[go: up one dir, main page]

TW201903000A - Resin particles, conductive particles, conductive materials, adhesives, connection structures, and liquid crystal display elements - Google Patents

Resin particles, conductive particles, conductive materials, adhesives, connection structures, and liquid crystal display elements Download PDF

Info

Publication number
TW201903000A
TW201903000A TW107120147A TW107120147A TW201903000A TW 201903000 A TW201903000 A TW 201903000A TW 107120147 A TW107120147 A TW 107120147A TW 107120147 A TW107120147 A TW 107120147A TW 201903000 A TW201903000 A TW 201903000A
Authority
TW
Taiwan
Prior art keywords
resin particles
conductive
particles
resin
particle
Prior art date
Application number
TW107120147A
Other languages
Chinese (zh)
Other versions
TWI766040B (en
Inventor
有村啓太
山田恭幸
Original Assignee
日商積水化學工業股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商積水化學工業股份有限公司 filed Critical 日商積水化學工業股份有限公司
Publication of TW201903000A publication Critical patent/TW201903000A/en
Application granted granted Critical
Publication of TWI766040B publication Critical patent/TWI766040B/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/521Esters of phosphoric acids, e.g. of H3PO4
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/14Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/01Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the form or arrangement of the conductive interconnection between the connecting locations

Landscapes

  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Nonlinear Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mathematical Physics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Conductive Materials (AREA)
  • Liquid Crystal (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Non-Insulated Conductors (AREA)

Abstract

Provided are resin particles which are capable of effectively suppressing the occurrence of spring back, and which are also capable of effectively suppressing the occurrence of lifting or separation. Resin particles according to the present invention are composed of a polymer of a first polymerizable compound that has one polymerizable functional group and a cyclic organic group and a second polymerizable compound that has two or more polymerizable functional groups and a cyclic organic group. The weight ratio of the content of the structural unit derived from the first polymerizable compound to the content of the structural unit derived from the second polymerizable compound is 7 or more. If the resin particles are heated at 150 DEG C for 1,000 hours, the ratio of the particle diameters of the resin particles after heating to the particle diameters of the resin particles before heating is 0.9 or less.

Description

樹脂粒子、導電性粒子、導電材料、接著劑、連接構造體及液晶顯示元件Resin particles, conductive particles, conductive materials, adhesives, connection structures, and liquid crystal display elements

本發明係關於一種由樹脂形成之樹脂粒子。又,本發明係關於一種使用上述樹脂粒子之導電性粒子、導電材料、接著劑、連接構造體及液晶顯示元件。The present invention relates to a resin particle formed of a resin. The present invention also relates to conductive particles, conductive materials, adhesives, connection structures, and liquid crystal display elements using the resin particles.

各向異性導電膏及各向異性導電膜等各向異性導電材料廣為人知。關於上述各向異性導電材料,於黏合劑中分散有導電性粒子。Anisotropic conductive materials such as anisotropic conductive pastes and anisotropic conductive films are widely known. Regarding the anisotropic conductive material, conductive particles are dispersed in a binder.

上述各向異性導電材料係用於將可撓性印刷基板(FPC)、玻璃基板、玻璃環氧化物基板及半導體晶片等各種連接對象構件之電極間加以電性連接而獲得連接構造體。又,作為上述導電性粒子,有使用具有樹脂粒子、及配置於該樹脂粒子之表面上之導電部之導電性粒子的情況。The anisotropic conductive material is used to electrically connect electrodes of various connection target members such as a flexible printed circuit board (FPC), a glass substrate, a glass epoxy substrate, and a semiconductor wafer to obtain a connection structure. Moreover, as said conductive particle, the conductive particle which has a resin particle and the conductive part arrange | positioned on the surface of this resin particle may be used.

又,液晶顯示元件係將液晶配置於2片玻璃基板間而構成。於該液晶顯示元件中,為了將2片玻璃基板之間隔(間隙)保持為均勻且固定,使用間隔物作為間隙控制材。作為該間隔物,一般使用樹脂粒子。The liquid crystal display element is configured by placing liquid crystal between two glass substrates. In this liquid crystal display element, a spacer is used as a gap control material in order to keep the gap (gap) between two glass substrates uniform and fixed. As the spacer, resin particles are generally used.

作為上述導電性粒子之一例,下述專利文獻1中揭示有一種導電性粒子,其具有聚合物粒子、及被覆該聚合物粒子之表面之導電層。上述聚合物粒子係藉由使包含二官能(甲基)丙烯酸酯單體、三官能(甲基)丙烯酸酯單體、及四官能(甲基)丙烯酸酯單體中之至少1種多官能(甲基)丙烯酸酯與單官能(甲基)丙烯酸酯單體的共聚合成分進行共聚合而獲得。上述二官能(甲基)丙烯酸酯單體為1,10-癸二醇二(甲基)丙烯酸酯。於上述多官能(甲基)丙烯酸酯包含上述二官能(甲基)丙烯酸酯單體之情形時,上述共聚合成分相對於上述二官能(甲基)丙烯酸酯單體100重量份,以10重量份~400重量份之範圍含有上述單官能(甲基)丙烯酸酯單體。於上述多官能(甲基)丙烯酸酯包含上述四官能(甲基)丙烯酸酯單體之情形時,關於上述共聚合成分,於上述四官能(甲基)丙烯酸酯單體與上述單官能(甲基)丙烯酸酯單體之合計100重量%中含有80重量%以下之上述單官能(甲基)丙烯酸酯單體。上述聚合物粒子之壓縮變形回覆率為70%以上。上述聚合物粒子之體積膨脹率為1.3以下。As an example of the above-mentioned conductive particles, Patent Document 1 below discloses a conductive particle having polymer particles and a conductive layer covering the surface of the polymer particles. The polymer particles are made of at least one polyfunctional (difunctional (meth) acrylate monomer, trifunctional (meth) acrylate monomer, and tetrafunctional (meth) acrylate monomer) poly ( A copolymerization component of a meth) acrylate and a monofunctional (meth) acrylate monomer is obtained by copolymerization. The difunctional (meth) acrylate monomer is 1,10-decanediol di (meth) acrylate. In the case where the polyfunctional (meth) acrylate includes the difunctional (meth) acrylate monomer, the copolymerization component is contained in an amount of 10 parts by weight based on 100 parts by weight of the difunctional (meth) acrylate monomer. The range of parts to 400 parts by weight contains the above-mentioned monofunctional (meth) acrylate monomer. When the polyfunctional (meth) acrylate includes the tetrafunctional (meth) acrylate monomer, as for the copolymerization component, the tetrafunctional (meth) acrylate monomer and the monofunctional (formaldehyde) The total of 100% by weight of the acrylate) acrylate monomers contains 80% by weight or less of the above-mentioned monofunctional (meth) acrylate monomers. The compression deformation response rate of the polymer particles is 70% or more. The volume expansion ratio of the polymer particles is 1.3 or less.

又,作為用於上述導電性粒子或上述間隔物之樹脂粒子之一例,下述專利文獻2中揭示有一種高復原性樹脂粒子,其包含交聯(甲基)丙烯酸酯系樹脂。上述高復原性樹脂粒子之平均粒徑為1 μm~100 μm。上述高復原性樹脂粒子之復原率為22%以上。上述高復原性樹脂粒子之30%壓縮強度為1.5 kgf/mm2 ~5.0 kgf/mm2 。 [先前技術文獻] [專利文獻]Moreover, as an example of the resin particle used for the said electroconductive particle or the said spacer, the following patent document 2 discloses the highly recoverable resin particle which contains a crosslinked (meth) acrylate resin. The average particle diameter of the highly recoverable resin particles is 1 μm to 100 μm. The recovery ratio of the highly recoverable resin particles is 22% or more. The 30% compressive strength of the highly recoverable resin particles is 1.5 kgf / mm 2 to 5.0 kgf / mm 2 . [Prior Art Literature] [Patent Literature]

[專利文獻1]WO2010/013668A1 [專利文獻2]WO2016/039357A1[Patent Document 1] WO2010 / 013668A1 [Patent Document 2] WO2016 / 039357A1

[發明所欲解決之問題][Problems to be solved by the invention]

於將先前之樹脂粒子製成導電性粒子而使用或用作間隔物之情形時,有被壓縮之樹脂粒子欲恢復成原本形狀之作用會產生影響,而出現稱為回彈(spring back)之現象的情況。若製成導電性粒子而使用之樹脂粒子產生回彈,則有導電性粒子與電極之接觸面積降低而導通可靠性降低之情況。又,若於用作間隔物之樹脂粒子產生回彈,則有間隔物與液晶顯示元件用構件等未充分地接觸而無法充分地獲得間隙控制效果之情況。In the case where the previous resin particles are used as conductive particles or used as a spacer, the effect of the compressed resin particles returning to their original shape will be affected, and a spring called spring back appears. Situation. If the resin particles used as the conductive particles rebound, the contact area between the conductive particles and the electrode may decrease and the conduction reliability may decrease. In addition, when springback occurs in the resin particles used as the spacer, the spacer may not sufficiently contact the member for a liquid crystal display element or the like, and the gap control effect may not be sufficiently obtained.

又,包含導電性粒子與黏合劑之導電材料、或包含間隔物與黏合劑之接著劑有於使用時暴露於加熱環境之情況,有黏合劑發生硬化收縮之情況。先前之樹脂粒子有於加熱時未充分地收縮而無法追隨黏合劑之硬化收縮之情況。結果有於導電材料與電極之間、或接著劑與液晶顯示元件用構件等之間產生隆起或剝離的情況。In addition, a conductive material containing conductive particles and an adhesive, or an adhesive containing a spacer and an adhesive may be exposed to a heated environment during use, and the adhesive may harden and shrink. The conventional resin particles may not sufficiently shrink when heated, and may not be able to follow the curing shrinkage of the adhesive. As a result, bumps or peeling may occur between a conductive material and an electrode, or between an adhesive and a member for liquid crystal display elements.

本發明之目的在於提供一種能夠有效地抑制回彈之產生且能夠有效地抑制隆起或剝離之產生的樹脂粒子。又,本發明之目的在於提供一種使用上述樹脂粒子之導電性粒子、導電材料、接著劑、連接構造體及液晶顯示元件。 [解決問題之技術手段]An object of the present invention is to provide a resin particle capable of effectively suppressing the occurrence of springback and effectively suppressing the occurrence of bulging or peeling. Another object of the present invention is to provide conductive particles, conductive materials, adhesives, connection structures, and liquid crystal display elements using the resin particles. [Technical means to solve the problem]

根據本發明之廣泛態樣,提供一種樹脂粒子,其係具有1個聚合性官能基且具有環狀有機基之第1聚合性化合物、與具有2個以上聚合性官能基且具有環狀有機基之第2聚合性化合物的聚合物,源自上述第1聚合性化合物之結構之含量相對於源自上述第2聚合性化合物之結構之含量的重量比為7以上,且於150℃下將樹脂粒子加熱1000小時之時,加熱後之樹脂粒子之粒徑相對於加熱前之樹脂粒子之粒徑的比為0.9以下。According to a wide aspect of the present invention, there is provided a resin particle comprising a first polymerizable compound having one polymerizable functional group and a cyclic organic group, and a resin particle having two or more polymerizable functional groups and a cyclic organic group. The polymer of the second polymerizable compound has a weight ratio of the content of the structure derived from the first polymerizable compound to the content of the structure derived from the second polymerizable compound of 7 or more, and the resin is heated at 150 ° C. When the particles were heated for 1000 hours, the ratio of the particle diameter of the resin particles after heating to the particle diameter of the resin particles before heating was 0.9 or less.

於本發明之樹脂粒子之某一特定之態樣中,經60%壓縮變形時之壓縮回覆率為10%以下。In a specific aspect of the resin particles of the present invention, the compression response rate when subjected to 60% compression deformation is 10% or less.

於本發明之樹脂粒子之某一特定之態樣中,10%K值為3000 N/mm2 以下。In a specific aspect of the resin particles of the present invention, the 10% K value is 3000 N / mm 2 or less.

於本發明之樹脂粒子之某一特定之態樣中,30%K值為1500 N/mm2 以下。In a specific aspect of the resin particles of the present invention, the 30% K value is 1500 N / mm 2 or less.

於本發明之樹脂粒子之某一特定之態樣中,於150℃下將樹脂粒子加熱1000小時之時,加熱後之樹脂粒子之30%K值相對於加熱前之樹脂粒子之30%K值的比為0.8以上且1.5以下。In a specific aspect of the resin particles of the present invention, when the resin particles are heated at 150 ° C. for 1000 hours, the 30% K value of the resin particles after heating is relative to the 30% K value of the resin particles before heating. The ratio is 0.8 or more and 1.5 or less.

於本發明之樹脂粒子之某一特定之態樣中,上述第1聚合性化合物中之環狀有機基與上述第2聚合性化合物中之環狀有機基分別為烴基。In a specific aspect of the resin particle of the present invention, the cyclic organic group in the first polymerizable compound and the cyclic organic group in the second polymerizable compound are each a hydrocarbon group.

於本發明之樹脂粒子之某一特定之態樣中,上述第1聚合性化合物中之環狀有機基為伸苯基、環己基或異基。In a specific aspect of the resin particle of the present invention, the cyclic organic group in the first polymerizable compound is a phenylene group, a cyclohexyl group, or an isopropyl group.

於本發明之樹脂粒子之某一特定之態樣中,上述第2聚合性化合物中之環狀有機基為伸苯基、環己基或異基。In a specific aspect of the resin particle of the present invention, the cyclic organic group in the second polymerizable compound is a phenylene group, a cyclohexyl group, or an isopropyl group.

於本發明之樹脂粒子之某一特定之態樣中,上述樹脂粒子包含酸式磷酸酯化合物。In a specific aspect of the resin particles of the present invention, the resin particles include an acid phosphate compound.

於本發明之樹脂粒子之某一特定之態樣中,上述樹脂粒子係用作間隔物,或用於在表面上形成導電部而獲得具有上述導電部之導電性粒子。In a specific aspect of the resin particles of the present invention, the resin particles are used as a spacer, or used to form a conductive portion on a surface to obtain conductive particles having the conductive portion.

根據本發明之廣泛態樣,提供一種導電性粒子,其具備上述樹脂粒子、及配置於上述樹脂粒子之表面上之導電部。According to a wide aspect of the present invention, there is provided a conductive particle including the resin particle and a conductive portion disposed on a surface of the resin particle.

根據本發明之廣泛態樣,提供一種導電材料,其包含導電性粒子及黏合劑,且上述導電性粒子具備上述樹脂粒子、及配置於上述樹脂粒子之表面上之導電部。According to a wide aspect of the present invention, there is provided a conductive material including conductive particles and a binder, and the conductive particles include the resin particles and a conductive portion disposed on a surface of the resin particles.

根據本發明之廣泛態樣,提供一種接著劑,其包含上述樹脂粒子及黏合劑。According to a wide aspect of the present invention, there is provided an adhesive agent including the above-mentioned resin particles and a binder.

根據本發明之廣泛態樣,提供一種連接構造體,其具備:第1連接對象構件,其於表面具有第1電極;第2連接對象構件,其於表面具有第2電極;及連接部,其將上述第1連接對象構件與上述第2連接對象構件加以連接;上述連接部之材料包含上述樹脂粒子;並且上述第1電極與上述第2電極係藉由上述連接部而電性連接。According to a broad aspect of the present invention, there is provided a connection structure including: a first connection target member having a first electrode on a surface; a second connection target member having a second electrode on a surface; and a connection portion, which The first connection target member and the second connection target member are connected; the material of the connection portion includes the resin particles; and the first electrode and the second electrode are electrically connected through the connection portion.

根據本發明之廣泛態樣,提供一種液晶顯示元件,其具備:第1液晶顯示元件用構件、第2液晶顯示元件用構件、及配置於上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件之間之間隔物,並且上述間隔物為上述樹脂粒子。 [發明之效果]According to a wide aspect of the present invention, there is provided a liquid crystal display element including a member for a first liquid crystal display element, a member for a second liquid crystal display element, and a member for the first liquid crystal display element and the second liquid crystal display. A spacer between the members for the element, and the spacer is the resin particle. [Effect of the invention]

本發明之樹脂粒子係具有1個聚合性官能基且具有環狀有機基之第1聚合性化合物、與具有2個以上聚合性官能基且具有環狀有機基之第2聚合性化合物的聚合物。於本發明之樹脂粒子中,源自上述第1聚合性化合物之結構之含量相對於源自上述第2聚合性化合物之結構之含量的重量比為7以上。於本發明之樹脂粒子中,於150℃下將樹脂粒子加熱1000小時之時,加熱後之樹脂粒子之粒徑相對於加熱前之樹脂粒子之粒徑的比為0.9以下。本發明之樹脂粒子由於具備上述構成,故而能夠有效地抑制回彈之產生,且能夠有效地抑制隆起或剝離之產生。The resin particle of the present invention is a polymer of a first polymerizable compound having one polymerizable functional group and a cyclic organic group, and a second polymerizable compound having two or more polymerizable functional groups and a cyclic organic group. . In the resin particles of the present invention, the weight ratio of the content of the structure derived from the first polymerizable compound to the content of the structure derived from the second polymerizable compound is 7 or more. In the resin particles of the present invention, when the resin particles are heated at 150 ° C. for 1,000 hours, the ratio of the particle diameter of the resin particles after heating to the particle diameter of the resin particles before heating is 0.9 or less. Since the resin particle of the present invention has the above-mentioned structure, it is possible to effectively suppress the occurrence of springback and effectively suppress the occurrence of bulging or peeling.

以下,詳細地說明本發明。Hereinafter, the present invention will be described in detail.

(樹脂粒子) 本發明之樹脂粒子係具有1個聚合性官能基且具有環狀有機基之第1聚合性化合物、與具有2個以上聚合性官能基且具有環狀有機基之第2聚合性化合物的聚合物。於本發明之樹脂粒子中,源自上述第1聚合性化合物之結構之含量(WM)相對於源自上述第2聚合性化合物之結構之含量(WD)的重量比(WM/WD)為7以上。於本發明之樹脂粒子中,於150℃下將樹脂粒子加熱1000小時之時,加熱後之樹脂粒子之粒徑相對於加熱前之樹脂粒子之粒徑的比(加熱後之樹脂粒子之粒徑/加熱前之樹脂粒子之粒徑)為0.9以下。(Resin Particles) The resin particles of the present invention are a first polymerizable compound having one polymerizable functional group and a cyclic organic group, and a second polymerizable property having two or more polymerizable functional groups and a cyclic organic group. Polymer of compounds. In the resin particles of the present invention, the weight ratio (WM / WD) of the content (WM) of the structure derived from the first polymerizable compound to the content (WD) of the structure derived from the second polymerizable compound is 7 the above. In the resin particles of the present invention, when the resin particles are heated at 150 ° C. for 1000 hours, the ratio of the particle diameter of the heated resin particles to the particle diameter of the resin particles before heating (the particle diameter of the resin particles after heating) / The particle diameter of the resin particles before heating) is 0.9 or less.

本發明由於具備上述構成,故而能夠有效地抑制回彈之產生,且能夠有效地抑制隆起或剝離之產生。Since the present invention has the above-mentioned configuration, it is possible to effectively suppress the occurrence of springback and effectively suppress the occurrence of bumps or peeling.

本發明之樹脂粒子由於具備上述構成,故而壓縮回覆率相對較低,被壓縮之樹脂粒子欲恢復成原本形狀之作用相對不易產生影響,而不易產生回彈。例如,於將本發明之樹脂粒子製成導電性粒子而使用之情形時,能夠有效地防止導電性粒子與電極之接觸面積降低,能夠有效地提高電極間之導通可靠性。又,於將本發明之樹脂粒子用作間隔物之情形時,能夠使間隔物充分地接觸於液晶顯示元件用構件等,能夠進一步高精度地控制間隙。Since the resin particles of the present invention have the above-mentioned structure, the compression response rate is relatively low, and the effect of the compressed resin particles to return to the original shape is relatively difficult to affect, and it is difficult to cause rebound. For example, when the resin particles of the present invention are used as conductive particles, it is possible to effectively prevent a reduction in the contact area between the conductive particles and the electrodes, and to effectively improve the conduction reliability between the electrodes. When the resin particles of the present invention are used as a spacer, the spacer can be sufficiently brought into contact with a member for a liquid crystal display element, and the gap can be controlled with higher accuracy.

又,包含導電性粒子與黏合劑之導電材料或包含間隔物與黏合劑之接著劑有於使用時暴露於加熱環境之情況,而有黏合劑因加熱而硬化收縮之情況。本發明之樹脂粒子由於具備上述構成,故而樹脂粒子相對容易因加熱而收縮。由於加熱後之樹脂粒子之粒徑較加熱前之樹脂粒子之粒徑適度縮小,故而樹脂粒子亦能夠追隨黏合劑之硬化收縮。結果能夠於導電材料與電極之間、或者接著劑與液晶顯示元件用構件等之間有效地抑制隆起或剝離之產生。In addition, a conductive material containing conductive particles and an adhesive or an adhesive containing a spacer and an adhesive may be exposed to a heating environment during use, and the adhesive may be hardened and contracted by heating. Since the resin particles of the present invention have the above-mentioned structure, the resin particles are relatively easy to shrink by heating. Since the particle diameter of the resin particles after heating is moderately smaller than that of the resin particles before heating, the resin particles can also follow the curing shrinkage of the adhesive. As a result, it is possible to effectively suppress the occurrence of bumps or peeling between a conductive material and an electrode, or between an adhesive and a member for a liquid crystal display element.

於本發明之樹脂粒子中,源自上述第1聚合性化合物之結構之含量(WM)相對於源自上述第2聚合性化合物之結構之含量(WD)的重量比(WM/WD)為7以上。就進一步有效地抑制回彈之產生之觀點,及就進一步有效地抑制隆起或剝離之產生之觀點而言,上述重量比(WM/WD)較佳為9以上,更佳為13以上,且較佳為20以下,更佳為17以下。In the resin particles of the present invention, the weight ratio (WM / WD) of the content (WM) of the structure derived from the first polymerizable compound to the content (WD) of the structure derived from the second polymerizable compound is 7 the above. From the viewpoint of further effectively suppressing the occurrence of rebound, and from the viewpoint of further effectively suppressing the occurrence of bumps or peeling, the above-mentioned weight ratio (WM / WD) is preferably 9 or more, more preferably 13 or more, and It is preferably 20 or less, and more preferably 17 or less.

作為求出源自上述第1聚合性化合物之結構之含量(WM)及源自上述第2聚合性化合物之結構之含量(WD)的方法,可列舉以下方法。根據獲得聚合物時所使用之第1、第2聚合性化合物之調配量及聚合後之第1、第2聚合性化合物之殘存量,算出已聚合之第1、第2聚合性化合物之量,並根據已聚合之第1、第2聚合性化合物之量算出。Examples of the method for determining the content (WM) of the structure derived from the first polymerizable compound and the content (WD) of the structure derived from the second polymerizable compound include the following methods. Calculate the amount of the polymerized first and second polymerizable compounds based on the amount of the first and second polymerizable compounds used when obtaining the polymer and the remaining amount of the first and second polymerizable compounds after polymerization. And calculated based on the amount of the polymerized first and second polymerizable compounds.

又,作為自樹脂粒子求出源自上述第1聚合性化合物之結構之含量(WM)及源自上述第2聚合性化合物之結構之含量(WD)的方法,可列舉以下方法。根據獲得聚合物時所使用之第1、第2聚合性化合物各自於樹脂粒子中之官能基之量、或獲得聚合物時所使用之第1、第2聚合性化合物各自於樹脂粒子中之官能基反應而得之基之量算出。In addition, as a method of obtaining the content (WM) of the structure derived from the first polymerizable compound and the content (WD) of the structure derived from the second polymerizable compound from the resin particles, the following methods can be cited. According to the amount of functional groups in the resin particles of the first and second polymerizable compounds used when obtaining the polymer, or the functions of the first and second polymerizable compounds in the resin particles used when obtaining the polymer The amount of the base obtained from the base reaction is calculated.

於本發明之樹脂粒子中,於150℃下將樹脂粒子加熱1000小時之時,加熱後之樹脂粒子之粒徑相對於加熱前之樹脂粒子之粒徑的比(加熱後之樹脂粒子之粒徑/加熱前之樹脂粒子之粒徑)為0.9以下。就進一步有效地抑制隆起或剝離之產生之觀點而言,上述比(加熱後之樹脂粒子之粒徑/加熱前之樹脂粒子之粒徑)較佳為0.4以上,更佳為0.6以上,且較佳為0.85以下,更佳為0.8以下。In the resin particles of the present invention, when the resin particles are heated at 150 ° C. for 1000 hours, the ratio of the particle diameter of the heated resin particles to the particle diameter of the resin particles before heating (the particle diameter of the resin particles after heating) / The particle diameter of the resin particles before heating) is 0.9 or less. From the viewpoint of further effectively suppressing the occurrence of bulging or peeling, the above ratio (particle diameter of the resin particles after heating / particle diameter of the resin particles before heating) is preferably 0.4 or more, more preferably 0.6 or more, and more than It is preferably 0.85 or less, and more preferably 0.8 or less.

上述樹脂粒子之粒徑(上述加熱前之樹脂粒子之粒徑)可根據用途適當設定。上述樹脂粒子之粒徑較佳為0.5 μm以上,更佳為1 μm以上,且較佳為500 μm以下,更佳為300 μm以下,進一步較佳為150 μm以下,進而較佳為100 μm以下,尤佳為50 μm以下。若上述樹脂粒子之粒徑為上述下限以上及上述上限以下,則能夠進一步有效地抑制回彈之產生,且能夠進一步有效地抑制隆起或剝離之產生。若上述樹脂粒子之粒徑為0.5 μm以上且500 μm以下,則能夠將上述樹脂粒子良好地用於導電性粒子之用途。若上述樹脂粒子之粒徑為0.5 μm以上且500 μm以下,則能夠將上述樹脂粒子良好地用於間隔物之用途。The particle diameter of the resin particles (the particle diameter of the resin particles before the heating) can be appropriately set according to the application. The particle diameter of the resin particles is preferably 0.5 μm or more, more preferably 1 μm or more, and more preferably 500 μm or less, more preferably 300 μm or less, even more preferably 150 μm or less, and still more preferably 100 μm or less. , Particularly preferably below 50 μm. When the particle diameter of the resin particles is greater than or equal to the above lower limit and less than or equal to the above upper limit, the occurrence of springback can be further effectively suppressed, and the occurrence of bumps or peeling can be further effectively suppressed. When the particle diameter of the resin particles is 0.5 μm or more and 500 μm or less, the resin particles can be favorably used for conductive particle applications. When the particle diameter of the said resin particle is 0.5 micrometer or more and 500 micrometer or less, the said resin particle can be used suitably for the use of a spacer.

上述樹脂粒子之粒徑(加熱前之樹脂粒子之粒徑及加熱後之樹脂粒子之粒徑)於樹脂粒子為真球狀之情形時,表示直徑,於樹脂粒子並非真球狀之情形時,表示最大徑。The particle diameter of the resin particles (the particle diameter of the resin particles before heating and the particle diameter of the resin particles after heating) indicates the diameter when the resin particles are truly spherical, and when the resin particles are not truly spherical, Indicates the maximum diameter.

上述樹脂粒子之粒徑(加熱前之樹脂粒子之粒徑及加熱後之樹脂粒子之粒徑)較佳為平均粒徑,更佳為數量平均粒徑。上述樹脂粒子之粒徑係使用粒度分佈測定裝置等求出。例如可使用利用雷射散射光、電阻值變化、拍攝後之圖像解析等原理之粒度分佈測定裝置。具體而言,作為樹脂粒子之粒徑之測定方法,例如可列舉使用粒度分佈測定裝置(Beckman Coulter公司製造之「Multisizer4」)測定約100000個樹脂粒子之粒徑並算出其平均值之方法等。樹脂粒子之粒徑較佳為藉由利用電子顯微鏡或光學顯微鏡觀察任意之50個樹脂粒子並算出其平均值而求出。對於導電性粒子,於測定上述樹脂粒子之粒徑之情形時,例如可藉由如下方式進行測定。The particle diameter of the resin particles (the particle diameter of the resin particles before heating and the particle diameter of the resin particles after heating) is preferably an average particle diameter, more preferably a number average particle diameter. The particle diameter of the resin particles is determined using a particle size distribution measuring device or the like. For example, a particle size distribution measuring device using principles such as laser scattered light, resistance change, and image analysis after shooting can be used. Specifically, as a method for measuring the particle diameter of the resin particles, for example, a method of measuring the particle diameter of about 100,000 resin particles using a particle size distribution measuring device ("Multisizer 4" manufactured by Beckman Coulter Co., Ltd.), and calculating the average value. The particle diameter of the resin particles is preferably determined by observing arbitrary 50 resin particles with an electron microscope or an optical microscope and calculating the average value. When measuring the particle diameter of the said resin particle about electroconductive particle, it can measure by the following method, for example.

以導電性粒子之含量成為30重量%之方式,添加至Kulzer公司製造之「Technovit 4000」並加以分散,製作導電性粒子檢查用埋入樹脂。以通過檢查用埋入樹脂中分散之導電性粒子之中心附近之方式,使用離子研磨裝置(Hitachi High-Technologies公司製造之「IM4000」)切取導電性粒子之剖面。然後,使用場發射型掃描式電子顯微鏡(FE-SEM),將圖像倍率設定為25000倍,隨機地選擇50個導電性粒子,觀察各導電性粒子之樹脂粒子。測量各導電性粒子中之樹脂粒子之粒徑,算出該等之算術平均值作為樹脂粒子之粒徑。The "Technovit 4000" manufactured by Kulzer was added and dispersed so that the content of the conductive particles was 30% by weight, and an embedded resin for conducting particle inspection was produced. A cross-section of the conductive particles was cut out using an ion polishing apparatus ("IM4000" manufactured by Hitachi High-Technologies) so as to pass through the vicinity of the center of the conductive particles dispersed in the resin for inspection. Then, using a field emission scanning electron microscope (FE-SEM), the image magnification was set to 25,000 times, 50 conductive particles were randomly selected, and the resin particles of each conductive particle were observed. The particle diameter of the resin particles in each conductive particle was measured, and the arithmetic mean of these was calculated as the particle diameter of the resin particles.

就進一步有效地抑制回彈之產生之觀點,及就進一步有效地抑制隆起或剝離之產生之觀點而言,上述樹脂粒子之粒徑之變異係數(CV值)較佳為0.5%以上,更佳為1%以上,且較佳為10%以下,更佳為7%以下。若上述樹脂粒子之粒徑之變異係數為上述下限以上及上述上限以下,則能夠將上述樹脂粒子良好地用於間隔物及導電性粒子之用途。但上述樹脂粒子之粒徑之變異係數亦可未達0.5%。From the viewpoint of further effectively suppressing the occurrence of rebound, and from the viewpoint of further effectively suppressing the occurrence of bumps or peeling, the coefficient of variation (CV value) of the particle diameter of the resin particles is preferably 0.5% or more, and more preferably It is 1% or more, preferably 10% or less, and more preferably 7% or less. When the coefficient of variation of the particle diameter of the resin particles is equal to or more than the lower limit and equal to or less than the upper limit, the resin particles can be favorably used for spacers and conductive particles. However, the coefficient of variation of the particle diameter of the resin particles may not reach 0.5%.

上述變異係數(CV值)可藉由如下方式進行測定。The coefficient of variation (CV value) can be measured as follows.

CV值(%)=(ρ/Dn)×100 ρ:樹脂粒子之粒徑之標準偏差 Dn:樹脂粒子之粒徑之平均值CV value (%) = (ρ / Dn) × 100 ρ: standard deviation of particle diameter of resin particles Dn: average value of particle diameter of resin particles

上述樹脂粒子之形狀並無特別限定。上述樹脂粒子之形狀可為球狀,亦可為扁平狀等球形狀以外之形狀。The shape of the resin particles is not particularly limited. The shape of the resin particles may be a spherical shape or a shape other than a spherical shape such as a flat shape.

樹脂粒子之10%K值較佳為1000 N/mm2 以上,更佳為1500 N/mm2 以上,且較佳為3000 N/mm2 以下,更佳為2750 N/mm2 以下,進而較佳為2500 N/mm2 以下。若上述樹脂粒子之10%K值為上述下限以上及上述上限以下,則能夠進一步有效地抑制回彈之產生,且能夠進一步有效地抑制隆起或剝離之產生。The 10% K value of the resin particles is preferably 1000 N / mm 2 or more, more preferably 1500 N / mm 2 or more, and more preferably 3000 N / mm 2 or less, more preferably 2750 N / mm 2 or less, and more preferably It is preferably below 2500 N / mm 2 . If the 10% K value of the resin particles is greater than or equal to the above lower limit and less than or equal to the above upper limit, it is possible to further effectively suppress the occurrence of springback and further effectively suppress the occurrence of bumps or peeling.

樹脂粒子之30%K值較佳為300 N/mm2 以上,更佳為500 N/mm2 以上,且較佳為1500 N/mm2 以下,更佳為1200 N/mm2 以下,進而較佳為1000 N/mm2 以下。若上述樹脂粒子之30%K值為上述下限以上及上述上限以下,則能夠進一步有效地抑制回彈之產生,且能夠進一步有效地抑制隆起或剝離之產生。The 30% K value of the resin particles is preferably 300 N / mm 2 or more, more preferably 500 N / mm 2 or more, and preferably 1500 N / mm 2 or less, more preferably 1200 N / mm 2 or less, and more preferably It is preferably 1000 N / mm 2 or less. If the 30% K value of the resin particles is greater than or equal to the above lower limit and less than or equal to the above upper limit, it is possible to further effectively suppress the occurrence of springback and further effectively suppress the occurrence of bumps or peeling.

於150℃下將樹脂粒子加熱1000小時之時,加熱後之樹脂粒子之30%K值相對於加熱前之樹脂粒子之30%K值的比(加熱後之樹脂粒子之30%K值/加熱前之樹脂粒子之30%K值)較佳為0.8以上,更佳為1.15以上,進而較佳為1.2以上。於150℃下將樹脂粒子加熱1000小時之時,加熱後之樹脂粒子之30%K值相對於加熱前之樹脂粒子之30%K值的比(加熱後之樹脂粒子之30%K值/加熱前之樹脂粒子之30%K值)較佳為1.5以下,更佳為1.45以下,進而較佳為1.4以下。若上述比(加熱後之樹脂粒子之30%K值/加熱前之樹脂粒子之30%K值)為上述下限以上及上述上限以下,則能夠進一步有效地抑制回彈之產生,且能夠進一步有效地抑制隆起或剝離之產生。When the resin particles are heated at 150 ° C for 1000 hours, the ratio of the 30% K value of the resin particles after heating to the 30% K value of the resin particles before heating (30% K value of the resin particles after heating / heating) The 30% K value of the former resin particles) is preferably 0.8 or more, more preferably 1.15 or more, and even more preferably 1.2 or more. When the resin particles are heated at 150 ° C for 1000 hours, the ratio of the 30% K value of the resin particles after heating to the 30% K value of the resin particles before heating (30% K value of the resin particles after heating / heating) The 30% K value of the former resin particles) is preferably 1.5 or less, more preferably 1.45 or less, and even more preferably 1.4 or less. If the above ratio (30% K value of the resin particles after heating / 30% K value of the resin particles before heating) is above the above lower limit and below the above upper limit, the occurrence of springback can be further effectively suppressed, and it can be further effective In order to suppress the occurrence of bumps or peeling.

上述樹脂粒子之10%K值及30%K值(對樹脂粒子進行10%壓縮時之壓縮彈性模數及進行30%壓縮時之壓縮彈性模數)可藉由如下方式進行測定。The 10% K value and 30% K value of the above resin particles (compressive elastic modulus when the resin particles are compressed at 10% and compression elastic modulus when the resin particles are compressed at 30%) can be measured in the following manner.

使用微小壓縮試驗機,利用圓柱(直徑100 μm、金剛石製)之平滑壓頭端面,於25℃下,於壓縮速度0.3 mN/秒、及最大試驗負重20 mN之條件下壓縮1個樹脂粒子。測定此時之負重值(N)及壓縮位移(mm)。可根據所獲得之測定值,根據下述式求出25℃下之10%K值或30%K值。作為上述微小壓縮試驗機,例如可使用島津製作所公司製造之「微小壓縮試驗機MCT-W200」、及Fischer公司製造之「Fischer Scope H-100」等。上述樹脂粒子之10%K值或30%K值較佳為藉由對任意地選擇之50個樹脂粒子之10%K值或30%K值進行算術平均化而算出。Using a micro compression tester, a resin (100 μm diameter, made of diamond) smooth end face of a cylinder was used to compress one resin particle at 25 ° C at a compression speed of 0.3 mN / s and a maximum test load of 20 mN. The load value (N) and compression displacement (mm) at this time were measured. Based on the obtained measured values, the 10% K value or 30% K value at 25 ° C can be obtained according to the following formula. As the micro compression tester, for example, "Micro compression tester MCT-W200" manufactured by Shimadzu Corporation, and "Fischer Scope H-100" manufactured by Fischer Corporation can be used. The 10% K value or 30% K value of the resin particles is preferably calculated by arithmetically averaging the 10% K value or 30% K value of arbitrarily selected 50 resin particles.

10%K值或30%K值(N/mm2 )=(3/21/2 )・F・S-3/2 ・R-1/2 F:樹脂粒子經10%壓縮變形時之負重值(N)或經30%壓縮變形時之負重值(N) S:樹脂粒子經10%壓縮變形時之壓縮位移(mm)或經30%壓縮變形時之壓縮位移(mm) R:樹脂粒子之半徑(mm)10% K value or 30% K value (N / mm 2 ) = (3/2 1/2 ) ・ F ・ S -3/2・ R -1/2 F: Load of resin particles when they are deformed by 10% compression Value (N) or weight value (N) after 30% compression deformation S: compression displacement (mm) of resin particles after 10% compression deformation or compression displacement (mm) when 30% compression deformation R: resin particles Radius (mm)

上述K值係普遍地且定量地表示樹脂粒子之硬度。藉由使用上述K值,能夠定量地且單一地表示樹脂粒子之硬度。The K value described above generally and quantitatively indicates the hardness of the resin particles. By using the K value described above, the hardness of the resin particles can be expressed quantitatively and singly.

就進一步有效地抑制回彈之產生之觀點,及就進一步有效地抑制隆起或剝離之產生之觀點而言,樹脂粒子之經60%壓縮變形時之壓縮回覆率較佳為2%以上,更佳為4%以上,且較佳為10%以下,更佳為9.5%以下,進而較佳為9%以下。From the viewpoint of further effectively suppressing the generation of springback, and from the viewpoint of further effectively suppressing the generation of bulge or peeling, the compression response rate of the resin particles after 60% compression deformation is preferably 2% or more, more preferably It is 4% or more, and preferably 10% or less, more preferably 9.5% or less, and still more preferably 9% or less.

上述樹脂粒子之經60%壓縮變形時之壓縮回覆率可藉由如下方式進行測定。The compression response rate when the resin particles are subjected to 60% compression deformation can be measured as follows.

於試樣台上散佈樹脂粒子。針對所散佈之1個樹脂粒子,使用微小壓縮試驗機,利用圓柱(直徑100 μm、金剛石製)之平滑壓頭端面,於25℃下向樹脂粒子之中心方向施加直至樹脂粒子經60%壓縮變形之負載(反轉負重值)。其後,卸載至原點用負重值(0.40 mN)。可測定其間之負重-壓縮位移並根據下述式求出25℃下之經60%壓縮變形時之壓縮回覆率。再者,負載速度係設為0.33 mN/秒。作為上述微小壓縮試驗機,例如可使用島津製作所公司製造之「微小壓縮試驗機MCT-W200」、及Fischer公司製造之「Fischer Scope H-100」等。Disperse resin particles on the sample stand. A small compression tester was used for the dispersed resin particles, and a cylindrical (100 μm diameter, diamond) smooth indenter end face was used to apply the resin particles to the center of the resin particles at 25 ° C until the resin particles were compressed by 60%. Load (reverse load value). Thereafter, it was unloaded to the origin load value (0.40 mN). The load-compression displacement during this period can be measured and the compression response rate at 60 ° compression deformation at 25 ° C can be obtained according to the following formula. The load speed was set to 0.33 mN / s. As the micro compression tester, for example, "Micro compression tester MCT-W200" manufactured by Shimadzu Corporation, and "Fischer Scope H-100" manufactured by Fischer Corporation can be used.

壓縮回覆率(%)=[L2/L1]×100 L1:施加負載時自原點用負重值至反轉負重值之壓縮位移 L2:解除負載時自反轉負重值至原點用負重值之卸載位移Compression response rate (%) = [L2 / L1] × 100 L1: Compression displacement from the load value at the origin to the reverse load value when the load is applied L2: The load from the reverse load value to the load value at the origin when the load is released Unloading displacement

上述樹脂粒子之用途並無特別限定。上述樹脂粒子可良好地用於各種用途。上述樹脂粒子較佳為用作間隔物,或用於獲得具有導電部之導電性粒子。於上述導電性粒子中,上述導電部係形成於上述樹脂粒子之表面上。上述樹脂粒子較佳為用作間隔物。上述樹脂粒子較佳為用於獲得具有導電部之導電性粒子。作為上述間隔物之使用方法,可列舉液晶顯示元件用間隔物、間隙控制用間隔物、及應力緩和用間隔物等。上述間隙控制用間隔物可用於為了確保間隙高度(stand-off height)及平坦性而控制積層晶片之間隙、以及為了確保玻璃面之平滑性及接著劑層之厚度而控制光學零件之間隙等。上述應力緩和用間隔物可用於感測器晶片等之應力緩和、及連接2個連接對象構件之連接部之應力緩和等。The use of the resin particles is not particularly limited. The said resin particle can be used suitably for various uses. The resin particles are preferably used as a spacer or to obtain conductive particles having a conductive portion. In the conductive particle, the conductive portion is formed on a surface of the resin particle. The resin particles are preferably used as a spacer. The resin particles are preferably used to obtain conductive particles having a conductive portion. Examples of the method of using the spacer include a spacer for a liquid crystal display element, a spacer for gap control, and a spacer for stress relaxation. The above-mentioned spacers for gap control can be used to control the gaps of the laminated wafers in order to ensure the stand-off height and flatness, and to control the gaps of optical components in order to ensure the smoothness of the glass surface and the thickness of the adhesive layer. The above-mentioned stress relaxation spacer can be used for stress relaxation of a sensor wafer or the like, and stress relaxation of a connection portion connecting two connection target members.

上述樹脂粒子較佳為用作液晶顯示元件用間隔物,較佳為用於液晶顯示元件用周邊密封劑。於上述液晶顯示元件用周邊密封劑中,上述樹脂粒子較佳為發揮作為間隔物之功能。上述樹脂粒子由於具有良好之壓縮變形特性,故而於將上述樹脂粒子用作間隔物而配置於基板間,或於表面形成導電部而用作導電性粒子而將電極間加以電性連接之情形時,間隔物或導電性粒子有效率地配置於基板間或電極間。進而,上述樹脂粒子由於能夠抑制液晶顯示元件用構件等之損傷,故而於使用上述液晶顯示元件用間隔物之液晶顯示元件及使用上述導電性粒子之連接構造體中,不易產生連接不良及顯示不良。The resin particles are preferably used as a spacer for a liquid crystal display element, and preferably used as a peripheral sealant for a liquid crystal display element. In the above-mentioned peripheral sealant for a liquid crystal display element, the resin particles preferably function as a spacer. The resin particles have good compressive deformation characteristics. Therefore, when the resin particles are used as a spacer and arranged between substrates, or when a conductive portion is formed on the surface and used as conductive particles, the electrodes are electrically connected. The spacers or conductive particles are efficiently arranged between the substrates or between the electrodes. Furthermore, since the resin particles can suppress damage to a member for a liquid crystal display element or the like, in a liquid crystal display element using the spacer for a liquid crystal display element and a connection structure using the conductive particles, it is difficult to cause connection failure and display failure. .

進而,上述樹脂粒子亦可良好地用作無機填充材、增色劑之添加劑、衝擊吸收劑或振動吸收劑。例如,可使用上述樹脂粒子作為橡膠或彈簧等之替代品。Furthermore, the said resin particle can also be used suitably as an inorganic filler, an additive of a color enhancer, an impact absorber, or a vibration absorber. For example, the above-mentioned resin particles can be used as a substitute for rubber, spring, or the like.

(樹脂粒子之其他詳情) 本發明之樹脂粒子係具有1個聚合性官能基且具有環狀有機基之第1聚合性化合物與具有2個以上聚合性官能基且具有環狀有機基之第2聚合性化合物的聚合物。上述樹脂粒子較佳為使上述第1聚合性化合物與上述第2聚合性化合物進行聚合而獲得。(Other details of the resin particles) The resin particles of the present invention are a first polymerizable compound having one polymerizable functional group and a cyclic organic group, and a second polymerizable compound having two or more polymerizable functional groups and a cyclic organic group. Polymer of polymerizable compound. The resin particles are preferably obtained by polymerizing the first polymerizable compound and the second polymerizable compound.

就進一步有效地抑制回彈之產生之觀點,及進一步有效地抑制隆起或剝離之產生之觀點而言,上述樹脂粒子較佳為樹脂粒子之中心部與樹脂粒子之表面部由相同之上述聚合物構成。上述樹脂粒子之中心部之聚合性化合物之調配比與上述樹脂粒子之表面部之聚合性化合物之調配比可相同亦可不同。上述樹脂粒子之中心部之構成成分之構成比與上述樹脂粒子之表面部之構成成分之構成比可相同亦可不同。From the viewpoint of further effectively suppressing the generation of springback, and from the viewpoint of further effectively suppressing the generation of bulge or peeling, it is preferable that the resin particles have the same polymer as the center portion and the surface portion of the resin particles. Make up. The blending ratio of the polymerizable compound in the central portion of the resin particle and the blending ratio of the polymerizable compound in the surface portion of the resin particle may be the same or different. The composition ratio of the constituent components of the central portion of the resin particles and the constitution ratio of the constituent components of the surface portions of the resin particles may be the same or different.

於上述樹脂粒子中,較佳為樹脂粒子之中心部由中心部形成材料形成,樹脂粒子之表面部由表面部形成材料形成。就進一步有效地抑制回彈之產生之觀點,及就進一步有效地抑制隆起或剝離之產生之觀點而言,於上述樹脂粒子中,上述中心部形成材料之成分與上述表面部形成材料之成分較佳為相同。於上述樹脂粒子中,上述中心部形成材料之成分比與上述表面部形成材料之成分比可相同亦可不同。又,於上述樹脂粒子中,較佳為存在包含上述中心部形成材料與上述表面部形成材料兩者之區域。於上述樹脂粒子中,較佳為樹脂粒子於中心部具有包含上述中心部形成材料且不含上述表面部形成材料或包含未達25%之上述表面部形成材料的區域。於上述樹脂粒子中,較佳為樹脂粒子於表面部具有包含上述表面部形成材料且不含上述中心部形成材料或包含未達25%之上述中心部形成材料的區域。In the resin particles described above, it is preferable that the center portion of the resin particles is formed of a center portion forming material, and the surface portion of the resin particles is formed of a surface portion forming material. From the viewpoint of further effectively suppressing the generation of springback, and from the viewpoint of further effectively suppressing the generation of bumps or peeling, in the resin particles, the component of the center portion forming material is more than the component of the surface portion forming material. Better to be the same. In the resin particles, the component ratio of the center portion forming material and the surface portion forming material may be the same or different. Moreover, it is preferable that the said resin particle exists the area | region containing both the said center part formation material and the said surface part formation material. Among the resin particles, it is preferable that the resin particles include a region including the center portion forming material and not including the surface portion forming material or containing the surface portion forming material in an amount of less than 25% in the center portion. In the resin particles, it is preferable that the resin particles have a region including the surface portion forming material and not including the center portion forming material or containing the center portion forming material in an amount of less than 25% on the surface portion.

較佳為上述樹脂粒子不為具備核及配置於該核之表面上之殼之核殼粒子,較佳為於樹脂粒子內不具有核與殼之界面。上述樹脂粒子較佳為樹脂粒子內不具有界面,更佳為不具有不同之面彼此接觸之界面。上述樹脂粒子較佳為不具有存在表面之不連續部分,較佳為不具有存在構造表面之不連續部分。Preferably, the resin particles are not core-shell particles having a core and a shell disposed on a surface of the core, and it is preferable that the resin particles have no core-shell interface. It is preferable that the said resin particle does not have an interface in a resin particle, and it is more preferable that it does not have an interface with which different surfaces contact each other. It is preferable that the said resin particle does not have a discontinuous part with a surface, and it is preferable that it does not have a discontinuous part with a structured surface.

於本發明之樹脂粒子中,上述第1聚合性化合物具有1個聚合性官能基(第1聚合性官能基)。作為上述聚合性官能基(第1聚合性官能基),並無特別限定,例如可列舉:乙烯基、丙烯醯基及甲基丙烯醯基等。作為上述第1聚合性化合物,可列舉:苯乙烯、甲基丙烯酸苯酯、丙烯酸苯酯、甲基丙烯酸環己酯、丙烯酸環己酯、甲基丙烯酸異酯及丙烯酸異酯等。上述第1聚合性化合物可僅使用1種,亦可將2種以上併用。In the resin particle of the present invention, the first polymerizable compound has one polymerizable functional group (first polymerizable functional group). The polymerizable functional group (first polymerizable functional group) is not particularly limited, and examples thereof include a vinyl group, an acrylfluorenyl group, and a methacrylfluorenyl group. Examples of the first polymerizable compound include styrene, phenyl methacrylate, phenyl acrylate, cyclohexyl methacrylate, cyclohexyl acrylate, isomethacrylate, and isoacrylate. The first polymerizable compound may be used alone or in combination of two or more.

於本發明之樹脂粒子中,上述第2聚合性化合物具有2個以上之聚合性官能基(第2聚合性官能基)。作為上述聚合性官能基(第2聚合性官能基),並無特別限定,例如可列舉:乙烯基、丙烯醯基及甲基丙烯醯基等。作為上述第2聚合性化合物,可列舉:二乙烯苯、二乙烯萘、二乙烯環己烷、及三乙烯環己烷等。上述第2聚合性化合物可僅使用1種,亦可將2種以上併用。In the resin particle of the present invention, the second polymerizable compound has two or more polymerizable functional groups (second polymerizable functional groups). The polymerizable functional group (second polymerizable functional group) is not particularly limited, and examples thereof include a vinyl group, an acrylfluorenyl group, and a methacrylfluorenyl group. Examples of the second polymerizable compound include divinylbenzene, divinylnaphthalene, diethylenecyclohexane, and triethylenecyclohexane. The second polymerizable compound may be used alone or in combination of two or more.

上述樹脂粒子進而較佳為使上述第1聚合性化合物與上述第2聚合性化合物以按重量比(第1聚合性化合物之重量/第2聚合性化合物之重量)計較佳為7以上、更佳為9以上、進而較佳為13以上、且較佳為20以下、更佳為18.5以下、進而較佳為17以下之比例進行聚合而獲得。上述樹脂粒子較佳為使上述第1聚合性化合物與上述第2聚合性化合物以按重量比計7以上之比例進行聚合而獲得,更佳為以9以上之比例進行聚合而獲得,進而較佳為以13以上之比例進行聚合而獲得。上述樹脂粒子較佳為使上述第1聚合性化合物與上述第2聚合性化合物以按重量比計20以下之比例進行聚合而獲得,更佳為以18.5以下之比例進行聚合而獲得,進而較佳為以17以下之比例進行聚合而獲得。藉由使上述第1聚合性化合物與上述第2聚合性化合物以上述較佳之範圍之重量比進行聚合而獲得上述樹脂粒子,能夠進一步有效地抑制回彈之產生,且能夠進一步有效地抑制隆起或剝離之產生。The resin particles are more preferably such that the first polymerizable compound and the second polymerizable compound have a weight ratio (weight of the first polymerizable compound / weight of the second polymerizable compound) of 7 or more, more preferably It is obtained by polymerizing at a ratio of 9 or more, more preferably 13 or more, preferably 20 or less, more preferably 18.5 or less, and still more preferably 17 or less. The resin particles are preferably obtained by polymerizing the first polymerizable compound and the second polymerizable compound at a ratio of 7 or more by weight ratio, more preferably obtained by polymerizing at a ratio of 9 or more, and more preferably It is obtained by polymerization at a ratio of 13 or more. The resin particles are preferably obtained by polymerizing the first polymerizable compound and the second polymerizable compound at a ratio of 20 or less by weight ratio, more preferably obtained by polymerizing at a ratio of 18.5 or less, and more preferably It is obtained by performing polymerization at a ratio of 17 or less. By polymerizing the first polymerizable compound and the second polymerizable compound at a weight ratio in the above-mentioned preferred range to obtain the resin particles, it is possible to further effectively suppress the occurrence of springback, and further effectively suppress the bulge or The occurrence of peeling.

本發明之樹脂粒子較佳為包含2種以上之環狀有機基。於本發明之樹脂粒子中,上述第1聚合性化合物具有環狀有機基(第1環狀有機基)。上述第1聚合性化合物具有1個以上之環狀有機基。於本發明之樹脂粒子中,上述第2聚合性化合物具有環狀有機基(第2環狀有機基)。上述第2聚合性化合物具有1個以上之環狀有機基。於本發明之樹脂粒子中,上述第1聚合性化合物中之環狀有機基(第1環狀有機基)與上述第2聚合性化合物中之環狀有機基(第2環狀有機基)可相同亦可不同。上述第1聚合性化合物中之環狀有機基(第1環狀有機基)與上述第2聚合性化合物中之環狀有機基(第2環狀有機基)較佳為不同。The resin particle of the present invention preferably contains two or more kinds of cyclic organic groups. In the resin particle of the present invention, the first polymerizable compound has a cyclic organic group (first cyclic organic group). The first polymerizable compound has one or more cyclic organic groups. In the resin particle of the present invention, the second polymerizable compound has a cyclic organic group (second cyclic organic group). The second polymerizable compound has one or more cyclic organic groups. In the resin particles of the present invention, the cyclic organic group (the first cyclic organic group) in the first polymerizable compound and the cyclic organic group (the second cyclic organic group) in the second polymerizable compound may be The same or different. The cyclic organic group (first cyclic organic group) in the first polymerizable compound is preferably different from the cyclic organic group (second cyclic organic group) in the second polymerizable compound.

就進一步有效地抑制回彈之產生之觀點、及就進一步有效地抑制隆起或剝離之產生之觀點而言,上述第1聚合性化合物中之環狀有機基(第1環狀有機基)與上述第2聚合性化合物中之環狀有機基(第2環狀有機基)較佳為分別為烴基。From the viewpoint of further effectively suppressing the occurrence of rebound, and from the viewpoint of further effectively suppressing the occurrence of bumps or peeling, the cyclic organic group (the first cyclic organic group) in the first polymerizable compound is the same as that described above. The cyclic organic group (second cyclic organic group) in the second polymerizable compound is preferably a hydrocarbon group.

作為上述烴基,可列舉苯基、伸苯基、萘基、伸萘基、環丙基、環己基、異基、及二環戊基等。Examples of the hydrocarbon group include phenyl, phenylene, naphthyl, naphthyl, cyclopropyl, cyclohexyl, isoyl, and dicyclopentyl.

就進一步有效地抑制回彈之產生之觀點、及就進一步有效地抑制隆起或剝離之產生之觀點而言,本發明之樹脂粒子較佳為具有伸苯基、環己基或異基中之2個以上之環狀有機基。From the viewpoint of further effectively suppressing the generation of rebound, and from the viewpoint of further effectively suppressing the generation of bumps or peeling, the resin particles of the present invention preferably have two of phenylene, cyclohexyl, or isopropyl groups. The above cyclic organic group.

就進一步有效地抑制回彈之產生之觀點、及就進一步有效地抑制隆起或剝離之產生之觀點而言,上述第1聚合性化合物中之環狀有機基(第1環狀有機基)較佳為伸苯基、環己基或異基。The cyclic organic group (the first cyclic organic group) in the first polymerizable compound is preferable from the viewpoint of further effectively suppressing the occurrence of rebound and from the viewpoint of further effectively suppressing the occurrence of bumps or peeling. It is phenyl, cyclohexyl or iso.

就進一步有效地抑制回彈之產生之觀點、及就進一步有效地抑制隆起或剝離之產生之觀點而言,上述第2聚合性化合物中之環狀有機基(第2環狀有機基)較佳為伸苯基、環己基或異基。The cyclic organic group (second cyclic organic group) in the second polymerizable compound is preferable from the viewpoint of further effectively suppressing the occurrence of springback and from the viewpoint of further effectively suppressing the generation of bumps or peeling. It is phenyl, cyclohexyl or iso.

於將上述樹脂粒子製成導電性粒子而使用之情形時,就進一步有效地提高樹脂粒子與鍍層之密接性之觀點而言,上述樹脂粒子較佳為包含酸式磷酸酯化合物。上述樹脂粒子較佳為於表面上具有源自酸式磷酸酯化合物之磷酸結構。藉由使上述樹脂粒子於表面上具有上述磷酸結構,能夠進一步有效地提高與鍍層之密接性。進而,藉由使上述樹脂粒子於表面上具有上述磷酸結構,即便上述樹脂粒子因加熱而收縮,亦能夠進一步有效地抑制鍍層破裂。例如於含有藉由對包含酸式磷酸酯化合物之樹脂粒子進行無電解鍍覆而製作之導電性粒子與黏合劑的導電材料中,即便於電極間之連接時進行加熱而使導電材料暴露於加熱環境,亦能夠進一步有效地抑制鍍層破裂,能夠進一步有效地提高電極間之連接可靠性。於將上述樹脂粒子用於獲得導電性粒子之情形時,上述樹脂粒子較佳為包含酸式磷酸酯化合物。於將上述樹脂粒子用於獲得導電性粒子之情形時,上述樹脂粒子較佳為於表面上具有源自酸式磷酸酯化合物之磷酸結構。上述酸式磷酸酯化合物較佳為酸性磷酸酯化合物。When using the said resin particle as a conductive particle, it is preferable that the said resin particle contains an acidic phosphate compound from a viewpoint of improving the adhesiveness of a resin particle and a plating layer more effectively. The resin particle preferably has a phosphoric acid structure derived from an acid phosphate compound on the surface. By making the said resin particle have the said phosphoric acid structure on the surface, the adhesiveness with a plating layer can be improved more effectively. Furthermore, by making the said resin particle have the said phosphoric acid structure on the surface, even if the said resin particle shrink | contracts by heating, the cracking of a plating layer can be suppressed more effectively. For example, in a conductive material containing conductive particles and a binder produced by electroless plating of resin particles containing an acid phosphate compound, the conductive material is exposed to heat even when the electrodes are connected to each other. The environment can further effectively suppress the cracking of the plating layer, and can further effectively improve the connection reliability between the electrodes. When the resin particles are used to obtain conductive particles, the resin particles preferably contain an acidic phosphate compound. When the resin particles are used to obtain conductive particles, the resin particles preferably have a phosphoric acid structure derived from an acid phosphate compound on the surface. The acid phosphate compound is preferably an acid phosphate compound.

作為上述酸式磷酸酯化合物,可列舉:酸式磷酸乙酯、酸式磷酸丁酯、酸式磷酸丁氧基乙酯、酸式磷酸2-乙基己酯、酸式磷酸異十三烷基酯、酸式磷酸油酯、酸式磷酸二十四烷基酯、乙二醇酸式磷酸酯、甲基丙烯醯基酸式磷酸2-羥基乙酯、酸式磷酸二丁酯、及酸式磷酸雙(2-乙基己基)酯等。上述酸式磷酸酯化合物可僅使用1種,亦可將2種以上併用。Examples of the above-mentioned acidic phosphate compounds include ethyl acid phosphate, butyl acid phosphate, butoxy ethyl acid phosphate, 2-ethylhexyl acid phosphate, and isotridecyl acid phosphate Esters, acid oleic acid phosphates, behenyl tetraphosphates, ethylene glycol acid phosphates, methacrylic acid 2-hydroxyethyl phosphates, dibutyl acid phosphates, and acid formulas Bis (2-ethylhexyl) phosphate and the like. These acid phosphate compounds may be used alone or in combination of two or more.

就進一步有效地提高樹脂粒子與鍍層之密接性之觀點而言,於上述樹脂粒子100重量%中,上述酸式磷酸酯化合物之含量較佳為1重量%以上,更佳為5重量%以上,且較佳為20重量%以下,更佳為15重量%以下。From the viewpoint of further effectively improving the adhesion between the resin particles and the plating layer, the content of the acid phosphate compound in 100% by weight of the resin particles is preferably 1% by weight or more, and more preferably 5% by weight or more. It is preferably 20% by weight or less, and more preferably 15% by weight or less.

(導電性粒子) 本發明之導電性粒子具備上述樹脂粒子、及配置於該樹脂粒子之表面上之導電部。(Conductive particles) The conductive particles of the present invention include the resin particles described above, and a conductive portion disposed on the surface of the resin particles.

圖1係表示本發明之第1實施形態之導電性粒子之剖視圖。Fig. 1 is a sectional view showing a conductive particle according to a first embodiment of the present invention.

圖1所示之導電性粒子1具有樹脂粒子11、及配置於樹脂粒子11之表面上之導電部2。導電部2係與樹脂粒子11之表面接觸。導電部2覆蓋樹脂粒子11之表面。導電性粒子1係藉由導電部2被覆樹脂粒子11之表面而成之被覆粒子。於導電性粒子1中,導電部2為單層之導電部(導電層)。The conductive particles 1 shown in FIG. 1 include resin particles 11 and a conductive portion 2 disposed on the surface of the resin particles 11. The conductive portion 2 is in contact with the surface of the resin particles 11. The conductive portion 2 covers the surface of the resin particles 11. The conductive particles 1 are coated particles obtained by coating the surface of the resin particles 11 with the conductive portion 2. In the conductive particles 1, the conductive portion 2 is a single-layered conductive portion (conductive layer).

圖2係表示本發明之第2實施形態之導電性粒子之剖視圖。Fig. 2 is a sectional view showing a conductive particle according to a second embodiment of the present invention.

圖2所示之導電性粒子21具有樹脂粒子11、及配置於樹脂粒子11之表面上之導電部22。導電部22整體於樹脂粒子11側具有第1導電部22A,且於與樹脂粒子11側相反側具有第2導電部22B。The conductive particles 21 shown in FIG. 2 include resin particles 11 and a conductive portion 22 disposed on the surface of the resin particles 11. The conductive portion 22 has a first conductive portion 22A on the resin particle 11 side as a whole, and a second conductive portion 22B on the side opposite to the resin particle 11 side.

於圖1所示之導電性粒子1與圖2所示之導電性粒子21中,僅導電部22不同。即,於導電性粒子1中,形成有1層構造之導電部,相對於此,於導電性粒子21中,形成有2層構造之第1導電部22A及第2導電部22B。第1導電部22A與第2導電部22B可作為不同之導電部形成,亦可作為相同之導電部形成。Among the conductive particles 1 shown in FIG. 1 and the conductive particles 21 shown in FIG. 2, only the conductive portion 22 is different. That is, in the conductive particle 1, a conductive portion having a single-layer structure is formed, whereas in the conductive particle 21, a first conductive portion 22A and a second conductive portion 22B having a two-layer structure are formed. The first conductive portion 22A and the second conductive portion 22B may be formed as different conductive portions or may be formed as the same conductive portion.

第1導電部22A係配置於樹脂粒子11之表面上。第1導電部22A係配置於樹脂粒子11與第2導電部22B之間。第1導電部22A係與樹脂粒子11接觸。第2導電部22B係與第1導電部22A接觸。第1導電部22A係配置於樹脂粒子11之表面上,第2導電部22B係配置於第1導電部22A之表面上。The first conductive portion 22A is disposed on the surface of the resin particle 11. The first conductive portion 22A is disposed between the resin particles 11 and the second conductive portion 22B. The first conductive portion 22A is in contact with the resin particles 11. The second conductive portion 22B is in contact with the first conductive portion 22A. The first conductive portion 22A is disposed on the surface of the resin particle 11, and the second conductive portion 22B is disposed on the surface of the first conductive portion 22A.

圖3係表示本發明之第3實施形態之導電性粒子之剖視圖。Fig. 3 is a sectional view showing a conductive particle according to a third embodiment of the present invention.

圖3所示之導電性粒子31具有樹脂粒子11、導電部32、複數個芯物質33、及複數個絕緣性物質34。導電部32係配置於樹脂粒子11之表面上。複數個芯物質33係配置於樹脂粒子11之表面上。導電部32係以覆蓋樹脂粒子11及複數個芯物質33之方式配置於樹脂粒子11之表面上。於導電性粒子31中,導電部32為單層之導電部(導電層)。The conductive particles 31 shown in FIG. 3 include resin particles 11, a conductive portion 32, a plurality of core materials 33, and a plurality of insulating materials 34. The conductive portion 32 is disposed on the surface of the resin particles 11. The plurality of core substances 33 are arranged on the surface of the resin particles 11. The conductive portion 32 is disposed on the surface of the resin particles 11 so as to cover the resin particles 11 and the plurality of core substances 33. In the conductive particles 31, the conductive portion 32 is a single-layered conductive portion (conductive layer).

導電性粒子31於外表面具有複數個突起31a。於導電性粒子31中,導電部32於外表面具有複數個突起32a。複數個芯物質33使導電部32之外表面隆起。導電部32之外表面因複數個芯物質33而隆起,由此形成突起31a及32a。複數個芯物質33係埋入至導電部32內。芯物質33係配置於突起31a及32a之內側。於導電性粒子31中,使用複數個芯物質33以形成突起31a及32a。於上述導電性粒子中,亦可不使用複數個上述芯物質以形成上述突起。上述導電性粒子亦可不具備複數個上述芯物質。The conductive particle 31 has a plurality of protrusions 31 a on the outer surface. In the conductive particle 31, the conductive portion 32 has a plurality of protrusions 32a on the outer surface. The plurality of core materials 33 bulge the outer surface of the conductive portion 32. The outer surface of the conductive portion 32 is raised by the plurality of core materials 33, thereby forming protrusions 31a and 32a. The plurality of core materials 33 are embedded in the conductive portion 32. The core material 33 is arranged inside the protrusions 31a and 32a. In the conductive particles 31, a plurality of core materials 33 are used to form the protrusions 31a and 32a. In the conductive particles, the protrusions may be formed without using a plurality of the core materials. The conductive particles may not include a plurality of the core materials.

導電性粒子31具有配置於導電部32之外表面上之絕緣性物質34。導電部32之外表面之至少一部分區域由絕緣性物質34所被覆。絕緣性物質34係由具有絕緣性之材料所形成,為絕緣性粒子。如上所述,本發明之導電性粒子亦可具有配置於導電部之外表面上之絕緣性物質。但上述導電性粒子亦可並非必須具有絕緣性物質。上述導電性粒子亦可不具備複數個絕緣性物質。The conductive particles 31 include an insulating substance 34 disposed on the outer surface of the conductive portion 32. At least a part of the outer surface of the conductive portion 32 is covered with an insulating substance 34. The insulating substance 34 is made of an insulating material and is an insulating particle. As described above, the conductive particles of the present invention may have an insulating substance disposed on the outer surface of the conductive portion. However, the conductive particles do not necessarily need to have an insulating substance. The conductive particles may not include a plurality of insulating substances.

導電部: 用以形成上述導電部之金屬並無特別限定。作為該金屬,例如可列舉:金、銀、鈀、銅、鉑、鋅、鐵、錫、鉛、鋁、鈷、銦、鎳、鉻、鈦、銻、鉍、鉈、鍺、鎘、矽、鎢、鉬及該等之合金等。又,作為上述金屬,可列舉摻錫氧化銦(ITO)及焊料等。就能夠進一步降低電極間之連接電阻而言,較佳為包含錫之合金、鎳、鈀、銅或金,較佳為鎳或鈀。Conductive portion: The metal used to form the conductive portion is not particularly limited. Examples of the metal include gold, silver, palladium, copper, platinum, zinc, iron, tin, lead, aluminum, cobalt, indium, nickel, chromium, titanium, antimony, bismuth, thallium, germanium, cadmium, silicon, Tungsten, molybdenum, and alloys thereof. Examples of the metal include tin-doped indium oxide (ITO) and solder. In terms of being able to further reduce the connection resistance between the electrodes, an alloy containing tin, nickel, palladium, copper or gold is preferred, and nickel or palladium is preferred.

又,就能夠有效地提高導通可靠性之方面而言,上述導電部及上述導電部之外表面部分較佳為包含鎳。包含鎳之導電部100重量%中之鎳之含量較佳為10重量%以上,更佳為50重量%以上,進一步較佳為60重量%以上,進而較佳為70重量%以上,尤佳為90重量%以上。上述包含鎳之導電部100重量%中之鎳之含量亦可為97重量%以上,亦可為97.5重量%以上,亦可為98重量%以上。Moreover, it is preferable that nickel is contained in the said conductive part and the outer surface part of the said conductive part from the point which can improve conduction reliability effectively. The content of nickel in 100% by weight of the conductive portion containing nickel is preferably 10% by weight or more, more preferably 50% by weight or more, still more preferably 60% by weight or more, still more preferably 70% by weight or more, particularly preferably 90% by weight or more. The content of nickel in 100% by weight of the above-mentioned conductive portion containing nickel may be 97% by weight or more, 97.5% by weight or more, and 98% by weight or more.

再者,多數情形時於導電部之表面因氧化而存在羥基。一般而言,由鎳形成之導電部之表面因氧化而存在羥基。於此種具有羥基之導電部之表面(導電性粒子之表面),可經由化學鍵來配置絕緣性物質。Furthermore, in most cases, hydroxyl groups are present on the surface of the conductive portion due to oxidation. Generally, the surface of the conductive portion made of nickel has hydroxyl groups due to oxidation. An insulating substance can be disposed on the surface of the conductive portion (the surface of the conductive particles) having such a hydroxyl group through a chemical bond.

上述導電部可如導電性粒子1、31般由1層形成。導電部亦可如導電性粒子21般由複數層形成。即,導電部亦可具有2層以上之積層構造。於導電部由複數層形成之情形時,最外層較佳為金層、鎳層、鈀層、銅層或包含錫與銀之合金層,更佳為金層。於最外層為該等較佳之導電部之情形時,能夠進一步有效地抑制電極間之連接電阻。又,於最外層為金層之情形時,能夠進一步有效地提高耐腐蝕性。The conductive portion may be formed of one layer like the conductive particles 1 and 31. The conductive portion may be formed of a plurality of layers like the conductive particles 21. That is, the conductive portion may have a multilayer structure of two or more layers. When the conductive portion is formed of a plurality of layers, the outermost layer is preferably a gold layer, a nickel layer, a palladium layer, a copper layer, or an alloy layer containing tin and silver, and more preferably a gold layer. In the case where the outermost layer is such a preferable conductive portion, the connection resistance between the electrodes can be further effectively suppressed. When the outermost layer is a gold layer, the corrosion resistance can be further effectively improved.

於上述樹脂粒子之表面形成上述導電部之方法並無特別限定。作為形成上述導電部之方法,例如可列舉:利用無電解鍍覆之方法、利用電鍍之方法、利用物理性蒸鍍之方法、以及將金屬粉末或包含金屬粉末與黏合劑之膏塗佈於樹脂粒子之表面之方法等。利用無電解鍍覆之方法由於導電部之形成簡便,故而較佳。作為上述利用物理性蒸鍍之方法,可列舉真空蒸鍍、離子鍍覆及離子濺鍍等方法。The method for forming the conductive portion on the surface of the resin particle is not particularly limited. Examples of the method for forming the conductive portion include a method using electroless plating, a method using electroplating, a method using physical vapor deposition, and applying a metal powder or a paste containing a metal powder and a binder to a resin. Method of particle surface, etc. The method using electroless plating is preferable because the formation of the conductive portion is simple. Examples of the method using the physical vapor deposition include methods such as vacuum vapor deposition, ion plating, and ion sputtering.

上述導電性粒子之粒徑較佳為0.5 μm以上,更佳為1.0 μm以上,且較佳為500 μm以下,更佳為450 μm以下,進一步較佳為100 μm以下,進而較佳為50 μm以下,尤佳為20 μm以下。若上述導電性粒子之粒徑為上述下限以上及上述上限以下,則使用導電性粒子將電極間加以連接之情形時,導電性粒子與電極之接觸面積充分變大,且不易在形成導電部時形成凝集之導電性粒子。又,經由導電性粒子而連接之電極間之間隔不會變得過大,且導電部不易自樹脂粒子之表面剝離。又,若上述導電性粒子之粒徑為上述下限以上及上述上限以下,則能夠將導電性粒子良好地用於導電材料之用途。The particle diameter of the conductive particles is preferably 0.5 μm or more, more preferably 1.0 μm or more, and more preferably 500 μm or less, more preferably 450 μm or less, even more preferably 100 μm or less, and even more preferably 50 μm. In the following, it is particularly preferably 20 μm or less. If the particle diameter of the conductive particles is above the lower limit and below the upper limit, when the electrodes are connected using the conductive particles, the contact area between the conductive particles and the electrode becomes sufficiently large, and it is difficult to form a conductive portion when the conductive portion is formed. Forms agglomerated conductive particles. In addition, the interval between the electrodes connected via the conductive particles does not become too large, and the conductive portion is not easily peeled from the surface of the resin particles. Moreover, if the particle diameter of the said conductive particle is more than the said lower limit and below the said upper limit, a conductive particle can be used favorably for the use of a conductive material.

上述導電性粒子之粒徑於導電性粒子為真球狀之情形時,表示直徑,於導電性粒子並非真球狀之情形時,表示最大徑。The particle diameter of the conductive particles indicates the diameter when the conductive particles are truly spherical, and the maximum diameter when the conductive particles are not truly spherical.

上述導電性粒子之粒徑較佳為平均粒徑,更佳為數量平均粒徑。上述導電性粒子之粒徑例如係藉由如下方式求出:利用電子顯微鏡或光學顯微鏡觀察任意之50個導電性粒子而算出平均值、或算出由複數次雷射繞射式粒度分佈測定裝置測得之測定結果之平均值。The particle diameter of the conductive particles is preferably an average particle diameter, and more preferably a number average particle diameter. The particle diameter of the conductive particles is obtained, for example, by observing arbitrary 50 conductive particles with an electron microscope or an optical microscope to calculate an average value, or by measuring the laser particle size distribution measurement device with a plurality of laser diffraction types. The average of the obtained measurement results.

上述導電部之厚度較佳為0.005 μm以上,更佳為0.01 μm以上,且較佳為10 μm以下,更佳為1 μm以下,進而較佳為0.3 μm以下。若上述導電部之厚度為上述下限以上及上述上限以下,則能夠獲得充分之導電性,且導電性粒子不會變得過硬,電極間之連接時導電性粒子充分地變形。The thickness of the conductive portion is preferably 0.005 μm or more, more preferably 0.01 μm or more, and more preferably 10 μm or less, more preferably 1 μm or less, and still more preferably 0.3 μm or less. When the thickness of the conductive portion is not less than the lower limit and not more than the upper limit, sufficient conductivity can be obtained, and the conductive particles will not become too hard, and the conductive particles will be sufficiently deformed during the connection between the electrodes.

於上述導電部由複數層形成之情形時,最外層之導電部之厚度較佳為0.001 μm以上,更佳為0.01 μm以上,且較佳為0.5 μm以下,更佳為0.1 μm以下。若上述最外層之導電部之厚度為上述下限以上及上述上限以下,則由最外層之導電部形成之被覆變均勻,耐腐蝕性充分變高,且電極間之連接電阻充分變低。又,於上述最外層為金層之情形時,金層之厚度越薄,成本越低。In the case where the conductive portion is formed of a plurality of layers, the thickness of the outermost conductive portion is preferably 0.001 μm or more, more preferably 0.01 μm or more, and preferably 0.5 μm or less, and more preferably 0.1 μm or less. If the thickness of the outermost conductive portion is equal to or more than the lower limit and the upper limit, the coating formed by the outermost conductive portion becomes uniform, the corrosion resistance becomes sufficiently high, and the connection resistance between the electrodes becomes sufficiently low. When the outermost layer is a gold layer, the thinner the gold layer, the lower the cost.

上述導電部之厚度例如可藉由使用穿透式電子顯微鏡(TEM)觀察導電性粒子之剖面而測定。關於上述導電部之厚度,較佳為算出任意之5處導電部之厚度之平均值作為1個導電性粒子之導電部之厚度,更佳為算出導電部整體之厚度之平均值作為1個導電部之厚度。於採用複數個導電性粒子之情形時,上述導電部之厚度較佳為針對任意10個導電性粒子,算出該等之平均值而求出。The thickness of the conductive portion can be measured, for example, by observing the cross section of the conductive particles using a transmission electron microscope (TEM). Regarding the thickness of the conductive portion, it is preferable to calculate the average value of the thickness of any five conductive portions as the thickness of the conductive portion of one conductive particle, and it is more preferable to calculate the average value of the thickness of the entire conductive portion as one conductive portion. The thickness of the part. In the case where a plurality of conductive particles are used, the thickness of the conductive portion is preferably calculated by calculating an average value of these for any 10 conductive particles.

芯物質: 上述導電性粒子較佳為於上述導電部之外表面具有複數個突起。藉由使上述導電性粒子於上述導電部之外表面具有複數個突起,能夠進一步提高電極間之導通可靠性。多數情況下於藉由上述導電性粒子進行連接之電極之表面形成有氧化覆膜。進而,多數情形時於上述導電性粒子之導電部之表面形成有氧化覆膜。藉由使用具有上述突起之導電性粒子,於將導電性粒子配置於電極間之後進行壓接,藉此利用突起有效地排除氧化覆膜。因此,能夠使電極與導電性粒進一步確實地接觸,能夠進一步有效地降低電極間之連接電阻。進而,於上述導電性粒子在表面具有絕緣性物質之情形時,或將導電性粒子分散至黏合劑樹脂中製成導電材料而使用之情形時,藉由導電性粒子之突起而有效地排除導電性粒子與電極之間之絕緣性物質或黏合劑樹脂。因此,能夠進一步有效地提高電極間之導通可靠性。Core material: The conductive particles preferably have a plurality of protrusions on an outer surface of the conductive portion. By providing the conductive particles with a plurality of protrusions on the outer surface of the conductive portion, it is possible to further improve the conduction reliability between the electrodes. In many cases, an oxide film is formed on the surface of an electrode connected by the conductive particles. Furthermore, in many cases, an oxide film is formed on the surface of the conductive portion of the conductive particles. By using the conductive particles having the protrusions, the conductive particles are arranged between the electrodes and then pressure-bonded, whereby the oxide film is effectively eliminated by the protrusions. Therefore, the electrode and the conductive particles can be further reliably contacted, and the connection resistance between the electrodes can be further effectively reduced. Furthermore, when the above-mentioned conductive particles have an insulating substance on the surface, or when the conductive particles are dispersed in an adhesive resin to be used as a conductive material, the conductive particles are effectively excluded by the protrusions of the conductive particles. Insulating substance or adhesive resin between the particles and the electrode. Therefore, it is possible to further effectively improve the conduction reliability between the electrodes.

藉由將上述芯物質埋入至上述導電部中,能夠於上述導電部之外表面容易地形成複數個突起。但亦可並非必須使用芯物質以於導電性粒子之導電部之表面形成突起。By embedding the core substance in the conductive portion, a plurality of protrusions can be easily formed on the outer surface of the conductive portion. However, it is not necessary to use a core substance to form protrusions on the surface of the conductive portion of the conductive particles.

作為形成上述突起之方法,可列舉:於樹脂粒子之表面附著芯物質後,藉由無電解鍍覆形成導電部之方法;以及於樹脂粒子之表面藉由無電解鍍覆形成導電部後,使芯物質附著,進而藉由無電解鍍覆形成導電部之方法等。作為形成上述突起之其他方法,可列舉於樹脂粒子之表面上形成第1導電部後,於該第1導電部上配置芯物質,繼而形成第2導電部之方法;以及於樹脂粒子之表面上形成導電部(第1導電部或第2導電部等)之中途階段添加芯物質之方法等。又,亦可不使用上述芯物質而使用如下方法以形成突起:藉由無電解鍍覆於樹脂粒子形成導電部後,於導電部之表面上析出形成突起狀之鍍層,進而藉由無電解鍍覆形成導電部。Examples of the method for forming the protrusions include a method of forming a conductive portion by electroless plating after attaching a core substance to the surface of the resin particles; and forming a conductive portion by electroless plating on the surface of the resin particles. A method in which a core substance is adhered and a conductive portion is formed by electroless plating. Other methods of forming the protrusions include a method of forming a first conductive portion on the surface of the resin particle, and then arranging a core substance on the first conductive portion to form a second conductive portion; and on the surface of the resin particle. A method of adding a core substance in the middle of forming a conductive portion (such as a first conductive portion or a second conductive portion). In addition, instead of using the core material described above, protrusions may be formed by forming a conductive portion by electroless plating on resin particles, and depositing a protrusion-like plating layer on the surface of the conductive portion, and then performing electroless plating. Form a conductive portion.

作為於上述樹脂粒子之表面上配置芯物質之方法,例如可列舉:於樹脂粒子之分散液中添加芯物質,藉由凡得瓦力使芯物質聚集並附著於樹脂粒子之表面之方法;以及於放入有樹脂粒子之容器中添加芯物質,利用由容器之旋轉等所產生之機械性之作用使芯物質附著於樹脂粒子之表面之方法等。就容易控制附著之芯物質之量而言,較佳為使芯物質聚集並附著於分散液中之樹脂粒子之表面之方法。As a method of disposing a core substance on the surface of the resin particle, for example, a method of adding a core substance to a dispersion liquid of the resin particle, and agglomerating the core substance and attaching to the surface of the resin particle by van der Waals force; A method of adding a core substance to a container in which resin particles are placed, and a method of attaching the core substance to the surface of the resin particles by using a mechanical action caused by rotation of the container or the like. In order to easily control the amount of the core substance to be adhered, a method in which the core substance is aggregated and adhered to the surface of the resin particles in the dispersion is preferred.

上述芯物質之材料並無特別限定。作為上述芯物質之材料,例如可列舉導電性物質及非導電性物質。作為上述導電性物質,可列舉金屬、金屬之氧化物、石墨等導電性非金屬及導電性聚合物等。作為上述導電性聚合物,可列舉聚乙炔等。作為上述非導電性物質,可列舉二氧化矽、氧化鋁、鈦酸鋇及氧化鋯等。就能夠提高導電性,進而能夠有效地降低連接電阻之方面而言,較佳為金屬。上述芯物質較佳為金屬粒子。關於作為上述芯物質之材料之金屬,可適當地使用作為用以形成上述導電部之金屬而列舉之金屬。The material of the core substance is not particularly limited. Examples of the material of the core substance include a conductive substance and a non-conductive substance. Examples of the conductive substance include conductive non-metals such as metals, metal oxides, and graphite, and conductive polymers. Examples of the conductive polymer include polyacetylene. Examples of the non-conductive material include silicon dioxide, aluminum oxide, barium titanate, and zirconia. A metal is preferable at the point which can improve electroconductivity and can reduce connection resistance effectively. The core substance is preferably a metal particle. Regarding the metal as the material of the core substance, metals exemplified as the metal for forming the conductive portion can be suitably used.

絕緣性物質: 上述導電性粒子較佳為具備配置於上述導電部之表面上之絕緣性物質。於該情形時,若將導電性粒子用於電極間之連接,則能夠進一步防止相鄰之電極間之短路。具體而言,於複數個導電性粒子接觸時,由於在複數個電極間存在絕緣性物質,故而能夠防止橫向上相鄰之電極間而非上下之電極間之短路。再者,於電極間之連接時,藉由利用2個電極對導電性粒子進行加壓,能夠容易地排除導電性粒子之導電部與電極之間之絕緣性物質。於上述導電性粒子在導電部之外表面具有複數個突起之情形時,能夠進一步容易地排除導電性粒子之導電部與電極之間之絕緣性物質。Insulating substance: The conductive particles are preferably provided with an insulating substance disposed on a surface of the conductive portion. In this case, if conductive particles are used for connection between the electrodes, a short circuit between adjacent electrodes can be further prevented. Specifically, when a plurality of conductive particles are in contact with each other, since an insulating substance is present between the plurality of electrodes, it is possible to prevent a short circuit between adjacent electrodes in the lateral direction rather than between the upper and lower electrodes. In addition, during the connection between the electrodes, by using two electrodes to pressurize the conductive particles, an insulating substance between the conductive portion of the conductive particles and the electrode can be easily eliminated. When the above-mentioned conductive particles have a plurality of protrusions on the outer surface of the conductive portion, an insulating substance between the conductive portion of the conductive particles and the electrode can be more easily excluded.

就能夠於電極間之壓接時進一步容易地排除上述絕緣性物質而言,上述絕緣性物質較佳為絕緣性粒子。In order that the said insulating substance can be more easily excluded at the time of pressure bonding between electrodes, it is preferable that the said insulating substance is an insulating particle.

作為上述絕緣性物質之材料,可列舉:聚烯烴化合物、(甲基)丙烯酸酯聚合物、(甲基)丙烯酸酯共聚物、嵌段聚合物、熱塑性樹脂、熱塑性樹脂之交聯物、熱硬化性樹脂及水溶性樹脂等。上述絕緣性物質之材料可僅使用1種,亦可將2種以上併用。Examples of the material of the insulating substance include polyolefin compounds, (meth) acrylate polymers, (meth) acrylate copolymers, block polymers, thermoplastic resins, crosslinked products of thermoplastic resins, and thermosetting Resin and water-soluble resin. As the material of the insulating substance, only one kind may be used, or two or more kinds may be used in combination.

作為上述聚烯烴化合物,可列舉聚乙烯、乙烯-乙酸乙烯酯共聚物及乙烯-丙烯酸酯共聚物等。作為上述(甲基)丙烯酸酯聚合物,可列舉聚(甲基)丙烯酸甲酯、聚(甲基)丙烯酸十二烷基酯及聚(甲基)丙烯酸硬脂酯等。作為上述嵌段聚合物,可列舉聚苯乙烯、苯乙烯-丙烯酸酯共聚物、SB(styrene-butadiene,苯乙烯-丁二烯)型苯乙烯-丁二烯嵌段共聚物、及SBS(styrene-butadiene-styrene,苯乙烯-丁二烯-苯乙烯)型苯乙烯-丁二烯嵌段共聚物、以及該等之氫化物等。作為上述熱塑性樹脂,可列舉乙烯基聚合物及乙烯基共聚物等。作為上述熱硬化性樹脂,可列舉環氧樹脂、酚樹脂及三聚氰胺樹脂等。作為上述熱塑性樹脂之交聯,可列舉聚乙二醇甲基丙烯酸酯、烷氧化三羥甲基丙烷甲基丙烯酸酯或烷氧化季戊四醇甲基丙烯酸酯等之導入。作為上述水溶性樹脂,可列舉聚乙烯醇、聚丙烯酸、聚丙烯醯胺、聚乙烯基吡咯啶酮、聚環氧乙烷及甲基纖維素等。又,亦可將鏈轉移劑用於聚合度之調整。作為鏈轉移劑,可列舉硫醇或四氯化碳等。Examples of the polyolefin compound include polyethylene, ethylene-vinyl acetate copolymer, and ethylene-acrylate copolymer. Examples of the (meth) acrylate polymer include polymethyl (meth) acrylate, polydodecyl (meth) acrylate, and polystearyl (meth) acrylate. Examples of the block polymer include polystyrene, a styrene-acrylate copolymer, a styrene-butadiene (styrene-butadiene) type styrene-butadiene block copolymer, and an SBS (styrene -butadiene-styrene, styrene-butadiene-styrene) type styrene-butadiene block copolymer, and hydrides thereof. Examples of the thermoplastic resin include a vinyl polymer and a vinyl copolymer. Examples of the thermosetting resin include epoxy resin, phenol resin, and melamine resin. Examples of the crosslinking of the thermoplastic resin include introduction of polyethylene glycol methacrylate, alkoxylated trimethylolpropane methacrylate, or alkoxylated pentaerythritol methacrylate. Examples of the water-soluble resin include polyvinyl alcohol, polyacrylic acid, polyacrylamide, polyvinylpyrrolidone, polyethylene oxide, and methyl cellulose. Moreover, a chain transfer agent can also be used for adjustment of a polymerization degree. Examples of the chain transfer agent include mercaptans and carbon tetrachloride.

作為於上述導電部之表面上配置絕緣性物質之方法,可列舉化學性方法、及物理性方法或機械性方法等。作為上述化學性方法,例如可列舉界面聚合法、粒子存在下之懸浮聚合法及乳化聚合法等。作為上述物理性或機械性方法,可列舉噴霧乾燥、混成、靜電吸附法、噴霧法、浸漬及利用真空蒸鍍之方法等。就絕緣性物質不易脫離之方面而言,較佳為於上述導電部之表面經由化學鍵而配置上述絕緣性物質之方法。Examples of a method for disposing the insulating substance on the surface of the conductive portion include a chemical method, a physical method, and a mechanical method. Examples of the chemical method include an interfacial polymerization method, a suspension polymerization method in the presence of particles, and an emulsion polymerization method. Examples of the physical or mechanical method include spray drying, mixing, electrostatic adsorption, spraying, dipping, and vacuum evaporation. From the viewpoint that the insulating substance cannot be easily separated, a method of disposing the insulating substance via a chemical bond on the surface of the conductive portion is preferred.

上述導電部之外表面、及絕緣性物質之表面亦可分別被具有反應性官能基之化合物所被覆。導電部之外表面與絕緣性物質之表面可直接進行化學鍵結,亦可藉由具有反應性官能基之化合物而間接地進行化學鍵結。於導電部之外表面導入羧基後,該羧基亦可經由聚伸乙基亞胺等高分子電解質而與絕緣性物質之表面之官能基進行化學鍵結。The outer surface of the conductive portion and the surface of the insulating material may be coated with a compound having a reactive functional group, respectively. The outer surface of the conductive portion and the surface of the insulating material may be chemically bonded directly, or may be chemically bonded indirectly through a compound having a reactive functional group. After a carboxyl group is introduced on the outer surface of the conductive portion, the carboxyl group may be chemically bonded to a functional group on the surface of the insulating substance through a polymer electrolyte such as polyethyleneimine.

(導電材料) 本發明之導電材料包含上述導電性粒子與黏合劑。上述導電性粒較佳為分散至黏合劑中使用,較佳為分散至黏合劑中作為導電材料使用。上述導電材料較佳為各向異性導電材料。上述導電材料較佳為用於電極間之電性連接。上述導電材料較佳為電路連接用導電材料。(Conductive material) The conductive material of the present invention includes the above-mentioned conductive particles and a binder. The conductive particles are preferably dispersed and used in a binder, and are preferably dispersed in a binder and used as a conductive material. The conductive material is preferably an anisotropic conductive material. The conductive material is preferably used for electrical connection between electrodes. The conductive material is preferably a conductive material for circuit connection.

上述黏合劑並無特別限定。作為上述黏合劑,可使用公知之絕緣性樹脂。上述黏合劑較佳為包含熱塑性成分(熱塑性化合物)或硬化性成分,更佳為包含硬化性成分。作為上述硬化性成分,可列舉光硬化性成分及熱硬化性成分。上述光硬化性成分較佳為包含光硬化性化合物及光聚合起始劑。上述熱硬化性成分較佳為包含熱硬化性化合物及熱硬化劑。The above-mentioned adhesive is not particularly limited. As the adhesive, a known insulating resin can be used. The adhesive preferably contains a thermoplastic component (thermoplastic compound) or a curable component, and more preferably contains a curable component. Examples of the curable component include a photo-curable component and a thermo-curable component. The photocurable component preferably contains a photocurable compound and a photopolymerization initiator. It is preferable that the said thermosetting component contains a thermosetting compound and a thermosetting agent.

作為上述黏合劑,可列舉:乙烯基樹脂、熱塑性樹脂、硬化性樹脂、熱塑性嵌段共聚物及彈性體等。上述黏合劑可僅使用1種,亦可將2種以上併用。Examples of the adhesive include vinyl resins, thermoplastic resins, curable resins, thermoplastic block copolymers, and elastomers. These adhesives may be used alone or in combination of two or more.

作為上述乙烯基樹脂,例如可列舉:乙酸乙烯酯樹脂、丙烯酸系樹脂及苯乙烯樹脂等。作為上述熱塑性樹脂,例如可列舉:聚烯烴樹脂、乙烯-乙酸乙烯酯共聚物及聚醯胺樹脂等。作為上述硬化性樹脂,例如可列舉:環氧樹脂、胺基甲酸酯樹脂、聚醯亞胺樹脂及不飽和聚酯樹脂等。再者,上述硬化性樹脂可為常溫硬化型樹脂、熱硬化型樹脂、光硬化型樹脂或濕氣硬化型樹脂。上述硬化性樹脂亦可與硬化劑併用。作為上述熱塑性嵌段共聚物,例如可列舉:苯乙烯-丁二烯-苯乙烯嵌段共聚物、苯乙烯-異戊二烯-苯乙烯嵌段共聚物、苯乙烯-丁二烯-苯乙烯嵌段共聚物之氫化物、及苯乙烯-異戊二烯-苯乙烯嵌段共聚物之氫化物等。作為上述彈性體,例如可列舉苯乙烯-丁二烯共聚橡膠、及丙烯腈-苯乙烯嵌段共聚橡膠等。Examples of the vinyl resin include vinyl acetate resin, acrylic resin, and styrene resin. Examples of the thermoplastic resin include polyolefin resins, ethylene-vinyl acetate copolymers, and polyamide resins. Examples of the curable resin include epoxy resin, urethane resin, polyimide resin, and unsaturated polyester resin. The curable resin may be a room temperature curable resin, a thermosetting resin, a light curable resin, or a moisture curable resin. The said curable resin can also be used together with a hardening | curing agent. Examples of the thermoplastic block copolymer include a styrene-butadiene-styrene block copolymer, a styrene-isoprene-styrene block copolymer, and a styrene-butadiene-styrene. Block copolymer hydride and styrene-isoprene-styrene block copolymer. Examples of the elastomer include a styrene-butadiene copolymer rubber and an acrylonitrile-styrene block copolymer rubber.

上述導電材料除上述導電性粒子及上述黏合劑以外,例如亦可包含:填充劑、增量劑、軟化劑、塑化劑、聚合觸媒、硬化觸媒、著色劑、抗氧化劑、熱穩定劑、光穩定劑、紫外線吸收劑、潤滑劑、抗靜電劑及阻燃劑等各種添加劑。The conductive material may include, in addition to the conductive particles and the binder, fillers, extenders, softeners, plasticizers, polymerization catalysts, hardening catalysts, colorants, antioxidants, and thermal stabilizers. , Light stabilizer, ultraviolet absorber, lubricant, antistatic agent and flame retardant.

作為使上述導電性粒子分散至上述黏合劑中之方法,可使用先前公知之分散方法,並無特別限定。作為使上述導電性粒子分散至上述黏合劑中之方法,可列舉:於向上述黏合劑中添加上述導電性粒子後,利用行星式混合機等進行混練而使之分散的方法;使用均質機等使上述導電性粒子均勻地分散至水或有機溶劑中之後,添加至上述黏合劑中,並利用行星式混合機等進行混練而使之分散的方法。進而,作為使上述導電性粒子分散至上述黏合劑中之方法,可列舉於利用水或有機溶劑等稀釋上述黏合劑後,添加上述導電性粒子,並利用行星式混合機等進行混練而使之分散的方法等。As a method for dispersing the conductive particles in the binder, a conventionally known dispersion method can be used, and it is not particularly limited. Examples of a method for dispersing the conductive particles in the adhesive include a method of adding the conductive particles to the adhesive, and then kneading the particles with a planetary mixer to disperse them; using a homogenizer, etc. A method of uniformly dispersing the conductive particles in water or an organic solvent, adding the conductive particles to the binder, and kneading the particles with a planetary mixer or the like to disperse them. Further, as a method for dispersing the conductive particles in the adhesive, the conductive particles are diluted with water or an organic solvent, etc., the conductive particles are added, and the mixture is kneaded with a planetary mixer or the like to make them. Dispersion methods, etc.

上述導電材料可作為導電膏及導電膜等使用。於上述導電材料為導電膜之情形時,亦可於包含導電性粒子之導電膜積層不含導電性粒子之膜。上述導電膏較佳為各向異性導電膏。上述導電膜較佳為各向異性導電膜。The aforementioned conductive material can be used as a conductive paste, a conductive film, and the like. When the above-mentioned conductive material is a conductive film, a film containing no conductive particles may be laminated on a conductive film containing conductive particles. The conductive paste is preferably an anisotropic conductive paste. The conductive film is preferably an anisotropic conductive film.

於上述導電材料100重量%中,上述黏合劑之含量較佳為10重量%以上,更佳為30重量%以上,進而較佳為50重量%以上,尤佳為70重量%以上,且較佳為99.99重量%以下,更佳為99.9重量%以下。若上述黏合劑之含量為上述下限以上及上述上限以下,則使導電性粒子有效率地配置於電極間,利用導電材料而連接之連接對象構件之連接可靠性進一步提高。In 100% by weight of the conductive material, the content of the adhesive is preferably 10% by weight or more, more preferably 30% by weight or more, still more preferably 50% by weight or more, particularly preferably 70% by weight or more, and more preferably It is 99.99% by weight or less, and more preferably 99.9% by weight or less. When the content of the binder is at least the above lower limit and at most the above upper limit, the conductive particles are efficiently disposed between the electrodes, and the connection reliability of the connection target members connected by the conductive material is further improved.

於上述導電材料100重量%中,上述導電性粒子之含量較佳為0.01重量%以上,更佳為0.1重量%以上,且較佳為80重量%以下,更佳為60重量%以下,進而較佳為40重量%以下,尤佳為20重量%以下,最佳為10重量%以下。若上述導電性粒子之含量為上述下限以上及上述上限以下,則電極間之導通可靠性進一步提高。The content of the conductive particles in 100% by weight of the conductive material is preferably 0.01% by weight or more, more preferably 0.1% by weight or more, and preferably 80% by weight or less, more preferably 60% by weight or less, and more preferably It is preferably 40% by weight or less, particularly preferably 20% by weight or less, and most preferably 10% by weight or less. When the content of the conductive particles is equal to or more than the lower limit and equal to or less than the upper limit, the conduction reliability between the electrodes is further improved.

(接著劑) 本發明之接著劑包含上述樹脂粒子及黏合劑。上述樹脂粒子較佳為分散至黏合劑中使用,較佳為分散至黏合劑中而作為接著劑使用。上述樹脂粒子較佳為於黏合劑中用作間隔物。上述接著劑亦可不包含導電性粒子。(Adhesive) The adhesive of the present invention includes the above-mentioned resin particles and a binder. The resin particles are preferably dispersed in a binder and used, and are preferably dispersed in a binder and used as an adhesive. The resin particles are preferably used as a spacer in a binder. The adhesive may not include conductive particles.

上述接著劑係用於形成將2個連接對象構件加以接著之接著層。進而,上述接著劑係用於高精度地控制上述接著層之間隙、或緩和上述接著層之應力等。The above-mentioned adhesive is used to form an adhesive layer for adhering two connection target members. Further, the adhesive is used to control the gap of the adhesive layer with high accuracy, or to relax the stress of the adhesive layer.

上述黏合劑並無特別限定。作為上述黏合劑之具體例,可列舉上述導電材料所使用之黏合劑等。上述接著劑較佳為包含環氧樹脂作為上述黏合劑。The above-mentioned adhesive is not particularly limited. As a specific example of the said adhesive, the adhesive etc. which were used for the said conductive material are mentioned. The adhesive preferably contains an epoxy resin as the adhesive.

於上述接著劑100重量%中,上述黏合劑之含量較佳為10重量%以上,更佳為30重量%以上,進而較佳為50重量%以上,尤佳為70重量%以上,且較佳為99.99重量%以下,更佳為99.9重量%以下。若上述黏合劑之含量為上述下限以上及上述上限以下,則能夠進一步有效地提高上述接著層之接著力,上述樹脂粒子能夠進一步有效地發揮作為間隔物之功能。In the 100% by weight of the adhesive, the content of the adhesive is preferably 10% by weight or more, more preferably 30% by weight or more, still more preferably 50% by weight or more, particularly preferably 70% by weight or more, and more preferably It is 99.99% by weight or less, and more preferably 99.9% by weight or less. When the content of the adhesive is above the lower limit and below the upper limit, the adhesive force of the adhesive layer can be further effectively improved, and the resin particles can further effectively function as a spacer.

於上述接著劑100重量%中,上述樹脂粒子之含量較佳為0.01重量%以上,更佳為0.1重量%以上,且較佳為80重量%以下,更佳為60重量%以下,進而較佳為40重量%以下,尤佳為20重量%以下,最佳為10重量%以下。若上述樹脂粒子之含量為上述下限以上及上述上限以下,則上述樹脂粒子能夠進一步有效地發揮作為間隔物之功能。In 100% by weight of the adhesive, the content of the resin particles is preferably 0.01% by weight or more, more preferably 0.1% by weight or more, and preferably 80% by weight or less, more preferably 60% by weight or less, and further preferably It is 40% by weight or less, particularly preferably 20% by weight or less, and most preferably 10% by weight or less. When the content of the resin particles is equal to or more than the lower limit and equal to or less than the upper limit, the resin particles can further effectively function as a spacer.

(連接構造體) 藉由使用上述導電性粒子、或使用包含上述導電性粒子與黏合劑之導電材料將連接對象構件加以連接,能夠獲得連接構造體。(Connection Structure) A connection structure can be obtained by connecting the members to be connected using the above-mentioned conductive particles or a conductive material containing the above-mentioned conductive particles and a binder.

本發明之連接構造體具備:第1連接對象構件,其於表面具有第1電極;第2連接對象構件,其於表面具有第2電極;及連接部,其將上述第1連接對象構件與上述第2連接對象構件加以連接。上述連接部之材料包含上述樹脂粒子。上述連接部之材料較佳為上述導電性粒子、或上述導電材料。較佳為上述連接部係由上述導電性粒子所形成、或利用上述導電材料所形成之連接構造體。A connection structure of the present invention includes: a first connection target member having a first electrode on a surface; a second connection target member having a second electrode on a surface; and a connection portion that connects the first connection target member with the above The second connection target member is connected. The material of the connection portion includes the resin particles. The material of the connection portion is preferably the conductive particles or the conductive material. Preferably, the connection portion is a connection structure formed of the conductive particles or a conductive structure.

於單獨使用上述導電性粒子之情形時,連接部本身為導電性粒子。即,第1、第2連接對象構件係利用上述導電性粒子加以連接。用於獲得上述連接構造體之上述導電材料較佳為各向異性導電材料。上述第1電極與上述第2電極較佳為利用上述連接部加以電性連接。When the above-mentioned conductive particles are used alone, the connection portion itself is a conductive particle. That is, the first and second connection target members are connected by the above-mentioned conductive particles. The conductive material used to obtain the connection structure is preferably an anisotropic conductive material. The first electrode and the second electrode are preferably electrically connected by the connection portion.

圖4係表示使用圖1所示之導電性粒子1之連接構造體之一例的剖視圖。FIG. 4 is a cross-sectional view showing an example of a connection structure using the conductive particles 1 shown in FIG. 1.

圖4所示之連接構造體41具備:第1連接對象構件42、第2連接對象構件43、及將第1連接對象構件42與第2連接對象構件43加以連接之連接部44。連接部44係由包含導電性粒子1與黏合劑之導電材料所形成。於圖4中,為了便於圖示,簡略地表示導電性粒子1。亦可使用導電性粒子21、31等其他導電性粒子代替導電性粒子1。The connection structure 41 shown in FIG. 4 includes a first connection target member 42, a second connection target member 43, and a connection portion 44 that connects the first connection target member 42 and the second connection target member 43. The connection portion 44 is formed of a conductive material including the conductive particles 1 and a binder. In FIG. 4, for convenience of illustration, the conductive particles 1 are briefly shown. Instead of the conductive particles 1, other conductive particles such as the conductive particles 21 and 31 may be used.

第1連接對象構件42於表面(上表面)具有複數個第1電極42a。第2連接對象構件43於表面(下表面)具有複數個第2電極43a。第1電極42a與第2電極43a係藉由1個或複數個導電性粒子1加以電性連接。因此,第1、第2連接對象構件42、43係利用導電性粒子1加以電性連接。The first connection target member 42 includes a plurality of first electrodes 42 a on a surface (upper surface). The second connection target member 43 has a plurality of second electrodes 43a on the surface (lower surface). The first electrode 42a and the second electrode 43a are electrically connected by one or a plurality of conductive particles 1. Therefore, the first and second connection target members 42 and 43 are electrically connected by the conductive particles 1.

圖5係表示使用本發明之樹脂粒子之連接構造體之一例的剖視圖。Fig. 5 is a cross-sectional view showing an example of a connection structure using the resin particles of the present invention.

圖5所示之連接構造體51具備:第1連接對象構件52、第2連接對象構件53、及將第1連接對象構件52與第2連接對象構件53加以接著之接著層54。The connection structure 51 shown in FIG. 5 includes a first connection target member 52, a second connection target member 53, and an adhesive layer 54 that connects the first connection target member 52 and the second connection target member 53.

接著層54包含上述樹脂粒子11。樹脂粒子11未與第1、第2連接對象構件52、53兩者接觸。樹脂粒子11係用作應力緩和用間隔物。The adhesive layer 54 includes the resin particles 11 described above. The resin particles 11 are not in contact with both the first and second connection target members 52 and 53. The resin particles 11 are used as a stress relaxation spacer.

接著層54包含間隙控制粒子61與熱硬化性成分62。於接著層54中,間隙控制粒子61係與第1、第2連接對象構件52、53兩者接觸。間隙控制粒子61可為導電性粒子,亦可為不具有導電性之粒子。上述間隙控制粒子可為上述樹脂粒子。熱硬化性成分62包含熱硬化性化合物與熱硬化劑。熱硬化性成分62係熱硬化性化合物之硬化物。熱硬化性成分62係藉由使熱硬化性化合物硬化而形成。The adhesive layer 54 includes gap control particles 61 and a thermosetting component 62. In the adhesion layer 54, the gap control particles 61 are in contact with both the first and second connection target members 52 and 53. The gap control particle 61 may be a conductive particle or a particle having no conductivity. The gap control particle may be the resin particle. The thermosetting component 62 includes a thermosetting compound and a thermosetting agent. The thermosetting component 62 is a cured product of a thermosetting compound. The thermosetting component 62 is formed by curing a thermosetting compound.

上述第1連接對象構件亦可於表面具有第1電極。上述第2連接對象構件亦可於表面具有第2電極。The first connection target member may have a first electrode on the surface. The second connection target member may have a second electrode on the surface.

上述連接構造體之製造方法並無特別限定。作為連接構造體之製造方法之一例,可列舉於第1連接對象構件與第2連接對象構件之間配置上述導電材料而獲得積層體後,對該積層體進行加熱及加壓之方法等。上述加壓時之壓力為9.8×104 Pa~4.9×106 Pa左右。上述加熱時之溫度為120℃~220℃左右。用以將可撓性印刷基板之電極、配置於樹脂膜上之電極及觸控面板之電極加以連接之上述加壓時之壓力為9.8×104 Pa~1.0×106 Pa左右。The manufacturing method of the said connection structure is not specifically limited. As an example of a method of manufacturing the connection structure, a method of heating and pressing the laminated body after obtaining the laminated body by disposing the conductive material between the first connecting target member and the second connecting target member is mentioned. The pressure during the above-mentioned pressurization is about 9.8 × 10 4 Pa to 4.9 × 10 6 Pa. The temperature during the above heating is about 120 ° C to 220 ° C. The pressure during the above-mentioned pressing for connecting the electrodes of the flexible printed circuit board, the electrodes arranged on the resin film, and the electrodes of the touch panel is about 9.8 × 10 4 Pa to 1.0 × 10 6 Pa.

作為上述連接對象構件,具體而言,可列舉半導體晶片、電容器及二極體等電子零件、以及印刷基板、可撓性印刷基板、玻璃環氧化物基板及玻璃基板等電路基板等電子零件等。上述連接對象構件較佳為電子零件。上述第1連接對象構件及上述第2連接對象構件中之至少一者較佳為半導體晶圓或半導體晶片。上述連接構造體較佳為半導體裝置。Specific examples of the connection target member include electronic components such as semiconductor wafers, capacitors, and diodes, and electronic components such as printed circuit boards, flexible printed substrates, circuit substrates such as glass epoxy substrates, and glass substrates. The connection target member is preferably an electronic component. At least one of the first connection target member and the second connection target member is preferably a semiconductor wafer or a semiconductor wafer. The connection structure is preferably a semiconductor device.

上述導電材料較佳為用以連接電子零件之導電材料。上述導電膏為膏狀之導電材料,較佳為以膏狀之狀態塗敷至連接對象構件上。The conductive material is preferably a conductive material used to connect electronic parts. The conductive paste is a paste-like conductive material, and is preferably applied to the connection target member in a paste state.

上述導電性粒子、上述導電材料及上述接著劑亦可良好地用於觸控面板。因此,上述連接對象構件亦較佳為可撓性基板、或於樹脂膜之表面上配置有電極之連接對象構件。上述連接對象構件較佳為可撓性基板,較佳為於樹脂膜之表面上配置有電極之連接對象構件。於上述可撓性基板為可撓性印刷基板等之情形時,可撓性基板一般於表面具有電極。The conductive particles, the conductive material, and the adhesive can also be used favorably in a touch panel. Therefore, the above-mentioned connection target member is also preferably a flexible substrate or a connection target member in which electrodes are arranged on the surface of the resin film. The connection target member is preferably a flexible substrate, and is preferably a connection target member in which electrodes are arranged on the surface of the resin film. When the above-mentioned flexible substrate is a flexible printed substrate or the like, the flexible substrate generally has electrodes on the surface.

作為設置於上述連接對象構件之電極,可列舉:金電極、鎳電極、錫電極、鋁電極、銀電極、SUS電極、銅電極、鉬電極及鎢電極等金屬電極。於上述連接對象構件為可撓性印刷基板之情形時,上述電極較佳為金電極、鎳電極、錫電極或銅電極。於上述連接對象構件為玻璃基板之情形時,上述電極較佳為鋁電極、銅電極、鉬電極或鎢電極。再者,於上述電極為鋁電極之情形時,可為僅由鋁形成之電極,亦可為於金屬氧化物層之表面積層有鋁層之電極。作為上述金屬氧化物層之材料,可列舉摻雜有3價金屬元素之氧化銦及摻雜有3價金屬元素之氧化鋅等。作為上述3價金屬元素,可列舉Sn、Al及Ga等。Examples of the electrode provided on the connection target member include metal electrodes such as gold electrodes, nickel electrodes, tin electrodes, aluminum electrodes, silver electrodes, SUS electrodes, copper electrodes, molybdenum electrodes, and tungsten electrodes. When the connection target member is a flexible printed circuit board, the electrode is preferably a gold electrode, a nickel electrode, a tin electrode, or a copper electrode. When the connection target member is a glass substrate, the electrode is preferably an aluminum electrode, a copper electrode, a molybdenum electrode, or a tungsten electrode. When the above-mentioned electrode is an aluminum electrode, it may be an electrode formed of only aluminum or an electrode having an aluminum layer on the surface area of the metal oxide layer. Examples of the material of the metal oxide layer include indium oxide doped with a trivalent metal element and zinc oxide doped with a trivalent metal element. Examples of the trivalent metal element include Sn, Al, and Ga.

(液晶顯示元件) 上述樹脂粒子可良好地用作液晶顯示元件用間隔物。(Liquid crystal display element) The said resin particle can be used suitably as a spacer for liquid crystal display elements.

本發明之液晶顯示元件具備:第1液晶顯示元件用構件、第2液晶顯示元件用構件、及配置於上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件之間之間隔物。上述間隔物為上述樹脂粒子。The liquid crystal display element of the present invention includes a member for a first liquid crystal display element, a member for a second liquid crystal display element, and a spacer disposed between the member for the first liquid crystal display element and the member for the second liquid crystal display element. The spacer is the resin particle.

上述液晶顯示元件亦可具備密封部,該密封部係於上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件對向之狀態下,將上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件之外周加以密封。The liquid crystal display element may further include a sealing portion. The sealing portion is in a state where the first liquid crystal display element and the second liquid crystal display element face each other, and the first liquid crystal display element and the first liquid crystal display element are opposed to each other. 2 The outer periphery of the member for a liquid crystal display element is sealed.

上述樹脂粒子亦可用於液晶顯示元件用周邊密封劑。液晶顯示元件具備:第1液晶顯示元件用構件、第2液晶顯示元件用構件、及以上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件對向之狀態密封上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件之外周之密封部。液晶顯示元件於上述密封部之內側具備配置於上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件之間之液晶。於該液晶顯示元件中,應用液晶滴加法,且上述密封部係藉由使液晶滴加法用密封劑熱硬化而形成。The resin particles may be used as a peripheral sealant for a liquid crystal display element. The liquid crystal display element includes a member for a first liquid crystal display element, a member for a second liquid crystal display element, and sealing the first liquid crystal display in a state where the member for the first liquid crystal display element faces the member for the second liquid crystal display element. A sealing portion on the outer periphery of the element member and the second liquid crystal display element member. The liquid crystal display element includes a liquid crystal disposed between the first liquid crystal display element member and the second liquid crystal display element member inside the sealing portion. In this liquid crystal display element, a liquid crystal dropping method is applied, and the sealing portion is formed by thermally curing a sealing agent for a liquid crystal dropping method.

圖6係表示將本發明之樹脂粒子用作液晶顯示元件用間隔物之液晶顯示元件之一例的剖視圖。6 is a cross-sectional view showing an example of a liquid crystal display element using the resin particles of the present invention as a spacer for a liquid crystal display element.

圖6所示之液晶顯示元件81具有一對透明玻璃基板82。透明玻璃基板82於對向之面具有絕緣膜(未圖示)。作為絕緣膜之材料,例如可列舉SiO2 等。於透明玻璃基板82中之絕緣膜上形成有透明電極83。作為透明電極83之材料,可列舉ITO等。透明電極83例如可藉由光微影法進行圖案化而形成。於透明玻璃基板82之表面上之透明電極83上形成有配向膜84。作為配向膜84之材料,可列舉聚醯亞胺等。The liquid crystal display element 81 shown in FIG. 6 includes a pair of transparent glass substrates 82. The transparent glass substrate 82 has an insulating film (not shown) on the facing surface. Examples of the material of the insulating film include SiO 2 and the like. A transparent electrode 83 is formed on an insulating film in the transparent glass substrate 82. Examples of the material of the transparent electrode 83 include ITO. The transparent electrode 83 can be formed by patterning by a photolithography method, for example. An alignment film 84 is formed on the transparent electrode 83 on the surface of the transparent glass substrate 82. Examples of the material of the alignment film 84 include polyimide.

於一對透明玻璃基板82間封入有液晶85。於一對透明玻璃基板82間配置有複數個樹脂粒子11。樹脂粒子11係用作液晶顯示元件用間隔物。一對透明玻璃基板82之間隔被複數個樹脂粒子11所限制。於一對透明玻璃基板82之緣部間配置有密封劑86。利用密封劑86而防止液晶85向外部流出。於密封劑86中包含與樹脂粒子11相比僅粒徑不同之樹脂粒子11A。A liquid crystal 85 is sealed between a pair of transparent glass substrates 82. A plurality of resin particles 11 are arranged between the pair of transparent glass substrates 82. The resin particles 11 are used as a spacer for a liquid crystal display element. The interval between the pair of transparent glass substrates 82 is restricted by the plurality of resin particles 11. A sealant 86 is arranged between the edges of the pair of transparent glass substrates 82. The sealant 86 prevents the liquid crystal 85 from flowing out. The sealant 86 includes resin particles 11A that differ only in particle diameter from the resin particles 11.

於上述液晶顯示元件中,每1 mm2 之液晶顯示元件用間隔物之配置密度較佳為10個/mm2 以上,較佳為1000個/mm2 以下。若上述配置密度為10個/mm2 以上,則單元間隙進一步變得均勻。若上述配置密度為1000個/mm2 以下,則液晶顯示元件之對比度進一步變得良好。In the above-mentioned liquid crystal display element, the arrangement density of the spacer for a liquid crystal display element per 1 mm 2 is preferably 10 pieces / mm 2 or more, and preferably 1,000 pieces / mm 2 or less. When the arrangement density is 10 pieces / mm 2 or more, the cell gap becomes more uniform. When the arrangement density is 1,000 pieces / mm 2 or less, the contrast of the liquid crystal display element is further improved.

以下,列舉實施例及比較例對本發明進行具體說明。本發明並非僅限定於以下之實施例。Hereinafter, the present invention will be specifically described with examples and comparative examples. The present invention is not limited to the following examples.

(實施例1) (1)樹脂粒子之製作 準備平均粒徑6.0 μm之聚苯乙烯粒子作為種粒子。混合上述聚苯乙烯粒子5.0重量份、離子交換水900重量份、及聚乙烯醇之5重量%水溶液170重量份,而製備混合液。利用超音波使上述混合液分散後,放入至可分離式燒瓶中,並攪拌至均勻。(Example 1) (1) Production of resin particles Polystyrene particles having an average particle diameter of 6.0 m were prepared as seed particles. 5.0 parts by weight of the polystyrene particles, 900 parts by weight of ion-exchanged water, and 170 parts by weight of a 5% by weight aqueous solution of polyvinyl alcohol were mixed to prepare a mixed solution. After the above-mentioned mixed liquid is dispersed by ultrasonic waves, it is put into a separable flask and stirred until uniform.

又,準備甲基丙烯酸環己酯作為具有1個聚合性官能基且具有環狀有機基之第1聚合性化合物1,準備丙烯酸異酯作為具有1個聚合性官能基且具有環狀有機基之第1聚合性化合物2。又,準備二乙烯苯作為具有2個以上聚合性官能基且具有環狀有機基之第2聚合性化合物。In addition, cyclohexyl methacrylate was prepared as the first polymerizable compound 1 having one polymerizable functional group and a cyclic organic group, and isopropyl acrylate was prepared as one having a polymerizable functional group and cyclic organic group. First polymerizable compound 2. Divinylbenzene was prepared as a second polymerizable compound having two or more polymerizable functional groups and a cyclic organic group.

其次,混合聚1,4-丁二醇二丙烯酸酯9重量份、二乙烯苯1重量份、甲基丙烯酸環己酯15重量份、及丙烯酸異酯75重量份,而獲得混合物。對獲得之混合物添加過氧化苯甲醯(日油公司製造之「NYPER BW」)6.0重量份,進而添加離子交換水1000重量份,而製備乳化液。Next, 9 parts by weight of poly 1,4-butanediol diacrylate, 1 part by weight of divinylbenzene, 15 parts by weight of cyclohexyl methacrylate, and 75 parts by weight of isoacrylate were mixed to obtain a mixture. To the obtained mixture, 6.0 parts by weight of benzamidine peroxide ("NYPER BW" manufactured by Nippon Oil Co., Ltd.) was added, and 1,000 parts by weight of ion-exchanged water was further added to prepare an emulsion.

於可分離式燒瓶中之上述混合液中進而添加上述乳化液,攪拌16小時,使種粒子吸收單體,獲得包含因吸收單體而膨潤之種粒子的懸浮液。The emulsion was further added to the above-mentioned mixed solution in a separable flask, and stirred for 16 hours to allow the seed particles to absorb the monomers, thereby obtaining a suspension containing the seed particles that swelled due to the absorbed monomers.

其後,添加聚乙烯醇之5重量%水溶液510重量份,開始加熱並於85℃下反應10小時,而獲得樹脂粒子。Thereafter, 510 parts by weight of a 5% by weight aqueous solution of polyvinyl alcohol was added, heating was started, and a reaction was performed at 85 ° C. for 10 hours to obtain resin particles.

(2)導電性粒子之製作 將所獲得之樹脂粒子洗淨,進行分級操作後加以乾燥。其後,藉由無電解鍍覆法於所獲得之樹脂粒子之表面形成鎳層,而製作導電性粒子。再者,鎳層之厚度為0.1 μm。(2) Production of conductive particles The obtained resin particles were washed, classified, and then dried. Thereafter, a nickel layer was formed on the surface of the obtained resin particles by an electroless plating method to produce conductive particles. The thickness of the nickel layer is 0.1 μm.

(3)導電材料(各向異性導電膏)之製作 為了製作導電材料(各向異性導電膏),準備以下材料。(3) Production of conductive material (anisotropic conductive paste) In order to produce a conductive material (anisotropic conductive paste), the following materials were prepared.

(導電材料(各向異性導電膏)之材料) 熱硬化性化合物A:環氧化合物(Nagase ChemteX公司製造之「EP-3300P」) 熱硬化性化合物B:環氧化合物(DIC公司製造之「EPICLON HP-4032D」) 熱硬化性化合物C:環氧化合物(四日市合成公司製造之「EPOGOSEY PT」、聚1,4-丁二醇二縮水甘油醚) 熱硬化劑:熱陽離子產生劑(三新化學公司製造 San-Aid「SI-60」) 填料:二氧化矽(平均粒徑0.25 μm)(Material of conductive material (anisotropic conductive paste)) Thermosetting compound A: Epoxy compound ("EP-3300P" manufactured by Nagase ChemteX Corporation) Thermosetting compound B: Epoxy compound ("EPICLON manufactured by DIC Corporation" HP-4032D ") Thermosetting compound C: Epoxy compound (" EPOGOSEY PT ", poly 1,4-butanediol diglycidyl ether manufactured by Yokkaichi Kasei Co., Ltd.) Thermosetting agent: Thermocation generator (Sanshin Chemical San-Aid "SI-60" manufactured by the company) Filler: Silicon dioxide (average particle size 0.25 μm)

藉由如下方式製作導電材料(各向異性導電膏)。A conductive material (anisotropic conductive paste) was produced as follows.

(導電材料(各向異性導電膏)之製作方法) 調配10重量份熱硬化性化合物A、10重量份熱硬化性化合物B、15重量份熱硬化性化合物C、5重量份熱硬化劑、及20重量份填料,獲得調配物。進而以調配物100重量%中之含量成為10重量%之方式添加所獲得之導電性粒子後,使用行星式攪拌機以2000 rpm攪拌5分鐘,藉此獲得導電材料(各向異性導電膏)。(Production method of conductive material (anisotropic conductive paste)) 10 parts by weight of thermosetting compound A, 10 parts by weight of thermosetting compound B, 15 parts by weight of thermosetting compound C, 5 parts by weight of thermosetting agent, and 20 parts by weight of filler to obtain a formulation. The obtained conductive particles were further added so that the content of 100% by weight of the formulation became 10% by weight, and then stirred at 2000 rpm for 5 minutes using a planetary mixer to obtain a conductive material (anisotropic conductive paste).

(4)連接構造體之製作 準備於上表面具有L/S為20 μm/20 μm之鋁電極圖案之玻璃基板作為第1連接對象構件。又,準備於下表面具有L/S為20 μm/20 μm之金電極圖案(金電極厚度20 μm)之半導體晶片作為第2連接對象構件。(4) Preparation of connection structure A glass substrate having an aluminum electrode pattern with an L / S of 20 μm / 20 μm on the upper surface was prepared as a first connection target member. Further, a semiconductor wafer having a gold electrode pattern (gold electrode thickness of 20 μm) having an L / S of 20 μm / 20 μm on the lower surface was prepared as a second connection target member.

於上述玻璃基板之上表面以厚度成為30 μm之方式塗敷剛製作後之導電材料(各向異性導電膏),而形成導電材料(各向異性導電膏)層。其次,於導電材料(各向異性導電膏)層之上表面以電極彼此對向之方式積層上述半導體晶片。其後,一面以導電材料(各向異性導電膏)層之溫度成為170℃之方式調整頭之溫度,一面於半導體晶片之上表面載置加壓加熱頭,使導電材料(各向異性導電膏)層以170℃、1.0 MPa、及15秒之條件硬化,而獲得連接構造體。A conductive material (anisotropic conductive paste) was just coated on the upper surface of the glass substrate to a thickness of 30 μm to form a conductive material (anisotropic conductive paste) layer. Next, the semiconductor wafer is laminated on the upper surface of the conductive material (anisotropic conductive paste) layer so that the electrodes face each other. Thereafter, the temperature of the head was adjusted such that the temperature of the conductive material (anisotropic conductive paste) layer became 170 ° C, and a pressure heating head was placed on the upper surface of the semiconductor wafer to make the conductive material (anisotropic conductive paste) ) Layer was hardened under conditions of 170 ° C., 1.0 MPa, and 15 seconds to obtain a connection structure.

(實施例2) 於製作樹脂粒子時,將聚1,4-丁二醇二丙烯酸酯9重量份變更為甲基丙烯酸甲酯91重量份,將甲基丙烯酸環己酯之調配量自15重量份變更為5重量份,將丙烯酸異酯之調配量自75重量份變更為3重量份。除上述變更以外,以與實施例1相同之方式獲得導電性粒子、導電材料及連接構造體。(Example 2) In the production of resin particles, 9 parts by weight of poly 1,4-butanediol diacrylate was changed to 91 parts by weight of methyl methacrylate, and the compounding amount of cyclohexyl methacrylate was changed from 15 parts by weight. Part was changed to 5 parts by weight, and the compounding amount of the isoacrylate was changed from 75 parts by weight to 3 parts by weight. Except for the above-mentioned changes, conductive particles, a conductive material, and a connection structure were obtained in the same manner as in Example 1.

(實施例3) 於製作樹脂粒子時,將聚1,4-丁二醇二丙烯酸酯9重量份變更為酸式磷酸2-甲基丙烯醯氧基乙酯9重量份,除此以外係以與實施例1相同之方式獲得導電性粒子、導電材料及連接構造體。(Example 3) When preparing resin particles, 9 parts by weight of poly 1,4-butanediol diacrylate was changed to 9 parts by weight of 2-methacrylic acid oxyethyl phosphate, and the rest were changed to In the same manner as in Example 1, conductive particles, a conductive material, and a connection structure were obtained.

(實施例4) 於製作樹脂粒子時,將甲基丙烯酸環己酯5重量份變更為苯氧基乙二醇甲基丙烯酸酯5重量份,除此以外,以與實施例2相同之方式獲得導電性粒子、導電材料及連接構造體。(Example 4) It was obtained in the same manner as in Example 2 except that 5 parts by weight of cyclohexyl methacrylate was changed to 5 parts by weight of phenoxyethylene glycol methacrylate when producing resin particles. Conductive particles, conductive materials, and connection structures.

(實施例5) 於製作樹脂粒子時,將甲基丙烯酸環己酯5重量份變更為丙烯酸二環戊烯基酯5重量份,除此以外,以與實施例2相同之方式獲得導電性粒子、導電材料及連接構造體。(Example 5) In the production of resin particles, conductive particles were obtained in the same manner as in Example 2 except that 5 parts by weight of cyclohexyl methacrylate was changed to 5 parts by weight of dicyclopentenyl acrylate. , Conductive materials and connection structures.

(實施例6) 於製作樹脂粒子時,將二乙烯苯1重量份變更為三環癸烷二甲醇二丙烯酸酯1重量份,除此以外,以與實施例1相同之方式獲得導電性粒子、導電材料及連接構造體。(Example 6) Conductive particles were obtained in the same manner as in Example 1 except that 1 part by weight of divinylbenzene was changed to 1 part by weight of tricyclodecane dimethanol diacrylate when preparing resin particles. Conductive materials and connection structures.

(比較例1) 於製作樹脂粒子時,將聚1,4-丁二醇二丙烯酸酯之調配量自9重量份變更為10重量份,且變更為不調配二乙烯苯,除此以外,以與實施例1相同之方式獲得導電性粒子、導電材料及連接構造體。(Comparative Example 1) When preparing resin particles, the amount of poly 1,4-butanediol diacrylate was changed from 9 parts by weight to 10 parts by weight, and divinylbenzene was not prepared. In the same manner as in Example 1, conductive particles, a conductive material, and a connection structure were obtained.

(比較例2) 於製作樹脂粒子時,將聚1,4-丁二醇二丙烯酸酯9重量份變更為甲基丙烯酸甲酯94重量份,將甲基丙烯酸環己酯之調配量自15重量份變更為5重量份,且變更為不調配丙烯酸異酯。除上述變更以外,以與實施例1相同之方式獲得導電性粒子、導電材料及連接構造體。(Comparative Example 2) In the production of resin particles, 9 parts by weight of poly 1,4-butanediol diacrylate was changed to 94 parts by weight of methyl methacrylate, and the compounding amount of cyclohexyl methacrylate was changed from 15 parts by weight. Part was changed to 5 parts by weight, and the isopropyl acrylate was not blended. Except for the above-mentioned changes, conductive particles, a conductive material, and a connection structure were obtained in the same manner as in Example 1.

(比較例3) 於製作樹脂粒子時,將聚1,4-丁二醇二丙烯酸酯之調配量自9重量份變更為50重量份,且將丙烯酸異酯之調配量自75重量份變更為34重量份,除此以外,以與實施例1相同之方式獲得導電性粒子、導電材料及連接構造體。(Comparative Example 3) When preparing the resin particles, the amount of poly 1,4-butanediol diacrylate was changed from 9 parts by weight to 50 parts by weight, and the amount of isopropyl acrylate was changed from 75 parts by weight to Except for 34 parts by weight, conductive particles, a conductive material, and a connection structure were obtained in the same manner as in Example 1.

(比較例4) 於製作樹脂粒子時,將甲基丙烯酸環己酯15重量份變更為苯氧基乙二醇甲基丙烯酸酯15重量份,除此以外,以與比較例1相同之方式獲得導電性粒子、導電材料及連接構造體。(Comparative Example 4) In the same manner as in Comparative Example 1 except that 15 parts by weight of cyclohexyl methacrylate was changed to 15 parts by weight of phenoxyethylene glycol methacrylate when producing resin particles. Conductive particles, conductive materials, and connection structures.

(評價) (1)源自第1聚合性化合物之結構之含量(WM)及源自第2聚合性化合物之結構之含量(WD) 根據獲得聚合物時所使用之第1、第2聚合性化合物之調配量及聚合後之第1、第2聚合性化合物之殘存量,求出聚合生成之第1、第2聚合性化合物,算出所獲得之樹脂粒子之源自第1聚合性化合物之結構之含量(WM)及源自第2聚合性化合物之結構之含量(WD)。算出源自第1聚合性化合物之結構之含量(WM)相對於源自第2聚合性化合物之結構之含量(WD)的重量比(WM/WD)。(Evaluation) (1) The content (WM) of the structure derived from the first polymerizable compound and the content (WD) of the structure derived from the second polymerizable compound are based on the first and second polymerizability used in obtaining the polymer. The compounded amount of the compound and the remaining amount of the first and second polymerizable compounds after polymerization. The first and second polymerizable compounds generated by polymerization are obtained, and the structure of the obtained polymer particles derived from the first polymerizable compound is calculated. Content (WM) and content (WD) derived from the structure of the second polymerizable compound. The weight ratio (WM / WD) of the content (WM) of the structure derived from the first polymerizable compound to the content (WD) of the structure derived from the second polymerizable compound was calculated.

(2)粒徑 所獲得之樹脂粒子之粒徑(加熱前之粒徑)係藉由使用粒度分佈測定裝置(Beckman Coulter公司製造之「Multisizer4」)測定約100000個樹脂粒子之粒徑並算出平均值而求出。(2) Particle diameter The particle diameter (particle diameter before heating) of the resin particles obtained was measured by using a particle size distribution measuring device ("Multisizer 4" manufactured by Beckman Coulter) to calculate the average particle diameter of about 100,000 resin particles. Value.

其次,將用於粒徑測定之樹脂粒子於150℃下加熱1000小時。藉由上述方法測定加熱1000小時後之樹脂粒子之粒徑。根據所獲得之測定結果,算出加熱後之樹脂粒子之粒徑相對於加熱前之樹脂粒子之粒徑的比(加熱後之樹脂粒子之粒徑/加熱前之樹脂粒子之粒徑)。Next, the resin particles used for particle size measurement were heated at 150 ° C for 1,000 hours. The particle diameter of the resin particles after heating for 1000 hours was measured by the above method. Based on the obtained measurement results, the ratio of the particle diameter of the resin particles after heating to the particle diameter of the resin particles before heating (the particle diameter of the resin particles after heating / the particle diameter of the resin particles before heating) was calculated.

(3)10%K值及30%K值 藉由上述方法對所獲得之樹脂粒子之10%K值及30%K值(加熱前之30%K值)進行測定。(3) 10% K value and 30% K value The 10% K value and 30% K value (30% K value before heating) of the obtained resin particles were measured by the method described above.

其次,將用於30%K值之測定之樹脂粒子於150℃下加熱1000小時。藉由上述方法測定加熱1000小時後之樹脂粒子之30%K值。根據所獲得之測定結果,算出加熱後之30%K值相對於加熱前之30%K值之比(加熱後之30%K值/加熱前之30%K值)。Next, the resin particles used for the 30% K value measurement were heated at 150 ° C for 1000 hours. The 30% K value of the resin particles after 1000 hours of heating was measured by the above method. Based on the obtained measurement results, the ratio of the 30% K value after heating to the 30% K value before heating (30% K value after heating / 30% K value before heating) was calculated.

(4)經60%壓縮變形時之壓縮回覆率 藉由上述方法測定所獲得之樹脂粒子之經60%壓縮變形時之壓縮回覆率。(4) Compression response rate at 60% compression deformation The compression response rate at 60% compression deformation of the obtained resin particles was measured by the method described above.

(5)鍍層狀態 將所獲得之導電性粒子於150℃下加熱1000小時。利用掃描式電子顯微鏡觀察加熱後之50個導電性粒子之鍍層狀態。評價有無鍍層破裂或鍍層剝離等鍍層不均。按以下基準判定鍍層狀態。(5) Plating state The obtained conductive particles were heated at 150 ° C for 1000 hours. A scanning electron microscope was used to observe the plating state of the 50 conductive particles after heating. The presence or absence of plating unevenness such as plating cracking or plating peeling was evaluated. The plating conditions were judged according to the following criteria.

[鍍層狀態之判定基準] ○○:確認到鍍層不均之導電性粒子未達3個 ○:確認到鍍層不均之導電性粒子為3個以上且未達6個 ×:確認到鍍層不均之導電性粒子為6個以上[Judgment criteria for plating state] ○ ○: It is confirmed that the number of conductive particles with uneven plating is less than 3 ○: It is confirmed that the number of conductive particles with uneven plating is 3 or more and less than 6 ×: plating unevenness is confirmed 6 or more conductive particles

(6)連接強度 使用安裝強度測定裝置對所獲得之連接構造體於260℃下之連接強度進行測定。按以下基準判定連接強度。(6) Connection strength The installation strength measurement device was used to measure the connection strength of the obtained connection structure at 260 ° C. Use the following criteria to determine the strength of the connection.

[連接強度之判定基準] ○○:剪切強度為150 N/cm2 以上 ○:剪切強度為100 N/cm2 以上且未達150 N/cm2 ×:剪切強度未達100 N/cm2 [Judgment criteria for connection strength] ○: Shear strength is 150 N / cm 2 or more ○: Shear strength is 100 N / cm 2 or more and less than 150 N / cm 2 ×: Shear strength is less than 100 N / cm 2

(7)回彈 利用掃描式電子顯微鏡觀察於所獲得之連接構造體之連接部是否產生回彈。按以下基準判定回彈。(7) Rebound Using a scanning electron microscope, observe whether or not a rebound occurs in the connection portion of the obtained connection structure. Judge the rebound based on the following criteria.

[回彈之判定基準] ○:未產生回彈 ×:產生回彈[Judgment Criteria for Rebound] ○: Rebound did not occur ×: Rebound occurred

(8)冷熱循環特性(連接可靠性) 以將所獲得之連接構造體自-65℃加熱至150℃並冷卻至-65℃之過程為1個循環,實施1000個循環之冷熱循環試驗。利用超音波探傷裝置(SAT)觀察於連接部有無產生隆起或剝離。按以下基準判定冷熱循環特性(連接可靠性)。(8) Cold and hot cycle characteristics (connection reliability) The process of heating the obtained connecting structure from -65 ° C to 150 ° C and cooling to -65 ° C was performed as one cycle, and a 1,000 cycle cold / hot cycle test was performed. The presence or absence of bulging or peeling at the connection portion was observed with an ultrasonic flaw detection device (SAT). The cold and hot cycle characteristics (connection reliability) are judged according to the following criteria.

[冷熱循環特性(連接可靠性)之判定基準] ○:於連接部無隆起及剝離 ×:於連接部有隆起或剝離[Criterion for cold and heat cycle characteristics (connection reliability)] ○: No bulging or peeling at the connection part ×: No bulging or peeling at the connection part

將結果示於下述表1、2、3。The results are shown in Tables 1, 2, and 3 below.

[表1] [Table 1]

[表2] [Table 2]

[表3] [table 3]

(9)作為液晶顯示元件用間隔物之使用例 STN(Super Twisted Nematic,超扭轉向列)型液晶顯示元件之製作: 於包含異丙醇70重量份與水30重量份之分散介質中,以於所獲得之間隔物分散液100重量%中固形物成分濃度成為2重量%之方式添加實施例1~6之液晶顯示元件用間隔物(樹脂粒子)並加以攪拌,而獲得液晶顯示元件用間隔物分散液。(9) Example of using STN (Super Twisted Nematic) type liquid crystal display element as a spacer for a liquid crystal display element: In a dispersion medium containing 70 parts by weight of isopropyl alcohol and 30 parts by weight of water, The spacers (resin particles) for the liquid crystal display elements of Examples 1 to 6 were added so that the solid component concentration in 100% by weight of the obtained spacer dispersion liquid was 2% by weight, and stirred to obtain a spacer for a liquid crystal display element.物 dispersion liquid.

於一對透明玻璃板(縱50 mm、橫50 mm、厚0.4 mm)之一面藉由CVD(Chemical Vapor Deposition,化學氣相沈積)法蒸鍍SiO2 膜後,於SiO2 膜之整個表面藉由濺鍍形成ITO膜。於所獲得之附ITO膜之玻璃基板上藉由旋轉塗佈法塗敷聚醯亞胺配向膜組合物(日產化學公司製造,SE3510),於280℃下焙燒90分鐘,藉此形成聚醯亞胺配向膜。對配向膜實施摩擦處理後,於一基板之配向膜側以每1 mm2 成為100個之方式濕式散佈液晶顯示元件用間隔物。於另一基板之周邊形成密封劑後,使該基板與散佈有間隔物之基板以摩擦方向成為90°之方式進行對向配置,將兩者貼合。其後,於160℃下進行90分鐘處理,使密封劑硬化,而獲得空單元(未放入液晶之畫面)。向所獲得之空單元中注入添加有手性劑之STN型液晶(DIC公司製造),繼而利用密封劑封住注入口後,於120℃下熱處理30分鐘,而獲得STN型液晶顯示元件。A pair of transparent glass plates (length 50 mm, lateral 50 mm, thickness 0.4 mm) of one surface by CVD (Chemical Vapor Deposition, Chemical Vapor Deposition) method deposited SiO 2 film, the entire surface of the SiO 2 film by An ITO film is formed by sputtering. A polyimide alignment film composition (manufactured by Nissan Chemical Co., SE3510) was applied to the obtained glass substrate with an ITO film by a spin coating method, and the polyimide was formed by firing at 280 ° C for 90 minutes. Amine alignment membrane. After rubbing the alignment film, the spacers for liquid crystal display elements are wet-dispersed so that the number is 100 per 1 mm 2 on the alignment film side of a substrate. After a sealant is formed on the periphery of another substrate, the substrate and the substrate on which the spacers are dispersed are arranged so that the rubbing direction becomes 90 °, and the two are bonded together. Thereafter, a 90-minute treatment was performed at 160 ° C. to harden the sealant to obtain an empty cell (screen without liquid crystal). An STN type liquid crystal (manufactured by DIC Corporation) to which a chiral agent was added was injected into the obtained empty cell, and the injection port was sealed with a sealant, followed by heat treatment at 120 ° C. for 30 minutes to obtain an STN type liquid crystal display element.

關於所獲得之液晶顯示元件,其基板間之間隔被實施例1~6之液晶顯示元件用間隔物(樹脂粒子)良好地限制。又,液晶顯示元件表現出良好之顯示品質。再者,於對液晶顯示元件之周邊密封劑使用實施例1~6之樹脂粒子作為液晶顯示元件用間隔物之情形時,所獲得之液晶顯示元件之顯示品質亦良好。Regarding the obtained liquid crystal display element, the interval between the substrates was well restricted by the spacer (resin particles) for the liquid crystal display element of Examples 1 to 6. In addition, the liquid crystal display element exhibited good display quality. Furthermore, when the resin particles of Examples 1 to 6 were used as the spacer for the liquid crystal display element as the peripheral sealant of the liquid crystal display element, the display quality of the obtained liquid crystal display element was also good.

1‧‧‧導電性粒子1‧‧‧ conductive particles

2‧‧‧導電部2‧‧‧ conductive section

11‧‧‧樹脂粒子11‧‧‧resin particles

11A‧‧‧樹脂粒子11A‧‧‧Resin particles

21‧‧‧導電性粒子21‧‧‧ conductive particles

22‧‧‧導電部22‧‧‧ conductive section

22A‧‧‧第1導電部22A‧‧‧The first conductive part

22B‧‧‧第2導電部22B‧‧‧The second conductive part

31‧‧‧導電性粒子31‧‧‧ conductive particles

31a‧‧‧突起31a‧‧‧ protrusion

32‧‧‧導電部32‧‧‧ conductive section

32a‧‧‧突起32a‧‧‧ protrusion

33‧‧‧芯物質33‧‧‧ core substance

34‧‧‧絕緣性物質34‧‧‧ insulating material

41‧‧‧連接構造體41‧‧‧ Connected Structure

42‧‧‧第1連接對象構件42‧‧‧The first connection target component

42a‧‧‧第1電極42a‧‧‧First electrode

43‧‧‧第2連接對象構件43‧‧‧The second connection target component

43a‧‧‧第2電極43a‧‧‧Second electrode

44‧‧‧連接部44‧‧‧ Connection Department

51‧‧‧連接構造體51‧‧‧ connected structure

52‧‧‧第1連接對象構件52‧‧‧The first connection target component

53‧‧‧第2連接對象構件53‧‧‧The second connection target component

54‧‧‧接著層54‧‧‧ Adjacent layer

61‧‧‧間隙控制粒子61‧‧‧Gap control particle

62‧‧‧熱硬化性成分62‧‧‧thermosetting ingredients

81‧‧‧液晶顯示元件81‧‧‧LCD display element

82‧‧‧透明玻璃基板82‧‧‧ transparent glass substrate

83‧‧‧透明電極83‧‧‧Transparent electrode

84‧‧‧配向膜84‧‧‧Alignment film

85‧‧‧液晶85‧‧‧ LCD

86‧‧‧密封劑86‧‧‧ Sealant

圖1係表示本發明之第1實施形態之導電性粒子之剖視圖。 圖2係表示本發明之第2實施形態之導電性粒子之剖視圖。 圖3係表示本發明之第3實施形態之導電性粒子之剖視圖。 圖4係表示使用本發明之第1實施形態之導電性粒子之連接構造體之一例的剖視圖。 圖5係表示使用本發明之樹脂粒子之連接構造體之一例的剖視圖。 圖6係表示將本發明之樹脂粒子用作液晶顯示元件用間隔物之液晶顯示元件之一例的剖視圖。Fig. 1 is a sectional view showing a conductive particle according to a first embodiment of the present invention. Fig. 2 is a sectional view showing a conductive particle according to a second embodiment of the present invention. Fig. 3 is a sectional view showing a conductive particle according to a third embodiment of the present invention. 4 is a cross-sectional view showing an example of a connection structure using conductive particles according to the first embodiment of the present invention. Fig. 5 is a cross-sectional view showing an example of a connection structure using the resin particles of the present invention. 6 is a cross-sectional view showing an example of a liquid crystal display element using the resin particles of the present invention as a spacer for a liquid crystal display element.

Claims (15)

一種樹脂粒子,其係具有1個聚合性官能基且具有環狀有機基之第1聚合性化合物、與具有2個以上聚合性官能基且具有環狀有機基之第2聚合性化合物的聚合物, 源自上述第1聚合性化合物之結構之含量相對於源自上述第2聚合性化合物之結構之含量的重量比為7以上, 於150℃下將樹脂粒子加熱1000小時之時,加熱後之樹脂粒子之粒徑相對於加熱前之樹脂粒子之粒徑的比為0.9以下。A resin particle which is a polymer of a first polymerizable compound having one polymerizable functional group and a cyclic organic group, and a second polymerizable compound having two or more polymerizable functional groups and a cyclic organic group The weight ratio of the content of the structure derived from the first polymerizable compound to the content of the structure derived from the second polymerizable compound is 7 or more. When the resin particles are heated at 150 ° C. for 1,000 hours, The ratio of the particle diameter of the resin particles to the particle diameter of the resin particles before heating is 0.9 or less. 如請求項1之樹脂粒子,其經60%壓縮變形時之壓縮回覆率為10%以下。For example, the resin particle of claim 1 has a compression response rate of 10% or less when subjected to 60% compression deformation. 如請求項1或2之樹脂粒子,其10%K值為3000 N/mm2 以下。For example, the resin particles of claim 1 or 2 have a 10% K value of 3000 N / mm 2 or less. 如請求項1或2之樹脂粒子,其30%K值為1500 N/mm2 以下。For example, the resin particles of claim 1 or 2 have a 30% K value of 1500 N / mm 2 or less. 如請求項1或2之樹脂粒子,其中於150℃下將樹脂粒子加熱1000小時之時,加熱後之樹脂粒子之30%K值相對於加熱前之樹脂粒子之30%K值的比為0.8以上且1.5以下。For example, if the resin particles of claim 1 or 2 are heated at 150 ° C for 1000 hours, the ratio of the 30% K value of the heated resin particles to the 30% K value of the resin particles before heating is 0.8 Above and below 1.5. 如請求項1或2之樹脂粒子,其中上述第1聚合性化合物中之環狀有機基與上述第2聚合性化合物中之環狀有機基分別為烴基。For example, the resin particles of claim 1 or 2, wherein the cyclic organic group in the first polymerizable compound and the cyclic organic group in the second polymerizable compound are each a hydrocarbon group. 如請求項1或2之樹脂粒子,其中上述第1聚合性化合物中之環狀有機基為伸苯基、環己基或異基。For example, the resin particle of claim 1 or 2, wherein the cyclic organic group in the first polymerizable compound is a phenylene group, a cyclohexyl group, or an isopropyl group. 如請求項1或2之樹脂粒子,其中上述第2聚合性化合物中之環狀有機基為伸苯基、環己基或異基。The resin particles according to claim 1 or 2, wherein the cyclic organic group in the second polymerizable compound is a phenylene group, a cyclohexyl group or an isoyl group. 如請求項1或2之樹脂粒子,其包含酸式磷酸酯化合物。The resin particle as claimed in claim 1 or 2, comprising an acid phosphate compound. 如請求項1或2之樹脂粒子,其係用作間隔物,或用於在表面上形成導電部而獲得具有上述導電部之導電性粒子。The resin particles as claimed in claim 1 or 2 are used as a spacer or used to form a conductive portion on a surface to obtain conductive particles having the above-mentioned conductive portion. 一種導電性粒子,其包含: 如請求項1至10中任一項之樹脂粒子、及 配置於上述樹脂粒子之表面上之導電部。A conductive particle comprising: the resin particle according to any one of claims 1 to 10; and a conductive portion arranged on a surface of the resin particle. 一種導電材料,其包含導電性粒子及黏合劑,並且 上述導電性粒子包含如請求項1至10中任一項之樹脂粒子、及配置於上述樹脂粒子之表面上之導電部。A conductive material includes conductive particles and a binder, and the conductive particles include the resin particles according to any one of claims 1 to 10, and a conductive portion disposed on a surface of the resin particles. 一種接著劑,其包含 如請求項1至10中任一項之樹脂粒子、及 黏合劑。An adhesive comprising the resin particles according to any one of claims 1 to 10, and a binder. 一種連接構造體,其包含: 第1連接對象構件,其於表面具有第1電極; 第2連接對象構件,其於表面具有第2電極;及 連接部,其將上述第1連接對象構件與上述第2連接對象構件加以連接; 上述連接部之材料包含如請求項1至10中任一項之樹脂粒子;並且 上述第1電極與上述第2電極係藉由上述連接部而電性連接。A connection structure comprising: a first connection target member having a first electrode on a surface; a second connection target member having a second electrode on a surface; and a connection portion that connects the first connection target member with the above The second connection target member is connected; the material of the connection portion includes the resin particles according to any one of claims 1 to 10; and the first electrode and the second electrode are electrically connected through the connection portion. 一種液晶顯示元件,其包含: 第1液晶顯示元件用構件、 第2液晶顯示元件用構件、及 配置於上述第1液晶顯示元件用構件與上述第2液晶顯示元件用構件之間之間隔物,並且 上述間隔物係如請求項1至10中任一項之樹脂粒子。A liquid crystal display element comprising: a member for a first liquid crystal display element, a member for a second liquid crystal display element, and a spacer disposed between the member for the first liquid crystal display element and the member for the second liquid crystal display element, The spacer is a resin particle according to any one of claims 1 to 10.
TW107120147A 2017-06-12 2018-06-12 Resin particles, conductive particles, conductive materials, adhesives, connection structures, and liquid crystal display elements TWI766040B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2017-115121 2017-06-12
JP2017115121 2017-06-12

Publications (2)

Publication Number Publication Date
TW201903000A true TW201903000A (en) 2019-01-16
TWI766040B TWI766040B (en) 2022-06-01

Family

ID=64660062

Family Applications (1)

Application Number Title Priority Date Filing Date
TW107120147A TWI766040B (en) 2017-06-12 2018-06-12 Resin particles, conductive particles, conductive materials, adhesives, connection structures, and liquid crystal display elements

Country Status (5)

Country Link
JP (1) JP7534840B2 (en)
KR (1) KR102391136B1 (en)
CN (1) CN110603272A (en)
TW (1) TWI766040B (en)
WO (1) WO2018230470A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI848163B (en) * 2019-08-08 2024-07-11 日商積水化學工業股份有限公司 Resin particles, conductive particles, conductive materials and connection structures
TWI862659B (en) * 2019-08-08 2024-11-21 日商積水化學工業股份有限公司 Resin particles, conductive particles, conductive materials and connection structures

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7606348B2 (en) * 2019-05-14 2024-12-25 積水化学工業株式会社 Resin particles, conductive particles, conductive materials and connection structures
CN114207025B (en) * 2019-08-08 2025-02-25 积水化学工业株式会社 Resin particles, conductive particles, conductive material, and connection structure
CN115298231B (en) * 2020-03-26 2024-11-05 积水化学工业株式会社 Resin particle, conductive material, and connection structure
JP2021178913A (en) * 2020-05-13 2021-11-18 昭和電工マテリアルズ株式会社 Conductive adhesive, manufacturing method of circuit connection structure, and circuit connection structure
JP7808188B2 (en) * 2022-11-30 2026-01-28 積水化学工業株式会社 Conductive paste, RFID inlay, and method for manufacturing RFID inlay
CN119678226A (en) * 2022-11-30 2025-03-21 积水化学工业株式会社 Conductive paste, RFID inlay, and method for manufacturing RFID inlay
JP7808187B2 (en) * 2022-11-30 2026-01-28 積水化学工業株式会社 Conductive paste, RFID inlay, and method for manufacturing RFID inlay

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5216096A (en) * 1991-09-24 1993-06-01 Japan Synthetic Rubber Co., Ltd. Process for the preparation of cross-linked polymer particles
TWI229119B (en) * 1997-03-31 2005-03-11 Hitachi Chemical Co Ltd Circuit-connecting material and circuit terminal connected structure and connecting method
KR100667374B1 (en) * 2004-12-16 2007-01-10 제일모직주식회사 Polymer resin fine particles and conductive fine particles for anisotropically conductive connection members and anisotropic conductive connection materials including the same
JP5051221B2 (en) * 2007-10-31 2012-10-17 日立化成工業株式会社 Circuit member connection structure and circuit member connection method
WO2009119788A1 (en) * 2008-03-27 2009-10-01 積水化学工業株式会社 Polymer particle, conductive particle, anisotropic conductive material, and connection structure
WO2010001900A1 (en) * 2008-07-01 2010-01-07 日立化成工業株式会社 Circuit connection material and circuit connection structure
EP2308904A4 (en) 2008-07-31 2012-11-14 Sekisui Chemical Co Ltd POLYMER PARTICLE, CONDUCTIVE PARTICLE, ANISOTROPIC CONDUCTIVE MATERIAL, AND CONNECTION STRUCTURE
JP5427437B2 (en) * 2009-02-26 2014-02-26 株式会社日本触媒 Polymer fine particles, production method thereof, conductive fine particles, and anisotropic conductive material
JP5670133B2 (en) * 2010-09-17 2015-02-18 株式会社日本触媒 Resin particles, insulated conductive particles and anisotropic conductive materials using the same
JP2012209097A (en) * 2011-03-29 2012-10-25 Sekisui Chem Co Ltd Anisotropic conductive material and connection structure
WO2014007334A1 (en) * 2012-07-05 2014-01-09 積水化学工業株式会社 Conductive particle, resin particle, conductive material, and connection structure
JP6460673B2 (en) * 2013-08-02 2019-01-30 積水化学工業株式会社 Base particle, conductive particle, conductive material, and connection structure
JP6737566B2 (en) * 2014-01-14 2020-08-12 積水化学工業株式会社 Base particle, conductive particle, conductive material, and connection structure
JP6568081B2 (en) 2014-09-11 2019-08-28 積水化成品工業株式会社 Highly resilient resin particles and their uses

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI848163B (en) * 2019-08-08 2024-07-11 日商積水化學工業股份有限公司 Resin particles, conductive particles, conductive materials and connection structures
TWI862659B (en) * 2019-08-08 2024-11-21 日商積水化學工業股份有限公司 Resin particles, conductive particles, conductive materials and connection structures

Also Published As

Publication number Publication date
TWI766040B (en) 2022-06-01
KR102391136B1 (en) 2022-04-28
JP7534840B2 (en) 2024-08-15
CN110603272A (en) 2019-12-20
JPWO2018230470A1 (en) 2020-03-19
WO2018230470A1 (en) 2018-12-20
KR20200018377A (en) 2020-02-19

Similar Documents

Publication Publication Date Title
TWI766040B (en) Resin particles, conductive particles, conductive materials, adhesives, connection structures, and liquid crystal display elements
TWI780137B (en) Conductive particle, conductive material, and connecting structure
JP6739988B2 (en) Base particle, method for producing base particle, conductive particle, conductive material, and connection structure
JP7606348B2 (en) Resin particles, conductive particles, conductive materials and connection structures
JP2019173015A (en) Base particle, conductive particle, conductive material, and connection structure
JP7372895B2 (en) Base material particles, conductive particles, conductive materials and connected structures
JP7335687B2 (en) Substrate particles, conductive particles, conductive materials and connection structures
TWI719054B (en) Method for manufacturing connection structure, conductive particles, conductive film, and connection structure
JP7348839B2 (en) Base material particles, conductive particles, conductive materials and connected structures
JP6609092B2 (en) Connection structure manufacturing method and connection structure
JP7453738B2 (en) Base material particles, conductive particles, conductive materials, connection materials and connection structures
JP7474047B2 (en) Resin particles, conductive particles, conductive materials and connection structures
WO2023136204A1 (en) Substrate particles, conductive particles, conductive material, and connection structure
JP6483958B2 (en) Conductive film and connection structure
JP2021055034A (en) Resin particle, conductive particle, conductive material and connection structure
TW201903786A (en) Resin composition and conduction inspection member
TW202544837A (en) Conductive particles, conductive materials and interconnecting structures
TW202020097A (en) Conductive particle with insulative particles, conductive material, and connecting structure