TW201902946A - Photocurable resin composition for light guide, cured product for light guide, light guide, and optical integrator - Google Patents
Photocurable resin composition for light guide, cured product for light guide, light guide, and optical integrator Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/20—Esters of polyhydric alcohols or phenols, e.g. 2-hydroxyethyl (meth)acrylate or glycerol mono-(meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
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- C—CHEMISTRY; METALLURGY
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/10—Esters
- C08F222/1006—Esters of polyhydric alcohols or polyhydric phenols
- C08F222/102—Esters of polyhydric alcohols or polyhydric phenols of dialcohols, e.g. ethylene glycol di(meth)acrylate or 1,4-butanediol dimethacrylate
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
- C08F290/06—Polymers provided for in subclass C08G
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/67—Unsaturated compounds having active hydrogen
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
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Abstract
Description
本發明有關一種導光體用光硬化性樹脂組成物、導光體用硬化物、導光體及光學積分器(optical integrator)。The present invention relates to a photocurable resin composition for a light guide, a cured product for a light guide, a light guide, and an optical integrator.
彩色液晶顯示裝置已在各種領域中廣泛利用於下述用途:行動電話、數位相機、數位攝影機、可攜式遊戲機、筆記型電腦及液晶電視等。該液晶顯示裝置基本上包含面光源裝置。作為面光源裝置有邊緣照明方式與直下型方式,一般而言經常使用邊緣照明方式。邊緣照明方式為下述方式:使用透光性平板狀的導光體(導光板),將光源配置於此導光體的側面部(入射面),而使光從導光體的整個表面射出(參照專利文獻1及2),一般而言,筆記型電腦、桌上型電腦及智慧型手機等的螢幕已採用此邊緣照明方式。Color liquid crystal display devices have been widely used in various fields for the following applications: mobile phones, digital cameras, digital video cameras, portable game consoles, notebook computers, and LCD televisions. This liquid crystal display device basically includes a surface light source device. As the surface light source device, there are an edge lighting method and a direct type, and generally, an edge lighting method is often used. The edge illumination method is a method in which a light-transmitting flat-shaped light guide (light guide plate) is used, and a light source is disposed on a side surface (incident surface) of the light guide, so that light is emitted from the entire surface of the light guide. (Refer to Patent Documents 1 and 2) In general, screens of notebook computers, desktop computers, and smartphones have adopted this edge lighting method.
在目前已普及的面光源裝置中,從光源射出後的光,是從導光體的側面部的入射面入射,導入至導光體內部。導入至導光體內部的光,會在設置於導光體的反射面(背面)的反射溝中偏向並反射後,從導光體的出射面(表面)射出。一部分的光雖會從反射面側射出,但會被與反射面相對向地配置的反射器所反射後,再次入射至導光體中。從導光體的出射面(表面)射出後的光,會因光學薄膜而擴散及偏向,而朝向光學薄膜的法線方向射出(參照專利文獻3)。In the currently popular surface light source devices, the light emitted from the light source is incident from the incident surface of the side surface of the light guide and is introduced into the light guide. The light introduced into the light guide body is deflected and reflected in a reflection groove provided on the reflection surface (back surface) of the light guide body, and then is emitted from the exit surface (surface) of the light guide body. Although a part of the light is emitted from the reflecting surface side, it is reflected by a reflector disposed opposite to the reflecting surface, and then enters the light guide again. The light emitted from the exit surface (surface) of the light guide is diffused and deflected by the optical film, and is emitted toward the normal direction of the optical film (see Patent Document 3).
然而,近年來,安裝型的元件機器亦即所謂的穿戴式終端正受到矚目,其與智慧型手機及筆記型電腦不同,能夠在穿戴在身上的狀態下使用。穿戴式終端的形態可舉例如眼鏡及手錶等,任一形態皆正迫切期望小型化及輕量化。 為了回應這樣的要求,而正尋求對穿戴式終端等之中所使用的光源裝置進行小型化及輕量化,該光源裝置用以將影像投影。然而,由於嘗試對光源裝置進行小型化及輕量化時,光源與導光體之間的距離會更進一步靠近,故對導光體尋求的耐光性較目前為止更高,而需要對導光體的材料進一步進行研究。 作為導光體的材料,例如專利文獻4已列舉一種丙烯酸系樹脂,其是以聚甲基丙烯酸甲酯樹脂(PMMA)為代表。 [先前技術文獻] (專利文獻)However, in recent years, mounting-type component devices, so-called wearable terminals, have been attracting attention. They are different from smart phones and notebook computers and can be used while being worn on the body. Examples of the form of the wearable terminal include glasses and watches, and any form is desperately desired to be miniaturized and lightened.回应 In response to such a request, a miniaturization and weight reduction of a light source device used in a wearable terminal or the like is being sought, and the light source device is used to project an image. However, when trying to miniaturize and lighten the light source device, the distance between the light source and the light guide body will be closer. Therefore, the light resistance required for the light guide body is higher than before, and the light guide body is required. The materials are further studied. As a material of the light guide, for example, Patent Document 4 has listed an acrylic resin, which is typified by polymethyl methacrylate resin (PMMA). [Prior Art Literature] (Patent Literature)
專利文獻1:日本特開2005-142078號公報 專利文獻2:日本特開2008-218418號公報 專利文獻3:日本特開2015-055772號公報 專利文獻4:日本特開2015-194628號公報Patent Literature 1: Japanese Patent Laid-Open No. 2005-142078 Patent Literature 2: Japanese Patent Laid-Open No. 2008-218418 418 Patent Literature 3: Japanese Patent Laid-Open No. 2015-055772 Patent Literature 4: Japanese Patent Laid-Open No. 2015-194628
[發明所欲解決的問題] 然而,本發明人進行研究後發現下述事實:雖因丙烯酸系樹脂的種類而異,但亦有時會因照射來自光源的光而變色,導致亮度降低,故不一定能夠滿足例如對穿戴式終端用的導光體等尋求的嚴苛耐光性,而尚有進一步改善的空間。 於是,本發明所欲解決的問題在於提供:一種導光體,其耐光性優異;一種導光體用光硬化性樹脂組成物,其用以獲得這樣的導光體;一種導光體用硬化物,其是使該導光體用光硬化性樹脂組成物硬化而成;及,一種光學積分器。 [解決問題的技術手段][Problems to be Solved by the Invention] However, after conducting research, the present inventors found the following facts: Although the type of acrylic resin varies, the color may change due to the light from the light source, which may cause the brightness to decrease. It may not be able to satisfy the severe light resistance sought for, for example, a light guide for a wearable terminal, and there is still room for further improvement. Therefore, the problem to be solved by the present invention is to provide: a light guide having excellent light resistance; a photocurable resin composition for a light guide used to obtain such a light guide; and a light guide to be hardened An object, which is obtained by curing the light-curable resin composition for a light guide; and an optical integrator. [Technical means to solve the problem]
本發明人為了解決上述所欲解決的問題而致力進行研究後,結果發現若為一種光硬化性樹脂組成物,則能夠解決上述所欲解決的問題且適合作為導光體用,遂完成本發明,該光硬化性樹脂組成物,其含有:(A)2官能(甲基)丙烯酸酯;及,(B)6官能(甲基)丙烯酸酯,其是由含或不含氧原子之脂肪族烴基(b1)與(甲基)丙烯醯基(b2)所構成。本發明是依據這樣的技術思想而完成。The present inventors have made intensive research in order to solve the above-mentioned problems to be solved. As a result, they found that if it is a photocurable resin composition, they can solve the above-mentioned problems and are suitable for use as light guides. The photocurable resin composition contains: (A) a 2-functional (meth) acrylate; and (B) a 6-functional (meth) acrylate, which is an aliphatic group containing or not containing an oxygen atom. A hydrocarbon group (b1) and a (meth) acrylfluorenyl group (b2). The present invention has been completed based on such a technical idea.
本發明是有關下述[1]~[20]的技術。 [1]一種導光體用光硬化性樹脂組成物,其含有: (A)2官能(甲基)丙烯酸酯;及, (B)6官能(甲基)丙烯酸酯,其是由含或不含氧原子之脂肪族烴基(b1)與(甲基)丙烯醯基(b2)所構成。 [2]如上述[1]所述之導光體用光硬化性樹脂組成物,其中,在前述(A)成分與前述(B)成分的含有比例中,前述(A)成分的合計官能基數相對於前述(B)成分的合計官能基數亦即(A)/(B)為1.1~8。 [3]如上述[1]或[2]所述之導光體用光硬化性樹脂組成物,其中,在前述(A)成分與前述(B)成分的含有比例中,前述(A)成分的合計官能基數相對於前述(B)成分的合計官能基數亦即(A)/(B)為1.3~5。 [4]如上述[1]至[3]中任一項所述之導光體用光硬化性樹脂組成物,其中,在前述(A)成分與前述(B)成分的含有比例中,前述(A)成分的合計官能基數相對於前述(B)成分的合計官能基數亦即(A)/(B)為1.3~3.60。 [5]如上述[1]至[4]中任一項所述之導光體用光硬化性樹脂組成物,其中,進一步含有相對於前述(A)成分和前述(B)成分的總量為5 莫耳(mol)%以下的含有胺酯(urethane)鍵之6官能(甲基)丙烯酸酯、或不含含有胺酯鍵之6官能(甲基)丙烯酸酯。 [6]如上述[1]至[5]中任一項所述之導光體用光硬化性樹脂組成物,其中,不含含有胺酯鍵之6官能(甲基)丙烯酸酯。 [7]如上述[1]至[6]中任一項所述之導光體用光硬化性樹脂組成物,其中,前述(A)成分含有包含由下述式(A1)表示的結構之2官能(甲基)丙烯酸酯:式(A1)中,m1 為1~10的整數,*表示與其它基團鍵結的部位。 [8]如上述[1]至[7]中任一項所述之導光體用光硬化性樹脂組成物,其中,前述(A)成分含有包含由下述式(A2)表示的結構之2官能(甲基)丙烯酸酯:式(A2)中,n1 和n2 分別獨立地為1~5的整數,且滿足2≦n1 +n2 ≦10,X為含有芳香族烴基之連結基,*表示與其它基團鍵結的部位。 [9]如上述[1]至[8]中任一項所述之導光體用光硬化性樹脂組成物,其中,前述(A)成分的分子量為150~700。 [10]如上述[1]至[9]中任一項所述之導光體用光硬化性樹脂組成物,其中,前述(A)成分含有從由聚乙二醇二丙烯酸酯及環氧乙烷改質雙酚A二丙烯酸酯所組成之群組中選出的至少1種。 [11]如上述[1]至[10]中任一項所述之導光體用光硬化性樹脂組成物,其中,前述(A)成分含有聚乙二醇二丙烯酸酯與環氧乙烷改質雙酚A二丙烯酸酯。 [12]如上述[11]所述之導光體用光硬化性樹脂組成物,其中,前述環氧乙烷改質雙酚A二丙烯酸酯相對於前述聚乙二醇二丙烯酸酯的含有比例亦即環氧乙烷改質雙酚A二丙烯酸酯/聚乙二醇二丙烯酸酯,以莫耳比計,為0.40以下。 [13]如上述[1]至[12]中任一項所述之導光體用光硬化性樹脂組成物,其中,前述(B)成分包含由下述式(B1)表示的結構:式(B1)中,*表示與其它基團鍵結的部位。 [14]如上述[1]至[13]中任一項所述之導光體用光硬化性樹脂組成物,其中,前述(B)成分的分子量為350~3,000。 [15]如上述[1]至[14]中任一項所述之導光體用光硬化性樹脂組成物,其中,前述(B)成分為從由下述化合物(B1-1)~(B1-3)所組成之群組中選出的至少1種:上述式(B1-1)~(B1-3)中,*1 表示與任一個*鍵結,R2 為氫原子或甲基;1個化合物中,複數個R2 分別可相同且亦可不同。 [16]一種導光體用硬化物,其是使上述[1]至[15]中任一項所述之導光體用光硬化性樹脂組成物硬化而成。 [17]如上述[16]所述之導光體用硬化物,其中,彈性模數為400~1,000 MPa。 [18]一種導光體,其具有: 入射面,來自光源的入射光入射至該入射面; 出射面,從前述入射面入射後的入射光,在內部所具備的介質中傳播後,作為出射光從該出射面射出; 並且,前述介質為上述[16]或[17]所述之導光體用硬化物。 [19]如上述[18]所述之導光體,其中,從前述出射面射出的出射光較從前述入射面入射後的入射光更均勻化。 [20]一種光學積分器,其是由上述[18]或[19]所述之導光體所構成。 [功效]The present invention relates to the following techniques [1] to [20]. [1] A light-curable resin composition for a light guide, comprising: (A) a bifunctional (meth) acrylate; and (B) a 6-functional (meth) acrylate, which contains or does not contain An oxygen atom-containing aliphatic hydrocarbon group (b1) and a (meth) acrylfluorenyl group (b2). [2] The photocurable resin composition for a light guide according to the above [1], in a content ratio of the component (A) and the component (B), a total number of functional groups of the component (A) (A) / (B) with respect to the total number of functional groups of the said (B) component is 1.1-8. [3] The photocurable resin composition for a light guide according to the above [1] or [2], in the content ratio of the component (A) and the component (B), the component (A) The total number of functional groups is 1.3 to 5 with respect to the total number of functional groups of the component (B), that is, (A) / (B). [4] The photocurable resin composition for a light guide according to any one of the above [1] to [3], wherein in the content ratio of the component (A) and the component (B), the component The total functional group number of the component (A) is 1.3 to 3.60, that is, the total functional group number of the component (B), that is, (A) / (B). [5] The photocurable resin composition for a light guide according to any one of the above [1] to [4], further containing a total amount of the component (A) and the component (B) It is 5 mol (mol)% or less of a 6-functional (meth) acrylate containing an urethane bond or a 6-functional (meth) acrylate containing an urethane bond. [6] The photocurable resin composition for a light guide according to any one of the above [1] to [5], which does not contain a 6-functional (meth) acrylate containing an amine ester bond. [7] The photocurable resin composition for a light guide according to any one of the above [1] to [6], wherein the component (A) contains a component containing a structure represented by the following formula (A1) 2-functional (meth) acrylate: In the formula (A1), m 1 is an integer of 1 to 10, and * represents a site bonded to another group. [8] The photocurable resin composition for a light guide according to any one of the above [1] to [7], wherein the component (A) contains a component containing a structure represented by the following formula (A2) 2-functional (meth) acrylate: In formula (A2), n 1 and n 2 are each independently an integer of 1 to 5, and satisfy 2 ≦ n 1 + n 2 ≦ 10, X is a linking group containing an aromatic hydrocarbon group, and * represents a bond with another group The location. [9] The photocurable resin composition for a light guide according to any one of the above [1] to [8], wherein the molecular weight of the component (A) is 150 to 700. [10] The photocurable resin composition for a light guide according to any one of the above [1] to [9], wherein the component (A) contains a compound comprising a polyethylene glycol diacrylate and an epoxy resin. At least one selected from the group consisting of ethane-modified bisphenol A diacrylate. [11] The photocurable resin composition for a light guide according to any one of the above [1] to [10], wherein the component (A) contains polyethylene glycol diacrylate and ethylene oxide Modified bisphenol A diacrylate. [12] The photocurable resin composition for a light guide according to the above [11], wherein the content ratio of the ethylene oxide modified bisphenol A diacrylate to the polyethylene glycol diacrylate is That is, the ethylene oxide modified bisphenol A diacrylate / polyethylene glycol diacrylate has a molar ratio of 0.40 or less. [13] The photocurable resin composition for a light guide according to any one of the above [1] to [12], wherein the component (B) includes a structure represented by the following formula (B1): In the formula (B1), * represents a site bonded to another group. [14] The photocurable resin composition for a light guide according to any one of the above [1] to [13], wherein the molecular weight of the component (B) is 350 to 3,000. [15] The photocurable resin composition for a light guide according to any one of the above [1] to [14], wherein the component (B) is selected from the following compounds (B1-1) to ( B1-3) At least one selected from the group consisting of: In the above formulae (B1-1) to (B1-3), * 1 represents a bond with any one of the *, and R 2 is a hydrogen atom or a methyl group; in a compound, a plurality of R 2 may be the same or different. . [16] A cured product for a light guide, which is obtained by curing the photocurable resin composition for a light guide according to any one of [1] to [15]. [17] The cured product for a light guide according to the above [16], wherein the elastic modulus is 400 to 1,000 MPa. [18] A light guide having: an incident surface on which incident light from a light source is incident; and an exit surface, which is incident light incident from the aforementioned incident surface, propagates through a medium provided therein as an exit surface. The emitted light is emitted from the emitting surface; and the medium is a hardened material for a light guide according to [16] or [17]. [19] The light guide according to the above [18], wherein the exit light emitted from the exit surface is more uniform than the incident light incident from the entrance surface. [20] An optical integrator composed of the light guide body described in [18] or [19] above. [efficacy]
藉由本發明,能夠提供:一種導光體,其耐光性優異;一種導光體用光硬化性樹脂組成物,其用以獲得這樣的導光體;一種導光體用硬化物,其是使該導光體用光硬化性樹脂組成物硬化而成;及,一種光學積分器。 藉由本發明的導光體,能夠使光源裝置小型化及輕量化。According to the present invention, it is possible to provide: a light guide having excellent light resistance; a light-curable resin composition for a light guide for obtaining such a light guide; and a hardened material for a light guide which uses The light guide is hardened with a photocurable resin composition; and an optical integrator. The light guide of the present invention can reduce the size and weight of the light source device.
以下,詳細地說明本發明。在本發明中所記載的數值範圍中,該數值範圍的上限值或下限值可置換為實施例中揭示的值。此外,數值範圍的下限值及上限值分別能夠與其它數值範圍的下限值及上限值任意組合。 將本說明書中的記載事項任意組合而成的態樣亦包含在本發明中。Hereinafter, the present invention will be described in detail. In the numerical range described in the present invention, the upper limit value or lower limit value of the numerical range may be replaced with the value disclosed in the embodiment. In addition, the lower limit value and the upper limit value of the numerical range can be arbitrarily combined with the lower limit value and the upper limit value of other numerical ranges, respectively.态 Any combination of the matters described in this specification is also included in the present invention.
[導光體用光硬化性樹脂組成物] 本發明的導光體用光硬化性樹脂組成物,其含有:(A)2官能(甲基)丙烯酸酯[有時稱為(A)成分];及,(B)6官能(甲基)丙烯酸酯,其是由含或不含氧原子之脂肪族烴基(b1)與(甲基)丙烯醯基(b2)所構成[有時稱為(B)成分]。再者,本發明中,「2官能」及「6官能」分別是意指具有2個(甲基)丙烯醯基、具有6個(甲基)丙烯醯基,即使具有(甲基)丙烯醯基以外的官能基,(甲基)丙烯醯基以外的官能基亦不包含在此處所謂的官能基的數目中。此外,稱為「官能基數」或「合計官能基數」時的官能基數,亦是指(甲基)丙烯醯基的數目,且不包含(甲基)丙烯醯基以外的官能基。例如:具有2個(甲基)丙烯醯基且具有1個(甲基)丙烯醯基以外的官能基(例如羥基等)之化合物為「2官能(甲基)丙烯酸酯」。 以下,依序說明本發明的導光體用光硬化性樹脂組成物含有的成分。[Photocurable resin composition for light guide] 光 The photocurable resin composition for light guide of the present invention contains (A) a bifunctional (meth) acrylate [sometimes referred to as (A) component] ; And, (B) a 6-functional (meth) acrylate composed of an aliphatic hydrocarbon group (b1) with or without an oxygen atom and a (meth) acrylfluorenyl group (b2) [sometimes called ( B) Ingredients]. In addition, in the present invention, "bifunctional" and "6-functional" mean that they have two (meth) acrylfluorene groups and six (meth) acrylfluorene groups, even if they have (meth) acrylfluorene The functional group other than the functional group and the functional group other than the (meth) acrylfluorene group are not included in the number of the functional groups referred to herein. The number of functional groups when referred to as "the number of functional groups" or "the total number of functional groups" also refers to the number of (meth) acrylfluorenyl groups, and does not include functional groups other than (meth) acrylfluorene. For example, a compound having two (meth) acrylfluorenyl groups and having a functional group (for example, a hydroxyl group) other than one (meth) acrylfluorene group is a "bifunctional (meth) acrylate". Hereinafter, the components contained in the photocurable resin composition for a light guide of the present invention will be described in order.
((A)2官能(甲基)丙烯酸酯) (A)成分是用以對本發明的導光體用光硬化性樹脂組成物的硬化物賦予可撓性,並且具有調整折射率的功能。 作為(A)成分使用的2官能(甲基)丙烯酸酯,可為2官能丙烯酸酯及2官能甲基丙烯酸酯之中的任一種。此等之中,從反應迅速進行這樣的觀點來看,以2官能丙烯酸酯為佳。再者,從耐光性的觀點來看,作為(A)成分,較佳是不含胺酯鍵。 作為(A)成分,較佳是在分子兩末端各自具有1個(甲基)丙烯醯基。(甲基)丙烯醯基以外的分子結構並無特別限制,從對硬化物賦予可撓性的觀點來看,(A)成分較佳是含有包含由下述式(A1)表示的結構之2官能(甲基)丙烯酸酯。式(A1)中,m1 為1~10的整數,*表示與其它基團鍵結的部位。((A) Bifunctional (meth) acrylate) The (A) component is used to impart flexibility to a cured product of the photocurable resin composition for a light guide of the present invention, and has a function of adjusting the refractive index. The bifunctional (meth) acrylate used as the (A) component may be any of a bifunctional acrylate and a bifunctional methacrylate. Among these, a bifunctional acrylate is preferable from the viewpoint that the reaction proceeds rapidly. From the viewpoint of light resistance, it is preferred that the component (A) does not contain an amine ester bond. The component (A) preferably has one (meth) acrylfluorenyl group at each end of the molecule. The molecular structure other than the (meth) acrylfluorenyl group is not particularly limited, and from the viewpoint of imparting flexibility to the cured product, the component (A) preferably contains 2 containing a structure represented by the following formula (A1) Functional (meth) acrylate. In the formula (A1), m 1 is an integer of 1 to 10, and * represents a site bonded to another group.
前述式(A1)中的m1 ,以2~8的整數為佳,以2~6的整數較佳,以3~5的整數更佳,以4特佳。 *表示與其它基團鍵結的部位,該*可與(甲基)丙烯醯基直接鍵結在一起,且亦可經由任意連結基(其中,該連結基不含芳香族烴基,該連結基為例如:脂肪族烴基、脂環式烴基、及將此等組合而成的基等)來與(甲基)丙烯醯基鍵結在一起。該連結基具有的碳數並無特別限制,例如:以1~20為佳,以1~10較佳,以1~5更佳。M 1 in the aforementioned formula (A1) is preferably an integer of 2 to 8, more preferably an integer of 2 to 6, more preferably an integer of 3 to 5, and particularly preferably 4. * indicates a bonding site with other groups. The * may be directly bonded to a (meth) acrylfluorenyl group, and may also be connected via any linking group (where the linking group does not contain an aromatic hydrocarbon group, the linking group For example, an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, and a combination of these) are bonded to a (meth) acrylfluorenyl group. The number of carbon atoms in the linking group is not particularly limited. For example, 1 to 20 is preferable, 1 to 10 is preferable, and 1 to 5 is more preferable.
從提高與其它成分之間的親和性及對硬化物賦予可撓性的觀點來看,作為包含由前述式(A1)表示的結構之2官能(甲基)丙烯酸酯,較佳是由下述式(A1-1)表示的2官能(甲基)丙烯酸酯。式(A1-1)中,m1 是與式(A1)中的m1 相同,R1 分別獨立地為氫原子或甲基。 作為式(A1-1)中的R1 ,從反應迅速進行這樣的觀點來看,以氫原子為佳。From the viewpoint of improving the affinity with other components and imparting flexibility to the cured product, the bifunctional (meth) acrylate containing the structure represented by the formula (A1) is preferably the following A bifunctional (meth) acrylate represented by the formula (A1-1). In formula (A1-1), m 1 is in the formula (A1) m the same 1, R 1 are each independently a hydrogen atom or a methyl group. As R 1 in formula (A1-1), a hydrogen atom is preferred from the viewpoint that the reaction proceeds rapidly.
此外,(A)成分可含有包含由下述式(A2)表示的結構之2官能(甲基)丙烯酸酯。含有包含由下述式(A2)表示的結構之2官能(甲基)丙烯酸酯,而有會提高折射率且提高耐熱性的傾向。式(A2)中,n1 和n2 分別獨立地為1~5的整數,且滿足2≦n1 +n2 ≦10,X為含有芳香族烴基的連結基,*表示與其它基團鍵結的部位。Moreover, (A) component may contain the bifunctional (meth) acrylate containing the structure represented by following formula (A2). Containing a bifunctional (meth) acrylate containing a structure represented by the following formula (A2), it tends to increase the refractive index and heat resistance. In formula (A2), n 1 and n 2 are each independently an integer of 1 to 5 and satisfy 2 ≦ n 1 + n 2 ≦ 10, X is a linking group containing an aromatic hydrocarbon group, and * represents a bond with another group The location.
式(A2)中的n1 和n2 ,較佳是分別獨立地為1~3的整數。n1 和n2 較佳是滿足2≦n1 +n2 ≦6,更佳是滿足3≦n1 +n2 ≦6。 *表示與其它基團鍵結的部位,該*可與(甲基)丙烯醯基直接鍵結在一起,且亦可經由任意連結基(其中,該連結基不含芳香族烴基,該連結基為例如:脂肪族烴基、脂環式烴基、及將此等組合而成的基團等)來與(甲基)丙烯醯基鍵結在一起。該連結基具有的碳數並無特別限制,例如:以1~20為佳,以1~10較佳,以1~5更佳。N 1 and n 2 in the formula (A2) are each preferably an integer of 1 to 3 independently. n 1 and n 2 preferably satisfy 2 ≦ n 1 + n 2 ≦ 6, and more preferably satisfy 3 ≦ n 1 + n 2 ≦ 6. * indicates a bonding site with other groups, and the * may be directly bonded to a (meth) acrylfluorenyl group, and may also be connected via any linking group (where the linking group does not contain an aromatic hydrocarbon group, the linking group For example, an aliphatic hydrocarbon group, an alicyclic hydrocarbon group, and a group composed of these) are bonded to a (meth) acrylfluorenyl group. The number of carbon atoms in the linking group is not particularly limited. For example, 1 to 20 is preferable, 1 to 10 is preferable, and 1 to 5 is more preferable.
X為含有芳香族烴基之連結基,作為該芳香族烴基,較佳是芳香環的合計碳數6~20的芳香族烴基,更佳是芳香環的合計碳數6~15的芳香族烴基,進一步更佳是芳香環的合計碳數6~12的芳香族烴基。作為該芳香族烴基,可僅由芳香族烴基所構成,且亦可其中一部分含有從由脂肪族烴基及脂環式烴基所組成之群組中選出的至少1種。作為該芳香族烴基,具體而言,可舉例如:由苯所形成之基團、由萘所形成之基團、由聯苯所形成之基團、由蒽所形成之基團、由茀所形成之基團、由二苯甲烷所形成之基團、由二苯丙烷所形成之基團、由9,9-二苯基茀所形成之基團等。此等之中,作為芳香族烴基,較佳是由苯所形成之基團、由二苯丙烷所形成之基團,更佳是由二苯丙烷所形成之基團。X is a linking group containing an aromatic hydrocarbon group. The aromatic hydrocarbon group is preferably an aromatic hydrocarbon group having a total carbon number of 6 to 20 of the aromatic ring, and more preferably an aromatic hydrocarbon group having a total number of carbons of the aromatic ring. Still more preferred are aromatic hydrocarbon groups having a total of 6 to 12 carbon atoms in the aromatic ring. The aromatic hydrocarbon group may be composed only of an aromatic hydrocarbon group, and a part of the aromatic hydrocarbon group may include at least one selected from the group consisting of an aliphatic hydrocarbon group and an alicyclic hydrocarbon group. Specific examples of the aromatic hydrocarbon group include a group formed by benzene, a group formed by naphthalene, a group formed by biphenyl, a group formed by anthracene, and a group formed by fluorene. Groups formed, groups formed from diphenylmethane, groups formed from diphenylpropane, groups formed from 9,9-diphenylfluorene, and the like. Among these, the aromatic hydrocarbon group is preferably a group formed from benzene, a group formed from diphenylpropane, and more preferably a group formed from diphenylpropane.
作為前述X表示的含有芳香族烴基之連結基,可舉例如從下述群組中選出的連結基。其中,並不特別限定於此等連結基,可具有取代基,且用以連接複數個芳香族烴基的鍵結亦可較長,且亦可包含其它各種類似結構。上述**是表示與氧原子鍵結的部位。Examples of the linking group containing an aromatic hydrocarbon group represented by X include linking groups selected from the following groups. Among them, it is not particularly limited to such a linking group, and it may have a substituent, and a bond for connecting a plurality of aromatic hydrocarbon groups may be long, and may include other various similar structures. The above ** indicates a site bonded to an oxygen atom.
作為X表示的含有芳香族烴基之連結基,較佳是下述連結基。上述**是表示與氧原子鍵結的部位。As the linking group containing an aromatic hydrocarbon group represented by X, the following linking group is preferred. The above ** indicates a site bonded to an oxygen atom.
作為(A)成分,可單獨使用1種,且亦可併用2種以上。 並且,作為(A)成分,可同時含有包含由前述式(A1)表示的結構之2官能(甲基)丙烯酸酯及包含由前述式(A2)表示的結構之2官能(甲基)丙烯酸酯,且亦可含有其中任一種。 當(A)成分同時含有包含由前述式(A1)表示的結構之2官能(甲基)丙烯酸酯及包含由前述式(A2)表示的結構之2官能(甲基)丙烯酸酯時,包含由前述式(A2)表示的結構之2官能(甲基)丙烯酸酯的含量,相對於包含由前述式(A1)表示的結構之2官能(甲基)丙烯酸酯的含量的比例亦即(A2)/(A1),以莫耳比計,較佳是0.40以下。若該比例(A2)/(A1)(莫耳比)為0.40以下,則有能夠減少吸收短波長(450 nm以下)的光、特別是發光二極體(LED)光而有更加提高耐光性的傾向。 從相同的觀點來看,該比例(A2)/(A1)(莫耳比)以0.35以下較佳,以0.30以下更佳,以0.25以下特佳,下限值並無特別限制,可為0.01以上,且亦可為0.05以上。(A) A component may be used individually by 1 type, and may use 2 or more types together. The component (A) may contain both a bifunctional (meth) acrylate containing a structure represented by the formula (A1) and a bifunctional (meth) acrylate containing a structure represented by the formula (A2). , And may contain any of them. When the component (A) contains both a bifunctional (meth) acrylate containing a structure represented by the aforementioned formula (A1) and a bifunctional (meth) acrylate containing a structure represented by the aforementioned formula (A2), The content of the bifunctional (meth) acrylate having the structure represented by the formula (A2) with respect to the content of the bifunctional (meth) acrylate containing the structure represented by the formula (A1), that is, (A2) / (A1) is preferably in a molar ratio of 0.40 or less. If the ratio (A2) / (A1) (molar ratio) is 0.40 or less, it is possible to reduce absorption of light at a short wavelength (450 nm or less), particularly light-emitting diode (LED) light, and further improve light resistance. Propensity. From the same point of view, the ratio (A2) / (A1) (molar ratio) is preferably 0.35 or less, more preferably 0.30 or less, and particularly preferably 0.25 or less. The lower limit value is not particularly limited and may be 0.01 Above, and also 0.05 or more.
從成形時的流動性、以及硬化物的抗張強度、耐衝擊性及耐藥品性的觀點來看,(A)成分的分子量以150~700為佳,以200~650較佳,以250~600更佳。特別是,包含由前述式(A1)表示的結構之2官能(甲基)丙烯酸酯的分子量,以150~500為佳,以200~400較佳,包含由前述式(A2)表示的結構之2官能(甲基)丙烯酸酯的分子量,以350~700為佳,以400~650較佳,以400~600更佳。From the viewpoint of fluidity during molding, and tensile strength, impact resistance, and chemical resistance of the hardened material, the molecular weight of the component (A) is preferably 150 to 700, more preferably 200 to 650, and 250 to 600 is better. In particular, the molecular weight of the bifunctional (meth) acrylate containing the structure represented by the aforementioned formula (A1) is preferably 150 to 500, more preferably 200 to 400, and includes the structure represented by the aforementioned formula (A2). The molecular weight of the bifunctional (meth) acrylate is preferably 350 to 700, more preferably 400 to 650, and even more preferably 400 to 600.
更具體而言,作為(A)成分,較佳是含有從由聚乙二醇二丙烯酸酯及環氧乙烷改質雙酚A二丙烯酸酯所組成之群組中選出的至少1種,更佳是至少含有聚乙二醇二丙烯酸酯,含有聚乙二醇二丙烯酸酯與環氧乙烷改質雙酚A二丙烯酸酯的態樣亦佳。 前述環氧乙烷改質雙酚A二丙烯酸酯的含量相對於前述聚乙二醇二丙烯酸酯的含量的比例亦即環氧乙烷改質雙酚A二丙烯酸酯/聚乙二醇二丙烯酸酯,以莫耳比計,較佳是0.40以下,更佳是0.35以下,進一步更佳是0.30以下,特佳是0.25以下,下限值並無特別限制,可為0.01以上,且亦可為0.05以上。More specifically, the component (A) preferably contains at least one selected from the group consisting of polyethylene glycol diacrylate and ethylene oxide modified bisphenol A diacrylate, and more Preferably, it contains at least polyethylene glycol diacrylate, and also contains polyethylene glycol diacrylate and ethylene oxide modified bisphenol A diacrylate. The ratio of the content of the ethylene oxide modified bisphenol A diacrylate to the content of the polyethylene glycol diacrylate, that is, the content of the ethylene oxide modified bisphenol A diacrylate / polyethylene glycol diacrylate The ester, in terms of mole ratio, is preferably 0.40 or less, more preferably 0.35 or less, even more preferably 0.30 or less, particularly preferably 0.25 or less. The lower limit value is not particularly limited, and may be 0.01 or more, and may also be Above 0.05.
((B)6官能(甲基)丙烯酸酯,其是由含或不含氧原子之脂肪族烴基(b1)與(甲基)丙烯醯基(b2)所構成) (B)成分能夠顯現下述這樣的功能:提高本發明的導光體用光硬化性樹脂組成物的硬化物的剛性、提高耐熱性、提高耐潛變性提高及調整折射率。 作為(B)成分使用的6官能(甲基)丙烯酸酯,可為6官能丙烯酸酯及6官能甲基丙烯酸酯中的任一種。此等之中,從反應迅速進行這樣的觀點來看,以6官能丙烯酸酯為佳。該(B)成分是由含或不含氧原子之脂肪族烴基(b1)與(甲基)丙烯醯基(b2)所構成且不含胺酯鍵。作為脂肪族烴基(b1),以飽和脂肪族烴基(b1’)為佳。藉由將(B)成分設為由含或不含氧原子之脂肪族烴基(b1)與(甲基)丙烯醯基(b2)所構成且不含胺酯鍵,能夠使耐光性非常優異。((B) 6-functional (meth) acrylate, which is composed of an aliphatic hydrocarbon group (b1) with or without an oxygen atom and a (meth) acrylfluorenyl group (b2))) Such a function is described to improve the rigidity of the cured product of the photocurable resin composition for a light guide of the present invention, to improve heat resistance, to improve latent resistance, and to adjust the refractive index. (6) The 6-functional (meth) acrylate used as the (B) component may be any of a 6-functional acrylate and a 6-functional methacrylate. Among these, a 6-functional acrylate is preferable from the viewpoint that the reaction proceeds rapidly. The component (B) is composed of an aliphatic hydrocarbon group (b1) with or without an oxygen atom and a (meth) acrylfluorenyl group (b2) and does not contain an amine ester bond. The aliphatic hydrocarbon group (b1) is preferably a saturated aliphatic hydrocarbon group (b1 '). The component (B) is made of an aliphatic hydrocarbon group (b1) with or without an oxygen atom, and a (meth) acrylfluorenyl group (b2), and does not contain an amine ester bond, so that the light resistance can be extremely excellent.
作為(B)成分,較佳是包含由下述式(B1)表示的結構。式(B1)中,*表示與其它基團鍵結的部位。The component (B) preferably contains a structure represented by the following formula (B1). In the formula (B1), * represents a site bonded to another group.
由前述式(B1)表示的結構是從二季戊四醇將6個氫原子去除後餘留的結構,*表示與其它基團鍵結的部位,該*可與(甲基)丙烯醯基(b2)直接鍵結在一起,且亦可經由任意連結基來與(甲基)丙烯醯基(b2)鍵結在一起。前述式(B1)中,較佳是各*各自直接或間接地與1個(甲基)丙烯醯基(b2)鍵結在一起。 此外,作為前述連結基,可舉例如下述連結基等。式中,p為1~8的整數,q為1~3的整數,*1 表示與式(B1)中的氧原子鍵結的部位,*2 表示與(甲基)丙烯醯基(b2)鍵結的部位。 p為亞甲基的重複單元數,以3~7的整數為佳,以4~6的整數較佳,以5更佳。 q為上述式中的被[]包圍的基團的重複單元數,以1或2為佳,可為1,且亦可為2。 作為前述連結基,較佳是下述連結基。式中,*1 表示與式(B1)中的氧原子鍵結的部位,*2 表示與(甲基)丙烯醯基(b2)鍵結的部位。The structure represented by the aforementioned formula (B1) is a structure remaining after removing 6 hydrogen atoms from dipentaerythritol, and * indicates a site bonded to another group, and the * may be bonded to (meth) acrylfluorenyl (b2) They are directly bonded together, and may also be bonded to (meth) acrylfluorenyl (b2) via any linking group. In the formula (B1), each * is preferably directly or indirectly bonded to one (meth) acrylfluorenyl group (b2). Examples of the linking group include the following linking groups. In the formula, p is an integer of 1 to 8, q is an integer of 1 to 3, * 1 represents a site bonded to an oxygen atom in formula (B1), and * 2 represents a (meth) acrylfluorenyl group (b2). Bonding site. p is the number of repeating units of a methylene group, and an integer of 3 to 7 is preferable, an integer of 4 to 6 is preferable, and 5 is more preferable. q is the number of repeating units of the group surrounded by [] in the above formula, and is preferably 1 or 2, and may be 1 or 2. The aforementioned linking group is preferably the following linking group. In the formula, * 1 represents a site bonded to an oxygen atom in formula (B1), and * 2 represents a site bonded to (meth) acrylfluorenyl (b2).
作為(B)成分,更佳是從由下述化合物(B1-1)~(B1-3)所組成之群組中選出的至少1種,進一步更佳是從由下述化合物(B1-1)~(B1-3)所組成之群組中選出的1種。上述式(B1-1)~(B1-3)中,*1 表示與任一個*鍵結,R2 為氫原子或甲基;1個化合物中,複數個R2 分別可相同且亦可不同。 上述式(B1-1)~(B1-3)中,從反應迅速進行這樣的觀點來看,R2 以氫原子為佳。1個化合物中,複數個R2 較佳是相同,更佳是皆為氫原子。The component (B) is more preferably at least one selected from the group consisting of the following compounds (B1-1) to (B1-3), and even more preferably is selected from the following compound (B1-1) ) ~ (B1-3) One selected from the group consisting of: In the above formulae (B1-1) to (B1-3), * 1 represents a bond with any one of the *, and R 2 is a hydrogen atom or a methyl group; in a compound, a plurality of R 2 may be the same or different. . In the above formulae (B1-1) to (B1-3), from the viewpoint that the reaction proceeds rapidly, R 2 is preferably a hydrogen atom. In one compound, a plurality of R 2 are preferably the same, and more preferably all of them are hydrogen atoms.
作為(B)成分,可單獨使用1種,且亦可併用2種以上。 從成形時的流動性以及硬化物的抗張強度、耐衝擊性及耐藥品性的觀點來看,(B)成分的分子量以350~3,000為佳,以350~2,000較佳,以450~2,000更佳,以550~1,800特佳。例如:(B)成分的分子量可為350~1,000,且亦可為550~1,000,且亦可為550~650。此外,可為700~900,且亦可為1,200~2,000,且亦可為1,500~2,000,且亦可為1,500~1,800。(B) A component may be used individually by 1 type, and may use 2 or more types together. From the viewpoint of fluidity during molding and tensile strength, impact resistance, and chemical resistance of the hardened material, the molecular weight of the component (B) is preferably 350 to 3,000, more preferably 350 to 2,000, and 450 to 2,000. More preferably, it is particularly preferably 550 to 1,800. For example, the molecular weight of (B) component may be 350-1,000, and may be 550-1,000, and may be 550-650. In addition, it may be 700 to 900, and may be 1,200 to 2,000, and may be 1,500 to 2,000, and may be 1,500 to 1,800.
((A)成分與(B)成分的含有比例) 本發明的導光體用光硬化性樹脂組成物中,(A)成分與(B)成分的含有比例並無特別限制,從耐光性的觀點來看,較佳是前述(A)成分的合計官能基數相對於前述(B)成分的合計官能基數亦即(A)/(B)成為1.1~8。此外,從除了耐光性以外還使本發明的導光體用光硬化性樹脂組成物具有適度的彈性模數且使硬化物的切割性優異的觀點來看,更佳是前述(A)成分的合計官能基數相對於前述(B)成分的合計官能基數亦即(A)/(B)成為1.3~5,進一步更佳是前述(A)成分的合計官能基數相對於前述(B)成分的合計官能基數亦即(A)/(B)成為1.3~3.60。 再者,當本發明的導光體用光硬化性樹脂組成物含有不相當於前述(B)成分之6官能(甲基)丙烯酸酯時,能夠將上述比例的分母置換為(B)成分的官能基數與不相當於(B)成分之6官能(甲基)丙烯酸酯的官能基數的總量,且此時,較佳數值範圍亦與前述相同。 此處,所謂優異的切割性,是意指能夠將本發明的導光體用光硬化性樹脂組成物的硬化物切割成平滑且切割時不會產生碎片。若在將硬化物切割而製作成導光體時產生碎片,則反射性能會降低,故有尋求切割性優異的傾向。(Content ratio of (A) component and (B) component) In the photocurable resin composition for a light guide of the present invention, the content ratio of the (A) component and the (B) component is not particularly limited. From the viewpoint, the total number of functional groups of the component (A) is preferably 1.1 to 8 with respect to the total number of functional groups of the component (B), that is, (A) / (B). In addition to the light resistance, from the viewpoint that the photocurable resin composition for a light guide of the present invention has a moderate modulus of elasticity and excellent cuttability of the cured product, it is more preferable that The total number of functional groups is 1.3 to 5, that is, the total number of functional groups of the (B) component, that is, (A) / (B), and more preferably the total number of functional groups of the (A) component relative to the total of the (B) component. The number of functional groups, that is, (A) / (B) is 1.3 to 3.60. When the photocurable resin composition for a light guide of the present invention contains a 6-functional (meth) acrylate not corresponding to the component (B), the denominator of the above ratio can be replaced with the component (B). The total number of functional groups and the number of functional groups of the 6-functional (meth) acrylate not corresponding to the (B) component, and in this case, the preferred numerical range is also the same as described above. Here, the term “excellent dicing property” means that the cured product of the photocurable resin composition for a light guide of the present invention can be cut smoothly and no chips are generated during cutting. When fragments are generated when a cured product is cut to form a light guide, the reflection performance is lowered, and therefore, excellent cutting properties tend to be sought.
再者,若本發明的導光體用光硬化性樹脂組成物的硬化物的彈性模數過低亦即硬化物過軟,則切割時會對切割刀造成負荷,故不佳。另一方面,若本發明的導光體用光硬化性樹脂組成物的硬化物的彈性模數過高亦即硬化物過硬,則切割時容易產生碎片,而有反射性能會降低的傾向,故不佳。 因此,從獲得優異切割性的觀點來看,本發明的導光體用光硬化性樹脂組成物的硬化物的彈性模數以400~1,000 MPa為佳,以450~1,000 MPa較佳,以500~1,000 MPa更佳。Furthermore, if the elastic modulus of the hardened | cured material of the photocurable resin composition for light guides of this invention is too low, that is, a hardened | cured material is too soft, it will load a cutting blade when cutting, and it is unpreferable. On the other hand, if the elastic modulus of the cured product of the photocurable resin composition for a light guide of the present invention is too high, that is, the cured product is too hard, fragments are likely to be generated during cutting, and the reflection performance tends to decrease. Not good. Therefore, from the viewpoint of obtaining excellent cutting properties, the elastic modulus of the cured product of the photocurable resin composition for a light guide of the present invention is preferably 400 to 1,000 MPa, more preferably 450 to 1,000 MPa, and 500 ~ 1,000 MPa is better.
(其它成分) 本發明的導光體用光硬化性樹脂組成物,可在不損害本發明的效果的範圍內含有:前述(A)成分及前述(B)成分以外的其它成分。 作為該其它成分,能夠使用:可作為導光體的材料使用的習知成分。可舉例如:不相當於前述(A)成分及前述(B)成分之中的任一種之(甲基)丙烯酸酯化合物、光聚合起始劑、散射粒子、抗氧化劑、光安定劑、難燃劑、難燃助劑、鏈轉移劑等,但並不受此等所限制。 作為不相當於前述(A)成分及前述(B)成分之中的任一種之(甲基)丙烯酸酯化合物,可舉例如:含有胺酯鍵之6官能(甲基)丙烯酸酯等的胺酯系丙烯酸酯。(Other components) 光 The photocurable resin composition for a light guide of the present invention may contain other components than the aforementioned (A) component and the aforementioned (B) component as long as the effects of the invention are not impaired. As the other component, a conventional component that can be used as a material of a light guide can be used. Examples include (meth) acrylate compounds, photopolymerization initiators, scattering particles, antioxidants, light stabilizers, and flame retardants that do not correspond to any of the components (A) and (B). Agents, flame retardant additives, chain transfer agents, etc., but are not limited by these. Examples of the (meth) acrylate compound that does not correspond to any of the (A) component and the (B) component include amine esters such as a 6-functional (meth) acrylate containing an amine ester bond. Acrylate.
特別是,從耐光性及切割性的觀點來看,作為本發明的導光體用光硬化性樹脂組成物,較佳是:含有相對於前述(A)成分與前述(B)成分的總量為5 莫耳%以下的含有胺酯鍵之6官能(甲基)丙烯酸酯、或不含含有胺酯鍵之6官能(甲基)丙烯酸酯,更佳是:不含含有胺酯鍵之6官能(甲基)丙烯酸酯。 含有胺酯鍵之6官能(甲基)丙烯酸酯的含量,更佳是相對於前述(A)成分與前述(B)成分的總量為3 莫耳%以下,進一步更佳是相對於前述(A)成分與前述(B)成分的總量為2 莫耳%以下。藉由含有胺酯鍵之6官能(甲基)丙烯酸酯的含量抑制在上述範圍內或不含,而有能夠使耐光性良好而抑制因光而變色的傾向。In particular, from the viewpoints of light resistance and dicing property, the photocurable resin composition for a light guide of the present invention preferably contains the total amount of the component (A) and the component (B). It is 5 mole% or less of 6-functional (meth) acrylates containing amine ester bonds, or 6-functional (meth) acrylates containing amine ester bonds, and more preferably: 6 containing amine ester bonds Functional (meth) acrylate. The content of the 6-functional (meth) acrylate containing an amine ester bond is more preferably 3 mol% or less with respect to the total amount of the aforementioned (A) component and the aforementioned (B) component, and still more preferably relative to the aforementioned ( The total amount of the component A) and the component (B) is 2 mol% or less. When the content of the 6-functional (meth) acrylate containing an amine ester bond is suppressed within the above range or is not contained, there is a tendency that the light resistance can be improved and the discoloration due to light can be suppressed.
並且,從耐光性及切割性的觀點來看,作為本發明的導光體用光硬化性樹脂組成物,較佳是:不僅不含含有胺酯鍵之「6官能」(甲基)丙烯酸酯,且亦不含含有胺酯鍵之(甲基)丙烯酸酯。因此,亦可謂較佳是:含有相對於前述(A)成分與前述(B)成分的總量為5 莫耳%以下的含有胺酯鍵之(甲基)丙烯酸酯、或不含含有胺酯鍵之(甲基)丙烯酸酯,更佳是:不含含有胺酯鍵之(甲基)丙烯酸酯。此外,含有胺酯鍵之(甲基)丙烯酸酯的含量,更佳是相對於前述(A)成分與前述(B)成分的總量為3 莫耳%以下,進一步更佳是相對於前述(A)成分與前述(B)成分的總量為2 莫耳%以下。藉由含有胺酯鍵之(甲基)丙烯酸酯的含量較少,而有能夠使耐光性良好而抑制因光而變色的傾向。 從相同的觀點來看,作為本發明的導光體用光硬化性樹脂組成物,亦較佳為下述態樣:不含含有氮原子之(甲基)丙烯酸酯。In addition, from the viewpoint of light resistance and dicing property, it is preferable that the photocurable resin composition for a light guide of the present invention does not contain only "6-functional" (meth) acrylate containing an amine ester bond. , And also does not contain (meth) acrylates containing amine ester bonds. Therefore, it can also be said that it is preferable to contain an amine ester bond-containing (meth) acrylate or not to contain an amine ester in an amount of 5 mol% or less based on the total amount of the component (A) and the component (B). The (meth) acrylate having a bond is more preferably free of a (meth) acrylate having an amine ester bond. In addition, the content of the (meth) acrylate containing an amine ester bond is more preferably 3 mol% or less with respect to the total amount of the component (A) and the component (B), and further more preferably relative to the aforementioned ( The total amount of the component A) and the component (B) is 2 mol% or less. When the content of the (meth) acrylic acid ester containing an amine ester bond is small, there is a tendency that the light resistance can be improved and the discoloration due to light can be suppressed. From the same viewpoint, it is also preferable that the photocurable resin composition for a light guide of the present invention does not contain a (meth) acrylate containing a nitrogen atom.
作為前述光聚合起始劑,能夠使用:可使光硬化性樹脂組成物含有的習知光聚合起始劑。例如:醯基氧化膦系光聚合起始劑、芳香族酮系光聚合起始劑、醌系光聚合起始劑、烷基苯基酮系光聚合起始劑、吖啶系光聚合起始劑、苯基甘胺酸系光聚合起始劑、香豆素系光聚合起始劑、肟(oxime)酯系光聚合起始劑、咪唑系光聚合起始劑等。此等之中,以烷基苯基酮系光聚合起始劑為佳。 光聚合起始劑可單獨使用1種,且亦可併用2種以上。As the photopolymerization initiator, a conventional photopolymerization initiator that can be contained in a photocurable resin composition can be used. For example: fluorenyl phosphine oxide based photopolymerization initiator, aromatic ketone based photopolymerization initiator, quinone based photopolymerization initiator, alkylphenyl ketone based photopolymerization initiator, acridine based photopolymerization start Agent, phenylglycine-based photopolymerization initiator, coumarin-based photopolymerization initiator, oxime ester-based photopolymerization initiator, imidazole-based photopolymerization initiator, and the like. Among these, an alkylphenylketone-based photopolymerization initiator is preferred. The photopolymerization initiator may be used alone or in combination of two or more.
前述散射粒子的折射率與除了該散射粒子以外之導光體用光硬化性樹脂組成物的硬化物不同。該散射粒子具有下述功能:使在導光體中行進的光的角度變更來使其散射。 作為散射粒子,可舉例如:交聯聚苯乙烯微粒子等。若為透明度高的材料,則亦能夠使用其它材質的塑膠粒子、玻璃粒子等。 其中,為了使光散射,重點是具有折射率差。較佳是:在除了該散射粒子以外之導光體用光硬化性樹脂組成物的硬化物與散射粒子之間,折射率差為0.005以上。從抑制光取出效率降低且容易藉由散射來獲得使光均勻化的效果這樣的觀點來看,較佳是該折射率差為0.005~0.015。此處,除了該散射粒子以外之導光體用光硬化性樹脂組成物的硬化物的折射率與散射粒子的折射率,可其中任一種的折射率較大。再者,所謂折射率差,是指兩者的折射率的差值的絕對值。 散射粒子的形狀並無特別限制,以球狀為佳。 散射粒子的平均粒徑並無特別限制,以0.5~5 μm為佳,以1.5~3.5 μm較佳。藉由將散射粒子的平均粒徑設為0.5 μm以上,能夠抑制光過度散射而使光取出效率降低的情形。此外,藉由將散射粒子的平均粒徑設為5 μm以下,能夠一面維持較高的光取出效率一面獲得充分的光擴散效果。The refractive index of the scattering particles is different from a cured product of a photocurable resin composition for a light guide other than the scattering particles. The scattering particles have a function of changing the angle of light traveling through the light guide to scatter the light. As the scattering particles, for example, crosslinked polystyrene fine particles and the like can be mentioned. If it is a highly transparent material, plastic particles and glass particles of other materials can also be used. Among them, in order to scatter light, it is important to have a refractive index difference. It is preferable that the refractive index difference between the hardened | cured material of the photocurable resin composition for light guides other than this scattering particle, and a scattering particle is 0.005 or more. From the viewpoint of suppressing a decrease in light extraction efficiency and easily obtaining an effect of homogenizing light by scattering, the refractive index difference is preferably 0.005 to 0.015. Here, either the refractive index of the cured product of the photocurable resin composition for light guides other than the scattering particles or the refractive index of the scattering particles may be larger. The refractive index difference means the absolute value of the difference in refractive index between the two. The shape of the tritium scattering particles is not particularly limited, and a spherical shape is preferred. The average particle diameter of the thallium scattering particles is not particularly limited, but is preferably 0.5 to 5 μm, and more preferably 1.5 to 3.5 μm. By setting the average particle diameter of the scattering particles to 0.5 μm or more, it is possible to suppress a situation in which light is excessively scattered and the light extraction efficiency is reduced. In addition, by setting the average particle diameter of the scattering particles to 5 μm or less, a sufficient light diffusion effect can be obtained while maintaining a high light extraction efficiency.
作為抗氧化劑並無特別限制,以酚系抗氧化劑等為佳。 作為光安定劑並無特別限制,可舉例如受阻胺系光安定劑等。 作為難燃劑並無特別限制,可舉例如:金屬水合物、磷系難燃劑等。 作為難燃助劑並無特別限制,可舉例如:三氧化銻、鉬酸鋅等無機難燃助劑。 作為鏈轉移劑並無特別限制,可舉例如:2-巰基乙醇、月桂基硫醇、縮水甘油基硫醇、巰基乙酸、巰基乙酸2-乙基己酯、2,3-二巰基-1-丙醇、1,4-雙(3-巰基丁醯氧基)丁烷、季戊四醇肆(3-巰基丁酸酯)等硫醇化合物等。The antioxidant is not particularly limited, and a phenol-based antioxidant is preferred. Rhenium is not particularly limited as a light stabilizer, and examples thereof include a hindered amine light stabilizer. Rhenium is not particularly limited as a flame retardant, and examples thereof include metal hydrates and phosphorus flame retardants. Rhenium is not particularly limited as a flame retardant additive, and examples thereof include inorganic flame retardant additives such as antimony trioxide and zinc molybdate. The chain transfer agent is not particularly limited, and examples thereof include 2-mercaptoethanol, laurylmercaptan, glycidylmercaptan, thioglycolic acid, 2-ethylhexyl thioglycolate, and 2,3-dimercapto-1- Thiol compounds such as propanol, 1,4-bis (3-mercaptobutyryloxy) butane, and pentaerythritol (3-mercaptobutyrate).
(導光體用光硬化性樹脂組成物的調製方法) 本發明的導光體用光硬化性樹脂組成物的調製方法並無特別限制,能夠藉由將前述各成分混合並充分攪拌來調製導光體用光硬化性樹脂組成物。攪拌較佳是在室溫(5~30℃左右)進行。再者,可在將各成分混合時亦將散射粒子一起混合,且可在將散射粒子以外的成分混合並充分攪拌後再將散射粒子混合並攪拌。 再者,為了不會對導光體的特性造成不良影響,導光體用光硬化性樹脂組成物較佳是未混入氣泡。因此,雖然未特別限制,較佳是例如:使用超音波洗淨器以頻率31 Hz來進行處理5~20分鐘,並進一步使用自轉公轉混合機,以公轉轉數1,000~2,000 min- 1 、自轉轉數60~100 min- 1 來攪拌10~20分鐘而進行消泡。(Method for preparing light-curable resin composition for light guide) The method for preparing the light-curable resin composition for light guide of the present invention is not particularly limited, and the above-mentioned components can be prepared by mixing and stirring the components Photocurable resin composition for light body. Stirring is preferably performed at room temperature (about 5 to 30 ° C). Furthermore, the scattering particles may be mixed together when the components are mixed, and the components other than the scattering particles may be mixed and sufficiently stirred, and then the scattering particles may be mixed and stirred. Further, in order not to adversely affect the characteristics of the light guide, the photocurable resin composition for a light guide is preferably free of air bubbles. Thus, while not particularly limited, preferred are, for example: using ultrasonic cleaning at a frequency of 31 Hz to be processed 5 to 20 minutes, and further with a planetary mixer, a well around the number of 1,000 ~ 2,000 min - 1, since the number of around 60 ~ 100 min - 1 to be stirred for 10 to 20 minutes for defoaming.
[導光體用硬化物] 使本發明的導光體用光硬化性樹脂組成物硬化而成的硬化物,能夠作為導光體有效地使用。換言之,本發明亦提供一種導光體用硬化物,其是使導光體用光硬化性樹脂組成物硬化而成。 (導光體用硬化物的製造方法) 導光體用硬化物的製造方法並無特別限制,能夠使用習知的製造方法。其次,說明導光體用硬化物的製造方法的一例。 使後述介質8的材料亦即本發明的導光體用光硬化性樹脂組成物流入至既定的模具中。此時,模具的上下面的至少一方,例如預先設為玻璃等的透明體,來預先作成能夠從外部對導光體用光硬化性樹脂組成物照射活性能量線。照射活性能量線來使導光體用光硬化性樹脂組成物硬化,便能夠製造導光體用硬化物。亦能夠直接作為後述導光體使用,且可如後所述般地藉由對該硬化物的外周適當進行切割加工,來切割成目標的形狀及大小後,作為導光體使用。 硬化能夠使用活性能量線。該活性能量線並無特別限制,可舉例如:紫外線、電子束、α射線、β射線等。此等之中,以紫外線為佳。當照射紫外線時,其光源較佳是使用一種紫外線照射裝置,其具有例如:氙氣燈、高壓水銀燈或金屬鹵素燈。 硬化條件並無特別限制,例如:當導光體用硬化物的厚度的基準為1 mm時,較佳是以使曝光量成為10~900 mJ/cm2 的方式曝光,更佳是以使曝光量成為50~150 mJ/cm2 的方式曝光。[Hardened Product for Light Guide] The hardened product obtained by curing the photocurable resin composition for a light guide of the present invention can be effectively used as a light guide. In other words, this invention also provides the hardened | cured material for light guides which hardened | cured the photocurable resin composition for light guides. (Manufacturing method of hardened | cured material for light guides) The manufacturing method of hardened | cured material for light guides is not specifically limited, A well-known manufacturing method can be used. Next, an example of the manufacturing method of the hardened | cured material for light guides is demonstrated. The material of the medium 8 described later, that is, the photocurable resin composition for a light guide of the present invention is introduced into a predetermined mold. At this time, at least one of the upper and lower surfaces of the mold is, for example, a transparent body such as glass in advance, so that an active energy ray can be previously irradiated to the photocurable resin composition for light guides from the outside. The light-curable resin composition for a light guide is hardened by irradiating active energy rays, and the hardened | cured material for a light guide can be manufactured. It can also be used directly as a light guide described later, and as described later, it can be used as a light guide by cutting the outer periphery of the hardened material appropriately to cut into a target shape and size. Hardening can use active energy rays. The active energy ray is not particularly limited, and examples thereof include ultraviolet rays, electron beams, α rays, and β rays. Among these, ultraviolet rays are preferred. When irradiating ultraviolet rays, its light source is preferably an ultraviolet irradiation device, which has, for example, a xenon lamp, a high-pressure mercury lamp, or a metal halide lamp. There are no particular restrictions on the hardening conditions. For example, when the standard of the thickness of the hardened material for the light guide is 1 mm, the exposure is preferably performed so that the exposure amount becomes 10 to 900 mJ / cm 2 . Exposure is performed so that the amount becomes 50 to 150 mJ / cm 2 .
[導光體] 本發明的導光體用硬化物亦能夠直接作為導光體,且能夠適當進行切割加工來獲得期望形狀及大小的導光體。切割的方法並無特別限制,能夠使用切割器等在製造導光體時能夠使用的一般切割加工裝置。 以下,一面參照圖式一面說明利用上述方式獲得的本發明的導光體的一例。其中,由於圖式僅為概略的圖,故具體的尺寸並不受圖式所限制。[Light Guide] 硬化 The cured product for a light guide of the present invention can also be used directly as a light guide, and a cutting process can be appropriately performed to obtain a light guide of a desired shape and size. The cutting method is not particularly limited, and a general cutting processing device that can be used when manufacturing a light guide body such as a cutter can be used. Hereinafter, an example of the light guide of the present invention obtained by the above-mentioned method will be described with reference to the drawings. However, since the drawings are only schematic, the specific dimensions are not limited by the drawings.
作為本發明的導光體的一例,是使用第1圖~第5圖來說明。 導光體1,其具有:入射面2,來自光源7(參照第4圖)的入射光9入射至該入射面;出射面3,從前述入射面2入射後的入射光,在被側面4包圍的內部所具備的介質8中傳播後,作為出射光10從該出射面射出;並且,前述介質8為本發明的導光體用硬化物。 導光體1具有下述功能:使從入射面2入射的光(入射光9)效率良好地從出射面3射出。此處,所謂效率良好,是指光取出效率良好,在出射面3的出射光10的亮度相對於在入射面2的入射光9的亮度的比例越接近1則效率越良好。所謂該亮度,是指從入射面2或出射面3的法線方向觀察時的每單位面積的明亮度(cd/m2 )。 依據司乃耳(Snell’s)定律,已知具有較臨界角更大的入射角的光,無法從折射率高的介質8(導光體1的內部)行進至折射率低的介質(外部空氣中),而會全反射。側面4具有下述功能:藉由全反射來將從入射面2入射至側面4的光(未圖示)封閉在導光體1的內部。An example of the light guide of the present invention will be described using FIGS. 1 to 5. The light guide 1 includes an incident surface 2 to which incident light 9 from a light source 7 (see FIG. 4) is incident, and an exit surface 3 to which incident light from the incident surface 2 is incident on the side surface 4. After propagating through the medium 8 included in the enclosed interior, the medium 8 is emitted from the emitting surface as the outgoing light 10; and the medium 8 is a hardened material for a light guide of the present invention. The light guide 1 has a function of efficiently emitting light (incident light 9) incident from the incidence surface 2 from the emission surface 3. Here, the term “good efficiency” means that the light extraction efficiency is good. The closer the ratio of the brightness of the emitted light 10 on the emitting surface 3 to the brightness of the incident light 9 on the incident surface 2 is, the better the efficiency is. The brightness refers to the brightness per unit area (cd / m 2 ) when viewed from the normal direction of the entrance surface 2 or the exit surface 3. According to Snell's law, it is known that light with a larger incident angle than the critical angle cannot travel from medium 8 with high refractive index (inside light guide 1) to medium with low refractive index (inside air) ), And will be totally reflected. The side surface 4 has a function of confining light (not shown) incident from the incident surface 2 to the side surface 4 inside the light guide 1 by total reflection.
(形狀) 如第1圖所示,作為導光體1的外形的一例,可舉例如:長度L、寬度W、高度H的近似四角柱,但不限定於此。所謂近似四角柱,是意指實質上為四角柱,雖當然亦包括完全為四角柱,但其是意指各邊可在能夠顯現導光體的功能的範圍內從完全平行發生些微偏移。 長度L並無特別限制,較佳是超過寬度W或高度H的3倍。若長度L亦即光程長較長,則光與散射粒子6碰觸的機率會增加。因此,調整散射粒子6的填充率,即容易滿足混色性及均齊度。當長度L設定成超過寬度W的3倍時,以減少散射粒子6的填充率的方式進行調整,便能夠在維持滿足出射光10的均勻性(混色性及均齊度)的狀態下維持效率。(Shape) As shown in FIG. 1, as an example of the outer shape of the light guide 1, for example, an approximate quadrangular prism having a length L, a width W, and a height H may be used, but is not limited thereto. The so-called approximate quadrangular prism means substantially a quadrangular prism, and although it includes a complete quadrangular prism, of course, it means that each side can be slightly shifted from completely parallel within a range in which the function of the light guide can be exhibited. The length L is not particularly limited, but preferably exceeds three times the width W or the height H. If the length L, that is, the optical path length is long, the probability that the light and the scattering particles 6 touch will increase. Therefore, it is easy to satisfy the color mixing property and uniformity by adjusting the filling rate of the scattering particles 6. When the length L is set to more than three times the width W, the efficiency can be maintained while maintaining the uniformity (color mixing and uniformity) of the emitted light 10 by adjusting to reduce the filling rate of the scattering particles 6. .
入射面2與出射面3較佳是近似平行。其原因為:此時,光線有能夠在保持垂直地入射的光的平均角度的狀態下進行入射和射出的傾向,而能夠期待效率方面的優點。此處,所謂近似平行,是意指實質上平行,雖當然亦包括完全平行,但其是意指可在能夠顯現導光體的功能的範圍內從完全平行發生些許偏移。 此外,入射面2與出射面3較佳是設為近似相同形狀。此時,有能夠減少光在側面4漏出並且能夠在側面4效率良好地進行反射的傾向。所謂近似相同形狀,是意指實質上為相同形狀,雖當然亦包括完全為相同形狀,但其是意指形狀可在能夠顯現導光體的功能的範圍內發生些許偏移。The incident surface 2 and the exit surface 3 are preferably approximately parallel. The reason is that at this time, light rays tend to be incident and emitted while maintaining the average angle of light that is incident perpendicularly, and an advantage in terms of efficiency can be expected. Here, the term “approximately parallel” means substantially parallel, and although it includes complete parallelism as a matter of course, it means that a slight deviation from perfect parallelism can occur within a range in which the function of the light guide can be exhibited. In addition, it is preferable that the incident surface 2 and the exit surface 3 have approximately the same shape. At this time, there is a tendency that light leakage on the side surface 4 can be reduced and reflection on the side surface 4 can be performed efficiently. The term “approximately the same shape” means that the shape is substantially the same, and although it includes the completely same shape, it means that the shape may be slightly shifted within a range in which the function of the light guide can be exhibited.
入射面2的高度H及寬度W,較佳是分別設為與可包括入射光9的長度同等以上的尺寸。藉由如此地設定,來自光源7的入射光9會確實地與入射面2碰觸,故能夠減少因為光線沒有碰觸入射面2而未在導光體1內傳播所導致的光的入射損失。The height H and the width W of the incident surface 2 are preferably each equal to or larger than the length that can include the incident light 9. By setting in this way, the incident light 9 from the light source 7 will surely contact the incident surface 2, so it is possible to reduce the incident loss of light caused by the light not touching the incident surface 2 and not propagating in the light guide 1. .
通過出射面3射出的光的亮度,會與出射面3的面積成反比。因此,例如將出射面3的面積(出射面積)設為與入射至入射面2的光的區域的面積(入射面積)同等,相較於將出射面積設為大於入射面積的情形,能夠減少在出射面3的亮度相對於在入射面2的亮度的降低情形。此外,相較於將出射面積設為大於入射面積的情形,能夠提高封閉的效果(在出射面3的亮度相對於在入射面2的亮度的比例),且亦提高混色效果。因此,相較於將出射面積設為大於入射面積的情形,有能夠降低散射粒子6的填充率而更加提高效率的傾向。The brightness of light emitted through the exit surface 3 is inversely proportional to the area of the exit surface 3. Therefore, for example, setting the area (emission area) of the exit surface 3 to be the same as the area (incident area) of a region of light incident on the incident surface 2 can reduce the The brightness of the exit surface 3 is reduced relative to the brightness of the entrance surface 2. In addition, compared with the case where the emission area is set to be larger than the incidence area, the sealing effect (the ratio of the luminance at the emission surface 3 to the luminance at the incidence surface 2) can be improved, and the color mixing effect can also be improved. Therefore, as compared with a case where the emission area is larger than the incidence area, the filling rate of the scattering particles 6 can be reduced and the efficiency can be further improved.
側面4較佳是將表面粗糙度(Ra)設為1.0 μm以下左右。降低側面4的表面粗糙度,便能夠降低光從側面4漏出,而能夠輸出較高的光量。此處,表面粗糙度(Ra)為JIS B 0601(2001年)中所規定的算術平均粗糙度。The side surface 4 preferably has a surface roughness (Ra) of about 1.0 μm or less. Reducing the surface roughness of the side surface 4 can reduce the leakage of light from the side surface 4 and can output a higher light amount. Here, the surface roughness (Ra) is an arithmetic average roughness specified in JIS B 0601 (2001).
(光源) 所謂光源7,是指產生用以入射至導光體1的入射面2的光(入射光9)之物。 第4圖及第5圖中,是使用晶片型的LED封裝體7來作為光源7,該LED封裝體7為多晶片光源,且在1個框體內裝載有用以射出紅、綠、藍的波長帶的光的紅色LED晶片7a、綠色LED晶片7b、藍色LED晶片7c。(Light source) 光源 The light source 7 refers to a substance that generates light (incident light 9) to be incident on the incident surface 2 of the light guide 1. In FIGS. 4 and 5, a chip-type LED package 7 is used as the light source 7. The LED package 7 is a multi-chip light source, and is mounted in a frame to emit red, green, and blue wavelengths. The red LED chip 7a, the green LED chip 7b, and the blue LED chip 7c with the light.
從光源7(參照第4圖)射出後的紅、綠、藍的波長帶的光,會從導光體1的入射面2入射。若將裝載在光源7中的紅色LED晶片7a、綠色LED晶片7b、藍色LED晶片7c作成包括在入射面2的輪廓內側,則光不會在入射面2漏出,而效率良好。The light in the red, green, and blue wavelength bands emitted from the light source 7 (see FIG. 4) is incident from the incident surface 2 of the light guide 1. If the red LED chip 7a, the green LED chip 7b, and the blue LED chip 7c mounted on the light source 7 are included in the inside of the contour of the incident surface 2, light will not leak out on the incident surface 2 and the efficiency will be good.
(光擴散手段) 本發明的導光體中,能夠設為下述態樣:從前述出射面3射出的出射光10,較從前述入射面2入射後的入射光9更均勻化,亦即能夠利用作為光學積分器。此處,本發明中,所謂「均勻化」,是指使出射面內的最小亮度與最大亮度之間的變異相較於入射面更加減少。更具體而言,是指下述狀態:當將面內的最小亮度與最大亮度的比例設為B(B=最小亮度/最大亮度)時,前述入射面2內的最小亮度與最大亮度的比例B2 、前述出射面3內的最小亮度與最大亮度的比例B3 ,會成為B2 <B3 。前述B值越接近1,則面內的亮度會顯示越均勻的狀態,一般而言,當0.9<B時肉眼容易感覺到均勻。 作為使出射光10較入射光9更均勻化的方法,可舉例如:使入射後的光擴散的方法。作為使光擴散的方法,可舉例如:如第2圖所示,在導光體1的出射面3的外側設置薄片狀的擴散體5等的方法;及,對導光體1的內部賦予光的擴散功能的方法等。 作為擴散體5,能夠使用照明時所使用的習知的導光體。 作為對導光體1的內部賦予光的擴散功能的方法,可舉例如:如第3圖所示,使導光體1的內部含有散射粒子6的方法。該散射粒子6是作為包含於導光體用光硬化性樹脂組成物中的成分而說明過的散射粒子。導光體1中填充有散射粒子6來作為介質,該介質具有與除了散射粒子6以外的介質8單獨的折射率不同的折射率。依據司乃耳定律,光在通過折射率不同的介質時,會以與入射的角度不同的角度來射出。散射粒子6具有下述功能:利用該原理來使在介質8中行進的光的角度變更而散射。 [實施例](Light Diffusion Means) In the light guide of the present invention, it is possible to adopt a state in which the exit light 10 emitted from the exit surface 3 is more uniform than the incident light 9 incident from the incident surface 2, that is, Can be used as an optical integrator. Herein, in the present invention, the "uniformization" means that the variation between the minimum brightness and the maximum brightness in the emission surface is reduced compared to the incidence surface. More specifically, it refers to a state in which when the ratio of the minimum brightness to the maximum brightness in a plane is set to B (B = minimum brightness / maximum brightness), the ratio of the minimum brightness to the maximum brightness in the aforementioned incident surface 2 B 2 , and the ratio B 3 between the minimum brightness and the maximum brightness in the exit surface 3 is B 2 <B 3 . The closer the B value is to 1, the more uniform the in-plane brightness is. In general, when 0.9 <B, the naked eye can easily feel uniform. As a method of making the emitted light 10 more uniform than the incident light 9, for example, a method of diffusing the incident light can be mentioned. As a method of diffusing light, for example, as shown in FIG. 2, a method in which a sheet-like diffuser 5 is provided on the outside of the exit surface 3 of the light guide 1; and the inside of the light guide 1 is provided. Method of light diffusion function. As the diffuser 5, a conventional light guide used in lighting can be used. As a method of imparting a light diffusion function to the inside of the light guide 1, for example, as shown in FIG. 3, a method of including the scattering particles 6 inside the light guide 1 may be mentioned. The scattering particles 6 are scattering particles described as components contained in a photocurable resin composition for a light guide. The light guide 1 is filled with scattering particles 6 as a medium having a refractive index different from that of the medium 8 other than the scattering particles 6 alone. According to Snell's law, when light passes through a medium with a different refractive index, it will exit at an angle different from the angle of incidence. The scattering particles 6 have a function of using this principle to change the angle of light traveling through the medium 8 and scatter the light. [Example]
其次,藉由下述實施例來更詳細地說明本發明,但此等實施例在任何意義上皆非用以限制本發明。 使用各例中所製得的光硬化性樹脂組成物的硬化物,依照下述方法來進行各評估。Next, the present invention is described in more detail by the following examples, but these examples are not intended to limit the present invention in any sense. Using the cured product of the photocurable resin composition prepared in each example, each evaluation was performed according to the following method.
[評估方法] <1.亮度降低率:耐光性> 依照下述方法來求出亮度降低率,並設為耐光性的指標。亮度降低率越低,則可謂耐光性越高(耐LED光性)。 首先,以下述方法來測定初期狀態的亮度。作為光源,是使用晶片型LED「LTRB R8SF」(OSRAM公司製)。以使裝載在LED封裝體中的紅、綠、藍3色的LED晶片7a、7b、7c包括在各例中所獲得的導光體的入射面2的方式加以密合來配置。將陽極設為共通,在接地與紅色LED晶片之間插入1 kΩ電阻,在接地與藍色LED晶片之間插入150 Ω電阻,在接地與綠色LED晶片之間不插入電阻,並對LED封裝體7施加電壓2.7 V而使其發光,來評估導光體1的出射面3的正面亮度。測定是使用二維色分布測定裝置「CA-1500」(KONICA MINOLTA股份有限公司製)來進行。對於出射面3,以將寬度方向分割成11等分、高度方向分割成11等分而成的121等分來測定亮度的資料,並將測定的121點的正面亮度的平均值設為初期狀態的亮度b1(cd/m2 )。 然後,以下述方法來照射LED光。作為光源,是使用晶片型的LED「OSTAR Stage LERTDUWS2W」(OSRAM公司製)。以使裝載在LED封裝體中的白色的LED晶片包括在導光體的入射面2的方式加以密合來配置。對晶片施加3.45 V、700 mA來使其發光3小時。 然後,以與初期狀態的亮度測定相同的方法來測定照射後的亮度b2(cd/m2 ),並藉由下述的(1)式來算出亮度降低率。 亮度降低率(%)={(b1-b2)/b1}×100 (1)[Evaluation method] <1. Brightness reduction rate: light resistance> The brightness reduction rate was determined according to the following method, and it was set as an index of light resistance. The lower the brightness reduction rate, the higher the light resistance (LED light resistance). First, the brightness in the initial state was measured by the following method. As the light source, a chip-type LED "LTRB R8SF" (manufactured by OSRAM) was used. The red, green, and blue LED chips 7a, 7b, and 7c mounted in the LED package are arranged so as to include the incident surface 2 of the light guide obtained in each example. Set the anode as common, insert a 1 kΩ resistor between the ground and the red LED chip, insert a 150 Ω resistor between the ground and the blue LED chip, and insert no resistor between the ground and the green LED chip. 7 A voltage of 2.7 V was applied to emit light, and the front luminance of the light-emitting surface 3 of the light guide 1 was evaluated. The measurement was performed using a two-dimensional color distribution measuring device "CA-1500" (manufactured by KONICA MINOLTA Co., Ltd.). For the emission surface 3, the brightness data were measured with 121 equal divisions divided into 11 equal divisions in the width direction and 11 equal divisions in the height direction, and the average value of the measured frontal luminance at 121 points was set to the initial state. Brightness b1 (cd / m 2 ). Then, the LED light was irradiated in the following method. As a light source, a wafer-type LED "OSTAR Stage LERTDUWS2W" (manufactured by OSRAM) was used. The white LED chip mounted on the LED package is arranged so as to be closely adhered to the incident surface 2 of the light guide. 3.45 V, 700 mA was applied to the wafer to emit light for 3 hours. Then, the brightness b2 (cd / m 2 ) after irradiation was measured by the same method as the brightness measurement in the initial state, and the brightness reduction rate was calculated by the following formula (1). Brightness reduction rate (%) = {(b1-b2) / b1} × 100 (1)
<2.彈性模數> (彈性模數測定用的導光體的製造) 將厚度2.0 mm的金屬板的中央挖開長度50 mm、寬度35 mm來作為間隔件,並將玻璃板置於該間隔件的下方,來製作長度50 mm、寬度35 mm、深度2 mm的空隙,並使導光體用光硬化性樹脂組成物流入至該空隙中後,從上方將玻璃板覆蓋。此時是以不使空氣進入至內部的方式進行。 然後,藉由隔著玻璃以UV(紫外線)燈進行照射,來使導光體用光硬化性樹脂組成物充分硬化,而獲得導光體用硬化物。使用切割器(DAC552,DISCO股份有限公司製)來將所獲得的導光體用硬化物切割成寬度25.0 mm、長度40.0 mm,而獲得彈性模數測定用的導光體。 (彈性模數的測定) 使用數位式測力計「ZTS-50」(IMADA股份有限公司製)及測量座「KV-50N-S」(IMADA股份有限公司製),依照JIS K7171(2016年)的方法,來測定彈性模數測定用的導光體的彈性模數(MPa)。<2. Elastic modulus> (Production of light guide for measuring elastic modulus) A center plate with a thickness of 2.0 mm is cut out with a length of 50 mm and a width of 35 mm as a spacer, and the glass plate is placed there. A gap having a length of 50 mm, a width of 35 mm, and a depth of 2 mm was made under the spacer, and a light-curable resin composition was introduced into the gap with the light guide, and then the glass plate was covered from above. At this time, it is performed so that air does not enter into the inside. Then, the photocurable resin composition for a light guide is sufficiently hardened by irradiating it with a UV (ultraviolet) lamp through a glass to obtain a cured product for a light guide. Using a cutter (DAC552, manufactured by DISCO Corporation), the obtained cured light guide was cut into a width of 25.0 mm and a length of 40.0 mm to obtain a light guide for measuring elastic modulus. (Measurement of Elastic Modulus) Use digital dynamometer "ZTS-50" (made by IMADA Co., Ltd.) and measuring stand "KV-50N-S" (made by IMADA Co., Ltd.) in accordance with JIS K7171 (2016) Method to measure the elastic modulus (MPa) of the light guide for measuring the elastic modulus.
<3.切割性> 使用切割器(DAC552,DISCO股份有限公司製),以4800號數的刀具來將各例中所獲得的導光體用硬化物切割成寬度1.05 mm、長度4.15 mm。切割過程中,主軸電流值不超過上限值亦即1.4 A的90%,且在觀察切割出來的20個導光體的切割面時無法觀察到100 μm以上的裂痕和碎片的情形評估為切割性良好(A)。除此之外的情形評估為切割性不良(B)。<3. Cutability> Using a cutter (DAC552, manufactured by DISCO Co., Ltd.), the hardened material for light guides obtained in each example was cut into a width of 1.05 mm and a length of 4.15 mm with a cutter number of 4,800. During the cutting process, the spindle current value does not exceed 90% of the upper limit value, that is, 1.4 A, and when the cutting surface of the 20 light guides cut out is not observed, cracks and fragments of more than 100 μm cannot be observed. It is evaluated as cutting Good sex (A). Other cases were evaluated as poor dicing (B).
以下,說明實施例及比較例中所使用的各成分。Hereinafter, each component used in an Example and a comparative example is demonstrated.
[(A)成分] ・(A1-1):「PE-200」(商品名,第一工業製藥股份有限公司製),由下述式表示的2官能丙烯酸酯 [(A) Ingredient]-(A1-1): "PE-200" (trade name, manufactured by Daiichi Kogyo Co., Ltd.), a bifunctional acrylate represented by the following formula
・(A2-1):「FA-324A」(商品名,日立化成股份有限公司製),由下述式表示的2官能丙烯酸酯(含芳香族烴基) ・ (A2-1): "FA-324A" (trade name, manufactured by Hitachi Chemical Co., Ltd.), a bifunctional acrylate represented by the following formula (containing an aromatic hydrocarbon group)
[(B)成分] ・(B1-1):「KAYARAD DPCA-20」(商品名,日本化藥股份有限公司製),由下述式表示的6官能丙烯酸酯上述式中,*1 表示與任一個*鍵結。[(B) component]-(B1-1): "KAYARAD DPCA-20" (trade name, manufactured by Nippon Kayaku Co., Ltd.), a 6-functional acrylate represented by the following formula In the above formula, * 1 means bonding to any one of *.
・(B1-2):「KAYARAD DPCA-120」(商品名,日本化藥股份有限公司製),由下述式表示的6官能丙烯酸酯上述式中,*1 表示與任一個*鍵結。・ (B1-2): "KAYARAD DPCA-120" (trade name, manufactured by Nippon Kayaku Co., Ltd.), a 6-functional acrylate represented by the following formula In the above formula, * 1 means bonding to any one of *.
・(B1-3):「A-DPH」(商品名,新中村化學工業股份有限公司製),由下述式表示的二季戊四醇六丙烯酸酯(6官能丙烯酸酯)上述式中,*1 表示與任一個*鍵結。・ (B1-3): "A-DPH" (trade name, manufactured by Shin Nakamura Chemical Industry Co., Ltd.), dipentaerythritol hexaacrylate (6-functional acrylate) represented by the following formula In the above formula, * 1 means bonding to any one of *.
[其它成分] ・酚系抗氧化劑:「ADEKA STAB(註冊商標) AO-80」(ADEKA股份有限公司製) ・光聚合起始劑1:烷基苯基酮系光聚合起始劑「MICURE CP-4」(羥基環己基苯基酮,Toyo Chemicals股份有限公司製) ・光聚合起始劑2:烷基苯基酮系光聚合起始劑「DAROCUR 1173」(α-羥基α-甲基苯丙酮,BASF Japan股份有限公司製)[Other ingredients] ・ Phenol-based antioxidant: "ADEKA STAB (registered trademark) AO-80" (manufactured by ADEKA Co., Ltd.)-Photopolymerization initiator 1: Alkyl phenone-based photopolymerization initiator "MICURE CP -4 "(Hydroxycyclohexylphenyl ketone, manufactured by Toyo Chemicals Co., Ltd.) ・ Photopolymerization initiator 2: Alkylphenylketone-based photopolymerization initiator" DAROCUR 1173 "(α-hydroxyα-methylbenzene Acetone, manufactured by BASF Japan Co., Ltd.)
比較例1中所使用的光硬化性樹脂組成物,是藉由下述製造例1來獲得,且包含含有胺酯鍵之6官能丙烯酸酯。 (製造例1) 將攪拌機、溫度計、冷卻管及空氣導入管安裝在2L三頸燒瓶。將空氣導入至此三頸燒瓶中後,加入季戊四醇三及四丙烯酸酯(東亞合成股份有限公司製,商品名:ARONIX M305)113.32 g、聚乙二醇200二丙烯酸酯(第一工業製藥股份有限公司製,商品名:PE-200)49.36 g、作為聚合抑制劑的對甲氧基苯醌0.08 g、作為觸媒的二月桂酸二丁錫(Tokyo Fine Chemical股份有限公司製,商品名:L101)0.05 g,並升溫至75℃。 升溫後,一面攪拌一面費時2小時滴入六亞甲基二異氰酸酯(旭化成化學股份有限公司製,商品名:DURANATE D-101)40.5 g及聚乙二醇200二丙烯酸酯(第一工業製藥股份有限公司製,商品名:PE-200)26.6 g,進行反應。 滴入結束後,在72~78℃保溫約4小時後,使聚乙二醇200二丙烯酸酯(第一工業製藥股份有限公司製,商品名:PE-200)9.5 g流入。然後,在降溫至40~60℃的期間加入聚乙二醇200二丙烯酸酯(第一工業製藥股份有限公司製,商品名:PE-200)34.0 g,然後一面在40~60℃加入酚系抗氧化劑(ADEKA股份有限公司製,商品名:ADEKA STAB AO-80)7.69 g、烷基苯基酮系光聚合起始劑(BASF Japan股份有限公司製,商品名:DAROCUR 1173)11.5 g、光聚合起始劑(羥基環己基苯基酮,Toyo Chemicals股份有限公司製,商品名:MICURE CP-4)11.5 g、聚乙二醇200二丙烯酸酯(第一工業製藥股份有限公司製,商品名:PE-200)418.9 g、環氧乙烷(EO)改質雙酚A二丙烯酸酯(日立化成股份有限公司製,商品名:FA-324A)一面保溫,而調製一種光硬化性樹脂組成物(比較例1用),其包含含有胺酯鍵之6官能丙烯酸酯。該光硬化性樹脂組成物中的成分及其質量比(其中,表1中的括弧內的數值為莫耳比)是如表1所示。The photocurable resin composition used in Comparative Example 1 was obtained in Production Example 1 below and included a 6-functional acrylate containing an amine ester bond. (Production Example 1) (2) A stirrer, a thermometer, a cooling tube, and an air introduction tube were attached to a 2 L three-necked flask. After air was introduced into this three-necked flask, pentaerythritol tri and tetraacrylate (manufactured by Toa Synthesis Co., Ltd., trade name: ARONIX M305) 113.32 g, polyethylene glycol 200 diacrylate (Daiichi Pharmaceutical Co., Ltd.) were added. (Product name: PE-200) 49.36 g, p-methoxybenzoquinone as a polymerization inhibitor 0.08 g, and catalyst dibutyltin dilaurate (manufactured by Tokyo Fine Chemical Co., Ltd., product name: L101) 0.05 g and warmed to 75 ° C. After heating, 40.5 g of hexamethylene diisocyanate (manufactured by Asahi Kasei Chemical Co., Ltd., trade name: DURANATE D-101) and polyethylene glycol 200 diacrylate (Daiichi Pharmaceutical Co., Ltd.) were added dropwise while stirring for 2 hours. Co., Ltd., trade name: PE-200) 26.6 g, and reacted. After the dripping was completed, after holding at 72 to 78 ° C. for about 4 hours, 9.5 g of polyethylene glycol 200 diacrylate (produced by Daiichi Kogyo Co., Ltd., trade name: PE-200) was poured. Then, 34.0 g of polyethylene glycol 200 diacrylate (made by Daiichi Kogyo Co., Ltd., trade name: PE-200) was added while the temperature was lowered to 40 to 60 ° C, and then phenol based was added at 40 to 60 ° C. Antioxidant (manufactured by ADEKA Co., Ltd., trade name: ADEKA STAB AO-80) 7.69 g, alkyl phenyl ketone photopolymerization initiator (manufactured by BASF Japan Co., Ltd., trade name: DAROCUR 1173) 11.5 g, light Polymerization initiator (hydroxycyclohexylphenyl ketone, manufactured by Toyo Chemicals Co., Ltd., trade name: MICURE CP-4) 11.5 g, polyethylene glycol 200 diacrylate (manufactured by Daiichi Kogyo Co., Ltd., trade name : PE-200) 418.9 g, modified ethylene oxide (EO) bisphenol A diacrylate (manufactured by Hitachi Chemical Co., Ltd., trade name: FA-324A) while maintaining heat while preparing a photocurable resin composition (For Comparative Example 1) containing a 6-functional acrylate containing an amine ester bond. Table 1 shows the components in this photocurable resin composition and their mass ratios (the numerical values in parentheses in Table 1 are mole ratios).
比較例2中所使用的光硬化性樹脂組成物,是藉由下述製造例2來獲得,且包含含有胺酯鍵之6官能丙烯酸酯。 (製造例2) 將攪拌機、溫度計、冷卻管及空氣導入管安裝在2L三頸燒瓶。將空氣導入至此三頸燒瓶中後,加入季戊四醇三及四丙烯酸酯(東亞合成股份有限公司製,商品名:ARONIX M305)117.4 g、聚乙二醇200二丙烯酸酯(第一工業製藥股份有限公司製,商品名:PE-200)51.1 g、作為聚合抑制劑的對甲氧基苯醌0.09 g、作為觸媒的二月桂酸二丁錫(Tokyo Fine Chemical股份有限公司製,商品名:L101)0.05 g,並升溫至75℃。 升溫後,一面攪拌一面費時2小時滴入六亞甲基二異氰酸酯(旭化成化學股份有限公司製,商品名:DURANATE D-101)43.2 g及聚乙二醇200二丙烯酸酯(第一工業製藥股份有限公司製,商品名:PE-200)27.6 g,進行反應。 滴入結束後,在72~78℃保溫約4小時後,使聚乙二醇200二丙烯酸酯(第一工業製藥股份有限公司製,商品名:PE-200)9.8 g流入。然後,在降溫至40~60℃的期間加入聚乙二醇200二丙烯酸酯(第一工業製藥股份有限公司製,商品名:PE-200)35.2 g,然後一面在40~60℃加入酚系抗氧化劑(ADEKA股份有限公司製,商品名:ADEKA STAB AO-80)8.1 g、烷基苯基酮系光聚合起始劑(BASF Japan股份有限公司製,商品名:DAROCUR 1173)12.2 g、光聚合起始劑(羥基環己基苯基酮,Toyo Chemicals股份有限公司製,商品名:MICURE CP-4)12.2 g、聚乙二醇200二丙烯酸酯(第一工業製藥股份有限公司製,商品名:PE-200)433.8 g、環氧乙烷(EO)改質雙酚A二丙烯酸酯(日立化成股份有限公司製,商品名:FA-324A)一面保溫,而調製一種光硬化性樹脂組成物(比較例2用),其包含含有胺酯鍵之6官能丙烯酸酯。該光硬化性樹脂組成物中的成分及其質量比(其中,表1中的括弧內的數值為莫耳比)是如表1所示。The photocurable resin composition used in Comparative Example 2 was obtained in the following Production Example 2 and contained a 6-functional acrylate containing an amine ester bond. (Production Example 2) (2) A stirrer, a thermometer, a cooling tube, and an air introduction tube were attached to a 2 L three-necked flask. After air was introduced into the three-necked flask, pentaerythritol tri and tetraacrylate (manufactured by Toa Synthesis Co., Ltd., trade name: ARONIX M305) 117.4 g, polyethylene glycol 200 diacrylate (Daiichi Pharmaceutical Co., Ltd.) were added. (Trade name: PE-200) 51.1 g, p-methoxybenzoquinone 0.09 g as a polymerization inhibitor, and dibutyltin dilaurate (manufactured by Tokyo Fine Chemical Co., Ltd., trade name: L101) 0.05 g and warmed to 75 ° C. After heating, 43.2 g of hexamethylene diisocyanate (manufactured by Asahi Kasei Chemicals Co., Ltd., trade name: DURANATE D-101) and polyethylene glycol 200 diacrylate (Daiichi Pharmaceutical Co., Ltd.) were added dropwise while stirring for 2 hours. Co., Ltd., trade name: PE-200) 27.6 g, and reacted. After completion of the dropping, heat was maintained at 72 to 78 ° C. for about 4 hours, and then 9.8 g of polyethylene glycol 200 diacrylate (produced by Daiichi Kogyo Co., Ltd., trade name: PE-200) was poured. Then, while the temperature was lowered to 40 to 60 ° C, 35.2 g of polyethylene glycol 200 diacrylate (produced by Daiichi Kogyo Co., Ltd., trade name: PE-200) was added, and then phenol based was added at 40 to 60 ° C. Antioxidant (made by ADEKA Co., Ltd., trade name: ADEKA STAB AO-80) 8.1 g, alkyl phenyl ketone-based photopolymerization initiator (made by BASF Japan Co., Ltd., trade name: DAROCUR 1173) 12.2 g, light Polymerization initiator (hydroxycyclohexylphenyl ketone, manufactured by Toyo Chemicals Co., Ltd., trade name: MICURE CP-4) 12.2 g, polyethylene glycol 200 diacrylate (manufactured by Daiichi Pharmaceutical Co., Ltd., trade name : PE-200) 433.8 g, modified ethylene oxide (EO) bisphenol A diacrylate (manufactured by Hitachi Chemical Co., Ltd., trade name: FA-324A) while maintaining heat while preparing a photocurable resin composition (For Comparative Example 2) containing a 6-functional acrylate containing an amine ester bond. Table 1 shows the components in this photocurable resin composition and their mass ratios (the numerical values in parentheses in Table 1 are mole ratios).
[實施例1~13、比較例1~2] (導光體用光硬化性樹脂組成物的調製) 實施例1及4~13中,是在室溫(20℃)將表1中所記載的各成分導入至反應器內,並使用攪拌機來充分攪拌後,以成為整體的體積的0.6%的方式,進一步加入作為散射粒子6的交聯聚苯乙烯微粒子(積水化成品工業股份有限公司製,商品名:Techpolymer(註冊商標) SSX-302ABE,近似球狀,平均粒徑=約2 μm,整體的約95%的粒子為與前述平均粒徑相差0.5 μm以內的單分散粒子),並攪拌約5分鐘,而調製導光體用光硬化性樹脂組成物。 另一方面,實施例2~3中,是分別依照前述製造例1~2中所記載的方法,一面以使各成分的含量成為表1所示的量的方式來適當調整及額外加入(B)成分,一面調製光硬化性樹脂組成物,且以成為整體的體積的0.6%的方式加入前述交聯聚苯乙烯微粒子,並攪拌約5分鐘,而調製導光體用光硬化性樹脂組成物。 此外,比較例1~2中,是以成為整體的體積的0.6%的方式,在前述製造例1~2中所獲得的光硬化性樹脂組成物中分別加入前述交聯聚苯乙烯微粒子,並攪拌約5分鐘,而調製導光體用光硬化性樹脂組成物。 對上述中所調製的各導光體用光硬化性樹脂組成物,使用超音波洗淨器以頻率31 Hz來進行處理15分鐘,並進一步使用自轉公轉混合機,以公轉轉數1,500 min- 1 (1,500 rpm)、自轉轉數80 min- 1 (80 rpm)來攪拌15分鐘而進行消泡。 使用所獲得的導光體用光硬化性樹脂組成物,依照前述測定方法來製造導光體用硬化物後,測定該硬化物的彈性模數。 (導光體用硬化物的製造) 將厚度1.05 mm的金屬板的中央挖開長度50 mm、寬度7 mm來作為間隔件,並將玻璃板置於該間隔件的下方來製作長度50 mm、寬度7 mm、深度1.05 mm的空隙,並使藉由上述方法來調製的導光體用光硬化性樹脂組成物流入至該空隙中後,從上方將玻璃板覆蓋。此時是以不使空氣進入至內部的方式進行。 然後,藉由隔著玻璃以UV(紫外線)燈進行照射,來使導光體用光硬化性樹脂組成物充分硬化,而獲得導光體用硬化物。使用該導光體用硬化物,依照前述方法來評估切割性。結果是如表1所示。 此外,使用切割器(DAC552,DISCO股份有限公司製)來將所獲得的導光體用硬化物切割成寬度1.05 mm、長度4.15 mm,而獲得導光體。此時,側面4的表面粗糙度(Ra)為1.0 μm,光入射面及光出射面的表面粗糙度(Ra)皆為2.0 μm。使用該導光體,依照前述測定方法來評估耐光性。結果是如表1所示。[Examples 1 to 13 and Comparative Examples 1 to 2] (Preparation of photocurable resin composition for light guide) In Examples 1 and 4 to 13, the descriptions in Table 1 were performed at room temperature (20 ° C). After each component was introduced into the reactor and fully stirred using a stirrer, cross-linked polystyrene microparticles (manufactured by Sekisui Chemical Industry Co., Ltd.) as scattering particles 6 were further added in an amount of 0.6% of the entire volume. , Trade name: Techpolymer (registered trademark) SSX-302ABE, approximately spherical, average particle size = about 2 μm, about 95% of the whole particles are monodisperse particles with a difference within 0.5 μm from the aforementioned average particle diameter), and stirred About 5 minutes, the photocurable resin composition for a light guide was prepared. On the other hand, in Examples 2 to 3, in accordance with the methods described in Production Examples 1 to 2, the contents of each component were adjusted and added appropriately so that the content of each component was as shown in Table 1 (B ) Component, while modulating the photocurable resin composition, the aforementioned crosslinked polystyrene fine particles were added so as to be 0.6% of the entire volume, and stirred for about 5 minutes to prepare a photocurable resin composition for a light guide. . In Comparative Examples 1 and 2, each of the crosslinked polystyrene fine particles was added to the photocurable resin composition obtained in the aforementioned Production Examples 1 and 2 so as to be 0.6% of the entire volume, and The light-curable resin composition for a light guide was prepared by stirring for about 5 minutes. Each of the above light guide body modulated light curable resin composition using the ultrasonic cleaner at a frequency of 31 Hz to 15 minutes, and further with a planetary mixer, a well around Number 1,500 min - 1 (1,500 rpm), rotation speed 80 min - 1 (80 rpm), and stirred for 15 minutes to defoam. Using the obtained photocurable resin composition for a light guide, the hardened | cured material for light guides was manufactured according to the said measuring method, and the elasticity modulus of this hardened | cured material was measured. (Manufacture of hardened body for light guide) A center plate with a thickness of 1.05 mm was cut into a length of 50 mm and a width of 7 mm as a spacer, and a glass plate was placed under the spacer to produce a length of 50 mm, After a gap having a width of 7 mm and a depth of 1.05 mm was introduced into the gap with a photocurable resin composition prepared by the method described above, the glass plate was covered from above. At this time, it is performed so that air does not enter into the inside. Then, the photocurable resin composition for a light guide is fully hardened by irradiating with a UV (ultraviolet) lamp through glass, and the hardened | cured material for light guides is obtained. Using this cured product for light guides, dicing properties were evaluated in accordance with the aforementioned method. The results are shown in Table 1. In addition, a cutter (DAC552, manufactured by DISCO Co., Ltd.) was used to cut the obtained light guide hardened product into a width of 1.05 mm and a length of 4.15 mm to obtain a light guide. At this time, the surface roughness (Ra) of the side surface 4 is 1.0 μm, and the surface roughness (Ra) of the light incident surface and the light exit surface is 2.0 μm. Using this light guide, light resistance was evaluated in accordance with the aforementioned measurement method. The results are shown in Table 1.
[表1] [Table 1]
由表1的結果可知,當使用本發明的導光體用光硬化性樹脂組成物時,即使以LED作為光源,亮度降低率仍為極小,而具有非常優異的耐光性。另一方面,當使用比較例的導光體用光硬化性樹脂組成物時,若以LED作為光源,則亮度降低率大,而耐光性不充分。 此外,可知:實施例1~6及11~13中,硬化物具有適度的柔軟性且切割性良好,而容易製作期望的大小及形狀的導光體。 [產業上的可利用性]As is clear from the results in Table 1, when the photocurable resin composition for a light guide of the present invention is used, even if an LED is used as a light source, the brightness reduction rate is extremely small, and it has very excellent light resistance. On the other hand, when the photocurable resin composition for a light guide of the comparative example is used, if an LED is used as a light source, the brightness reduction rate is large and the light resistance is insufficient. In addition, it was found that in Examples 1 to 6 and 11 to 13, the cured product had moderate flexibility and good cutting properties, and it was easy to produce a light guide having a desired size and shape. [Industrial availability]
本發明的導光體能夠利用於眼鏡及手錶等穿戴式終端的光源裝置,且特別是有用於作為該光源裝置的光學積分器。The light guide of the present invention can be used for a light source device of a wearable terminal such as glasses or a watch, and particularly has an optical integrator used as the light source device.
1‧‧‧導光體1‧‧‧ light guide
2‧‧‧入射面2‧‧‧ incidence plane
3‧‧‧出射面3‧‧‧ exit surface
4‧‧‧側面4‧‧‧ side
5‧‧‧擴散體5‧‧‧ diffuser
6‧‧‧散射粒子6‧‧‧ scattering particles
7‧‧‧光源或LED封裝體7‧‧‧light source or LED package
7a‧‧‧紅色LED晶片7a‧‧‧Red LED Chip
7b‧‧‧綠色LED晶片7b‧‧‧Green LED Chip
7c‧‧‧藍色LED晶片7c‧‧‧Blue LED Chip
8‧‧‧介質8‧‧‧ Medium
9‧‧‧入射光9‧‧‧ incident light
10‧‧‧出射光10‧‧‧ Emitted light
第1圖是顯示本發明的實施形態的導光體的一例的概略圖(透視圖)。 第2圖是顯示對導光體的出射面側賦予擴散功能的一例的概略圖(透視圖)。 第3圖是顯示對導光體的內部賦予擴散功能的一例的概略圖(透視圖)。 第4圖是顯示光源與導光體之間的位置關係的概略圖(透視圖)。 第5圖是顯示從光出射面側觀察第4圖而得的概略圖(前視圖)。FIG. 1 is a schematic view (perspective view) showing an example of a light guide according to an embodiment of the present invention. (2) FIG. 2 is a schematic view (perspective view) showing an example in which a diffusion function is provided to the exit surface side of the light guide. FIG. 3 is a schematic view (perspective view) showing an example of imparting a diffusion function to the inside of the light guide. FIG. 4 is a schematic view (perspective view) showing a positional relationship between a light source and a light guide. Fig. 5 is a schematic view (front view) showing Fig. 4 as viewed from the light emitting surface side.
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| Publication number | Publication date |
|---|---|
| WO2018221279A1 (en) | 2018-12-06 |
| JPWO2018221279A1 (en) | 2020-04-02 |
| KR20200013634A (en) | 2020-02-07 |
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