TW201902650A - Molding mold and resin molding method - Google Patents
Molding mold and resin molding method Download PDFInfo
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- TW201902650A TW201902650A TW107114708A TW107114708A TW201902650A TW 201902650 A TW201902650 A TW 201902650A TW 107114708 A TW107114708 A TW 107114708A TW 107114708 A TW107114708 A TW 107114708A TW 201902650 A TW201902650 A TW 201902650A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/12—Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels
- B29C33/14—Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels against the mould wall
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/36—Moulds for making articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
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- H10W74/01—
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- H10W72/0198—
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- H10W74/00—
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- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
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- Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
提供一種模製模具,係即便工件端面精度、工件上產生階差、或者不論樹脂的黏度為如何,皆可防止樹脂漏洩而使保養省工並維持高成形品質。 Provided is a mold for preventing the leakage of resin even if the precision of the end surface of the workpiece, the step difference on the workpiece, or the viscosity of the resin can be prevented, thereby saving maintenance and maintaining high molding quality.
在下模1具備以與該下模夾持面分離並設置成可接觸離開地移動的可動模件9,在閉模時,工件W之和樹脂路徑交叉的端部被夾入可動模件9與下模1之間,在可動模件9與相對的上模2的夾持面之間形成連通於模穴凹部2e的樹脂路徑的一部分2c、9b。 The lower mold 1 is provided with a movable mold 9 that is separated from the clamping surface of the lower mold and is provided so as to be movable in contact and separation. When the mold is closed, the end of the workpiece W and the resin path intersect with the movable mold 9 and Between the lower mold 1, a part 2c, 9b of a resin path communicating with the cavity recessed portion 2e is formed between the movable mold 9 and the clamping surface of the upper mold 2 facing each other.
Description
本發明係有關使載置於模具載置面的工件滑動並定位且夾持的模製模具及使用模製模具之樹脂模製方法。 The present invention relates to a molding mold for sliding, positioning and holding a workpiece placed on a mold mounting surface, and a resin molding method using the molding mold.
樹脂密封裝置係將工件搬入已開模的模製模具並在定位後夾持並進行樹脂密封。作為工件,可使用樹脂基板(有機基板)、陶瓷基板、鋁基板、半導體晶圓、大型基板或導線架等(以下,僅簡稱為「工件」),連同密封樹脂一起被搬入裝置所保持並朝模製模具搬入。工件係被模製模具所夾持,熔融的模製樹脂橫切(橫越)基板往模穴壓送以進行樹脂模製。 The resin sealing device moves the workpiece into the opened mold and clamps and positions the resin after positioning. As a workpiece, a resin substrate (organic substrate), a ceramic substrate, an aluminum substrate, a semiconductor wafer, a large substrate, or a lead frame (hereinafter, simply referred to simply as a "workpiece") can be used, and held together with the sealing resin and held toward the device. The mold is moved in. The workpiece is held by a molding die, and the molten molding resin cross-cuts (traverses) the substrate and is pressure-fed to the cavity for resin molding.
在如有機基板般端面精度低的情況或模製樹脂黏度低的工件之情況,在進行從設置於工件側面的側澆口進行轉送成形的情況,由於樹脂的流道會橫越模具流道澆口與載置於工件載置部(凹部)的工件端面及工件上而通過,故會發生樹脂從該工件端面的微小間隙部分漏洩。 In the case where the accuracy of the end surface is low like an organic substrate, or in the case of molding a resin with a low viscosity, when the transfer molding is performed from a side gate provided on the side of the workpiece, the resin flow channel is poured across the mold flow channel. The mouth passes through the workpiece end surface and the workpiece placed on the workpiece mounting portion (concave portion) and passes therethrough, so that resin leaks from a small gap portion of the workpiece end surface.
為解消此不理想情況,申請人提案一種模製模具,係將工件載置於嵌件塊並閉模,且於推動工件端面將相反側端面推抵於加熱室嵌件的端面使之靠邊的狀 態下,利用加熱室嵌件的架橋部將工件夾入架橋部與嵌件塊之間,並隔介設於架橋部的樹脂路徑將模製樹脂供給於模穴凹部(參照專利文獻1:日本國特開2015-51557號公報)。 In order to eliminate this unsatisfactory situation, the applicant proposes a molding mold, which places the workpiece on the insert block and closes the mold, and pushes the end surface of the workpiece and pushes the end surface of the opposite side against the end surface of the heating chamber insert to make it lean. In the state, the bridge portion of the heating chamber insert is used to sandwich the workpiece between the bridge portion and the insert block, and the molding resin is supplied to the cavity recessed portion through a resin path provided in the bridge portion (see Patent Document 1: Japan). National Patent Publication No. 2015-51557).
專利文獻1 日本國特開2015-51557號公報 Patent Document 1 Japanese Patent Application Publication No. 2015-51557
不限於在工件端面具有間隙的情況,亦有對在工件上的樹脂成形面產生階差的製品進行樹脂模製的情況。例如,於形成在工件上的樹脂成形面貼有黏著帶等之情況(例如在金屬基板上貼有熱剝離片且該熱剝離片上經晶粒接合(die bonding)有半導體晶片之情況等),由於側澆口的流道澆口會跨越工件上的帶交界部而通過,故而有導致模製樹脂繞入與黏著帶的階差部分之虞。 It is not limited to the case where there is a gap on the end surface of the workpiece, and there may be a case where a resin molded product having a step on the resin molding surface of the workpiece is subjected to resin molding. For example, when an adhesive tape is attached to the resin molding surface formed on the workpiece (for example, when a thermal release sheet is attached to a metal substrate and a semiconductor wafer is die-bonded on the thermal release sheet), Since the runner gate of the side gate passes through the belt junction portion on the workpiece, it may cause the stepped portion of the molding resin to wrap around and the adhesive tape.
又,不限於模製樹脂是跨越工件端面而流入於模穴凹部的情況,亦有不管是轉送成形或是壓縮成形,模製樹脂從模穴凹部溢流的情況或是在模穴凹部彼此經由流道澆口連接的地圖成形中,模製樹脂跨越工件端面流動的情況。 In addition, it is not limited to the case where the molding resin flows into the cavity recesses across the end surface of the workpiece, and there may be cases where the molding resin overflows from the cavity recesses or passes through the cavity recesses regardless of transfer molding or compression molding. In the map forming of runner gate connection, the molding resin flows across the end face of the workpiece.
在專利文獻1的情況,因為有必要使工件相對於加熱室嵌件靠邊,所以在模具布局受限的基礎下,依工件的大小,為將加熱室兼流道的凸緣部作成可動而成為大 型模具構造,故成本變高,且一旦增加了可動部則在維修或保養上會耗費工夫。又,在專利文獻1並未設置在進行樹脂模製後為將工件取出而使已靠邊的工件返回原來位置的返回機構。 In the case of Patent Document 1, since it is necessary to make the workpiece lean against the heating chamber insert, based on the limitation of the mold layout, the flange portion of the heating chamber and the runner can be made movable according to the size of the workpiece. The large mold structure increases the cost, and once the movable part is added, it takes time to repair or maintain. Further, Patent Document 1 does not provide a return mechanism for returning the edged workpiece to the original position to remove the workpiece after resin molding.
特別在黏度低的模製樹脂(LED用透明樹脂等)之情況,不論在工件有無階差及間隙,當模製樹脂橫切通過工件端面時,大多會發生樹脂漏洩。因此,在樹脂附著於工件板端面(側面)的情況,會妨礙操作(handling),在後工程有必要除去不需要的樹脂,會無法利用自動模製裝置進行自動生產,而在除去漏洩的樹脂之保養作業上需耗費時間與勞力。 Especially in the case of low-viscosity molding resin (transparent resin for LEDs, etc.), no matter whether there is a step or gap in the workpiece, when the molding resin crosses through the end surface of the workpiece, resin leakage often occurs. Therefore, when the resin adheres to the end surface (side surface) of the work plate, it will hinder handling. It is necessary to remove unnecessary resin in the later process, and it is impossible to use automatic molding equipment for automatic production. Maintenance work requires time and labor.
本發明之目的在於提供一種模製模具及使用模製模具的樹脂模製方法,係解決上述習知技術的課題,即便在工件端面精度產生偏差、工件上產生階差,或者不論模製樹脂之黏度為如何,皆可防止樹脂漏洩使保養省工,可維持高成形品質。 An object of the present invention is to provide a molding mold and a resin molding method using the molding mold, which solve the problems of the conventional techniques described above, even if deviations in the end face accuracy of the workpiece, step differences occur on the workpiece, or regardless of the molding resin. Whatever the viscosity is, it can prevent leakage of resin, save maintenance, and maintain high molding quality.
本發明為達成上述目的而具備如下的構成。 To achieve the above object, the present invention has the following configuration.
即,一種模製模具,係藉由支持工件的第一模具與形成有模穴凹部的第二模具將前述工件連同模製樹脂一起夾持,其特徵為,在前述第一模具具備以與該第一模具夾持面分離並設置成可接觸/離開地移動的可動模件,前述工件之與樹脂路徑交叉的端部於閉模時被夾入前述可動模件與前述第一模具之間,在前述可動模件與相對的前述第二模具夾持面之間形成連通於前述模穴凹部的樹脂路徑的一部分。 That is, a molding die is configured to hold the workpiece together with a molding resin by a first die supporting a workpiece and a second die formed with a cavity recess, and the first die is provided with The first mold clamping surface is separated and provided as a movable mold that can move in / out of contact. The end of the workpiece that intersects the resin path is clamped between the movable mold and the first mold when the mold is closed. A part of the resin path communicating with the cavity recessed portion is formed between the movable mold member and the second mold clamping surface that is opposite to the movable mold member.
藉此,於閉模時,工件之與樹脂路徑交叉的端部被夾入可動模件與第一模具之間,由於模製樹脂會通過形成在可動模件與相對的第二模具的夾持面之間的樹脂路徑的一部分,故而變得不會有樹脂從工件端部漏洩。 Therefore, when the mold is closed, the end of the workpiece that intersects the resin path is clamped between the movable mold and the first mold, because the molding resin passes through the clamp formed between the movable mold and the opposite second mold. Part of the resin path between the surfaces, so that no resin leaks from the end of the workpiece.
一種模製模具,係藉由支持工件的第一模具與形成有模穴凹部的第二模具夾持前述工件,供給到加熱室的模製樹脂通過樹脂路徑朝前述模穴凹部充填的轉送成形用的模製模具,其特徵為具備:工件推動機構,推動被支持於前述第一模具的前述工件的一端側面;工件返回機構,推抵被前述工件推動機構所推動的前述工件的另一端側面,並且與前述工件推動機構的推動解除動作連動地推回前述工件的另一端側面;及可動模件,在前述第一模具以與該第一模具夾持面分離並設置成可接觸/離開地移動,前述第一模具所支持的前述工件,係與閉模動作連動地藉由前述工件推動機構被推抵於前述工件返回機構並靠邊,並且前述工件的另一端側被夾入前述可動模件與前述第一模具之間,在前述可動模件與相對的前述第二模具的夾持面之間形成連通於前述模穴凹部之樹脂路徑。 A molding die is used for transfer molding in which a first mold supporting a workpiece and a second mold formed with a cavity recess are used to hold the workpiece, and a molding resin supplied to a heating chamber is filled toward the cavity recess through a resin path. The molding mold of the invention is characterized in that: a workpiece pushing mechanism pushes one side surface of the workpiece supported by the first mold; a workpiece return mechanism pushes against the other side surface of the workpiece pushed by the workpiece pushing mechanism, And pushing back to the side of the other end of the workpiece in conjunction with the pushing and releasing action of the workpiece pushing mechanism; and a movable module, which is separated from the clamping surface of the first mold in the first mold and is arranged to move in contact / detachment The workpiece supported by the first mold is interlocked with the mold closing action by the workpiece pushing mechanism to be pushed against the workpiece return mechanism and abutted, and the other end side of the workpiece is sandwiched between the movable module and the A recessed portion communicating with the cavity is formed between the first mold and a clamping surface between the movable mold and the opposite second mold. Its resin path.
若使用上述模製模具,第一模具所支持的工件係在被第二模具夾持之前,藉由工件推動機構推抵於工件返回機構並使之靠邊。藉此能盡可能地縮小在模製模具和工件端面產生的間隙。又,在閉模的同時,工件的另一端側被夾入可動模件與第一模具之間,由於模製樹脂會通過在可動模件與第二模具之間的樹脂路徑,故而變得不會有樹脂從工件端面漏洩。 If the above-mentioned molding mold is used, the workpiece supported by the first mold is pushed against the workpiece return mechanism by the workpiece pushing mechanism and brought to the side before being clamped by the second mold. This makes it possible to reduce the gap generated between the mold and the end face of the workpiece as much as possible. At the same time as closing the mold, the other end side of the workpiece is sandwiched between the movable mold and the first mold. Since the molding resin passes through the resin path between the movable mold and the second mold, it becomes ineffective. Resin may leak from the end surface of the workpiece.
較佳為,前述可動模件係設於模具流道澆口,該模具流道澆口將設在前述第一模具的加熱室與前述模穴凹部連通。 Preferably, the movable mold part is provided at a mold runner gate, and the mold runner gate communicates with a heating chamber provided in the first mold and the cavity recess of the mold.
於此情況,由於可動模件係構成連通於模穴凹部的樹脂路徑的一部分,所以未必需要將工件靠往加熱室的附近,例如即便工件配置成地圖(map)狀或模製樹脂未通過工件端面上而模製樹脂的流動範圍變廣,亦可在不會有樹脂漏洩的情況下進行轉送成形。因此,模製模具的模穴布局之自由度變廣。 In this case, since the movable module constitutes a part of the resin path communicating with the cavity of the cavity, it is not necessary to move the workpiece near the heating chamber, for example, even if the workpiece is arranged in a map or the molded resin does not pass through the workpiece. The flow range of the molding resin on the end surface is widened, and transfer molding can be performed without resin leakage. Therefore, the degree of freedom in the layout of the cavities of the molding die becomes wider.
一種模製模具,係藉由支持工件的第一模具與形成有模穴凹部的第二模具將前述工件夾持而使模製樹脂從前述模穴凹部溢出於溢流模穴以進行壓縮成形之壓縮成形用的模製模具,其特徵為具備:工件推動機構,推動被支持於前述第一模具的前述工件的一端側面;工件返回機構,推抵被前述工件推動機構所推動的前述工件的另一端側面,並且與前述工件推動機構的推動解除動作連動地推回前述工件的另一端側面;及可動模件,在前述第一模具以與該第一模具夾持面分離並設置成可接觸/離開地移動,前述第一模具所支持的前述工件,係與閉模動作連動地藉前述工件推動機構推抵於前述工件返回機構並靠邊,並且前述工件的另一端側被夾入前述可動模件與前述第一模具之間,在前述可動模件與相對的前述第二模具的夾持面之間形成從前述模穴凹部往前述溢流模穴溢出的樹脂路徑。 A molding die is configured to compress the molding resin from the cavity recessed portion to the overflow cavity by clamping the foregoing workpiece by a first mold supporting the workpiece and a second mold formed with a cavity recessed portion. A compression mold for compression molding includes a workpiece pushing mechanism for pushing one end side of the workpiece supported by the first mold, and a workpiece return mechanism for pushing against another workpiece of the workpiece pushed by the workpiece pushing mechanism. One end side, and the other end side of the workpiece is pushed back in conjunction with the pushing and releasing action of the workpiece pushing mechanism; and a movable module is separated from the clamping surface of the first mold in the first mold and arranged to be contactable / Moving away, the workpiece supported by the first mold is pushed against the workpiece return mechanism by the workpiece pushing mechanism and moved side by side with the mold closing action, and the other end side of the workpiece is clamped into the movable mold. Formed between the movable mold and the clamping surface of the second mold opposite to the first mold from the cavity recessed portion toward the foregoing Resin path for overflow cavity.
藉此,由於第一模具所支持的工件係與閉模動作連動地藉工件推動機構推抵於工件返回機構並靠邊,所以能盡可能地縮小在模製模具和工件端面產生的間隙。又,在閉模的同時,由於工件的另一端側被夾入可動模件與第一模具之間,會在可動模件與相對的第二模具的夾持面之間形成樹脂路徑,所以從模穴凹部往溢流模穴溢出的模製樹脂會通過在可動模件與第二模具之間的樹脂路徑,故而變得不會有樹脂從工件端部漏洩。 Thereby, since the workpiece supported by the first mold is pushed against the workpiece return mechanism by the workpiece pushing mechanism in conjunction with the mold closing operation, the gap generated on the molding mold and the end surface of the workpiece can be reduced as much as possible. At the same time that the mold is closed, the other end of the workpiece is sandwiched between the movable mold and the first mold, and a resin path is formed between the movable mold and the clamping surface of the opposite second mold. The molding resin overflowing from the cavity recess to the overflow cavity passes through the resin path between the movable mold and the second mold, so that no resin leaks from the end of the workpiece.
又,較佳為,在前述第一模具的工件支持面,設有連結於空氣吸引/噴出機構的空氣吸引/噴出孔,在將前述工件對前述第一模具靠邊之際,一邊從前述空氣吸引/噴出孔噴出空氣一邊藉由工件推動機構將前述工件推抵於工件返回機構,在保持前述工件已靠邊的狀態下從前述空氣吸引/噴出孔吸引空氣而吸附保持。 In addition, it is preferable that an air suction / ejection hole connected to an air suction / ejection mechanism is provided on the workpiece support surface of the first mold, and the air is sucked from the air while the workpiece is leaned against the first mold. The ejection hole ejects air while pushing the workpiece against the workpiece return mechanism by the workpiece pushing mechanism, and sucks and holds air from the air suction / ejection hole while keeping the workpiece aside.
因此,在藉由工件推動機構推動工件端面之際,可減少工件與第一模具之滑動摩擦而迅速地靠邊且在靠邊位置吸附保持於工件支持面。 Therefore, when the end surface of the workpiece is pushed by the workpiece pushing mechanism, the sliding friction between the workpiece and the first mold can be reduced, and the workpiece can be quickly brought to the side and held and held on the workpiece support surface at the side position.
較佳為,在前述可動模件形成有架橋部,其在保持前述工件的另一端側面衝撞工件返回機構的狀態下將其上表面朝前述第一模具壓入,且藉由設於前述第一模具內的彈性構件而始終被彈推,俾使前述架橋部自前述第一模具分離。 Preferably, a bridge section is formed in the movable mold, and the upper surface of the movable mold is pressed into the first mold in a state that the other end side of the workpiece collides with the workpiece return mechanism, and is provided in the first mold. The elastic member in the mold is always pushed and pushed, so that the bridge portion is separated from the first mold.
藉此,當將模製模具閉模時,在架橋部與第一模具之間夾持藉第二模具抵抗彈性構件的彈推使可動模件被推回而往架橋部靠邊之工件的另一端側。因此,藉由模 製樹脂通過可動模件與第一模具之間的樹脂路徑並進行模製,可防止樹脂朝工件端面繞入。 Thereby, when the mold is closed, the movable mold is pushed back by the second mold against the elastic member by the second mold to clamp the movable mold between the bridge and the first mold. side. Therefore, by molding and molding the resin through the resin path between the movable mold and the first mold, it is possible to prevent the resin from being drawn toward the end surface of the workpiece.
較佳為,前述工件推動機構的工件靠邊動作,係與頂出銷板(ejector pin plate)的升降動作連動,當前述頂出銷板自前述第一模具退避時,前述工件推動機構係推動前述第一模具所支持的工件的一端面,當前述頂出銷板接近於前述第一模具時,前述工件推動機構係自前述工件一端面退避。 Preferably, the side-to-side movement of the workpiece pushing mechanism is linked with the lifting movement of an ejector pin plate. When the ejecting pin plate retracts from the first mold, the workpiece pushing mechanism pushes the workpiece. When the ejection pin plate is close to the first mold at one end surface of the workpiece supported by the first mold, the workpiece pushing mechanism is retracted from the one end surface of the workpiece.
藉此,形成為當頂出銷(ejector pin)自第一模具退避時,工件推動機構會推動第一模具所支持的工件的一端面使之靠邊,工件推動機構在頂出銷自第一模具突出之際會自工件一端面退避以容許工件之推回。因此,能配合成形前的工件的靠邊動作與成形後的澆口折斷及工件取出之時序來實現,可將成形品與不需要的樹脂在模具內有效率地分離並取出。 Thereby, when the ejector pin is retracted from the first mold, the workpiece pushing mechanism pushes one end surface of the workpiece supported by the first mold to the side, and the workpiece pushing mechanism pushes the ejection pin from the first mold. When protruding, it will retreat from one end surface of the workpiece to allow the workpiece to be pushed back. Therefore, it can be realized in accordance with the timing of the side action of the workpiece before forming, the gate break after forming, and the timing of taking out the workpiece, and the formed product and the unnecessary resin can be efficiently separated and taken out in the mold.
較佳為,成形後的工件係透過依開模動作使前述可動模件自前述工件分離,並且前述工件返回機構推動前述工件的另一端面,使不需要的樹脂與前述工件上的封裝部分離。 Preferably, the formed workpiece is separated from the workpiece by a mold opening action, and the workpiece return mechanism pushes the other end surface of the workpiece to separate unnecessary resin from the encapsulation portion on the workpiece. .
藉此,當進行開模動作時,由於在保持可動模件上有不需要的樹脂貼附的狀態下從工件分離之際澆口會被折斷而和封裝部分離,故可容易進行從成形品分離除去不需要的樹脂。 With this, when the mold opening operation is performed, the gate is broken and separated from the sealing portion when the mold is separated from the workpiece while the movable mold is held with unnecessary resin attached, so that it can be easily removed from the molded product. Separate and remove unnecessary resin.
一種樹脂模製方法,係以一對的模製模具夾持工件,供給到加熱室的模製樹脂通過樹脂路徑朝模穴 凹部充填而進行轉送模製,其特徵為包含:在已開模的前述模製模具中的第一模具支持工件的工程;工件推動構件推動前述工件的一端側面且將工件的另一端側面推抵於工件返回構件並靠邊之工程;在保持前述工件已靠邊的狀態下吸附保持於前述第一模具的工程;將前述模製模具閉模,以在和前述第一模具夾持面分離地設置的可動模件與前述第一模具之間夾入前述工件的另一端側之工程;包含形成在第二模具與前述可動模件之間的樹脂路徑在內,從前述加熱室通過前述樹脂路徑往與前述工件相對地形成在前述第二模具的前述模穴凹部,充填模製樹脂並使之加熱硬化的工程;加熱硬化後,使前述工件推動構件從前述工件的一端側面退避的工程;及從已開模的前述模製模具取出成形品之工程。 A resin molding method is characterized in that a pair of molding dies is used to clamp a workpiece, and the molding resin supplied to the heating chamber is filled and transferred to a cavity recess of a cavity through a resin path for transfer molding. The method includes: The first mold of the foregoing molds supports the work of the workpiece; the work of the workpiece pushing member pushing one side of the workpiece and pushing the other side of the workpiece against the workpiece return member and leaning on the side; while maintaining the state that the workpiece is leaning on the side A process of sucking and holding the first mold; closing the mold so that the other end of the workpiece is sandwiched between a movable mold provided separately from the clamping surface of the first mold and the first mold; Engineering; including the resin path formed between the second mold and the movable mold, from the heating chamber through the resin path to the cavity recessed portion of the second mold formed opposite to the workpiece to fill the mold A process of manufacturing a resin and heat-hardening it; a process of making the workpiece pushing member retract from the side of one end of the workpiece after heating and curing; and The process of taking out a molded product from the foregoing mold of the mold.
藉此,第一模具所支持的工件係在與另一模具之間被夾持之前,會藉工件推動構件推抵於工件返回構件並使之靠邊,所以能盡可能地縮小在模製模具和工件端面產生的間隙。又,當閉模完了時,工件的另一端側會被夾入以和第一模具夾持面分離地設置的可動模件與第一模具之間,由於在可動模件與相對的第二模具的夾持面之間形成有從加熱室連通於模穴凹部的樹脂路徑,所以模製樹脂會通過在可動模件與另一模具之間的樹脂路徑,故而變得不會有樹脂從工件端部漏洩。 By this, before the workpiece supported by the first mold is clamped with another mold, the workpiece pushing member is pushed against the workpiece return member and brought to the side by the workpiece, so it can be reduced as much as possible between the mold and the mold. Clearance generated on the end face of the workpiece. When the mold is closed, the other end of the workpiece is sandwiched between the movable mold and the first mold which are provided separately from the first mold clamping surface. A resin path communicating from the heating chamber to the cavity of the cavity is formed between the clamping surfaces, so the molding resin will pass the resin path between the movable mold and another mold, so that no resin will pass from the workpiece end. Department leaks.
又,當進行開模時,透過可動模件自工件分離而對不需要的樹脂進行澆口折斷,並且使工件推動構件退避且藉工件返回構件推回工件並與不需要的樹脂分離,可 在模具內進行澆口折斷及成形品與不需要的樹脂之分離,故可有效率進行成形品之取出作業。 In addition, when the mold is opened, the movable resin is separated from the workpiece, and the unnecessary resin is gate-broken, and the workpiece pushing member is retracted and the workpiece is returned to the workpiece and separated from the unnecessary resin by the workpiece returning member. The gate is broken in the mold, and the molded product is separated from the unnecessary resin, so it is possible to efficiently take out the molded product.
在前述第二模具與前述可動模件之間的樹脂路徑係為將設於前述第一模具的前述加熱室與模穴凹部連通的模具流道澆口時,於轉送成形可防止樹脂漏洩使保養省工。 When the resin path between the second mold and the movable mold is a mold runner gate that communicates the heating chamber provided in the first mold with the cavity recess, the transfer molding can prevent resin leakage and maintenance Save labor.
一種樹脂模製方法,係以一對的模製模具夾持工件及模製樹脂,使前述模製樹脂從模穴凹部溢出於溢流模穴而進行壓縮成形,該樹脂模製方法之特徵為包含:在已開模的模製模具中的第一模具支持工件的工程;以工件推動構件推動前述工件的一端側面且將工件的另一端側面推抵於工件返回構件並靠邊之工程;將前述模製模具閉模,以在和前述第一模具夾持面分離地設置的可動模件與前述第一模具之間夾入前述工件的另一端側之工程;包含形成在第二模具與前述可動模件之間的樹脂路徑在內,使前述模製樹脂從與前述工件相對地形成在前述第二模具的模穴凹部,通過前述樹脂路徑往前述溢流模穴溢出並使之加熱硬化之工程;加熱硬化後,使前述工件推動構件從前述工件的一端側面退避的工程;及從已開模的前述模製模具取出成形品之工程。 A resin molding method uses a pair of molding dies to hold a workpiece and a molding resin so that the foregoing molding resin overflows from a cavity recess into an overflow cavity to perform compression molding. The resin molding method is characterized in that: Including: the process of supporting the workpiece by the first mold in the opened mold; the process of pushing one side of the workpiece with the workpiece pushing member and pushing the other side of the workpiece against the workpiece return member and leaning to the side; The process of closing the mold to sandwich the other end side of the workpiece between the movable mold provided separately from the clamping surface of the first mold and the first mold; including forming the second mold and the movable A process in which the molding resin is formed from a recess in a cavity of the second mold opposite to the workpiece in the resin path between the molds, and overflows through the resin path to the overflow cavity and heat-hardens the process. A process of retreating the workpiece pushing member from one end side of the workpiece after heating and hardening; and a process of taking out a molded product from the molding die that has been opened.
藉此,由於第一模具所支持的工件在與另一模具之間被夾持之前,藉工件推動構件被推抵於工件返回構件並使之靠邊,所以能盡可能地縮小在模製模具和工件端面產生的間隙。 By this, since the workpiece supported by the first mold is clamped between the other mold, the workpiece pushing member is pushed against the workpiece returning member and brought to the side by the workpiece, so that it can be reduced as much as possible between the mold and the mold. Clearance generated on the end face of the workpiece.
又,在閉模的同時,工件的另一端側會在以與第一模具夾持面分離設置的可動模件與第一模具之間被夾入,會在可動模件與相對的第二模具的夾持面之間形成樹脂路徑。因此,從模穴凹部往溢流模穴溢出的模製樹脂會通過在可動模件與另一模具之間的樹脂路徑,故而變得不會有樹脂從工件端部漏洩。 When the mold is closed, the other end of the workpiece is sandwiched between the movable mold and the first mold which are separately provided from the clamping surface of the first mold, and the movable mold is opposed to the opposite second mold. A resin path is formed between the clamping surfaces. Therefore, the molding resin overflowing from the cavity recess to the overflow cavity passes through the resin path between the movable mold and another mold, so that no resin leaks from the end of the workpiece.
前述第二模具與前述可動模件之間的前述樹脂路徑係模具流道,其將前述模穴凹部與前述溢流模穴連通,於壓縮成形可防止樹脂漏洩使保養省工。 The resin path between the second mold and the movable mold is a mold flow path, which communicates the cavity recess with the overflow cavity, and prevents the resin from leaking during compression molding and saves maintenance.
較佳為,透過保持從前述第一模具對前述工件噴出空氣之狀態下用前述工件推動構件推動工件一端側面,以將前述工件的另一端側面推抵於前述工件返回構件並靠邊。藉此,減少工件與第一模具之摩擦阻力而順暢地使工件靠邊而可減少工件端面部的間隙之發生。 Preferably, one side surface of the workpiece is pushed by the workpiece pushing member while keeping the air sprayed from the first mold to the workpiece, so as to push the other side of the workpiece against the workpiece returning member and lean to the side. Thereby, the frictional resistance between the workpiece and the first die is reduced, and the workpiece is smoothly brought to the side, so that the occurrence of the gap at the end surface portion of the workpiece can be reduced.
若使用上述模製模具,即便為轉送成形用模具或壓縮成形用模具任一者,不論工件端面精度、工件的階差精度或樹脂黏度為如何,亦可防止樹脂從工件與模具間之間隙漏洩。因此,防止樹脂漏洩使模製模具的保養省工,可維持高成形品質。又,即便在不想讓樹脂行走於工件上的情況,亦可防止樹脂從工件與模具間之間隙漏洩。 If the above-mentioned molding mold is used, even if it is a transfer molding mold or a compression molding mold, the resin can be prevented from leaking from the gap between the workpiece and the mold regardless of the accuracy of the workpiece end face, the step accuracy of the workpiece, or the resin viscosity. . Therefore, preventing leakage of the resin saves maintenance of the mold and maintains high molding quality. In addition, even when it is not desired to allow the resin to run on the workpiece, the resin can be prevented from leaking from the gap between the workpiece and the mold.
又,關於樹脂模製方法,即便為轉送成形方法或壓縮成形方法任一者,不論工件端面精度或樹脂黏度為如何,都可使成形品質穩定,可確實地進行成形品的脫膜動作、澆口折斷。 Regarding the resin molding method, even if it is a transfer molding method or a compression molding method, the molding quality can be stabilized regardless of the accuracy of the end face of the workpiece and the viscosity of the resin, and the stripping operation and pouring of the molded product can be performed reliably. Mouth breaks.
T‧‧‧半導體晶片 T‧‧‧semiconductor wafer
PKG‧‧‧封裝 PKG‧‧‧Packaging
1、14‧‧‧下模 1, 14‧‧‧ lower mold
2、12、13‧‧‧上模 2,12,13‧‧‧‧Mould
2a‧‧‧上模殘料廢品 2a‧‧‧ Upper scrap waste
2b、12d、12f‧‧‧上模流道 2b, 12d, 12f‧‧‧ upper die runner
2c、12e‧‧‧上模架橋凹部 2c, 12e
2d‧‧‧上模澆口溝 2d‧‧‧Upper gate gutter
2e、12c‧‧‧上模模穴凹部 2e, 12c ‧‧‧ Recess of upper mold cavity
2f‧‧‧頂面澆口 2f‧‧‧Top Gate
3‧‧‧模製模具 3‧‧‧ Mould
4‧‧‧加熱室 4‧‧‧ heating chamber
5‧‧‧柱塞 5‧‧‧ plunger
6‧‧‧下模嵌件塊 6‧‧‧ Lower mold insert block
6a、15a‧‧‧空氣吸引/噴出孔 6a, 15a‧‧‧‧Air suction / exhaust hole
R‧‧‧模製樹脂 R‧‧‧moulding resin
R’‧‧‧不需要的樹脂 R’‧‧‧ unwanted resin
W‧‧‧工件 W‧‧‧ Workpiece
7‧‧‧工件推動機構 7‧‧‧Workpiece pushing mechanism
7a‧‧‧工件推動構件 7a‧‧‧Workpiece pushing member
7b、8b‧‧‧支點 7b, 8b ‧‧‧ fulcrum
7c、8c、10、12i、14i‧‧‧螺旋彈簧 7c, 8c, 10, 12i, 14i ‧‧‧ coil springs
7d、8d‧‧‧突出頂桿 7d, 8d ‧‧‧ protruding ejector
8‧‧‧工件返回機構 8‧‧‧Workpiece return mechanism
8a‧‧‧工件返回構件 8a‧‧‧Workpiece return component
9‧‧‧可動模件 9‧‧‧ movable module
9a‧‧‧架橋部 9a‧‧‧Bridge Department
9b‧‧‧架橋溝 9b‧‧‧Jiaoqiaogou
9c‧‧‧軸部 9c‧‧‧Shaft
9d‧‧‧側面部 9d‧‧‧side
11‧‧‧脫膜片 11‧‧‧ film strip
12a‧‧‧上模模穴模件 12a‧‧‧ Upper mold cavity module
12b‧‧‧上模夾持器 12b‧‧‧ Upper mold holder
12g‧‧‧上模溢流模穴 12g‧‧‧ Upper mold overflow cavity
12h、14h‧‧‧溢流模穴模件 12h, 14h ‧‧‧ Overflow Cavity Module
14a‧‧‧下模模穴模件 14a‧‧‧Lower mold cavity module
14b‧‧‧下模夾持器 14b‧‧‧ Lower mold holder
14c‧‧‧下模模穴凹部 14c‧‧‧Lower mold cavity recess
14d、14f‧‧‧下模流道 14d, 14f‧‧‧ lower die runner
14e‧‧‧下模架橋凹部 14e‧‧‧Bottom of lower mold frame bridge
14g‧‧‧下模溢流模穴 14g‧‧‧Lower mold overflow cavity
15‧‧‧上模嵌件塊 15‧‧‧ Upper mold insert block
圖1係依據轉送模製裝置的樹脂模製動作之工程說明圖。 FIG. 1 is an engineering explanatory diagram of a resin molding operation by a transfer molding apparatus.
圖2係接於圖1之後的樹脂模製動作之工程說明圖。 FIG. 2 is an engineering explanatory diagram of a resin molding operation subsequent to FIG. 1.
圖3係接於圖2之後的樹脂模製動作之工程說明圖。 FIG. 3 is an engineering explanatory diagram of the resin molding operation subsequent to FIG. 2.
圖4係上模及下模的平面布局圖。 Figure 4 is a plan layout of the upper mold and the lower mold.
圖5係半導體封裝的上視圖。 FIG. 5 is a top view of the semiconductor package.
圖6係顯示轉送模製裝置的其他例之說明圖。 Fig. 6 is an explanatory view showing another example of the transfer molding apparatus.
圖7係顯示壓縮成形裝置的構成之說明圖。 FIG. 7 is an explanatory diagram showing a configuration of a compression molding apparatus.
圖8係顯示圖7的模具布局之上視圖。 FIG. 8 is a top view showing the layout of the mold of FIG. 7.
圖9係顯示其他例的模製模具的構成之說明圖。 FIG. 9 is an explanatory diagram showing a configuration of a mold according to another example.
以下,針對本發明的模製模具及使用模製模具的樹脂模製方法之適宜的實施形態,連同附件圖面一起詳細述明。在以下實施形態中,使用矩形狀的有機基板(工件)作為工件,且使用經晶粒接合將多個半導體晶片連接於該工件上而成的工件作說明。 Hereinafter, suitable embodiments of the molding die and the resin molding method using the same according to the present invention will be described in detail together with the attached drawings. In the following embodiments, a rectangular organic substrate (workpiece) is used as a work, and a work in which a plurality of semiconductor wafers are connected to the work by die bonding is used as an example.
圖5顯示被樹脂密封的封裝上視圖。顯示配置在被樹脂密封的封裝部(樹脂密封部)的最外周之半導體晶片T及將其縱橫地包圍的切斷線L1、L2。又,樹脂模製裝置係作成具備開閉模製模具的模具開閉機構(電動馬達、螺旋軸、肘節連桿(toggle link)機構等;未圖示)及於轉送成形的情況使插入加熱室(pot)的柱塞作動之轉送機構,主要以模製模具的構成作說明。 Figure 5 shows a top view of the package sealed with resin. The semiconductor wafer T arranged on the outermost periphery of the resin-sealed package portion (resin-sealed portion) and the cutting lines L1 and L2 surrounding it horizontally and vertically are shown. In addition, the resin molding device is formed into a mold opening and closing mechanism (an electric motor, a screw shaft, a toggle link mechanism, etc .; not shown) including an opening and closing mold, and is inserted into a heating chamber (in the case of transfer molding). The transfer mechanism actuated by a plunger is mainly explained by the structure of a mold.
首先,針對轉送成形用的模製模具及樹脂模製方法,與樹脂模製裝置之構成一起作說明。 First, a mold and a resin molding method for transfer molding will be described together with the configuration of the resin molding apparatus.
圖1A中,樹脂模製裝置具備:具有例如是可動模的下模1(第一模具)及是固定模的上模2(第二模具)之模製模具3;對模製模具3進行開閉的模具開閉機構(電動馬達、螺旋軸、肘節連桿機構等;未圖示);及使被插入下模1所具備的加熱室4的柱塞5作動之轉送機構。以下,具體說明模製模具3之構成。 In FIG. 1A, the resin molding apparatus includes a mold 3 having a lower mold 1 (a first mold) that is a movable mold and an upper mold 2 (a second mold) that is a fixed mold, and opening and closing the molding mold 3. Mold opening and closing mechanism (electric motor, screw shaft, toggle link mechanism, etc .; not shown); and a transfer mechanism for operating the plunger 5 inserted into the heating chamber 4 included in the lower mold 1. Hereinafter, the structure of the mold 3 will be specifically described.
在下模1設有:與模穴凹部對位而將工件W載置固定之下模嵌件塊6及與下模嵌件塊6鄰接設置且裝填有要朝模穴凹部供給之模製樹脂R的加熱室4。模製樹脂R亦可為錠樹脂(固形樹脂)、顆粒狀樹脂、粉狀樹脂、液狀樹脂中任一者。 The lower mold 1 is provided with: a lower mold insert block 6 which is aligned with the cavity recessed portion to mount and fix the workpiece W, and is provided adjacent to the lower mold insert block 6 and filled with a molding resin R to be supplied to the cavity recessed portion. The heating chamber 4. The molding resin R may be any of an ingot resin (solid resin), a particulate resin, a powder resin, and a liquid resin.
在嵌件塊6設有推動工件W的一端面之工件推動機構7。於嵌件塊6的工件支持面,在嵌件塊6的外周側(與加熱室4分離的既定位置),工件推動構件7a被支持成能以設於基端部(下端部)的支點7b為中心進行搖動。工件推動構件7a的基端部係藉由螺旋彈簧7c(彈性構件)以支點7b為中心,在本圖中例如是被往逆時鐘方向(由於在從紙面裏側所見的情況是順時鐘方向,故以下省略本圖之記載)搖動的方向彈推。又,工件推動構件7a的基端部係藉由突出頂桿7d以支點7b為中心,例如被往順時鐘方向搖動的方向支持。工件推動構件7a的前端部係以從下模嵌件塊6的夾持面突出且可推動被載置於下模嵌件塊6的工件W之一端面。 The insert block 6 is provided with a workpiece pushing mechanism 7 that pushes one end face of the workpiece W. On the workpiece support surface of the insert block 6, on the outer peripheral side of the insert block 6 (a predetermined position separated from the heating chamber 4), the workpiece pushing member 7 a is supported so as to be provided at a fulcrum 7 b at the base end (lower end). Shake for the center. The base end of the workpiece pushing member 7a is centered around the fulcrum 7b by a coil spring 7c (elastic member). In this figure, for example, it is turned counterclockwise (since the situation seen from the inside of the paper is clockwise, so (The description in this figure is omitted hereinafter). In addition, the base end portion of the work pushing member 7a is supported by the protruding pin 7d with the fulcrum 7b as the center, and is supported in a clockwise direction, for example. The front end portion of the workpiece pushing member 7 a protrudes from the clamping surface of the lower die insert block 6 and can push one end face of the workpiece W placed on the lower die insert block 6.
工件推動機構7的工件推抵動作係與設於下模嵌件塊6下方之未圖示的頂出銷板的升降動作連動。此外,頂出銷板可透過單獨另外驅動的馬達、致動器等而上下移動,但亦可形成在藉由豎設於下固定盤的頂桿使下可動盤(下模)向下移動之際,頂桿與頂出銷板抵接,在下可動盤(下模)向下移動的同時,頂出銷板會相對地往上移動的機構。 The workpiece pushing action of the workpiece pushing mechanism 7 is linked with the lifting action of an eject pin plate (not shown) provided below the lower die insert block 6. In addition, the ejector pin plate can be moved up and down by a separate separately driven motor, actuator, etc., but it can also be formed when the lower movable plate (lower mold) is moved downward by an ejector bar erected on the lower fixed plate. At this time, the ejector pin is in contact with the ejection pin plate, and the lower movable plate (lower mold) moves downward while the ejection pin plate moves relatively upward.
具體言之,複數個頂出銷在頂出銷板上豎起並被支持,各頂出銷係設成貫通下模嵌件塊6並可由夾持面突出。頂出銷係成為藉由樹脂模製後之開模動作而自分模面、模製樹脂下面或依情況自工件搭載位置下表面各自突出以將工件從模具脫膜的機構。在此頂出銷板繫接有突出頂桿7d,由於當頂出銷板從下模嵌件塊6退避(向下移動)(頂出銷亦從下模夾持面退避)時突出頂桿7d會下降,所以藉由工件推動構件7a被螺旋彈簧7c彈推而推動下模嵌件塊6所載置的工件W的一端側面,可使工件W從工件載置位置移動至推動位置。又,由於當頂出銷板接近(往上移動)下模嵌件塊6時突出頂桿7d會上升(頂出銷從下模夾持面突出),所以工件推動構件7a會抵抗螺旋彈簧7c而從推動工件W的一端側面的推動位置往退避位置(工件載置位置)移動。 Specifically, a plurality of ejection pins are erected and supported on the ejection pin plate, and each ejection pin is provided to penetrate the lower die insert block 6 and be protruded by the clamping surface. The ejection pin is a mechanism that protrudes from the mold release surface, the bottom of the molded resin, or the lower surface of the workpiece mounting position, respectively, by a mold opening operation after resin molding to release the workpiece from the mold. Here, the ejector pin plate is connected with a protruding ejector rod 7d. Since the ejector pin plate is retracted (moved downward) from the lower die insert block 6 (the ejector pin is also retracted from the lower die clamping surface), the ejector pin is protruded. 7d is lowered, so by pushing the workpiece pushing member 7a by the coil spring 7c to push one end side of the workpiece W placed on the lower die insert block 6, the workpiece W can be moved from the workpiece mounting position to the pushing position. Also, since the ejector pin 7d rises when the ejector pin plate approaches (moves upward) the lower die insert block 6 (the ejector pin protrudes from the lower die clamping surface), the workpiece pushing member 7a resists the coil spring 7c. On the other hand, the pushing position from one side surface of the pushing work W is moved to the retreat position (work loading position).
又,在下模嵌件塊6設有工件返回機構8,會推抵被工件推動機構7所推動的工件W的另一端面,並且與自工件推動機構7的推動位置的退避動作連動地將成形後的工件的另一端側面推回。 The lower die insert block 6 is provided with a workpiece return mechanism 8 that pushes against the other end surface of the workpiece W pushed by the workpiece pushing mechanism 7 and forms the shape in conjunction with a retreat operation from the pushing position of the workpiece pushing mechanism 7. After pushing the other side of the workpiece back side.
具體言之,在加熱室4與下模嵌件塊6的工件支持面之間的既定位置,設有工件返回機構8。工件返回構件8a被支持成能以設於基端部(下端部)的支點8b為中心搖動。工件返回構件8a的前端部係設置成從下模嵌件塊6的夾持面突出。工件返回構件8a的基端部係藉由螺旋彈簧8c以支點8b為中心,例如被往順時鐘方向搖動的方向彈推。此外,採用螺旋彈簧7c的彈簧力係大於螺旋彈簧8c的彈簧力者。 Specifically, a workpiece return mechanism 8 is provided at a predetermined position between the heating chamber 4 and the workpiece support surface of the lower mold insert block 6. The work return member 8a is supported so as to be able to swing around a fulcrum 8b provided at the base end portion (lower end portion). The front end portion of the work return member 8 a is provided so as to protrude from the clamping surface of the lower die insert block 6. The base end portion of the work returning member 8a is centered on the fulcrum 8b by the coil spring 8c, and is urged and pushed in a clockwise direction, for example. In addition, the spring force of the coil spring 7c is larger than that of the coil spring 8c.
當藉由工件推動機構7推動之工件W的另一端側面被推抵於工件返回構件8a時,抵抗螺旋彈簧8c的彈推力以支點8b為中心往逆時鐘方向搖動,並在工件返回構件8a豎起的位置使工件W靠邊。又,當工件推動機構7從推動位置退避時,工件返回構件8a係藉由螺旋彈簧8c的彈推以支點8b為中心往順時鐘方向搖動而將工件的另一端側面朝工件推動構件7a推回。 When the other end side of the workpiece W pushed by the workpiece pushing mechanism 7 is pushed against the workpiece returning member 8a, it resists the elastic thrust of the coil spring 8c and swings counterclockwise with the fulcrum 8b as the center, and stands on the workpiece returning member 8a. The raised position causes the workpiece W to be moved to the side. When the workpiece pushing mechanism 7 retreats from the pushing position, the workpiece returning member 8a swings in the clockwise direction around the fulcrum 8b by the spring push of the coil spring 8c, and pushes the other end side of the workpiece toward the workpiece pushing member 7a .
在下模嵌件塊6,可動模件9是設置成與模具開閉動作連動地可相對於下模嵌件塊6接觸/離開地移動(升降)。具體言之,在與下模嵌件塊6的加熱室4與工件支持面之間的樹脂路徑相對應之既定位置,可動模件9的軸部9c的基端側是被推縮地設置於下模嵌件塊6內的螺旋彈簧10始終朝上方彈推。 In the lower mold insert block 6, the movable mold 9 is provided so as to be able to move (elevate) with respect to the lower mold insert block 6 in contact with / detach from the lower mold insert block 6 in conjunction with the mold opening and closing operation. Specifically, at a predetermined position corresponding to the resin path between the heating chamber 4 of the lower mold insert block 6 and the workpiece support surface, the base end side of the shaft portion 9c of the movable mold 9 is provided in a retracted manner at The coil spring 10 in the lower die insert block 6 is always pushed upward.
又,在可動模件9的軸部9c的前端側,以與該軸部9c交叉(正交)的方式形成有形成樹脂路徑的一部分之架橋部9a。亦可於架橋部9a形成作為樹脂路徑的架橋溝9b。此架橋部9a係在保持工件的另一端側面衝撞 工件返回構件8a的狀態將工件上表面朝下模嵌件塊6壓入。可動模件9係始終被螺旋彈簧10彈推,俾使架橋部9a自嵌件塊6分離,透過閉模用上模2抵抗螺旋彈簧10的彈推而被壓下以將工件的另一端側夾入架橋部9a的相對面與下模嵌件塊6之間。架橋部9a係以可動模件9的軸部9c為中心對稱地形成T字狀,但未必受限於對稱形狀。 Further, a bridge portion 9a forming a part of the resin path is formed on the front end side of the shaft portion 9c of the movable module 9 so as to intersect (orthogonally) with the shaft portion 9c. A bridge groove 9b may be formed in the bridge portion 9a as a resin path. This bridge portion 9a presses the upper surface of the workpiece toward the lower die insert block 6 in a state where the other end of the workpiece collides with the workpiece return member 8a. The movable module 9 is always pushed by the coil spring 10, so that the bridge portion 9a is separated from the insert block 6, and is pushed down by the upper mold 2 for closing the mold against the push of the coil spring 10 to push the other end of the workpiece. It is sandwiched between the opposite surface of the bridge portion 9 a and the lower mold insert block 6. The bridge portion 9 a is formed in a T-shape symmetrically around the shaft portion 9 c of the movable module 9, but is not necessarily limited to a symmetrical shape.
本實施例中,可動模件9係採用藉由螺旋彈簧10而始終被彈推,且於閉模的同時,可動模件9往相對的模具壓下的簡易的構造,但可動模件9亦可採用藉由具備另外驅動源的移動機構來配合模具開閉動作而獨立地對工件支持面接觸/離開地移動的構成。 In this embodiment, the movable module 9 adopts a simple structure that is always pushed by the coil spring 10 and is closed while the movable module 9 is pushed down to the opposite mold. However, the movable module 9 is also It is possible to employ a configuration in which a moving mechanism having a separate driving source is adapted to independently move the workpiece support surface in contact with and away from the mold opening and closing operation.
藉由上述構成,被下模嵌件塊6所支持的工件W係與閉模動作連動而藉由工件推動機構7推抵於工件返回機構8,當閉模完了時,可動模件9藉上模2而被壓下使工件的另一端側被夾入架橋部9a,且在可動模件9與相對的上模夾持面之間形成樹脂路徑。 With the above configuration, the workpiece W supported by the lower mold insert block 6 is linked to the mold closing operation and pushed against the workpiece return mechanism 8 by the workpiece pushing mechanism 7. When the mold closing is completed, the movable module 9 is borrowed. The mold 2 is pressed down so that the other end side of the workpiece is sandwiched between the bridge portions 9a, and a resin path is formed between the movable mold 9 and the opposing upper mold clamping surface.
又,較佳為,在嵌件塊6的工件支持面,設有複數個連結於空氣吸引/噴出機構的空氣吸引/噴出孔6a。藉此,在將工件W對嵌件塊6靠邊之際,一邊從空氣吸引/噴出孔6a噴出空氣一邊使工件W上浮,可藉由工件推動機構7使之推抵於工件返回機構8並靠邊。又,可在保持工件W靠邊的狀態下從空氣吸引/噴出孔6a進行空氣吸引並保持將工件W靠邊的狀態下進行吸附保持。 Moreover, it is preferable that the workpiece support surface of the insert block 6 be provided with a plurality of air suction / ejection holes 6a connected to the air suction / ejection mechanism. Thereby, when the workpiece W is brought to the side of the insert block 6, the workpiece W is floated up while the air is ejected from the air suction / ejection hole 6a. The workpiece pushing mechanism 7 can be pushed against the workpiece return mechanism 8 and leaned to the side. . In addition, it is possible to perform air suction from the air suction / ejection hole 6a while holding the workpiece W aside, and to hold and hold the workpiece W while a side is held.
又,工件W為,伴隨開模動作一邊使空氣從空氣吸引/噴出孔6a噴出,工件推動機構7(工件推動構件7a)一邊從推動位置退避,並且工件的另一端側面被工件返回機構8(工件返回構件8a)推動而被推回。 Further, the workpiece W is such that air is ejected from the air suction / ejection hole 6a during the mold opening operation, the workpiece pushing mechanism 7 (the workpiece pushing member 7a) is retracted from the pushing position, and the other end side of the workpiece is moved by the workpiece return mechanism 8 ( The workpiece return member 8a) is pushed and pushed back.
較佳為,在下模嵌件塊6的工件支持面施以讓工件W滑動的表面處理,例如施以DLC(類鑽石鍍膜;Diamond-Like Carbon)等之滑動塗布。藉此,工件W可進行順暢的靠邊動作。又,工件W及模具面亦變得不易因工件W之移動而損傷。 Preferably, the workpiece supporting surface of the lower die insert block 6 is subjected to a surface treatment for sliding the workpiece W, for example, sliding coating such as DLC (Diamond-Like Carbon) is applied. Thereby, the workpiece W can perform a smooth side motion. In addition, the workpiece W and the die surface are less likely to be damaged by the movement of the workpiece W.
又,成形後的工件W係為透過模製模具3的開模動作使可動模件9上升,並且工件返回機構8推動工件的另一端側面,藉以使樹脂路徑的不需要的樹脂R’與工件W上的封裝部PKG進行澆口折斷(參照圖3B)。 In addition, the formed workpiece W is used to raise the movable mold 9 by the opening operation of the molding die 3, and the workpiece return mechanism 8 pushes the other end side of the workpiece, so that the unnecessary resin R ′ in the resin path and the workpiece The package portion PKG on W is gate-broken (see FIG. 3B).
圖1A中,在上模2刻設有在上模夾持面的加熱室4之相對位置的上模殘料廢品(cull)2a、連通上模殘料廢品2a的上模流道2b、和可動模件9相對配置的連通上模流道2b之架橋凹部2c、連通架橋凹部2c的上模澆口溝2d、連通上模澆口溝2d的上模模穴凹部2e等之樹脂路徑。含有上述樹脂路徑的上模夾持面係吸附保持脫膜片11而被覆蓋。脫膜片11係厚度50μm左右、具耐熱性且從模具面可容易剝離並且具柔軟性、伸展性者,例如,適宜地採用以PTFE、ETFE、PET、FEP膜、含浸氟的玻璃布、聚丙烯膜、聚偏二氯乙烯等為主成分的單層或複層膜。此外,在工件端面精度高之情況或使用填料(filler)徑大的模製樹脂之情況,亦可省略脫膜片11。 In FIG. 1A, an upper mold scrap 2a, an upper mold runner 2b, which communicates with the upper mold scrap 2a, are provided on the upper mold 2 at the relative positions of the heating chamber 4 on the clamping surface of the upper mold, and Resin paths such as the bridge recess 2c that communicates with the upper mold runner 2b, the upper mold gate groove 2d that communicates with the bridge recess 2c, and the upper mold cavity recess 2e that communicates with the upper mold runner 2d are disposed opposite to each other. The upper mold holding surface containing the resin path is covered by the holding and releasing of the release sheet 11. The release sheet 11 has a thickness of about 50 μm, has heat resistance, can be easily peeled from the mold surface, and is flexible and stretchable. For example, PTFE, ETFE, PET, FEP film, glass cloth impregnated with fluorine, poly Single-layer or multi-layer film with acrylic film, polyvinylidene chloride, etc as main components. In addition, in the case where the accuracy of the end face of the workpiece is high or when a mold resin having a large filler diameter is used, the release sheet 11 may be omitted.
如圖4B所示,工件推動機構7與工件返回機構8係在呈矩形狀的工件W之相對的邊緣部各設置2組。工件推動機構7及工件返回機構8不限定為2組,可為1組或大於2組。且可動模件9不限單數亦可設置在複數部位。 As shown in FIG. 4B, the work pushing mechanism 7 and the work return mechanism 8 are each provided in two groups at opposite edge portions of the work W having a rectangular shape. The workpiece pushing mechanism 7 and the workpiece returning mechanism 8 are not limited to two groups, and may be one group or more than two groups. The movable module 9 is not limited to a singular number and may be provided at a plurality of positions.
如圖4B所示,可動模件9及工件返回機構8在轉送成形用模具的情況,係設在和連通設於下模1的加熱室4及上模模穴凹部2e的上模流道2b與上模澆口溝2d之間相對應的位置(與架橋凹部2c相對的位置:參照圖4A)。在設於架橋部9a的上表面之架橋溝9b與相對的架橋凹部2c之間形成樹脂路徑。此外,作為樹脂路徑,亦可不在架橋部9a的上表面設置架橋溝9b,而在架橋凹部2c側設置凹溝。於此情況,由於在上模2張緊設置脫膜片11,故而在上模2設置樹脂路徑的溝者比起在架橋部9a設置架橋溝9b者來得容易脫膜。又,樹脂路徑用的溝亦可設於上模2與架橋部9a雙方。 As shown in FIG. 4B, when the movable mold 9 and the workpiece return mechanism 8 transfer the forming mold, the upper mold runner 2b is provided and communicates with the heating chamber 4 provided in the lower mold 1 and the cavity recess 2e of the upper mold. A position corresponding to the gap between the upper mold gate grooves 2d (a position corresponding to the bridge recess 2c: see FIG. 4A). A resin path is formed between the bridge groove 9b provided on the upper surface of the bridge portion 9a and the opposite bridge recess 2c. In addition, as the resin path, a bridge groove 9b may not be provided on the upper surface of the bridge portion 9a, and a groove may be provided on the bridge recess 2c side. In this case, since the release film 11 is tightly provided on the upper mold 2, a groove provided with a resin path in the upper mold 2 is easier to release than a groove provided with a bridge groove 9b in the bridge portion 9a. Further, a groove for a resin path may be provided on both the upper mold 2 and the bridge portion 9a.
此處,參照圖1至圖3說明使用轉送成形用的模製模具之樹脂模製動作的一例。此外,設成在上模2的夾持面吸附保持有脫膜片11。 Here, an example of a resin molding operation using a mold for transfer molding will be described with reference to FIGS. 1 to 3. In addition, the release sheet 11 is provided so as to be adsorbed and held on the clamping surface of the upper mold 2.
圖1A中,藉由未圖示的裝載器等往已開模的模製模具3中之下模1的下模嵌件塊6供給工件W(工件載置位置)。又,模製樹脂R亦連同工件W一起或者另外被供給於加熱室4內。此時,又,工件推動構件7a的基端部係處在藉由突出頂桿7d抵抗螺旋彈簧7c的彈推並以支點7b為中心往順時鐘方向搖動的位置。 In FIG. 1A, the workpiece W (the workpiece mounting position) is supplied to the lower mold insert block 6 of the lower mold 1 in the opened mold 3 by the loader etc. which are not shown in figure. The molding resin R is also supplied into the heating chamber 4 together with the workpiece W or separately. At this time, the base end portion of the workpiece pushing member 7a is in a position to swing in the clockwise direction with the fulcrum 7b as the center by projecting the ejector pin 7d against the spring push of the coil spring 7c.
在由下模嵌件塊6的空氣吸引/噴出孔6a噴出空氣以減少工件W與下模嵌件塊6之滑動摩擦(sliding friction)的狀態下,透過突出頂桿7d與未圖示的頂出銷板的下降動作連動而下降,而利用工件推動構件7a推動工件W的一端側面。 The air is ejected from the air suction / ejection hole 6a of the lower mold insert block 6 to reduce sliding friction between the workpiece W and the lower mold insert block 6. The lowering operation of the pin-out plate is lowered in conjunction with the lowering operation, and one end side of the workpiece W is pushed by the workpiece pushing member 7a.
此時,透過螺旋彈簧7c的彈推使工件推動構件7a以支點7b為中心逆時鐘方向搖動,以推動工件W的一端側面。如圖1B所示,由於工件W係透過來自於從空氣吸引/噴出孔6a之空氣噴出而處在與下模嵌件塊6之摩擦阻力小的狀態,所以在加熱室4側滑動既定量(例如4~5mm左右)使工件的另一端側面被推抵於工件返回構件8a。此時,工件返回構件8a係抵抗螺旋彈簧8c的彈推並以支點8b為中心逆時鐘方向搖動並停止。藉此,工件W係在保持藉工件推動構件7a被推抵於工件返回構件8a的狀態下靠邊。 At this time, the workpiece pushing member 7a is swung counterclockwise around the fulcrum 7b by the elastic pushing of the coil spring 7c to push the one end side of the workpiece W. As shown in FIG. 1B, since the workpiece W is in a state where the frictional resistance with the lower mold insert block 6 is small due to the air ejected from the air suction / ejection hole 6a, the sliding amount on the heating chamber 4 side is fixed ( (E.g., about 4 to 5 mm) so that the other end side of the workpiece is pushed against the workpiece return member 8a. At this time, the workpiece returning member 8a resists the elastic pushing of the coil spring 8c, and shakes and stops in the counterclockwise direction with the fulcrum 8b as the center. Thereby, the workpiece W is leaned to the side in a state where the workpiece pushing member 7a is pushed against the workpiece returning member 8a.
當工件W靠邊時,從空氣吸引/噴出孔6a向下模嵌件塊6進行空氣吸引而在下模嵌件塊6將工件W吸附保持。此時,可動模件9係藉螺旋彈簧10的彈推而處在架橋部9a是自下模嵌件塊6分離的狀態。 When the workpiece W leans to the side, air is sucked downward from the air suction / ejection hole 6 a toward the die insert block 6, and the workpiece W is sucked and held by the lower die insert block 6. At this time, the movable module 9 is in a state where the bridge portion 9 a is separated from the lower mold insert block 6 by the spring of the coil spring 10.
在圖2A中,將模製模具3閉模並以上模2抵抗螺旋彈簧10的彈推而將可動模件9往下模1側壓下。此時架橋部9a是藉由相對的架橋凹部2c而被壓下,使工件的另一端側夾入架橋部9a與下模嵌件塊6之間。接著,如圖2B所示,使柱塞5上升,將在加熱室4內熔融的模製樹脂R通過上模殘料廢品2a、上模流道2b、架 橋凹部2c、上模澆口溝2d朝上模模穴凹部2e充填。接著,對充填於上模模穴凹部2e的模製樹脂R進行加熱硬化。 In FIG. 2A, the mold 3 is closed and the upper mold 2 resists the spring of the coil spring 10 to push the movable mold 9 to the lower mold 1 side. At this time, the bridge portion 9a is depressed by the opposite bridge recess 2c, so that the other end side of the workpiece is sandwiched between the bridge portion 9a and the lower mold insert block 6. Next, as shown in FIG. 2B, the plunger 5 is raised, and the molding resin R melted in the heating chamber 4 passes through the upper mold scrap 2a, the upper mold runner 2b, the bridge recess 2c, and the upper mold gate groove 2d. The cavity recess 2e facing the mold cavity is filled. Next, the molding resin R filled in the recessed part 2e of the upper mold cavity is heat-hardened.
因此,透過模製樹脂R通過可動模件9(架橋部9a)與上模2(架橋凹部2c)之間的樹脂路徑(架橋溝9b)進行模製,可防止樹脂朝工件端面繞入。 Therefore, by molding the resin R through the resin path (bridge bridge groove 9b) between the movable mold 9 (bridge bridge portion 9a) and the upper mold 2 (bridge bridge groove 2c), it is possible to prevent the resin from entering the end surface of the workpiece.
在圖3A中,解除加熱硬化後工件W的吸附保持,開始模製模具3的開模。接著,如圖3B所示,在保持著使空氣從下模嵌件塊6的空氣吸引/噴出孔6a對工件W噴出的狀態,伴隨著開模動作,可動模件9藉由螺旋彈簧10的彈推而從工件W分離,藉以折斷澆口。又,透過未圖示的頂出銷板向下模嵌件6接近(往上移動)的方式移動而使突出頂桿7d上升,使工件推動構件7a抵抗螺旋彈簧7c的彈推並以支點7b為中心順時鐘方向搖動而自推動位置退避。此時,透過未圖示的頂出銷突出使樹脂殘料廢品及樹脂流道(不需要的樹脂R’)從下模1脫膜,並且工件返回構件8a藉由螺旋彈簧8c的彈推而將工件的另一端側面推回,工件W因不需要的樹脂R’與澆口被折斷而分離。藉由未圖示的卸載器等從已開模的模製模具3將成形後的工件W與不需要的樹脂R’分離並取出。 In FIG. 3A, the adsorption and holding of the work W after the heat hardening is released, and the mold opening of the mold 3 is started. Next, as shown in FIG. 3B, while the state in which air is ejected from the air suction / ejection hole 6 a of the lower mold insert block 6 to the workpiece W is maintained, the movable mold 9 is moved by the coil spring 10 with the mold opening operation. It is separated from the workpiece W by a spring push, thereby breaking the gate. In addition, the ejector pin plate (not shown) moves downward to approach (move up) the lower die insert 6 to raise the protruding ejector 7d, and the workpiece pushing member 7a resists the elastic push of the coil spring 7c and is supported by the fulcrum 7b. Retreat from the self-propelled position to shake the center clockwise. At this time, the resin residue scrap and resin flow path (unwanted resin R ') are protruded from the lower mold 1 by protruding through the eject pins (not shown), and the work return member 8a is pushed by the spring of the coil spring 8c When the other end of the workpiece is pushed back, the workpiece W is separated due to the unnecessary resin R ′ and the gate being broken. The formed workpiece W is separated from the undesired resin R 'from the opened mold 3 by an unillustrated unloader or the like and taken out.
藉此,由於界被支持於下模1的工件W係在下模1與上模2之間被夾持前,藉工件推動構件7a推抵於工件返回構件8a並靠邊,所以能盡可能地縮小在模製模具3和工件端面產生的間隙。又,當閉模完了時,可 動模件9被上模2壓下而使工件W夾入可動模件9與下模嵌件6之間,在與可動模件9相對的上模2的夾持面之間形成樹脂路徑,故而模製樹脂R會通過在可動模件9與上模2之間的樹脂路徑,不會有樹脂從工件端面漏洩的情形。 Thereby, since the workpiece W supported by the lower mold 1 is clamped between the lower mold 1 and the upper mold 2, the workpiece pushing member 7a is pushed against the workpiece returning member 8a and leaned to the side, so that it can be reduced as much as possible. A gap generated between the mold 3 and the end surface of the workpiece. When the mold closing is completed, the movable mold 9 is pressed down by the upper mold 2 to sandwich the workpiece W between the movable mold 9 and the lower mold insert 6 and clamp the upper mold 2 opposite to the movable mold 9. A resin path is formed between the holding surfaces, so that the molding resin R will pass through the resin path between the movable mold 9 and the upper mold 2 without leakage of the resin from the end surface of the workpiece.
又,當進行開模時,因可動模件9從工件W分離而折斷澆口,並使工件推動構件7a退避且藉由工件返回構件8a推回工件W而與不需要的樹脂R’分離,由於可在模具內進行折斷澆口以與成形品及不需要的樹脂R’之分離,故能有效率地進行成形品之取出作業。 When the mold is opened, the gate is broken due to the separation of the movable mold 9 from the workpiece W, the workpiece pushing member 7a is retracted, and the workpiece W is pushed back by the workpiece returning member 8a to separate from the unnecessary resin R '. Since the gate can be broken in the mold to separate it from the molded product and the unnecessary resin R ', it is possible to efficiently take out the molded product.
此外,欲將工件W與不需要的樹脂R’一體取出的情況,因為將使可動模件9可動的螺旋彈簧10及工件返回機構8的螺旋彈簧8c設為稍弱,而使工件W與不需要的樹脂R’成為一體。之後,只要透過將工件W及不需要的樹脂R’維持一體地脫模而從模製模具取出,再從模製模具取出後並折斷澆口將不需要的樹脂R’從工件W取外即可。 When the workpiece W and the unnecessary resin R ′ are to be taken out integrally, the coil spring 10 that moves the movable module 9 and the coil spring 8c of the workpiece return mechanism 8 are made weak, and the workpiece W and The required resin R 'is integrated. After that, as long as the workpiece W and the unnecessary resin R 'are maintained integrally demolded, they are taken out of the molding die, and after taking out from the molding die and the gate is broken, the unnecessary resin R' is taken out of the workpiece W. can.
圖6A、圖6B係顯示轉送成形用模製模具的其他例。對與圖1同一構件者賦予相同編號並沿用說明。 6A and 6B show another example of the mold for transfer molding. Those members that are the same as those in FIG. 1 are given the same reference numerals and descriptions will be used.
圖6A係採用設於下模1的工件推動機構7與工件返回機構8是同一構成者。即,工件推動機構7的工件推抵動作及工件返回機構8的工件返回動作,係和設於下模嵌件塊6下方的未圖示的頂出銷板的升降動作連動。具體言之,在頂出銷板繫接有突出頂桿7d、8d,由於當頂出銷板從下模嵌件塊6退避時,突出頂桿7d、8d會各 自下降,所以工件推動構件7a被螺旋彈簧7c彈推而推動被載置於下模嵌件塊6的工件W的一端側面。採用螺旋彈簧7c的彈簧力係大於螺旋彈簧8c者,又,由於當頂出銷板接近於下模嵌件塊6時,突出頂桿7d、8d各自會上升,所以工件返回構件8a抵抗螺旋彈簧7c、8c的彈推將工件的另一端側面推回,同時工件推動構件7a從推動位置退避。 FIG. 6A shows that the workpiece pushing mechanism 7 provided in the lower die 1 and the workpiece return mechanism 8 are the same components. That is, the workpiece pushing operation of the workpiece pushing mechanism 7 and the workpiece returning movement of the workpiece return mechanism 8 are linked with the lifting operation of an eject pin plate (not shown) provided below the lower die insert block 6. Specifically, the ejector pins 7d and 8d are connected to the ejector pin plate. Since the ejector pins 7d and 8d are lowered when the ejector pin plate is retracted from the lower die insert block 6, the workpiece pushes the member 7a. One end side of the work W placed on the lower die insert block 6 is elastically pushed by the coil spring 7c. The spring force of the coil spring 7c is larger than that of the coil spring 8c. Also, when the ejector pin plate is close to the lower mold insert block 6, the protruding ejectors 7d and 8d will rise, so the workpiece return member 8a resists the coil spring. The spring push of 7c, 8c pushes the other end side of the workpiece back, and at the same time, the workpiece pushing member 7a retracts from the pushing position.
圖6B係顯示未於可動模件9的架橋部9a設置作為樹脂路徑的架橋溝,而在與架橋部9a相對的上模2之架橋凹部2c刻設有深的凹溝之實施例。其他的模具構成係與圖1相同。 FIG. 6B shows an embodiment in which a bridging groove is not provided as a resin path in the bridging portion 9 a of the movable module 9, and a deep groove is engraved in the bridging recess 2 c of the upper mold 2 opposite to the bridging portion 9 a. The other mold configurations are the same as those of FIG. 1.
圖7係針對適用於壓縮成形用的模製模具之實施例作說明。圖7A顯示上模模穴凹部,圖7B顯示形成下模模穴凹部的模具。 FIG. 7 illustrates an embodiment of a mold suitable for compression molding. FIG. 7A shows the cavity of the upper mold cavity, and FIG. 7B shows the mold for forming the cavity of the lower mold cavity.
圖7A中,設於下模1(第一模具)的工件推動機構7、工件返回機構8及可動模件9之構成係與圖1相同。 In FIG. 7A, the structures of the workpiece pushing mechanism 7, the workpiece returning mechanism 8, and the movable module 9 provided in the lower mold 1 (first mold) are the same as those in FIG.
上模12(第二模具)具備形成上模模穴凹部12c的上模模穴模件12a與上模夾持器12b。上模模穴模件12a係形成上模模穴底部而包圍其周圍的上模夾持器12b係形成上模模穴側部。上模模穴模件12a與上模夾持器12b亦可任一者藉由螺旋彈簧被懸掛支持於未圖示的上模基座部,亦可雙方藉由螺旋彈簧被懸掛支持。 The upper mold 12 (second mold) includes an upper mold cavity mold 12a and an upper mold holder 12b forming an upper mold cavity recess 12c. The upper mold cavity module 12a forms the bottom of the upper mold cavity, and the upper mold holder 12b surrounding the periphery forms the upper mold cavity side. Either the upper mold cavity module 12a or the upper mold holder 12b may be suspended and supported by an unillustrated upper mold base portion by a coil spring, or both may be suspended and supported by a coil spring.
於上模夾持器12b的夾持面,在上模模穴凹部12c形成有經由上模流道12d連通的架橋凹部12e。此上模架橋凹部12e係和下模1的可動模件9相對地設 置,形成在以上模架橋凹部12e夾持架橋部9a之際會在與架橋溝9b之間形成樹脂路徑。上模溢流模穴12g隔介上模流道12f而與此上模架橋凹部12e連通設置。上模溢流模穴12g係為溢流模穴模件12h藉由螺旋彈簧12i懸掛支持於上模夾持器12b而形成。脫膜片11被吸附保持於含有樹脂路徑的上模夾持面。 On the clamping surface of the upper mold holder 12b, a bridge recess 12e communicating with the upper mold runner 12d is formed in the upper mold cavity recessed portion 12c. The upper mold bridge recess 12e is disposed opposite to the movable mold 9 of the lower mold 1, and a resin path is formed between the upper mold bridge recess 12e and the bridge groove 9b when the bridge mold 9a is clamped by the upper mold bridge recess 12e. The upper mold overflow cavity 12g is provided in communication with the upper mold bridge recess 12e through the upper mold runner 12f. The upper mold overflow cavity 12g is an overflow cavity module 12h formed by being suspended and supported by the upper mold holder 12b by a coil spring 12i. The release sheet 11 is sucked and held on the upper mold clamping surface including the resin path.
在藉由工件推動機構7及工件返回機構8使供給到下模1的工件W靠邊的狀態下,模製樹脂被供給到工件W上。此外,亦可在工件W上載放模製樹脂R並對下模同時作供給。當將上模12與下模1閉模時,藉由上模12抵抗螺旋彈簧10的彈推使可動模件9被壓下,當架橋部9a被嵌合於上模架橋凹部12e的同時將工件W上夾持。此時,隨著上模模穴凹部12c的容積縮小,自上模流道12d溢出的模製樹脂R係通過形成在架橋部9a的架橋溝9b與上模架橋凹部12e之間而經由上模流道12f充填於溢流模穴12g。此時,形成當溢流模穴模件12h抵抗螺旋彈簧12i的彈簧力被壓入時,利用該螺旋彈簧12i的彈簧力推回而能施加樹脂壓力。 The molding resin is supplied to the workpiece W in a state where the workpiece W supplied to the lower mold 1 is brought to the side by the workpiece pushing mechanism 7 and the workpiece returning mechanism 8. In addition, the molding resin R may be placed on the workpiece W and supplied to the lower mold at the same time. When the upper mold 12 and the lower mold 1 are closed, the movable mold 9 is pressed down by the upper mold 12 against the urging of the coil spring 10. When the bridge portion 9a is fitted into the upper mold bridge recess 12e, The workpiece W is clamped. At this time, as the volume of the upper mold cavity recess 12c decreases, the molding resin R overflowing from the upper mold runner 12d passes through the upper mold through the bridge groove 9b and the upper mold bridge recess 12e formed between the bridge portion 9a. The runner 12f is filled in the overflow cavity 12g. At this time, when the overflow cavity module 12h is pressed against the spring force of the coil spring 12i, it is formed that resin pressure can be applied by pushing back by the spring force of the coil spring 12i.
壓縮成形後,當模製模具3開模時,可動模件9上升,由於工件W會藉由工件推動機構7及工件返回機構8而從靠邊位置返回,所以澆口在模具內被進行折斷,使工件W與不需要的樹脂分離。 After compression molding, when the mold 3 is opened, the movable mold 9 rises. Since the workpiece W is returned from the side by the workpiece pushing mechanism 7 and the workpiece return mechanism 8, the gate is broken in the mold. The workpiece W is separated from the unnecessary resin.
圖7B顯示形成有下模模穴凹部的壓縮成形用的模製模具。對比圖7A是調換了第一模具及第二模具之配置。 FIG. 7B shows a mold for compression molding in which a cavity of a lower mold cavity is formed. The comparison of FIG. 7A shows the arrangement of the first mold and the second mold.
圖7B中,設於上模13(第一模具)的工件推動機構7、工件返回機構8及可動模件9的構成係與圖1的下模1相同。此外,工件W係藉由設於上模嵌件塊15的空氣吸引/噴出孔15a而被吸附保持。在考慮到靠邊動作時,工件W係以利用夾盤爪等來保持者較理想。 In FIG. 7B, the configuration of the work pushing mechanism 7, the work return mechanism 8, and the movable mold 9 provided in the upper mold 13 (first mold) is the same as that of the lower mold 1 of FIG. 1. The workpiece W is sucked and held by the air suction / ejection hole 15 a provided in the upper mold insert block 15. In consideration of the side-to-side motion, it is preferable that the workpiece W is held by a chuck or the like.
下模14(第二模具)具備形成下模模穴凹部14c的下模模穴模件14a與下模夾持器14b。下模模穴模件14a係形成下模模穴底部而包圍其周圍的下模夾持器14b係形成下模模穴側部。下模模穴模件14a一般為固定模件,下模夾持器14b係藉由彈簧而被浮動支持,但亦可為下模模穴模件14a與下模夾持器14b係雙方藉由螺旋彈簧而被浮動支持,可為任一種。在此情況,下模模穴模件14a的彈簧有必要作得比下模夾持器14b的彈簧還強。 The lower mold 14 (second mold) includes a lower mold cavity mold 14a and a lower mold holder 14b forming a lower mold cavity recess 14c. The lower die cavity module 14a forms the bottom of the lower die cavity and the lower die holder 14b surrounding the lower die holder 14b forms the lower die cavity side. The lower mold cavity module 14a is generally a fixed mold, and the lower mold holder 14b is floatingly supported by a spring, but it can also be used for both the lower mold cavity module 14a and the lower mold holder 14b. The coil spring may be supported by floating, and may be any one. In this case, it is necessary that the spring of the lower die cavity module 14a be made stronger than the spring of the lower die holder 14b.
在下模夾持器14b的夾持面形成有經由下模流道14d與下模模穴凹部14c連通之下模架橋凹部14e。此下模架橋凹部14e係和上模13的可動模件9相對地設置,形成在以下模架橋凹部14e夾持架橋部9a之際會在與架橋溝9b之間形成樹脂路徑。下模溢流模穴14g隔介下模流道14f和此下模架橋凹部14e連通設置。下模溢流模穴14g係為溢流模穴模件14h藉由螺旋彈簧14i懸掛支持於下模夾持器14b而形成。脫膜片11被吸附保持於含有樹脂路徑的下模夾持面。 A lower mold holder bridge recessed portion 14e is formed on the clamping surface of the lower mold holder 14b and communicates with the lower mold cavity recessed portion 14c via the lower mold flow path 14d. The lower mold bridge recess 14e is opposite to the movable mold 9 of the upper mold 13, and a resin path is formed between the lower mold bridge recess 14e and the bridge groove 9b when the bridge mold 9a is clamped by the lower mold bridge recess 14e. The lower mold overflow cavity 14g is provided through the lower mold runner 14f and the lower mold bridge recess 14e. The lower mold overflow cavity 14g is an overflow cavity module 14h which is formed by suspending and supporting the lower mold holder 14b by a coil spring 14i. The release sheet 11 is sucked and held on the lower mold holding surface including the resin path.
在藉由工件推動機構7及工件返回機構8使供給到上模13的工件W靠邊的狀態下,向下模模穴凹 部14c內供給模製樹脂(未圖示)。此外,工件W與模製樹脂之供給可同時地進行,亦可先供給模製樹脂。又,有必要以固定於上模的工件可從搭載位置移動的方式將工件吸引孔作成長孔、或者作成工件吸引孔本身會橫向滑動、或者將工件夾持器(夾盤爪等)設在不影響工件移動方向的位置或者作成可移動。當將上模13與下模14閉模時,藉由下模14抵抗螺旋彈簧10的彈推使可動模件9被壓下,架橋部9a被推回下模架橋凹部14e而夾持工件上表面。此時,隨著下模模穴凹部14c的容積縮小,經由下模流道14d溢出的模製樹脂R係通過形成於架橋部9a的架橋溝9b與架橋凹部14e之間並通過下模流道14f充填於溢流模穴14g。此時,形成當溢流模穴模件14h抵抗螺旋彈簧14i的彈簧力被壓入時,藉該螺旋彈簧14i的彈簧力推回而能施加樹脂壓力。此外,在本實施例的溢流模穴14g雖放入有利用螺旋彈簧14i的加壓機構,但未必需要加壓,溢流模穴亦可為單純的空間或開放狀態。 With the workpiece pushing mechanism 7 and the workpiece returning mechanism 8 holding the workpiece W supplied to the upper mold 13, the molding resin (not shown) is supplied into the lower cavity recess 14c. In addition, the supply of the workpiece W and the molding resin may be performed simultaneously, or the molding resin may be supplied first. In addition, it is necessary to make the workpiece suction hole as a long hole so that the workpiece fixed to the upper mold can be moved from the mounting position, or the workpiece suction hole itself may slide laterally, or a workpiece holder (chuck, etc.) Does not affect the position of the workpiece moving direction or can be made movable. When the upper mold 13 and the lower mold 14 are closed, the movable mold 9 is pushed down by the lower mold 14 against the urging of the coil spring 10, and the bridge portion 9a is pushed back to the lower mold bridge recess 14e to clamp the workpiece. surface. At this time, as the volume of the lower mold cavity recessed portion 14c decreases, the molding resin R overflowing through the lower mold flow passage 14d passes through the bridge groove 9b and the bridge recess 14e formed through the bridge portion 9a and passes through the lower mold flow passage. 14f is filled in the overflow cavity 14g. At this time, when the overflow cavity module 14h is pressed against the spring force of the coil spring 14i, it is formed that resin pressure can be applied by pushing back the spring force of the coil spring 14i. In addition, although the pressurizing mechanism using the coil spring 14i is placed in the overflow mold cavity 14g of this embodiment, it is not necessary to pressurize, and the overflow mold cavity may be a simple space or an open state.
壓縮成形後,當模製模具3開模時,由於可動模件9下降,藉由工件推動機構7及工件返回機構8使工件W從靠邊位置返回,所以在模具內進行折斷澆口,使工件W與不需要的樹脂分離。 After the compression molding, when the mold 3 is opened, the movable mold 9 is lowered, and the workpiece W is returned from the edge position by the workpiece pushing mechanism 7 and the workpiece return mechanism 8. Therefore, the gate is broken in the mold to make the workpiece W is separated from unwanted resin.
圖8A、圖8B顯示使用壓縮成形的模製模具之工件支持側(上模13或下模14)及模穴凹部側(下模14或上模13)的平面布局之一例。 FIGS. 8A and 8B show examples of the planar layout of the workpiece support side (upper mold 13 or lower mold 14) and the cavity recess side (lower mold 14 or upper mold 13) of the molding mold using compression molding.
圖8A係工件支持側的布局。沿著矩形工件W相鄰的兩邊設有工件推動機構7,成為透過設於各邊2處上的工件推動構件7a來推動工件一端側面。透過相鄰的兩邊朝相對的兩邊推動,結果是以轉角(corner)為基準使工件W靠邊。 FIG. 8A is the layout of the workpiece support side. A workpiece pushing mechanism 7 is provided along two adjacent sides of the rectangular workpiece W so as to push the side surface of one end of the workpiece through the workpiece pushing members 7a provided on two sides of each side. The adjacent two sides are pushed toward the opposite sides, and as a result, the workpiece W is brought to the side based on the corner.
又,在工件W的設有工件推動機構7的邊與相對邊,分別設有工件返回機構8,工件的另一端側面被推抵於設在各邊2個部位的工件返回構件8a。又,在工件返回機構8的附近,可動模件9藉由螺旋彈簧10而始終被往自夾持面突出的方向彈推。 Further, a workpiece return mechanism 8 is provided on each of the side of the workpiece W where the workpiece pushing mechanism 7 is provided and the opposite side, and the other end side of the workpiece is pushed against the workpiece return member 8a provided at two positions on each side. Further, in the vicinity of the work return mechanism 8, the movable module 9 is always urged and pushed in a direction protruding from the clamping surface by the coil spring 10.
可動模件9係形成當模製模具閉模時,工件是在保持工件的另一端側面被推抵於工件返回構件8a的狀態下被架橋部9a所夾持。又,圖8A中雖於架橋部9a形成作為樹脂路徑的架橋溝9b,但亦可於架橋凹部14e設置作為樹脂路徑的凹溝,亦可於雙方設置作為樹脂路徑的溝。 The movable mold 9 is formed such that when the mold is closed, the workpiece is held by the bridge portion 9a while the other side of the holding workpiece is pushed against the workpiece return member 8a. In FIG. 8A, although a bridge groove 9b is formed as a resin path in the bridge portion 9a, a groove as a resin path may be provided in the bridge recess 14e, and a groove as a resin path may be provided on both sides.
圖8B係模穴凹部(12c、14c)側的布局。在與圖8A的可動模件9對應的位置分別串接地刻設形成有流道(12d、14d)及架橋凹部(12e、14e)、流道(12f、14f)及溢流模穴(12g、14g)。 FIG. 8B shows the layout of the cavity recesses (12c, 14c). Flow paths (12d, 14d) and bridge recesses (12e, 14e), flow paths (12f, 14f), and overflow mold cavities (12g, 14g).
當模製模具閉模時,因模穴凹部(12c、14c)內的模製樹脂經由流道(12d、14d)在可動模件9與架橋凹部(12e、14e)之間溢出,並通過流道(12f、14f)朝溢流模穴(12g、14g)充填,藉由溢流模穴模件(12h、14h)而施加樹脂壓力。 When the mold is closed, the mold resin in the cavity recesses (12c, 14c) overflows between the movable mold 9 and the bridge recesses (12e, 14e) through the flow channels (12d, 14d), and passes through the flow. The channels (12f, 14f) are filled toward the overflow cavity (12g, 14g), and resin pressure is applied by the overflow cavity module (12h, 14h).
圖9係顯示轉送成形用的模製模具3的其他例。對和圖1相同構件者賦予相同編號並沿用說明。圖9係顯示變更下模1的可動模件9的架橋部9a與上模架橋凹部2c之形態的實施例。架橋部9a係相對於軸部9c的中心呈非對稱形狀。又,可動模件9的架橋部9a的側面部9d係以形成上模模穴凹部2e的側部之方式作設置。 FIG. 9 shows another example of the mold 3 for transfer molding. Those with the same components as those in FIG. 1 are given the same reference numerals and descriptions will be used. FIG. 9 shows an embodiment in which the form of the bridge portion 9a and the upper mold bridge recess 2c of the movable mold 9 of the lower mold 1 are changed. The bridge portion 9a has an asymmetric shape with respect to the center of the shaft portion 9c. In addition, the side surface portion 9d of the bridge portion 9a of the movable mold member 9 is provided so as to form a side portion of the upper mold cavity recessed portion 2e.
此外,亦可在架橋部9a設置作為樹脂路徑的架橋溝9b,亦可為在上模架橋凹部2c刻設有深的樹脂路徑,亦可為在雙方刻設有溝。 In addition, a bridging groove 9b as a resin path may be provided in the bridging portion 9a, a deep resin path may be carved in the upper mold bridge recess 2c, or grooves may be carved in both sides.
當將模製模具3閉模時,可動模件9抵抗螺旋彈簧10的彈推而被推回,且與下模嵌件塊6將靠邊的工件W夾入並在上模模穴凹部2e的側面形成頂面澆口2f。 When the molding mold 3 is closed, the movable mold 9 is pushed back against the spring of the coil spring 10, and the work piece W on the side is clamped with the lower mold insert block 6 and placed in the recess 2e of the upper mold cavity. The side surface forms a top gate 2f.
如此,不僅從形成在上模夾持面側的開口部之上模澆口溝2d充填模製樹脂,亦可作成從形成在模穴側面之頂面澆口2f充填模製樹脂。 In this way, not only the mold resin is filled from the mold gate groove 2d formed on the opening on the side of the upper mold clamping surface, but also the mold resin can be filled from the top surface gate 2f formed on the side of the cavity.
在上述的各實施例中,係針對在作為工件W的有機基板上經晶粒接合有複數個半導體晶片且流道跨越基板的模製模具之構成作了例示,但有關使用在金屬板貼合熱剝離片並將單數或複數個半導體晶片T經晶粒接合於該熱剝離片而成的工件W,且流道跨越基板上的階差之模製模具的構成也可適用。 In each of the above-mentioned embodiments, the structure of a molding die having a plurality of semiconductor wafers bonded by crystal grains on an organic substrate as the workpiece W and a flow path crossing the substrate has been exemplified. It is also possible to apply a structure of a mold W in which a single or a plurality of semiconductor wafers T are thermally peeled and a plurality of semiconductor wafers T are die-bonded to the thermally peeled sheet, and a flow path crosses a step on the substrate.
又,在嵌件塊上使工件靠邊或於成形後將工件取出之際,雖可從形成於嵌件塊的空氣吸引/噴出孔噴出空氣,但依工件W而異,亦可省略噴出空氣。 In addition, when the workpiece is brought to the side on the insert block or taken out after forming, although air can be ejected from the air suction / exhaust hole formed in the insert block, the ejection of air may be omitted depending on the workpiece W.
又,亦可併用空氣的噴出與嵌件塊的工件支持面的表面處理。 In addition, the surface treatment of the workpiece support surface of the insert block may be used in combination with the ejection of air.
上述模製模具中,將上模2設為固定模,下模1設為可動模,但亦可上模2是可動模,下模1是固定模,亦可將雙方設為可動模。又,亦可加熱室4形成在上模2,模穴凹部形成在下模1。又,工件W不限於LED元件封裝用的金屬基板,亦可為樹脂基板,亦可為半導體晶片被以倒裝晶片方式連接或以打線接合方式連接於基板上者等之其他的工件。又,模製樹脂不限於LED用樹脂(矽氧樹脂),亦可為環氧系的樹脂等。 In the above-mentioned molding mold, the upper mold 2 is set as a fixed mold and the lower mold 1 is set as a movable mold, but the upper mold 2 may be a movable mold, the lower mold 1 may be a fixed mold, and both sides may be set as movable molds. The heating chamber 4 may be formed in the upper mold 2 and the cavity recessed portion may be formed in the lower mold 1. In addition, the workpiece W is not limited to a metal substrate for packaging an LED element, and may be a resin substrate, or other workpieces in which a semiconductor wafer is connected by a flip chip method or connected to a substrate by a wire bonding method. The molding resin is not limited to a resin for silicone (silicone resin), and may be an epoxy resin or the like.
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| JP7121705B2 (en) * | 2019-07-29 | 2022-08-18 | アピックヤマダ株式会社 | resin mold |
| CN111186078B (en) * | 2020-01-07 | 2021-12-07 | 宁波公牛电器有限公司 | Injection molding method |
| KR102496709B1 (en) * | 2021-06-28 | 2023-02-06 | 케이비아이동국실업 주식회사 | Scrim fixing structure of injection mold for crash pad |
| CN116373346B (en) * | 2023-04-21 | 2025-09-02 | 北京维盛复合材料有限公司 | A segmented high-pressure injection resin transfer molding process |
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| JPH11284002A (en) * | 1998-03-31 | 1999-10-15 | Sumitomo Heavy Ind Ltd | Resin sealing device for semiconductor element |
| JP4426880B2 (en) * | 2004-03-12 | 2010-03-03 | Towa株式会社 | Resin sealing device and resin sealing method |
| JP5193609B2 (en) * | 2008-01-17 | 2013-05-08 | アピックヤマダ株式会社 | Mold equipment |
| CN101767406B (en) * | 2008-12-30 | 2013-08-07 | 比亚迪股份有限公司 | Mould for shaping mobile phone light guide panel and technology for preparing mobile phone light guide panel |
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| JP5229292B2 (en) * | 2010-10-01 | 2013-07-03 | 第一精工株式会社 | Resin sealing device and resin sealing method |
| JP5759181B2 (en) * | 2011-01-12 | 2015-08-05 | Towa株式会社 | Resin sealing molding equipment for electronic parts |
| JP5909771B2 (en) * | 2012-07-03 | 2016-04-27 | アピックヤマダ株式会社 | Resin sealing device |
| JP6151610B2 (en) * | 2013-09-06 | 2017-06-21 | アピックヤマダ株式会社 | Mold, resin molding apparatus and resin molding method |
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