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TW201909539A - power converter - Google Patents

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Publication number
TW201909539A
TW201909539A TW106123156A TW106123156A TW201909539A TW 201909539 A TW201909539 A TW 201909539A TW 106123156 A TW106123156 A TW 106123156A TW 106123156 A TW106123156 A TW 106123156A TW 201909539 A TW201909539 A TW 201909539A
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TW
Taiwan
Prior art keywords
primary side
power
circuit
secondary side
primary
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TW106123156A
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Chinese (zh)
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TWI638511B (en
Inventor
陳家泰
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綠點高新科技股份有限公司
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Priority to TW106123156A priority Critical patent/TWI638511B/en
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Publication of TWI638511B publication Critical patent/TWI638511B/en
Publication of TW201909539A publication Critical patent/TW201909539A/en

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Abstract

A power converter includes a primary board, a primary circuit, a transformer, a secondary board, a secondary circuit, a bridge board and a bridge circuit. The primary circuit is sited on the primary board and generates a primary power based on the AC input power and the control signal. The transformer is electrically connected to the primary circuit to receive the primary power and generates secondary power. The secondary circuit is sited on the secondary board and is coupled to the transformer to receive the secondary side power. The secondary circuit generates a DC output power and generates a feedback signal based on the DC output power. The bridge board is coupled between the primary board and the secondary board. The bridge circuit is sited on the bridge board and is electrically connected between the primary circuit and the secondary circuit to receive the feedback signal and generates a control signal based on the feedback signal.

Description

電源轉換器Power converter

本發明是有關於一種轉換器,特別是指一種電源轉換器。The invention relates to a converter, in particular to a power converter.

現有的電源轉換器具有以下之缺點:Existing power converters have the following disadvantages:

1.體積大:現有的電源轉換器的一次側電路和二次側電路皆位於同一平面上,以致整體的體積較大,而無法達到市面上所需要的輕薄短小之需求。1. Large volume: The primary side circuit and the secondary side circuit of the existing power converter are all located on the same plane, so that the overall volume is large, and the demand for thinness and shortness required on the market cannot be achieved.

2.為符合安規設計影響電源轉換器之品質:現有的電源轉換器的一次側電路和二次側電路皆位於同一平面上,因此為了符合安規之設計,常於該一次側電路和該二次側電路之間的電路板加挖一條以上之溝槽(Slot),以減少該一次側電路和該二次側電路之間的電磁干擾,然,該溝槽容易會有積碳之問題,且容易造成電路板之強度不足而有易脆之問題。2. In order to comply with the safety design, the quality of the power converter is affected: the primary side circuit and the secondary side circuit of the existing power converter are all on the same plane, so in order to comply with the safety design, the primary side circuit and the second time are often The circuit board between the side circuits adds more than one slot to reduce electromagnetic interference between the primary side circuit and the secondary side circuit. However, the groove is prone to carbon deposition problem, and It is easy to cause the board to be insufficient in strength and fragile.

因此,本發明之目的,即在提供一種體積小的電源轉換器。Accordingly, it is an object of the present invention to provide a power converter that is small in size.

於是,本發明電源轉換器包含一個一次側板一個一次側電路、一個變壓器、一個二次側板、一個二次側電路、一個橋接板及一個橋接電路。Thus, the power converter of the present invention comprises a primary side plate, a primary side circuit, a transformer, a secondary side plate, a secondary side circuit, a bridge plate and a bridge circuit.

該一次側電路設置於該一次側板,且電連接一供應一交流輸入電力之交流電壓源,以接收來自該交流電壓源的該交流輸入電力,並接收一控制信號,且根據該控制信號和該交流輸入電力產生一個一次側電力。The primary side circuit is disposed on the primary side plate, and is electrically connected to an AC voltage source that supplies an AC input power to receive the AC input power from the AC voltage source, and receives a control signal, and according to the control signal and the AC input power produces a primary side power.

該變壓器電連接該一次側電路以接收該一次側電力,並根據該一次側電力調整電力準位產生一個二次側電力。The transformer is electrically connected to the primary side circuit to receive the primary side power, and generates a secondary side power according to the primary side power adjustment power level.

該二次側板與該一次側板位於不同平面。The secondary side plate is located on a different plane from the primary side plate.

該二次側電路設置於該二次側板上,且電連接該變壓器以接收該二次側電力,並據以產生一直流輸出電力,且根據該直流輸出電力產生一指示該直流輸出電力的一電壓值及一電流值的回饋信號。The secondary side circuit is disposed on the secondary side plate, and is electrically connected to the transformer to receive the secondary side power, and accordingly generates a DC output power, and generates a signal indicating the DC output power according to the DC output power. A feedback signal of a voltage value and a current value.

該橋接板具有二相對側邊,且該二側邊分別連接該一次側板的一側邊及該二次側板的一側邊,使該一次側板、該橋接板和該二次側板共同形成一具有一容置空間的U字型。The bridge plate has two opposite sides, and the two sides are respectively connected to one side of the primary side plate and one side of the secondary side plate, so that the primary side plate, the bridge plate and the secondary side plate together form one A U-shaped space that accommodates space.

該橋接電路設置於該橋接板上,且電連接於該一次側電路和該二次側電路之間以接收該回饋信號,並根據該回饋信號所指示的該電壓值和該電流值之大小產生該控制信號。The bridge circuit is disposed on the bridge board and electrically connected between the primary side circuit and the secondary side circuit to receive the feedback signal, and is generated according to the voltage value indicated by the feedback signal and the magnitude of the current value. The control signal.

在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same reference numerals.

參閱圖1和圖2,本發明電源轉換器1的一第一實施例包含一個一次側板11、一個一次側電路12、一個變壓器13、一個二次側板14、一個二次側電路15、一個橋接板16、一個橋接電路18及一隔離件19。Referring to Figures 1 and 2, a first embodiment of the power converter 1 of the present invention comprises a primary side panel 11, a primary side circuit 12, a transformer 13, a secondary side panel 14, a secondary side circuit 15, and a bridge. A board 16, a bridge circuit 18 and a spacer 19.

該一次側電路12設置於該一次側板11上,且電連接一供應一交流輸入電力之交流電壓源AC,以接收來自該交流電壓源AC的該交流輸入電力,並接收一控制信號Sc,且根據該控制信號Sc和該交流輸入電力產生一個一次側電力。The primary side circuit 12 is disposed on the primary side board 11 and electrically connected to an AC voltage source AC for supplying an AC input power to receive the AC input power from the AC voltage source AC, and receives a control signal Sc, and A primary side power is generated based on the control signal Sc and the alternating input power.

該變壓器13設置於該一次側板11上,並電連接該一次側電路12以接收該一次側電力,且根據該一次側電力調整電力準位產生一個二次側電力。The transformer 13 is disposed on the primary side plate 11 and electrically connected to the primary side circuit 12 to receive the primary side power, and generates a secondary side power according to the primary side power adjustment power level.

該二次側板14與該一次側板11位於不同平面,且平行間隔設置。The secondary side plate 14 and the primary side plate 11 are located on different planes and are arranged in parallel.

該二次側電路15設置於該二次側板14上,且電連接該變壓器13以接收該二次側電力,並據以產生一直流輸出電力Vo,且根據該直流輸出電力Vo產生一指示該直流輸出電力Vo的一電壓值及一電流值的回饋信號Sf。The secondary side circuit 15 is disposed on the secondary side plate 14 and electrically connected to the transformer 13 to receive the secondary side power, and accordingly generates a DC output power Vo, and generates an indication according to the DC output power Vo. A voltage value of the DC output power Vo and a feedback signal Sf of a current value.

該橋接板16具有位於上下兩相反端的二相對側邊161、162,且該二側邊161、162之間距至少為7公厘,且分別連接該一次側板11的一側邊111及該二次側板14的一側邊141,使該一次側板11、該橋接板16和該二次側板14共同形成一具有一容置空間17的U字型,以致該變壓器13、該一次側電路12和該二次側電路15皆設置於該容置空間17內,而能使本發明電源轉換器1之體積大幅減少。The bridge board 16 has two opposite side edges 161, 162 at opposite ends of the upper and lower sides, and the distance between the two side edges 161, 162 is at least 7 mm, and the side edges 111 of the primary side panel 11 are respectively connected to the second side. One side 141 of the side plate 14 causes the primary side plate 11, the bridge plate 16 and the secondary side plate 14 to form a U-shape having an accommodating space 17, so that the transformer 13, the primary side circuit 12 and the The secondary side circuit 15 is disposed in the accommodating space 17, and the volume of the power converter 1 of the present invention can be greatly reduced.

該橋接電路18設置於該橋接板16上,且電連接於該一次側電路12和該二次側電路15之間以接收該回饋信號Sf,並根據該回饋信號Sf所指示的該電壓值和該電流值之大小產生供該一次側電路12接收的該控制信號Sc,當該橋接電路18接收到的該回饋信號Sf所指示的電壓值不夠或是電流值過大時,該控制信號Sc的工作週期(duty cycle)就會變大,變大工作週期(duty cycle)或是加快工作頻率fs(operation frequency),兩者皆可以增加能量的交換,該橋接電路18是一個高壓製程的整合晶片,且包括一個二次側控制器181,及一個一次側控制器182。The bridge circuit 18 is disposed on the bridge board 16 and electrically connected between the primary side circuit 12 and the secondary side circuit 15 to receive the feedback signal Sf, and according to the voltage value indicated by the feedback signal Sf The magnitude of the current value generates the control signal Sc for the primary side circuit 12. When the voltage value indicated by the feedback signal Sf received by the bridge circuit 18 is insufficient or the current value is too large, the operation of the control signal Sc The duty cycle will become larger, the duty cycle will be increased or the operating frequency fs (operation frequency) will be increased, and both can increase the energy exchange. The bridge circuit 18 is a high-voltage process integrated chip. And includes a secondary side controller 181, and a primary side controller 182.

該二次側控制器181設置於該橋接板16上,且電連接該二次側電路15以接收該回饋信號Sf,並根據該回饋信號Sf所指示的該電壓值和該電流值之大小,產生一以磁場傳輸的方式輸出的調整信號Sm。The secondary side controller 181 is disposed on the bridge board 16 and electrically connected to the secondary side circuit 15 to receive the feedback signal Sf, and according to the voltage value indicated by the feedback signal Sf and the magnitude of the current value, An adjustment signal Sm outputted in the manner of magnetic field transmission is generated.

該一次側控制器182設置於該橋接板16上,且電連接該一次側電路12,並接收該調整信號Sm,且根據該調整信號Sm之大小產生該控制信號Sc,該控制信號Sc的一脈衝寬度相關於該調整信號Sm之大小。The primary side controller 182 is disposed on the bridge board 16 and electrically connected to the primary side circuit 12, and receives the adjustment signal Sm, and generates the control signal Sc according to the magnitude of the adjustment signal Sm, and one of the control signals Sc The pulse width is related to the magnitude of the adjustment signal Sm.

該隔離件19為絕緣材質所組成,且厚度至少0.4公厘,並位於該容置空間17內地設置於該一次側電路12和該二次側電路15之間,用於隔離並保持該一次側電路12和該二次側電路15之間的絕緣效果,該隔離件19具有一自該一次側板11鄰近該容置空間17的一面112朝該二次側板14延伸的第一延伸面191、一自該第一延伸面191的遠離該一次側板11的一側邊192朝遠離該橋接板16的方向延伸的隔離面193,及一自該隔離面193遠離該橋接板16的一側邊194朝該二次側板14延伸的第二延伸面195。The spacer 19 is made of an insulating material and has a thickness of at least 0.4 mm, and is disposed between the primary side circuit 12 and the secondary side circuit 15 in the accommodating space 17 for isolating and maintaining the primary side. The insulating member 19 has a first extending surface 191 extending from the one side 112 of the primary side plate 11 adjacent to the accommodating space 17 toward the secondary side plate 14 and the insulating effect between the circuit 12 and the secondary side circuit 15. An isolation surface 193 extending from a side edge 192 of the first extension surface 191 away from the primary side panel 11 away from the bridge plate 16 and a side 194 away from the bridge surface 16 from the isolation surface 193 The secondary side panel 14 extends a second extension surface 195.

該一次側電路12和該二次側電路15分別設置於該一次側板11和與該一次側板11不同平面且間隔至少7公厘的該二次側板14上,並能藉由該隔離件19保持該一次側電路12和該二次側電路15之間的絕緣效果,因此,本發明電源轉換器1較易符合安規設計。The primary side circuit 12 and the secondary side circuit 15 are respectively disposed on the primary side plate 11 and the secondary side plate 14 which is different from the primary side plate 11 and spaced apart by at least 7 mm, and can be held by the spacer 19 The insulation effect between the primary side circuit 12 and the secondary side circuit 15 is therefore easier to conform to the safety design of the power converter 1 of the present invention.

另外,須加以說明的是,該一次側電路12和該二次側電路15亦可依照設計者設計需求而分別設置於該一次側板11和該二次側板14的一相反於該容置空間17的外側面上。In addition, it should be noted that the primary side circuit 12 and the secondary side circuit 15 may be respectively disposed on the primary side plate 11 and the secondary side plate 14 opposite to the accommodating space 17 according to designer design requirements. On the outer side.

綜上所述,本發明電源轉換器1具有以下優點:In summary, the power converter 1 of the present invention has the following advantages:

1.體積小:該一次側電路12、該二次側電路15和該橋接板16共同圍繞出該容置空間17,以供該一次側電路12、該電壓器13、該二次側電路15放置,並使該一次側電路12和該二次側電路15位於不同平面,更利用該橋接電路18作為該一次側電路12和該二次側電路15之間的橋樑,以致本發明電源轉換器1的體積能大幅縮小。1. Small in size: the primary side circuit 12, the secondary side circuit 15 and the bridge board 16 together surround the accommodating space 17 for the primary side circuit 12, the voltage leveler 13, and the secondary side circuit 15 And placing the primary side circuit 12 and the secondary side circuit 15 on different planes, and further utilizing the bridge circuit 18 as a bridge between the primary side circuit 12 and the secondary side circuit 15, so that the power converter of the present invention The volume of 1 can be greatly reduced.

2.易符合安規設計:本發明電源轉換器1的該一次側電路12和該二次側電路15分別設置於該一次側板11和該二次側板14上,且該一次側板11和該二次側板14分別位於不同平面且間距至少7公厘,因此較易維持安規設計之需求,再者,更利用該隔離件19隔離該一次側電路12和該二次側電路15,減少該一次側電路12和該二次側電路15之間的電磁干擾,故確實能達成本發明之目的。2. Easy to comply with the safety design: the primary side circuit 12 and the secondary side circuit 15 of the power converter 1 of the present invention are respectively disposed on the primary side plate 11 and the secondary side plate 14, and the primary side plate 11 and the secondary The side plates 14 are respectively located on different planes and have a spacing of at least 7 mm, so that it is easier to maintain the requirements of the safety design. Further, the spacers 19 are used to isolate the primary side circuit 12 and the secondary side circuit 15 to reduce the primary side circuit. The electromagnetic interference between 12 and the secondary side circuit 15 can indeed achieve the object of the present invention.

惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.

1‧‧‧電源轉換器 1‧‧‧Power Converter

181‧‧‧二次側控制器 181‧‧‧secondary controller

11‧‧‧一次側板 11‧‧‧One side panel

182‧‧‧一次側控制器 182‧‧‧primary side controller

112‧‧‧面 112‧‧‧ Face

19‧‧‧隔離件 19‧‧‧Isolation

12‧‧‧一次側電路 12‧‧‧primary circuit

191‧‧‧第一延伸面 191‧‧‧First extension

13‧‧‧變壓器 13‧‧‧Transformers

192‧‧‧側邊 192‧‧‧ side

14‧‧‧二次側板 14‧‧‧second side panel

193‧‧‧隔離面 193‧‧ ‧ isolation surface

141‧‧‧側邊 141‧‧‧ side

194‧‧‧側邊 194‧‧‧ side

15‧‧‧二次側電路 15‧‧‧secondary circuit

195‧‧‧第二延伸面 195‧‧‧Second extension

16‧‧‧橋接板 16‧‧‧Bridge board

AC‧‧‧交流電壓源 AC‧‧‧AC voltage source

161‧‧‧側邊 161‧‧‧ side

Sc‧‧‧控制信號 Sc‧‧‧ control signal

162‧‧‧側邊 162‧‧‧ side

Sf‧‧‧回饋信號 Sf‧‧‧ feedback signal

17‧‧‧容置空間 17‧‧‧ accommodating space

Sm‧‧‧調整信號 Sm‧‧‧Adjustment signal

18‧‧‧橋接電路 18‧‧‧Bridge circuit

Vo‧‧‧直流輸出電力 Vo‧‧‧DC output power

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一示意圖,說明本發明電源轉換器的一實施例;及 圖2是一方塊圖,說明本發明電源轉換器的該實施例的方塊圖。Other features and advantages of the present invention will be apparent from the embodiments of the present invention, wherein: FIG. 1 is a schematic diagram illustrating an embodiment of a power converter of the present invention; and FIG. 2 is a block diagram illustrating A block diagram of this embodiment of the power converter of the present invention.

Claims (10)

一種電源轉換器,包含: 一個一次側板; 一個一次側電路,設置於該一次側板,且電連接一供應一交流輸入電力之交流電壓源,以接收來自該交流電壓源的該交流輸入電力,並接收一控制信號,且根據該控制信號和該交流輸入電力產生一個一次側電力; 一個變壓器,電連接該一次側電路以接收該一次側電力,並根據該一次側電力調整電力準位產生一個二次側電力; 一個二次側板,與該一次側板位於不同平面; 一個二次側電路,設置於該二次側板上,且電連接該變壓器以接收該二次側電力,並據以產生一直流輸出電力,且根據該直流輸出電力產生一指示該直流輸出電力的一電壓值及一電流值的回饋信號; 一個橋接板,具有二相對側邊,且該二側邊分別連接該一次側板的一側邊及該二次側板的一側邊,使該一次側板、該橋接板和該二次側板共同形成一具有一容置空間的U字型;及 一個橋接電路,設置於該橋接板上,且電連接於該一次側電路和該二次側電路之間以接收該回饋信號,並根據該回饋信號所指示的該電壓值和該電流值之大小產生該控制信號。A power converter comprising: a primary side plate; a primary side circuit disposed on the primary side plate and electrically connected to an AC voltage source supplying an AC input power to receive the AC input power from the AC voltage source, and Receiving a control signal, and generating a primary side power according to the control signal and the alternating current input power; a transformer electrically connecting the primary side circuit to receive the primary side power, and adjusting a power level according to the primary side power to generate a second Secondary side power; a secondary side plate located on a different plane from the primary side plate; a secondary side circuit disposed on the secondary side plate and electrically connected to the transformer to receive the secondary side power and thereby generate a direct current Outputting power, and generating a feedback signal indicating a voltage value and a current value of the DC output power according to the DC output power; a bridge board having two opposite sides, and the two sides are respectively connected to one of the primary side plates a side edge and a side of the secondary side plate, the primary side plate, the bridge plate and the secondary side plate are co-shaped a U-shaped type having a receiving space; and a bridge circuit disposed on the bridge board and electrically connected between the primary side circuit and the secondary side circuit to receive the feedback signal, and according to the feedback signal The indicated voltage value and the magnitude of the current value produce the control signal. 如請求項1所述的電源轉換器,其中,該橋接電路包括 一個二次側控制器,設置於該橋接板上,且電連接該二次側電路以接收該回饋信號,並根據該回饋信號所指示的該電壓值和該電流值之大小產生一調整信號,及 一個一次側控制器,設置於該橋接板上,且電連接該一次側電路,並接收該調整信號,且根據該調整信號之大小產生該控制信號,該控制信號的一脈衝寬度相關於該調整信號之大小。The power converter of claim 1, wherein the bridge circuit comprises a secondary side controller disposed on the bridge board, and electrically connected to the secondary side circuit to receive the feedback signal, and according to the feedback signal The indicated voltage value and the magnitude of the current value generate an adjustment signal, and a primary side controller is disposed on the bridge board, and is electrically connected to the primary side circuit, and receives the adjustment signal, and according to the adjustment signal The magnitude of the control signal is generated, and a pulse width of the control signal is related to the magnitude of the adjustment signal. 如請求項1所述的電源轉換器,其中,該調整信號是以磁場傳輸的方式輸出至該一次側控制器。The power converter of claim 1, wherein the adjustment signal is output to the primary side controller in a magnetic field transmission manner. 如請求項1所述的電源轉換器,其中,該一次側電路位於該容置空間內而設置於該一次側板上。The power converter of claim 1, wherein the primary side circuit is located in the accommodating space and is disposed on the primary side panel. 如請求項1所述的電源轉換器,其中,該二次側電路位於該容置空間內而設置於該二次側板上。The power converter of claim 1, wherein the secondary side circuit is located in the accommodating space and is disposed on the secondary side plate. 如請求項1所述的電源轉換器,還包含一隔離件,該隔離件位於該容置空間內,並設置於該一次側電路和該二次側電路之間,用於隔離並保持該一次側電路和該二次側電路之間的絕緣效果。The power converter of claim 1, further comprising a spacer disposed in the accommodating space and disposed between the primary side circuit and the secondary side circuit for isolating and maintaining the primary The insulation effect between the side circuit and the secondary side circuit. 如請求項6所述的電源轉換器,其中,該隔離件具有一自該一次側板鄰近該容置空間的一面朝該二次側板延伸的第一延伸面、一自該第一延伸面的遠離該一次側板的一側邊朝遠離該橋接板的方向延伸的隔離面,及一自該隔離面遠離該橋接板的一側邊朝該二次側板延伸的第二延伸面。The power converter of claim 6, wherein the spacer has a first extension surface extending from a side of the primary side panel adjacent to the accommodating space toward the secondary side panel, and a first extension surface extending from the first extension surface An isolation surface extending away from the side of the primary side plate in a direction away from the bridge plate, and a second extension surface extending from the side of the isolation surface away from the side of the bridge plate toward the secondary side plate. 如請求項1所述的電源轉換器,其中,該橋接板的該二側邊之間距至少為7公厘。The power converter of claim 1, wherein the distance between the two sides of the bridge plate is at least 7 mm. 一種電源轉換器,包含: 一個一次側板; 一個一次側電路,設置於該一次側板,且電連接一交流電壓源,並產生一個一次側電力; 一個變壓器,電連接該一次側電路以接收該一次側電力,並產生一個二次側電力; 一個二次側板,與該一次側板位於不同平面; 一個二次側電路,設置於該二次側板上,且電連接該變壓器以接收該二次側電力,並據以產生一直流輸出電力;及 一個橋接板,具有二相對側邊,且該二側邊分別連接該一次側板的一側邊及該二次側板的一側邊。A power converter comprising: a primary side plate; a primary side circuit disposed on the primary side plate and electrically connected to an alternating voltage source and generating a primary side power; a transformer electrically connected to the primary side circuit to receive the primary circuit Side power, and generate a secondary side power; a secondary side plate, located in a different plane from the primary side plate; a secondary side circuit disposed on the secondary side plate and electrically connected to the transformer to receive the secondary side power And generating a DC output power; and a bridge plate having two opposite sides, and the two sides are respectively connected to one side of the primary side plate and one side of the secondary side plate. 一種電源轉換器,包含: 一個一次側板; 一個二次側板,與該一次側板位於不同平面; 一個橋接板,具有二相對側邊,且該二側邊分別連接該一次側板的一側邊及該二次側板的一側邊,使該一次側板、該橋接板和該二次側板共同界定一容置空間。 一個一次側電路,設置於該一次側板上並位於該容置空間內,用以電連接一交流電壓源並產生一個一次側電力;及 一個二次側電路,設置於該二次側板上並位於該容置空間內,用以產生一直流輸出電力。A power converter comprising: a primary side plate; a secondary side plate located in a different plane from the primary side plate; a bridge plate having two opposite sides, and the two sides are respectively connected to one side of the primary side plate and the One side of the secondary side plate, the primary side plate, the bridge plate and the secondary side plate together define an accommodation space. a primary side circuit disposed on the primary side plate and located in the accommodating space for electrically connecting an AC voltage source and generating a primary side power; and a secondary side circuit disposed on the secondary side plate and located The accommodating space is used to generate a direct current output power.
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