TW201840527A - Monomer, polymer, and positive resist composition - Google Patents
Monomer, polymer, and positive resist composition Download PDFInfo
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Abstract
Description
本發明係關於一種單體、聚合物及正光阻劑組成物,尤其係關於得適用於作為正光阻劑之聚合物、含有該聚合物之正光阻劑組成物,以及使用於調製該聚合物之單體。The present invention relates to a monomer, a polymer, and a positive photoresist composition, and more particularly, to a polymer suitable as a positive photoresist, a positive photoresist composition containing the polymer, and a polymer used for preparing the polymer. monomer.
以往在半導體製造等領域中,藉由電子束等游離輻射或紫外線(包含極紫外線(EUV))等短波長的光(以下亦將游離輻射與短波長的光併稱「游離輻射等」)的照射而切斷主鏈、降低分子量之聚合物,被使用作為主鏈切斷型的正光阻劑。In the past, in the fields of semiconductor manufacturing and the like, free radiation such as electron beams or short-wavelength light such as ultraviolet rays (including extreme ultraviolet (EUV)) were used (hereinafter, free radiation and short-wavelength light are also referred to as "free radiation"). A polymer that cuts the main chain and reduces the molecular weight by irradiation is used as a main chain-cutting positive photoresist.
而且,例如在專利文獻1(日本專利公告第S57-969號公報)中所報告,將含有鹵素原子之特定的丙烯酸酯系單體聚合而獲得之聚合物,對於游離輻射的靈敏度高,而且藉由使用該聚合物,能夠形成耐熱性及解析度優異且得適用於乾式蝕刻處理之光阻圖案。Further, for example, it is reported in Patent Document 1 (Japanese Patent Publication No. S57-969) that a polymer obtained by polymerizing a specific acrylate monomer containing a halogen atom has high sensitivity to free radiation, and furthermore, By using this polymer, a photoresist pattern excellent in heat resistance and resolution and suitable for dry etching can be formed.
然而,對於由專利文獻1所記載的聚合物而成的正光阻劑,要求更加提高光阻圖案的耐熱性及乾式蝕刻耐受性。However, the positive photoresist made of the polymer described in Patent Document 1 is required to further improve the heat resistance and dry etching resistance of the photoresist pattern.
於是,本發明之目的在於提供一種作為主鏈切斷型之正光阻劑使用時能夠形成耐熱性及乾式蝕刻耐受性優異之光阻圖案的聚合物,以及含有該聚合物之正光阻劑組成物。Accordingly, an object of the present invention is to provide a polymer capable of forming a photoresist pattern having excellent heat resistance and dry etching resistance when used as a main chain-cutting positive photoresist, and a composition of a positive photoresist containing the polymer Thing.
本發明人為達成上述目的而專心致志進行研究。然後,本發明人發現,若將使用特定的單體而形成之聚合物作為正光阻劑使用,則能夠形成耐熱性及乾式蝕刻耐受性優異的光阻圖案,進而完成本發明。In order to achieve the above-mentioned object, the present inventors devoted themselves to research. Then, the present inventors have found that if a polymer formed using a specific monomer is used as a positive photoresist, a photoresist pattern having excellent heat resistance and dry etching resistance can be formed, and the present invention has been completed.
亦即,本發明之目的在於順利解決上述問題,本發明的單體以由下述式(I)所示: [化1][式(I)中,B為亦可具有取代基之橋環式飽和環烴基,n為0或1。] 為特徵。That is, the object of the present invention is to solve the above problems smoothly, and the monomer of the present invention is represented by the following formula (I): [化 1] [In formula (I), B is a bridged ring saturated cyclic hydrocarbon group which may have a substituent, and n is 0 or 1. ] As a feature.
若使用將上述式(I)所示之單體(以下或稱為「單體(a)」)聚合而成之聚合物作為主鏈切斷型正光阻劑使用的話,可使所獲得的光阻圖案發揮優異的耐熱性及乾式蝕刻耐受性。If a polymer obtained by polymerizing a monomer represented by the above formula (I) (hereinafter referred to as "monomer (a)") is used as a main chain-cutting positive photoresist, the obtained light can be obtained. The resist pattern exhibits excellent heat resistance and dry etching resistance.
於此,在本發明的單體中,前述B可做成亦可具有取代基之金剛烷基或亦可具有取代基之降烷基,前述取代基可做成甲基及羥基之至少一者。若B為非取代之金剛烷基或非取代之降烷基,抑或為具有甲基及羥基之至少一者作為取代基之金剛烷基或具有甲基及羥基之至少一者作為取代基之降烷基,則可充分提升光阻圖案之耐熱性及乾式蝕刻耐受性。Here, in the monomer of the present invention, the aforementioned B may be an adamantyl group which may have a substituent or a nordecyl group which may also have a substituent, and the aforementioned substituent may be at least one of a methyl group and a hydroxyl group. . If B is an unsubstituted adamantyl group or an unsubstituted nordecyl group, or an adamantyl group having at least one of methyl and hydroxyl groups as a substituent or a drop of The alkyl group can fully improve the heat resistance and dry etching resistance of the photoresist pattern.
再者,在本發明的單體中,可將前述取代基做成羥基。若B為非取代之金剛烷基或非取代之降烷基,抑或為具有羥基作為取代基之金剛烷基或具有羥基作為取代基之降烷基,則可充分提升光阻圖案之耐熱性及乾式蝕刻耐受性。Furthermore, in the monomer of the present invention, the aforementioned substituent may be made into a hydroxyl group. If B is an unsubstituted adamantyl group or an unsubstituted nordecyl group, or an adamantyl group with a hydroxy group as a substituent or a noralkyl group with a hydroxy group as a substituent, the heat resistance of the photoresist pattern and the photoresist pattern can be sufficiently improved. Dry etching resistance.
而且,本發明的單體,以下述式(a-1)~(a-5)之任一者表示為佳。 [化2] The monomer of the present invention is preferably represented by any one of the following formulae (a-1) to (a-5). [Chemical 2]
使用上述式(a-1)~(a-5)所示之單體(以下或稱為「單體(a-1)~(a-5)」)之至少任一者而獲得之聚合物,在照射游離輻射等時,容易切斷主鏈(亦即,對於游離輻射的靈敏度較高)。並且,若使用該聚合物,則可充分提升光阻圖案之耐熱性及乾式蝕刻耐受性。A polymer obtained by using at least any one of the monomers represented by the formulae (a-1) to (a-5) (hereinafter referred to as "monomers (a-1) to (a-5)") It is easy to cut the main chain when irradiating free radiation etc. (that is, the sensitivity to free radiation is high). In addition, when the polymer is used, the heat resistance and dry etching resistance of the photoresist pattern can be sufficiently improved.
並且,本發明之目的在於順利解決上述問題,本發明的聚合物以具有下述式(II)所示之單體單元(A): [化3][式(II)中,B為亦可具有取代基之橋環式飽和環烴基,n為0或1。) 為特徵。In addition, an object of the present invention is to solve the above problems smoothly. The polymer of the present invention has a monomer unit (A) represented by the following formula (II): [In formula (II), B is a bridged ring saturated cyclic hydrocarbon group which may have a substituent, and n is 0 or 1. ).
若使用具有上述單體單元(A)之聚合物作為主鏈切斷型正光阻劑,可使所獲得之光阻圖案發揮優異的耐熱性及乾式蝕刻耐受性。If a polymer having the above-mentioned monomer unit (A) is used as the main chain-cutting positive photoresist, the obtained photoresist pattern can exhibit excellent heat resistance and dry etching resistance.
於此,在本發明的聚合物中,前述B可做成亦可具有取代基之金剛烷基或亦可具有取代基之降烷基,前述取代基可做成甲基及羥基之至少一者。若B為非取代之金剛烷基或非取代之降烷基,抑或為具有甲基及羥基之至少一者作為取代基之金剛烷基或具有甲基及羥基之至少一者作為取代基之降烷基,則可充分提升光阻圖案之耐熱性及乾式蝕刻耐受性。Here, in the polymer of the present invention, the aforementioned B may be made of an adamantyl group which may have a substituent or a nordecyl group which may also have a substituent, and the aforementioned substituent may be made of at least one of a methyl group and a hydroxyl group. . If B is an unsubstituted adamantyl group or an unsubstituted nordecyl group, or an adamantyl group having at least one of a methyl group and a hydroxyl group as a substituent or a drop of at least one of a methyl group and a hydroxyl group as a substituent The alkyl group can fully improve the heat resistance and dry etching resistance of the photoresist pattern.
再者,在本發明的單體中,可將前述取代基作為羥基。若B為非取代之金剛烷基或非取代之降烷基,抑或為具有羥基作為取代基之金剛烷基或具有羥基作為取代基之降烷基,則可充分提升光阻圖案之耐熱性及乾式蝕刻耐受性。In the monomer of the present invention, the aforementioned substituent may be used as a hydroxyl group. If B is an unsubstituted adamantyl group or an unsubstituted nordecyl group, or an adamantyl group with a hydroxy group as a substituent or a noralkyl group with a hydroxy group as a substituent, the heat resistance of the photoresist pattern and the Dry etching resistance.
而且,本發明的聚合物,以前述式(II)由下述式(A-1)~(A-5)之任一者表示為佳。 [化4] The polymer of the present invention is preferably represented by any one of the following formulae (A-1) to (A-5) by the aforementioned formula (II). [Chemical 4]
具有上述式(A-1)~(A-5)所示之單體單元(以下或稱為「單體(A-1)~(A-5)」)之至少任一者之聚合物,對於游離輻射的靈敏度較高。並且,若使用該聚合物,則可充分提升光阻圖案之耐熱性及乾式蝕刻耐受性。A polymer having at least any one of the monomer units (hereinafter referred to as "monomers (A-1) to (A-5)") represented by the formulae (A-1) to (A-5), Higher sensitivity to free radiation. In addition, when the polymer is used, the heat resistance and dry etching resistance of the photoresist pattern can be sufficiently improved.
再者,在本發明的聚合物中,可將構成前述聚合物之全單體單元中的前述單體單元(A)的比例設為30 mol%以上。Furthermore, in the polymer of the present invention, the proportion of the monomer unit (A) in the all-monomer units constituting the polymer may be 30 mol% or more.
並且,本發明之目的在於順利解決上述問題,本發明的正光阻劑組成物以含有上述聚合物之任一者與溶劑為特徵。若使用含有上述聚合物之正光阻劑組成物,可形成耐熱性及乾式蝕刻耐受性優異的光阻圖案。In addition, an object of the present invention is to solve the above problems smoothly, and the positive photoresist composition of the present invention is characterized by containing any one of the above polymers and a solvent. When a positive photoresist composition containing the polymer is used, a photoresist pattern having excellent heat resistance and dry etching resistance can be formed.
根據本發明,可提供作為主鏈切斷型之正光阻劑使用時,能夠形成耐熱性及乾式蝕刻耐受性優異的聚合物,以及能夠使用於該聚合物之製備的單體。According to the present invention, when used as a main chain-cutting positive photoresist, a polymer capable of forming a polymer having excellent heat resistance and dry etching resistance, and a monomer which can be used for the production of the polymer can be provided.
並且,根據本發明,可提供能夠形成耐熱性及乾式蝕刻耐受性優異之光阻圖案的正光阻劑組成物。Furthermore, according to the present invention, a positive photoresist composition capable of forming a photoresist pattern having excellent heat resistance and dry etching resistance can be provided.
以下詳細說明關於本發明之實施型態。The following is a detailed description of the embodiments of the present invention.
此外,在本發明中,所謂「亦可具有取代基之」,意謂「無取代基之或具有取代基之」。In addition, in the present invention, the term "that may have a substituent" means "the one without a substituent or the one having a substituent".
於此,若將含有本發明的單體之單體組成物聚合,則可得能夠使用作為正光阻劑之本發明的聚合物。而且,本發明的聚合物可良好使用作為「藉由電子束等游離輻射及紫外線等短波長之光的照射而切斷主鏈、降低分子量」之主鏈切斷型的正光阻劑。並且,本發明的正光阻劑組成物含有本發明之聚合物作為正光阻劑者,可使用於例如半導體、光罩、模具等的製造程序中形成光阻圖案時。Here, if the monomer composition containing the monomer of this invention is polymerized, the polymer of this invention which can be used as a positive photoresist can be obtained. In addition, the polymer of the present invention can be suitably used as a main chain-cutting type positive photoresist that "cuts the main chain and reduces the molecular weight by irradiation with short-wavelength light such as free radiation such as electron beams and ultraviolet rays." The positive photoresist composition of the present invention contains the polymer of the present invention as a positive photoresist, and can be used, for example, when forming a photoresist pattern in a manufacturing process of a semiconductor, a photomask, a mold, or the like.
(單體及聚合物)(Monomer and polymer)
本發明的單體以由下述式(I)所示: [化5][式(I)中,B為亦可具有取代基之橋環式飽和環烴基,n為0或1。] 為特徵。The monomer of the present invention is represented by the following formula (I): [Chem 5] [In formula (I), B is a bridged ring saturated cyclic hydrocarbon group which may have a substituent, and n is 0 or 1. ] As a feature.
而且,若將含有本發明的單體且任意含有其他單體之單體組成物聚合,則可獲得具有由下述式(II)所示之單體單元(A): (化6)[式(II)中,B及n與式(I)相同] 之本發明的聚合物。Further, if a monomer composition containing the monomer of the present invention and optionally other monomers is polymerized, a monomer unit (A) represented by the following formula (II) can be obtained: [In formula (II), B and n are the same as formula (I)] The polymer of the present invention.
而且,本發明的聚合物,由於至少含有特定的單體單元(A),故若照射游離輻射等(例如:電子束、氟化氪雷射、氟化氬雷射、極紫外線雷射等),會切斷主鏈而降低分子量。並且,本發明的聚合物,其單體單元(A)中含有橋環式飽和環烴基。具有此種的橋環式飽和環烴基之聚合物,雖推測受到橋環式飽和環烴基之碩大且剛直的結構之變化影響,但玻璃轉移溫度較高,並且,難因使用於乾性蝕刻之離子、高速中性粒子、自由基等而分解。因此,若使用本發明的聚合物作為主鏈切斷型之正光阻劑,可良好形成耐熱性及乾式蝕刻耐受性優異之光阻圖案。Furthermore, since the polymer of the present invention contains at least a specific monomer unit (A), if it is irradiated with free radiation or the like (for example, electron beam, hafnium fluoride laser, argon fluoride laser, extreme ultraviolet laser, etc.) , Will cut the main chain and reduce molecular weight. The polymer of the present invention contains a bridged ring saturated cyclic hydrocarbon group in the monomer unit (A). Although the polymer having such a bridged-ring saturated cyclic hydrocarbon group is estimated to be affected by the large and rigid structure of the bridged-ring saturated cyclic hydrocarbon group, the glass transition temperature is high, and it is difficult to use it for dry etching ions. , High-speed neutral particles, free radicals and so on. Therefore, if the polymer of the present invention is used as a main chain-cutting positive photoresist, a photoresist pattern excellent in heat resistance and dry etching resistance can be formed well.
〈單體單元(A)〉<Single unit (A)>
於此,本發明的聚合物所含有之單體單元(A),係源於本發明之單體(a)的結構單元。而且,構成聚合物之全單體單元中之單體單元(A)的比例,舉例而言,可為30 mol%以上,可為50 mol%以上,可為70 mol%以上,可為90 mol%以上,可為100 mol%。Here, the monomer unit (A) contained in the polymer of the present invention is derived from the structural unit of the monomer (a) of the present invention. In addition, the proportion of the monomer unit (A) in all the monomer units constituting the polymer may be, for example, 30 mol% or more, 50 mol% or more, 70 mol% or more, and 90 mol. % Or more, it can be 100 mol%.
得構成式(I)及(II)中的B之所謂「橋環式飽和環烴基」,係指由具有1個以上如下所述之架橋基的環結構而成之基,所述架橋基係該基團中所存在之碳數最多的飽和環烴(最大飽和環烴)中,連結2個以上互不相鄰原子的架橋基。The so-called "bridged saturated saturated cyclic hydrocarbon group" which constitutes B in formulae (I) and (II) refers to a base composed of a ring structure having at least one bridging group as described below. The bridging group is Among the saturated cyclic hydrocarbons (the largest saturated cyclic hydrocarbons) with the most carbon atoms present in this group, two or more non-adjacent atoms are bridged groups.
作為最大飽和環烴,可列舉環己烷、環辛烷。Examples of the maximum saturated cyclic hydrocarbon include cyclohexane and cyclooctane.
而且,作為最大飽和環烴中連結2個以上不相鄰原子的架橋基,只要係2價的基團則並不特別限定,但以伸烷基為佳,以亞甲基為較佳。The bridging group that connects two or more non-adjacent atoms in the largest saturated cyclic hydrocarbon is not particularly limited as long as it is a divalent group, but an alkylene group is preferred, and a methylene group is preferred.
並且,得構成式(I)及(II)中的B之橋環式飽和環烴基,亦可具有取代基,作為橋環式飽和環烴基得具有之取代基並無特別限定,可列舉甲基、乙基等烷基或羥基等。在橋環式飽和環烴基具有複數個取代基的情形中,其等取代基可相同,亦可相異。並且,在橋環式飽和環烴基具有複數個取代基的情形中,亦可係兩個取代基鍵結在一起而形成γ-丁內酯環等雜環。In addition, the bridged cyclic saturated cyclic hydrocarbon group constituting B in the formulae (I) and (II) may have a substituent. The substituent that the bridged cyclic saturated cyclic hydrocarbon group has is not particularly limited, and examples thereof include methyl groups. Alkyl, hydroxy, etc. In the case where the bridged cyclic saturated cyclic hydrocarbon group has a plurality of substituents, the substituents may be the same or different. In addition, when the bridge-ring saturated cyclic hydrocarbon group has a plurality of substituents, two substituents may be bonded together to form a heterocyclic ring such as a γ-butyrolactone ring.
於此,作為亦可具有取代基之橋環式飽和環烴基,具體而言,可列舉例如:亦可具有取代基之金剛烷基、亦可具有取代基之降烷基。而且,就提升聚合物對於游離輻射的靈敏度,同時充分提升光阻圖案的乾式蝕刻耐受性的觀點而言,作為亦可具有取代基之橋環式飽和環烴基,以非取代的金剛烷基為佳。Here, examples of the bridged cyclic saturated cyclic hydrocarbon group which may have a substituent include, for example, an adamantyl group which may have a substituent, and a nordecyl group which may also have a substituent. In addition, from the viewpoint of improving the sensitivity of the polymer to free radiation and sufficiently improving the dry etching resistance of the photoresist pattern, as a bridge-ring saturated cyclic hydrocarbon group which may also have a substituent, an unsubstituted adamantyl group is used. Better.
再者,式(I)及(II)中的n,就提升聚合物對於游離輻射的靈敏度,同時提高玻璃轉移溫度以充分提升光阻圖案之耐熱性的觀點而言,以0為佳。Furthermore, n in the formulae (I) and (II) is preferably 0 from the viewpoint of increasing the sensitivity of the polymer to free radiation and increasing the glass transition temperature to sufficiently improve the heat resistance of the photoresist pattern.
此外,在式(I)及(II)中的n為0的情形中,構成B的橋環式飽和環烴基之碳原子中,與酯鍵(-C(=O)-O-)的非羰性氧原子鍵結之碳原子,就提高聚合物熱穩定性的觀點而言,以不具有作為取代基的甲基為佳。In addition, in the case where n in formulae (I) and (II) is 0, the carbon atom constituting the bridged saturated saturated cyclic hydrocarbon group of B is not the same as the ester bond (-C (= O) -O-). From the viewpoint of improving the thermal stability of the polymer, the carbon atom to which the carbonyl oxygen atom is bonded is preferably a methyl group which does not have a substituent.
並且,在式(I)及(II)中,前述B可做成亦可具有取代基之金剛烷基或亦可具有取代基之降烷基,前述取代基可做成甲基及羥基之至少一者。若B為非取代之金剛烷基或非取代之降烷基,抑或為具有甲基及羥基之至少一者作為取代基之金剛烷基或具有甲基及羥基之至少一者作為取代基之降烷基,則可充分提升光阻圖案之耐熱性及乾式蝕刻耐受性。Moreover, in the formulae (I) and (II), the aforementioned B may be an adamantyl group which may have a substituent or a nordecyl group which may also have a substituent, and the aforementioned substituent may be at least a methyl group and a hydroxyl group. One. If B is an unsubstituted adamantyl group or an unsubstituted nordecyl group, or an adamantyl group having at least one of a methyl group and a hydroxyl group as a substituent or a drop of at least one of a methyl group and a hydroxyl group as a substituent The alkyl group can fully improve the heat resistance and dry etching resistance of the photoresist pattern.
除此之外,在式(I)及(II)中,前述B可做成亦可具有取代基之金剛烷基或亦可具有取代基之降烷基,前述取代基可做成羥基。若B為非取代之金剛烷基或非取代之降烷基,抑或為具有羥基作為取代基之金剛烷基或具有羥基作為取代基之降烷基,則可充分提升光阻圖案之耐熱性及乾式蝕刻耐受性。In addition, in the formulae (I) and (II), the aforementioned B may be an adamantyl group which may have a substituent or a nordecyl group which may also have a substituent, and the aforementioned substituent may be a hydroxyl group. If B is an unsubstituted adamantyl group or an unsubstituted nordecyl group, or an adamantyl group with a hydroxy group as a substituent or a noralkyl group with a hydroxy group as a substituent, the heat resistance of the photoresist pattern and the photoresist pattern can be sufficiently improved. Dry etching resistance.
而且,作為單體(a),就提高聚合物對於游離輻射等之靈敏度,同時充分提升光阻圖案之耐熱性及乾式蝕刻耐受性的觀點而言,以採用以下單體(a-1)~(a-5)之至少任一者為佳,以採用(a-1)、(a-2)之至少任一者為更較佳。In addition, as the monomer (a), the following monomers (a-1) are used from the viewpoint of improving the sensitivity of the polymer to free radiation and the like, and sufficiently improving the heat resistance and dry etching resistance of the photoresist pattern. It is preferable to use at least any one of (a-5), and it is more preferable to use at least any one of (a-1) and (a-2).
[化7] [Hua 7]
亦即,作為源於單體(a)之單體單元(A),就提升聚合物對於游離輻射等之靈敏度,同時提升光阻圖案之耐熱性及乾式蝕刻耐受性的觀點而言,以採用以下單體(A-1)~(A-5)之至少任一者為佳,以採用(A-1)、(A-2)之至少任一者為較佳。 [化8] That is, as the monomer unit (A) derived from the monomer (a), from the viewpoint of improving the sensitivity of the polymer to free radiation, etc., and simultaneously improving the heat resistance and dry etching resistance of the photoresist pattern, It is preferable to use at least any one of the following monomers (A-1) to (A-5), and it is more preferable to use at least any one of (A-1) and (A-2). [Chem 8]
此外,單體(a)的製備方法並未特別限定。舉例而言,可藉由2,3-二氯丙酸與具有亦可具有取代基之橋環式飽和環烴基之醇的反應而獲得酯,使氯化氫自此酯脫離,藉此獲得單體(a)。The method for producing the monomer (a) is not particularly limited. For example, an ester can be obtained by reacting 2,3-dichloropropionic acid with an alcohol having a bridged cyclic saturated cyclic hydrocarbon group which may also have a substituent, and hydrogen chloride can be released from the ester, thereby obtaining a monomer ( a).
〈其他的單體單元〉〈Other monomer units〉
本發明的聚合物,除了上述單體單元(A)之外,亦可具有單體單元(A)以外的單體單元。構成聚合物之全單體單元中之其他單體單元的比例,舉例而言,可為70 mol%以下,可為50 mol%以下,可為30 mol%以下,可為10 mol%以下,亦可為0 mol%。The polymer of the present invention may have a monomer unit other than the monomer unit (A) in addition to the monomer unit (A). The proportion of other monomer units in the all-monomer unit constituting the polymer may be, for example, 70 mol% or less, 50 mol% or less, 30 mol% or less, 10 mol% or less, or May be 0 mol%.
作為其他的單體單元,並未特定限定,可列舉例如源自α-甲基苯乙烯及其衍生物之結構單元。The other monomer units are not particularly limited, and examples thereof include structural units derived from α-methylstyrene and derivatives thereof.
於此,本發明之聚合物的重量平均分子量,以1,000以上為佳,以10,000以上為較佳,以30,000以上為更佳,且以1,000,000以下為佳,以500,000以下為較佳,以200,000以下為更佳。Here, the weight average molecular weight of the polymer of the present invention is preferably 1,000 or more, more preferably 10,000 or more, more preferably 30,000 or more, and more preferably 1,000,000 or less, preferably 500,000 or less, and 200,000 or less. For the better.
(聚合物的製備方法)(Method for preparing polymer)
而且,具有上述單體單元(A)之聚合物,舉例而言,可藉由使含有單體(a)之單體組成物聚合後,將所獲得之聚合物任意精煉而製備。The polymer having the above-mentioned monomer unit (A) can be prepared, for example, by polymerizing a monomer composition containing the monomer (a), and then arbitrarily refining the obtained polymer.
〈單體組成物的聚合〉<Polymerization of monomer composition>
於此,作為本發明之聚合物的製備所使用之單體組成物,可使用單體(a)及含有任意添加之其他單體的單體成分、任意溶劑、聚合起始劑與任意添加之添加劑的混合物。而且,單體組成物的聚合可使用已知的方法進行。其中,作為溶劑,以使用環戊酮為佳,作為聚合起始劑,以使用偶氮雙異丁腈等自由基聚合起始劑為佳。Here, as the monomer composition used in the preparation of the polymer of the present invention, a monomer (a) and a monomer component containing other monomers optionally added, an arbitrary solvent, a polymerization initiator, and an optionally added monomer may be used. Mixture of additives. The polymerization of the monomer composition can be performed by a known method. Among them, cyclopentanone is preferably used as a solvent, and a radical polymerization initiator such as azobisisobutyronitrile is preferably used as a polymerization initiator.
並且,將單體組成物聚合而獲得之聚合物,並無特定限定,可藉由在包含聚合物之溶液中添加四氫呋喃等良溶劑後,將添加良溶劑的溶液滴下至甲醇等不良溶劑中使聚合物凝集而回收。In addition, the polymer obtained by polymerizing the monomer composition is not particularly limited, and a good solvent such as tetrahydrofuran is added to a solution containing the polymer, and then the solution containing the good solvent is dropped into a poor solvent such as methanol. The polymer is coagulated and recovered.
〈聚合物的精煉〉<Refining of polymers>
此外,作為在將所獲得之聚合物精煉的情形中所使用的精製方法,並無特別限定,可列舉再沉澱法或管柱層析法等已知方法,其中,作為精煉方法,以使用再沉澱法為佳。The purification method used when refining the obtained polymer is not particularly limited, and examples thereof include known methods such as a reprecipitation method and a column chromatography method. Among them, as the refining method, reprocessing is used. Precipitation is preferred.
此外,聚合物的精煉,可多次實施反覆實施。In addition, the refining of the polymer can be carried out repeatedly.
而且,藉由再沉澱法之聚合物的精煉,舉例而言,較佳為:藉由將所獲得之聚合物溶解於四氫呋喃等良溶劑後,將所獲得之溶液滴下至四氫呋喃等良溶劑與甲醇等不良溶劑之混合溶劑中,使聚合物析出部分而進行。Furthermore, for refining a polymer by a reprecipitation method, for example, it is preferable that the obtained polymer is dissolved in a good solvent such as tetrahydrofuran, and then the obtained solution is dropped to the good solvent such as tetrahydrofuran and methanol In a mixed solvent such as a poor solvent, the polymer is precipitated.
此外,藉由再沉澱法精煉聚合物的情形中,作為本發明的聚合物,可使用從良溶劑及不良溶劑的混合溶劑中析出之聚合物,亦可使用未從混合溶劑中析出之聚合物(亦即,溶解於混合溶劑中之聚合物)。於此,未從混合溶劑析出之聚合物,可用濃縮乾涸等已知手法自混合溶劑中回收。In the case of refining a polymer by a reprecipitation method, as the polymer of the present invention, a polymer precipitated from a mixed solvent of a good solvent and a poor solvent may be used, or a polymer not precipitated from a mixed solvent ( That is, a polymer dissolved in a mixed solvent). Here, the polymer not precipitated from the mixed solvent can be recovered from the mixed solvent by a known method such as concentration and drying.
(正光阻劑組成物)(Positive Photoresist Composition)
本發明的正光阻劑組成物含有上述聚合物與溶劑,更任意含有得摻合於光阻劑組成物之已知的添加劑。而且,本發明的正光阻劑組成物,由於含有上述聚合物作為正光阻劑,故若將本發明的正光阻劑組成物使用於光阻圖案的形成,則可形成耐熱性及乾式蝕刻耐受性優異之光阻圖案。The positive photoresist composition of the present invention contains the above-mentioned polymer and solvent, and more optionally contains known additives to be incorporated in the photoresist composition. In addition, the positive photoresist composition of the present invention contains the polymer as a positive photoresist. Therefore, if the positive photoresist composition of the present invention is used to form a photoresist pattern, heat resistance and dry etching resistance can be formed. Excellent photoresist pattern.
〈溶劑〉<Solvent>
此外,作為溶劑,只要係能夠溶解上述聚合物的溶劑,並無特別限定,可使用例如日本專利第5938536號公報所記載的溶劑等已知的溶劑。其中,就獲得適度黏度的正光阻劑組成物以提升正光阻劑組成物之塗布性的觀點而言,作為溶劑,以使用苯甲醚、丙二醇一甲醚乙酸酯(PGMEA)、環戊酮、環己酮或3-甲氧基丙酸甲酯為佳。The solvent is not particularly limited as long as it is a solvent capable of dissolving the polymer. For example, a known solvent such as a solvent described in Japanese Patent No. 5938536 can be used. Among them, from the viewpoint of obtaining a positive photoresist composition with a moderate viscosity to improve the coating property of the positive photoresist composition, anisole, propylene glycol monomethyl ether acetate (PGMEA), and cyclopentanone are used as solvents. Cyclohexanone or methyl 3-methoxypropionate is preferred.
『實施例』『Examples』
以下雖根據實施例以具體說明本發明,但本發明並非限定於此等實施例者。此外,以下說明中,除非特別註明,否則表示量的「%」及「部」係以質量為基準。Although the present invention will be specifically described below based on examples, the present invention is not limited to these examples. In addition, in the following description, unless otherwise specified, the "%" and "part" of the quantity are based on quality.
並且,在實施例及比較例中,聚合物的重量平均分子量(Mw)及數量平均分子量(Mn)、玻璃轉移溫度(耐熱性),以及靈敏度,還有光阻圖案的乾式蝕刻耐受性,係以下述方法量測及評價。In the examples and comparative examples, the weight average molecular weight (Mw) and number average molecular weight (Mn) of the polymer, the glass transition temperature (heat resistance), and the sensitivity, as well as the dry etching resistance of the photoresist pattern, It is measured and evaluated by the following method.
〈重量平均分子量(Mw)及數量平均分子量(Mn)〉<Weight average molecular weight (Mw) and number average molecular weight (Mn)>
重量平均分子量(Mw)及數量平均分子量(Mn),係使用凝膠滲透層析儀(TOSOH製、HLC-8220)上連接有TSKgel G4000HXL、TSKgel G2000HXL、TSKgel G1000HXL(皆為TOSOH製)作為管柱者,使用四氫呋喃或二甲基甲醯胺作為展開溶劑,作為標準聚苯乙烯換算值而求得。The weight average molecular weight (Mw) and the number average molecular weight (Mn) are connected to TSKgel G4000HXL, TSKgel G2000HXL, and TSKgel G1000HXL (all manufactured by TOSOH) as columns using gel permeation chromatography (TOSOH, HLC-8220) Alternatively, it can be determined as a standard polystyrene conversion value using tetrahydrofuran or dimethylformamide as a developing solvent.
〈玻璃轉移溫度(耐熱性)〉<Glass transition temperature (heat resistance)>
將所獲得之聚合物約25 mg,使用示差掃描熱量分析儀(日立先端科技公司製,DSC7000),在氮氣氣流中,從40℃到240℃的範圍,以上升溫度10℃/分進行2次量測。將第2次量測之DSC曲線的基準線及反曲點的切線的交點作為玻璃轉移溫度(℃),遵循以下基準而評價。聚合物的玻璃轉移溫度越高,表示所獲得之光阻圖案的耐熱性越高。 A:玻璃轉移溫度超過150℃ B:玻璃轉移溫度為130℃以上,150℃以下 C:玻璃轉移溫度未達130℃。About 25 mg of the obtained polymer was subjected to a differential scanning calorimeter (manufactured by Hitachi Advanced Technologies, DSC7000) in a nitrogen gas flow in a range from 40 ° C to 240 ° C twice at a rising temperature of 10 ° C / min. Measure. The intersection of the reference line of the DSC curve measured in the second measurement and the tangent of the inflection point was used as the glass transition temperature (° C) and evaluated in accordance with the following criteria. The higher the glass transition temperature of the polymer, the higher the heat resistance of the obtained photoresist pattern. A: The glass transition temperature exceeds 150 ° C. B: The glass transition temperature is above 130 ° C and below 150 ° C. C: The glass transition temperature is below 130 ° C.
〈靈敏度〉<Sensitivity>
首先,量測所獲得之聚合物的數量平均分子量(Mn0)。並且,將自所獲得之聚合物中所取之聚合物試樣0.5g,在氮氣氣流中,密封於玻璃製試管中。再來,對聚合物試樣照射4種強度水準(40 kGy、80 kGy、120 kGy、160 kGy)之γ射線(鈷-60為射源),使照射γ射線後的聚合物試樣溶解於四氫呋喃或二甲基甲醯胺來量測γ射線照射後之數量平均分子量(Mn)。First, the number average molecular weight (Mn0) of the obtained polymer was measured. Furthermore, 0.5 g of a polymer sample taken from the obtained polymer was sealed in a glass test tube in a nitrogen gas stream. Next, the polymer sample was irradiated with γ-rays (cobalt-60 as a radiation source) at four intensity levels (40 kGy, 80 kGy, 120 kGy, 160 kGy), and the polymer sample after γ-ray irradiation was dissolved in Tetrahydrofuran or dimethylformamide was used to measure the number average molecular weight (Mn) after γ-ray irradiation.
然後,自各量測值(Mn0,Mn)與下述式(1)算出「Gs(吸收100 eV的能量時切斷的鍵結數量)」。具體而言,以「聚合物的數量平均分子量的倒數(1/Mn)」為縱軸、以「γ射線吸收量(Gy)」為橫軸作圖,從「聚合物的數量平均分子量的倒數(1/Mn)」的斜率算出「Gs」,遵循以下基準來評價靈敏度。Gs的值越大,表示靈敏度越高。 A:Gs為超過2.0 B:Gs為1.5以上2.0以下 C:Gs為未達1.5。Then, from each measurement value (Mn0, Mn) and the following formula (1), "Gs (the number of bonds to be cut when absorbing energy of 100 eV)" was calculated. Specifically, the "reciprocal of the number average molecular weight of the polymer (1 / Mn)" is taken as the vertical axis, and the "γ-ray absorption (Gy)" is plotted on the horizontal axis. "(1 / Mn)" was used to calculate "Gs", and the sensitivity was evaluated according to the following criteria. The larger the value of Gs, the higher the sensitivity. A: Gs is more than 2.0 B: Gs is 1.5 or more and 2.0 or less C: Gs is less than 1.5.
[數1]Mn:γ射線照射後的數量平均分子量 Mn0:γ射線照射前的數量平均分子量 D:γ射線吸收量(Gy)[Number 1] Mn: number average molecular weight after γ-ray irradiation Mn0: number average molecular weight before γ-ray irradiation D: γ-ray absorption (Gy)
〈乾式蝕刻耐受性〉<Dry Etching Resistance>
使聚合物溶解於環戊酮中,藉由以0.25 μm的聚乙烯濾篩過濾,得到正光阻劑組成物(聚合物的濃度:2.5質量%),將所獲得之正光阻劑組成物利用旋轉塗布機塗布於直徑4英吋的矽晶圓上後,於溫度180℃的加熱板上加熱3分鐘,形成厚度約150 nm的光阻膜。量測此光阻膜之厚度T0(nm)。其次,將附有光阻膜的矽晶圓導入濺鍍裝置,以氧電漿進行一分鐘之逆濺鍍。量測逆濺鍍後的膜厚T1(nm)。然後,算出減膜率=T0-T1(每1分鐘之減膜量,單位:nm/分),遵循以下基準評價乾式蝕刻耐受性。減膜率的值越小,表示乾式蝕刻耐受性越高。 A:減膜率為未達23 nm/分 B:減膜率為23 nm/分以上,未達26 nm/分 C:減膜率為26 nm/分以上The polymer was dissolved in cyclopentanone, and filtered through a 0.25 μm polyethylene filter to obtain a positive photoresist composition (polymer concentration: 2.5% by mass). The obtained positive photoresist composition was rotated by using The coater was coated on a 4-inch diameter silicon wafer and heated on a hot plate at 180 ° C for 3 minutes to form a photoresist film with a thickness of about 150 nm. Measure the thickness T0 (nm) of the photoresist film. Next, a silicon wafer with a photoresist film is introduced into a sputtering device, and reverse sputtering is performed with an oxygen plasma for one minute. Measure the film thickness T1 (nm) after reverse sputtering. Then, the film reduction rate = T0-T1 (amount of film reduction per minute, unit: nm / min) was calculated, and the dry etching resistance was evaluated according to the following criteria. The smaller the value of the film reduction ratio, the higher the dry etching resistance. A: Film reduction rate is less than 23 nm / min B: Film reduction rate is 23 nm / min or more, and less than 26 nm / min C: Film reduction rate is 26 nm / min or more
(實施例1)(Example 1)
〈單體(a-1)的合成〉<Synthesis of monomer (a-1)>
在設有迪安—史塔克裝置之三口燒瓶中,於氮氣流下,添加2,3-二氯丙酸56.3 g、1-金剛烷醇50.0 g、五氟苯磺酸二-2,4,6-三甲苯基銨鹽1.9 g、甲苯200 ml後,將其升溫,以80℃12小時、110℃5小時進行反應17小時,同時蒸餾掉生成的水。In a three-necked flask equipped with a Dean-Stark apparatus, under a nitrogen flow, 56.3 g of 2,3-dichloropropionic acid, 50.0 g of 1-adamantanol, and di-2,4, pentafluorobenzenesulfonic acid were added. After 1.9 g of 6-trimethylammonium salt and 200 ml of toluene, the temperature was raised, and the reaction was performed at 80 ° C. for 12 hours and 110 ° C. for 5 hours for 17 hours, and the generated water was distilled off.
將反應液冷卻至室溫後,加入己烷300 mL冷卻至0℃。隨後,將三乙胺50 g緩慢滴下,升溫至室溫進行反應5小時。將析出之鹽以桐山漏斗過濾,將鹽以己烷50 ml清洗2次。對於濾液及清洗液,以1 M鹽酸2次,飽和碳酸氫鈉水溶液2次、飽和食鹽水2次進行分液操作。在有機層中加入無水硫酸鎂後進行過濾,將濾液以蒸發器濃縮。在濃縮物中加入己烷,加溫至60℃使其溶解後,冷卻至0℃使結晶析出。將結晶以桐山漏斗過濾,並在室溫下減壓乾燥24小時,以獲得具有下述式之結構的單體(a-1)。After the reaction solution was cooled to room temperature, 300 mL of hexane was added to cool to 0 ° C. Subsequently, 50 g of triethylamine was slowly dropped, and the temperature was raised to room temperature to perform a reaction for 5 hours. The precipitated salt was filtered through a Tongshan funnel, and the salt was washed twice with 50 ml of hexane. The filtrate and washing solution were subjected to liquid separation operation twice with 1 M hydrochloric acid, twice with a saturated aqueous sodium hydrogen carbonate solution, and twice with a saturated saline solution. Anhydrous magnesium sulfate was added to the organic layer, followed by filtration, and the filtrate was concentrated by an evaporator. Hexane was added to the concentrate, and the mixture was heated to 60 ° C to dissolve it, and then cooled to 0 ° C to precipitate crystals. The crystals were filtered through a Tongshan funnel and dried under reduced pressure at room temperature for 24 hours to obtain a monomer (a-1) having a structure of the following formula.
[化9](a-1)[Hua 9] (a-1)
(聚合物1的合成)(Synthesis of Polymer 1)
在已放入攪拌子之玻璃製的安瓿中,加入單體(a-1)1.00 g、作為單體聚合起始劑的偶氮雙異丁腈0.0136 g與作為溶劑的環戊酮4.00 g並密封,再以氮氣反覆加壓、減壓10次,以去除系統內的氧。In a glass ampule placed in a stirrer, 1.00 g of monomer (a-1), 0.0136 g of azobisisobutyronitrile as a monomer polymerization initiator, and 4.00 g of cyclopentanone as a solvent were added to Sealed, and then repeatedly pressurized and decompressed 10 times with nitrogen to remove oxygen from the system.
然後,將系統加溫至78℃,進行反應6小時。其次,將四氫呋喃10 g加至系統內,將所獲得之溶液滴下至甲醇300 mL中使聚合物析出。之後,將析出之聚合物過濾回收後,使其溶解於四氫呋喃10 g,將所獲得之溶液滴下至甲醇300 mL中,藉由過濾生成之沉澱物而將其回收,使其於50℃減壓乾燥24小時,藉此獲得全單體單元中之以下的單體單元(A-1)的比例為100%之聚合物1。Then, the system was warmed to 78 ° C, and a reaction was performed for 6 hours. Next, 10 g of tetrahydrofuran was added to the system, and the obtained solution was dropped into 300 mL of methanol to precipitate a polymer. After that, the precipitated polymer was recovered by filtration, and then dissolved in 10 g of tetrahydrofuran. The obtained solution was dropped into 300 mL of methanol, and the precipitate formed was collected by filtration, and the pressure was reduced at 50 ° C. By drying for 24 hours, a polymer 1 having a monomer unit (A-1) of 100% or less in the total monomer units was obtained.
[化10](A-1)[Chem10] (A-1)
所獲得之聚合物1的重量平均分子量為61000,分子量分布(Mw/Mn)為3.62。然後使用所獲得之聚合物1評價其玻璃轉移溫度(耐熱性)、靈敏度及乾式蝕刻耐受性。結果揭示於表1。The weight average molecular weight of the obtained polymer 1 was 61,000, and the molecular weight distribution (Mw / Mn) was 3.62. The obtained polymer 1 was then used to evaluate its glass transition temperature (heat resistance), sensitivity, and dry etching resistance. The results are shown in Table 1.
(實施例2)(Example 2)
〈單體(a-2)的合成〉<Synthesis of monomer (a-2)>
在設有迪安—史塔克裝置之三口燒瓶中,於氮氣流下,添加2,3-二氯丙酸56.3 g、2-金剛烷醇50.0 g,五氟苯磺酸二-2,4,6-三甲苯基銨鹽1.9 g、甲苯200 ml後,將其升溫至120℃,進行反應24小時,同時蒸餾掉生成的水。In a three-necked flask equipped with a Dean-Stark device, under a nitrogen flow, 56.3 g of 2,3-dichloropropionic acid, 50.0 g of 2-adamantanol, and di-2,4,5 After 1.9 g of 6-trimethylammonium salt and 200 ml of toluene, the temperature was raised to 120 ° C., and the reaction was performed for 24 hours, and the generated water was distilled off at the same time.
將反應液冷卻至室溫後,加入己烷300 mL冷卻至0℃。隨後,將三乙胺50 g緩慢滴下,升溫至室溫進行反應5小時。將析出之鹽以桐山漏斗過濾,將鹽以己烷50 mL清洗2次。對於濾液及清洗液,以1 M鹽酸2次、飽和碳酸氫鈉水溶液2次,飽和食鹽水2次進行分液操作。在有機層中加入無水硫酸鎂後進行過濾,將濾液以蒸發器濃縮。在濃縮物中加入己烷,加溫至60℃使其溶解後,冷卻至0℃使結晶析出。將結晶以桐山漏斗過濾,並在室溫下減壓乾燥24小時,以獲得有下述構造之單體(a-2)。After the reaction solution was cooled to room temperature, 300 mL of hexane was added to cool to 0 ° C. Subsequently, 50 g of triethylamine was slowly dropped, and the temperature was raised to room temperature to perform a reaction for 5 hours. The precipitated salt was filtered through a Tongshan funnel, and the salt was washed twice with 50 mL of hexane. The filtrate and washing solution were separated with 1 M hydrochloric acid twice, twice with a saturated sodium bicarbonate aqueous solution, and twice with a saturated saline solution. Anhydrous magnesium sulfate was added to the organic layer, followed by filtration, and the filtrate was concentrated by an evaporator. Hexane was added to the concentrate, and the mixture was heated to 60 ° C to dissolve it, and then cooled to 0 ° C to precipitate crystals. The crystals were filtered through a Tongshan funnel and dried under reduced pressure at room temperature for 24 hours to obtain a monomer (a-2) having the following structure.
[化11](a-2)[Chem 11] (A-2)
〈聚合物2的合成〉<Synthesis of Polymer 2>
在已放入攪拌子之玻璃製的安瓿中,加入單體(a-2)1.00 g、作為聚合起始劑的偶氮雙異丁腈0.0136 g及作為溶劑的環戊酮4.00 g並密封,再以氮氣反覆加壓、減壓10次,以去除系統內的氧。In a glass ampule that has been placed in a stirrer, 1.00 g of monomer (a-2), 0.0136 g of azobisisobutyronitrile as a polymerization initiator, and 4.00 g of cyclopentanone as a solvent are added and sealed. The nitrogen was repeatedly pressurized and decompressed 10 times to remove oxygen in the system.
然後,將系統加溫至78℃,進行反應6小時。其次,將四氫呋喃10 g加至系統內,將所獲得之溶液滴下至甲醇300 mL中使聚合物析出。之後,將析出之聚合物過濾回收後,使其溶解於四氫呋喃10 g,將所獲得之溶液滴下至甲醇300 mL中,藉由過濾生成之沉澱物而將其回收,使其於50℃減壓乾燥24小時,藉此獲得全單體單元中之以下的單體單元(A-2)的比例為100%之聚合物2。Then, the system was warmed to 78 ° C, and a reaction was performed for 6 hours. Next, 10 g of tetrahydrofuran was added to the system, and the obtained solution was dropped into 300 mL of methanol to precipitate a polymer. After that, the precipitated polymer was recovered by filtration, and then dissolved in 10 g of tetrahydrofuran. The obtained solution was dropped into 300 mL of methanol, and the precipitate formed was collected by filtration, and the pressure was reduced at 50 ° C. By drying for 24 hours, a polymer 2 having a monomer unit (A-2) of 100% or less in the total monomer units was obtained.
[化12](A-2)[Hua 12] (A-2)
所獲得之聚合物2的重量平均分子量為38000,分子量分布(Mw/Mn)為2.79。然後使用所獲得之聚合物2評價其玻璃轉移溫度(耐熱性)、靈敏度及乾式蝕刻耐受性。結果揭示於表1。The weight average molecular weight of the obtained polymer 2 was 38,000, and the molecular weight distribution (Mw / Mn) was 2.79. The obtained polymer 2 was then used to evaluate its glass transition temperature (heat resistance), sensitivity, and dry etching resistance. The results are shown in Table 1.
(實施例3)(Example 3)
〈單體(a-3)的合成〉<Synthesis of monomer (a-3)>
在設有迪安—史塔克裝置之三口燒瓶中,於氮氣流下,添加2,3-二氯丙酸25.3 g、1-金剛烷甲醇24.5 g、五氟苯磺酸二-2,4,6-三甲苯基銨鹽0.7 g、甲苯100 mL後,將其升溫,以80℃12小時、130℃4小時進行反應16小時,同時蒸餾掉生成的水。In a three-necked flask equipped with a Dean-Stark device, under a nitrogen flow, 25.3 g of 2,3-dichloropropionic acid, 24.5 g of 1-adamantane methanol, and di-2,4, pentafluorobenzenesulfonic acid were added. After 0.7 g of 6-trimethylammonium salt and 100 mL of toluene, the temperature was raised, and the reaction was performed at 80 ° C. for 12 hours and 130 ° C. for 4 hours for 16 hours, and the generated water was distilled off.
將反應液冷卻至室溫後,加入己烷150mL冷卻至0℃。隨後,將三乙胺22.5 g緩慢滴下,升溫至室溫進行反應5小時。將析出之鹽以桐山漏斗過濾,將鹽以己烷50 mL清洗2次。對於濾液及清洗液,以1 M鹽酸2次、飽和碳酸氫鈉水溶液2次、飽和食鹽水2次進行分液操作。在有機層中加入無水硫酸鎂後進行過濾,將濾液以蒸發器濃縮。在濃縮物中加入少量的己烷,以桐山漏斗過濾,並在室溫下減壓乾燥24小時,以獲得具有下述式之結構的單體(a-3)。After the reaction solution was cooled to room temperature, 150 mL of hexane was added to cool to 0 ° C. Subsequently, 22.5 g of triethylamine was slowly dropped, and the temperature was raised to room temperature to perform a reaction for 5 hours. The precipitated salt was filtered through a Tongshan funnel, and the salt was washed twice with 50 mL of hexane. The filtrate and washing solution were subjected to liquid separation operation twice with 1 M hydrochloric acid, twice with a saturated sodium bicarbonate aqueous solution, and twice with saturated saline. Anhydrous magnesium sulfate was added to the organic layer, followed by filtration, and the filtrate was concentrated by an evaporator. A small amount of hexane was added to the concentrate, and it was filtered through a Tongshan funnel and dried under reduced pressure at room temperature for 24 hours to obtain a monomer (a-3) having a structure of the following formula.
[化13](a-3)[Chemical 13] (A-3)
(聚合物3的合成)(Synthesis of Polymer 3)
在已放入攪拌子之玻璃製的安瓿中,加入單體(a-3)1.00 g、作為聚合起始劑的偶氮雙異丁腈0.0129 g與作為溶劑的環戊酮4.00 g並密封,再以氮氣反覆加壓、減壓10次,以去除系統內的氧。In a glass ampule placed in a stirrer, 1.00 g of monomer (a-3), 0.0129 g of azobisisobutyronitrile as a polymerization initiator, and 4.00 g of cyclopentanone as a solvent were added and sealed. The nitrogen was repeatedly pressurized and decompressed 10 times to remove oxygen in the system.
然後,將系統加溫至78℃,進行反應6小時。其次,將四氫呋喃10 g加至系統內,將所獲得之溶液滴下至甲醇300 mL中使聚合物析出。之後,將析出之聚合物過濾回收後,使其溶解於四氫呋喃10 g,將所獲得之溶液滴下至甲醇300 mL中,藉由過濾生成之沉澱物而將其回收,使其於50℃減壓乾燥24小時,藉此獲得全單體單元中之以下的單體單元(A-3)的比例為100%之聚合物3。Then, the system was warmed to 78 ° C, and a reaction was performed for 6 hours. Next, 10 g of tetrahydrofuran was added to the system, and the obtained solution was dropped into 300 mL of methanol to precipitate a polymer. After that, the precipitated polymer was recovered by filtration, and then dissolved in 10 g of tetrahydrofuran. The obtained solution was dropped into 300 mL of methanol, and the precipitate formed was collected by filtration, and the pressure was reduced at 50 ° C. By drying for 24 hours, a polymer 3 having a monomer unit (A-3) of 100% or less in the total monomer units was obtained.
[化14](A-3)[Chem 14] (A-3)
所獲得之聚合物3的重量平均分子量為30600,分子量分布(Mw/Mn)為2.76。然後使用所獲得之聚合物3評價其玻璃轉移溫度(耐熱性)、靈敏度及乾式蝕刻耐受性。結果揭示於表1。The weight average molecular weight of the obtained polymer 3 was 30,600, and the molecular weight distribution (Mw / Mn) was 2.76. The obtained polymer 3 was then used to evaluate its glass transition temperature (heat resistance), sensitivity, and dry etching resistance. The results are shown in Table 1.
(實施例4)(Example 4)
〈單體(a-4)的合成〉<Synthesis of monomer (a-4)>
在設有迪安—史塔克裝置之三口燒瓶中,於氮氣流下,添加2,3-二氯丙酸38.6 g,異醇50.0 g,五氟苯磺酸二-2,4,6-三甲苯基銨鹽1.4 g、甲苯200 mL後,將其升溫,於110℃至130℃下進行反應12小時,同時蒸餾掉生成的水。In a three-necked flask equipped with a Dean-Stark device, under nitrogen flow, 38.6 g of 2,3-dichloropropionic acid, 50.0 g of isoalcohol, and di-2,4,6-trifluorobenzenesulfonic acid were added. After 1.4 g of tolyl ammonium salt and 200 mL of toluene, the temperature was raised, and the reaction was performed at 110 ° C. to 130 ° C. for 12 hours while distilling off the generated water.
將反應液冷卻至室溫後,加入己烷300mL冷卻至0℃。隨後,將三乙胺50 g緩慢滴下,升溫至室溫進行反應5小時。將析出之鹽以桐山漏斗過濾,將鹽以己烷50 mL清洗2次。對於濾液及清洗液,以1 M鹽酸2次、飽和碳酸氫鈉水溶液2次、飽和食鹽水2次進行分液操作。在有機層中加入無水硫酸鎂後進行過濾,將濾液以蒸發器濃縮。將濃縮物減壓蒸餾,以得有下述構造之單體(a-4)。After the reaction solution was cooled to room temperature, 300 mL of hexane was added to cool to 0 ° C. Subsequently, 50 g of triethylamine was slowly dropped, and the temperature was raised to room temperature to perform a reaction for 5 hours. The precipitated salt was filtered through a Tongshan funnel, and the salt was washed twice with 50 mL of hexane. The filtrate and washing solution were subjected to liquid separation operation twice with 1 M hydrochloric acid, twice with a saturated sodium bicarbonate aqueous solution, and twice with saturated saline. Anhydrous magnesium sulfate was added to the organic layer, followed by filtration, and the filtrate was concentrated by an evaporator. The concentrate was distilled under reduced pressure to obtain a monomer (a-4) having the following structure.
[化15](a-4)[Chemized 15] (A-4)
〈聚合物4的合成〉<Synthesis of Polymer 4>
在已放入攪拌子之玻璃製的安瓿中,加入單體(a-4)1.00 g、作為聚合起始劑的偶氮雙異丁腈0.0108 g及作為溶劑的環戊酮4.00 g並密封,再以氮氣反覆加壓、減壓10次,以去除系統內的氧。In a glass ampule that has been placed in a stirrer, 1.00 g of the monomer (a-4), 0.0108 g of azobisisobutyronitrile as a polymerization initiator, and 4.00 g of cyclopentanone as a solvent are added and sealed. The nitrogen was repeatedly pressurized and decompressed 10 times to remove oxygen in the system.
然後,將系統加溫至78℃,進行反應6小時。其次,將四氫呋喃10 g加至系統內,將所獲得之溶液滴下至甲醇300 mL中使聚合物析出。之後,將析出之聚合物過濾回收後,使其溶解於四氫呋喃10 g,將所獲得之溶液滴下至甲醇300 mL中,藉由過濾生成之沉澱物而將其回收,使其於50℃減壓乾燥24小時,藉此獲得全單體單元中之以下的單體單元(A-4)的比例為100%之聚合物4。Then, the system was warmed to 78 ° C, and a reaction was performed for 6 hours. Next, 10 g of tetrahydrofuran was added to the system, and the obtained solution was dropped into 300 mL of methanol to precipitate a polymer. After that, the precipitated polymer was recovered by filtration, and then dissolved in 10 g of tetrahydrofuran. The obtained solution was dropped into 300 mL of methanol, and the precipitate formed was collected by filtration, and the pressure was reduced at 50 ° C. By drying for 24 hours, a polymer 4 having a monomer unit (A-4) of 100% or less in the total monomer units was obtained.
[化16](A-4)[Hua 16] (A-4)
所獲得之聚合物4的重量平均分子量為31000,分子量分布(Mw/Mn)為1.74。然後使用所獲得之聚合物4評價其玻璃轉移溫度(耐熱性)、靈敏度及乾式蝕刻耐受性。結果揭示於表1。The weight average molecular weight of the obtained polymer 4 was 31,000, and the molecular weight distribution (Mw / Mn) was 1.74. The obtained polymer 4 was then used to evaluate its glass transition temperature (heat resistance), sensitivity, and dry etching resistance. The results are shown in Table 1.
(實施例5)(Example 5)
〈單體(a-5)的合成〉<Synthesis of monomer (a-5)>
在設有迪安—史塔克裝置之三口燒瓶中,於氮氣流下,添加2,3-二氯丙酸27.8 g,羥基降烷内酯25.0 g,五氟苯磺酸二-2,4,6-三甲苯基銨鹽1.0 g與甲苯150 mL後,將其升溫至130℃,進行反應24小時,同時蒸餾掉生成的水。In a three-necked flask equipped with a Dean-Stark apparatus, under a stream of nitrogen, 27.8 g of 2,3-dichloropropionic acid, 25.0 g of hydroxynorbornyl, and di-2,4, pentafluorobenzenesulfonic acid were added. After 1.0 g of 6-trimethylammonium salt and 150 mL of toluene, the temperature was raised to 130 ° C., and the reaction was performed for 24 hours, and the generated water was distilled off at the same time.
將反應液冷卻至室溫後,加入乙醚150mL冷卻至0℃。隨後,將三乙胺24.6 g緩慢滴下,升溫至室溫進行反應5小時。將析出之鹽以桐山漏斗過濾,將鹽以乙醚25 mL清洗2次。對於濾液及清洗液,以1 M鹽酸2次、飽和碳酸氫鈉水溶液2次、飽和食鹽水2次進行分液操作。在有機層中加入無水硫酸鎂後進行過濾,將濾液以蒸發器濃縮。使濃縮物溶解於少量的四氫呋喃,再投至大量的己烷,藉以獲得析出物。將析出物藉由過濾而回收,並在室溫下減壓乾燥24小時,以獲得具有下述式之結構的單體(a-5)。After the reaction solution was cooled to room temperature, 150 mL of diethyl ether was added to cool to 0 ° C. Subsequently, 24.6 g of triethylamine was slowly dropped, and the temperature was raised to room temperature to perform a reaction for 5 hours. The precipitated salt was filtered through a Tongshan funnel, and the salt was washed twice with 25 mL of ether. The filtrate and washing solution were subjected to liquid separation operation twice with 1 M hydrochloric acid, twice with a saturated sodium bicarbonate aqueous solution, and twice with saturated saline. Anhydrous magnesium sulfate was added to the organic layer, followed by filtration, and the filtrate was concentrated by an evaporator. The concentrate was dissolved in a small amount of tetrahydrofuran, and then poured into a large amount of hexane to obtain a precipitate. The precipitate was recovered by filtration and dried under reduced pressure at room temperature for 24 hours to obtain a monomer (a-5) having a structure of the following formula.
[化17](a-5)[Hua 17] (A-5)
〈聚合物5的合成〉<Synthesis of Polymer 5>
在已放入攪拌子之玻璃製的安瓿中,加入單體(a-5)1.00 g、作為聚合起始劑的偶氮雙異丁腈0.0136 g與作為溶劑的環戊酮4.00 g並密封,再以氮氣反覆加壓、減壓10次,以去除系統內的氧。In a glass ampule placed in a stirrer, 1.00 g of monomer (a-5), 0.0136 g of azobisisobutyronitrile as a polymerization initiator, and 4.00 g of cyclopentanone as a solvent were added and sealed. The nitrogen was repeatedly pressurized and decompressed 10 times to remove oxygen in the system.
然後,將系統加溫至78℃,進行反應6小時。其次,將四氫呋喃10 g加至系統內,將所獲得之溶液滴下至甲醇300 mL中使聚合物析出。之後,將析出之聚合物過濾回收後,使其溶解於四氫呋喃10 g,將所獲得之溶液滴下至甲醇300 mL中,藉由過濾生成之沉澱物而將其回收,使其於50℃減壓乾燥24小時,藉此獲得全單體單元中之以下的單體單元(A-5)的比例為100%之聚合物5。Then, the system was warmed to 78 ° C, and a reaction was performed for 6 hours. Next, 10 g of tetrahydrofuran was added to the system, and the obtained solution was dropped into 300 mL of methanol to precipitate a polymer. After that, the precipitated polymer was recovered by filtration, and then dissolved in 10 g of tetrahydrofuran. The obtained solution was dropped into 300 mL of methanol, and the precipitate formed was collected by filtration, and the pressure was reduced at 50 ° C. By drying for 24 hours, a polymer 5 having a monomer unit (A-5) ratio of 100% or less in the total monomer units was obtained.
[化18](A-5)[Hua 18] (A-5)
所獲得之聚合物5的重量平均分子量為109600,分子量分布(Mw/Mn)為3.80。然後使用所獲得之聚合物5評價其玻璃轉移溫度(耐熱性)、靈敏度及乾式蝕刻耐受性。結果揭示於表1。The weight average molecular weight of the obtained polymer 5 was 109,600, and the molecular weight distribution (Mw / Mn) was 3.80. The obtained polymer 5 was then used to evaluate its glass transition temperature (heat resistance), sensitivity, and dry etching resistance. The results are shown in Table 1.
(比較例1)(Comparative Example 1)
〈聚合物6的合成〉<Synthesis of Polymer 6>
在已放入攪拌子之玻璃製的安瓿中,加入α-氯丙烯酸-2,2,2-三氟乙酯5.00 g、作為聚合起始劑的偶氮雙異丁腈0.087 g與作為溶劑的環戊酮5.00 g並密封,再以氮氣反覆加壓、減壓10次,以去除系統內的氧。In a glass ampule placed in a stirrer, 5.00 g of α-chloroacrylic acid-2,2,2-trifluoroethyl ester, 0.087 g of azobisisobutyronitrile as a polymerization initiator, and 5.00 g of cyclopentanone was sealed, and then repeatedly pressurized and decompressed with nitrogen 10 times to remove oxygen in the system.
然後,將系統加溫至78℃,進行反應6小時。其次,將四氫呋喃10 g加至系統內,將所獲得之溶液滴下至甲醇500 mL中使聚合物析出。之後,將析出之聚合物過濾回收後,使其溶解於四氫呋喃10 g,將所獲得之溶液滴下至甲醇500 mL中,藉由過濾生成之沉澱物而將其回收,使其於50℃減壓乾燥24小時,藉此獲得全單體單元中之α-氯丙烯酸-2,2,2-三氟乙酯單元的比例為100%之聚合物6。Then, the system was warmed to 78 ° C, and a reaction was performed for 6 hours. Next, 10 g of tetrahydrofuran was added to the system, and the obtained solution was dropped into 500 mL of methanol to precipitate a polymer. Then, the precipitated polymer was recovered by filtration, and then dissolved in 10 g of tetrahydrofuran. The obtained solution was dropped into 500 mL of methanol, and the precipitate formed was collected by filtration, and the pressure was reduced at 50 ° C. The polymer was dried for 24 hours to obtain a polymer 6 having a ratio of α-chloroacrylic acid-2,2,2-trifluoroethyl units in all monomer units of 100%.
所獲得之聚合物6的重量平均分子量為54000,分子量分布(Mw/Mn)為1.90。然後使用所獲得之聚合物6評價其玻璃轉移溫度(耐熱性)、靈敏度及乾式蝕刻耐受性。結果揭示於表1。The weight average molecular weight of the obtained polymer 6 was 54,000, and the molecular weight distribution (Mw / Mn) was 1.90. The obtained polymer 6 was then used to evaluate its glass transition temperature (heat resistance), sensitivity, and dry etching resistance. The results are shown in Table 1.
『表1』
由表1可知,具有單體(A)之實施例1~5的聚合物,比起不具有單體(A)之比較例1的聚合物,得更加提升其光阻圖案之耐熱性及乾式蝕刻耐受性。From Table 1, it can be seen that the polymers of Examples 1 to 5 with monomer (A) can improve the heat resistance and dry type of the photoresist pattern more than the polymer of Comparative Example 1 without monomer (A). Etching resistance.
根據本發明,可提供作為主鏈切斷型的正光阻劑使用時,能夠形成耐熱性及乾式蝕刻耐受性優異之光阻圖案的聚合物,以及能夠使用於該聚合物之製備的單體。According to the present invention, it is possible to provide a polymer capable of forming a photoresist pattern having excellent heat resistance and dry etching resistance when used as a main chain-cutting positive photoresist, and a monomer capable of being used for the production of the polymer. .
並且,根據本發明,可提供能夠形成耐熱性及乾式蝕刻耐受性優異之光阻圖案的正光阻劑組成物。Furthermore, according to the present invention, a positive photoresist composition capable of forming a photoresist pattern having excellent heat resistance and dry etching resistance can be provided.
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