TW201830455A - Side injection gas nozzle of plasma etching chamber and plasma reactor device - Google Patents
Side injection gas nozzle of plasma etching chamber and plasma reactor device Download PDFInfo
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- 238000001020 plasma etching Methods 0.000 title claims abstract description 12
- 238000002347 injection Methods 0.000 title abstract 2
- 239000007924 injection Substances 0.000 title abstract 2
- 238000009826 distribution Methods 0.000 claims description 30
- 238000006243 chemical reaction Methods 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 11
- 239000000919 ceramic Substances 0.000 claims description 7
- 238000009792 diffusion process Methods 0.000 claims description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 3
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 claims description 3
- 229910052594 sapphire Inorganic materials 0.000 claims description 3
- 239000010980 sapphire Substances 0.000 claims description 3
- 229910003468 tantalcarbide Inorganic materials 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 181
- 239000000758 substrate Substances 0.000 description 29
- 238000000034 method Methods 0.000 description 22
- 239000006185 dispersion Substances 0.000 description 12
- 239000012495 reaction gas Substances 0.000 description 12
- 238000013461 design Methods 0.000 description 9
- 238000001312 dry etching Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000009827 uniform distribution Methods 0.000 description 5
- 238000000151 deposition Methods 0.000 description 4
- 230000008021 deposition Effects 0.000 description 4
- 238000005530 etching Methods 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
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- 238000005240 physical vapour deposition Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000013022 venting Methods 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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Abstract
Description
本發明關於一種應用於電漿蝕刻腔體的氣體側噴嘴與電漿反應裝置。 The present invention relates to a gas side nozzle and a plasma reaction apparatus for use in a plasma etching chamber.
在半導體產業中,電漿技術可應用在乾式蝕刻(ETCHING)、物理氣相沉積(PVD)或化學氣相沉積(CVD)。乾式蝕刻是一種氣體反應製程,用以轉移黃光製程後光阻圖案於下方薄膜。其中,有些高密度電漿乾式蝕刻製程是使用一具反應性的化學氣體來與薄膜反應,該反應氣體是透過設置於腔體四周的多個氣體側噴嘴往基材的表面吹出,此設計的挑戰為均勻的散佈該反應氣體於該基材的表面上,以使更多氣體朝向該基材中心而不朝向該基材的邊緣。 In the semiconductor industry, plasma technology can be applied to dry etching (ETCHING), physical vapor deposition (PVD) or chemical vapor deposition (CVD). Dry etching is a gas reaction process for transferring the photoresist pattern to the underlying film after the yellow light process. Among them, some high-density plasma dry etching processes use a reactive chemical gas to react with the film, and the reaction gas is blown out through the plurality of gas side nozzles disposed around the cavity toward the surface of the substrate. The challenge is to evenly spread the reactive gas onto the surface of the substrate such that more gas is directed toward the center of the substrate without facing the edge of the substrate.
不穩定反應氣體的散佈是半導體製造所遭遇的問題之一,因其會影響蝕刻的均勻性。在習知電漿蝕刻腔體的氣體側噴嘴的結構中,因為設置於腔體側壁四周的氣體側噴嘴的進氣口與出氣口為直通的結構,因此,製程的副產物容易沉積在噴嘴的出口處,造成污染。另外,腔體內的電漿也會直接轟擊噴嘴的出口處而產生微粒,使得製程的良率降低。 The dispersion of unstable reaction gases is one of the problems encountered in semiconductor fabrication because it affects the uniformity of etching. In the structure of the gas side nozzle of the conventional plasma etching chamber, since the gas inlet and the gas outlet of the gas side nozzle disposed around the side wall of the cavity are in a straight-through structure, by-products of the process are easily deposited on the nozzle. At the exit, it causes pollution. In addition, the plasma in the cavity will also directly hit the exit of the nozzle to generate particles, which will reduce the yield of the process.
本發明的目的為提供一種應用於電漿蝕刻腔體的氣體側噴嘴與電漿反應裝置。藉由本發明之氣體側噴嘴的結構設計,不僅可改善製程污染物沉積在噴嘴出口處所造成的製程污染,更可改善電漿轟擊噴嘴出口而使製程良率降低的問題。 It is an object of the present invention to provide a gas side nozzle and a plasma reaction apparatus for use in a plasma etch chamber. The structural design of the gas side nozzle of the invention not only improves the process pollution caused by the deposition of process pollutants at the nozzle outlet, but also improves the problem that the plasma bombardment nozzle outlet reduces the process yield.
另外,本發明的電漿反應裝置可解決腔體內電漿均勻分佈的問題。 In addition, the plasma reactor of the present invention can solve the problem of uniform distribution of plasma in the chamber.
本發明提出一種氣體側噴嘴,其適用於一電漿蝕刻腔體,並包括一進氣本體、一噴嘴本體以及一遮蔽環。進氣本體具有貫穿進氣本體的一進氣通道。噴嘴本體緊配於進氣本體,噴嘴本體內部具有一第一表面及與第一表面鄰接的一氣體流通部,氣體流通部與進氣通道連通,噴嘴本體外側具有與第一表面連接的一第二表面。遮蔽環環設於噴嘴本體外側,並與噴嘴本體的第二表面形成一出氣通道,出氣通道與氣體流通部連通;其中,噴嘴本體的第一表面與第二表面的連接處相互垂直,且進氣通道的延伸方向與出氣通道的延伸方向不位於同一平面。 The invention provides a gas side nozzle suitable for a plasma etching chamber and includes an air intake body, a nozzle body and a shielding ring. The intake body has an intake passage through the intake body. The nozzle body is tightly disposed on the air intake body, and the nozzle body has a first surface and a gas circulation portion adjacent to the first surface, the gas circulation portion is in communication with the air inlet passage, and the outer side of the nozzle body has a connection with the first surface The second surface. The shielding ring ring is disposed outside the nozzle body, and forms an air outlet passage with the second surface of the nozzle body, wherein the air outlet passage is in communication with the gas circulation portion; wherein the connection between the first surface and the second surface of the nozzle body is perpendicular to each other The extending direction of the gas passage is not in the same plane as the extending direction of the outlet passage.
在一實施例中,進氣通道的延伸方向與出氣通道的延伸方向平行。 In an embodiment, the direction of extension of the inlet passage is parallel to the direction of extension of the outlet passage.
在一實施例中,氣體流通部包含與進氣通道連通的一氣體散佈腔,及至少一與氣體散佈腔及出氣通道連通的氣體散佈通道。 In one embodiment, the gas circulation portion includes a gas dispersing cavity in communication with the gas inlet passage, and at least one gas dispersing passage communicating with the gas dispersing cavity and the gas outlet passage.
在一實施例中,氣體散佈通道的數量為複數,且該些氣體散佈通道為輻射狀。 In one embodiment, the number of gas distribution channels is plural and the gas diffusion channels are radial.
在一實施例中,噴嘴本體外側更具有與第二表面連接之一第三表面,氣體散佈通道與第三表面的最短距離大於或等於2.5毫米,且小於或等於3.5毫米。 In an embodiment, the outside of the nozzle body further has a third surface connected to the second surface, and the shortest distance between the gas diffusion channel and the third surface is greater than or equal to 2.5 mm and less than or equal to 3.5 mm.
在一實施例中,噴嘴本體或遮蔽環的材料為氧化鋁、氮化鋁、碳化矽、陶瓷或藍寶石。 In an embodiment, the material of the nozzle body or the shadow ring is alumina, aluminum nitride, tantalum carbide, ceramic or sapphire.
在一實施例中,氣體流通部包含與進氣通道連通的一氣體散佈腔,及與第一表面鄰接的一流通本體,流通本體分別與氣體散佈腔及出氣通道連通,且流通本體的材料為多孔性陶瓷。 In one embodiment, the gas circulation portion includes a gas dispersing cavity communicating with the intake passage, and a flow body adjacent to the first surface, and the flow body is respectively connected to the gas dispersing cavity and the gas outlet passage, and the material of the circulation body is Porous ceramics.
在一實施例中,噴嘴本體的第二表面具有一第一階段構造,遮蔽環具有一第二階段構造,第一階段構造與第二階段構造對應設置。 In an embodiment, the second surface of the nozzle body has a first stage configuration, and the shadow ring has a second stage configuration, the first stage configuration being corresponding to the second stage configuration.
在一實施例中,遮蔽環包含有二個弧形且中空的遮蔽件,該些遮蔽件具有不同的內壁厚度。 In one embodiment, the shadow ring includes two curved and hollow shields having different inner wall thicknesses.
在一實施例中,該些遮蔽件的其中之一與第二表面形成的出氣通道具有一出氣角度,出氣角度為π、π/2、π/3、π/4、或π/6。 In an embodiment, the air outlet passage formed by one of the shielding members and the second surface has an air outlet angle, and the air outlet angle is π, π/2, π/3, π/4, or π/6.
在一實施例中,出氣通道的截面寬度大於或等於0.5毫米, 且小於或等於1毫米。 In an embodiment, the cross-sectional width of the outlet passage is greater than or equal to 0.5 mm and less than or equal to 1 mm.
本發明更提出一種一種電漿反應裝置,包括一腔體以及至少一個上述氣體側噴嘴,氣體側噴嘴設置於腔體。 The invention further provides a plasma reaction device comprising a cavity and at least one gas side nozzle, wherein the gas side nozzle is disposed in the cavity.
在一實施例中,該些氣體側噴嘴的數量至少為7個。 In one embodiment, the number of gas side nozzles is at least seven.
在一實施例中,腔體包含一腔體氣體通道及一腔體氣體入口,腔體氣體通道分別與腔體氣體入口及該些氣體側噴嘴的該些進氣通道連通。 In one embodiment, the cavity includes a cavity gas passage and a cavity gas inlet, and the cavity gas passage is in communication with the cavity gas inlet and the intake passages of the gas side nozzles, respectively.
在一實施例中,電漿反應裝置更包括一抽氣單元,其與腔體連通,抽氣單元抽出腔體內的氣體。 In one embodiment, the plasma reactor further includes a pumping unit in communication with the chamber, the pumping unit withdrawing gas from the chamber.
承上所述,於本發明應用於電漿蝕刻腔體的氣體側噴嘴與電漿反應裝置中,氣體側噴嘴的噴嘴本體內部的氣體流通部與進氣本體的進氣通道連通,而且遮蔽環環設於噴嘴本體的外側,並與噴嘴本體外側表面形成出氣通道。另外,噴嘴本體的內側表面(第一表面)與外側表面(第二表面)的連接處相互垂直,且進氣通道的延伸方向與出氣通道的延伸方向不位於同一平面。藉由本發明之氣體側噴嘴的結構設計,使得氣體側噴嘴的出氣口並不會直接面對電漿蝕刻腔體的內部,電漿也不會直接轟擊出氣口。因此,本發明的氣體側噴嘴不僅可改善製程污染物沉積在其出口處所造成的製程污染,而且也可改善製程良率降低的問題。另外,本發明的電漿反應裝置可透過多個氣體側噴嘴設置位置及其出氣角度的設計來解決習知的電漿反應製程中,腔體內電漿均勻分佈的問題。 As described above, in the gas side nozzle and the plasma reaction apparatus of the present invention, the gas circulation portion inside the nozzle body of the gas side nozzle communicates with the intake passage of the intake body, and is shielded. The ring is disposed on the outer side of the nozzle body and forms an air passage with the outer surface of the nozzle body. Further, the joint between the inner side surface (first surface) and the outer side surface (second surface) of the nozzle body is perpendicular to each other, and the extending direction of the intake passage is not in the same plane as the extending direction of the outlet passage. By the structural design of the gas side nozzle of the present invention, the gas outlet of the gas side nozzle does not directly face the interior of the plasma etching chamber, and the plasma does not directly bombard the air outlet. Therefore, the gas side nozzle of the present invention not only improves process contamination caused by deposition of process contaminants at its outlet, but also improves the problem of reduced process yield. In addition, the plasma reactor of the present invention can solve the problem of uniform distribution of plasma in the cavity in the conventional plasma reaction process through the design of a plurality of gas side nozzles and their outlet angles.
1、1a、22、A~H‧‧‧氣體側噴嘴 1, 1a, 22, A~H‧‧‧ gas side nozzle
11‧‧‧進氣本體 11‧‧‧Intake body
12‧‧‧噴嘴本體 12‧‧‧Nozzle body
121‧‧‧氣體散佈腔 121‧‧‧ gas dispersion cavity
122‧‧‧氣體散佈通道 122‧‧‧ gas distribution channel
123‧‧‧出氣孔洞 123‧‧‧ Venting holes
124‧‧‧流通本體 124‧‧‧ Circulation body
13‧‧‧遮蔽環 13‧‧‧ shadow ring
131、132‧‧‧遮蔽件 131, 132‧‧‧Shields
2、2a‧‧‧電漿反應裝置 2, 2a‧‧‧ plasma reactor
21‧‧‧腔體 21‧‧‧ cavity
211‧‧‧側壁 211‧‧‧ side wall
212‧‧‧腔體氣體通道 212‧‧‧ cavity gas passage
213‧‧‧腔體氣體入口 213‧‧‧ cavity gas inlet
214‧‧‧頂板 214‧‧‧ top board
23‧‧‧抽氣單元 23‧‧‧Pumping unit
24‧‧‧節流閥 24‧‧‧ throttle valve
25‧‧‧承載基座 25‧‧‧Loading base
251‧‧‧開口 251‧‧‧ openings
27‧‧‧頂針 27‧‧‧ thimble
3‧‧‧基材 3‧‧‧Substrate
C1、C2‧‧‧電漿分佈曲線 C1, C2‧‧‧ plasma distribution curve
d1‧‧‧最短距離 D1‧‧‧ shortest distance
d2‧‧‧截面寬度 D2‧‧‧section width
E1、E2‧‧‧延伸方向 E1, E2‧‧‧ extending direction
I‧‧‧進氣通道 I‧‧‧Intake passage
O‧‧‧出氣通道 O‧‧‧Exhaust passage
P‧‧‧氣體流通部 P‧‧‧Gas Circulation Department
Q-Q‧‧‧直線 Q-Q‧‧‧ Straight line
S1‧‧‧第一表面 S1‧‧‧ first surface
S2‧‧‧第二表面 S2‧‧‧ second surface
S3‧‧‧第三表面 S3‧‧‧ third surface
T1‧‧‧第一階段構造 T1‧‧‧ first stage construction
T2‧‧‧第二階段構造 T2‧‧‧ second stage structure
X‧‧‧中心點 X‧‧‧ center point
Y‧‧‧最高點 Y‧‧‧ highest point
θ‧‧‧出氣角度 θ‧‧‧Outlet angle
圖1A與圖1B分別為本發明一實施例之氣體側噴嘴的分解示意圖與組合示意圖。 1A and 1B are respectively an exploded schematic view and a combined schematic view of a gas side nozzle according to an embodiment of the present invention.
圖2A為圖1B的氣體側噴嘴的剖視示意圖。 2A is a schematic cross-sectional view of the gas side nozzle of FIG. 1B.
圖2B為圖1B的氣體側噴嘴的側視示意圖。 2B is a side elevational view of the gas side nozzle of FIG. 1B.
圖3A至圖3E分別為氣體側噴嘴之不同位置的出氣通道及其出氣角度的示意圖。 3A to 3E are schematic views of the outlet passages at different positions of the gas side nozzles and their outlet angles, respectively.
圖4為本發明另一實施態樣之氣體側噴嘴的示意圖。 4 is a schematic view of a gas side nozzle according to another embodiment of the present invention.
圖5為本發明一實施例之電漿反應裝置的示意圖。 Figure 5 is a schematic view of a plasma reactor in accordance with an embodiment of the present invention.
圖6A為本發明一實施態樣之電漿反應裝置的示意圖。 Figure 6A is a schematic view of a plasma reactor in accordance with an embodiment of the present invention.
圖6B為圖6A中沿直線Q-Q的剖視示意圖。 Figure 6B is a cross-sectional view taken along line Q-Q of Figure 6A.
圖7A至圖7H分別為對應於圖6A的氣體側噴嘴的出氣角度示意圖。 7A to 7H are schematic views respectively showing an outlet angle corresponding to the gas side nozzle of Fig. 6A.
圖8A為習知技術的電漿反應裝置中,與基材位置對應之電漿分佈曲線的示意圖。 Fig. 8A is a schematic view showing a plasma distribution curve corresponding to the position of a substrate in a plasma reaction apparatus of the prior art.
圖8B為圖6A之電漿反應裝置的實施例中,與基材位置對應之電漿分佈曲線的示意圖。 Figure 8B is a schematic illustration of a plasma distribution curve corresponding to the position of the substrate in the embodiment of the plasma reactor of Figure 6A.
以下將參照相關圖式,說明本發明應用於電漿蝕刻腔體的氣體側噴嘴與電漿反應裝置,其中相同的元件將以相同的參照符號加以說明。另外,本發明所有實施態樣的圖示只是示意,不代表真實尺寸與比例。此外,以下實施例的內容中所稱的方位「上」及「下」只是用來表示相對的位置關係。再者,一個元件形成在另一個元件「上」、「之上」、「下」或「之下」可包括實施例中的一個元件與另一個元件直接接觸,或也可包括一個元件與另一個元件之間還有其他額外元件使一個元件與另一個元件無直接接觸。 Hereinafter, the gas side nozzle and the plasma reaction apparatus to which the present invention is applied to a plasma etching chamber will be described with reference to the related drawings, wherein the same elements will be described with the same reference numerals. In addition, the illustrations of all the embodiments of the present invention are merely illustrative and do not represent true dimensions and proportions. In addition, the orientations "upper" and "lower" as used in the following embodiments are merely used to indicate relative positional relationships. Furthermore, an element that is "on", "above", "in" or "in" or "in" or "an" or "an" There are other additional components between one component that make one component in direct contact with the other.
電漿乾式蝕刻製程是一種氣體反應製程,其是將標的(例如基材)放置於電漿反應裝置的腔體內,在上、下兩電極之間施以電壓差後,可使腔體內的氣體電離而產生電漿,而反應氣體是透過設置於腔體四周側壁的多個氣體側噴嘴往基材的表面吹出,以利用反應氣體來與薄膜反應,藉此對基材進行乾蝕刻製程。以下,將透過不同的實施例來說明本發明的氣體側噴嘴與電漿反應裝置。 The plasma dry etching process is a gas reaction process in which a target (for example, a substrate) is placed in a cavity of a plasma reaction device, and a gas difference between the upper and lower electrodes is applied to make the gas in the cavity. The plasma is generated by ionization, and the reaction gas is blown to the surface of the substrate through a plurality of gas side nozzles disposed on the side walls of the cavity to react with the film by using the reaction gas, thereby performing a dry etching process on the substrate. Hereinafter, the gas side nozzle and the plasma reactor of the present invention will be described through various embodiments.
請參照圖1A至圖2B所示,其中,圖1A與圖1B分別為本發明一實施例之氣體側噴嘴1的分解示意圖與組合示意圖,圖2A為圖1B的氣體側噴嘴1的剖視示意圖,而圖2B為氣體側噴嘴1的側視示意圖。 1A to 2B, wherein FIG. 1A and FIG. 1B are respectively an exploded schematic view and a combined schematic view of a gas side nozzle 1 according to an embodiment of the present invention, and FIG. 2A is a cross-sectional view of the gas side nozzle 1 of FIG. 1B. 2B is a side view of the gas side nozzle 1.
氣體側噴嘴1適用於電漿蝕刻腔體,並用以使反應氣體進入 電漿反應裝置的腔體內。氣體側噴嘴1包括一進氣本體11、一噴嘴本體12以及一遮蔽環13。 The gas side nozzle 1 is adapted to the plasma etching chamber and is used to allow the reaction gas to enter the chamber of the plasma reactor. The gas side nozzle 1 includes an intake body 11, a nozzle body 12, and a shadow ring 13.
進氣本體11具有貫穿進氣本體11的一進氣通道I。而噴嘴本體12緊配於進氣本體11。於此,進氣本體11可為彈性材質製成,例如軟性工程塑膠,而噴嘴本體12為硬性材質,只要是耐腐蝕、耐電漿且硬度高的材料即可。其中,進氣本體11可例如但不限於以鎖合、粘合或卡合的方式連接噴嘴本體12,使進氣本體11與噴嘴本體12可緊密結合。在一些實施例中,可在進氣本體11與噴嘴本體12的連接處之間設置一粘著層(未顯示),使兩者可緊密結合,避免漏氣。 The intake body 11 has an intake passage I that penetrates the intake body 11. The nozzle body 12 is tightly fitted to the intake body 11. Here, the air intake body 11 can be made of an elastic material, such as a soft engineering plastic, and the nozzle body 12 is a hard material, as long as it is a material resistant to corrosion, plasma, and hardness. The air intake body 11 can be coupled to the nozzle body 12 by, for example, but not limited to, locking, bonding or snapping, so that the air intake body 11 and the nozzle body 12 can be tightly coupled. In some embodiments, an adhesive layer (not shown) may be disposed between the junction of the air intake body 11 and the nozzle body 12 such that the two may be tightly coupled to avoid air leakage.
噴嘴本體12的內部具有一第一表面S1及與第一表面S1鄰接的一氣體流通部P,氣體流通部P與進氣通道I連通。顧名思義,「氣體流通部P」就是噴嘴本體12的內部中,氣體可以流通的部份,其可包含空腔或通道,或者,若是噴嘴本體12的材料本身包含有孔洞可讓氣體流通者都是本發明氣體流通部P的範疇。在本實施例中,如圖2A所示,氣體流通部P可包含與進氣通道I連通的一氣體散佈腔121,以及至少一與氣體散佈腔121連通的氣體散佈通道122。其中,氣體散佈通道122的數量較佳者為複數,且其數量至少為12個,但不以此為限。如圖2B所示,本實施例的氣體散佈通道122的數量為16個,該些氣體散佈通道122分別與氣體散佈腔121連通,且以氣體散佈腔121為中心往外延伸而呈輻射狀。 The inside of the nozzle body 12 has a first surface S1 and a gas flow portion P adjacent to the first surface S1, and the gas flow portion P communicates with the intake passage I. As the name implies, the "gas distribution portion P" is a portion of the interior of the nozzle body 12 through which gas can flow, which may include a cavity or a passage, or, if the material of the nozzle body 12 itself contains a hole, the gas circulator may be The category of the gas circulation portion P of the present invention. In the present embodiment, as shown in FIG. 2A, the gas circulation portion P may include a gas diffusion chamber 121 communicating with the intake passage I, and at least one gas distribution passage 122 communicating with the gas dispersion chamber 121. The number of the gas distribution channels 122 is preferably plural, and the number thereof is at least 12, but not limited thereto. As shown in FIG. 2B, the number of the gas distribution channels 122 of the present embodiment is 16. The gas distribution channels 122 are respectively connected to the gas diffusion chamber 121, and extend outward from the gas dispersion chamber 121 to be radially radiated.
另外,噴嘴本體12的外側具有與第一表面S1連接的一第二表面S2。於此,第二表面S2就是噴嘴本體12的外表面中,與第一表面S1連接的另一表面,而且,相對於電漿反應裝置的腔體而言,第二表面S2是噴嘴本體12的側表面,其可與腔體直接或間接連接。因此,本實施例的該些氣體散佈通道122將分別於第二表面S2上形成多個出氣孔洞123。 Further, the outer side of the nozzle body 12 has a second surface S2 connected to the first surface S1. Here, the second surface S2 is the other surface of the outer surface of the nozzle body 12 that is connected to the first surface S1, and the second surface S2 is the nozzle body 12 with respect to the cavity of the plasma reactor. A side surface that can be directly or indirectly connected to the cavity. Therefore, the gas dispersing passages 122 of the embodiment will form a plurality of air outlet holes 123 on the second surface S2, respectively.
遮蔽環13環設於噴嘴本體12外側,遮蔽環13可與噴嘴本體12的第二表面S2形成一出氣通道O,且出氣通道O與氣體流通部P連通。如圖2B所示,由氣體側噴嘴1的一個側面(左側面)來看,出氣通道O可形成弧形狀,但並不以此為限。在一些實施例中,出氣通道O的截面寬度d2可大於或等於0.5毫米,且小於或等於1毫米(0.5mm≦d2≦1.0mm)。 The shielding ring 13 is disposed outside the nozzle body 12, and the shielding ring 13 forms an air outlet passage O with the second surface S2 of the nozzle body 12, and the air outlet passage O communicates with the gas circulation portion P. As shown in FIG. 2B, the outlet passage O can be formed in an arc shape as viewed from one side (left side surface) of the gas side nozzle 1, but is not limited thereto. In some embodiments, the cross-sectional width d2 of the outlet passage O may be greater than or equal to 0.5 mm and less than or equal to 1 mm (0.5 mm ≦ d2 ≦ 1.0 mm).
噴嘴本體12的第一表面S1與第二表面s2的連接處相互垂直,且進氣通道I的延伸方向E1與出氣通道O的延伸方向E2不位於同一平面上。本實施例的進氣通道I的延伸方向E1與出氣通道O的延伸方向E2實質上平行,但是,進氣通道I與出氣通道O並不是直接連通的結構,氣體進入進氣通道I而往出氣通道O流動時,是透過氣體散佈腔121轉彎,且氣體於氣體散佈通道122的流動方向與於出氣通道O的流動方向實質上垂直。因此,當反應氣體進入進氣本體11後,將通過進氣通道I、氣體散佈腔121與氣體散佈通道122後由出氣孔洞123吹出,再經由出氣通道O往腔體方向進入腔體內,故出氣孔洞123不會直接面對電漿蝕刻腔體的內部,因此電漿不會直接轟擊出氣孔洞123。 The connection between the first surface S1 and the second surface s2 of the nozzle body 12 is perpendicular to each other, and the extending direction E1 of the intake passage I and the extending direction E2 of the outlet passage O are not in the same plane. The extending direction E1 of the intake passage I of the present embodiment is substantially parallel to the extending direction E2 of the outlet passage O. However, the intake passage I and the outlet passage O are not directly connected to each other, and the gas enters the intake passage I and is exhausted. When the passage O flows, it is turned through the gas dispersion chamber 121, and the flow direction of the gas in the gas dispersion passage 122 is substantially perpendicular to the flow direction of the outlet passage O. Therefore, when the reaction gas enters the intake body 11, it will be blown out through the air inlet hole 123 through the air inlet passage I, the gas dispersion chamber 121 and the gas distribution passage 122, and then enter the cavity through the air outlet passage O toward the cavity, so that the air is discharged. The holes 123 do not directly face the interior of the plasma etch chamber, so the plasma does not directly bombard the vent holes 123.
另外,本實施例的噴嘴本體12的第二表面S2上具有一第一階段構造T1,而遮蔽環13可具有一第二階段構造T2,且第一階段構造T1與第二階段構造T2對應設置。於此,第一階段構造T1為環狀的凸部結構,第二階段構造T2為環狀的凹部結構。藉由凸部與凹部結構的設置,噴嘴本體12會扣壓固定遮蔽環13,使得遮蔽環13可環設於噴嘴本體12的第二表面S2。在不同的實施例中,第一階段構造T1亦可為環狀的凹部結構,且第二階段構造T2為環狀的凸部結構,本發明並不限制。 In addition, the second surface S2 of the nozzle body 12 of the present embodiment has a first-stage configuration T1, and the shielding ring 13 can have a second-stage configuration T2, and the first-stage configuration T1 is corresponding to the second-stage configuration T2. . Here, the first-stage structure T1 is an annular convex structure, and the second-stage structure T2 is an annular concave structure. The nozzle body 12 presses and fixes the shielding ring 13 by the arrangement of the convex portion and the concave portion structure, so that the shielding ring 13 can be annularly disposed on the second surface S2 of the nozzle body 12. In different embodiments, the first stage configuration T1 may also be an annular recess structure, and the second stage structure T2 is an annular protrusion structure, which is not limited in the present invention.
另外,噴嘴本體12的外側更可具有與第二表面S2連接之一第三表面S3。於此,相對於電漿反應裝置的腔體而言,第三表面S3就是氣體側噴嘴1的外表面中,面對腔體內部的一個表面。在一些實施例中,氣體散佈通道122與第三表面S3的最短距離d1可大於或等於2.5毫米,且小於或等於3.5毫米(2.5mm≦d1≦3.5mm)。 In addition, the outer side of the nozzle body 12 may further have a third surface S3 connected to the second surface S2. Here, the third surface S3 is a surface of the outer surface of the gas side nozzle 1 facing the inside of the cavity with respect to the cavity of the plasma reactor. In some embodiments, the shortest distance d1 of the gas distribution channel 122 and the third surface S3 may be greater than or equal to 2.5 millimeters and less than or equal to 3.5 millimeters (2.5 mm ≦ d1 ≦ 3.5 mm).
此外,本實施例是以噴嘴本體12與遮蔽環13分別為陶瓷材料,且進氣本體11為工程塑膠為例,然並不以此為限,在不同的實施例中,噴嘴本體12或遮蔽環13的材料也可為氧化鋁、氮化鋁、碳化矽或藍寶石,而進氣本體11的材料也可為橡膠。 In addition, in this embodiment, the nozzle body 12 and the shielding ring 13 are respectively made of ceramic material, and the air intake body 11 is an engineering plastic, for example, but not limited thereto, in different embodiments, the nozzle body 12 or the shielding body The material of the ring 13 may also be alumina, aluminum nitride, tantalum carbide or sapphire, and the material of the air intake body 11 may also be rubber.
請再參照圖1A與圖1B所示,本實施例的遮蔽環13包含有二個弧形且中空(中空半圓形狀)的遮蔽件131、132,且該些遮蔽件131、132具有不同的內壁厚度。藉由遮蔽件131、132有不同的內壁厚度,使得 當遮蔽環13與噴嘴本體12組合時,可與噴嘴本體12的第二表面S2形成弧形狀的出氣通道O(遮蔽件131、132的內壁厚度差就是出氣通道O的截面寬度d2)。具體來說,由於遮蔽件131、132有不同的內壁厚度,因此,當環設於噴嘴本體12的外側時,較厚內壁的遮蔽件,例如遮蔽件131將貼合於噴嘴本體12的外側(第二表面S2),使得氣體散佈通道122於第二表面S2的出氣孔洞123會被遮蔽件131的內壁遮住而不露出,故氣體將無法由這些被遮住的氣體散佈通道122與出氣孔洞123吹出,但是,較薄內壁的遮蔽件,例如遮蔽件132將不會與噴嘴本體12的外側(第二表面S2)貼合,氣體散佈通道122的出氣孔洞123也不會被遮蔽件131的內壁遮住,因此可露出,故遮蔽件132可與噴嘴本體12的第二表面S2形成出氣通道O,因此氣體將可由這些不被遮住的氣體散佈通道122與出氣孔洞123吹出。 Referring to FIG. 1A and FIG. 1B again, the shadow ring 13 of the present embodiment includes two curved and hollow (hollow semicircular) shielding members 131 and 132, and the shielding members 131 and 132 have different inner portions. Wall thickness. By having different inner wall thicknesses of the shielding members 131, 132, when the shielding ring 13 is combined with the nozzle body 12, an arc-shaped air outlet passage O can be formed with the second surface S2 of the nozzle body 12 (the shielding members 131, 132) The difference in inner wall thickness is the cross-sectional width d2 of the outlet passage O). Specifically, since the shielding members 131 and 132 have different inner wall thicknesses, when the ring is disposed on the outer side of the nozzle body 12, the shielding member of the thicker inner wall, for example, the shielding member 131 will be attached to the nozzle body 12. The outer side (second surface S2) causes the air venting holes 123 of the gas dispersing passage 122 on the second surface S2 to be hidden by the inner wall of the shielding member 131 without being exposed, so that the gas will not be dissipated by the occluded gas distributing passages 122. The air outlet hole 123 is blown out, but the shield member of the thinner inner wall, for example, the shield member 132 will not be fitted to the outer side (the second surface S2) of the nozzle body 12, and the air outlet hole 123 of the gas distributing passage 122 will not be The inner wall of the shielding member 131 is covered and thus exposed, so that the shielding member 132 can form an air passage O with the second surface S2 of the nozzle body 12, so that the gas can be dissipated by the unobstructed gas distributing passage 122 and the air outlet hole 123. Blow it out.
此外,由於環設在噴嘴本體12外側的遮蔽環13是可以調整的(例如兩者可相對轉動),因此,當使用者旋轉遮蔽環13而進行調整時,可讓不同位置的出氣孔洞123不被蔽環13遮住而露出,使用者可依其需求調整出氣通道O的位置。 In addition, since the shielding ring 13 disposed on the outer side of the nozzle body 12 is adjustable (for example, the two can be relatively rotated), when the user rotates the shielding ring 13 to perform adjustment, the air outlet holes 123 at different positions can be prevented. The cover ring 13 is covered and exposed, and the user can adjust the position of the air outlet passage O according to the needs thereof.
請參照圖3A至圖3E所示,其分別為氣體側噴嘴之不同位置的出氣通道及其出氣角度的示意圖。在一些實施例,該些遮蔽件的其中之一(例如遮蔽件132)與第二表面S2所形成的出氣通道O可位於氣體側噴嘴的下側(也可在上側、左側或右側),並可具有一出氣角度θ,出氣角度θ可例但不限於為π(圖3A)、π/2(圖3B)、π/3(圖3C)、π/4(圖3D)、或π/6(圖3E),然並不以此為限,設計者可依據氣體的出氣量與出氣位置等需求調整遮蔽件131、132之內壁的厚薄位置,進而調整出其他的出氣位置或出氣角度θ。舉例來說,若想要氣體側噴嘴有2π的出氣角度,則可讓遮蔽件131、132具有相同薄的內壁,使得其出氣角度θ皆為π,組合後就可讓氣體側噴嘴的整體出氣角度為2π;或者,若想要氣體側噴嘴具有4π/3度的出氣角度,則可分別調整遮蔽件131、132的內壁的厚薄位置,使得遮蔽件131的出氣角度θ例如為π,而遮蔽件132的出氣角度θ例如為π/3,組合後的整體出氣角度即為4π/3、…、以此類推。上述的出氣角度θ及出氣位置只是舉例,不可用以限制本發明。 Please refer to FIG. 3A to FIG. 3E , which are schematic diagrams of the outlet passages at different positions of the gas side nozzles and their outlet angles. In some embodiments, one of the shielding members (eg, the shielding member 132) and the second airflow passage O formed by the second surface S2 may be located on the lower side of the gas side nozzle (also on the upper side, the left side or the right side), and There may be an outgassing angle θ, which may be, for example but not limited to, π (Fig. 3A), π/2 (Fig. 3B), π/3 (Fig. 3C), π/4 (Fig. 3D), or π/6. (Fig. 3E), however, the designer can adjust the thickness position of the inner walls of the shielding members 131 and 132 according to the gas output amount and the air outlet position, and adjust other outlet positions or outlet angles θ. . For example, if the gas side nozzle is required to have an outlet angle of 2π, the shielding members 131 and 132 can have the same thin inner wall, so that the outlet angle θ is π, and the combination of the gas side nozzle can be made. The outlet angle is 2π; or, if the gas side nozzle is required to have an outlet angle of 4π/3 degrees, the thickness position of the inner walls of the shields 131, 132 can be adjusted separately, so that the outlet angle θ of the shield 131 is, for example, π. The outlet angle θ of the shield 132 is, for example, π/3, and the combined overall outlet angle is 4π/3, ..., and so on. The above-described outlet angle θ and outlet position are merely examples and are not intended to limit the present invention.
承上,在本實施例的氣體側噴嘴1中,噴嘴本體12內部的氣體散佈腔121分別與氣體散佈通道122及進氣本體11的進氣通道I連通,而且遮蔽環13環設於噴嘴本體12的外側,並與噴嘴本體12的外側的第二表面S2形成出氣通道O。另外,噴嘴本體12內部的第一表面S1與其外側的第二表面S2的連接處相互垂直,且進氣通道I的延伸方向E1與出氣通道O的延伸方向E2不位於同一平面。藉由氣體側噴嘴1的結構設計,當反應氣體進入進氣本體11後,將通過進氣通道I、氣體散佈腔121與氣體散佈通道122而由出氣孔洞123吹出,再經由出氣通道O進入電漿蝕刻腔體內,使得出氣孔洞123並不會直接面對電漿蝕刻腔體的內部,電漿也不會直接轟擊出氣孔洞123。因此,本實施例的氣體側噴嘴1不僅可改善製程污染物沉積在其出口處所造成的製程污染,而且也可改善電漿直接轟擊噴嘴的出口處而產生微粒,而使製程良率降低的問題。 In the gas-side nozzle 1 of the present embodiment, the gas dispersing chamber 121 inside the nozzle body 12 communicates with the gas dispersing passage 122 and the intake passage I of the intake body 11, respectively, and the shielding ring 13 is annularly disposed on the nozzle body. The outer side of 12 and the second surface S2 on the outer side of the nozzle body 12 form an air passage O. In addition, the connection between the first surface S1 inside the nozzle body 12 and the second surface S2 on the outer side thereof is perpendicular to each other, and the extending direction E1 of the intake passage I and the extending direction E2 of the outlet passage O are not in the same plane. By the structural design of the gas side nozzle 1, when the reaction gas enters the intake body 11, it will be blown out by the air outlet hole 123 through the air inlet passage I, the gas dispersion chamber 121 and the gas distribution passage 122, and then enter the electricity via the air outlet passage O. The slurry is etched into the cavity so that the air outlet hole 123 does not directly face the inside of the plasma etching cavity, and the plasma does not directly bombard the air outlet hole 123. Therefore, the gas side nozzle 1 of the embodiment not only improves the process pollution caused by the deposition of process pollutants at the outlet thereof, but also improves the problem that the plasma directly bombards the outlet of the nozzle to generate particles, thereby reducing the process yield. .
請參照圖4所示,其為本發明另一實施態樣之氣體側噴嘴1a的示意圖。 Please refer to FIG. 4, which is a schematic view of a gas side nozzle 1a according to another embodiment of the present invention.
與上述之氣體側噴嘴1主要的不同在於,本實施例之氣體側噴嘴1a的氣體流通部P包含與進氣通道I連通的一氣體散佈腔121,及與第一表面S1鄰接的一流通本體124。於此,流通本體124與進氣本體11形成了氣體散佈腔121。另外,本實施例的流通本體124的材料為多孔性陶瓷,且分別與氣體散佈腔121、進氣通道I及出氣通道O連通。其中,多孔性陶瓷(流通本體124)雖為陶瓷材料的一種,但其本身即具有微小孔洞,使得流通本體124可透過微小孔洞分別與氣體散佈腔121及出氣通道O連通,故不需特別設置氣體散佈通道即可讓氣體流動。另外,氣體側噴嘴1a的第二表面S2也包含多孔性陶瓷(流通本體124)的一部份。因此,當反應氣體進入進氣本體11後,將通過進氣通道I、氣體散佈腔121及流通本體124後,由流通本體124的表面吹出,再經由出氣通道O而進入電漿蝕刻腔體內。 The gas flow portion P of the gas side nozzle 1a of the present embodiment mainly includes a gas diffusion chamber 121 communicating with the intake passage I, and a circulation body adjacent to the first surface S1. 124. Here, the flow body 124 and the intake body 11 form a gas dispersion chamber 121. In addition, the material of the flow body 124 of the present embodiment is a porous ceramic, and is in communication with the gas dispersion chamber 121, the intake passage I, and the outlet passage O, respectively. The porous ceramic (circulation body 124) is a kind of ceramic material, but has a micro-hole itself, so that the flow-through body 124 can communicate with the gas dispersion chamber 121 and the gas outlet passage O through the micro-holes, so no special arrangement is required. The gas distribution channel allows the gas to flow. Further, the second surface S2 of the gas side nozzle 1a also includes a part of the porous ceramic (circulation body 124). Therefore, after the reaction gas enters the intake body 11, it passes through the intake passage I, the gas dispersion chamber 121, and the flow body 124, and is then blown out by the surface of the flow body 124, and then enters the plasma etching chamber through the air outlet passage O.
此外,氣體側噴嘴1a的其他技術特徵可參照氣體側噴嘴1的相同元件,不再贅述。 In addition, other technical features of the gas side nozzle 1a can be referred to the same components of the gas side nozzle 1, and will not be described again.
請參照圖5所示,其為本發明一實施例之電漿反應裝置2 的示意圖。於此,電漿反應裝置2可應用於乾式蝕刻製程。乾式蝕刻製程是在反應腔體中運用電漿技術將反應氣體的分子解離,使其變為能夠對待蝕刻基材的材質具有反應性的離子,這些離子會與基材暴露的部分發生化學反應,從而部分生成物會揮發並且從基材移除,然後再利用幫浦將揮發物抽離。 Please refer to FIG. 5, which is a schematic diagram of a plasma reactor 2 according to an embodiment of the present invention. Here, the plasma reactor 2 can be applied to a dry etching process. The dry etching process uses plasma technology in the reaction chamber to dissociate the molecules of the reactive gas into ions that are reactive with the material to be etched, and these ions react chemically with the exposed portions of the substrate. Thereby part of the product will volatilize and be removed from the substrate, and then the pump will be used to extract the volatiles.
如圖5所示,本實施例的電漿反應裝置2包括一腔體21以及至少一個氣體側噴嘴22,氣體側噴嘴22設置於腔體21。於此,氣體側噴嘴22的數量較佳者為多個,而腔體21包含一側壁211(側壁211為可導電的金屬製成,例如是鋁或不銹鋼)與一頂板214(不導電體),頂板214蓋合於側壁211,且該些氣體側噴嘴22可環設於腔體21的側壁211,並可分別吹出反應氣體進入腔體21內。其中,該些氣體側噴嘴22可分別具有上述氣體側噴嘴1、1a的其中之一,或其變化態樣的所有技術特徵,具體技術內容可參照上述,於此不再多作說明。 As shown in FIG. 5, the plasma reactor 2 of the present embodiment includes a chamber 21 and at least one gas side nozzle 22, and the gas side nozzle 22 is disposed in the chamber 21. Here, the number of the gas side nozzles 22 is preferably plural, and the cavity 21 includes a side wall 211 (the side wall 211 is made of a conductive metal such as aluminum or stainless steel) and a top plate 214 (non-conducting body). The top plate 214 is closed to the side wall 211, and the gas side nozzles 22 are annularly disposed on the side wall 211 of the cavity 21, and the reaction gas can be respectively blown into the cavity 21. The gas-side nozzles 22 may have one of the above-mentioned gas-side nozzles 1 and 1a, or all of the technical features thereof. For details, refer to the above description, and no further description is provided herein.
另外,電漿反應裝置2更可包括一承載基座25及至少一頂針27。基材3可設置於腔體21內的承載基座25上。於此,基材3是嵌入於承載基座25的開口251中,以透過承載基座25來承載基材3。在上電極(圖未示)與下電極(承載基座25包含下電極)之間施以電壓差後,可使腔體21內的反應氣體電離而產生電漿,以利用電漿來對基材3進行乾蝕刻。當基材3完成蝕刻製程之後,可透過頂針27上升而將基材3頂起,再透過例如機械手臂將基材3移出、更換。 In addition, the plasma reactor 2 may further include a carrier base 25 and at least one thimble 27. The substrate 3 can be disposed on the carrier base 25 within the cavity 21. Here, the substrate 3 is embedded in the opening 251 of the carrier base 25 to transmit the substrate 3 through the carrier base 25 . After a voltage difference is applied between the upper electrode (not shown) and the lower electrode (the carrier base 25 includes the lower electrode), the reaction gas in the cavity 21 can be ionized to generate a plasma to utilize the plasma to align the base. Material 3 is dry etched. After the substrate 3 completes the etching process, the substrate 3 can be lifted up by the ejector needle 27, and the substrate 3 can be removed and replaced by, for example, a robot arm.
此外,本實施例之電漿反應裝置2更可包括一抽氣單元23及一節流閥24,抽氣單元23例如為抽氣泵浦,其可透過節流閥24而與腔體21的內部連通。利用控制抽氣單元23與節流閥24的作動可抽出腔體21內的反應氣體,以維持腔體21內的氣體壓力在一定範圍內。 In addition, the plasma reactor 2 of the present embodiment may further include an air extraction unit 23 and a throttle valve 24, for example, an air pump, which is transparent to the interior of the cavity 21 through the throttle valve 24. Connected. By controlling the operation of the suction unit 23 and the throttle valve 24, the reaction gas in the chamber 21 can be extracted to maintain the gas pressure in the chamber 21 within a certain range.
在習知技術中,由於需透過抽氣單元23與腔體21連通,以抽出腔體21內的反應氣體,因此,腔體21並不是對稱的結構,使得在氣相沉積的製程中,腔體21內的電漿分佈並不均勻。請先參照圖8A所示,其為習知技術的電漿反應裝置中,與基材位置對應之電漿分佈曲線C1的示意圖。在對應基材位置之電漿分佈曲線C1中,並不是在基材的中心點X 的電漿分佈為最高,而是在基材遠離抽氣單元的一側之處具有最高的電漿分佈(電漿分佈最高點為Y)。因此,以下,將透過多個氣體側噴嘴的設置來解決腔體內電漿均勻分佈的問題。 In the prior art, since the reaction gas in the cavity 21 is extracted by the suction unit 23 to communicate with the cavity 21, the cavity 21 is not a symmetrical structure, so that the cavity is formed in the process of vapor deposition. The plasma distribution in the body 21 is not uniform. Please refer to FIG. 8A first, which is a schematic diagram of a plasma distribution curve C1 corresponding to the position of the substrate in the plasma reaction apparatus of the prior art. In the plasma distribution curve C1 corresponding to the position of the substrate, the plasma distribution is not the highest at the center point X of the substrate, but has the highest plasma distribution at the side of the substrate away from the suction unit ( The highest point of plasma distribution is Y). Therefore, in the following, the problem of uniform distribution of plasma in the cavity will be solved by the arrangement of a plurality of gas side nozzles.
請參照圖6A與圖6B所示,其中,圖6A為本發明一實施態樣之電漿反應裝置2a的示意圖,而圖6B為圖6A中,沿直線Q-Q的剖視示意圖。 6A and 6B, wherein FIG. 6A is a schematic view of a plasma reactor 2a according to an embodiment of the present invention, and FIG. 6B is a cross-sectional view along line Q-Q of FIG. 6A.
於此,圖6A是顯示電漿反應裝置2a於俯視時的腔體21的結構。其中,氣體側噴嘴設置於電漿反應裝置2a之腔體21的側壁211上。在一些實施例中,電漿反應裝置2a的該些氣體側噴嘴的數量可至少為7個,但不以此為限。本實施例之電漿反應裝置2a的氣體側噴嘴的數量為8個,並均勻設置於側壁211上,且由左側的9點鐘方向開始,依順時針方向分別標示為A、B、…H。氣體側噴嘴A~H可分別具有上述氣體側噴嘴1,或其變化態樣的所有技術特徵,具體技術內容可參照上述,不再贅述。另外,在不同的實施態樣中,氣體側噴嘴A~H也可分別具有上述氣體側噴嘴1a,或其變化態樣的所有技術特徵,具體技術內容亦不再贅述。 Here, FIG. 6A shows the structure of the cavity 21 in plan view of the plasma reactor 2a. The gas side nozzle is disposed on the side wall 211 of the cavity 21 of the plasma reactor 2a. In some embodiments, the number of the gas side nozzles of the plasma reactor 2a may be at least 7, but not limited thereto. The number of the gas side nozzles of the plasma reactor 2a of the present embodiment is eight, and is uniformly disposed on the side wall 211, starting from the 9 o'clock direction on the left side, and labeled as A, B, ... H in the clockwise direction. . The gas-side nozzles A to H may have the above-mentioned gas-side nozzles 1 , or all of the technical features thereof. For details, refer to the above, and no further details are provided. In addition, in different embodiments, the gas side nozzles A to H may respectively have the above-described gas side nozzles 1a, or all the technical features thereof, and the specific technical content will not be described again.
另外,本實施例的腔體21更可包含一腔體氣體通道212及一腔體氣體入口213。於此,腔體氣體入口213對應於氣體側噴嘴A的外側位置,且於俯視時,腔體氣體通道212亦為環狀。其中,腔體氣體通道212可分別與腔體氣體入口213及該些氣體側噴嘴A~H的該些進氣通道I連通。因此,反應氣體可由腔體氣體入口213進入腔體氣體通道212,並分別通過該些氣體側噴嘴A~H之該些進氣通道I與該些出氣通道O進入腔體21內。 In addition, the cavity 21 of the embodiment may further include a cavity gas passage 212 and a cavity gas inlet 213. Here, the cavity gas inlet 213 corresponds to the outer position of the gas side nozzle A, and the cavity gas passage 212 is also annular in plan view. The cavity gas passages 212 can communicate with the cavity gas inlets 213 and the gas inlet channels I of the gas side nozzles A to H, respectively. Therefore, the reaction gas can enter the cavity gas passage 212 from the cavity gas inlet 213, and enter the cavity 21 through the intake passages I and the outlet passages O of the gas side nozzles A to H, respectively.
為了解決上述腔體21內電漿均勻分佈的問題,本實施例之該些氣體側噴嘴A~H需要因應不同的設置位置而使該些氣體側噴嘴A~H的該些出氣通道O的出氣角度有不同的配置。請參照圖7A至圖7H所示,其分別為對應於圖6A的氣體側噴嘴A~H的出氣角度示意圖。 In order to solve the problem of the uniform distribution of the plasma in the cavity 21, the gas side nozzles A to H of the embodiment need to make the gas outlets of the gas side nozzles A to H out of the air outlet nozzles A to H according to different installation positions. Angles have different configurations. Please refer to FIG. 7A to FIG. 7H , which are schematic diagrams of the outlet angles corresponding to the gas side nozzles A to H of FIG. 6A , respectively.
在本實施例中,該些氣體側噴嘴A~H的該些出氣通道O分別具有一個出氣角度θ,出氣角度θ可分別為π/3、π/4、π、4π/3與2π的其中之一。於此,如圖7A所,氣體側噴嘴A的出氣角度θ為π/3,氣 體側噴嘴B、H的出氣角度θ分別為π/2,氣體側噴嘴C、G的出氣角度θ分別為π,氣體側噴嘴D、F的出氣角度θ分別為4π/3,而氣體側噴嘴E的出氣角度θ為2π,然並不以此為限,在不同的實施態樣中,可因應電漿的分佈需求而設置不同數量的氣體側噴嘴、對應的出氣角度與出氣通道的位置,本發明並不限制。 In this embodiment, the gas outlet passages O of the gas side nozzles A to H respectively have an outlet angle θ, and the outlet angle θ can be π/3, π/4, π, 4π/3, and 2π, respectively. one. Here, as shown in Fig. 7A, the gas outlet angle θ of the gas side nozzle A is π/3, the gas outlet angles θ of the gas side nozzles B and H are respectively π/2, and the gas outlet angles θ of the gas side nozzles C and G are respectively π. The gas outlet angles θ of the gas side nozzles D and F are respectively 4π/3, and the gas outlet angle θ of the gas side nozzle E is 2π. However, it is not limited thereto, and in different embodiments, the plasma can be used. The distribution of the different number of gas side nozzles, the corresponding outlet angle and the position of the outlet passage are not limited by the present invention.
請參照圖8A與圖8B所示,其中,圖8B為圖6A之電漿反應裝置2a的實施例中,與基材位置對應之電漿分佈曲線C2的示意圖。 8A and 8B, wherein FIG. 8B is a schematic diagram of a plasma distribution curve C2 corresponding to the position of the substrate in the embodiment of the plasma reactor 2a of FIG. 6A.
在圖8A中,對應於基材位置之電漿分佈曲線C1中並不是在基材中心點X時的電漿分佈為最高,而是在基材遠離抽氣單元23的一側處具有最高的電漿分佈(最高點Y偏向基材的右側位置)。但是,透過本實施例之氣體側噴嘴A~H於不同設置位置的不同出氣角度的設計,可在對應於基材位置之電漿分佈曲線C2中,基材中心點X之位置處的電漿分佈濃度為最高,遠離中心點X越遠則越低。因此,本實施例的電漿反應裝置2a透過氣體側噴嘴A~H的設置位置及其出氣角度的設計可以解決習知電漿反應製程中,電漿均勻分佈的問題。 In FIG. 8A, the plasma distribution curve C1 corresponding to the position of the substrate is not the highest in the plasma distribution at the center point X of the substrate, but the highest in the side of the substrate away from the suction unit 23. Plasma distribution (the highest point Y is biased to the right side of the substrate). However, through the design of the different outlet angles of the gas side nozzles A to H of the present embodiment at different installation positions, the plasma at the position of the center point X of the substrate can be obtained in the plasma distribution curve C2 corresponding to the position of the substrate. The distribution concentration is the highest, and the farther away from the center point X, the lower. Therefore, the design of the plasma reaction device 2a of the present embodiment through the gas side nozzles A to H and the design of the gas outlet angle can solve the problem of uniform plasma distribution in the conventional plasma reaction process.
綜上所述,於本發明應用於電漿蝕刻腔體的氣體側噴嘴與電漿反應裝置中,氣體側噴嘴的噴嘴本體內部的氣體流通部與進氣本體的進氣通道連通,而且遮蔽環環設於噴嘴本體的外側,並與噴嘴本體外側表面形成出氣通道。另外,噴嘴本體的內側表面(第一表面)與外側表面(第二表面)的連接處相互垂直,且進氣通道的延伸方向與出氣通道的延伸方向不位於同一平面。藉由本發明之氣體側噴嘴的結構設計,使得氣體側噴嘴的出氣口並不會直接面對電漿蝕刻腔體的內部,電漿也不會直接轟擊出氣口。因此,本發明的氣體側噴嘴不僅可改善製程污染物沉積在其出口處所造成的製程污染,而且也可改善製程良率降低的問題。另外,本發明的電漿反應裝置可透過多個氣體側噴嘴設置位置及其出氣角度的設計來解決習知的電漿反應製程中,腔體內電漿均勻分佈的問題。 In summary, in the gas side nozzle and the plasma reaction device of the present invention, the gas circulation portion inside the nozzle body of the gas side nozzle communicates with the intake passage of the intake body, and is shielded. The ring is disposed on the outer side of the nozzle body and forms an air passage with the outer surface of the nozzle body. Further, the joint between the inner side surface (first surface) and the outer side surface (second surface) of the nozzle body is perpendicular to each other, and the extending direction of the intake passage is not in the same plane as the extending direction of the outlet passage. By the structural design of the gas side nozzle of the present invention, the gas outlet of the gas side nozzle does not directly face the interior of the plasma etching chamber, and the plasma does not directly bombard the air outlet. Therefore, the gas side nozzle of the present invention not only improves process contamination caused by deposition of process contaminants at its outlet, but also improves the problem of reduced process yield. In addition, the plasma reactor of the present invention can solve the problem of uniform distribution of plasma in the cavity in the conventional plasma reaction process through the design of a plurality of gas side nozzles and their outlet angles.
以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。 The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of the invention are intended to be included in the scope of the appended claims.
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| TWI713112B (en) * | 2019-05-31 | 2020-12-11 | 大陸商中微半導體設備(上海)股份有限公司 | Corrosion-resistant structure of gas delivery system in plasma processing device and plasma processing device using the same |
| TWI767244B (en) * | 2020-05-29 | 2022-06-11 | 朗曦科技股份有限公司 | Gas shower head for semiconductor process chamber |
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| CN201182036Y (en) * | 2007-02-01 | 2009-01-14 | 应用材料股份有限公司 | gas injection nozzle |
| US20160184967A1 (en) * | 2013-08-13 | 2016-06-30 | Youtec Co., Ltd. | Nozzle, cleaning device, and cleaning method |
| US10465288B2 (en) * | 2014-08-15 | 2019-11-05 | Applied Materials, Inc. | Nozzle for uniform plasma processing |
| TWM530705U (en) * | 2016-06-30 | 2016-10-21 | Taiwan Energy Corp | Nozzle of air plasma cutting device |
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| TWI713112B (en) * | 2019-05-31 | 2020-12-11 | 大陸商中微半導體設備(上海)股份有限公司 | Corrosion-resistant structure of gas delivery system in plasma processing device and plasma processing device using the same |
| TWI767244B (en) * | 2020-05-29 | 2022-06-11 | 朗曦科技股份有限公司 | Gas shower head for semiconductor process chamber |
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