TW201838535A - Improved shoe making assembly process - Google Patents
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- TW201838535A TW201838535A TW106113702A TW106113702A TW201838535A TW 201838535 A TW201838535 A TW 201838535A TW 106113702 A TW106113702 A TW 106113702A TW 106113702 A TW106113702 A TW 106113702A TW 201838535 A TW201838535 A TW 201838535A
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- 238000000034 method Methods 0.000 title claims abstract description 43
- 230000008569 process Effects 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 48
- 238000012937 correction Methods 0.000 claims abstract description 46
- 239000000843 powder Substances 0.000 claims description 63
- 239000007788 liquid Substances 0.000 claims description 44
- 239000002904 solvent Substances 0.000 claims description 30
- 238000004140 cleaning Methods 0.000 claims description 26
- 238000001035 drying Methods 0.000 claims description 15
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims description 12
- 239000004014 plasticizer Substances 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 230000001680 brushing effect Effects 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 6
- 230000004913 activation Effects 0.000 claims description 5
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- 239000003431 cross linking reagent Substances 0.000 claims description 5
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- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 claims description 4
- CRXBTDWNHVBEIC-UHFFFAOYSA-N 1,2-dimethyl-9h-fluorene Chemical group C1=CC=C2CC3=C(C)C(C)=CC=C3C2=C1 CRXBTDWNHVBEIC-UHFFFAOYSA-N 0.000 claims description 3
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- 230000009477 glass transition Effects 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
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- 229920000570 polyether Polymers 0.000 claims description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 claims 1
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- 239000004433 Thermoplastic polyurethane Substances 0.000 description 105
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- 239000000243 solution Substances 0.000 description 40
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- 239000004814 polyurethane Substances 0.000 description 6
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- 239000003795 chemical substances by application Substances 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
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- 239000004831 Hot glue Substances 0.000 description 1
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 1
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- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
Description
本發明係關於一種鞋類之製造方法,特別係關於一種製鞋裝配步驟。The present invention relates to a method of manufacturing a footwear, and more particularly to a shoemaking assembly step.
本發明另關於一種前述製鞋裝配步驟所應用之修正溶液。The invention further relates to a correction solution to which the aforementioned shoe assembly step is applied.
一般鞋類的製造方法包含有許多的步驟及程序,其中一種方法是將材質為橡膠和EVA(聚乙烯醋酸乙烯酯)之鞋底與鞋面材料(襯底)連接,並將鞋底及鞋面黏合組裝在一起,前述鞋面之材料可為PU(聚氨酯)、合成皮革、皮革、網狀結構或織物;The general method for manufacturing footwear includes a number of steps and procedures, one of which is to connect a sole made of rubber and EVA (polyvinyl acetate) with a vamp material (substrate), and bond the sole and the upper. Assembled together, the material of the aforementioned upper may be PU (polyurethane), synthetic leather, leather, mesh structure or fabric;
為了讓鞋面及鞋底能夠可靠且牢固的結合,對於鞋子的每個部件(鞋底、鞋面)都需施予連續的預處理程序,諸如:脫脂、拋光、塗刷、烘箱加熱、標記及塗覆膠合劑,且前述塗覆膠合劑之程序可以單獨塗覆於鞋底或鞋面,也可以同時塗覆於鞋底及鞋面;In order to allow the upper and the sole to be reliably and firmly combined, a continuous pre-treatment procedure is required for each part of the shoe (sole, upper), such as: degreasing, polishing, painting, oven heating, marking and coating. a rubberized mixture, and the aforementioned procedure for applying the adhesive can be applied to the sole or the upper separately, or can be applied to the sole and the upper at the same time;
通常用於製鞋的膠合劑為適用於PU(聚氨酯)的膠合劑,此種膠合劑可以不同形態的方式呈現,如:溶液、膠黏劑、熱熔膜和粉末熱熔膠(TPU-熱塑性PU)等型態。The glue commonly used in shoemaking is a glue suitable for PU (polyurethane). Such glue can be presented in different forms, such as: solution, adhesive, hot melt film and powder hot melt adhesive (TPU-thermoplastic) PU) and other types.
其中,以溶液、膠黏劑作為溶劑/水基膠”形成”施用,在前述黏著劑乾燥前將產生約100-200微米的濕層厚度,而在黏著劑乾燥活化後,其厚度為20-60微米,因此,在塗佈較厚的膠合劑層之情況下,需要非常長的乾燥時間,且需要消耗較高的能量;反之,在膠合劑層塗佈較薄的情況下,可能會導致黏附力不足甚至失效(黏附表面的空氣腔)的情況,基於前述原因,塗覆在單一表面上的單層溶劑/水基膠並無法提供鞋部件(鞋底及鞋面)適當的黏著力。Wherein, the solution is formed by using a solution or an adhesive as a solvent/water-based glue, and a wet layer thickness of about 100-200 micrometers is generated before the adhesive is dried, and the thickness is 20- after the adhesive is dried and activated. 60 microns, therefore, in the case of coating a thicker layer of glue, it requires very long drying time and requires high energy consumption; conversely, in the case of thin coating of the glue layer, it may result in In the case of insufficient adhesion or even failure (air cavity adhering to the surface), for the foregoing reasons, a single layer of solvent/water based glue applied to a single surface does not provide adequate adhesion of the shoe components (sole and upper).
為解決前述的問題,業界的解決方案是透過分別在鞋底及鞋面上同時塗覆膠合劑/黏附劑層,在某些特殊的情況下(取決於物質材料的特性),需要分別在鞋底及鞋面上分別塗佈雙層的黏附劑,才能夠實現適當的附著量。In order to solve the above problems, the industry solution is to apply a glue/adhesive layer on the sole and the upper, respectively. In some special cases (depending on the characteristics of the material), it is necessary to separately A double-layer adhesive is applied to the upper to achieve proper adhesion.
鞋底及鞋面件之間的良好黏附劑是使用粉末熱熔熱塑性聚氨酯(TPU)黏合劑,如Orisol公司申請的美國專利申請號第20140093655號鞋部件黏接方法,便是採用熱塑性聚氨酯(TPU) 粉膠。A good adhesion between the sole and the upper is the use of a powdered hot melt thermoplastic polyurethane (TPU) adhesive, such as the U.S. Patent Application No. 20140093655, which is a method of bonding a shoe component, which is a thermoplastic polyurethane (TPU). Powder glue.
由於熱塑性聚氨酯(TPU)之化學特性所致,因此不需要經過溶劑/水蒸發的程序,並且可以僅塗覆單層100至500微米的厚度,因此便能夠僅塗佈於其中一側(鞋底及鞋面的其中一側)上,再藉由將塗覆在黏性液體層或透過靜電力技術黏接到鞋材料表面,使其能夠黏附在任何3D基底的形狀上。Due to the chemical nature of thermoplastic polyurethane (TPU), there is no need for solvent/water evaporation procedures and it can be applied to only a single layer with a thickness of 100 to 500 microns, so it can be applied to only one side (sole and On one side of the upper, it can be adhered to the shape of any 3D substrate by applying a layer of viscous liquid or by electrostatic force to the surface of the shoe material.
其可適用於黏接任何鞋部件材料類型(多孔材料或致密材料),而且在執行短期的活化過程中皆為環保且不會有有毒溶劑(VOC)揮發。It can be used to bond any shoe component material type (porous or dense) and is environmentally friendly during short-term activation without toxic solvents (VOC) volatilization.
TPU材料雖然擁有前述優點外,可能存在一些限制,例如:Although TPU materials have the aforementioned advantages, there may be some limitations, such as:
為了在鞋底材料(用TPU黏合劑塗覆的材料)及鞋面材料之間實現適當的黏合,需要具有適用各種鞋面材料或不同類型的塗刷組合物,每種塗刷組合物皆具有特定黏度以匹配待黏合的鞋面材料之多孔性。In order to achieve proper bonding between the sole material (material coated with TPU adhesive) and the upper material, it is desirable to have a variety of upper materials or different types of painting compositions, each having a specific coating composition Viscosity to match the porosity of the upper material to be bonded.
例如,易於膠滲透的多孔鞋面襯底(例如 網)可能需要高黏度的底漆(3000-6000cP)填充孔隙;For example, a porous upper substrate (e.g., mesh) that is susceptible to gel penetration may require a high viscosity primer (3000-6000 cP) to fill the pores;
而低黏度底漆(低於3000cP)將會滲透至網材的底部而不會於網材表面形成連續黏著,因此,密度大的材質可能需要用低黏度的底漆溶液先處理,以便處理劑能夠更容易滲透到材質孔中。The low-viscosity primer (less than 3000cP) will penetrate into the bottom of the mesh without forming a continuous adhesion on the surface of the mesh. Therefore, a dense material may need to be treated with a low-viscosity primer solution for the treatment agent. It is easier to penetrate into the material hole.
為了能夠”處理”對應不同特性的鞋面材料,必須處理及管理不同類型的處理劑,以適用於不同材料的需求,如此一來將產生庫存的問題以及有效期限的問題,進而造成昂貴的費用。In order to be able to "process" upper materials corresponding to different characteristics, different types of treatment agents must be handled and managed to suit the needs of different materials, which will cause inventory problems and expiration dates, resulting in expensive costs. .
另外,習知之製鞋裝配步驟中,鞋底及鞋面皆需要繁瑣的預處理,其具體實施方法如圖1所示:In addition, in the conventional shoe assembly step, the sole and the upper require cumbersome pretreatment, and the specific implementation method is as shown in FIG. 1:
鞋底必須依序執行:鞋底清理步驟51、鞋底鞋底塗刷步驟52、鞋底塗覆黏性液體步驟53、塗覆粉末步驟54;The sole must be sequentially executed: a sole cleaning step 51, a sole sole brushing step 52, a sole applying a viscous liquid step 53, a coating powder step 54;
鞋面必須依序執行:清洗步驟61、標記步驟62、塗覆處理步驟63、第二烘烤步驟64;The upper must be sequentially executed: a cleaning step 61, a marking step 62, a coating processing step 63, and a second baking step 64;
在鞋底及鞋面執行完前述預處理步驟後才能夠進行烘乾處理步驟71、組裝步驟72,其過程係相當繁瑣。After the aforementioned pre-treatment steps are performed on the sole and the upper, the drying processing step 71 and the assembly step 72 can be performed, and the process is rather cumbersome.
本發明提供一種改良式製鞋裝配方法,其主要目的係能夠透過單一類型的TPU膠合劑/黏合劑來黏合不同種類的鞋襯底材料,以克服必須儲存及管理各種類型的黏合劑的問題。SUMMARY OF THE INVENTION The present invention provides an improved shoe assembly method that is primarily capable of bonding different types of shoe substrate materials through a single type of TPU glue/adhesive to overcome the problem of having to store and manage various types of adhesives.
為達前述目的,本發明改良式製鞋裝配方法,包括:In order to achieve the foregoing objects, the improved shoemaking method of the present invention comprises:
鞋底清理步驟,清潔一鞋底表面,使鞋底表面能被塗覆TPU粉末;a sole cleaning step of cleaning a sole surface so that the sole surface can be coated with TPU powder;
鞋底塗刷步驟,塗刷底漆,使鞋底表面能被塗覆TPU粉末;Shoe coating step, applying primer to enable the surface of the sole to be coated with TPU powder;
鞋底塗覆黏性液體步驟,施予相關塗刷工藝塗上黏性或導電液體層;Applying a viscous liquid to the sole, applying a related brushing process to apply a layer of viscous or conductive liquid;
鞋底塗覆TPU粉末步驟,將TPU粉末塗覆到黏性或導電液體層上,TPU粉末可藉由黏性液體層之黏性或導電液的靜電提供黏附力;The sole is coated with a TPU powder step, and the TPU powder is applied to the viscous or conductive liquid layer, and the TPU powder can provide adhesion by the viscosity of the viscous liquid layer or the static electricity of the conductive liquid;
調整步驟,將修正溶液塗覆到TPU粉末上;An adjustment step of applying a correction solution to the TPU powder;
鞋面清洗步驟,清洗待組裝的一鞋面;An upper cleaning step for cleaning an upper to be assembled;
烘乾處理步驟,加熱使修正溶液乾燥並讓TPU粉末活化;及a drying treatment step of heating to dry the correction solution and activating the TPU powder;
組裝步驟,連接按壓鞋底表面和鞋面。The assembly step is to connect the pressing sole surface and the upper.
本發明另提供一種修正溶液,包括:The invention further provides a correction solution comprising:
添加量為5~90%的增塑劑或調整溶劑;Adding 5~90% plasticizer or adjusting solvent;
添加量為2~15%的交聯劑;Adding a crosslinking agent in an amount of 2 to 15%;
添加量為0.01~2%的介面活性劑;Adding an amount of 0.01 to 2% of the surfactant;
添加量為適量的載體,使三者之總和為100%。The amount added is an appropriate amount such that the sum of the three is 100%.
藉由應用修正溶液之改良式製鞋裝配方法,使本發明能夠達成克服必須儲存及管理各種類型的黏合劑的問題,同時亦能夠簡化程序。The improved shoemaking method of applying a correction solution enables the present invention to overcome the problem of having to store and manage various types of adhesives while also simplifying the procedure.
使貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合圖式簡單說明詳述如後:To enable your review committee to have a better understanding and understanding of the purpose, features and effects of the present invention, please follow the brief description of the following:
每種熱熔型熱塑性聚氨酯(以下稱TPU)的特徵在於活化溫度下所產生的黏度,前述活化之溫度是在黏合過程中TPU物質所達到的溫度。Each of the hot melt thermoplastic polyurethanes (hereinafter referred to as TPU) is characterized by a viscosity generated at an activation temperature which is a temperature at which the TPU substance reaches the bonding process.
應用於基底鞋材料(本實施例中為橡膠鞋底)的TPU黏合劑必須根據待黏合的鞋材料(如,鞋面材料)的孔隙率調整黏度,較容易讓膠滲透的多孔襯底材料需要塗覆黏度相對較低的溶化TPU黏合劑(3000-6000cP),而在配合較密集的襯底則需要在鞋基底材料上塗覆更高黏度的溶化TPU黏合劑(15000-20000cP)。The TPU adhesive applied to the base shoe material (the rubber sole in this embodiment) must adjust the viscosity according to the porosity of the shoe material (for example, the upper material) to be bonded, and the porous substrate material which is easy to penetrate the glue needs to be coated. A relatively low-viscosity melted TPU adhesive (3000-6000 cP), while a denser substrate requires a higher viscosity melted TPU adhesive (15000-20000 cP) on the shoe base material.
值得一提的是,前述孔隙率或孔隙比是鞋面材料具有空隙體積的量度,並且是具有空隙之體積占材料總體積之比率,其為介於0至100%之間的百分比。 孔的大小有著重要的作用,因為TPU黏合劑滲透小孔比滲透比大孔更困難。It is worth mentioning that the aforementioned porosity or void ratio is a measure of the void volume of the upper material and is the ratio of the volume of the void to the total volume of the material, which is a percentage between 0 and 100%. The size of the pores plays an important role because the penetration of the TPU binder into the pores is more difficult than the penetration of the pores.
本發明具體實施例詳述如下:The specific embodiments of the present invention are described in detail as follows:
本發明藉由將包含一增塑劑111或一調整溶劑112之一修正溶液10加入單一黏度之一TPU黏合劑20以實現TPU黏合劑黏度的管理方法,於本發明中加入含有調整溶劑112之修正溶液10為較佳方案,於本實施例中該單一黏度之TPU黏合劑20為黏度較高者。The present invention provides a method for managing the viscosity of a TPU adhesive by adding a correction solution 10 comprising a plasticizer 111 or a conditioning solvent 112 to a TPU adhesive 20 of a single viscosity, and adding a conditioning solvent 112 in the present invention. The correction solution 10 is a preferred embodiment. In the present embodiment, the single viscosity TPU adhesive 20 is a higher viscosity.
根據待黏合材料的孔隙率或密度,並透過加入修正溶液10(包含增塑劑111或調整溶劑112)以降低單一黏度之TPU黏合劑20的黏度,進而形成調整後之一TPU黏合劑X,使調整後之該TPU黏著劑X能夠達成良好的膠滲透並使鞋材料產生最佳黏合,另外,由於黏合強度係透過機械灌注的方式滲透至襯底,因此並不需要進行任何塗刷或填充。According to the porosity or density of the material to be bonded, and by adding the correction solution 10 (including the plasticizer 111 or the adjusting solvent 112) to reduce the viscosity of the TPU adhesive 20 of a single viscosity, thereby forming one of the adjusted TPU adhesives X, The adjusted TPU adhesive X can achieve good glue penetration and optimal bonding of the shoe material. In addition, since the adhesive strength penetrates into the substrate through mechanical perfusion, no brushing or filling is required. .
因為添加到單一黏度之TPU黏合劑20的修正溶液10的量相對單一黏度之TPU黏合劑20非常的少,因此,於制式化的塗佈過程中,一載體13便成為不可或缺者,另外,具有修正溶液10的單一黏度之TPU黏合劑20具有較差的可濕度,因此添加調整過之一介面活性劑14為本問題的解決方式,依據調整量混和該調整溶劑112/該增塑劑111、一交聯劑12、該載體13以形成該修正溶液10,較佳的,該修正溶液10可另包含該介面活性劑14。Since the amount of the correction solution 10 added to the TPU adhesive 20 of a single viscosity is very small compared to the TPU adhesive 20 of a single viscosity, a carrier 13 becomes indispensable in the process of the standard coating, and The TPU adhesive 20 having the single viscosity of the correction solution 10 has poor humidity, so the addition of the adjusted one of the surfactants 14 is a solution to the problem, and the adjustment solvent 112 / the plasticizer 111 is mixed according to the adjustment amount. A crosslinking agent 12, the carrier 13 is formed to form the correction solution 10. Preferably, the correction solution 10 may further comprise the surfactant 14.
本發明揭示,將含有不同濃度增塑劑111或調整溶劑112之修正溶液10添加到單一黏度之TPU黏合劑20中能產生不同黏度之調整後的該TPU黏合劑X,且該些濃度是依據待黏合的鞋材料孔隙率特性而定。According to the present invention, the addition of the correction solution 10 containing different concentrations of the plasticizer 111 or the adjustment solvent 112 to the single-viscosity TPU adhesive 20 can produce the adjusted TPU adhesive X with different viscosities, and the concentrations are based on The porosity of the shoe material to be bonded depends on the porosity characteristics.
根據本發明,必須預先定義並選擇該單一黏度之TPU黏合劑20,該單一黏度之TPU黏合劑20應預選為在傳統黏合過程中黏度最高且能夠適用於最密(孔隙率最低)鞋襯底材料之TPU黏合劑,因此可依據不同孔隙率之鞋襯底材料,將含有不同劑量增塑劑111或調整溶劑112之修正溶液10添入單一黏度之TPU黏合劑20中,形成調整後之該TPU黏合劑X,調整後之TPU黏合劑X能夠與特定孔隙率之鞋襯底材料相互作用,達到最佳黏合效果。According to the present invention, the single viscosity TPU adhesive 20 must be pre-defined and selected. The single viscosity TPU adhesive 20 should be preselected to have the highest viscosity during the conventional bonding process and can be applied to the most dense (lowest porosity) shoe substrate. The TPU adhesive of the material, so that the correction solution 10 containing different doses of the plasticizer 111 or the adjustment solvent 112 can be added to the TPU adhesive 20 of a single viscosity according to the shoe substrate material of different porosity, and the adjusted one is formed. TPU Adhesive X, the adjusted TPU Adhesive X can interact with the specific porosity of the shoe substrate material to achieve the best adhesion.
前述之調整溶劑112或增塑劑111可設計一系列不同濃度,致使形成之調整後的TPU黏合劑X能夠應用於各種鞋襯底材料,從最低孔隙率(低滲透性)到最高孔隙率(多孔)的鞋襯底材料。The aforementioned adjustment solvent 112 or plasticizer 111 can be designed in a series of different concentrations, so that the formed adjusted TPU adhesive X can be applied to various shoe substrate materials, from the lowest porosity (low permeability) to the highest porosity ( Porous) shoe substrate material.
本發明所揭示之調整溶劑112為:環己酮、二甲基亞碸(DMOS)及全氯乙烯及其他適合之溶劑,並不以此為限。The adjusting solvent 112 disclosed in the present invention is: cyclohexanone, dimethyl fluorene (DMOS), perchloroethylene and other suitable solvents, and is not limited thereto.
所選用之調整溶劑112具有下數限制條件The selected adjustment solvent 112 has the following limit conditions
1.沸點高於100℃,以防止溶劑在活化前蒸發。1. The boiling point is above 100 ° C to prevent evaporation of the solvent prior to activation.
2.沸點低於250℃,使溶劑能夠於48小時內蒸發。2. The boiling point is below 250 ° C, allowing the solvent to evaporate within 48 hours.
3.為環保溶劑,無危險且無異味。3. It is an environmentally friendly solvent, no danger and no odor.
於本發明中,較佳的調整溶劑112為二甲基亞碸(DMOS);In the present invention, the preferred conditioning solvent 112 is dimethyl fluorene (DMOS);
修正溶液10可以由四個主要成分構成,如圖4所示: (1).添加量為5~90%的增塑劑111或調整溶劑112; (2).添加量為2~15%的交聯劑12; (3) 添加量為0.01~2%的介面活性劑14; (4) 添加量為適量的載體13,使四者之總和為100%,該載體13可為溶劑或水。The correction solution 10 can be composed of four main components, as shown in FIG. 4: (1) The plasticizer 111 or the adjustment solvent 112 is added in an amount of 5 to 90%; (2) The addition amount is 2 to 15%. The cross-linking agent 12; (3) is added in an amount of 0.01 to 2% of the surfactant 14; (4) The amount of the carrier 13 is added in an amount such that the sum of the four is 100%, and the carrier 13 may be a solvent or water.
關於孔隙度與修正溶液10添加比例的的例子是:網狀材料之孔隙率約為80-95%,豬皮之空隙率約為40%,合成 PU皮之孔隙率約為0-20%,於一般的狀態下,單一黏度之一TPU黏合劑20(即TPU粉末)與修正溶液10之比例為1:0.2~1:3.5,其中1:0.2的比例適合於具有低孔隙率的材料(例如,合成皮革0-20%孔隙率),1:3.5的比例適合高孔隙率材料(如網狀材料),特定材料的最佳比例需要一系列的粉末試驗,再調整修正不同之比例。Examples of the ratio of the porosity to the correction solution 10 are: the porosity of the mesh material is about 80-95%, the porosity of the pig skin is about 40%, and the porosity of the synthetic PU skin is about 0-20%. In a general state, the ratio of one of the single viscosity TPU adhesives 20 (ie, TPU powder) to the correction solution 10 is 1:0.2 to 1:3.5, wherein a ratio of 1:0.2 is suitable for materials having a low porosity (for example) , synthetic leather 0-20% porosity), 1:3.5 ratio is suitable for high porosity materials (such as mesh materials), the optimal ratio of specific materials requires a series of powder tests, and then adjust and correct the different proportions.
以下是具體修正溶液10的實施例,其係基於水或甲基乙基酮(載體13):The following is an example of a specific correction solution 10 based on water or methyl ethyl ketone (carrier 13):
製劑 1 : (1).添加量為20%之二甲基亞碸(DMOS) (2).添加量為10%之交聯劑R490(Artecola公司) (3). 添加量為70%甲基乙基酮。 Formulation 1 : (1). Addition amount of 20% dimethyl hydrazine (DMOS) (2). Addition amount of 10% crosslinker R490 (Artecola) (3). Addition amount is 70% methyl Ethyl ketone.
製劑 2 : (1).添加量為20%之二甲基亞碸(DMOS) (2).添加量為10%之交聯劑R490(Artecola公司) (3). 添加量為69.9%甲基乙基酮。 (4). 添加量為0.1%的氟界面活性劑(Capstone FD-51)。 Formulation 2 : (1). Addition amount of 20% dimethyl hydrazine (DMOS) (2). Addition amount of 10% crosslinker R490 (Artecola) (3). Addition amount is 69.9% methyl Ethyl ketone. (4). A 0.1% fluorosurfactant (Capstone FD-51) was added.
另外,單一黏度之TPU黏合劑20可為TPU粉末, TPU粉末可以選擇由Lubrizol,BASF,TPUCO所生產之產品;也可以使用其他公司生產的TPU粉末,所選擇的TPU粉末應符合鞋子組裝過程的規範及要求,以及能夠適於透過添加修正溶液來改變黏度,以降低TPU的黏度,從純TPU到高塑化TPU的機械性範圍應涵蓋所有鞋材料之需求,這可以透過以下對於TPU之限制來實現: (1).TPU的類型為:聚酯、聚醚、己內醯胺、脂族及其他共聚物。 (2).硬度:超過50A (3).熔點黏度:小於100g/10分鐘(ASTM D-1238 - 170C, 2.16kg) (4). 玻璃轉移溫度(Glass Transition Temperature,Tg):低於-20℃ (5).活化溫度:40~80℃(Kofler LA-17 method)In addition, the single viscosity TPU adhesive 20 can be TPU powder, the TPU powder can be selected from Lubrizol, BASF, TPUCO; the TPU powder produced by other companies can also be used, and the selected TPU powder should conform to the shoe assembly process. Specifications and requirements, and can be adapted to change the viscosity by adding a correction solution to reduce the viscosity of the TPU. The mechanical range from pure TPU to highly plasticized TPU should cover the requirements of all shoe materials, which can be limited by the following TPU To achieve: (1). The type of TPU is: polyester, polyether, caprolactam, aliphatic and other copolymers. (2). Hardness: more than 50A (3). Melting point viscosity: less than 100g/10 minutes (ASTM D-1238 - 170C, 2.16kg) (4). Glass transition temperature (Tg): less than -20 °C (5). Activation temperature: 40~80 °C (Kofler LA-17 method)
任何能夠將修正溶液10應用到單一黏度之TPU黏合劑20的方法都是合適的,這樣的方法可以是:在塗覆到基底上之前與TPU粉末混合、噴塗在TPU粉末層上,刷塗在TPU粉末層上以及本領域已知的其它方法。上述方法可以手動或自動進行。Any method capable of applying the correction solution 10 to the TPU adhesive 20 of a single viscosity may be suitable by mixing with the TPU powder, spraying on the TPU powder layer, and applying the coating to the substrate. Other methods known in the art on TPU powder layers. The above method can be performed manually or automatically.
圖2顯示本發明提出的橡膠鞋底(作為基底材料)和鞋面(目標材料)的組裝流程圖。 在該組裝流程中,僅將單一黏度之TPU粉末20塗覆到基材中,再使用限定濃度的修正溶液10進行 “混合”處理,已獲得調整後之TPU黏合劑X,前述修正溶液10內之調整溶劑112之濃度係依據待黏合的鞋面而定。Fig. 2 is a flow chart showing the assembly of the rubber sole (as a base material) and the upper (target material) proposed by the present invention. In the assembly process, only a single viscosity TPU powder 20 is applied to the substrate, and then a "mixed" treatment is performed using the defined concentration of the correction solution 10, and the adjusted TPU adhesive X is obtained, and the correction solution 10 is inside. The concentration of the conditioning solvent 112 is determined by the upper to be bonded.
本發明之製鞋裝配步驟,如圖2所示,包括:The shoemaking assembly step of the present invention, as shown in FIG. 2, includes:
鞋底清理步驟A,清潔一鞋底表面,使鞋底表面能被塗覆TPU粉末;Sole cleaning step A, cleaning a sole surface so that the sole surface can be coated with TPU powder;
鞋底塗刷步驟B1,塗刷底漆,使鞋底表面能被塗覆TPU粉末;The sole is brushed in step B1, and the primer is applied to enable the surface of the sole to be coated with TPU powder;
鞋底塗覆黏性液體步驟B2,施予相關塗刷工藝塗上黏性或導電液體層;Applying a viscous liquid step B2 to the sole, applying a related brushing process to apply a layer of viscous or conductive liquid;
鞋底塗覆TPU粉末步驟C,將TPU粉末塗覆到黏性或導電液體層上,TPU粉末可藉由黏性液體之黏性或導電液體層的靜電提供黏附力;The sole is coated with TPU powder step C, and the TPU powder is applied to the viscous or conductive liquid layer, and the TPU powder can provide adhesion by the viscosity of the viscous liquid or the static electricity of the conductive liquid layer;
調整步驟D,將修正溶液塗覆到TPU粉末上;Adjusting step D to apply the correction solution to the TPU powder;
鞋面清洗步驟E,清洗待組裝的一鞋面;The upper cleaning step E, cleaning an upper to be assembled;
烘乾處理步驟F,加熱使修正溶液乾燥並讓TPU粉末活化;及Drying step F, heating to dry the correction solution and activate the TPU powder;
組裝步驟G,按壓黏接鞋底表面和鞋面。Assembly step G, pressing and bonding the sole surface and the upper.
於另一實施例中,該製鞋裝配步驟,如圖3所示,包括:In another embodiment, the shoemaking assembly step, as shown in FIG. 3, includes:
鞋底清理步驟A,清潔一鞋底表面,使鞋底表面能被塗覆TPU粉末;Sole cleaning step A, cleaning a sole surface so that the sole surface can be coated with TPU powder;
鞋底塗刷步驟B1,塗刷底漆,使鞋底表面能被塗覆TPU粉末;The sole is brushed in step B1, and the primer is applied to enable the surface of the sole to be coated with TPU powder;
鞋底塗覆黏性液體步驟B2,施予相關塗刷工藝塗上黏性或導電液體層;Applying a viscous liquid step B2 to the sole, applying a related brushing process to apply a layer of viscous or conductive liquid;
鞋底塗覆TPU粉末步驟C,將TPU粉末塗覆到黏性或導電液體層上,TPU粉末可藉由黏性液體層之黏性或導電液的靜電提供黏附力,以形成一粉末層;The sole is coated with TPU powder step C, and the TPU powder is coated on the viscous or conductive liquid layer, and the TPU powder can provide adhesion by the viscosity of the viscous liquid layer or the static electricity of the conductive liquid to form a powder layer;
判斷步驟H,判斷一鞋面材料的孔隙率,進而判斷是否執行調整步驟D,如需要則執行該調整步驟D,如不需要則執行該烘乾處理步驟F;Judging step H, determining the porosity of a vamp material, and then determining whether to perform the adjustment step D, if necessary, performing the adjustment step D, if not necessary, performing the drying process step F;
調整步驟D,將修正溶液10塗覆到該粉末層上;Adjusting step D, applying the correction solution 10 to the powder layer;
烘乾處理步驟F,加熱使TPU粉末活化;Drying step F, heating to activate the TPU powder;
鞋面清洗步驟E,清洗待組裝的該鞋面;及The upper cleaning step E, cleaning the upper to be assembled; and
組裝步驟G,連接按壓鞋底表面和鞋面。Assembly step G, connecting the sole surface and the upper.
以下是依據不同孔隙率的鞋面材料應用不同濃度之溶劑的實例,亦為各步驟之具體實施例:The following are examples of applying different concentrations of solvent to the upper material according to different porosities, and are also specific examples of the steps:
實施例 1: (a). 鞋底塗覆黏性液體步驟B2:用黏性液體(TPU在水中的分散体)塗覆鞋底(橡膠); (b) 鞋底塗覆TPU粉末步驟C:利用Orisol公司生產的的機器(型號為OPS 410) 將具有高分子量之粉末狀的TPU塗覆在黏性液體上,每個鞋底分別塗覆3g,(值得一提的是,前述具有高分子量之粉末狀的TPU可以是由Orisol公司生產的Artepowder 7080); (c) 烘乾處理步驟F:鞋底上的具有高分子量之粉末狀的TPU在烤箱中以65℃/ 3分鐘加熱並以閃光活化器活化處理(在表面上達到90℃); (d).組裝步驟G:在沒有任何預處理的情況下黏接到由網製成的鞋面部件上,(e)試驗步驟:於48小時後進行剝離試驗,確認為鞋面的網與鞋底之間為低附著力,前述附著力介於2-10N/cm。Example 1: (a). Sole coating viscous liquid Step B2: Coating the sole (rubber) with a viscous liquid (dispersion of TPU in water); (b) Applying TPU powder to the sole Step C: Using Orisol The machine produced (model OPS 410) is coated with a high molecular weight powdered TPU on a viscous liquid, each coated with 3 g, respectively (it is worth mentioning that the aforementioned high molecular weight powdery The TPU may be Artepowder 7080 manufactured by Orisol; (c) Drying step F: The powdered TPU having a high molecular weight on the sole is heated in an oven at 65 ° C / 3 minutes and activated by a flash activator ( Up to 90 ° C on the surface); (d) Assembly step G: Adhesion to the upper part made of mesh without any pretreatment, (e) Test procedure: Peel test after 48 hours It is confirmed that there is low adhesion between the mesh of the upper and the sole, and the aforementioned adhesion is between 2 and 10 N/cm.
實施例 2: (a). 鞋底塗覆黏性液體步驟B2:用黏性液體(TPU在水中的分散体)塗覆鞋底(橡膠); (b). 鞋底塗覆TPU粉末步驟C:利用Orisol公司生產的的機器(型號為OPS 410) 將具有高分子量之粉末狀的TPU塗覆在黏性液體上,每個鞋底分別塗覆3g,(值得一提的是,前述具有高分子量之粉末狀的TPU可以是由Orisol公司生產的Artepowder 7080); (c). 調整步驟D:在具有高分子量之粉末狀的TPU層上用3g之修正溶液10塗覆,前述修正溶液10為上述製劑1; (d). 烘乾處理步驟F:經過前述噴霧步驟後,鞋底上的具有高分子量之粉末狀的TPU在烤箱中以65℃/ 3分鐘加熱並以閃光活化器活化處理(在表面上達到90℃); (e) 組裝步驟G:在沒有任何預處理的情況下黏接到由網製成的鞋面部件上; (f)試驗步驟:於48小時後進行剝離試驗,平均的剝離力為62N / cm,並以30N / cm為合格與否之測驗標準。Example 2: (a). Sole coating viscous liquid Step B2: Coating the sole (rubber) with a viscous liquid (dispersion of TPU in water); (b). Sole coating TPU powder Step C: Using Orisol The machine produced by the company (model OPS 410) coats the powdered TPU with high molecular weight on the viscous liquid, and each sole is coated with 3g respectively. (It is worth mentioning that the above-mentioned powder with high molecular weight The TPU may be Artepowder 7080) produced by Orisol; (c). Adjustment step D: coated with 3 g of the correction solution 10 on a powdered TPU layer having a high molecular weight, the above-mentioned correction solution 10 is the above preparation 1; (d). Drying treatment step F: After the aforementioned spraying step, the powdered TPU having a high molecular weight on the sole is heated in an oven at 65 ° C / 3 minutes and activated by a flash activator (up to 90 on the surface) °C); (e) Assembly step G: Adhesion to the upper part made of mesh without any pretreatment; (f) Test procedure: Peel test after 48 hours, the average peel force is 62N / cm, with 30N / cm as a pass or not test Quasi.
實施例 3: (a). 鞋底塗覆黏性液體步驟B2:用黏性液體(TPU在水中的分散體)塗覆鞋底,鞋底之材質為橡膠混和EVA(聚乙烯醋酸乙烯酯); (b). 鞋底塗覆TPU粉末步驟C:利用Orisol公司生產的的機器(型號為OPS 410) 將具有高分子量之粉末狀的TPU塗覆在黏性液體上,每個鞋底分別塗覆3g,(值得一提的是,前述具有高分子量之粉末狀的TPU可以是由Orisol公司生產的Artepowder 7080); (c). 調整步驟D:在具有高分子量之粉末狀的TPU層上用3g之修正溶液10塗覆,前述修正溶液10為上述製劑1; (d). 烘乾處理步驟F:經過前述噴霧步驟後,鞋底上的具有高分子量之粉末狀的TPU在烤箱中以65℃/ 3分鐘加熱並以閃光活化器活化處理(在表面上達到90℃); (e) 組裝步驟G:在沒有任何預處理的情況下黏接到由人造革製成的鞋面部件上,人造皮革將有部分區域於組裝壓接後立即與鞋面分離。Example 3: (a). Sole coating viscous liquid Step B2: Coating the sole with a viscous liquid (dispersion of TPU in water), the material of the sole is rubber mixed EVA (polyvinyl acetate); (b Sole coated TPU powder Step C: Using a machine made by Orisol (model OPS 410), a powdered TPU with high molecular weight is applied to the viscous liquid, and each sole is coated with 3g respectively. It is to be noted that the aforementioned powdered TPU having a high molecular weight may be Artepowder 7080 manufactured by Orisol; (c). Adjustment step D: using 3 g of the correction solution 10 on a powdery TPU layer having a high molecular weight Coating, the aforementioned correction solution 10 is the above-mentioned preparation 1; (d). Drying treatment step F: After the aforementioned spraying step, the powdered TPU having a high molecular weight on the sole is heated in an oven at 65 ° C / 3 minutes and Activated by flash activator (up to 90 ° C on the surface); (e) Assembly step G: Adhesive to the upper part made of artificial leather without any pretreatment, the artificial leather will have a partial area Immediately after assembly and crimping, it is separated from the upper.
實施例 4: (a). 鞋底塗覆黏性液體步驟B2:用黏性液體(TPU在水中的分散體)塗覆鞋底,鞋底之材質為橡膠混和EVA(聚乙烯醋酸乙烯酯); (b). 鞋底塗覆TPU粉末步驟C:利用Orisol公司生產的的機器(型號為OPS 410) 將具有高分子量之粉末狀的TPU塗覆在黏性液體上,每個鞋底分別塗覆3g,(值得一提的是,前述具有高分子量之粉末狀的TPU可以是由Orisol公司生產的Artepowder 7080); (c). 調整步驟D:在具有高分子量之粉末狀的TPU層上用1.5g之修正溶液10塗覆,前述修正溶液10為上述製劑1; (d). 烘乾處理步驟F:經過前述噴霧步驟後,鞋底上的具有高分子量之粉末狀的TPU在烤箱中以65℃/ 3分鐘加熱並以閃光活化器烘乾處理(在表面上達到90℃); (e) 組裝步驟G:在沒有任何預處理的情況下黏接到由人造革製成的鞋面部件上,使最後的鞋體沒有分離之問題; (f) 試驗步驟:於48小時後進行剝離試驗,平均的剝離力為57N / cm,並以35N / cm為合格與否之測驗標準。Example 4: (a). Sole coating viscous liquid Step B2: Coating the sole with a viscous liquid (dispersion of TPU in water), the material of the sole is rubber mixed EVA (polyvinyl acetate); (b Sole coated TPU powder Step C: Using a machine made by Orisol (model OPS 410), a powdered TPU with high molecular weight is applied to the viscous liquid, and each sole is coated with 3g respectively. It is to be noted that the aforementioned powdered TPU having a high molecular weight may be Artepowder 7080 manufactured by Orisol; (c). Adjustment step D: 1.5 g of the correction solution on a powdery TPU layer having a high molecular weight 10 coating, the aforementioned correction solution 10 is the above preparation 1; (d). Drying treatment step F: After the aforementioned spraying step, the powdered TPU having a high molecular weight on the sole is heated in the oven at 65 ° C / 3 minutes. And dried by flash activator (up to 90 ° C on the surface); (e) Assembly step G: Adhesive to the upper part made of artificial leather without any pretreatment, so that the last shoe body No separation problem; (f) Test procedure: 48 small The peel test was carried out afterwards, and the average peeling force was 57 N / cm, and 35 N / cm was used as the test standard for pass or fail.
實施例 5: (a). 鞋底塗覆黏性液體步驟B2:用黏性液體(TPU在水中的分散體)塗覆鞋底,鞋底之 材質為橡膠; (b). 鞋底塗覆TPU粉末步驟C:利用Orisol公司生產的的機器(型號為OPS 410) 將具有高分子量之粉末狀的TPU塗覆在黏性液體上,每個鞋底分別塗覆3g,(值得一提的是,前述具有高分子量之粉末狀的TPU可以是由Orisol公司生產的Artepowder 7080); (c). 調整步驟D:在具有高分子量之粉末狀的TPU層上用3g之修正溶液10塗覆,前述修正溶液10為上述製劑2; (d). 烘乾處理步驟F:經過前述噴霧步驟後,鞋底上的具有高分子量之粉末狀的TPU在烤箱中以65℃/ 3分鐘加熱並以閃光活化器烘乾處理(在表面上達到90℃); (e) 組裝步驟G:在沒有任何預處理的情況下黏接到由網製成的鞋面部件上; (f) 試驗步驟:於48小時後進行剝離試驗,平均的剝離力為45N / cm,並以30N / cm為合格與否之測驗標準。Example 5: (a). Sole coating viscous liquid Step B2: Coating the sole with a viscous liquid (dispersion of TPU in water), the sole is made of rubber; (b). Sole coating TPU powder Step C : Using a machine made by Orisol (model OPS 410), a powdered TPU with a high molecular weight is applied to the viscous liquid, and each sole is coated with 3 g, respectively (it is worth mentioning that the aforementioned high molecular weight) The powdered TPU may be Artepowder 7080 manufactured by Orisol; (c). Adjustment step D: coating with 3 g of the correction solution 10 on a powdery TPU layer having a high molecular weight, the above-mentioned correction solution 10 being the above Formulation 2; (d). Drying treatment step F: After the aforementioned spraying step, the powdered TPU having a high molecular weight on the sole is heated in an oven at 65 ° C / 3 minutes and dried by a flash activator (at (90°C on the surface); (e) Assembly step G: Adhesion to the upper part made of mesh without any pretreatment; (f) Test procedure: Peel test after 48 hours, average The peel force is 45N / cm and is qualified at 30N / cm No. of test standards.
《習知技術》 "Knowledge Technology"
51‧‧‧鞋底清理步驟 51‧‧‧Sole cleaning steps
52‧‧‧鞋底鞋底塗刷步驟 52‧‧‧Sole sole painting step
53‧‧‧鞋底塗覆黏性液體步驟 53‧‧‧ Steps for applying viscous liquid to the sole
54‧‧‧塗覆粉末步驟 54‧‧‧ Coating powder step
61‧‧‧清洗步驟 61‧‧‧cleaning steps
62‧‧‧標記步驟 62‧‧‧Marking steps
63‧‧‧塗覆處理步驟 63‧‧‧ Coating process steps
64‧‧‧第二烘烤步驟 64‧‧‧Second baking step
71‧‧‧烘乾處理步驟 71‧‧‧Drying process steps
72‧‧‧組裝步驟 72‧‧‧ Assembly steps
《本發明》 "this invention"
A‧‧‧鞋底清理步驟 A‧‧‧Sole cleaning steps
B1‧‧‧鞋底塗刷步驟 B1‧‧‧Sole brushing steps
B2‧‧‧鞋底塗覆黏性液體步驟 B2‧‧‧Sole coating viscous liquid step
C‧‧‧鞋底塗覆TPU粉末步驟 C‧‧‧Sole coating TPU powder step
D‧‧‧調整步驟 D‧‧‧Adjustment steps
E‧‧‧鞋面清洗步驟 E‧‧‧Shoe cleaning steps
F‧‧‧烘乾處理步驟 F‧‧‧ drying process steps
G‧‧‧組裝步驟 G‧‧‧assembly steps
H‧‧‧判斷步驟 H‧‧‧ Judgment step
10‧‧‧修正溶液 10‧‧‧correction solution
20‧‧‧單一黏度之TPU黏合劑 20‧‧‧TPU adhesive with a single viscosity
111‧‧‧增塑劑 111‧‧‧ plasticizer
112‧‧‧調整溶劑 112‧‧‧Adjust solvent
12‧‧‧交聯劑 12‧‧‧Reagent
13‧‧‧載體 13‧‧‧ Carrier
14‧‧‧介面活性劑 14‧‧‧Interfacial active agent
X‧‧‧TPU黏合劑 X‧‧‧TPU adhesive
圖1 為習知橡膠鞋底和鞋面材料於組裝過程中所需的工作流程之示意圖。 圖2 為本發明橡膠鞋底和鞋面材料於組裝過程中較佳的工作流程示意圖。 圖3 為本發明橡膠鞋底和鞋面材料於另一組裝工作流程之示意圖。 圖4 為本發明發明橡膠鞋底和鞋面材料於組裝過程中使用之TPU黏合劑所含之 成分。Figure 1 is a schematic illustration of the workflow required for conventional rubber sole and upper materials during assembly. 2 is a schematic view showing a preferred working process of the rubber sole and the upper material in the assembly process of the present invention. 3 is a schematic view showing another assembly work flow of the rubber sole and the upper material of the present invention. Figure 4 is a composition of the TPU adhesive used in the assembly process of the rubber sole and upper material of the present invention.
Claims (14)
Priority Applications (1)
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|---|---|---|---|
| TW106113702A TW201838535A (en) | 2017-04-25 | 2017-04-25 | Improved shoe making assembly process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW106113702A TW201838535A (en) | 2017-04-25 | 2017-04-25 | Improved shoe making assembly process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW201838535A true TW201838535A (en) | 2018-11-01 |
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ID=65033735
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| TW106113702A TW201838535A (en) | 2017-04-25 | 2017-04-25 | Improved shoe making assembly process |
Country Status (1)
| Country | Link |
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| TW (1) | TW201838535A (en) |
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2017
- 2017-04-25 TW TW106113702A patent/TW201838535A/en unknown
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