TW201813769A - Dressing method for grinding stone capable of dressing a grinding stone efficiently without manual operation - Google Patents
Dressing method for grinding stone capable of dressing a grinding stone efficiently without manual operation Download PDFInfo
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- TW201813769A TW201813769A TW106130439A TW106130439A TW201813769A TW 201813769 A TW201813769 A TW 201813769A TW 106130439 A TW106130439 A TW 106130439A TW 106130439 A TW106130439 A TW 106130439A TW 201813769 A TW201813769 A TW 201813769A
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- grinding
- height
- holding
- dressing
- stone
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- 239000004575 stone Substances 0.000 title claims abstract description 113
- 238000000034 method Methods 0.000 title claims description 17
- 230000007246 mechanism Effects 0.000 claims description 287
- 238000003860 storage Methods 0.000 claims description 61
- 238000004364 calculation method Methods 0.000 claims description 39
- 238000001514 detection method Methods 0.000 claims description 25
- 238000009966 trimming Methods 0.000 claims description 10
- 238000005299 abrasion Methods 0.000 abstract 1
- 235000012431 wafers Nutrition 0.000 description 43
- 238000005259 measurement Methods 0.000 description 16
- 230000001681 protective effect Effects 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- 239000006061 abrasive grain Substances 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000013208 measuring procedure Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/017—Devices or means for dressing, cleaning or otherwise conditioning lapping tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/005—Positioning devices for conditioning tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/12—Dressing tools; Holders therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
Description
發明領域 本發明是有關於一種對磨削磨石進行修整的方法。FIELD OF THE INVENTION The present invention relates to a method for dressing a grinding stone.
發明背景 磨削半導體晶圓等之板狀工件的磨削裝置具備:保持台,保持板狀工件;及磨削機構,具備有環狀地配設有磨削磨石的磨削輪,並可藉由使旋轉的磨削磨石接觸並按壓於被保持在保持台上的板狀工件以磨削板狀工件。BACKGROUND OF THE INVENTION A grinding device for grinding a plate-like workpiece such as a semiconductor wafer includes a holding table that holds the plate-like workpiece, and a grinding mechanism having a grinding wheel in which grinding grinding stones are annularly arranged. The rotating grinding stone is brought into contact with and pressed against the plate-like workpiece held on the holding table to grind the plate-like workpiece.
當使用磨削磨石來磨削藍寶石或SiC等的難削材後,由於容易在磨削磨石的磨削面上產生鈍化,所以有必要頻繁地進行磨削磨石的修整。磨削磨石的修整是藉由例如在保持台上保持修整磨石,並使旋轉的磨削磨石接觸於修整磨石來進行(參照例如專利文獻1)。When grinding grinding stones are used to grind difficult-to-cut materials such as sapphire or SiC, it is easy to cause passivation on the grinding surface of the grinding stones, so it is necessary to frequently dress the grinding stones. The dressing of the grinding stone is performed by, for example, holding the dressing stone on a holding table and bringing the rotating grinding stone into contact with the dressing stone (see, for example, Patent Document 1).
又,當磨削難削材時,會使磨削磨石容易摩耗。另外,當磨耗的程度變高時,必須更換磨削輪。因此,在難削材的磨削中,會使磨削輪的更換頻率變高。In addition, when grinding difficult-to-cut materials, the grinding stones are easily worn. In addition, when the degree of wear becomes high, the grinding wheel must be replaced. Therefore, in the grinding of difficult-to-cut materials, the frequency of replacement of the grinding wheel becomes high.
在進行修整後、磨削磨石磨耗後、及已更換磨削輪後,由於會使磨削磨石之磨削面的高度位置改變,所以為了將板狀工件加工成規定的厚度,必須進行磨削面的原點查找(設定(set up))。所述設定是藉由使磨削機構慢慢地逐漸下降,並辨識磨削磨石的磨削面與保持台的保持面接觸時之磨削機構的Z軸方向上之位置來進行(參照例如專利文獻2)。又,由於磨削磨石的磨耗量是以在設定時磨削磨石的磨削面與保持台的保持面接觸時之磨削機構的高度為基準,並依據磨削結束時之磨削機構的位置與工件的成品厚度而算出,所以就算為了計算出磨削磨石的磨耗量,設定也會變得必須。 先前技術文獻 專利文獻After dressing, after the grinding stone is worn out, and after the grinding wheel has been replaced, the height position of the grinding surface of the grinding stone is changed. Therefore, in order to process the plate-like workpiece to a predetermined thickness, it is necessary to perform Origin search (set up) of the grinding surface. The setting is performed by gradually lowering the grinding mechanism gradually, and identifying the position in the Z-axis direction of the grinding mechanism when the grinding surface of the grinding stone is in contact with the holding surface of the holding table (see, for example, Patent Document 2). The wear amount of the grinding stone is based on the height of the grinding mechanism when the grinding surface of the grinding stone is in contact with the holding surface of the holding table at the time of setting, and is based on the grinding mechanism at the end of grinding. And the thickness of the workpiece are calculated, so even in order to calculate the amount of wear of the grinding stone, the setting becomes necessary. Prior Art Literature Patent Literature
專利文獻1:日本專利特開2015-178149號公報 專利文獻2:日本專利特開2014-024145號公報Patent Document 1: Japanese Patent Laid-Open Publication No. 2015-178149 Patent Document 2: Japanese Patent Laid-Open Publication No. 2014-024145
發明概要 發明欲解決之課題 然而,在設定中,如上述,由於必須使磨削磨石的磨削面與保持台的保持面相接觸,所以在未將修整磨石保持於保持台上的狀態下,便無法進行設定。雖然從保持台卸除修整磨石的話就能夠進行設定,但使修整磨石脫離的作業,必須操作人員來進行,已成為生産性降低的要因。SUMMARY OF THE INVENTION Problems to be Solved by the Invention However, in the setting, as described above, since the grinding surface of the grinding stone must be brought into contact with the holding surface of the holding table, the dressing stone is not held on the holding table. , You cannot set it. Although the setting can be performed by removing the dressing grindstone from the holding table, the operation of removing the dressing grindstone must be performed by an operator, which has become a cause of reduced productivity.
本發明是有鑒於這種問題而作成的發明,其課題在於形成為能夠在不經由人手的情形下,有效率地進行設定及磨削磨石的修整。 用以解決課題之手段The present invention has been made in view of such a problem, and an object thereof is to make it possible to efficiently perform setting and dressing of a grinding stone without using a human hand. Means to solve the problem
本發明是一種使用了磨削裝置之磨削磨石的修整方法,該磨削裝置具備:保持台,具有保持晶圓的保持面;磨削機構,使用環狀地配設有磨削磨石且可旋轉的磨削輪來磨削保持於該保持台之該保持面上的晶圓;磨削進給機構,將該磨削機構相對於該保持面在垂直方向上磨削進給;高度規,測定該保持台之該保持面的高度;基準台,併設於該保持台而在上表面具備基準面且可上下移動;檢測部,檢測該基準台已下降一定距離的情形;計算機構,具有運算機能;及儲存機構,儲存該計算機構所使用的值或藉由該計算機構所計算出的值,該磨削磨石的修整方法具備: 修整磨石保持步驟,使板狀的修整磨石保持於該保持台的該保持面上; 平台高度差計算步驟,計算該高度規測定到之該基準面的高度與該高度規測定到之該保持面的高度之差(ΔH); 第1磨削機構高度儲存步驟,儲存在該檢測部檢測到藉由該磨削進給機構將該磨削機構磨削進給來使該磨削磨石的磨削面下壓該基準台而使該基準台下降一定距離的情形時的該磨削進給機構辨識之該磨削機構的高度位置(Z1); 第2磨削機構高度儲存步驟,使用在該第1磨削機構高度儲存步驟中所儲存之該磨削機構的高度位置(Z1)、在該平台高度差計算步驟中所計算出之該高度規測定到的該保持面的高度與該高度規測定到的該基準面的高度之差(ΔH)、及在該檢測部檢測到該基準台已從上限位置下降一定距離之情形時的該一定距離(ΔZ),來將該磨削面接觸於該保持面時該磨削進給機構辨識之該磨削機構的高度位置Z2,藉由Z2=Z1-(ΔH-ΔZ)之數學式來計算出並儲存; 修整開始高度計算步驟,將在該第2磨削機構高度儲存步驟中所儲存之該磨削機構的高度位置加上已預先儲存之該修整磨石的厚度,以算出該磨削面接觸於該修整磨石之上表面時的該磨削進給機構辨識之該磨削機構的高度位置;及 修整步驟,從在該修整開始高度計算步驟中所計算出之該磨削進給機構辨識之該磨削機構的高度開始進行磨削進給,並藉由該保持機構保持的該修整磨石來進行該磨削面的修整, 而以該保持台所保持的該修整磨石來修整該磨削磨石的磨削面。The present invention is a dressing method for a grinding stone using a grinding device. The grinding device includes a holding table having a holding surface for holding a wafer, and a grinding mechanism provided with the grinding stones in a ring shape. And a rotatable grinding wheel for grinding the wafer held on the holding surface of the holding table; a grinding feed mechanism for grinding and feeding the grinding mechanism in a vertical direction with respect to the holding surface; height Gauge, measuring the height of the holding surface of the holding table; a reference table, which is provided on the holding table and has a reference surface on the upper surface and can be moved up and down; a detection section that detects that the reference table has descended a certain distance; a calculation mechanism, It has a computing function; and a storage mechanism that stores the value used by the calculation mechanism or the value calculated by the calculation mechanism. The dressing method of the grinding stone has: a dressing stone holding step to make the plate-shaped dressing and grinding The stone is held on the holding surface of the holding platform; the platform height difference calculation step calculates the difference (ΔH) between the height of the reference surface measured by the height gauge and the height of the holding surface measured by the height gauge; Grinder The height storage step is stored in the detecting unit and detects that the grinding surface of the grinding stone is pressed down by the grinding feed mechanism to feed the grinding mechanism to the grinding table to lower the reference table. The height position (Z1) of the grinding mechanism identified by the grinding feed mechanism at a certain distance; The second grinding mechanism height storage step uses the stored position in the first grinding mechanism height storage step. The height position (Z1) of the grinding mechanism, the difference (ΔH) between the height of the holding surface measured by the height gauge and the height of the reference surface measured by the height gauge calculated in the platform height difference calculation step. And the certain distance (ΔZ) when the detection unit detects that the reference table has descended a certain distance from the upper limit position to identify the grinding feed mechanism when the grinding surface contacts the holding surface. The height position Z2 of the grinding mechanism is calculated and stored by the mathematical formula of Z2 = Z1- (ΔH-ΔZ); the dressing start height calculation step will store the value stored in the second grinding mechanism height storage step. The height position of the grinding mechanism plus the Adjust the thickness of the grinding stone to calculate the height position of the grinding mechanism identified by the grinding feed mechanism when the grinding surface contacts the upper surface of the grinding stone; and the dressing step is calculated from the height at the beginning of the dressing The height of the grinding mechanism identified by the grinding feed mechanism calculated in the step starts the grinding feed, and the grinding surface is trimmed by the trimming grinding stone held by the holding mechanism, so that The dressing stone held by the holding table dresses the grinding surface of the grinding stone.
在上述磨削磨石的修整方法中,前述磨削裝置具備i個前述保持台,在該i個保持台藉由可旋轉的轉台而以可自轉的方式被支撐並且可將該轉台的旋轉軸作為中心公轉時,在前述平台高度差計算步驟中,會分別計算出該i個保持台的每一個的保持面的高度與前述高度規測定到之前述基準面的高度之差(ΔHi),且在前述第2磨削機構高度儲存步驟中,將前述磨削面接觸於該i個保持台的每一個時該磨削進給機構辨識之該磨削機構的每一個的高度位置(Z2i),藉由Z2i=Z1-(ΔHi-ΔZ)之數學式來計算出。 其中,i是設為從1到i為止之值。 發明效果In the above-mentioned dressing method of a grinding stone, the grinding device is provided with the i holding table, and the i holding table is supported by a rotatable turntable in a rotatable manner, and a rotating shaft of the turntable can be supported. When revolving as the center, in the aforementioned platform height difference calculation step, the difference (ΔHi) between the height of the holding surface of each of the i holding tables and the height of the reference surface measured by the height gauge, and In the above-mentioned second grinding mechanism height storage step, when the grinding surface is in contact with each of the i holding tables, the height position (Z2i) of each of the grinding mechanisms identified by the grinding feed mechanism, It is calculated by the mathematical formula of Z2i = Z1- (ΔHi-ΔZ). Here, i is a value from 1 to i. Invention effect
在本發明中,是藉由高度規預先求出基準台的基準面與保持台的保持面之高低差,且由於磨耗或更換導致高度位置改變之磨削磨石的磨削面與保持面接觸時之磨削面的高度位置,是作為以基準面為基準的相對位置來掌握。並且,在該磨削面的高度位置加上修整磨石的厚度,求出磨削面開始與修整磨石之接觸的高度位置,並從該高度位置磨削進給來進行修整。由於將磨削磨石接觸於保持面時之磨削面的高度位置,藉由與基準台之基準面間的相對關係來辨識,所以即便保持台上保持有修整磨石,也能夠在不使修整磨石從保持台脫離的情形下,求出磨削磨石接觸於保持面時的磨削面之高度位置。從而,能夠在不經由人手的情形下,進行設定及磨削磨石的修整。 又,在保持台有複數個時,就算各保持台的保持面的高度位置為不同時,也能夠從與基準台之高度的相對關係中,分別求出磨削磨石接觸於各保持面的高度。In the present invention, the height difference between the reference surface of the reference table and the holding surface of the holding table is obtained in advance by using a height gauge, and the grinding surface of the grinding stone that changes in height due to wear or replacement is in contact with the holding surface. The height position of the grinding surface is grasped as the relative position based on the reference surface. Then, the thickness of the dressing grindstone is added to the height position of the grinding surface, and the height position at which the grinding surface comes into contact with the dressing grindstone is obtained, and grinding is performed from the height position to perform dressing. Since the height position of the grinding surface when the grinding stone is brought into contact with the holding surface is identified by the relative relationship with the reference surface of the reference table, even if the dressing stone is held on the holding table, When the dressing grindstone is detached from the holding table, the height position of the grinding surface when the grinding grindstone is in contact with the holding surface is obtained. Therefore, the setting and dressing of the grinding stone can be performed without using a human hand. In addition, when there are a plurality of holding tables, even if the height positions of the holding surfaces of the holding tables are different, the relative relationship between the height of the reference table and the reference table can be used to determine the contact between the grinding stone and each holding surface. height.
用以實施發明之形態 1 第1實施形態 圖1所示之磨削裝置1是將保持於保持台2上的晶圓藉由磨削機構3磨削的裝置。保持台2是藉由圖未示的進給機構所驅動而可在基台10上朝前後方向(Y軸方向)移動,且可旋轉。保持台2具備有藉由多孔質構件所形成的吸附部20、及支撐吸附部20的框體21。吸附部20是連通於圖未示的吸引源。吸附部20的上表面與框體21的上表面是形成為齊平面,且該面構成保持面200。保持台20的周圍是藉由罩蓋22而被覆蓋。Form 1 for Implementing the Invention 1 First Embodiment The grinding apparatus 1 shown in FIG. 1 is a device for grinding a wafer held on a holding table 2 by a grinding mechanism 3. The holding table 2 is driven by a feed mechanism (not shown) to move on the base table 10 in the front-rear direction (Y-axis direction) and is rotatable. The holding table 2 includes an adsorption section 20 formed of a porous member, and a frame 21 that supports the adsorption section 20. The suction unit 20 is a suction source (not shown) that communicates. The upper surface of the suction part 20 and the upper surface of the frame body 21 are formed flush, and this surface constitutes the holding surface 200. The periphery of the holding table 20 is covered by a cover 22.
磨削機構3具備軸方向為大致鉛直方向(Z軸方向)的旋轉軸30、將旋轉軸30可旋轉地支撐的外殼31、旋轉驅動旋轉軸30的馬達32、連接於旋轉軸30之下端的圓環狀的安裝座33、及可裝卸地連結於安裝座33之下表面的磨削輪34。磨削輪34具備輪基台341、及環狀地配設於輪基台341之底面的大致直方體形狀之複數個磨削磨石340。磨削磨石340是例如以樹脂黏結劑或金屬黏結劑等固接鑽石磨粒等而被成形,且其下表面形成為磨削晶圓的磨削面340a。再者,磨削磨石340亦可是連成環狀而一體地形成的磨削磨石。The grinding mechanism 3 includes a rotation shaft 30 whose axis direction is substantially vertical (Z-axis direction), a housing 31 that rotatably supports the rotation shaft 30, a motor 32 that rotationally drives the rotation shaft 30, and a lower end connected to the rotation shaft 30. An annular mounting base 33 and a grinding wheel 34 detachably connected to the lower surface of the mounting base 33. The grinding wheel 34 includes a wheel base 341 and a plurality of grinding stones 340 having a substantially rectangular parallelepiped shape and arranged annularly on the bottom surface of the wheel base 341. The grinding stone 340 is formed by, for example, fixing diamond abrasive grains such as a resin adhesive or a metal adhesive, and the lower surface thereof is formed as a grinding surface 340 a for grinding a wafer. The grinding stone 340 may be a grinding stone formed integrally in a ring shape.
磨削機構3是藉由磨削進給機構4而被驅動,且相對於保持面200在垂直方向上磨削進給。磨削進給機構4具備有具有大致鉛直方向(Z軸方向)之軸心的滾珠螺桿40、與滾珠螺桿40平行地配置的一對導軌41、連結於滾珠螺桿40的上端且使滾珠螺桿40旋動的馬達42、内部的螺帽螺合於滾珠螺桿40且側部滑接於導軌41的升降板43、及連結於升降板43且保持磨削機構4的托座44,當馬達42使滾珠螺桿40旋動時,會伴隨於此而使升降板43被導軌41引導並在Z軸方向上往復移動,而將保持於托座44上的磨削機構3朝Z軸方向磨削進給。馬達42是藉由控制機構7而被控制。The grinding mechanism 3 is driven by the grinding feed mechanism 4 and grinds the feed in the vertical direction with respect to the holding surface 200. The grinding feed mechanism 4 includes a ball screw 40 having an axial center in a substantially vertical direction (Z-axis direction), a pair of guide rails 41 arranged in parallel with the ball screw 40, and an upper end of the ball screw 40 is connected to the ball screw 40. The rotating motor 42, the inner nut is screwed to the ball screw 40 and the lifting plate 43 is slidably connected to the guide rail 41 on the side, and the bracket 44 is connected to the lifting plate 43 and holds the grinding mechanism 4. When the ball screw 40 rotates, the lifting plate 43 is guided by the guide rail 41 and reciprocates in the Z-axis direction along with this, and the grinding mechanism 3 held on the holder 44 is ground and fed in the Z-axis direction. . The motor 42 is controlled by the control mechanism 7.
在升降板43中,具備有測定磨削機構3之Z軸方向的高度位置之高度測定部45。又,在導軌41中,具備有可被高度測定部45讀取的標度尺46,並在控制機構7中將高度測定部45讀取標度尺46之讀取值作為磨削機構3之Z軸方向的高度位置而辨識。再者,亦可形成為在馬達42中具備編碼器47,藉由編碼器47的輸出使控制機構7辨識磨削機構3之Z軸方向的高度位置。The lifting plate 43 is provided with a height measuring unit 45 that measures the height position in the Z-axis direction of the grinding mechanism 3. The guide rail 41 is provided with a scale 46 that can be read by the height measuring unit 45, and the control mechanism 7 uses the reading value of the scale 46 read by the height measuring unit 45 as one of the grinding mechanisms 3. It can identify the height position in the Z-axis direction. Alternatively, the motor 42 may be provided with an encoder 47, and the output of the encoder 47 may cause the control mechanism 7 to recognize the height position in the Z-axis direction of the grinding mechanism 3.
在保持台2的罩蓋22上,併設有相對高度基準部5,該相對高度基準部5是作為測定磨削機構3之Z軸方向的高度位置時之基準而發揮機能。相對高度基準部5具備有汽缸51、下部收容於汽缸51内且上部從汽缸51朝上方突出的基準台50、及配置於汽缸51的内部並檢測基準台50已下降一定距離之情形的檢測部52。基準台50在其上表面,具備有平坦地形成的基準面500。基準台50是藉由汽缸51而朝+Z方向被賦與勢能,且可在未從上方施加有按壓力的狀態下,位於上限位置。The cover 22 of the holding table 2 is provided with a relative height reference portion 5 that functions as a reference when measuring the height position in the Z-axis direction of the grinding mechanism 3. The relative height reference section 5 includes a cylinder 51, a reference table 50 whose lower portion is housed in the cylinder 51 and the upper portion projects upward from the cylinder 51, and a detection section which is disposed inside the cylinder 51 and detects that the reference table 50 has descended a certain distance. 52. The reference table 50 includes a reference surface 500 formed flat on the upper surface. The reference stage 50 is provided with potential energy in the + Z direction by the cylinder 51, and can be positioned at the upper limit position in a state where no pressing force is applied from above.
在基台10上,具備有表面高度測定部6,該表面高度測定部6會測定保持台2之保持面200的Z軸方向的高度位置及基準台50之基準面500的Z軸方向的高度位置。表面高度測定部6具備有可上下移動的2支高度規60,且能夠藉由高度規60之Z軸方向的位置而測定保持面200或基準面500之Z軸方向的高度位置。The base table 10 is provided with a surface height measuring section 6 that measures the height position in the Z-axis direction of the holding surface 200 of the holding table 2 and the height in the Z-axis direction of the reference surface 500 of the reference table 50. position. The surface height measurement unit 6 includes two height gauges 60 that can move up and down, and can measure the height position in the Z-axis direction of the holding surface 200 or the reference surface 500 based on the position in the Z-axis direction of the height gauge 60.
高度測定部45是連接於儲存機構70,且高度測定部45所測定到的值是儲存於儲存機構70。又,儲存機構70是連接於具有運算機能的計算機構71。計算機構71具備CPU及儲存元件,並使用儲存於儲存機構70之值來算出磨削機構3應位於的Z軸方向的位置,並且將計算結果儲存於儲存機構70。The height measurement unit 45 is connected to the storage mechanism 70, and the value measured by the height measurement unit 45 is stored in the storage mechanism 70. The storage unit 70 is connected to a computing unit 71 having a computing function. The calculation mechanism 71 includes a CPU and a storage element, uses the values stored in the storage mechanism 70 to calculate the position in the Z-axis direction where the grinding mechanism 3 should be located, and stores the calculation result in the storage mechanism 70.
接著,說明在上述磨削裝置1中,在保持台2中保持圖1所示的修整磨石8,且使用修整磨石8修整磨削磨石340的方法。Next, in the above-mentioned grinding apparatus 1, a method of holding the dressing grindstone 8 shown in FIG. 1 on the holding table 2 and using the dressing grindstone 8 to dress the grindstone 340 will be described.
(1)修整磨石保持步驟 如圖1所示,修整磨石8是藉由接著劑等而固定於支撐板80。支撐板80可形成為與保持台2的吸附部20同徑、或比吸附部20更稍微大徑。另一方面,修整磨石8是形成為比支撐板80更小徑。(1) Step of holding dressing grindstone As shown in FIG. 1, the dressing grindstone 8 is fixed to the support plate 80 by an adhesive or the like. The support plate 80 may be formed to have the same diameter as or slightly larger than the suction portion 20 of the holding table 2. On the other hand, the dressing grindstone 8 is formed to have a smaller diameter than the support plate 80.
在本步驟中,如圖2所示,是將固定有修整磨石8的支撐板80吸引保持在保持台2的保持面200上,而設成使修整磨石80的上表面800露出於上方的狀態。此時,基準台50是位於上限位置。又,磨削機構3會退避到磨削磨石340的磨削面340a不接觸於基準台50之基準面500及修整磨石80之上表面800的位置。In this step, as shown in FIG. 2, the support plate 80 to which the dressing grindstone 8 is fixed is attracted and held on the holding surface 200 of the holding table 2, and the upper surface 800 of the dressing grindstone 80 is exposed above. status. At this time, the reference stage 50 is located at the upper limit position. In addition, the grinding mechanism 3 is retracted to a position where the grinding surface 340 a of the grinding stone 340 does not contact the reference surface 500 of the reference table 50 and the upper surface 800 of the dressing stone 80.
(2)保持面高度測定步驟 如圖3所示,使高度規60的前端接觸於保持面200,測定高度規60辨識之保持面200的Z軸方向的高度位置。在此,將從高度規60所見之大致鉛直方向的軸設為Zg軸,將在Zg軸上的保持面200的高度位置設為Zg1。Zg1之值是儲存於圖2所示的儲存機構70。在此測定中,由於只要使高度規60的前端接觸於保持面200之中框體21的上表面即可,所以就算在修整磨石80保持於保持台2的狀態下也可進行測定。(2) Measuring procedure for holding surface height As shown in FIG. 3, the tip of the height gauge 60 is brought into contact with the holding surface 200, and the height position in the Z-axis direction of the holding surface 200 identified by the height gauge 60 is measured. Here, the substantially vertical axis seen from the height gauge 60 is the Zg axis, and the height position of the holding surface 200 on the Zg axis is Zg1. The value of Zg1 is stored in the storage mechanism 70 shown in FIG. 2. In this measurement, the tip of the height gauge 60 only needs to be brought into contact with the upper surface of the frame 21 in the holding surface 200, so the measurement can be performed even when the dressing grindstone 80 is held on the holding table 2.
(3)基準面高度測定步驟 接著,如圖4所示,在基準台50位於上限位置的狀態下,使高度規60的前端接觸於基準台50的基準面500,測定高度規60辨識之基準面500的Z軸方向的高度位置、亦即在Zg軸上的基準面500的高度位置Zg2。Zg2之值是儲存於圖1所示的儲存機構70。本步驟也可在修整磨石8保持於保持台2的狀態下進行測定。(3) Reference surface height measurement step Next, as shown in FIG. 4, in a state where the reference table 50 is located at the upper limit position, the tip of the height gauge 60 is brought into contact with the reference surface 500 of the reference table 50, and the reference for the identification of the height gauge 60 is measured. The height position of the plane 500 in the Z-axis direction, that is, the height position Zg2 of the reference plane 500 on the Zg axis. The value of Zg2 is stored in the storage mechanism 70 shown in FIG. 1. In this step, the measurement can be performed while the dressing grindstone 8 is held on the holding table 2.
(4)平台高度差計算步驟 接著,計算機構71會讀取出儲存於儲存機構70之在Zg軸上的保持面200的高度位置Zg1之值與在Zg軸上的基準面500的高度位置Zg2之值,而計算出圖5所示之Zg2與Zg1的差(ΔH)。此差是藉由(Zg2-Zg1)的算式而計算出。在此,由於基準面500位於比保持面200更高的位置,所以ΔH=Zg2-Zg1的計算結果會成為正的值。(4) Platform height difference calculation step Next, the calculation mechanism 71 reads the value of the height position Zg1 of the holding surface 200 on the Zg axis stored in the storage mechanism 70 and the height position Zg2 of the reference surface 500 on the Zg axis. The difference (ΔH) between Zg2 and Zg1 shown in FIG. 5 is calculated. This difference is calculated by the formula of (Zg2-Zg1). Here, since the reference surface 500 is located higher than the holding surface 200, the calculation result of ΔH = Zg2-Zg1 becomes a positive value.
(5)第1磨削機構高度儲存步驟 接著,將基準台50定位至磨削磨石340的下方,在不旋轉磨削輪34的情形下,磨削進給機構4將磨削機構3磨削進給而使其逐漸下降,並如圖5所示,藉由磨削磨石340朝下方按壓基準台50,藉此磨削面340a下壓基準台50而使其逐漸下降。並且,當基準台50下降一定距離(ΔZ),且構成相對高度基準部5的檢測部52檢測到基準台50的下端時,會從檢測部52將基準台50已下降一定距離之意旨的訊號通知到控制機構7。收到此通知的控制機構7,會對構成磨削進給機構4之圖1所示的馬達42送出指示驅動之停止的訊號。如此一來,即停止磨削機構3的下降。在磨削進給機構4中,會在磨削機構3之下降停止的瞬間辨識高度測定部45所讀取到的標度尺46之值(Z1),並將該值通知儲存機構70,而使其儲存於儲存機構70。此時的Z1之值是磨削進給機構4辨識之磨削機構3的高度位置,亦即將從磨削進給機構4所見之大致鉛直方向之軸設為Z軸時的高度位置之值,此Z軸與從高度規60所見的Z1軸是不同的座標系統。(5) First grinding mechanism height storage step Next, the reference table 50 is positioned below the grinding stone 340, and the grinding feed mechanism 4 grinds the grinding mechanism 3 without rotating the grinding wheel 34. The cutting feed is gradually lowered, and as shown in FIG. 5, the reference surface 50 is pressed downward by the grinding stone 340, so that the reference surface 50 is pressed down by the grinding surface 340 a and gradually lowered. In addition, when the reference stage 50 is lowered by a certain distance (ΔZ) and the detection unit 52 constituting the relative height reference unit 5 detects the lower end of the reference stage 50, a signal indicating that the reference stage 50 has been lowered by a certain distance from the detection unit 52 Notification to control agency 7. Upon receiving this notification, the control mechanism 7 sends a signal to the motor 42 shown in FIG. 1 constituting the grinding feed mechanism 4 to instruct the stop of the driving. In this way, the lowering of the grinding mechanism 3 is stopped. In the grinding feed mechanism 4, the value (Z1) of the scale 46 read by the height measuring unit 45 is recognized at the moment when the descent of the grinding mechanism 3 is stopped, and the value is notified to the storage mechanism 70, and Make it stored in the storage mechanism 70. The value of Z1 at this time is the height position of the grinding mechanism 3 identified by the grinding feed mechanism 4, that is, the value of the height position when the substantially vertical axis seen from the grinding feed mechanism 4 is set to the Z axis. This Z axis is a different coordinate system from the Z1 axis seen from the height gauge 60.
再者,在檢測部52檢測到基準台50為止之基準台50的下降量(ΔZ)已預先調整成形成為一定,且已將此ΔZ的值預先儲存於儲存機構70。又,由於檢測部52檢測到基準台50時的基準面500,位於比修整磨石8的上表面800更上方,所以在檢測部52檢測到基準台50為止的期間內並不會有磨削磨石34的磨削面340接觸於修整磨8之上表面800的情形。In addition, the amount of fall (ΔZ) of the reference table 50 until the detection section 52 detects the reference table 50 has been adjusted and formed in advance, and the value of this ΔZ has been stored in the storage mechanism 70 in advance. In addition, since the reference surface 500 when the detection unit 52 detects the reference table 50 is located above the upper surface 800 of the dressing stone 8, there is no grinding during the period until the detection unit 52 detects the reference table 50. The grinding surface 340 of the grindstone 34 is in contact with the upper surface 800 of the dresser 8.
(6)第2磨削機構高度儲存步驟 接著,計算機構71會使用圖5所示之在第1磨削機構高度儲存步驟中儲存於儲存機構70的磨削機構3之高度位置(Z1)、圖4所示之在平台高度差計算步驟中所算出的高度規60測定到之保持面200的高度Zg1與高度規60側定到之基準面的高度Zg2之差(ΔH)、及檢測部檢測到基準台50已從上限位置下降一定距離之情形時的該一定距離(ΔZ),將磨削面340a接觸於200保持面時磨削進給機構4辨識之磨削機構3的高度位置,作為在Z軸上之第2磨削機構高度Z2,並藉由以下的(數學式1)求出。 Z2=Z1-(ΔH-(ΔZ))…(數學式1) 在上述(數學式1)中,由於未使用Zg軸上之高度位置之值,只使用在Zg軸上之2個位置間的距離,所以不需要去在意Z軸與Zg軸的關係,就算不直接測定基準面500及保持面200之Z軸上的位置,也能夠求出該Z軸上的位置。(6) Second grinding mechanism height storage step Next, the calculation mechanism 71 uses the height position (Z1) of the grinding mechanism 3 stored in the storage mechanism 70 in the first grinding mechanism height storage step as shown in FIG. 5. The difference (ΔH) between the height Zg1 of the holding surface 200 measured by the height gauge 60 calculated in the platform height difference calculation step shown in FIG. 4 and the height Zg2 of the reference surface determined by the height gauge 60 side, and the detection section detection When the reference table 50 has descended from the upper limit position by a certain distance (ΔZ), the height position of the grinding mechanism 3 identified by the grinding feed mechanism 4 when the grinding surface 340a contacts the 200 holding surface is taken as The height Z2 of the second grinding mechanism on the Z axis is obtained by the following (Mathematical Formula 1). Z2 = Z1- (ΔH- (ΔZ)) ... (Mathematical formula 1) In the above (Mathematical formula 1), since the value of the height position on the Zg axis is not used, only the position between the two positions on the Zg axis is used. Distance, so there is no need to pay attention to the relationship between the Z axis and the Zg axis, and the positions on the Z axis can be obtained without directly measuring the positions on the Z axis of the reference surface 500 and the holding surface 200.
本步驟是相當於進行從磨削進給機構4所見之磨削機構3的Z軸方向的高度位置之原點查找之所謂的設定步驟之步驟,所求出的Z2之值,是在將磨削磨石340的磨削面340a藉由修整磨石8修整時,磨削進給機構4控制磨削機構3的高度位置之時使用。又,在磨削已保持於保持台2上的晶圓時,此Z2也會成為基準。This step is a step corresponding to a so-called setting step of searching for the origin of the height position in the Z-axis direction of the grinding mechanism 3 as seen from the grinding feed mechanism 4. The value of Z2 obtained is a value obtained by grinding The grinding surface 340 a of the grinding stone 340 is used when the grinding feed 8 controls the height position of the grinding mechanism 3 when the grinding surface 8 is being adjusted by the dressing grinding stone 8. When grinding a wafer already held on the holding table 2, this Z2 is also used as a reference.
(7)修整開始高度計算步驟 接著,計算機構71會將在第2磨削機構高度儲存步驟中所儲存之磨削機構3的高度位置Z2、與預先儲存於儲存機構70之修整磨石8的厚度與支撐板80的厚度合計後的厚度T相加,藉由以下的(數學式2),算出磨削面340a接觸於修整磨石8的上表面800時的磨削進給機構4辨識之圖6所示的磨削機構3的高度位置Z3。 Z3=Z2+T…(數學式2)(7) Dressing start height calculation step Next, the calculation mechanism 71 will set the height position Z2 of the grinding mechanism 3 stored in the second grinding mechanism height storage step and the height of the dressing stone 8 stored in the storage mechanism 70 in advance. The thickness T after the thickness is added to the total thickness of the support plate 80 is calculated by the following (Mathematical Formula 2), which is calculated by the grinding feed mechanism 4 when the grinding surface 340 a contacts the upper surface 800 of the dressing stone 8. The height position Z3 of the grinding mechanism 3 shown in FIG. 6. Z3 = Z2 + T ... (Mathematical formula 2)
(8)修整步驟 圖1所示之馬達32會使磨削輪34旋轉,並且磨削進給機構4將磨削機構3朝向Z軸方向下方來磨削進給,並如圖6所示,使磨削磨石340的磨削面340a接觸於修整磨石8的上表面800而修整磨削面340a。在磨削進給機構4將磨削機構3磨削進給時,是在磨削機構3的高度位置接近上述Z3以前使其高速地逐漸下降,在磨削機構3的高度位置即將到達Z3前會將磨削進給速度切換成低速。並且,在修整開始高度計算步驟中所計算出之磨削機構3的高度中使磨削面340a接觸於修整磨石8的上表面800,並從該處讓磨削進給機構4進一步將磨削機構3磨削進給,而進行磨削面340a的修整。再者,修整中會藉由使基準台50下降,來預先形成為基準台50的基準面500位於比修整磨石8的上表面800更低的位置。(8) Dressing step The motor 32 shown in FIG. 1 causes the grinding wheel 34 to rotate, and the grinding feed mechanism 4 moves the grinding mechanism 3 toward the downward direction of the Z axis to perform the grinding feed, as shown in FIG. 6. The grinding surface 340 a of the grinding stone 340 is brought into contact with the upper surface 800 of the dressing stone 8 to dress the grinding surface 340 a. When the grinding feed mechanism 4 feeds the grinding mechanism 3, the grinding mechanism 3 is gradually lowered at a high speed before the height of the grinding mechanism 3 approaches the above Z3, and immediately before the height of the grinding mechanism 3 reaches Z3 The grinding feed speed is switched to a low speed. Then, in the height of the grinding mechanism 3 calculated in the dressing start height calculation step, the grinding surface 340a is brought into contact with the upper surface 800 of the dressing grindstone 8, and the grinding feed mechanism 4 is further configured to grind the surface The grinding mechanism 3 grinds the feed, and trims the grinding surface 340a. In addition, during the trimming, the reference surface 50 is formed in advance so that the reference surface 500 of the reference table 50 is positioned lower than the upper surface 800 of the dressing stone 8.
(9)第3磨削機構高度儲存步驟 當如上述進行而進行修整時,會由於磨削磨石340所包含的磨粒脫落,而如圖7所示,修整後的磨削面340b成為位於比修整前的磨削面340a更上方。從而,為了藉由磨削將晶圓加工成規定的厚度,修整後必須進行所謂的設定。於是,首先,與上述第1磨削機構高度儲存步驟同樣,在將基準台50定位至磨削磨石340的下方,而不使磨削輪34旋轉的情形下,磨削進給機構4使磨削機構3逐漸下降,如圖7所示,藉由以磨削磨石340將基準台50朝下方按壓,使基準台50逐漸下降。並且,當基準台50下降一定距離(ΔZ),來使構成相對高度基準部5的檢測部52檢測基準台50的下端時,會從檢測部52將檢測到基準台50之意旨的訊號通知到控制機構7。收到此通知的控制機構7,會對構成磨削進給機構4之圖1所示的馬達42送出指示驅動之停止的訊號。如此一來,即停止磨削機構3的下降。在磨削進給機構4中,會在磨削機構3之下降停止的瞬間辨識高度測定部45所讀取到的標度尺46之值(Z4),並將該值通知儲存機構70,而使其儲存於儲存機構70。此時之Z4的值是磨削進給機構4辨識之磨削機構3的高度位置。再者,在檢測部52檢測到基準台50以前之基準台50的下降量(ΔZ)為一定,此ΔZ的值已預先儲存於儲存機構70。又,由於檢測部52檢測到基準台50時的基準面500,位於比修整磨石8的上表面800更上方,所以在檢測部52檢測基準台50以前的期間內不會有磨削磨石34的磨削面340接觸於修整磨石8之上表面800的情形。(9) The third grinding mechanism height storage step When the trimming is performed as described above, the abrasive grains included in the grinding stone 340 fall off, and as shown in FIG. 7, the trimmed grinding surface 340b becomes It is higher than the grinding surface 340a before trimming. Therefore, in order to process the wafer to a predetermined thickness by grinding, it is necessary to perform a so-called setting after the trimming. Therefore, first, similar to the first grinding mechanism height storage step, the grinding feed mechanism 4 enables the reference table 50 to be positioned below the grinding stone 340 without rotating the grinding wheel 34. The grinding mechanism 3 is gradually lowered. As shown in FIG. 7, the reference table 50 is gradually lowered by pressing the reference table 50 downward with the grinding stone 340. In addition, when the reference stage 50 is lowered by a certain distance (ΔZ) to cause the detection unit 52 constituting the relative height reference unit 5 to detect the lower end of the reference stage 50, the detection unit 52 will notify the signal indicating that the reference stage 50 is detected to Control mechanism 7. Upon receiving this notification, the control mechanism 7 sends a signal to the motor 42 shown in FIG. 1 constituting the grinding feed mechanism 4 to instruct the stop of the driving. In this way, the lowering of the grinding mechanism 3 is stopped. In the grinding feed mechanism 4, the value (Z4) of the scale 46 read by the height measuring unit 45 is recognized at the moment when the descent of the grinding mechanism 3 is stopped, and the value is notified to the storage mechanism 70, and Make it stored in the storage mechanism 70. The value of Z4 at this time is the height position of the grinding mechanism 3 identified by the grinding feed mechanism 4. The detection unit 52 detects that the amount of fall (ΔZ) of the reference stage 50 before the reference stage 50 is constant, and the value of this ΔZ is stored in the storage mechanism 70 in advance. In addition, since the reference surface 500 when the detection unit 52 detects the reference table 50 is located above the upper surface 800 of the dressing stone 8, there is no grinding stone during the period before the detection unit 52 detects the reference table 50. The grinding surface 340 of 34 is in contact with the upper surface 800 of the grinding stone 8.
(10)第4磨削機構高度儲存步驟 接著,計算機構71會使用圖7所示之在第3磨削機構高度儲存步驟中儲存於儲存機構70的磨削機構3之高度位置(Z4)、圖4所示之在平台高度差計算步驟中所計算出的高度規60測定到之保持面200的高度Zg1與高度規60測定到之基準面的高度Zg2之差(ΔH)、及檢測部檢測到基準台50已從上限位置下降一定距離之情形時的該一定距離(ΔZ),來將磨削面340b接觸於保持面200時磨削進給機構4辨識之磨削機構3的高度位置、亦即Z軸上的高度位置,作為第4磨削機構高度Z5,並藉由以下的(數學式3)求出。 Z5=Z4-(ΔH-(ΔZ))…(數學式3)(10) 4th grinding mechanism height storage step Next, the calculation mechanism 71 uses the height position (Z4) of the grinding mechanism 3 stored in the storage mechanism 70 in the third grinding mechanism height storage step as shown in FIG. The difference (ΔH) between the height Zg1 of the holding surface 200 measured by the height gauge 60 calculated in the platform height difference calculation step shown in FIG. 4 and the height Zg2 of the reference surface measured by the height gauge 60, and the detection by the detection unit When the reference table 50 has descended from the upper limit position by a certain distance (ΔZ), the height position of the grinding mechanism 3 identified by the grinding feed mechanism 4 when the grinding surface 340b contacts the holding surface 200, That is, the height position on the Z axis is determined as the fourth grinding mechanism height Z5 by the following (Equation 3). Z5 = Z4- (ΔH- (ΔZ)) ... (Mathematical formula 3)
本步驟是進行所謂的設定之步驟,求出之Z5的值是成為使磨削磨石340的磨削面340a接觸於已保持於保持台2之晶圓來進行磨削之時的基準之高度。This step is a so-called setting step, and the value of Z5 obtained is a reference height when the grinding surface 340a of the grinding stone 340 is brought into contact with the wafer held on the holding table 2 for grinding. .
(11)磨削開始高度計算步驟 接著,使修整磨石8及支撐板80從保持台2脫離,如圖8所示,將正面Wa貼附有保護構件P之晶圓W的保護構件P側載置於保持面200,使吸引力作用於吸附部20而進行吸附保持。並且,在磨削晶圓W的背面Wb時,將在第4磨削機構高度儲存步驟中所儲存之磨削機構3的高度位置Z5、與預先儲存於儲存機構70之晶圓W的厚度與保護構件P的厚度合計後的厚度T1相加,藉由以下的(數學式4),算出磨削磨石340的磨削面340b接觸於晶圓W的背面Wb時之磨削進給機構4辨識之圖8所示的磨削機構3的高度位置Z6。 Z6=Z5+T1…(數學式4) 再者,使修整磨石8及支撐板80從保持台2脫離,將正面Wa貼附有保護構件P之晶圓W的保護構件P側載置於保持面200上並使吸引力作用於吸附部20而進行吸附保持的作業,亦可在求出上述Z6後進行。(11) Step of calculating grinding start height Next, the dressing grindstone 8 and the support plate 80 are detached from the holding table 2, and as shown in FIG. 8, the protective member P side of the wafer W to which the protective member P is attached is attached to the front surface Wa. It is placed on the holding surface 200, and suction force is applied to the suction unit 20 to perform suction holding. When the back surface Wb of the wafer W is ground, the height position Z5 of the grinding mechanism 3 stored in the fourth grinding mechanism height storage step and the thickness of the wafer W stored in the storage mechanism 70 in advance and The thickness T1 after the total thickness of the protective member P is added, and the grinding feed mechanism 4 when the grinding surface 340b of the grinding stone 340 contacts the back surface Wb of the wafer W is calculated by the following (Mathematical Formula 4). The height position Z6 of the grinding mechanism 3 shown in FIG. 8 is identified. Z6 = Z5 + T1 (Equation 4) Further, the dressing grindstone 8 and the support plate 80 are detached from the holding table 2 and the protective member P side of the wafer W with the protective member P attached to the front Wa is placed on The operation of performing suction adsorption on the holding surface 200 by applying a suction force to the suction portion 20 may be performed after the above-mentioned Z6 is obtained.
(12)磨削步驟 接著,圖1所示的馬達32使磨削輪34旋轉,並且磨削進給機構4將磨削機構3朝下方磨削進給。在磨削進給機構4將磨削機構3磨削進給時,會在磨削機構3的高度位置接近上述Z6以前使其高速地逐漸下降,在磨削機構3的高度位置即將到達Z6前會將磨削進給速度切換成低速。並且,旋轉之磨削磨石340的磨削面340b接觸於晶圓W的背面Wb,而開始背面Wb的磨削。磨削中,是使圖1所示的高度規60接觸於背面Wb,且另1支高度規60接觸於框體21的上表面,可藉由2支高度規60的高低差,算出晶圓W之磨削中的厚度與保護構件P的厚度合計後的值,當此算出之值達到規定之值時,會藉由磨削進給機構4使磨削機構3上升,藉此結束磨削。再者,晶圓W的磨削中,會藉由使基準台50下降,來預先形成為基準台50的基準面500位於比磨削後之晶圓W的背面Wb更低的位置。(12) Grinding step Next, the motor 32 shown in FIG. 1 rotates the grinding wheel 34, and the grinding feed mechanism 4 feeds the grinding mechanism 3 downward. When the grinding feed mechanism 4 feeds the grinding mechanism 3, the grinding mechanism 3 gradually lowers at a high speed before the height of the grinding mechanism 3 approaches the above-mentioned Z6, and immediately before the height of the grinding mechanism 3 reaches Z6 The grinding feed speed is switched to a low speed. Then, the grinding surface 340b of the rotating grinding stone 340 contacts the back surface Wb of the wafer W, and grinding of the back surface Wb is started. During grinding, the height gauge 60 shown in FIG. 1 is brought into contact with the back surface Wb, and the other height gauge 60 is brought into contact with the upper surface of the frame body 21. The wafer can be calculated from the height difference between the two height gauges 60. The value obtained by adding the thickness during the grinding of W and the thickness of the protective member P. When the calculated value reaches a predetermined value, the grinding mechanism 3 is raised by the grinding feed mechanism 4 to end the grinding. . In addition, during the grinding of the wafer W, the reference surface 500 is formed in advance so that the reference surface 500 is lower than the back surface Wb of the wafer W after the grinding by lowering the reference table 50.
如此進行並使用磨削磨石340磨削晶圓後,會磨耗磨削磨石340。並且,依據磨耗的程度會產生更換磨削輪34的必要性。當更換磨削輪34時,由於會使磨削磨石340之磨削面340a的位置改變,所以必須與上述同様地進行設定。在這種情形下,會藉由與第2磨削機構高度儲存步驟同樣的方法,求出磨削面340a接觸於保持面200時的磨削進給機構4辨識之磨削機構3的高度位置之值。進行這種設定時,雖然在保持台2上保持有晶圓,但藉由進行利用了基準台50的計算,即可以在不卸除晶圓的情形下進行設定。When the wafer is ground in this manner and the grinding stone 340 is used for grinding, the grinding stone 340 is worn. In addition, depending on the degree of wear, the necessity of replacing the grinding wheel 34 occurs. When the grinding wheel 34 is replaced, since the position of the grinding surface 340a of the grinding stone 340 is changed, it must be set in the same manner as described above. In this case, the height position of the grinding mechanism 3 identified by the grinding feed mechanism 4 when the grinding surface 340a contacts the holding surface 200 is determined by the same method as the second grinding mechanism height storage step. Value. When such a setting is performed, although the wafer is held on the holding table 2, the calculation can be performed without removing the wafer by performing calculations using the reference table 50.
2 第2實施形態 圖9所示之磨削裝置1A具備3個保持台2a、2b、2c,且為磨削機構3a、3b對保持於這些保持台2a、2b、2c上的被加工物施行磨削加工之裝置。再者,以下,對於與第1實施形態之磨削裝置1同樣地被構成的部位,會附加與磨削裝置1相同的符號,且省略該說明。2 Second Embodiment The grinding device 1A shown in FIG. 9 includes three holding tables 2a, 2b, and 2c, and executes grinding mechanisms 3a and 3b on the workpieces held on the holding tables 2a, 2b, and 2c. Grinding device. In the following, the same components as those of the grinding apparatus 1 will be assigned to the parts configured in the same manner as the grinding apparatus 1 of the first embodiment, and the description will be omitted.
這些保持台2a、2b、2c是形成為藉由可旋轉的轉台81而可自轉地被支撐並且形成為可將轉台81的旋轉軸作為中心而進行公轉。各保持台2a、2b、2c與構成第1實施形態之磨削裝置1的保持台2同樣,是藉由框體21支撐吸附部20而構成。These holding tables 2a, 2b, and 2c are formed so as to be rotatably supported by a rotatable turntable 81, and are formed to revolve around the rotation axis of the turntable 81 as a center. Each of the holding tables 2a, 2b, and 2c is configured similarly to the holding table 2 constituting the grinding apparatus 1 of the first embodiment, and is configured to support the suction unit 20 by a frame body 21.
在轉台81上,配設有至少1個相對高度基準部5。相對高度基準部5的構成與第1實施形態的磨削裝置1是同樣的。The turntable 81 is provided with at least one relative height reference portion 5. The configuration of the relative height reference portion 5 is the same as that of the grinding device 1 of the first embodiment.
在基台10a中,具備有測定保持台2a、2b、2c之保持面200的Z軸方向的高度位置、及基準台50之基準面500的Z軸方向的高度位置之表面高度測定部6a、6b。表面高度測定部6a、6b是構成為與磨削裝置1同樣,且能夠藉由高度規60之Z軸方向的位置測定保持面200或基準面500之Z軸方向的高度位置。The base table 10a includes a surface height measuring section 6a for measuring the height position in the Z-axis direction of the holding surface 200 of the holding tables 2a, 2b, and 2c, and the height position in the Z-axis direction of the reference surface 500 of the reference table 50. 6b. The surface height measuring sections 6 a and 6 b are configured similarly to the grinding device 1 and can measure the height position in the Z axis direction of the holding surface 200 or the reference surface 500 from the position in the Z axis direction of the height gauge 60.
基台10a上的Y軸方向前部,是形成為對保持台30進行晶圓之搬出入的區域即搬出入區域101,基台10a上之Y軸方向後方,是形成為藉由磨削機構3a、3b進行對保持於保持台2a、2b、2c上之晶圓的磨削加工之區域即加工區域102。The front part in the Y-axis direction on the base 10a is formed as a region for carrying wafers in and out of the holding table 30, that is, the carry-in / out area 101, and the Y-axis rear on the base 10a is formed by a grinding mechanism 3a, 3b is a processing area 102, which is a region where the wafers held on the holding tables 2a, 2b, and 2c are ground.
在基台10a的正面側,設置有第1片匣載置部82a及第2片匣載置部82b,在第1片匣載置部82a上可載置收容加工前之晶圓的第1片匣820a,在第2片匣載置部82b上可載置收容加工後之板狀工件W的第2片匣820b。The first cassette mounting portion 82a and the second cassette mounting portion 82b are provided on the front side of the base 10a, and the first cassette mounting portion 82a can mount a first cassette storing wafer before processing. In the cassette 820a, a second cassette 820b for storing the processed plate-like workpiece W can be placed on the second cassette mounting portion 82b.
在第1片匣820a及第2片匣820a的後方,配設有從第1片匣820a搬出加工前的板狀工件W並且將加工後的板狀工件W搬入第2片匣820b的機器人83。在相鄰於機器人83的位置,設置有暫置區域84,在暫置區域84上配設有對位機構840。對位機構840會將從第1片匣820a搬出而載置於暫置區域84的晶圓對位至規定的位置。Behind the first cassette 820a and the second cassette 820a, a robot 83 is arranged to carry out the plate-like workpiece W before processing from the first cassette 820a and carry the plate-like workpiece W after processing into the second cassette 820b. . A temporary area 84 is provided at a position adjacent to the robot 83, and an alignment mechanism 840 is disposed on the temporary area 84. The alignment mechanism 840 aligns the wafer carried out from the first cassette 820a and placed in the temporary area 84 to a predetermined position.
在相鄰於暫置區域84的位置上,配置有以保持板狀工件W的狀態旋繞的第1搬送機構85a。第1搬送機構85a會保持已在對位機構840中進行對位的晶圓,並將晶圓往已定位在搬出入區域101的任一個保持台搬送。At a position adjacent to the temporary area 84, a first conveyance mechanism 85a that is wound while holding the plate-like workpiece W is arranged. The first transfer mechanism 85 a holds the wafer that has been aligned in the alignment mechanism 840, and transfers the wafer to any of the holding tables positioned in the loading / unloading area 101.
在第1搬送機構85a的附近,設置有以保持有加工後之板狀工件W的狀態旋繞的第2搬送機構85b。在接近第2搬送機構85b的位置,配置有旋轉器洗淨機構86,該旋轉器洗淨機構86會洗淨藉由第2搬送機構85b所搬送之加工後的板狀工件。已藉由旋轉器洗淨機構86洗淨的晶圓,是藉由機器人83而搬入到第2片匣820b。A second conveying mechanism 85b is provided in the vicinity of the first conveying mechanism 85a while being wound while holding the processed plate-like workpiece W. A rotator cleaning mechanism 86 is disposed near the second conveyance mechanism 85b. The rotator cleaning mechanism 86 cleans the processed plate-shaped workpieces conveyed by the second conveyance mechanism 85b. The wafer that has been cleaned by the spinner cleaning mechanism 86 is carried into the second cassette 820b by the robot 83.
磨削機構3a、3b是分別藉由磨削進給機構4a、4b而被驅動,以相對於保持面200在垂直的方向上進行磨削進給。構成磨削進給機構4a、4b的馬達42是被控制機構7所控制。又,控制機構7會藉由具備有馬達42之編碼器47的輸出,辨識磨削機構3a、3b之Z軸方向的高度位置。The grinding mechanisms 3 a and 3 b are driven by the grinding feed mechanisms 4 a and 4 b, respectively, and perform grinding feed in a direction perpendicular to the holding surface 200. The motor 42 constituting the grinding feed mechanisms 4 a and 4 b is controlled by the control mechanism 7. The control mechanism 7 recognizes the height position in the Z-axis direction of the grinding mechanisms 3a and 3b based on the output of the encoder 47 provided with the motor 42.
磨削機構3a及磨削機構3b除了磨削磨石以外,是同樣地被構成。於磨削機構3a所具備的磨削磨石342是粗磨削用的磨石,具有粒徑較大的磨粒。另一方面,於磨削機構3b所具備的磨削磨石343是精磨削用的磨石,具有粒徑比粗磨削用的磨削磨石342更小的磨粒。The grinding mechanism 3a and the grinding mechanism 3b are configured similarly except that the grinding stone is ground. The grinding stone 342 included in the grinding mechanism 3a is a grinding stone for rough grinding, and has abrasive grains having a large particle diameter. On the other hand, the grinding stone 343 included in the grinding mechanism 3b is a grinding stone for fine grinding, and has abrasive grains having a smaller particle size than the grinding stone 342 for rough grinding.
在如以上所構成的磨削裝置1A中,會對各自的磨削機構3a、3b分別實施與第1實施形態同樣的步驟。In the grinding device 1A configured as described above, the same steps as those of the first embodiment are performed on the respective grinding mechanisms 3a and 3b.
(1)修整磨石保持步驟 在本步驟中,是在保持台2a、2b、2c的任一個上,保持圖1所示的修整磨石8。(1) Dressing stone holding step In this step, the dressing stone 8 shown in FIG. 1 is held on any of the holding tables 2a, 2b, and 2c.
(2)保持面高度測定步驟 在本步驟中,是與第1實施形態同樣,使表面高度測定部6a、6b的任一個高度規60接觸於基準台50的基準面500,測定高度規60辨識之基準面500的高度。又,對於3個保持台2a、2b、2c的全部,使表面高度測定部6a、6b的任一個高度規60接觸於各自的保持面200,測定高度規60辨識之各自的保持面200的高度。在本步驟中的測定,就算在保持有修整磨石8的保持台上也能夠進行。(2) Step of measuring the height of the holding surface In this step, as in the first embodiment, any one of the height gauges 60 of the surface height measuring portions 6a and 6b is brought into contact with the reference surface 500 of the reference table 50, and the measurement height gauge 60 is identified The height of the reference plane 500. For all three holding tables 2a, 2b, and 2c, any one of the height gauges 60 of the surface height measuring sections 6a, 6b is brought into contact with the respective holding surface 200, and the heights of the respective holding surfaces 200 identified by the height gauge 60 are measured. . The measurement in this step can be performed even on a holding table on which the dressing grindstone 8 is held.
再者,在基準面500之高度位置的測定及保持台2a、2b、2c之保持面200的高度位置之測定中,是使用相同的表面高度測定部。例如,在基準面500之高度位置的測定中使用了表面高度測定部6a的情況下,在保持台2a、2b、2c之保持面200的高度位置之測定中也會使用表面高度測定部6a。In addition, in the measurement of the height position of the reference surface 500 and the measurement of the height position of the holding surface 200 of the holding tables 2a, 2b, and 2c, the same surface height measuring section is used. For example, when the surface height measuring section 6a is used for measuring the height position of the reference surface 500, the surface height measuring section 6a is also used for measuring the height position of the holding surface 200 of the holding tables 2a, 2b, and 2c.
(3)基準面高度測定步驟 接著,與第1實施形態同樣,在基準台50位於上限位置的狀態下,使高度規60的前端接觸於基準台50的基準面500,測定高度規60辨識之基準面500的Z軸方向之高度位置,並儲存於儲存機構70。本步驟也可在修整磨石80保持於保持台2的狀態下進行測定。(3) Reference Level Height Measurement Step Next, as in the first embodiment, the tip of the height gauge 60 is brought into contact with the reference surface 500 of the reference stage 50 in a state where the reference stage 50 is located at the upper limit position, and the height of the gauge 60 is identified. The height position in the Z-axis direction of the reference surface 500 is stored in the storage mechanism 70. In this step, the measurement can be performed while the dressing grindstone 80 is held on the holding table 2.
(4)平台高度差計算步驟 接著,與第1實施形態同樣,計算機構71會讀取儲存於儲存機構70之複數個保持面200的高度位置之值與基準面500的高度位置之值,算出從圖10所示之基準面500的高度位置之值減去各自的保持面200的高度位置之值後的差(ΔH1、ΔH2、ΔH3)。在此,由於基準面500位於比保持面200更高的位置,所以ΔH1、ΔH2及ΔH3全部都成為正的值。(4) Platform height difference calculation step Next, as in the first embodiment, the calculation mechanism 71 reads the values of the height positions of the plurality of holding surfaces 200 stored in the storage mechanism 70 and the values of the height positions of the reference surface 500 to calculate The difference (ΔH1, ΔH2, ΔH3) obtained by subtracting the value of the height position of each holding surface 200 from the value of the height position of the reference surface 500 shown in FIG. 10. Here, since the reference surface 500 is located higher than the holding surface 200, all of ΔH1, ΔH2, and ΔH3 have positive values.
(5)第1磨削機構高度儲存步驟 接著,如圖10所示,將基準台50定位至磨削磨石342的下方,在不使磨削輪34旋轉的情形下,磨削進給機構4a使磨削機構3a逐漸下降,藉由磨削磨石342朝下方按壓基準台50,藉此使基準台50逐漸下降。並且,當基準台50下降一定距離(ΔZ),來使構成相對高度基準部5的檢測部52檢測基準台50的下端時,會從檢測部52將檢測到基準台50之意旨的訊號通知到控制機構7。收到此通知的控制機構7,會對構成磨削進給機構4a之圖9所示的馬達42送出指示驅動之停止的訊號。如此一來,磨削機構3a的下降即停止。在磨削進給機構4a中,會在磨削機構3a之下降停止的瞬間將依據圖9所示之編碼器47的資訊而使磨削進給機構4a辨識之磨削機構3a的高度位置Z1之值通知到儲存機構70,並使其儲存於儲存機構70。此時的Z1之值是磨削進給機構4a辨識之磨削機構3a的高度位置之值。(5) Step of storing first grinding mechanism height Next, as shown in FIG. 10, the reference table 50 is positioned below the grinding stone 342, and the grinding feed mechanism is rotated without rotating the grinding wheel 34. 4a, the grinding mechanism 3a is gradually lowered, and the reference table 50 is pressed downward by the grinding stone 342, thereby gradually lowering the reference table 50. In addition, when the reference stage 50 is lowered by a certain distance (ΔZ) to cause the detection unit 52 constituting the relative height reference unit 5 to detect the lower end of the reference stage 50, the detection unit 52 will notify the signal indicating that the reference stage 50 is detected to Control mechanism 7. Upon receiving this notification, the control mechanism 7 sends a signal instructing the stop of the drive to the motor 42 shown in FIG. 9 constituting the grinding feed mechanism 4a. In this way, the lowering of the grinding mechanism 3a is stopped. In the grinding feed mechanism 4a, the height position Z1 of the grinding mechanism 3a identified by the grinding feed mechanism 4a will be based on the information of the encoder 47 shown in FIG. 9 at the moment when the falling of the grinding mechanism 3a is stopped. The value is notified to the storage mechanism 70 and stored in the storage mechanism 70. The value of Z1 at this time is a value of the height position of the grinding mechanism 3a identified by the grinding feed mechanism 4a.
(6)第2磨削機構高度儲存步驟 接著,計算機構71會使用在第1磨削機構高度儲存步驟中儲存於儲存機構70之磨削機構3a的高度位置(Z1)、在平台高度差計算步驟中所計算出的高度規60測定到之保持面200的高度與高度規60測定到之基準面的高度之差(ΔH1、ΔH2、ΔH3)、及檢測部檢測到基準台50已從上限位置下降一定距離之情形時的該一定距離(ΔZ),來將磨削磨石342的磨削面342a接觸於保持台2a、2b、2c的各保持面200時磨削進給機構4a辨識之磨削機構3a的高度位置,作為第2磨削機構高度Z21、Z22、Z23,並藉由以下的(數學式5)求出。 Z2i=Z1-(ΔHi-ΔZ)…(數學式5) 其中,i是設為從1到3(保持台的數量)之值。(6) Second grinding mechanism height storage step Next, the calculation mechanism 71 uses the height position (Z1) of the grinding mechanism 3a stored in the storage mechanism 70 in the first grinding mechanism height storage step, and calculates the height difference at the platform. The difference (ΔH1, ΔH2, ΔH3) between the height of the holding surface 200 measured by the height gauge 60 and the height of the reference surface measured by the height gauge 60 calculated in the step, and the detection unit detects that the reference stage 50 has moved from the upper limit position When the fixed distance (ΔZ) is lowered for a certain distance, when the grinding surface 342a of the grinding stone 342 contacts the holding surfaces 200 of the holding tables 2a, 2b, and 2c, the grinding is recognized by the grinding feed mechanism 4a. The height position of the grinding mechanism 3a is determined as the second grinding mechanism heights Z21, Z22, and Z23 by the following (Equation 5). Z2i = Z1- (ΔHi-ΔZ) (Expression 5) where i is a value from 1 to 3 (the number of holding tables).
本步驟相當於進行從磨削進給機構4a所見之磨削機構3a的Z軸方向的高度位置的原點查找之所謂的設定步驟之步驟,所求出的Z21、Z22、Z23之值,是在將磨削磨石342的磨削面342a藉由修整磨石8修整、或使磨削面342a接觸於晶圓而磨削時,磨削進給機構4a控制磨削機構3a的高度位置之時使用。 又,在本步驟中,對於構成磨削機構3b之磨削磨石343的磨削面343a接觸於保持台2a、2b、2c的各保持面200時磨削進給機構4b辨識之磨削機構3b的高度位置,也會藉由同様的方法求出。This step is equivalent to the so-called setting step of searching for the origin of the height position in the Z-axis direction of the grinding mechanism 3a seen from the grinding feed mechanism 4a. The values of Z21, Z22, and Z23 obtained are When the grinding surface 342a of the grinding stone 342 is trimmed by the dressing stone 8 or the grinding surface 342a is brought into contact with the wafer, the grinding feed mechanism 4a controls the height position of the grinding mechanism 3a. When using. In this step, the grinding mechanism identified by the grinding feed mechanism 4b when the grinding surface 343a of the grinding grindstone 343 constituting the grinding mechanism 3b contacts each of the holding surfaces 200 of the holding tables 2a, 2b, and 2c. The height position of 3b can also be obtained by the same method.
(7)修整開始高度計算步驟 接著,計算機構71會將在第2磨削機構高度儲存步驟中所儲存之磨削機構3a的高度位置Z2、與預先儲存於儲存機構70之修整磨石8的厚度與支撐板80的厚度合計後之厚度T相加,並藉由以下的(數學式6),計算出磨削面342a接觸於修整磨石8的上表面800時之磨削進給機構4a辨識的磨削機構3a之高度位置Z3。 Z3=Z2j+T…(數學式6) 其中,j是1-3中的任一值,在例如保持台2a上保持有修整磨石8的情況下,由於是Z21與T之和成為磨削機構3a的高度位置,所以會成為j=1。 又,上述計算對於構成磨削機構3b之磨削磨石343的磨削面343a接觸於修整磨石8的上表面800時的磨削進給機構4b辨識之磨削機構3b的高度位置,也是藉由同様的手法進行。(7) Dressing start height calculation step Next, the calculation mechanism 71 will set the height position Z2 of the grinding mechanism 3a stored in the second grinding mechanism height storage step, and the height of the grinding stone 8 stored in the storage mechanism 70 in advance. The thickness T after adding the thickness to the total thickness of the support plate 80 is calculated, and the grinding feed mechanism 4a when the grinding surface 342a contacts the upper surface 800 of the dressing grindstone 8 is calculated by the following (Mathematical Formula 6). The height position Z3 of the identified grinding mechanism 3a. Z3 = Z2j + T (mathematical formula 6) where j is any value from 1-3. For example, when the dressing grindstone 8 is held on the holding table 2a, the sum of Z21 and T becomes grinding. The height position of the mechanism 3a will be j = 1. In addition, the above calculation is also the height position of the grinding mechanism 3b identified by the grinding feed mechanism 4b when the grinding surface 343a of the grinding stone 343 constituting the grinding mechanism 3b contacts the upper surface 800 of the dressing stone 8 This is done by peers.
(8)修整步驟 圖9所示之馬達32使磨削輪34旋轉,並且磨削進給機構4a將磨削機構3a朝向Z軸方向下方來磨削進給,使磨削磨石342的磨削面342a接觸於修整磨石8的上表面800,而修整磨削面342a。在修整構成磨削機構3b之磨削磨石343的磨削面343a時,也是同樣。(8) Dressing step The motor 32 shown in FIG. 9 rotates the grinding wheel 34, and the grinding feed mechanism 4a turns the grinding mechanism 3a downward toward the Z-axis direction to feed the grinding, so that the grinding stone 342 is ground. The cut surface 342a is in contact with the upper surface 800 of the dressing stone 8 and the dressing surface 342a is dressed. The same applies when the grinding surface 343a of the grinding stone 343 constituting the grinding mechanism 3b is trimmed.
(9)第3磨削機構高度儲存步驟 當如上述地進行而進行修整時,會由於磨削磨石342所包含的磨粒脫落,而形成為修整後之磨削磨石342的磨削面342形成為位於與修整前的磨削面342a不同的高度位置之情形。從而,為了藉由磨削將晶圓加工成規定的厚度,修整後必須進行所謂的設定。設定的手法與第1實施形態是同様的,在本步驟中,與上述第1磨削機構高度儲存步驟同様,是在將基準台50定位至磨削磨石342的下方,而不使磨削輪34旋轉的情形下,磨削進給機構4a使磨削機構3a逐漸下降,藉由以磨削磨石342將基準台50朝下方按壓,使基準台50逐漸下降。並且,當基準台50下降一定距離(ΔZ),來使構成相對高度基準部5的檢測部52檢測基準台50的下端時,會從檢測部52將檢測到基準台50之意旨的訊號通知到控制機構7,收到此通知的控制機構7會使磨削機構3a的下降停止,並使依據來自編碼器47的資訊,磨削進給機構4a辨識之磨削機構3a的高度位置之值儲存於儲存機構70。在已修整構成磨削機構3b的磨削磨石343的情況下,對於磨削磨石343的磨削面343a也是同樣地進行設定。(9) The third grinding mechanism height storage step When the dressing is performed as described above, the abrasive grains included in the grinding stone 342 fall off, forming a grinding surface of the grinding stone 342 after the dressing. 342 is formed so that it may be located in a height position different from the grinding surface 342a before dressing. Therefore, in order to process the wafer to a predetermined thickness by grinding, it is necessary to perform a so-called setting after the trimming. The setting method is the same as that of the first embodiment. In this step, it is the same as the height storage step of the first grinding mechanism, and the reference table 50 is positioned below the grinding stone 342 without grinding. When the wheel 34 rotates, the grinding feed mechanism 4a gradually lowers the grinding mechanism 3a, and the reference stage 50 is gradually lowered by pressing the reference stage 50 downward with the grinding stone 342, thereby gradually lowering the reference stage 50. In addition, when the reference stage 50 is lowered by a certain distance (ΔZ) to cause the detection unit 52 constituting the relative height reference unit 5 to detect the lower end of the reference stage 50, the detection unit 52 will notify the signal indicating that the reference stage 50 is detected to The control mechanism 7 stops the descent of the grinding mechanism 3a after receiving the notification, and stores the value of the height position of the grinding mechanism 3a identified by the grinding feed mechanism 4a based on the information from the encoder 47.于 Storage mechanism 70. When the grinding stone 343 constituting the grinding mechanism 3b is trimmed, the grinding surface 343a of the grinding stone 343 is also set in the same manner.
(10)第4磨削機構高度儲存步驟 接著,計算機構71會使用在第3磨削機構高度儲存步驟中儲存於儲存機構70的磨削機構3的高度位置之值、在平台高度差計算步驟中所計算出的高度規60測定到之保持面200的高度與高度規60測定到之基準面的高度之差(ΔH1、ΔH2、ΔH3)、及檢測部檢測到基準台50已從上限位置下降一定距離之情形時的該一定距離(ΔZ),來將磨削磨石342之修整後的磨削面接觸於保持台2a、2b、2c的各保持面200時的磨削進給機構4a辨識之磨削機構3a的高度位置、亦即Z軸上的高度位置,作為第4磨削機構高度而各自求出。在此所求出之值會成為使磨削磨石342之修整後的磨削面接觸於已保持於各自的保持台上的晶圓來進行磨削時之成為基準的高度。所求出之值是使其儲存於儲存機構70。在已修整構成磨削機構3b的磨削磨石343的情況下,也是藉由同様的手法,針對磨削磨石343的磨削面343a,來將修整後的磨削面接觸於保持台2a、2b、2c的各保持面200時之磨削進給機構4b辨識之磨削機構3b之高度位置、亦即Z軸上的高度位置,作為第4磨削機構的高度並分別求出。(10) Fourth grinding mechanism height storage step Next, the calculation mechanism 71 uses the value of the height position of the grinding mechanism 3 stored in the storage mechanism 70 in the third grinding mechanism height storage step, and calculates the height difference in the platform. The difference between the height of the holding surface 200 measured by the height gauge 60 and the height of the reference plane measured by the height gauge 60 (ΔH1, ΔH2, ΔH3), and the detection unit detected that the reference stage 50 has fallen from the upper limit position. The fixed distance (ΔZ) in the case of a certain distance is used to identify the grinding feed mechanism 4a when the adjusted grinding surface of the grinding stone 342 contacts the holding surfaces 200 of the holding tables 2a, 2b, and 2c. The height position of the grinding mechanism 3a, that is, the height position on the Z axis, is obtained as the height of the fourth grinding mechanism. The value obtained here will be the reference height when the grinding surface of the grinding stone 342 is brought into contact with the wafers already held on the respective holding tables for grinding. The calculated value is stored in the storage mechanism 70. In the case where the grinding grindstone 343 constituting the grinding mechanism 3b has been trimmed, the grinding surface 343a of the grinding grindstone 343 is brought into contact with the holding table 2a by the same method. The height position of the grinding mechanism 3b identified by the grinding feed mechanism 4b at the time of each of the holding surfaces 200, 2b, and 2c, that is, the height position on the Z axis, is determined as the height of the fourth grinding mechanism and obtained separately.
(11)磨削開始高度計算步驟 接著,機器人83從第1片匣820a將加工前的晶圓搬出,並經過由暫置區域84進行的對位,且藉由第1搬送機構85a,將該晶圓搬送至位於搬出入區域101之任一個的保持台、具體而言是未保持有修整磨石8的保持台上,使吸引力作用於吸附部20來保持晶圓。並且,與第1實施形態同様,對在第4磨削機構高度儲存步驟中所求出之磨削機構3a的高度之值,加上預先儲存於儲存機構70之晶圓的厚度與保護構件的厚度合計後之厚度,算出磨削磨石342之修整後的磨削面接觸於晶圓的背面時之從磨削進給機構4所見的磨削機構3a的高度位置。又,對於磨削機構3b,也是進行同樣的計算。(11) Grinding start height calculation step Next, the robot 83 removes the wafer before processing from the first cassette 820a, passes through the alignment by the temporary area 84, and uses the first transfer mechanism 85a to The wafer is transferred to a holding table located in any one of the loading / unloading areas 101, specifically, a holding table on which the dressing grindstone 8 is not held, and an attractive force is applied to the suction unit 20 to hold the wafer. As in the first embodiment, the height of the grinding mechanism 3a obtained in the fourth grinding mechanism height storage step is added to the thickness of the wafer stored in the storage mechanism 70 in advance and the value of the protective member The total thickness is calculated as the height of the grinding mechanism 3a as seen from the grinding feed mechanism 4 when the grinding surface of the grinding grindstone 342 is in contact with the back surface of the wafer. The same calculation is performed for the grinding mechanism 3b.
(12)磨削步驟 接著,磨削進給機構4a將磨削機構3a朝在磨削開始高度計算步驟中所求出之高度位置逐漸磨削進給。並且,使旋轉之磨削磨石342的修整後之磨削面接觸於晶圓的背面,而粗磨削背面。又,在使轉台81旋轉規定角度後,磨削進給機構4b將磨削機構3b磨削進給至在磨削開始高度計算步驟中所求出的高度位置,並對晶圓之已粗磨削的背面進行精磨削。(12) Grinding step Next, the grinding feed mechanism 4a gradually feeds the grinding mechanism 3a toward the height position obtained in the grinding start height calculation step. In addition, the grinding surface of the rotating grinding stone 342 is brought into contact with the back surface of the wafer, and the back surface is roughly ground. After rotating the turntable 81 by a predetermined angle, the grinding feed mechanism 4b feeds the grinding mechanism 3b to the height position obtained in the grinding start height calculation step, and rough-grinds the wafer. The sharpened back is ground.
已精磨削的晶圓會藉由第2搬送機構85b搬送至旋轉器洗淨機構,並在此使晶圓旋轉並對晶圓的背面噴射高壓水來洗淨已磨削的背面。又,洗淨後,是使晶圓旋轉而除去洗淨水。The polished wafer is transferred to the rotator cleaning mechanism by the second transfer mechanism 85b, where the wafer is rotated and high-pressure water is sprayed on the rear surface of the wafer to clean the ground surface. After the cleaning, the wafer is rotated to remove the cleaning water.
已洗淨及乾燥的晶圓是藉由機器人83而收容至第2片匣820b。The cleaned and dried wafer is stored in the second cassette 820b by the robot 83.
在圖9所示之例中,雖然將相對高度基準部5配設於保持台2a與保持台2b之間,但只要能夠移動到構成磨削機構3a、3b之磨削磨石342、343的下方的位置即可,亦可將相對高度基準部5配設在其他的位置,例如保持台2b與保持台2c之間、或保持台2a與保持台2c之間。又,相對高度基準部5亦可設成在不配設於轉台81上的情形下,獨自地移動至磨削磨石342、343之下方的構成。In the example shown in FIG. 9, although the relative height reference portion 5 is disposed between the holding table 2 a and the holding table 2 b, as long as it can be moved to the grinding stones 342 and 343 constituting the grinding mechanisms 3 a and 3 b. The lower position is sufficient, and the relative height reference portion 5 may be disposed at another position, for example, between the holding table 2b and the holding table 2c, or between the holding table 2a and the holding table 2c. Further, the relative height reference portion 5 may be configured to be moved below the grinding stones 342 and 343 independently without being disposed on the turntable 81.
另外,保持台的數量亦可為2個或4個以上,相對高度基準部亦可配置2個以上。例如,在配設有4個保持台、配設有2個相對高度基準部的情況下,也可以進行如下的分開使用:對於在2個保持台的保持面與磨削磨石的磨削面之接觸時磨削進給機構辨識之磨削機構之高度位置,是使用其中一個相對高度基準部來計算,對於在其他2個保持台的保持面與磨削磨石的磨削面之接觸時磨削進給機構辨識之磨削機構之高度位置,是使用另一個相對高度基準部來計算。又,亦可形成為:將磨削機構的數量與相對高度基準部的數量設成相同數量,且各磨削機構使用專用的相對高度基準部,而求出磨削面接觸於一個個的保持台之保持面時的高度位置。另外,亦可將保持台的數量與相對高度基準部的數量設成相同數量,使1個保持台與1個相對高度基準部1對1地相對應。In addition, the number of holding tables may be two or more, and two or more relative height reference sections may be arranged. For example, when four holding tables are provided and two relative height reference portions are provided, they can be used separately as follows: for the holding surfaces of the two holding tables and the grinding surface of the grinding stone The height position of the grinding mechanism identified by the grinding feed mechanism at the time of contact is calculated using one of the relative height reference portions. For the contact between the holding surface of the other two holding tables and the grinding surface of the grinding stone The height position of the grinding mechanism identified by the grinding feed mechanism is calculated using another relative height reference. In addition, the number of the grinding mechanisms and the number of the relative height reference portions may be set to be the same number, and each of the grinding mechanisms may use a dedicated relative height reference portion to obtain the holding of the grinding surfaces in contact with each other. The height position when the table is held. In addition, the number of holding bases and the number of relative height reference portions may be set to the same number, and one holding base and one relative height reference portion may correspond to one to one.
1、1A‧‧‧磨削裝置1.1A‧‧‧Grinding device
10、10a‧‧‧基台10, 10a‧‧‧ abutment
2、2a、2b、2c‧‧‧保持台2, 2a, 2b, 2c‧‧‧
20‧‧‧吸附部20‧‧‧ Adsorption Department
200‧‧‧保持面200‧‧‧ keep face
21‧‧‧框體21‧‧‧Frame
22‧‧‧罩蓋22‧‧‧ Cover
3、3a、3b‧‧‧磨削機構3, 3a, 3b ‧‧‧ grinding mechanism
30‧‧‧旋轉軸30‧‧‧rotation axis
31‧‧‧外殼31‧‧‧shell
32‧‧‧馬達32‧‧‧ Motor
33‧‧‧安裝座33‧‧‧Mount
34‧‧‧磨削輪34‧‧‧Grinding Wheel
340、342、343‧‧‧磨削磨石340, 342, 343‧‧‧ Grinding stone
340a、340b、342a、343a‧‧‧磨削面340a, 340b, 342a, 343a
341‧‧‧輪基台341‧‧‧ round abutment
4、4a、4b‧‧‧磨削進給機構4, 4a, 4b ‧‧‧ grinding feed mechanism
40‧‧‧滾珠螺桿40‧‧‧ball screw
41‧‧‧導軌41‧‧‧rail
42‧‧‧馬達42‧‧‧ Motor
43‧‧‧升降板43‧‧‧Lifting plate
44‧‧‧托座44‧‧‧ bracket
45‧‧‧高度測定部45‧‧‧ Altitude Measurement Department
46‧‧‧標度尺46‧‧‧ scale
47‧‧‧編碼器47‧‧‧ Encoder
5‧‧‧相對高度基準部5‧‧‧ Relative Height Reference Section
50‧‧‧基準台50‧‧‧ Bench
500‧‧‧基準面500‧‧‧ datum
51‧‧‧汽缸51‧‧‧cylinder
52‧‧‧檢測部52‧‧‧Testing Department
6、6a、6b‧‧‧表面高度測定部6, 6a, 6b ‧‧‧ Surface Height Measurement Department
60‧‧‧高度規60‧‧‧ Altitude gauge
7‧‧‧控制機構7‧‧‧Control agency
70‧‧‧記憶機構70‧‧‧Memory
71‧‧‧計算機構71‧‧‧Computing Agency
8‧‧‧修整磨石8‧‧‧ Trimming Millstone
80‧‧‧支撐板80‧‧‧ support plate
800‧‧‧上表面800‧‧‧ Top surface
81‧‧‧轉台81‧‧‧ turntable
82a‧‧‧第1片匣載置部82a‧‧‧1st cassette loading section
82b‧‧‧第2片匣載置部82b‧‧‧ 2nd cassette loading section
820a‧‧‧第1片匣820a‧‧‧1st cassette
820b‧‧‧第2片匣820b‧‧‧2nd cassette
83‧‧‧機器人83‧‧‧ Robot
84‧‧‧暫置區域84‧‧‧Temporary area
840‧‧‧對位機構840‧‧‧ Counterpart
85a‧‧‧第1搬送機構85a‧‧‧The first transfer agency
85b‧‧‧第2搬送機構85b‧‧‧ 2nd transfer agency
86‧‧‧旋轉器洗淨機構86‧‧‧Rotator cleaning mechanism
101‧‧‧搬出入區域101‧‧‧ Moved in and out of the area
102‧‧‧加工區域102‧‧‧Processing area
P‧‧‧保護構件P‧‧‧Protective member
T、T1‧‧‧厚度T, T1‧‧‧thickness
W‧‧‧晶圓(板狀工件)W‧‧‧ wafer (plate-like workpiece)
Wa‧‧‧正面Wa‧‧‧ front
Wb‧‧‧背面Wb‧‧‧ back
X、Y、Z‧‧‧方向X, Y, Z‧‧‧ directions
Z1、Z2、Z3、Z4、Z5、Z6、Zg1、Zg2、Z2i、Z21、Z22、Z23‧‧‧高度位置Z1, Z2, Z3, Z4, Z5, Z6, Zg1, Zg2, Z2i, Z21, Z22, Z23
Zg‧‧‧軸Zg‧‧‧axis
ΔH、ΔHi‧‧‧高度之差ΔH, ΔHi‧‧‧height difference
ΔZ‧‧‧下降距離ΔZ‧‧‧fall distance
圖1是顯示磨削裝置之第1實施形態的立體圖。 圖2是示意地顯示修整磨石保持步驟的截面圖。 圖3是示意地顯示保持面高度測定步驟的截面圖。 圖4是示意地顯示基準面高度測定步驟的截面圖。 圖5是示意地顯示第1磨削機構高度儲存步驟及第2磨削機構高度儲存步驟的截面圖。 圖6是示意地顯示修整步驟中的修整開始時的狀態之截面圖。 圖7是示意地顯示第3磨削機構高度儲存步驟及第4磨削機構高度儲存步驟的截面圖。 圖8是示意地顯示在磨削步驟中的磨削開始時之狀態的截面圖。 圖9是顯示磨削裝置之第2實施形態的立體圖。 圖10是顯示在磨削面接觸於複數個保持面時磨削進給機構辨識之各自的磨削機構的高度位置之示意圖。FIG. 1 is a perspective view showing a first embodiment of the grinding apparatus. FIG. 2 is a cross-sectional view schematically showing a dressing stone holding step. FIG. 3 is a cross-sectional view schematically showing a step of measuring a holding surface height. FIG. 4 is a cross-sectional view schematically showing a reference surface height measurement procedure. Fig. 5 is a cross-sectional view schematically showing a first grinding mechanism height storage step and a second grinding mechanism height storage step. FIG. 6 is a cross-sectional view schematically showing a state at the start of trimming in the trimming step. Fig. 7 is a cross-sectional view schematically showing a third grinding mechanism height storing step and a fourth grinding mechanism height storing step. FIG. 8 is a cross-sectional view schematically showing a state at the start of grinding in the grinding step. Fig. 9 is a perspective view showing a second embodiment of the grinding apparatus. FIG. 10 is a schematic diagram showing the height positions of the respective grinding mechanisms identified by the grinding feed mechanism when the grinding surface is in contact with the plurality of holding surfaces.
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| JP2020097089A (en) * | 2018-12-19 | 2020-06-25 | 株式会社ディスコ | Grinding device |
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| JP7364385B2 (en) * | 2019-07-26 | 2023-10-18 | 株式会社ディスコ | grinding equipment |
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