TW201819168A - Resin laminate with transparent pressure-sensitive adhesive and display device having the same - Google Patents
Resin laminate with transparent pressure-sensitive adhesive and display device having the same Download PDFInfo
- Publication number
- TW201819168A TW201819168A TW106117162A TW106117162A TW201819168A TW 201819168 A TW201819168 A TW 201819168A TW 106117162 A TW106117162 A TW 106117162A TW 106117162 A TW106117162 A TW 106117162A TW 201819168 A TW201819168 A TW 201819168A
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- TW
- Taiwan
- Prior art keywords
- resin
- transparent adhesive
- resin laminate
- meth
- layer
- Prior art date
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- 229920005989 resin Polymers 0.000 title claims abstract description 270
- 239000011347 resin Substances 0.000 title claims abstract description 270
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- 238000000926 separation method Methods 0.000 claims description 27
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- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 18
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/29—Laminated material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
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- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/42—Polarizing, birefringent, filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/208—Touch screens
Landscapes
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Laminated Bodies (AREA)
- Polarising Elements (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
本發明係關於附透明黏著劑之樹脂積層體及含有該樹脂積層體之顯示裝置。 The present invention relates to a resin laminate with a transparent adhesive and a display device containing the resin laminate.
近年,智慧型手機、攜帶型遊戲機、聲訊播放機、平板設備等顯示裝置中,具備觸控螢幕者不斷增加。如此之顯示裝置之表面通常使用玻璃薄片,但從顯示裝置之輕量化的趨向或加工性之點來看,目前進行作為玻璃薄片之代替品的塑膠薄片之開發。例如在專利文獻1中,作為玻璃薄片之代替品的塑膠薄片者,揭示含有甲基丙烯酸樹脂與偏二氟乙烯樹脂之透明薄片,且記載著此透明薄片充分滿足透明性及比介電率。 In recent years, the number of display devices such as smart phones, portable game consoles, audio players, and tablet devices with touch screens has been increasing. The surface of such a display device usually uses glass flakes. However, from the viewpoint of the trend of weight reduction or processability of display devices, the development of plastic sheets as a substitute for glass flakes is currently underway. For example, in Patent Document 1, a plastic sheet as a substitute for a glass sheet discloses a transparent sheet containing a methacrylic resin and a vinylidene fluoride resin, and describes that the transparent sheet sufficiently satisfies transparency and specific permittivity.
[專利文獻1]日本特開2013-244604號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2013-244604
近年來,由於顯示裝置因其高汎用性而在各種環境下使用,故要求例如在高溫高濕等之嚴苛環境中具有耐久性。又,在含有塑膠片之顯示裝置中,塑膠片係與偏光板或觸控感測面板等貼合而使用。因此,尋求用以與偏光板或觸控感測面板等貼合用之附有透明黏著劑之塑膠片。 In recent years, since a display device is used in various environments due to its high versatility, it is required to have durability in a severe environment such as high temperature and high humidity. Moreover, in a display device containing a plastic sheet, the plastic sheet is used by being attached to a polarizing plate or a touch sensing panel. Therefore, a plastic sheet with a transparent adhesive for attaching to a polarizing plate or a touch sensing panel is sought.
如專利文獻1記載中記載之習知透明薄片係有時例如在60℃且相對濕度90%之高溫高濕的環境會產生白濁,其耐久性有改善之餘地。 In the conventional transparent sheet system described in Patent Document 1, for example, white turbidity may occur in an environment of high temperature and high humidity of 60 ° C. and a relative humidity of 90%, and there is room for improvement in durability.
本發明者等係為解決上述課題,對適宜使用在顯示裝置之樹脂積層體反覆詳細研究,終完成本發明。 In order to solve the above-mentioned problems, the present inventors have repeatedly studied the resin laminate suitable for use in a display device in detail to complete the present invention.
亦即,本發明係包含以下之較佳的態樣。 That is, the present invention includes the following preferred aspects.
[1]一種附透明黏著劑之樹脂積層體,係具有樹脂積層體(A)、及存在於該樹脂積層體(A)之至少一表面的透明黏著劑(B),該樹脂積層體(A)係至少包含中間層及分別存在於該中間層之兩面的熱塑性樹脂層;其中,前述樹脂積層體(A)之中間層係以在中間層所含有之全樹脂成分為基準,包含(甲基)丙烯酸樹脂35至45質量%及偏二氟乙烯樹脂65至55質量%,該(甲基)丙烯酸樹脂之重量平均分子量(Mw)係100,000至300,000,前述中間層中之鹼金屬之含量係以在中間層所含有之全樹脂成分為基準 計為50ppm以下。 [1] A resin laminate with a transparent adhesive, comprising a resin laminate (A) and a transparent adhesive (B) existing on at least one surface of the resin laminate (A), and the resin laminate (A ) Includes at least an intermediate layer and thermoplastic resin layers that are respectively present on both sides of the intermediate layer; wherein the intermediate layer of the resin laminate (A) is based on the entire resin component contained in the intermediate layer and contains (methyl ) Acrylic resin 35 to 45% by mass and vinylidene fluoride resin 65 to 55% by mass. The weight average molecular weight (Mw) of the (meth) acrylic resin is 100,000 to 300,000, and the content of the alkali metal in the aforementioned intermediate layer is based on The total resin content contained in the intermediate layer is 50 ppm or less based on the reference.
[2]如[1]項所述之附透明黏著劑之樹脂積層體,其中,(甲基)丙烯酸樹脂為:(a1)甲基丙烯酸甲酯之均聚物、及/或(a2)共聚物,係包含:基於構成聚合物之全結構單元為50至99.9質量%之源自甲基丙烯酸甲酯的結構單元、及0.1至50質量%之源自式(1)所示之(甲基)丙烯酸酯的至少1個結構單元;
[3]如[1]或[2]記載之附透明黏著劑之樹脂積層體,其中,偏二氟乙烯樹脂為聚偏二氟乙烯。 [3] The resin laminate with a transparent adhesive according to [1] or [2], wherein the vinylidene fluoride resin is polyvinylidene fluoride.
[4]如[1]或[3]中任一項記載之附透明黏著劑之樹脂積層體,其中,偏二氟乙烯樹脂之熔融質量流率係以3.8kg荷重、230℃測定為0.1至30g/10分鐘。 [4] The resin laminate with a transparent adhesive according to any one of [1] or [3], in which the melt mass flow rate of the vinylidene fluoride resin is 0.1 to 0.1 to 230 ℃ when measured at a load of 3.8 kg. 30g / 10 minutes.
[5]如[1]或[4]中任一項記載之附透明黏著劑之樹脂積層體,其中,中間層及熱塑性樹脂層之至少1層更含有著色劑。 [5] The resin laminate with a transparent adhesive according to any one of [1] or [4], wherein at least one of the intermediate layer and the thermoplastic resin layer further contains a colorant.
[6]如[1]或[5]中任一項記載之附透明黏著劑之樹脂積層體,其中,樹脂積層體之膜厚之平均值為100至2000μm。 [6] The resin laminate with a transparent adhesive according to any one of [1] or [5], wherein the average value of the film thickness of the resin laminate is 100 to 2000 μm.
[7]如[1]或[6]中任一項記載之附透明黏著劑之樹脂積層體,其中,熱塑性樹脂層為(甲基)丙烯酸樹脂層或聚碳酸酯樹脂層。 [7] The resin laminate with a transparent adhesive according to any one of [1] or [6], wherein the thermoplastic resin layer is a (meth) acrylic resin layer or a polycarbonate resin layer.
[8]如[1]或[7]中任一項記載之附透明黏著劑之樹脂積層體,其中,熱塑性樹脂層之膜厚之平均值分別為10至200μm。 [8] The resin laminate with a transparent adhesive according to any one of [1] or [7], wherein the average value of the film thickness of the thermoplastic resin layer is 10 to 200 μm, respectively.
[9]如[1]或[8]中任一項記載之附透明黏著劑之樹脂積層體,其中,熱塑性樹脂層之菲卡軟化溫度(Vicat softening temperature)分別為100至160℃。 [9] The resin laminate with a transparent adhesive according to any one of [1] or [8], wherein the Vicat softening temperature of the thermoplastic resin layer is 100 to 160 ° C, respectively.
[10]如[1]或[9]中任一項記載之附透明黏著劑之樹脂積層體,其中,樹脂積層體(A)之至少一最表面更具有硬塗層。 [10] The resin laminate with a transparent adhesive according to any one of [1] or [9], wherein at least one outermost surface of the resin laminate (A) further has a hard coating layer.
[11]如[1]或[10]中任一項記載之附透明黏著劑之樹脂積層體,其中,樹脂積層體(A)側之硬塗層之最表面之水接觸角為100°以上。 [11] The resin laminate with a transparent adhesive according to any one of [1] or [10], wherein the water contact angle on the outermost surface of the hard coating layer on the resin laminate (A) side is 100 ° or more .
[12]如[1]或[11]中任一項記載之附透明黏著劑之樹脂積層體,其中,附透明黏著劑之樹脂積層體之樹脂積層體(A)側之最表面具有保護膜。 [12] The resin laminated body with a transparent adhesive as described in any one of [1] or [11], wherein a resin film on the resin laminated body (A) side of the resin laminated body with a transparent adhesive is provided with a protective film .
[13]如[1]或[12]中任一項記載之附透明黏著劑之樹脂積層體,其中,附透明黏著劑之樹脂積層體之透明黏著劑(B)側之最表面具有分離膜。 [13] The resin laminated body with a transparent adhesive as described in any one of [1] or [12], wherein the transparent adhesive (B) side of the resin laminated body with a transparent adhesive has a separation film on the outermost surface .
[14]一種顯示裝置,係包含如[1]或[13]中任一項記載之附透明黏著劑之樹脂積層體。 [14] A display device comprising the resin laminated body with a transparent adhesive as described in any one of [1] or [13].
本發明之附透明黏著劑之樹脂積層體係因 具有高的介電率,同時在高溫高濕之環境下長時間使用亦可維持透明性,故可適宜使用在顯示裝置等。 The resin laminated system with a transparent adhesive according to the present invention has high dielectric constant and can maintain transparency during long-term use in a high-temperature and high-humidity environment, so it can be suitably used in display devices and the like.
1‧‧‧單軸擠出機(擠出熱塑性樹脂之熔融物) 1‧‧‧Single-screw extruder (extrusion of molten thermoplastic resin)
2‧‧‧單軸擠出機(擠出偏二氟乙烯樹脂之熔融物) 2‧‧‧Single-screw extruder (extruded melt of vinylidene fluoride resin)
3‧‧‧單軸擠出機(擠出熱塑性樹脂之熔融物) 3‧‧‧Single-screw extruder (extrusion of molten thermoplastic resin)
4‧‧‧供料模 4‧‧‧feeding mold
5‧‧‧多歧管型模頭 5‧‧‧Multi-manifold Die
6‧‧‧膜狀之熔融樹脂 6‧‧‧ film-like molten resin
7‧‧‧第1冷卻輥 7‧‧‧The first cooling roller
8‧‧‧第2冷卻輥 8‧‧‧ 2nd cooling roller
9‧‧‧第3冷卻輥 9‧‧‧3rd cooling roller
10‧‧‧樹脂積層體(A) 10‧‧‧Resin laminate (A)
10A‧‧‧中間層 10A‧‧‧Intermediate
10B‧‧‧熱塑性樹脂層 10B‧‧‧Thermoplastic resin layer
10C‧‧‧熱塑性樹脂層 10C‧‧‧Thermoplastic resin layer
11‧‧‧偏光板 11‧‧‧ polarizing plate
12‧‧‧透明黏著劑(B) 12‧‧‧ Transparent Adhesive (B)
13‧‧‧液晶單元 13‧‧‧LCD cell
14‧‧‧液晶顯示裝置 14‧‧‧ Liquid crystal display device
第1圖係使用於實施例之本發明之膜的製造裝置之概略圖。 FIG. 1 is a schematic diagram of a film manufacturing apparatus of the present invention used in the examples.
第2圖係表示包含本發明之附透明黏著劑之樹脂積層體的液晶顯示裝置之其一較佳形態之層構成例的剖面示意圖。 FIG. 2 is a schematic cross-sectional view showing an example of a layer configuration of a liquid crystal display device including a resin laminate with a transparent adhesive according to the present invention in a preferred form.
本發明之附透明黏著劑之樹脂積層體(以下亦稱為本發明之積層體)係具有:樹脂積層體(A),係至少包含中間層及分別存在於該中間層之兩面的熱塑性樹脂層;以及,透明黏著劑(B),係、存在於該樹脂積層體(A)之至少一表面。 The resin laminated body with a transparent adhesive of the present invention (hereinafter also referred to as the laminated body of the present invention) has: a resin laminated body (A), which includes at least an intermediate layer and a thermoplastic resin layer respectively present on both sides of the intermediate layer And, the transparent adhesive (B) is present on at least one surface of the resin laminate (A).
中間層係依據在該中間層所含有之全樹脂成分,含有35至45質量%之(甲基)丙烯酸樹脂及65至55質量%之偏二氟乙烯樹脂。(甲基)丙烯酸樹脂之量低於上述之下限時,無法獲得充分之透明性,(甲基)丙烯酸樹脂之量高於上述之上限時,無法獲得充分之介電率。偏二氟乙烯樹脂之量低於上述之下限時,無法獲得充分之介電率,偏二氟乙烯樹脂之量高於上述之上限時,無法獲得耐久性,或無法獲得充分之透明性。 The intermediate layer is based on the entire resin component contained in the intermediate layer, and contains 35 to 45 mass% of a (meth) acrylic resin and 65 to 55 mass% of a vinylidene fluoride resin. When the amount of the (meth) acrylic resin is less than the above-mentioned lower limit, sufficient transparency cannot be obtained, and when the amount of the (meth) acrylic resin is more than the above-mentioned upper limit, sufficient dielectric constant cannot be obtained. When the amount of the vinylidene fluoride resin is less than the above-mentioned lower limit, sufficient dielectric constant cannot be obtained, and when the amount of the vinylidene fluoride resin is above the above-mentioned upper limit, durability or sufficient transparency cannot be obtained.
從容易提高介電率,提高本發明之積層體 之透明性的觀點而言,中間層較佳係依據該中間層所含有之全樹脂成分,包含36至44質量%之(甲基)丙烯酸樹脂及64至56質量%之偏二氟乙烯樹脂,更佳係包含37至43質量%之(甲基)丙烯酸樹脂及63至57質量%之偏二氟乙烯樹脂,再更佳係包含38至42質量%之(甲基)丙烯酸樹脂及62至58質量%之偏二氟乙烯樹脂,特佳係包含39至41質量%之(甲基)丙烯酸樹脂及61至59質量%之偏二氟乙烯樹脂,極佳係包含40質量%之(甲基)丙烯酸樹脂及60質量%之偏二氟乙烯樹脂。 From the viewpoint of easily improving the dielectric constant and improving the transparency of the laminated body of the present invention, the intermediate layer is preferably based on the total resin component contained in the intermediate layer, and contains 36 to 44% by mass of (meth) acrylic resin. And 64 to 56% by mass of vinylidene fluoride resin, more preferably 37 to 43% by mass of (meth) acrylic resin and 63 to 57% by mass of vinylidene fluoride resin, and even more preferably 38 to 42 (Meth) acrylic resin and 62 to 58% by mass of vinylidene fluoride resin, particularly preferred are 39 to 41% by mass of (meth) acrylic resin and 61 to 59% by mass of vinylidene fluoride resin It is excellent that it contains 40% by mass of (meth) acrylic resin and 60% by mass of vinylidene fluoride resin.
在樹脂積層體(A)之中間層所含有之(甲基)丙烯酸樹脂係可舉例如(甲基)丙烯酸酯及(甲基)丙烯腈等之(甲基)丙烯酸單體之均聚物、2種以上之(甲基)丙烯酸單體之共聚物、(甲基)丙烯酸單體與(甲基)丙烯酸單體以外之單體之共聚物等。又,在本說明書中,所謂用語「(甲基)丙烯酸」係意指「丙烯酸」或「甲基丙烯酸基」。 Examples of the (meth) acrylic resin contained in the intermediate layer of the resin laminate (A) include homopolymers of (meth) acrylic monomers such as (meth) acrylate and (meth) acrylonitrile, A copolymer of two or more types of (meth) acrylic monomers, a copolymer of (meth) acrylic monomers and monomers other than (meth) acrylic monomers, and the like. In the present specification, the term "(meth) acrylic acid" means "acrylic acid" or "methacrylic group".
(甲基)丙烯酸樹脂係從容易提高樹脂積層體之硬度、耐候性及透明性之觀點而言,以甲基丙烯酸樹脂為較佳。甲基丙烯酸樹脂係以甲基丙烯酸酯(甲基丙烯酸烷基酯)為主體之單體之聚合物,可舉例如甲基丙烯酸酯之均聚物(聚甲基丙烯酸烷基酯)、2種以上之甲基丙烯酸酯之共聚物、50質量%以上之甲基丙烯酸酯與50質量%以下之甲基丙烯酸酯以外之單體的之共聚物等。甲基丙烯酸酯與甲基丙烯酸酯以外之單體的共聚物係從容易提升光學特性、耐候性之觀點而言,較佳係相對於單體之總量為70 質量%以上之甲基丙烯酸酯與30質量%以下之其它之單體的共聚物,更佳係90質量%以上之甲基丙烯酸酯與10質量%以下之其它之單體的共聚物。 The (meth) acrylic resin is preferably a methacrylic resin from the viewpoint of easily improving the hardness, weather resistance, and transparency of the resin laminate. The methacrylic resin is a polymer of monomers mainly composed of methacrylate (alkyl methacrylate), and examples thereof include a homopolymer of methacrylate (polyalkyl methacrylate), and two types A copolymer of the above methacrylate, a copolymer of a monomer other than 50% by mass of the methacrylate and a monomer other than 50% by mass of the methacrylate, and the like. The copolymer of methacrylate and monomers other than methacrylate is preferably a methacrylate having a mass of 70% by mass or more based on the total amount of monomers from the viewpoint of easily improving optical characteristics and weather resistance. The copolymer with 30% by mass or less of other monomers is more preferably a copolymer of 90% by mass or more of methacrylate and 10% by mass or less of other monomers.
甲基丙烯酸酯以外之單體係可舉例如丙烯酸酯、在分子內具有1個聚合性之碳-碳雙鍵的單官能單體。 Examples of the single system other than methacrylate include acrylate and a monofunctional monomer having one polymerizable carbon-carbon double bond in the molecule.
單官能單體係可舉例如:苯乙烯、α-甲基苯乙烯及乙烯基甲苯等之苯乙烯單體;丙烯腈及甲基丙烯腈等之氰化烯;丙烯酸;甲基丙烯酸;馬來酸酐;N-置換馬來醯亞胺;等。 Examples of monofunctional single systems include: styrene monomers such as styrene, α-methylstyrene, and vinyltoluene; cyanoolefins such as acrylonitrile and methacrylonitrile; acrylic acid; methacrylic acid; Anhydrides; N-substituted maleimide; etc.
(甲基)丙烯酸樹脂係從耐熱性之觀點而言,可共聚合有苯基馬來醯亞胺、環己基馬來醯亞胺及甲基馬來醯亞胺等之N-置換馬來醯亞胺,亦可於分子鏈中(亦稱為聚合物中之主骨架中或主鏈中)導入內酯環結構、戊二酸酐結構、或戊二醯亞胺結構等。 The (meth) acrylic resin is copolymerizable with N-substituted maleimide such as phenylmaleimide, cyclohexylmaleimide, and methylmaleimide from the viewpoint of heat resistance. The imine can also introduce a lactone ring structure, a glutaric anhydride structure, or a glutarimide structure into the molecular chain (also referred to as the main skeleton or the main chain in the polymer).
從容易提高樹脂積層體之硬度、耐候性及透明性之觀點而言,具體而言,甲基)丙烯酸樹脂較佳係:(a1)甲基丙烯酸甲酯之均聚物、及/或(a2)共聚物,係含有依據構成共聚物之全結構單元為50至99.9質量%、較佳係70.0至99.8質量%、更佳係80.0至99.7質量%之源自甲基丙烯酸甲酯之結構單元,以及0.1至50質量%、較佳係0.2至30質量%、更佳係0.3至20質量%之源自下述式(1)所示之(甲基)丙烯酸酯之至少1個結構單元:
在式(1)中,R1係表示氫原子或甲基,R1為氫原子之時,R2係表示碳原子數1至8之烷基,R1為甲基之時,R2係表示碳原子數2至8之烷基。碳原子數2至8之烷基係可舉例如乙基、丙基、異丙基、丁基、第二丁基、第三丁基、戊基、己基、庚基、辛基等。R2係從耐熱性之觀點而言,以碳原子數2至4之烷基為較佳,以乙基為更佳。 In formula (1), R 1 represents a hydrogen atom or a methyl group, when R 1 represents a hydrogen atom, R 2 represents an alkyl group having 1 to 8 carbon atoms, and when R 1 represents a methyl group, R 2 represents Represents an alkyl group having 2 to 8 carbon atoms. Examples of the alkyl group having 2 to 8 carbon atoms include ethyl, propyl, isopropyl, butyl, second butyl, third butyl, pentyl, hexyl, heptyl, octyl and the like. From the viewpoint of heat resistance, R 2 is preferably an alkyl group having 2 to 4 carbon atoms, and more preferably an ethyl group.
在中間層所含有之(甲基)丙烯酸樹脂之重量平均分子量(以下,有時記載為Mw。)係100,000至300,000。Mw低於上述之下限時,曝露於高溫高濕環境下之時之透明性不充分,Mw高於上述之上限時,無法獲得製造樹脂積層體(A)時之成膜性。(甲基)丙烯酸樹脂之Mw係從容易提高曝露於高溫高濕環境下之時之透明性的觀點而言,以120,000以上為較佳,以150,000以上為更佳。(甲基)丙烯酸樹脂之Mw係從製造樹脂積層體(A)之時之成膜性之觀點而言,以250,000以下為較佳,以200,000以下為 更佳。重量平均分子量係藉由凝膠滲透層析(GPC)測定而測定。 The weight average molecular weight (hereinafter, sometimes referred to as Mw.) Of the (meth) acrylic resin contained in the intermediate layer is 100,000 to 300,000. When Mw is lower than the lower limit described above, the transparency is insufficient when exposed to a high temperature and high humidity environment. When Mw is higher than the upper limit described above, the film-forming property at the time of manufacturing the resin laminate (A) cannot be obtained. The Mw of the (meth) acrylic resin is more preferably 120,000 or more, and more preferably 150,000 or more, from the viewpoint of easily improving the transparency when exposed to a high temperature and high humidity environment. The Mw of the (meth) acrylic resin is preferably 250,000 or less, and more preferably 200,000 or less, from the viewpoint of the film-forming property at the time of producing the resin laminate (A). The weight average molecular weight is measured by gel permeation chromatography (GPC) measurement.
(甲基)丙烯酸樹脂係以3.8kg荷重及230℃之條件進行測定,通常具有0.1至20g/10分鐘、較佳係0.2至5g/10分鐘、更佳係0.5至3g/10分鐘之熔融質量流率(以下有時記載為MFR)。MFR為上述之上限以下,因容易提高所得之膜之強度,故較佳,為上述之下限以上,從樹脂積層體(A)之成膜性之觀點而言為較佳。MFR係可依據JIS K 7210:1999「塑膠-熱塑性塑膠之熔融質量流率(MFR)及熔融體積流率(MVR)之試驗方法」規定之方法而測定。有關聚(甲基丙烯酸甲酯)系之材料,以溫度230℃、荷重3.80kg(37.3N)進行測定係規定在此JIS中。 The (meth) acrylic resin is measured under a load of 3.8 kg and 230 ° C, and usually has a melting mass of 0.1 to 20 g / 10 minutes, preferably 0.2 to 5 g / 10 minutes, and more preferably 0.5 to 3 g / 10 minutes. Flow rate (hereinafter sometimes referred to as MFR). MFR is below the above upper limit, and it is preferable to increase the strength of the obtained film. It is preferably above the above lower limit, and is preferably from the viewpoint of the film-forming property of the resin laminate (A). MFR can be measured according to the method specified in JIS K 7210: 1999 "Test Methods for Melt Mass Flow Rate (MFR) and Melt Volume Flow Rate (MVR) of Plastics-Thermoplastics". Regarding poly (methyl methacrylate) -based materials, measurement at a temperature of 230 ° C and a load of 3.80 kg (37.3 N) is specified in this JIS.
(甲基)丙烯酸樹脂係從耐熱性之觀點而言,較佳係具有90℃以上,更佳係100℃以上,再更佳係102℃以上之菲卡軟化溫度(以下,有時記載為VST。)。VST之上限係無特別限定,但通常為150℃以下。VST係可依據JIS K 7206:1999,並以其中記載之B50法測定。VST係可藉由調整單體之種類或其比例,調整至上述之範圍。 From the viewpoint of heat resistance, the (meth) acrylic resin preferably has a Ficca softening temperature (hereinafter, sometimes referred to as VST) of 90 ° C or higher, more preferably 100 ° C or higher, and even more preferably 102 ° C or higher. .). The upper limit of VST is not particularly limited, but is usually 150 ° C or lower. VST can be measured according to JIS K 7206: 1999 and the B50 method described therein. VST can be adjusted to the above range by adjusting the type of monomer or its ratio.
(甲基)丙烯酸樹脂係可藉由懸浮聚合、塊體聚合等之公知之方法聚合使上述之單體聚合而調製。其時,藉由添加適當的鏈移動劑,可將MFR、Mw、VST等調整至較佳範圍。鏈移動劑係可使用適宜之市售品。鏈移動劑之添加量係只要依照單體之種類或其比例、求取之特性等而適當決定即可。 The (meth) acrylic resin can be prepared by polymerizing the aforementioned monomers by polymerization in a known method such as suspension polymerization or bulk polymerization. At this time, MFR, Mw, VST, etc. can be adjusted to a preferable range by adding an appropriate chain shifting agent. As the chain moving agent, a suitable commercially available product can be used. The amount of the chain-shifting agent to be added may be appropriately determined in accordance with the type of the monomer or its ratio, the characteristics to be obtained, and the like.
在樹脂積層體(A)之中間層所含有之偏二氟乙烯樹脂係可舉例如偏二氟乙烯之均聚物、偏二氟乙烯與其它之單體之共聚物。偏二氟乙烯樹脂係從容易提高所得之樹脂積層體之透明性之觀點而言,較佳係選自由三氟乙烯、四氟乙烯、六氟丙烯、氯三氟乙烯、全氟烷基乙烯基醚及乙烯所構成之群中的至少1種之單體與偏二氟乙烯之共聚物、及/或、偏二氟乙烯之均聚物(聚偏二氟乙烯),以聚偏二氟乙烯為更佳。 Examples of the vinylidene fluoride resin contained in the intermediate layer of the resin laminate (A) include homopolymers of vinylidene fluoride and copolymers of vinylidene fluoride and other monomers. The vinylidene fluoride resin is preferably selected from the group consisting of trifluoroethylene, tetrafluoroethylene, hexafluoropropylene, chlorotrifluoroethylene, and perfluoroalkylvinyl, from the viewpoint of easily improving the transparency of the obtained resin laminate. Copolymer of at least one monomer in a group consisting of ether and ethylene and vinylidene fluoride, and / or homopolymer of polyvinylidene fluoride (polyvinylidene fluoride), and polyvinylidene fluoride For the better.
在中間層所含有之偏二氟乙烯樹脂之重量平均分子量(Mw)較佳係100,000至500,000,更佳係150,000至450,000,再更佳係200,000至450,000,特佳係350,000至450,000。Mw為上述之下限以上,使本發明之積層體曝露於高溫高濕之環境下(例如60℃、相對濕度90%)之時,因容易提高本發明之積層體之透明性,故較佳。又,Mw為上述之上限以下,因容易提高樹脂積層體(A)之成膜性,故較佳。重量平均分子量係藉由凝膠滲透層析(GPC)測定而測定。 The weight average molecular weight (Mw) of the vinylidene fluoride resin contained in the intermediate layer is preferably 100,000 to 500,000, more preferably 150,000 to 450,000, still more preferably 200,000 to 450,000, and particularly preferably 350,000 to 450,000. Mw is above the lower limit. When the laminated body of the present invention is exposed to a high-temperature and high-humidity environment (for example, 60 ° C. and a relative humidity of 90%), it is preferable to improve the transparency of the laminated body of the present invention. Moreover, Mw is below the said upper limit, and since it is easy to improve the film-forming property of a resin laminated body (A), it is preferable. The weight average molecular weight is measured by gel permeation chromatography (GPC) measurement.
偏二氟乙烯樹脂係以3.8kg荷重及230℃之條件進行測定,具有較佳係0.1至40g/10分鐘、更佳係0.1至30g/10分鐘、再更佳係0.1至25g/10分鐘之熔融質量流率(MFR)。MFR更佳係0.2g/10分鐘以上、再更佳係0.5g/10分鐘以上。又,MFR更佳係20g/10分鐘以下,再更佳係5g/10分鐘以下,特佳係2g/10分鐘以下。MFR為上述之上限以下,因容易抑制長期使用本發明之積層體時之透明性 之降低,故為較佳。MFR為上述之下限以上,因容易提高樹脂積層體(A)之成膜性,故為較佳。MFR係可依據JIS K 7210:1999「塑膠-熱塑性塑膠之熔融質量流率(MFR)及熔融體積流率(MVR)之試驗方法」所規定之方法而測定。 The vinylidene fluoride resin is measured under the conditions of a load of 3.8 kg and 230 ° C. It has a preferable range of 0.1 to 40 g / 10 minutes, more preferably 0.1 to 30 g / 10 minutes, and even more preferably 0.1 to 25 g / 10 minutes. Melt Mass Flow Rate (MFR). MFR is more preferably 0.2 g / 10 minutes or more, and even more preferably 0.5 g / 10 minutes or more. The MFR is more preferably 20 g / 10 minutes or less, even more preferably 5 g / 10 minutes or less, and particularly preferably 2 g / 10 minutes or less. The MFR is below the upper limit described above, and it is preferable because it is easy to suppress a decrease in transparency when the laminated body of the present invention is used for a long period of time. MFR is more than the said lower limit, and since it is easy to improve the film-forming property of a resin laminated body (A), it is preferable. MFR can be measured according to the method specified in JIS K 7210: 1999 "Test Methods for Melt Mass Flow Rate (MFR) and Melt Volume Flow Rate (MVR) of Plastics-Thermoplastics".
偏二氟乙烯樹脂在工業上係依據懸浮聚合法或乳化聚合法而製造。懸浮聚合法係以水作為介質,以分散劑使單體分散在介質中作為液滴,溶解於單體中之有機過氧化物作為聚合起始劑而聚合來實施,可獲得100至300μm之粒狀之聚合物。懸浮聚合物相較於乳化聚合物,因製造步驟簡單,且粉體之操作性優,且如乳化聚合物一般不含有含鹼金屬之乳化劑或鹽析劑,故為較佳。 The vinylidene fluoride resin is industrially manufactured according to a suspension polymerization method or an emulsion polymerization method. Suspension polymerization is carried out by using water as the medium, dispersing the monomer in the medium as droplets, and dissolving the organic peroxide dissolved in the monomer as the polymerization initiator to carry out the polymerization. It can obtain 100 to 300 μm particles. Like polymer. Compared to emulsified polymers, suspended polymers are preferred because of the simpler manufacturing steps and superior powder handling, and the emulsified polymers generally do not contain alkali metal-containing emulsifiers or salting-out agents.
偏二氟乙烯樹脂係可使用市售品。較佳市售品之例係可舉例如Kureha(股)之「KF Polymer(註冊商標)T # 1300、T # 1100、T # 1000、T # 850、W # 850、W # 1000、W # 1100及W # 1300」、Soevay公司製之「SOLEF(註冊商標)6012、6010及6008」。 A commercially available vinylidene fluoride resin can be used. Examples of preferred commercially available products are, for example, "KF Polymer (registered trademark) T # 1300, T # 1100, T # 1000, T # 850, W # 850, W # 1000, W # 1100) of Kureha Co., Ltd. And W # 1300 "," SOLEF (registered trademark) 6012, 6010 and 6008 "manufactured by Soevay.
中間層係可進一步含有與(甲基)丙烯酸樹脂及偏二氟乙烯樹脂相異之其它之樹脂。含有其它之樹脂時,只要無明顯損及本發明之積層體之透明性,其種類係無特別限定。從本發明之積層體之硬度及耐候性之觀點而言,其它之樹脂之量係依據該中間層所含有之全樹脂成分,以15質量%以下為較佳,10質量%以下為更佳,5質量%以下為再更佳。其它之樹脂係可舉例如聚碳酸酯樹脂、聚醯胺樹脂、丙烯酸腈-苯乙烯共聚物、甲基丙烯酸甲 酯-苯乙烯共聚物、聚對苯二甲酸乙二酯等。中間層可進一步含有其它之樹脂,但從透明性之觀點而言,其它之樹脂之量係以1質量%以下為較佳,在中間層所含有之樹脂以僅有(甲基)丙烯酸樹脂及偏二氟乙烯樹脂為更佳。 The intermediate layer system may further contain other resins different from (meth) acrylic resin and vinylidene fluoride resin. When other resins are contained, the type is not particularly limited as long as the transparency of the laminated body of the present invention is not significantly impaired. From the viewpoint of the hardness and weather resistance of the laminated body of the present invention, the amount of other resins is based on the total resin content contained in the intermediate layer, preferably 15% by mass or less, and more preferably 10% by mass or less. 5 mass% or less is even more preferred. Other resins include polycarbonate resin, polyamide resin, acrylic nitrile-styrene copolymer, methyl methacrylate-styrene copolymer, polyethylene terephthalate, and the like. The intermediate layer may further contain other resins, but from the viewpoint of transparency, the amount of other resins is preferably 1% by mass or less. The resin contained in the intermediate layer is only (meth) acrylic resin and Vinylidene fluoride resin is more preferred.
依據在中間層所含有之全樹脂成分,中間層中之鹼金屬之含量為50ppm以下。中間層中之鹼金屬之含量超過上述之上限時,將本發明之積層體在高溫高濕環境下長期間使用之時會產生透明性之降低。中間層中之鹼金屬之含量較佳係30ppm以下,更佳係10ppm以下,再更佳係1ppm以下。中間層中之鹼金屬之含量為上述之上限以下時,容易抑制在高溫高濕環境下長期間使用本發明之積層體時之透明性之降低,故為較佳。中間層中之鹼金屬之含量之下限值為0,從容易抑制本發明之積層體之透明性之降低的觀點而言,以實質上不含有為極佳。在此,中間層所含有之(甲基)丙烯酸樹脂及/或偏二氟乙烯樹脂中會殘留有在製造步驟使用之微量的乳化劑等。因此,源自殘留之乳化劑,在中間層含有例如0.05ppm以上之鈉或鉀等鹼金屬。特別在中間層所含有之(甲基)丙烯酸樹脂及/或偏二氟乙烯樹脂係藉由乳化聚合而得到者之時,殘留在樹脂中之乳化劑之量變多,中間層中之鹼金屬之含量亦變高。從容易抑制本發明之積層體之透明性之低下的觀點而言,中間層所含有之(甲基)丙烯酸樹脂及偏二氟乙烯樹脂,係以使用鹼金屬之含量較少的樹脂為較佳。 The content of the alkali metal in the intermediate layer is 50 ppm or less based on the entire resin component contained in the intermediate layer. When the content of the alkali metal in the intermediate layer exceeds the above-mentioned upper limit, when the laminated body of the present invention is used in a high-temperature and high-humidity environment for a long period of time, a decrease in transparency may occur. The content of the alkali metal in the intermediate layer is preferably 30 ppm or less, more preferably 10 ppm or less, and even more preferably 1 ppm or less. When the content of the alkali metal in the intermediate layer is below the above-mentioned upper limit, it is easy to suppress a decrease in transparency when the laminated body of the present invention is used for a long period of time in a high-temperature and high-humidity environment. The lower limit of the content of the alkali metal in the intermediate layer is 0, and from the viewpoint of easily suppressing the decrease in the transparency of the laminated body of the present invention, it is excellent that it does not substantially contain it. Here, trace amounts of emulsifiers and the like used in the manufacturing process remain in the (meth) acrylic resin and / or vinylidene fluoride resin contained in the intermediate layer. Therefore, the residual emulsifier contains an alkali metal such as sodium or potassium in an amount of 0.05 ppm or more. Especially when the (meth) acrylic resin and / or vinylidene fluoride resin contained in the intermediate layer are obtained by emulsion polymerization, the amount of the emulsifier remaining in the resin increases, and the amount of alkali metals in the intermediate layer increases. The content also becomes higher. From the viewpoint that the transparency of the laminated body of the present invention is easily suppressed, the (meth) acrylic resin and vinylidene fluoride resin contained in the intermediate layer are preferably resins containing less alkali metal. .
為了使樹脂中之鹼金屬之含量設為上述範 圍內,樹脂之聚合時只要減少含有鹼金屬之化合物之使用量、或增加聚合後之洗淨步驟而除去含有鹼金屬之化合物即可。鹼金屬之含量係例如可藉由感應耦合電漿質量分析法(ICP/MS)求得。感應結合電漿質量分析法係例如將要測定之試樣顆粒藉由高溫灰化熔解法、高溫灰化酸溶解法、添加Ca之灰化酸溶解法、燃燒吸收法、低溫灰化酸溶解法等之適宜方法將試樣灰化,再使其溶解於酸中,只要將此溶解液定容而以感應耦合電漿質量分析法測定鹼金屬之含量即可。 In order to keep the content of the alkali metal in the resin within the above range, the resin may be polymerized by reducing the amount of the alkali metal-containing compound or increasing the washing step after the polymerization to remove the alkali metal-containing compound. The content of the alkali metal can be obtained by, for example, inductively coupled plasma mass spectrometry (ICP / MS). Inductively coupled plasma mass analysis method is, for example, using high temperature ashing melting method, high temperature ashing acid dissolving method, Ca adding ashing acid dissolving method, combustion absorption method, low temperature ashing acid dissolving method, etc. A suitable method is to ash the sample, and then dissolve it in the acid, as long as the volume of the solution is determined and the content of alkali metal is determined by inductively coupled plasma mass analysis.
樹脂積層體(A)係至少具有存在於中間層之兩側的熱塑性樹脂層。熱塑性樹脂層係可在中間層之兩側分別為相同,亦可為相異之層。 The resin laminate (A) is a thermoplastic resin layer having at least both sides of the intermediate layer. The thermoplastic resin layer may be the same on both sides of the intermediate layer, or may be different layers.
熱塑性樹脂層係含有至少1種之熱塑性樹脂。熱塑性樹脂層係從容易提高成形加工性之觀點而言,依據各別之熱塑性樹脂層所含有之全樹脂成分,較佳係含有60質量%以上、更佳係70質量%以上、再更佳係80質量%以上之熱塑性樹脂。熱塑性樹脂之量之上限係100質量%。熱塑性樹脂係可舉例如(甲基)丙烯酸樹脂、聚碳酸酯樹脂、環烯烴樹脂等。熱塑性樹脂係從容易提高熱塑性樹脂層及中間層之接著性之觀點而言,以(甲基)丙烯酸樹脂或聚碳酸酯樹脂為較佳。熱塑性樹脂層係可含有1種之熱塑性樹脂,亦可含有2種以上之熱塑性樹脂。 The thermoplastic resin layer contains at least one type of thermoplastic resin. The thermoplastic resin layer preferably contains 60% by mass or more, more preferably 70% by mass or more, based on all resin components contained in the respective thermoplastic resin layers, from the viewpoint of easily improving the moldability. 80% by mass or more of thermoplastic resin. The upper limit of the amount of the thermoplastic resin is 100% by mass. Examples of the thermoplastic resin system include (meth) acrylic resin, polycarbonate resin, and cycloolefin resin. The thermoplastic resin is preferably a (meth) acrylic resin or a polycarbonate resin from the viewpoint of easily improving the adhesion between the thermoplastic resin layer and the intermediate layer. The thermoplastic resin layer may contain one type of thermoplastic resin, or may contain two or more types of thermoplastic resin.
從樹脂積層體(A)之耐熱性之觀點而言,熱塑性樹脂層所含有之熱塑性樹脂依據JIS K 7206:1999而 測定,較佳係具有100至160℃、更佳係102至155℃、再更佳係102至152℃之菲卡軟化溫度。在此,上述之菲卡軟化溫度在熱塑性樹脂層含有1種之熱塑性樹脂時,為其樹脂之菲卡軟化溫度,在熱塑性樹脂層含有2種以上之熱塑性樹脂時,為複數之熱塑性樹脂之混合物之菲卡軟化溫度。在本發明中,菲卡軟化溫度係依據JIS K 7206:1999「塑膠-熱塑性塑膠-菲卡(Vicat)軟化溫度(VST)試驗方法」規定之B50法而測定者。菲卡軟化溫度係以Heat Distortion Tester〔安田精機製作(股)所製之“148-6連型”〕測定者。此時之試驗片係將各原料擠壓成形為3mm厚而進行測定。 From the viewpoint of the heat resistance of the resin laminate (A), the thermoplastic resin contained in the thermoplastic resin layer is measured in accordance with JIS K 7206: 1999, preferably having a temperature of 100 to 160 ° C, more preferably 102 to 155 ° C, and More preferably, it is a Ficca softening temperature of 102 to 152 ° C. Here, when the above-mentioned Fika softening temperature includes one type of thermoplastic resin in the thermoplastic resin layer, the Fika softening temperature of the resin is a mixture of a plurality of thermoplastic resins when the thermoplastic resin layer contains two or more types of thermoplastic resin. Fica softening temperature. In the present invention, the Ficca softening temperature is measured according to the B50 method specified in JIS K 7206: 1999 "Plastic-Thermoplastic-Vicat Softening Temperature (VST) Test Method". Fica softening temperature is measured by Heat Distortion Tester ["148-6 continuous type" manufactured by Yasuda Seiki Co., Ltd.]. The test piece at this time was measured by extruding each raw material to a thickness of 3 mm.
以提高熱塑性樹脂層之強度及彈性等之目的,熱塑性樹脂層亦可更含有熱塑性樹脂以外之其它之樹脂(例如填充劑或樹脂粒子等之熱硬化性樹脂)。此情形,依據在各別之熱塑性樹脂層所含有之全樹脂成分,其它之樹脂之量較佳係40質量%以下,更佳係30質量%以下,再更佳係20質量%以下。其它之樹脂之量之下限係0質量%。 For the purpose of improving the strength and elasticity of the thermoplastic resin layer, the thermoplastic resin layer may further contain a resin other than the thermoplastic resin (for example, a thermosetting resin such as a filler or resin particles). In this case, based on the total resin components contained in the respective thermoplastic resin layers, the amount of other resins is preferably 40% by mass or less, more preferably 30% by mass or less, and even more preferably 20% by mass or less. The lower limit of the amount of other resins is 0% by mass.
熱塑性樹脂層係成形加工性為良好,從容易提高與中間層之密著性之觀點而言,較佳係(甲基)丙烯酸樹脂層或聚碳酸酯樹脂層。 The thermoplastic resin layer is good in terms of molding processability, and is preferably a (meth) acrylic resin layer or a polycarbonate resin layer from the viewpoint of easily improving the adhesion with the intermediate layer.
以下說明有關熱塑性樹脂層為(甲基)丙烯酸樹脂層之本發明之一態樣。在此態樣中,熱塑性樹脂層係包含1種以上之(甲基)丙烯酸樹脂。熱塑性樹脂層係從表面硬度之觀點而言,以在各別之熱塑性樹脂層所含有之全樹脂成分為基準,較佳係含有50質量%以上、更佳係60 質量%以上、再更佳係70質量%以上之(甲基)丙烯酸樹脂。 One aspect of the present invention in which the thermoplastic resin layer is a (meth) acrylic resin layer will be described below. In this aspect, the thermoplastic resin layer contains one or more (meth) acrylic resins. From the viewpoint of surface hardness, the thermoplastic resin layer is based on all resin components contained in the respective thermoplastic resin layers, and preferably contains 50% by mass or more, more preferably 60% by mass or more, and even more preferably 70% by mass or more of (meth) acrylic resin.
(甲基)丙烯酸樹脂可舉例如有關在中間層所含有之(甲基)丙烯酸樹脂所記載之樹脂。有關中間層所記載之較佳的(甲基)丙烯酸樹脂係只要無特別記載,作為在熱塑性樹脂層所含有之(甲基)丙烯酸樹脂亦同樣較佳。熱塑性樹脂層所含有之(甲基)丙烯酸樹脂、及中間層所含有之(甲基)丙烯酸樹脂係可為相同或相異。 Examples of the (meth) acrylic resin include those described in relation to the (meth) acrylic resin contained in the intermediate layer. As long as the (meth) acrylic resin described in the intermediate layer is not specifically mentioned, it is also preferable as the (meth) acrylic resin contained in the thermoplastic resin layer. The (meth) acrylic resin contained in the thermoplastic resin layer and the (meth) acrylic resin contained in the intermediate layer may be the same or different.
(甲基)丙烯酸樹脂之重量平均分子量(Mw)係成形加工性為良好,從容易提高力學強度之觀點而言,較佳係50,000至300,000,更佳係70,000至250,000。重量平均分子量係藉由凝膠滲透層析(GPC)測定來測定。 The weight average molecular weight (Mw) of the (meth) acrylic resin is good in terms of molding processability. From the viewpoint of easily improving the mechanical strength, it is preferably 50,000 to 300,000, and more preferably 70,000 to 250,000. The weight average molecular weight is measured by gel permeation chromatography (GPC) measurement.
在此態樣中,熱塑性樹脂層可進一步可含有1種以上之(甲基)丙烯酸樹脂以外之熱塑性樹脂。(甲基)丙烯酸樹脂以外之熱塑性樹脂較佳係會與(甲基)丙烯酸樹脂相溶之熱塑性樹脂。具體上係可舉例如甲基丙烯酸甲酯-苯乙烯-馬來酸酐共聚物(例如電氣化學工業製「Rejisufai」)、甲基丙烯酸甲酯-甲基丙烯酸共聚物(例如Arkema製「Altuglass HT121」)、聚碳酸酯樹脂。從耐熱性之觀點而言,(甲基)丙烯酸樹脂以外之熱塑性樹脂依據JIS K 7206:1999而測定,較佳係具有115℃以上、更佳係117℃以上、再更佳係120℃以上之菲卡軟化溫度。又,從耐熱性及表面硬度之觀點而言,熱塑性樹脂層係以實質上不含有偏二氟乙烯樹脂為較佳。 In this aspect, the thermoplastic resin layer may further contain a thermoplastic resin other than one or more (meth) acrylic resins. The thermoplastic resin other than the (meth) acrylic resin is preferably a thermoplastic resin that is compatible with the (meth) acrylic resin. Specific examples thereof include a methyl methacrylate-styrene-maleic anhydride copolymer (for example, "Rejisufai" manufactured by Denki Chemical Industries), and a methyl methacrylate-methacrylic copolymer (for example, "Altuglass HT121" manufactured by Arkema). ), Polycarbonate resin. From the viewpoint of heat resistance, thermoplastic resins other than (meth) acrylic resins are measured in accordance with JIS K 7206: 1999, preferably having a temperature of 115 ° C or higher, more preferably 117 ° C or higher, and even more preferably 120 ° C or higher. Fica softening temperature. From the viewpoint of heat resistance and surface hardness, it is preferable that the thermoplastic resin layer does not substantially contain vinylidene fluoride resin.
在此態樣中,熱塑性樹脂層之鉛筆硬度係 從提高耐刮傷性之觀點而言,以HB以上為較佳,以F以上為更佳,以H以上為再更佳。 In this aspect, the pencil hardness of the thermoplastic resin layer is from the viewpoint of improving scratch resistance, preferably HB or higher, more preferably F or higher, and even more preferably H or higher.
其次,以下說明有關熱塑性樹脂層為聚碳酸酯樹脂層之本發明之另外一態樣。在此態樣中,熱塑性樹脂層係包含1種以上之聚碳酸酯樹脂。熱塑性樹脂層係從耐衝撃性之觀點而言,以各別之熱塑性樹脂層所含有之全樹脂成分為基準,較佳係含有60質量%以上、更佳係70質量%以上、再更佳係80質量%以上之聚碳酸酯樹脂。 Next, another aspect of the present invention in which the thermoplastic resin layer is a polycarbonate resin layer will be described below. In this aspect, the thermoplastic resin layer contains one or more polycarbonate resins. From the standpoint of impact resistance, the thermoplastic resin layer is based on the total resin content of each thermoplastic resin layer, and preferably contains 60% by mass or more, more preferably 70% by mass or more, and even more preferably 80% by mass or more of polycarbonate resin.
聚碳酸酯樹脂係可舉例如:藉由使各種之二羥基二芳基化合物與光氣(phosgene)反應之光氣法所得之聚合物、或藉由使二羥基二芳基化合物與二苯基碳酸酯等碳酸酯反應之酯交換法所得之聚合物,具體上係可舉例如由2,2-雙(4-羥基苯基)丙烷(通稱雙酚A)所製造之聚碳酸酯樹脂。 Examples of the polycarbonate resin are polymers obtained by a phosgene method in which various dihydroxy diaryl compounds are reacted with phosgene, or by using a dihydroxy diaryl compound and diphenyl. The polymer obtained by the transesterification reaction of carbonates such as carbonates is specifically a polycarbonate resin produced from 2,2-bis (4-hydroxyphenyl) propane (commonly referred to as bisphenol A).
上述二羥基二芳基化合物係除了雙酚A之外,尚可舉例如雙(4-羥基苯基)甲烷、1,1-雙(4-羥基苯基)乙烷、2,2-雙(4-羥基苯基)丁烷、2,2-雙(4-羥基苯基)辛烷、雙(4-羥基苯基)苯基甲烷、2,2-雙(4-羥基苯基-3-甲基苯基)丙烷、1,1-雙(4-羥基-3-第三丁基苯基)丙烷、2,2-雙(4-羥基-3-溴苯基)丙烷、2,2-雙(4-羥基-3,5-二溴苯基)丙烷、2,2-雙(4-羥基-3,5-二氯苯基)丙烷之雙(羥基芳基)烷類,如1,1-雙(4-羥基苯基)環戊烷、1,1-雙(4-羥基苯基)環己烷之雙(羥基芳基)環烷類,如4,4’-二羥基二苯基醚、4,4’-二羥基-3,3’-二甲基二苯基醚之二羥基二芳基醚類,如4,4’-二羥基二苯 基硫醚之二羥基二芳基硫醚類,如4,4’-二羥基二苯基亞碸、4,4’-二羥基-3,3’-二甲基二苯基亞碸之二羥基二芳基亞碸類,如4,4’-二羥基二苯基碸、4,4’-二羥基-3,3’-二甲基二苯基碸之二羥基二芳基碸類。 Examples of the dihydroxydiaryl compound include bisphenol A, and examples thereof include bis (4-hydroxyphenyl) methane, 1,1-bis (4-hydroxyphenyl) ethane, and 2,2-bis ( 4-hydroxyphenyl) butane, 2,2-bis (4-hydroxyphenyl) octane, bis (4-hydroxyphenyl) phenylmethane, 2,2-bis (4-hydroxyphenyl-3- (Methylphenyl) propane, 1,1-bis (4-hydroxy-3-tert-butylphenyl) propane, 2,2-bis (4-hydroxy-3-bromophenyl) propane, 2,2- Bis (4-hydroxy-3,5-dibromophenyl) propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane, bis (hydroxyaryl) alkanes, such as 1, 1-bis (4-hydroxyphenyl) cyclopentane, 1,1-bis (4-hydroxyphenyl) cyclohexane, bis (hydroxyaryl) cycloalkanes, such as 4,4'-dihydroxydibenzene Ethers, dihydroxydiaryl ethers of 4,4'-dihydroxy-3,3'-dimethyldiphenyl ether, such as dihydroxydiaryl of 4,4'-dihydroxydiphenyl sulfide Sulfides, such as 4,4'-dihydroxydiphenylsulfinium, 4,4'-dihydroxy-3,3'-dimethyldiphenylsulfinium, and dihydroxydiarylsulfinium, Such as 4,4'-dihydroxydiphenylfluorene, 4,4'-dihydroxy-3,3'-dimethyldiphenylfluorene's dihydroxydiarylfluorenes.
此等係可單獨或混合2種以上而使用,但此等之外,亦可混合使用哌、二哌啶基氫醌、間苯二酚、4,4’-二羥基二苯基等。 These systems can be used alone or as a mixture of two or more of them. , Dipiperidinyl hydroquinone, resorcinol, 4,4'-dihydroxydiphenyl and the like.
進一步,亦可將上述之二羥基芳基化合物與以下所示之3元以上之酚化合物混合使用。3元以上之酚係可舉例如藤黃酚(phloroglucin)、4,6-二甲基-2,4,6-三-(4-羥基苯基)-庚烯、2,4,6-二甲基-2,4,6-三-(4-羥基苯基)-庚烷、1,3,5-三-(4-羥基苯基)-苯、1,1,1-三-(4-羥基苯基)-乙烷及2,2-雙-〔4,4-(4,4’-二羥基二苯基)-環己基〕-丙烷等。 Further, the above-mentioned dihydroxyaryl compound may be used in combination with a ternary or higher phenol compound shown below. Examples of phenols having three or more members include phloroglucin, 4,6-dimethyl-2,4,6-tri- (4-hydroxyphenyl) -heptene, and 2,4,6-dione. Methyl-2,4,6-tri- (4-hydroxyphenyl) -heptane, 1,3,5-tri- (4-hydroxyphenyl) -benzene, 1,1,1-tri- (4 -Hydroxyphenyl) -ethane and 2,2-bis- [4,4- (4,4'-dihydroxydiphenyl) -cyclohexyl] -propane and the like.
上述聚碳酸酯樹脂以外之聚碳酸酯樹脂可舉例如由異山梨醇與芳香族二醇所合成之聚碳酸酯。該聚碳酸酯之例可舉例如三菱化學製「DURABIO(商標註冊)」。 Examples of the polycarbonate resin other than the polycarbonate resin include polycarbonates synthesized from isosorbide and an aromatic diol. Examples of the polycarbonate include "DURABIO (trademark registration)" manufactured by Mitsubishi Chemical Corporation.
可使用市售品作為聚碳酸酯樹脂,可舉例如住化Styron Polycarbonate股份有限公司製「Calibre(註冊商標)301-4、301-10、301-15、301-22、301-30、301-40、SD2221W、SD2201W、TR2201」等。 A commercially available product can be used as the polycarbonate resin. For example, "Calibre (registered trademark) 301-4, 301-10, 301-15, 301-22, 301-30, 301-" manufactured by Sumika Styron Polycarbonate Co., Ltd. can be used. 40, SD2221W, SD2201W, TR2201 "and so on.
在此態樣中,聚碳酸酯樹脂之重量平均分子量(Mw)係從容易提高耐衝撃性及成形加工性之觀點而言,較佳係20,000至70,000,更佳係25,000至60,000。重量平均分子量係藉由凝膠滲透層析儀(GPC)而測定者。 In this aspect, the weight average molecular weight (Mw) of the polycarbonate resin is preferably 20,000 to 70,000, and more preferably 25,000 to 60,000, from the viewpoint of easily improving impact resistance and molding processability. The weight average molecular weight is measured by a gel permeation chromatography (GPC).
在此態樣中,熱塑性樹脂層所含有之聚碳酸酯樹脂以溫度300℃及荷重1.2kg之條件進行測定,較佳係具有3至120cm3/10分鐘、更佳係3至80cm3/10分鐘再更佳係4至40cm3/10分鐘、特佳係10至40cm3/10分鐘之熔融體積流率(以下,亦稱為MVR)。MVR高於上述之下限時,流動性夠高,在熔融共擠出成形等時容易進行成形加工,不易產生外觀不良,故為較佳。MVR低於上述之上限時,因容易提高聚碳酸酯樹脂層之強度等之機械特性,故為較佳。MVR係可對於聚碳酸酯系樹脂之材料依據JIS K 7210,在1.2kg之荷重下、300℃之條件進行測定。 In this aspect, the polycarbonate resin contained in the thermoplastic resin layer at a temperature of 300 deg.] C and a load of 1.2kg of measurement, the preferred system having 3 to 120cm 3/10 min more preferably 3 to line 80cm 3/10 more preferably 4 minutes to train to 40cm 3/10 min, particularly preferably based melt volume flow rate of 10 to 40cm 3/10 minutes (hereinafter, also referred to as MVR). When the MVR is above the lower limit described above, the fluidity is high enough, and it is easy to perform molding processing during melt coextrusion molding and the like, and it is not easy to cause appearance defects, so it is preferable. When the MVR is lower than the above upper limit, it is preferable because mechanical properties such as the strength of the polycarbonate resin layer can be easily improved. The MVR system can measure the material of the polycarbonate resin in accordance with JIS K 7210 under conditions of a load of 1.2 kg and 300 ° C.
在此態樣中,熱塑性樹脂層係可進一步含有1種以上之聚碳酸酯樹脂以外之熱塑性樹脂。聚碳酸酯樹脂以外之熱塑性樹脂係以會與聚碳酸酯樹脂相溶之熱塑性樹脂為較佳,以(甲基)丙烯酸樹脂為更佳,以在結構中具有芳香環或環烯烴之甲基丙烯酸樹脂再更佳。熱塑性樹脂層含有聚碳酸酯樹脂及上述之(甲基)丙烯酸樹脂,係相較於僅含有聚碳酸酯樹脂之情形更可提高熱塑性樹脂層之表面硬度,故為較佳。 In this aspect, the thermoplastic resin layer may further contain a thermoplastic resin other than a polycarbonate resin. The thermoplastic resin other than the polycarbonate resin is preferably a thermoplastic resin compatible with the polycarbonate resin, more preferably a (meth) acrylic resin, and a methacrylic acid having an aromatic ring or a cycloolefin in the structure. Resin is even better. The thermoplastic resin layer contains a polycarbonate resin and the above-mentioned (meth) acrylic resin, which is preferable because the surface hardness of the thermoplastic resin layer can be increased as compared with the case where only the polycarbonate resin is contained.
在不阻礙本發明之效果之範圍內,樹脂積層體(A)中之中間層及熱塑性樹脂層之至少一層亦可更含有一般所使用之各種之添加劑。添加劑係可舉例如安定劑、抗氧化劑、紫外線吸收劑、光安定劑、發泡劑、滑劑、脫模劑、抗靜電劑、阻燃劑、脫模劑、聚合抑制劑、難燃助劑、補強劑、成核劑、上藍劑等著色劑等。 As long as the effect of the present invention is not hindered, at least one of the intermediate layer and the thermoplastic resin layer in the resin laminate (A) may further contain various additives generally used. Examples of the additives include stabilizers, antioxidants, ultraviolet absorbers, light stabilizers, foaming agents, slip agents, release agents, antistatic agents, flame retardants, release agents, polymerization inhibitors, and flame retardant additives. , Reinforcing agents, nucleating agents, blueing agents and other coloring agents.
著色劑係可舉例具有蒽醌骨格之化合物、具有酞菁骨格之化合物等。此等之中,具有蒽醌骨格之化合物從耐熱性之觀點而言為較佳。 Examples of the colorant system include a compound having anthraquinone skeleton and a compound having phthalocyanine skeleton. Among these, compounds having anthraquinone skeleton are preferred from the viewpoint of heat resistance.
中間層及熱塑性樹脂層之至少一層更含有著色劑之時,各層中之著色劑之含量係可依照目的、著色劑之種類等而適當選擇。使用上藍劑作為著色劑時,其含量係以含有上藍劑之各層所含有之全樹脂成分為基準,可設為0.01至10ppm左右。此含量較佳係0.01ppm以上,更佳係0.05ppm以上,再更佳係0.1ppm以上,又較佳係7ppm以下,更佳係5ppm以下,再更佳係4ppm以下,特佳係3ppm以下。上藍劑係可適宜使用公知者,分別以商品名表示,可舉例如Macrolex(註冊商標)Blue RR(Bayer公司製)、Macrolex(註冊商標)Blue 3R(Bayer公司製)、Sumiplast(註冊商標)Viloet B(住化Chemtex公司製)及Polysynthren(註冊商標)Blue RLS(Clariant公司製)、Diaresin Violet D、Diaresin Blue G、Diaresin Blue N(以上,三菱化學股份有限公司製)。 When at least one of the intermediate layer and the thermoplastic resin layer further contains a colorant, the content of the colorant in each layer can be appropriately selected according to the purpose, the type of the colorant, and the like. When the bluing agent is used as the coloring agent, the content is based on the total resin content contained in each layer containing the bluing agent, and can be set to about 0.01 to 10 ppm. The content is preferably 0.01 ppm or more, more preferably 0.05 ppm or more, still more preferably 0.1 ppm or more, still more preferably 7 ppm or less, even more preferably 5 ppm or less, even more preferably 4 ppm or less, and particularly preferably 3 ppm or less. The bluing agent can be appropriately used by a publicly known agent, and is represented by a trade name, for example, Macrolex (registered trademark) Blue RR (manufactured by Bayer), Macrolex (registered trademark) Blue 3R (manufactured by Bayer), Sumiplast (registered trademark) Viloet B (manufactured by Sumika Chemtex) and Polysynthren (registered trademark) Blue RLS (manufactured by Clariant), Diaresin Violet D, Diaresin Blue G, and Diaresin Blue N (above, manufactured by Mitsubishi Chemical Corporation).
紫外線吸收劑係無特別限定,可使用以往公知之各種紫外線吸收劑。可舉例如在200至320nm或320至400nm具有吸收極大之紫外線吸收劑。具體上係可舉例如三系紫外線吸收劑、二苯甲酮系紫外線吸收劑、苯并三唑系紫外線吸收劑、苯甲酸酯系紫外線吸收劑、氰基丙烯酸酯系紫外線吸收劑。就紫外線吸收劑而言,可將此等紫外線吸收劑之1種單獨使用或組合2種以上而使用。併 用在200至320nm具有吸收極大之至少1種之紫外線吸收劑、及在320至400nm具有吸收極大之至少1種之紫外線吸收劑,從更有效地防止紫外線所致之損傷的觀點而言,亦為較佳。就紫外線吸收劑而言,可使用市售品,例如Chemipro化成股份有限公司製之「Kemisorb102」(2,4-雙(2,4-二甲基苯基)-6-(2-羥基-4-N-辛氧苯基)-1,3,5-三)(吸光度0.1)、ADEKA股份有限公司製之「Adecastab LA-F70」(2,4,6-參(2-羥基-4-己氧基-3-甲基苯基)-1,3,5-三)(吸光度0.6)、「Adecastab LA-31、LA-31RG、LA-31G」(2,2’-亞甲基雙(4-(1,1,3,3-四甲基丁基)-6-(2H-苯并三唑-2-基)酚)(吸光度0.2)、ADEKA股份有限公司製之「Adk Stab LA-46」(2-(4,6-二苯基-1,3,5-三-2-基)-5-(2-(2-乙基己醯氧基)乙氧基)酚)(吸光度0.05)或BASF日本股份有限公司製之「Tinuvin 1577」(2,4-二苯基-6-(2-羥基-4-己氧基苯基)-1,3,5-三)(吸光度0.1)等。 The ultraviolet absorber is not particularly limited, and various conventionally known ultraviolet absorbers can be used. For example, an ultraviolet absorber having a large absorption at 200 to 320 nm or 320 to 400 nm can be mentioned. Specifically, for example, three UV absorber, benzophenone UV absorber, benzotriazole UV absorber, benzoate UV absorber, cyanoacrylate UV absorber. As the ultraviolet absorber, one kind of these ultraviolet absorbers can be used alone or in combination of two or more kinds. From the viewpoint of more effectively preventing damage caused by ultraviolet rays, a combination of at least one type of ultraviolet absorbent having a maximum absorption at 200 to 320 nm and at least one type of ultraviolet absorber having a maximum absorption at 320 to 400 nm is also used. Is better. As the ultraviolet absorber, a commercially available product such as "Kemisorb 102" (2,4-bis (2,4-dimethylphenyl) -6- (2-hydroxy-4) manufactured by Chemipro Chemical Co., Ltd. can be used. -N-octyloxyphenyl) -1,3,5-tri ) (Absorbance 0.1), "Adecastab LA-F70" (2,4,6-ginseng (2-hydroxy-4-hexyloxy-3-methylphenyl) -1,3,5 manufactured by ADEKA Corporation -three ) (Absorbance 0.6), "Adecastab LA-31, LA-31RG, LA-31G"(2,2'-methylenebis (4- (1,1,3,3-tetramethylbutyl) -6 -(2H-benzotriazol-2-yl) phenol) (absorbance 0.2), "Adk Stab LA-46" (2- (4,6-diphenyl-1,3,5) manufactured by ADEKA Corporation -three -2-yl) -5- (2- (2-ethylhexyloxy) ethoxy) phenol) (absorbance 0.05) or "Tinuvin 1577" (2,4-diphenyl) manufactured by BASF Japan Co., Ltd. Phenyl-6- (2-hydroxy-4-hexyloxyphenyl) -1,3,5-tri ) (Absorbance 0.1) and so on.
中間層及熱塑性樹脂層之至少一層進一步含有紫外線吸收劑時,各層中之紫外線吸收劑之含量係可依據目的、紫外線吸收劑之種類等而適當選擇。例如,紫外線吸收劑之含量係依據含有紫外線吸收劑之各層所含有之全樹脂成分,可設為0.005至2.0質量%左右。紫外線吸收劑之含量較佳係0.01質量%以上,更佳係0.02質量%以上,再更佳係0.03質量%以上。又,紫外線吸收劑之含量較佳係1.5質量%以下,更佳係1.0質量%以下。紫外線吸收劑之含量為上述之下限以上,從容易提高紫外線吸收效 果之觀點而言,係為較佳,為上述之上限以下,因容易防止樹脂積層體之色調(例如黃色度YI)之變化,故為較佳。例如以上述之量使用上述市售品之「Adk Stab LA-31、LA-31RG、LA-31G」為較佳。 When at least one of the intermediate layer and the thermoplastic resin layer further contains an ultraviolet absorber, the content of the ultraviolet absorber in each layer can be appropriately selected depending on the purpose, the type of the ultraviolet absorber, and the like. For example, the content of the ultraviolet absorber may be about 0.005 to 2.0% by mass based on the total resin content contained in each layer containing the ultraviolet absorber. The content of the ultraviolet absorber is preferably 0.01% by mass or more, more preferably 0.02% by mass or more, and still more preferably 0.03% by mass or more. The content of the ultraviolet absorber is preferably 1.5% by mass or less, and more preferably 1.0% by mass or less. The content of the ultraviolet absorbent is at least the above lower limit. From the viewpoint of easily improving the ultraviolet absorption effect, the content is preferably lower than the above upper limit, because it is easy to prevent the color tone (such as yellowness YI) of the resin laminate from changing. It is better. For example, it is preferable to use the above-mentioned commercially available "Adk Stab LA-31, LA-31RG, LA-31G" in the above-mentioned amount.
本發明之另一態樣中,至少1層之熱塑性樹脂層為聚碳酸酯樹脂層,以各熱塑性樹脂層所含有之全樹脂成分為基準,含有0.005至2.0質量%之紫外線吸收劑乙事,因容易獲得耐光性優之樹脂積層體,故為較佳。 In another aspect of the present invention, at least one thermoplastic resin layer is a polycarbonate resin layer. Based on the total resin content of each thermoplastic resin layer, it contains 0.005 to 2.0% by mass of an ultraviolet absorber. Since it is easy to obtain the resin laminated body which is excellent in light resistance, it is preferable.
樹脂積層體(A)中,樹脂積層體之膜厚之平均值為100至2000μm,熱塑性樹脂層之膜厚之平均值較佳係分別為10至200μm。 In the resin laminate (A), the average film thickness of the resin laminate is 100 to 2000 μm, and the average film thickness of the thermoplastic resin layer is preferably 10 to 200 μm, respectively.
樹脂積層體(A)之膜厚之平均值係從本發明之積層體之剛性之觀點而言,較佳係100μm以上,更佳係200μm以上,再更佳係300μm以上。又,從透明性之觀點而言,較佳係2000μm以下,更佳係1500μm以下,再更佳係1000μm以下。樹脂積層體(A)之膜厚係藉由數位微米計來測定。在樹脂積層體(A)之10點進行上述測定之平均值設為膜厚之平均值。 The average value of the film thickness of the resin laminate (A) is from the viewpoint of the rigidity of the laminate of the present invention, preferably 100 μm or more, more preferably 200 μm or more, and even more preferably 300 μm or more. From the viewpoint of transparency, the thickness is preferably 2000 μm or less, more preferably 1500 μm or less, and even more preferably 1000 μm or less. The film thickness of the resin laminate (A) was measured with a digital micrometer. The average value of the above-mentioned measurement at 10 points of the resin laminate (A) was taken as the average value of the film thickness.
在樹脂積層體(A)中,熱塑性樹脂層之膜厚之平均值係從容易提高表面硬度之觀點而言,分別較佳係10μm以上,更佳係30μm以上,再更佳係50μm以上。又,從介電率之觀點而言,分別較佳係200μm以下,更佳係175μm以下,再更佳係150μm以下。熱塑性樹脂層之膜厚之平均值之測定方法係如上所述。 In the resin laminate (A), the average value of the film thickness of the thermoplastic resin layer is preferably 10 μm or more, more preferably 30 μm or more, and even more preferably 50 μm or more, from the viewpoint of easily improving the surface hardness. From the viewpoint of the dielectric constant, it is preferably 200 μm or less, more preferably 175 μm or less, and even more preferably 150 μm or less. The method for measuring the average film thickness of the thermoplastic resin layer is as described above.
在樹脂積層體(A)中,中間層之膜厚之平均值係從介電率之觀點而言,較佳係100μm以上,更佳係200μm以上,再更佳係300μm以上。又,從透明性之觀點而言,較佳係1500μm以下,更佳係1200μm以下,再更佳係1000μm以下。中間層之膜厚之平均值係可以與熱塑性樹脂層之膜厚之平均值之測定同樣之方法進行測定。 In the resin laminate (A), the average value of the film thickness of the intermediate layer is from the viewpoint of the dielectric constant, preferably 100 μm or more, more preferably 200 μm or more, and even more preferably 300 μm or more. From the viewpoint of transparency, the thickness is preferably 1500 μm or less, more preferably 1200 μm or less, and even more preferably 1000 μm or less. The average value of the film thickness of the intermediate layer can be measured in the same manner as the average value of the film thickness of the thermoplastic resin layer.
樹脂積層體(A)係可在熱塑性樹脂層之至少一表面具有硬塗層。硬塗層較佳係存在於熱塑性樹脂層之兩表面。 The resin laminate (A) may have a hard coat layer on at least one surface of the thermoplastic resin layer. The hard coat layer is preferably present on both surfaces of the thermoplastic resin layer.
硬塗層係由硬塗劑組成物形成。硬塗劑組成物係以賦予耐擦傷性之硬化性化合物作為必要成分,依需要,亦可含有例如硬化觸媒、導電性粒子、溶劑、流平劑、安定化劑、抗氧化劑、著色劑等。 The hard coat layer is formed of a hard coat composition. The hard coating composition is composed of a hardening compound that imparts abrasion resistance as an essential component, and may contain, for example, a hardening catalyst, conductive particles, a solvent, a leveling agent, a stabilizer, an antioxidant, a colorant, etc. .
硬化性化合物係可舉例如丙烯酸酯化合物、胺基甲酸酯丙烯酸酯化合物、環氧丙烯酸酯化合物、羧基改質環氧丙烯酸酯化合物、聚酯丙烯酸酯化合物、共聚合系丙烯酸酯化合物、脂環式環氧樹脂、縮水甘油基醚環氧樹脂、乙烯基醚化合物、氧雜環丁烷化合物等。硬化性化合物係從容易提高所得之硬塗層之耐擦傷性之觀點而言,較佳係多官能丙烯酸酯化合物、多官能胺基甲酸酯丙烯酸酯化合物、多官能環氧丙烯酸酯化合物等自由基聚合系之硬化性化合物、或烷氧基矽烷、烷基烷氧基矽烷等熱聚合系之硬化性化合物等。此等之硬化性化合物係會藉由照射例如電子束、放射線、紫外線等能量線而硬化者,或 會藉由加熱而硬化者為較佳。此等之硬化性化合物係可分別單獨使用,亦可組合2種以上之化合物而使用。 Examples of the hardening compound include an acrylate compound, a urethane acrylate compound, an epoxy acrylate compound, a carboxyl modified epoxy acrylate compound, a polyester acrylate compound, a copolymer acrylate compound, and an alicyclic ring. Formula epoxy resin, glycidyl ether epoxy resin, vinyl ether compound, oxetane compound and the like. The hardening compound is preferably a polyfunctional acrylate compound, a polyfunctional urethane acrylate compound, a polyfunctional epoxy acrylate compound, or the like from the viewpoint of easily improving the scratch resistance of the obtained hard coat layer. Hardening compounds based on polymer polymerization, or hardening compounds based on thermal polymerization such as alkoxysilane and alkylalkoxysilane. These hardenable compounds are preferably those which are hardened by irradiating energy rays such as electron beams, radiation, and ultraviolet rays, or those which are hardened by heating. These curable compounds may be used individually, or two or more compounds may be used in combination.
硬化性化合物係從容易提高硬塗層之透明性及表面硬度之觀點而言,以在分子中至少具有3個(甲基)丙烯醯氧基的化合物為較佳。在分子中至少具有3個(甲基)丙烯醯氧基的硬化性化合物係可舉例如三羥甲基丙烷三(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯、五甘油三(甲基)丙烯酸酯、新戊四醇三-或四-(甲基)丙烯酸酯、二新戊四醇三-、四-、五-或六-(甲基)丙烯酸酯、三新戊四醇四-、五-、六-或七-(甲基)丙烯酸酯之3元以上的多元醇之聚(甲基)丙烯酸酯;使在分子中至少具有2個異氰酸基之化合物與具有羥基之(甲基)丙烯酸酯,以羥基相對於異氰酸基為等莫耳以上之比例反應而得,且分子中之(甲基)丙烯醯氧基之數量為3個以上之胺基甲酸酯(甲基)丙烯酸酯〔例如藉由二異氰酸酯與新戊四醇三(甲基)丙烯酸酯之反應,可獲得6官能之胺基甲酸酯(甲基)丙烯酸酯〕;參(2-羥基乙基)異三聚氰酸之三(甲基)丙烯酸酯等。又,在此係例示單體,但亦可將此等單體直接使用,例如亦可使用呈二聚物、三聚物等之寡聚物之形式者。又,亦可併用單體與寡聚物。此等之(甲基)丙烯酸酯化合物可單獨或混合2種以上而使用。 The hardening compound is preferably a compound having at least three (meth) acrylic fluorenyloxy groups in the molecule from the viewpoint of easily improving the transparency and surface hardness of the hard coat layer. Examples of the hardening compound having at least three (meth) acryloxy groups in the molecule include trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, Glycerol tri (meth) acrylate, pentaglycerol tri (meth) acrylate, neopentaerythritol tri- or tetra- (meth) acrylate, dinepentaerythritol tri-, tetra-, penta- or hexa -(Meth) acrylic acid esters, poly (meth) acrylic acid esters of tri- or higher polyhydric alcohols of tri-pentaerythritol tetra-, penta-, hexa-, or hepta- (meth) acrylate; A compound having at least two isocyanate groups and a (meth) acrylic acid ester having a hydroxyl group are obtained by reacting a hydroxyl group with an equal molar ratio of isocyanate group or more, and the (meth) acrylic acid in the molecule is Urethane (meth) acrylates with 3 or more oxy groups [for example, by reacting diisocyanate with neopentaerythritol tri (meth) acrylate, 6-functional amino formic acid can be obtained Ester (meth) acrylate]; reference to (2-hydroxyethyl) tris (meth) acrylate of isocyanuric acid and the like. Although monomers are exemplified here, these monomers may be used directly, for example, those in the form of oligomers such as dimers and trimers may be used. A monomer and an oligomer may be used in combination. These (meth) acrylate compounds can be used alone or in combination of two or more.
就在分子中至少具有3個(甲基)丙烯醯氧基的硬化性化合物而言,亦可使用市售者。具體上係可舉例如任一者皆為新中村化學工業(股)製之「NK Hard M101」(胺 基甲酸酯丙烯酸酯系)、「NK Ester A-TMM-3L」(新戊四醇三丙烯酸酯)、「NK Ester A-TMMT」(新戊四醇四丙烯酸酯)、「NK Ester A-9530」(二新戊四醇五丙烯酸酯)及「NK Ester A-DPH」(二新戊四醇六丙烯酸酯)、日本化藥(股)製之「KAYARAD DPCA」(二新戊四醇六丙烯酸酯)、San nopco(股)製之「Nopcocure 200」系列、大日本Ink化學工業(股)製之「Unidic」系列等。 As the curable compound having at least three (meth) acrylic fluorenyloxy groups in the molecule, a commercially available one can also be used. Specific examples include "NK Hard M101" (urethane acrylate), "NK Ester A-TMM-3L" (neopentaerythritol) manufactured by Shin Nakamura Chemical Industry Co., Ltd. Triacrylate), NK Ester A-TMMT (nepentaerythritol tetraacrylate), NK Ester A-9530 (dipentaerythritol pentaacrylate), and NK Ester A-DPH (secondary Pentaerythritol hexaacrylate), KAYARAD DPCA (di-nepentaerythritol hexaacrylate) made by Nippon Kayaku Co., Ltd., and Nopcocure 200 series made by San nopco (stock), Dainippon Ink Chemical Industry ( "Unidic" series, etc.
使用在分子中至少具有3個(甲基)丙烯醯氧基的化合物作為硬化性化合物時,依需要,可併用其它之硬化性化合物,例如乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯之在分子中具有2個(甲基)丙烯醯氧基的化合物,惟其使用量相對於在分子中至少具有3個(甲基)丙烯醯氧基的化合物100質量份,通常為至20質量份為止。 When a compound having at least three (meth) acryloxy groups in the molecule is used as the hardening compound, other hardening compounds may be used in combination, such as ethylene glycol di (meth) acrylate, diethylene glycol, as required. Alcohol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate have 2 (meth) acrylic acid groups in the molecule The amount of the compound used is usually up to 20 parts by mass based on 100 parts by mass of the compound having at least 3 (meth) acryloxy groups in the molecule.
以紫外線使硬塗劑組成物硬化時,從容易提高硬塗層之表面硬度及密著性之觀點而言,以使用光聚合起始劑作為硬化觸媒為較佳。光聚合起始劑係可舉例如苯甲基、二苯甲酮及其衍生物、硫雜蒽酮類、苯甲基二甲基縮醛類、α-羥基烷基苯酮類、羥基酮類、胺基烷基酚類、醯基氧化膦類等。光聚合起始劑系可單獨使用上述之化合物,亦可組合2種以上而使用。光聚合起始劑之使用量相對於硬化性化合物100質量份,通常為0.1至5質量份。未達0.1重量部時,與不使用光聚合起始劑之情形比較, 有硬化速度不易變大之傾向。 When the hard coating agent composition is hardened with ultraviolet rays, it is preferable to use a photopolymerization initiator as a curing catalyst from the viewpoint of easily improving the surface hardness and adhesion of the hard coating layer. Examples of the photopolymerization initiator system include benzyl, benzophenone and its derivatives, thiaxanthone, benzyldimethylacetal, α-hydroxyalkyl phenone, and hydroxyketone. , Amino alkyl phenols, fluorenyl phosphine oxides, etc. The photopolymerization initiator may be used alone or in combination of two or more kinds. The amount of the photopolymerization initiator used is usually 0.1 to 5 parts by mass based on 100 parts by mass of the curable compound. When it is less than 0.1 part by weight, compared with a case where a photopolymerization initiator is not used, there is a tendency that the curing rate does not easily increase.
光聚合起始劑可使用市售者。具體上係可舉例如任一者均為Ciba‧Specialty‧Chemicals(股)製之「IRGACURE 651」、「IRGACURE 184」、「IRGACURE 500」、「IRGACURE 1000」、「IRGACURE 2959」、「DAROCUR 1173」、「IRGACURE 907」、「IRGACURE 369」、「IRGACURE 1700」、「IRGACURE 1800」、「IRGACURE 819」、「IRGACURE 784」等之IRGACURE系列及DAROCUR系列、任一者均為日本化藥(股)製之「KAYACURE ITX」、「KAYACURE DETX-S」、「KAYACURE BP-100」、「KAYACUREBMS」、「KAYACURE 2-EAQ」等之KAYACURE系列等。 A commercially available photopolymerization initiator can be used. Specific examples include "IRGACURE 651", "IRGACURE 184", "IRGACURE 500", "IRGACURE 1000", "IRGACURE 2959", "DAROCUR 1173" made of Ciba‧Specialty‧Chemicals (shares). , "IRGACURE 907", "IRGACURE 369", "IRGACURE 1700", "IRGACURE 1800", "IRGACURE 819", "IRGACURE 784" and other IRGACURE series and DAROCUR series. "KAYACURE ITX", "KAYACURE DETX-S", "KAYACURE BP-100", "KAYACUREBMS", "KAYACURE 2-EAQ" and other KAYACURE series.
藉由在硬塗劑組成物含有導電性粒子,可對硬塗層賦予抗靜電性。前述導電性粒子較佳係使用例如銻-錫複合氧化物、含有磷之氧化錫、5氧化銻等之氧化銻、銻-鋅複合氧化物、氧化鈦、銦-錫複合氧化物(ITO)之無機粒子。前述導電性粒子亦可以固形分濃度為10至30重量%左右之溶膠之形態使用。 By including conductive particles in the hard coat composition, antistatic properties can be imparted to the hard coat layer. The conductive particles are preferably made of antimony-tin composite oxide, antimony oxide containing phosphorus, antimony 5 oxide, etc., antimony-zinc composite oxide, titanium oxide, indium-tin composite oxide (ITO). Inorganic particles. The conductive particles may be used in the form of a sol having a solid content concentration of about 10 to 30% by weight.
導電性粒子之平均粒子徑係從容易提高硬塗層之透明性之觀點而言,較佳係0.5μm以下,更佳係0.1μm以下,再更佳係0.05μm以下。從容易提高硬塗層之抗靜電性之觀點而言,該平均粒徑係以0.001μm以上為較佳。 The average particle diameter of the conductive particles is preferably 0.5 μm or less, more preferably 0.1 μm or less, and even more preferably 0.05 μm or less, from the viewpoint of easily improving the transparency of the hard coat layer. From the viewpoint of easily improving the antistatic property of the hard coat layer, the average particle diameter is preferably 0.001 μm or more.
導電性粒子係例如可藉由氣相分解法、電漿蒸發法、烷氧化物分解法、共沈法、水熱法等來製造。 又,導電性粒子之表面係可經例如非離子系界面活性劑、陽離子系界面活性劑、陰離子系界面活性劑、聚矽氧系偶合劑、鋁系偶合劑等表面處理。 The conductive particle system can be produced by, for example, a vapor phase decomposition method, a plasma evaporation method, an alkoxide decomposition method, a co-precipitation method, a hydrothermal method, and the like. The surface of the conductive particles may be surface-treated with, for example, a nonionic surfactant, a cationic surfactant, an anionic surfactant, a polysiloxane coupling agent, or an aluminum coupling agent.
在硬塗劑組成物含有導電性粒子時,其含量相對於硬化性化合物100質量份,較佳係2至50質量份,更佳係3至20質量份。導電性粒子之含量愈多,硬塗層之抗靜電性有愈提高之傾向,但若導電性粒子之使用量太多時,硬塗層之透明性會降低,故為不佳。 When the hard coating composition contains conductive particles, the content is preferably 2 to 50 parts by mass, and more preferably 3 to 20 parts by mass based on 100 parts by mass of the curable compound. The more the content of the conductive particles, the more the antistatic property of the hard coating layer tends to be improved. However, if the amount of the conductive particles is too much, the transparency of the hard coating layer is reduced, which is not good.
在硬塗劑組成物中,以其黏度調整等為目的,亦可含有溶劑。特別在硬塗劑組成物中含有導電性粒子時,為使導電性粒子良好地分散,以含有溶劑為較佳。硬塗劑組成物含有溶劑及導電性粒子時,硬塗劑組成物係例如可混合導電性粒子及溶劑,在溶劑中分散導電性粒子之後,將此分散液與硬化性化合物混合而製造,亦可混合硬化性化合物與溶劑之後,在此混合液中分散導電性粒子來製造。 The hard coating composition may contain a solvent for the purpose of viscosity adjustment and the like. In particular, when conductive particles are contained in the hard coating composition, it is preferable to contain a solvent in order to disperse the conductive particles well. When the hard coating composition contains a solvent and conductive particles, for example, the hard coating composition can be prepared by mixing conductive particles and a solvent, dispersing the conductive particles in a solvent, and mixing the dispersion with a hardening compound to produce the hard coating composition. The hardening compound and the solvent can be mixed, and then the conductive particles are dispersed in this mixed solution to produce the same.
溶劑係只要可溶解硬化性化合物,且塗布後可容易揮發者即可,無特別限定。溶劑係可舉例如二丙酮醇、甲醇、乙醇、異丙基醇、異丁基醇、2-甲氧基乙醇、2-乙氧基乙醇、2-丁氧基乙醇、1-甲氧基-2-丙醇之醇類,丙酮、甲乙酮、甲基異丁基酮、二丙酮醇之酮類,甲苯、二甲苯之芳香族烴類,乙酸乙酯、乙酸丁酯之酯類,水等。溶劑之使用量係只要符合硬化性化合物之性狀等而適當整即可。 The solvent is not particularly limited as long as it can dissolve the curable compound and can be easily volatile after coating. Examples of the solvent system include diacetone alcohol, methanol, ethanol, isopropyl alcohol, isobutyl alcohol, 2-methoxyethanol, 2-ethoxyethanol, 2-butoxyethanol, and 1-methoxy- 2-propanol alcohols, acetone, methyl ethyl ketone, methyl isobutyl ketone, diacetone alcohol ketones, toluene, xylene aromatic hydrocarbons, ethyl acetate, butyl acetate esters, water, etc. The amount of the solvent to be used may be appropriately adjusted in accordance with the properties and the like of the curable compound.
在硬塗劑組成物係從容易提高硬塗劑之塗布均一性之觀點而言,亦可含有流平劑。流平劑係以使用聚矽氧油較佳,其例舉係可舉例如二甲基聚矽氧油、苯基甲基聚矽氧油、烷基/芳烷基改質聚矽氧油、氟聚矽氧油、聚醚改質聚矽氧油、脂肪酸酯改質聚矽氧油、甲基氫聚矽氧油、含有矽烷醇基之聚矽氧油、含有烷氧基之聚矽氧油、含有酚基之聚矽氧油、甲基丙烯酸基改質聚矽氧油、胺基改質聚矽氧油、羧酸改質聚矽氧油、卡必醇改質聚矽氧油、環氧基改質聚矽氧油、氫硫基改質聚矽氧油、氟改質聚矽氧油、聚醚改質聚矽氧油等。此等之流平劑係可單獨使用,亦可組合2種以上。流平劑之使用量相對於硬化性化合物100質量份,通常為0.01至5質量份。 The hard coating composition may contain a leveling agent from the viewpoint of easily improving the uniformity of coating of the hard coating agent. The leveling agent is preferably a silicone oil, and examples thereof include dimethyl silicone oil, phenylmethyl silicone oil, alkyl / aralkyl modified silicone oil, Fluoropolysiloxane, polyether modified polysiloxane, fatty acid ester modified polysiloxane, methyl hydrogen polysiloxane, polysiloxane containing silanol groups, polysiloxane containing alkoxy groups Oxygen oil, polysiloxane oil containing phenolic group, modified silicone oil based on methacrylic acid, modified silicone oil based on amine, modified silicone oil based on carboxylic acid, modified silicone oil based on carbitol , Epoxy modified polysiloxane, hydrogen sulfur modified polysiloxane, fluorine modified polysiloxane, polyether modified polysiloxane, etc. These leveling agents can be used alone or in combination of two or more. The amount of the leveling agent used is usually 0.01 to 5 parts by mass based on 100 parts by mass of the hardening compound.
就流平劑而言,可使用市售者。具體而言,可舉例如任一者均Toray Dow Corning Silicone(股)製之「SH200-100cs」、「SH28PA」、「SH29PA」、「SH30PA」、「ST83PA」、「ST80PA」、「ST97PA」及「ST86PA」、任一者均BYK Chemie日本(股)製之「BYK-302」、「BYK-307」、「BYK-320」及「BYK-330」等。 As the leveling agent, a commercially available one can be used. Specifically, for example, "SH200-100cs", "SH28PA", "SH29PA", "SH30PA", "ST83PA", "ST80PA", "ST97PA" and "ST200PA" made by Toray Dow Corning Silicone "ST86PA", "BYK-302", "BYK-307", "BYK-320", and "BYK-330" made by BYK Chemie Japan.
將如此方式所得之硬塗劑組成物塗布於具有前述中間層與熱塑性樹脂層之積層體之至少一面,成為硬化性塗膜,然後,使其硬化,作為硬化被膜,藉此可獲得具有耐擦傷性之硬塗層。硬塗劑組成物之塗布係例如只要以棒式塗佈法、微凹版塗佈法、滾筒式塗佈法、垂流塗佈法、浸漬塗佈法、旋轉塗佈法、模縫塗佈法、噴灑塗佈 法等之塗佈法進行即可。硬化性塗膜之硬化係只要依照硬塗劑組成物之種類而藉由能量線之照射或加熱等來進行即可。 The hard coating composition obtained in this manner is applied to at least one side of the laminated body having the intermediate layer and the thermoplastic resin layer to form a curable coating film, and is then cured to form a cured coating, thereby obtaining abrasion resistance. Hard coating. The coating system of the hard coating composition may be, for example, a bar coating method, a micro gravure coating method, a roll coating method, a vertical flow coating method, a dip coating method, a spin coating method, or a die seam coating method. The coating method such as spray coating method may be used. The curing of the curable coating film may be performed by irradiation with energy rays or heating in accordance with the type of the hard coating composition.
藉由能量線之照射而使其硬化時之能量線係可舉例如紫外線、電子束、放射線等,其強度或照射時間等之條件係可依照硬塗劑組成物之種類而適宜選擇。又,在藉加熱使其硬化之時,其溫度、時間等之條件係可依照硬塗劑組成物之種類而適當選擇,但為避免引起樹脂基板變形,加熱溫度一般係以100℃以下為佳。硬塗劑組成物含有溶劑之時,塗布後,可在使溶劑揮發之後使硬化性塗膜硬化,亦可使溶劑之揮發與硬化性塗膜之硬化同時進行。 Examples of the energy ray system to be hardened by irradiation with the energy ray include, for example, ultraviolet rays, electron beams, radiation, and the like, and conditions such as intensity and irradiation time can be appropriately selected according to the type of the hard coating composition. In addition, when curing by heating, conditions such as temperature and time can be appropriately selected according to the type of the hard coating composition, but in order to avoid deformation of the resin substrate, the heating temperature is generally preferably 100 ° C or lower. . When the hard coating agent composition contains a solvent, after coating, the hardening coating film may be hardened after the solvent is volatilized, or the volatilization of the solvent and the hardening coating film may be hardened simultaneously.
硬塗層之膜厚之平均值較佳係0.5至50μm,更佳係1至20μm。硬塗層之厚度愈小,愈不易產生龜裂之傾向,若太小,耐擦傷性不足,而為不佳。硬塗層之膜厚係使用顯微鏡(例如Micro Square股份有限公司製之顯微鏡)而測定。在硬塗層之任意之10點進行上述測定而得之值之平均值設為膜厚之平均值。 The average film thickness of the hard coat layer is preferably 0.5 to 50 μm, and more preferably 1 to 20 μm. The smaller the thickness of the hard coating, the less prone to cracking. If it is too small, the abrasion resistance is insufficient and it is not good. The film thickness of the hard coat layer is measured using a microscope (for example, a microscope manufactured by Micro Square Co., Ltd.). The average value of the values obtained by performing the above-mentioned measurement at any 10 points of the hard coat layer is the average value of the film thickness.
於硬塗層之表面,依需要,可藉由塗佈法或濺鍍法、真空蒸鍍法等實施抗反射處理。又,亦可將另外製作之抗反射性之薄片貼合於硬塗層之單面或兩面,以賦予抗反射效果。 On the surface of the hard coating layer, if necessary, an anti-reflection treatment may be performed by a coating method, a sputtering method, a vacuum evaporation method, or the like. In addition, a separately prepared anti-reflective sheet may be bonded to one or both sides of the hard coat layer to impart an anti-reflective effect.
硬塗層之水接觸角較佳為100°以上,更佳係105°以上,再更佳係110°以上。水接觸角係依據JIS R3257: 199並使用接觸角計(協和界面科學股份有限公司製 圖像處理式接觸角計「FACE CA-X型」)而測定者。 The water contact angle of the hard coating layer is preferably 100 ° or more, more preferably 105 ° or more, and even more preferably 110 ° or more. The water contact angle is measured in accordance with JIS R3257: 199 using a contact angle meter (image processing type contact angle meter "FACE CA-X type" manufactured by Kyowa Interface Science Co., Ltd.).
樹脂積層體(A)係除了中間層、熱塑性樹脂層之外,尚可具有至少1種功能層。功能層較佳係存在於熱塑性樹脂層之與中間層為相反側之表面。功能層係可舉例如抗反射層、防眩層、抗靜電層及抗指紋層等。此等之功能層係可隔著黏著劑層而積層於本發明之積層體,亦可為藉由塗佈而積層之塗佈層。功能層係可使用例如日本特開2013-86273號公報記載之硬化被膜。功能層係例如可為於選自由防眩層、抗靜電層及抗指紋層所組成之群的至少1種功能層之單面或兩面,藉由塗佈法、濺鍍法、真空蒸鍍法等進一步塗佈抗反射層之層,亦可為於上述至少1種功能層之單面或兩面貼合抗反射性之薄片的層。 The resin laminate (A) may have at least one functional layer in addition to the intermediate layer and the thermoplastic resin layer. The functional layer is preferably present on the surface of the thermoplastic resin layer opposite to the intermediate layer. Examples of the functional layer include an anti-reflection layer, an anti-glare layer, an anti-static layer, and an anti-fingerprint layer. These functional layers may be laminated on the laminated body of the present invention through an adhesive layer, or may be a coating layer laminated by coating. As the functional layer, for example, a hardened film described in Japanese Patent Application Laid-Open No. 2013-86273 can be used. The functional layer can be, for example, one or both sides of at least one functional layer selected from the group consisting of an anti-glare layer, an antistatic layer, and an anti-fingerprint layer, and can be applied by a coating method, a sputtering method, or a vacuum evaporation method The layer further coated with the anti-reflection layer may be a layer in which an anti-reflection sheet is laminated on one or both sides of the at least one functional layer.
功能層之厚度係可依照各功能層之目的而適當選擇,但從容易顯現功能之觀點而言,較佳係1μm以上,更佳係3μm以上,再更佳係5μm以上,從容易防止功能層破裂之觀點而言,較佳係100μm以下,更佳係80μm以下,再更佳係70μm以下。 The thickness of the functional layer can be appropriately selected in accordance with the purpose of each functional layer, but from the viewpoint of easily showing the function, it is preferably 1 μm or more, more preferably 3 μm or more, and still more preferably 5 μm or more, and it is easy to prevent the functional layer. From the viewpoint of cracking, the thickness is preferably 100 μm or less, more preferably 80 μm or less, and even more preferably 70 μm or less.
透明黏著劑(B)係可依照要貼合之構件而適宜選擇,例如可為丙烯酸系、橡膠系、胺基甲酸酯系、聚矽氧系、聚乙烯基醚系等之黏著劑,從透明性、耐候性、耐熱性等特優之觀點而言,以含有丙烯酸系樹脂之丙烯酸系黏著劑為適宜。又,透明黏著劑(B)亦可使用水性接著劑、活性能量線硬化型接著劑。 The transparent adhesive (B) may be appropriately selected according to the member to be bonded, and may be, for example, acrylic, rubber, urethane, polysiloxane, polyvinyl ether, or the like. From the viewpoint of particularly excellent transparency, weather resistance, and heat resistance, an acrylic adhesive containing an acrylic resin is suitable. In addition, as the transparent adhesive (B), an aqueous adhesive and an active energy ray-curable adhesive can also be used.
丙烯酸系黏著劑一般係含有丙烯酸系樹脂與交聯劑之黏著劑。構成丙烯酸系樹脂之單體成分係可舉例如:(甲基)丙烯酸烷基酯;在分子內具有1個屬於烯烴性雙鍵之(甲基)丙烯醯基且在同一分子內具有羥基、羧基、醯胺基、胺基、環氧基等之極性官能基的化合物(以下,有時稱為具有極性官能基之(甲基)丙烯酸單體)等。 The acrylic adhesive is generally an adhesive containing an acrylic resin and a crosslinking agent. Examples of monomer components constituting the acrylic resin include: (meth) acrylic acid alkyl esters; one (meth) acrylfluorenyl group belonging to an olefinic double bond in the molecule; and a hydroxyl group and a carboxyl group in the same molecule Compounds having a polar functional group such as an amino group, an amino group, an epoxy group (hereinafter, referred to as a (meth) acrylic monomer having a polar functional group), and the like.
(甲基)丙烯酸烷基酯係可舉例如(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸2-甲氧基乙酯、(甲基)丙烯酸乙氧基甲酯等(甲基)丙烯酸C1-10烷基-酯等。 Examples of the alkyl (meth) acrylate system include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, and iso (meth) acrylate C 1-10 alkyl (meth) acrylates such as octyl ester, 2-ethylhexyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, and ethoxymethyl (meth) acrylate -Esters and the like.
具有極性官能基之(甲基)丙烯酸單體係可舉例如(甲基)丙烯酸、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸羥基乙酯等(甲基)丙烯酸羥基C1-6烷基酯、(甲基)丙烯醯胺、N,N-二甲基胺基乙酯、(甲基)丙烯酸酯、縮水甘油基(甲基)丙烯酸酯等。此等之中,以(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸羥基乙酯等(甲基)丙烯酸羥基C1-6烷基酯為較佳。 Examples of the (meth) acrylic acid monosystem having a polar functional group include (meth) acrylic hydroxyl C 1 such as (meth) acrylic acid, 2-hydroxypropyl (meth) acrylate, and hydroxyethyl (meth) acrylate. -6 alkyl ester, (meth) acrylamidonium, N, N-dimethylamino ethyl ester, (meth) acrylate, glycidyl (meth) acrylate, and the like. Among these, hydroxy C 1-6 alkyl (meth) acrylates such as 2-hydroxypropyl (meth) acrylate and hydroxyethyl (meth) acrylate are preferred.
構成此等之丙烯酸系樹脂的單體成分係可單獨或組合二種以上而使用。 The monomer components constituting these acrylic resins may be used alone or in combination of two or more.
使用以(甲基)丙烯酸烷基酯作為主成分,且含有少量之具有極性官能基之(甲基)丙烯酸單體的樹脂為較佳。 It is preferable to use a resin containing a (meth) acrylic acid alkyl ester as a main component and containing a small amount of a (meth) acrylic monomer having a polar functional group.
作為丙烯酸系樹脂之原料的單體成分係可 更含有上述之(甲基)丙烯酸烷基酯及具有極性官能基之(甲基)丙烯酸單體以外之單體(以下,有時稱為第3單體)。其例舉係可舉例如於分子內具有1個烯烴性雙鍵及至少1個芳香環之單體、苯乙烯系單體、分子內具有脂環式結構之(甲基)丙烯酸酯、乙烯基系單體、分子內具有複數個(甲基)丙烯醯基之單體等。 The monomer component used as a raw material of the acrylic resin may further contain a monomer other than the above-mentioned (meth) acrylic acid alkyl ester and a (meth) acrylic monomer having a polar functional group (hereinafter, sometimes referred to as the third monomer). Examples include monomers having one olefinic double bond and at least one aromatic ring in the molecule, styrene-based monomers, (meth) acrylates having an alicyclic structure in the molecule, and vinyl groups. Monomers, monomers having a plurality of (meth) acrylfluorene groups in the molecule, and the like.
特別是,分子內具有1個烯烴性雙鍵及至少1個芳香環的單體為可適宜使用。此中,以2-苯氧基乙基(甲基)丙烯酸酯、2-(2-苯氧基乙氧基)乙基(甲基)丙烯酸酯、環氧乙烷改質壬酚之(甲基)丙烯酸酯、2-(鄰-苯基苯氧基)乙基(甲基)丙烯酸酯為較佳,以2-苯氧基乙基丙烯酸酯為最佳。 In particular, a monomer having one olefinic double bond and at least one aromatic ring in the molecule is suitably used. Among them, 2-phenoxyethyl (meth) acrylate, 2- (2-phenoxyethoxy) ethyl (meth) acrylate, and ethylene oxide modified nonylphenol (Meth) acrylate, 2- (o-phenylphenoxy) ethyl (meth) acrylate is preferred, and 2-phenoxyethyl acrylate is most preferred.
(甲基)丙烯酸烷基酯及具有極性官能基之(甲基)丙烯酸單體以外的單體(第三單體)係可分別單獨使用,亦可併用相異之複數種。源自此等第三單體之結構單元係以丙烯酸系樹脂全體為基準,通常可存在0至20重量%之範圍,較佳係0至10重量%。 The monomer (third monomer) other than the (meth) acrylic acid alkyl ester and the (meth) acrylic monomer having a polar functional group may be used alone, or a plurality of different types may be used in combination. The structural unit derived from these third monomers is based on the entire acrylic resin, and may usually be in a range of 0 to 20% by weight, and preferably 0 to 10% by weight.
構成丙烯酸系黏著劑之(甲基)丙烯酸系樹脂之藉由凝膠滲透層析儀(GPC)所得之標準聚苯乙烯換算之重量平均分子量Mw,較佳為100萬至200萬之範圍。此重量平均分子量Mw為100萬以上時,在高溫高濕下之接著性會提升,容易抑制在透明黏著劑(B)及與該黏著劑貼合之偏光板等之間的浮起或剝離之發生,而且有重工性提高之傾向,故為較佳。又,丙烯酸系樹脂之上述重量平均 分子量Mw為200萬以下時,即使與該黏著劑貼合之偏光板等之尺寸產生變化,黏著劑會追隨其尺寸變化而變動,故使用於例如液晶單元等之時,有顯示器之露光或顏色不均被抑制之傾向,故為較佳。更進一步,重量平均分子量Mw與數平均分子量Mn之比Mw/Mn所示之分子量分布係在3至7之範圍為較佳。又,丙烯酸系黏著劑所含有之丙烯酸系樹脂係亦可僅由上述之比較高分子量者構成,亦可由與其相異之丙烯酸系樹脂例如源自(甲基)丙烯酸酯之結構單元作為主成分,重量平均分子量為5萬至30萬之範圍者等之混合物構成。 The (meth) acrylic resin constituting the acrylic adhesive has a weight average molecular weight Mw in terms of standard polystyrene obtained by a gel permeation chromatography (GPC), preferably in the range of 1 to 2 million. When the weight average molecular weight Mw is 1 million or more, the adhesion under high temperature and high humidity is improved, and it is easy to suppress the floating or peeling between the transparent adhesive (B) and the polarizing plate bonded to the adhesive. Occur, and there is a tendency to increase the reworkability, so it is better. In addition, when the above-mentioned weight average molecular weight Mw of the acrylic resin is 2 million or less, even if the size of a polarizing plate or the like bonded to the adhesive changes, the adhesive changes in accordance with the dimensional change. Therefore, it is used in, for example, a liquid crystal cell. At this time, there is a tendency that the dew or color unevenness of the display is suppressed, so it is preferable. Furthermore, the molecular weight distribution represented by the ratio Mw / Mn of the weight average molecular weight Mw to the number average molecular weight Mn is preferably in the range of 3 to 7. In addition, the acrylic resin contained in the acrylic adhesive may be composed of only the relatively high molecular weights described above, or may be composed of an acrylic resin different from the acrylic resin, such as a structural unit derived from a (meth) acrylate, as a main component. A mixture having a weight average molecular weight in the range of 50,000 to 300,000 and the like.
構成丙烯酸系黏著劑之上述之丙烯酸系樹脂係可藉由公知之方法,例如溶液聚合法、乳化聚合法、塊狀聚合法、懸浮聚合法等而製造。在此丙烯酸系樹脂之製造時通常係使用聚合起始劑。聚合起始劑係可舉例如偶氮系化合物、有機過氧化物、無機過氧化物、過氧化物與還原劑併用之氧化還原系起始劑等。此等之中,較佳係使用2,2’-偶氮雙異丁腈、過氧化苯甲醯、過硫酸銨等。相對於作為丙烯酸系樹脂之原料的單體之總量100質量份,聚合起始劑通常係以0.001至5質量份左右之比例使用。 The above-mentioned acrylic resin constituting the acrylic adhesive can be produced by a known method such as a solution polymerization method, an emulsion polymerization method, a block polymerization method, a suspension polymerization method, or the like. In the production of this acrylic resin, a polymerization initiator is usually used. Examples of the polymerization initiator include azo compounds, organic peroxides, inorganic peroxides, and redox initiators in which peroxide and reducing agent are used in combination. Among these, 2,2'-azobisisobutyronitrile, benzamidine peroxide, ammonium persulfate and the like are preferably used. The polymerization initiator is usually used at a ratio of about 0.001 to 5 parts by mass based on 100 parts by mass of the total amount of the monomers as a raw material of the acrylic resin.
交聯劑係在分子內至少具有2個之可與源自丙烯酸系樹脂中之具有極性官能基之(甲基)丙烯酸單體的結構單元進行交聯反應之官能基的化合物,可舉例如異氰酸酯系化合物、環氧系化合物、金屬螯合物系化合物、氮丙啶系化合物等。 The cross-linking agent is a compound having at least two functional groups in a molecule that can be cross-linked with a structural unit derived from a (meth) acrylic monomer having a polar functional group in an acrylic resin, and examples thereof include isocyanates. Compounds, epoxy compounds, metal chelate compounds, aziridine compounds, and the like.
此等之交聯劑之中,使用異氰酸酯系化合物為較佳。異氰酸酯系化合物係除了於分子內至少具有2個異氰酸基(-NCO)之化合物之外,尚可以使其與多元醇反應而得之加成物、其二聚物、三聚物等之形式使用。具體上係可舉例如甲苯二異氰酸酯、使甲苯二異氰酸酯與多元醇反應而得之加成物、甲苯二異氰酸酯之二聚物、甲苯二異氰酸酯之三聚物,六亞甲基二異氰酸酯、使六亞甲基二異氰酸酯與多元醇反應而得之加成物、六亞甲基二異氰酸酯之二聚物、六亞甲基二異氰酸酯之三聚物等。 Among these crosslinking agents, an isocyanate-based compound is preferably used. Isocyanate compounds are addition compounds, dimers, trimers, etc. obtained by reacting them with a polyhydric alcohol in addition to compounds having at least two isocyanate groups (-NCO) in the molecule. Use of forms. Specific examples include toluene diisocyanate, an adduct obtained by reacting toluene diisocyanate with a polyol, a dimer of toluene diisocyanate, a terpolymer of toluene diisocyanate, a hexamethylene diisocyanate, and a hexamethylene diisocyanate. Adducts obtained by reacting methylene diisocyanate with a polyol, dimers of hexamethylene diisocyanate, terpolymers of hexamethylene diisocyanate, and the like.
交聯劑係相對於丙烯酸系樹脂100質量份,通常以0.01至5質量份左右之比例調配,較佳係以0.1至5質量份,更佳係以0.2至3質量份之比例調配。交聯劑相對於丙烯酸系樹脂100質量份之調配量若設為0.01質量份以上、較佳係0.1質量份以上,則有附透明黏著劑之樹脂積層體之耐久性提升之傾向。 The crosslinking agent is usually formulated at a ratio of about 0.01 to 5 parts by mass relative to 100 parts by mass of the acrylic resin, preferably 0.1 to 5 parts by mass, and more preferably 0.2 to 3 parts by mass. If the blending amount of the crosslinking agent with respect to 100 parts by mass of the acrylic resin is set to 0.01 parts by mass or more, preferably 0.1 part by mass or more, the durability of the resin laminate with a transparent adhesive tends to be improved.
在黏著劑係依需要亦可調配其它之成分。可調配之其它之成分係可舉例如金屬微粒子、金屬氧化物微粒子、或塗佈有金屬等之微粒子之導電性微粒子、離子導電性組成物、具有有機陽離子或陰離子之離子性化合物、矽烷耦合劑劑、交聯觸媒、耐候安定劑、增黏劑、可塑劑、軟化劑、染料、顏料、無機填充劑、上述丙烯酸系樹脂以外之樹脂、有機顆粒等之光擴散性微粒子等。又,在黏著劑調配紫外線硬化性化合物,而形成黏著劑層之後照射紫外線而使其硬化,作為更硬之黏著劑層亦有用。 Other components can be blended in the adhesive system as needed. Other components that can be blended include, for example, metal fine particles, metal oxide fine particles, or metal-coated fine particles, conductive fine particles, ion conductive compositions, ionic compounds having organic cations or anions, and silane coupling agents. Agents, cross-linking catalysts, weather-resistant stabilizers, tackifiers, plasticizers, softeners, dyes, pigments, inorganic fillers, resins other than the aforementioned acrylic resins, and light-diffusing fine particles such as organic particles. In addition, an ultraviolet curable compound is blended in the adhesive to form an adhesive layer, and then it is irradiated with ultraviolet rays to harden it, which is also useful as a harder adhesive layer.
將黏著劑適用於樹脂積層體(A)(或塗布、貼合)之方法係可舉例如積層機、棒式塗佈法、微凹版塗佈法、滾筒式塗佈法、浸漬塗佈法、旋轉塗佈法、模縫塗佈法、澆鑄轉印法、垂流塗佈法、噴灑塗佈法等。 The method for applying the adhesive to the resin laminate (A) (or coating or bonding) includes, for example, a laminator, a bar coating method, a micro gravure coating method, a roll coating method, a dip coating method, A spin coating method, a die coating method, a casting transfer method, a vertical flow coating method, a spray coating method, and the like.
具體上,本發明之樹脂積層體係可藉由將黏著劑溶解於適當的溶劑(例如乙酸乙酯等)之黏著劑組成物直接塗布於樹脂積層體(A)之單面或兩面,並乾燥等而得,亦可藉由使用分離膜(剝離膜)作為基材,將使上述黏著劑組成物塗布於分離膜而成之附分離膜之黏著劑貼合於樹脂積層體(A)之單面或兩面而得。 Specifically, the resin laminate system of the present invention can be directly coated on one or both sides of the resin laminate (A) by an adhesive composition in which the adhesive is dissolved in an appropriate solvent (such as ethyl acetate), and dried. In addition, it is also possible to use a separation membrane (release film) as a substrate, and apply an adhesive with a separation membrane formed by applying the above-mentioned adhesive composition to the separation membrane to one side of the resin laminate (A). Or both sides.
水性接著劑一般係例如使用聚乙烯醇系樹脂或胺基甲酸酯樹脂作為主成分,且為了提升接著性,而調配如異氰酸酯系化合物、環氧化合物之交聯劑或硬化性化合物的組成物。 The water-based adhesive is generally a composition using, for example, a polyvinyl alcohol resin or a urethane resin as a main component, and a cross-linking agent such as an isocyanate compound, an epoxy compound, or a hardening compound, in order to improve adhesion. .
使用聚乙烯醇系樹脂作為水性接著劑之主成分時,部分皂化聚乙烯醇及完全皂化聚乙烯醇之外,亦可使用如羧基改質聚乙烯醇、乙醯乙醯基改質聚乙烯醇、羥甲基改質聚乙烯醇、及胺基改質聚乙烯醇之經改質的聚乙烯醇系樹脂。雖然可使用如此之聚乙烯醇系樹脂之水溶液作為水性接著劑,但水性接著劑中之聚乙烯醇系樹脂之濃度相對於水100質量份,通常為1至10質量份,較佳係1至5質量份。 When a polyvinyl alcohol-based resin is used as the main component of the water-based adhesive, in addition to partially saponified polyvinyl alcohol and fully saponified polyvinyl alcohol, carboxyl-modified polyvinyl alcohol and acetic acid-modified vinyl alcohol may also be used. , Methylol modified polyvinyl alcohol, and amino modified polyvinyl alcohol modified polyvinyl alcohol resin. Although an aqueous solution of such a polyvinyl alcohol-based resin can be used as an aqueous adhesive, the concentration of the polyvinyl alcohol-based resin in the aqueous adhesive is usually 1 to 10 parts by mass with respect to 100 parts by mass of water, and preferably 1 to 10 parts by mass. 5 parts by mass.
於由聚乙烯醇系樹脂之水溶液所構成之水性接著劑中,為使接著性提升,可調配如多元醛、水溶性 環氧樹脂、三聚氰胺系化合物、氧化鋯系化合物、及鋅化合物之硬化性化合物。若舉例如水溶性環氧樹脂之例,係有使如二乙三胺、三乙四胺之多伸烷基多胺及如己二酸之二羧酸之反應所得之聚醯胺聚胺,與表氯醇反應所得之水溶性之聚醯胺環氧樹脂。就如此之聚醯胺環氧樹脂之市售品而言,有由住化Chemtex股份有限公司所販賣之「Sumirez Resin 650」及「Sumirez Resin 675」、由日本PMC股份有限公司販賣之「WS-525」等。調配水溶性環氧樹脂時,其添加量相對於聚乙烯醇系樹脂100質量份,通常為1至100質量份左右,較佳係1至50質量份。 In an aqueous adhesive composed of an aqueous solution of a polyvinyl alcohol-based resin, in order to improve the adhesiveness, the hardening properties of polyhydric aldehydes, water-soluble epoxy resins, melamine-based compounds, zirconia-based compounds, and zinc compounds can be adjusted. Compound. For example, a water-soluble epoxy resin is a polyamine polyamine obtained by reacting a polyalkylene polyamine such as diethylenetriamine, triethylenetetramine, and a dicarboxylic acid such as adipic acid, and Epichlorohydrin is a water-soluble polyamine epoxy resin. As for such commercially available products of polyamide epoxy resin, there are "Sumirez Resin 650" and "Sumirez Resin 675" sold by Sumika Chemtex Co., Ltd., and "WS- 525 "and so on. When the water-soluble epoxy resin is prepared, the added amount is usually about 1 to 100 parts by mass, and preferably 1 to 50 parts by mass based on 100 parts by mass of the polyvinyl alcohol resin.
又,使用胺基甲酸酯樹脂作為水性接著劑之主成分時,使聚酯系離子聚合物型胺基甲酸酯樹脂設為水性接著劑之主成分為有效。在此所謂之聚酯系離子聚合物型胺基甲酸酯樹脂係指具有聚酯骨格之胺基甲酸酯樹脂,且於其中導入少量之離子性成分(親水成分)者。如此之離子聚合物型胺基甲酸酯樹脂由於係不使用乳化劑而直接在水中進行乳化成為乳化液者,故可作為水性之接著劑。使用聚酯系離子聚合物型胺基甲酸酯樹脂時,調配水溶性之環氧化合物作為交聯劑為有效。以聚酯系離子聚合物型胺基甲酸酯樹脂作為偏光板之接著劑係例如已記載於日本特開2005-70140號公報、日本特開2005-208456號公報。 When a urethane resin is used as the main component of the aqueous adhesive, it is effective to make the polyester-based ionic polymer-type urethane resin the main component of the aqueous adhesive. The polyester-based ionic polymer-based urethane resin used herein refers to a urethane resin having a polyester skeleton, and a small amount of an ionic component (hydrophilic component) is introduced therein. Such an ionic polymer urethane resin can be used as an aqueous adhesive because it is emulsified directly in water without using an emulsifier to become an emulsion. When using a polyester-based ionic polymer urethane resin, it is effective to mix a water-soluble epoxy compound as a crosslinking agent. Adhesive systems using a polyester-based ionic polymer-based urethane resin as a polarizing plate are described in, for example, Japanese Patent Application Laid-Open No. 2005-70140 and Japanese Patent Application Laid-Open No. 2005-208456.
水性接著劑通常係以溶解於水之水性接著劑組成物之形態使用。本發明之樹脂積層體係可藉由將水 性接著劑組成物塗布於樹脂積層體(A)之單面或兩面,並使其乾燥而得。又,不溶解在水性接著劑所含有之水中之成分只要係分散於系統中之狀態即可。 The aqueous adhesive is usually used in the form of an aqueous adhesive composition dissolved in water. The resin laminated system of the present invention can be obtained by applying a water-based adhesive composition to one or both sides of the resin laminated body (A) and drying it. The components which are not dissolved in the water contained in the aqueous adhesive may be dispersed in the system.
又,例如,將本發明之樹脂積層體貼合偏光板等之情形,將水性接著劑注入於偏光板與樹脂積層體(A)之間後,進行加熱以使水蒸發,同時進行熱交聯反應,藉此可對兩者賦予充分之接著性。 In addition, for example, in the case where the resin laminated body of the present invention is bonded to a polarizing plate or the like, an aqueous adhesive is injected between the polarizing plate and the resin laminated body (A), and then heating is performed to evaporate water, and a thermal crosslinking reaction is performed at the same time. , Which can give them sufficient adhesion.
活性能量線硬化型接著劑係受到活性能量線之照射而硬化,對於要貼合附透明黏著劑之樹脂積層體之偏光板等,能以達到實用之強度接著。可舉例如含有環氧化合物與陽離子聚合起始劑之陽離子聚合性之活性能量線硬化型接著劑、含有丙烯酸系硬化成分與自由基聚合起始劑之自由基聚合性之活性能量線硬化型接著劑、含有如環氧化合物之陽離子聚合性之硬化成分及如丙烯酸系化合物之自由基聚合性的硬化成分之兩者,且於其中調配有陽離子聚合起始劑及自由基聚合起始劑之活性能量線硬化型接著劑、及對不含有開始劑之活性能量線硬化型接著劑照射電子束以使其硬化之電子束硬化型接著劑等。較佳係含有丙烯酸系硬化成分與自由基聚合起始劑之自由基聚合性之活性能量線硬化型接著劑。又,實質上可以無溶劑使用之含有環氧化合物與陽離子聚合起始劑之陽離子聚合性之活性能量線硬化型接著劑為較佳。 The active energy ray hardening type adhesive is hardened by irradiation with active energy ray, and can be used to achieve practical strength for polarizing plates and the like of a resin laminate to which a transparent adhesive is attached. For example, a cationic polymerizable active energy ray hardening type adhesive containing an epoxy compound and a cationic polymerization initiator, and a radical polymerizable active energy ray hardening type adhesive containing an acrylic hardening component and a radical polymerization initiator may be mentioned. Agent, both containing a cationically polymerizable hardening component such as an epoxy compound and a radically polymerizable hardening component such as an acrylic compound, and the activity of a cationic polymerization initiator and a radical polymerization initiator Energy-ray-curable adhesives, and electron-beam-curable adhesives that irradiate an active energy-ray-curable adhesive that does not contain a starter with an electron beam to harden it. A radically polymerizable active energy ray hardening type adhesive containing an acrylic hardening component and a radical polymerization initiator is preferred. Moreover, a cationic polymerizable active energy ray hardening type adhesive containing an epoxy compound and a cationic polymerization initiator which can be used substantially without a solvent is preferable.
選擇為可陽離子聚合之環氧化合物,且其本身在室溫為液體,即使不存在溶劑亦具有適度之流動 性,賦予適當的硬化接著強度者,並調配與其合適之陽離子聚合起始劑而得的活性能量線硬化型接著劑,係在偏光板之製造設備中,可省略在將本發明之積層體與偏光片接著之步驟中通常必要之乾燥設備。又,以照射適當之活性能量線量,亦可促進硬化速度,提升生產速度。 The cationically polymerizable epoxy compound is selected, and it is a liquid at room temperature. Even if there is no solvent, it has moderate fluidity. It is given the appropriate hardening and bonding strength, and it is obtained by blending with a suitable cationic polymerization initiator. The active energy ray hardening type adhesive is used in the manufacturing equipment of polarizing plates, and the drying equipment usually necessary in the step of bonding the laminated body and the polarizer of the present invention can be omitted. In addition, by irradiating an appropriate amount of active energy rays, it can also accelerate the hardening speed and increase the production speed.
使用於如此之接著劑的環氧化合物係例如可為具有羥基之芳香族化合物或鏈狀化合物之縮水甘油基醚化物、具有胺基之化合物之縮水甘油基胺基化物、具有C-C雙鍵之鏈狀化合物之環氧化物、於飽和碳環直接或隔著伸烷基而鍵結縮水甘油基氧基或環氧基乙基、或環氧基直接結合於飽和碳環之脂環式環氧化合物等。此等之環氧化合物係可分別單獨使用,亦可併用相異之複數種。其中,脂環式環氧化合物係因陽離子聚合性優異,故較宜使用。 The epoxy compound used in such an adhesive may be, for example, a glycidyl etherate of an aromatic compound or a chain compound having a hydroxyl group, a glycidylamino group of a compound having an amine group, or a chain having a CC double bond. Epoxide, glycidyloxy or epoxyethyl bonded directly or through an alkylene group to a saturated carbocyclic ring, or an alicyclic epoxy compound having an epoxy group directly bonded to a saturated carbocyclic ring Wait. These epoxy compounds can be used individually or in combination of a plurality of different types. Among them, alicyclic epoxy compounds are preferred because of their excellent cationic polymerizability.
具有羥基之芳香族化合物或鏈狀化合物之縮水甘油基醚化物係可藉由例如使此等芳香族化合物或鏈狀化合物之羥基與表氯醇在鹼性條件下進行加成縮合之方法而製造。如此之具有羥基之芳香族化合物或鏈狀化合物之縮水甘油基醚化物係包含:雙酚類之二縮水甘油基醚、多芳香環型環氧樹脂、伸烷基二醇或多伸烷基二醇之二縮水甘油基醚等。 The glycidyl etherate of an aromatic compound or a chain compound having a hydroxyl group can be produced by, for example, a method of subjecting the hydroxyl group of an aromatic compound or a chain compound and epichlorohydrin to addition condensation under alkaline conditions. . Such a glycidyl etherate of an aromatic compound or a chain compound having a hydroxyl group includes: a diglycidyl ether of a bisphenol, a polyaromatic cyclic epoxy resin, an alkylene glycol, or a polyalkylene diene. Glycidyl ethers of alcohols and the like.
雙酚類之二縮水甘油基醚係可舉例如雙酚A之縮水甘油基醚化物及其寡聚物、雙酚F之縮水甘油基醚化物及其寡聚物、3,3’,5,5’-四甲基-4,4’-聯苯酚之縮水甘油基醚化物及其寡聚物等。 Examples of diglycidyl ethers of bisphenols include glycidyl etherate of bisphenol A and its oligomers, glycidyl etherification of bisphenol F and its oligomers, 3,3 ', 5, Glycidyl etherate of 5'-tetramethyl-4,4'-biphenol and its oligomers.
多芳香環型環氧樹脂係可舉例如酚酚醛清漆樹脂之縮水甘油基醚化物、甲酚酚醛清漆樹脂之縮水甘油基醚化物、酚芳烷基樹脂之縮水甘油基醚化物、萘酚芳烷基樹脂之縮水甘油基醚化物、酚二環戊二烯樹脂之縮水甘油基醚化物等。進而,參酚類之縮水甘油基醚化物及其寡聚物等亦屬於多芳香環型環氧樹脂。 Examples of polyaromatic epoxy resins include glycidyl etherification of phenol novolac resin, glycidyl etherification of cresol novolac resin, glycidyl etherification of phenol aralkyl resin, and naphthol arane. Glycidyl etherification of resins, glycidyl etherification of phenol dicyclopentadiene resins, and the like. Furthermore, glycidyl etherates of ginseng phenols and oligomers thereof also belong to polyaromatic cyclic epoxy resins.
伸烷基二醇或聚伸烷基二醇之二縮水甘油基醚可舉例如乙二醇之縮水甘油基醚化物、二乙二醇之縮水甘油基醚化物、1,4-丁二醇之縮水甘油基醚化物、1,6-己二醇之縮水甘油基醚化物等。 Examples of the diglycidyl ether of alkylene glycol or polyalkylene glycol include, for example, glycidyl etherification of ethylene glycol, glycidyl etherification of diethylene glycol, and 1,4-butanediol. Glycidyl etherate, glycidyl etherate of 1,6-hexanediol, and the like.
具有胺基之化合物之縮水甘油基胺基化物係例如可使該化合物之胺基與表氯醇在鹼性條件下進行加成縮合之方法而製造。具有胺基之化合物係可同時具有羥基。如此之具有胺基之化合物之縮水甘油基胺基化物係包含1,3-苯二胺之縮水甘油基胺基化物及其寡聚物、1,4-苯二胺之縮水甘油基胺基化物及其寡聚物、3-胺基酚之縮水甘油基胺基化及縮水甘油基醚化物以及其寡聚物、4-胺基酚之縮水甘油基胺基化物及縮水甘油基醚化物以及其寡聚物等。 The glycidyl amine compound of the compound having an amine group is produced, for example, by a method in which the amine group of the compound and epichlorohydrin are subjected to addition condensation under basic conditions. The compound having an amine group may have a hydroxyl group at the same time. The glycidyl amine of such an amine-containing compound is a glycidyl amine of 1,3-phenylenediamine and its oligomer, and a glycidyl amine of 1,4-phenylenediamine And its oligomers, glycidyl amination and glycidyl etherification of 3-aminophenol and its oligomers, glycidyl amination and glycidyl etherification of 4-aminophenol and its Oligomers, etc.
具有C-C雙鍵之鏈狀化合物之環氧化物係可在鹼性條件下使用過氧化物而使該鏈狀化合物之C-C雙鍵環氧化之方法來製造。具有C-C雙鍵之鏈狀化合物係包含丁二烯、聚丁二烯、異戊二烯、戊二烯、己二烯等。又,具有雙鍵之萜烯類亦可使用作為環氧化原料,就非環式單 萜烯而言,係有沉香醇(linalool)等。使用於環氧化之過氧化物係可為例如過氧化氫、過醋酸、第三-丁基過氧化氫等。 The epoxide of a chain compound having a C-C double bond can be produced by using a peroxide under basic conditions to epoxidize the C-C double bond of the chain compound. The chain compound system having a C-C double bond includes butadiene, polybutadiene, isoprene, pentadiene, hexadiene, and the like. In addition, terpenes having a double bond can also be used as an epoxidation raw material. Examples of the acyclic monoterpenes include linalool and the like. Examples of the peroxide system used for the epoxidation include hydrogen peroxide, peracetic acid, and tert-butyl hydroperoxide.
於飽和碳環直接或隔著伸烷基而鍵結縮水甘油氧基或環氧基乙基之脂環式環氧化合物係可為先前所示之以雙酚類為代表例的具有羥基之芳香族化合物之芳香環進行氫化所得之氫化聚羥基化合物的縮水甘油基醚化物、具有羥基之環烷化合物之縮水甘油基醚化物、具有乙烯基基之環烷化合物之環氧化物等。 The alicyclic epoxy compound bonded to a glycidyloxy group or an epoxyethyl group directly or through an alkylene group on a saturated carbocyclic ring may be a hydroxy group-containing aromatic compound represented by a bisphenol as an example. A glycidyl etherate of a hydrogenated polyhydroxy compound obtained by hydrogenating an aromatic ring of a group compound, a glycidyl etherate of a cycloalkane compound having a hydroxyl group, an epoxide of a cycloalkane compound having a vinyl group, and the like.
以上所說明之環氧化合物係可容易取自市售品,分別以商品名表示,可舉例如由三菱化學股份有限公司所販賣之「j ER」系列、由DIC股份有限公司所販賣之「Epiclon」、由東都化成股份有限公司所販賣之「Epotohto(註冊商標)」、由ADEKA股份有限公司所販賣之「Adeka Resin(註冊商標)」、Nagase Chemtex股份有限公司所販賣之「Denacol(註冊商標)」、由Dow Chemical公司所販賣之「Dow Epoxy」、由日產化學工業股份有限公司所販賣之「Tepic(註冊商標)」等。 The epoxy compounds described above can be easily obtained from commercially available products and are represented by their respective trade names. Examples include the "j ER" series sold by Mitsubishi Chemical Corporation and the "Epiclon" sold by DIC Corporation. "," Epotohto (registered trademark) "sold by Toto Kasei Co., Ltd.," Adeka Resin (registered trademark) "sold by ADEKA Co., Ltd., and" Denacol (registered trademark) "sold by Nagase Chemtex Co., Ltd. "," Dow Epoxy "sold by Dow Chemical," Tepic (registered trademark) "sold by Nissan Chemical Industry Co., Ltd., etc.
另一方面,環氧基直接鍵結於飽和碳環之脂環式環氧化合物係例如可藉由在鹼性條件下使用過氧化物而使於環內具有C-C雙鍵之非芳香族環狀化合物之C-C雙鍵環氧化之方法而製造。於環內具有C-C雙鍵之非芳香族環狀化合物係可舉例如具有環戊烯環之化合物、具有環己烯環之化合物、於環戊烯環或環己烯環進一步鍵結至少2個碳原子而形成追加之環的多環式化合物等。於環內具 有C-C雙鍵之非芳香族環狀化合物係可於環外具有其它之C-C雙鍵。若舉出於環內具有C-C雙鍵之非芳香族環狀化合物之例,則有環己烯、4-乙烯基環己烯、屬於單環式單萜烯之檸檬烯及α-蒎烯等。 On the other hand, an alicyclic epoxy compound in which an epoxy group is directly bonded to a saturated carbocyclic ring can be a non-aromatic cyclic ring having a CC double bond in the ring by using a peroxide under basic conditions, for example. It is produced by epoxidizing CC double bond of compound. Examples of the non-aromatic cyclic compound having a CC double bond in the ring include a compound having a cyclopentene ring, a compound having a cyclohexene ring, and at least two further bonds to the cyclopentene ring or the cyclohexene ring. Polycyclic compounds such as carbon atoms to form additional rings. A non-aromatic cyclic compound having a C-C double bond in the ring may have another C-C double bond outside the ring. Examples of non-aromatic cyclic compounds having a C-C double bond in the ring include cyclohexene, 4-vinylcyclohexene, limonene and α-pinene, which are monocyclic monoterpenes.
環氧基直接鍵結於飽和碳環之脂環式環氧化合物係可為隔著適當的連結基而於分子內至少形成2個具有直接鍵結在上述之環的環氧基之脂環式結構而成之化合物。在此所謂之連結基係包含例如酯鍵、醚鍵、伸烷基鍵等。 An alicyclic epoxy compound having an epoxy group directly bonded to a saturated carbocyclic ring can be an alicyclic type having at least two epoxy groups directly bonded to the above-mentioned ring through an appropriate linking group. Structured compounds. The term “linking group” used herein includes, for example, an ester bond, an ether bond, and an alkylene bond.
若舉出環氧基直接鍵結於飽和碳環之脂環式環氧化合物之具體例,有如下者。 Specific examples of the alicyclic epoxy compound in which an epoxy group is directly bonded to a saturated carbocyclic ring are as follows.
3,4-環氧基環己基甲基 3,4-環氧基環己烷羧酸酯、1,2-環氧基-4-乙烯基環己烷、1,2-環氧基-4-環氧基乙基環己烷、1,2-環氧基-1-甲基-4-(1-甲基環氧基乙基)環己烷、3,4-環氧基環己基甲基(甲基)丙烯酸酯、2,2-雙(羥基甲基)-1-丁醇與4-環氧基乙基-1,2-環氧基環己烷之付加物、伸乙基 雙(3,4-環氧基環己烷羧酸酯)、氧二伸乙基 雙(3,4-環氧基環己烷羧酸酯)、1,4-環己烷二甲基 雙(3,4-環氧基環己烷羧酸酯)、3-(3,4-環氧基環己基甲氧基羰基)丙基 3,4-環氧基環己烷羧酸酯等。 3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylate, 1,2-epoxy-4-vinylcyclohexane, 1,2-epoxy-4 -Epoxyethylcyclohexane, 1,2-epoxy-1-methyl-4- (1-methylepoxyethyl) cyclohexane, 3,4-epoxycyclohexylmethyl (Meth) acrylate, 2,2-bis (hydroxymethyl) -1-butanol and 4-epoxyethyl-1,2-epoxycyclohexane as adducts (3,4-epoxycyclohexanecarboxylic acid ester), oxodiethylene bis (3,4-epoxycyclohexanecarboxylic acid ester), 1,4-cyclohexanedimethylbis ( 3,4-epoxycyclohexanecarboxylate), 3- (3,4-epoxycyclohexylmethoxycarbonyl) propyl 3,4-epoxycyclohexanecarboxylate, and the like.
以上說明之環氧基直接鍵結於飽和碳環之 脂環式環氧化合物亦可容易取得市售品,分別以商品名表示,可舉例如由Daicel股份有限公司販賣之「Celloxide」系列及「Cyclomer」、由Dow chemical公司販賣之「Cyracure UVR」系列等。 The alicyclic epoxy compound in which the epoxy group described above is directly bonded to a saturated carbocyclic ring can also be easily obtained as a commercial product, which are respectively represented by trade names. "Cyclomer", "Cyracure UVR" series sold by Dow Chemical, etc.
含有環氧化合物之硬化性接著劑係可更含有環氧化合物以外之活性能量線硬化性化合物。環氧化合物以外之活性能量線硬化性化合物係可舉例如氧雜環丁烷化合物、丙烯酸化合物等。其中,因在陽離子聚合時具有可促進硬化速度之可能性,故以併用氧雜環丁烷化合物為較佳。 The epoxy compound-containing curable adhesive system may further contain an active energy ray-curable compound other than the epoxy compound. Examples of active energy ray-curable compounds other than epoxy compounds include oxetane compounds and acrylic compounds. Among them, an oxetane compound is preferably used in combination because it has the possibility of promoting the hardening rate during cationic polymerization.
氧雜環丁烷化合物係在分子內具有4員環醚之化合物,可舉例如如以下者。 The oxetane compound is a compound having a 4-membered cyclic ether in the molecule, and examples thereof include the following.
1,4-雙〔(3-乙基氧雜環丁烷-3-基)甲氧基甲基〕苯、3-乙基-3-(2-乙基己基氧甲基)氧雜環丁烷、雙(3-乙基-3-氧雜環丁烷基甲基)醚、3-乙基-3-(苯氧基甲基)氧雜環丁烷、3-乙基-3-(環己氧基甲基)氧雜環丁烷、酚酚醛清漆氧雜環丁烷、1,3-雙〔(3-乙基氧雜環丁烷-3-基)甲氧基〕苯等。 1,4-bis [(3-ethyloxetan-3-yl) methoxymethyl] benzene, 3-ethyl-3- (2-ethylhexyloxymethyl) oxetan Alkane, bis (3-ethyl-3-oxetanylmethyl) ether, 3-ethyl-3- (phenoxymethyl) oxetane, 3-ethyl-3- ( Cyclohexyloxymethyl) oxetane, phenol novolac oxetane, 1,3-bis [(3-ethyloxetane-3-yl) methoxy] benzene, and the like.
氧雜環丁烷化合物亦可容易取自市售品,分別以商品名表示,可舉例如東亞合成股份有限公司販賣之「Aron Oxetane(註冊商標)」系列、宇部興產股份有限公司販賣之「ETERNACOLL(註冊商標)」系列等。 The oxetane compounds can also be easily obtained from commercial products, and are respectively expressed by trade names. For example, the "Aron Oxetane (registered trademark)" series sold by Toa Kosei Co., Ltd. ETERNACOLL (registered trademark) "series.
包含環氧化合物或氧雜環丁烷化合物之硬 化性化合物係為了使調配有此等之接著劑設為無溶劑,較佳係使用未被有機溶劑等稀釋者。又,比起溶解於有機溶劑者,屬於構成接著劑之其它成分,且包含後述之陽離子聚合起始劑或增感劑之少量成分,亦以使用已除去/乾燥有機溶劑之其化合物單獨之粉體或液體為較佳。 The hardening compound containing an epoxy compound or an oxetane compound is preferably a solvent that is not diluted with an organic solvent or the like in order to make the adhesives formulated in such a solvent-free. In addition, compared with those dissolved in an organic solvent, they are other components constituting an adhesive, and include a small amount of a cation polymerization initiator or a sensitizer described later, or a powder obtained by removing / drying the compound of the organic solvent. A body or liquid is preferred.
陽離子聚合起始劑係受到活性能量線例如紫外線之照射而產生陽離子種之化合物。只要為可賦予調配有其之接著劑所要求之接著強度及硬化速度者即可,可舉例如芳香族重氮鹽;芳香族錪鹽或芳香族鋶鹽之鎓鹽;鐵-芳烴錯合物等。此等之陽離子聚合起始劑係可分別單獨使用,亦可併用相異之複數種。 The cationic polymerization initiator is a compound that generates cationic species upon irradiation with active energy rays such as ultraviolet rays. As long as the adhesive strength and the hardening speed required for the adhesive prepared can be provided, examples thereof include aromatic diazonium salts; aromatic sulfonium salts or onium salts of aromatic sulfonium salts; iron-arene complexes Wait. These cationic polymerization initiators may be used individually or in combination of a plurality of different types.
芳香族重氮鹽係可舉例如下者。 Examples of the aromatic diazonium salt system are as follows.
苯重氮 六氟銻酸鹽、苯重氮 六氟磷酸鹽、苯重氮 六氟硼酸鹽等。 Benzenediazonium hexafluoroantimonate, benzenediazonium hexafluorophosphate, benzenediazonium hexafluoroborate, etc.
芳香族錪鹽係可舉例如下者。 Examples of the aromatic sulfonium salts are as follows.
二苯基錪 肆(五氟苯基)硼酸鹽、二苯基錪 六氟磷酸鹽、二苯基錪 六氟銻酸鹽、雙(4-壬基苯基)錪 六氟磷酸鹽等。 Diphenylsulfonium (pentafluorophenyl) borate, diphenylsulfonium hexafluorophosphate, diphenylsulfonium hexafluoroantimonate, bis (4-nonylphenyl) sulfonium hexafluorophosphate, and the like.
芳香族鋶鹽係可舉例如下者。 Examples of the aromatic sulfonium salts are as follows.
三苯基鋶 六氟磷酸鹽、三苯基鋶 六氟銻酸鹽、三苯基鋶 肆(五氟苯基)硼酸鹽、 二苯基(4-苯基硫基苯基)鋶 六氟銻酸鹽、4,4’-雙(二苯基二氫硫基)二苯基硫醚 雙六氟磷酸鹽、4,4’-雙〔二(β-羥基乙氧基苯基)二氫硫基〕二苯基硫醚 雙六氟銻酸鹽、4,4’-雙〔二(β-羥基乙氧基苯基)二氫硫基〕二苯基硫醚 雙六氟磷酸鹽、7-〔二(對-甲苯甲醯基)二氫硫基〕-2-異丙基硫雜蒽酮六氟銻酸鹽、7-〔二(對-甲苯甲醯基)二氫硫基〕-2-異丙基硫雜蒽酮肆(五氟苯基)硼酸鹽、4-苯基羰基-4’-二苯基二氫硫基二苯基硫醚 六氟磷酸鹽、4-(對-第三丁基苯基羰基)-4’-二苯基二氫硫基二苯基硫醚 六氟銻酸鹽、4-(對-第三丁基苯基羰基)-4’-二(對-甲苯甲醯基)二氫硫基-二苯基硫醚 肆(五氟苯基)硼酸鹽等。 Triphenylsulfonium hexafluorophosphate, triphenylsulfonium hexafluoroantimonate, triphenylsulfonium (pentafluorophenyl) borate, diphenyl (4-phenylthiophenyl) hexafluoroantimony Acid salt, 4,4'-bis (diphenyldihydrothio) diphenylsulfide dihexafluorophosphate, 4,4'-bis [bis (β-hydroxyethoxyphenyl) dihydrosulfide Phenyl] diphenyl sulfide bishexafluoroantimonate, 4,4'-bis [bis (β-hydroxyethoxyphenyl) dihydrothio] diphenyl sulfide bishexafluorophosphate, 7- [Di (p-tolylmethyl) dihydrothio] -2-isopropylthiaxanthone hexafluoroantimonate, 7- [bis (p-tolylmethyl) dihydrothio] -2 -Isopropylthioanthrone (pentafluorophenyl) borate, 4-phenylcarbonyl-4'-diphenyldihydrothiodiphenylsulfide hexafluorophosphate, 4- (p- Tributylphenylcarbonyl) -4'-diphenyldihydrothiodiphenylsulfide hexafluoroantimonate, 4- (p-third-butylphenylcarbonyl) -4'-bis (p- Tolylmethyl) dihydrothio-diphenyl sulfide (pentafluorophenyl) borate and the like.
鐵-芳烴錯合物係可舉例如下者。 Examples of the iron-arene complex system are as follows.
二甲苯-環戊二烯基鐵(II) 六氟銻酸鹽、異丙苯-環戊二烯基鐵(II) 六氟磷酸鹽、二甲苯-環戊二烯基鐵(II) 參(三氟甲基磺醯基)甲基體(xylene-cyclopentadienyliron(II)tris(trifluoromethylsulfonyl)methanide)等。 Xylene-cyclopentadienyl iron (II) hexafluoroantimonate, cumene-cyclopentadienyl iron (II) hexafluorophosphate, xylene-cyclopentadienyl iron (II) Xylene-cyclopentadienyliron (II) tris (trifluoromethylsulfonyl) methanide) and the like.
陽離子聚合起始劑之中,由於芳香族鋶鹽 係在300nm以上之波長領域亦具有紫外線吸收特性,而可賦予硬化性優異、具有良好機械強度及接著強度之黏著劑(或黏著層),故較宜使用。 Among the cationic polymerization initiators, the aromatic sulfonium salt also has an ultraviolet absorption property in a wavelength range of 300 nm or more, and can provide an adhesive (or an adhesive layer) having excellent hardenability, good mechanical strength, and adhesive strength. More suitable for use.
陽離子聚合起始劑亦可容易取自市售品,分別以商品名表示,可舉例如自日本化藥股份有限公司販賣之「Kayarad(註冊商標)」系列、Dow Chemical公司販賣之「Cyracure UVI」系列、San-Apro股份有限公司販賣之光酸產生劑「CPI」系列、綠的化學股份有限公司販賣之光酸產生劑「TAZ」、「BBI」及「DTS」、ADEKA股份有限公司販賣之「Adeka Optomer」系列、Rhodia公司販賣之「RHODORSIL」(註冊商標)」等。 Cationic polymerization initiators can also be easily obtained from commercially available products, and are represented by trade names, for example, "Kayarad (registered trademark)" series sold from Nippon Kayaku Co., Ltd., and "Cyracure UVI" sold by Dow Chemical Co., Ltd. Series, photoacid generator "CPI" series sold by San-Apro Co., Ltd., photoacid generators "TAZ", "BBI" and "DTS" sold by Green Chemical Co., Ltd., "Adeka Optomer" series, "RHODORSIL (registered trademark)" sold by Rhodia.
在活性能量線硬化型接著劑中,陽離子聚合起始劑相對於活性能量線硬化型接著劑之總量100質量份,通常係以0.5至20質量份之比例調配較佳係1至15質量份。其量太少時,硬化不充分,有時降低硬化後之黏著劑(黏著層)之機械強度或接著強度。又,其量過多時,黏著劑中之離子性物質增加,導致黏著劑之吸濕性變高,有時降低本發明之積層體之耐久性能。 In the active energy ray hardening type adhesive, the total amount of the cationic polymerization initiator relative to the active energy ray hardening type adhesive is 100 parts by mass, and it is usually formulated at a ratio of 0.5 to 20 parts by mass. . When the amount is too small, hardening is insufficient, and sometimes the mechanical strength or adhesion strength of the adhesive (adhesive layer) after hardening is reduced. Moreover, when it is too much, the ionic substance in an adhesive will increase, and the hygroscopicity of an adhesive will become high, and the durability of the laminated body of this invention may fall.
以電子束硬化型使用活性能量線硬化型接著劑時,並非特別需要在組成物中含有光聚合起始劑,但以紫外線硬化型使用時,以使用光自由基產生劑為較佳。光自由基產生劑係可舉例如脫氫(hydrogen abstraction)型光自由基產生劑與裂解裂解型光自由基產生劑。 When an active energy ray hardening type adhesive is used in an electron beam hardening type, it is not particularly necessary to include a photopolymerization initiator in the composition, but in the case of using an ultraviolet hardening type, a photo radical generator is preferably used. Examples of the photo-radical generator include a hydrogen abstraction-type photo radical generator and a cleavage-type photo-radical generator.
脫氫型光自由基產生劑係可舉例如1-甲基 萘、2-甲基萘、1-氟萘、1-氯萘、2-氯萘、1-溴萘、2-溴萘、1-碘萘、2-碘萘、1-萘酚、2-萘酚、1-甲氧基萘、2-甲氧基萘、1,4-二氰基萘等萘衍生物,蒽、1,2-苯并蒽、9,10-二氯蒽、9,10-二溴蒽、9,10-二苯基蒽、9-氰基蒽、9,10-二氰基蒽、2,6,9,10-四氰基蒽等蒽衍生物、芘衍生物、咔唑、9-甲基咔唑、9-苯基咔唑、9-丙烯-2-基-9H-咔唑、9-丙基-9H-咔唑、9-乙烯基咔唑、9H-咔唑-9-乙醇、9-甲基-3-硝基-9H-咔唑、9-甲基-3,6-二硝基-9H-咔唑、9-辛醯基咔唑、9-咔唑甲醇、9-咔唑丙酸、9-咔唑丙腈、9-乙基-3,6-二硝基-9H-咔唑、9-乙基-3-硝基咔唑、9-乙基咔唑、9-異丙基咔唑、9-(乙氧基羰基甲基)咔唑、9-(嗎啉基甲基)咔唑、9-乙醯基咔唑、9-烯丙基咔唑、9-苯甲基-9H-咔唑、9-咔唑乙酸、9-(2-硝基苯基)咔唑、9-(4-甲氧基苯基)咔唑、9-(1-乙氧基-2-甲基-丙基)-9H-咔唑、3-硝基咔唑、4-羥基咔唑、3,6-二硝基-9H-咔唑、3,6-二苯基-9H-咔唑、2-羥基咔唑、3,6-二乙醯基-9-乙基咔唑等咔唑衍生物,二苯甲酮、4-苯基二苯甲酮、4,4’-雙(二甲氧基)二苯甲酮、4,4’-雙(二甲基胺基)二苯甲酮、4,4’-雙(二乙基胺基)二苯甲酮、2-苯甲醯基安息香酸甲基酯、2-甲基二苯甲酮、3-甲基二苯甲酮、4-甲基二苯甲酮、3,3’-二甲基-4-甲氧基二苯甲酮、2,4,6-三甲基二苯甲酮等二苯甲酮衍生物,芳香族羰基化合物、[4-(4-甲基苯基硫基)苯基]-苯基甲酮、氧雜蒽酮、硫雜蒽酮、2-氯硫雜蒽酮、4-氯硫雜蒽酮、2-異丙基硫雜蒽酮、4-異丙基硫雜蒽酮、2,4-二甲基硫雜蒽酮、2,4-二乙基硫雜蒽酮、1-氯-4- 丙氧基硫雜蒽酮等硫雜蒽酮衍生物或香豆素衍生物等。 Examples of the dehydrogenation type free radical generator include 1-methylnaphthalene, 2-methylnaphthalene, 1-fluoronaphthalene, 1-chloronaphthalene, 2-chloronaphthalene, 1-bromonaphthalene, 2-bromonaphthalene, 1 -Naphthalene derivatives such as iodonaphthalene, 2-iodonaphthalene, 1-naphthol, 2-naphthol, 1-methoxynaphthalene, 2-methoxynaphthalene, 1,4-dicyanonaphthalene, anthracene, 1, 2-benzoanthracene, 9,10-dichloroanthracene, 9,10-dibromoanthracene, 9,10-diphenylanthracene, 9-cyanoanthracene, 9,10-dicylanthracene, 2,6, Anthracene derivatives such as 9,10-tetracyanoanthracene, fluorene derivatives, carbazole, 9-methylcarbazole, 9-phenylcarbazole, 9-propen-2-yl-9H-carbazole, 9-propyl 9-9-carbazole, 9-vinylcarbazole, 9H-carbazole-9-ethanol, 9-methyl-3-nitro-9H-carbazole, 9-methyl-3,6-dinitro -9H-carbazole, 9-octylcarbazole, 9-carbazole methanol, 9-carbazole propionic acid, 9-carbazole propionitrile, 9-ethyl-3,6-dinitro-9H-carbazole, 9-ethyl-3-nitrocarbazole, 9-ethylcarbazole, 9-isopropylcarbazole, 9- (ethoxycarbonylmethyl) carbazole, 9- (morpholinylmethyl) carbine Azole, 9-ethenylcarbazole, 9-allylcarbazole, 9-benzyl-9H-carbazole, 9-carbazoleacetic acid, 9- (2-nitrophenyl) carbazole, 9- (4-methoxyphenyl) carbazole, 9- (1-ethoxy-2-methyl-propane ) -9H-carbazole, 3-nitrocarbazole, 4-hydroxycarbazole, 3,6-dinitro-9H-carbazole, 3,6-diphenyl-9H-carbazole, 2-hydroxycarbazole Carbazole derivatives such as azole, 3,6-diethylfluorenyl-9-ethylcarbazole, benzophenone, 4-phenylbenzophenone, 4,4'-bis (dimethoxy) di Benzophenone, 4,4'-bis (dimethylamino) benzophenone, 4,4'-bis (diethylamino) benzophenone, 2-benzylbenzoic acid methyl ester Ester, 2-methylbenzophenone, 3-methylbenzophenone, 4-methylbenzophenone, 3,3'-dimethyl-4-methoxybenzophenone, 2, Benzophenone derivatives such as 4,6-trimethylbenzophenone, aromatic carbonyl compounds, [4- (4-methylphenylthio) phenyl] -phenylmethanone, xanthone , Thiaxanthone, 2-chlorothiaxanthone, 4-chlorothioxanthone, 2-isopropylthioxanthone, 4-isopropylthioxanthone, 2,4-dimethylsulfan Hexanthone derivatives such as heteroanthrone, 2,4-diethylthiaxanthone, 1-chloro-4-propoxythioanthrone, or coumarin derivatives, and the like.
裂解型光自由基產生劑係藉由照射活性能量線使該化合物裂開而產生自由基之型式的光自由基產生劑,其具體例係可舉例如苯偶因醚衍生物、乙醯苯衍生物等之芳基烷基酮類、肟酮類、醯基氧化膦類、硫代安息香酸S-苯基酯類、二茂鈦類、及使其等經高分子量化之衍生物,但不限定於此。所市售之裂解型光自由基產生劑係可舉例如1-(4-十二碳基苯甲醯基)-1-羥基-1-甲基乙烷、1-(4-異丙基苯甲醯基)-1-羥基-1-甲基乙烷、1-苯甲醯基-1-羥基-1-甲基乙烷、1-[4-(2-羥基乙氧基)-苯甲醯基]-1-羥基-1-甲基乙烷、1-[4-(丙烯醯氧基乙氧基)-苯甲醯基]-1-羥基-1-甲基乙烷、二苯基酮、苯基-1-羥基-環己基酮、苯甲基二甲基縮醛、雙(環戊二烯基)-雙(2,6-二氟-3-芘基-苯基)鈦、(η 6-異丙基苯)-(η 5-環戊二烯基)-鐵(II)六氟磷酸酯、三甲基苯甲醯基二苯基氧化膦、雙(2,6-二甲氧基-苯甲醯基)-(2,4,4-三甲基-戊基)-氧化膦、雙(2,4,6-三甲基苯甲醯基)-2,4-二戊氧基苯基氧化膦或雙(2,4,6-三甲基苯甲醯基)苯基-氧化膦、(4-嗎啉基苯甲醯基)-1-苯甲基-1-二甲基胺基丙烷、4-(甲基硫基苯甲醯基)-1-甲基-1-嗎啉基乙烷等,但不限定於此。 The cleavage type photo radical generator is a type of photo radical generator that generates a radical by cleavage of the compound by irradiating an active energy ray. Specific examples thereof include benzoin ether derivatives and acetophenone derivatives. Compounds such as aryl alkyl ketones, oxime ketones, fluorenylphosphine oxides, thiobenzoic acid S-phenyl esters, titanocene, and their derivatives with high molecular weight, but not Limited to this. Commercially available cleavable photo radical generators include, for example, 1- (4-dodecylbenzyl) -1-hydroxy-1-methylethane, 1- (4-isopropylbenzene (Methylamino) -1-hydroxy-1-methylethane, 1-benzylidene-1-hydroxy-1-methylethane, 1- [4- (2-hydroxyethoxy) -benzyl Fluorenyl] -1-hydroxy-1-methylethane, 1- [4- (propenyloxyethoxy) -benzylidene] -1-hydroxy-1-methylethane, diphenyl Ketone, phenyl-1-hydroxy-cyclohexyl ketone, benzyldimethylacetal, bis (cyclopentadienyl) -bis (2,6-difluoro-3-fluorenyl-phenyl) titanium, (η 6-cumylbenzene)-(η 5-cyclopentadienyl) -iron (II) hexafluorophosphate, trimethylbenzyldiphenylphosphine oxide, bis (2,6-di (Methoxy-benzyl)-(2,4,4-trimethyl-pentyl) -phosphine oxide, bis (2,4,6-trimethylbenzyl) -2,4-di Pentyloxyphenylphosphine oxide or bis (2,4,6-trimethylbenzyl) phenyl-phosphine oxide, (4-morpholinylbenzyl) -1-benzyl-1- Dimethylaminopropane, 4- (methylthiobenzyl) -1-methyl-1-morpholinylethane, and the like are not limited thereto.
本發明所使用之活性能量硬化型接著劑之中,電子束硬化型所含有之光自由基產生劑、亦即脫氫型或裂解型光自由基產生劑係任一者均可分別單獨使用之外,亦可組合複數而使用,但從光自由基產生劑單體之安 定性、在硬化性之方面而言,更佳者係裂解型光自由基產生劑之1種以上之組合。裂解型光自由基產生劑之中,以醯基氧化膦類為較佳,更具體地係以三甲基苯甲醯基二苯基氧化膦(商品名「DAROCURE TPO」、Ciba‧日本(股))、雙(2,6-二甲氧基-苯甲醯基)-(2,4,4-三甲基-戊基)-氧化膦(商品名「CGI 403」、Ciba‧日本(股))、或雙(2,4,6-三甲基苯甲醯基)-2,4-二戊氧基苯基氧化膦(商品名「Irgacure819」、Ciba‧日本(股))為較佳。 Among the active energy hardening type adhesives used in the present invention, any of the photoradical generator contained in the electron beam hardening type, that is, a dehydrogenation type or a cracking type photoradical generator can be used separately. In addition, a plurality of them may be used in combination, but in terms of the stability of the photoradical generator monomer and in terms of hardenability, it is more preferably a combination of one or more kinds of photolytic radical generators. Among the cleavable photo radical generators, fluorenylphosphine oxides are preferred, and more specifically, trimethylbenzyldiphenylphosphine oxide (trade name "DAROCURE TPO", Ciba ‧ Japan (stock )), Bis (2,6-dimethoxy-benzylidene)-(2,4,4-trimethyl-pentyl) -phosphine oxide (trade name "CGI 403", Ciba‧Japan (stock )), Or bis (2,4,6-trimethylbenzyl) -2,4-dipentyloxyphenylphosphine oxide (trade name "Irgacure819", Ciba‧Japan (stock)) is preferred .
活性能量線硬化型接著劑係可依需要而含有增感劑。藉由使用增感劑,反應性會提高,可使硬化後之黏著劑(黏著層)之機械強度或接著強度更提升。增感劑係可適宜適用前述者。 The active energy ray hardening type adhesive agent may contain a sensitizer as needed. By using a sensitizer, the reactivity is improved, and the mechanical strength or adhesion strength of the hardened adhesive (adhesive layer) can be further improved. As the sensitizer, the foregoing can be suitably used.
調配增感劑時,其調配量相對於活性能量線硬化型接著劑之總量100質量份,以0.1至20質量份之範圍為較佳。 When the sensitizer is prepared, the amount of the sensitizer is preferably 0.1 to 20 parts by mass relative to 100 parts by mass of the total amount of the active energy ray-curable adhesive.
活性能量線硬化型接著劑係可在不損其效果之範圍內調配各種之添加劑。可調配之添加劑係可舉例如離子捕捉劑、抗氧化劑、鏈移動劑、增黏劑、熱塑性樹脂、填充劑、流動調整劑、可塑劑、消泡劑等。 Various types of additives can be blended in the active energy ray hardening type adhesive agent within a range that does not impair the effect. Examples of additives that can be formulated include ion trapping agents, antioxidants, chain shifting agents, tackifiers, thermoplastic resins, fillers, flow regulators, plasticizers, and defoamers.
活性能量線硬化型接著劑通常係以溶解於溶劑之活性能量線硬化型接著劑組成物之形態使用。本發明之積層體係可藉由將該接著劑組成物塗佈於樹脂積層體(A)之單面或兩面,並使其乾燥而得。又,接著劑所含有之水中不會溶解之成分只要係分散於系統中之狀態即可。 The active energy ray-curable adhesive is usually used in the form of an active energy ray-curable adhesive composition dissolved in a solvent. The laminated system of the present invention can be obtained by coating the adhesive composition on one or both sides of the resin laminated body (A) and drying it. In addition, the components which will not dissolve in water contained in the adhesive need only be dispersed in the system.
活性能量線硬化型接著劑係可藉由前述之塗布方法塗佈於樹脂積層體(A)。此時,活性能量線硬化型接著劑之黏度只要係具有能以各種方法塗佈之黏度者即可,但其在溫度25℃中之黏度係在10至30,000mPa‧sec之範圍較佳,在50至6,000mPa‧sec之範圍為更佳。其黏度太小時,有難以獲得無不均之均質塗膜的傾向。另一方面,若其黏度太大,會變成難以流動,相同地有難以獲得無不均之均質塗膜的傾向。在此所謂之黏度係使用B型黏度計並使其接著劑調溫至25℃之後,以60rpm所測定之值。 The active energy ray hardening type adhesive agent can be applied to the resin laminate (A) by the aforementioned coating method. At this time, the viscosity of the active energy ray-curable adhesive agent is only required to have a viscosity that can be applied by various methods, but its viscosity at a temperature of 25 ° C is preferably in the range of 10 to 30,000 mPa‧sec. A range of 50 to 6,000 mPa‧sec is more preferable. When the viscosity is too small, it tends to be difficult to obtain a uniform coating film without unevenness. On the other hand, if the viscosity is too large, it becomes difficult to flow, and similarly, it is difficult to obtain a uniform coating film without unevenness. Here, the so-called viscosity is a value measured at 60 rpm after a B-type viscometer is used to adjust the temperature of the adhesive to 25 ° C.
上述活性能量線硬化型接著劑係可以電子束硬化型、紫外線硬化型之態樣使用。所謂活性能量線係定義為可使會產生活性種之化合物分解而產生活性種之能量線。如此之活性能量線係可舉例如可見光、紫外線、紅外線、X射線、α射線、β射線、γ射線及電子束等。 The active energy ray-curable adhesive can be used in the form of an electron beam-curable type or an ultraviolet-curable type. The so-called active energy ray is defined as an energy ray that can decompose compounds that produce active species to generate active species. Examples of such active energy rays include visible light, ultraviolet rays, infrared rays, X-rays, alpha rays, beta rays, gamma rays, and electron beams.
在電子束硬化型中,電子束之照射條件只要係可使上述活性能量線硬化型接著劑硬化之條件,便可採用任意之適當條件。例如,電子束照射之,加速電壓較佳為5kV至300kV,更佳係10kV至250kV。加速電壓未達5kV之時,有電子束未到達至接著劑而成為硬化不足之虞,加速電壓超過300kV時,通過試料之浸透力過強而電子束反彈,有對樹脂積層體(A)等造成損傷之虞。照射線量係5至100kGy,更佳係10至75kGy。照射線量未達5kGy之時,接著劑會硬化不足,超過100kGy時,對樹脂積層體(A)等造成損傷,產生機械強度之降低或黃變,無法獲得 所希望之光學特性。 In the electron beam curing type, any appropriate conditions can be adopted as long as the irradiation conditions of the electron beam are those that can harden the above-mentioned active energy ray curing type adhesive. For example, when the electron beam is irradiated, the acceleration voltage is preferably 5 kV to 300 kV, and more preferably 10 kV to 250 kV. When the acceleration voltage does not reach 5 kV, the electron beam may not reach the adhesive and may cause insufficient hardening. When the acceleration voltage exceeds 300 kV, the penetration force of the sample is too strong and the electron beam rebounds. There is a problem with the resin laminate (A), etc. Risk of injury. The radiation dose is 5 to 100 kGy, and more preferably 10 to 75 kGy. When the radiation dose is less than 5 kGy, the adhesive will be insufficiently hardened. When it exceeds 100 kGy, the resin laminate (A) will be damaged, resulting in a reduction in mechanical strength or yellowing, and the desired optical characteristics will not be obtained.
電子束照射通常係在惰性氣體中進行照射,但若有需要,可在大氣中或稍微導入氧之條件進行。亦依本發明之積層體之材料而有不同,但藉由適當導入氧,最初電子束照射到之樹脂積層體表面還是產生氧阻礙時,可防止對本發明之積層體之損傷,並可只對接著劑有效率地照射電子束。 Electron beam irradiation is usually performed in an inert gas, but if necessary, it can be performed in the atmosphere or with a slight introduction of oxygen. It also differs according to the material of the laminated body of the present invention, but by properly introducing oxygen, when the surface of the resin laminated body irradiated with the initial electron beam still generates oxygen, it can prevent damage to the laminated body of the present invention, and only The adhesive agent efficiently irradiates the electron beam.
在紫外線硬化型中,活性能量線硬化型接著劑之光照射強度係依接著劑之各個組成而決定,並無特別限定,以10至5000mW/cm2為較佳。光照射強度未達10mW/cm2時,反應時間過長,超過5000mW/cm2時,因自光源輻射之熱及接著劑之聚合時之發熱,有可能產生本發明之積層體之黃變或劣化。又,照射強度較佳係對光陽離子聚合起始劑之活性化有效之波長領域中之強度,更佳係波長400nm以下之波長領域中之強度,再更佳係波長280至320nm之波長領域中之強度。以如此之光照射強度1次或複數次照射,使其累積光量成為10mJ/cm2以上、較佳係10至5,000mJ/cm2之方式設定為較佳。上述累積光量未達10mJ/cm2時,源自聚合起始劑之活性種之產生不充分,接著劑之硬化變得不充分。另一方面,其累積光量超過5,000mJ/cm2時,照射時間非常長,對生產性提高不利。此時,藉由樹脂積層體(A)或接著劑種之組合等的不同,是否需要在任一波長區域(UVA(320至390nm)或UVB(280至320nm)等)之累積光量有所不同。 In the ultraviolet curing type, the light irradiation intensity of the active energy ray curing type adhesive is determined depending on each composition of the adhesive, and is not particularly limited, and preferably 10 to 5000 mW / cm 2 . When the light irradiation intensity is less than 10 mW / cm 2 , the reaction time is too long. When it exceeds 5000 mW / cm 2 , due to the heat radiated from the light source and the heat generated during the polymerization of the adhesive, yellowing of the laminated body of the present invention or Degradation. In addition, the irradiation intensity is preferably the intensity in a wavelength range effective for activation of the photocationic polymerization initiator, more preferably the intensity in a wavelength range below 400 nm, and even more preferably in a wavelength range between 280 and 320 nm. The intensity. It is preferable to set such a light irradiation intensity once or a plurality of times so that the accumulated light amount becomes 10 mJ / cm 2 or more, preferably 10 to 5,000 mJ / cm 2 . When the cumulative light amount is less than 10 mJ / cm 2 , the generation of active species derived from the polymerization initiator is insufficient, and the curing of the adhesive becomes insufficient. On the other hand, when the accumulated light amount exceeds 5,000 mJ / cm 2 , the irradiation time is very long, which is disadvantageous for improving productivity. At this time, depending on whether the resin laminate (A) or the combination of the adhesive species is different, it is necessary to have a cumulative light amount in any wavelength region (UVA (320 to 390 nm) or UVB (280 to 320 nm), etc.).
藉由本發明中之活性能量線之照射而進行接著劑之聚合硬化時所使用之光源係無特別限定,但可舉例如低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓水銀燈、氙燈、鹵素燈、碳弧燈、鎢絲燈、鎵燈、準分子雷射、產生波長範圍380至440nm的光之LED光源、化學燈、黑光燈、微波激發水銀燈、金屬鹵化物燈。從能量之安定性或裝置之簡便性之觀點而言,以在波長400nm以下具有發光分布之紫外光源為較佳。 The light source used for polymerization and hardening of the adhesive by irradiation with active energy rays in the present invention is not particularly limited, but examples thereof include low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, xenon lamps, halogen lamps, Carbon arc lamps, tungsten filament lamps, gallium lamps, excimer lasers, LED light sources that produce light in the wavelength range of 380 to 440 nm, chemical lamps, black light lamps, microwave excited mercury lamps, metal halide lamps. From the viewpoint of energy stability or simplicity of the device, an ultraviolet light source having a light emission distribution at a wavelength of 400 nm or less is preferable.
透明黏著劑(B)之膜厚係以5至500μm為較佳,更佳係10至350μm。藉由使黏著劑層之厚度設為500μm以下,在高溫高濕下之接著性會提高,容易抑制黏著劑層與貼合該黏著劑層之偏光板等之間的浮起或剝離之發生,而且有重工性亦提升之傾向。又,藉由使其厚度設為5μm以上,於此所貼合之偏光板之尺寸即使變化,黏著劑層追随其尺寸變化而變動,故對於尺寸變化之耐久性提高。 The film thickness of the transparent adhesive (B) is preferably 5 to 500 μm, and more preferably 10 to 350 μm. By setting the thickness of the adhesive layer to 500 μm or less, the adhesion under high temperature and high humidity is improved, and it is easy to suppress the occurrence of floating or peeling between the adhesive layer and a polarizing plate or the like to which the adhesive layer is attached. And there is a tendency to increase the reworkability. In addition, by making the thickness of 5 μm or more, even if the size of the polarizing plates bonded here changes, the adhesive layer changes in accordance with the dimensional change, so the durability against dimensional changes is improved.
透明黏著劑(B)係以全光線穿透率為90%以上較佳,更佳係92%以上,再更佳係94%以上。透明黏著劑(B)之全光線穿透率低於上述之下限時,使其與樹脂積層體(A)積層之時,無法獲得充分之透明性。 The transparent adhesive (B) preferably has a total light transmittance of 90% or more, more preferably 92% or more, and still more preferably 94% or more. When the total light transmittance of the transparent adhesive (B) is lower than the above lower limit, when it is laminated with the resin laminate (A), sufficient transparency cannot be obtained.
透明黏著劑(B)係以霧度為2%以下較佳,更佳係1.5%以下,再更佳係1%以下。 The transparent adhesive (B) preferably has a haze of 2% or less, more preferably 1.5% or less, and even more preferably 1% or less.
本發明之積層體係在觸控面板等之顯示裝置中使用時可獲得充分之功能的觀點而言,較佳係具有3.5以上,更佳係4.0以上,再更佳係4.1以上之介電率。介電 率之上限值係無特別限定,但通常為20。介電率係可藉由調整在本發明之積層體之中間層所含有的偏二氟乙烯樹脂之種類或量,或添加碳酸乙烯酯、碳酸丙烯酯等之高介電率化合物,而調整至上述之範圍。介電率係依據JIS K 6911:1995,將樹脂積層體在23℃、相對濕度50%之環境下靜置24小時,在此環境下以自動平衡架橋法,以3V、100kHz測定之值。測定係可使用市售之機器,亦可使用例如Agilent Technologies股份有限公司製之「precision LCR meter HP4284A」。 From the viewpoint of obtaining a sufficient function when the laminated system of the present invention is used in a display device such as a touch panel, it is preferably a dielectric constant of 3.5 or more, more preferably 4.0 or more, and even more preferably 4.1 or more. The upper limit of the dielectric constant is not particularly limited, but is usually 20. The permittivity can be adjusted to the type or amount of the vinylidene fluoride resin contained in the intermediate layer of the laminated body of the present invention, or by adding a high-permittivity compound such as vinyl carbonate and propylene carbonate. The above range. The dielectric constant is a value measured in accordance with JIS K 6911: 1995 at a temperature of 23 ° C. and a relative humidity of 50% for 24 hours under an environment of 3V and 100 kHz by an automatic balance bridge method. As the measurement system, a commercially available machine can be used, and for example, "precision LCR meter HP4284A" manufactured by Agilent Technologies, Inc. can be used.
本發明之積層體係以目視觀察時為透明為較佳。具體上,本發明之積層體係依據JIS K7361-1:1997而測定,較佳係具有85%以上,更佳係88%以上,再更佳係90%以上之全光線穿透率(Tt)。全光線穿透率之上限係100%。以60℃、相對濕度90%之環境下曝露120小時後之本發明之積層體又具有上述之範圍之全光線穿透率為較佳。 The laminated system of the present invention is preferably transparent when visually observed. Specifically, the laminated system of the present invention is measured in accordance with JIS K7361-1: 1997, and preferably has a total light transmittance (Tt) of 85% or more, more preferably 88% or more, and even more preferably 90% or more. The upper limit of total light transmittance is 100%. The laminated body of the present invention after having been exposed to an environment of 60 ° C. and a relative humidity of 90% for 120 hours has a full light transmittance of the above range.
本發明之積層體係使用在60℃、相對濕度90%之環境下曝露120小時後之本發明之積層體,依據JIS K7136:2000而測定,較佳係具有2.0%以下,更佳係1.8%以下,再更佳係1.5%以下之霧度(曇價)。又,本發明之積層體係使用在60℃、相對濕度90%之環境下曝露120小時後之本發明之積層體,依據JIS Z 8722:2009而測定,較佳係具有1.5以下,更佳係1.4以下,再更佳係1.3以下之黃色度(YeIIow Index:YI值)。 The laminated system of the present invention uses the laminated body of the present invention after being exposed to the environment of 60 ° C and a relative humidity of 90% for 120 hours. It is measured in accordance with JIS K7136: 2000, preferably having 2.0% or less, and more preferably 1.8% or less. , And more preferably the haze (price) below 1.5%. In addition, the laminated system of the present invention uses the laminated body of the present invention after being exposed to an environment of 60 ° C. and a relative humidity of 90% for 120 hours, and is measured in accordance with JIS Z 8722: 2009. It is preferably 1.5 or less, more preferably 1.4. Hereinafter, the yellowness (YeIIow Index: YI value) below 1.3 is even more preferable.
本發明之積層體之膜厚係從樹脂積層體之剛性之觀點而言,較佳係100μm以上,更佳係200μm以上,再更佳係300μm以上。又,從透明性之觀點而言,較佳係2000μm以下,更佳係1500μm以下,再更佳係1000μm以下。本發明之積層體之膜厚係依據數位微米計而測定。在樹脂積層體(A)之10點進行上述測定之平均值設為膜厚之平均值。 The film thickness of the laminated body of the present invention is from the viewpoint of the rigidity of the resin laminated body, preferably 100 μm or more, more preferably 200 μm or more, and even more preferably 300 μm or more. From the viewpoint of transparency, the thickness is preferably 2000 μm or less, more preferably 1500 μm or less, and even more preferably 1000 μm or less. The film thickness of the laminated body of the present invention is measured based on a digital micrometer. The average value of the above-mentioned measurement at 10 points of the resin laminate (A) was taken as the average value of the film thickness.
本發明之積層體係首先製造樹脂積層體(A),並如上所述,於樹脂積層體(A)之至少單面之表面應用透明黏著劑(B)。 The laminate system of the present invention first manufactures a resin laminate (A), and as described above, a transparent adhesive (B) is applied to at least one surface of the resin laminate (A).
樹脂積層體(A)係可從賦予中間層之樹脂組成物α、對中間層之兩表面分別賦予熱塑性樹脂層之樹脂組成物β及γ來製造。 The resin laminated body (A) can be manufactured from the resin composition α provided to the intermediate layer, and the resin compositions β and γ provided to the thermoplastic resin layer on both surfaces of the intermediate layer, respectively.
樹脂組成物α係藉由將(甲基)丙烯酸樹脂與偏二氟乙烯樹脂一般予以混練而得。混練係可藉由包含例如在150至350℃之溫度、以10至1000/秒之剪切速度進行熔融混練之步驟的方法來實施。 The resin composition α is generally obtained by kneading a (meth) acrylic resin and a vinylidene fluoride resin. The kneading system can be implemented by a method including a step of performing melt kneading at a temperature of 150 to 350 ° C. and a shear rate of 10 to 1000 / second.
進行熔融混練時之溫度係因可使樹脂充分熔融,故以150℃以上較佳,因容易抑制樹脂之熱分解,故以350℃以下為較佳。進一步,因容易使樹脂充分混練,故以進行熔融混練時之剪切速度為10/秒以上較佳,因容易抑制樹脂之分解,故以1000/秒以下為較佳。 The temperature at the time of melt-kneading can sufficiently melt the resin, so it is preferably 150 ° C or higher, and it is easy to suppress the thermal decomposition of the resin, so it is preferably 350 ° C or lower. Furthermore, since it is easy to sufficiently knead the resin, it is preferable that the shear rate during melt-kneading is 10 / second or more, and since decomposition of the resin is easily suppressed, 1000 / second or less is preferable.
為了獲得各成分更均勻混合之樹脂組成物,熔融混練較佳係以180至300℃,更佳係以200至300 ℃之溫度實施,較佳係以20至700/秒,更佳係以30至500/秒之剪切速度實施。 In order to obtain a more uniformly mixed resin composition, melt-kneading is preferably performed at a temperature of 180 to 300 ° C, more preferably at a temperature of 200 to 300 ° C, preferably 20 to 700 / second, and more preferably 30 Implemented at a shear rate of 500 / sec.
在熔融混練時使用之機器係可使用一般之混合機或混練機。具體上係可舉例如單軸混練機、多軸混練機(例如二軸混練機等)、亨舍爾混合機(Henschel mixer)、班伯利混合機(Banbury mixer)、捏合機、滾筒研磨機等。又,使剪切速度在上述範圍內增大之時係可使用高剪切加工裝置等。 The machine used in the melt kneading can be a general mixer or a kneader. Specific examples include single-shaft kneading machines, multi-shaft kneading machines (e.g., two-shaft kneading machines, etc.), Henschel mixer, Banbury mixer, kneader, and roller mill Wait. When the shear rate is increased within the above range, a high-shear processing device or the like can be used.
樹脂組成物β及γ亦與樹脂組成物α同樣,可藉由例如以上述之溫度及剪切速度下之熔融混練等來製造。又,例如熱塑性樹脂層包含1種類之熱塑性樹脂時,可在不預先進行熔融混練之情況進行後述之熔融擠出,而製造樹脂積層體。 Resin compositions β and γ can be produced by, for example, melt-kneading at the above-mentioned temperature and shear rate in the same manner as resin composition α. For example, when the thermoplastic resin layer contains one type of thermoplastic resin, a resin laminate can be produced by performing melt extrusion described later without performing melt kneading in advance.
中間層及熱塑性樹脂層含有添加劑時,添加劑係可預先被包含於各層所含有之樹脂中,亦可於樹脂之熔融混練時添加,可在使樹脂於熔融混練後添加,亦可在使用樹脂組成物而於製作樹脂積層體之時添加。 When the intermediate layer and the thermoplastic resin layer contain additives, the additives may be included in the resin contained in each layer in advance, or may be added during the melt-kneading of the resin, and may be added after the resin is melt-kneaded, or the resin composition may be used. It is added when a resin laminate is produced.
至少具有中間層、及分別存在於中間層之兩側之熱塑性樹脂層的樹脂積層體(A),係可藉由例如熔融擠出成形法、溶液流延製膜法、熱壓法、射出成形法等從樹脂組成物α、β及γ分別製作各層,將此等透過例如黏著劑或接著劑而貼合來製造,亦可使樹脂組成物α、β及γ藉由熔融共擠出成形而積層一體化來製造。藉由貼合製造樹脂積層體(A)時,在各層之製作以使用射出成形法及熔 融擠出成形法為較佳,以使用熔融擠出成形法為更佳。樹脂積層體(A)係藉由使樹脂組成物α、β及γ熔融共擠出成形來製造,相較於藉由貼合所製造之樹脂積層體(A),通常,因可製得容易二次成形之樹脂積層體(A),故為較佳。 The resin laminate (A) having at least an intermediate layer and thermoplastic resin layers on both sides of the intermediate layer can be formed by, for example, a melt extrusion molding method, a solution casting film forming method, a hot pressing method, or injection molding. Each layer is made from resin compositions α, β, and γ, and is produced by laminating them with, for example, an adhesive or an adhesive. The resin compositions α, β, and γ can also be formed by melt coextrusion. Multi-layer integration to manufacture. When the resin laminate (A) is produced by bonding, it is preferable to use an injection molding method and a melt extrusion molding method for the production of each layer, and it is more preferable to use a melt extrusion molding method. The resin laminate (A) is produced by melt coextrusion of resin compositions α, β, and γ, and is generally easier to manufacture than the resin laminate (A) produced by lamination. The secondary resin laminate (A) is preferred.
熔融共擠出成形係例如將樹脂組成物α、β及γ分別投入於2座或3座之單軸或二軸之擠出機而分別熔融混練之後,經由供料模或多歧管模頭等,將由樹脂組成物α所形成之中間層、及由樹脂組成物β及γ所形成之熱塑性樹脂層予以積層一體化並擠出之成形法。樹脂組成物β及γ為相同之組成物時,可將在1個擠出機內進行熔融混練後之1個組成物經由供料模分割成2個,而在中間層之兩表面形成熱塑性樹脂層。所得之樹脂積層體係例如藉由輥單元等進行冷卻、固化為較佳。 Melt co-extrusion molding system, for example, puts the resin composition α, β, and γ into two or three uniaxial or biaxial extruders, respectively, and melt-knead them separately, and then passes through a feed die or a manifold manifold die. Etc., a molding method in which an intermediate layer formed of the resin composition α and a thermoplastic resin layer formed of the resin compositions β and γ are laminated and integrated. When the resin composition β and γ are the same composition, one composition after melt-kneading in one extruder can be divided into two through a feeding die, and thermoplastic resins are formed on both surfaces of the intermediate layer. Floor. The obtained resin laminated system is preferably cooled and solidified by a roll unit or the like, for example.
藉由在依如此方式所得之樹脂積層體(A)之至少一表面,如上述般應用透明黏著劑(B),可製得本發明之積層體。 The laminated body of the present invention can be prepared by applying the transparent adhesive (B) on at least one surface of the resin laminated body (A) obtained in this manner as described above.
本發明之附透明黏著劑之樹脂積層體係從如上述而製造之本發明之積層體中切出而得者,且以具有例如寬度500至3000mm、長度500至3000mm之大小的樹脂積層體之形態配送。 The resin laminated system with a transparent adhesive of the present invention is obtained by cutting out the laminated body of the present invention manufactured as described above, and is in the form of a resin laminated body having a width of 500 to 3000 mm and a length of 500 to 3000 mm, for example. Delivery.
本發明亦提供在樹脂積層體(A)側之最表面具有保護膜之附透明黏著劑之樹脂積層體(以下,有時將此形態之積層體稱為附保護膜之積層體)。 The present invention also provides a resin laminate with a transparent adhesive having a protective film on the outermost surface of the resin laminate (A) (hereinafter, this type of laminate is sometimes referred to as a laminate with a protective film).
如此之附保護膜之積層體較佳係具有在樹 脂積層體(A)側之最表面隔著黏著層而貼合之至少具有膜基材與黏著層之保護膜。 Such a laminated body with a protective film preferably has a protective film having at least a film substrate and an adhesive layer bonded to each other with an adhesive layer interposed on the outermost surface of the resin laminated body (A).
保護膜係以保護該表面為目的,隔著黏著層而貼合在熱塑性樹脂層之表面。 The protective film is for the purpose of protecting the surface, and is adhered to the surface of the thermoplastic resin layer through an adhesive layer.
保護膜之膜基材係只要可保護樹脂積層體之表面即可,並無特別限定,從容易提高樹脂積層體之表面之保護性之觀點而言,以塑膠膜為較佳,例如,可為聚乙烯(PE)膜、聚丙烯(PP)膜、聚對苯二甲酸乙二酯(PET)膜、丙烯酸樹脂膜、聚碳酸酯(PC)膜等。 The film base material of the protective film is not particularly limited as long as it can protect the surface of the resin laminated body. From the viewpoint of easily improving the protective property of the surface of the resin laminated body, a plastic film is preferable. For example, it may be Polyethylene (PE) film, polypropylene (PP) film, polyethylene terephthalate (PET) film, acrylic resin film, polycarbonate (PC) film, etc.
保護膜之膜基材之拉伸彈性率係從容易提高樹脂積層體之表面之保護性之觀點而言,較佳係100MPa以上,更佳係150MPa以上,再更佳係200MPa以上。又,保護膜之膜基材之拉伸彈性率係從貼合之容易性之觀點而言,較佳係5,000MPa以下,更佳係4,500MPa以下,再更佳係4,000MPa以下。 The tensile elastic modulus of the film substrate of the protective film is from the viewpoint of easily improving the protective property of the surface of the resin laminate, preferably 100 MPa or more, more preferably 150 MPa or more, and even more preferably 200 MPa or more. The tensile elastic modulus of the film substrate of the protective film is preferably 5,000 MPa or less, more preferably 4,500 MPa or less, and even more preferably 4,000 MPa or less, from the viewpoint of ease of bonding.
保護膜之膜基材之膜厚之平均值係從容易提高樹脂積層體之表面之保護性之觀點而言,較佳係45μm以上,更佳係50μm以上,再更佳係60μm以上。又,保護膜之膜基材之膜厚之平均值係從貼合之容易性之觀點而言,較佳係200μm以下,更佳係175μm以下,再更佳係150μm以下。膜基材之膜厚之平均值係藉由數位微米計測定,以任意之10點中之測定值之平均值作為膜厚之平均值。 The average value of the film thickness of the film substrate of the protective film is from the viewpoint of easily improving the protective property of the surface of the resin laminate, preferably 45 μm or more, more preferably 50 μm or more, and even more preferably 60 μm or more. In addition, the average value of the film thickness of the film base material of the protective film is 200 μm or less, more preferably 175 μm or less, and even more preferably 150 μm or less from the viewpoint of ease of bonding. The average value of the film thickness of the film substrate is measured by a digital micrometer, and the average value of the measured values at any 10 points is used as the average value of the film thickness.
保護膜係隔著黏著層而貼合於樹脂積層體 (A)之表面。在此,保護膜係在例如製造過程、流通過程中保護樹脂積層體(A)之表面為目的而貼合之膜。因此,在顯示裝置之製造步驟等中,保護膜係從樹脂積層體(A)之表面剝離,附透明黏著劑之樹脂積層體係隔著透明黏著劑(B)而貼合於顯示裝置,組裝作為顯示裝置之構成構件。 The protective film is adhered to the surface of the resin laminated body (A) via an adhesive layer. Here, the protective film is a film attached for the purpose of protecting the surface of the resin laminate (A) during, for example, a manufacturing process or a distribution process. Therefore, in the manufacturing steps of the display device, the protective film is peeled from the surface of the resin laminate (A), and the resin laminate system with a transparent adhesive is bonded to the display device with the transparent adhesive (B) interposed, and assembled as Components of a display device.
保護膜之黏著層係例如在製造過程、流通過程等中,要求兼具以維持在樹脂積層體(A)之表面貼合保護膜之狀態充分之黏著性、及容易從樹脂積層體(A)之表面除去保護膜之剝離性。從如此之觀點而言,保護膜較佳係具有可用手從樹脂積層體之表面剝離之程度的低接著力,具體而言,較佳係具有0.4N/25mm以下,更佳係0.35N/25mm以下之剝離強度。又,從容易維持在樹脂積層體之表面貼合保護膜之狀態的觀點而言,較佳係具有0.01N/25mm以上,更佳係0.02N/25mm以上之剝離強度。又,剝離強度係依據JIS-Z 0237,而以剝離速度0.3mm/分鐘、剝離角度180°、測定寬度25mm測定。 The adhesive layer of the protective film is required to have both sufficient adhesion to maintain the state where the protective film is bonded to the surface of the resin laminated body (A) during the manufacturing process and the distribution process, and it is easy to remove the resin laminated body (A). Remove the protective film from the surface. From such a viewpoint, it is preferable that the protective film has a low adhesive force to the extent that it can be peeled off from the surface of the resin laminated body by hand, specifically, it is preferably 0.4N / 25mm or less, and more preferably 0.35N / 25mm. The following peel strength. From the viewpoint of easily maintaining a state in which the protective film is bonded to the surface of the resin laminate, it is preferable to have a peel strength of 0.01 N / 25 mm or more, and more preferably 0.02 N / 25 mm or more. The peel strength was measured at a peel speed of 0.3 mm / min, a peel angle of 180 °, and a measurement width of 25 mm in accordance with JIS-Z 0237.
保護膜之黏著層係只要具有上述之黏著性及剝離性,並無特別限定,例如以含有丙烯酸系樹脂、橡膠系樹脂、乙烯乙酸乙烯酯共聚物系樹脂、聚酯系樹脂、乙酸酯系樹脂、聚醚碸系樹脂、聚碳酸酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚烯烴系樹脂等作為黏著劑為較佳。 The adhesive layer of the protective film is not particularly limited as long as it has the above-mentioned adhesiveness and peelability. For example, it may contain an acrylic resin, a rubber resin, an ethylene vinyl acetate copolymer resin, a polyester resin, and an acetate resin. A resin, a polyether fluorene resin, a polycarbonate resin, a polyamine resin, a polyimide resin, a polyolefin resin, or the like is preferably used as the adhesive.
保護膜之黏著層係可含有黏著劑以外之其它成分。其它之成分係可舉例如抗靜電劑、著色劑、紫外 線吸收劑等。 The adhesive layer of the protective film may contain components other than an adhesive. Other components include, for example, antistatic agents, colorants, and ultraviolet absorbers.
本發明之附保護膜之樹脂積層體係可藉由於附透明黏著劑之樹脂積層體之樹脂積層體(A)之表面貼合上述保護膜來製造。 The resin laminated system with a protective film of the present invention can be produced by bonding the surface of the resin laminated body (A) of the resin laminated body with a transparent adhesive to the above-mentioned protective film.
本發明亦提供於透明黏著劑(B)側之最表面具有分離膜(剝離膜)之附透明黏著劑之樹脂積層體(以下,有時將此形態之積層體稱為附分離膜之積層體)。如此,藉由具有分離膜,可以保護透明黏著劑(B)且可使本發明之積層體之處理性為良好。 The present invention also provides a resin laminated body with a transparent adhesive having a separation film (release film) on the outermost surface of the transparent adhesive (B) side (hereinafter, this type of laminated body is sometimes referred to as a laminated body with a separation film). ). In this way, by having a separation film, the transparent adhesive (B) can be protected, and the laminated body of the present invention can be made more rational.
分離膜(剝離膜)係可舉例如上述列示之膜、或聚對苯二甲酸丁二酯膜、聚芳酸酯膜等作為保護膜之膜基材。 The separation film (peeling film) is, for example, a film base material such as the film listed above, or a polybutylene terephthalate film, a polyarylate film, or the like as a protective film.
分離膜之膜厚之平均值係從容易提高樹脂積層體之表面之保護性之觀點而言,較佳係45μm以上,更佳係50μm以上,再更佳係60μm以上。又,在此態樣中,分離膜之膜厚之平均值係從貼合之容易性之觀點而言,較佳係200μm以下,再更佳係175μm以下,特佳係150μm以下。分離膜之膜厚之平均值之測定方法係與關於保護膜之膜基材之上述所示之方法同樣。 The average value of the film thickness of the separation membrane is from the viewpoint of easily improving the protective property of the surface of the resin laminate, preferably 45 μm or more, more preferably 50 μm or more, and even more preferably 60 μm or more. In this aspect, the average value of the film thickness of the separation membrane is 200 μm or less, more preferably 175 μm or less, and particularly preferably 150 μm or less in terms of ease of bonding. The method of measuring the average value of the film thickness of the separation membrane is the same as that described above for the film substrate of the protective film.
分離膜係例如在製造過程、流通過程等中,要求兼具以維持在透明黏著劑(B)之表面貼合分離膜之狀態充分的黏著性、及容易從透明黏著劑(B)之表面除去分離膜之剝離性。從如此之觀點而言,分離膜較佳係具有可用手從透明黏著劑(B)之表面剝離之程度之低接著力,具體 而言,較佳係具有0.4N/25mm以下,更佳係0.35N/25mm以下之剝離強度。又,從容易維持在透明黏著劑(B)之表面貼合分離膜之狀態的觀點而言,較佳係具有0.01N/25mm以上,更佳係0.02N/25mm以上之剝離強度。又,剝離強度係可依據JIS-Z 0237進行測定。 The separation membrane is required to have both sufficient adhesion in a state where the separation membrane is adhered to the surface of the transparent adhesive (B), and easy removal from the surface of the transparent adhesive (B). Peelability of the separation membrane. From such a viewpoint, it is preferable that the separation membrane has a low adhesive force to the extent that it can be peeled off from the surface of the transparent adhesive (B) by hand, specifically, it is preferably 0.4N / 25mm or less, and more preferably 0.35. Peel strength below N / 25mm. In addition, from the viewpoint of easily maintaining a state in which the separation film is bonded to the surface of the transparent adhesive (B), the peeling strength is preferably 0.01 N / 25 mm or more, and more preferably 0.02 N / 25 mm or more. The peel strength can be measured in accordance with JIS-Z 0237.
附分離膜之積層體係可藉由於附透明黏著劑層之樹脂積層體的透明黏著劑(B)之表面貼合上述分離膜來製造,又,可將透明黏著劑(B)溶解於適當的溶劑而成之黏著劑組成物塗佈於分離膜,將所得之附分離膜之透明黏著劑貼合於樹脂積層體(A)之單面或兩面而製造。又,可將在分離膜之兩面塗佈有透明黏著劑(B)之兩面分離膜型黏著劑之單側的分離膜剝離,再貼合於樹脂積層體(A)之表面,藉此獲得本發明之附分離膜的積層體。又,兩面分離膜型黏著劑係市售品,市售品係可舉例如LINTEC股份有限公司或日東電工股份有限公司販賣之無基材(non-carrier)黏著劑膜或無基材黏著劑薄片等。 The laminated system with a separation membrane can be manufactured by laminating the transparent adhesive (B) on the surface of the transparent adhesive (B) of the resin laminate with a transparent adhesive layer, and the transparent adhesive (B) can be dissolved in an appropriate solvent. The obtained adhesive composition is coated on a separation membrane, and the obtained transparent adhesive with a separation membrane is bonded to one side or both sides of the resin laminate (A) to produce it. In addition, the separation film on one side of the double-sided separation film type adhesive coated with the transparent adhesive (B) on both sides of the separation film can be peeled off and then bonded to the surface of the resin laminate (A), thereby obtaining the present invention. The invention is a laminated body with a separation membrane. In addition, the double-sided separation film type adhesive is a commercially available product, and the commercially available product may be, for example, a non-carrier adhesive film or a substrate-free adhesive sheet sold by LINTEC Corporation or Nitto Denko Corporation. Wait.
分離膜係例如在製造過程、流通過程中以保護為目的,貼合透明黏著劑(B)之表面的膜。因此,在顯示裝置之製造步驟等中,分離膜係從透明黏著劑(B)之表面剝離,本發明之附透明黏著劑之樹脂積層體係隔著透明黏著劑(B)而貼合於顯示裝置,被組裝作為顯示裝置之構成構件。 The separation film is, for example, a film that is bonded to the surface of the transparent adhesive (B) for the purpose of protection during the manufacturing process and the distribution process. Therefore, in the manufacturing steps of the display device, the separation film is peeled from the surface of the transparent adhesive (B), and the resin laminated system with the transparent adhesive of the present invention is bonded to the display device via the transparent adhesive (B). , Is assembled as a constituent member of the display device.
本發明之積層體係可與偏光板、觸控面板等貼合,在各種之顯示裝置中使用。所謂顯示裝置係具有 顯示元件之裝置,且含有發光元件或發光裝置作為發光源。顯示裝置係可舉例如液晶顯示裝置、有機電致發光(EL)顯示裝置、無機電致發光(EL)顯示裝置、觸控面板顯示裝置、電子發射顯示裝置(例如電場發射顯示裝置(FED)、表面電場發射顯示裝置(SED))、電子紙(使用電子印墨或電泳元件之顯示裝置)、電漿顯示裝置、投射型顯示裝置(例如柵狀光閥(GLV)顯示裝置、具有數位微反射晶片(DMD)之顯示裝置)及壓電陶瓷顯示器等。液晶顯示裝置係亦包含穿透型液晶顯示裝置、半穿透型液晶顯示裝置、反射型液晶顯示裝置、直視型液晶顯示裝置及投影型液晶顯示裝置等之任一者。此等之顯示裝置係可為顯示2維影像之顯示裝置,可為顯示3維影像之立體顯示裝置。本發明之積層體係在此等顯示裝置中,適宜使用作為例如前面板或透明電極。 The laminated system of the present invention can be bonded to a polarizing plate, a touch panel, and the like, and used in various display devices. A display device is a device having a display element and includes a light emitting element or a light emitting device as a light emitting source. The display device may be, for example, a liquid crystal display device, an organic electroluminescence (EL) display device, an inorganic electroluminescence (EL) display device, a touch panel display device, an electron emission display device (such as an electric field emission display device (FED), Surface electric field emission display device (SED)), electronic paper (display device using electronic printing ink or electrophoretic element), plasma display device, projection display device (e.g. grid light valve (GLV) display device, digital micro-reflection Chip (DMD) display devices) and piezoelectric ceramic displays. The liquid crystal display device includes any one of a transmissive liquid crystal display device, a semi-transmissive liquid crystal display device, a reflective liquid crystal display device, a direct-view liquid crystal display device, and a projection liquid crystal display device. These display devices may be display devices that display two-dimensional images, and may be three-dimensional display devices that display three-dimensional images. The laminated system of the present invention is suitably used as a front panel or a transparent electrode in such display devices.
本發明之積層體、與偏光板或觸控面板等之貼合在透明黏著劑(B)為活性化能量線硬化性接著劑之情形時,可在與偏光板或觸控面板薄片等貼合之後,藉由照射活性能量線來實施。 When the laminated body of the present invention is bonded to a polarizing plate or a touch panel, when the transparent adhesive (B) is an activated energy ray-curable adhesive, it can be bonded to a polarizing plate or a touch panel sheet. Thereafter, it is performed by irradiating the active energy rays.
使用本發明之積層體作為觸控面板等中之透明電極使用時,在樹脂積層體(A)之表面形成透明導電膜而製造透明導電薄片,可於該透明導電薄片應用透明黏著劑(B)後製造透明電極。 When the laminated body of the present invention is used as a transparent electrode in a touch panel or the like, a transparent conductive film is formed on the surface of the resin laminated body (A) to manufacture a transparent conductive sheet. A transparent adhesive (B) can be applied to the transparent conductive sheet After that, a transparent electrode is manufactured.
形成透明導電膜之方法係可於樹脂積層體(A)之表面直接形成透明導電膜,亦可積層預先形成有透明 導電膜之塑膠膜。 The method for forming a transparent conductive film is to form a transparent conductive film directly on the surface of the resin laminate (A), or to laminate a plastic film formed with a transparent conductive film in advance.
預先形成有透明導電膜之塑膠膜之膜基材只要係為透明膜且可形成透明導電膜之基材即可,無特別限定,可舉例如聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚碳酸酯、丙烯酸樹脂、聚醯胺、此等之混合物或積層物等。又,形成透明導電膜之前,以表面硬度之改良、牛頓環之防止、抗靜電性之賦予等為目的,可對上述膜實施塗佈。 The film base material of the plastic film in which the transparent conductive film is formed in advance is not particularly limited as long as it is a base material that can form a transparent conductive film, and examples thereof include polyethylene terephthalate and polyethylene naphthalate. Ethylene glycol, polycarbonate, acrylic resin, polyamide, mixtures or laminates thereof, and the like. Before forming a transparent conductive film, the film may be coated for the purposes of improving surface hardness, preventing Newton's rings, and imparting antistatic properties.
將預先形成有透明導電膜之膜積層於樹脂積層體(A)之表面的方法係只要為可獲得無氣泡等、且均勻、透明之薄片的方法,可為任何一種方法。可使用利用會因常溫、加熱、紫外線或可見光線而硬化之接著劑予以積層之方法,亦可藉由透明之黏著膠帶貼合。 A method of laminating a film having a transparent conductive film formed on the surface of the resin laminate (A) in advance is any method as long as it is a method of obtaining a uniform and transparent sheet without bubbles and the like. It can be laminated by using an adhesive that hardens due to normal temperature, heating, ultraviolet rays or visible light, or it can be laminated by a transparent adhesive tape.
透明導電膜之成膜方法係已知有真空蒸鍍法、濺鍍法、CVD法、離子鍍著法、噴塗法等,依照必要之膜厚,可適宜使用此等之方法。 As a method for forming a transparent conductive film, a vacuum evaporation method, a sputtering method, a CVD method, an ion plating method, and a spray coating method are known. These methods can be suitably used according to the necessary film thickness.
為濺鍍法之時,可使用例如利用氧化物靶材的一般之濺鍍法、利用金屬靶材之反應性濺鍍法等。此時,就反應性氣體而言,可導入氧、氮等,或併用臭氧添加、電漿照射、離子輔助等之手段。又,依需要,可對基板施加直流、交流、高周波等之偏壓。使用於透明導電膜之透明導電性之金屬氧化物係可舉例如氧化銦、氧化錫、氧化鋅、銦-錫複合氧化物、錫-銻複合氧化物、鋅-鋁複合氧化物、銦-鋅複合氧化物等。此等之中,從環境安定性或 電路加工性之觀點而言,以銦-錫複合氧化物(ITO)為適宜。 In the case of a sputtering method, for example, a general sputtering method using an oxide target, a reactive sputtering method using a metal target, or the like can be used. In this case, for the reactive gas, oxygen, nitrogen, or the like may be introduced, or a combination of ozone addition, plasma irradiation, and ion assist may be used. In addition, as required, a bias voltage such as DC, AC, or high frequency can be applied to the substrate. Examples of transparent conductive metal oxides used in transparent conductive films include indium oxide, tin oxide, zinc oxide, indium-tin composite oxide, tin-antimony composite oxide, zinc-aluminum composite oxide, and indium-zinc. Compound oxides and so on. Among these, an indium-tin composite oxide (ITO) is suitable from the viewpoint of environmental stability or circuit workability.
又,形成透明導電膜之方法,亦可應用:將含有可形成透明導電性被膜之各種導電性高分子之塗佈劑,塗佈於樹脂積層體(A)之表面,照射熱或紫外線等之電離放射線,藉此使塗佈硬化之方法等。導電性高分子係已知有聚噻吩、聚苯胺、聚吡咯等,可使用此等之導電性高分子。 In addition, the method for forming a transparent conductive film can also be applied by applying a coating agent containing various conductive polymers capable of forming a transparent conductive film to the surface of the resin laminate (A), and irradiating heat or ultraviolet rays. A method of hardening the coating by ionizing radiation, and the like. As the conductive polymer, polythiophene, polyaniline, and polypyrrole are known, and these conductive polymers can be used.
透明導電膜之厚度係無特別限定,但使用透明導電性之金屬氧化物時,通常為50至2000Å,較佳係70至000Å。若為此範圍內,導電性及透明性之兩者皆優。 The thickness of the transparent conductive film is not particularly limited, but when a transparent conductive metal oxide is used, it is usually 50 to 2000Å, preferably 70 to 000Å. Within this range, both conductivity and transparency are excellent.
透明導電薄片之厚度係無特別限定,可選擇依照顯示器之製品規格之要求最適當之厚度。 The thickness of the transparent conductive sheet is not particularly limited, and the most appropriate thickness can be selected according to the requirements of the product specifications of the display.
使用本發明之積層體作為顯示器面板,並使用從本發明之積層體製造之透明導電薄片作為觸控螢幕等之透明電極,可製造觸控感測器面板。具體上係可使用本發明之積層體作為觸控螢幕用視窗薄片,並可使用透明導電薄片作為電阻膜方式或靜電容量方式之觸控螢幕的電極基板。將此觸控螢幕配置於液晶顯示裝置或有機EL顯示裝置等之前表面,可獲得具有觸控螢幕功能之外掛型之觸控感測器面板。 By using the laminated body of the present invention as a display panel, and using the transparent conductive sheet manufactured from the laminated body of the present invention as a transparent electrode such as a touch screen, a touch sensor panel can be manufactured. Specifically, the laminated body of the present invention can be used as a window sheet for a touch screen, and a transparent conductive sheet can be used as an electrode substrate for a touch screen of a resistance film method or a capacitance method. By disposing the touch screen on the front surface of a liquid crystal display device or an organic EL display device, a touch sensor panel with a touch screen function can be obtained.
本發明亦提供包含本發明之積層體的顯示裝置。本發明之顯示裝置係可為例如在上述中敘述之顯示裝置。 The present invention also provides a display device including the laminated body of the present invention. The display device of the present invention may be, for example, the display device described above.
第2圖中表示包含本發明之樹脂積層體的 液晶顯示裝置之較佳一形態的剖面示意圖。樹脂積層體10係隔著透明黏著劑層12積層在偏光板11,此積層體係可配置於液晶單元13之辨視側。於液晶單元13之背面側通常配置偏光板11。液晶顯示裝置14係由如此之構件所構成。又,第2圖係液晶顯示裝置之一例,本發明之顯示裝置係不限於此構成。 Fig. 2 is a schematic cross-sectional view showing a preferred embodiment of a liquid crystal display device including the resin laminate of the present invention. The resin laminated body 10 is laminated on the polarizing plate 11 via a transparent adhesive layer 12. This laminated system can be arranged on the viewing side of the liquid crystal cell 13. A polarizing plate 11 is usually arranged on the back side of the liquid crystal cell 13. The liquid crystal display device 14 is composed of such a member. The second figure is an example of a liquid crystal display device, and the display device of the present invention is not limited to this configuration.
以下,舉出實施例及比較例具體地說明本發明,但本發明係不限定於此等之實施例。 Hereinafter, the present invention will be specifically described with examples and comparative examples, but the present invention is not limited to these examples.
〔菲卡軟化溫度〕 [Fica softening temperature]
依據JIS K 7206:1999「塑膠-熱塑性塑膠-菲卡軟化溫度(VST)試驗方法」規定之B50法而測定。菲卡軟化溫度係以Heat Distortion Tester〔安田精機製作所(股)製之“148-6連型”〕測定。此時之試驗片係將各原料擠壓成形為3mm厚度而進行測定。 Measured in accordance with the B50 method specified in JIS K 7206: 1999 "Plastic-Thermoplastic-Fica Softening Temperature (VST) Test Method". Fica softening temperature was measured with a Heat Distortion Tester ("148-6 continuous type" manufactured by Yasuda Seiki Seisakusho Co., Ltd.). The test piece at this time was measured by extrusion molding each raw material to a thickness of 3 mm.
〔鹼金屬之含量〕 [Content of alkali metal]
藉由感應結合電漿質量分析法測定。 Determined by inductively coupled plasma mass spectrometry.
〔MFR〕 〔MFR〕
依據JIS K 7210:1999「塑膠-熱塑性塑膠之熔融質量流率(MFR)及熔融體積流率(MVR)之試驗方法」規定之方法而測定。有關聚(甲基丙烯酸甲酯)系之材料係以溫度230℃、荷重3.80kg(37.3N)測定乙事係規定於此JIS中。 Measured in accordance with the method specified in JIS K 7210: 1999 "Test Methods for Melt Mass Flow Rate (MFR) and Melt Volume Flow Rate (MVR) of Plastics-Thermoplastics". Poly (methyl methacrylate) -based materials are measured at a temperature of 230 ° C and a load of 3.80 kg (37.3 N). The matter is specified in this JIS.
〔MVR〕 〔MVR〕
聚碳酸酯系樹脂之材料係利用依據JIS K 7210之東洋 精機股份有限公司製作所製「Semi-auto melt Indexer」在1.2kg荷重下、300℃之條件測定。 The material of the polycarbonate resin was measured using a "Semi-auto melt Indexer" manufactured by Toyo Seiki Co., Ltd. in accordance with JIS K 7210 under a load of 1.2 kg and 300 ° C.
〔全光線穿透率及霧度〕 [Total light transmittance and haze]
以依據JIS K 7361-1:1997「塑膠-透明材料之全光線穿透率之試驗方法-第1部:單束法」之霧度穿透率計(村上色彩技術研究所股份有限公司製「HR-100」)測定。 Based on JIS K 7361-1: 1997 "Test method for total light transmittance of plastics-transparent materials-Part 1: Single-beam method" (Murakami Color Research Institute Co., Ltd. " HR-100 ").
〔YI值〕 〔YI value〕
以日本電色工業股份有限公司製之「Spectrophotometer SQ2000」測定。 Measured with "Spectrophotometer SQ2000" manufactured by Nippon Denshoku Industries Co., Ltd.
〔膜厚之平均值〕 [Average of film thickness]
樹脂積層體之膜厚係藉由數位微米計測定。在10點進行上述測定之平均值作為樹脂積層體之膜厚之平均值。 The film thickness of the resin laminate was measured with a digital micrometer. The average value of the above measurement at 10 points was taken as the average value of the film thickness of the resin laminate.
中間層、熱塑性樹脂層(B)及(C)之各層膜厚之測定係將樹脂積層體以与表面方向垂直地切割,將剖面使用砂紙研磨後,藉由MicroSquare製顯微鏡觀察而測定。在10點進行上述測定之平均值作為各層的膜厚之平均值。 The film thickness of each layer of the intermediate layer, the thermoplastic resin layers (B), and (C) is measured by cutting the resin laminate at right angles to the surface direction, grinding the cross section with sandpaper, and observing with a MicroSquare microscope. The average value of the above measurements at 10 points was taken as the average value of the film thickness of each layer.
〔水接觸角〕 〔Water contact angle〕
將樹脂積層體以使樹脂積層體(A)側之硬塗層成為上面之方式水平地設置於接觸角計(協和界面科學股份有限公司製 影像處理式接觸角計「FACE CA-X型」),在測定對象表面滴入1微升之純水,藉由θ/2法測定對水接觸角。 The resin laminated body was horizontally installed on a contact angle meter so that the hard coating layer on the resin laminated body (A) side faced up (image processing type contact angle meter "FACE CA-X type" manufactured by Kyowa Interface Science Co., Ltd.) 1 microliter of pure water was dropped on the surface of the measurement object, and the contact angle with water was measured by the θ / 2 method.
(製造例1) (Manufacturing example 1)
混合甲基丙烯酸甲酯98.5質量份及丙烯酸甲酯1.5質量份,加入鏈移動劑(辛基硫醇)0.16質量份及脫模劑(硬脂 醇)0.1質量份而獲得單體混合液。又,於甲基丙烯酸甲酯100質量份中加入聚合起始劑〔1,1-二(過氧化第三丁基)3,3,5-三甲基環己烷〕0.036質量份而獲得起始劑混合液。以單體混合液與起始劑混合液之流量比成為8.8:1之方式連續地供給至完全混合型聚合反應器中,以平均滯留時間20分鐘、溫度175℃聚合至平均聚合率54%,獲得部分聚合物。將所得之部分聚合物加熱至200℃,導入附排氣孔之去揮發擠出機,在240℃下使未反應之單體從排氣孔脫揮,同時使脫揮後之聚合物以熔融狀態擠出,水冷後,進行裁切而獲得顆粒狀之甲基丙烯酸樹脂(i)。 98.5 parts by mass of methyl methacrylate and 1.5 parts by mass of methyl acrylate were mixed, and 0.16 parts by mass of a chain shifting agent (octyl mercaptan) and 0.1 parts by mass of a release agent (stearyl alcohol) were added to obtain a monomer mixed solution. In addition, 100 parts by mass of methyl methacrylate was added with 0.036 parts by mass of a polymerization initiator [1,1-bis (third butyl peroxide) 3,3,5-trimethylcyclohexane]. Starter mixture. Continuously supplied to the fully-mixed polymerization reactor such that the flow ratio of the monomer mixed liquid to the initiator mixed liquid became 8.8: 1, and polymerized to an average polymerization rate of 54% with an average residence time of 20 minutes and a temperature of 175 ° C. Part of the polymer was obtained. The obtained part of the polymer was heated to 200 ° C and introduced into a devolatilizing extruder with a vent hole. At 240 ° C, the unreacted monomer was devolatilized from the vent hole, and the devolatilized polymer was melted at the same time. It was extruded in a state, water-cooled, and then cut to obtain granular methacrylic resin (i).
將所得之顆粒狀之甲基丙烯酸樹脂組成物以如下所示之條件藉由熱分解氣相層析儀進行分析,測定對應於甲基丙烯酸甲酯及丙烯酸酯之各譜峰面積。其結果,甲基丙烯酸樹脂(i)之源自甲基丙烯酸甲酯之結構單元為97.5質量%,源自丙烯酸甲酯之結構單元為2.5質量%。 The obtained granular methacrylic resin composition was analyzed by a thermal decomposition gas chromatograph under the conditions shown below, and the area of each peak corresponding to methyl methacrylate and acrylate was measured. As a result, the structural unit derived from methyl methacrylate of the methacrylic resin (i) was 97.5% by mass, and the structural unit derived from methyl acrylate was 2.5% by mass.
(熱分解條件) (Thermal decomposition conditions)
試料調製:精秤(大概2至3mg)甲基丙烯酸樹脂組成物,置入於呈筒狀之金屬單元之中央部,疊合金屬電池並將兩端輕輕地以鉗子按壓而封入。 Sample preparation: A fine scale (about 2 to 3 mg) methacrylic resin composition is placed in the center of a cylindrical metal unit, a metal battery is stacked, and both ends are gently pressed with pliers to seal.
熱分解裝置:CURIE POINT PYROLYZER JHP-22(日本分析工業(股)製) Thermal decomposition device: CURIE POINT PYROLYZER JHP-22 (made by Japan Analytical Industry Co., Ltd.)
金屬單元:PyrofoiI F590(日本分析工業(股)製) Metal unit: PyrofoiI F590 (made by Japan Analytical Industry Co., Ltd.)
恆溫槽之設定溫度:200℃ Setting temperature of constant temperature bath: 200 ℃
保溫管之設定溫度:250℃ Set temperature of insulation pipe: 250 ℃
熱分解溫度:590℃ Thermal decomposition temperature: 590 ° C
熱分解時間:5秒 Thermal decomposition time: 5 seconds
(氣相層析分析條件) (Gas chromatography analysis conditions)
氣相層析儀分析裝置:GC-14B((股)島津製作所製) Gas chromatograph analysis device: GC-14B (manufactured by Shimadzu Corporation)
檢測方法:FID Detection method: FID
管柱:7G 3.2m×3.1mm (島津製作所(股)製) String: 7G 3.2m × 3.1mm (Shimadzu Corporation)
填充劑:FAL-M(島津製作所(股)製) Filler: FAL-M (made by Shimadzu Corporation)
載體氣體:Air/N2/H2=50/100/50(kPa)、80ml/分鐘 Carrier gas: Air / N 2 / H 2 = 50/100/50 (kPa), 80ml / min
管柱之昇溫條件:以100℃保持15分鐘後,以10℃/分鐘升溫至150℃,以150℃保持14分鐘 Heating conditions of the column: After being held at 100 ° C for 15 minutes, the temperature was raised to 150 ° C at 10 ° C / minute, and held at 150 ° C for 14 minutes.
INJ溫度:200℃ INJ temperature: 200 ℃
DET溫度:200℃ DET temperature: 200 ℃
以上述熱分解條件使甲基丙烯酸樹脂組成物熱分解,測定出在以上述氣相層析分析條件對產生之分解生成物進行測定時所檢測出之甲基丙烯酸甲酯對應之譜峰面積(a1)及丙烯酸酯對應之譜峰面積(b1)。繼而,從此等譜峰面積求出譜峰面積比A(=b1/a1)。另一方面,使相對於甲基丙烯酸甲酯單元之丙烯酸酯單元的重量比為W0(已知)之甲基丙烯酸樹脂的標準品以上述熱分解條件熱分解,測定出在以上述氣相層析分析條件對產生之分解生成物進行測定時所檢測出之甲基丙烯酸甲酯對應之譜峰面積(a0)及丙烯酸酯對應之譜峰面積(b0),從此等譜峰面積求出譜峰面積比A0(=b0/a0)。繼而,從前述譜峰面積比A0與前述重量比W0求出因數f(=W0/A0)。 The methacrylic resin composition was thermally decomposed under the above thermal decomposition conditions, and a peak area corresponding to methyl methacrylate detected when the generated decomposition product was measured under the above-mentioned gas chromatography analysis conditions ( a1) and acrylate corresponding peak area (b1). Then, the spectral peak area ratio A (= b1 / a1) was obtained from these spectral peak areas. On the other hand, a standard product of a methacrylic resin having a weight ratio of W 0 (known) to the methacrylate unit of the methyl methacrylate unit was thermally decomposed under the above-mentioned thermal decomposition conditions, and it was measured that the Chromatographic analysis conditions The peak area (a 0 ) corresponding to methyl methacrylate and the peak area (b 0 ) corresponding to acrylate are detected when the generated decomposition product is measured. The output peak area ratio A 0 (= b 0 / a 0 ). Then, a factor f (= W 0 / A 0 ) is obtained from the spectral peak area ratio A 0 and the weight ratio W 0 .
藉由將前述譜峰面積比A乘以前述因數f,求出丙烯酸酯單元對在前述甲基丙烯酸樹脂組成物所含有之共聚物中的甲基丙烯酸甲酯單元之重量比W,從該重量比W,算出甲基丙烯酸甲酯單元對甲基丙烯酸甲酯單元及丙烯酸酯單元之合計之比率(質量%)、及丙烯酸酯單元對前述合計之比率(質量%)。 By multiplying the aforementioned spectral peak area ratio A by the aforementioned factor f, a weight ratio W of an acrylate unit to a methyl methacrylate unit in a copolymer contained in the methacrylic resin composition is determined. The ratio W is used to calculate the ratio (mass%) of the methyl methacrylate unit to the total of the methyl methacrylate unit and the acrylate unit, and the ratio (mass%) of the acrylate unit to the total.
所得之甲基丙烯酸樹脂(i)之MA係2.5wt%,MFR係2g/10分鐘,Mw係120,000,菲卡軟化溫度係110℃,Na含量係未達0.01ppm,K含量係未達0.01ppm。 The obtained methacrylic resin (i) was 2.5% by weight of MA, Mg was 2g / 10 minutes, Mw was 120,000, Fica softening temperature was 110 ° C, Na content was less than 0.01ppm, and K content was less than 0.01ppm. .
(甲基)丙烯酸樹脂之重量平均分子量(Mw)係以凝膠滲透層析(GPC)測定。GPC之檢量線之作成係使用分子量分布窄且分子量為已知之昭和電工(股)製之甲基丙烯酸樹脂作為標準試藥,從溶出時間與分子量製作檢量線,測定各樹脂組成物之重量平均分子量。具體上係使樹脂40mg溶解於四氫呋喃(THF)溶劑20mI,製作測定試料。在測定裝置係使用將Tosoh(股)製之管柱之「TSKgeI SuperHM-H」2根、及「SuperH2500」1根以串聯的方式並列設置,且於檢出器採用RI檢測器者。所測定之分子量分布曲線係取橫軸之分子量之對數,使用正規分布函數進行擬合,並使用下式之正規分布函數進行擬合。 The weight average molecular weight (Mw) of the (meth) acrylic resin is measured by gel permeation chromatography (GPC). GPC's calibration curve is prepared by using a methacrylic resin made by Showa Denko Corporation with a narrow molecular weight distribution and a known molecular weight as a standard reagent. A calibration curve is prepared from the dissolution time and molecular weight to determine the weight of each resin composition. Average molecular weight. Specifically, 40 mg of the resin was dissolved in 20 ml of a tetrahydrofuran (THF) solvent to prepare a measurement sample. In the measurement device, two "TSKgeI SuperHM-H" and one "SuperH2500" pipe column made of Tosoh (stock) were used in parallel and arranged in series, and an RI detector was used in the detector. The measured molecular weight distribution curve is the logarithm of the molecular weight on the horizontal axis, fitted using a normal distribution function, and fitted using a normal distribution function of the following formula.
(製造例2) (Manufacturing example 2)
除了將甲基丙烯酸甲酯變更為97.7質量份、丙烯酸甲酯變更為2.3質量份、鏈移動劑變更為0.05質量份以外,其餘係與製造例1同樣方式而製得顆粒狀之甲基丙烯酸樹脂(ii),測定結構單元之含量。甲基丙烯酸樹脂(ii)之源自甲基丙烯酸甲酯之結構單元為97.0質量%,源自丙烯酸甲酯之結構單元為3.0質量%。 A granular methacrylic resin was prepared in the same manner as in Production Example 1 except that methyl methacrylate was changed to 97.7 parts by mass, methyl acrylate was changed to 2.3 parts by mass, and the chain shifting agent was changed to 0.05 parts by mass. (ii) Determine the content of the structural unit. The structural unit derived from methyl methacrylate of the methacrylic resin (ii) was 97.0% by mass, and the structural unit derived from methyl acrylate was 3.0% by mass.
所得之甲基丙烯酸樹脂(ii)之MA係3wt%,MFR係0.5g/10min,Mw係180,000,菲卡軟化溫度係106℃,Na含量係未達0.01ppm,K含量係未達0.01ppm。 The obtained methacrylic resin (ii) had 3% by weight of MA, 0.5g / 10min of MFR, 180,000 of Mw, softening temperature of Fika of 106 ° C, Na content of less than 0.01 ppm, and K content of less than 0.01 ppm.
將使用於實施例之偏二氟乙烯樹脂及其物性表示於表1中。 The vinylidene fluoride resin used in the Example and its physical properties are shown in Table 1.
偏二氟乙烯之重量平均分子量(Mw)係以GPC測定。GPC之檢量線之製作係使用聚苯乙烯作為標準試藥,從溶出時間與分子量製作檢量線,測定各樹脂之重量平均分子量。具體上係使樹脂40mg溶解於N-甲基吡咯啶酮(NMP)溶劑20ml,製作測定試料。在測定裝置係使用將Tosoh(股)製之管柱之「TSKgel SuperHM-H」2根、及「SuperH2500」1根以串聯的方式並列設置,且於檢出器採用RI檢測器者。 The weight average molecular weight (Mw) of vinylidene fluoride is measured by GPC. The production of the calibration curve of GPC uses polystyrene as a standard reagent, and a calibration curve is prepared from the dissolution time and molecular weight, and the weight average molecular weight of each resin is measured. Specifically, 40 mg of the resin was dissolved in 20 ml of an N-methylpyrrolidone (NMP) solvent to prepare a measurement sample. In the measurement device, two "TSKgel SuperHM-H" and one "SuperH2500" tube columns made of Tosoh (stock) were used in parallel and arranged in series, and an RI detector was used for the detector.
(製造例3) (Manufacture example 3)
為使上藍劑母料(MB)化,將甲基丙烯酸樹脂(ii)與著色劑以99.99:0.01之比例乾式摻合,以40mm 單軸擠出機(田邊塑膠機械(股)製)在設定溫度250至260℃使其熔融混合,獲得經著色之母料顆粒。著色劑係使用上藍劑(住化Chemtex股份有限公司製「Sumiplast(商標註冊)VioIet B」)。 In order to make the bluing agent masterbatch (MB), the methacrylic resin (ii) and the coloring agent were dry-blended at a ratio of 99.99: 0.01, and 40 mm A uniaxial extruder (manufactured by Tanabe Plastic Machinery Co., Ltd.) was melt-mixed at a set temperature of 250 to 260 ° C to obtain colored masterbatch pellets. As a coloring agent, a bluing agent ("Sumiplast (trademark registration) VioIet B" manufactured by Sumika Chemtex Co., Ltd.) was used.
(實施例1至2、及比較例1至3) (Examples 1 to 2 and Comparative Examples 1 to 3)
將本發明中之樹脂積層體如下方式製造。 The resin laminated body in this invention is manufactured as follows.
首先,就中間層之形成材料而言,係將(甲基)丙烯酸樹脂與偏二氟乙烯樹脂及製造例3製作之母料顆粒(MB顆粒)以表2所示之組合及比例混合,獲得本發明之樹脂組成物。然後,將前述樹脂組成物以65mm 單軸擠出機2〔東芝機械(股)製〕熔融,將作為熱塑性樹脂層之形成材料之甲基丙烯酸樹脂(i)100質量份以45mm 單軸擠出機1及3〔日立造船(股)製〕熔融。其次,將此等供給至設定溫度230至270℃之3種3層分配型供料模4,分配成3層構成後,從多歧管型模頭5〔日立造船(股)製、2種3層分配〕擠出而以B層/A層/C層表示之構成的方式積層,獲得膜狀之熔融樹脂6。將所得之膜狀之熔融樹脂6包夾在經對向配置之第1冷卻輥7及第2冷卻輥8之間,然後,一邊捲繞在第2輥8一邊包夾在第2輥8與第3輥9之間之後,捲繞在第3冷卻輥9,並進行成形/冷卻,獲得各層之厚度如表2所示之厚度的3層構成之膜10。所得之膜10之任一者的總膜厚均為800μm,以目視觀察時為無色透明。於所得之樹脂積層體,將作為透明接著劑(B)之將在丙烯酸丁 酯、丙烯酸甲酯及丙烯酸羥基乙酯之共聚物中添加異氰酸酯系交聯劑而成之丙烯酸系黏著劑有機溶劑溶液,利用模縫塗佈器以乾燥後之厚度成為50μm之方式塗佈在經施予脫模處理之厚度75μm之聚對苯二甲酸乙二酯膜(脫模膜)之脫模處理面而得到附剝離膜的薄片狀黏著劑,再將所得之附剝離膜的薄片狀黏著劑利用積層機以無氣泡地貼合,藉此製得附透明黏著劑之樹脂積層體。 First, as for the material for forming the intermediate layer, a (meth) acrylic resin, a vinylidene fluoride resin, and masterbatch particles (MB particles) produced in Production Example 3 were mixed in a combination and proportion shown in Table 2 to obtain The resin composition of the present invention. Then, the resin composition was adjusted to 65 mm. The uniaxial extruder 2 [manufactured by Toshiba Machine Co., Ltd.] was melted, and 100 parts by mass of methacrylic resin (i) as a material for forming the thermoplastic resin layer was 45 mm. The uniaxial extruders 1 and 3 [made by Hitachi Shipbuilding Co., Ltd.] were melted. Next, these are supplied to three types of three-layer distribution-type feed dies 4 with a set temperature of 230 to 270 ° C. After being divided into three layers, the multi-manifold die 5 (made by Hitachi Shipbuilding Co., Ltd., two types) Three-layer distribution] Extruded and laminated with a structure represented by B layer / A layer / C layer to obtain a film-like molten resin 6. The obtained film-like molten resin 6 is sandwiched between the first cooling roller 7 and the second cooling roller 8 which are arranged opposite to each other, and then is wound between the second roller 8 and the second roller 8 while being wound around the second roller 8. After being wound between the third rolls 9, the film was wound around a third cooling roll 9 and formed / cooled to obtain a film 10 having a three-layer thickness with the thickness shown in Table 2 of each layer. The total film thickness of any of the obtained films 10 was 800 μm, and was colorless and transparent when visually observed. An acrylic adhesive organic solvent solution obtained by adding an isocyanate-based crosslinking agent to a copolymer of butyl acrylate, methyl acrylate, and hydroxyethyl acrylate as a transparent adhesive (B) to the obtained resin laminate. , Obtained by applying a die coater to a thickness of 50 μm after drying on a mold-treated surface of a polyethylene terephthalate film (release film) having a thickness of 75 μm subjected to a mold release treatment A sheet-shaped adhesive with a release film, and the obtained sheet-shaped adhesive with a release film was laminated with a laminator without bubbles, thereby preparing a resin laminate with a transparent adhesive.
求出在中間層所含有之鹼金屬(Na+K)之量,結果實施例1係0.21ppm,實施例2係0.21ppm,比較例1係0.25ppm,比較例2係0.18ppm,比較例3係108ppm。 The amount of alkali metal (Na + K) contained in the intermediate layer was determined. As a result, Example 1 was 0.21 ppm, Example 2 was 0.21 ppm, Comparative Example 1 was 0.25 ppm, Comparative Example 2 was 0.18 ppm, and Comparative Example 3 It is 108ppm.
(實施例3) (Example 3)
除了於熱塑性樹脂層表面塗佈硬塗以外,其餘係與實施例1同樣方式而製得附透明黏著劑之樹脂積層體。硬塗劑係藉由將作為硬化性化合物之二新戊四醇六丙烯酸酯50份及新戊四醇四丙烯酸酯50份、光聚合起始劑〔Ciba Specialty Chemicals(股)之IRGACURE 184〕6份、以及作為溶劑之異丁醇125份及1-甲氧基-2-丙醇125份混合而調 製。將此硬塗劑以浸漬塗佈法塗布於樹脂積層體兩面後,在室溫乾燥5分鐘,進而,以50℃乾燥10分鐘,使塗膜形成於熱塑性樹脂層之表面。繼而,使用120W之高壓水銀燈照射0.5J/cm2之紫外線,使塗膜硬化,製得硬化被膜之厚度為3.0μm之附硬塗的樹脂積層體。 A resin laminate with a transparent adhesive was prepared in the same manner as in Example 1 except that the surface of the thermoplastic resin layer was hard-coated. The hard coating agent is a photopolymerization initiator [IRGACURE 184 of Ciba Specialty Chemicals (stock)] by using 50 parts of dipentaerythritol hexaacrylate and 50 parts of neopentaerythritol tetraacrylate as hardening compounds. 6 Parts, and 125 parts of isobutanol and 125 parts of 1-methoxy-2-propanol as a solvent were mixed and prepared. This hard coating agent was applied to both surfaces of the resin laminate by a dip coating method, and then dried at room temperature for 5 minutes, and further dried at 50 ° C for 10 minutes to form a coating film on the surface of the thermoplastic resin layer. Then, a high-pressure mercury lamp of 120 W was used to irradiate ultraviolet rays of 0.5 J / cm2 to harden the coating film, and a hard-coated resin laminate with a thickness of 3.0 μm was obtained.
(比較例4) (Comparative Example 4)
在實施例1中,除了使用Technolloy(Escarbo Sheet公司製、C101、聚碳酸酯樹脂膜、厚度800μm)取代積層體(A)以外,其餘係與實施例1同樣方式而製得附透明黏著劑之樹脂積層體。 In Example 1, except that the laminated body (A) was replaced with Technolloy (C101, polycarbonate resin film, 800 μm thick) manufactured by Escarbo Sheet, the rest was prepared in the same manner as in Example 1 to obtain a transparent adhesive. Resin laminate.
對於實施例1至3及比較例1至4之附透明黏著劑之樹脂積層體,依據JIS K 6911:1995,以precison LCR meter HP4284A(Agilent Technology(股)製)測定介電率,結果表示於表3。介電率係將試驗試樣(膜)在23℃、相對濕度50%之環境下靜置24小時,在相同環境下以自動平衡架橋法測定之在3V、100kHz時之數值。 For the resin laminates with transparent adhesives of Examples 1 to 3 and Comparative Examples 1 to 4, the dielectric constant was measured with a precison LCR meter HP4284A (manufactured by Agilent Technology) in accordance with JIS K 6911: 1995, and the results are shown in table 3. The dielectric constant is the value at 3V and 100kHz measured by the auto-balanced bridge method in a test sample (film) under the environment of 23 ° C and 50% relative humidity for 24 hours.
又,將所得之膜放置在60℃及絕對濕度90%之恆溫恆濕烘箱中120小時,進行耐久試驗。對於耐久試驗前後之膜,依據JIS K7136:2000測定之曇價(霧度)及依據JIS K7361-:19971測定之全光線穿透率(Tt)分別表示於表3。 The obtained film was placed in a constant temperature and humidity oven at 60 ° C. and an absolute humidity of 90% for 120 hours, and subjected to a durability test. For the films before and after the endurance test, the value of haze (haze) measured according to JIS K7136: 2000 and the total light transmittance (Tt) measured according to JIS K7361-: 19971 are shown in Table 3.
實施例1至3所示之本發明的附透明黏著劑之樹脂積層體係在耐久試驗中,可具有高介電率,同時並維持透明性。因此,本發明之附透明黏著劑之樹脂積層體係具有高介電率,同時並在高溫高濕之環境下即使長時間使用,亦可維持透明性,故可知能用於智慧型手機、攜帶型遊戲機、聲訊播放機及平板設備等顯示裝置。 In the endurance test, the resin laminated system with a transparent adhesive of the present invention shown in Examples 1 to 3 can have a high dielectric constant while maintaining transparency. Therefore, the resin laminated system with a transparent adhesive of the present invention has high dielectric constant, and at the same time, it can maintain transparency even under long-term use in a high-temperature and high-humidity environment, so it can be known that it can be used in smart phones and portable Display devices such as game consoles, audio players, and tablet devices.
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| KR20250058018A (en) | 2022-08-30 | 2025-04-29 | 미쯔비시 가스 케미칼 컴파니, 인코포레이티드 | Adhesive film, thermoformed article, and method for producing adhesive film |
| EP4617058A1 (en) | 2022-11-10 | 2025-09-17 | Mitsubishi Gas Chemical Company, Inc. | Multilayer object and dust-proof cover for head-up display |
| KR20250126752A (en) | 2022-12-20 | 2025-08-25 | 미쯔비시 가스 케미칼 컴파니, 인코포레이티드 | Resin composition, flat molded body, multilayer body, and molded article |
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| JPS62199431A (en) * | 1986-02-28 | 1987-09-03 | Sumitomo Bakelite Co Ltd | Manufacture of ultraviolet ray pervious molding |
| JP5630638B2 (en) * | 2010-05-31 | 2014-11-26 | 三菱レイヨン株式会社 | Vinylidene fluoride film |
| EP2727961B8 (en) * | 2011-07-01 | 2016-10-19 | Asahi Kasei Kabushiki Kaisha | Acrylic thermoplastic resin composition and molded article thereof |
| JP6158479B2 (en) * | 2012-05-23 | 2017-07-05 | 名阪真空工業株式会社 | Transparent sheet for touch screen, transparent conductive sheet and touch screen |
| US20150368414A1 (en) * | 2012-10-17 | 2015-12-24 | Mitsubishi Rayon Co., Ltd. | Acrylic resin film, and laminate and solar cell module each of which uses same |
| JP2015044967A (en) * | 2013-07-30 | 2015-03-12 | ダイキン工業株式会社 | Vinylidene fluoride resin composition |
| CN105612210A (en) * | 2013-08-14 | 2016-05-25 | 三菱丽阳株式会社 | Film containing vinylidene fluoride resin, laminated film, and laminated body |
| CN107001752B (en) * | 2014-12-01 | 2019-11-12 | 住友化学株式会社 | Resin composition, film and display device |
| TW201708369A (en) * | 2015-06-12 | 2017-03-01 | 住友化學股份有限公司 | Resin composition, film, touch sensor panel and display device |
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| WO2016199830A1 (en) * | 2015-06-12 | 2016-12-15 | 住友化学株式会社 | Resin composition, film, touch sensor panel and display device |
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