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TW201816326A - Slim planar light source module - Google Patents

Slim planar light source module Download PDF

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Publication number
TW201816326A
TW201816326A TW105134340A TW105134340A TW201816326A TW 201816326 A TW201816326 A TW 201816326A TW 105134340 A TW105134340 A TW 105134340A TW 105134340 A TW105134340 A TW 105134340A TW 201816326 A TW201816326 A TW 201816326A
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Taiwan
Prior art keywords
light
source module
layer
light source
groove
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TW105134340A
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Chinese (zh)
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TWI603028B (en
Inventor
葉志庭
潘錫明
潘家宏
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宏齊科技股份有限公司
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Priority to TW105134340A priority Critical patent/TWI603028B/en
Priority to US15/435,299 priority patent/US9921359B2/en
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Publication of TWI603028B publication Critical patent/TWI603028B/en
Publication of TW201816326A publication Critical patent/TW201816326A/en

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Abstract

A slim planar light source module comprises a light guide plate, a light reflecting film, and a number of edge-type light emitting diode (LED) elements. A lower surface of the light guide plate defines a number of grooves. The light reflecting film is located below the lower surface and covers the whole lower surface and the grooves, thereby forming an air gap between the reflecting film and the lower surface. The LED elements are received in the grooves. Each LED element comprises a LED chip, a wavelength transforming layer, and a light reflecting layer. The LED chip emits light. The wavelength transforming layer transforms the light into desired wavelength. The light reflecting layer reflects the light with desired wavelength towards the sidewalls of the wavelength transforming layer, thereby causing the light to travel towards the lower surface after leaving the sidewalls of the wavelength transforming layer. The light reflecting film reflects the light, which enters the air gap from the lower surface, towards an opposite upper surface of the light guide plate, thereby allowing the light to be uniformly emitted out from the upper surface.

Description

薄型平面光源模組Thin planar light source module

本發明涉及一種光源,尤其涉及一種薄型平面光源模組。The invention relates to a light source, in particular to a thin planar light source module.

現如今,發光二極體平面光源模組被廣泛應用於照明(如一般照明或車用照明)或背光模組等領域。習知的發光二極體(light emitting diode,LED)平面光源模組通常包括一外框以及容置於所述外框中且依次疊設的一反射片、一導光板、一擴散板以及複數個光學反射膜片。所述導光板的一側設有發光二極體光源。然,由於所述導光板需要貼附於所述外框內,所述導光板和所述外框之間的接縫容易存在暗線,影響外觀。再者,因為外框的存在,也使得當該發光二極體平面光源模組無法達成無邊框的外觀效果。Nowadays, light-emitting diode planar light source modules are widely used in lighting (such as general lighting or automotive lighting) or backlight modules. A conventional light emitting diode (LED) planar light source module generally includes an outer frame and a reflective sheet, a light guide plate, a diffuser plate, and a plurality of Optical reflective diaphragms. One side of the light guide plate is provided with a light emitting diode light source. However, since the light guide plate needs to be attached to the outer frame, the seam between the light guide plate and the outer frame is likely to have a dark line, which affects the appearance. Moreover, because of the presence of the outer frame, the light-emitting diode planar light source module cannot achieve the appearance without a border.

有鑑於此,有必要提供一種薄型平面光源模組,能夠解決以上問題。In view of this, it is necessary to provide a thin planar light source module that can solve the above problems.

本發明提供一種薄型平面光源模組,包括:一導光板,包括一上表面和與上表面相對的一下表面,所述下表面開設有複數個凹槽,所述凹槽彼此間隔設置;一反射膜片,位於所述下表面下方且覆蓋整個下表面與所述凹槽,從而在所述反射膜片和所述下表面之間形成一空氣層;以及複數個側光式發光二極體單元,分別位於所述凹槽內,每一側光式發光二極體單元包括:一發光晶片,包括一底面、與所述底面相對設置的一發光面、以及連接所述底面和所述發光面的第一側面,所述發光晶片用於通過所述發光面發出光線;一色轉換層,設置於所述發光晶片的發光面上且包覆第一側面,其具有朝向所述發光面設置的一頂面以及朝向所述第一側面設置的第二側面,所述色轉換層用於將所述發光晶片發射的光線轉換為特定波長的光線;以及一反射層,設置於所述色轉換層的頂面,且所述頂面位於所述發光晶片與所述凹槽的頂部之間,所述反射層用於將轉換後獲得的光線向所述色轉換層的第二側面反射,使得所述光線經由所述第二側面射出後入射至所述下表面除所述凹槽之外的區域;其中,所述反射膜片用於將經由所述下表面除所述凹槽之外的區域入射至所述空氣層的光線向所述上表面反射,使得所述光線經由所述上表面均勻射出。The invention provides a thin planar light source module, comprising: a light guide plate comprising an upper surface and a lower surface opposite to the upper surface, wherein the lower surface is provided with a plurality of grooves, the grooves are spaced apart from each other; a reflection a diaphragm positioned below the lower surface and covering the entire lower surface and the recess to form an air layer between the reflective diaphragm and the lower surface; and a plurality of edge-lit LED units Each of the light-emitting diode units includes: a light-emitting chip, a bottom surface, a light-emitting surface disposed opposite to the bottom surface, and the bottom surface and the light-emitting surface The first side of the light emitting chip is configured to emit light through the light emitting surface; a color conversion layer is disposed on the light emitting surface of the light emitting chip and covers the first side surface, and has a surface disposed toward the light emitting surface a top surface and a second side disposed toward the first side, the color conversion layer is configured to convert light emitted by the light emitting chip into light of a specific wavelength; and a reflective layer is disposed at the a top surface of the color conversion layer, and the top surface is located between the light emitting wafer and the top of the groove, the reflective layer is for reflecting the light obtained after conversion to the second side of the color conversion layer Having the light incident through the second side and incident on a region of the lower surface other than the groove; wherein the reflective film is used to remove the groove via the lower surface The light incident from the outer region to the air layer is reflected toward the upper surface such that the light is uniformly emitted through the upper surface.

本發明實施例的薄型平面光源模組並不需要另外設置外框,從而有利於避免外框存在時接縫存在暗線及不美觀等問題,並可形成超薄型且無邊框的平面光源模組。The thin planar light source module of the embodiment of the invention does not need to additionally provide an outer frame, thereby facilitating the problems of dark lines and unsightly seams in the seam when the outer frame is present, and forming an ultra-thin and borderless planar light source module. .

圖1為本發明較佳實施例的薄型平面光源模組的結構示意圖。1 is a schematic structural view of a thin planar light source module according to a preferred embodiment of the present invention.

圖2為本發明另一實施例的薄型平面光源模組的結構示意圖。2 is a schematic structural view of a thin planar light source module according to another embodiment of the present invention.

圖3為圖1和圖2所示的薄型平面光源模組中的側光式發光二極體單元的工作原理圖。3 is a schematic diagram showing the operation of the edge-lit LED unit in the thin planar light source module shown in FIGS. 1 and 2.

圖4為圖1所示的薄型平面光源模組的工作原理圖。4 is a schematic diagram of the operation of the thin planar light source module shown in FIG. 1.

請參閱圖1和圖2,本發明一較佳實施例提供的薄型平面光源模組100,其包括一導光板10、複數個側光式發光二極體單元20以及一反射膜片30。Referring to FIG. 1 and FIG. 2 , a thin planar light source module 100 according to a preferred embodiment of the present invention includes a light guide plate 10 , a plurality of edge light emitting diode units 20 , and a reflective film 30 .

所述導光板10大致呈一矩形板體,其具有一上表面11和與上表面11相對且延伸方向與所述上表面11大致平行的一下表面12。所述上表面11為平滑的平面狀。所述下表面12開設複數個凹槽121。所述凹槽121彼此等間隔設置。在本實施例中,所述凹槽121的頂部的深度H為0.4mm~1.2mm。所述導光板10的厚度A(即所述上表面11和下表面12之間的距離)與相鄰兩個凹槽121的間距B的比值為1:1~2:1。所述凹槽121的截面形狀可根據需要進行設置。在本實施例中,所述凹槽121的截面呈半橢圓形(如圖1所示)。在另一實施例中,所述凹槽121的截面也可呈四邊形(如圖2所示)。在其它實施例中,所述凹槽121的截面還可以呈半球形或其它弧形。The light guide plate 10 is substantially a rectangular plate body having an upper surface 11 and a lower surface 12 opposite to the upper surface 11 and extending in a direction substantially parallel to the upper surface 11. The upper surface 11 has a smooth planar shape. The lower surface 12 defines a plurality of grooves 121. The grooves 121 are arranged at equal intervals from each other. In this embodiment, the depth H of the top of the groove 121 is 0.4 mm to 1.2 mm. The ratio of the thickness A of the light guide plate 10 (ie, the distance between the upper surface 11 and the lower surface 12) and the pitch B of the adjacent two grooves 121 is 1:1 to 2:1. The cross-sectional shape of the groove 121 can be set as needed. In this embodiment, the groove 121 has a semi-elliptical cross section (as shown in FIG. 1). In another embodiment, the cross section of the groove 121 may also be quadrangular (as shown in FIG. 2). In other embodiments, the cross section of the groove 121 may also be hemispherical or other curved.

所述側光式發光二極體單元20分別位於所述凹槽121內。所述側光式發光二極體單元20可藉由晶片級封裝技術(Chip Scale Package, CSP)製成。請一併參照圖3,所述側光式發光二極體單元20包括一發光晶片21、一色轉換層22以及一反射層23。其中,所述發光晶片21包括一底面210、與所述底面210相對設置的一發光面211、以及連接所述底面210和所述發光面211的第一側面212。所述色轉換層22設置於所述發光晶片21的發光面211上且包覆第一側面212,其具有朝向所述發光面211設置的一頂面220以及朝向所述第一側面211設置的第二側面221。所述反射層23設置於所述色轉換層22的頂面220,且所述頂面220位於所述發光晶片21與所述凹槽121的頂部之間。所述反射層23的材質可選自二氧化鈦、二氧化矽、鐵氟龍及碳酸鈣中的其中一種。The edge-lit LED units 20 are respectively located in the recesses 121. The edge-lit LED unit 20 can be fabricated by a Chip Scale Package (CSP). Referring to FIG. 3 together, the edge-lit LED unit 20 includes a light-emitting chip 21, a color conversion layer 22, and a reflective layer 23. The light-emitting chip 21 includes a bottom surface 210, a light-emitting surface 211 disposed opposite the bottom surface 210, and a first side surface 212 connecting the bottom surface 210 and the light-emitting surface 211. The color conversion layer 22 is disposed on the light emitting surface 211 of the light emitting chip 21 and covers the first side surface 212 , and has a top surface 220 disposed toward the light emitting surface 211 and disposed toward the first side surface 211 . Second side 221. The reflective layer 23 is disposed on the top surface 220 of the color conversion layer 22, and the top surface 220 is located between the light emitting wafer 21 and the top of the recess 121. The material of the reflective layer 23 may be selected from one of titanium dioxide, cerium oxide, Teflon, and calcium carbonate.

所述發光晶片21用於通過所述發光面211發出光線。所述色轉換層22用於將所述發光晶片21經由所述發光面211發射的光線轉換為特定波長的光線。所述反射層23用於將轉換後獲得的光線向所述色轉換層22的第二側面221反射,使得所述光線經由所述第二側面221射出後入射至所述下表面12除所述凹槽121之外的區域。在本實施例中,所述色轉換層22採用螢光材料製成。The illuminating wafer 21 is for emitting light through the illuminating surface 211. The color conversion layer 22 is configured to convert light emitted by the light-emitting chip 21 via the light-emitting surface 211 into light of a specific wavelength. The reflective layer 23 is configured to reflect the light obtained after the conversion to the second side surface 221 of the color conversion layer 22 such that the light is incident on the lower surface 12 after being emitted through the second side surface 221 An area outside the groove 121. In the embodiment, the color conversion layer 22 is made of a fluorescent material.

所述反射膜片30位於所述下表面12下方且覆蓋整個下表面12與所述凹槽121,從而在所述反射膜片30和所述下表面12之間形成一空氣層40。請一併參照圖4,所述反射膜片30用於將經由所述下表面12除所述凹槽121之外的區域入射至所述空氣層40的光線向所述上表面11反射,使得所述光線經由所述上表面11均勻射出。其中,所述反射膜片30為一獨立的擴散式反射膜片,其材質可選自二氧化鈦、二氧化矽、鐵氟龍及碳酸鈣中的其中一種。The reflective film 30 is located below the lower surface 12 and covers the entire lower surface 12 and the groove 121 such that an air layer 40 is formed between the reflective film 30 and the lower surface 12. Referring to FIG. 4 together, the reflective film 30 is configured to reflect light incident on the air layer 40 through a region other than the groove 121 through the lower surface 12 toward the upper surface 11, so that The light is uniformly emitted through the upper surface 11. The reflective film 30 is an independent diffused reflective film, and the material thereof may be selected from one of titanium dioxide, cerium oxide, Teflon and calcium carbonate.

在本實施例中,所述下表面12除所述凹槽121之外的區域還形成有一微結構層122。所述微結構層122包括複數個用於對光線進行散射的微結構(圖未標),其可相對於所述下表面12凹陷或凸出。In the embodiment, the lower surface 12 is further formed with a microstructure layer 122 in a region other than the groove 121. The microstructure layer 122 includes a plurality of microstructures (not labeled) for scattering light rays that may be recessed or convex relative to the lower surface 12.

其中,所述複數個微結構在所述下表面12上相鄰兩個凹槽121之間的區域呈漸變式分佈,所述複數個微結構在靠近所述凹槽121處的密度小於其在遠離所述凹槽121處的密度,從而進一步增加由所述上表面11射出的光線的均勻性。所述微結構的截面形狀可根據需要進行設置,如,所述微結構的截面可呈三角形或半橢圓形。可以理解的,在這種情況下,所述反射膜片30位於所述微結構層122下方且覆蓋整個微結構層122與所述凹槽121。Wherein the plurality of microstructures are gradually distributed in a region between two adjacent grooves 121 on the lower surface 12, and the density of the plurality of microstructures near the groove 121 is smaller than The density away from the groove 121 is further increased to further increase the uniformity of the light emitted by the upper surface 11. The cross-sectional shape of the microstructure may be set as needed, for example, the cross section of the microstructure may be triangular or semi-elliptical. It can be understood that in this case, the reflective film 30 is located below the microstructure layer 122 and covers the entire microstructure layer 122 and the groove 121.

所述反射膜片30可藉由螺釘鎖固或其它機械固定方式固定於所述下表面12,例如,所述反射膜片30的四個邊角處各設有一螺釘,所述下表面12對應的位置開設有螺孔,從而,當所述螺釘鎖固於所述螺孔時,所述反射膜片30可固定於所述下表面12。The reflective film 30 can be fixed to the lower surface 12 by screwing or other mechanical fixing. For example, a screw is disposed at each of the four corners of the reflective film 30, and the lower surface 12 corresponds to The position is provided with a screw hole, so that the reflective diaphragm 30 can be fixed to the lower surface 12 when the screw is locked to the screw hole.

由於本發明實施例的薄型平面光源模組100並不需要另外設置外框,從而有利於避免接縫存在暗線及不美觀等問題,並可形成超薄型且無邊框的薄型平面光源模組100。The thin planar light source module 100 of the embodiment of the present invention does not need to additionally provide an outer frame, thereby avoiding problems such as dark lines and unsightly seams, and forming an ultra-thin and frameless thin planar light source module 100. .

可以理解的是,對於本領域的普通技術人員來說,可以根據本發明的技術構思做出其它各種相應的改變與變形,而所有這些改變與變形都應屬於本發明權利要求的保護範圍。It is to be understood that those skilled in the art can make various other changes and modifications in accordance with the technical concept of the present invention, and all such changes and modifications are intended to fall within the scope of the appended claims.

100‧‧‧薄型平面光源模組100‧‧‧Small planar light source module

10‧‧‧導光板10‧‧‧Light guide plate

11‧‧‧上表面11‧‧‧ upper surface

12‧‧‧下表面12‧‧‧ Lower surface

121‧‧‧凹槽121‧‧‧ Groove

122‧‧‧微結構層122‧‧‧Microstructure layer

20‧‧‧側光式發光二極體單元20‧‧‧Side-light LED unit

21‧‧‧發光晶片21‧‧‧Lighting chip

210‧‧‧底面210‧‧‧ bottom

211‧‧‧發光面211‧‧‧Lighting surface

212‧‧‧第一側面212‧‧‧ first side

22‧‧‧色轉換層22‧‧‧Color conversion layer

220‧‧‧頂面220‧‧‧ top surface

221‧‧‧第二側面221‧‧‧ second side

23‧‧‧反射層23‧‧‧reflective layer

30‧‧‧反射膜片30‧‧‧Reflective diaphragm

40‧‧‧空氣層40‧‧‧ air layer

no

Claims (8)

一種薄型平面光源模組,包括: 一導光板,包括一上表面和與上表面相對的一下表面,所述下表面開設有複數個凹槽,所述凹槽彼此等間隔設置; 一反射膜片,位於所述下表面下方且覆蓋整個下表面與所述凹槽,從而在所述反射膜片和所述下表面之間形成一空氣層;以及 複數個側光式發光二極體單元,分別位於所述凹槽內,每一側光式發光二極體單元包括: 一發光晶片,包括一底面、與所述底面相對設置的一發光面、以及連接所述底面和所述發光面的第一側面,所述發光晶片用於通過所述發光面發出光線; 一色轉換層,設置於所述發光晶片的發光面上且包覆第一側面,其具有朝向所述發光面設置的一頂面以及朝向所述第一側面設置的第二側面,所述色轉換層用於將所述發光晶片發射的光線轉換為特定波長的光線;以及 一反射層,設置於所述側光式發光二極體的色轉換層的頂面,且所述頂面位於所述發光晶片與所述凹槽的頂部之間,所述反射層用於將轉換後獲得的光線向所述色轉換層的第二側面反射,使得所述光線經由所述第二側面射出後入射至所述下表面除所述凹槽之外的區域; 其中,所述反射膜片用於將經由所述下表面除所述凹槽之外的區域入射至所述空氣層的光線向所述上表面反射,使得所述光線經由所述上表面均勻射出。A thin planar light source module comprising: a light guide plate comprising an upper surface and a lower surface opposite to the upper surface, wherein the lower surface is provided with a plurality of grooves, the grooves being equally spaced from each other; a reflective film positioned below the lower surface and covering the entire lower surface and the recess to form an air layer between the reflective diaphragm and the lower surface; A plurality of edge-lit LED units are respectively located in the recesses, and each of the side-emitting LED units comprises: An illuminating chip includes a bottom surface, a light emitting surface disposed opposite to the bottom surface, and a first side surface connecting the bottom surface and the light emitting surface, wherein the illuminating wafer is configured to emit light through the light emitting surface; a color conversion layer disposed on the light emitting surface of the light emitting chip and covering the first side surface, having a top surface disposed toward the light emitting surface and a second side surface disposed toward the first side surface, the color conversion a layer for converting light emitted by the luminescent wafer into light of a specific wavelength; a reflective layer disposed on a top surface of the color conversion layer of the edge light emitting diode, wherein the top surface is located between the light emitting wafer and a top of the groove, and the reflective layer is used for The light obtained after the conversion is reflected toward the second side of the color conversion layer, such that the light is emitted through the second side and then incident on a region of the lower surface other than the groove; Wherein the reflective film is configured to reflect light incident to the air layer via an area of the lower surface other than the groove toward the upper surface, such that the light is uniformly emitted through the upper surface . 如申請專利範圍第1項所述的薄型平面光源模組,其中,所述下表面除所述凹槽之外的區域還形成有一微結構層,所述微結構層包括複數個微結構,其相對於所述下表面凹陷或凸出。The thin planar light source module of claim 1, wherein a region of the lower surface other than the groove is further formed with a microstructure layer, the microstructure layer comprising a plurality of microstructures, It is concave or convex with respect to the lower surface. 如申請專利範圍第2項所述的薄型平面光源模組,其中,所述複數個微結構在所述下表面上相鄰兩個凹槽之間的區域呈漸變式分佈,所述複數個微結構在靠近所述凹槽處的密度小於其在遠離所述凹槽處的密度。The thin planar light source module of claim 2, wherein the plurality of microstructures are gradually distributed in a region between two adjacent grooves on the lower surface, the plurality of micro The density of the structure near the groove is less than its density away from the groove. 如申請專利範圍第1項所述的薄型平面光源模組,其中,所述凹槽的頂部的深度為0.4mm~1.2mm。The thin planar light source module of claim 1, wherein the top of the groove has a depth of 0.4 mm to 1.2 mm. 如申請專利範圍第1項所述的薄型平面光源模組,其中,所述上表面和所述下表面之間的距離與相鄰兩個凹槽間距的比值為1:1~2:1。The thin planar light source module of claim 1, wherein a ratio of a distance between the upper surface and the lower surface to a spacing between two adjacent grooves is 1:1 to 2:1. 如申請專利範圍第1項所述的薄型平面光源模組,其中,所述凹槽的截面為半球形、四邊形以及半橢圓形中的其中一種。The thin planar light source module of claim 1, wherein the groove has a cross section of one of a hemispherical shape, a quadrangular shape, and a semi-elliptical shape. 如申請專利範圍第1項所述的薄型平面光源模組,其中,所述反射膜片為一擴散式反射膜片,其材質選自二氧化鈦、二氧化矽、鐵氟龍及碳酸鈣中的其中一種。The thin planar light source module of claim 1, wherein the reflective film is a diffused reflective film, the material of which is selected from the group consisting of titanium dioxide, cerium oxide, Teflon and calcium carbonate. One. 如申請專利範圍第1項所述的薄型平面光源模組,其中,所述反射層的材質選自二氧化鈦、二氧化矽、鐵氟龍及碳酸鈣中的其中一種。The thin planar light source module of claim 1, wherein the reflective layer is made of a material selected from the group consisting of titanium dioxide, cerium oxide, Teflon, and calcium carbonate.
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