TW201814846A - Semiconductor package manufacturing method - Google Patents
Semiconductor package manufacturing method Download PDFInfo
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- TW201814846A TW201814846A TW106127547A TW106127547A TW201814846A TW 201814846 A TW201814846 A TW 201814846A TW 106127547 A TW106127547 A TW 106127547A TW 106127547 A TW106127547 A TW 106127547A TW 201814846 A TW201814846 A TW 201814846A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
- B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
- B23K2101/40—Semiconductor devices
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- Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
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Abstract
本發明的課題是在於提供一種謀求以密封樹脂層所密封的半導體晶片的上面及側面的屏蔽層的膜厚的均一化之半導體封裝的製造方法。 其解決手段係具備: 接合工程S1,其係於藉由交叉的切道來區劃的配線基板上的複數的安裝領域接合複數的半導體晶片; 密封基板作成工程S2,其係於該複數的半導體晶片被接合的該配線基板的表面側供給液狀樹脂而一起密封作成密封基板; 小片化工程S3,其係沿著對應於該密封基板上的切道之領域來切削,以密封晶片能夠具有上面及比該上面更大的下面,且具備從該上面往該下面傾斜的側面之方式小片化;及 屏蔽層形成工程S4,其係於複數的密封晶片的該上面及該側面形成導電性屏蔽層。An object of the present invention is to provide a method for manufacturing a semiconductor package in which the thicknesses of the shielding layers on the upper and side surfaces of a semiconductor wafer sealed with a sealing resin layer are made uniform. The solution includes: (1) a bonding process (S1) for bonding a plurality of semiconductor wafers to a plurality of mounting areas on a wiring substrate divided by cross-cuts; (2) a sealing substrate fabrication process (S2) for the plurality of semiconductor wafers The surface side of the bonded wiring substrate is supplied with liquid resin and sealed together to form a sealing substrate. The chip forming process S3 is cut along a region corresponding to a cutout on the sealing substrate, so that the sealing wafer can have an upper surface and The lower surface is larger than the upper surface, and is provided with a side surface that is inclined from the upper surface to the lower surface; and a shield layer forming process S4, which forms a conductive shield layer on the upper surface and the side surface of a plurality of sealed wafers.
Description
[0001] 本發明是有關具有屏蔽機能的半導體封裝的製造方法。[0001] The present invention relates to a method for manufacturing a semiconductor package having a shielding function.
[0002] 一般被使用於行動電話等的攜帶型通訊機器的半導體裝置,為了防止對通訊特性的不良影響,而被要求抑制往外部的不要電磁波的洩漏。因此,必須使半導體封裝持有屏蔽機能。作為具有屏蔽機能的半導體封裝是有沿著密封被搭載於中介基板(interposer)上的半導體晶片的密封樹脂層的外面來設置屏蔽層的構造者為人所知(例如參照專利文獻1)。被設於密封樹脂層的外面的屏蔽是亦有以板金屏蔽所形成的情況,但因板厚變厚,成為機器的小型化或薄型化的阻礙要因。因此,為了減低屏蔽層的厚度,而藉由網版印刷法或噴霧塗佈法、噴墨法、濺射法等來形成屏蔽層的技術被開發。 [先前技術文獻] [專利文獻] [0003] [專利文獻1]日本特開2012-039104號公報[0002] In order to prevent adverse effects on communication characteristics, semiconductor devices of portable communication devices such as mobile phones are generally required to suppress leakage of unnecessary electromagnetic waves to the outside. Therefore, the semiconductor package must have a shielding function. As a semiconductor package having a shielding function, a structure in which a shielding layer is provided along an outer surface of a sealing resin layer for sealing a semiconductor wafer mounted on an interposer is known (for example, refer to Patent Document 1). The shield provided on the outer surface of the sealing resin layer may be formed by a sheet metal shield. However, as the thickness of the shield becomes thicker, it becomes an obstacle to miniaturization or thinning of the device. Therefore, in order to reduce the thickness of the shielding layer, a technology for forming the shielding layer by a screen printing method, a spray coating method, an inkjet method, a sputtering method, or the like has been developed. [Prior Art Document] [Patent Document] [0003] [Patent Document 1] Japanese Patent Laid-Open No. 2012-039104
(發明所欲解決的課題) [0004] 然而,由於以密封樹脂層所密封的半導體晶片的側面(側壁)是大致垂直,因此難以使在上面及側面遮蔽電磁波的屏蔽層儘可能地均一地形成上面的膜厚及側面的膜厚。並且,相較於半導體晶片的上面,側面(側壁)難形成屏蔽層,因此為了在側面形成可發揮充分的屏蔽效果的膜厚,會有成膜須長時間的問題。 [0005] 本發明是有鑑於上述而研發者,以提供一種可將以密封樹脂層所密封的半導體晶片的側面的屏蔽層予以有效率地形成預定的膜厚之半導體封裝的製造方法為目的。 (用以解決課題的手段) [0006] 若根據本發明之一形態,則可提供一種半導體封裝的製造方法,係製造藉由密封劑來密封的半導體封裝之半導體封裝的製造方法,其特徵係具備: 接合工程,其係於藉由交叉的複數的分割預定線來區劃的配線基板上的複數的領域接合複數的半導體晶片; 密封基板作成工程,其係於該複數的半導體晶片被接合的該配線基板的表面側供給密封劑而一起密封作成密封基板; 小片化工程,其係沿著對應於該配線基板上的該分割預定線之領域來切削該密封基板,以該被密封的半導體晶片能夠具有上面及比該上面更大的下面,且具備從該上面往該下面傾斜的側壁之方式小片化;及 屏蔽層形成工程,其係於該複數被密封的半導體晶片的該上面及該側壁形成導電性屏蔽層。 [0007] 若根據本發明的其他的形態,則可提供一種半導體封裝的製造方法,係製造藉由密封劑來密封的半導體封裝之半導體封裝的製造方法,其特徵係具備: 晶片配設工程,其係於藉由交叉的複數的分割預定線來區劃的支撐基板上的各裝置配設領域配設半導體晶片; 密封體作成工程,其係實施該晶片配設工程之後,以密封劑來密封該半導體晶片,藉此在該支撐基板上作成密封體; 再配線工程,其係從該密封體除去該支撐基板之後,在該密封體的半導體晶片側形成再配線層及凸塊; 小片化工程,其係沿著對應於該支撐基板上的該分割預定線之領域來切削該密封體,以被密封的半導體晶片能夠具有上面及比該上面更大的下面,且具備從該上面往該下面傾斜的側壁之方式小片化;及 屏蔽層形成工程,其係於該複數被密封的半導體晶片的該上面及該側壁形成導電性屏蔽層。 [0008] 若根據上述的構成,則由於以該被密封的半導體晶片能夠具有上面及比該上面更大的下面,且具備從該上面往該下面傾斜的側壁之方式小片化的小片化工程,因此可容易將屏蔽層成膜於傾斜的側壁,可有效率地將以密封樹脂層所密封的半導體晶片的側壁的屏蔽層形成預定的膜厚。 [0009] 較理想是該小片化工程,係一面旋轉具備環狀的切削刃的切削刀,一面切入該密封基板或該密封體而小片化。 [0010] 較理想是該小片化工程,係對於與該密封基板或該密封體的雷射束照射面垂直的方向,使傾斜預定角度至與加工進給方向正交的方向,將雷射束照射至該密封基板或該密封體而小片化。 [發明的效果] [0011] 若根據本發明,則由於以被密封的半導體晶片能夠具有上面及比上面更大的下面,且具備從上面往下面傾斜的側壁之方式小片化的小片化工程,因此可容易將屏蔽層成膜於傾斜的側壁,可有效率地將以密封樹脂層所密封的半導體晶片的側壁的屏蔽層形成預定的膜厚。(Problems to be Solved by the Invention) [0004] However, since the side surface (side wall) of a semiconductor wafer sealed with a sealing resin layer is substantially vertical, it is difficult to form a shielding layer that shields electromagnetic waves on the top surface and the side surface as uniformly as possible. The upper film thickness and the side film thickness. In addition, it is difficult to form a shielding layer on the side surface (side wall) compared to the upper surface of a semiconductor wafer. Therefore, in order to form a film thickness that exhibits a sufficient shielding effect on the side surface, there is a problem that it takes a long time to form a film. [0005] The present invention has been developed in view of the foregoing, and an object thereof is to provide a manufacturing method of a semiconductor package which can efficiently form a shielding layer on a side surface of a semiconductor wafer sealed with a sealing resin layer with a predetermined film thickness. (Means for Solving the Problems) [0007] According to an aspect of the present invention, a method for manufacturing a semiconductor package can be provided. The method for manufacturing a semiconductor package for manufacturing a semiconductor package sealed with a sealant is characterized in that Equipped with: (1) a bonding process for bonding a plurality of semiconductor wafers on a plurality of areas on a wiring substrate divided by a plurality of intersecting predetermined division lines; (2) a sealing substrate manufacturing process for the semiconductor wafers to which the plurality of semiconductor wafers are bonded The sealing substrate is supplied together with a sealing agent on the surface side of the wiring substrate to be sealed together to form a sealing substrate. The chipping process is to cut the sealing substrate along a region corresponding to the predetermined division line on the wiring substrate, so that the sealed semiconductor wafer can be sealed. The upper side and the lower side that are larger than the upper side are provided in small pieces to form a side wall inclined from the upper side to the lower side; and a shield layer forming process is formed on the upper side and the side wall of the plurality of sealed semiconductor wafers. Conductive shielding layer. [0007] According to another aspect of the present invention, a method for manufacturing a semiconductor package can be provided, which is a method for manufacturing a semiconductor package that is sealed with a sealant, and is characterized by: (1) a wafer configuration process, A semiconductor wafer is arranged in each device arrangement area on a support substrate divided by a plurality of predetermined division lines that are crossed. A sealing body production process is performed after the wafer arrangement process is performed, and the sealant is used to seal the device. A semiconductor wafer, thereby forming a sealing body on the support substrate; a redistribution process, after removing the supporting substrate from the sealing body, forming a redistribution layer and a bump on the semiconductor wafer side of the sealing body; The sealing body is cut along a region corresponding to the predetermined division line on the support substrate, so that the sealed semiconductor wafer can have an upper surface and a lower surface larger than the upper surface, and can be inclined from the upper surface to the lower surface. And the formation of the shielding layer is based on the sealed half The above wafer and the sidewall of the conductive shield layer is formed. [0008] According to the above-mentioned configuration, since the sealed semiconductor wafer can have an upper surface and a lower surface larger than the upper surface, and is provided with a side-by-side chip forming process in which the side wall inclined from the upper surface to the lower surface is provided, Therefore, the shielding layer can be easily formed on the inclined sidewall, and the shielding layer on the sidewall of the semiconductor wafer sealed with the sealing resin layer can be efficiently formed into a predetermined film thickness. [0009] It is desirable that the chip forming process is performed by rotating a cutting blade having a ring-shaped cutting edge while cutting into the sealing substrate or the sealing body to form a chip. [0010] It is desirable that the miniaturization process is to tilt the laser beam for a direction perpendicular to the laser beam irradiation surface of the sealing substrate or the sealing body to a direction orthogonal to the processing feed direction, and then The sealing substrate or the sealing body is irradiated to form a small piece. [Effects of the Invention] 001 [0011] According to the present invention, since the sealed semiconductor wafer can have an upper surface and a lower surface larger than the upper surface, and a side-by-side chip forming process having side walls inclined from the upper surface, Therefore, the shielding layer can be easily formed on the inclined sidewall, and the shielding layer on the sidewall of the semiconductor wafer sealed with the sealing resin layer can be efficiently formed into a predetermined film thickness.
[0013] 一邊參照圖面,一邊詳細説明有關用以實施本發明的形態(實施形態)。並非是依據以下的實施形態記載的內容來限定本發明者。並且,在以下記載的構成要素中包含該當業者所容易設想著,實質上相同者。而且,在以下記載的構成是可適當組合。並且,可在不脫離本發明的主旨範圍進行構成的各種的省略、置換或變更。 [0014] [第1實施形態] 圖1是表示第1實施形態的半導體封裝的製造方法的程序的流程圖。半導體封裝是詳細後述,為具備密封半導體晶片的樹脂層及被覆此樹脂層的外表面的導電性屏蔽層之封裝型的半導體裝置(例如CSP、BGA等)。在本實施形態中,半導體封裝的製造方法是如圖1所示般,具備接合工程S1、密封基板作成工程S2、小片化工程S3及屏蔽層形成工程S4。本實施形態的製造方法是至少具備該等的各工程即可,在各工程間亦可設置其他的工程。其次,說明有關該等的各工程。 [0015] [接合工程S1] 圖2是表示在配線基板接合半導體晶片的狀態的側剖面圖。在接合工程S1中,在配線基板10的表面(一面)10a上,藉由接合(bonding)來安裝半導體晶片11。在配線基板10中,藉由相互交叉的複數的切道(street)(分割預定線)S所區劃的複數的安裝領域(領域)A會被形成矩陣狀。在各安裝領域A中,雖圖示省略,但實際被施以和半導體晶片11的端子連接的電極或包含接地線的配線。半導體晶片11是例如將在以矽、藍寶石、鎵等所形成的基板上具備半導體裝置的晶圓分割而形成之所謂的晶粒。 [0016] 該等的半導體晶片11是在被形成於配線基板10的表面10a的安裝領域A中分別被接合而安裝。具體而言,可設為直接連接被形成於半導體晶片11的下面的端子與被形成於安裝領域A的電極之覆晶型的安裝形態,或經由金屬線來連接被形成於半導體晶片11的上面的端子與被形成於安裝領域A的電極之打線接合型的安裝形態。 [0017] 在此接合工程S1中,配線基板10是將此配線基板10的背面(他面)10b側朝下方來載置於治具(未圖示)。此治具是例如具有吸引機構,保持配線基板10。 [0018] [密封基板作成工程S2] 圖3是表示對安裝有半導體晶片的配線基板供給密封用的液狀樹脂的構成的圖,圖4是以樹脂密封的密封基板的側剖面圖。在密封基板作成工程S2中,密封在被形成於配線基板10的安裝領域A中所安裝的半導體晶片11。在本實施形態中,如圖3所示般,安裝有半導體晶片11的配線基板10是被保持於密封用治具20上,在此配線基板10的上方配置有模板12。此模板12是在上面具備注入口12A,在此注入口12A的上方配置有樹脂供給噴嘴15。然後,從樹脂供給噴嘴15供給的液狀樹脂(模製樹脂)16是經由注入口12A來充填至配線基板10與模板12的間隙。液狀樹脂16是使用具備硬化性者,例如可由環氧樹脂、矽氧樹脂、氨基甲酸乙酯樹脂、不飽和聚酯樹脂、丙烯酸氨基甲酸酯樹脂、或聚醯亞胺樹脂等來選擇。可藉由被充填於模板12內的液狀樹脂16來將被安裝於配線基板10上的複數的半導體晶片11一起密封。 [0019] 其次,使密封半導體晶片11的液狀樹脂16加熱或乾燥而使硬化。藉此,如圖4所示般,液狀樹脂會硬化而構成密封樹脂層17。此密封樹脂層17是被密著於配線基板10及被安裝於此配線基板10的半導體晶片11,與該等配線基板10、半導體晶片11一體化而形成密封基板18。 [0020] 在此,將密封基板18(密封樹脂層17)的表面18a研削而平坦化(平坦化工程)為理想。如上述般,密封樹脂層17是將液狀樹脂16供給至配線基板10的表面10a之後使硬化者,所以在密封基板18(密封樹脂層17)的表面18a產生凹凸。因此,可在未圖示的研削單元研削密封基板18,藉此使密封基板18的表面18a平坦化。此情況,不僅使表面18a單純地平坦化,還可將被覆半導體晶片11的上面之密封樹脂層17調整成所望的厚度。 [0021] 其次,在配線基板10的背面10b形成凸塊BP(凸塊形成工程)。圖5是在配線基板的背面形成有凸塊的密封基板的側剖面圖。形成凸塊BP時,密封基板18是以表面18a側作為下面來被保持於治具(未圖示)上。藉此,如圖5所示般,配線基板10的背面10b會作為上面露出。在此狀態下,在配線基板10的背面10b形成凸塊BP。此凸塊BP是在將最終形態的半導體封裝安裝於各種基板(未圖示)時成為端子或電極的構件,被形成於對應於被設在配線基板10的配線圖案之預定的位置。另外,在本實施形態是設為在密封基板作成工程S2之後,進行凸塊形成工程的構成,但當凸塊BP的形成位置得知時,亦可預先形成於配線基板10的背面10b。 [0022] [小片化工程S3] 圖6是表示藉由切削來使密封基板小片化的構成之一例的側剖面圖,圖7是表示藉由切削而被小片化的密封晶片的側剖面圖。如圖6所示般,配線基板10是以形成有凸塊BP的背面10b作為下面來保持於小片化用治具21。此小片化用治具21是複數的穴部21A會矩陣狀地形成於上面,對應於各半導體晶片11的凸塊BP會被收容於該等穴部21A。並且,在各穴部21A是連結有連接至真空吸引源(未圖示)的吸引路21B,吸引配線基板10而保持。而且,小片化用治具21是在各穴部21A之間形成有切削用溝21C。此切削用溝21C是在將配線基板10保持於小片化用治具21時,對應於配線基板10的切道S而形成。 [0023] 其次,沿著對應於上述切道S的領域18S來切削密封基板18。在本實施形態中,如圖6所示般,密封基板18的切削是利用切削單元30來進行。切削單元30是具備被安裝於旋轉主軸31的切削刀32。切削刀32是形成圓板狀,在周緣部設有被形成環狀的切削刃33。此切削刃33是如圖6所示般,對於鉛直線具有預定的刃角θ之V字刃。並且,切削單元30是藉由未圖示的昇降機構來使切削刀32對於密封基板18進退自如地移動於高度方向。因此,藉由一面旋轉切削刀32,一面使切入密封基板18,密封基板18是以對應於刃角θ的傾斜角來切削。又,由於在小片化用治具21是形成有對應於配線基板10的切道S之切削用溝21C,因此藉由切削密封基板18後的切削刃33的刃尖進入切削用溝21C,可防止小片化用治具21與切削刀32(切削刃33)的干擾。 [0024] 並且,被保持於小片化用治具21的密封基板18是藉由未圖示的移動機構來對於切削單元30移動於水平方向。藉此,密封基板18是藉由沿著對應於所有的切道S之領域18S來切削而被小片化成如圖7所示般的複數的密封晶片40。此密封晶片40是分別具備上面40a及比此上面40a更大的下面40b以及從上面40a往下面40b傾斜的側面(側壁)40c而構成。另外,上述的昇降機構及移動機構是只要切削單元30與小片化用治具21相對性地昇降及移動即可,怎樣的構成皆可。 [0025] 又,藉由密封基板18的切削之小片化是亦可藉由其他的構成來實行。圖8及圖9是表示藉由切削來使密封基板小片化的構成的別的例子的側剖面圖。在圖8的例子中,切削單元30A是切削刀32A對於鉛直線只傾斜預定角θ而配置。因此,即使是利用形成一般的切削溝之切削刀32A的構成,也可沿著預定的切削線42來切削,藉此在密封基板18可形成以預定角θ傾斜的傾斜溝41。此傾斜溝41的側面是規定上述密封晶片40的側面40c。 [0026] 並且,在圖9的例子中,藉由使用雷射束照射裝置34的雷射加工來進行小片化。雷射束照射裝置34是朝對應於密封基板18的切道S之領域18S照射雷射束(雷射束)L,藉由燒蝕加工來進行切削。雷射束照射裝置34是具備振盪雷射束L的振盪器(未圖示)及將藉由此振盪器所振盪的雷射束L集光的集光器35。集光器35是變更藉由振盪器所振盪的雷射束L的行進方向的全反射鏡或將雷射束L集光的集光透鏡等而構成。集光器35是對於與密封基板18的表面(雷射束照射面)18a垂直的方向(鉛直方向),傾斜預定角θ至與切道S所延伸的方向(加工進給方向)正交的方向而配置,射出以此預定角θ傾斜的雷射束L。藉此,在密封基板18是可形成以預定角θ傾斜的傾斜溝43。此傾斜溝43的側面是規定上述密封晶片40的側面40c。又,雖圖示省略,但亦可設為:在小片化工程中,使用切削單元或雷射束照射裝置,沿著切道來垂直(鉛直)地切削(切割)密封基板18之後,將被分離的密封晶片的側面予以藉由仿形工具機(profiler)裝置等來進行傾斜面加工的構成。 [0027] 在上述的例子中,密封晶片40的側面40c是設為從上面40a往下面40b一樣地傾斜的構成,但並非限於此。圖10是表示切削密封基板時的變形例的部分側剖面圖。如此圖10所示般,密封晶片40的側面40c是亦可設為具備從上面40a往下面40b傾斜而延伸的第1側面40c1及由此第1側面40c1往下面40b垂直地延伸的第2側面40c2之構成。在此構成中,設置第2側面40c2的部分,可縮小密封晶片40的下面40b的大小,可謀求密封晶片40的小型化。在此構成中,例如使用被形成V字狀的切削刃33等,從上面40a側切削密封基板18的密封樹脂層17(參照圖6)而形成第1側面40c1,然後從上面40a側或下面40b側垂直地切削配線基板10而形成第2側面40c2,藉此可小片化。又,亦可例如在凸塊形成工程中,在配線基板10的背面10b形成凸塊BP時,從配線基板10的背面10b側垂直地切削配線基板10而形成第2側面40c2,在小片化工程中,例如使用被形成V字狀的切削刃33等,從上面40a側切削密封基板18的密封樹脂層17(參照圖6)而形成第1側面40c1,藉此小片化。此情況,如圖10所示般,第1側面40c1是被設至到達被設在配線基板10內的接地線GL的位置。若根據此構成,則可經由接地線GL來使以被設在第1側面40c1的導電性屏蔽層(未圖示)所遮蔽的電磁波確實地流動至外部。 [0028] [屏蔽層形成工程S4] 圖11是表示形成有導電性屏蔽層的密封晶片的側剖面圖。首先,在形成導電性屏蔽層45之前,從保持被小片化的密封晶片40的小片化用治具21拾取密封晶片40,將此密封晶片40排列於別的被覆用治具22上而配置。此被覆用治具22是與小片化用治具21同樣,複數的穴部22A會矩陣狀地形成於上面,在該等穴部22A分別收容有密封晶片40的凸塊BP。在被覆用治具22中,密封晶片40會在鄰接的密封晶片40,40間設預定的間隔P而配置。此間隔P是為了可形成導電性屏蔽層45至密封晶片40的側面40c的下端,而具有充分的距離。另外,在圖11中雖省略圖示,但被覆用治具22是亦可具備被連結至各穴部22A來用以吸引保持密封晶片40的吸引路。 [0029] 其次,在密封晶片40的上面40a及側面40c形成導電性屏蔽層45。此導電性屏蔽層45是藉由銅、鈦、鎳及金等的其中一個以上的金屬所構成的厚度為數μm~數百μm程度的多層膜,例如藉由濺射、CVD(Chemical Vapor Deposition:化學氣相成長)或噴霧塗層來形成。又,導電性屏蔽層45是亦可藉由真空層壓來形成,該真空層壓是在真空環境下,利用導電性的黏著劑,將具有上述多層膜的金屬薄膜層壓加工於密封晶片40的上面40a及側面40c。在本實施形態中,由於密封晶片40的側面40c是成為從上面40a往下面40b傾斜的傾斜面,因此藉由從密封晶片40的上方濺射等來形成導電性屏蔽層45時,不僅上面40a,在側面40c也可容易地形成金屬膜。因此,可謀求密封晶片40的上面40a及側面40c的導電性屏蔽層45的膜厚的均一化。 [0030] 最後,藉由拾取單元來從被覆用治具22拾取形成有導電性屏蔽層45的密封晶片40,亦即半導體封裝50,而搬送至其次工程。 [0031] 圖12是表示半導體封裝的構成的側剖面圖,圖13及圖14是表示半導體封裝的變形例的側剖面圖。 如圖12所示般,半導體封裝50是具備: 密封晶片40,其係具備:被安裝於配線基板10的半導體晶片11,及以樹脂來密封此半導體晶片11的密封樹脂層17;及 導電性屏蔽層45,其係形成於此密封晶片40的上面40a及側面40c。 在本實施形態中,密封晶片40的側面40c是成為從上面40a朝下面40b傾斜的傾斜面,因此不僅密封晶片40的上面40a,在側面40c也可容易形成金屬膜,可謀求密封晶片40的上面40a及側面40c的導電性屏蔽層45的膜厚的均一化。 [0032] 在本實施形態中,說明有關具備:在配線基板10安裝1個半導體晶片11的密封晶片40之構成,作為半導體封裝50,但並非限於此。如圖13所示般,例如亦可製造具備密封晶片40-1的半導體封裝51,該密封晶片40-1是在配線基板10安裝複數(3個)的半導體晶片11α,11β,11γ,以密封樹脂層17來密封該等半導體晶片11α,11β,11γ。在此構成中,半導體晶片11α,11β,11γ是分別機能不同的半導體晶片,在接合工程S1中,分別鄰接安裝。並且,在小片化工程S3中,作為包含半導體晶片11α,11β,11γ的密封晶片40-1來實行小片化。在具備此種的密封晶片40-1的半導體封裝51中,也因為密封晶片40-1的側面40c是成為從上面40a往下面40b傾斜的傾斜面,所以不僅密封晶片40-1的上面40a,在側面40c也可容易地形成金屬膜,可謀求密封晶片40-1的上面40a及側面40c的導電性屏蔽層45的膜厚的均一化。 [0033] 又,如圖14所示般,亦可製造具備密封晶片40-2,40-3的半導體封裝(SIP)52,該密封晶片40-2,40-3是在配線基板10安裝複數(2個)的半導體晶片11α,11β,分別以密封樹脂層17來密封該等半導體晶片11α,11β。在此構成中,半導體晶片11α,11β是分別為機能不同的半導體晶片,在接合工程S1中,分別鄰接安裝。並且,在小片化工程S3中,作為包含半導體晶片11α,11β的一體的密封晶片來實行小片化。在此小片化工程S3中,在半導體晶片11α,11β之間將密封晶片分割成2個的密封晶片40-2,40-3,且各側面40c會分別形成從上面40a往下面40b傾斜的傾斜面。若根據此構成,則不僅各密封晶片40-2,40-3的上面40a,在側面40c也可容易地形成金屬膜,可謀求密封晶片40-2,40-3的上面40a及側面40c的導電性屏蔽層45的膜厚的均一化。並且,可容易地形成遮蔽密封晶片40-2,40-3間的導電性屏蔽層45。 [0034] 若根據本實施形態,則由於具備: 接合工程S1,其係於藉由交叉的切道S來區劃的配線基板10上的複數的安裝領域A接合複數的半導體晶片11; 密封基板作成工程S2,其係於該複數的半導體晶片11被接合的該配線基板10的表面10a側供給液狀樹脂16而一起密封作成密封基板18; 小片化工程S3,其係沿著對應於該密封基板18上的切道S之領域18S來切削,以密封晶片40能夠具有上面40a及比該上面40a更大的下面40b,且具備從該上面40a往該下面40b傾斜的側面40c之方式小片化;及 屏蔽層形成工程S4,其係於複數的密封晶片40的該上面40a及該側面40c形成導電性屏蔽層45, 因此,藉由從密封晶片40的上方濺射等來形成導電性屏蔽層45時,不僅上面40a,在側面40c也可容易地形成金屬膜。所以,可有效地將密封晶片40的側面40c的導電性屏蔽層45形成能夠發揮充分的屏蔽效果之預定的膜厚,可謀求密封晶片40的上面40a及側面40c的導電性屏蔽層45的膜厚的均一化。 [0035] 並且,在本實施形態中,由於小片化工程S3是一面旋轉具備環狀的切削刃33的切削刀32,一面切入至該密封基板18來小片化,因此可容易使密封基板18小片化。此情況,藉由將切削刀32設為具有切削刃33的刃角θ之V字刃,或切削刀32A配置成對於鉛直線只傾斜預定角θ,在小片化時,可容易將密封晶片40的側面40c形成為從上面40a往下面40b傾斜的傾斜面。 [0036] 並且,在本實施形態的別例中,雷射束照射裝置34的集光器35是對於與密封基板18的表面18a垂直的方向,傾斜預定角θ至與切道S的延伸的方向(加工進給方向)正交的方向而配置,因此在藉由雷射加工來小片化時,可容易將密封晶片40的側面40c形成為從上面40a往下面40b傾斜的傾斜面。 [0037] [第2實施形態] 圖15是表示第2實施形態的半導體封裝的製造方法的程序的流程圖。以第2實施形態的製造方法所作成的半導體封裝是具備密封半導體晶片的樹脂層及被覆此樹脂層的外表面的導電性屏蔽層之封裝型的半導體裝置(例如FO-WLP等)。在本實施形態中,半導體封裝的製造方法是如圖15所示般,具備晶片配設工程S11、密封體作成工程S12、再配線工程S13、小片化工程S14及屏蔽層形成工程S15。本實施形態的製造方法是至少具備該等的各工程即可,在各工程間亦可設置其他的工程。其次,說明有關該等的各工程。 [0038] [晶片配設工程S11] 圖16是表示在支撐基板配設半導體晶片的狀態的側剖面圖。支撐基板25是保持被配置於此支撐基板25上的複數的半導體晶片11者,以具有某程度的剛性的硬質的材料(例如玻璃)所形成。在支撐基板25中,藉由相互地交叉的複數的切道S所區劃的複數的裝置配設領域A1會被設定成矩陣狀。該等切道S、裝置配設領域A1的位置或大小是按照所被作成的半導體封裝來決定。 [0039] 半導體晶片11是例如將在以矽、藍寶石、鎵等所形成的基板上具備半導體裝置的晶圓分割而形成之所謂的晶粒。在本實施形態中,在半導體晶片11的表面(一面)11a是形成有各種端子,以此表面(一面)11a為下,將此半導體晶片11配設於支撐基板25上的裝置配設領域A1。半導體晶片11是例如經由藉由照射預定波長(300~400nm)的紫外線而黏著力降低的保護膠帶26來固定於支撐基板25上。 [0040] [密封體作成工程S12] 圖17是以樹脂所密封的密封體的側剖面圖。在密封體作成工程S12中,將在被設定於支撐基板25的裝置配設領域A1所配設的半導體晶片11密封。例如,在配設有半導體晶片11的支撐基板25的上方配置模板(未圖示),經由模板的注入口來將液狀樹脂16(參照圖3;密封材)充填於支撐基板25(保護膠帶26)與模板的間隙。 [0041] 其次,使密封半導體晶片11的液狀樹脂16加熱或乾燥而硬化。藉此,如圖17所示般,液狀樹脂會硬化而構成密封樹脂層17。此密封樹脂層17是在支撐基板25(保護膠帶26)上密著於複數的半導體晶片11,與該等半導體晶片11一體化而形成密封體19。 [0042] 在此,將密封體19(密封樹脂層17)的表面19A(密封樹脂層17的表面17A)研削而平坦化(平坦化工程)為理想。藉由研削密封體19來使密封體19的表面19A平坦化。此情況,不只是使表面19A單純地平坦化,且可將被覆半導體晶片11的上面之密封樹脂層17調整成所望的厚度。 [0043] [再配線工程S13] 圖18是表示在密封體的半導體晶片側形成有再配線層及凸塊的狀態的側剖面圖。形成再配線層60時,從成為密封體19的背面之半導體晶片11的表面11a側來剝離支撐基板25及保護膠帶26,密封體19是將表面19A側朝下方來載置於治具(未圖示)。此治具是例如具有吸引機構,保持密封體19。藉此,如圖18所示般,密封體19的半導體晶片11側會作為上面露出。 [0044] 在密封體19的半導體晶片11側形成再配線層60及凸塊BP。再配線層60是具備:被連接至半導體晶片11所被選擇的端子(未圖示)之由鋁等所成的金屬製的配線61,及被覆半導體晶片11的表面11a和配線61的絕緣膜62而構成。為了形成再配線層60,首先藉由根據CVD或電鍍的成膜法等來形成配線61,其次形成絕緣膜62。絕緣膜62的材料是可使用聚醯亞胺等的絕緣性樹脂或SOG(Spin On Glass)、BPSG(Boron Phosphorous Silicate Glass)等的玻璃系氧化膜。絕緣性樹脂或SOG時,絕緣膜62是藉由上述旋轉塗佈法來形成。又,BPSG時,絕緣膜62是藉由CVD等的成膜法來形成。凸塊BP是在將最終形態的半導體封裝安裝於各種基板(未圖示)時成為端子或電極的構件,被形成於對應於配線61的圖案之預定的位置,該配線61是被形成於再配線層60。 [0045] [小片化工程S14] 圖19是表示設置了再配線層的密封體的側剖面圖,圖20是表示藉由切削來使密封體小片化的構成之一例的側剖面圖,圖21是表示藉由切削來小片化的密封晶片的側剖面圖。密封體19是如圖19所示般,以再配線層60作為下面來保持於小片化用治具21。此小片化用治具21是複數的穴部21A會矩陣狀地形成於上面,在該等穴部21A收容有對應於各半導體晶片11的再配線層60的凸塊BP。並且,在各穴部21A連結有連接至吸引源(未圖示)的吸引路21B,吸引再配線層60及密封體19而保持。而且,小片化用治具21是在各穴部21A之間形成有切削用溝21C。此切削用溝21C是在將再配線層60及密封體19保持於小片化用治具21時,對應於上述切道S而形成。 [0046] 其次,沿著對應於上述切道S的領域19S來切削密封體19及再配線層60。在本實施形態中,如圖20所示般,密封體19的切削是利用切削單元30來進行。切削單元30是具備被安裝於旋轉主軸31的切削刀32。切削刀32是形成圓板狀,在周緣部設有被形成環狀的切削刃33。此切削刃33是如圖20所示般,對於鉛直線具有預定的刃角θ之V字刃。並且,切削單元30是藉由未圖示的昇降機構來使切削刀32對於密封體19進退自如地移動於高度方向。因此,藉由一面旋轉切削刀32,一面使切入密封體19及再配線層60,密封體19及再配線層60是以對應於刃角θ的傾斜角來切削。又,由於在小片化用治具21是形成有對應於切道S的切削用溝21C,因此藉由切削再配線層60後的切削刃33的刃尖進入切削用溝21C,可防止小片化用治具21與切削刀32(切削刃33)的干擾。 [0047] 並且,被保持於小片化用治具21的密封基板18是藉由未圖示的移動機構來對於切削單元30移動於水平方向。藉此,密封體19及再配線層60是藉由沿著對應於所有的切道S之領域19S來切削而小片化成如圖21所示般的複數的密封晶片70。此密封晶片70是分別具備上面70a及比此上面70a更大的下面70b以及從上面70a往下面70b傾斜的側面(側壁)70c而構成。另外,上述昇降機構及移動機構是只要切削單元30與小片化用治具21可相對地昇降及移動,設為怎樣的構成皆可。 [0048] 又,如上述般,藉由密封體19及再配線層60的切削之小片化是可利用切削刀對於鉛直線只傾斜預定角而配置的切削單元(參照圖8),或亦可利用雷射束照射單元(參照圖9),該雷射束照射單元是對於與密封體的表面(雷射束照射面)垂直的方向(鉛直方向),傾斜預定角至與切道所延伸的方向(加工進給方向)正交的方向而配置,射出以此預定角傾斜的雷射束。又,雖圖示省略,但亦可設為:在小片化工程中,使用切削單元或雷射束照射裝置,沿著切道來垂直(鉛直)地切削(切割)密封體19及再配線層60之後,將被分離的密封晶片的側面予以藉由仿形工具機(profiler)裝置等來進行傾斜面加工的構成。 [0049] [屏蔽層形成工程S15] 圖22是表示形成有導電性屏蔽層的密封晶片的側剖面圖。在形成導電性屏蔽層45之前,從保持被小片化的密封晶片70的小片化用治具21拾取密封晶片70,將此密封晶片70排列於別的被覆用治具22上而配置。此被覆用治具22是與小片化用治具21同樣,複數的穴部22A會矩陣狀地形成於上面,在該等穴部22A分別收容有密封晶片70的凸塊BP。在被覆用治具22中,密封晶片70會在鄰接的密封晶片70,70間設預定的間隔P而配置。此間隔P是為了可將導電性屏蔽層45形成至密封晶片70的側面70c的下端,而具有充分的距離。另外,在圖22中雖省略圖示,但被覆用治具22是亦可具備被連結至各穴部22A來用以吸引保持密封晶片70的真空吸引路。 [0050] 其次,在密封晶片70的上面70a及側面70c形成導電性屏蔽層45。此導電性屏蔽層45是藉由銅、鈦、鎳及金等的其中一個以上的金屬所構成的厚度為數μm~數百μm程度的多層膜,例如藉由濺射、CVD或噴霧塗層來形成。又,導電性屏蔽層45是亦可藉由真空層壓來形成,該真空層壓是在真空環境下,利用導電性的黏著劑,將具有上述多層膜的金屬薄膜層壓加工於密封晶片70的上面70a及側面70c。在本實施形態中,由於密封晶片70的側面70c是成為從上面70a往下面70b傾斜的傾斜面,因此藉由從密封晶片70的上方濺射等來形成導電性屏蔽層45時,不僅上面70a,在側面70c也可容易地形成金屬膜。因此,可謀求密封晶片70的上面70a及側面70c的導電性屏蔽層45的膜厚的均一化。 [0051] 最後,藉由拾取單元來從被覆用治具22拾取形成有導電性屏蔽層45的密封晶片70,亦即半導體封裝80,而搬送至其次工程。 [0052] 若根據本實施形態,則由於具備: 晶片配設工程S11,其係以表面11a為下來配設半導體晶片11於藉由交叉的複數的切道S來區劃的支撐基板25上的各裝置配設領域A1; 密封體作成工程S12,其係實施晶片配設工程S11之後,以液狀樹脂來密封該半導體晶片11的背面11b側,藉此在該支撐基板25上作成密封體19; 再配線工程S13,其係從密封體19除去該支撐基板25之後,在該密封體19的半導體晶片11側形成再配線層60及凸塊BP; 小片化工程S14,其係沿著對應於密封體19上的該切道S之領域19S來切削,以密封晶片70能夠具有上面70a及比該上面70a更大的下面70b,且具備從該上面70a往該下面70b傾斜的側面70c之方式小片化;及 屏蔽層形成工程S15,其係於複數的密封晶片70的上面70a及該側面70c形成導電性屏蔽層45, 因此,藉由從密封晶片70的上方濺射等來形成導電性屏蔽層45時,不僅上面70a,在側面70c也可容易形成金屬膜。所以,可謀求密封晶片70的上面70a及側面70c的導電性屏蔽層45的膜厚的均一化。 [0053] 並且,在本實施形態中,小片化工程S14是一面旋轉具備環狀的切削刃33的切削刀32,一面切入該密封體19來小片化,因此可容易使密封體19小片化。此情況,藉由將將切削刀32設為具有切削刃33的刃角θ之V字刃,或切削刀32配置成對於鉛直線只傾斜預定角θ,在小片化時,可容易將密封晶片70的側面70c形成為從上面70a往下面70b傾斜的傾斜面。 [0054] 並且,在本實施形態的別例中,雷射束照射裝置的集光器是對於與密封體19的表面19A垂直的方向,傾斜預定角θ至與切道S的延伸的方向(加工進給方向)正交的方向而配置,因此在藉由雷射加工來小片化時,可容易將密封晶片70的側面70c形成為從上面70a往下面70b傾斜的傾斜面。 [0055] 並且,在本實施形態中,在晶片配設工程S11中,以設有裝置的半導體晶片11的表面(一面)11a為下,將此半導體晶片11配設於支撐基板25上的裝置配設領域A1,但並非限於此,亦可以半導體晶片11的背面(他面)11b為下,將此半導體晶片11配設於支撐基板25上的裝置配設領域A1。此情況,雖圖示省略,但實際在露出於支撐基板25上的半導體晶片11的表面(一面)11a的裝置設置含聚醯亞胺或二氧化矽(silica)的輔助性的再配線層,且以樹脂來密封具有此再配線層的半導體晶片11。然後,將密封體的表面(半導體晶片11的表面11a側)研削至裝置不會露出的程度,在此密封體的表面形成連通至裝置的再配線層。然後,對於形成有再配線層的密封體,實行如上述般的小片化工程及屏蔽層形成工程,藉此可形成密封晶片。 [0056] 其次,說明有關上述實施形態的密封晶片的側面的傾斜角度與被形成於側面的導電性屏蔽層的膜厚的關係。圖23是表示設在試驗體的導電性屏蔽層的膜厚的圖,圖24是表示試驗體的側面的傾斜角與膜厚的關係的圖。發明者是著眼於密封晶片40(70)的側面40c(70c)的傾斜角度與被形成於側面40c(70c)的導電性屏蔽層45的膜厚的關係,針對該側面40c(70c)的不同的傾斜角度來分別計測導電性屏蔽層45的膜厚。 [0057] 具體而言,如圖23所示般,形成複數個試驗體TE,是以矽形成,具有上面TEa、下面TEb、側面TEc,且分別變更側面TEc的傾斜角度θ1,在各試驗體TE的上面TEa及側面TEc設置導電性屏蔽層45。導電性屏蔽層45是使用鈦金屬,在180℃、8×10-4 Pa的條件下,藉由離子電鍍法來形成。並且,傾斜角度θ1是設為90度、82度、68度、60度、45度。在此,此傾斜角度θ1是與對於鉛直線的預定刃角θ具有其次的式(1)的關係。 θ1(度)=90-θ (1) [0058] 又,導電性屏蔽層45是分成:被形成於上面TEa的上部屏蔽層45A,及被形成於側面TEc的側部屏蔽層45B,根據掃描型電子顯微鏡(Scanning Electron Microscope:SEM)的觀察畫像來分別測定上部屏蔽層45A的厚度t1及側部屏蔽層45B的下部的厚度t2。測定後的上部屏蔽層45A的厚度t1及側部屏蔽層45B的下部的厚度t2是作為其次的式(2)所示的階差被覆(step coverage)的值算出,並將此值與傾斜角度θ1的關係彙整於圖24。 step coverage=(t2/t1)×100(%) (2) [0059] 如此圖24所示般,隨著傾斜角度θ1的值從90度(側面為垂直)的狀態變小,階差被覆的值慢慢地變大,在傾斜角度θ1為45度是成為100%。亦即,以傾斜角度θ1形成45度的方式設定時,上部屏蔽層45A的厚度t1與側部屏蔽層45B的下部的厚度t2為一致,可實現上面TEa及側面TEc的導電性屏蔽層45的膜厚的均一化。 [0060] 若根據發明者的實驗,則藉由上述離子電鍍(ion plating)法的成膜時,一旦階差被覆的值低於50%,則側部屏蔽層45B的成膜需要時間,製程成本會增大,因此至少階差被覆的值成為50%以上的範圍為理想。因此,構成半導體封裝50(80)的密封晶片40(70)的側面40c(70c)的傾斜角度θ1是45度以上82度以下為理想。 [0061] 傾斜角度θ1為45度時是顯示良好的階差被覆的值,但估計在將傾斜角度θ1設為45度時,相對於上面TEa之下面TEb的長度會變大,半導體封裝50(80)大型化,或將下面TEb的大小設為同程度時,上面TEa(裝置領域)縮小化的問題。因此,若根據半導體封裝50(80)的小型化的觀點,則傾斜角度θ1是較理想為60度以上68度以下,在最理想的條件是傾斜角度θ1=60度。另一方面,傾斜角度θ1為45度以上60度以下的領域是比傾斜角度為60度以上82度以下的領域更小階差被覆的值的變化率。因此,例如,即使上述切削刃33的傾斜角度在加工中變化時,還是可抑制被形成的屏蔽層的膜厚變化。因此,在求取量產的情況等的健全的效果時,傾斜角度θ1設為45度以上60度以下為理想。只要將如此階差被覆的值的變化率小的領域轉移至傾斜角度θ1更大的領域,便可兼顧半導體封裝50(80)的小型化與生產性,因此最理想。 [0062] 以上,說明有關本發明之一實施形態,但上述實施形態是作為例子提示者,並非意圖限定發明的範圍。在上述的第1實施形態中,配線基板10是設為被保持於各治具而實行各工程的構成,但並非限於此,例如亦可在配線基板10的背面(他面)10b貼著保護膠帶(未圖示),經由此保護膠帶來將配線基板10配置於基台(未圖示)上的狀態下進行各工程。基台是亦可例如具有吸引機構或往水平方向及鉛直方向的移動機構,可移動地保持配線基板。並且,在第1實施形態中,被作成的半導體封裝是以在配線基板的背面形成有凸塊的BGA(ball grid array)為中心進行説明,但並非限於此,當然例如可作成在配線基板的背面形成有平面(land)的LGA(land grid array)或QFN(Quad Flat No lead package)。並且,在第2實施形態中說明,假想將半導體晶片11進行所謂的覆晶安裝,以半導體晶片11的表面(一面)11a為下,配設於支撐基板25上的裝置配設領域A1的例子,但當半導體晶片11為引線接合安裝時,以半導體晶片11的背面(他面)11b為下,配置於支撐基板25上的裝置配設領域A1。又,例如,半導體裝置為CSP時,可使對應於被形成於晶圓W(矽基板)的裝置,以具備傾斜面的方式分割,將屏蔽層成膜至接地為止。[0013] The form (embodiment) for implementing the present invention will be described in detail with reference to the drawings. The present inventors are not limited by the contents described in the following embodiments. In addition, the constituent elements described below include those which are easily conceivable by those skilled in the art and which are substantially the same. The configurations described below can be appropriately combined. In addition, various omissions, substitutions, or changes can be made in the configuration without departing from the gist of the present invention. First Embodiment FIG. 1 is a flowchart showing a procedure of a method of manufacturing a semiconductor package according to a first embodiment. The semiconductor package is described later in detail, and is a package type semiconductor device (for example, CSP, BGA, etc.) including a resin layer for sealing a semiconductor wafer and a conductive shielding layer covering the outer surface of the resin layer. In this embodiment, as shown in FIG. 1, the method for manufacturing a semiconductor package includes a bonding process S1, a sealing substrate production process S2, a chip forming process S3, and a shield layer forming process S4. The manufacturing method according to this embodiment is only required to include at least such processes, and other processes may be provided between the processes. Next, each of these processes will be described. [Joining Process S1] FIG. 2 is a side sectional view showing a state where a semiconductor wafer is bonded to a wiring substrate. In the bonding process S1, the semiconductor wafer 11 is mounted on the surface (one surface) 10a of the wiring substrate 10 by bonding. In the wiring substrate 10, a plurality of mounting areas (areas) A divided by a plurality of streets (planned division lines) S crossing each other are formed into a matrix. Although the illustration is omitted in each mounting area A, an electrode connected to a terminal of the semiconductor wafer 11 or a wiring including a ground wire is actually applied. The semiconductor wafer 11 is a so-called die formed by dividing a wafer including a semiconductor device on a substrate formed of silicon, sapphire, gallium, or the like. [0016] Such semiconductor wafers 11 are respectively bonded and mounted in a mounting area A formed on the surface 10a of the wiring substrate 10. Specifically, it may be a mounting form that directly connects a terminal formed on the lower surface of the semiconductor wafer 11 and an electrode formed in the mounting area A, or a connection formed on the upper surface of the semiconductor wafer 11 via a metal wire. A wire bonding type mounting type of the terminals and electrodes formed in the mounting area A. [0017] In this bonding process S1, the wiring substrate 10 is placed on a jig (not shown) with the back surface (other surface) 10b side of the wiring substrate 10 facing downward. This jig has, for example, a suction mechanism and holds the wiring substrate 10. [0018] [Sealing Substrate Production Process S2] FIG. 3 is a diagram showing a configuration for supplying a liquid resin for sealing to a wiring substrate on which a semiconductor wafer is mounted, and FIG. 4 is a side sectional view of the sealing substrate sealed with a resin. In the sealing substrate production process S2, the semiconductor wafer 11 mounted in the mounting area A formed on the wiring substrate 10 is sealed. In this embodiment, as shown in FIG. 3, the wiring substrate 10 on which the semiconductor wafer 11 is mounted is held on a sealing jig 20, and a template 12 is arranged above the wiring substrate 10. This template 12 is provided with an injection port 12A on the upper surface, and a resin supply nozzle 15 is disposed above the injection port 12A. The liquid resin (molded resin) 16 supplied from the resin supply nozzle 15 is filled into the gap between the wiring substrate 10 and the template 12 through the injection port 12A. The liquid resin 16 is made of a hardening material, and can be selected from, for example, epoxy resin, silicone resin, urethane resin, unsaturated polyester resin, acrylic urethane resin, or polyimide resin. The plurality of semiconductor wafers 11 mounted on the wiring substrate 10 can be sealed together by the liquid resin 16 filled in the template 12. [0019] Next, the liquid resin 16 sealing the semiconductor wafer 11 is heated or dried to be cured. As a result, as shown in FIG. 4, the liquid resin is hardened to constitute the sealing resin layer 17. The sealing resin layer 17 is a semiconductor substrate 11 that is closely adhered to the wiring substrate 10 and mounted on the wiring substrate 10, and is integrated with the wiring substrate 10 and the semiconductor wafer 11 to form a sealing substrate 18. [0020] Here, it is desirable that the surface 18a of the sealing substrate 18 (the sealing resin layer 17) is ground and planarized (planarization process). As described above, since the sealing resin layer 17 is a hardened material after the liquid resin 16 is supplied to the surface 10 a of the wiring substrate 10, unevenness is generated on the surface 18 a of the sealing substrate 18 (seal resin layer 17). Therefore, the sealing substrate 18 can be ground by a grinding unit (not shown), thereby flattening the surface 18 a of the sealing substrate 18. In this case, not only the surface 18a is simply flattened, but also the sealing resin layer 17 covering the upper surface of the semiconductor wafer 11 can be adjusted to a desired thickness. [0021] Next, a bump BP is formed on the back surface 10b of the wiring substrate 10 (bump formation process). 5 is a side cross-sectional view of a sealing substrate having bumps formed on a rear surface of the wiring substrate. When the bumps BP are formed, the sealing substrate 18 is held on a jig (not shown) with the surface 18 a side as a lower surface. Thereby, as shown in FIG. 5, the back surface 10b of the wiring board 10 is exposed as an upper surface. In this state, bumps BP are formed on the back surface 10 b of the wiring substrate 10. This bump BP is a member that becomes a terminal or an electrode when a semiconductor package in a final form is mounted on various substrates (not shown), and is formed at a predetermined position corresponding to a wiring pattern provided on the wiring substrate 10. In addition, in this embodiment, the bump formation process is performed after the sealing substrate preparation process S2, but when the formation position of the bumps BP is known, it may be formed on the back surface 10b of the wiring substrate 10 in advance. [0022] [Slicing process S3] FIG. 6 is a side cross-sectional view showing an example of a configuration in which a sealing substrate is chipped by cutting, and FIG. 7 is a side cross-sectional view illustrating a sealed wafer chipped by cutting. As shown in FIG. 6, the wiring substrate 10 is held on the die 21 with the back surface 10 b on which the bumps BP are formed as a lower surface. A plurality of cavity portions 21A of the chip forming jig 21 are formed on the matrix in a matrix shape, and the bumps BP corresponding to the semiconductor wafers 11 are accommodated in the cavity portions 21A. In addition, each cavity portion 21A is connected to a suction path 21B connected to a vacuum suction source (not shown), and sucks and holds the wiring substrate 10. Further, the chipping jig 21 is formed with a cutting groove 21C between each of the hole portions 21A. This cutting groove 21C is formed to correspond to the scribe line S of the wiring substrate 10 when the wiring substrate 10 is held on the chip forming jig 21. [0023] Next, the sealing substrate 18 is cut along a region 18S corresponding to the above-mentioned sipe S. In this embodiment, as shown in FIG. 6, cutting of the sealing substrate 18 is performed by the cutting unit 30. The cutting unit 30 is provided with a cutting blade 32 attached to a rotary spindle 31. The cutting blade 32 is formed in a circular plate shape, and a cutting edge 33 formed in a ring shape is provided at a peripheral portion. This cutting edge 33 is a V-shaped edge having a predetermined edge angle θ with respect to a lead straight line, as shown in FIG. 6. In addition, the cutting unit 30 moves the cutting blade 32 forward and backward with respect to the sealing substrate 18 in a height direction by a lifting mechanism (not shown). Therefore, the sealing substrate 18 is cut into the sealing substrate 18 by rotating the cutting blade 32, and the sealing substrate 18 is cut at an inclination angle corresponding to the blade angle θ. In addition, since the cutting jig 21 is formed with a cutting groove 21C corresponding to the cutting path S of the wiring substrate 10, the cutting edge of the cutting edge 33 after cutting the sealing substrate 18 enters the cutting groove 21C. Interference between the chipping jig 21 and the cutting blade 32 (cutting edge 33) is prevented. [0024] In addition, the sealing substrate 18 held by the miniaturization jig 21 is moved in the horizontal direction with respect to the cutting unit 30 by a moving mechanism (not shown). Thereby, the sealing substrate 18 is chipped into a plurality of sealing wafers 40 as shown in FIG. 7 by cutting along the area 18S corresponding to all the scribe lines S. The sealing wafer 40 is configured by including an upper surface 40a, a lower surface 40b larger than the upper surface 40a, and a side surface (side wall) 40c inclined from the upper surface 40a to the lower surface 40b. In addition, the above-mentioned raising and lowering mechanism and moving mechanism may be any structure as long as the cutting unit 30 is relatively raised and lowered and the die-forming jig 21 is relatively moved. [0025] The chipping of the sealing substrate 18 by cutting can also be implemented by other structures. 8 and 9 are side cross-sectional views showing other examples of a configuration in which the sealing substrate is made small by cutting. In the example of FIG. 8, the cutting unit 30A is configured such that the cutting blade 32A is inclined only by a predetermined angle θ with respect to the lead straight line. Therefore, even with the configuration of the cutting blade 32A that forms a general cutting groove, it is possible to cut along a predetermined cutting line 42, thereby forming an inclined groove 41 inclined at a predetermined angle θ in the sealing substrate 18. The side surface of this inclined groove 41 is a side surface 40 c defining the aforementioned sealed wafer 40. [0026] Further, in the example of FIG. 9, the laser processing is performed using a laser beam irradiation device 34 to reduce the size of the chips. The laser beam irradiation device 34 irradiates a laser beam (laser beam) L toward an area 18S corresponding to the tangent S of the sealing substrate 18 and performs cutting by ablation processing. The laser beam irradiation device 34 is provided with an oscillator (not shown) that oscillates the laser beam L, and a light collector 35 that collects light by the laser beam L oscillated by the oscillator. The light collector 35 is configured by a total reflection mirror that changes the traveling direction of the laser beam L oscillated by the oscillator, or a light collecting lens that collects the laser beam L. The light collector 35 is inclined to a direction (vertical direction) perpendicular to the surface (laser beam irradiation surface) 18a of the sealing substrate 18 by a predetermined angle θ to be orthogonal to the direction (processing feed direction) where the tangent S extends It is arranged in a direction and emits a laser beam L inclined at this predetermined angle θ. Thereby, the sealing substrate 18 can be formed with an inclined groove 43 inclined at a predetermined angle θ. The side surface of this inclined groove 43 is a side surface 40 c defining the above-mentioned sealed wafer 40. In addition, although the illustration is omitted, it is also possible to use a cutting unit or a laser beam irradiation device to cut (cut) the sealing substrate 18 vertically (vertically) along the tangent path using a cutting unit or a laser beam irradiation device, and then the The side surface of the separated sealed wafer is configured to perform inclined surface processing by a profiler device or the like. [0027] In the example described above, the side surface 40c of the sealing wafer 40 is configured to be inclined from the upper surface 40a to the lower surface 40b, but is not limited thereto. FIG. 10 is a partial side cross-sectional view showing a modification example when cutting a sealing substrate. As shown in FIG. 10, the side surface 40c of the sealing wafer 40 may be provided with a first side surface 40c1 extending obliquely from the upper surface 40a to the lower surface 40b, and a second side surface extending vertically from the first side surface 40c1 to the lower surface 40b. The composition of 40c2. In this configuration, by providing the portion of the second side surface 40c2, the size of the lower surface 40b of the sealed wafer 40 can be reduced, and the size of the sealed wafer 40 can be reduced. In this configuration, for example, a V-shaped cutting edge 33 is used to cut the sealing resin layer 17 (see FIG. 6) of the sealing substrate 18 from the upper surface 40a side to form the first side surface 40c1, and then from the upper surface 40a side or the lower surface. The second side surface 40c2 is formed by cutting the wiring substrate 10 perpendicularly on the 40b side, thereby reducing the size of the second side surface 40c2. Alternatively, for example, in the bump formation process, when bumps BP are formed on the back surface 10b of the wiring substrate 10, the wiring substrate 10 is cut vertically from the back surface 10b side of the wiring substrate 10 to form a second side surface 40c2. For example, the V-shaped cutting edge 33 is used to cut the sealing resin layer 17 (see FIG. 6) of the sealing substrate 18 from the upper surface 40a side to form the first side surface 40c1. In this case, as shown in FIG. 10, the first side surface 40 c 1 is provided to a position where it reaches the ground line GL provided in the wiring substrate 10. According to this configuration, the electromagnetic wave shielded by the conductive shielding layer (not shown) provided on the first side surface 40c1 can reliably flow to the outside through the ground line GL. [0028] [Shield Layer Forming Process S4] FIG. 11 is a side cross-sectional view showing a sealed wafer on which a conductive shield layer is formed. First, before the conductive shielding layer 45 is formed, the sealing wafer 40 is picked up from the chip forming jig 21 holding the chipped sealing wafer 40, and the sealing wafer 40 is arranged on another coating jig 22 and arranged. This covering jig 22 is a plurality of cavity portions 22A formed on the upper surface in the same manner as the miniaturization jig 21, and the bumps BP of the sealing wafer 40 are housed in the cavity portions 22A, respectively. In the coating jig 22, the sealing wafer 40 is arranged with a predetermined interval P between adjacent sealing wafers 40 and 40. This interval P is sufficient to form the conductive shielding layer 45 to the lower end of the side surface 40 c of the sealing wafer 40. Although not shown in FIG. 11, the covering jig 22 may include a suction path connected to each of the cavity portions 22A to suck and hold the sealed wafer 40. [0029] Next, a conductive shielding layer 45 is formed on the upper surface 40a and the side surface 40c of the sealing wafer 40. The conductive shielding layer 45 is a multilayer film composed of one or more metals such as copper, titanium, nickel, and gold, and has a thickness of several μm to several hundreds μm. For example, sputtering, CVD (Chemical Vapor Deposition: Chemical vapor growth) or spray coating. The conductive shielding layer 45 can also be formed by vacuum lamination. This vacuum lamination is performed by laminating a metal thin film having the above-mentioned multilayer film on the sealing wafer 40 using a conductive adhesive under a vacuum environment. Upper surface 40a and side surface 40c. In this embodiment, since the side surface 40c of the sealing wafer 40 is an inclined surface inclined from the upper surface 40a to the lower surface 40b, when the conductive shielding layer 45 is formed by sputtering or the like from above the sealing wafer 40, not only the upper surface 40a It is also possible to easily form a metal film on the side surface 40c. Therefore, the film thickness of the conductive shielding layer 45 of the upper surface 40a and the side surface 40c of the sealing wafer 40 can be made uniform. [0030] Finally, the sealed wafer 40 on which the conductive shielding layer 45 is formed, that is, the semiconductor package 50 is picked up from the coating jig 22 by a pick-up unit and transferred to the next process. 12 is a side sectional view showing a configuration of a semiconductor package, and FIGS. 13 and 14 are side sectional views showing a modified example of the semiconductor package. As shown in FIG. 12, the semiconductor package 50 includes a sealing wafer 40 including a semiconductor wafer 11 mounted on the wiring substrate 10, and a sealing resin layer 17 that seals the semiconductor wafer 11 with a resin; The shielding layer 45 is formed on the upper surface 40 a and the side surface 40 c of the sealing wafer 40. In this embodiment, the side surface 40c of the sealing wafer 40 is an inclined surface inclined from the upper surface 40a to the lower surface 40b. Therefore, not only the upper surface 40a of the wafer 40 but also the side surface 40c can be easily formed with a metal film. The film thickness of the conductive shielding layer 45 on the upper surface 40a and the side surface 40c is uniformized. [0032] In this embodiment, a description is given of a configuration including a sealing wafer 40 in which one semiconductor wafer 11 is mounted on the wiring substrate 10 as the semiconductor package 50, but it is not limited to this. As shown in FIG. 13, for example, a semiconductor package 51 including a sealing wafer 40-1 may be manufactured, and a plurality of (3) semiconductor wafers 11α, 11β, and 11γ are mounted on the wiring substrate 10 to seal the sealing wafer 40-1. The resin layer 17 seals the semiconductor wafers 11α, 11β, and 11γ. In this configuration, the semiconductor wafers 11α, 11β, and 11γ are semiconductor wafers having different functions, and are mounted adjacent to each other in the bonding process S1. Further, in the miniaturization process S3, miniaturization is performed as the sealed wafer 40-1 including the semiconductor wafers 11α, 11β, and 11γ. In the semiconductor package 51 provided with such a sealed wafer 40-1, since the side surface 40c of the sealed wafer 40-1 is an inclined surface inclined from the upper surface 40a to the lower surface 40b, not only the upper surface 40a of the wafer 40-1, A metal film can also be easily formed on the side surface 40c, and the thickness of the conductive shield layer 45 on the upper surface 40a and the side surface 40c of the sealing wafer 40-1 can be made uniform. [0033] As shown in FIG. 14, a semiconductor package (SIP) 52 including sealed wafers 40-2 and 40-3 may be manufactured, and the sealed wafers 40-2 and 40-3 are mounted on the wiring substrate 10. The two semiconductor wafers 11α, 11β are sealed with a sealing resin layer 17 respectively. In this configuration, the semiconductor wafers 11α and 11β are semiconductor wafers having different functions, and are mounted adjacent to each other in the bonding process S1. In the chip reduction process S3, the chip reduction is performed as an integrated sealed wafer including the semiconductor wafers 11α and 11β. In this miniaturization process S3, the sealed wafer is divided into two sealed wafers 40-2, 40-3 between the semiconductor wafers 11α, 11β, and each side 40c will be inclined from the upper 40a to the lower 40b. surface. According to this structure, a metal film can be easily formed not only on the upper surface 40a of each of the sealing wafers 40-2, 40-3, but also on the side surface 40c, and the sealing of the upper surface 40a and the side surface 40c of the wafers 40-2 and 40-3 can be achieved. The thickness of the conductive shielding layer 45 is made uniform. In addition, the conductive shielding layer 45 for shielding between the sealed wafers 40-2 and 40-3 can be easily formed. [0034] According to this embodiment, it includes: a bonding process S1, which is a process of bonding a plurality of semiconductor wafers 11 to a plurality of mounting areas A on a wiring substrate 10 divided by crossing tangents S; a sealing substrate is produced; Process S2, which is performed by supplying liquid resin 16 on the surface 10a side of the wiring substrate 10 to which the plurality of semiconductor wafers 11 are bonded, and sealing together to form a sealing substrate 18; The area 18S of the tangent path S on 18 is cut to reduce the size of the sealing wafer 40 to have an upper surface 40a and a lower surface 40b larger than the upper surface 40a, and a side surface 40c inclined from the upper surface 40a to the lower surface 40b. And shield layer forming process S4, since the conductive shield layer 45 is formed on the upper surface 40a and the side surface 40c of the plurality of seal wafers 40, the conductive shield layer 45 is formed by sputtering or the like from above the seal wafer 40 In this case, a metal film can be easily formed not only on the upper surface 40a but also on the side surface 40c. Therefore, the conductive shielding layer 45 of the side surface 40c of the sealing wafer 40 can be effectively formed into a predetermined film thickness capable of exhibiting a sufficient shielding effect, and the film of the conductive shielding layer 45 of the upper surface 40a and the side surface 40c of the sealing wafer 40 can be obtained. Thick uniformity. [0035] Further, in this embodiment, the chip forming process S3 is a cutting blade 32 having a ring-shaped cutting edge 33 while rotating, and is cut into the sealing substrate 18 to be chipped, so that the sealing substrate 18 can be easily chipped. Into. In this case, by setting the cutting blade 32 to a V-shaped blade having a cutting edge angle θ of the cutting edge 33 or arranging the cutting blade 32A to be inclined only by a predetermined angle θ with respect to the lead straight line, the sealing wafer 40 can be easily cut into smaller pieces. The side surface 40c is formed as an inclined surface inclined from the upper surface 40a to the lower surface 40b. [0036] In another example of the present embodiment, the light collector 35 of the laser beam irradiation device 34 is inclined at a predetermined angle θ to a direction perpendicular to the tangent S in a direction perpendicular to the surface 18 a of the sealing substrate 18. Since the directions (processing feed directions) are arranged orthogonally, the side surface 40c of the sealing wafer 40 can be easily formed as an inclined surface that is inclined from the upper surface 40a to the lower surface 40b when the wafer is reduced to pieces by laser processing. [0037] [Second Embodiment] FIG. 15 is a flowchart showing a procedure of a method of manufacturing a semiconductor package according to a second embodiment. The semiconductor package produced by the manufacturing method of the second embodiment is a package type semiconductor device (for example, FO-WLP) having a resin layer sealing a semiconductor wafer and a conductive shielding layer covering the outer surface of the resin layer. In this embodiment, as shown in FIG. 15, the method for manufacturing a semiconductor package includes a wafer placement process S11, a sealing body production process S12, a rewiring process S13, a chip formation process S14, and a shield layer formation process S15. The manufacturing method according to this embodiment is only required to include at least such processes, and other processes may be provided between the processes. Next, each of these processes will be described. [0038] [Wafer Placement Process S11] FIG. 16 is a side sectional view showing a state where a semiconductor wafer is placed on a support substrate. The support substrate 25 holds a plurality of semiconductor wafers 11 arranged on the support substrate 25 and is formed of a rigid material (for example, glass) having a certain degree of rigidity. In the support substrate 25, a plurality of device arrangement areas A1 divided by a plurality of tangents S crossing each other are set in a matrix shape. The positions or sizes of the tangent paths S and the device arrangement area A1 are determined according to the semiconductor package to be made. [0039] The semiconductor wafer 11 is a so-called die formed by dividing a wafer including a semiconductor device on a substrate formed of silicon, sapphire, gallium, or the like. In this embodiment, various terminals are formed on the surface (one surface) 11 a of the semiconductor wafer 11. With this surface (one surface) 11 a as a bottom, the semiconductor wafer 11 is disposed on the support substrate 25 in a device arrangement area A1. . The semiconductor wafer 11 is fixed to the support substrate 25 via, for example, a protective tape 26 whose adhesive force is reduced by irradiating ultraviolet rays of a predetermined wavelength (300 to 400 nm). [0040] [Sealing Body Preparation Process S12] FIG. 17 is a side sectional view of a sealing body sealed with a resin. In the sealing body production process S12, the semiconductor wafer 11 disposed in the device arrangement area A1 set on the support substrate 25 is sealed. For example, a template (not shown) is arranged above the support substrate 25 on which the semiconductor wafer 11 is arranged, and the liquid resin 16 (see FIG. 3; a sealing material) is filled in the support substrate 25 (protective tape) through an injection port of the template. 26) Clearance from the template. [0041] Next, the liquid resin 16 sealing the semiconductor wafer 11 is heated or dried to be hardened. Thereby, as shown in FIG. 17, the liquid resin hardens | cures, and the sealing resin layer 17 is comprised. This sealing resin layer 17 is in contact with a plurality of semiconductor wafers 11 on a support substrate 25 (protective tape 26), and is integrated with these semiconductor wafers 11 to form a sealing body 19. [0042] Here, the surface 19A (the surface 17A of the sealing resin layer 17) of the sealing body 19 (the sealing resin layer 17) is ground and flattened (planarization process). The surface 19A of the sealing body 19 is flattened by grinding the sealing body 19. In this case, not only the surface 19A is simply flattened, but also the sealing resin layer 17 covering the upper surface of the semiconductor wafer 11 can be adjusted to a desired thickness. [Rewiring Process S13] FIG. 18 is a side cross-sectional view showing a state where a rewiring layer and a bump are formed on the semiconductor wafer side of the sealing body. When the redistribution layer 60 is formed, the support substrate 25 and the protective tape 26 are peeled from the surface 11a side of the semiconductor wafer 11 which is the back surface of the sealing body 19, and the sealing body 19 is placed on the jig with the surface 19A side facing downward Icon). This jig has, for example, a suction mechanism and holds the sealing body 19. Thereby, as shown in FIG. 18, the semiconductor wafer 11 side of the sealing body 19 is exposed as an upper surface. [0044] A redistribution layer 60 and a bump BP are formed on the semiconductor wafer 11 side of the sealing body 19. The rewiring layer 60 is provided with a metal wiring 61 made of aluminum or the like connected to selected terminals (not shown) of the semiconductor wafer 11, and an insulating film covering the surface 11 a of the semiconductor wafer 11 and the wiring 61. 62 and constituted. In order to form the rewiring layer 60, the wiring 61 is first formed by a film formation method such as CVD or electroplating, and then the insulating film 62 is formed. The material of the insulating film 62 is an insulating resin such as polyimide, or a glass-based oxide film such as SOG (Spin On Glass) or BPSG (Boron Phosphorous Silicate Glass). In the case of an insulating resin or SOG, the insulating film 62 is formed by the spin coating method described above. In the case of BPSG, the insulating film 62 is formed by a film formation method such as CVD. The bump BP is a member that becomes a terminal or an electrode when a semiconductor package in a final form is mounted on various substrates (not shown), and is formed at a predetermined position corresponding to a pattern of the wiring 61 that is formed on the substrate. Wiring layer 60. [0045] [Slicing process S14] FIG. 19 is a side sectional view showing a sealing body provided with a redistribution layer, and FIG. 20 is a side sectional view showing an example of a structure in which the sealing body is made small by cutting. It is a side cross-sectional view showing a sealed wafer that is reduced to pieces by cutting. As shown in FIG. 19, the sealing body 19 is held on the die 21 with the redistribution layer 60 as a lower surface. The chip forming jig 21 includes a plurality of cavity portions 21A formed on the upper surface in a matrix shape, and the bumps BP corresponding to the redistribution layer 60 of each semiconductor wafer 11 are accommodated in the cavity portions 21A. A suction path 21B connected to a suction source (not shown) is connected to each of the hole portions 21A, and the redistribution layer 60 and the sealing body 19 are sucked and held. Further, the chipping jig 21 is formed with a cutting groove 21C between each of the hole portions 21A. This cutting groove 21C is formed corresponding to the above-mentioned cutting path S when the redistribution layer 60 and the sealing body 19 are held on the die 21 for chip formation. [0046] Next, the sealing body 19 and the redistribution wiring layer 60 are cut along the area 19S corresponding to the above-mentioned sipe S. In this embodiment, as shown in FIG. 20, cutting of the sealing body 19 is performed by the cutting unit 30. The cutting unit 30 is provided with a cutting blade 32 attached to a rotary spindle 31. The cutting blade 32 is formed in a circular plate shape, and a cutting edge 33 formed in a ring shape is provided at a peripheral portion. This cutting edge 33 is a V-shaped edge having a predetermined edge angle θ with respect to a lead straight line, as shown in FIG. 20. In addition, the cutting unit 30 moves the cutting blade 32 forward and backward with respect to the sealing body 19 in a height direction by a lifting mechanism (not shown). Therefore, the sealing body 19 and the redistribution layer 60 are cut into the sealing member 19 and the redistribution layer 60 while the cutting blade 32 is rotated, and the sealing body 19 and the redistribution layer 60 are cut at an inclination angle corresponding to the blade angle θ. In addition, since the cutting groove 21C corresponding to the cutting path S is formed in the chip forming jig 21, the cutting edge of the cutting edge 33 after cutting the rewiring layer 60 enters the cutting groove 21C to prevent chipping. Interference between the jig 21 and the cutting blade 32 (cutting edge 33). [0047] Further, the sealing substrate 18 held by the chip forming jig 21 is moved in the horizontal direction with respect to the cutting unit 30 by a moving mechanism (not shown). Thereby, the sealing body 19 and the redistribution layer 60 are cut into a plurality of sealing wafers 70 as shown in FIG. 21 by cutting along the area 19S corresponding to all the scribe lines S. The sealing wafer 70 is configured by including an upper surface 70a, a lower surface 70b larger than the upper surface 70a, and a side surface (side wall) 70c inclined from the upper surface 70a to the lower surface 70b. In addition, as long as the said raising-lowering mechanism and a moving mechanism are relatively up-and-down and movable with the cutting unit 30 and the jig | tool 21 for chip | tip formation, what kind of a structure may be sufficient. [0048] As described above, the cutting of the sealing body 19 and the redistribution layer 60 into small pieces can be a cutting unit (see FIG. 8) that can be disposed by tilting the lead straight line by a predetermined angle with respect to the lead line, or A laser beam irradiating unit (see FIG. 9) is used, which is inclined at a predetermined angle from the direction (vertical direction) perpendicular to the surface (laser beam irradiating surface) of the sealing body to extend from the tangent The directions (processing feed directions) are arranged orthogonally, and a laser beam inclined at a predetermined angle is emitted. In addition, although the illustration is omitted, it is also possible to use a cutting unit or a laser beam irradiation device to cut (cut) the sealing body 19 and the redistribution layer vertically (vertically) along the cutting path using a cutting unit or a laser beam irradiation device. After 60, the side surface of the separated sealed wafer is configured to perform inclined surface processing by a profiler device or the like. [0049] [Shield Layer Forming Process S15] FIG. 22 is a side cross-sectional view showing a sealed wafer on which a conductive shield layer is formed. Before the conductive shielding layer 45 is formed, the sealing wafer 70 is picked up from the chip forming jig 21 holding the chipped sealing wafer 70, and the sealing wafer 70 is arranged on another coating jig 22. This covering jig 22 is the same as the chip forming jig 21 in that a plurality of cavity portions 22A are formed in a matrix form, and the bumps BP of the sealing wafer 70 are housed in the cavity portions 22A, respectively. In the coating jig 22, the sealing wafer 70 is arranged with a predetermined interval P between adjacent sealing wafers 70 and 70. This interval P is sufficient to form the conductive shielding layer 45 to the lower end of the side surface 70 c of the sealing wafer 70. Although not shown in FIG. 22, the covering jig 22 may include a vacuum suction path connected to each of the cavity portions 22A to suck and hold the sealed wafer 70. [0050] Next, a conductive shielding layer 45 is formed on the upper surface 70a and the side surface 70c of the sealing wafer 70. The conductive shielding layer 45 is a multilayer film composed of one or more metals such as copper, titanium, nickel, and gold, and has a thickness of several μm to several hundreds μm. For example, it is formed by sputtering, CVD, or spray coating. form. The conductive shielding layer 45 can also be formed by vacuum lamination. The vacuum lamination is performed by laminating a metal thin film having the above-mentioned multilayer film on a sealing wafer 70 with a conductive adhesive under a vacuum environment.的 上 上 70a 和 边 70c。 70a and the side 70c. In this embodiment, since the side surface 70c of the sealing wafer 70 is an inclined surface inclined from the upper surface 70a to the lower surface 70b, when the conductive shielding layer 45 is formed by sputtering or the like from above the sealing wafer 70, not only the upper surface 70a It is also possible to easily form a metal film on the side surface 70c. Therefore, the film thickness of the conductive shielding layer 45 of the upper surface 70a and the side surface 70c of the sealing wafer 70 can be made uniform. [0051] Finally, the sealed wafer 70 having the conductive shielding layer 45 formed thereon, that is, the semiconductor package 80 is picked up from the coating jig 22 by a picking unit, and is transferred to the next process. [0052] According to this embodiment, since it includes: a wafer placement process S11, each of the semiconductor wafers 11 is arranged on the support substrate 25 divided by a plurality of crossing tangents S with the surface 11a as the downside. Device arrangement area A1; the sealing body preparation process S12 is performed after the wafer placement process S11 is performed, and the back surface 11b side of the semiconductor wafer 11 is sealed with a liquid resin to form a sealing body 19 on the support substrate 25; The rewiring process S13 is performed after removing the support substrate 25 from the sealing body 19, and then a rewiring layer 60 and a bump BP are formed on the semiconductor wafer 11 side of the sealing body 19; The area 19S of the tangent S on the body 19 is cut so that the wafer 70 can have an upper surface 70a and a lower surface 70b larger than the upper surface 70a, and a small piece having a side surface 70c inclined from the upper surface 70a to the lower surface 70b. And shield layer forming process S15, which forms the conductive shield layer 45 on the upper surface 70a and the side surface 70c of the plurality of sealed wafers 70, and therefore, a conductive shield is formed by sputtering or the like from above the sealed wafer 70 In the layer 45, a metal film can be easily formed not only on the upper surface 70a but also on the side surface 70c. Therefore, the thickness of the conductive shielding layer 45 of the upper surface 70 a and the side surface 70 c of the sealing wafer 70 can be made uniform. [0053] Furthermore, in this embodiment, the chipping process S14 is a cutting blade 32 having a ring-shaped cutting edge 33 while rotating, and is cut into the sealing body 19 to be chipped, so that the sealing body 19 can be easily chipped. In this case, by setting the cutting blade 32 to a V-shaped edge having a cutting edge angle θ of the cutting edge 33 or arranging the cutting blade 32 to incline only a predetermined angle θ with respect to a lead straight line, it is possible to easily seal the wafer at the time of chip reduction The side surface 70c of the 70 is formed as an inclined surface inclined from the upper surface 70a to the lower surface 70b. [0054] Furthermore, in another example of the present embodiment, the light collector of the laser beam irradiation device is inclined toward the direction perpendicular to the surface 19A of the sealing body 19 by a predetermined angle θ to the direction in which the tangent S extends ( The processing feed direction) is arranged in a direction orthogonal to each other. Therefore, when the wafer is reduced in size by laser processing, the side surface 70c of the sealing wafer 70 can be easily formed as an inclined surface inclined from the upper surface 70a to the lower surface 70b. [0055] In this embodiment, in the wafer placement process S11, the semiconductor wafer 11 on which the device is provided is placed on the surface (one side) 11a of the semiconductor wafer 11 on the support substrate 25. The area A1 is arranged, but it is not limited to this. The back surface (other surface) 11b of the semiconductor wafer 11 may be lowered, and the device area A1 in which the semiconductor wafer 11 is arranged on the support substrate 25 may be arranged. In this case, although the illustration is omitted, a device that actually exposes the surface (one side) 11a of the semiconductor wafer 11 on the support substrate 25 is provided with an auxiliary redistribution layer containing polyimide or silica. The semiconductor wafer 11 having the redistribution layer is sealed with a resin. Then, the surface of the sealing body (the surface 11a side of the semiconductor wafer 11) is ground to such an extent that the device is not exposed, and a rewiring layer communicating with the device is formed on the surface of the sealing body. Then, the sealing body on which the redistribution layer is formed is subjected to the above-described miniaturization process and shielding layer formation process, thereby forming a sealed wafer. [0056] Next, the relationship between the inclination angle of the side surface of the sealed wafer and the film thickness of the conductive shielding layer formed on the side surface in the above-described embodiment will be described. FIG. 23 is a diagram showing the film thickness of the conductive shielding layer provided on the test body, and FIG. 24 is a diagram showing the relationship between the inclination angle of the side surface of the test body and the film thickness. The inventor focused on the relationship between the inclination angle of the side surface 40c (70c) of the sealing wafer 40 (70) and the film thickness of the conductive shielding layer 45 formed on the side surface 40c (70c). The difference between the side surface 40c (70c) To measure the film thickness of the conductive shielding layer 45. [0057] Specifically, as shown in FIG. 23, a plurality of test bodies TE are formed of silicon, and have upper TEa, lower TEb, and side TEc, and the inclination angle θ1 of each side TEc is changed. A conductive shielding layer 45 is provided on the upper TEa and the lateral TEc of TE. The conductive shielding layer 45 is made of titanium, and is 180 ° C, 8 × 10. -4 It is formed by the ion plating method under the condition of Pa. The inclination angle θ1 is set to 90 degrees, 82 degrees, 68 degrees, 60 degrees, and 45 degrees. Here, the inclination angle θ1 is related to the following formula (1) having a predetermined edge angle θ for the lead straight line. θ1 (degree) = 90-θ (1) [0058] The conductive shielding layer 45 is divided into: an upper shielding layer 45A formed on the upper TEa and a side shielding layer 45B formed on the side TEc. The observation image of a scanning electron microscope (SEM) was used to measure the thickness t1 of the upper shielding layer 45A and the thickness t2 of the lower portion of the side shielding layer 45B. The thickness t1 of the upper shielding layer 45A after measurement and the thickness t2 of the lower portion of the side shielding layer 45B are calculated as the value of the step coverage shown by the following formula (2), and this value and the tilt angle are calculated. The relationship of θ1 is summarized in FIG. 24. step coverage = (t2 / t1) × 100 (%) (2) [0059] As shown in FIG. 24, as the value of the tilt angle θ1 decreases from a state of 90 degrees (the side is vertical), the step is covered The value gradually increases, and becomes 100% when the inclination angle θ1 is 45 degrees. That is, when the inclination angle θ1 is set to form 45 degrees, the thickness t1 of the upper shielding layer 45A and the thickness t2 of the lower portion of the side shielding layer 45B are consistent, and the conductive shielding layer 45 of the upper TEa and the lateral TEc can be realized Uniform film thickness. [0060] According to the experiments of the inventor, when the film is formed by the above-mentioned ion plating method, once the value of the step coverage is less than 50%, the film formation of the side shielding layer 45B requires time and process. Since the cost increases, at least the value of the step coverage is preferably in a range of 50% or more. Therefore, the inclination angle θ1 of the side surface 40c (70c) of the sealed wafer 40 (70) constituting the semiconductor package 50 (80) is preferably 45 degrees or more and 82 degrees or less. [0061] When the inclination angle θ1 is 45 degrees, it is a value showing a good step coverage. However, when the inclination angle θ1 is set to 45 degrees, it is estimated that the length of the lower TEb relative to the upper TEa will increase, and the semiconductor package 50 ( 80) When the size of the upper TEb is increased or the size of the lower TEb is the same, the upper TEa (device area) is reduced. Therefore, from the standpoint of miniaturization of the semiconductor package 50 (80), the inclination angle θ1 is preferably 60 degrees to 68 degrees, and the most desirable condition is the inclination angle θ1 = 60 degrees. On the other hand, the area where the inclination angle θ1 is 45 degrees or more and 60 degrees or less is a rate of change of the value of the step coverage smaller than the area where the inclination angle is 60 degrees or more and 82 degrees or less. Therefore, for example, even when the inclination angle of the cutting edge 33 is changed during processing, a change in the film thickness of the shielding layer to be formed can be suppressed. Therefore, in order to obtain a sound effect such as in the case of mass production, the inclination angle θ1 is preferably set to 45 degrees or more and 60 degrees or less. As long as the area with a small rate of change in the value covered by such a step is shifted to an area with a larger inclination angle θ1, the miniaturization and productivity of the semiconductor package 50 (80) can be taken into consideration, which is ideal. [0062] As mentioned above, one embodiment of the present invention has been described, but the above embodiment is presented as an example, and is not intended to limit the scope of the invention. In the first embodiment described above, the wiring board 10 is configured to be held by each jig to perform various processes, but it is not limited to this. For example, the back surface (other side) 10b of the wiring board 10 may be attached and protected. Each process is performed with the adhesive tape (not shown) and the wiring board 10 arrange | positioned on the base (not shown) via this protective tape. The base may also have a suction mechanism or a moving mechanism in the horizontal and vertical directions, for example, and may hold the wiring board movably. In addition, in the first embodiment, the semiconductor package to be produced will be described mainly around a BGA (ball grid array) in which bumps are formed on the back surface of the wiring substrate. A land LGA (land grid array) or a QFN (Quad Flat No lead package) is formed on the back surface. Furthermore, in the second embodiment, an example is described in which the semiconductor wafer 11 is so-called flip-chip mounting, and the surface (one side) 11 a of the semiconductor wafer 11 is placed on the support substrate 25. However, when the semiconductor wafer 11 is mounted by wire bonding, the device arrangement area A1 is arranged on the support substrate 25 with the rear surface (other surface) 11b of the semiconductor wafer 11 as the lower side. Further, for example, when the semiconductor device is a CSP, the device corresponding to the device formed on the wafer W (silicon substrate) may be divided so as to have an inclined surface, and the shield layer may be formed until it is grounded.
[0063][0063]
10‧‧‧配線基板10‧‧‧wiring board
10a‧‧‧表面10a‧‧‧ surface
10b‧‧‧背面10b‧‧‧ back
11‧‧‧半導體晶片11‧‧‧Semiconductor wafer
12‧‧‧模板12‧‧‧Template
16‧‧‧液狀樹脂(密封材)16‧‧‧Liquid resin (sealing material)
17‧‧‧密封樹脂層17‧‧‧sealing resin layer
18‧‧‧密封基板18‧‧‧sealed substrate
18S、19S‧‧‧領域(對應於分割預定線的領域)18S, 19S‧‧‧ field (corresponds to the field dividing the planned line)
19‧‧‧密封體19‧‧‧Sealed body
25‧‧‧支撐基板25‧‧‧Support substrate
32、32A‧‧‧切削刀32, 32A‧‧‧Cutter
33‧‧‧切削刃33‧‧‧ cutting edge
34‧‧‧雷射束照射裝置34‧‧‧laser irradiation device
35‧‧‧集光器35‧‧‧light collector
40、70‧‧‧密封晶片40、70‧‧‧Sealed Chip
40a、70a‧‧‧上面40a, 70a‧‧‧ above
40b、70b‧‧‧下面Below 40b, 70b‧‧‧‧
40c、70c‧‧‧側面40c, 70c‧‧‧side
45‧‧‧導電性屏蔽層45‧‧‧ conductive shield
50、80‧‧‧半導體封裝50, 80‧‧‧ semiconductor packages
60‧‧‧再配線層60‧‧‧ redistribution layer
61‧‧‧配線61‧‧‧Wiring
62‧‧‧絕緣膜62‧‧‧Insulation film
S1‧‧‧接合工程S1‧‧‧Joint Engineering
S2‧‧‧密封基板作成工程S2‧‧‧Sealed substrate production process
S3‧‧‧小片化工程S3‧‧‧Fragmentation project
S4‧‧‧屏蔽層形成工程S4‧‧‧Shield layer formation project
S11‧‧‧晶片配設工程S11‧‧‧ Wafer configuration project
S12‧‧‧密封體作成工程S12‧‧‧Construction of sealing body
S13‧‧‧再配線工程S13‧‧‧Re-wiring project
S14‧‧‧小片化工程S14‧‧‧Fragmentation project
S15‧‧‧屏蔽層形成工程S15‧‧‧Shield layer formation project
BP‧‧‧凸塊BP‧‧‧ bump
S‧‧‧切道(分割預定線)S‧‧‧ cut (cutting line)
θ1‧‧‧傾斜角度θ1‧‧‧Tilt angle
[0012] 圖1是表示第1實施形態的半導體封裝的製造方法的程序的流程圖。 圖2是表示在配線基板接合半導體晶片的狀態的剖面圖。 圖3是表示對安裝有半導體晶片的配線基板供給密封用的液狀樹脂的構成的剖面圖。 圖4是以樹脂密封的密封基板的剖面圖。 圖5是在配線基板的背面形成有凸塊的密封基板的剖面圖。 圖6是表示藉由切削來使密封基板小片化的構成的一例的剖面圖。 圖7是表示藉由切削來小片化的密封晶片的剖面圖。 圖8是表示藉由切削來使密封基板小片化的構成的別的例子的剖面圖。 圖9是表示藉由切削來使密封基板小片化的構成的另外的例子的剖面圖。 圖10是表示切削密封基板時的變形例的部分剖面圖。 圖11是表示形成有導電性屏蔽層的密封晶片的剖面圖。 圖12是表示半導體封裝的構成的剖面圖。 圖13是表示半導體封裝的變形例的剖面圖。 圖14是表示半導體封裝的其他的變形例的剖面圖。 圖15是表示第2實施形態的半導體封裝的製造方法的程序的流程圖。 圖16是表示在支撐基板配設半導體晶片的狀態的剖面圖。 圖17是以樹脂密封的密封體的剖面圖。 圖18是表示在密封體的半導體晶片側形成有再配線層及凸塊的狀態的剖面圖。 圖19是表示設置再配線層的密封體的剖面圖。 圖20是表示藉由切削來使密封體小片化的構成的一例的剖面圖。 圖21是表示藉由切削來小片化的密封晶片的剖面圖。 圖22是表示形成有導電性屏蔽層的密封晶片的剖面圖。 圖23是表示設於試驗體的導電性屏蔽層的膜厚的圖。 圖24是表示試驗體的側面的傾斜角與膜厚的關係的圖。[0012] FIG. 1 is a flowchart showing a procedure of a method of manufacturing a semiconductor package according to a first embodiment. FIG. 2 is a cross-sectional view showing a state where a semiconductor wafer is bonded to a wiring substrate. FIG. 3 is a cross-sectional view showing a configuration for supplying a liquid resin for sealing to a wiring substrate on which a semiconductor wafer is mounted. FIG. 4 is a cross-sectional view of a sealing substrate sealed with a resin. FIG. 5 is a cross-sectional view of a sealing substrate having bumps formed on a rear surface of the wiring substrate. FIG. 6 is a cross-sectional view showing an example of a configuration in which the sealing substrate is made small by cutting. FIG. 7 is a cross-sectional view showing a hermetically sealed wafer that has been chipped by cutting. FIG. 8 is a cross-sectional view showing another example of a configuration in which the sealing substrate is made small by cutting. FIG. 9 is a cross-sectional view showing another example of a configuration in which the sealing substrate is made small by cutting. FIG. 10 is a partial cross-sectional view showing a modification example when the sealing substrate is cut. FIG. 11 is a cross-sectional view showing a sealed wafer on which a conductive shielding layer is formed. FIG. 12 is a cross-sectional view showing a configuration of a semiconductor package. 13 is a cross-sectional view showing a modified example of the semiconductor package. FIG. 14 is a cross-sectional view showing another modification of the semiconductor package. 15 is a flowchart showing a procedure of a method of manufacturing a semiconductor package according to the second embodiment. FIG. 16 is a cross-sectional view showing a state where a semiconductor wafer is arranged on a support substrate. 17 is a cross-sectional view of a sealing body sealed with a resin. FIG. 18 is a cross-sectional view showing a state where a rewiring layer and a bump are formed on the semiconductor wafer side of the sealing body. FIG. 19 is a cross-sectional view showing a sealing body provided with a redistribution layer. FIG. 20 is a cross-sectional view showing an example of a configuration in which a sealing body is made small by cutting. FIG. 21 is a cross-sectional view showing a hermetically sealed wafer that has been chipped by cutting. FIG. 22 is a cross-sectional view showing a sealed wafer on which a conductive shielding layer is formed. FIG. 23 is a view showing a film thickness of a conductive shielding layer provided on a test body. FIG. 24 is a diagram showing the relationship between the inclination angle of the side surface of the test body and the film thickness.
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| JP2016-194250 | 2016-09-30 | ||
| JP2016194250A JP6832666B2 (en) | 2016-09-30 | 2016-09-30 | Manufacturing method of semiconductor package |
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| TWI720240B TWI720240B (en) | 2021-03-01 |
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| JP (1) | JP6832666B2 (en) |
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| TWI808857B (en) * | 2022-01-20 | 2023-07-11 | 大陸商長鑫存儲技術有限公司 | Semiconductor package structure and method for preparing same |
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| TWI808857B (en) * | 2022-01-20 | 2023-07-11 | 大陸商長鑫存儲技術有限公司 | Semiconductor package structure and method for preparing same |
| US12525575B2 (en) | 2022-01-20 | 2026-01-13 | Changxin Memory Technologies, Inc. | Semiconductor package structure and method for preparing same |
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| US20180096948A1 (en) | 2018-04-05 |
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| US10707176B2 (en) | 2020-07-07 |
| JP2018056501A (en) | 2018-04-05 |
| TWI720240B (en) | 2021-03-01 |
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