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TW201814174A - Method for manufacturing motion guiding device - Google Patents

Method for manufacturing motion guiding device Download PDF

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Publication number
TW201814174A
TW201814174A TW106128973A TW106128973A TW201814174A TW 201814174 A TW201814174 A TW 201814174A TW 106128973 A TW106128973 A TW 106128973A TW 106128973 A TW106128973 A TW 106128973A TW 201814174 A TW201814174 A TW 201814174A
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Taiwan
Prior art keywords
mold
outer layer
rolling
heating
prepreg
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TW106128973A
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Chinese (zh)
Inventor
坂井淳一
山本宏史
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日商Thk股份有限公司
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Publication of TW201814174A publication Critical patent/TW201814174A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C29/00Bearings for parts moving only linearly
    • F16C29/04Ball or roller bearings
    • F16C29/06Ball or roller bearings in which the rolling bodies circulate partly without carrying load
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D47/00Making rigid structural elements or units, e.g. honeycomb structures
    • B21D47/04Making rigid structural elements or units, e.g. honeycomb structures composite sheet metal profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/40Shaping or impregnating by compression not applied

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Bearings For Parts Moving Linearly (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

本發明之課題在於提供將FRP應用於運動導引裝置之新穎之技術方法。 The object of the present invention is to provide a novel technical method for applying FRP to a motion guidance device.

該製造方法係藉由執行如下之處理而可得到軌道構件11或移動構件13之方法,該處理包含有:模具兼外層構件準備步驟,其準備模具兼外層構件32;預浸材層積步驟,其使用黏著劑將預浸材311貼合於模具兼外層構件32;加熱/加壓步驟,其藉由對經預浸材層積步驟所得到之軌道構件或移動構件之半成型品進行加熱或加壓,來得到軌道構件或移動構件之成型品;及精加工步驟,其藉由對在加熱/加壓步驟中所得到之成型品進行精加工,來得到作為軌道構件11或移動構件13之最終完成品。 The manufacturing method is a method for obtaining the track member 11 or the moving member 13 by performing the following processing, which includes a mold and outer layer member preparation step, which prepares the mold and outer layer member 32, and a prepreg lamination step, It uses an adhesive to adhere the prepreg 311 to the mold and the outer layer member 32. The heating / pressing step is performed by heating or semi-molding the rail member or the moving member obtained through the prepreg lamination step. Pressurizing to obtain a molded article of the track member or the moving member; and a finishing step of finishing the molded article obtained in the heating / pressing step to obtain the rail member 11 or the moving member 13 The final product.

Description

運動導引裝置之製造方法    Manufacturing method of motion guiding device   

本發明係關於運動導引裝置之製造方法。 The invention relates to a method for manufacturing a motion guiding device.

過去以來,於如線性導引或滾珠花鍵裝置、滾珠螺桿裝置等之運動導引裝置中,由於構成上述裝置之構件會伴隨著反覆滾動、滑動動作,因此其構成構件一般會採用如高碳鉻軸承鋼或不鏽鋼、表面硬化用鋼等之硬度較高之金屬材料。 In the past, in motion guidance devices such as linear guides, ball spline devices, ball screw devices, etc., since the components constituting the above-mentioned devices will be accompanied by repeated rolling and sliding actions, their constituent components have generally adopted high-carbon Chrome bearing steel, stainless steel, hardened steel and other metal materials with high hardness.

然而,由於近年來之運動導引裝置之應用範圍擴大之需求,尤其需要輕量化之裝置的實現,因此提案有為了滿足該需求之用於輕量化之構想。例如,於下述之專利文獻1中,揭示有以線性導引裝置之輕量化為目的之發明,其特徵在於使用鋁合金來構成作為軌道構件之導軌的構件。 However, in recent years, due to the need to expand the application range of motion guidance devices, especially the realization of lightweight devices is needed, so the proposal has a concept for reducing the weight to meet this demand. For example, Patent Document 1 described below discloses an invention for the purpose of reducing the weight of a linear guide, and is characterized in that an aluminum alloy is used to constitute a member as a guide rail of a rail member.

然而,於下述專利文獻1所記載之發明中,由於與習知同樣地,運動導引裝置之主要構件係由金屬材料所構成,因此即便能達成某程度之輕量化,仍存在極限,而難以滿足近期更進一步輕量化之需求。 However, in the invention described in Patent Document 1 below, since the main components of the motion guide device are made of metal materials, as in the conventional case, even if a certain degree of weight reduction can be achieved, there is still a limit, and It is difficult to meet the recent demand for further lightweighting.

另一方面,作為具有與鋼等之金屬材料同等之強度及剛性且還可實現輕量化之材料,已知有FRP(Fiber Reinforced Plastics:纖維強化塑膠)。由於該FRP藉由纖維及樹脂來補強塑膠,而可顯著地提高強度,因此已為被使用於包含航太產業、以及機 車、汽車、鐵道、建築產業、醫療領域等各種領域之材料。而且,本案申請人鑽研將FRP應用於運動導引裝置之構成構件之技術,而提出有各種例如下述專利文獻2等所揭示之發明。 On the other hand, FRP (Fiber Reinforced Plastics) is known as a material that has the same strength and rigidity as metal materials such as steel and can also be reduced in weight. Because FRP reinforces plastics with fibers and resins, it can significantly increase the strength, so it has been used in a variety of materials including aerospace industry, motorcycles, automobiles, railways, construction industry, medical fields and so on. In addition, the applicant of the present case has studied the technology of applying FRP to the constituent members of the motion guidance device, and has proposed various inventions such as those disclosed in Patent Document 2 below.

[先前技術文獻]     [Prior technical literature]     [專利文獻]     [Patent Literature]    

專利文獻1:日本專利特開平02-309011號公報 Patent Document 1: Japanese Patent Laid-Open No. 02-309011

專利文獻2:國際公開第2006/068089號 Patent Document 2: International Publication No. 2006/068089

然而,於成型FRP之方法中,例如存在有藉由製作金屬模或鋁模等之模具,並沿著該模具層積而貼合被稱為預浸材之呈薄片狀之FRP片材,來製造FRP之方法。惟,於該方法中,存在有必須準備模具,而使製造成本增加之問題。 However, in the method of molding FRP, for example, there is a method of forming a metal mold, an aluminum mold, or the like, and laminating along the mold to laminate a thin FRP sheet called a prepreg. Method of manufacturing FRP. However, in this method, there is a problem that a mold must be prepared and the manufacturing cost increases.

另一方面,運動導引裝置之構成構件雖然為了與其他構件之固定等而必須進行攻牙加工(tapping)或開孔加工等,但於所有之構成構件皆以FRP來製造之運動導引裝置之情形時,則存在有在對FRP進行加工之加工部,會發生纖維之外突、變成絨毛狀、有毛邊等不良之情形。為了防止上述不良之情形,需要進行有考量到FRP之纖維之方向等之加工,但由於該等對策會對加工形狀造成很大的限制,因此存在有運動導引裝置之設計上會產生很大之限制的問題。 On the other hand, although the constituent members of the motion guide device must be tapped or drilled in order to be fixed to other components, etc., all the constituent members are made of FRP. In some cases, there are cases where the processing part that processes the FRP may cause defects such as protrusion of fibers, fluff, and burrs. In order to prevent the above-mentioned disadvantages, it is necessary to perform processing that takes into account the fiber direction of the FRP, etc., but these countermeasures will greatly restrict the processing shape, so the design of the motion guide device will cause a lot of The problem of limitations.

如前所述,在關於習知技術之FRP之成型技術及FRP之加工技術中,存在有各種的問題。因此,並不存在由一邊為了輕 量化而使用FRP但設計上之限制較少,而且還可降低製造成本之方法所製造之運動導引裝置。本發明係鑑於前述之習知技術所存在之各種問題而完成者,其目的在於藉由提供將FRP應用於運動導引裝置之新穎的技術方法,來提供可實現輕量化並且設計上之限制較少,而且可降低製造成本之新穎的運動導引裝置。 As mentioned earlier, there are various problems in the conventional FRP molding technology and FRP processing technology. Therefore, there is no motion guidance device manufactured by a method that uses FRP for weight reduction but has fewer design restrictions and can also reduce manufacturing costs. The present invention has been made in view of various problems in the aforementioned conventional technologies, and its purpose is to provide a novel technical method for applying FRP to a motion guidance device to provide lightweight and design restrictions. The novel motion guiding device can reduce the manufacturing cost and reduce the manufacturing cost.

本發明之運動導引裝置之製造方法,該運動導引裝置具有:軌道構件,其具備有滾動體滾動面;移動構件,其具備有與上述滾動體滾動面對向之負載滾動體滾動面;以及複數個滾動體,其等可滾動自如地被設置於由上述滾動體滾動面及上述負載滾動體滾動面所構成之負載滾動體滾動道內;上述運動導引裝置藉由具有上述構成,可使上述移動構件朝上述軌道構件之軸線方向或圓周方向往返運動自如或旋轉運動自如;如此之運動導引裝置之製造方法,其特徵在於,藉由執行如下之處理,可得到上述軌道構件或上述移動構件,而該處理包含有:模具兼外層構件準備步驟,其準備模具兼外層構件;預浸材層積步驟,其使用黏著劑將預浸材貼合於上述模具兼外層構件;加熱/加壓步驟,其藉由對經上述預浸材層積步驟所得到之上述軌道構件或上述移動構件之半成型品進行加熱或加壓,來得到上述軌道構件或上述移動構件之成型品;以及精加工步驟,其藉由對在上述加熱/加壓步驟中所得到之上述成型品進行精加工,來得到作為上述軌道構件或上述移動構件之最終完成品。 The manufacturing method of the motion guide device of the present invention, the motion guide device includes: a track member provided with a rolling body rolling surface; and a moving member provided with a load rolling body rolling surface facing the rolling body rolling surface; And a plurality of rolling bodies, which are rotatably installed in a rolling track of a load rolling body composed of the rolling surface of the rolling body and the rolling surface of the loaded rolling body; and the motion guide device can have The moving member can freely move back and forth or rotate in the axial direction or the circumferential direction of the track member; the manufacturing method of such a motion guiding device is characterized in that the track member or the above-mentioned can be obtained by performing the following processing Moving the component, and the process includes: a mold and outer layer preparation step that prepares the mold and outer layer component; a prepreg layering step that uses an adhesive to attach the prepreg to the mold and outer layer component; heating / addition Pressing step, which is performed by half of the track member or the moving member obtained through the prepreg lamination step. The molded article is heated or pressed to obtain the molded article of the rail member or the moving member; and a finishing step, which is obtained by finishing the molded article obtained in the heating / pressing step. As the final finished product of the track member or the moving member.

根據本發明,藉由提供將FRP應用於運動導引裝置之新穎的技術方法,可提供具有能實現輕量化並且設計上之限制較 少之構成,而且還可實現製造成本之降低之新穎的運動導引裝置。 According to the present invention, by providing a novel technical method for applying FRP to a motion guidance device, it is possible to provide a novel motion that has a structure that can achieve weight reduction and less design restrictions, and can also reduce manufacturing costs. Guiding device.

10‧‧‧運動導引裝置 10‧‧‧ Motion Guiding Device

11‧‧‧軌道軌條 11‧‧‧ track rail

11a‧‧‧滾動體滾動溝 11a‧‧‧Rolling groove

11b‧‧‧螺栓安裝孔 11b‧‧‧bolt mounting hole

12‧‧‧滾珠 12‧‧‧ball

13‧‧‧移動構件 13‧‧‧moving components

13a‧‧‧負載滾動體滾動溝 13a‧‧‧Load rolling body rolling groove

13b‧‧‧開口部 13b‧‧‧ opening

13c‧‧‧上表面 13c‧‧‧ Top surface

13d‧‧‧陰螺紋 13d‧‧‧female thread

14‧‧‧螺桿軸 14‧‧‧Screw shaft

15‧‧‧負載滾動體滾動道 15‧‧‧Load rolling body rolling track

16‧‧‧返回通道 16‧‧‧ return channel

17‧‧‧方向轉換道 17‧‧‧ direction change lane

18‧‧‧蓋體 18‧‧‧ cover

19‧‧‧無負載滾動體滾動道 19‧‧‧No-load rolling body rolling track

20‧‧‧無限循環道 20‧‧‧Infinite Loop Road

21‧‧‧間隔構件 21‧‧‧ Spacer

30‧‧‧滾動部 30‧‧‧Rolling section

31‧‧‧預浸材層積體 31‧‧‧ prepreg laminated body

32‧‧‧模具兼外層構件 32‧‧‧Mould and outer member

311‧‧‧預浸材 311‧‧‧prepreg

321‧‧‧模具兼外層構件(外方向側);上模具 321‧‧‧mould and outer layer member (outer side); upper mould

322‧‧‧模具兼外層構件(內方向側);下模具 322‧‧‧ mold and outer layer member (inside direction side); lower mold

圖1為顯示本實施形態之運動導引裝置一形態之圖,尤其,顯示用以說明本實施形態之運動導引裝置之概略構造之立體剖切圖。 FIG. 1 is a diagram showing one form of the motion guiding device of the present embodiment, and particularly, a perspective sectional view for explaining a schematic structure of the motion guiding device of the present embodiment.

圖2為顯示本實施形態之運動導引裝置一形態之圖,尤其,顯示本實施形態之運動導引裝置之縱剖視圖。 FIG. 2 is a diagram showing one form of the motion guiding device of the present embodiment, and in particular, shows a longitudinal sectional view of the motion guiding device of the present embodiment.

圖3為用以說明本實施形態之軌道軌條之構造之縱剖視圖。 FIG. 3 is a longitudinal cross-sectional view for explaining the structure of the track rail of this embodiment.

圖4為用以說明本實施形態之軌道軌條之製造方法之流程圖。 FIG. 4 is a flowchart for explaining a method for manufacturing a rail rail according to this embodiment.

圖5(a)至(f)為用以說明與圖4所示之流程圖對應之本實施形態之軌道軌條之製造方法之示意圖。 5 (a) to (f) are schematic diagrams for explaining a method for manufacturing a rail rail of this embodiment corresponding to the flowchart shown in FIG. 4.

以下,使用圖式,對用以實施本發明之較佳實施形態進行說明。再者,以下之實施形態並非用以限制各請求項之發明者,而且在實施形態中所說明之所有特徵的組合,並不限定為發明之解決手段所必要者。 Hereinafter, preferred embodiments for implementing the present invention will be described using drawings. In addition, the following embodiments are not intended to limit the inventors of each claim, and the combination of all the features described in the embodiments is not limited to those necessary for solving the invention.

再者,本說明書中之「運動導引裝置」,例如包含被使用於工具機等之所有滾動軸承或在真空中所使用之無潤滑軸承、旋轉軸承、作為直線導引裝置之線性導引、滾珠花鍵裝置、或滾珠螺桿裝置等伴隨著所有滾動、滑動動作之裝置者。 In addition, the "movement guide" in this specification includes, for example, all rolling bearings used in machine tools or non-lubricated bearings used in vacuum, rotary bearings, linear guides as linear guides, and balls Spline device, ball screw device and other devices that accompany all rolling and sliding actions.

圖1及圖2為顯示本實施形態之運動導引裝置一形態之圖,尤其,圖1為顯示用以說明本實施形態之運動導引裝置之概略構造之立體剖切圖,圖2為顯示本實施形態之運動導引裝置之縱剖視圖。 FIG. 1 and FIG. 2 are diagrams showing one form of the motion guiding device of the present embodiment. In particular, FIG. 1 is a perspective sectional view showing the schematic structure of the motion guiding device of the present embodiment, and FIG. 2 is a view showing A longitudinal sectional view of the motion guiding device of this embodiment.

該運動導引裝置10係顯示線性導引及滾珠螺桿被組合成為一體構造之形式之運動導引裝置10者。而且,該滾珠螺桿被連接於未圖示之馬達,藉此作為本發明之致動器而發揮功能。 The motion guide device 10 is a motion guide device 10 in which a linear guide and a ball screw are combined into an integrated structure. The ball screw is connected to a motor (not shown), and thereby functions as an actuator of the present invention.

作為本實施形態之運動導引裝置10之主要構造,具備有作為軌道構件之軌道軌條11、及經由作為滾動體之複數個滾珠12而移動自如地被安裝於該軌道軌條11之移動構件13。又,於移動構件13之中央部設置有形成螺旋狀之螺紋溝的開口部13b,而於該開口部13b設置有導通該開口部13b並且經由滾珠12而旋轉移動自如地被安裝於該開口部13b之螺桿軸14。 The main structure of the motion guide device 10 according to this embodiment includes a track rail 11 as a track member, and a moving member that is movably mounted on the track rail 11 via a plurality of balls 12 as rolling elements. 13. Further, an opening 13b is formed in the central portion of the moving member 13 to form a spiral thread groove. The opening 13b is provided in the opening 13b so as to communicate with the opening 13b and rotate freely through the ball 12 and is attached to the opening 13b 的 轴 轴 14.

軌道軌條11係縱截面呈大致U字形之長尺寸的構件,於其內側兩側面涵蓋左右各2條軌道軌條11之全長而形成有可收容滾珠12之滾動體滾動溝11a。於軌道軌條11之縱截面大致U字形之底面側,沿著其長邊方向隔開適宜之間隔而形成有複數個螺栓安裝孔11b。藉由被螺接於該等螺栓安裝孔11b之螺栓(未圖示),軌道軌條11被固定於既定之安裝面、例如工具機之床台之上表面。再者,圖示之軌道軌條11雖為直線狀,但也可使用曲線狀之軌條。 The track rail 11 is a long-sized member having a substantially U-shaped longitudinal section, and the inner and both sides of the track rail 11 cover the entire length of the left and right two track rails 11 to form a rolling body rolling groove 11 a that can accommodate the balls 12. A plurality of bolt mounting holes 11b are formed on the bottom surface side of the substantially vertical U-shaped cross section of the rail 11 along the longitudinal direction of the bottom surface. The rails 11 are fixed to a predetermined mounting surface, such as an upper surface of a bed of a power tool, by bolts (not shown) screwed into the bolt mounting holes 11b. In addition, although the illustrated rail 11 is linear, a curved rail may be used.

移動構件13係構成為在鋼等強度較高之金屬材料開孔之構造的塊體。於該移動構件13設置有分別與軌道軌條11所具有之4條滾動體滾動溝11a對向之4條負載滾動體滾動溝13a。藉由該等滾動體滾動溝11a與負載滾動體滾動溝13a之組合,於軌道軌條11與移動構件13之間形成4條負載滾動體滾動道15。又,於移動構件13之上表面13c形成有複數條(圖1中看得見3條,但實際上為4條)陰螺紋13d。利用該等陰螺紋13d,移動構件13被固 定於既定之安裝面、例如工具機之鞍座或工作台之下表面。再者,移動構件13不僅可為僅由金屬材料所構成者,亦可設為包含與鋼等強度較高之金屬材料一體地射出成型而成之合成樹脂製之模具成型體之構造。 The moving member 13 is a block having a structure in which a metal material having a high strength such as steel is opened. The moving member 13 is provided with four load rolling element rolling grooves 13 a facing the four rolling element rolling grooves 11 a of the track rail 11. By combining the rolling element rolling grooves 11 a and the loaded rolling element rolling grooves 13 a, four loaded rolling element rolling tracks 15 are formed between the track rail 11 and the moving member 13. In addition, a plurality of female threads 13d are formed on the upper surface 13c of the moving member 13 (three are visible in FIG. 1, but actually four). With these female threads 13d, the moving member 13 is fixed to a predetermined mounting surface such as a saddle of a machine tool or a lower surface of a work table. In addition, the moving member 13 may not only be composed of a metal material, but may also have a structure including a mold molded body made of a synthetic resin which is integrally injection-molded with a metal material such as steel with high strength.

於移動構件13,形成有與4條負載滾動體滾動道15平行地延伸之4條返回通道16。又,移動構件13於其兩端面具有蓋體18,並藉由被形成於該蓋體18之呈拱形凹陷之未圖示之滾珠導引溝,而形成在負載滾動體滾動道15與返回通道16之間呈拱形突出而形成之方向轉換道17(於圖1中,僅以不包含蓋體18之狀態來顯示僅一個角落側之2條方向轉換道17)。 On the moving member 13, four return passages 16 are formed to extend parallel to the four load rolling element rolling tracks 15. In addition, the moving member 13 has a cover body 18 on both end surfaces thereof, and is formed in the load rolling body rolling track 15 and the return by a ball guide groove (not shown) formed in an arched depression of the cover body 18. The direction changeover paths 17 formed by arching between the channels 16 (in FIG. 1, the two direction changeover paths 17 on only one corner side are shown only in a state that the cover body 18 is not included).

藉由一對蓋體18作為構成移動構件13端部之構件確實地被固定,而於該等之間形成連結負載滾動體滾動道15與返回通道16之方向轉換道17。藉由返回通道16與方向轉換道17來構成滾珠12之無負載滾動體滾動道19,並藉由無負載滾動體滾動道19與負載滾動體滾動道15之組合來構成無限循環道20。 A pair of cover bodies 18 are surely fixed as the members constituting the ends of the moving member 13, and a direction changing path 17 connecting the rolling track 15 and the return path 16 of the load is formed therebetween. The unloaded rolling body rolling track 19 of the ball 12 is constituted by the return channel 16 and the direction changing track 17, and the infinite circulation track 20 is constituted by a combination of the unloaded rolling body rolling track 19 and the loaded rolling body rolling track 15.

又,於本實施形態之運動導引裝置10之滾珠12之間,設置有較滾珠12柔軟之間隔構件21。再者,圖1所例示之間隔構件21,被設置在軌道軌條11與移動構件13之間者係採用帶狀之間隔構件21,另一方面,被設置在移動構件13與螺桿軸14之間者則採用一個個地被插入滾珠12之間之作為保持器(retainer)之間隔構件21。然而,間隔構件21之種類與設置之組合,並不限定於圖1所例示者,例如,可採用具有作為滾動體之滾珠12之直徑以下之直徑的間隔球(spacer ball)等。如此所設置之間隔構件21,可防止滾珠12彼此之干擾或碰撞、及滾珠12之脫落等,並且可實現 滾珠12之排列運動,而且再加上間隔構件21之自身潤滑效果,而發揮可大幅地改良運動導引裝置10之耐磨耗性之效果。 A spacer member 21 that is softer than the balls 12 is provided between the balls 12 of the motion guide device 10 of this embodiment. In addition, as the spacer member 21 illustrated in FIG. 1, a belt-shaped spacer member 21 is used between the rail 11 and the moving member 13. On the other hand, the spacer member 21 is provided between the moving member 13 and the screw shaft 14. In between, a spacer member 21 is used as a retainer which is inserted between the balls 12 one by one. However, the combination of the type and arrangement of the spacer members 21 is not limited to those illustrated in FIG. 1. For example, a spacer ball having a diameter equal to or smaller than the diameter of the balls 12 as the rolling elements may be used. The spacer member 21 provided in this way can prevent the interference or collision of the balls 12 from each other and the balls 12 from falling off, etc., and can realize the arrangement movement of the balls 12, and the self-lubricating effect of the spacer members 21 can be used to greatly enhance The effect of improving the abrasion resistance of the motion guiding device 10.

此處,作為本實施形態之運動導引裝置10之特徵,例如,作為軌道構件之軌道軌條11,相對於縱截面呈大致U字形之軌道軌條11之外方向側與內方向側係由鋁合金之擠製材料所形成,而軌道軌條11之內部則以由位於外方向側與內方向側之鋁合金之擠製材料所夾入之形式而由FRP所形成。又,於本實施形態中,與滾珠12接觸之滾動體滾動面(滾動體滾動溝11a)之近旁,係由強度較高之金屬材料所形成。藉由具有上述特徵,本實施形態之運動導引裝置10,可維持與習知之運動導引裝置同等以上程度之強度及剛性,且還可實現輕量化。 Here, as a feature of the motion guide device 10 of this embodiment, for example, the rail rail 11 as a rail member is formed by the outer direction side and the inner direction side of the rail rail 11 having a substantially U-shaped longitudinal section. The aluminum alloy is formed of an extruded material, and the inside of the rail 11 is formed by FRP in the form of being sandwiched by the aluminum alloy extruded material located on the outer direction side and the inner direction side. In addition, in the present embodiment, the vicinity of the rolling element rolling surface (rolling element rolling groove 11a) that is in contact with the balls 12 is formed of a metal material having high strength. With the above-mentioned characteristics, the motion guide device 10 of this embodiment can maintain the same strength and rigidity as the conventional motion guide device, and can also reduce the weight.

使用圖3更詳細地對本實施形態之軌道軌條11之構造進行說明。圖3為用以說明本實施形態之軌道軌條11之構造之縱剖視圖。 The structure of the rail 11 of this embodiment will be described in more detail with reference to FIG. 3. FIG. 3 is a longitudinal sectional view for explaining the structure of the track rail 11 of this embodiment.

本實施形態之軌道軌條11係藉由將2個模具兼外層構件32、預浸材層積體31、及滾動部30之3個構件接合所構成,該2個模具兼外層構件32係由鋁合金之擠製材料所構成,該預浸材層積體31係以由2個模具兼外層構件32所夾入之形式而被接合於2個模具兼外層構件32之間之FRP所構成,該滾動部30係相對於2個模具兼外層構件32中位於縱截面大致U字形之內方向側之模具兼外層構件32而設置。 The track rail 11 of this embodiment is formed by joining three members of two mold and outer layer members 32, a prepreg laminated body 31, and a rolling portion 30. The two mold and outer layer members 32 are composed of It is composed of an extruded material of aluminum alloy. The prepreg laminated body 31 is composed of FRP which is sandwiched between two molds and outer layer members 32 in the form of being sandwiched by two molds and outer layer members 32. This rolling part 30 is provided with respect to the mold and outer layer member 32 located in the inner direction side of a substantially U-shaped longitudinal cross-section among the two mold and outer layer members 32.

2個模具兼外層構件32中,位於軌道軌條11之內方向側、即移動構件13之設置側之內方向側的模具兼外層構件32,係形成縱截面呈大致U字形之軌道軌條11之內方向側表面的構 件,且被構成為其厚度相對於軌道軌條11之整體之厚度佔約1/3~1/5左右的構件。於該內方向側之模具兼外層構件32之內側面,形成有用以接合2個滾動部30之2個接合溝部,而該等2個接合溝部係相對於縱截面大致U字形之內方向側之左右位置各形成一個。又,由於內方向側之模具兼外層構件32之外側面係供後述之預浸材層積體31貼附之面,因此平滑之表面形狀所構成。 Among the two molds and outer layer members 32, the mold and outer layer member 32 located on the inner direction side of the track rail 11, that is, on the inner direction side of the installation side of the moving member 13, forms the rail rail 11 having a substantially U-shaped longitudinal section. The inner surface side member is a member having a thickness of about 1/3 to 1/5 of the thickness of the entire rail rail 11. On the inner side of the mold and outer layer member 32 on the inner side, two joint groove portions are formed to join the two rolling portions 30, and the two joint groove portions are substantially U-shaped on the inner direction side with respect to the longitudinal section. One for each of the left and right positions. In addition, since the outer surface of the mold and outer layer member 32 on the inner side is a surface to which the prepreg layered body 31 to be described later is attached, it has a smooth surface shape.

另一方面,2個模具兼外層構件32中,形成軌道軌條11之外方向側、即軌道軌條11之左右側面及底面之外方向側的模具兼外層構件32,係形成縱截面呈大致U字形之軌道軌條11之外方向側表面的構件,且被構成為其厚度相對於軌道軌條11之整體之厚度佔約1/3~1/5左右的構件。由於該外方向側之模具兼外層構件32之內側面,係供後述之預浸材層積體31貼附之面,因此以平滑之表面形狀的構成,且外方向側之模具兼外層構件32之外側面係採用用以構成軌道軌條11之外廓形狀的形狀。再者,由於構成2個模具兼外層構件32之內方向側之模具兼外層構件32及外方向側之模具兼外層構件32,皆由鋁合金之擠製材料所構成,因此可進行低成本且高尺寸精度的製造。 On the other hand, of the two molds and outer layer members 32, the mold and outer layer members 32 forming the outer side of the rail rail 11, that is, the left and right side surfaces and the bottom side of the rail rail 11, are formed in a longitudinal section that is roughly The U-shaped member of the side surface of the track rail 11 in the outer direction is configured as a member having a thickness of about 1/3 to 1/5 of the thickness of the track rail 11 as a whole. The inner surface of the mold and outer layer member 32 on the outer side is a surface for attaching the prepreg laminated body 31 described later, so it has a smooth surface shape, and the mold and outer layer member 32 on the outer side The outer side adopts a shape for forming the outer shape of the track rail 11. Furthermore, since the mold and outer layer member 32 and the mold and outer layer member 32 on the inner direction side of the two molds and the outer layer member 32 are made of an aluminum alloy extruded material, it is possible to achieve low cost and low cost. Manufacturing with high dimensional accuracy.

由金屬材料所構成之滾動部30,被要求高強度與剛性,並且還必須為耐磨耗性之構件。作為被使用於滾動部30之材料,例如,除了可採用如高碳鉻軸承鋼或不鏽鋼、表面硬化用鋼等之硬度較高之材料外,也可採用鋁合金或鈹銅合金、鈦合金等。 The rolling portion 30 made of a metal material is required to have high strength and rigidity, and it must be a wear-resistant member. As the material used for the rolling portion 30, for example, in addition to high-hardness materials such as high-carbon chromium bearing steel, stainless steel, and hardened steel, aluminum alloys, beryllium copper alloys, and titanium alloys can also be used .

另一方面,預浸材層積體31係由FRP所形成,而實現本實施形態之運動導引裝置10之輕量化。該預浸材層積體31係使用黏著劑將呈薄片狀之預浸材加以貼合而重疊之後,藉由進行加 壓或加熱所形成之構件。所採用之FRP之種類,較佳為CFRP(Carbon Fiber Reinforced Plastics:碳纖維強化塑膠)、GFRP(Glass Fiber Reinforced Plastics:玻璃纖維強化塑膠)、KFRP(Kevlar Fiber Reinforced Plastics:克維拉纖維強化塑膠)中之至少一者。尤其,CFRP在強度方面極為優異,由於可藉由使碳纖維之層積方向或層積數變化,而使所期望之形狀具有強度且可謀求輕量化,因此為較佳之材料。 On the other hand, the prepreg layered body 31 is formed of FRP, and the weight of the motion guide device 10 of this embodiment is reduced. The prepreg layered body 31 is a member formed by laminating and laminating prepregs in a sheet shape using an adhesive, and then applying pressure or heating. The type of FRP used is preferably CFRP (Carbon Fiber Reinforced Plastics), GFRP (Glass Fiber Reinforced Plastics), KFRP (Kevlar Fiber Reinforced Plastics) At least one of them. In particular, CFRP is extremely excellent in strength, and can change the lamination direction or number of laminations of carbon fibers to make the desired shape strong and lightweight, so it is a better material.

再者,於圖1、圖2及圖3所示之本實施形態之運動導引裝置10中,雖僅軌道軌條11係由金屬材料及FRP所構成,但本發明並不限定於上述實施形態,其他構件,例如移動構件13,也可由金屬材料及FRP來構成。 Furthermore, in the motion guiding device 10 of this embodiment shown in Figs. 1, 2 and 3, although only the rail 11 is made of a metal material and FRP, the present invention is not limited to the above-mentioned implementation. The form, other members, such as the moving member 13, may also be composed of a metal material and FRP.

以上,已使用圖1至圖3,對本實施形態之運動導引裝置10之基本構成進行說明。其次,對本實施形態之運動導引裝置10之製造方法進行說明。再者,以下所說明之製造方法,係設為對圖1至圖3所示之本實施形態之軌道軌條11之製造方法所進行者。此處,圖4為用以說明本實施形態之軌道軌條11之製造方法之流程圖。又,圖5為用以說明與圖4所示之流程圖對應之本實施形態之軌道軌條之製造方法之示意圖。 The basic configuration of the motion guidance device 10 according to this embodiment has been described above with reference to FIGS. 1 to 3. Next, a method for manufacturing the motion guide device 10 according to this embodiment will be described. It should be noted that the manufacturing method described below is performed on the manufacturing method of the rail 11 of the present embodiment shown in FIGS. 1 to 3. Here, FIG. 4 is a flowchart for explaining the manufacturing method of the rail 11 of this embodiment. In addition, FIG. 5 is a schematic diagram for explaining a method for manufacturing a rail rail of this embodiment corresponding to the flowchart shown in FIG. 4.

於本實施形態之軌道軌條11之製造方法中,首先,實施用以準備2個模具兼外層構件32(321、322)之模具兼外層構件準備步驟(步驟S10)。如圖5中之分圖(a)所示,模具兼外層構件32(321、322)係構成縱截面呈大致U字形之軌道軌條11之外方向側(321)及內方向側(322)之構件,且由鋁合金之擠製材料所構成。該模具兼外層構件32(321、322)由於為鋁合金之擠製材料,且因為 亦是加工較容易並且輕量且具有剛性之構件,因此適合作為構成軌道軌條11之外廓之構件。又,由於可藉由擠製加工而容易地成型為任何形狀,而可適用於任何形狀之軌道構件,因此較佳。 In the manufacturing method of the track rail 11 of this embodiment, first, a mold and outer layer preparation step for preparing two molds and outer layer members 32 (321, 322) is performed (step S10). As shown in part (a) of FIG. 5, the mold and outer layer member 32 (321, 322) constitutes the outer direction side (321) and the inner direction side (322) of the rail rail 11 having a substantially U-shaped longitudinal section. It is made of aluminum alloy extruded material. Since the mold and outer layer member 32 (321, 322) is an extruded material of aluminum alloy, and because it is also a relatively easy to process, lightweight, and rigid member, it is suitable as a member constituting the outline of the rail 11. Moreover, it can be easily formed into any shape by extrusion processing, and can be applied to any shape of the track member, so it is preferable.

其次,對在模具兼外層構件準備步驟(步驟S10)所準備之2個模具兼外層構件32(321、322),藉由對該模具兼外層構件32(321、322)之表面進行化學或物理性之表面處理,而實施對模具兼外層構件32(321、322)之表面形成凹凸形狀之表面處理步驟(步驟S11)。於該表面處理步驟(步驟S11)中,如圖5中之分圖(b)所示,相對於2個模具兼外層構件32(321、322)中位於軌道軌條11之外方向側之一側的模具兼外層構件321,對其上表面側之面實施表面處理,並相對於位於軌道軌條11之內方向側之另一側的模具兼外層構件322,對其下表面側之面實施表面處理。亦即,對供後述之預浸材層積體31接合之側的面,實施表面處理。再者,於本實施形態之表面處理步驟(步驟S11)中,進行使用酸等之化學用品將模具兼外層構件32(321、322)之表面化學性地粗化,而對模具兼外層構件32(321、322)形成在顯微鏡等級下呈凹凸形狀之處理。如此,藉由形成顯微鏡等級之微細之凹凸形狀,可增加使在後步驟中被塗佈之用於預浸材黏著之黏著劑進入該凹凸形狀時模具兼外層構件32(321、322)與黏著劑之接觸面積,而實現牢固之接合狀態。 Next, the two mold and outer layer members 32 (321, 322) prepared in the mold and outer layer member preparation step (step S10) are chemically or physically processed on the surface of the mold and outer layer member 32 (321, 322). The surface treatment step is performed to form a concave-convex shape on the surface of the mold and outer layer member 32 (321, 322) (step S11). In this surface treatment step (step S11), as shown in the partial view (b) in FIG. 5, one of the two mold and outer layer members 32 (321, 322) is located on one of the outer sides of the rail 11 in the direction direction. The mold and outer layer member 321 on the side is subjected to surface treatment on the surface on the upper surface side, and the surface of the lower surface side is applied to the mold and outer layer member 322 on the other side on the inner side of the rail 11. Surface treatment. That is, the surface on the side where the prepreg laminated body 31 to be described later is joined is subjected to a surface treatment. Furthermore, in the surface treatment step (step S11) of this embodiment, the surface of the mold and outer layer member 32 (321, 322) is chemically roughened using a chemical product such as an acid, and the mold and the outer layer member 32 are chemically roughened. (321, 322) A process having a concave-convex shape at a microscope level is formed. In this way, by forming a microscopic concave-convex shape, it is possible to increase the mold and outer layer members 32 (321, 322) and adhesion when the adhesive for prepreg material coating applied in the subsequent step enters the concave-convex shape. Agent contact area to achieve a firm bonding state.

其次,實施使用黏著劑對2個模具兼外層構件32(321、322)中一模具兼外層構件321之已進行表面處理之面貼合預浸材311之預浸材層積步驟(步驟S12)(參照圖5中之分圖(c))。於本實施形態中,使用黏著劑對位於軌道軌條11之外方向側之一側的模具兼外層構件321,一次一片地黏著片狀之預浸材311而加 以層積。藉由該預浸材層積步驟(步驟S12)之實施,使預浸材311被層積至既定之厚度尺寸,而形成預浸材層積體31。 Next, a step of laminating the prepreg 311 to the surface of one of the mold and the outer layer member 321 of the two molds and the outer layer members 32 (321, 322) by using an adhesive is carried out. (Refer to the sub-graph (c) in FIG. 5). In the present embodiment, a sheet-shaped prepreg 311 is adhered to the mold and outer layer member 321 located on one side of the outer side of the track rail 11 on the side by using an adhesive and laminated. By implementing the prepreg lamination step (step S12), the prepreg 311 is laminated to a predetermined thickness and the prepreg laminate 31 is formed.

位於軌道軌條11之內方向側之另一側的模具兼外層構件322,係藉由黏著劑被黏著於藉由預浸材層積步驟(步驟S12)而被層積至既定之厚度尺寸之預浸材層積體31。該另一模具兼外層構件322,因為在前述之表面處理步驟(步驟S11)中,於下方向側形成有已進行表面處理之面(參照圖5中之分圖(b)),因此藉由對該下方向側之面塗佈黏著劑,並與預浸材層積體31進行貼合,而可準備軌道軌條11之半成型品(半成型品準備步驟、步驟S13)。亦即,於該半成型品準備步驟(步驟S13)之階段,已大致完成軌道軌條11之外廓形狀。 The mold and outer layer member 322 located on the other side of the inner side of the track rail 11 is adhered by an adhesive to a layer of a predetermined thickness through a prepreg lamination step (step S12). Prepreg laminated body 31. In the other mold and outer layer member 322, in the aforementioned surface treatment step (step S11), a surface that has been subjected to a surface treatment is formed on the lower side (refer to the sub-graph (b) in FIG. 5). An adhesive is applied to the surface on the lower side and bonded to the prepreg layered body 31 to prepare a semi-molded product of the rail 11 (semi-molded product preparation step, step S13). That is, at the stage of the semi-molded product preparation step (step S13), the outline shape of the track rail 11 has been substantially completed.

接著,實施藉由對在半成型品準備步驟(步驟S13)所準備之半成型品進行加熱及加壓,來得到軌道軌條11之成型品的加熱/加壓步驟(步驟S14)(參照圖5中之分圖(e))。於本實施形態之加熱/加壓步驟(步驟S14)中,2個模具兼外層構件32(321、322),係作為模具而加以利用。而且,將2個模具兼外層構件32(321、322)作為被配置於上下之上模具(322)及下模具(321)而加以利用,並藉由一邊於上下方向施加壓力一邊加熱,而使預浸材層積體31被成型為具有既定之強度之FRP。再者,習知技術之FRP之成型方法雖準備鋁等之金屬製之模具,並使用該模具進行加熱/加壓加工,但於本實施形態之加熱/加壓步驟(步驟S14)中,由於採用使用構成軌道軌條11之外廓之模具兼外層構件32(321、322)來作為模具之方法,因此可降低製造步驟之工時,且在生產性及成本面很優異。又,本實施形態之加熱/加壓步驟(步驟S14)之具體方法,只要可採用使用 模具兼外層構件32(321、322)來作為模具之方法,也可將過去所周知之FRP製造方法應用於本發明,例如,以加熱/加壓步驟(步驟S14)所實施之加熱或加壓,也可藉由壓製成型法、預浸材壓製成型法等方法來實施。 Next, a heating / pressurizing step (step S14) of obtaining a molded article of the rail 11 by heating and pressing the semi-molded article prepared in the semi-molded article preparation step (step S13) is performed (see FIG. Figure 5 (e)). In the heating / pressurizing step (step S14) of this embodiment, two molds and outer layer members 32 (321, 322) are used as molds. The two molds and outer layer members 32 (321, 322) are used as the upper and lower molds (322) and (321), and are heated by applying pressure in the vertical direction while heating. The prepreg laminated body 31 is formed into an FRP having a predetermined strength. Furthermore, although the conventional FRP molding method prepares a metal mold such as aluminum and uses the mold to perform heating / pressing processing, in the heating / pressing step (step S14) of this embodiment, The method of using the mold and outer layer members 32 (321, 322) constituting the outline of the rail 11 as a mold can reduce the number of man-hours in the manufacturing steps and is excellent in productivity and cost. In addition, as for the specific method of the heating / pressing step (step S14) of this embodiment, as long as a method using a mold and outer layer member 32 (321, 322) as a mold can be used, a conventionally known FRP manufacturing method can also be applied In the present invention, for example, the heating or pressing performed in the heating / pressing step (step S14) may be performed by a method such as a press molding method, a prepreg pressing method, or the like.

最後,藉由對在加熱/加壓步驟(步驟S14)中所得到之成型品進行精加工,來得到作為軌道軌條11之最終完成品的實施精加工步驟(步驟S15)。於該精加工步驟(步驟S15)中,如圖5中之分圖(f)所示,藉由加工來形成軌道軌條11之使用時所需要之複數個螺栓安裝孔11b等。又,藉由對位於軌道軌條11之內方向側之另一側的模具兼外層構件322,設置由金屬材料所構成之滾道部30,而形成滾動體滾動溝11a。藉由該精加工步驟(步驟S15)之實施,便完成本實施形態之軌道軌條11。 Finally, the finished product obtained in the heating / pressurizing step (step S14) is subjected to finishing processing to obtain a finishing step (step S15) as a final finished product of the track rail 11. In this finishing step (step S15), as shown in the sub-figure (f) in FIG. 5, a plurality of bolt mounting holes 11b and the like required for the use of the track rail 11 are formed by processing. In addition, a rolling element rolling groove 11 a is formed by providing a raceway portion 30 made of a metal material to the mold and outer layer member 322 located on the other side of the inner side of the rail 11. By implementing this finishing step (step S15), the track rail 11 of this embodiment is completed.

再者,於應用FRP之習知技術之運動導引裝置中,於為了固定與其他構件之固定等而對該運動導引裝置進行攻牙加工或開孔加工等之情形時,存在有在對FRP進行加工之加工部,會發生纖維之外突、變成絨毛狀、有毛邊等不良情形之問題。然而,根據藉由前述之加工步驟所製造之本實施形態之軌道軌條11,為了與其他構件之固定等所設置之攻牙與孔,由於只要藉由對在製造時能作為模具而加以利用之2個模具兼外層構件32(321、322)進行加工而形成即可,因此不會發生對FRP直接進行加工之情形時所發生之纖維之外突、變成絨毛狀、有毛邊等之不良情形。因此,根據本實施形態,可解決為了修正FRP所發生之不良之追加工的工時,而可得到降低製造成本的效果。又,根據本實施形態,由於只要對2個模具兼外層構件32(321、322)進行用以與其他構件之固定等之部 位的加工即可,因此上述構成可稱之為在設計上之限制非常少之構成。亦即,相較於對FRP設置攻牙或孔之習知技術,如本實施形態般對由鋁合金所構成之模具兼外層構件32(321、322)設置攻牙或孔,在強度上也較為優異。此外,於對由鋁合金所構成之模具兼外層構件32(321、322)之加工中,由於不需要進行如對FRP之加工般考慮纖維之方向之加工,因此對攻牙或孔等之設置位置或形狀之限制非常少。亦即,根據本實施形態,可提供能實現輕量化並且設計上之限制少,而且可降低製造成本之新穎之運動導引裝置。 Furthermore, in the motion guide device using the conventional technology of FRP, when the motion guide device is subjected to tapping processing or drilling processing in order to fix the fixing with other components, etc., there are The processing part of the FRP process may cause problems such as fiber protruding, fluffy, and burrs. However, according to the track rail 11 of the present embodiment manufactured by the aforementioned processing steps, the taps and holes provided for fixing with other members and the like are used as long as they can be used as molds at the time of manufacturing. The two molds and outer layer members 32 (321, 322) can be formed by processing, so there will be no problems such as fiber protrusion, fluff, burrs, etc. that occur when the FRP is directly processed. . Therefore, according to the present embodiment, it is possible to solve the man-hours of the retro-processing for correcting the defectiveness of the FRP, and to obtain the effect of reducing the manufacturing cost. In addition, according to this embodiment, since the two molds and the outer layer member 32 (321, 322) need only be processed to fix other parts, etc., the above configuration can be called a design limitation. Very few components. That is, compared with the conventional technique of providing tapping holes or holes to the FRP, as in the present embodiment, tapping holes or holes are provided to the mold and outer layer member 32 (321, 322) composed of aluminum alloy, and the strength is also improved. More excellent. In addition, in the processing of the mold and outer layer member 32 (321, 322) composed of aluminum alloy, since the processing of the fiber direction is not required as in the processing of FRP, the setting of taps or holes is required. There are very few restrictions on location or shape. That is, according to the present embodiment, it is possible to provide a novel motion guidance device which can achieve weight reduction, has few design restrictions, and can reduce manufacturing costs.

以上,雖已對本發明之較佳實施形態進行說明,但本發明之技術範圍並不限定於上述實施形態所記載之範圍。於上述實施形態中,可增加各種變更或改良。 Although the preferred embodiments of the present invention have been described above, the technical scope of the present invention is not limited to the scope described in the above embodiments. Various changes or improvements can be added to the above-mentioned embodiment.

例如,於前述之實施形態中,雖已例示並說明模具兼外層構件32(321、322)係由鋁合金構成之擠製材料所構成之情形,但本發明之模具兼外層構件,只要為鋁合金之擠製材料等而可實現輕量化,且可於壓製成型法或預浸材壓製成型法等之FRP之製造方法中作為模具而發揮功能之材料,也可採用任何材料。 For example, in the foregoing embodiment, although the case where the mold and the outer layer member 32 (321, 322) is made of an extruded material made of aluminum alloy has been exemplified and explained, the mold and the outer layer member of the present invention may be aluminum An alloy extruded material and the like can be made lightweight, and can be used as a material for a mold in a FRP manufacturing method such as a press molding method or a prepreg pressing method, and any material may be used.

又,於前述之本實施形態中,雖已對在加熱/加壓步驟(步驟S14)所實施之加熱或加壓,也可藉由壓製成型法、預浸材壓製成型法等之方法加以實施進行說明,但於本發明方法中,只要為使用模具之成型法,也可採用其他之FRP製造方法。 In the foregoing embodiment, the heating or pressing performed in the heating / pressing step (step S14) may be performed by a method such as a press molding method or a prepreg pressing method. Although it demonstrates, in the method of this invention, if it is a molding method using a mold, other FRP manufacturing methods may be used.

又,於前述之本實施形態之加熱/加壓步驟(步驟S14)中,採用2個模具兼外層構件32(321、322)作為模具而加以利用之方法。亦即,將2個模具兼外層構件32(321、322)作為被配置於上下之上模具(322)及下模具(321)加以利用,並藉由一邊於上下方向 施加壓力一邊進行加熱,而使預浸材層積體31被成型為具有既定之強度之FRP。然而,於本發明及本發明方法中,也可採用設為使用一個模具兼外層構件32,而將其僅利用於上模具(322)或下模具(321)之任一者之構成。例如,於本實施形態之軌道軌條11中,也可僅於軌道軌條11之內方向側或外方向側之任一者配置一個模具兼外層構件32,並且其他之部位設為藉由被接合於該一個模具兼外層構件32之預浸材層積體31所構成。如此,本發明係可取得多種形態者,且為具有非常廣泛之應用範圍者。 In the heating / pressurizing step (step S14) of the aforementioned embodiment, a method of using two molds and outer layer members 32 (321, 322) as molds is used. That is, the two molds and the outer layer member 32 (321, 322) are used as the upper mold (322) and the lower mold (321) which are disposed on the upper and lower molds, and are heated while applying pressure in the vertical direction, and The prepreg laminated body 31 is formed into an FRP having a predetermined strength. However, in the present invention and the method of the present invention, a configuration in which one mold and the outer layer member 32 are used and only one of the upper mold (322) and the lower mold (321) can be used. For example, in the track rail 11 of the present embodiment, one mold and outer layer member 32 may be arranged only on either the inner direction side or the outer direction side of the track rail 11, and the other parts may be set by the The prepreg laminated body 31 joined to the one mold and the outer layer member 32 is configured. In this way, the present invention can be obtained in various forms, and has a very wide range of applications.

又,於前述之本實施形態中,已例示而說明運動導引裝置被構成為線性導引及滾珠螺桿被組合成為一體構造之形式之運動導引裝置10之情形。然而,本發明之應用範圍,並非被限定於本實施形態所例示之形式之運動導引裝置者,而可應用於任何形式之運動導引裝置。藉由將本發明應用於過去周知之運動導引裝置,而可提供能實現裝置之輕量化之運動導引裝置。 Furthermore, in the foregoing embodiment, the case where the motion guide device is configured as a linear guide and the ball screw is integrated into a motion guide device 10 in an integrated structure has been exemplified and explained. However, the scope of application of the present invention is not limited to those in the form of motion guidance devices exemplified in this embodiment, but can be applied to any form of motion guidance devices. By applying the present invention to a motion guiding device known in the past, it is possible to provide a motion guiding device capable of reducing the weight of the device.

增加前述之變更或改良之形態,也可被包含於本發明之技術範圍內,此由申請專利範圍之記載即可清楚得知。 The form of adding the aforementioned changes or improvements can also be included in the technical scope of the present invention, which can be clearly understood from the description of the scope of patent application.

Claims (4)

一種運動導引裝置之製造方法,該運動導引裝置具有:軌道構件,其具備有滾動體滾動面;移動構件,其具備有與上述滾動體滾動面對向之負載滾動體滾動面;以及複數個滾動體,其等可滾動自如地被設置於由上述滾動體滾動面及上述負載滾動體滾動面所構成之負載滾動體滾動道內;上述運動導引裝置藉由具有上述構成,可使上述移動構件朝上述軌道構件之軸線方向或圓周方向往返運動自如或旋轉運動自如;如此之運動導引裝置之製造方法,其特徵在於,藉由執行如下之處理,可得到上述軌道構件或上述移動構件;而該處理包含有:模具兼外層構件準備步驟,其準備模具兼外層構件;預浸材層積步驟,其使用黏著劑將預浸材貼合於上述模具兼外層構件;加熱/加壓步驟,其藉由對經上述預浸材層積步驟所得到之上述軌道構件或上述移動構件之半成型品進行加熱或加壓,來得到上述軌道構件或上述移動構件之成型品;以及精加工步驟,其藉由對在上述加熱/加壓步驟中所得到之上述成型品進行精加工,來得到作為上述軌道構件或上述移動構件之最終完成品。     A method for manufacturing a motion guide device, the motion guide device comprising: a track member provided with a rolling body rolling surface; a moving member provided with a load rolling body rolling surface facing the rolling body rolling surface; and a plurality of Rolling bodies, which are rotatably provided in the rolling track of the load rolling body composed of the rolling surface of the rolling body and the rolling surface of the loaded rolling body; the motion guide device having the above structure can make the above The moving member can move back and forth or rotate freely in the axial direction or the circumferential direction of the above-mentioned track member; the manufacturing method of such a motion guide device is characterized in that the above-mentioned track member or the above-mentioned moving member can be obtained by performing the following processing ; And the process includes: a mold and outer layer preparation step, which prepares the mold and outer layer member; a prepreg layering step, which uses an adhesive to adhere the prepreg to the mold and outer layer member, and a heating / pressurizing step By forming the half of the track member or the moving member obtained through the prepreg lamination step. Heating or pressurizing the product to obtain the molded article of the rail member or the moving member; and a finishing step, which is obtained by finishing the molded article obtained in the heating / pressing step as The final finished product of the track member or the moving member.     如請求項1之運動導引裝置之製造方法,其中,上述模具兼外層構件係由鋁或鋁合金所構成之擠製材料。     The method for manufacturing a motion guiding device according to claim 1, wherein the mold and the outer layer member are an extruded material composed of aluminum or an aluminum alloy.     如請求項1或2之運動導引裝置之製造方法,其中,於上述加 熱/加壓步驟中,藉由利用上述模具兼外層構件來作為模具,實施對上述半成型品之加熱或加壓。     The method for manufacturing a motion guiding device according to claim 1 or 2, wherein in the heating / pressurizing step, heating or pressurizing the semi-molded product is performed by using the mold and the outer layer member as a mold.     如請求項1或2之運動導引裝置之製造方法,其中,在上述加熱/加壓步驟中所實施之加熱或加壓,係藉由壓製成型法、預浸材壓製成型法、預浸材高壓釜成型法中之任一者來實施。     The method for manufacturing a motion guiding device according to claim 1 or 2, wherein the heating or pressing performed in the heating / pressing step is performed by a press molding method, a prepreg pressing method, or a prepreg. Any one of the autoclave molding methods is carried out.    
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