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TW201803507A - Cake cutting device to equally cut a circular or square cake automatically to provide effects of convenient operation and excellent cutting quality - Google Patents

Cake cutting device to equally cut a circular or square cake automatically to provide effects of convenient operation and excellent cutting quality Download PDF

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Publication number
TW201803507A
TW201803507A TW105123298A TW105123298A TW201803507A TW 201803507 A TW201803507 A TW 201803507A TW 105123298 A TW105123298 A TW 105123298A TW 105123298 A TW105123298 A TW 105123298A TW 201803507 A TW201803507 A TW 201803507A
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Taiwan
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cake
cutting
servo motor
unit
cut
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TW105123298A
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Chinese (zh)
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TWI600399B (en
Inventor
王勝遠
魏正宇
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崴宇科技股份有限公司
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Publication of TW201803507A publication Critical patent/TW201803507A/en

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Abstract

The present invention provides a cake cutting device, which comprises a casing, a carrier member, a visual recognition unit, a cutting unit and a driver unit, and a control unit, wherein the visual recognition unit is arranged at a suitable location of the casing to capture an image of a cake to be cut (either a circular one or a square one) and information of the captured image is transmitted to the control unit; and the control unit provides an operation interface to allow an operator to input cutting parameters according to the captured cake image for automatic activation of the cutting unit, so that cutting is carried out according to the related input cutting parameters (such as number of cut and compensation value), so as to equally cut a circular or square cake to provide effects of convenient operation and excellent cutting quality.

Description

蛋糕切割裝置 Cake cutting device

本發明係有關於一種蛋糕切割裝置,特別是指一種能夠透過電腦操作設定參數,對圓形或方形蛋糕進行自動切割,並提供均等切割效果之蛋糕切割裝置。 The invention relates to a cake cutting device, in particular to a cake cutting device capable of automatically cutting round or square cakes by setting parameters through computer operation and providing an equal cutting effect.

按,近年來蛋糕在人們的日常生活中儼然已扮演著不可或缺的角色,舉凡家庭慶生、公司尾牙、各式各樣的慶典,皆常見以五花八門的蛋糕來襯托慶祝的主題。因此對於蛋糕切製的要求便相對提升,為了賦予每片蛋糕有整齊精美的外觀,捨棄傳統的手工切割易造成刀具與被切割蛋糕之間的沾黏,影響切製品質,而改採機械化切割來替代,似乎已成為業界的趨勢。 According to recent years, cakes have played an indispensable role in people's daily lives. For example, family celebrations, company tails, and various celebrations are often celebrated with a variety of cakes. Therefore, the requirements for cake cutting have been relatively increased. In order to give each cake a neat and exquisite appearance, abandoning traditional manual cutting can easily cause sticking between the cutter and the cake being cut, affecting the cutting quality, and instead use mechanical cutting. Instead, it seems to have become a trend in the industry.

惟,現有之具有超聲波刀具的蛋糕切割機由於結構限制,無法提供圓形及方形不同形狀的蛋糕進行切製,亦即,針對圓形或方形的蛋糕需更換笨重的切割基板、甚至須兩台不同的機器,且不論是圓形或方形的蛋糕為避免在切製時蛋糕偏移,常利用支架(fingers)來固定蛋糕的位置,但卻造成蛋糕邊緣裝飾奶油的破壞,更且在切製前均必須將蛋糕擺放在機台所指定的位置,否則對於圓形蛋糕會因為圓心的偏離而導致蛋糕切出來會有大小片不均的現象,而對於方型蛋糕雖無圓心偏離的問題,但是,仍然存在切製時因為刀具本身的厚度造成蛋糕的偏移,而造成最後切割出的小蛋糕大小不均,如是,將造成最終切割成品不佳,有鑑於以上種種現有蛋糕切割機所存在之瑕疵,確有進一步改善必要。 However, the existing cake cutters with ultrasonic cutters cannot provide round and square cakes for cutting due to structural limitations. That is, for round or square cakes, it is necessary to replace bulky cutting substrates, or even two Different machines, whether round or square cakes, in order to avoid cake shifting during cutting, often use brackets (fingers) to fix the position of the cake, but cause damage to the decorative cream on the edge of the cake and cut Before, the cake must be placed at the designated position of the machine, otherwise the round cake will be cut out due to the deviation of the center of the circle, and there will be unevenness in the size of the cake. For the square cake, there is no problem of deviation of the center of the circle. However, there are still deviations in the cake due to the thickness of the cutter during cutting, which results in uneven size of the final cut cake. If so, the final cut product is not good. In view of the existence of the above existing cake cutting machines, The flaws are indeed necessary for further improvement.

本發明之一目的,即在於提供一種蛋糕切割裝置,藉內 建之攝影鏡頭對背光板及置於該背光板上的圓形或方形蛋糕進行拍攝,並將所拍攝之該背光板及該蛋糕之影像透過控制器進行視覺比對,辨識出該蛋糕於該背光板上的位置,並對圓形蛋糕自動判定圓心所在,以利切割蛋糕時精準下刀,如此可有效避免人工擺放所產生的錯誤及擺放定位困難,並達到被切割蛋糕自動定位的省時省力效果。 One object of the present invention is to provide a cake cutting device. The built-in photographic lens photographs the backlight plate and the round or square cake placed on the backlight plate, and visually compares the captured image of the backlight plate and the cake through the controller to identify the cake in the The position of the backlight plate and the center of the circle cake are automatically determined to facilitate accurate knife cutting when cutting the cake. This can effectively avoid errors caused by manual placement and difficult positioning, and achieve automatic positioning of the cut cake. Save time and effort.

本發明之再一目的,即在於提供一種蛋糕切割裝置,能夠於進行方型蛋糕切割時,依據刀具之厚度設定誤差補償值,以找出每一刀的正確切割位置,達到均等切割的效果。 Another object of the present invention is to provide a cake cutting device, which can set an error compensation value according to the thickness of a cutter when cutting a square cake, so as to find the correct cutting position of each cutter and achieve the effect of equal cutting.

為達到上述目的,本發明蛋糕切割裝置包括:具有基座及採光罩之殼體、由切割板與背光燈箱層疊組成之承載件、呈ㄇ形且具有左支撐腳、右支撐腳及連臂之支撐架、由攝影鏡頭及攝影機模組組成之視覺辨識單元、設於該殼體與採光罩內部之切割單元及驅動單元,以及控制單元,其中該視覺辨識單元之攝影鏡頭設於該採光罩內部並對該承載件上放置的蛋糕進行拍攝以擷取蛋糕影像,該攝影機模組設於該收納箱,依據該攝影鏡頭所擷取之蛋糕攝影產生以相素(pixel)為單位之第一座標參數(影像資料);該驅動單元包括:X軸驅動組件、Y軸驅動組件、Z軸驅動組件及R軸驅動組件,其中該X軸驅動組件主要包含第一滾珠螺桿與第一伺服馬達,該第一滾珠螺桿具有相對兩末端,其一末端連接該第一滑動座,另一末端連接該第一伺服馬達,藉該第一伺服馬達驅動該第一滾珠螺桿轉動,讓該第一滑動座沿該支撐架之該連接臂作橫向位移;該Y軸驅動組件主要包含第二滾珠螺桿與第二伺服馬達,該第二滾珠螺桿設於該背光板下方,位於該凸肋之相對兩側,該第二伺服馬達電性連接該第二滾珠螺桿並設於該工作檯面上,藉該第二伺服馬達驅動該第二滾珠螺桿轉動,讓該背光板沿該工作檯面作前後位移;該Z軸驅動組件包含第三滾珠螺桿與第三伺服馬達,該第三滾珠螺桿電性連接該第三伺服馬達並設於該第一滑動座頂端,藉該第三伺服馬達驅動該第三滾珠螺桿升降,讓該第二滑動座沿該第一滑動座作上下位移;該R軸驅動組件包含鏈輪皮帶與第四伺服馬達,該鏈輪皮帶繞設於該鏈輪並與該第四伺服馬達連接,藉該第 四伺服馬達驅動該鏈輪皮帶轉動,讓該旋轉座在該第二滑動座內作水平轉動。 In order to achieve the above-mentioned object, the cake cutting device of the present invention includes: a housing having a base and a lighting cover, a carrier composed of a cutting plate and a backlight box stacked, a ㄇ shape having a left supporting leg, a right supporting leg, and a connecting arm A support frame, a visual recognition unit composed of a photographic lens and a camera module, a cutting unit and a driving unit provided inside the housing and the lighting cover, and a control unit, wherein the photographic lens of the visual recognition unit is provided inside the lighting cover The cake placed on the carrier is photographed to capture the cake image. The camera module is set in the storage box, and the first coordinates in pixels are generated according to the cake photography captured by the photographic lens. Parameters (image data); the driving unit includes: an X-axis driving component, a Y-axis driving component, a Z-axis driving component, and an R-axis driving component, wherein the X-axis driving component mainly includes a first ball screw and a first servo motor; The first ball screw has two opposite ends, one end of which is connected to the first sliding seat, and the other end of which is connected to the first servo motor, which is driven by the first servo motor. A ball screw rotates to make the first sliding seat move laterally along the connecting arm of the support frame; the Y-axis drive assembly mainly includes a second ball screw and a second servo motor, and the second ball screw is provided on the backlight plate The second servo motor is electrically connected to the second ball screw and is disposed on the work surface. The second servo motor drives the second ball screw to rotate to allow the backlight board to rotate. Back-and-forth displacement along the table surface; the Z-axis drive assembly includes a third ball screw and a third servo motor, and the third ball screw is electrically connected to the third servo motor and is provided on the top of the first slide base, and the first Three servo motors drive the third ball screw to move up and down, allowing the second sliding seat to move up and down along the first sliding seat; the R-axis drive assembly includes a sprocket belt and a fourth servo motor, and the sprocket belt is wound around the The sprocket is connected to the fourth servo motor. Four servo motors drive the sprocket belt to rotate, so that the rotary base rotates horizontally in the second sliding base.

該控制單元,包含:可編程序控制器(Programmable Logic Controller,以下簡稱PLC)、集線器(以下簡稱HUB)、及人機介面(以下簡稱HMI),以及電荷偶合元件(Charge-coupled Device,以下簡稱CCD),其中該PLC包含:電路模組、CPU模組、I/O模組、電源模組,該電路模組主要包括與該第一伺服馬達、該第二伺服馬達、該第三伺服馬達、該第四伺服馬達、該視覺辨識單元及該超聲波元件,以及採光罩側邊開口啟閉等作電性連接之積體電路,該積體電路透過該I/O模組將資料傳輸至該CPU模組;該CPU模組用於管理所有的運作程序,能夠將該第一伺服馬達、該第二伺服馬達、該第三伺服馬達、該第四伺服馬達、該視覺辨識單元及該超聲波元件,以及採光罩側邊開口啟閉等運作的先後順序進行運算與處理,並建置多組溝通指令與資料,包含:語言切換、初始化、參數設定、單動切製、全自動切製、模擬演示切製設定、方形(含長方形)切割、圓形切割、方形(含長方形)切割尺寸歷史記錄、圓形切割尺寸歷史記錄、手動模式、異常訊息、異常訊息歷史記錄等,亦即,透過該CPU模組能夠經設定後控制該X軸驅動組件、該Y軸驅動組件、該Z軸驅動組件及該R軸驅動組件及該超聲波元件,以及該採光罩等在一定的運作順序下進行,例如:控制該採光罩側邊開口啟閉、控制該第一伺服馬達、該第二伺服馬達、該第三伺服馬達、該第四伺服馬達作不同時間的相互的運作處理,或是控制該攝影單元擷取蛋糕影像、辨識蛋糕的尺寸及位置設定,或是設定方形蛋糕的長寬及每切一刀之後所增加補償值、設定圓形蛋糕圓心的自動判定等,以及將所建置多組運作程式之各項功能提供操作選項,如是,經由該CPU模組所建置多組運作程式及運算與處理後資訊,透過該I/O模組傳輸至HUB;該HUB再將該PLC運算處理的資料分別傳輸至該HMI與CCD;該HMI包含硬體部分的處理器、顯示單元、數據存儲單元及I/O單元,以及畫面組態軟體,由該PLC運算處理的資料傳入後,先經 該畫面組態軟體製作“畫面檔”,再下載到HMI的處理器中執行,並由該顯示單元顯示出相關資料;該CCD包含複數電容,能將該PLC運算處理的影像資料轉變成數字訊號傳輸,即將該攝影機模組之攝影鏡頭接收之第一座標參數(影像資料),轉換為以毫米為單位之第二座標參數(數字訊號);如是,藉該控制單元即可以將欲切割之蛋糕經由該HMI之顯示單元與該CCD的數字訊號,將相關的參數例如:切割蛋糕片數、補償值…等輸入,即能夠自動判定蛋糕的位置/圓心並進行切割。 The control unit includes: a programmable logic controller (hereinafter referred to as PLC), a hub (hereinafter referred to as HUB), and a human-machine interface (hereinafter referred to as HMI), and a charge-coupled device (referred to as below) CCD), wherein the PLC includes: a circuit module, a CPU module, an I / O module, and a power module, and the circuit module mainly includes the first servo motor, the second servo motor, and the third servo motor , The fourth servo motor, the visual recognition unit and the ultrasonic element, and an integrated circuit for electrical connection such as opening and closing of a side opening of the lighting cover, and the integrated circuit transmits data to the integrated circuit through the I / O module. CPU module; the CPU module is used to manage all the operating programs, and it is capable of the first servo motor, the second servo motor, the third servo motor, the fourth servo motor, the visual recognition unit, and the ultrasonic element , As well as the opening and closing of the side opening of the lighting hood. The operations and calculations are performed in sequence, and multiple sets of communication instructions and data are established, including: language switching, initialization, parameter setting, single action cutting, full Automatic cutting, simulation cutting settings, square (including rectangle) cutting, circular cutting, square (including rectangular) cutting size history, circular cutting size history, manual mode, exception message, exception message history, etc. That is, through the CPU module, the X-axis drive module, the Y-axis drive module, the Z-axis drive module, the R-axis drive module, the ultrasonic element, and the lighting cover can be controlled in a certain operation after being set. Perform in sequence, for example: controlling the opening and closing of the side opening of the lighting cover, controlling the first servo motor, the second servo motor, the third servo motor, and the fourth servo motor to perform mutual operation processing at different times, or Is to control the camera unit to capture the cake image, identify the size and position settings of the cake, or set the length and width of the square cake and the added compensation value after each cut, set the automatic determination of the center of the round cake, etc. The various functions of the multi-program operation program provide operation options. If so, the multi-program operation program and the calculation and processing information are established through the CPU module. The I / O module is transmitted to the HUB; the HUB then transmits the data processed by the PLC to the HMI and the CCD respectively; the HMI includes a hardware processor, a display unit, a data storage unit, and an I / O unit. And screen configuration software, after the data processed by the PLC is passed in, The screen configuration software creates a "screen file", which is then downloaded to the HMI processor for execution, and the display unit displays the relevant data; the CCD contains complex capacitors, which can convert the image data processed by the PLC into digital signals Transmission, that is, the first coordinate parameter (image data) received by the camera lens of the camera module is converted into the second coordinate parameter (digital signal) in millimeters; if so, the cake to be cut can be borrowed by the control unit Through the HMI display unit and the digital signal of the CCD, input relevant parameters, such as the number of cut cake pieces, compensation value, etc., to automatically determine the position / center of the cake and cut it.

1‧‧‧蛋糕切割裝置 1‧‧‧cake cutting device

2‧‧‧殼體 2‧‧‧shell

3‧‧‧承載件 3‧‧‧ load

4‧‧‧支撐架 4‧‧‧ support

5‧‧‧視覺辨識單元 5‧‧‧Visual Identification Unit

6‧‧‧切割單元 6‧‧‧ cutting unit

7‧‧‧驅動單元 7‧‧‧Drive unit

8‧‧‧控制單元 8‧‧‧Control unit

10‧‧‧蛋糕 10‧‧‧ Cake

21‧‧‧基座 21‧‧‧ base

22‧‧‧採光罩 22‧‧‧lighting hood

23‧‧‧凸肋 23‧‧‧ raised rib

31‧‧‧切割板 31‧‧‧ cutting board

32‧‧‧背光燈箱 32‧‧‧ backlight box

41‧‧‧左支撐腳 41‧‧‧Left support foot

42‧‧‧右支撐腳 42‧‧‧right support foot

43‧‧‧連接臂 43‧‧‧Connecting arm

51‧‧‧攝影鏡頭 51‧‧‧Photographic lens

52‧‧‧攝影機模組 52‧‧‧Camera Module

61‧‧‧第一滑動座 61‧‧‧The first sliding seat

62‧‧‧第二滑動座 62‧‧‧Second sliding seat

63‧‧‧旋轉座 63‧‧‧rotating seat

65‧‧‧超聲波元件 65‧‧‧Ultrasonic components

66‧‧‧切割刀具 66‧‧‧ cutting tools

71‧‧‧X軸驅動組件 71‧‧‧X-axis drive assembly

72‧‧‧Y軸驅動組件 72‧‧‧Y-axis drive assembly

73‧‧‧Z軸驅動組件 73‧‧‧Z-axis drive assembly

74‧‧‧R軸驅動組件 74‧‧‧R axis drive assembly

80‧‧‧可編程序控制器 80‧‧‧ programmable controller

81‧‧‧集線器 81‧‧‧ Hub

82‧‧‧人機介面 82‧‧‧Human Machine Interface

83‧‧‧電荷偶合元件 83‧‧‧ charge coupling element

92‧‧‧緊急停止開關 92‧‧‧Emergency stop switch

93‧‧‧LED警示裝置 93‧‧‧LED warning device

210‧‧‧工作檯面 210‧‧‧worktop

212‧‧‧收納箱 212‧‧‧Storage Box

221‧‧‧前側之上方開口 221‧‧‧ Top opening on the front side

222‧‧‧前側之下方開口 222‧‧‧Bottom opening on the front side

223‧‧‧側邊開口 223‧‧‧Side opening

225‧‧‧採光玻璃 225‧‧‧lighting glass

226‧‧‧蓋體 226‧‧‧ Cover

431‧‧‧溝槽 431‧‧‧Groove

610‧‧‧第一滑動件 610‧‧‧The first slider

612‧‧‧第一滑軌 612‧‧‧First slide

620‧‧‧第二滑動件 620‧‧‧Second slider

621‧‧‧銜接板 621‧‧‧Interface board

622‧‧‧托板 622‧‧‧ pallet

623‧‧‧鑿孔 623‧‧‧chiseling

631‧‧‧鏈輪 631‧‧‧Sprocket

632‧‧‧軸柱 632‧‧‧Shaft

633‧‧‧固定架 633‧‧‧ fixed frame

651‧‧‧震盪發生器 651‧‧‧Concussion generator

652‧‧‧超聲波傳導件 652‧‧‧Ultrasonic Conductor

653‧‧‧超聲波驅動件 653‧‧‧ultrasonic drive

661‧‧‧柄部 661‧‧‧ handle

662‧‧‧刀板 662‧‧‧Blade

711‧‧‧第一滾珠螺桿 711‧‧‧The first ball screw

712‧‧‧第一伺服馬達 712‧‧‧The first servo motor

721‧‧‧第二滾珠螺桿 721‧‧‧Second ball screw

722‧‧‧第二伺服馬達 722‧‧‧Second servo motor

723‧‧‧輔助滾輪組 723‧‧‧Auxiliary roller set

731‧‧‧第三滾珠螺桿 731‧‧‧The third ball screw

732‧‧‧第三伺服馬達 732‧‧‧Third servo motor

741‧‧‧鏈輪皮帶 741‧‧‧Sprocket belt

742‧‧‧第四伺服馬達 742‧‧‧Fourth servo motor

801‧‧‧電路模組 801‧‧‧Circuit Module

802‧‧‧CPU模組 802‧‧‧CPU Module

803‧‧‧I/O模組 803‧‧‧I / O module

804‧‧‧電源模組 804‧‧‧Power Module

821‧‧‧處理器 821‧‧‧Processor

822‧‧‧顯示單元 822‧‧‧display unit

823‧‧‧數據存儲單元 823‧‧‧Data storage unit

824‧‧‧I/O單元 824‧‧‧I / O unit

825‧‧‧另一顯示單元 825‧‧‧another display unit

7231‧‧‧導軌 7231‧‧‧rail

7232‧‧‧導輪 7232‧‧‧Guide Wheel

第一圖及第二圖為本發明蛋糕切割裝置之正視圖及側視圖。 The first and second figures are a front view and a side view of a cake cutting device of the present invention.

第三至七圖為本發明蛋糕切割裝置切割圓形蛋糕之動作示意圖。 The third to seventh figures are schematic diagrams of the cutting action of the cake by the cake cutting device of the present invention.

第八圖及第九圖為本發明蛋糕切割裝置切割方形蛋糕之示意圖。 Figures 8 and 9 are schematic diagrams of cutting a square cake by a cake cutting device of the present invention.

第十圖為本發明蛋糕切割裝置之控制單元的方塊圖。 The tenth figure is a block diagram of a control unit of the cake cutting device of the present invention.

第十一圖A至十一圖D為X軸驅動組件、Y軸驅動組件、Z軸驅動組件及R軸驅動組件及該超聲波元件的電路迴路圖。 The eleventh figures A to 11 are the circuit diagrams of the X-axis drive module, the Y-axis drive module, the Z-axis drive module, the R-axis drive module, and the ultrasonic element.

請參閱第一圖及第二圖,為本發明蛋糕切割裝置之不同視角示意圖,該蛋糕切割裝置1與外部電源連接,包含殼體2、承載件3、支撐架4、視覺辨識單元5、切割單元6、驅動單元7及控制單元8。該殼體2由基座21及採光罩22組成,該基座21包含工作檯面210,及位於該工作檯面210下方可容置相關機件之收納箱212。該採光罩22呈矩形,沿該工作檯面210周邊套設於該基座21上方,具有前側之上、下方開口221,222及兩側邊開口223,其中該前側下方222之開口提供蛋糕10(第四圖參照)輸送之路徑,該前側上方221與兩側邊之開口223則鋪設採光玻璃225,該採光玻璃225可選用不同色系,藉以提供微量光線進入該採光罩22內部,該前側下方之開口222組接能作活動升降之蓋體226,避免異物侵入。 Please refer to the first diagram and the second diagram, which are schematic diagrams of different views of the cake cutting device according to the present invention. The cake cutting device 1 is connected to an external power source, and includes a housing 2, a carrier 3, a support frame 4, a visual recognition unit 5, and a cutting device. Unit 6, drive unit 7, and control unit 8. The housing 2 is composed of a base 21 and a lighting cover 22. The base 21 includes a work surface 210 and a storage box 212 under the work surface 210 that can receive related components. The lighting cover 22 has a rectangular shape, is sleeved above the base 21 along the periphery of the work surface 210, and has upper and lower front openings 221, 222, and both side openings 223. The opening 222 below the front side provides cake 10 (fourth) (Refer to the figure) The path of conveyance. The upper side 221 and the openings 223 on both sides are laid with lighting glass 225. The lighting glass 225 can choose a different color system to provide a small amount of light to enter the interior of the lighting cover 22. 222 sets of lids 226 can be used for movable lifting to prevent foreign objects from invading.

該承載件3設於該工作檯面210上,由切割板31與背光燈箱32層疊組成,該切割板31提供待切之蛋糕10放置,該背光燈箱32提供穩定的光源,其下方約略中央處設置以前後方向延伸之凹槽33,該工作檯 面210設置能夠滑動於該凹槽33之凸肋23,藉以令該承載件3於該工作檯面210上作前後向之位移。 The carrier 3 is arranged on the work surface 210, and is composed of a cutting plate 31 and a backlight box 32 stacked. The cutting board 31 provides a place for the cake 10 to be cut. The backlight box 32 provides a stable light source. A groove 33 extending in the front-rear direction, the table The surface 210 is provided with a rib 23 that can slide on the groove 33, so that the bearing member 3 can be displaced back and forth on the work surface 210.

該支撐架4呈ㄇ形,具有左支撐腳41、右支撐腳42及連接該左、右支撐腳41,42之連接臂43,該左、右支撐腳41,42設於該工作檯面210上分別與該承載件3之左、右兩側邊相鄰,該連接臂43表面設有橫向延伸之溝槽431。 The support frame 4 has a U-shape, and has a left supporting leg 41, a right supporting leg 42 and a connecting arm 43 connecting the left and right supporting legs 41 and 42. The left and right supporting legs 41 and 42 are disposed on the work surface 210. Adjacent to the left and right sides of the carrier 3, respectively, a laterally extending groove 431 is provided on the surface of the connecting arm 43.

該視覺辨識單元5,由攝影鏡頭51及攝影機模組52組成。該攝影鏡頭51設於該採光罩22內部並對該承載件3上放置的蛋糕10進行拍攝以擷取蛋糕影像。其中,該攝影鏡頭51可設於相對該承載件3左右方向的中心軸線上,藉以達較佳影像擷取之效果。該攝影機模組52設於該收納箱212,可依據該攝影鏡頭51所擷取之蛋糕影像產生以相素(pixel)為單位之第一座標參數(影像資料)。 The visual recognition unit 5 is composed of a photographing lens 51 and a camera module 52. The photographing lens 51 is disposed inside the lighting cover 22 and shoots the cake 10 placed on the carrier 3 to capture a cake image. Wherein, the photographing lens 51 can be disposed on a central axis in the left-right direction with respect to the carrier 3, so as to achieve a better image capturing effect. The camera module 52 is disposed in the storage box 212, and can generate a first coordinate parameter (image data) in pixels based on the cake image captured by the photography lens 51.

該切割單元6設於該採光罩22內部,包括第一滑動座61、第二滑動座62、旋轉座63、超聲波元件65以及切割刀具66,該第一滑動座61具相對之兩側面,其一側面上設有能滑動於該溝槽431之第一滑動件610,藉以令該第一滑動座61於該連接臂43上作左右位移,該第一滑動座61之另一側面則設有縱向延伸之第一滑軌612。該第二滑動座62呈倒L形,包含呈垂直設置之銜接板621與呈水平設置之托板622,該銜接板621設置能滑動於第一該滑軌612之第二滑動件620,該托板622設於該銜接板621頂部,其中央設有垂直貫通之鑿孔623。該旋轉座63垂直穿設於該鑿孔623,包含鏈輪631、軸柱632及固定架633,其中該軸柱632穿設於該鑿孔623並連接位於該托板622上方之該鏈輪631與該托板622下方之固定架633,藉以令該鏈輪631及該固定架633在該托板622內轉動。該固定架633之一側連接該切割刀具66之柄部661,該柄部661之下端接設朝該承載件3延伸設置之刀板662。該超聲波元件65包含震盪發生器651、超聲波傳導件652與超聲波驅動件653,該震盪發生器651設於該收納箱212內,與超聲波傳導件652及該超聲波驅動件653電性連接,該超聲驅動件653設於該刀具之柄部661上端,能夠將超聲波能量經由該超聲波驅動件653傳導至該刀具之柄部661之刀板662上,使刀板662產生急速震動讓所裁切之蛋糕切口 或切面保持平整,蛋糕表面裝飾奶油也不會沾黏在刀板662上,藉以提升切割品質。為配合超聲波使用,本發明之該刀板662係採用硬度較高且質量較輕的鈦合金作為材質,具有可避免能量傳遞不穩定及刀板破損等情形發生。 The cutting unit 6 is provided inside the lighting cover 22 and includes a first sliding base 61, a second sliding base 62, a rotating base 63, an ultrasonic element 65, and a cutting tool 66. The first sliding base 61 has two opposite sides. A first sliding member 610 capable of sliding on the groove 431 is provided on one side, so that the first sliding base 61 can be displaced left and right on the connecting arm 43, and the other side of the first sliding base 61 is provided. The first slide rail 612 extends longitudinally. The second sliding base 62 has an inverted L-shape, and includes an engaging plate 621 arranged vertically and a supporting plate 622 arranged horizontally. The engaging plate 621 is provided with a second sliding member 620 that can slide on the first sliding rail 612. A supporting plate 622 is provided on the top of the connecting plate 621, and a center through hole 623 is provided in the center thereof. The rotating seat 63 is vertically passed through the chisel hole 623, and includes a sprocket 631, a shaft post 632, and a fixing frame 633. The shaft post 632 passes through the chisel hole 623 and is connected to the sprocket above the supporting plate 622. 631 and a fixing frame 633 under the supporting plate 622, so that the sprocket 631 and the fixing frame 633 can rotate in the supporting plate 622. One side of the fixing frame 633 is connected to the shank portion 661 of the cutting tool 66, and a knife plate 662 extending toward the supporting member 3 is disposed at the lower end of the shank portion 661. The ultrasonic element 65 includes a vibration generator 651, an ultrasonic conductive member 652, and an ultrasonic driving member 653. The vibration generator 651 is disposed in the storage box 212, and is electrically connected to the ultrasonic conductive member 652 and the ultrasonic driving member 653. The driving member 653 is disposed on the upper end of the handle 661 of the cutter, and can transmit ultrasonic energy to the blade 662 of the handle 661 of the cutter through the ultrasonic driving member 653, so that the blade 662 generates rapid vibration to cut the cake. incision Or the cut surface is kept flat, and the decorative cream on the cake surface will not stick to the knife plate 662, so as to improve the cutting quality. In order to cooperate with ultrasonic waves, the blade 662 of the present invention uses a titanium alloy with higher hardness and lighter weight as a material, which can avoid unstable energy transmission and damage to the blade.

該驅動單元7包括X軸驅動組件71、Y軸驅動組件72、Z軸驅動組件73及R軸驅動組件74,該X軸驅動組件71包含第一滾珠螺桿711與第一伺服馬達712,該第一滾珠螺桿711具相對兩末端,其一末端連接該第一滑動座61,另一末端連接該第一伺服馬達712,藉該第一伺服馬達712驅動該第一滾珠螺桿711轉動,讓該第一滑動座61沿該支撐架4之該連接臂43作橫向位移。該Y軸驅動組件72包含第二滾珠螺桿721與第二伺服馬達722,以及輔助滾輪組723,該第二滾珠螺桿721設於該背光燈箱32下方,位於該凸肋23之相對兩側,該第二伺服馬達722電性連接該第二滾珠螺桿721並設於該工作檯面210上,藉該第二伺服馬達722驅動該第二滾珠螺桿721轉動,讓該承載件3沿該工作檯面210作前後位移,該輔助滾輪組723設於該承載件3下方的左右兩側,包含導軌7231與導輪7232,用於輔助該承載件3於蛋糕切割時的平衡作用。該Z軸驅動組件73包含第三滾珠螺桿731與第三伺服馬達732,該第三滾珠螺桿731電性連接該第三伺服馬達732並設於第一、二滑動座61,62之間,該第三伺服馬達732設於該第一滑動座61頂端,藉該第三伺服馬達732驅動該第三滾珠螺桿731升降,讓該第二滑動座62沿該第一滑動座61作上下位移。該R軸驅動組件74包含鏈輪皮帶741與第四伺服馬達742,該鏈輪皮帶741繞設於該鏈輪631並與該第四伺服馬達742連接,藉該第四伺服馬達742驅動該鏈輪皮帶741轉動,讓該旋轉座63在該第二滑動座62內作水平轉動。 The drive unit 7 includes an X-axis drive assembly 71, a Y-axis drive assembly 72, a Z-axis drive assembly 73, and an R-axis drive assembly 74. The X-axis drive assembly 71 includes a first ball screw 711 and a first servo motor 712. A ball screw 711 has two opposite ends. One end is connected to the first sliding base 61 and the other end is connected to the first servo motor 712. The first servo motor 712 is used to drive the first ball screw 711 to rotate, so that the first A sliding base 61 is laterally displaced along the connecting arm 43 of the supporting frame 4. The Y-axis driving assembly 72 includes a second ball screw 721 and a second servo motor 722, and an auxiliary roller group 723. The second ball screw 721 is disposed below the backlight box 32 and is located on two opposite sides of the rib 23. A second servo motor 722 is electrically connected to the second ball screw 721 and is disposed on the work surface 210. The second servo motor 722 drives the second ball screw 721 to rotate, so that the bearing member 3 works along the work surface 210. Displaced back and forth, the auxiliary roller set 723 is disposed on the left and right sides below the carrier 3, and includes guide rails 7231 and guide wheels 7232, which are used to assist the carrier 3 in balancing the cake during cutting. The Z-axis driving assembly 73 includes a third ball screw 731 and a third servo motor 732. The third ball screw 731 is electrically connected to the third servo motor 732 and is disposed between the first and second sliding seats 61 and 62. A third servo motor 732 is provided at the top of the first slide base 61, and the third ballast screw 731 is driven by the third servo motor 732 to move up and down, so that the second slide base 62 is vertically displaced along the first slide base 61. The R-axis drive assembly 74 includes a sprocket belt 741 and a fourth servo motor 742. The sprocket belt 741 is wound around the sprocket 631 and is connected to the fourth servo motor 742. The fourth servo motor 742 is used to drive the chain. The wheel belt 741 is rotated, so that the rotating base 63 is horizontally rotated in the second sliding base 62.

請參閱第一、二圖配合第十圖觀之,該控制單元8包含:可編程序控制器80(Programmable Logic Controller,以下簡稱PLC)、集線器81(以下簡稱HUB)、及人機介面82(以下簡稱HMI),以及電荷偶合元件83(Charge-coupled Device,以下簡稱CCD),其中該PLC 80係設置於該收納箱212底部,包含:電路模組801、CPU模組802、I/O模組803、電源模組804,該電路模組801主要包括與該第一伺服馬達712、該第二伺 服馬達722、該第三伺服馬達732、該第四伺服馬達742、該視覺辨識單元5及該超聲波元件65,以及採光罩側邊開口啟閉等作電性連接的積體電路,該積體電路包含第十一圖A至十一圖D的各電路迴路,可以依序的控制該X軸驅動組件71、Y軸驅動組件72、Z軸驅動組件73及R軸驅動組件74及該超聲波元件65,以及採光罩22側邊開口啟閉等的相互作動,而透過該I/O模組803將該電路模組801的個別動作訊息傳輸至該CPU模組802。 Please refer to the first and second figures and the tenth figure. The control unit 8 includes: a programmable controller 80 (Programmable Logic Controller (hereinafter referred to as PLC)), a hub 81 (hereinafter referred to as HUB), and a human-machine interface 82 ( Hereinafter referred to as HMI), and Charge-coupled Device 83 (hereinafter referred to as CCD), wherein the PLC 80 is located at the bottom of the storage box 212 and includes: a circuit module 801, a CPU module 802, and an I / O module Group 803 and power module 804. The circuit module 801 mainly includes the first servo motor 712 and the second servo The integrated circuit for electrically connecting the servo motor 722, the third servo motor 732, the fourth servo motor 742, the visual recognition unit 5 and the ultrasonic element 65, and opening and closing of the side opening of the lighting cover, etc. The circuit includes the circuit circuits of the eleventh diagram A to the eleventh diagram D, and the X-axis driving component 71, the Y-axis driving component 72, the Z-axis driving component 73, the R-axis driving component 74, and the ultrasonic element can be sequentially controlled. 65, and the opening and closing of side openings of the lighting cover 22, and the like, and the individual operation messages of the circuit module 801 are transmitted to the CPU module 802 through the I / O module 803.

該CPU模組802用於管理所有的運作程序,能夠對該第一伺服馬達712、該第二伺服馬達722、該第三伺服馬達732、該第四伺服馬達742、該視覺辨識單元5及該超聲波元件65等運作的先後順序進行運算與處理,並建置多組溝通指令與資料,包含:語言切換、初始化、參數設定、單動切製、全自動切製、模擬演示切製設定、方形(含長方形)切割、圓形切割、方形(含長方形)切割尺寸歷史記錄、圓形切割尺寸歷史記錄、手動模式、異常訊息、異常訊息歷史記錄等,亦即,透過該CPU模組802能夠經設定後控制該X軸驅動組件71、該Y軸驅動組件72、該Z軸驅動組件73及該R軸驅動組件74及該超聲波元件65,以及該採光罩22等在一定的運作順序下進行,例如:控制該採光罩22側邊開口啟閉、控制該第一伺服馬達712、該第二伺服馬達722、該第三伺服馬達732、該第四伺服馬達742作不同時間的相互的運作處理,或是控制該攝影單元5擷取蛋糕影像、辨識蛋糕的尺寸及位置設定,或是設定方形蛋糕的長寬及每切一刀之後所增加補償值、設定圓形蛋糕圓心的自動判定等,以及將所建置多組運作程式之各項功能提供操作選項,如是,經由該CPU模組802所建置多組運作程式及運算與處理後資訊,透過該I/O模組803傳輸至HUB 81。值得一提的是,該CPU模組補償值的設定,係依據該第二座標參數(數字訊號)配合刀具厚度進行設定,藉該補償值增加切割刀具66移動的距離,以減少蛋糕切割時所產生偏移的誤差。 The CPU module 802 is used to manage all operation programs, and can be used for the first servo motor 712, the second servo motor 722, the third servo motor 732, the fourth servo motor 742, the visual recognition unit 5 and the The operation and processing of the ultrasonic element 65 and other operations are performed sequentially, and multiple sets of communication instructions and data are established, including: language switching, initialization, parameter setting, single action cutting, fully automatic cutting, simulation cutting setting, square (Including rectangle) cutting, circular cutting, square (including rectangular) cutting size history, circular cutting size history, manual mode, abnormal message, abnormal message history, etc., that is, the CPU module 802 can be used to After setting, controlling the X-axis drive assembly 71, the Y-axis drive assembly 72, the Z-axis drive assembly 73, the R-axis drive assembly 74 and the ultrasonic element 65, and the lighting cover 22, etc. are performed under a certain operation sequence, For example: controlling the opening and closing of the side opening of the lighting cover 22, controlling the first servo motor 712, the second servo motor 722, the third servo motor 732, and the fourth servo motor 742 at the same time The mutual operation processing between them, or control the camera unit 5 to capture the cake image, identify the size and position settings of the cake, or set the length and width of the square cake and the added compensation value after each cut, set the center of the round cake Automatic determination, etc., as well as provide operation options for various functions of the built-in multiple sets of operating programs. If so, through the CPU module 802 built multiple sets of operating programs and information after calculation and processing, through the I / O module Group 803 is transmitted to HUB 81. It is worth mentioning that the setting of the compensation value of the CPU module is set according to the second coordinate parameter (digital signal) in conjunction with the thickness of the tool, and the compensation value is used to increase the distance moved by the cutting tool 66 to reduce the amount of cake cutting. An offset error is generated.

該HUB 81再將該PLC 80運算處理的資料分別傳輸至該HMI 82與CCD 83;該HMI 82包含硬體部分的處理器821、顯示單元822、數據存儲單元823及I/O單元824,以及畫面組態軟體(未圖示; 為Windows操作系统或相容系統),由該PLC 80運算處理的資料傳入後,先經該畫面組態軟體製作“畫面檔”,再下載到HMI 80的處理器821中執行,並由該顯示單元822顯示出所擷取方形蛋糕、圓形蛋糕的大小、位置及圓形蛋糕的圓心之影像。另,該I/O模組803更設有一緊急停止開關92,用於操作失誤或異常時終止所有動作,藉以避免機件損壞。 The HUB 81 then transmits the data processed by the PLC 80 to the HMI 82 and the CCD 83, respectively; the HMI 82 includes a hardware processor 821, a display unit 822, a data storage unit 823, and an I / O unit 824, and Screen configuration software (not shown) (Windows operating system or compatible system), after the data processed by the PLC 80 is passed in, a "screen file" is created by the screen configuration software, and then downloaded to the processor 821 of the HMI 80 for execution. The display unit 822 displays the captured images of the size and position of the square cake, the round cake, and the center of the circle of the round cake. In addition, the I / O module 803 is further provided with an emergency stop switch 92, which is used to terminate all actions in the event of an operation error or abnormality, so as to avoid damage to the parts.

該CCD 83包含複數電容(未圖示),能將該PLC 80運算處理的影像資料轉變成數字訊號傳輸並同步顯示在該HMI 82另一顯示單元825,亦即,將該攝影機模組52之攝影鏡頭51接收之第一座標參數(影像資料),轉換為以毫米為單位之第二座標參數(數字訊號),並能夠藉該顯示單元825上的觸控螢幕,對該CPU模組802所建置多組溝通指令與資料包含:語言切換、初始化、參數設定、單動切製、全自動切製、模擬演示切製設定、方形(含長方形)切割、圓形切割、方形(含長方形)切割尺寸歷史記錄、圓形切割尺寸歷史記錄、手動模式、異常訊息、異常訊息歷史記錄等,進行切割操作提供多元的操作選擇,如是,藉由本發明該控制單元8配合該承載件3、支撐架4、視覺辨識單元5、切割單元6、驅動單元7等,即可以將欲切割之蛋糕經由該HMI 80之顯示單元822,825分別顯示,並以該顯示單元825上觸控螢幕將該CCD 83所擷取蛋糕影像的數字訊號作為切割蛋糕的調整參考,再輸入欲切割之蛋糕的相關參數例如:切割蛋糕片數、補償值…等,即能夠配合前述該PLC 80自動判定蛋糕的位置/圓心並自動進行切割。 The CCD 83 includes a plurality of capacitors (not shown), which can convert the image data processed by the PLC 80 into digital signals for transmission and synchronous display on the other display unit 825 of the HMI 82, that is, the camera module 52 The first coordinate parameter (image data) received by the photographic lens 51 is converted into a second coordinate parameter (digital signal) in millimeters, and the touch screen on the display unit 825 can be used for the CPU module 802. Build multiple sets of communication instructions and data including: language switching, initialization, parameter setting, single action cutting, fully automatic cutting, simulation cutting setting, square (including rectangle) cutting, circular cutting, square (including rectangle) Cutting size history, circular cutting size history, manual mode, abnormal message, abnormal message history, etc., provide multiple operation options for cutting operations. If so, the control unit 8 cooperates with the carrier 3 and support frame according to the present invention. 4. Visual recognition unit 5, cutting unit 6, driving unit 7, etc., that is, the cakes to be cut can be displayed respectively through the display units 822, 825 of the HMI 80, and the display sheet The touch screen on the 825 uses the digital signal of the cake image captured by the CCD 83 as the adjustment reference for cutting the cake, and then enters the relevant parameters of the cake to be cut, such as the number of cut cake pieces, compensation values, etc., which can match the aforementioned The PLC 80 automatically determines the position / center of the cake and cuts it automatically.

請參閱第三至六圖並配合第一、二圖參閱,為本發明蛋糕切割裝置切割圓形蛋糕的動作示意圖,於蛋糕切製前,控制該蓋體226上升,該承載件3移出基座21供使用者將待切之蛋糕10放置於該切割板31上後,該承載件3移入定位,接著將該切割單元6沿著該連接臂43橫移到一側盡頭以便讓上方之該攝影鏡頭51對該蛋糕10進行拍攝定位後,該PLC 80之CPU模組802會自動判定蛋糕的圓心,而該承載件3則移動至該切割單元6下方並開始切製,切製時,該刀板662經控制可作X軸向的左右移動至該承載件3上待切蛋糕的上方,並自動判定圓心,再配合Z軸向上下移動及該R軸向旋轉移動作下刀切割,使得每一切割都落到圓心,如是,能夠自 動依照所設定參數切製各種均勻角度的蛋糕;一旦切製完成,該承載件3經Y軸向的控制自動移動至該採光罩22前側下方開口222處,同時將該蓋體226向上開啟,即可將該切製後均等大小的蛋糕10取出。 Please refer to the third to sixth figures and the first and second figures. This is a schematic diagram of the cake cutting device cutting circular cake of the present invention. Before the cake is cut, the cover 226 is controlled to rise, and the carrier 3 is removed from the base. 21 For the user to place the cake 10 to be cut on the cutting plate 31, the carrier 3 is moved into position, and then the cutting unit 6 is moved laterally along the connecting arm 43 to the end of one side so that the photography above After the lens 51 performs shooting and positioning on the cake 10, the CPU module 802 of the PLC 80 will automatically determine the circle center of the cake, and the carrier 3 moves below the cutting unit 6 and starts cutting. When cutting, the knife The plate 662 can be controlled to move left and right in the X axis to the top of the cake to be cut on the carrier 3, and automatically determine the center of the circle, and then cooperate with the Z axis to move up and down and the R axis to move to make a lower knife cut, so that each All cuts fall to the center of the circle. Cut the cakes with various uniform angles according to the set parameters; once the cutting is completed, the carrier 3 is automatically moved to the opening 222 under the front side of the lighting cover 22 by the Y axis control, and the cover 226 is opened upwards at the same time. The cut-out cake 10 of equal size can be taken out.

續請參閱第七圖至第九圖,為本發明方型蛋糕切割之示意圖,該電路裝置之CPU模組802依據該攝影單元擷取蛋糕影像,辨識蛋糕的尺寸及位置,例如方形蛋糕的長寬,以配合設定每切一刀之後所增加補償值,以增加切割刀具66移動的距離,彌補因刀具的厚度造成蛋糕偏移的誤差,如第八圖方形慕斯蛋糕整片的尺寸是:570mm*370mm,欲切製6個8吋慕斯蛋糕的尺寸是:180mm*180mm,可以設定兩種切法,第一種切法適用於蛋糕體較軟的戚風蛋糕、海綿蛋糕、長條形蛋糕捲,因移位較小,補償值也越小,如第八圖所示,第1刀、第2刀先切邊,將最左側與最上緣的兩個邊先切整齊,然後再開始正式切製,切製時,該刀板662經控制可作X軸向的左右移動配合Z軸向上下移動作下刀切割,每切一刀均會增加補償值以彌補因刀具的厚度造成蛋糕偏移的誤差,若補償值為5mm,則自第三刀開始,鈦合金刀板662移動的距離變成180+5=185mm,以抵銷因刀具的厚度造成蛋糕偏移的誤差,以此類推;當左右切割完成後,該刀板662經控制可作Y軸向的前後移位控制,並配合Z軸向上下移動的下刀切割,且每切一刀如前述均會增加補償值以彌補因刀具的厚度造成蛋糕偏移的誤差,如是,依照所設定參數在X軸驅動組件71、Y軸驅動組件72及Z軸驅動組件73的相互配合下能夠自動切製成大小一致的蛋糕。第二種切法則適用於蛋糕體較硬的冷凍乳酪蛋糕、冷凍慕斯蛋糕等移位較大的產品,可盡量減少移位,如第九圖所示,下刀從中央開始,在X軸驅動組件71、Y軸驅動組件72及Z軸驅動組件73的相互配合下,往左右、上下順序切製,同樣可以設定補償值。如是,操作者可視蛋糕的軟硬程度來選擇以上兩種不同的切製方式以減少偏移的誤差,亦可設定每切一刀皆補償,或是每切二刀、三刀才補償一次,視移位的情況來決定。 Continued please refer to the seventh to ninth figures, which are schematic diagrams of cutting a square cake according to the present invention. The CPU module 802 of the circuit device captures a cake image according to the photographing unit to identify the size and position of the cake, such as the length of a square cake. The width is matched to set the compensation value added after each cut to increase the moving distance of the cutting knife 66 to compensate for the deviation of the cake caused by the thickness of the knife. For example, the size of the square mousse cake in the eighth picture is: 570mm * 370mm, the size of 6 8-inch mousse cakes to be cut is: 180mm * 180mm, two cutting methods can be set. The first cutting method is suitable for Qifeng cakes, sponge cakes and long bars with soft cakes. For cake rolls, the smaller the shift, the smaller the compensation value. As shown in the eighth figure, the first and second knives cut the edges first, and the two edges on the leftmost and top edges are trimmed first before starting. Formally cut. During cutting, the knife plate 662 can be controlled to move left and right in the X axis and move up and down in the Z axis to cut the knife. Each cut will increase the compensation value to compensate for the cake deviation caused by the thickness of the knife. If the compensation value is 5mm, At the beginning of the three-knife, the distance moved by the titanium alloy blade 662 becomes 180 + 5 = 185mm to offset the deviation of the cake caused by the thickness of the cutter, and so on; when the left and right cutting is completed, the blade 662 can be controlled by Use Y-axis forward and backward displacement control, and coordinate with the Z-axis moving up and down knife cutting, and each cut as described above will increase the compensation value to compensate for the cake offset error caused by the thickness of the knife, if so, according to the The setting parameters can be automatically cut into cakes of the same size with the cooperation of the X-axis drive assembly 71, the Y-axis drive assembly 72, and the Z-axis drive assembly 73. The second cutting rule is suitable for products with large displacement such as frozen cheesecakes and frozen mousse cakes with relatively hard cakes. It can minimize the displacement. As shown in the ninth figure, the lower knife starts from the center and is on the X axis. With the cooperation of the driving unit 71, the Y-axis driving unit 72, and the Z-axis driving unit 73, the cutting is performed in the left and right and up and down directions, and the compensation value can also be set. If so, the operator can choose the above two different cutting methods to reduce the offset error depending on the softness and hardness of the cake. It can also be set to compensate for each cut, or only once for each two or three cuts. The situation of the shift is decided.

此外,本發明蛋糕切割裝置更包含LED警示裝置93,設於該採光罩22側邊位於該緊急停止開關92上方,能夠藉聲光效果警示任何操作過程中所發生的異常狀況,例如未執行初始化、該緊急停止開關92被按 下、該蓋體226開啟中該切割單元6移動禁止、該承載件3位置錯誤禁止關閉該蓋體226等等。 In addition, the cake cutting device of the present invention further includes an LED warning device 93, which is located on the side of the lighting hood 22 above the emergency stop switch 92. It can use sound and light effects to warn of abnormal conditions during any operation, such as failure to perform initialization The emergency stop switch 92 is pressed Next, the cutting unit 6 is prohibited from moving while the cover 226 is open, and the position of the carrier 3 is prohibited from closing the cover 226.

歸納以上,本發明蛋糕切割裝置具有如下優點: To sum up, the cake cutting device of the present invention has the following advantages:

1. 具照相自動定位功能,透過視覺辨識單元辨識方形蛋糕(含長方形)的大小、圓形蛋糕的圓心,且若蛋糕放置偏離視覺辨識範圍,則會發出警示,切割機不會執行切製任務。 1. With automatic camera positioning function, the size of the square cake (including rectangle) and the center of the round cake are recognized through the visual recognition unit, and if the cake is placed outside the visual recognition range, an alert will be issued, and the cutting machine will not perform the cutting task .

2. X軸(刀板左右移動)、Y軸(承載件前後移動)、Z軸(刀板上下移動)及R軸(刀板旋轉),切製速度均可設定,且可單動切製、全自動切製,亦可模擬演示動作,方便操作者檢視其設置是否正確。 2. The X-axis (the blade moves left and right), the Y-axis (the bearing moves back and forth), the Z-axis (the blade moves up and down), and the R-axis (the blade rotates), the cutting speed can be set, and single-action cutting can be set 、 Fully automatic cutting can also simulate the demonstration action, which is convenient for the operator to check whether its setting is correct.

3. 對於方形蛋糕可以設定在每切一刀或數刀之後增加補償值,以彌補因刀具的厚度造成蛋糕偏移的誤差。而對於圓形蛋糕能夠在承載件範圍內自動判定圓心,並使每一刀切割時都在圓心上,而能夠將蛋糕均等的切出所設定的片數及大小。 3. For square cake, you can set the compensation value to increase after each cut or several cuts to compensate for the deviation of the cake caused by the thickness of the cutter. For a round cake, the center of the circle can be automatically determined within the range of the carrier, and each knife is on the center of the circle when cutting, so that the cake can be evenly cut out of the set number and size.

綜上所述,本發明蛋糕切割裝置確能達到發明目的,符合專利要件,惟以上所述者,僅為本發明之較佳實施例而已,大凡依據本發明所為之各種修飾與變化,仍應包含於本專利申請範圍內。 In summary, the cake cutting device of the present invention can indeed achieve the purpose of the invention and meet the patent requirements. However, the above is only a preferred embodiment of the present invention. Any modification and change based on the present invention should still be applied. Contained within the scope of this patent application.

3‧‧‧承載件 3‧‧‧ load

6‧‧‧切割單元 6‧‧‧ cutting unit

43‧‧‧連接臂 43‧‧‧Connecting arm

662‧‧‧刀板 662‧‧‧Blade

723‧‧‧輔助滾輪組 723‧‧‧Auxiliary roller set

7231‧‧‧導軌 7231‧‧‧rail

7232‧‧‧導輪 7232‧‧‧Guide Wheel

Claims (9)

一種蛋糕切割裝置,包含:殼體,由基座及採光罩組成,該基座包含工作檯面,及位於該工作檯面下方容置相關機件之收納箱,該採光罩沿該工作檯面周邊套設於該基座上方,具有前側之上、下方開口及兩側邊開口,其中該前側下方之開口提供蛋糕輸送之路徑,該前側上方與兩側邊之開口則鋪設採光玻璃,藉以提供微量光線進入該採光罩內部,該前側下方之開口組接能作活動升降之蓋體;承載件,設於該工作檯面上,由切割板與背光燈箱層疊組成,該切割板提供待切之蛋糕放置,該背光燈箱提供穩定的光源,其下方約略中央處設置以前後方向延伸之凹槽,該工作檯面設置能夠滑動於該凹槽之凸肋,藉以令該承載件於該工作檯面上作前後向之位移;支撐架,呈ㄇ形,具有左支撐腳、右支撐腳及連接該左、右支撐腳之連接臂,該左、右支撐腳設於該工作檯面上分別與該承載件之左、右兩側邊相鄰,該連接臂表面設有橫向延伸之溝槽;視覺辨識單元,由攝影鏡頭及攝影機模組組成,該攝影鏡頭設於該採光罩內部並對該承載件上放置的蛋糕進行拍攝以擷取蛋糕影像,該攝影機模組設於該收納箱,依據該攝影鏡頭所擷取之蛋糕影像產生以相素(pixel)為單位之第一座標參數(影像資料);切割單元,設於該採光罩內部,包括第一滑動座、第二滑動座、旋轉座;以及切割刀具,該第一滑動座具相對之兩側面,其一側面上設有能滑動於該溝槽之第一滑動件,藉以令該第一滑動座於該連接臂上作左右位移,該第一滑動座之另一側面則設有縱向延伸之第一滑軌,該第二滑動座呈倒L形,包含呈垂直設置之銜接板與呈水平設置之托板,該銜接板設置能滑動於第一該滑軌之第二滑動件,該托板設於該銜接板頂部,其中央設有垂直貫通之鑿孔,該旋轉座垂直穿設於該鑿孔,包含鏈輪、軸柱及固定架,其中該軸柱穿設於該鑿孔並連接位於該托板上方之該鏈輪與該托板下方之固定架,藉以令該鏈輪及該固定架在該托板內轉動,該固定架之一側連接切割刀具之柄部,該柄部之下端接設朝該承載件延伸設置之刀板; 驅動單元,該驅動單元包括X軸驅動組件、Y軸驅動組件、Z軸驅動組件及R軸驅動組件,該X軸驅動組件包含第一滾珠螺桿與第一伺服馬達,該第一滾珠螺桿具相對兩末端,其一末端連接該第一滑動座,另一末端連接該第一伺服馬達,藉該第一伺服馬達驅動該第一滾珠螺桿轉動,讓該第一滑動座沿該支撐架之該連接臂作橫向位移,該Y軸驅動組件包含第二滾珠螺桿與第二伺服馬達,該第二滾珠螺桿設於該背光板下方,位於該凸肋之相對兩側,該第二伺服馬達電性連接該第二滾珠螺桿並設於該工作檯面上,藉該第二伺服馬達驅動該第二滾珠螺桿轉動,讓該背光板沿該工作檯面作前後位移,該Z軸驅動組件包含第三滾珠螺桿與第三伺服馬達,該第三滾珠螺桿電性連接該第三伺服馬達並設於第一、二滑動座之間,該第三伺服馬達設於該第一滑動座頂端,藉該第三伺服馬達驅動該第三滾珠螺桿升降,讓該第二滑動座沿該第一滑動座作上下位移,該R軸驅動組件包含鏈輪皮帶與第四伺服馬達,該鏈輪皮帶繞設於該軸輪並與該第四伺服馬達連接,藉該第四伺服馬達驅動該鏈輪皮帶轉動,讓該旋轉座在該第二滑動座內作水平轉動;控制單元,可編程序控制器(Programmable Logic Controller,以下簡稱PLC)、集線器(以下簡稱HUB)、及人機介面(以下簡稱HMI),以及電荷偶合元件(Charge-coupled Device,以下簡稱CCD),其中:該PLC包含:電路模組、CPU模組、I/O模組、電源模組,該電路模組主要包括與該第一伺服馬達、該第二伺服馬達、該第三伺服馬達、該第四伺服馬達、該視覺辨識單元及該超聲波元件,以及採光罩側邊開口啟閉作電性連接之積體電路,該等積體電路透過該I/O模組將資料傳輸至該CPU模組;該CPU模組用於管理所有的運作程序,能夠對該第一伺服馬達、該第二伺服馬達、該第三伺服馬達、該第四伺服馬達、該視覺辨識單元及該超聲波元件等運作的先後順序進行運算與處理,並建置多組溝通指令與資料,包含:語言切換、初始化、參數設定、單動切製、全自動切製、模擬演示切製設定、方形(含長方形)切割、圓形切割、方形(含長方形)切割尺寸歷史記錄、圓形切割尺 寸歷史記錄、手動模式、異常訊息、異常訊息歷史記錄等,亦即,透過該CPU模組能夠經設定後控制該X軸驅動組件、該Y軸驅動組件、該Z軸驅動組件及該R軸驅動組件及該超聲波元件,以及該採光罩等在一定的運作順序下進行,例如:控制該採光罩側邊開口啟閉、控制該第一伺服馬達、該第二伺服馬達、該第三伺服馬達、該第四伺服馬達作不同時間的相互的運作處理,或是控制該攝影單元擷取蛋糕影像、辨識蛋糕的尺寸及位置設定,或是設定方形蛋糕的長寬及每切一刀之後所增加補償值、設定圓形蛋糕圓心的自動判定等,以及將所建置多組運作程式之各項功能提供操作選項,如是,經由該CPU模組所建置多組運作程式及運算與處理後資訊,透過該I/O模組傳輸至HUB;該HUB再將該PLC運算處理的資料分別傳輸至該HMI與CCD;該HMI包含硬體部分的處理器、顯示單元、數據存儲單元及I/O單元,以及畫面組態軟體,由該PLC運算處理的資料傳入後,先經該畫面組態軟體製作“畫面檔”,再下載到HMI的處理器中執行,並由該顯示單元顯示出相關資料;該CCD包含複數電容,能將該PLC運算處理的攝影資料轉變成數字訊號傳輸,即將該攝影機模組之攝影鏡頭接收之第一座標參數(影像資料),轉換為以毫米為單位之第二座標參數(數字訊號);如是,藉該控制單元即可以將欲切割之蛋糕經由該HMI之顯示單元與該CCD的數字訊號,將相關的參數例如:切割蛋糕數量、補償值等輸入,即能夠自動判定蛋糕的位置/圓心並進行切割。 A cake cutting device includes a housing, which is composed of a base and a lighting cover. The base includes a work surface, and a storage box for storing related components under the work surface. The light cover is set along the periphery of the work surface. Above the base, there are upper and lower openings on the front side and openings on both sides. The openings under the front side provide a path for cake delivery, and the openings above and on the front side are covered with lighting glass to provide a small amount of light to enter. Inside the lighting cover, the opening group under the front side is connected with a cover capable of moving up and down; a carrier is provided on the work surface and is composed of a cutting board and a backlight box stacked, the cutting board provides a cake to be cut, and the The backlight box provides a stable light source. A groove extending in the front-back direction is provided at approximately the center below. The work surface is provided with a rib that can slide on the groove, so that the carrier can be displaced forward and backward on the work surface. ; The support frame is ㄇ -shaped and has left support feet, right support feet, and connecting arms connecting the left and right support feet, and the left and right support feet are provided on the worker. The table surface is adjacent to the left and right sides of the carrier respectively, and the connecting arm surface is provided with a laterally extending groove; the visual recognition unit is composed of a photographic lens and a camera module, and the photographic lens is provided in the lighting cover The cake placed on the carrier is captured inside to capture the cake image. The camera module is set in the storage box, and the first image in pixels is generated based on the cake image captured by the camera lens. Coordinate parameters (image data); a cutting unit provided inside the lighting cover, including a first sliding base, a second sliding base, and a rotating base; and a cutting tool, two opposite sides of the first sliding base, and a side surface thereof A first sliding member capable of sliding in the groove is provided to move the first sliding seat on the connecting arm left and right, and the other side of the first sliding seat is provided with a first sliding rail extending longitudinally. The second sliding seat is in an inverted L shape, and includes an engaging plate arranged vertically and a supporting plate arranged horizontally. The engaging plate is provided with a second sliding member capable of sliding on the first slide rail, and the supporting plate is arranged on the connecting plate. Plate top with its center There is a vertically penetrating chisel hole, and the rotary seat passes through the chisel hole vertically, including a sprocket, a shaft post and a fixing frame, wherein the shaft post passes through the chisel hole and connects the sprocket above the pallet and the sprocket. A fixing frame under the supporting plate is used to rotate the sprocket and the fixing frame in the supporting plate. One side of the fixing frame is connected with a handle portion of a cutting tool, and a lower portion of the fixing portion is arranged to extend toward the bearing. Blade plate A driving unit comprising an X-axis driving component, a Y-axis driving component, a Z-axis driving component and an R-axis driving component. The X-axis driving component includes a first ball screw and a first servo motor, and the first ball screw is opposite to Two ends, one end is connected to the first sliding seat, and the other end is connected to the first servo motor. The first servo motor is used to drive the first ball screw to rotate, so that the first sliding seat is connected along the support frame. The arm is displaced laterally. The Y-axis drive assembly includes a second ball screw and a second servo motor. The second ball screw is disposed below the backlight plate and is located on opposite sides of the rib. The second servo motor is electrically connected. The second ball screw is arranged on the work surface, and the second servo motor is used to drive the second ball screw to rotate, so that the backlight plate is displaced back and forth along the work surface. The Z-axis driving assembly includes a third ball screw and A third servo motor, the third ball screw is electrically connected to the third servo motor and disposed between the first and second sliding seats, and the third servo motor is disposed at the top of the first sliding seat, and the third servo motor is borrowed from the third The servo motor drives the third ball screw to move up and down, allowing the second slide base to move up and down along the first slide base. The R-axis drive assembly includes a sprocket belt and a fourth servo motor, and the sprocket belt is wound around the shaft. The wheel is connected to the fourth servo motor, and the sprocket belt is driven to rotate by the fourth servo motor, so that the rotary base is horizontally rotated in the second sliding base; a control unit, a programmable logic controller (Programmable Logic Controller) , Hereinafter referred to as PLC), hub (hereinafter referred to as HUB), human-machine interface (hereinafter referred to as HMI), and charge-coupled device (hereinafter referred to as CCD), where: the PLC includes: circuit module, CPU module Group, I / O module, power module, the circuit module mainly includes the first servo motor, the second servo motor, the third servo motor, the fourth servo motor, the visual recognition unit and the ultrasonic wave Components, and integrated circuits that open and close the side of the lighting cover for electrical connection. These integrated circuits transmit data to the CPU module through the I / O module; the CPU module is used to manage all operations program It can calculate and process the operation sequence of the first servo motor, the second servo motor, the third servo motor, the fourth servo motor, the visual recognition unit, and the ultrasonic element, and establish multiple groups of communication. Instructions and data, including: language switching, initialization, parameter setting, single action cutting, fully automatic cutting, simulation cutting setting, square (including rectangle) cutting, circular cutting, square (including rectangular) cutting size history Round cutting ruler Inch history, manual mode, abnormal message, abnormal message history, etc., that is, through the CPU module, the X-axis drive unit, the Y-axis drive unit, the Z-axis drive unit, and the R-axis can be controlled after being set. The driving assembly, the ultrasonic element, and the lighting cover are performed in a certain operating sequence, for example, controlling the opening and closing of the side opening of the lighting cover, controlling the first servo motor, the second servo motor, and the third servo motor. The fourth servo motor performs mutual operation processing at different times, or controls the camera unit to capture cake images, identify the size and position settings of the cake, or set the length and width of the square cake and the added compensation after each cut Value, setting the automatic determination of the center of the round cake, etc., and providing operation options for each function of the multiple sets of operating programs that are built, if so, the multiple operating programs and calculation and processing information built by the CPU module, Transmission to the HUB through the I / O module; the HUB then transmits the data processed by the PLC to the HMI and CCD respectively; the HMI includes the processor and display unit of the hardware part , Data storage unit and I / O unit, and screen configuration software. After the data processed by the PLC is passed in, the screen configuration software is used to create a "screen file" and then downloaded to the HMI processor for execution. The display unit displays relevant data; the CCD contains a plurality of capacitors, which can convert the photographic data processed by the PLC into digital signal transmission, that is, the first coordinate parameter (image data) received by the camera lens of the camera module, Converted to the second coordinate parameter (digital signal) in millimeters; if so, the control unit can pass the cake to be cut through the HMI display unit and the digital signal of the CCD, and related parameters such as: cutting cake Input of quantity, compensation value, etc. can automatically determine the position / center of the cake and cut it. 如申請專利範圍第1項所述蛋糕切割裝置,其中該切割單元更包含超聲波元件,包含震盪發生器、超聲波傳導件與超聲波驅動件,該震盪發生器設於該收納箱內,與該超聲波傳導件及該超聲波驅動件電性連接,該超聲波驅動件設於該刀具之柄部上端,能夠將超聲波能量經由該超聲波驅動件傳導至該刀具之柄部之刀板上,使刀板產生急速震動讓所裁切之蛋糕切口或切面保持平整,蛋糕表面裝飾奶油也不會沾黏在刀板上,藉以提升切割品質。 The cake cutting device according to item 1 of the patent application scope, wherein the cutting unit further includes an ultrasonic element, including an oscillation generator, an ultrasonic conducting member, and an ultrasonic driving member. The oscillation generator is disposed in the storage box and communicates with the ultrasonic wave. The ultrasonic driver is electrically connected to the ultrasonic driving member. The ultrasonic driving member is provided on the upper end of the handle of the tool, and can transmit ultrasonic energy to the blade of the handle of the tool through the ultrasonic driving member, so that the blade generates rapid vibration. Keep the cut or cut surface of the cut cake flat, and the decorative cream on the cake surface will not stick to the cutting board, so as to improve the cutting quality. 如申請專利範圍第2項所述蛋糕切割裝置,其中該刀板係採用硬度較高 且質量較輕的鈦合金作為材質。 The cake cutting device described in item 2 of the patent application range, wherein the knife plate adopts a higher hardness And lightweight titanium alloy as material. 如申請專利範圍第1項所述蛋糕切割裝置,其中該攝影鏡頭可設於相對該承載件左右方向的中心軸線上,藉以達較佳影像擷取效果。 For example, the cake cutting device described in item 1 of the scope of the patent application, wherein the photographic lens can be disposed on a central axis in a left-right direction with respect to the carrier, so as to achieve a better image capturing effect. 如申請專利範圍第1項所述蛋糕切割裝置,其中該可編程序控制器之該CPU模組更依據該第二座標參數(數字訊號)配合刀具厚度設定補償值增加切割刀具移動的距離,以減少蛋糕切割時所產生偏移的誤差。 For example, the cake cutting device described in item 1 of the patent application range, wherein the CPU module of the programmable controller further increases the distance moved by the cutting tool according to the second coordinate parameter (digital signal) and the tool thickness setting compensation value to Reduces offset errors during cake cutting. 如申請專利範圍第1項所述蛋糕切割裝置,其中該HMI之I/O單元更連接緊急停止開關,由該HMI之處理器控制用於操作失誤或異常時終止所有動作藉以避免機件損壞。 For example, the cake cutting device described in the first patent application range, wherein the I / O unit of the HMI is further connected with an emergency stop switch, which is controlled by the processor of the HMI to terminate all actions in the event of an operation error or abnormality to avoid mechanical damage. 如申請專利範圍第1項所述蛋糕切割裝置,更包含LED警示裝置,設於該採光罩側邊與該HMI之I/O單元電性連接,藉聲光效果警示任何操作過程中所發生的異常狀況。 The cake cutting device described in item 1 of the scope of patent application, further includes an LED warning device, which is arranged on the side of the lighting hood and is electrically connected to the I / O unit of the HMI. It uses sound and light effects to warn of what happens during any operation. Abnormal condition. 如申請專利範圍第1項所述蛋糕切割裝置,其中該Y軸驅動組件更包括輔助滾輪組,設於該承載件下方的左右兩側,包含導軌與導輪,用於輔助該承載件於蛋糕切割時的平衡作用。 The cake cutting device according to item 1 of the patent application scope, wherein the Y-axis driving assembly further includes auxiliary roller sets, which are provided on the left and right sides below the carrier, and include guide rails and guide wheels for assisting the carrier on the cake. Balance effect when cutting. 如申請專利範圍第5項所述蛋糕切割裝置,其中該CPU模組對該X軸驅動組件、該Y軸驅動組件及該Z軸驅動組件,依據該攝影單元擷取方形蛋糕影像,預設多種下刀的溝通指令,即,設定先將最左側與最上緣的方形蛋糕兩個邊先切整齊,然後再開始正式切製;或是設定從方形蛋糕中央開始,再往左右、上下順序切製;或是配合該補償值設定每切一刀皆補償,或是每切二刀、三刀才補償一次,如是,操作者可視蛋糕的軟硬程度來選擇不同的切製方式以減少偏移的誤差。 For example, the cake cutting device described in item 5 of the scope of the patent application, wherein the CPU module captures a square cake image of the X-axis driving component, the Y-axis driving component and the Z-axis driving component according to the photographing unit, and presets a variety of The instruction to communicate with the knife, that is, set the two sides of the square cake on the leftmost side and the top edge to be cut neatly before starting the formal cutting; or set to start from the center of the square cake, and then cut left, right, and up sequentially. ; Or set the compensation for each cut with the compensation value, or only once for each cut of two or three. If so, the operator can choose different cutting methods to reduce the offset error depending on the softness and hardness of the cake. .
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TWI799884B (en) * 2020-08-17 2023-04-21 日商田口食品股份有限公司 A method of making sliced cakes from the top in a packaging container, cake slicing and equipment for making cake slicing from the top in a packaging container

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