TW201809817A - Liquid crystal display panel and a method for adjusting the cell gap of the liquid crystal display panel - Google Patents
Liquid crystal display panel and a method for adjusting the cell gap of the liquid crystal display panel Download PDFInfo
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- TW201809817A TW201809817A TW105116812A TW105116812A TW201809817A TW 201809817 A TW201809817 A TW 201809817A TW 105116812 A TW105116812 A TW 105116812A TW 105116812 A TW105116812 A TW 105116812A TW 201809817 A TW201809817 A TW 201809817A
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000758 substrate Substances 0.000 claims abstract description 100
- 125000006850 spacer group Chemical group 0.000 claims abstract description 67
- 238000011084 recovery Methods 0.000 claims abstract description 61
- 239000000565 sealant Substances 0.000 claims abstract description 20
- 239000010410 layer Substances 0.000 claims description 175
- 239000011241 protective layer Substances 0.000 claims description 48
- 229920001971 elastomer Polymers 0.000 claims description 45
- 239000011159 matrix material Substances 0.000 claims description 27
- 239000000853 adhesive Substances 0.000 claims description 14
- 230000001070 adhesive effect Effects 0.000 claims description 14
- 238000005452 bending Methods 0.000 claims description 3
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- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
- G02F1/13394—Gaskets; Spacers; Sealing of cells spacers regularly patterned on the cell subtrate, e.g. walls, pillars
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- Physics & Mathematics (AREA)
- Nonlinear Science (AREA)
- Mathematical Physics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Liquid Crystal (AREA)
Abstract
Description
本發明是有關於一種液晶顯示面板以及調整液晶顯示面板的液晶間隙的方法,且特別是有關於一種具有調整液晶間隙機制的液晶顯示面板。The invention relates to a liquid crystal display panel and a method for adjusting a liquid crystal gap of a liquid crystal display panel, and more particularly to a liquid crystal display panel having a mechanism for adjusting a liquid crystal gap.
習知液晶顯示面板多利用固定的主間隙物來調整液晶顯示面板的液晶間隙。一般而言,主間隙物的設計位置固定,而不同位置上的主間隙物的底層材料皆相同。雖然此作法可以使得主間隙物提供穩定且一致的機械特性,但當液晶顯示面板非顯示區的液晶間隙發生異常而造成其顯示的亮度不均勻(例如:牛頓環)時,若欲調整液晶間隙以改善亮度不均勻的現象,則須重製主間隙物的光罩以改變主間隙物的密度或大小,更甚者,須進一步重製黑色矩陣層的光罩以及彩色濾光層的光罩以調整主間隙物的機械特性。It is known that the liquid crystal display panel mostly uses a fixed main gap to adjust the liquid crystal gap of the liquid crystal display panel. Generally speaking, the design position of the main spacer is fixed, and the underlying material of the main spacer at different positions is the same. Although this method can make the main gap provide stable and consistent mechanical characteristics, when the liquid crystal gap in the non-display area of the liquid crystal display panel is abnormal and the brightness of the display is uneven (for example: Newton's ring), if you want to adjust the liquid crystal gap To improve the uneven brightness, the mask of the main gap must be remade to change the density or size of the main gap. Furthermore, the mask of the black matrix layer and the mask of the color filter layer must be further remade. To adjust the mechanical characteristics of the main gap.
本發明的目的之一在於提供一種液晶顯示面板以及調整液晶顯示面板的液晶間隙的方法,其間隙物的底材不完全相同,藉以改善習知液晶顯示面板中因液晶間隙不均而產生色差的問題。One of the objectives of the present invention is to provide a liquid crystal display panel and a method for adjusting the liquid crystal gap of the liquid crystal display panel. The substrates of the spacers are not completely the same, thereby improving the color difference caused by the uneven liquid crystal gap in the conventional liquid crystal display panel. problem.
本發明的一實施例提供一種液晶顯示面板,其中液晶顯示面板具有顯示區以及非顯示區環繞顯示區之外圍設置。液晶顯示面板包括:第一基板、第二基板、液晶層、框膠、複數個第一支撐部、複數個第二支撐部以及複數個第三支撐部。第二基板與第一基板相對設置。液晶層設置於第一基板與第二基板之間。框膠設置於非顯示區內之第一基板與第二基板之間,且框膠圍繞液晶層。第一支撐部設置於顯示區內之第一基板與第二基板之間,且各第一支撐部分別包括第一底層與第一間隙物依序設置在第一基板表面,其中第一底層包括黑色矩陣層、第一彩色濾光層以及保護層。第二支撐部設置於顯示區內之第一基板與第二基板之間,且各第二支撐部分別包括第二底層與第二間隙物依序設置在第一基板表面,其中第二底層包括黑色矩陣層與保護層。第三支撐部設置於顯示區內之第一基板與第二基板之間,且各第三支撐部分別包括第三底層與第三間隙物依序設置在第一基板表面,其中第三底層包括黑色矩陣層、第一彩色濾光層、第二彩色濾光層及保護層。第一底層、第二底層與第三底層之總厚度實質上相同,且第一間隙物、第二間隙物與第三間隙物之高度實質上相同。An embodiment of the present invention provides a liquid crystal display panel, wherein the liquid crystal display panel has a display area and a non-display area surrounding the display area. The liquid crystal display panel includes a first substrate, a second substrate, a liquid crystal layer, a sealant, a plurality of first support portions, a plurality of second support portions, and a plurality of third support portions. The second substrate is disposed opposite the first substrate. The liquid crystal layer is disposed between the first substrate and the second substrate. The frame adhesive is disposed between the first substrate and the second substrate in the non-display area, and the frame adhesive surrounds the liquid crystal layer. The first support portion is disposed between the first substrate and the second substrate in the display area, and each of the first support portions includes a first bottom layer and a first gap, and is sequentially disposed on the surface of the first substrate. The first bottom layer includes A black matrix layer, a first color filter layer, and a protective layer. The second support portion is disposed between the first substrate and the second substrate in the display area, and each of the second support portions includes a second bottom layer and a second gap are sequentially disposed on the surface of the first substrate, where the second bottom layer includes Black matrix layer and protective layer. The third support portion is disposed between the first substrate and the second substrate in the display area, and each of the third support portions includes a third bottom layer and a third gap are sequentially disposed on the surface of the first substrate, wherein the third bottom layer includes A black matrix layer, a first color filter layer, a second color filter layer, and a protective layer. The total thickness of the first, second, and third bottom layers is substantially the same, and the heights of the first, second, and third spacers are substantially the same.
本發明之另一實施例提供一種調整液晶顯示面板的液晶間隙的方法,包括:提供液晶顯示面板,其具有顯示區以及非顯示區環繞顯示區之外圍設置,液晶顯示面板包括基板、保護層、框膠、第一彩色濾光層、至少一間隙物以及至少一框膠間隔物,其中保護層設於基板表面,框膠位於非顯示區內且設置於保護層上,第一彩色濾光層設於基板表面與保護層之間,間隙物設置於保護層表面並位於顯示區內,且間隙物與設於其下方之部分保護層及部分第一彩色濾光層構成第一支撐部,框膠間隔物設置於保護層表面並位於框膠內;測量框膠間隔物之上表面至基板表面之距離,得到第一總厚度;測量第一支撐部之上表面至基板表面之距離,得到第二總厚度;依據第一總厚度以及第二總厚度的差值,選擇提供至少一第二支撐部或提供至少一第三支撐部設置於框膠與第一支撐部之間,且提供第二支撐部或提供第三支撐部之方法包括:當第一總厚度大於第二總厚度時,則提供第二支撐部設於框膠與第一支撐部之間,且第二支撐部的彈性回復率大於第一支撐部的彈性回復率;以及當第一總厚度小於第二總厚度時,則提供第三支撐部設於框膠與第一支撐部之間,且第三支撐部的彈性回復率小於第一支撐部的彈性回復率。Another embodiment of the present invention provides a method for adjusting a liquid crystal gap of a liquid crystal display panel, including: providing a liquid crystal display panel having a display area and a non-display area surrounding a display area. The liquid crystal display panel includes a substrate, a protective layer, The frame adhesive, the first color filter layer, at least one spacer, and the at least one frame adhesive spacer. The protective layer is disposed on the surface of the substrate. The frame adhesive is located in the non-display area and disposed on the protective layer. The first color filter layer The spacer is disposed between the surface of the substrate and the protective layer, the spacer is disposed on the surface of the protective layer and located in the display area, and the spacer and a portion of the protective layer and a portion of the first color filter layer disposed below the spacer constitute a first support portion, a frame The rubber spacer is disposed on the surface of the protective layer and is located in the sealant. The distance from the upper surface of the spacer to the surface of the substrate is measured to obtain the first total thickness. The distance from the upper surface of the first support to the surface of the substrate is obtained. Two total thicknesses; based on the difference between the first total thickness and the second total thickness, choose to provide at least one second support portion or provide at least one third support portion to be provided in the frame rubber A method of providing a second support portion or a third support portion between the first support portions includes: when the first total thickness is greater than the second total thickness, providing a second support portion provided between the frame rubber and the first support portion And the elastic recovery rate of the second support portion is greater than the elastic recovery rate of the first support portion; and when the first total thickness is less than the second total thickness, a third support portion is provided between the frame rubber and the first support portion And the elastic recovery rate of the third support portion is smaller than the elastic recovery rate of the first support portion.
本發明藉由改變支撐部的底層材料以及支撐部的配置有效減少液晶間隙的變異情況,並進而得到具有較均勻之液晶間隙的液晶顯示面板,因此可改善習知液晶顯示面板中因液晶間隙不均而產生色差的問題。此外,因本發明僅需要改變各支撐部的配置即可達到改善色差的效果,因此僅需調配其光罩的共用情形,而不需重製間隙物的光罩、黑色矩陣層的光罩以及彩色濾光層的光罩即可達到調整液晶間隙的效果。The invention effectively reduces the variation of the liquid crystal gap by changing the underlying material of the support portion and the configuration of the support portion, and further obtains a liquid crystal display panel with a more uniform liquid crystal gap, so that the conventional liquid crystal display panel can be improved because of the liquid crystal gap. The problem of chromatic aberration occurs equally. In addition, since the present invention only needs to change the configuration of each support portion to achieve the effect of improving chromatic aberration, it is only necessary to adjust the sharing situation of its photomasks, without remaking the photomask of the spacer, the photomask of the black matrix layer, and The mask of the color filter layer can achieve the effect of adjusting the liquid crystal gap.
為使熟悉本發明所屬技術領域之一般技藝者能更進一步了解本發明,下文特列舉本發明之較佳實施例,並配合所附圖式,詳細說明本發明的構成內容及所欲達成之功效。In order to make a person skilled in the art who is familiar with the technical field of the present invention further understand the present invention, the preferred embodiments of the present invention are enumerated below, and in conjunction with the accompanying drawings, the constitutional content of the present invention and the desired effects are described in detail. .
請參考第1圖與第2圖。第1圖繪示本發明之液晶顯示面板之第一實施例的剖面示意圖,第2圖繪示第1圖所示液晶顯示面板之第一基板的局部放大示意圖。本發明液晶顯示面板10具有顯示區R1與非顯示區R2,其中非顯示區R2環繞顯示區R1之外圍設置,顯示區R1為液晶顯示面板10顯示影像的區域,而非顯示區R2例如可設置周邊導線。再者,液晶顯示面板10另包含框膠A設置於非顯示區R2內。具體來說,液晶顯示面板10包括第一基板G1、第二基板G2、液晶層M、框膠A,其中第二基板G2與第一基板G1彼此相對設置,液晶層M設置於第一基板G1與第二基板G2之間,具有液晶間隙MD,且被框膠A所圍繞。第一基板G1與第二基板G2可分別包括透光基板例如玻璃基板、塑膠基板或其它硬式或可撓式基板,舉例而言,第二基板G2與第一基板G1可分別為陣列基板與對向基板,在第二基板G2上可設置有一主動元件層U,主動元件層U例如包括複數個薄膜電晶體以陣列形式排列在第二基板G2表面,第一基板G1內表面則可設置有彩色濾光層CF。此外,液晶顯示面板10另包括黑色矩陣層BM與保護層OC設置於第一基板G1上,其中黑色矩陣層BM設於彩色濾光層CF與第一基板G1之間,而保護層OC覆蓋彩色濾光層CF以及黑色矩陣層BM。需注意的是,彩色濾光層CF與黑色矩陣層BM可為圖案化之膜層,但第1圖僅以一平坦膜層示意。再者,液晶層M中包括複數個液晶分子,框膠A可包括複數個框膠間隔物(未示於第1圖與第2圖),例如具有特定尺寸之金粒子、其他材料之間隔球或其他形狀之間隔物,但不以此為限。液晶顯示面板10另包括複數個間隙物P(僅示於第2圖)設置於保護層OC上,並且位於保護層OC與主動元件層U之間,用來提供液晶層M間隙之支撐。Please refer to Figure 1 and Figure 2. FIG. 1 is a schematic cross-sectional view of a first embodiment of a liquid crystal display panel of the present invention, and FIG. 2 is a partially enlarged schematic view of a first substrate of the liquid crystal display panel shown in FIG. 1. The liquid crystal display panel 10 of the present invention has a display area R1 and a non-display area R2. The non-display area R2 is arranged around the periphery of the display area R1. The display area R1 is an area where the liquid crystal display panel 10 displays an image. Peripheral wires. Furthermore, the liquid crystal display panel 10 further includes a frame rubber A disposed in the non-display area R2. Specifically, the liquid crystal display panel 10 includes a first substrate G1, a second substrate G2, a liquid crystal layer M, and a sealant A. The second substrate G2 and the first substrate G1 are disposed opposite each other, and the liquid crystal layer M is disposed on the first substrate G1. There is a liquid crystal gap MD between the second substrate G2 and the second substrate G2, and it is surrounded by the frame adhesive A. The first substrate G1 and the second substrate G2 may include a light-transmitting substrate such as a glass substrate, a plastic substrate, or other rigid or flexible substrates. For example, the second substrate G2 and the first substrate G1 may be an array substrate and an opposite substrate, respectively. To the substrate, an active element layer U may be provided on the second substrate G2. For example, the active element layer U includes a plurality of thin film transistors arranged in an array on the surface of the second substrate G2, and the inner surface of the first substrate G1 may be provided with a color Filter layer CF. In addition, the liquid crystal display panel 10 further includes a black matrix layer BM and a protective layer OC disposed on the first substrate G1, wherein the black matrix layer BM is disposed between the color filter layer CF and the first substrate G1, and the protective layer OC covers color The filter layer CF and the black matrix layer BM. It should be noted that the color filter layer CF and the black matrix layer BM may be patterned film layers, but FIG. 1 is only illustrated by a flat film layer. Furthermore, the liquid crystal layer M includes a plurality of liquid crystal molecules, and the sealant A may include a plurality of sealant spacers (not shown in Figs. 1 and 2), such as gold particles having a specific size and spacer balls of other materials. Or other shapes of spacers, but not limited to this. The liquid crystal display panel 10 further includes a plurality of spacers P (only shown in FIG. 2) disposed on the protective layer OC and located between the protective layer OC and the active device layer U to provide support for the gap of the liquid crystal layer M.
如第2圖所示,根據本發明液晶顯示面板10,在顯示區R1及非顯示區R2中框膠A以外的區域,彩色濾光層CF可包括第一彩色濾光層CF1以及第二彩色濾光層CF2,依序設置於黑色矩陣層BM表面,且彩色濾光層CF還可選擇性地另包括第三彩色濾光層(圖未示)設置於第二彩色濾光層CF2上,其中第一彩色濾光層CF1、第二彩色濾光層CF2以及第三彩色濾光層可分別具有不同的顏色,例如第一彩色濾光層CF1可為紅色濾光層、第二彩色濾光層CF2可為綠色濾光層以及第三彩色濾光層可為藍色濾光層,但不以此為限,例如第一彩色濾光層CF1亦可為綠色濾光層或藍色濾光層。需注意的是,本發明不以第2圖為限,第一彩色濾光層CF1以及第二彩色濾光層CF2可視設計需求而更改其配置方式,例如在變化實施例中,第二彩色濾光層CF2可不覆蓋第一彩色濾光層CF1。As shown in FIG. 2, according to the liquid crystal display panel 10 of the present invention, the color filter layer CF may include a first color filter layer CF1 and a second color in areas other than the frame rubber A in the display area R1 and the non-display area R2. The filter layer CF2 is sequentially disposed on the surface of the black matrix layer BM, and the color filter layer CF may optionally further include a third color filter layer (not shown) disposed on the second color filter layer CF2, The first color filter layer CF1, the second color filter layer CF2, and the third color filter layer may have different colors, for example, the first color filter layer CF1 may be a red filter layer and a second color filter. The layer CF2 may be a green filter layer and the third color filter layer may be a blue filter layer, but is not limited thereto. For example, the first color filter layer CF1 may also be a green filter layer or a blue filter layer. Floor. It should be noted that the present invention is not limited to the second figure. The first color filter layer CF1 and the second color filter layer CF2 may be changed in configuration according to design requirements. For example, in a modified embodiment, the second color filter The light layer CF2 may not cover the first color filter layer CF1.
如第2圖所示,本發明液晶顯示面板10包括複數個第一支撐部C1、複數個第二支撐部C2以及複數個第三支撐部C3設置於顯示區R1及非顯示區R2中框膠A以外的區域的第一基板G1與第二基板G2之間,為了清楚表示本發明第一支撐部C1、複數個第二支撐部C2以及複數個第三支撐部C3中各膜層的關係,第1圖未繪示出第一支撐部C1、第二支撐部C2以及第三支撐部C3,而是於第2圖中繪示出本發明之第一支撐部C1、第二支撐部C2以及第三支撐部C3之各一個的放大示意圖,且省略了第二基板G2、液晶層M2等元件。第一支撐部C1分別包括第一底層B1與第一間隙物P1依序設置在第一基板G1表面,第二支撐部C2分別包括第二底層B2與第二間隙物P2依序設置在第一基板G1表面,而第三支撐部C3分別包括第三底層B3與第三間隙物P3依序設置在第一基板G1表面,其中,第一間隙物P1、第二間隙物P2以及第三間隙物P3即為前述之間隙物P。在第一支撐部C1中,第一底層B1包括黑色矩陣層BM、第一彩色濾光層CF1以及保護層OC,亦即,第一支撐部C1係由第一間隙物P1以及其下方所堆疊之黑色矩陣層BM、第一彩色濾光層CF1以及保護層OC所構成。在第二支撐部C2中,第二底層B2包括黑色矩陣層BM與保護層OC,但不包括彩色濾光層CF,亦即,第二支撐部C2僅由第二間隙物P2以及其下方所堆疊之黑色矩陣層BM和保護層OC所構成。在第三支撐部C3中,第三底層B3包括黑色矩陣層BM、第一彩色濾光層CF1、第二彩色濾光層CF2及保護層OC,亦即,第三支撐部C3係由第三間隙物P3以及其下方所堆疊之黑色矩陣層BM、第一彩色濾光層CF1、第二彩色濾光層CF2以及保護層OC所構成。由上述可知,第一支撐部C1的第一間隙物P1在垂直投影於第一基板G1的方向上與第一彩色濾光層CF1重疊,第三支撐部C3的第三間隙物P3在垂直投影於第一基板G1的方向上與第一彩色濾光層CF1以及第二彩色濾光層CF2重疊,而第二支撐部C2的第二間隙物P2在垂直投影於第一基板G1的方向上不與任何彩色濾光層CF重疊。需注意的是,根據本發明,第一底層B1、第二底層B2與第三底層B3內的堆疊膜層不完全相同,但此三者的總厚度實質上相同,且第一間隙物P1、第二間隙物P2與第三間隙物P3之高度實質上也相同。換句話說,第一支撐部C1、第二支撐部C2與第三支撐部C3之總厚度實質上都相同。需注意的是,上述有關「總厚度實質上相同」或「高度實質上相同」係者兩者之間的厚度差或高度差小於等於0.3微米,或是小於等於總厚度的5%。As shown in FIG. 2, the liquid crystal display panel 10 of the present invention includes a plurality of first support portions C1, a plurality of second support portions C2, and a plurality of third support portions C3. The frame rubber is disposed in the display area R1 and the non-display area R2. Between the first substrate G1 and the second substrate G2 in a region other than A, in order to clearly show the relationship between the film layers in the first support portion C1, the plurality of second support portions C2, and the plurality of third support portions C3 of the present invention, The first support portion C1, the second support portion C2, and the third support portion C3 are not shown in FIG. 1, but the first support portion C1, the second support portion C2, and An enlarged schematic view of each of the third support portions C3, and elements such as the second substrate G2 and the liquid crystal layer M2 are omitted. The first support portion C1 includes a first bottom layer B1 and a first gap P1 on the surface of the first substrate G1, and the second support portion C2 includes a second bottom layer B2 and a second gap P2 on the first substrate. The surface of the substrate G1, and the third support portion C3 includes a third bottom layer B3 and a third spacer P3, which are sequentially disposed on the surface of the first substrate G1, wherein the first spacer P1, the second spacer P2, and the third spacer P3 is the aforementioned spacer P. In the first supporting portion C1, the first bottom layer B1 includes a black matrix layer BM, a first color filter layer CF1, and a protective layer OC, that is, the first supporting portion C1 is stacked by the first gap P1 and the lower portion thereof. The black matrix layer BM, the first color filter layer CF1, and the protective layer OC. In the second supporting portion C2, the second bottom layer B2 includes the black matrix layer BM and the protective layer OC, but does not include the color filter layer CF, that is, the second supporting portion C2 is only formed by the second gap P2 and the area below it. The black matrix layer BM and the protective layer OC are stacked. In the third support portion C3, the third bottom layer B3 includes a black matrix layer BM, a first color filter layer CF1, a second color filter layer CF2, and a protective layer OC, that is, the third support portion C3 is formed by a third The spacer P3 is composed of a black matrix layer BM, a first color filter layer CF1, a second color filter layer CF2, and a protective layer OC stacked below it. From the above, it can be known that the first spacer P1 of the first support portion C1 overlaps with the first color filter layer CF1 in a direction perpendicularly projected on the first substrate G1, and the third spacer P3 of the third support portion C3 is vertically projected. It overlaps the first color filter layer CF1 and the second color filter layer CF2 in the direction of the first substrate G1, and the second gap P2 of the second support portion C2 does not project in the direction perpendicular to the first substrate G1. Overlapping with any color filter layer CF. It should be noted that according to the present invention, the stacked film layers in the first bottom layer B1, the second bottom layer B2, and the third bottom layer B3 are not completely the same, but the total thickness of the three is substantially the same, and the first spacer P1 The heights of the second spacer P2 and the third spacer P3 are also substantially the same. In other words, the total thickness of the first support portion C1, the second support portion C2, and the third support portion C3 is substantially the same. It should be noted that the above-mentioned "total thickness is substantially the same" or "substantially the same height" means that the thickness difference or height difference between the two is less than or equal to 0.3 micrometers, or less than or equal to 5% of the total thickness.
一般而言,保護層OC的材料可包括聚甲基丙烯酸甲酯(PMMA)、聚醯亞胺(PI)、矽氧烷、丙烯醯基(Acryl)、環氧樹脂(Epoxy)、酚醛樹脂(Novolak)或其他合適的材料。由於保護層OC的材料中不含顏料也不需要大量的分散劑,所以其材料中的高分子間具有較好鍵結能力,例如具有高分子間的交聯(Cross-link)鍵結,因此保護層OC可具有較佳的機械特性,例如具有高彈性回復率(Recovery ratio)。另一方面,彩色濾光層CF的材料通常包含顏料與分散劑,因此其材料中的高分子間的鍵結會受影響而具有較低的彈性回復率。由上述可知,當底層的組成中包括彩色濾光層CF時,則其彈性回復率會降低,且當底層中的彩色濾光層CF厚度越厚時,彈性回復率越低。因此,在本實施例中,第二底層B2因不具有任何彩色濾光層CF而具有最高彈性回復率,第一底層B1因具有第一彩色濾光層CF1而具有較低的彈性回復率,而第三底層B3因同時具有第一彩色濾光層CF1以及第二彩色濾光層CF2而具有更低的彈性回復率。由上可知,由於第三底層B3的彈性回復率小於第一底層B1的彈性回復率,又第一底層B1的彈性回復率小於第二底層B2的彈性回復率,因此在第一間隙物P1、第二間隙物P2與第三間隙物P3之高度實質上相同的情況下,第三支撐部C3的彈性回復率小於第一支撐部C1的彈性回復率,且第一支撐部C1的彈性回復率小於第二支撐部C2的彈性回復率。舉例而言,第三支撐部C3的彈性回復率與第一支撐部C1的彈性回復率的差值可大於等於3%,而第一支撐部C1的彈性回復率與第二支撐部C2的彈性回復率的差值亦可大於等於3%,但不以此為限。據此,本發明顯示面板10的第一支撐部C1、第二支撐部C2與第三支撐部C3雖具有實質相同的總厚度,但卻具有不同的彈性回復率,因此可以藉由在顯示區R1中不同區域配置第一支撐部C1、第二支撐部C2與第三支撐部C3,以調整液晶顯示面板10各區域的壓力承受度與面板彈性回復率。值得注意的是,由於第一支撐部C1、第二支撐部C2與第三支撐部C3的主要差異在於底層中彩色濾光層之膜層多寡,所以在製程中僅需調整彩色濾光層的光罩位置,即可輕易地製作出第一、第二及第三底層B1、B2、B3,換句話說,本發明不需重製支撐部中各元件的光罩,可利用現有光罩而製作出至少三種具有不同彈性回復率的支撐部。Generally speaking, the material of the protective layer OC may include polymethyl methacrylate (PMMA), polyimide (PI), siloxane, acryl, epoxy, phenolic resin ( Novolak) or other suitable materials. Since the material of the protective layer OC contains no pigment and does not require a large amount of dispersant, the polymers in the material have good bonding ability, such as cross-link bonding between polymers, so The protective layer OC may have better mechanical characteristics, such as a high elastic recovery ratio. On the other hand, the material of the color filter layer CF usually contains a pigment and a dispersant, so the bonding between the polymers in the material is affected and has a lower elastic recovery rate. It can be known from the above that when the color filter layer CF is included in the composition of the bottom layer, the elastic recovery rate will decrease, and the thicker the color filter layer CF in the bottom layer, the lower the elastic recovery rate. Therefore, in this embodiment, the second bottom layer B2 has the highest elastic recovery rate because it does not have any color filter layer CF, and the first bottom layer B1 has a lower elastic recovery rate because it has the first color filter layer CF1. The third bottom layer B3 has a lower elastic recovery rate because it has both the first color filter layer CF1 and the second color filter layer CF2. It can be known from the above that the elastic recovery rate of the third bottom layer B3 is smaller than the elastic recovery rate of the first bottom layer B1, and the elastic recovery rate of the first bottom layer B1 is smaller than the elastic recovery rate of the second bottom layer B2. When the height of the second spacer P2 and the third spacer P3 are substantially the same, the elastic recovery rate of the third support portion C3 is smaller than the elastic recovery rate of the first support portion C1, and the elastic recovery rate of the first support portion C1 The elastic recovery rate is smaller than that of the second support portion C2. For example, the difference between the elastic recovery rate of the third support portion C3 and the elastic recovery rate of the first support portion C1 may be greater than or equal to 3%, and the elastic recovery rate of the first support portion C1 and the elasticity of the second support portion C2 The difference in response rate can also be greater than or equal to 3%, but it is not limited to this. According to this, although the first support portion C1, the second support portion C2, and the third support portion C3 of the display panel 10 of the present invention have substantially the same total thickness, they have different elastic recovery rates, and therefore can be used in the display area. The first support portion C1, the second support portion C2, and the third support portion C3 are arranged in different regions in R1 to adjust the pressure tolerance and the panel elastic recovery rate of each region of the liquid crystal display panel 10. It is worth noting that since the main difference between the first support portion C1, the second support portion C2 and the third support portion C3 is the number of film layers of the color filter layer in the bottom layer, it is only necessary to adjust the color filter layer in the manufacturing process. The position of the photomask can easily make the first, second and third bottom layers B1, B2, B3. In other words, the present invention does not need to remake the photomask of each component in the support portion, and the existing photomask can be used. At least three kinds of supporting parts with different elastic recovery rates are made.
關於如何於本發明液晶顯示面板中進一步運用前述第一支撐部、第二支撐部與第三支撐部的配置而調整液晶顯示面板之液晶間隙以及提升液晶顯示面板的整體機械強度,將於下文中依序介紹。How to further adjust the liquid crystal gap of the liquid crystal display panel and improve the overall mechanical strength of the liquid crystal display panel by using the configuration of the first support portion, the second support portion, and the third support portion in the liquid crystal display panel of the present invention will be described below. Sequential introduction.
首先介紹本發明液晶顯示面板運用第一支撐部C1、第二支撐部C2與第三支撐部C3的配置而調整液晶顯示面板之液晶間隙的具體實施例。請參考第3圖,第3圖繪示本發明液晶顯示面板之第一實施例的支撐部配置示意圖。如第3圖所示,於本實施例中,液晶顯示面板10的第二支撐部C2與第三支撐部C3係鄰近框膠A間隔排列設置,並環狀包圍設置在顯示區R1內之第一支撐部C1。本實施例係利用彈性回復率差異較大的第二支撐部C2與第三支撐部C3之間隔排列設置,以有助於減少鄰近框膠A之第一基板G1及第二基板G2之間的液晶間隙MD(參閱第1圖)的變異情況,並進而得到具有均一液晶間隙MD的液晶顯示面板10,因此可改善習知液晶顯示面板中因液晶間隙不均而產生色差的問題。First, a specific embodiment of the liquid crystal display panel of the present invention using the configuration of the first support portion C1, the second support portion C2, and the third support portion C3 to adjust the liquid crystal gap of the liquid crystal display panel will be described. Please refer to FIG. 3. FIG. 3 is a schematic diagram of a supporting portion configuration of the first embodiment of the liquid crystal display panel of the present invention. As shown in FIG. 3, in this embodiment, the second support portion C2 and the third support portion C3 of the liquid crystal display panel 10 are arranged adjacent to the frame A at intervals, and surround the first support portion provided in the display area R1 in a ring shape. A support portion C1. In this embodiment, the interval between the second support portion C2 and the third support portion C3, which has a large difference in elastic recovery rate, is arranged in order to help reduce the distance between the first substrate G1 and the second substrate G2 adjacent to the frame rubber A. The variation of the liquid crystal gap MD (see FIG. 1), and thus a liquid crystal display panel 10 having a uniform liquid crystal gap MD is obtained, so that the problem of color difference due to uneven liquid crystal gaps in the conventional liquid crystal display panel can be improved.
本發明之液晶顯示面板並不以上述實施例為限。下文將依序介紹本發明之其它較佳實施例之液晶顯示面板,且為了便於比較各實施例之相異處並簡化說明,在下文之各實施例中使用相同的符號標注相同的元件,且主要針對各實施例之相異處進行說明,而不再對重覆部分進行贅述。The liquid crystal display panel of the present invention is not limited to the above embodiments. The following will sequentially introduce the liquid crystal display panel of other preferred embodiments of the present invention, and in order to facilitate the comparison of the differences between the embodiments and simplify the description, the same symbols are used to mark the same elements in the following embodiments, and The differences between the embodiments are mainly described, and the repeated parts are not described again.
請參考第4圖,第4圖繪示本發明液晶顯示面板之第二實施例之支撐部配置示意圖。如第4圖所示,於液晶顯示面板20中,第二支撐部C2鄰近框膠A的四個角落設置,且第一支撐部C1鄰近框膠A與第二支撐部C2設置,並環狀包圍設置在顯示區R1(未標示於第4圖)內的第三支撐部C3,換句話說,鄰近於框膠A側邊之第一支撐部C1設置於第三支撐部C3與框膠A之間,且鄰近於第二支撐部C2之第一支撐部C1設置於第三支撐部C3與第二支撐部C2之間。由框膠A至顯示區R1中央區域,第二支撐部C2、第一支撐部C1及第三支撐部C3係依序設置,使得顯示面板20由外圍至中央的彈性回復率漸進式減少。此設置可以改善液晶顯示面板20的角落發生液晶間隙MD異常時造成的顏色不均與牛頓環現象。本實施例的結構可適用於液晶顯示面板20的四個角落之液晶間隙MD過小之情況,並且可以設計使第二支撐部C2的彈性回復率大於第一支撐部C1的彈性回覆率約3%,而第一支撐部C1的彈性回復率大於第三支撐部C3的彈性回覆率約3%,以改善上述液晶顯示面板20的角落發生液晶間隙MD異常的問題,但不以此為限。Please refer to FIG. 4. FIG. 4 is a schematic diagram of a supporting portion configuration of the second embodiment of the liquid crystal display panel of the present invention. As shown in FIG. 4, in the liquid crystal display panel 20, the second support portion C2 is disposed adjacent to the four corners of the frame rubber A, and the first support portion C1 is disposed adjacent to the frame rubber A and the second support portion C2 in a ring shape. The third support portion C3 which is disposed in the display area R1 (not shown in FIG. 4) is enclosed. In other words, the first support portion C1 adjacent to the side of the frame rubber A is provided in the third support portion C3 and the frame rubber A. The first support portion C1 adjacent to the second support portion C2 is disposed between the third support portion C3 and the second support portion C2. From the frame rubber A to the central area of the display area R1, the second support portion C2, the first support portion C1, and the third support portion C3 are sequentially arranged, so that the elastic recovery rate of the display panel 20 from the periphery to the center is gradually reduced. This setting can improve the color unevenness and Newton's ring phenomenon caused when the liquid crystal gap MD is abnormal in the corner of the liquid crystal display panel 20. The structure of this embodiment is applicable to the case where the liquid crystal gaps MD of the four corners of the liquid crystal display panel 20 are too small, and the elastic recovery rate of the second support portion C2 can be designed to be greater than that of the first support portion C1 by about 3%. The elastic recovery rate of the first support portion C1 is greater than the elastic recovery rate of the third support portion C3 by about 3%, so as to improve the problem of abnormal liquid crystal gap MD in the corner of the liquid crystal display panel 20 described above, but not limited thereto.
請參考第5圖,第5圖繪示本發明液晶顯示面板之第二實施例之一變化實施例之支撐部配置示意圖。如第5圖所示,相較於第二實施例,於本變化實施例之液晶顯示面板20’中,第三支撐部C3與第二支撐部C2的設置位置係互相交換,亦即第三支撐部C3鄰近框膠A的四個角落設置,且第一支撐部C1鄰近框膠A與第三支撐部C3設置,並環狀包圍設置於顯示區R1(未標示於第5圖)內的第二支撐部C2。換句話說,鄰近於框膠A側邊之第一支撐部C1設置於第二支撐部C2與框膠A之間,且鄰近於第三支撐部C3之第一支撐部C1設置於第二支撐部C2與第三支撐部C3之間。由框膠A至顯示區R1中央區域,第三支撐部C3、第一支撐部C1及第二支撐部C2係依序設置,使得顯示面板20由外圍至中央的彈性回復率漸進式增加。此設置同樣可以改善液晶顯示面板20的角落發生液晶間隙MD異常時造成的顏色不均與牛頓環現象,特別可適用於液晶顯示面板20的四個角落之液晶間隙MD過大之情況,在此情況下,可以設計使第二支撐部C2的彈性回復率大於第一支撐部C1的彈性回覆率約3%,而第一支撐部C1的彈性回復率大於第三支撐部C3的彈性回覆率約3%,以改善上述液晶顯示面板20的角落發生液晶間隙MD異常的問題,但不以此為限。Please refer to FIG. 5. FIG. 5 is a schematic diagram showing a configuration of a supporting portion of a modified embodiment of the second embodiment of the liquid crystal display panel of the present invention. As shown in FIG. 5, compared with the second embodiment, in the liquid crystal display panel 20 ′ of this modified embodiment, the positions of the third support portion C3 and the second support portion C2 are exchanged with each other, that is, the third The support portion C3 is provided adjacent to the four corners of the frame rubber A, and the first support portion C1 is provided adjacent to the frame rubber A and the third support portion C3, and surrounds the ring-shaped surrounding area provided in the display area R1 (not shown in FIG. 5). Second support portion C2. In other words, the first support portion C1 adjacent to the side of the frame rubber A is disposed between the second support portion C2 and the frame rubber A, and the first support portion C1 adjacent to the third support portion C3 is disposed on the second support. Between the portion C2 and the third support portion C3. From the frame rubber A to the central area of the display area R1, the third support portion C3, the first support portion C1, and the second support portion C2 are sequentially arranged, so that the elastic recovery rate of the display panel 20 from the periphery to the center is gradually increased. This setting can also improve the color unevenness and Newton's ring phenomenon caused by the abnormal liquid crystal gap MD in the corners of the liquid crystal display panel 20, and is particularly applicable to the situation where the liquid crystal gap MD in the four corners of the liquid crystal display panel 20 is too large. Next, the elastic recovery rate of the second support portion C2 can be designed to be larger than that of the first support portion C1 by about 3%, and the elastic recovery rate of the first support portion C1 is larger than that of the third support portion C3 by about 3%. %, To improve the problem that the liquid crystal gap MD is abnormal at the corner of the liquid crystal display panel 20, but it is not limited to this.
請參考第6圖,第6圖繪示本發明液晶顯示面板之第三實施例之支撐部配置示意圖。如第6圖所示,液晶顯示面板30係為曲面液晶顯示面板,其具有中心線N,且顯示面板30係以中心線N為彎曲面軸心。本實施例之第二支撐部C2係沿著中心線N及中心線N的兩側設置,且第一支撐部C1及第三支撐部C3間隔排列設置於框膠A與第二支撐部C2之間。具體來說,一般製作曲面液晶顯示面板時,會先製作成平面的液晶顯示面板,之後再使平面液晶顯示面板彎曲而製作成曲面液晶顯示面板。在此情況下,位於中心線N及中心線N兩側的間隙物會受到較大程度的擠壓,因而容易產生液晶間隙MD不均的情形,所以本實施例將彈性回復率較佳的第二支撐部C2設置於中心線N及中心線N兩側將有助於改善曲面顯示面板顯示亮度不均的問題。Please refer to FIG. 6, which illustrates a schematic diagram of a supporting portion configuration of a third embodiment of the liquid crystal display panel of the present invention. As shown in FIG. 6, the liquid crystal display panel 30 is a curved liquid crystal display panel having a center line N, and the display panel 30 uses the center line N as the axis of the curved surface. The second support portion C2 of this embodiment is provided along the center line N and both sides of the center line N, and the first support portion C1 and the third support portion C3 are arranged at intervals between the frame rubber A and the second support portion C2. between. Specifically, when a curved liquid crystal display panel is generally manufactured, a flat liquid crystal display panel is first manufactured, and then the flat liquid crystal display panel is bent to form a curved liquid crystal display panel. In this case, the spacers located on both sides of the centerline N and the centerline N will be squeezed to a large extent, so that the liquid crystal gap MD is likely to be uneven. Therefore, this embodiment will The two supporting portions C2 are disposed on both sides of the centerline N and the centerline N, which will help improve the problem of uneven display brightness of the curved display panel.
請參考第7圖,第7圖繪示本發明液晶顯示面板之第三實施例之一第一變化實施例的支撐部配置示意圖。如第7圖所示,相較於第三實施例,於液晶顯示面板30’中,第三支撐部C3係沿著中心線N設置,且第二支撐部C2係沿著中心線N的兩側設置成至少兩直行,而第一支撐部C1設置於框膠A與第二支撐部C2之間並以平行於中心線N的方向排列成至少兩直行。根據本變化實施例,當中心線N附近因面板彎折而造成液晶間隙MD較大時,在中心線N設置彈性回復率較小的第三支撐部C3,而液晶顯示面板30’鄰近外圍區域的液晶間隙MD因為受到框膠A支撐,會具有較固定的間隙大小,因此設置第一支撐部C1,並且在中心線N兩側設置第二支撐部C2,以作為緩衝,藉以提供液晶間隙MD較好的支撐效果,進而改善曲面顯示面板顯示亮度不均的問題。Please refer to FIG. 7. FIG. 7 is a schematic diagram of a supporting portion configuration of a first modified embodiment of a third embodiment of a liquid crystal display panel of the present invention. As shown in FIG. 7, compared with the third embodiment, in the liquid crystal display panel 30 ′, the third support portion C3 is provided along the center line N, and the second support portion C2 is provided along the center line N. The side is arranged at least two straight lines, and the first support portion C1 is arranged between the frame rubber A and the second support portion C2 and is arranged in at least two straight lines in a direction parallel to the center line N. According to this modified embodiment, when the liquid crystal gap MD is large due to panel bending near the centerline N, a third support portion C3 with a small elastic recovery rate is provided on the centerline N, and the liquid crystal display panel 30 'is adjacent to the peripheral area. Since the liquid crystal gap MD is supported by the frame adhesive A, it will have a relatively fixed gap size. Therefore, a first support portion C1 is provided, and second support portions C2 are provided on both sides of the centerline N as a buffer to provide the liquid crystal gap MD. Better support effect, thereby improving the problem of uneven display brightness of curved display panels.
請參考第8圖,第8圖繪示本發明液晶顯示面板之第三實施例之一第二變化實施例的支撐部配置示意圖。如第8圖所示,在本變化實施例之液晶顯示面板30’’中,第二支撐部C2係沿著中心線N設置,且第三支撐部C3係沿著中心線N的兩側設置,而第一支撐部C1設置於框膠A與第三支撐部C3之間並以平行於中心線N的方向排列成直行。根據本變化實施例,當中心線N附近因彎折而造成液晶間隙MD較小時,在中心線N設置彈性回復率較大的第二支撐部C2,鄰近框膠A的部分仍設置第一支撐部C1,並且在第一支撐部C1與第二支撐部C2之間設置第三支撐部C3,以提供較佳的液晶間隙MD支撐效果。Please refer to FIG. 8. FIG. 8 is a schematic diagram illustrating a configuration of a supporting portion of a second modified embodiment of a third embodiment of a liquid crystal display panel of the present invention. As shown in FIG. 8, in the liquid crystal display panel 30 ″ of this modified embodiment, the second support portion C2 is provided along the center line N, and the third support portion C3 is provided along both sides of the center line N. The first support portion C1 is disposed between the frame rubber A and the third support portion C3 and is aligned in a direction parallel to the center line N. According to this modified embodiment, when the liquid crystal gap MD is small due to bending near the centerline N, a second support portion C2 having a large elastic recovery rate is provided on the centerline N, and a portion adjacent to the frame rubber A is still provided with a first A support portion C1, and a third support portion C3 is provided between the first support portion C1 and the second support portion C2, so as to provide a better liquid crystal gap MD support effect.
請參考第9圖,第9圖繪示本發明液晶顯示面板之第三實施例之一第三變化實施例的支撐部配置示意圖。如第9圖所示,相較於第三實施例,於液晶顯示面板30’’’中,第二支撐部C2係沿著中心線N設置,且第一支撐部C1及第三支撐部C3間隔排列設置於框膠A與第二支撐部C2之間。藉由上述配置,可均勻化液晶顯示面板30’’’的整體液晶間隙MD之支撐效果與彈性回復率。Please refer to FIG. 9, which is a schematic diagram of a supporting portion configuration according to a third variation of one of the third embodiment of the liquid crystal display panel of the present invention. As shown in FIG. 9, compared with the third embodiment, in the liquid crystal display panel 30 ′ ″, the second support portion C2 is disposed along the center line N, and the first support portion C1 and the third support portion C3 The spacers are arranged between the frame rubber A and the second support portion C2. With the above configuration, the support effect and elastic recovery rate of the entire liquid crystal gap MD of the liquid crystal display panel 30 '' 'can be made uniform.
本發明另提供一種利用具有不同底層之支撐部以調整液晶顯示面板之液晶間隙的方法。請參考第10圖至第15圖,第10圖繪示本發明調整液晶顯示面板的液晶間隙之方法流程圖,第11圖至第15圖繪示本發明調整液晶顯示面板的液晶間隙之方法的面板結構局部示意圖,其中,為使圖示簡單明瞭,第11圖至第15圖僅繪示出第一基板和其表面的部分膜層與元件以及第二基板。如第10圖以及第11圖所示,根據本發明調整液晶顯示面板的液晶間隙之方法,首先,進行步驟S1,提供液晶顯示面板10’,其中液晶顯示面板10’為半成品,大體上可具有如第1圖所示之結構,例如包括第一基板G1、第二基板G2、主動元件層U、液晶層M、保護層OC、彩色濾光層CF、至少一間隙物P、黑色矩陣層BM以及一框膠A(部分元件未示於第11圖中)等,其中保護層OC設於第一基板G1表面,彩色濾光層CF設於第一基板G1與保護層OC之間,間隙物P設置於保護層OC表面並位於顯示區R1內,而框膠A設置於保護層OC表面並位於非顯示區R2內。此外,液晶顯示面板10’還可選擇性地包含圖案化的黑色矩陣層BM設置於彩色濾光層CF與第一基板G1之間。一般而言,由於液晶顯示面板10’的顯示區R1設置有畫素陣列,因此顯示區R1中也會有多種顏色的單層彩色濾光層CF對應於畫素陣列中的各子畫素,例如第11圖中係以第一彩色濾光層CF1為例,而間隙物P與設於其下方之部分保護層OC、部分第一彩色濾光層CF1以及選擇性的黑色矩陣層BM在顯示區R1中構成了第一支撐部C1,如前述實施例所述,間隙物P下方的膜層疊構視為第一底層B1,包含保護層OC、部分第一彩色濾光層CF1以及選擇性的黑色矩陣層BM。由於顯示區R1中的大部分保護層OC都會覆蓋在彩色濾光層CF上,因此顯示區R1內的保護層OC得以維持其平坦度而幾乎沒有高度落差,保護層OC在顯示區R1內可視為具有平坦層之功用,並且,當顯示區R1內各間隙物P下方的膜層疊構都如第一支撐部C1一樣,只有保護層OC、一層彩色濾光層CF與選擇性的黑色矩陣層BM時,那麼這些間隙物P與其下方的膜層之堆疊基本上與前述第一支撐部C1都有大致相同的機械強度、彈性回復率與厚度。另一方面,在非顯示區R2或框膠A內,由於保護層OC下方沒有彩色濾光層CF,因此從保護層OC表面到第一基板G1表面之間的厚度會較顯示區R1的膜層總厚度小,亦即保護層OC表面至第一基板G1之間的厚度在顯示區R1與框膠A或非顯示區R2會有些微的差異(第11圖未畫出厚度此差異)。換句話說,若將框膠A與第一基板G1之間的保護層OC與選擇性的黑色矩陣層BM視為第四底層B4,那麼第一底層B1的厚度會大於第四底層B4的厚度。上述情形使得液晶顯示面板10’在顯示區R1與非顯示區R2會具有大小不同的液晶間隙MD,進而影響液晶顯示面板10’的顯示品質,而產生亮度不均勻的現象。因此,為了盡量均勻化液晶間隙MD,可在框膠A中設置具剛性的框膠間隔物A1,例如間隔球或其他形狀的間隔物,如第12圖所示。框膠間隔物A1的材料舉例為金、二氧化矽、聚甲基丙烯酸甲酯(PMMA)、聚醯亞胺(PI)或其他合適的材料,但不以此為限。另外,在設置框膠間隔物A1時,應考量框膠A的第四底層B4和顯示區R1的第一底層B1之間的高度差來選擇適當大小的框膠間隔物A,以有效地縮小液晶間隙MD在顯示區R1與非顯示區R2之間的高度差異。然而,由於框膠間隔物A1可選擇的尺寸有一定的限制,因此即使在框膠A內設置了適當尺寸的框膠間隔物A1,但仍然無法使顯示區R1與非顯示區R2的液晶間隙MD完全相同。The invention also provides a method for adjusting the liquid crystal gap of a liquid crystal display panel by using support portions having different bottom layers. Please refer to FIGS. 10 to 15. FIG. 10 shows a flowchart of a method for adjusting a liquid crystal gap of a liquid crystal display panel according to the present invention. FIGS. 11 to 15 show a method of adjusting a liquid crystal gap of a liquid crystal display panel according to the present invention. Partial schematic diagram of the panel structure. In order to make the illustration simple and clear, FIG. 11 to FIG. 15 only show the first substrate and a part of the film layers and elements on the surface thereof and the second substrate. As shown in FIG. 10 and FIG. 11, according to the method for adjusting the liquid crystal gap of a liquid crystal display panel according to the present invention, first, step S1 is performed to provide a liquid crystal display panel 10 ′, wherein the liquid crystal display panel 10 ′ is a semi-finished product and may generally have The structure shown in FIG. 1 includes, for example, a first substrate G1, a second substrate G2, an active device layer U, a liquid crystal layer M, a protective layer OC, a color filter layer CF, at least one spacer P, and a black matrix layer BM. And a frame adhesive A (some elements are not shown in FIG. 11) and the like, wherein a protective layer OC is provided on the surface of the first substrate G1, a color filter layer CF is provided between the first substrate G1 and the protective layer OC, and a gap P is disposed on the surface of the protective layer OC and is located in the display area R1, and frame adhesive A is disposed on the surface of the protective layer OC and is located in the non-display area R2. In addition, the liquid crystal display panel 10 'may optionally include a patterned black matrix layer BM disposed between the color filter layer CF and the first substrate G1. Generally, since the display area R1 of the liquid crystal display panel 10 'is provided with a pixel array, a single-layer color filter layer CF with multiple colors in the display area R1 corresponds to each sub-pixel in the pixel array. For example, in FIG. 11, the first color filter layer CF1 is taken as an example, and the spacer P and a portion of the protective layer OC, a portion of the first color filter layer CF1 and a selective black matrix layer BM disposed below it are displayed. The first support portion C1 is formed in the region R1. As described in the foregoing embodiment, the film stack structure under the spacer P is regarded as the first bottom layer B1, and includes a protective layer OC, a portion of the first color filter layer CF1, and a selective Black matrix layer BM. Since most of the protective layer OC in the display area R1 will be covered on the color filter layer CF, the protective layer OC in the display area R1 can maintain its flatness with almost no height difference. The protective layer OC is visible in the display area R1 It has the function of a flat layer, and when the film stack structure under the spacers P in the display area R1 is the same as the first support portion C1, there is only a protective layer OC, a color filter layer CF, and a selective black matrix layer In the case of BM, then the stacking of the spacers P and the film layers below them has substantially the same mechanical strength, elastic recovery rate, and thickness as the aforementioned first support portion C1. On the other hand, in the non-display area R2 or the sealant A, since there is no color filter layer CF under the protective layer OC, the thickness from the surface of the protective layer OC to the surface of the first substrate G1 will be larger than the film of the display area R1. The total layer thickness is small, that is, the thickness between the protective layer OC surface and the first substrate G1 is slightly different between the display area R1 and the frame adhesive A or the non-display area R2 (the difference in thickness is not shown in FIG. 11). In other words, if the protective layer OC and the selective black matrix layer BM between the sealant A and the first substrate G1 are regarded as the fourth bottom layer B4, the thickness of the first bottom layer B1 will be greater than the thickness of the fourth bottom layer B4. . The above situation causes the liquid crystal display panel 10 'to have liquid crystal gaps MD with different sizes in the display area R1 and the non-display area R2, which further affects the display quality of the liquid crystal display panel 10' and produces a phenomenon of uneven brightness. Therefore, in order to uniformize the liquid crystal gap MD as much as possible, a rigid sealant spacer A1 such as a spacer ball or another shape spacer may be provided in the sealant A, as shown in FIG. 12. Examples of the material of the sealant spacer A1 include gold, silicon dioxide, polymethyl methacrylate (PMMA), polyimide (PI), or other suitable materials, but not limited thereto. In addition, when setting the frame spacer A1, the height difference between the fourth bottom layer B4 of the frame A and the first bottom layer B1 of the display area R1 should be considered to select a frame spacer A of an appropriate size to effectively reduce The height difference of the liquid crystal gap MD between the display area R1 and the non-display area R2. However, because the size of the sealant spacer A1 is limited, even if a sealant spacer A1 of an appropriate size is provided in the sealant A, the liquid crystal gap between the display region R1 and the non-display region R2 cannot be achieved. The MD is exactly the same.
所以,本發明方法係利用下述的步驟S2至步驟S6來達到調整液晶間隙MD的目的。在步驟S1之後,可分別進行步驟S2與步驟S3並同時參閱第12圖。在步驟S2中,測量框膠間隔物A1之上表面至第一基板G1表面之距離,以得到第一總厚度T1。另外,進行步驟S3,測量第一支撐部C1之上表面至第一基板G1表面之距離,以得到第二總厚度T2。值得注意的是,本發明並不限定步驟S2與步驟S3的執行順序,並可依實際需求選擇先進行步驟S2或步驟S3。接著,進行步驟S4,計算第一總厚度T1以及第二總厚度T2的差值,並依據該差值而選擇提供至少一第二支撐部C2或提供至少一第三支撐部C3設置於框膠A與第一支撐部C1之間。如第12圖所示,若框膠間隔物A1的尺寸較大,例如框膠間隔物A1的粒徑大於第一間隙物P1的高度,那麼第一總厚度T1會大於第二總厚度T2,意即當第一總厚度T1與第二總厚度T2的差值大於零時,則進行步驟S5,如第13圖所示,提供至少一第二支撐部C2設於框膠A與第一支撐部C1之間,且第二支撐部C2的彈性回復率/機械特大於第一支撐部C1的彈性回復率/機械特性。詳細來說,當第一總厚度T1大於第二總厚度T2時,代表框膠A的框膠間隔物A1的支撐力太好,其所支撐之液晶間隙MD大於顯示區R1中第一支撐部C1所支撐之液晶間隙MD,因此本發明方法提供彈性回復率/機械特性較大的第二支撐部C2設置於框膠間隔物A1和第一支撐部C1之間,以第二支撐部C2作為顯示區R1與框膠A之間的液晶間隙MD變化的緩衝,藉此可獲得具有較均勻之液晶間隙MD的液晶顯示面板,以提升顯示品質。在較佳實施例中,第二支撐部C2是設置在顯示區R1內並鄰近非顯示區R2設置。然而,在變化實施例中,第二支撐部C2也可設置在非顯示區R2內,位於顯示區R1與框膠A之間。Therefore, the method of the present invention uses the following steps S2 to S6 to achieve the purpose of adjusting the liquid crystal gap MD. After step S1, step S2 and step S3 can be performed separately and refer to FIG. 12 at the same time. In step S2, the distance from the upper surface of the sealant spacer A1 to the surface of the first substrate G1 is measured to obtain a first total thickness T1. In addition, step S3 is performed to measure the distance from the upper surface of the first support portion C1 to the surface of the first substrate G1 to obtain a second total thickness T2. It is worth noting that the present invention does not limit the execution sequence of steps S2 and S3, and may choose to perform step S2 or step S3 first according to actual needs. Next, step S4 is performed to calculate the difference between the first total thickness T1 and the second total thickness T2, and based on the difference, it is selected to provide at least one second support portion C2 or to provide at least one third support portion C3 to be disposed on the frame rubber. Between A and the first support portion C1. As shown in FIG. 12, if the size of the frame rubber spacer A1 is large, for example, the particle size of the frame rubber spacer A1 is larger than the height of the first spacer P1, then the first total thickness T1 will be larger than the second total thickness T2, That is, when the difference between the first total thickness T1 and the second total thickness T2 is greater than zero, step S5 is performed. As shown in FIG. 13, at least one second support portion C2 is provided on the frame rubber A and the first support. Between the parts C1 and the elastic recovery rate / mechanical characteristics of the second support part C2 is greater than the elastic recovery rate / mechanical characteristics of the first support part C1. In detail, when the first total thickness T1 is larger than the second total thickness T2, the support force of the frame spacer A1 representing the frame A is too good, and the liquid crystal gap MD supported by the frame spacer A is larger than the first support portion in the display area R1. The liquid crystal gap MD supported by C1, so the method of the present invention provides a second support portion C2 with a large elastic recovery rate / mechanical characteristics, which is disposed between the frame spacer A1 and the first support portion C1, and the second support portion C2 is used as The buffer of changes in the liquid crystal gap MD between the display area R1 and the sealant A is obtained, thereby obtaining a liquid crystal display panel with a more uniform liquid crystal gap MD, thereby improving display quality. In a preferred embodiment, the second support portion C2 is disposed in the display area R1 and is disposed adjacent to the non-display area R2. However, in a modified embodiment, the second support portion C2 may also be disposed in the non-display area R2, located between the display area R1 and the frame rubber A.
另一方面,如第10圖和第14圖所示,若框膠間隔物A1的尺寸較小,例如小於第一間隙物P1的高度,那麼第一總厚度T1會小於第二總厚度T2,意即當第一總厚度T1與第二總厚度T2的差值小於零時,則進行步驟S6,如第15圖所示,提供至少一第三支撐部C3設於框膠A與第一支撐部C1之間,且第三支撐部C3的彈性回復率/機械特性小於第一支撐部C1的彈性回復率/機械特性。具體來說,當第一總厚度T1小於第二總厚度T2時,代表框膠A的支撐力不足,顯示區R1由第一支撐部C1支撐的液晶間隙MD大於非顯示區R2由框膠間隔物A1與框膠A支撐的液晶間隙MD,因此本發明方法提供彈性回復率/機械特性較小的第三支撐部C3設置於框膠間隔物A1和第一支撐部C1之間,以第三支撐部C3作為緩衝,藉此平衡框膠A與顯示區R1之間的液晶間隙MD變化,進而可獲得具有較均勻的液晶間隙MD的液晶顯示面板,並進一步改善顯示品質。如第15圖所示,本實施例係將第三支撐部C3設於顯示區R1內,在較佳實施例中,第三支撐部C3係鄰近非顯示區R2設置,但不以此為限,在變化實施例中,第三支撐部C3也可設於非顯示區R2內並位於框膠A與顯示區R1之間。On the other hand, as shown in FIG. 10 and FIG. 14, if the size of the frame spacer A1 is small, for example, smaller than the height of the first spacer P1, the first total thickness T1 will be smaller than the second total thickness T2. That is, when the difference between the first total thickness T1 and the second total thickness T2 is less than zero, step S6 is performed. As shown in FIG. 15, at least one third support portion C3 is provided on the frame rubber A and the first support. The elastic recovery rate / mechanical characteristics of the third support portion C3 is smaller than the elastic recovery rate / mechanical characteristics of the first support portion C1. Specifically, when the first total thickness T1 is smaller than the second total thickness T2, it means that the support force of the frame rubber A is insufficient, and the liquid crystal gap MD supported by the first support portion C1 in the display area R1 is larger than the non-display area R2 spaced by the frame rubber. The liquid crystal gap MD supported by the object A1 and the frame rubber A. Therefore, the method of the present invention provides a third support portion C3 with a small elastic recovery rate / mechanical characteristics. The third support portion C3 is provided between the frame rubber spacer A1 and the first support portion C1. The support portion C3 serves as a buffer, thereby balancing the change in the liquid crystal gap MD between the sealant A and the display region R1, thereby obtaining a liquid crystal display panel with a more uniform liquid crystal gap MD, and further improving the display quality. As shown in FIG. 15, the third support portion C3 is provided in the display area R1 in this embodiment. In a preferred embodiment, the third support portion C3 is provided adjacent to the non-display area R2, but is not limited thereto. In a modified embodiment, the third support portion C3 may also be disposed in the non-display area R2 and located between the frame rubber A and the display area R1.
綜上所述,本發明藉由改變支撐部的底層材料而提供具有不同彈性回復率和機械特性的支撐部,並藉由支撐部的各種配置而有效減少液晶間隙的變異情況,進而得到具有均一液晶間隙的液晶顯示面板,因此可改善習知液晶顯示面板中因液晶間隙不均而產生色差的問題。此外,因本發明僅需要改變各支撐部的配置即可達到改善色差的效果,因此僅需調配底層中膜層(例如彩色濾光層)光罩的共用情形,而不需重製間隙物的光罩、黑色矩陣層的光罩以及彩色濾光層的光罩即可達到調整液晶間隙的效果。 以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。In summary, the present invention provides support parts with different elastic recovery rates and mechanical characteristics by changing the underlying material of the support parts, and effectively reduces the variation of the liquid crystal gap by various configurations of the support parts, thereby achieving uniformity. The liquid crystal display panel with liquid crystal gap can improve the problem of color difference caused by uneven liquid crystal gap in the conventional liquid crystal display panel. In addition, because the present invention only needs to change the configuration of each support portion to achieve the effect of improving chromatic aberration, it is only necessary to configure the common situation of the photomask of the bottom middle film layer (such as a color filter layer) without remaking the spacers. The mask, the mask of the black matrix layer, and the mask of the color filter layer can achieve the effect of adjusting the liquid crystal gap. The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the scope of patent application of the present invention shall fall within the scope of the present invention.
A‧‧‧框膠
A1‧‧‧框膠間隔物
B1‧‧‧第一底層
B2‧‧‧第二底層
B3‧‧‧第三底層
B4‧‧‧第四底層
BM‧‧‧黑色矩陣層
C1‧‧‧第一支撐部
C2‧‧‧第二支撐部
C3‧‧‧第三支撐部
CF‧‧‧彩色濾光層
CF1‧‧‧第一彩色濾光層
CF2‧‧‧第二彩色濾光層
CF3‧‧‧第三彩色濾光層
G1‧‧‧第一基板
G2‧‧‧第二基板
M‧‧‧液晶層
MD‧‧‧液晶間隙
OC‧‧‧保護層
P‧‧‧間隙物
P1‧‧‧第一間隙物
P2‧‧‧第二間隙物
P3‧‧‧第三間隙物
R1‧‧‧顯示區
R2‧‧‧非顯示區
S1、S2、S3、S4、S5、S6‧‧‧步驟
T1‧‧‧第一總厚度
T2‧‧‧第二總厚度
U‧‧‧主動元件層
10、10’、20、20’、30、30’、30’’、30’’’‧‧‧液晶顯示面板A‧‧‧Frame glue
A1‧‧‧Frame spacer
B1‧‧‧First floor
B2‧‧‧Second floor
B3‧‧‧ Third floor
B4‧‧‧ Fourth floor
BM‧‧‧Black Matrix Layer
C1‧‧‧First support
C2‧‧‧Second support
C3‧‧‧third support
CF‧‧‧ color filter
CF1‧‧‧The first color filter layer
CF2‧‧‧Second color filter layer
CF3‧‧‧third color filter
G1‧‧‧First substrate
G2‧‧‧Second substrate
M‧‧‧LCD layer
MD‧‧‧LCD gap
OC‧‧‧protective layer
P‧‧‧interstitial
P1‧‧‧The first gap
P2‧‧‧Second spacer
P3‧‧‧third gap
R1‧‧‧display area
R2‧‧‧ non-display area
S1, S2, S3, S4, S5, S6 ‧‧‧ steps
T1‧‧‧First total thickness
T2‧‧‧Second total thickness
U‧‧‧Active component layer
10, 10 ', 20, 20', 30, 30 ', 30'',30''' ‧‧‧ LCD display panel
第1圖繪示本發明液晶顯示面板之第一實施例的剖面示意圖。 第2圖繪示第1圖所示液晶顯示面板之第一基板的局部放大示意圖。 第3圖繪示本發明液晶顯示面板之第一實施例之支撐部配置示意圖。 第4圖繪示本發明液晶顯示面板之第二實施例之支撐部配置示意圖。 第5圖繪示本發明液晶顯示面板之第二實施例之一變化實施例之支撐部配置示意圖。 第6圖繪示本發明液晶顯示面板之第三實施例之支撐部配置示意圖。 第7圖繪示本發明液晶顯示面板之第三實施例之一第一變化實施例的支撐部配置示意圖。 第8圖繪示本發明液晶顯示面板之第三實施例之一第二變化實施例的支撐部配置示意圖。 第9圖繪示本發明液晶顯示面板之第三實施例之一第三變化實施例的支撐部配置示意圖。 第10圖繪示本發明調整液晶顯示面板的液晶間隙的方法流程圖。 第11圖至第15繪示本發明調整液晶顯示面板的液晶間隙的方法的面板結構局部示意圖。FIG. 1 is a schematic cross-sectional view of a first embodiment of a liquid crystal display panel according to the present invention. FIG. 2 is a partially enlarged schematic diagram of the first substrate of the liquid crystal display panel shown in FIG. 1. FIG. 3 is a schematic view showing a configuration of a supporting portion of the first embodiment of the liquid crystal display panel of the present invention. FIG. 4 is a schematic view showing a configuration of a supporting portion of a second embodiment of a liquid crystal display panel of the present invention. FIG. 5 is a schematic view showing a configuration of a supporting portion of a modified embodiment of the second embodiment of the liquid crystal display panel of the present invention. FIG. 6 is a schematic view showing a configuration of a supporting portion of a third embodiment of a liquid crystal display panel of the present invention. FIG. 7 is a schematic view showing a configuration of a supporting portion of a first modified embodiment of a third embodiment of a liquid crystal display panel of the present invention. FIG. 8 is a schematic view showing a configuration of a support portion of a second modified embodiment of a third embodiment of a liquid crystal display panel of the present invention. FIG. 9 is a schematic view showing a configuration of a supporting portion of a third modified embodiment of a third embodiment of a liquid crystal display panel of the present invention. FIG. 10 is a flowchart of a method for adjusting a liquid crystal gap of a liquid crystal display panel according to the present invention. 11 to 15 are partial schematic diagrams of panel structures of the method for adjusting a liquid crystal gap of a liquid crystal display panel according to the present invention.
S1、S2、S3、S4、S5、S6‧‧‧步驟 S1, S2, S3, S4, S5, S6 ‧‧‧ steps
Claims (16)
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| TW105116812A TWI578062B (en) | 2016-05-30 | 2016-05-30 | Liquid crystal display panel and a method for adjusting the cell gap of the liquid crystal display panel |
| CN201610557447.8A CN106200134B (en) | 2016-05-30 | 2016-07-15 | Liquid crystal display panel and method for adjusting liquid crystal gap of liquid crystal display panel |
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| TW105116812A TWI578062B (en) | 2016-05-30 | 2016-05-30 | Liquid crystal display panel and a method for adjusting the cell gap of the liquid crystal display panel |
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| CN115291439B (en) * | 2022-06-30 | 2023-11-21 | 惠科股份有限公司 | display panel |
| CN116413957A (en) * | 2023-01-30 | 2023-07-11 | 华映科技(集团)股份有限公司 | Curved surface liquid crystal display panel and display device adopting different frame glue silicon balls |
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| CN100541276C (en) * | 2006-02-16 | 2009-09-16 | 中华映管股份有限公司 | LCD Monitor |
| TW201033698A (en) * | 2009-03-02 | 2010-09-16 | Chi Mei Optoelectronics Corp | Substrate structure with spacer and LCD panel using the same and LCD device using the same |
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