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TW201808708A - Two-wheeled vehicle riser shock-absorption lubrication structure capable of achieving low cost, small size, small tolerances, improved durability, and extended service life - Google Patents

Two-wheeled vehicle riser shock-absorption lubrication structure capable of achieving low cost, small size, small tolerances, improved durability, and extended service life Download PDF

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TW201808708A
TW201808708A TW105105067A TW105105067A TW201808708A TW 201808708 A TW201808708 A TW 201808708A TW 105105067 A TW105105067 A TW 105105067A TW 105105067 A TW105105067 A TW 105105067A TW 201808708 A TW201808708 A TW 201808708A
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wheeled vehicle
self
lubricating
shock
shaft
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TW105105067A
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Chinese (zh)
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TWI582001B (en
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楊修聖
紀國琛
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楊修聖
紀國琛
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Publication of TW201808708A publication Critical patent/TW201808708A/en

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Abstract

The present invention provides a two-wheeled vehicle riser shock-absorption lubrication structure, wherein the lubrication structure is applied to a two-wheeled vehicle riser shock absorber, and is sleevedly disposed between an outer tube and a shaft of the two-wheeled vehicle riser shock absorber, The lubrication structure comprises: a self-lubricating layer and a protective casing tube, wherein the self-lubricating layer is made of compound material and has a polygonal inner hole. The protective casing tube is made of metal material, and is sleevedly disposed to cover the outer side of the self-lubricating layer for fixation and combination, so as to provide a protective function. The protective casing tube and the self-lubricating layer are disposed to pass through the two-wheeled vehicle riser shock absorber, so that the shaft and the outer tube can relatively move up and down smoothly; thereby achieving low cost, small size, small tolerances, improved durability, and extended service life.

Description

兩輪車輛立管避震潤滑結構 Shock-absorbing lubricating structure of two-wheeled vehicle standpipe

本發明係有關於一種避震器之潤滑結構,尤指一種由兩種材質之套管相互套設結合而成之兩輪車輛立管避震潤滑結構。 The invention relates to a lubricating structure of a shock absorber, and more particularly to a two-wheeled vehicle vertical pipe shock-absorbing lubricating structure formed by sleeves of two kinds of materials.

按,自行車除了為基本交通工具之外,更具有休閒、運動以及環保的特性,符合現代人對休閒生活、健身及環保訴求的高度重視,因此於現今社會中自行車越來越受到大眾歡迎,而為了增加自行車騎乘時的舒適性,通常會在前叉、后車架或座管等立管設置避震器,藉以吸收騎乘時路面所傳來的衝擊力,達到緩和震動的效果。 In addition to the basic means of transportation, bicycles have the characteristics of leisure, sports, and environmental protection, which is in line with the modern people's emphasis on leisure life, fitness and environmental protection. Therefore, bicycles are becoming more and more popular in today's society. In order to increase the riding comfort of a bicycle, a shock absorber is usually provided on a riser such as a front fork, a rear frame, or a seat tube, so as to absorb the impact force transmitted from the road surface during riding, thereby mitigating the vibration effect.

習知避震器,最常見的結構主要係由一外管內穿設一軸桿,該外管內壁與該軸桿一端間組設一可壓縮與彈伸之減震裝置,該外管內壁與該軸桿外周間套設一潤滑用之軸承,該軸承為滾珠軸承或滾柱軸承,藉由該軸承使得軸桿與外管間可相對順利升降滑移。然而,該種避震器所使用之軸承不僅成本高、體積大,並且為考量公差太小會影響軸桿與外管間之升降滑移,故需具有一定的公差,以致避震時撞擊的頻率及力量增加,而造成使用壽命短。 The most common structure of the conventional shock absorber is mainly a shaft is inserted through an outer tube. A compressible and elastic damping device is arranged between the inner wall of the outer tube and one end of the shaft. A lubricating bearing is sleeved between the outer periphery of the shaft, and the bearing is a ball bearing or a roller bearing. The bearing can relatively smoothly move up and down between the shaft and the outer tube. However, the bearings used in this type of shock absorber are not only costly and bulky. Too small tolerances will affect the lifting and sliding between the shaft and the outer tube. Therefore, a certain tolerance is required so that the Increased frequency and power, resulting in short service life.

是以,乃有業者利用鐵氟龍套管(自潤軸承)取代上述軸承,藉由鐵氟龍材質的特性,達到成本低、體積小、公差小的效益;但該 種鐵氟龍套管的強度太弱,當受到較大衝擊時便易裂開失去作用,使用壽命短,實用性不佳,如欲利用加厚的方式增加鐵氟龍套管的強度,則又會失去體積小的優點,造成體積太大,而確有加以改良之必要。 Therefore, some manufacturers use Teflon bushings (self-lubricating bearings) to replace the above bearings, and use the characteristics of Teflon material to achieve the benefits of low cost, small size, and small tolerances. The strength of this kind of Teflon sleeve is too weak, it will easily crack and lose its effect when subjected to a large impact, short service life, and poor practicality. If you want to increase the strength of the Teflon sleeve by thickening it, it will Losing the advantage of small volume causes the volume to be too large, and it is indeed necessary to improve it.

本發明人有鑑於習知自行車立管避震器使用之潤滑用軸承及鐵氟龍套管,具有成本高、體積大、使用壽命短及強度太弱等缺點,是以乃思及設計的意念,經多方探討與試作樣品試驗,及多次修正改良後,終推出本發明。 The inventor has the disadvantages of high cost, large volume, short service life and too weak strength in view of the bearings and Teflon bushings used in the conventional bicycle riser shock absorbers. After various discussions and trials of sample tests, and multiple amendments and improvements, the invention was finally introduced.

本發明提供一種兩輪車輛立管避震潤滑結構,其潤滑結構係應用於兩輪車輛立管避震器,套設於兩輪車輛立管避震器之一外管與一軸桿間,該外管設有一管內孔,該軸桿為多角形,該潤滑結構包含:一自潤層,為化合材料製成,具有一內孔與一外周面,該內孔為多角形,用以供該軸桿穿設於防轉狀態下活動升降滑移;及一保護套管,為金屬材質製成,具有一內結合孔與一外結合面,該保護套管套設於該自潤層外側包覆,該保護套管之內結合孔與該自潤層之外周面結合,該保護套管連同該自潤層穿設於該兩輪車輛立管避震器之外管內,該保護套管之外結合面與兩輪車輛立管避震器之外管固設結合;該自潤層與該軸桿為可上下滑動的配合接觸。 The invention provides a two-wheeled vehicle vertical pipe shock-absorbing lubricating structure. The lubricating structure is applied to a two-wheeled vehicle vertical pipe shock absorber and is sleeved between an outer tube and a shaft of the two-wheeled vehicle vertical pipe shock absorber. The outer tube is provided with an inner hole of the tube, the shaft is polygonal, and the lubricating structure includes: a self-lubricating layer, made of a compound material, having an inner hole and an outer peripheral surface. The inner hole is polygonal and is used for The shaft rod is arranged to move up and down and slide in an anti-rotation state; and a protective sleeve is made of metal material and has an inner joint hole and an outer joint surface, and the protective sleeve is sleeved outside the self-moisturizing layer The inner sleeve of the protective sleeve is combined with the outer peripheral surface of the self-lubricating layer. The protective sleeve and the self-lubricating layer pass through the outer tube of the two-wheel vehicle standpipe shock absorber. The joint surface outside the pipe is fixedly combined with the outer pipe of the two-wheeled vehicle riser shock absorber; the self-lubricating layer and the shaft are in mating and sliding contact.

本發明之主要目的,在於其不僅可藉由自潤層達到成本低、體積小、公差小的效益,並且該自潤層外側包覆一保護套管,而可避免自潤層受到較大衝擊時裂開失去作用,耐用性提升,使用壽命延長。 The main purpose of the present invention is that it can not only achieve the benefits of low cost, small volume and small tolerance by the self-lubricating layer, but also cover the outer side of the self-lubricating layer with a protective sleeve, so as to prevent the self-lubricating layer from being greatly impacted When cracking loses effect, durability is improved, and service life is extended.

10‧‧‧潤滑結構 10‧‧‧Lubrication structure

11‧‧‧自潤層 11‧‧‧ Self-moisturizing layer

111‧‧‧內孔 111‧‧‧inner hole

112‧‧‧外周面 112‧‧‧outer surface

12‧‧‧保護套管 12‧‧‧ protection sleeve

121‧‧‧內結合孔 121‧‧‧Inner hole

122‧‧‧外結合孔 122‧‧‧outer joint hole

20‧‧‧兩輪車輛立管避震器 20‧‧‧Two-wheeled vehicle riser shock

21‧‧‧外管 21‧‧‧ Outer tube

211‧‧‧管內孔 211‧‧‧ tube inner hole

22‧‧‧軸桿 22‧‧‧ shaft

23‧‧‧減震裝置 23‧‧‧ shock absorption device

第一圖為本發明之外觀立體圖。 The first figure is an external perspective view of the present invention.

第二圖為本發明之剖面圖。 The second figure is a sectional view of the present invention.

第三圖為本發明應用於兩輪車輛立管避震器之立體分解圖 The third figure is an exploded perspective view of the present invention applied to a two-wheeled vehicle riser shock absorber

第四圖為本發明應用於兩輪車輛立管避震器之剖面圖。 The fourth figure is a sectional view of the present invention applied to a two-wheeled vehicle riser shock absorber.

第五圖為第四圖A部分放大圖。 The fifth figure is an enlarged view of part A of the fourth figure.

第六圖為本發明應用於兩輪車輛立管避震器之避震動作剖面示意圖。 The sixth figure is a schematic cross-sectional view of the shock-absorbing action of the present invention applied to a two-wheeled vehicle riser shock absorber.

請參閱第一圖、第二圖,本發明兩輪車輛立管避震潤滑結構,其潤滑結構10包含:一自潤層11及一保護套管12,其中該自潤層11為化合材料(如鐵氟龍)製成,具有一內孔111與一外周面112,該內孔111為多角形,於本實施例該內孔111為六角形,該保護套管12為金屬材質製成,具有一內結合孔121與一外結合面122,該內結合孔121與外結合面122為多角形,於本實施例該內結合孔121與外結合面122為六角形,該保護套管12設於該自潤層11外側包覆,該保護套管12之內結合孔121與該自潤層11之外周面112結合,而得以該保護套管12保護該自潤層11。 Please refer to the first and second figures. The two-wheeled vehicle vertical tube shock absorption lubrication structure of the present invention includes a self-lubricating layer 11 and a protective sleeve 12, wherein the self-lubricating layer 11 is a compound material ( (Such as Teflon), has an inner hole 111 and an outer peripheral surface 112, the inner hole 111 is polygonal, in this embodiment the inner hole 111 is hexagonal, and the protective sleeve 12 is made of metal material, There is an inner joint hole 121 and an outer joint surface 122. The inner joint hole 121 and the outer joint surface 122 are polygonal. In this embodiment, the inner joint hole 121 and the outer joint surface 122 are hexagonal. The protective sleeve 12 It is provided on the outside of the self-wetting layer 11, and the inner coupling hole 121 of the protective sleeve 12 is combined with the outer peripheral surface 112 of the self-wetting layer 11, so that the protective sleeve 12 can protect the self-wetting layer 11.

詳言之,該保護套管12為金屬板材所彎折成形,該自潤層11預先結合於該保護套管12並與該保護套管12一起彎折成形。 In detail, the protective sleeve 12 is formed by bending a metal plate, and the self-wetting layer 11 is previously combined with the protective sleeve 12 and is formed by bending with the protective sleeve 12.

如第三圖、第四圖、第五圖及第六圖所示,該潤滑結構10係應用於一兩輪車輛立管避震器20,該兩輪車輛立管避震器20除潤滑結構10外,另包含有一外管21、一軸桿22及一減震裝置23,其中該外管21設有一管內孔211,該管內孔211為多角形,該軸桿22為與該自潤層11內孔111對 應的多角形,該軸桿22穿設於該外管21內,該減震裝置23組設於該外管21內壁與該軸桿22一端間可壓縮與彈伸,該潤滑結構10穿設於該外管21內,套設於該外管21與該軸桿22間,該潤滑結構10之保護套管12的外結合面122與該兩輪車輛立管避震器20之外管21的管內孔211利用膠合方式固設結合,該潤滑結構10之自潤層11的內孔111供該軸桿22穿設滑套,而可藉由該潤滑結構10使得該外管21於防轉狀態下與該軸桿22相對順利升降滑移,透過減震裝置23的壓縮與彈伸,達到緩和震動之避震效果。 As shown in the third, fourth, fifth, and sixth figures, the lubricating structure 10 is applied to a two-wheeled vehicle riser shock absorber 20, and the two-wheeled vehicle riser shock absorber 20 is a delubricating structure. 10, it also includes an outer tube 21, a shaft 22 and a shock absorbing device 23, wherein the outer tube 21 is provided with a tube inner hole 211, the tube inner hole 211 is polygonal, and the shaft 22 is self-lubricating with the 111 pairs of inner holes in layer 11 The shaft 22 is inserted through the outer tube 21, and the shock absorbing device 23 is arranged between the inner wall of the outer tube 21 and one end of the shaft 22. The lubricating structure 10 wears It is arranged in the outer pipe 21, sleeved between the outer pipe 21 and the shaft 22, the outer joint surface 122 of the protective sleeve 12 of the lubricating structure 10, and the outer pipe of the two-wheeled vehicle riser shock absorber 20. The inner tube hole 211 of 21 is fixedly bonded by gluing. The inner hole 111 of the self-lubricating layer 11 of the lubricating structure 10 is used for the shaft 22 to pass through a sliding sleeve. The lubricating structure 10 can be used to make the outer tube 21 in In the state of anti-rotation, it is relatively smooth to move up and down with the shaft 22, and through the compression and extension of the shock absorbing device 23, the shock absorption effect of mitigating vibration is achieved.

由上述具體實施例之結構,可得到下述之效益:本發明兩輪車輛立管避震潤滑結構,其不僅可藉由自潤層11達到成本低、體積小、公差小的效益,並且該自潤層11外側包覆一保護套管12保護,而可藉由該保護套管12避免自潤層11受到較大衝擊時裂開失去作用,耐用性提升,使用壽命延長。 According to the structure of the above specific embodiment, the following benefits can be obtained: The two-wheeled vehicle standpipe shock-absorbing lubrication structure of the present invention can not only achieve the benefits of low cost, small volume, and small tolerance by the self-lubricating layer 11, but also The self-lubricating layer 11 is protected by a protective sleeve 12 on the outside, and the protective sleeve 12 can be used to prevent the self-lubricating layer 11 from cracking and losing its effect when subjected to a large impact, improving durability and extending the service life.

10‧‧‧潤滑結構 10‧‧‧Lubrication structure

11‧‧‧自潤層 11‧‧‧ Self-moisturizing layer

111‧‧‧內孔 111‧‧‧inner hole

12‧‧‧保護套管 12‧‧‧ protection sleeve

122‧‧‧外結合孔 122‧‧‧outer joint hole

20‧‧‧兩輪車輛立管避震器 20‧‧‧Two-wheeled vehicle riser shock

21‧‧‧外管 21‧‧‧ Outer tube

211‧‧‧管內孔 211‧‧‧ tube inner hole

22‧‧‧軸桿 22‧‧‧ shaft

23‧‧‧減震裝置 23‧‧‧ shock absorption device

Claims (6)

一種兩輪車輛立管避震潤滑結構,其潤滑結構係應用於兩輪車輛立管避震器,套設於兩輪車輛立管避震器之一外管與一軸桿間,該外管設有一管內孔,該軸桿為多角形,該潤滑結構包含:一自潤層,為化合材料製成,具有一內孔與一外周面,該內孔為多角形,用以供該軸桿穿設於防轉狀態下升降滑移;及一保護套管,為金屬材質製成,具有一內結合孔與一外結合面,該保護套管設於該自潤層外側包覆,該保護套管之內結合孔與該自潤層之外周面結合,該保護套管連同該自潤層穿設於該兩輪車輛立管避震器之外管內,該保護套管之外結合面與兩輪車輛立管避震器之外管固設結合;該自潤層與該軸桿為可上下滑動的配合接觸。 A two-wheeled vehicle vertical pipe shock-absorbing lubricating structure is applied to a two-wheeled vehicle vertical pipe shock absorber and is sleeved between an outer pipe and a shaft of the two-wheeled vehicle vertical pipe shock absorber. There is a tube inner hole, the shaft is polygonal, and the lubricating structure includes: a self-lubricating layer, made of a compound material, having an inner hole and an outer peripheral surface, the inner hole is polygonal for the shaft It is arranged to slide up and down in an anti-rotation state; and a protective sleeve is made of metal material and has an inner joint hole and an outer joint surface. The protective sleeve is arranged on the outer side of the self-wetting layer to cover the protection. The inner coupling hole of the casing is combined with the outer peripheral surface of the self-lubricating layer, and the protective casing and the self-lubricating layer are passed through the outer tube of the two-wheeled vehicle standpipe shock absorber, and the outer joint surface of the protective casing It is fixedly combined with the outer tube of the two-wheel vehicle standpipe shock absorber; the self-lubricating layer and the shaft are in mating and sliding contact. 如申請專利範圍第1項所述之兩輪車輛立管避震潤滑結構,其中該自潤層為鐵氟龍材料。 The two-wheeled vehicle riser shock-absorbing and lubricating structure described in item 1 of the scope of the patent application, wherein the self-lubricating layer is a Teflon material. 如申請專利範圍第1項所述之兩輪車輛立管避震潤滑結構,其中該保護套管的內結合孔與外結合面為多角形,該外管的管內孔為多角形,該保護套管外結合面的多角形與該外管管內孔的多角形結合。 According to the two-wheeled vehicle vertical pipe shock-absorbing and lubricating structure described in item 1 of the scope of patent application, wherein the inner joint hole and the outer joint surface of the protective sleeve are polygonal, and the inner hole of the outer pipe is polygonal, the protection The polygon of the outer joint surface of the casing is combined with the polygon of the inner hole of the outer tube. 如申請專利範圍第3項所述之兩輪車輛立管避震潤滑結構,其中該自潤層內孔與該軸桿為六角形。 The two-wheeled vehicle riser shock-absorbing and lubricating structure described in item 3 of the scope of patent application, wherein the inner hole of the self-lubricating layer and the shaft are hexagonal. 如申請專利範圍第3項所述之兩輪車輛立管避震潤滑結構,其中該保護套管的外結合面與該兩輪車輛立管避震器之外管的管內孔係利用膠合方式固設結合。 The two-wheeled vehicle standpipe suspension and lubricating and lubricating structure described in item 3 of the scope of patent application, wherein the outer joint surface of the protective sleeve and the inner hole of the outer tube of the two-wheeled vehicle standpipe shock absorber are glued together. Fixed combination. 如申請專利範圍第1項所述之兩輪車輛立管避震潤滑結構,其中該保護套 管為金屬板材所彎折成形,該自潤層預先結合於該保護套管並與該保護套管一起彎折成形。 The two-wheeled vehicle riser shock-absorbing lubricating structure as described in item 1 of the patent application scope, wherein the protective sleeve The tube is formed by bending a metal sheet, and the self-wetting layer is pre-bonded to the protective sleeve and is formed together with the protective sleeve.
TW105105067A 2016-02-19 2016-02-19 Two - wheeled vehicle riser suspension structure TWI582001B (en)

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TWM322366U (en) * 2007-04-09 2007-11-21 A Pro Tech Co Ltd Shock-absorbing structure for bike front fork
TWM360316U (en) * 2008-10-24 2009-07-01 Dnm Industry Co Ltd Front suspension fork shock absorbing and rotation preventing structure
TWM393463U (en) * 2010-07-27 2010-12-01 Lee Chi Entpr Co Ltd Bike shock-absorbing seatpost
TWM427333U (en) * 2011-11-14 2012-04-21 Hsin Lung Accessories Co Steering limiter of front shock-absorbing fork
TWM448436U (en) * 2012-10-25 2013-03-11 Jian Sheng Bicycle Corp Structure of front fork shock absorber in bicycle
TWM526014U (en) * 2016-02-19 2016-07-21 Xiu-Sheng Yang Stand pipe shock-absorbing and lubricating structure of two-wheeled vehicle

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