TW201739967A - Blackening plating solution and method for manufacturing conductive substrate - Google Patents
Blackening plating solution and method for manufacturing conductive substrate Download PDFInfo
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- TW201739967A TW201739967A TW106102785A TW106102785A TW201739967A TW 201739967 A TW201739967 A TW 201739967A TW 106102785 A TW106102785 A TW 106102785A TW 106102785 A TW106102785 A TW 106102785A TW 201739967 A TW201739967 A TW 201739967A
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- Prior art keywords
- layer
- blackening
- copper
- conductive substrate
- plating solution
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- 238000007747 plating Methods 0.000 title claims abstract description 142
- 239000000758 substrate Substances 0.000 title claims description 246
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000000034 method Methods 0.000 title description 51
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910001431 copper ion Inorganic materials 0.000 claims abstract description 23
- 229910001453 nickel ion Inorganic materials 0.000 claims abstract description 23
- 239000003002 pH adjusting agent Substances 0.000 claims abstract description 22
- VEQPNABPJHWNSG-UHFFFAOYSA-N Nickel(2+) Chemical compound [Ni+2] VEQPNABPJHWNSG-UHFFFAOYSA-N 0.000 claims abstract description 15
- 150000008044 alkali metal hydroxides Chemical group 0.000 claims abstract description 13
- 239000010949 copper Substances 0.000 claims description 214
- 229910052802 copper Inorganic materials 0.000 claims description 213
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 209
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 32
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 27
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 12
- 239000010410 layer Substances 0.000 description 426
- 239000000243 solution Substances 0.000 description 94
- 238000005530 etching Methods 0.000 description 39
- 239000010409 thin film Substances 0.000 description 28
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 26
- 239000010408 film Substances 0.000 description 26
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 17
- 239000007788 liquid Substances 0.000 description 15
- 229910052751 metal Inorganic materials 0.000 description 15
- 239000002184 metal Substances 0.000 description 15
- 229910052759 nickel Inorganic materials 0.000 description 15
- 239000011347 resin Substances 0.000 description 14
- 229920005989 resin Polymers 0.000 description 14
- 239000007789 gas Substances 0.000 description 13
- 238000000059 patterning Methods 0.000 description 11
- 229920002120 photoresistant polymer Polymers 0.000 description 11
- 150000001408 amides Chemical class 0.000 description 10
- 230000009257 reactivity Effects 0.000 description 10
- 238000004544 sputter deposition Methods 0.000 description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- 229910052799 carbon Inorganic materials 0.000 description 8
- 239000001257 hydrogen Substances 0.000 description 8
- 229910052739 hydrogen Inorganic materials 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- -1 copper thiolate Chemical class 0.000 description 7
- 238000009713 electroplating Methods 0.000 description 7
- 150000002431 hydrogen Chemical class 0.000 description 7
- 229920000139 polyethylene terephthalate Polymers 0.000 description 7
- 239000005020 polyethylene terephthalate Substances 0.000 description 7
- 238000002834 transmittance Methods 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 6
- 238000007740 vapor deposition Methods 0.000 description 6
- 229910052725 zinc Inorganic materials 0.000 description 6
- 239000012790 adhesive layer Substances 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000007733 ion plating Methods 0.000 description 4
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- 239000004642 Polyimide Substances 0.000 description 3
- 235000011114 ammonium hydroxide Nutrition 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 229910052748 manganese Inorganic materials 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 3
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 3
- 239000011112 polyethylene naphthalate Substances 0.000 description 3
- 229920001721 polyimide Polymers 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 230000001629 suppression Effects 0.000 description 3
- 229910052715 tantalum Inorganic materials 0.000 description 3
- 229910052718 tin Inorganic materials 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 229910052720 vanadium Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 229910000365 copper sulfate Inorganic materials 0.000 description 2
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 229910000480 nickel oxide Inorganic materials 0.000 description 2
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 238000005546 reactive sputtering Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229910017813 Cu—Cr Inorganic materials 0.000 description 1
- 229910017881 Cu—Ni—Fe Inorganic materials 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- 229910018054 Ni-Cu Inorganic materials 0.000 description 1
- 229910018487 Ni—Cr Inorganic materials 0.000 description 1
- 229910018481 Ni—Cu Inorganic materials 0.000 description 1
- 229910018605 Ni—Zn Inorganic materials 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229910011212 Ti—Fe Inorganic materials 0.000 description 1
- 229910001080 W alloy Inorganic materials 0.000 description 1
- AZWHFTKIBIQKCA-UHFFFAOYSA-N [Sn+2]=O.[O-2].[In+3] Chemical compound [Sn+2]=O.[O-2].[In+3] AZWHFTKIBIQKCA-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- PTVDYARBVCBHSL-UHFFFAOYSA-N copper;hydrate Chemical compound O.[Cu] PTVDYARBVCBHSL-UHFFFAOYSA-N 0.000 description 1
- 229960003280 cupric chloride Drugs 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 150000001925 cycloalkenes Chemical class 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- QOSATHPSBFQAML-UHFFFAOYSA-N hydrogen peroxide;hydrate Chemical compound O.OO QOSATHPSBFQAML-UHFFFAOYSA-N 0.000 description 1
- KHYBPSFKEHXSLX-UHFFFAOYSA-N iminotitanium Chemical compound [Ti]=N KHYBPSFKEHXSLX-UHFFFAOYSA-N 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910001000 nickel titanium Inorganic materials 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical class NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/562—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of iron or nickel or cobalt
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/021—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal alloy layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/023—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/54—Electroplating of non-metallic surfaces
- C25D5/56—Electroplating of non-metallic surfaces of plastics
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Electrochemistry (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Electroplating And Plating Baths Therefor (AREA)
- Electroplating Methods And Accessories (AREA)
- Chemically Coating (AREA)
Abstract
Description
本發明涉及一種黑化鍍液、導電性基板的製造方法。 The present invention relates to a blackening plating solution and a method of producing a conductive substrate.
靜電容量式觸屏藉由對接近面板表面的物體所引起的靜電容量的變化進行檢測,可將面板表面上的接近物體的位置資訊變換為電信號。由於靜電容量式觸屏中所用的導電性基板設置在顯示器表面上,故要求導電性基板的導電層的材料的反射率較低且難以被視認。 The electrostatic capacitance type touch screen can detect the positional information of the approaching object on the surface of the panel into an electrical signal by detecting a change in electrostatic capacitance caused by an object approaching the surface of the panel. Since the conductive substrate used in the electrostatic capacity type touch panel is provided on the surface of the display, the material of the conductive layer of the conductive substrate is required to have a low reflectance and is difficult to be visually recognized.
因此,作為靜電容量式觸屏中所用的導電層的材料,使用了反射率較低且難以被視認的材料,並在透明基板或透明薄膜上形成了配線。 Therefore, as a material of the conductive layer used in the electrostatic capacitance type touch panel, a material having a low reflectance and being difficult to be visually recognized is used, and wiring is formed on the transparent substrate or the transparent film.
例如,專利文獻1中公開了一種包括透明導電膜的透明導電性薄膜,該透明導電膜由在高分子薄膜及其上藉由氣相成膜法所設置的金屬氧化物組成,並公開了作為由金屬氧化物組成的透明導電膜,可使用氧化銦-氧化錫(ITO)膜。 For example, Patent Document 1 discloses a transparent conductive film including a transparent conductive film composed of a metal oxide provided on a polymer film and a vapor phase film forming method thereof, and disclosed as As the transparent conductive film composed of a metal oxide, an indium oxide-tin oxide (ITO) film can be used.
另外,近年來具備觸屏的顯示器正趨於大畫面化,與此相應地,觸屏用透明導電性薄膜等導電性基板也正在被要求大面積化。然而,由於ITO的電阻值較高,故存在不能應對導電性基板的大面積化的問題。 In addition, in recent years, a display having a touch panel is becoming larger in size, and accordingly, a conductive substrate such as a transparent conductive film for a touch panel is required to have a large area. However, since the resistance value of ITO is high, there is a problem that it is impossible to cope with a large area of the conductive substrate.
因此,作為導電層的材料,研討了使用銅等金屬以取代ITO。然而,由於金屬具有金屬光澤,故存在反射會導致顯示器的視認性下降的問題。為此,研討了在導電層的表面上採用乾式法形成由黑色材料所 構成的層之實施了黑化處理的導電性基板。 Therefore, as a material of the conductive layer, it has been studied to use a metal such as copper instead of ITO. However, since the metal has a metallic luster, there is a problem that reflection causes a decrease in visibility of the display. To this end, it has been studied to form a black material on the surface of the conductive layer by a dry method. A blackened conductive substrate is formed on the layer formed.
然而,在導電層表面上採用乾式法充分地實施黑化處理需要較長的時間,故生產性較低。 However, it takes a long time to sufficiently carry out the blackening treatment on the surface of the conductive layer by the dry method, so that the productivity is low.
因此,本發明的發明人進行了如下研討,即:由於濕式法不需要乾式法所要求那樣的真空環境,還可使設備簡化,並且生產性也較高,故可採用濕式法進行黑化處理。具體而言,研討了可使用含有以Ni和Zn為主成分的鍍液,並採用濕式法來形成黑化層。 Therefore, the inventors of the present invention conducted the following research, that is, since the wet method does not require a vacuum environment as required by the dry method, the apparatus can be simplified and the productivity is also high, so that the wet method can be used for black. Processing. Specifically, it has been studied to use a plating solution containing Ni and Zn as a main component, and to form a blackening layer by a wet method.
〔專利文獻1〕日本國特開2003-151358號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2003-151358
然而,在進行了使用含有以Ni和Zn為主成分的鍍液,並採用濕式法、即、濕式鍍法形成黑化層的黑化處理的情況下,所形成的黑化層與作為導電層而形成的銅層相比,存在相對於蝕刻液的反應性較高的情況。另外,在製作具有想要的配線圖案的導電性基板的情況下,形成作為導電層的銅層和黑化層之後,需要藉由蝕刻進行圖案化,然而,由於銅層和黑化層的相對於蝕刻液的反應性不同,故存在難以將黑化層圖案化為預期形狀的情況。 However, in the case of using a blackening treatment using a plating solution containing Ni and Zn as a main component and forming a blackening layer by a wet method, that is, a wet plating method, the blackened layer formed and The copper layer formed by the conductive layer may have higher reactivity with respect to the etching liquid than the copper layer formed. Further, in the case of producing a conductive substrate having a desired wiring pattern, after forming a copper layer and a blackening layer as a conductive layer, patterning by etching is required, however, due to the relative relationship between the copper layer and the blackening layer Since the reactivity of the etching liquid is different, there is a case where it is difficult to pattern the blackened layer into a desired shape.
鑑於上述先前技術的問題,於本發明的一方面,其目的為,提供一種在與銅層一起被蝕刻的情況下,能夠形成可被圖案化為預期形狀的黑化層的黑化鍍液。 In view of the above problems of the prior art, in an aspect of the invention, it is an object of the invention to provide a blackening plating solution capable of forming a blackening layer which can be patterned into a desired shape in the case of being etched together with a copper layer.
為了解決上述課題,於本發明的一方面,提供一種黑化鍍液,其包括:鎳離子、銅離子及pH調整劑,其中,該pH調整劑為鹼金屬氫氧化物。 In order to solve the above problems, in one aspect of the invention, a blackening plating solution comprising: nickel ions, copper ions, and a pH adjuster, wherein the pH adjuster is an alkali metal hydroxide, is provided.
根據本發明的一方面,可提供一種在與銅層一起被蝕刻的情況下,能夠形成可被圖案化為預期形狀的黑化層的黑化鍍液。 According to an aspect of the present invention, it is possible to provide a blackening plating solution capable of forming a blackening layer which can be patterned into a desired shape in the case of being etched together with a copper layer.
[第1A圖]本發明的實施方式的導電性基板的斷面圖。 [Fig. 1A] A cross-sectional view of a conductive substrate according to an embodiment of the present invention.
[第1B圖]本發明的實施方式的導電性基板的斷面圖。 [Fig. 1B] A cross-sectional view of a conductive substrate according to an embodiment of the present invention.
[第2A圖]本發明的實施方式的導電性基板的斷面圖。 [Fig. 2A] A cross-sectional view of a conductive substrate according to an embodiment of the present invention.
[第2B圖]本發明的實施方式的導電性基板的斷面圖。 [Fig. 2B] A cross-sectional view of a conductive substrate according to an embodiment of the present invention.
[第3圖]本發明的實施方式的具備網狀配線的導電性基板的俯視圖。 [Fig. 3] A plan view of a conductive substrate including a mesh wiring according to an embodiment of the present invention.
[第4A圖]沿第3圖的A-A’線的斷面圖。 [Fig. 4A] A cross-sectional view taken along line A-A' of Fig. 3.
[第4B圖]沿第3圖的A-A’線的斷面圖。 [Fig. 4B] A cross-sectional view taken along line A-A' of Fig. 3.
以下對本發明的黑化鍍液和導電性基板的一實施方式進行說明。 Hereinafter, an embodiment of the blackening plating solution and the conductive substrate of the present invention will be described.
(黑化鍍液) (blackening bath)
本實施方式的黑化鍍液包括鎳離子、銅離子及pH調整劑,作為pH 調整劑可使用鹼金屬氫氧化物。 The blackening plating solution of the present embodiment includes nickel ions, copper ions, and a pH adjuster as a pH. An alkali metal hydroxide can be used as the regulator.
如上所述,例如就藉由使用含有以Ni和Zn為主成分的鍍液,並採用濕式法所形成的黑化層而言,由於其相對於蝕刻液的反應性比銅層高,故在與銅層一起被蝕刻的情況下,難以被圖案化為想要的形狀。因此,本發明的發明人對在與銅層一起被蝕刻的情況下,能夠形成可被圖案化為預期形狀的黑化層的黑化鍍液進行了銳意研討。 As described above, for example, by using a blackening layer containing a plating solution containing Ni and Zn as a main component and using a wet method, since the reactivity with respect to the etching liquid is higher than that of the copper layer, In the case of being etched together with the copper layer, it is difficult to be patterned into a desired shape. Therefore, the inventors of the present invention have conducted intensive studies on a blackening plating solution capable of forming a blackening layer which can be patterned into a desired shape in the case of being etched together with a copper layer.
另外,在對黑化鍍液進行研討的過程中,本發明的發明人還發現了,藉由使黑化層為含有鎳和銅的層,可對黑化層的相對於蝕刻液的反應性進行抑制,即使在與銅層一起被蝕刻的情況下,也可獲得想要的形狀。另外,藉由使黑化層含有鎳和銅,還可獲得能對銅層表面的光反射進行抑制的顏色。需要說明的是,這裡所說的在對銅層和黑化層同時進行蝕刻的情況下的想要的形狀(預期形狀)是指,例如包括配線寬度為10μm以下的配線的形狀和圖案。 Further, in the course of examining the blackening plating solution, the inventors of the present invention have also found that the reactivity of the blackening layer with respect to the etching liquid can be performed by making the blackening layer a layer containing nickel and copper. Suppression, even in the case of being etched together with the copper layer, a desired shape can be obtained. Further, by including nickel and copper in the blackening layer, a color which can suppress light reflection on the surface of the copper layer can be obtained. In addition, the desired shape (expected shape) in the case where the copper layer and the blackened layer are simultaneously etched as described herein means, for example, a shape and a pattern including a wiring having a wiring width of 10 μm or less.
因此,本實施方式的黑化鍍液較佳為,能夠形成作為金屬成分而含有鎳和銅的層的鍍液,本實施方式的黑化鍍液可含有鎳離子和銅離子。 Therefore, in the blackening plating solution of the present embodiment, it is preferable to form a plating solution containing a layer of nickel and copper as a metal component, and the blackening plating solution of the present embodiment may contain nickel ions and copper ions.
對黑化鍍液中各成分的濃度並無特別限定,然而,黑化鍍液中的鎳離子濃度較佳為2.0g/l以上,優選為3.0g/l以上。其原因在於,藉由使黑化鍍液中的鎳離子濃度為2.0g/l以上,可使黑化層具有尤其適於對銅層表面的光反射進行抑制的顏色,並可對導電性基板的反射率進行抑制。 The concentration of each component in the blackening plating solution is not particularly limited. However, the concentration of nickel ions in the blackening plating solution is preferably 2.0 g/l or more, and preferably 3.0 g/l or more. The reason for this is that the blackening layer can have a color which is particularly suitable for suppressing light reflection on the surface of the copper layer by making the nickel ion concentration in the blackening plating solution 2.0 g/l or more, and can be applied to the conductive substrate. The reflectance is suppressed.
對黑化鍍液中的鎳離子濃度的上限值並無特別限定,然而, 例如較佳為20.0g/l以下,優選為15.0g/l以下。其原因在於,藉由使黑化鍍液中的鎳離子濃度為20.0g/l以下,可抑制成膜了的黑化層中的鎳成分的過剩,可防止黑化層表面成為具有鍍鎳光澤那樣的表面,並可對導電性基板的反射率進行抑制。 The upper limit of the nickel ion concentration in the blackening plating solution is not particularly limited, however, For example, it is preferably 20.0 g/l or less, preferably 15.0 g/l or less. The reason for this is that the nickel ion concentration in the blackening plating solution is 20.0 g/l or less, thereby suppressing the excessive nickel component in the blackened layer formed, and preventing the surface of the blackened layer from having nickel plating gloss. Such a surface can suppress the reflectance of the conductive substrate.
另外,黑化鍍液中的銅離子濃度較佳為0.005g/l以上,優選為0.008g/l以上。其原因在於,在黑化鍍液中的銅離子濃度為0.005g/l以上的情況下,可使黑化層具有尤其適於對銅層表面的光反射進行抑制的顏色,可使黑化層的相對於蝕刻液的反應性成為特別合適的反應性,並在即使銅層和黑化層一起被蝕刻的情況下,也可更確實地被圖案化為預期形狀。 Further, the concentration of copper ions in the blackening plating solution is preferably 0.005 g/l or more, and preferably 0.008 g/l or more. The reason for this is that, in the case where the concentration of copper ions in the blackening plating solution is 0.005 g/l or more, the blackening layer can have a color which is particularly suitable for suppressing light reflection on the surface of the copper layer, and the blackening layer can be formed. The reactivity with respect to the etching liquid becomes a particularly suitable reactivity, and even if the copper layer and the blackening layer are etched together, it can be more reliably patterned into a desired shape.
對黑化鍍液中的銅離子濃度的上限值並無特別限定,然而,例如較佳為1.02g/l以下,優選為0.5g/l以下。其原因在於,藉由使黑化鍍液中的銅離子濃度為1.02g/l以下,可防止成膜了的黑化層的相對於蝕刻液的反應性過高,可使黑化層具有特別適於抑制銅層表面的光反射的顏色,並可對導電性基板的反射率進行抑制。 The upper limit of the concentration of the copper ions in the blackening plating solution is not particularly limited, and is, for example, preferably 1.02 g/l or less, preferably 0.5 g/l or less. This is because the copper ion concentration in the blackening plating solution is 1.02 g/l or less, whereby the reactivity of the blackened layer formed with respect to the etching liquid can be prevented from being excessively high, and the blackening layer can be made special. It is suitable for suppressing the color of light reflection on the surface of the copper layer, and can suppress the reflectance of the conductive substrate.
在對黑化鍍液進行調製時,對鎳離子和銅離子的供給方法並無特別限定,例如可在鹽的狀態下進行供給。例如較佳可使用硫胺酸(sulfamic acid)鹽或硫酸鹽。需要說明的是,就鹽的種類而言,可為各金屬元素都為相同種類的鹽,也可同時使用不同種類的鹽。具體而言,例如可使用硫酸鎳和硫酸銅那樣的相同種類的鹽來調製黑化鍍液。另外,例如還可同時使用硫酸鎳和硫胺酸銅那樣的不同種類的鹽來調製黑化鍍液。 When the blackening plating solution is prepared, the method of supplying nickel ions and copper ions is not particularly limited, and for example, it can be supplied in a salt state. For example, a sulfamic acid salt or a sulfate salt can be preferably used. In addition, as for the kind of salt, each metal element may be the same kind of salt, and different types of salt may be used simultaneously. Specifically, for example, a blackening plating solution can be prepared using the same type of salt such as nickel sulfate or copper sulfate. Further, for example, a different type of salt such as nickel sulfate or copper thiolate may be simultaneously used to prepare a blackening plating solution.
另外,本實施方式的黑化鍍液還可含有pH調整劑。 Further, the blackening plating solution of the present embodiment may further contain a pH adjuster.
作為pH調整劑較佳可使用鹼金屬氫氧化物。其原因在於,藉由作為pH調整劑而使用鹼金屬氫氧化物,尤其可降低具有使用該黑化鍍液而成膜了的黑化層的導電性基板的反射率。在作為pH調整劑而使用了鹼金屬氫氧化物的情況下,盡管可降低具有使用該黑化鍍液而成膜了的黑化層的導電性基板的反射率的理由并不明確,然而,其原因可被認為是供給至黑化鍍液中的氫氧化物離子能過促進氧化鎳的析出。藉由促進氧化鎳的析出,可使該黑化層具有特別適於對銅層表面的光反射進行抑制的顏色。為此,可推斷出能夠對具有該黑化層的導電性基板的反射率進行抑制。 As the pH adjuster, an alkali metal hydroxide can be preferably used. This is because the alkali metal hydroxide is used as the pH adjuster, and in particular, the reflectance of the conductive substrate having the blackened layer formed using the blackened plating solution can be reduced. When an alkali metal hydroxide is used as the pH adjuster, the reason why the reflectance of the conductive substrate having the blackened layer formed using the blackened plating solution can be reduced is not clear. The reason for this is considered to be that the hydroxide ions supplied to the blackening plating solution can excessively promote the precipitation of nickel oxide. By promoting the precipitation of nickel oxide, the blackened layer can be made to have a color which is particularly suitable for suppressing light reflection on the surface of the copper layer. Therefore, it can be inferred that the reflectance of the conductive substrate having the blackened layer can be suppressed.
作為pH調整劑的鹼金屬氫氧化物,例如可使用從氫氧化鈉、氫氧化鉀及氫氧化鋰中所選擇的1種以上。尤其是作為pH調整劑的鹼金屬氫氧化物,較佳為從氫氧化鈉和氫氧化鉀中所選擇的1種以上。其原因在於,氫氧化鈉和氫氧化鉀非常容易獲得,並且成本也較低。 As the alkali metal hydroxide of the pH adjuster, for example, one or more selected from the group consisting of sodium hydroxide, potassium hydroxide and lithium hydroxide can be used. In particular, the alkali metal hydroxide as the pH adjuster is preferably one or more selected from the group consisting of sodium hydroxide and potassium hydroxide. The reason is that sodium hydroxide and potassium hydroxide are very easy to obtain and the cost is also low.
對本實施方式的黑化鍍液的pH值並無特別限定,然而,例如較佳為4.0以上且5.2以下,優選為4.5以上且5.0以下。 The pH of the blackening plating solution of the present embodiment is not particularly limited. However, for example, it is preferably 4.0 or more and 5.2 or less, and preferably 4.5 or more and 5.0 or less.
其原因在於,藉由使黑化鍍液的pH值為4.0以上,在使用該黑化鍍液形成黑化層時,可更確實地防止黑化層中產生顏色不均,並可形成具有尤其適於對銅層表面的光反射進行抑制的顏色的黑化層。另外,藉由使黑化鍍液的pH值為5.2以下,可對黑化鍍液的一部分的成分的析出進行抑制。 The reason for this is that when the blackening plating solution is used to form a blackening layer by using the blackening plating solution at a pH of 4.0 or more, color unevenness in the blackening layer can be more reliably prevented, and it is possible to form A blackened layer of color suitable for suppressing light reflection on the surface of the copper layer. Further, by setting the pH of the blackening plating solution to 5.2 or less, precipitation of a part of the components of the blackening plating solution can be suppressed.
需要說明的是,本實施方式的黑化鍍液優選以使pH值位於上述範圍的方式含有pH調整劑。 In addition, it is preferable that the blackening plating solution of this embodiment contains a pH adjuster so that a pH may fall in the said range.
本實施方式的黑化鍍液除了鎳離子和銅離子之外還可包括 發揮作為錯化劑的功能的酰胺硫酸。藉由含有酰胺硫酸,可獲得具有尤其適於對銅層表面的光反射進行抑制的顏色的黑化層。 The blackening plating solution of the present embodiment may include, in addition to nickel ions and copper ions An amide sulfuric acid that functions as a correcting agent. By containing an amide sulfuric acid, a blackening layer having a color particularly suitable for suppressing light reflection on the surface of the copper layer can be obtained.
對黑化鍍液中酰胺硫酸的含有量並無特別限定,可根據所要形成的黑化層所要求的反射率的抑制程度等進行任意選擇。 The content of the amide sulfuric acid in the blackening plating solution is not particularly limited, and may be arbitrarily selected depending on the degree of suppression of the reflectance required for the blackened layer to be formed.
例如,盡管對黑化鍍液中酰胺硫酸的濃度並無特別限定,然而,例如較佳為1g/L以上且50g/L以下,優選為5g/l以上且20g/l以下。其原因在於,藉由使酰胺硫酸的濃度為1g/l以上,可使黑化層具有特別適於對銅層表面的光反射進行抑制的顏色,並可對導電性基板的反射率進行抑制。另外,即使添加了大於50g/l的過剩的酰胺硫酸,由於抑制導電性基板的反射率的效果也無較大變化,故如上所述,優選為50g/l以下。 For example, although the concentration of the amide sulfuric acid in the blackening plating solution is not particularly limited, it is preferably, for example, 1 g/L or more and 50 g/L or less, preferably 5 g/l or more and 20 g/l or less. This is because the blackening layer can have a color which is particularly suitable for suppressing light reflection on the surface of the copper layer by setting the concentration of the amide sulfuric acid to 1 g/l or more, and can suppress the reflectance of the conductive substrate. In addition, even if an excessive amount of amide sulfuric acid of more than 50 g/l is added, the effect of suppressing the reflectance of the conductive substrate does not largely change. Therefore, as described above, it is preferably 50 g/l or less.
本實施方式的黑化鍍液還可含有至此說明的各成分之外的任意成分。作為可任意含有的成分,例如可列舉出鍍鎳用凹點(pit)防止劑。作為鍍鎳用凹點防止劑,例如可列舉出日本化學產業社製的Pitless S(商品名)或Rohm & Hass社製的Nickel Gleam NAW4(商品名)等。 The blackening plating solution of the present embodiment may further contain any components other than the components described above. As a component which can be contained arbitrarily, a pit prevention agent for nickel plating is mentioned, for example. Examples of the pit-preventing agent for nickel plating include Pitless S (trade name) manufactured by Nippon Chemical Industry Co., Ltd., and Nickel Gleam NAW4 (trade name) manufactured by Rohm & Hass Co., Ltd., and the like.
根據以上所說明的本實施方式的黑化鍍液可知,在與銅層一起被蝕刻的情況下,可形成能夠被圖案化為預期形狀的黑化層。 According to the blackening plating solution of the present embodiment described above, in the case of being etched together with the copper layer, a blackening layer which can be patterned into a desired shape can be formed.
另外,本實施方式的黑化鍍液尤其適用於形成可充分抑制導電性基板的銅層表面的光反射的黑化層。另外,藉由使用本實施方式的黑化鍍液,由於可採用電解鍍法等濕式法對黑化層進行成膜,故與先前採用乾式法而成膜了的黑化層相比,可生產性較高地形成黑化層。 Further, the blackening plating solution of the present embodiment is particularly suitable for forming a blackening layer capable of sufficiently suppressing light reflection on the surface of the copper layer of the conductive substrate. Further, by using the blackening plating solution of the present embodiment, since the blackening layer can be formed by a wet method such as electrolytic plating, it is comparable to the blackening layer which has been formed by the dry method. The blackening layer is formed productively.
(導電性基板) (conductive substrate)
接著對包括使用本實施方式的黑化鍍液而形成的黑化層的導電性基板的一構成例進行說明。 Next, a configuration example of a conductive substrate including a blackened layer formed using the blackening plating solution of the present embodiment will be described.
本實施方式的導電性基板可具有透明基材、在透明基材的至少一個表面上所配置的銅層、及在銅層上使用黑化鍍液而形成的黑化層。 The conductive substrate of the present embodiment may have a transparent substrate, a copper layer disposed on at least one surface of the transparent substrate, and a blackened layer formed by using a blackening plating solution on the copper layer.
需要說明的是,本實施方式的導電性基板是指包括:對銅層等進行圖案化前的、在透明基材的表面上具有銅層和黑化層的基板;及對銅層等進行了圖案化後的基板、即、配線基板。 In addition, the conductive substrate of the present embodiment includes a substrate having a copper layer and a blackened layer on the surface of the transparent substrate before patterning the copper layer or the like; and the copper layer and the like are performed. The patterned substrate, that is, the wiring substrate.
這裡首先對導電性基板中所包括的各部件進行說明。 Here, each component included in the conductive substrate will be described first.
作為透明基材,對其並為特別限定,較佳可使用能使可視光透過的樹脂基板(樹脂薄膜)或玻璃基板等的透明基材。 The transparent substrate is particularly limited, and a transparent substrate such as a resin substrate (resin film) or a glass substrate that allows visible light to pass through is preferably used.
作為能使可視光透過的樹脂基板的材料,例如,較佳可使用聚酰胺系樹脂、聚对苯二甲酸乙二醇酯系樹脂(PET)、聚萘二甲酸乙二醇酯(PEN)系樹脂、環烯系樹脂、聚酰亞胺(PI)系樹脂、聚碳酸酯(PC)系樹脂等樹脂。特別地,作為能使可視光透過的樹脂基板的材料,優選可使用PET(聚对苯二甲酸乙二醇酯)、COP(環烯聚合物)、PEN(聚萘二甲酸乙二醇酯),聚酰胺、聚酰亞胺、聚碳酸酯等。 As a material of the resin substrate which can transmit visible light, for example, a polyamide resin, a polyethylene terephthalate resin (PET), or a polyethylene naphthalate (PEN) system can be preferably used. A resin such as a resin, a cycloolefin resin, a polyimide (PI) resin, or a polycarbonate (PC) resin. In particular, as a material of the resin substrate through which visible light can be transmitted, PET (polyethylene terephthalate), COP (cycloolefin polymer), and PEN (polyethylene naphthalate) can be preferably used. , polyamide, polyimide, polycarbonate, and the like.
對透明基材的厚度並無特別限定,可根據在作為導電性基板而使用的情況下所要求的強度、靜電容量、或光的透過率等進行任意選擇。作為透明基材的厚度,例如較佳為10μm以上且200μm以下。尤其在使用於觸屏的用途的情況下,透明基材的厚度較佳為20μm以上且120μm以下,優選為20μm以上且100μm以下。在使用於觸屏的用途的情況下,例如特別是在顯示器的整體厚度需要較薄的用途的情況 下,透明基材的厚度較佳為20μm以上且50μm以下。 The thickness of the transparent substrate is not particularly limited, and can be arbitrarily selected depending on the strength, electrostatic capacity, light transmittance, and the like required when used as a conductive substrate. The thickness of the transparent substrate is, for example, preferably 10 μm or more and 200 μm or less. In particular, in the case of use for a touch panel, the thickness of the transparent substrate is preferably 20 μm or more and 120 μm or less, and preferably 20 μm or more and 100 μm or less. In the case of use for touch screens, for example, especially where the overall thickness of the display requires a thinner use The thickness of the transparent substrate is preferably 20 μm or more and 50 μm or less.
透明基材的全光線透過率較高為好例如全光線透過率較佳為30%以上,優選為60%以上。藉由使透明基材的全光線透過率位於上述範圍,例如在使用於觸屏的用途的情況下也可充分確保顯示器的視認性。 The total light transmittance of the transparent substrate is preferably high. For example, the total light transmittance is preferably 30% or more, and preferably 60% or more. When the total light transmittance of the transparent substrate is in the above range, for example, in the case of use for a touch panel, the visibility of the display can be sufficiently ensured.
需要說明的是,透明基材的全光線透過率可藉由JIS K 7361-1中所規定的方法進行評價。 It should be noted that the total light transmittance of the transparent substrate can be evaluated by the method specified in JIS K 7361-1.
接著對銅層進行說明。 Next, the copper layer will be described.
對在透明基材上形成銅層的方法並無特別限定,然而,為了不降低光的透過率,較佳為不在透明基材和銅層之間配置接著劑。即,銅層較佳為直接形成在透明基材的至少一個表面上。需要說明的是,在如後所述於透明基材和銅層之間配置密著層的情況下,銅層較佳為直接形成在密著層的上表面。 The method of forming the copper layer on the transparent substrate is not particularly limited. However, in order not to lower the light transmittance, it is preferred not to arrange an adhesive between the transparent substrate and the copper layer. That is, the copper layer is preferably formed directly on at least one surface of the transparent substrate. In the case where an adhesion layer is disposed between the transparent substrate and the copper layer as will be described later, the copper layer is preferably formed directly on the upper surface of the adhesion layer.
為了可將銅層直接形成在透明基材等的上表面,銅層較佳為具有銅薄膜層。另外,銅層也可具有銅薄膜層和鍍銅層。 In order to form the copper layer directly on the upper surface of the transparent substrate or the like, the copper layer preferably has a copper thin film layer. In addition, the copper layer may also have a copper thin film layer and a copper plating layer.
例如,可在透明基材上採用乾式鍍法形成銅薄膜層,並將該銅薄膜層作為銅層。據此,在透明基材上可不藉由接著劑地直接形成銅層。需要說明的是,作為乾式鍍法,例如較佳可使用濺射法、蒸鍍法、離子鍍(ion plating)法等。 For example, a copper thin film layer can be formed by dry plating on a transparent substrate, and the copper thin film layer can be used as a copper layer. According to this, the copper layer can be directly formed on the transparent substrate without using an adhesive. In addition, as a dry plating method, a sputtering method, a vapor deposition method, an ion plating method, etc. are preferable, for example.
另外,在使銅層的膜厚較厚的情況下,藉由將銅薄膜層作為供電層並採用作為濕式鍍法的一種的電鍍法來形成鍍銅層,也可獲得具有銅薄膜層和鍍銅層的銅層。藉由使銅層具有銅薄膜層和鍍銅層,在此情況 下也可在透明基材上不藉由接著劑地直接形成銅層。 Further, when the thickness of the copper layer is made thick, a copper thin film layer can be obtained by forming a copper plating layer by using a copper thin film layer as a power supply layer and using a plating method which is one of wet plating methods. Copper layer of copper plating. In this case, the copper layer has a copper thin film layer and a copper plating layer. The copper layer can also be formed directly on the transparent substrate without an adhesive.
對銅層的厚度並無特別限定,在將銅層使用為配線的情況下,可根據供給至該配線的電流的大小、配線的寬度等進行任意選擇。 The thickness of the copper layer is not particularly limited. When the copper layer is used as a wiring, it can be arbitrarily selected depending on the magnitude of the current supplied to the wiring, the width of the wiring, and the like.
然而,如果銅層較厚,則由於在為了形成配線圖案而進行蝕刻時需要的時間較長,故容易發生側蝕,存在難以形成細線等的問題。為此,銅層的厚度較佳為5μm以下,優選為3μm以下。 However, if the copper layer is thick, since the time required for etching to form a wiring pattern is long, side etching is likely to occur, and there is a problem that it is difficult to form a thin line or the like. For this reason, the thickness of the copper layer is preferably 5 μm or less, and preferably 3 μm or less.
另外,尤其從降低導電性基板的電阻值以可充分進行電流供給的觀點來看,例如,銅層的厚度較佳為50nm以上,更佳為60nm以上,優選為150nm以上。 In particular, the thickness of the copper layer is preferably 50 nm or more, more preferably 60 nm or more, and preferably 150 nm or more from the viewpoint of reducing the electric resistance value of the conductive substrate so that current can be sufficiently supplied.
需要說明的是,在銅層如上所述具有銅薄膜層和鍍銅層的情況下,銅薄膜層的厚度和鍍銅層的厚度的合計較佳為位於上述範圍。 In the case where the copper layer has a copper thin film layer and a copper plating layer as described above, the total thickness of the copper thin film layer and the thickness of the copper plating layer are preferably in the above range.
在銅層由銅薄膜層構成的情況或具有銅薄膜層和鍍銅層的情況下,盡管對銅薄膜層的厚度都無特別限定,然而,例如較佳為50nm以上且500nm以下。 In the case where the copper layer is composed of a copper thin film layer or a copper thin film layer and a copper plating layer, the thickness of the copper thin film layer is not particularly limited, and is preferably, for example, 50 nm or more and 500 nm or less.
如後所述,銅層例如藉由被圖案化為預期的配線圖案,可作為配線來使用。另外,由於可使銅層的電阻值低於先前作為透明導電膜而使用的ITO,故藉由設置銅層,可降低導電性基板的電阻值。 As will be described later, the copper layer can be used as a wiring, for example, by being patterned into a desired wiring pattern. Further, since the resistance value of the copper layer can be made lower than that of the ITO used as the transparent conductive film, the resistance value of the conductive substrate can be lowered by providing the copper layer.
接著對黑化層進行說明。 Next, the blackening layer will be described.
黑化層可使用上述的黑化鍍液進行成膜。為此,例如在形成銅層之後,可在銅層的上表面採用電解鍍法等濕式法進行形成黑化層。 The blackening layer can be formed into a film using the blackening plating solution described above. For this reason, for example, after the formation of the copper layer, the blackening layer can be formed on the upper surface of the copper layer by a wet method such as electrolytic plating.
關於黑化鍍液,由於已在上面進行了敘述,故這裡省略其說明。 Since the blackening plating solution has been described above, the description thereof is omitted here.
對黑化層的厚度並無特別限定,然而,例如較佳為30nm以上,優選為50nm以上。其原因在於,藉由使黑化層的厚度為30nm以上,尤其可對銅層表面的光反射進行抑制。 The thickness of the blackening layer is not particularly limited, and is, for example, preferably 30 nm or more, and preferably 50 nm or more. This is because the light reflection on the surface of the copper layer can be suppressed particularly by making the thickness of the blackening layer 30 nm or more.
對黑化層厚度的上限值並無特別限定,然而,如果過厚,則成膜所需的時間和形成配線時蝕刻所需的時間變長,會導致成本的上昇。為此,黑化層的厚度較佳為120nm以下,優選為90nm以下。 The upper limit of the thickness of the blackening layer is not particularly limited. However, if it is too thick, the time required for film formation and the time required for etching when wiring is formed become long, which leads to an increase in cost. For this reason, the thickness of the blackening layer is preferably 120 nm or less, preferably 90 nm or less.
需要說明的是,在採用上述黑化鍍液對黑化層進行成膜的情況下,黑化層可為包括鎳和銅的層。另外,也可含有來自上述黑化鍍液中所包含的各種添加成分的成分。 It should be noted that, in the case where the blackening layer is formed by the above blackening plating solution, the blackening layer may be a layer including nickel and copper. Further, a component derived from various additive components contained in the blackening plating solution may be contained.
另外,導電性基板上除了上述的透明基材、銅層及黑化層之外還可設置任意的層。例如可設置密著層。 Further, an optional layer may be provided on the conductive substrate in addition to the above-described transparent substrate, copper layer, and blackened layer. For example, an adhesive layer can be provided.
對密著層的構成例進行說明。 A configuration example of the adhesion layer will be described.
如上所述,銅層可形成在透明基材上,然而,在將銅層直接形成在透明基材上的情況下,存在透明基材和銅層之間的密著性不充分的情況。為此,在透明基材的上表面直接形成銅層的情況下,存在製造過程中或使用時銅層會從透明基材剝離的情況。 As described above, the copper layer can be formed on the transparent substrate. However, in the case where the copper layer is directly formed on the transparent substrate, there is a case where the adhesion between the transparent substrate and the copper layer is insufficient. For this reason, in the case where a copper layer is directly formed on the upper surface of the transparent substrate, there is a case where the copper layer is peeled off from the transparent substrate during use or during use.
因此,就本實施方式的導電性基板而言,為了提高透明基材和銅層之間的密著性,可在透明基材上配置密著層。即,其也可為在透明基材和銅層之間具有密著層的導電性基板。 Therefore, in the conductive substrate of the present embodiment, in order to improve the adhesion between the transparent substrate and the copper layer, an adhesive layer can be disposed on the transparent substrate. That is, it may be a conductive substrate having an adhesion layer between the transparent substrate and the copper layer.
藉由在透明基材和銅層之間配置密著層,可提高透明基材和銅層之間的密著性,並可防止銅層從透明基材產生剝離。 By providing an adhesive layer between the transparent substrate and the copper layer, the adhesion between the transparent substrate and the copper layer can be improved, and peeling of the copper layer from the transparent substrate can be prevented.
另外,還可使密著層發揮作為黑化層的功能。為此,還可對 來自銅層的下面側、即、透明基材側的光於銅層上的光反射進行抑制。 Further, the adhesion layer can also function as a blackening layer. For this, you can also Light reflection from the underside of the copper layer, that is, the light on the transparent substrate side, on the copper layer is suppressed.
對密著層的構成材料並無特別限定,可根據與透明基材和銅層的密著力、所要求的銅層表面的光反射的抑制程度、或相對於導電性基板的使用環境(例如濕度或溫度)的穩定性程度等進行任意選擇。 The constituent material of the adhesion layer is not particularly limited, and may be based on the adhesion to the transparent substrate and the copper layer, the degree of suppression of light reflection on the surface of the desired copper layer, or the environment in which the conductive substrate is used (for example, humidity or The degree of stability of the temperature) is arbitrarily selected.
密著層較佳包括例如從Ni、Zn、Mo、Ta、Ti、V、Cr、Fe、Co、W、Cu、Sn、Mn中所選擇的至少1種以上的金屬。另外,密著層還可包括從碳、氧、氫、氮中所選擇的1種以上的元素。 The adhesion layer preferably includes, for example, at least one selected from the group consisting of Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn. Further, the adhesion layer may further include one or more elements selected from the group consisting of carbon, oxygen, hydrogen, and nitrogen.
需要說明的是,密著層還可包括金屬合金,該金屬合金包括從Ni、Zn、Mo、Ta、Ti、V、Cr、Fe、Co、W、Cu、Sn、Mn中所選擇的至少2種以上的金屬。在此情況下,密著層也還可包括從碳、氧、氫、氮中所選擇的1種以上的元素。此時,作為包括從Ni、Zn、Mo、Ta、Ti、V、Cr、Fe、Co、W、Cu、Sn、Mn中所選擇的至少2種以上的金屬的金屬合金,較佳可使用Cu-Ti-Fe合金、Cu-Ni-Fe合金、Ni-Cu合金、Ni-Zn合金、Ni-Ti合金、Ni-W合金、Ni-Cr合金、Ni-Cu-Cr合金。 It should be noted that the adhesion layer may further include a metal alloy including at least 2 selected from the group consisting of Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn. More than one kind of metal. In this case, the adhesion layer may further include one or more elements selected from the group consisting of carbon, oxygen, hydrogen, and nitrogen. In this case, Cu is preferably used as the metal alloy including at least two or more metals selected from the group consisting of Ni, Zn, Mo, Ta, Ti, V, Cr, Fe, Co, W, Cu, Sn, and Mn. -Ti-Fe alloy, Cu-Ni-Fe alloy, Ni-Cu alloy, Ni-Zn alloy, Ni-Ti alloy, Ni-W alloy, Ni-Cr alloy, Ni-Cu-Cr alloy.
對密著層的成膜方法並無特別限定,然而,較佳採用乾式鍍法進行成膜。作為乾式鍍法,例如較佳可使用濺射法、離子鍍法、蒸鍍法等。在對密著層採用乾式法進行成膜的情況下,由於濺射法可容易地對膜厚進行控制,故較佳使用濺射法。需要說明的是,在密著層中也可如上所述添加從碳、氧、氫、氮中所選擇的1種以上的元素,在此情況下,優選可使用反應性濺射法。 The film formation method of the adhesion layer is not particularly limited, however, it is preferable to form a film by a dry plating method. As the dry plating method, for example, a sputtering method, an ion plating method, a vapor deposition method, or the like can be preferably used. In the case where the adhesion layer is formed by a dry method, the film thickness can be easily controlled by the sputtering method, and therefore, a sputtering method is preferably used. In addition, one or more elements selected from carbon, oxygen, hydrogen, and nitrogen may be added to the adhesion layer as described above. In this case, a reactive sputtering method is preferably used.
在密著層包括從碳、氧、氫、氮中所選擇的1種以上的元素的情況下,藉由預先在密著層成膜時的環境氣體中添加含有從碳、氧、氫、氮中所選擇的1種以上的元素的氣體,可將其添加至密著層中。例如,在密著層中添加碳的情況下,可事先在進行乾式鍍時的環境氣體中添加一氧化碳氣體及/或二氧化碳氣體,在添加氧的情況下,可事先在進行乾式鍍時的環境氣體中添加氧氣,在添加氫的情況下,可事先在進行乾式鍍時的環境氣體中添加氫氣及/或水,在添加氮的情況下,可事先在進行乾式鍍時的環境氣體中添加氮氣。 When the adhesion layer includes one or more elements selected from the group consisting of carbon, oxygen, hydrogen, and nitrogen, the inclusion of carbon, oxygen, hydrogen, and nitrogen from the ambient gas formed in advance in the adhesion layer is contained. The gas of one or more elements selected in the above may be added to the adhesion layer. For example, when carbon is added to the adhesion layer, carbon monoxide gas and/or carbon dioxide gas may be added to the ambient gas during dry plating in advance, and in the case where oxygen is added, the ambient gas may be previously subjected to dry plating. Oxygen is added thereto, and when hydrogen is added, hydrogen gas and/or water may be added to the ambient gas during dry plating in advance, and when nitrogen is added, nitrogen gas may be added to the ambient gas during dry plating in advance.
含有從碳、氧、氫、氮中所選擇的1種以上的元素的氣體較佳為添加至非活性氣體中,以作為進行乾式鍍時環境氣體氣體。作為非活性氣體,對其並無特別限定,然而,例如較佳可使用氬氣。 A gas containing one or more elements selected from the group consisting of carbon, oxygen, hydrogen, and nitrogen is preferably added to the inert gas as an ambient gas gas during dry plating. The inert gas is not particularly limited, and, for example, argon gas is preferably used.
藉由對密著層如上所述採用乾式鍍法進行成膜,可提高透明基材和密著層之間的密著性。另外,由於密著層可包括例如金屬為主成分,故與銅層之間的密著性也較高。為此,藉由在透明基材和銅層之間配置密著層,可對銅層的剝離進行抑制。 By forming the film by the dry plating method as described above, the adhesion between the transparent substrate and the adhesion layer can be improved. Further, since the adhesion layer may include, for example, a metal as a main component, the adhesion to the copper layer is also high. For this reason, peeling of the copper layer can be suppressed by disposing an adhesive layer between the transparent substrate and the copper layer.
對密著層的厚度並無特別限定,然而,例如較佳為3nm以上且50nm以下,更佳為3nm以上且35nm以下,優選為3nm以上且33nm以下。 The thickness of the adhesion layer is not particularly limited. However, for example, it is preferably 3 nm or more and 50 nm or less, more preferably 3 nm or more and 35 nm or less, and is preferably 3 nm or more and 33 nm or less.
在使密著層也發揮作為黑化層的功能的情況、即、對銅層的光反射進行抑制的情況下,較佳使密著層的厚度如上所述為3nm以上。 When the adhesion layer also functions as a blackening layer, that is, when the light reflection of the copper layer is suppressed, the thickness of the adhesion layer is preferably 3 nm or more as described above.
對密著層厚度的上限值並無特別限定,然而,如果過厚,則成膜所要的時間和形成配線時蝕刻所要的時間變長,會導致成本上昇。為 此,密著層的厚度如上所述較佳為50nm以下,更佳為35nm以下,優選為33nm以下。 The upper limit of the thickness of the adhesion layer is not particularly limited. However, if it is too thick, the time required for film formation and the time required for etching when wiring are formed become long, resulting in an increase in cost. for Therefore, the thickness of the adhesion layer is preferably 50 nm or less as described above, more preferably 35 nm or less, and is preferably 33 nm or less.
接著對導電性基板的構成例進行說明。 Next, a configuration example of the conductive substrate will be described.
如上所述,本實施方式的導電性基板可具有透明基材、銅層及黑化層。另外,還可任意地具有密著層等的層。 As described above, the conductive substrate of the present embodiment may have a transparent substrate, a copper layer, and a blackened layer. Further, a layer having an adhesion layer or the like may be arbitrarily provided.
關於具體構成例,以下使用圖1A、圖1B、圖2A、圖2B進行說明。圖1A、圖1B、圖2A、圖2B示出了本實施方式的導電性基板的與透明基材、銅層及黑化層的積層方向平行的面的斷面圖的例子。 The specific configuration example will be described below with reference to FIGS. 1A, 1B, 2A, and 2B. 1A, 1B, 2A, and 2B show an example of a cross-sectional view of a surface of a conductive substrate of the present embodiment which is parallel to a lamination direction of a transparent substrate, a copper layer, and a blackened layer.
本實施方式的導電性基板例如可在透明基材的至少一個表面上具有從透明基材側開始的按銅層和黑化層的順序進行了積層的結構。 The conductive substrate of the present embodiment may have, for example, a structure in which a copper layer and a blackening layer are laminated in order from the transparent substrate side on at least one surface of the transparent substrate.
具體而言,例如,如圖1A所示的導電性基板10A那樣,可在透明基材11的一個表面11a側按銅層12和黑化層13的順序進行各為一層的積層。另外,還可如圖1B所示的導電性基板10B那樣,在透明基材11的一個表面11a側和另一個表面(另一表面)11b側分別按銅層12A、12B和黑化層13A、13B的順序進行各為一層的積層。 Specifically, for example, as in the conductive substrate 10A shown in FIG. 1A, a layer of each of the layers of the copper substrate 12 and the blackening layer 13 can be formed on the one surface 11a side of the transparent substrate 11. Further, as in the conductive substrate 10B shown in FIG. 1B, the copper layers 12A, 12B and the blackening layer 13A may be respectively on the one surface 11a side and the other surface (the other surface) 11b side of the transparent substrate 11. The order of 13B is performed as a layer of each layer.
另外,作為任意的層,例如還可設置密著層。在此情況下,例如可在透明基材的至少一個表面上從透明基材側開始按密著層、銅層及黑化層的順序進行形成。 Further, as an arbitrary layer, for example, an adhesion layer may be provided. In this case, for example, the adhesion layer, the copper layer, and the blackening layer may be formed in order from the transparent substrate side on at least one surface of the transparent substrate.
具體而言,例如,如圖2A所示的導電性基板20A那樣,可在透明基材11的一個表面11a側按密著層14、銅層12及黑化層13的順序進行積層。 Specifically, for example, as in the conductive substrate 20A shown in FIG. 2A, the adhesion layer 14, the copper layer 12, and the blackening layer 13 may be laminated on the one surface 11a side of the transparent substrate 11.
在此情況下,也可為在透明基材11的兩個表面上進行了密著層、銅層及黑化層的積層的結構。具體而言,如圖2B所示的導電性基板20B那樣,可在透明基材11的一個表面11a側和另一個表面11b側分別按密著層14A、14B、銅層12A、12B、及黑化層13A、13B順序進行積層。 In this case, a structure in which an adhesion layer, a copper layer, and a blackening layer are laminated on both surfaces of the transparent substrate 11 may be employed. Specifically, as in the conductive substrate 20B shown in FIG. 2B, the adhesion layers 14A, 14B, the copper layers 12A, 12B, and the black may be respectively on the one surface 11a side and the other surface 11b side of the transparent substrate 11. The layers 13A and 13B are laminated in this order.
需要說明的是,在圖1B和圖2B中,盡管示出了在透明基材的兩個表面都進行了銅層、黑化層等的積層的情況下,以透明基材11為對稱面在透明基材11的上下進行了積層的層為對稱配置的例子,然而,並不限定於該形態。例如,在圖2B中,也可使透明基材11的一個表面11a側的結構與圖1B的結構相同,即,不設置密著層14A而按銅層12A和黑化層13A的順序進行積層,這樣,在透明基材11的上下進行了積層的層就可為非對稱的結構。 In addition, in FIGS. 1B and 2B, in the case where a laminate of a copper layer, a blackening layer, or the like is performed on both surfaces of the transparent substrate, the transparent substrate 11 is used as a plane of symmetry. The layer in which the layers of the transparent substrate 11 are laminated in the upper and lower layers is symmetrical, but the configuration is not limited thereto. For example, in FIG. 2B, the structure on the one surface 11a side of the transparent substrate 11 can be made the same as that of FIG. 1B, that is, the adhesion layer 14A is not provided and the copper layer 12A and the blackening layer 13A are laminated in this order. Thus, the layer laminated on the upper and lower sides of the transparent substrate 11 can have an asymmetrical structure.
需要說明的是,在本實施方式的導電性基板中,藉由在透明基材上設置銅層和黑化層,可對銅層的光反射進行抑制,並可對導電性基板的反射率進行抑制。 In the conductive substrate of the present embodiment, by providing a copper layer and a blackening layer on the transparent substrate, light reflection of the copper layer can be suppressed, and the reflectance of the conductive substrate can be performed. inhibition.
對本實施方式的導電性基板的反射率的程度並無特別限定,然而,為了提高例如在作為觸屏用導電性基板而使用的情況下的顯示器的視認性,反射率較低為佳。例如,波長為400nm以上且700nm以下的光的平均反射率較佳為55%以下,更佳為18%以下,優選為10%以下。 The degree of reflectance of the conductive substrate of the present embodiment is not particularly limited. However, in order to improve the visibility of the display when used as a conductive substrate for a touch panel, for example, the reflectance is preferably low. For example, the average reflectance of light having a wavelength of 400 nm or more and 700 nm or less is preferably 55% or less, more preferably 18% or less, and is preferably 10% or less.
反射率的測定可藉由向導電性基板的黑化層照射光而進行。具體而言,例如,如圖1A所示,在透明基材11的一個表面11a 側按銅層12和黑化層13的順序進行了積層的情況下,向黑化層13的表面A照射光以向黑化層13照射光,這樣就可進行測定。測定時,可將波長為400nm以上且700nm以下的光例如按波長為1nm的間隔如上所述向導電性基板的黑化層13進行照射,並可將所測定的值的平均值作為該導電性基板的反射率。 The measurement of the reflectance can be performed by irradiating light to the blackened layer of the conductive substrate. Specifically, for example, as shown in FIG. 1A, on one surface 11a of the transparent substrate 11. When the copper layer 12 and the blackening layer 13 are layered in this order, the surface A of the blackening layer 13 is irradiated with light to irradiate the blackening layer 13 with light, and thus the measurement can be performed. At the time of measurement, light having a wavelength of 400 nm or more and 700 nm or less can be irradiated to the blackened layer 13 of the conductive substrate at intervals of, for example, a wavelength of 1 nm, and the average value of the measured values can be used as the conductivity. The reflectivity of the substrate.
本實施方式的導電性基板較佳可作為觸屏用導電性基板而使用。在此情況下,導電性基板可為具備網狀配線的結構。 The conductive substrate of the present embodiment is preferably used as a conductive substrate for a touch panel. In this case, the conductive substrate may have a structure including a mesh wiring.
具備網狀配線的導電性基板可藉由對至此說明的本實施方式的導電性基板的銅層和黑化層進行蝕刻而獲得。 The conductive substrate having the mesh wiring can be obtained by etching the copper layer and the blackened layer of the conductive substrate of the present embodiment described above.
例如,可使用兩層配線來獲得網狀配線。具體構成例示於圖3。圖3示出了對具備網狀配線的導電性基板30從銅層等的積層方向的上面側進行觀察時的圖,為了容易理解配線圖案,對透明基材和藉由對銅層進行圖案化而形成的配線31A、31B以外的層的圖示進行了省略。另外,還示出了藉由透明基材11可觀察到的配線31B。 For example, two layers of wiring can be used to obtain the mesh wiring. A specific configuration is shown in Fig. 3. FIG. 3 is a view showing a state in which the conductive substrate 30 having the mesh wiring is viewed from the upper surface side in the stacking direction of the copper layer or the like, and the transparent substrate and the copper layer are patterned in order to easily understand the wiring pattern. The illustration of the layers other than the formed wirings 31A and 31B is omitted. In addition, the wiring 31B which can be observed by the transparent substrate 11 is also shown.
圖3所示的導電性基板30具有透明基材11、與圖中Y軸方向平行的複數個配線31A、及與X軸方向平行的配線31B。需要說明的是,配線31A、31B藉由對銅層進行蝕刻而形成,在該配線31A、31B的上表面或下表面形成了圖中未示的黑化層。另外,黑化層被蝕刻為與配線31A、31B相同的形狀。 The conductive substrate 30 shown in FIG. 3 has a transparent substrate 11 , a plurality of wires 31A parallel to the Y-axis direction in the drawing, and a wire 31B parallel to the X-axis direction. In addition, the wirings 31A and 31B are formed by etching a copper layer, and a blackening layer (not shown) is formed on the upper surface or the lower surface of the wirings 31A and 31B. Further, the blackening layer is etched into the same shape as the wirings 31A, 31B.
對透明基材11和配線31A、31B的配置並無特別限定。透明基材11和配線的配置的構成例示於圖4A和圖4B。圖4A和圖4B是沿圖3的A-A’線的斷面圖。 The arrangement of the transparent substrate 11 and the wirings 31A and 31B is not particularly limited. The configuration of the arrangement of the transparent substrate 11 and the wiring is shown in FIGS. 4A and 4B. 4A and 4B are cross-sectional views taken along line A-A' of Fig. 3.
首先,如圖4A所示,可在透明基材11的上下表面分別配置配線31A、31B。需要說明的是,在圖4A中,在配線31A的上表面和31B的下表面上配置了被蝕刻為與配線相同形狀的黑化層32A、32B。 First, as shown in FIG. 4A, wirings 31A and 31B can be disposed on the upper and lower surfaces of the transparent substrate 11. In addition, in FIG. 4A, the blackening layers 32A and 32B which are etched in the same shape as the wiring are disposed on the upper surface of the wiring 31A and the lower surface of the 31B.
另外,如圖4B所示,也可使用1組透明基材11,在夾著一個透明基材11的上下表面上配置配線31A、31B,並將其中的配線31B配置在透明基材11之間。在此情況下,在配線31A、31B的上表面上也可配置被蝕刻為與配線相同形狀的黑化層32A、32B。需要說明的是,如上所述,除了銅層和黑化層之外還可設置密著層。為此,不論在圖4A還是在圖4B的情況下,例如都可還在配線31A和/或配線31B與透明基材11之間設置密著層。在設置了密著層的情況下,密著層較佳也被蝕刻為與配線31A、31B相同的形狀。 Further, as shown in FIG. 4B, one set of the transparent substrate 11 may be used, the wirings 31A, 31B may be disposed on the upper and lower surfaces of the one transparent substrate 11, and the wiring 31B may be disposed between the transparent substrates 11. . In this case, blackening layers 32A and 32B which are etched into the same shape as the wiring may be disposed on the upper surfaces of the wirings 31A and 31B. It should be noted that as described above, an adhesion layer may be provided in addition to the copper layer and the blackening layer. For this reason, in the case of FIG. 4A or FIG. 4B, for example, an adhesion layer may be provided between the wiring 31A and/or the wiring 31B and the transparent substrate 11. When the adhesion layer is provided, the adhesion layer is preferably etched into the same shape as the wirings 31A and 31B.
例如,圖3和圖4A所示的具有網狀配線的導電性基板如圖1B所示,可基於在透明基材11的兩個表面上具有銅層12A、12B和黑化層13A、13B的導電性基板來形成。 For example, the conductive substrate having the mesh wiring shown in FIGS. 3 and 4A can be based on having the copper layers 12A, 12B and the blackening layers 13A, 13B on both surfaces of the transparent substrate 11 as shown in FIG. 1B. A conductive substrate is formed.
以使用圖1B的導電性基板來形成的情況為例進行說明,首先,對透明基材11的一個表面11a側的銅層12A和黑化層13A進行蝕刻,以使與圖1B中Y軸方向平行的複數個線狀圖案沿X軸方向隔開所定間隔而配置。需要說明的是,圖1B中的X軸方向是指與各層的寬度方向平行的方向。另外,圖1B中的Y軸方向是指與圖1B中的紙面垂直的方向。 The case where the conductive substrate of FIG. 1B is used will be described as an example. First, the copper layer 12A and the blackened layer 13A on one surface 11a side of the transparent substrate 11 are etched so as to be in the Y-axis direction in FIG. 1B. A plurality of parallel linear patterns are arranged at predetermined intervals in the X-axis direction. It should be noted that the X-axis direction in FIG. 1B means a direction parallel to the width direction of each layer. In addition, the Y-axis direction in FIG. 1B means a direction perpendicular to the paper surface in FIG. 1B.
接著,對透明基材11的另一表面11b側的銅層12B和 黑化層13B進行蝕刻,以使與圖1B中X軸方向平行的複數個線狀圖案隔開所定間隔沿Y軸方向而配置。 Next, the copper layer 12B on the other surface 11b side of the transparent substrate 11 is The blackening layer 13B is etched so that a plurality of linear patterns parallel to the X-axis direction in FIG. 1B are arranged along the Y-axis direction at predetermined intervals.
藉由以上的操作,可形成圖3和圖4A所示的具有網狀配線的導電性基板。需要說明的是,也可同時對透明基材11的兩個表面進行蝕刻。即,也可同時對銅層12A、12B和黑化層13A、13B進行蝕刻。另外,就圖4A中的在配線31A、31B和透明基材11之間還具有被圖案化為與配線31A、31B相同形狀的密著層的導電性基板而言,其可使用圖2B所示的導電性基板並藉由同樣的蝕刻而製成。 By the above operation, the conductive substrate having the mesh wiring shown in FIGS. 3 and 4A can be formed. It should be noted that both surfaces of the transparent substrate 11 may be simultaneously etched. That is, the copper layers 12A and 12B and the blackening layers 13A and 13B may be simultaneously etched. Further, as for the conductive substrate having the adhesion layer patterned in the same shape as the wirings 31A and 31B between the wirings 31A and 31B and the transparent substrate 11 in FIG. 4A, the conductive substrate can be used as shown in FIG. 2B. The conductive substrate is made by the same etching.
圖3所示的具有網狀配線的導電性基板還可藉由使用圖1A或圖2A所示的2個導電性基板而形成。以使用2個圖1A所示的導電性基板來形成的情況為例進行說明,對2個圖1A所示的導電性基板的銅層12和黑化層13分別進行蝕刻,以使與X軸方向平行的複數個線狀圖案隔開所定間隔沿Y軸方向而配置。接著,以使藉由上述蝕刻處理在各導電性基板上所形成的線狀圖案的方向相互交差的方式對2個導電性基板進行貼合,由此可獲得具備網狀配線的導電性基板。對2個導電性基板進行貼合時,對貼合面並無特別限定。例如,可將進行了銅層12等的積層的圖1A中的表面A和沒有進行銅層12等的積層的圖1A中的另一面11b進行貼合,由此獲得如圖4B所示的結構。 The conductive substrate having the mesh wiring shown in FIG. 3 can also be formed by using the two conductive substrates shown in FIG. 1A or 2A. The case where two conductive substrates shown in FIG. 1A are used will be described as an example, and the copper layer 12 and the blackening layer 13 of the conductive substrate shown in FIG. 1A are respectively etched so as to be X-axis. A plurality of linear patterns parallel in the direction are arranged along the Y-axis direction at predetermined intervals. Then, the two conductive substrates are bonded to each other so that the directions of the linear patterns formed on the respective conductive substrates by the etching treatment are mutually different, whereby a conductive substrate including the mesh wiring can be obtained. When bonding two conductive substrates, the bonding surface is not particularly limited. For example, the surface A in FIG. 1A in which the copper layer 12 or the like is laminated and the other surface 11b in FIG. 1A in which the copper layer 12 or the like is not laminated may be bonded, thereby obtaining the structure as shown in FIG. 4B. .
另外,例如,還可將透明基材11的沒有進行銅層12等的積層的圖1A中的另一面11b相互貼合,由此獲得斷面如圖4A所示的結構。 Further, for example, the other surface 11b of FIG. 1A in which the laminate of the copper layer 12 or the like is not laminated on the transparent substrate 11 can be bonded to each other, whereby a structure having a cross section as shown in FIG. 4A can be obtained.
需要說明的是,就圖4A和圖4B中的在配線31A、31 B和透明基材11之間還具有被圖案化為與配線31A、31B相同形狀的密著層的導電性基板而言,其可藉由使用圖2A所示的導電性基板以取代圖1A所示的導電性基板來製成。 It should be noted that, in the wirings 31A, 31 in FIGS. 4A and 4B Further, between B and the transparent substrate 11, there is a conductive substrate patterned into an adhesive layer having the same shape as the wirings 31A and 31B, which can be replaced by using the conductive substrate shown in FIG. 2A instead of FIG. 1A. The conductive substrate is shown.
對圖3、圖4A及圖4B所示的具有網狀配線的導電性基板中的配線的寬度或配線間的距離並無特別限定,例如,可根據配線中所流動的電流量等進行選擇。 The width of the wiring or the distance between the wirings in the conductive substrate having the mesh wiring shown in FIG. 3, FIG. 4A and FIG. 4B is not particularly limited, and for example, it can be selected according to the amount of current flowing in the wiring or the like.
然而,根據本實施方式的導電性基板可知,其具有使用上述黑化鍍液而形成的黑化層,並且即使在對黑化層和銅層同時進行蝕刻以進行圖案化的情況下,也可將黑化層和銅層圖案化為預期形狀。具體而言,例如可形成配線寬度為10μm以下的配線。為此,就本實施方式的導電性基板而言,較佳包括配線寬度為10μm以下的配線。對配線寬度的下限值並無特別限定,然而,例如可為3μm以上。 However, according to the conductive substrate of the present embodiment, it is known that the blackened layer formed using the blackening plating solution described above can be used even when the blackening layer and the copper layer are simultaneously etched for patterning. The blackening layer and the copper layer are patterned into a desired shape. Specifically, for example, a wiring having a wiring width of 10 μm or less can be formed. Therefore, the conductive substrate of the present embodiment preferably includes a wiring having a wiring width of 10 μm or less. The lower limit of the wiring width is not particularly limited, and may be, for example, 3 μm or more.
另外,在圖3、圖4A及圖4B中,盡管示出了組合直線形狀的配線以形成網狀配線(配線圖案)的例子,然而,並不限定於該形態,構成配線圖案的配線可為任意形狀。例如,為了不與顯示器的畫像產生moiré(干涉紋),還可將構成網狀配線圖案的配線的形狀分別設計成彎曲成鋸齒狀的線(“之”字直線)等的各種形狀。 In addition, in FIGS. 3, 4A, and 4B, although an example in which a linear wiring is formed to form a mesh wiring (wiring pattern) is shown, the configuration is not limited to this, and the wiring constituting the wiring pattern may be Arbitrary shape. For example, in order not to generate a moiré (interference pattern) with the image of the display, the shapes of the wirings constituting the mesh wiring pattern may be designed into various shapes such as a zigzag line ("straight line").
就具有這樣的由2層配線所構成的網狀配線的導電性基板而言,例如其較佳可作為投影型靜電容量方式的觸屏用導電性基板而使用。 For the conductive substrate having the mesh wiring formed of the two-layer wiring, for example, it is preferably used as a projection type electrostatic capacitance type conductive substrate for a touch panel.
根據以上的本實施方式的導電性基板可知,在透明基材的至少一個表面上所形成的銅層上具有對黑化層進行了積層的結構。另外,由於黑化層是使用上述的黑化鍍液而形成的,故藉由使用蝕刻對銅層和黑化 層進行圖案化時,可容易地將黑化層圖案化為想要的形狀。 According to the conductive substrate of the present embodiment described above, the copper layer formed on at least one surface of the transparent substrate has a structure in which the blackened layer is laminated. In addition, since the blackening layer is formed using the blackening plating solution described above, the copper layer and blackening are performed by using etching. When the layer is patterned, the blackened layer can be easily patterned into a desired shape.
另外,就本實施方式的導電性基板而言,其所包括的黑化層可充分抑制銅層表面的光反射,故其可為抑制了反射率的導電性基板。另外,例如在使用於觸屏等的用途的情況下,還可提高顯示器的視認性。 Further, in the conductive substrate of the present embodiment, the blackened layer included in the conductive substrate can sufficiently suppress light reflection on the surface of the copper layer, and thus it can be a conductive substrate in which the reflectance is suppressed. Further, for example, when used for a touch panel or the like, the visibility of the display can be improved.
另外,由於可使用上述的黑化鍍液並採用濕式法來形成黑化層,故,與使用先前的乾式法進行黑化層的成膜的情況相比,可生產性良好地生產導電性基板。 Further, since the blackening layer can be formed by the wet method using the blackening plating solution described above, conductivity can be produced with good productivity as compared with the case of forming a blackening layer by the conventional dry method. Substrate.
(導電性基板的製造方法) (Method of Manufacturing Conductive Substrate)
接著對本實施方式的導電性基板的製造方法的一構成例進行說明。 Next, a configuration example of a method of manufacturing a conductive substrate of the present embodiment will be described.
本實施方式的導電性基板的製造方法可具有以下步驟。 The method for producing a conductive substrate of the present embodiment may have the following steps.
在透明基材的至少一個表面上形成銅層的銅層形成步驟。 A copper layer forming step of forming a copper layer on at least one surface of the transparent substrate.
在銅層上使用黑化鍍液形成黑化層的黑化層形成步驟。 A blackening layer forming step of forming a blackening layer on the copper layer using a blackening plating solution.
需要說明的是,作為黑化鍍液,可使用上述的黑化鍍液,具體而言,可使用包括鎳離子、銅離子及pH調整劑並且pH調整劑為鹼金屬氫氧化物的黑化鍍液。 It should be noted that as the blackening plating solution, the blackening plating solution described above may be used, and specifically, blackening plating including nickel ions, copper ions, and a pH adjusting agent and a pH adjusting agent as an alkali metal hydroxide may be used. liquid.
以下對本實施方式的導電性基板的製造方法進行具體說明。 Hereinafter, a method of manufacturing the conductive substrate of the present embodiment will be specifically described.
需要說明的是,採用本實施方式的導電性基板的製造方法可較佳地製造上述的導電性基板。為此,就以下所說明的部分之外的部分而言,由於其可為與上述導電性基板同樣的結構,故省略其說明。 In addition, the above-described conductive substrate can be preferably produced by the method for producing a conductive substrate of the present embodiment. For this reason, the portions other than the portions described below may be the same as those of the above-described conductive substrate, and thus the description thereof will be omitted.
可預先準備供銅層形成步驟使用的透明基材。對所用的透明基材的種類並無特別限定,然而,如上所述,較佳可使用能使可視光透過的樹脂基板(樹脂薄膜)或玻璃基板等透明基材。另外,根據需要,還可 預先進行切斷等以將透明基材切斷為任意尺寸。 A transparent substrate for use in the copper layer forming step can be prepared in advance. The type of the transparent substrate to be used is not particularly limited. However, as described above, a transparent substrate such as a resin substrate (resin film) or a glass substrate through which visible light can be transmitted can be preferably used. In addition, as needed, Cutting or the like is performed in advance to cut the transparent substrate into an arbitrary size.
另外,銅層如上所述較佳具有銅薄膜層。另外,銅層還可具有銅薄膜層和鍍銅層。為此,銅層形成步驟可具有例如採用乾式鍍法形成銅薄膜層的步驟。另外,銅層形成步驟也可具有採用乾式鍍法形成銅薄膜層的步驟以及將該銅薄膜層作為供電層並採用作為濕式鍍法的一種的電鍍法形成鍍銅層的步驟。 Further, the copper layer preferably has a copper thin film layer as described above. In addition, the copper layer may also have a copper thin film layer and a copper plating layer. To this end, the copper layer forming step may have a step of forming a copper thin film layer by, for example, dry plating. Further, the copper layer forming step may have a step of forming a copper thin film layer by dry plating, and a step of forming the copper plating layer by using the copper thin film layer as a power supply layer and using a plating method which is one of wet plating methods.
作為在形成銅薄膜層的步驟中所用的乾式鍍法,對其並無特別限定,例如可使用蒸鍍法、濺射法、離子鍍法等。需要說明的是,作為蒸鍍法,較佳可使用真空蒸鍍法。作為在形成銅薄膜層的步驟中所用的乾式鍍法,從尤其可容易地進行膜厚控制的觀點而言,較佳使用濺射法。 The dry plating method used in the step of forming the copper thin film layer is not particularly limited, and for example, a vapor deposition method, a sputtering method, an ion plating method, or the like can be used. In addition, as a vapor deposition method, a vacuum vapor deposition method is preferable. As the dry plating method used in the step of forming the copper thin film layer, a sputtering method is preferably used from the viewpoint of particularly easily controlling the film thickness.
接著對形成鍍銅層的步驟進行說明。對藉由濕式鍍法形成鍍銅層的步驟中的條件、即、電鍍處理的條件並無特別限定,可採用常規方法中的各種條件。例如,可將形成了銅薄膜層的基材放入具有銅鍍液的鍍槽中,並藉由對電流密度或基材的搬送速度進行控制,由此來形成鍍銅層。 Next, the step of forming a copper plating layer will be described. The conditions in the step of forming the copper plating layer by the wet plating method, that is, the conditions of the plating treatment are not particularly limited, and various conditions in the conventional method can be employed. For example, the substrate on which the copper thin film layer is formed can be placed in a plating bath having a copper plating solution, and the copper plating layer can be formed by controlling the current density or the transport speed of the substrate.
接著對黑化層形成步驟進行說明。 Next, the blackening layer forming step will be described.
在黑化層形成步驟中,可使用包括上述的鎳離子、銅離子及pH調整劑並且pH調整劑為鹼金屬氫氧化物的黑化鍍液來形成黑化層。 In the blackening layer forming step, a blackening layer may be formed using a blackening plating solution including the above-described nickel ions, copper ions, and a pH adjuster, and the pH adjusting agent is an alkali metal hydroxide.
黑化層可採用濕式法來形成。具體而言,例如,可將銅層使用為供電層,並在包括上述黑化鍍液的鍍槽內在銅層上採用電解鍍法形成黑化層。藉由這樣地將銅層作為供電層並採用電解鍍法來形成黑化層,可在銅層的與透明基材相對的面的相反側的面的整個面上形成黑化層。 The blackening layer can be formed by a wet method. Specifically, for example, a copper layer may be used as a power supply layer, and a blackening layer may be formed on the copper layer by electrolytic plating in a plating tank including the above-described blackening plating solution. By forming the blackened layer by electrolytic plating using the copper layer as the power supply layer in this manner, a blackened layer can be formed on the entire surface of the surface of the copper layer opposite to the surface facing the transparent substrate.
就黑化鍍液而言,由於在上面已經進行了敘述,故省略其說 明。 As far as the blackening bath is concerned, since it has already been described above, it is omitted. Bright.
在本實施方式的導電性基板的製造方法中,除了上述步驟之外,還可實施任意的步驟。 In the method for producing a conductive substrate of the present embodiment, in addition to the above steps, any step may be carried out.
例如,在透明基材和銅層之間形成密著層的情況下,可實施在透明基材的要形成銅層的表面上形成密著層的密著層形成步驟。在實施密著層形成步驟的情況下,銅層形成步驟可在密著層形成步驟之後實施,此時,在銅層形成步驟中,可在本步驟中於透明基材上形成了密著層的基材上形成銅薄膜層。 For example, in the case where an adhesion layer is formed between the transparent substrate and the copper layer, an adhesion layer forming step of forming an adhesion layer on the surface of the transparent substrate on which the copper layer is to be formed may be performed. In the case where the adhesion layer forming step is performed, the copper layer forming step may be performed after the adhesion layer forming step, in which case, in the copper layer forming step, an adhesion layer may be formed on the transparent substrate in this step. A copper thin film layer is formed on the substrate.
在密著層形成步驟中,對密著層的成膜方法並無特別限定,然而,較佳採用乾式鍍法進行成膜。作為乾式鍍法,例如較佳可使用濺射法、離子鍍法、蒸鍍法等。在對密著層採用乾式法進行成膜的情況下,由於可容易地進行膜厚控制,故較佳使用濺射法。需要說明的是,在密著層中如上所述也可添加從碳、氧、氫及氮中所選擇的1種以上的元素,在此情況下,優選可使用反應性濺射法。 In the adhesion layer forming step, the film formation method of the adhesion layer is not particularly limited. However, it is preferable to form a film by a dry plating method. As the dry plating method, for example, a sputtering method, an ion plating method, a vapor deposition method, or the like can be preferably used. In the case where the adhesion layer is formed by a dry method, since the film thickness control can be easily performed, a sputtering method is preferably used. In addition, as described above, one or more elements selected from carbon, oxygen, hydrogen, and nitrogen may be added to the adhesion layer. In this case, a reactive sputtering method is preferably used.
藉由本實施方式的導電性基板的製造方法所獲得的導電性基板例如可使用於觸屏等的各種用途。另外,在使用於各種用途的情況下,本實施方式的導電性基板所包括的銅層和黑化層較佳被進行圖案化。需要說明的是,在設置密著層的情況下,較佳也對密著層進行圖案化。就銅層和黑化層以及根據情況還有密著層而言,例如可被圖案化為與預期的配線圖案一致,就銅層和黑化層以及根據情況還有密著層而言,優選為被圖案化為相同的形狀。 The conductive substrate obtained by the method for producing a conductive substrate of the present embodiment can be used for various purposes such as a touch panel. Further, when used in various applications, the copper layer and the blackened layer included in the conductive substrate of the present embodiment are preferably patterned. In addition, in the case where an adhesion layer is provided, it is preferable to pattern the adhesion layer. With regard to the copper layer and the blackening layer and, as the case may be, the adhesion layer, for example, it can be patterned to conform to the intended wiring pattern, in terms of the copper layer and the blackening layer and, if appropriate, the adhesion layer, preferably To be patterned into the same shape.
為此,本實施方式的導電性基板的製造方法可具有對銅層和 黑化層進行圖案化的圖案化步驟。需要說明的是,在形成了密著層的情況下,圖案化步驟可為對密著層、銅層及黑化層進行圖案化的步驟。 Therefore, the method of manufacturing the conductive substrate of the present embodiment may have a copper layer and The blackening layer performs a patterning step of patterning. It should be noted that, in the case where the adhesion layer is formed, the patterning step may be a step of patterning the adhesion layer, the copper layer, and the blackening layer.
對圖案化步驟的具體步驟並無特別限定,可採用任意步驟進行實施。例如,在如圖1A所示的於透明基材11上進行了銅層12和黑化層13的積層的導電性基板10A的情況下,首先,可實施在黑化層13的表面A上配置具有預定圖案的光阻(resist)的光阻配置步驟。接著,可實施向黑化層13的表面A、即、配置了光阻的表面側供給蝕刻液的蝕刻步驟。 The specific steps of the patterning step are not particularly limited and may be carried out in any step. For example, in the case of the conductive substrate 10A in which the copper layer 12 and the blackening layer 13 are laminated on the transparent substrate 11 as shown in FIG. 1A, first, it can be disposed on the surface A of the blackening layer 13. A photoresist arrangement step of a resist having a predetermined pattern. Next, an etching step of supplying an etching liquid to the surface A of the blackening layer 13, that is, the surface side on which the photoresist is disposed can be performed.
對蝕刻步驟中所用的蝕刻液並無特別限定。然而,藉由本實施方式的導電性基板的製造方法所形成的黑化層具有與銅層大致同樣的相對於蝕刻液的反應性。為此,對蝕刻步驟中所用的蝕刻液並無特別限定,較佳可使用通常的銅層蝕刻中所使用的蝕刻液。 The etching liquid used in the etching step is not particularly limited. However, the blackened layer formed by the method for producing a conductive substrate of the present embodiment has substantially the same reactivity with respect to the etching liquid as the copper layer. For this reason, the etching liquid used in the etching step is not particularly limited, and an etching liquid used in usual copper layer etching can be preferably used.
作為蝕刻液,例如較佳可使用包括從硫酸、過氧化氫(過氧化氫水)、鹽酸、氯化銅(cupric chloride)及氯化鐵(ferric chloride)中所選擇的1種以上的混合水溶液。對蝕刻液中的各成分的含有量並無特別限定。 As the etching liquid, for example, a mixed aqueous solution containing one or more selected from the group consisting of sulfuric acid, hydrogen peroxide (hydrogen peroxide water), hydrochloric acid, cupric chloride, and ferric chloride can be preferably used. . The content of each component in the etching solution is not particularly limited.
蝕刻液可在室溫下使用,然而,為了提高反應性,也可對其進行加溫,例如,可將其加熱至40℃以上且50℃以下後再使用。 The etching solution can be used at room temperature. However, in order to improve the reactivity, it may be heated. For example, it may be heated to 40 ° C or more and 50 ° C or less before use.
另外,對如圖1B所示的在透明基材11的一個表面11a和另一個表面11b上進行了銅層12A、12B和黑化層13A、13B的積層的導電性基板10B而言,也可實施用於進行圖案化的圖案化步驟。在此情況下,例如首先可實施在黑化層13A、13B的表面A和表面B上配置具有預期圖案的光阻的光阻配置步驟。接著可實施向黑化層1 3A、13B的表面A和表面B、即、配置了光阻的表面側供給蝕刻液的蝕刻步驟。 Further, for the conductive substrate 10B in which the copper layers 12A, 12B and the blackening layers 13A, 13B are laminated on one surface 11a and the other surface 11b of the transparent substrate 11 as shown in Fig. 1B, A patterning step for patterning is performed. In this case, for example, a photoresist arrangement step of arranging a photoresist having a desired pattern on the surface A and the surface B of the blackening layers 13A, 13B may be first performed. Can then be applied to the blackening layer 1 The surface A and the surface B of 3A and 13B, that is, the etching step of supplying the etching liquid to the surface side on which the photoresist is disposed.
對蝕刻步驟中所形成的圖案並無特別限定,可為任意形狀。例如,在圖1A所示的導電性基板10A的情況下,如上所述,可使銅層12和黑化層13形成包括複數個直線或彎曲成鋸齒狀的線(“之”字直線)的圖案。 The pattern formed in the etching step is not particularly limited and may be any shape. For example, in the case of the conductive substrate 10A shown in FIG. 1A, as described above, the copper layer 12 and the blackening layer 13 can be formed into a line including a plurality of straight lines or curved in a zigzag shape ("straight line") pattern.
另外,在圖1B所示的導電性基板10B的情況下,可在銅層12A和銅層12B上形成網狀配線那樣的圖案。在此情況下,黑化層13A較佳被圖案化為與銅層12A相同的形狀,黑化層13B較佳被圖案化為與銅層12B相同的形狀。 Further, in the case of the conductive substrate 10B shown in FIG. 1B, a pattern such as a mesh wiring can be formed on the copper layer 12A and the copper layer 12B. In this case, the blackening layer 13A is preferably patterned to have the same shape as the copper layer 12A, and the blackening layer 13B is preferably patterned into the same shape as the copper layer 12B.
另外,例如,在圖案化步驟中對上述的導電性基板10A的銅層12等進行了圖案化之後,還可實施對圖案化了的2個以上的導電性基板進行積層的積層步驟。進行積層時,例如,可將各導電性基板的銅層的圖案交差地進行積層,由此可獲得具備網狀配線的積層導電性基板。 Further, for example, after the copper layer 12 or the like of the above-described conductive substrate 10A is patterned in the patterning step, a lamination step of laminating two or more patterned conductive substrates may be performed. In the case of laminating, for example, the pattern of the copper layer of each of the conductive substrates can be laminated, whereby a laminated conductive substrate including mesh wiring can be obtained.
對積層了的2個以上的導電性基板的固定方法並無特別限定,然而,例如可藉有接著劑等進行固定。 The method of fixing the two or more laminated conductive substrates is not particularly limited, and may be fixed by, for example, an adhesive.
就藉由以上的本實施方式的導電性基板的製造方法所獲得的導電性基板而言,在透明基材的至少一個表面上所形成的銅層上具有對黑化層進行了積層的結構。另外,由於黑化層是使用上述的黑化鍍液而形成的,故,採用蝕刻對銅層和黑化層進行圖案化時,可容易地將黑化層圖案化為想要的形狀。 In the conductive substrate obtained by the method for producing a conductive substrate of the present embodiment, the black layer formed on at least one surface of the transparent substrate has a structure in which a blackened layer is laminated. Further, since the blackening layer is formed using the blackening plating solution described above, when the copper layer and the blackening layer are patterned by etching, the blackening layer can be easily patterned into a desired shape.
另外,就藉由本實施方式的導電性基板的製造方法所獲得的 導電性基板而言,其包括的黑化層可充分抑制銅層表面的光反射,故其可為對反射率被進行了抑制的導電性基板。為此,例如在使用於觸屏等的用途的情況下,可提高顯示器的視認性。 Moreover, it is obtained by the method for producing a conductive substrate of the present embodiment. In the conductive substrate, since the blackening layer included in the conductive layer can sufficiently suppress light reflection on the surface of the copper layer, it can be a conductive substrate in which the reflectance is suppressed. For this reason, for example, when it is used for a touch panel or the like, the visibility of the display can be improved.
另外,由於黑化層是使用上述的黑化鍍液並採用濕式法而形成的,故,與先前的使用乾式法對黑化層進行成膜的情況相比,可生產性良好地生產導電性基板。 Further, since the blackening layer is formed by the wet method using the above-described blackening plating solution, it is possible to produce conductively with good productivity as compared with the case of forming a blackening layer by the conventional dry method. Substrate.
以下舉出具體實施例和比較例進行說明,然而,本發明並不限定於該些實施例。 The specific examples and comparative examples are described below, but the present invention is not limited to the examples.
(評價方法) (evaluation method)
首先對所獲得的導電性基板的評價方法進行說明。 First, an evaluation method of the obtained conductive substrate will be described.
(1)反射率 (1) Reflectance
測定是藉由在紫外可視分光光度計(株式會社 島津製作所製 型號:UV-2600)上設置反射率測定單元而進行的。 The measurement was carried out by providing a reflectance measuring unit on a UV-visible spectrophotometer (Model: UV-2600, manufactured by Shimadzu Corporation).
如後所述,在各實驗例中製作了具有圖1A所示結構的導電性基板。為此,在進行反射率測定時,在入射角為5°且受光角為5°的條件下,以波長為1nm的間隔,向圖1A所示的導電性基板10A的黑化層13的表面A照射波長為400nm以上且700nm以下的光,並對正反射率進行了測定,之後將其平均值作為該導電性基板的反射率(平均反射率)。 As described later, a conductive substrate having the structure shown in Fig. 1A was produced in each experimental example. For this reason, in the measurement of the reflectance, the surface of the blackening layer 13 of the conductive substrate 10A shown in Fig. 1A was applied at an interval of a wavelength of 1 nm under the conditions of an incident angle of 5° and a light receiving angle of 5°. A is irradiated with light having a wavelength of 400 nm or more and 700 nm or less, and the regular reflectance is measured, and then the average value thereof is taken as the reflectance (average reflectance) of the conductive substrate.
(2)蝕刻特性 (2) Etching characteristics
首先,在以下實驗例中所獲得的導電性基板的黑化層表面上採用疊層 法(laminating)貼付乾薄膜光阻(日立化成RY3310)。接著,藉由光掩膜進行紫外線曝光,再使用1%的碳酸鈉水溶液對光阻進行溶解以進行顯影。據此,製作了具有在3.0μm以上且10.0μm以下的範圍內的每0.5μm上的光阻寬度都不同的圖案的樣本。即,形成了光阻寬度在3.0μm、3.5μm、4.0μm、‧‧‧、9.5μm、10.0μm的每0.5μm上都不同的15種類的線狀圖案。 First, a laminate was used on the surface of the blackening layer of the conductive substrate obtained in the following experimental examples. Laminating paste dry film photoresist (Hitachi Chemical Co., Ltd. RY3310). Next, ultraviolet exposure was performed by a photomask, and the photoresist was dissolved using a 1% aqueous sodium carbonate solution for development. According to this, a sample having a pattern having a different photoresist width per 0.5 μm in the range of 3.0 μm or more and 10.0 μm or less was produced. That is, 15 types of linear patterns each having a photoresist width of 3.0 μm, 3.5 μm, 4.0 μm, ‧‧ ‧ 9.5 μm, and 10.0 μm per 0.5 μm were formed.
接著,將樣本浸漬在由10重量%的硫酸和3重量%的過氧化氫所組成的30℃的蝕刻液中40秒間,之後,使用氫氧化鈉水溶液對乾薄膜光阻進行了剝離和除去。 Next, the sample was immersed in an etching solution of 30 ° C composed of 10% by weight of sulfuric acid and 3% by weight of hydrogen peroxide for 40 seconds, after which the dry film resist was peeled off and removed using an aqueous sodium hydroxide solution.
使用200倍的顯微鏡對所獲得的樣本進行了觀察,並求出了導電性基板上所殘存的金屬配線的配線寬度的最小值。需要說明的是,這裡的金屬配線是指包括被圖案化為具有與光阻寬度對應的配線寬度的線狀的黑化層和銅層、即、配線。 The obtained sample was observed using a 200-fold microscope, and the minimum value of the wiring width of the metal wiring remaining on the conductive substrate was obtained. In addition, the metal wiring here is a wire-shaped blackening layer and copper layer which are patterned into the wiring width corresponding to the photoresist width, ie, wiring.
光阻剝離後,導電性基板上所殘存的金屬配線的配線寬度的最小值越小,意味著銅層和黑化層的相對於蝕刻液的反應性越接近。在殘存的金屬配線的配線寬度的最小值為10μm以下的情況下,在表2中將其評價為○,即:合格。另外,在沒有形成配線寬度為10μm的金屬配線的情況下,在表2將其評價為×,即:不合格。 After the photoresist is peeled off, the smaller the minimum value of the wiring width of the metal wiring remaining on the conductive substrate, the closer the reactivity of the copper layer and the blackened layer to the etching liquid is. When the minimum value of the wiring width of the remaining metal wiring is 10 μm or less, it is evaluated as ○ in Table 2, that is, it is acceptable. In addition, in the case where the metal wiring having a wiring width of 10 μm was not formed, it was evaluated as × in Table 2, that is, it was unacceptable.
(試料的製作條件) (production conditions of the sample)
在以下各實驗例中,在以下所說明的條件下製作了導電性基板,並採用上述評價方法進行了評價。 In each of the following experimental examples, a conductive substrate was produced under the conditions described below, and was evaluated by the above evaluation method.
實驗例1~實驗例21為實施例,實驗例22~實驗例25 為比較例。 Experimental Example 1 to Experimental Example 21 are examples, and Experimental Example 22 to Experimental Example 25 For the comparative example.
〔實驗例1〕 [Experimental Example 1]
(1)黑化鍍液 (1) Blackening bath
在實驗例1中,調製了含有鎳離子、銅離子、酰胺硫酸及氫氧化鈉的黑化鍍液。需要說明的是,藉由向黑化鍍液中添加硫酸鎳6水和物和硫酸銅5水和物而進行了鎳離子和銅離子的供給。 In Experimental Example 1, a blackening plating solution containing nickel ions, copper ions, amide sulfuric acid, and sodium hydroxide was prepared. It is to be noted that the supply of nickel ions and copper ions is carried out by adding nickel sulfate 6 water and copper sulfate and water to the blackening plating solution.
另外,對各成分進行了添加和調製,以使黑化鍍液中的鎳離子濃度為2.0g/l,銅離子濃度為0.005g/l,且酰胺硫酸濃度為11g/l。 Further, each component was added and prepared so that the nickel ion concentration in the blackening plating solution was 2.0 g/liter, the copper ion concentration was 0.005 g/liter, and the amide sulfuric acid concentration was 11 g/l.
另外,將氫氧化鈉水溶液添加至黑化鍍液,以將黑化鍍液的pH值調整為5.0。 Further, an aqueous sodium hydroxide solution was added to the blackening plating solution to adjust the pH of the blackening plating solution to 5.0.
(2)導電性基板 (2) Conductive substrate
(銅層形成步驟) (copper layer forming step)
在長度為100m、寬度為500mm、且厚度為100μm的長條狀的聚对苯二甲酸乙二醇酯樹脂(PET)製透明基材的一個表面上進行了銅層的成膜。需要說明的是,採用JIS K 7361-1所規定的方法對作為透明基材而使用的聚对苯二甲酸乙二醇酯樹脂製透明基材的全光線透過率進行了評價,其為97%。 A copper layer was formed on one surface of a long transparent polyethylene terephthalate resin (PET) substrate having a length of 100 m, a width of 500 mm, and a thickness of 100 μm. In addition, the total light transmittance of the polyethylene terephthalate resin transparent substrate used as a transparent substrate was evaluated by the method prescribed by JIS K 7361-1, which was 97%. .
在銅層形成步驟中,實施了銅薄膜層形成步驟和鍍銅層形成步驟。 In the copper layer forming step, a copper thin film layer forming step and a copper plating layer forming step are performed.
首先對銅薄膜層形成步驟進行說明。 First, the copper thin film layer forming step will be described.
在銅薄膜層形成步驟中,作為基材使用了上述透明基材,並 在透明基材的一個表面上形成了銅薄膜層。 In the copper thin film layer forming step, the above transparent substrate is used as a substrate, and A copper thin film layer is formed on one surface of the transparent substrate.
在銅薄膜層形成步驟中,首先將預先加熱至60℃以除去了水分的上述透明基材設置在濺射裝置的腔體內。 In the copper thin film layer forming step, the transparent substrate previously heated to 60 ° C to remove moisture is first placed in the cavity of the sputtering apparatus.
接著,將腔體內部排氣至1×10-3Pa之後,導入氬氣,以將腔體內部的壓力調整為1.3Pa。 Next, after evacuating the inside of the chamber to 1 × 10 -3 Pa, argon gas was introduced to adjust the pressure inside the chamber to 1.3 Pa.
向預先安放在濺射裝置的陰極上的銅靶材進行電力供給,由此在透明基材的一個表面上進行了厚度為0.2μm的銅薄膜層的成膜。 Electric power was supplied to the copper target previously placed on the cathode of the sputtering apparatus, whereby film formation of a copper thin film layer having a thickness of 0.2 μm was performed on one surface of the transparent substrate.
接著,在鍍銅層形成步驟中形成鍍銅層。鍍銅層是採用電鍍法進行了厚度為0.3μm的鍍銅層的成膜。 Next, a copper plating layer is formed in the copper plating layer forming step. The copper plating layer is a film formed by a copper plating layer having a thickness of 0.3 μm by electroplating.
藉由實施以上的銅薄膜層形成步驟和鍍銅層形成步驟,作為銅層,形成了厚度為0.5μm的銅層。 By performing the above copper thin film layer forming step and copper plating layer forming step, a copper layer having a thickness of 0.5 μm was formed as the copper layer.
將在銅層形成步驟中所製作的在透明基材上形成了厚度為0.5μm的銅層的基板浸漬在20g/l的硫酸中30秒,並在清洗之後實施了以下的黑化層形成步驟。 The substrate having the copper layer having a thickness of 0.5 μm formed on the transparent substrate prepared in the copper layer forming step was immersed in 20 g/l of sulfuric acid for 30 seconds, and the following blackening layer formation step was carried out after the cleaning. .
(黑化層形成步驟) (blackening layer forming step)
在黑化層形成步驟中,使用上述的本實驗例的黑化鍍液並採用電解鍍法在銅層的一個表面上形成了黑化層。需要說明的是,在黑化層形成步驟中,在黑化鍍液的溫度為40℃、電流密度為0.2A/dm2、且電鍍時間為100sec(秒)的條件下進行了電解鍍,由此形成了黑化層。 In the blackening layer forming step, a blackening layer was formed on one surface of the copper layer by using the blackening plating solution of the above experimental example and electrolytic plating. In the blackening layer forming step, electrolytic plating is performed under the conditions of a blackening bath temperature of 40 ° C, a current density of 0.2 A/dm 2 , and a plating time of 100 sec (sec). This forms a blackening layer.
所形成的黑化層的膜厚為70nm。 The film thickness of the formed blackening layer was 70 nm.
對藉由以上步驟所獲得的導電性基板實施了上述的反射率和蝕刻特性的評價。結果示於表2和表3。需要說明的是,表2為蝕刻特 性的評價結果,表3表示反射率的評價結果。 The above-described reflectance and etching characteristics were evaluated for the conductive substrate obtained by the above steps. The results are shown in Tables 2 and 3. It should be noted that Table 2 is etched. The evaluation results of the properties, Table 3 shows the evaluation results of the reflectance.
在表2和表3中,與表1所示的實驗例的編號所對應的位置表示各實驗例的結果。例如,表1中作為實驗例1所表示的鎳離子濃度為2.0g/l並且銅離子濃度為0.005g/l的位置在表2和表3中也表示實驗例1的結果。 In Tables 2 and 3, the positions corresponding to the numbers of the experimental examples shown in Table 1 indicate the results of the respective experimental examples. For example, the positions of the nickel ion concentration represented by the experimental example 1 in Table 1 of 2.0 g/l and the copper ion concentration of 0.005 g/l are also shown in Table 2 and Table 3 as the results of Experimental Example 1.
〔實驗例2~實驗例24〕 [Experimental Example 2 to Experimental Example 24]
對黑化鍍液進行調製時,就各實驗例而言,除了將黑化鍍液內的鎳離子濃度和銅離子濃度變更為表1所表示的值這點之外,與實驗例1同樣地進行了黑化鍍液的調製。 When the blackening plating solution was prepared, the same procedure as in Experimental Example 1 was carried out except that the nickel ion concentration and the copper ion concentration in the blackening plating solution were changed to the values shown in Table 1. The modulation of the blackening bath.
需要說明的是,例如在實驗例2的情況下,鎳離子的濃度為3.0g/l,銅離子的濃度為0.005g/l。 In addition, for example, in the case of Experimental Example 2, the concentration of nickel ions was 3.0 g/l, and the concentration of copper ions was 0.005 g/l.
另外,除了在形成黑化層時使用了在各實驗例中所製作的黑化鍍液這點之外,與實驗例1同樣地製作了導電性基板,並進行了評價。 In addition, a conductive substrate was produced and evaluated in the same manner as in Experimental Example 1, except that the blackening plating solution prepared in each experimental example was used in the formation of the blackening layer.
結果示於表2和表3。 The results are shown in Tables 2 and 3.
〔實驗例25〕 [Experimental Example 25]
在對黑化鍍液進行調製時,除了使用氨水以取代氫氧化鈉這點之外,與實驗例8同樣地調製了黑化鍍液。 When the blackening plating solution was prepared, a blackening plating solution was prepared in the same manner as in Experimental Example 8, except that ammonia water was used instead of sodium hydroxide.
具體而言,調製了含有鎳離子、銅離子、酰胺硫酸及氨的黑化鍍液。 Specifically, a blackening plating solution containing nickel ions, copper ions, amide sulfuric acid, and ammonia is prepared.
另外,對各成分進行了添加和調製,以使黑化鍍液中的鎳離子濃度為9.9g/L,銅離子濃度為0.05g/L,且酰胺硫酸濃度為11g/L。 Further, each component was added and prepared so that the nickel ion concentration in the blackening plating solution was 9.9 g/L, the copper ion concentration was 0.05 g/L, and the amide sulfuric acid concentration was 11 g/L.
另外,將氨水添加至黑化鍍液,以將黑化鍍液的pH值調整為5.0。 Further, ammonia water was added to the blackening plating solution to adjust the pH of the blackening plating solution to 5.0.
另外,除了在形成黑化層時使用了上述黑化鍍液這點之外,與實驗例1同樣地製作了導電性基板,並進行了評價。 In addition, a conductive substrate was produced and evaluated in the same manner as in Experimental Example 1, except that the blackening plating solution was used in the formation of the blackening layer.
其結果為,蝕刻性被評價為○,而反射率則為55.1%。 As a result, the etching property was evaluated as ○, and the reflectance was 55.1%.
就使用含有鎳離子、銅離子及pH調整劑並且pH調整劑為鹼金屬氫氧化物的實驗例1~實驗例21的黑化鍍液而形成了黑化層的導電性基板而言,確認到了蝕刻後殘存的金屬配線的圖案的配線寬度的最小值為10μm以下。因此,就具有使用該些黑化鍍液而進行了成膜的黑化 層的導電性基板而言,在對黑化層與銅層一起進行蝕刻的情況下,確認到了可被圖案化為想要的形狀。另外,還確認到了波長為400nm以上且700nm以下的光的正反射率的平均值(反射率)為55.0%以下。 It was confirmed that a conductive substrate in which a blackened layer was formed using the blackening plating solution of Experimental Example 1 to Experimental Example 21 containing nickel ions, copper ions, and a pH adjuster and the pH adjuster was an alkali metal hydroxide was confirmed. The minimum value of the wiring width of the pattern of the metal wiring remaining after the etching is 10 μm or less. Therefore, there is blackening which is formed by using these blackening plating solutions. In the case of the conductive substrate of the layer, when the blackened layer and the copper layer were etched together, it was confirmed that the conductive substrate could be patterned into a desired shape. In addition, it has been confirmed that the average value (reflectance) of the regular reflectance of light having a wavelength of 400 nm or more and 700 nm or less is 55.0% or less.
與此相對地,在作為比較例的實驗例22~實驗例24中,確認到了沒有殘存配線寬度為10μm的金屬配線的圖案。因此,在使用該些黑化鍍液進行黑化層的成膜並與銅層一起被蝕刻的情況下,確認到了難以將黑化層圖案化為想要的形狀。 On the other hand, in Experimental Example 22 to Experimental Example 24 as comparative examples, it was confirmed that there was no pattern of metal wiring having a wiring width of 10 μm. Therefore, when the blackening layer was formed using these blackening plating solutions and etched together with the copper layer, it was confirmed that it was difficult to pattern the blackened layer into a desired shape.
另外,就使用作為比較例的實驗例25的黑化鍍液而形成了黑化層的導電性基板而言,確認到了蝕刻後殘存的金屬配線的圖案的配線寬度的最小值為10μm以下。因此,就具有使用該些黑化鍍液進行了成膜的黑化層的導電性基板而言,在對黑化層與銅層一起進行蝕刻的情況下,確認到了可被圖案化為想要的形狀。然而,還確認到了波長為400nm以上且700nm以下的光的正反射率的平均值(反射率)非常高,高達55.1%。就實驗例25的黑化鍍液而言,除了取代氫氧化鈉而使用了氨水這點之外,其為與實驗例8具有相同構成的黑化鍍液,然而,就具有使用實驗例8的黑化鍍液進行了成膜的黑化層的導電性基板而言,確認到了該反射率為4.3%,遠低於實驗例25。由此可確認到,藉由使用鹼金屬氫氧化物作為黑化鍍液的pH調整劑,可將使用該黑化鍍液進行了成膜的導電性基板的波長為400nm以上且700nm以下的光的正反射率的平均值(反射率)抑制為較低。 In the conductive substrate in which the blackening layer was formed as the blackening plating solution of the experimental example 25 of the comparative example, the minimum value of the wiring width of the pattern of the metal wiring remaining after the etching was 10 μm or less. Therefore, in the case of the conductive substrate having the blackened layer formed by using the blackening plating solution, when the blackening layer and the copper layer are etched together, it is confirmed that the conductive substrate can be patterned. shape. However, it has also been confirmed that the average value (reflectance) of the regular reflectance of light having a wavelength of 400 nm or more and 700 nm or less is extremely high, as high as 55.1%. The blackening plating solution of the experimental example 25 is a blackening plating solution having the same configuration as that of Experimental Example 8 except that ammonia water is used instead of sodium hydroxide. However, the blackening plating solution having the same configuration as that of Experimental Example 8 is used. In the conductive substrate in which the blackened plating solution was formed into a blackened layer, it was confirmed that the reflectance was 4.3%, which was much lower than that of Experimental Example 25. By using an alkali metal hydroxide as a pH adjuster for the blackening plating solution, it is possible to use light having a wavelength of 400 nm or more and 700 nm or less of the conductive substrate formed by using the blackening plating solution. The average value (reflectance) of the regular reflectance is suppressed to be low.
以上對黑化鍍液和導電性基板的製造方法基於實施方式和實施例等進行了說明,然而,本發明並不限定於上述實施方式和實施例等。 在請求專利範圍記載的本發明的要旨的範圍內,還可進行各種各樣的變形和變更。 The method for producing the blackening plating solution and the conductive substrate has been described above based on the embodiments, the examples, and the like. However, the present invention is not limited to the above-described embodiments, examples, and the like. Various modifications and changes can be made without departing from the spirit and scope of the invention.
本申請主張基於2016年1月29日向日本國專利廳提交的特願2016-016598號的優先權,並將特願2016-016598號的全部內容引用於本國際申請。 The present application claims priority to Japanese Patent Application No. 2016-016598, filed on Jan. 29,,,,,,,,,,
10A‧‧‧導電性基板 10A‧‧‧Electrically conductive substrate
11‧‧‧透明基板 11‧‧‧Transparent substrate
11a‧‧‧一表面 11a‧‧‧ a surface
11b‧‧‧另一表面 11b‧‧‧Other surface
12‧‧‧銅層 12‧‧‧ copper layer
13‧‧‧黑化層 13‧‧‧Blackening layer
A‧‧‧表面 A‧‧‧ surface
X、Y‧‧‧X軸、Y軸 X, Y‧‧‧X-axis, Y-axis
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| US4244790A (en) * | 1979-08-31 | 1981-01-13 | Oxy Metal Industries Corporation | Composition and method for electrodeposition of black nickel |
| JPS61163289A (en) * | 1985-01-14 | 1986-07-23 | Nippon Kagaku Sangyo Kk | Black electroplating bath by nickel and nickel alloy |
| JPH0368795A (en) * | 1989-08-07 | 1991-03-25 | K D K Kk | Production of copper foil for printed circuit |
| JP4508380B2 (en) * | 2000-08-23 | 2010-07-21 | イビデン株式会社 | Manufacturing method of multilayer printed wiring board |
| JP4086132B2 (en) | 2001-11-16 | 2008-05-14 | 株式会社ブリヂストン | Transparent conductive film and touch panel |
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| TWI236023B (en) * | 2003-04-18 | 2005-07-11 | Dainippon Printing Co Ltd | Electromagnetic shielding sheet, front plate for display, and method for producing electromagnetic shielding sheet |
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