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TW201739853A - Polyether compounds having epoxy hydroxyl urethane groups and waterborne epoxy resin composition - Google Patents

Polyether compounds having epoxy hydroxyl urethane groups and waterborne epoxy resin composition Download PDF

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TW201739853A
TW201739853A TW105134507A TW105134507A TW201739853A TW 201739853 A TW201739853 A TW 201739853A TW 105134507 A TW105134507 A TW 105134507A TW 105134507 A TW105134507 A TW 105134507A TW 201739853 A TW201739853 A TW 201739853A
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epoxy resin
resin composition
structural formula
following structural
aqueous epoxy
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TW105134507A
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TWI610988B (en
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陳嘉祈
吳佳恩
杜安邦
黃坤源
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長春人造樹脂廠股份有限公司
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Priority to CN201611007112.5A priority Critical patent/CN107353407B/en
Priority to US15/487,158 priority patent/US10259970B2/en
Priority to JP2017086905A priority patent/JP6379251B2/en
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Abstract

The present invention is to provide polyether compounds having epoxy hydroxyl urethane group as the following formula (I), (II) or (III) shows: and waterborne epoxy resin composition. Using the hydroxyl urethane as emulsifier, the obtained waterborne epoxy resin composition of the present invention has better stability and freeze-thaw durability.

Description

具環氧羥基氨基甲酸酯之聚醚化合物及水性環氧樹脂組成物 Polyether compound with epoxy hydroxy urethane and waterborne epoxy resin composition

本發明係關於一種新穎之具環氧羥基氨基甲酸酯之聚醚化合物及水性環氧樹脂組合物。 This invention relates to a novel polyether compound having an epoxy hydroxy urethane and an aqueous epoxy resin composition.

水性環氧樹脂(waterborne epoxy resin,WER)是指以水為連續相,以環氧樹脂微粒或液滴為分散相的穩定分散體系,其重要用途是應用於水性環氧樹脂塗料。水性環氧樹脂塗料與溶劑型環氧樹脂塗料的使用原理類似:塗覆前的環氧樹脂是線型結構,在塗覆後發生交聯反應,形成性能優異的網狀結構薄膜。因此,施工前需要加入能使水性環氧在室溫環境下發生化學交聯反應的固化劑。水性環氧樹脂塗料具有很多優點,如適應能力強,對眾多底材具有極高的附著力,固化後的塗膜收縮小、硬度高、耐磨性好、電氣絕緣性能好、耐腐蝕、耐化學藥品、環保性能好,揮發性有機化合物含量較低,不會造成空氣汙染;施工操作性佳,可在室溫和潮濕的環境中固化,有合理的固化時間,並保證有很高的交聯密度,施工工具可用水直接清洗。 Waterborne epoxy resin (WER) refers to a stable dispersion system in which water is the continuous phase and epoxy resin particles or droplets are dispersed. Its important use is in waterborne epoxy resin coatings. The water-based epoxy resin coating is similar to the solvent-based epoxy resin coating. The epoxy resin before coating is a linear structure, and a crosslinking reaction occurs after coating to form a network structure film excellent in performance. Therefore, it is necessary to add a curing agent capable of chemically crosslinking the aqueous epoxy at room temperature before the application. Waterborne epoxy resin coating has many advantages, such as strong adaptability, high adhesion to many substrates, small shrinkage of film after curing, high hardness, good wear resistance, good electrical insulation performance, corrosion resistance and resistance. Good chemical and environmental performance, low volatile organic compound content, no air pollution; good construction operation, curing at room temperature and humid environment, reasonable curing time, and high cross-linking Density, construction tools can be cleaned directly with water.

環氧樹脂本身不溶於水,僅溶於芳香烴及酮類等有機溶劑。製備水性環氧樹脂就是使原本的溶劑型環氧水性化,通常是在原環氧樹脂 分子鏈中引入親水性的分子鏈段,或者引入具有乳化劑功能的組分,使環氧樹脂能夠在水中溶解或分散。根據水性化的方式不同,可以將製備的水性環氧樹脂塗料分為自乳化水性環氧樹脂與外加乳化劑乳化水性環氧樹脂。 The epoxy resin itself is insoluble in water and is only soluble in organic solvents such as aromatic hydrocarbons and ketones. The preparation of waterborne epoxy resin is to make the original solvent-based epoxy water-based, usually in the original epoxy resin. The introduction of a hydrophilic molecular segment into the molecular chain or the introduction of a component having an emulsifier function enables the epoxy resin to be dissolved or dispersed in water. According to different ways of water-based, the prepared water-based epoxy resin coating can be divided into a self-emulsified aqueous epoxy resin and an external emulsifier emulsified aqueous epoxy resin.

其中,外加乳化劑乳化的方法是指加入合適的乳化劑,採用機械攪拌等方法使環氧樹脂、水、乳化劑粉碎後混合,形成乳液,此種方法操作簡單,成本低廉;可是製得的水性穩定性欠佳,造成分散相的尺寸較大,而且成膜性能也不理想。因此,目前業界仍亟需一種合適的乳化劑,能夠提升環氧樹脂乳液的穩定性和凍融性。 The method of emulsifying the emulsifier refers to adding a suitable emulsifier, and pulverizing and mixing the epoxy resin, water and emulsifier by mechanical stirring to form an emulsion, which is simple in operation and low in cost; Poor water-based stability results in a large size of the dispersed phase and imperfect film forming properties. Therefore, there is still a need in the industry for a suitable emulsifier to improve the stability and freeze-thaw properties of the epoxy resin emulsion.

為解決上述問題,本發明之第一目的係關於一種環氧羥基氨基甲酸酯聚醚化合物,其具有如下之結構式(I)、(II)或(III): 其中,n為2~70;R1為C4~12烷基、烯基、炔基、環烷基、聚醚基團或下列結構式(IV): ,其中,m為0~5,且 R5為下列結構式: R2為C2~4烷基;R3為下列結構式(V)或(VI): 其中,R6為C4~12烷基、烯基、炔基、環烷基或聚醚基團;R4為下列結構式(VII)或(VIII): 其中,R7為C4~12烷基、烯基、炔基、環烷基、聚醚基團或下列結構式(IX): ,其中,p為0~5,且 R8為下列結構式: In order to solve the above problems, a first object of the present invention is directed to an epoxyhydroxyurethane polyether compound having the following structural formula (I), (II) or (III): Wherein n is 2 to 70; R 1 is a C4-12 alkyl, alkenyl, alkynyl, cycloalkyl, polyether group or the following structural formula (IV): Where m is 0~5 and R 5 is the following structural formula: R 2 is C 2 ~4 alkyl; R 3 is the following structural formula (V) or (VI): Wherein R 6 is a C 4-12 alkyl, alkenyl, alkynyl, cycloalkyl or polyether group; and R 4 is the following structural formula (VII) or (VIII): Wherein R 7 is a C4-12 alkyl, alkenyl, alkynyl, cycloalkyl, polyether group or the following structural formula (IX): , where p is 0~5, and R 8 is the following structural formula:

於一較佳實施例,其中該環氧羥基氨基甲酸酯聚醚化合物,其係做為環氧樹脂之乳化劑。 In a preferred embodiment, the epoxy hydroxyurethane polyether compound is used as an emulsifier for an epoxy resin.

本發明之另一主要目的在於提供一種水性環氧樹脂組成物,包含:(a)環氧樹脂、(b)含羥基氨基甲酸酯及(c)水。 Another main object of the present invention is to provide an aqueous epoxy resin composition comprising: (a) an epoxy resin, (b) a hydroxyl group-containing carbamate, and (c) water.

於一較佳實施例中,其中含羥基氨基甲酸酯為環氧羥基氨基甲酸酯聚醚化合物,於一更佳實施例中,其具有上式(I)、(II)或(III)所定義之結構。 In a preferred embodiment, wherein the hydroxyl-containing carbamate is an epoxy hydroxy urethane polyether compound, in a more preferred embodiment, it has the above formula (I), (II) or (III) The structure defined.

於另一較佳實施例中,該含羥基氨基甲酸酯具有HLB值介於4~17。 In another preferred embodiment, the hydroxyl-containing carbamate has an HLB value between 4 and 17.

於另一更佳實施例中,該含羥基氨基甲酸酯具有HLB值介於12~15。 In another more preferred embodiment, the hydroxyl-containing carbamate has an HLB value between 12 and 15.

於一較佳實施例中,該水性環氧樹脂組成物進一步包含一溶劑。 In a preferred embodiment, the aqueous epoxy resin composition further comprises a solvent.

於另一更佳實施例中,該環氧樹脂佔水性環氧樹脂組成物總重之30~65wt%;該含羥基氨基甲酸酯佔水性環氧樹脂組成物總重之 3~15wt%;該水佔水性環氧樹脂組成物總重之30~65wt%;該溶劑佔水性環氧樹脂組成物總重之1~20wt%。 In another more preferred embodiment, the epoxy resin comprises 30 to 65 wt% of the total weight of the aqueous epoxy resin composition; the hydroxyl-containing carbamate accounts for the total weight of the aqueous epoxy resin composition. 3~15wt%; the water accounts for 30~65wt% of the total weight of the aqueous epoxy resin composition; the solvent accounts for 1~20wt% of the total weight of the aqueous epoxy resin composition.

於另一較佳實施例中,該溶劑為一或多種選自由醇類、醚類及酮類所組成之群組。 In another preferred embodiment, the solvent is one or more selected from the group consisting of alcohols, ethers, and ketones.

於一較佳實施例中,其中該水性環氧樹脂組成物係用於作為塗料。 In a preferred embodiment, the aqueous epoxy resin composition is used as a coating.

本發明之另一主要目的在於提供一種將環氧樹脂水性化之方法,其包含將環氧樹脂與含羥基氨基甲酸酯混合,並加入水進行乳化。 Another main object of the present invention is to provide a method for aqueously modifying an epoxy resin comprising mixing an epoxy resin with a hydroxyl-containing carbamate and adding water for emulsification.

於一較佳實施例中,該環氧樹脂與含羥基氨基甲酸酯係於一溶劑中混合。 In a preferred embodiment, the epoxy resin is mixed with the hydroxyl-containing carbamate in a solvent.

於一較佳實施例中,其係於升溫至50~80℃之條件下混合。 In a preferred embodiment, the mixture is heated at a temperature of 50 to 80 ° C.

於另一較佳實施例中,其中該水係以2~10ml/min之速率加入。 In another preferred embodiment, wherein the water system is added at a rate of from 2 to 10 ml/min.

於另一較佳實施例中,其中該含羥基氨基甲酸酯聚醚化合物具有如本發明上式(I)、(II)或(III)所定義之結構。 In another preferred embodiment, the hydroxyl-containing urethane polyether compound has a structure as defined in the above formula (I), (II) or (III).

本發明之環氧羥基氨基甲酸酯聚醚化合物 Epoxy hydroxy urethane polyether compound of the invention

本發明之一主要目的在於提供關於一種環氧羥基氨基甲酸酯聚醚化合物,其具有如下之結構式(I)、(II)或(III): 其中,n為2~70;R1為C4~12烷基、烯基、炔基、環烷基、聚醚基團或下列結構式(IV): ,其中,m為0~5,且 R5為下列結構式: R2為C2~4烷基;R3為下列結構式(V)或(VI): 其中,R6為C4~12烷基、烯基、炔基、環烷基或聚醚基團;R4為下列結構式(VII)或(VIII): 其中,R7為C4~12烷基、烯基、炔基、環烷基、聚醚基團或下列結構式(IX): ,其中,p為0~5,且 R8為下列結構式: A primary object of the present invention is to provide an epoxy hydroxy urethane polyether compound having the following structural formula (I), (II) or (III): Wherein n is 2 to 70; R 1 is a C4-12 alkyl, alkenyl, alkynyl, cycloalkyl, polyether group or the following structural formula (IV): Where m is 0~5 and R 5 is the following structural formula: R 2 is C 2 ~4 alkyl; R 3 is the following structural formula (V) or (VI): Wherein R 6 is a C 4-12 alkyl, alkenyl, alkynyl, cycloalkyl or polyether group; and R 4 is the following structural formula (VII) or (VIII): Wherein R 7 is a C4-12 alkyl, alkenyl, alkynyl, cycloalkyl, polyether group or the following structural formula (IX): , where p is 0~5, and R 8 is the following structural formula:

在一態樣中,該環氧羥基氨基甲酸酯聚醚化合物係一種改良的環氧官能表面活性劑,該等改良的環氧官能表面活性劑係藉由使羥基氨基甲酸酯聚醚於50℃~90℃下,較佳為60~70℃,更佳為65℃,與AGE進行反應1~3hr,較佳為2小時,再加入環氧樹脂升溫至60~120℃,較佳為90~110℃,更佳為100℃,反應1至3小時,較佳為2hr,獲得環氧羥基氨基甲酸酯聚醚化合物,反應可同時生成本案之式(I)、(II)及(III)化合物。上述之AGE係 指C12~C14烷基縮水甘油醚,為一單官能基之環氧樹脂。 In one aspect, the epoxy hydroxy urethane polyether compound is a modified epoxy functional surfactant, and the modified epoxy functional surfactant is obtained by using a hydroxy urethane polyether. 50 ° C ~ 90 ° C, preferably 60 ~ 70 ° C, more preferably 65 ° C, with AGE reaction 1 ~ 3hr, preferably 2 hours, and then added epoxy resin to 60 ~ 120 ° C, preferably 90 to 110 ° C, more preferably 100 ° C, the reaction is 1 to 3 hours, preferably 2 hr, to obtain an epoxy hydroxy urethane polyether compound, the reaction can simultaneously produce the formula (I), (II) and III) a compound. The above AGE refers to a C 12 -C 14 alkyl glycidyl ether which is a monofunctional epoxy resin.

本發明之水性環氧樹脂組成物 Waterborne epoxy resin composition of the invention

本發明之另一主要目的在於提供一種水性環氧樹脂組成物,包含:(a)環氧樹脂、(b)含羥基氨基甲酸酯及(c)水。本文所稱之水性環氧樹脂組成物又可稱為環氧樹脂乳液。 Another main object of the present invention is to provide an aqueous epoxy resin composition comprising: (a) an epoxy resin, (b) a hydroxyl group-containing carbamate, and (c) water. The aqueous epoxy resin composition referred to herein may also be referred to as an epoxy resin emulsion.

在使用於本發明之環氧樹脂方面,可使用習知之環氧樹脂,舉例如縮水甘油醚類環氧樹脂、縮水甘油酯類環氧樹脂、縮水甘油胺類環氧樹脂、線型脂肪族類環氧樹脂、脂環族類環氧樹脂、與雙酚A、雙酚F或者由雙酚碸所得之環氧樹脂、苯酚酚醛清漆樹脂、甲酚酚醛清漆樹脂之聚環氧丙醚、雙酚A之氧化烯加成物之聚環氧丙醚、聚丙二醇、1,6-己二醇、三羥甲基丙烷、甘油等之多價醇之聚環氧丙醚、己二酸、酞酸、二聚物酸等之聚羧酸之聚環氧丙酯及聚環氧丙基胺等;其他環氧樹脂亦包含縮水甘油基醚,其係藉由使環氧氯丙烷與含有至少1.5個芳族羥基之化合物在鹼性反應條件下進行反應來製備。除上述環氧樹脂外,適用於本發明中之環氧樹脂之實例亦包含單環氧樹脂、二羥基化合物之二縮水甘油基醚、環氧酚醛、環脂族環氧樹脂、多羧酸之聚縮水甘油酯、含有甲基丙烯酸縮水甘油酯之丙烯酸樹脂及其組合。再者,將上述之環氧樹脂以雙酚A或雙酚F般之聚苯酚類、或者己二酸或癸二酸般之聚羧酸改性的環氧樹脂亦可適當利用。該等中由環氧氯丙烷與分子內具有二個羥基之苯酚化合物所得環氧樹脂,具體言之,由雙酚A或雙酚F及環氧氯丙烷所得環氧樹脂可更適當的利用。該等環氧樹脂之環氧當量較佳為100至700g/eq,例如125至130g/eq、170至180g/eq、490至500g/eq或275至290g/eq等。 As the epoxy resin used in the present invention, a conventional epoxy resin such as a glycidyl ether epoxy resin, a glycidyl ester epoxy resin, a glycidylamine epoxy resin, or a linear aliphatic ring can be used. Oxygen resin, alicyclic epoxy resin, epoxy resin obtained with bisphenol A, bisphenol F or bisphenol oxime, phenol novolac resin, polyglycidyl ether of cresol novolac resin, bisphenol A a polyglycidyl ether, adipic acid, decanoic acid of a polyvalent alcohol such as polyglycidyl ether, polypropylene glycol, 1,6-hexanediol, trimethylolpropane or glycerin Polyglycidyl esters and polyepoxypropylamines of polycarboxylic acids such as dimer acids; other epoxy resins also contain glycidyl ethers by making epichlorohydrin with at least 1.5 aromatics The compound of the group hydroxy group is prepared by reacting under basic reaction conditions. In addition to the above epoxy resin, examples of the epoxy resin suitable for use in the present invention also include a monoepoxy resin, a diglycidyl ether of a dihydroxy compound, an epoxy novolac, a cycloaliphatic epoxy resin, and a polycarboxylic acid. Polyglycidyl ester, acrylic resin containing glycidyl methacrylate, and combinations thereof. Further, an epoxy resin in which the above epoxy resin is modified with a polyphenol such as bisphenol A or bisphenol F or a polycarboxylic acid such as adipic acid or sebacic acid may be suitably used. Among these, an epoxy resin obtained from epichlorohydrin and a phenol compound having two hydroxyl groups in the molecule, specifically, an epoxy resin obtained from bisphenol A or bisphenol F and epichlorohydrin can be more suitably used. The epoxy equivalent of the epoxy resins is preferably from 100 to 700 g/eq, such as from 125 to 130 g/eq, from 170 to 180 g/eq, from 490 to 500 g/eq or from 275 to 290 g/eq, and the like.

本文中術語「HLB值」係指親水親油平衡值,用以表示表面活性劑親水或親油之性能,HLB值越大代表親水性越強,HLB值越小代表親油性越強。其值可利用經驗公式HLB=7+11.7 logMW/MO計算而得,式中MW和MO分別為表面活性劑分子中親水基團和親油基團的分子量。或是,使用水溶解性法估計HLB值,即將測試物加入到水中後的性質HLB值範圍定義如表1所示: The term "HLB value" as used herein refers to the hydrophilic-lipophilic balance value to indicate the hydrophilic or lipophilic properties of the surfactant. The larger the HLB value, the stronger the hydrophilicity, and the smaller the HLB value, the stronger the lipophilicity. The value can be calculated using the empirical formula HLB=7+11.7 logM W /M O , where M W and M O are the molecular weights of the hydrophilic group and the lipophilic group in the surfactant molecule, respectively. Alternatively, the water solubility method is used to estimate the HLB value, that is, the nature of the HLB value after the test substance is added to water is defined as shown in Table 1:

於一較佳實施例中,本發明之含羥基氨基甲酸酯係為一環氧羥基氨基甲酸酯聚醚化合物,且具有如上所定義之結構式(I)、(II)或(III)。於另一較佳實施例中,該含羥基氨基甲酸酯之HLB值以上述之水溶性法估算。作為水性環氧樹脂組成物之乳化劑,HLB值過小或過大,均無法獲得較佳乳化功能;本發明之含羥基氨基甲酸酯之HLB值之大小,可利用起始原料聚醚胺中所內含之親水性環氧乙烷(ethylene oxide,EO)之含量而調整,或若採用相同的聚醚胺,則控制其[CC]/[NH2]莫耳比例而調整,如將[CC]/[NH2]莫耳比例控制於0.5~0.75,例如0.5、0.6、0.66、0.7或0.75。實驗 後發現,含羥基氨基甲酸酯較佳係具有HLB值介於4~17,環氧樹脂乳液穩定性較佳係介於6~16,最佳係介於12~15,能夠提供水性環氧樹脂組成物之穩定性及凍融性。 In a preferred embodiment, the hydroxyl group-containing carbamate of the present invention is an epoxyhydroxyurethane polyether compound and has the structural formula (I), (II) or (III) as defined above. . In another preferred embodiment, the HLB value of the hydroxyl-containing carbamate is estimated by the water solubility method described above. As an emulsifier of the aqueous epoxy resin composition, the HLB value is too small or too large, and no better emulsification function can be obtained; the HLB value of the hydroxyl group-containing carbamate of the present invention can be determined by using the starting material polyetheramine. Adjusted by the content of hydrophilic ethylene oxide (EO), or if the same polyetheramine is used, adjust its [CC]/[NH 2 ] molar ratio, such as [CC The /[NH 2 ] molar ratio is controlled from 0.5 to 0.75, such as 0.5, 0.6, 0.66, 0.7 or 0.75. After the experiment, it was found that the hydroxyl group-containing carbamate preferably has an HLB value of 4 to 17, the epoxy resin emulsion stability is preferably between 6 and 16, and the optimum system is between 12 and 15, which can provide an aqueous ring. Stability and freeze-thaw properties of the oxygen resin composition.

於本發明之一較佳實施例中,若有需要,可於該水性環氧樹脂組成物進一步包含一溶劑。本文中之術語「溶劑」係用於調整環氧樹脂軟化點,因此,技藝人士可依照不同環氧樹脂軟硬度之特性,對該溶劑進行添加量之調整,其添加量若過少,則無法達成調整樹脂軟化點之作用;若添加量過多,則該水性環氧樹脂組成物內之揮發性有機物(VOC)過多而不佳,因此,該溶劑之添加量較佳係佔水性環氧樹脂組成物總量之1~20wt%,較佳為3~10wt%,更佳係3~7wt%。當然,若環氧樹脂本身已有適宜之軟化點,則亦可不添加溶劑。 In a preferred embodiment of the invention, the aqueous epoxy resin composition further comprises a solvent if necessary. The term "solvent" is used herein to adjust the softening point of the epoxy resin. Therefore, the skilled person can adjust the amount of the solvent according to the characteristics of the hardness of the epoxy resin. If the amount of the solvent is too small, it cannot be The effect of adjusting the softening point of the resin is achieved; if the amount of addition is too large, the volatile organic compound (VOC) in the aqueous epoxy resin composition is too much, and therefore, the amount of the solvent is preferably added to the composition of the aqueous epoxy resin. The total amount of the material is 1 to 20% by weight, preferably 3 to 10% by weight, more preferably 3 to 7% by weight. Of course, if the epoxy resin itself has a suitable softening point, it is also possible to add no solvent.

在使用於本發明之溶劑方面,只要是將為環氧樹脂及含羥基氨基甲酸酯均勻分散,且相對於該等為惰性之溶劑,則並無特別限定,可舉例如乙酸乙酯、3-甲氧基丁基乙酸酯、甲氧基丙基乙酸酯、賽珞蘇溶纖劑乙酸酯等之酯類;甲醇、乙醇、異丙醇等之醇類;甲基賽珞蘇、乙基賽珞蘇、丙基賽珞蘇、丁基賽珞蘇、異丁基賽珞蘇、第三丁基賽珞蘇等之賽珞蘇類;單乙二醇二甲醚、二甘醇二甲醚(Diglyme)、三甘醇二甲醚(triglyme)等之乙二醇二甲醚(glyme)類;丙二醇單甲醚、丙二醇單乙醚、丙二醇單丁醚、丙二醇單異丁醚、丙二醇單第三丁醚等之丙二醇單烷醚類;丙酮、甲基乙酮等之酮類,該等中,最佳為丙二醇單烷醚類,如丙二醇甲醚。 The solvent to be used in the present invention is not particularly limited as long as it is a solvent which is uniformly dispersed in an epoxy resin and a hydroxyl group-containing urethane, and is inert to the above, and examples thereof include ethyl acetate and 3. Ester of methoxybutyl acetate, methoxypropyl acetate, cellosolve acetate, etc.; alcohols such as methanol, ethanol, isopropanol, etc.; , Ethyl citrate, propyl acesulfame, butyl acesulfame, isobutyl acesulfame, tributyl cyanobacteria, etc.; monoethylene glycol dimethyl ether, digan Glyme, such as diglyme, triglyme, etc.; propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monobutyl ether, propylene glycol monoisobutyl ether, A propylene glycol monoalkyl ether such as propylene glycol mono-tert-butyl ether; a ketone such as acetone or methyl ethyl ketone; among these, propylene glycol monoalkyl ether such as propylene glycol methyl ether is preferable.

於另一更佳實施例中,該環氧樹脂佔水性環氧樹脂組成物總重之30~65wt%,較佳為40~60wt%,更佳為45~55wt%。 In another preferred embodiment, the epoxy resin comprises from 30 to 65 wt%, preferably from 40 to 60 wt%, more preferably from 45 to 55 wt%, based on the total weight of the aqueous epoxy resin composition.

於一更佳實施例中,該含羥基氨基甲酸酯佔水性環氧樹脂組成物總重之3~15wt%,較佳為3~7wt%,更佳為5~7wt%。 In a more preferred embodiment, the hydroxyl group-containing urethane comprises from 3 to 15% by weight, preferably from 3 to 7% by weight, more preferably from 5 to 7% by weight, based on the total weight of the aqueous epoxy resin composition.

於一更佳實施例中,該水佔水性環氧樹脂組成物總重之30~65wt%,較佳為40~60wt%,更佳為45~50wt%。 In a more preferred embodiment, the water comprises from 30 to 65 wt%, preferably from 40 to 60 wt%, more preferably from 45 to 50 wt%, based on the total weight of the aqueous epoxy resin composition.

在本發明之水性環氧樹脂組成物,在不損及其特性之範圍,可依照需要,併用其他聚酯系水性樹脂、丙烯酸系水性樹脂等樹脂成分。又,在本發明之水性環氧樹脂組成物,可依照需要調配防止小凹洞劑(anti-cissing agent)、防止下陷劑(anti-sagging agent)、流展劑(flow-leveling agent)、消泡劑、硬化促進劑、紫外線吸收劑、光穩定劑等之各種添加劑。本發明之水性環氧樹脂組成物之用途方面,並無特別限制,可舉例如塗料、黏結劑、纖維集聚劑、混凝土底塗等。 In the aqueous epoxy resin composition of the present invention, a resin component such as another polyester-based aqueous resin or an acrylic-based aqueous resin may be used in combination as needed within a range that does not impair the properties. Further, in the aqueous epoxy resin composition of the present invention, an anti-cissing agent, an anti-sagging agent, a flow-leveling agent, and an elimination can be prepared as needed. Various additives such as a foaming agent, a hardening accelerator, an ultraviolet absorber, and a light stabilizer. The use of the aqueous epoxy resin composition of the present invention is not particularly limited, and examples thereof include a coating material, a binder, a fiber agglomerating agent, and a concrete primer.

本發明之水性環氧樹脂組成物係使用於建築內裝或外部用水性塗料、無機質建材用水性塗料、鐵部分防銹水性塗料、汽車修補用水性塗料等之廣泛用途;以及汽車用塗料、飲料罐等之工業用途。在其中,因抗蝕性、指觸乾燥性等優異性質,故可適當使用作為鋼結構或橋梁等之多重抗蝕用(multilayer anticorrosive)之鐵部分防銹水性塗料,尤其是作為底塗用之鐵部分防銹水性塗料。 The water-based epoxy resin composition of the present invention is widely used for building interior or external water-based paints, water-based paints for inorganic building materials, iron-based rust-proof water-based paints, and automotive repair water-based paints; and automotive paints and beverages. Industrial use such as tanks. Among them, because of excellent properties such as corrosion resistance and dryness to the touch, it is possible to suitably use an iron anti-rust water-based paint which is a multilayer anticorrosive such as a steel structure or a bridge, and is particularly useful as a primer. Iron part of rust-proof water-based paint.

如將本發明之水性環氧樹脂組成物使用於塗料用途之情形,較佳為可依照需要調配防銹顏料、著色顏料、底質原料(externder)等之各種顏料或各種添加劑等。該防銹顏料方面,可舉例如鋅粉末、磷鉬酸鋁(aluminium phosphomolybdate)、磷酸鋅、磷酸鋁、鉻酸鋇、鉻酸鋁、石墨等之鱗片狀顏料等;著色顏料方面,可舉例如碳黑、氧化鈦、硫化鋅、氧化 鐵紅(red iron oxide);底質原料方面,可舉例如硫酸鋇、碳酸鈣、滑石、高嶺土等。 When the aqueous epoxy resin composition of the present invention is used for a coating application, it is preferred to blend various pigments or various additives such as rust preventive pigments, coloring pigments, and externders as needed. Examples of the rust preventive pigment include flaky pigments such as zinc powder, aluminum phosphomolybdate, zinc phosphate, aluminum phosphate, strontium chromate, aluminum chromate, and graphite; and examples of the coloring pigment include Carbon black, titanium oxide, zinc sulfide, oxidation Red iron oxide; the raw material of the substrate may, for example, be barium sulfate, calcium carbonate, talc, kaolin or the like.

如使用本發明之水性環氧樹脂組成物於塗料用情形之塗裝方法,並無特別限定,可以輥塗布、噴灑、毛刷、刮刀、棒塗布機、浸漬塗裝、電沈積塗裝等方法進行。塗裝後之後處理方法,可進行常溫乾燥至加熱硬化。加熱硬化之溫度,較佳為50至250℃之範圍,特佳為60至230℃之範圍。加熱時間較佳為2至30分鐘之範圍,特佳為5至20分鐘之範圍。 The coating method of the aqueous epoxy resin composition of the present invention in the case of coating is not particularly limited, and may be a roll coating, a spray, a brush, a doctor blade, a bar coater, a dip coating, an electrodeposition coating, or the like. get on. After the coating, the treatment method can be carried out at room temperature to heat hardening. The temperature at which the heat is hardened is preferably in the range of 50 to 250 ° C, particularly preferably in the range of 60 to 230 ° C. The heating time is preferably in the range of 2 to 30 minutes, particularly preferably in the range of 5 to 20 minutes.

如將本發明之水性環氧樹脂組成物使用作為黏結劑之情形,並無特別限定,在以噴灑、毛刷、刮刀塗布於基材後,可藉由配合基材之黏結面來進行,接合部係藉由周圍之固定或按壓,而形成堅固的黏結層。基材方面,以鋼板、混凝土、砂漿(mortar)、木材、樹脂薄片、樹脂薄膜為合適,可依照需要在實施研磨等之物理性處理、電暈處理等之電性處理、化學轉換處理等之化學處理的各種表面處理後,進行塗覆則更適當。 When the aqueous epoxy resin composition of the present invention is used as a binder, it is not particularly limited, and after being applied to a substrate by spraying, brushing or doctor blade, it can be bonded by bonding the bonding surface of the substrate. The façade forms a strong bonding layer by fixing or pressing around. In the case of the substrate, the steel sheet, the concrete, the mortar, the wood, the resin sheet, and the resin film are suitable, and may be subjected to physical treatment such as polishing, electrical treatment such as corona treatment, chemical conversion treatment, or the like as needed. After various surface treatments of chemical treatment, coating is more appropriate.

本發明環氧樹脂水性化之方法 Method for watering epoxy resin of the invention

本發明之另一主要目的在於提供一種將環氧樹脂水性化之方法,其包含將環氧樹脂與含羥基氨基甲酸酯混合,並加入水進行乳化。 Another main object of the present invention is to provide a method for aqueously modifying an epoxy resin comprising mixing an epoxy resin with a hydroxyl-containing carbamate and adding water for emulsification.

於一較佳實施例中,該環氧樹脂與含羥基氨基甲酸酯係先於一溶劑中混合,再添加水進行乳化。 In a preferred embodiment, the epoxy resin is mixed with a hydroxyl-containing carbamate prior to a solvent, and water is added for emulsification.

上述環氧樹脂水性化之方法中,該含羥基氨基甲酸酯為一用於環氧樹脂之水性分散液中之乳化劑,所觀察到之水性環氧樹脂乳液之優良性質包含較佳之樹脂乳液穩定性及樹脂乳液凍融性。 In the method for water-based epoxy resin, the hydroxyl group-containing urethane is an emulsifier used in an aqueous dispersion of an epoxy resin, and the excellent properties of the aqueous epoxy resin emulsion observed include a preferred resin emulsion. Stability and resin emulsion freeze-thaw properties.

於一較佳實施例中,其係於升溫至50~80℃之條件下混合, 較佳為60~80℃之條件下混合。 In a preferred embodiment, the mixture is heated to a temperature of 50 to 80 ° C, It is preferably mixed at 60 to 80 °C.

於另一較佳實施例中,其中該水係以2~10ml/min之速率加入;若以小於2ml/min之速率加入,則乳化所花費時間冗長;而若以大於10ml/min之速率加入,則會使乳化效果變差。 In another preferred embodiment, wherein the water system is added at a rate of 2 to 10 ml/min; if it is added at a rate of less than 2 ml/min, the emulsification takes a long time; and if it is added at a rate of more than 10 ml/min, Will make the emulsification effect worse.

於另一較佳實施例中,其中該含羥基氨基甲酸酯係為環氧羥基氨基甲酸酯聚醚化合物,且具有如上式(I)、(II)或(III)所定義之結構。 In another preferred embodiment, the hydroxyl group-containing carbamate is an epoxyhydroxyurethane polyether compound and has a structure as defined by the above formula (I), (II) or (III).

本發明將以下列製備例及實施例詳細加以說明,惟該等實施例僅為說明目的,而非用以限制本發明之範圍。下方製備例及實施例使用原料定義如下:BDGE125:長春人造樹脂廠所生產之1,4丁二醇的聚縮水甘油醚,其環氧當量介於125至130g/eq。 The invention is illustrated by the following examples and examples, which are intended to be illustrative only and not to limit the scope of the invention. The raw materials used in the following preparations and examples are defined as follows: BDGE125: Polyglycidyl ether of 1,4 butanediol produced by the Changchun Synthetic Resin Factory, having an epoxy equivalent of from 125 to 130 g/eq.

BE180:長春人造樹脂廠所生產之雙酚A的聚縮水甘油醚,其環氧當量介於170至180g/eq。 BE180: Polyglycidyl ether of bisphenol A produced by Changchun Synthetic Resin Factory, having an epoxy equivalent of 170 to 180 g/eq.

BE501:長春人造樹脂廠所生產之雙酚A的聚縮水甘油醚,其環氧當量介於490至500g/eq。 BE501: Polyglycidyl ether of bisphenol A produced by Changchun Synthetic Resin Factory, having an epoxy equivalent of 490 to 500 g/eq.

AGE:長春人造樹脂廠所生產之C12~C14烷基缩水甘油醚,其環氧當量介於275至290g/eq。 AGE: C 12 ~C 14 alkyl glycidyl ether produced by Changchun Synthetic Resin Factory with an epoxy equivalent of 275 to 290 g/eq.

Jeffamine D230:Huntsman所生產。 Jeffamine D230: Produced by Huntsman.

Jeffamine D400:Huntsman所生產。 Jeffamine D400: Produced by Huntsman.

Jeffamine D2000:Huntsman所生產。 Jeffamine D2000: Produced by Huntsman.

Jeffamine ED2003:Huntsman所生產。 Jeffamine ED2003: Produced by Huntsman.

製備例 Preparation example

製備例1-1:BDGE125環碳酸酯合成:Preparation Example 1-1: BDGE125 cyclic carbonate synthesis:

將100g BDGE125環氧樹脂、0.1~5%之四級銨鹽放入反應釜中,攪拌升溫至150℃,通入CO2,並於壓力5kg/cm2下反應4hr,即可獲得BDGE125環碳酸酯。計算CO2消耗量可得其轉化率為95%。 100 g of BDGE125 epoxy resin and 0.1 to 5% of the quaternary ammonium salt were placed in the reaction vessel, stirred and heated to 150 ° C, passed through CO 2 , and reacted at a pressure of 5 kg/cm 2 for 4 hr to obtain BDGE 125 ring carbonic acid. ester. The CO 2 consumption was calculated to give a conversion of 95%.

製備例1-2:BE180環碳酸酯合成:Preparation Example 1-2: Synthesis of BE180 cyclic carbonate:

將100g BE180環氧樹脂、0.1~5%之四級銨鹽放入反應釜中,攪拌升溫至150℃,通入CO2,並於壓力5kg/cm2下反應4hr,即可獲得BE180環碳酸酯。計算CO2消耗量可得其轉化率為93%。 100g BE180 epoxy resin, 0.1~5% quaternary ammonium salt was placed in the reaction kettle, stirred and heated to 150 ° C, passed through CO 2 , and reacted at a pressure of 5 kg / cm 2 for 4 hr to obtain BE180 ring carbonic acid. ester. The conversion of CO 2 was calculated to give a conversion of 93%.

製備例2:羥基氨基甲酸酯聚醚合成:Preparation Example 2: Hydroxyurethane polyether synthesis:

分別將製備例1-1之BDGE125環碳酸酯和製備例1-2之BE180環碳酸酯與下表2所示之不同型式之聚醚胺於160℃下反應7hr,即可獲得羥基氨基甲酸酯聚醚,試驗配方如下表2所示: The BDGE125 cyclic carbonate of Preparation Example 1-1 and the BE180 cyclic carbonate of Preparation Example 1-2 were separately reacted with a different type of polyetheramine shown in Table 2 below at 160 ° C for 7 hr to obtain a hydroxycarbamic acid. The ester polyether, the test formula is shown in Table 2 below:

註:[CC]/[NH2]為環碳酸酯基/胺基之莫耳比。 Note: [CC]/[NH 2 ] is the molar ratio of the cyclic carbonate group/amine group.

製備例3:含環氧官能基之羥基氨基甲酸酯聚醚合成:Preparation Example 3: Hydroxycarbamate Polyether Synthesis Containing Epoxy Functional Groups:

將上述合成之樣本編號S01~S12羥基氨基甲酸酯聚醚於65℃與特定量之AGE進行反應2hr,再加入BE180環氧樹脂升溫至100℃反應2hr,即可獲得含環氧官能基之羥基氨基甲酸酯聚醚(樣本編號S13~S24;其中:S13~S18為對應本案之式(I)、(II)及(III)化合物,R1為丁烷基團;R2為乙烷和丙烷基團;R3為衍生自AGE之基團、R4為衍生自BE180基團;S19~S24對應本案之式(I)、(II)及(III)化合物,R1為衍生自BE180基團;R2為乙烷和丙烷基團;R3為衍生自AGE之基團、R4為衍生自BE180基團,試驗配方如下表3及4。HLB值使用水溶解性法進行估計。 The synthesized sample No. S01~S12 hydroxyurethane polyether was reacted with a specific amount of AGE at 65 ° C for 2 hr, and then heated to a temperature of 100 ° C for 2 hr by adding BE180 epoxy resin to obtain an epoxy functional group. Hydroxy urethane polyether (sample No. S13~S24; wherein: S13~S18 are compounds corresponding to formula (I), (II) and (III) of the present invention, R 1 is a butane group; R 2 is ethane And a propane group; R 3 is a group derived from AGE, R 4 is derived from a BE180 group; S19 to S24 correspond to the compounds of the formula (I), (II) and (III) in the present case, and R 1 is derived from BE 180 The group; R 2 is an ethane and propane group; R 3 is a group derived from AGE, and R 4 is a group derived from BE 180, and the test formulations are as shown in Tables 3 and 4 below. The HLB value is estimated using a water solubility method.

註1:[AHEW]為胺氫當量(amine hydrogen equivalent weight)。 Note 1: [AHEW] is the amine hydrogen equivalent weight.

註2:HLB值凝膠化代表指在反應過程中,產物分子量過大而產生凝膠的現象。 Note 2: The gelation of HLB value means that the molecular weight of the product is too large to produce a gel during the reaction.

實施例Example

使用含環氧官能基之羥基氨基甲酸酯聚醚進行環氧樹脂水性化試驗: 將特定比例之BE501環氧樹脂、含環氧官能基之羥基氨基甲酸酯聚醚(樣本編號S13~S24)作為乳化劑、丙二醇甲醚為溶劑,和AGE作為稀釋劑以調整系統黏度,放入100ml之玻璃反應器中,升溫至70℃,並將上述物質進行攪拌混合,與特定比例之純水以2~10ml/min之速率加入進行乳化,即可獲得水性環氧樹脂組成物(樣本編號S25~S36)。 Epoxy resin aqueous test using epoxy functional epoxy-containing urethane polyether: A certain proportion of BE501 epoxy resin, epoxy functional hydroxy urethane polyether (sample No. S13~S24) as emulsifier, propylene glycol methyl ether as solvent, and AGE as diluent to adjust system viscosity, put Into a 100 ml glass reactor, the temperature is raised to 70 ° C, and the above materials are stirred and mixed, and a specific ratio of pure water is added at a rate of 2 to 10 ml / min to emulsify, thereby obtaining an aqueous epoxy resin composition (sample No. S25~S36).

將獲得之水性環氧樹脂組成物,以離心沉降方式測試乳液穩定性,測試條件為離心力=1600G* 5min,比較其穩定性。 The obtained epoxy resin composition was tested for stability by centrifugal sedimentation. The test conditions were centrifugal force = 1600 G * 5 min, and the stability was compared.

將獲得之水性環氧樹脂組成物置於-18℃冷凍庫17hr,將其取出置於常溫7hr,使其回溫,重覆上述試驗5次,觀察乳化是否有分層硬化之現象。 The obtained aqueous epoxy resin composition was placed in a freezer at -18 ° C for 17 hr, taken out at room temperature for 7 hr, and allowed to return to temperature, and the above test was repeated 5 times to observe whether emulsification had layer hardening.

實驗結果如下列表5所示: The experimental results are shown in the following table 5:

註1:乳液穩定性係以該乳液是否產生分層或樹脂聚集為標準,若無分層或樹脂聚集現象則記錄為OK,有分層或樹脂聚集現象則記錄為NG。 Note 1: The emulsion stability is based on whether the emulsion produces delamination or resin aggregation. If there is no delamination or resin aggregation, it is recorded as OK, and if there is delamination or resin aggregation, it is recorded as NG.

註2:○:通過5次冷凍回溫測試,乳液無變化;△:通過3次冷凍回溫測試,乳液無變化;×:冷凍回溫後,出現乳化分層或樹脂聚集之現象。 Note 2: ○: The emulsion did not change after 5 times of freezing and rewarming test; △: the emulsion did not change after 3 times of freezing and rewarming test; ×: After freezing and returning to temperature, emulsification delamination or resin aggregation occurred.

根據上述結果,當羥基氨基甲酸酯作為乳化劑,可使得環氧樹脂組成物水性化;且當羥基氨基甲酸酯之HLB介於4~17時,可獲得穩定性較佳之環氧樹脂乳液;當羥基氨基甲酸酯之HLB介於12~15時,可獲得穩定性和凍融性更佳之環氧樹脂乳液。 According to the above results, when the hydroxy carbamate is used as an emulsifier, the epoxy resin composition can be made water-based; and when the HLB of the hydroxy carbamate is between 4 and 17, an epoxy resin emulsion having better stability can be obtained. When the HLB of the hydroxy carbamate is between 12 and 15, an epoxy resin emulsion with better stability and freeze-thaw properties can be obtained.

本發明水性環氧樹脂組成物,由於其中包含羥基氨基甲酸酯作為乳化劑,使得環氧樹脂組成物水性化,並可進一步獲得穩定性及凍融性較佳之環氧樹脂乳液。 The aqueous epoxy resin composition of the present invention contains an hydroxy urethane as an emulsifier, thereby making the epoxy resin composition water-based, and further obtaining an epoxy resin emulsion having better stability and freeze-thaw property.

Claims (13)

一種水性環氧樹脂組成物,包含:(a)環氧樹脂、(b)含羥基氨基甲酸酯及(c)水。 An aqueous epoxy resin composition comprising: (a) an epoxy resin, (b) a hydroxyl-containing carbamate, and (c) water. 如請求項1之水性環氧樹脂組成物,其中該含羥基氨基甲酸酯係為環氧羥基氨基甲酸酯聚醚化合物,並具有如下之結構式(I)、(II)或(III): 其中,n為2~70;R1為C4~12烷基、烯基、炔基、環烷基、聚醚基團或下列結構式(IV): ,其中,m為0~5,且 R5為下列結構式: R2為C2~4烷基;R3為下列結構式(V)或(VI): 其中,R6為C4~12烷基、烯基、炔基、環烷基或聚醚基團;R4為下列結構式(VII)或(VIII): 其中,R7為C4~12烷基、烯基、炔基、環烷基、聚醚基團或下列結構式(IX): ,其中,p為0~5,且 R8為下列結構式: The aqueous epoxy resin composition of claim 1, wherein the hydroxyl group-containing carbamate is an epoxy hydroxy urethane polyether compound and has the following structural formula (I), (II) or (III) : Wherein n is 2 to 70; R 1 is a C4-12 alkyl, alkenyl, alkynyl, cycloalkyl, polyether group or the following structural formula (IV): Where m is 0~5 and R 5 is the following structural formula: R 2 is C 2 ~4 alkyl; R 3 is the following structural formula (V) or (VI): Wherein R 6 is a C 4-12 alkyl, alkenyl, alkynyl, cycloalkyl or polyether group; and R 4 is the following structural formula (VII) or (VIII): Wherein R 7 is a C4-12 alkyl, alkenyl, alkynyl, cycloalkyl, polyether group or the following structural formula (IX): , where p is 0~5, and R 8 is the following structural formula: 如請求項1或2之水性環氧樹脂組成物,其中該含羥基氨基甲酸酯具有HLB值介於4~17。 The aqueous epoxy resin composition of claim 1 or 2, wherein the hydroxyl-containing carbamate has an HLB value of from 4 to 17. 如請求項3之水性環氧樹脂組成物,其中該含羥基氨基甲酸酯具有HLB值介於12~15。 The aqueous epoxy resin composition of claim 3, wherein the hydroxyl group-containing carbamate has an HLB value of from 12 to 15. 如請求項1或2之水性環氧樹脂組成物,其進一步包含一溶劑。 The aqueous epoxy resin composition of claim 1 or 2, which further comprises a solvent. 如請求項1或2之水性環氧樹脂組成物,其中該環氧樹脂佔水性環氧樹脂組成物總重之30~65wt%。 The aqueous epoxy resin composition of claim 1 or 2, wherein the epoxy resin comprises from 30 to 65 wt% of the total weight of the aqueous epoxy resin composition. 如請求項1或2之水性環氧樹脂組成物,其中該含羥基氨基甲酸酯佔水性環氧樹脂組成物總重之3~15wt%。 The aqueous epoxy resin composition of claim 1 or 2, wherein the hydroxyl group-containing urethane comprises from 3 to 15% by weight based on the total weight of the aqueous epoxy resin composition. 如請求項1或2之水性環氧樹脂組成物,其中該水佔水性環氧樹脂組成物總重之30~65wt%。 The aqueous epoxy resin composition of claim 1 or 2, wherein the water comprises from 30 to 65 wt% of the total weight of the aqueous epoxy resin composition. 如請求項5之水性環氧樹脂組成物,其中該溶劑佔水性環氧樹脂組成物總重之1~20wt%。 The aqueous epoxy resin composition of claim 5, wherein the solvent comprises from 1 to 20% by weight based on the total weight of the aqueous epoxy resin composition. 如請求項5之水性環氧樹脂組成物,其中該溶劑為一或多種選自由醇類、醚類及酮類所組成之群組。 The aqueous epoxy resin composition of claim 5, wherein the solvent is one or more selected from the group consisting of alcohols, ethers, and ketones. 如請求項1或2之水性環氧樹脂組成物,其係用於作為塗料。 The aqueous epoxy resin composition of claim 1 or 2, which is used as a coating. 一種環氧羥基氨基甲酸酯聚醚化合物,其具有如下之結構式(I)、(II)或(III): 其中,n為2~70;R1為C4~12烷基、烯基、炔基、環烷基、聚醚基團或下列結構式(IV): ,其中,m為0~5,且 R5為下列結構式: R2為C2~4烷基; R3為下列結構式(V)或(VI): 其中,R6為C4~12烷基、烯基、炔基、環烷基或聚醚基團;R4為下列結構式(VII)或(VIII): 其中,R7為C4~12烷基、烯基、炔基、環烷基、聚醚基團或下列結構式(IX): ,其中,p為0~5,且 R8為下列結構式: An epoxy hydroxy urethane polyether compound having the following structural formula (I), (II) or (III): Wherein n is 2 to 70; R 1 is a C4-12 alkyl, alkenyl, alkynyl, cycloalkyl, polyether group or the following structural formula (IV): Where m is 0~5 and R 5 is the following structural formula: R 2 is C 2 ~4 alkyl; R 3 is the following structural formula (V) or (VI): Wherein R 6 is a C 4-12 alkyl, alkenyl, alkynyl, cycloalkyl or polyether group; and R 4 is the following structural formula (VII) or (VIII): Wherein R 7 is a C4-12 alkyl, alkenyl, alkynyl, cycloalkyl, polyether group or the following structural formula (IX): , where p is 0~5, and R 8 is the following structural formula: 如請求項12之環氧羥基氨基甲酸酯聚醚化合物,其係做為環氧樹脂之乳化劑。 The epoxy hydroxy urethane polyether compound of claim 12 which is an emulsifier for an epoxy resin.
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