TW201736528A - Conductive paste - Google Patents
Conductive paste Download PDFInfo
- Publication number
- TW201736528A TW201736528A TW106101093A TW106101093A TW201736528A TW 201736528 A TW201736528 A TW 201736528A TW 106101093 A TW106101093 A TW 106101093A TW 106101093 A TW106101093 A TW 106101093A TW 201736528 A TW201736528 A TW 201736528A
- Authority
- TW
- Taiwan
- Prior art keywords
- conductive paste
- weight
- semiconductor substrate
- polar solvent
- paste
- Prior art date
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- 239000002245 particle Substances 0.000 claims abstract description 47
- 239000000758 substrate Substances 0.000 claims abstract description 46
- 239000000203 mixture Substances 0.000 claims abstract description 39
- 239000004065 semiconductor Substances 0.000 claims abstract description 31
- 239000002798 polar solvent Substances 0.000 claims abstract description 28
- BGHCVCJVXZWKCC-UHFFFAOYSA-N tetradecane Chemical compound CCCCCCCCCCCCCC BGHCVCJVXZWKCC-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 16
- 238000005191 phase separation Methods 0.000 claims abstract description 15
- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000011521 glass Substances 0.000 claims abstract description 7
- 238000007639 printing Methods 0.000 claims description 17
- 238000007650 screen-printing Methods 0.000 claims description 16
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical compound CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 claims description 16
- -1 fatty acid esters Chemical class 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000005245 sintering Methods 0.000 claims description 9
- 239000001087 glyceryl triacetate Substances 0.000 claims description 8
- 235000013773 glyceryl triacetate Nutrition 0.000 claims description 8
- 229960002622 triacetin Drugs 0.000 claims description 8
- 150000002894 organic compounds Chemical class 0.000 claims description 7
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 6
- 238000009835 boiling Methods 0.000 claims description 6
- 229930195733 hydrocarbon Natural products 0.000 claims description 6
- 229910052709 silver Inorganic materials 0.000 claims description 6
- 239000004332 silver Substances 0.000 claims description 6
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 5
- 239000000194 fatty acid Substances 0.000 claims description 5
- 229930195729 fatty acid Natural products 0.000 claims description 5
- 125000005456 glyceride group Chemical group 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 150000002430 hydrocarbons Chemical class 0.000 claims description 5
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 4
- 229910052733 gallium Inorganic materials 0.000 claims description 4
- 239000006259 organic additive Substances 0.000 claims description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 3
- 150000001298 alcohols Chemical class 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- DFFDSQBEGQFJJU-UHFFFAOYSA-M butyl carbonate Chemical compound CCCCOC([O-])=O DFFDSQBEGQFJJU-UHFFFAOYSA-M 0.000 claims description 3
- 229910052738 indium Inorganic materials 0.000 claims description 3
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 claims description 3
- 239000010687 lubricating oil Substances 0.000 claims description 3
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 229910052793 cadmium Inorganic materials 0.000 claims description 2
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 229910017052 cobalt Inorganic materials 0.000 claims description 2
- 239000010941 cobalt Substances 0.000 claims description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 239000011258 core-shell material Substances 0.000 claims description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052737 gold Inorganic materials 0.000 claims description 2
- 239000010931 gold Substances 0.000 claims description 2
- 150000002400 hexanoic acid esters Chemical class 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052746 lanthanum Inorganic materials 0.000 claims description 2
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 claims description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 150000002886 octanoic acid esters Chemical class 0.000 claims description 2
- 229910052763 palladium Inorganic materials 0.000 claims description 2
- 229910052697 platinum Inorganic materials 0.000 claims description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 239000011135 tin Substances 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 239000010937 tungsten Substances 0.000 claims description 2
- 150000003670 undecanoic acid esters Chemical class 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- 229910052725 zinc Inorganic materials 0.000 claims description 2
- 239000011701 zinc Substances 0.000 claims description 2
- 150000001954 decanoic acid esters Chemical class 0.000 claims 1
- 150000002009 diols Chemical class 0.000 claims 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 claims 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 1
- 239000002904 solvent Substances 0.000 description 22
- 239000007788 liquid Substances 0.000 description 18
- 239000000463 material Substances 0.000 description 12
- 239000004094 surface-active agent Substances 0.000 description 10
- 239000000654 additive Substances 0.000 description 7
- 239000012798 spherical particle Substances 0.000 description 7
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 6
- 239000000839 emulsion Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 230000000996 additive effect Effects 0.000 description 5
- 239000003921 oil Substances 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 239000011877 solvent mixture Substances 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000012188 paraffin wax Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052732 germanium Inorganic materials 0.000 description 3
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 125000004430 oxygen atom Chemical group O* 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000011787 zinc oxide Substances 0.000 description 3
- 239000001149 (9Z,12Z)-octadeca-9,12-dienoate Substances 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- QTPKWWJYDWYXOT-UHFFFAOYSA-N [W+4].[O-2].[In+3] Chemical compound [W+4].[O-2].[In+3] QTPKWWJYDWYXOT-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- QYMFNZIUDRQRSA-UHFFFAOYSA-N dimethyl butanedioate;dimethyl hexanedioate;dimethyl pentanedioate Chemical compound COC(=O)CCC(=O)OC.COC(=O)CCCC(=O)OC.COC(=O)CCCCC(=O)OC QYMFNZIUDRQRSA-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- QYDYPVFESGNLHU-UHFFFAOYSA-N elaidic acid methyl ester Natural products CCCCCCCCC=CCCCCCCCC(=O)OC QYDYPVFESGNLHU-UHFFFAOYSA-N 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- MMKRHZKQPFCLLS-UHFFFAOYSA-N ethyl myristate Chemical compound CCCCCCCCCCCCCC(=O)OCC MMKRHZKQPFCLLS-UHFFFAOYSA-N 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- FMMOOAYVCKXGMF-UHFFFAOYSA-N linoleic acid ethyl ester Natural products CCCCCC=CCC=CCCCCCCCC(=O)OCC FMMOOAYVCKXGMF-UHFFFAOYSA-N 0.000 description 2
- QYDYPVFESGNLHU-KHPPLWFESA-N methyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC QYDYPVFESGNLHU-KHPPLWFESA-N 0.000 description 2
- 229940073769 methyl oleate Drugs 0.000 description 2
- ZAZKJZBWRNNLDS-UHFFFAOYSA-N methyl tetradecanoate Chemical compound CCCCCCCCCCCCCC(=O)OC ZAZKJZBWRNNLDS-UHFFFAOYSA-N 0.000 description 2
- 238000001000 micrograph Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000012454 non-polar solvent Substances 0.000 description 2
- FOWDZVNRQHPXDO-UHFFFAOYSA-N propyl hydrogen carbonate Chemical compound CCCOC(O)=O FOWDZVNRQHPXDO-UHFFFAOYSA-N 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- DAFHKNAQFPVRKR-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylpropanoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)C DAFHKNAQFPVRKR-UHFFFAOYSA-N 0.000 description 1
- WTTJVINHCBCLGX-UHFFFAOYSA-N (9trans,12cis)-methyl linoleate Natural products CCCCCC=CCC=CCCCCCCCC(=O)OC WTTJVINHCBCLGX-UHFFFAOYSA-N 0.000 description 1
- LDJAOSSRIHBIMJ-MURFETPASA-N (9z,12z)-2-ethyloctadeca-9,12-dienoic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCC(CC)C(O)=O LDJAOSSRIHBIMJ-MURFETPASA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- VZXTWGWHSMCWGA-UHFFFAOYSA-N 1,3,5-triazine-2,4-diamine Chemical compound NC1=NC=NC(N)=N1 VZXTWGWHSMCWGA-UHFFFAOYSA-N 0.000 description 1
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 1
- DVWSXZIHSUZZKJ-UHFFFAOYSA-N 18:3n-3 Natural products CCC=CCC=CCC=CCCCCCCCC(=O)OC DVWSXZIHSUZZKJ-UHFFFAOYSA-N 0.000 description 1
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 1
- CRWNQZTZTZWPOF-UHFFFAOYSA-N 2-methyl-4-phenylpyridine Chemical compound C1=NC(C)=CC(C=2C=CC=CC=2)=C1 CRWNQZTZTZWPOF-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- LNJCGNRKWOHFFV-UHFFFAOYSA-N 3-(2-hydroxyethylsulfanyl)propanenitrile Chemical compound OCCSCCC#N LNJCGNRKWOHFFV-UHFFFAOYSA-N 0.000 description 1
- QCAHUFWKIQLBNB-UHFFFAOYSA-N 3-(3-methoxypropoxy)propan-1-ol Chemical compound COCCCOCCCO QCAHUFWKIQLBNB-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- MHZGKXUYDGKKIU-UHFFFAOYSA-N Decylamine Chemical compound CCCCCCCCCCN MHZGKXUYDGKKIU-UHFFFAOYSA-N 0.000 description 1
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- MUXOBHXGJLMRAB-UHFFFAOYSA-N Dimethyl succinate Chemical compound COC(=O)CCC(=O)OC MUXOBHXGJLMRAB-UHFFFAOYSA-N 0.000 description 1
- LVGKNOAMLMIIKO-UHFFFAOYSA-N Elaidinsaeure-aethylester Natural products CCCCCCCCC=CCCCCCCCC(=O)OCC LVGKNOAMLMIIKO-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- PKIXXJPMNDDDOS-UHFFFAOYSA-N Methyl linoleate Natural products CCCCC=CCCC=CCCCCCCCC(=O)OC PKIXXJPMNDDDOS-UHFFFAOYSA-N 0.000 description 1
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 239000005662 Paraffin oil Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- WUOACPNHFRMFPN-UHFFFAOYSA-N alpha-terpineol Chemical compound CC1=CCC(C(C)(C)O)CC1 WUOACPNHFRMFPN-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000002280 amphoteric surfactant Substances 0.000 description 1
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Chemical class CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 230000003667 anti-reflective effect Effects 0.000 description 1
- 239000010692 aromatic oil Substances 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- SQIFACVGCPWBQZ-UHFFFAOYSA-N delta-terpineol Natural products CC(C)(O)C1CCC(=C)CC1 SQIFACVGCPWBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 1
- XTDYIOOONNVFMA-UHFFFAOYSA-N dimethyl pentanedioate Chemical compound COC(=O)CCCC(=O)OC XTDYIOOONNVFMA-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- JRBPAEWTRLWTQC-UHFFFAOYSA-N dodecylamine Chemical compound CCCCCCCCCCCCN JRBPAEWTRLWTQC-UHFFFAOYSA-N 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- RHFOYRRUVLOOJP-UHFFFAOYSA-N ethoxyethane;propanoic acid Chemical compound CCOCC.CCC(O)=O RHFOYRRUVLOOJP-UHFFFAOYSA-N 0.000 description 1
- DBLVXHJTZIDGHE-UHFFFAOYSA-N ethyl acetate;2-(2-hydroxyethoxy)ethanol Chemical compound CCOC(C)=O.OCCOCCO DBLVXHJTZIDGHE-UHFFFAOYSA-N 0.000 description 1
- 229940116333 ethyl lactate Drugs 0.000 description 1
- FMMOOAYVCKXGMF-MURFETPASA-N ethyl linoleate Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(=O)OCC FMMOOAYVCKXGMF-MURFETPASA-N 0.000 description 1
- 229940031016 ethyl linoleate Drugs 0.000 description 1
- LVGKNOAMLMIIKO-QXMHVHEDSA-N ethyl oleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC LVGKNOAMLMIIKO-QXMHVHEDSA-N 0.000 description 1
- 229940093471 ethyl oleate Drugs 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
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- PMKLERKUFSEASW-UHFFFAOYSA-N methyl propanoate;propane-1,2-diol Chemical compound CC(O)CO.CCC(=O)OC PMKLERKUFSEASW-UHFFFAOYSA-N 0.000 description 1
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 1
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- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
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- 150000003021 phthalic acid derivatives Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229940116411 terpineol Drugs 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- YVTHLONGBIQYBO-UHFFFAOYSA-N zinc indium(3+) oxygen(2-) Chemical compound [O--].[Zn++].[In+3] YVTHLONGBIQYBO-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/20—Conductive material dispersed in non-conductive organic material
- H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/20—Electrodes
- H10F77/206—Electrodes for devices having potential barriers
- H10F77/211—Electrodes for devices having potential barriers for photovoltaic cells
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
- H05K1/092—Dispersed materials, e.g. conductive pastes or inks
Landscapes
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Conductive Materials (AREA)
Abstract
本發明係關於一種導電膏,其包含30至97重量%的導電粒子、3至70重量%的有機介質及0至20重量%的玻璃料,其中該有機介質包含按該有機介質之重量計,0.1至50%的極性溶劑。此極性溶劑在0.1至90重量%的該極性溶劑、0至89.9重量%的丁基卡必醇乙酸酯及10重量%的十四烷之混合物中顯示部分相分離。本發明進一步關於該導電膏之用途及一種在半導體基板上產生電極之方法。The present invention relates to a conductive paste comprising 30 to 97% by weight of conductive particles, 3 to 70% by weight of an organic medium, and 0 to 20% by weight of a glass frit, wherein the organic medium comprises, by weight of the organic medium, 0.1 to 50% polar solvent. This polar solvent showed partial phase separation in a mixture of 0.1 to 90% by weight of the polar solvent, 0 to 89.9% by weight of butyl carbitol acetate and 10% by weight of tetradecane. The invention further relates to the use of the conductive paste and a method of producing an electrode on a semiconductor substrate.
Description
本發明係關於一種導電膏,其包含30至97重量%的導電粒子、3至70重量%的有機介質及0至20重量%的玻璃料。 The present invention relates to a conductive paste comprising 30 to 97% by weight of conductive particles, 3 to 70% by weight of an organic medium, and 0 to 20% by weight of a glass frit.
導電膏或墨水可用於在半導體基板或絕緣材料基板之表面上形成電極(諸如導電柵格線,例如銀柵格線)及匯流排。尤佳用途為在半導體基板上網板印刷電極以用於生產太陽能電池或光伏打電池,當來自日光之光子將半導體上的電子自價能帶激勵至傳導帶時,該等太陽能電池或光伏打電池將太陽能轉化為電能。接觸半導體之金屬電極彙集流動至傳導帶之電子。 The conductive paste or ink can be used to form electrodes (such as conductive grid lines, such as silver grid lines) and bus bars on the surface of the semiconductor substrate or the insulating material substrate. It is particularly useful to print electrodes on a semiconductor substrate to be used in the production of solar cells or photovoltaic cells. When photons from sunlight excite the electrons from the semiconductor to the conduction band, the solar cells or photovoltaic cells Convert solar energy into electricity. The metal electrode contacting the semiconductor collects electrons flowing to the conduction band.
除在半導體基板上印刷電極以用於生產太陽能電池或光伏打電池以外,導電膏或墨水亦可用於在絕緣基板上印刷柵格線以用於生產陶瓷基板上的印刷電子電路板或混合電路。 In addition to printing electrodes on a semiconductor substrate for use in the production of solar cells or photovoltaic cells, conductive paste or ink can also be used to print grid lines on an insulating substrate for use in producing printed electronic circuit boards or hybrid circuits on ceramic substrates.
為了將細線印刷至半導體基板或絕緣基板上,通常使用網板印刷方法來進行具成本效益的大批量生產。然而,生產均勻的窄線而無線中斷對於網板印刷(尤其對於高速網板印刷)而言具有挑戰性。行業印刷速度視應用要求而定。其介於80mm/s至800mm/s範圍內,較佳不慢於150mm/s,例如在太陽能電池印刷中,印刷速度為150mm/s至300mm/s。 In order to print fine lines onto a semiconductor substrate or an insulating substrate, a screen printing method is generally used for cost-effective mass production. However, producing uniform narrow lines and wireless interruptions are challenging for screen printing, especially for high speed screen printing. Industry printing speed depends on application requirements. It is in the range of 80 mm/s to 800 mm/s, preferably not slower than 150 mm/s, for example in solar cell printing, printing speeds are from 150 mm/s to 300 mm/s.
當導電膏用於在半導體基板上印刷時,膏體通常包含典型地為金屬粉末之導電粒子、有機介質及視情況玻璃料。有機介質典型地包含至少一種有機液體,諸如有機溶劑或有機鹽或在室溫下具有液態形式之其他有機化合物。有機介質視情況包含聚合組分。為了形成金屬接點,將導電膏印刷至基質上。視材料類型而定,隨後在介於約150℃至約950℃範圍內之溫度下加熱基板,其中有機介質分解,且無機物質形成針對基板之導電軌及電接點。 When a conductive paste is used for printing on a semiconductor substrate, the paste typically comprises conductive particles, typically a metal powder, an organic medium, and optionally a glass frit. The organic medium typically comprises at least one organic liquid, such as an organic or organic salt or other organic compound having a liquid form at room temperature. The organic medium optionally contains a polymeric component. To form a metal joint, a conductive paste is printed onto the substrate. Depending on the type of material, the substrate is subsequently heated at a temperature ranging from about 150 ° C to about 950 ° C, wherein the organic medium decomposes and the inorganic material forms conductive tracks and electrical contacts for the substrate.
該等導電膏例如揭示於CN-A 102831951、CN-A 102592710、CN-A 104078097、WO-A 2006/116376、CN-B 102831951或US 6,787,342中。 Such conductive pastes are disclosed, for example, in CN-A 102831951, CN-A 102592710, CN-A 104078097, WO-A 2006/116376, CN-B 102831951 or US 6,787,342.
然而,為了在網板印刷方法中得以使用,膏體必須以定量方式自製成網板之材料的表面釋放且完全轉移至基板表面。另一方面,膏體必須顯示對膏體所印刷之基板表面的足夠黏著性,以獲得具有足夠厚度且不顯示任何中斷之細線。 However, in order to be used in the screen printing method, the paste must be released in a quantitative manner from the surface of the material from which the screen is made and completely transferred to the surface of the substrate. On the other hand, the paste must exhibit sufficient adhesion to the surface of the substrate printed by the paste to obtain a thin line of sufficient thickness without any interruption.
因此,本發明之目標在於提供一種導電膏,其可藉由網板印刷來印刷而不以過強方式黏著於網板材料上,且其具有足夠黏著性以形成細柵格線而不滲漏於膏體所印刷之基板上。 Accordingly, it is an object of the present invention to provide a conductive paste which can be printed by screen printing without being adhered to the screen material in an excessively strong manner and which has sufficient adhesion to form fine grid lines without leakage. On the substrate printed on the paste.
此目標藉由包含以下之導電膏達成:30至97重量%的導電粒子、3至70重量%的有機介質及0至20重量%的玻璃料,其中該有機介質包含按有機介質之重量計,0.1至50%的極性溶劑。此極性溶劑在0.1至90重量%的該極性溶劑、0至89.9重量%的丁基卡必醇乙酸酯及10重量%的十四烷之混合物中顯示部分相分離。 This object is achieved by a conductive paste comprising: 30 to 97% by weight of conductive particles, 3 to 70% by weight of an organic medium and 0 to 20% by weight of a glass frit, wherein the organic medium comprises, by weight of the organic medium, 0.1 to 50% polar solvent. This polar solvent showed partial phase separation in a mixture of 0.1 to 90% by weight of the polar solvent, 0 to 89.9% by weight of butyl carbitol acetate and 10% by weight of tetradecane.
已出人意料地發現,膏體以足量方式自網板材料釋放且黏著於基板上以用於在無滲漏及中斷的情況下形成細柵格線,該膏體包含具有極性溶劑之有機介質,該極性溶劑在0.1至90重量%的極性溶劑、0至89.9重量%的丁基卡必醇乙酸酯及10重量%的十四烷之混合物中顯示部分相分離。 Surprisingly, it has been found that the paste is released from the screen material in a sufficient amount and adhered to the substrate for forming fine grid lines without leakage and interruption, the paste comprising an organic medium having a polar solvent, The polar solvent showed partial phase separation in a mixture of 0.1 to 90% by weight of a polar solvent, 0 to 89.9% by weight of butyl carbitol acetate and 10% by weight of tetradecane.
在本發明之上下文中,0.1至90重量%的極性溶劑、0至89.9重量%的丁基卡必醇乙酸酯及10重量%的十四烷之混合物中的部分相分離僅界定極性溶劑。丁基卡必醇乙酸酯或十四烷並非強制性地存在於導電墨水中。 In the context of the present invention, a partial phase separation in a mixture of 0.1 to 90% by weight of a polar solvent, 0 to 89.9% by weight of butyl carbitol acetate and 10% by weight of tetradecane defines only a polar solvent. Butyl carbitol acetate or tetradecane is not necessarily present in the conductive ink.
在本申請案中,相分離描述兩種液體在25℃及環境壓力下由於此等兩種液體之部分不可混溶性而在此等兩種液體之混合物中產生的部分空間分離。 In the present application, phase separation describes the partial spatial separation of the two liquids produced in a mixture of these two liquids at 25 ° C and ambient pressure due to the partial immiscibility of the two liquids.
部分相分離經由在兩個空間上分離的相之間形成界面而在宏觀上可見,其可由物理特性之突變表徵,該等特性包含密度、折射率、色彩、黏度或濁度。相分離可經由形成乳液而在無宏觀上可見之界面的情況下存在。該等乳液可為穩定的或由於連續相與乳液滴之密度差異而隨時間變為部分相分離之系統。在不可混溶的液體之相分離混合物中,具有較低密度組分之相位於具有較高密度組分之相的上方。 Partial phase separation is macroscopically visible by forming an interface between two spatially separated phases, which can be characterized by abrupt changes in physical properties, including density, refractive index, color, viscosity, or turbidity. Phase separation can occur via the formation of an emulsion without an macroscopically visible interface. The emulsions can be either stable or become part of the phase separated system over time due to the difference in density between the continuous phase and the emulsion droplets. In a phase separation mixture of immiscible liquids, the phase having the lower density component is above the phase having the higher density component.
兩種液體之混溶性藉由形成以kJ/mol為單位之負吉布斯混合焓(Gibb's enthalpy of mixing)△G實現。遵循熱動力學理論,△G由以下定義:△G=△H-T△S, 鑒於△H為以kJ/mol為單位之混合焓,T為以克耳文為單位之溫度,且△S為以kJ/(K mol)為單位之混合熵。因此,顯示負△H及正△S之兩種液體的混合物為完全可混溶的,其不產生相分離。 The miscibility of the two liquids is achieved by forming a Gibb's enthalpy of mixing ΔG in kJ/mol. Following the thermodynamic theory, ΔG is defined by: △G=△H-T△S, Since ΔH is a mixed enthalpy in kJ/mol, T is the temperature in Kelvin, and ΔS is the mixed entropy in kJ/(K mol). Therefore, the mixture of the two liquids showing negative ΔH and positive ΔS is completely miscible, which does not cause phase separation.
因為存在化學平衡,所以不可混溶性或相分離未曾完全。熟習此項技術者將使用其平衡常數K描述化學平衡。遵循熱動力學理論,吉布斯混合自由焓△G經由以下與化學平衡常數相關:△G=-RT ln(K),鑒於R為通用氣體常數,T為溫度,且ln(K)為平衡常數之自然對數。此等式描述兩種不可混溶的液體之完全相分離的不可能性。 Because of the chemical equilibrium, immiscibility or phase separation is not complete. Those skilled in the art will use their equilibrium constant K to describe the chemical equilibrium. Following the thermodynamic theory, the Gibbs mixed free 焓 ΔG is related to the chemical equilibrium constant by ΔG = -RT ln(K), since R is the general gas constant, T is the temperature, and ln(K) is the equilibrium. The natural logarithm of the constant. This equation describes the impossibility of complete phase separation of two immiscible liquids.
在實踐中,包含10g十四烷、0至90g丁基卡必醇乙酸酯及0至90g包含碳酸伸丙酯、碳酸伸丁酯、DBE4、DBE5、三乙酸甘油酯或三丙酸甘油酯之極性溶劑的混合物可導致界面的形成,該界面具有一個含有小於10g十四烷之分離上層相,而剩餘十四烷仍溶解於包含十四烷、丁基卡必醇乙酸酯及該極性溶劑之第二較低分離相中。不存在於上層相中之該剩餘十四烷的質量視平衡常數K及各別溶劑混合物之各別吉布斯混合自由焓而定。因為另一溶劑密度較高,所以上層相主要含有十四烷。 In practice, it comprises 10 g of tetradecane, 0 to 90 g of butyl carbitol acetate and 0 to 90 g of propyl carbonate, butyl carbonate, DBE4, DBE5, triacetin or tripropionate. A mixture of polar solvents can result in the formation of an interface having a separate upper phase containing less than 10 g of tetradecane, while the remaining tetradecane is still soluble in tetradecane, butyl carbitol acetate and the polarity The second lower separated phase of the solvent. The mass of the remaining tetradecane which is not present in the upper phase depends on the equilibrium constant K and the respective Gibbs mixing free enthalpy of the respective solvent mixture. Because the other solvent has a higher density, the upper phase mainly contains tetradecane.
藉由用稱為網板乳液之聚合物層覆蓋不鏽鋼線之網狀物中所選區域來製造用於網板印刷之網板。在網板印刷方法期間,膏體僅可流經未由網板乳液覆蓋之網板區域。出於此原因,網板印刷膏必須顯示黏著於不鏽鋼線之表面及黏著於網板乳液之表面的最小黏著性。 A stencil for screen printing is made by covering a selected area of the mesh of the stainless steel wire with a polymer layer called a stencil emulsion. During the screen printing process, the paste can only flow through the area of the stencil that is not covered by the stencil emulsion. For this reason, the stencil printing paste must exhibit a minimum adhesion that adheres to the surface of the stainless steel wire and adheres to the surface of the stencil emulsion.
熟習此項技術者將認識到,膏體表面與網板材料之間的黏著性由膏體表面與網板材料表面之間的吸引分散力所支配。膏體表面與網板 材料之間此等吸引分散力可以以下方式減小:膏體含有如脂族溶劑或氟化烴之非極性溶劑及極性溶劑。極性溶劑及非極性溶劑顯示有限混溶性。因為混溶性有限,所以膏體表面存在液體溶劑之增濃。相分離液體在膏體表面形成潤滑層且減小膏體表面與其他材料表面之間的黏著性。藉由此潤滑層,膏體黏著於網板之黏著性將減小。 Those skilled in the art will recognize that the adhesion between the surface of the paste and the material of the screen material is governed by the attraction and dispersion between the surface of the paste and the surface of the screen material. Paste surface and stencil These attractive dispersing forces between the materials can be reduced in such a way that the paste contains a non-polar solvent such as an aliphatic solvent or a fluorinated hydrocarbon and a polar solvent. Polar solvents and non-polar solvents show limited miscibility. Because of the limited miscibility, there is a thickening of the liquid solvent on the surface of the paste. The phase separation liquid forms a lubricating layer on the surface of the paste and reduces the adhesion between the surface of the paste and the surface of other materials. With this lubricating layer, the adhesion of the paste to the stencil will be reduced.
在本發明之一較佳具體實例中,有機介質之沸點為至少230℃。溶劑之沸點愈高,此溶劑在室溫下之蒸汽壓愈低。沸點低於230℃之溶劑在室溫下顯示過高蒸汽壓,且因此在網板印刷方法期間導致過快膏體乾燥。網板印刷方法期間之膏體乾燥提高膏體黏度,導致在細線網板印刷期間因有限膏體流動所致的線中斷。 In a preferred embodiment of the invention, the organic medium has a boiling point of at least 230 °C. The higher the boiling point of the solvent, the lower the vapor pressure of the solvent at room temperature. Solvents having a boiling point below 230 ° C show an excessively high vapor pressure at room temperature and thus cause the paste to dry too quickly during the screen printing process. Paste drying during the screen printing process increases paste viscosity, resulting in line breaks due to limited paste flow during fine line screen printing.
在本發明之一個具體實例中,有機介質額外包含至少一種與極性溶劑不可混溶的第二有機化合物。第二有機化合物較佳選自由以下組成之群:基於烴之潤滑油、氟化組分、脂肪酸酯、己酸酯、辛酸酯、癸酸酯、十一酸酯及其混合物。 In one embodiment of the invention, the organic medium additionally comprises at least one second organic compound that is immiscible with the polar solvent. The second organic compound is preferably selected from the group consisting of hydrocarbon-based lubricating oils, fluorinated components, fatty acid esters, hexanoic acid esters, octanoic acid esters, phthalic acid esters, undecanoic acid esters, and mixtures thereof.
適用於本發明之基於烴的潤滑油包括所有常見礦物油基礎原料。此將包括化學結構為環烷、石蠟或芳族之油。環烷油係由以環狀結構配置之亞甲基基團組成,其中石蠟側鏈連接至該等環。其傾注點通常低於石蠟油之傾注點。石蠟油包含飽和、直鏈或分支鏈烴。 Hydrocarbon-based lubricating oils suitable for use in the present invention include all common mineral oil base stocks. This will include oils with a chemical structure of naphthenic, paraffinic or aromatic. The naphthenic oil is composed of a methylene group arranged in a cyclic structure to which paraffin side chains are attached. The pour point is usually lower than the pour point of paraffin oil. Paraffinic oils contain saturated, linear or branched hydrocarbons.
高分子量直鏈石蠟提昇油之傾注點且經常藉由脫蠟得以移除。芳族油為半不飽和特徵之閉合碳環的烴且可具有附接之側鏈。此油比石蠟及環烷油更易於降解,導致腐蝕性副產物。 High molecular weight linear paraffin lifts the pour point of the oil and is often removed by dewaxing. The aromatic oil is a closed carbocyclic hydrocarbon of a semi-unsaturated character and may have attached side chains. This oil is more susceptible to degradation than paraffin and naphthenic oils, resulting in corrosive by-products.
實際上,基礎原料通常將含有包含一定比例之全部三種類型 (石蠟、環烷及芳族)之化學組成物。對於基礎原料之類型的論述,參見例如「A.Schilling之Motor Oils and Engine Lubricating,Scientific Publications,1968,第2.2至2.5部分」。 In fact, the base material will usually contain all three types that contain a certain proportion. Chemical composition of (paraffin, naphthenic and aromatic). For a discussion of the types of base stocks, see, for example, "A. Schilling, Motor Oils and Engine Lubricating, Scientific Publications, 1968, Sections 2.2 through 2.5".
較佳地,第二有機化合物之沸點亦為至少230℃。 Preferably, the second organic compound also has a boiling point of at least 230 °C.
根據本發明,組成物含有0.1至50重量%的極性溶劑,該極性溶劑在0.1至90重量%的極性溶劑、0至89.9重量%的丁基卡必醇乙酸酯及10重量%的十四烷之混合物中顯示部分相分離。較佳地,極性溶劑之量在0.5至30重量%範圍內,且尤佳為1至20重量%之量。 According to the invention, the composition contains from 0.1 to 50% by weight of a polar solvent in a polar solvent of from 0.1 to 90% by weight, from 0 to 89.9% by weight of butyl carbitol acetate and from 10% by weight of fourteen Partial phase separation is shown in the mixture of alkanes. Preferably, the amount of the polar solvent is in the range of 0.5 to 30% by weight, and particularly preferably in an amount of 1 to 20% by weight.
在本發明之一個具體實例中,極性溶劑選自由以下組成之群:碳酸酯、甘油酯、醇及其混合物。 In one embodiment of the invention, the polar solvent is selected from the group consisting of carbonates, glycerides, alcohols, and mixtures thereof.
若碳酸酯用作極性溶劑,則碳酸酯較佳選自碳酸伸丙酯、碳酸伸丁酯或其混合物。若另一方面甘油酯用作極性溶劑,則甘油酯選自三乙酸甘油酯、三丙酸甘油酯或其混合物。 If a carbonate is used as the polar solvent, the carbonate is preferably selected from the group consisting of propyl carbonate, butyl carbonate or a mixture thereof. If glyceride is used as a polar solvent on the other hand, the glyceride is selected from the group consisting of triacetin, tripropionate or a mixture thereof.
若醇用作極性溶劑,則醇較佳選自1,3-丙二醇、1,4-丁二醇、1,5-戊二醇或其混合物。 If the alcohol is used as a polar solvent, the alcohol is preferably selected from the group consisting of 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol or a mixture thereof.
導電膏中所存在之導電粒子可為由任何導電材料構成之任何幾何形狀的粒子。較佳地,導電粒子包含碳、銀、金、鋁、鉑、鈀、錫、鎳、鎘、鎵、銦、銅、鋅、鐵、鉍、鈷、錳、鉬、鉻、釩、鈦、鎢或其混合物或合金,或呈其核殼結構形式。用於導電粒子之較佳材料為銀或鋁,尤其是銀(歸因於其良好導電性及良好抗氧化性)。 The conductive particles present in the conductive paste may be particles of any geometric shape composed of any conductive material. Preferably, the conductive particles comprise carbon, silver, gold, aluminum, platinum, palladium, tin, nickel, cadmium, gallium, indium, copper, zinc, iron, lanthanum, cobalt, manganese, molybdenum, chromium, vanadium, titanium, tungsten. Or a mixture or alloy thereof, or in the form of its core-shell structure. Preferred materials for the conductive particles are silver or aluminum, especially silver (due to its good electrical conductivity and good oxidation resistance).
導電粒子之平均粒度較佳介於10nm至100μm範圍內。更佳地,平均粒度介於100nm至50μm範圍內,且尤佳地,平均粒度介於500 nm至10μm範圍內。導電粒子可具有熟習此項技術者已知的任何所要形式。舉例而言,粒子可呈薄片、棒、線、團塊、球或其任何混合之形式。本發明之上下文中的球形粒子亦包含具有偏離理想球形形式之實際形式的粒子。舉例而言,球形粒子由於生產原因亦可具有液滴形狀或被截短。可用於生產導電膏之適合粒子為熟習此項技術者所已知的且可商購。尤佳地,使用球形銀粒子。相比於不規則形狀粒子,球形粒子之優點在於其改良之流變行為。 The average particle size of the conductive particles is preferably in the range of 10 nm to 100 μm. More preferably, the average particle size ranges from 100 nm to 50 μm, and more preferably, the average particle size is between 500 From nm to 10 μm. The electrically conductive particles can be of any desired form known to those skilled in the art. For example, the particles can be in the form of flakes, rods, strands, clumps, spheres, or any mixture thereof. Spherical particles in the context of the present invention also comprise particles having an actual form that deviates from the ideal spherical form. For example, spherical particles may also have a droplet shape or be truncated for production reasons. Suitable particles which can be used to produce conductive pastes are known to those skilled in the art and are commercially available. More preferably, spherical silver particles are used. The advantage of spherical particles over their irregularly shaped particles is their improved rheological behavior.
導電粒子在組成物中之比例介於30至97重量%範圍內。比例較佳介於70至95重量%範圍內,且尤佳介於85至92重量%範圍內。此固體粒子重量百分比經常稱為固體含量。 The proportion of the conductive particles in the composition is in the range of 30 to 97% by weight. The ratio is preferably in the range of from 70 to 95% by weight, and particularly preferably in the range of from 85 to 92% by weight. This solid particle weight percentage is often referred to as the solids content.
粒子形狀及尺寸不改變本發明之性質。粒子可作為不同形狀及尺寸之混合來使用。熟習此項技術者已知的是,當具有不同形狀或尺寸之混合的粒子分散於相同有機介質中時,其可導致較高或較低黏度。在該情況下,熟習此項技術者已知的是,需要相應地調整有機介質。調整可為(但不限於)改變固體含量、溶劑含量、聚合物含量、觸變膠含量及/或界面活性劑含量。舉例而言,典型地當使用奈米尺寸粒子代替微米尺寸粒子時,固體含量必須減小以避免膏體黏度之提高,其導致較高含量之有機組分。 The shape and size of the particles do not alter the nature of the invention. Particles can be used as a mixture of different shapes and sizes. It is known to those skilled in the art that when particles having a mixture of different shapes or sizes are dispersed in the same organic medium, they can result in higher or lower viscosities. In this case, it is known to those skilled in the art that the organic medium needs to be adjusted accordingly. Adjustments can be, but are not limited to, varying the solids content, solvent content, polymer content, thixotropic gum content, and/or surfactant content. For example, typically when nano-sized particles are used in place of micron-sized particles, the solids content must be reduced to avoid an increase in paste viscosity, which results in higher levels of organic components.
通常在生產過程中用有機添加劑塗佈導電粒子(尤其當其由金屬組成時)。在製備用於印刷導體軌之組成物的過程中,典型地不移除表面上的有機添加劑,因此其隨後亦存在於導電膏中。按粒子質量計,用於穩定化之添加劑的比例通常不超過10重量%。用於塗佈導電粒子之添加劑 可為例如脂肪胺或脂肪醯胺,例如十二烷胺。其他適用於穩定粒子之添加劑為例如辛胺、癸胺及聚乙二亞胺。另一具體實例可為經環氧化或不經環氧化之脂肪酸、脂肪酸酯,例如十二酸、棕櫚酸、油酸、硬脂酸或其鹽。粒子上的塗層不改變本發明之性質。 The conductive particles are typically coated with an organic additive during the production process (especially when it is composed of a metal). In the preparation of the composition for printing conductor tracks, the organic additives on the surface are typically not removed, so that they are subsequently also present in the conductive paste. The proportion of the additive for stabilization is usually not more than 10% by weight, based on the mass of the particles. Additive for coating conductive particles It can be, for example, a fatty amine or a fatty guanamine such as dodecylamine. Other additives suitable for stabilizing the particles are, for example, octylamine, decylamine and polyethylenediamine. Another specific example may be an epoxidized or non-epoxidized fatty acid, a fatty acid ester such as dodecanoic acid, palmitic acid, oleic acid, stearic acid or a salt thereof. The coating on the particles does not alter the properties of the invention.
在一具體實例中,導電膏額外包含玻璃料。若膏體中存在玻璃料,則可使用技術人員已知的基於含鉛組成物或無鉛組成物之任何玻璃料。玻璃料不受任何特定形狀或形式束縛。所用玻璃料之粒子的平均粒度介於10nm至100μm範圍內。玻璃料粒子之平均粒度更佳介於100nm至50μm範圍內,且尤佳介於500nm至10μm範圍內。所用粒子可具有熟習此項技術者已知的任何所要形式。舉例而言,粒子可呈薄片、棒、線、團塊、球或其任何混合之形式。此上下文中之球形粒子意謂粒子之實際形式偏離理想球形形式,舉例而言,球形粒子由於生產原因亦可具有液滴形狀或被截短。可用作玻璃料之適合粒子為熟習此項技術者所已知的且可商購。尤佳地,使用球形粒子。相比於不規則形狀粒子,球形粒子之優點在於其改良之流變行為。根據本發明,按導電膏之總質量計,玻璃料含量介於0至20重量%、較佳0至10重量%且最佳1至5重量%範圍內。 In one embodiment, the conductive paste additionally comprises a frit. If a frit is present in the paste, any frit based on the lead-containing composition or the lead-free composition known to the skilled person can be used. The frit is not bound by any particular shape or form. The particles of the glass frit used have an average particle size ranging from 10 nm to 100 μm. The average particle size of the glass frit particles is more preferably in the range of from 100 nm to 50 μm, and particularly preferably in the range of from 500 nm to 10 μm. The particles used may be in any desired form known to those skilled in the art. For example, the particles can be in the form of flakes, rods, strands, clumps, spheres, or any mixture thereof. Spherical particles in this context mean that the actual form of the particles deviates from the ideal spherical form, for example, the spherical particles may also have a droplet shape or be truncated for production reasons. Suitable particles for use as frit are known to those skilled in the art and are commercially available. More preferably, spherical particles are used. The advantage of spherical particles over their irregularly shaped particles is their improved rheological behavior. According to the invention, the frit content is in the range of from 0 to 20% by weight, preferably from 0 to 10% by weight and most preferably from 1 to 5% by weight, based on the total mass of the conductive paste.
導電膏中之有機介質可額外包含至少一種溶劑。在本發明之一個具體實例中,溶劑包含一或多種選自具有至少一個氧原子之液體有機組分的溶劑。具有至少一個氧原子之液體有機組分選自:醇、酯醇、二醇、二醇醚、酮、脂肪酸酯或萜類衍生物,不包括二元酯。液體有機組分例如可為:苄醇、Texanol酯醇、乳酸乙酯、二乙二醇乙酸單乙酯、二乙二醇單丁醚、二乙二醇二丁醚、二乙二醇單丁醚乙酸酯、丁基賽路蘇、丁基賽路 蘇乙酸酯、丙二醇單甲基醚、丙二醇單甲基醚乙酸酯、二丙二醇單甲基醚、丙二醇單甲基丙酸酯、乙醚丙酸酯、二甲胺基甲醛、甲基乙基酮、γ-丁內酯、亞麻油酸乙基酯、次亞麻油酸乙酯、豆蔻酸乙酯、油酸乙酯、豆蔻酸甲酯、亞麻油酸甲酯、次亞麻油酸甲酯、油酸甲酯、鄰苯二甲酸二丁酯、鄰苯二甲酸二辛酯及萜品醇。 The organic medium in the conductive paste may additionally comprise at least one solvent. In one embodiment of the invention, the solvent comprises one or more solvents selected from the group consisting of liquid organic components having at least one oxygen atom. The liquid organic component having at least one oxygen atom is selected from the group consisting of alcohols, ester alcohols, glycols, glycol ethers, ketones, fatty acid esters or anthraquinone derivatives, excluding dibasic esters. The liquid organic component can be, for example, benzyl alcohol, Texanol ester alcohol, ethyl lactate, diethylene glycol monoethyl acetate, diethylene glycol monobutyl ether, diethylene glycol dibutyl ether, diethylene glycol monobutyl Ether acetate, butyl 赛路苏, butyl race road Subacetate, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, dipropylene glycol monomethyl ether, propylene glycol monomethyl propionate, diethyl ether propionate, dimethylamino formaldehyde, methyl ethyl Ketone, γ-butyrolactone, ethyl linoleate, ethyl linoleic acid ethyl ester, ethyl myristate, ethyl oleate, methyl myristate, methyl linoleate, methyl linolenate Methyl oleate, dibutyl phthalate, dioctyl phthalate and terpineol.
作為具有至少一個氧原子之液體有機組分的溶劑可在導電膏中用作單一溶劑或溶劑混合物。倘若使用溶劑混合物,則按溶劑混合物之總質量計,溶劑可額外包含5至50wt%的至少一種二元酯。二元酯較佳選自:己二酸、戊二酸、丁二酸之二甲酯或其混合物。 The solvent as the liquid organic component having at least one oxygen atom can be used as a single solvent or a solvent mixture in the conductive paste. If a solvent mixture is used, the solvent may additionally comprise from 5 to 50% by weight, based on the total mass of the solvent mixture, of at least one dibasic ester. The dibasic ester is preferably selected from the group consisting of adipic acid, glutaric acid, dimethyl succinate or mixtures thereof.
當使用單一溶劑或溶劑混合物時,必要的是,有機黏合劑可以大於2wt%溶解於所選單一溶劑或混合溶劑中,因此按有機介質之總質量計,有機介質包含至少2wt%經溶解的黏合劑。 When a single solvent or solvent mixture is used, it is essential that the organic binder can be dissolved in the selected single solvent or mixed solvent in an amount greater than 2% by weight, so that the organic medium contains at least 2% by weight of dissolved binder, based on the total mass of the organic medium. Agent.
在本發明之一具體實例中,膏體額外包含0.1至20wt%的至少一種添加劑,該添加劑選自:界面活性劑、觸變劑、塑化劑、增溶劑、去泡劑、除濕劑、交聯劑、抑制劑、錯合劑及/或導電聚合物粒子。添加劑可單獨使用或作為其中之兩者或多於兩者的混合物使用。 In one embodiment of the present invention, the paste additionally comprises 0.1 to 20% by weight of at least one additive selected from the group consisting of surfactants, thixotropic agents, plasticizers, solubilizers, defoamers, desiccants, and cross-linking agents. Linking agents, inhibitors, complexing agents and/or conductive polymer particles. The additives may be used singly or as a mixture of two or more thereof.
當界面活性劑用作添加劑時,有可能僅使用一種界面活性劑或使用多於一種界面活性劑。原則上,熟習此項技術者已知的或先前技術中所描述的所有界面活性劑均可為適合的。較佳界面活性劑為單一或複數種化合物,例如陰離子、陽離子、兩性或非離子界面活性劑。然而,亦有可能使用具有色素相關型錨基之聚合物,其作為界面活性劑而為技術人員所知。 When a surfactant is used as an additive, it is possible to use only one surfactant or more than one surfactant. In principle, all surfactants known to those skilled in the art or as described in the prior art may be suitable. Preferred surfactants are single or multiple compounds such as anionic, cationic, amphoteric or nonionic surfactants. However, it is also possible to use polymers having pigment-related anchor groups which are known to the skilled person as surfactants.
倘若導電粒子預塗佈有界面活性劑,則導電膏可不包含額外界面活性劑作為添加劑。 If the conductive particles are pre-coated with a surfactant, the conductive paste may not contain an additional surfactant as an additive.
除溶劑及其他有機添加劑以外,導電膏亦可包含介於0.1至20重量%範圍內之有機黏合劑。有機黏合劑可選自自然或合成樹脂及聚合物。如熟習此項技術者所已知,選擇基於(但不限於)溶劑相容性及化學穩定性。舉例而言,如先前技術中所揭示之常見黏合劑包含:纖維素衍生物、丙烯酸系樹脂、酚系樹脂、脲-甲醛樹脂、醇酸樹脂、脂族石油樹脂、三聚氰胺甲醛樹脂、松香、聚乙烯、聚丙烯、聚苯乙烯、聚醚、聚胺甲酸酯、聚乙酸乙烯酯及其共聚物。 In addition to the solvent and other organic additives, the conductive paste may also contain an organic binder in the range of 0.1 to 20% by weight. The organic binder may be selected from natural or synthetic resins and polymers. The choices are based on, but not limited to, solvent compatibility and chemical stability, as is known to those skilled in the art. For example, common adhesives as disclosed in the prior art include: cellulose derivatives, acrylic resins, phenolic resins, urea-formaldehyde resins, alkyd resins, aliphatic petroleum resins, melamine formaldehyde resins, rosins, poly Ethylene, polypropylene, polystyrene, polyether, polyurethane, polyvinyl acetate and copolymers thereof.
本發明之膏體特別用於網板印刷方法以用於在基板上產生導電圖案。尤佳地,膏體用於在半導體上印刷電極以用於生產太陽能電池。 The paste of the present invention is particularly useful in screen printing methods for producing conductive patterns on a substrate. More preferably, the paste is used to print electrodes on a semiconductor for use in the production of solar cells.
本發明進一步關於用於在半導體基板上產生電極之方法,其包含以下步驟:(a)在半導體基板上以預定圖案網板印刷根據申請專利範圍第1項至第11項中任一項之導電膏以形成經印刷之半導體基板,(b)在介於100℃至300℃範圍內之溫度下乾燥經印刷之半導體基板,(c)將具有印刷組成物之乾燥經印刷的半導體基板加熱至介於650℃至900℃範圍內的燒結溫度以燒結導電粒子。 The present invention further relates to a method for producing an electrode on a semiconductor substrate, comprising the steps of: (a) printing a conductive pattern on a semiconductor substrate in a predetermined pattern in accordance with any one of items 1 through 11 of the patent application; Pasting to form a printed semiconductor substrate, (b) drying the printed semiconductor substrate at a temperature ranging from 100 ° C to 300 ° C, and (c) heating the dried printed semiconductor substrate having the printed composition to a dielectric substrate The sintering temperature is in the range of 650 ° C to 900 ° C to sinter the conductive particles.
適合半導體基板為例如生產光伏打電池之該等基板,其包含n型區域、p型區域、p-n接面及導電格線。光伏打電池視情況包含抗反射層於基板表面上。半導體基板可為塗佈有單晶矽、多晶矽、非晶矽之固體基板或表面塗佈有以下各者之基板:多晶或非晶透明導電氧化物(TCO), 諸如氧化銦錫(ITO);基於ZnO之透明導電氧化物,諸如氧化銦鎵鋅(IGZO)、氧化銦鋅錫(IZTO)、氧化銦鋅(IZO)、氧化銦鎢(IWO)氧化鎵鋅(GZO)。導電格線藉由網板印刷方法而形成自導電膏。 Suitable semiconductor substrates are, for example, such substrates for producing photovoltaic cells, which include an n-type region, a p-type region, a p-n junction, and a conductive grid. The photovoltaic cell includes an anti-reflective layer on the surface of the substrate as appropriate. The semiconductor substrate may be a solid substrate coated with single crystal germanium, polycrystalline germanium, or amorphous germanium or a substrate coated with a surface of polycrystalline or amorphous transparent conductive oxide (TCO), Such as indium tin oxide (ITO); transparent conductive oxide based on ZnO, such as indium gallium zinc oxide (IGZO), indium zinc tin oxide (IZTO), indium zinc oxide (IZO), indium oxide tungsten (IWO) gallium zinc oxide ( GZO). The conductive grid lines are formed from a conductive paste by a screen printing method.
步驟(a)中之網板印刷以技術人員已知的任何已知方式進行。印刷方法尤其可為工業高速網板印刷方法。在此類方法中,印刷速度視應用要求而定。其介於80mm/s至800mm/s範圍內,較佳不慢於150mm/s,例如在太陽能電池印刷中,印刷速度為150mm/s至300mm/s。 Screen printing in step (a) is carried out in any known manner known to the skilled person. The printing method is especially an industrial high speed screen printing method. In such methods, the printing speed depends on the application requirements. It is in the range of 80 mm/s to 800 mm/s, preferably not slower than 150 mm/s, for example in solar cell printing, printing speeds are from 150 mm/s to 300 mm/s.
在將導電膏印刷至半導體基板上之後,在介於200℃至300℃範圍內的溫度下乾燥經印刷之半導體基板。乾燥步驟較佳進行達介於10至50秒範圍內、尤佳介於15至30秒範圍內的持續時間。 After printing the conductive paste onto the semiconductor substrate, the printed semiconductor substrate is dried at a temperature ranging from 200 ° C to 300 ° C. The drying step is preferably carried out for a duration ranging from 10 to 50 seconds, particularly preferably from 15 to 30 seconds.
在乾燥之後,將乾燥經印刷之半導體基板加熱至介於700℃至900℃範圍內的燒結溫度以燒結導電粒子。在加熱步驟中,在5至50秒內、較佳5至35秒內將經印刷之半導體基板自乾燥溫度加熱至燒結溫度,保持燒結溫度達小於5秒,且隨後在3至60秒內、較佳3至30秒內將經印刷之半導體基板冷卻至室溫。整個加熱步驟進行之持續時間介於10至80秒、較佳15至50秒範圍內。 After drying, the dried printed semiconductor substrate is heated to a sintering temperature in the range of 700 ° C to 900 ° C to sinter the conductive particles. In the heating step, the printed semiconductor substrate is heated from the drying temperature to the sintering temperature in 5 to 50 seconds, preferably 5 to 35 seconds, maintaining the sintering temperature for less than 5 seconds, and then within 3 to 60 seconds, The printed semiconductor substrate is cooled to room temperature, preferably within 3 to 30 seconds. The entire heating step is carried out for a duration ranging from 10 to 80 seconds, preferably from 15 to 50 seconds.
圖1至3顯示在250℃下乾燥後,實施例1至3之印刷線的顯微鏡圖片。 Figures 1 to 3 show micrographs of the printed lines of Examples 1 to 3 after drying at 250 °C.
圖4至6顯示在800℃下燒結後,實施例1至3之印刷線的顯微鏡圖片。 4 to 6 show microscope pictures of the printed lines of Examples 1 to 3 after sintering at 800 °C.
實施例 Example
已使用如表3中所示之網板參數來網板印刷根據表1中之組成的導電膏。 The conductive paste according to the composition in Table 1 has been screen printed using the stencil parameters as shown in Table 3.
已藉由減少含有丁基卡必醇、丁基卡必醇乙酸酯、油酸甲酯及脂族溶劑之溶劑摻合物而提高三乙酸甘油酯之含量。MMA表示甲基丙烯酸甲酯。SMA表示甲基丙烯酸硬脂酯。 The content of triacetin has been increased by reducing the solvent blend containing butyl carbitol, butyl carbitol acetate, methyl oleate and an aliphatic solvent. MMA stands for methyl methacrylate. SMA stands for stearyl methacrylate.
膏體之滑動已藉由使用板-板幾何結構用市售流變儀量測。 The sliding of the paste has been measured using a commercially available rheometer using a plate-plate geometry.
上板之旋轉速度以轉/分鐘(rpm)指示。剪應力以帕斯卡(Pascal)指示。在施加恆定剪應力期間,上板之旋轉速度將視膏體之黏度而定。較高膏體黏度將在恆定剪應力下引起較慢旋轉速度。在膏體與不鏽鋼板之間的界面處黏著性較弱之情況下,壁滑效應可支配恆定剪應力下的旋轉速度。滑動效應可藉由在膏體表面形成液體溶劑薄層而產生。較多膏體滑動將在恆定剪應力下引起較快旋轉速度。 The rotational speed of the upper plate is indicated in revolutions per minute (rpm). Shear stress is indicated by Pascal. During the application of constant shear stress, the rotational speed of the upper plate will depend on the viscosity of the paste. Higher paste viscosity will cause slower rotational speeds under constant shear stress. In the case where the adhesion between the paste and the stainless steel plate is weak, the wall slip effect can dominate the rotational speed under constant shear stress. The sliding effect can be produced by forming a thin layer of liquid solvent on the surface of the paste. More paste slip will cause a faster rotation speed under constant shear stress.
已使用以下網板參數進行網板印刷:
印刷方法之結果顯示於圖1至6中。 The results of the printing method are shown in Figures 1 to 6.
圖1至3顯示在250℃下乾燥後,實施例1至3之印刷線的顯微鏡圖片。 Figures 1 to 3 show micrographs of the printed lines of Examples 1 to 3 after drying at 250 °C.
圖4至6顯示在800℃下燒結後,實施例1至3之印刷線的顯微鏡圖片。 4 to 6 show microscope pictures of the printed lines of Examples 1 to 3 after sintering at 800 °C.
轉移之膏體的量顯示於表4中。在此表中,每單元之膏體轉移描述印刷前晶片重量與印刷後晶片重量之差值。 The amount of transferred paste is shown in Table 4. In this table, the paste transfer per unit describes the difference between the weight of the wafer before printing and the weight of the wafer after printing.
在組成物E1、E2及E3中,三乙酸甘油酯為極性最大之溶 劑。三乙酸甘油酯之含量愈高,相分離效應愈強,其導致膏體表面上薄液體層的形成。在以板-板幾何結構進行之黏度量測期間,此薄液體層使膏體滑動。增加之膏體滑動亦使更多完整膏體自網板材料表面釋放。因此,所量測之自網板轉移至基板的膏體之重量隨三乙酸甘油酯含量之提高而提高。如在圖中可進一步看出,提高三乙酸甘油酯之量導致較少滲漏。圖1及圖4顯示實施例E1之線,圖2及圖5顯示印刷有導電膏E2之線,且圖3及圖6顯示印刷有導電膏E3之線。 Among the compositions E1, E2 and E3, triacetin is the most polar solution Agent. The higher the content of triacetin, the stronger the phase separation effect, which results in the formation of a thin liquid layer on the surface of the paste. This thin liquid layer slides the paste during the adhesion measurement with the plate-plate geometry. The increased paste slip also allows more of the complete paste to be released from the surface of the stencil material. Therefore, the weight of the paste transferred from the screen to the substrate is increased as the triacetin content is increased. As can be further seen in the figures, increasing the amount of triacetin results in less leakage. 1 and 4 show the line of the embodiment E1, and Figs. 2 and 5 show the line printed with the conductive paste E2, and Figs. 3 and 6 show the line printed with the conductive paste E3.
Claims (16)
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| CN112133469A (en) * | 2020-09-28 | 2020-12-25 | 长春黄金研究院有限公司 | Mixed organic solvent for preparing high-temperature sintering conductive slurry |
| TWI716760B (en) * | 2017-10-31 | 2021-01-21 | 南韓商LS Nikko銅製鍊股份有限公司 | Conductive paste for solar cell's electrode and solar cell using the same |
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| CN113707364B (en) * | 2021-09-01 | 2023-06-06 | 江苏正能电子科技有限公司 | Main grid slurry suitable for PERC double-sided MBB battery structure and preparation method thereof |
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| US6083426A (en) * | 1998-06-12 | 2000-07-04 | Matsushita Electric Industrial Co., Ltd. | Conductive paste |
| US6787342B2 (en) | 2000-02-16 | 2004-09-07 | Merial Limited | Paste formulations |
| US20060241211A1 (en) | 2005-04-25 | 2006-10-26 | Gregory Coughlin | Effect Pigment |
| WO2012111480A1 (en) * | 2011-02-16 | 2012-08-23 | 株式会社 村田製作所 | Conductive paste and solar cell |
| CN102592710B (en) | 2012-02-13 | 2014-06-11 | 江苏瑞德新能源科技有限公司 | Solar energy battery electrode-conducting silver slurry containing micron-size mixed silver powders |
| CN102831951B (en) | 2012-08-24 | 2014-06-11 | 合肥中南光电有限公司 | Silver paste for environmental-friendly lead-free silicon solar cell electrode and preparation method of silver paste |
| CN104078097B (en) | 2014-06-04 | 2016-09-21 | 乐凯特科技铜陵有限公司 | A kind of grout printed circuit board (PCB) silver slurry and preparation method thereof |
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| TWI716760B (en) * | 2017-10-31 | 2021-01-21 | 南韓商LS Nikko銅製鍊股份有限公司 | Conductive paste for solar cell's electrode and solar cell using the same |
| CN112133469A (en) * | 2020-09-28 | 2020-12-25 | 长春黄金研究院有限公司 | Mixed organic solvent for preparing high-temperature sintering conductive slurry |
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