TW201720561A - Continuous electrochemical processing apparatus the electrode of the electrode module continuously performing the electrochemical processing to the tapes to improve the efficiency of electrochemical processing - Google Patents
Continuous electrochemical processing apparatus the electrode of the electrode module continuously performing the electrochemical processing to the tapes to improve the efficiency of electrochemical processing Download PDFInfo
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- 238000012545 processing Methods 0.000 title claims abstract description 88
- 238000012546 transfer Methods 0.000 claims abstract description 43
- 230000007723 transport mechanism Effects 0.000 claims abstract description 7
- 239000003792 electrolyte Substances 0.000 claims description 21
- 230000007246 mechanism Effects 0.000 claims description 21
- 238000013519 translation Methods 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000005868 electrolysis reaction Methods 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 238000003754 machining Methods 0.000 description 21
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 230000007704 transition Effects 0.000 description 6
- 230000032258 transport Effects 0.000 description 6
- 229920001971 elastomer Polymers 0.000 description 5
- 239000000806 elastomer Substances 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
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- 238000010924 continuous production Methods 0.000 description 1
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- 238000003487 electrochemical reaction Methods 0.000 description 1
- 230000010365 information processing Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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- 238000012552 review Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F7/00—Constructional parts, or assemblies thereof, of cells for electrolytic removal of material from objects; Servicing or operating
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Abstract
Description
本發明係有關於一種電化學加工,尤指一種可連續對工件進行電化學加工之電化學加工裝置。
The invention relates to an electrochemical process, in particular to an electrochemical processing device capable of continuously electrochemically processing a workpiece.
近年來電子產品之發展趨勢除了在功能上多樣化提昇之外,也追求輕薄短小。因此,在元件之尺寸與品質的要求上也相形提高,且產品材料之特性諸如硬度與延展性等亦漸趨多樣化。若單純以傳統機械加工技術進行加工勢必將難以因應品質、產能與成本上之要求。目前電化學加工突破傳統機械加工於精度上之限制,成為兼具量產、低成本與高精度之加工技術。In recent years, in addition to the diversification of functions, the development trend of electronic products has also pursued light and thin. Therefore, the size and quality requirements of the components are also increased, and the characteristics of the product materials such as hardness and ductility are gradually diversified. If you simply process with traditional machining technology, it will be difficult to meet the requirements of quality, productivity and cost. At present, electrochemical machining breaks through the limitations of conventional machining in terms of precision, and has become a processing technology with both mass production, low cost and high precision.
電化學加工是一種非傳統加工方法,其用來加工極硬材料,其又稱為電解加工,金屬工件為陽極,而電極為陰極,電極與工件不需要接觸而具有一間距。工件是藉由電極與工件間的電解液進行電化學反應而去除。由於,電化學加工有諸多優點,因此滿足了許多金屬加工方面的特殊需求。然而,傳統電化學加工裝置並非為連續式加工,於進行電化學加工前,必須先安裝工件於電化學加工裝置,待加工完成後則取下工件,接續再安裝下一個工件於電化學加工裝置進行電化學加工,如此反覆進行安裝與取下工件之動作,所以傳統電化學加工裝置之效能有限。
Electrochemical machining is a non-traditional processing method used to process extremely hard materials, also known as electrolytic machining, where the metal workpiece is the anode and the electrode is the cathode, and the electrodes do not need to be in contact with the workpiece to have a pitch. The workpiece is removed by electrochemical reaction of the electrolyte between the electrode and the workpiece. Because of the many advantages of electrochemical machining, it meets the special needs of many metal processing. However, the conventional electrochemical processing device is not a continuous process. Before performing electrochemical machining, the workpiece must be mounted on the electrochemical processing device. After the machining is completed, the workpiece is removed, and the next workpiece is attached to the electrochemical processing device. Electrochemical machining is carried out, so that the action of mounting and removing the workpiece is repeated, so the efficiency of the conventional electrochemical processing device is limited.
本發明之一目的,在於提供一種連續式電化學加工裝置,其可連續對工件進行電化學加工。It is an object of the present invention to provide a continuous electrochemical machining apparatus that continuously electrochemically processes a workpiece.
本發明之一目的,在於提供一種連續式電化學加工裝置,其可量測工件,以得知工件進行電化學加工後之狀態,並依據此狀態修正電化學加工之加工條件。It is an object of the present invention to provide a continuous electrochemical machining apparatus that can measure a workpiece to know the state of the workpiece after electrochemical machining, and to modify the processing conditions of the electrochemical machining according to the state.
本發明提供一種連續式電化學加工裝置,其包含一電極傳送模組、一電極模組以及一料帶輸送機構。電極模組連接於電極傳送模組,且具有一電極。料帶輸送機構對應於電極模組而設置,其包括一固定座、一移行模組與複數個夾放單元,移行模組位於固定座,且移動於固定座,該些個夾放單元分別設置於移行模組與固定座。如此,本發明之電化學加工裝置可以連續對工件進行電化學加工。
The invention provides a continuous electrochemical processing device comprising an electrode transfer module, an electrode module and a tape conveying mechanism. The electrode module is connected to the electrode transfer module and has an electrode. The tape conveying mechanism is disposed corresponding to the electrode module, and comprises a fixing seat, a moving module and a plurality of clamping units. The moving module is located at the fixing base and moves to the fixing seat, and the clamping units are respectively set In the transition module and the fixed seat. Thus, the electrochemical processing apparatus of the present invention can continuously electrochemically process a workpiece.
1‧‧‧電化學加工裝置
10‧‧‧基座
11‧‧‧電極傳送模組
110‧‧‧殼體
111‧‧‧驅動器
112‧‧‧開口
113‧‧‧螺桿
115‧‧‧移動件
117‧‧‧傳送桿
119‧‧‧滑軌
120‧‧‧滑動件
13‧‧‧電極模組
131‧‧‧電極
132‧‧‧阻擋件
133‧‧‧電解液流道
15‧‧‧料帶輸送機構
150‧‧‧料帶
1501‧‧‧齒槽
151‧‧‧固定座
153‧‧‧移行模組
155‧‧‧夾放單元
1551‧‧‧本體
1553‧‧‧通道
1555‧‧‧抵壓件
1557‧‧‧彈性體
157‧‧‧平台
161‧‧‧滑動座組
162‧‧‧活動座
163‧‧‧驅動模組
1631‧‧‧驅動器
1633‧‧‧螺桿
1635‧‧‧移動件
1637‧‧‧連接組件
1639‧‧‧殼體
16371‧‧‧傳輸件
16373‧‧‧第一連接件
16375‧‧‧第二連接件
16377‧‧‧連接座
164‧‧‧軸桿
165‧‧‧平移件
166‧‧‧固定件
168‧‧‧開口
17‧‧‧架體
181‧‧‧導電件
183‧‧‧絕緣板
185‧‧‧定位模組
1851‧‧‧定位件
1853‧‧‧通道
19‧‧‧檢測模組
191‧‧‧移動機構
1911‧‧‧第一移動模組
1913‧‧‧第二移動模組
193‧‧‧檢測單元
20‧‧‧控制模組
22‧‧‧第一資料庫
24‧‧‧第二資料庫
26‧‧‧運算單元
28‧‧‧控制單元
30‧‧‧電源供應單元
40‧‧‧電解液傳輸模組
D‧‧‧間距1‧‧‧Electrochemical processing equipment
10‧‧‧ Pedestal
11‧‧‧Electrode transfer module
110‧‧‧shell
111‧‧‧ drive
112‧‧‧ openings
113‧‧‧ screw
115‧‧‧Mobile parts
117‧‧‧Transfer rod
119‧‧‧rails
120‧‧‧Sliding parts
13‧‧‧Electrode module
131‧‧‧electrode
132‧‧‧blocking parts
133‧‧‧ electrolyte flow path
15‧‧‧ tape conveyor
150‧‧‧Material
1501‧‧ ‧ cogging
151‧‧‧ fixed seat
153‧‧‧Transition module
155‧‧‧Snap unit
1551‧‧‧ Ontology
1553‧‧‧ channel
1555‧‧‧Resistance parts
1557‧‧‧ Elastomers
157‧‧‧ platform
161‧‧‧Sliding block
162‧‧‧ activity seat
163‧‧‧Drive Module
1631‧‧‧ drive
1633‧‧‧ screw
1635‧‧‧Mobile parts
1637‧‧‧Connecting components
1639‧‧‧Shell
16371‧‧‧Transmission
16373‧‧‧First connector
16375‧‧‧Second connector
16377‧‧‧Connecting seat
164‧‧‧ shaft
165‧‧‧Translation
166‧‧‧Fixed parts
168‧‧‧ openings
17‧‧‧ ‧ body
181‧‧‧Electrical parts
183‧‧‧Insulation board
185‧‧‧ Positioning Module
1851‧‧‧ Positioning parts
1853‧‧‧ channel
19‧‧‧Test module
191‧‧‧Mobile agencies
1911‧‧‧First mobile module
1913‧‧‧Second mobile module
193‧‧‧Detection unit
20‧‧‧Control Module
22‧‧‧First database
24‧‧‧Second database
26‧‧‧ arithmetic unit
28‧‧‧Control unit
30‧‧‧Power supply unit
40‧‧‧Electrolyte transport module
D‧‧‧ spacing
第一圖:其係為本發明之連續式電化學加工裝置之一實施例之立體圖;
第二圖:其係為本發明之連續式電化學加工裝置之一實施例之側視圖;
第三圖:其係為本發明之電極傳送模組之一實施例之立體圖;
第四A圖:其係為本發明之料帶輸送機構之一實施例之立體圖;
第四B圖:其係為本發明之料帶輸送機構之一實施例之分解圖;
第四C圖:其係為本發明之料帶輸送機構之一實施例之側視圖;
第五A圖:其係為本發明之驅動模組之一實施例之剖視圖;
第五B圖:其係為本發明之夾放單元之一實施例之剖視圖;
第六圖:其係為本發明之連續式電化學加工裝置之一使用狀態示意圖;
第七圖:其係為第六圖之A區域之放大圖;
第八圖:其係為本發明之連續式電化學加工裝置之另一使用狀態示意圖;
第九圖:其係為本發明之連續式電化學加工裝置之又一使用狀態示意圖;
第十圖:其係為本發明之連續式電化學加工裝置之另一實施例之立體圖;以及
第十一圖:其係為本發明之連續式電化學加工裝置之控制模組之一實施例之方塊圖。
First: a perspective view of an embodiment of a continuous electrochemical machining apparatus of the present invention;
Second: it is a side view of one embodiment of a continuous electrochemical processing apparatus of the present invention;
Third: it is a perspective view of an embodiment of an electrode transfer module of the present invention;
Figure 4A is a perspective view of an embodiment of the belt conveying mechanism of the present invention;
Figure 4B is an exploded view of an embodiment of the belt conveying mechanism of the present invention;
Figure 4C is a side view of an embodiment of the belt conveying mechanism of the present invention;
Figure 5A is a cross-sectional view showing an embodiment of the driving module of the present invention;
Figure 5B is a cross-sectional view showing an embodiment of the pinch unit of the present invention;
Figure 6 is a schematic diagram showing the state of use of one of the continuous electrochemical processing devices of the present invention;
Figure 7: It is an enlarged view of the A area of the sixth figure;
Figure 8 is a schematic view showing another state of use of the continuous electrochemical processing device of the present invention;
Ninth diagram: it is a schematic diagram of another use state of the continuous electrochemical processing device of the present invention;
FIG. 10 is a perspective view showing another embodiment of the continuous electrochemical processing apparatus of the present invention; and FIG. 11 is an embodiment of a control module of the continuous electrochemical processing apparatus of the present invention. Block diagram.
為使 貴審查委員對本發明之特徵及所達成之功效有更進一步之瞭解與認識,謹佐以較佳之實施例及配合詳細之說明,說明如後:In order to provide a better understanding and understanding of the features and the efficacies of the present invention, the preferred embodiment and the detailed description are as follows:
請參閱第一圖與第二圖,其係為本發明之連續式電化學加工裝置之一實施例之立體圖與側視圖。如圖所示,本發明是一種連續式電化學加工裝置1,其包含一電極傳送模組11、一電極模組13與一料帶輸送機構15。電極模組13具有一電極131,電極模組13連接於電極傳送模組11,料帶輸送機構15對應於電極模組13而設置,以用於輸送一料帶150(工件)。料帶輸送機構15包括一固定座151、一移行模組153與複數個夾放單元155,移行模組153位於固定座151,且移動於固定座151。該些個夾放單元155分別設置於移行模組153與固定座151,該些個夾放單元155會配合移行模組153之移動而夾持料帶150或者放開(未夾持)料帶150,以輸送料帶150,料帶輸送機構15之作動將於後詳細說明。於本實施例中,固定座151設置於一基座10。Please refer to the first and second figures, which are perspective and side views of an embodiment of the continuous electrochemical processing apparatus of the present invention. As shown, the present invention is a continuous electrochemical processing apparatus 1 comprising an electrode transfer module 11, an electrode module 13 and a tape transport mechanism 15. The electrode module 13 has an electrode 131 connected to the electrode transfer module 11, and the tape transport mechanism 15 is disposed corresponding to the electrode module 13 for transporting a strip 150 (workpiece). The tape conveying mechanism 15 includes a fixing base 151, a moving module 153 and a plurality of clamping units 155. The moving module 153 is located at the fixing base 151 and moves to the fixing base 151. The clamping units 155 are respectively disposed on the moving module 153 and the fixing base 151. The clamping units 155 can clamp the tape 150 or release the (unclamped) tape in accordance with the movement of the migration module 153. 150, to convey the tape 150, the operation of the tape conveying mechanism 15 will be described in detail later. In this embodiment, the fixing base 151 is disposed on a base 10.
於本實施例中,電極傳送模組11與電極模組13位於料帶輸送機構15之上方。電極傳送模組11用於升降電極模組13,即控制電極131之進給與加工路徑,電極131對應於料帶輸送機構15所輸送之料帶150,以對料帶150進行電化學加工。此外,料帶輸送機構15會將已完成電化學加工之料帶區段移開電極131之加工區域。由此可知,本發明之電化學加工裝置1可連續對料帶150進行電化學加工。In the embodiment, the electrode transfer module 11 and the electrode module 13 are located above the tape conveying mechanism 15. The electrode transfer module 11 is used for the elevation electrode module 13, that is, the feeding and processing path of the control electrode 131, and the electrode 131 corresponds to the tape 150 conveyed by the tape conveying mechanism 15 to electrochemically process the tape 150. In addition, the tape transport mechanism 15 removes the tape portion that has been electrochemically processed away from the processing region of the electrode 131. It can be seen that the electrochemical processing apparatus 1 of the present invention can continuously perform electrochemical processing on the strip 150.
於本實施例中,電化學加工裝置1更包含一架體17,架體17設置於固定座151,架體17也可設置於基座10,而電極傳送模組11設置於架體17。請進一步參閱第三圖,其係為本發明之電極傳送模組之一實施例之立體圖。如圖所示,本實施例之電極傳送模組11包含一驅動器111、一螺桿113、一移動件115與一傳送桿117。螺桿113連接於驅動器111。移動件115設置於螺桿113,即螺桿113穿過移動件115,移動件115對應螺桿113設置有內螺紋,如此移動件115移動於螺桿113。傳送桿117之一端連接於移動件115,電極模組13連接於傳送桿117之另一端,傳送桿117位於螺桿113之一側。於本發明之一實施例中,驅動器111為馬達,其驅動螺桿113轉動,而驅使移動件115向上或向下移動,以向上或向下移動傳送桿117,如此即可升降電極模組13。In the embodiment, the electrochemical processing device 1 further includes a frame body 17 , the frame body 17 is disposed on the fixing base 151 , the frame body 17 can also be disposed on the base 10 , and the electrode transfer module 11 is disposed on the frame body 17 . Please refer to the third figure, which is a perspective view of an embodiment of the electrode transfer module of the present invention. As shown, the electrode transfer module 11 of the present embodiment includes a driver 111, a screw 113, a moving member 115 and a transfer rod 117. The screw 113 is connected to the driver 111. The moving member 115 is disposed on the screw 113, that is, the screw 113 passes through the moving member 115, and the moving member 115 is provided with an internal thread corresponding to the screw 113, so that the moving member 115 moves to the screw 113. One end of the transfer rod 117 is connected to the moving member 115, the electrode module 13 is connected to the other end of the transfer rod 117, and the transfer rod 117 is located on one side of the screw 113. In one embodiment of the present invention, the actuator 111 is a motor that drives the screw 113 to rotate to drive the moving member 115 to move up or down to move the transfer rod 117 upward or downward, so that the electrode assembly 13 can be raised and lowered.
另外,電極傳送模組11更包含一殼體110、至少一滑軌119與至少一滑動件120。殼體110固定於架體17。殼體110之一側面具有一開口112,滑軌119設置於殼體110,並位於開口112之兩側,至少一滑動件120設置於滑軌119,並滑動於滑軌119。驅動器111設置於殼體110,而螺桿113與傳送桿117設於殼體110內。滑動件120通過開口112而連接於移動件115,所以移動件115移動於螺桿113時,滑動件120則滑動於滑軌119。如此,避免驅動器111於運作狀態下,螺桿113與傳送桿117發生晃動,以降低電極模組13之電極131加工料帶150之誤差。In addition, the electrode transfer module 11 further includes a housing 110 , at least one slide rail 119 and at least one sliding member 120 . The housing 110 is fixed to the frame body 17. One side of the housing 110 has an opening 112. The sliding rail 119 is disposed on the housing 110 and is located at two sides of the opening 112. At least one sliding member 120 is disposed on the sliding rail 119 and slides on the sliding rail 119. The driver 111 is disposed in the housing 110, and the screw 113 and the transfer rod 117 are disposed in the housing 110. The slider 120 is coupled to the moving member 115 through the opening 112, so that when the moving member 115 moves to the screw 113, the slider 120 slides on the slide rail 119. Thus, when the driver 111 is in the operating state, the screw 113 and the transfer rod 117 are shaken to reduce the error of the processing strip 150 of the electrode 131 of the electrode module 13.
請一併參閱第四A圖、第四B圖與第四C圖,其係為本發明之料帶輸送機構之一實施例之立體圖、分解圖與側視圖。如圖所示,料帶輸送機構15設置於基座10。固定座151設置於基座10,於本發明之一實施例中,固定座151與基座10可為一體成形。一驅動模組163固定於基座10並連接移行模組153,以驅動移行模組153移動,而輸送料帶150。移行模組153包含一平移組件161與一活動座162,活動座162連接驅動模組163,平移組件161設置於活動座162之底部。此外,一平台157連接於驅動模組163,料帶150位於平台157,平台157同動於活動座162。Please refer to FIG. 4A, FIG. 4B and FIG. 4C together, which are perspective view, exploded view and side view of an embodiment of the belt conveying mechanism of the present invention. As shown, the tape transport mechanism 15 is disposed on the base 10. The fixing base 151 is disposed on the base 10. In an embodiment of the invention, the fixing base 151 and the base 10 can be integrally formed. A driving module 163 is fixed to the base 10 and connected to the transition module 153 to drive the moving module 153 to move and transport the tape 150. The transition module 153 includes a translation assembly 161 and a movable seat 162. The movable base 162 is connected to the driving module 163, and the translation assembly 161 is disposed at the bottom of the movable base 162. In addition, a platform 157 is coupled to the drive module 163, the strip 150 is located on the platform 157, and the platform 157 is coupled to the movable mount 162.
於本實施例中,平移組件161包含兩個平移軸164與複數個平移件165,該些個平移件165對稱設置於活動座162之底部,此外,複數個固定件166固定於固定座151,並分別位於該些個平移件165之內側,而對應於該些個平移件165,每一個平移軸164分別穿過相對應之兩個平移件165與兩個固定件166,且平移軸164之兩端分別設置於兩個平移件165,平移軸164可平移於固定件166,即平移組件161設置於活動座162與固定座151,且平移於固定座151。每一個平移件165與每一個固定件166之間具有一間距D,即活動座162相對於固定座151可平移之距離為間距D。該些個固定件166限制活動座162之移動距離,驅動模組163驅使活動座162往前移動時,後方之固定件166會阻擋後方之平移件165,而限制後方之平移件165的移動距離,同理當驅動模組163驅動活動座162向後移動時,則前方之固定件166會限制前方之平移件165的移動距離。In this embodiment, the translating assembly 161 includes two translational shafts 164 and a plurality of translating members 165. The translating members 165 are symmetrically disposed at the bottom of the movable seat 162. In addition, a plurality of fixing members 166 are fixed to the fixing base 151. And respectively located on the inner side of the translation members 165, and corresponding to the plurality of translation members 165, each of the translation axes 164 respectively pass through the corresponding two translation members 165 and two fixing members 166, and the translation axis 164 The two ends are respectively disposed on the two sliding members 165 , and the translational shaft 164 is translatable to the fixing member 166 , that is, the translation assembly 161 is disposed on the movable seat 162 and the fixing base 151 , and is translated to the fixing base 151 . Each of the translating members 165 has a spacing D between each of the fixing members 166, that is, the movable seat 162 is translatable with respect to the fixing base 151 by a distance D. The fixing members 166 limit the moving distance of the movable seat 162. When the driving module 163 drives the movable seat 162 to move forward, the rear fixing member 166 blocks the rear translation member 165, and restricts the moving distance of the rear translation member 165. Similarly, when the driving module 163 drives the movable seat 162 to move backward, the front fixing member 166 limits the moving distance of the forward translation member 165.
承上所述,該些個夾放單元155分別設置於基座10與移行模組153之活動座162,位於基座10之夾放單元155亦可設置於固定座151。本實施例以三個夾放單元155為例進行以下說明,活動座162具有一開口168,於本發明之一實施例中,開口168設置於活動座162之中心處。二個夾放單元155分別設置於活動座162之前後兩側。另一夾放單元155則設置於基座10或者固定座151,該些個夾放單元155係呈直線排列。再者,一導電件181固定於一絕緣板183,絕緣板183設置於固定座151,並對應於開口168,以設置導電件181於固定座151,導電件181耦接一電源供應單元30(如第十一圖所示)之陽極。一定位模組185固定於絕緣板183,以設置於固定座151,定位模組185包括兩個定位件1851,該兩個定位件1851分別連接於導電件181之兩側,該兩個定位件1851之間則具有一通道1853,以供料帶150通過,且可用於定位料帶150。料帶150通過該些夾放單元155與通道1853,由於通道1853之下方即為導電件181,如此料帶150之一表面則接觸於導電件181。電極模組13之電極131對應於位於開口168之料帶150,以加工料帶150。As described above, the clamping units 155 are respectively disposed on the base 10 and the movable seat 162 of the transition module 153. The clamping unit 155 located in the base 10 can also be disposed on the fixing base 151. In the embodiment, the three clamping units 155 are taken as an example. The movable seat 162 has an opening 168. In an embodiment of the invention, the opening 168 is disposed at the center of the movable seat 162. Two clamping units 155 are respectively disposed on the front and rear sides of the movable seat 162. The other clamping unit 155 is disposed on the base 10 or the fixing base 151, and the clamping units 155 are arranged in a straight line. Furthermore, a conductive member 181 is fixed to an insulating plate 183. The insulating plate 183 is disposed on the fixing base 151 and corresponding to the opening 168 to provide a conductive member 181 to the fixing base 151. The conductive member 181 is coupled to a power supply unit 30 ( The anode as shown in Figure 11). A positioning module 185 is fixed to the insulating plate 183 to be disposed on the fixing base 151. The positioning module 185 includes two positioning members 1851. The two positioning members 1851 are respectively connected to two sides of the conductive member 181. Between 1851 there is a passage 1853 for the feed belt 150 to pass through and can be used to position the strip 150. The strip 150 passes through the pinch unit 155 and the channel 1853. Since the bottom of the channel 1853 is the conductive member 181, one surface of the strip 150 contacts the conductive member 181. The electrode 131 of the electrode module 13 corresponds to the strip 150 at the opening 168 to process the strip 150.
請一併參閱第五A圖,其係為本發明之驅動模組之一實施例之剖視圖。如圖所示,驅動模組163包含一驅動器1631、一螺桿1633、一移動件1635與一連接組件1637。螺桿1633連接於驅動器1631。於本發明之一實施例中,驅動器1631為馬達。移動件1635設置於螺桿1633,當驅動器1631旋轉螺桿1633時,移動件1635移動於螺桿1633。連接組件1637之一端連接於移動件1635,連接組件1637之另一端連接於活動座162,如此驅動器1631運作時,移動件1635則帶動活動座162移動。連接組件1637包括一傳輸件16371、一第一連接件16373、一第二連接件16375與一連接座16377。傳輸件16371之一端連接於移動件1635,第一連接件16373設置於傳輸件16371之另一端,第二連接件16375設置於第一連接件16373,連接座16377設置於第二連接件16375與活動座162,以帶動活動座162。此外,驅動模組163更包含一殼體1639,螺桿1633與移動件1635與傳輸件16371容置於殼體1639。Please refer to FIG. 5A, which is a cross-sectional view of an embodiment of the driving module of the present invention. As shown, the drive module 163 includes a driver 1631, a screw 1633, a moving member 1635, and a connecting assembly 1637. A screw 1633 is coupled to the driver 1631. In one embodiment of the invention, the driver 1631 is a motor. The moving member 1635 is disposed on the screw 1633, and when the driver 1631 rotates the screw 1633, the moving member 1635 moves to the screw 1633. One end of the connecting component 1637 is connected to the moving member 1635, and the other end of the connecting component 1637 is connected to the movable seat 162. When the driving device 1631 is in operation, the moving member 1635 drives the movable seat 162 to move. The connecting component 1637 includes a transmitting member 16371, a first connecting member 16373, a second connecting member 16375 and a connecting seat 16377. One end of the transmission member 16371 is connected to the moving member 1635, the first connecting member 16373 is disposed at the other end of the transmitting member 16371, the second connecting member 16375 is disposed at the first connecting member 16373, and the connecting seat 16377 is disposed at the second connecting member 16375 and the movable portion Block 162 to drive the movable seat 162. In addition, the driving module 163 further includes a housing 1639, and the screw 1633 and the moving member 1635 and the transmitting member 16371 are received in the housing 1639.
請一併參閱第五B圖,其係為本發明之夾放單元之一實施例之剖視圖。如圖所示,本發明之夾放單元155包含一本體1551、一通道1553、一抵壓件1555與一彈性體1557。通道1553位於本體1551之底部,以供料帶150通過。抵壓件1555設置於本體1551之內部,其對應於通道1553。彈性體1557抵於抵壓件1555。於本發明之一實施例中,彈性體1557可為彈簧。當彈性體1557受壓而驅使抵壓件1555往下移動時,抵壓件1555抵住料帶150,如此料帶150即被夾持。相反地,當彈性體1557未受壓時,抵壓件1555即不會抵住料帶150,而料帶150即可被移動。Please refer to FIG. 5B, which is a cross-sectional view of an embodiment of the pinch unit of the present invention. As shown in the figure, the clamping unit 155 of the present invention comprises a body 1551, a channel 1553, a pressing member 1555 and an elastic body 1557. The channel 1553 is located at the bottom of the body 1551 to pass the feed strip 150. The pressing member 1555 is disposed inside the body 1551, which corresponds to the passage 1553. The elastomer 1557 is in contact with the abutting member 1555. In an embodiment of the invention, the elastomer 1557 can be a spring. When the elastomer 1557 is pressed to urge the pressing member 1555 downward, the pressing member 1555 is pressed against the tape 150, so that the tape 150 is clamped. Conversely, when the elastomer 1557 is uncompressed, the abutment 1555 does not resist the strip 150 and the strip 150 can be moved.
請一併參閱第六圖,其係為本發明之電化學加工裝置之一使用狀態示意圖。如圖所示,料帶輸送機構15輸送料帶150通過電極模組13之電極131下方,電極傳送模組11驅使電極模組13之電極131往下移動,而對料帶150進行電化學加工。請一併參閱第七圖,其係為第六圖之A區域的放大圖。如圖所示,於本實施例中,係利用電極131對料帶150進行電化學加工,以製作齒條,但本發明之連續式電化學加工裝置1不限制於製作齒條。電極131之輪廓係可依據欲形成於料帶150之輪廓而改變。本實施例之電極131之輪廓對應於形成在料帶150之齒槽1501的輪廓。另外,電極模組13更包含一阻擋件132與一電解液流道133,阻擋件132設置於電極131,電解液流道133設置於電極131與阻擋件132之間。進行電化學加工時,電源供應單元30(如第十一圖所示)之陽極耦接於導電件181,而陰極耦接於電極模組13之電極131。電解液則經電解液流道133傳輸至電極131與料帶150之間。Please refer to the sixth figure, which is a schematic diagram of the state of use of one of the electrochemical processing devices of the present invention. As shown in the figure, the tape conveying mechanism 15 transports the tape 150 through the electrode 131 of the electrode module 13, and the electrode transfer module 11 drives the electrode 131 of the electrode module 13 to move downward, and electrochemically processes the tape 150. . Please refer to the seventh figure together, which is an enlarged view of the A area of the sixth figure. As shown in the figure, in the present embodiment, the strip 150 is electrochemically processed by the electrode 131 to form a rack, but the continuous electrochemical processing apparatus 1 of the present invention is not limited to the manufacture of a rack. The contour of the electrode 131 can vary depending on the contour to be formed on the strip 150. The outline of the electrode 131 of the present embodiment corresponds to the contour of the gullet 1501 formed in the tape 150. In addition, the electrode module 13 further includes a blocking member 132 and an electrolyte flow channel 133. The blocking member 132 is disposed on the electrode 131, and the electrolyte flow channel 133 is disposed between the electrode 131 and the blocking member 132. During the electrochemical processing, the anode of the power supply unit 30 (as shown in FIG. 11 ) is coupled to the conductive member 181 , and the cathode is coupled to the electrode 131 of the electrode module 13 . The electrolyte is transferred between the electrode 131 and the strip 150 through the electrolyte flow path 133.
請一併參閱第八圖與第九圖,其係為本發明之電化學加工裝置之使用狀態示意圖。如圖所示,當連續式電化學加工裝置1已形成齒槽1501於料帶150時,電極傳送模組11往上移動電極模組13之電極131。料帶輸送機構15往前移動料帶150,以將料帶150之已完成電化學加工之區段自電極131之下方移開,而料帶150之未進行電化學加工之區段移動於電極131之下方。於本實施例中,當料帶輸送機構15往前移動料帶150時,設置於活動座162之該些個夾放單元155皆夾持料帶150,以固定料帶150,而位於基座10之夾放單元155則未夾持料帶150,如此驅動模組163驅動活動座162往前移動時,料帶150被位於活動座162之該些夾放單元155夾持而向前移動。之後,位於活動座162之該些夾放單元155不夾持料帶150,而位於基座10之夾放單元155則夾持料帶150,此時如第九圖所示,驅動模組163驅使活動座162向後移動,料帶150受到位於基座10之夾放單元155夾持而固定不移動。如此重複上述步驟即可向前輸送料帶150。Please refer to the eighth and ninth drawings, which are schematic diagrams showing the state of use of the electrochemical processing device of the present invention. As shown, when the continuous electrochemical machining device 1 has formed the slot 1501 in the strip 150, the electrode transfer module 11 moves the electrode 131 of the electrode assembly 13 upward. The tape conveying mechanism 15 moves the tape 150 forward to remove the electrochemically processed section of the tape 150 from below the electrode 131, and the unprocessed section of the tape 150 moves to the electrode. Below 131. In the embodiment, when the tape conveying mechanism 15 moves the tape 150 forward, the plurality of clamping units 155 disposed on the movable seat 162 clamp the tape 150 to fix the tape 150, and the base is located at the base. The pinch unit 155 of the 10 does not hold the tape 150. When the driving module 163 drives the movable seat 162 to move forward, the tape 150 is clamped by the pinching units 155 of the movable seat 162 to move forward. Thereafter, the pinch units 155 located in the movable seat 162 do not clamp the tape 150, and the pinch unit 155 located in the base 10 holds the tape 150. At this time, as shown in the ninth figure, the driving module 163 is shown. The movable seat 162 is driven to move backward, and the tape 150 is held by the pinch unit 155 located at the base 10 to be fixed and not moved. The tape 150 can be conveyed forward by repeating the above steps in this manner.
本實施例中,電化學加工裝置1可連續對料帶150進行電化學加工,尤其適用於薄型狀工件,如此可提高電化學加工之效能,且便於收料與運送。In the embodiment, the electrochemical processing device 1 can continuously perform electrochemical processing on the material strip 150, and is particularly suitable for a thin shaped workpiece, so that the performance of the electrochemical processing can be improved, and the material collection and transportation can be facilitated.
請參閱第十圖,其係為本發明之連續式電化學加工裝置之另一實施例之立體圖。如圖所示,連續式電化學加工裝置1更可包含一檢測模組19,其設置於架體17,檢測模組19包括一移動機構191與一檢測單元193,檢測單元193設置於移動機構191。移動機構191包括一第一移動模組1911與一第二移動模組1913,第一移動模組1911設置於架體17,其可上下移動,第二移動模組1913連接於第一移動模組1911,其可水平移動。檢測單元193設置於第二移動模組1913。移動機構191可帶動檢測單元193,使得檢測單元193對應於已完成加工之料帶150,以檢測已完成加工之料帶150。於本發明之一實施例中,檢測單元193可為一光學式檢測器。Please refer to the tenth figure, which is a perspective view of another embodiment of the continuous electrochemical processing apparatus of the present invention. As shown in the figure, the continuous electrochemical processing device 1 further includes a detecting module 19 disposed on the frame body 17. The detecting module 19 includes a moving mechanism 191 and a detecting unit 193. The detecting unit 193 is disposed on the moving mechanism. 191. The mobile unit 191 includes a first mobile module 1911 and a second mobile module 1913. The first mobile module 1911 is disposed on the frame 17 and can be moved up and down. The second mobile module 1913 is connected to the first mobile module. 1911, which can move horizontally. The detecting unit 193 is disposed in the second moving module 1913. The moving mechanism 191 can drive the detecting unit 193 such that the detecting unit 193 corresponds to the processed tape 150 to detect the processed tape 150. In an embodiment of the invention, the detecting unit 193 can be an optical detector.
請參閱第十一圖,其係為本發明之連續式電化學加工裝置之控制模組之一實施例之方塊圖。如圖所示,本發明之電化學加工裝置1更包含一控制模組20、電源供應單元30與一電解液傳輸模組40。控制模組20耦接檢測單元193、電極傳送模組11、電源供應單元30與電解液傳輸模組40。電源供應單元30耦接電極模組13與導電件181,以供應電源至電極131與料帶150。電解液傳輸模組40對應電極模組13而設置,以傳輸電解液至電解液流道133。Please refer to FIG. 11 , which is a block diagram of an embodiment of a control module of a continuous electrochemical processing device of the present invention. As shown, the electrochemical processing apparatus 1 of the present invention further includes a control module 20, a power supply unit 30, and an electrolyte transfer module 40. The control module 20 is coupled to the detecting unit 193, the electrode transfer module 11, the power supply unit 30, and the electrolyte transport module 40. The power supply unit 30 is coupled to the electrode module 13 and the conductive member 181 to supply power to the electrode 131 and the strip 150. The electrolyte transfer module 40 is disposed corresponding to the electrode module 13 to transfer the electrolyte to the electrolyte flow path 133.
檢測單元193檢測加工後之料帶150時,其會產生一檢測資訊,而表示料帶150之輪廓的狀態。控制模組20接收檢測資訊,並依據檢測資訊得知料帶150的輪廓是否與預定輪廓有差異。若兩者之間有差異時,控制模組20會調整電化學加工裝置1之加工參數,而修正差異,以提升電化學加工之精度。控制模組20可控制電極傳送模組11,以調整電極131之加工路徑。控制模組20也可控制電解液傳輸模組40,以調整傳輸電解液之壓力,或者控制模組20控制電源供應單元30,以控制電壓之強度。於本發明之一實施例中,控制模組20可為一電腦、一微處理晶片或者其它具資訊運算處理之電子裝置。When the detecting unit 193 detects the processed tape 150, it generates a detection information indicating the state of the outline of the tape 150. The control module 20 receives the detection information and determines whether the contour of the tape 150 is different from the predetermined contour based on the detection information. If there is a difference between the two, the control module 20 adjusts the processing parameters of the electrochemical processing device 1 and corrects the difference to improve the accuracy of the electrochemical machining. The control module 20 can control the electrode transfer module 11 to adjust the processing path of the electrode 131. The control module 20 can also control the electrolyte delivery module 40 to adjust the pressure of the electrolyte delivery, or the control module 20 can control the power supply unit 30 to control the strength of the voltage. In an embodiment of the invention, the control module 20 can be a computer, a micro-processing chip or other electronic device with information processing.
如第十一圖所示,控制模組20包括一第一資料庫22、一第二資料庫24、一運算單元26以及一控制單元28。運算單元26耦接第一資料庫22、第二資料庫24與控制單元28。第一資料庫22儲存一參考資訊,此參考資訊為電化學加工裝置1欲形成於料帶150之預定輪廓的相關資訊,例如預定形成於料帶150之齒條的尺寸與加工條件(加工路徑、電壓強度或者傳輸電解液之壓力等)。第二資料庫24儲存複數筆參考加工參數與複數筆對照資訊,該些筆對照資訊分別對應於該些筆參考加工參數,該些筆對照資訊對應於料帶150之多種輪廓狀態。於本發明之一實施例中,第二資料庫24之該些筆對照資訊包含形成於料帶150之輪廓與預定輪廓之多種差異,而該些筆參考加工參數則分別對應於該些筆對照資訊,例如形成於料帶150之輪廓與預定輪廓之差異為第一數值,則對應第一參考加工參數,若形成於料帶150之輪廓與預定輪廓之差異為第二數值,則對應第二參考加工參數。As shown in FIG. 11 , the control module 20 includes a first database 22 , a second database 24 , an operation unit 26 , and a control unit 28 . The computing unit 26 is coupled to the first database 22, the second database 24, and the control unit 28. The first database 22 stores a reference information which is information related to a predetermined contour of the strip 150 to be formed by the electrochemical processing apparatus 1, such as the size and processing conditions of the racks to be formed on the strip 150 (machining path) , voltage strength or pressure of the transport electrolyte, etc.). The second database 24 stores a plurality of reference processing parameters and a plurality of matching information corresponding to the pen reference processing parameters respectively corresponding to the plurality of contour states of the tape 150. In an embodiment of the present invention, the pen control information of the second database 24 includes a plurality of differences formed between the contour of the tape 150 and the predetermined contour, and the pen reference processing parameters respectively correspond to the pen comparisons. The information, for example, the difference between the contour formed on the strip 150 and the predetermined contour is a first value, corresponding to the first reference processing parameter, and if the difference between the contour formed on the strip 150 and the predetermined contour is the second value, the second corresponding Refer to the processing parameters.
承接上述,運算單元26接收檢測資訊,並比對檢測資訊與第一資料庫22之參考資訊,而產生一比對資訊,且依據比對資訊參考該些筆對照資訊,即可得知對應之參考加工參數,並依據參考加工參數決定後續進行電化學加工之加工參數,而控制電極傳送模組11、電源供應單元30或/及電解液傳輸模組40。於本發明之一實施例中,運算單元26傳送決定之加工參數至控制單元28,控制單元28依據加工參數控制電極傳送模組11、電源供應單元30或/及電解液傳輸模組40。第二資料庫24的該些筆參考加工參數是預先依據預定輪廓與各種加工條件,經過電化學加工試驗或者模擬計算而得知,以作為運算單元26決定加工參數的參考依據。由上述說明可知,本發明之電化學加工裝置1可在電化學加工後量測料帶150,以得知已加工後之料帶150的加工狀態,例如加工誤差,並依據此加工狀態決定後續進行電化學加工的加工條件,以補償加工誤差。In the above, the operation unit 26 receives the detection information, compares the detection information with the reference information of the first database 22, and generates a comparison information, and according to the comparison information, the reference information is obtained, and the corresponding information is known. The electrode transfer module 11, the power supply unit 30 or/and the electrolyte transfer module 40 are controlled by referring to the processing parameters and determining the processing parameters of the subsequent electrochemical processing according to the reference processing parameters. In an embodiment of the present invention, the arithmetic unit 26 transmits the determined processing parameters to the control unit 28, and the control unit 28 controls the electrode transfer module 11, the power supply unit 30, or/and the electrolyte transfer module 40 according to the processing parameters. The pen reference processing parameters of the second database 24 are known in advance according to a predetermined contour and various processing conditions, and are subjected to an electrochemical machining test or a simulation calculation as a reference for determining the processing parameters by the arithmetic unit 26. It can be seen from the above description that the electrochemical processing device 1 of the present invention can measure the tape 150 after electrochemical processing to know the processing state of the processed tape 150, such as processing error, and determine the subsequent processing according to the processing state. Processing conditions for electrochemical machining to compensate for machining errors.
綜合上述,本發明之連續式電化學加工裝置包含料帶輸送機構,其可輸送料帶,以達成連續對料帶進行電化學加工之目的。此外,本發明之電化學加工裝置更可包含檢測模組,其可檢測加工後之料帶,而得知加工誤差,以調整電化學加工之加工條件。In summary, the continuous electrochemical processing apparatus of the present invention comprises a strip conveying mechanism that can transport a strip to achieve continuous electrochemical processing of the strip. In addition, the electrochemical processing apparatus of the present invention may further comprise a detection module that can detect the processed strip and know the processing error to adjust the processing conditions of the electrochemical machining.
由上述可知,本發明確實已經達於突破性之結構,而具有改良之發明內容,同時又能夠達到產業上利用性與進步性,當符合專利法之規定,爰依法提出新型專利申請,懇請 鈞局審查委員授予合法專利權,至為感禱。It can be seen from the above that the present invention has indeed achieved a breakthrough structure, and has improved invention content, and at the same time, can achieve industrial utilization and progress. When complying with the provisions of the Patent Law, the new patent application is filed according to law. The Board of Review examiners granted legal patent rights and was praying.
1‧‧‧電化學加工裝置 1‧‧‧Electrochemical processing equipment
10‧‧‧基座 10‧‧‧ Pedestal
11‧‧‧電極傳送模組 11‧‧‧Electrode transfer module
13‧‧‧電極模組 13‧‧‧Electrode module
131‧‧‧電極 131‧‧‧electrode
15‧‧‧料帶輸送機構 15‧‧‧ tape conveyor
150‧‧‧料帶 150‧‧‧Material
151‧‧‧固定座 151‧‧‧ fixed seat
153‧‧‧移行模組 153‧‧‧Transition module
155‧‧‧夾放單元 155‧‧‧Snap unit
17‧‧‧架體 17‧‧‧ ‧ body
Claims (10)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104141262A TWI593492B (en) | 2015-12-09 | 2015-12-09 | Continuous electrochemical processing equipment |
| US14/984,114 US20170167047A1 (en) | 2015-12-09 | 2015-12-30 | Continuous electrochemical processing apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW104141262A TWI593492B (en) | 2015-12-09 | 2015-12-09 | Continuous electrochemical processing equipment |
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| Publication Number | Publication Date |
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| TW201720561A true TW201720561A (en) | 2017-06-16 |
| TWI593492B TWI593492B (en) | 2017-08-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW104141262A TWI593492B (en) | 2015-12-09 | 2015-12-09 | Continuous electrochemical processing equipment |
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| US (1) | US20170167047A1 (en) |
| TW (1) | TWI593492B (en) |
Cited By (1)
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|---|---|---|---|---|
| TWI790786B (en) * | 2021-10-21 | 2023-01-21 | 瑞洲科技股份有限公司 | Workpiece Positioning Mechanism for Electrochemical Machining Machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US6081986A (en) * | 1996-12-05 | 2000-07-04 | Miyano; Toshiharu Tom | Automated machine tool including a plurality of processing units |
| TWI286495B (en) * | 2005-12-02 | 2007-09-11 | Metal Ind Res & Dev Ct | A pre-cleaning apparatus for a continuity forging material tape |
| CN100484692C (en) * | 2006-06-14 | 2009-05-06 | 德刚股份有限公司 | Method for making anti-theft anti-loose spacer |
| US9333577B2 (en) * | 2008-08-29 | 2016-05-10 | General Electric Company | Electro discharge machining apparatus and method |
| TWI522195B (en) * | 2013-07-18 | 2016-02-21 | Metal Ind Res & Dev Ct | Continuous processing system and its processing method |
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2015
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| TWI790786B (en) * | 2021-10-21 | 2023-01-21 | 瑞洲科技股份有限公司 | Workpiece Positioning Mechanism for Electrochemical Machining Machine |
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| TWI593492B (en) | 2017-08-01 |
| US20170167047A1 (en) | 2017-06-15 |
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