TW201724569A - Light emitting diode package structure and light emitting diode module - Google Patents
Light emitting diode package structure and light emitting diode module Download PDFInfo
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- TW201724569A TW201724569A TW106106250A TW106106250A TW201724569A TW 201724569 A TW201724569 A TW 201724569A TW 106106250 A TW106106250 A TW 106106250A TW 106106250 A TW106106250 A TW 106106250A TW 201724569 A TW201724569 A TW 201724569A
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- 239000008393 encapsulating agent Substances 0.000 claims description 63
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 10
- 239000000084 colloidal system Substances 0.000 claims description 7
- 238000005286 illumination Methods 0.000 claims description 4
- 239000002245 particle Substances 0.000 description 57
- 239000000758 substrate Substances 0.000 description 20
- 239000004065 semiconductor Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 5
- 238000000605 extraction Methods 0.000 description 5
- 230000005855 radiation Effects 0.000 description 5
- 229910002601 GaN Inorganic materials 0.000 description 2
- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
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Abstract
Description
本發明關於一種發光二極體封裝結構及發光二極體模組,尤指一種可實現無封裝基板之封裝的發光二極體封裝結構及發光二極體模組。 The invention relates to a light emitting diode package structure and a light emitting diode module, in particular to a light emitting diode package structure and a light emitting diode module capable of realizing a package without a package substrate.
請參閱第1圖,第1圖為先前技術之發光二極體封裝結構1的示意圖。如第1圖所示,發光二極體封裝結構1包含一封裝基板10、一發光二極體晶片12以及一封裝膠體14。發光二極體晶片12設置於封裝基板10上,且封裝膠體14點膠於封裝基板10與發光二極體晶片12上,以對發光二極體晶片12進行封裝,也就是說,發光二極體晶片12是位於封裝基板10與封裝膠體14之間。由於發光二極體晶片12需先設置於封裝基板10上才能進行封裝,製作較為不便,使得產能無法提升。 Please refer to FIG. 1 , which is a schematic diagram of a prior art light emitting diode package structure 1 . As shown in FIG. 1 , the LED package structure 1 includes a package substrate 10 , a light emitting diode chip 12 , and an encapsulant 14 . The LED chip 12 is disposed on the package substrate 10, and the encapsulant 14 is dispensed on the package substrate 10 and the LED substrate 12 to encapsulate the LED chip 12, that is, the LED The bulk wafer 12 is located between the package substrate 10 and the encapsulant 14. Since the LED chip 12 needs to be disposed on the package substrate 10 before being packaged, the fabrication is inconvenient, and the throughput cannot be improved.
本發明提供一種可實現無封裝基板之封裝的發光二極體封裝結構及發光二極體模組,以解決上述之問題。 The invention provides a light emitting diode package structure and a light emitting diode module capable of realizing a package without a package substrate, so as to solve the above problems.
根據一實施例,本發明之發光二極體封裝結構包含一第一透光板、一發光單元以及一第一封裝膠體。發光單元設置於第一透光板上。第一封裝膠體設置於發光單元與第一透光板之間且包覆部分發光單元。第一封裝膠體之一第一側表面與第一透光板之一第二側表面切齊。至少部分發光單元發出之光線依序穿過第一封裝膠體與第一透光板而射出。 According to an embodiment, the LED package structure of the present invention comprises a first light transmissive plate, a light emitting unit and a first encapsulant. The light emitting unit is disposed on the first light transmissive plate. The first encapsulant is disposed between the light emitting unit and the first light transmissive plate and covers a portion of the light emitting unit. One of the first side surfaces of the first encapsulant is aligned with the second side surface of one of the first light transmissive plates. At least a portion of the light emitted by the light emitting unit sequentially passes through the first encapsulant and the first light transmissive plate to be emitted.
較佳地,第一封裝膠體內摻雜複數個第一螢光粒子,且第一螢光粒子的放射波長(Emission Wavelength)大於發光單元的主發光波長。 Preferably, the first encapsulating gel is doped with a plurality of first fluorescent particles, and the emission wavelength of the first fluorescent particles is greater than the main emission wavelength of the light emitting unit.
較佳地,第一封裝膠體包含一第一部分以及一第二部分,第一部分位於發光單元與第二部分之間,且第一部分中的第一螢光粒子之濃度小於第二部分中的第一螢光粒子之濃度。 Preferably, the first encapsulant comprises a first portion and a second portion, the first portion being located between the light emitting unit and the second portion, and the concentration of the first fluorescent particles in the first portion is less than the first in the second portion The concentration of fluorescent particles.
較佳地,第一封裝膠體內更包含複數個第二螢光粒子,且第一螢光粒子之放射波長小於第二螢光粒子之放射波長。 Preferably, the first encapsulating gel further comprises a plurality of second fluorescent particles, and the first fluorescent particles have a radiation wavelength smaller than a radiation wavelength of the second fluorescent particles.
較佳地,第一封裝膠體包含一第一部分以及一第二部分,第一部分位於發光單元與第二部分之間,第一部分內摻雜複數個第一螢光粒子,第二部分內摻雜複數個第二螢光粒子,第一螢光粒子的放射波長大於發光單元的主發光波長,且第一螢光粒子之放射波長小於第二螢光粒子之放射波長。 Preferably, the first encapsulant comprises a first portion and a second portion, the first portion is located between the light emitting unit and the second portion, the first portion is doped with a plurality of first fluorescent particles, and the second portion is doped with a plurality of first fluorescent particles The second fluorescent particles have a radiation wavelength of the first fluorescent particles greater than a primary emission wavelength of the light emitting unit, and the emission wavelength of the first fluorescent particles is smaller than the emission wavelength of the second fluorescent particles.
較佳地,發光單元與第一封裝膠體之第一側表面的距離大於發光單元與第一封裝膠體之一第一底表面間的距離,且第一透光板連接於第一封裝膠體之第一底表面。 Preferably, the distance between the light emitting unit and the first side surface of the first encapsulant is greater than the distance between the light emitting unit and the first bottom surface of the first encapsulant, and the first transparent plate is connected to the first encapsulant. a bottom surface.
根據另一實施例,本發明之發光二極體模組包含一承載座以及一如上所述之發光二極體封裝結構。發光二極體封裝結構設置於承載座上並與承載座電性連接。 In accordance with another embodiment, a light emitting diode module of the present invention includes a carrier and a light emitting diode package structure as described above. The LED package structure is disposed on the carrier and electrically connected to the carrier.
綜上所述,本發明可利用封裝膠體及透光板直接將多個發光單元封裝後進行切割,以完成發光二極體封裝結構之製作,進而實現無封裝基板之封裝。於切割後的發光二極體封裝結構中,封裝膠體之側表面即會與透光板之側表面切齊。由於本發明係為無封裝基板之封裝,只要將以封裝膠體及透光板封裝後的發光單元進行切割,即可完成發光二極體封裝結構之製作,因此本發明之發光二極體封裝結構製作相當方便,可有效提升產能。此外,本發明係利用透光板對封裝膠體進行定型,可不用額外模具的製作,進而節省成本。由於透光板之硬度大於封裝膠體之硬度,在後續將發光二極體封裝結構設置於承載座上時,透光板可保護發光單元,進而避免因外力破壞而影響出光。再者,本發明可於封裝膠體內摻雜螢光粒子,並且藉由調整螢光粒子的濃度及/或放射波長,來調整出光效率與光線顏色,同樣地,透光板也可 以保護螢光粒子,具有防止封裝膠體表面的螢光粒子脫落的功效。 In summary, the present invention can directly package a plurality of light-emitting units by using a package colloid and a light-transmitting plate, thereby completing the fabrication of the light-emitting diode package structure, thereby realizing the package without the package substrate. In the light-emitting diode package structure after cutting, the side surface of the encapsulant is aligned with the side surface of the light-transmitting plate. Since the present invention is a package without a package substrate, the light-emitting diode packaged by the package gel and the light-transmissive plate can be cut to complete the fabrication of the light-emitting diode package structure, and thus the light-emitting diode package structure of the present invention. The production is quite convenient and can effectively increase the production capacity. In addition, the present invention utilizes a light-transmitting plate to shape the encapsulant, which eliminates the need for additional molds, thereby saving costs. Since the hardness of the light-transmitting plate is greater than the hardness of the package colloid, when the light-emitting diode package structure is disposed on the carrier, the light-transmitting plate can protect the light-emitting unit, thereby preventing the light from being affected by external force damage. Furthermore, the present invention can dope the phosphor particles in the encapsulating gel, and adjust the light efficiency and the light color by adjusting the concentration and/or the radiation wavelength of the phosphor particles. Similarly, the light transmissive plate can also be used. It protects the fluorescent particles and has the effect of preventing the fluorescent particles on the surface of the encapsulant from falling off.
關於本發明之優點與精神可以藉由以下的發明詳述及所附圖式得到進一步的瞭解。 The advantages and spirit of the present invention will be further understood from the following detailed description of the invention.
1、2、3、4、5、6、7、11‧‧‧發光二極體封裝結構 1, 2, 3, 4, 5, 6, 7, 11‧‧‧Lighting diode package structure
8、9、13‧‧‧發光二極體模組 8, 9, ‧ ‧ light-emitting diode modules
10‧‧‧封裝基板 10‧‧‧Package substrate
12‧‧‧發光二極體晶片 12‧‧‧Light Emitter Wafer
14‧‧‧封裝膠體 14‧‧‧Package colloid
20‧‧‧第一透光板 20‧‧‧First light-transmissive plate
22‧‧‧發光單元 22‧‧‧Lighting unit
24‧‧‧第一封裝膠體 24‧‧‧First encapsulant
60‧‧‧第二透光板 60‧‧‧Second light-transmissive plate
62‧‧‧第二封裝膠體 62‧‧‧Second encapsulant
80‧‧‧承載座 80‧‧‧ bearing seat
82‧‧‧第一型接合墊 82‧‧‧ first type joint pad
84‧‧‧第二型接合墊 84‧‧‧Second type joint pad
24a‧‧‧第一部分 24a‧‧‧Part 1
24b‧‧‧第二部分 24b‧‧‧Part II
200‧‧‧第二側表面 200‧‧‧ second side surface
220‧‧‧基板 220‧‧‧Substrate
222‧‧‧第一型半導體層 222‧‧‧First type semiconductor layer
224‧‧‧發光層 224‧‧‧Lighting layer
226‧‧‧第二型半導體層 226‧‧‧Second type semiconductor layer
228‧‧‧第一型電極 228‧‧‧first type electrode
230‧‧‧第二型電極 230‧‧‧Second type electrode
232‧‧‧反射層 232‧‧‧reflective layer
240‧‧‧第一側表面 240‧‧‧First side surface
242‧‧‧第一底表面 242‧‧‧ first bottom surface
244‧‧‧第一螢光粒子 244‧‧‧First fluorescent particles
246‧‧‧第二螢光粒子 246‧‧‧Second fluorescent particles
600‧‧‧第四側表面 600‧‧‧ fourth side surface
620‧‧‧第三側表面 620‧‧‧ third side surface
622‧‧‧第二底表面 622‧‧‧second bottom surface
L‧‧‧光線 L‧‧‧Light
D1、D2、D3‧‧‧距離 D1, D2, D3‧‧‧ distance
第1圖為先前技術之發光二極體封裝結構的示意圖。 Figure 1 is a schematic illustration of a prior art light emitting diode package structure.
第2圖為根據本發明第一實施例之發光二極體封裝結構的示意圖。 Fig. 2 is a schematic view showing a light emitting diode package structure according to a first embodiment of the present invention.
第3圖為以第一封裝膠體及第一透光板封裝多個發光單元的示意圖。 FIG. 3 is a schematic diagram of encapsulating a plurality of light emitting units with a first encapsulant and a first light transmissive plate.
第4圖為根據本發明第二實施例之發光二極體封裝結構的示意圖。 Fig. 4 is a schematic view showing a light emitting diode package structure according to a second embodiment of the present invention.
第5圖為根據本發明第三實施例之發光二極體封裝結構的示意圖。 Fig. 5 is a schematic view showing a light emitting diode package structure according to a third embodiment of the present invention.
第6圖為根據本發明第四實施例之發光二極體封裝結構的示意圖。 Fig. 6 is a schematic view showing a light emitting diode package structure according to a fourth embodiment of the present invention.
第7圖為根據本發明第五實施例之發光二極體封裝結構的示意圖。 Fig. 7 is a schematic view showing a light emitting diode package structure according to a fifth embodiment of the present invention.
第8圖為根據本發明第六實施例之發光二極體封裝結構的示意圖。 Fig. 8 is a schematic view showing a light emitting diode package structure according to a sixth embodiment of the present invention.
第9圖為根據本發明第七實施例之發光二極體模組的示意圖。 Figure 9 is a schematic view of a light emitting diode module in accordance with a seventh embodiment of the present invention.
第10圖為根據本發明第八實施例之發光二極體模組的示意圖。 Figure 10 is a schematic view of a light emitting diode module in accordance with an eighth embodiment of the present invention.
第11圖為根據本發明第九實施例之發光二極體封裝結構的示意圖。 Figure 11 is a schematic view showing a light emitting diode package structure according to a ninth embodiment of the present invention.
第12圖為根據本發明第十實施例之發光二極體模組的示意圖。 Figure 12 is a schematic view of a light emitting diode module in accordance with a tenth embodiment of the present invention.
請參閱第2圖,第2圖為根據本發明第一實施例之發光二極體封裝結構2的示意圖。如第2圖所示,發光二極體封裝結構2包含一第一透光板20、一發光單元22以及一第一封裝膠體24。發光單元22設置於第一透光板20上,而第一封裝膠體24設置於發光單元22與第一透光板20之間且包覆部分發光單元22。 Please refer to FIG. 2, which is a schematic diagram of a light emitting diode package structure 2 according to a first embodiment of the present invention. As shown in FIG. 2, the LED package structure 2 includes a first light-transmissive plate 20, a light-emitting unit 22, and a first encapsulant 24. The light emitting unit 22 is disposed on the first light transmissive plate 20 , and the first encapsulant 24 is disposed between the light emitting unit 22 and the first light transmissive plate 20 and covers the partial light emitting unit 22 .
於此實施例中,發光單元22包含一基板220、一第一型半導體層222、一發光層224、一第二型半導體層226、一第一型電極228、一第二型電極230以及一反射層232。發光單元22可為覆晶式發光二極體晶片,且基 板220之材料可為藍寶石,但不以此為限。第一型半導體層222位於基板220上,發光層224位於第一型半導體層222上,第二型半導體層226位於發光層224上,反射層232位於第二型半導體層226上,第一型電極228與第一型半導體層222電性連接,第二型電極230與第二型半導體層226電性連接,且第一型電極228與第二型電極230外露於第一封裝膠體24外。換言之,第一封裝膠體24並未包覆發光單元22之第一型電極228與第二型電極230。第一型半導體層222可為N型半導體層(例如,N型氮化鎵層),且第二型半導體層226可為P型半導體層(例如,P型氮化鎵層)。此時,第一型電極228即為N型電極,且第二型電極230即為P型電極。需說明的是,發光單元22之發光原理係為習知技藝之人所熟知,在此不再贅述。 In this embodiment, the light emitting unit 22 includes a substrate 220, a first type semiconductor layer 222, a light emitting layer 224, a second type semiconductor layer 226, a first type electrode 228, a second type electrode 230, and a Reflective layer 232. The light emitting unit 22 can be a flip-chip light emitting diode chip, and the base The material of the plate 220 may be sapphire, but is not limited thereto. The first type semiconductor layer 222 is on the substrate 220, the light emitting layer 224 is on the first type semiconductor layer 222, the second type semiconductor layer 226 is on the light emitting layer 224, and the reflective layer 232 is on the second type semiconductor layer 226. The electrode 228 is electrically connected to the first type semiconductor layer 222 , the second type electrode 230 is electrically connected to the second type semiconductor layer 226 , and the first type electrode 228 and the second type electrode 230 are exposed outside the first encapsulant 24 . In other words, the first encapsulant 24 does not cover the first type electrode 228 and the second type electrode 230 of the light emitting unit 22. The first type semiconductor layer 222 may be an N type semiconductor layer (for example, an N type gallium nitride layer), and the second type semiconductor layer 226 may be a P type semiconductor layer (for example, a P type gallium nitride layer). At this time, the first type electrode 228 is an N type electrode, and the second type electrode 230 is a P type electrode. It should be noted that the principle of illumination of the illumination unit 22 is well known to those skilled in the art and will not be described herein.
反射層232之反射率可大於90%,且反射層232之材料可選自金、銀、鋁、銅、鎳及鉻所構成之材料群組,但不以此為限。反射層232可將光線反射,進而增加發光單元22的整體出光效率。需說明的是,本發明可根據實際出光需求決定是否設置反射層232。 The reflective layer 232 may have a reflectance of more than 90%, and the material of the reflective layer 232 may be selected from the group consisting of gold, silver, aluminum, copper, nickel, and chromium, but is not limited thereto. The reflective layer 232 can reflect light, thereby increasing the overall light extraction efficiency of the light emitting unit 22. It should be noted that the present invention can determine whether to provide the reflective layer 232 according to actual light demand.
請參閱第3圖,第3圖為以第一封裝膠體24及第一透光板20封裝多個發光單元22的示意圖。如第3圖所示,本發明可直接將多個發光單元22以第一封裝膠體24封裝後再蓋上第一透光板20定型。接著,再針對每一個發光單元22進行切割,以完成如第2圖所示之發光二極體封裝結構2之製作,進而實現無封裝基板之封裝。於切割後的發光二極體封裝結構2中,第一封裝膠體24之一第一側表面240即會與第一透光板20之一第二側表面200切齊。由於本發明係為無封裝基板之封裝,因此本發明之發光二極體封裝結構2製作相當方便,可有效提升產能。此外,本發明係利用第一透光板20對第一封裝膠體24進行定型,可不用額外模具的製作,進而節省成本。 Please refer to FIG. 3 . FIG. 3 is a schematic diagram of encapsulating a plurality of light emitting units 22 with the first encapsulant 24 and the first transparent plate 20 . As shown in FIG. 3, the present invention can directly package the plurality of light emitting units 22 with the first encapsulant 24 and then cover the first light transmissive plate 20 for shaping. Then, cutting is performed for each of the light-emitting units 22 to complete the fabrication of the light-emitting diode package structure 2 as shown in FIG. 2, thereby realizing the package without the package substrate. In the lithographic LED package structure 2 after cutting, the first side surface 240 of the first encapsulant 24 is aligned with the second side surface 200 of the first light transmissive plate 20. Since the present invention is a package without a package substrate, the light-emitting diode package structure 2 of the present invention is relatively convenient to manufacture and can effectively increase the productivity. In addition, the present invention utilizes the first light-transmitting sheet 20 to shape the first encapsulant 24, thereby eliminating the need for additional molds, thereby saving cost.
如第2圖所示,當發光單元22發光時,至少部分發光單元22發出之光線L即會依序穿過第一封裝膠體24與第一透光板20而射出。於此實施例中,第一透光板20針對發光單元22發出之光線L的透光率可大於90%, 且第一透光板20之材料可為玻璃或陶瓷,但不以此為限。較佳地,發光單元22與第一封裝膠體24之第一側表面240間之距離D1可大於發光單元22與第一封裝膠體24之一第一底表面242間之距離D2,此為搭配發光單元22所發出之光形之設計,以增加發光單元22的整體出光效率及出光角度,其中第一透光板20係連接於第一封裝膠體24之第一底表面242。 As shown in FIG. 2, when the light-emitting unit 22 emits light, at least a part of the light L emitted from the light-emitting unit 22 sequentially passes through the first encapsulant 24 and the first light-transmitting plate 20 to be emitted. In this embodiment, the light transmittance of the light L emitted by the first light-transmitting plate 20 for the light-emitting unit 22 may be greater than 90%. The material of the first light-transmitting plate 20 may be glass or ceramic, but is not limited thereto. Preferably, the distance D1 between the light-emitting unit 22 and the first side surface 240 of the first encapsulant 24 is greater than the distance D2 between the light-emitting unit 22 and the first bottom surface 242 of the first encapsulant 24, which is used for illuminating. The light-emitting shape of the unit 22 is designed to increase the overall light-emitting efficiency and the light-emitting angle of the light-emitting unit 22, wherein the first light-transmitting plate 20 is connected to the first bottom surface 242 of the first encapsulant 24.
於此實施例中,第一封裝膠體24內可摻雜複數個第一螢光粒子244。較佳地,第一螢光粒子244的放射波長(Emission Wavelength)可大於發光單元22的主發光波長。第一螢光粒子244可將發光單元22發出之光線L的波長轉換為另一波長,進而改變發光單元22發出之光線L的顏色,較佳地,發光單元22與第一封裝膠體24之第一側表面240間之距離D1可大於發光單元22與第一封裝膠體24之一第一底表面242間之距離D2,如此一來,發光二極體封裝結構2可具有較佳的光均勻性及光強度。需說明的是,本發明可根據實際出光需求決定是否於第一封裝膠體24內摻雜第一螢光粒子244。 In this embodiment, the first encapsulant 24 may be doped with a plurality of first phosphor particles 244. Preferably, the emission wavelength of the first fluorescent particles 244 may be greater than the main emission wavelength of the light emitting unit 22. The first fluorescent particles 244 can convert the wavelength of the light L emitted by the light emitting unit 22 into another wavelength, thereby changing the color of the light L emitted by the light emitting unit 22, preferably, the light emitting unit 22 and the first encapsulant 24 The distance D1 between the one side surface 240 can be greater than the distance D2 between the light emitting unit 22 and the first bottom surface 242 of the first encapsulant 24, so that the light emitting diode package structure 2 can have better light uniformity. And light intensity. It should be noted that, according to the actual light-emitting requirement, the present invention can determine whether the first phosphor particles 244 are doped in the first encapsulant 24 .
配合第2圖,請參閱第4圖,第4圖為根據本發明第二實施例之發光二極體封裝結構3的示意圖。發光二極體封裝結構3與上述的發光二極體封裝結構2的主要不同之處在於,發光二極體封裝結構3之第一封裝膠體24包含一第一部分24a以及一第二部分24b,第一部分24a位於發光單元22與第二部分24b之間,且第一部分24a中的第一螢光粒子244之濃度小於第二部分24b中的第一螢光粒子244之濃度。藉此,可進一步增加發光單元22的整體出光效率。需說明的是,第4圖中與第2圖中所示相同標號的元件,其作用原理大致相同,在此不再贅述。 Referring to FIG. 2, please refer to FIG. 4, which is a schematic diagram of a light emitting diode package structure 3 according to a second embodiment of the present invention. The main difference between the LED package structure 3 and the above-mentioned LED package structure 2 is that the first encapsulant 24 of the LED package 3 includes a first portion 24a and a second portion 24b. A portion 24a is located between the light emitting unit 22 and the second portion 24b, and the concentration of the first fluorescent particles 244 in the first portion 24a is less than the concentration of the first fluorescent particles 244 in the second portion 24b. Thereby, the overall light extraction efficiency of the light emitting unit 22 can be further increased. It should be noted that the components of the same reference numerals as those shown in FIG. 2 have substantially the same operation principle, and are not described herein again.
配合第2圖,請參閱第5圖,第5圖為根據本發明第三實施例之發光二極體封裝結構4的示意圖。發光二極體封裝結構4與上述的發光二極體封裝結構2的主要不同之處在於,發光二極體封裝結構4之第一封裝膠體24內更包含複數個第二螢光粒子246。於此實施例中,第一螢光粒子244之放射波長可小於第二螢光粒子246之放射波長。換言之,本發明可藉由第一 螢光粒子244與第二螢光粒子246將發光單元22發出之光線L的波長轉換為二相異波長,進而將發光單元22發出之光線L的顏色轉換為二相異顏色,與發光單元22發出之光線L混光後可提高發光二極體封裝結構4的色飽和度。需說明的是,第5圖中與第2圖中所示相同標號的元件,其作用原理大致相同,在此不再贅述。 Referring to FIG. 2, please refer to FIG. 5. FIG. 5 is a schematic diagram of a light emitting diode package structure 4 according to a third embodiment of the present invention. The LED package structure 4 is different from the above-described LED package structure 2 in that the first encapsulant 24 of the LED package 4 further includes a plurality of second phosphor particles 246. In this embodiment, the emission wavelength of the first fluorescent particles 244 may be smaller than the emission wavelength of the second fluorescent particles 246. In other words, the present invention can be made by the first The fluorescent particles 244 and the second fluorescent particles 246 convert the wavelength of the light L emitted from the light emitting unit 22 into a two-phase wavelength, thereby converting the color of the light L emitted from the light emitting unit 22 into a two-phase color, and the light emitting unit 22 When the emitted light L is mixed, the color saturation of the light emitting diode package structure 4 can be improved. It should be noted that the components of the same reference numerals as those shown in FIG. 2 are substantially the same, and will not be described again.
配合第2圖,請參閱第6圖,第6圖為根據本發明第四實施例之發光二極體封裝結構5的示意圖。發光二極體封裝結構5與上述的發光二極體封裝結構2的主要不同之處在於,發光二極體封裝結構5之第一封裝膠體24包含一第一部分24a以及一第二部分24b,第一部分24a位於發光單元22與第二部分24b之間,第一部分24a內摻雜複數個第一螢光粒子244,且第二部分24b內摻雜複數個第二螢光粒子246。於此實施例中,第一螢光粒子244的放射波長可大於發光單元22的主發光波長,且第一螢光粒子244之放射波長可小於第二螢光粒子246之放射波長。發光單元22發出之光線L的顏色可先藉由第一螢光粒子244轉換為另一顏色,再藉由第二螢光粒子246轉換為另一顏色,進而產生不同的發光效果,混光後可提高發光二極體封裝結構5的色飽和度,較佳地,第一螢光粒子244的吸收波長與發光單元22的主發光波長的差值小於150nm,第二螢光粒子246的吸收波長與第一螢光粒子244之放射波長的差值小於150nm,如此可具有較佳的螢光轉換效率。需說明的是,第6圖中與第2圖中所示相同標號的元件,其作用原理大致相同,在此不再贅述。 Referring to FIG. 2, please refer to FIG. 6. FIG. 6 is a schematic diagram of a light emitting diode package structure 5 according to a fourth embodiment of the present invention. The LED package structure 5 is different from the above-mentioned LED package structure 2 in that the first encapsulant 24 of the LED package 5 includes a first portion 24a and a second portion 24b. A portion 24a is located between the light emitting unit 22 and the second portion 24b. The first portion 24a is doped with a plurality of first fluorescent particles 244, and the second portion 24b is doped with a plurality of second fluorescent particles 246. In this embodiment, the emission wavelength of the first fluorescent particles 244 may be greater than the main emission wavelength of the light emitting unit 22, and the emission wavelength of the first fluorescent particles 244 may be smaller than the emission wavelength of the second fluorescent particles 246. The color of the light L emitted by the light-emitting unit 22 can be converted into another color by the first fluorescent particles 244, and then converted into another color by the second fluorescent particles 246, thereby generating different luminous effects, and after mixing The color saturation of the LED package structure 5 can be improved. Preferably, the difference between the absorption wavelength of the first phosphor particles 244 and the main emission wavelength of the illumination unit 22 is less than 150 nm, and the absorption wavelength of the second phosphor particles 246. The difference from the emission wavelength of the first fluorescent particles 244 is less than 150 nm, which may have a better fluorescence conversion efficiency. It should be noted that the components of the same reference numerals as those shown in FIG. 2 have substantially the same operation principle, and are not described herein again.
配合第2圖,請參閱第7圖,第7圖為根據本發明第五實施例之發光二極體封裝結構6的示意圖。發光二極體封裝結構6與上述的發光二極體封裝結構2的主要不同之處在於,發光二極體封裝結構6更包含一第二透光板60以及一第二封裝膠體62,且第一封裝膠體24內無摻雜第一螢光粒子244。如第7圖所示,第二封裝膠體62包覆第一透光板20與第一封裝膠體24,第二透光板60連接第二封裝膠體62的一第二底表面622,且第二封裝 膠體62之一第三側表面620與第二透光板60之一第四側表面600切齊。於此實施例中,第二封裝膠體62內可摻雜複數個第一螢光粒子244,第一螢光粒子244的放射波長可大於發光單元22的主發光波長,且第一螢光粒子244的粒徑可介於3微米到50微米之間。此外,發光單元22與第一封裝膠體24之第一底表面242的距離D2可為第一透光板20與第二封裝膠體62之第二底表面622的距離D3的1到30倍,由於發光單元22所發出之光線L會先經過第一封裝膠體24及第一透光板20後才激發第一螢光粒子244,因此第一封裝膠體24與第二封裝膠體62的厚度比在此範圍內具有較佳的導光效果,因此可導出較多的光線L去激發第一螢光粒子244。藉由上述之結構配置,可進一步增進整體出光效率及變換不同的出光效果。需說明的是,第7圖中與第2圖中所示相同標號的元件,其作用原理大致相同,在此不再贅述。 Referring to FIG. 2, please refer to FIG. 7. FIG. 7 is a schematic diagram of a light emitting diode package structure 6 according to a fifth embodiment of the present invention. The LED package structure 6 is different from the above-mentioned LED package structure 2 in that the LED package 6 further includes a second light-transmissive plate 60 and a second encapsulant 62, and The first phosphor particles 244 are not doped in an encapsulant 24. As shown in FIG. 7 , the second encapsulant 62 covers the first transparent plate 20 and the first encapsulant 24 , and the second transparent plate 60 is connected to a second bottom surface 622 of the second encapsulant 62 , and second Package One of the third side surfaces 620 of the colloid 62 is aligned with one of the fourth side surfaces 600 of the second light transmissive plate 60. In this embodiment, the second encapsulant 62 may be doped with a plurality of first fluorescent particles 244, and the first fluorescent particles 244 may have a larger emission wavelength than the main emission wavelength of the light emitting unit 22, and the first fluorescent particles 244. The particle size can range from 3 microns to 50 microns. In addition, the distance D2 between the light emitting unit 22 and the first bottom surface 242 of the first encapsulant 24 may be 1 to 30 times the distance D3 between the first light transmitting plate 20 and the second bottom surface 622 of the second encapsulant 62, due to The light L emitted from the light-emitting unit 22 passes through the first encapsulant 24 and the first transparent plate 20 to excite the first fluorescent particles 244, so that the thickness ratio of the first encapsulant 24 to the second encapsulant 62 is here. The light guiding effect is better in the range, so that more light L can be derived to excite the first fluorescent particles 244. With the above configuration, the overall light extraction efficiency can be further improved and different light extraction effects can be changed. It should be noted that the components of the same reference numerals as those shown in FIG. 2 have substantially the same operation principle, and are not described herein again.
配合第7圖,請參閱第8圖,第8圖為根據本發明第六實施例之發光二極體封裝結構7的示意圖。發光二極體封裝結構7與上述的發光二極體封裝結構6的主要不同之處在於,發光二極體封裝結構7之第二封裝膠體62內更包含複數個第二螢光粒子246。於此實施例中,第二螢光粒子246的放射波長可大於第一螢光粒子244的放射波長。換言之,本發明可藉由第一螢光粒子244與第二螢光粒子246將發光單元22發出之光線L的波長轉換為二相異波長,進而將發光單元22發出之光線L的顏色轉換為二相異顏色,混色後可提高發光二極體封裝結構7的色飽和度。需說明的是,第8圖中與第7圖中所示相同標號的元件,其作用原理大致相同,在此不再贅述。 Referring to FIG. 7, reference is made to FIG. 8, which is a schematic diagram of a light emitting diode package structure 7 according to a sixth embodiment of the present invention. The LED package structure 7 is different from the above-described LED package structure 6 in that the second encapsulant 62 of the LED package 7 further includes a plurality of second phosphor particles 246. In this embodiment, the emission wavelength of the second fluorescent particles 246 may be greater than the emission wavelength of the first fluorescent particles 244. In other words, the first fluorescent particle 244 and the second fluorescent particle 246 can convert the wavelength of the light L emitted by the light emitting unit 22 into a two-phase wavelength, thereby converting the color of the light L emitted by the light emitting unit 22 into The two-phase color can improve the color saturation of the light-emitting diode package structure 7 after color mixing. It should be noted that the components of the same reference numerals as those shown in FIG. 8 have substantially the same operation principle, and are not described herein again.
配合第2圖,請參閱第9圖,第9圖為根據本發明第七實施例之發光二極體模組8的示意圖。如第9圖所示,發光二極體模組8包含一承載座80、一發光二極體封裝結構2、一第一型接合墊82以及一第二型接合墊84。發光二極體封裝結構2設置於承載座80上並與承載座80電性連接。於此實施例中,第一型接合墊82可為N型接合墊,且第二型接合墊84可為P型接合墊。第一型接合墊82與第二型接合墊84設置於承載座80上,且第一 型接合墊82與第二型接合墊84用以電性連接發光二極體封裝結構2。如第9圖所示,發光單元22之第一型電極228與第一型接合墊82電性連接,且發光單元22之第二型電極230與第二型接合墊84電性連接。於此實施例中,承載座80可具有可撓性,例如可撓性電路板,可應用在各種形狀的燈座上,但不以此為限。此外,第9圖中的發光二極體封裝結構2亦可以第4圖至第8圖中的發光二極體封裝結構3-7替換,視實際應用而定。需說明的是,第9圖中與第2圖中所示相同標號的元件,其作用原理大致相同,在此不再贅述。 Referring to FIG. 2, please refer to FIG. 9. FIG. 9 is a schematic diagram of a light-emitting diode module 8 according to a seventh embodiment of the present invention. As shown in FIG. 9, the LED module 8 includes a carrier 80, a light emitting diode package structure 2, a first type bond pad 82, and a second type bond pad 84. The LED package 2 is disposed on the carrier 80 and electrically connected to the carrier 80. In this embodiment, the first type bond pads 82 can be N-type bond pads, and the second type bond pads 84 can be P-type bond pads. The first type bonding pad 82 and the second type bonding pad 84 are disposed on the carrier 80, and the first The bonding pads 82 and the bonding pads 84 are electrically connected to the LED package 2 . As shown in FIG. 9 , the first type electrode 228 of the light emitting unit 22 is electrically connected to the first type bonding pad 82 , and the second type electrode 230 of the light emitting unit 22 is electrically connected to the second type bonding pad 84 . In this embodiment, the carrier 80 can have flexibility, such as a flexible circuit board, and can be applied to various shapes of the socket, but not limited thereto. In addition, the LED package structure 2 in FIG. 9 can also be replaced by the LED package structure 3-7 in FIGS. 4 to 8 depending on the practical application. It should be noted that the components of the same reference numerals as those shown in FIG. 2 have substantially the same operation principle, and are not described herein again.
配合第9圖,請參閱第10圖,第10圖為根據本發明第八實施例之發光二極體模組9的示意圖。發光二極體模組9與上述的發光二極體模組8的主要不同之處在於,發光二極體模組9更包含複數個第一型接合墊82與複數個第二型接合墊84。如第10圖所示,複數個第一型接合墊82與複數個第二型接合墊84設置於承載座80上,用以電性連接複數個發光二極體封裝結構2。換言之,本發明可根據實際出光需求於承載座80上設置一個以上的發光二極體封裝結構2。此外,第10圖中的發光二極體封裝結構2亦可以第4圖至第8圖中的發光二極體封裝結構3-7替換,視實際應用而定。需說明的是,第10圖中與第9圖中所示相同標號的元件,其作用原理大致相同,在此不再贅述。 Referring to FIG. 9, reference is made to FIG. 10, which is a schematic diagram of a light-emitting diode module 9 according to an eighth embodiment of the present invention. The main difference between the LED module 9 and the LED module 8 is that the LED module 9 further includes a plurality of first bonding pads 82 and a plurality of second bonding pads 84. . As shown in FIG. 10 , a plurality of first bonding pads 82 and a plurality of second bonding pads 84 are disposed on the carrier 80 for electrically connecting a plurality of LED packages 2 . In other words, the present invention can provide more than one LED package structure 2 on the carrier 80 according to the actual light-emitting requirements. In addition, the LED package structure 2 in FIG. 10 can also be replaced by the LED package structure 3-7 in FIGS. 4 to 8 depending on the practical application. It should be noted that the components of the same reference numerals as those shown in FIG. 10 are substantially the same, and will not be described again.
配合第2、3圖,請參閱第11圖,第11圖為根據本發明第九實施例之發光二極體封裝結構11的示意圖。如第3圖所示,本發明可直接將多個發光單元22以第一封裝膠體24封裝後再蓋上第一透光板20定型。接著,再針對複數個發光單元22進行切割,以完成如第11圖所示之發光二極體封裝結構11之製作,進而實現無封裝基板之封裝。如第11圖所示,於切割後的發光二極體封裝結構11中係包含三個發光單元22,但不以此為限。本發明亦可針對兩個、四個或四個以上之發光單元進行切割,以完成包含多個發光單元22之發光二極體封裝結構11之製作。此外,在發光二極體封裝結構11切割完成後,第一封裝膠體24之一第一側表面240即會與第一透光板20之 一第二側表面200切齊。需說明的是,第11圖中與第2圖中所示相同標號的元件,其作用原理大致相同,在此不再贅述。 Referring to FIGS. 2 and 3, reference is made to FIG. 11, which is a schematic diagram of a light emitting diode package structure 11 according to a ninth embodiment of the present invention. As shown in FIG. 3, the present invention can directly package the plurality of light emitting units 22 with the first encapsulant 24 and then cover the first light transmissive plate 20 for shaping. Then, the plurality of light-emitting units 22 are further diced to complete the fabrication of the light-emitting diode package structure 11 as shown in FIG. 11, thereby realizing the package without the package substrate. As shown in FIG. 11 , the light-emitting diode package structure 11 after the dicing includes three light-emitting units 22 , but is not limited thereto. The present invention can also perform cutting for two, four or more light-emitting units to complete the fabrication of the light-emitting diode package structure 11 including the plurality of light-emitting units 22. In addition, after the LED package structure 11 is cut, the first side surface 240 of the first encapsulant 24 and the first light transmissive plate 20 A second side surface 200 is aligned. It should be noted that the components of the same reference numerals as those shown in FIG. 2 are substantially the same, and will not be described again.
配合第10、11圖,請參閱第12圖,第12圖為根據本發明第十實施例之發光二極體模組13的示意圖。如第12圖所示,發光二極體模組13包含一承載座80、一發光二極體封裝結構11、複數個第一型接合墊82與複數個第二型接合墊84,其中複數個第一型接合墊82與複數個第二型接合墊84設置於承載座80上,用以電性連接發光二極體封裝結構11之複數個發光單元22。比較第10圖之發光二極體模組9與第12圖之發光二極體模組13,本發明可將多個具有單一發光單元22之發光二極體封裝結構2設置於承載座80上,亦可將具有多個發光單元22之發光二極體模組13設置於承載座80上,視實際應用而定。需說明的是,第12圖中與第10、11圖中所示相同標號的元件,其作用原理大致相同,在此不再贅述。 Referring to FIGS. 10 and 11, reference is made to FIG. 12, which is a schematic diagram of a light-emitting diode module 13 according to a tenth embodiment of the present invention. As shown in FIG. 12, the LED module 13 includes a carrier 80, a light emitting diode package structure 11, a plurality of first type bonding pads 82, and a plurality of second type bonding pads 84, wherein a plurality of The first type of bonding pads 82 and the plurality of second type bonding pads 84 are disposed on the carrier 80 for electrically connecting the plurality of light emitting units 22 of the LED package structure 11. Comparing the light-emitting diode module 9 of FIG. 10 with the light-emitting diode module 13 of FIG. 12, the present invention can provide a plurality of light-emitting diode package structures 2 having a single light-emitting unit 22 on the carrier 80. The LED module 13 having the plurality of light-emitting units 22 can also be disposed on the carrier 80 depending on the actual application. It should be noted that the components of the same reference numerals as those shown in FIGS. 10 and 11 in FIG. 12 have substantially the same principle of operation, and are not described herein again.
綜上所述,本發明可利用透光板與封裝膠體直接將多個發光單元封裝後進行切割,以完成發光二極體封裝結構之製作,進而實現無封裝基板之封裝。於切割後的發光二極體封裝結構中,封裝膠體之側表面即會與透光板之側表面切齊。由於本發明係為無封裝基板之封裝,只要將封裝過後的發光單元進行切割,即可完成發光二極體封裝結構之製作,因此本發明之發光二極體封裝結構製作相當方便,可有效提升產能。此外,本發明係利用透光板對封裝膠體進行定型,可不用額外模具的製作,進而節省成本。由於透光板之硬度大於封裝膠體之硬度,在後續將發光二極體封裝結構設置於承載座上時,透光板可保護發光單元,進而避免因外力破壞而影響出光。再者,本發明可於封裝膠體內摻雜螢光粒子,並且藉由調整螢光粒子的濃度及/或放射波長,來調整出光效率與光線顏色,同樣地,透光板也可以保護螢光粒子,具有防止封裝膠體表面的螢光粒子脫落的功效。另外,透光板及封裝膠體都具有導光功能,可提高光取出效率。 In summary, the present invention can directly package a plurality of light-emitting units by using a light-transmitting plate and a package colloid, thereby completing the fabrication of the light-emitting diode package structure, thereby realizing the package without the package substrate. In the light-emitting diode package structure after cutting, the side surface of the encapsulant is aligned with the side surface of the light-transmitting plate. Since the present invention is a package without a package substrate, the light-emitting diode package structure can be completed by cutting the packaged light-emitting unit. Therefore, the light-emitting diode package structure of the present invention is relatively convenient to manufacture and can be effectively improved. Capacity. In addition, the present invention utilizes a light-transmitting plate to shape the encapsulant, which eliminates the need for additional molds, thereby saving costs. Since the hardness of the light-transmitting plate is greater than the hardness of the package colloid, when the light-emitting diode package structure is disposed on the carrier, the light-transmitting plate can protect the light-emitting unit, thereby preventing the light from being affected by external force damage. Furthermore, the present invention can dope fluorescent particles in the encapsulating gel, and adjust the light efficiency and the color of the light by adjusting the concentration and/or the radiation wavelength of the fluorescent particles. Similarly, the transparent plate can also protect the fluorescent light. The particles have the effect of preventing the falling off of the fluorescent particles on the surface of the encapsulant. In addition, the light-transmitting plate and the encapsulant have a light guiding function, which can improve light extraction efficiency.
以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所 做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above description is only a preferred embodiment of the present invention, and the scope of the patent application according to the present invention is Equal variations and modifications are intended to be within the scope of the present invention.
2‧‧‧發光二極體封裝結構 2‧‧‧Light emitting diode package structure
20‧‧‧第一透光板 20‧‧‧First light-transmissive plate
22‧‧‧發光單元 22‧‧‧Lighting unit
24‧‧‧第一封裝膠體 24‧‧‧First encapsulant
200‧‧‧第二側表面 200‧‧‧ second side surface
220‧‧‧基板 220‧‧‧Substrate
222‧‧‧第一型半導體層 222‧‧‧First type semiconductor layer
224‧‧‧發光層 224‧‧‧Lighting layer
226‧‧‧第二型半導體層 226‧‧‧Second type semiconductor layer
228‧‧‧第一型電極 228‧‧‧first type electrode
230‧‧‧第二型電極 230‧‧‧Second type electrode
232‧‧‧反射層 232‧‧‧reflective layer
240‧‧‧第一側表面 240‧‧‧First side surface
242‧‧‧第一底表面 242‧‧‧ first bottom surface
244‧‧‧第一螢光粒子 244‧‧‧First fluorescent particles
L‧‧‧光線 L‧‧‧Light
D1、D2‧‧‧距離 D1, D2‧‧‧ distance
Claims (6)
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| TW102148482 | 2013-12-26 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW201724569A true TW201724569A (en) | 2017-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW106106250A TW201724569A (en) | 2013-12-26 | 2014-10-13 | Light emitting diode package structure and light emitting diode module |
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| TW (1) | TW201724569A (en) |
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