TW201708061A - Core lid member and film roll - Google Patents
Core lid member and film roll Download PDFInfo
- Publication number
- TW201708061A TW201708061A TW105121684A TW105121684A TW201708061A TW 201708061 A TW201708061 A TW 201708061A TW 105121684 A TW105121684 A TW 105121684A TW 105121684 A TW105121684 A TW 105121684A TW 201708061 A TW201708061 A TW 201708061A
- Authority
- TW
- Taiwan
- Prior art keywords
- core
- cover member
- film
- auxiliary
- auxiliary cover
- Prior art date
Links
- 239000000463 material Substances 0.000 claims description 22
- 229920003002 synthetic resin Polymers 0.000 claims description 16
- 239000000057 synthetic resin Substances 0.000 claims description 16
- 230000008878 coupling Effects 0.000 claims description 5
- 238000010168 coupling process Methods 0.000 claims description 5
- 238000005859 coupling reaction Methods 0.000 claims description 5
- 239000000428 dust Substances 0.000 abstract description 23
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 230000003245 working effect Effects 0.000 abstract 1
- 239000010408 film Substances 0.000 description 91
- 239000004372 Polyvinyl alcohol Substances 0.000 description 15
- 229920002451 polyvinyl alcohol Polymers 0.000 description 15
- -1 and the like Chemical compound 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000003780 insertion Methods 0.000 description 7
- 230000037431 insertion Effects 0.000 description 7
- 239000004698 Polyethylene Substances 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 229920000573 polyethylene Polymers 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 239000005022 packaging material Substances 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000005452 bending Methods 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 239000005001 laminate film Substances 0.000 description 4
- 239000012788 optical film Substances 0.000 description 4
- 239000000123 paper Substances 0.000 description 4
- ILJSQTXMGCGYMG-UHFFFAOYSA-N triacetic acid Chemical compound CC(=O)CC(=O)CC(O)=O ILJSQTXMGCGYMG-UHFFFAOYSA-N 0.000 description 4
- 229920000915 polyvinyl chloride Polymers 0.000 description 3
- 239000004800 polyvinyl chloride Substances 0.000 description 3
- 229920002284 Cellulose triacetate Polymers 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 2
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011151 fibre-reinforced plastic Substances 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000005033 polyvinylidene chloride Substances 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920002396 Polyurea Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000013039 cover film Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- YLQWCDOCJODRMT-UHFFFAOYSA-N fluoren-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3C2=C1 YLQWCDOCJODRMT-UHFFFAOYSA-N 0.000 description 1
- 108010025899 gelatin film Proteins 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920001290 polyvinyl ester Polymers 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/185—End caps, plugs or adapters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/175—Plastic
- B65H2701/1752—Polymer film
Landscapes
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
Abstract
Description
本發明涉及芯用蓋材及薄膜滾筒。 The present invention relates to a core cover material and a film roll.
長形的薄膜,通常是製成捲繞到圓筒狀的芯的薄膜滾筒以進行搬運、保管等。具體而言,例如用作供製造偏光薄膜用的坯材薄膜等的聚乙烯醇(PVA)薄膜、或為了保護偏光薄膜所使用三醋酸纖維素(TAC)薄膜等係以薄膜滾筒來進行搬運、保管等。 The long film is usually formed into a film roll wound around a cylindrical core for transportation, storage, and the like. Specifically, for example, a polyvinyl alcohol (PVA) film used for producing a green film for a polarizing film, or a cellulose triacetate (TAC) film used for protecting a polarizing film is transported by a film roll. Keep it, etc.
上述PVA薄膜或TAC薄膜等光學用薄膜要求特別高的精度,附著於表面的灰塵或水分等的存在會對品質造成影響。例如,PVA薄膜係吸濕性高,因與水分的接觸而產生皺摺或鬆弛等。這樣的缺陷會顯現出偏光薄膜的偏光特性的不均勻性等。此外,附著於PVA薄膜的表面的灰塵等異物成為所得到的偏光薄膜的光學性缺陷的因素。因此在搬運或保管之際,對薄膜滾筒進行充分的包裝,此外,保管在無塵室等中。但是,在搬送薄膜滾筒時等,大多是將支撐棒插入圓筒狀的芯,透過支撐棒進行搬送等,而有不以覆蓋芯的端部的方式進行包裝的情況。在此情況下,芯的端部成為露出的狀態,因此會發生灰塵等進入芯內、或產生結露。滯留在芯內的 灰塵等會因搬送薄膜滾筒時的振動等而從芯內被排出而與薄膜接觸,使薄膜的品質降低。 The optical film such as the PVA film or the TAC film described above requires particularly high precision, and the presence of dust, moisture, or the like adhering to the surface affects the quality. For example, the PVA film has high hygroscopicity and wrinkles or slack due to contact with moisture. Such a defect exhibits unevenness in polarization characteristics of the polarizing film and the like. Further, foreign matter such as dust adhering to the surface of the PVA film is a factor of optical defects of the obtained polarizing film. Therefore, when transporting or storing, the film roll is sufficiently packaged and stored in a clean room or the like. However, when the film roll is conveyed, the support bar is often inserted into a cylindrical core, and is conveyed through a support bar, and may be packaged so as not to cover the end of the core. In this case, since the end portion of the core is exposed, dust or the like enters into the core or dew condensation occurs. Stayed in the core Dust or the like is discharged from the core due to vibration or the like when the film roll is conveyed, and is brought into contact with the film to lower the quality of the film.
於是,開發了為了防止灰塵等進入薄膜滾筒的芯內而插在芯的薄膜捆包用蓋子(參照日本特開2000-142616號公報)。但是,在裝配這樣的蓋子的情況下,如上所述在將支撐棒插入芯之際必須卸除蓋子,作業性差。 Then, a cover for film packaging which is inserted into the core to prevent dust or the like from entering the core of the film roll has been developed (refer to Japanese Laid-Open Patent Publication No. 2000-142616). However, in the case of assembling such a cover, as described above, it is necessary to remove the cover when inserting the support rod into the core, and workability is poor.
[專利文獻1]日本特開2000-142616號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2000-142616
本發明係基於如上述的情事所完成的發明,其目的係提供一種芯用蓋材、及具備它的薄膜滾筒,該芯用蓋材能抑制灰塵等進入薄膜滾筒的芯內,且使用支撐棒搬送等之際的作業性也優異。 The present invention is based on the invention as described above, and an object thereof is to provide a core cover member and a film roll provided therewith, which can prevent dust or the like from entering the core of the film roll, and use the support rod The workability at the time of transportation, etc. is also excellent.
為了解決上述課題所完成的發明係供安裝於捲繞薄膜的筒狀的芯的軸方向的端部用之芯用蓋材,其特徵為具備:蓋本體,在外緣形成有在上述軸方向上貫通的切口部;輔助蓋材,係嵌入上述切口部;及連結構件,具有可撓性,連結上述蓋本體和輔助蓋材,上述輔助蓋材被嵌入上述蓋本體的切口部之際的上述蓋本體和輔助蓋材所構成的形狀,係塞住上述芯的端部的開口的 形狀。 In order to solve the above-mentioned problems, the invention provides a core cover member for an end portion in the axial direction of a cylindrical core of a wound film, characterized in that the cover body is provided with a cover body formed on the outer edge in the axial direction. a through-cut portion; the auxiliary cover member is fitted into the notch portion; and the connecting member has flexibility to connect the cover body and the auxiliary cover member, and the cover member is fitted into the cover portion of the cover body The shape formed by the body and the auxiliary cover material is an opening that plugs the end of the core shape.
利用該芯用蓋材的話,則藉由在將輔助蓋材嵌入蓋本體的切口部的狀態下安裝於芯的端部,能用蓋本體和輔助蓋材塞住芯端部的開口,能抑制灰塵等進入芯內。此外,利用該芯用蓋材的話,便能在安裝於芯端部的狀態下,從蓋本體的切口部解開輔助蓋材。由此,能夠在進行使用支撐棒搬送等之際,卸除輔助蓋材以從切口部將支撐棒插入芯內,作業結束後再度容易地嵌入此輔助蓋材,因此作業性也優異。此外,因為在使用支撐棒的作業之際仍舊安裝著蓋本體,因此也能抑制灰塵等進入芯內。 When the cover member for the core is attached to the end portion of the core in a state where the auxiliary cover member is fitted into the notch portion of the cover body, the opening of the core end portion can be blocked by the cover main body and the auxiliary cover member, thereby suppressing Dust and the like enter the core. Further, when the core cover member is used, the auxiliary cover member can be released from the notch portion of the cover main body while being attached to the core end portion. In this way, when the support rod is conveyed or the like, the auxiliary cover member is removed, and the support rod is inserted into the core from the notch portion, and the auxiliary cover member is easily inserted again after the work is completed, so that the workability is also excellent. Further, since the cover body is still attached at the time of the work using the support bar, dust or the like can be prevented from entering the core.
該芯用蓋材較佳為利用合成樹脂一體成形。藉由利用合成樹脂來將該芯用蓋材一體成形,提高基於該芯用蓋材的輕量化的作業性等,也可以用低成本生產等。 The core cover member is preferably integrally molded from a synthetic resin. By using the synthetic resin to integrally form the core cover material, it is possible to increase the workability and the like of the core cover member, and it is also possible to produce at a low cost.
較佳為在上述連結構件彎曲的狀態下,將上述輔助蓋材嵌入切口部。在這樣的情況下,當從切口部解開輔助蓋材時解消了連結構件的彎曲,將輔助蓋材從切口部分開,因此輔助蓋材很難在插入支撐棒之際造成妨礙。即,藉由依此方式操作,能提高作業性或操作性等。 Preferably, the auxiliary cover member is fitted into the cutout portion in a state where the connecting member is bent. In such a case, when the auxiliary cover member is unwound from the slit portion, the bending of the joint member is cancelled, and the auxiliary cover member is opened from the slit portion, so that it is difficult for the auxiliary cover member to interfere with the insertion of the support rod. That is, by operating in this manner, workability, operability, and the like can be improved.
上述連結構件較佳為包含具有俯視下為S字狀部分的片材。藉由連結構件具有這樣的形狀,能在將輔助蓋材嵌入蓋本體的切口部的狀態下,使連結構件成為折疊的狀態,因此能容易地進行輔助蓋材的嵌入。此 外,在從切口部解開輔助蓋材的狀態下,能藉由連結構件的S字狀部分展開,因此輔助蓋材很難在插入支撐棒之際造成妨礙。即,藉由連結構件具有這樣的形狀,能提高作業性或操作性等。 Preferably, the connecting member includes a sheet having an S-shaped portion in plan view. Since the connecting member has such a shape, the connecting member can be folded in a state in which the auxiliary cover member is fitted into the notch portion of the cap body, so that the auxiliary cover member can be easily inserted. this Further, in a state where the auxiliary cover member is unwound from the slit portion, the S-shaped portion of the connecting member can be unfolded, so that it is difficult for the auxiliary cover member to interfere with the insertion of the support rod. In other words, since the connecting member has such a shape, workability, operability, and the like can be improved.
較佳為上述蓋本體具有:第1底部;第1壁部,從此第1底部的外緣立起設置;和第1凸緣部,從此第1壁部的前端緣朝外側方向伸出,上述輔助蓋材具有:第2底部;第2壁部,從此第2底部的外緣立起設置;和第2凸緣部,從此第2壁部的前端緣朝外側方向伸出。藉由蓋本體及輔助蓋材有這樣的形狀,基於容易拿取性等的作業性提高。此外,藉由凸緣部的存在,能抑制灰塵等從間隙部分進入。 Preferably, the cover body has a first bottom portion; the first wall portion is erected from an outer edge of the first bottom portion; and the first flange portion extends outward from the front end edge of the first wall portion, The auxiliary cover member has a second bottom portion, the second wall portion is erected from the outer edge of the second bottom portion, and the second flange portion projects outward from the front end edge of the second wall portion. Since the cover main body and the auxiliary cover member have such a shape, workability based on easy handling and the like is improved. Further, by the presence of the flange portion, entry of dust or the like from the gap portion can be suppressed.
上述連結構件較佳為連結上述第1凸緣部和第2凸緣部。如此一來,在連結構件連結第1凸緣部和第2凸緣部的情況下,變得容易將輔助蓋材卸除在跟前側(凸緣部側),能夠進一步提高作業性等。 Preferably, the connecting member connects the first flange portion and the second flange portion. In the case where the first flange portion and the second flange portion are connected to each other, the auxiliary cover member can be easily removed from the front side (the flange portion side), and workability and the like can be further improved.
為了解決上述課題所完成的另一發明係一種薄膜滾筒,具備:筒狀的芯、被捲繞於此芯的薄膜、和被安裝於上述芯的軸方向的端部的上述芯用蓋材。 According to another aspect of the invention, a film roll includes a cylindrical core, a film wound around the core, and the core cover member attached to an end portion of the core in the axial direction.
該薄膜滾筒,由於在芯的端部安裝了上述芯用蓋材,因此能抑制灰塵等進入芯內,且使用支撐棒搬送等之際的作業性也優異。 In the film roll, since the core cover member is attached to the end of the core, it is possible to prevent dust and the like from entering the core, and it is also excellent in workability when the support bar is used for transportation or the like.
根據本發明,便能提供一種芯用蓋材、及具備它的薄膜滾筒,該芯用蓋材能抑制灰塵等進入薄膜滾 筒的芯內,且使用支撐棒搬送等之際的作業性也優異。 According to the present invention, it is possible to provide a core cover member and a film roll having the same, which can prevent dust and the like from entering the film roll The workability in the core of the cylinder and the use of the support rod is also excellent.
10、50‧‧‧芯用蓋材 10, 50‧ ‧ core cover material
11、51‧‧‧蓋本體 11, 51‧‧ ‧ cover ontology
12、52‧‧‧輔助蓋材 12, 52‧‧‧Auxiliary cover materials
13、53‧‧‧連結構件 13, 53‧‧‧ Linked components
14、54‧‧‧切口部 14, 54‧‧‧cut section
15、55‧‧‧底部 15, 55‧‧‧ bottom
16‧‧‧壁部 16‧‧‧ wall
17、17a、57‧‧‧凸緣部 17, 17a, 57‧‧‧Flange
18‧‧‧突起 18‧‧‧ Protrusion
19、59‧‧‧底部 19, 59‧‧‧ bottom
20‧‧‧壁部 20‧‧‧ wall
21、62‧‧‧凸緣部 21, 62‧‧‧Flange
22‧‧‧突起 22‧‧‧ Protrusion
23‧‧‧第1帶部 23‧‧‧1st belt
24‧‧‧第2帶部 24‧‧‧2nd belt
25‧‧‧第3帶部 25‧‧‧3rd belt
26a、26b‧‧‧孔部 26a, 26b‧‧‧ Hole Department
30‧‧‧薄膜滾筒 30‧‧‧ Film Roller
31‧‧‧芯 31‧‧ ‧ core
32‧‧‧薄膜 32‧‧‧film
33‧‧‧芯的端部 33‧‧‧ end of the core
34‧‧‧芯的端面 34‧‧‧ end face of the core
40‧‧‧支撐棒 40‧‧‧Support rod
第1圖係本發明的一實施形態的芯用蓋材的正面圖。 Fig. 1 is a front view of a core cover member according to an embodiment of the present invention.
第2圖係第1圖的芯用蓋材的斜視圖。 Fig. 2 is a perspective view of the core cover member of Fig. 1.
第3圖係顯示在第1圖的芯用蓋材中,將輔助蓋材嵌入蓋本體的切口部的狀態的正面圖。 Fig. 3 is a front view showing a state in which the auxiliary cover member is fitted into the notch portion of the cap body in the core lid member of Fig. 1.
第4圖係顯示在第1圖的芯用蓋材中,將輔助蓋材嵌入蓋本體的切口部的狀態的側面圖。 Fig. 4 is a side view showing a state in which the auxiliary cover member is fitted into the notch portion of the cap body in the core lid member of Fig. 1.
第5圖(a)係顯示本發明的一實施形態的薄膜滾筒的第1使用狀態的說明圖。第5圖(b)係顯示第5圖(b)的薄膜滾筒的第2使用狀態的說明圖。 Fig. 5(a) is an explanatory view showing a first use state of the film roll according to the embodiment of the present invention. Fig. 5(b) is an explanatory view showing a second use state of the film roll of Fig. 5(b).
第6圖係與第1圖的芯用蓋材不同的芯用蓋材的正面圖。 Fig. 6 is a front view of a core cover member different from the core cover member of Fig. 1.
第7圖係顯示在第6圖的芯用蓋材中,將輔助蓋材嵌入蓋本體的切口部的狀態的正面圖。 Fig. 7 is a front elevational view showing a state in which the auxiliary cover member is fitted into the notch portion of the cap body in the core lid member of Fig. 6.
以下,一邊參照適宜的圖式一邊對於本發明的一實施形態的芯用蓋材及薄膜滾筒進行詳細說明。 Hereinafter, the core cover material and the film roll according to an embodiment of the present invention will be described in detail with reference to a suitable drawing.
<芯用蓋材> <Core cover material>
(第1實施形態) (First embodiment)
第1圖~第4圖的芯用蓋材10具備蓋本體11、輔助蓋材12及連結構件13。芯用蓋材10係如第5圖(a)、第5圖(b)所示,安裝於薄膜32所捲繞的圓筒狀的芯31的軸方向的 端部33者。 The core cover member 10 of FIGS. 1 to 4 includes a cover body 11, an auxiliary cover member 12, and a coupling member 13. The core cover member 10 is attached to the axial direction of the cylindrical core 31 wound around the film 32 as shown in Figs. 5(a) and 5(b). End 33.
蓋本體11,係在外緣形成有在軸方向(在安裝於芯31的狀態下的芯31的軸方向)上貫通的切口部14。從芯31的軸方向觀看(正面觀看),蓋本體11係圓的一部分被切口成約略方形的形狀(參照第1圖等)。依此方式被切口的部分係切口部14,蓋本體11係在此切口部14中開口。輔助蓋材12係以嵌入此切口部14的方式形成。此外,在將芯用蓋材10(蓋本體11)嵌入芯31之際,能將支撐棒40插入成為開口部的切口部14(參照第5圖(b))。 The cover body 11 is formed with a notch portion 14 that penetrates in the axial direction (the axial direction of the core 31 in a state of being attached to the core 31) on the outer edge. When viewed from the axial direction of the core 31 (front view), a part of the cover body 11 is rounded into a substantially square shape (see Fig. 1 and the like). In this way, the portion of the slit is the slit portion 14, and the lid body 11 is opened in the slit portion 14. The auxiliary cover member 12 is formed to be embedded in the cutout portion 14. Further, when the core cover member 10 (the cover body 11) is fitted into the core 31, the support rod 40 can be inserted into the notch portion 14 which is the opening portion (see FIG. 5(b)).
蓋本體11具有:底部15(第1底部);壁部16(第1壁部),從此底部15的外緣立起設置;和凸緣部17(第1凸緣部),從此壁部16的前端緣朝外側方向伸出。即,蓋本體11具有以底部15作為底的容器形狀。與蓋本體11的正面觀看形狀同樣地,底部15具有圓的一部分被切口成約略方形的形狀。即,蓋本體11也能說是有底圓筒狀的容器的側壁的一部分凹陷的形狀。蓋本體11,係藉由具有這樣的容器形狀而輕量化,此外,握持性也優異,因此對芯31的安裝作業性等提升。壁部16中的圓弧部分中,約略等間隔地設置了朝外側方向突出的複數個突起18。 The cover body 11 has a bottom portion 15 (first bottom portion), a wall portion 16 (first wall portion) that is erected from the outer edge of the bottom portion 15, and a flange portion 17 (first flange portion) from which the wall portion 16 is provided. The front end edge projects toward the outside. That is, the cap body 11 has a container shape with the bottom portion 15 as a bottom. Similarly to the front view shape of the cover body 11, the bottom portion 15 has a portion in which a circle is cut into an approximately square shape. That is, the lid body 11 can also be said to have a shape in which a part of the side wall of the bottomed cylindrical container is recessed. The cover body 11 is light in weight by having such a container shape, and also has excellent grip properties, so that the mounting workability and the like of the core 31 are improved. Among the circular arc portions in the wall portion 16, a plurality of projections 18 projecting in the outer direction are provided at approximately equal intervals.
蓋本體11的底部15、壁部16及凸緣部17係利用合成樹脂成形為約略均勻的厚度。作為蓋本體11(底部15、壁部16及凸緣部17)的平均厚度,例如為0.01mm以上3mm以下左右。藉由平均厚度為上述下限以上,形狀維持性提升。另一方面,藉由平均厚度為上述上限以下, 彈性提升,輔助蓋材12的嵌入作業性提升。 The bottom portion 15, the wall portion 16, and the flange portion 17 of the lid body 11 are formed into a substantially uniform thickness by a synthetic resin. The average thickness of the lid body 11 (bottom portion 15, wall portion 16, and flange portion 17) is, for example, about 0.01 mm or more and 3 mm or less. The shape maintenance property is improved by the average thickness being more than the above lower limit. On the other hand, by the average thickness being less than or equal to the above upper limit, The elasticity is increased, and the workability of the auxiliary cover member 12 is improved.
蓋本體11的尺寸係根據安裝芯用蓋材10的芯31的尺寸適宜設定。即,蓋本體11(底部15)的外徑係以成為與芯31的內徑實質地相等的方式設計。例如,作為不包括凸緣部17的蓋本體11的正面觀看的直徑,能設為10cm以上50cm以下。此外,作為壁部16的高度,例如為3cm以上10cm以下左右。作為凸緣部17的寬度,為5mm以上3cm以下左右。藉由將凸緣部17的寬度設為這樣的尺寸,能有效地抑制灰塵從蓋本體11與芯31的間隙進入等。但是,切口部14中的凸緣部17a的寬度例如能設為1mm以上1cm以下。在切口部14部分中,如後所述與輔助蓋材12的凸緣部21重疊,因此凸緣部17a的寬度可以是窄的。 The size of the cap body 11 is appropriately set in accordance with the size of the core 31 of the cap blank 10 for mounting the core. That is, the outer diameter of the cap body 11 (bottom portion 15) is designed to be substantially equal to the inner diameter of the core 31. For example, the diameter of the cover body 11 that does not include the flange portion 17 can be 10 cm or more and 50 cm or less. Further, the height of the wall portion 16 is, for example, about 3 cm or more and 10 cm or less. The width of the flange portion 17 is approximately 5 mm or more and 3 cm or less. By setting the width of the flange portion 17 to such a size, it is possible to effectively prevent dust from entering from the gap between the lid body 11 and the core 31. However, the width of the flange portion 17a in the notch portion 14 can be, for example, 1 mm or more and 1 cm or less. In the portion of the cutout portion 14, as will be described later, the flange portion 21 of the auxiliary cover member 12 is overlapped, so that the width of the flange portion 17a can be narrow.
在正面觀看(芯31的軸方向觀看)下,輔助蓋材12具有一邊為圓弧狀的約略正方形(參照第1圖等)。輔助蓋材12的正面觀看形狀係與切口部14的正面觀看形狀實質地相同。如第3圖等所示,輔助蓋材12被嵌入蓋本體11的切口部14之際的蓋本體11和輔助蓋材12所構成的形狀,在正面觀看下成為圓形。即,輔助蓋材12被嵌入蓋本體11的切口部14之際的蓋本體11和輔助蓋材12所構成的形狀,係塞住芯31的端部33的開口的形狀。藉由具有這樣的形狀的蓋本體11和輔助蓋材12的芯用蓋材10,能抑制灰塵等進入芯31內。 In the front view (viewed in the axial direction of the core 31), the auxiliary cover member 12 has an approximately square shape in which one side has an arc shape (see FIG. 1 and the like). The front viewing shape of the auxiliary cover member 12 is substantially the same as the front viewing shape of the cutout portion 14. As shown in FIG. 3 and the like, the shape of the cover body 11 and the auxiliary cover member 12 when the auxiliary cover member 12 is fitted into the notch portion 14 of the cover body 11 is circular in a front view. That is, the shape of the cover body 11 and the auxiliary cover member 12 when the auxiliary cover member 12 is fitted into the notch portion 14 of the cover body 11 is a shape that plugs the opening of the end portion 33 of the core 31. By the cover body 11 having such a shape and the core cover member 10 of the auxiliary cover member 12, it is possible to suppress entry of dust or the like into the core 31.
輔助蓋材12具有:底部19(第2底部);壁部20(第2壁部),從此底部19的外緣立起設置;和凸緣部21(第2凸緣部),從此壁部20的前端緣朝外側方向伸出。即, 輔助蓋材12具有以底部19作為底的容器形狀。輔助蓋材12,係藉由具有這樣的容器形狀而輕量化,此外,握持性也優異,因此對切口部14的嵌入及卸除的作業性等提升。底部19具有一邊為圓弧狀的約略正方形。壁部20中的圓弧部分中,設置了朝外側方向突出的突起22。 The auxiliary cover member 12 has a bottom portion 19 (second bottom portion), a wall portion 20 (second wall portion) that is erected from the outer edge of the bottom portion 19, and a flange portion 21 (second flange portion) from which the wall portion The front end edge of 20 protrudes outward. which is, The auxiliary cover member 12 has a container shape with the bottom portion 19 as a base. Since the auxiliary cover member 12 is lightweight and has excellent grip properties, the workability of inserting and detaching the notched portion 14 is improved. The bottom portion 19 has an approximately square shape in which one side is an arc shape. Among the circular arc portions in the wall portion 20, protrusions 22 projecting in the outer direction are provided.
輔助蓋材12的底部19、壁部20及凸緣部21也與蓋本體11同樣地,利用合成樹脂成形為約略均勻的厚度。此平均厚度也能設為與蓋本體11相同。 Similarly to the lid body 11, the bottom portion 19, the wall portion 20, and the flange portion 21 of the auxiliary cover member 12 are formed into a substantially uniform thickness by a synthetic resin. This average thickness can also be set to be the same as the cover body 11.
輔助蓋材12的尺寸係與切口部14的尺寸相應者,可根據插入芯31的支撐棒40的直徑等來設定。作為輔助蓋材12的正面觀看的約略正方形的一邊的長度,例如能設為3cm以上15cm以下。此輔助蓋材12的正面觀看的約略正方形的一邊的長度,係與切口部14的正面觀看的約略正方形的一邊的長度相同。輔助蓋材12的壁部20的高度、或凸緣部21的寬度能設為與蓋本體11的壁部16及凸緣部17相同。輔助蓋材12也在整周上設置了凸緣部21,因此能抑制灰塵等從輔助蓋材12與芯31及蓋本體11的間隙進入。 The size of the auxiliary cover member 12 corresponds to the size of the cutout portion 14, and can be set according to the diameter of the support rod 40 of the insertion core 31 or the like. The length of one side of the approximately square which is viewed from the front surface of the auxiliary cover member 12 can be, for example, 3 cm or more and 15 cm or less. The length of one side of the approximately square which is viewed from the front side of the auxiliary cover member 12 is the same as the length of one side of the approximately square which is viewed from the front side of the cutout portion 14. The height of the wall portion 20 of the auxiliary cover member 12 or the width of the flange portion 21 can be made the same as the wall portion 16 and the flange portion 17 of the cover body 11. Since the auxiliary cover member 12 is also provided with the flange portion 21 over the entire circumference, it is possible to suppress entry of dust or the like from the gap between the auxiliary cover member 12 and the core 31 and the cover body 11.
連結構件13具有可撓性,為連結蓋本體11和輔助蓋材12的片材。連結構件13係第1帶部23、第2帶部24及第3帶部25連結成S字狀而成。即,連結構件13包含由第1帶部23、第2帶部24及第3帶部25所形成的具有俯視下為S字狀部分的片材(參照第1圖等)。又,第1帶部23和第2帶部24的連結部分、及第2帶部24和第3帶部25的連結部分中分別形成了孔部26a、及孔部26b。作為連結構件 13的厚度,沒有特別的限定,能設為與蓋本體11等相同。 The connecting member 13 has flexibility and is a sheet that joins the cap body 11 and the auxiliary cover member 12. The connecting member 13 is formed by connecting the first belt portion 23, the second belt portion 24, and the third belt portion 25 in an S shape. In other words, the connecting member 13 includes a sheet having the S-shaped portion in plan view formed by the first belt portion 23, the second belt portion 24, and the third belt portion 25 (see FIG. 1 and the like). Further, a hole portion 26a and a hole portion 26b are formed in the connection portion between the first belt portion 23 and the second belt portion 24 and the connection portion between the second belt portion 24 and the third belt portion 25, respectively. As a connecting member The thickness of 13 is not particularly limited, and can be set to be the same as that of the lid body 11 and the like.
連結構件13連結了蓋本體11的切口部14的底邊部分中的凸緣部17a、和輔助蓋材12的凸緣部21。此外,第1帶部23及第3帶部25係同一長度,且構成為比蓋本體11的壁部16及輔助蓋材12的壁部20的高度長。第2帶部24的長度係比第1帶部23及第3帶部25的長度短。藉由成為這樣的構造,在將輔助蓋材12嵌入蓋本體11的切口部14之際,連結構件13不會造成妨礙地彎曲(折疊),因此能容易地進行嵌入(參照第4圖、第5圖(a))。此外,在從切口部14解開輔助蓋材12的狀態下,解消了連結構件13的彎曲而S字狀部分展開,因此在支撐棒40插入之際、或在已插入的狀態下,輔助蓋材12不容易造成妨礙(參照第5圖(b))。 The connecting member 13 connects the flange portion 17a of the bottom edge portion of the cutout portion 14 of the cover body 11 and the flange portion 21 of the auxiliary cover member 12. Further, the first belt portion 23 and the third belt portion 25 are the same length, and are configured to be longer than the height of the wall portion 16 of the lid body 11 and the wall portion 20 of the auxiliary cover member 12. The length of the second belt portion 24 is shorter than the length of the first belt portion 23 and the third belt portion 25. With this configuration, when the auxiliary cover member 12 is fitted into the notch portion 14 of the cover body 11, the connection member 13 is not bent (folded) without being hindered, so that it can be easily inserted (see FIG. 4, 5 Figure (a)). Further, in a state in which the auxiliary cover member 12 is unwound from the notch portion 14, the bending of the connecting member 13 is cancelled and the S-shaped portion is unfolded. Therefore, when the support bar 40 is inserted or in the inserted state, the auxiliary cover is provided. The material 12 is not easily hindered (see Fig. 5(b)).
該芯用蓋材10較佳為蓋本體11、輔助蓋材12及連結構件13係利用合成樹脂一體成形。藉由利用合成樹脂來將該芯用蓋材10一體成形,提高了基於該芯用蓋材10的輕量化的作業性等,也可以用低成本生產等。作為形成該芯用蓋材10的合成樹脂,沒有特別的限定,例如能例示:聚烯烴、聚苯乙烯、聚氯乙烯、丙烯酸樹脂等熱塑性樹脂等。該芯用蓋材10能利用使用這樣的合成樹脂的射出成形等公知的成形方法來成形。 It is preferable that the lid member 10 for the core is integrally formed of a synthetic resin in the lid body 11, the auxiliary lid member 12, and the connecting member 13. By integrally molding the core lid member 10 with a synthetic resin, workability and the like based on the weight reduction of the core lid member 10 can be improved, and production can be performed at low cost. The synthetic resin for forming the core cover member 10 is not particularly limited, and examples thereof include thermoplastic resins such as polyolefin, polystyrene, polyvinyl chloride, and acrylic resin. The core lid member 10 can be molded by a known molding method such as injection molding using such a synthetic resin.
該芯用蓋材10係如第5圖(a)、第5圖(b)所示,用作嵌入薄膜32所捲繞的筒狀的芯31的軸方向的端部33的蓋子。藉由該芯用蓋材10,能抑制灰塵等進入芯31內,也能提高使用支撐棒40之際的作業性。在以下的具備 該芯用蓋材10的薄膜滾筒的說明中,說明了該芯用蓋材10的詳細使用方法。 The core cover member 10 is used as a cover for inserting the axial end portion 33 of the cylindrical core 31 wound around the film 32 as shown in Figs. 5(a) and 5(b). By the core cover member 10, dust or the like can be prevented from entering the core 31, and workability when the support rod 40 is used can be improved. Available in the following In the description of the film roll of the core cover member 10, a detailed method of using the core cover member 10 has been described.
<薄膜滾筒> <film roll>
第5圖(a)、第5圖(b)的薄膜滾筒30具備:筒狀的芯31、被捲繞於此芯31的薄膜32、和被安裝於此芯31的軸方向的端部33的芯用蓋材10。 The film roll 30 of FIGS. 5( a ) and 5 ( b ) includes a cylindrical core 31 , a film 32 wound around the core 31 , and an end portion 33 that is attached to the core 31 in the axial direction. The core is made of a cover material 10.
芯31係實質地具有剛性的圓筒狀體。芯31的端部33的開口部分的形狀也是圓形。芯31能舉出:金屬製、合成樹脂製、紙製、木製等者。此外,也可以是金屬及合成樹脂的複合材料、金屬及紙的複合材料、合成樹脂及紙的複合材料等。其中,較佳為以金屬、合成樹脂或它們的組合作為主要成分者。此外,從即使重複使用也很難受到摩耗等的影響出發,更佳為以金屬作為主要成分者。又,主要成分係指含有率最多的成分。作為芯31中的金屬及合成樹脂的含有率的下限,較佳為50質量%,更佳為80質量%,再更佳為95質量%,特佳為99.9質量%。 The core 31 is a substantially cylindrical body having rigidity. The shape of the opening portion of the end portion 33 of the core 31 is also circular. The core 31 can be exemplified by metal, synthetic resin, paper, wood, and the like. Further, it may be a composite material of metal and synthetic resin, a composite material of metal and paper, a composite material of synthetic resin and paper, or the like. Among them, it is preferred to use a metal, a synthetic resin or a combination thereof as a main component. In addition, it is difficult to be affected by wear and the like even if it is repeatedly used, and it is more preferable to use metal as a main component. Further, the main component means a component having the highest content rate. The lower limit of the content of the metal and the synthetic resin in the core 31 is preferably 50% by mass, more preferably 80% by mass, still more preferably 95% by mass, and particularly preferably 99.9% by mass.
作為上述金屬,例如可舉出:鐵、不鏽鋼、鋁等,從強度、輕量性等方面出發,較佳為鐵及鋁。它們能使用1種或2種以上。 Examples of the metal include iron, stainless steel, aluminum, and the like, and iron and aluminum are preferable from the viewpoints of strength, lightness, and the like. They can be used alone or in combination of two or more.
作為上述合成樹脂,例如能舉出:聚氯乙烯、聚偏二氯乙烯、聚酯、聚碳酸酯、聚醯胺、環氧樹脂、聚胺基甲酸乙酯、聚脲、矽酮樹脂等,較佳為聚氯乙烯。此外,從強度等方面出發,也較佳為碳纖維強化塑膠等纖維強化塑膠(FRP)。它們能使用1種或2種以上。 Examples of the synthetic resin include polyvinyl chloride, polyvinylidene chloride, polyester, polycarbonate, polyamine, epoxy resin, polyurethane, polyurea, and fluorenone resin. It is preferably polyvinyl chloride. Further, from the viewpoint of strength and the like, fiber-reinforced plastic (FRP) such as carbon fiber reinforced plastic is also preferable. They can be used alone or in combination of two or more.
作為芯31的外徑及內徑,沒有特別的限定,例如能將內徑設為10cm以上50cm以下左右。芯31的軸方向長度可根據所捲繞的薄膜32的寬度來適宜設定。作為芯31的軸方向長度,例如能設為2m以上10m以下。 The outer diameter and the inner diameter of the core 31 are not particularly limited, and for example, the inner diameter can be set to about 10 cm or more and 50 cm or less. The axial length of the core 31 can be appropriately set depending on the width of the film 32 to be wound. The axial direction length of the core 31 can be, for example, 2 m or more and 10 m or less.
捲繞於芯31的薄膜32沒有特別的限制,能舉出:聚乙烯醇(PVA)薄膜、三醋酸纖維素(TAC)薄膜、聚酯薄膜、聚醯胺薄膜、降冰片烯系樹脂薄膜等樹脂薄膜。它們當中,在為PVA薄膜或TAC薄膜等光學用薄膜,特別是PVA薄膜的情況下,可更加顯著地發揮本發明的效果。這是因為PVA薄膜係作為供製造偏光薄膜用的坯材薄膜等而要求高品質。 The film 32 wound around the core 31 is not particularly limited, and examples thereof include a polyvinyl alcohol (PVA) film, a cellulose triacetate (TAC) film, a polyester film, a polyamide film, a norbornene resin film, and the like. Resin film. Among them, in the case of an optical film such as a PVA film or a TAC film, particularly a PVA film, the effects of the present invention can be more significantly exhibited. This is because the PVA film is required to have high quality as a material for producing a polarizing film or the like.
形成PVA薄膜的PVA,能使用由皂化將例如醋酸乙烯酯等的乙烯基酯進行聚合所得到的聚乙烯基酯所得到者。PVA薄膜中,除了PVA外,還可以根據需要含有塑化劑、界面活性劑、著色劑等添加劑。 As the PVA forming the PVA film, a polyvinyl ester obtained by polymerizing a vinyl ester such as vinyl acetate by saponification can be used. In addition to PVA, the PVA film may contain additives such as a plasticizer, a surfactant, and a colorant as needed.
薄膜32的長度沒有特別的限制,作為下限,較佳為1,000m,更佳為2,000m,再更佳為5,000m,特佳為8,000m。藉由長度為上述下限以上,能抑制在開始捲取或結束捲取的部分產生的損失相對於整體的比例變大,此外,作業性也提升。另一方面,作為薄膜32的長度的上限,例如較佳為20,000m,更佳為15,000m,再更佳為10,000m。藉由長度為上述上限以下,能抑制薄膜滾筒30的質量或直徑變得過大,在朝架台或加工裝置的裝卸、或移動之際的操作性提升。 The length of the film 32 is not particularly limited, and is preferably 1,000 m, more preferably 2,000 m, still more preferably 5,000 m, and particularly preferably 8,000 m. When the length is equal to or higher than the above lower limit, it is possible to suppress an increase in the ratio of the loss generated in the portion where the winding is started or the end of the winding, and the workability is also improved. On the other hand, the upper limit of the length of the film 32 is, for example, preferably 20,000 m, more preferably 15,000 m, still more preferably 10,000 m. When the length is equal to or less than the above upper limit, it is possible to suppress the mass or diameter of the film roll 30 from becoming excessively large, and to improve the operability when attaching and detaching or moving toward the gantry or the processing apparatus.
薄膜32的寬度沒有特別的限定,作為下限, 較佳為2m,更佳為2.1m,再更佳為3m,特佳為3.3m。藉由薄膜32的寬度為上述下限以上,能得到更大面積的光學薄膜(偏光薄膜等)。另一方面,作為薄膜32的寬度的上限,較佳為10m,更佳為8m。藉由薄膜32的寬度為上述上限以下,操作性等提升。 The width of the film 32 is not particularly limited, and as a lower limit, It is preferably 2 m, more preferably 2.1 m, still more preferably 3 m, and particularly preferably 3.3 m. When the width of the film 32 is at least the above lower limit, an optical film (a polarizing film or the like) having a larger area can be obtained. On the other hand, the upper limit of the width of the film 32 is preferably 10 m, more preferably 8 m. When the width of the film 32 is equal to or less than the above upper limit, the operability and the like are improved.
作為薄膜32的平均厚度,也是依材質或用途等而定,例如能設為5μm以上500μm以下。作為在薄膜32被捲繞的狀態下的薄膜32的層整體的厚度,例如能設為50mm以上1,000mm以下。 The average thickness of the film 32 is also determined depending on the material, use, and the like, and can be, for example, 5 μm or more and 500 μm or less. The thickness of the entire layer of the film 32 in a state in which the film 32 is wound can be, for example, 50 mm or more and 1,000 mm or less.
薄膜32能利用流延製膜法、濕式製膜法、乾式製膜法、凝膠製膜法、熔融擠出製膜法等公知的方法來得到。 The film 32 can be obtained by a known method such as a cast film forming method, a wet film forming method, a dry film forming method, a gel film forming method, or a melt extrusion film forming method.
芯用蓋材10係嵌入芯31的端部33。芯用蓋材10係分別安裝於芯31的兩端。芯用蓋材10係與第1圖~第4圖的芯用蓋材10相同,因此賦予同一元件符號並省略詳細的說明。又,蓋本體11係以切口部14成為上側的方式嵌入芯31。芯用蓋材10的輔助蓋材12係在連結構件13彎曲的狀態下嵌入蓋本體11的切口部14。此外,芯用蓋材10中的凸緣部17及凸緣部21並未嵌入芯31內而與芯31的端面34接觸。依此方式,藉由蓋本體11和輔助蓋材12塞住芯31的端部33的開口,因此能抑制灰塵等進入芯31內。 The core cover member 10 is fitted into the end portion 33 of the core 31. The core cover members 10 are attached to both ends of the core 31, respectively. The core cover member 10 is the same as the core cover member 10 of the first to fourth drawings, and therefore the same reference numerals are given to the same components, and detailed description thereof will be omitted. Moreover, the cover main body 11 is fitted with the core 31 so that the notch part 14 may become the upper side. The auxiliary cover member 12 of the core lid member 10 is fitted into the notch portion 14 of the cap body 11 in a state where the coupling member 13 is bent. Further, the flange portion 17 and the flange portion 21 in the core cover member 10 are not fitted into the core 31 and are in contact with the end surface 34 of the core 31. In this manner, the opening of the end portion 33 of the core 31 is closed by the cap body 11 and the auxiliary cover member 12, so that entry of dust or the like into the core 31 can be suppressed.
又,雖然未圖示,但為了在薄膜滾筒30的搬運及保管時等,防止灰塵的附著等,薄膜32可由包裝材料予以覆蓋。在這樣的覆蓋薄膜32的包裝材料的端部被擠入芯31內的情況下,也能以按住此包裝材料的方式來 將芯用蓋材10嵌入芯31的端部33。 Further, although not shown, the film 32 may be covered with a packaging material in order to prevent adhesion of dust or the like during transportation and storage of the film roll 30. In the case where the end portion of the packaging material of the cover film 32 is extruded into the core 31, it is also possible to hold the packaging material. The core cover material 10 is embedded in the end portion 33 of the core 31.
作為上述包裝材料,沒有特別的限定,通常是薄膜(薄片),可以是單層薄膜,也可以是積層薄膜。作為上述單層薄膜,能舉出:聚丙烯薄膜、聚乙烯薄膜等。作為上述積層薄膜,能舉出:複數個樹脂層的積層薄膜、樹脂層和蒸鍍層的積層薄膜、樹脂層和金屬箔的積層薄膜等,具體而言,能舉出:使鋁蒸鍍於聚對苯二甲酸乙二酯的積層薄膜;聚酯、鋁箔和聚乙烯的積層薄膜;蒸鍍鋁的聚酯和聚乙烯的積層薄膜;蒸鍍氧化鋁的聚酯和聚乙烯的積層薄膜;蒸鍍玻璃的聚酯和聚乙烯的積層薄膜;塗布聚偏二氯乙烯的聚丙烯和聚乙烯的積層薄膜等。包裝材料能單獨使用1種,也能併用2種以上。 The packaging material is not particularly limited, and is usually a film (sheet), and may be a single layer film or a laminated film. Examples of the single layer film include a polypropylene film and a polyethylene film. Examples of the laminated film include a laminated film of a plurality of resin layers, a laminated film of a resin layer and a vapor deposited layer, a laminated film of a resin layer and a metal foil, and the like, and specifically, aluminum is vapor-deposited on the poly layer. a laminate film of ethylene terephthalate; a laminate film of polyester, aluminum foil and polyethylene; a laminate film of aluminum-deposited polyester and polyethylene; a laminate film of polyester and polyethylene which are vapor-deposited; A laminated film of glass-coated polyester and polyethylene; a laminated film of polypropylene and polyethylene coated with polyvinylidene chloride. The packaging material can be used alone or in combination of two or more.
如第5圖(b)所示,當使用支撐棒40將薄膜滾筒30進行搬送等時,能在將芯用蓋材10嵌入芯31的狀態下,將輔助蓋材12解開至外側。藉由將輔助蓋材12解開,能將支撐棒40插入切口部14。當將輔助蓋材12解開時,具有S字狀的連結構件13能夠展開,因此輔助蓋材12不會在插入支撐棒40中造成妨礙。此外,使用支撐棒40的作業後,再度將此輔助蓋材12嵌入切口部14,從而可抑制灰塵等的進入。此外,在使用支撐棒40的作業之際,灰塵等能進入的開口僅有切口部14,因此可將灰塵等的進入控制在最小限度。 As shown in Fig. 5(b), when the film roll 30 is conveyed or the like using the support rod 40, the auxiliary cover member 12 can be unwound to the outside while the core cover member 10 is fitted into the core 31. The support rod 40 can be inserted into the notch portion 14 by disengaging the auxiliary cover member 12. When the auxiliary cover member 12 is unwound, the S-shaped connecting member 13 can be unfolded, so that the auxiliary cover member 12 does not interfere with insertion into the support rod 40. Further, after the work of the support bar 40 is used, the auxiliary cover member 12 is again fitted into the notch portion 14, so that entry of dust or the like can be suppressed. Further, in the operation using the support bar 40, the opening through which dust or the like can enter is only the notch portion 14, so that entry of dust or the like can be minimized.
<芯用蓋材> <Core cover material>
(第2實施形態) (Second embodiment)
第6圖及第7圖的芯用蓋材50具備蓋本體51、輔助蓋 材52及連結構件53。芯用蓋材50也是為了防止灰塵等進入芯內而安裝於捲繞薄膜的芯的軸方向的端部者。芯用蓋材50有與第1圖的芯用蓋材10類似的形狀,但特別是連結構件53的位置及形狀係與第1圖的連結構件13不同。芯用蓋材50的材質或尺寸係與第1圖的芯用蓋材10相同。 The core cover member 50 of FIGS. 6 and 7 is provided with a cover body 51 and an auxiliary cover. The material 52 and the connecting member 53. The core cover member 50 is also attached to the end portion of the core of the wound film in the axial direction in order to prevent dust or the like from entering the core. The core cover member 50 has a shape similar to that of the core cover member 10 of Fig. 1, but in particular, the position and shape of the connection member 53 are different from those of the connection member 13 of Fig. 1 . The material or size of the core cover member 50 is the same as that of the core cover member 10 of Fig. 1 .
蓋本體51,係在外緣形成有在安裝於芯的狀態下的芯的軸方向上貫通的切口部54。此外,蓋本體51具有:底部55;壁部(未圖示),從此底部55的外緣立起設置;和凸緣部57,從此壁部的前端緣朝外側方向伸出。 In the lid main body 51, a notch portion 54 that penetrates in the axial direction of the core in a state of being attached to the core is formed on the outer edge. Further, the cap body 51 has a bottom portion 55, a wall portion (not shown) from which the outer edge of the bottom portion 55 is erected, and a flange portion 57 projecting outward from the front end edge of the wall portion.
在正面觀看(安裝於芯的狀態下的芯的軸方向觀看)下,輔助蓋材52具有一邊為圓弧狀的約略正方形。如第7圖所示,輔助蓋材52被嵌入蓋本體51的切口部54之際的蓋本體51和輔助蓋材52所構成的形狀,在正面觀看下成為圓形。即,輔助蓋材52被嵌入蓋本體51的切口部54之際的蓋本體51和輔助蓋材52所構成的形狀,係塞住芯的端部的開口的形狀。輔助蓋材52具有:底部59;壁部(未圖示),從此底部59的外緣立起設置;和凸緣部61,從此壁部的前端緣朝外側方向伸出。 Under the front view (viewed in the axial direction of the core in a state of being attached to the core), the auxiliary cover member 52 has an approximately square shape in which one side is an arc shape. As shown in Fig. 7, the shape of the cover body 51 and the auxiliary cover member 52 when the auxiliary cover member 52 is fitted into the notch portion 54 of the cover body 51 is circular in a front view. In other words, the shape in which the auxiliary cover member 52 is fitted into the notch portion 54 of the cover body 51 and the auxiliary cover member 52 is a shape that plugs the opening of the end portion of the core. The auxiliary cover member 52 has a bottom portion 59, a wall portion (not shown) from which the outer edge of the bottom portion 59 is erected, and a flange portion 61 projecting outward from the front end edge of the wall portion.
連結構件53具有可撓性,為連結蓋本體51和輔助蓋材52的片材。連結構件53具有俯視下為S字狀部分,具體而言,具有主要是5個帶部交互地連結而成的形狀。連結構件53連結蓋本體51的凸緣部57、和輔助構件52的凸緣部61。但是,在蓋本體51的凸緣部57中,連結構件53係連結於切口部54以外的部分的凸緣部57。 The connecting member 53 has flexibility and is a sheet that connects the cap body 51 and the auxiliary cover member 52. The connecting member 53 has an S-shaped portion in plan view, and specifically has a shape in which mainly five belt portions are alternately coupled. The coupling member 53 connects the flange portion 57 of the cap body 51 and the flange portion 61 of the auxiliary member 52. However, in the flange portion 57 of the cap body 51, the coupling member 53 is coupled to the flange portion 57 of the portion other than the notch portion 54.
在此芯用蓋材50中,在將輔助蓋材52嵌入蓋 本體51的切口部54之際,連結構件53不會造成妨礙地彎曲,因此能容易地進行嵌入(參照第7圖)。此外,在從切口部54解開輔助蓋材52的狀態下,解消了連結構件53的彎曲而S字狀部分展開,因此在支撐棒插入之際、或在已插入的狀態下,輔助蓋材52很難造成妨礙。特別是,在該芯用蓋材50中,連結構件53係連結於蓋本體51的切口部54之外的位置的凸緣部57,因此可在支撐棒插入之際,充分減低輔助蓋材52及連結構件53妨礙支撐棒的插入的情形。 In this core cover member 50, the auxiliary cover member 52 is embedded in the cover. When the notch portion 54 of the main body 51 is bent, the connecting member 53 is not hindered, so that it can be easily inserted (see Fig. 7). Further, in a state where the auxiliary cover member 52 is unwound from the notch portion 54, the bending of the connecting member 53 is cancelled and the S-shaped portion is unfolded, so that the auxiliary cover member is inserted at the time of insertion of the support rod or in the inserted state. 52 is hard to cause obstacles. In particular, in the core cover member 50, since the connection member 53 is coupled to the flange portion 57 at a position other than the notch portion 54 of the cover body 51, the auxiliary cover member 52 can be sufficiently reduced when the support rod is inserted. And the connecting member 53 hinders the insertion of the support rod.
<其他實施形態> <Other Embodiments>
本發明的芯用蓋材及薄膜滾筒並不限於上述實施形態。作為連結構件,例如也可以是直線狀(帶狀)或L字狀等形狀者。這樣的形狀也可以產生作為連結構件的功能。此外,在例如將連結構件作成充分長度的帶狀形狀的情況下,在將輔助蓋材嵌入切口部之際連結構件成為彎曲的狀態。在這樣的情況下,在從切口部解開輔助蓋材之際,解消了連結構件的彎曲,輔助蓋材能移動到離開切口部的位置,因此能容易地進行支撐棒的插入。 The core cover member and film roll of the present invention are not limited to the above embodiment. The connecting member may be, for example, a linear shape (belt shape) or an L shape. Such a shape can also produce a function as a joining member. Further, for example, when the connecting member is formed into a strip shape having a sufficient length, the connecting member is bent when the auxiliary cover member is fitted into the slit portion. In such a case, when the auxiliary cover member is unwound from the slit portion, the bending of the connecting member is canceled, and the auxiliary cover member can be moved to a position away from the notch portion, so that the insertion of the support rod can be easily performed.
此外,在上述實施形態中,芯用蓋材係作成嵌入芯的構造,但也可以是如覆蓋芯的整面端部的構造。此外,也可以是如蓋本體、輔助蓋材及連結構件分別由其他材料所構成者。另外,芯用蓋材不限於合成樹脂製,也可以由例如金屬製、布製、紙製、或它們的複合構件等所形成。安裝芯用蓋材的芯,若為筒狀的話便不限於圓筒狀,例如可以是角筒狀等。芯用蓋材,藉由作 成與芯的端部的形狀相應的形狀,能發揮本發明的效果。 Further, in the above embodiment, the core cover member is configured to be embedded in the core, but may be configured to cover the entire end of the core. Further, the cover body, the auxiliary cover member, and the connecting member may be made of other materials. Further, the core cover member is not limited to a synthetic resin, and may be formed of, for example, metal, cloth, paper, or a composite member thereof. The core for mounting the core lid member is not limited to a cylindrical shape in the case of a cylindrical shape, and may be, for example, a square tube shape. Core cover material, by making The shape corresponding to the shape of the end portion of the core can exert the effects of the present invention.
本發明的芯用蓋材能抑制灰塵等進入薄膜滾筒的芯內,且使用支撐棒進行搬送等之際的作業性也優異,因此能合適地用作PVA薄膜等光學用薄膜的薄膜滾筒的芯的蓋材。 The core cover material of the present invention can be used as a core of a film roll for an optical film such as a PVA film, because it can suppress dust and the like from entering the core of the film roll, and is excellent in workability when being transported by a support bar. Cover material.
Claims (7)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2015-156294 | 2015-08-06 | ||
| JP2015156294 | 2015-08-06 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201708061A true TW201708061A (en) | 2017-03-01 |
| TWI673211B TWI673211B (en) | 2019-10-01 |
Family
ID=57942785
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW105121684A TWI673211B (en) | 2015-08-06 | 2016-07-11 | Core cover material and film roll |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP6498297B2 (en) |
| KR (1) | KR102095661B1 (en) |
| CN (1) | CN107848730B (en) |
| TW (1) | TWI673211B (en) |
| WO (1) | WO2017022371A1 (en) |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS572568B2 (en) * | 1974-04-16 | 1982-01-18 | ||
| US5542534A (en) * | 1994-12-15 | 1996-08-06 | Hoechst Aktiengesellschaft | Packaging system for receiving a film web wound up in roll form onto a winding sleeve |
| JP2000142616A (en) | 1998-11-16 | 2000-05-23 | Idemitsu Petrochem Co Ltd | Cap for film packing |
| US6612473B1 (en) * | 1999-03-11 | 2003-09-02 | The Procter & Gamble Company | Asymmetrical end-loadable carton for rolled sheet materials |
| JP4035422B2 (en) | 2002-10-18 | 2008-01-23 | 豊田合成株式会社 | Cap device |
| JP4630057B2 (en) * | 2004-12-28 | 2011-02-09 | 村角株式会社 | Roll body stopper |
| JP5424189B2 (en) | 2008-10-07 | 2014-02-26 | コクヨ株式会社 | Emergency portable whistle |
| JP5368075B2 (en) * | 2008-12-12 | 2013-12-18 | 能美防災株式会社 | Fire hydrant equipment |
| US20100200633A1 (en) | 2009-02-12 | 2010-08-12 | 3M Innovative Properties Company | Tape dispenser |
| CN202880072U (en) * | 2012-04-23 | 2013-04-17 | 凯芙隆(厦门)环境科技有限公司 | Reverse osmosis (RO) membrane joint protective jacket |
| CN202754637U (en) * | 2012-08-24 | 2013-02-27 | 贾志方 | Embroider thread reel |
| US10577218B2 (en) | 2015-03-10 | 2020-03-03 | Christopher A. Rodgers | Rapid rope |
-
2016
- 2016-06-29 JP JP2017532430A patent/JP6498297B2/en active Active
- 2016-06-29 WO PCT/JP2016/069238 patent/WO2017022371A1/en not_active Ceased
- 2016-06-29 KR KR1020187003383A patent/KR102095661B1/en active Active
- 2016-06-29 CN CN201680045915.1A patent/CN107848730B/en active Active
- 2016-07-11 TW TW105121684A patent/TWI673211B/en active
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2017022371A1 (en) | 2018-03-22 |
| WO2017022371A1 (en) | 2017-02-09 |
| CN107848730B (en) | 2020-06-23 |
| JP6498297B2 (en) | 2019-04-10 |
| TWI673211B (en) | 2019-10-01 |
| KR20180026516A (en) | 2018-03-12 |
| KR102095661B1 (en) | 2020-03-31 |
| CN107848730A (en) | 2018-03-27 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR101985980B1 (en) | Polyvinyl alcohol polymer film packaging | |
| US7828242B2 (en) | Reusable take-apart spool and methods | |
| JP6164835B2 (en) | Fishing rod housing, fishing rod having the same, and method for manufacturing fishing rod housing | |
| KR102812731B1 (en) | Package structure of roll-shaped thin film and packaging method thereof | |
| CN105849021B (en) | Spool | |
| TW201708061A (en) | Core lid member and film roll | |
| CA2825423C (en) | Bobbin for roll stock | |
| KR101036520B1 (en) | Method for manufacturing FRP core having inner diameter groove for weight reduction and FRP core manufactured thereby | |
| ES2349177T3 (en) | MEDIA ADAPTED TO RECEIVE A MATERIAL IN THE FORM OF SHEETS. | |
| KR101254930B1 (en) | Anti-mark paper pipe for rolling sheet | |
| KR101582752B1 (en) | Paper tube for roll | |
| JP6097534B2 (en) | Thread winding bobbin | |
| KR102457311B1 (en) | Film roll | |
| KR20190076019A (en) | Coated film roll body | |
| TW201716303A (en) | Core plug, film roll, packaged article, and method for removing core plug | |
| JP3811420B2 (en) | Glass fiber winding tube | |
| JP3132186U (en) | Roll product protector and roll product protection structure using this roll product protector | |
| JP2013220824A (en) | Rolled film package | |
| JP3173552U (en) | Cardboard reel | |
| JP2003128129A (en) | Protective board for transportation and method for using band coil, and reel auxiliary tool | |
| CN110631437B (en) | Moisture-proof and anti-static packaging paper tube for shell packaging and its processing technology | |
| JP4225180B2 (en) | Plastic foam sheet manufacturing plant | |
| JP7217115B2 (en) | Porous material package and method for manufacturing porous material package | |
| JP4577206B2 (en) | Tray container | |
| JP2016130132A (en) | Paper powder reducing carton box and manufacturing method thereof |