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TW201619511A - Modular hydraulic power pack - Google Patents

Modular hydraulic power pack Download PDF

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Publication number
TW201619511A
TW201619511A TW104122628A TW104122628A TW201619511A TW 201619511 A TW201619511 A TW 201619511A TW 104122628 A TW104122628 A TW 104122628A TW 104122628 A TW104122628 A TW 104122628A TW 201619511 A TW201619511 A TW 201619511A
Authority
TW
Taiwan
Prior art keywords
gear
assembly
gear train
relative
outer casing
Prior art date
Application number
TW104122628A
Other languages
Chinese (zh)
Inventor
約翰M 史維森
威廉M 布蘭庫西
吉米W 譚
奧格斯特F 勒吉
Original Assignee
葛萊兒明尼蘇達股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 葛萊兒明尼蘇達股份有限公司 filed Critical 葛萊兒明尼蘇達股份有限公司
Publication of TW201619511A publication Critical patent/TW201619511A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
    • F04B9/04Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms
    • F04B9/047Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms the means being pin-and-slot mechanisms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H25/00Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
    • F16H25/18Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
    • F16H25/20Screw mechanisms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H25/00Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
    • F16H25/18Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
    • F16H25/20Screw mechanisms
    • F16H2025/2031Actuator casings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H25/00Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
    • F16H25/18Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
    • F16H25/20Screw mechanisms
    • F16H2025/2062Arrangements for driving the actuator
    • F16H2025/2081Parallel arrangement of drive motor to screw axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H2057/005Mounting preassembled units, i.e. using pre-mounted structures to speed up final mounting process

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rotary Pumps (AREA)
  • Details And Applications Of Rotary Liquid Pumps (AREA)

Abstract

A gear train assembly for use in a modular hydraulic power pack includes a gear train, a housing, and a plurality of supports disposed between the gear train and the housing to radially and axially restrain the gear train relative to the housing. The gear train couples a drive assembly to a pump assembly. The drive assembly is coupled to an input gear of the gear train, and the pump assembly is coupled to an output gear of the gear train. The output gear has a female spline that permits the pump assembly to be removable from the gear train assembly.

Description

模組化液壓動力組 Modular hydraulic power unit

本發明大體上係關於齒輪系總成,且更特定言之係關於用於促進模組化液壓動力組之齒輪系總成。 The present invention generally relates to a gear train assembly, and more particularly to a gear train assembly for facilitating a modular hydraulic power pack.

液壓動力組產生待用於液壓系統及/或液壓動力之設備中之加壓工作流體。通常言之,液壓動力組包含依一指定壓力及流動速率供應一工作流體之一泵及驅動該泵之一馬達。泵及馬達經選擇以滿足動力組之特定操作要求(即,工作流體之所要流動速率及壓力)。諸如壓力調節器、洩壓閥、再循環管線等之補充組件可併入至液壓動力組中以促進操作要求之滿足。 The hydraulic power pack produces a pressurized working fluid to be used in a hydraulic system and/or hydraulic power equipment. Generally speaking, a hydraulic power pack includes a pump that supplies one of a working fluid and a motor that drives the pump at a specified pressure and flow rate. The pump and motor are selected to meet the specific operational requirements of the power pack (ie, the desired flow rate and pressure of the working fluid). Supplemental components such as pressure regulators, pressure relief valves, recirculation lines, and the like can be incorporated into the hydraulic power pack to facilitate the satisfaction of operational requirements.

因而,各個液壓動力組之組件經調整成動力組之一特定應用或過度細分以在一最大操作條件以及較不嚴格之操作條件下操作。將動力組調整成一特定應用需要操作者具有若干動力組,動力組中之不同組件增加維護成本同時使動力組過大,造成在動力組於低於最大操作條件下操作時之操作成本增加。另外,液壓動力組組件(尤其係泵及馬達)需要定期維護以確保動力組之操作效能,定期維護尤其包含組件之拆卸、替換磨損組件、組件之重新組裝及透過測試確認動力組效能。諸如此等之執行維護任務所需之時間及工具亦增加操作液壓動力組之成本。 Thus, the components of each hydraulic power pack are adjusted to one of the power pack specific applications or over-segmented to operate under a maximum operating condition and less stringent operating conditions. Adjusting the power pack to a particular application requires the operator to have several power packs, with different components in the power pack increasing maintenance costs while making the power pack too large, resulting in increased operating costs when the power pack is operating below the maximum operating conditions. In addition, hydraulic power pack components (especially pumps and motors) require regular maintenance to ensure the operational performance of the power pack. Periodic maintenance includes, inter alia, disassembly of components, replacement of worn components, reassembly of components, and verification of power pack performance through testing. The time and tools required to perform maintenance tasks such as these also increase the cost of operating the hydraulic power unit.

因此,存在對於可容易客製化成一應用且藉由替換動力組之模組而維護之一模組化液壓動力組之一需要。 Therefore, there is a need for one of the modular hydraulic power units that can be easily customized into an application and maintained by replacing the modules of the power pack.

在一實施例中,一種用於一模組化液壓動力組中之齒輪系總成包含一齒輪系、一外殼及安置於該齒輪系與該外殼之間以相對於該外殼徑向且軸向約束該齒輪系之複數個支撐件。該齒輪系總成經組態以將一驅動總成耦合至一泵總成。該驅動總成耦合至該齒輪系之一輸入齒輪,且該泵總成耦合至該齒輪系之一輸出齒輪。該輸出齒輪具有允許該泵總成可自該齒輪系總成移除之一內栓槽。 In one embodiment, a gear train assembly for use in a modular hydraulic power pack includes a gear train, a housing, and is disposed between the gear train and the housing for radial and axial relative to the housing A plurality of supports of the gear train are constrained. The gear train assembly is configured to couple a drive assembly to a pump assembly. The drive assembly is coupled to an input gear of the gear train and the pump assembly is coupled to an output gear of the gear train. The output gear has a pin slot that allows the pump assembly to be removed from the gear train assembly.

在另一實施例中,一種模組化液壓動力組包含一驅動總成、一泵總成及將該驅動總成耦合至該泵總成之一齒輪系總成。該驅動總成包含:一馬達,其經圍封於一外殼內;及一第一軸件,其具有在該第一軸件之一末端處之一驅動小齒輪。該泵總成包含:一螺絲;一泵外殼,其圍封該螺絲;及一止推軸承,其相對於該泵外殼在實質上平行於該螺絲之一旋轉軸之一方向中約束該螺絲。該螺絲自一第一末端延伸至一第二末端,其中該第一末端具有一外栓槽。該齒輪系總成包含:一齒輪系外殼,其圍封該齒輪系總成;一輸入齒輪,其與該驅動小齒輪嚙合;一輸出齒輪,其具有與該螺絲之該外栓槽嚙合之該輸出齒輪之一內徑處之一內栓槽。該齒輪系總成進一步包含軸向鄰近該輸入齒輪之一第二級小齒輪及沿著該輸入齒輪及該第二級小齒輪之一共同旋轉軸延伸之一齒輪軸件。該齒輪軸件將該輸入齒輪可旋轉耦合至與該輸出齒輪嚙合之該第二級小齒輪。該泵總成可移除地附接至該齒輪系總成。 In another embodiment, a modular hydraulic power pack includes a drive assembly, a pump assembly, and a drive assembly that couples the drive assembly to the pump assembly. The drive assembly includes: a motor enclosed within a housing; and a first shaft member having a drive pinion at one of the ends of the first shaft member. The pump assembly includes: a screw; a pump housing enclosing the screw; and a thrust bearing that constrains the screw relative to the pump housing in a direction substantially parallel to one of the rotational axes of the screw. The screw extends from a first end to a second end, wherein the first end has an outer pin slot. The gear train assembly includes: a gear train housing enclosing the gear train assembly; an input gear engaged with the drive pinion; and an output gear having engagement with the outer bolt slot of the screw A slot in one of the inner diameters of the output gear. The gear train assembly further includes a second stage pinion axially adjacent to the input gear and a gear shaft member extending along a common rotational axis of the input gear and the second stage pinion. The gear shaft member rotatably couples the input gear to the second stage pinion gear that meshes with the output gear. The pump assembly is removably attached to the gear train assembly.

10‧‧‧液壓動力組 10‧‧‧Hydraulic power unit

12‧‧‧齒輪系總成 12‧‧‧ Gear train assembly

14‧‧‧驅動總成 14‧‧‧Drive assembly

16‧‧‧泵總成 16‧‧‧ pump assembly

18‧‧‧歧管組塊 18‧‧‧Management block

20‧‧‧出口 20‧‧‧Export

22‧‧‧入口 22‧‧‧ Entrance

24‧‧‧貯槽 24‧‧‧storage tank

26‧‧‧箱體 26‧‧‧ cabinet

28‧‧‧蓋 28‧‧‧ Cover

30‧‧‧流體指示符 30‧‧‧Fluid indicator

32‧‧‧管連接 32‧‧‧ pipe connection

34‧‧‧壓力計 34‧‧‧ pressure gauge

36‧‧‧洩壓閥 36‧‧‧Relief valve

38‧‧‧緊固件 38‧‧‧fasteners

40‧‧‧緊固件 40‧‧‧fasteners

42‧‧‧無刷馬達 42‧‧‧Brushless motor

44‧‧‧軸件 44‧‧‧ shaft parts

46‧‧‧軸承 46‧‧‧ bearing

48‧‧‧軸承 48‧‧‧ bearing

50‧‧‧外殼 50‧‧‧ Shell

52‧‧‧端板 52‧‧‧End board

54‧‧‧內側/內側端 54‧‧‧inside/inside

56‧‧‧驅動小齒輪 56‧‧‧ drive pinion

58‧‧‧軸 58‧‧‧Axis

60‧‧‧風扇 60‧‧‧fan

62‧‧‧外側端 62‧‧‧Outside

64‧‧‧導管 64‧‧‧ catheter

66‧‧‧齒輪系 66‧‧‧ Gear Train

68‧‧‧輸入齒輪 68‧‧‧ input gear

70‧‧‧二級小齒輪 70‧‧‧Secondary pinion

72‧‧‧輸出齒輪 72‧‧‧ Output gear

74‧‧‧軸件 74‧‧‧ shaft parts

76‧‧‧共同旋轉軸 76‧‧‧Common rotation axis

78‧‧‧軸 78‧‧‧Axis

80‧‧‧內栓槽 80‧‧‧ inner bolt slot

82‧‧‧外殼 82‧‧‧ Shell

84‧‧‧軸承 84‧‧‧ bearing

86‧‧‧軸承 86‧‧‧ bearing

88‧‧‧襯套 88‧‧‧ bushing

90‧‧‧襯套 90‧‧‧ bushing

92‧‧‧輪轂 92‧‧·wheels

94‧‧‧軸承 94‧‧‧ bearing

96‧‧‧軸承 96‧‧‧ bearing

98‧‧‧襯套 98‧‧‧ bushing

100‧‧‧襯套 100‧‧‧ bushing

102‧‧‧螺絲 102‧‧‧ screws

104‧‧‧外殼 104‧‧‧Shell

106‧‧‧自由末端 106‧‧‧Free end

108‧‧‧軸件延伸部 108‧‧‧Axis extension

108a‧‧‧外栓槽 108a‧‧‧outer slot

108b‧‧‧導引表面 108b‧‧‧ guiding surface

110‧‧‧活動螺母 110‧‧‧ Activity nut

112‧‧‧緩衝器 112‧‧‧buffer

114‧‧‧耦合器 114‧‧‧ Coupler

116‧‧‧缸 116‧‧‧cylinder

118‧‧‧外殼端板 118‧‧‧Shell end plate

120‧‧‧桿 120‧‧‧ pole

122‧‧‧螺母 122‧‧‧ nuts

124‧‧‧墊圈 124‧‧‧Washers

126‧‧‧缸 126‧‧‧cylinder

127‧‧‧液壓缸 127‧‧‧ hydraulic cylinder

128‧‧‧止推軸承總成 128‧‧‧ thrust bearing assembly

130‧‧‧凸環 130‧‧‧ convex ring

130a‧‧‧凸緣 130a‧‧‧Flange

132‧‧‧凸環 132‧‧‧ convex ring

132a‧‧‧凸緣 132a‧‧‧Flange

134‧‧‧軸承 134‧‧‧ bearing

136‧‧‧止推凸緣 136‧‧‧ thrust flange

138‧‧‧凸緣部分 138‧‧‧Flange section

2-2‧‧‧線 2-2‧‧‧ line

圖1係具有模組化驅動、泵及齒輪系總成之一液壓動力組之一等角視圖。 Figure 1 is an isometric view of a hydraulic power pack having a modular drive, pump and gear train assembly.

圖2係沿著圖1中之線2-2取得之液壓動力組之一橫截面圖。 Figure 2 is a cross-sectional view of one of the hydraulic power units taken along line 2-2 of Figure 1.

圖1係液壓動力組10之一等角視圖,除了下文中所論述之其他組件之外,液壓動力組10尤其亦包含將驅動總成14耦合至泵總成16之齒輪系總成12。驅動總成14透過齒輪系總成12而將機械動力供應至泵總成16。泵總成16經由泵總成16內含有之一工作流體(圖1中未展示)而將液壓動力提供至歧管組塊18。 1 is an isometric view of a hydraulic power pack 10 that includes, in addition to the other components discussed below, a gear train assembly 12 that couples the drive assembly 14 to the pump assembly 16. The drive assembly 14 supplies mechanical power to the pump assembly 16 through the gear train assembly 12. The pump assembly 16 provides hydraulic power to the manifold block 18 via a pump fluid 16 containing a working fluid (not shown in FIG. 1).

歧管組塊18配備有至少一出口20及至少一入口22以分別向附接至動力組10之液壓驅動組件或系統供應且自其取回工作流體。多個入口22及出口20可附接至歧管組塊18用於操作多個液壓驅動組件。舉例而言,歧管組塊18可如圖1中所展示具有四個入口22及四個出口20用於操作多達四個液壓驅動組件或系統。各個入口22及出口20經調適以機械附接至管及/或軟管(圖1中未展示)以促進工作流體至液壓驅動組件或系統之循環。較佳地,各個入口22及出口20係該技術中已知之一快速斷開液壓連接。 The manifold block 18 is equipped with at least one outlet 20 and at least one inlet 22 to supply and retrieve working fluid from the hydraulic drive assembly or system attached to the power pack 10, respectively. A plurality of inlets 22 and outlets 20 can be attached to the manifold block 18 for operating a plurality of hydraulic drive assemblies. For example, the manifold block 18 can have four inlets 22 and four outlets 20 for operating up to four hydraulic drive assemblies or systems as shown in FIG. Each inlet 22 and outlet 20 are adapted to be mechanically attached to a tube and/or hose (not shown in Figure 1) to facilitate circulation of the working fluid to the hydraulic drive assembly or system. Preferably, each inlet 22 and outlet 20 is one of the techniques known in the art to quickly open the hydraulic connection.

貯槽24含有大量補充工作流體以補充漏出或以其他方式自動力組10或連接至動力組10之組件損失之流體。貯槽24包含箱體26、蓋28及流體指示符30。箱體26具有配備有經定向朝向歧管組塊18之一通常半球形末端之一通常圓柱形本體。相對於半球形末端之箱體26之一螺紋末端接合蓋28之配合螺紋。當經附接時,箱體26及蓋28形成在管連接32處流體連接至歧管組塊18之一貯槽。隨著貯槽24內之工作流體耗盡,流體指示符30使得一操作者得以判定貯槽24內之工作流體之體積。 The sump 24 contains a large amount of supplemental working fluid to supplement the fluid that is leaking or otherwise automatically force group 10 or connected to the components of the power pack 10. The sump 24 includes a tank 26, a lid 28, and a fluid indicator 30. The housing 26 has a generally cylindrical body that is equipped with one of the generally hemispherical ends that are oriented toward the manifold block 18. The threaded end of one of the boxes 26 with respect to the hemispherical end engages the mating threads of the cover 28. When attached, the case 26 and cover 28 are formed to be fluidly coupled to one of the manifold blocks 18 at the tube connection 32. As the working fluid within the sump 24 is exhausted, the fluid indicator 30 allows an operator to determine the volume of working fluid within the sump 24.

壓力計34及洩壓閥36流體連接至歧管組塊18。計34經組態以判定歧管組塊18內之工作流體之壓力且當歧管組塊18內之工作流體之一壓力超過一壓力設定點時,洩壓閥36自歧管組塊18排放工作流體。計34及閥36各係適合於執行此等功能之該技術中已知之任何計或閥。 Pressure gauge 34 and pressure relief valve 36 are fluidly coupled to manifold block 18. The gauge 34 is configured to determine the pressure of the working fluid within the manifold block 18 and the pressure relief valve 36 is discharged from the manifold block 18 when the pressure of one of the working fluids within the manifold block 18 exceeds a pressure set point. Working fluid. Meter 34 and valve 36 are each suitable for any meter or valve known in the art for performing such functions.

齒輪系總成12及驅動總成14形成一第一模組,且泵總成16形成 一第二模組。第一及第二模組係獨立的使得可容易拆卸泵總成16用於動力組10內含有之一工作流體之輸出壓力及流動之維護、模組替換及客製化。在一些實施例中,齒輪系總成12係使用複數個緊固件38耦合至驅動總成14且使用複數個緊固件40(見圖2)耦合至泵總成16,但可使用機械附接之任何其他適合構件。當使用緊固件38及40時,可使用手工具(例如,一扳手)拆卸且組裝總成12、14及16,藉此消除對於專用工具及專業知識之一需要。 The gear train assembly 12 and the drive assembly 14 form a first module, and the pump assembly 16 is formed A second module. The first and second modules are independent such that the easily disassemblable pump assembly 16 is used for maintenance, module replacement, and customization of the output pressure and flow of one of the working fluids within the power pack 10. In some embodiments, the gear train assembly 12 is coupled to the drive assembly 14 using a plurality of fasteners 38 and coupled to the pump assembly 16 using a plurality of fasteners 40 (see FIG. 2), but may be mechanically attached. Any other suitable component. When fasteners 38 and 40 are used, hand tools (e.g., a wrench) can be used to disassemble and assemble assemblies 12, 14 and 16, thereby eliminating the need for one of the specialized tools and expertise.

圖2係展示將驅動總成14耦合至泵總成16之齒輪系總成12之沿著圖1中之線2-2取得之液壓動力組10之一橫截面圖。如在下文中將進一步詳細描述,齒輪總成12及驅動總成14形成可藉由移除延伸通過泵總成16至齒輪系總成12中之緊固件40而與泵總成16分離之一獨立模組。可由該技術中已知之任何適合材料製造緊固件40且可呈自齒輪系總成12支撐泵總成16所需之任何適合螺栓型樣組態緊固件40。雖然在圖2中僅展示一個緊固件40,但應理解,在泵總成16周圍安置延伸通過其之一部分以將泵總成16附接至齒輪系總成12之緊固件40之一對稱型樣。 2 is a cross-sectional view of the hydraulic power pack 10 taken along line 2-2 of FIG. 1 showing the drive assembly 14 coupled to the gear train assembly 12 of the pump assembly 16. As will be described in further detail below, the gear assembly 12 and drive assembly 14 are formed separately from the pump assembly 16 by removing the fasteners 40 extending through the pump assembly 16 into the gear train assembly 12. Module. The fastener 40 can be fabricated from any suitable material known in the art and can be any suitable bolt-type configuration fastener 40 required to support the pump assembly 16 from the gear train assembly 12. Although only one fastener 40 is shown in FIG. 2, it should be understood that one of the fasteners 40 extending through one of the portions of the pump assembly 16 to attach the pump assembly 16 to the gear train assembly 12 is symmetric. kind.

驅動總成14將機械動力提供至動力組10。在圖2中所展示之實施例中,驅動總成14包含如該技術中已知之無刷馬達42。馬達42具有在軸承46與軸承48之間延伸之軸件44。馬達42安置於圍封馬達42之外殼50內。具體言之,軸承46安置於軸件44與外殼50之間以相對於外殼50徑向約束馬達42。類似地,軸承48安置於軸件44與端板52之間以相對於外殼50徑向約束馬達42,端板52接合驅動總成14之內側54。為了與齒輪系總成12介接,馬達42具有安置於軸件44之內側端54處之驅動小齒輪56。無刷馬達42在一指定電壓下接收三相交流電流以導致馬達42繞延伸通過馬達42之一幾何中心之軸58旋轉。馬達42之旋轉導致驅動小齒輪56將機械動力提供至齒輪系總成12。 The drive assembly 14 provides mechanical power to the power pack 10. In the embodiment shown in FIG. 2, the drive assembly 14 includes a brushless motor 42 as is known in the art. Motor 42 has a shaft member 44 that extends between bearing 46 and bearing 48. Motor 42 is disposed within housing 50 of enclosure motor 42. In particular, the bearing 46 is disposed between the shaft member 44 and the outer casing 50 to radially constrain the motor 42 relative to the outer casing 50. Similarly, a bearing 48 is disposed between the shaft member 44 and the end plate 52 to radially constrain the motor 42 relative to the outer casing 50 that engages the inner side 54 of the drive assembly 14. To interface with the gear train assembly 12, the motor 42 has a drive pinion 56 disposed at an inboard end 54 of the shaft member 44. The brushless motor 42 receives a three-phase alternating current at a specified voltage to cause the motor 42 to rotate about a shaft 58 that extends through one of the geometric centers of the motor 42. Rotation of the motor 42 causes the drive pinion 56 to provide mechanical power to the gear train assembly 12.

視情況而定,馬達42包含安置於驅動總成14之外側端62處之風扇60。風扇60將冷卻空氣自周圍環境驅動至外殼50中,在外殼50處將冷卻提供至馬達42。在冷卻馬達42之後,在任何適合位置處自外殼50排出冷卻空氣。在一些實施例中,在驅動總成14之外側端62處通過包圍風扇60之導管64排出冷卻空氣。 Motor 42 includes a fan 60 disposed at an outer side end 62 of drive assembly 14 as appropriate. Fan 60 drives cooling air from the surrounding environment into housing 50 where cooling is provided to motor 42. After cooling the motor 42, the cooling air is exhausted from the outer casing 50 at any suitable location. In some embodiments, the cooling air is exhausted through a conduit 64 surrounding the fan 60 at the outer end 62 of the drive assembly 14.

雖然參考無刷馬達42描述驅動總成14,但可使用其他類型之馬達以驅動齒輪系總成12。舉例而言,可使用其他類型之電動馬達(例如,一永磁馬達)或一氣動馬達或該技術中已知之其他適合馬達替換馬達42。 Although the drive assembly 14 is described with reference to the brushless motor 42, other types of motors can be used to drive the gear train assembly 12. For example, the motor 42 can be replaced with another type of electric motor (eg, a permanent magnet motor) or a pneumatic motor or other suitable motor known in the art.

齒輪系總成12包含齒輪系66以將機械動力自驅動總成14傳輸至泵總成16。齒輪系66包含輸入齒輪68、二級小齒輪70及輸出齒輪72。齒輪68與驅動總成14之驅動小齒輪56嚙合以將由驅動總成14產生之機械動力傳送至齒輪系總成12。二級小齒輪70沿著延伸通過齒輪68及70之一共同旋轉軸76之軸件74鄰近齒輪68。齒輪68及70可附接至軸件74或連同軸件74一體地形成。較佳地,二級小齒輪70與軸件74一體且齒輪68附接至軸件74,如圖2中所展示。輸出齒輪72與二級小齒輪70嚙合且因此繞自軸74偏移之軸78旋轉。輸出齒輪72包含沿著輸出齒輪72之一內徑定位之內栓槽80。內栓槽80經組態以允許一配合組件沿著軸78之雙向位移。較佳地,內栓槽80係由沿著輸出齒輪72之內徑實質上平行於軸78延伸之多個凹槽形成之一平行關鍵栓槽之內半部。 Gear train assembly 12 includes a gear train 66 to transfer mechanical power from drive assembly 14 to pump assembly 16. Gear train 66 includes an input gear 68, a secondary pinion 70, and an output gear 72. Gear 68 meshes with drive pinion 56 of drive assembly 14 to transmit mechanical power generated by drive assembly 14 to gear train assembly 12. The secondary pinion 70 is adjacent the gear 68 along a shaft 74 that extends through a common axis of rotation 76 of the gears 68 and 70. Gears 68 and 70 can be attached to shaft member 74 or integrally formed with shaft member 74. Preferably, the secondary pinion 70 is integral with the shaft member 74 and the gear 68 is attached to the shaft member 74, as shown in FIG. The output gear 72 meshes with the secondary pinion 70 and thus rotates about a shaft 78 that is offset from the shaft 74. The output gear 72 includes an inner slot 80 positioned along an inner diameter of one of the output gears 72. The inner pin slot 80 is configured to permit bi-directional displacement of a mating component along the shaft 78. Preferably, the inner pin groove 80 is formed by a plurality of grooves extending substantially parallel to the axis 78 along the inner diameter of the output gear 72 to form an inner half of the parallel key pin groove.

齒輪56、68、70及72各具有自一外部直徑表面延伸之齒輪齒。節圓直徑及各個齒輪上含有之齒之數目用於判定齒輪系66之一有效齒輪比。齒輪系66之特定齒輪比與馬達42之旋轉速度及泵總成16之所要旋轉速度有關。一般言之,藉由將從動齒輪之齒之數目除以主動齒輪之齒之數目而判定兩個配合齒輪之間之齒輪比。當從動齒輪比主動齒輪具有更多齒(即,大於1.0之一齒輪比)時,從動齒輪比主動齒輪旋轉 更慢。認為此一配置係一減速齒輪組。在一些實施例中,可使用多個減速組。在圖2中所展示之實施例中,齒輪68比主動小齒輪56具有更多齒,且輸出齒輪72比二級小齒輪70具有更多齒。因此,齒輪系66在一些實施例中係一兩級減速齒輪組。 Gears 56, 68, 70 and 72 each have gear teeth extending from an outer diameter surface. The pitch circle diameter and the number of teeth contained on each gear are used to determine an effective gear ratio of one of the gear trains 66. The particular gear ratio of the gear train 66 is related to the rotational speed of the motor 42 and the desired rotational speed of the pump assembly 16. In general, the gear ratio between the two mating gears is determined by dividing the number of teeth of the driven gear by the number of teeth of the drive gear. When the driven gear has more teeth than the driving gear (ie, one gear ratio greater than 1.0), the driven gear rotates more than the driving gear Slower. This configuration is considered to be a reduction gear set. In some embodiments, multiple deceleration sets can be used. In the embodiment shown in FIG. 2, the gear 68 has more teeth than the drive pinion 56, and the output gear 72 has more teeth than the secondary pinion 70. Thus, the gear train 66 is in some embodiments a two-stage reduction gear set.

齒輪系66由外殼82及端板52圍封且支撐。如將在下文中所論述,使用軸承及襯套之一配置,齒輪系66經支撐於齒輪系總成12內使得總成12以及驅動總成14係獨立的。因為齒輪系66係獨立的且內栓槽80允許泵總成16之軸向位移,所以泵總成16可自液壓動力組10移除而不妨礙齒輪系總成12及驅動總成14。 Gear train 66 is enclosed and supported by outer casing 82 and end plate 52. As will be discussed below, using one of the bearing and bushing configurations, the gear train 66 is supported within the gear train assembly 12 such that the assembly 12 and the drive assembly 14 are independent. Because the gear train 66 is independent and the inner pin groove 80 allows axial displacement of the pump assembly 16, the pump assembly 16 can be removed from the hydraulic power pack 10 without obstructing the gear train assembly 12 and the drive assembly 14.

齒輪68及70以及軸件74由配置於軸件74之相對末端處之軸承84及86支撐於齒輪系總成12內。軸承84定位於軸件74與端板52之間以相對於端板52徑向約束軸件74,且軸承86定位於軸件74與外殼82之間以相對於外殼82徑向約束軸件74。襯套88及90將齒輪68及70軸向約束於齒輪系總成12內。具體言之,襯套88鄰近軸承84且安置於齒輪68與端板52之間以防止齒輪68沿著軸76移動朝向軸承84。同樣地,襯套90鄰近軸承86且安置於齒輪70與外殼82之間以防止齒輪70沿著軸76平移朝向軸承86。 Gears 68 and 70 and shaft member 74 are supported within gear train assembly 12 by bearings 84 and 86 disposed at opposite ends of shaft member 74. A bearing 84 is positioned between the shaft member 74 and the end plate 52 to radially constrain the shaft member 74 relative to the end plate 52, and the bearing 86 is positioned between the shaft member 74 and the outer casing 82 to radially constrain the shaft member 74 relative to the outer casing 82. . Bushings 88 and 90 axially constrain gears 68 and 70 within gear train assembly 12. In particular, the bushing 88 is adjacent the bearing 84 and disposed between the gear 68 and the end plate 52 to prevent the gear 68 from moving along the shaft 76 toward the bearing 84. Likewise, the bushing 90 is adjacent the bearing 86 and disposed between the gear 70 and the outer casing 82 to prevent the gear 70 from translating along the shaft 76 toward the bearing 86.

以類似於齒輪68及70之一方式將輸出齒輪72約束於齒輪系總成12內。輸出齒輪72包含輪轂92。輪轂92自輸出齒輪72之相對面相對於軸78軸向延伸。輸出齒輪72由軸承94及96徑向約束於齒輪系總成12內且由襯套98及100軸向約束於齒輪系總成12內。軸承94安置於輪轂92與端板52之間且軸承96安置於輪轂92與外殼82之間。襯套98定位於輸出齒輪72與末端52之間以限制輸出齒輪72朝向軸承94之位移,且襯套100定位於輸出齒輪72與外殼82之間以限制輸出齒輪72朝向軸承96之位移。軸承84、86、94及96可係該技術中已知之任何適合軸承,例如滾針軸承。類似地,襯套88、90、98及100可係該技術中已知之任何 適合襯套。 Output gear 72 is constrained within gear train assembly 12 in a manner similar to one of gears 68 and 70. Output gear 72 includes a hub 92. The hub 92 extends axially from the opposite face of the output gear 72 relative to the shaft 78. Output gear 72 is radially constrained within gear train assembly 12 by bearings 94 and 96 and axially constrained within gear train assembly 12 by bushings 98 and 100. Bearing 94 is disposed between hub 92 and end plate 52 and bearing 96 is disposed between hub 92 and outer casing 82. Bushing 98 is positioned between output gear 72 and end 52 to limit displacement of output gear 72 toward bearing 94, and bushing 100 is positioned between output gear 72 and outer casing 82 to limit displacement of output gear 72 toward bearing 96. Bearings 84, 86, 94 and 96 can be any suitable bearing known in the art, such as a needle bearing. Similarly, bushings 88, 90, 98, and 100 can be any of those known in the art. Suitable for bushings.

泵總成16將來自齒輪系總成12之機械動力轉換成液壓動力用於操作液壓操作之機器或系統。泵總成16包含圍封於泵外殼104內之螺絲102。螺絲102自齒輪系總成12之輸出齒輪72沿著軸78延伸至自由末端106。在一些實施例中,螺絲102具有具外栓槽108a之軸件延伸部108。軸件延伸部108具有接合螺絲102之一末端處之一外螺紋之內螺紋。另外,軸件延伸部108包含導引表面108b。導引表面108b具有與內栓槽80之徑向最內部分形成一定位擬合之一直徑。在其他實施例中,軸件延伸部108與螺絲102一體。外栓槽108a經組態以接合輸出齒輪72之內栓槽80。較佳地,外栓槽108a係由自螺絲102之一外表面延伸以接合栓槽80上之相等數目之對應凹槽之多個突出部形成之一平行關鍵栓槽之外半部。因此,外栓槽108a及內栓槽80允許螺絲102沿著軸78之雙向位移同時在相對於軸78之圓周及徑向方向中將輸出齒輪72耦合至螺絲102。 The pump assembly 16 converts mechanical power from the gear train assembly 12 into hydraulic power for operating a hydraulically operated machine or system. The pump assembly 16 includes a screw 102 enclosed within a pump housing 104. The screw 102 extends from the output gear 72 of the gear train assembly 12 along the shaft 78 to the free end 106. In some embodiments, the screw 102 has a shaft extension 108 having an outer bolt groove 108a. The shaft extension 108 has an internal thread that engages an external thread at one end of the screw 102. Additionally, the shaft extension 108 includes a guide surface 108b. The guide surface 108b has a diameter that forms a positioning fit with the radially innermost portion of the inner pin groove 80. In other embodiments, the shaft extension 108 is integral with the screw 102. The outer pin slot 108a is configured to engage the inner slot 80 of the output gear 72. Preferably, the outer pin groove 108a is formed by a plurality of projections extending from an outer surface of one of the screws 102 to engage an equal number of corresponding grooves on the pin groove 80 to form one of the outer portions of the parallel key pin grooves. Thus, the outer pin groove 108a and the inner pin groove 80 allow for bidirectional displacement of the screw 102 along the shaft 78 while coupling the output gear 72 to the screw 102 in a circumferential and radial direction relative to the shaft 78.

活動螺母110具有沿著其之一內徑之接合螺絲102之外螺紋之內螺紋。較佳地,活動螺母110具有與螺絲102之外螺紋協作以形成一閉合迴路軌道(圖2中未展示)之一部分之內螺紋。閉合迴路軌道經組態以容置減小螺絲102與螺母110之間之摩擦力之滾珠軸承(圖2中未展示)。當利用此配置時,螺絲102係一滾珠螺絲且螺母110係一滾珠螺母,如該技術中已知。 The movable nut 110 has an internal thread that is threaded outside the engagement screw 102 along one of its inner diameters. Preferably, the movable nut 110 has internal threads that cooperate with the external threads of the screw 102 to form a portion of a closed loop track (not shown in Figure 2). The closed loop track is configured to receive a ball bearing (not shown in Figure 2) that reduces the friction between the screw 102 and the nut 110. When utilizing this configuration, the screw 102 is a ball screw and the nut 110 is a ball nut as is known in the art.

當驅動總成14及齒輪系總成12導致螺絲102繞軸78旋轉時,活動螺母110沿著螺絲102之一外表面軸向平移。緩衝器112係與螺絲102同心配置以自活動螺母110緩解震動且防止螺母110碰撞止推軸承總成128(在下文中詳細論述其)之一彈性材料。耦合器114接合活動螺母110內之一圓周延伸凹槽以將螺母110之軸向位移傳輸至缸116。在一些實施例中,耦合器114與缸116一體。與螺絲102同心安置缸116使得 沿著缸116之一內表面引導自由末端106。隨著活動螺母110沿著螺絲102線性平移,缸116經引導穿過外殼端板118中之一孔隙。缸116具有在泵外殼104的外部之插入至缸116之一自由末端中之桿120。螺母122接合桿120之外螺紋。螺母122及墊圈124將板126附接至缸116之一末端。缸116垂直於螺絲102延伸且將缸116耦合至安置於板126之相對側上之鄰近液壓缸127。因此,由驅動總成14產生且由齒輪系總成12傳輸之旋轉運動由螺絲102及活動螺母110轉換成泵總成16內之線性運動。藉由致動由板126耦合至缸116之一或多個液壓缸而將此線性運動轉換成液壓動力。液壓缸127通過出口20供應工作流體且通過入口22接收流體以操作附接至動力組10之液壓動力組件或系統。 When the drive assembly 14 and the gear train assembly 12 cause the screw 102 to rotate about the shaft 78, the movable nut 110 translates axially along one of the outer surfaces of the screw 102. The bumper 112 is concentrically configured with the screw 102 to relieve vibration from the movable nut 110 and prevent the nut 110 from colliding with one of the elastomeric materials of the thrust bearing assembly 128 (discussed in detail below). The coupler 114 engages a circumferentially extending groove in the movable nut 110 to transmit axial displacement of the nut 110 to the cylinder 116. In some embodiments, the coupler 114 is integral with the cylinder 116. Concentrically placing the cylinder 116 with the screw 102 allows The free end 106 is guided along an inner surface of one of the cylinders 116. As the movable nut 110 linearly translates along the screw 102, the cylinder 116 is directed through one of the apertures in the outer casing end plate 118. The cylinder 116 has a rod 120 that is inserted into the free end of one of the cylinders 116 outside of the pump housing 104. The nut 122 engages the external thread of the rod 120. Nut 122 and washer 124 attach plate 126 to one end of cylinder 116. The cylinder 116 extends perpendicular to the screw 102 and couples the cylinder 116 to an adjacent hydraulic cylinder 127 disposed on the opposite side of the plate 126. Thus, the rotational motion generated by the drive assembly 14 and transmitted by the gear train assembly 12 is converted by the screw 102 and the movable nut 110 into a linear motion within the pump assembly 16. This linear motion is converted to hydraulic power by actuation of one or more hydraulic cylinders coupled to the cylinder 116 by the plate 126. Hydraulic cylinder 127 supplies working fluid through outlet 20 and receives fluid through inlet 22 to operate a hydraulic power assembly or system that is attached to power pack 10.

螺絲102由止推軸承總成128軸向約束於泵外殼104內。止推軸承總成128包含凸環130及132,其等接合在形成於螺絲102內之階狀部之間之螺絲102之一無螺紋外表面。凸環130及132具有分別用於將軸承134軸向約束於止推軸承總成128內之凸緣130a及132a。接合泵外殼104之止推凸緣136安置於軸承134之間。因此,止推軸承總成128將源自平移活動螺母110之軸向力傳輸至泵外殼104。泵外殼104具有接合齒輪系總成12之端板52之凸緣部分138。泵外殼104由緊固件40附接至齒輪系總成12。 The screw 102 is axially constrained within the pump housing 104 by a thrust bearing assembly 128. The thrust bearing assembly 128 includes collars 130 and 132 that engage an unthreaded outer surface of one of the screws 102 formed between the steps within the screw 102. The collars 130 and 132 have flanges 130a and 132a for axially constraining the bearing 134 within the thrust bearing assembly 128, respectively. A thrust flange 136 that engages the pump housing 104 is disposed between the bearings 134. Accordingly, the thrust bearing assembly 128 transmits axial forces from the translational movable nut 110 to the pump housing 104. The pump housing 104 has a flange portion 138 that engages an end plate 52 of the gear train assembly 12. The pump housing 104 is attached to the gear train assembly 12 by fasteners 40.

齒輪系總成12、驅動總成14及泵總成16之各自組態允許容易移除泵總成16用於液壓動力組10之維護及/或客製化。為了移除泵總成16,一操作者移除緊固件40且藉由沿著軸78平移泵總成16而使內栓槽80脫離。此後,可在將泵總成16重新安裝至液壓動力組10上之前在泵總成16上執行維護。另外,可使用配備有具有不同於泵總成16之一組態之液壓缸之一不同泵總成替換泵總成16,因此改變由液壓動力組10遞送之工作流體之壓力及流動速率。 The respective configurations of gear train assembly 12, drive assembly 14 and pump assembly 16 allow for easy removal of pump assembly 16 for maintenance and/or customization of hydraulic power pack 10. To remove the pump assembly 16, an operator removes the fastener 40 and disengages the inner pin slot 80 by translating the pump assembly 16 along the shaft 78. Thereafter, maintenance can be performed on the pump assembly 16 prior to reinstalling the pump assembly 16 onto the hydraulic power pack 10. Additionally, the pump assembly 16 can be replaced with a different pump assembly equipped with one of the hydraulic cylinders having a configuration different from one of the pump assemblies 16, thus varying the pressure and flow rate of the working fluid delivered by the hydraulic power pack 10.

雖然參考較佳實施例描述本發明,但熟習此項技術者將認識到 可做出形式及細節之改變而不脫離本發明之精神及範疇。 Although the invention has been described with reference to the preferred embodiments, those skilled in the art will recognize Changes in form and detail may be made without departing from the spirit and scope of the invention.

10‧‧‧液壓動力組 10‧‧‧Hydraulic power unit

12‧‧‧齒輪系總成 12‧‧‧ Gear train assembly

14‧‧‧驅動總成 14‧‧‧Drive assembly

16‧‧‧泵總成 16‧‧‧ pump assembly

40‧‧‧緊固件 40‧‧‧fasteners

42‧‧‧無刷馬達 42‧‧‧Brushless motor

44‧‧‧軸件 44‧‧‧ shaft parts

46‧‧‧軸承 46‧‧‧ bearing

48‧‧‧軸承 48‧‧‧ bearing

50‧‧‧外殼 50‧‧‧ Shell

52‧‧‧端板 52‧‧‧End board

54‧‧‧內側/內側端 54‧‧‧inside/inside

56‧‧‧驅動小齒輪 56‧‧‧ drive pinion

58‧‧‧軸 58‧‧‧Axis

60‧‧‧風扇 60‧‧‧fan

62‧‧‧外側端 62‧‧‧Outside

64‧‧‧導管 64‧‧‧ catheter

66‧‧‧齒輪系 66‧‧‧ Gear Train

68‧‧‧輸入齒輪 68‧‧‧ input gear

70‧‧‧二級小齒輪 70‧‧‧Secondary pinion

72‧‧‧輸出齒輪 72‧‧‧ Output gear

74‧‧‧軸件 74‧‧‧ shaft parts

76‧‧‧共同旋轉軸 76‧‧‧Common rotation axis

78‧‧‧軸 78‧‧‧Axis

80‧‧‧內栓槽 80‧‧‧ inner bolt slot

82‧‧‧外殼 82‧‧‧ Shell

84‧‧‧軸承 84‧‧‧ bearing

86‧‧‧軸承 86‧‧‧ bearing

88‧‧‧襯套 88‧‧‧ bushing

90‧‧‧襯套 90‧‧‧ bushing

92‧‧‧輪轂 92‧‧·wheels

94‧‧‧軸承 94‧‧‧ bearing

96‧‧‧軸承 96‧‧‧ bearing

98‧‧‧襯套 98‧‧‧ bushing

100‧‧‧襯套 100‧‧‧ bushing

102‧‧‧螺絲 102‧‧‧ screws

104‧‧‧外殼 104‧‧‧Shell

106‧‧‧自由末端 106‧‧‧Free end

108‧‧‧軸件延伸部 108‧‧‧Axis extension

108a‧‧‧外栓槽 108a‧‧‧outer slot

108b‧‧‧導引表面 108b‧‧‧ guiding surface

110‧‧‧活動螺母 110‧‧‧ Activity nut

112‧‧‧緩衝器 112‧‧‧buffer

114‧‧‧耦合器 114‧‧‧ Coupler

116‧‧‧缸 116‧‧‧cylinder

118‧‧‧外殼端板 118‧‧‧Shell end plate

120‧‧‧桿 120‧‧‧ pole

122‧‧‧螺母 122‧‧‧ nuts

124‧‧‧墊圈 124‧‧‧Washers

126‧‧‧缸 126‧‧‧cylinder

127‧‧‧液壓缸 127‧‧‧ hydraulic cylinder

128‧‧‧止推軸承總成 128‧‧‧ thrust bearing assembly

130‧‧‧凸環 130‧‧‧ convex ring

130a‧‧‧凸緣 130a‧‧‧Flange

132‧‧‧凸環 132‧‧‧ convex ring

132a‧‧‧凸緣 132a‧‧‧Flange

134‧‧‧軸承 134‧‧‧ bearing

136‧‧‧止推凸緣 136‧‧‧ thrust flange

138‧‧‧凸緣部分 138‧‧‧Flange section

Claims (14)

一種齒輪系總成,其用於一模組化液壓動力組中以將一驅動總成耦合至一泵總成,該齒輪系總成包括:一齒輪系,其包括:一輸入齒輪,其經組態以耦合至該驅動總成;及一輸出齒輪,其具有經組態以接合該泵總成之一外栓槽之在該輸出齒輪之一內徑處之一內栓槽;一外殼,其圍封該齒輪系;及複數個支撐件,其等經安置於該齒輪系與該外殼之間經組態以相對於該外殼徑向及軸向約束該齒輪系;其中該複數個支撐件及該內栓槽允許該泵總成自該齒輪系總成斷開且作為一單元自該模組化液壓動力組移除。 A gear train assembly for use in a modular hydraulic power pack to couple a drive assembly to a pump assembly, the gear train assembly including: a gear train including: an input gear, Configuring to couple to the drive assembly; and an output gear having a slot configured to engage one of the outer pin slots of the pump assembly at one of the inner diameters of the output gear; Enclosing the gear train; and a plurality of support members disposed between the gear train and the outer casing configured to constrain the gear train radially and axially relative to the outer casing; wherein the plurality of support members And the inner pin groove allows the pump assembly to be disconnected from the gear train assembly and removed as a unit from the modular hydraulic power pack. 如請求項1之齒輪系總成,其中該內栓槽經組態以防止負載實質上平行於該輸出齒輪之一旋轉軸之傳輸。 The gear train assembly of claim 1, wherein the inner pin slot is configured to prevent transmission from being substantially parallel to a rotational axis of the output gear. 如請求項2之齒輪系總成,其中該內栓槽形成一平行關鍵栓槽之一部分。 A gear train assembly according to claim 2, wherein the inner bolt groove forms a portion of a parallel key pin groove. 如請求項1之齒輪系總成,其中該輸入齒輪具有自該輸入齒輪之一外徑延伸之第一複數個齒,且該輸出齒輪具有自該輸出齒輪之一外徑延伸之第二複數個齒,且其中該第二複數個齒除以該第一複數個齒之比率係大於1.0。 The gear train assembly of claim 1, wherein the input gear has a first plurality of teeth extending from an outer diameter of one of the input gears, and the output gear has a second plurality extending from an outer diameter of one of the output gears a tooth, and wherein the ratio of the second plurality of teeth divided by the first plurality of teeth is greater than 1.0. 如請求項4之齒輪系總成,該齒輪系進一步包括:一軸件,其沿著該輸入齒輪之一旋轉軸延伸;及一中間齒輪,其耦合至該軸件且鄰近該輸入齒輪,其中該中間齒輪與該輸出齒輪嚙合。 The gear train assembly of claim 4, the gear train further comprising: a shaft member extending along a rotational axis of the input gear; and an intermediate gear coupled to the shaft member adjacent to the input gear, wherein the gear The intermediate gear meshes with the output gear. 如請求項5之齒輪系總成,其中該齒輪系係一兩級減速齒輪系。 The gear train assembly of claim 5, wherein the gear train is a two-stage reduction gear train. 如請求項1之齒輪系總成,且其進一步包括:第一複數個緊固件,其等經組態以將該外殼耦合至一驅動總成;及第二複數個緊固件,其等經組態以將該外殼耦合至該泵總成。 The gear train assembly of claim 1, and further comprising: a first plurality of fasteners configured to couple the outer casing to a drive assembly; and a second plurality of fasteners State to couple the outer casing to the pump assembly. 如請求項5之齒輪系總成,該複數個支撐件包括:第一複數個軸承,其等經安置於該軸件與該外殼之間以相對於該外殼徑向約束該軸件;第二複數個軸承,其等經安置於該輸出齒輪之軸向延伸且相對輪轂與該外殼之間以相對於該外殼徑向約束該輸出齒輪;第一複數個襯套,其等相對於該外殼軸向約束該輸入齒輪、該中間齒輪及該軸件;及第二複數個襯套,其等相對於該外殼軸向約束該輸出齒輪。 The gear train assembly of claim 5, the plurality of supports comprising: a first plurality of bearings disposed between the shaft member and the outer casing to radially constrain the shaft member relative to the outer casing; a plurality of bearings disposed axially extending relative to the output gear and radially constraining the output gear relative to the housing relative to the housing; a first plurality of bushings, such as relative to the housing shaft The input gear, the intermediate gear and the shaft member are constrained; and a second plurality of bushings axially constrain the output gear relative to the outer casing. 一種模組化液壓動力組,其包括:一驅動總成,其包括:一馬達;一馬達外殼,其圍封該馬達;及一第一軸件,其具有經安置於其之一末端處之一驅動小齒輪;一泵總成,其包括:一螺絲,其具有在其之一末端處之一外栓槽;一泵外殼,其圍封該螺絲;及一止推軸承,其相對於該泵外殼在實質上平行於該滾珠螺絲之一旋轉軸之一方向中約束該滾珠螺絲;及一齒輪系總成,其將該驅動總成耦合至該泵總成,該齒輪系總成包括: 一齒輪系外殼,其圍封該齒輪系總成;一輸入齒輪,其與該驅動小齒輪嚙合;一輸出齒輪,其包括:一內栓槽,其在該輸出齒輪之一內徑處與該螺絲之該外栓槽嚙合;及一輪轂,其自該輸出齒輪之相對面延伸;一第二級小齒輪,其軸向鄰近該輸入齒輪且與該輸出齒輪嚙合;一齒輪軸件,其沿著該輸入齒輪及該第二級小齒輪之一旋轉軸延伸,該齒輪軸件將該輸入齒輪可旋轉耦合至該第二級小齒輪;其中該泵總成可移除地附接至該齒輪系總成。 A modular hydraulic power unit comprising: a drive assembly comprising: a motor; a motor housing enclosing the motor; and a first shaft member having a position disposed at one end thereof a drive pinion; a pump assembly comprising: a screw having an outer pin groove at one end thereof; a pump housing enclosing the screw; and a thrust bearing relative to the The pump housing constrains the ball screw in a direction substantially parallel to one of the rotational axes of the ball screw; and a gear train assembly coupling the drive assembly to the pump assembly, the gear train assembly comprising: a gear train housing enclosing the gear train assembly; an input gear that meshes with the drive pinion; and an output gear including: an inner bolt groove at an inner diameter of the output gear The outer bolt groove of the screw is engaged; and a hub extending from the opposite side of the output gear; a second stage pinion gear axially adjacent to the input gear and meshing with the output gear; a gear shaft member along the Extending about a rotational axis of the input gear and the second stage pinion, the gear shaft rotatably coupling the input gear to the second stage pinion; wherein the pump assembly is removably attached to the gear Department assembly. 如請求項9之液壓動力組,且其進一步包括:第一複數個軸承,其等經安置於該齒輪軸件與該外殼之間以相對於該外殼徑向約束該齒輪軸件;及第二複數個軸承,其等經安置於該輪轂與該外殼之間以相對於該外殼徑向約束該輸出齒輪。 The hydraulic power pack of claim 9, and further comprising: a first plurality of bearings disposed between the gear shaft member and the outer casing to radially constrain the gear shaft member relative to the outer casing; and second A plurality of bearings are disposed between the hub and the outer casing to radially constrain the output gear relative to the outer casing. 如請求項10之液壓動力組,且其進一步包括:第一複數個襯套,其等相對於該外殼軸向約束該輸入齒輪、該第二級小齒輪及該齒輪軸件;及第二複數個襯套,其等相對於該外殼軸向約束該輸出齒輪。 The hydraulic power pack of claim 10, and further comprising: a first plurality of bushings axially constraining the input gear, the second stage pinion gear and the gear shaft member relative to the outer casing; and the second plurality A bushing that axially constrains the output gear relative to the outer casing. 如請求項9之液壓動力組,其中該內栓槽及該外栓槽允許該滾珠螺絲相對於該輸出齒輪在實質上平行於該輸出齒輪之一旋轉軸之一軸向方向中之位移且約束該滾珠螺絲相對於該輸出齒輪之旋轉。 The hydraulic power pack of claim 9, wherein the inner bolt slot and the outer bolt slot allow the ball screw to be displaced relative to the output gear in an axial direction substantially parallel to one of the rotational axes of the output gear and constrained The ball screw rotates relative to the output gear. 如請求項9之液壓動力組,其中該齒輪系總成係一兩級減速齒輪 系。 The hydraulic power unit of claim 9, wherein the gear train assembly is a two-stage reduction gear system. 如請求項9之液壓動力組,且其進一步包括:第一複數個緊固件,其等將該齒輪系總成耦合至該驅動總成;及第二複數個緊固件,其等將該齒輪外殼耦合至該泵外殼。 The hydraulic power pack of claim 9, and further comprising: a first plurality of fasteners that couple the gear train assembly to the drive assembly; and a second plurality of fasteners that wait for the gear housing Coupled to the pump housing.
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US5993186A (en) * 1997-08-29 1999-11-30 General Electric Company Single screw extruder
JP4062659B2 (en) * 2001-05-30 2008-03-19 日精樹脂工業株式会社 Connection structure of injection drive screw shaft and electric motor in injection device
US6574959B2 (en) * 2001-08-02 2003-06-10 Delphi Technologies, Inc. Electric brake booster with unrestricted manual push through
US8663536B2 (en) * 2010-03-23 2014-03-04 Husky Injection Molding Systems Ltd. Hybrid injection actuator for an injection molding machine
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