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TW201501822A - Method for washing polyvinyl alcohol-based material containing iodine - Google Patents

Method for washing polyvinyl alcohol-based material containing iodine Download PDF

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Publication number
TW201501822A
TW201501822A TW103133254A TW103133254A TW201501822A TW 201501822 A TW201501822 A TW 201501822A TW 103133254 A TW103133254 A TW 103133254A TW 103133254 A TW103133254 A TW 103133254A TW 201501822 A TW201501822 A TW 201501822A
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Taiwan
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iodine
pva
mother
cleaning
containing pva
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TW103133254A
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Chinese (zh)
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Yi-Kai Hsin
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Wang Chung Hsien
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Priority to TW103133254A priority Critical patent/TW201501822A/en
Publication of TW201501822A publication Critical patent/TW201501822A/en

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Abstract

A method for washing a polyvinyl alcohol (PVA) -based material containing iodine comprises steps as crushing a PVA-based material containing iodine into debris, putting those PVA-based debris into a spiral transmission unit having an alkaline solution on the bottom thereof for dissolving iodine out of those PVA-based debris, delivering those debris into a washing unit for a cleaning treatment by use of water to remove iodine on surfaces of those PVA-based debris, and at last dehydrating the cleaned PVA-based debris in a squeezing manner for obtainment of polyvinyl alcohol without iodine. In such a case, the iodine contained in a polyvinyl alcohol-based material can be properly effectively dissolved out of and separated from the material, and the PVA material can be further recycled for environmental purposes and avoiding a waste of resources.

Description

含碘PVA之清洗方法Cleaning method containing iodine PVA

     本發明係有關於一種含碘PVA之清洗方法,尤其是指一種能將PVA(聚乙烯醇)中所含之碘分離出來,使該PVA能被收集再利用,而確實達到環保與避免資源浪費之效果的含碘PVA之清洗方法。The invention relates to a cleaning method for iodine-containing PVA, in particular to a method for separating iodine contained in PVA (polyvinyl alcohol), so that the PVA can be collected and reused, and indeed achieves environmental protection and avoids waste of resources. The effect of the cleaning method of iodine-containing PVA.

     按,偏光板中具有一透光性良好且能產生偏光機制之PVA(聚乙烯醇)層,該PVA層是由透光性良好的PVA薄膜吸附碘素錯體或含雙色性染料,使碘離子或染料擴散進入PVA薄膜中,微熱後拉伸PVA薄膜而製成,由於其在受應力延伸後其分子排列呈一定之方向,且利用碘素錯體及雙色性染料對特定波向光之吸收,而能達到偏光效果。According to the polarizing plate, there is a PVA (polyvinyl alcohol) layer which has good light transmittance and can generate a polarizing mechanism, and the PVA layer adsorbs iodine complex or dichroic dye by a light transmissive PVA film to make iodine Ions or dyes diffuse into the PVA film and are made by stretching the PVA film after micro-heating. Since the molecular arrangement is in a certain direction after stress extension, the specific wave is used for the light by the iodine complex and the dichroic dye. Absorbed, and can achieve the polarizing effect.

     由於在生產具有偏光機制之PVA層的過程中,會產生大量的裁切廢料與瑕疵品,而這些廢料與瑕疵品目前大多以焚化或掩埋方式處理,惟因具有偏光機制之PVA層中含有碘,因此焚化或掩埋處理的方式將會造成空氣與環境污染。Due to the production of a PVA layer with a polarizing mechanism, a large amount of cutting waste and defective products are generated, and most of these wastes and waste products are currently treated by incineration or landfill, but the PVA layer having a polarizing mechanism contains iodine. Therefore, the way of incineration or landfill treatment will cause air and environmental pollution.

     是故,若能對廢棄的含有碘之PVA進行回收處理,不但能藉此回收材料增加廢棄PVA的利用價值與避免資源浪費,還能避免廢棄PVA所造成的環保問題。Therefore, if the waste iodine-containing PVA can be recycled, it can not only increase the utilization value of waste PVA and avoid waste of resources, but also avoid environmental problems caused by waste PVA.

      本發明之主要目的,為提供一種能回收含碘PVA,以增加PVA再利用價值的含碘PVA之清洗方法。The main object of the present invention is to provide a cleaning method for iodine-containing PVA capable of recovering iodine-containing PVA to increase the reuse value of PVA.

     上述本發明之主要目的,是由以下之具體技術手段所達成:The above main object of the present invention is achieved by the following specific technical means:

     一種含碘PVA之清洗方法,包含下列步驟:A cleaning method for iodine-containing PVA, comprising the following steps:

     步驟一:將含碘PVA(聚乙烯醇)直接粉碎,以成多數個預定大小的母碎片;Step 1: directly pulverize the iodine-containing PVA (polyvinyl alcohol) to form a plurality of female fragments of predetermined size;

     步驟二:將該等母碎片送入螺旋輸送單元,該螺旋輸送單元底部留滯有鹼性溶劑,使該等母碎片於螺旋輸送過程中能與該鹼性溶劑充分翻攪接觸,以將PVA中之碘溶出;Step 2: The mother chips are sent to the screw conveying unit, and the bottom of the screw conveying unit is left with an alkaline solvent, so that the mother pieces can be thoroughly immersed in contact with the alkaline solvent during the screw conveying process to PVA. Iodine dissolution

     步驟三:將經步驟二之該等母碎片進行清洗,以將經步驟二之該等母碎片洗淨,去除表面所沾附的溶出之碘;Step 3: Washing the mother fragments in the second step to wash the mother fragments in the second step to remove the dissolved iodine adhered to the surface;

     步驟四:最後,將步驟三洗淨後之母碎片進行脫水,以將洗淨後之母碎片濾乾,如此即可得不含碘之PVA。Step 4: Finally, the mother pieces after the third step of washing are dehydrated to filter the washed mother pieces, so that PVA without iodine can be obtained.

     如上所述之含碘PVA之清洗方法,其中,在步驟一中,該些粉碎後之母碎片可進一步集中存放於儲料桶中備用。The cleaning method of the iodine-containing PVA as described above, wherein, in the first step, the pulverized mother chips can be further concentrated and stored in the storage tank for use.

     如上所述之含碘PVA之清洗方法,其中,在步驟二中所述的鹼性溶劑為生物鹼性溶劑或化學鹼性溶劑。The cleaning method of the iodine-containing PVA as described above, wherein the alkaline solvent described in the second step is a biological alkaline solvent or a chemically basic solvent.

     如上所述之含碘PVA之清洗方法,其中,所述的化學鹼性溶劑其中,所述之化學鹼性溶劑較佳係選自氫氧化鈉、漂白水、丙酮或醇其中之一。The iodine-containing PVA cleaning method as described above, wherein the chemically alkaline solvent is preferably one selected from the group consisting of sodium hydroxide, bleach, acetone or alcohol.

     如上所述之含碘PVA之清洗方法,其中,該生物鹼性溶劑係選自植物鹼性溶劑。The method for cleaning iodine-containing PVA as described above, wherein the biological alkaline solvent is selected from the group consisting of plant alkaline solvents.

     如上所述之含碘PVA之清洗方法,其中,在步驟三中係將完成步驟二之PVA母碎片送入清洗輸送機內洗淨。The cleaning method of the iodine-containing PVA as described above, wherein in the third step, the PVA mother chips which have completed the second step are sent to the cleaning conveyor for washing.

     如上所述之含碘PVA之清洗方法,其中,在步驟四中係將完成步驟三之PVA母碎片送入壓濾機內透過擠壓的方式進行脫水。The cleaning method of the iodine-containing PVA as described above, wherein in the fourth step, the PVA mother chips which have completed the third step are sent to the filter press for dehydration by extrusion.

     本發明的有益效果在於:The beneficial effects of the invention are:

     1、藉由將該PVA粉碎為尺寸較小的母碎片可增加接觸面積而增進處理效率。1. By pulverizing the PVA into a smaller size mother chip, the contact area can be increased to improve the processing efficiency.

     2、利用鹼性溶劑溶解PVA中的碘,於洗淨PVA後,能將PVA收集回收,以提升PVA利用價值與減少廢棄物的產生。2. The iodine in the PVA is dissolved by an alkaline solvent. After the PVA is washed, the PVA can be collected and recovered to increase the utilization value of the PVA and reduce the generation of waste.

     為令本發明所運用之技術內容、發明目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:For a more complete and clear disclosure of the technical content, the purpose of the invention and the effects thereof achieved by the present invention, it is explained in detail below, and please refer to the drawings and drawings:

        請參看第一圖,其係本發明含碘PVA之清洗方法的步驟流程圖。本發明含碘PVA之清洗方法的步驟包括:Please refer to the first figure, which is a flow chart of the steps of the cleaning method of the iodine-containing PVA of the present invention. The steps of the cleaning method of the iodine-containing PVA of the present invention include:

     步驟一(S1):粉碎。將PVA進行粉碎,以形成多數個預定大小的母碎片;其中,該PVA較佳情況係於粉碎機中進行粉碎;其中,該些粉碎後之母碎片可進一步集中存放於儲料桶中備用;Step one (S1): smash. PVA is pulverized to form a plurality of mother chips of a predetermined size; wherein, the PVA is preferably pulverized in a pulverizer; wherein the pulverized mother chips can be further collectively stored in a storage tank for use;

     步驟二(S2):分離PVA所含之碘。將該些母碎片送入一螺旋輸送機,該螺旋輸送機內注入些許鹼性溶劑,使該些鹼性溶劑留滯於該螺旋輸送機的底部;當該些母碎片進入螺旋輸送機後,該些母碎片與鹼性溶劑便隨著螺旋輸送機的輸送轉動而在螺旋輸送機內翻滾攪動,使該些母碎片充分與鹼性溶劑產生作用,而將母碎片中所含之碘溶出;其中,所述之鹼性溶劑為生物鹼性溶劑或化學鹼性溶劑;其中,所述之化學鹼性溶劑較佳係選自氫氧化鈉、漂白水、丙酮或醇,最佳為氫氧化鈉;其中,所述之生物鹼性溶劑係選自植物鹼性溶劑;Step 2 (S2): Iodine contained in the PVA is separated. Feeding the female chips into a screw conveyor, the spiral conveyor injecting a little alkaline solvent to keep the alkaline solvents at the bottom of the screw conveyor; when the female chips enter the screw conveyor, The mother chips and the alkaline solvent are tumbled and agitated in the screw conveyor as the screw conveyor rotates, so that the mother chips fully react with the alkaline solvent, and the iodine contained in the mother chips is dissolved; Wherein, the alkaline solvent is a biological alkaline solvent or a chemical alkaline solvent; wherein the chemical alkaline solvent is preferably selected from the group consisting of sodium hydroxide, bleach, acetone or alcohol, and most preferably sodium hydroxide. Wherein the biological alkaline solvent is selected from the group consisting of plant alkaline solvents;

     步驟三(S3):洗淨。將完成步驟二而溶出碘之PVA母碎片進行洗淨,其係將完成步驟二而溶出碘之PVA母碎片送入一清洗輸送機內,並以清水直接進行沖洗,以進一步將完成步驟二而溶出碘之PVA母碎片其表面上所沾附的剩餘碘去除,如此即可得到不含碘之PVA母碎片;Step 3 (S3): Wash. The PVA mother chip which has completed the second step and dissolves the iodine is washed, and the PVA mother chip which dissolves the iodine is sent into a cleaning conveyor, and is directly rinsed with water to further complete the second step. The remaining iodine adhered to the surface of the PVA mother chip from which iodine is dissolved is removed, so that the iodine-free PVA mother chip can be obtained;

     步驟四(S4):脫水。係將經步驟三清洗後之不含碘的該些PVA母碎片送入壓濾機內進行脫水;該壓濾機是透過擠壓的方式將清洗後之不含碘的該些PVA母碎片所含之水分濾乾,以得到不含碘且微乾燥的PVA母碎片。Step 4 (S4): Dehydration. The PVA mother chips which have not been iodine after the third step of cleaning are sent to a filter press for dehydration; the filter presses are pressed to remove the PVA mother fragments which are free of iodine. The moisture contained therein was filtered to obtain a PVA mother fragment which was free of iodine and which was slightly dried.

        透過本發明的清洗方法確實能夠將PVA所含的碘成分溶解分離,而得到不含碘且微乾燥的PVA,,使該些不含碘且微乾燥的PVA母碎片能夠回收再利用,減少資源浪費與廢棄物的產生,而能符合環保需求。The iodine component contained in the PVA can be dissolved and separated by the cleaning method of the present invention to obtain a PVA containing no iodine and being slightly dried, so that the iodine-free and slightly dry PVA mother fragments can be recycled and reused, thereby reducing resources. Waste and waste generation meet environmental requirements.

     以上所舉者僅係本發明之部份實施例,並非用以限制本發明,致依本發明之創意精神及特徵,稍加變化修飾而成者,亦應包括在本專利範圍之內。The above is only a part of the embodiments of the present invention, and is not intended to limit the present invention. It is intended to be included in the scope of the present invention.

     綜上所述,本發明實施例確能達到所預期之使用功效,又其所揭露之具體技術手段,不僅未曾見諸於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出發明專利之申請,懇請惠予審查,並賜准專利,則實感德便。In summary, the embodiments of the present invention can achieve the expected use efficiency, and the specific technical means disclosed therein have not been seen in similar products, nor have they been disclosed before the application, and have completely complied with the patent law. The regulations and requirements, the application for invention patents in accordance with the law, and the application for review, and the grant of patents, are truly sensible.

    <本發明><present invention>

(S1)‧‧‧步驟一(S1)‧‧‧Step one

(S2)‧‧‧步驟二(S2)‧‧‧Step 2

(S3)‧‧‧步驟三(S3) ‧ ‧ Step 3

(S4)‧‧‧步驟四(S4)‧‧‧Step four

    第一圖:本發明含碘PVA之清洗步驟流程圖First: Flow chart of the cleaning step of the iodine-containing PVA of the present invention

(S1)‧‧‧步驟一 (S1)‧‧‧Step one

(S2)‧‧‧步驟二 (S2)‧‧‧Step 2

(S3)‧‧‧步驟三 (S3) ‧ ‧ Step 3

(S4)‧‧‧步驟四 (S4)‧‧‧Step four

Claims (10)

一種含碘PVA之清洗方法,包含下列步驟: 步驟一:將含碘PVA(聚乙烯醇)直接粉碎,以成多數個預定大小的母碎片; 步驟二:將該等母碎片送入螺旋輸送單元,該螺旋輸送單元底部留滯有鹼性溶劑,使該等母碎片於螺旋輸送過程中能與該鹼性溶劑充分翻攪接觸,以將PVA中之碘溶出; 步驟三:將經步驟二之該等母碎片進行清洗,以將經步驟二之該等母碎片洗淨,去除表面所沾附的溶出之碘; 步驟四:最後,將步驟三洗淨後之母碎片進行脫水,以將洗淨後之母碎片濾乾,如此即可得不含碘之PVA。A cleaning method comprising iodine PVA, comprising the following steps: Step 1: directly pulverizing iodine-containing PVA (polyvinyl alcohol) to form a plurality of female fragments of predetermined size; Step 2: feeding the female fragments into the spiral conveying unit The bottom of the spiral conveying unit is left with an alkaline solvent, so that the mother pieces can be fully tumbling contact with the alkaline solvent during the screw conveying process to dissolve the iodine in the PVA; Step 3: Step 2 The mother pieces are washed to wash the mother pieces from the second step to remove the dissolved iodine adhered to the surface; Step 4: Finally, the mother pieces after the third step of washing are dehydrated to be washed. After the net, the mother fragments are filtered, so that PVA without iodine can be obtained. 如申請專利範圍第1項所述之含碘PVA之清洗方法,其中,在步驟一中,該些粉碎後之母碎片可進一步集中存放於儲料桶中備用。The cleaning method of the iodine-containing PVA according to the first aspect of the invention, wherein in the first step, the pulverized female chips can be further concentrated and stored in the storage tank for use. 如申請專利範圍第1或2項所述之含碘PVA之清洗方法,其中,在步驟二中所述的鹼性溶劑為生物鹼性溶劑或化學鹼性溶劑。The method for cleaning iodine-containing PVA according to claim 1 or 2, wherein the alkaline solvent described in the second step is a biological alkaline solvent or a chemically basic solvent. 如申請專利範圍第3項所述之含碘PVA之清洗方法,其中,所述之化學鹼性溶劑較佳係選自氫氧化鈉、漂白水、丙酮或醇其中之一。The method for cleaning iodine-containing PVA according to claim 3, wherein the chemical alkaline solvent is preferably selected from one of sodium hydroxide, bleach, acetone or alcohol. 如申請專利範圍第4項所述之含碘PVA之清洗方法,其中,在步驟三中係將完成步驟二之PVA母碎片送入清洗輸送機內洗淨。The cleaning method of the iodine-containing PVA according to the fourth aspect of the invention, wherein in the third step, the PVA mother chips which have completed the second step are sent to the cleaning conveyor for washing. 如申請專利範圍第5項所述之含碘PVA之清洗方法,其中,在步驟四中係將完成步驟三之PVA母碎片送入壓濾機內透過擠壓的方式進行脫水。The method for cleaning iodine-containing PVA according to claim 5, wherein in step 4, the PVA mother chip which has completed step 3 is sent to the filter press for dehydration by extrusion. 如申請專利範圍第3項所述之含碘PVA之清洗方法,其中,所述的生物鹼性溶劑係選自植物鹼性溶劑。The method for cleaning iodine-containing PVA according to claim 3, wherein the biological alkaline solvent is selected from the group consisting of plant alkaline solvents. 如申請專利範圍第7項所述之含碘PVA之清洗方法,其中,在步驟三中係將完成步驟二之PVA母碎片送入清洗輸送機內洗淨。The cleaning method of the iodine-containing PVA according to the seventh aspect of the invention, wherein in the third step, the PVA mother chip which has completed the step 2 is sent to the cleaning conveyor for washing. 如申請專利範圍第8項所述之含碘PVA之清洗方法,其中,在步驟四中係將完成步驟三之PVA母碎片送入壓濾機內透過擠壓的方式進行脫水。The cleaning method of the iodine-containing PVA according to the eighth aspect of the invention, wherein in the fourth step, the PVA mother chips which have completed the third step are sent to the filter press for dehydration by extrusion. 如申請專利範圍第1或2項所述之含碘PVA之清洗方法,其中,在步驟四中係將完成步驟三之PVA母碎片送入壓濾機內進行脫水。The cleaning method of the iodine-containing PVA according to claim 1 or 2, wherein in step 4, the PVA mother chips which have completed the third step are fed into a filter press for dehydration.
TW103133254A 2014-09-25 2014-09-25 Method for washing polyvinyl alcohol-based material containing iodine TW201501822A (en)

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