TW201508078A - Hybrid magnet support structure - Google Patents
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- TW201508078A TW201508078A TW103113212A TW103113212A TW201508078A TW 201508078 A TW201508078 A TW 201508078A TW 103113212 A TW103113212 A TW 103113212A TW 103113212 A TW103113212 A TW 103113212A TW 201508078 A TW201508078 A TW 201508078A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/34—Gas-filled discharge tubes operating with cathodic sputtering
- H01J37/3411—Constructional aspects of the reactor
- H01J37/3414—Targets
- H01J37/342—Hollow targets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/34—Gas-filled discharge tubes operating with cathodic sputtering
- H01J37/3411—Constructional aspects of the reactor
- H01J37/3435—Target holders (includes backing plates and endblocks)
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Abstract
Description
本發明大致關於濺鍍磁控裝置。更特定而言,本發明關於用於可旋轉靶的磁鐵支撐結構和對應的濺鍍磁控,就如典型用於對具有大表面之基板提供披覆的系統。 The present invention generally relates to a sputter magnetic control device. More particularly, the present invention relates to magnet support structures for rotatable targets and corresponding sputter magnetrons, as is typical for systems that provide coverage of substrates having large surfaces.
濺鍍是施加披覆到基板的技術。濺鍍沉積在廣泛技術領域中已經變成一般的慣例,舉例而言像是於製造電腦的硬碟或記憶裝置期間、於施加光學披覆在玻璃上的期間、於披覆平坦監視器的期間等。 Sputtering is a technique of applying a coating to a substrate. Sputter deposition has become a common practice in a wide range of technical fields, for example, during the manufacture of hard disks or memory devices for computers, during the application of optical overlays on glass, during the overlaying of flat monitors, etc. .
此種濺鍍是在降壓氣氛下執行,其中濺鍍氣體或反應氣體或此二者的混合物是以受控制的方式來供應。在磁性受限路徑中移動的自由電子在此情況使靶表面附近的氣體原子或分子離子化。這些離子後續加速朝向帶負電的靶,其結果便是在衝擊時從靶釋出原子,並且原子獲得足夠動能而抵達基板並且披覆它。 Such sputtering is performed under a reduced pressure atmosphere in which a sputtering gas or a reactive gas or a mixture of the two is supplied in a controlled manner. Free electrons moving in a magnetically constrained path in this case ionize gas atoms or molecules near the surface of the target. These ions are subsequently accelerated toward the negatively charged target, with the result that the atoms are released from the target upon impact and the atoms gain sufficient kinetic energy to reach the substrate and cover it.
路徑的形狀是由靠近靶表面的磁場所決定。 由於存在了磁場的緣故,此種沉積過程一般稱為「磁控濺鍍」。 The shape of the path is determined by the magnetic field near the surface of the target. Due to the presence of a magnetic field, this deposition process is generally referred to as "magnetron sputtering."
雖然已知靶有多樣的其他組態,但是目前已經習慣上使軸向對稱靶(譬如圓柱形靶)於濺鍍期間繞著縱軸來旋轉,以便均勻使用靶材並且在靶表面達成更均質的熱分布。此種解決方案對於經濟動機是要以低材料成本來披覆基板並且達成良好品質的應用而言是極有利的。旋轉管狀靶在此情況是理想的選擇,因為這些靶跨越大的寬度並且可以長期使用。 Although various configurations of the target are known, it has been customary to rotate an axially symmetric target (such as a cylindrical target) about the longitudinal axis during sputtering to evenly use the target and achieve more homogenization at the target surface. The heat distribution. Such a solution is highly advantageous for economic motives to be applied to substrates with low material costs and to achieve good quality applications. Rotating tubular targets are an ideal choice in this case because these targets span a large width and can be used for long periods of time.
以這些安排而言,由於磁鐵元件保持靜止而同時圓柱形旋轉靶繞著它旋轉,故有可能達成目標沉積(電漿區域是靜止的),同時靶材是比較均勻的跨越整個管而移除。然而,當在真空環境下使用圓柱形旋轉靶時,提供正確的冷卻和電力供應仍有技術上的挑戰。 With these arrangements, since the magnet element remains stationary while the cylindrical rotating target rotates around it, it is possible to achieve the target deposition (the plasma region is stationary) while the target is relatively evenly removed across the entire tube. . However, when using a cylindrical rotating target in a vacuum environment, there are still technical challenges in providing the correct cooling and power supply.
必須解決以便能夠使用此種組態之濺鍍的一個技術問題在於磁鐵元件必須以正確方式配置在圓柱形旋轉靶裡。由於電漿中之自由電子的受限路徑是由平行於靶表面的磁場分量所決定,故極重要的是這分量沿著圓柱形旋轉靶的整個長度是固定不變的。無論如何,此分量的磁性感應典型是以對磁鐵元件之距離的至少平方倍來變化,其結果便是磁鐵元件和靶表面之間的距離小變化可以具有關鍵效應。磁鐵元件和靶表面之間的距離因此必須特別小心檢查,如此則可以避免電漿強度的局部變化和對應的沉積層厚度變化。 One technical problem that must be addressed in order to be able to use this type of configuration is that the magnet elements must be placed in a cylindrical rotating target in the correct manner. Since the limited path of free electrons in the plasma is determined by the magnetic field component parallel to the target surface, it is extremely important that this component is fixed along the entire length of the cylindrical rotating target. In any event, the magnetic induction of this component typically varies by at least a square of the distance from the magnet element, with the result that a small change in the distance between the magnet element and the target surface can have a critical effect. The distance between the magnet element and the surface of the target must therefore be checked with particular care, so that local variations in the strength of the plasma and corresponding variations in the thickness of the deposited layer can be avoided.
另一技術困難是要提供正確的冷卻。供應至靶的大部分電力係轉換成在靶表面的熱。這熱必須有效率的逸散以便避免靶過度加熱和避免磁鐵元件在高溫喪失其能力。典型而言,為此目的而配置了基於水的冷卻迴路。 Another technical difficulty is to provide the right cooling. Most of the power supplied to the target is converted to heat at the target surface. This heat must be efficiently dissipated in order to avoid excessive heating of the target and to avoid the ability of the magnet element to lose its ability at high temperatures. Typically, a water based cooling circuit is configured for this purpose.
美國專利公開案第2012/0152738 A1號描述圓柱形旋轉靶的磁控組態,其中管結構配置了許多冷媒導管。磁鐵元件在此情況係配置在管結構的外側上而靠近濺鍍表面。藉由在管結構的外側和圓柱形旋轉靶之間提供冷媒,則正確的冷卻了靶和磁鐵。然而,在此情況,缺點在於磁鐵元件係直接接觸冷媒,其結果便是所用的磁鐵元件必須是耐水的以便持續能夠確保其正確操作。 U.S. Patent Publication No. 2012/0152738 A1 describes a magnetron configuration of a cylindrical rotating target in which a plurality of refrigerant conduits are disposed in the tube structure. In this case, the magnet element is arranged on the outside of the tube structure close to the sputter surface. By providing refrigerant between the outside of the tube structure and the cylindrical rotating target, the target and magnet are properly cooled. However, in this case, the disadvantage is that the magnet element is in direct contact with the refrigerant, with the result that the magnet element used must be water-resistant in order to continue to ensure its correct operation.
替代性組態則提供於國際專利公告案第2009/138348號。於此組態,擠製鋁管結構配置了一或更多個冷卻隔間,其沿著管結構的長度而延伸,並且具有當中可以容納磁鐵元件的隔間。可以容納磁鐵元件的隔間在此情況係免受冷媒,如此則磁鐵元件於使用期間不接觸冷媒。鋁管結構是尺寸穩定和剛性的,其結果便是磁控組態於其服務壽命期間不會或幾乎不易於變形。此種組態具有的缺點在於擠製鋁管結構本身是被高壓下的冷媒所包圍並且鋁易於電腐蝕。雖然電腐蝕的效應可以藉由提供保護性披覆給鋁而減低,但是這些披覆舉例而言可以因操控而受損,這對磁控的服務壽命有負面效應。此組態的另一缺點在於以下事實:磁鐵元件的對齊是關鍵而勞力密集的,一方面是因為磁鐵的典型位置係遠離濺鍍表面(在分開的隔 間中),另一方面是因為需要額外的處理以便在擠製鋁管結構中產生良好的對齊參考。 An alternative configuration is provided in International Patent Publication No. 2009/138348. In this configuration, the extruded aluminum tube structure is configured with one or more cooling compartments that extend along the length of the tube structure and have compartments in which the magnet elements can be received. The compartment in which the magnet element can be accommodated is in this case protected from the refrigerant, so that the magnet element does not contact the refrigerant during use. The aluminum tube structure is dimensionally stable and rigid, with the result that the magnetron configuration is not or hardly deformed during its service life. This configuration has the disadvantage that the extruded aluminum tube structure itself is surrounded by the high pressure refrigerant and the aluminum is susceptible to electrical corrosion. Although the effects of electrocorrosion can be reduced by providing a protective coating to the aluminum, these coatings can be damaged by manipulation, for example, which has a negative effect on the service life of the magnetron. Another disadvantage of this configuration is the fact that the alignment of the magnet elements is critical and labor intensive, on the one hand because the typical position of the magnets is away from the sputtered surface (in separate compartments) On the other hand, because additional processing is required to produce a good alignment reference in the extruded aluminum tube structure.
本發明之實施例的目的是要提供良好的磁鐵支撐結構和對應的濺鍍磁控裝置。根據本發明之實施例的優點在於它們不會或幾乎不易於電腐蝕,並且它們有可能以簡單方式而正確定位磁鐵元件。 It is an object of embodiments of the present invention to provide a good magnet support structure and corresponding sputter magnetron. An advantage of embodiments according to the invention is that they are not or hardly susceptible to electrical corrosion, and they have the potential to properly position the magnet elements in a simple manner.
藉由根據本發明的設備和裝置而達成前述目的。 The foregoing objects are achieved by the apparatus and apparatus according to the present invention.
本發明關於磁鐵支撐結構,其係可插入圓柱形可旋轉的濺鍍靶,該磁鐵支撐結構包括:管結構,其具有實質沿著管結構之整個長度而延伸的一組隔間,其中長形磁場產生器可以安裝於該等隔間當中一者,並且其中至少一隔間可以使用作為冷卻導管,其特徵在於:管結構包括至少一摺疊板輪廓以形成適合安裝長形磁場產生器的隔間,其中摺疊板輪廓具有平坦部分,其調適成作為參考表面以對齊長形磁場產生器。 The present invention relates to a magnet support structure that is insertable into a cylindrical rotatable sputtering target, the magnet support structure comprising: a tube structure having a plurality of compartments extending substantially along the entire length of the tube structure, wherein the elongated shape A magnetic field generator can be mounted to one of the compartments, and at least one of the compartments can be used as a cooling conduit, characterized in that the tube structure includes at least one folded plate profile to form a compartment suitable for mounting an elongated magnetic field generator Where the folded panel profile has a flat portion that is adapted to act as a reference surface to align the elongated magnetic field generator.
本發明之實施例的優點在於系統係配置成包括正確的參考表面以相對於靶管來參考和調整磁鐵系統。由摺疊板輪廓所形成之參考表面的特定建構方式和板輪廓的特定形式導致特別平坦的參考表面,其在製出板輪廓的特定形狀之時不會或幾乎不易於變形。這舉例而言不像習 用的擠製輪廓,其本身相對於容限而言可能已經是較不固定的,並且附帶而言,其中的參考表面典型是由內肋所形成,其於擠製期間較不容易存取以冷卻,因此發展出較大程度的變形。 An advantage of embodiments of the present invention is that the system is configured to include the correct reference surface to reference and adjust the magnet system relative to the target tube. The particular construction of the reference surface formed by the contour of the folded panel and the particular form of the panel profile result in a particularly flat reference surface that is less or less prone to deformation when the particular shape of the panel profile is made. This is not like this for example. The extruded profile used may itself be less fixed relative to tolerance, and incidentally, the reference surface therein is typically formed by internal ribs that are less accessible during extrusion. Cooling, thus developing a greater degree of deformation.
本發明之實施例的優點在於可以達成平坦參考表面而不需要進一步的特定處理,例如車削或修整。 An advantage of embodiments of the present invention is that a flat reference surface can be achieved without further specific processing, such as turning or trimming.
隔間之縱向上適合安裝長形磁場產生器的壁可以是封閉的,並且可以是由一摺疊板輪廓所做成。於本發明的某些實施例,摺疊板輪廓所以在縱向的末端是封閉的,如此則它在那裡具有接縫,亦即在此位置,末端係彼此連接。根據本發明之實施例的優點在於裝置中之接縫的數目是有限的。這不僅由於必須執行少很多的焊接而在製造期間是有利的,而且也促進了系統的強度和可靠度,因為接縫可以比摺疊板的其他部分更快發展出裂隙或其他有害的效應。附帶而言,如果需要的焊接較少,則焊接造成的變形便有所減少。於某些實施例,更有可能在特定位置做焊接,舉例而言像是在對稱位置,其結果便是極可能修正可能的變形。於某些實施例,表面也可以在某些位置做焊接之後而弄直。 The wall adapted to mount the elongated magnetic field generator in the longitudinal direction of the compartment may be closed and may be formed from a folded panel profile. In some embodiments of the invention, the folded panel profile is so closed at the longitudinal end so that it has seams there, i.e., in this position, the ends are connected to each other. An advantage in accordance with embodiments of the present invention is that the number of seams in the device is limited. Not only is this advantageous during manufacturing, but it also promotes the strength and reliability of the system, since seams can develop cracks or other deleterious effects faster than other portions of the folded sheet. Incidentally, if less welding is required, the deformation caused by the welding is reduced. In some embodiments, it is more likely to be welded at a particular location, such as in a symmetrical position, with the result that it is highly likely to correct for possible deformation. In some embodiments, the surface can also be straightened after welding at certain locations.
管結構可以包括幾個(舉例而言至少二或至少三個)摺疊板輪廓,其係彼此繫固以便形成一組隔間之縱向上的壁。於某些實施例,這可以恰為三個摺疊板輪廓。本發明之實施例的優點在於系統係配置成具有與習用系統相同的外徑,但是具有較大的內開口,導致磁性系統 和冷媒有更多空間,這是因為使用不鏽鋼摺疊輪廓而非像是擠製輪廓以致壁比較薄的事實。這有可能使用更複雜的磁場和更強的磁場。附帶而言,濺鍍靶的冷卻效率可以維持在與習用系統至少相同的水準。附帶而言,應注意系統把這些性質與足夠的剛性加以組合。本發明之實施例的優點在於可以達成磁場產生器的正確定位,不僅因為已經配置了參考表面,其具有極窄的容限並且可以作為調整磁場產生器之位置的參考,也是因為管結構的特定建構有可能選擇稍厚的金屬片以用於摺疊板,其形成安裝長形磁場產生器的隔間。如果想要的話,其他的板輪廓可以由較薄的金屬片所做成,因為其他區域(舉例而言作為冷卻導管者)的容限比較不關鍵。 The tubular structure may include several (for example at least two or at least three) folded panel profiles that are secured to each other to form a wall in the longitudinal direction of a set of compartments. In some embodiments, this can be just three folded panel profiles. An advantage of embodiments of the present invention is that the system is configured to have the same outer diameter as the conventional system, but with a larger internal opening, resulting in a magnetic system There is more room for the refrigerant, because the stainless steel is used to fold the outline instead of the fact that the outline is so thin that the wall is thin. This makes it possible to use more complex magnetic fields and stronger magnetic fields. Incidentally, the cooling efficiency of the sputter target can be maintained at at least the same level as the conventional system. Incidentally, it should be noted that the system combines these properties with sufficient rigidity. An advantage of embodiments of the present invention is that the correct positioning of the magnetic field generator can be achieved, not only because the reference surface has been configured, it has a very narrow tolerance and can serve as a reference for adjusting the position of the magnetic field generator, but also because of the specificity of the tube structure It is possible to construct a slightly thicker piece of metal for the folded sheet which forms the compartment in which the elongated magnetic field generator is mounted. If desired, other panel profiles can be made from thinner sheet metal because the tolerance of other regions, for example as a cooling conduit, is less critical.
幾個(舉例而言至少二或至少三個)摺疊板輪廓可以本身皆形成隔間之縱向上的壁,並且可以額外的彼此繫固,其繫固的方式致使彼此繫固的摺疊板輪廓之間的空間也形成獨立隔間。 Several (for example, at least two or at least three) folded panel profiles may themselves form the walls in the longitudinal direction of the compartment and may be additionally secured to one another in a manner that secures the contours of the folded panels that are secured to each other. The space between the rooms also forms a separate compartment.
本發明之實施例的優點在於隔間之適合安裝磁場產生器的壁可以由在縱向上的單一摺疊板輪廓所組成。這暗示在不同板輪廓之間的接合處(典型在此配置密封件)發生洩漏則對於適合安裝磁場產生器的隔間是否是乾的不造成衝擊。 An advantage of embodiments of the present invention is that the wall of the compartment suitable for mounting the magnetic field generator can be comprised of a single folded panel profile in the longitudinal direction. This implies that leakage at the joint between the different plate profiles (typically where the seal is configured) does not cause an impact on whether the compartment suitable for mounting the magnetic field generator is dry.
至少一摺疊板輪廓可以是不鏽鋼輪廓。根據本發明之實施例的優點在於可以使用非腐蝕性材料,其有可能將裝置建構成具有比較薄的壁結構,同時確保了裝置 的強度。舉例而言,相較於使用其他非腐蝕性材料(例如塑膠)的系統來看,其需要較大的壁厚度以便達成相等和足夠程度的裝置強度。 At least one of the folded sheet profiles may be a stainless steel profile. An advantage of an embodiment according to the invention is that a non-corrosive material can be used, which makes it possible to construct the device with a relatively thin wall structure while ensuring the device Strength of. For example, a larger wall thickness is required in order to achieve an equal and sufficient degree of device strength compared to systems that use other non-corrosive materials such as plastic.
本發明之實施例的優點在於摺疊板輪廓可以由相容於磁控組態的材料所組成,其結果便是可以將電腐蝕或化學反應性限制為最小。舉例而言,相較於使用例如像是(可選用為擠製的)鋁之其他金屬的系統來看,其結果便是與該環境中和浸沒於可能發生(離子性)傳導的液體中的其他金屬有潛在的功函數差異,而可以引起電腐蝕。 An advantage of embodiments of the present invention is that the folded panel profile can be composed of materials that are compatible with the magnetron configuration, with the result that electrical corrosion or chemical reactivity can be minimized. For example, as compared to systems using other metals such as aluminum (optionally extruded), the result is in the environment and immersed in a liquid that may undergo (ionic) conduction. Other metals have potential work function differences that can cause electrical corrosion.
管結構可以進一步包括擠製輪廓,其係錨固於形成適合安裝長形磁場產生器之隔間的摺疊板輪廓。本發明之實施例的優點在於除了摺疊板輪廓以外,也還存在了擠製輪廓,其係位於摺疊板輪廓中以確保於使用期間有額外的穩定度來抵抗變形,如此則達成較窄的容限。可選用的藉由修改系統,則摺疊板輪廓和擠製輪廓的組合確保了有穩定的參考以安裝長形磁場產生器。 The tubular structure may further comprise an extruded profile anchored to the folded panel profile forming a compartment suitable for mounting the elongated magnetic field generator. An advantage of embodiments of the present invention is that in addition to the contour of the folded panel, there is also an extruded contour that is located in the contour of the folded panel to ensure additional stability during use to resist deformation, thus achieving a narrower tolerance. limit. Alternatively, by modifying the system, the combination of the folded plate profile and the extruded profile ensures a stable reference to mount the elongated magnetic field generator.
擠製輪廓和摺疊板輪廓的形狀可以修改成使得它們在其部分長度上是相切接觸在至少一側上,較好是在二側上,較佳而言是在三側上。根據本發明之實施例的優點在於額外的穩定化可以避免裝置中之中央輪廓的側壁在例如為了冷卻而存在於輪廓一側上的水壓效應下而往內摺疊。 The shape of the extruded profile and the folded panel profile can be modified such that they are tangentially contacted on at least one side over a portion of their length, preferably on two sides, preferably on three sides. An advantage of an embodiment according to the invention is that additional stabilization can prevent the side walls of the central profile in the device from being folded inward under the effect of water pressure on one side of the profile, for example for cooling.
擠製輪廓可以實質沿著其整個長度而被摺疊 板輪廓所包圍。 The extruded profile can be folded substantially along its entire length Surrounded by the outline of the board.
擠製輪廓可以是鋁輪廓。 The extruded profile can be an aluminum profile.
管結構可以修改成使得適合安裝長形磁場產生器的隔間是與冷媒分開的乾隔間。 The tube structure can be modified such that the compartment suitable for mounting the elongated magnetic field generator is a dry compartment separate from the refrigerant.
磁鐵支撐結構可以進一步包括長形磁場產生器。 The magnet support structure may further include an elongated magnetic field generator.
磁鐵支撐結構可以進一步包括修改系統,以於磁鐵支撐結構的使用期間來修改磁鐵組態。根據本發明之實施例的優點在於可以正確執行磁鐵組態之線上(亦即於使用期間)的修改,這是因為已經配置了具有極窄容限之參考表面的事實。 The magnet support structure can further include a modification system to modify the magnet configuration during use of the magnet support structure. An advantage of an embodiment according to the invention is that the modification of the line of the magnet configuration (i.e. during use) can be performed correctly, since the fact that a reference surface with a very narrow tolerance has been configured.
修改系統可以藉由參考該參考表面而修改以對齊磁鐵組態。根據本發明之實施例的優點在於參考表面具有窄的容限。 The modification system can be modified to align the magnet configuration by reference to the reference surface. An advantage of an embodiment in accordance with the invention is that the reference surface has a narrow tolerance.
管結構可以包括至少一隔間,其係作為冷卻導管並且定位在管結構的外壁上。 The tube structure can include at least one compartment that acts as a cooling conduit and is positioned on the outer wall of the tube structure.
隔間的組合可以配置成致使產生一組冷卻導管,其係建構成致使達成沿著管結構的長度而有實質均質的冷媒分布。 The combination of compartments can be configured to result in the creation of a set of cooling conduits that are constructed to result in a substantially homogeneous distribution of refrigerant along the length of the tubular structure.
本發明也關於濺鍍磁控設備,其包括如上所述的磁鐵支撐結構。 The invention also relates to a sputter magnetron apparatus comprising a magnet support structure as described above.
本發明的特定和較佳方面係包括於所附的獨立項和附屬項。附屬項的特徵可以與獨立項的特徵組合,並且可以與請求項中所指出之其他附屬項的特徵組合,而 不僅與請求項中明確所述者組合。 Particular and preferred aspects of the invention are included in the accompanying independent items and dependent items. The features of the sub-items can be combined with the features of the individual items and can be combined with the features of the other sub-items indicated in the request item, and Not only in combination with those explicitly stated in the request.
本發明的這些和其他方面將從以下描述的(多個)實施例而變得明顯以及加以解說。 These and other aspects of the invention will be apparent from and construed in the description.
100‧‧‧磁鐵支撐結構 100‧‧‧Magnet support structure
110a、110b、110c、110d、110e‧‧‧隔間 110a, 110b, 110c, 110d, 110e‧‧ ‧ compartment
120a、120b、120c‧‧‧摺疊板輪廓 120a, 120b, 120c‧‧‧ folding board outline
122a‧‧‧平坦部分(參考表面) 122a‧‧‧flat part (reference surface)
130‧‧‧密封件 130‧‧‧Seal
140‧‧‧導引元件 140‧‧‧Guide elements
150‧‧‧擠製鋁輪廓 150‧‧‧Extrusion of aluminum profiles
160‧‧‧磁鐵元件 160‧‧‧Magnetic components
170‧‧‧控制系統 170‧‧‧Control system
圖1和圖2分別示範根據本發明的實施例之磁鐵支撐結構的截面圖和立體圖,其由三個摺疊板輪廓所組成。 1 and 2 respectively illustrate a cross-sectional view and a perspective view of a magnet support structure according to an embodiment of the present invention, which is composed of three folded plate profiles.
圖3顯示根據本發明的實施例之磁鐵支撐結構的立體圖,其由三個摺疊板輪廓和定位在某一摺疊板輪廓裡的擠製輪廓所組成。 Figure 3 shows a perspective view of a magnet support structure in accordance with an embodiment of the present invention consisting of three folded panel profiles and extruded profiles positioned in the contour of a folded panel.
圖4和圖5分別示範根據本發明的實施例之磁鐵支撐結構的截面圖和立體圖,其配置了擠製輪廓和磁鐵元件。 4 and 5 respectively illustrate cross-sectional and perspective views of a magnet support structure in accordance with an embodiment of the present invention, which is configured with an extruded profile and a magnet element.
圖6和圖7分別示範根據本發明的實施例之磁鐵支撐結構的截面圖和立體圖,其配置了擠製輪廓、磁鐵元件、用於定位磁鐵元件的控制系統。 6 and 7 respectively illustrate cross-sectional and perspective views of a magnet support structure in accordance with an embodiment of the present invention, which is configured with an extruded profile, a magnet element, and a control system for positioning the magnet element.
圖式僅為圖解性而非限制性的。為了示範,某些構件在圖中的尺寸可能已被誇大而未依比例來示範。 The drawings are merely illustrative and not limiting. For the sake of example, the dimensions of some of the components in the figures may have been exaggerated and not to scale.
申請專利範圍中的參考數字不應以限制保護範圍的方式來解讀。於多樣的圖式,相同的參考數字是指相同或類似的元件。 Reference numerals in the scope of patent application should not be construed in a way that limits the scope of protection. In the various figures, the same reference numerals refer to the same or similar elements.
雖然本發明將藉由特殊實施例和參考特定圖式來描述,但是本發明並不限於此,而是僅受限於申請專利範圍。描述的圖式僅為圖解性而非限制性的。為了示範,某些元件的尺寸在圖式中可能已被增加而未按比例繪製。有時,尺寸和相對尺寸並不對應於本發明真實的實施例。 Although the present invention will be described by way of specific embodiments and with reference to the specific drawings, the invention is not limited thereto, but is only limited by the scope of the claims. The drawings are to be regarded as illustrative rather than restrictive. For the sake of example, the dimensions of some of the elements may have been increased in the drawings and not drawn to scale. Sometimes, the dimensions and relative dimensions do not correspond to the actual embodiment of the invention.
此外,說明書和申請專利範圍中的第一、第二和類似的語詞是用來區分類似的元件而未必指示順序,其不是以時間、空間、次序或任何其他方式來為之。應了解以此方式所用的語詞在適合的情況下是可互換的,並且本發明在此描述的實施例適合以不同於在此所描述或示範的次序來運作。 In addition, the first, second, and similar words in the specification and claims are intended to identify the like elements, and do not necessarily indicate the order, which is not in time, space, order, or any other manner. It is to be understood that the terms used in this manner are interchangeable, as appropriate, and the embodiments described herein are adapted to operate in a different order than described or illustrated herein.
應了解關於系統之特定指向所述的實施例也適合根據不同於在此描述或示範的指向來運作。 It should be understood that the particular embodiment directed to the system is also suitable to operate according to a different orientation than that described or exemplified herein.
應注意如申請專利範圍所用的「包括」一詞不應解讀成受限於之後所述的手段;該語詞不排除任何其他元件或步驟。它因此應解讀成指定存在了提到的和參考的特徵、數值、步驟或構件,但不排除存在或添加了一或更多個其他的特徵、數值、步驟或構件或其群組。所以,「包括手段A和B的裝置」之表達範圍不應限制為僅由構件A和B所構成的裝置。就本發明而言,它意謂A和B僅為裝置的相關構件。 It should be noted that the term "comprising", as used in the claims, is not to be construed as limited It is therefore to be understood that the features, <RTI ID=0.0> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; Therefore, the expression range of "means including means A and B" should not be limited to a device composed only of members A and B. For the purposes of the present invention, it is meant that A and B are only relevant components of the device.
本說明書對於「一實施例」或「實施例」的參考意謂關於該實施例所述的特定特色、結構或特徵係併入本 發明的至少一實施例。因此,在本說明書全篇多樣位置所使用之「於一實施例」或「於實施例」的表達在各情形下未必必須是指同一實施例,雖然它可能是這樣。此外,特定的特色、結構或特徵可以在一或更多個實施例中採任何適合方式來組合,就如此技藝中的平均技術者基於此公開而應明白的。 The reference to "an embodiment" or "an embodiment" in this specification means that a particular feature, structure, or feature described in connection with the embodiment is incorporated herein. At least one embodiment of the invention. Therefore, the expression "in one embodiment" or "in the embodiment" used in various places throughout the specification does not necessarily have to refer to the same embodiment in each case, although it may be. In addition, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments, as will be apparent to those skilled in the art in light of this disclosure.
類似而言,應體會在本發明所示範之實施例的敘述,本發明的多樣特徵有時會於其單一實施例、圖或敘述中成群在一起,以便使本公開流暢以及幫助理解一或更多個不同的發明面向。此公開方法所以不應解讀成反映出本發明需要比每個請求項所明確提到還多之特徵的意圖。如後面請求項所指出,發明面向反而是少於先前揭示之單一實施例的所有特徵。所以,[實施方式]之後的申請專利範圍在此情況下係明確併入此[實施方式],而每個獨立項是本發明分開的實施例。 In the following, the description of the exemplary embodiments of the present invention should be understood that the various features of the present invention may be grouped together in a single embodiment, figure or description in order to facilitate the disclosure of the disclosure More different inventions. This method of disclosure is therefore not to be interpreted as reflecting the intent of the invention as claimed. As indicated by the following claims, the invention is directed to all features less than the single embodiments disclosed herein. Therefore, the scope of the patent application after the [embodiment] is explicitly incorporated into this [embodiment] in this case, and each individual item is a separate embodiment of the present invention.
此外,雖然在此所述的某些實施例包含某些特徵而非來自其他實施例的其他特徵,但是來自不同實施例的特徵組合打算是在本發明的範圍裡,並且這些形成不同的實施例,就如熟於此技藝者將了解的。舉例而言,於後面的申請專利範圍,任何一個所述的實施例可以用於任何所要的組合。 In addition, while some of the embodiments described herein include certain features and not other features from other embodiments, combinations of features from different embodiments are intended to be within the scope of the invention, and these form different embodiments. As will be appreciated by those skilled in the art. For example, any of the described embodiments can be used in any desired combination within the scope of the following claims.
於在此提供的敘述,提到了許多特定細節。然而,應了解本發明的實施例可以沒有這些特定細節而建構。於其他情形,為了清楚敘述起見,尚未詳細顯示熟知 的方法、結構和技術。 Many specific details are mentioned in the narratives provided herein. However, it should be understood that embodiments of the invention may be constructed without these specific details. In other cases, for the sake of clarity, the details have not been shown in detail. Method, structure and technology.
於第一方面,本發明包括磁鐵支撐結構,其係可插入圓柱形可旋轉的濺鍍靶。此種磁鐵支撐結構可以典型形成部分的濺鍍磁控組態。磁鐵支撐結構在此情況係調適成將長形磁場產生器(舉例而言為磁鐵元件)定位在圓柱形可旋轉的濺鍍靶中。舉例來說,本發明的實施例並不受限於此,而磁鐵支撐結構之標準的和選用的特徵和性質將參考圖1到圖2來描述,其分別顯示範例性磁鐵支撐結構100的截面圖和立體圖。 In a first aspect, the invention includes a magnet support structure that is insertable into a cylindrical rotatable sputter target. Such a magnet support structure can typically form part of a sputtered magnetron configuration. The magnet support structure is adapted in this case to position an elongate magnetic field generator, for example a magnet element, in a cylindrical rotatable sputter target. For example, embodiments of the invention are not limited thereto, and the standard and optional features and properties of the magnet support structure will be described with reference to Figures 1 through 2, which respectively show sections of an exemplary magnet support structure 100. Figure and perspective view.
磁鐵支撐結構100包括管結構,其具有實質沿著管結構之整個長度而延伸的一組隔間110a、110b、110c、110d、110e。因為隔間實質沿著管結構之整個長度而延伸的事實,故沿著圓柱形靶的整個長度可以產生正確的磁場並且可以配置正確的冷卻。這些隔間當中至少一者(典型是位置最靠近中央的隔間110a)係適合安裝/定位長形磁場產生器,其舉例而言為磁鐵元件160(舉例而言示範於圖7)。根據本發明的實施例,這隔間110a是由至少一摺疊板輪廓120a所形成。更特定而言,在隔間110a之縱向上適合安裝/定位的壁是由至少一摺疊板輪廓120a所形成,較佳是恰由一摺疊板輪廓120a所形成。在此情況,摺疊板輪廓120a較佳是由不易於電腐蝕的材料所做成,舉例而言像是不鏽鋼或鈦。摺疊板輪廓120a可以具有的厚度範圍從0.6毫米到5毫米。摺疊板輪廓120a可以採取使之具有封閉形式的方式來摺疊,於此情形下, 舉例而言,板之縱向上的末端係焊接在一起。焊接舉例而言可以由雷射焊接來產生。隔間之縱向上的壁是由一摺疊板輪廓所形成的一個優點在於接縫或密封件較少的事實,其結果便是當隔間是由冷媒(例如水)所包圍時,要保持隔間裡面是乾的比較簡單。 The magnet support structure 100 includes a tube structure having a set of compartments 110a, 110b, 110c, 110d, 110e extending substantially the entire length of the tube structure. Because of the fact that the compartment extends substantially along the entire length of the tube structure, the correct magnetic field can be generated along the entire length of the cylindrical target and the correct cooling can be configured. At least one of these compartments (typically the compartment 110a closest to the center) is suitable for mounting/positioning an elongated magnetic field generator, such as a magnet element 160 (exemplified by Figure 7). According to an embodiment of the invention, the compartment 110a is formed by at least one folded panel profile 120a. More specifically, the wall suitable for mounting/positioning in the longitudinal direction of the compartment 110a is formed by at least one folded panel profile 120a, preferably formed by a folded panel profile 120a. In this case, the folded sheet profile 120a is preferably made of a material that is not susceptible to electrical corrosion, such as, for example, stainless steel or titanium. The folded panel profile 120a can have a thickness ranging from 0.6 mm to 5 mm. The folded plate profile 120a can be folded in such a way as to have a closed form, in which case For example, the ends in the longitudinal direction of the panels are welded together. Welding can be produced, for example, by laser welding. The fact that the wall in the longitudinal direction of the compartment is formed by the contour of a folded sheet has the advantage that the seam or seal is small, as a result of which the partition is kept when the compartment is surrounded by a refrigerant such as water. It is relatively simple to do it in between.
根據本發明的實施例,摺疊板輪廓120a也具有平坦部分122a。此種平坦部分122a極適合作為參考表面以對齊長形磁場產生器160的定位。這參考表面122a可以使用於磁場產生器160的初始對齊期間、磁場產生器160之對齊的再校正期間、磁場產生器在磁控濺鍍系統中之位置的線上調整期間,該磁控濺鍍系統配置了控制系統以便於使用期間調整磁場產生器160(譬如磁鐵元件)的位置。由於平坦部分122a藉由摺疊而形成部分的板輪廓120a,並且舉例而言不形成部分的擠製輪廓,故參考表面122a典型是極為平坦,並且不會或幾乎不受到於板輪廓在製造期間所誘發之變形的不利影響。 According to an embodiment of the invention, the folded panel profile 120a also has a flat portion 122a. Such a flat portion 122a is highly suitable as a reference surface to align the positioning of the elongated magnetic field generator 160. This reference surface 122a can be used during initial alignment of the magnetic field generator 160, during realignment of the alignment of the magnetic field generator 160, during on-line adjustment of the position of the magnetic field generator in the magnetron sputtering system, the magnetron sputtering system A control system is provided to facilitate adjustment of the position of the magnetic field generator 160 (e.g., a magnet element) during use. Since the flat portion 122a forms a partial plate profile 120a by folding, and for example does not form a partial extruded profile, the reference surface 122a is typically extremely flat and is not or hardly affected by the plate profile during manufacture. The adverse effects of induced deformation.
示範於圖1和圖2的範例性實施例是由三個摺疊板輪廓120a、120b、120c所組成的管結構,它們在管結構中一起形成五個隔間110a、110b、110c、110d、110e之縱向上的壁。在三個隔間110a、110d、110e之縱向上的壁在此情況是由三個封閉板輪廓120a、120b、120c而形成的內部空間所形成,而在二隔間110b、110c之縱向上的壁是由當三個輪廓120a、120b、120c彼此機械連接時產生的凹穴所形成。有了這些機械連接,也可以配置 密封件130。由一摺疊板輪廓所形成的中央隔間110a在此情況下係如上所述用來放入長形磁場產生器160。根據本實施例的實施例,隔間110b、110c、110d、110e當中至少另一者適合作為冷卻導管。於範例性實施例,四個其他隔間都可以用於提供冷卻。藉由在用於提供冷卻的隔間110b、110c、110d、110e之間提供冷媒用的貫通,而有可能在隔間之間產生水流。於某些實施例,可以使用穿孔螺栓而使冷媒有可能在管結構的隔間之間流動。於其他實施例,穿孔可以譬如分別配置於120b或120c,其結果便是冷媒可以分別在隔間110b和110d之間或110c和110e之間流動。如果想要的話,密封件可以安裝於具有此種開口之磁鐵支撐結構的二個末端或某一末端,其結果便是可以在隔間之間達成冷媒連接。於某些實施例,一或更多個隔間沿著隔間的長度配置了排放孔或噴嘴,以便將冷媒吹到另一隔間。 The exemplary embodiment exemplified in Figures 1 and 2 is a tube structure consisting of three folded sheet profiles 120a, 120b, 120c which together form five compartments 110a, 110b, 110c, 110d, 110e in the tube structure The wall in the longitudinal direction. The wall in the longitudinal direction of the three compartments 110a, 110d, 110e is in this case formed by an interior space formed by three closure panel profiles 120a, 120b, 120c, and in the longitudinal direction of the two compartments 110b, 110c. The wall is formed by a pocket created when the three profiles 120a, 120b, 120c are mechanically coupled to one another. With these mechanical connections, you can also configure Seal 130. The central compartment 110a formed by a folded panel profile is used in this case to be placed into the elongated magnetic field generator 160 as described above. According to an embodiment of the present embodiment, at least one of the compartments 110b, 110c, 110d, 110e is suitable as a cooling duct. In an exemplary embodiment, four other compartments may be used to provide cooling. By providing a passage for the refrigerant between the compartments 110b, 110c, 110d, 110e for providing cooling, it is possible to generate a flow of water between the compartments. In some embodiments, perforated bolts can be used to make it possible for the refrigerant to flow between the compartments of the tubular structure. In other embodiments, the perforations may be configured, for example, at 120b or 120c, respectively, with the result that the refrigerant may flow between compartments 110b and 110d or between 110c and 110e, respectively. If desired, the seal can be attached to either end or end of the magnet support structure having such an opening, with the result that a refrigerant connection can be achieved between the compartments. In certain embodiments, one or more compartments are provided with drain holes or nozzles along the length of the compartment to blow the refrigerant to the other compartment.
磁鐵支撐結構也可以包括導引元件140,以便當把磁鐵支撐結構推入圓柱形旋轉靶和/或相對於圓柱形旋轉支撐結構來定位磁鐵支撐結構時來導引磁鐵支撐結構。 The magnet support structure may also include a guiding element 140 to guide the magnet support structure when the magnet support structure is pushed into the cylindrical rotating target and/or positioned relative to the cylindrical rotating support structure to position the magnet supporting structure.
於特定實施例,如圖3到圖5所示範,除了摺疊板輪廓110a、110b、110c以外,磁鐵支撐結構100也還包括擠製鋁輪廓150。擠製鋁輪廓150可以錨固到摺疊板輪廓120a,後者形成隔間110a而適合安裝長形磁場產生器160。擠製輪廓150和摺疊板輪廓120a的形狀可 以修改成使得它們沿著其部分長度而在至少二側上相切接觸,較佳是在三側上相切接觸。這輪廓因此可以在需要的範圍內提供額外的剛性給磁鐵支撐結構100。輪廓150舉例而言可以在需要的範圍內補救中央摺疊板輪廓120a因為來自隔間110b和110c中之冷媒的壓力而發生變形的事實。鑒於擠製鋁輪廓150是在本支撐結構100中之乾隔間110a的事實,這鋁輪廓150不可能易於電腐蝕。 In a particular embodiment, as illustrated in Figures 3 through 5, in addition to the folded panel profiles 110a, 110b, 110c, the magnet support structure 100 also includes an extruded aluminum profile 150. The extruded aluminum profile 150 can be anchored to the folded panel profile 120a, which forms the compartment 110a and is adapted to mount the elongated magnetic field generator 160. The shape of the extruded profile 150 and the folded plate profile 120a can be They are modified such that they are tangentially contacted on at least two sides along their partial length, preferably on three sides. This profile thus provides additional rigidity to the magnet support structure 100 within the desired range. The contour 150 can, for example, remedy the fact that the central folded sheet profile 120a is deformed due to the pressure of the refrigerant in the compartments 110b and 110c, within the required range. In view of the fact that the extruded aluminum profile 150 is a dry compartment 110a in the present support structure 100, this aluminum profile 150 may not be susceptible to electrical corrosion.
於進一步的特定實施例,如圖4和5所示範,磁鐵支撐結構100可以包括長形磁場產生器160而安裝在隔間110a中。長形磁場產生器160舉例而言可以是永久磁鐵,其可選用的定位在磁鐵支撐結構上。根據本發明之實施例的優點在於長形磁場產生器160的對齊可以相對於特定參考表面122a(舉例而言在初始安裝時)來執行,如此則對齊可以執行於極窄的容限裡。 In a further particular embodiment, as exemplified in Figures 4 and 5, the magnet support structure 100 can include an elongated magnetic field generator 160 mounted in the compartment 110a. The elongated magnetic field generator 160 can be, for example, a permanent magnet that is optionally positioned on the magnet support structure. An advantage of embodiments in accordance with the present invention is that the alignment of the elongated magnetic field generator 160 can be performed relative to a particular reference surface 122a (for example, upon initial installation) such that alignment can be performed in extremely narrow tolerances.
磁場產生器160的特定形狀、強度和/或組態或藉此產生的磁場可以由熟於此技藝者依據應用來選擇。 The particular shape, strength and/or configuration of the magnetic field generator 160 or the magnetic field generated thereby can be selected by those skilled in the art depending on the application.
於又一特定實施例,如圖6和圖7所示範,磁鐵支撐結構100包括控制系統170,其控制磁場產生器160相對於管結構的位置以及延伸而言相對於旋轉圓柱形靶的位置。此種控制系統舉例而言可以基於氣動、機械或其他的致動器以修改磁場產生器160的位置。控制系統170可以建構成提供初始對齊或再校正時對齊。於有利的實施例,控制系統也可以建構成線上修改長形磁場產生器的位置,以便因此線上修改磁場。此種修改可以藉由控制 訊號而實施,並且舉例而言可以藉由偵測到濺鍍過程的物理參數有所改變或偏移而啟動。控制系統170在此情況係調適成藉由參考著參考表面122a而執行對齊。因為這參考表面122a的平坦度,所以有可能在極窄的容限裡做到正確對齊。 In yet another particular embodiment, as exemplified in Figures 6 and 7, the magnet support structure 100 includes a control system 170 that controls the position of the magnetic field generator 160 relative to the tube structure and the position of the rotation relative to the rotating cylindrical target. Such a control system may be based, for example, on a pneumatic, mechanical or other actuator to modify the position of the magnetic field generator 160. Control system 170 can be constructed to provide initial alignment or recalibration alignment. In an advantageous embodiment, the control system can also be constructed to modify the position of the elongated magnetic field generator on the line in order to modify the magnetic field on the line. Such modifications can be controlled by The signal is implemented and can be initiated, for example, by detecting a change or offset in the physical parameters of the sputtering process. Control system 170 is adapted in this case to perform alignment by reference to reference surface 122a. Since this refers to the flatness of the surface 122a, it is possible to achieve proper alignment in an extremely narrow tolerance.
於第二方面,本發明也關於磁控組態,其包括如第一方面所述的磁鐵支撐結構以及上面安裝的長形磁場產生器。此種磁控組態的進一步特徵和優點則類似於在第一方面之磁鐵支撐結構所述的特徵。 In a second aspect, the invention also relates to a magnetron configuration comprising the magnet support structure of the first aspect and the elongated magnetic field generator mounted thereon. Further features and advantages of such a magnetron configuration are similar to those described in the magnet support structure of the first aspect.
不同實施例可以彼此輕易組合,而該等組合因此也對應於根據本發明的實施例。 Different embodiments may be easily combined with one another, and such combinations therefore also correspond to embodiments in accordance with the invention.
100‧‧‧磁鐵支撐結構 100‧‧‧Magnet support structure
110a、110b、110c、110d、110e‧‧‧隔間 110a, 110b, 110c, 110d, 110e‧‧ ‧ compartment
120a、120b、120c‧‧‧摺疊板輪廓 120a, 120b, 120c‧‧‧ folding board outline
122a‧‧‧平坦部分(參考表面) 122a‧‧‧flat part (reference surface)
130‧‧‧密封件 130‧‧‧Seal
140‧‧‧導引元件 140‧‧‧Guide elements
Claims (16)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BE2013/0270A BE1021020B1 (en) | 2013-04-12 | 2013-04-12 | HYBRID MAGNET WEAR STRUCTURE |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW201508078A true TW201508078A (en) | 2015-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW103113212A TW201508078A (en) | 2013-04-12 | 2014-04-10 | Hybrid magnet support structure |
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| Country | Link |
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| BE (1) | BE1021020B1 (en) |
| TW (1) | TW201508078A (en) |
| WO (1) | WO2014167095A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102027565B (en) * | 2008-05-16 | 2013-03-06 | 梭莱先进镀膜股份有限公司 | Rotatable sputtering magnetron with high hardness |
| DE102010063685B4 (en) * | 2010-02-21 | 2012-07-12 | Von Ardenne Anlagentechnik Gmbh | Magnetron arrangement with a hollow target |
| DE102011075543B4 (en) * | 2011-05-10 | 2015-10-08 | Von Ardenne Gmbh | Arrangement for cooling an elongate magnetron |
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2013
- 2013-04-12 BE BE2013/0270A patent/BE1021020B1/en active
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| BE1021020B1 (en) | 2014-12-19 |
| WO2014167095A1 (en) | 2014-10-16 |
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