TW201505825A - Laminate - Google Patents
Laminate Download PDFInfo
- Publication number
- TW201505825A TW201505825A TW103108650A TW103108650A TW201505825A TW 201505825 A TW201505825 A TW 201505825A TW 103108650 A TW103108650 A TW 103108650A TW 103108650 A TW103108650 A TW 103108650A TW 201505825 A TW201505825 A TW 201505825A
- Authority
- TW
- Taiwan
- Prior art keywords
- acrylate
- meth
- weight
- resin
- curable resin
- Prior art date
Links
- 229920005989 resin Polymers 0.000 claims abstract description 154
- 239000011347 resin Substances 0.000 claims abstract description 154
- -1 alkyl methacrylate Chemical compound 0.000 claims abstract description 84
- 229920001577 copolymer Polymers 0.000 claims abstract description 64
- 239000011342 resin composition Substances 0.000 claims abstract description 33
- 229920005992 thermoplastic resin Polymers 0.000 claims abstract description 30
- 125000005250 alkyl acrylate group Chemical group 0.000 claims abstract description 26
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical group COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 30
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical group CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 19
- 229930004725 sesquiterpene Natural products 0.000 claims description 9
- 150000004354 sesquiterpene derivatives Chemical class 0.000 claims description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 100
- 239000010410 layer Substances 0.000 description 95
- 239000010408 film Substances 0.000 description 70
- 239000000178 monomer Substances 0.000 description 48
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 35
- 239000000113 methacrylic resin Substances 0.000 description 28
- 239000002245 particle Substances 0.000 description 27
- 238000000034 method Methods 0.000 description 21
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 17
- 238000000576 coating method Methods 0.000 description 17
- 150000008064 anhydrides Chemical class 0.000 description 15
- 238000006243 chemical reaction Methods 0.000 description 15
- 229920005862 polyol Polymers 0.000 description 15
- 239000004925 Acrylic resin Substances 0.000 description 14
- 229920000178 Acrylic resin Polymers 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 13
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 13
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 229920005668 polycarbonate resin Polymers 0.000 description 12
- 239000004431 polycarbonate resin Substances 0.000 description 12
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N dimethylmethane Natural products CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 11
- 229920000642 polymer Polymers 0.000 description 11
- 150000003077 polyols Chemical class 0.000 description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 10
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 10
- 238000003786 synthesis reaction Methods 0.000 description 10
- 229920001971 elastomer Polymers 0.000 description 9
- 230000009477 glass transition Effects 0.000 description 9
- 229920000058 polyacrylate Polymers 0.000 description 9
- 239000001294 propane Substances 0.000 description 9
- 229920000800 acrylic rubber Polymers 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 239000004721 Polyphenylene oxide Substances 0.000 description 7
- 229920000570 polyether Polymers 0.000 description 7
- 239000005060 rubber Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000001723 curing Methods 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000003999 initiator Substances 0.000 description 6
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 6
- 229910052708 sodium Inorganic materials 0.000 description 6
- 239000011734 sodium Substances 0.000 description 6
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 6
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 5
- 125000005442 diisocyanate group Chemical group 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 5
- 229910052753 mercury Inorganic materials 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 229960003742 phenol Drugs 0.000 description 5
- 229920001228 polyisocyanate Polymers 0.000 description 5
- 239000005056 polyisocyanate Substances 0.000 description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 4
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 4
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 230000001588 bifunctional effect Effects 0.000 description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 4
- 239000012986 chain transfer agent Substances 0.000 description 4
- 238000006482 condensation reaction Methods 0.000 description 4
- 230000018044 dehydration Effects 0.000 description 4
- 238000006297 dehydration reaction Methods 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 4
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 3
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 206010040844 Skin exfoliation Diseases 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 3
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Natural products C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- QYZFTMMPKCOTAN-UHFFFAOYSA-N n-[2-(2-hydroxyethylamino)ethyl]-2-[[1-[2-(2-hydroxyethylamino)ethylamino]-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCNCCO QYZFTMMPKCOTAN-UHFFFAOYSA-N 0.000 description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 3
- 238000000016 photochemical curing Methods 0.000 description 3
- 229920001707 polybutylene terephthalate Polymers 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 229920000193 polymethacrylate Polymers 0.000 description 3
- 239000007870 radical polymerization initiator Substances 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 2
- PTBDIHRZYDMNKB-UHFFFAOYSA-N 2,2-Bis(hydroxymethyl)propionic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 2
- JVYDLYGCSIHCMR-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butanoic acid Chemical compound CCC(CO)(CO)C(O)=O JVYDLYGCSIHCMR-UHFFFAOYSA-N 0.000 description 2
- VDSSCEGRDWUQAP-UHFFFAOYSA-N 2,2-dipropylpropane-1,3-diol Chemical compound CCCC(CO)(CO)CCC VDSSCEGRDWUQAP-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- UMPGNGRIGSEMTC-UHFFFAOYSA-N 4-[1-(4-hydroxyphenyl)-3,3,5-trimethylcyclohexyl]phenol Chemical compound C1C(C)CC(C)(C)CC1(C=1C=CC(O)=CC=1)C1=CC=C(O)C=C1 UMPGNGRIGSEMTC-UHFFFAOYSA-N 0.000 description 2
- VGFSOACUVJLBAA-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)-3,3-dimethylbutan-2-yl]phenol Chemical compound C=1C=C(O)C=CC=1C(C)(C(C)(C)C)C1=CC=C(O)C=C1 VGFSOACUVJLBAA-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- HTVITOHKHWFJKO-UHFFFAOYSA-N Bisphenol B Chemical compound C=1C=C(O)C=CC=1C(C)(CC)C1=CC=C(O)C=C1 HTVITOHKHWFJKO-UHFFFAOYSA-N 0.000 description 2
- 239000004709 Chlorinated polyethylene Substances 0.000 description 2
- MHZGKXUYDGKKIU-UHFFFAOYSA-N Decylamine Chemical compound CCCCCCCCCCN MHZGKXUYDGKKIU-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- OUQGOXCIUOCDNN-UHFFFAOYSA-N Glycidyl stearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC1CO1 OUQGOXCIUOCDNN-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-L Malonate Chemical compound [O-]C(=O)CC([O-])=O OFOBLEOULBTSOW-UHFFFAOYSA-L 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 235000021314 Palmitic acid Nutrition 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 238000007259 addition reaction Methods 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 150000008052 alkyl sulfonates Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 2
- 239000012964 benzotriazole Substances 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- 208000028659 discharge Diseases 0.000 description 2
- PYLIXCKOHOHGKQ-UHFFFAOYSA-L disodium;hydrogen phosphate;heptahydrate Chemical compound O.O.O.O.O.O.O.[Na+].[Na+].OP([O-])([O-])=O PYLIXCKOHOHGKQ-UHFFFAOYSA-L 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 238000007765 extrusion coating Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000006081 fluorescent whitening agent Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000013007 heat curing Methods 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 239000004611 light stabiliser Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910001507 metal halide Inorganic materials 0.000 description 2
- 150000005309 metal halides Chemical class 0.000 description 2
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 2
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 239000011112 polyethylene naphthalate Substances 0.000 description 2
- 229920006324 polyoxymethylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical class O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 2
- 239000001384 succinic acid Substances 0.000 description 2
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- 239000012528 membrane Substances 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- ADFPJHOAARPYLP-UHFFFAOYSA-N methyl 2-methylprop-2-enoate;styrene Chemical compound COC(=O)C(C)=C.C=CC1=CC=CC=C1 ADFPJHOAARPYLP-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 229910000403 monosodium phosphate Inorganic materials 0.000 description 1
- 235000019799 monosodium phosphate Nutrition 0.000 description 1
- OLAPPGSPBNVTRF-UHFFFAOYSA-N naphthalene-1,4,5,8-tetracarboxylic acid Chemical compound C1=CC(C(O)=O)=C2C(C(=O)O)=CC=C(C(O)=O)C2=C1C(O)=O OLAPPGSPBNVTRF-UHFFFAOYSA-N 0.000 description 1
- 239000012454 non-polar solvent Substances 0.000 description 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- 238000006384 oligomerization reaction Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 229910000489 osmium tetroxide Inorganic materials 0.000 description 1
- 239000012285 osmium tetroxide Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 125000003544 oxime group Chemical group 0.000 description 1
- 150000002923 oximes Chemical class 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920002098 polyfluorene Polymers 0.000 description 1
- 239000002952 polymeric resin Substances 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- QMRNDFMLWNAFQR-UHFFFAOYSA-N prop-2-enenitrile;prop-2-enoic acid;styrene Chemical compound C=CC#N.OC(=O)C=C.C=CC1=CC=CC=C1 QMRNDFMLWNAFQR-UHFFFAOYSA-N 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 1
- 229960001755 resorcinol Drugs 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000012748 slip agent Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- YYBMRDFADFQHGU-UHFFFAOYSA-N tert-butyl (2-methylpropan-2-yl)oxy carbonate Chemical compound CC(C)(C)OOC(=O)OC(C)(C)C YYBMRDFADFQHGU-UHFFFAOYSA-N 0.000 description 1
- PFBLRDXPNUJYJM-UHFFFAOYSA-N tert-butyl 2-methylpropaneperoxoate Chemical compound CC(C)C(=O)OOC(C)(C)C PFBLRDXPNUJYJM-UHFFFAOYSA-N 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229920006346 thermoplastic polyester elastomer Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229940071127 thioglycolate Drugs 0.000 description 1
- CWERGRDVMFNCDR-UHFFFAOYSA-M thioglycolate(1-) Chemical compound [O-]C(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-M 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/14—Methyl esters, e.g. methyl (meth)acrylate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/042—Coating with two or more layers, where at least one layer of a composition contains a polymer binder
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/046—Forming abrasion-resistant coatings; Forming surface-hardening coatings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/048—Forming gas barrier coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2419/00—Buildings or parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/006—Transparent parts other than made from inorganic glass, e.g. polycarbonate glazings
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
Abstract
Description
本發明係關於具備透明樹脂膜及積層於該透明樹脂膜之至少一側的面上之硬化性樹脂層之積層體、以及該積層體中使用之透明樹脂膜。 The present invention relates to a laminate comprising a transparent resin film and a curable resin layer laminated on at least one surface of the transparent resin film, and a transparent resin film used in the laminate.
由丙烯酸系樹脂所成之透明樹脂膜由於透明性優異,故已作為光學膜使用於液晶顯示器等之顯示器面板等之各種用途中。 Since the transparent resin film made of an acrylic resin is excellent in transparency, it has been used as an optical film in various applications such as a display panel such as a liquid crystal display.
然而,由丙烯酸系樹脂所成之透明樹脂膜之表面硬度不足,尚有改善之餘地。 However, the surface hardness of the transparent resin film made of the acrylic resin is insufficient, and there is still room for improvement.
專利文獻1中揭示於丙烯酸系樹脂膜之表面積層使含有籠型倍半矽氧烷樹脂之硬化性樹脂組成物經光硬化而成之硬化性樹脂層,表面硬度提高之積層體。 In the surface area of the acrylic resin film, a layered body in which the surface of the acrylic resin film is cured by photocuring a curable resin composition containing a cage-type sesquioxane resin, and having a surface hardness is disclosed.
然而,僅將硬化性樹脂組成物塗佈於丙烯酸系樹脂膜上並硬化所得之積層體,其丙烯酸系樹脂膜與硬化性樹脂層之密著性不充分。因此,專利文獻1中揭示之積層體在將硬化性樹脂層積層於丙烯酸系樹脂膜之前,得經過對丙 烯酸系樹脂膜之積層硬化性樹脂層之面,預先施以電漿放電處理之步驟。 However, the curable resin composition is applied onto the acrylic resin film and the obtained laminate is cured, and the adhesion between the acrylic resin film and the curable resin layer is insufficient. Therefore, the laminate disclosed in Patent Document 1 is subjected to a layer of C before the layer of the curable resin is laminated on the acrylic resin film. The surface of the layer of the curable resin layer of the olefinic resin film is subjected to a plasma discharge treatment in advance.
專利文獻1:日本特開2009-221321號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2009-221321
本發明之目的係提供一種透明樹脂膜與硬化性樹脂層之密著性優異之積層體及透明樹脂膜。 An object of the present invention is to provide a laminate and a transparent resin film which are excellent in adhesion between a transparent resin film and a curable resin layer.
本發明人等為解決上述課題而進行積極研究之結果,因而完成本發明。亦即,本發明係由以下構成所成。 The present inventors have conducted active research to solve the above problems, and have completed the present invention. That is, the present invention is constituted by the following constitution.
(1)一種積層體,其係具備由1層以上之熱可塑性樹脂層所成之透明樹脂膜、與積層於該透明樹脂膜之至少一側的面上之硬化性樹脂層之積層體,其特徵係前述硬化性樹脂層係使含有籠型倍半矽氧烷樹脂之硬化性樹脂組成物硬化而成者,構成與前述硬化性樹脂層接觸之熱可塑性樹脂層之熱可塑性樹脂係甲基丙烯酸烷酯與丙烯酸烷酯之共聚物,且荷重變形溫度為20~80℃。 (1) A laminate comprising a transparent resin film made of one or more thermoplastic resin layers and a laminate of a curable resin layer laminated on at least one surface of the transparent resin film. The curable resin layer is characterized in that the curable resin composition containing the cage sesquioxane resin is cured, and the thermoplastic resin-based methacrylic acid constituting the thermoplastic resin layer in contact with the curable resin layer is characterized. A copolymer of an alkyl ester and an alkyl acrylate, and having a load deformation temperature of 20 to 80 ° C.
(2)如前述(1)所記載之積層體,其中前述共聚物中,甲基丙烯酸烷酯與丙烯酸烷酯之重量比例,以甲基丙 烯酸烷酯及丙烯酸烷酯之合計100重量%作為基準,甲基丙烯酸烷酯為40重量%~90重量%,丙烯酸烷酯為60重量%~10重量%。 (2) The laminate according to the above (1), wherein the weight ratio of the alkyl methacrylate to the alkyl acrylate in the copolymer is methyl propyl The alkyl methacrylate is 40% by weight to 90% by weight based on 100% by weight of the total of the alkylate and the alkyl acrylate, and the alkyl acrylate is 60% by weight to 10% by weight.
(3)如前述(1)或(2)所記載之積層體,其中前述甲基丙烯酸烷酯為甲基丙烯酸甲酯,前述丙烯酸烷酯為丙烯酸正丁酯。 (3) The laminate according to the above (1) or (2), wherein the alkyl methacrylate is methyl methacrylate, and the alkyl acrylate is n-butyl acrylate.
(4)一種透明樹脂膜,其特徵係使用於如前述(1)~(3)中任一項所記載之積層體。 (4) A transparent resin film which is characterized by using the laminate according to any one of the above (1) to (3).
本發明之積層體之透明樹脂膜與硬化性樹脂層之密著性優異。 The transparent resin film of the laminate of the present invention is excellent in adhesion to the curable resin layer.
本發明之積層體具備特定之透明樹脂膜、與積層於該透明樹脂膜之至少一側的面上之硬化性樹脂層。亦即,本發明之積層體係具備透明樹脂膜、與積層於該透明樹脂膜之兩面上之硬化性樹脂層之兩面附硬化性樹脂層之積層體;或具備透明樹脂膜、與積層於該透明樹脂膜之單面上之硬化性樹脂層之單面附硬化性樹脂層之積層體。 The laminate of the present invention comprises a specific transparent resin film and a curable resin layer laminated on at least one side of the transparent resin film. In other words, the laminated system of the present invention comprises a transparent resin film, a laminate having a curable resin layer on both surfaces of the curable resin layer laminated on both surfaces of the transparent resin film, or a transparent resin film and a laminate in the transparent layer. A laminate of a single-sided curable resin layer on one side of the resin film.
積層體之厚度通常為0.1~5.0mm,較好為0.2~3.0mm,更好為0.3~2.0mm。 The thickness of the laminate is usually 0.1 to 5.0 mm, preferably 0.2 to 3.0 mm, more preferably 0.3 to 2.0 mm.
且,透明樹脂膜與硬化性樹脂層之厚度之比率(透明樹脂膜之厚度/硬化性樹脂層之厚度)較好為0.2~500,更好為0.7~150,又更好為1.5~40。 Further, the ratio of the thickness of the transparent resin film to the curable resin layer (the thickness of the transparent resin film / the thickness of the curable resin layer) is preferably from 0.2 to 500, more preferably from 0.7 to 150, still more preferably from 1.5 to 40.
硬化性樹脂層之厚度較好為10~500μm,更好為20~300μm,又更好為50~200μm。 The thickness of the curable resin layer is preferably from 10 to 500 μm, more preferably from 20 to 300 μm, still more preferably from 50 to 200 μm.
透明樹脂膜係由1層以上之熱可塑性樹脂層所成,該熱可塑性樹脂層中,構成與硬化性樹脂層接觸之熱可塑性樹脂層之熱可塑性樹脂為特定之甲基丙烯酸系樹脂(以下稱為甲基丙烯酸系樹脂(a))。亦即,透明樹脂膜由複數層之熱可塑性樹脂層所成時,兩面附硬化性樹脂層之積層體中所用之透明樹脂膜之兩表面層係由甲基丙烯酸系樹脂(a)所成;單面附硬化性樹脂層之積層體中所用之透明樹脂膜之至少一表面係由甲基丙烯酸系樹脂(a)所成。 The transparent resin film is composed of one or more thermoplastic resin layers, and the thermoplastic resin layer constituting the thermoplastic resin layer in contact with the curable resin layer is a specific methacrylic resin (hereinafter referred to as It is a methacrylic resin (a)). In other words, when the transparent resin film is formed of a plurality of layers of the thermoplastic resin layer, the two surface layers of the transparent resin film used in the laminate of the two layers of the curable resin layer are made of the methacrylic resin (a); At least one surface of the transparent resin film used in the laminate of the single-sided curable resin layer is made of a methacrylic resin (a).
構成與硬化性樹脂層接觸之熱可塑性樹脂層之甲基丙烯酸系樹脂(a)為甲基丙烯酸烷酯與丙烯酸烷酯之共聚物,且荷重變形溫度為20~80℃,較好為25~75℃。荷重變形溫度係依據JIS K 7191-2,將彎曲應力設為1.80MPa測定而得。 The methacrylic resin (a) constituting the thermoplastic resin layer in contact with the curable resin layer is a copolymer of an alkyl methacrylate and an alkyl acrylate, and has a load deformation temperature of 20 to 80 ° C, preferably 25 °. 75 ° C. The load deformation temperature was measured by setting the bending stress to 1.80 MPa in accordance with JIS K 7191-2.
甲基丙烯酸系樹脂(a)之荷種變形溫度若在上述範 圍內,則即使在將硬化性樹脂層積層於透明樹脂膜之前未對透明樹脂膜之積層硬化性樹脂層之面施以電漿放電處理,亦可成為透明樹脂膜與硬化性樹脂層之密著性優異之積層體。 The deformation temperature of the methacrylic resin (a) is in the above range In the case where the surface of the layer of the curable resin layer of the transparent resin film is not subjected to the plasma discharge treatment before the layer of the curable resin is laminated on the transparent resin film, the transparent resin film and the curable resin layer may be densely formed. A laminate with excellent properties.
將甲基丙烯酸系樹脂(a)之荷重變形溫度設為上述範圍內列舉有例如如後述般調製甲基丙烯酸系樹脂(a)之單體組成之方法;於甲基丙烯酸系樹脂(a)中含添加劑之方法等。 In the above range, the load-deformation temperature of the methacrylic resin (a) is, for example, a method of preparing a monomer composition of the methacrylic resin (a) as described later; in the methacrylic resin (a) A method containing an additive, and the like.
甲基丙烯酸系樹脂(a)為甲基丙烯酸烷酯與丙烯酸烷酯之共聚物,且係荷重變形溫度在上述範圍內之共聚物(以下有時稱為共聚物(a))。該共聚物中作為單體除了甲基丙烯酸烷酯與丙烯酸烷酯以外,亦可含可與甲基丙烯酸烷酯及丙烯酸烷酯共聚合之其他單體者。 The methacrylic resin (a) is a copolymer of an alkyl methacrylate and an alkyl acrylate, and is a copolymer having a load deformation temperature within the above range (hereinafter sometimes referred to as a copolymer (a)). The copolymer may contain, as a monomer, an alkyl methacrylate and an alkyl acrylate, and may contain other monomers copolymerizable with an alkyl methacrylate or an alkyl acrylate.
共聚物(a)中之甲基丙烯酸烷酯與丙烯酸烷酯之重量比例以甲基丙烯酸烷酯及丙烯酸烷酯之合計100重量%作為基準,較好甲基丙烯酸烷酯為40重量%~90重量%,丙烯酸烷酯為60重量%~10重量%,更好甲基丙烯酸烷酯為40重量%~80重量%,丙烯酸烷酯為60重量%~20重量%。惟,單體之合計不超過100重量%。 The weight ratio of the alkyl methacrylate to the alkyl acrylate in the copolymer (a) is preferably 100% by weight based on 100% by weight based on the total of the alkyl methacrylate and the alkyl acrylate. The weight %, the alkyl acrylate is 60% by weight to 10% by weight, more preferably 40% by weight to 80% by weight of the alkyl methacrylate, and 60% by weight to 20% by weight of the alkyl acrylate. However, the total of the monomers does not exceed 100% by weight.
甲基丙烯酸烷酯列舉為例如甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯、甲基丙烯酸2-乙基己酯等。甲基丙烯酸烷酯之烷基之碳數通常為1~8,較好為1~4。其中,以甲基丙烯酸甲酯較佳。 The alkyl methacrylate is exemplified by, for example, methyl methacrylate, ethyl methacrylate, butyl methacrylate, 2-ethylhexyl methacrylate, and the like. The alkyl group of the alkyl methacrylate is usually from 1 to 8, more preferably from 1 to 4. Among them, methyl methacrylate is preferred.
作為丙烯酸烷酯列舉為例如丙烯酸甲酯、丙 烯酸乙酯、丙烯酸丁酯、丙烯酸2-乙基己酯等。丙烯酸烷酯之烷基之碳數通常為1~8,較好為1~4。其中,以丙烯酸正丁酯較佳。 As the alkyl acrylate, for example, methyl acrylate, C Ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, and the like. The alkyl group of the alkyl acrylate is usually 1 to 8, preferably 1 to 4. Among them, n-butyl acrylate is preferred.
至於甲基丙烯酸系樹脂(a),可使用1種共聚物(a),亦可混合2種以上之共聚物(a)使用。混合2種以上之共聚物(a)作為甲基丙烯酸系樹脂(a)使用時,共聚物(a)之組合並無特別限制。例如,混合2種共聚物(a)使用時,該兩種共聚物(a)較好為甲基丙烯酸甲酯與丙烯酸正丁酯之共聚物及甲基丙烯酸甲酯與丙烯酸甲酯之共聚物。甲基丙烯酸甲酯與丙烯酸正丁酯之共聚物及甲基丙烯酸甲酯與丙烯酸甲酯之共聚物之重量比例,以該等共聚物之合計100重量%為基準,較好甲基丙烯酸甲酯與丙烯酸正丁酯之共聚物為50~90重量%,甲基丙烯酸甲酯與丙烯酸甲酯之共聚物為50~10重量%,更好甲基丙烯酸甲酯與丙烯酸正丁酯之共聚物為70~90重量%,甲基丙烯酸甲酯與丙烯酸甲酯之共聚物為30~10重量%。 As the methacrylic resin (a), one type of copolymer (a) may be used, or two or more types of copolymer (a) may be used in combination. When two or more types of copolymers (a) are used as the methacrylic resin (a), the combination of the copolymer (a) is not particularly limited. For example, when the two copolymers (a) are mixed, the two copolymers (a) are preferably a copolymer of methyl methacrylate and n-butyl acrylate and a copolymer of methyl methacrylate and methyl acrylate. . The weight ratio of the copolymer of methyl methacrylate and n-butyl acrylate and the copolymer of methyl methacrylate and methyl acrylate is preferably methyl methacrylate based on 100% by weight of the total of the copolymers. The copolymer with n-butyl acrylate is 50-90% by weight, and the copolymer of methyl methacrylate and methyl acrylate is 50-10% by weight. More preferably, the copolymer of methyl methacrylate and n-butyl acrylate is 70 to 90% by weight, the copolymer of methyl methacrylate and methyl acrylate is 30 to 10% by weight.
甲基丙烯酸系樹脂(a)亦可視需要含有例如橡膠粒子;烷基磺酸鈉、烷基硫酸鈉、硬脂酸單縮水甘油酯、聚醚酯醯胺等之抗靜電劑;受阻酚等之抗氧化劑;磷酸酯等之難燃劑;棕櫚酸、硬脂醇等之滑劑;受阻胺等之光安定劑;苯并三唑系紫外線吸收劑、二苯甲酮系紫外線吸收劑、氰基丙烯酸酯系紫外線吸收劑、丙二酸酯系紫外線吸收劑、草醯替苯胺系紫外線吸收劑、乙酸酯紫外線吸收劑等之紫外線吸收劑;光擴散劑;染料;螢光增白劑 等,該等添加劑亦可視需要含有該等之2種以上。 The methacrylic resin (a) may optionally contain, for example, rubber particles; an alkyl sulfonate, a sodium alkyl sulfate, a stearic acid monoglycidyl ester, a polyether ester decylamine or the like; an antistatic agent; Antioxidant; flame retardant such as phosphate; slipper such as palmitic acid, stearyl alcohol; light stabilizer for hindered amine; benzotriazole ultraviolet absorber, benzophenone ultraviolet absorber, cyano Ultraviolet absorber such as acrylate-based ultraviolet absorber, malonate-based ultraviolet absorber, oxalic acid-based ultraviolet absorber, acetate ultraviolet absorber; light diffusing agent; dye; fluorescent whitening agent In addition, these additives may contain two or more of these types as needed.
橡膠粒子可使用例如丙烯酸橡膠粒子、丁二烯系橡膠粒子、苯乙烯-丁二烯系橡膠粒子等,其中,就耐候性、耐久性方面而言,以丙烯酸橡膠粒子較佳。 For the rubber particles, for example, acrylic rubber particles, butadiene rubber particles, styrene-butadiene rubber particles, or the like can be used. Among them, acrylic rubber particles are preferable in terms of weather resistance and durability.
丙烯酸橡膠粒子可使用與日本特開2013-022822號公報所記載之丙烯酸橡膠粒子同樣者。 The acrylic rubber particles can be the same as those of the acrylic rubber particles described in JP-A-2013-022822.
甲基丙烯酸系樹脂(a)中之橡膠粒子之含量,以甲基丙烯酸系樹脂(a)及橡膠粒子之合計100重量%為基準,為0~70重量%,較好為0~60重量%,更好為0~50重量%。 The content of the rubber particles in the methacrylic resin (a) is 0 to 70% by weight, preferably 0 to 60% by weight based on 100% by weight based on the total of the methacrylic resin (a) and the rubber particles. More preferably 0 to 50% by weight.
甲基丙烯酸系樹脂(a)之合成方法列舉為例如將上述單體、自由基聚合起始劑、水、分散劑饋入反應器中,邊攪拌邊加熱進行懸浮聚合之方法等。 The method for synthesizing the methacrylic resin (a) is, for example, a method in which the monomer, the radical polymerization initiator, water, and a dispersant are fed into a reactor and heated to perform suspension polymerization while stirring.
自由基聚合起始劑列舉為例如月桂醯基過氧化物、苯甲醯基過氧化物、二-第三丁基過氧化物、第三丁基過氧基-2-乙基己酸酯、第三丁基過氧基異丁酸酯、第三丁基過氧基特戊酸酯、第三丁基過氧基苯甲酸酯、第三丁基過氧基乙酸酯、二異丙基過氧基碳酸酯、二-第二丁基過氧基碳酸酯等之過氧化物系起始劑;2,2’-偶氮雙異丁腈、2,2’-偶氮雙(2,4-二甲基戊腈)等之偶氮系起始劑等。 The radical polymerization initiator is exemplified by, for example, lauryl peroxide, benzhydryl peroxide, di-tert-butyl peroxide, t-butylperoxy-2-ethylhexanoate, Tert-butylperoxy isobutyrate, tert-butylperoxypivalate, tert-butylperoxybenzoate, tert-butylperoxyacetate, diisopropyl a peroxide-based initiator such as a hydroxycarbonate, a di-t-butylperoxycarbonate or the like; 2,2'-azobisisobutyronitrile, 2,2'-azobis (2) An azo initiator such as 4-dimethylvaleronitrile or the like.
亦可使用懸浮安定劑,懸浮安定劑列舉為例如聚甲基 丙烯酸鹼金屬鹽(鈉鹽、鉀鹽等)、十二烷基苯磺酸鈉、月桂基硫酸鈉、烷基萘磺酸鈉、二烷基磺基琥珀酸鈉、硼酸、碳酸鈉、磷酸氫二鈉、磷酸二氫鈉、硫酸鈉等習知懸浮安定劑。 Suspension stabilizers can also be used, and suspension stabilizers are listed, for example, as polymethyl groups. Alkali metal acrylate (sodium salt, potassium salt, etc.), sodium dodecyl benzene sulfonate, sodium lauryl sulfate, sodium alkylnaphthalene sulfonate, sodium dialkyl sulfosuccinate, boric acid, sodium carbonate, hydrogen phosphate A conventional suspension stabilizer such as disodium, sodium dihydrogen phosphate or sodium sulfate.
此外,亦可使用用以調節聚合物分子量之鏈轉移劑,鏈轉移劑列舉為例如烷基硫醇、烷基硫醚、烷基二硫醚、硫代乙醇酸酯、α-甲基苯乙烯二聚物等之習知鏈轉移劑等。 In addition, chain transfer agents for adjusting the molecular weight of the polymer may also be used. The chain transfer agents are exemplified by, for example, alkyl mercaptans, alkyl sulfides, alkyl disulfides, thioglycolate, α-methylstyrene. A conventional chain transfer agent such as a dimer.
自由基聚合起始劑之混合量相對於甲基丙烯酸烷酯及丙烯酸烷酯之合計100重量份,較好為0.02~2重量份,更好為0.05~1重量份。 The amount of the radical polymerization initiator to be added is preferably 0.02 to 2 parts by weight, more preferably 0.05 to 1 part by weight, per 100 parts by weight of the total of the alkyl methacrylate and the alkyl acrylate.
懸浮安定劑之混合量相對於甲基丙烯酸烷酯及丙烯酸烷酯之合計100重量份,較好為0.001~2重量份,更好為0.01~0.5重量份。 The amount of the suspension stabilizer to be added is preferably 0.001 to 2 parts by weight, more preferably 0.01 to 0.5 parts by weight, per 100 parts by weight based on the total of the alkyl methacrylate and the alkyl acrylate.
鏈轉移劑之混合量相對於甲基丙烯酸烷酯及丙烯酸烷酯之合計100重量份,較好為0.01~3重量份,更好為0.05~1重量份。 The amount of the chain transfer agent is preferably from 0.01 to 3 parts by weight, more preferably from 0.05 to 1 part by weight, per 100 parts by weight of the total of the alkyl methacrylate and the alkyl acrylate.
聚合較好以不殘留單體之方式在比較低的溫度進行,通常在攪拌下於60~80℃加熱30分鐘~3小時左右後,提高溫度在80~130℃加熱10分鐘~2小時左右,藉此完成聚合反應。 The polymerization is preferably carried out at a relatively low temperature in such a manner that no monomer remains, and is usually heated at 60 to 80 ° C for 30 minutes to 3 hours with stirring, and the temperature is raised at 80 to 130 ° C for 10 minutes to 2 hours. Thereby the polymerization reaction is completed.
如此作為甲基丙烯酸系樹脂(a),通常獲得平均粒徑100~800μm左右之共聚物粒子。 As the methacrylic resin (a), copolymer particles having an average particle diameter of about 100 to 800 μm are usually obtained.
透明樹脂膜由2層以上之熱可塑性樹脂層所成時,構成與由甲基丙烯酸系樹脂(a)所成之熱可塑性樹脂層(以下有時稱為熱可塑性樹脂層(a))不同之熱可塑性樹脂層的樹脂列舉為例如聚碳酸酯樹脂、聚氯乙烯樹脂、丙烯腈-丁二烯-苯乙烯樹脂、低密度聚乙烯樹脂、高密度聚乙烯樹脂、直鏈低密度聚乙烯樹脂、聚苯乙烯樹脂、聚丙烯樹脂、丙烯腈-苯乙烯樹脂、纖維素乙酸酯樹脂、乙烯-乙酸乙烯酯樹脂、丙烯酸-丙烯腈-苯乙烯樹脂、丙烯酸-氯化聚乙烯樹脂、乙烯-乙烯醇樹脂、氟樹脂、甲基丙烯酸甲酯-苯乙烯樹脂、聚乙縮醛樹脂、聚醯胺樹脂、聚對苯二甲酸乙二酯樹脂、聚碸樹脂、聚醚碸樹脂、甲基戊烯樹脂、聚芳酸酯樹脂、聚對苯二甲酸丁二酯樹脂、含有含脂環構造之乙烯性不飽和單體單位之樹脂、聚苯硫醚樹脂、聚苯醚樹脂、聚醚醚酮樹脂等之廣泛使用或工程塑膠,以及聚氯乙烯系彈性體、氯化聚乙烯、乙烯-丙烯酸乙酯樹脂、熱可塑性聚胺基甲酸酯彈性體、熱可塑性聚酯彈性體、離子聚合物樹脂、苯乙烯‧丁二烯嵌段聚合物、乙烯-丙烯橡膠、聚丁二烯樹脂等,可使用該等之1種,亦可混合2種以上使用。 When the transparent resin film is formed of two or more thermoplastic resin layers, it is different from the thermoplastic resin layer (hereinafter sometimes referred to as a thermoplastic resin layer (a)) made of the methacrylic resin (a). The resin of the thermoplastic resin layer is exemplified by, for example, a polycarbonate resin, a polyvinyl chloride resin, an acrylonitrile-butadiene-styrene resin, a low-density polyethylene resin, a high-density polyethylene resin, a linear low-density polyethylene resin, Polystyrene resin, polypropylene resin, acrylonitrile-styrene resin, cellulose acetate resin, ethylene-vinyl acetate resin, acrylic acid-acrylonitrile-styrene resin, acrylic acid-chlorinated polyethylene resin, ethylene-ethylene Alcohol resin, fluororesin, methyl methacrylate-styrene resin, polyacetal resin, polyamide resin, polyethylene terephthalate resin, polyfluorene resin, polyether oxime resin, methyl pentene Resin, polyarylate resin, polybutylene terephthalate resin, resin containing ethylenically unsaturated monomer unit containing an alicyclic structure, polyphenylene sulfide resin, polyphenylene ether resin, polyetheretherketone resin Extensive use Engineering plastics, as well as polyvinyl chloride elastomers, chlorinated polyethylene, ethylene-ethyl acrylate resin, thermoplastic polyurethane elastomers, thermoplastic polyester elastomers, ionic polymer resins, styrene One type of these may be used for the diene block polymer, the ethylene-propylene rubber, the polybutadiene resin, or the like, or two or more types may be used in combination.
透明樹脂膜由2層以上之熱可塑性樹脂層所成時,透明樹脂膜之層構成並無特別限制。較好為例如,聚碳酸酯樹脂層與積層於該樹脂層兩面上之熱可塑性樹脂層(a)之3層構造之積層膜(以下,有時簡稱為積層 膜)。 When the transparent resin film is formed of two or more thermoplastic resin layers, the layer constitution of the transparent resin film is not particularly limited. For example, a polycarbonate resin layer and a laminated film having a three-layer structure of a thermoplastic resin layer (a) laminated on both surfaces of the resin layer (hereinafter sometimes referred to simply as a laminate) membrane).
該情況下,聚碳酸酯樹脂層之厚度較好為0.1~5.0mm,更好為0.2~20mm,熱可塑性樹脂層(a)單層之厚度較好為0.01~0.5mm,更好為0.02~0.3mm。積層於聚碳酸酯樹脂層之一面上之熱可塑性樹脂層(a)與積層於聚碳酸酯樹脂層之另一面上之熱可塑性樹脂層(a)可為相同厚度,亦可為不同厚度。 In this case, the thickness of the polycarbonate resin layer is preferably from 0.1 to 5.0 mm, more preferably from 0.2 to 20 mm, and the thickness of the single layer of the thermoplastic resin layer (a) is preferably from 0.01 to 0.5 mm, more preferably from 0.02 to 0.02. 0.3mm. The thermoplastic resin layer (a) laminated on one surface of the polycarbonate resin layer and the thermoplastic resin layer (a) laminated on the other surface of the polycarbonate resin layer may have the same thickness or different thicknesses.
聚碳酸酯樹脂層之材料的聚碳酸酯樹脂列舉為例如以界面聚縮合法或熔融酯交換法使二元酚與羰基化劑反應而得者,以及以固相酯交換法使碳酸酯預聚物聚合而得者,以開環聚合法使環狀碳酸酯化合物聚合而得者等。 The polycarbonate resin of the material of the polycarbonate resin layer is exemplified by, for example, reacting a dihydric phenol with a carbonylating agent by an interfacial polycondensation method or a melt transesterification method, and prepolymerizing a carbonate by a solid phase transesterification method. The polymer obtained by polymerization is obtained by polymerizing a cyclic carbonate compound by a ring-opening polymerization method.
成為聚碳酸酯樹脂之原料的二元酚列舉為例如氫醌、間苯二酚、4,4’-二羥基聯苯、雙(4-羥基苯基)甲烷、雙{(4-羥基-3,5-二甲基)苯基}甲烷、1,1-雙(4-羥基苯基)乙烷、1,1-雙(4-羥基苯基)-1-苯基乙烷、2,2-雙(4-羥基苯基)丙烷(通稱為雙酚A)、2,2-雙{(4-羥基-3-甲基)苯基}丙烷、2,2-雙{(4-羥基-3,5-二甲基)苯基}丙烷、2,2-雙{(4-羥基-3,5-二溴)苯基}丙烷、2,2-雙{(3-異丙基-4-羥基)苯基}丙烷、2,2-雙{(4-羥基-3-苯基)苯基}丙烷、2,2-雙(4-羥基苯基)丁烷、2,2-雙(4-羥基苯基)-3-甲基丁烷、2,2-雙(4-羥基苯基)-3,3-二甲基丁烷、2,4-雙(4-羥基苯基)-2-甲基丁烷、2,2-雙(4-羥基苯基)戊烷、2,2-雙(4-羥基苯基)-4-甲基戊 烷、1,1-雙(4-羥基苯基)環己烷、1,1-雙(4-羥基苯基)-4-異丙基環己烷、1,1-雙(4-羥基苯基)-3,3,5-三甲基環己烷、9,9-雙(4-羥基苯基)茀、9,9-雙{(4-羥基-3-甲基)苯基}茀、α,α’-雙(4-羥基苯基)-鄰-二異丙基苯、α,α’-雙(4-羥基苯基)-間-二異丙基苯、α,α’-雙(4-羥基苯基)-對-二異丙基苯、1,3-雙(4-羥基苯基)-5,7-二甲基金剛烷、4,4’-二羥基二苯基碸、4,4’-二羥基二苯基亞碸、4,4’-二羥基二苯基硫醚、4,4’-二羥基二苯基酮、4,4’-二羥基二苯基醚、4,4’-二羥基二苯酯等,亦可視需要使用該等之2種以上。 The dihydric phenol which is a raw material of the polycarbonate resin is exemplified by, for example, hydroquinone, resorcin, 4,4'-dihydroxybiphenyl, bis(4-hydroxyphenyl)methane, bis{(4-hydroxy-3). ,5-dimethyl)phenyl}methane, 1,1-bis(4-hydroxyphenyl)ethane, 1,1-bis(4-hydroxyphenyl)-1-phenylethane, 2,2 - bis(4-hydroxyphenyl)propane (commonly known as bisphenol A), 2,2-bis{(4-hydroxy-3-methyl)phenyl}propane, 2,2-bis{(4-hydroxy-) 3,5-Dimethyl)phenyl}propane, 2,2-bis{(4-hydroxy-3,5-dibromo)phenyl}propane, 2,2-bis{(3-isopropyl-4) -hydroxy)phenyl}propane, 2,2-bis{(4-hydroxy-3-phenyl)phenyl}propane, 2,2-bis(4-hydroxyphenyl)butane, 2,2-dual ( 4-hydroxyphenyl)-3-methylbutane, 2,2-bis(4-hydroxyphenyl)-3,3-dimethylbutane, 2,4-bis(4-hydroxyphenyl)- 2-methylbutane, 2,2-bis(4-hydroxyphenyl)pentane, 2,2-bis(4-hydroxyphenyl)-4-methylpentyl Alkane, 1,1-bis(4-hydroxyphenyl)cyclohexane, 1,1-bis(4-hydroxyphenyl)-4-isopropylcyclohexane, 1,1-bis(4-hydroxybenzene -3,3,5-trimethylcyclohexane, 9,9-bis(4-hydroxyphenyl)anthracene, 9,9-bis{(4-hydroxy-3-methyl)phenyl}anthracene , α,α'-bis(4-hydroxyphenyl)-o-diisopropylbenzene, α,α'-bis(4-hydroxyphenyl)-m-diisopropylbenzene, α,α'- Bis(4-hydroxyphenyl)-p-diisopropylbenzene, 1,3-bis(4-hydroxyphenyl)-5,7-dimethyladamantane, 4,4'-dihydroxydiphenyl Bismuth, 4,4'-dihydroxydiphenylarylene, 4,4'-dihydroxydiphenyl sulfide, 4,4'-dihydroxydiphenyl ketone, 4,4'-dihydroxydiphenyl Ether, 4,4'-dihydroxydiphenyl ester, etc., or two or more of these may be used as needed.
其中,較好使用由雙酚A、2,2-雙{(4-羥基-3-甲基)苯基}丙烷、2,2-雙(4-羥基苯基)丁烷、2,2-雙(4-羥基苯基)-3-甲基丁烷、2,2-雙(4-羥基苯基)-3,3-二甲基丁烷、2,2-雙(4-羥基苯基)-4-甲基戊烷、1,1-雙(4-羥基苯基)-3,3,5-三甲基環己烷及α,α’-雙(4-羥基苯基)-間-二異丙基苯選出之二元酚之單獨或2種以上,更好單獨使用雙酚A,或併用1,1-雙(4-羥基苯基)-3,3,5-三甲基環己烷與選自雙酚A、2,2-雙{(4-羥基-3-甲基)苯基}丙烷及α,α’-雙(4-羥基苯基)-間-二異丙基苯之1種以上之二元酚。 Among them, bisphenol A, 2,2-bis{(4-hydroxy-3-methyl)phenyl}propane, 2,2-bis(4-hydroxyphenyl)butane, 2,2- are preferably used. Bis(4-hydroxyphenyl)-3-methylbutane, 2,2-bis(4-hydroxyphenyl)-3,3-dimethylbutane, 2,2-bis(4-hydroxyphenyl) -4-methylpentane, 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane and α,α'-bis(4-hydroxyphenyl)-inter - 2 or more of dihydric phenols selected from diisopropylbenzene, more preferably bisphenol A alone, or 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethyl Cyclohexane and selected from bisphenol A, 2,2-bis{(4-hydroxy-3-methyl)phenyl}propane and α,α'-bis(4-hydroxyphenyl)-m-isopropylene One or more kinds of dihydric phenols of benzene.
成為碳酸酯樹脂之原料的羰基化劑列舉為例如碳醯氯等之碳醯鹵;碳酸二苯酯等碳酸酯;二元酚之二鹵甲酸酯等鹵甲酸酯等,亦可視需要使用該等之2種以上。 The carbonylating agent which is a raw material of a carbonate resin is, for example, a carbonium halide such as carbonium chloride; a carbonate such as diphenyl carbonate; a halogenated acid ester such as a dihaloformate of a dihydric phenol, etc., which may be used as needed. Two or more of these.
其他熱可塑性樹脂層亦可視需要含有例如上述橡膠粒子;烷基磺酸鈉、烷基硫酸鈉、硬脂酸單縮水甘油酯、聚醚酯醯胺等之抗靜電劑;受阻酚等之抗氧化劑;磷酸酯等之難燃劑;棕櫚酸、硬脂醇等之滑劑;受阻胺等之光安定劑;苯并三唑系紫外線吸收劑、二苯甲酮系紫外線吸收劑、氰基丙烯酸酯系紫外線吸收劑、丙二酸酯系紫外線吸收劑、草醯替苯胺系紫外線吸收劑、乙酸酯紫外線吸收劑等之紫外線吸收劑;光擴散劑;染料;螢光增白劑等,該等添加劑亦可視需要含有該等之2種以上。 The other thermoplastic resin layer may optionally contain, for example, the above rubber particles; an alkyl sulfonate, a sodium alkyl sulfate, a stearic acid monoglycidyl ester, a polyether ester decylamine or the like; an antioxidant such as a hindered phenol; a flame retardant such as a phosphate ester; a slip agent such as palmitic acid or stearyl alcohol; a light stabilizer for a hindered amine; a benzotriazole ultraviolet absorber, a benzophenone ultraviolet absorber, and a cyanoacrylate; An ultraviolet absorber such as a UV absorber, a malonate-based ultraviolet absorber, a grassy anilide-based ultraviolet absorber, or an acetate ultraviolet absorber; a light diffusing agent; a dye; a fluorescent whitening agent; The additive may contain two or more of these as needed.
硬化性樹脂層係使含有籠型倍半矽氧烷樹脂之硬化性樹脂組成物硬化而成。 The curable resin layer is obtained by curing a curable resin composition containing a cage type sesquiterpene oxide resin.
硬化性樹脂組成物含有籠型倍半矽氧烷樹脂,且亦可視需要含有丙烯酸系單體、丙烯酸系樹脂等。該硬化性樹脂組成物具有熱硬化性或光硬化性,且具有流動性或可塑性。又,硬化性樹脂組成物可藉由加熱處理或活性能量線照射等而硬化。 The curable resin composition contains a cage sesquioxane resin, and may contain an acrylic monomer, an acrylic resin, or the like as necessary. The curable resin composition has thermosetting property or photocurability, and has fluidity or plasticity. Further, the curable resin composition can be cured by heat treatment or active energy ray irradiation or the like.
硬化性樹脂組成物中之籠型倍半矽氧烷樹脂之含有比例為硬化性樹脂組成物每100重量%,較好為3重量%以上,更好為5~30重量%,又更好為10~25重量%。若籠型倍半矽氧烷之含有比例在上述範圍內,則可成為表面硬度、耐熱性優異,外觀良好之積層體。 The content of the cage sesquioxane resin in the curable resin composition is preferably 100% by weight or more, more preferably 5% by weight to 30% by weight, more preferably 5 to 30% by weight, based on the curable resin composition. 10~25% by weight. When the content ratio of the cage sesquioxane is within the above range, it can be a laminate having excellent surface hardness and heat resistance and good appearance.
且,藉由調節籠型倍半矽氧烷樹脂之含有比例,可調 節硬化性樹脂層之玻璃轉移溫度,例如籠型倍半矽氧烷樹脂之含有比例相同時,由於根據與籠型倍半矽氧烷樹脂併用之其他樹脂等之玻璃轉移溫度而變動,故藉由適當調節籠型倍半矽氧烷樹脂之含有比例,可調節硬化性樹脂層之玻璃轉移溫度。 Moreover, by adjusting the content ratio of the cage sesquioxane resin, it is adjustable When the glass transition temperature of the sclerosing resin layer is the same as the glass transition temperature of the other resin used in combination with the cage sesquioxane resin, the glass transition temperature is the same as that of the cage sesquioxane resin. The glass transition temperature of the curable resin layer can be adjusted by appropriately adjusting the content ratio of the cage sesquioxane resin.
丙烯酸系單體之含有比例相對於硬化性樹脂組成物較好為97重量%以下,更好為70~95重量%,又更好為75~90重量%。若丙烯酸系單體之含有比例在上述範圍內,則可成為表面硬度優異之積層體。 The content ratio of the acrylic monomer is preferably 97% by weight or less, more preferably 70 to 95% by weight, still more preferably 75 to 90% by weight, based on the curable resin composition. When the content ratio of the acrylic monomer is within the above range, it can be a laminate having excellent surface hardness.
籠型倍半矽氧烷樹脂較好使用具有熱硬化性或光硬化性之硬化性籠型倍半矽氧烷樹脂。籠型倍半矽氧烷樹脂列舉為例如在有機極性溶劑及鹼性觸媒存在下,使以下述通式(1)表示之矽化合物水解反應並且部分縮合,接著在非極性溶劑及鹼性觸媒存在下使所得水解產物再縮合而成之樹脂。 As the cage type sesquioxane resin, a curable cage type sesquiterpene resin having thermosetting property or photocurability is preferably used. The caged sesquiterpene oxide resin is exemplified by, for example, hydrolyzing and partially condensing the hydrazine compound represented by the following formula (1) in the presence of an organic polar solvent and a basic catalyst, followed by a non-polar solvent and a basic contact. A resin obtained by recondensing the obtained hydrolyzate in the presence of a medium.
通式(1):RSiX3...(1) General formula (1): RSiX 3 ... (1)
(式(1)中,R表示具有(甲基)丙烯醯基、縮水甘油基及乙烯基之任一種基之有機官能基,X表示水解性基)。 (In the formula (1), R represents an organic functional group having a group of a (meth)acryl fluorenyl group, a glycidyl group, and a vinyl group, and X represents a hydrolyzable group).
本發明中,該樹脂較好為以下述通式(2)表示之樹脂。 In the present invention, the resin is preferably a resin represented by the following formula (2).
通式(2):[RSiO3/2]n...(2) General formula (2): [RSiO 3/2 ] n ... (2)
(式(2)中,R表示具有(甲基)丙烯醯基、縮水甘油基及乙烯基之任一種基之有機官能基,n表示8、10、12或14)。 (In the formula (2), R represents an organic functional group having any one of a (meth) acryloyl group, a glycidyl group, and a vinyl group, and n represents 8, 10, 12 or 14).
硬化性樹脂組成物中含有該籠型倍半矽氧烷樹脂時,表面硬度提高。 When the cage type sesquiterpene oxide resin is contained in the curable resin composition, the surface hardness is improved.
通式(1)、(2)中之R較好以下述通式(3)、(4)或(5)表示。又,通式(3)中,R1表示氫原子或甲基。且,通式(3)及(4)中,m表示1~3之整數。 R in the general formulae (1) and (2) is preferably represented by the following general formula (3), (4) or (5). Further, in the formula (3), R 1 represents a hydrogen atom or a methyl group. Further, in the general formulae (3) and (4), m represents an integer of 1 to 3.
【化3】CH 2 =CH-…(5) [Chemical 3] CH 2 =CH-...(5)
籠型倍半矽氧烷樹脂較好為樹脂中之全部矽原子具有由具有(甲基)丙烯醯基、縮水甘油基或乙烯基之有機官能基所成之反應性官能基,且分子量分佈及分子構造受控制之硬化性籠型倍半矽氧烷樹脂,但一部分有機官能基亦可為經烷基、苯基等取代者。 The cage sesquioxane resin preferably has a reactive functional group formed by an organic functional group having a (meth) acryl fluorenyl group, a glycidyl group or a vinyl group in all of the ruthenium atoms in the resin, and has a molecular weight distribution and A curable cage type sesquiterpene oxide resin whose molecular structure is controlled, but a part of the organic functional group may be substituted by an alkyl group, a phenyl group or the like.
此外,籠型倍半矽氧烷樹脂之分子構造亦可不為完全閉合之多面體構造,而可為例如一部分開裂之構造。且,籠型倍半矽氧烷樹脂之平均分子量亦無特別限制,籠型倍半矽氧烷樹脂亦可為寡聚物。 Further, the molecular structure of the cage sesquioxane resin may not be a fully closed polyhedral structure, but may be, for example, a partially cracked structure. Further, the average molecular weight of the cage sesquioxane resin is not particularly limited, and the cage sesquioxane resin may also be an oligomer.
所謂丙烯酸系單體係表示分子中具有1個以上之(甲基)丙烯醯氧基之(甲基)丙烯酸酯單體(以下稱為(甲基)丙烯酸酯單體類)、分子中具有2個以上之(甲基)丙烯醯氧基之(甲基)丙烯酸酯寡聚物(以下稱為(甲基)丙烯酸酯寡聚物)等之含有(甲基)丙烯醯氧基之化合物之至少1種。 The acrylic single system means a (meth) acrylate monomer having one or more (meth) propylene fluorenyloxy groups in the molecule (hereinafter referred to as a (meth) acrylate monomer), and has 2 in the molecule. At least one (meth) acrylate oxy group (meth) acrylate oligomer (hereinafter referred to as (meth) acrylate oligomer) or the like containing at least (meth) propylene oxime compound 1 species.
又,以下所謂(甲基)丙烯醯氧基意指丙烯醯氧基及甲基丙烯醯氧基,(甲基)丙烯酸酯單體及(甲基)丙烯酸酯寡聚物亦同樣。 Further, the following (meth) propylene fluorenyloxy group means an acryloxy group and a methacryloxy group, and the (meth) acrylate monomer and the (meth) acrylate oligomer are also the same.
(甲基)丙烯酸酯單體類列舉為分子中具有1個(甲基)丙烯醯氧基之單官能(甲基)丙烯酸酯單體(以下稱為單官能(甲基)丙烯酸酯單體)、分子中具有2個(甲基)丙烯醯氧基之2官能(甲基)丙烯酸酯單體(以下稱為2官能(甲基)丙烯酸酯單體)及分子中具有至少3個或其以上之(甲基)丙烯醯氧基之多官能(甲基)丙烯酸酯單體(以下稱為多官能(甲基)丙烯酸酯單體)。(甲基)丙烯酸酯單體類可使用1種或2種以上。 The (meth) acrylate monomer is exemplified by a monofunctional (meth) acrylate monomer having one (meth) propylene fluorenyloxy group in the molecule (hereinafter referred to as a monofunctional (meth) acrylate monomer). a bifunctional (meth) acrylate monomer having two (meth) acryloxy groups in the molecule (hereinafter referred to as a bifunctional (meth) acrylate monomer) and having at least three or more molecules in the molecule A polyfunctional (meth) acrylate monomer (hereinafter referred to as a polyfunctional (meth) acrylate monomer) of (meth) acryloxy group. One type or two or more types may be used for the (meth) acrylate monomers.
(甲基)丙烯酸酯單體類之一例的單官能(甲基)丙烯酸酯單體列舉為例如(甲基)丙烯酸四氫糠酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸異冰片酯、(甲基)丙烯酸苯氧基乙酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸二甲胺基乙酯、(甲基)丙烯酸乙基卡必醇酯、三羥甲基丙烷單(甲基)丙烯酸酯、季戊四醇單(甲基)丙烯酸酯、苯氧基聚乙二醇(甲基)丙烯酸酯,此外,作為含有羧基之(甲基)丙烯酸酯單體舉例為2-(甲基)丙烯醯氧基乙基鄰苯二甲酸、2-(甲基)丙烯醯氧基乙基六氫鄰苯 二甲酸酯、(甲基)丙烯酸羧基乙酯、2-(甲基)丙烯醯氧基乙基琥珀酸、N-(甲基)丙烯醯氧基-N’,N’-二羧基-對-苯二胺、4-(甲基)丙烯醯氧基乙基偏苯三酸等。 The monofunctional (meth) acrylate monomer as an example of the (meth) acrylate monomer is exemplified by, for example, tetrahydrofurfuryl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, (meth) Hydroxypropyl acrylate, 2-hydroxybutyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate Ester, 2-ethylhexyl (meth)acrylate, cyclohexyl (meth)acrylate, dicyclopentenyl (meth)acrylate, benzyl (meth)acrylate, isobornyl (meth)acrylate , phenoxyethyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, dimethylaminoethyl (meth)acrylate, ethyl carbitol (meth)acrylate, Trimethylolpropane mono (meth) acrylate, pentaerythritol mono (meth) acrylate, phenoxy polyethylene glycol (meth) acrylate, in addition, as a carboxyl group-containing (meth) acrylate monomer For example, 2-(meth)acryloxyethyl phthalate, 2-(meth) propylene oxiranyl ethyl hexahydroortylene Dicarboxylate, carboxyethyl (meth)acrylate, 2-(meth)acryloxyethyl succinic acid, N-(methyl) propylene oxime-N', N'-dicarboxy-pair - phenylenediamine, 4-(meth)acryloxyethyltrimellitic acid, and the like.
且,單官能(甲基)丙烯酸酯單體包含N-乙烯基吡咯啶酮等含乙烯基之單體及4-(甲基)丙烯醯基胺基-1-羧基甲基哌啶等之含有(甲基)丙烯醯基胺基之單體。 Further, the monofunctional (meth) acrylate monomer contains a vinyl group-containing monomer such as N-vinylpyrrolidone and a content of 4-(meth)acryloylamino-1-carboxymethylpiperidine or the like. A monomer of (meth)acrylonitrile-based amine group.
(甲基)丙烯酸酯單體類之一例的2官能(甲基)丙烯酸酯單體列舉為例如烷二醇二(甲基)丙烯酸酯類、聚氧烷二醇二(甲基)丙烯酸酯類、鹵素取代之烷二醇二(甲基)丙烯酸酯類、脂肪酸多元醇之二(甲基)丙烯酸酯、雙酚A或雙酚F之環氧烷加成物之二(甲基)丙烯酸酯類、雙酚A或雙酚F之環氧基二(甲基)丙烯酸酯類等,不限定於該等而可使用各種者。具體而言,列舉為乙二醇二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、二-三羥甲基丙烷二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、聚四亞甲基二醇二(甲基)丙烯酸酯,此外,舉例為羥基特戊酸酯新戊二醇二(甲基)丙烯酸酯、2,2-雙[4-(甲基)丙 烯醯氧基乙氧基乙氧基苯基]丙烷、2,2-雙[4-(甲基)丙烯醯氧基乙氧基乙氧基環己基]丙烷、2,2-雙[4-(甲基)丙烯醯氧基乙氧基乙氧基苯基]甲烷、氫化二環戊二烯基二(甲基)丙烯酸酯、參(羥基乙基)異氰尿酸酯二(甲基)丙烯酸酯類。 Examples of the bifunctional (meth) acrylate monomer which is one example of the (meth) acrylate monomer are, for example, an alkanediol di(meth)acrylate or a polyoxyalkylene glycol di(meth)acrylate. , halogen-substituted alkanediol di(meth)acrylates, di(meth)acrylates of fatty acid polyols, di(meth)acrylates of bisphenol A or bisphenol F alkylene oxide adducts The epoxy group of the bisphenol A or the bisphenol F is not limited to these, and various types can be used. Specifically, it is exemplified by ethylene glycol di(meth)acrylate, 1,3-butanediol di(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,6 -Hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, neopentyl glycol di(meth)acrylate, trimethylolpropane di(meth)acrylic acid Ester, pentaerythritol di(meth)acrylate, di-trimethylolpropane di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, Dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, polytetramethylene glycol II (Meth) acrylate, in addition, examples are hydroxypivalate neopentyl glycol di(meth) acrylate, 2,2-bis[4-(methyl) propyl Iridyloxyethoxyethoxyphenyl]propane, 2,2-bis[4-(methyl)propenyloxyethoxyethoxycyclohexyl]propane, 2,2-bis[4- (Meth) propylene methoxy ethoxy ethoxy phenyl] methane, hydrogenated dicyclopentadienyl di (meth) acrylate, cis (hydroxyethyl) isocyanurate di (methyl) Acrylates.
(甲基)丙烯酸酯單體類之一例的多官能(甲基)丙烯酸酯單體列舉為例如丙三醇三(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、二-三羥甲基丙烷三(甲基)丙烯酸酯、二-三羥甲基丙烷四(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二-季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等三元以上之脂肪族多元醇之聚(甲基)丙烯酸酯;三元以上之鹵素取代之多元醇的聚(甲基)丙烯酸酯、丙三醇之環氧烷加成物之三(甲基)丙烯酸酯、三羥甲基丙烷之環氧烷加成物之三(甲基)丙烯酸酯、1,1,1-參[(甲基)丙烯醯氧基乙氧基乙氧基]丙烷、參(羥基乙基)異氰尿酸酯三(甲基)丙烯酸酯類等。 Examples of the polyfunctional (meth) acrylate monomer which is one example of the (meth) acrylate monomer are glycerol tri(meth) acrylate, trimethylolpropane tri (meth) acrylate, and the like. - Trimethylolpropane tri(meth)acrylate, di-trimethylolpropane tetra(meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, di-pentaerythritol Poly(meth)acrylate of a trihydric or higher aliphatic polyol such as tetrakis(meth)acrylate, dipentaerythritol penta(meth)acrylate or dipentaerythritol hexa(meth)acrylate; or a trivalent or higher halogen Poly(meth) acrylate of substituted polyol, tri(meth) acrylate of alkylene oxide adduct of glycerol, tris(methyl) of alkylene oxide adduct of trimethylolpropane Acrylate, 1,1,1-para[(methyl)acryloxyethoxyethoxyethoxy]propane, hydroxy(hydroxyethyl)isocyanurate tri(meth)acrylate, and the like.
(甲基)丙烯酸酯寡聚物列舉為2官能以上之多官能胺基甲酸酯(甲基)丙烯酸酯寡聚物(以下稱為多官能胺基甲酸酯(甲基)丙烯酸酯寡聚物)、2官能以上之多官能聚酯(甲基)丙烯酸酯寡聚物(以下稱為多官能聚酯 (甲基)丙烯酸酯寡聚物)、2官能以上之多官能環氧基(甲基)丙烯酸酯寡聚物(以下稱為多官能環氧基(甲基)丙烯酸酯寡聚物)等。(甲基)丙烯酸酯寡聚物可使用1種或2種以上。 The (meth) acrylate oligomer is exemplified by a polyfunctional urethane (meth) acrylate oligomer having two or more functional groups (hereinafter referred to as polyfunctional urethane (meth) acrylate oligomerization) Polyfunctional polyester (meth) acrylate oligomer (hereinafter referred to as polyfunctional polyester) (Meth) acrylate oligomer), a bifunctional or higher polyfunctional epoxy (meth) acrylate oligomer (hereinafter referred to as a polyfunctional epoxy (meth) acrylate oligomer), or the like. One type or two or more types may be used for the (meth) acrylate oligomer.
(甲基)丙烯酸酯寡聚物之一例的多官能胺基甲酸酯(甲基)丙烯酸酯寡聚物列舉為1分子中具有至少1個(甲基)丙烯醯氧基及羥基之(甲基)丙烯酸酯單體與聚異氰酸酯之胺基甲酸酯化反應產物;1分子中具有至少1個(甲基)丙烯醯氧基及羥基之(甲基)丙烯酸酯單體,與使多元醇類與聚異氰酸酯反應所得之異氰酸酯化合物之胺基甲酸酯化反應產物等。 The polyfunctional urethane (meth) acrylate oligomer of one example of the (meth) acrylate oligomer is exemplified by having at least one (meth) acryloxy group and a hydroxyl group in one molecule (A) a urethane reaction product of a acrylate monomer and a polyisocyanate; a (meth) acrylate monomer having at least one (meth) propylene oxime group and a hydroxyl group in one molecule, and a polyol The urethanation reaction product of an isocyanate compound obtained by reacting with a polyisocyanate or the like.
胺基甲酸酯化反應所用之1分子中具有至少1個(甲基)丙烯醯氧基及羥基之(甲基)丙烯酸酯單體列舉為例如(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、丙三醇二(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯等。 The (meth) acrylate monomer having at least one (meth) acryloxy group and a hydroxyl group in one molecule used for the urethanation reaction is exemplified by, for example, 2-hydroxyethyl (meth) acrylate, ( 2-hydroxypropyl methacrylate, 2-hydroxybutyl (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, glycerol di(meth) acrylate, three Hydroxymethylpropane di(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol penta(meth)acrylate, and the like.
胺基甲酸酯化反應所用之聚異氰酸酯列舉為例如六亞甲基二異氰酸酯、離胺酸二異氰酸酯、異佛爾酮二異氰酸酯、二環己基甲烷二異氰酸酯、甲苯二異氰酸酯、二甲苯二異氰酸酯、該等二異氰酸酯中之芳香族之異氰酸酯類經氫化而得之二異氰酸酯(例如氫化甲苯二異氰酸酯、氫化二甲苯二異氰酸酯等之二異氰酸酯)、三苯基甲烷三異氰 酸酯、二亞甲基三苯基三異氰酸酯等之二或三的聚異氰酸酯,或使二異氰酸酯多聚化而得之聚異氰酸酯等。 The polyisocyanate used in the urethanation reaction is exemplified by, for example, hexamethylene diisocyanate, quaternary acid diisocyanate, isophorone diisocyanate, dicyclohexylmethane diisocyanate, toluene diisocyanate, xylene diisocyanate, a diisocyanate obtained by hydrogenating an aromatic isocyanate in the diisocyanate (for example, hydrogenated toluene diisocyanate, diisocyanate such as xylene diisocyanate), triphenylmethane triisocyanate A polyisocyanate of two or three of an acid ester, dimethylene triphenyl triisocyanate, or a polyisocyanate obtained by multimerizing a diisocyanate.
胺基甲酸酯化反應所用之多元醇類一般除了芳香族、脂肪族及脂環式脂多元醇以外,亦列舉為聚酯多元醇、聚醚多元醇等。脂肪族及脂環式多元醇列舉為例如1,4-丁二醇、1,6-己二醇、新戊二醇、乙二醇、丙二醇、三羥甲基乙烷、三羥甲基丙烷、二羥甲基庚烷、二羥甲基丙酸、二羥甲基丁酸、丙三醇、氫化雙酚A等。 The polyols used in the urethanation reaction are generally selected from the group consisting of polyester polyols, polyether polyols, and the like, in addition to aromatic, aliphatic, and alicyclic aliphatic polyols. The aliphatic and alicyclic polyols are exemplified by, for example, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, ethylene glycol, propylene glycol, trimethylolethane, trimethylolpropane. , dimethylol heptane, dimethylolpropionic acid, dimethylolbutanoic acid, glycerol, hydrogenated bisphenol A, and the like.
胺基甲酸酯化反應所用之多元醇類之一例的聚醚多元醇列舉為例如藉由前述多元醇類與多鹼式羧酸(酐)之脫水縮合反應所得者等。多鹼式羧酸之化合物列舉為例如琥珀酸(酐)、己二酸、馬來酸(酐)、偏苯三酸(酐)、六氫鄰苯二甲酸(酐)、鄰苯二甲酸(酐)、間苯二甲酸、對苯二甲酸等。 The polyether polyol which is one example of the polyol used for the urethanation reaction is exemplified by, for example, a dehydration condensation reaction of the above polyol with a polybasic carboxylic acid (anhydride). The compound of the polybasic carboxylic acid is exemplified by, for example, succinic acid (anhydride), adipic acid, maleic acid (anhydride), trimellitic acid (anhydride), hexahydrophthalic acid (anhydride), phthalic acid ( Anhydride), isophthalic acid, terephthalic acid, and the like.
胺基甲酸酯化反應所用之多元醇類之一例的聚醚多元醇列舉為例如聚烷二醇;前述多元醇或酚類與環氧烷之反應所得之聚氧伸烷基改質之多元醇等。 The polyether polyol of one example of the polyol used in the urethanation reaction is exemplified by, for example, a polyalkylene glycol; a polyoxyalkylene group obtained by reacting the above polyol or a phenol with an alkylene oxide Alcohol, etc.
(甲基)丙烯酸酯寡聚物之一例的多官能聚酯(甲基)丙烯酸酯寡聚物係藉由(甲基)丙烯酸、多鹼式羧酸(酐)及多元醇之脫水縮合反應而得。脫水縮合反應所用之多鹼式羧酸(酐)列舉為例如琥珀酸(酐)、己二酸、馬來酸(酐)、衣康酸(酐)、偏苯三酸(酐)、均苯四酸(酐)、六氫鄰苯二甲酸(酐)、鄰苯二甲酸(酐)、間苯二甲酸、對苯二甲酸等。 A polyfunctional polyester (meth) acrylate oligomer which is an example of a (meth) acrylate oligomer is a dehydration condensation reaction of (meth)acrylic acid, a polybasic carboxylic acid (anhydride), and a polyhydric alcohol. Got it. The polybasic carboxylic acid (anhydride) used in the dehydration condensation reaction is exemplified by, for example, succinic acid (anhydride), adipic acid, maleic acid (anhydride), itaconic acid (anhydride), trimellitic acid (anhydride), and benzene. Tetraacid (anhydride), hexahydrophthalic acid (anhydride), phthalic acid (anhydride), isophthalic acid, terephthalic acid, and the like.
脫水縮合反應所用之多元醇列舉為例如1,4-丁二醇、1,6-己二醇、二乙二醇、三乙二醇、丙二醇、新戊二醇、二羥甲基庚烷、二羥甲基丙酸、二羥甲基丁酸、三羥甲基丙烷、二-三羥甲基丙烷、季戊四醇、二季戊四醇等。 The polyol used in the dehydration condensation reaction is exemplified by, for example, 1,4-butanediol, 1,6-hexanediol, diethylene glycol, triethylene glycol, propylene glycol, neopentyl glycol, dimethylol heptane, Dimethylolpropionic acid, dimethylolbutanoic acid, trimethylolpropane, di-trimethylolpropane, pentaerythritol, dipentaerythritol, and the like.
(甲基)丙烯酸酯寡聚物之一例的多官能環氧基(甲基)丙烯酸酯寡聚物係藉由聚縮水甘油醚與(甲基)丙烯酸之加成反應而得。 A polyfunctional epoxy (meth) acrylate oligomer which is an example of a (meth) acrylate oligomer is obtained by an addition reaction of a polyglycidyl ether and (meth)acrylic acid.
加成反應所用之聚縮水甘油醚列舉為例如乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、三丙二醇二縮水甘油醚、1,6-己二醇二縮水甘油醚、雙酚A二縮水甘油醚等。 The polyglycidyl ether used in the addition reaction is exemplified by, for example, ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, bisphenol A condensed water. Glycerol ether, etc.
丙烯酸系樹脂列舉為為例如相對於全部單體之合計量,由具有碳數1~4之烷基之甲基丙烯酸烷酯50~100重量%、丙烯酸酯0~50重量%及可與該等共聚合之其他乙烯單體0~49重量%所成之單體之聚合所得之熱可塑性聚合物等。此處,丙烯酸酯較好為0.1~50重量%之範圍,更好為0.5~50重量%之範圍。因此,甲基丙烯酸烷酯之更佳共聚合比例為50~99.9重量%之範圍,又更好的共聚合比例為50~99.5重量%之範圍。 The acrylic resin is, for example, 50 to 100% by weight of an alkyl methacrylate having an alkyl group having 1 to 4 carbon atoms, and 0 to 50% by weight of an acrylate, based on the total amount of all the monomers. A thermoplastic polymer obtained by polymerization of a monomer obtained by copolymerizing other ethylene monomers in an amount of from 0 to 49% by weight. Here, the acrylate is preferably in the range of 0.1 to 50% by weight, more preferably 0.5 to 50% by weight. Therefore, a more preferable copolymerization ratio of the alkyl methacrylate is in the range of 50 to 99.9% by weight, and a more preferable copolymerization ratio is in the range of 50 to 99.5% by weight.
又,本說明書中簡稱為「單體」時不僅為由某1種單體所成之情況,亦包含混合複數種單體而成之狀態者。 In addition, in the present specification, the term "monomer" is not limited to a single monomer, but also includes a state in which a plurality of monomers are mixed.
用以構成熱可塑性聚合物所用之具有碳數1~4之烷基之甲基丙烯酸烷酯列舉為例如甲基丙烯酸甲酯、甲 基丙烯酸乙酯、甲基丙烯酸丁酯等,尤其以甲基丙烯酸甲酯可較好地使用。 The alkyl methacrylate having an alkyl group having 1 to 4 carbon atoms used for constituting the thermoplastic polymer is exemplified by, for example, methyl methacrylate, Ethyl acrylate, butyl methacrylate or the like, especially methyl methacrylate, can be preferably used.
用以構成熱可塑性聚合物之視需要所用之丙烯酸酯通常使用丙烯酸之烷酯,其烷基較好為碳數1~8左右。具體而言,列舉為丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯等。 The acrylate used to form the thermoplastic polymer as needed is usually an alkyl acrylate, and the alkyl group is preferably a carbon number of about 1 to 8. Specifically, it is exemplified by methyl acrylate, ethyl acrylate, butyl acrylate, and the like.
且,用以構成熱可塑性聚合物之視需要所用之可與自甲基丙烯酸烷酯及丙烯酸烷酯選出之至少一者共聚合之其他乙烯基單體可使用以往於該領域中已知之各種單體,列舉為例如,苯乙烯等之芳香族乙烯化合物;丙烯腈等之乙烯氰化合物等。 Further, other vinyl monomers copolymerizable with at least one selected from the group consisting of alkyl methacrylate and alkyl acrylate, which are used to form the thermoplastic polymer, may be used in various conventionally known in the art. Examples of the compound include an aromatic vinyl compound such as styrene, an ethylene cyanide compound such as acrylonitrile, and the like.
丙烯酸系樹脂之玻璃轉移溫度較好為40℃以上,更好為60℃以上。 The glass transition temperature of the acrylic resin is preferably 40 ° C or higher, more preferably 60 ° C or higher.
玻璃轉移溫度可藉由改變可與甲基丙烯酸烷酯共聚合之其他乙烯單體之種類與量而適當設定。又,甲基丙烯酸甲酯之均聚物之玻璃轉移溫度約為106℃,故使用甲基丙烯酸甲酯作為甲基丙烯酸烷酯時,所得丙烯酸系樹脂之玻璃轉移溫度通常為106℃以下。 The glass transition temperature can be appropriately set by changing the kind and amount of other ethylene monomer copolymerizable with the alkyl methacrylate. Further, since the glass transition temperature of the homopolymer of methyl methacrylate is about 106 ° C, when methyl methacrylate is used as the alkyl methacrylate, the glass transition temperature of the obtained acrylic resin is usually 106 ° C or lower.
丙烯酸系樹脂之聚合方法並無特別限制,可藉一般之懸浮聚合、乳化聚合、塊狀聚合等方法進行。又,為了獲得適當之玻璃轉移溫度,或者為獲得顯示對適於膜之成形性之黏度,聚合時較好使用鏈轉移劑。鏈轉移劑之量只要依據單體種類及組成適當決定即可。 The polymerization method of the acrylic resin is not particularly limited, and it can be carried out by a general suspension polymerization, emulsion polymerization, or bulk polymerization. Further, in order to obtain an appropriate glass transition temperature or to obtain a viscosity indicating a formability to a film, a chain transfer agent is preferably used in the polymerization. The amount of the chain transfer agent may be appropriately determined depending on the type and composition of the monomer.
硬化性樹脂組成物亦可視需要,若為不阻礙硬化性之範圍,則可含有填料系添加物、光聚合起始劑、稀釋劑等。 The curable resin composition may optionally contain a filler-based additive, a photopolymerization initiator, a diluent, or the like, as long as it does not inhibit the curability.
光聚合起始劑可適當選擇使用市售者,列舉為例如苯烷酮系、醯基氧化膦系、二茂鈦系等光聚合起始劑。 The photopolymerization initiator can be appropriately selected from commercially available ones, and examples thereof include photopolymerization initiators such as phenylalkanone type, mercapto phosphine oxide type, and titanocene type.
稀釋劑列舉為調整黏度等所用之例如習知之溶劑等。溶劑之含有比例較好相對於硬化性樹脂組成物為5重量%以下,宜不含溶劑。溶劑之含有比例超過5重量%時,考慮溶劑之揮發去除步驟時需要時間而有使生產效率降低之虞,且會有硬化膜內部存在殘留溶劑等使成形膜之特性降低之虞。且,硬化性樹脂組成物較好為硬化時不產生揮發分者。 The diluent is exemplified by a solvent such as a conventional one used for adjusting the viscosity and the like. The content of the solvent is preferably 5% by weight or less based on the curable resin composition, and preferably contains no solvent. When the content of the solvent is more than 5% by weight, it takes time to reduce the production efficiency in consideration of the volatilization removal step of the solvent, and there is a possibility that the properties of the formed film are lowered by the presence of a residual solvent or the like inside the cured film. Further, the curable resin composition is preferably one which does not generate volatiles upon curing.
至於透明樹脂膜之製造方法,於透明樹脂膜僅由甲基丙烯酸系樹脂(a)所成時,舉例為例如使用擠出機使構成透明樹脂膜之熱可塑性樹脂熔融擠出,且使自模嘴噴出所得之膜狀物之至少一面與輥或輸送帶接觸,而成形為膜狀之熔融擠出法;使用加熱加壓裝置使構成透明樹脂膜之熱可塑性樹脂成形為膜狀之加壓成形等。 In the method for producing a transparent resin film, when the transparent resin film is formed only of the methacrylic resin (a), for example, the thermoplastic resin constituting the transparent resin film is melt-extruded by using an extruder, and the self-molding is performed. a melt extrusion method in which at least one surface of the film obtained by spraying the nozzle is brought into contact with a roll or a conveyor belt to form a film; and the thermoplastic resin constituting the transparent resin film is formed into a film-like pressure forming by using a heating and pressing device. Wait.
透明樹脂膜為積層膜時,舉例為例如使用複數之單軸或二軸擠出機,使甲基丙烯酸系樹脂(a)與構成其他熱可塑性樹脂層之樹脂分別熔融混練後,透過饋料管模嘴或分歧模嘴進行積層之方法等。 When the transparent resin film is a laminated film, for example, a uniaxial or biaxial extruder is used, and the methacrylic resin (a) and the resin constituting the other thermoplastic resin layer are separately melted and kneaded, and then passed through the feeding tube. A method of laminating a die mouth or a branch die.
作為積層體之製造方法列舉為例如藉由將上述硬化性樹脂組成物塗佈於透明樹脂膜之表面並使之硬化之方法等進行積層一體化之方法等。 The method for producing the laminate is, for example, a method in which the curable resin composition is applied to the surface of the transparent resin film and cured, and the like.
將硬化性樹脂組成物塗佈於透明樹脂膜上之方法並無特別限制,列舉為例如使用習知之塗佈裝置之塗佈方法等。且,塗佈方式只要為均勻性及塗佈形狀優異之塗佈方式即可,列舉為例如模嘴塗佈、模唇塗佈、凹版塗佈、輥塗佈、反向塗佈、刮刀塗佈、刮板塗佈、擠出塗佈、狹縫塗佈、線棒式塗佈、擠出塗佈等習知之塗佈方式等。 The method of applying the curable resin composition to the transparent resin film is not particularly limited, and examples thereof include a coating method using a conventional coating device. Further, the coating method may be any coating method which is excellent in uniformity and coating shape, and examples thereof include die coating, lip coating, gravure coating, roll coating, reverse coating, and blade coating. Conventional coating methods such as blade coating, extrusion coating, slit coating, wire bar coating, and extrusion coating.
只要使硬化性樹脂組成物之塗佈厚度(濕厚度)成為上述硬化性樹脂層之厚度之方式塗佈即可,較好為0.01~0.8mm,更好為0.03~0.4mm。上述範圍內之塗佈厚度就均勻塗佈及防止因硬化性樹脂組成物硬化收縮造成之變形不良之觀點而言係較佳。 The coating thickness (wet thickness) of the curable resin composition may be applied so as to be the thickness of the curable resin layer, and is preferably 0.01 to 0.8 mm, more preferably 0.03 to 0.4 mm. The coating thickness in the above range is preferably applied uniformly and from the viewpoint of poor deformation due to curing and shrinkage of the curable resin composition.
使硬化性樹脂組成物硬化成為硬化性樹脂層之方法列舉為例如對硬化性樹脂組成物施以熱處理之熱硬化法;對硬化性樹脂組成物照射紫外線等能量線之光硬化法等。 The method of curing the curable resin layer to form a curable resin layer is, for example, a heat curing method in which a heat-curable resin composition is subjected to heat treatment, and a photo-curing method in which an energy line such as ultraviolet rays is applied to the curable resin composition.
熱硬化法列舉為例如使用熱處理爐等熱處理裝置,在70~150℃之溫度下保持5~60分鐘之方法等。 The heat curing method is exemplified by a method of using a heat treatment apparatus such as a heat treatment furnace and holding it at a temperature of 70 to 150 ° C for 5 to 60 minutes.
光硬化法列舉為例如使用紫外線燈,照射紫 外線之方法等。 Photohardening is exemplified by, for example, using an ultraviolet lamp to illuminate violet The method of the outside line, etc.
紫外線燈列舉為例如金屬鹵素燈、高壓水銀燈、低壓水銀燈、脈衝型氙氣燈、氙氣/水銀混合燈、低壓殺菌燈、無電極燈等,其中,以金屬鹵素燈或高壓水銀燈較佳。 The ultraviolet lamp is exemplified by, for example, a metal halide lamp, a high pressure mercury lamp, a low pressure mercury lamp, a pulse type xenon lamp, a xenon/mercury hybrid lamp, a low pressure germicidal lamp, an electrodeless lamp, etc., among which a metal halide lamp or a high pressure mercury lamp is preferable.
照射條件只要依據所用之紫外線燈適當調整即可,例如,紫外線之照射曝光量較好為20~10000mJ/cm2,更好為100~10000mJ/cm2。 The irradiation conditions may be appropriately adjusted depending on the ultraviolet lamp to be used. For example, the exposure amount of the ultraviolet light is preferably from 20 to 10,000 mJ/cm 2 , more preferably from 100 to 10,000 mJ/cm 2 .
利用光硬化法使硬化性樹脂組成物硬化時,較好將硬化性樹脂組成物塗佈於透明樹脂膜上後,在照射能量線之前,以透明保護膜被覆硬化性樹脂組成物之表面。藉此,對硬化性樹脂組成物照射能量線進行光硬化反應時,可抑制因氧造成之反應阻礙。 When the curable resin composition is cured by a photo-curing method, the curable resin composition is preferably applied onto the transparent resin film, and then the surface of the curable resin composition is coated with a transparent protective film before the energy ray is irradiated. Thereby, when the curable resin composition is irradiated with an energy ray to perform a photohardening reaction, the reaction inhibition by oxygen can be suppressed.
再者,較好使用氧透過率小的形態之透明保護膜作為透明保護膜。藉此,可使硬化性樹脂組成物之表面的氧濃度處於1%以下,進而為0.1%以下。 Further, a transparent protective film having a small oxygen permeability is preferably used as the transparent protective film. Thereby, the oxygen concentration on the surface of the curable resin composition can be made 1% or less, and further 0.1% or less.
透明保護膜之材質列舉為例如PET(聚對苯二甲酸乙二酯)、PEN(聚萘二甲酸乙二酯)、PBT(聚對苯二甲酸丁二酯)、PC(聚碳酸酯)、聚丙烯、聚乙烯、乙酸酯系樹脂、丙烯酸系樹脂、氟化乙烯系樹脂、聚醯胺、聚丙烯酸酯、玻璃紙(cellophane)、聚醚碸、降冰片烯系樹脂等塑膠等。該等塑膠可單獨使用1種或組合2種以上使用。又,透明保護膜由於必需可與硬化後之硬化性樹脂組成物(硬化性樹脂層)剝離,故較好於透明保 護膜之表面施以聚矽氧塗佈、氟塗佈等之易剝離處理。 The material of the transparent protective film is exemplified by, for example, PET (polyethylene terephthalate), PEN (polyethylene naphthalate), PBT (polybutylene terephthalate), PC (polycarbonate), Plastics such as polypropylene, polyethylene, acetate resin, acrylic resin, fluorinated vinyl resin, polyamide, polyacrylate, cellophane, polyether oxime, norbornene resin. These plastics may be used alone or in combination of two or more. Further, since the transparent protective film is required to be peeled off from the curable resin composition (curable resin layer) after curing, it is preferably transparent. The surface of the film is subjected to an easy peeling treatment such as polyoxymethylene coating or fluorine coating.
本發明之積層體由於透明樹脂膜與硬化性樹脂層之密著性優異,故適用於光學顯示器等之顯示裝置、保護玻璃、建材用窗玻璃、車輛用窗玻璃等之建材、各種工業用途等。 Since the laminated body of the present invention is excellent in adhesion between the transparent resin film and the curable resin layer, it is suitable for display devices such as optical displays, protective glass, building materials, window glass, and window materials for vehicles, and various industrial applications. .
以下,列舉實施例詳細說明本發明,但本發明並不受以下實施例之限制。又,以下實施例中,表示含有比例及使用量之份若無特別記載則為重量基準。 Hereinafter, the present invention will be described in detail by way of examples, but the present invention is not limited by the following examples. In the following examples, the parts indicating the content ratio and the amount used are based on weight unless otherwise specified.
以下之實施例、比較例中使用之共聚物如下。 The copolymers used in the following examples and comparative examples are as follows.
共聚物1:如下述合成之甲基丙烯酸甲酯/丙烯酸正丁酯=60/40(重量比)之共聚物(荷重變形溫度:39℃)。 Copolymer 1: A copolymer of methyl methacrylate/n-butyl acrylate = 60/40 (weight ratio) synthesized as follows (load deformation temperature: 39 ° C).
共聚物2:如下述合成之甲基丙烯酸甲酯/丙烯酸正丁酯=80/20(重量比)之共聚物(荷重變形溫度:63℃)。 Copolymer 2: a copolymer of methyl methacrylate/n-butyl acrylate = 80/20 (weight ratio) synthesized as follows (load deformation temperature: 63 ° C).
共聚物3:如下述合成之甲基丙烯酸甲酯/丙烯酸甲酯=90/10(重量比)之共聚物。 Copolymer 3: a copolymer of methyl methacrylate/methyl acrylate = 90/10 (weight ratio) synthesized as follows.
共聚物4:如下述合成之甲基丙烯酸甲酯/丙烯酸甲酯=97.5/2.5(重量比)之共聚物(荷重變形溫度:101℃)。 Copolymer 4: a copolymer of methyl methacrylate/methyl acrylate = 97.5 / 2.5 (weight ratio) synthesized as follows (load deformation temperature: 101 ° C).
又,該荷重變形溫度係基於JIS K 7191-2,將彎曲應力設為1.80MPa進行測定之測定值。 In addition, the load deformation temperature is a measured value measured by using a bending stress of 1.80 MPa based on JIS K 7191-2.
混合甲基丙烯酸甲酯60重量份、丙烯酸正丁酯40重量份、月桂基過氧化物0.45重量份、十二烷基硫醇0.11重量份、離子交換水120重量份、1.2%聚甲基丙烯酸鈉水溶液0.03重量份、磷酸氫二鈉七水合物鹽0.24重量份、磷酸氫一鈉0.21重量份,進行加熱升溫及聚合,獲得粒子狀之共聚物1。 60 parts by weight of methyl methacrylate, 40 parts by weight of n-butyl acrylate, 0.45 parts by weight of lauryl peroxide, 0.11 parts by weight of dodecyl mercaptan, 120 parts by weight of ion-exchanged water, 1.2% polymethacrylic acid 0.03 parts by weight of a sodium aqueous solution, 0.24 parts by weight of disodium hydrogen phosphate heptahydrate salt, and 0.21 parts by weight of monosodium hydrogen phosphate were heated and heated to obtain a copolymer 1 in the form of particles.
所得共聚物1中,丙烯酸正丁酯之含量以甲基丙烯酸甲酯與丙烯酸正丁酯之合計100重量%為基準,為40重量%。此處,丙烯酸正丁酯之含量係以熱分解氣體層析儀測定。 In the obtained copolymer 1, the content of n-butyl acrylate was 40% by weight based on 100% by weight based on the total of methyl methacrylate and n-butyl acrylate. Here, the content of n-butyl acrylate is measured by a thermal decomposition gas chromatograph.
除了將甲基丙烯酸甲酯之混合量變更為80重量份、丙烯酸正丁酯之混合量變更為20重量份、十二烷基硫醇之混合量變更為0.14重量份、磷酸氫一鈉之混合量變更為0.28重量份以外,餘與上述[共聚物1之合成例]同樣操作,獲得粒子狀之共聚物2。所得共聚物2中,丙烯酸正丁酯之含量與[共聚物1之合成例]同樣測定,以甲基丙烯酸甲酯與丙烯酸正丁酯之合計100重量%為基準,為20重量%。 The mixing amount of methyl methacrylate was changed to 80 parts by weight, the mixing amount of n-butyl acrylate was changed to 20 parts by weight, the mixing amount of dodecyl mercaptan was changed to 0.14 parts by weight, and the mixture of monosodium hydrogen phosphate was mixed. The amount of the copolymer 2 was obtained in the same manner as in the above [Synthesis Example of Copolymer 1], except that the amount was changed to 0.28 parts by weight. In the obtained copolymer 2, the content of n-butyl acrylate was measured in the same manner as in [Synthesis Example of Copolymer 1], and was 20% by weight based on 100% by weight based on the total of methyl methacrylate and n-butyl acrylate.
混合甲基丙烯酸甲酯90重量份、丙烯酸甲酯10重量份、月桂基過氧化物0.2重量份、十二烷基硫醇0.38重量份、離子交換水300重量份、1.2%聚甲基丙烯酸鈉水溶液0.06重量份、聚氧伸丙基醚0.6重量份、磷酸氫二鈉七水合物鹽0.3重量份、磷酸氫一鈉0.3重量份,進行加熱升溫且聚合,獲得粒子狀之共聚物3。 90 parts by weight of methyl methacrylate, 10 parts by weight of methyl acrylate, 0.2 parts by weight of lauryl peroxide, 0.38 parts by weight of dodecyl mercaptan, 300 parts by weight of ion-exchanged water, 1.2% sodium polymethacrylate 0.06 parts by weight of an aqueous solution, 0.6 parts by weight of polyoxylated propyl ether, 0.3 parts by weight of disodium hydrogen phosphate heptahydrate salt, and 0.3 parts by weight of monosodium hydrogen phosphate were heated and heated to obtain a copolymer 3 in the form of particles.
所得共聚物3中,丙烯酸甲酯之含量以甲基丙烯酸甲酯與丙烯酸甲酯之合計100重量%為基準,為10重量%。此處,丙烯酸甲酯之含量係以熱分解氣體層析儀測定。 In the obtained copolymer 3, the content of methyl acrylate was 10% by weight based on 100% by weight based on the total of methyl methacrylate and methyl acrylate. Here, the content of methyl acrylate is measured by a thermal decomposition gas chromatograph.
除了將甲基丙烯酸甲酯變更為97.5重量份、丙烯酸甲酯變更為2.5重量份以外,餘與上述[共聚物3之合成例]同樣操作,獲得共聚物4。所得共聚物4中,丙烯酸甲酯之含量與[共聚物3之合成例]同樣測定後,以甲基丙烯酸甲酯與丙烯酸甲酯之合計100重量%為基準,為2.5重量%。 The copolymer 4 was obtained in the same manner as in the above [Synthesis Example of Copolymer 3] except that the methyl methacrylate was changed to 97.5 parts by weight and the methyl acrylate was changed to 2.5 parts by weight. In the obtained copolymer 4, the content of methyl acrylate was measured in the same manner as in [Synthesis Example of Copolymer 3], and was 2.5% by weight based on 100% by weight based on the total of methyl methacrylate and methyl acrylate.
於具備攪拌機、滴加漏斗、溫度計之反應容器中,裝入作為溶劑之2-丙醇(IPA)400ml、作為鹼性觸媒之5%氫氧化四甲基銨水溶液(TMAH水溶液)。將IPA 150ml與3-甲基丙烯醯氧基丙基三甲氧基矽烷(MTMS: TORAY‧DOW CORNING‧SILICONE股份有限公司製之「SZ-6300」)126.9g饋入滴加漏斗中,邊攪拌反應容器邊在室溫下於30分鐘內滴加MTMS之IPA溶液。MTMS滴加結束後,不加熱進行攪拌2小時。攪拌2小時後,減壓下去除溶劑,以甲苯500ml溶解。以飽和食鹽水洗滌反應溶液直至呈中性後,以無水硫酸鎂脫水。過濾無水硫酸鎂並濃縮,獲得86g之水解產物(倍半矽氧烷)。該倍半矽氧烷為可溶於各種有機溶劑之無色黏性液體。 Into a reaction vessel equipped with a stirrer, a dropping funnel, and a thermometer, 400 ml of 2-propanol (IPA) as a solvent and a 5% aqueous solution of tetramethylammonium hydroxide (TMAH aqueous solution) as a basic catalyst were charged. IPA 150ml with 3-methacryloxypropyltrimethoxydecane (MTMS: 126.9 g of "SZ-6300" manufactured by TORAY‧DOW CORNING‧SILICONE Co., Ltd. was fed into a dropping funnel, and the IPMS solution of MTMS was added dropwise at room temperature for 30 minutes while stirring the reaction vessel. After the completion of the dropwise addition of MTMS, stirring was carried out for 2 hours without heating. After stirring for 2 hours, the solvent was removed under reduced pressure and dissolved in 500 ml of toluene. The reaction solution was washed with saturated brine until neutral, and then dried over anhydrous magnesium sulfate. Anhydrous magnesium sulfate was filtered and concentrated to obtain 86 g of a hydrolyzate (sesquioxane). The sesquiterpene oxide is a colorless viscous liquid which is soluble in various organic solvents.
接著,於具備攪拌機、丁斯達克(Dean-Stark)阱、冷卻管之反應容器中饋入上述所得之倍半矽氧烷20.65g與甲苯82ml及10%TMAH水溶液3.0g,緩慢加熱餾除水。接著加熱至130℃且在甲苯回流之溫度進行再縮合反應。此時反應溶液之溫度為108℃。甲苯回流後攪拌2小時後,結束反應。以飽和食鹽水洗滌反應溶液直至呈中性後,以無水硫酸鎂脫水。過濾無水硫酸鎂並濃縮,獲得18.77g之目的物的籠型倍半矽氧烷樹脂。所得籠型倍半矽氧烷樹脂為可溶於各種有機溶劑之無色黏性液體。 Next, 20.65 g of sesquiterpene oxide and 82 ml of toluene and 3.0 g of 10% TMAH aqueous solution were fed into a reaction vessel equipped with a stirrer, a Dean-Stark trap, and a cooling tube, and slowly distilled off. water. Subsequently, the mixture was heated to 130 ° C and subjected to a recondensation reaction at a temperature at which toluene was refluxed. At this time, the temperature of the reaction solution was 108 °C. After the toluene was refluxed and stirred for 2 hours, the reaction was terminated. The reaction solution was washed with saturated brine until neutral, and then dried over anhydrous magnesium sulfate. Anhydrous magnesium sulfate was filtered and concentrated to obtain 18.77 g of the desired caged sesquioxane resin. The obtained cage sesquioxane resin is a colorless viscous liquid which is soluble in various organic solvents.
混合上述合成例1所得之籠型倍半矽氧烷樹脂:25重量份、二季戊四醇六丙烯酸酯:40重量份、二環戊烯基二丙烯酸酯:30重量份、胺基甲酸酯丙烯酸酯寡聚物(共榮社化學(股)製之UF-503:數平均分子量約3800):5重量份、作為光聚合起始劑之1-羥基環己基苯基酮:2.5重量份,獲得透明之硬化性樹脂組成物。 The cage type sesquiterpene oxide resin obtained in the above Synthesis Example 1 was mixed: 25 parts by weight, dipentaerythritol hexaacrylate: 40 parts by weight, dicyclopentenyl diacrylate: 30 parts by weight, urethane acrylate Oligomer (UF-503, manufactured by Kyoeisha Chemical Co., Ltd.: number average molecular weight: about 3,800): 5 parts by weight, 1-hydroxycyclohexyl phenyl ketone as a photopolymerization initiator: 2.5 parts by weight, obtained transparent A curable resin composition.
使用球形3層構造之粒子,該粒子係最內層為藉由使由甲基丙烯酸甲酯93.8%與丙烯酸甲酯6%及甲基丙烯酸烯丙酯0.2%所成之單體之聚合而得之硬質聚合物,中間層為藉由使由丙烯酸丁酯81%與苯乙烯17%及甲基丙烯酸烯丙酯2%所成之單體之聚合所得之彈性聚合物,最外層為藉由使由甲基丙烯酸甲酯94%與丙烯酸甲酯6%所成之單體之聚合所得之硬質聚合物,最內層/中間層/最外層之聚合比例為35/45/20,中間層之彈性聚合物之層之平均粒徑為220nm,以乳化聚合法所得。 A particle having a spherical three-layer structure is used, and the innermost layer of the particle is obtained by polymerizing a monomer composed of 93.8% of methyl methacrylate with 6% of methyl acrylate and 0.2% of allyl methacrylate. The hard polymer, the intermediate layer is an elastic polymer obtained by polymerizing a monomer composed of 81% butyl acrylate and 17% styrene and 2% methacrylic acid ester, and the outermost layer is made by The hard polymer obtained by polymerization of a monomer composed of methyl methacrylate 94% and 6% methyl acrylate has a polymerization ratio of the innermost layer/intermediate layer/outermost layer of 35/45/20, and the elasticity of the intermediate layer. The average particle diameter of the polymer layer was 220 nm, which was obtained by an emulsion polymerization method.
又,上述丙烯酸橡膠粒子之中間層的彈性聚合物層之平均粒徑係以下述方法測定。 Further, the average particle diameter of the elastic polymer layer of the intermediate layer of the above acrylic rubber particles was measured by the following method.
將丙烯酸橡膠粒子與甲基丙烯酸樹脂混合予以膜化,將所得膜切成適當大小,在室溫下將切片浸漬於0.5%四氧化釕水溶液中15小時,將該橡膠粒子中之彈性聚合物層染色。進而,使用MICROTOME將樣品切斷成約80mm之厚度後,以透過型電子顯微鏡進行照片拍攝。自該照片隨機選擇100個經染色之彈性聚合物之層,算出其各自之直徑後,求得其數平均值。 The acrylic rubber particles were mixed with a methacrylic resin to form a film, and the obtained film was cut into an appropriate size, and the chips were immersed in a 0.5% osmium tetroxide aqueous solution at room temperature for 15 hours to form an elastic polymer layer in the rubber particles. dyeing. Further, the sample was cut into a thickness of about 80 mm using MICROTOME, and then photographed by a transmission electron microscope. From the photograph, 100 layers of the dyed elastic polymer were randomly selected, and the respective diameters thereof were calculated, and the average value thereof was obtained.
使共聚物1在170℃下進行加壓成形,獲得厚度 0.5mm之甲基丙烯酸系樹脂膜。使用硬化性樹脂組成物,以使硬化後之硬化性樹脂層之厚度成為100μm之方式塗佈於上述所得之甲基丙烯酸系樹脂膜之一面上。接著,塗佈透明保護膜(聚對苯二甲酸乙二酯,厚度100μm,於波長550nm之光線透過率為90%以上)且壓著於硬化性樹脂組成物後,使用高壓水銀燈照射6400mJ/cm2之照射曝光量,使硬化性樹脂組成物光硬化形成硬化性樹脂層。隨後,藉由自硬化性樹脂層之表面剝離透明保護膜,獲得於甲基丙烯酸系樹脂膜之一面上具備硬化性樹脂層之積層體。 The copolymer 1 was subjected to press molding at 170 ° C to obtain a methacrylic resin film having a thickness of 0.5 mm. The curable resin composition was applied to one surface of the methacrylic resin film obtained above so that the thickness of the curable resin layer after curing was 100 μm. Next, a transparent protective film (polyethylene terephthalate having a thickness of 100 μm and a light transmittance of 90% or more at a wavelength of 550 nm) was applied and pressed against a curable resin composition, and then irradiated with a high-pressure mercury lamp at 6400 mJ/cm. The irradiation exposure amount of 2 is such that the curable resin composition is photocured to form a curable resin layer. Subsequently, the transparent protective film is peeled off from the surface of the curable resin layer to obtain a laminate having a curable resin layer on one surface of the methacrylic resin film.
針對所得積層體,以下述所示之方法評價初期及耐久試驗後之密著性。耐久試驗係在85℃-85%(3天)及85℃-乾燥(5天)之條件下進行,進行密著性評價。 With respect to the obtained laminate, the adhesion after the initial stage and the endurance test was evaluated by the method shown below. The durability test was carried out under the conditions of 85 ° C to 85% (3 days) and 85 ° C - dry (5 days) to evaluate the adhesion.
於積層體表面上,以切割刀貫穿膜之方式,切成1mm見方之100格棋盤狀之切割,將玻璃膠帶[NICHIBAN(股)製,寬度24mm]貼於其上,接著朝垂直方向剝離,評價每100個棋盤格之未剝離而殘留之格子數。結果示於表1。 On the surface of the laminate, a 100-square checkerboard cut of 1 mm square was cut into a film by a cutter, and a glass tape [NICHIBAN (width) of 24 mm] was attached thereto, and then peeled off in a vertical direction. The number of grids remaining without peeling off every 100 checkerboards was evaluated. The results are shown in Table 1.
除了使用使210mm×300mm之積層體在85℃ 0%RH 之烘箱中放置5天之條件下進行乾燥處理之積層體作為積層體以外,餘與〈密著性試驗(初期密著性)〉同樣,評價每100個棋盤格之未剝離而殘留之格子數。結果示於表1。 In addition to using a 210mm × 300mm laminate at 85 ° C 0% RH In the same manner as in the <adhesion test (initial adhesion), the number of cells remaining without peeling off the 100 checkerboards was evaluated in the same manner as in the case of the adhesion test (initial adhesion). . The results are shown in Table 1.
除了使用使210mm×300mm之積層體在85℃ 85%RH之烘箱中放置3天之條件下進行熱處理之積層體作為積層體以外,餘與〈密著性試驗(初期密著性)〉同樣,評價每100個棋盤格之未剝而殘離下之格子數。結果示於表1。 The laminate was heat-treated with a laminate of 210 mm × 300 mm in an oven at 85 ° C and 85% RH for 3 days, and the laminate was the same as the "adhesion test (initial adhesion)". Evaluate the number of undivided bars per 100 checkerboards. The results are shown in Table 1.
除了使用共聚物2代替共聚物1外,餘與實施例1同樣獲得積層體,針對所得積層體,與實施例1同樣評價密著性。結果示於表1。 A laminate was obtained in the same manner as in Example 1 except that the copolymer 2 was used instead of the copolymer 1, and the adhesion was evaluated in the same manner as in Example 1 with respect to the obtained laminate. The results are shown in Table 1.
各自以擠出機熔融混練共聚物2及聚碳酸酯樹脂,且各供給於饋料管中,自模嘴擠出在由聚碳酸酯樹脂所成之層之兩面上積層由共聚物2所成之層之膜狀的熔融樹脂。使自模嘴擠出之膜狀之熔融樹脂夾持在第1及第2冷卻輥之間,捲繞在第3冷卻輥上並成形‧冷卻,獲得於由聚碳酸酯樹脂所成之層之兩面上積層由共聚物2所成之層之3 層構造之積層膜。積層膜之厚度為0.5mm,聚碳酸酯樹脂層之厚度為0.3mm,甲基丙烯酸樹脂層之厚度分別為0.1mm、0.1mm。 Each of the copolymer 2 and the polycarbonate resin is melt-kneaded in an extruder, and each is supplied to a feeding tube, and extruded from a nozzle to form a layer composed of a copolymer 2 on both sides of a layer made of a polycarbonate resin. A film-like molten resin of the layer. The film-shaped molten resin extruded from the die is sandwiched between the first and second cooling rolls, wound around the third cooling roll, and formed and cooled to obtain a layer made of a polycarbonate resin. 3 layers of the layer formed by the copolymer 2 on both sides Laminated film of layer structure. The thickness of the laminated film was 0.5 mm, the thickness of the polycarbonate resin layer was 0.3 mm, and the thickness of the methacrylic resin layer was 0.1 mm and 0.1 mm, respectively.
除了使用積層膜代替甲基丙烯酸系樹脂膜以外,餘與實施例1同樣獲得積層體,針對所得積層體與實施例1同樣評價密著性。結果示於表1。 A laminate was obtained in the same manner as in Example 1 except that a laminate film was used instead of the methacrylic resin film, and the adhesion was evaluated in the same manner as in Example 1 with respect to the obtained laminate. The results are shown in Table 1.
以33.5重量%之丙烯酸橡膠粒子、50重量%之共聚物2、16.5重量%之共聚物3之比例,以超混練機混合,且以二軸擠出機熔融混練,獲得由含橡膠粒子之共聚物所成之顆粒。基於JIS K 7191-2,將彎曲應力設為1.80MPa進行該共聚物之荷重變形溫度之測定結果為71℃。 The mixture was mixed by an ultra-kneading machine at a ratio of 33.5 wt% of acrylic rubber particles, 50% by weight of copolymer 2, and 16.5% by weight of copolymer 3, and melt-kneaded by a two-axis extruder to obtain copolymerization of rubber-containing particles. The particles formed by the object. Based on JIS K 7191-2, the bending stress was set to 1.80 MPa, and the measurement result of the load deformation temperature of the copolymer was 71 °C.
除了使所得顆粒在230℃下進行加壓成形以外,餘與實施例1同樣獲得積層體,針對所得積層體與實施例1同樣評價密著性。結果示於表1。 A laminate was obtained in the same manner as in Example 1 except that the obtained pellets were subjected to press molding at 230 ° C, and the obtained laminate was evaluated for adhesion in the same manner as in Example 1. The results are shown in Table 1.
除了使用共聚物4代替共聚物1以外,餘與實施例1同樣獲得積層體,針對所得積層體與實施例1同樣評價密著性。結果示於表1。 A laminate was obtained in the same manner as in Example 1 except that the copolymer 4 was used instead of the copolymer 1, and the adhesion was evaluated in the same manner as in Example 1 for the obtained laminate. The results are shown in Table 1.
由表1可了解,實施例1~4所得之積層體相較於比較例1所得之積層體,透明樹脂膜與硬化性樹脂層之密著性更為優異。 As can be seen from Table 1, the laminate obtained in Examples 1 to 4 was more excellent in adhesion to the transparent resin film and the curable resin layer than the laminate obtained in Comparative Example 1.
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