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TW201505142A - Wafer stack package and method of manufacturing same - Google Patents

Wafer stack package and method of manufacturing same Download PDF

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Publication number
TW201505142A
TW201505142A TW103125241A TW103125241A TW201505142A TW 201505142 A TW201505142 A TW 201505142A TW 103125241 A TW103125241 A TW 103125241A TW 103125241 A TW103125241 A TW 103125241A TW 201505142 A TW201505142 A TW 201505142A
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Taiwan
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substrate
recess
sidewall
stack package
wafer
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TW103125241A
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Chinese (zh)
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TWI596722B (en
Inventor
何彥仕
劉滄宇
張恕銘
黃玉龍
林超彥
孫唯倫
陳鍵輝
Original Assignee
精材科技股份有限公司
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Priority claimed from US13/950,101 external-priority patent/US8952501B2/en
Application filed by 精材科技股份有限公司 filed Critical 精材科技股份有限公司
Publication of TW201505142A publication Critical patent/TW201505142A/en
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Publication of TWI596722B publication Critical patent/TWI596722B/en

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    • H10W74/114
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D62/00Semiconductor bodies, or regions thereof, of devices having potential barriers
    • H10D62/10Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
    • H10D62/117Shapes of semiconductor bodies
    • H10W70/65
    • H10W70/655
    • H10W72/59
    • H10W72/884
    • H10W72/922
    • H10W72/9415
    • H10W74/00
    • H10W90/732
    • H10W90/734
    • H10W90/752
    • H10W90/754

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  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
  • Solid State Image Pick-Up Elements (AREA)

Abstract

本發明揭露一種晶片堆疊封裝體,包括一裝置基底,其具有一上表面、一下表面及一側壁。裝置基底包括鄰近於上表面的一感測區或元件區及一信號接墊區。一淺凹槽結構沿著裝置基底的側壁自上表面朝下表面延伸。一重佈線層電性連接信號接墊區且延伸至淺凹槽結構內。一第一基底設置於裝置基底之下表面下方且位於裝置基底與一第二基底之間。一接線之第一端點設置於淺凹槽結構內且電性連接重佈線層,而第二端點與第一基底及/或第二基底電性連接。本發明亦揭露一種晶片堆疊封裝體的製造方法。 The invention discloses a wafer stack package comprising a device substrate having an upper surface, a lower surface and a side wall. The device substrate includes a sensing region or component region adjacent to the upper surface and a signal pad region. A shallow groove structure extends from the upper surface toward the lower surface along the sidewall of the device substrate. A heavy wiring layer is electrically connected to the signal pad region and extends into the shallow groove structure. A first substrate is disposed below the lower surface of the device substrate and between the device substrate and a second substrate. A first end of the wire is disposed in the shallow groove structure and electrically connected to the redistribution layer, and the second end is electrically connected to the first substrate and/or the second substrate. The invention also discloses a method of manufacturing a wafer stack package.

Description

晶片堆疊封裝體及其製造方法 Wafer stack package and method of manufacturing same

本發明係有關於一種晶片封裝技術,特別為有關於一種晶片堆疊封裝體及其製造方法。 The present invention relates to a wafer packaging technique, and more particularly to a wafer stack package and a method of fabricating the same.

晶片封裝製程是形成電子產品過程中之重要步驟。晶片封裝體除了將晶片保護於其中,使其免受外界環境污染外,還提供晶片內部電子元件與外界之電性連接通路。 The wafer packaging process is an important step in the process of forming electronic products. In addition to protecting the wafer from the external environment, the chip package also provides an electrical connection path between the electronic components inside the wafer and the outside.

傳統具有感測功能之晶片封裝體,如第1圖所揭示之指紋辨識晶片封裝體,包括設置於印刷電路板510上之指紋辨識晶片520。透過多條接線530將指紋辨識晶片520之信號接墊區電性連接至印刷電路板510。封裝層540覆蓋指紋辨識晶片520及接線530。由於需透過封裝層540保護突出於指紋辨識晶片520之上表面的接線530,因此封裝層540之厚度受限於接線530的高度。為了避免因封裝層540太厚而影響位於指紋辨識晶片520中央的感測區523之敏感度,封裝層540僅覆蓋指紋辨識晶片520之周圍而暴露出感測區523。如此一來,晶片封裝體無法於指紋辨識晶片520上形成平坦表面,且無法進一步縮小晶片堆疊封裝體的尺寸。另外,由於接線530鄰近於指紋辨識晶片520之邊緣,因此容易於焊接過程中因碰觸晶片邊緣而造成短路或斷線,致使良率下降。 A conventional chip package having a sensing function, such as the fingerprint identification chip package disclosed in FIG. 1 , includes a fingerprint recognition wafer 520 disposed on a printed circuit board 510. The signal pad region of the fingerprint recognition chip 520 is electrically connected to the printed circuit board 510 through a plurality of wires 530. The encapsulation layer 540 covers the fingerprint recognition wafer 520 and the wiring 530. Since the wiring 530 protruding from the upper surface of the fingerprint recognition wafer 520 is protected by the encapsulation layer 540, the thickness of the encapsulation layer 540 is limited by the height of the wiring 530. In order to avoid the sensitivity of the sensing region 523 located in the center of the fingerprint identification wafer 520 due to the encapsulation layer 540 being too thick, the encapsulation layer 540 only covers the periphery of the fingerprint recognition wafer 520 to expose the sensing region 523. As a result, the chip package cannot form a flat surface on the fingerprint recognition wafer 520, and the size of the wafer stack package cannot be further reduced. In addition, since the wiring 530 is adjacent to the edge of the fingerprint recognition wafer 520, it is easy to cause a short circuit or a disconnection due to touching the edge of the wafer during the soldering process, resulting in a decrease in yield.

因此,有必要尋求一種新穎的晶片封裝體及其製造方法,以降低封裝層的厚度,進而提升晶片封裝體的感測靈敏度,並提供一種具有扁平化接觸表面及較小尺寸的晶片封裝體。 Therefore, it is necessary to find a novel chip package and a manufacturing method thereof to reduce the thickness of the package layer, thereby improving the sensing sensitivity of the chip package, and providing a chip package having a flat contact surface and a small size.

本發明實施例係提供一種晶片堆疊封裝體,包括一裝置基底,其具有一第一上表面、一第一下表面及一側壁。裝置基底包括一淺凹槽結構以及鄰近於第一上表面的一感測區或元件區及一信號接墊區。淺凹槽結構沿著裝置基底的側壁自第一上表面朝第一下表面延伸。一重佈線層電性連接信號接墊區且延伸至淺凹槽結構內。一第一基底及一第二基底設置於第一下表面下方,其中第一基底位於裝置基底與第二基底之間。一接線具有一第一端點及一第二端點,其中第一端點設置於淺凹槽結構內且電性連接重佈線層,且第二端點與第一基底及/或第二基底電性連接。 Embodiments of the present invention provide a wafer stack package including a device substrate having a first upper surface, a first lower surface, and a sidewall. The device substrate includes a shallow groove structure and a sensing region or component region and a signal pad region adjacent to the first upper surface. The shallow groove structure extends from the first upper surface toward the first lower surface along a sidewall of the device substrate. A heavy wiring layer is electrically connected to the signal pad region and extends into the shallow groove structure. A first substrate and a second substrate are disposed under the first lower surface, wherein the first substrate is located between the device substrate and the second substrate. A wire has a first end point and a second end point, wherein the first end point is disposed in the shallow groove structure and electrically connected to the redistribution layer, and the second end point is opposite to the first substrate and/or the second substrate Electrical connection.

本發明實施例係提供另一種晶片堆疊封裝體,包括一上基底,其具有一第一上表面、一第一下表面及一第一側壁。上基底包括一第一淺凹槽結構以及一第一信號接墊區。第一淺凹槽結構沿著上基底的第一側壁自第一上表面朝第一下表面延伸。一下基底具有一第二上表面、一第二下表面及一第二側壁。下基底包括一第二淺凹槽結構以及一第二信號接墊區。第二淺凹槽結構沿著下基底的第二側壁自第二上表面朝第二下表面延伸。一第一重佈線層電性連接第一信號接墊區且延伸至第一淺凹槽結構內。一第二重佈線層電性連接第二信號接 墊區且延伸至第二淺凹槽結構內。一第一接線設置於第一淺凹槽結構內,且電性連接第一重佈線層以及下基底或一電路板。一第二接線設置於第二淺凹槽結構內,且電性連接第二重佈線層以及上基底或電路板。 Another embodiment of the present invention provides another wafer stack package including an upper substrate having a first upper surface, a first lower surface, and a first sidewall. The upper substrate includes a first shallow groove structure and a first signal pad region. The first shallow groove structure extends from the first upper surface toward the first lower surface along the first sidewall of the upper substrate. The lower substrate has a second upper surface, a second lower surface, and a second sidewall. The lower substrate includes a second shallow recess structure and a second signal pad region. The second shallow groove structure extends from the second upper surface toward the second lower surface along the second side wall of the lower substrate. A first redistribution layer is electrically connected to the first signal pad region and extends into the first shallow groove structure. a second redistribution layer is electrically connected to the second signal connection The pad region extends into the second shallow groove structure. A first wiring is disposed in the first shallow recess structure and electrically connected to the first redistribution layer and the lower substrate or a circuit board. A second wiring is disposed in the second shallow recess structure and electrically connected to the second redistribution layer and the upper substrate or the circuit board.

本發明實施例係提供一種晶片堆疊封裝體的製造方法,包括提供一裝置基底,其具有一第一上表面、一第一下表面及一側壁。裝置基底包括一淺凹槽結構以及鄰近於第一上表面的一感測區或元件區及一信號接墊區。淺凹槽結構沿著裝置基底的側壁自第一上表面朝第一下表面延伸,且至少具有一第一凹口及一第二凹口,第二凹口位於第一凹口下方。形成一重佈線層,其延伸至淺凹槽結構內,並電性連接信號接墊區。於第一下表面下方提供一第一基底及一第二基底,其中第一基底位於裝置基底與第二基底之間。形成一接線,其具有一第一端點及一第二端點,其中第一端點設置於淺凹槽結構內且電性連接重佈線層,且第二端點設置於第一基底或第二基底上,並與其電性連接。透過一封裝層覆蓋接線、第一上表面、第一基底及第二基底,以形成一扁平化接觸表面。 Embodiments of the present invention provide a method of fabricating a wafer stack package, including providing a device substrate having a first upper surface, a first lower surface, and a sidewall. The device substrate includes a shallow groove structure and a sensing region or component region and a signal pad region adjacent to the first upper surface. The shallow groove structure extends from the first upper surface toward the first lower surface along the sidewall of the device substrate, and has at least a first recess and a second recess, and the second recess is located below the first recess. A redistribution layer is formed which extends into the shallow recess structure and is electrically connected to the signal pad region. A first substrate and a second substrate are disposed under the first lower surface, wherein the first substrate is located between the device substrate and the second substrate. Forming a wire having a first end point and a second end point, wherein the first end point is disposed in the shallow groove structure and electrically connected to the redistribution layer, and the second end point is disposed on the first substrate or the first On the two substrates, and electrically connected thereto. The wiring, the first upper surface, the first substrate, and the second substrate are covered by an encapsulation layer to form a flattened contact surface.

100‧‧‧裝置基底/上基底 100‧‧‧Device base/upper substrate

100a‧‧‧第一上表面 100a‧‧‧ first upper surface

100b‧‧‧第一下表面 100b‧‧‧ first lower surface

120‧‧‧晶片區 120‧‧‧ wafer area

140、140’、260、260’‧‧‧絕緣層 140, 140', 260, 260' ‧ ‧ insulation

150、150’‧‧‧基底 150, 150’ ‧ ‧ base

160、160’‧‧‧信號接墊區 160, 160'‧‧‧ signal pad area

180、180’、320、320’、340、340’‧‧‧開口 180, 180’, 320, 320’, 340, 340’ ‧ ‧ openings

200‧‧‧感測區或元件區 200‧‧‧Sensor or component area

220、220’‧‧‧第一凹口 220, 220’‧‧‧ first notch

220a、220a’‧‧‧第一側壁 220a, 220a’‧‧‧ first side wall

220b、220b’‧‧‧第一底部 220b, 220b’‧‧‧ first bottom

230、230’‧‧‧第二凹口 230, 230’‧‧‧ second notch

230a、230a’‧‧‧第二側壁 230a, 230a’‧‧‧ second side wall

230b、230b’‧‧‧第二底部 230b, 230b’‧‧‧ second bottom

240、240’‧‧‧第三凹口 240, 240’‧‧‧ third notch

240a、240a’‧‧‧第三側壁 240a, 240a’‧‧‧ third side wall

240b、240b’‧‧‧第三底部 240b, 240b’‧‧‧ third bottom

280、280’、281、282、283‧‧‧重佈線層 280, 280', 281, 282, 283‧‧‧ redistribution layers

300、300’‧‧‧保護層 300, 300’ ‧ ‧ protective layer

360、580‧‧‧黏著層 360, 580‧‧‧ adhesive layer

380‧‧‧第二基底 380‧‧‧Second substrate

400、400’、400”‧‧‧導電墊 400, 400', 400" ‧ ‧ conductive pads

440、450、451、452、453‧‧‧接線 440, 450, 451, 452, 453 ‧ ‧ wiring

440a、450a、451a、452a、453a‧‧‧第一端點 440a, 450a, 451a, 452a, 453a‧‧‧ first endpoint

440b、450b、451b、452b、453b‧‧‧第二端點 440b, 450b, 451b, 452b, 453b‧‧‧ second endpoint

440c、450c‧‧‧最高部分 The highest part of 440c, 450c‧‧

460、540‧‧‧封裝層 460, 540‧‧ ‧ encapsulation layer

510‧‧‧印刷電路板 510‧‧‧Printed circuit board

520‧‧‧指紋辨識晶片 520‧‧‧Fingerprinting chip

523‧‧‧感測區 523‧‧‧Sensing area

600‧‧‧第一基底/下基底 600‧‧‧First substrate/lower substrate

600a‧‧‧第二上表面 600a‧‧‧Second upper surface

600b‧‧‧第二下表面 600b‧‧‧second lower surface

D1、D2、D3‧‧‧深度 D1, D2, D3‧‧‧ Depth

H1‧‧‧厚度 H1‧‧‧ thickness

H2‧‧‧距離 H2‧‧‧ distance

第1圖係繪示出傳統晶片封裝體之剖面示意圖。 Figure 1 is a schematic cross-sectional view showing a conventional chip package.

第2A至2B、2C-1、2D至2F圖係繪示出根據本發明一實施例之晶片堆疊封裝體的製造方法的剖面示意圖。 2A to 2B, 2C-1, 2D to 2F are schematic cross-sectional views showing a method of manufacturing a wafer stack package according to an embodiment of the present invention.

第2C-2及2C-3圖係繪示出根據本發明各種實施例之晶片封裝體的剖面示意圖。 2C-2 and 2C-3 are schematic cross-sectional views showing a chip package in accordance with various embodiments of the present invention.

第3及4圖係繪示出根據本發明各種實施例之晶片堆疊封裝體的剖面示意圖。 3 and 4 are schematic cross-sectional views showing a wafer stack package in accordance with various embodiments of the present invention.

第5及6圖係繪示出根據本發明各種實施例之晶片堆疊封裝體的局部平面示意圖。 5 and 6 are partial plan views showing a wafer stack package in accordance with various embodiments of the present invention.

以下將詳細說明本發明實施例之製作與使用方式。然應注意的是,本發明提供許多可供應用的發明概念,其可以多種特定型式實施。文中所舉例討論之特定實施例僅為製造與使用本發明之特定方式,非用以限制本發明之範圍。此外,在不同實施例中可能使用重複的標號或標示。這些重複僅為了簡單清楚地敘述本發明,不代表所討論之不同實施例及/或結構之間具有任何關連性。再者,當述及一第一材料層位於一第二材料層上或之上時,包括第一材料層與第二材料層直接接觸或間隔有一或更多其他材料層之情形。 The manner of making and using the embodiments of the present invention will be described in detail below. It should be noted, however, that the present invention provides many inventive concepts that can be applied in various specific forms. The specific embodiments discussed herein are merely illustrative of specific ways of making and using the invention, and are not intended to limit the scope of the invention. Moreover, repeated numbers or labels may be used in different embodiments. These repetitions are merely for the purpose of simplicity and clarity of the invention and are not to be construed as a limitation of the various embodiments and/or structures discussed. Furthermore, when a first material layer is referred to or on a second material layer, the first material layer is in direct contact with or separated from the second material layer by one or more other material layers.

本發明一實施例之晶片封裝體可用以封裝感測晶片,例如指紋辨識器等生物辨識晶片。然其應用不限於此,例如在本發明之晶片封裝體的實施例中,其可應用於各種包含主動元件或被動元件(active or passive elements)、數位電路或類比電路(digital or analog circuits)等積體電路的電子元件(electronic components),例如是有關於光電元件(opto electronic devices)、微機電系統(Micro Electro Mechanical System,MEMS)、微流體系統(micro fluidic systems)、或利用熱、光線、電容及壓力等物理量變化來測量的物理感測器(Physical Sensor)。特別是可選擇使用晶圓級封裝(wafer scale package,WSP)的部分或全部製程對影像感測元件、發光二極體(light-emitting diodes,LEDs)、太陽能電池(solar cells)、射頻元件(RF circuits)、加速計(accelerators)、陀螺儀(gyroscopes)、微制動器(micro actuators)、表面聲波元件(surface acoustic wave devices)、壓力感測器(process sensors)或噴墨頭(ink printer heads)等半導體晶片進行封裝。 The chip package of one embodiment of the present invention can be used to package a sensing wafer, such as a biometric wafer such as a fingerprint reader. However, the application is not limited thereto. For example, in the embodiment of the chip package of the present invention, it can be applied to various active or passive elements, digital circuits or analog circuits. The electronic components of the integrated circuit are, for example, related to opto electronic devices, micro electro mechanical systems (MEMS), micro fluidic systems, or utilizing heat, light, A physical sensor that measures physical quantities such as capacitance and pressure to measure. In particular, you can choose to use wafer level packaging (wafer scale) Package, WSP) Part or all of the process for image sensing components, light-emitting diodes (LEDs), solar cells, RF circuits, accelerators, gyroscopes Semiconductor wafers such as (gyroscopes), micro actuators, surface acoustic wave devices, process sensors, or ink printer heads are packaged.

其中上述晶圓級封裝製程主要係指在晶圓階段完成封裝步驟後,再予以切割成獨立的封裝體,然而,在一特定實施例中,例如將已分離之半導體晶片重新分布在一承載晶圓上,再進行封裝製程,亦可稱之為晶圓級封裝製程。另外,上述晶圓級封裝製程亦適用於藉堆疊(stack)方式安排具有積體電路之多片晶圓,以形成多層積體電路(multi-layer integrated circuit devices)之晶片封裝體。 The above wafer level packaging process mainly refers to cutting into a separate package after the packaging step is completed in the wafer stage. However, in a specific embodiment, for example, the separated semiconductor wafer is redistributed in a supporting crystal. On the circle, the encapsulation process can also be called a wafer level packaging process. In addition, the above wafer level packaging process is also applicable to a chip package in which a plurality of wafers having integrated circuits are arranged by a stack to form multi-layer integrated circuit devices.

請參照第2F圖,其繪示出根據本發明一實施例之晶片堆疊封裝體的剖面示意圖。為了簡化圖式,此處僅繪示出一部分的晶片堆疊封裝體。在本實施例中,晶片堆疊封裝體包括一裝置基底/上基底100、一重佈線層(redistribution layer,RDL)280、一第一基底600、一第二基底380及一接線(wire)440。裝置基底100具有一第一上表面100a及一第一下表面100b。在一實施例中,裝置基底100包括鄰近於第一上表面100a的一絕緣層140以及鄰近於第一下表面100b的一下層基底150,一般而言,絕緣層140可由層間介電層(interlayer dielectric,ILD)、金屬間介電層(inter-metal dielectric,IMD)及覆蓋之鈍化層(passivation)組成。在本實施例中,絕緣層140 可包括無機材料,例如氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合或其他適合的絕緣材料。在本實施例中,下層基底150可包括矽或其他半導體材料。 Please refer to FIG. 2F, which illustrates a cross-sectional view of a wafer stack package according to an embodiment of the invention. To simplify the drawing, only a portion of the wafer stack package is shown here. In this embodiment, the wafer stack package includes a device substrate/upper substrate 100, a redistribution layer (RDL) 280, a first substrate 600, a second substrate 380, and a wire 440. The device substrate 100 has a first upper surface 100a and a first lower surface 100b. In one embodiment, the device substrate 100 includes an insulating layer 140 adjacent to the first upper surface 100a and a lower layer substrate 150 adjacent to the first lower surface 100b. In general, the insulating layer 140 may be an interlayer dielectric layer (interlayer) Dielectric, ILD), inter-metal dielectric (IMD) and covered passivation. In this embodiment, the insulating layer 140 Inorganic materials may be included, such as cerium oxide, cerium nitride, cerium oxynitride, metal oxides or combinations of the foregoing or other suitable insulating materials. In this embodiment, the underlying substrate 150 can comprise germanium or other semiconductor material.

在本實施例中,裝置基底100包括一信號接墊區160以及一感測區或元件區200,其可鄰近於第一上表面100a。在一實施例中,信號接墊區160包括多個導電墊,可為單層導電層或具有多層之導電層結構。為簡化圖式,此處僅以單層導電層作為範例說明,且僅繪示出絕緣層140內的一個導電墊作為範例說明。在本實施例中,絕緣層140內可包括一個或一個以上的開口180,暴露出對應的導電墊。 In the present embodiment, the device substrate 100 includes a signal pad region 160 and a sensing region or component region 200 that is adjacent to the first upper surface 100a. In one embodiment, the signal pad region 160 includes a plurality of conductive pads, which may be a single conductive layer or a conductive layer structure having multiple layers. To simplify the drawing, only a single conductive layer is exemplified herein, and only one conductive pad in the insulating layer 140 is illustrated as an example. In this embodiment, one or more openings 180 may be included in the insulating layer 140 to expose corresponding conductive pads.

在一實施例中,裝置基底100之裝置區或感測區200內包括一感測元件,其可用以感測生物特徵,亦即裝置基底100是一生物感測晶片(例如,指紋辨識晶片)。在另一實施例中,裝置基底100係用以感測環境特徵,例如裝置基底100可包括一溫度感測元件、一溼度感測元件、一壓力感測元件、一電容感測元件或其他適合的感測元件。又一實施例中,裝置基底100可包括一影像感測元件。在一實施例中,裝置基底100內的感測元件可透過絕緣層140內的內連線結構(未繪示)與信號接墊區160電性連接。 In one embodiment, the device area or sensing area 200 of the device substrate 100 includes a sensing element that can be used to sense biological features, that is, the device substrate 100 is a biosensing wafer (eg, a fingerprint identification wafer). . In another embodiment, the device substrate 100 is used to sense environmental features. For example, the device substrate 100 may include a temperature sensing component, a humidity sensing component, a pressure sensing component, a capacitive sensing component, or other suitable Sensing element. In yet another embodiment, device substrate 100 can include an image sensing element. In one embodiment, the sensing component in the device substrate 100 can be electrically connected to the signal pad region 160 through an interconnect structure (not shown) in the insulating layer 140.

在本實施例中,裝置基底100更包括一淺凹槽結構,其由一第一凹口220、一第二凹口230及一第三凹口240所組成。第一凹口220沿著裝置基底100的側壁自第一上表面100a朝第一下表面100b延伸,以暴露出下層基底150。第一凹口220包括一第一側壁220a及一第一底部220b。在一實施例中,第一 凹口220的第一側壁220a鄰接絕緣層140(即,第一側壁220a為絕緣層140的一邊緣)。在其他實施例中,第一側壁220a可進一步延伸至下層基底150內。在本實施例中,第一凹口220的深度D1不大於15微米。在一實施例中,第一側壁220a可大致上垂直於第一上表面100a,舉例來說,第一凹口220的第一側壁220a與第一上表面100a之間的夾角可大約為84°至90°的範圍。在其他實施例中,第一側壁220a可大致上傾斜於第一上表面100a,舉例來說,第一凹口220的第一側壁220a與第一上表面100a之間的夾角可大約為55°至90°的範圍。 In the embodiment, the device substrate 100 further includes a shallow groove structure, which is composed of a first notch 220, a second notch 230 and a third notch 240. The first recess 220 extends from the first upper surface 100a toward the first lower surface 100b along the sidewall of the device substrate 100 to expose the lower substrate 150. The first recess 220 includes a first sidewall 220a and a first bottom 220b. In an embodiment, the first The first sidewall 220a of the recess 220 abuts the insulating layer 140 (ie, the first sidewall 220a is an edge of the insulating layer 140). In other embodiments, the first sidewall 220a can extend further into the underlying substrate 150. In the present embodiment, the depth D1 of the first recess 220 is no more than 15 micrometers. In an embodiment, the first sidewall 220a may be substantially perpendicular to the first upper surface 100a. For example, the angle between the first sidewall 220a of the first recess 220 and the first upper surface 100a may be approximately 84°. To the range of 90°. In other embodiments, the first sidewall 220a can be substantially inclined to the first upper surface 100a. For example, the angle between the first sidewall 220a of the first recess 220 and the first upper surface 100a can be approximately 55°. To the range of 90°.

第二凹口230沿著裝置基底100的側壁自第一凹口220之第一底部220b朝第一下表面100b延伸,且包括一第二側壁230a及一第二底部230b。在一實施例中,第二側壁230a可大致上垂直於第一上表面100a。在其他實施例中,第二側壁230a可大致上傾斜於第一上表面100a。在一實施例中,第二凹口230之第二側壁230a係鄰接基底150。在一實施例中,第二凹口230的深度D2(標示於第2B圖中)小於第一凹口220的深度D1。在一實施例中,第二底部230b之寬度小於第一底部220b之寬度。 The second recess 230 extends from the first bottom portion 220b of the first recess 220 toward the first lower surface 100b along the sidewall of the device substrate 100, and includes a second sidewall 230a and a second bottom portion 230b. In an embodiment, the second sidewall 230a can be substantially perpendicular to the first upper surface 100a. In other embodiments, the second sidewall 230a can be substantially oblique to the first upper surface 100a. In an embodiment, the second sidewall 230a of the second recess 230 abuts the substrate 150. In an embodiment, the depth D2 of the second recess 230 (indicated in FIG. 2B) is less than the depth D1 of the first recess 220. In an embodiment, the width of the second bottom portion 230b is less than the width of the first bottom portion 220b.

第三凹口240沿著裝置基底100的側壁自第二凹口230之第二底部230b朝第一下表面100b延伸,且包括一第三側壁240a及一第三底部240b。在一實施例中,第三側壁240a可大致上垂直於第一上表面100a。在其他實施例中,第三側壁240a可大致上傾斜於第一上表面100a。在一實施例中,第三凹口240的深度D3(標示於第2B圖中)等於第二凹口230的深度D2。在其他實施例中,深度D3可小於或大於深度D2。在一實施例中, 第三底部240b之寬度等於第二底部230b之寬度。在其他實施例中,第三底部240b之寬度可小於或大於第二底部230b之寬度。 The third recess 240 extends from the second bottom portion 230b of the second recess 230 toward the first lower surface 100b along the sidewall of the device substrate 100, and includes a third sidewall 240a and a third bottom portion 240b. In an embodiment, the third sidewall 240a can be substantially perpendicular to the first upper surface 100a. In other embodiments, the third sidewall 240a can be substantially oblique to the first upper surface 100a. In an embodiment, the depth D3 of the third recess 240 (indicated in FIG. 2B) is equal to the depth D2 of the second recess 230. In other embodiments, the depth D3 can be less than or greater than the depth D2. In an embodiment, The width of the third bottom portion 240b is equal to the width of the second bottom portion 230b. In other embodiments, the width of the third bottom portion 240b can be less than or greater than the width of the second bottom portion 230b.

在一實施例中,可選擇設置一絕緣層260以順應性設置於裝置基底100的第一上表面100a上。絕緣層260經由第一凹口220及第二凹口230而延伸至第三側壁240a及第三底部240b,並暴露出部分的信號接墊區160。在本實施例中,絕緣層260可包括無機材料,例如氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合,或其他適合的絕緣材料。 In an embodiment, an insulating layer 260 may be optionally disposed to be compliant with the first upper surface 100a of the device substrate 100. The insulating layer 260 extends to the third sidewall 240a and the third bottom portion 240b via the first recess 220 and the second recess 230, and exposes a portion of the signal pad region 160. In the present embodiment, the insulating layer 260 may include an inorganic material such as hafnium oxide, tantalum nitride, hafnium oxynitride, metal oxide or a combination thereof, or other suitable insulating materials.

一圖案化的重佈線層280順應性設置於絕緣層260上。重佈線層280延伸至開口180內及第一凹口220的第一側壁220a及第一底部220b上。重佈線層280可經由開口180電性連接至信號接墊區160。在其他實施例中,重佈線層280可進一步延伸至第二底部230b或第三底部240b上。在一實施例中,當基底150包括半導體材料時,重佈線層280可透過絕緣層260與半導體材料電性絕緣。在一實施例中,重佈線層280可包括銅、鋁、金、鉑、鎳、錫、前述之組合、導電高分子材料、導電陶瓷材料(例如,氧化銦錫或氧化銦鋅)或其他適合的導電材料。 A patterned redistribution layer 280 is compliantly disposed on the insulating layer 260. The redistribution layer 280 extends into the opening 180 and the first sidewall 220a and the first bottom 220b of the first recess 220. The redistribution layer 280 can be electrically connected to the signal pad region 160 via the opening 180. In other embodiments, the redistribution layer 280 can further extend onto the second bottom 230b or the third bottom 240b. In an embodiment, when the substrate 150 includes a semiconductor material, the redistribution layer 280 can be electrically insulated from the semiconductor material through the insulating layer 260. In an embodiment, the redistribution layer 280 may include copper, aluminum, gold, platinum, nickel, tin, a combination of the foregoing, a conductive polymer material, a conductive ceramic material (eg, indium tin oxide or indium zinc oxide) or other suitable Conductive material.

一保護(protection)層300順應性設置於重佈線層280及絕緣層260上,且延伸至第一凹口220、第二凹口230及第三凹口240內。保護層300內包括一個或一個以上的開口,暴露出重佈線層280的一部分。在本實施例中,保護層300內包括開口320及340,分別暴露出信號接墊區160上及第一凹口220內的重佈線層280。在另一實施例中,保護層300內可僅包括開口340,例如信號接墊區160上的重佈線層280被保護層300完全覆 蓋。在其他實施例中,保護層300內可包括複數開口340,分別暴露出第一凹口220、第二凹口230及第三凹口240內的重佈線層280一部分。在本實施例中,保護層300可包括無機材料,例如,氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合,或其他適合的絕緣材料。 A protection layer 300 is disposed on the redistribution layer 280 and the insulating layer 260 and extends into the first recess 220, the second recess 230, and the third recess 240. The protective layer 300 includes one or more openings therein to expose a portion of the redistribution layer 280. In the present embodiment, the protective layer 300 includes openings 320 and 340 that expose the redistribution layer 280 on the signal pad region 160 and the first recess 220, respectively. In another embodiment, the protective layer 300 may include only the opening 340. For example, the redistribution layer 280 on the signal pad region 160 is completely covered by the protective layer 300. cover. In other embodiments, the protective layer 300 can include a plurality of openings 340 that expose portions of the redistribution layer 280 within the first recess 220, the second recess 230, and the third recess 240, respectively. In the present embodiment, the protective layer 300 may include an inorganic material such as hafnium oxide, tantalum nitride, hafnium oxynitride, metal oxide or a combination thereof, or other suitable insulating materials.

第一基底/下基底600具有一第二上表面600a及一第二下表面600b,且透過一黏著層(例如,黏著膠(glue))580貼附於裝置基底100的第一下表面100b上。在一實施例中,第一基底600為晶片(例如,處理器)或中介層(interposer)。再者,第一基底600的尺寸大於裝置基底100的尺寸。在一實施例中,第一基底600的結構相同於裝置基底100的結構,舉例來說,第一基底600包括鄰近於第二上表面600a的一絕緣層140’以及鄰近於第二下表面600b的一下層基底150’。再者,第一基底600更包括一信號接墊區160’,其可鄰近於第二上表面600a,以及一淺凹槽結構,其沿著第一基底600的側壁自第二上表面600a朝第二下表面600b延伸。淺凹槽結構由一第一凹口220’、一第二凹口230’及一第三凹口240’所組成。在其他實施例中,第一基底600的結構可不同於裝置基底100的結構。 The first substrate/lower substrate 600 has a second upper surface 600a and a second lower surface 600b, and is attached to the first lower surface 100b of the device substrate 100 through an adhesive layer (eg, glue) 580. . In an embodiment, the first substrate 600 is a wafer (eg, a processor) or an interposer. Moreover, the size of the first substrate 600 is larger than the size of the device substrate 100. In an embodiment, the first substrate 600 has the same structure as the device substrate 100. For example, the first substrate 600 includes an insulating layer 140' adjacent to the second upper surface 600a and adjacent to the second lower surface 600b. The lower layer substrate 150'. Furthermore, the first substrate 600 further includes a signal pad region 160' adjacent to the second upper surface 600a and a shallow groove structure along the sidewall of the first substrate 600 from the second upper surface 600a. The second lower surface 600b extends. The shallow groove structure is composed of a first recess 220', a second recess 230' and a third recess 240'. In other embodiments, the structure of the first substrate 600 can be different from the structure of the device substrate 100.

另外,當第一基底600的結構相同於裝置基底100的結構時,一絕緣層260’、一重佈線層280’及一保護層300’依序設置於第二上表面600a上,且位於第一基底600與裝置基底100之間。位於第一基底600上或內的部件140’、150’、160’、180’、220’、220a’、220b’、230’、230a’、230b’、240’、240a’、240b’、260’、280’、300’、320’、340’係分別相同於位於裝置 基底100上或內的部件140、150、160、180、220、220a、220b、230、230a、230b、240、240a、240b、260、280、300、320、340,此處省略其說明。 In addition, when the structure of the first substrate 600 is the same as that of the device substrate 100, an insulating layer 260', a redistribution layer 280', and a protective layer 300' are sequentially disposed on the second upper surface 600a, and are located at the first The substrate 600 is between the device substrate 100. Components 140', 150', 160', 180', 220', 220a', 220b', 230', 230a', 230b', 240', 240a', 240b', 260 located on or in the first substrate 600 ', 280', 300', 320', 340' are the same as the device The components 140, 150, 160, 180, 220, 220a, 220b, 230, 230a, 230b, 240, 240a, 240b, 260, 280, 300, 320, 340 on or in the substrate 100 are omitted herein.

第二基底380透過一黏著層(例如,黏著膠(glue))360貼附於第二下表面600b上。在本實施例中,第二基底380可為晶片、中介層或電路板。以電路板為例,電路板可具有一個或一個以上的導電墊400鄰近於其上表面。類似地,在一實施例中,導電墊400可為單層導電層或具有多層之導電層結構。為簡化圖式,此處僅繪示出由單層導電層所構成的兩個導電墊400作為範例說明。 The second substrate 380 is attached to the second lower surface 600b through an adhesive layer (eg, glue) 360. In this embodiment, the second substrate 380 can be a wafer, an interposer or a circuit board. Taking a circuit board as an example, the circuit board can have one or more conductive pads 400 adjacent to its upper surface. Similarly, in an embodiment, the conductive pad 400 can be a single conductive layer or a conductive layer structure having multiple layers. To simplify the drawing, only two conductive pads 400 composed of a single conductive layer are illustrated here as an example.

接線440具有一第一端點440a及一第二端點440b。第一端點440a設置於裝置基底100之淺凹槽結構內,且透過開口340而電性連接延伸至第一底部220b之重佈線層280。第二端點440b設置於第二基底380的其中一個導電墊400上,並與其電性連接。在一實施例中,接線440之一最高部分440c突出於第一上表面100a。在其他實施例中,接線440之最高部分440c可低於第一上表面100a。在本實施例中,接線440之第二端點440b為焊接之起始點。再者,接線440可包括金或其他適合的導電材料。 Wiring 440 has a first end point 440a and a second end point 440b. The first end point 440a is disposed in the shallow groove structure of the device substrate 100, and is electrically connected to the redistribution layer 280 of the first bottom portion 220b through the opening 340. The second end point 440b is disposed on one of the conductive pads 400 of the second substrate 380 and electrically connected thereto. In an embodiment, one of the highest portions 440c of the wire 440 protrudes from the first upper surface 100a. In other embodiments, the highest portion 440c of the wire 440 can be lower than the first upper surface 100a. In the present embodiment, the second end 440b of the wire 440 is the starting point of the weld. Again, wiring 440 can include gold or other suitable electrically conductive material.

在另一實施例中,當裝置基底100上的重佈線層280延伸至第二底部230b,且保護層300內的開口340位於第二凹口230內時,第一端點440a可設置於裝置基底100的第二凹口230內,且透過開口340電性連接延伸至第二底部230b之重佈線層280。在其他實施例中,當裝置基底100上的重佈線層280延 伸至第三底部240b,且保護層300內的開口340位於第二凹口230或第三凹口240內時,第一端點440a可設置於裝置基底100的第二凹口230或第三凹口240內,此時第二凹口230或第三凹口240的深度可大於第一凹口220的深度,且第二底部230b或第三底部240b的橫向寬度可大於第一底部220b的橫向寬度。 In another embodiment, when the redistribution layer 280 on the device substrate 100 extends to the second bottom portion 230b, and the opening 340 in the protective layer 300 is located in the second recess 230, the first end point 440a may be disposed on the device. The second recess 230 of the substrate 100 is electrically connected to the redistribution layer 280 extending to the second bottom portion 230b through the opening 340. In other embodiments, the redistribution layer 280 on the device substrate 100 extends When the third bottom portion 240b is extended and the opening 340 in the protective layer 300 is located in the second recess 230 or the third recess 240, the first end point 440a may be disposed on the second recess 230 or the third of the device substrate 100. In the recess 240, the depth of the second recess 230 or the third recess 240 may be greater than the depth of the first recess 220, and the lateral width of the second bottom 230b or the third bottom 240b may be greater than that of the first bottom 220b. Horizontal width.

在本實施例中,晶片堆疊封裝體更包括一接線450,其具有一第一端點450a及一第二端點450b。第一端點450a設置於第一基底600之淺凹槽結構內,且透過開口340’而電性連接延伸至第一底部220b’之重佈線層280’。第二端點450b設置於第二基底380的另一個導電墊400上,並與其電性連接。在一實施例中,接線450之一最高部分450c突出於第一上表面100a。在其他實施例中,接線450之最高部分450c可低於第一上表面100a。在本實施例中,接線450之第二端點450b為焊接之起始點。再者,接線450可包括金或其他適合的導電材料。類似於接線440之第二端點440b,在其他實施例中,接線450之第二端點450b可設置於第一基底600的第二凹口230’或第三凹口240’內。 In this embodiment, the wafer stack package further includes a wire 450 having a first end point 450a and a second end point 450b. The first end point 450a is disposed in the shallow groove structure of the first substrate 600, and is electrically connected to the redistribution layer 280' of the first bottom portion 220b through the opening 340'. The second end point 450b is disposed on the other conductive pad 400 of the second substrate 380 and electrically connected thereto. In an embodiment, one of the highest portions 450c of the wire 450 protrudes from the first upper surface 100a. In other embodiments, the highest portion 450c of the wire 450 can be lower than the first upper surface 100a. In the present embodiment, the second end 450b of the wire 450 is the starting point of the weld. Again, wiring 450 can include gold or other suitable electrically conductive material. Similar to the second end 440b of the wiring 440, in other embodiments, the second end 450b of the wiring 450 can be disposed within the second recess 230' or the third recess 240' of the first substrate 600.

一封裝層(encapsulant)460可選擇性(optionally)覆蓋接線440及450、第一基底600及第二基底380或進一步延伸至第一上表面100a上,以於感測區或元件區200上方形成一扁平化接觸表面。在本實施例中,封裝層460可由形塑材料(molding material)或密封材料(sealing material)所構成。 An encapsulant 460 can selectively cover the wires 440 and 450, the first substrate 600 and the second substrate 380 or further extend onto the first upper surface 100a to form over the sensing region or the component region 200. A flattened contact surface. In the present embodiment, the encapsulation layer 460 may be composed of a molding material or a sealing material.

在一實施例中,當接線440之最高部分440c突出於第一上表面100a時,封裝層460於感測區或元件區200之覆蓋厚 度H1係決定於接線440之最高部分440c與第一凹口220之第一底部220b之間的距離H2與第一凹口220的深度D1之差值(即,H2-D1)。因此藉由調整第一凹口220的深度D1,可以降低封裝層460於感測區或元件區200之覆蓋厚度H1,使得感測區或元件區200之敏感度可提升。 In an embodiment, when the highest portion 440c of the wiring 440 protrudes from the first upper surface 100a, the encapsulation layer 460 is thickly covered in the sensing region or the component region 200. The degree H1 is determined by the difference between the distance H2 between the highest portion 440c of the wiring 440 and the first bottom 220b of the first recess 220 and the depth D1 of the first recess 220 (i.e., H2-D1). Therefore, by adjusting the depth D1 of the first recess 220, the cover thickness H1 of the encapsulation layer 460 in the sensing region or the component region 200 can be reduced, so that the sensitivity of the sensing region or the component region 200 can be improved.

在一實施例中,可另外設置一裝飾層(未繪示)於封裝層460上,且可依據設計需求而具有色彩,以顯示具有感測功能的區域。一保護層(未繪示,例如藍寶石基底或硬塑膠(hard rubber))可另外設置於裝飾層上,以進一步提供耐磨、防刮及高可靠度的表面,進而避免在使用晶片堆疊封裝體之感測功能的過程中感測裝置受到汙染或破壞。 In an embodiment, a decorative layer (not shown) may be additionally disposed on the encapsulation layer 460, and may have a color according to design requirements to display an area having a sensing function. A protective layer (not shown, such as a sapphire substrate or a hard rubber) may be additionally disposed on the decorative layer to further provide a wear resistant, scratch resistant, and highly reliable surface, thereby avoiding the use of a wafer stack package. The sensing device is contaminated or destroyed during the sensing function.

請參照第3及4圖,其繪示出根據本發明各種實施例之晶片堆疊封裝體的剖面示意圖,其中相同於第2F圖中的部件係使用相同的標號並省略其說明。為了簡化圖式,此處僅繪示出一部分的晶片堆疊封裝體。第3圖中的晶片堆疊封裝體之結構類似於第2F圖中的晶片堆疊封裝體之結構,差異在於第3圖中裝置基底100內之第二底部230b的寬度係大於裝置基底100內之第一底部220b的寬度。同時,重佈線層280進一步延伸至裝置基底100內之第二側壁230a及第二底部230b,開口340位於裝置基底100內之第二凹口230中,且接線440之第一端點440a形成於延伸至第二底部230b之重佈線層280,並透過開口340與其電性連接。如此一來,接線440之最高部分440c可低於第一上表面100a。 Referring to FIGS. 3 and 4, there are shown cross-sectional views of a wafer stack package in accordance with various embodiments of the present invention, wherein components in the same reference numerals are used for the same reference numerals and the description thereof is omitted. To simplify the drawing, only a portion of the wafer stack package is shown here. The structure of the wafer stack package in FIG. 3 is similar to the structure of the wafer stack package in FIG. 2F, with the difference that the width of the second bottom portion 230b in the device substrate 100 in FIG. 3 is greater than that in the device substrate 100. The width of a bottom 220b. At the same time, the redistribution layer 280 further extends to the second sidewall 230a and the second bottom portion 230b in the device substrate 100. The opening 340 is located in the second recess 230 in the device substrate 100, and the first end point 440a of the wiring 440 is formed in The redistribution layer 280 extends to the second bottom portion 230b and is electrically connected thereto through the opening 340. As such, the highest portion 440c of the wiring 440 can be lower than the first upper surface 100a.

第4圖中的晶片堆疊封裝體之結構類似於第3圖中 的晶片堆疊封裝體之結構,差異在於第4圖中裝置基底100內之第一凹口220進一步延伸至基底150內,使得接線440之最高部分440c可低於第一上表面100a。再者,接線440之第二端點440b設置於第一基底600內的淺凹槽結構內,舉例來說,第二端點440b設置於延伸至第一基底600內的第一底部220b’之重佈線層280’,並透過開口340’與其電性連接。另外,第一基底600上的重佈線層280’進一步延伸至第二側壁230a’及第二底部230b’,且第一基底600上的保護層300’更包括暴露出重佈線層280’的另一開口340’。接線450之第一端點450a設置於延伸至第一基底600內的第二底部230b’之重佈線層280’,並透過開口340’與其電性連接。 The structure of the wafer stack package in FIG. 4 is similar to that in FIG. The structure of the wafer stack package differs in that the first recess 220 in the device substrate 100 in FIG. 4 extends further into the substrate 150 such that the highest portion 440c of the wire 440 can be lower than the first upper surface 100a. Moreover, the second end 440b of the wire 440 is disposed in the shallow groove structure in the first substrate 600. For example, the second end point 440b is disposed on the first bottom portion 220b' extending into the first substrate 600. The wiring layer 280' is rewired and electrically connected thereto through the opening 340'. In addition, the redistribution layer 280' on the first substrate 600 further extends to the second sidewall 230a' and the second bottom portion 230b', and the protective layer 300' on the first substrate 600 further includes another layer exposing the redistribution layer 280' An opening 340'. The first terminal end 450a of the wiring 450 is disposed on the redistribution layer 280' extending to the second bottom portion 230b' of the first substrate 600, and is electrically connected thereto through the opening 340'.

請參照第5及6圖,其繪示出根據本發明各種實施例之晶片堆疊封裝體的局部平面示意圖,其中相同於第2F、3及4圖中的部件係使用相同的標號並省略其說明。類似於第2F、3及4圖中的晶片堆疊封裝體,第5及6圖中的晶片堆疊封裝體包括一裝置基底、一第一基底600及一第二基底380,垂直堆疊於一封裝層內。為簡化圖式,第5及6圖中未繪示出第一基底600上的裝置基底及封裝層。 Referring to FIGS. 5 and 6, a partial plan view of a wafer stack package according to various embodiments of the present invention is illustrated, wherein the same reference numerals are used for components in FIGS. 2F, 3, and 4, and the description thereof is omitted. . Similar to the wafer stack package of FIGS. 2F, 3 and 4, the wafer stack package of FIGS. 5 and 6 includes a device substrate, a first substrate 600 and a second substrate 380, which are vertically stacked on an encapsulation layer. Inside. To simplify the drawing, the device substrate and the encapsulation layer on the first substrate 600 are not shown in FIGS. 5 and 6.

如第5圖所示,第一凹口220’、第二凹口230’及第三凹口240’橫向地沿著第一基底600的一邊緣延伸。重佈線層281、282及283設置於第一基底600的上表面,且電性連接第一基底600中對應的信號接墊區160’,並分別延伸至第一凹口220’、第二凹口230’及第三凹口240。為了清楚顯示晶片堆疊封裝體內的部件之相對位置,係用虛線表示信號接墊區160’及重 佈線層281、282及283的輪廓。 As shown in Fig. 5, the first recess 220', the second recess 230', and the third recess 240' extend laterally along an edge of the first substrate 600. The redistribution layers 281, 282, and 283 are disposed on the upper surface of the first substrate 600, and are electrically connected to the corresponding signal pad regions 160' of the first substrate 600, and extend to the first recess 220' and the second recess, respectively. Port 230' and third recess 240. In order to clearly show the relative positions of the components in the wafer stack package, the signal pad region 160' and the weight are indicated by broken lines. The outline of the wiring layers 281, 282, and 283.

保護層300’覆蓋第一基底600,且包括複數開口340’分別暴露出第一凹口220’內的重佈線層281的一部份、第二凹口230’內的重佈線層282的一部份以及第三凹口240’內的重佈線層283的一部份。重佈線層281、282及283分別透過接線451、452及453電性連接第二基底380的導電墊400、400’及400”。舉例來說,接線451之第一端點451a設置於第一凹口220’內的重佈線層281上並透過開口340’與其電性連接,且接線451之第二端點451b設置於導電墊400上並與其電性連接。接線452之第一端點452a設置於第二凹口230’內的重佈線層282上並透過開口340’與其電性連接,且接線452之第二端點452b設置於導電墊400’上並與其電性連接。接線453之第一端點453a設置於第三凹口240’內的重佈線層283上並透過開口340’與其電性連接,且接線453之第二端點453b設置於導電墊400”上並與其電性連接。在本實施例中,第二端點451b、452b及453b為焊接之起始點。 The protective layer 300' covers the first substrate 600, and includes a plurality of openings 340' exposing a portion of the redistribution layer 281 in the first recess 220', and a portion of the redistribution layer 282 in the second recess 230'. Part and a portion of the redistribution layer 283 in the third recess 240'. The redistribution layers 281, 282, and 283 are electrically connected to the conductive pads 400, 400', and 400" of the second substrate 380 through the wires 451, 452, and 453, respectively. For example, the first end point 451a of the wiring 451 is disposed at the first The second wiring terminal 451b is electrically connected to the conductive pad 400 and electrically connected thereto. The first terminal 452a of the wiring 452 is electrically connected to the redistribution layer 281 in the recess 220'. The second wiring end 452b is disposed on the conductive pad 400' and electrically connected thereto. The wiring 453 is disposed on the redistribution layer 282 in the second recess 230'. The first end point 453a is disposed on the redistribution layer 283 in the third recess 240' and electrically connected thereto through the opening 340', and the second end 453b of the wiring 453 is disposed on the conductive pad 400" and electrically connected thereto connection. In the present embodiment, the second end points 451b, 452b, and 453b are the starting points of the welding.

第6圖中的晶片堆疊封裝體之結構類似於第5圖中的晶片堆疊封裝體之結構,差異在於第6圖中所有的重佈線層281、282及283皆延伸至第三凹口240’。再者,第二凹口230’內的保護層300’包括兩個開口340’,分別暴露出重佈線層281及282的一部份,且第三凹口240’內的保護層300’包括三個開口340’,分別暴露出重佈線層281、282及283的一部份。 The structure of the wafer stack package in FIG. 6 is similar to the structure of the wafer stack package in FIG. 5, except that all of the redistribution layers 281, 282, and 283 in FIG. 6 extend to the third notch 240'. . Furthermore, the protective layer 300' in the second recess 230' includes two openings 340' exposing portions of the redistribution layers 281 and 282, respectively, and the protective layer 300' in the third recess 240' includes Three openings 340' expose portions of the redistribution layers 281, 282, and 283, respectively.

在一實施例中,第一凹口220’、第二凹口230’及第三凹口240’內的重佈線層281所暴露出的部份透過三個接線 451電性連接至同一導電墊400。第二凹口230’內的重佈線層282所暴露出的部份透過接線452電性連接至對應的導電墊400’。再者,第三凹口240’內的重佈線層282及283所暴露出的部份分別透過接線452及453電性連接至同一導電墊400”。 In one embodiment, the portions of the first recess 220', the second recess 230', and the third recess 240' are exposed by the redistribution layer 281 through three connections. The 451 is electrically connected to the same conductive pad 400. The portion of the red wiring layer 282 exposed in the second recess 230' is electrically connected to the corresponding conductive pad 400' through the wiring 452. Moreover, the exposed portions of the redistribution layers 282 and 283 in the third recess 240' are electrically connected to the same conductive pad 400" through the wires 452 and 453, respectively.

另外,雖然未繪示於圖式中,可以理解的是,只要重佈線層電性連接至導電墊,重佈線層、保護層內的開口及接線皆可具有其他的配置方式。再者,第5及6圖中第一基底與第二基底之間的接線配置方式也可應用於裝置基底與第一基底之間或裝置基底與第二基底之間。 In addition, although not shown in the drawings, it can be understood that as long as the redistribution layer is electrically connected to the conductive pad, the redistribution layer, the opening in the protective layer, and the wiring may have other configurations. Furthermore, the wiring arrangement between the first substrate and the second substrate in FIGS. 5 and 6 can also be applied between the device substrate and the first substrate or between the device substrate and the second substrate.

根據本發明的上述實施例,由於裝置基底100包括淺凹槽結構,且接線440之第一端點440a設置於其中,可縮短接線440之最高部分440c與第一上表面100a之間的距離,因此能夠降低封裝層460覆蓋感測區或元件區200之厚度H1。再者,可藉由將接線440之最高部分440c調整為低於第一上表面100a,進一步降低厚度H1。如此一來,可提升感測區或元件區200之敏感度及晶片堆疊封裝體之品質。再者,晶片堆疊封裝體之尺寸也可進一步縮小,且能夠在感測區或元件區200上方形成扁平化接觸表面。 According to the above-described embodiment of the present invention, since the device substrate 100 includes a shallow groove structure, and the first end point 440a of the wire 440 is disposed therein, the distance between the highest portion 440c of the wire 440 and the first upper surface 100a can be shortened, It is therefore possible to reduce the thickness H1 of the encapsulation layer 460 covering the sensing region or component region 200. Furthermore, the thickness H1 can be further reduced by adjusting the highest portion 440c of the wiring 440 to be lower than the first upper surface 100a. As a result, the sensitivity of the sensing region or component region 200 and the quality of the wafer stack package can be improved. Furthermore, the size of the wafer stack package can be further reduced and a flattened contact surface can be formed over the sensing region or component region 200.

以下配合第2A至2F圖說明本發明一實施例之晶片堆疊封裝體的製造方法,其中2A至2B、2C-1、2D至2F圖係繪示出根據本發明一實施例之晶片堆疊封裝體的製造方法的剖面示意圖,且第2C-2及2C-3圖係繪示出根據本發明各種實施例之晶片封裝體的剖面示意圖。 Hereinafter, a method of manufacturing a wafer stack package according to an embodiment of the present invention will be described with reference to FIGS. 2A to 2F, wherein 2A to 2B, 2C-1, 2D to 2F are diagrams showing a wafer stack package according to an embodiment of the present invention. A schematic cross-sectional view of a manufacturing method, and FIGS. 2C-2 and 2C-3 are schematic cross-sectional views of a chip package in accordance with various embodiments of the present invention.

請參照第2A圖,提供具有複數晶片區120的一裝置 基底100(例如,晶圓)。為簡化圖式,此處僅繪示出單一晶片區120的一部份。裝置基底/上基底100具有一第一上表面100a及一第一下表面100b。在一實施例中,裝置基底100包括鄰近於第一上表面100a的一絕緣層140以及鄰近於第一下表面100b的一下層基底150,一般而言,絕緣層140可由層間介電層(ILD)、金屬間介電層(IMD)及覆蓋之鈍化層組成。在本實施例中,絕緣層140可包括無機材料,例如氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合或其他適合的絕緣材料。在本實施例中,下層基底150可包括矽或其他半導體材料。 Referring to FIG. 2A, a device having a plurality of wafer regions 120 is provided. Substrate 100 (eg, a wafer). To simplify the drawing, only a portion of a single wafer region 120 is depicted herein. The device substrate/upper substrate 100 has a first upper surface 100a and a first lower surface 100b. In an embodiment, the device substrate 100 includes an insulating layer 140 adjacent to the first upper surface 100a and a lower layer substrate 150 adjacent to the first lower surface 100b. Generally, the insulating layer 140 may be an interlayer dielectric layer (ILD). ), an inter-metal dielectric layer (IMD) and a covered passivation layer. In the present embodiment, the insulating layer 140 may include an inorganic material such as hafnium oxide, tantalum nitride, hafnium oxynitride, metal oxide or a combination of the foregoing or other suitable insulating materials. In this embodiment, the underlying substrate 150 can comprise germanium or other semiconductor material.

在本實施例中,每一晶片區120內的裝置基底100包括一信號接墊區160以及一感測區或元件區200,其可鄰近於第一上表面100a。在一實施例中,信號接墊區160包括多個導電墊,可為單層導電層或具有多層之導電層結構。為簡化圖式,此處僅以單層導電層作為範例說明,且僅繪示出絕緣層140內的一個導電墊作為範例說明。在本實施例中,絕緣層140內可包括一個或一個以上的開口180,暴露出對應的導電墊。 In the present embodiment, the device substrate 100 in each wafer region 120 includes a signal pad region 160 and a sensing region or component region 200 that is adjacent to the first upper surface 100a. In one embodiment, the signal pad region 160 includes a plurality of conductive pads, which may be a single conductive layer or a conductive layer structure having multiple layers. To simplify the drawing, only a single conductive layer is exemplified herein, and only one conductive pad in the insulating layer 140 is illustrated as an example. In this embodiment, one or more openings 180 may be included in the insulating layer 140 to expose corresponding conductive pads.

在本實施例中,裝置基底100之裝置區或感測區200內包括一感測元件,其可用以感測生物特徵,亦即裝置基底100是一生物感測晶片(例如,指紋辨識晶片)。在另一實施例中,裝置基底100係用以感測環境特徵,例如裝置基底100可包括一溫度感測元件、一溼度感測元件、一壓力感測元件、一電容感測元件或其他適合的感測元件。又一實施例中,裝置基底100可包括一影像感測元件。在一實施例中,裝置基底100內的感測元件可透過絕緣層140內的內連線結構(未繪示)與信號接 墊區160電性連接。 In the present embodiment, the device area or sensing area 200 of the device substrate 100 includes a sensing component that can be used to sense biological features, that is, the device substrate 100 is a biosensing wafer (eg, a fingerprint identification wafer). . In another embodiment, the device substrate 100 is used to sense environmental features. For example, the device substrate 100 may include a temperature sensing component, a humidity sensing component, a pressure sensing component, a capacitive sensing component, or other suitable Sensing element. In yet another embodiment, device substrate 100 can include an image sensing element. In an embodiment, the sensing component in the device substrate 100 can be connected to the signal through an interconnect structure (not shown) in the insulating layer 140. The pad area 160 is electrically connected.

請參照第2B圖,可透過微影製程及蝕刻製程(例如,乾蝕刻製程、濕蝕刻製程、電漿蝕刻製程、反應性離子蝕刻製程或其他適合的製程)或切割製程,在每一晶片區120內的裝置基底100內形成一淺凹槽結構。在一實施例中,透過多次微影及蝕刻製程或切割製程形成淺凹槽結構,其由一第一凹口220、一第二凹口230及一第三凹口240所組成。第一凹口220沿著晶片區120之間的切割道(未繪示)自第一上表面100a朝第一下表面100b延伸,並穿過絕緣層140,以暴露出下層基底150。第一凹口220包括一第一側壁220a及一第一底部220b。在一實施例中,第一凹口220的第一側壁220a鄰接絕緣層140(即,第一側壁220a為絕緣層140的一邊緣)。在其他實施例中,第一側壁220a可進一步延伸至下層基底150內。在本實施例中,第一凹口220的深度D1不大於15微米。在一實施例中,當第一凹口220藉由蝕刻絕緣層140所形成時,第一側壁220a可大致上垂直於第一上表面100a,舉例來說,第一凹口220的第一側壁220a與第一上表面100a之間的夾角可大約為84°至90°的範圍。在其他實施例中,當第一凹口220藉由切割絕緣層140所形成時,第一側壁220a可大致上傾斜於第一上表面100a,舉例來說,第一凹口220的第一側壁220a與第一上表面100a之間的夾角可大約為55°至90°的範圍。 Please refer to FIG. 2B, which can be processed through a lithography process and an etching process (for example, a dry etching process, a wet etching process, a plasma etching process, a reactive ion etching process, or other suitable process) or a cutting process in each wafer area. A shallow groove structure is formed in the device substrate 100 within 120. In one embodiment, the shallow groove structure is formed by a plurality of lithography and etching processes or a dicing process, and is composed of a first notch 220, a second notch 230, and a third notch 240. The first recess 220 extends from the first upper surface 100a toward the first lower surface 100b along a scribe line (not shown) between the wafer regions 120 and passes through the insulating layer 140 to expose the lower substrate 150. The first recess 220 includes a first sidewall 220a and a first bottom 220b. In an embodiment, the first sidewall 220a of the first recess 220 abuts the insulating layer 140 (ie, the first sidewall 220a is an edge of the insulating layer 140). In other embodiments, the first sidewall 220a can extend further into the underlying substrate 150. In the present embodiment, the depth D1 of the first recess 220 is no more than 15 micrometers. In an embodiment, when the first recess 220 is formed by etching the insulating layer 140, the first sidewall 220a may be substantially perpendicular to the first upper surface 100a, for example, the first sidewall of the first recess 220. The angle between 220a and the first upper surface 100a may be in the range of approximately 84° to 90°. In other embodiments, when the first recess 220 is formed by cutting the insulating layer 140, the first sidewall 220a may be substantially inclined to the first upper surface 100a, for example, the first sidewall of the first recess 220. The angle between the 220a and the first upper surface 100a may be in the range of approximately 55° to 90°.

第二凹口230沿著晶片區120之間的切割道(未繪示)自第一凹口220之第一底部220b朝第一下表面100b延伸,且包括一第二側壁230a及一第二底部230b。在一實施例中,第二側 壁230a可大致上垂直於第一上表面100a。在其他實施例中,第二側壁230a可大致上傾斜於第一上表面100a。在一實施例中,第二凹口230之第二側壁230a係鄰接基底150。在一實施例中,第二凹口230的深度D2小於第一凹口220的深度D1。在一實施例中,第二底部230b之寬度小於第一底部220b之寬度。 The second recess 230 extends from the first bottom portion 220b of the first recess 220 toward the first lower surface 100b along a scribe line (not shown) between the wafer regions 120, and includes a second sidewall 230a and a second Bottom 230b. In an embodiment, the second side The wall 230a can be substantially perpendicular to the first upper surface 100a. In other embodiments, the second sidewall 230a can be substantially oblique to the first upper surface 100a. In an embodiment, the second sidewall 230a of the second recess 230 abuts the substrate 150. In an embodiment, the depth D2 of the second recess 230 is smaller than the depth D1 of the first recess 220. In an embodiment, the width of the second bottom portion 230b is less than the width of the first bottom portion 220b.

第三凹口240沿著晶片區120之間的切割道(未繪示)自第二凹口230之第二底部230b朝第一下表面100b延伸,且包括一第三側壁240a及一第三底部240b。在一實施例中,第三側壁240a可大致上垂直於第一上表面100a。在其他實施例中,第三側壁240a可大致上傾斜於第一上表面100a。在一實施例中,第三凹口240的深度D3等於第二凹口230的深度D2。在其他實施例中,深度D3可小於或大於深度D2。在一實施例中,第三底部240b之寬度等於第二底部230b之寬度。在其他實施例中,第三底部240b之寬度可小於或大於第二底部230b之寬度。 The third recess 240 extends from the second bottom portion 230b of the second recess 230 toward the first lower surface 100b along a scribe line (not shown) between the wafer regions 120, and includes a third sidewall 240a and a third portion. Bottom 240b. In an embodiment, the third sidewall 240a can be substantially perpendicular to the first upper surface 100a. In other embodiments, the third sidewall 240a can be substantially oblique to the first upper surface 100a. In an embodiment, the depth D3 of the third recess 240 is equal to the depth D2 of the second recess 230. In other embodiments, the depth D3 can be less than or greater than the depth D2. In an embodiment, the width of the third bottom portion 240b is equal to the width of the second bottom portion 230b. In other embodiments, the width of the third bottom portion 240b can be less than or greater than the width of the second bottom portion 230b.

請參照第2C-1圖,可透過沉積製程(例如,塗佈製程、物理氣相沈積製程、化學氣相沈積製程或其他適合的製程),在裝置基底100的第一上表面100a上順應性形成一絕緣層260。絕緣層260延伸至絕緣層140的開口180內,且經由第一凹口220及第二凹口230而延伸至第三側壁240a及第三底部240b。在本實施例中,絕緣層260可包括無機材料,例如氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合,或其他適合的絕緣材料。 Referring to FIG. 2C-1, the compliance may be performed on the first upper surface 100a of the device substrate 100 through a deposition process (eg, a coating process, a physical vapor deposition process, a chemical vapor deposition process, or other suitable process). An insulating layer 260 is formed. The insulating layer 260 extends into the opening 180 of the insulating layer 140 and extends to the third sidewall 240a and the third bottom portion 240b via the first recess 220 and the second recess 230. In the present embodiment, the insulating layer 260 may include an inorganic material such as hafnium oxide, tantalum nitride, hafnium oxynitride, metal oxide or a combination thereof, or other suitable insulating materials.

接著,可透過微影製程及蝕刻製程(例如,乾蝕刻製程、濕蝕刻製程、電漿蝕刻製程、反應性離子蝕刻製程或其 他適合的製程),去除開口180內的絕緣層260,以暴露出部分的信號接墊區160。接著,可透過沉積製程(例如,塗佈製程、物理氣相沉積製程、化學氣相沉積製程、電鍍製程、無電鍍製程或其他適合的製程)、微影製程及蝕刻製程,在絕緣層260上形成一圖案化的重佈線層280。 Then, through the lithography process and the etching process (for example, a dry etching process, a wet etching process, a plasma etching process, a reactive ion etching process, or His suitable process) removes the insulating layer 260 within the opening 180 to expose portions of the signal pad region 160. Then, through the deposition process (for example, coating process, physical vapor deposition process, chemical vapor deposition process, electroplating process, electroless process or other suitable process), lithography process and etching process, on the insulating layer 260 A patterned redistribution layer 280 is formed.

重佈線層280順應性延伸至開口180內及第一凹口220的第一側壁220a及第一底部220b上,且可經由開口180電性連接暴露出的信號接墊區160。在一實施例中,重佈線層280未延伸至第一凹口220的第一底部220b之邊緣。在其他實施例中,重佈線層280可進一步延伸至第二底部230b或第三底部240b上,此時第二凹口230或第三凹口240的深度可大於第一凹口220的深度,且第二底部230b或第三底部240b的橫向寬度可大於第一底部220b的橫向寬度。在一實施例中,當基底150包括半導體材料時,重佈線層280可透過絕緣層260與半導體材料電性絕緣。在一實施例中,重佈線層280可包括銅、鋁、金、鉑、鎳、錫、前述之組合、導電高分子材料、導電陶瓷材料(例如,氧化銦錫或氧化銦鋅)或其他適合的導電材料。 The redistribution layer 280 is compliantly extended into the opening 180 and the first sidewall 220a and the first bottom 220b of the first recess 220, and the exposed signal pad region 160 can be electrically connected via the opening 180. In an embodiment, the redistribution layer 280 does not extend to the edge of the first bottom 220b of the first recess 220. In other embodiments, the redistribution layer 280 may further extend to the second bottom portion 230b or the third bottom portion 240b, and the depth of the second recess 230 or the third recess 240 may be greater than the depth of the first recess 220. And the lateral width of the second bottom portion 230b or the third bottom portion 240b may be greater than the lateral width of the first bottom portion 220b. In an embodiment, when the substrate 150 includes a semiconductor material, the redistribution layer 280 can be electrically insulated from the semiconductor material through the insulating layer 260. In an embodiment, the redistribution layer 280 may include copper, aluminum, gold, platinum, nickel, tin, a combination of the foregoing, a conductive polymer material, a conductive ceramic material (eg, indium tin oxide or indium zinc oxide) or other suitable Conductive material.

在另一實施例中,如第2C-2圖所示,當信號接墊區160的導電墊選擇性朝向絕緣層140的側壁延伸,且絕緣層140完全覆蓋信號接墊區160的導電墊(即,絕緣層140不具有第2C-1圖中的開口180)時,可透過切割製程,將信號接墊區160外側一部分的絕緣層260及絕緣層140去除,以暴露出信號接墊區160的導電墊之側壁。再者,導電墊之側壁與絕緣層140的邊緣共平面。如此一來,延伸至淺凹槽結構的重佈線層280直接 接觸導電墊暴露出的側壁。 In another embodiment, as shown in FIG. 2C-2, when the conductive pad of the signal pad region 160 selectively extends toward the sidewall of the insulating layer 140, and the insulating layer 140 completely covers the conductive pad of the signal pad region 160 ( That is, when the insulating layer 140 does not have the opening 180) in the second C-1 figure, the insulating layer 260 and the insulating layer 140 outside the signal pad region 160 may be removed through the dicing process to expose the signal pad region 160. The side walls of the conductive pads. Furthermore, the sidewalls of the conductive pads are coplanar with the edges of the insulating layer 140. As a result, the redistribution layer 280 extending to the shallow groove structure is directly Contact the exposed sidewalls of the conductive pad.

在其他實施例中,如第2C-3圖所示,可藉由形成第一凹口220的步驟,同時暴露出信號接墊區160的導電墊之側壁,使得導電墊之側壁與第一凹口220的第一側壁220a共平面。在絕緣層260形成於淺凹槽結構內之後,可透過切割製程將延伸至第一側壁220a的絕緣層260去除,以再次暴露出導電墊之側壁。如此一來,重佈線層280可直接接觸導電墊暴露出的側壁。 In other embodiments, as shown in FIG. 2C-3, the sidewall of the conductive pad of the signal pad region 160 may be exposed at the same time by the step of forming the first recess 220, so that the sidewall of the conductive pad and the first recess are The first side wall 220a of the port 220 is coplanar. After the insulating layer 260 is formed in the shallow recess structure, the insulating layer 260 extending to the first sidewall 220a may be removed through a dicing process to expose the sidewalls of the conductive pad again. As such, the redistribution layer 280 can directly contact the exposed sidewalls of the conductive pads.

在形成重佈線層280之後(如第2C-1至2C-3圖所示),可透過沉積製程(例如,塗佈製程、物理氣相沈積製程、化學氣相沈積製程或其他適合的製程),在重佈線層280及絕緣層260上順應性形成一保護層300。此處僅以第2C-1圖中的結構為例,保護層300延伸至第一凹口220、第二凹口230及第三凹口240內,如第2D圖所示。在本實施例中,保護層300可包括無機材料例如,氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合或其他適合的絕緣材料。 After forming the redistribution layer 280 (as shown in Figures 2C-1 to 2C-3), the deposition process can be performed (for example, a coating process, a physical vapor deposition process, a chemical vapor deposition process, or other suitable process) A protective layer 300 is formed conformally on the redistribution layer 280 and the insulating layer 260. Here, only the structure in FIG. 2C-1 is taken as an example, and the protective layer 300 extends into the first recess 220, the second recess 230, and the third recess 240 as shown in FIG. 2D. In the present embodiment, the protective layer 300 may include an inorganic material such as hafnium oxide, tantalum nitride, hafnium oxynitride, metal oxide or a combination of the foregoing or other suitable insulating materials.

接著,可透過微影製程及蝕刻製程(例如,乾蝕刻製程、濕蝕刻製程、電漿蝕刻製程、反應性離子蝕刻製程或其他適合的製程),在保護層300內形成一個或一個以上的開口,暴露出重佈線層280的一部分。在本實施例中,開口320及340形成於保護層300內,以分別暴露出信號接墊區160上及第一凹口220內的重佈線層280。在另一實施例中,可僅形成開口340於保護層300內。在其他實施例中,保護層300內可包括複數開口340,分別暴露出第一凹口220、第二凹口230及第三凹口240 內的重佈線層280一部分。可以理解的是,保護層300內的開口的數量及位置係取決於設計需求而不限定於此。 Then, one or more openings may be formed in the protective layer 300 through a lithography process and an etching process (eg, a dry etching process, a wet etching process, a plasma etching process, a reactive ion etching process, or other suitable process). A portion of the redistribution layer 280 is exposed. In the present embodiment, openings 320 and 340 are formed in the protective layer 300 to expose the redistribution layer 280 on the signal pad region 160 and in the first recess 220, respectively. In another embodiment, only the opening 340 may be formed within the protective layer 300. In other embodiments, the protective layer 300 can include a plurality of openings 340 exposing the first notch 220, the second notch 230, and the third notch 240, respectively. Part of the rewiring layer 280 inside. It will be understood that the number and location of the openings in the protective layer 300 are not limited to this depending on the design requirements.

接著,沿著晶片區120之間的切割道(未繪示),對裝置基底100進行切割製程,以形成複數獨立的晶片。在進行切割製程之後,每一晶片的裝置基底100內的第一凹口220係沿著裝置基底100的側壁自第一上表面100a朝第一下表面100b延伸。再者,第二凹口230沿著裝置基底100的側壁自第一凹口220之第一底部220b朝第一下表面100b延伸,且第三凹口240沿著裝置基底100的側壁自第二凹口230之第二底部230b朝第一下表面100b延伸。 Next, along the dicing streets (not shown) between the wafer regions 120, the device substrate 100 is subjected to a dicing process to form a plurality of individual wafers. After the cutting process is performed, the first recess 220 in the device substrate 100 of each wafer extends from the first upper surface 100a toward the first lower surface 100b along the sidewall of the device substrate 100. Furthermore, the second recess 230 extends from the first bottom 220b of the first recess 220 toward the first lower surface 100b along the sidewall of the device substrate 100, and the third recess 240 follows the sidewall of the device substrate 100 from the second The second bottom portion 230b of the recess 230 extends toward the first lower surface 100b.

請參照第2E圖,提供一第一基底/下基底600及一第二基底380。可透過一黏著層(例如,黏著膠)360,將一第一基底600貼附於第二基底380的上表面上。在本實施例中,第一基底600為晶片(例如,處理器)或中介層。在一實施例中,第一基底600的結構相同於裝置基底100的結構,且第一基底600的製造方法可相同或類似於上述裝置基底100的製造方法。位於第一基底600上或內的部件140’、150’、160’、180’、220’、220a’、220b’、230’、230a’、230b’、240’、240a’、240b’、260’、280’、300’、320’、340’係分別相同於位於裝置基底100上或內的部件140、150、160、180、220、220a、220b、230、230a、230b、240、240a、240b、260、280、300、320、340,此處省略其說明。在其他實施例中,第一基底600的結構可不同於裝置基底100的結構。 Referring to FIG. 2E, a first substrate/lower substrate 600 and a second substrate 380 are provided. A first substrate 600 can be attached to the upper surface of the second substrate 380 through an adhesive layer (eg, adhesive) 360. In the present embodiment, the first substrate 600 is a wafer (eg, a processor) or an interposer. In an embodiment, the structure of the first substrate 600 is the same as that of the device substrate 100, and the manufacturing method of the first substrate 600 may be the same or similar to the manufacturing method of the device substrate 100 described above. Components 140', 150', 160', 180', 220', 220a', 220b', 230', 230a', 230b', 240', 240a', 240b', 260 located on or in the first substrate 600 ', 280', 300', 320', 340' are respectively identical to the components 140, 150, 160, 180, 220, 220a, 220b, 230, 230a, 230b, 240, 240a located on or within the device substrate 100, 240b, 260, 280, 300, 320, 340, and the description thereof is omitted here. In other embodiments, the structure of the first substrate 600 can be different from the structure of the device substrate 100.

在本實施例中,第二基底380可為晶片、中介層或 電路板。以電路板為例,電路板可具有一個或一個以上的導電墊400鄰近於其上表面。類似地,在一實施例中,導電墊400可為單層導電層或具有多層之導電層結構。為簡化圖式,此處僅繪示出由單層導電層所構成的兩個導電墊400作為範例說明。 In this embodiment, the second substrate 380 can be a wafer, an interposer, or Circuit board. Taking a circuit board as an example, the circuit board can have one or more conductive pads 400 adjacent to its upper surface. Similarly, in an embodiment, the conductive pad 400 can be a single conductive layer or a conductive layer structure having multiple layers. To simplify the drawing, only two conductive pads 400 composed of a single conductive layer are illustrated here as an example.

接著,可透過一黏著層(例如,黏著膠)580,將獨立的晶片之裝置基底100貼附於第一基底600的第一上表面600b。在本實施例中,第一基底600的尺寸大於裝置基底100的尺寸,使得裝置基底100不會遮蔽第一基底600的淺凹槽結構。 Next, the device substrate 100 of the individual wafers can be attached to the first upper surface 600b of the first substrate 600 through an adhesive layer (eg, adhesive) 580. In the present embodiment, the size of the first substrate 600 is larger than the size of the device substrate 100 such that the device substrate 100 does not shield the shallow groove structure of the first substrate 600.

請參照第2F圖,可透過焊接(Wire Bonding)製程,在第二基底380上形成接線440及450,其分別電性連接至裝置基底100及第一基底600。舉例來說,接線440之第二端點440b可先形成於第二基底380的其中一個導電墊400上,而接線440之第一端點440a後續形成於延伸至裝置基底100的第一底部220b之重佈線層280上,並與其電性連接。類似地,接線450之第二端點450b可先形成於第二基底380的另一個導電墊400上,而接線450之第一端點450a後續形成於延伸至第一基底600的第一底部220b’之重佈線層280’上,並與其電性連接。在本實施例中,接線440之第二端點440b及/或接線450之第二端點450b為焊接之起始點。再者,接線440及450可包括金或其他適合的導電材料。 Referring to FIG. 2F, wirings 440 and 450 are formed on the second substrate 380 by a wire bonding process, which are electrically connected to the device substrate 100 and the first substrate 600, respectively. For example, the second terminal 440b of the wiring 440 may be formed on one of the conductive pads 400 of the second substrate 380, and the first end 440a of the wiring 440 is subsequently formed on the first bottom 220b extending to the device substrate 100. The wiring layer 280 is electrically connected to the wiring layer 280. Similarly, the second end 450b of the wiring 450 can be formed on the other conductive pad 400 of the second substrate 380, and the first end 450a of the wiring 450 is subsequently formed on the first bottom 220b extending to the first substrate 600. 'The heavy wiring layer 280' is electrically connected thereto. In the present embodiment, the second end 440b of the wire 440 and/or the second end 450b of the wire 450 are the starting points for welding. Further, wires 440 and 450 can include gold or other suitable electrically conductive material.

在一實施例中,接線440之最高部分440c突出於第一上表面100a。在其他實施例中,接線440之最高部分440c可低於第一上表面100a。在一實施例中,接線450之一最高部分450c突出於第一上表面100a。在其他實施例中,接線450之最 高部分450c可低於第一上表面100a。 In an embodiment, the highest portion 440c of the wire 440 protrudes from the first upper surface 100a. In other embodiments, the highest portion 440c of the wire 440 can be lower than the first upper surface 100a. In an embodiment, one of the highest portions 450c of the wire 450 protrudes from the first upper surface 100a. In other embodiments, the wiring 450 is the most The high portion 450c can be lower than the first upper surface 100a.

接著,如第2F圖所示,可透過模塑成型(molding)製程或其他適合的製程,在裝置基底100的第一上表面100a上形成一封裝層460,其可選擇性覆蓋接線440及450、第一基底600及第二基底380或進一步延伸至第一上表面100a上,以於感測區或元件區200上方形成一扁平化接觸表面。在本實施例中,封裝層460可由形塑材料或密封材料所構成。 Next, as shown in FIG. 2F, an encapsulation layer 460 may be formed on the first upper surface 100a of the device substrate 100 through a molding process or other suitable process, which may selectively cover the wires 440 and 450. The first substrate 600 and the second substrate 380 or further extend onto the first upper surface 100a to form a flattening contact surface over the sensing region or the component region 200. In the present embodiment, the encapsulation layer 460 may be formed of a shaped material or a sealing material.

在一實施例中,當接線440之最高部分440c突出於第一上表面100a時,封裝層460於感測區或元件區200之覆蓋厚度H1係決定於接線440之最高部分440c與第一底部220b之間的距離H2與第一凹口220的深度D1之差值(即,H2-D1)。因此藉由調整第一凹口220的深度D1,可以降低封裝層460於感測區或元件區200之覆蓋厚度H1,使得感測區或元件區200之敏感度可提升。 In an embodiment, when the highest portion 440c of the wiring 440 protrudes from the first upper surface 100a, the cover thickness H1 of the encapsulation layer 460 in the sensing region or the component region 200 is determined by the highest portion 440c of the wiring 440 and the first bottom portion. The difference between the distance H2 between 220b and the depth D1 of the first notch 220 (ie, H2-D1). Therefore, by adjusting the depth D1 of the first recess 220, the cover thickness H1 of the encapsulation layer 460 in the sensing region or the component region 200 can be reduced, so that the sensitivity of the sensing region or the component region 200 can be improved.

接著,可透過沉積製程(例如,塗佈製程或其他適合的製程),在封裝層460上形成一裝飾層(未繪示),其可依據設計需求而具有色彩,以顯示具有感測功能的區域。接著,可透過沉積製程(例如,塗佈製程、物理氣相沈積製程、化學氣相沈積製程或其他適合的製程),在裝飾層480上形成一保護層(未繪示,例如藍寶石基底或硬塑膠),以進一步提供耐磨、防刮及高可靠度的表面。 Then, a decorative layer (not shown) may be formed on the encapsulation layer 460 through a deposition process (eg, a coating process or other suitable process), which may have a color according to design requirements to display a sensing function. region. Then, a protective layer (not shown, such as a sapphire substrate or a hard layer) may be formed on the decorative layer 480 through a deposition process (eg, a coating process, a physical vapor deposition process, a chemical vapor deposition process, or other suitable process). Plastic) to further provide a wear-resistant, scratch-resistant and highly reliable surface.

根據本發明的上述實施例,由於接線440之第一端點440a形成於裝置基底100的淺凹槽結構內,可降低封裝層460覆蓋感測區或元件區200之厚度H1,因此能夠提升感測區或元 件區200之敏感度,並縮小晶片堆疊封裝體之尺寸。 According to the above embodiment of the present invention, since the first end point 440a of the wiring 440 is formed in the shallow groove structure of the device substrate 100, the thickness H1 of the encapsulation layer 460 covering the sensing region or the element region 200 can be lowered, thereby enhancing the feeling Zone or element The sensitivity of the area 200 is reduced and the size of the wafer stack package is reduced.

再者,由於可透過在裝置基底100內形成複數連續的凹口來儘可能降低最高部分440c,而並非僅形成單一凹口且將其直接向下延伸,因此可避免去除過多基底材料,使得裝置基底100能夠維持足夠之結構強度,且防止因過度蝕刻造成絕緣層140與基底150之間的界面出現底切現象。再者,藉由形成第二凹口230或是形成第二凹口230及第二凹口240,可增加接線440與第一凹口220之第一底部220b之間距,因此可減少焊接製程期間接線440因碰觸第一凹口220之邊緣而發生短路或斷線的機率。如此一來,可提升晶片堆疊封裝體的品質。 Moreover, since the highest portion 440c can be lowered as much as possible by forming a plurality of continuous notches in the device substrate 100, instead of forming only a single notch and extending it directly downward, it is possible to avoid removing excess substrate material, thereby making the device The substrate 100 is capable of maintaining sufficient structural strength and preventing undercutting of the interface between the insulating layer 140 and the substrate 150 due to over-etching. Moreover, by forming the second notch 230 or forming the second notch 230 and the second notch 240, the distance between the wire 440 and the first bottom portion 220b of the first notch 220 can be increased, thereby reducing the welding process. The probability that the wire 440 is shorted or broken due to touching the edge of the first notch 220. In this way, the quality of the wafer stack package can be improved.

雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可更動與組合上述各種實施例。 While the invention has been described above in terms of the preferred embodiments thereof, which are not intended to limit the invention, the invention may be modified and combined with the various embodiments described above without departing from the spirit and scope of the invention. example.

100‧‧‧裝置基底/上基底 100‧‧‧Device base/upper substrate

100a‧‧‧第一上表面 100a‧‧‧ first upper surface

100b‧‧‧第一下表面 100b‧‧‧ first lower surface

140、140’、260、260’‧‧‧絕緣層 140, 140', 260, 260' ‧ ‧ insulation

150、150’‧‧‧基底 150, 150’ ‧ ‧ base

160、160’‧‧‧信號接墊區 160, 160'‧‧‧ signal pad area

180、180’、320、320’、340、340’‧‧‧開口 180, 180’, 320, 320’, 340, 340’ ‧ ‧ openings

200‧‧‧感測區或元件區 200‧‧‧Sensor or component area

220、220’‧‧‧第一凹口 220, 220’‧‧‧ first notch

220a、220a’‧‧‧第一側壁 220a, 220a’‧‧‧ first side wall

220b、220b’‧‧‧第一底部 220b, 220b’‧‧‧ first bottom

230、230’‧‧‧第二凹口 230, 230’‧‧‧ second notch

230a、230a’‧‧‧第二側壁 230a, 230a’‧‧‧ second side wall

230b、230b’‧‧‧第二底部 230b, 230b’‧‧‧ second bottom

240、240’‧‧‧第三凹口 240, 240’‧‧‧ third notch

240a、240a’‧‧‧第三側壁 240a, 240a’‧‧‧ third side wall

240b、240b’‧‧‧第三底部 240b, 240b’‧‧‧ third bottom

280、280’‧‧‧重佈線層 280, 280'‧‧‧Rewiring layer

300、300’‧‧‧保護層 300, 300’ ‧ ‧ protective layer

360、580‧‧‧黏著層 360, 580‧‧‧ adhesive layer

380‧‧‧第二基底 380‧‧‧Second substrate

400‧‧‧導電墊 400‧‧‧Electrical mat

440、450‧‧‧接線 440, 450‧‧‧ wiring

440a、450a‧‧‧第一端點 440a, 450a‧‧‧ first endpoint

440b、450b‧‧‧第二端點 440b, 450b‧‧‧ second endpoint

440c、450c‧‧‧最高部分 The highest part of 440c, 450c‧‧

460‧‧‧封裝層 460‧‧‧Encapsulation layer

600‧‧‧第一基底/下基底 600‧‧‧First substrate/lower substrate

600a‧‧‧第二上表面 600a‧‧‧Second upper surface

600b‧‧‧第二下表面 600b‧‧‧second lower surface

D1‧‧‧深度 D1‧‧ depth

H1‧‧‧厚度 H1‧‧‧ thickness

H2‧‧‧距離 H2‧‧‧ distance

Claims (23)

一種晶片堆疊封裝體,包括:一裝置基底,具有一第一上表面、一第一下表面及一側壁,其中該裝置基底包括一淺凹槽結構以及鄰近於該第一上表面的一感測區或元件區及一信號接墊區,且其中該淺凹槽結構沿著該裝置基底的該側壁自該第一上表面朝該第一下表面延伸;一重佈線層,電性連接該信號接墊區且延伸至該淺凹槽結構內;一第一基底及一第二基底設置於該第一下表面下方,其中該第一基底位於該裝置基底與該第二基底之間;以及一接線,具有一第一端點及一第二端點,其中該第一端點設置於該淺凹槽結構內且電性連接該重佈線層,且其中該第二端點與該第一基底及/或該第二基底電性連接。 A wafer stack package comprising: a device substrate having a first upper surface, a first lower surface, and a sidewall, wherein the device substrate comprises a shallow recess structure and a sensing adjacent to the first upper surface a region or an element region and a signal pad region, and wherein the shallow groove structure extends from the first upper surface toward the first lower surface along the sidewall of the device substrate; a redistribution layer electrically connecting the signal connection a pad region extending into the shallow groove structure; a first substrate and a second substrate disposed under the first lower surface, wherein the first substrate is located between the device substrate and the second substrate; and a wiring Having a first end point and a second end point, wherein the first end point is disposed in the shallow groove structure and electrically connected to the redistribution layer, and wherein the second end point and the first substrate / or the second substrate is electrically connected. 如申請專利範圍第1項所述之晶片堆疊封裝體,其中該裝置基底為一生物辨識晶片。 The wafer stack package of claim 1, wherein the device substrate is a biometric wafer. 如申請專利範圍第2項所述之晶片堆疊封裝體,其中該生物辨識晶片為一指紋辨識晶片。 The wafer stack package of claim 2, wherein the biometric wafer is a fingerprint identification wafer. 如申請專利範圍第1項所述之晶片堆疊封裝體,其中該第一基底為晶片或中介層。 The wafer stack package of claim 1, wherein the first substrate is a wafer or an interposer. 如申請專利範圍第1項所述之晶片堆疊封裝體,其中該第二基底為晶片、中介層或電路板。 The wafer stack package of claim 1, wherein the second substrate is a wafer, an interposer or a circuit board. 如申請專利範圍第1項所述之晶片堆疊封裝體,其中該淺凹槽結構包括: 一第一凹口,具有一第一側壁及一第一底部,其中該重佈線層延伸至該第一側壁及該第一底部;以及一第二凹口,位於該第一凹口下方,且具有一第二側壁及一第二底部,其中該第二凹口自該第一底部朝該第一下表面延伸。 The wafer stack package of claim 1, wherein the shallow groove structure comprises: a first recess having a first sidewall and a first bottom, wherein the redistribution layer extends to the first sidewall and the first bottom; and a second recess is located below the first recess, and There is a second sidewall and a second bottom, wherein the second recess extends from the first bottom toward the first lower surface. 如申請專利範圍第6項所述之晶片堆疊封裝體,其中該第一底部之橫向寬度大於該第二底部,且其中該接線之該第一端點設置於延伸至該第一底部之該重佈線層上。 The wafer stack package of claim 6, wherein the first bottom has a lateral width greater than the second bottom, and wherein the first end of the wire is disposed at the weight extending to the first bottom On the wiring layer. 如申請專利範圍第6項所述之晶片堆疊封裝體,其中該重佈線層更延伸至該第二側壁及該第二底部,且該接線之該第一端點設置於延伸至該第二底部之該重佈線層上,且其中該第二底部之橫向寬度大於該第一底部。 The wafer stack package of claim 6, wherein the redistribution layer extends further to the second sidewall and the second bottom, and the first end of the wiring is disposed to extend to the second bottom And on the redistribution layer, wherein the second bottom has a lateral width greater than the first bottom. 如申請專利範圍第6項所述之晶片堆疊封裝體,其中該裝置基底包括一絕緣層及一下層基底,且其中該第一凹口之該第一側壁鄰接該絕緣層及部分之該下層基底,且該第二凹口之該第二側壁鄰接該裝置基底內的該下層基底。 The wafer stack package of claim 6, wherein the device substrate comprises an insulating layer and a lower substrate, and wherein the first sidewall of the first recess abuts the insulating layer and a portion of the underlying substrate And the second sidewall of the second recess abuts the underlying substrate within the substrate of the device. 如申請專利範圍第1項所述之晶片堆疊封裝體,其中該接線之該第二端點為焊接之起始點。 The wafer stack package of claim 1, wherein the second end of the wire is a starting point of soldering. 如申請專利範圍第1項所述之晶片堆疊封裝體,其中該第一基底具有一第二上表面、一第二下表面及一側壁,且其中該第一基底包括一另一淺凹槽結構,沿著該第一基底的該側壁自該第二上表面朝該第二下表面延伸。 The wafer stack package of claim 1, wherein the first substrate has a second upper surface, a second lower surface, and a sidewall, and wherein the first substrate comprises a further shallow recess structure. The sidewall along the first substrate extends from the second upper surface toward the second lower surface. 如申請專利範圍第11項所述之晶片堆疊封裝體,其中該接線之該第二端點設置於該另一淺凹槽結構內。 The wafer stack package of claim 11, wherein the second end of the wire is disposed in the other shallow groove structure. 如申請專利範圍第11項所述之晶片堆疊封裝體,更包括一另一接線,具有一第一端點及一第二端點,其中該另一接線之該第一端點設置於該另一淺凹槽結構內,且該另一接線之該第二端點設置於該第二基底上。 The wafer stack package of claim 11, further comprising a further wire having a first end point and a second end point, wherein the first end point of the other wire is disposed on the other A shallow groove structure, and the second end of the other wire is disposed on the second substrate. 如申請專利範圍第1項所述之晶片堆疊封裝體,其中該接線之一最高部分低於該第一上表面。 The wafer stack package of claim 1, wherein a highest portion of the wire is lower than the first upper surface. 如申請專利範圍第1項所述之晶片堆疊封裝體,更包括一封裝層,覆蓋該接線及該第一上表面,於該感測區或元件區上方形成一扁平化接觸表面,其中該接線之一最高部分突出於該第一上表面,且該封裝層於該感測區或元件區上之覆蓋厚度係決定於該接線之該最高部分與該淺凹槽結構之底部之間的距離與該淺凹槽結構的深度之差值。 The wafer stack package of claim 1, further comprising an encapsulation layer covering the wiring and the first upper surface to form a flat contact surface over the sensing region or the component region, wherein the wiring One of the highest portions protrudes from the first upper surface, and a thickness of the encapsulation layer on the sensing region or the component region is determined by a distance between the highest portion of the wiring and a bottom portion of the shallow groove structure. The difference in depth of the shallow groove structure. 如申請專利範圍第1項所述之晶片堆疊封裝體,其中延伸至該淺凹槽結構內的該重佈線層接觸該信號接墊區的一導電墊之側壁。 The wafer stack package of claim 1, wherein the redistribution layer extending into the shallow trench structure contacts a sidewall of a conductive pad of the signal pad region. 一種晶片堆疊封裝體,包括:一上基底,其具有一第一上表面、一第一下表面及一第一側壁,其中該上基底包括:一第一信號接墊區,鄰近於該第一上表面;以及一第一淺凹槽結構,沿著該上基底的該第一側壁自該第一上表面朝該第一下表面延伸;一下基底,其具有一第二上表面、一第二下表面及一第二側壁,其中該下基底包括:一第二信號接墊區,鄰近於該第二上表面;以及 一第二淺凹槽結構,沿著該下基底的該第二側壁自該第二上表面朝該第二下表面延伸;一第一重佈線層,其延伸至該第一淺凹槽結構內,並電性連接該第一信號接墊區;一第二重佈線層,其延伸至該第二淺凹槽結構內,並電性連接該第二信號接墊區;一電路板;一第一接線,設置於該第一淺凹槽結構內,且電性連接該第一重佈線層及該上基底或該電路板;以及一第二接線,設置於該第二淺凹槽結構內,且電性連接該第二重佈線層及該下基底或該電路板。 A wafer stack package includes: an upper substrate having a first upper surface, a first lower surface, and a first sidewall, wherein the upper substrate includes: a first signal pad region adjacent to the first An upper surface; and a first shallow groove structure extending from the first upper surface toward the first lower surface along the first sidewall; a lower substrate having a second upper surface and a second a lower surface and a second sidewall, wherein the lower substrate comprises: a second signal pad region adjacent to the second upper surface; a second shallow groove structure extending along the second upper surface toward the second lower surface along the second sidewall; a first redistribution layer extending into the first shallow groove structure And electrically connecting the first signal pad region; a second redistribution layer extending into the second shallow groove structure and electrically connecting the second signal pad region; a circuit board; a wire disposed in the first shallow groove structure and electrically connected to the first redistribution layer and the upper substrate or the circuit board; and a second wire disposed in the second shallow groove structure And electrically connecting the second redistribution layer and the lower substrate or the circuit board. 如申請專利範圍第17項所述之晶片堆疊封裝體,其中該上基底為一生物辨識晶片。 The wafer stack package of claim 17, wherein the upper substrate is a biometric wafer. 如申請專利範圍第18項所述之晶片堆疊封裝體,其中該生物辨識晶片為一指紋辨識晶片。 The wafer stack package of claim 18, wherein the biometric wafer is a fingerprint identification wafer. 如申請專利範圍第18項所述之晶片堆疊封裝體,其中該下基底為晶片或中介層。 The wafer stack package of claim 18, wherein the lower substrate is a wafer or an interposer. 如申請專利範圍第17項所述之晶片堆疊封裝體,其中該上基底及該下基底為相同的。 The wafer stack package of claim 17, wherein the upper substrate and the lower substrate are the same. 如申請專利範圍第17項所述之晶片堆疊封裝體,其中延伸至該第一淺凹槽結構內的該第一重佈線層接觸該第一信號接墊區的一導電墊之側壁。 The wafer stack package of claim 17, wherein the first redistribution layer extending into the first shallow trench structure contacts a sidewall of a conductive pad of the first signal pad region. 一種晶片堆疊封裝體的製造方法,包括:提供一裝置基底,其具有一第一上表面、一第一下表面及 一側壁,其中該裝置基底包括:一感測區或元件區及一信號接墊區,鄰近於該第一上表面;以及一淺凹槽結構,沿著該裝置基底的該側壁自該第一上表面朝該第一下表面延伸,其中該淺凹槽結構至少具有一第一凹口及一第二凹口,且該第二凹口位於該第一凹口下方;形成一重佈線層,其延伸至該淺凹槽結構內,並電性連接該信號接墊區;於該第一下表面下方提供一第一基底及一第二基底,其中該第一基底位於該裝置基底與該第二基底之間;形成一接線,其具有一第一端點及一第二端點,其中該第一端點設置於該淺凹槽結構內且電性連接該重佈線層,且其中該第二端點設置於該第一基底或該第二基底上,並與其電性連接;以及透過一封裝層覆蓋該接線、該第一上表面、該第一基底及該第二基底,以形成一扁平化接觸表面。 A method of manufacturing a wafer stack package includes: providing a device substrate having a first upper surface and a first lower surface; a sidewall, wherein the device substrate comprises: a sensing region or component region and a signal pad region adjacent to the first upper surface; and a shallow groove structure along the sidewall of the device substrate from the first The upper surface extends toward the first lower surface, wherein the shallow groove structure has at least a first recess and a second recess, and the second recess is located below the first recess; forming a redistribution layer Extending into the shallow groove structure and electrically connecting the signal pad region; providing a first substrate and a second substrate under the first lower surface, wherein the first substrate is located at the device substrate and the second Between the substrates; forming a wire having a first end point and a second end point, wherein the first end point is disposed in the shallow groove structure and electrically connected to the redistribution layer, and wherein the second An end point is disposed on the first substrate or the second substrate and electrically connected thereto; and covering the wiring, the first upper surface, the first substrate and the second substrate through an encapsulation layer to form a flat Contact the surface.
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