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TW201432123A - Method and structure of different color wave plates - Google Patents

Method and structure of different color wave plates Download PDF

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Publication number
TW201432123A
TW201432123A TW102104744A TW102104744A TW201432123A TW 201432123 A TW201432123 A TW 201432123A TW 102104744 A TW102104744 A TW 102104744A TW 102104744 A TW102104744 A TW 102104744A TW 201432123 A TW201432123 A TW 201432123A
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wave plate
wave
wall surface
lower wall
joint
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TW102104744A
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Chinese (zh)
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TWI605180B (en
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Chin-Chia Chiu
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Ming Hao Technology Co Ltd
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Abstract

本發明為異色浪板之製法及結構,其製法至少包含:由第一及第二押出機以不同的時間差分別押出不同或相同色澤之塑料於成型模具之中,並讓第二押出機的塑料得與第一押出機押出之雛型浪板之上壁面為混和狀態,以形成上壁面具備色澤變化之成型浪板,或再設第三押出機以押出軟性塑料,以於成型浪板一體成型有軟性止水條;前述成型浪板再經冷卻成型設備,使得前述成型浪板成為成品浪板,前述成品浪板並為牽引設備牽引前進,之後,再依據所需規格進行裁切,即可製得上、下壁面為不同色澤或增強結構之浪板;其次,浪板之結構,則是設不同或相同色澤之上、下壁面,前述上、下壁面之間設連結補強肋,前述連結補強肋得與前述下壁面為相同之色澤,及位於浪板兩側各設第一及第二搭接部,前述第一及第二搭接部為不同結構,足以讓相鄰之浪板互相搭接結合,並自浪板之峰部以栓設元件栓固於鋼架上。The invention relates to a method and a structure for a different color wave board, which comprises at least: the first and second extruders respectively press different or the same color plastics into the molding die at different time differences, and the plastic of the second extruder is obtained. The upper surface of the surfboard that is pushed out from the first extruder is in a mixed state to form a molding wave plate having a color change on the upper wall surface, or a third extrusion machine is used to push out the soft plastic, so that the molding wave plate is integrally formed with a soft water stop. The forming wave plate is further cooled and molded to make the formed wave plate become a finished wave plate, and the aforementioned wave plate is pulled forward for the traction device, and then, according to the required specifications, the upper and lower wall surfaces can be made different. The color plate or the wavy plate of the reinforcing structure; secondly, the structure of the wave plate is set with different or the same color above and the lower wall surface, and the connecting reinforcing rib is provided between the upper and lower wall surfaces, and the connecting reinforcing rib is the same as the lower wall surface. The color and the first and second overlapping portions are respectively disposed on both sides of the wave board, and the first and second overlapping portions are different structures, which are sufficient for adjacent Corrugated lap joint with each other, and since the peak portion of the corrugated sheet elements are bolted to the bolt provided on the steel.

Description

異色浪板之製法及結構 Method and structure of different color wave plates

本發明係關於異色浪板之製法,尤指一種藉由第一及第二押出機押出塑料之時間差,以分別押出不同或相同色澤之塑料進入成型模具之中,或再設第三押出機以押出軟性塑料,並於成型浪板形成有軟性止水條,如此再經冷卻成型設備之後即成為成品浪板,並以牽引設備牽引前進,之後,再以裁切設備裁切,即可製得上、下壁面為不同或相同色澤或結構之浪板。 The invention relates to a method for manufacturing a different color wave plate, in particular to a time difference between the first and second extruders for extruding plastics, respectively, to push plastics of different or the same color into the molding die, or to set up a third extruder to push out Soft plastic, and formed with a soft water stop strip on the forming wave plate, so that after the cooling molding equipment, it becomes a finished wave board, and is pulled forward by the traction device, and then cut by the cutting device to obtain the upper and lower sides. The wall is a wave board of different or the same color or structure.

本發明之異色浪板之結構,乃是設有不同色澤之上、下壁面,於前述上、下壁面之間設連結補強肋,前述連結補強肋得與前述下壁面為相同之色澤,及位於浪板兩側設第一及第二搭接部,前述第一及第二搭接部為不同結構,足以讓相鄰之浪板互相搭接結合,並於浪板之峰部以栓設元件栓固於鋼架上,作為建築物之屋頂或牆壁者。 The structure of the different color wave plate of the present invention is provided with different color upper and lower wall surfaces, and a connecting reinforcing rib is disposed between the upper and lower wall surfaces, and the connecting reinforcing rib has the same color as the lower wall surface, and is located on the wave board. The first and second overlapping portions are disposed on both sides, and the first and second overlapping portions have different structures, which are sufficient for the adjacent wave plates to be overlapped and joined to each other, and bolted to the steel at the peak of the wave plate by the bolting member On the shelf, as the roof or wall of a building.

按習知之塑膠浪板,如台灣新型第M319958號「建築板材」,或如台灣新型第M329077號「雙層中空塑鋼防熱浪板」,或如台灣新型第M323493號「組合式壁板」,或如台灣新型第M380972號「浪板裝置」,或如台灣發明第I369435號「雙層浪板裝置」等專利權,其共同之特徵,均是於浪板設有上、下壁面,且上、下壁面均為相同色澤,至位於浪板兩側之搭接部,則是以一端銜接於另一端之方式為之。 According to the conventional plastic wave board, such as Taiwan's new type M319958 "Building sheet", or Taiwan's new type M329077 "double-layer hollow plastic steel heat wave board", or Taiwan's new type M323493 "combined siding", or Taiwan The new M380972 "wave plate device", or the invention of the patent No. I369435 "double-layer wave device" in Taiwan, the common feature is that the wave plate is provided with upper and lower walls, and the upper and lower walls are the same. The color, to the lap joints on both sides of the wave board, is such that one end is connected to the other end.

如此,前述各習知先前技術之共同缺點,乃是相鄰之浪板無法充分結合,施工過程中,容易造成搭接部脫出之問題。其次是,各習知 先前技術係由單一押出機押出成型製成,無法區別上、下壁面,欠缺生動活潑感,無法讓建築物屋頂產生較佳之視覺效果。 Thus, the common shortcoming of the prior art prior art is that the adjacent wave plates cannot be fully combined, and the problem of the detachment of the lap portion is easily caused during the construction process. Secondly, the various knowledge The prior art was made by extrusion from a single extruder. It was impossible to distinguish the upper and lower walls, and there was a lack of vividness that could not give the building roof a better visual effect.

為此,本發明者積多年相關押出技術之製造與設計技術,特針對前述習知先前技術之缺點,加以研究,乃創作本案。 To this end, the inventors have accumulated many years of manufacturing and design techniques related to the extrusion technology, and have studied the shortcomings of the prior art described above, and have created the case.

本發明之一目的,乃是提供一種得以製造同色或異色之塑膠浪板,藉以於浪板形成有不同或相同色澤之上、下壁面,藉以提升塑膠浪板之美感與實用價值。 It is an object of the present invention to provide a plastic wave board capable of producing the same color or a different color, whereby the wave plate is formed with different or the same color above and the lower wall surface, thereby enhancing the aesthetic and practical value of the plastic wave board.

本發明之次一目的乃是於製造同色或異色之塑膠浪板時,得以同時一體成形有軟性止水條,藉以提升塑膠浪板之止水效果。 The second object of the present invention is to form a soft water stop strip at the same time when manufacturing a plastic wave board of the same color or a different color, thereby improving the water stopping effect of the plastic wave board.

為達前述目的,本發明之異色浪板之製法,至少設置有第一及第二押出機,前述第一押出機與第二押出機具備押出塑料之時間差,亦即,前述第一押出機與第二押出機於成型模具押出塑料之時間並不相同,使得前述第一押出機先行於成型模具中押出第一雛型浪板,前述第二押出機再押出塑料進入成型模具之中,並讓第二押出機之塑料得以與前述第一押出機押出之雛型浪板之上壁面之塑料互為混和成為第二雛型浪板,前述第二雛型浪板經成型模具之後出口端即成為成型浪板;或再設置第三押出機,得於前述成型浪板一體成型有軟性止水條,如此,於前述成型浪板再經冷卻成型設備後即成為成品浪板,前述成品浪板並為牽引設備牽引前進,最後再以裁切設備依所需規格進行裁切,以製得上、下壁面為不同色澤或結構強度之塑膠浪板。 In order to achieve the above object, the method for manufacturing a different color wave plate of the present invention is provided with at least a first and a second extruder, wherein the first extruder and the second extruder have a time difference between the extrusion of the plastic, that is, the first extruder and the first The time for the two extruders to push out the plastic in the forming mold is not the same, so that the first extruder first pushes out the first prototype wave plate in the molding die, and the second extrusion machine pushes the plastic into the molding die again, and makes the second The plastic of the extruder can be mixed with the plastic on the upper wall of the blank wave plate which is extruded by the first extruder to become the second prototype wave plate, and the second prototype wave plate becomes the molding wave plate after the molding die; or The third extruding machine is provided with a soft water stop strip formed integrally with the forming wave plate. Thus, after the forming wave plate is cooled and molded, the product becomes a finished wave board, and the aforementioned wave board is pulled forward for the traction device, and finally the cutting board is cut. The cutting device is cut according to the required specifications to obtain plastic wave plates with different color or structural strength on the upper and lower walls.

本發明之異色押出浪板之結構,並包含不同色澤之上、下壁面,於前述上、下壁面之間設連結補強肋,並於浪板兩側設第一及第二搭接部,前述第一及第二搭接部為不同結構,足以讓相鄰之浪板互相搭接結合。 The structure of the different color extruding wave plate of the present invention comprises different color upper and lower wall surfaces, and connecting reinforcing ribs between the upper and lower wall surfaces, and first and second overlapping portions are arranged on both sides of the wave board, the first And the second lap joint has a different structure, which is sufficient for the adjacent wave plates to overlap each other.

本發明之異色浪板之結構,乃是於浪板之下壁面之第二搭接 部設有一體成型之軟性止水條,如此,當相鄰之浪板互相搭接結合,得利用前述軟性止水條與位於上壁面第一搭接部之阻水槽相結合,即可防止外部的水分藉由浪板之搭接部產生虹吸效應,致使外部的水分進入室內者。 The structure of the different color wave board of the invention is the second overlap of the wall below the wave board The part is provided with a soft water stop strip integrally formed, so that when the adjacent wave plates are overlapped with each other, the soft water stop strip can be combined with the water blocking groove of the first overlapping portion of the upper wall surface to prevent external Moisture creates a siphon effect by the lap joint of the wave plate, causing external moisture to enter the room.

1‧‧‧第一押出機 1‧‧‧first extruder

2‧‧‧第二押出機 2‧‧‧Second Extender

2a‧‧‧第三押出機 2a‧‧‧ Third Extender

3‧‧‧成型模具 3‧‧‧Molding mould

30‧‧‧開始端 30‧‧‧Starting

4‧‧‧冷卻成型設備 4‧‧‧Cooling molding equipment

5‧‧‧牽引設備 5‧‧‧ traction equipment

6‧‧‧裁切設備 6‧‧‧ cutting equipment

7‧‧‧浪板 7‧‧‧ Wave board

70、71‧‧‧上、下壁面 70, 71‧‧‧ upper and lower walls

7a、7b‧‧‧浪板 7a, 7b‧‧‧ waves

700‧‧‧峰部 700‧‧‧ Peak

701‧‧‧槽部 701‧‧‧ slot department

702‧‧‧加厚層 702‧‧‧ Thickened layer

703‧‧‧栓設線 703‧‧‧plug line

72‧‧‧連結補強肋 72‧‧‧Link reinforcing ribs

73‧‧‧第一搭接部 73‧‧‧First lap

730‧‧‧內結合槽 730‧‧‧with slot

731‧‧‧結合面 731‧‧‧ joint surface

732‧‧‧阻水槽 732‧‧‧resistance sink

732a‧‧‧軟性止水條 732a‧‧‧Soft water stop

732b‧‧‧軟性止水條 732b‧‧‧Soft water stop

733‧‧‧外結合端 733‧‧‧ external joint

W1、W2‧‧‧厚度 W1, W2‧‧‧ thickness

74‧‧‧第二搭接部 74‧‧‧Second lap

71a‧‧‧下壁面 71a‧‧‧ Lower wall

71b‧‧‧壁面 71b‧‧‧ wall

W3‧‧‧厚度 W3‧‧‧ thickness

740‧‧‧內結合端 740‧‧‧Internal end

741‧‧‧外結合端 741‧‧‧ outer joint

8‧‧‧栓設元件 8‧‧‧Equipment components

9‧‧‧鋼架 9‧‧‧ steel frame

圖1是本發明實施例一之製法流程圖。 1 is a flow chart of a method of the first embodiment of the present invention.

圖2是本發明實施例一浪板之側視圖。 Figure 2 is a side elevational view of a wave plate in accordance with an embodiment of the present invention.

圖3是本發明實施例一浪板之部分放大視圖。 Figure 3 is a partial enlarged view of a wave plate according to an embodiment of the present invention.

圖4是本發明實施例一浪板互相搭接前之視圖。 Fig. 4 is a front view of the first embodiment of the present invention in which the waves are overlapped with each other.

圖5A是本發明實施例一浪板之阻水槽之放大視圖。 Fig. 5A is an enlarged plan view showing a water tank of a wave plate according to an embodiment of the present invention.

圖5B是本發明浪板實施例一之阻水槽之另一實施例放大視圖。 Fig. 5B is an enlarged plan view showing another embodiment of the water blocking groove of the first embodiment of the wave plate of the present invention.

圖5C是本發明浪板實施例一之阻水槽之又一實施例放大視圖。 Fig. 5C is an enlarged plan view showing still another embodiment of the water blocking groove of the first embodiment of the wave plate of the present invention.

圖6A是本發明實施例一浪板互相搭接之視圖。 Fig. 6A is a view showing a wave plate overlapping each other according to an embodiment of the present invention.

圖6B是本發明實施例一浪板互相搭接後以栓設元件栓設之視圖。 FIG. 6B is a view showing the bolts being bolted to each other after the wave plates are overlapped with each other according to the embodiment of the present invention.

圖7是本發明實施例二之製法流程圖。 Figure 7 is a flow chart of the method of the second embodiment of the present invention.

圖8是本發明實施例二浪板之側視圖。 Figure 8 is a side elevational view of a second embodiment of the present invention.

圖9是本發明實施例二浪板之部分放大視圖。 Figure 9 is a partial enlarged view of a wave plate according to a second embodiment of the present invention.

圖10是本發明實施例二浪板互相搭接前之視圖。 Figure 10 is a front view of the second embodiment of the present invention before the waves are overlapped with each other.

圖11A是本發明實施例二浪板之阻水槽之放大視圖。 Fig. 11A is an enlarged plan view showing the water tank of the second embodiment of the present invention.

圖11B是本發明實施例二浪板之阻水槽之另一實施例放大視圖。 Fig. 11B is an enlarged plan view showing another embodiment of the water stop of the wave plate according to the second embodiment of the present invention.

圖11C是本發明實施例二浪板之阻水槽之又一實施例放大視圖。 Fig. 11C is an enlarged plan view showing still another embodiment of the water tank of the second embodiment of the present invention.

圖12A是本發明實施例二浪板互相搭接之視圖。 Fig. 12A is a view showing the wave plates overlapping each other according to the second embodiment of the present invention.

圖12B是本發明實施例二浪板互相搭接後以栓設元件栓設之視圖。 Fig. 12B is a view showing the bolting of the plugging member after the wave plates of the second embodiment of the present invention are overlapped with each other.

圖13是本發明浪板之另一實施例之側視圖。 Figure 13 is a side elevational view of another embodiment of the wave plate of the present invention.

如此,為使 貴審查員得以充分了解本發明之異色浪板之製法及結構,茲依附圖示說明如下:如圖1所示,為本發明實施例一之異色浪板之製法流程圖, 前述製法包含:第一押出機1、第二押出機2及第三押出機2a,前述第一、第二及第三押出機1、2、2a具備押出時間差,並以第一及第二押出機1、2分別押出不同或相同色澤之塑料進入成型模具3中,而以第三押出機2a押出軟性塑料於成型模具中。前述成型模具3之模槽係依據浪板之形狀而設置,且限制第一及第二押出機1、2各自押出之不同色澤之塑料得以分別進入其對應之模槽中,並限制第三押出機2a所押出之少量軟性塑料於成型模具之對應模槽中。 In this way, in order to enable the examiner to fully understand the manufacturing method and structure of the heterochromatic wave board of the present invention, the following is a schematic diagram of the following: FIG. 1 is a flow chart of the method for manufacturing the different color wave board according to the first embodiment of the present invention. The foregoing method includes: a first extruder 1, a second extruder 2, and a third extruder 2a, wherein the first, second, and third extruders 1, 2, and 2a have an extrusion time difference, and are first and second. The machines 1, 2 respectively push plastics of different or the same color into the molding die 3, and the third extruder 2a pushes out the soft plastic in the molding die. The cavity of the molding die 3 is arranged according to the shape of the wave plate, and the plastics of different colors which are respectively restricted by the first and second extruders 1 and 2 are respectively inserted into the corresponding molding grooves, and the third extruder is restricted. A small amount of soft plastic extruded from 2a is placed in the corresponding cavity of the molding die.

前述第一押出機1係自前述成型模具3之最開始端30押出塑料進入成型模具中,以於成型模具之模槽中成型有第一雛型浪板,前述第一雛型浪板於到達第二押出機2時,前述第二押出機2再押出與前述第一押出機1押出之塑料為相同或不同顏色之塑料,或者成分稍有不同之塑料進入成型模具3之中。如此,即可於前述第一押出機1押出之第一雛型浪板之上壁面以為前述第二押出機2押出之塑料混和,目的是要讓第一雛型浪板之上壁面與浪板之其他部位成為不同色澤,或產生不同的耐候性,或強化浪板上壁面之結構強度而形成第二雛形浪板,且再以第三押出機2a於前述第一雛型浪板到達第二押出機2前,或前述第一雛型浪板經第二押出機2後成為第二雛形浪板時,再將軟性塑料押入成型模具3之對應模槽中,即可於前述第一雛型浪板或第二雛型浪板之搭接部一體成型有軟性止水條,而後前述第二雛型浪板再經成型模具即可成為成型浪板,前述成型浪板再經冷卻成型設備4為適當之冷卻成型,以防止浪板變形,即可讓浪板依據預設之形狀成型為成品浪板。前述成品浪板再經由牽引設備5向前牽引前進,之後,再藉由裁切設備6依據所需規格進行裁切,即可完成本發明之浪板異色共押出之製造。 The first extruder 1 pushes the plastic into the molding die from the beginning end 30 of the molding die 3, so that the first prototype wave plate is formed in the cavity of the molding die, and the first prototype wave plate reaches the second When the machine 2 is pushed out, the second extruder 2 re-insers the plastic of the same or different color as the plastic extruded from the first extruder 1, or the plastic having a slightly different composition enters the molding die 3. In this way, the upper wall of the first prototype wave plate which is pushed out by the first extruder 1 can be mixed with the plastic extruded by the second extrusion machine 2, and the purpose is to make the upper wall of the first prototype wave board and other parts of the wave board Become different color, or produce different weather resistance, or strengthen the structural strength of the wall surface of the corrugated board to form a second prototype wave board, and then reach the second extruder 2 by the third extruder 2a before the first prototype wave board, or When the first prototype wave plate passes through the second extruder 2 and becomes the second prototype wave plate, the soft plastic is pushed into the corresponding cavity of the molding die 3, and the first prototype wave plate or the second prototype wave plate can be used. The lap joint is integrally formed with a soft water stop strip, and then the second prototype wave plate can be formed into a molding wave plate through the molding die, and the formed wave plate is further cooled and formed by the cooling forming device 4 to prevent deformation of the wave plate. Let the wave board be shaped into a finished wave board according to the preset shape. The aforementioned finished wave board is further pulled forward by the traction device 5, and then the cutting device 6 is cut according to the required specifications, thereby completing the manufacture of the wave board color difference co-extrusion of the present invention.

如圖2~6B,為本發明實施例一之異色浪板之結構,本發明之浪板7,乃設有不同或相同色澤之上、下壁面70、71,於製造過程中,前述押出機2押出之塑料,並可被添加耐候性的原料,如此以加強上壁面70之耐候性,且於前述上、下壁面70、71之間設連結補強肋72,前述連結補強肋72得為任意形狀,如圖3之條狀,或如圖13之三角狀,均無不 可。前述浪板形成有峰部700與槽部701。 2 to 6B, the structure of the different color wave plate according to the first embodiment of the present invention, the wave plate 7 of the present invention is provided with different or the same color and the lower wall surface 70, 71. In the manufacturing process, the foregoing extruder 2 is pushed out. The plastic material may be added with a weather-resistant material to enhance the weather resistance of the upper wall surface 70, and a connection reinforcing rib 72 is provided between the upper and lower wall surfaces 70 and 71, and the connection reinforcing rib 72 has an arbitrary shape. As shown in Figure 3, or as shown in Figure 13, the triangle, all without can. The wave plate is formed with a peak portion 700 and a groove portion 701.

如圖4~6B,前述連結補強肋72得與前述下壁面71為相同或不同之色澤,但以相同色澤較理想,用以區別上壁面之色澤特徵,又於前述浪板7之兩側設第一搭接部73及第二搭接部74,前述第一搭接部73及第二搭接部74為不同結構。如圖4,前述第一搭接部73之上、下壁面70、71a之厚度W1並小於前述浪板7之上、下壁面70、71之厚度W2,如此於下壁面71a之下方乃形成內結合槽730及結合面731(可由下壁面71之一側對應觀察),且於下壁面71a設置有阻水槽732,並於末端形成適當之外結合端733。 4 to 6B, the connecting reinforcing ribs 72 have the same or different color as the lower wall surface 71, but are preferably of the same color to distinguish the color characteristics of the upper wall surface, and are provided on both sides of the wave board 7 The first overlapping portion 73 and the second overlapping portion 74 have different structures. 4, the thickness W1 of the upper and lower wall surfaces 70, 71a of the first overlapping portion 73 is smaller than the thickness W2 of the upper and lower wall surfaces 70, 71 of the wave plate 7, so that the inner layer is formed below the lower wall surface 71a. The groove 730 and the joint surface 731 (which can be viewed from one side of the lower wall surface 71) are provided with a water blocking groove 732 on the lower wall surface 71a, and a suitable outer joint end 733 is formed at the end.

如圖4、5A~5C,前述下壁面71a所設置之阻水槽732得為圓弧形,或倒三角形,或方形,均無不可。如圖4、6A及6B,於前述組水槽的對應位置,可於第二搭接部74設有一體成型的軟性止水條732a,於相鄰浪板互為搭接時,得以充分阻斷水分往內滲入之問題。再如圖4,前述第二搭接部74之壁面71b為單層壁面之狀態,使得前述第二搭接部74之壁面71b之厚度W3極小於前述浪板7之上、下壁面70、71之厚度W2,且其厚度W3並接近於前述第一搭接部73之內結合槽730,再於第二搭接部74之內側設內結合端740,而於第二搭接部74之外側設外結合端741。 4, 5A to 5C, the water blocking groove 732 provided in the lower wall surface 71a has a circular arc shape, or an inverted triangle or a square shape. 4, 6A and 6B, in the corresponding position of the set of water tanks, an integrally formed soft waterstop 732a can be provided on the second lap portion 74 to fully block the moisture when the adjacent waves are overlapped with each other. Infiltration problems. 4, the wall surface 71b of the second overlapping portion 74 is in the state of a single wall surface, such that the thickness W3 of the wall surface 71b of the second overlapping portion 74 is extremely smaller than the upper and lower wall surfaces 70, 71 of the wave plate 7 The thickness W2 is different from the inner joint groove 730 of the first overlapping portion 73, and the inner joint end 740 is disposed on the inner side of the second overlapping portion 74, and is disposed on the outer side of the second overlapping portion 74. The outer joint end 741.

如圖6A及6B,當相鄰浪板互相銜接時,係以浪板7a之第一搭接部73與浪板7b之第二搭接部74互相結合,此時,乃是以前述第一搭接部73之外結合端733與第二搭接部74之內結合槽740相結合,並以前述第二搭接部74之壁面71b容設於前述第一搭接部73之結合面731,且以前述第二搭接部74之外結合端741與前述第一搭接部73之內結合槽730相結合,即可讓相鄰浪板完成初始之結合,再利用前述搭接部所設之阻水槽732,足以防止水分滲入浪板之內側。 6A and 6B, when the adjacent waves are connected to each other, the first overlapping portion 73 of the wave plate 7a and the second overlapping portion 74 of the wave plate 7b are combined with each other. In this case, the first overlapping portion is the first overlapping portion. The outer joint end 733 is coupled to the inner joint groove 740 of the second overlap portion 74, and is disposed on the joint surface 731 of the first overlap portion 73 by the wall surface 71b of the second overlap portion 74, and The outer joint end 741 of the second lap portion 74 is combined with the inner joint groove 730 of the first lap joint portion 73 to complete the initial joint of the adjacent slabs, and the gully provided by the lap joint is used. 732, enough to prevent moisture from seeping into the inside of the wave board.

如圖3、4、6A及6B,於前述浪板之峰部700之部分範圍並設有加厚層702及栓設線703,目的是當相鄰浪板互相搭接後,得以讓 栓設元件8準確栓設成一直線,並順利栓設到鋼架9,且可防止浪板斷裂或產生裂痕,提升塑膠浪板之耐用度與實用價值。 As shown in FIGS. 3, 4, 6A and 6B, a thick layer 702 and a tying line 703 are provided in a portion of the peak portion 700 of the wave plate, so that the adjacent waves can be overlapped after each other. The bolting component 8 is accurately bolted into a straight line and smoothly bolted to the steel frame 9, and the wave plate is prevented from being broken or cracked, thereby improving the durability and practical value of the plastic wave board.

如圖7所示,為本發明實施例二之異色浪板之製法流程圖,前述製法並包含有第一押出機1與第二押出機2,前述第一及第二押出機1、2具備押出時間差,以分別押出不同或相同色澤之塑料進入成型模具3中,前述成型模具之模槽係依據浪板之形狀而設置,且限制第一及第二押出機1、2各自押出之不同色澤之塑料得以分別進入其對應之模槽中。前述第一押出機1係自前述成型模具3之最開始端30押出塑料進入成型模具中,以於成型模具之模槽中成型有第一雛型浪板,前述第一雛型浪板於到達第二押出機2時,前述第二押出機2再押出與前述第一押出機1押出之塑料為相同或不同顏色之塑料,或者成分稍有不同之塑料進入成型模具3之中。如此,即可於前述第一押出機1押出之雛型浪板之上壁面以為前述第二押出機2押出之塑料混和,目的是要讓雛型浪板之上壁面與浪板之其他部位成為不同色澤,或產生不同的耐候性,或強化浪板上壁面之結構強度而形成第二雛型浪板,而前述第二雛型浪板經成型模具後即成為成型浪板,前述成型浪板再經冷卻成型設備4為適當之冷卻成型,以防止浪板變形,即可讓浪板依據預設之形狀成型為成品浪板。前述成品浪板再經由牽引設備5向前牽引前進,之後,再藉由裁切設備6依據所需規格進行裁切,即可完成本發明之浪板異色共押出之製造。 FIG. 7 is a flowchart of a method for manufacturing a different color wave plate according to Embodiment 2 of the present invention. The foregoing method includes a first extruder 1 and a second extruder 2, and the first and second extruders 1 and 2 are extruded. The time difference is used to respectively push out plastics of different or the same color into the molding die 3, and the cavity of the molding die is set according to the shape of the wave plate, and the plastics of different colors of the first and second extruders 1 and 2 are respectively restrained. It is possible to enter its corresponding cavity separately. The first extruder 1 pushes the plastic into the molding die from the beginning end 30 of the molding die 3, so that the first prototype wave plate is formed in the cavity of the molding die, and the first prototype wave plate reaches the second When the machine 2 is pushed out, the second extruder 2 re-insers the plastic of the same or different color as the plastic extruded from the first extruder 1, or the plastic having a slightly different composition enters the molding die 3. In this way, the upper wall of the prototype wave plate which is pushed out by the first extruder 1 can be mixed with the plastic extruded by the second extruder 2, and the purpose is to make the upper wall of the prototype wave plate and the other parts of the wave plate have different colors. Or to produce different weather resistance, or to strengthen the structural strength of the wall surface of the corrugated board to form a second prototype wave board, and the second prototype wave board becomes a molding wave board after forming the mold, and the formed wave board is further cooled by the cooling molding device 4 The cooling is formed to prevent the wave plate from being deformed, so that the wave plate can be formed into a finished wave plate according to a preset shape. The aforementioned finished wave board is further pulled forward by the traction device 5, and then the cutting device 6 is cut according to the required specifications, thereby completing the manufacture of the wave board color difference co-extrusion of the present invention.

如圖8~13,為本發明之異色浪板之結構,本發明之浪板7,乃設有不同或相同色澤之上、下壁面70、71,於製造過程中,前述押出機2押出之塑料,並可被添加耐候性的原料,如此以加強上壁面70之耐候性,且於前述上、下壁面70、71之間設連結補強肋72,前述連結補強肋72得為任意形狀,如圖9之條狀,或如圖13之三角狀,均無不可。前述浪板形成有峰部700與槽部701。 8 to 13, in the structure of the heterochromatic wave board of the present invention, the wave board 7 of the present invention is provided with different or the same color upper and lower wall surfaces 70, 71, and the plastic extruded by the extruding machine 2 during the manufacturing process, The weather-resistant material can be added to enhance the weather resistance of the upper wall surface 70, and the reinforcing ribs 72 are provided between the upper and lower wall surfaces 70 and 71. The connecting reinforcing ribs 72 have an arbitrary shape, as shown in FIG. The strip shape, or the triangular shape as shown in Figure 13, is indispensable. The wave plate is formed with a peak portion 700 and a groove portion 701.

如圖10~12B,前述連結補強肋72得與前述下壁面71為相同或不同之色澤,但以相同色澤較理想,用以區別上壁面之色澤特徵, 又於前述浪板7之兩側設第一搭接部73及第二搭接部74,前述第一搭接部73及第二搭接部74為不同結構。如圖10,前述第一搭接部73之上、下壁面70、71a之厚度W1並小於前述浪板7之上、下壁面70、71之厚度W2,如此於下壁面71a之下方乃形成內結合槽730及結合面731(可由下壁面71之一側對應觀察),且於下壁面71a設置有阻水槽732,並於末端形成適當之外結合端733。 10 to 12B, the connecting reinforcing ribs 72 have the same or different color as the lower wall surface 71, but are preferably of the same color to distinguish the color characteristics of the upper wall surface. Further, a first lap portion 73 and a second lap portion 74 are provided on both sides of the wave plate 7, and the first lap portion 73 and the second lap portion 74 have different structures. As shown in FIG. 10, the thickness W1 of the upper and lower wall surfaces 70, 71a of the first overlapping portion 73 is smaller than the thickness W2 of the upper and lower wall surfaces 70, 71 of the wave plate 7, so that the inner layer is formed below the lower wall surface 71a. The groove 730 and the joint surface 731 (which can be viewed from one side of the lower wall surface 71) are provided with a water blocking groove 732 on the lower wall surface 71a, and a suitable outer joint end 733 is formed at the end.

如圖10、11A、11B及11C,前述下壁面71a所設置之阻水槽732得為圓弧形,或倒三角形,或方形,均無不可。或如圖10、12A及12B,可於阻水槽732另行設置軟性止水條732b,以充分阻斷水分往內滲入之問題。如圖10,前述第二搭接部74之壁面71b為單層壁面之狀態,使得前述第二搭接部74之壁面71b之厚度W3極小於前述浪板7之上、下壁面70、71之厚度W2,且其厚度W3並接近於前述第一搭接部73之內結合槽730,再於第二搭接部74之內側設內結合端740,而於第二搭接部74之外側設外結合端741。 10, 11A, 11B and 11C, the water blocking groove 732 provided in the lower wall surface 71a has a circular arc shape, or an inverted triangle or a square shape. Alternatively, as shown in FIGS. 10, 12A and 12B, a soft water stop strip 732b may be separately provided in the water blocking groove 732 to sufficiently block the problem of moisture infiltration. As shown in FIG. 10, the wall surface 71b of the second overlapping portion 74 is in the state of a single wall surface, such that the thickness W3 of the wall surface 71b of the second overlapping portion 74 is extremely smaller than the thickness of the upper and lower wall surfaces 70, 71 of the wave plate 7. W2, and the thickness W3 is close to the inner joint groove 730 of the first lap portion 73, and the inner joint end 740 is disposed on the inner side of the second lap portion 74, and is disposed outside the second lap portion 74. Bond end 741.

如圖12A及12B,當相鄰浪板互相銜接時,係以浪板7a之第一搭接部73與浪板7b之第二搭接部74互相結合,此時,乃是以前述第一搭接部73之外結合端733與第二搭接部74之內結合槽740相結合,並以前述第二搭接部74之壁面71b容設於前述第一搭接部73之結合面731,且以前述第二搭接部74之外結合端741與前述第一搭接部73之內結合槽730相結合,即可讓相鄰浪板完成初始之結合,再利用前述搭接部所設之阻水槽732,足以防止水分滲入浪板之內側。 12A and 12B, when the adjacent waves are connected to each other, the first overlapping portion 73 of the wave plate 7a and the second overlapping portion 74 of the wave plate 7b are combined with each other. In this case, the first overlapping portion is the first overlapping portion. The outer joint end 733 is coupled to the inner joint groove 740 of the second overlap portion 74, and is disposed on the joint surface 731 of the first overlap portion 73 by the wall surface 71b of the second overlap portion 74, and The outer joint end 741 of the second lap portion 74 is combined with the inner joint groove 730 of the first lap joint portion 73 to complete the initial joint of the adjacent slabs, and the gully provided by the lap joint is used. 732, enough to prevent moisture from seeping into the inside of the wave board.

如圖9、10、12A及12B,於前述浪板之峰部700之部分範圍並設有加厚層702及栓設線703,目的是當相鄰浪板互相搭接後,得以讓栓設元件8準確栓設成一直線,並順利栓設到鋼架9,且可防止浪板斷裂或產生裂痕,提升塑膠浪板之耐用度與實用價值。 As shown in FIGS. 9, 10, 12A and 12B, a thick layer 702 and a tying line 703 are provided in a portion of the peak portion 700 of the wave plate. The purpose is to allow the plugging member 8 when the adjacent waves overlap each other. Accurately bolted into a straight line, and smoothly bolted to the steel frame 9, and can prevent the wave plate from breaking or cracking, and improve the durability and practical value of the plastic wave board.

綜上所述,本發明之異色浪板之製法及結構,得以充分解決塑膠浪板過度單調之外觀,且得以解決相鄰浪板間之搭接結合之問題,並 可除去栓設元件鎖合進入浪板時發生斷裂之困擾,為本案之組成。 In summary, the method and structure of the different color wave board of the present invention can fully solve the excessive monotonous appearance of the plastic wave board, and can solve the problem of overlapping and bonding between adjacent wave boards, and It can eliminate the trouble of the breakage of the plugging component when it enters the wave board, which is the composition of this case.

7a、7b‧‧‧浪板 7a, 7b‧‧‧ waves

70、71‧‧‧上、下壁面 70, 71‧‧‧ upper and lower walls

72‧‧‧連結補強肋 72‧‧‧Link reinforcing ribs

73‧‧‧第一搭接部 73‧‧‧First lap

730‧‧‧內結合槽 730‧‧‧with slot

731‧‧‧結合面 731‧‧‧ joint surface

732‧‧‧阻水槽 732‧‧‧resistance sink

732a‧‧‧軟性止水條 732a‧‧‧Soft water stop

733‧‧‧外結合端 733‧‧‧ external joint

74‧‧‧第二搭接部 74‧‧‧Second lap

71a‧‧‧下壁面 71a‧‧‧ Lower wall

71b‧‧‧壁面 71b‧‧‧ wall

740‧‧‧內結合端 740‧‧‧Internal end

741‧‧‧外結合端 741‧‧‧ outer joint

700‧‧‧峰部 700‧‧‧ Peak

702‧‧‧加厚層 702‧‧‧ Thickened layer

703‧‧‧栓設線 703‧‧‧plug line

9‧‧‧鋼架 9‧‧‧ steel frame

Claims (10)

一種異色浪板之製法,至少包含:第一押出機、第二押出機及第三押出機,前述第一、第二及第三押出機具備押出時間差,並以第一及第二押出機分別押出不同或相同色澤之塑料進入成型模具中,以第三押出機押出軟性塑料於成型模具中;並以前述第一押出機先行於成型模具中押出第一雛型浪板,之後,前述第二押出機再押出塑料進入成型模具之中,並讓前述第二押出機之塑料得以與前述第一雛型浪板之上壁面之塑料互為混和成為第二雛型浪板;再以第三押出機於前述第一雛型浪板到達第二押出機前,或於前述第一雛型浪板經第二押出機後成為第二雛形浪板時,再將軟性塑料押入成型模具之對應模槽中,即可於前述第一雛型浪板或第二雛型浪板之一搭接部一體成型有軟性止水條;前述包含有軟性止水條的第二雛型浪板再經成型模具之後出口端即可成為成型浪板,前述成型浪板再經冷卻成型設備為適當之冷卻成型即可成為成品浪板;前述成品浪板再經由牽引設備牽引前進,最後再依所需規格進行裁切,以製得上、下壁面為不同色澤或結構強度之塑膠浪板之製造。 The method for manufacturing a different color wave plate comprises at least: a first extruder, a second extruder and a third extruder, wherein the first, second and third extruders have a time difference of extrusion, and are respectively extruded by the first and second extruders. The plastic of different or the same color enters the molding die, and the soft plastic is extruded into the molding die by the third extruder; and the first prototype is first pushed into the molding die by the first extruder, and then the second extrusion machine Re-pressing the plastic into the molding die, and allowing the plastic of the second extruder to be mixed with the plastic of the upper wall of the first prototype to become the second prototype; and then the third extruder is used in the foregoing When a prototype wave plate reaches the second extrusion machine, or after the first prototype wave plate becomes the second prototype wave plate through the second extrusion machine, the soft plastic is pushed into the corresponding cavity of the molding die, and the foregoing One of the first wave type or the second type of wave board is integrally formed with a soft water stop strip; the second type of wave board including the soft water stop strip can be passed through the molding die and then the outlet end can be In order to form the wave board, the formed wave board can be used as a finished wave board by suitable cooling forming equipment; the above-mentioned finished wave board is further pulled by the traction equipment, and finally cut according to the required specifications to obtain the upper and lower wall surfaces. Manufacture of plastic wave boards of different color or structural strength. 一種異色浪板之製法,至少包含:第一及第二押出機,前述第一押出機與第二押出機具備押出塑料之時間差,使得前述第一押出機與第二押出機於成型模具押出塑料之時間不同,前述第一押出機係先行於成型模具中押出第一雛型浪板,之後,前述第二押出機再押出塑料進入成型模具之中,並讓前述第二押出機之塑料得以與前述第一雛型浪板之上壁面之塑料互為混和成為第二雛型浪板,前述第二雛型浪板經成型模具之後出口端成為成型浪板;前述成型浪板再經冷卻成型設備即可成為成品浪板;前述成品浪板經牽引設備牽引前進,最後再依所需規格進行裁切,以製得上、下壁面為不同色澤或結構強度之塑膠浪板之製造。 The method for manufacturing a different color wave board comprises at least: first and second extruding machines, wherein the first extruding machine and the second extruding machine have a time difference of extruding plastic, so that the first extruding machine and the second extruding machine push out the plastic in the forming die Different time, the first extrusion machine first pushes out the first prototype wave plate in the molding die, and then the second extrusion machine re-extends the plastic into the molding die, and allows the plastic of the second extrusion machine to be the same as the foregoing The plastics on the upper wall of a prototype wave plate are mixed with each other to become the second prototype wave plate, and the second prototype wave plate becomes a molding wave plate after the molding die; the formed wave plate can be a finished wave plate through the cooling molding device; The finished wave board is pulled forward by the traction equipment, and finally cut according to the required specifications to manufacture the plastic wave board with different color or structural strength on the upper and lower walls. 依請求項1或2所述之異色浪板之製法,其中成型模具之模槽係依據浪板之形狀而設置,且第一及第二押出機得押出不同或相同色澤之塑料,以分別進入其對應之模槽中。 The method for manufacturing a different color wave plate according to claim 1 or 2, wherein the cavity of the molding die is set according to the shape of the wave plate, and the first and second extruders are forced to press plastics of different or the same color to respectively enter the corresponding In the cavity of the mold. 一種異色浪板之結構,至少包含:設不同色澤之上、下壁面,且形成有峰部與槽部,於前述上、下壁面之間設連結補強肋,前述連結補強肋得與前述上壁面或下壁面為相同色澤;前述浪板兩側設第一搭接部與第二搭接部,其中第一搭接部之上、下壁面之厚度W1並小於前述浪板之上、下壁面之厚度W2,如此乃於前述第一搭接部之下壁面形成內結合槽及結合面,或同時設置有阻水槽,並於末端形成外結合端;前述第二搭接部設壁面,前述壁面之厚度W3小於前述浪板之上、下壁面之厚度W2,前述壁面之厚度W3接近於前述第一搭接部之內結合槽,再於前述第二搭接部之內側設內結合端,而於前述第二搭接部之外側設外結合端,並於第二搭接部一體成型有軟性止水條;如此,當相鄰浪板互相銜接時,係以其中一浪板之第一搭接部與另一浪板之第二搭接部互相結合,此時,乃是以前述第一搭接部之外結合端與第二搭接部之內結合槽相結合,並以前述第二搭接部之壁面容設於前述第一搭接部之結合面,且以前述第二搭接部之外結合端與前述第一搭接部之內結合槽相結合,即可讓相鄰浪板完成初始之卡合結合。 The structure of the different color wave plate includes at least a different color upper and lower wall surface, and a peak portion and a groove portion are formed, and a connecting reinforcing rib is disposed between the upper and lower wall surfaces, and the connecting reinforcing rib is obtained from the upper wall surface or The lower wall surface has the same color; the first lap portion and the second lap portion are disposed on both sides of the wave plate, wherein the thickness W1 of the upper and lower wall surfaces of the first lap portion is smaller than the thickness W2 of the upper and lower wall surfaces of the wave plate, The inner joint groove and the joint surface are formed on the lower wall surface of the first lap portion, or the water blocking groove is disposed at the same time, and the outer joint end is formed at the end; the second lap portion is provided with the wall surface, and the thickness W3 of the wall surface is smaller than The thickness W2 of the upper and lower wall surfaces of the wave plate, the thickness W3 of the wall surface is close to the inner joint groove of the first overlapping portion, and the inner joint end is disposed on the inner side of the second overlapping portion, and the second overlapping portion is An outer joint end is disposed on the outer side of the joint portion, and a soft water stop strip is integrally formed on the second joint portion; thus, when the adjacent wave plates are connected to each other, the first overlap portion of one of the wave plates and the other wave plate are The second lap joints are combined with each other In this case, the outer overlapping end of the first overlapping portion is combined with the inner connecting groove of the second overlapping portion, and the wall surface of the second overlapping portion is accommodated in the first overlapping portion. The joint surface, and the outer joint end of the second lap joint is combined with the inner joint groove of the first lap joint, so that the adjacent wave board can complete the initial snap joint. 一種異色浪板之結構,至少包含:設不同色澤之上、下壁面,且形成有峰部與槽部,於前述上、下壁面之間設連結補強肋,前述連結補強肋得與前述上壁面或下壁面為相同色澤;前述浪板兩側設第一搭接部與第二搭接部,其中第一搭接部之上、下壁面之厚度W1並小於前述浪板之上、下壁面之厚度W2,如此乃於前述第一搭接部之下壁面形成內結合槽及結合面,或同時設置有阻水槽,並於末端形成外結合端;前述第二搭接部設壁面,前述壁面之厚度W3小於前述浪板之上、下壁面之厚度W2,前述壁面之厚度W3接近於前述第一搭接部之內結合槽,再於前述第二搭接部之內側設內結合端,而於前述第二搭接部之外側設外結合端;如此,當相鄰浪板互相銜接時,係以其中一浪板之第一搭接部與另一浪板之第二搭接部互相結合,此時,乃是以前述第一搭接部之外結合端與第二搭接部之內結合槽相結合,並以前述第二搭接部之壁面容設於前述第一搭接部之結合面,且以前述第二搭接部之外結合端與前述第一搭接部之內結合槽相結合,即 可讓相鄰浪板完成初始之卡合結合。 The structure of the different color wave plate includes at least a different color upper and lower wall surface, and a peak portion and a groove portion are formed, and a connecting reinforcing rib is disposed between the upper and lower wall surfaces, and the connecting reinforcing rib is obtained from the upper wall surface or The lower wall surface has the same color; the first lap portion and the second lap portion are disposed on both sides of the wave plate, wherein the thickness W1 of the upper and lower wall surfaces of the first lap portion is smaller than the thickness W2 of the upper and lower wall surfaces of the wave plate, The inner joint groove and the joint surface are formed on the lower wall surface of the first lap portion, or the water blocking groove is disposed at the same time, and the outer joint end is formed at the end; the second lap portion is provided with the wall surface, and the thickness W3 of the wall surface is smaller than The thickness W2 of the upper and lower wall surfaces of the wave plate, the thickness W3 of the wall surface is close to the inner joint groove of the first overlapping portion, and the inner joint end is disposed on the inner side of the second overlapping portion, and the second overlapping portion is The outer joint end is provided on the outer side of the joint portion; thus, when the adjacent wave plates are connected to each other, the first overlapping portion of one of the wave plates is combined with the second overlapping portion of the other wave plate, at this time, Combined with the first lap The end is combined with the inner connecting groove of the second overlapping portion, and the wall surface of the second overlapping portion is received on the joint surface of the first overlapping portion, and the outer connecting end of the second overlapping portion is The inner joint groove of the first lap joint is combined, that is, Allows adjacent waves to complete the initial snap fit. 依請求項4或5所述之異色浪板之結構,其中並於浪板之峰部部分範圍設加厚層及栓設線,當相鄰浪板互相搭接後,得以讓栓設元件準確栓設成一直線,並順利栓設到鋼架,且可防止浪板斷裂或產生裂痕。 The structure of the different color wave plate according to claim 4 or 5, wherein a thick layer and a bolting line are arranged in a portion of the peak portion of the wave board, and when the adjacent wave plates are overlapped with each other, the plugging component is accurately bolted into A straight line, and smoothly bolted to the steel frame, and can prevent the wave board from breaking or cracking. 依請求項4或5所述之異色浪板之結構,其中浪板之連結補強肋得為條狀,或三角狀。 The structure of the different color wave plate according to claim 4 or 5, wherein the connecting reinforcing rib of the wave plate is strip-shaped or triangular. 依請求項4或5所述之異色浪板之結構,其中連結補強肋得與下壁面為相同色澤。 The structure of the different color wave plate according to claim 4 or 5, wherein the connecting reinforcing rib has the same color as the lower wall surface. 依請求項4或5所述之異色浪板之結構,其中得於第一搭接部設阻水槽,前述阻水槽得為弧形,或倒三角形,或方形,於相鄰浪板互相搭接後,足以防止水分滲入浪板內側。 The structure of the heterochromatic wave board according to claim 4 or 5, wherein the first lap portion is provided with a water blocking groove, and the water blocking groove is curved, or inverted triangle, or square, after the adjacent waves are overlapped with each other, Sufficient to prevent moisture from penetrating into the inside of the wave board. 依請求項5所述之異色浪板之結構,其中於第一搭接部得設阻水槽,前述阻水槽內得設軟性阻水條,以提升防止水分滲入浪板之效果。 The structure of the different color wave plate according to claim 5, wherein a water blocking groove is provided in the first overlapping portion, and a soft water blocking strip is arranged in the water blocking groove to enhance the effect of preventing moisture from penetrating into the wave plate.
TW102104744A 2013-02-07 2013-02-07 Heterogeneous wave board structure TWI605180B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI553198B (en) * 2014-12-08 2016-10-11 Construction Method of Floor Structure with Dyeing Layer
CN113102581A (en) * 2021-04-09 2021-07-13 汤爱国 Rolling forming equipment and method for manufacturing color corrugated steel plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI553198B (en) * 2014-12-08 2016-10-11 Construction Method of Floor Structure with Dyeing Layer
CN113102581A (en) * 2021-04-09 2021-07-13 汤爱国 Rolling forming equipment and method for manufacturing color corrugated steel plate
CN113102581B (en) * 2021-04-09 2023-09-22 唐山睿申实业有限公司 Rolling forming equipment and rolling forming method for manufacturing color corrugated steel plate

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