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TW201415969A - Assembly equipment and assembly method - Google Patents

Assembly equipment and assembly method Download PDF

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Publication number
TW201415969A
TW201415969A TW101137518A TW101137518A TW201415969A TW 201415969 A TW201415969 A TW 201415969A TW 101137518 A TW101137518 A TW 101137518A TW 101137518 A TW101137518 A TW 101137518A TW 201415969 A TW201415969 A TW 201415969A
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TW
Taiwan
Prior art keywords
unit
plate body
riveting
joint
housing
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TW101137518A
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Chinese (zh)
Inventor
Chuan-Hsien Chen
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Kinpo Electronics China Co Ltd
Kinpo Elect Inc
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Application filed by Kinpo Electronics China Co Ltd, Kinpo Elect Inc filed Critical Kinpo Electronics China Co Ltd
Publication of TW201415969A publication Critical patent/TW201415969A/en

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  • Connection Of Plates (AREA)

Abstract

An assembly equipment and an assembly method is suitable for assembling an housing and a plate. The housing has a post, and the plate has an opening. The assembly equipment includes a machine platform, a driving unit, a adjusting unit and a riveting unit. The machine platform has a sliding rail and a limiting position base. The housing is installed on the machine platform, and the post passes through the opening. The driving unit is installed on the machine platform and connects the adjusting unit. The riveting unit includes a heater and a riveting head. The heater is installed in the limiting position base. The riveting head is connected to the heater. When the driving units drives the adjusting unit and the limiting position base slides along the sliding rail, the heater is adjacent to the plate, and the riveting head is located in a first position and heats the post. When the adjusting unit drives the limiting position base to slide along the sliding rail, the riveting head is located in a second position, and the housing and the plate are assembled.

Description

組裝設備及組裝方法 Assembly equipment and assembly method

本發明是有關於一種組裝設備與組裝方法,且特別是有關於一種結合殼體與板體的組裝設備與其組裝方法。 The present invention relates to an assembly apparatus and an assembly method, and more particularly to an assembly apparatus combining the housing and the board and a method of assembling the same.

隨著資訊化社會的到來,辦公室中例如會設置掃描器(scanner)、影印機(photocopier)或是印表機(printer)等辦公室自動化設備,而使用者可以藉由這些辦公室自動化設備來進行文書處理作業。值得一提的是,上述多種辦公室自動化設備同時配置於辦公室時,將會佔據許多空間。因此,整合有影印、列印以及掃描等功能之多功能事務機(multi-function printer,MFP)便被發展出來,以解決上述問題。 With the advent of the information society, office automation equipment such as scanners, photocopiers, or printers can be set up in the office, and users can use these office automation equipment to carry out the instruments. Process the job. It is worth mentioning that when the above various office automation devices are deployed in the office at the same time, it will occupy a lot of space. Therefore, a multi-function printer (MFP) incorporating functions such as photocopying, printing, and scanning has been developed to solve the above problems.

以事務機為例,通常在事務機中包括用以掃描影像的接觸式影像感測器(contact image sensor,CIS),其電性耦接至一電路板,以使上述接觸式影像感測器所掃描的資料經由電路板連接至控制單元。一般而言,所述電路板安裝於事務機的機殼內,且電路板與機殼藉由熱熔方式而使兩者(即電路板與機殼)結合。然而,當兩者結合的平面度不佳時,將造成電路板與其他元件產生結構干涉之問題,並可能導致電路板短路。 In the case of a transaction machine, a contact image sensor (CIS) for scanning an image is usually included in the transaction machine, and is electrically coupled to a circuit board to enable the above-mentioned contact image sensor. The scanned data is connected to the control unit via a circuit board. Generally, the circuit board is installed in the casing of the transaction machine, and the circuit board and the casing are combined by the hot melt method (ie, the circuit board and the casing). However, when the flatness of the combination is poor, it will cause structural interference between the board and other components, and may cause the board to be short-circuited.

本發明提供一種組裝設備,可使殼體與板體於組裝後具有較佳的平面度。 The invention provides an assembly device which can make the housing and the plate body have better flatness after assembly.

本發明提供一種組裝方法,適於藉由上述組裝設備而結合殼體與板體。 The present invention provides an assembly method suitable for combining a housing and a plate body by the above-described assembly apparatus.

本發明提出一種組裝設備適於結合一殼體與一板體,其中殼體具有一凸柱,且板體具有一開口。組裝設備包括一機台、一驅動單元、一調節單元與一鉚接單元。機台具有一滑軌與一限位座,其中限位座滑設於滑軌上,且殼體設置於機台上,而凸柱穿過開口。驅動單元設置於機台上,且調節單元連接驅動單元。鉚接單元包括一加熱器與一鉚接頭。加熱器設置於限位座內,且鉚接頭連接加熱器。當驅動單元驅動調節單元,且限位座沿滑軌移動時,加熱器接近板體,且鉚接頭位於一第一位置並加熱凸柱。當調節單元驅動限位座沿滑軌移動時,鉚接頭位於一第二位置,且殼體與板體被結合。 The present invention provides an assembly apparatus adapted to incorporate a housing and a plate body, wherein the housing has a stud and the plate has an opening. The assembly device comprises a machine table, a driving unit, an adjusting unit and a riveting unit. The machine has a sliding rail and a limiting seat, wherein the limiting seat is slidably disposed on the sliding rail, and the housing is disposed on the machine platform, and the protruding post passes through the opening. The driving unit is disposed on the machine, and the adjusting unit is connected to the driving unit. The riveting unit includes a heater and a riveted joint. The heater is placed in the limit seat and the riveted joint is connected to the heater. When the driving unit drives the adjusting unit, and the limiting seat moves along the sliding rail, the heater approaches the plate body, and the riveting joint is located at a first position and heats the stud. When the adjustment unit drives the limit seat to move along the slide rail, the rivet joint is located at a second position, and the housing and the plate body are combined.

在本發明之一實施例中,上述之調節單元包括一缸體、一推桿與一調壓閥。缸體設置於機台上。推桿連接缸體與限位座且能往復運動。調壓閥連接缸體且控制缸體的壓力,以使推桿帶動鉚接頭由第一位置移動至第二位置。此外,在第一位置與第二位置之間具有一距離,且所述距離為3mm。 In an embodiment of the invention, the adjusting unit comprises a cylinder, a push rod and a pressure regulating valve. The cylinder is placed on the machine table. The push rod connects the cylinder block and the limit seat and can reciprocate. The pressure regulating valve is connected to the cylinder and controls the pressure of the cylinder so that the push rod drives the rivet joint to move from the first position to the second position. Furthermore, there is a distance between the first position and the second position, and the distance is 3 mm.

在本發明之一實施例中,上述之鉚接頭具有一弧面。當鉚接頭位於第二位置,且殼體與板體被結合時,凸柱呈香菇狀。此外,當凸柱呈香菇狀時,驅動單元驅動調節單 元與鉚接單元遠離板體。 In an embodiment of the invention, the rivet joint has a curved surface. When the rivet joint is in the second position and the casing and the plate body are combined, the stud is mushroom-shaped. In addition, when the stud is mushroom-shaped, the drive unit drives the adjustment sheet. The element and the riveting unit are away from the plate body.

在本發明之一實施例中,上述之鉚接單元更包括一夾持件,且夾持件的輪廓呈U形。夾持件設置於加熱器與鉚接頭之間並用以固定鉚接頭。 In an embodiment of the invention, the riveting unit further includes a clamping member, and the clamping member has a U-shaped profile. The clamping member is disposed between the heater and the rivet joint and is used to fix the rivet joint.

在本發明之一實施例中,組裝設備更包括一壓制件,且壓制件連接限位座。當鉚接頭位於第一位置時,壓制件抵靠板體的頂面。 In an embodiment of the invention, the assembly apparatus further includes a pressing member, and the pressing member is coupled to the limiting seat. When the rivet joint is in the first position, the pressing member abuts against the top surface of the plate body.

在本發明之一實施例中,上述之驅動單元包括一馬達與一驅動板。驅動板連接於馬達與調節單元之間,且馬達用以驅動驅動板移動。 In an embodiment of the invention, the driving unit comprises a motor and a driving board. The driving board is connected between the motor and the adjusting unit, and the motor is used to drive the driving board to move.

在本發明之一實施例中,上述之機台更具有一定位板。定位板的法線方向平行於滑軌的延伸方向,且殼體放置於定位板上而被定位。 In an embodiment of the invention, the machine has a positioning plate. The normal direction of the positioning plate is parallel to the extending direction of the sliding rail, and the housing is placed on the positioning plate to be positioned.

本發明提出一種組裝方法適於藉由一組裝設備結合一殼體與一板體。殼體具有一凸柱,且板體具有一開口。組裝設備包括一機台、一驅動單元、一調節單元與一鉚接單元。機台具有一滑軌與一限位座,其中限位座滑設於滑軌上,且殼體設置於機台上,而凸柱穿過開口。驅動單元設置於機台上,且調節單元連接驅動單元。鉚接單元包括一加熱器與一鉚接頭。加熱器設置於限位座內,且鉚接頭連接加熱器。組裝方法包括:藉由驅動單元驅動調節單元,且限位座沿滑軌移動,以使加熱器接近板體,且鉚接頭位於一第一位置並加熱凸柱。藉由調節單元驅動限位座,且鉚接頭朝向板體移動,以使鉚接頭位於一第二位置,且殼 體與板體被結合。 The present invention provides an assembly method suitable for combining a housing and a plate body by an assembly apparatus. The housing has a stud and the plate has an opening. The assembly device comprises a machine table, a driving unit, an adjusting unit and a riveting unit. The machine has a sliding rail and a limiting seat, wherein the limiting seat is slidably disposed on the sliding rail, and the housing is disposed on the machine platform, and the protruding post passes through the opening. The driving unit is disposed on the machine, and the adjusting unit is connected to the driving unit. The riveting unit includes a heater and a riveted joint. The heater is placed in the limit seat and the riveted joint is connected to the heater. The assembling method comprises: driving the adjusting unit by the driving unit, and the limiting seat moves along the sliding rail to bring the heater into the plate body, and the riveting joint is located at a first position and heats the stud. The limiting seat is driven by the adjusting unit, and the rivet joint is moved toward the plate body, so that the rivet joint is located at a second position, and the shell The body and the plate are combined.

在本發明之一實施例中,上述之調節單元包括一缸體、一推桿與一調壓閥。缸體設置於機台上。推桿連接缸體與限位座且能往復運動。調壓閥連接缸體。組裝方法更包括:藉由調壓閥控制缸體的壓力,以使推桿帶動鉚接頭由第一位置移動至第二位置。 In an embodiment of the invention, the adjusting unit comprises a cylinder, a push rod and a pressure regulating valve. The cylinder is placed on the machine table. The push rod connects the cylinder block and the limit seat and can reciprocate. The pressure regulating valve is connected to the cylinder block. The assembling method further comprises: controlling the pressure of the cylinder by the pressure regulating valve, so that the push rod drives the rivet joint to move from the first position to the second position.

在本發明之一實施例中,上述之鉚接頭具有一弧面。組裝方法更包括:藉由鉚接頭被驅動至第二位置,且殼體與板體被結合,以使凸柱呈香菇狀。此外,當凸柱呈香菇狀時,藉由驅動單元驅動調節單元與鉚接單元遠離板體。 In an embodiment of the invention, the rivet joint has a curved surface. The assembling method further comprises: being driven to the second position by the riveting joint, and the shell and the plate body are combined, so that the stud is in the shape of a mushroom. In addition, when the stud is in the shape of a mushroom, the adjusting unit and the riveting unit are driven away from the plate by the driving unit.

基於上述,在本發明的上述實施例中,藉由驅動單元驅動鉚接頭移動至第一位置並加熱凸柱,並配合調節單元驅動鉚接頭移動至第二位置,而結合殼體與板體。因此,控制鉚接頭的第二位置,可使殼體與板體結合具有較佳的平面度。藉此方式,可避免習知殼體與板體於結合後平面度不佳所產生的問題。 Based on the above, in the above embodiment of the present invention, the driving unit drives the rivet joint to move to the first position and heats the stud, and cooperates with the adjusting unit to drive the rivet joint to move to the second position to combine the casing and the plate body. Therefore, controlling the second position of the rivet joint allows the housing to be combined with the plate body to have a better flatness. In this way, the problems caused by the poor flatness of the conventional housing and the board after bonding can be avoided.

為讓本發明之上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 The above described features and advantages of the present invention will be more apparent from the following description.

圖1為本發明一實施例的組裝設備的局部示意圖。圖2A為圖1之鉚接頭位於第一位置的示意圖。圖2B為圖1之鉚接頭位於第二位置的示意圖。請參考圖1、圖2A與圖2B,在本實施例中,組裝設備100適於結合一殼體10與 一板體20,其中殼體10具有一凸柱12,且板體20具有一開口22。此外,本實施例的殼體10例如為事務機的機殼,其材質為塑膠,而板體20例如為一電路板,其用以電性耦接接觸式影像感測器(CIS)與事務機的控制單元。再者,組裝設備100包括一機台110、一驅動單元120、一調節單元130與一鉚接單元140。需說明的是,圖1繪示多個調節單元130與多個鉚接單元140,由於調節單元130與鉚接單元140分別於機台110上的配置情形相同,在此僅以一個調節單元130與鉚接單元140做為說明。此外,為使視圖簡潔,圖2A與圖2B僅繪示局部的殼體10與板體20。 1 is a partial schematic view of an assembly apparatus according to an embodiment of the present invention. 2A is a schematic view of the riveting joint of FIG. 1 in a first position. 2B is a schematic view of the riveting joint of FIG. 1 in a second position. Referring to FIG. 1 , FIG. 2A and FIG. 2B , in the embodiment, the assembly device 100 is adapted to be combined with a housing 10 and A plate body 20, wherein the housing 10 has a stud 12 and the plate body 20 has an opening 22. In addition, the housing 10 of the embodiment is, for example, a casing of a transaction machine, which is made of plastic, and the board 20 is, for example, a circuit board for electrically coupling a contact image sensor (CIS) and a transaction. The control unit of the machine. Furthermore, the assembly apparatus 100 includes a machine table 110, a driving unit 120, an adjusting unit 130 and a riveting unit 140. It should be noted that FIG. 1 illustrates a plurality of adjusting units 130 and a plurality of riveting units 140. Since the adjusting unit 130 and the riveting unit 140 are respectively disposed on the machine table 110, only one adjusting unit 130 is riveted. Unit 140 is taken as an illustration. In addition, in order to simplify the view, FIG. 2A and FIG. 2B only show the partial housing 10 and the plate body 20.

承上述。機台110具有一滑軌112與一限位座114,其中限位座114滑設於滑軌112上,且殼體10設置於機台110上,而凸柱12穿過開口22。驅動單元120設置於機台110上,且調節單元130連接驅動單元120。鉚接單元140包括一加熱器142與一鉚接頭144。加熱器142設置於限位座114內,且鉚接頭144連接加熱器142,而鉚接頭144藉由加熱器142加熱而被加熱。當驅動單元120驅動調節單元130,且限位座114在滑軌112上移動時,加熱器142接近板體20,且鉚接頭144位於一第一位置(如圖2A所示)並加熱凸柱12。當調節單元130驅動限位座114在滑軌112上移動時,鉚接頭144位於一第二位置(如圖2B所示),且殼體10與板體20被結合。因此,當驅動單元120帶動鉚接頭144移動至第一位置時,鉚接頭144藉由加熱器142被加熱而使凸柱12被加熱。在凸柱12逐漸軟化後,調節 單元130驅動鉚接頭144移動至第二位置,且軟化的凸柱12開始變形。最後,凸柱12黏附在板體20的頂面24,使得殼體10與板體20結合完成。藉此,調整鉚接頭144位於所在的第二位置,可控制板體20在結合後的平面度,以避免板體20因傾斜而與其它元件產生干涉,或是與其他元件電性接觸而導致短路。 Into the above. The machine platform 110 has a sliding rail 112 and a limiting seat 114. The limiting seat 114 is slidably disposed on the sliding rail 112, and the housing 10 is disposed on the machine platform 110, and the protruding post 12 passes through the opening 22. The driving unit 120 is disposed on the machine platform 110, and the adjusting unit 130 is connected to the driving unit 120. The riveting unit 140 includes a heater 142 and a riveted joint 144. The heater 142 is disposed in the limit seat 114, and the rivet joint 144 is coupled to the heater 142, and the rivet joint 144 is heated by heating by the heater 142. When the driving unit 120 drives the adjusting unit 130, and the limiting seat 114 moves on the sliding rail 112, the heater 142 approaches the plate body 20, and the rivet joint 144 is located at a first position (as shown in FIG. 2A) and heats the protruding post. 12. When the adjustment unit 130 drives the limit seat 114 to move on the slide rail 112, the rivet joint 144 is in a second position (as shown in FIG. 2B), and the housing 10 and the plate body 20 are combined. Therefore, when the driving unit 120 drives the rivet joint 144 to move to the first position, the rivet joint 144 is heated by the heater 142 to heat the stud 12. After the studs 12 gradually soften, adjust The unit 130 drives the rivet joint 144 to move to the second position and the softened stud 12 begins to deform. Finally, the studs 12 are adhered to the top surface 24 of the plate body 20 such that the housing 10 is joined to the plate body 20. Thereby, the adjusting riveting joint 144 is located at the second position, and the planarity of the plate body 20 after the bonding can be controlled to prevent the plate body 20 from interfering with other components due to the tilting, or electrical contact with other components. Short circuit.

請參考圖1,本實施例的調節單元130包括一缸體132、一推桿134與一調壓閥136。缸體132設置於機台110上。推桿134連接缸體132與限位座114且能往復運動。調壓閥136連接缸體132且控制缸體132的壓力,以使推桿134帶動鉚接頭144由第一位置(請參考圖2A)移動至第二位置(請參考圖2B)。詳細地說,調壓閥136可控制輸出至缸體132的氣動壓力,因此在調壓閥136設定輸出壓力後,推桿134藉由缸體132內的氣動壓力被驅動並帶動限位座114在滑軌112上移動,且鉚接頭144由第一位置移動至第二位置。因此,使用者可藉由設定調壓閥136的輸出至缸體132的氣動壓力,以控制鉚接頭144位於不同位置。藉此方式,若板體20與殼體10於結合後發生偏斜狀態時,透過調壓閥136調整鉚接頭144的第二位置,可使兩者(即殼體10、板體20)仍保持良好的接合平面度。此外,本實施例的鉚接頭144由第一位置移動至第二位置之間具有一距離,且所述距離例如為3mm。藉此方式,透過調壓閥136調整亦可控制凸柱12(請參考圖2B)黏附在板體20的頂面24後的高度。 Referring to FIG. 1 , the adjusting unit 130 of the embodiment includes a cylinder 132 , a push rod 134 and a pressure regulating valve 136 . The cylinder 132 is disposed on the machine table 110. The push rod 134 connects the cylinder 132 and the limit seat 114 and is reciprocable. The pressure regulating valve 136 is coupled to the cylinder 132 and controls the pressure of the cylinder 132 such that the push rod 134 drives the rivet joint 144 to move from the first position (please refer to FIG. 2A) to the second position (please refer to FIG. 2B). In detail, the pressure regulating valve 136 can control the pneumatic pressure outputted to the cylinder block 132. Therefore, after the pressure regulating valve 136 sets the output pressure, the push rod 134 is driven by the pneumatic pressure in the cylinder block 132 and drives the limiting seat 114. Movement on the slide rail 112 and the rivet joint 144 is moved from the first position to the second position. Therefore, the user can control the rivet joint 144 to be in different positions by setting the pneumatic pressure of the output of the pressure regulating valve 136 to the cylinder block 132. In this way, if the plate body 20 and the housing 10 are deflected after being combined, the second position of the rivet joint 144 is adjusted through the pressure regulating valve 136, so that both (ie, the housing 10 and the plate body 20) can still be Maintain good joint flatness. Further, the rivet joint 144 of the present embodiment has a distance from the first position to the second position, and the distance is, for example, 3 mm. In this way, the adjustment of the pressure regulating valve 136 can also control the height of the post 12 (please refer to FIG. 2B) after adhering to the top surface 24 of the plate body 20.

承上述,本實施例的驅動單元120包括一馬達122與一驅動板124。驅動板124連接於馬達122與調節單元130之間,且馬達122例如為一步進馬達,用以驅動驅動板124移動。因此,在鉚接頭144藉由調節單元130驅動至第二位置,且板體20與殼體10接合後,馬達122驅動驅動板124移動,並帶動調節單元130、加熱器142與鉚接頭144遠離板體20移動而回復到初始位置,以利下一次的結合。 In the above, the driving unit 120 of the embodiment includes a motor 122 and a driving board 124. The driving board 124 is connected between the motor 122 and the adjusting unit 130, and the motor 122 is, for example, a stepping motor for driving the driving board 124 to move. Therefore, after the rivet joint 144 is driven to the second position by the adjusting unit 130, and the plate body 20 is engaged with the housing 10, the motor 122 drives the driving plate 124 to move, and drives the adjusting unit 130 and the heater 142 away from the rivet joint 144. The plate 20 moves to return to the initial position for the next combination.

一般而言,板體20與殼體10於接合過程中若產生晃動將可能導致兩者的結合平面度下降。因此,為了減少於組裝過程板體20與殼體10被晃動,可增加部分的限制條件。請參考圖1,組裝設備100更包括一壓制件150,其例如為一可被壓縮的彈性件,且壓制件150連接限位座114。當鉚接頭144藉由驅動單元120被驅動至第一位置(請參考圖2A)時,壓制件150抵靠板體20的頂面24。藉此配置,可限制板體20相對於殼體10移動,以避免板體20於接合過程中受到晃動而降低結合平面度。 In general, if the plate body 20 and the housing 10 are swayed during the joining process, the combined flatness of the two may be lowered. Therefore, in order to reduce the sway of the plate body 20 and the casing 10 during assembly, a part of the restriction condition can be increased. Referring to FIG. 1 , the assembly apparatus 100 further includes a pressing member 150 , which is, for example, a compressible elastic member, and the pressing member 150 is coupled to the limiting seat 114 . When the rivet joint 144 is driven to the first position by the drive unit 120 (please refer to FIG. 2A), the press member 150 abuts against the top surface 24 of the plate body 20. With this configuration, the movement of the plate body 20 relative to the housing 10 can be restricted to prevent the plate body 20 from being shaken during the joining process to reduce the bonding flatness.

此外,機台110更具有一定位板116。定位板116的法線方向平行於滑軌112的延伸方向,且殼體10放置於定位板116上而被定位。舉例而言,本實施例的定位板116的表面上可塗佈一層止滑材質,當殼體10被放置於定位板116上時,可避免殼體10因晃動而被移動。 In addition, the machine table 110 further has a positioning plate 116. The normal direction of the positioning plate 116 is parallel to the extending direction of the slide rail 112, and the housing 10 is placed on the positioning plate 116 to be positioned. For example, the surface of the positioning plate 116 of the embodiment may be coated with a layer of anti-slip material. When the housing 10 is placed on the positioning plate 116, the housing 10 can be prevented from being moved by shaking.

再者,鉚接單元140更包括一夾持件146,且本實施例的夾持件146的輪廓呈U形。夾持件146設置於加熱器142與鉚接頭144之間並用以固定鉚接頭144。藉此配置, 當鉚接頭144藉由調節單元130由第一位置被驅動至第二位置時,可限制鉚接頭144不歪斜而維持殼體10與板體20的結合平面度。 Furthermore, the riveting unit 140 further includes a clamping member 146, and the clamping member 146 of the present embodiment has a U-shaped profile. A clamping member 146 is disposed between the heater 142 and the rivet joint 144 and is used to secure the rivet joint 144. With this configuration, When the rivet joint 144 is driven from the first position to the second position by the adjustment unit 130, the rivet joint 144 can be restrained from being skewed to maintain the combined flatness of the housing 10 and the plate body 20.

以下將針對殼體10與板體20的組裝流程作一說明,並將對應此時組裝設備100的構件作一說明。 The assembly flow of the housing 10 and the board 20 will be described below, and the components corresponding to the assembly apparatus 100 at this time will be described.

圖3A至圖3E為圖2B之殼體與板體的組裝流程圖。需說明的是,為使視圖簡潔,圖3A至圖3E省略組裝設備100的部分構件,且殼體10與板體20僅繪示局部。請先參考圖1、圖3A至圖3B,在本實施例中,首先,將殼體10放置於機台110上,且板體20的開口22被殼體10的凸柱12嵌入(如圖3A所示)。當馬達122推動驅動板124移動且調節單元130帶動限位座114於滑軌112上移動時,加熱器142加熱鉚接頭144並逐漸接近板體20。在鉚接頭144抵靠於凸柱12上,並與凸柱12接觸而形成一第一接觸點P1後,鉚接頭144位於第一位置(如圖3B所示),且凸柱12被加熱。 3A to 3E are flowcharts showing the assembly of the casing and the plate body of Fig. 2B. It should be noted that, in order to simplify the view, FIG. 3A to FIG. 3E omits part of the components of the assembly apparatus 100, and the housing 10 and the board body 20 are only partially shown. Referring to FIG. 1 and FIG. 3A to FIG. 3B, in the embodiment, first, the housing 10 is placed on the machine table 110, and the opening 22 of the board body 20 is embedded by the boss 12 of the housing 10 (as shown in the figure). 3A)). When the motor 122 pushes the driving plate 124 to move and the adjusting unit 130 drives the limiting seat 114 to move on the sliding rail 112, the heater 142 heats the rivet joint 144 and gradually approaches the plate body 20. After the rivet joint 144 abuts against the stud 12 and contacts the stud 12 to form a first contact point P1, the rivet joint 144 is in the first position (as shown in FIG. 3B), and the stud 12 is heated.

請參考圖1、圖3C至圖3D,接著,隨著加熱器142加熱鉚接頭144,且鉚接頭144將熱源傳導至凸柱12,凸柱12逐漸軟化(如圖3C所示)。當缸體132藉由調壓閥136所設定的輸出壓力驅動推桿134以帶動限位座114沿著滑軌112移動時,鉚接頭144被移動至第二位置(如圖3D所示)。此外,本實施例的鉚接頭144具有一弧面144a(請參考圖3A),因此當鉚接頭144被驅動至第二位置並與軟化的凸柱12接觸而形成一第二接觸點P2時,由於軟化的凸 柱12順著弧面144a的輪廓而黏附在板體20的頂面24上,因此殼體10與板體20被接合,而此時的凸柱12呈一香菇狀。另外,第一接觸點P1與第二接觸點P2之間的距離例如為3mm。 Referring to Figures 1, 3C to 3D, then, as the heater 142 heats the rivet joint 144 and the rivet joint 144 conducts a heat source to the stud 12, the stud 12 gradually softens (as shown in Figure 3C). When the cylinder 132 drives the push rod 134 by the output pressure set by the pressure regulating valve 136 to drive the limit seat 114 to move along the slide rail 112, the rivet joint 144 is moved to the second position (as shown in FIG. 3D). In addition, the rivet joint 144 of the present embodiment has a curved surface 144a (please refer to FIG. 3A), so when the rivet joint 144 is driven to the second position and contacts the softened stud 12 to form a second contact point P2, Softened convex The column 12 adheres to the top surface 24 of the plate body 20 along the contour of the curved surface 144a, so that the housing 10 and the plate body 20 are joined, and the stud 12 at this time has a mushroom shape. In addition, the distance between the first contact point P1 and the second contact point P2 is, for example, 3 mm.

然後,請參考圖1與圖3E,在凸柱12呈香菇狀且殼體10與板體20被結合後,馬達122拉動驅動板124移動且調節單元130帶動限位座114於滑軌112上移動時,加熱器142、鉚接頭144逐漸遠離板體20。直到鉚接頭144移動至初始位置,馬達122停止拉動驅動板124。藉此方式,可結合殼體10與板體20,並使得板體20於結合後具有較佳的平面度,以避免板體20因傾斜而產生干涉或短路等問題。 Then, referring to FIG. 1 and FIG. 3E, after the protrusion 12 is in the shape of a mushroom and the housing 10 and the board 20 are combined, the motor 122 pulls the driving board 124 to move and the adjusting unit 130 drives the limiting seat 114 on the sliding rail 112. When moving, the heater 142 and the rivet joint 144 are gradually separated from the plate body 20. Until the rivet joint 144 is moved to the initial position, the motor 122 stops pulling the drive plate 124. In this way, the housing 10 and the plate body 20 can be combined, and the plate body 20 has a better flatness after bonding, so as to avoid problems such as interference or short circuit of the plate body 20 due to the inclination.

綜上所述,本發明利用驅動單元與調節單元使鉚接頭位於兩個位置。當鉚接頭被調整至第二位置時,可控制板體在結合後的平面度,以避免板體因傾斜而與其它元件產生干涉,或是與其他元件電性接觸而導致短路。此外,藉由設定調壓閥的輸出壓力可調整鉚接頭位於不同的第二位置,以使兩者(即殼體與板體)仍保持良好的接合平面度。再者,當組裝設備包括壓制件、機台具有定位板或鉚接單元包括夾持件時,可減少殼體與板體於接合過程中的晃動,以維持兩者的接合平面度。 In summary, the present invention utilizes the drive unit and the adjustment unit to position the rivet joint in two positions. When the rivet joint is adjusted to the second position, the planarity of the plate body after bonding can be controlled to prevent the plate body from interfering with other components due to tilting, or electrically contacting other components to cause a short circuit. In addition, by setting the output pressure of the pressure regulating valve, the rivet joint can be adjusted to be in a different second position so that both (ie, the housing and the plate body) still maintain a good joint flatness. Moreover, when the assembly apparatus includes the pressing member, the machine table has the positioning plate or the riveting unit includes the clamping member, the shaking of the housing and the plate body during the engagement can be reduced to maintain the joint flatness of the two.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,故本 發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the invention, and any one of ordinary skill in the art can make some modifications and refinements without departing from the spirit and scope of the invention. this The scope of the invention is defined by the scope of the appended claims.

10‧‧‧殼體 10‧‧‧shell

12‧‧‧凸柱 12‧‧‧Bump

20‧‧‧板體 20‧‧‧ board

22‧‧‧開口 22‧‧‧ openings

24‧‧‧頂面 24‧‧‧ top

100‧‧‧組裝設備 100‧‧‧Assembly equipment

110‧‧‧機台 110‧‧‧ machine

112‧‧‧滑軌 112‧‧‧Slide rails

114‧‧‧限位座 114‧‧‧Limited seat

116‧‧‧定位板 116‧‧‧ Positioning board

120‧‧‧驅動單元 120‧‧‧ drive unit

122‧‧‧馬達 122‧‧‧Motor

124‧‧‧驅動板 124‧‧‧Drive board

130‧‧‧調節單元 130‧‧‧Adjustment unit

132‧‧‧缸體 132‧‧‧Cylinder

134‧‧‧推桿 134‧‧‧Put

136‧‧‧調壓閥 136‧‧‧pressure regulator

140‧‧‧鉚接單元 140‧‧‧Riveting unit

142‧‧‧加熱器 142‧‧‧heater

144‧‧‧鉚接頭 144‧‧‧Rive joint

144a‧‧‧弧面 144a‧‧‧ curved surface

146‧‧‧夾持件 146‧‧‧Clamping parts

150‧‧‧壓制件 150‧‧‧Sold parts

P1‧‧‧第一接觸點 P1‧‧‧ first touch point

P2‧‧‧第二接觸點 P2‧‧‧ second touch point

圖1為本發明一實施例的組裝設備的局部示意圖。 1 is a partial schematic view of an assembly apparatus according to an embodiment of the present invention.

圖2A為圖1之鉚接頭位於第一位置的示意圖。 2A is a schematic view of the riveting joint of FIG. 1 in a first position.

圖2B為圖1之鉚接頭位於第二位置的示意圖。 2B is a schematic view of the riveting joint of FIG. 1 in a second position.

圖3A至圖3E為圖2B之殼體與板體的組裝流程圖。 3A to 3E are flowcharts showing the assembly of the casing and the plate body of Fig. 2B.

100‧‧‧組裝設備 100‧‧‧Assembly equipment

110‧‧‧機台 110‧‧‧ machine

112‧‧‧滑軌 112‧‧‧Slide rails

114‧‧‧限位座 114‧‧‧Limited seat

116‧‧‧定位板 116‧‧‧ Positioning board

120‧‧‧驅動單元 120‧‧‧ drive unit

122‧‧‧馬達 122‧‧‧Motor

124‧‧‧驅動板 124‧‧‧Drive board

130‧‧‧調節單元 130‧‧‧Adjustment unit

132‧‧‧缸體 132‧‧‧Cylinder

134‧‧‧推桿 134‧‧‧Put

136‧‧‧調壓閥 136‧‧‧pressure regulator

140‧‧‧鉚接單元 140‧‧‧Riveting unit

142‧‧‧加熱器 142‧‧‧heater

144‧‧‧鉚接頭 144‧‧‧Rive joint

146‧‧‧夾持件 146‧‧‧Clamping parts

150‧‧‧壓制件 150‧‧‧Sold parts

Claims (13)

一種組裝設備,適於結合一殼體與一板體,該殼體具有一凸柱,且該板體具有一開口,該組裝設備包括:一機台,具有一滑軌與一限位座,其中該限位座滑設於該滑軌上,且該殼體設置於該機台上,且該凸柱穿過該開口;一驅動單元,設置於該機台上;一調節單元,連接該驅動單元;一鉚接單元,包括:一加熱器,設置於該限位座內;一鉚接頭,連接該加熱器,當該驅動單元驅動該調節單元,且該限位座沿該滑軌移動時,該加熱器接近該板體,且該鉚接頭位於一第一位置並加熱該凸柱,且當該調節單元驅動該限位座沿該滑軌移動時,該鉚接頭位於一第二位置,且該殼體與該板體被結合。 An assembly device is suitable for combining a casing and a plate body, the casing has a protrusion, and the plate body has an opening, the assembly device comprises: a machine table having a slide rail and a limit seat, The limiting seat is slidably disposed on the sliding rail, and the housing is disposed on the machine, and the protruding column passes through the opening; a driving unit is disposed on the machine; an adjusting unit is connected to the a driving unit; a riveting unit comprising: a heater disposed in the limiting seat; a riveting joint connecting the heater, wherein the driving unit drives the adjusting unit, and the limiting seat moves along the sliding rail The heater is adjacent to the plate body, and the rivet joint is located at a first position and the pillar is heated, and when the adjusting unit drives the limiting seat to move along the sliding rail, the rivet joint is located at a second position. And the housing is combined with the plate body. 如申請專利範圍第1項所述之組裝設備,其中該調節單元包括一缸體、一推桿與一調壓閥,該缸體設置於該機台上,該推桿連接缸體與該限位座且能往復運動,且該調壓閥連接該缸體,而該調壓閥控制該缸體的壓力,以使該推桿帶動該鉚接頭由該第一位置移動至該第二位置。 The assembly device of claim 1, wherein the adjusting unit comprises a cylinder, a push rod and a pressure regulating valve, the cylinder is disposed on the machine, the push rod is connected to the cylinder and the limit The seat is reciprocable and the pressure regulating valve is coupled to the cylinder, and the pressure regulating valve controls the pressure of the cylinder such that the push rod moves the rivet joint from the first position to the second position. 如申請專利範圍第2項所述之組裝設備,其中該第一位置與該第二位置之間具有一距離,且該距離為3mm。 The assembly apparatus of claim 2, wherein the first position has a distance from the second position, and the distance is 3 mm. 如申請專利範圍第1項所述之組裝設備,其中該鉚接頭具有一弧面,當該鉚接頭位於該第二位置,且該殼體 與該板體被結合時,該凸柱呈香菇狀。 The assembly apparatus of claim 1, wherein the rivet joint has a curved surface, and the rivet joint is located at the second position, and the housing When the plate is combined, the stud is mushroom-like. 如申請專利範圍第4項所述之組裝設備,其中當該凸柱呈香菇狀時,該驅動單元驅動該調節單元與該鉚接單元遠離該板體。 The assembly device of claim 4, wherein the driving unit drives the adjusting unit and the riveting unit away from the plate body when the protruding column is in the shape of a mushroom. 如申請專利範圍第1項所述之組裝設備,其中該鉚接單元更包括一夾持件,且該夾持件的輪廓呈U形,該夾持件設置於該加熱器與該鉚接頭之間並用以固定該鉚接頭。 The assembly device of claim 1, wherein the riveting unit further comprises a clamping member, and the clamping member has a U-shaped profile, and the clamping member is disposed between the heater and the riveting joint. And used to fix the riveted joint. 如申請專利範圍第1項所述之組裝設備,更包括一壓制件,該壓制件連接該限位座,當該鉚接頭位於該第一位置時,該壓制件抵靠該板體的頂面。 The assembly device of claim 1, further comprising a pressing member connected to the limiting seat, the pressing member abutting the top surface of the plate body when the riveting joint is in the first position . 如申請專利範圍第1項所述之組裝設備,其中該驅動單元包括一馬達與一驅動板,該驅動板連接於該馬達與該調節單元之間,且該馬達用以驅動該驅動板移動。 The assembly apparatus of claim 1, wherein the driving unit comprises a motor and a driving board, the driving board is connected between the motor and the adjusting unit, and the motor is used to drive the driving board to move. 如申請專利範圍第1項所述之組裝設備,其中該機台更具有一定位板,該定位板的法線方向平行於該滑軌的延伸方向,且該殼體放置於該定位板上而被定位。 The assembly device of claim 1, wherein the machine further has a positioning plate, the normal direction of the positioning plate is parallel to the extending direction of the sliding rail, and the housing is placed on the positioning plate. Being positioned. 一種組裝方法,適於藉由一組裝設備結合一殼體與一板體,該殼體具有一凸柱,且該板體具有一開口,該組裝設備包括一機台、一驅動單元、一調節單元與一鉚接單元,該機台具有一滑軌與一限位座,其中該限位座滑設於該滑軌上,且該殼體設置於該機台上,且該凸柱穿過該開口,該驅動單元設置於該機台上,該調節單元連接該驅動單元,該鉚接單元包括一加熱器與一鉚接頭,該加熱器 設置於該限位座內,且該鉚接頭連接該加熱器,該組裝方法包括:藉由該驅動單元驅動該調節單元,且該限位座沿該滑軌移動,以使該加熱器接近該板體,且該鉚接頭位於一第一位置並加熱該凸柱;以及藉由該調節單元驅動該限位座,且該鉚接頭朝向該板體移動,以使該鉚接頭位於一第二位置,且該殼體與該板體被結合。 An assembly method is suitable for combining a casing and a plate body by an assembly device, the casing has a protrusion, and the plate body has an opening, the assembly device includes a machine table, a driving unit, and an adjustment a unit and a riveting unit, the machine has a sliding rail and a limiting seat, wherein the limiting seat is slidably disposed on the sliding rail, and the housing is disposed on the machine, and the protruding post passes through the Opening, the driving unit is disposed on the machine, the adjusting unit is connected to the driving unit, and the riveting unit comprises a heater and a riveting joint, the heater Provided in the limiting seat, and the riveting joint is connected to the heater, the assembling method comprises: driving the adjusting unit by the driving unit, and the limiting seat moves along the sliding rail to bring the heater close to the a plate body, wherein the rivet joint is located at a first position and heats the stud; and the limiting seat is driven by the adjusting unit, and the rivet joint is moved toward the plate body to position the rivet joint in a second position And the housing is combined with the plate body. 如申請專利範圍第10項所述之組裝方法,其中該調節單元包括一缸體、一推桿與一調壓閥,該缸體設置於該機台上,該推桿連接缸體與該限位座且能往復運動,且該調壓閥連接該缸體,該組裝方法更包括:藉由該調壓閥控制該缸體的壓力,以使該推桿帶動該鉚接頭由該第一位置移動至該第二位置。 The assembly method of claim 10, wherein the adjusting unit comprises a cylinder, a push rod and a pressure regulating valve, the cylinder is disposed on the machine, the push rod is connected to the cylinder and the limit Positioning and reciprocating, and the pressure regulating valve is connected to the cylinder, the assembling method further comprises: controlling the pressure of the cylinder by the pressure regulating valve, so that the push rod drives the rivet joint from the first position Move to the second position. 如申請專利範圍第11項所述之組裝方法,其中該該鉚接頭具有一弧面,該組裝方法更包括:藉由該鉚接頭被驅動至該第二位置,且該殼體與該板體被結合,以使該凸柱呈香菇狀。 The assembly method of claim 11, wherein the rivet joint has a curved surface, the assembling method further comprises: driving the rivet joint to the second position, and the housing and the plate body It is combined so that the stud is mushroom-like. 如申請專利範圍第12項所述之組裝方法,更包括:當該凸柱呈香菇狀時,藉由該驅動單元驅動該調節單元與該鉚接單元遠離該板體。 The assembly method of claim 12, further comprising: when the protruding column is in the shape of a mushroom, the adjusting unit and the riveting unit are driven away from the plate by the driving unit.
TW101137518A 2012-10-08 2012-10-11 Assembly equipment and assembly method TW201415969A (en)

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CN107378380B (en) * 2017-06-30 2019-05-17 太仓市华天冲压五金制品厂 A kind of heating and feed device for the riveting of axis class

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CN202079788U (en) * 2011-04-27 2011-12-21 长城汽车股份有限公司 Hot riveting device for light-emitting diodes (LED) of automobile tail light

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TWI692282B (en) * 2018-05-18 2020-04-21 鴻勁精密股份有限公司 Electronic component working equipment with mounting adjustment mechanism

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