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TW201403994A - Multi-stage battery module charging method and device thereof - Google Patents

Multi-stage battery module charging method and device thereof Download PDF

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Publication number
TW201403994A
TW201403994A TW101124726A TW101124726A TW201403994A TW 201403994 A TW201403994 A TW 201403994A TW 101124726 A TW101124726 A TW 101124726A TW 101124726 A TW101124726 A TW 101124726A TW 201403994 A TW201403994 A TW 201403994A
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Taiwan
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voltage
battery module
battery
charging
current
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TW101124726A
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Chinese (zh)
Inventor
shi-ren Zheng
zhi-hong Zeng
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Gallopwire Entpr Co Ltd
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Priority to TW101124726A priority Critical patent/TW201403994A/en
Priority to CN201210275223XA priority patent/CN103094944A/en
Publication of TW201403994A publication Critical patent/TW201403994A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Secondary Cells (AREA)

Abstract

A multi-stage battery module charging method and a device thereof are disclosed in the present invention. The charging method comprises the following steps of: (a) perform a first-stage charge to the battery module with a first default current; (b) check whether the battery module achieves a default voltage through a judgment unit; (c) perform a second-stage charge to the battery module with a second default current if the default voltage is judged to be achieved; (d) if the default voltage is judged to be achieved again and a default voltage difference among batteries, or one of the batteries exceeds the default voltage, then perform a third-stage charge with a third default current aiming at the batteries with lower voltage; (e) if the default voltage is judged to be achieved again, then perform a fixed-voltage charge on the battery module by the default voltage and the second preset electric current as an initial charging current till the battery module is charged full. Wherein the default voltages are provided by the charger supplier and the judgment unit is a battery management system which connects to both ends of each battery with a switch loop corresponding to each battery. The switch loop is conducted with the charging loop when the battery management system detects the said voltage difference or the default voltage. Such that the current flows through the switch loop to charge the low voltage battery directly. By using the present method, the situations of over-charge or under-charge of partial batteries can be prevented during charge of the battery module, in the meanwhile the voltage can be stabilized, charging efficiency of the batteries can be promoted, and service life of the batteries can be prolonged.

Description

多段式電池模組充電方法及其裝置Multi-stage battery module charging method and device thereof

本發明涉及一種電池模組的充電方法及裝置,可調整電流方向,針對電壓較低之電芯,進行充電的多段式電池模組充電方法及裝置。The invention relates to a charging method and device for a battery module, a method and a device for charging a multi-stage battery module capable of adjusting a current direction and charging a battery with a lower voltage.

傳統對電池模組的充電,多採取單串電池組或電池整體模組的狀態進行多段式充電,第一階段為定電流充電,第二階段為定電壓充電。如第五圖所示為一傳統電池充電狀態示意圖。電池第一階段(t=t0~t1)進行定電流(IB)充電,曲線(VPC)代表電池模組電壓的變化。當電池模組電壓達到電器提供的電壓(Vinc)時,則進入第二階段(t=t1~t2)定電壓(Vinc)充電,直到電池模組充飽(t=t2)為止。此做法是先提供一定電流對電池模組充電一段時間至預設電壓,充電過程中不僅溫度會隨之升高,且因是對電池模組整體的電壓進行充電,並無法針對其中各個電芯的充電狀態做調整,但每個電芯的電阻值、初始電壓未必相同,因此充電達預設電壓的過程中,有可能某一電芯或電芯組之電壓已經超過安全值(即每一電芯或每一電芯組之間的電壓不平衡),會造成電池模組過熱而影響壽命的問題。Traditionally, the battery module is charged by multi-stage charging in the state of a single string battery pack or a battery module. The first phase is constant current charging, and the second phase is constant voltage charging. As shown in the fifth figure, a schematic diagram of a conventional battery charging state is shown. The first stage of the battery (t = t 0 ~ t 1 ) performs constant current (I B ) charging, and the curve (V PC ) represents the change in the voltage of the battery module. When the voltage of the battery module reaches the voltage (V inc ) provided by the appliance, it enters the second phase (t=t 1 ~ t 2 ) and the voltage is fixed (V inc ) until the battery module is full (t=t 2 ). until. This method first provides a certain current to charge the battery module for a period of time to a preset voltage. In the charging process, not only the temperature will rise, but also because the voltage of the battery module is charged, and it is impossible to target each of the batteries. The state of charge is adjusted, but the resistance value and initial voltage of each cell are not necessarily the same. Therefore, during the process of charging the preset voltage, it is possible that the voltage of a certain cell or cell group has exceeded the safe value (ie, each The voltage imbalance between the cells or each cell group can cause the battery module to overheat and affect the life.

為解決上述問題,遂有人提供另一種電池充電狀態,如第六圖所示。此充電方法是先測出各電芯組之最大電壓以及最小電壓的變化。第一階段(t=t0~t1)是採用定電流(IB)充電,當電芯組最大電壓(Vemax)達到額定電壓(Vcoff)時,就關閉充電器,當電芯組之最大電壓下降至電壓下限(Vcon)時,充電器再恢復供電至電芯組,待再次達到額定電壓(Vcoff)時,再關閉充電器,如此反覆開關充電器,直到各電芯充飽電為止。第二階段(t=t1~t2)中,是根據電芯組最小電壓的變化來決定電流的大小,當電芯組最小電壓(Vemin)超過充電器給予的電壓(Vinc)時,即進入第二階段逐步調降充電電流的大小,並同樣隨著電芯組最大電壓的變化,間斷地給予供電,直到電池充飽(t=t2)為止。此充電方法雖能平衡各電芯組(或電芯)之間的電壓,避免電流過充、電壓過高、溫度過高的問題,但反覆開關充電器,頻繁地對電池充電、放電會折損電池壽命,並且延長整個充電的時間。In order to solve the above problem, another battery charging state is provided, as shown in the sixth figure. This charging method first measures the maximum voltage and the minimum voltage change of each battery group. The first stage (t=t 0 ~t 1 ) is charged with constant current (I B ). When the maximum voltage (V emax ) of the battery pack reaches the rated voltage (V coff ), the charger is turned off, when the battery pack When the maximum voltage drops to the lower voltage limit (V con ), the charger resumes power supply to the battery pack. When the rated voltage (V coff ) is reached again, the charger is turned off, and the charger is turned on and off until the cells are charged. Until the battery is fully charged. In the second phase (t=t 1 ~t 2 ), the magnitude of the current is determined according to the change of the minimum voltage of the battery group, when the minimum voltage (V emin ) of the battery group exceeds the voltage (V inc ) given by the charger. That is, the second stage is gradually adjusted to reduce the magnitude of the charging current, and the power supply is intermittently given as the maximum voltage of the battery pack changes until the battery is full (t=t 2 ). Although this charging method can balance the voltage between each group of cells (or cells), avoiding the problems of current overcharge, overvoltage, and excessive temperature, but repeatedly switching the charger, frequently charging and discharging the battery will break. Battery life and extend the entire charging time.

第七圖提供了另一種充電方式,其是以第一預設電流(I1)對電池模組進行第一階段(t=t0~t1)充電,當電池模組中,有電芯達到預設電壓(V1),則改以一小於第一預設電流(I1)之第二預設電流(I2)進行第二階段(t=t1~t2)充電,當電池模組中有電芯達到預設電壓(V1),則以該預設電壓V1進行充電,直到電池模組充飽為止。此種方式,是利用調整電流大小,將各電芯之電壓控制在預設電壓以下,雖然也可以避免電芯之電壓過大,但其每階段充電只觀察是否有電芯超過預設電壓,仍無法確保每顆電芯都達到預設電壓,各電芯之間的電壓無法平衡。The seventh figure provides another charging method, which is to charge the battery module in the first stage (t=t 0 ~ t 1 ) with the first preset current (I 1 ). When the battery module has a battery core, reaches a predetermined voltage (V 1), is changed to be less than a first predetermined current (I 1) of a second predetermined current (I 2) a second charging phase (t = t 1 ~ t 2 ), when the battery When the battery core reaches the preset voltage (V 1 ), the battery is charged with the preset voltage V 1 until the battery module is fully charged. In this way, the voltage of each cell is controlled to be lower than the preset voltage by adjusting the current, although the voltage of the cell can be prevented from being too large, but the charging of each phase only observes whether or not the cell exceeds the preset voltage. There is no guarantee that each cell will reach the preset voltage and the voltage between the cells will not be balanced.

而中華民國專利公告第I366322號,提供了一種充電裝置,包含一第一電壓轉換器、一第二電壓轉換器及一控制模組。第一電壓轉換器會輸出電力,對第一儲能元件及第二儲能元件充電,第二電壓轉換器會輸出電力,對該第二儲能元件充電。當第二儲能元件充電達一飽和臨界電壓時,控制模組控制第二電壓轉換器停止對第二儲能元件充電,同時使欲流進第二儲能元件的電流回授至第一電壓轉換器進行轉換,第一電壓轉換器轉換後,再對第一儲能元件充電,以降低供應電源之輸出電力,達到節能之功效。其中,欲流進第二儲能元件的電流會先流向一電感,該電感因發生反向激磁而開始儲能,並經控制模組控制開關後,電感會釋放其所儲存之能量,並回授至第一電壓轉換器進行轉換。The Republic of China Patent Publication No. I366322 provides a charging device including a first voltage converter, a second voltage converter and a control module. The first voltage converter outputs power to charge the first energy storage component and the second energy storage component, and the second voltage converter outputs power to charge the second energy storage component. When the second energy storage component is charged to a saturation threshold voltage, the control module controls the second voltage converter to stop charging the second energy storage component, and simultaneously returns the current to be flowed into the second energy storage component to the first voltage The converter performs conversion, and after the first voltage converter is converted, the first energy storage component is charged to reduce the output power of the power supply to achieve energy saving effect. Wherein, the current to flow into the second energy storage component first flows to an inductor, which begins to store energy due to reverse excitation, and after the control module controls the switch, the inductor releases its stored energy and returns The first voltage converter is given for conversion.

上述充電裝置雖能避免單個儲能元件過充,以及可針對電壓較低之儲能元件進行充電,但因電感無法用於控制多餘的電流之流向,多的電流僅能止於鄰近的儲能元件,因此,當充電裝置需要對多個儲能元件充電時,每個儲能元件都需搭配一電壓轉換器,以進行充電的判斷,進而達到平衡各儲能元件之電壓的目的。Although the above charging device can avoid overcharging of a single energy storage component and can charge an energy storage component with a lower voltage, since the inductance cannot be used to control the flow of excess current, more current can only stop adjacent energy storage. Component, therefore, when the charging device needs to charge a plurality of energy storage components, each energy storage component needs to be equipped with a voltage converter to determine the charging, thereby achieving the purpose of balancing the voltages of the energy storage components.

據此,這種充電技術在針對高功率儲能的應用,如電動腳踏車(E-bike)、電動車(EV)或儲能裝置(ESS)時,會因為該等裝置中儲能元件動輒上百顆,甚至千顆,迫使該充電裝置必須相應該儲存元件的數目增加使用電壓轉換器,不僅增加整體充電電路的複雜度和不確定因素,也會造成整體成本的提高。Accordingly, this charging technology is used for high-power energy storage applications such as electric bicycles (EVs), electric vehicles (EVs) or energy storage devices (ESS) because of the energy storage components in these devices. One hundred or even a thousand, forcing the charging device to increase the number of storage elements to use the voltage converter, not only increases the complexity and uncertainty of the overall charging circuit, but also increases the overall cost.

因此,如何使充電模組中之各電芯或電芯組之間的電壓達到平衡,進而避免電池模組溫度過高、提高電池模組壽命,為待解決之課題。


Therefore, how to balance the voltage between the cells or the battery cells in the charging module, thereby avoiding the temperature of the battery module being too high and improving the life of the battery module is a problem to be solved.


有鑑於此,本發明的目的在於,提供一種多段式電池模組充電方法,該方法是將定電流充電分成數階段,每階段有不同的電流值以及充電時間,當充電達預定電壓後,再進行定電壓充電。採階段式定電流充電的方法,可以解決習知在一短時間內一次充達預設電壓而導致電池溫度過高,降低電池壽命的問題。In view of this, the object of the present invention is to provide a multi-stage battery module charging method, which is to divide the constant current charging into several stages, each stage has different current values and charging time, and when the charging reaches a predetermined voltage, Perform constant voltage charging. The method of adopting the staged constant current charging can solve the problem that the battery is overheated and the battery life is lowered by the conventional charging of the preset voltage in a short time.

本發明的另一目的在於,提供一種多段式電池模組充電方法,該方法是將定電流充電分成第一階段充電、第二階段充電及第三階段充電,並在第二階段充電達預設電壓時,調整電流值,以一微小電流對尚未充達預設電壓之電芯進行第三階段充電,等待預設電壓再度達到後,進行定電壓充電。針對充電未達預設電壓的電芯充電之方法,可以避免充電器不斷的對已經充飽的電芯充電,造成過充、溫度過高的問題,也可確保每個電芯皆能充達預設電壓,維持各電芯間電壓平衡。Another object of the present invention is to provide a multi-segment battery module charging method, which is to divide the constant current charging into a first-stage charging, a second-stage charging, and a third-stage charging, and to charge in a second stage to a preset. When the voltage is applied, the current value is adjusted, and the battery that has not been charged to the preset voltage is charged in a third stage with a small current, and after the preset voltage is reached again, the constant voltage is charged. For the charging of the battery core that does not reach the preset voltage, the charger can be prevented from continuously charging the charged battery core, causing overcharge and over temperature problems, and ensuring that each battery core can be fully charged. The preset voltage maintains the voltage balance between the cells.

本發明的又一目的在於,提供一種多段式電池模組充電裝置,以實現前述之多段式電池模組充電方法。Another object of the present invention is to provide a multi-segment battery module charging device to implement the above-described multi-segment battery module charging method.

為達上述各項目的,本發明的一手段是,提供一多段式電池模組充電方法,該方法包括下列步驟:In order to achieve the above objects, a means of the present invention provides a multi-segment battery module charging method, the method comprising the following steps:

a.以一第一預設電流對電池模組進行第一階段充電;a. charging the battery module in a first stage with a first preset current;

b.以一判斷單元判斷該電池模組是否達到一預設電壓;b. determining, by a determining unit, whether the battery module reaches a predetermined voltage;

c.若判斷該預設電壓達到時,以一第二預設電流對電池模組進行第二階段充電;c. If it is determined that the preset voltage is reached, the battery module is subjected to the second stage charging with a second preset current;

d.若判斷該預設電壓再度達到,且各電芯之間達到一預設壓差或其中一電芯超過所述預設電壓時,針對電壓較低之電芯以一第三預設電流進行第三階段充電;d. If it is determined that the preset voltage is reached again, and a predetermined differential pressure is reached between the cells, or one of the cells exceeds the preset voltage, the third predetermined current is applied to the cell with a lower voltage. Carry out the third stage of charging;

e.若判斷該預設電壓再度達到時,以該預設電壓對該電池模組進行定電壓充電,並以該第二預設電流做為起始充電電流,至該電池模組充飽。e. If it is determined that the preset voltage is reached again, the battery module is fixedly charged with the preset voltage, and the second preset current is used as the initial charging current until the battery module is fully charged.

其中,本發明使第二預設電流為該第一預設電流減去一電流差值,該第三預設電流為該第二預設電流減去一電流差值,且每階段電流搭配適當的充電時間,如此一步一步的充電達預設電壓,可改良習知,在一短時間內一次充達預設電壓的做法,使本發明電池模組充電時,不會發生溫度過高而影響電池壽命的問題。The second predetermined current is subtracted from the first preset current by a current difference, the third preset current is the second preset current minus a current difference, and the current of each phase is appropriately matched. The charging time, such step by step charging up to the preset voltage, can improve the conventional practice of charging the preset voltage once in a short time, so that the battery module of the present invention does not have an excessive temperature when it is charged. Battery life issues.

其中,本發明針對電壓較低之電芯進行第三階段充電的手段,是對應各電芯設置一開關迴路,當判斷有電芯充電達預設電壓或各電芯間達一預設壓差時,該開關迴路便被導通,供電流通過,並對電壓較低之電芯進行充電,使各電芯皆能充電達預定電壓,不會有電芯過充的情形發生。Wherein, the method for the third stage charging of the battery with lower voltage is to set a switching circuit corresponding to each battery core, and when it is determined that the battery core is charged to a preset voltage or a preset pressure difference is reached between the batteries; When the switch circuit is turned on, the current is passed, and the battery with a lower voltage is charged, so that each of the cells can be charged to a predetermined voltage, and no overcharge of the battery occurs.

本發明的另一手段是,提供一多段式電池模組充電裝置,該裝置包括:Another means of the present invention is to provide a multi-segment battery module charging device, the device comprising:

一電池模組,包括複數串聯之電芯;a battery module comprising a plurality of cells connected in series;

一充電器,與該電池模組連接形成一充電迴路,以提供電流給該電池模組;以及a charger coupled to the battery module to form a charging circuit for supplying current to the battery module;

一電池管理系統,連接於各該電芯的兩極,用以監測各電芯之電壓或各電芯之間的壓差,並據以調整該充電迴路。A battery management system is connected to the two poles of each of the cells for monitoring the voltage of each cell or the voltage difference between the cells, and adjusting the charging circuit accordingly.

其中,該電池管理系統對應於各該電芯設置一所述開關迴路,開關迴路包括一電阻、一開關元件。該開關迴路初始為尚未與充電迴路導通之狀態,當電池管理系統監測到各電芯之間達一預設壓差或其中一電芯超過一預設電壓時,則透過控制該開關元件來導通開關迴路與充電迴路,此時,電流不會再流向已充飽的電芯,而會流向開關迴路,先經由該電阻消耗掉一部分電流,剩下的微小電流(第三預設電流)再對電壓較低之電芯進行充電。The battery management system is provided with a switch circuit corresponding to each of the batteries, and the switch circuit includes a resistor and a switch component. The switching circuit is initially in a state that is not yet electrically connected to the charging circuit. When the battery management system detects that a predetermined differential pressure is between each of the cells or one of the cells exceeds a predetermined voltage, the switching element is turned on by controlling the switching element. Switching circuit and charging circuit. At this time, the current will not flow to the fully charged battery, but will flow to the switching circuit. First, a part of the current is consumed through the resistor, and the remaining small current (the third preset current) is again The battery with a lower voltage is charged.

上述手段可以實現本發明「針對電壓較低之電芯進行充電」的目的,且相較於前述習知技術,以電感儲能,再以多數開關引導電流方向的充電裝置,本發明更能節省成本。

The above method can achieve the purpose of "charging a cell with a lower voltage" in the present invention, and the present invention can save more energy by inductive energy storage and charging device with a plurality of switches to guide the current direction compared with the prior art. cost.

以下配合圖式及元件符號對本發明的實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。The embodiments of the present invention will be described in more detail below with reference to the drawings and the <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt;

請參閱第一圖為本發明多段式電池模組充電方法之步驟流程圖。該方法包括下列步驟:以一第一預設電流對電池模組進行第一階段充電(步驟S10);以一判斷單元判斷該電池模組是否達到一預設電壓,若尚未達到該預設電壓,則繼續以該第一預設電流充電,直到達到預設電壓(步驟S20);若判斷該預設電壓達到時,以一第二預設電流對電池模組進行第二階段充電(步驟S30);以該判斷單元判斷該電池模組是否達到該預設電壓,若尚未達到該預設電壓,則繼續以該第二預設電流充電,直到達到預設電壓(步驟S40);若判斷該預設電壓再度達到,且各電芯之間達到一預設壓差或其中一電芯超過所述預設電壓時,針對電壓較低之電芯以一第三預設電流進行第三階段充電(步驟S50);以該判斷單元判斷該電壓較低之電芯是否達到該預設電壓,若該電芯尚未達到預設電壓,則繼續以第三預設電流充電,直到該電芯達到預設電壓(步驟S60);若判斷該預設電壓再度達到時,以該預設電壓對該電池模組進行定電壓充電,並以該第二預設電流做為起始充電電流,至該電池模組充飽為止(步驟S70)。Please refer to the first figure for the flow chart of the steps of the charging method of the multi-stage battery module of the present invention. The method includes the following steps: performing a first stage charging on the battery module with a first preset current (step S10); determining, by a determining unit, whether the battery module reaches a predetermined voltage, if the preset voltage has not been reached yet And continuing to charge with the first preset current until the preset voltage is reached (step S20); if it is determined that the preset voltage is reached, the second preset charging of the battery module by a second preset current (step S30) The determining unit determines whether the battery module reaches the preset voltage, and if the preset voltage has not been reached, continues to charge with the second preset current until the preset voltage is reached (step S40); When the preset voltage is reached again, and a predetermined differential pressure is reached between the cells, or one of the cells exceeds the preset voltage, the third-stage charging is performed with a third preset current for the lower-voltage battery. (Step S50); determining, by the determining unit, whether the battery with the lower voltage reaches the preset voltage, and if the battery core has not reached the preset voltage, continuing to charge with the third preset current until the battery core reaches the preset Set voltage (step S60) If it is determined that the preset voltage is reached again, the battery module is fixedly charged with the preset voltage, and the second preset current is used as the initial charging current until the battery module is full (steps) S70).

請配合參閱第二圖為本發明電池模組充電狀態示意圖。其中橫軸代表電流充電的時間,縱軸同時表現出電流大小以及一預設電壓值。本發明之較佳實施方式是,先提供一第一預設電流I1對電池模組進行時間為t=t0~t1之第一階段定電流充電,然後以一判斷單元(容後揭露)判斷電池模組是否達到一預設電壓V1,圖中,S1為第一階段充電時,電池模組的電壓曲線變化,圖中顯示當時間到t1時,電池模組的電壓值正好達到該預設電壓V1;其中預設電壓V1代表一個電芯安全運作時,所能承受之電壓最大值,例如4.1V。接下來改以一第二預設電流I2對電池模組進行時間為t1~t2之第二階段定電流充電,由於考量到第一階段充電時,電池模組可充電的位置已經減少,所以第二階段所提供之電流必須為第一預定電流減去一電流差值ΔIa後的數值,以維護電池模組的安全性。然後以該判斷單元判斷電池模組是否達到該預設電壓V1,圖中,S2為第二階段充電時,電池模組的電壓曲線變化,圖中顯示當時間到達t2時,電池模組的電壓值正好達到該預設電壓V1;同時,判斷單元會監測各電芯之間是否達到一預設壓差或是否有其中一電芯超過預設電壓V1(即判斷是否有電芯已經充飽電,但其他電芯尚未充飽電的狀況),若達到該預設壓差或其中一電芯超過預設電壓,則改以一第三預設電流I3對電壓較低之電芯進行時間為t2~t3之第三階段定電流充電,同理,第三階段所提供之電流必須為第二預定電流減去一電流差值ΔIB的數值。然後以該判斷單元判斷電池模組是否達到該預設電壓V1,圖中,S3為第三階段充電時,電池模組的電壓曲線變化,圖中顯示當時間達到t3時,電池模組的電壓值正好達到該預設電壓V1。再以該判斷單元判斷電池模組是否達到該預設電壓V1,若達到預設電壓,則改以該預設電壓V1及第二預設電流I2對電池模組進行時間為t3~t4之定電壓充電,直到電池模組充飽為止,圖中顯示S4為此階段的電壓曲線,係維持在一定電壓,隨著電池模組幾近充飽電,所需電流量逐漸減少。Please refer to the second figure for a schematic diagram of the charging state of the battery module of the present invention. The horizontal axis represents the time of current charging, and the vertical axis simultaneously shows the current magnitude and a preset voltage value. In a preferred embodiment of the present invention, a first preset current I 1 is first provided to perform a first-stage constant current charging on the battery module for a time t=t 0 to t 1 , and then a judgment unit is disclosed. Determine whether the battery module reaches a preset voltage V 1 . In the figure, when S 1 is the first stage of charging, the voltage curve of the battery module changes, and the figure shows the voltage value of the battery module when the time reaches t 1 . The preset voltage V 1 is just reached; wherein the preset voltage V 1 represents a maximum voltage that can be withstood when a cell is safely operated, for example 4.1V. Then, the second preset current I 2 is used to charge the battery module in the second stage of t 1 ~ t 2 , and the position of the battery module can be reduced due to the consideration of the first stage charging. Therefore, the current supplied in the second stage must be the value after the first predetermined current minus the current difference ΔI a to maintain the safety of the battery module. Then, the determining unit determines whether the battery module reaches the preset voltage V 1 . In the figure, when the S 2 is the second stage charging, the voltage curve of the battery module changes, and the figure shows that when the time reaches t 2 , the battery module The voltage value of the group just reaches the preset voltage V 1 ; at the same time, the judging unit monitors whether a predetermined differential pressure is reached between the cells, or whether one of the cells exceeds the preset voltage V 1 (ie, whether there is electricity) If the core is fully charged, but the other cells are not fully charged, if the preset differential pressure is reached or one of the cells exceeds the preset voltage, the third preset current I 3 is changed to a lower voltage. The battery is subjected to a third stage constant current charging of t 2 to t 3 . Similarly, the current supplied in the third stage must be a value of the second predetermined current minus a current difference ΔI B . Then, the determining unit determines whether the battery module reaches the preset voltage V 1 . In the figure, when the S 3 is the third stage charging, the voltage curve of the battery module changes, and the figure shows that when the time reaches t 3 , the battery module The voltage value of the group just reaches the preset voltage V 1 . Then to the determination unit determines whether the battery module reaches the predetermined voltage V 1 is, if the reaches a predetermined voltage, the battery module I 2 change for the predetermined time and the second predetermined voltage V 1 is current t 3 ~t 4 constant voltage charging until the battery module is full, the figure shows the voltage curve of S 4 for this stage, which is maintained at a certain voltage. As the battery module is almost fully charged, the required current amount gradually cut back.

請將第二圖配合參閱第四圖,更能理解電池模組在各充電階段的溫度變化。該第一階段充電是以第一預設電流I1在t0~t1這段時間內充電,過程中當電壓達到預設電壓V1時,其相應溫度會上升至T1,而使電池模組有過熱的危機,因此,本發明將對該電池模組進行第二次充電,該第二階段的充電是以遠低於第一預設電流I1的第二預設電流I2對電池模組充電,該電池模組由一較低的電壓開始進行充電至該預設電壓V1,第二階段充電歷經時間為t1~t2,相較於第一階段充電時間為長,該電池模組的溫度因而從T1降至T2;接著,進行該第三階段充電,本階段充電是以第三預設電流I3對尚未達到預設電壓V1的電芯進行充電,其中,I3小於I2和I1;而該階段由啟始的充電電壓達到預設電壓V1,需要歷經時間為t2~t3,小於第二階段充電的時間,溫度則從T2降至T3;最後一個充電階段相較於前幾個充電階段不同的是以預設電壓V1進行定電壓充電,並以第二預設電流I2做為起始的充電電流,本階段充電歷經的時間為t3~t4,溫度大約維持在T3左右。Please refer to the fourth picture together with the second picture to better understand the temperature change of the battery module during each charging phase. The first stage charging is performed by the first preset current I 1 during the period from t 0 to t 1 , and when the voltage reaches the preset voltage V 1 , the corresponding temperature will rise to T 1 , and the battery is made. The module has a crisis of overheating. Therefore, the present invention will perform a second charging of the battery module. The charging of the second stage is to use a second preset current I 2 that is much lower than the first preset current I 1 . The module is charged, the battery module is charged to the preset voltage V 1 by a lower voltage, and the second phase charging time is t 1 ~ t 2 , which is longer than the first phase charging time. The temperature of the battery module is thus decreased from T 1 to T 2 ; then, the third-stage charging is performed, and the charging at this stage is to charge the battery cell that has not reached the preset voltage V 1 by the third preset current I 3 , wherein I 3 is smaller than I 2 and I 1 ; and the initial charging voltage reaches the preset voltage V 1 at this stage, and the elapsed time is t 2 ~ t 3 , which is less than the charging time of the second stage, and the temperature is lowered from T 2 . to T 3; a final stage of charge as compared to previous charging phase is different from a preset voltage V 1 is feed Constant voltage charge, and a second current I 2 as preset initial charging current over the charging time of this stage is t 3 ~ t 4, is maintained at a temperature of about about T 3.

請參閱第三圖為本發明多段式電池模組充電裝置電路示意圖。包括一電池模組1、一電池管理系統2及一充電器3。該電池模組1可如圖所示為複數串聯之電芯11,12,亦可為複數相互串接之電芯串聯組(圖未示);該充電器3與該電池模組1連接形成一充電迴路,以提供一電流給該電池模組1;該電池管理系統2,連接於各該電芯11,12的兩極,用以監測各電芯11,12的電壓及各電芯11,12之間的壓差,並據以調整該充電迴路,使各電芯11,12之電壓能保持平衡。其中,該電池管理系統2還包括一開關迴路22,用以調整對於各電芯充電的迴路,此開關迴路22初始為尚未與充電迴路導通之狀態;其中,該開關迴路22具有用於控制充電迴路的開關元件21,該開關元件21為場效電晶體 (Metal-Oxide-Semiconductor Field-Effect Transistor,MOSFET),分別設置在對應於各電芯電路的位置,該開關元件21的源極211透過一電阻23連接於各電芯的正極,汲極212則連接於各該電芯的負極,而閘極213與該電池管理系統2連接。電池管理系統2、充電器3及電池模組1之間連結有一放電控制開關24及一充電控制開關25,該放電控制開關24係於電芯電壓過低、放電電流過大、短路時啟動保護,該充電控制開關25作為電芯電壓過高保護。Please refer to the third figure for the circuit diagram of the multi-section battery module charging device of the present invention. The utility model comprises a battery module 1, a battery management system 2 and a charger 3. The battery module 1 can be a plurality of cells 11 and 12 connected in series as shown in the figure, or a plurality of cells connected in series with each other (not shown); the charger 3 is connected with the battery module 1 a charging circuit for supplying a current to the battery module 1; the battery management system 2 is connected to the two poles of each of the cells 11, 12 for monitoring the voltage of each of the cells 11, 12 and the cells 11; The voltage difference between 12, and according to the adjustment of the charging circuit, so that the voltage of each of the cells 11, 12 can be balanced. The battery management system 2 further includes a switch circuit 22 for adjusting a circuit for charging each of the cells. The switch circuit 22 is initially in a state that is not yet electrically connected to the charging circuit; wherein the switch circuit 22 has a control for charging a switching element 21 of the circuit, the switching element 21 is a Metal-Oxide-Semiconductor Field-Effect Transistor (MOSFET), respectively disposed at a position corresponding to each of the cell circuits, and the source 211 of the switching element 21 is transmitted through A resistor 23 is connected to the anode of each of the cells, a drain 212 is connected to the cathode of each of the cells, and a gate 213 is connected to the battery management system 2. A discharge control switch 24 and a charge control switch 25 are connected between the battery management system 2, the charger 3 and the battery module 1. The discharge control switch 24 is activated when the voltage of the battery is too low, the discharge current is too large, and the short circuit occurs. The charge control switch 25 is protected as the cell voltage is too high.

請同時參閱第一圖至第三圖,來理解本發明多段式電池模組之充電方法。由充電器3供應第一預設電流I1,對電池模組1進行第一階段充電(步驟10),以判斷單元(即電池管理系統2)判斷電池模組1是否達到預設電壓V1,若尚未達到該預設電壓V1,則繼續以該第一預設電流I1充電,直到達到預設電壓(步驟S20),若判斷到達該預設電壓V1,充電器3改以供應第二預設電流I2對電池模組1進行第二階段充電(步驟S30),由第二圖可知,第二階段充電之第二預定電流I2小於第一階段充電之第一預設電流I1;其中,在第一階段充電及第二階段充電時,電流走向如第三圖中所標示之I1及I2方向。以該判斷單元(即電池管理系統2)判斷該電池模組1是否達到該預設電壓V1,若尚未達到該預設電壓,則繼續以該第二預設電流I2充電,直到達到預設電壓(步驟S40),若判斷單元(電池管理系統2)判斷充電到達預設電壓V1,判斷單元(電池管理系統2)會同時偵測各電芯11,12間是否達到一預設壓差或是否有其中一電芯超過預設電壓V1(如第三圖電芯11在歷經兩階段充電後,電壓已達預設電壓,而下面的電芯12則尚未充飽),此時,電池管理系統2會透過提供電訊號給開關元件21的閘極213,使源極211與汲極212相導通,開關迴路22便與充電迴路連通,充電器3釋出的電流不再流向電芯11,而會流向開關迴路22,並先經由電阻23消耗掉一部分電流,剩下的微小電流(第三預設電流I3)會流至下面的電芯12(步驟S50),再以該判斷單元(電池管理系統2)判斷電芯12是否達到該預設電壓V1,若該電芯12尚未達到預設電壓,則繼續以第三預設電流I3充電,直到該電芯12達到預設電壓V1(步驟S60),當判斷單元(電池管理系統2)偵測每顆電芯11,12皆達到預設電壓V1時,充電器3會改以所述預設電壓V1進行定電壓充電,直到電池模組1充飽為止(步驟S70)。Please refer to the first to third figures at the same time to understand the charging method of the multi-section battery module of the present invention. The first preset current I 1 is supplied by the charger 3 to perform the first stage charging of the battery module 1 (step 10), and the determining unit (ie, the battery management system 2) determines whether the battery module 1 reaches the preset voltage V 1 . If the preset voltage V 1 has not been reached, the charging is continued with the first preset current I 1 until the preset voltage is reached (step S20). If it is determined that the preset voltage V 1 is reached, the charger 3 is changed to supply. The second preset current I 2 performs second-stage charging on the battery module 1 (step S30). As can be seen from the second figure, the second predetermined current I 2 of the second-stage charging is smaller than the first preset current of the first-stage charging. I 1 ; wherein, during the first stage charging and the second stage charging, the current flows in the I 1 and I 2 directions as indicated in the third figure. In the judgment unit (i.e., a battery management system 2) determines that the battery module 1 reaches the predetermined voltage V 1, if not yet reached the preset voltage, to continue the second predetermined charging current I 2, until the pre- voltage setting (step S40), if the determination unit (battery management system 2) determines the charging voltage reaches a predetermined V 1, the determination unit (battery management system 2) simultaneously detects whether or not each cell reaches a preset pressure between 11 and 12 Poor or whether one of the cells exceeds the preset voltage V 1 (as in the third diagram, after the battery 11 has been charged for two stages, the voltage has reached the preset voltage, and the lower cell 12 is not fully charged). The battery management system 2 provides a signal to the gate 213 of the switching element 21 to turn on the source 211 and the drain 212, and the switching circuit 22 is connected to the charging circuit, and the current discharged from the charger 3 no longer flows to the battery. The core 11 flows to the switching circuit 22, and a part of the current is first consumed through the resistor 23, and the remaining minute current (the third predetermined current I 3 ) flows to the underlying battery cell 12 (step S50), and then The determining unit (battery management system 2) determines whether the battery cell 12 reaches the preset voltage V 1, if the cell 12 has not reached the preset voltage, to continue the predetermined current I 3 of the third charge, until the cell 12 reaches a predetermined voltage V 1 (the S60 step), when the judging unit (battery management system 2) detecting every single cell 11 are preset voltage V 1 is reached, the charger 3 will be changed to the predetermined voltage V 1 is constant voltage charging until the battery pack 1 is fully charged (step S70).

本發明主要特徵在於,充電器對電池模組進行數階段充電後,電池管理系統會啟動開關迴路,使充電器針對最小電壓的電芯進行充電,以使各電芯間電壓平衡,避免已經飽和的電芯過充,導致溫度過高影響電池壽命。另一特徵在於,本發明對電池模組分數階段充電,每階段以不同的電流值配合不同充電時間來充到預設電壓,相較習知技術,以一定電流一次對電池充到預設電壓的方式,或是反覆開關充電器的方式,本發明的做法能避免充電時電池溫度隨之升高,以及提升充電效率,延長電池壽命。此外, 本發明所提供之多段式電池模組充電方法,可應用於各種移動式電源管理與儲能系統。The main feature of the present invention is that after the charger performs several stages of charging on the battery module, the battery management system activates the switching circuit, so that the charger charges the battery of the minimum voltage, so that the voltage between the batteries is balanced to avoid saturation. The battery is overcharged, causing excessive temperature to affect battery life. Another feature is that the battery module is charged in a fractional phase, and each phase is charged with a preset voltage by using different current values and different charging times. Compared with the prior art, the battery is charged to a preset voltage with a certain current. The way of the invention, or the way of switching the charger, the method of the invention can avoid the increase of the battery temperature during charging, and improve the charging efficiency and prolong the battery life. In addition, the multi-section battery module charging method provided by the invention can be applied to various mobile power management and energy storage systems.

以上所述者僅為用以解釋本發明之較佳實施例,並非企圖具以對本發明做任何形式上之限制,是以,凡有在相同之發明精神下所作有關本發明之任何修飾或變更,皆仍應包括在本發明意圖保護之範疇。











The above is only a preferred embodiment for explaining the present invention, and is not intended to limit the invention in any way, so that any modifications or changes relating to the invention may be made in the spirit of the same invention. All should still be included in the scope of the intention of the present invention.











S10~S70...為本發明實施例之多段式電池模組充電方法之各步驟S10~S70. . . Steps for charging a multi-section battery module according to an embodiment of the present invention

I1...第一預設電流I 1 . . . First preset current

I2...第二預設電流I 2 . . . Second preset current

I3...第三預設電流I 3 . . . Third preset current

V1...預設電壓V 1 . . . Preset voltage

S1...第一階段充電時,電池模組的電壓曲線變化S 1 . . . The voltage curve of the battery module changes during the first stage of charging

S2...第二階段充電時,電池模組的電壓曲線變化S 2 . . . The voltage curve of the battery module changes during the second phase of charging

S3...第三階段充電時,電池模組的電壓曲線變化S 3 . . . The voltage curve of the battery module changes during the third phase of charging

S4...最後一階段定電流充電,電池模組的電壓曲線變化S 4 . . . The final stage of constant current charging, the voltage curve of the battery module changes

△Ia...電流差值△I a . . . Current difference

△Ib...電流差值△I b . . . Current difference

1...電池模組1. . . Battery module

11...電芯11. . . Batteries

12...電芯12. . . Batteries

2...電池管理系統2. . . Battery management system

21...開關元件twenty one. . . Switching element

211...源極211. . . Source

212...汲極212. . . Bungee

213...閘極213. . . Gate

22...開關迴路twenty two. . . Switching circuit

23...電阻twenty three. . . resistance

24...放電控制開關twenty four. . . Discharge control switch

25...充電控制開關25. . . Charging control switch

3...充電器3. . . charger

IB...定電流I B . . . Constant current

Vpc...電池模組電壓的變化V pc . . . Battery module voltage change

Vinc...電壓V inc . . . Voltage

Vemax...電芯組最大電壓V emax . . . Battery group maximum voltage

Vcoff...額定電壓V coff . . . Rated voltage

Vcon...電壓下限V con . . . Lower voltage limit

Vemin...電芯組最小電壓V emin . . . Battery group minimum voltage

第一圖為本發明多段式電池模組充電方法之步驟流程圖。The first figure is a flow chart of the steps of the charging method of the multi-stage battery module of the present invention.

第二圖為本發明電池模組充電狀態示意圖。The second figure is a schematic diagram of the charging state of the battery module of the present invention.

第三圖為本發明多段式電池模組充電裝置電路示意圖。The third figure is a schematic circuit diagram of a multi-section battery module charging device of the present invention.

第四圖表現電池模組每階段充電時之溫度變化示意圖。The fourth figure shows a schematic diagram of the temperature change of the battery module during each phase of charging.

第五圖為一傳統電池充電狀態示意圖。The fifth figure is a schematic diagram of a conventional battery charging state.

第六圖為另一傳統電池充電狀態示意圖。The sixth figure is a schematic diagram of another conventional battery charging state.

第七圖為又一傳統電池充電狀態示意圖。

The seventh figure is a schematic diagram of another conventional battery charging state.

S1...第一階段定電流充電時,電池模組的電壓曲線變化S 1 . . . The voltage curve of the battery module changes during the first stage of constant current charging

S2...第二階段定電流充電時,電池模組的電壓曲線變化S 2 . . . The voltage curve of the battery module changes during the second stage of constant current charging

S3...第三階段定電流充電時,電池模組的電壓曲線變化S 3 . . . The voltage curve of the battery module changes during the third stage of constant current charging

S4...最後一階段定電壓充電,電池模組的電壓曲線變化S 4 . . . The final stage of constant voltage charging, the voltage curve of the battery module changes

I1...第一預設電流I 1 . . . First preset current

I2...第二預設電流I 2 . . . Second preset current

I3...第三預設電流I 3 . . . Third preset current

△Ia...電流差值△I a . . . Current difference

△Ib...電流差值△I b . . . Current difference

V1...預設電壓V 1 . . . Preset voltage

t0~t1...第一階段定電流充電時間t 0 ~ t 1 . . . First stage constant current charging time

t1~t2...第二階段定電流充電時間t 1 ~t 2 . . . Second stage constant current charging time

t2~t3...第三階段定電流充電時間t 2 ~t 3 . . . Third stage constant current charging time

t3~t4...最後一階段定電壓充電時間t 3 ~ t 4 . . . Final stage constant voltage charging time

Claims (15)

一種多段式電池模組充電方法,該方法包括下列步驟:a.以一第一預設電流對電池模組進行第一階段充電;b.以一判斷單元判斷該電池模組是否達到一預設電壓;c.若判斷該預設電壓達到時,以一第二預設電流對電池模組進行第二階段充電;d.若判斷該預設電壓再度達到,且各電芯之間達到一預設壓差或其中一電芯超過所述預設電壓時,針對電壓較低之電芯以一第三預設電流進行第三階段充電;e.若判斷該預設電壓再度達到時,以該預設電壓對該電池模組進行定電壓充電,並以該第二預設電流做為起始的充電電流,至該電池模組充飽。A multi-section battery module charging method, the method comprising the steps of: a. charging a battery module in a first stage with a first preset current; b. determining, by a determining unit, whether the battery module reaches a preset Voltage; c. If it is determined that the preset voltage is reached, the second preset charging is performed on the battery module by a second preset current; d. if it is determined that the preset voltage is reached again, and each battery core reaches a pre-set When the voltage difference or one of the cells exceeds the preset voltage, the third stage charging is performed with a third preset current for the lower voltage battery; e. if it is determined that the preset voltage is reached again, The battery module is fixedly charged by the preset voltage, and the second preset current is used as the initial charging current until the battery module is fully charged. 依據申請專利範圍第1項所述之多段式電池模組充電方法,其中,該第二預設電流為該第一預設電流減去一電流差值,該第三預設電流為該第二預設電流減去一電流差值。According to the charging method of the multi-stage battery module of claim 1, wherein the second preset current is the first preset current minus a current difference, and the third preset current is the second The preset current is subtracted from a current difference. 依據申請專利範圍第1項所述之多段式電池模組充電方法,其中,所述預設電壓為各電芯安全運作時,所能承受之一電壓最大值。The multi-segment battery module charging method according to claim 1, wherein the predetermined voltage is a voltage maximum value that can be withstood when each battery cell operates safely. 依據申請專利範圍第1項所述之多段式電池模組充電方法,其中,所述判斷單元為一電池管理系統。The multi-section battery module charging method according to claim 1, wherein the determining unit is a battery management system. 依據申請專利範圍第4項所述之多段式電池模組充電方法,其中,該電池管理系統提供一開關迴路,於步驟d中,當各該電芯達到一預設壓差或其中一電芯超過所述預設電壓時,該電池管理系統控制導通該開關迴路,供所述第三預設電流通過,以對電壓較低之電芯,進行第三階段充電。The multi-section battery module charging method according to claim 4, wherein the battery management system provides a switching circuit, and in step d, each of the batteries reaches a preset pressure difference or one of the batteries When the preset voltage is exceeded, the battery management system controls to turn on the switch circuit for the third preset current to pass, to perform the third stage charging on the lower voltage battery. 依據申請專利範圍第5項所述之多段式電池模組充電方法,其中,所述開關迴路包括一電阻及一開關元件,該開關元件為場效電晶體(Metal-Oxide-Semiconductor Field-Effect Transistor,MOSFET),所述開關迴路設置在對應於各電芯電路的位置。The multi-segment battery module charging method according to claim 5, wherein the switching circuit comprises a resistor and a switching element, and the switching element is a field effect transistor (Metal-Oxide-Semiconductor Field-Effect Transistor) , MOSFET), the switching circuit is disposed at a position corresponding to each of the cell circuits. 依據申請專利範圍第6項所述之多段式電池模組充電方法,其中,該開關元件的一源極和一汲極兩端分別連接相應電芯的兩極,而一閘極與該電池管理系統連接。The multi-segment battery module charging method according to claim 6, wherein a source and a drain of the switching element are respectively connected to two poles of the corresponding core, and a gate and the battery management system are respectively connection. 依據申請專利範圍第1項所述之多段式電池模組充電方法,其中,所述電芯為一串聯之電芯組。The multi-segment battery module charging method according to claim 1, wherein the battery cell is a battery cell group connected in series. 依據申請專利範圍第1項所述之多段式電池模組充電方法,其中,所述電芯為複數相互串接之串連電芯組。The multi-segment battery module charging method according to claim 1, wherein the battery core is a plurality of serial battery groups connected in series with each other. 一種多段式電池模組充電裝置,包括:一電池模組,包括複數串聯之電芯;一充電器,與該電池模組連接形成一充電迴路,以提供一電流給該電池模組;以及一電池管理系統,連接於各該電芯的兩極,用以監測各電芯之電壓與各電芯間的壓差,並據以調整該充電迴路。A multi-segment battery module charging device includes: a battery module including a plurality of cells connected in series; a charger connected to the battery module to form a charging circuit to provide a current to the battery module; A battery management system is connected to the two poles of each of the cells for monitoring the voltage difference between the cells and the voltage difference between the cells, and adjusting the charging circuit accordingly. 依據申請專利範圍第10項所述之多段式電池模組充電裝置,其中,該電池管理系統對應於各該電芯設置一開關迴路,該開關迴路初始為尚未與充電迴路導通之狀態,當電池管理系統監測到各電芯之間達一預設壓差或其中一電芯超過一預設電壓時,則控制將該開關迴路與充電迴路導通,供電流通過,使充電器對較小電壓之電芯進行充電。The multi-segment battery module charging device according to claim 10, wherein the battery management system is provided with a switching circuit corresponding to each of the batteries, and the switching circuit is initially in a state that has not been electrically connected to the charging circuit, when the battery When the management system detects that a preset differential pressure is reached between each of the cells or one of the cells exceeds a predetermined voltage, then the switch circuit is controlled to be connected to the charging circuit for current to pass, so that the charger is for a smaller voltage. The battery is charged. 依據申請專利範圍第11項所述之多段式電池模組充電裝置,其中,所述開關迴路包括一電阻及一開關元件,該開關元件為場效電晶體(Metal-Oxide-Semiconductor Field-Effect Transistor,MOSFET),所述開關迴路設置在對應於各電芯電路的位置。The multi-segment battery module charging device according to claim 11, wherein the switching circuit comprises a resistor and a switching element, and the switching element is a field effect transistor (Metal-Oxide-Semiconductor Field-Effect Transistor) , MOSFET), the switching circuit is disposed at a position corresponding to each of the cell circuits. 依據申請專利範圍第12項所述之多段式電池模組充電裝置,其中,該開關元件的一源極和一汲極兩端,分別連接相應電芯的兩極,而一閘極與該電池管理系統連接。The multi-section battery module charging device according to claim 12, wherein a source and a drain of the switching element are respectively connected to two poles of the corresponding core, and a gate and the battery are managed. System connection. 依據申請專利範圍第10項所述之多段式電池模組充電裝置,其中,所述電池模組包括複數串接之電芯串聯組。The multi-segment battery module charging device according to claim 10, wherein the battery module comprises a plurality of series connected cells. 依據申請專利範圍第10項所述之多段式電池模組充電裝置,其中,所述電流為第一預設電流、第二預設電流及第三預設電流,該第一預設電流大於該第二預設電流,該第二預設電流大於該第三預設電流。




The multi-segment battery module charging device according to claim 10, wherein the current is a first preset current, a second preset current, and a third preset current, and the first preset current is greater than the a second preset current, the second preset current being greater than the third preset current.




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