TW201331022A - Apparatus and method for manufacturing compressed lump of metal scrap - Google Patents
Apparatus and method for manufacturing compressed lump of metal scrap Download PDFInfo
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- TW201331022A TW201331022A TW101124706A TW101124706A TW201331022A TW 201331022 A TW201331022 A TW 201331022A TW 101124706 A TW101124706 A TW 101124706A TW 101124706 A TW101124706 A TW 101124706A TW 201331022 A TW201331022 A TW 201331022A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 239000002184 metal Substances 0.000 title claims abstract description 33
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 29
- 239000003923 scrap metal Substances 0.000 claims description 175
- 238000007906 compression Methods 0.000 claims description 130
- 230000006835 compression Effects 0.000 claims description 127
- 239000002699 waste material Substances 0.000 claims description 27
- 230000008569 process Effects 0.000 claims description 17
- 238000001125 extrusion Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 9
- 208000028659 discharge Diseases 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims 3
- 238000003672 processing method Methods 0.000 claims 2
- 238000007493 shaping process Methods 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000010008 shearing Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 208000003443 Unconsciousness Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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- Processing Of Solid Wastes (AREA)
Abstract
Description
本發明涉及一項廢金屬壓塊製造裝置與製造方法,具體是將所收集的各種形態金屬廢料進行壓縮加工,使其形狀符合尺寸規格可直接投爐使用。The invention relates to a scrap metal briquetting manufacturing device and a manufacturing method. Specifically, the collected various forms of metal scraps are subjected to compression processing, and the shape thereof conforms to the size specification and can be directly used for furnace furnace.
眾所周知,將各種生產活動中產生的廢料、生產活動中使用後廢棄的模具、拆除建築物時所產生的鋼筋和消費過程中產生的報廢汽車、廢燃氣罐及金屬罐等廢舊金屬進行分類、收集、重新冶煉後製造成各種鋼材,可節約製鋼過程中所使用的資源及能源,最終可達到保護環境的目的。為此,需將各種形態及各種材質的廢舊金屬進行基礎分類,然後按照材質進行分類後,將其加工整型成為各種尺寸規格及形狀的廢舊金屬壓塊,以方便煉鋼廠直接投入熔爐使用。此類廢舊金屬壓塊應被壓縮為大體上長、寬、高之和在600mm以上2100mm以下、最長不超過800mm、密度0.15以上。It is well known to classify scraps generated in various production activities, molds discarded after use in production activities, steel bars generated during demolition of buildings, and scrap metal such as scrapped cars, waste gas cans and metal cans produced during consumption. After being collected and re-smelted, it can be manufactured into various steel materials, which can save resources and energy used in the steel making process, and ultimately achieve the purpose of protecting the environment. To this end, it is necessary to classify the scrap metal of various forms and various materials, and then classify them into finished metal compacts of various sizes and shapes to facilitate the direct use of the steel mill in the furnace. . Such scrap metal compacts should be compressed to have a total length, width, and height of 600 mm or more and 2100 mm or less, a maximum length of not more than 800 mm, and a density of 0.15 or more.
已有的製造此類廢舊金屬壓塊做法為:將利用各種管道所收集來的包括廢鐵及非鐵類的廢鋁、廢銅等廢舊金屬進行分類,把分類後的廢舊金屬投入壓縮裝置中進行壓縮,然後利用設定好的六面體模具定型,最終加工成為塊狀廢鐵,代表案例可參考日本實用新案公報(公告號:第38-11798)所刊載的“廢料壓縮裝置”(下稱“引用發明”),此類引用發明是一種廢舊金屬打包裝置,如第一圖及第二圖所示,設有壓頭(5)和左右兩側的橫向壓頭(20)的廢料壓縮室(2)上方設有滑動型的進料口蓋(1),廢料壓縮室(2)的材料擠壓成型部位上端設有固定蓋(3),下方為可自由啟閉的成品出料用出料口蓋(7),與前面提到的固定蓋(3)的滑動蓋相連接的部位設置剪切裝置(4),同時,壓頭(5)上部也設有剪切裝置(6)。The existing method of manufacturing such scrap metal briquettes is to classify scrap metal, such as scrap iron and non-ferrous waste, which are collected by various pipes, and classify the scrap metal into the compression device. The compression is carried out, and then the set hexahedron mold is used for finalizing, and the final processing becomes bulky scrap iron. For the representative case, refer to the "waste compression device" published in the Japanese Utility New Case Bulletin (Announcement No.: 38-11798) (hereinafter) "Citation of the Invention"), the cited invention is a waste metal packing device, as shown in the first and second figures, a waste compression chamber provided with a pressure head (5) and lateral pressure heads (20) on the left and right sides (2) There is a sliding type feed port cover (1) on the upper side, and a fixed cover (3) is arranged on the upper end of the material extrusion forming part of the waste compression chamber (2), and the product is discharged and closed at the lower end. The flap (7) is provided with a shearing device (4) at a portion connected to the sliding cover of the aforementioned fixed cover (3), and a shearing device (6) is also provided at the upper portion of the indenter (5).
所以,此引用發明是:將廢舊金屬裝入廢料壓縮室(2),關閉進料口蓋(1)後啟動初壓工作缸(14),活塞(13)前進,壓頭(5)隨之將廢料壓縮室(2)內的廢料進行初次壓縮,此時呈現的狀態如第二圖虛線所示;接下來兩端的橫向壓頭(20)隨著工作缸(21)內活塞(22)的牽引向前,將初次壓縮後的廢料集中到中央進行二次擠壓。就這樣完成廢舊金屬二次壓縮後,與出料口蓋(7)下端相連接的出料口蓋工作缸(8)啟動,通過拉動連杆(10)中間位置帶動出料口蓋(7)向下翻開,2次擠壓後的廢舊金屬塊(23)隨之下落,並通過輸送帶(18)被運到外部。Therefore, the cited invention is: loading the scrap metal into the waste compression chamber (2), closing the feed port cover (1), starting the initial pressure working cylinder (14), the piston (13) advancing, and the indenter (5) will follow The waste in the waste compression chamber (2) is initially compressed, and the state presented at this time is as shown by the broken line in the second figure; the lateral pressure head (20) at the two ends is followed by the traction of the piston (22) in the working cylinder (21). Forward, the primary compressed waste is concentrated to the center for secondary extrusion. After the secondary compression of the scrap metal is completed in this way, the discharge port cover working cylinder (8) connected to the lower end of the discharge port cover (7) is activated, and the discharge port cover (7) is turned downward by pulling the intermediate position of the connecting rod (10). After opening, the scrap metal block (23) after 2 extrusions is dropped and transported to the outside through the conveyor belt (18).
因此,根據此項引用發明,將所需數量且符合尺寸規格的廢舊金屬壓塊直接投入熔爐中,便可立即製造出各種鋼鐵製品,由此可提高作業效率。Therefore, according to the cited invention, the required number of scrap metal compacts in accordance with the size specifications can be directly put into the furnace, and various steel products can be immediately manufactured, thereby improving work efficiency.
相反的引用發明也存在問題,此類廢金屬壓塊是由大量的廢舊金屬壓縮、提高其密度而來,因此它們本身的熱容量就非常高,會消耗很多能源,並且需要長時間高溫熔煉,熔煉過程中的高能耗成為增加鋼鐵產品製造成本的主要原因,高能耗隨之而來的二氧化碳排放的增加也成為環境惡化的主要原因。The opposite invention also has problems. Such scrap metal briquettes are compressed and increased in density by a large amount of scrap metal, so their own heat capacity is very high, consumes a lot of energy, and requires long-time high-temperature melting and melting. The high energy consumption in the process is the main reason for increasing the manufacturing cost of steel products, and the accompanying increase in carbon dioxide emissions with high energy consumption has also become the main cause of environmental degradation.
與此同時,先前的此種廢舊金屬壓塊方法理所當然應將分類後的非鐵金屬廢料和廢鐵分別壓塊製造,但是因為有部分不自覺的加工業者在廢舊金屬中添加相對較重的水泥等製造不良金屬壓縮塊,導致熔爐因熔煉這種不良廢舊金屬壓塊被污染,需要投入巨大的費用才能消除由此產生的污染,因此導致影響生產計畫的問題也時有發生,煉鋼廠在廢舊金屬壓塊再利用方面遇到難題,這也是目前的實際情況。At the same time, the previous method of scrap metal briquetting should of course take the classified non-ferrous metal scrap and scrap iron separately, but because some unconscious manufacturers add relatively heavy cement to the scrap metal. When manufacturing a bad metal compression block, the furnace is contaminated by the smelting of such a bad scrap metal compact, and it is necessary to invest a huge cost to eliminate the resulting pollution, thus causing problems affecting the production plan to occur from time to time, the steel mill It is a difficult problem in the recycling of scrap metal briquettes, which is also the current situation.
本發明的目的是提供一種可解決上述此類問題,並在產品上形成貫通孔以期實現高效熔化、並可觀察到壓塊內層結構,但是,本項發明並不採用引用發明的在已加工製成的廢舊金屬壓塊上打孔的方式,而是提供在廢舊金屬壓塊製造過程中形成貫通孔的廢舊金屬壓塊,以及一種可實現此類廢舊金屬壓塊高效生產的廢舊金屬壓塊製造裝置與製造方法。SUMMARY OF THE INVENTION An object of the present invention is to provide a solution to the above problems, and to form a through hole in a product for achieving efficient melting and observing the inner structure of the compact. However, the present invention does not employ the processed invention. A method of punching a scrap metal block to provide a waste metal compact formed into a through hole in the manufacture of a scrap metal compact, and a scrap metal compact capable of efficiently producing such a scrap metal compact. Manufacturing apparatus and manufacturing method.
為實現上述目的,本項發明的壓縮室內一側裝有初壓工作缸及隨活塞牽引在初次壓縮空間內移動的初壓壓頭、壓縮室內另一側裝有終壓工作缸及隨活塞牽引在終壓空間內移動的終壓壓頭、以及位於終壓空間中央位置的出料口蓋及負責出料口蓋啟閉的啟閉裝置,在本項廢舊金屬壓縮裝置內,In order to achieve the above object, the compression chamber of the present invention is provided with an initial pressure working cylinder and an initial pressure head moving in the initial compression space with the piston traction, and a final pressure working cylinder on the other side of the compression chamber and pulling with the piston The final pressure head moving in the final pressure space, the discharge port cover located at the central position of the final pressure space, and the opening and closing device responsible for opening and closing the discharge port cover are in the waste metal compression device of the present item,
前面描述的初壓壓頭的擠壓方向與終壓壓頭的擠壓方向呈互相垂直狀,在終壓空間中央裝有1個以上的與前面描述的初壓壓頭及終壓壓頭的擠壓方向均呈垂直的型芯,所有型芯隨著增設的型芯工作缸出入,至此,本項發明可製造出具有1個以上貫通孔的廢舊金屬壓塊,並提供可實現上述目的的製造裝置及製造方法。The extrusion direction of the initial pressure head described above is perpendicular to the extrusion direction of the final pressure head, and more than one of the initial pressure head and the final pressure head described above are installed in the center of the final pressure space. The extrusion direction is a vertical core, and all the cores are taken in and out with the added core cylinder. Thus, the invention can manufacture a waste metal compact having more than one through hole and provide the above-mentioned objects. Manufacturing apparatus and manufacturing method.
如上所述,採用本發明技術可使廢舊金屬壓塊具有一個以上的貫通孔,如將其投入熔爐,爐內金屬熔液不僅可以浸漬廢舊金屬壓塊表面,還可通過貫通孔滲進廢舊金屬壓塊的中心部位,因此,此類金屬塊可以以相當於熔解小塊廢舊金屬壓塊的速度快速熔解,大大減少了製鋼產品加工過程中消耗的能源。As described above, by using the technology of the present invention, the scrap metal compact can have more than one through hole. If it is put into the furnace, the molten metal in the furnace can not only impregnate the surface of the scrap metal block, but also infiltrate the scrap metal through the through hole. The central part of the compact, therefore, such metal blocks can be quickly melted at a rate equivalent to melting small pieces of scrap metal, greatly reducing the energy consumed in the processing of steel products.
另外,如採用本發明的製造裝置,廢金屬壓塊形成貫通孔的過程是:在對投入到壓縮室內的廢舊金屬進行初次壓縮的低密度壓縮過程中,廢舊金屬被擠壓到型芯周邊上,將廢舊金屬進行二次壓縮的高密度壓縮時,壓縮步驟完成的同時在廢舊金屬壓塊上形成貫通孔,所以可大大減少與廢舊金屬的摩擦施加在型芯上的摩擦力及應力。Further, as in the manufacturing apparatus of the present invention, the process of forming the through-hole by the scrap metal compact is: in the low-density compression process of the primary compression of the scrap metal put into the compression chamber, the scrap metal is extruded onto the periphery of the core. When the waste metal is subjected to high-pressure compression for secondary compression, the through-hole is formed in the scrap metal compact at the same time as the compression step is completed, so that the friction and stress applied to the core by the friction with the scrap metal can be greatly reduced.
需特別指出的是,本項發明中,用於在廢舊金屬壓塊上形成貫通孔的型芯,其在壓縮室內出現並被使用的長度與廢舊金屬壓塊上貫通孔的實際長度是一致的,由此可使型芯長度最小化,這不僅可減少型芯在初壓及終壓過程中因廢舊金屬的密度偏差受到的彎曲力,而且因為型芯本身的長度很短,所以可最大限度減少變形,耐用性得到大幅提高,這樣就達到了既實現了工作的穩定性又延長了型芯使用壽命的效果。It should be particularly noted that in the present invention, the core for forming a through hole in the scrap metal compact is present in the compression chamber and is used in a length that is consistent with the actual length of the through hole on the scrap metal compact. , thereby minimizing the length of the core, which not only reduces the bending force of the core due to the density deviation of the scrap metal during the initial pressure and the final pressure, but also because the length of the core itself is short, Reduces deformation and greatly improves durability, which achieves both the stability of the work and the longevity of the core.
與此同時,本發明是在型芯垂直立起的狀態下將廢舊金屬投入壓縮室內進行初壓和終壓工藝,因此可防止因任何形狀、任何種類的廢舊金屬塞入型芯與箱蓋及壓縮室底面造成的妨礙裝置啟動的情況,達到實現流暢作業的效果。At the same time, the present invention puts the waste metal into the compression chamber under the state in which the core is vertically erected for the initial pressure and the final pressure process, thereby preventing the waste metal from being inserted into the core and the cover by any shape and any kind of waste metal. The situation caused by the bottom surface of the compression chamber hinders the startup of the device, and the effect of smooth operation is achieved.
本項發明的廢舊金屬壓塊製造裝置依靠箱蓋工作缸開啟閉合,並且通過依靠初壓工作缸的動力在裝滿廢舊金屬的壓縮室內部的初壓壓縮空間內滑動的初壓壓頭,以及依靠終壓工作缸的動力在壓縮室的終壓壓縮空間兩側滑動的終壓壓頭將廢舊金屬壓縮後通過出料孔排出。The scrap metal briquetting manufacturing apparatus of the present invention relies on the opening and closing of the lid cylinder, and the initial pressure head which slides in the initial pressure compression space of the compression chamber filled with the scrap metal by the power of the initial pressure cylinder, and The final pressure head which slides on both sides of the final pressure compression space of the compression chamber by the power of the final pressure working cylinder compresses the scrap metal and discharges through the discharge hole.
上述初壓壓頭的擠壓方向與終壓壓頭的擠壓方向互相垂直,型芯設置在終壓壓縮空間的中央,並與初壓壓頭及終壓壓頭的擠壓方向均應垂直,同時具備牽引此型芯滑動的型芯工作缸的廢舊金屬壓塊製造裝置。The extrusion direction of the initial pressure head and the extrusion direction of the final pressure head are perpendicular to each other, and the core is disposed at the center of the final pressure compression space, and should be perpendicular to the extrusion direction of the initial pressure head and the final pressure head. At the same time, it has a scrap metal briquetting device for pulling the core working cylinder of the core sliding.
為方便具備本發明所屬技術領域常識的技術人員能對照附圖容易地實施本發明,現將本發明的實施案例詳細說明如下。The present invention will be easily implemented by those skilled in the art having the common knowledge in the art to which the present invention pertains. The embodiments of the present invention will now be described in detail below.
首先,採用本發明加工成的廢舊金屬壓塊(100)如第三圖及第四圖所示。First, the scrap metal compact (100) processed by the present invention is as shown in the third and fourth figures.
如大家所見,本發明是將廢舊金屬壓塊(100)壓縮成型為長、寬、高均符合預先設定的尺寸規格的六面體,並且還在此廢舊金屬壓塊(100)形成一個以上的位於數軸線上的貫通孔(101)。通過形成這種貫通孔(101),廢舊金屬壓塊(100)被投入熔爐時,熔爐內的熱氣及金屬熔液可滲入壓塊內部,因此使用少量的燃料即可將其熔化,還可使操作者在投爐前可以透過肉眼觀察壓塊內部,或者使用照相機確認壓塊內部構造。As can be seen, the present invention compresses the scrap metal compact (100) into a hexahedron whose length, width, and height meet the preset size specifications, and also forms more than one scrap metal compact (100). A through hole (101) on the number axis. By forming such a through hole (101), when the scrap metal compact (100) is put into the furnace, the hot gas and the molten metal in the furnace can penetrate into the inside of the compact, so that a small amount of fuel can be used to melt it, and it is also possible to The operator can visually observe the inside of the pressure block before the furnace is thrown, or use a camera to confirm the internal structure of the pressure block.
同時,本發明可如第四圖所示的那樣形成2個貫通孔(101),也可根據需要形成直徑較小的、3個以上的貫通孔。儘管此類貫通孔(101)個數越多越易於熔解,但從安裝多個在進行廢舊金屬高壓壓縮狀態下工作的型芯(201)及型芯工作缸(200)所帶來的費用負擔層面考慮,形成一個貫通孔(101)是最為經濟的,以下就以本發明形成1個貫通孔(101)的實施例為標準進行說明。Meanwhile, in the present invention, two through holes (101) may be formed as shown in Fig. 4, and three or more through holes having a small diameter may be formed as needed. Although the more the number of such through holes (101), the easier it is to melt, the cost burden imposed by installing a plurality of cores (201) and core working cylinders (200) operating under high pressure compression of scrap metal At the same time, it is most economical to form one through hole (101). Hereinafter, an embodiment in which one through hole (101) is formed by the present invention will be described as a standard.
第五圖及第六圖展示的是從2個方向觀察本發明的製造裝置具體結構斜視圖。如圖所見,本發明安裝有2個較長的初壓工作缸(110),它為初壓提供充分的力量,使初壓壓頭(150)從前方壓縮室(140)的一側出發,在壓縮室(140)的初壓壓縮空間(300)內移動時將裝入的各種形態的廢舊金屬進行初次擠壓,可根據廢金屬的種類及投料量的不同安裝1個或者2、3個這樣的初壓工作缸(110)。The fifth and sixth figures show perspective views of a specific structure of the manufacturing apparatus of the present invention viewed from two directions. As can be seen, the present invention incorporates two longer initial pressure cylinders (110) that provide sufficient force for the initial pressure to cause the initial pressure head (150) to exit from the side of the front compression chamber (140). When the inside of the compression chamber (140) of the compression chamber (140) moves, the various forms of scrap metal are initially extruded, and one or two or three can be installed depending on the type of scrap metal and the amount of the scrap metal. Such an initial pressure working cylinder (110).
並且,本發明在壓縮室(140)的終壓壓縮空間(400)兩端安裝有終壓工作缸(120),終壓工作缸(120)的活塞上固定有終壓壓頭(160),終壓壓頭(160)從兩側向終壓壓縮空間(400)中央前進。Moreover, the present invention is provided with a final pressure working cylinder (120) at both ends of the final pressure compression space (400) of the compression chamber (140), and a final pressure pressing head (160) is fixed on the piston of the final pressure working cylinder (120). The final pressure head (160) advances from both sides toward the center of the final compression space (400).
另外,安裝在壓縮室(140)兩端的2個終壓壓頭(160)各自移動的距離就是從終壓壓縮空間(400)中央至形成的廢舊金屬壓塊(100)的距離,因此其衝程較短,與此對應終壓工作缸(120)及其活塞的長度也相對較短。特別是本項發明在引用發明的基礎上添加了可形成貫通廢舊金屬壓塊(100)中央的貫通孔的型芯(201)及使型芯(201)滑動的型芯工作缸(200)。型芯(201)與初壓方向及終壓方向均呈垂直,同時豎立安裝在終壓壓縮空間(400)的中央。而,在第五圖及第六圖所示的本發明實施例中,牽引型芯(201)出沒的型芯工作缸(200)再如第七圖所示,安裝在出料口蓋(502)中央的下方,型芯(201)的前端部分形成具有傾斜面的尖端部(170)。這個尖端部(170)與箱蓋(601)的型芯尖端部介面(130)相銜接內置,可防止型芯(201)因廢金屬在初終壓過程中被壓縮時受力不均而產生的應力及摩擦發生變形。In addition, the distance between the two final pressure heads (160) installed at both ends of the compression chamber (140) is the distance from the center of the final pressure compression space (400) to the formed scrap metal compact (100), so the stroke thereof Shorter, the length of the final pressure working cylinder (120) and its piston is also relatively short. In particular, the present invention adds a core (201) capable of forming a through hole penetrating through the center of the scrap metal compact (100) and a core cylinder (200) for sliding the core (201). The core (201) is perpendicular to the initial pressure direction and the final pressure direction, and is erected in the center of the final pressure compression space (400). However, in the embodiment of the present invention shown in the fifth and sixth figures, the core working cylinder (200) in which the traction core (201) is infested is mounted on the discharge port cover (502) as shown in the seventh figure. Below the center, the front end portion of the core (201) forms a tip end portion (170) having an inclined surface. The tip end portion (170) is coupled to the core tip end interface (130) of the cover (601) to prevent the core (201) from being generated due to uneven force when the scrap metal is compressed during the initial pressure process. The stress and friction are deformed.
此外與前面所述,本發明在終壓壓縮空間(400)內安裝有型芯(201)與出料口蓋(502),並安裝有控制出料口蓋(502)啟閉的啟閉裝置(500),此啟閉裝置(500)可以是厚度可承受油壓工作缸(504)、活塞及壓力的板狀出料口蓋(502)在控制台內邊滑動邊帶動出料孔(501)啟閉的構造,也可採用依靠油缸(504)啟閉出料口蓋(502)等多種構造。In addition, as described above, the present invention mounts a core (201) and a discharge port cover (502) in the final pressure compression space (400), and is mounted with an opening and closing device (500) for controlling opening and closing of the discharge port cover (502). The opening and closing device (500) may be a plate-shaped discharge port cover (502) having a thickness capable of withstanding the hydraulic working cylinder (504), the piston and the pressure, and sliding the discharge hole (501) to open and close in the inner side of the console. The structure can also be used in various configurations such as opening and closing the spout cap (502) by means of the cylinder (504).
綜上可知,該實施案例中的本發明是在出料口蓋(502)的底面中央設有型芯工作缸(200),所以當然是通過油壓工作缸(504)的作業帶動出料口蓋(502)及型芯工作缸(200)、型芯(201)同時滑動。As described above, the present invention in the present embodiment is provided with a core cylinder (200) at the center of the bottom surface of the discharge port cover (502), so that the discharge port cover is of course driven by the operation of the hydraulic cylinder (504) ( 502) and the core working cylinder (200) and the core (201) slide at the same time.
另外,本項發明中使用了初壓、終壓工作缸(110,120)及型芯工作缸(200),油壓工作缸(504),箱蓋工作缸(600),鎖緊機構工作缸(602)等,儘管在此未能進行圖示,但(這些工作缸)均連接有油管,其活塞也自然是按照油壓的方向前進或後退,因為這是慣用技術,所以此處略去記載。本發明的工作待機狀態如第八圖的側面圖所示。In addition, the present invention uses an initial pressure and final pressure working cylinder (110, 120) and a core working cylinder (200), a hydraulic working cylinder (504), a lid working cylinder (600), and a locking mechanism working cylinder. (602), etc., although not shown here, (these working cylinders) are connected with a fuel pipe, and the piston naturally moves forward or backward according to the direction of the oil pressure, because this is a conventional technique, so it is omitted here. Recorded. The work standby state of the present invention is as shown in the side view of the eighth diagram.
如第八圖所示,在投入廢金屬之前,本發明中型芯(201)應依靠型芯工作缸(200)完成豎立設置,箱蓋(601)也應通過箱蓋工作缸(600)進入打開狀態待命。在此狀態下,本發明將廢金屬投入壓縮室(140)內部並填滿,這樣初壓壓縮空間(300)與終壓壓縮空間(400)完全裝滿廢金屬後,啟動箱蓋工作缸(600)關閉箱蓋(601)。As shown in the eighth figure, before the scrap metal is put in, the core (201) of the present invention should be erected by the core working cylinder (200), and the lid (601) should also be opened by the lid cylinder (600). State is on standby. In this state, the present invention puts scrap metal into the compression chamber (140) and fills it, so that the initial pressure compression space (300) and the final pressure compression space (400) are completely filled with scrap metal, and the lid lid working cylinder is activated ( 600) Close the cover (601).
此時初壓準備完畢狀態時的平面圖可通過第九圖觀察。本發明的型芯(201)依靠型芯工作缸(200)已向外突出,初壓、終壓工作缸(110)(120)待機狀態下的初壓、終壓壓頭(150)(160)以於壓縮室(140)牆壁位置待機,油壓工作缸(504)在出料口蓋(502)封閉出料孔(501)的狀態下待機。The plan view at the time when the initial pressure preparation is completed can be observed through the ninth diagram. The core (201) of the present invention has been protruded outward by the core working cylinder (200), and the initial pressure and final pressure head (150) in the standby state of the initial pressure and final pressure working cylinders (110) (120) (160) In order to stand by the wall position of the compression chamber (140), the hydraulic cylinder (504) stands by in a state where the discharge port cover (502) closes the discharge hole (501).
此項發明首先如第十圖所示,初壓壓頭(150)依靠初壓工作缸(110)活塞的牽引到達初壓壓縮空間(300)的尾部後停止。廢金屬也隨之在壓縮室(140)內完成初壓進入終壓壓縮空間(400)內處於待機狀態,廢金屬在從初次擠壓的過程中向終壓壓縮空間移動的同時,包住型芯(201)。尤其注意此狀態下本發明處於終壓壓縮空間(400)的型芯將尖端部分與位於箱蓋(601)的型芯尖端部介面(130)相結合,因此固定的狀態非常牢固,可以防止型芯(201)因擠壓過來的廢金屬被推出或發生變形。The invention firstly, as shown in the tenth figure, the initial pressure head (150) is stopped by the traction of the piston of the initial pressure cylinder (110) reaching the tail of the initial pressure compression space (300). The scrap metal is also in the standby state in the compression chamber (140) to complete the initial pressure into the final pressure compression space (400), and the scrap metal moves to the final pressure compression space from the initial extrusion process, and the enveloping type Core (201). In particular, in this state, the core of the present invention in the final pressure compression space (400) combines the tip end portion with the core tip end interface (130) of the cover (601), so that the fixed state is very firm and can prevent the type. The core (201) is pushed out or deformed by the scrap metal that is squeezed.
由此,壓縮室(140)內的廢舊金屬經過初壓壓頭(150)擠壓首先其密度變高,同時在向終壓壓縮空間(400)內的聚集過程中,集中到終壓壓縮空間(400)的廢舊金屬在完成初次擠壓的同時到達型芯(201)形成貫通孔的位置。同樣,在型芯工作缸(200)的型芯(201)突出的狀態下,終壓工作缸(120)啟動終壓壓頭(160)開始對終壓壓縮空間(400)內的廢金屬進行壓縮,廢金屬開始被壓縮得密度比前面進行初壓壓縮時的還高,終壓壓頭(160)一直前進直到壓塊(100)到達符合最終規格的位置後,終壓工作缸(120)才將終壓壓頭(160)停止前進,這種狀態如圖12的放大斷面圖所示,完成壓縮的廢金屬壓塊(100)以從四周包圍型芯(201)的狀態在型芯(201)位置處完成貫通孔(101)的形成。Thereby, the scrap metal in the compression chamber (140) is first pressed by the initial pressure head (150) to become dense, and at the same time, concentrated to the final pressure compression space during the accumulation in the final pressure compression space (400). The scrap metal of (400) reaches the position where the core (201) forms the through hole while completing the initial pressing. Similarly, in a state in which the core (201) of the core cylinder (200) is protruded, the final pressure cylinder (120) starts the final pressure head (160) to start the scrap metal in the final pressure compression space (400). Compression, the scrap metal begins to be compressed to a higher density than when the initial compression is performed, and the final pressure head (160) advances until the clamp (100) reaches the final specification position, and the final pressure cylinder (120) The final pressure head (160) is stopped, and the state is as shown in the enlarged cross-sectional view of Fig. 12, and the compressed scrap metal compact (100) is completed to surround the core (201) from the periphery in the core. (201) The formation of the through hole (101) is completed at the position.
因為定型完成後的廢金屬壓塊(100)無法在此種狀態下被運出,因此本發明如第十三圖及第十四圖所示,型芯(201)的尖端部(170)需後退至低於壓縮室(140)及出料口蓋(502)表面的位置,為此啟動型芯工作缸(200)使型芯(201)後退,初壓工作缸(110)兩端的終壓工作缸(120)也全部後退重定。與此同時,本發明啟動啟閉裝置(500)的油壓工作缸(504),出料口蓋(502)按照控制台(503)指示移動,出料孔(501)也隨之露出,完成的廢金屬壓塊(100)隨之降落,通過輸送帶搬運至外部。Since the scrap metal compact (100) after the completion of the setting cannot be carried out in this state, the present invention is as shown in the thirteenth and fourteenth drawings, and the tip end portion (170) of the core (201) is required. Retreat to a position lower than the surface of the compression chamber (140) and the discharge port cover (502). For this purpose, the core working cylinder (200) is used to retract the core (201) and the final pressure at both ends of the initial pressure cylinder (110). The cylinders (120) are also all retracted. At the same time, the present invention activates the hydraulic cylinder (504) of the opening and closing device (500), the discharge port cover (502) moves in accordance with the instruction of the console (503), and the discharge hole (501) is also exposed. The scrap metal compact (100) is then dropped and transported to the outside by a conveyor belt.
緊接著,本項發明開始啟動啟閉裝置(500)的油壓缸,移動出料口蓋(502)關閉出料孔(501),型芯工作缸(200)使型芯(201)上升,鎖緊機構工作缸(602)中的活塞(603)從鎖定孔(604)中脫離,緊接著,箱蓋工作缸(600)啟動將箱蓋(601)蓋上變回第八圖所示的狀態後,重新投入廢金屬,初壓工作缸(110)開始啟動,初壓壓頭(150)重啟初壓,本發明就是通過這樣的過程實現廢金屬壓塊(100)製造流程的反復。Then, the invention starts to start the hydraulic cylinder of the opening and closing device (500), moves the discharge port cover (502) to close the discharge hole (501), and the core working cylinder (200) raises the core (201), and locks The piston (603) in the tight mechanism working cylinder (602) is disengaged from the locking hole (604), and then the lid cylinder (600) is activated to change the lid of the lid (601) back to the state shown in the eighth figure. After that, the scrap metal is re-introduced, the initial pressure working cylinder (110) starts to be started, and the initial pressure head (150) restarts the initial pressure. The present invention realizes the repetition of the manufacturing process of the scrap metal compact (100) by such a process.
並且,本發明中如第十五圖所示,為使2個型芯(201)出入,本發明在出料口蓋(502)上安裝了2個型芯工作缸(200),這兩個型芯(201)的上端具備的尖端部(170)需與箱蓋(601)底面上形成的兩個型芯尖端部介面(130)相對應。Further, in the present invention, as shown in the fifteenth diagram, in order to allow two cores (201) to enter and exit, the present invention mounts two core working cylinders (200) on the discharge port cover (502). The tip end portion (170) of the upper end of the core (201) is required to correspond to the two core tip end interfaces (130) formed on the bottom surface of the cover (601).
在此狀態下,本發明將廢金屬投入壓縮室(140)後,如按照上述第九圖至第十一圖所示的過程實施初、終壓,廢金屬壓塊(100)就會如第十六圖所示一樣,成為帶有在終壓壓縮空間(400)中央兩個型芯(201)所在的位置上形成2個貫通孔(101)的廢金屬壓塊(100),緊接著啟閉裝置(500)的油壓工作缸(504)啟動,操作台(503)指示出料口蓋(502)後退,出料孔(501)出現,接著廢金屬壓塊(100)按照第十七圖演示的一樣下落被輸出。In this state, after the waste metal is put into the compression chamber (140), the primary and final pressures are performed according to the processes shown in the above-mentioned ninth to eleventh drawings, and the scrap metal compact (100) is as described. As shown in Fig. 16, it is a scrap metal compact (100) with two through holes (101) formed at the center of the two cores (201) in the center of the final pressure compression space (400), followed by The hydraulic cylinder (504) of the closing device (500) is activated, the operating table (503) indicates that the discharge port cover (502) is retracted, the discharge hole (501) appears, and then the scrap metal compact (100) is in accordance with the seventeenth diagram. The same drop of the demo is output.
同時,本發明的型芯(201)及型芯工作缸(200)也可設置在出料口蓋(502)之外的其他位置上。其具體實施例如第十八圖所示。從此可以得出,本發明可以把型芯(201)及型芯工作缸(200)移動到出料口蓋(502)以外的箱蓋(601)上,此實施例中的型芯尖端部介面(130)就應該是位於出料口蓋(502)的中心位置。Meanwhile, the core (201) and the core working cylinder (200) of the present invention may be disposed at other positions than the discharge port cover (502). Its specific implementation is shown in the eighteenth figure. From this, it can be concluded that the core (201) and the core working cylinder (200) can be moved to the cover (601) other than the discharge port cover (502), and the core tip interface in this embodiment ( 130) It should be at the center of the discharge port cover (502).
此實施例按照第十八圖所示,將箱蓋(601)打開,使壓縮室(140)呈打開的狀態,在此狀態下投入廢金屬,關閉箱蓋(601),按照第九圖至第十一圖演示的過程進行初、終壓,在這個實施例中,廢金屬投料時,為使設置在箱蓋(601)上的型芯工作缸(200)的型芯(201)可容易地下降到終壓壓縮空間(400),需注意終壓壓縮空間(400)的中央位置不可放置廢金屬,因此有必要考慮使形成廢金屬壓塊(100)上貫通孔(101)的型芯(201)在實施壓縮前到位。According to the eighteenth embodiment, the cover (601) is opened to open the compression chamber (140), and the scrap metal is put in this state, and the cover (601) is closed, according to the ninth figure. The eleventh embodiment demonstrates the process of performing the initial and final pressures. In this embodiment, the core (201) of the core working cylinder (200) disposed on the cover (601) can be easily made during scrap metal charging. The ground is lowered to the final pressure compression space (400). It should be noted that the scrap metal cannot be placed at the center of the final pressure compression space (400), so it is necessary to consider the core forming the through hole (101) on the scrap metal compact (100). (201) It is in place before compression is implemented.
在實施例中,完成廢金屬投料,關閉箱蓋(601)後,下一步是啟動型芯工作缸(200)使型芯(201)下降,其尖端部(170)嵌入出料口蓋(502)中央的型芯尖端部介面(130)內,被牢固固定住。In the embodiment, after the scrap metal feeding is completed and the cover (601) is closed, the next step is to start the core working cylinder (200) to lower the core (201), and the tip end portion (170) is inserted into the discharge opening cover (502). The central core tip interface (130) is securely held in place.
這樣,形成廢金屬壓塊(100)貫通孔(101)的型芯(201)提前到位的步驟完畢,然後按照前面表述的步驟進行初壓及終壓,將廢金屬壓至目標密度,然後進入第十九圖所示的狀態,即型芯(201)在固定在箱蓋(601)上的型芯工作缸(200)的型芯(201)形成的廢金屬壓塊(100)的貫通孔(101)位置。Thus, the step of forming the core (201) of the through-hole (101) of the scrap metal compact (100) in advance is completed, and then the initial pressure and the final pressure are performed according to the steps described above, the scrap metal is pressed to the target density, and then enters. The state shown in Fig. 19 is a through hole of the scrap metal compact (100) formed by the core (201) of the core cylinder (200) of the core (201) fixed to the cover (601). (101) Location.
在此種狀態下,本發明如第二十圖所示的一樣,通過啟動型芯工作缸(200),使型芯上升,從而將型芯(201)從廢金屬壓塊(100)的貫通孔中撤出,與此同時,啟動啟閉裝置(500)的油壓工作缸(504),出料口蓋(502)根據控制台(503)移動,露出出料孔(501)。In this state, the present invention, as shown in the twentieth diagram, raises the core by actuating the core cylinder (200) to thereby pass the core (201) from the scrap metal compact (100). The hole is withdrawn, and at the same time, the hydraulic cylinder (504) of the opening and closing device (500) is activated, and the discharge port cover (502) is moved according to the console (503) to expose the discharge hole (501).
緊接著,廢金屬壓塊(100)隨重量下降通過出料孔(501)排出。Immediately thereafter, the scrap metal compact (100) is discharged through the discharge orifice (501) as the weight decreases.
同時,本發明將型芯(201)與型芯工作缸(200)按照第十八圖所示的一樣,移動到箱蓋(601)而不是出料口蓋(502)的位置上安裝,型芯尖端部介面(130)安裝在出料口蓋(502)的位置上,但因為在箱蓋(601)上安裝的型芯(201)及型芯工作缸(200),以及在出料口蓋(502)上安裝的型芯尖端部介面(130)如第二十一圖所示的有多個,所以可以在廢金屬壓塊(100)上形成多個貫通孔(101)。即,此實施例是:打開箱蓋(601),在壓縮室(140)開放的狀態下投入廢金屬料,關閉箱蓋後,啟動型芯工作缸(200)使多個型芯(201)下降,它們的尖端部(170)嵌入出料口蓋(502)上安裝的多個型芯尖端部介面(130)上,被牢固固定住。Meanwhile, the present invention mounts the core (201) and the core working cylinder (200) to the position of the cover (601) instead of the discharge cover (502) as shown in FIG. The tip end interface (130) is mounted at the position of the spout cap (502), but because of the core (201) and core working cylinder (200) mounted on the lid (601), and at the spout cap (502) The plurality of core tip end interfaces (130) mounted thereon are as shown in the twenty-first embodiment, so that a plurality of through holes (101) can be formed in the scrap metal compact (100). That is, in this embodiment, the cover (601) is opened, the scrap metal material is put in a state where the compression chamber (140) is open, and after the cover is closed, the core work cylinder (200) is activated to make a plurality of cores (201). The lower end portions (170) are embedded in the plurality of core tip end interfaces (130) mounted on the discharge port cover (502) and are firmly fixed.
同樣的,形成廢金屬壓塊(100)貫通孔(101)的2個型芯(201)預先定位階段完成後,按照上述的過程進行初壓及終壓,將廢金屬壓縮至目標密度的話,下步按照第二十二圖圖示的一樣,進入利用固定在箱蓋(601)上的兩個型芯工作缸(200)的2個型芯(201)形成貫通孔(101)的狀態。Similarly, after the pre-positioning stage of the two cores (201) forming the through-holes (101) of the scrap metal compact (100) is completed, the initial pressure and the final pressure are performed according to the above process, and the scrap metal is compressed to the target density. In the next step, as shown in Fig. 22, the through holes (101) are formed by the two cores (201) of the two core cylinders (200) fixed to the cover (601).
在此狀態下,本發明啟動型芯工作缸(200),通過型芯(201)的上升將型芯(201)從廢金屬壓塊(100)從兩個貫通孔(101)中撤出,與此同時的是,啟動啟閉裝置的油壓工作缸(504),出料口蓋(502)從控制台(503)移動,露出出料孔(501),廢金屬壓塊(100)隨重量下降通過出料孔(501)排出。In this state, the starting core working cylinder (200) of the present invention withdraws the core (201) from the scrap metal compact (100) from the two through holes (101) by the rise of the core (201). At the same time, the hydraulic cylinder (504) of the opening and closing device is activated, and the discharge port cover (502) is moved from the console (503) to expose the discharge hole (501), and the scrap metal compact (100) is weighted. The drop is discharged through the discharge hole (501).
如同所見,本發明在將廢金屬進行高壓壓縮之前,便利用型芯(201)事先定好貫通孔(101)的位置,這樣不對型芯(201)等其他相關配件過度施加任何壓力即可實現高密度擠壓,並可在熔解狀態以外的一切難以加工的廢金屬壓塊(100)上形成貫通孔(101)。As can be seen, the present invention facilitates the position of the through hole (101) in advance by the core (201) before high pressure compression of the scrap metal, so that no excessive pressure is applied to other related components such as the core (201) to achieve high. The density is pressed, and a through hole (101) can be formed on the scrap metal compact (100) which is difficult to process except for the molten state.
因此,從事同種行業的同行業者一般認為的利用穿孔設備進行打擊或者鑽孔的方式在廢金屬壓塊(100)上形成貫通孔(101)的方法需要大型的設備,而且設備的高價材質因打孔及穿孔頻繁受損和損耗的可能性較大。Therefore, the method of forming a through hole (101) on the scrap metal compact (100) by means of a perforating device for striking or drilling in the same industry in the same industry requires a large-scale equipment, and the high-priced material of the equipment is hit. Holes and perforations are more likely to be damaged and worn out.
採用本發明的貫通孔形成方法是利用壓縮步驟之前就預先定位的型芯形成貫通孔,因此不需巨型設備,也不會產生因打孔及穿孔引起的高價材質的磨損及損耗,相當的經濟,並且可使作業效率實現劃時代的提高。The through hole forming method of the present invention is to form a through hole by using a pre-positioned core before the compression step, so that no giant equipment is required, and wear and loss of expensive materials due to punching and perforation are not generated, and the economy is considerable. And can make the work efficiency achieve an epoch-making improvement.
同時,本項發明是將出料口蓋(502)安裝在終壓壓縮空間(400)的中央,出料口蓋下方安裝有利用油壓工作缸(504)牽引其移動的啟閉裝置(500),不過,也可根據需要選擇使用其他已公開的各種類型的啟閉裝置。Meanwhile, the present invention installs the discharge port cover (502) in the center of the final pressure compression space (400), and an opening and closing device (500) for pulling the movement by the hydraulic working cylinder (504) is installed under the discharge port cover. However, other types of open/close devices that have been disclosed may also be selected as needed.
現參照附圖對本項發明的廢金屬壓塊製造方法做如下說明。The method of manufacturing the scrap metal compact of the present invention will now be described with reference to the accompanying drawings.
本發明目的是加工廢金屬壓塊,是分為首先將廢金屬投入壓縮室(140)的投料階段,利用箱蓋工作缸(600)關閉箱蓋(601),啟動鎖緊機構工作缸(602),將活塞(603)突出嵌入鎖定孔(604)實施鎖緊動作的階段,以及依靠初壓工作缸(110)對投入壓縮室(140)內的廢金屬進行初壓的初壓階段,依靠終壓工作缸(120)對初壓後的廢金屬壓塊(100)進行終壓的終壓階段,將終壓後加工成的達到目標密度的廢金屬壓塊(100)運出的出料階段,利用箱蓋工作缸(600)的動作作用開啟箱蓋(601)再次投料的可反復實施壓縮工藝的一種公開的廢舊金屬壓塊製造方法。The object of the present invention is to process a scrap metal compact, which is divided into a feeding stage in which the scrap metal is first put into the compression chamber (140), and the lid (601) is closed by the lid cylinder (600) to activate the locking mechanism cylinder (602). ), the piston (603) is protruded into the locking hole (604) to perform the locking action, and the initial pressure stage of the initial pressure of the scrap metal placed in the compression chamber (140) by the initial pressure working cylinder (110) is relied upon The final pressure working cylinder (120) performs the final pressure final stage of the scrap metal scrap (100) after the initial pressure, and discharges the scrap metal (100) which is processed to the target density after the final pressure. In the stage, an open scrap metal briquetting manufacturing method that can repeatedly perform the compression process by opening the lid (601) by the action of the lid cylinder (600).
本發明在此基礎上,還具有在上述初壓階段開始之前,將型芯(201)垂直設置於終壓壓縮空間(400)中心的預先定好貫通孔形成位置的空間預先定位階段,初壓結束後,利用終壓工作缸(120)進行二次擠壓的同時,使上述型芯(201)保持在預先設定好的位置以在廢舊金屬壓塊(100)上形成貫通孔(101)的貫通孔(101)形成階段,以及將貫通後的廢金屬壓塊(100)整型後,型芯(201)從貫通孔處退出,依靠型芯(201)復位將上述被壓縮成符合密度的廢金屬壓塊(100)輸出的型芯(201)後退階段。In addition to the above, the present invention further has a spatial pre-positioning stage in which the core (201) is vertically disposed at the center of the final pressure compression space (400) before the start of the initial pressure phase, and the initial pressure is completed. Thereafter, while the secondary pressing is performed by the final pressure working cylinder (120), the core (201) is held at a predetermined position to form a through hole (101) in the scrap metal compact (100). After the hole (101) is formed, and the through-cut scrap metal compact (100) is shaped, the core (201) is withdrawn from the through-hole, and the core (201) is reset to compress the waste into a density-compliant waste. The core (201) of the metal compact (100) outputs a back phase.
另外,本發明在實踐上述製造方法時,按照第五圖至第十四圖所示,可以將形成貫通孔(101)的型芯工作缸(200)向下安裝在啟閉裝置(500)的依靠油壓工作缸(504)工作開啟出料孔(501)的出料口蓋(502)中心,現將據此原理製成的廢金屬壓塊製造方法做如下說明。Further, in the practice of the above manufacturing method, according to the fifth to fourteenth drawings, the core cylinder (200) forming the through hole (101) can be mounted downward on the opening and closing device (500). The method of manufacturing the scrap metal briquettes made according to this principle is explained by the hydraulic pressure working cylinder (504) working to open the center of the discharge port cover (502) of the discharge hole (501).
已公開的廢金屬壓塊製造方法是一種分為第九圖所示的將廢金屬投入壓縮室(140)的初壓壓縮空間(300)及終壓壓縮空間(400)的投料階段,以及利用箱蓋工作缸(600)關閉箱蓋(601),啟動鎖緊工作缸(602),將活塞(603)突出嵌入鎖定孔實施鎖緊動作的階段,以及,第十圖所示的依靠初壓工作缸(110)對投入壓縮室(140)內的廢金屬進行初壓的初壓階段,第十一圖及第十二圖所示的依靠終壓工作缸(120)對初壓後的廢金屬壓塊(100)進行終壓的終壓階段,第十三圖及第十四圖所示的將終壓後加工成的達到目標密度的廢金屬壓塊(100)運出的出料階段,利用箱蓋工作缸(600)的開啟動作打開箱蓋(601)再次投料的可反復實施壓縮工藝廢舊金屬壓塊製造方法,本項發明相對上述過程,還:在上述向壓縮室內裝入廢金屬關閉箱蓋(601)的階段之前,將固定在用於封鎖出料孔(501)的出料口蓋中心位置的型芯(201)向上突起,使其預先佔領終壓壓縮空間(400)中心位置的空間預先定位階段,在初壓、終壓階段維持空間預先定位狀態的預先定位的持續階段,使上述型芯(201)保持預先搶佔的位置以在初壓、終壓結束後在廢金屬壓塊(100)上形成貫通孔(101)的貫通孔(101)形成階段,以及將貫通後的廢金屬壓塊(100)整型後,型芯(201)依靠型芯工作缸(200)下降到低於前面提到的出料口蓋(502)高度以下的位置後從廢金屬塊中脫落,然後將被壓縮至目標密度後的廢金屬壓塊(100)輸出。另外,本發明與上述製造方法不同,是分為型芯工作缸(200)安裝在箱蓋(601)上,在開啟箱蓋(601)之前或者關閉箱蓋(601)之後,將型芯工作缸(200)的型芯(201)向下突出後預先佔領終壓壓縮空間(400)中央位置的空間預先佔領階段,與預先佔領空間位置的狀態在初壓、終壓過程中保持不變的預先定位持續階段,上述型芯(201)在預先設定的部位保持不變,並在初壓、終壓結束後在廢金屬壓塊(100)上形成貫通孔(101)的貫通孔形成階段,以及貫通後的廢金屬壓塊(100)被整型後,型芯(201)依靠型芯工作缸(200)上升到高於箱蓋(601)底面的位置,從而脫離廢金屬壓塊,將壓縮至目標密度的上述廢金屬壓塊(100)輸出的一種方式。The disclosed method for manufacturing a scrap metal briquetting piece is a feeding stage in which an initial pressure compression space (300) and a final pressure compression space (400) for introducing scrap metal into a compression chamber (140), as shown in FIG. The lid cylinder (600) closes the lid (601), activates the locking cylinder (602), protrudes the piston (603) into the locking hole to perform the locking action, and the initial pressure shown in the tenth figure The working cylinder (110) is in the initial pressure stage of the initial pressure of the scrap metal placed in the compression chamber (140), and the waste after the initial pressure is applied to the final pressure working cylinder (120) shown in the eleventh and twelfth figures. The final stage of the final pressure of the metal compact (100), and the discharge stage of the scrap metal (100) which is processed to the target density after the final pressure is shown in the thirteenth and fourteenth figures. a method for manufacturing a scrap metal scrap block by repeatedly opening a lid (601) by opening the lid of the lid cylinder (600), and the method of manufacturing the scrap metal scrap is repeatedly performed in the above process. Before the stage of scrap metal closing the lid (601) The core (201) fixed at the center of the discharge port cover for blocking the discharge hole (501) is protruded upward to preempt the space pre-positioning stage of the center position of the final pressure compression space (400), at the initial pressure, The final pressure stage maintains a pre-positioned continuous phase of the spatial pre-positioning state, so that the core (201) maintains a pre-empted position to form a through hole on the scrap metal compact (100) after the initial pressure and the final pressure are completed (101). The through hole (101) forming stage, and after the through-cut scrap metal compact (100) is shaped, the core (201) is lowered by the core working cylinder (200) to be lower than the aforementioned discharge opening cover (502) The position below the height is detached from the scrap metal block, and then the scrap metal compact (100) compressed to the target density is output. Further, the present invention differs from the above-described manufacturing method in that the core working cylinder (200) is mounted on the cover (601), and the core is operated before the cover (601) is opened or after the cover (601) is closed. The core (201) of the cylinder (200) protrudes downward and pre-occupies the pre-occupation phase of the space at the central position of the final pressure compression space (400), and the state of the pre-occupied space position remains unchanged during the initial pressure and final pressure. In the pre-positioning continuous phase, the core (201) remains unchanged in a predetermined portion, and a through-hole forming stage in which the through-hole (101) is formed in the scrap metal compact (100) after the initial pressure and the final pressure are completed is performed. After the through-cut scrap metal compact (100) is shaped, the core (201) rises to a position higher than the bottom surface of the cover (601) by the core working cylinder (200), thereby separating from the scrap metal compact. A way of compressing the output of the scrap metal compact (100) to the target density.
同時,採用本發明實施製造的過程中,型芯在其上升至高於出料口蓋(502)高度以上的實施例中,可固定在形成於箱蓋(601)底面的型芯尖端部介面(130)內,或者型芯向下降落到箱蓋(601)底面高度以下時,固定於箱蓋(601)中央位置形成的型芯尖端部介面(130)內,因其固定地堅固而穩定,所以可有效承受住初壓、終壓過程中加在型芯(201)上的廢金屬壓縮過程中產生的變形應力與摩擦,最大化減少型芯的磨損和損傷。Meanwhile, in the embodiment manufactured by the present invention, the core can be fixed to the core tip interface formed on the bottom surface of the cover (601) in the embodiment in which the core rises above the height of the discharge port cover (502). Inside, or when the core falls below the height of the bottom surface of the cover (601), it is fixed in the core tip end interface (130) formed at the center of the cover (601), because it is fixedly strong and stable, so It can effectively withstand the deformation stress and friction generated during the compression process of the scrap metal added to the core (201) during the initial pressure and final pressure, and minimize the wear and damage of the core.
另外,本項發明為使廢金屬壓塊投入高爐內更加容易熔化,當然也可以形成多個貫通孔(101),為此,可按照第十五圖至第十七圖圖示的一樣,在出料口蓋(502)上安裝多個型芯工作缸(100),也可按照第二十一圖至第二十二圖所示的一樣,在箱蓋(601)上安裝多個型芯工作缸(200),此時,當然也需要相應地在箱蓋(601)的底面與出料口蓋(502)的上面安裝多個型芯尖端部介面(130)。In addition, in the present invention, the scrap metal compact is more easily melted into the blast furnace, and of course, a plurality of through holes (101) may be formed. For this reason, as shown in the fifteenth to seventeenth, A plurality of core working cylinders (100) are mounted on the discharge port cover (502), and a plurality of core working can be installed on the cover (601) as shown in the twenty-first to twenty-second figures. The cylinder (200), at this time, of course, also needs to have a plurality of core tip interfaces (130) mounted on the bottom surface of the cover (601) and the discharge port cover (502).
其他,本發明不僅可以根據廢金屬的種類及安裝廢金屬壓塊製造裝置的車間條件增加或變更已公開的要素,而且本發明技術上的特點並不局限於上述實施案例,本發明可在本發明的主旨和概念範圍內進行實施各種改造應用。In addition, the present invention can not only increase or change the disclosed elements according to the type of scrap metal and the workshop conditions for installing the scrap metal briquetting device, but the technical features of the present invention are not limited to the above embodiment, and the present invention can be used in the present invention. Various modifications and applications are implemented within the spirit and concept of the invention.
(100)...壓塊(100). . . Briquetting block
(101)...貫通孔(101). . . Through hole
(110)...初壓工作缸(110). . . Initial pressure cylinder
(120)...終壓工作缸(120). . . Final pressure working cylinder
(130)...型芯尖端部介面(130). . . Core tip interface
(140)...壓縮室(140). . . Compression chamber
(150)...初壓壓頭(150). . . Initial pressure head
(160)...終壓壓頭(160). . . Final pressure head
(170)...尖端部(170). . . Tip
(200)...型芯工作缸(200). . . Core working cylinder
(201)...型芯(201). . . Core
(300)...初壓壓縮空間(300). . . Initial pressure compression space
(400)...終壓壓縮空間(400). . . Final pressure compression space
(500)...啟閉裝置(500). . . Opening and closing device
(501)...出料孔(501). . . Drain hole
(502)...出料口蓋(502). . . Discharge port cover
(503)...控制台(503). . . Console
(504)...油壓工作缸(504). . . Hydraulic working cylinder
(600)...箱蓋工作缸(600). . . Cover work cylinder
(601)...箱蓋(601). . . Cover
(602)...鎖緊機構工作缸(602). . . Locking mechanism working cylinder
(603)...活塞(603). . . piston
(604)...鎖定孔(604). . . Locking hole
(1)...進料口蓋(1). . . Feed port cover
(10)...連杆(10). . . link
(13)...活塞(13). . . piston
(14)...初壓工作缸(14). . . Initial pressure cylinder
(18)...輸送帶(18). . . conveyor
(2)...廢料壓縮室(2). . . Waste compression chamber
(20)...橫向壓頭(20). . . Transverse head
(21)...工作缸(twenty one). . . Working cylinder
(22)...活塞(twenty two). . . piston
(23)...廢舊金屬塊(twenty three). . . Scrap metal block
(3)...固定蓋(3). . . Fixed cover
(4)...剪切裝置(4). . . Shearing device
(5)...壓頭(5). . . Indenter
(6)...剪切裝置(6). . . Shearing device
(7)...出料口蓋(7). . . Discharge port cover
(8)...出料口蓋工作缸(8). . . Outlet cover working cylinder
第一圖是顯示引用發明構成的縱切剖面圖。The first figure is a longitudinal sectional view showing the constitution of the referenced invention.
第二圖是用於說明引用發明構成的平面圖。The second drawing is a plan view for explaining the constitution of the referenced invention.
第三圖是採用本發明加工製成的廢舊金屬壓塊斜視圖。The third figure is a perspective view of a scrap metal compact made by the process of the present invention.
第四圖是採用本發明加工製成的另一廢舊金屬壓塊斜視圖。The fourth figure is a perspective view of another scrap metal compact made by the process of the present invention.
第五圖是從箱蓋後側觀察採用本發明的廢舊金屬壓塊加工設備整體結構的斜視圖。Fig. 5 is a perspective view showing the entire structure of the scrap metal briquetting apparatus using the present invention as seen from the rear side of the tank cover.
第六圖是以本發明的廢舊金屬壓縮加工設備的壓縮室為中心的工作待機狀態斜視圖。Fig. 6 is a perspective view showing the working standby state centering on the compression chamber of the scrap metal compression processing apparatus of the present invention.
第七圖是本發明中的廢舊金屬壓塊加工設備的型芯液壓缸裝上後狀態的底面圖。Fig. 7 is a bottom plan view showing the state in which the core cylinder of the scrap metal block processing apparatus of the present invention is mounted.
第八圖是將廢舊金屬投入本發明的廢舊金屬壓塊加工設備的壓縮室之前,型芯工作缸的The eighth figure is the core working cylinder before the waste metal is put into the compression chamber of the scrap metal briquetting equipment of the present invention.
型芯為垂直豎立狀態的側面圖。The core is a side view of the vertical erect state.
第九圖是第八圖顯示的本發明的廢舊金屬壓塊加工設備的壓縮室內,完成投料狀態的平面圖。The ninth drawing is a plan view showing the state of completion of the charging in the compression chamber of the scrap metal briquetting apparatus of the present invention shown in the eighth drawing.
第十圖是本發明的廢舊金屬壓塊加工設備內部初壓壓頭前進完成狀態的平面圖。Fig. 10 is a plan view showing the state in which the initial pressure head of the waste metal briquetting apparatus of the present invention is advanced.
第十一圖是本發明的廢舊金屬壓塊加工設備的初壓壓頭結束前進後,終壓工作缸啟動,終壓壓頭向終壓壓縮空間前進完成後的狀態平面圖。Fig. 11 is a plan view showing the state in which the final pressure cylinder is started after the initial pressure head of the scrap metal block processing apparatus of the present invention is advanced, and the final pressure head is advanced toward the final pressure compression space.
第十二圖是本項發明在初壓終壓結束的狀態下,型芯位於廢舊金屬壓塊的貫通孔位置的狀態縱切剖面圖。Fig. 12 is a longitudinal sectional view showing the state in which the core is located at the position of the through hole of the scrap metal compact in the state where the initial pressure is completed.
第十三圖是本發明中廢舊金屬壓塊下落時的狀態平面圖。Fig. 13 is a plan view showing the state in which the scrap metal compact is dropped in the present invention.
第十四圖是本發明中廢舊金屬壓塊下落後輸出時的狀態側面圖。Fig. 14 is a side view showing the state in which the scrap metal clumps are dropped after being dropped in the present invention.
第十五圖是展示本發明在廢舊金屬壓塊上形成2個貫通孔的實施例斜視圖。Fig. 15 is a perspective view showing an embodiment in which the present invention forms two through holes on a scrap metal compact.
第十六圖是本發明進行初壓終壓,型芯工作缸的型芯位於廢舊金屬壓塊上形成貫通孔位置時的腰部縱切剖面圖。Figure 16 is a longitudinal sectional view of the waist when the core of the core working cylinder is placed at the position of the through hole at the initial pressure final pressure of the present invention.
第十七圖是本發明在進行初壓、終壓的過程中,依靠型芯工作缸的型芯形成2個貫通孔後,將廢舊金屬壓塊輸出的狀態側面圖。Fig. 17 is a side view showing the state in which the waste metal clumps are output after the cores of the core cylinder are formed into two through holes by the core of the core cylinder in the process of initial pressure and final pressure.
第十八圖是本發明中將型芯工作缸安裝在箱蓋上的實施例演示斜視圖。Fig. 18 is a perspective view showing an embodiment in which a core cylinder is mounted on a tank cover in the present invention.
第十九圖為第十八圖依靠終壓工作缸完成終壓,型芯位於廢舊金屬壓塊的貫通孔位置時的腰部縱切剖面圖。The nineteenth figure is a longitudinal sectional view of the waist when the final pressure is completed by the final pressure working cylinder and the core is located at the through hole position of the scrap metal compact.
第二十圖為第十八圖顯示的本發明實施例中,被壓縮的廢舊金屬塊通過出料口輸出的狀態側面圖。Fig. 20 is a side elevational view showing the state in which the compressed scrap metal block is output through the discharge port in the embodiment of the present invention shown in Fig. 18.
第二十一圖是在箱蓋上安裝型芯工作缸,並且是安裝有2個型芯缸的本發明其他實施案例斜視圖。The twenty-first figure is a perspective view showing another embodiment of the present invention in which a core cylinder is mounted on a tank cover and two core cylinders are mounted.
第二十二圖是第二十一圖顯示的實施例完成初壓及終壓後,型芯位於廢舊金屬壓塊上貫通孔位置時的腰部縱切剖面圖。The twenty-second figure is a longitudinal sectional view of the waist when the core is located at the through hole position of the scrap metal compact after the initial pressure and the final pressure are completed in the embodiment shown in the twenty-first embodiment.
第二十三圖是第二十一圖顯示的實施例中,帶有2個貫通孔的廢舊金屬塊輸出的狀態側面圖。Fig. 23 is a side view showing the state of the output of the scrap metal block with two through holes in the embodiment shown in Fig. 21.
(100)...壓塊(100). . . Briquetting block
(101)...貫通孔(101). . . Through hole
Claims (10)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/KR2012/000657 WO2012138047A2 (en) | 2011-01-28 | 2012-01-30 | Apparatus for manufacturing metal scrap compression material and manufacturing method thereof |
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| Publication Number | Publication Date |
|---|---|
| TW201331022A true TW201331022A (en) | 2013-08-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101124706A TW201331022A (en) | 2012-01-30 | 2012-07-10 | Apparatus and method for manufacturing compressed lump of metal scrap |
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| Country | Link |
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| TW (1) | TW201331022A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI511806B (en) * | 2013-10-17 | 2015-12-11 | Univ Nat Kaohsiung 1St Univ Sc | Method for manufacturing solid waste waste fuels for crushing residues from motor vehicles |
-
2012
- 2012-07-10 TW TW101124706A patent/TW201331022A/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI511806B (en) * | 2013-10-17 | 2015-12-11 | Univ Nat Kaohsiung 1St Univ Sc | Method for manufacturing solid waste waste fuels for crushing residues from motor vehicles |
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