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TW201330704A - Substrate processing device and impedance matching method - Google Patents

Substrate processing device and impedance matching method Download PDF

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Publication number
TW201330704A
TW201330704A TW101139904A TW101139904A TW201330704A TW 201330704 A TW201330704 A TW 201330704A TW 101139904 A TW101139904 A TW 101139904A TW 101139904 A TW101139904 A TW 101139904A TW 201330704 A TW201330704 A TW 201330704A
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Taiwan
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impedance
frequency power
high frequency
transformer
matching circuit
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TW101139904A
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Chinese (zh)
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TWI563881B (en
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Harutyun Melikyan
Duk-Hyun Son
Won-Teak Park
Hyo-Seong Seong
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Semes Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32174Circuits specially adapted for controlling the RF discharge
    • H01J37/32183Matching circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/321Radio frequency generated discharge the radio frequency energy being inductively coupled to the plasma
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • H05H1/4645Radiofrequency discharges
    • H05H1/4652Radiofrequency discharges using inductive coupling means, e.g. coils
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H2242/00Auxiliary systems
    • H05H2242/20Power circuits

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Electromagnetism (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Plasma Technology (AREA)

Abstract

Provided are a substrate processing device and an impedance matching method. The substrate processing device includes: a high frequency power source for generating high frequency power; a process chamber for performing a plasma process by using the high frequency power; a matching circuit for compensating for a changed impedance of the process chamber; and a transformer disposed between the process chamber and the matching circuit in order to reduce the impedance of the process chamber.

Description

基板處理裝置和阻抗匹配之方法 Substrate processing apparatus and method of impedance matching

本文揭示之本發明係關於一種基板處理裝置和一種阻抗匹配之方法,且更特定而言,係關於一種用於在電漿製程期間的阻抗匹配之基板處理裝置和一種阻抗匹配之方法。 The invention disclosed herein relates to a substrate processing apparatus and a method of impedance matching, and more particularly to a substrate processing apparatus for impedance matching during a plasma process and a method of impedance matching.

由於在用電漿來處理基板之電漿製程期間須使用高頻功率,所以阻抗匹配很關鍵。阻抗匹配係在功率之傳輸終端及接收終端同樣地控制阻抗以便有效地傳輸功率。電漿製程需要在提供高頻功率之電源與接收高頻功率之腔室之間的阻抗匹配以便產生且維持電漿。 Impedance matching is critical because high frequency power must be used during the plasma process of processing the substrate with plasma. The impedance matching controls the impedance equally in the power transmission terminal and the receiving terminal to efficiently transmit power. The plasma process requires impedance matching between the power supply providing the high frequency power and the chamber receiving the high frequency power to generate and maintain the plasma.

由於電漿之阻抗係基於不同變量(諸如源氣體之類型、溫度及壓力)來判定,所以腔室之阻抗在製程期間不斷變化。因此,阻抗匹配經由具有電容器及電感器之匹配電路在電漿製程期間補償腔室之變化阻抗。 Since the impedance of the plasma is determined based on different variables such as the type of source gas, temperature, and pressure, the impedance of the chamber constantly changes during the process. Therefore, impedance matching compensates for the varying impedance of the chamber during the plasma process via a matching circuit having a capacitor and an inductor.

然而,由於藉由調整電容或電感電容量來補償阻抗時存在回應速度之限制,所以在阻抗匹配期間發生時間延遲。特別是當腔室之阻抗由於在初始製程期間產生了電漿而劇烈變化時,歸因於由對腔室之阻抗不夠快的回應所產生之反射波,在腔室中發生電弧及電漿密度偏差。 However, since there is a limitation in the response speed when the impedance is compensated by adjusting the capacitance or the inductance capacitance, a time delay occurs during impedance matching. Especially when the impedance of the chamber changes drastically due to the generation of plasma during the initial process, arc and plasma density occur in the chamber due to reflected waves generated by a response that is not fast enough for the impedance of the chamber. deviation.

本發明提供一種執行快速阻抗匹配之基板處理裝置和一種基板處理之方法。 The present invention provides a substrate processing apparatus that performs fast impedance matching and a method of substrate processing.

本發明亦提供一種對寬頻帶中之高頻功率執行阻抗匹配之基板處理裝置和一種基板處理之方法。 The present invention also provides a substrate processing apparatus that performs impedance matching on high frequency power in a wide frequency band and a method of substrate processing.

本發明之實施例提供基板處理裝置,其包括:一高頻電源,其用於產生高頻功率;一處理腔室,其用於藉由使用該高頻功率執行一電漿製程;一匹配電路,其用於補償該處理腔室之一變化阻抗;及一變壓器,其安置於該處理腔室與該匹配電路之間以便減小該處理腔室之該阻抗。 Embodiments of the present invention provide a substrate processing apparatus including: a high frequency power supply for generating high frequency power; a processing chamber for performing a plasma process by using the high frequency power; a matching circuit And for compensating for a varying impedance of the processing chamber; and a transformer disposed between the processing chamber and the matching circuit to reduce the impedance of the processing chamber.

在一些實施例中,該變壓器可為Ruthroff變壓器。 In some embodiments, the transformer can be a Ruthroff transformer.

在其他實施例中,Ruthroff變壓器可為1:4非平衡至非平衡變壓器(1:4 unbalanced-to-unbalanced transformer)。 In other embodiments, the Ruthroff transformer can be a 1:4 unbalanced-to-unbalanced transformer (1:4).

在其他實施例中,該等裝置可進一步包括:一阻抗量測單元,其用於量測該處理腔室之一阻抗;一反射功率量測單元,其用於量測一反射功率;及一控制器,其用於基於該阻抗量測單元及該反射功率量測單元之量測值而控制該匹配電路。 In other embodiments, the apparatus may further include: an impedance measuring unit for measuring an impedance of the processing chamber; a reflected power measuring unit for measuring a reflected power; and a And a controller for controlling the matching circuit based on the measured values of the impedance measuring unit and the reflected power measuring unit.

在其他實施例中,該匹配電路可包括彼此平行安置之複數個電容器及分別連接至該複數個電容器之複數個開關;且該控制器基於該等量測值產生一控制訊號;且該匹配電路回應於該控制訊號而斷開/閉合複數個開關。 In other embodiments, the matching circuit may include a plurality of capacitors disposed in parallel with each other and a plurality of switches respectively connected to the plurality of capacitors; and the controller generates a control signal based on the measured values; and the matching circuit A plurality of switches are opened/closed in response to the control signal.

在其他實施例中,該匹配電路可為倒L型電路(inverse-L-type circuit)。 In other embodiments, the matching circuit can be an inverse-L-type circuit.

在另外實施例中,該處理腔室可包括:一外殼,其提供執行電漿製程之空間;及一電漿產生器,其藉由使用高頻功率將電漿提供至該外殼。 In still other embodiments, the processing chamber can include: a housing that provides space to perform a plasma process; and a plasma generator that supplies plasma to the housing by using high frequency power.

在另外實施例中,該電漿產生器可為包括在該外殼中彼此間隔開之複數個電極的一電容耦合式電漿(CCP)產生器。 In a further embodiment, the plasma generator can be a capacitively coupled plasma (CCP) generator comprising a plurality of electrodes spaced apart from one another in the housing.

在另外實施例中,高頻功率、匹配電路及變壓器可為 複數個;高頻電源可產生不同頻率之高頻功率;不同頻率可施加至複數個電極;且匹配電路及變壓器可連接至高頻功率所施加至之每一電極。 In another embodiment, the high frequency power, the matching circuit, and the transformer may be A plurality of high frequency power sources can generate high frequency power of different frequencies; different frequencies can be applied to a plurality of electrodes; and matching circuits and transformers can be connected to each of the electrodes to which high frequency power is applied.

在本發明之其他實施例中,在藉由使用高頻功率執行電漿製程之基板處理裝置中之阻抗匹配方法可包括:在電漿製程期間藉由一變壓器減小一處理腔室之變化阻抗,該變壓器安置於一匹配電路與一處理腔室之間;及藉由該匹配電路補償減小之阻抗以便執行阻抗匹配。 In other embodiments of the present invention, the impedance matching method in the substrate processing apparatus that performs the plasma process by using the high frequency power may include: reducing a variation impedance of a processing chamber by a transformer during the plasma process The transformer is disposed between a matching circuit and a processing chamber; and the reduced impedance is compensated by the matching circuit to perform impedance matching.

在一些實施例中,該變壓器可為1:4變壓器;且該匹配電路可補償該處理腔室之阻抗變化的1/4以便執行阻抗匹配。 In some embodiments, the transformer can be a 1:4 transformer; and the matching circuit can compensate for 1/4 of the impedance change of the processing chamber to perform impedance matching.

下文將參看隨附圖式更詳細地描述本發明之較佳實施例。然而,本發明可以不同形式體現且不應被理解為限於本文所闡述之實施例。相反地,提供此等實施例以使得本發明將為透徹且完整的,且將向熟習此項技術者充分傳達本發明之範疇。 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings. However, the invention may be embodied in different forms and should not be construed as being limited to the embodiments set forth herein. Rather, the embodiments are provided so that this disclosure will be thorough and complete, and the scope of the invention will be fully conveyed by those skilled in the art.

下文將描述根據本發明之基板處理裝置100。 The substrate processing apparatus 100 according to the present invention will be described below.

基板處理裝置100執行一製程。電漿製程可包括電漿沈積製程、電漿蝕刻製程、電漿灰化製程及電漿清洗製程。諸如在電漿製程期間,施加高頻功率至源氣體以便產生電漿。當然,基板處理裝置100可執行除以上實例外的各種電漿製程。 The substrate processing apparatus 100 performs a process. The plasma process may include a plasma deposition process, a plasma etching process, a plasma ashing process, and a plasma cleaning process. High frequency power is applied to the source gas to generate plasma, such as during a plasma process. Of course, the substrate processing apparatus 100 can perform various plasma processes other than the above examples.

此外,本文之基板包括平板顯示器(FPD)以及用於在薄膜上製造具有電路圖案之產品的所有基板。 Further, the substrate herein includes a flat panel display (FPD) and all substrates for fabricating a product having a circuit pattern on the film.

圖1為基板處理裝置100之圖。 FIG. 1 is a view of a substrate processing apparatus 100.

參看圖1,基板處理裝置100包括處理腔室1000、高頻電源2000、阻抗匹配裝置3000及傳輸線110。處理腔室1000藉由使用高頻功率來執行電漿製程。高頻電源2000產生高頻功率,且傳輸線110連接高頻電源2000與處理腔室1000且將高頻功率傳輸至處理腔室1000。阻抗匹配裝置3000匹配高頻電源2000與處理腔室1000之間的阻抗。 Referring to FIG. 1, a substrate processing apparatus 100 includes a processing chamber 1000, a high frequency power supply 2000, an impedance matching device 3000, and a transmission line 110. The processing chamber 1000 performs a plasma process by using high frequency power. The high frequency power source 2000 generates high frequency power, and the transmission line 110 connects the high frequency power source 2000 to the processing chamber 1000 and transmits the high frequency power to the processing chamber 1000. The impedance matching device 3000 matches the impedance between the high frequency power source 2000 and the processing chamber 1000.

下文將描述根據本發明之一實施例的基板處理裝置100。 A substrate processing apparatus 100 according to an embodiment of the present invention will hereinafter be described.

圖2為示出根據本發明之一實施例的圖1之基板處理裝置100的圖。 2 is a diagram showing the substrate processing apparatus 100 of FIG. 1 in accordance with an embodiment of the present invention.

處理腔室1000包括外殼1100及電漿產生器1200。 Processing chamber 1000 includes a housing 1100 and a plasma generator 1200.

外殼1100提供執行電漿製程之空間。 The housing 1100 provides space to perform a plasma process.

電漿產生器1200將電漿提供至外殼1100。電漿產生器1200將高頻功率施加至源氣體以便產生電漿。 The plasma generator 1200 provides plasma to the outer casing 1100. The plasma generator 1200 applies high frequency power to the source gas to generate plasma.

電容耦合式電漿產生器(CCPG)1200a可用作電漿產生器1200。 A capacitively coupled plasma generator (CCPG) 1200a can be used as the plasma generator 1200.

CCPG 1200a可包括外殼1100中之複數個電極。 The CCPG 1200a can include a plurality of electrodes in the housing 1100.

舉例而言,CCPG 1200a可包括第一電極1210及第二電極1220。第一電極1210安置於外殼1100之內側頂部,且第二電極1220安置於外殼1100之內側底部。第一電極1210及第二電極1220平行於彼此而垂直安置。經由傳輸線110施加高頻功率至第一電極1210及第二電極1220中之一者,且另一者接地。一旦施加高頻功率,則於第一電極1210與第二電極1220之間形成電容電場。介於第一電極1210與第二電極1220之間的源氣體藉由自該電容電場接收電能而離子化,且變為電漿狀態。此外,此源氣體可自外部氣 體供應源(未示出)流入外殼1100中。 For example, the CCPG 1200a can include a first electrode 1210 and a second electrode 1220. The first electrode 1210 is disposed on the inner top of the outer casing 1100, and the second electrode 1220 is disposed on the inner bottom of the outer casing 1100. The first electrode 1210 and the second electrode 1220 are vertically disposed parallel to each other. High frequency power is applied to one of the first electrode 1210 and the second electrode 1220 via the transmission line 110, and the other is grounded. Once high frequency power is applied, a capacitive electric field is formed between the first electrode 1210 and the second electrode 1220. The source gas interposed between the first electrode 1210 and the second electrode 1220 is ionized by receiving electric energy from the electric field of the capacitor, and becomes a plasma state. In addition, this source gas can be from outside air A body supply source (not shown) flows into the housing 1100.

高頻電源2000產生高頻功率。在此,高頻電源2000可以脈衝模式產生高頻功率。高頻電源2000可產生特定頻率之高頻功率。舉例而言,高頻電源2000可產生2 Mhz、13.56 Mhz或100 Mhz頻率之功率。當然,高頻電源2000可產生除以上頻率外的另一頻率之高頻功率。 The high frequency power source 2000 generates high frequency power. Here, the high frequency power supply 2000 can generate high frequency power in a pulse mode. The high frequency power supply 2000 can generate high frequency power at a specific frequency. For example, the high frequency power supply 2000 can generate power at a frequency of 2 Mhz, 13.56 Mhz, or 100 Mhz. Of course, the high frequency power supply 2000 can generate high frequency power at another frequency than the above frequencies.

傳輸線110將高頻功率自高頻電源2000傳輸至處理腔室1000。 Transmission line 110 transmits high frequency power from high frequency power supply 2000 to processing chamber 1000.

因為經由傳輸線110以此方式傳輸高頻功率,所以若傳輸線110中在功率之傳輸終端處的阻抗與接收終端處的阻抗不匹配,則發生反射波,進而導致反射功率。在高頻功率的情況下,延遲功率發生於非消耗性電路中,諸如電容器或在傳輸過程期間之電容器,因此歸因於相位差而發生反射波。一旦發生此類反射波,則功率傳輸效率下降。此外,自高頻電源2000至處理腔室1000之功率變得不規律,因此難以產生電漿或維持均一密度。另外,當反射波在處理腔室1000中累積時,發生電弧放電,此可能會直接損壞基板S。 Since the high frequency power is transmitted in this way via the transmission line 110, if the impedance at the transmission terminal of the power transmission line 110 does not match the impedance at the reception terminal, a reflected wave occurs, which in turn causes reflected power. In the case of high frequency power, the delayed power occurs in a non-consumptive circuit, such as a capacitor or a capacitor during the transmission process, and thus a reflected wave occurs due to the phase difference. Once such reflected waves occur, the power transmission efficiency decreases. Further, the power from the high frequency power source 2000 to the processing chamber 1000 becomes irregular, so it is difficult to generate plasma or maintain a uniform density. In addition, when reflected waves are accumulated in the processing chamber 1000, arc discharge occurs, which may directly damage the substrate S.

阻抗匹配裝置3000可執行阻抗匹配。一旦阻抗得以匹配,則不會發生反射波,且有效地傳輸功率。 The impedance matching device 3000 can perform impedance matching. Once the impedances are matched, the reflected waves do not occur and the power is transmitted efficiently.

阻抗匹配裝置3000可包括匹配電路3100、變壓器3200、控制器3300、阻抗量測單元3400及反射功率量測單元3500。 The impedance matching device 3000 may include a matching circuit 3100, a transformer 3200, a controller 3300, an impedance measuring unit 3400, and a reflected power measuring unit 3500.

匹配電路3100使處理腔室1000處之阻抗與高頻電源2000處之阻抗匹配。匹配電路3100包括諸如電容器或電感器之電路裝置。匹配電路3100之電路裝置中之所有或一些 可為可變電路裝置。 Matching circuit 3100 matches the impedance at processing chamber 1000 to the impedance at high frequency power supply 2000. Matching circuit 3100 includes circuitry such as a capacitor or inductor. All or some of the circuit devices of the matching circuit 3100 It can be a variable circuit device.

圖3為示出圖2之匹配電路3100的電路圖。 FIG. 3 is a circuit diagram showing the matching circuit 3100 of FIG. 2.

根據本發明之一實施例,匹配電路3100可包括可變電容器3110及電感器3120。參看圖3,可變電容器3110可並聯連接於傳輸線110上且電感器3120可串聯連接於傳輸線110上。匹配電路3100調整可變電容器3110之電容以便達成阻抗匹配。 According to an embodiment of the invention, the matching circuit 3100 can include a variable capacitor 3110 and an inductor 3120. Referring to FIG. 3, the variable capacitor 3110 can be connected in parallel to the transmission line 110 and the inductor 3120 can be connected in series to the transmission line 110. The matching circuit 3100 adjusts the capacitance of the variable capacitor 3110 to achieve impedance matching.

可變電容器3110可包括複數個電容器3111及複數個開關3112。複數個電容器3111可彼此並聯連接。複數個開關3112分別連接至複數個電容器3111,且可回應於控制器3300之控制(隨後將描述)而閉合或斷開。 The variable capacitor 3110 can include a plurality of capacitors 3111 and a plurality of switches 3112. A plurality of capacitors 3111 can be connected in parallel to each other. A plurality of switches 3112 are respectively coupled to a plurality of capacitors 3111 and are closable or open in response to control by controller 3300 (described later).

開關3112可回應於來自控制器3300之控制訊號而調整電容器與高頻傳輸線110之短路。複數個電容器連接至開關3112,開關3112調整該等電容器之短路。舉例而言,控制器3300傳輸一控制開關3112之短路的控制訊號,且開關3112根據該控制訊號調整每一電容器之短路。 The switch 3112 can adjust the short circuit of the capacitor and the high frequency transmission line 110 in response to the control signal from the controller 3300. A plurality of capacitors are coupled to switch 3112, which regulates the short circuit of the capacitors. For example, the controller 3300 transmits a control signal for controlling the short circuit of the switch 3112, and the switch 3112 adjusts the short circuit of each capacitor according to the control signal.

數位開關可用作開關3112。例如,開關3112可包括RF繼電器、PIN二極體及金屬氧化物半導體場效電晶體(MOSFET)。此數位開關回應於開/關訊號而斷開/閉合相應電容器3110,因此該數位開關可以比機械驅動式開關更快之回應速度補償阻抗。因此,改良阻抗匹配之回應速度,減小延遲時間且移除反射波。 A digital switch can be used as the switch 3112. For example, switch 3112 can include an RF relay, a PIN diode, and a metal oxide semiconductor field effect transistor (MOSFET). The digital switch opens/closes the corresponding capacitor 3110 in response to the on/off signal, so the digital switch can respond to the speed compensated impedance faster than the mechanically driven switch. Therefore, the response speed of the impedance matching is improved, the delay time is reduced, and the reflected wave is removed.

此可變電容器3110之電容可根據開關3112之狀態組合來判定。亦即,可變電容器3110之電容可根據在並聯連接之電容器3111當中具有閉合開關3112的電容器3111之電容的總和來判定。 The capacitance of the variable capacitor 3110 can be determined based on the combination of states of the switches 3112. That is, the capacitance of the variable capacitor 3110 can be determined based on the sum of the capacitances of the capacitors 3111 having the closed switches 3112 among the capacitors 3111 connected in parallel.

在此,複數個電容器3111可具有相同電容。另外,複數個電容器3111之電容的比率可為1:2:3:...:n:。另外,複數個電容器3111之電容的比率可為1:21:22:...:2n:。 Here, the plurality of capacitors 3111 may have the same capacitance. In addition, the ratio of the capacitance of the plurality of capacitors 3111 may be 1:2:3:...:n:. In addition, the ratio of the capacitance of the plurality of capacitors 3111 may be 1:21:22:...:2n:.

由於可變電容器3110之總電容為經連接電容器3111之總和,所以當電容器3111具有根據以上值之電容時,可變電容器3110之電容易於控制且可適用於廣泛範圍。 Since the total capacitance of the variable capacitor 3110 is the sum of the connected capacitors 3111, when the capacitor 3111 has a capacitance according to the above value, the capacitance of the variable capacitor 3110 is easy to control and can be applied to a wide range.

然而,儘管以上描述了包括一個可變電容器3110及電感器3120之匹配電路3100,但構成匹配電路3100之電路裝置的類型、數目及連接關係可不同於以上描述。 However, although the matching circuit 3100 including a variable capacitor 3110 and the inductor 3120 has been described above, the type, number, and connection relationship of the circuit devices constituting the matching circuit 3100 may be different from the above description.

圖4為示出根據另一實施例之圖2的匹配電路3100之電路圖。圖5為示出根據另一實施例之圖2的匹配電路3100之電路圖。 4 is a circuit diagram showing the matching circuit 3100 of FIG. 2 in accordance with another embodiment. FIG. 5 is a circuit diagram showing the matching circuit 3100 of FIG. 2 in accordance with another embodiment.

參看圖4,可使用L型電路實施匹配電路3100,該L型電路包括並聯連接至傳輸線110之可變電容器3110a,以及串聯連接至傳輸線110之電容器3110b及電感器3120。另外,參看圖5,可使用π型實施匹配電路3100,該π型包括串聯連接至傳輸線110之電感器3120,以及並聯連接至傳輸線110之及可變電容器3110a及電容器3110b。當然,可使用倒L型電路、各種典型電路及必要時經適當修改之電路來實施匹配電路3100。 Referring to FIG. 4, a matching circuit 3100 can be implemented using an L-type circuit including a variable capacitor 3110a connected in parallel to the transmission line 110, and a capacitor 3110b and an inductor 3120 connected in series to the transmission line 110. In addition, referring to FIG. 5, the matching circuit 3100 can be implemented using a π-type including an inductor 3120 connected in series to the transmission line 110, and a variable capacitor 3110a and a capacitor 3110b connected in parallel to the transmission line 110. Of course, the matching circuit 3100 can be implemented using an inverted L-type circuit, various typical circuits, and, if necessary, appropriately modified circuits.

變壓器3200安裝於傳輸線110上以便變換輸入側及輸出側處的阻抗。 A transformer 3200 is mounted on the transmission line 110 to transform the impedance at the input side and the output side.

圖6為示出根據一實施例之圖2的變壓器3200之電路圖。圖7為示出根據一實施例之圖6的變壓器3200之平面圖。 FIG. 6 is a circuit diagram showing the transformer 3200 of FIG. 2, in accordance with an embodiment. FIG. 7 is a plan view showing the transformer 3200 of FIG. 6 in accordance with an embodiment.

參見圖6,Ruthroff變壓器可用作變壓器3200。Ruthroff 變壓器針對寬頻寬執行阻抗變換,且具有優異的傳輸效率。圖6及圖7示出1:4非平衡至非平衡Ruthroff變壓器。如圖7所示,該1:4 Ruthroff變壓器可藉由經由自舉原理於將絞線纏在環形鐵芯上而製造。此時,若第一線圈L1及第二線圈L2具有相同值,則輸出側處之阻抗與輸入側處之阻抗的變換比率為1:4。 Referring to Figure 6, a Ruthroff transformer can be used as the transformer 3200. Ruthroff The transformer performs impedance conversion for wide bandwidth and has excellent transmission efficiency. Figures 6 and 7 show a 1:4 unbalanced to unbalanced Ruthroff transformer. As shown in FIG. 7, the 1:4 Ruthroff transformer can be fabricated by winding a strand on a toroidal core via a bootstrap principle. At this time, if the first coil L1 and the second coil L2 have the same value, the conversion ratio between the impedance at the output side and the impedance at the input side is 1:4.

若在Ruthroff變壓器中增加纏在鐵芯上之絞線的數目,則改變阻抗之變換比率。在三根絞線的情況下,1:2.25非平衡至非平衡變壓器運作。在四根絞線的情況下,提供1:1.78之變換比率。 If the number of strands wound around the core is increased in the Ruthroff transformer, the impedance conversion ratio is changed. In the case of three strands, the 1:2.25 unbalanced to unbalanced transformer operates. In the case of four strands, a conversion ratio of 1:1.78 is provided.

此外,當Ruthroff變壓器串聯連接時,可提供較大變換比率。 In addition, when the Ruthroff transformers are connected in series, a large conversion ratio can be provided.

圖8為當連接了複數個圖6之變壓器3200時的圖。 Fig. 8 is a view when a plurality of transformers 3200 of Fig. 6 are connected.

參看圖8,當兩個1:4非平衡至非平衡變壓器串聯連接時,最初輸出側相對於輸入側具有1:4變換比率,且最終輸出側與最初輸出側之變換比率再次變為1:4。因此,最終輸出側與輸入側之阻抗變換比率變為1:16。 Referring to FIG. 8, when two 1:4 unbalanced to unbalanced transformers are connected in series, the initial output side has a 1:4 conversion ratio with respect to the input side, and the conversion ratio of the final output side to the initial output side becomes 1 again: 4. Therefore, the impedance conversion ratio between the final output side and the input side becomes 1:16.

在基板處理裝置100中,傳輸線110自高頻電源2000連接至處理腔室1000,且匹配電路3100及變壓器3200可連接於高頻電源2000與處理腔室1000之間。亦即,傳輸線110可依序連接高頻電源2000、匹配電路3100、變壓器3200及處理腔室1000。 In the substrate processing apparatus 100, the transmission line 110 is connected from the high frequency power supply 2000 to the processing chamber 1000, and the matching circuit 3100 and the transformer 3200 are connectable between the high frequency power supply 2000 and the processing chamber 1000. That is, the transmission line 110 can sequentially connect the high frequency power supply 2000, the matching circuit 3100, the transformer 3200, and the processing chamber 1000.

因此,基於變壓器3200,高頻電源2000及匹配電路3100安置於變壓器3200之輸入側,且處理腔室1000安置於輸出側。因此,變壓器3200可減小處理腔室1000處之阻抗。 Therefore, based on the transformer 3200, the high frequency power supply 2000 and the matching circuit 3100 are disposed on the input side of the transformer 3200, and the processing chamber 1000 is disposed on the output side. Therefore, the transformer 3200 can reduce the impedance at the processing chamber 1000.

一般而言,高頻電源2000具有例如約50歐姆之固定阻抗,但處理腔室1000在電漿製程期間具有至少幾歐姆至至多300歐姆之阻抗。當處理腔室1000之阻抗經由變壓器3200輸送至輸入側時,在1:4非平衡至非平衡變壓器的情況下,減少了約70歐姆。因此,即使當處理腔室1000之阻抗在連接至輸入側之匹配電路3100中顯著變化了幾百歐姆時,藉由使阻抗的調整量與阻抗根據變換比率所減少的量相等,仍可匹配處理腔室1000與高頻電源2000之間的阻抗。 In general, high frequency power supply 2000 has a fixed impedance of, for example, about 50 ohms, but processing chamber 1000 has an impedance of at least a few ohms up to 300 ohms during the plasma process. When the impedance of the processing chamber 1000 is delivered to the input side via the transformer 3200, in the case of a 1:4 unbalanced to unbalanced transformer, it is reduced by about 70 ohms. Therefore, even when the impedance of the processing chamber 1000 is significantly changed by several hundred ohms in the matching circuit 3100 connected to the input side, the matching can be matched by making the adjustment amount of the impedance equal to the amount by which the impedance is reduced according to the conversion ratio. The impedance between the chamber 1000 and the high frequency power source 2000.

特別是當功率以脈衝模式供應至處理腔室1000且在電漿製程開始時藉由高速脈衝產生電漿時,阻抗劇烈變化。接著,匹配電路3100補償藉由變壓器3200減少之變化阻抗以便匹配阻抗。因此,可改良阻抗匹配速度。 In particular, when power is supplied to the processing chamber 1000 in a pulsed mode and plasma is generated by a high-speed pulse at the beginning of the plasma processing, the impedance changes drastically. Next, the matching circuit 3100 compensates for the varying impedance reduced by the transformer 3200 to match the impedance. Therefore, the impedance matching speed can be improved.

圖9為示出由圖6之變壓器3200引起之電流變化的圖。圖10為示出由圖6之變壓器3200引起之電壓變化的圖。圖11為示出由圖6之變壓器3200引起之阻抗變化的圖。 FIG. 9 is a graph showing a change in current caused by the transformer 3200 of FIG. FIG. 10 is a graph showing a voltage change caused by the transformer 3200 of FIG. FIG. 11 is a graph showing changes in impedance caused by the transformer 3200 of FIG.

參看圖9及圖10,在1:4非平衡至非平衡Ruthroff變壓器及頻率為2 Mhz之高頻功率的情況下,與處理腔室1000側相比,在高頻電源2000側,電流及電壓值增大了兩倍且阻抗減小至1/4。 Referring to Figures 9 and 10, in the case of a 1:4 unbalanced to unbalanced Ruthroff transformer and a high frequency power of 2 Mhz, the current and voltage are on the high frequency power supply 2000 side compared to the processing chamber 1000 side. The value is increased by a factor of two and the impedance is reduced to 1/4.

然而,變壓器3200不限於以上實例,且Ruthrof變壓器可由執行其相同或相似功能之變壓器代替。 However, the transformer 3200 is not limited to the above examples, and the Ruthrof transformer may be replaced by a transformer that performs its same or similar function.

控制器3300基於阻抗量測單元3400及反射功率量測單元3500之量測值而產生一用於阻抗補償之控制訊號,且將該控制訊號傳輸至匹配電路3100以便控制該匹配電路。 在此,阻抗量測單元3400量測處理腔室1000之阻抗,且將該量測值傳輸至控制器3300。另外,反射功率量測單元3500量測由反射波之引起之反射功率,且將該量測值傳輸至控制器3300。 The controller 3300 generates a control signal for impedance compensation based on the measured values of the impedance measuring unit 3400 and the reflected power measuring unit 3500, and transmits the control signal to the matching circuit 3100 to control the matching circuit. Here, the impedance measuring unit 3400 measures the impedance of the processing chamber 1000 and transmits the measured value to the controller 3300. In addition, the reflected power measuring unit 3500 measures the reflected power caused by the reflected wave, and transmits the measured value to the controller 3300.

舉例而言,控制訊號開啟/關閉匹配電路3100中之複數個開關3120。當開關3120回應於匹配電路3100中之控制訊號而閉合或斷開時,可調整該匹配電路之電容。 For example, the control signal turns on/off a plurality of switches 3120 in the matching circuit 3100. When the switch 3120 is turned on or off in response to the control signal in the matching circuit 3100, the capacitance of the matching circuit can be adjusted.

可藉由使用硬體、軟體或其組合用電腦或類似於電腦之裝置來實施此控制器3300。 The controller 3300 can be implemented by a computer or a computer-like device using hardware, software, or a combination thereof.

就硬體而言,可用特殊應用積體電路(ASIC)、數位訊號處理器(DSP)、數位訊號處理裝置(DSPD)、可程式化邏輯裝置(PLD)、場可程式閘陣列(FPGA)、處理器、微控制器、微處理器或類似於上述裝置之執行控制功能之電氣裝置來實施控制器3300。 In terms of hardware, special application integrated circuits (ASICs), digital signal processors (DSPs), digital signal processing devices (DSPDs), programmable logic devices (PLDs), field programmable gate arrays (FPGAs), The controller 3300 is implemented by a processor, a microcontroller, a microprocessor, or an electrical device similar to the above-described apparatus that performs control functions.

另外,就軟體而言,可用用至少一種程式語言編寫之軟體程式碼或軟體應用程式來實施控制器3300。此外,軟體係在自外部裝置(諸如軟體伺服器)傳輸至上述硬體組態中時得以安裝。 Additionally, in the case of software, the controller 3300 can be implemented with a software code or software application written in at least one programming language. In addition, the soft system is installed when it is transferred from an external device such as a software server to the above hardware configuration.

基於包括CCPG 1200a之處理腔室1000描述基板處理裝置100,其中單一頻率之高頻功率施加至該CCPG 1200a,但基板處理裝置100可不同於以上描述。 The substrate processing apparatus 100 is described based on a processing chamber 1000 including a CCPG 1200a in which a single frequency of high frequency power is applied to the CCPG 1200a, but the substrate processing apparatus 100 may be different from the above description.

圖12至圖14為示出對圖1之基板處理裝置100之修改的圖。 12 to 14 are views showing modifications of the substrate processing apparatus 100 of Fig. 1.

參看圖12,代替CCPG 1200a,電感耦合式電漿產生器(ICPG)1200b可用於基板處理裝置100中之處理腔室1000中。ICPG 1200b係環繞源氣體流入處理腔室1000中 之部分安裝以便形成感應電場。因此,流入處理腔室1000中之源氣體因感應電場而離子化且變為電漿狀態。 Referring to FIG. 12, inductively coupled plasma generator (ICPG) 1200b can be used in processing chamber 1000 in substrate processing apparatus 100 instead of CCPG 1200a. ICPG 1200b flows into the processing chamber 1000 around the source gas Part of it is installed to form an induced electric field. Therefore, the source gas flowing into the processing chamber 1000 is ionized by the induced electric field and becomes a plasma state.

另外,基板處理裝置100中之處理腔室1000可藉由同時使用不同頻率之高頻功率而執行電漿製程。在電漿蝕刻製程的情況下,當使用複數個不同高頻功率執行電漿製程時,與使用單一頻率之高頻功率的情況相比,可獲得更優異之效果。 In addition, the processing chamber 1000 in the substrate processing apparatus 100 can perform a plasma process by simultaneously using high frequency power of different frequencies. In the case of the plasma etching process, when the plasma process is performed using a plurality of different high-frequency powers, a more excellent effect can be obtained as compared with the case of using a single-frequency high-frequency power.

參看圖13,基板處理裝置100中之CCPG 1200a之兩個電極1210a及1210b可分別連接至兩個高頻電源2000a及2000b,高頻電源2000a及2000b產生不同頻率之高頻功率。因此,將不同高頻功率施加至第一電極1210a及第二電極1210b,因此藉由同時使用兩個不同頻率之高頻功率來執行電漿製程。 Referring to Fig. 13, the two electrodes 1210a and 1210b of the CCPG 1200a in the substrate processing apparatus 100 can be respectively connected to two high frequency power sources 2000a and 2000b, and the high frequency power sources 2000a and 2000b generate high frequency power of different frequencies. Therefore, different high frequency power is applied to the first electrode 1210a and the second electrode 1210b, and thus the plasma process is performed by simultaneously using two high frequency powers of different frequencies.

參看圖14,三個不同頻率可用於基板處理裝置100中。舉例而言,第一電極1210a安置於外殼1100之頂部,且第二電極1210b及第三電極1210c安置於下方並且與第一電極1210a間隔開。此時,用於產生不同的第一高頻功率、第二高頻功率及第三高頻功率之高頻電源2000a、2000b及2000c分別連接至電極1210a、1210b及1210c。因此,在處理腔室1000中藉由同時使用三個高頻功率來執行電漿製程。例如,第一高頻功率、第二高頻功率及第三高頻功率可分別為2 Mhz、13.6 Mhz及100 Mhz。此外,在相同情況下,可整體提供第二電極1210b及第三電極1210c。 Referring to Figure 14, three different frequencies can be used in the substrate processing apparatus 100. For example, the first electrode 1210a is disposed on top of the outer casing 1100, and the second electrode 1210b and the third electrode 1210c are disposed below and spaced apart from the first electrode 1210a. At this time, the high-frequency power sources 2000a, 2000b, and 2000c for generating different first high-frequency power, second high-frequency power, and third high-frequency power are connected to the electrodes 1210a, 1210b, and 1210c, respectively. Therefore, the plasma process is performed in the processing chamber 1000 by simultaneously using three high frequency powers. For example, the first high frequency power, the second high frequency power, and the third high frequency power may be 2 Mhz, 13.6 Mhz, and 100 Mhz, respectively. Further, in the same case, the second electrode 1210b and the third electrode 1210c may be integrally provided.

當如以上一樣同時使用具有寬頻寬之頻率時,歸因於不同頻寬,難以預測阻抗之變化且匹配阻抗。然而,Ruthroff變壓器針對寬頻寬變換阻抗,且因此得到有效使用。 When frequencies having a wide bandwidth are simultaneously used as above, it is difficult to predict the change in impedance and match the impedance due to different bandwidths. However, Ruthroff transformers are designed for wide bandwidth conversion impedance and are therefore used effectively.

圖15為示出在圖14之基板處理裝置100中之阻抗匹配的圖。 FIG. 15 is a view showing impedance matching in the substrate processing apparatus 100 of FIG.

參看圖15,當使用1:4非平衡至非平衡Ruthroff變壓器時,針對Mhz、13.6 Mhz及100 Mhz之三個頻寬而言,阻抗匹配於高頻電源2000側的50歐姆固定阻抗。 Referring to Figure 15, when using a 1:4 unbalanced to unbalanced Ruthroff transformer, the impedance is matched to the 50 ohm fixed impedance of the high frequency power supply 2000 side for the three bandwidths of Mhz, 13.6 Mhz, and 100 Mhz.

下文將描述一種使用根據本發明之基板處理裝置100之阻抗匹配方法。然而,可藉由使用與上述基板處理裝置100相同或相似之其他裝置執行該阻抗匹配方法。另外,此阻抗匹配方法可經由用於執行該方法之程式碼或程式的形式儲存於電腦可讀記錄媒體中。 An impedance matching method using the substrate processing apparatus 100 according to the present invention will be described below. However, the impedance matching method can be performed by using the same or similar device as the substrate processing apparatus 100 described above. Additionally, the impedance matching method can be stored in a computer readable recording medium via a code or program for executing the method.

就該阻抗匹配方法而言,源氣體首先自氣體供應源(未示出)流入處理腔室1000中。一旦源氣體流動,則高頻電源2000產生高頻功率,且經由傳輸線110將所產生之高頻功率傳輸至電漿產生器1200。電漿產生器1200藉由用該高頻功率使源氣體離子化而產生電漿。一旦產生電漿,則處理腔室1000藉由使用該電漿來處理基板。因此,當產生電漿且處理基板時,各種製程條件(諸如來自基板之雜質、電漿之密度、源氣體之類型,以及處理腔室1000之內部溫度及內部壓力)會改變電漿阻抗或處理腔室1000之阻抗。特別是阻抗可於以脈衝模式提供高頻功率之電漿製程開始時劇烈變化。 In the case of the impedance matching method, the source gas first flows into the processing chamber 1000 from a gas supply source (not shown). Once the source gas flows, the high frequency power source 2000 generates high frequency power and transmits the generated high frequency power to the plasma generator 1200 via the transmission line 110. The plasma generator 1200 generates a plasma by ionizing the source gas with the high frequency power. Once the plasma is generated, the processing chamber 1000 processes the substrate by using the plasma. Therefore, when plasma is generated and the substrate is processed, various process conditions such as impurities from the substrate, density of the plasma, type of source gas, and internal temperature and internal pressure of the processing chamber 1000 may change the plasma impedance or process. The impedance of the chamber 1000. In particular, the impedance can vary drastically at the beginning of the plasma process that provides high frequency power in pulsed mode.

阻抗量測單元3400量測處理腔室1000之阻抗,且將量測值應用至控制器3300。另外,當阻抗變化時,可打破阻抗匹配,且歸因於此,可發生反射波。此時,反射功率量測單元3500量測高頻電源2000側的反射功率,且將量測值應用至控制器3300。 The impedance measuring unit 3400 measures the impedance of the processing chamber 1000 and applies the measured value to the controller 3300. In addition, impedance matching can be broken when the impedance changes, and due to this, a reflected wave can occur. At this time, the reflected power measuring unit 3500 measures the reflected power of the high frequency power supply 2000 side, and applies the measured value to the controller 3300.

控制器3300自阻抗量測單元3400及反射功率量測單元3500獲得量測值以便產生控制訊號,且將所產生之控制訊號傳輸至匹配電路3100。 The controller 3300 obtains the measured values from the impedance measuring unit 3400 and the reflected power measuring unit 3500 to generate a control signal, and transmits the generated control signal to the matching circuit 3100.

在匹配電路3100中,複數個開關3112回應於該控制訊號而斷開或閉合。將可變電容器3110之電容調整為連接至複數個開關3112中之閉合開關3112的電容器3111之電容的總和。因此,於高頻電源2000與處理腔室1000處完成阻抗匹配。然而,匹配電路3100之電路組態不限於可變電容器3110。即使在一些不同組態中,仍可以相似方式回應於控制訊號而補償阻抗。 In matching circuit 3100, a plurality of switches 3112 are opened or closed in response to the control signal. The capacitance of the variable capacitor 3110 is adjusted to the sum of the capacitances of the capacitors 3111 connected to the closed switches 3112 of the plurality of switches 3112. Therefore, impedance matching is performed at the high frequency power source 2000 and the processing chamber 1000. However, the circuit configuration of the matching circuit 3100 is not limited to the variable capacitor 3110. Even in some different configurations, the impedance can be compensated in a similar manner in response to the control signal.

控制器3300在此阻抗匹配過程期間傳輸數位訊號,用二極體或電晶體實施之數位開關3112回應於控制訊號而開啟/關閉,因此該數位開關與機械開關相比而言更快地補償阻抗。 The controller 3300 transmits a digital signal during the impedance matching process, and the digital switch 3112 implemented by the diode or the transistor is turned on/off in response to the control signal, so the digital switch compensates the impedance faster than the mechanical switch. .

在此,匹配電路3100可藉由補償經由變壓器3200減小之變化而對處理腔室1000中之實際變化阻抗執行阻抗匹配。變壓器3200安置於匹配電路3100與處理腔室1000之間,因此該變壓器可於匹配電路3100處減小處理腔室1000之阻抗。當使用1:4非平衡至非平衡Ruthroff變壓器時,處理腔室1000之阻抗減小至1/4。因此,匹配電路3100補償大小為處理腔室1000中之阻抗變化的1/4之阻抗,以便執行阻抗匹配。 Here, the matching circuit 3100 can perform impedance matching on the actual varying impedance in the processing chamber 1000 by compensating for the variation that is reduced via the transformer 3200. Transformer 3200 is disposed between matching circuit 3100 and processing chamber 1000 such that the transformer can reduce the impedance of processing chamber 1000 at matching circuit 3100. When a 1:4 unbalanced to unbalanced Ruthroff transformer is used, the impedance of the process chamber 1000 is reduced to 1/4. Therefore, the matching circuit 3100 compensates for an impedance equal to 1/4 of the impedance variation in the processing chamber 1000 in order to perform impedance matching.

特別是,由於處理腔室1000之阻抗在以電漿製程之初始脈衝模式供應功率時劇烈變化,匹配電路3100使用數位開關,所以可發生最小延遲時間。然而,由於減小處理腔室之阻抗變化且改良匹配電路3100之回應速度,所以可使 反射波減至最少。 In particular, since the impedance of the processing chamber 1000 changes drastically when power is supplied in the initial pulse mode of the plasma process, the matching circuit 3100 uses a digital switch, so a minimum delay time can occur. However, since the impedance variation of the processing chamber is reduced and the response speed of the matching circuit 3100 is improved, The reflected wave is minimized.

根據本發明,即使當處理腔室之阻抗劇烈變化時,匹配電路仍補償經由變壓器減小之阻抗變化。因此,快速匹配係可能的。 According to the present invention, the matching circuit compensates for the impedance variation that is reduced via the transformer even when the impedance of the processing chamber changes drastically. Therefore, a quick match is possible.

根據本發明,由於阻抗匹配係快速的,所以減少延遲時間且移除反射波,以阻止在處理腔室期間之電弧放電。因此,提高製程效率。 According to the present invention, since the impedance matching is fast, the delay time is reduced and the reflected waves are removed to prevent arcing during the processing chamber. Therefore, the process efficiency is improved.

根據本發明,由於使用Ruthroff變壓器,所以對具有寬頻寬之各種頻率之高頻功率完成阻抗匹配。 According to the present invention, since a Ruthroff transformer is used, impedance matching is performed for high frequency power of various frequencies having a wide bandwidth.

以上揭示之標的物應被視為說明性而非約束性的,且隨附申請專利範圍意欲涵蓋屬於本發明之實際精神及範疇內之所有此類修改、增強及其他實施例。因此,在法律允許之最大程度內,本發明之範疇將由以下申請專利範圍及其等效物之最廣範圍之容許解釋決定,且不應受以上詳細描述約束或限制。 The above-disclosed subject matter is to be construed as illustrative and not limiting, and all such modifications, enhancements, and other embodiments are intended to be included within the scope of the invention. The scope of the present invention is to be construed as being limited by the scope of the appended claims and the claims.

L1‧‧‧第一線圈 L1‧‧‧ first coil

L2‧‧‧第二線圈 L2‧‧‧second coil

S‧‧‧基板 S‧‧‧Substrate

100‧‧‧基板處理裝置 100‧‧‧Substrate processing unit

110‧‧‧傳輸線 110‧‧‧ transmission line

110a‧‧‧傳輸線 110a‧‧‧ transmission line

110b‧‧‧傳輸線 110b‧‧‧ transmission line

1000‧‧‧處理腔室 1000‧‧‧Processing chamber

1100‧‧‧外殼 1100‧‧‧ Shell

1200‧‧‧電漿產生器 1200‧‧‧ Plasma generator

1200a‧‧‧電容耦合式電漿產生器(CCPG) 1200a‧‧‧Capacitively Coupled Plasma Generator (CCPG)

1200b‧‧‧電感耦合式電漿產生器(ICPG) 1200b‧‧‧Inductively Coupled Plasma Generator (ICPG)

1210‧‧‧第一電極 1210‧‧‧First electrode

1210a‧‧‧CCPG 1200a之第一電極/第一電極 First electrode / first electrode of 1210a‧‧ CCPPG 1200a

1210b‧‧‧CCPG‧‧‧1200a之第二電極/第二電極 Second electrode/second electrode of 1210b‧‧‧CCPG‧‧‧1200a

1210c‧‧‧第三電極 1210c‧‧‧ third electrode

1220‧‧‧第二電極 1220‧‧‧second electrode

1220a‧‧‧第二電極 1220a‧‧‧second electrode

2000‧‧‧高頻電源 2000‧‧‧High frequency power supply

2000a‧‧‧高頻電源 2000a‧‧‧High frequency power supply

2000b‧‧‧高頻電源 2000b‧‧‧High frequency power supply

2000c‧‧‧高頻電源 2000c‧‧‧High frequency power supply

3000‧‧‧阻抗匹配裝置 3000‧‧‧ impedance matching device

3000a‧‧‧阻抗匹配裝置 3000a‧‧‧ impedance matching device

3000b‧‧‧阻抗匹配裝置 3000b‧‧‧ impedance matching device

3000c‧‧‧阻抗匹配裝置 3000c‧‧‧ impedance matching device

3100‧‧‧匹配電路 3100‧‧‧Matching circuit

3100a‧‧‧匹配電路 3100a‧‧‧matching circuit

3110‧‧‧可變電容器 3110‧‧‧Variable capacitor

3110a‧‧‧可變電容器 3110a‧‧‧Variable Capacitor

3110b‧‧‧電容器 3110b‧‧‧ capacitor

3111‧‧‧電容器 3111‧‧‧ capacitor

3112‧‧‧開關 3112‧‧‧Switch

3120‧‧‧電感器/開關 3120‧‧‧Inductors/Switches

3200‧‧‧變壓器 3200‧‧‧Transformer

3200a‧‧‧變壓器 3200a‧‧‧Transformer

3200b‧‧‧變壓器 3200b‧‧‧Transformer

3300‧‧‧控制器 3300‧‧‧ Controller

3400‧‧‧阻抗量測單元 3400‧‧‧ Impedance measurement unit

3500‧‧‧反射功率量測單元 3500‧‧‧reflection power measurement unit

3500a‧‧‧反射功率量測單元 3500a‧‧‧reflection power measurement unit

3500b‧‧‧反射功率量測單元 3500b‧‧‧reflection power measurement unit

包括隨附圖式以提供對本發明之進一步理解,且隨附圖式併入本說明書中且構成本說明書之一部分。圖式說明本發明之示範性實施例,且與描述一起用來闡釋本發明之原理。在圖式中:圖1為基板處理裝置之圖;圖2為示出根據本發明之一實施例的圖1之基板處理裝置的圖;圖3為示出根據本發明之一實施例的圖2之匹配電路的電路圖;圖4為示出根據本發明之另一實施例的圖2之匹配電 路的電路圖;圖5為示出根據本發明之另一實施例的圖2之匹配電路的電路圖;圖6為示出根據本發明之一實施例的圖2之變壓器的電路圖;圖7為示出根據本發明之一實施例的圖6之變壓器的平面圖;圖8為當連接了複數個圖6之變壓器時的圖;圖9為示出由圖6之變壓器引起之電流變化的圖;圖10為示出由圖6之變壓器引起之電壓變化的圖;圖11為示出由圖6之變壓器引起之阻抗變化的圖;圖12至圖14為示出對圖1之基板處理裝置之修改的圖;及圖15為示出在圖14之基板處理裝置中之阻抗匹配的圖。 The accompanying drawings are included to provide a further understanding of the invention The drawings illustrate exemplary embodiments of the invention and, together, 1 is a view of a substrate processing apparatus; FIG. 2 is a view showing a substrate processing apparatus of FIG. 1 according to an embodiment of the present invention; and FIG. 3 is a view showing an embodiment of the present invention. 2 is a circuit diagram of a matching circuit; FIG. 4 is a diagram showing the matching power of FIG. 2 according to another embodiment of the present invention. FIG. 5 is a circuit diagram showing the matching circuit of FIG. 2 according to another embodiment of the present invention; FIG. 6 is a circuit diagram showing the transformer of FIG. 2 according to an embodiment of the present invention; A plan view of the transformer of FIG. 6 according to an embodiment of the present invention; FIG. 8 is a view when a plurality of transformers of FIG. 6 are connected; FIG. 9 is a view showing a change of current caused by the transformer of FIG. 10 is a view showing a voltage change caused by the transformer of FIG. 6. FIG. 11 is a view showing a change in impedance caused by the transformer of FIG. 6. FIG. 12 to FIG. 14 are views showing a modification of the substrate processing apparatus of FIG. FIG. 15 is a view showing impedance matching in the substrate processing apparatus of FIG. 14.

100‧‧‧基板處理裝置 100‧‧‧Substrate processing unit

110‧‧‧傳輸線 110‧‧‧ transmission line

1000‧‧‧處理腔室 1000‧‧‧Processing chamber

1100‧‧‧外殼 1100‧‧‧ Shell

1200a‧‧‧電容耦合式電漿產生器(CCPG) 1200a‧‧‧Capacitively Coupled Plasma Generator (CCPG)

1210‧‧‧CCPG 1200a之第一電極/第一電極 1210‧‧‧First electrode/first electrode of CCPG 1200a

1220‧‧‧CCPG 1200a之第二電極/第二電極 1220‧‧‧Second electrode/second electrode of CCPG 1200a

2000‧‧‧高頻電源 2000‧‧‧High frequency power supply

3000‧‧‧阻抗匹配裝置 3000‧‧‧ impedance matching device

3100‧‧‧匹配電路 3100‧‧‧Matching circuit

3200‧‧‧變壓器 3200‧‧‧Transformer

3300‧‧‧控制器 3300‧‧‧ Controller

3400‧‧‧阻抗量測單元 3400‧‧‧ Impedance measurement unit

3500‧‧‧反射功率量測單元 3500‧‧‧reflection power measurement unit

Claims (11)

一種基板處理裝置,其包含:一高頻電源,其用於產生高頻功率;一處理腔室,其用於藉由使用該高頻功率執行一電漿製程;一匹配電路,其用於補償該處理腔室之一變化阻抗;及一變壓器,其安置於該處理腔室與該匹配電路之間以便減小該處理腔室之該阻抗。 A substrate processing apparatus comprising: a high frequency power supply for generating high frequency power; a processing chamber for performing a plasma process by using the high frequency power; and a matching circuit for compensating One of the processing chambers varies impedance; and a transformer is disposed between the processing chamber and the matching circuit to reduce the impedance of the processing chamber. 如申請專利範圍第1項之裝置,其中該變壓器為一Ruthroff變壓器。 The device of claim 1, wherein the transformer is a Ruthroff transformer. 如申請專利範圍第2項之裝置,其中該Ruthroff變壓器為一1:4非平衡至非平衡變壓器。 The apparatus of claim 2, wherein the Ruthroff transformer is a 1:4 unbalanced to unbalanced transformer. 如申請專利範圍第1至3項中任一項之裝置,其進一步包含:一阻抗量測單元,其用於量測該處理腔室之一阻抗:一反射功率量測單元,其用於量測一反射功率;及一控制器,其用於基於該阻抗量測單元及該反射功率量測單元之量測值來控制該匹配電路。 The apparatus of any one of claims 1 to 3, further comprising: an impedance measuring unit for measuring an impedance of the processing chamber: a reflected power measuring unit for the amount Measuring a reflected power; and a controller for controlling the matching circuit based on the measured values of the impedance measuring unit and the reflected power measuring unit. 如申請專利範圍第4項之裝置,其中該匹配電路包含彼此並聯安置之複數個電容器及分別連接至該複數個電容器之複數個開關;該控制器基於該等量測值而產生一控制訊號;及該匹配電路回應於該控制訊號而斷開/閉合該複數個開關。 The device of claim 4, wherein the matching circuit comprises a plurality of capacitors disposed in parallel with each other and a plurality of switches respectively connected to the plurality of capacitors; the controller generates a control signal based on the measured values; And the matching circuit opens/closes the plurality of switches in response to the control signal. 如申請專利範圍第1至3項中任一項之裝置,其中該匹 配電路為一倒L型電路。 The device of any one of claims 1 to 3, wherein the The matching circuit is an inverted L-type circuit. 如申請專利範圍第1至3項中任一項之裝置,其中該處理腔室包含:一外殼,其提供執行該電漿製程之一空間;及一電漿產生器,其藉由使用該高頻功率將電漿提供至該外殼。 The apparatus of any one of claims 1 to 3, wherein the processing chamber comprises: a housing that provides a space for performing the plasma process; and a plasma generator that uses the high The frequency power supplies the plasma to the outer casing. 如申請專利範圍第7項之裝置,其中該電漿產生器為包括在該外殼中彼此間隔開之複數個電極的一電容耦合式電漿(CCP)產生器。 The device of claim 7, wherein the plasma generator is a capacitively coupled plasma (CCP) generator comprising a plurality of electrodes spaced apart from each other in the housing. 如申請專利範圍第8項之裝置,其中該高頻功率、該匹配電路及該變壓器係複數個;該高頻電源產生不同頻率之高頻功率;該等不同頻率係施加至該複數個電極;及該匹配電路及該變壓器連接至該高頻功率所施加至之每一電極。 The device of claim 8, wherein the high frequency power, the matching circuit and the transformer are plural; the high frequency power source generates high frequency power of different frequencies; the different frequencies are applied to the plurality of electrodes; And the matching circuit and the transformer are connected to each of the electrodes to which the high frequency power is applied. 一種在藉由使用高頻功率執行一電漿製程之一基板處理裝置中之阻抗匹配方法,該方法包含:在該電漿製程期間藉由一變壓器減小一處理腔室之一變化阻抗,該變壓器安置於一匹配電路與一處理腔室之間;及藉由該匹配電路補償該減小之阻抗以便執行阻抗匹配。 An impedance matching method in a substrate processing apparatus for performing a plasma process by using high frequency power, the method comprising: reducing a change impedance of a processing chamber by a transformer during the plasma process, The transformer is disposed between a matching circuit and a processing chamber; and the reduced impedance is compensated by the matching circuit to perform impedance matching. 如申請專利範圍第10項之方法,其中該變壓器為一1:4變壓器;及該匹配電路補償該處理腔室之一阻抗變化之1/4以便執行阻抗匹配。 The method of claim 10, wherein the transformer is a 1:4 transformer; and the matching circuit compensates 1/4 of a change in impedance of the processing chamber to perform impedance matching.
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