TW201339750A - Photo-sensitive resin composition, method for manufacturing cured film by using the same, cured film, liquid crystal display and organic EL device - Google Patents
Photo-sensitive resin composition, method for manufacturing cured film by using the same, cured film, liquid crystal display and organic EL device Download PDFInfo
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- TW201339750A TW201339750A TW102107046A TW102107046A TW201339750A TW 201339750 A TW201339750 A TW 201339750A TW 102107046 A TW102107046 A TW 102107046A TW 102107046 A TW102107046 A TW 102107046A TW 201339750 A TW201339750 A TW 201339750A
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- 239000011342 resin composition Substances 0.000 title claims abstract description 121
- 239000004973 liquid crystal related substance Substances 0.000 title claims description 30
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 238000000034 method Methods 0.000 title description 41
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 140
- 229920000642 polymer Polymers 0.000 claims abstract description 80
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 72
- 239000002253 acid Substances 0.000 claims abstract description 40
- 239000002904 solvent Substances 0.000 claims abstract description 33
- 125000005647 linker group Chemical group 0.000 claims abstract description 26
- 125000003566 oxetanyl group Chemical group 0.000 claims abstract description 16
- 125000000466 oxiranyl group Chemical group 0.000 claims abstract description 12
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 75
- 125000003118 aryl group Chemical group 0.000 claims description 72
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 62
- 125000004432 carbon atom Chemical group C* 0.000 claims description 49
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 47
- 125000001424 substituent group Chemical group 0.000 claims description 42
- 125000005843 halogen group Chemical group 0.000 claims description 41
- 239000000758 substrate Substances 0.000 claims description 39
- 229910052799 carbon Inorganic materials 0.000 claims description 33
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 30
- 238000005401 electroluminescence Methods 0.000 claims description 30
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 29
- 125000004429 atom Chemical group 0.000 claims description 25
- 238000011161 development Methods 0.000 claims description 23
- 239000011229 interlayer Substances 0.000 claims description 13
- 125000003277 amino group Chemical group 0.000 claims description 10
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 9
- 150000004292 cyclic ethers Chemical class 0.000 claims description 9
- 230000005855 radiation Effects 0.000 claims description 3
- 206010070834 Sensitisation Diseases 0.000 claims 1
- 125000004043 oxo group Chemical group O=* 0.000 claims 1
- 230000008313 sensitization Effects 0.000 claims 1
- 238000000354 decomposition reaction Methods 0.000 abstract description 4
- 206010034972 Photosensitivity reaction Diseases 0.000 abstract description 2
- 230000036211 photosensitivity Effects 0.000 abstract description 2
- -1 2-methylpropenyloxyethyl Chemical group 0.000 description 148
- 239000010408 film Substances 0.000 description 130
- 239000000470 constituent Substances 0.000 description 89
- 150000001875 compounds Chemical class 0.000 description 81
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 45
- 239000000178 monomer Substances 0.000 description 43
- 229920005989 resin Polymers 0.000 description 41
- 239000011347 resin Substances 0.000 description 41
- 239000000126 substance Substances 0.000 description 36
- 239000000203 mixture Substances 0.000 description 33
- 230000035945 sensitivity Effects 0.000 description 31
- 230000015572 biosynthetic process Effects 0.000 description 29
- 239000000243 solution Substances 0.000 description 28
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 27
- 125000003545 alkoxy group Chemical group 0.000 description 27
- 150000003254 radicals Chemical class 0.000 description 27
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 26
- 230000001681 protective effect Effects 0.000 description 26
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 25
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 23
- 230000018109 developmental process Effects 0.000 description 22
- 238000003786 synthesis reaction Methods 0.000 description 22
- 238000006243 chemical reaction Methods 0.000 description 20
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 20
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 19
- 239000010410 layer Substances 0.000 description 19
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical class C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 18
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 17
- 229920001577 copolymer Polymers 0.000 description 16
- 150000002148 esters Chemical group 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 16
- 229920000647 polyepoxide Polymers 0.000 description 16
- 239000003963 antioxidant agent Substances 0.000 description 15
- 235000006708 antioxidants Nutrition 0.000 description 15
- 239000003822 epoxy resin Substances 0.000 description 15
- 238000011156 evaluation Methods 0.000 description 15
- MTHSVFCYNBDYFN-UHFFFAOYSA-N anhydrous diethylene glycol Natural products OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 14
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 14
- 150000001241 acetals Chemical group 0.000 description 13
- 239000003431 cross linking reagent Substances 0.000 description 13
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 13
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 description 12
- 150000008065 acid anhydrides Chemical class 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 12
- 238000004132 cross linking Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 12
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 12
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 12
- 229920003270 Cymel® Polymers 0.000 description 11
- 239000011521 glass Substances 0.000 description 11
- 125000001072 heteroaryl group Chemical group 0.000 description 11
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 11
- 239000004094 surface-active agent Substances 0.000 description 11
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- 239000012295 chemical reaction liquid Substances 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 10
- 239000003223 protective agent Substances 0.000 description 10
- 125000001412 tetrahydropyranyl group Chemical group 0.000 description 10
- QYGBYAQGBVHMDD-XQRVVYSFSA-N (z)-2-cyano-3-thiophen-2-ylprop-2-enoic acid Chemical compound OC(=O)C(\C#N)=C/C1=CC=CS1 QYGBYAQGBVHMDD-XQRVVYSFSA-N 0.000 description 9
- XLLXMBCBJGATSP-UHFFFAOYSA-N 2-phenylethenol Chemical compound OC=CC1=CC=CC=C1 XLLXMBCBJGATSP-UHFFFAOYSA-N 0.000 description 9
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 9
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- 150000001412 amines Chemical class 0.000 description 9
- 230000003078 antioxidant effect Effects 0.000 description 9
- 239000002585 base Substances 0.000 description 9
- 150000007514 bases Chemical class 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 229920003986 novolac Polymers 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 8
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 8
- 125000004849 alkoxymethyl group Chemical group 0.000 description 8
- 229910052801 chlorine Inorganic materials 0.000 description 8
- 125000001309 chloro group Chemical group Cl* 0.000 description 8
- JESXATFQYMPTNL-UHFFFAOYSA-N mono-hydroxyphenyl-ethylene Natural products OC1=CC=CC=C1C=C JESXATFQYMPTNL-UHFFFAOYSA-N 0.000 description 8
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- XDHUWCBFSRIEEC-UHFFFAOYSA-N [[cyano(phenyl)methylidene]amino] methanesulfonate Chemical compound CS(=O)(=O)ON=C(C#N)C1=CC=CC=C1 XDHUWCBFSRIEEC-UHFFFAOYSA-N 0.000 description 7
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 7
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 7
- 125000000524 functional group Chemical group 0.000 description 7
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 7
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 7
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 7
- 239000011159 matrix material Substances 0.000 description 7
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 7
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 7
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 7
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 6
- YYROPELSRYBVMQ-UHFFFAOYSA-N 4-toluenesulfonyl chloride Chemical compound CC1=CC=C(S(Cl)(=O)=O)C=C1 YYROPELSRYBVMQ-UHFFFAOYSA-N 0.000 description 6
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical group C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 125000002947 alkylene group Chemical group 0.000 description 6
- 125000004397 aminosulfonyl group Chemical group NS(=O)(=O)* 0.000 description 6
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 229910052731 fluorine Inorganic materials 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 6
- 229910052753 mercury Inorganic materials 0.000 description 6
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 6
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 150000003440 styrenes Chemical class 0.000 description 6
- 239000010409 thin film Substances 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 5
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 5
- 239000003377 acid catalyst Substances 0.000 description 5
- 125000004414 alkyl thio group Chemical group 0.000 description 5
- 125000005161 aryl oxy carbonyl group Chemical group 0.000 description 5
- 125000005110 aryl thio group Chemical group 0.000 description 5
- 125000004104 aryloxy group Chemical group 0.000 description 5
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000007822 coupling agent Substances 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 125000003700 epoxy group Chemical group 0.000 description 5
- 125000001153 fluoro group Chemical group F* 0.000 description 5
- 238000009413 insulation Methods 0.000 description 5
- 239000012044 organic layer Substances 0.000 description 5
- 239000004014 plasticizer Substances 0.000 description 5
- 239000003505 polymerization initiator Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 125000006239 protecting group Chemical group 0.000 description 5
- 229910052707 ruthenium Inorganic materials 0.000 description 5
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 5
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 4
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical compound C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 4
- 229940022663 acetate Drugs 0.000 description 4
- DZBUGLKDJFMEHC-UHFFFAOYSA-N acridine Chemical compound C1=CC=CC2=CC3=CC=CC=C3N=C21 DZBUGLKDJFMEHC-UHFFFAOYSA-N 0.000 description 4
- 239000004844 aliphatic epoxy resin Substances 0.000 description 4
- 125000005138 alkoxysulfonyl group Chemical group 0.000 description 4
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 4
- 125000004093 cyano group Chemical group *C#N 0.000 description 4
- 125000006165 cyclic alkyl group Chemical group 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 125000000753 cycloalkyl group Chemical group 0.000 description 4
- XLLIQLLCWZCATF-UHFFFAOYSA-N ethylene glycol monomethyl ether acetate Natural products COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 230000001678 irradiating effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 125000004184 methoxymethyl group Chemical group [H]C([H])([H])OC([H])([H])* 0.000 description 4
- ZQMHJBXHRFJKOT-UHFFFAOYSA-N methyl 2-[(1-methoxy-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanoate Chemical compound COC(=O)C(C)(C)N=NC(C)(C)C(=O)OC ZQMHJBXHRFJKOT-UHFFFAOYSA-N 0.000 description 4
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- 125000001624 naphthyl group Chemical group 0.000 description 4
- 239000002736 nonionic surfactant Substances 0.000 description 4
- SUSQOBVLVYHIEX-UHFFFAOYSA-N phenylacetonitrile Chemical compound N#CCC1=CC=CC=C1 SUSQOBVLVYHIEX-UHFFFAOYSA-N 0.000 description 4
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 4
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 238000007740 vapor deposition Methods 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- PJMXUSNWBKGQEZ-UHFFFAOYSA-N (4-hydroxyphenyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=C(O)C=C1 PJMXUSNWBKGQEZ-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 3
- MKHXOKALQIHXPI-UHFFFAOYSA-N 2-phenylprop-1-en-1-ol Chemical compound OC=C(C)C1=CC=CC=C1 MKHXOKALQIHXPI-UHFFFAOYSA-N 0.000 description 3
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 description 3
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical class NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 3
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- RWRDLPDLKQPQOW-UHFFFAOYSA-N Pyrrolidine Chemical compound C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 3
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 3
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 3
- 239000007877 V-601 Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 150000001346 alkyl aryl ethers Chemical class 0.000 description 3
- 239000000908 ammonium hydroxide Substances 0.000 description 3
- 125000005997 bromomethyl group Chemical group 0.000 description 3
- 125000003917 carbamoyl group Chemical group [H]N([H])C(*)=O 0.000 description 3
- 239000012986 chain transfer agent Substances 0.000 description 3
- 125000004218 chloromethyl group Chemical group [H]C([H])(Cl)* 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 229930003836 cresol Natural products 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 3
- 125000004185 ester group Chemical group 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 125000001046 glycoluril group Chemical class [H]C12N(*)C(=O)N(*)C1([H])N(*)C(=O)N2* 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 150000002596 lactones Chemical group 0.000 description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 150000002923 oximes Chemical class 0.000 description 3
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 125000003854 p-chlorophenyl group Chemical group [H]C1=C([H])C(*)=C([H])C([H])=C1Cl 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229910000027 potassium carbonate Inorganic materials 0.000 description 3
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- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 125000000168 pyrrolyl group Chemical group 0.000 description 1
- MCJGNVYPOGVAJF-UHFFFAOYSA-N quinolin-8-ol Chemical compound C1=CN=C2C(O)=CC=CC2=C1 MCJGNVYPOGVAJF-UHFFFAOYSA-N 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- AZJPTIGZZTZIDR-UHFFFAOYSA-L rose bengal Chemical compound [K+].[K+].[O-]C(=O)C1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1C1=C2C=C(I)C(=O)C(I)=C2OC2=C(I)C([O-])=C(I)C=C21 AZJPTIGZZTZIDR-UHFFFAOYSA-L 0.000 description 1
- 229940081623 rose bengal Drugs 0.000 description 1
- 229930187593 rose bengal Natural products 0.000 description 1
- STRXNPAVPKGJQR-UHFFFAOYSA-N rose bengal A Natural products O1C(=O)C(C(=CC=C2Cl)Cl)=C2C21C1=CC(I)=C(O)C(I)=C1OC1=C(I)C(O)=C(I)C=C21 STRXNPAVPKGJQR-UHFFFAOYSA-N 0.000 description 1
- 150000003304 ruthenium compounds Chemical class 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000005394 sealing glass Substances 0.000 description 1
- DCKVNWZUADLDEH-UHFFFAOYSA-N sec-butyl acetate Chemical group CCC(C)OC(C)=O DCKVNWZUADLDEH-UHFFFAOYSA-N 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000001509 sodium citrate Substances 0.000 description 1
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical class [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 238000006277 sulfonation reaction Methods 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- DHCDFWKWKRSZHF-UHFFFAOYSA-N sulfurothioic S-acid Chemical compound OS(O)(=O)=S DHCDFWKWKRSZHF-UHFFFAOYSA-N 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 239000013076 target substance Substances 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- XKXIQBVKMABYQJ-UHFFFAOYSA-M tert-butyl carbonate Chemical group CC(C)(C)OC([O-])=O XKXIQBVKMABYQJ-UHFFFAOYSA-M 0.000 description 1
- XKXIQBVKMABYQJ-UHFFFAOYSA-N tert-butyl hydrogen carbonate Chemical group CC(C)(C)OC(O)=O XKXIQBVKMABYQJ-UHFFFAOYSA-N 0.000 description 1
- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical compound CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 description 1
- VDZOOKBUILJEDG-UHFFFAOYSA-M tetrabutylammonium hydroxide Chemical compound [OH-].CCCC[N+](CCCC)(CCCC)CCCC VDZOOKBUILJEDG-UHFFFAOYSA-M 0.000 description 1
- MCZDHTKJGDCTAE-UHFFFAOYSA-M tetrabutylazanium;acetate Chemical compound CC([O-])=O.CCCC[N+](CCCC)(CCCC)CCCC MCZDHTKJGDCTAE-UHFFFAOYSA-M 0.000 description 1
- UWHCKJMYHZGTIT-UHFFFAOYSA-N tetraethylene glycol Chemical compound OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 description 1
- JCJNUSDBRRKQPC-UHFFFAOYSA-M tetrahexylazanium;hydroxide Chemical compound [OH-].CCCCCC[N+](CCCCCC)(CCCCCC)CCCCCC JCJNUSDBRRKQPC-UHFFFAOYSA-M 0.000 description 1
- MRYQZMHVZZSQRT-UHFFFAOYSA-M tetramethylazanium;acetate Chemical compound CC([O-])=O.C[N+](C)(C)C MRYQZMHVZZSQRT-UHFFFAOYSA-M 0.000 description 1
- IEVVGBFMAHJELO-UHFFFAOYSA-M tetramethylazanium;benzoate Chemical compound C[N+](C)(C)C.[O-]C(=O)C1=CC=CC=C1 IEVVGBFMAHJELO-UHFFFAOYSA-M 0.000 description 1
- 239000003451 thiazide diuretic agent Substances 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- 229950003937 tolonium Drugs 0.000 description 1
- HNONEKILPDHFOL-UHFFFAOYSA-M tolonium chloride Chemical compound [Cl-].C1=C(C)C(N)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 HNONEKILPDHFOL-UHFFFAOYSA-M 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 125000005409 triarylsulfonium group Chemical group 0.000 description 1
- 150000003627 tricarboxylic acid derivatives Chemical class 0.000 description 1
- 125000004784 trichloromethoxy group Chemical group ClC(O*)(Cl)Cl 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-M triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-M 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 125000005580 triphenylene group Chemical group 0.000 description 1
- FAYMLNNRGCYLSR-UHFFFAOYSA-M triphenylsulfonium triflate Chemical compound [O-]S(=O)(=O)C(F)(F)F.C1=CC=CC=C1[S+](C=1C=CC=CC=1)C1=CC=CC=C1 FAYMLNNRGCYLSR-UHFFFAOYSA-M 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- 229910021642 ultra pure water Inorganic materials 0.000 description 1
- 239000012498 ultrapure water Substances 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229960001763 zinc sulfate Drugs 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
Classifications
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/141—Organic polymers or oligomers comprising aliphatic or olefinic chains, e.g. poly N-vinylcarbazol, PVC or PTFE
- H10K85/146—Organic polymers or oligomers comprising aliphatic or olefinic chains, e.g. poly N-vinylcarbazol, PVC or PTFE poly N-vinylcarbazol; Derivatives thereof
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/039—Macromolecular compounds which are photodegradable, e.g. positive electron resists
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/11—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/60—OLEDs integrated with inorganic light-sensitive elements, e.g. with inorganic solar cells or inorganic photodiodes
- H10K59/65—OLEDs integrated with inorganic image sensors
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/151—Copolymers
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- Electroluminescent Light Sources (AREA)
Abstract
Description
本發明是有關於一種感光性樹脂組成物、硬化膜的形成方法、硬化膜、有機電致發光(Electroluminescence,EL)顯示裝置、以及液晶顯示裝置。更詳細而言,本發明是有關於一種適合於形成液晶顯示裝置、有機EL顯示裝置、積體電路元件、固體攝影元件等電子零件的平坦化膜、保護膜或層間絕緣膜的正型感光性樹脂組成物、及使用其的硬化膜的製造方法。 The present invention relates to a photosensitive resin composition, a method for forming a cured film, a cured film, an organic electroluminescence (EL) display device, and a liquid crystal display device. More specifically, the present invention relates to a positive photosensitive film which is suitable for forming a planarizing film, a protective film or an interlayer insulating film of an electronic component such as a liquid crystal display device, an organic EL display device, an integrated circuit device, or a solid-state imaging device. A resin composition and a method for producing a cured film using the same.
在薄膜電晶體(以下,記作「TFT(Thin Film Transistor)」)型液晶顯示元件或磁頭元件、積體電路元件、固體攝影元件等電子零件中,通常為了使配置成層狀的配線之間絕緣而設置有層間絕緣膜。作為形成層間絕緣膜的材料,優選用以獲得所需的圖案形狀的步驟數少且具有充分的平坦性的材料,因此廣泛使用感光性樹脂組成物。 In a thin film transistor (hereinafter referred to as a "TFT (Thin Film Transistor)" type liquid crystal display element, an electronic component such as a magnetic head element, an integrated circuit element, or a solid-state imaging element, it is usually arranged between layers of wiring. An interlayer insulating film is provided for insulation. As a material for forming the interlayer insulating film, a material having a small number of steps for obtaining a desired pattern shape and having sufficient flatness is preferable, and thus a photosensitive resin composition is widely used.
具體而言,作為感光性樹脂組成物,已知有包含樹脂與光酸產生劑的組成物,所述樹脂具有縮醛結構及/或縮酮結構、以及環氧基結構(日本專利特開2004-264623號公報)。但是,該組成物若不進行曝光後烘烤(Post Exposure Bake,PEB),則無法進行顯影,因此應用範圍受限。另外,日本專利特開2004-264623號公報中所記載的組成物雖然耐熱性、顯影範圍優異,但感光度低、且殘膜性存在問題。 Specifically, as a photosensitive resin composition, a composition containing a resin having an acetal structure and/or a ketal structure and an epoxy group structure is known as a photosensitive resin composition (Japanese Patent Laid-Open No. 2004) -264623). However, if the composition is not subjected to post-exposure baking (Post Exposure Bake, PEB), cannot be developed, so the application range is limited. In addition, the composition described in Japanese Laid-Open Patent Publication No. 2004-264623 is excellent in heat resistance and development range, but has low sensitivity and has a problem of residual film properties.
另外,已知有包含樹脂與光酸產生劑的組成物,所述樹脂包含具有通過酸的作用而分解、並產生鹼可溶性基的基的重複單元,以及具有通過加熱而使樹脂間交聯的官能基的重複單元(日本專利特開2009-288343號公報)。但是,該組成物是以通過雙重圖案化法來使用為前提,因此應用範圍受限。另外,日本專利特開2009-288343號公報中所記載的組成物的殘膜性、相對介電常數存在問題。 Further, a composition comprising a resin and a photoacid generator containing a repeating unit having a group which decomposes by an action of an acid and generating an alkali-soluble group, and having cross-linking between resins by heating are known. A repeating unit of a functional group (Japanese Patent Laid-Open Publication No. 2009-288343). However, this composition is premised on the use of the double patterning method, and thus the application range is limited. Further, the composition described in Japanese Laid-Open Patent Publication No. 2009-288343 has a problem of residual film properties and relative dielectric constant.
另外,已知有在聚合物中包含樹脂的聚合物,所述樹脂含有具有內酯骨架或萘骨架的構成單元(日本專利特開2008-95087號公報)。日本專利特開2008-95087號公報中所記載的聚合物若不使用ArF雷射,則無法發揮高感光度。 Further, a polymer containing a resin containing a constituent unit having a lactone skeleton or a naphthalene skeleton is known (Japanese Patent Laid-Open Publication No. 2008-95087). The polymer described in Japanese Laid-Open Patent Publication No. 2008-95087 does not exhibit high sensitivity unless an ArF laser is used.
本申請發明是以解決所述課題為目的之發明,其目的在於提供一種感光度、殘膜率、及相對介電常數優異的正型感光性樹脂組成物。 The present invention has an object of solving the above problems, and an object of the invention is to provide a positive photosensitive resin composition having excellent sensitivity, residual film ratio, and relative dielectric constant.
本申請發明者基於所述課題而進行努力研究的結果,發現通過在特定的2種聚合物中併用具有長鏈羧酸的重複單元的聚合物,可看到被認為是由酸基的運動性提升與膜的玻璃轉移點(Tg)下降所引起的大幅度的感光度提升與殘膜率提升,從而可解決所述課題。 As a result of intensive studies based on the above-mentioned problems, the inventors of the present invention found that by using a polymer having a repeating unit of a long-chain carboxylic acid in combination with a specific two kinds of polymers, it is considered that the activity is considered to be an acid group. This problem can be solved by increasing the sensitivity and the residual film rate caused by a decrease in the glass transition point (Tg) of the film.
用以解決所述課題的手段為下述[1]的手段,優選下述[2]~下述[13]的手段。 The means for solving the above problem is the means of the following [1], and the means of the following [2] to the following [13] are preferable.
[1]一種感光性樹脂組成物,其特徵在於包括:(A)聚合物成分,在同一聚合物或不同的聚合物中包含(a1)含有酸基由 酸分解性基保護的殘基的重複單元,(a2)含有選自環氧乙烷基、氧雜環丁基、或-NH-CH2-OR(R為碳數為1~20的烷基)中的交聯性基的重複單元,及(a3)側鏈末端具有羧基、且將聚合物主鏈與所述羧基加以連結的二價的連結基的原子數為4以上的重複單元;(B)光酸產生劑;以及(D)溶劑;且所述二價的連結基為選自-CR1 2-(R1表示氫原子或甲基)、-O-、-O-SO2-、-O-C(O)-、-C(O)-O-、-S-、-C(O)-、可具有取代基的胺基、可具有取代基的伸苯基、或下述(iv)的結構且任意地組合的基。 [1] A photosensitive resin composition comprising: (A) a polymer component comprising (a1) a repeat of a residue having an acid group protected by an acid-decomposable group in the same polymer or a different polymer a unit (a2) comprising a repeating unit of a crosslinkable group selected from the group consisting of an oxiranyl group, an oxetanyl group, or a -NH-CH 2 -OR (R is an alkyl group having 1 to 20 carbon atoms) And (a3) a repeating unit having a carboxyl group at the terminal of the side chain and having a divalent linking group linking the polymer main chain and the carboxyl group, having a number of atoms of 4 or more; (B) a photoacid generator; and (D) a solvent; and the divalent linking group is selected from -CR 1 2 - (R 1 represents a hydrogen atom or a methyl group), -O-, -O-SO 2 -, -OC(O)-, -C (O)-O-, -S-, -C(O)-, an amine group which may have a substituent, a pendant phenyl group which may have a substituent, or a structure of the following (iv) and optionally combined.
[2]如[1]所述的感光性樹脂組成物,其特徵在於:所述(A)聚合物成分具有包含所述重複單元(a2)、及所述重複單元(a3)的聚合物。 [2] The photosensitive resin composition according to [1], wherein the (A) polymer component has a polymer comprising the repeating unit (a2) and the repeating unit (a3).
[3]如[1]或[2]所述的感光性樹脂組成物,其特徵在於:所述(A)聚合物成分具有包含所述重複單元(a1)、所述重複單元(a2)、及所述重複單元(a3)的聚合物。 [3] The photosensitive resin composition according to [1], wherein the (A) polymer component has the repeating unit (a1), the repeating unit (a2), And a polymer of the repeating unit (a3).
[4]如[1]至[3]中任一項所述的感光性樹脂組成物,其特徵在於:其為化學增幅正型感光性樹脂組成物。 [4] The photosensitive resin composition according to any one of [1] to [3] which is a chemically amplified positive photosensitive resin composition.
[5]如[1]至[4]中任一項所述的感光性樹脂組成物,其特徵在於:所述重複單元(a3)包含1種以上由通式(i)~通式(iii)所表示的 重複單元。 [5] The photosensitive resin composition according to any one of [1] to [4], wherein the repeating unit (a3) contains one or more kinds of the formula (i) to the formula (iii) Expressed by Repeat unit.
[6]如[1]至[5]中任一項所述的感光性樹脂組成物,其特徵在於:所述重複單元(a1)為由通式(A2')所表示的重複單元。 [6] The photosensitive resin composition according to any one of [1] to [5] wherein the repeating unit (a1) is a repeating unit represented by the formula (A2').
[7]如[1]至[6]中任一項所述的感光性樹脂組成物,其特徵在於:所述重複單元(a2)為由通式(2)所表示的重複單元。 [7] The photosensitive resin composition according to any one of [1] to [6] wherein the repeating unit (a2) is a repeating unit represented by the formula (2).
[9]一種硬化膜的製造方法,其特徵在於包括:(1)將如[1]至[8]中任一項所述的感光性樹脂組成物應用在基板上的步驟;(2)從所應用的感光性樹脂組成物中去除溶劑的步驟;(3)利用活性放射線進行曝光的步驟;(4)利用水性顯影液進行顯影的步驟;以及(5)進行熱硬化的後烘烤步驟。 [9] A method of producing a cured film, comprising: (1) a step of applying the photosensitive resin composition according to any one of [1] to [8] to a substrate; (2) a step of removing the solvent in the applied photosensitive resin composition; (3) a step of performing exposure using actinic radiation; (4) a step of performing development using an aqueous developing solution; and (5) a post-baking step of performing thermal hardening.
[10]如[9]所述的硬化膜的製造方法,其特徵在於:在所述顯影步驟後、後烘烤步驟前,包括進行全面曝光的步驟。 [10] The method for producing a cured film according to [9], which is characterized in that, after the developing step and the post-baking step, a step of performing total exposure is included.
[11]一種硬化膜,其特徵在於:其是使如[1]至[8]中任一項所述 的感光性樹脂組成物硬化而形成。 [11] A cured film characterized in that it is as described in any one of [1] to [8] The photosensitive resin composition is formed by hardening.
[12]如[11]所述的硬化膜,其特徵在於:其為層間絕緣膜。 [12] The cured film according to [11], which is characterized in that it is an interlayer insulating film.
[13]一種液晶顯示裝置,其特徵在於:包括如[11]或[12]所述的硬化膜。 [13] A liquid crystal display device comprising the cured film according to [11] or [12].
[14]一種有機EL顯示裝置,其特徵在於:包括如[11]或[12]所述的硬化膜。 [14] An organic EL display device comprising the cured film according to [11] or [12].
根據本發明,可提供一種感光度、殘膜率、及相對介電常數優異的正型感光性樹脂組成物,圖案的製造方法,有機EL顯示裝置,液晶顯示裝置的製造方法以及硬化膜。 According to the present invention, it is possible to provide a positive photosensitive resin composition having excellent sensitivity, residual film ratio, and relative dielectric constant, a method for producing a pattern, an organic EL display device, a method for producing a liquid crystal display device, and a cured film.
1‧‧‧TFT(薄膜電晶體) 1‧‧‧TFT (thin film transistor)
2‧‧‧配線 2‧‧‧Wiring
3‧‧‧絕緣膜 3‧‧‧Insulation film
4‧‧‧平坦化膜 4‧‧‧Flat film
5‧‧‧第一電極 5‧‧‧First electrode
6‧‧‧玻璃基板 6‧‧‧ glass substrate
7‧‧‧接觸孔 7‧‧‧Contact hole
8‧‧‧絕緣膜 8‧‧‧Insulation film
10‧‧‧液晶顯示裝置 10‧‧‧Liquid crystal display device
12‧‧‧背光單元 12‧‧‧Backlight unit
14、15‧‧‧玻璃基板 14, 15‧‧‧ glass substrate
16‧‧‧TFT 16‧‧‧TFT
17‧‧‧硬化膜 17‧‧‧ hardened film
18‧‧‧接觸孔 18‧‧‧Contact hole
19‧‧‧ITO透明電極 19‧‧‧ITO transparent electrode
20‧‧‧液晶 20‧‧‧LCD
22‧‧‧彩色濾光片 22‧‧‧Color filters
圖1表示有機EL顯示裝置的一例的構成概念圖。表示底部發光型的有機EL顯示裝置中的基板的示意剖面圖,且具有平坦化膜4。 FIG. 1 is a conceptual diagram showing an example of an organic EL display device. A schematic cross-sectional view of a substrate in a bottom emission type organic EL display device, and having a planarization film 4.
圖2表示液晶顯示裝置的一例的構成概念圖。表示液晶顯示裝置中的主動矩陣基板的示意剖面圖,且具有作為層間絕緣膜的硬化膜17。 FIG. 2 is a conceptual diagram showing an example of a liquid crystal display device. A schematic cross-sectional view showing an active matrix substrate in a liquid crystal display device, and having a cured film 17 as an interlayer insulating film.
以下,對本發明的內容進行詳細說明。以下所記載的構成要件的說明有時基於本發明的具有代表性的實施方式來進行,但本發明並不限定於此種實施方式。再者,在本申請說明書中,「~」是以包含其前後所記載的數值作為下限值及上限值的含義來使用。另外,本發明中的有機EL顯示裝置是指有機電致發光顯示裝置(有機電致發光元件)。 Hereinafter, the contents of the present invention will be described in detail. The description of the constituent elements described below may be performed based on a representative embodiment of the present invention, but the present invention is not limited to such an embodiment. In the specification of the present application, "~" is used in the sense that the numerical values described before and after are included as the lower limit and the upper limit. Further, the organic EL display device in the present invention means an organic electroluminescence display device (organic electroluminescence device).
進而,所謂(甲基)丙烯酸,是指丙烯酸及/或甲基丙烯酸。 Further, the term "(meth)acrylic acid" means acrylic acid and/or methacrylic acid.
另外,在本發明中,所謂「~鹼可溶性」,是指通過將化合物(樹 脂)的溶液應用在基板上,並在90℃下加熱2分鐘而形成的化合物(樹脂)的膜(厚度為3 μm)對於23℃下的0.4%氫氧化四甲基銨水溶液的溶解速度為0.01 μm/秒以上,所謂「~鹼不溶性」,是指通過將化合物(樹脂)的溶液應用在基板上,並在90℃下加熱2分鐘而形成的化合物(樹脂)的膜(厚度為3 μm)對於23℃下的0.4%氫氧化四甲基銨水溶液的溶解速度未滿0.01 μm/秒。 Further, in the present invention, the term "~ alkali soluble" means by passing a compound (tree The solution of the lipid) was applied to a substrate and heated at 90 ° C for 2 minutes to form a film of a compound (resin) (thickness of 3 μm) for a 0.4% aqueous solution of tetramethylammonium hydroxide at 23 ° C. 0.01 μm/sec or more, "~ alkali-insoluble" means a film of a compound (resin) formed by applying a solution of a compound (resin) to a substrate and heating at 90 ° C for 2 minutes (thickness: 3 μm) The dissolution rate of the 0.4% aqueous solution of tetramethylammonium hydroxide at 23 ° C was less than 0.01 μm / sec.
[感光性樹脂組成物] [Photosensitive Resin Composition]
本發明的感光性樹脂組成物的特徵在於包括:(A)聚合物成分,在同一聚合物或不同的聚合物中包含(a1)含有酸基由酸分解性基保護的殘基的重複單元,(a2)含有選自環氧乙烷基、氧雜環丁基、或-NH-CH2-OR(R為碳數為1~20的烷基)中的基的重複單元,及(a3)側鏈末端具有羧基、且將聚合物主鏈與所述羧基加以連結的二價的連結基的原子數為4以上的重複單元;(B)光酸產生劑;以及(D)溶劑。 The photosensitive resin composition of the present invention is characterized by comprising: (A) a polymer component comprising (a1) a repeating unit containing a residue in which an acid group is protected by an acid-decomposable group, in the same polymer or in a different polymer, (a2) a repeating unit containing a group selected from the group consisting of an oxiranyl group, an oxetanyl group, or -NH-CH 2 -OR (R is an alkyl group having 1 to 20 carbon atoms), and (a3) a repeating unit having a carboxyl group at the terminal of the side chain and having a divalent linking group linking the polymer main chain and the carboxyl group of 4 or more; (B) a photoacid generator; and (D) a solvent.
所述(A)成分可列舉:(1):使重複單元(a1)、重複單元(a2)、及重複單元(a3)共聚而成的形態;(2):重複單元(a1)與重複單元(a3)的共聚物、重複單元(a2)與重複單元(a3)的共聚物的形態;(3):包含重複單元(a1)的聚合物、包含重複單元(a2)的聚合物、及包含重複單元(a3)的聚合物的形態;(4):重複單元(a1)與重複單元(a3)的共聚物、包含重複單元(a2)的聚合物的形態; (5):重複單元(a2)與重複單元(a3)的共聚物、包含重複單元(a1)的聚合物的形態;以及(6):重複單元(a1)與重複單元(a2)的共聚物、包含重複單元(a3)的聚合物的形態。這些形態之中,優選(1)、(3)~(4)、及(6)的形態。 The component (A) includes (1) a form in which a repeating unit (a1), a repeating unit (a2), and a repeating unit (a3) are copolymerized; (2): a repeating unit (a1) and a repeating unit; a copolymer of (a3), a form of a copolymer of the repeating unit (a2) and the repeating unit (a3), and (3) a polymer comprising the repeating unit (a1), a polymer comprising the repeating unit (a2), and a form of the polymer of the repeating unit (a3); (4) a form of a copolymer of the repeating unit (a1) and the repeating unit (a3), and a polymer comprising the repeating unit (a2); (5): a copolymer of a repeating unit (a2) and a repeating unit (a3), a form of a polymer comprising the repeating unit (a1); and (6) a copolymer of a repeating unit (a1) and a repeating unit (a2) The form of the polymer containing the repeating unit (a3). Among these forms, the forms (1), (3) to (4), and (6) are preferable.
所述(A)成分可包含多種所述形態,進而,也可以包含其他重複單元(a4)。 The component (A) may contain a plurality of the above-described forms, and further may include other repeating units (a4).
以下,對本發明的感光性樹脂組成物的各成分進行說明。 Hereinafter, each component of the photosensitive resin composition of the present invention will be described.
<(A)成分> <(A) component>
本發明的感光性樹脂組成物(以下,也稱為本發明的感光性組成物或本發明的組成物)在同一聚合物或不同的聚合物中包含重複單元(a1)、重複單元(a2)、及重複單元(a3)作為(A)成分。 The photosensitive resin composition of the present invention (hereinafter also referred to as the photosensitive composition of the present invention or the composition of the present invention) contains a repeating unit (a1) and a repeating unit (a2) in the same polymer or different polymers. And repeating unit (a3) as component (A).
(A)成分除所述重複單元(a1)~重複單元(a3)以外,也可以包含其他構成(重複)單元(a4)。 The component (A) may contain other constituent (repeating) units (a4) in addition to the repeating unit (a1) to the repeating unit (a3).
[重複單元(a1)] [repeating unit (a1)]
通過(A)成分具有構成單元(a1),可製成感光度極高的感光性樹脂組成物。 When the component (A) has the constituent unit (a1), a photosensitive resin composition having extremely high sensitivity can be obtained.
本發明中的「酸基由酸分解性基保護的殘基」為羧基由縮醛保護的殘基、酸基由縮酮保護的殘基、酸基由三級烷基保護的殘基、或酸基由碳酸三級烷基酯基保護的殘基。 The "residue of an acid group protected by an acid-decomposable group" in the present invention is a residue in which a carboxyl group is protected by an acetal, a residue in which an acid group is protected by a ketal, a residue in which an acid group is protected by a tertiary alkyl group, or A residue in which the acid group is protected by a tertiary alkyl carbonate group.
作為酸基,可優選列舉羧基、及酚性羥基。 The acid group is preferably a carboxyl group or a phenolic hydroxyl group.
另外,作為酸基由酸分解性基保護的殘基,具體而言,例如可列舉:由後述的式(A1)所表示的基的酯結構,四氫吡喃酯基、或四氫呋喃酯基等縮醛或縮酮系官能基,或第三丁酯基、碳酸第三丁酯基等三級烷 基系官能基。 In addition, as the residue which is protected by an acid-decomposable group as an acid group, for example, an ester structure of a group represented by the formula (A1) to be described later, a tetrahydropyranyl ester group or a tetrahydrofuranyl ester group, etc. An acetal or ketal functional group, or a tertiary alkyl ester such as a tert-butyl ester group or a tert-butyl carbonate group Base functional group.
(a1)含有酸基由酸分解性基保護的殘基的構成單元優選含有由酸分解性基保護的保護羧基的構成單元、或含有由酸分解性基保護的保護酚性羥基的構成單元。 (a1) The constituent unit of the residue having an acid group-protected group containing an acid group preferably contains a structural unit protecting a carboxyl group protected by an acid-decomposable group or a constituent unit containing a protective phenolic hydroxyl group protected by an acid-decomposable group.
以下,依次對含有由酸分解性基保護的保護羧基的構成單元(a1-1)、及含有由酸分解性基保護的保護酚性羥基的構成單元(a1-2)分別進行說明。 Hereinafter, the constituent unit (a1-1) containing a protective carboxyl group protected by an acid-decomposable group and the constituent unit (a1-2) containing a protective phenolic hydroxyl group protected by an acid-decomposable group will be sequentially described.
<<<(a1-1)含有由酸分解性基保護的保護羧基的構成單元>>> <<<(a1-1) A constituent unit containing a protected carboxyl group protected by an acid-decomposable group>>>
所述含有由酸分解性基保護的保護羧基的構成單元(a1-1)是含有羧基的構成單元具有以下將詳細說明的由酸分解性基保護的保護羧基的構成單元。 The constituent unit (a1-1) containing a protective carboxyl group protected by an acid-decomposable group is a constituent unit having a carboxyl group-containing constituent unit having a protective carboxyl group protected by an acid-decomposable group, which will be described in detail below.
作為可用於所述含有由酸分解性基保護的保護羧基的構成單元(a1-1)的所述含有羧基的構成單元,可無特別限制地使用公知的構成單元。例如可列舉:源自不飽和一元羧酸、不飽和二羧酸、不飽和三羧酸等分子中具有至少1個羧基的不飽和羧酸等的構成單元(a1-1-1),或同時具有乙烯性不飽和基與源自酸酐的結構的構成單元(a1-1-2)。 As the structural unit containing a carboxyl group which can be used for the structural unit (a1-1) having a protective carboxyl group protected by an acid-decomposable group, a known structural unit can be used without particular limitation. For example, a constituent unit (a1-1-1) derived from an unsaturated carboxylic acid having at least one carboxyl group in a molecule such as an unsaturated monocarboxylic acid, an unsaturated dicarboxylic acid or an unsaturated tricarboxylic acid, or both A constituent unit (a1-1-2) having an ethylenically unsaturated group and an acid anhydride-derived structure.
以下,依次對可用作所述含有羧基的構成單元的(a1-1-1)源自分子中具有至少1個羧基的不飽和羧酸等的構成單元、及(a1-1-2)同時具有乙烯性不飽和基與源自酸酐的結構的構成單元分別進行說明。 In the following, (a1-1-1) which can be used as the structural unit containing a carboxyl group, is derived from a constituent unit of an unsaturated carboxylic acid having at least one carboxyl group in the molecule, and (a1-1-2) The constituent units having an ethylenically unsaturated group and an acid anhydride-derived structure will be separately described.
<<<<(a1-1-1)源自分子中具有至少1個羧基的不飽和羧酸等的構成單元>>>> <<<<(a1-1-1) is derived from a constituent unit of an unsaturated carboxylic acid having at least one carboxyl group in a molecule>>>>
作為所述源自分子中具有至少1個羧基的不飽和羧酸等的構成單元(a1-1-1),可使用如以下所列舉的不飽和羧酸作為本發明中所使用的 不飽和羧酸。即,作為不飽和一元羧酸,例如可列舉:丙烯酸、甲基丙烯酸、巴豆酸、α-氯丙烯酸、桂皮酸等。另外,作為不飽和二羧酸,例如可列舉:順丁烯二酸、反丁烯二酸、衣康酸、檸康酸、中康酸等。另外,用於獲得含有羧基的構成單元的不飽和多元羧酸也可以是其酸酐。具體而言,可列舉順丁烯二酸酐、衣康酸酐、檸康酸酐等。另外,不飽和多元羧酸也可以是多元羧酸的單(2-甲基丙烯醯氧基烷基)酯,例如可列舉:丁二酸單(2-丙烯醯氧基乙基)酯、丁二酸單(2-甲基丙烯醯氧基乙基)酯、鄰苯二甲酸單(2-丙烯醯氧基乙基)酯、鄰苯二甲酸單(2-甲基丙烯醯氧基乙基)酯等。進而,不飽和多元羧酸也可以是其兩末端二羧基聚合物的單(甲基)丙烯酸酯,例如可列舉ω-羧基聚己內酯單丙烯酸酯、ω-羧基聚己內酯單甲基丙烯酸酯等。另外,作為不飽和羧酸,也可以使用丙烯酸-2-羧基乙酯、甲基丙烯酸-2-羧基乙酯、順丁烯二酸單烷基酯、反丁烯二酸單烷基酯、4-羧基苯乙烯等。 As the constituent unit (a1-1-1) derived from the unsaturated carboxylic acid having at least one carboxyl group in the molecule, an unsaturated carboxylic acid as exemplified below can be used as the present invention. Unsaturated carboxylic acid. That is, examples of the unsaturated monocarboxylic acid include acrylic acid, methacrylic acid, crotonic acid, α-chloroacrylic acid, and cinnamic acid. Further, examples of the unsaturated dicarboxylic acid include maleic acid, fumaric acid, itaconic acid, citraconic acid, and mesaconic acid. Further, the unsaturated polycarboxylic acid used to obtain a structural unit containing a carboxyl group may also be an acid anhydride thereof. Specific examples thereof include maleic anhydride, itaconic anhydride, and citraconic anhydride. Further, the unsaturated polycarboxylic acid may be a mono(2-methylpropenyloxyalkyl)ester of a polyvalent carboxylic acid, and examples thereof include succinic acid mono(2-propenyloxyethyl) ester and butyl. Di(2-methylpropenyloxyethyl) diester, mono(2-propenyloxyethyl) phthalate, mono(2-methylpropenyloxyethyl) phthalate ) esters, etc. Further, the unsaturated polycarboxylic acid may be a mono(meth)acrylate of a di-carboxyl polymer at both ends thereof, and examples thereof include ω-carboxypolycaprolactone monoacrylate and ω-carboxypolycaprolactone monomethyl. Acrylate and the like. Further, as the unsaturated carboxylic acid, 2-carboxyethyl acrylate, 2-carboxyethyl methacrylate, maleic acid monoalkyl ester, fumaric acid monoalkyl ester, and 4 may be used. - Carboxystyrene and the like.
其中,就顯影性的觀點而言,為了形成所述源自分子中具有至少1個羧基的不飽和羧酸等的構成單元(a1-1-1),優選使用丙烯酸、甲基丙烯酸、或不飽和多元羧酸的酐等,更優選使用丙烯酸或甲基丙烯酸。 Among them, from the viewpoint of developability, in order to form the constituent unit (a1-1-1) derived from an unsaturated carboxylic acid having at least one carboxyl group in the molecule, acrylic acid, methacrylic acid, or As the anhydride or the like of the saturated polycarboxylic acid, acrylic acid or methacrylic acid is more preferably used.
所述源自分子中具有至少1個羧基的不飽和羧酸等的構成單元(a1-1-1)可單獨包含1種,也可以包含2種以上。 The constituent unit (a1-1-1) derived from the unsaturated carboxylic acid having at least one carboxyl group in the molecule may be contained alone or in combination of two or more.
<<<<(a1-1-2)同時具有乙烯性不飽和基與源自酸酐的結構的構成單元>>>> <<<<(a1-1-2) A constituent unit having both an ethylenically unsaturated group and an acid anhydride-derived structure>>>>
同時具有乙烯性不飽和基與源自酸酐的結構的構成單元(a1-1-2)優選源自使含有乙烯性不飽和基的構成單元中所存在的羥基與酸酐進行反應而獲得的單體的單元。 The constituent unit (a1-1-2) having both an ethylenically unsaturated group and an acid anhydride-derived structure is preferably derived from a monomer obtained by reacting a hydroxyl group present in a constituent unit containing an ethylenically unsaturated group with an acid anhydride. Unit.
作為所述酸酐,可使用公知的酸酐,具體而言,可列舉:順丁烯二酸酐、丁二酸酐、衣康酸酐、鄰苯二甲酸酐、四氫鄰苯二甲酸酐、六 氫鄰苯二甲酸酐、氯菌酸酐等二元酸酐;偏苯三甲酸酐、均苯四甲酸酐、二苯甲酮四羧酸酐、聯苯四羧酸酐等酸酐。這些酸酐之中,就顯影性的觀點而言,優選鄰苯二甲酸酐、四氫鄰苯二甲酸酐、或丁二酸酐。 As the acid anhydride, a known acid anhydride can be used, and specific examples thereof include maleic anhydride, succinic anhydride, itaconic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, and six. A dibasic acid anhydride such as hydrogen phthalic anhydride or chloric anhydride; an acid anhydride such as trimellitic anhydride, pyromellitic anhydride, benzophenone tetracarboxylic anhydride or biphenyltetracarboxylic anhydride. Among these acid anhydrides, phthalic anhydride, tetrahydrophthalic anhydride, or succinic anhydride is preferred from the viewpoint of developability.
就顯影性的觀點而言,所述酸酐對於羥基的反應率優選10莫耳%~100莫耳%,更優選30莫耳%~100莫耳%。 From the viewpoint of developability, the reaction rate of the acid anhydride to the hydroxyl group is preferably from 10 mol% to 100 mol%, more preferably from 30 mol% to 100 mol%.
<<<<可用於構成單元(a1-1)的酸分解性基>>>> <<<< can be used to form the acid-decomposable group of unit (a1-1) >>>>
作為可用於所述含有由酸分解性基保護的保護羧基的構成單元(a1-1)的所述酸分解性基,可使用迄今為止作為KrF用正型抗蝕劑、ArF用正型抗蝕劑中的酸分解性基而公知者,並無特別限定。先前,作為酸分解性基,已知有比較容易通過酸而分解的基(例如四氫吡喃基等縮醛系官能基)、或比較難以通過酸而分解的基(例如第三丁酯基、碳酸第三丁酯基等第三丁基系官能基)。 As the acid-decomposable group which can be used for the structural unit (a1-1) having a protective carboxyl group protected by an acid-decomposable group, a positive resist for KrF and a positive resist for ArF can be used. The acid-decomposable group in the agent is known, and is not particularly limited. In the past, as the acid-decomposable group, a group which is relatively easily decomposed by an acid (for example, an acetal-based functional group such as a tetrahydropyranyl group) or a group which is relatively difficult to be decomposed by an acid (for example, a third butyl ester group) is known. a third butyl functional group such as a tert-butyl carbonate group).
這些酸分解性基之中,就抗蝕劑的基本物性,特別是感光度或圖案形狀、接觸孔的形成性、感光性樹脂組成物的保存穩定性的觀點而言,優選含有羧基由縮醛或縮酮保護的保護羧基、或羧基由縮酮保護的保護羧基的構成單元。進而,酸分解性基之中,就感光度的觀點而言,更優選羧基由以下述通式(a1-1)所表示的縮醛或縮酮保護的保護羧基。再者,在羧基由以下述通式(a1-1)所表示的縮醛或縮酮保護的保護羧基的情況下,保護羧基的整體變成-(C=O)-O-CR101R102(OR103)的結構。 Among these acid-decomposable groups, it is preferable to contain a carboxyl group from an acetal from the viewpoint of the basic physical properties of the resist, particularly the sensitivity, the pattern shape, the contact hole formation property, and the storage stability of the photosensitive resin composition. Or a constituent unit that protects a carboxyl group protected by a ketal or a protected carboxyl group protected by a ketal. Further, among the acid-decomposable groups, from the viewpoint of sensitivity, a carboxyl group is more preferably a protected carboxyl group protected by an acetal or a ketal represented by the following formula (a1-1). Further, in the case where the carboxyl group is protected by a acetal or a ketal represented by the following formula (a1-1), the entire protected carboxyl group becomes -(C=O)-O-CR 101 R 102 ( OR 103 ) structure.
(式(a1-1)中,R101及R102分別獨立地表示氫原子或烷基,其中,排除R101與R102均為氫原子的情況。R103表示烷基。R101或R102與R103可連結而形成環狀醚。) (In the formula (a1-1), R 101 and R 102 each independently represent a hydrogen atom or an alkyl group, wherein R 101 and R 102 are each a hydrogen atom. R 103 represents an alkyl group. R 101 or R 102 It can be linked to R 103 to form a cyclic ether.)
所述通式(a1-1)中,R101~R103分別獨立地表示氫原子或烷基,該烷基可為直鏈狀、支鏈狀、環狀的任一種。此處,不存在R101及R102均表示氫原子的情況,R101及R102的至少一個表示烷基。 In the above formula (a1-1), R 101 to R 103 each independently represent a hydrogen atom or an alkyl group, and the alkyl group may be any of a linear chain, a branched chain, and a cyclic group. Here, there is no case where both R 101 and R 102 represent a hydrogen atom, and at least one of R 101 and R 102 represents an alkyl group.
所述通式(a1-1)中,當R101、R102及R103表示烷基時,該烷基可為直鏈狀、支鏈狀或環狀的任一種。 In the above formula (a1-1), when R 101 , R 102 and R 103 represent an alkyl group, the alkyl group may be any of a linear chain, a branched chain or a cyclic group.
作為所述直鏈狀或支鏈狀的烷基,優選碳數為1~12,更優選碳數為1~6,進而更優選碳數為1~4。具體而言,可列舉:甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、第三丁基、正戊基、新戊基、正己基、2,3-二甲基-2-丁基(thexyl)、正庚基、正辛基、2-乙基己基、正壬基、正癸基等。 The linear or branched alkyl group preferably has 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and still more preferably 1 to 4 carbon atoms. Specific examples thereof include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, t-butyl, t-butyl, n-pentyl, neopentyl, n-hexyl, 2,3-Dimethyl-2-butyl (thexyl), n-heptyl, n-octyl, 2-ethylhexyl, n-decyl, n-decyl, and the like.
作為所述環狀烷基,優選碳數為3~12,更優選碳數為4~8,進而更優選碳數為4~6。作為所述環狀烷基,例如可列舉:環丙基、環丁基、環戊基、環己基、環庚基、環辛基、降冰片基、異冰片基等。 The cyclic alkyl group preferably has 3 to 12 carbon atoms, more preferably 4 to 8 carbon atoms, and still more preferably 4 to 6 carbon atoms. Examples of the cyclic alkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a cyclooctyl group, a norbornyl group, and an isobornyl group.
所述烷基也可以具有取代基,作為取代基,可例示鹵素原子、芳基、烷氧基。當具有鹵素原子作為取代基時,R101、R102、R103成為鹵代烷基,當具有芳基作為取代基時,R101、R102、R103成為芳烷基。 The alkyl group may have a substituent, and examples of the substituent include a halogen atom, an aryl group, and an alkoxy group. When a halogen atom is used as a substituent, R 101 , R 102 and R 103 are a halogenated alkyl group, and when an aryl group is used as a substituent, R 101 , R 102 and R 103 are an aralkyl group.
作為所述鹵素原子,可例示氟原子、氯原子、溴原子、碘原子,這些鹵素原子之中,優選氟原子或氯原子。 The halogen atom may, for example, be a fluorine atom, a chlorine atom, a bromine atom or an iodine atom, and among these halogen atoms, a fluorine atom or a chlorine atom is preferred.
另外,作為所述芳基,優選碳數為6~20的芳基,更優選碳數為6~12的芳基,具體而言,可例示苯基、α-甲基苯基、萘基等,作為由芳 基取代的烷基整體,即芳烷基,可例示苄基、α-甲基苄基、苯乙基、萘基甲基等。 Further, the aryl group is preferably an aryl group having 6 to 20 carbon atoms, more preferably an aryl group having 6 to 12 carbon atoms, and specific examples thereof include a phenyl group, an α-methylphenyl group, a naphthyl group, and the like. As a fan The mono-substituted alkyl group, that is, the aralkyl group, may, for example, be a benzyl group, an α-methylbenzyl group, a phenethyl group or a naphthylmethyl group.
作為所述烷氧基,優選碳數為1~6的烷氧基,更優選碳數為1~4,進而更優選甲氧基或乙氧基。 The alkoxy group is preferably an alkoxy group having 1 to 6 carbon atoms, more preferably 1 to 4 carbon atoms, still more preferably a methoxy group or an ethoxy group.
另外,當所述烷基為環烷基時,該環烷基可具有碳數為1~10的直鏈狀或支鏈狀的烷基作為取代基,當烷基為直鏈狀或支鏈狀的烷基時,可具有碳數為3~12的環烷基作為取代基。 Further, when the alkyl group is a cycloalkyl group, the cycloalkyl group may have a linear or branched alkyl group having a carbon number of 1 to 10 as a substituent, and when the alkyl group is linear or branched In the case of an alkyl group, a cycloalkyl group having a carbon number of 3 to 12 may be used as a substituent.
這些取代基也可以由所述取代基進一步取代。 These substituents may also be further substituted by the substituents.
所述通式(a1-1)中,當R101、R102及R103表示芳基時,所述芳基優選碳數為6~12,更優選碳數為6~10。該芳基可具有取代基,作為該取代基,可優選例示碳數為1~6的烷基。作為芳基,例如可例示苯基、甲苯基、矽烷基(silyl)、枯烯基(cumenyl)、1-萘基等。 In the above formula (a1-1), when R 101 , R 102 and R 103 represent an aryl group, the aryl group preferably has a carbon number of 6 to 12, more preferably a carbon number of 6 to 10. The aryl group may have a substituent, and as the substituent, an alkyl group having 1 to 6 carbon atoms is preferably exemplified. Examples of the aryl group include a phenyl group, a tolyl group, a silyl group, a cumenyl group, a 1-naphthyl group and the like.
另外,R101、R102及R103可相互鍵結,並與它們所鍵結的碳原子一同形成環。作為R101與R102、R101與R103或R102與R103鍵結時的環結構,例如可列舉:環丁基、環戊基、環己基、環庚基、四氫呋喃基、金剛烷基及四氫吡喃基等。 Further, R 101 , R 102 and R 103 may be bonded to each other and form a ring together with the carbon atoms to which they are bonded. Examples of the ring structure when R 101 and R 102 , R 101 and R 103 or R 102 and R 103 are bonded to each other include a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, a tetrahydrofuranyl group, and an adamantyl group. And tetrahydropyranyl and the like.
再者,所述通式(a1-1)中,優選R101及R102的任一個為氫原子或甲基。 Further, in the above formula (a1-1), it is preferred that any of R 101 and R 102 is a hydrogen atom or a methyl group.
用於形成含有由所述通式(a1-1)所表示的保護羧基的構成單元的自由基聚合性單體可使用市售的自由基聚合性單體,也可以使用通過公知的方法所合成的自由基聚合性單體。例如,如下述所示,可通過在酸觸媒的存在下使(甲基)丙烯酸與乙烯基醚進行反應來合成。該反應可在單體的階段進行,也可以在製成聚合物後進行。 A radically polymerizable monomer for forming a constituent unit containing a protective carboxyl group represented by the above formula (a1-1) may be a commercially available radical polymerizable monomer, or may be synthesized by a known method. A radical polymerizable monomer. For example, as shown below, it can be synthesized by reacting (meth)acrylic acid with a vinyl ether in the presence of an acid catalyst. The reaction can be carried out at the stage of the monomer or after the preparation of the polymer.
所述流程中,R111表示氫原子或烷基,該烷基與所述通式(a1-1)中,作為R101~R103所表示的烷基相同。作為R111,優選氫原子或甲基。 In the above scheme, R 111 represents a hydrogen atom or an alkyl group which is the same as the alkyl group represented by R 101 to R 103 in the above formula (a1-1). As R 111 , a hydrogen atom or a methyl group is preferred.
作為-CH(R112)(R113),R112及R113的含義與所述通式(a1-1)中的R102相同,R114的含義與所述通式(a-1)中的R101相同,R115的含義與所述通式(a1-1)中的R103相同,另外,它們的優選的範圍也相同。 As -CH(R 112 )(R 113 ), R 112 and R 113 have the same meanings as R 102 in the above formula (a1-1), and the meaning of R 114 is the same as in the formula (a-1) R 101 is the same, and R 115 has the same meaning as R 103 in the above formula (a1-1), and their preferred ranges are also the same.
所述合成也可以事先使(甲基)丙烯酸與其他單體進行共聚,然後在酸觸媒的存在下與乙烯基醚進行反應。 The synthesis may also be carried out by copolymerizing (meth)acrylic acid with another monomer in advance and then reacting with the vinyl ether in the presence of an acid catalyst.
所述含有由酸分解性基保護的保護羧基的構成單元(a1-1)的第一優選的形態為由式(A2')所表示的構成單元。 The first preferred embodiment of the structural unit (a1-1) containing a protective carboxyl group protected by an acid-decomposable group is a constituent unit represented by the formula (A2').
(式中,R1及R2分別表示氫原子、烷基或芳基,至少R1及R2的任一個為烷基或芳基,R3表示烷基或芳基,R1或R2與R3可連結而形成環狀醚,R4表示氫原子或甲基,X表示單鍵或伸芳基。) (wherein R 1 and R 2 each independently represent a hydrogen atom, an alkyl group or an aryl group, and at least one of R 1 and R 2 is an alkyl group or an aryl group, and R 3 represents an alkyl group or an aryl group, and R 1 or R 2 R 3 may be bonded to form a cyclic ether, R 4 represents a hydrogen atom or a methyl group, and X represents a single bond or an extended aryl group.
當R1及R2為烷基時,優選碳數為1~10的烷基。當R1及R2 為芳基時,優選苯基。R1及R2分別優選氫原子或碳數為1~4的烷基。 When R 1 and R 2 are an alkyl group, an alkyl group having 1 to 10 carbon atoms is preferable. When R 1 and R 2 are an aryl group, a phenyl group is preferred. R 1 and R 2 are each preferably a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
R3表示烷基或芳基,優選碳數為1~10的烷基,更優選碳數為1~6的烷基。 R 3 represents an alkyl group or an aryl group, preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms.
X表示單鍵或伸芳基,優選單鍵。 X represents a single bond or an extended aryl group, preferably a single bond.
所述含有由酸分解性基保護的保護羧基的構成單元(a1-1)的第二優選的形態為下述通式的結構單元。 The second preferred embodiment of the structural unit (a1-1) containing a protective carboxyl group protected by an acid-decomposable group is a structural unit of the following formula.
(式中,R121表示氫原子或碳數為1~4的烷基,L1表示羰基或伸苯基,R122~R128分別獨立地表示氫原子或碳數為1~4的烷基。)R121優選氫原子或甲基。 (wherein R 121 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, L 1 represents a carbonyl group or a phenyl group, and R 122 to R 128 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms; .) a hydrogen atom or a methyl group R 121 is preferred.
L1優選羰基。 L 1 is preferably a carbonyl group.
R122~R128優選氫原子。 R 122 to R 128 are preferably a hydrogen atom.
作為所述含有由酸分解性基保護的保護羧基的構成單元(a1-1)的優選的具體例,可例示下述的構成單元。再者,R表示氫原子或甲基。 As a preferable specific example of the structural unit (a1-1) containing the protective carboxyl group protected by the acid-decomposable group, the following structural unit can be exemplified. Further, R represents a hydrogen atom or a methyl group.
<<<(a1-2)含有由酸分解性基保護的保護酚性羥基的構成單元>>> <<<(a1-2) A constituent unit containing a protective phenolic hydroxyl group protected by an acid-decomposable group>>>
所述含有由酸分解性基保護的保護酚性羥基的構成單元(a1-2)是含有酚性羥基的構成單元具有以下將詳細說明的由酸分解性基保護的保護酚性羥基的構成單元。 The constituent unit (a1-2) containing a protective phenolic hydroxyl group protected by an acid-decomposable group is a constituent unit containing a phenolic hydroxyl group and has a constituent unit for protecting a phenolic hydroxyl group protected by an acid-decomposable group, which will be described in detail below. .
<<<<(a1-2-1)含有酚性羥基的構成單元>>>> <<<<(a1-2-1) constitutive unit containing phenolic hydroxyl group>>>>
作為所述含有酚性羥基的構成單元,可列舉羥基苯乙烯系構成單元或酚醛清漆系的樹脂中的構成單元,這些構成單元之中,就透明性的觀點而言,優選源自羥基苯乙烯、或α-甲基羥基苯乙烯的構成單元。含有酚性羥基的構成單元之中,就透明性、感光度的觀點而言,優選由下述通式(a1-2)所表示的構成單元。 Examples of the constituent unit containing the phenolic hydroxyl group include a constituent unit in a hydroxystyrene-based constituent unit or a novolak-based resin. Among these constituent units, from the viewpoint of transparency, it is preferably derived from hydroxystyrene. Or a constituent unit of α-methylhydroxystyrene. Among the constituent units containing a phenolic hydroxyl group, from the viewpoint of transparency and sensitivity, a constituent unit represented by the following formula (a1-2) is preferable.
(通式(a1-2)中,R220表示氫原子或甲基,R221表示單鍵或二價的連結基,R222表示鹵素原子或碳數為1~5的直鏈或支鏈狀的烷基,a 表示1~5的整數,b表示0~4的整數,a+b為5以下。再者,當存在2個以上的R222時,這些R222相互可不同,也可以相同。) (In the formula (a1-2), R 220 represents a hydrogen atom or a methyl group, R 221 represents a single bond or a divalent linking group, and R 222 represents a halogen atom or a straight or branched chain having a carbon number of 1 to 5. The alkyl group, a represents an integer of 1 to 5, b represents an integer of 0 to 4, and a+b is 5 or less. Further, when two or more R 222 are present, these R 222 may be different from each other or may be the same. .)
所述通式(a1-2)中,R220表示氫原子或甲基,優選甲基。 In the above formula (a1-2), R 220 represents a hydrogen atom or a methyl group, preferably a methyl group.
另外,R221表示單鍵或二價的連結基。當R221為單鍵時,可提升感光度,進而可提升硬化膜的透明性,因此優選。作為R221的二價的連結基,可例示伸烷基,作為R221為伸烷基的具體例,可列舉:亞甲基、伸乙基、伸丙基、伸異丙基、伸正丁基、伸異丁基、伸第三丁基、伸戊基(pentylene)、伸異戊基、伸新戊基、伸己基等。其中,R221優選單鍵、亞甲基、伸乙基。另外,所述二價的連結基可具有取代基,作為取代基,可列舉鹵素原子、羥基、烷氧基等。 Further, R 221 represents a single bond or a divalent linking group. When R 221 is a single bond, the sensitivity can be improved, and the transparency of the cured film can be improved, which is preferable. R 221 is a divalent linking group, may be exemplified alkylene group, specific examples of R 221 is alkylene include: methylene, stretching ethyl, propyl stretching, stretch isopropyl, n-butyl extending , isobutyl, tetrabutyl, pentylene, isoamyl, neopentyl, hexyl and the like. Among them, R 221 is preferably a single bond, a methylene group or an extended ethyl group. Further, the divalent linking group may have a substituent, and examples of the substituent include a halogen atom, a hydroxyl group, an alkoxy group and the like.
另外,a表示1~5的整數,但就本發明的效果的觀點、或容易製造這一觀點而言,優選a為1或2,更優選a為1。 Further, a represents an integer of 1 to 5. However, from the viewpoint of the effects of the present invention or the ease of production, a is preferably 1 or 2, and more preferably a is 1.
另外,當將與R221進行鍵結的碳原子作為基準(1位)時,苯環中的羥基的鍵結位置優選鍵結在4位上。 Further, when a carbon atom bonded to R 221 is used as a reference (1 position), the bonding position of the hydroxyl group in the benzene ring is preferably bonded to the 4-position.
R222為鹵素原子或者碳數為1~5的直鏈或支鏈狀的烷基。 R 222 is a halogen atom or a linear or branched alkyl group having 1 to 5 carbon atoms.
具體而言,可列舉:氟原子、氯原子、溴原子、甲基、乙基、丙基、異丙基、正丁基、異丁基、第三丁基、戊基、異戊基、新戊基等。其中,就容易製造這一觀點而言,優選氯原子、溴原子、甲基或乙基。 Specific examples thereof include a fluorine atom, a chlorine atom, a bromine atom, a methyl group, an ethyl group, a propyl group, an isopropyl group, a n-butyl group, an isobutyl group, a tert-butyl group, a pentyl group, an isopentyl group, and a new one. Amyl and so on. Among them, a chlorine atom, a bromine atom, a methyl group or an ethyl group is preferable from the viewpoint of easy production.
另外,b表示0或1~4的整數。 In addition, b represents an integer of 0 or 1 to 4.
<<<<可用於構成單元(a1-2)的酸分解性基>>>> <<<< can be used to form the acid-decomposable group of unit (a1-2) >>>>
作為可用於所述含有由酸分解性基保護的保護酚性羥基的構成單元(a1-2)的所述酸分解性基,與可用於所述含有由酸分解性基保護的保護羧基的構成單元(a1-1)的所述酸分解性基同樣地,可使用公知的酸分解性基,並無特別限定。酸分解性基之中,就抗蝕劑的基本物性,特別是感 光度或圖案形狀、感光性樹脂組成物的保存穩定性、接觸孔的形成性的觀點而言,優選含有由縮醛保護的保護酚性羥基、或酚性羥基由縮酮保護的保護酚性羥基的構成單元。進而,酸分解性基之中,就感光度的觀點而言,更優選酚性羥基由以所述通式(a1-1)所表示的縮醛或縮酮保護的保護酚性羥基。再者,在酚性羥基由以所述通式(a1-1)所表示的縮醛或縮酮保護的保護酚性羥基的情況下,保護酚性羥基的整體變成-Ar-O-CR101R102(OR103)的結構。再者,Ar表示伸芳基。 The acid-decomposable group which can be used for the structural unit (a1-2) containing a protective phenolic hydroxyl group protected by an acid-decomposable group, and a composition which can be used for the protective carboxyl group which is protected by an acid-decomposable group Similarly to the acid-decomposable group of the unit (a1-1), a known acid-decomposable group can be used, and it is not particularly limited. Among the acid-decomposable groups, the basic physical properties of the resist, particularly the sensitivity, the pattern shape, the storage stability of the photosensitive resin composition, and the formation of contact pores, preferably contain acetal protection. A constituent unit for protecting a phenolic hydroxyl group or a phenolic hydroxyl group protected by a ketal. Further, among the acid-decomposable groups, from the viewpoint of sensitivity, the phenolic hydroxyl group is more preferably protected by a acetal or a ketal represented by the above formula (a1-1). Further, in the case where the phenolic hydroxyl group is protected by a acetal or a ketal represented by the above formula (a1-1), the entire phenolic hydroxyl group is protected to become -Ar-O-CR 101. The structure of R 102 (OR 103 ). Further, Ar represents an aryl group.
酚性羥基的縮醛酯結構的優選例可例示R101=R102=R103=甲基、或R101=R102=甲基且R103=苄基的組合。 A preferred example of the acetal ester structure of the phenolic hydroxyl group is exemplified by a combination of R 101 = R 102 = R 103 = methyl group, or R 101 = R 102 = methyl group and R 103 = benzyl group.
另外,作為用於形成含有酚性羥基由縮醛或縮酮保護的保護酚性羥基的構成單元的自由基聚合性單體,例如可列舉:羥基苯乙烯的1-烷氧基烷基保護體、羥基苯乙烯的四氫吡喃基保護體、α-甲基-羥基苯乙烯的1-烷氧基烷基保護體、α-甲基-羥基苯乙烯的四氫吡喃基保護體、甲基丙烯酸4-羥基苯酯的1-烷氧基烷基保護體、甲基丙烯酸4-羥基苯酯的四氫吡喃基保護體、4-羥基苯甲酸(1-甲基丙烯醯氧基甲基)酯的1-烷氧基烷基保護體、4-羥基苯甲酸(1-甲基丙烯醯氧基甲基)酯的四氫吡喃基保護體、4-羥基苯甲酸(2-甲基丙烯醯氧基乙基)酯的1-烷氧基烷基保護體、4-羥基苯甲酸(2-甲基丙烯醯氧基乙基)酯的四氫吡喃基保護體、4-羥基苯甲酸(3-甲基丙烯醯氧基丙基)酯的1-烷氧基烷基保護體、4-羥基苯甲酸(3-甲基丙烯醯氧基丙基)酯的四氫吡喃基保護體、4-羥基苯甲酸(3-甲基丙烯醯氧基-2-羥丙基)酯的1-烷氧基烷基保護體、4-羥基苯甲酸(3-甲基丙烯醯氧基-2-羥丙基)酯的四氫吡喃基保護體等。 In addition, examples of the radical polymerizable monomer for forming a constituent unit for protecting a phenolic hydroxyl group having a phenolic hydroxyl group protected by an acetal or a ketal include a 1-alkoxyalkyl protecting group of hydroxystyrene. , tetrahydropyranyl protecting agent for hydroxystyrene, 1-alkoxyalkyl protecting agent for α-methyl-hydroxystyrene, tetrahydropyranyl protecting agent for α-methyl-hydroxystyrene, 1-alkoxyalkyl protecting agent of 4-hydroxyphenyl acrylate, tetrahydropyranyl protecting agent of 4-hydroxyphenyl methacrylate, 4-hydroxybenzoic acid (1-methylpropenyloxymethyl) a 1-alkoxyalkyl protecting group of an ester, a tetrahydropyranyl protecting group of (1-methylpropenyloxymethyl) 4-hydroxybenzoate, 4-hydroxybenzoic acid (2-A) 1-alkoxyalkyl protecting agent of propylene methoxyethyl ester, tetrahydropyranyl protecting agent of 4-hydroxypropenyloxyethyl 4-hydroxybenzoate, 4-hydroxyl 1-alkoxyalkyl protecting agent of (3-methacryloxypropyl) benzoate, tetrahydropyranyl group of (3-methylpropenyloxypropyl) 4-hydroxybenzoate Protector, 4-hydroxybenzoic acid (3-methyl propyl) 1-alkoxyalkyl protecting group of decyloxy-2-hydroxypropyl) ester, tetrahydropyranyl group of (3-methylpropenyloxy-2-hydroxypropyl) 4-hydroxybenzoate Protector, etc.
這些自由基聚合性單體之中,就透明性的觀點而言,優選甲基丙烯酸4-羥基苯酯的1-烷氧基烷基保護體、甲基丙烯酸4-羥基苯酯的四氫 吡喃基保護體。 Among these radically polymerizable monomers, from the viewpoint of transparency, a 1-alkoxyalkyl protecting agent of 4-hydroxyphenyl methacrylate or a tetrahydrogen of 4-hydroxyphenyl methacrylate is preferable. Pyranyl protecting agent.
作為酚性羥基的縮醛保護基及縮酮保護基的具體例,可列舉1-烷氧基烷基,例如可列舉1-乙氧基乙基、1-甲氧基乙基、1-正丁氧基乙基、1-異丁氧基乙基、1-(2-氯乙氧基)乙基、1-(2-乙基己氧基)乙基、1-正丙氧基乙基、1-環己氧基乙基、1-(2-環己基乙氧基)乙基、1-苄氧基乙基等,這些基可單獨使用、或將2種以上組合使用。 Specific examples of the acetal protecting group and the ketal protecting group of the phenolic hydroxyl group include a 1-alkoxyalkyl group, and examples thereof include 1-ethoxyethyl group, 1-methoxyethyl group, and 1-n-butyl group. Butoxyethyl, 1-isobutoxyethyl, 1-(2-chloroethoxy)ethyl, 1-(2-ethylhexyloxy)ethyl, 1-n-propoxyethyl And 1-cyclohexyloxyethyl, 1-(2-cyclohexylethoxy)ethyl, 1-benzyloxyethyl, etc. These groups may be used individually or in combination of 2 or more types.
用於形成所述含有由酸分解性基保護的保護酚性羥基的構成單元(a1-2)的自由基聚合性單體可使用市售的自由基聚合性單體,也可以使用通過公知的方法所合成的自由基聚合性單體。例如,可通過在酸觸媒的存在下使含有酚性羥基的化合物與乙烯基醚進行反應來合成。所述合成也可以事先使含有酚性羥基的單體與其他單體進行共聚,然後在酸觸媒的存在下與乙烯基醚進行反應。 A commercially available radical polymerizable monomer may be used as the radical polymerizable monomer for forming the structural unit (a1-2) containing a protective phenolic hydroxyl group protected by an acid-decomposable group, or a known one may be used. The free radical polymerizable monomer synthesized by the method. For example, it can be synthesized by reacting a compound containing a phenolic hydroxyl group with a vinyl ether in the presence of an acid catalyst. The synthesis may also be carried out by previously copolymerizing a monomer having a phenolic hydroxyl group with another monomer and then reacting with a vinyl ether in the presence of an acid catalyst.
作為所述含有由酸分解性基保護的保護酚性羥基的構成單元(a1-2)的優選的具體例,可例示下述的構成單元,但本發明並不限定於這些構成單元。 A preferred specific example of the structural unit (a1-2) containing the protective phenolic hydroxyl group protected by the acid-decomposable group is exemplified by the following constituent units, but the present invention is not limited to these constituent units.
<<<構成單元(a1)的優選的形態>>> <<<Preferred form of constituent unit (a1)>>>
構成(A)成分的構成單元中,就感光度的觀點而言,將聚合物作為整體,構成單元(a1)的含有率優選1莫耳%~95莫耳%,更優選10莫耳%~80莫耳%,進而更優選20莫耳%~70莫耳%,特優選20莫耳%~50莫耳%。另外,尤其在可用於所述構成單元(a1)的所述酸分解性基為含有羧基由縮醛保護的保護羧基、或羧基由縮酮保護的保護羧基的構成單元的情況下,構成含有構成單元(a1)的聚合物的構成單元中的構成單元(a1)的含有率更優選20莫耳%~60莫耳%,特優選20莫耳%~50莫耳%。 In the constituent unit constituting the component (A), the content of the constituent unit (a1) is preferably from 1 mol% to 95 mol%, more preferably 10 mol%, from the viewpoint of sensitivity. 80% by mole, and more preferably 20% by mole to 70% by mole, particularly preferably 20% by mole to 50% by mole. Further, in particular, when the acid-decomposable group which can be used in the structural unit (a1) is a constituent unit containing a protective carboxyl group in which a carboxyl group is protected by an acetal or a protective carboxyl group in which a carboxyl group is protected by a ketal, the composition is contained in a composition. The content ratio of the constituent unit (a1) in the constituent unit of the polymer of the unit (a1) is more preferably 20 mol% to 60 mol%, particularly preferably 20 mol% to 50 mol%.
與所述含有由酸分解性基保護的保護酚性羥基的構成單元(a1-2)相比,所述含有由酸分解性基保護的保護羧基的構成單元(a1-1)具有顯影快這一特徵。因此,在欲快速顯影的情況下,優選含有由酸分解性基保護的保護羧基的構成單元(a1-1)。相反地,在欲使顯影變慢的情況下,優選使用含有由酸分解性基保護的保護酚性羥基的構成單元(a1-2)。 The constituent unit (a1-1) containing a protective carboxyl group protected by an acid-decomposable group has a faster development than the constituent unit (a1-2) containing a protective phenolic hydroxyl group protected by an acid-decomposable group. A feature. Therefore, in the case of rapid development, a constituent unit (a1-1) containing a protective carboxyl group protected by an acid-decomposable group is preferable. Conversely, in the case where the development is to be slowed down, it is preferred to use a constituent unit (a1-2) containing a protective phenolic hydroxyl group protected by an acid-decomposable group.
[重複單元(a2)] [repeating unit (a2)]
重複單元(a2)通常作為含有選自環氧乙烷基、氧雜環丁基、 或-NH-CH2-OR(R為碳數為1~20的烷基)中的交聯性基的構成單元而被導入至樹脂中。所述含有交聯性基的構成單元優選源自含有環狀醚基的化合物的構成單元,更優選源自含有環氧乙烷基及/或氧雜環丁烷基的化合物的構成單元,進而更優選包含由(3)~(5)的任一者所表示的自由基聚合性單體的重複單元。這些化合物可單獨使用、或將2種以上組合使用。另外,也可以是由下述通式(2)所表示的重複單元。 The repeating unit (a2) is usually used as a crosslinkable group containing an ethylene oxide group, an oxetanyl group, or -NH-CH 2 -OR (R is an alkyl group having 1 to 20 carbon atoms) The unit is incorporated into the resin. The structural unit containing a crosslinkable group is preferably derived from a constituent unit of a compound containing a cyclic ether group, and more preferably a constituent unit derived from a compound containing an oxiranyl group and/or an oxetane group, and further More preferably, it is a repeating unit containing the radical polymerizable monomer represented by any of (3)-(5). These compounds may be used singly or in combination of two or more. Further, it may be a repeating unit represented by the following formula (2).
通式(3)~通式(5)中,X表示二價的連結基,例如可列舉:-O-、-S-、或-COO-、-OCH2COO-等有機基。X優選-COO-。 In the general formulae (3) to (5), X represents a divalent linking group, and examples thereof include an organic group such as -O-, -S-, or -COO- or -OCH 2 COO-. X is preferably -COO-.
R7表示氫原子、甲基或鹵素原子,優選氫原子或甲基。 R 7 represents a hydrogen atom, a methyl group or a halogen atom, preferably a hydrogen atom or a methyl group.
R8~R15分別獨立地表示氫原子、烷基。優選表示氫原子或甲基。 R 8 to R 15 each independently represent a hydrogen atom or an alkyl group. It preferably represents a hydrogen atom or a methyl group.
n為1~10的整數,優選1~3的整數。 n is an integer of 1 to 10, and preferably an integer of 1 to 3.
若具體地例示用於形成含有環氧乙烷基的構成單元的自由基聚合性單體,則可列舉:丙烯酸縮水甘油酯、甲基丙烯酸縮水甘油酯、丙烯酸3,4-環氧基丁酯、甲基丙烯酸3,4-環氧基丁酯、丙烯酸4,5-環氧基戊酯、甲基丙烯酸4,5-環氧基戊酯、丙烯酸6,7-環氧基庚酯、甲基丙烯酸6,7-環氧 基庚酯、丙烯酸3,4-環氧環己基甲酯、甲基丙烯酸3,4-環氧環己基甲酯等(甲基)丙烯酸酯類;鄰乙烯基苄基縮水甘油醚、間乙烯基苄基縮水甘油醚、對乙烯基苄基縮水甘油醚、α-甲基-鄰乙烯基苄基縮水甘油醚、α-甲基-間乙烯基苄基縮水甘油醚、α-甲基-對乙烯基苄基縮水甘油醚等乙烯基苄基縮水甘油醚類;鄰乙烯基苯基縮水甘油醚、間乙烯基苯基縮水甘油醚、對乙烯基苯基縮水甘油醚等乙烯基苯基縮水甘油醚類。優選丙烯酸縮水甘油酯、甲基丙烯酸縮水甘油酯、對乙烯基苯基縮水甘油醚、丙烯酸3,4-環氧環己基甲酯、甲基丙烯酸3,4-環氧環己基甲酯,特優選丙烯酸縮水甘油酯、甲基丙烯酸縮水甘油酯。 Specific examples of the radical polymerizable monomer for forming a structural unit containing an oxirane group include glycidyl acrylate, glycidyl methacrylate, and 3,4-epoxybutyl acrylate. , 3,4-epoxybutyl methacrylate, 4,5-epoxypentyl acrylate, 4,5-epoxypentyl methacrylate, 6,7-epoxyheptyl acrylate, A Acrylic 6,7-epoxy (meth) acrylates such as hexyl heptyl ester, 3,4-epoxycyclohexyl methyl acrylate, 3,4-epoxycyclohexyl methacrylate, etc.; o-vinylbenzyl glycidyl ether, m-vinyl Benzyl glycidyl ether, p-vinylbenzyl glycidyl ether, α-methyl-o-vinylbenzyl glycidyl ether, α-methyl-m-vinylbenzyl glycidyl ether, α-methyl-p-ethylene Vinylbenzyl glycidyl ethers such as benzyl glycidyl ether; vinyl phenyl glycidyl ethers such as o-vinylphenyl glycidyl ether, m-vinylphenyl glycidyl ether, p-vinylphenyl glycidyl ether class. Preferred are glycidyl acrylate, glycidyl methacrylate, p-vinylphenyl glycidyl ether, 3,4-epoxycyclohexylmethyl acrylate, 3,4-epoxycyclohexylmethyl methacrylate, particularly preferred Glycidyl acrylate, glycidyl methacrylate.
作為所述含有交聯性基的構成單元,在其他形態中,優選包含由下述通式(6)或通式(7)所表示的自由基聚合性單體的構成單元,可單獨使用或將2種以上組合使用。由通式(6)或通式(7)所表示的自由基聚合性單體的分子量優選100~500,更優選150~200。 In another aspect, the structural unit containing a crosslinkable group preferably contains a constituent unit of a radical polymerizable monomer represented by the following general formula (6) or (7), and may be used singly or Two or more types are used in combination. The molecular weight of the radically polymerizable monomer represented by the formula (6) or the formula (7) is preferably from 100 to 500, more preferably from 150 to 200.
通式(6)及通式(7)中,X表示二價的連結基,例如可列舉:-O-、-S-、或-COO-、-OCH2COO-等有機基。X優選-COO-。 In the general formulae (6) and (7), X represents a divalent linking group, and examples thereof include an organic group such as -O-, -S-, or -COO- or -OCH 2 COO-. X is preferably -COO-.
R7表示氫原子、甲基或鹵素原子,優選氫原子或甲基。 R 7 represents a hydrogen atom, a methyl group or a halogen atom, preferably a hydrogen atom or a methyl group.
R8~R15分別獨立地表示氫原子、烷基。優選表示氫原子或甲基。 R 8 to R 15 each independently represent a hydrogen atom or an alkyl group. It preferably represents a hydrogen atom or a methyl group.
n為1~10的整數,優選1~3的整數。 n is an integer of 1 to 10, and preferably an integer of 1 to 3.
作為此種用於形成含有氧雜環丁基的構成單元的自由基聚合性單體的例子,可列舉:在含有環氧乙烷基的自由基聚合性單體的所述具體例中,將環氧乙烷基替換成氧雜環丁基的化合物,或者例如日本專利特開2001-330953號公報的段落0011~段落0016中所記載的含有氧雜環丁基的(甲基)丙烯酸酯等。 As an example of such a radically polymerizable monomer for forming a structural unit containing an oxetanyl group, in the specific example of the radically polymerizable monomer containing an oxiranyl group, A compound in which an oxiranyl group is replaced with an oxetanyl group, or an oxetanyl group-containing (meth) acrylate or the like described in paragraphs 0011 to 0016 of JP-A-2001-330953 .
用於形成含有交聯性基的構成單元的自由基聚合性單體可使用市售的自由基聚合性單體,也可以使用通過公知的方法所合成的自由基聚合性單體。例如可列舉大阪有機化學工業製的OXE系列等。 A commercially available radical polymerizable monomer can be used as the radical polymerizable monomer for forming a structural unit containing a crosslinkable group, and a radical polymerizable monomer synthesized by a known method can also be used. For example, an OXE series manufactured by Osaka Organic Chemical Industry Co., Ltd., and the like can be cited.
作為具有可與羧基進行反應而形成共價鍵的官能基的構成單元的優選的具體例,可例示下述的構成單元。 Preferred specific examples of the constituent unit having a functional group capable of forming a covalent bond with a carboxyl group include the following constituent units.
所述含有交聯性基的構成單元為含有-NH-CH2-O-R(R為碳數為1~20的烷基)的構成單元(a2-2)也優選。通過具有構成單元(a2-2),可利用緩和的加熱處理產生硬化反應,而可獲得各種特性優異的硬化膜。 It is also preferable that the structural unit containing a crosslinkable group is a structural unit (a2-2) containing -NH-CH 2 -OR (R is an alkyl group having 1 to 20 carbon atoms). By having the constituent unit (a2-2), a hardening reaction can be generated by a gentle heat treatment, and a cured film excellent in various properties can be obtained.
R優選碳數為1~20的烷基,更優選碳數為1~9的烷基,進而 更優選碳數為1~4的烷基。另外,烷基可為直鏈、分支或環狀的烷基的任一種,優選直鏈或分支的烷基。 R is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 9 carbon atoms, and further More preferably, it is an alkyl group having a carbon number of 1 to 4. Further, the alkyl group may be any of a linear, branched or cyclic alkyl group, preferably a linear or branched alkyl group.
另外,所述烷基可具有取代基。作為烷基可具有的取代基,可列舉鹵素原子、芳基、烷氧基。 Further, the alkyl group may have a substituent. Examples of the substituent which the alkyl group may have include a halogen atom, an aryl group, and an alkoxy group.
作為含有-NH-CH2-O-R的構成單元(a2-2),優選含有由下述通式(2)所表示的基的構成單元。 The structural unit (a2-2) containing -NH-CH 2 -OR preferably contains a structural unit represented by the following formula (2).
R2優選碳數為1~9的烷基,更優選碳數為1~4的烷基。另外,烷基可為直鏈、分支或環狀的烷基的任一種,但優選直鏈或分支的烷基。 R 2 is preferably an alkyl group having 1 to 9 carbon atoms, more preferably an alkyl group having 1 to 4 carbon atoms. Further, the alkyl group may be any of a linear, branched or cyclic alkyl group, but a linear or branched alkyl group is preferred.
作為R2的具體例,可列舉:甲基、乙基、正丁基、異丁基、環己基、及正己基。其中,優選異丁基、正丁基、甲基。 Specific examples of R 2 include a methyl group, an ethyl group, an n-butyl group, an isobutyl group, a cyclohexyl group, and an n-hexyl group. Among them, isobutyl, n-butyl and methyl groups are preferred.
構成(A)成分的構成單元中,構成單元(a2)的含有率優選1莫耳%~95莫耳%,更優選5莫耳%~70莫耳%,進而更優選10莫耳%~50莫耳%,進而更優選20莫耳%~50莫耳%,特優選30莫耳%~50莫耳%。若為所述數值的範圍內,則由感光性樹脂組成物所獲得的硬化膜的各種特性變得良好。 In the constituent unit constituting the component (A), the content of the constituent unit (a2) is preferably 1 mol% to 95 mol%, more preferably 5 mol% to 70 mol%, still more preferably 10 mol% to 50. More than 20% by mole, and more preferably 20% by mole to 50% by mole, particularly preferably 30% by mole to 50% by mole. When it is within the range of the numerical value, various properties of the cured film obtained from the photosensitive resin composition are good.
[重複單元(a3)] [repeating unit (a3)]
本發明的感光性組成物含有單體單元(a3),所述單體單元(a3)在側鏈末端具有羧基、且構成將聚合物主鏈與側鏈末端的羧基加以連結的基的二價的連結基的原子數為4以上,二價的連結基為選自-CR1 2-(R1表示氫原子或甲基)、-O-、-O-SO2-、-O-C(O)-、-C(O)-O-、-S-、-C(O)-、可具有取代基的胺基、可具有取代基的伸苯基、或下述(iv)的結構且任意地組合的基。 The photosensitive composition of the present invention contains a monomer unit (a3) having a carboxyl group at a terminal end of the side chain and constituting a divalent group of a group linking the polymer main chain and the carboxyl group at the terminal of the side chain. The number of atoms of the linking group is 4 or more, and the divalent linking group is selected from -CR 1 2 - (R 1 represents a hydrogen atom or a methyl group), -O-, -O-SO 2 -, -OC(O) -, -C(O)-O-, -S-, -C(O)-, an amine group which may have a substituent, a phenyl group which may have a substituent, or a structure of the following (iv) and optionally The basis of the combination.
L為將聚合物主鏈與羧基加以連結的原子數為4以上的二價的連結基,原子數優選6以上、20以下,更優選8以上、12以下。 L is a divalent linking group having 4 or more atoms of a polymer main chain and a carboxyl group, and the number of atoms is preferably 6 or more and 20 or less, and more preferably 8 or more and 12 or less.
原子數為4以上的二價的連結基(L)為選自-CR1 2-(R1表示氫原子或甲基)、-O-、-O-SO2-、-O-C(O)-、-C(O)-O-、-S-、-C(O)-、可具有取代基的胺基、可具有取代基的伸苯基、或下述(iv)的結構且任意地組合的基。 The divalent linking group (L) having 4 or more atoms is selected from -CR 1 2 - (R 1 represents a hydrogen atom or a methyl group), -O-, -O-SO 2 -, -OC(O)- , -C(O)-O-, -S-, -C(O)-, an amine group which may have a substituent, a phenyl group which may have a substituent, or a structure of the following (iv) and optionally combined Base.
z優選2~3,特優選3。 z is preferably 2 to 3, and particularly preferably 3.
作為胺基,優選碳數為0~50的胺基,例如可列舉:-NH2、N-烷基胺基、N-芳基胺基、N-醯基胺基、N-磺醯基胺基(N-sulfonylamino)、N,N-二烷基胺基、N,N-二芳基胺基、N-烷基-N-芳基胺基、N,N-二磺醯基胺基(N,N-disulfonylamino)等。更具體而言,可列舉:N-甲基胺基、N-乙基胺基、N-丙基胺基、N-異丙基胺基、N-丁基胺基、N-第三丁基胺基、N-己基胺基、N-環己基胺基、N-辛基胺基、N-2-乙基己基胺基、N-癸基胺基、 N-十八烷基胺基、N-苄基胺基、N-苯基胺基、N-2-甲基苯基胺基、N-2-氯苯基胺基、N-2-甲氧基苯基胺基、N-2-異丙氧基苯基胺基、N-2-(2-乙基己基)苯基胺基、N-3-氯苯基胺基、N-3-硝基苯基胺基、N-3-氰基苯基胺基、N-3-三氟甲基苯基胺基、N-4-甲氧基苯基胺基、N-4-氰基苯基胺基、N-4-三氟甲基苯基胺基、N-4-甲基巰基苯基胺基(N-4-methylsulfanylphenylamino)、N-4-苯基巰基苯基胺基(N-4-phenylsulfanylphenylamino)、N-4-二甲基胺基苯基胺基、N-甲基-N-苯基胺基、N,N-二甲基胺基、N,N-二乙基胺基、N,N-二丁基胺基、N,N-二苯基胺基、N,N-二乙醯基胺基、N,N-二苯甲醯基胺基、N,N-(二丁基羰基)胺基、N,N-(二甲基磺醯基)胺基、N,N-(二乙基磺醯基)胺基、N,N-(二丁基磺醯基)胺基、N,N-(二苯基磺醯基)胺基、嗎啉基、3,5-二甲基嗎啉基、咔唑基等。這些胺基之中,優選-NH2、N,N-二苯基胺基、咔唑基。 The amine group is preferably an amine group having a carbon number of 0 to 50, and examples thereof include -NH 2 , an N-alkylamino group, an N-arylamino group, an N-decylamino group, and an N-sulfonylamine. N-sulfonylamino, N,N-dialkylamino, N,N-diarylamine, N-alkyl-N-arylamine, N,N-disulfonylamino N, N-disulfonylamino) and the like. More specifically, it may, for example, be an N-methylamino group, an N-ethylamino group, an N-propylamino group, an N-isopropylamino group, an N-butylamino group or an N-t-butyl group. Amino, N-hexylamino, N-cyclohexylamino, N-octylamino, N-2-ethylhexylamino, N-decylamino, N-octadecylamino, N -benzylamino, N-phenylamino, N-2-methylphenylamino, N-2-chlorophenylamino, N-2-methoxyphenylamino, N-2- Isopropoxyphenylamino, N-2-(2-ethylhexyl)phenylamino, N-3-chlorophenylamino, N-3-nitrophenylamino, N-3- Cyanophenylamino, N-3-trifluoromethylphenylamino, N-4-methoxyphenylamino, N-4-cyanophenylamino, N-4-trifluoro N-phenylsulfanylphenylamino, N-4-phenylsulfanylphenylamino, N-4-methylsulfanylphenylamino, N-4-dimethyl Aminophenylamino group, N-methyl-N-phenylamino group, N,N-dimethylamino group, N,N-diethylamino group, N,N-dibutylamino group, N,N-diphenylamino, N,N-diethylhydrazino, N,N-dibenridylamino, N,N-(dibutylcarbonyl)amine, N,N- Dimethylsulfonate Amino, N,N-(diethylsulfonyl)amine, N,N-(dibutylsulfonyl)amine, N,N-(diphenylsulfonyl)amine, Morpholinyl, 3,5-dimethylmorpholinyl, oxazolyl, and the like. Among these amine groups, -NH 2 , N,N-diphenylamino and carbazolyl are preferred.
作為伸苯基,例如可列舉:鄰伸苯基、間伸苯基、及對伸苯基。這些伸苯基之中,優選鄰伸苯基、對伸苯基。 Examples of the pendant phenyl group include an adjacent phenyl group, an extended phenyl group, and a pendant phenyl group. Among these phenylene groups, an phenyl group or a pendant phenyl group is preferred.
作為胺基及伸苯基可具有的取代基,可列舉鹵素原子、芳基、烷氧基。 Examples of the substituent which the amine group and the extended phenyl group may have include a halogen atom, an aryl group, and an alkoxy group.
再者,在本說明書中,所謂二價的連結基的原子數,是指構成將聚合物主鏈與羧基加以連結的主鏈的原子數小的一方的原子數。例如,下述例示化合物(a3-1)的原子數為8,(a3-2)的原子數為8(可認為是構成主鏈的原子數為8的情況與原子數為12的情況,但由於將構成主鏈的原子數小的一方的原子數定義為原子數,因此原子數為8,其中所述主鏈為將聚合物主鏈與羧基加以連結的主鏈),(a3-20)的原子數為8(下述式中的數字表示原子數)。 In the present specification, the number of atoms of the divalent linking group means the number of atoms constituting one of the main chains connecting the polymer main chain and the carboxyl group. For example, the following exemplified compound (a3-1) has an atomic number of 8, and the number of atoms of (a3-2) is 8 (it is considered that the number of atoms constituting the main chain is 8 and the number of atoms is 12, but Since the number of atoms which constitutes the smaller number of atoms in the main chain is defined as the number of atoms, the number of atoms is 8, wherein the main chain is a main chain linking the polymer main chain and the carboxyl group), (a3-20) The number of atoms is 8 (the number in the following formula indicates the number of atoms).
作為所述(a3)成分,優選包含1種以上由下述通式(i)~通式(iii)所表示的重複單元。 The component (a3) preferably contains one or more repeating units represented by the following general formula (i) to formula (iii).
作為L的例子,優選選自以下所示的連結基的群組。以下的連結基中,「*」表示與聚合物主鏈及羧基的連結部位。 As an example of L, a group selected from the group of the linking groups shown below is preferable. In the following linking group, "*" indicates a linking site with a polymer main chain and a carboxyl group.
通式(iii)中,R2為鹵素原子、羥基或碳數為1~3的烷基,優選氯原子、溴原子、羥基或甲基。 n為0~4的整數,優選0。 In the formula (iii), R 2 is a halogen atom, a hydroxyl group or an alkyl group having 1 to 3 carbon atoms, and preferably a chlorine atom, a bromine atom, a hydroxyl group or a methyl group. n is an integer of 0 to 4, preferably 0.
由所述通式(i)~通式(iii)所表示的重複單元優選由下述通式(i')~通式(iii')所表示的重複單元。 The repeating unit represented by the above formula (i) to formula (iii) is preferably a repeating unit represented by the following formula (i') to formula (iii').
L1表示碳數為1~4的伸烷基,優選碳數為2~3的伸烷基。 L 1 represents an alkylene group having a carbon number of 1 to 4, preferably an alkylene group having a carbon number of 2 to 3.
作為重複單元(a3)的具體例,可列舉下述結構,但本發明並 不限定於下述結構。 Specific examples of the repeating unit (a3) include the following structures, but the present invention It is not limited to the following structure.
所述具體例之中,優選(a3-1)~(a3-15),更優選(a3-1)~(a3-3)、(a3-5)、(a3-7)、及(a3-9),進而更優選(a3-2)。 Among the specific examples, (a3-1) to (a3-15) are preferable, and (a3-1) to (a3-3), (a3-5), (a3-7), and (a3) are more preferable. 9), and further preferably (a3-2).
構成(A)成分的構成單元中,重複單元(a3)的含有率優選所有樹脂成分的結構單元的0.1莫耳%~50莫耳%,更優選0.1莫耳%~45莫耳%,進而更優選5.0莫耳%~35莫耳%。通過將含量設為0.1莫耳%以上,可獲得感光度高、殘膜率高這一效果,若為45莫耳%以下,則就提升顯影性的觀點而言優選。 In the constituent unit constituting the component (A), the content of the repeating unit (a3) is preferably 0.1 mol% to 50 mol%, more preferably 0.1 mol% to 45 mol%, more preferably 0.1 mol% to 45 mol% of the structural unit of all the resin components. It is preferably 5.0 mol% to 35 mol%. When the content is made 0.1% by mole or more, the effect of high sensitivity and high residual film ratio can be obtained, and when it is 45 mol% or less, it is preferable from the viewpoint of improving developability.
具有重複單元(a3)的聚合物的重量平均分子量(Mw)優選3000~300000的範圍,更優選4000~100000,進而更優選8000~50000。通過設為3000以上,可獲得殘膜率提升效果,通過設為300000以下,可獲得感光度高這一效果。此處,重量平均分子量是以凝膠滲透層析法的聚苯乙烯換算值來定義。 The weight average molecular weight (Mw) of the polymer having the repeating unit (a3) is preferably in the range of 3,000 to 300,000, more preferably 4,000 to 100,000, still more preferably 8,000 to 50,000. When it is set to 3000 or more, the effect of improving the residual film rate can be obtained, and when it is set to 300,000 or less, the effect of high sensitivity can be obtained. Here, the weight average molecular weight is defined by a polystyrene equivalent value of gel permeation chromatography.
[重複單元(a4)] [repeating unit (a4)]
所述(A)成分除所述重複單元(a1)~重複單元(a3)以外,也可以包含作為從其他單體衍生出的重複單元(a4)而具有的聚合物。另 外,也可以使重複單元(a4)進行共聚。作為其他單體,可列舉氫化羥基苯乙烯;鹵素取代羥基苯乙烯、烷氧基取代羥基苯乙烯或烷基取代羥基苯乙烯;苯乙烯;鹵素取代苯乙烯、烷氧基取代苯乙烯、醯氧基取代苯乙烯或烷基取代苯乙烯;順丁烯二酸酐;丙烯酸衍生物;甲基丙烯酸衍生物;N-取代順丁烯二醯亞胺等,但並不限定於這些單體。 The component (A) may contain, in addition to the repeating unit (a1) to the repeating unit (a3), a polymer which is a repeating unit (a4) derived from another monomer. another In addition, the repeating unit (a4) may be copolymerized. As other monomers, hydrogenated hydroxystyrene; halogen-substituted hydroxystyrene, alkoxy-substituted hydroxystyrene or alkyl-substituted hydroxystyrene; styrene; halogen-substituted styrene, alkoxy-substituted styrene, oxime a substituted styrene or an alkyl-substituted styrene; maleic anhydride; an acrylic acid derivative; a methacrylic acid derivative; an N-substituted maleimide or the like, but is not limited to these monomers.
構成(A)成分的構成單元中,構成單元(a4)的含有率優選0.01莫耳%~50莫耳%,更優選0.01莫耳%~33莫耳%,進而更優選5莫耳%~23莫耳%。 In the constituent unit constituting the component (A), the content of the constituent unit (a4) is preferably 0.01 mol% to 50 mol%, more preferably 0.01 mol% to 33 mol%, still more preferably 5 mol% to 23 Moer%.
在本發明中,優選構成(A)成分的重複單元之中,由所述通式(i)~通式(iii)所表示的重複單元中的「L」的原子數為3以下的重複單元為3莫耳%以下,更優選實質上不包含該重複單元。所謂實質上不包含,是指例如不對本發明的效果造成影響。 In the present invention, among the repeating units constituting the component (A), the repeating unit in which the number of atoms of "L" in the repeating unit represented by the general formula (i) to the formula (iii) is 3 or less It is 3 mol% or less, and it is more preferable that the repeating unit is not substantially contained. By not including substantially, it means that the effect of the present invention is not affected, for example.
[(A)成分的分子量] [Molecular weight of (A) component]
所述(A)成分的重量平均分子量(Mw)優選3000~300000的範圍,更優選4000~100000,進而更優選8000~50000。通過設為3000以上,可獲得殘膜率提升效果,通過設為300000以下,可獲得感光度高這一效果。此處,重量平均分子量是以凝膠滲透層析法的聚苯乙烯換算值來定義。 The weight average molecular weight (Mw) of the component (A) is preferably in the range of 3,000 to 300,000, more preferably 4,000 to 100,000, still more preferably 8,000 to 50,000. When it is set to 3000 or more, the effect of improving the residual film rate can be obtained, and when it is set to 300,000 or less, the effect of high sensitivity can be obtained. Here, the weight average molecular weight is defined by a polystyrene equivalent value of gel permeation chromatography.
<<(A)的調配量>> <<(A) allocation amount>>
本發明的感光性樹脂組成物優選包含聚合物成分的30 wt%(重量百分比)以上的(A)成分,更優選包含聚合物成分的40 wt%以上的(A)成分,進而更優選包含聚合物成分的50 wt%以上的(A)成分。通過設為此種範圍,構成單元(a2)全面地存在於組成物中,本發明的效果得以更有效地發揮。作為上限值,並無特別規定,可為100 wt%。 The photosensitive resin composition of the present invention preferably contains 30% by weight or more of the component (A) of the polymer component, more preferably contains 40% by weight or more of the component (A) of the polymer component, and more preferably contains a polymerization. 50% by weight or more of the component (A). By setting it as such a range, the structural unit (a2) is fully present in the composition, and the effect of this invention can exhibit more effectively. The upper limit is not particularly limited and may be 100 wt%.
<<(A)成分的製造方法>> <<Method for manufacturing component (A)>>
另外,關於(A)成分的合成法,也已知有各種方法,若列舉一例,則可通過利用自由基聚合起始劑,使至少含有用於形成由所述(a1)及所述(a2)所表示的構成單元的自由基聚合性單體的自由基聚合性單體混合物在有機溶劑中進行聚合來合成。另外,也可以通過所謂的高分子反應來合成。另外,(A)成分在末端具有羧基也優選。 Further, various methods are also known for the synthesis method of the component (A), and by way of example, a radical polymerization initiator can be used to form at least the formation of the (a1) and the (a2). The radically polymerizable monomer mixture of the radical polymerizable monomer constituting the unit represented by the polymerization is synthesized by polymerization in an organic solvent. Further, it can also be synthesized by a so-called polymer reaction. Further, it is also preferred that the component (A) has a carboxyl group at the terminal.
[末端具有羧基的樹脂的合成方法] [Synthesis method of resin having carboxyl group at the end]
末端具有羧基的樹脂可通過利用自由基聚合、陰離子聚合、基團轉移聚合(Group Transfer Polymerization,GTP)等使所對應的單體進行共聚來製造。本發明的末端具有羧基的樹脂的製造方法並無特別限定,例如可列舉日本專利特開2005-122035號公報0099段落~0117段落記載的(I)~(Ⅷ)的方法。 The resin having a carboxyl group at the terminal can be produced by copolymerizing a corresponding monomer by radical polymerization, anionic polymerization, Group Transfer Polymerization (GTP) or the like. The method for producing the resin having a carboxyl group at the terminal of the present invention is not particularly limited, and examples thereof include the methods (I) to (VIII) described in paragraphs 0099 to 0117 of JP-A-2005-122035.
其中,優選(I)與(Ⅱ)的方法。 Among them, the methods of (I) and (II) are preferred.
(I)作為使用具有羧基的聚合起始劑的方法,在聚合時使用具有羧基的聚合起始劑作為起始劑。 (I) As a method of using a polymerization initiator having a carboxyl group, a polymerization initiator having a carboxyl group is used as a starter at the time of polymerization.
作為廣泛用作具有羧基的聚合起始劑的例子,可列舉VA-057(和光純藥工業公司製造)、V-501(和光純藥工業公司製造)。 As an example of a polymerization initiator which is widely used as a carboxyl group, VA-057 (manufactured by Wako Pure Chemical Industries, Ltd.) and V-501 (manufactured by Wako Pure Chemical Industries, Ltd.) can be cited.
相對於聚合性單體100莫耳,該聚合起始劑優選0.05 mol%~10 mol%,更優選0.1 mol%~5 mol%。 The polymerization initiator is preferably 0.05 mol% to 10 mol%, more preferably 0.1 mol% to 5 mol%, based on 100 mol of the polymerizable monomer.
共聚反應的反應溫度優選50℃~100℃,更優選60℃~100℃。 The reaction temperature of the copolymerization reaction is preferably 50 ° C to 100 ° C, more preferably 60 ° C to 100 ° C.
(Ⅱ)在聚合時使用具有羧基的鏈轉移劑的方法中,在聚合時併用具有至少一個羧基的硫醇化合物。作為具有至少一個羧基的硫醇化合物,有以下的例子。 (II) In the method of using a chain transfer agent having a carboxyl group at the time of polymerization, a thiol compound having at least one carboxyl group is used in combination at the time of polymerization. As the thiol compound having at least one carboxyl group, the following examples are given.
相對於起始劑量,優選以1/100莫耳~2/3莫耳的比例調配鏈轉移劑,更優選以1/20莫耳~1/3莫耳的比例調配鏈轉移劑。 The chain transfer agent is preferably formulated in a ratio of from 1/100 mol to 2/3 mol, more preferably from 1/20 mol to 1/3 mol, relative to the starting dose.
通過起始劑量與鏈轉移劑的總和來調整分子量,但相對於所有單體總莫耳,優選0.05 mol%~10 mol%,更優選0.1 mol%~5 mol%。共聚反應的反應溫度優選50℃~100℃,更優選60℃~95℃。 The molecular weight is adjusted by the sum of the starting dose and the chain transfer agent, but is preferably 0.05 mol% to 10 mol%, more preferably 0.1 mol% to 5 mol%, based on the total monomers of all monomers. The reaction temperature of the copolymerization reaction is preferably 50 ° C to 100 ° C, more preferably 60 ° C to 95 ° C.
<(B)光酸產生劑> <(B) Photoacid generator>
本發明的感光性樹脂組成物含有光酸產生劑(B)。作為本發明 中所使用的光酸產生劑,優選感應波長為300 nm以上、優選波長為300 nm~450 nm的光化射線而產生酸的化合物,但不受其化學結構限制。另外,關於不直接感應波長為300 nm以上的光化射線的光酸產生劑,若為通過與增感劑併用來感應波長為300 nm以上的光化射線而產生酸的化合物,則也可以與增感劑組合後優選地使用。作為本發明中所使用的光酸產生劑,優選產生pKa為4以下的酸的光酸產生劑,更優選產生pKa為3以下的酸的光酸產生劑。 The photosensitive resin composition of the present invention contains a photoacid generator (B). As the present invention The photoacid generator used in the present invention is preferably a compound which induces an acid by irradiation of an actinic ray having a wavelength of 300 nm or more, preferably 300 nm to 450 nm, but is not limited by its chemical structure. In addition, a photoacid generator that does not directly induce actinic rays having a wavelength of 300 nm or more can be used as a compound which generates an acid by using an actinic ray with a sensitizer and a wavelength of 300 nm or more. The sensitizer is preferably used after combination. The photoacid generator used in the present invention is preferably a photoacid generator which produces an acid having a pKa of 4 or less, and more preferably a photoacid generator which produces an acid having a pKa of 3 or less.
作為光酸產生劑的例子,可列舉:三氯甲基-均三嗪類、鋶鹽或碘鎓鹽、四級銨鹽類、重氮甲烷化合物、醯亞胺磺酸酯化合物、及肟磺酸酯化合物等。這些光酸產生劑之中,就絕緣性的觀點而言,優選使用肟磺酸酯化合物。這些光酸產生劑可單獨使用1種、或將2種以上組合使用。 Examples of the photoacid generator include trichloromethyl-s-triazine, sulfonium or iodonium salt, quaternary ammonium salt, diazomethane compound, sulfhydryl sulfonate compound, and sulfonate. An acid ester compound or the like. Among these photoacid generators, an oxime sulfonate compound is preferably used from the viewpoint of insulating properties. These photoacid generators may be used alone or in combination of two or more.
作為這些光酸產生劑的具體例,可例示以下的例子。 Specific examples of these photoacid generators include the following examples.
三氯甲基-均三嗪類為2-(3-氯苯基)-雙(4,6-三氯甲基)-均三嗪、2-(4-甲氧基苯基)-雙(4,6-三氯甲基)-均三嗪、2-(4-甲硫基苯基)-雙(4,6-三氯甲基)-均三嗪、2-(4-甲氧基-β-苯乙烯基)-雙(4,6-三氯甲基)-均三嗪、2-胡椒基-雙(4,6-三氯甲基)-均三嗪、2-[2-(呋喃-2-基)乙烯基]-雙(4,6-三氯甲基)-均三嗪、2-[2-(5-甲基呋喃-2-基)乙烯基]-雙(4,6-三氯甲基)-均三嗪、2-[2-(4-二乙基胺基-2-甲基苯基)乙烯基]-雙(4,6-三氯甲基)-均三嗪、或2-(4-甲氧基萘基)-雙(4,6-三氯甲基)-均三嗪等;二芳基碘鎓鹽類為二苯基碘鎓三氟醋酸鹽、二苯基碘鎓三氟甲烷磺酸鹽、4-甲氧基苯基苯基碘鎓三氟甲烷磺酸鹽、4-甲氧基苯基苯基碘鎓三氟醋酸鹽、苯基,4-(2'-羥基-1'-十四氧基)苯基碘鎓三氟甲烷磺酸鹽、4-(2'-羥基-1'-十四氧基)苯基碘鎓六氟銻酸鹽、苯基,4-(2'-羥基-1'-十四氧基)苯基碘鎓-對甲苯磺酸鹽等; 三芳基鋶鹽類為三苯基鋶三氟甲烷磺酸鹽、三苯基鋶三氟醋酸鹽、4-甲氧基苯基二苯基鋶三氟甲烷磺酸鹽、4-甲氧基苯基二苯基鋶三氟醋酸鹽、4-苯硫基苯基二苯基鋶三氟甲烷磺酸鹽、或4-苯硫基苯基二苯基鋶三氟醋酸鹽等;四級銨鹽類為四甲基銨丁基三(2,6-二氟苯基)硼酸鹽、四甲基銨己基三(對氯苯基)硼酸鹽、四甲基銨己基三(3-三氟甲基苯基)硼酸鹽、苄基二甲基苯基銨丁基三(2,6-二氟苯基)硼酸鹽、苄基二甲基苯基銨己基三(對氯苯基)硼酸鹽、苄基二甲基苯基銨己基三(3-三氟甲基苯基)硼酸鹽等;重氮甲烷衍生物為雙(環己基磺醯基)重氮甲烷、雙(第三丁基磺醯基)重氮甲烷、雙(對甲苯磺醯基)重氮甲烷等;醯亞胺磺酸酯衍生物為三氟甲基磺醯氧基雙環[2.2.1]庚-5-烯二羧基醯亞胺、琥珀醯亞胺三氟甲基磺酸酯、鄰苯二甲醯亞胺三氟甲基磺酸酯、N-羥基萘二甲醯亞胺甲烷磺酸酯、N-羥基-5-降冰片烯-2,3-二羧基醯亞胺丙烷磺酸酯等;肟磺酸酯化合物為以下所示的化合物。 Trichloromethyl-s-triazines are 2-(3-chlorophenyl)-bis(4,6-trichloromethyl)-s-triazine, 2-(4-methoxyphenyl)-bis ( 4,6-trichloromethyl)-s-triazine, 2-(4-methylthiophenyl)-bis(4,6-trichloromethyl)-s-triazine, 2-(4-methoxy -β-styryl)-bis(4,6-trichloromethyl)-s-triazine, 2-piperidinyl-bis(4,6-trichloromethyl)-s-triazine, 2-[2- (furan-2-yl)vinyl]-bis(4,6-trichloromethyl)-s-triazine, 2-[2-(5-methylfuran-2-yl)vinyl]-bis (4 ,6-trichloromethyl)-s-triazine, 2-[2-(4-diethylamino-2-methylphenyl)vinyl]-bis(4,6-trichloromethyl)- a s-triazine, or a 2-(4-methoxynaphthyl)-bis(4,6-trichloromethyl)-s-triazine; the diaryliodonium salt is diphenyliodonium trifluoroacetate Salt, diphenyliodonium trifluoromethanesulfonate, 4-methoxyphenylphenyliodonium trifluoromethanesulfonate, 4-methoxyphenylphenyliodonium trifluoroacetate, phenyl , 4-(2'-hydroxy-1'-tetradecyloxy)phenyliodonium trifluoromethanesulfonate, 4-(2'-hydroxy-1'-tetradecyloxy)phenyliodonium hexafluorophosphate Phthalate, phenyl, 4-(2'-hydroxy-1'-tetradecyloxy)phenyliodonium-p-toluenesulfonate, etc.; The triarylsulfonium salts are triphenylsulfonium trifluoromethanesulfonate, triphenylsulfonium trifluoroacetate, 4-methoxyphenyldiphenylsulfonium trifluoromethanesulfonate, 4-methoxybenzene Diphenylphosphonium trifluoroacetate, 4-phenylthiophenyldiphenylphosphonium trifluoromethanesulfonate, or 4-phenylthiophenyldiphenylphosphonium trifluoroacetate; quaternary ammonium salt The class is tetramethylammonium butyl tris(2,6-difluorophenyl)borate, tetramethylammonium hexyltris(p-chlorophenyl)borate, tetramethylammonium hexyltris(3-trifluoromethyl) Phenyl)borate, benzyldimethylphenylammonium butyl tris(2,6-difluorophenyl)borate, benzyldimethylphenylammonium hexyltris(p-chlorophenyl)borate, benzyl Dimethylphenylammonium hexyltris(3-trifluoromethylphenyl)borate; etc.; diazomethane derivative is bis(cyclohexylsulfonyl)diazomethane, bis(t-butylsulfonyl) Diazomethane, bis(p-toluenesulfonyl)diazomethane, etc.; ruthenium sulfinate derivative is trifluoromethylsulfonyloxybicyclo[2.2.1]hept-5-enedicarboxyfluorene Amine, amber quinone imine triflate, phthalimide triflate, N-hydroxynaphthalene Methanesulfonate imide, N- hydroxy-5-norbornene-2,3-dicarboxy-propane sulfonate (PEI) and the like; oxime sulfonate compound is a compound shown below.
作為肟磺酸酯化合物,即具有肟磺酸酯殘基的化合物,可優選例示含有由下述式(b1)所表示的肟磺酸酯殘基的化合物。 As the oxime sulfonate compound, that is, a compound having an oxime sulfonate residue, a compound containing an oxime sulfonate residue represented by the following formula (b1) is preferably exemplified.
任何基均可被取代,R5中的烷基可以是直鏈狀,也可以是分支狀,也可以是環狀。以下說明所容許的取代基。 Any group may be substituted, and the alkyl group in R 5 may be linear, branched or cyclic. The substituents allowed are explained below.
作為R5的烷基,優選碳數為1~10的直鏈狀烷基或分支狀烷基。R5的烷基可由碳數為6~11的芳基、碳數為1~10的烷氧基、或環烷基(包含7,7-二甲基-2-氧代降冰片基等橋環式脂環基,優選雙環烷基等)取代。 The alkyl group of R 5 is preferably a linear alkyl group having 1 to 10 carbon atoms or a branched alkyl group. The alkyl group of R 5 may be an aryl group having 6 to 11 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, or a cycloalkyl group (including a bridge such as 7,7-dimethyl-2-oxonorbornyl group). A cyclic alicyclic group, preferably a bicycloalkyl group, etc., is substituted.
作為R5的芳基,優選碳數為6~11的芳基,更優選苯基或萘基。R5的芳基可由低級烷基、烷氧基或鹵素原子取代。 The aryl group of R 5 is preferably an aryl group having 6 to 11 carbon atoms, more preferably a phenyl group or a naphthyl group. The aryl group of R 5 may be substituted by a lower alkyl group, an alkoxy group or a halogen atom.
作為含有由所述式(b1)所表示的肟磺酸酯殘基的化合物,優選由式(OS-3)、式(OS-4)或式(OS-5)所表示的肟磺酸酯化合物。 As the compound containing the oxime sulfonate residue represented by the formula (b1), an oxime sulfonate represented by the formula (OS-3), the formula (OS-4) or the formula (OS-5) is preferred. Compound.
所述式(OS-3)~式(OS-5)中,R1中的烷基、芳基或雜芳基可具有取代基。 In the formula (OS-3) to the formula (OS-5), the alkyl group, the aryl group or the heteroaryl group in R 1 may have a substituent.
所述式(OS-3)~式(OS-5)中,作為R1中的烷基,優選可具有取代基的總碳數為1~30的烷基。 In the above formula (OS-3) to formula (OS-5), as the alkyl group in R 1 , an alkyl group having a total carbon number of 1 to 30 which may have a substituent is preferable.
作為R1中的烷基可具有的取代基,可列舉:鹵素原子、烷氧基、芳氧基、烷硫基、芳硫基、烷氧基羰基、芳氧基羰基、胺基羰基。 Examples of the substituent which the alkyl group in R 1 may have include a halogen atom, an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, an alkoxycarbonyl group, an aryloxycarbonyl group, and an aminocarbonyl group.
作為R1中的烷基,可列舉:甲基、乙基、正丙基、異丙基、正 丁基、第二丁基、第三丁基、正戊基、正己基、正辛基、正癸基、正十二烷基、三氟甲基、全氟丙基、全氟己基、苄基。 Examples of the alkyl group in R 1 include a methyl group, an ethyl group, a n-propyl group, an isopropyl group, a n-butyl group, a second butyl group, a tert-butyl group, a n-pentyl group, a n-hexyl group, and an n-octyl group. N-decyl, n-dodecyl, trifluoromethyl, perfluoropropyl, perfluorohexyl, benzyl.
另外,所述式(OS-3)~式(OS-5)中,作為R1中的芳基,優選可具有取代基的總碳數為6~30的芳基。 Further, in the above formula (OS-3) to formula (OS-5), as the aryl group in R 1 , an aryl group having a total carbon number of 6 to 30 which may have a substituent is preferable.
作為R1中的芳基可具有的取代基,可列舉:鹵素原子、烷基、烷氧基、芳氧基、烷硫基、芳硫基、烷氧基羰基、芳氧基羰基、胺基羰基、磺酸基、胺基磺醯基、烷氧基磺醯基。 Examples of the substituent which the aryl group in R 1 may have include a halogen atom, an alkyl group, an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, an alkoxycarbonyl group, an aryloxycarbonyl group, and an amine group. A carbonyl group, a sulfonic acid group, an aminosulfonyl group, an alkoxysulfonyl group.
作為R1中的芳基,可列舉:苯基、對甲基苯基、對氯苯基、五氯苯基、五氟苯基、鄰甲氧基苯基、對苯氧基苯基。 Examples of the aryl group in R 1 include a phenyl group, a p-methylphenyl group, a p-chlorophenyl group, a pentachlorophenyl group, a pentafluorophenyl group, an o-methoxyphenyl group, and a p-phenoxyphenyl group.
另外,所述式(OS-3)~式(OS-5)中,作為R1中的雜芳基,優選可具有取代基的總碳數為4~30的雜芳基。 Further, in the above formula (OS-3) to formula (OS-5), as the heteroaryl group in R 1 , a heteroaryl group having a total carbon number of 4 to 30 which may have a substituent is preferable.
作為R1中的雜芳基可具有的取代基,可列舉:鹵素原子、烷基、烷氧基、芳氧基、烷硫基、芳硫基、烷氧基羰基、芳氧基羰基、胺基羰基、磺酸基、胺基磺醯基、烷氧基磺醯基。 Examples of the substituent which the heteroaryl group in R 1 may have include a halogen atom, an alkyl group, an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, an alkoxycarbonyl group, an aryloxycarbonyl group, and an amine. A carbonyl group, a sulfonic acid group, an aminosulfonyl group, an alkoxysulfonyl group.
所述式(OS-3)~式(OS-5)中,R1中的雜芳基只要至少1個環為雜芳香環即可,例如雜芳香環與苯環也可以進行縮環。 In the above formula (OS-3) to formula (OS-5), the heteroaryl group in R 1 may be a heteroaromatic ring as long as at least one ring, and for example, a heteroaromatic ring and a benzene ring may be condensed.
作為R1中的雜芳基,可列舉可具有取代基的從選自由噻吩環、吡咯環、噻唑環、咪唑環、呋喃環、苯并噻吩環、苯并噻唑環、及苯并咪唑環所組成的群組中的環中去除1個氫原子而成的基。 The heteroaryl group in R 1 may, for example, be selected from the group consisting of a thiophene ring, a pyrrole ring, a thiazole ring, an imidazole ring, a furan ring, a benzothiophene ring, a benzothiazole ring, and a benzimidazole ring. A group in which one hydrogen atom is removed from the ring in the group.
所述式(OS-3)~式(OS-5)中,R2優選氫原子、烷基或芳基,更優選氫原子或烷基。 In the above formula (OS-3) to formula (OS-5), R 2 is preferably a hydrogen atom, an alkyl group or an aryl group, more preferably a hydrogen atom or an alkyl group.
所述式(OS-3)~式(OS-5)中,優選在化合物中所存在的2個以上的R2中的1個或2個為烷基、芳基或鹵素原子,更優選1個為烷基、芳基或鹵素原子,特優選1個為烷基、且剩餘為氫原子。 In the above formula (OS-3) to formula (OS-5), it is preferred that one or two of two or more R 2 present in the compound are an alkyl group, an aryl group or a halogen atom, and more preferably 1 The one is an alkyl group, an aryl group or a halogen atom, and particularly preferably one is an alkyl group and the remainder is a hydrogen atom.
所述式(OS-3)~式(OS-5)中,R2中的烷基或芳基可具有取代基。 In the formula (OS-3) to formula (OS-5), the alkyl group or the aryl group in R 2 may have a substituent.
作為R2中的烷基或芳基可具有的取代基,可例示與所述R1中的烷基或芳基可具有的取代基相同的基。 The substituent which the alkyl group or the aryl group in R 2 may have is the same as the substituent which the alkyl group or the aryl group in R 1 may have.
作為R2中的烷基,優選可具有的取代基的總碳數為1~12的烷基,更優選可具有的取代基的總碳數為1~6的烷基。 The alkyl group in R 2 is preferably an alkyl group having a total carbon number of 1 to 12, and more preferably an alkyl group having a total carbon number of 1 to 6 which may have a substituent.
作為R2中的烷基,優選甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、正己基、烯丙基、氯甲基、溴甲基、甲氧基甲基、苄基,更優選甲基、乙基、正丙基、異丙基、正丁基、異丁基、第二丁基、正己基,進而更優選甲基、乙基、正丙基、正丁基、正己基,特優選甲基。 As the alkyl group in R 2 , a methyl group, an ethyl group, a n-propyl group, an isopropyl group, a n-butyl group, an isobutyl group, a second butyl group, a n-hexyl group, an allyl group, a chloromethyl group or a bromomethyl group are preferable. Methoxymethyl, benzyl, more preferably methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, t-butyl, n-hexyl, still more preferably methyl, ethyl , n-propyl, n-butyl, n-hexyl, particularly preferably methyl.
作為R2中的芳基,優選可具有的取代基的總碳數為6~30的芳基。 As the aryl group in R 2 , an aryl group having a total carbon number of 6 to 30 which may have a substituent is preferable.
作為R2中的芳基,具體而言,優選苯基、對甲基苯基、鄰氯苯基、對氯苯基、鄰甲氧基苯基、對苯氧基苯基。 Specific examples of the aryl group in R 2 are a phenyl group, a p-methylphenyl group, an o-chlorophenyl group, a p-chlorophenyl group, an o-methoxyphenyl group, and a p-phenoxyphenyl group.
作為R2中的鹵素原子,可列舉:氟原子、氯原子、溴原子、碘原子。 Examples of the halogen atom in R 2 include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
這些鹵素原子之中,優選氯原子、溴原子。 Among these halogen atoms, a chlorine atom or a bromine atom is preferred.
所述式(OS-3)~式(OS-5)中,X表示O或S,優選O。 In the formula (OS-3) to formula (OS-5), X represents O or S, preferably O.
式(OS-3)~式(OS-5)中,含有X作為環員的環為5員環或6員環。 In the formula (OS-3) to (OS-5), the ring containing X as a ring member is a 5-membered ring or a 6-membered ring.
所述式(OS-3)~式(OS-5)中,n表示1或2,當X為O時,n優選1,另外,當X為S時,n優選2。 In the formula (OS-3) to formula (OS-5), n represents 1 or 2. When X is 0, n is preferably 1, and when X is S, n is preferably 2.
所述式(OS-3)~式(OS-5)中,R6中的烷基及烷氧基可具有取代基。 In the above formula (OS-3) to formula (OS-5), the alkyl group and the alkoxy group in R 6 may have a substituent.
所述式(OS-3)~式(OS-5)中,作為R6中的烷基,優選可具有取代基的總碳數為1~30的烷基。 In the above formula (OS-3) to formula (OS-5), as the alkyl group in R 6 , an alkyl group having a total carbon number of 1 to 30 which may have a substituent is preferable.
作為R6中的烷基可具有的取代基,可列舉:鹵素原子、烷氧基、芳氧基、烷硫基、芳硫基、烷氧基羰基、芳氧基羰基、胺基羰基。 Examples of the substituent which the alkyl group in R 6 may have include a halogen atom, an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, an alkoxycarbonyl group, an aryloxycarbonyl group, and an aminocarbonyl group.
作為R6中的烷基,優選甲基、乙基、正丙基、異丙基、正丁基、第二丁基、第三丁基、正戊基、正己基、正辛基、正癸基、正十二烷基、三氟甲基、全氟丙基、全氟己基、苄基。 As the alkyl group in R 6 , a methyl group, an ethyl group, a n-propyl group, an isopropyl group, a n-butyl group, a second butyl group, a tert-butyl group, a n-pentyl group, a n-hexyl group, an n-octyl group, and a fluorenyl group are preferable. Base, n-dodecyl, trifluoromethyl, perfluoropropyl, perfluorohexyl, benzyl.
所述式(OS-3)~式(OS-5)中,作為R6中的烷氧基,優選可具有取代基的總碳數為1~30的烷氧基。 In the above formula (OS-3) to formula (OS-5), the alkoxy group in R 6 is preferably an alkoxy group having a total carbon number of 1 to 30 which may have a substituent.
作為R6中的烷氧基可具有的取代基,可列舉:鹵素原子、烷氧基、芳氧基、烷硫基、芳硫基、烷氧基羰基、芳氧基羰基、胺基羰基。 Examples of the substituent which the alkoxy group in R 6 may have include a halogen atom, an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, an alkoxycarbonyl group, an aryloxycarbonyl group, and an aminocarbonyl group.
作為R6中的烷氧基,優選甲氧基、乙氧基、丁氧基、己氧基、苯氧基乙氧基、三氯甲氧基、或乙氧基乙氧基(ethoxyethyloxy)。 As the alkoxy group in R 6 , a methoxy group, an ethoxy group, a butoxy group, a hexyloxy group, a phenoxyethoxy group, a trichloromethoxy group, or an ethoxyethyloxy group is preferable.
所述式(OS-3)~式(OS-5)中,作為R6中的胺基磺醯基,可列舉:甲基胺基磺醯基、二甲基胺基磺醯基、苯基胺基磺醯基、甲基苯基胺基磺醯基、胺基磺醯基。 In the above formula (OS-3) to formula (OS-5), examples of the aminosulfonyl group in R 6 include a methylaminosulfonyl group, a dimethylaminosulfonyl group, and a phenyl group. Aminosulfonyl, methylphenylaminosulfonyl, aminosulfonyl.
所述式(OS-3)~式(OS-5)中,作為R6中的烷氧基磺醯基,可列舉:甲氧基磺醯基、乙氧基磺醯基、丙氧基磺醯基、丁氧基磺醯基。 In the above formula (OS-3) to formula (OS-5), examples of the alkoxysulfonyl group in R 6 include a methoxysulfonyl group, an ethoxysulfonyl group, and a propoxy sulfonate. Mercapto, butoxysulfonyl.
另外,所述式(OS-3)~式(OS-5)中,m表示0~6的整數,優選0~2的整數,更優選0或1,特優選0。 Further, in the above formula (OS-3) to formula (OS-5), m represents an integer of 0 to 6, preferably an integer of 0 to 2, more preferably 0 or 1, and particularly preferably 0.
另外,含有由所述式(b1)所表示的肟磺酸酯殘基的化合物特優選由下述式(OS-6)~式(OS-11)的任一者所表示的肟磺酸酯化合物。 Further, the compound containing the oxime sulfonate residue represented by the formula (b1) is particularly preferably an oxime sulfonate represented by any one of the following formulas (OS-6) to (OS-11). Compound.
式(OS-6)~式(OS-11)中的R1的含義與所述式(OS-3)~式(OS-5)中的R1相同,優選的形態也相同。 The same as in the formula (OS-6) ~ formula (OS-11) R 1 with the meaning of the formula - (OS-5) R of the formula (OS-3) 1, a preferred embodiment is also the same.
式(OS-6)中的R7表示氫原子或溴原子,優選氫原子。 R 7 in the formula (OS-6) represents a hydrogen atom or a bromine atom, preferably a hydrogen atom.
式(OS-6)~式(OS-11)中的R8表示氫原子、碳數為1~8的烷基、鹵素原子、氯甲基、溴甲基、溴乙基、甲氧基甲基、苯基或氯苯基,優選碳數為1~8的烷基、鹵素原子或苯基,更優選碳數為1~8的烷基,進而更優選碳數為1~6的烷基,特優選甲基。 R 8 in the formula (OS-6)~(OS-11) represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a halogen atom, a chloromethyl group, a bromomethyl group, a bromoethyl group, or a methoxy group. The group, a phenyl group or a chlorophenyl group, preferably an alkyl group having 1 to 8 carbon atoms, a halogen atom or a phenyl group, more preferably an alkyl group having 1 to 8 carbon atoms, still more preferably an alkyl group having 1 to 6 carbon atoms. Particularly preferred is a methyl group.
式(OS-8)及式(OS-9)中的R9表示氫原子、鹵素原子、甲基或甲氧基,優選氫原子。 R 9 in the formula (OS-8) and the formula (OS-9) represents a hydrogen atom, a halogen atom, a methyl group or a methoxy group, and preferably a hydrogen atom.
式(OS-8)~式(OS-11)中的R10表示氫原子或甲基,優選氫原子。 R 10 in the formula (OS-8)~(OS-11) represents a hydrogen atom or a methyl group, preferably a hydrogen atom.
另外,在所述肟磺酸酯化合物中,關於肟的立體結構(E、Z), 可以是任一種立體結構,也可以是混合物。 Further, in the oxime sulfonate compound, regarding the steric structure (E, Z) of ruthenium, It may be either a stereostructure or a mixture.
作為由所述式(OS-3)~式(OS-5)所表示的肟磺酸酯化合物的具體例,可列舉下述例示化合物,但本發明並不限定於這些例示化合物。 Specific examples of the oxime sulfonate compound represented by the above formula (OS-3) to formula (OS-5) include the following exemplified compounds, but the present invention is not limited to these exemplified compounds.
作為含有由式(b1)所表示的肟磺酸酯殘基的所述化合物,由式(OS-1)所表示的化合物也優選。 As the compound containing the oxime sulfonate residue represented by the formula (b1), a compound represented by the formula (OS-1) is also preferable.
X表示-O-、-S-、-NH-、-NR5-、-CH2-、-CR6H-、或、-CR6R7-,R5~R7表示烷基、或芳基。 X represents -O -, - S -, - NH -, - NR 5 -, - CH 2 -, - CR 6 H-, or, -CR 6 R 7 -, R 5 ~ R 7 represents an alkyl group, or aryl base.
R21~R24分別獨立地表示氫原子、鹵素原子、烷基、烯基、烷氧基、胺基、烷氧基羰基、烷基羰基、芳基羰基、醯胺基、磺基、氰基、或芳基。R21~R24中的2個可分別相互鍵結而形成環。 R 21 to R 24 each independently represent a hydrogen atom, a halogen atom, an alkyl group, an alkenyl group, an alkoxy group, an amine group, an alkoxycarbonyl group, an alkylcarbonyl group, an arylcarbonyl group, a decylamino group, a sulfo group or a cyano group. Or aryl. Two of R 21 to R 24 may be bonded to each other to form a ring.
作為R21~R24,優選氫原子、鹵素原子、及烷基,另外,也可以優選列舉R21~R24中的至少2個相互鍵結而形成芳基的形態。其中,就感光度的觀點而言,優選R21~R24均為氫原子的形態。 R 21 to R 24 are preferably a hydrogen atom, a halogen atom or an alkyl group, and a form in which at least two of R 21 to R 24 are bonded to each other to form an aryl group is also preferable. Among them, from the viewpoint of sensitivity, it is preferred that R 21 to R 24 are each a hydrogen atom.
已述的官能基均可進一步具有取代基。 The functional groups described may each further have a substituent.
由所述式(OS-1)所表示的化合物更優選由下述式(OS-2)所表示的化合物。 The compound represented by the formula (OS-1) is more preferably a compound represented by the following formula (OS-2).
這些化合物之中,更優選式(OS-1)及式(OS-2)中的R1為氰基、或芳基的形態,最優選由式(OS-2)表示,且R1為氰基、苯基或萘基的形態。 Among these compounds, R 1 in the formula (OS-1) and the formula (OS-2) is more preferably a form of a cyano group or an aryl group, most preferably represented by the formula (OS-2), and R 1 is a cyanide. The form of a phenyl group or a naphthyl group.
另外,在所述肟磺酸酯化合物中,關於肟或苯并噻唑環的立體結構(E、Z等),分別可為任一種立體結構,也可以是混合物。 Further, in the oxime sulfonate compound, the steric structure (E, Z, etc.) of the hydrazine or the benzothiazole ring may be either a steric structure or a mixture.
以下,表示可適宜地用於本發明的由式(OS-1)所表示的化合物的具體例(例示化合物b-1~例示化合物b-34),但本發明並不限定於此。再者,Me表示甲基,Et表示乙基,Bn表示苄基,Ph表示苯基。 In the following, specific examples (exemplified compound b-1 to exemplary compound b-34) of the compound represented by the formula (OS-1) which can be suitably used in the present invention are shown, but the present invention is not limited thereto. Further, Me represents a methyl group, Et represents an ethyl group, Bn represents a benzyl group, and Ph represents a phenyl group.
所述化合物之中,就感光度與穩定性的並存的觀點而言,優選b-9、b-16、b-31、b-33。 Among the above compounds, b-9, b-16, b-31, and b-33 are preferable from the viewpoint of the coexistence of sensitivity and stability.
含有由式(b1)所表示的肟磺酸酯殘基的所述化合物也可以是由下述式(b2)所表示的肟磺酸酯化合物。 The compound containing the oxime sulfonate residue represented by the formula (b1) may also be an oxime sulfonate compound represented by the following formula (b2).
作為X的烷基,優選碳數為1~4的直鏈狀烷基或分支狀烷基。 The alkyl group of X is preferably a linear alkyl group or a branched alkyl group having 1 to 4 carbon atoms.
作為X的烷氧基,優選碳數為1~4的直鏈狀烷氧基或分支狀烷氧基。 The alkoxy group of X is preferably a linear alkoxy group having a carbon number of 1 to 4 or a branched alkoxy group.
作為X的鹵素原子,優選氯原子或氟原子。 As the halogen atom of X, a chlorine atom or a fluorine atom is preferred.
m優選0或1。 m is preferably 0 or 1.
式(b2)中,特優選m為1,X為甲基,X的取代位置為鄰位,R5為碳數為1~10的直鏈狀烷基、7,7-二甲基-2-氧代降冰片基甲基、或對甲苯甲醯基的化合物。 In the formula (b2), m is preferably 1, X is a methyl group, the substitution position of X is an ortho position, and R 5 is a linear alkyl group having a carbon number of 1 to 10, and 7,7-dimethyl-2. - a compound of oxo norbornylmethyl or p-tolylmethylhydrazino.
含有由式(b1)所表示的肟磺酸酯殘基的化合物也可以是由式(b3)所表示的肟磺酸酯化合物。 The compound containing the oxime sulfonate residue represented by the formula (b1) may also be an oxime sulfonate compound represented by the formula (b3).
作為式(b3)中的R5,優選甲基、乙基、正丙基、正丁基、正辛基、三氟甲基、五氟乙基、全氟-正丙基、全氟-正丁基、對甲苯基、4-氯苯基或五氟苯基,特優選正辛基。 As R 5 in the formula (b3), methyl, ethyl, n-propyl, n-butyl, n-octyl, trifluoromethyl, pentafluoroethyl, perfluoro-n-propyl, perfluoro-positive are preferable. Butyl, p-tolyl, 4-chlorophenyl or pentafluorophenyl, particularly preferably n-octyl.
作為X',優選碳數為1~5的烷氧基,更優選甲氧基。 X' is preferably an alkoxy group having 1 to 5 carbon atoms, more preferably a methoxy group.
作為L,優選0~2,特優選0~1。 L is preferably 0 to 2, and particularly preferably 0 to 1.
作為由式(b3)所表示的化合物的具體例,可列舉:α-(甲基磺醯氧基亞胺基)苄基氰、α-(乙基磺醯氧基亞胺基)苄基氰、α-(正丙基磺醯氧基亞胺基)苄基氰、α-(正丁基磺醯氧基亞胺基)苄基氰、α-(4-甲苯磺醯氧基亞胺基)苄基氰、α-[(甲基磺醯氧基亞胺基)-4-甲氧基苯基]乙腈、α-[(乙基磺醯氧基亞胺基)-4-甲氧基苯基]乙腈、α-[(正丙基磺醯氧基亞胺基)-4-甲氧基苯基] 乙腈、α-[(正丁基磺醯氧基亞胺基)-4-甲氧基苯基]乙腈、α-[(4-甲苯磺醯氧基亞胺基)-4-甲氧基苯基]乙腈。 Specific examples of the compound represented by the formula (b3) include α-(methylsulfonyloxyimino)benzyl cyanide and α-(ethylsulfonyloxyimino)benzyl cyanide. , α-(n-propylsulfonyloxyimino)benzyl cyanide, α-(n-butylsulfonyloxyimino)benzyl cyanide, α-(4-toluenesulfonyloxyimino) Benzyl cyanide, α-[(methylsulfonyloxyimino)-4-methoxyphenyl]acetonitrile, α-[(ethylsulfonyloxyimino)-4-methoxy Phenyl]acetonitrile, α-[(n-propylsulfonyloxyimino)-4-methoxyphenyl] Acetonitrile, α-[(n-butylsulfonyloxyimino)-4-methoxyphenyl]acetonitrile, α-[(4-toluenesulfonyloxyimino)-4-methoxybenzene Base] acetonitrile.
作為優選的肟磺酸酯化合物的具體例,可列舉下述化合物(i)~化合物(viii)等,這些化合物可單獨使用1種,或併用2種以上。化合物(i)~化合物(viii)可作為市售品而獲得。另外,也可以與其他種類的光酸產生劑(B)組合使用。 Specific examples of the preferable oxime sulfonate compound include the following compounds (i) to (viii), and these compounds may be used alone or in combination of two or more. The compound (i) to the compound (viii) can be obtained as a commercial product. Further, it may be used in combination with other types of photoacid generators (B).
在本發明的感光性樹脂組成物中,相對於樹脂成分100重量份,光酸產生劑(B)優選使用0.1重量份~10重量份,更優選使用0.5重量份~10重量份。 In the photosensitive resin composition of the present invention, the photoacid generator (B) is preferably used in an amount of 0.1 part by weight to 10 parts by weight, more preferably 0.5 part by weight to 10 parts by weight, per 100 parts by weight of the resin component.
<(C)成分> <(C) component>
本發明的感光性樹脂組成物優選包含(C)至少含有交聯基的聚合物(polymer)。 The photosensitive resin composition of the present invention preferably contains (C) a polymer containing at least a crosslinking group.
(C)成分優選加成聚合型的樹脂,更優選含有源自(甲基)丙烯酸及/或其酯的構成單元的聚合物。再者,也可以具有源自(甲基)丙烯酸及/或其酯的構成單元以外的構成單元,例如源自苯乙烯的構成單元、或源自 乙烯基化合物的構成單元等。 The component (C) is preferably an addition polymerization type resin, and more preferably a polymer containing a constituent unit derived from (meth)acrylic acid and/or an ester thereof. Further, it may have a constituent unit other than the constituent unit derived from (meth)acrylic acid and/or an ester thereof, for example, a constituent unit derived from styrene or derived from A constituent unit of a vinyl compound or the like.
(C)成分優選相對於聚合物中的總構成單元,含有50莫耳%以上的源自(甲基)丙烯酸及/或其酯的構成單元,更優選含有90莫耳%以上的源自(甲基)丙烯酸及/或其酯的構成單元,特優選僅包含源自(甲基)丙烯酸及/或其酯的構成單元的聚合物。 The component (C) preferably contains 50 mol% or more of a constituent unit derived from (meth)acrylic acid and/or an ester thereof, and more preferably contains 90 mol% or more of the total amount of the component (C). The constituent unit of the methyl methacrylate and/or its ester is particularly preferably a polymer containing only a constituent unit derived from (meth)acrylic acid and/or an ester thereof.
再者,也將「源自(甲基)丙烯酸及/或其酯的構成單元」稱為「丙烯酸系構成單元」。另外,「(甲基)丙烯酸」是指「甲基丙烯酸及/或丙烯酸」。 In addition, "the constituent unit derived from (meth)acrylic acid and/or its ester" is also referred to as "acrylic constituent unit". Further, "(meth)acrylic acid" means "methacrylic acid and/or acrylic acid".
(C)成分可進一步包含(c1)含有酸基由酸分解性基保護的殘基的構成單元。通過(C)成分含有(c1),感光度提升,通過(C)成分含有(c2),永久膜特性提升。另外,(C)成分優選實質上不包含具有-NH-CH2-O-R(R為烷基)的構成單元。通過設為此種構成,存在本發明的效果得以更有效地發揮的傾向。此處,所謂實質上不包含,是指不以對本發明的效果造成影響的水準添加,例如可列舉設為(C)成分的總構成單元的3莫耳%以下,進而設為1莫耳%以下。 The component (C) may further comprise (c1) a constituent unit containing a residue in which the acid group is protected by an acid-decomposable group. When the component (C) contains (c1), the sensitivity is improved, and the component (C) contains (c2), and the permanent film property is improved. Further, the component (C) preferably does not substantially contain a constituent unit having -NH-CH 2 -OR (R is an alkyl group). With such a configuration, the effects of the present invention tend to be more effectively exhibited. Here, the term "substantially not included" means that it is not added to the level which affects the effect of the present invention, and is, for example, 3 mol% or less of the total constituent unit of the component (C), and further 1 mol%. the following.
作為(C)成分的(c1),可使用與所述<<(a1)含有酸基由酸分解性基保護的殘基的構成單元>>相同的基。構成共聚物(C)的構成單元中,就感光度的觀點而言,將聚合物作為整體,構成單元(c1)的含有率優選0莫耳%~95莫耳%,更優選5莫耳%~90莫耳%,特優選20莫耳%~70莫耳%。 As the component (C1) (C1), the same group as the constituent unit>> of the residue in which the acid group is protected by the acid-decomposable group can be used. In the constituent unit constituting the copolymer (C), the content of the constituent unit (c1) is preferably 0 mol% to 95 mol%, more preferably 5 mol%, from the viewpoint of sensitivity. ~90% by mole, particularly preferably 20% by mole to 70% by mole.
作為(C)成分的(c2),可使用與所述<<(a3)含有交聯基的構成單元>>相同的基。優選的形態也相同。構成共聚物(C)的構成單元中,就感光度的觀點而言,將聚合物作為整體,構成單元(c2)的含有率優選0莫耳%~95莫耳%,更優選5莫耳%~90莫耳%,特優選30莫耳%~70莫耳%。 As the component (C2) of the component (C), the same group as the constituent unit >> containing the crosslinking group in the above <<(a3) can be used. The preferred embodiment is also the same. In the constituent unit constituting the copolymer (C), the content of the constituent unit (c2) is preferably 0 mol% to 95 mol%, more preferably 5 mol%, from the viewpoint of sensitivity. ~90% by mole, particularly preferably 30% by mole to 70% by mole.
(C)成分除(c1)、(c2)及(a2)以外,也可以具有其他構成單元(c3)。成為其他構成單元(c3)的單體並無特別限制。可適宜地使用與所述「重複單元(a3)」、及<<(a4)其他構成單元>>相同的基。優選的形態也相同。優選的範圍也相同。 The component (C) may have other constituent units (c3) in addition to (c1), (c2), and (a2). The monomer to be another constituent unit (c3) is not particularly limited. The same base as the "repeating unit (a3)" and the other constituent unit of <<(a4) can be suitably used. The preferred embodiment is also the same. The preferred range is also the same.
<<(C)成分的分子量>> <<Molecular weight of (C) component>>
(C)成分的分子量以聚苯乙烯換算重量平均分子量計,優選1,000~200,000,更優選2,000~50,000的範圍。若為所述數值的範圍內,則各種特性良好。數量平均分子量與重量平均分子量的比(分散度)優選1.0~5.0,更優選1.5~3.5。 The molecular weight of the component (C) is preferably from 1,000 to 200,000, more preferably from 2,000 to 50,000, in terms of polystyrene-equivalent weight average molecular weight. If it is within the range of the numerical value, various characteristics are good. The ratio (dispersion) of the number average molecular weight to the weight average molecular weight is preferably from 1.0 to 5.0, more preferably from 1.5 to 3.5.
<<(C)成分的製造方法>> <<Manufacturing method of (C) component>>
關於(C)成分的合成法,也已知有各種方法,若列舉一例,則可通過利用自由基聚合起始劑,使含有用於形成由所述(c1)及所述(c2)所表示的構成單元的自由基聚合性單體的自由基聚合性單體混合物在有機溶劑中進行聚合來合成。另外,也可以通過所謂的高分子反應來合成。 Various methods are also known for the synthesis method of the component (C), and if an example is given, the content can be represented by the above (c1) and (c2) by using a radical polymerization initiator. The radically polymerizable monomer mixture of the radical polymerizable monomer of the constituent unit is synthesized by polymerization in an organic solvent. Further, it can also be synthesized by a so-called polymer reaction.
與(A)成分同樣地,末端具有羧基也優選。 Similarly to the component (A), a carboxyl group at the terminal is also preferable.
作為(C)成分的例子,可列舉:甲基丙烯酸-3,4-環氧環己基甲酯/丙烯酸/羥基苯乙烯/甲基丙烯酸甲酯共聚物(莫耳比為30/40/15/15,Mw為7000);甲基丙烯酸縮水甘油酯/甲基丙烯酸/苯乙烯/甲基丙烯酸二環戊酯共聚物(莫耳比為70/10/10/10,Mw為15000);對乙烯基苄基縮水甘油醚/甲基丙烯酸(3-乙基-3-氧雜環丁基)甲酯/順丁烯二酸/甲基丙烯酸環己酯共聚物(莫耳比為25/25/30/20,Mw為27000);甲基丙烯酸1-乙氧基乙酯/甲基丙烯酸/甲基丙烯酸(3-乙基氧雜 環丁烷-3-基)甲酯/甲基丙烯酸2-羥基乙酯/甲基丙烯酸甲酯共聚物(莫耳比為38/7/35/15/5,Mw為35000);甲基丙烯酸1-環己氧基乙酯/甲基丙烯酸/甲氧基聚乙二醇甲基丙烯酸酯(Blemmer PME-400(布萊瑪PME-400),日油(股份)共聚物(莫耳比為70/15/15,Mw為45000);丙烯酸(3-乙基-3-氧雜環丁基)甲酯/甲基丙烯酸/N-苯基順丁烯二醯亞胺共聚物(莫耳比為30/30/40,Mw為57000)。 As an example of the component (C), a copolymer of 3,4-epoxycyclohexylmethyl methacrylate/acrylic acid/hydroxystyrene/methyl methacrylate (mol ratio of 30/40/15/) is exemplified. 15, Mw is 7000); glycidyl methacrylate / methacrylic acid / styrene / dicyclopentanyl methacrylate copolymer (Morby is 70/10/10/10, Mw is 15000); Glycidyl glycidyl ether / (3-ethyl-3-oxetanyl)methyl methacrylate / maleic acid / cyclohexyl methacrylate copolymer (Morby ratio 25/25/ 30/20, Mw is 27000); 1-ethoxyethyl methacrylate/methacrylic acid/methacrylic acid (3-ethyloxalate) Cyclobutane-3-yl)methyl ester/2-hydroxyethyl methacrylate/methyl methacrylate copolymer (mol ratio 38/7/35/15/5, Mw 35000); methacrylic acid 1-cyclohexyloxyethyl ester/methacrylic acid/methoxypolyethylene glycol methacrylate (Blemmer PME-400 (Blemma PME-400), Nippon Oil (share) copolymer (Morbi is 70/15/15, Mw is 45000); Acrylic (3-ethyl-3-oxetanyl)methyl ester/methacrylic acid/N-phenyl maleimide copolymer (Moerby It is 30/30/40 and Mw is 57000).
(C)成分的含量優選總聚合物成分的0 wt%~80 wt%,更優選8 wt%~70 wt%,進而更優選30 wt%~65 wt%,特優選30 wt%~50 wt%。當含有2種以上的(C)成分時,其合計量變成所述範圍。 The content of the component (C) is preferably 0 wt% to 80 wt%, more preferably 8 wt% to 70 wt%, still more preferably 30 wt% to 65 wt%, particularly preferably 30 wt% to 50 wt% of the total polymer component. . When two or more types of (C) components are contained, the total amount thereof becomes the above range.
<各構成單元相對於總聚合物成分的比例> <ratio of each constituent unit to total polymer component>
本發明的感光性樹脂組成物優選聚合物成分的99 wt%以上為(A)成分或(C)成分。 The photosensitive resin composition of the present invention preferably has 99% by weight or more of the polymer component as the component (A) or the component (C).
另外,在本發明中,總聚合物成分中的構成單元(a2)的比例優選1莫耳%~50莫耳%,更優選10莫耳%~50莫耳%,進而更優選15莫耳%~50莫耳%。另外,在本發明中,總聚合物成分中的交聯基的比例優選1莫耳%~40莫耳%,更優選10莫耳%~35莫耳%,進而更優選15莫耳%~30莫耳%。 Further, in the present invention, the proportion of the constituent unit (a2) in the total polymer component is preferably from 1 mol% to 50 mol%, more preferably from 10 mol% to 50 mol%, still more preferably 15 mol%. ~50% by mole. Further, in the present invention, the proportion of the crosslinking group in the total polymer component is preferably from 1 mol% to 40 mol%, more preferably from 10 mol% to 35 mol%, still more preferably from 15 mol% to 30 Moer%.
尤其,在本發明中,優選正型感光性組成物中所含有的總聚合物成分的10莫耳%以上為具有-NH-CH2-O-R(R為烷基)的構成單元(a2),總聚合物成分的20莫耳%以上為交聯基。 In particular, in the present invention, it is preferred that 10 mol% or more of the total polymer component contained in the positive photosensitive composition is a constituent unit (a2) having -NH-CH 2 -OR (R is an alkyl group), More than 20 mol% of the total polymer component is a crosslinking group.
進而,在本發明中,總聚合物成分中的交聯性基及構成單元(a2)的合計量的比例優選10莫耳%~70莫耳%,更優選40莫耳%~60莫耳%。通過設為此種範圍,存在本發明的效果得以更有效地發揮的傾向。 Further, in the present invention, the ratio of the crosslinkable group in the total polymer component to the total amount of the constituent unit (a2) is preferably 10 mol% to 70 mol%, more preferably 40 mol% to 60 mol%. . By setting it as such a range, the effect of this invention is exhibited more effectively.
<(D)溶劑> <(D) Solvent>
本發明的感光性樹脂組成物通常含有(D)溶劑。本發明的感光性樹脂組成物優選作為使必需成分、優選的成分、任意的成分溶解在(D)溶劑中而成的溶液來製備。 The photosensitive resin composition of the present invention usually contains (D) a solvent. The photosensitive resin composition of the present invention is preferably prepared as a solution obtained by dissolving an essential component, a preferred component, and an optional component in a solvent (D).
作為本發明的感光性樹脂組成物中所使用的(D)溶劑,可使用公知的溶劑,可例示:乙二醇單烷基醚類、乙二醇二烷基醚類、乙二醇單烷基醚醋酸酯類、丙二醇單烷基醚類、丙二醇二烷基醚類、丙二醇單烷基醚醋酸酯類、二乙二醇二烷基醚類、二乙二醇單烷基醚醋酸酯類、二丙二醇單烷基醚類、二丙二醇二烷基醚類、二丙二醇單烷基醚醋酸酯類、酯類、酮類、醯胺類、內酯類等。 As the solvent (D) used in the photosensitive resin composition of the present invention, a known solvent can be used, and examples thereof include ethylene glycol monoalkyl ethers, ethylene glycol dialkyl ethers, and ethylene glycol monoalkanes. Ethyl acetate, propylene glycol monoalkyl ether, propylene glycol dialkyl ether, propylene glycol monoalkyl ether acetate, diethylene glycol dialkyl ether, diethylene glycol monoalkyl ether acetate And dipropylene glycol monoalkyl ethers, dipropylene glycol dialkyl ethers, dipropylene glycol monoalkyl ether acetates, esters, ketones, guanamines, lactones, and the like.
作為本發明的感光性樹脂組成物中所使用的(D)溶劑,例如可列舉:(D-1)乙二醇單甲醚、乙二醇單乙醚、乙二醇單丙醚、乙二醇單丁醚等乙二醇單烷基醚類;(D-2)乙二醇二甲醚、乙二醇二乙醚、乙二醇二丙醚等乙二醇二烷基醚類;(D-3)乙二醇單甲醚醋酸酯、乙二醇單乙醚醋酸酯、乙二醇單丙醚醋酸酯、乙二醇單丁醚醋酸酯等乙二醇單烷基醚醋酸酯類;(D-4)丙二醇單甲醚、丙二醇單乙醚、丙二醇單丙醚、丙二醇單丁醚等丙二醇單烷基醚類;(D-5)丙二醇二甲醚、丙二醇二乙醚、二乙二醇單甲醚、二乙二醇單乙醚等丙二醇二烷基醚類;(D-6)丙二醇單甲醚醋酸酯、丙二醇單乙醚醋酸酯、丙二醇單丙醚醋酸酯、丙二醇單丁醚醋酸酯等丙二醇單烷基醚醋酸酯類; (D-7)二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇乙基甲基醚等二乙二醇二烷基醚類;(D-8)二乙二醇單甲醚醋酸酯、二乙二醇單乙醚醋酸酯、二乙二醇單丙醚醋酸酯、二乙二醇單丁醚醋酸酯等二乙二醇單烷基醚醋酸酯類;(D-9)二丙二醇單甲醚、二丙二醇單乙醚、二丙二醇單丙醚、二丙二醇單丁醚等二丙二醇單烷基醚類;二丙二醇二甲醚、二丙二醇二乙醚、二丙二醇乙基甲基醚等二丙二醇二烷基醚類;(D-10)二丙二醇單甲醚醋酸酯、二丙二醇單乙醚醋酸酯、二丙二醇單丙醚醋酸酯、二丙二醇單丁醚醋酸酯等二丙二醇單烷基醚醋酸酯類;(D-11)乳酸甲酯、乳酸乙酯、乳酸正丙酯、乳酸異丙酯、乳酸正丁酯、乳酸異丁酯、乳酸正戊酯、乳酸異戊酯等乳酸酯類;(D-12)醋酸正丁酯、醋酸異丁酯、醋酸正戊酯、醋酸異戊酯、醋酸正己酯、醋酸2-乙基己酯、丙酸乙酯、丙酸正丙酯、丙酸異丙酯、丙酸正丁酯、丙酸異丁酯、丁酸甲酯、丁酸乙酯、丁酸正丙酯、丁酸異丙酯、丁酸正丁酯、丁酸異丁酯等脂肪族羧酸酯類;(D-13)羥基醋酸乙酯、2-羥基-2-甲基丙酸乙酯、2-羥基-3-甲基丁酸乙酯、甲氧基醋酸乙酯、乙氧基醋酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、醋酸3-甲氧基丁酯、醋酸3-甲基-3-甲氧基丁酯、丙酸3-甲基-3-甲氧基丁酯、丁酸3-甲基-3-甲氧基丁酯、乙醯醋酸甲酯、乙醯醋酸乙酯、丙酮酸甲酯、丙酮酸乙酯等其他酯類;(D-14)甲基乙基酮、甲基丙基酮、甲基-正丁基酮、甲基異丁基酮、2-庚酮、3-庚酮、4-庚酮、環己酮等酮類; (D-15)N-甲基甲醯胺、N,N-二甲基甲醯胺、N-甲基乙醯胺、N,N-二甲基乙醯胺、N-甲基吡咯烷酮等醯胺類;(D-16)γ-丁內酯等內酯類等。 The (D) solvent used in the photosensitive resin composition of the present invention may, for example, be (D-1) ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether or ethylene glycol. Ethylene glycol monoalkyl ethers such as monobutyl ether; (D-2) ethylene glycol dialkyl ethers such as ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol dipropyl ether; 3) ethylene glycol monomethyl ether acetate such as ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monopropyl ether acetate, ethylene glycol monobutyl ether acetate; -4) propylene glycol monomethyl ether such as propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether or propylene glycol monobutyl ether; (D-5) propylene glycol dimethyl ether, propylene glycol diethyl ether, diethylene glycol monomethyl ether , propylene glycol monoalkyl ether such as diethylene glycol monoethyl ether; (D-6) propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, propylene glycol monobutyl ether acetate, etc. Ethyl ether acetates; (D-7) diethylene glycol dialkyl ethers such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether; (D-8) diethylene glycol single Diethylene glycol monoalkyl ether acetates such as methyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monopropyl ether acetate, diethylene glycol monobutyl ether acetate; (D-9 Dipropylene glycol monoalkyl ethers such as dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monobutyl ether; dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, dipropylene glycol ethyl methyl ether Dipropylene glycol dialkyl ether; (D-10) dipropylene glycol monomethyl ether acetate, dipropylene glycol monoethyl ether acetate, dipropylene glycol monopropyl ether acetate, dipropylene glycol monobutyl ether acetate, etc. Ether acetate; (D-11) lactate such as methyl lactate, ethyl lactate, n-propyl lactate, isopropyl lactate, n-butyl lactate, isobutyl lactate, n-amyl lactate, isoamyl lactate (D-12) n-butyl acetate, isobutyl acetate, n-amyl acetate, isoamyl acetate, n-hexyl acetate, 2-ethylhexyl acetate, ethyl propionate, N-propyl acrylate, isopropyl propionate, n-butyl propionate, isobutyl propionate, methyl butyrate, ethyl butyrate, n-propyl butyrate, isopropyl butyrate, n-butyl butyrate , an aliphatic carboxylic acid ester such as isobutyl butyrate; (D-13) ethyl hydroxyacetate, ethyl 2-hydroxy-2-methylpropionate, ethyl 2-hydroxy-3-methylbutanoate, Ethyl methoxyacetate, ethyl ethoxyacetate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, 3-ethoxypropane Ethyl acetate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, 3-methyl-3-methoxybutyl propionate, 3-methyl-3 butyrate Other esters such as -methoxybutyl ester, ethyl acetate methyl acetate, ethyl acetate, methyl pyruvate, ethyl pyruvate; (D-14) methyl ethyl ketone, methyl propyl ketone, a ketone such as methyl-n-butyl ketone, methyl isobutyl ketone, 2-heptanone, 3-heptanone, 4-heptanone or cyclohexanone; (D-15) N-methylformamide, N,N-dimethylformamide, N-methylacetamide, N,N-dimethylacetamide, N-methylpyrrolidone, etc. Amines; (D-16) lactones such as γ-butyrolactone.
另外,視需要也可以向這些溶劑中進一步添加苄基乙基醚(benzyl ethyl ether)、二己醚、乙二醇單苯醚醋酸酯、二乙二醇單甲醚、二乙二醇單乙醚、異佛爾酮、己酸、辛酸、1-辛醇、1-壬醇、苄醇、茴香醚、醋酸苄酯、苯甲酸乙酯、草酸二乙酯、順丁烯二酸二乙酯、碳酸乙烯酯、碳酸丙烯酯等溶劑。這些溶劑可單獨使用1種、或將2種以上混合使用。可用於本發明的溶劑優選單獨使用1種、或併用2種,更優選併用2種,進而更優選併用丙二醇單烷基醚醋酸酯類與二乙二醇二烷基醚類。 Further, benzyl ethyl ether, dihexyl ether, ethylene glycol monophenyl ether acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether may be further added to these solvents as needed. , isophorone, caproic acid, caprylic acid, 1-octanol, 1-nonanol, benzyl alcohol, anisole, benzyl acetate, ethyl benzoate, diethyl oxalate, diethyl maleate, A solvent such as ethylene carbonate or propylene carbonate. These solvents may be used alone or in combination of two or more. The solvent which can be used in the present invention is preferably used singly or in combination of two or more. More preferably, two kinds are used in combination, and further, propylene glycol monoalkyl ether acetate and diethylene glycol dialkyl ether are more preferably used in combination.
相對於樹脂成分100重量份,本發明的感光性樹脂組成物中的(D)溶劑的含量優選50重量份~3,000重量份,更優選100重量份~2,000重量份,進而更優選150重量份~1,500重量份。 The content of the solvent (D) in the photosensitive resin composition of the present invention is preferably 50 parts by weight to 3,000 parts by weight, more preferably 100 parts by weight to 2,000 parts by weight, still more preferably 150 parts by weight to 100 parts by weight of the resin component. 1,500 parts by weight.
在本發明的正型感光性樹脂組成物中,除所述成分以外,可添加交聯劑、密接改良劑、鹼性化合物、界面活性劑、塑化劑、及熱自由基產生劑、抗氧化劑、及熱酸產生劑、紫外線吸收劑、增粘劑、以及有機或無機的防沉澱劑等公知的添加劑。 In the positive photosensitive resin composition of the present invention, a crosslinking agent, an adhesion improving agent, a basic compound, a surfactant, a plasticizer, a thermal radical generating agent, and an antioxidant may be added in addition to the above components. And known additives such as a thermal acid generator, an ultraviolet absorber, a thickener, and an organic or inorganic anti-precipitation agent.
<(E)密接改良劑> <(E) adhesion improver>
本發明的感光性樹脂組成物也可以含有(E)密接改良劑。可用於本發明的感光性樹脂組成物的(E)密接改良劑是提升成為基板的無機物,例如矽、氧化矽、氮化矽等矽化合物,金、銅、鋁等金屬與絕緣膜的密接性的化合物。具體而言,可列舉矽烷偶合劑、硫醇系化合物等。作為本發明中所使用的(E)密接改良劑的矽烷偶合劑是以界面的改性為目標者,並無特別限定,可使用公知的矽烷偶合劑。 The photosensitive resin composition of the present invention may contain (E) a adhesion improving agent. The (E) adhesion improver which can be used in the photosensitive resin composition of the present invention is an inorganic substance which is promoted as a substrate, for example, a ruthenium compound such as ruthenium, iridium oxide or ruthenium nitride, and adhesion between a metal such as gold, copper or aluminum and an insulating film. compound of. Specific examples thereof include a decane coupling agent, a thiol compound, and the like. The decane coupling agent which is the (E) adhesion improving agent used in the present invention is not particularly limited as long as it is a modification of the interface, and a known decane coupling agent can be used.
作為優選的矽烷偶合劑,例如可列舉:γ-胺基丙基三甲氧基矽烷、γ-胺基丙基三乙氧基矽烷、γ-縮水甘油氧基丙基三烷氧基矽烷、γ-縮水甘油氧基丙基二烷氧基矽烷、γ-甲基丙烯醯氧基丙基三烷氧基矽烷、γ-甲基丙烯醯氧基丙基二烷氧基矽烷、γ-氯丙基三烷氧基矽烷、γ-巰基丙基三烷氧基矽烷、β-(3,4-環氧環己基)乙基三烷氧基矽烷、乙烯基三烷氧基矽烷。這些矽烷偶合劑之中,更優選γ-縮水甘油氧基丙基三烷氧基矽烷或γ-甲基丙烯醯氧基丙基三烷氧基矽烷,進而更優選γ-縮水甘油氧基丙基三烷氧基矽烷。這些密接改良劑可單獨使用1種、或將2種以上組合使用。這些密接改良劑對於與基板的密接性的提升有效,並且對於與基板的錐角的調整也有效。 Preferred examples of the decane coupling agent include γ-aminopropyltrimethoxydecane, γ-aminopropyltriethoxydecane, γ-glycidoxypropyltrialkoxydecane, and γ-. Glycidoxypropyl dialkoxy decane, γ-methyl propylene methoxy propyl trialkoxy decane, γ-methyl propylene methoxy propyl dialkoxy decane, γ-chloropropyl three Alkoxydecane, γ-mercaptopropyltrialkoxydecane, β-(3,4-epoxycyclohexyl)ethyltrialkoxydecane, vinyltrialkoxydecane. Among these decane coupling agents, γ-glycidoxypropyl trialkoxy decane or γ-methacryloxypropyl trialkoxy decane is more preferable, and γ-glycidoxypropyl group is more preferable. Trialkoxydecane. These adhesion improving agents may be used alone or in combination of two or more. These adhesion improvers are effective for improving the adhesion to the substrate, and are also effective for adjusting the taper angle with the substrate.
相對於樹脂成分100重量份,本發明的感光性樹脂組成物中的(E)密接改良劑的含量優選0.1重量份~20重量份,更優選0.5重量份~10重量份。 The content of the (E) adhesion improving agent in the photosensitive resin composition of the present invention is preferably 0.1 parts by weight to 20 parts by weight, and more preferably 0.5 parts by weight to 10 parts by weight, based on 100 parts by weight of the resin component.
<(G)鹼性化合物> <(G) Basic Compound>
本發明的感光性樹脂組成物也可以含有(G)鹼性化合物。作為(G)鹼性化合物,可從化學增幅抗蝕劑中所使用的鹼性化合物中任意地選擇來使用。例如可列舉:脂肪族胺、芳香族胺、雜環式胺、氫氧化四級銨、羧酸的四級銨鹽等。 The photosensitive resin composition of the present invention may contain (G) a basic compound. The (G) basic compound can be arbitrarily selected from the basic compounds used in the chemical amplification resist. For example, an aliphatic amine, an aromatic amine, a heterocyclic amine, a quaternary ammonium hydroxide, a quaternary ammonium salt of a carboxylic acid, etc. are mentioned.
作為脂肪族胺,例如可列舉:三甲胺、二乙胺、三乙胺、二-正丙胺、三-正丙胺、二-正戊胺、三-正戊胺、二乙醇胺、三乙醇胺、二環己胺、二環己基甲胺等。 Examples of the aliphatic amine include trimethylamine, diethylamine, triethylamine, di-n-propylamine, tri-n-propylamine, di-n-pentylamine, tri-n-pentylamine, diethanolamine, triethanolamine, and bicyclol. Hexylamine, dicyclohexylmethylamine, and the like.
作為芳香族胺,例如可列舉:苯胺、苄胺、N,N-二甲基苯胺、二苯胺等。 Examples of the aromatic amine include aniline, benzylamine, N,N-dimethylaniline, and diphenylamine.
作為雜環式胺,例如可列舉:吡啶、2-甲基吡啶、4-甲基吡啶、 2-乙基吡啶、4-乙基吡啶、2-苯基吡啶、4-苯基吡啶、N-甲基-4-苯基吡啶、4-二甲基胺基吡啶、咪唑、苯并咪唑、4-甲基咪唑、2-苯基苯并咪唑、2,4,5-三苯基咪唑、煙鹼、煙鹼酸、煙鹼醯胺、喹啉、8-羥基喹啉(8-oxyquinoline)、吡嗪、吡唑、噠嗪、嘌呤、吡咯烷、呱啶、呱嗪、嗎啉、4-甲基嗎啉、1,5-二氮雜雙環[4.3.0]-5-壬烯、1,8-二氮雜雙環[5.3.0]-7-十一烯等。 Examples of the heterocyclic amine include pyridine, 2-methylpyridine, and 4-methylpyridine. 2-ethylpyridine, 4-ethylpyridine, 2-phenylpyridine, 4-phenylpyridine, N-methyl-4-phenylpyridine, 4-dimethylaminopyridine, imidazole, benzimidazole, 4-methylimidazole, 2-phenylbenzimidazole, 2,4,5-triphenylimidazole, nicotine, nicotinic acid, nicotinamide, quinoline, 8-hydroxyquinoline , pyrazine, pyrazole, pyridazine, anthracene, pyrrolidine, acridine, pyridazine, morpholine, 4-methylmorpholine, 1,5-diazabicyclo[4.3.0]-5-nonene, 1,8-diazabicyclo[5.3.0]-7-undecene.
作為氫氧化四級銨,例如可列舉:氫氧化四甲基銨、氫氧化四乙基銨、氫氧化四-正丁基銨、氫氧化四-正己基銨等。 Examples of the quaternary ammonium hydroxide include tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetra-n-butylammonium hydroxide, and tetra-n-hexylammonium hydroxide.
作為羧酸的四級銨鹽,例如可列舉:醋酸四甲基銨、苯甲酸四甲基銨、醋酸四-正丁基銨、苯甲酸四-正丁基銨等。 Examples of the quaternary ammonium salt of the carboxylic acid include tetramethylammonium acetate, tetramethylammonium benzoate, tetra-n-butylammonium acetate, and tetra-n-butylammonium benzoate.
可用於本發明的鹼性化合物可單獨使用1種,也可以併用2種以上,優選併用2種以上,更優選併用2種,進而更優選併用2種雜環式胺。 The basic compound which can be used in the present invention may be used singly or in combination of two or more kinds, and it is preferred to use two or more kinds in combination, and it is more preferred to use two kinds in combination, and it is more preferred to use two kinds of heterocyclic amines in combination.
相對於樹脂成分100重量份,本發明的感光性樹脂組成物中的(G)鹼性化合物的含量優選0.001重量份~1重量份,更優選0.005重量份~0.2重量份。 The content of the (G) basic compound in the photosensitive resin composition of the present invention is preferably 0.001 part by weight to 1 part by weight, more preferably 0.005 part by weight to 0.2 part by weight, per 100 parts by weight of the resin component.
<(H)界面活性劑> <(H) surfactant]
本發明的感光性樹脂組成物也可以含有(H)界面活性劑。作為(H)界面活性劑,可使用陰離子系、陽離子系、非離子系、或兩性的任一種,但優選的界面活性劑為非離子系界面活性劑。 The photosensitive resin composition of the present invention may contain a (H) surfactant. As the (H) surfactant, any of an anionic, cationic, nonionic or amphoteric surfactant may be used, but a preferred surfactant is a nonionic surfactant.
作為非離子系界面活性劑的例子,可列舉:聚氧乙烯高級烷基醚類、聚氧乙烯高級烷基苯醚類、聚氧乙烯二醇(polyoxyethyleneglycol)的高級脂肪酸二酯類、矽酮系、氟系界面活性劑。另外,可列舉以下商品名:KP(信越化學工業(股份)製造),Polyflow(波立芙流)(共榮社化學(股份)製造),Eftop(艾夫托普)(日本電材化成(JEMCO)公司製造), Megafac(美迦發)(迪愛生(DIC)(股份)製造),Fluorad(芙羅拉徳)(住友3M(股份)製造),Asahi Guard(朝日佳徳)、Surflon(莎芙龍)(旭硝子(股份)製造),PolyFox(波立佛克斯)(歐諾法(OMNOVA)公司製造)等各系列。 Examples of the nonionic surfactant include polyoxyethylene higher alkyl ethers, polyoxyethylene higher alkyl phenyl ethers, polyoxyethylene glycols, higher fatty acid diesters, and fluorenone. Fluorine surfactant. In addition, the following product names are listed: KP (manufactured by Shin-Etsu Chemical Co., Ltd.), Polyflow (manufactured by Kyoei Chemical Co., Ltd.), and Eftop (Japan Electronic Materials Co., Ltd. (JEMCO)) Manufacture), Megafac (Mega) (made by Di sheng (DIC)), Fluorad (made by Sumitomo 3M (share)), Asahi Guard (Asahi Kasuga), Surflon (Savron) (Asako (share) ) Manufacturing), PolyFox (made by OMNOVA) and other series.
另外,作為界面活性劑,可列舉如下的共聚物作為優選例,該共聚物含有由下述式(1)所表示的結構單元A及結構單元B,且將四氫呋喃(Tetrahydrofuran,THF)作為溶劑時,由凝膠滲透層析法所測定的聚苯乙烯換算的重量平均分子量(Mw)為1,000以上、10,000以下。 In addition, as a surfactant, a copolymer containing a structural unit A and a structural unit B represented by the following formula (1) and having tetrahydrofuran (THF) as a solvent is exemplified. The polystyrene-equivalent weight average molecular weight (Mw) measured by gel permeation chromatography is 1,000 or more and 10,000 or less.
所述共聚物的重量平均分子量(Mw)更優選1,500以上、5,000以下。 The weight average molecular weight (Mw) of the copolymer is more preferably 1,500 or more and 5,000 or less.
這些界面活性劑可單獨使用1種、或將2種以上混合使用。 These surfactants may be used alone or in combination of two or more.
相對於樹脂成分100重量份,本發明的感光性樹脂組成物中的(H)界面活性劑的添加量優選10重量份以下,更優選0.01重量份~10重量份,進而更優選0.01重量份~1重量份。 The amount of the (H) surfactant added to the photosensitive resin composition of the present invention is preferably 10 parts by weight or less, more preferably 0.01 parts by weight to 10 parts by weight, still more preferably 0.01 parts by weight to 100 parts by weight of the resin component. 1 part by weight.
<(I)塑化劑> <(I) plasticizer>
本發明的感光性樹脂組成物也可以含有(I)塑化劑。作為(I)塑化劑,例如可列舉:鄰苯二甲酸二丁酯、鄰苯二甲酸二辛酯、鄰苯二甲酸雙十二烷基酯(didodecyl phthalate)、聚乙二醇、甘油、二甲基甘油鄰苯二甲酸酯、酒石酸二丁酯、己二酸二辛酯、三乙醯基甘油等。 The photosensitive resin composition of the present invention may contain (I) a plasticizer. Examples of the (I) plasticizer include dibutyl phthalate, dioctyl phthalate, didodecyl phthalate, polyethylene glycol, and glycerin. Dimethyl glycerin phthalate, dibutyl tartrate, dioctyl adipate, triethylene glycerol, and the like.
相對於樹脂成分100重量份,本發明的感光性樹脂組成物中的(I)塑化劑的添加量優選0.1重量份~30重量份,更優選1重量份~10重量份。 The amount of the (I) plasticizer added to the photosensitive resin composition of the present invention is preferably 0.1 parts by weight to 30 parts by weight, more preferably 1 part by weight to 10 parts by weight, per 100 parts by weight of the resin component.
<(J)熱自由基產生劑> <(J) Thermal Radical Producer>
本發明的感光性樹脂組成物也可以含有(J)熱自由基產生劑,當含有如所述具有至少1個乙烯性不飽和雙鍵的化合物般的乙烯性不飽和化合物時,優選含有(J)熱自由基產生劑。作為本發明中的熱自由基產生劑,可使用公知的熱自由基產生劑。 The photosensitive resin composition of the present invention may contain (J) a thermal radical generating agent, and when it contains an ethylenically unsaturated compound having a compound having at least one ethylenically unsaturated double bond as described above, it is preferably contained (J). a thermal radical generator. As the thermal radical generator in the present invention, a known thermal radical generator can be used.
熱自由基產生劑是通過熱能而產生自由基,並使聚合性化合物的聚合反應開始或加以促進的化合物。通過添加熱自由基產生劑,有時所獲得的硬化膜變得更強韌,且耐熱性、耐溶劑性提升。 The thermal radical generating agent is a compound which generates a radical by thermal energy and starts or promotes a polymerization reaction of the polymerizable compound. By adding a thermal radical generator, the obtained cured film sometimes becomes stronger, and heat resistance and solvent resistance are improved.
作為優選的熱自由基產生劑,可列舉:芳香族酮類、鎓鹽化合 物、有機過氧化物、硫代化合物、六芳基聯咪唑化合物、酮肟酯化合物、硼酸酯化合物、嗪鎓(azinium)化合物、茂金屬化合物、活性酯化合物、具有碳鹵素鍵的化合物、偶氮系化合物、聯苄化合物等。(J)熱自由基產生劑可單獨使用1種,也可以併用2種以上。 Preferred examples of the thermal radical generator include aromatic ketones and sulfonium salts. , organic peroxide, thio compound, hexaarylbiimidazole compound, ketoxime compound, borate compound, azinium compound, metallocene compound, active ester compound, compound having a carbon halogen bond, An azo compound, a bibenzyl compound or the like. (J) The thermal radical generating agent may be used singly or in combination of two or more.
就提升膜物性的觀點而言,當將(A)聚合物設為100重量份時,本發明的感光性樹脂組成物中的(J)熱自由基產生劑的添加量優選0.01重量份~50重量份,更優選0.1重量份~20重量份,最優選0.5重量份~10重量份。 When the (A) polymer is 100 parts by weight, the amount of the (J) thermal radical generating agent in the photosensitive resin composition of the present invention is preferably 0.01 parts by weight to 50%. The parts by weight are more preferably 0.1 part by weight to 20 parts by weight, most preferably 0.5 part by weight to 10 parts by weight.
<(K)抗氧化劑> <(K)Antioxidant>
本發明的感光性樹脂組成物也可以含有(K)抗氧化劑。可含有公知的抗氧化劑作為(K)抗氧化劑。通過添加(K)抗氧化劑,具有如下的優點:可防止硬化膜的著色、或可減少由分解所引起的膜厚減少,另外,耐熱透明性優異。 The photosensitive resin composition of the present invention may contain (K) an antioxidant. A known antioxidant may be contained as the (K) antioxidant. By adding (K) an antioxidant, there is an advantage that coloring of a cured film can be prevented, or a film thickness reduction by decomposition can be reduced, and heat-resistant transparency is excellent.
作為此種抗氧化劑,例如可列舉:磷系抗氧化劑、醯肼類、受阻胺系抗氧化劑、硫系抗氧化劑、酚系抗氧化劑、抗壞血酸類、硫酸鋅、糖類、亞硝酸鹽、亞硫酸鹽、硫代硫酸鹽、羥胺衍生物等。這些抗氧化劑之中,就硬化膜的著色、膜厚減少的觀點而言,特優選酚系抗氧化劑。這些抗氧化劑可單獨使用1種,也可以將2種以上混合使用。 Examples of such an antioxidant include phosphorus-based antioxidants, hydrazines, hindered amine-based antioxidants, sulfur-based antioxidants, phenolic antioxidants, ascorbic acid, zinc sulfate, saccharides, nitrites, and sulfites. , thiosulfate, hydroxylamine derivatives, and the like. Among these antioxidants, a phenol-based antioxidant is particularly preferable from the viewpoint of coloring and film thickness reduction of the cured film. These antioxidants may be used alone or in combination of two or more.
作為酚系抗氧化劑的市售品,例如可列舉:Adekastab AO-60(艾迪科斯塔卜AO-60)、Adekastab AO-80(艾迪科斯塔卜AO-80)(以上,艾迪科(ADEKA)(股份)製造),Irganox 1098(伊拉加諾克斯1098)(日本汽巴(Ciba Japan)(股份)製造)。 As a commercial item of a phenolic antioxidant, Adekastab AO-60 (Adi Costab AO-60), Adekastab AO-80 (Adi Costab AO-80) (The above, Adico ( ADEKA) (manufactured by the company), Irganox 1098 (Ilagana Knox 1098) (manufactured by Ciba Japan (stock)).
相對於感光性樹脂組成物的總固體成分,(K)抗氧化劑的含量優選0.1質量%~6質量%,更優選0.2質量%~5質量%,特優選0.5質量 %~4質量%。通過設為該範圍內,所形成的膜可獲得充分的透明性、且圖案形成時的感光度也變得良好。 The content of the (K) antioxidant is preferably 0.1% by mass to 6% by mass, more preferably 0.2% by mass to 5% by mass, and particularly preferably 0.5% by mass based on the total solid content of the photosensitive resin composition. %~4% by mass. When it is set in this range, the film formed can obtain sufficient transparency, and the sensitivity at the time of pattern formation also becomes favorable.
另外,也可以將「高分子添加劑的新進展(日刊工業新聞社(股份))」中所記載的各種紫外線吸收劑、或金屬鈍化劑等作為抗氧化劑以外的添加劑,添加至本發明的感光性樹脂組成物中。 In addition, various ultraviolet absorbers, metal passivators, and the like described in "New Development of Polymer Additives (Nikkei Industrial News Co., Ltd.)" may be added as additives other than antioxidants to the photosensitivity of the present invention. In the resin composition.
<(L)交聯劑> <(L) Crosslinker>
視需要,本發明的感光性樹脂組成物優選含有交聯劑(L)。作為交聯劑(L),例如可添加以下所述的分子內具有2個以上的環氧基或氧雜環丁基的化合物、含有烷氧基甲基的交聯劑、具有至少1個乙烯性不飽和雙鍵的化合物。通過添加交聯劑(L),可使硬化膜變成更牢固的膜。可添加以下的化合物作為交聯劑。 The photosensitive resin composition of the present invention preferably contains a crosslinking agent (L) as needed. As the crosslinking agent (L), for example, a compound having two or more epoxy groups or oxetanyl groups in the molecule described below, a crosslinking agent containing an alkoxymethyl group, and at least one ethylene may be added. A compound of a sexually unsaturated double bond. By adding a crosslinking agent (L), the cured film can be made into a stronger film. The following compounds may be added as a crosslinking agent.
<分子內具有2個以上的環氧基的化合物> <Compound having two or more epoxy groups in the molecule>
作為分子內具有2個以上的環氧基的化合物的具體例,可列舉:雙酚A型環氧樹脂、雙酚F型環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、脂肪族環氧樹脂等。 Specific examples of the compound having two or more epoxy groups in the molecule include a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, a phenol novolak type epoxy resin, and a cresol novolak type ring. Oxygen resin, aliphatic epoxy resin, and the like.
這些化合物可作為市售品而獲得。例如,作為雙酚A型環氧樹脂,可列舉JER827、JER828、JER834、JER1001、JER1002、JER1003、JER1055、JER1007、JER1009、JER1010(以上,日本環氧樹脂(Japan Epoxy Resins)(股份)製造),EPICLON860(艾皮克隆860)、EPICLON1050(艾皮克隆1050)、EPICLON1051(艾皮克隆1051)、EPICLON1055(艾皮克隆1055)(以上,迪愛生(股份)製造)等,作為雙酚F型環氧樹脂,可列舉JER806、JER807、JER4004、JER4005、JER4007、JER4010(以上,日本環氧樹脂(股份)製造),EPICLON830(艾皮克隆830)、EPICLON835(艾皮克隆835)(以上,迪愛生(股份)製造),LCE-21、RE-602S(以上, 日本化藥(股份)製造)等,作為苯酚酚醛清漆型環氧樹脂,可列舉JER152、JER154、JER157S65、JER157S70(以上,日本環氧樹脂(股份)製造),EPICLON N-740(艾皮克隆N-740)、EPICLON N-770(艾皮克隆N-770)、EPICLON N-775(艾皮克隆N-775)(以上,迪愛生(股份)製造)等,作為甲酚酚醛清漆型環氧樹脂,可列舉EPICLON N-660(艾皮克隆N-660)、EPICLON N-665(艾皮克隆N-665)、EPICLON N-670(艾皮克隆N-670)、EPICLON N-673(艾皮克隆N-673)、EPICLON N-680(艾皮克隆N-680)、EPICLON N-690(艾皮克隆N-690)、EPICLON N-695(艾皮克隆N-695)(以上,迪愛生(股份)製造),EOCN-1020(以上,日本化藥(股份)製造)等,作為脂肪族環氧樹脂,可列舉ADEKA RESIN EP-4080S(艾迪科樹脂EP-4080S)、ADEKA RESIN EP-4085S(艾迪科樹脂EP-4085S)、ADEKA RESIN EP-4088S(艾迪科樹脂EP-4088S)(以上,艾迪科(股份)製造),Celloxide2021P(西蘿克塞徳2021P)、Celloxide2081(西蘿克塞徳2081)、Celloxide2083(西蘿克塞徳2083)、Celloxide2085(西蘿克塞徳2085)、EHPE3150、EPOLEAD PB 3600(艾波立徳PB 3600)、EPOLEAD PB 4700(艾波立徳PB 4700)(以上,大賽璐(Daicel)化學工業(股份)製造)等。除此以外,可列舉:ADEKA RESIN EP-4000S(艾迪科樹脂EP-4000S)、ADEKA RESIN EP-4003S(艾迪科樹脂EP-4003S)、ADEKA RESIN EP-4010S(艾迪科樹脂EP-4010S)、ADEKA RESIN EP-4011S(艾迪科樹脂EP-4011S)(以上,艾迪科(股份)製造),NC-2000、NC-3000、NC-7300、XD-1000、EPPN-501、EPPN-502(以上,艾迪科(股份)製造)等。這些化合物可單獨使用1種、或將2種以上組合使用。 These compounds are available as commercial products. For example, examples of the bisphenol A type epoxy resin include JER827, JER828, JER834, JER1001, JER1002, JER1003, JER1055, JER1007, JER1009, and JER1010 (above, Japan Epoxy Resins (share)). EPICLON 860 (Epilon 860), EPICLON 1050 (Epiclon 1050), EPICLON 1051 (Epiclon 1051), EPICLON 1055 (Epiclon 1055) (above, manufactured by Di Ai Sheng (share)), etc., as bisphenol F-type epoxy Examples of the resin include JER806, JER807, JER4004, JER4005, JER4007, JER4010 (above, manufactured by Nippon Epoxy Co., Ltd.), EPICLON 830 (Epicon 830), and EPICLON 835 (Epicon 835) (above, Di Aisheng (share) ))), LCE-21, RE-602S (above, As a phenol novolac type epoxy resin, JER152, JER154, JER157S65, JER157S70 (above, manufactured by Nippon Epoxy Resin Co., Ltd.), EPICLON N-740 (Epilon N -740), EPICLON N-770 (Epiclon N-770), EPICLON N-775 (Epilon N-775) (above, manufactured by Di Aisheng (share)), etc., as cresol novolak type epoxy resin Examples include EPICLON N-660 (Epiclon N-660), EPICLON N-665 (Epilon N-665), EPICLON N-670 (Epiclon N-670), EPICLON N-673 (Epiclon) N-673), EPICLON N-680 (Epiclon N-680), EPICLON N-690 (Epiclon N-690), EPICLON N-695 (Epicon N-695) (above, Di Aisheng (share (manufacturing), EOCN-1020 (above, manufactured by Nippon Kayaku Co., Ltd.), etc., as the aliphatic epoxy resin, ADEKA RESIN EP-4080S (Adico resin EP-4080S), ADEKA RESIN EP-4085S ( Adico Resin EP-4085S), ADEKA RESIN EP-4088S (Adico Resin EP-4088S) (above, manufactured by Eddy Co., Ltd.), Celloxide 2021P (West Roxie 2021P), Celloxide2081 (Western Samuel 2081), Celloxide2083 ( West Roxie 2083), Celloxide2085 (West Roxie 2085), EHPE3150, EPOLEAD PB 3600 (Apollo PB 3600), EPOLEAD PB 4700 (Apollo PB 4700) (above, Daicel Chemical) Industrial (share) manufacturing, etc. In addition, ADEKA RESIN EP-4000S, ADEKA RESIN EP-4003S, ADEKA RESIN EP-4010S, ADEKA RESIN EP-4010S ), ADEKA RESIN EP-4011S (Adico Resin EP-4011S) (above, manufactured by Eddy Co., Ltd.), NC-2000, NC-3000, NC-7300, XD-1000, EPPN-501, EPPN- 502 (above, manufactured by Aidike (share)), etc. These compounds may be used alone or in combination of two or more.
這些化合物之中,作為優選的化合物,可列舉:雙酚A型環氧樹脂、雙酚F型環氧樹脂、脂肪族環氧樹脂、苯酚酚醛清漆型環氧樹脂、 甲酚酚醛清漆型環氧樹脂。特優選雙酚A型環氧樹脂、苯酚酚醛清漆型環氧樹脂、脂肪族環氧樹脂。 Among these compounds, preferred examples of the compound include a bisphenol A epoxy resin, a bisphenol F epoxy resin, an aliphatic epoxy resin, and a phenol novolak epoxy resin. Cresol novolac type epoxy resin. A bisphenol A type epoxy resin, a phenol novolak type epoxy resin, and an aliphatic epoxy resin are particularly preferable.
<分子內具有2個以上的氧雜環丁基的化合物> <Compound having two or more oxetanyl groups in the molecule>
作為分子內具有2個以上的氧雜環丁基的化合物的具體例,可使用OXT-121、OXT-221、OX-SQ、PNOX(以上,東亞合成(股份)製造)。 Specific examples of the compound having two or more oxetanyl groups in the molecule include OXT-121, OXT-221, OX-SQ, and PNOX (above, manufactured by Toagosei Co., Ltd.).
當將樹脂成分的總量設為100重量份時,具有環氧基或氧雜環丁基的化合物在感光性樹脂組成物中的添加量優選1重量份~50重量份,更優選3重量份~30重量份。 When the total amount of the resin component is 100 parts by weight, the compound having an epoxy group or oxetanyl group is preferably added in an amount of from 1 part by weight to 50 parts by weight, more preferably 3 parts by weight, based on the photosensitive resin composition. ~30 parts by weight.
<含有烷氧基甲基的交聯劑> <Alkoxymethyl group-containing crosslinking agent>
作為含有烷氧基甲基的交聯劑,優選烷氧基甲基化三聚氰胺、烷氧基甲基化苯并胍胺、烷氧基甲基化甘脲及烷氧基甲基化脲等。這些交聯劑分別通過將羥甲基化三聚氰胺、羥甲基化苯并胍胺、羥甲基化甘脲、或羥甲基化脲的羥甲基變換成烷氧基甲基而獲得。該烷氧基甲基的種類並無特別限定,例如可列舉甲氧基甲基、乙氧基甲基、丙氧基甲基、丁氧基甲基等,但就逸氣的產生量的觀點而言,特優選甲氧基甲基。這些交聯性化合物之中,作為優選的交聯性化合物,可列舉烷氧基甲基化三聚氰胺、烷氧基甲基化苯并胍胺、烷氧基甲基化甘脲,就透明性的觀點而言,特優選烷氧基甲基化甘脲。 The alkoxymethyl group-containing crosslinking agent is preferably an alkoxymethylated melamine, an alkoxymethylated benzoguanamine, an alkoxymethylated glycoluril or an alkoxymethylated urea. These cross-linking agents are each obtained by converting a methylol group of methylolated melamine, methylolated benzoguanamine, methylolated glycoluril or methylolated urea to an alkoxymethyl group. The type of the alkoxymethyl group is not particularly limited, and examples thereof include a methoxymethyl group, an ethoxymethyl group, a propoxymethyl group, and a butoxymethyl group. In particular, a methoxymethyl group is particularly preferred. Among these crosslinkable compounds, preferred examples of the crosslinkable compound include alkoxymethylated melamine, alkoxymethylated benzoguanamine, and alkoxymethylated glycoluril, which are transparent. From the viewpoint, alkoxymethylated glycoluril is particularly preferred.
這些含有烷氧基甲基的交聯劑可作為市售品而獲得,例如可優選使用Cymel300(賽美爾300)、Cymel301(賽美爾301)、Cymel303(賽美爾303)、Cymel370(賽美爾370)、Cymel325(賽美爾325)、Cymel327(賽美爾327)、Cymel701(賽美爾701)、Cymel266(賽美爾266)、Cymel267(賽美爾267)、Cymel238(賽美爾238)、Cymel1141(賽美爾1141)、Cymel272(賽美爾272)、Cymel202(賽美爾202)、Cymel1156(賽美爾1156)、 Cymel1158(賽美爾1158)、Cymel1123(賽美爾1123)、Cymel1170(賽美爾1170)、Cymel1174(賽美爾1174)、CymelUFR65(賽美爾UFR65)(以上,三井氰胺(Mitsui Cyanamid)(股份)製造),Nikalac MX-750(尼卡拉克MX-750)、Nikalac MX-032(尼卡拉克MX-032)、Nikalac MX-706(尼卡拉克MX-706)、Nikalac MX-708(尼卡拉克MX-708)、Nikalac MX-40(尼卡拉克MX-40)、Nikalac MX-31(尼卡拉克MX-31)、Nikalac MX-270(尼卡拉克MX-270)、Nikalac MX-280(尼卡拉克MX-280)、Nikalac MX-290(尼卡拉克MX-290)、Nikalac MS-11(尼卡拉克MS-11)、Nikalac MW-30HM(尼卡拉克MW-30HM)、Nikalac MW-100LM(尼卡拉克MW-100LM)、Nikalac MW-390(尼卡拉克MW-390)(以上,三和化學(Sanwa Chemical)(股份)製造)等。 These alkoxymethyl group-containing crosslinking agents are commercially available, and for example, Cymel 300 (Semmel 300), Cymel 301 (Semmel 301), Cymel 303 (Semmel 303), Cymel 370 (race) can be preferably used. Meier 370), Cymel325 (Semmel 325), Cymel327 (Semmel 327), Cymel701 (Semmel 701), Cymel266 (Semmel 266), Cymel267 (Semel 267), Cymel238 (Semel) 238), Cymel1141 (Semel 1141), Cymel272 (Semel 272), Cymel 202 (Semel 202), Cymel 1156 (Semel 1156), Cymel 1158 (Semel 1158), Cymel 1123 (Semel 1123), Cymel 1170 (Semel 1170), Cymel 1174 (Semel 1174), Cymel UFR65 (Semmel UFR65) (above, Mitsui Cyanamid) Manufactured by the company), Nikalac MX-750 (Nikarak MX-750), Nikalac MX-032 (Nikarak MX-032), Nikalac MX-706 (Nikarak MX-706), Nikalac MX-708 (Ni Karak MX-708), Nikalac MX-40 (Nikarak MX-40), Nikalac MX-31 (Nikarak MX-31), Nikalac MX-270 (Nikarak MX-270), Nikalac MX-280 (Nikarak MX-280), Nikalac MX-290 (Nikarak MX-290), Nikalac MS-11 (Nikarak MS-11), Nikalac MW-30HM (Nikarak MW-30HM), Nikalac MW -100LM (Nikarak MW-100LM), Nikalac MW-390 (Nikarak MW-390) (above, manufactured by Sanwa Chemical Co., Ltd.).
相對於樹脂成分100重量份,在本發明的感光性樹脂組成物中使用含有烷氧基甲基的交聯劑時,含有烷氧基甲基的交聯劑的添加量優選0.05重量~50重量份,更優選0.5重量~10重量份。通過在該範圍內添加,可獲得顯影時的優選的鹼溶解性、及硬化後的膜的優異的耐溶劑性。 When a crosslinking agent containing an alkoxymethyl group is used for the photosensitive resin composition of the present invention with respect to 100 parts by weight of the resin component, the amount of the crosslinking agent containing an alkoxymethyl group is preferably 0.05 to 50% by weight. It is more preferably 0.5 to 10 parts by weight. By adding in this range, it is possible to obtain a preferable alkali solubility at the time of development and an excellent solvent resistance of the film after curing.
<具有至少1個乙烯性不飽和雙鍵的化合物> <Compound having at least one ethylenically unsaturated double bond>
作為具有至少1個乙烯性不飽和雙鍵的化合物,可優選使用單官能(甲基)丙烯酸酯、二官能(甲基)丙烯酸酯、三官能以上的(甲基)丙烯酸酯等(甲基)丙烯酸酯化合物。 As the compound having at least one ethylenically unsaturated double bond, a monofunctional (meth) acrylate, a difunctional (meth) acrylate, a trifunctional or higher (meth) acrylate or the like (methyl) can be preferably used. Acrylate compound.
作為單官能(甲基)丙烯酸酯,例如可列舉:(甲基)丙烯酸2-羥基乙酯、卡必醇(甲基)丙烯酸酯、(甲基)丙烯酸異冰片酯、(甲基)丙烯酸3-甲氧基丁酯、鄰苯二甲酸2-(甲基)丙烯醯氧基乙基-2-羥基丙酯等。 Examples of the monofunctional (meth) acrylate include 2-hydroxyethyl (meth)acrylate, carbitol (meth)acrylate, isobornyl (meth)acrylate, and (meth)acrylic acid 3. - methoxybutyl ester, 2-(methyl) propylene methoxyethyl 2-hydroxypropyl phthalate, and the like.
作為二官能(甲基)丙烯酸酯,例如可列舉:乙二醇(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、聚丙二醇 二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、雙苯氧基乙醇茀二丙烯酸酯等。 Examples of the difunctional (meth) acrylate include ethylene glycol (meth) acrylate, 1,6-hexane diol di(meth) acrylate, and 1,9-nonanediol bis (methyl). Acrylate, polypropylene glycol Di(meth)acrylate, tetraethylene glycol di(meth)acrylate, bisphenoxyethanoloxime diacrylate, and the like.
作為三官能以上的(甲基)丙烯酸酯,例如可列舉:三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、三((甲基)丙烯醯氧基乙基)磷酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等。 Examples of the trifunctional or higher (meth) acrylate include trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, and tris((meth)acryloxyethyl) Phosphate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, and the like.
這些具有至少1個乙烯性不飽和雙鍵的化合物可單獨使用1種、或將2種以上組合使用。 These compounds having at least one ethylenically unsaturated double bond may be used alone or in combination of two or more.
相對於樹脂成分100重量份,本發明的感光性樹脂組成物中的具有至少1個乙烯性不飽和雙鍵的化合物的使用比例優選50重量份以下,更優選30重量份以下。通過以此種比例含有具有至少1個乙烯性不飽和雙鍵的化合物,可提升由本發明的感光性樹脂組成物所獲得的絕緣膜的耐熱性及表面硬度等。當添加具有至少1個乙烯性不飽和雙鍵的化合物時,優選添加(J)熱自由基產生劑。 The use ratio of the compound having at least one ethylenically unsaturated double bond in the photosensitive resin composition of the present invention is preferably 50 parts by weight or less, and more preferably 30 parts by weight or less, based on 100 parts by weight of the resin component. By containing a compound having at least one ethylenically unsaturated double bond in such a ratio, heat resistance, surface hardness, and the like of the insulating film obtained from the photosensitive resin composition of the present invention can be improved. When a compound having at least one ethylenically unsaturated double bond is added, it is preferred to add (J) a thermal radical generator.
以質量換算計,相對於總固體成分,本發明的正型感光性樹脂組成物優選至少在0.1質量%~10質量%的範圍內包含所述光酸產生劑(B)、且在合計為40質量%~95質量%的範圍內包含樹脂(A)。進而,相對於總固體成分,更優選在合計為40質量%~95質量%的範圍內包含樹脂(A),在0.1質量%~10質量%的範圍內包含光酸產生劑(B),且在3質量%~40質量%的範圍內包含交聯劑(D)。 The positive photosensitive resin composition of the present invention preferably contains the photoacid generator (B) in an amount of at least 0.1% by mass to 10% by mass based on the total solid content, and is 40 in total. The resin (A) is contained in the range of % by mass to 95% by mass. Furthermore, it is more preferable to contain the resin (A) in a total range of 40% by mass to 95% by mass, and the photoacid generator (B) in a range of 0.1% by mass to 10% by mass based on the total solid content, and The crosslinking agent (D) is contained in the range of 3 to 40% by mass.
<增感劑> <sensitizer>
本發明的感光性樹脂組成物優選在與光酸產生劑(B)的組合中含有增感劑,以促進光酸產生劑的分解。增感劑吸收光化射線或放射線而成為電子激發狀態。成為電子激發狀態的增感劑與光酸產生劑接觸,而產 生電子移動、能量移動、發熱等作用。由此,光酸產生劑產生化學變化而分解,並生成酸。作為優選的增感劑的例子,可列舉屬於以下的化合物類、且在350 nm~450 nm的波段的任一者中具有吸收波長的化合物。 The photosensitive resin composition of the present invention preferably contains a sensitizer in combination with the photoacid generator (B) to promote decomposition of the photoacid generator. The sensitizer absorbs actinic rays or radiation and becomes an electronically excited state. a sensitizer that becomes an electronically excited state is in contact with a photoacid generator Electron movement, energy movement, heat, etc. Thereby, the photoacid generator undergoes a chemical change to decompose and generate an acid. Examples of preferred sensitizers include compounds belonging to the following compounds and having an absorption wavelength in any of the wavelength bands of 350 nm to 450 nm.
多核芳香族類(例如芘、苝、聯三伸苯、蒽、9,10-二丁氧基蒽、9,10-二乙氧基蒽、3,7-二甲氧基蒽、9,10-二丙氧基蒽)、氧雜蒽類(例如螢光素、曙紅、赤蘚紅、玫瑰紅B、孟加拉玫瑰紅)、氧雜蒽酮類(例如氧雜蒽酮、硫雜蒽酮、二甲基硫雜蒽酮、二乙基硫雜蒽酮)、花青類(例如硫雜羰花青、氧雜羰花青)、部花青素類(例如部花青素、羰部花青素)、若丹菁類、氧雜菁類、噻嗪類(例如硫堇、亞甲基藍、甲苯胺藍)、吖啶類(例如吖啶橙、氯黃素、吖啶黃)、吖啶酮類(例如吖啶酮、10-丁基-2-氯吖啶酮)、蒽醌類(例如蒽醌)、方酸類(例如方酸)、苯乙烯基類、鹼性苯乙烯基類(例如2-[2-[4-(二甲基胺基)苯基]乙烯基]苯并惡唑)、香豆素類(例如7-二乙基胺基-4-甲基香豆素、7-羥基-4-甲基香豆素、2,3,6,7-四氫-9-甲基-1H,5H,11H[1]苯并吡喃并[6,7,8-ij]喹嗪-11-酮)。 Polynuclear aromatics (eg, ruthenium, osmium, triphenylene, anthracene, 9,10-dibutoxyanthracene, 9,10-diethoxyanthracene, 3,7-dimethoxyanthracene, 9,10) -dipropoxypurine), xanthones (eg luciferin, eosin, erythrosine, rose red B, rose bengal), xanthones (eg xanthones, thioxanthone) , dimethyl thioxanthone, diethyl thia fluorenone), cyanines (such as thiacarbocyanine, oxacarbocyanine), procyanidins (such as procyanidins, carbonyls) Anthocyanins), rhodamines, oxaphthalocyanines, thiazides (such as thioindigo, methylene blue, toluidine blue), acridines (such as acridine orange, chlorferrin, acridine yellow), acridine Ketones (eg acridone, 10-butyl-2-chloroacridone), terpenoids (eg hydrazine), squaraines (eg squaraine), styryls, basic styrenics ( For example, 2-[2-[4-(dimethylamino)phenyl]vinyl]benzoxazole), coumarins (eg 7-diethylamino-4-methylcoumarin, 7-Hydroxy-4-methylcoumarin, 2,3,6,7-tetrahydro-9-methyl-1H,5H,11H[1]benzopyrano[6,7,8-ij] Quinazine-11-one).
這些增感劑之中,優選多核芳香族類、吖啶酮類、苯乙烯基類、鹼性苯乙烯基類、香豆素類,更優選多核芳香族類。多核芳香族類之中,最優選蒽衍生物。 Among these sensitizers, polynuclear aromatics, acridones, styrenes, basic styrenes, and coumarins are preferable, and polynuclear aromatics are more preferable. Among the polynuclear aromatics, an anthracene derivative is most preferred.
(硬化膜的形成方法) (Method of forming a cured film)
其次,對本發明的硬化膜的形成方法進行說明。 Next, a method of forming the cured film of the present invention will be described.
本發明的硬化膜的形成方法的特徵在於包括以下的(1)~(5)的步驟。 The method for forming a cured film of the present invention is characterized by comprising the following steps (1) to (5).
(1)將本發明的感光性樹脂組成物應用在基板上的步驟; (2)從所應用的感光性樹脂組成物中去除溶劑的步驟; (3)利用光化射線進行曝光的步驟; (4)利用水性顯影液進行顯影的步驟; (5)進行熱硬化的步驟(後烘烤步驟)。 (1) a step of applying the photosensitive resin composition of the present invention to a substrate; (2) a step of removing a solvent from the applied photosensitive resin composition; (3) a step of performing exposure using actinic rays; (4) a step of performing development using an aqueous developing solution; (5) A step of performing thermal hardening (post-baking step).
以下依次對各步驟進行說明。 Each step will be described in order below.
在(1)的步驟中,將本發明的感光性樹脂組成物應用(通常為塗布)在基板上而製成含有溶劑的濕潤膜。 In the step (1), the photosensitive resin composition of the present invention is applied (usually applied) to a substrate to form a wet film containing a solvent.
若在加熱步驟前加入全面照射光化射線的步驟,則可利用通過照射光化射線所產生的酸來促進交聯反應。 If a step of completely irradiating the actinic ray is added before the heating step, the acid generated by the irradiation of the actinic ray can be utilized to promote the crosslinking reaction.
其次,對使用本發明的正型感光性樹脂組成物的硬化膜的形成方法進行具體說明。 Next, a method of forming a cured film using the positive photosensitive resin composition of the present invention will be specifically described.
在(2)的溶劑去除步驟中,通過減壓(真空)及/或加熱而從所應用的所述膜中去除溶劑,從而在基板上形成乾燥膜。 In the solvent removal step of (2), the solvent is removed from the applied film by depressurization (vacuum) and/or heating to form a dried film on the substrate.
在(3)的曝光步驟中,對所獲得的塗膜照射波長為300 nm以上、450 nm以下的光化射線。在該步驟中,(B)光酸產生劑分解並產生酸。(A)成分中所含有的酸分解性基因所產生的酸的觸媒作用而得到水解,從而生成羧基或酚性羥基。通過對所獲得的膜照射光化射線,光酸產生劑分解並產生酸。通過所產生的酸的觸媒作用,樹脂(A)中所含有的由通式(A2')所表示的構成單元中的酸解離性基因水解反應而解離,並生成羧基。繼而,通過使用鹼性顯影液進行顯影,將包含具有容易溶解於鹼性顯影液中的羧基的樹脂的曝光部去除,而形成正像。 In the exposure step of (3), the obtained coating film is irradiated with actinic rays having a wavelength of 300 nm or more and 450 nm or less. In this step, (B) the photoacid generator decomposes and generates an acid. The acid generated by the acid-decomposable gene contained in the component (A) is hydrolyzed to form a carboxyl group or a phenolic hydroxyl group. By irradiating the obtained film with actinic rays, the photoacid generator decomposes and generates an acid. The acid dissociation gene hydrolysis reaction in the structural unit represented by the general formula (A2') contained in the resin (A) is dissociated by the catalytic action of the generated acid to form a carboxyl group. Then, by performing development using an alkaline developing solution, the exposed portion including the resin having a carboxyl group which is easily dissolved in the alkaline developing solution is removed to form a positive image.
以下表示該水解反應的反應式。 The reaction formula of this hydrolysis reaction is shown below.
在生成有酸觸媒的區域中,為了加快所述水解反應,視需要可進行曝光後加熱處理:曝光後烘烤(Post Exposure Bake)(以下,也稱為「PEB」)。通過PEB,可促進來自酸分解性基的羧基或酚性羥基的生成。 In the region where the acid catalyst is formed, in order to accelerate the hydrolysis reaction, post-exposure heat treatment: Post Exposure Bake (hereinafter also referred to as "PEB") may be performed as needed. The formation of a carboxyl group or a phenolic hydroxyl group derived from an acid-decomposable group can be promoted by PEB.
本發明中的由式(1)所表示的單體單元中的酸分解性基由於酸分解的活化能低,容易因曝光所產生的源自光酸產生劑的酸而分解,並產生羧基或酚性羥基,因此未必進行PEB,也可以通過顯影而形成正像。 The acid-decomposable group in the monomer unit represented by the formula (1) in the present invention has low activation energy due to acid decomposition, is easily decomposed by an acid derived from a photoacid generator generated by exposure, and generates a carboxyl group or Since the phenolic hydroxyl group is not necessarily PEB, it can be formed into a positive image by development.
再者,也可以在比較低的溫度下進行PEB,由此不產生交聯反應,而促進酸分解性基的水解。進行PEB時的溫度優選30℃以上、130℃以下,更優選40℃以上、110℃以下,特優選50℃以上、80℃以下。 Further, PEB can also be carried out at a relatively low temperature, whereby hydrolysis of the acid-decomposable group is promoted without causing a crosslinking reaction. The temperature at the time of PEB is preferably 30° C. or higher and 130° C. or lower, more preferably 40° C. or higher and 110° C. or lower, and particularly preferably 50° C. or higher and 80° C. or lower.
在(4)的進行顯影的步驟中,使用鹼性顯影液對具有已遊離的羧基或酚性羥基的共聚物進行顯影。將包含具有容易溶解於鹼性顯影液中的羧基或酚性羥基的樹脂組成物的曝光部區域去除,由此形成正像。 In the step of performing development in (4), a copolymer having a free carboxyl group or a phenolic hydroxyl group is developed using an alkaline developing solution. The exposed portion region containing the resin composition having a carboxyl group or a phenolic hydroxyl group which is easily dissolved in the alkaline developing solution is removed, thereby forming a positive image.
在(5)的進行後烘烤的步驟中,通過對所獲得的正像進行加熱,可使單體單元(a1)中的酸分解性基進行熱分解而生成羧基或酚性羥基,並與單體單元(a2)的交聯基進行交聯,由此可形成硬化膜。該加熱優選加熱至150℃以上的高溫,更優選加熱至180℃~250℃,特優選加熱至200℃~250℃。加熱時間可根據加熱溫度等而適宜設定,但優選設為10分鐘~90分鐘的範圍內。 In the step of post-baking in (5), by heating the obtained positive image, the acid-decomposable group in the monomer unit (a1) can be thermally decomposed to form a carboxyl group or a phenolic hydroxyl group, and The crosslinking group of the monomer unit (a2) is crosslinked, whereby a cured film can be formed. The heating is preferably carried out to a high temperature of 150 ° C or higher, more preferably to 180 ° C to 250 ° C, and particularly preferably to 200 ° C to 250 ° C. The heating time can be appropriately set depending on the heating temperature and the like, but is preferably in the range of 10 minutes to 90 minutes.
若在後烘烤步驟之前加入對顯影圖案全面照射光化射線,優選紫外線的步驟,則可利用通過照射光化射線所產生的酸來促進交聯反應。 If a step of completely irradiating the developing pattern with actinic rays, preferably ultraviolet rays, is added before the post-baking step, the acid generated by irradiating the actinic rays can be utilized to promote the crosslinking reaction.
其次,對使用本發明的感光性樹脂組成物的硬化膜的形成方法進行具體說明。 Next, a method of forming a cured film using the photosensitive resin composition of the present invention will be specifically described.
<感光性樹脂組成物的製備方法> <Method for Preparing Photosensitive Resin Composition>
以規定的比例且以任意的方法將各種成分混合,然後進行攪拌 溶解來製備感光性樹脂組成物。例如,也可以在事先使各個成分溶解於溶劑中而製成溶液後,將這些成分以規定的比例混合來製備樹脂組成物。如以上般製備的組成物溶液也可以在使用孔徑為0.2 μm的過濾器等進行過濾後,供於使用。 Mixing the ingredients in a prescribed ratio and in an arbitrary manner, followed by stirring The photosensitive resin composition was prepared by dissolving. For example, a resin composition may be prepared by dissolving each component in a solvent in advance to prepare a solution, and then mixing these components in a predetermined ratio. The composition solution prepared as described above may be used after being filtered using a filter having a pore size of 0.2 μm or the like.
<應用步驟及溶劑去除步驟> <Application step and solvent removal step>
將感光性樹脂組成物應用在規定的基板上,通過減壓及/或加熱(預烘烤)來去除溶劑,由此可形成所期望的乾燥塗膜。作為所述基板,例如在液晶顯示元件的製造中,可例示設置偏光板,進而視需要設置黑色矩陣層、彩色濾光片層,進而設置透明導電電路層而成的玻璃板等。將感光性樹脂組成物應用在基板上的方法並無特別限定,例如可使用狹縫塗布法、噴霧法、輥塗法、旋轉塗布法等方法。其中,就適合於大型基板這一觀點而言,優選狹縫塗布法。若以大型基板來製造,則生產性高而優選。此處所謂大型基板,是指各邊為1 m以上的大小的基板。 The photosensitive resin composition is applied to a predetermined substrate, and the solvent is removed by pressure reduction and/or heating (prebaking), whereby a desired dried coating film can be formed. In the production of the liquid crystal display device, for example, a polarizing plate is provided, and a black matrix layer, a color filter layer, and a transparent conductive circuit layer are provided as needed. The method of applying the photosensitive resin composition to the substrate is not particularly limited, and for example, a method such as a slit coating method, a spray method, a roll coating method, or a spin coating method can be used. Among them, a slit coating method is preferred from the viewpoint of being suitable for a large substrate. When it manufactures with a large substrate, productivity is high, and it is preferable. Here, the large-sized substrate refers to a substrate having a size of 1 m or more on each side.
另外,(2)溶劑去除步驟的加熱條件是在未曝光部中的樹脂成分中的單體單元(a1)中,酸分解性基分解,且不使樹脂成分可溶解於鹼性顯影液中的範圍,也根據各成分的種類或調配比而不同,但優選在80℃~130℃下加熱30秒~120秒左右。 In addition, (2) the heating condition of the solvent removal step is that the acid-decomposable group is decomposed in the monomer unit (a1) in the resin component in the unexposed portion, and the resin component is not soluble in the alkaline developing solution. The range varies depending on the type of each component or the blending ratio, but it is preferably heated at 80 ° C to 130 ° C for about 30 seconds to 120 seconds.
<曝光步驟及顯影步驟(圖案形成方法)> <Exposure step and development step (pattern formation method)>
在曝光步驟中,經由具有規定的圖案的遮罩,對設置有塗膜的基板照射光化射線。在曝光步驟後,視需要進行加熱處理(PEB),然後在顯影步驟中,使用鹼性顯影液將曝光部區域去除而形成影像圖案。 In the exposure step, the substrate provided with the coating film is irradiated with actinic rays through a mask having a predetermined pattern. After the exposure step, heat treatment (PEB) is performed as needed, and then, in the development step, the exposed portion region is removed using an alkaline developer to form an image pattern.
在利用光化射線的曝光中,可使用低壓水銀燈、高壓水銀燈、超高壓水銀燈、化學燈、發光二極體(Light Emitting Diode,LED)光源、准分子雷射產生裝置等,可優選使用g射線(436 nm)、i射線(365 nm)、 h射線(405 nm)等具有300 nm以上、450 nm以下的波長的光化射線。另外,視需要也可以通過如長波長截止濾波器、短波長截止濾波器、帶通濾波器般的分光濾波器來調整照射光。 In the exposure using actinic rays, a low pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a chemical lamp, a light emitting diode (LED) light source, an excimer laser generating device, or the like can be used, and g rays can be preferably used. (436 nm), i-ray (365 nm), An actinic ray having a wavelength of 300 nm or more and 450 nm or less, such as h-ray (405 nm). Further, the illumination light may be adjusted by a spectral filter such as a long wavelength cut filter, a short wavelength cut filter, or a band pass filter as needed.
優選在顯影步驟中所使用的顯影液中含有鹼性化合物。作為鹼性化合物,例如可使用:氫氧化鋰、氫氧化鈉、氫氧化鉀等鹼金屬氫氧化物類;碳酸鈉、碳酸鉀等鹼金屬碳酸鹽類;重碳酸鈉、重碳酸鉀等鹼金屬重碳酸鹽類;氫氧化四甲基銨、氫氧化四乙基銨、氫氧化膽鹼等氫氧化銨類;矽酸鈉、偏矽酸鈉等的水溶液。另外,也可以將向所述鹼類的水溶液中添加適當量甲醇或乙醇等水溶性有機溶劑或界面活性劑而成的水溶液用作顯影液。 It is preferred that the developer used in the developing step contains a basic compound. As the basic compound, for example, an alkali metal hydroxide such as lithium hydroxide, sodium hydroxide or potassium hydroxide; an alkali metal carbonate such as sodium carbonate or potassium carbonate; or an alkali metal such as sodium bicarbonate or potassium bicarbonate can be used. Bicarbonate; ammonium hydroxide such as tetramethylammonium hydroxide, tetraethylammonium hydroxide or choline hydroxide; aqueous solution of sodium citrate or sodium metasilicate. Further, an aqueous solution obtained by adding an appropriate amount of a water-soluble organic solvent such as methanol or ethanol or a surfactant to the aqueous solution of the base may be used as the developer.
顯影液的pH優選10.0~14.0。 The pH of the developer is preferably from 10.0 to 14.0.
顯影時間優選30秒~180秒,另外,顯影的方法可為覆液(puddle)顯影法、浸漬法等任一種方法。顯影後,可進行30秒~90秒的流水清洗,而形成所期望的圖案。 The development time is preferably from 30 seconds to 180 seconds, and the development method may be any one of a puddle development method and a dipping method. After development, a running water rinse of 30 seconds to 90 seconds can be performed to form a desired pattern.
<後烘烤步驟(交聯步驟)> <Post-baking step (cross-linking step)>
使用加熱板或烘箱等加熱裝置,在規定的溫度,例如180℃~250℃下,以規定的時間,例如若在加熱板上則為5分鐘~60分鐘,若為烘箱則為30分鐘~90分鐘,對與通過顯影而獲得的未曝光區域相對應的圖案進行加熱處理,由此使樹脂成分中的酸分解性基分解,而產生羧基或酚性羥基,然後與交聯性基進行反應而進行交聯,由此可形成耐熱性、硬度等優異的保護膜或層間絕緣膜。另外,當進行加熱處理時,也可以在氮氣環境下進行,由此提升透明性。 Use a heating device such as a hot plate or an oven at a predetermined temperature, for example, 180 ° C to 250 ° C for a predetermined period of time, for example, 5 minutes to 60 minutes on a hot plate, or 30 minutes to 90 minutes for an oven. In a minute, the pattern corresponding to the unexposed area obtained by the development is heat-treated, whereby the acid-decomposable group in the resin component is decomposed to generate a carboxyl group or a phenolic hydroxyl group, and then reacted with the crosslinkable group. By crosslinking, a protective film or an interlayer insulating film excellent in heat resistance, hardness, and the like can be formed. Further, when the heat treatment is performed, it can also be carried out under a nitrogen atmosphere, thereby improving transparency.
再者,優選在加熱處理之前,利用光化射線對形成有圖案的基板進行再曝光後,進行後烘烤(再曝光/後烘烤),由此從存在於未曝光部分 中的(B)成分產生酸,並使其作為促進交聯步驟的觸媒發揮功能。 Further, it is preferred that after the heat treatment, the substrate on which the pattern is formed is re-exposed by actinic rays, and then post-baking (re-exposure/post-baking) is performed, thereby being present from the unexposed portion. The component (B) in the middle produces an acid and functions as a catalyst for promoting the crosslinking step.
即,本發明的硬化膜的形成方法優選在顯影步驟與後烘烤步驟之間,包括利用光化射線進行再曝光的再曝光步驟。再曝光步驟中的曝光只要利用與所述曝光步驟相同的方法來進行即可,在所述再曝光步驟中,優選對基板的通過本發明的感光性樹脂組成物而形成有膜之側進行全面曝光。 That is, the method of forming the cured film of the present invention is preferably between the developing step and the post-baking step, and includes a re-exposure step of performing re-exposure using actinic rays. The exposure in the re-exposure step may be carried out by the same method as the exposure step, and in the re-exposure step, it is preferable to comprehensively form the side of the substrate on which the film is formed by the photosensitive resin composition of the present invention. exposure.
再曝光步驟的優選的曝光量為100 mJ/cm2~1,000 mJ/cm2。 The preferred exposure amount of the re-exposure step is from 100 mJ/cm 2 to 1,000 mJ/cm 2 .
通過本發明的感光性樹脂組成物,可獲得絕緣性優異、在高溫下進行烘烤時也具有高透明性的層間絕緣膜。使用本發明的感光性樹脂組成物而成的層間絕緣膜具有高透明性,且硬化膜物性優異,因此對於有機EL顯示裝置或液晶顯示裝置的用途有用。 According to the photosensitive resin composition of the present invention, an interlayer insulating film which is excellent in insulating properties and has high transparency even when baked at a high temperature can be obtained. The interlayer insulating film obtained by using the photosensitive resin composition of the present invention has high transparency and is excellent in physical properties of a cured film, and thus is useful for use in an organic EL display device or a liquid crystal display device.
作為本發明的有機EL顯示裝置或液晶顯示裝置,除具有使用所述本發明的感光性樹脂組成物所形成的平坦化膜或層間絕緣膜以外,並無特別限制,可列舉採用各種構造的公知的各種有機EL顯示裝置或液晶顯示裝置。 The organic EL display device or the liquid crystal display device of the present invention is not particularly limited as long as it has a planarizing film or an interlayer insulating film formed using the photosensitive resin composition of the present invention, and various structures are known. Various organic EL display devices or liquid crystal display devices.
另外,本發明的感光性樹脂組成物及本發明的硬化膜並不限定於所述用途,可用於各種用途。例如,除平坦化膜或層間絕緣膜以外,也可以適宜地用於彩色濾光片的保護膜、或用以將液晶顯示裝置中的液晶層的厚度保持為固定的間隔件(spacer)、或固體攝影元件中設置在彩色濾光片上的微透鏡等。 Further, the photosensitive resin composition of the present invention and the cured film of the present invention are not limited to the above applications, and can be used in various applications. For example, in addition to the planarization film or the interlayer insulating film, a protective film for a color filter or a spacer for maintaining the thickness of the liquid crystal layer in the liquid crystal display device to be fixed, or A microlens or the like provided on a color filter in the solid-state imaging element.
圖1表示有機EL顯示裝置的一例的構成概念圖。表示底部發光型的有機EL顯示裝置中的基板的示意剖面圖,且具有平坦化膜4。 FIG. 1 is a conceptual diagram showing an example of an organic EL display device. A schematic cross-sectional view of a substrate in a bottom emission type organic EL display device, and having a planarization film 4.
在玻璃基板6上形成底閘型的TFT1,並在覆蓋該TFT1的狀態下形成包含Si3N4的絕緣膜3。在絕緣膜3上形成此處省略了圖示的接觸孔 後,經由該接觸孔而在絕緣膜3上形成連接於TFT1的配線2(高度為1.0 μm)。配線2是用以將TFT1間、或將其後的步驟中形成的有機EL元件與TFT1加以連接的線。 A bottom gate type TFT 1 is formed on the glass substrate 6, and an insulating film 3 containing Si 3 N 4 is formed in a state of covering the TFT 1. After the contact hole (not shown) is formed on the insulating film 3, the wiring 2 (having a height of 1.0 μm) connected to the TFT 1 is formed on the insulating film 3 via the contact hole. The wiring 2 is a wire for connecting the organic EL element formed between the TFTs 1 or in the subsequent step and the TFT 1.
進而,為了使由配線2的形成所產生的凹凸平坦化,在埋入由配線2所產生的凹凸的狀態下,在絕緣膜3上形成平坦化膜4。 Further, in order to planarize the unevenness caused by the formation of the wiring 2, the planarizing film 4 is formed on the insulating film 3 in a state in which the unevenness generated by the wiring 2 is buried.
在平坦化膜4上形成底部發光型的有機EL元件。即,使包含ITO的第一電極5經由接觸孔7連接於配線2而形成在平坦化膜4上。另外,第一電極5相當於有機EL元件的陽極。 A bottom emission type organic EL element is formed on the planarization film 4. That is, the first electrode 5 including ITO is connected to the wiring 2 via the contact hole 7 to be formed on the planarization film 4. Further, the first electrode 5 corresponds to the anode of the organic EL element.
形成覆蓋第一電極5的周緣的形狀的絕緣膜8,通過設置該絕緣膜8,可防止第一電極5與其後的步驟中所形成的第二電極之間的短路。 The insulating film 8 which covers the shape of the periphery of the first electrode 5 is formed, and by providing the insulating film 8, the short circuit between the first electrode 5 and the second electrode formed in the subsequent step can be prevented.
進而,雖然圖1中未圖示,但經由所期望的圖案遮罩而依次進行蒸鍍來設置空穴傳輸層、有機發光層、電子傳輸層,繼而,在基板上方的整個面上形成包含Al的第二電極,然後通過使用密封用玻璃板與紫外線硬化型環氧樹脂進行貼合來密封,而獲得在各有機EL元件上連接用以對其進行驅動的TFT1而成的主動矩陣型的有機EL顯示裝置。 Further, although not shown in FIG. 1, the hole transport layer, the organic light-emitting layer, and the electron transport layer are provided by sequentially performing vapor deposition through a desired pattern mask, and then Al is formed on the entire upper surface of the substrate. The second electrode is then sealed by bonding with a glass plate for sealing and an ultraviolet curable epoxy resin, and an active matrix type organic body obtained by connecting TFT1 for driving the organic EL elements to drive them is obtained. EL display device.
圖2是表示主動矩陣方式的液晶顯示裝置10的一例的概念剖面圖。該彩色液晶顯示裝置10為背面具有背光單元12的液晶面板,液晶面板配置有TFT16的元件,所述TFT16的元件與配置在貼附有偏光膜的2片玻璃基板14、玻璃基板15之間的所有畫素相對應。在形成於玻璃基板上的各元件中,通過形成在硬化膜17中的接觸孔18而配線有形成畫素電極的ITO透明電極19。在ITO透明電極19上設置有液晶20的層、及配置有黑色矩陣的RGB彩色濾光片22。 FIG. 2 is a conceptual cross-sectional view showing an example of an active matrix type liquid crystal display device 10. The color liquid crystal display device 10 is a liquid crystal panel having a backlight unit 12 on the back surface, and a liquid crystal panel is provided with elements of the TFT 16, and elements of the TFT 16 are disposed between two glass substrates 14 and a glass substrate 15 to which a polarizing film is attached. All pixels correspond. Among the elements formed on the glass substrate, an ITO transparent electrode 19 on which a pixel electrode is formed is wired through a contact hole 18 formed in the cured film 17. A layer of the liquid crystal 20 and an RGB color filter 22 in which a black matrix is disposed are provided on the ITO transparent electrode 19.
作為本發明的有機EL顯示裝置及液晶顯示裝置所具備的TFT(Thin-Film Transistor)的具體例,可列舉:非晶矽-TFT、低溫多晶矽-TFT、 氧化物半導體TFT等。本發明的硬化膜由於電特性優異,因此可與這些TFT組合後優選使用。 Specific examples of the TFT (Thin-Film Transistor) included in the organic EL display device and the liquid crystal display device of the present invention include amorphous germanium-TFT and low-temperature polysilicon-TFT. Oxide semiconductor TFT or the like. Since the cured film of the present invention is excellent in electrical characteristics, it can be preferably used in combination with these TFTs.
另外,作為本發明的液晶顯示裝置可採用的液晶驅動方式,可列舉:扭曲向列(Twisted Nematic,TN)方式、垂直配向(Vertical Alignment,VA)方式、共面切換(In-Plane Switching,IPS)方式、邊緣場切換(Fringes Field Switching,FFS)方式、光學補償彎曲(Optically Compensated Bend,OCB)方式等。 Further, examples of the liquid crystal driving method which can be employed in the liquid crystal display device of the present invention include a twisted nematic (TN) method, a vertical alignment (VA) method, and a coplanar switching (In-Plane Switching, IPS). ), Fringes Field Switching (FFS) mode, Optically Compensated Bend (OCB) mode, etc.
另外,作為本發明的液晶顯示裝置可採用的液晶配向膜的具體的配向方式,可列舉摩擦配向法、光配向方式等。另外,也可以通過日本專利特開2003-149647號公報或日本專利特開2011-257734號公報中所記載的聚合物穩定配向(Polymer Sustained Alignment,PSA)技術而得到聚合物配向支持。 In addition, as a specific alignment method of the liquid crystal alignment film which can be used for the liquid crystal display device of the present invention, a rubbing alignment method, a light alignment method, and the like can be given. Further, the polymer alignment support can be obtained by the Polymer Sustained Alignment (PSA) technique described in JP-A-2003-149647 or JP-A-2011-257734.
以下,列舉實施例來更具體地說明本發明。只要不脫離本發明的主旨,則以下的實施例中所示的材料、使用量、比例、處理內容、處理程式等可適宜變更。因此,本發明的範圍並不限定於以下所示的具體例。再者,只要事先無特別說明,則「份」、「%」為質量基準。 Hereinafter, the present invention will be more specifically described by way of examples. The materials, the amounts used, the ratios, the processing contents, the processing procedures, and the like shown in the following examples can be appropriately changed without departing from the gist of the invention. Therefore, the scope of the present invention is not limited to the specific examples shown below. In addition, "parts" and "%" are quality standards unless otherwise specified.
在以下的合成例中,以下的符號分別表示以下的化合物。 In the following synthesis examples, the following symbols represent the following compounds, respectively.
V-65:2,2'-偶氮雙(2,4-二甲基戊腈)(和光純藥工業製造) V-65: 2,2'-azobis(2,4-dimethylvaleronitrile) (manufactured by Wako Pure Chemical Industries, Ltd.)
V-601:二甲基-2,2'-偶氮雙(丙酸2-甲酯)(和光純藥工業製造) V-601: dimethyl-2,2'-azobis(2-methyl propionate) (manufactured by Wako Pure Chemical Industries, Ltd.)
MAEVE:甲基丙烯酸1-乙氧基乙酯 MAEVE: 1-ethoxyethyl methacrylate
MATHF:甲基丙烯酸四氫-2H-呋喃-2-基酯 MATHF: tetrahydro-2H-furan-2-yl methacrylate
MATHP:甲基丙烯酸四氫-2H-吡喃-2-基酯 MATHP: tetrahydro-2H-pyran-2-yl methacrylate
NBMA:正丁氧基甲基丙烯醯胺(NBMA,東京化成製造) NBMA: n-butoxymethyl acrylamide (NBMA, manufactured by Tokyo Chemical Industry Co., Ltd.)
GMA:甲基丙烯酸縮水甘油酯 GMA: glycidyl methacrylate
St:苯乙烯 St: Styrene
MMA:甲基丙烯酸甲酯 MMA: Methyl methacrylate
MAA:甲基丙烯酸 MAA: Methacrylic acid
EDM:二乙二醇乙基甲基醚(東邦化學工業製造,Hisolve EDM(亥梭卜EDM)) EDM: Diethylene glycol ethyl methyl ether (manufactured by Toho Chemical Industry, Hisolve EDM)
OXE-30:甲基丙烯酸(3-乙基氧雜環丁烷-3-基)甲酯(大阪有機化學工業(股份)製造) OXE-30: (3-ethyloxetane-3-yl)methyl methacrylate (Manufactured by Osaka Organic Chemical Industry Co., Ltd.)
DCPM:甲基丙烯酸(三環[5.2.1.02,6]癸烷-8-基)酯 DCPM: methacrylic acid (tricyclo[5.2.1.0 2,6 ]decane-8-yl) ester
(a3-1)~(a3-3)、(a3-5)~(a3-7)、(a3-9)、(a3-10)、(a3-14)、(a3-16)為下述化合物。 (a3-1)~(a3-3), (a3-5)~(a3-7), (a3-9), (a3-10), (a3-14), (a3-16) are as follows Compound.
(x-1)、(x-2)、(x-3)、(x-4)為下述化合物。 (x-1), (x-2), (x-3), and (x-4) are the following compounds.
<聚合物C-2的合成> <Synthesis of Polymer C-2>
將二乙二醇乙基甲基醚(東邦化學工業製造,Hisolve EDM(亥梭卜EDM),36 g)作為溶劑而加入至三口燒瓶中,在氮氣環境下升溫至70℃。在氮氣氣流下,將甲基丙烯酸縮水甘油酯34.7 g(244 mmol)、甲基丙烯酸甲酯1.63 g(16.3 mmol)、Light Acrylate HO-a-HH(輕丙烯酸酯HO-a-HH)(共榮社製造,7.04 g,26.06 mmol)、苯乙烯4.07 g(39.08 mmol)的混合溶液加熱至70℃。一面對該混合溶液進行攪拌,一面歷時2.5小時滴加自由基聚合起始劑V-65(和光純藥工業(股份)製造,3.64 g)及二乙二醇乙基甲基醚(35.6 g)的混合溶液。滴加結束後,在70℃下反應5小時,由此獲得粘合劑a-1的二乙二醇乙基甲基醚溶液(固體成分濃度:40 wt%)。所獲得的聚合物C-2的重量平均分子量為9,000。 Diethylene glycol ethyl methyl ether (manufactured by Toho Chemical Industries, Hisolve EDM, 36 g) was added as a solvent to a three-necked flask, and the temperature was raised to 70 ° C under a nitrogen atmosphere. Glycidyl methacrylate 34.7 g (244 mmol), methyl methacrylate 1.63 g (16.3 mmol), Light Acrylate HO-a-HH (light acrylate HO-a-HH) under a nitrogen stream A mixed solution of 7.04 g, 26.06 mmol of styrene and 4.07 g of styrene (39.08 mmol) was heated to 70 °C. While stirring the mixed solution, a radical polymerization initiator V-65 (manufactured by Wako Pure Chemical Industries, Ltd., 3.64 g) and diethylene glycol ethyl methyl ether (35.6 g) were added dropwise over 2.5 hours. a mixed solution. After completion of the dropwise addition, the mixture was reacted at 70 ° C for 5 hours to obtain a diethylene glycol ethyl methyl ether solution (solid content concentration: 40 wt%) of the binder a-1. The obtained polymer C-2 had a weight average molecular weight of 9,000.
<MATHF的合成> <Synthesis of MATHF>
先將甲基丙烯酸(86 g,1 mol)冷卻至15℃,然後添加樟腦磺酸(4.6 g,0.02 mol)。向該溶液中滴加2-二氫呋喃(71 g,1 mol,1.0當量)。攪拌1小時後,添加飽和碳酸氫鈉(500 mL),並利用醋酸乙酯(500 mL)進行萃取,利用硫酸鎂進行乾燥後,將不溶物過濾,然後在40℃以下進行減壓濃縮,對殘渣的黃色油狀物進行減壓蒸餾,而獲得作為無色油狀物的沸點(bp.)54℃~56℃/3.5 mmHg餾分的甲基丙烯酸四氫-2H-呋喃-2-基酯(MATHF)125 g(產率為80%)。 Methacrylic acid (86 g, 1 mol) was first cooled to 15 ° C, then camphorsulfonic acid (4.6 g, 0.02 mol) was added. To the solution was added dropwise 2-dihydrofuran (71 g, 1 mol, 1.0 eq.). After stirring for 1 hour, saturated sodium hydrogencarbonate (500 mL) was added, and extracted with ethyl acetate (500 mL), dried over magnesium sulfate, and then filtered, and then concentrated under reduced pressure at 40 ° C. The yellow oil of the residue was distilled under reduced pressure to give tetrahydro-2H-furan-2-yl methacrylate as a colorless oil (bp.) 54 ° C to 56 ° C / 3.5 mmHg fraction (MATHF) 125 g (yield 80%).
<聚合物A-1的合成> <Synthesis of Polymer A-1>
將二乙二醇乙基甲基醚(東邦化學工業製造,Hisolve EDM(亥梭卜EDM),43 g)作為溶劑而加入至三口燒瓶中,在氮氣環境下升溫至90℃。歷時2小時向該溶液中滴加作為單體成分的甲基丙烯酸1-乙氧基乙酯(MAEVE,20.61 g)、正丁氧基甲基丙烯醯胺(NBMA,東京化成製造,14.58 g)、Light Acrylate HO-a-HH(輕丙烯酸酯HO-a-HH)(共榮社製造, 19.81 g)、苯乙烯(St,和光純藥工業製造,3.39 g),以及作為聚合起始劑的二甲基-2,2'-偶氮雙(丙酸2-甲醋)(V-601,和光純藥工業製造,6.00 g,相對於單體為8 mol%)、二乙二醇乙基甲基醚(東邦化學工業製造,Hisolve EDM(亥梭卜EDM),43 g),並使它們溶解。滴加結束後攪拌2小時。向該溶液中進一步添加V-601(1.5 g,相對於單體為2 mol%),進而攪拌2小時,然後結束反應。由此獲得聚合物A-1。重量平均分子量為16000。 Diethylene glycol ethyl methyl ether (manufactured by Toho Chemical Industries, Hisolve EDM, 43 g) was added as a solvent to a three-necked flask, and the temperature was raised to 90 ° C under a nitrogen atmosphere. 1-Ethyl methacrylate (MAEVE, 20.61 g) and n-butoxymethyl acrylamide (NBMA, manufactured by Tokyo Chemical Industry, 14.58 g) as a monomer component were added dropwise to the solution over 2 hours. , Light Acrylate HO-a-HH (light acrylate HO-a-HH) (manufactured by Kyoeisha, 19.81 g), styrene (St., manufactured by Wako Pure Chemical Industries, Ltd., 3.39 g), and dimethyl-2,2'-azobis(2-methylacetate) as a polymerization initiator (V-601) , manufactured by Wako Pure Chemical Industries, 6.00 g, 8 mol% relative to the monomer, diethylene glycol ethyl methyl ether (manufactured by Toho Chemical Industries, Hisolve EDM, 43 g), and They dissolve. After the completion of the dropwise addition, the mixture was stirred for 2 hours. Further, V-601 (1.5 g, 2 mol% based on the monomer) was added to the solution, and the mixture was further stirred for 2 hours, and then the reaction was terminated. Thus, the polymer A-1 was obtained. The weight average molecular weight was 16,000.
如下述表中所示般變更單體種類等,並同樣地合成聚合物A-2~聚合物A-24、聚合物A'-1~聚合物A'-5、及聚合物C-1、聚合物C-3~聚合物C-5。 The monomer type and the like were changed as shown in the following table, and the polymer A-2 to the polymer A-24, the polymer A'-1 to the polymer A'-5, and the polymer C-1 were synthesized in the same manner. Polymer C-3~Polymer C-5.
(感光性樹脂組成物的製備) (Preparation of photosensitive resin composition)
以成為表中記載的固體成分比的方式將成分溶解混合,利用口徑為0.2 μm的聚四氟乙烯製過濾器進行過濾,而獲得實施例1的感光性樹脂組成物。再者,溶劑使用丙二醇單甲醚醋酸酯/二乙二醇乙基甲基醚/1,3-丁二醇二醋酸酯=60/37/3(重量比)的混合溶劑,且以粘度變成5 mPa.s的方式進行調整。 The components were dissolved and mixed so as to have a solid content ratio as described in the table, and filtered through a filter made of polytetrafluoroethylene having a diameter of 0.2 μm to obtain a photosensitive resin composition of Example 1. Further, the solvent used was a mixed solvent of propylene glycol monomethyl ether acetate / diethylene glycol ethyl methyl ether / 1,3-butylene glycol diacetate = 60 / 37 / 3 (weight ratio), and the viscosity became 5 mPa. s way to adjust.
將實施例1中所使用的各化合物變更成表4~表7中所記載的化合物,除此以外,與實施例1同樣地製備。 The same procedure as in Example 1 was carried out except that each of the compounds used in Example 1 was changed to the compounds described in Tables 4 to 7.
表示實施例、比較例中所使用的各化合物的略號的詳細情況如下所述。 The details of the abbreviations of the respective compounds used in the examples and comparative examples are as follows.
B-1:PAG-103(巴斯夫(BASF)公司製造) B-1: PAG-103 (manufactured by BASF)
B-2:PAI-101(汽巴精化(Ciba Specialty Chemicals)公司製造) B-2: PAI-101 (manufactured by Ciba Specialty Chemicals)
B-3:下述所示的結構(其後說明合成例) B-3: Structure shown below (hereinafter, a synthesis example will be described)
B-4:下述所示的結構(其後說明合成例) B-4: Structure shown below (hereinafter, a synthesis example will be described)
<B-3的合成> <Synthesis of B-3>
作為B-3所表示的化合物(α-(甲基磺醯氧基亞胺基)-2-苯基乙腈)如以下般合成。 The compound (α-(methylsulfonyloxyimino)-2-phenylacetonitrile) represented by B-3 was synthesized as follows.
[α-(羥基亞胺基)-2-苯基乙腈的合成] [Synthesis of [α-(hydroxyimino)-2-phenylacetonitrile]
使苯基乙腈5.85 g(東京化成公司製造)混合在四氫呋喃:50 ml(和光純藥公司製造)中,然後置於冰浴中來將反應液冷卻至5℃以下。繼而,滴加SM-28(甲醇鈉28%的甲醇溶液,和光純藥公司製造)11.6 g,在冰浴下攪拌30分鐘來進行反應。繼而,一面將內溫保持為20℃以下一面滴加亞硝酸異戊酯7.03 g(東京化成公司製造),滴加結束後使反應液在室溫下反應1小時。將所獲得的反應液投入至溶解有氫氧化鈉1 g的水150 mL中並使其完全溶解,繼而添加醋酸乙酯100 ml來進行分液,獲得約180 ml的具有目標物的水層。進而,再次添加醋酸乙酯100 ml,利用濃鹽酸使水層變成pH為3以下的酸性,然後對產物進行萃取、濃縮。若利用己烷對所 獲得的粗結晶進行清洗,則以63%的產率獲得α-(羥基亞胺基)-2-苯基乙腈4.6 g。 5.85 g of phenylacetonitrile (manufactured by Tokyo Chemical Industry Co., Ltd.) was mixed in tetrahydrofuran: 50 ml (manufactured by Wako Pure Chemical Industries, Ltd.), and then placed in an ice bath to cool the reaction liquid to 5 ° C or lower. Then, 11.6 g of SM-28 (sodium methoxide 28% in methanol, manufactured by Wako Pure Chemical Industries, Ltd.) was added dropwise, and the mixture was stirred for 30 minutes in an ice bath to carry out a reaction. Then, while maintaining the internal temperature at 20 ° C or lower, 7.03 g of isoamyl nitrite (manufactured by Tokyo Chemical Industry Co., Ltd.) was added dropwise, and after the completion of the dropwise addition, the reaction solution was allowed to react at room temperature for 1 hour. The obtained reaction liquid was placed in 150 mL of water in which 1 g of sodium hydroxide was dissolved and completely dissolved, and then 100 ml of ethyl acetate was added to carry out liquid separation to obtain about 180 ml of an aqueous layer having a target substance. Further, 100 ml of ethyl acetate was again added, and the aqueous layer was made acidic with a pH of 3 or less by using concentrated hydrochloric acid, and then the product was extracted and concentrated. If hexane is used The obtained crude crystals were washed, and then 4.6 g of α-(hydroxyimino)-2-phenylacetonitrile was obtained in a yield of 63%.
[α-(甲基磺醯氧基亞胺基)-2-苯基乙腈(化合物B-3)的合成] [Synthesis of [α-(methylsulfonyloxyimino)-2-phenylacetonitrile (Compound B-3)]
使α-(羥基亞胺基)-2-苯基乙腈11.5 g溶解在四氫呋喃:100 ml(和光純藥公司製造)中,然後置於冰浴中來將反應液冷卻至5℃以下。繼而,滴加甲烷磺醯氯9.9 g(和光純藥公司製造),繼而一面將內溫保持為20℃以下一面滴加三乙胺9.55 g(和光純藥公司製造),然後在冰浴下攪拌1小時來進行反應。 11.5 g of α-(hydroxyimino)-2-phenylacetonitrile was dissolved in tetrahydrofuran: 100 ml (manufactured by Wako Pure Chemical Industries, Ltd.), and then placed in an ice bath to cool the reaction liquid to 5 ° C or lower. Then, 9.9 g of methane sulfonium chloride (manufactured by Wako Pure Chemical Industries, Ltd.) was added dropwise, and then the internal temperature was kept below 20 ° C while adding 9.55 g of triethylamine (manufactured by Wako Pure Chemical Industries, Ltd.), followed by stirring in an ice bath. The reaction was carried out in 1 hour.
將所獲得的反應液滴加至水500 mL中,並在室溫下攪拌一小時。若對所獲得的粉末狀的析出物進行過濾、乾燥,則以90%的產率獲得α-(甲基磺醯氧基亞胺基)-2-苯基乙腈(化合物B-5)16 g。該化合物的H-NMR光譜顯示產物為肟結構異構物(順/反(syn/anti))的混合物,其存在比為syn:anti=25/75。 The obtained reaction liquid was added to 500 mL of water, and stirred at room temperature for one hour. When the obtained powdery precipitate was filtered and dried, α-(methylsulfonyloxyimino)-2-phenylacetonitrile (Compound B-5) 16 g was obtained in a yield of 90%. . H-NMR spectroscopy of the compound showed the product to be a mixture of oxime structural isomers (syn/anti) with a ratio of syn:anti = 25/75.
<B-4的合成> <Synthesis of B-4>
根據日本專利特表2002-528451號公報的段落號[0108]中所記載的方法,合成α-(對甲苯磺醯氧基亞胺基)苯基乙腈(化合物B-4)。 Α-(p-Toluenesulfonyloxyimino)phenylacetonitrile (Compound B-4) was synthesized according to the method described in Paragraph No. [0108] of JP-A-2002-528451.
B-5:下述所示的結構(其後說明合成例) B-5: Structure shown below (hereinafter, a synthesis example will be described)
B-6:下述所示的結構(其後說明合成例) B-6: Structure shown below (hereinafter, a synthesis example will be described)
B-7:下述所示的結構(其後說明合成例) B-7: Structure shown below (hereinafter, a synthesis example will be described)
B-8:下述所示的結構(其後說明合成例) B-8: Structure shown below (hereinafter, a synthesis example will be described)
<B-5的合成> <Synthesis of B-5>
1-1.合成中間物B-5A的合成 1-1. Synthesis of synthetic intermediate B-5A
在室溫(25℃)下,使2-胺基苯硫醇:31.3 g(東京化成工業(股份)製造)溶解在甲苯:100 mL(和光純藥工業(股份)製造)中。繼而,向所獲得的溶液中滴加苯基乙醯氯:40.6 g(東京化成工業(股份)製造),在室溫下攪拌1小時,繼而在100℃下攪拌2小時來進行反應。向所獲得的反應液中加入水500 mL而使所析出的鹽溶解,對甲苯油分進行萃取,並利用旋轉蒸發器對萃取液進行濃縮,而獲得合成中間物B-5A。 2-Aminobenzenethiol: 31.3 g (manufactured by Tokyo Chemical Industry Co., Ltd.) was dissolved in toluene: 100 mL (manufactured by Wako Pure Chemical Industries, Ltd.) at room temperature (25 ° C). Then, phenylacetonitrile chloride: 40.6 g (manufactured by Tokyo Chemical Industry Co., Ltd.) was added dropwise to the obtained solution, and the mixture was stirred at room temperature for 1 hour, followed by stirring at 100 ° C for 2 hours to carry out a reaction. 500 mL of water was added to the obtained reaction liquid to dissolve the precipitated salt, and the toluene oil fraction was extracted, and the extract was concentrated by a rotary evaporator to obtain a synthetic intermediate B-5A.
1-2. B-5的合成 1-2. Synthesis of B-5
使以所述方式獲得的合成中間物B-5A 2.25 g混合在四氫呋喃:10 mL(和光純藥工業(股份)製造)中後,置於冰浴中來將反應液冷卻至5℃以下。繼而,向反應液中滴加氫氧化四甲基銨:4.37 g(25質量%甲醇溶液,Alfa Acer(阿爾發艾實)公司製造),在冰浴下攪拌0.5小時來進行反應。進而,一面將內溫保持為20℃以下一面滴加亞硝酸異戊酯:7.03 g,滴加結束後將反應液升溫至室溫為止,然後攪拌一小時。 2.25 g of the synthetic intermediate B-5A obtained in the above manner was mixed in tetrahydrofuran: 10 mL (manufactured by Wako Pure Chemical Industries, Ltd.), and placed in an ice bath to cool the reaction liquid to 5 ° C or lower. Then, tetramethylammonium hydroxide: 4.37 g (25 mass% methanol solution, manufactured by Alfa Acer Co., Ltd.) was added dropwise to the reaction liquid, and the mixture was stirred under an ice bath for 0.5 hour to carry out a reaction. Further, while maintaining the internal temperature at 20 ° C or lower, isoamyl nitrite: 7.03 g was added dropwise, and after the completion of the dropwise addition, the reaction liquid was allowed to warm to room temperature, and then stirred for one hour.
繼而,將反應液冷卻至5℃以下後,投入對甲苯磺醯氯(1.9 g) (東京化成工業(股份)製造),一面保持10℃以下一面攪拌1小時。其後投入水80 mL,並在0℃下攪拌1小時。將所獲得的析出物過濾後,投入異丙醇(Isopropyl alcohol,IPA)60 mL,加熱至50℃後攪拌1小時,並趁熱進行過濾、乾燥,由此獲得B-5(所述結構)1.8 g。 Then, after cooling the reaction liquid to below 5 ° C, p-toluenesulfonyl chloride (1.9 g) was charged. (manufactured by Tokyo Chemical Industry Co., Ltd.), while stirring at 10 ° C or lower for 1 hour. Thereafter, 80 mL of water was introduced and stirred at 0 ° C for 1 hour. After filtering the obtained precipitate, 60 mL of isopropyl alcohol (IPA) was added, and the mixture was heated to 50 ° C, and stirred for 1 hour, and filtered while being hot, and dried to obtain B-5 (the structure). 1.8 g.
所獲得的B-5的1H-NMR光譜(300 MHz,氘代二甲基亞碸(Deuterated Dimethyl Sulfoxide)((D3C)2S=O))為δ=8.2~8.17(m,1H),8.03~8.00(m,1H),7.95~7.9(m,2H),7.6~7.45(m,9H),2.45(s,3H)。 The 1 H-NMR spectrum of the obtained B-5 (300 MHz, Deuterated Dimethyl Sulfoxide ((D3C) 2S=O)) was δ=8.2~8.17 (m, 1H), 8.03 ~8.00 (m, 1H), 7.95 to 7.9 (m, 2H), 7.6 to 7.45 (m, 9H), 2.45 (s, 3H).
根據所述1H-NMR測定結果,推斷所獲得的B-5為單獨1種的幾何異構物。 From the results of the 1 H-NMR measurement, it was inferred that the obtained B-5 was a single geometric isomer.
<B-6的合成> <Synthesis of B-6>
向2-萘酚(10 g)、氯苯(30 mL)的懸濁溶液中添加氯化鋁(10.6 g)、2-氯丙醯氯(10.1 g),將混合液加熱至40℃後反應2小時。在冰浴冷卻下,向反應液中滴加4 N的HCl水溶液(60 mL),然後添加醋酸乙酯(50 mL)來進行分液。向有機層中添加碳酸鉀(19.2 g),在40℃下反應1小時後,添加2 N的HCl水溶液(60 mL)來進行分液,將有機層濃縮後,利用二異丙醚(10 mL)對結晶進行再打漿(reslurry),然後進行過濾、乾燥而獲得酮化合物(6.5 g)。 Add aluminum chloride (10.6 g) and 2-chloropropionyl chloride (10.1 g) to a suspension of 2-naphthol (10 g) and chlorobenzene (30 mL), and heat the mixture to 40 ° C. 2 hours. Under ice cooling, a 4 N aqueous HCl solution (60 mL) was added dropwise, and then ethyl acetate (50 mL) was added to carry out liquid separation. Potassium carbonate (19.2 g) was added to the organic layer, and after reacting at 40 ° C for 1 hour, 2 N aqueous HCl solution (60 mL) was added to carry out liquid separation, and the organic layer was concentrated, and then diisopropyl ether (10 mL) was used. The crystals were reslurryed, then filtered and dried to obtain a ketone compound (6.5 g).
向所獲得的酮化合物(3.0 g)、甲醇(30 mL)的懸濁溶液中添加醋酸(7.3 g)、50質量%羥胺水溶液(8.0 g),並進行加熱回流。放置冷卻後,添加水(50 mL),對所析出的結晶進行過濾,利用冷甲醇進行清洗後,加以乾燥而獲得肟化合物(2.4 g)。 To a suspension solution of the obtained ketone compound (3.0 g) and methanol (30 mL), acetic acid (7.3 g) and a 50% by mass aqueous hydroxylamine solution (8.0 g) were added, and the mixture was heated under reflux. After standing to cool, water (50 mL) was added, and the precipitated crystals were filtered, washed with cold methanol, and dried to obtain a hydrazine compound (2.4 g).
使所獲得的肟化合物(1.8 g)溶解在丙酮(20 mL)中,在冰浴冷卻下添加三乙胺(1.5 g)、對甲苯磺醯氯(2.4 g),升溫至室溫後反應1小時。向反應液中添加水(50 mL),對所析出的結晶進行過濾後,利用甲 醇(20 mL)進行再打漿,然後進行過濾、乾燥而獲得B-6(所述結構)2.3 g。 The obtained hydrazine compound (1.8 g) was dissolved in acetone (20 mL), and triethylamine (1.5 g) and p-toluenesulfonyl chloride (2.4 g) were added under ice cooling, and the mixture was warmed to room temperature and then reacted. hour. Water (50 mL) was added to the reaction solution, and the precipitated crystals were filtered, and then used. The alcohol (20 mL) was repulped, then filtered and dried to obtain 2.3 g of B-6 (the structure).
再者,B-6的1H-NMR光譜(300 MHz,CDCl3)為δ=8.3(d,1H),8.0(d,2H),7.9(d,1H),7.8(d,1H),7.6(dd,1H),7.4(dd,1H),7.3(d,2H),7.1(d,1H),5.6(q,1H),2.4(s,3H),1.7(d,3H)。 Furthermore, the 1 H-NMR spectrum of B-6 (300 MHz, CDCl 3 ) is δ = 8.3 (d, 1H), 8.0 (d, 2H), 7.9 (d, 1H), 7.8 (d, 1H), 7.6 (dd, 1H), 7.4 (dd, 1H), 7.3 (d, 2H), 7.1 (d, 1H), 5.6 (q, 1H), 2.4 (s, 3H), 1.7 (d, 3H).
<B-7的合成> <Synthesis of B-7>
使2-萘酚(20 g)溶解在N,N-二甲基乙醯胺(150 mL)中,添加碳酸鉀(28.7 g)、2-溴辛酸乙酯(52.2 g)後在100℃下反應2小時。向反應液中添加水(300 mL)、醋酸乙酯(200 mL)來進行分液,將有機層濃縮後,添加48質量%氫氧化鈉水溶液(23 g)、乙醇(50 mL)、水(50 mL),並進行2小時反應。將反應液倒出至1 N的HCl水溶液(500 mL)中,對所析出的結晶進行過濾、水洗而獲得羧酸粗產物後,添加聚磷酸30 g並在170℃下反應30分鐘。將反應液倒出至水(300 mL)中,添加醋酸乙酯(300 mL)來進行分液,將有機層濃縮後利用矽膠柱層析法(silica gel column chromatography)進行精製,而獲得酮化合物(10 g)。 2-naphthol (20 g) was dissolved in N,N-dimethylacetamide (150 mL), and potassium carbonate (28.7 g) and ethyl 2-bromooctanoate (52.2 g) were added at 100 ° C. Reaction for 2 hours. Water (300 mL) and ethyl acetate (200 mL) were added to the reaction mixture for liquid separation, and the organic layer was concentrated, and then a 48% by mass aqueous sodium hydroxide solution (23 g), ethanol (50 mL), and water ( 50 mL) and react for 2 hours. The reaction liquid was poured into a 1 N aqueous HCl solution (500 mL), and the precipitated crystals were filtered and washed with water to obtain a crude carboxylic acid product. Then, 30 g of polyphosphoric acid was added and reacted at 170 ° C for 30 minutes. The reaction solution was poured into water (300 mL), and ethyl acetate (300 mL) was added to carry out liquid separation. The organic layer was concentrated and purified by silica gel column chromatography to obtain a ketone compound. (10 g).
向所獲得的酮化合物(10.0 g)、甲醇(100 mL)的懸濁溶液中添加醋酸鈉(30.6 g)、鹽酸羥胺(25.9 g)、硫酸鎂(4.5 g),並進行24小時加熱回流。放置冷卻後,添加水(150 mL)、醋酸乙酯(150 mL)來進行分液,利用水80 mL對有機層進行4次分液,並加以濃縮後,利用矽膠柱層析法進行精製而獲得肟化合物(5.8 g)。 Sodium acetate (30.6 g), hydroxylamine hydrochloride (25.9 g), and magnesium sulfate (4.5 g) were added to a suspension of the obtained ketone compound (10.0 g) and methanol (100 mL), and the mixture was heated under reflux for 24 hours. After standing to cool, water (150 mL) and ethyl acetate (150 mL) were added for liquid separation, and the organic layer was separated by water for 8 times with 80 mL of water, and concentrated, and then purified by silica gel column chromatography. A hydrazine compound (5.8 g) was obtained.
針對所獲得的肟(3.1 g),與B-6同樣地進行磺酸酯化,而獲得B-7(所述結構)3.2 g。 For the obtained hydrazine (3.1 g), sulfonation was carried out in the same manner as B-6 to obtain 3.2 g of B-7 (the structure).
再者,B-7的1H-NMR光譜(300 MHz,CDCl3)為δ=8.3(d,1H),8.0(d,2H),7.9(d,1H),7.8(d,1H),7.6(dd,1H),7.5(dd,1H),7.3(d,2H),7.1 (d,1H),5.6(dd,1H),2.4(s,3H),2.2(ddt,1H),1.9(ddt,1H),1.4~1.2(m,8H),0.8(t,3H)。 Furthermore, the 1 H-NMR spectrum of B-7 (300 MHz, CDCl 3 ) is δ = 8.3 (d, 1H), 8.0 (d, 2H), 7.9 (d, 1H), 7.8 (d, 1H), 7.6 (dd, 1H), 7.5 (dd, 1H), 7.3 (d, 2H), 7.1 (d, 1H), 5.6 (dd, 1H), 2.4 (s, 3H), 2.2 (ddt, 1H), 1.9 (ddt, 1H), 1.4~1.2 (m, 8H), 0.8 (t, 3H).
<B-8的合成> <Synthesis of B-8>
使用苯磺醯氯來代替B-6中的對甲苯磺醯氯,除此以外,以與B-6相同的方式合成B-8(所述結構)。 B-8 (the structure) was synthesized in the same manner as B-6 except that phenylsulfonium chloride was used instead of p-toluenesulfonyl chloride in B-6.
再者,B-8的1H-NMR光譜(300 MHz,CDCl3)為δ=8.3(d,1H),8.1(d,2H),7.9(d,1H),7.8(d,1H),7.7-7.5(m,4H),7.4(dd,1H),7.1(d,1H),5.6(q,1H),1.7(d,3H)。 Furthermore, the 1 H-NMR spectrum of B-8 (300 MHz, CDCl 3 ) is δ = 8.3 (d, 1H), 8.1 (d, 2H), 7.9 (d, 1H), 7.8 (d, 1H), 7.7-7.5 (m, 4H), 7.4 (dd, 1H), 7.1 (d, 1H), 5.6 (q, 1H), 1.7 (d, 3H).
B-9:TPS-1000(綠化學(Midori Kagaku)公司製造) B-9: TPS-1000 (manufactured by Midori Kagaku Co., Ltd.)
NQD:4,4'-[1-[4-[1-[4-羥苯基]-1-甲基乙基]苯基]亞乙基]雙酚(1.0莫耳)與1,2-萘醌二疊氮-5-磺醯氯(2.0莫耳)的縮合物 NQD: 4,4'-[1-[4-[1-[4-hydroxyphenyl]-1-methylethyl]phenyl]ethylidene]bisphenol (1.0 mol) and 1,2- Condensate of naphthoquinonediazide-5-sulfonyl chloride (2.0 mol)
E-1:DBA(9,10-二丁氧基蒽,川崎化成工業製造) E-1: DBA (9,10-dibutoxy oxime, manufactured by Kawasaki Chemicals Co., Ltd.)
E-2:NBCA(黑金化成(股份)製造) E-2: NBCA (Black Gold Chemical (Stock) Manufacturing)
F-1:JER157S65(商品名,苯酚酚醛清漆型環氧樹脂,日本環氧樹脂(Japan Epoxy Resins)(股份)製造) F-1: JER157S65 (trade name, phenol novolak type epoxy resin, Japan Epoxy Resins (share))
F-2:Nikalac MW-100LM(尼卡拉克MW-100LM)(三和化學(股份)製造) F-2: Nikalac MW-100LM (Nikarak MW-100LM) (manufactured by Sanwa Chemical Co., Ltd.)
F-3:EX-111(長瀨化成(Nagase chemteX)公司製造) F-3: EX-111 (manufactured by Nagase ChemteX)
F-4:EX-212L(長瀨化成公司製造) F-4: EX-212L (manufactured by Changchun Chemical Co., Ltd.)
F-5:Kayarad DPHA(克亞萊德DPHA)(日本化藥公司製造) F-5: Kayarad DPHA (Kayad DPHA) (manufactured by Nippon Kayaku Co., Ltd.)
G-1:KBM-403(商品名,3-縮水甘油氧基丙基三甲氧基矽烷,下述所示的結構,信越化學工業(股份)製造) G-1: KBM-403 (trade name, 3-glycidoxypropyltrimethoxydecane, structure shown below, manufactured by Shin-Etsu Chemical Co., Ltd.)
G-2:KBE-403(商品名,3-縮水甘油氧基丙基三乙氧基矽烷,信越化學工業(股份)製造) G-2: KBE-403 (trade name, 3-glycidoxypropyl triethoxy decane, manufactured by Shin-Etsu Chemical Co., Ltd.)
G-3:KBE-1003(商品名,乙烯基三乙氧基矽烷,信越化學工業(股份)製造) G-3: KBE-1003 (trade name, vinyl triethoxy decane, manufactured by Shin-Etsu Chemical Co., Ltd.)
G-4:KBM-502(商品名,3-甲基丙烯醯氧基丙基二甲氧基矽烷, 信越化學工業(股份)製造) G-4: KBM-502 (trade name, 3-methacryloxypropyldimethoxydecane, Shin-Etsu Chemical Industry Co., Ltd.
G-5:KBM-5103(商品名,3-丙烯醯氧基丙基三甲氧基矽烷,信越化學工業(股份)製造) G-5: KBM-5103 (trade name, 3-acryloxypropyltrimethoxydecane, manufactured by Shin-Etsu Chemical Co., Ltd.)
G-6:KBM-803(商品名,3-巰基丙基三甲氧基矽烷,信越化學工業(股份)製造) G-6: KBM-803 (trade name, 3-mercaptopropyltrimethoxydecane, manufactured by Shin-Etsu Chemical Co., Ltd.)
G-7:KBM-903(商品名,3-胺基丙基三甲氧基矽烷,信越化學工業(股份)製造) G-7: KBM-903 (trade name, 3-aminopropyltrimethoxydecane, manufactured by Shin-Etsu Chemical Co., Ltd.)
H-1:1,5-二氮雜雙環[4.3.0]-5-壬烯 H-1:1,5-diazabicyclo[4.3.0]-5-decene
H-2:三苯基咪唑 H-2: triphenylimidazole
H-3:下述結構 H-3: The following structure
I-1:由下述結構式所表示的含有全氟烷基的非離子性界面活性劑 I-1: a perfluoroalkyl group-containing nonionic surfactant represented by the following structural formula
I-2:矽酮系界面活性劑SH-8400(東麗道康寧有機矽(Dow Corning Toray Silicone)) I-2: Anthrone-based surfactant SH-8400 (Dow Corning Toray Silicone)
對通過以上方式所獲得的實施例、及比較例的感光性樹脂組成物進行以下所示的各評價。 Each of the photosensitive resin compositions of the examples and the comparative examples obtained in the above manner was subjected to the following evaluations.
<感光度的評價> <Evaluation of sensitivity>
將各感光性樹脂組成物狹縫塗布在玻璃基板(Corning 1737(康寧1737),0.7 mm厚(康寧(Corning)公司製造))上後,在加熱板上以95℃/140秒進行預烘烤而使溶劑揮發,從而形成膜厚為4.0 μm的感光性樹脂組成物層。 Each photosensitive resin composition was slit-coated on a glass substrate (Corning 1737 (Corning 1737), 0.7 mm thick (manufactured by Corning)), and prebaked on a hot plate at 95 ° C / 140 seconds. On the other hand, the solvent was volatilized to form a photosensitive resin composition layer having a film thickness of 4.0 μm.
繼而,利用佳能(Canon)(股份)製造的PLA-501F曝光機(超高壓水銀燈),經由規定的遮罩對所獲得的感光性樹脂組成物層進行曝光。然後,利用鹼性顯影液(0.4 wt%的氫氧化四甲基銨水溶液),以23℃/60秒對曝光後的感光性組成物層進行顯影後,利用超純水淋洗20秒。 Then, the obtained photosensitive resin composition layer was exposed through a predetermined mask using a PLA-501F exposure machine (ultra-high pressure mercury lamp) manufactured by Canon. Then, the photosensitive composition layer after exposure was developed with an alkaline developer (0.4 wt% aqueous solution of tetramethylammonium hydroxide) at 23 ° C / 60 seconds, and then rinsed with ultrapure water for 20 seconds.
將通過這些操作而以1:1對9 μm的線與空間(Line and Space)進行解析時的最佳i射線曝光量(Eopt)設為感光度。再者,評價基準如下所述。3~5為實用上無問題的水準。 The optimum i-ray exposure amount (Eopt) when analyzing the line and space of 1:1 to 9 μm by these operations is set as the sensitivity. Furthermore, the evaluation criteria are as follows. 3~5 is a practical level without problems.
5:未滿40 mJ/cm2 5: less than 40 mJ/cm 2
4:40 mJ/cm2以上、未滿60 mJ/cm2 4:40 mJ/cm 2 or more, less than 60 mJ/cm 2
3:60 mJ/cm2以上、未滿80 mJ/cm2 3:60 mJ/cm 2 or more, less than 80 mJ/cm 2
2:80 mJ/cm2以上、未滿150 mJ/cm2 2:80 mJ/cm 2 or more, less than 150 mJ/cm 2
1:150 mJ/cm2以上 1:150 mJ/cm 2 or more
<殘膜率的評價> <Evaluation of residual film rate>
對顯影後的未曝光部的膜厚進行測定,並求出相對於塗布後的膜厚的比率(顯影後的未曝光部膜厚÷塗布後的膜厚×100(%)),由此以下述基準評價顯影時的殘膜率。 The film thickness of the unexposed portion after development was measured, and the ratio with respect to the film thickness after application (thickness of the unexposed portion after development, film thickness after coating × 100 (%)) was determined, and thus the following The residual film rate at the time of development was evaluated by the reference.
5:98%以上 5:98% or more
4:95%以上、未滿98% 4: 95% or more, less than 98%
3:90%以上、未滿95% 3:90% or more, less than 95%
2:80%以上、未滿90% 2:80% or more, less than 90%
1:未滿80% 1: less than 80%
<相對介電常數的評價> <Evaluation of relative dielectric constant>
將感光性樹脂組成物溶液狹縫塗布在裸晶片(N型低電阻)(SUMCO(勝高)公司製造)上後,在加熱板上以90℃進行2分鐘預烘烤而形成膜厚為3.0 μm的感光性樹脂組成物層。利用佳能(股份)製造的PLA-501F曝光機(超高壓水銀燈),以累計照射量變成300 mJ/cm2(照度:20 mW/cm2)的方式對所獲得的感光性樹脂組成物進行曝光,然後利用烘箱在220℃下對該基板進行1小時加熱,由此獲得硬化膜。 The photosensitive resin composition solution was slit-coated on a bare wafer (N-type low resistance) (manufactured by SUMCO Co., Ltd.), and then prebaked on a hot plate at 90 ° C for 2 minutes to form a film thickness of 3.0. A photosensitive resin composition layer of μm. The obtained photosensitive resin composition was exposed in such a manner that the cumulative irradiation amount became 300 mJ/cm 2 (illuminance: 20 mW/cm 2 ) by using a PLA-501F exposure machine (ultra-high pressure mercury lamp) manufactured by Canon Co., Ltd. Then, the substrate was heated at 220 ° C for 1 hour in an oven to thereby obtain a cured film.
針對該硬化膜,使用CVmap92A(四維公司(Four Dimensions Inc.)製造),以1 MHz的測定頻率測定相對介電常數,並以下述基準進行評價。可以說當該值小時,硬化膜的相對介電常數良好。 CVmap92A (manufactured by Four Dimensions Inc.) was used for the cured film, and the relative dielectric constant was measured at a measurement frequency of 1 MHz, and evaluated according to the following criteria. It can be said that when the value is small, the relative dielectric constant of the cured film is good.
5:未滿3.5 5: under 3.5
4:3.5以上、未滿3.7 4: 3.5 or more, less than 3.7
3:3.7以上、未滿3.9 3:3.7 or above, less than 3.9
2:3.9以上、未滿4.2 2:3.9 or more, less than 4.2
1:4.2以上 1:4.2 or more
如表所示,實施例的感光性樹脂組成物由於包含重複單元(a3),因此感光性樹脂組成物層變得柔軟。因此,可知容易溶解在顯影液中,不論基板、曝光機如何,均顯示優異的感光度、優異的殘膜率、及優異的相對介電常數,且所形成的圖案的形狀也優異。另一方面,可知與實施例相比,不含重複單元(a3)的比較例的感光度、殘膜性、及相對介電常數欠佳。 As shown in the table, since the photosensitive resin composition of the example contains the repeating unit (a3), the photosensitive resin composition layer becomes soft. Therefore, it is understood that it is easy to be dissolved in the developer, and excellent sensitivity, excellent residual film ratio, and excellent relative dielectric constant are exhibited regardless of the substrate and the exposure machine, and the shape of the formed pattern is also excellent. On the other hand, it is understood that the sensitivity, residual film property, and relative dielectric constant of the comparative example containing no repeating unit (a3) are inferior compared with the examples.
[實施例100] [Example 100]
在實施例100中,使用實施例24的感光性樹脂組成物,並將基板從玻璃基板(Corning 1737(康寧1737),0.7 mm厚(康寧公司製造))變更為6英寸矽晶圓(silicon wafer),除此以外,與對實施例1的感光性樹脂組成物所進行的評價同樣地,對感光度、殘膜性、及相對介電常數進行評價,結果評價均為5。 In Example 100, the photosensitive resin composition of Example 24 was used, and the substrate was changed from a glass substrate (Corning 1737 (Corning 1737), 0.7 mm thick (manufactured by Corning)) to a 6 inch silicon wafer. In the same manner as in the evaluation of the photosensitive resin composition of Example 1, the sensitivity, the residual film property, and the relative dielectric constant were evaluated, and the results were all evaluated as 5.
[實施例101] [Example 101]
針對與實施例100相同的固體成分,使用丙二醇單甲醚醋酸酯/二乙二醇乙基甲基醚/1,3-丁二醇二醋酸酯=60/37/3(重量比)的混合溶劑,並以粘度變成35 mPa.s的方式進行調整,且將所有塗佈設為旋塗,除此以外,與實施例100同樣地進行評價。與對實施例1的感光性樹脂組成物所進行的評價同樣地,對感光度、殘膜性、及相對介電常數進行評價,結果評價均為5。 For the same solid component as in Example 100, a mixture of propylene glycol monomethyl ether acetate / diethylene glycol ethyl methyl ether / 1,3-butylene glycol diacetate = 60 / 37 / 3 (weight ratio) was used. Solvent and change the viscosity to 35 mPa. The evaluation was carried out in the same manner as in Example 100 except that the coating was adjusted in the manner of s. In the same manner as the evaluation of the photosensitive resin composition of Example 1, the sensitivity, the residual film property, and the relative dielectric constant were evaluated, and the results were all evaluated as 5.
[實施例102] [Example 102]
使用實施例100的感光性樹脂組成物,將曝光機從佳能(股份)製造的PLA-501F曝光機變更成尼康(Nikon)(股份)製造的FX-803M (gh-Line stepper(gh射線步進機)),除此以外,與對實施例1的感光性樹脂組成物所進行的評價同樣地,對感光度、殘膜性、及相對介電常數進行評價,結果評價均為5。 Using the photosensitive resin composition of Example 100, the exposure machine was changed from a PLA-501F exposure machine manufactured by Canon (Stock) to an FX-803M manufactured by Nikon (Stock). In the same manner as in the evaluation of the photosensitive resin composition of Example 1, the sensitivity, the residual film property, and the relative dielectric constant were measured in the same manner as in the evaluation of the photosensitive resin composition of Example 1 (g-line stepper). Evaluation, the results were evaluated as 5.
[實施例103] [Example 103]
使用實施例100的感光性樹脂組成物,將曝光機從佳能(股份)製造的PLA-501F曝光機變更成355 nm雷射曝光機來進行355 nm雷射曝光,除此以外,與對實施例1的感光性樹脂組成物所進行的評價同樣地對感光度進行評價。 Using the photosensitive resin composition of Example 100, the exposure machine was changed from a PLA-501F exposure machine manufactured by Canon Co., Ltd. to a 355 nm laser exposure machine to perform laser exposure at 355 nm, and other examples were given. The evaluation by the photosensitive resin composition of 1 evaluated the sensitivity similarly.
再者,作為355 nm雷射曝光機,使用V科技(V-Technology)股份有限公司製造的「AEGIS」(波長為355 nm,脈衝(pulse)寬度為6 nsec),曝光量是使用OPHIR(奧菲爾)公司製造的「PE10B-V2」來測定,結果評價為5。另外,與對實施例1的感光性樹脂組成物所進行的評價同樣地,對殘膜性、及相對介電常數進行評價,結果評價均為5。 Furthermore, as a 355 nm laser exposure machine, "AEGIS" (wavelength 355 nm, pulse width 6 nsec) manufactured by V-Technology Co., Ltd. is used, and the exposure amount is OPHIR. "PE10B-V2" manufactured by Phil) was measured and the result was evaluated as 5. In the same manner as in the evaluation of the photosensitive resin composition of Example 1, the residual film properties and the relative dielectric constant were evaluated, and the results were all evaluated as 5.
[實施例104] [Example 104]
使用實施例100的感光性樹脂組成物,將曝光機從佳能(股份)製造的PLA-501F曝光機變更成紫外線(Ultraviolet,UV)-LED光源曝光機,除此以外,與對實施例1的感光性樹脂組成物所進行的評價同樣地對感光度進行評價,結果評價為5。另外,與對實施例1的感光性樹脂組成物所進行的評價同樣地,對殘膜性、及相對介電常數進行評價,結果評價均為5。 Using the photosensitive resin composition of Example 100, the exposure machine was changed from a PLA-501F exposure machine manufactured by Canon Co., Ltd. to an ultraviolet (Ultraviolet, UV)-LED light source exposure machine, and the same as Example 1 Evaluation of the photosensitive resin composition The sensitivity was evaluated in the same manner, and as a result, it was evaluated as 5. In the same manner as in the evaluation of the photosensitive resin composition of Example 1, the residual film properties and the relative dielectric constant were evaluated, and the results were all evaluated as 5.
[實施例200] [Example 200]
通過以下的方法來製作使用薄膜電晶體(TFT)的有機EL顯示 裝置(參照圖1)。 An organic EL display using a thin film transistor (TFT) was produced by the following method Device (see Figure 1).
在玻璃基板6上形成底閘型的TFT1,並在覆蓋該TFT1的狀態下形成包含Si3N4的絕緣膜3。繼而,在該絕緣膜3上形成此處省略了圖示的接觸孔後,經由該接觸孔而在絕緣膜3上形成連接於TFT1的配線2(高度為1.0 μm)。該配線2是用以將TFT1間、或將其後的步驟中形成的有機EL元件與TFT1加以連接的線。 A bottom gate type TFT 1 is formed on the glass substrate 6, and an insulating film 3 containing Si 3 N 4 is formed in a state of covering the TFT 1. Then, after the contact hole (not shown) is formed on the insulating film 3, the wiring 2 (having a height of 1.0 μm) connected to the TFT 1 is formed on the insulating film 3 via the contact hole. This wiring 2 is a wire for connecting the organic EL element formed between the TFTs 1 or in the subsequent step and the TFT 1.
進而,為了使由配線2的形成所產生的凹凸平坦化,在埋入由配線2所產生的凹凸的狀態下,向絕緣膜3上形成平坦化膜4。向絕緣膜3上的平坦化膜4的形成是將實施例16的感光性樹脂組成物旋塗在基板上,在加熱板上進行預烘烤(90℃×2分鐘)後,使用高壓水銀燈從遮罩上照射45 mJ/cm2(照度為20 mW/cm2)的i射線(365 nm),然後利用鹼性水溶液進行顯影而形成圖案,並在230℃下進行60分鐘的加熱處理。 Further, in order to planarize the unevenness caused by the formation of the wiring 2, the planarizing film 4 is formed on the insulating film 3 in a state in which the unevenness caused by the wiring 2 is buried. The formation of the planarizing film 4 on the insulating film 3 was carried out by spin-coating the photosensitive resin composition of Example 16 on a substrate, prebaking on a hot plate (90 ° C × 2 minutes), and then using a high pressure mercury lamp. The mask was irradiated with i-rays (365 nm) of 45 mJ/cm 2 (illuminance of 20 mW/cm 2 ), developed with an alkaline aqueous solution to form a pattern, and heat-treated at 230 ° C for 60 minutes.
塗布感光性樹脂組成物時的塗布性良好,在曝光、顯影、煅燒後所獲得的硬化膜中,未看到皺折或裂痕的產生。進而,配線2的平均階差為500 nm,所製作的平坦化膜4的膜厚為2,000 nm。 When the photosensitive resin composition was applied, the coating property was good, and no wrinkles or cracks were observed in the cured film obtained after exposure, development, and firing. Further, the average step of the wiring 2 was 500 nm, and the thickness of the flattening film 4 produced was 2,000 nm.
繼而,在所獲得的平坦化膜4上形成底部發光型的有機EL元件。首先,使包含ITO的第一電極5經由接觸孔7連接於配線2而形成在平坦化膜4上。其後,塗布抗蝕劑,並進行預烘烤,經由所期望的圖案的遮罩進行曝光,然後進行顯影。將該抗蝕劑圖案作為遮罩,通過使用ITO蝕刻劑的濕蝕刻來進行圖案加工。其後,在50℃下,使用抗蝕劑剝離液(Remover 100(脫模劑100),安智電子材料(AZ Electronic Materials)公司製造)將該抗蝕劑圖案剝離。以所述方式獲得的第一電極5相當於有機 EL元件的陽極。 Then, a bottom emission type organic EL element was formed on the obtained planarization film 4. First, the first electrode 5 containing ITO is connected to the wiring 2 via the contact hole 7 to be formed on the planarization film 4. Thereafter, the resist is applied, prebaked, exposed through a mask of a desired pattern, and then developed. This resist pattern was used as a mask, and pattern processing was performed by wet etching using an ITO etchant. Thereafter, the resist pattern was peeled off at 50 ° C using a resist stripper (Remover 100 (release agent 100), manufactured by AZ Electronic Materials Co., Ltd.). The first electrode 5 obtained in the manner described is equivalent to organic The anode of the EL element.
繼而,形成覆蓋第一電極5的周緣的形狀的絕緣膜8。將實施例100的感光性樹脂組成物用於絕緣膜8,以與所述相同的方法形成絕緣膜8。通過設置該絕緣膜8,可防止第一電極5與其後的步驟中所形成的第二電極之間的短路。 Then, an insulating film 8 covering the shape of the periphery of the first electrode 5 is formed. The photosensitive resin composition of Example 100 was used for the insulating film 8, and the insulating film 8 was formed in the same manner as described above. By providing the insulating film 8, a short circuit between the first electrode 5 and the second electrode formed in the subsequent step can be prevented.
進而,在真空蒸鍍裝置內,經由所期望的圖案遮罩而依次進行蒸鍍來設置空穴傳輸層、有機發光層、電子傳輸層。繼而,在基板上方的整個面上形成包含Al的第二電極。從蒸鍍機中取出所獲得的所述基板,通過使用密封用玻璃板與紫外線硬化型環氧樹脂進行貼合來密封。 Further, in the vacuum vapor deposition apparatus, a hole transport layer, an organic light-emitting layer, and an electron transport layer are provided by sequentially performing vapor deposition through a desired pattern mask. Then, a second electrode containing Al is formed on the entire upper surface of the substrate. The obtained substrate was taken out from the vapor deposition machine and sealed by bonding with a UV-curable epoxy resin using a sealing glass plate.
如以上般,獲得在各有機EL元件上連接用以對其進行驅動的TFT1而成的主動矩陣型的有機EL顯示裝置。經由驅動電路而施加電壓的結果,可知其為顯現良好的顯示特性、且可靠性高的有機EL顯示裝置。 As described above, an active matrix type organic EL display device in which the TFTs 1 for driving the organic EL elements are connected to each other is obtained. As a result of applying a voltage via the drive circuit, it is understood that the organic EL display device exhibits excellent display characteristics and high reliability.
[實施例201] [Example 201]
在日本專利第3321003號公報的圖1中所記載的主動矩陣型液晶顯示裝置中,以如下方式形成硬化膜17作為層間絕緣膜,而獲得實施例201的液晶顯示裝置。 In the active matrix liquid crystal display device described in FIG. 1 of Japanese Patent No. 3,321,003, a cured film 17 is formed as an interlayer insulating film in the following manner, and a liquid crystal display device of Example 201 is obtained.
即,使用實施例100的感光性樹脂組成物,以與所述實施例200中的有機EL顯示裝置的平坦化膜4的形成方法相同的方法,形成硬化膜17作為層間絕緣膜。 In other words, using the photosensitive resin composition of Example 100, the cured film 17 was formed as an interlayer insulating film in the same manner as the method of forming the planarizing film 4 of the organic EL display device of Example 200.
對所獲得的液晶顯示裝置施加驅動電壓的結果,可知其為顯現良好的顯示特性、且可靠性高的液晶顯示裝置。 As a result of applying a driving voltage to the obtained liquid crystal display device, it was found that the liquid crystal display device exhibited high display characteristics and high reliability.
1‧‧‧TFT(薄膜電晶體) 1‧‧‧TFT (thin film transistor)
2‧‧‧配線 2‧‧‧Wiring
3‧‧‧絕緣膜 3‧‧‧Insulation film
4‧‧‧平坦化膜 4‧‧‧Flat film
5‧‧‧第一電極 5‧‧‧First electrode
6‧‧‧玻璃基板 6‧‧‧ glass substrate
7‧‧‧接觸孔 7‧‧‧Contact hole
8‧‧‧絕緣膜 8‧‧‧Insulation film
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| TWI710856B (en) * | 2016-08-11 | 2020-11-21 | 南韓商東友精細化工有限公司 | Chemically amplified photosensitive resin composition and insulation film prepared from the same |
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| JP6136787B2 (en) * | 2013-09-05 | 2017-05-31 | Jsr株式会社 | Radiation sensitive resin composition for forming insulating film of display element, method for preparing the composition, insulating film for display element, method for forming the insulating film, and display element |
| JP6147218B2 (en) * | 2014-03-26 | 2017-06-14 | 富士フイルム株式会社 | Photosensitive resin composition, method for producing cured film, cured film, liquid crystal display device, organic EL display device, touch panel display device |
| JP6622479B2 (en) * | 2015-03-31 | 2019-12-18 | 住友化学株式会社 | Resist composition and method for producing resist pattern |
| JP6782102B2 (en) | 2015-06-26 | 2020-11-11 | 住友化学株式会社 | Resist composition |
| JP6864994B2 (en) * | 2015-06-26 | 2021-04-28 | 住友化学株式会社 | Resist composition |
| CN108602671B (en) * | 2016-01-26 | 2021-08-06 | 富士胶片株式会社 | Surface-modified inorganic substance and method for producing the same, resin composition, thermally conductive material, device, and lubricant |
| TWI799484B (en) * | 2018-12-25 | 2023-04-21 | 奇美實業股份有限公司 | Chemically amplified positive photosensitive resin composition and application thereof |
| JP7424788B2 (en) * | 2019-10-04 | 2024-01-30 | 日鉄ケミカル&マテリアル株式会社 | Curable resin composition containing siloxane resin, cured film thereof, and method for producing siloxane resin |
| CN117590695B (en) * | 2023-11-29 | 2024-07-30 | 深圳市道尔顿电子材料股份有限公司 | Low-temperature-curable negative photosensitive resin composition, hardening film and preparation method thereof |
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| JP4748324B2 (en) * | 2007-03-22 | 2011-08-17 | Jsr株式会社 | Radiation-sensitive resin composition, interlayer insulating film, microlens and manufacturing method thereof |
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| TWI710856B (en) * | 2016-08-11 | 2020-11-21 | 南韓商東友精細化工有限公司 | Chemically amplified photosensitive resin composition and insulation film prepared from the same |
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