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TW201335045A - Workpiece supply device - Google Patents

Workpiece supply device Download PDF

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Publication number
TW201335045A
TW201335045A TW101147141A TW101147141A TW201335045A TW 201335045 A TW201335045 A TW 201335045A TW 101147141 A TW101147141 A TW 101147141A TW 101147141 A TW101147141 A TW 101147141A TW 201335045 A TW201335045 A TW 201335045A
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TW
Taiwan
Prior art keywords
workpiece
posture
light
conveyance
detection
Prior art date
Application number
TW101147141A
Other languages
Chinese (zh)
Other versions
TWI607939B (en
Inventor
Kuniaki Mukae
Taiyo Nakagawa
Original Assignee
Sinfonia Technology Co Ltd
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Publication of TW201335045A publication Critical patent/TW201335045A/en
Application granted granted Critical
Publication of TWI607939B publication Critical patent/TWI607939B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/24Gearing between driving motor and belt- or chain-engaging elements
    • B65G23/30Variable-speed gearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/16Devices for feeding articles or materials to conveyors for feeding materials in bulk
    • B65G47/18Arrangements or applications of hoppers or chutes
    • B65G47/19Arrangements or applications of hoppers or chutes having means for controlling material flow, e.g. to prevent overloading
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Articles To Conveyors (AREA)
  • Attitude Control For Articles On Conveyors (AREA)

Abstract

The object of the present invention is to provide a workpiece supply device, which has a high efficiency of supplying workpieces that are lined up in a predetermined posture. The solution of the present invention is a workpiece supply device (1), which is a workpiece supply device (1) that lines up workpieces (W) along a conveyance path (32) and at the same time conveys them to a site where the supply is made, comprising inspection means (6) that detects the status where the workpieces (W) exist in a forward direction and the status where the workpieces (W) exist in an opposite direction at an inspection site (6x) set in the conveyance path (32) and outputs inspection signals corresponding to the statuses; acceleration means (4) that is arranged nearby the inspection site (6x) to have the workpieces (W) temporarily accelerated; posture changing means (5) that is arranged nearby the inspection site (6x) to have a rear end of the workpieces (W) in a conveyance direction changed towards a front side of the conveyance direction and to rotate about an axis perpendicular to the conveyance direction so as to change the posture of the workpieces (6), and a control section (8) that controls the acceleration means (4) and the posture changing means (5). The control section (8) is constructed to control the acceleration means (4) and the posture changing means (5) according to the inspection signals of the inspection means (6). As such, when a workpiece (W) that arrives the inspection site (6x) is in a forward direction, the workpiece (W) is accelerated; and when it is in the opposite direction, the posture of the workpiece (W) is changed.

Description

工件供給裝置 Workpiece supply device

本發明係有關將工件在整列的狀態下搬運至欲供給處之工件供給裝置。 The present invention relates to a workpiece supply device for transporting a workpiece in a state of being aligned to a place to be supplied.

習知的工件供給裝置,係具有:貯留部,貯留工件亦即電子零件等供給對象物;及搬運路徑,自貯留部連絡至欲供給處;利用振動等手段,將投入至上游側貯留部之工件,於搬運路徑上整列成一列同時搬運,而供給至下游側欲供給處。搬運路徑一般而言,多是由:向搬運方向連續之平面狀搬運面,以及相對於該搬運面呈略正交般地交叉,以進行對側方的定位之側壁,來共同形成為截面略V字形。 The conventional workpiece supply device includes a storage portion, a storage object such as an electronic component that stores a workpiece, and a conveyance path that is connected from the storage portion to the supply portion, and is supplied to the upstream storage portion by vibration or the like. The workpieces are transported in a row on the transport path while being transported to the downstream side for supply. Generally, the conveyance path is generally formed by a plane-shaped conveyance surface that is continuous in the conveyance direction, and a side wall that is slightly orthogonal to the conveyance surface so as to be positioned on the side to be side-by-side. V shape.

利用這樣的工件供給裝置,能夠供給各種各樣的工件,但視工件形狀或下游側欲供給處之工程而定,有時需要使工件的方向正確地統一成同一方向。舉例來說,在直方體狀工件的情形下,將6面當中特定的面設定為前面,令前面朝向搬運方向下游側而配置,且將與該前面相接之4面當中特定的面設定為下面,將該下面配置成抵接搬運面的方向作為正方向時,有時需要使所有工件在朝該正方向整列的狀態下,供給至下游側欲供給處。 With such a workpiece supply device, it is possible to supply various workpieces. However, depending on the shape of the workpiece or the work to be supplied on the downstream side, it may be necessary to uniformly align the directions of the workpieces in the same direction. For example, in the case of a rectangular parallelepiped workpiece, a specific surface among the six faces is set as the front face, the front face is disposed toward the downstream side in the conveyance direction, and a specific face among the four faces that are in contact with the front face is set as When the direction in which the lower surface is placed in contact with the conveyance surface is the forward direction, it may be necessary to supply all the workpieces to the downstream side in a state where they are aligned in the forward direction.

因此,當搬運路徑上的工件係為與正方向不同之異方向時,為了進行使工件方向改變之姿勢變換,過去設計了 許多姿勢變換手段,也提議了許多具備如此手段之工件供給裝置(參照專利文獻1)。 Therefore, when the workpiece on the conveyance path is in a different direction from the positive direction, in order to perform the posture change for changing the direction of the workpiece, the design has been made in the past. Many posture changing means have also proposed a plurality of workpiece supply apparatuses having such means (see Patent Document 1).

它們之中的多數,是將位於工件長邊方向的相向2面當中的其中一面設定為前面,將與其鄰接之4面當中的其中一面設定為下面,而配置成首先令其沿著搬運路徑一面搬運工件,一面使工件長邊方向面向搬運方向,接著,作為平行軸系姿勢變換,係以平行於搬運方向之軸為中心,視必要令工件旋轉,藉此讓所設定之下面變為抵接搬運面之方向。又,作為垂直軸系姿勢變換,係以垂直於搬運方向之軸為中心,視必要令工件旋轉,藉此進行姿勢變換,以便當所設定之前面位於搬運方向後方時,能夠位於前方。 Most of them are one of the two faces facing each other in the longitudinal direction of the workpiece, and one of the four faces adjacent thereto is set as the lower side, and is disposed so as to be first along the conveyance path. When the workpiece is conveyed, the longitudinal direction of the workpiece is directed to the conveyance direction, and then the position of the parallel shaft system is changed, and the workpiece is rotated as necessary around the axis parallel to the conveyance direction, thereby setting the lower surface to be abutted. The direction of the carrying surface. Further, as the vertical axis posture change, the posture is changed by rotating the workpiece as necessary around the axis perpendicular to the conveyance direction, so that the posture can be shifted forward when the front surface is set behind the conveyance direction.

為了進行如此之工件姿勢變換,作為驅動源,係廣泛使用壓縮空氣,對於到達規定位置之工件,配合其姿勢,使空氣噴出部噴出空氣,藉此進行工件之旋轉。藉由利用這樣的姿勢變換手段,便能使直方體狀的工件6面各自朝向規定方向,成為正方向而整列。 In order to perform such a change in the posture of the workpiece, compressed air is widely used as the driving source, and the workpiece is moved to the predetermined position, and the air is ejected from the air ejecting portion to rotate the workpiece. By using such a posture changing means, the faces of the workpieces 6 having the rectangular parallelepiped shape can be aligned in the predetermined direction and aligned.

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

〔專利文獻1〕日本特開平7-206143號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 7-206143

然而,在上述垂直軸系姿勢變換的過程中,可能發生 如下的問題。以下利用圖面進行說明。 However, in the process of the above vertical axis posture transformation, it may occur The following questions. The following description will be made using the drawings.

圖11(a)揭示相對於工件搬運方向呈垂直之截面,像這樣被搬運面932a與側壁932b所支撐的狀態下,工件W係下面側抵接搬運面932a同時被搬運,設想藉由設於側壁932b側之姿勢變換用空氣噴出部951,對工件W側面噴射壓縮空氣Ac之情形。又,從與搬運面932a正交之斜上方觀察同圖之情形,如圖11(b)所示。相對於上述姿勢變換用空氣噴出部951,當工件W的搬運方向(圖中X方向)後部接近時令壓縮空氣Ac噴射,則會在工件W的前方,且以相對於搬運方向X呈垂直之軸(圖中Y軸)為中心進行旋轉。 11(a) shows a cross section perpendicular to the workpiece conveyance direction, and in a state where the conveyance surface 932a and the side wall 932b are supported by the conveyance surface 932a, the workpiece W is conveyed while the lower surface side abuts the conveyance surface 932a, and it is assumed that it is provided by The posture changing air ejection portion 951 on the side wall 932b side injects the compressed air Ac to the side surface of the workpiece W. Moreover, the same figure is observed from the obliquely upper side orthogonal to the conveyance surface 932a, as shown in FIG. 11(b). With respect to the posture-changing air ejection portion 951, when the rear portion of the workpiece W is conveyed in the direction of the rear (X direction in the drawing), the compressed air Ac is ejected, and is in front of the workpiece W and perpendicular to the conveyance direction X. The axis (Y axis in the figure) rotates around the center.

如此一來,工件W會在下面維持與搬運面932a抵接的狀態下,前面與後面交換,且隨著旋轉,全體會朝搬運方向前方移動。 As a result, the workpiece W is kept in contact with the conveyance surface 932a in the lower state, and the front surface and the rear surface are exchanged, and as the rotation progresses, the entire movement moves forward in the conveyance direction.

為了增加供給效率,在搬運路徑932上以緊密而連續之狀態搬運工件W較佳,但若相對於欲旋轉之工件W,在搬運方向前方或後方之工件W過於接近,則可能會受到前後工件W的影響,而無法順利地進行旋轉。此外,如圖12所示,即使與位於搬運方向前方的工件隔開,但若其距離S較小時,作為垂直軸系姿勢變換而旋轉之工件W,也有可能會跨上前方的工件W上。當發生這類旋轉不良時,工件W會失去穩定性而從搬運路徑932上滾落、或是在後續檢查過程因姿勢不良問題而被排除,連帶使得供給效率低落。 In order to increase the supply efficiency, it is preferable to carry the workpiece W in a tight and continuous state on the conveyance path 932. However, if the workpiece W in front of or behind the conveyance direction is too close to the workpiece W to be rotated, the workpiece may be subjected to front and rear workpieces. The influence of W cannot be smoothly rotated. Further, as shown in FIG. 12, even if the workpiece is located in front of the conveyance direction, if the distance S is small, the workpiece W that is rotated as the vertical axis posture is likely to straddle the front workpiece W. . When such a rotation failure occurs, the workpiece W may lose stability and roll off from the conveyance path 932, or may be excluded due to a poor posture problem in the subsequent inspection process, and the supply efficiency may be lowered.

本發明之目的在於有效解決此類課題,具體而言,其目的在於提供一種供給效率高的工件供給裝置,能穩定地使工件朝正方向整列。 An object of the present invention is to effectively solve such problems. Specifically, it is an object of the invention to provide a workpiece supply device having high supply efficiency, which can stably align a workpiece in a forward direction.

本發明為了達成該目的,係採用如下手段。 In order to achieve the object, the present invention employs the following means.

亦即,本發明之工件供給裝置,屬於沿著搬運路徑一面使工件整列一面將其搬運至欲供給處之工件供給裝置,其特徵為,具備:檢測手段,在設定於前述搬運路徑中之檢測位置,分別檢測工件係以正方向存在之狀態、以及工件以異方向存在之狀態,並輸出對應於該些各狀態之檢測訊號;及加速手段,設於前述檢測位置附近,使工件暫時性地加速;及姿勢變換手段,設於前述檢測位置附近,使工件的搬運方向後部朝搬運方向前方,且以垂直於搬運方向之軸系做旋轉,藉此變換工件的姿勢;及控制部,控制前述加速手段與前述姿勢變換手段;前述控制部係構成為,依據前述檢測手段之檢測訊號,進行前述加速手段及前述姿勢變換手段之控制,藉此,當到達規定檢測位置之工件為正方向時,使該工件加速,當為異方向時,將該工件姿勢變換。 In other words, the workpiece supply device of the present invention belongs to a workpiece supply device that transports a workpiece to a desired position along the conveyance path, and includes a detection means that is set in the conveyance path. a position, respectively detecting a state in which the workpiece is present in a positive direction, and a state in which the workpiece exists in an opposite direction, and outputting a detection signal corresponding to the states; and an acceleration means disposed near the detection position to temporarily temporarily And the posture changing means is provided in the vicinity of the detection position, and the rear portion of the workpiece in the conveyance direction is forward in the conveyance direction, and is rotated in a direction perpendicular to the conveyance direction to thereby change the posture of the workpiece; and the control portion controls the foregoing The acceleration means and the posture changing means are configured to control the acceleration means and the posture changing means based on the detection signal of the detecting means, whereby when the workpiece reaching the predetermined detection position is in the positive direction, The workpiece is accelerated, and when it is in a different direction, the workpiece posture is changed.

藉由如此構成,能夠檢測工件是否到達檢測位置以及此時之姿勢,針對異方向的工件,使其前側為中心旋轉以便朝正方向姿勢變換,同時與後續的工件隔離,針對正方向的工件則使其加速以便與後續的工件隔離。如此一來, 可以確保前方總是有空間容許異方向的工件旋轉,故能抑制工件彼此重疊而進行適當的姿勢變換,可提升朝正方向整列之工件的供給效率。 With such a configuration, it is possible to detect whether or not the workpiece has reached the detection position and the posture at this time. For the workpiece in the different direction, the front side is rotated centrally so as to be changed in the positive direction posture, and is separated from the subsequent workpiece, and the workpiece in the positive direction is Accelerate it to isolate it from subsequent workpieces. As a result, It is possible to ensure that there is always space in the front to allow the workpieces in different directions to rotate. Therefore, it is possible to suppress the workpieces from overlapping each other and perform appropriate posture change, thereby improving the supply efficiency of the workpiece aligned in the forward direction.

此外,為了簡便地構成用來判別工件姿勢之感測器以減低裝置成本,同時擔保判別工件狀態時的正確性以進行適當動作,前述檢測手段係為單一之感測器,對應於工件不存在於前述檢測位置之狀態,以低位準或高位準輸出前述檢測訊號;又,針對工件以正方向存在之狀態、及以異方向存在之狀態,分別以相對應之位準輸出前述檢測訊號,藉此,依照工件的狀態,使同一檢測訊號以高位準、低位準及中位準等至少3個不同的輸出位準來變化並將其輸出;且前述控制部係構成為,在判定中位準的檢測訊號所對應之狀態時,是以辨識到已達該位準後,維持中位準並經過一定時間作為條件;而在判定低位準或高位準所對應之狀態時,是僅以辨識到已達該位準作為條件,較為合適。 In addition, in order to easily configure the sensor for discriminating the posture of the workpiece to reduce the cost of the device, and to ensure the correctness of the state of the workpiece to perform appropriate actions, the detecting means is a single sensor, corresponding to the absence of the workpiece In the state of the detection position, the detection signal is output at a low level or a high level; and the detection signal is output at a corresponding level for the state in which the workpiece exists in the positive direction and the state existing in the different direction. Therefore, according to the state of the workpiece, the same detection signal is changed and outputted by at least three different output levels such as a high level, a low level, and a middle level; and the control unit is configured to determine the middle level. When the state corresponding to the detection signal is recognized, it is determined that the middle level is maintained and a certain time is passed after the level has been reached; and when the state corresponding to the low level or the high level is determined, it is only recognized It has been more appropriate to have reached this level as a condition.

此外,為了以更簡便的形態來實現上述構成,前述檢測手段係為由投光部與受光部所構成之穿透型光電感測器,將在受光部檢測之光量所相應之訊號,作為前述檢測訊號而輸出,前述投光部與前述受光部係設置成隔著工件的搬運路徑而彼此相向,且構成為,通過搬運路徑上之工件,會將從前述投光部到達至前述受光部之檢測光的至少一部分加以遮蔽,較為合適。 Further, in order to realize the above configuration in a simpler form, the detecting means is a transmissive photodetector including a light projecting unit and a light receiving unit, and the signal corresponding to the amount of light detected by the light receiving unit is used as the aforementioned The detection signal is output, and the light projecting unit and the light receiving unit are disposed to face each other across a conveyance path of the workpiece, and the workpiece passing through the conveyance path is configured to reach the light receiving unit from the light projecting unit. It is more appropriate to detect at least a portion of the light to be shielded.

此外,當工件側面的其中一方之側係為朝上下方向開 放之開口部時,為了掌握該種形狀特徵,而能更適當地獲得與工件方向相應之輸出位準,當前述工件將特定面配置於下側或上側時,在相向的2個側面的其中一方之側,形成有朝上下開放之開口部,前述投光部與前述受光部係被配置成,成為下述之位置關係:令前述特定面抵接搬運面的同時,工件以正方向之姿勢到達前述檢測位置時,來自前述投光部的檢測光的一部分,會通過前述開口部而到達受光部;而令前述特定面抵接搬運面的同時,以異方向之姿勢到達前述檢測位置時,來自前述投光部的檢測光,在與前述受光部之間會幾乎被全量遮蔽,較為合適。 In addition, when the side of one side of the workpiece side is opened in the up and down direction When the opening portion is placed, in order to grasp such a shape characteristic, an output level corresponding to the direction of the workpiece can be more appropriately obtained. When the workpiece is placed on the lower side or the upper side of the workpiece, the two sides of the opposite sides are An opening portion that opens upward and downward is formed on one side, and the light projecting portion and the light receiving portion are disposed so as to have a positional relationship in which the specific surface abuts the conveying surface and the workpiece is in a positive direction When the detection position is reached, a part of the detection light from the light projecting portion passes through the opening to reach the light receiving unit, and when the specific surface abuts the conveying surface and reaches the detection position in an outward direction. The detection light from the light projecting portion is preferably shielded from the light receiving portion by almost the entire amount.

此外,為了以更簡便的形態來實現加速手段及姿勢變換手段,且提高控制性,更適當地使工件進行所需動作,前述加速手段具備:加速用空氣噴出部,對於在前述檢測位置之工件,係從搬運方向後方朝向前方使壓縮空氣噴出;及第1空氣供給源,供給壓縮空氣;及第1電磁閥,切換前述加速空氣噴出部與前述第1空氣供給源之間的連通或非連通狀態;前述姿勢變換手段具備:姿勢變換用空氣噴出部,設於與搬運面略正交之側壁側,對於前述檢測位置之工件的後部側面,使壓縮空氣噴出;及第2空氣供給源,供給壓縮空氣;及第2電磁閥,切換前述姿勢變換用空氣噴出部與前述第2空氣供給源之間的連通或非連通狀態,較為合適。 Further, in order to realize the acceleration means and the posture changing means in a simpler form, and to improve the controllability and more appropriately perform the desired operation of the workpiece, the acceleration means includes an acceleration air ejection portion for the workpiece at the detection position. The compressed air is discharged from the rear toward the front in the conveyance direction, and the compressed air is supplied to the first air supply source, and the first electromagnetic valve switches the communication or non-connection between the accelerated air discharge portion and the first air supply source. The posture changing means includes: a posture changing air ejecting unit provided on a side wall side slightly orthogonal to the conveying surface, and discharges compressed air to a rear side surface of the workpiece at the detection position; and a second air supply source and supply The compressed air and the second electromagnetic valve are suitable for switching the communication or non-communication state between the posture change air ejection portion and the second air supply source.

又,為了不使後續的工件造成影響,而使位於檢測位置之工件更正確地進行姿勢變換或加速之動作,使檢測位 置之工件速度增大,有效地與後續的工件隔離,作為實現其之手段,前述檢測位置附近之搬運路徑的爬昇梯度,相較於比該檢測位置附近還至少靠搬運方向上游側之搬運路徑的爬昇梯度,係設定成較平緩,較為合適。 Moreover, in order to prevent the subsequent workpiece from being affected, the workpiece at the detection position is more accurately subjected to the posture change or the acceleration operation, so that the detection bit is made. The speed of the workpiece is increased, and is effectively isolated from the subsequent workpiece. As a means for achieving the same, the climb gradient of the transport path near the detection position is at least the transport path upstream of the transport direction than the vicinity of the detection position. The climbing gradient is set to be gentler and more suitable.

按照以上說明之本發明,便能提供一種供給效率高的工件供給裝置,能穩定地使工件朝正方向整列。 According to the invention as described above, it is possible to provide a workpiece supply device having a high supply efficiency, and it is possible to stably align the workpiece in the forward direction.

以下參照圖面,說明本發明之實施形態。 Embodiments of the present invention will be described below with reference to the drawings.

本實施形態之工件供給裝置1,如圖1所示,對於構成本體部1a之碗3,形成有用來搬運工件W的搬運路徑32,且在該搬運路徑的途中,設有用來變換工件W姿勢之第1~第3姿勢變換部R1~R3、以及檢查工件W姿勢,同時排除姿勢不符所需者之第1~第3檢查暨排除部E1~E3。 As shown in FIG. 1, the workpiece supply device 1 of the present embodiment has a conveyance path 32 for conveying the workpiece W to the bowl 3 constituting the main body portion 1a, and is provided with a posture for changing the workpiece W in the middle of the conveyance path. The first to third posture changing units R1 to R3 and the posture of the workpiece W are inspected, and the first to third inspection and elimination units E1 to E3 of the person who does not conform to the posture are excluded.

上述姿勢變換部R1~R3當中,作為平行軸系姿勢變換部的第1姿勢變換部R1及第2姿勢變換部R2,係在平行於搬運方向(圖中X方向)之軸系使工件W旋轉,藉此進行姿勢變換。相對於此,做為垂直軸系姿勢變換部的第3姿勢變換部R3,體現了本發明之重要部分,係在垂直於搬運方向之軸系使工件W旋轉,藉此進行姿勢變換。 Among the posture changing units R1 to R3, the first posture converting unit R1 and the second posture converting unit R2 which are the parallel axis posture changing units rotate the workpiece W in a direction parallel to the conveying direction (X direction in the drawing). , thereby performing a posture change. On the other hand, the third posture converting unit R3, which is the vertical axis posture changing unit, embodies an important part of the present invention, and rotates the workpiece W in a shaft system perpendicular to the conveying direction, thereby performing posture change.

第3姿勢變換部R3具備:穿透型光電感測器6,係作為檢測手段,在搬運路徑32上的特定之檢測位置6x進行工件W之檢測;及加速手段4,用來使工件W臨時性地加速;及姿勢變換手段5,使工件W朝垂直於搬運方向之軸系旋轉;及控制部8,使上述各者動作。另,此處所謂的檢測位置6x,係指工件W對應於後述檢測區域LA的位置,該檢測區域LA是用來檢測工件W。 The third posture converting unit R3 includes a penetrating photodetector 6 as a detecting means for detecting the workpiece W at a specific detecting position 6x on the transport path 32, and an accelerating means 4 for temporarily making the workpiece W The posture changing means 5 rotates the workpiece W toward the axis perpendicular to the conveyance direction; and the control unit 8 operates the above. Here, the detection position 6x herein refers to a position where the workpiece W corresponds to a detection area LA to be described later, and the detection area LA is for detecting the workpiece W.

碗3形成為俯視略圓形之研鉢狀,內側被當成貯留部31,能夠投入作為供給對象之工件W,從該貯留部31朝外周方向設有螺旋狀之搬運路徑32,搬運路徑32的下游側構成為連接至欲供給處(未圖示)。 The bowl 3 is formed in a mortar shape in a plan view, and the inner side is formed as a storage portion 31, and the workpiece W to be supplied can be inserted, and a spiral conveyance path 32 is provided from the storage portion 31 in the outer circumferential direction, and the conveyance path 32 is provided. The downstream side is configured to be connected to a place to be supplied (not shown).

搬運路徑32如圖2所示,係由自水平面傾斜規定角度而設置之平面狀的搬運面32a、以及相對於其略正交般地交叉之側壁32b,而共同形成略V字形截面,工件W受到搬運面32a與側壁32b雙方支撐的同時被搬運。 As shown in FIG. 2, the conveyance path 32 is a planar conveying surface 32a which is provided at a predetermined angle from the horizontal plane, and a side wall 32b which intersects with respect to the side orthogonally orthogonally, and forms a substantially V-shaped cross section, and the workpiece W It is conveyed while being supported by both the conveyance surface 32a and the side wall 32b.

碗3如局部剖面表示之圖2所示般,是在振子部2上被支撐的同時受到振動。振子部2係由:固定塊21,透過防振彈簧21a~21a而設置於地面;及可動塊22,配置於該固定塊21的上方,將上述碗3安裝於其上面;及板彈簧23~23,係相對於固定塊21將可動塊22以隔離的狀態予以彈性地連接;及電磁鐵24,固定於固定塊21上,磁性吸引相向之可動塊22,以使其產生變位;所構成。 The bowl 3 is vibrated while being supported on the vibrator portion 2 as shown in Fig. 2 in a partial cross section. The vibrator portion 2 is provided on the ground by the fixed block 21 through the anti-vibration springs 21a to 21a, and the movable block 22 is disposed above the fixed block 21, and the bowl 3 is attached thereto; and the leaf spring 23~ 23, the movable block 22 is elastically connected with respect to the fixed block 21 in an isolated state; and the electromagnet 24 is fixed on the fixed block 21, and magnetically attracts the movable block 22 to be displaced to form a displacement; .

更具體地說,固定塊21與可動塊22,係形成為俯視略圓形狀,且配置成中心幾乎在同一位置。而在它們的中 心系,4個板彈簧23~23係設置成等分配且朝同一方向傾斜。如此一來,藉由電磁鐵24的作用而被拉往固定塊21側時,可動塊22會朝下方向變位,且於上述中心系進行扭轉運動。在電磁鐵24,藉由未圖示之電源,係一面以規定頻率周期地反覆ON/OFF一面給予電流,而構成為可在碗3產生含上下方向成分與扭轉方向成分之振動。藉由控制該振動,搬運路徑32上的工件W受到搬運。 More specifically, the fixed block 21 and the movable block 22 are formed in a substantially circular shape in plan view, and are disposed so that the center is almost at the same position. And in them In the heart system, the four leaf springs 23 to 23 are arranged to be equally distributed and inclined in the same direction. As a result, when the electromagnet 24 is pulled toward the fixed block 21 side, the movable block 22 is displaced in the downward direction, and the center system is twisted. In the electromagnet 24, a current is supplied while repeatedly turning ON/OFF at a predetermined frequency by a power source (not shown), and a vibration including a component in the vertical direction and a component in the torsional direction can be generated in the bowl 3. By controlling this vibration, the workpiece W on the conveyance path 32 is conveyed.

在此,將本實施形態之工件供給裝置1所當成供給對象之工件W的一例,揭示於圖3。圖3(a)、(b)、(c)分別揭示工件W的側視圖、俯視圖、立體圖。工件W概呈直方體狀,在長邊方向相向形成有E面We與F面Wf,作為與它們鄰接之側面,依序形成有A面Wa、B面Wb、C面Wc及D面Wd共4個面。此外,與A面Wa正交之方向,係構成為最扁平。亦即,彼此相向之A面Wa與C面Wc的間隔,係形成為比與它們正交且彼此相向之B面Wb與D面Wd的間隔還來得小。此外,A面Wa側和與其相向的C面Wc側之間,具有形狀、反射率、顏色等相異之特徵,以便能容易地區別。該A面Wa在以下亦稱為特定面,用來做為進行姿勢變換之基準。又,在D面Wd形成有3處的開口部W1~W1,各自當特定面之A面Wa側位於上側或下側時,發揮在上下方向連續之開放部的功能。 Here, an example of the workpiece W to be supplied as the workpiece supply apparatus 1 of the present embodiment is disclosed in FIG. 3(a), (b), and (c) respectively show a side view, a plan view, and a perspective view of the workpiece W. The workpiece W has a rectangular parallelepiped shape, and an E-face We and a F-plane Wf are formed to face each other in the longitudinal direction, and A side Wa, B surface Wb, C surface Wc, and D surface Wd are sequentially formed as side surfaces adjacent thereto. 4 faces. Further, the direction orthogonal to the A surface Wa is configured to be the flattest. That is, the interval between the A face Wa and the C face Wc facing each other is formed to be smaller than the interval between the B face Wb and the D face Wd which are orthogonal to each other and face each other. Further, between the side of the Wa side of the A side and the side of the C surface Wc opposed thereto, the shape, the reflectance, the color, and the like are different, so that they can be easily distinguished. The A face Wa is also referred to as a specific face hereinafter, and is used as a reference for performing posture change. In addition, three opening portions W1 to W1 are formed in the D surface Wd, and when the A surface Wa side of the specific surface is located on the upper side or the lower side, the opening portion is continuously opened in the vertical direction.

像這樣,工件W係形成為,4個側面當中彼此相向之A面Wa與C面Wc,以及B面Wb與D面Wd各自可區 別。因此,在搬運工件W時,要對應相對於搬運方向的前後方向或上下方向的哪一個面,便顯得重要。本案中,作為一例,係以特定面之A面Wa抵接搬運面32a,且F面Wf相對於搬運方向朝向前方之姿勢當作基準,稱該方向為正方向,其餘方向則稱為異方向。 In this manner, the workpiece W is formed such that the A side Wa and the C side Wc facing each other among the four side faces, and the B side Wb and the D side Wd are respectively separable. do not. Therefore, when transporting the workpiece W, it is important to correspond to which of the front-back direction or the up-and-down direction with respect to the conveyance direction. In this case, as an example, the A surface Wa of the specific surface abuts against the conveying surface 32a, and the posture of the F surface Wf toward the front in the conveying direction is used as a reference, and the direction is referred to as a positive direction, and the remaining directions are referred to as a different direction. .

圖1所示本實施形態之工件供給裝置1,係構成為將工件W的姿勢限制成上述正方向而令其整列。 The workpiece supply device 1 of the present embodiment shown in Fig. 1 is configured such that the posture of the workpiece W is restricted to the positive direction and is aligned.

首先,工件W是藉由從貯留部31沿著搬運路徑32而被搬運的過程,使得工件9的長邊方向在搬運方向成為一致之方向。亦即,工件W的E面We及F面Wf(參照圖3)的任一方成為搬運方向前側,另一方成為後側之方向。又,使最扁平的方向朝向與搬運面32a正交之方向。亦即,使工件W的A面Wa及C面Wc的其中一方與搬運面32a抵接。以下,將與A面Wa及C面Wc正交之方向,稱為工件的扁平方向。 First, the workpiece W is conveyed from the storage portion 31 along the conveyance path 32, so that the longitudinal direction of the workpiece 9 is aligned in the conveyance direction. In other words, either one of the E surface We and the F surface Wf (see FIG. 3) of the workpiece W is the front side in the conveyance direction, and the other is the direction on the rear side. Further, the flattest direction is oriented in a direction orthogonal to the conveying surface 32a. In other words, one of the A surface Wa and the C surface Wc of the workpiece W is brought into contact with the conveying surface 32a. Hereinafter, the direction orthogonal to the A surface Wa and the C surface Wc is referred to as the flat direction of the workpiece.

上述工件W的方向,是工件W在搬運過程最為穩定的姿勢,但若要在正確之姿勢下提升供給效率,可運用堪稱簡便之各種手段。舉例來說,將搬運路徑32的寬度局部縮小之手段、或是在中途設置高低差之手段、或是僅針對長邊方向與搬運方向朝向不同方向之工件W,在空氣可擊中的位置設置空氣噴出手段等,均能合適地運用。 The direction of the workpiece W described above is the most stable posture of the workpiece W during the conveyance process. However, in order to improve the supply efficiency in the correct posture, various means can be applied. For example, the means for locally narrowing the width of the transport path 32, or the means for setting the height difference in the middle, or the workpiece W directed to different directions only for the longitudinal direction and the transport direction, are set at the position where the air can be hit. Air ejection means, etc., can be suitably used.

運用上述手段,使工件W的方向一定程度統一的狀態下,原則上,E面We及F面Wf(參照圖3)的其中一者會面向搬運方向前側,而A面Wa及C面Wc的其中一 者則會抵接搬運面32a。以這樣的狀態為前提,上述第1姿勢變換部R1及第2姿勢變換部R2會一面檢測工件W的姿勢,一面在平行於適當搬運方向(圖中X方向)之軸系使工件W旋轉以進行姿勢變換,使得特定面之A面Wa能夠統一地成為抵接搬運面32a之狀態。在如此之工件W姿勢檢測中,可以使用運用了光電感測器之檢測手段,或基於攝像之圖像處理手段等,在姿勢變換中,可以使用令壓縮空氣從工件9的側方噴出之手段等。 In the state in which the direction of the workpiece W is uniform to a certain extent by the above-described means, in principle, one of the E-face We and the F-face Wf (see FIG. 3) faces the front side in the conveyance direction, and the A-side Wa and the C-face Wc one of The person will abut the transport surface 32a. On the premise of the state, the first posture converting unit R1 and the second posture converting unit R2 rotate the workpiece W in a direction parallel to the appropriate conveying direction (X direction in the drawing) while detecting the posture of the workpiece W. The posture change is performed so that the A surface Wa of the specific surface can be uniformly brought into contact with the conveyance surface 32a. In such a workpiece W posture detection, a detection means using a photodetector or an image processing means based on imaging may be used, and in the posture change, a means for causing compressed air to be ejected from the side of the workpiece 9 may be used. Wait.

作為堪稱本案發明重要部分之垂直軸系姿勢變換部,第3姿勢變換部R3係如前述般,具備:穿透型光電感測器6,設置於檢測位置6x,用來進行工件W之檢測;及加速手段4;及姿勢變換手段5,令工件W朝垂直於搬運方向之軸系旋轉;及控制部8,使上述各者動作;藉由將上述各者設置於搬運路徑32上的特定位置來構成。 As a vertical axis posture changing unit which is an important part of the invention, the third posture converting unit R3 includes a penetrating photodetector 6 provided at the detecting position 6x for detecting the workpiece W as described above. And the acceleration means 4; and the posture changing means 5 to rotate the workpiece W to the axis perpendicular to the conveyance direction; and the control unit 8 to operate the above; and to specify each of the above on the conveyance path 32 Position to constitute.

進一步說明具體之構成,加速手段4係由:加速用空氣噴出部41,設於搬運路徑32;及第1空氣供給源43,對其供給壓縮空氣;及第1電磁閥42,切換這些加速用空氣噴出部41與第1空氣供給源43之間的連通或非連通狀態;所構成。此外,姿勢變換手段5係由:姿勢變換用空氣噴出部51,設於搬運路徑32;及第2空氣供給源53,對其供給壓縮空氣;及第2電磁閥52,切換這些姿勢變換用空氣噴出部51與第2空氣供給源53之間的連通或非連通狀態;所構成。在此,第1空氣供給源43與第2空氣供給源53,為了能夠獨立微調整分別從其供給之壓縮空氣 而構成為分離,但若為了簡化裝置構成,亦可構成為同一空氣供給源。 Further, the specific configuration is such that the acceleration means 4 is provided by the acceleration air discharge unit 41, the conveyance path 32, and the first air supply source 43 for supplying compressed air, and the first electromagnetic valve 42 for switching the acceleration. The air ejecting portion 41 and the first air supply source 43 are connected or disconnected; Further, the posture changing means 5 is provided with the posture changing air ejection portion 51 provided in the conveyance path 32, and the second air supply source 53 to supply compressed air, and the second electromagnetic valve 52 to switch the posture change air. The communication portion 51 and the second air supply source 53 are connected or disconnected; Here, the first air supply source 43 and the second air supply source 53 are capable of independently finely adjusting the compressed air supplied thereto. Although it is configured to be separated, it may be configured as the same air supply source in order to simplify the configuration of the device.

又,依據檢測手段6之工件檢測訊號,會從控制部8對第1電磁閥42及第2電磁閥52送出控制訊號,配合該訊號,第1電磁閥42及第2電磁閥52構成為分別切換上述連通或非連通狀態。亦即,控制部8係構成為,依據檢測手段6之工件檢測訊號來控制加速手段4的動作及姿勢變換手段5的動作。 Further, according to the workpiece detection signal of the detecting means 6, the control unit 8 sends a control signal to the first electromagnetic valve 42 and the second electromagnetic valve 52, and the first electromagnetic valve 42 and the second electromagnetic valve 52 are configured to be respectively configured. Switch the above connected or non-connected state. That is, the control unit 8 is configured to control the operation of the acceleration means 4 and the operation of the posture changing means 5 in accordance with the workpiece detection signal of the detecting means 6.

經過如上述般沿著搬運路徑32而構成之第1~第3姿勢變換部R1~R3後,為了檢查工件W是否成為正方向姿勢,並排除異方向之工件W,係設置第1檢查暨排除部E1、第3檢查暨排除部E3及第2檢查暨排除部E2。第1~第3檢查暨排除部E1~E3,係進行分別對應上述第1~第3姿勢變換部R1~R3之工件W姿勢檢測,如果未成為規定姿勢時,則從側壁32b側令空氣朝內側噴出,將工件W從搬運路徑32排除,退回貯留部31。 After the first to third posture changing portions R1 to R3 which are formed along the conveyance path 32 as described above, in order to check whether or not the workpiece W is in the forward direction posture and exclude the workpiece W in the different direction, the first inspection and exclusion are set. Part E1, third inspection and elimination unit E3, and second inspection and elimination unit E2. The first to third inspection and elimination units E1 to E3 detect the posture of the workpiece W corresponding to the first to third posture changing units R1 to R3, respectively. If the posture is not in the predetermined posture, the air is directed from the side wall 32b side. The inside is ejected, and the workpiece W is removed from the conveyance path 32 and returned to the storage portion 31.

以下,針對作為本案發明重要部分之垂直軸系姿勢變換部的第3姿勢變換部R3,詳細說明構成其之加速手段4、姿勢變換手段5、檢測手段6。圖4揭示從碗3的內周側上方觀察第3姿勢變換部R3時之立體圖,利用該圖說明各部之位置關係。 In the following, the third posture changing unit R3, which is a vertical axis posture changing unit which is an important part of the present invention, will be described in detail with respect to the acceleration means 4, the posture changing means 5, and the detecting means 6. FIG. 4 is a perspective view showing the third posture changing unit R3 as viewed from the upper side of the inner circumference side of the bowl 3, and the positional relationship of each unit will be described using the drawing.

在形成於碗3之搬運路徑32的一部分,於搬運面32a及側壁32b均形成有被切開的缺口部33,且設有額外構件,亦即平板狀之搬運面平板71與側壁塊72,以容納進 該缺口部33。詳細來說,如圖6之截面圖所示,在形成於缺口部33上之設置面33a上,設置有搬運面平板71,且在該搬運面平板71的上部設置有側壁塊72。又,回到圖4,搬運面平板71的上面71a,與形成於碗3的搬運面32a之間,無論於上游側及下游側均無高低差,而設置成平滑地接續,它們成為一體而構成1個搬運面32a。同樣地,側壁塊72的側面72b,與形成於碗3的側壁32b之間,無論於上游側及下游側均無高低差,而設置成平滑地接續,它們成為一體而構成1個側壁32b。 A part of the conveyance path 32 formed in the bowl 3 is formed with a cut-out notch 33 on both the conveyance surface 32a and the side wall 32b, and is provided with an additional member, that is, a flat-shaped conveyance surface flat plate 71 and a side wall block 72, Accommodate The notch portion 33. Specifically, as shown in the cross-sectional view of FIG. 6, the transport surface flat plate 71 is provided on the installation surface 33a formed on the cutout portion 33, and the side wall block 72 is provided on the upper portion of the transport surface flat plate 71. Moreover, referring back to FIG. 4, the upper surface 71a of the conveyance surface flat plate 71 and the conveyance surface 32a formed in the bowl 3 are provided in the smooth connection without the height difference of the upstream side and the downstream side, and they are integrated. One conveying surface 32a is formed. Similarly, the side surface 72b of the side wall block 72 and the side wall 32b formed in the bowl 3 are provided so as to be smoothly connected without any difference in height between the upstream side and the downstream side, and they are integrally formed to constitute one side wall 32b.

此外,如圖5模型所示,形成於搬運面平板71上之搬運面71a(32a)的爬昇梯度θ1,係構成為比搬運面平板71前後之碗3的爬昇梯度θ0還平緩。如此一來,從上游側沿著搬運路徑32搬運而來的工件W,在搬運面平板71上會增加速度,即使複數個工件W以接近之狀態被搬運至檢測位置6x的情形下,也能暫時在搬運面平板71上於搬運方向使它們隔離,而會發揮容易進行後述工件檢測或姿勢變換之效果。另,若為了像這樣使工件W在搬運面平板71上隔離,只須將搬運面平板71的爬昇梯度θ1做成相對於上游側來得平緩即足夠,但為了減少搬運路徑32全體之搬運速度不均,最好使搬運面32a的爬昇梯度儘可能相同,故預先將搬運面平板71的上游側與下游側形成為相同的爬昇梯度,而相對於它們,將搬運面平板71的爬昇梯度形成地較平緩為合適。此外,從製作容易性的觀點看來,將上游側與下游側形成為幾乎同一爬昇梯度也 可說較理想。 Further, as shown in the model of FIG. 5, the climbing gradient θ1 of the conveying surface 71a (32a) formed on the conveying surface flat plate 71 is configured to be gentler than the climbing gradient θ0 of the bowl 3 before and after the conveying surface flat plate 71. In this manner, the workpiece W conveyed from the upstream side along the conveyance path 32 increases the speed on the conveyance surface flat plate 71, and even when a plurality of workpieces W are conveyed to the detection position 6x in an approaching state, Temporarily, they are separated on the conveyance surface flat plate 71 in the conveyance direction, and an effect of facilitating the detection of the workpiece or the posture change described later is exhibited. In addition, in order to isolate the workpiece W on the conveyance surface flat plate 71 as described above, it is only necessary to make the climb gradient θ1 of the conveyance surface flat plate 71 gentle with respect to the upstream side, but it is not necessary to reduce the conveyance speed of the entire conveyance path 32. In addition, it is preferable that the climbing gradient of the conveying surface 32a is made the same as possible, so that the upstream side and the downstream side of the conveying surface plate 71 are formed in the same climbing gradient in advance, and the climbing gradient of the conveying surface plate 71 is formed with respect to them. More gentle is appropriate. Further, from the viewpoint of easiness of production, the upstream side and the downstream side are formed to have almost the same climbing gradient. It can be said that it is ideal.

在搬運面平板71,對應於通過搬運路徑32的工件W之位置,形成有長孔71b,其長邊方向配置於工件W的搬運方向。如圖6所示,在對應於該長孔71b之位置,於碗3的缺口部33亦形成有開口孔33b。而隔著該些長孔71b及開口孔33b以及搬運路徑32,於下側有投光部61、上側有受光部62彼此相向配置,藉由該些投光部61與受光部62構成1個穿透型光電感測器。投光部61是在碗3的外周面傾斜設置,而受光部62是在上述側壁塊72傾斜設置,兩者係構成為連接至未圖示之控制器,並透過該控制器發出檢測訊號。從投光部61通過上述開口孔33b及長孔71b,朝搬運面32a發射呈略垂直之檢測光,受光部62會檢測該檢測光,依照工件W遮蔽檢測光的比例而使檢測訊號變化並輸出。 The conveyance surface flat plate 71 is formed with a long hole 71b corresponding to the position of the workpiece W passing through the conveyance path 32, and its longitudinal direction is disposed in the conveyance direction of the workpiece W. As shown in FIG. 6, an opening hole 33b is formed in the notch portion 33 of the bowl 3 at a position corresponding to the long hole 71b. The light-emitting portion 61 is disposed on the lower side and the light-receiving portion 62 is disposed on the lower side of the long hole 71b, the opening hole 33b, and the conveyance path 32, and the light-emitting portion 61 and the light-receiving portion 62 are formed one by one. Penetrating photo-electrical sensor. The light projecting portion 61 is inclined on the outer circumferential surface of the bowl 3, and the light receiving portion 62 is obliquely provided on the side wall block 72. Both of them are connected to a controller (not shown), and a detection signal is transmitted through the controller. The light projecting portion 61 emits detection light that is slightly perpendicular to the conveyance surface 32a through the opening hole 33b and the long hole 71b, and the light receiving portion 62 detects the detection light, and changes the detection signal according to the ratio of the workpiece W to block the detection signal. Output.

回到圖4,構成加速手段4之加速用空氣噴出部41,係構成為空氣噴嘴,透過支撐塊44而固定於碗3。空氣噴嘴41,其先端的噴射孔41a配置成朝向位於上述檢測位置6x附近之工件W的搬運方向後方,從此處噴出壓縮空氣以從後方給予工件W壓力,能使其朝前方暫時性地加速。在支撐塊內44形成有未圖示之連通孔,用來對空氣噴嘴41導入壓縮空氣,其與上述第1電磁閥42(參照圖1)連接。 Referring back to FIG. 4, the accelerating air ejecting portion 41 constituting the accelerating means 4 is configured as an air nozzle, and is fixed to the bowl 3 through the support block 44. The air nozzle 41 has a tip end injection hole 41a disposed so as to be rearward in the conveyance direction of the workpiece W located near the detection position 6x, from which compressed air is discharged to give a pressure to the workpiece W from the rear, and can be temporarily accelerated toward the front. A communication hole (not shown) is formed in the support block 44 to introduce compressed air into the air nozzle 41, and is connected to the first electromagnetic valve 42 (see Fig. 1).

又,構成姿勢變換手段5之姿勢變換用空氣噴出部51,係構成為空氣噴出孔,設置於上述檢測位置6x附近 之搬運路徑32的側壁32b,亦即側壁塊72的側面72a。圖7揭示該空氣噴出孔51通過之截面圖。空氣噴出孔51形成於與側壁塊72的側面72b正交之方向,對於該空氣噴出孔51,係連接有設於側壁塊72內部之連通孔72a。又,對於該連通孔72a,能夠透過接頭54與其內部空間54a而從第2電磁閥52(參照圖1)導入壓縮空氣Ac。空氣噴出孔51如圖4所示,是比用來檢測工件W的長孔72還稍位於搬運方向後方,其設置成下述之位置關係:當工件W到達遮蔽長孔72之位置時,若從空氣噴出孔51噴出壓縮空氣,則該壓縮空氣會擊中工件W的搬運方向後部,而可使工件W的後部朝向前方,以垂直於搬運方向之軸系,更具體地說是以垂直於搬運面32a之軸系而旋轉。 Further, the posture changing air ejection portion 51 constituting the posture changing means 5 is configured as an air ejection hole and is provided near the detection position 6x. The side wall 32b of the transport path 32, that is, the side surface 72a of the side wall block 72. Fig. 7 shows a cross-sectional view through which the air ejection hole 51 passes. The air ejection hole 51 is formed in a direction orthogonal to the side surface 72b of the side wall block 72, and a communication hole 72a provided inside the side wall block 72 is connected to the air ejection hole 51. Further, the communication hole 72a can introduce the compressed air Ac from the second electromagnetic valve 52 (see FIG. 1) through the joint 54 and the internal space 54a. As shown in FIG. 4, the air ejection hole 51 is slightly behind the long hole 72 for detecting the workpiece W, and is disposed in the following positional relationship: when the workpiece W reaches the position where the long hole 72 is shielded, When the compressed air is ejected from the air ejection hole 51, the compressed air will hit the rear of the workpiece W in the conveying direction, and the rear portion of the workpiece W may be directed forward, to be perpendicular to the conveying direction, more specifically perpendicular to The shaft of the conveying surface 32a is rotated.

在此,針對以圖4及圖6所說明之用來檢測工件W的穿透型光電感測器6,說明藉由其而得到之檢測訊號。如上所述,從投光部61會通過於搬運面平板71開口的長孔71b而發出檢測光,且在受光部62會捕捉該檢測光,並透過未圖示之控制器,依照所檢測之光量而發出輸出。亦即,如圖8模型所示,因長孔71b而開口之區域,係成為前述之工件檢測區域LA,依照工件W存在於該區域內的比例,而能夠判定工件W於檢測位置6x是否存在及其方向。 Here, the detection signal obtained by the penetration type photodetector 6 for detecting the workpiece W described with reference to FIGS. 4 and 6 will be described. As described above, the light projecting unit 61 emits detection light through the long hole 71b that is opened in the conveyance surface flat plate 71, and the detection light is captured by the light receiving unit 62, and is transmitted through a controller (not shown) in accordance with the detected light. The output is emitted by the amount of light. That is, as shown in the model of Fig. 8, the area opened by the long hole 71b is the workpiece detection area LA described above, and it is possible to determine whether or not the workpiece W exists at the detection position 6x in accordance with the ratio in which the workpiece W exists in the area. And its direction.

如上述般,當工件W到達該檢測位置6x時,工件W的長邊方向會成為搬運方向(X方向),且特定面之A面 Wa(參照圖3)會成為與搬運面32a抵接之方向。因此,工件W的B面Wb及D面Wd的其中一方會與側壁32b抵接,另一方則成為相反側。這2個方向當中,若如圖8(a)所示般,形成有開口部W1的D面Wd與側壁32b抵接時為正方向,而如圖8(b)所示般,B面Wb與側壁32b抵接時則為異方向。 As described above, when the workpiece W reaches the detection position 6x, the longitudinal direction of the workpiece W becomes the conveyance direction (X direction), and the A side of the specific surface Wa (see FIG. 3) will be in a direction in which it contacts the conveyance surface 32a. Therefore, one of the B surface Wb and the D surface Wd of the workpiece W abuts against the side wall 32b, and the other side becomes the opposite side. In the two directions, as shown in FIG. 8(a), when the D surface Wd in which the opening W1 is formed is in contact with the side wall 32b, it is a positive direction, and as shown in FIG. 8(b), the B surface Wb. When it abuts against the side wall 32b, it is an opposite direction.

對於由上述長孔71b所形成之工件檢測區域LA,當工件W不存在於干渉位置之狀態下,會發出對應至工件檢測區域LA全域之高位準的檢測訊號。而如圖8(a)般,當工件W呈正方向之狀態存在於檢測位置6x的情形下,位置關係會變成工件檢測區域LA與開口部W1的部分區域重疊,故從投光部31至受光部32(參照圖6),僅有一部分的檢測光會到達,而會發出對應於該光量之中位準的檢測訊號。又如圖8(b)般,當工件W呈異方向之狀態存在於檢測位置6x的情形下,位置關係會變成工件檢測區域LA的全域皆被工件W遮蔽,故從投光部31到達至受光部32(參照圖6)的光量幾乎沒有,而會發出低位準的檢測訊號。 With respect to the workpiece detecting area LA formed by the long hole 71b, when the workpiece W is not present in the dry position, a detection signal corresponding to a high level of the entire area of the workpiece detecting area LA is emitted. As shown in FIG. 8(a), when the workpiece W is in the positive direction and exists in the detection position 6x, the positional relationship becomes such that the workpiece detection area LA overlaps with the partial area of the opening W1, so that the light projecting section 31 is received by the light projecting section 31. In the portion 32 (see Fig. 6), only a part of the detection light arrives, and a detection signal corresponding to the level of the light amount is emitted. Further, as shown in FIG. 8(b), when the workpiece W exists in the different direction in the detection position 6x, the positional relationship becomes such that the entire area of the workpiece detection area LA is shielded by the workpiece W, so that it is reached from the light projecting portion 31. The light receiving unit 32 (see FIG. 6) has almost no light amount, and a low level detection signal is emitted.

工件檢測區域LA與工件W的開口部W1之位置關係形成為可得到上述般的檢測訊號輸出位準變化,故隨著工件W被搬運,會具有如圖9(a)、(b)各上段所示之輸出變化。圖9(a)、(b)分別為當工件W以正方向、異方向之姿勢通過感測器檢測區域LA時,感測器檢測訊號的變化以及伴隨其之第1電磁閥42及第2電磁閥52(參 照圖1)動作示意模型圖。控制部8(參照圖1)係將2個閾值Lt1,Lt2記憶於其內部,並依據檢測訊號相對於這些各閾值Lt1,Lt2的大小關係,來進行工件W在檢測位置6x之有無、及正方向/異方向之姿勢判定,同時令第1電磁閥42及第2電磁閥52(參照圖1)進行動作。 The positional relationship between the workpiece detection area LA and the opening W1 of the workpiece W is such that the above-described detection signal output level change can be obtained. Therefore, as the workpiece W is conveyed, it has the upper sections as shown in Figs. 9(a) and (b). The output changes shown. 9(a) and 9(b) are diagrams showing changes in the sensor detection signal and the first solenoid valve 42 and the second accompanying sensor W when the workpiece W passes through the sensor detection area LA in the forward direction or the different direction. Solenoid valve 52 The model diagram is shown in Figure 1). The control unit 8 (see FIG. 1) stores the two threshold values Lt1 and Lt2 therein, and performs the presence or absence of the workpiece W at the detection position 6x based on the magnitude relationship of the detection signals with respect to the threshold values Lt1 and Lt2. In the direction/differential posture determination, the first electromagnetic valve 42 and the second electromagnetic valve 52 (see FIG. 1) are operated.

首先,參考圖9(a),說明當工件W以正方向通過工件檢測區域LA時之檢測訊號變化,以及控制部8依據其而進行之各電磁閥42、52(參照圖1)的動作。 First, with reference to Fig. 9(a), the detection signal change when the workpiece W passes through the workpiece detection area LA in the forward direction will be described, and the operation of each of the electromagnetic valves 42, 52 (see Fig. 1) by the control unit 8 will be described.

當工件W不存在於工件檢測區域LA範圍的情形下,從投光部61到達至受光部62的檢測光量幾乎為最大值,故會輸出與其對應之高位準L1的檢測訊號。此時,檢測訊號並非處在未滿閾值Lt1,Lt2的狀態,故在控制上,判定工件W為不存在於檢測位置6x。 When the workpiece W does not exist in the range of the workpiece detection area LA, the amount of detection light reaching from the light projecting section 61 to the light receiving section 62 is almost the maximum value, so that the detection signal of the high level L1 corresponding thereto is output. At this time, since the detection signal is not in the state of the thresholds Lt1 and Lt2, it is determined that the workpiece W does not exist at the detection position 6x.

從該狀態下,假設工件W以一定速度通過工件檢測區域LA上時,檢測訊號會如圖般變化。當工件W接近工件檢測區域LA,檢測光會逐漸被遮蔽,檢測訊號的位準會隨之降低。接著,在工件檢測區域LA的中心與工件W的搬運方向中心位置重合的點,會成為部分檢測光通過開口部W1,其餘則被遮蔽之狀態,故檢測訊號會降低至中位準L2。接著,隨著工件W搬運,檢測光量會逐漸恢復,當工件W離開工件檢測區域LA時,檢測訊號會恢復至高位準L1。 From this state, when the workpiece W passes through the workpiece detecting area LA at a constant speed, the detection signal changes as shown. When the workpiece W approaches the workpiece detection area LA, the detection light is gradually blocked, and the level of the detection signal is lowered. Then, at a point where the center of the workpiece detection area LA overlaps with the center position of the workpiece W in the conveyance direction, the portion of the detection light passes through the opening portion W1, and the rest is shielded, so that the detection signal is lowered to the middle level L2. Then, as the workpiece W is transported, the amount of detected light is gradually recovered, and when the workpiece W leaves the workpiece detecting area LA, the detection signal is restored to the high level L1.

相對於上述中位準L2,第1閾值Lt1設定地較大,而第2閾值Lt2設定地較小。在控制上,把條件訂為從檢測 訊號低於第1閾值Lt1的時間點起算,當維持該狀態而經過時間T1,則判定工件W存在於檢測位置6x,且為正方向姿勢者。如果在經過該時間T1為止之期間,檢測訊號便恢復到第1閾值Lt1以上的位準,則會判定工件W不存在於檢測位置6x。 The first threshold value Lt1 is set to be large with respect to the above-described middle level L2, and the second threshold value Lt2 is set to be small. In terms of control, the condition is set as the slave detection When the signal is lower than the first threshold value Lt1, the time T1 is elapsed while the state is maintained, and it is determined that the workpiece W exists in the detection position 6x and is in the positive direction posture. When the detection signal returns to the level above the first threshold Lt1 or more during the period from the time T1 elapses, it is determined that the workpiece W does not exist at the detection position 6x.

如果判定工件W存在於檢測位置6x且為正方向姿勢者,則會開啟第1電磁閥42(參照圖1),亦即如圖8(a)所示,使壓縮空氣Ac從空氣噴嘴41噴出,使位於該檢測位置6x之工件W暫時性地加速,令其沿著搬運面32a及側壁32b保持相同的姿勢而朝搬運方向前方前進,遠離後續的工件W。接著如圖9(a)所示,經過時間Tc1後,關閉第1電磁閥42並停止壓縮空氣Ac的噴出。 When it is determined that the workpiece W exists in the detection position 6x and is in the positive direction posture, the first electromagnetic valve 42 (refer to FIG. 1) is opened, that is, as shown in FIG. 8(a), the compressed air Ac is ejected from the air nozzle 41. The workpiece W located at the detection position 6x is temporarily accelerated, and is moved forward in the conveyance direction along the conveyance surface 32a and the side wall 32b, and is moved away from the subsequent workpiece W. Next, as shown in FIG. 9(a), after the elapse of time Tc1, the first electromagnetic valve 42 is closed and the discharge of the compressed air Ac is stopped.

像這樣,如果設想加速用之壓縮空氣Ac噴出所造成之工件W動作,由於在壓縮空氣Ac噴出的時間點,工件W便會從工件檢測區域LA快速脫離,故實際的檢測訊號波形,在圖中會如P1線段所示,急速地變化至高位準L1。 In this way, if the workpiece W is caused by the ejection of the compressed air Ac for acceleration, the workpiece W will be quickly detached from the workpiece detection area LA at the time when the compressed air Ac is ejected, so the actual detection signal waveform is shown in the figure. As shown in the P1 line segment, it will change rapidly to the high level L1.

接著,參考圖9(b),說明當工件W以異方向通過工件檢測區域LA時之檢測訊號變化,以及控制部8依據其而進行之各電磁閥42、52(參照圖1)的動作。 Next, the detection signal change when the workpiece W passes through the workpiece detection area LA in the different direction will be described with reference to FIG. 9(b), and the operation of each of the electromagnetic valves 42, 52 (see FIG. 1) by the control unit 8 will be described.

當工件W不存在於工件檢測區域LA範圍的情形下,會輸出高位準L1的檢測訊號。從該狀態下,假設工件W以一定速度通過工件檢測區域LA上時,檢測訊號會如圖般變化。當工件W接近工件檢測區域LA,檢測光會被遮 蔽,檢測訊號的位準會隨之降低。接著,在工件檢測區域LA的中心與工件W的搬運方向中心位置重合的點,會成為檢測光全量幾乎皆被遮蔽之狀態,故檢測訊號會降低至低位準L0。接著,隨著工件W搬運,檢測光量會逐漸恢復,當工件W離開工件檢測區域LA時,檢測訊號會恢復至高位準L1。 When the workpiece W does not exist in the range of the workpiece detection area LA, the detection signal of the high level L1 is output. From this state, when the workpiece W passes through the workpiece detecting area LA at a constant speed, the detection signal changes as shown. When the workpiece W approaches the workpiece detection area LA, the detection light is blocked The level of the detection signal will decrease. Then, at the point where the center of the workpiece detection area LA coincides with the center position of the conveyance direction of the workpiece W, the detection light is almost completely blocked, and the detection signal is lowered to the low level L0. Then, as the workpiece W is transported, the amount of detected light is gradually recovered, and when the workpiece W leaves the workpiece detecting area LA, the detection signal is restored to the high level L1.

相對於上述最低位準L0,第1閾值LT1、第2閾值Lt2均設定成大得多。在控制上,在檢測訊號低於第2閾值Lt2的時間點,會判定工件W存在於檢測位置6x,且為異方向姿勢者。接著立即開啟第2電磁閥52(參照圖1),亦即如圖8(b)所示,對於工件W的搬運方向後部,使壓縮空氣Ac從空氣噴出孔51噴出,令工件W保持位於搬運面32a上,而從搬運方向後部朝向搬運方向前方,且以垂直於搬運方向之軸(圖中Y軸)系做旋轉。接著,如圖9(b)所示,經過時間Tc2後,關閉第2電磁閥52並停止壓縮空氣Ac的噴出。 The first threshold LT1 and the second threshold Lt2 are both set to be much larger than the above-described lowest level L0. In the control, when the detection signal is lower than the second threshold Lt2, it is determined that the workpiece W exists at the detection position 6x and is in a different direction. Immediately thereafter, the second electromagnetic valve 52 (see FIG. 1) is opened, that is, as shown in FIG. 8(b), the compressed air Ac is ejected from the air ejection hole 51 at the rear portion of the workpiece W in the conveyance direction, so that the workpiece W is kept in the conveyance. The surface 32a is rotated forward from the rear portion in the conveyance direction toward the conveyance direction and on the axis perpendicular to the conveyance direction (the Y-axis in the drawing). Next, as shown in FIG. 9(b), after the elapse of time Tc2, the second electromagnetic valve 52 is closed and the discharge of the compressed air Ac is stopped.

像這樣,如果設想姿勢變換用之壓縮空氣Ac噴出所造成之工件W動作,由於在壓縮空氣Ac噴出的時間點,工件W便會從工件檢測區域LA快速脫離,故實際的檢測訊號波形,在圖中會如P2線段所示,急速地變化至高位準L1。因此,從檢測訊號低於第1閾值Lt1起算,到恢復至第1閾值Lt1以上為止之時間T2,其時間能夠相當短,比上述時間T1還小得多。故,即使使用同一檢測訊號,也不需要複雜的控制程式,而能夠兼顧判定工件W呈正 方向存在或是呈異方向存在。 In this way, if the workpiece W is caused by the ejection of the compressed air Ac for the posture change, the workpiece W will be quickly separated from the workpiece detection area LA at the time when the compressed air Ac is ejected, so the actual detection signal waveform is In the figure, as shown by the P2 line segment, it will rapidly change to the high level L1. Therefore, the time from the detection signal being lower than the first threshold value Lt1 to the time T2 until the first threshold value Lt1 or more is restored can be relatively short, and is much smaller than the above-described time T1. Therefore, even if the same detection signal is used, a complicated control program is not required, and it is possible to determine that the workpiece W is positive. The direction exists or exists in a different direction.

針對如何控制上述構成姿勢變換部R3之加速手段4及姿勢變換手段5,利用圖10流程圖再次說明。 The acceleration means 4 and the posture changing means 5 for controlling the above-described posture changing unit R3 will be described again with reference to the flowchart of Fig. 10.

首先,控制部8(參照圖1),作為第1步驟,會判定感測器檢測訊號是否未滿第1閾值Lt1(ST1)。未成為未滿第1閾值Lt1的情形下,即為工件W不存在於檢測位置6x之狀態,故會成為等待工件W之待機狀態,並反覆進行該判定。 First, the control unit 8 (see FIG. 1) determines, as a first step, whether or not the sensor detection signal is less than the first threshold value Lt1 (ST1). When the first threshold value Lt1 is not reached, that is, the workpiece W does not exist in the detection position 6x, the workpiece W waits for the standby state of the workpiece W, and the determination is repeated.

在感測器檢測訊號未滿第1閾值Lt1的情形下,會判定從狀態起算是否已經過時間T1(ST2)。在已經過時間T1的情形下,會判定工件W是以正方向存在於檢測位置6x,並跳至圖中右側步驟,令第1電磁閥42(參照圖1)開啟(ST7),待經過一定時間Tc1(ST8)後,令第1電磁閥關閉(ST9),藉此,一連串動作結束。 When the sensor detection signal is less than the first threshold value Lt1, it is determined whether or not the time T1 has elapsed from the state (ST2). When the time T1 has elapsed, it is determined that the workpiece W exists in the positive direction at the detection position 6x, and jumps to the right side of the figure, so that the first electromagnetic valve 42 (refer to FIG. 1) is turned on (ST7), waiting for a certain period of time. After the time Tc1 (ST8), the first electromagnetic valve is closed (ST9), whereby a series of operations is completed.

在經過上述時間T1之判定步驟(ST2)中,若判定未經過時間T1時,會跳至判定感測器檢測訊號未滿第2閾值Lt2之步驟(ST3)。在此,當並非未滿第2閾值Lt2時,會再度回到經過時間T1之判定步驟(ST2)。在未滿第2閾值Lt2的情形下,會判定工件W是以異方向存在於檢測位置6x,並跳至圖中下方步驟,令第2電磁閥52(參照圖1)開啟(ST4),待經過一定時間Tc2(ST5)後,令第2電磁閥關閉(ST6),藉此,一連串動作結束。 When it is determined that the time T1 has not elapsed in the determination step (ST2) of the above-described time T1, the process proceeds to a step (ST3) of determining that the sensor detection signal is less than the second threshold value Lt2. Here, when it is not less than the second threshold value Lt2, it is returned to the determination step (ST2) of the elapsed time T1. When the second threshold value Lt2 is not satisfied, it is determined that the workpiece W exists in the detection position 6x in the different direction, and jumps to the lower step in the figure, and the second electromagnetic valve 52 (refer to FIG. 1) is turned on (ST4), and waits After a certain period of time Tc2 (ST5) has elapsed, the second electromagnetic valve is closed (ST6), whereby a series of operations is completed.

控制部8(參照圖1)係構成為內含有遵照上述流程 圖之1個控制程式,但亦可構成為僅以繼電器電路或計時器電路之組合來使它們進行相同動作。此外,亦可構成為,在用來進行穿透型光電感測器6動作及輸出檢測訊號之控制器中,含有作為上述控制部8的功能。 The control unit 8 (see FIG. 1) is configured to include the following processes. Although one control program is shown, it may be configured to perform the same operation only by a combination of a relay circuit or a timer circuit. Further, the controller for operating the transmissive photodetector 6 and outputting the detection signal may be included as a function of the control unit 8.

如上述般構成之工件供給裝置1,能夠如下述般使用。依據圖1進行說明。 The workpiece supply device 1 configured as described above can be used as follows. Description will be made based on Fig. 1 .

首先,將成為供給對象之工件W投入貯留部31,對振子部2(參照圖2)施加規定頻率之電壓。如此一來,在碗3會產生含上下方向成分及扭轉方向成分的振動,藉由該振動,貯留部31的工件W會於碗3的外周方向移動,且進入搬運路徑32內,沿著搬運路徑32開始被搬運。 First, the workpiece W to be supplied is loaded into the storage unit 31, and a voltage of a predetermined frequency is applied to the vibrator unit 2 (see FIG. 2). As a result, vibration is generated in the bowl 3 including the components in the vertical direction and the torsional direction. The vibration of the workpiece W in the storage portion 31 moves in the outer circumferential direction of the bowl 3, and enters the conveyance path 32 along the conveyance. Path 32 begins to be carried.

工件W藉由在搬運路徑32上前進的過程中,其姿勢會被矯正為,長邊方向成為與搬運方向一致之方向,且扁平方向成為垂直於搬運面32a之方向。工件W藉由第1姿勢變換部R1、第2姿勢變換部R2,其A面Wa(參照圖3)會統一成與搬運面32a抵接之方向。當這些功能皆正確運作時,在該狀態下,會存在有側壁32b與D面Wd抵接之正方向,以及與B面Wb抵接之異方向這2種情形。 When the workpiece W advances on the conveyance path 32, the posture thereof is corrected so that the longitudinal direction becomes the direction in which the conveyance direction coincides, and the flat direction becomes the direction perpendicular to the conveyance surface 32a. By the first posture converting unit R1 and the second posture converting unit R2, the workpiece W is unified in the direction in which the A surface Wa (see FIG. 3) abuts on the conveying surface 32a. When these functions are all correctly operated, in this state, there are two cases in which the side wall 32b abuts against the D surface Wd and the opposite direction to the B surface Wb.

當工件W到達第3姿勢變換部R3之檢測位置6x時,在該處,由於搬運面平板71(參照圖5)的爬昇梯度係設定成比上游側還平緩,工件W會成為與後續者隔離之狀態。 When the workpiece W reaches the detection position 6x of the third posture conversion unit R3, the climb gradient of the conveyance surface flat plate 71 (see FIG. 5) is set to be gentler than the upstream side, and the workpiece W is isolated from the subsequent one. State.

此外,在該檢測位置6x,當工件W為正方向時,會 藉由穿透型光電感測器6而發出中位準L2的檢測訊號。依據該檢測訊號,具體來說是在檢測訊號低於第1閾值Lt1,且自該狀態經過時間T1的條件下(參照圖9),控制部8會判定工件W是以正方向存在於檢測位置6x,在經過時間Tc1為止的期間,會對第1電磁閥42下達開啟之指令。如此一來,來自第1空氣供給源42的壓縮空氣會在短時間內,從作為加速用空氣噴出部之空氣噴嘴41噴出,使工件W暫時性地加速。此時,上述搬運面平板71(參照圖5)的爬昇梯度較為平緩,藉由它所帶來的效果,可對工件W的後面適當地噴射壓縮空氣Ac,而可有效地使其加速,以便與後續的工件W之間成為隔離狀態。像這樣,將正方向的工件W暫時性地加速,藉此,能夠與後續的工件W之間大幅隔離,而可獲得空間,供後續的工件W為異方向時令其旋轉。 In addition, at the detection position 6x, when the workpiece W is in the positive direction, The detection signal of the middle level L2 is emitted by the penetrating photodetector 6. According to the detection signal, specifically, when the detection signal is lower than the first threshold value Lt1 and the time T1 elapses from the state (see FIG. 9), the control unit 8 determines that the workpiece W exists in the positive direction at the detection position. 6x, during the elapse of time Tc1, the first solenoid valve 42 is commanded to open. As a result, the compressed air from the first air supply source 42 is ejected from the air nozzle 41 as the accelerating air ejecting portion in a short time, and the workpiece W is temporarily accelerated. At this time, the climbing gradient of the conveyance surface flat plate 71 (see FIG. 5) is relatively gentle, and by the effect thereof, the compressed air Ac can be appropriately injected to the rear surface of the workpiece W, and can be efficiently accelerated. It is isolated from the subsequent workpiece W. In this manner, the workpiece W in the forward direction is temporarily accelerated, whereby the workpiece W can be largely isolated from the subsequent workpiece W, and a space can be obtained for the subsequent workpiece W to rotate in a different direction.

在檢測位置6x,當工件W為異方向時,會藉由穿透型光電感測器6而發出低位準L0的檢測訊號。依據該檢測訊號,具體來說是在檢測訊號低於第2閾值Lt2的條件下(參照圖9),控制部8會判定工件W是以異方向存在於檢測位置6x,在經過時間Tc2為止的期間,會對第2電磁閥52下達開啟之指令。如此一來,來自第2空氣供給源52的壓縮空氣會在短時間內,從空氣噴出孔51噴出,使工件W的搬運方向後部朝向搬運方向前方旋轉。此時,上述搬運面平板71(參照圖5)的爬昇梯度較為平緩,藉由它所帶來的效果,在旋轉時不會與後續的工件W 干渉,而可順利地進行姿勢變換,以便與後續的工件W之間成為隔離狀態。此外,先通過該檢測位置6x之工件W,若為正方向,則會因加速手段4而已朝前方移動,若為異方向,則會隨著姿勢變換手段5所造成之旋轉而朝前方移動;再者,還有搬運面平板71(參照圖5)的爬昇梯度較平緩所帶來之效果,兩效果相乘之下,距離會進一步拉大,無論是哪種姿勢,都能在後方形成空間供後續的工件W旋轉。因此,欲將異方向的工件W做姿勢變換時,不會與前方的工件W發生重疊等干渉,可適當地變換其姿勢而成為正方向。 At the detection position 6x, when the workpiece W is in a different direction, the detection signal of the low level L0 is emitted by the penetrating photodetector 6. According to the detection signal, specifically, under the condition that the detection signal is lower than the second threshold value Lt2 (see FIG. 9), the control unit 8 determines that the workpiece W exists in the different direction at the detection position 6x, and elapses from the time Tc2. During this period, an instruction to open the second solenoid valve 52 is issued. As a result, the compressed air from the second air supply source 52 is ejected from the air ejection hole 51 in a short time, and the rear portion of the workpiece W in the conveyance direction is rotated forward in the conveyance direction. At this time, the climbing gradient of the conveyance surface flat plate 71 (refer to FIG. 5) is relatively gentle, and by the effect thereof, it does not follow the subsequent workpiece W when rotated. The dryness is performed, and the posture change can be smoothly performed so as to be in an isolated state from the subsequent workpiece W. Further, the workpiece W that has passed through the detection position 6x first moves forward due to the acceleration means 4 in the positive direction, and moves forward as the posture changing means 5 rotates in the opposite direction; Furthermore, there is also a effect that the climbing gradient of the transporting surface plate 71 (refer to FIG. 5) is relatively gentle. When the two effects are multiplied, the distance is further enlarged, and the space can be formed at the rear regardless of the posture. For subsequent workpiece W rotation. Therefore, when the workpiece W in the different direction is to be changed in posture, the workpiece W does not overlap with the workpiece W in the front direction, and the posture can be appropriately changed to become the positive direction.

如上所述,通過第3姿勢變換部R3之工件W,會藉由第1~第3檢查暨排除部E1~E3,來檢測其是否成為規定姿勢,若判定姿勢有異者,會從搬運路徑32上被排除,退回貯留部31。通過第1~第3檢查暨排除部E1~E3,確認為規定正方向姿勢之工件W,會被供給至欲供給處。 As described above, the workpieces W of the third posture changing unit R3 are detected by the first to third inspection and elimination units E1 to E3, and whether or not they are in a predetermined posture, and if the posture is determined to be different, the conveyance path is determined. 32 is excluded and returned to the storage portion 31. By the first to third inspection and elimination units E1 to E3, it is confirmed that the workpiece W having the predetermined forward posture is supplied to the supply portion.

如上所述,本實施形態之工件供給裝置1,屬於沿著搬運路徑32一面使工件W整列一面將其搬運至欲供給處之工件供給裝置1,具備:檢測手段6,在設定於前述搬運路徑32中之檢測位置6x,分別檢測工件W係以正方向存在之狀態、以及工件W以異方向存在之狀態,並輸出對應於該些各狀態之檢測訊號;及加速手段4,設於前述檢測位置6x附近,使工件W暫時性地加速;及姿勢變換手段5,設於前述檢測位置6x附近,使工件W的搬運方 向後部朝搬運方向前方,且以垂直於搬運方向之軸系做旋轉,藉此變換工件W的姿勢;及控制部8,控制前述加速手段4與前述姿勢變換手段5;前述控制部8係構成為,依據前述檢測手段6之檢測訊號,進行前述加速手段4及前述姿勢變換手段5之控制,藉此,當到達規定檢測位置6x之工件W為正方向時,使該工件W加速,當為異方向時,將該工件W姿勢變換。 As described above, the workpiece supply device 1 of the present embodiment belongs to the workpiece supply device 1 that transports the workpiece W to the supply path along the conveyance path 32, and includes the detection means 6 that is set in the conveyance path. The detection position 6x of 32 detects the state in which the workpiece W exists in the positive direction and the state in which the workpiece W exists in the different direction, and outputs detection signals corresponding to the respective states; and the acceleration means 4 is provided in the above detection The workpiece W is temporarily accelerated near the position 6x, and the posture changing means 5 is provided near the detection position 6x to transport the workpiece W. The rear portion is moved forward in the conveying direction, and is rotated by a shaft perpendicular to the conveying direction to thereby change the posture of the workpiece W. The control unit 8 controls the acceleration means 4 and the posture changing means 5, and the control unit 8 is configured. In accordance with the detection signal of the detecting means 6, the acceleration means 4 and the posture changing means 5 are controlled, whereby when the workpiece W that reaches the predetermined detection position 6x is in the positive direction, the workpiece W is accelerated. When the direction is different, the workpiece W posture is changed.

藉由如此構成,能夠檢測工件W是否到達規定之檢測位置6x以及此時之姿勢,針對異方向的工件W,使搬運方向後部朝搬運方向前方旋轉以便朝正方向姿勢變換,同時與後續的工件W隔離,而針對正方向的工件W則使其加速以便能與後續的工件W隔離。如此一來,在將異方向的工件W做姿勢變換時,可以確保總是有空間容許朝前方旋轉,故能抑制工件W彼此重疊而有效率地做姿勢變換,可提升使工件W朝正方向整列而供給時之供給效率。 According to this configuration, it is possible to detect whether or not the workpiece W has reached the predetermined detection position 6x and the posture at this time, and the workpiece W in the different direction is rotated forward in the conveyance direction so as to be forwardly shifted in the forward direction, and the subsequent workpiece is changed. W is isolated, and the workpiece W for the positive direction is accelerated to be isolated from the subsequent workpiece W. In this way, when the workpiece W in the different direction is changed in posture, it is possible to ensure that there is always room for the rotation of the workpiece W. Therefore, it is possible to suppress the workpieces W from overlapping each other and efficiently perform the posture change, and the workpiece W can be raised in the positive direction. Supply efficiency when supplied in a row.

此外,前述檢測手段6係為單一之感測器,對應於工件W不存在於前述檢測位置6x之狀態,以高位準L1輸出前述檢測訊號;又,針對工件W以正方向存在之狀態、及以異方向存在之狀態,分別以相對應之位準輸出前述檢測訊號,藉此,依照工件W的狀態,使同一檢測訊號以高位準L1、低位準L0及中位準L2等至少3個不同的輸出位準來變化並將其輸出;且前述控制部8係構成為,在判定中位準L2的檢測訊號所對應之狀態時,是以 辨識到已達該位準L2後,維持中位準L2並經過一定時間T1作為條件;而在判定低位準L0所對應之狀態時,是僅以辨識到已達該位準L0作為條件,故可利用單一之感測器6的輸出,來判定3種狀態且簡便地進行控制,能夠減低裝置成本,且因為在判定中位準L2所對應之狀態時,是以經過一定時間T1作為條件,故不會與低位準L0所對應之狀態混淆,而能正確地判別工件W的狀態,使其適當地進行動作。 Further, the detecting means 6 is a single sensor, and outputs the detection signal at a high level L1 corresponding to a state in which the workpiece W does not exist in the detection position 6x; and a state in which the workpiece W exists in a positive direction, and In the state in which the different directions exist, the detection signals are respectively output at the corresponding levels, thereby making the same detection signal at least three different according to the state of the workpiece W, such as the high level L1, the low level L0, and the middle level L2. The output level is changed and outputted; and the control unit 8 is configured to determine the state corresponding to the detection signal of the middle level L2. After it is recognized that the level L2 has been reached, the middle level L2 is maintained and a certain time T1 is passed as a condition; and when the state corresponding to the low level L0 is determined, only the condition that the level L0 has been reached is recognized as a condition, The output of the single sensor 6 can be used to determine the three states and can be easily controlled, and the device cost can be reduced, and since the state corresponding to the level L2 is determined, it is based on the lapse of a certain time T1. Therefore, it is not confused with the state corresponding to the low level L0, and the state of the workpiece W can be accurately determined to be appropriately operated.

此外,前述檢測手段6係為由投光部61與受光部62所構成之穿透型光電感測器,將在受光部62檢測之光量所相應之訊號,作為前述檢測訊號而輸出,前述投光部61與前述受光部62係設置成隔著工件W的搬運路徑32而彼此相向,且構成為,通過搬運路徑32上之工件W,會將從前述投光部61到達至前述受光部62之檢測光的至少一部分加以遮蔽,故能依照工件W的位置及形狀而得到輸出位準變化之檢測訊號,可簡便地實現上述構成。 Further, the detecting means 6 is a transmissive photodetector including the light projecting unit 61 and the light receiving unit 62, and the signal corresponding to the amount of light detected by the light receiving unit 62 is output as the detection signal. The light portion 61 and the light receiving portion 62 are disposed to face each other with the conveyance path 32 of the workpiece W interposed therebetween, and the workpiece W passing through the conveyance path 32 is configured to reach the light receiving portion 62 from the light projecting portion 61. At least a part of the detection light is shielded, so that the detection signal of the output level change can be obtained in accordance with the position and shape of the workpiece W, and the above configuration can be easily realized.

此外,當前述工件W將特定面Wa配置於下側或上側時,在相向的2個側面的其中一方之側,形成有朝上下開放之開口部W1,前述投光部61與前述受光部62係被配置成,成為下述之位置關係:令前述特定面Wa抵接搬運面32a的同時,工件W以正方向之姿勢到達前述檢測位置6x時,來自前述投光部61的檢測光的一部分,會通過前述開口部W1而到達受光部62;而令前述特定面Wa抵接搬運面32a的同時,以異方向之姿勢到達前述檢測位置6x 時,來自前述投光部61的檢測光,在與前述受光部62之間會幾乎被全量遮蔽,故將投光部61與受光部62配置成,檢測光的一部分會通過設於工件W側面一方的開口部W1之位置關係,藉此,能夠依照工件W的方向,而良好地得到輸出位準變化之檢測訊號。 Further, when the workpiece W has the specific surface Wa disposed on the lower side or the upper side, an opening portion W1 that opens upward and downward is formed on one of the two side surfaces facing each other, and the light projecting portion 61 and the light receiving portion 62 are formed. The positional relationship is such that when the specific surface Wa abuts on the conveyance surface 32a and the workpiece W reaches the detection position 6x in the forward direction, a part of the detection light from the light projection unit 61 The light receiving portion 62 is passed through the opening portion W1, and the specific surface Wa is brought into contact with the conveying surface 32a, and reaches the detecting position 6x in a different direction. When the detection light from the light projecting unit 61 is almost completely shielded from the light receiving unit 62, the light projecting unit 61 and the light receiving unit 62 are disposed such that a part of the detection light passes through the side of the workpiece W. The positional relationship of the one opening portion W1 allows the detection signal of the output level change to be favorably obtained in accordance with the direction of the workpiece W.

前述加速手段4具備:加速用空氣噴出部41,對於在前述檢測位置6x之工件W,係從搬運方向後方朝向前方使壓縮空氣Ac噴出;及第1空氣供給源43,供給壓縮空氣Ac;及第1電磁閥42,切換前述加速空氣噴出部41與前述第1空氣供給源42之間的連通或非連通狀態;前述姿勢變換手段5具備:姿勢變換用空氣噴出部51,設於與搬運面32a略正交之側壁32b側,對於前述檢測位置6x之工件W的後部側面,使壓縮空氣Ac噴出;及第2空氣供給源53,供給壓縮空氣Ac;及第2電磁閥52,切換前述姿勢變換用空氣噴出部51與前述第2空氣供給源53之間的連通或非連通狀態,故能將加速手段4及姿勢變換手段5以使用壓縮空氣Ac與電磁閥42、52之簡單構成來實現,且能高精度而良好地進行控制,故能使工件W進行所需之加速或姿勢變換動作。 The acceleration means 4 includes an acceleration air discharge unit 41 that discharges the compressed air Ac from the rear of the conveyance direction toward the front side of the workpiece W at the detection position 6x, and the compressed air Ac by the first air supply source 43; The first electromagnetic valve 42 switches between a communication state and a non-communication state between the acceleration air ejection portion 41 and the first air supply source 42. The posture changing device 5 includes a posture change air ejection portion 51 provided on the conveying surface. 32a is slightly orthogonal to the side wall 32b side, and the compressed air Ac is discharged to the rear side surface of the workpiece W at the detection position 6x; and the second air supply source 53 supplies the compressed air Ac; and the second electromagnetic valve 52 to switch the posture Since the switching air blowing unit 51 and the second air supply source 53 are in a communication or non-communication state, the acceleration means 4 and the posture changing means 5 can be realized by a simple configuration using the compressed air Ac and the electromagnetic valves 42 and 52. Moreover, the control can be performed with high precision and goodness, so that the workpiece W can be subjected to a desired acceleration or posture changing operation.

前述檢測位置6x附近之搬運路徑32a的爬昇梯度θ1,相較於比該檢測位置6x附近還至少靠搬運方向上游側之搬運路徑32a的爬昇梯度θ0,係設定成較平緩,故在檢測位置6x附近,工件W的搬運速度會增大,被連續搬運之工件W的間隔會變大,不會受到後續的工件W所影 響,而可更正確地進行姿勢變換或加速動作。 The climb gradient θ1 of the conveyance path 32a in the vicinity of the detection position 6x is set to be gentler than the climb gradient θ0 of the conveyance path 32a on the upstream side in the conveyance direction from the vicinity of the detection position 6x, so that the detection position 6x is In the vicinity, the conveyance speed of the workpiece W increases, and the interval of the workpiece W that is continuously conveyed becomes large, and is not affected by the subsequent workpiece W. The sound is changed, and the posture change or the acceleration action can be performed more correctly.

另,各部的具體構成,並非僅由上述實施形態所限定。 Further, the specific configuration of each unit is not limited to the above embodiment.

舉例來說,上述實施形態中,係構成為工件W的移動路徑呈螺旋狀之碗饋送型形態工件供給裝置,但亦可構成為工件W的搬運路徑形成為直線狀之線性饋送型供給裝置。 For example, the above-described embodiment is configured as a bowl-feed type workpiece supply device in which the movement path of the workpiece W is spiral, but a linear feed type supply device in which the conveyance path of the workpiece W is formed in a straight line may be employed.

此外,上述實施形態中,為了進行工件W之姿勢變換,係令搬運方向後部朝前方以垂直於搬運面32a之軸系做旋轉;但因應到達檢測位置6x時之工件W姿勢或供給時之目標姿勢,亦可構成為,將作為姿勢變換用空氣噴出部之空氣噴出孔51設於搬運面32a,而以垂直於側壁32b之軸系做旋轉。此外,如果事先在搬運面32a與側壁32b雙方均設置,依照工件W不同來分別使用,便能以1個工件供給裝置來處理種類相異之工件W。 Further, in the above-described embodiment, in order to change the posture of the workpiece W, the rear portion in the conveyance direction is rotated forward in the direction perpendicular to the conveyance surface 32a; however, the workpiece W posture or the supply target at the detection position 6x is reached. The posture may be such that the air ejection hole 51 as the posture-changing air ejection portion is provided on the conveying surface 32a, and is rotated about the axis perpendicular to the side wall 32b. Further, if both the conveyance surface 32a and the side wall 32b are provided in advance, and the workpiece W is used separately, it is possible to process the workpiece W of a different type by one workpiece supply device.

此外,上述實施形態中,作為工件W的檢測手段,係使用了穿透型光電感測器6,但使用反射型光電感測器,也同樣能夠得到依照工件W姿勢而變化之檢測訊號,可合適地使用。又,凡是能檢測工件W的位置,且能藉由掌握工件W各表面特徵而檢測姿勢者,則不限於光電感測器,即便使用光纖感測器、接近感測器、雷射感測器等各種感測器,亦可做相同構成。再者,也可組合攝像手段與圖像辨識處理,來作為替代穿透型光電感測器6之檢測手段,亦可運用其來做相同構成。 Further, in the above-described embodiment, the penetrating photodetector 6 is used as the detecting means of the workpiece W. However, the reflective photodetector can also be used to obtain the detection signal which changes depending on the posture of the workpiece W. Use as appropriate. Moreover, the position of the workpiece W can be detected, and the posture can be detected by grasping the surface features of the workpiece W, and is not limited to the photodetector, even if a fiber sensor, a proximity sensor, or a laser sensor is used. Various sensors can be used to make the same composition. Furthermore, the imaging means and the image recognition processing may be combined as a detection means for the transmissive photodetector 6, and the same configuration may be applied.

此外,上述實施形態中,作為使振子部2產生振動之驅動源,係使用了電磁鐵24,但凡是可控制振動頻率及振動力者,則驅動源並不限於此形態。舉例來說,在板彈簧23、23的表面貼附壓電元件,對該壓電素子施加正弦波狀之電壓,使其產生周期性地伸長,藉此亦可使振子台2振動。 Further, in the above-described embodiment, the electromagnet 24 is used as the driving source for vibrating the vibrator portion 2. However, the driving source is not limited to this embodiment. For example, a piezoelectric element is attached to the surface of the leaf springs 23, 23, and a sinusoidal voltage is applied to the piezoelectric element to cause it to periodically elongate, whereby the vibrator stage 2 can also be vibrated.

其餘構成在不脫離本發明要旨之範圍,亦可做各種變形。 The rest of the configuration can be variously modified without departing from the gist of the invention.

1‧‧‧工件供給裝置 1‧‧‧ workpiece supply device

2‧‧‧振子部 2‧‧‧ vibrator

3‧‧‧碗 3‧‧‧ bowl

4‧‧‧加速手段 4‧‧‧Acceleration means

5‧‧‧垂直軸系姿勢變換部(姿勢變換手段) 5‧‧‧Vertical axis posture transformation unit (posture transformation means)

6‧‧‧穿透型光電感測器(檢測手段) 6‧‧‧Transmission type optical inductance detector (detection means)

8‧‧‧控制部 8‧‧‧Control Department

32‧‧‧搬運路徑 32‧‧‧Transportation path

32a‧‧‧搬運面 32a‧‧‧Transport surface

32b‧‧‧側壁 32b‧‧‧ side wall

41‧‧‧空氣噴嘴(加速用空氣噴出部) 41‧‧‧Air nozzle (acceleration air ejection unit)

41a‧‧‧空氣噴出孔 41a‧‧‧Air venting holes

42‧‧‧第1電磁閥 42‧‧‧1st solenoid valve

43‧‧‧第1空氣供給源 43‧‧‧1st air supply source

51‧‧‧空氣噴出孔(姿勢變換用空氣噴出部) 51‧‧‧Air ejection hole (air ejection unit for posture change)

52‧‧‧第2電磁閥 52‧‧‧2nd solenoid valve

53‧‧‧第2空氣供給源 53‧‧‧2nd air supply source

61‧‧‧投光部 61‧‧‧Projecting Department

62‧‧‧受光部 62‧‧‧Receiving Department

Ac‧‧‧壓縮空氣 Ac‧‧‧Compressed air

L0‧‧‧(檢測訊號的)低位準 Low level of L0‧‧‧ (detection signal)

L1‧‧‧(檢測訊號的)高位準 L1‧‧‧ (detection signal) high standard

L2‧‧‧(檢測訊號的)中位準 L2‧‧‧ (detection signal) median

W‧‧‧工件 W‧‧‧Workpiece

W1‧‧‧開口部 W1‧‧‧ openings

X‧‧‧搬運方向 X‧‧‧Transportation direction

θ0‧‧‧(比檢測位置更上游側之搬運面的)梯度 Θ0‧‧‧ (the surface of the transport surface on the upstream side of the detection position)

θ1‧‧‧(檢測位置之搬運面的)梯度 Θ1‧‧‧ (measurement of the transport surface of the detection location)

〔圖1〕本發明一實施形態之工件供給裝置系統構成示意模型圖。 Fig. 1 is a schematic model diagram showing a configuration of a workpiece supply device system according to an embodiment of the present invention.

〔圖2〕同工件供給裝置之本體部的局部剖面示意側視圖。 Fig. 2 is a partial cross-sectional side view showing the main body portion of the workpiece supply device.

〔圖3〕同工件供給裝置中,作為供給對象之工件一例示意說明圖。 [Fig. 3] A schematic explanatory view of an example of a workpiece to be supplied to the workpiece supply device.

〔圖4〕同工件供給裝置之垂直軸系姿勢變換部立體圖。 Fig. 4 is a perspective view of a vertical axis posture changing unit of the workpiece supply device.

〔圖5〕同工件供給裝置之垂直軸系姿勢變換部模型示意側視圖。 Fig. 5 is a schematic side view showing the vertical axis system posture changing unit model of the workpiece supply device.

〔圖6〕同工件供給裝置之垂直軸系姿勢變換部沿檢測光通過路徑而截斷之截面圖。 [Fig. 6] A cross-sectional view taken along the detection light passage path with the vertical axis posture posture changing portion of the workpiece supply device.

〔圖7〕同工件供給裝置之垂直軸系姿勢變換部沿壓縮空氣通過路徑而截斷之截面圖。 [Fig. 7] A cross-sectional view of the vertical axis system posture changing portion of the workpiece supply device taken along the passage of the compressed air.

〔圖8〕同工件供給裝置之垂直軸系姿勢變換部動作說明模型圖。 Fig. 8 is a model diagram for explaining the operation of the vertical axis system posture changing unit of the workpiece supply device.

〔圖9〕同工件供給裝置之穿透型光電感測器檢測波形與各空氣噴出時機之關係示意說明圖。 Fig. 9 is a schematic explanatory view showing the relationship between the detected waveform of the penetrating photodetector and the timing of each air ejection with the workpiece supply device.

〔圖10〕同工件供給裝置之控制部的控制流程示意流程圖。 Fig. 10 is a flow chart showing the control flow of the control unit of the workpiece supply device.

〔圖11〕習知工件供給裝置之垂直軸系姿勢變換部模型圖。 Fig. 11 is a model diagram of a vertical axis system posture changing unit of a conventional workpiece supply device.

〔圖12〕習知工件供給裝置之垂直軸系姿勢變換部問題點示意模型圖。 Fig. 12 is a schematic diagram showing a problem of a vertical axis system posture changing unit of a conventional workpiece supply device.

1‧‧‧工件供給裝置 1‧‧‧ workpiece supply device

1a‧‧‧本體部 1a‧‧‧ Body Department

3‧‧‧碗 3‧‧‧ bowl

4‧‧‧加速手段 4‧‧‧Acceleration means

5‧‧‧垂直軸系姿勢變換部(姿勢變換手段) 5‧‧‧Vertical axis posture transformation unit (posture transformation means)

6‧‧‧穿透型光電感測器(檢測手段) 6‧‧‧Transmission type optical inductance detector (detection means)

8‧‧‧控制部 8‧‧‧Control Department

31‧‧‧貯留部 31‧‧‧Storage Department

32‧‧‧搬運路徑 32‧‧‧Transportation path

32a‧‧‧搬運面 32a‧‧‧Transport surface

32b‧‧‧側壁 32b‧‧‧ side wall

41‧‧‧空氣噴嘴(加速用空氣噴出部) 41‧‧‧Air nozzle (acceleration air ejection unit)

42‧‧‧第1電磁閥 42‧‧‧1st solenoid valve

43‧‧‧第1空氣供給源 43‧‧‧1st air supply source

51‧‧‧空氣噴出孔(姿勢變換用空氣噴出部) 51‧‧‧Air ejection hole (air ejection unit for posture change)

52‧‧‧第2電磁閥 52‧‧‧2nd solenoid valve

53‧‧‧第2空氣供給源 53‧‧‧2nd air supply source

R1‧‧‧第1姿勢變換部 R1‧‧‧1st posture transformation unit

R2‧‧‧第2姿勢變換部 R2‧‧‧2nd posture transformation unit

R3‧‧‧第3姿勢變換部 R3‧‧‧3rd posture transformation unit

E1~E3‧‧‧第1~第3檢查暨排除部 E1~E3‧‧‧1st to 3rd Inspection and Exclusion Department

W‧‧‧工件 W‧‧‧Workpiece

X‧‧‧搬運方向 X‧‧‧Transportation direction

Claims (6)

一種工件供給裝置,屬於沿著搬運路徑一面使工件整列一面將其搬運至欲供給處之工件供給裝置,其特徵為,具備:檢測手段,在設定於前述搬運路徑中之檢測位置,分別檢測工件係以正方向存在之狀態、以及工件以異方向存在之狀態,並輸出對應於該些各狀態之檢測訊號;加速手段,設於前述檢測位置附近,使工件暫時性地加速;姿勢變換手段,設於前述檢測位置附近,使工件的搬運方向後部朝搬運方向前方,且以垂直於搬運方向之軸系做旋轉,藉此變換工件的姿勢;及控制部,控制前述加速手段與前述姿勢變換手段;前述控制部係構成為,依據前述檢測手段之檢測訊號,進行前述加速手段及前述姿勢變換手段之控制,藉此,當到達規定檢測位置之工件為正方向時,使該工件加速,當為異方向時,將該工件姿勢變換。 A workpiece supply device is a workpiece supply device that transports a workpiece to a supply point along a conveyance path, and includes a detection means that detects a workpiece at a detection position set in the conveyance path a state in which the positive direction exists and a state in which the workpiece exists in an opposite direction, and outputs a detection signal corresponding to each of the states; an acceleration means is provided near the detection position to temporarily accelerate the workpiece; Provided in the vicinity of the detection position, the rear portion of the workpiece in the conveyance direction is forward in the conveyance direction, and rotated in a direction perpendicular to the conveyance direction to thereby change the posture of the workpiece; and the control unit controls the acceleration means and the posture changing means The control unit is configured to control the acceleration means and the posture changing means according to the detection signal of the detecting means, whereby when the workpiece reaching the predetermined detection position is in the positive direction, the workpiece is accelerated. When the direction is different, the posture of the workpiece is changed. 如申請專利範圍第1項之工件供給裝置,其中,前述檢測手段係為單一之感測器,對應於工件不存在於前述檢測位置之狀態,以低位準或高位準輸出前述檢測訊號;又,針對工件以正方向存在之狀態、及以異方向存在之狀態,分別以相對應之位準輸出前述檢測訊號,藉此,依照工件的狀態,使同一檢測訊號以高位準、低位準及中位準等至少3個不同的輸出位準來變化並將其輸出; 且前述控制部係構成為,在判定中位準的檢測訊號所對應之狀態時,是以辨識到已達該位準後,維持中位準並經過一定時間作為條件;而在判定低位準或高位準所對應之狀態時,是僅以辨識到已達該位準作為條件。 The workpiece supply device of claim 1, wherein the detecting means is a single sensor, and the detecting signal is output at a low level or a high level corresponding to a state in which the workpiece does not exist in the detecting position; The detection signal is output at a corresponding level for the state in which the workpiece exists in the positive direction and the state existing in the different direction, thereby making the same detection signal high, low, and neutral according to the state of the workpiece. Wait for at least 3 different output levels to change and output them; And the control unit is configured to determine, in the state corresponding to the detection signal of the middle level, that after the level has been reached, the medium level is maintained and a certain time is passed as a condition; and the low level or In the state corresponding to the high level, it is only conditiond that the level has been reached. 如申請專利範圍第2項之工件供給裝置,其中,前述檢測手段係為由投光部與受光部所構成之穿透型光電感測器,將在受光部檢測之光量所相應之訊號,作為前述檢測訊號而輸出,前述投光部與前述受光部係設置成隔著工件的搬運路徑而彼此相向,且構成為,通過搬運路徑上之工件,會將從前述投光部到達至前述受光部之檢測光的至少一部分加以遮蔽。 The workpiece supply device according to the second aspect of the invention, wherein the detecting means is a penetrating photodetector comprising a light projecting unit and a light receiving unit, and the signal corresponding to the amount of light detected by the light receiving unit is used as The light-emitting portion and the light-receiving portion are disposed to face each other across a conveyance path of the workpiece, and the workpiece is conveyed from the light-projecting portion to the light-receiving portion. At least a portion of the detected light is shielded. 如申請專利範圍第3項之工件供給裝置,其中,當前述工件將特定面配置於下側或上側時,在相向的2個側面的其中一方之側,形成有朝上下開放之開口部,前述投光部與前述受光部係被配置成,成為下述之位置關係:令前述特定面抵接搬運面的同時,工件以正方向之姿勢到達前述檢測位置時,來自前述投光部的檢測光的一部分,會通過前述開口部而到達受光部;而令前述特定面抵接搬運面的同時,以異方向之姿勢到達前述檢測位置時,來自前述投光部的檢測光,在與前述受光部之間會幾乎被全量遮蔽。 The workpiece supply device according to claim 3, wherein when the workpiece has a specific surface disposed on the lower side or the upper side, an opening portion that opens upward and downward is formed on one of the two side surfaces facing each other, and the The light projecting unit and the light receiving unit are disposed in such a positional relationship that when the specific surface abuts on the conveyance surface and the workpiece reaches the detection position in the forward direction, the detection light from the light projecting unit A part of the light reaches the light receiving unit through the opening; and when the specific surface abuts on the transport surface and reaches the detection position in an outward direction, the detection light from the light projecting unit is in the light receiving unit. It will be almost completely obscured. 如申請專利範圍第4項之工件供給裝置,其中, 前述加速手段具備:加速用空氣噴出部,對於在前述檢測位置之工件,係從搬運方向後方朝向前方使壓縮空氣噴出;及第1空氣供給源,供給壓縮空氣;及第1電磁閥,切換前述加速空氣噴出部與前述第1空氣供給源之間的連通或非連通狀態;前述姿勢變換手段具備:姿勢變換用空氣噴出部,設於與搬運面略正交之側壁側,對於前述檢測位置之工件的後部側面,使壓縮空氣噴出;及第2空氣供給源,供給壓縮空氣;及第2電磁閥,切換前述姿勢變換用空氣噴出部與前述第2空氣供給源之間的連通或非連通狀態。 The workpiece supply device of claim 4, wherein The acceleration means includes: an acceleration air ejecting unit that ejects compressed air toward the front from the conveyance direction to the workpiece at the detection position; and supplies compressed air to the first air supply source; and the first electromagnetic valve switches the a state in which the air ejecting portion and the first air supply source are in a non-communicating state, and the posture changing means includes: a posture changing air ejecting unit provided on a side wall side orthogonal to the conveying surface, and the detecting position a compressed air is blown from a rear side surface of the workpiece; a compressed air is supplied to the second air supply source; and a second electromagnetic valve is used to switch the communication or non-connected state between the posture change air discharge unit and the second air supply source. . 如申請專利範圍第1至5項任一項之工件供給裝置,其中,前述檢測位置附近之搬運路徑的爬昇梯度,相較於比該檢測位置附近還至少靠搬運方向上游側之搬運路徑的爬昇梯度,係設定成較平緩。 The workpiece supply device according to any one of claims 1 to 5, wherein the climb gradient of the conveyance path in the vicinity of the detection position is at least a climb of the conveyance path on the upstream side in the conveyance direction from the vicinity of the detection position. The gradient is set to be gentler.
TW101147141A 2012-02-27 2012-12-13 Workpiece supply device TWI607939B (en)

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