TW201329585A - Polarizing plate and image display device comprising the same - Google Patents
Polarizing plate and image display device comprising the same Download PDFInfo
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1337—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers
- G02F1/133711—Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers by organic films, e.g. polymeric films
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
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Abstract
Description
此申請案主張於2011年12月20日向韓國智慧財產局申請的韓國專利申請案編號10-2011-0138628以及於2011年12月20日申請的韓國專利申請案編號10-2011-0138645的優先權,其全部揭露併入於本文中以作為參考。
The priority of the Korean Patent Application No. 10-2011-0138628 filed on Dec. 20, 2011, and the Korean Patent Application No. 10-2011-0138645 filed on Dec. 20, 2011 The entire disclosure is hereby incorporated by reference.
發明所屬之技術領域
本發明有關一種偏光板以及一種包括該偏光板的影像顯示裝置,更特別的是,有關一種藉由簡單製程製造而具有減少厚度的偏光板,以及一種包括該偏光板的影像顯示裝置。
相關技術領域的描述
一般而言,三維影像顯示技術適應了兩眼視差,兩眼視差是在近距離識別三維效果的最重要因素。
這種兩眼視差原理實質上意指一種方法:使用至少兩個用於取得立體感影像的相機,在不同的角度分別取得經由觀看者左眼以及右眼觀看的左影像以及右影像;然後,分開該影像,並將分開的影像轉移至該觀看者的眼睛。人類的兩眼在不同的角度經由視網膜識別物體,然後將這兩個接受的影像在大腦合成,藉此能夠有上述過程。
影像顯示裝置,例如能夠體現立體感影像的液晶顯示裝置,通常包括有圖案的延遲薄膜。這種有圖案的延遲薄膜在不同的方向提供有各自圖案區域的光軸,因此能夠讓不同的影像被轉移至配戴偏光眼鏡的觀看者的左與右眼。
第1圖示意性地示例了一種根據傳統應用的有圖案的延遲薄膜。在本文中,有圖案的延遲薄膜100附著至上偏光板200,其中穿過彩色濾光片層的光穿過了該上偏光板。
為了在影像顯示裝置中使用有圖案的延遲薄膜,並實現立體感影像,延遲薄膜必須附著至該顯示裝置,同時將該延遲薄膜的圖案(隔離)間隙相配至彩色濾光片的像素間距。然而,此過程不能被輕易地執行,因此在製程期間增加了產品的故障率。
這裡,上述有圖案的延遲薄膜100通常包括一種結構,在該結構中,透明基板110、校直層120以及固化液晶層130在上偏光板200上經由黏結層140而以此順序壓層。同時,該上偏光板200包括透明基板薄膜210、用於將該透明基板薄膜210鍵結至偏光器230的第一黏結層220、以及用於將該偏光器230鍵結至透明基板薄膜或延遲薄膜250的第二黏結層240。
然而,由於延遲薄膜具有低的層間鍵結力,當在使用黏結劑將該延遲薄膜附著至基板之後移除保護薄膜時,仍有造成該延遲薄膜分層的問題。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polarizing plate and an image display apparatus including the same, and more particularly to a polarizing plate having a reduced thickness by a simple process manufacturing, and an image including the polarizing plate Display device.
Description of the Related Art In general, three-dimensional image display technology is adapted to binocular parallax, and binocular parallax is the most important factor for recognizing three-dimensional effects at close range.
The principle of binocular parallax substantially means a method of using at least two cameras for acquiring stereoscopic images to obtain left and right images respectively viewed by the left and right eyes of the viewer at different angles; The image is separated and the separate image is transferred to the viewer's eyes. The human eye recognizes the object through the retina at different angles, and then synthesizes the two accepted images in the brain, thereby enabling the above process.
The image display device is, for example, a liquid crystal display device capable of embodying a stereoscopic image, and generally includes a patterned retardation film. Such patterned retardation films are provided with optical axes of respective pattern regions in different directions, thus enabling different images to be transferred to the left and right eyes of the viewer wearing the polarized glasses.
Fig. 1 schematically illustrates a patterned retardation film according to a conventional application. Herein, the patterned retardation film 100 is attached to the upper polarizing plate 200, in which light passing through the color filter layer passes through the upper polarizing plate.
In order to use a patterned retardation film in an image display device and to realize a stereoscopic image, the retardation film must be attached to the display device while the pattern (isolation) gap of the retardation film is matched to the pixel pitch of the color filter. However, this process cannot be easily performed, thus increasing the failure rate of the product during the process.
Here, the patterned retardation film 100 generally includes a structure in which the transparent substrate 110, the alignment layer 120, and the cured liquid crystal layer 130 are laminated on the upper polarizing plate 200 via the bonding layer 140 in this order. Meanwhile, the upper polarizing plate 200 includes a transparent substrate film 210, a first bonding layer 220 for bonding the transparent substrate film 210 to the polarizer 230, and a film for bonding the polarizer 230 to the transparent substrate or delay The second bonding layer 240 of the film 250.
However, since the retardation film has a low interlayer bonding force, when the protective film is removed after attaching the retardation film to the substrate using a binder, there is still a problem of causing delamination of the retardation film.
因此,本發明的一個目的是提供一種整合延遲薄膜的偏光板,該偏光板包括與該偏光板整合的延遲薄膜。
本發明的另一個目的是提供一種具有極佳層間鍵結力的延遲薄膜,該延遲薄膜與偏光板整合。
為了完成上述目的,本發明提供了下述。
(1)一種由用於形成校直層的組成物製備的偏光板,包括:偏光器層;形成在該偏光器層的至少一面上的黏結層;以及具有一結構的延遲薄膜,在該結構中,液晶層、校直層以及基板以順序壓層,其中該液晶層附著至該黏結層,以及其中該校直層包括在其末端具有異氰酸鹽基團以及(甲基)丙烯酸酯基團的附著增強劑,以及其中該異氰酸鹽基團以及(甲基)丙烯酸酯基團分別黏結至該基板表面上的反應基團以及該液晶層中液晶化合物的反應基團。
(2)根據上述第(1)項所述的偏光板,該附著增強劑為選自下述分子式1至4所代表的化合物所組成的群組的至少其中之一:
[分子式1]
(其中R1以及R2每個獨立地為氫或甲基;
R3以及R7每個獨立地為具有1至10個碳原子的亞烴基,該1至10個碳原子由選自酮、酯以及硫醇基團所組成的群組的基團取代或未取代;
R4以及R6每個獨立地為具有1至10個碳原的亞烴基,該1至10個碳原子由選自醯胺、酮、酯以及硫醇基團所組成的群組的基團取代或未取代;以及
R5是具有1至10個碳原子的亞烴基,該1至10個碳原子由具有1至8個碳原子的烷氧基取代或未取代。),
[分子式2]
(其中R7以及R8每個獨立地為氫或甲基;
R9以及R11每個獨立地為具有1至10個碳原子的亞烴基,該1至10個碳原子由選自酮、酯以及硫醇基團所組成的群組的基團取代或未取代;
R10是(a)或(b),其中E1以及E3每個獨立地為具有1至10個碳原子的烷基,該1至10個碳原子由具有1至8個碳原子的烷氧基取代或未取代,或,具有1至8個碳原子的烷氧基,而E2為具有1至10個碳原子的亞烴基,該1至10個碳原子由具有1至8個碳原子的烷氧基取代或未取代。),
[分子式3]
(其中R12是氫或甲基,
R13是具有1至10個碳原子的亞烴基,該1至10個碳原子由選自酮、酯以及硫醇基團所組成的群組的基團取代或未取代。)
[分子式4]
(其中R14是氫或甲基,
R15是具有1至10個碳原子的亞烴基,該1至10個碳原子由選自酮、酯以及硫醇基團所組成的群組的基團取代或未取代。)
(3)根據上述第(2)項所述的偏光板,該附著增強劑是分子式1所代表的化合物以及分子式2至4所代表的化合物的至少其中之一的混合物。
(4)根據上述第(1)項所述的偏光板,該校直層包括具有肉桂酸鹽基團的聚合物作為光校直劑。
(5)根據上述第(4)項所述的偏光板,該附著增強劑相對於100重量部分的該光校直劑而包括於0.1至20重量部分的量中。
(6)根據上述第(1)項所述的偏光板,該基板表面的反應基團是選自羥基、硫醇、羧基、(甲基)丙烯酸酯、胺以及環氧基所組成的群組的至少其中之一。
(7)根據上述第(1)項所述的偏光板,該基板以選自皂化作用、底漆處理、電暈放電、電漿處理以及塗層過程所組成的群組的至少其中之一來處理表面。
(8)根據上述第(7)項所述的偏光板,該電漿處理選自遠程電漿處理、直接電漿處理以及單體電漿處理所組成的群組。
(9)根據上述第(1)項所述的偏光板,該校直層經由胺甲酸酯鍵、巰基-乙烯基鍵或碳-碳飽和鍵而鍵結至該基板。
(10)根據上述第(9)項所述的偏光板,該胺甲酸酯鍵是藉由將該校直層中由分子式1至4中任一所代表的化合物的異氰酸鹽基團與該基板的羥基、硫醇、羧基、胺或環氧基反應而形成。
(11)根據上述第(9)項所述的偏光板,該巰基-乙烯基鍵是藉由將該校直層中由分子式1至4中任一所代表的化合物的(甲基)丙烯酸酯基團與該基板的硫醇基團反應而形成。
(12)根據上述第(9)項所述的偏光板,該碳-碳飽和鍵是藉由將該校直層中由分子式1至4中任一所代表的(甲基)丙烯酸酯基團與該基板的(甲基)丙烯酸酯基團反應而形成。
(13)根據上述第(1)項所述的偏光板,該液晶層是使用具有碳-碳不飽和鍵、羥基、環氧基或氰基的液晶化合物來製備。
(14)根據上述第(1)項所述的偏光板,該校直層經由胺甲酸酯鍵或碳-碳飽和鍵而鍵結至該液晶層。
(15)根據上述第(14)項所述的偏光板,該胺甲酸酯鍵是藉由將該校直層中由分子式1至4中任一所代表的化合物的異氰酸鹽基團與該液晶層中該液晶化合物的羥基、環氧基或氰基反應而形成。
(16)根據上述第(14)項所述的偏光板,該碳-碳飽和鍵是藉由將該校直層中由分子式1至4中任一所代表的化合物的(甲基)丙烯酸酯基團與該液晶層中該液晶化合物的碳-碳不飽和鍵反應而形成。
(17)根據上述第(1)項所述的偏光板,該黏結層是使用水性黏著劑或光固化黏著劑來製備。
(18)根據上述第(1)項所述的偏光板,該黏結層以及該液晶層經由碳-碳飽和鍵來結合。
(19)根據上述第(1)項所述的偏光板,該延遲薄膜是提供有第一以及第二圖案的有圖案的延遲薄膜,該第一以及第二圖案具有彼此不同的光軸。
(20)一種影像顯示裝置,包括根據上述第(1)至(19)項中任一所述的偏光板。
本發明的偏光板可具有與該偏光板整合的延遲薄膜,以在製程期間減少故障率,同時達成生產力的改進以及降低生產成本。
本發明的偏光板可具有與該偏光板整合的延遲薄膜,以提供薄膜型偏光板。
由於與具創造性的偏光板整合的延遲薄膜具有非常高的層間鍵結力,在製程期間可大大地減少脫層,因此降低故障率,藉此改善生產力。
本發明的偏光板展現了偏光器以及延遲薄膜的液晶層之間的極佳附著,以改善耐久的可靠性。
當使用水性黏著劑時,本發明的偏光板可為環保的,且如果使用光固化黏著劑,因為簡單的製程,可改善生產力。
本發明的偏光板可具有較好的層間鍵結力,並使用具有高熱釋放的背光,以達到極佳的清晰度。
本發明的偏光板可具有減少的厚度,因此在偏光板以及背光之間具有短距離的影像顯示裝置中被有效率地利用。Accordingly, it is an object of the present invention to provide a polarizing plate incorporating a retardation film, the polarizing plate comprising a retardation film integrated with the polarizing plate.
Another object of the present invention is to provide a retardation film having excellent interlayer bonding force, which is integrated with a polarizing plate.
In order to accomplish the above object, the present invention provides the following.
(1) A polarizing plate prepared from a composition for forming a straightening layer, comprising: a polarizer layer; a bonding layer formed on at least one side of the polarizer layer; and a retardation film having a structure in which the structure The liquid crystal layer, the alignment layer, and the substrate are sequentially laminated, wherein the liquid crystal layer is attached to the adhesive layer, and wherein the alignment layer includes an isocyanate group and a (meth) acrylate group at a terminal thereof An adhesion enhancer of the group, and a reactive group in which the isocyanate group and the (meth) acrylate group are respectively bonded to the surface of the substrate and a reactive group of the liquid crystal compound in the liquid crystal layer.
(2) The polarizing plate according to the above (1), wherein the adhesion enhancer is at least one selected from the group consisting of compounds represented by the following formulas 1 to 4:
[Molecular Formula 1]
(wherein R1 and R2 are each independently hydrogen or methyl;
R 3 and R 7 are each independently an alkylene group having 1 to 10 carbon atoms, which is substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group;
R4 and R6 are each independently an alkylene group having 1 to 10 carbon atoms, which is substituted by a group selected from the group consisting of decylamine, ketone, ester, and thiol groups or Unsubstituted;
R5 is an alkylene group having 1 to 10 carbon atoms which is substituted or unsubstituted with an alkoxy group having 1 to 8 carbon atoms. ),
[Molecular Formula 2]
(wherein R7 and R8 are each independently hydrogen or methyl;
R9 and R11 are each independently an alkylene group having 1 to 10 carbon atoms, which is substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group;
R10 is (a) Or (b) Wherein E1 and E3 are each independently an alkyl group having 1 to 10 carbon atoms, which is substituted or unsubstituted by an alkoxy group having 1 to 8 carbon atoms, or has 1 to The alkoxy group of 8 carbon atoms, and E2 is an alkylene group having 1 to 10 carbon atoms, which is substituted or unsubstituted by an alkoxy group having 1 to 8 carbon atoms. ),
[Formula 3]
(wherein R12 is hydrogen or methyl,
R13 is an alkylene group having 1 to 10 carbon atoms which is substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group. )
[Molecular Formula 4]
(wherein R14 is hydrogen or methyl,
R15 is an alkylene group having 1 to 10 carbon atoms which is substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group. )
(3) The polarizing plate according to the above item (2), wherein the adhesion enhancer is a mixture of at least one of a compound represented by Formula 1 and a compound represented by Formulas 2 to 4.
(4) The polarizing plate according to the above item (1), wherein the alignment layer comprises a polymer having a cinnamate group as a light straightening agent.
(5) The polarizing plate according to the above (4), wherein the adhesion enhancer is included in an amount of 0.1 to 20 parts by weight with respect to 100 parts by weight of the optical straightening agent.
(6) The polarizing plate according to the above item (1), wherein the reactive group on the surface of the substrate is a group selected from the group consisting of a hydroxyl group, a thiol, a carboxyl group, a (meth) acrylate, an amine, and an epoxy group. At least one of them.
(7) The polarizing plate according to the above item (1), wherein the substrate is at least one selected from the group consisting of saponification, primer treatment, corona discharge, plasma treatment, and coating process. Handle the surface.
(8) The polarizing plate according to the above item (7), wherein the plasma treatment is selected from the group consisting of remote plasma treatment, direct plasma treatment, and monomer plasma treatment.
(9) The polarizing plate according to Item (1) above, wherein the alignment layer is bonded to the substrate via a urethane bond, a thiol-vinyl bond or a carbon-carbon saturation bond.
(10) The polarizing plate according to the above (9), wherein the urethane bond is an isocyanate group of the compound represented by any one of Formulas 1 to 4 in the alignment layer. It is formed by reacting with a hydroxyl group, a thiol, a carboxyl group, an amine or an epoxy group of the substrate.
(11) The polarizing plate according to the above (9), wherein the thiol-vinyl bond is a (meth) acrylate of a compound represented by any one of Formulas 1 to 4 in the alignment layer. The group is formed by reacting with a thiol group of the substrate.
(12) The polarizing plate according to the above (9), wherein the carbon-carbon saturated bond is a (meth) acrylate group represented by any one of Formulas 1 to 4 in the alignment layer. It is formed by reacting with a (meth) acrylate group of the substrate.
(13) The polarizing plate according to the above (1), wherein the liquid crystal layer is prepared using a liquid crystal compound having a carbon-carbon unsaturated bond, a hydroxyl group, an epoxy group or a cyano group.
(14) The polarizing plate according to Item (1) above, wherein the alignment layer is bonded to the liquid crystal layer via a urethane bond or a carbon-carbon saturation bond.
(15) The polarizing plate according to the above item (14), wherein the urethane bond is an isocyanate group of the compound represented by any one of Formulas 1 to 4 in the alignment layer. It is formed by reacting with a hydroxyl group, an epoxy group or a cyano group of the liquid crystal compound in the liquid crystal layer.
(16) The polarizing plate according to Item (14) above, wherein the carbon-carbon saturated bond is a (meth) acrylate of a compound represented by any one of Formulas 1 to 4 in the alignment layer. The group is formed by reacting with a carbon-carbon unsaturated bond of the liquid crystal compound in the liquid crystal layer.
(17) The polarizing plate according to the above (1), wherein the adhesive layer is prepared using an aqueous adhesive or a photocurable adhesive.
(18) The polarizing plate according to the above (1), wherein the bonding layer and the liquid crystal layer are bonded via a carbon-carbon saturation bond.
(19) The polarizing plate according to the above (1), wherein the retardation film is a patterned retardation film provided with the first and second patterns, the first and second patterns having optical axes different from each other.
(20) An image display device comprising the polarizing plate according to any one of the above items (1) to (19).
The polarizing plate of the present invention may have a retardation film integrated with the polarizing plate to reduce the failure rate during the process while achieving productivity improvement and reducing production cost.
The polarizing plate of the present invention may have a retardation film integrated with the polarizing plate to provide a film-type polarizing plate.
Since the retardation film integrated with the inventive polarizing plate has a very high interlayer bonding force, delamination can be greatly reduced during the process, thereby reducing the failure rate, thereby improving productivity.
The polarizing plate of the present invention exhibits excellent adhesion between the polarizer and the liquid crystal layer of the retardation film to improve durability reliability.
When an aqueous adhesive is used, the polarizing plate of the present invention can be environmentally friendly, and if a photocurable adhesive is used, productivity can be improved because of a simple process.
The polarizing plate of the present invention can have a good interlayer bonding force and use a backlight having high heat release for excellent definition.
The polarizing plate of the present invention can have a reduced thickness, and thus is efficiently utilized in an image display device having a short distance between a polarizing plate and a backlight.
從下述的詳細描述,結合伴隨的圖式,將更清楚地了解本發明的上述以及其他目的、特徵以及其他優勢,其中:
第1圖是示意性地示例延遲薄膜與偏光板的傳統鍵結方法的截面圖;
第2圖是示意性地示例根據本發明具體實施例的整合延遲薄膜的偏光板的截面圖;以及
第3圖是示意性地示例用於評估防水性的方法的圖。
The above and other objects, features and other advantages of the present invention will become more <RTIgt;
1 is a cross-sectional view schematically illustrating a conventional bonding method of a retardation film and a polarizing plate;
2 is a cross-sectional view schematically illustrating a polarizing plate incorporating a retardation film according to an embodiment of the present invention; and FIG. 3 is a view schematically illustrating a method for evaluating water repellency.
本發明的偏光板是由用於形成校直層的組成物而製備出,該校直層包括偏光器層;形成在該偏光器層的至少一面上的黏結層;以及具有液晶層、校直層以及基板以順序壓層的結構的延遲薄膜,其中該液晶層附著至該黏結層,以及其中該校直層包括在其末端具有異氰酸鹽基團以及(甲基)丙烯酸酯基團的附著增強劑,以及其中該異氰酸鹽基團以及(甲基)丙烯酸酯基團分別黏結至該基板表面上的反應基團以及該液晶層中液晶化合物的反應基團。藉此,能夠提供藉由簡單過程製造的具有減少厚度的偏光板,以及包括該偏光板的影像顯示裝置。
在下文中,將參照伴隨圖式而詳細描述本發明的具體實施例。
第2圖是示意性地示例根據本發明具體實施例的偏光板的截面圖。
關於本發明的偏光板300,位在定向液晶層的透明基板薄膜310可具有反應基團於其表面上,該反應基團與異氰酸鹽基團或(甲基)丙烯酸酯基團反應。這種反應基團可包括,例如;羥基、硫醇、羧基、(甲基)丙烯酸酯、胺或環氧基,等等。
因此,只要它具有上述的反應基團,可無限制地改造本技術領域中所使用的任何基板材料。此外,雖然本技術領域中常使用的基板材料天生不具有如上所述的這種反應基團,如果可經由本技術領域一般所知的表面處理而在表面上導入該反應基團,也可使用該基板材料而無其限制。
例如,可使用具有極佳性質的薄膜,例如透射率、機械強度、熱穩定度、防濕性質、等向性質或諸如此類。更特別的是,有由熱塑性樹脂製備的薄膜,包括,例如:聚酯樹脂,例如聚乙烯對苯二甲酸酯、聚乙烯間苯二甲酸酯、聚萘二甲酸乙二酯、聚丁烯對苯二甲酸酯,等等;纖維素樹脂,例如二乙醯基纖維素、三乙醯基纖維素,等等;聚碳酸酯樹脂;丙烯醛基樹脂,例如聚甲基(甲基)丙烯酸酯、聚乙基(甲基)丙烯酸酯,等等;苯乙烯樹脂,例如聚苯乙烯、丙烯腈-苯乙烯共聚物,等等;聚烯烴樹脂,例如聚乙烯、聚丙烯、具有環狀或降冰片烯結構的聚烯烴、乙烯-丙烯共聚物,等等;氯乙烯樹脂;醯胺樹脂,例如尼龍、芳香聚醯胺,等等;醯亞胺樹脂;聚醚碸樹脂;碸樹脂;聚醚醚酮樹脂;聚苯硫醚樹脂;乙烯醇樹脂;偏二氯乙烯樹脂;乙烯醇縮丁醛樹脂、烯丙醇酯樹脂;聚甲醛樹脂;環氧基樹脂,以及諸如此類。此外,也可使用包括上述熱塑性樹脂的混合的薄膜。或者,可使用由熱固性樹脂所製備出的薄膜,例如(甲基)丙烯醛基、胺甲酸酯、丙烯醛基胺甲酸酯、環氧基或矽樹脂,等等。
在上述之中,較廣泛使用的薄膜是包括三乙醯基纖維素(TAC)、環烯烴聚合物(COP)、聚甲基丙烯酸甲酯(PMMA)聚合物,等等的薄膜。使用TAC、COP及/或PMMA製備的基板在其表面上不天生具有與異氰酸鹽或(甲基)丙烯酸酯反應的反應基團。因此,該反應基團可經由表面處理而導入於該基板的表面上。在羥基作為反應基團的範例的情況中,TAC表面的皂化作用可導入羥基於該表面上,而COP表面可藉由電漿處理而提供有羥基。其他的表面處理可包括,例如:乾製程,例如電暈放電、底漆處理,等等;化學製程,例如包括皂化作用的鹼性處理;塗層過程,以輕易地製備黏結層,或諸如此類。較佳的是,藉由包括皂化作用的鹼性處理而有利地處理纖維素薄膜,而丙烯醛基、聚烯烴及/或聚酯薄膜可藉由乾製程處理,例如電暈放電或電漿處理。電漿處理的更特別的範例可包括選自遠程電漿、直接電漿以及單體電漿的製程中的至少其中之一。
關於具創造性的偏光板300,可由用於形成校直層的組成物來製備校直層320,該校直層包括具有異氰酸鹽基團或(甲基)丙烯酸酯基團分別黏結至該透明基板薄膜310的表面的反應基團以及該液晶層330中液晶化合物的反應基團的附著增強劑。
根據本發明的附著增強劑可至少分別包括每個(甲基)丙烯酸酯基團以及異氰酸鹽基團於其末端。根據本發明,(甲基)丙烯酸酯意指丙烯酸酯、甲基丙烯酸酯,或隨選地,同時為丙烯酸酯以及甲基丙烯酸酯兩者。
雖然在根據本發明的附著增強劑中的(甲基)丙烯酸酯基團以及異氰酸鹽基團於其末端不天生包括(甲基)丙烯酸酯基團及/或異氰酸鹽基團,當該附著增強劑與用於形成校直層的組成物混合時,在化學鍵結至該液晶化合物以及該基板之前,能夠藉由任何額外的過程,例如後處理,例如加熱,而產生(甲基)丙烯酸酯基團或異氰酸鹽基團的反應基團也可定義為上述的「反應基團」。例如,作為能夠經由加熱而產生異氰酸鹽基團的反應基團,可示例出經由醯胺鍵而連接至該附著增強劑末端的吡唑基團。在加熱以因此在該附著增強劑末端形成異氰酸鹽基團的期間分離了該吡唑基團。
校直層320是用以誘導液晶定向的層,其中一面接觸該液晶層330,且另一面接觸基板薄膜310。如上所述,傳統的問題是校直層以及接觸至其的任何層之間的不佳層間附著。另一方面,本發明可在該校直層320上導入在其末端包括異氰酸鹽基團以及(甲基)丙烯酸酯基團的附著增強劑,以至於該異氰酸鹽基團以及(甲基)丙烯酸酯基團化學地分別鍵結至曝露在該基板薄膜310以及液晶層330表面上的反應基團,藉此增強層間鍵結力。
根據本發明的附著增強劑的更特別的範例可包括選自下述分子式1、2、3以及4所代表的化合物所組成的群組中的至少其中之一:
[分子式1]
(其中R1以及R2每個獨立地為氫或甲基;
R3以及R7每個獨立地為具有由基團取代或未取代的1至10個碳原子的亞烴基,該基團選自酮、酯以及硫醇基團所組成的群組;
R4以及R6每個獨立地為具有由基團取代或未取代的1至10個碳原子的亞烴基,該基團選自醯胺、酮、酯以及硫醇基團所組成的群組;以及
R5是具有1至10個碳原子的亞烴基,該1至10個碳原子由具有1至8個碳原子的烷氧基取代或未取代。),
[分子式2]
(其中R7以及R8每個獨立地為氫或甲基;
R9以及R11每個獨立地為具有由基團取代或未取代的1至10個碳原子的亞烴基,該基團選自酮、酯以及硫醇基團所組成的群組;
R10是(a)或(b),其中E1以及E3每個獨立地為具有1至10個碳原子的烷基,該1至10個碳原子由具有1至8個碳原子的烷氧基取代或未取代,或,具有1至8個碳原子的烷氧基,而E2是具有1至10個碳原子的亞烴基,該1至10個碳原子由具有1至8個碳原子的烷氧基取代或未取代。),
[分子式3]
(其中R12是氫或甲基,
R13是具有由基團取代或未取代的1至10個碳原子的亞烴基,該基團選自酮、酯以及硫醇基團所組成的群組。)
[分子式4]
(其中R14是氫或甲基,
R15是具有由基團取代或未取代的1至10個碳原子的亞烴基,該基團選自酮、酯以及硫醇基團所組成的群組。)
關於具創造性的用於形成校直層的組成物,由上述示出分子式1至4所代表的附著增強劑可包括由分子式1所代表的的化合物以及由分子式2至4所代表的化合物中的至少其中之一的混合物,以用以確保更好的層間鍵結力。
由分子式1至4所代表的附著增強劑的更特別的範例可包括選自下述由分子式5至15所代表的化合物所組成的群組的至少其中之一:
[分子式5]
[分子式6]
[分子式7]
[分子式8]
[分子式9]
[分子式10]
[分子式11]
[分子式12]
[分子式13]
[分子式14]
[分子式15]
由分子式4所代表的化合物以及,如同其範例,由分子式12、13、14以及15所代表的的化合物在其末端分別具有二甲基吡唑基團,其由熱處理分開(例如乾燥),隨之在其末端具有異氰酸鹽基團。
具創造性的用於形成校直層的組成物可包括校直劑、光引發劑以及上述附著增強劑之外一般用於本技術領域的有機溶劑。
該校直劑可包括本技術領域中典型使用的任何校直劑而無其限制。例如,聚丙烯酸酯聚合物、聚醯胺酸、聚醯亞胺聚合物或含有肉桂酸鹽基團的聚合物可用以作為校直劑。在應用光校直的例子中,可使用該含有肉桂酸鹽基團的聚合物。
用以作為校直劑的聚合物可具有範圍為10,000至500,000的重量平均分子量,但不限於此。
根據本發明的附著增強劑可相對於100重量部分的校直劑而包括於0.1至20重量部分(「重量部分(wt. parts)」)的量中。可在上述範圍內有效地確保附著。如果加入過量的增強劑,可增強附著,然而,當將上述增強劑應用至光學薄膜時,可破壞其他的物理性質。
光引發劑可包括本技術領域中廣泛使用的任何光引發劑,而不限制於此。例如,可使用三嗪化合物、乙醯苯化合物、二咪唑化合物、肟化合物、安息香化合物、二苯基酮化合物、噻吨酮化合物、蒽化合物或諸如此類,但不限制於此。
三嗪化合物可包括,例如:2,4-雙(三氯甲基)-6-(4-甲氧基苯基)-1,3,5-三嗪;2,4-雙(三氯甲基)-6-(4-甲氧基萘基)-1,3,5-三嗪;2,4-雙(三氯甲基)-6-胡椒基-1,3,5-三嗪;2,4-雙(三氯甲基)-6-(4-甲氧基styrile)-1,3,5-三嗪;2,4-雙(三氯甲基)-6-[2-(5-甲基呋喃-2-基)乙烯基]-1,3,5-三嗪;2,4-雙(三氯甲基)-6-[2-(呋喃-2-基)乙烯基]-1,3,5-三嗪;2,4-雙(三氯甲基)-6-[2-(4-二乙基胺基-2-甲基苯基)乙烯基]-1,3,5-三嗪;2,4-雙(三氯甲基)-6-[2-(3,4-二甲氧基苯基)乙烯基]-1,3,5-三嗪,以及諸如此類。
乙醯苯化合物可包括,例如:二乙氧基乙醯苯;2-羥基-2-甲基-1-苯基丙-1-酮;苄基二甲基縮酮;2-羥基-1-[4-(2-羥基乙氧基)苯基]-2-甲基丙-1-酮;1-羥基環己基苯基酮;2-甲基-1-(4-甲基苯硫基)-2-嗎啉丙-1-酮;2-苄基-2-二甲基胺基-1-(4-嗎啉苯基)丁-1-酮;2-羥基-2-甲基-1-[4-(1-甲基乙烯基)苯基]丙-1-酮的寡聚物;2-甲基-2-胺基(4-嗎啉苯基)乙-1-酮;2-乙基-2-胺基(4-嗎啉苯基)乙-1-酮;2-丙基-2-胺基(4-嗎啉苯基)乙-1-酮;2-丁基-2-胺基(4-嗎啉苯基)乙-1-酮;2-甲基-2-胺基(4-嗎啉苯基)丙-1-酮;2-甲基-2-胺基(4-嗎啉苯基)丁-1-酮;2-乙基-2-胺基(4-嗎啉苯基)丙-1-酮;2-乙基-2-胺基(4-嗎啉苯基)丁-1-酮;2-甲基-2-甲基胺基(4-嗎啉苯基)丙-1-酮;2-甲基-2-二甲基胺基(4-嗎啉苯基)丙-1-酮;2-甲基-2-二乙基胺基(4-嗎啉苯基)丙-1-酮,以及諸如此類。
二咪唑化合物可包括,例如:2,2’-雙(2-氯苯基)-4,4’,5,5’-四苯基二咪唑;2,2’-雙(2,3-二氯苯基)-4,4’,5,5’-四苯基二咪唑;2,2’-雙(2-氯苯基)-4,4’,5,5’-四(烷氧基苯基)二咪唑;2,2’-雙(2-氯苯基)-4,4’,5,5’-四(三烷氧基苯基)二咪唑;在4,4’,5,5’位置具有苯基的咪唑化合物,該苯基由烷氧羰基取代,以及諸如此類。在這些之中,較佳使用2,2’-雙(2-氯苯基)-4,4’,5,5’-四苯基二咪唑及/或2,2’-雙(2,3-二氯苯基)-4,4’,5,5’-四苯基二咪唑。
肟化合物可包括,例如,0-乙氧基羰基-α-氧亞胺基-1-苯基丙-1-酮。
安息香化合物可包括,例如,安息香、安息香甲醚、安息香乙醚、安息香異丙醚、安息香異丁醚,等等。
二苯基酮化合物可包括,例如,二苯基酮、0-苯甲醯基苯甲酸甲酯、4-苯基二苯基酮、4-苯甲醯基-4’-甲基二苯硫醚、3,3’,4,4’-四(叔丁基過氧羰基)二苯基酮、2,4,6-三甲基二苯基酮,或諸如此類。
噻吨酮化合物可包括,例如,2-異丙基噻吨酮、2,4-二乙基噻吨酮、2,4-二氯噻吨酮、1-氯-4-丙氧基噻吨酮,等等。
蒽化合物可包括,例如,9,10-二甲氧基蒽、2-乙基-9,10-二甲氧基蒽、9,10-二乙氧基蒽、2-乙基-9,10-二乙氧基蒽,或諸如此類。
或者,2,4,6-三甲基苯甲醯基二苯基氧化膦、10-丁基-2-氯吖啶酮、2-甲基蒽醌、苄基、9-10-菲醌、樟腦醌、甲基苯基chlioxylate、二茂鈦化合物、在日本未審查專利申請案公開編號2002-544205中所揭露具有可轉移鏈基團的光聚合引發劑,以及諸如此類。
根據本發明用於形成校直層的組成物的另一方面,該組成物可不包括光引發劑。該光引發劑具有能夠讓光校直劑輕易進行光聚合作用的優勢。然而,在過量使用光引發劑的情況中,其可作為雜質,以減少校直活性,並瓦解液晶的定向,隨之在交叉偏振作用期間發生漏光。或,在光固化之後,昇華了該引發劑,且可汙染遮罩。或者,如果在曝露期間,引發劑的反應波長的強度大大地高於光校直劑的反應波長強度,應減少線速度以執行光校直,而因此造成反效果,例如降低的生產力。有鑑於上述方面,用於形成校直層的具創造性的組成物可包括或不包括非常小量的光引發劑。
有機溶劑可包括本技術領域中廣泛使用的任何有機溶劑,而不限制於此。更特別的是,乙二醇單烷基醚,例如乙二醇單甲醚、乙二醇單乙醚、乙二醇單丙醚、乙二醇單丁醚,等等;二乙二醇二烷基醚,例如二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇乙基甲醚、二乙二醇二丙醚、二乙二醇丁醚,等等;乙二醇烷基醚醋酸酯,例如甲基醋酸溶纖劑、乙基醋酸溶纖劑、乙二醇單丁醚醋酸酯、乙二醇單醚醋酸酯,等等;烷基二醇烷基醚醋酸酯,例如丙二醇單甲醚醋酸酯、丙二醇單乙醚醋酸酯、丙二醇單丙醚醋酸酯、甲氧基醋酸丁酯、甲氧基醋酸戊酯,等等;丙二醇單烷基醚,例如丙二醇單甲醚、丙二醇單乙醚、丙二醇單丙醚、丙二醇單丁醚,等等;丙二醇二烷基醚,例如丙二醇二甲醚、丙二醇二乙醚、丙二醇乙基甲醚、丙二醇二丙醚、丙二醇丙基甲醚、丙二醇乙基丙醚,等等;丙二醇烷基醚丙酸酯,例如丙二醇甲醚丙酸酯、丙二醇乙醚丙酸酯、丙二醇丙醚丙酸酯、丙二醇丁醚丙酸酯,等等;丁二醇單烷基醚,例如甲氧基丁醇、乙氧基丁醇、丙氧基丁醇、丁氧基丁醇,等等;丁二醇單烷基醚醋酸酯,例如甲氧基醋酸丁酯、乙氧基醋酸丁酯、丙氧基醋酸丁酯、丁氧基醋酸丁酯,等等;丁二醇單烷基醚丙酸酯,例如甲氧基丙酸丁酯、乙氧基丙酸丁酯、丙氧基丙酸丁酯、丁氧基丙酸丁酯,等等;二丙二醇二烷基醚,例如二丙二醇二甲醚、二丙二醇二乙醚、二丙二醇甲基乙醚,等等;芳香族碳氫化合物,例如苯、甲苯、二甲苯、均三甲苯,等等;酮,例如甲基乙基酮、丙酮、甲基戊酮、甲基異丁酮、環己酮,等等;醇,例如乙醇、丙醇、丁醇、己醇、環己醇、乙二醇、甘油,等等;酯,例如醋酸甲酯、醋酸乙酯、醋酸丙酯、醋酸丁酯、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、羥基醋酸甲酯、羥基醋酸乙酯、羥基醋酸丁酯、乳酸甲酯、乳酸乙酯、乳酸丙酯、乳酸丁酯、3-羥基丙酸甲酯、3-羥基丙酸乙酯、3-羥基丙酸丙酯、3-羥基丙酸丁酯、2-羥基-3-甲基丁酸甲酯、甲氧基醋酸甲酯、甲氧基醋酸乙酯、甲氧基醋酸丙酯、甲氧基醋酸丁酯、乙氧基醋酸甲酯、乙氧基醋酸乙酯、乙氧基醋酸丙酯、乙氧基醋酸丁酯、丙氧基醋酸甲酯、丙氧基醋酸乙酯、丙氧基醋酸丙酯、丙氧基醋酸丁酯、丁氧基醋酸甲酯、丁氧基醋酸乙酯、丁氧基醋酸丙酯、丁氧基醋酸丁酯、2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-甲氧基丙酸丁酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯、2-乙氧基丙酸丙酯、2-乙氧基丙酸丁酯、2-丁氧基丙酸甲酯、2-丁氧基丙酸乙酯、2-丁氧基丙酸丙酯、2-丁氧基丙酸丁酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-甲氧基丙酸丙酯、3-甲氧基丙酸丁酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、3-乙氧基丙酸丙酯、3-乙氧基丙酸丁酯、3-丙氧基丙酸甲酯、3-丙氧基丙酸乙酯、3-丙氧基丙酸丙酯、3-丙氧基丙酸丁酯、3-丁氧基丙酸甲酯、3-丁氧基丙酸乙酯、3-丁氧基丙酸丙酯、3-丁氧基丙酸丁酯,等等;環醚,例如四氫呋喃、吡喃,等等;環酯,例如g–丁內酯,以及諸如此類可被單獨或與其至少兩個或更多個組合而使用。
用於形成校直層的具創造性的組成物可隨選地包括添加物,例如填充劑、硬化劑、平整劑、附著促進劑、抗氧化劑、UV吸收劑、抗凝劑、鏈轉移劑,等等。
關於本發明的偏光板300,可藉由硬化液晶化合物而形成液晶層330。根據本發明的該液晶層330具有反應基團,且該反應基團可包括,例如,碳-碳不飽和鍵、羥基、環氧基、氰基,等等。較佳使用碳-碳不飽和鍵。更特別的是,碳-碳不飽和鍵可包括,例如,含在丙烯醯基氧基、氰基丙烯酸酯、烯丙基、肉桂酸鹽或烯丙基氧基中的碳-碳不飽和鍵。
因此,可在本發明中使用在本技術領域中使用的傳統液晶化合物之中具有反應基團的任何基板材料而無其限制,而且,雖然任何傳統的液晶化合物不天生具有如上所述的這種反應基團,只要它經由本技術領域中已知的預處理而在其末端具有該反應基團,這可在本發明中使用而無其限制。
除了上述液晶化合物之外,可藉由硬化包括聚合引發劑以及有機溶劑的組成物來製備出本發明的液晶層330,其中該聚合引發劑可為本技術領域中廣泛使用的光聚合引發劑或熱聚合引發劑。特別是,該光聚合引發劑可為任何上述示範的光引發劑。本文中所使用的有機溶劑也可適合地選自上述的有機溶劑。
取決於液晶的定向,液晶層330可具有延遲作用。根據本發明,該液晶層330的定向可為相同的,或包括具有不同光軸方向的第一以及第二圖案。當提供該液晶層具有不同光軸方向的該第一以及第二圖案時,這些不同的光軸可實質上彼此呈直角。
關於本發明的偏光板300,校直層320可與透明基板薄膜310表面的反應基團以及曝露在光固化液晶層330表面上的液晶化合物的反應基團反應,以形成化學鍵。在本文中,透明基板薄膜310以及曝露在該液晶層330表面上的反應基團可為相同或彼此不同。
如同上述化學鍵的特定範例,可藉由將附著增強劑的異氰酸鹽末端與透明基板薄膜310或液晶層330中的羥基、硫醇、羧基、胺、環氧基或氰基反應來形成胺甲酸酯鍵。
經由將異氰酸鹽基團與羥基、硫醇、羧基、胺、環氧基或氰基反應的胺甲酸酯鍵的形成可由下述反應方案代表。供參考的是,可在它與異氰酸鹽基團反應之前,藉由使用H2O預處理同時加熱它,而將氰基修飾成胺或羧基。
[反應方案1]
[反應方案2]
[反應方案3]
[反應方案4]
[反應方案5]
[反應方案6]
如同化學鍵的另一個範例,可藉由將附著增強劑(甲基)丙烯酸酯末端與透明基板薄膜310或液晶層330的(甲基)丙烯酸酯基團或碳-碳不飽和鍵反應而形成碳-碳飽和鍵。
作為化學鍵的進一步範例,可藉由將附著增強劑的(甲基)丙烯酸酯末端與透明基板薄膜310的硫醇基團反應而形成巰基-乙烯基鍵。
經由化學鍵,例如上述的胺甲酸酯鍵、碳-碳飽和鍵或巰基-乙烯基鍵,本發明的校直層320可與透明基板薄膜310以及光固化液晶層330結合而具有高鍵結力。
關於具創造性的偏光板300,第一黏結層340可作用以直接將液晶層330鍵結至偏光器350。因此,具創造性的偏光板300可具有其中延遲薄膜與偏光板整合的結構。
第一黏結層340較佳由水性黏著劑或光固化黏著劑製備。
水性黏著劑可含有水作為溶劑,因此比起使用有機溶劑的任何黏著劑為較環保的。本發明中所使用的水性黏著劑可使用本技術領域中所使用的任何水性黏著劑來製備而無其限制。
光固化黏著劑意指藉由光照射,例如UV光,而硬化的黏著劑。由於該光固化黏著劑在光固化之後不需要額外的乾燥過程,可使用簡單的製程,同時增加生產力。本發明中所使用的光固化黏著劑可使用本技術領域中所使用的任何光固化黏著劑來製備,而無其限制。
黏著劑中的黏結劑成分可包括具有至少一官能基的聚合物,該官能基選自環氧基、丙烯酸酯以及異氰酸鹽基團所組成的群組。在這一點而言,在黏著劑中的黏結劑成分含有環氧基的情況中,如果液晶層330的液晶化合物具有環氧基作為反應基團,第一黏結層340中的環氧基可與液晶層330中的環氧基反應,以形成碳-碳飽和鍵。
黏結層340一般具有20㎛或更小的厚度,較佳為,10㎛或更小,且更佳為5㎛或更小。當該黏結層較厚時,黏著劑組成物的反應速率降低,且偏光板的濕熱抗性傾向被破壞。
可將黏結層340放在偏光器350的附著面上,或形成在液晶層330上。可使用,例如,刮刀、線錠、模塗佈機、逗點形塗佈機、凹版塗佈機或本技術領域中廣泛已知的其他方式來進行第一黏結層340的塗層,而無其限制。同時,也可採納連續進料偏光器350以及提供有液晶層330的延遲薄膜,使得該偏光器以及該延遲薄膜兩個的附著面位在內側,且黏著劑組成物在其之間流動的過程。每個塗層過程具有最理想的黏性範圍,因此,可提出使用溶劑來適合地調整黏結層的黏度來作為有用的技術。在此情況中,該溶劑較佳為有利地將該第一黏結層340溶解於其中,而不破壞該偏光器的光學性能的溶劑,但不特別限於其類型。例如,取決於黏著劑的類型,可使用水或有機溶劑,例如碳氫化合物,包括甲苯作為代表性範例,酯,包括醋酸乙酯作為代表性範例,或諸如此類。
關於本發明的偏光板300,偏光器350可為本技術領域中所使用的任何偏光器而無其限制。傳統的偏光器包括具有於其上吸附並定向雙色染料的伸展聚乙烯醇薄膜。
形成偏光器的聚乙烯醇樹脂可藉由聚醋酸乙烯酯樹脂的皂化作用來製備。聚醋酸乙烯酯樹脂的範例可包括作為醋酸乙烯酯的同聚物的聚醋酸乙烯酯以及,此外,醋酸乙烯酯的共聚物以及可與醋酸乙烯酯共聚的單體。這種可與醋酸乙烯酯共聚的單體可包括,例如,未飽和的羧酸、未飽和的磺酸、烯烴、乙烯醚、含有銨基的丙烯醛基醯胺單體,以及諸如此類。該聚乙烯醇樹脂可為修飾過的樹脂,包括,例如,醛修飾的聚乙烯醇縮甲醛或聚乙烯基乙縮醛,等等。聚乙烯醇樹脂皂化的程度一般範圍為85至100莫耳%,且較佳為98莫耳%或更高。此外,聚乙烯醇樹脂聚合的程度一般範圍為1,000至10,000,且較佳為,1,500至5,000。
可將聚乙烯醇樹脂形成為薄膜,以用於作為偏光器圓盤薄膜。形成該聚乙烯醇樹脂薄膜的方法不特別受到限制,但可包括本技術領域中已知的任何方法。圓盤薄膜的厚度不特別受到限制,但範圍可為10至150μm。
可藉由上述過程來製備偏光器:單向伸展聚乙烯醇薄膜;以雙色染料來染色該薄膜,以在該薄膜上引導染料吸附;以硼酸溶液來處理吸附的薄膜;以及清洗並乾燥該薄膜。如上所述而製備的偏光器可具有範圍為5至40μm的厚度。
關於本發明的偏光板300,第二黏結層360是將偏光器350鍵結至透明基板薄膜或延遲薄膜370的層,且可包括本技術領域中所使用的任何黏著劑而無其限制。例如,也可採納在第一黏結層340中所使用的黏著劑而用於該第二黏結層。此外,可使用其他的有機黏著劑,但不限於此。
關於本發明的偏光板300,透明基板薄膜或延遲薄膜370可為具有偏光器350的保護功能且隨選地具有延遲作用的層。該透明基板薄膜以及延遲薄膜可包括本技術領域中廣泛使用的任何透明基板薄膜以及延遲薄膜而無其限制。
本發明的偏光板300可有用地用於影像顯示裝置。這種影像顯示裝置不特別受到限制,但可包括,例如,用於達成立體感影像的液晶顯示裝置、傳輸反射LCD裝置、有機EL顯示裝置,以及諸如此類。
在本文之後,將描述較佳的具體實施例,以參照範例以及比較性範例而更具體地了解本發明。然而,對於本領域技術人員而言為顯而易見的是,這種具體實施例的各種修飾以及改變是可能的,且不應理解為本發明的範圍受限於下述具體實施例。提供了本發明的較佳具體實施例,以更完全且具體地對本領域具一般技藝以及知識的技術人員來規定本發明。
範例
範例1至14以及比較性範例1以及2
<用於形成校直層的組成物的製備>
根據下述表1中列出的基本組成物,將光校直劑、附著增強劑、光引發劑(Irgacure 907,由BASF, Co.製造)以及有機溶劑(甲苯)混合在一起以製備每個用於形成校直層的組成物(單位:g)。
表1
<偏光板的形成>
對於範例1至7:
根據範例1至7,在將在上述準備範例1至7中製備的用於形成校直層的每種組成物塗於由Fuji Co.製造的TAC薄膜,並將該薄膜於100℃乾燥1分鐘之後,將處理過的薄膜分別進行第一以及第二曝光,以形成具有圖案A以及B的校直層,該TAC薄膜具有經由皂化作用導入於其表面上的羥基。將包括液晶化合物的光固化液晶組成物(RMS)塗至形成於其上的校直層,該液晶化合物於其末端具有碳-碳不飽和鍵,然後,將塗層的薄膜於60℃乾燥1分鐘,以製備延遲薄膜。
接下來,在將黏著劑塗至由Fuji Co.製造的另一個TAC薄膜之後,將聚乙烯醇偏光器附著至該薄膜,並將水性黏著劑塗至該偏光器。
在此之後,將延遲薄膜於水性黏著劑層上壓層,以能夠讓該延遲薄膜的液晶層接觸該水性黏著劑層,接著是曝光,以誘導固化反應,然後乾燥所曝光的層板,因此形成整合延遲薄膜的偏光板。
對於範例8至14:
根據範例8至14,在將在上述準備範例1至7中製備的用於形成校直層的每種組成物塗於由Fuji Co.製造的TAC薄膜,並將該薄膜於100℃乾燥1分鐘之後,將處理過的薄膜分別進行第一以及第二曝光,以形成具有圖案A以及B的校直層,該TAC薄膜具有經由皂化作用導入於其表面上的羥基。將包括液晶化合物的光固化液晶組成物(RMS)塗至形成於其上的校直層,該液晶化合物於其末端具有碳-碳不飽和鍵,然後,將塗層的薄膜於60℃乾燥1分鐘,以製備延遲薄膜。
接下來,在將黏著劑塗至由Fuji Co.製造的另一個TAC薄膜之後,將聚乙烯醇偏光器附著至該薄膜,並將光固化黏著劑塗至該偏光器。
在此之後,將延遲薄膜於光固化黏著劑層上壓層,以能夠讓該延遲薄膜的液晶層接觸該光固化黏著劑層,接著是曝光,以誘導固化反應,然後乾燥所曝光的層板,因此形成整合延遲薄膜的偏光板。
對於比較性範例1以及2:
除了將黏結層提供在所製備的延遲薄膜的液晶層之外,藉由如同範例1至7中所描述的相同程序來製備每種延遲薄膜(見第1圖)。
同樣地,除了將TAC薄膜附著至偏光器上的水性黏結層之外,藉由如同範例1至7中所描述的相同程序來製備偏振薄膜。
接下來,將所形成的偏振薄膜附著至所製備的延遲薄膜的黏結層,因此產生每個偏光板。
實驗範例
<定向角>
使用WPA-100L裝置(Lukeo Com.或Photonic Lattice, Inc.),測量了上述形成的偏光板的兩個圖案A以及B之中的圖案「A」的定向角,且其結果示於如下:
◎:45°± 3(對於A圖案),135°± 3(對於B圖案)
○:小於45°± 6(對於A圖案),小於135°± 6(對於B圖案)
×:不小於45°± 6(對於A圖案),不小於135°± 6(對於B圖案)
<延遲作用>
Rr;比較性範例1中形成的偏光板的延遲作用
Rs;本發明偏光板的延遲作用
◎:0.97 < Rs/Rr < 1.03
○:0.95 < Rs/Rr < 0.97或1.03 < Rs/Rr < 1.05
△:0.90 < Rs/Rr < 0.95或1.05 < Rs/Rr < 1.1
×:不小於1.1的Rs/Rr,或不大於0.90的Rs/Rr
<校直層以及液晶層之間的鍵結力>
經由光學顯微鏡評估所製備圖案的關於圖案上的表面撕裂,且其結果示於下述表2中。
◎:在圖案上沒有觀察到表面撕裂
○:在圖案上有1至3個表面撕裂
△:在圖案上有4至8個表面撕裂
×:在圖案上有多於8個表面撕裂
<透射率>
對於上述形成的每個偏光板,使用顯微鏡光譜儀(OSP-SP200;由Olympus Co.製造)來決定在400 nm的透射率(%)。當透射率接近100%是更佳的。
◎:99.5%或更高的透射率
○:99%的透射率至少於99.5%
△:98%的透射率至少於99%
×:少於98%的透射率
<防水性>
對於每個偏光板處於23℃在55%的相對濕度下達24小時,執行防熱水性測試(熱水浸沒測試)以評估防水性。
首先,在延著偏光板的吸收軸將該偏光板切成具有5cm× 2cm大小的條狀(在該偏光器的延伸方向)之後,切下的條狀物用以作為樣本,並準確地決定在長邊方向的樣本大小。
在此方面,在整個樣本中,由於該偏光器上吸收的碘,該樣本均勻地展現特定的顏色。
第3圖示意性地示例了防水性的評估方法,其中(A)代表在浸沒於熱水中之前的樣本1,以及(B)代表其在熱水浸沒之後的樣本1。如第3(A)圖中所示,使用夾子5夾住該樣本的短邊,而大約80%的長度方向被浸沒在60℃的水浴中,並維持於其中4小時。之後,將該樣本取出該水浴,並從其移除水分。
由於熱水的浸沒,偏光板的偏光器4收縮。藉由測量從在樣本1短邊中心處的一端1a(透明基板薄膜的一端)至收縮偏光器4一端的距離,來決定該偏光器4的收縮程度,並將所決定的值定義為收縮長度。
此外,如第3(B)圖中所示,由於被熱水浸沒,位在偏光板中心的偏光器4已收縮,在透明基板薄膜中形成了該偏光器4不存在的區域2。
同時,藉由熱水浸沒,碘從接觸熱水的偏光器4的周圍噴出,且在樣本的周圍上出現了脫色部分3。
藉由測量從在樣本1短邊中心收縮的偏光器4的一端至其中該偏光板的特定顏色還在的區域的距離來決定這種脫色程度,並將所決定的值定義為無碘的長度。將收縮長度以及無碘長度的總和定義為總侵蝕長度「X」。也就是說,總侵蝕長度「X」意指從該樣本1短邊中心處的該樣本1的該端1a(透明基板薄膜端)至具有其中該偏光板的特定顏色還在的區域的距離。
可確定的是,隨著收縮長度、無碘長度以及總侵蝕長度「X」減少,存在水時的附著(防水性)被改進。此外,取決於總侵蝕長度「X」,可藉由下述四個階段來評估結果:
◎:小於2 mm的總侵蝕長度X
○:範圍為2 mm至小於3 mm的總侵蝕長度X
△:範圍為3 mm至小於5 mm的總侵蝕長度X
×:5 mm或更大的總侵蝕長度X
<偏振程度>
(A)正交偏光透射率TD(λ),平行透射率MD(λ)
對於連接至由Nippon Bunko Co. Ltd.製造的「V-7100」型可見光譜儀的樣本室的測量發光部分,安裝了Glan-Taylor棱鏡以在預定的振盪方向中發出偏光。
將偏光板樣本放在發出且偏振的光的光路徑上,使得偏振光垂直入射至該樣本中,並被設定使得該偏振光具有最小的透射率,並決定在可見光範圍中每個波長λ的透射率。將所確定的值定義為在吸收軸方向中線性偏光的透射率,也就是正交偏光透射率TD(λ)。
隨後,將上述樣本在樣本平面內旋轉90°,並決定在可見光範圍中每個波長λ的透射率。將所決定的值定義為在穿透軸方向中線性偏振光的透射率,也就是,平行透射率MD(λ)。
(B)偏振的發光因子校正程度Py
使用上述(A)中所決定的TD(λ)以及MD(λ),藉由下述數學方程式來計算在每個波長的偏振程度Py(λ)。
在這之後,根據JIS Z 8701,在C光源2°視野而使用刺激值來將上述計算出的偏振程度Py(λ)進行重量平均的計算,而獲得偏振的發光因子校正程度Py。藉由下述三個階段來評估這種結果。
○:99.996%或更大的Py
△:大於99.993%以及小於99.996%的Py
×:99.993%或更小的Py
表2
如表2中所示,考慮到的是,在具創造性的範例中的每個偏光板展現出了與比較性範例中偏光板實質上相同或相似的定向角、延遲作用性能、防水性以及偏振程度。
然而,可看到的是,相較於比較性範例中的偏光板,在具創造性的範例中每個整合延遲薄膜的偏光板在校直層以及液晶層之間具有極佳的層間鍵結力。
此外,可看到的是,本發明的偏光板比起比較性範例中的偏光板具有高很多的透射率。考慮到的是,不像比較性範例中的偏光板,因為具創造性的範例中的每個偏光板在該板子內不具有透明基板薄膜,而獲得了這些結果。The polarizing plate of the present invention is prepared from a composition for forming a straightening layer including a polarizer layer; a bonding layer formed on at least one side of the polarizer layer; and having a liquid crystal layer, alignment a retardation film having a structure in which a layer and a substrate are sequentially laminated, wherein the liquid crystal layer is attached to the adhesive layer, and wherein the alignment layer includes an isocyanate group and a (meth) acrylate group at a terminal thereof An adhesion enhancer, and a reactive group in which the isocyanate group and the (meth) acrylate group are respectively bonded to the surface of the substrate and a reactive group of the liquid crystal compound in the liquid crystal layer. Thereby, it is possible to provide a polarizing plate having a reduced thickness which is manufactured by a simple process, and an image display device including the polarizing plate.
Hereinafter, specific embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Fig. 2 is a cross-sectional view schematically illustrating a polarizing plate according to an embodiment of the present invention.
Regarding the polarizing plate 300 of the present invention, the transparent substrate film 310 positioned in the alignment liquid crystal layer may have a reactive group on the surface thereof, and the reactive group reacts with an isocyanate group or a (meth) acrylate group. Such a reactive group may include, for example, a hydroxyl group, a thiol, a carboxyl group, a (meth) acrylate, an amine or an epoxy group, and the like.
Therefore, as long as it has the above-mentioned reactive group, any substrate material used in the art can be modified without limitation. Furthermore, although substrate materials commonly used in the art are inherently free of such reactive groups as described above, this can also be used if the reactive group can be introduced on the surface via surface treatment generally known in the art. The substrate material is not limited.
For example, a film having excellent properties such as transmittance, mechanical strength, thermal stability, moisture resistance property, isotropic property or the like can be used. More particularly, there are films prepared from thermoplastic resins, including, for example, polyester resins such as polyethylene terephthalate, polyethylene isophthalate, polyethylene naphthalate, polybutylene Ethylene terephthalate, etc.; cellulose resin, such as diethyl cellulose, triethyl cellulose, etc.; polycarbonate resin; acrolein based resin, such as polymethyl (methyl) Acrylate, polyethyl (meth) acrylate, etc.; styrene resin, such as polystyrene, acrylonitrile-styrene copolymer, etc.; polyolefin resin, such as polyethylene, polypropylene, with ring Or norbornene-structured polyolefin, ethylene-propylene copolymer, etc.; vinyl chloride resin; guanamine resin, such as nylon, aromatic polyamine, etc.; quinone imine resin; polyether oxime resin; Polyetheretherketone resin; polyphenylene sulfide resin; vinyl alcohol resin; vinylidene chloride resin; vinyl butyral resin, allyl alcohol ester resin; polyacetal resin; epoxy resin, and the like. Further, a mixed film including the above thermoplastic resin can also be used. Alternatively, a film prepared from a thermosetting resin such as (meth)acryl aldehyde group, urethane acrylate, acrolein urethane, epoxy group or oxime resin, or the like can be used.
Among the above, the more widely used film is a film including triethylenesulfonyl cellulose (TAC), cycloolefin polymer (COP), polymethyl methacrylate (PMMA) polymer, and the like. Substrates prepared using TAC, COP, and/or PMMA are not inherently reactive on the surface thereof with reactive groups that react with isocyanates or (meth) acrylates. Therefore, the reactive group can be introduced onto the surface of the substrate via surface treatment. In the case of a hydroxyl group as an example of a reactive group, saponification of the surface of the TAC may introduce a hydroxyl group onto the surface, and the surface of the COP may be provided with a hydroxyl group by plasma treatment. Other surface treatments may include, for example, dry processes such as corona discharge, primer treatment, and the like; chemical processes such as alkaline treatment including saponification; coating processes to easily prepare a bonding layer, or the like. Preferably, the cellulose film is advantageously treated by an alkaline treatment comprising saponification, and the acrolein, polyolefin and/or polyester film can be processed by a dry process such as corona discharge or plasma treatment. . A more specific example of the plasma treatment may include at least one selected from the group consisting of remote plasma, direct plasma, and monomer plasma.
With respect to the inventive polarizing plate 300, a straightening layer 320 may be prepared from a composition for forming a straightening layer, the alignment layer including having an isocyanate group or a (meth) acrylate group bonded to the A reactive group on the surface of the transparent substrate film 310 and an adhesion enhancer of a reactive group of the liquid crystal compound in the liquid crystal layer 330.
The adhesion enhancer according to the present invention may include at least each (meth) acrylate group and an isocyanate group at its end, respectively. According to the invention, (meth) acrylate means acrylate, methacrylate or, alternatively, both acrylate and methacrylate.
Although the (meth) acrylate group and the isocyanate group in the adhesion enhancer according to the present invention do not inherently include (meth) acrylate groups and/or isocyanate groups at their ends, When the adhesion enhancer is mixed with the composition for forming the alignment layer, it can be produced by any additional process such as post-treatment, such as heating, before chemical bonding to the liquid crystal compound and the substrate (methyl The reactive group of the acrylate group or the isocyanate group can also be defined as the above "reactive group". For example, as a reactive group capable of generating an isocyanate group via heating, a pyrazole group attached to the end of the adhesion enhancer via a guanamine bond can be exemplified. The pyrazole group is separated during heating to thereby form an isocyanate group at the end of the adhesion enhancer.
The alignment layer 320 is a layer for inducing alignment of the liquid crystal, one side of which contacts the liquid crystal layer 330 and the other side of which contacts the substrate film 310. As mentioned above, the conventional problem is poor adhesion between the alignment layer and any layers that come into contact with it. On the other hand, the present invention can introduce an adhesion enhancer comprising an isocyanate group and a (meth) acrylate group at the end thereof on the alignment layer 320, so that the isocyanate group and The methyl acrylate groups are chemically bonded to the reactive groups exposed on the surface of the substrate film 310 and the liquid crystal layer 330, respectively, thereby enhancing the interlayer bonding force.
A more specific example of the adhesion enhancer according to the present invention may include at least one selected from the group consisting of compounds represented by the following formulas 1, 2, 3, and 4:
[Molecular Formula 1]
(wherein R1 and R2 are each independently hydrogen or methyl;
R 3 and R 7 are each independently an alkylene group having 1 to 10 carbon atoms which are substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group;
R4 and R6 are each independently an alkylene group having 1 to 10 carbon atoms substituted or unsubstituted by a group selected from the group consisting of decylamine, ketone, ester, and thiol groups;
R5 is an alkylene group having 1 to 10 carbon atoms which is substituted or unsubstituted with an alkoxy group having 1 to 8 carbon atoms. ),
[Molecular Formula 2]
(wherein R7 and R8 are each independently hydrogen or methyl;
R9 and R11 are each independently an alkylene group having 1 to 10 carbon atoms which are substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group;
R10 is (a) Or (b) Wherein E1 and E3 are each independently an alkyl group having 1 to 10 carbon atoms, which is substituted or unsubstituted by an alkoxy group having 1 to 8 carbon atoms, or has 1 to The alkoxy group of 8 carbon atoms, and E2 is an alkylene group having 1 to 10 carbon atoms, which is substituted or unsubstituted by an alkoxy group having 1 to 8 carbon atoms. ),
[Formula 3]
(wherein R12 is hydrogen or methyl,
R13 is an alkylene group having 1 to 10 carbon atoms which is substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group. )
[Molecular Formula 4]
(wherein R14 is hydrogen or methyl,
R15 is an alkylene group having 1 to 10 carbon atoms which is substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group. )
With respect to the inventive composition for forming the alignment layer, the adhesion enhancer represented by the above formulas 1 to 4 may include the compound represented by the formula 1 and the compound represented by the formulae 2 to 4. Mixture of at least one of them to ensure better interlayer bonding force.
More specific examples of the adhesion enhancer represented by the formulae 1 to 4 may include at least one selected from the group consisting of compounds represented by the following formulas 5 to 15:
[Molecular Formula 5]
[Formula 6]
[Formula 7]
[Molecular Formula 8]
[Formula 9]
[Formula 10]
[Formula 11]
[Formula 12]
[Formula 13]
[Formula 14]
[Formula 15]
The compound represented by the formula 4 and, as an example thereof, the compounds represented by the formulas 12, 13, 14 and 15 respectively have a dimethylpyrazole group at their ends, which are separated by heat treatment (for example, drying), It has an isocyanate group at its end.
The composition for creating the alignment layer may include an organic solvent generally used in the art other than a straightener, a photoinitiator, and the above adhesion enhancer.
The straightening agent can include any straightening agent typically used in the art without limitation. For example, a polyacrylate polymer, a polyaminic acid, a polyamidene polymer or a polymer containing a cinnamate group can be used as a straightening agent. In the case of applying light alignment, the cinnamate group-containing polymer can be used.
The polymer used as the straightening agent may have a weight average molecular weight ranging from 10,000 to 500,000, but is not limited thereto.
The adhesion enhancer according to the present invention may be included in an amount of 0.1 to 20 parts by weight ("wt. parts") with respect to 100 parts by weight of the leveling agent. The adhesion can be effectively ensured within the above range. If an excessive amount of the reinforcing agent is added, the adhesion can be enhanced, however, when the above reinforcing agent is applied to the optical film, other physical properties can be destroyed.
The photoinitiator can include any photoinitiator that is widely used in the art without being limited thereto. For example, a triazine compound, an acetophenone compound, a diimidazole compound, an anthraquinone compound, a benzoin compound, a diphenyl ketone compound, a thioxanthone compound, an anthraquinone compound or the like can be used, but is not limited thereto.
The triazine compound may include, for example, 2,4-bis(trichloromethyl)-6-(4-methoxyphenyl)-1,3,5-triazine; 2,4-bis(trichloromethane) 6-(4-methoxynaphthyl)-1,3,5-triazine; 2,4-bis(trichloromethyl)-6-piperidin-1,3,5-triazine; 2,4-bis(trichloromethyl)-6-(4-methoxystyrile)-1,3,5-triazine; 2,4-bis(trichloromethyl)-6-[2-( 5-methylfuran-2-yl)vinyl]-1,3,5-triazine; 2,4-bis(trichloromethyl)-6-[2-(furan-2-yl)vinyl] -1,3,5-triazine; 2,4-bis(trichloromethyl)-6-[2-(4-diethylamino-2-methylphenyl)vinyl]-1,3 , 5-triazine; 2,4-bis(trichloromethyl)-6-[2-(3,4-dimethoxyphenyl)vinyl]-1,3,5-triazine, and the like .
The acetophenone compound may include, for example, diethoxyethyl benzene; 2-hydroxy-2-methyl-1-phenylpropan-1-one; benzyl dimethyl ketal; 2-hydroxy-1- [4-(2-hydroxyethoxy)phenyl]-2-methylpropan-1-one; 1-hydroxycyclohexyl phenyl ketone; 2-methyl-1-(4-methylphenylthio) -2-morpholinepropan-1-one; 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)butan-1-one; 2-hydroxy-2-methyl-1 - oligomer of [4-(1-methylvinyl)phenyl]propan-1-one; 2-methyl-2-amino (4-morpholinylphenyl) ethyl-1-one; 2- Ethyl-2-amino(4-morpholinylphenyl)ethan-1-one; 2-propyl-2-amino (4-morpholinylphenyl)ethan-1-one; 2-butyl-2 -amino(4-morpholinylphenyl)ethan-1-one; 2-methyl-2-amino(4-morpholinylphenyl)propan-1-one; 2-methyl-2-amino group ( 4-morpholinylphenyl)butan-1-one; 2-ethyl-2-amino (4-morpholinylphenyl)propan-1-one; 2-ethyl-2-amino (4-morpholine) Phenyl)butan-1-one; 2-methyl-2-methylamino (4-morpholinylphenyl)propan-1-one; 2-methyl-2-dimethylamino (4-? Phenylphenyl)propan-1-one; 2-methyl-2-diethylamino (4-morpholinylphenyl)propan-1-one, and the like.
The diimidazole compound may include, for example, 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetraphenyldiimidazole;2,2'-bis(2,3-diChlorophenyl)-4,4',5,5'-tetraphenyldiimidazole;2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetra(alkoxy)Phenyl)diimidazole;2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetrakis(trialkoxyphenyl)diimidazole; at 4,4',5, An imidazole compound having a phenyl group at the 5' position, which is substituted by an alkoxycarbonyl group, and the like. Among these, 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetraphenyldiimidazole and/or 2,2'-bis (2,3) are preferably used. -Dichlorophenyl)-4,4',5,5'-tetraphenyldiimidazole.
The hydrazine compound may include, for example, 0-ethoxycarbonyl-α-oxyimino-1-phenylpropan-1-one.
The benzoin compound may include, for example, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, and the like.
The diphenyl ketone compound may include, for example, diphenyl ketone, methyl 0-benzylidene benzoate, 4-phenyldiphenyl ketone, 4-benzylidene-4'-methyldiphenyl sulphide. Ether, 3,3',4,4'-tetrakis(tert-butylperoxycarbonyl)diphenyl ketone, 2,4,6-trimethyldiphenyl ketone, or the like.
The thioxanthone compound may include, for example, 2-isopropylthioxanthone, 2,4-diethylthioxanthone, 2,4-dichlorothioxanthone, 1-chloro-4-propoxythioxanthene Ketone, and so on.
The ruthenium compound may include, for example, 9,10-dimethoxyanthracene, 2-ethyl-9,10-dimethoxyanthracene, 9,10-diethoxyanthracene, 2-ethyl-9,10 - Diethoxy hydrazine, or the like.
Alternatively, 2,4,6-trimethylbenzimidyldiphenylphosphine oxide, 10-butyl-2-chloroacridone, 2-methylindole, benzyl, 9-10-phenanthrenequinone, A camphor quinone, a methylphenyl chlioxylate, a titanocene compound, a photopolymerization initiator having a transferable chain group, and the like are disclosed in Japanese Unexamined Patent Publication No. Publication No. No. 2002-544205.
In another aspect of the composition for forming a alignment layer in accordance with the present invention, the composition may not include a photoinitiator. The photoinitiator has the advantage of allowing the photo-alignment agent to easily photopolymerize. However, in the case of excessive use of a photoinitiator, it can act as an impurity to reduce the alignment activity and disrupt the orientation of the liquid crystal, with the occurrence of light leakage during cross-polarization. Or, after photocuring, the initiator is sublimed and the mask can be contaminated. Alternatively, if the intensity of the reaction wavelength of the initiator during exposure is substantially higher than the intensity of the reaction wavelength of the light straightening agent, the linear velocity should be reduced to perform optical alignment, thus causing counter effects such as reduced productivity. In view of the above, the inventive composition for forming the alignment layer may or may not include a very small amount of photoinitiator.
The organic solvent may include any organic solvent widely used in the art, without being limited thereto. More particularly, ethylene glycol monoalkyl ethers, such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, etc.; diethylene glycol dioxane Ether ether, such as diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol dipropyl ether, diethylene glycol butyl ether, etc.; Ethyl acetate, such as cellosolve methyl acetate, cellosolve ethyl acetate, ethylene glycol monobutyl ether acetate, ethylene glycol monoether acetate, etc.; alkyl glycol alkyl ether acetate, For example, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, butyl methoxyacetate, amyl methoxy acetate, etc.; propylene glycol monoalkyl ether, such as propylene glycol monomethyl ether, Propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, etc.; propylene glycol dialkyl ether, such as propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol ethyl methyl ether, propylene glycol dipropyl ether, propylene glycol propyl methyl ether, Propylene glycol ethyl propyl ether, etc.; propylene glycol alkyl ether propionate, such as propylene glycol methyl ether propionate, Glycol ether propionate, propylene glycol propyl ether propionate, propylene glycol butyl ether propionate, etc.; butanediol monoalkyl ethers, such as methoxybutanol, ethoxybutanol, propoxybutanol Butoxybutanol, etc.; butanediol monoalkyl ether acetate, such as butyl methoxyacetate, butyl ethoxyacetate, butyl propyl acetate, butyl butoxyacetate, etc. Et.; butanediol monoalkyl ether propionate, such as butyl methoxypropionate, butyl ethoxypropionate, butyl propoxy propylate, butyl butoxypropionate, etc.; a propylene glycol dialkyl ether such as dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, dipropylene glycol methyl ether, or the like; an aromatic hydrocarbon such as benzene, toluene, xylene, mesitylene, etc.; a ketone, For example, methyl ethyl ketone, acetone, methyl amyl ketone, methyl isobutyl ketone, cyclohexanone, etc.; alcohols such as ethanol, propanol, butanol, hexanol, cyclohexanol, ethylene glycol, glycerol , etc.; esters such as methyl acetate, ethyl acetate, propyl acetate, butyl acetate, ethyl 2-hydroxypropionate, methyl 2-hydroxy-2-methylpropionate, 2 -ethyl hydroxy-2-methylpropionate, methyl hydroxyacetate, ethyl hydroxyacetate, butyl hydroxyacetate, methyl lactate, ethyl lactate, propyl lactate, butyl lactate, methyl 3-hydroxypropionate , 3-hydroxypropionic acid ethyl ester, 3-hydroxypropionic acid propyl ester, 3-hydroxypropionic acid butyl ester, 2-hydroxy-3-methylbutyric acid methyl ester, methyl methoxyacetate, methoxyacetic acid Ester, propyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, propyl ethoxyacetate, butyl ethoxyacetate, methyl propyl acetate , propoxyacetic acid ethyl ester, propoxy propyl acetate, butyl butyl acetate, methyl butoxyacetate, ethyl butoxyacetate, propyl butoxyacetate, butyl butoxyacetate, Methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, butyl 2-methoxypropionate, methyl 2-ethoxypropionate, Ethyl 2-ethoxypropionate, propyl 2-ethoxypropionate, butyl 2-ethoxypropionate, methyl 2-butoxypropionate, ethyl 2-butoxypropionate, Propyl 2-butoxypropionate, butyl 2-butoxypropionate, methyl 3-methoxypropionate, Ethyl 3-methoxypropionate, propyl 3-methoxypropionate, butyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, Propyl 3-ethoxypropionate, butyl 3-ethoxypropionate, methyl 3-propoxypropionate, ethyl 3-propoxypropionate, propyl 3-propoxypropionate, Butyl 3-propoxypropionate, methyl 3-butoxypropionate, ethyl 3-butoxypropionate, propyl 3-butoxypropionate, butyl 3-butoxypropionate, Etc.; a cyclic ether such as tetrahydrofuran, pyran, and the like; a cyclic ester such as g-butyrolactone, and the like may be used singly or in combination of at least two or more thereof.
The inventive composition for forming the alignment layer can optionally include additives such as fillers, hardeners, leveling agents, adhesion promoters, antioxidants, UV absorbers, anticoagulants, chain transfer agents, and the like. Wait.
In the polarizing plate 300 of the present invention, the liquid crystal layer 330 can be formed by curing the liquid crystal compound. The liquid crystal layer 330 according to the present invention has a reactive group, and the reactive group may include, for example, a carbon-carbon unsaturated bond, a hydroxyl group, an epoxy group, a cyano group, and the like. It is preferred to use a carbon-carbon unsaturated bond. More particularly, the carbon-carbon unsaturated bond may include, for example, a carbon-carbon unsaturated bond contained in an acryloyloxy group, a cyanoacrylate, an allyl group, a cinnamate salt or an allyloxy group. .
Therefore, any substrate material having a reactive group among the conventional liquid crystal compounds used in the art can be used in the present invention without limitation, and, although any conventional liquid crystal compound is not inherently having such a property as described above The reactive group can be used in the present invention without limitation, as long as it has the reactive group at its end via pretreatment known in the art.
In addition to the above liquid crystal compound, the liquid crystal layer 330 of the present invention can be prepared by hardening a composition including a polymerization initiator and an organic solvent, wherein the polymerization initiator can be a photopolymerization initiator widely used in the art or Thermal polymerization initiator. In particular, the photopolymerization initiator can be any of the above-exemplified photoinitiators. The organic solvent used herein may also be suitably selected from the above organic solvents.
The liquid crystal layer 330 may have a retardation effect depending on the orientation of the liquid crystal. According to the present invention, the orientation of the liquid crystal layer 330 may be the same or include first and second patterns having different optical axis directions. When the first and second patterns of the liquid crystal layer having different optical axis directions are provided, the different optical axes may be substantially at right angles to each other.
Regarding the polarizing plate 300 of the present invention, the alignment layer 320 can react with a reactive group on the surface of the transparent substrate film 310 and a reactive group of the liquid crystal compound exposed on the surface of the photocurable liquid crystal layer 330 to form a chemical bond. Herein, the transparent substrate film 310 and the reactive groups exposed on the surface of the liquid crystal layer 330 may be the same or different from each other.
As a specific example of the above chemical bond, an amine can be formed by reacting an isocyanate end of the adhesion enhancer with a hydroxyl group, a thiol, a carboxyl group, an amine group, an epoxy group or a cyano group in the transparent substrate film 310 or the liquid crystal layer 330. Formate bond.
The formation of a carbamate linkage via reaction of an isocyanate group with a hydroxyl, thiol, carboxyl, amine, epoxy or cyano group can be represented by the following reaction scheme. For reference, the cyano group can be modified to an amine or a carboxyl group by preheating it with H2O before it is reacted with the isocyanate group.
[Reaction Scheme 1]
[Reaction Scheme 2]
[Reaction Scheme 3]
[Reaction Scheme 4]
[Reaction Scheme 5]
[Reaction Scheme 6]
As another example of a chemical bond, carbon can be formed by reacting an adhesion enhancer (meth) acrylate end with a (meth) acrylate group or a carbon-carbon unsaturated bond of the transparent substrate film 310 or the liquid crystal layer 330. - Carbon saturation bond.
As a further example of a chemical bond, a thiol-vinyl bond can be formed by reacting a (meth) acrylate end of an adhesion enhancer with a thiol group of the transparent substrate film 310.
The alignment layer 320 of the present invention can be combined with the transparent substrate film 310 and the photocurable liquid crystal layer 330 to have a high bonding force via a chemical bond such as the above-described urethane bond, carbon-carbon saturated bond or thiol-vinyl bond. .
Regarding the inventive polarizing plate 300, the first bonding layer 340 can function to directly bond the liquid crystal layer 330 to the polarizer 350. Therefore, the inventive polarizing plate 300 can have a structure in which the retardation film is integrated with the polarizing plate.
The first bonding layer 340 is preferably prepared from an aqueous adhesive or a photocurable adhesive.
The aqueous adhesive may contain water as a solvent, and thus is more environmentally friendly than any adhesive using an organic solvent. The aqueous adhesive used in the present invention can be prepared without using any aqueous adhesive used in the art without limitation.
The photocurable adhesive means an adhesive which is hardened by light irradiation such as UV light. Since the photocurable adhesive does not require an additional drying process after photocuring, a simple process can be used while increasing productivity. The photocurable adhesive used in the present invention can be prepared using any photocurable adhesive used in the art without limitation.
The binder component in the adhesive can include a polymer having at least one functional group selected from the group consisting of epoxy, acrylate, and isocyanate groups. In this regard, in the case where the binder component in the adhesive contains an epoxy group, if the liquid crystal compound of the liquid crystal layer 330 has an epoxy group as a reactive group, the epoxy group in the first binder layer 340 can be The epoxy group in the liquid crystal layer 330 reacts to form a carbon-carbon saturated bond.
The adhesive layer 340 generally has a thickness of 20 μm or less, preferably 10 μm or less, and more preferably 5 μm or less. When the bonding layer is thick, the reaction rate of the adhesive composition is lowered, and the moist heat resistance of the polarizing plate tends to be broken.
The bonding layer 340 may be placed on the attachment surface of the polarizer 350 or formed on the liquid crystal layer 330. The coating of the first bonding layer 340 can be performed using, for example, a doctor blade, a wire ingot, a die coater, a comma coater, a gravure coater, or other means generally known in the art, without Its limits. At the same time, a continuous feed polarizer 350 and a retardation film provided with the liquid crystal layer 330 may be adopted, such that the adhesion surface of the polarizer and the retardation film are on the inner side, and the process of the adhesive composition flowing therebetween . Each coating process has an optimum viscosity range, and therefore, it is proposed to use a solvent to appropriately adjust the viscosity of the bonding layer as a useful technique. In this case, the solvent is preferably a solvent which advantageously dissolves the first adhesive layer 340 therein without destroying the optical properties of the polarizer, but is not particularly limited to its type. For example, depending on the type of the adhesive, water or an organic solvent such as a hydrocarbon such as toluene may be used as a representative example, an ester including ethyl acetate as a representative example, or the like.
Regarding the polarizing plate 300 of the present invention, the polarizer 350 can be any polarizer used in the art without limitation. Conventional polarizers include stretched polyvinyl alcohol films having a two-color dye adsorbed and oriented thereon.
The polyvinyl alcohol resin forming the polarizer can be produced by saponification of a polyvinyl acetate resin. Examples of the polyvinyl acetate resin may include polyvinyl acetate as a homopolymer of vinyl acetate and, in addition, a copolymer of vinyl acetate and a monomer copolymerizable with vinyl acetate. Such a monomer copolymerizable with vinyl acetate may include, for example, an unsaturated carboxylic acid, an unsaturated sulfonic acid, an olefin, a vinyl ether, an ammonium group-containing acroleinamide monomer, and the like. The polyvinyl alcohol resin may be a modified resin including, for example, an aldehyde-modified polyvinyl formal or polyvinyl acetal, and the like. The degree of saponification of the polyvinyl alcohol resin generally ranges from 85 to 100 mol%, and preferably 98 mol% or more. Further, the degree of polymerization of the polyvinyl alcohol resin generally ranges from 1,000 to 10,000, and preferably from 1,500 to 5,000.
The polyvinyl alcohol resin can be formed into a film for use as a polarizer disk film. The method of forming the polyvinyl alcohol resin film is not particularly limited, but may include any method known in the art. The thickness of the disc film is not particularly limited, but may range from 10 to 150 μm.
The polarizer can be prepared by the above process: uniaxially stretching a polyvinyl alcohol film; dyeing the film with a two-color dye to guide dye adsorption on the film; treating the adsorbed film with a boric acid solution; and washing and drying the film . The polarizer prepared as described above may have a thickness ranging from 5 to 40 μm.
Regarding the polarizing plate 300 of the present invention, the second bonding layer 360 is a layer that bonds the polarizer 350 to the transparent substrate film or the retardation film 370, and may include any adhesive used in the art without limitation. For example, an adhesive used in the first adhesive layer 340 may also be employed for the second adhesive layer. Further, other organic adhesives may be used, but are not limited thereto.
Regarding the polarizing plate 300 of the present invention, the transparent substrate film or retardation film 370 may be a layer having a protective function of the polarizer 350 and optionally having a retarding effect. The transparent substrate film and retardation film may include any transparent substrate film and retardation film widely used in the art without limitation.
The polarizing plate 300 of the present invention can be usefully used in an image display device. Such an image display device is not particularly limited, but may include, for example, a liquid crystal display device for realizing a stereoscopic image, a transflective LCD device, an organic EL display device, and the like.
The invention will be described more particularly hereinafter with reference to examples and comparative examples. However, it will be apparent to those skilled in the art that various modifications and changes in the particular embodiments are possible, and the scope of the invention is not limited to the specific embodiments described below. The present invention has been described in terms of a preferred embodiment of the present invention, in which the present invention will be described more fully and specifically to those skilled in the art.
example
Examples 1 to 14 and Comparative Examples 1 and 2
<Preparation of a composition for forming a straightening layer>
According to the basic composition listed in Table 1 below, a light straightening agent, an adhesion enhancer, a photoinitiator (Irgacure 907, manufactured by BASF, Co.), and an organic solvent (toluene) were mixed together to prepare each. The composition (unit: g) used to form the alignment layer.
Table 1
<Formation of polarizing plate>
For examples 1 through 7:
According to the examples 1 to 7, each of the compositions for forming the alignment layer prepared in the above Preparation Examples 1 to 7 was applied to a TAC film manufactured by Fuji Co., and the film was dried at 100 ° C for 1 minute. Thereafter, the treated film is subjected to first and second exposures, respectively, to form a alignment layer having patterns A and B having a hydroxyl group introduced on the surface thereof via saponification. A photocurable liquid crystal composition (RMS) including a liquid crystal compound is applied to a alignment layer formed thereon, the liquid crystal compound having a carbon-carbon unsaturated bond at its end, and then the coated film is dried at 60 ° C. Minutes to prepare a retardation film.
Next, after the adhesive was applied to another TAC film manufactured by Fuji Co., a polyvinyl alcohol polarizer was attached to the film, and an aqueous adhesive was applied to the polarizer.
Thereafter, the retardation film is laminated on the aqueous adhesive layer to enable the liquid crystal layer of the retardation film to contact the aqueous adhesive layer, followed by exposure to induce a curing reaction, and then dry the exposed laminate, thereby A polarizing plate incorporating an retardation film is formed.
For examples 8 through 14:
According to Examples 8 to 14, each of the compositions for forming the alignment layers prepared in the above Preparation Examples 1 to 7 was applied to a TAC film manufactured by Fuji Co., and the film was dried at 100 ° C for 1 minute. Thereafter, the treated film is subjected to first and second exposures, respectively, to form a alignment layer having patterns A and B having a hydroxyl group introduced on the surface thereof via saponification. A photocurable liquid crystal composition (RMS) including a liquid crystal compound is applied to a alignment layer formed thereon, the liquid crystal compound having a carbon-carbon unsaturated bond at its end, and then the coated film is dried at 60 ° C. Minutes to prepare a retardation film.
Next, after the adhesive was applied to another TAC film manufactured by Fuji Co., a polyvinyl alcohol polarizer was attached to the film, and a photocurable adhesive was applied to the polarizer.
Thereafter, the retardation film is laminated on the photocurable adhesive layer to enable the liquid crystal layer of the retardation film to contact the photocurable adhesive layer, followed by exposure to induce a curing reaction, and then to dry the exposed laminate. Thus, a polarizing plate incorporating a retardation film is formed.
For comparative examples 1 and 2:
Each retardation film was prepared by the same procedure as described in Examples 1 to 7 except that a bonding layer was provided on the liquid crystal layer of the prepared retardation film (see Fig. 1).
Similarly, a polarizing film was prepared by the same procedure as described in Examples 1 to 7, except that the TAC film was attached to the aqueous bonding layer on the polarizer.
Next, the formed polarizing film was attached to the adhesive layer of the prepared retardation film, thus producing each polarizing plate.
Experimental example
<directional angle>
The orientation angle of the pattern "A" among the two patterns A and B of the polarizing plate formed above was measured using a WPA-100L device (Lukeo Com. or Photonic Lattice, Inc.), and the results are shown below:
◎: 45° ± 3 (for A pattern), 135 ° ± 3 (for B pattern)
○: less than 45° ± 6 (for A pattern), less than 135° ± 6 (for B pattern)
×: not less than 45 ° ± 6 (for A pattern), not less than 135 ° ± 6 (for B pattern)
<delay effect>
Rr; retardation effect of the polarizing plate formed in Comparative Example 1
Rs; retardation effect of the polarizing plate of the invention
◎: 0.97 < Rs/Rr < 1.03
○: 0.95 < Rs/Rr < 0.97 or 1.03 < Rs/Rr < 1.05
△: 0.90 < Rs/Rr < 0.95 or 1.05 < Rs/Rr < 1.1
×: Rs/Rr of not less than 1.1, or Rs/Rr of not more than 0.90
<Alignment layer and bonding force between liquid crystal layers>
The surface tear on the pattern of the prepared pattern was evaluated via an optical microscope, and the results are shown in Table 2 below.
◎: no surface tear was observed on the pattern
○: 1 to 3 surface tears on the pattern
△: 4 to 8 surface tears on the pattern
×: There are more than 8 surface tears on the pattern
<transmittance>
For each of the polarizing plates formed as described above, a transmittance (%) at 400 nm was determined using a microscope spectrometer (OSP-SP200; manufactured by Olympus Co.). It is more preferable when the transmittance is close to 100%.
◎: transmittance of 99.5% or higher
○: 99% transmittance is at least 99.5%
△: 98% transmittance is at least 99%
×: less than 98% transmittance
<Waterproof>
For each polarizing plate at 23 ° C at 55% relative humidity for 24 hours, a hot water resistance test (hot water immersion test) was performed to evaluate water repellency.
First, after the polarizing plate is cut into strips having a size of 5 cm × 2 cm (in the extending direction of the polarizer) along the absorption axis of the polarizing plate, the cut strips are used as samples and are accurately determined. The sample size in the long side direction.
In this regard, throughout the sample, the sample uniformly exhibited a particular color due to the iodine absorbed on the polarizer.
Fig. 3 schematically illustrates a method of evaluating water repellency, in which (A) represents the sample 1 before being immersed in hot water, and (B) represents the sample 1 after it is immersed in hot water. As shown in Fig. 3(A), the short side of the sample was clamped using the clip 5, and about 80% of the length direction was immersed in a water bath of 60 ° C and maintained therein for 4 hours. Thereafter, the sample was taken out of the water bath and moisture was removed therefrom.
The polarizer 4 of the polarizing plate contracts due to the immersion of hot water. The degree of contraction of the polarizer 4 is determined by measuring the distance from the one end 1a (one end of the transparent substrate film) at the center of the short side of the sample 1 to the end of the contracting polarizer 4, and the determined value is defined as the contraction length. .
Further, as shown in Fig. 3(B), since the polarizer 4 positioned at the center of the polarizing plate has been shrunk by the hot water, the region 2 where the polarizer 4 does not exist is formed in the transparent substrate film.
At the same time, by immersion in hot water, iodine is ejected from the periphery of the polarizer 4 which is in contact with the hot water, and the decolorizing portion 3 appears on the periphery of the sample.
The degree of discoloration is determined by measuring the distance from one end of the polarizer 4 contracted at the center of the short side of the sample 1 to the region in which the specific color of the polarizing plate is still, and the determined value is defined as the length without iodine. . The sum of the shrinkage length and the length of the iodine-free is defined as the total erosion length "X". That is, the total erosion length "X" means the distance from the end 1a (transparent substrate film end) of the sample 1 at the center of the short side of the sample 1 to the region in which the specific color of the polarizing plate is still.
It is confirmed that as the shrinkage length, the iodine-free length, and the total erosion length "X" decrease, the adhesion (water repellency) in the presence of water is improved. In addition, depending on the total erosion length "X", the results can be evaluated by the following four stages:
◎: Total erosion length less than 2 mm X
○: Total erosion length X ranging from 2 mm to less than 3 mm
△: total erosion length in the range of 3 mm to less than 5 mm X
×: total erosion length X of 5 mm or more
<degree of polarization>
(A) Orthogonal polarized light transmittance TD(λ), parallel transmittance MD(λ)
For the measurement light-emitting portion of the sample chamber connected to the "V-7100" type visible spectrometer manufactured by Nippon Bunko Co. Ltd., a Glan-Taylor prism was mounted to emit polarized light in a predetermined oscillation direction.
Placing a polarizing plate sample on the light path of the emitted and polarized light such that the polarized light is incident perpendicularly into the sample and is set such that the polarized light has a minimum transmittance and determines each wavelength λ in the visible range Transmittance. The determined value is defined as the transmittance of linearly polarized light in the absorption axis direction, that is, the orthogonal polarization transmittance TD(λ).
Subsequently, the above sample is rotated by 90 in the sample plane, and the transmittance of each wavelength λ in the visible light range is determined. The determined value is defined as the transmittance of linearly polarized light in the direction of the transmission axis, that is, the parallel transmittance MD(λ).
(B) Polarization luminescence factor correction degree Py
Using the TD(λ) and MD(λ) determined in the above (A), the degree of polarization Py(λ) at each wavelength is calculated by the following mathematical equation.
After that, according to JIS Z 8701, the above-calculated polarization degree Py(λ) is subjected to weight average calculation using the stimulation value in the C-light source 2° field of view, and the polarization luminescence factor correction degree Py is obtained. This result is evaluated by the following three stages.
○: Pym 99.996% or more
△: Py greater than 99.993% and less than 99.996%
×: 99.993% or less of Py
Table 2
As shown in Table 2, it is considered that each of the polarizing plates in the inventive example exhibits substantially the same or similar orientation angle, retardation performance, water repellency, and polarization as the polarizing plate in the comparative example. degree.
However, it can be seen that, in the inventive example, each of the polarizing plates incorporating the retardation film has excellent interlayer bonding force between the alignment layer and the liquid crystal layer, compared to the polarizing plate in the comparative example. .
Further, it can be seen that the polarizing plate of the present invention has much higher transmittance than the polarizing plate in the comparative example. It is considered that, unlike the polarizing plate in the comparative example, these results were obtained because each of the polarizing plates in the inventive example did not have a transparent substrate film in the plate.
1...樣本1. . . sample
1a...該樣本短邊中心的端1a. . . The end of the sample short side center
2...偏光器不存在於透明基板薄膜之間的區域2. . . The polarizer does not exist in the area between the transparent substrate films
3...偏光器周圍的脫色部分3. . . Decolorizing part around the polarizer
4...收縮的偏光器4. . . Shrinking polarizer
5...夾子5. . . Clip
100,370...延遲薄膜100,370. . . Delay film
110...透明基板110. . . Transparent substrate
120,320...校直層120,320. . . Straight layer
130,330...固化液晶層130,330. . . Cured liquid crystal layer
140,220,240,340,360...黏結層140,220,240,340,360. . . Bonding layer
200...上偏光板200. . . Upper polarizer
210,310...透明基板薄膜210,310. . . Transparent substrate film
230,350...偏光器230,350. . . Polarizer
250...透明基板薄膜/延遲薄膜250. . . Transparent substrate film / retardation film
300...偏光板300. . . Polarizer
X...總侵蝕長度X. . . Total erosion length
300...偏光板300. . . Polarizer
310...透明基板薄膜310. . . Transparent substrate film
320...校直層320. . . Straight layer
330...固化液晶層330. . . Cured liquid crystal layer
340,360...黏結層340,360. . . Bonding layer
350...偏光器350. . . Polarizer
370...延遲薄膜370. . . Delay film
Claims (20)
一偏光器層;
形成於該偏光器層的至少一面上的一黏結層;以及
具有一結構的一延遲薄膜,在該結構中,一液晶層、一校直層以及一基板以此順序被壓層,其中該液晶層附著至該黏結層,以及
其中該校直層包含在其末端具有一異氰酸鹽基團以及(甲基)丙烯酸酯基團的一附著增強劑,以及其中該異氰酸鹽基團以及(甲基)丙烯酸酯基團分別黏結至該基板的一表面上的一反應基團以及該液晶層中一液晶化合物的一反應基團。A polarizing plate prepared from a composition for forming a straightening layer, comprising:
a polarizer layer;
a bonding layer formed on at least one side of the polarizer layer; and a retardation film having a structure in which a liquid crystal layer, a alignment layer, and a substrate are laminated in this order, wherein the liquid crystal a layer attached to the bonding layer, and wherein the alignment layer comprises an adhesion enhancer having an isocyanate group and a (meth) acrylate group at a terminal thereof, and wherein the isocyanate group and The (meth) acrylate groups are respectively bonded to a reactive group on one surface of the substrate and a reactive group of a liquid crystal compound in the liquid crystal layer.
[分子式1]
(其中R1以及R2每個獨立地為氫或甲基;
R3以及R7每個獨立地為具有由選自酮、酯以及硫醇基團所組成的群組之基團取代或未取代的1至10個碳原子的亞烴基;
R4以及R6每個獨立地為具有由選自醯胺、酮、酯以及硫醇基團所組成的群組之基團取代或未取代的1至10個碳原子的亞烴基;以及
R5是具有1至10個碳原子的亞烴基,該1至10個碳原子由具有1至8個碳原子的烷氧基取代或未取代。),
[分子式2]
(其中R7以及R8每個獨立地為氫或甲基;
R9以及R11每個獨立地為具有由選自酮、酯以及硫醇基團所組成的群組之基團取代或未取代的1至10個碳原子的亞烴基;
R10是(a)或(b),其中E1以及E3每個獨立地為具有1至10個碳原子的烷基,該1至10個碳原子由具有1至8個碳原子的烷氧基取代或未取代,或具有1至8個碳原子的烷氧基,而E2是具有1至10個碳原子的亞烴基,該1至10個碳原子由具有1至8個碳原子的烷氧基取代或未取代。),
[分子式3]
(其中R12是氫或甲基,
R13是具有由選自酮、酯以及硫醇基團所組成的群組之基團取代或未取代的1至10個碳原子的亞烴基。)
[分子式4]
(其中R14是氫或甲基,
R15是具有由基團取代或未取代的1至10個碳原子的亞烴基,該基團選自酮、酯以及硫醇基團所組成的群組。)The polarizing plate of claim 1, wherein the adhesion enhancer is at least one selected from the group consisting of compounds represented by the following formulas 1 to 4:
[Molecular Formula 1]
(wherein R1 and R2 are each independently hydrogen or methyl;
R 3 and R 7 are each independently an alkylene group having 1 to 10 carbon atoms which are substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group;
R4 and R6 are each independently an alkylene group having 1 to 10 carbon atoms which are substituted or unsubstituted by a group selected from the group consisting of a guanamine, a ketone, an ester, and a thiol group;
R5 is an alkylene group having 1 to 10 carbon atoms which is substituted or unsubstituted with an alkoxy group having 1 to 8 carbon atoms. ),
[Molecular Formula 2]
(wherein R7 and R8 are each independently hydrogen or methyl;
R9 and R11 are each independently an alkylene group having 1 to 10 carbon atoms which are substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group;
R10 is (a) Or (b) Wherein E1 and E3 are each independently an alkyl group having 1 to 10 carbon atoms, which is substituted or unsubstituted with an alkoxy group having 1 to 8 carbon atoms, or has 1 to 8 The alkoxy group of one carbon atom, and E2 is an alkylene group having 1 to 10 carbon atoms, which is substituted or unsubstituted by an alkoxy group having 1 to 8 carbon atoms. ),
[Formula 3]
(wherein R12 is hydrogen or methyl,
R13 is an alkylene group having 1 to 10 carbon atoms which is substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group. )
[Molecular Formula 4]
(wherein R14 is hydrogen or methyl,
R15 is an alkylene group having 1 to 10 carbon atoms which is substituted or unsubstituted by a group selected from the group consisting of a ketone, an ester, and a thiol group. )
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020110138645 | 2011-12-20 | ||
| KR1020110138628 | 2011-12-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW201329585A true TW201329585A (en) | 2013-07-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101145250A TW201329585A (en) | 2011-12-20 | 2012-12-03 | Polarizing plate and image display device comprising the same |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN103998957A (en) |
| TW (1) | TW201329585A (en) |
| WO (1) | WO2013094969A2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI762494B (en) * | 2016-07-15 | 2022-05-01 | 南韓商三星顯示器有限公司 | Display device and manufacturing method thereof |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102040796B1 (en) * | 2013-07-17 | 2019-11-05 | 동우 화인켐 주식회사 | A retardation film and display device comprising the same |
| KR102040797B1 (en) * | 2013-07-31 | 2019-11-05 | 동우 화인켐 주식회사 | A retardation film and display device comprising the same |
| US10281795B2 (en) * | 2014-12-29 | 2019-05-07 | Lg Display Co., Ltd. | Liquid crystal lens film structure, method of fabricating the same and image display device with the same |
| KR20180091827A (en) * | 2015-12-22 | 2018-08-16 | 니폰 제온 가부시키가이샤 | Liquid crystalline composition, liquid crystal hardened layer, method for producing the same, and optical film |
| KR102739830B1 (en) | 2016-11-22 | 2024-12-09 | 삼성디스플레이 주식회사 | Display apparatus and manufacturing method of the window member included in display apparatus |
| US11845241B2 (en) * | 2021-03-18 | 2023-12-19 | Canon Kabushiki Kaisha | Laminate containing an adhesion promoter layer and method of making the laminate |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3194383B2 (en) * | 1990-05-10 | 2001-07-30 | リンテック株式会社 | One-part pressure-sensitive adhesive composition |
| JP3667361B2 (en) * | 1994-07-29 | 2005-07-06 | 日本合成化学工業株式会社 | Adhesive composition |
| US6808811B1 (en) * | 1999-10-04 | 2004-10-26 | Sekisui Chemical Co., Ltd. | Protecting film for polarizing plate and polarizing plate |
| KR100836140B1 (en) * | 2001-02-23 | 2008-06-09 | 니폰 가야꾸 가부시끼가이샤 | A phase difference film comprising polymer film having ultraviolet curable resin composition for alignment film and liquid crystalline compound |
| US7365815B2 (en) * | 2004-06-16 | 2008-04-29 | Sumitomo Chemical Company, Limited | Phase retardation film and liquid crystal display device including the same |
| CN101405339B (en) * | 2006-03-17 | 2010-08-25 | 木本股份有限公司 | Adhesive composition for polyester film and optical film using same |
| KR20080037906A (en) * | 2006-10-27 | 2008-05-02 | 삼성전자주식회사 | Pressure-sensitive adhesive, polarizing plate using same, and liquid crystal display device having same |
| JP4805240B2 (en) * | 2006-12-15 | 2011-11-02 | 日東電工株式会社 | Adhesive optical film and image display device |
| KR20110045046A (en) * | 2008-08-11 | 2011-05-03 | 다우 글로벌 테크놀로지스 엘엘씨 | 1-part epoxy resin structural adhesives containing elastomer tougheners capped with phenol and hydroxy-terminated acrylate or hydroxy-terminated methacrylate |
| KR101042214B1 (en) * | 2009-04-09 | 2011-06-20 | 주식회사 엘지화학 | An alignment film composition, an alignment film prepared therefrom, a method for manufacturing an alignment film, an optical film comprising the same, and a display device including the optical film |
-
2012
- 2012-12-03 TW TW101145250A patent/TW201329585A/en unknown
- 2012-12-18 CN CN201280062453.6A patent/CN103998957A/en active Pending
- 2012-12-18 WO PCT/KR2012/011082 patent/WO2013094969A2/en not_active Ceased
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI762494B (en) * | 2016-07-15 | 2022-05-01 | 南韓商三星顯示器有限公司 | Display device and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013094969A3 (en) | 2013-08-15 |
| WO2013094969A2 (en) | 2013-06-27 |
| CN103998957A (en) | 2014-08-20 |
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