TW201311574A - Treatment method for recycling and reusing hydrofluoric acid waste liquid (I) - Google Patents
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本發明是關於一種「氫氟酸廢液回收再使用的處理方法(一)」,尤指一種可將氫氟酸廢液中的氫氟酸回收並能重覆使用於蝕刻製程的方法,其具有節省原蝕刻製程氫氟酸使用量的購買成本,且處理量既大又快速簡易,並避免高熱導致火災產生氫氟酸濃煙傷害人體等多重功效。The present invention relates to a "treatment method for recycling and reusing a hydrofluoric acid waste liquid (1)", and more particularly to a method for recovering hydrofluoric acid in a hydrofluoric acid waste liquid and capable of being repeatedly used in an etching process. The utility model has the advantages of saving the purchase cost of the hydrofluoric acid used in the original etching process, and the processing amount is large, fast and simple, and avoids the multiple effects such as the high heat causing the fire to cause the hydrofluoric acid smoke to harm the human body.
隨著半導體、液晶面板及太陽能電池等產業的蓬勃發展,其生產流程中使用氫氟酸(Hydrofluoruc Acid;HF(aq))來作為蝕刻矽及矽化合物的使用量也會愈來愈多,而在氫氟酸蝕刻矽或矽化合物後所產生含矽之氫氟酸廢液的量也伴隨增加;由於氫氟酸廢液中的矽含量偏高,不僅讓氫氟酸之蝕刻能力降低,且會讓蝕刻物表面產生凸出物而影響蝕刻之精準度,並導致產品良率降低、蝕刻處理之耗費時間增長,故含矽之氫氟酸廢液便不能再次反覆使用,而當氫氟酸內的矽含量到達預定值(一般約為10000ppm以上)時就因不能再使用,而形成氫氟酸廢液。With the booming industries such as semiconductors, liquid crystal panels, and solar cells, the use of hydrofluoric acid (HF (aq) ) as an etching enthalpy and cerium compound in production processes will increase. The amount of hydrazine-containing hydrofluoric acid waste liquid produced by hydrofluoric acid etching of ruthenium or osmium compound is also accompanied by an increase; since the ruthenium content in the hydrofluoric acid waste liquid is high, not only the etching ability of hydrofluoric acid is lowered, but also It will cause protrusions on the surface of the etchant to affect the precision of the etching, and lead to a decrease in the yield of the product and an increase in the etching time. Therefore, the hydrofluoric acid waste liquid containing bismuth cannot be used again, and when hydrofluoric acid is used When the internal cerium content reaches a predetermined value (generally about 10,000 ppm or more), the hydrofluoric acid waste liquid is formed because it can no longer be used.
再者,某些產業則以混酸方式來使用氫氟酸,例如:氫氟酸添加硝酸用以蝕刻太陽能板之矽、或氫氟酸添加硝酸及鹽酸來蝕刻玻璃板、或氫氟酸添加鹽酸形成蝕刻液,如此便會導致一般氫氟酸廢液中不僅含有約2~10%之氟化氫及濃度略小於1%(10000ppm)之矽,並同時含有1~3%之硝酸或含有約5%之鹽酸的結果,然而,不論是混酸方式的氫氟酸或是純氫氟酸,當被使用後成為氫氟酸廢液時,其所含有的氫氟酸卻具有高腐蝕性及高脂溶性,不僅對人體的皮膚會造成嚴重燒傷,也極易穿過人體而與體內的鈣、鎂離子結合來侵蝕骨骼與肌肉,若吸入氫氟酸散發的蒸氣則會引起肺水腫,且吸入過量更是會致命,此外,氫氟酸廢液排放到自然界中也會破壞生態系的平衡,故氫氟酸廢液皆須經過處理後才可排放,以避免危害人體及污染環境。In addition, some industries use hydrofluoric acid in the form of mixed acid. For example, hydrofluoric acid is added with nitric acid to etch solar panels, or hydrofluoric acid is added with nitric acid and hydrochloric acid to etch glass plates, or hydrofluoric acid is added with hydrochloric acid. Forming an etchant, thus causing the general hydrofluoric acid waste liquid to contain not only about 2 to 10% of hydrogen fluoride and a concentration of slightly less than 1% (10000 ppm), but also containing 1 to 3% of nitric acid or about 5%. As a result of hydrochloric acid, however, whether it is a hydrofluoric acid or a pure hydrofluoric acid of a mixed acid type, when it is used as a waste liquid of hydrofluoric acid, the hydrofluoric acid contained therein is highly corrosive and highly fat-soluble. It not only causes severe burns on the skin of the human body, but also easily penetrates the human body and combines with calcium and magnesium ions in the body to erode bones and muscles. If inhaled by the vapor of hydrofluoric acid, it will cause pulmonary edema and excessive inhalation. It is fatal. In addition, the discharge of hydrofluoric acid waste into the natural world will also destroy the balance of the ecosystem. Therefore, the hydrofluoric acid waste liquid must be treated before it can be discharged to avoid harming the human body and polluting the environment.
現有技術對於氫氟酸廢液之處理方式,都是將氫氟酸廢液中之氟取出來製成各類氟化學品,主要處理方法有三種如下:In the prior art, the treatment method of the hydrofluoric acid waste liquid is to take out the fluorine in the hydrofluoric acid waste liquid to prepare various types of fluorine chemicals, and the main treatment methods are as follows:
一、第一種方法如中華民國發明第I233158號所揭露,其是添加氯化鈣於氫氟酸廢液中,使鈣離子將氟離子轉成氟化鈣,並讓氟離子與鈣離子作用生成氟化鈣污泥,來達成去除氫氟酸廢液中之氟成分,其反應式為:1. The first method, as disclosed in the Republic of China Invention No. I233158, is to add calcium chloride to a hydrofluoric acid waste liquid, so that calcium ions convert fluoride ions into calcium fluoride and allow fluoride ions and calcium ions to act. The calcium fluoride sludge is produced to achieve the removal of the fluorine component in the hydrofluoric acid waste liquid, and the reaction formula is:
接著,再添加液鹼(氫氧化鈉水溶液)將廢液酸鹼值調至中性(PH值介於6~9),其反應式為:Then, adding liquid alkali (aqueous sodium hydroxide solution) to adjust the pH value of the waste liquid to neutral (pH value is 6-9), and the reaction formula is:
另外則是使用氫氧化鈣或碳酸鈣添加入氫氟酸廢液內的方式,來達成中和氫氟酸廢液內的酸及去除氟離子。In addition, calcium hydroxide or calcium carbonate is added to the hydrofluoric acid waste liquid to neutralize the acid in the hydrofluoric acid waste liquid and remove the fluoride ion.
然而,不論是氫氟酸廢液內加入氯化鈣,再以液鹼將廢液酸鹼值調至中性的方式,或是氫氟酸廢液內加入氫氧化鈣或碳酸鈣的方式,都會產生大量的污泥,以1公斤濃度49%的氫氟酸廢液為例,若使用氯化鈣處理,將產生約5公斤的氟化鈣污泥;若使用氫氧化鈣處理,將產生約10公斤的氟化鈣污泥,而伴隨產生之廢水量極大且都必須經處理才能排放,同時沉積的氟化鈣污泥量也極多,使得整體處理成本極高,且氯化鈣、氫氧化鈣或碳酸鈣等購買費用支出亦多,因此並不是很好的處理方法,也非常不利於產業界採用。However, whether it is the addition of calcium chloride in the waste water of the hydrofluoric acid solution, the pH of the waste liquid is adjusted to neutral by the liquid alkali, or the method of adding calcium hydroxide or calcium carbonate to the waste liquid of the hydrofluoric acid, A large amount of sludge will be produced. For example, a 1 kg concentration of 49% hydrofluoric acid waste liquid will produce about 5 kg of calcium fluoride sludge if treated with calcium chloride. If calcium hydroxide is used, it will be produced. About 10 kg of calcium fluoride sludge, and the amount of wastewater generated is extremely large and must be treated before it can be discharged. At the same time, the amount of calcium fluoride sludge deposited is also extremely high, making the overall treatment cost extremely high, and calcium chloride, There are also many purchase expenses such as calcium hydroxide or calcium carbonate, so it is not a good treatment method and is not very suitable for industrial use.
二、第二種方法為添加鋁酸鈉於氫氟酸廢液內,將氟離子轉成氟鋁酸鈉,透過添加含鋁化合物及含鈉化合物(一般是添加鋁酸鈉)於氫氟酸廢液中,以生成非溶解之氟鋁酸鈉結晶體(Na3AlF6),其反應式為:Second, the second method is to add sodium aluminate in the hydrofluoric acid waste liquid, convert the fluoride ion into sodium fluoroaluminate, and add the aluminum-containing compound and the sodium-containing compound (generally adding sodium aluminate) to the hydrofluoric acid. In the waste liquid, to form a non-dissolved sodium fluoroaluminate crystal (Na 3 AlF 6 ), the reaction formula is:
但伴隨產生之廢水量相當多,且須經處理才能排放,氟鋁酸鈉商品名為冰晶石,主要用作電解法提煉金屬鋁之高溫助熔劑,鋁具有良好延展性,但鋁摻雜過量之矽化合物時延展性則會大幅降低,所以此方法雖可從氫氟酸廢液產出冰晶石,然其用途受限且價值偏低,此外,提煉出冰晶石後產生之廢液因具有酸性,仍需加入液鹼進行酸鹼中和,由於酸鹼中和為放熱反應,對操作人員具有一定的危險性,另也需使用熱交換器才得以提升處理速度,再者,氟鋁酸鈉(冰晶石)屬結晶體,其結晶速率慢,也會導致無法快速處理廢液,故也非好的處理方法。However, the amount of waste water produced is quite large and must be treated before it can be discharged. The product of sodium fluoroaluminate is called cryolite, which is mainly used as a high-temperature flux for refining metal aluminum by electrolysis. Aluminum has good ductility, but aluminum is excessively doped. Although the ductility of the compound is greatly reduced, the method can produce cryolite from the hydrofluoric acid waste liquid, but its use is limited and the value is low. In addition, the waste liquid produced after extracting the cryolite has Acidity, still need to add liquid alkali for acid-base neutralization, because the acid-base neutralization is an exothermic reaction, it has certain danger to the operator, and the heat exchanger is needed to increase the processing speed. Furthermore, the fluoroaluminate Sodium (cryolite) is a crystal, and its crystallization rate is slow, which also leads to the inability to process waste liquid quickly, so it is not a good treatment method.
三、第三種方法如中華民國發明公開編號第200930663號所揭露,其是先在氫氟酸廢液中加入氫氟酸,使氫氟酸廢液調整至一濃度後,再添加矽及鈉於該具有調整濃度後的氫氟酸廢液內,而將氟離子轉成氟矽酸鈉,透過添加過量之含矽化合物及含鈉化合物(一般是添加矽酸鈉;商品名為水玻璃)於氫氟酸廢液中,以生成非溶解性之氟矽酸鈉結晶體(Na2SiF6),最後再將該氟矽酸鈉結晶體乾燥來達成回收氟;因此,其化學藥劑的花費大,且產生之廢水量也極多導致廢水處理費用居高不下,同時處理過程中會產生膠狀物的缺點,致使延緩氟矽酸鈉之生成速度,且受膠狀物之影響也導致後續之脫水處理極為困難,因水玻璃為鹼性物質但氫氟酸為酸性物質,故會形成有放熱之酸鹼中和反應,反而需要使用熱交換器才得以提升處理速度,但又因為氫氟酸具金屬腐蝕性,僅能使用熱傳導性能差的塑膠材質熱交換器,也使得其處理速度緩慢,而不是一個很好的處理方法。Third, the third method is disclosed in the Republic of China Invention No. 200930663, which firstly adds hydrofluoric acid to the hydrofluoric acid waste liquid, adjusts the hydrofluoric acid waste liquid to a concentration, and then adds the sodium and sodium. In the hydrofluoric acid waste liquid having the adjusted concentration, the fluoride ion is converted into sodium fluoroantimonate, and the excess strontium-containing compound and the sodium-containing compound (generally sodium citrate added; the trade name is water glass) is added. In the hydrofluoric acid waste liquid, an undissolved sodium fluoroantimonate crystal (Na 2 SiF 6 ) is formed, and finally the sodium fluoroantimonate crystal is dried to obtain a fluorine recovery; therefore, the chemical agent is expensive. Moreover, the amount of waste water generated is extremely high, which leads to high waste water treatment costs, and at the same time, the disadvantage of gelation occurs during the treatment, which delays the formation rate of sodium fluoroantimonate, and the subsequent dehydration is also affected by the gum. The treatment is extremely difficult. Because the water glass is an alkaline substance, but the hydrofluoric acid is an acidic substance, an acid-base neutralization reaction with an exothermic heat is formed. Instead, a heat exchanger is required to increase the processing speed, but because of the hydrofluoric acid Metal corrosive Only using a differential thermal conductivity of the plastic material of the heat exchanger, so that it is also slow processing speed, but not a very good approach.
上述三種習用之氫氟酸廢液處理方法,又存在一共同缺失,其均侷限於將廢液中之氟取出製成廉價之氟化學品,反而浪費氫氟酸的回收再利用,發明人有鑑於此,進而經由不斷試作及修改,終能設計出本發明的方法。The above-mentioned three conventional methods for treating hydrofluoric acid waste liquids have a common deficiency, which are all limited to the removal of fluorine in the waste liquid into inexpensive fluorine chemicals, and waste the recycling of hydrofluoric acid. The inventors have In view of this, the method of the present invention can be finally designed through continuous trial and modification.
本發明之主要目的乃在提供一種「氫氟酸廢液回收再使用的處理方法(一)」,其先分析氫氟酸(HF)廢液中矽(Si)的含量,再將大於矽含量數值一倍以上的鈉化合物,添加入處理槽中的氫氟酸廢液內,使氫氟酸廢液中的氟及矽與鈉相結合反應生成氟矽酸鈉固體物(Na2SiF6(s)),經等待氟矽酸鈉固體物沉降後,再抽取上層液並檢測該上層液之氫氟酸含量是否高於原製程使用之氫氟酸濃度值,若是高於原製程使用之氫氟酸濃度值,即直接輸送回原製程使用;反之,則再添加高濃度氫氟酸,使其達到原製程使用之氫氟酸濃度值後,再輸送回原製程使用。The main object of the present invention is to provide a "treatment method for recycling and reusing a hydrofluoric acid waste liquid (1)", which first analyzes the content of cerium (Si) in the hydrofluoric acid (HF) waste liquid, and then the content is greater than cerium content. A sodium compound having a value of more than one time is added to a hydrofluoric acid waste liquid in a treatment tank, and fluorine and strontium in the hydrofluoric acid waste liquid are combined with sodium to form a sodium fluorocarbonate solid (Na 2 SiF 6 ( s) ), after waiting for the solid solution of sodium fluoroantimonate to settle, extract the upper layer liquid and check whether the hydrofluoric acid content of the upper layer liquid is higher than the concentration of hydrofluoric acid used in the original process, if it is higher than the hydrogen used in the original process The concentration of the hydrofluoric acid is directly transferred back to the original process; otherwise, the high concentration of hydrofluoric acid is added to the hydrofluoric acid concentration value used in the original process, and then returned to the original process for use.
由於氫氟酸廢液中僅需添加少量鈉離子,即可製得可重覆使用之氫氟酸,不需耗用大量之化學藥劑,也大幅降低廢水排放量,並可節省原製程之氫氟酸使用量及其額外購買成本的支出,進而達到簡化處理步驟、降低處理成本並兼具環保效益。Since only a small amount of sodium ions need to be added in the hydrofluoric acid waste liquid, the reusable hydrofluoric acid can be obtained without using a large amount of chemical agents, and the wastewater discharge amount is greatly reduced, and the hydrogen of the original process can be saved. The use of fluoric acid and its additional cost of purchase, in order to simplify the processing steps, reduce processing costs and have environmental benefits.
本發明之另一目的是在提供一種「氫氟酸廢液回收再使用的處理方法(一)」,其處理氫氟酸廢液過程中,因無酸鹼中合放熱反應而不會有熱量放出,故只需使用塑膠材質製成之處理槽即可,同時又可避免高熱導致火災而產生傷害人體之氫氟酸濃煙,不僅可達到降低設備成本之目的,更可達到提昇工作環境安全性之功能。Another object of the present invention is to provide a "treatment method (1) for recycling and reusing a hydrofluoric acid waste liquid", which has no heat in the process of treating hydrofluoric acid waste liquid due to no exothermic reaction in acid and alkali. Release, so you only need to use the treatment tank made of plastic material, at the same time, it can avoid the high-heat-induced fire and cause the damage of the human body's hydrofluoric acid smoke, not only to reduce the cost of equipment, but also to improve the working environment. Sexual function.
本發明之又一目的則在提供一種「氫氟酸廢液回收再使用的處理方法(一)」,由於氫氟酸廢液處理過程中反應產生的氟矽酸鈉,其等待沉降過程中不會受到膠狀物干擾,故沉降速度快而有利於達到大量處理氫氟酸廢液之功效。Another object of the present invention is to provide a "treatment method for recycling and reuse of hydrofluoric acid waste liquid (1)", which is due to the reaction of hydrofluoric acid waste liquid during the treatment of sodium fluorophthalate, which is not waiting for sedimentation. It will be interfered by the gel, so the sedimentation speed is fast and it is beneficial to achieve the effect of processing a large amount of hydrofluoric acid waste liquid.
請參閱第一圖及第二圖所示,本發明「氫氟酸廢液回收再使用的處理方法(一)」,其步驟包含:Please refer to the first and second figures, the "treatment method for recycling and reuse of hydrofluoric acid waste liquid (1)", and the steps thereof include:
a.將氫氟酸(HF)廢液1導流入處理槽10;a. Hydrofluoric acid (HF) waste liquid 1 is introduced into the treatment tank 10;
b.分析處理槽10內氫氟酸廢液1中矽(Si)的含量,並得出該矽含量數值;b. analyzing the content of cerium (Si) in the hydrofluoric acid waste liquid 1 in the treatment tank 10, and obtaining the cerium content value;
c.將大於矽含量數值一倍以上的鈉化合物2,添加入處理槽10中的氫氟酸廢液1內,使氫氟酸廢液1中的氟及矽與鈉相結合反應生成氟矽酸鈉固體物(Na2SiF6(s))3;c. Adding sodium compound 2 which is more than twice the value of strontium content to the hydrofluoric acid waste liquid 1 in the treatment tank 10, and reacting fluorine and hydrazine in the hydrofluoric acid waste liquid 1 with sodium to form fluoroquinone Sodium solids (Na 2 SiF 6(s) ) 3;
d.等待氟矽酸鈉固體物3沉降於處理槽10的底部;d. Waiting for the sodium fluoroantimonate solid 3 to settle at the bottom of the treatment tank 10;
e.抽取處理槽10中的上層液4至回收槽20;e. The upper layer 4 in the treatment tank 10 is extracted to the recovery tank 20;
f.檢測回收槽20內上層液4之氫氟酸含量是否高於原製程使用之氫氟酸濃度值,若是高於原製程使用之氫氟酸濃度值,即直接將該上層液4輸送回原製程使用;若是低於原製程使用之氫氟酸濃度值,則再添加高濃度氫氟酸,使該上層液4達到原製程使用之氫氟酸濃度值後,再將其輸送回原製程使用;及f. Detect whether the hydrofluoric acid content of the supernatant liquid 4 in the recovery tank 20 is higher than the hydrofluoric acid concentration value used in the original process, and if it is higher than the hydrofluoric acid concentration value used in the original process, the supernatant liquid 4 is directly sent back. If the temperature is lower than the concentration of hydrofluoric acid used in the original process, then the high concentration of hydrofluoric acid is added to make the upper layer 4 reach the concentration of hydrofluoric acid used in the original process, and then transport it back to the original process. Use; and
g.將處理槽10底部沉降後的氟矽酸鈉漿料,經過脫水、清洗而得到氟矽酸鈉固體物3。g. The sodium fluorosilicate slurry after sedimentation at the bottom of the treatment tank 10 is subjected to dehydration and washing to obtain sodium fluorosilicate solidate 3.
其中,步驟b中由於氫氟酸廢液1之矽含量並非固定,所以需先分析氫氟酸廢液1之矽含量,目前產業界蝕刻製程使用後之氫氟酸廢液1內的矽含量介於1~2%之間。Wherein, in step b, since the content of the hydrofluoric acid waste liquid 1 is not fixed, it is necessary to first analyze the content of the hydrofluoric acid waste liquid 1 and the content of antimony in the hydrofluoric acid waste liquid 1 after the industrial etching process is used. Between 1 and 2%.
而步驟c中所添加的鈉化合物2是為氟化鈉或氯化鈉,且其鈉離子的最佳數值為矽含量值的1.64質量倍;若是添加氟化鈉(NaF),會反應產生氟矽酸鈉沉澱物及氫氟酸,其反應式為:The sodium compound 2 added in the step c is sodium fluoride or sodium chloride, and the optimum value of the sodium ion is 1.64 times the value of the cerium content; if sodium fluoride (NaF) is added, the reaction will produce fluorine. Sodium citrate precipitate and hydrofluoric acid, the reaction formula is:
經上述反應產出之氫氟酸與氫氟酸廢液1中原存在之氫氟酸相同,故不會改變其成分而能被送回原製程使用。The hydrofluoric acid produced by the above reaction is the same as the hydrofluoric acid originally present in the hydrofluoric acid waste liquid 1, so that it can be returned to the original process without changing its composition.
若是添加氯化鈉(NaCl),則反應產生氟矽酸鈉沉澱物及鹽酸,其反應式為:If sodium chloride (NaCl) is added, the reaction produces sodium fluoroantimonate precipitate and hydrochloric acid, and the reaction formula is:
經上述反應產出之鹽酸,會與氫氟酸廢液1中原存在之氫氟酸相互混合而形成混合酸,由於不同產業蝕刻製程使用之氫氟酸種類包含純氫氟酸或氫氟酸混酸,故該含有鹽酸的混合酸仍能完全被適用於不同產業蝕刻製程,而可輸送回原製程來使用。The hydrochloric acid produced by the above reaction is mixed with the hydrofluoric acid originally present in the hydrofluoric acid waste liquid 1 to form a mixed acid, and the hydrofluoric acid type used in different industrial etching processes includes pure hydrofluoric acid or hydrofluoric acid mixed acid. Therefore, the mixed acid containing hydrochloric acid can still be completely applied to the etching process of different industries, and can be transported back to the original process for use.
目前產業界蝕刻製程中是使用濃度49%的氫氟酸或氫氟酸混合酸,本發明於步驟c中所添加的鈉化合物2,會與氫氟酸廢液1中之氟及矽(以氟矽酸形式存在)相結合生成析出微溶於酸之氟矽酸鈉固體物3,該氟矽酸鈉在水中溶解度約為0.652%(於17℃時),此時,溶液中的矽飽和溶解度為0.0097%,而在有鈉離子存在時,矽之飽和溶解度降為97ppm,依照勒撒特列原理(LeChatelier's Principle),當一個處在平衡的系統,受到外力干擾時,系統會朝向降低外力干擾的方向調整,而達成新的平衡,故在氟矽酸鈉系統中,提高氟濃度會降低矽之溶解度,一般氫氟酸廢液中,氟濃度約介於20000~200000ppm之間,矽濃度約為10000ppm,氟濃度高於矽濃度,添加鈉離子後,矽在廢酸中之溶解度會比在水中溶解度更低,其溶解度可降至0.42ppm以下(以溶度積方式估算,在氟濃度為5%時,矽之溶解度為6.7ppm),因此,本發明之方式可去除氫氟酸廢液1中99%以上之矽,經本發明人實際操作得知鈉離子最適添加量為矽含量之1.64倍。At present, in the industrial etching process, a mixed acid of hydrofluoric acid or hydrofluoric acid having a concentration of 49% is used, and the sodium compound 2 added in the step c of the present invention and the fluorine and hydrazine in the hydrofluoric acid waste liquid 1 The fluoroantimonic acid form is combined to form a sodium fluorosilicate sodium solid 3 which is slightly soluble in acid. The solubility of the sodium fluorophthalate in water is about 0.652% (at 17 ° C), at which time the hydrazine in the solution is saturated. The solubility is 0.0097%, and in the presence of sodium ions, the saturation solubility of ruthenium is reduced to 97 ppm. According to LeChatelier's Principle, when a system that is in equilibrium is disturbed by external forces, the system will reduce the external force. The direction of the disturbance is adjusted to achieve a new balance. Therefore, in the sodium fluoroantimonate system, increasing the fluorine concentration will reduce the solubility of the ruthenium. In the general hydrofluoric acid waste liquid, the fluorine concentration is between 20,000 and 200,000 ppm. About 10000ppm, the fluorine concentration is higher than the strontium concentration. After adding sodium ions, the solubility of hydrazine in the spent acid will be lower than that in water, and the solubility can be reduced to below 0.42ppm (estimated by solubility product, in fluorine concentration). When it is 5%, the solubility of bismuth is 6.7 ppm), therefore, the method of the present invention can remove more than 99% of the hydrazine in the hydrofluoric acid waste liquid 1, and the optimum amount of sodium ions added by the present inventors is 1.64 times the strontium content.
而步驟d中的氟矽酸鈉顆粒沉降速率約為150公分/小時(cm/hour),一般處理槽10中約4公尺(m)高液位,約需耗時3小時才能沉降完畢,故只要設置一個容納20公噸的處理槽10,便可每3小時達成處理20噸氫氟酸廢液1的功效,其處理速度較所有現行的處理方法更快。The sedimentation rate of the sodium fluorocarbonate particles in the step d is about 150 cm/hour, and the high liquid level of about 4 meters (m) in the general treatment tank 10 takes about 3 hours to settle. Therefore, as long as a treatment tank 10 containing 20 metric tons is provided, the treatment of 20 tons of hydrofluoric acid waste liquid 1 can be achieved every 3 hours, and the processing speed is faster than all current treatment methods.
又步驟e及f中處理槽10內的上層液4,即是不含矽的乾淨氫氟酸,若其氫氟酸含量偏低,經添加高濃度氫氟酸補足濃度後,便可重新輸送回到原製程使用,進而減少另外購買氫氟酸的費用,相對地也同步大幅減少氫氟酸廢液1的產生量,並兼具環保效益。Further, in step e and f, the upper liquid 4 in the treatment tank 10 is clean hydrofluoric acid containing no antimony. If the hydrofluoric acid content is low, the hydrofluoric acid is added to the high concentration to re-deliver. Returning to the original process, the cost of purchasing hydrofluoric acid is reduced, and the amount of hydrofluoric acid waste 1 is also reduced substantially simultaneously, and environmental benefits are also achieved.
再者,步驟g中處理槽10底部之漿料經脫水清洗後,便可得氟矽酸鈉,且沒有現行習知的處理方法中需外加之大量水玻璃,故也不會有大量之氟矽酸鈉產出以及膠狀物的產生,因此,該氟矽酸鈉之沉降速度也會比習知方法更快,同時其脫水、清洗等接續的處理也更簡易快速,使得整體處理成本隨之大幅降低。Furthermore, in the step g, the slurry at the bottom of the treatment tank 10 is dehydrated and washed to obtain sodium fluoroantimonate, and there is no large amount of water glass to be added in the conventional treatment method, so there is no large amount of fluorine. The sodium citrate output and the production of the gel, therefore, the sedimentation rate of the sodium fluoroantimonate is faster than the conventional method, and the subsequent treatments such as dehydration and cleaning are also simpler and faster, so that the overall treatment cost is Greatly reduced.
此外,本發明之各步驟中因無任何酸鹼中和作用,故處理過程中不會放出熱量,其處理槽10僅需使用塑膠材質製成即可,不需使用高價金屬桶槽而能降低設備成本支出,也可避免因過程疏失、設備老舊或設備損壞所導致高熱而產生火災,甚至發生氫氟酸隨著濃煙飄散讓工作人員吸入,造成人體傷害或致命之危險,進而可提昇整體工作環境之安全性。In addition, in the various steps of the present invention, since there is no acid-base neutralization, no heat is released during the treatment, and the treatment tank 10 can be made only by using a plastic material, and can be reduced without using a high-priced metal tank. The cost of equipment can also avoid fires caused by high heat caused by process loss, old equipment or equipment damage. Even hydrofluoric acid can cause inhalation of workers with smoke, causing harm to human body or fatality. The security of the overall work environment.
本發明經實際大量操作測試後,確實具有諸多優點如下:After the actual operation of the invention, the invention has many advantages as follows:
1.本發明僅需添加少量鈉離子,即可製得可重覆使用之氫氟酸,不需耗用大量之化學藥劑,也無廢水排放之問題,除減少化學藥劑成本支出外,更可節省原製程之氫氟酸使用量。1. The invention only needs to add a small amount of sodium ions to prepare a reusable hydrofluoric acid, which does not need to consume a large amount of chemical agents, and has no problem of waste water discharge, in addition to reducing the cost of chemical chemicals, Save the amount of hydrofluoric acid used in the original process.
2.本發明在處理過程中,因為不會放出熱量,僅需使用塑膠材質製成之處理桶槽即可進行處理,又可避免高熱導致火災產生氫氟酸濃煙來傷害人體。2. In the process of the invention, since the heat is not released, only the processing tank made of plastic material can be used for treatment, and the high heat causes the fire to generate hydrofluoric acid smoke to harm the human body.
3.本發明在處理過程中,氟矽酸鈉固體物產生後僅需等待氟矽酸鈉固體物沉降,由於氟矽酸鈉顆粒沉降速率約為150公分/小時,且氟矽酸鈉沉降時又不會受到膠狀物干擾,一般約4公尺高液位之處理桶槽,約需耗時3小時便可沉降完畢,其處理速度快。3. In the treatment process of the present invention, after the solid sodium fluorophthalate solid is produced, it is only necessary to wait for the solidification of the sodium fluorocarbonate solids, since the sedimentation rate of the sodium fluorocarbonate particles is about 150 cm/hr, and the sodium fluoroantimonate is precipitated. It will not be interfered by the rubber. Generally, the processing tank with a high liquid level of about 4 meters can be settled in about 3 hours, and the processing speed is fast.
綜上所陳,本發明因可回收氫氟酸廢液來重覆使用氫氟酸,其化學藥劑用量及廢水排放量等均較習知方法減少百分之九十,且處理速度快並在過程中不會放出熱量導致發生危險,確具有高度產業利用性而符合專利要件,爰依法提出申請。In summary, the present invention re-uses hydrofluoric acid due to the recovery of hydrofluoric acid waste liquid, and its chemical dosage and wastewater discharge amount are reduced by 90% compared with the conventional method, and the processing speed is fast and In the process, heat will not be released, which will cause danger. It is highly industrially applicable and meets the requirements of patents.
1...氫氟酸廢液1. . . Hydrofluoric acid waste liquid
2...鈉化合物2. . . Sodium compound
3...氟矽酸鈉固體物3. . . Sodium fluoroantimonate solid
4...上層液4. . . Upper liquid
10...處理槽10. . . Processing tank
20...回收槽20. . . Recovery tank
第一圖:係本發明之流程方塊圖。First Figure: is a block diagram of the process of the present invention.
第二圖:係本發明之操作示意圖。Second Figure: A schematic diagram of the operation of the present invention.
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| CN106745969A (en) * | 2016-12-06 | 2017-05-31 | 甘肃瓮福化工有限责任公司 | Sodium ion residual titration is applied to prodan production and carries out the system and method for wastewater treatment |
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| CN108975468A (en) * | 2017-05-31 | 2018-12-11 | 广铭化工股份有限公司 | Method and system for treating fluorine-containing liquid, liquid product and solid product thereof |
| TWI721823B (en) * | 2020-03-12 | 2021-03-11 | 淡江大學 | Method for treating fluorine-containing wastewater |
| TWI788026B (en) * | 2021-09-27 | 2022-12-21 | 鋒霈環境科技股份有限公司 | Environmental protection and energy saving recycling system from multiple acid solution and its method |
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2011
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| CN106745969A (en) * | 2016-12-06 | 2017-05-31 | 甘肃瓮福化工有限责任公司 | Sodium ion residual titration is applied to prodan production and carries out the system and method for wastewater treatment |
| CN108950690A (en) * | 2017-05-19 | 2018-12-07 | 浙江昱辉阳光能源有限公司 | A kind of silicon material recycling acid washing method and device |
| CN108975468A (en) * | 2017-05-31 | 2018-12-11 | 广铭化工股份有限公司 | Method and system for treating fluorine-containing liquid, liquid product and solid product thereof |
| TWI721823B (en) * | 2020-03-12 | 2021-03-11 | 淡江大學 | Method for treating fluorine-containing wastewater |
| TWI788026B (en) * | 2021-09-27 | 2022-12-21 | 鋒霈環境科技股份有限公司 | Environmental protection and energy saving recycling system from multiple acid solution and its method |
| CN115583708A (en) * | 2022-10-12 | 2023-01-10 | 南京绿联环境科技发展有限公司 | A kind of equipment and process for separating silica gel and fluorosilicate in waste hydrofluoric acid |
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