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TW201305100A - Vegetable-oil derived plasticizer - Google Patents

Vegetable-oil derived plasticizer Download PDF

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Publication number
TW201305100A
TW201305100A TW101123227A TW101123227A TW201305100A TW 201305100 A TW201305100 A TW 201305100A TW 101123227 A TW101123227 A TW 101123227A TW 101123227 A TW101123227 A TW 101123227A TW 201305100 A TW201305100 A TW 201305100A
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oil
weight
epoxidized
ester
efame
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TW101123227A
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Chinese (zh)
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Abhijit Ghosh-Dastidar
Robert F Eaton
Antoni Adamczyk
Bruce M Bell
Robert M Campbell
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Dow Global Technologies Llc
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/003Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fatty acids with alcohols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/02Polycondensates containing more than one epoxy group per molecule
    • C08G59/027Polycondensates containing more than one epoxy group per molecule obtained by epoxidation of unsaturated precursor, e.g. polymer or monomer
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • C08G59/1433Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds
    • C08G59/1438Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing oxygen
    • C08G59/1455Monocarboxylic acids, anhydrides, halides, or low-molecular-weight esters thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0016Plasticisers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/15Heterocyclic compounds having oxygen in the ring
    • C08K5/151Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
    • C08K5/1515Three-membered rings
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Emergency Medicine (AREA)
  • Fats And Perfumes (AREA)
  • Epoxy Compounds (AREA)

Abstract

Green plasticizers are made by a process comprising the steps, in any order, of epoxidizing and transesterifying a natural oil, e.g., corn, sunflower, etc., having (1) an iodine number (IV) of 60 or more, and (2) a linolenic acid content of 5 weight percent (wt%) or less based on the weight of the oil.

Description

衍生自植物油之塑化劑 Plasticizer derived from vegetable oil 發明領域 Field of invention

本發明係有關於塑化劑。在一方面中,本發明係有關於衍生自天然油(亦即衍生自生物源的油)的環保塑化劑(green plasticizer),而在另一方面中,本發明係有關於一製造此等塑化劑的方法。 This invention relates to plasticizers. In one aspect, the invention relates to an environmentally friendly plasticizer derived from a natural oil (i.e., an oil derived from a biological source), and in another aspect, the invention relates to a manufacturing The method of plasticizer.

發明背景 Background of the invention

大豆油三酸甘油酯典型上由約15重量%(wt%)飽和脂肪酸及85重量%不飽和脂肪酸所組成。在該等不飽和脂肪酸之中,約24重量%係得自單不飽和油酸、約54重量%係得自二-不飽和亞麻油酸,且其餘約7重量%係得自多不飽和次亞麻油酸。大豆之環氧化甲酯(大豆-eFAME)可作為用於聚氯乙烯(PVC)或其它聚合物(天然橡膠、丙烯酸酯等)之唯一塑化劑,或者,其可作為具有,諸如環氧化大豆油(ESO)之塑化劑摻合物內的主要或輔助塑化劑。eFAME通常含有自環氧環之降解所產生的各種雜質。這些雜質之主要部份來自該等甲基環氧次亞麻油酸酯鏈中的環氧環降解,且一較小部份係來自該甲基環氧亞麻油酸酯部份中的環氧環降解。該等主要降解產物係自該環氧基之開環反應產生,其可其位置上產生兩羥基或一羥基及另一羧酸基團。 Soybean oil triglyceride is typically composed of about 15% by weight (wt%) saturated fatty acids and 85% by weight unsaturated fatty acids. Among the unsaturated fatty acids, about 24% by weight is derived from monounsaturated oleic acid, about 54% by weight is derived from di-unsaturated linoleic acid, and the remaining about 7% by weight is derived from polyunsaturated times. Linolenic acid. Soy epoxidized methyl ester (soybean-eFAME) can be used as the sole plasticizer for polyvinyl chloride (PVC) or other polymers (natural rubber, acrylate, etc.), or it can have as large as epoxidation A primary or auxiliary plasticizer within the plasticizer blend of soybean oil (ESO). eFAME usually contains various impurities resulting from the degradation of the epoxy ring. The majority of these impurities are derived from the epoxy ring degradation in the methyl epoxidized linoleate chain, and a smaller portion is derived from the epoxy ring in the methyl epoxidized linoleate portion. degradation. The primary degradation products are produced by a ring opening reaction of the epoxy group, which may give rise to a dihydroxy or monohydroxy group and another carboxylic acid group.

在某些情況下,在該甲基次亞麻油酸酯鏈內之3個環氧環中的兩個可打開。一般而言,這些羥基-環氧化物之親水 性高於原來的環氧甲酯,因此其等可優先瀝濾而與水接觸。在潛在食品及醫學應用(其中該介質具水性或會有大量水)上,這些雜質比該總塑化劑成份更容易瀝濾出而進入食品或相關特定基質內。 In some cases, two of the three epoxy rings within the methyl linolenic acid ester chain can be opened. In general, the hydrophilicity of these hydroxy-epoxides The properties are higher than the original methyl acrylate, so they can be leached preferentially to contact with water. In potential food and medical applications where the medium is waterborne or has a large amount of water, these impurities are more readily leached out of the food or associated specific matrix than the total plasticizer component.

由於環氧甲基次亞麻油酸酯可產生最具親水性降解化合物,其接著可具有能瀝濾出而與水性或半水性介質接觸的最大潛力,對可以使其等之組成物的本組份減至最少之衍生自天然油的塑化劑有興趣。 Since epoxymethyl linolenate can produce the most hydrophilic degradation compound, it can then have the greatest potential to be leached out of contact with an aqueous or semi-aqueous medium, to the group that can make it, etc. Interested in plasticizers derived from natural oils that have been minimized.

而且,大豆-eFAME的雜質分佈可因其製法而不同。製造大豆-eFAME的現有商業方法為首先進行大豆油之酯轉化(transesterifying)以製造脂肪酸甲酯(FAME),然後使其進行環氧化以製造eFAME。自本方法製成的eFAME顯示一濃度之羥基-環氧化物存在於次亞麻油酸酯鏈中。對於用於製造其中本羥基-環氧化物在該等次亞麻油酸酯鏈中之濃度可減至最小的eFAME之方法有興趣。 Moreover, the impurity distribution of soybean-eFAME may vary depending on the method of its preparation. An existing commercial method for making soy-eFAME is to first transesterify soybean oil to produce fatty acid methyl esters (FAME), which are then epoxidized to produce eFAME. The eFAME prepared from this process showed a concentration of hydroxy-epoxide present in the sublinolenic acid ester chain. There is interest in a method for making eFAME in which the concentration of the present hydroxy-epoxide in the linoleic acid ester chain can be minimized.

發明概要 Summary of invention

在一實施例中,本發明為藉使在其脂肪酸分佈中具有很低含量之次亞麻油酸的天然油(例如不同於衍生自石油或其它礦物源之油的衍生自生物源(諸如植物、種子、魚、動物脂肪等)之油)進行環氧化反應及酯轉化反應(或先後進行酯轉化反應與環氧化反應)而製成之環保塑化劑。大於(>)60或較佳>80或更佳>100之碘值(IV)為所欲,因為需要不飽和性的存在才能將環氧乙烷之氧併在該脂肪酸鏈上,其 因此可增強與一塑膠(例如PVC)基質的相容性。表1A表示數種具有>95 IV且以該油之重量計,具有很低次亞麻油酸含量(典型上小於(<)5重量%(wt%)或更典型上<3重量%或甚至典型上<2重量%)的天然油進料之實例。 In one embodiment, the invention is a natural oil that has a very low content of linoleic acid in its fatty acid profile (eg, derived from a biological source (such as a plant, other than an oil derived from petroleum or other mineral source). The oil of seed, fish, animal fat, etc.) is an environmentally friendly plasticizer prepared by performing an epoxidation reaction and an ester conversion reaction (or an ester conversion reaction and an epoxidation reaction). An iodine value (IV) greater than (>) 60 or preferably > 80 or better > 100 is desirable because the presence of unsaturation is required to couple the oxygen of the ethylene oxide to the fatty acid chain. Thus, compatibility with a plastic (e.g., PVC) substrate can be enhanced. Table 1A shows that several have >95 IV and have a very low linoleic acid content (typically less than (<) 5% by weight (wt%) or more typically < 3% by weight or even typical, by weight of the oil An example of a natural oil feed of <2% by weight.

表1B表示數種具有>80 IV及很低次亞麻油酸含量且可作為適於醫學或食品用途之環保塑化劑的進料之天然油進料實例。 Table 1B shows several examples of natural oil feeds having >80 IV and very low linolenic acid content and which can be used as feedstock for environmentally friendly plasticizers for medical or food applications.

在一實施例中,本發明為一適用於食品及醫學應用的環保塑化劑系統或環保塑化劑摻合物,該塑化劑系統或摻合物係藉環氧化天然油(例如ESO)之酯轉化反應而製成,並非藉酯轉化天然油(例如FAME)之環氧化反應而製成。表示此等具有高碘值及高次亞麻油酸含量的天然油係先後經環 氧化及酯轉化而具有如藉電噴灑離子化/液相層析法/質譜測定法(ESI/LC/MS)而測定的低親水性雜質值。 In one embodiment, the invention is an environmentally friendly plasticizer system or environmentally friendly plasticizer blend suitable for use in food and medical applications, the plasticizer system or blend being derived from an epoxidized natural oil (eg, ESO) It is prepared by an ester conversion reaction, and is not produced by an epoxidation reaction of an ester-converting natural oil (for example, FAME). Indicates that these natural oils with high iodine value and high linoleic acid content have successively passed through the ring. Oxidation and ester conversion have low hydrophilic impurity values as determined by electrospray ionization/liquid chromatography/mass spectrometry (ESI/LC/MS).

在一實施例中,本發明為一用於製造環保塑化劑的方法,該方法包括以下可以呈任何順序的步驟:環氧化並酯轉化一具有以下的天然油:(1)60或更高之IV、及(2)以該油的重量計,5重量%或較小的次亞麻油酸含量。 In one embodiment, the invention is a method for making an environmentally friendly plasticizer, the method comprising the steps of: epoxidizing and ester converting a natural oil having the following: (1) 60 or higher IV, and (2) a linoleic acid content of 5% by weight or less based on the weight of the oil.

在一實施例中,本發明為一用於製造環保塑化劑的方法,該方法包括以下步驟:環氧化具有(1)60或更高的碘值(IV)、及(2)以該天然油之重量計,5重量%或更高的次亞麻油酸含量之天然油,然後酯轉化該環氧化油以製造環氧化脂肪酸烷酯。在一實施例中,該方法進一步包括以下步驟:以尚未經酯轉化的環氧化天然油(例如ESO)摻合該經酯轉化環氧化脂肪酸烷酯,例如eFAME。該天然油(例如ESO)對經酯轉化環氧化天然油(例如e-FAME)的重量比可大不同且可經調整以適合該塑化劑之目的用途的需求。 In one embodiment, the invention is a method for making an environmentally friendly plasticizer, the method comprising the steps of: epoxidizing having an iodine value (IV) of (1) 60 or higher, and (2) A natural oil of linoleic acid content of 5% by weight or more based on the weight of the oil, and then ester-transformed to the epoxidized oil to produce an epoxidized fatty acid alkyl ester. In one embodiment, the method further comprises the step of blending the ester-transformed epoxidized fatty acid alkyl ester, such as eFAME, with an epoxidized natural oil (eg, ESO) that has not been ester-transformed. The weight ratio of the natural oil (e.g., ESO) to the ester-transformed epoxidized natural oil (e.g., e-FAME) can vary widely and can be adjusted to suit the intended use of the plasticizer.

在一實施例中,本發明為一藉先前實施例之方法中的任一者而製成的環保塑化劑。 In one embodiment, the invention is an environmentally friendly plasticizer made by any of the methods of the previous embodiments.

在一實施例中,本發明為含eFAME、及以非大豆油為基礎的脂肪酸甲酯(例如以玉米或葵花油為基礎的eFAME) 中之至少一者的環保塑化劑,其中為以非大豆油為基礎的脂肪酸甲酯具有如藉ESI/LC/MS及高壓液相層析法-蒸發光散射檢測法(HPLC-ELSD)而測定之小於2%(作為面積%)的親水性可萃取成份。 In one embodiment, the invention is an eFAME-containing, and non-soybean oil-based fatty acid methyl ester (eg, eFAME based on corn or sunflower oil) An environmentally friendly plasticizer for at least one of them, wherein the non-soybean oil-based fatty acid methyl ester has the same method as ESI/LC/MS and high pressure liquid chromatography-evaporative light scattering detection (HPLC-ELSD). A hydrophilic extractable component of less than 2% (as area%) was determined.

該等環氧化反應及酯轉化反應的條件在本項技藝中已為吾人所熟知且為了方便起見可改變。 The conditions of such epoxidation reactions and ester conversion reactions are well known in the art and may be varied for convenience.

較佳實施例之詳細說明 Detailed description of the preferred embodiment 定義 definition

除非與所述相反、上下文所隱含、或發明所屬領域中係已習用,所有份數及百分率係以重量計且所有試驗方法於本揭示文之提交日期時係屬廣為習用者。就美國專利實務而言,尤其就定義之揭示(至與明確提供在本揭示文內之任何定義一致的程度)及本項技藝之一般知識而言,任何參考的專利、專利申請案或公開案之內容的全文在此併入本案以為參考資料(或其同等美國版本亦在此併入本案以為參考資料)。 All parts and percentages are by weight and all test methods are widely used by the date of filing of this disclosure, unless otherwise indicated herein. In the case of U.S. patents, in particular, the disclosure of definitions (to the extent that they are consistent with any definitions expressly provided in this disclosure) and the general knowledge of the art, any referenced patent, patent application or publication The full text of the content is hereby incorporated by reference in its entirety in its entirety in its entirety in its entirety in

在本揭示文內之數值範圍為概數,且除非另有指定,因此可包括在該範圍外的數值。數值範圍包括以一個位數之增量表示的自且包括下值及上值之所有數值,其限制條件為在任何下值與任何上值之間有至少兩個位數的分隔。作為一實例,若一組成、物理或其它性質(諸如分子量等)為自100至1,000,則明確列舉有個別數值,諸如100、101、102等、及亞範圍,諸如100至144、155至170、197至200等。 就含有小於1之數值或含有大於1之分數(例如1.1、1.5等)的範圍而言,若合適,一個位數被視為0.0001、0.001、0.01或0.1。就含小於10之個位數(例如1至5)的範圍而言,一個位數典型上被視為0.1。這些僅為被明確預期的實例,且在所列舉的最低值與最高值間之數值的所有可能組合欲被視為明確地揭示在本揭示文內。除了別的以外,該環氧化天然油(例如ESO)及經酯轉化環氧化天然油(例如e-FAME)的摻合物重量比之數值範圍係提供在本揭示文內。 Numerical ranges within the meaning of the disclosure are intended to be illustrative, and unless otherwise specified, The range of values includes all values, including the lower and upper values, expressed in increments of one digit, with the proviso that there is a separation of at least two digits between any lower value and any upper value. As an example, if a composition, physical or other property (such as molecular weight, etc.) is from 100 to 1,000, individual values such as 100, 101, 102, etc., and sub-ranges, such as 100 to 144, 155 to 170, are explicitly recited. 197 to 200, etc. For ranges containing values less than one or containing fractions greater than one (e.g., 1.1, 1.5, etc.), one digit is considered to be 0.0001, 0.001, 0.01 or 0.1, if appropriate. For ranges containing single digits less than 10 (eg, 1 to 5), one digit is typically considered to be 0.1. These are only examples that are explicitly contemplated, and all possible combinations of numerical values between the lowest value and the highest value recited are intended to be explicitly disclosed in the present disclosure. The range of values for the weight ratio of the blend of the epoxidized natural oil (e.g., ESO) and the ester-modified epoxidized natural oil (e.g., e-FAME) is provided, among other things, within the present disclosure.

“天然油”及類似名詞意指不同於衍生自石油或其它礦物源之油的衍生自一或多種生物源(例如種子、植物、魚、動物脂肪、細菌、藻類等)之油。 "Natural oil" and like terms mean oils derived from one or more biological sources (eg, seeds, plants, fish, animal fats, bacteria, algae, etc.) that are different from oils derived from petroleum or other mineral sources.

“環氧化反應”及類似名詞意指形成一環氧化物(亦稱為環氧乙烷或環氧烷烴)的方法。一環氧化物為三員環狀醚,其中一氧原子係連接至已彼此鍵聯之兩碳原子中的各個。 "Epoxidation reaction" and like terms mean a process for forming an epoxide (also known as ethylene oxide or alkylene oxide). An epoxide is a three-membered cyclic ether in which one oxygen atom is attached to each of two carbon atoms that have been bonded to each other.

“脂肪酸”及類似名詞意指由一典型上含4至22個碳原子及一末端羧基(-COOH)之脂肪族鏈所組成的單羧酸。該脂肪酸可具飽和或不飽和性、分支或非分支性,且可或可不包括一或多個羥基(群)。 "Fatty acid" and like terms mean a monocarboxylic acid consisting of an aliphatic chain typically having from 4 to 22 carbon atoms and a terminal carboxyl group (-COOH). The fatty acid may be saturated or unsaturated, branched or non-branched, and may or may not include one or more hydroxyl groups.

“環氧化脂肪酸酯”及類似名詞意指具有至少一含有至少一環氧化物基團的脂肪酸分子團之化合物。 "Epoxidized fatty acid ester" and like terms mean a compound having at least one fatty acid molecular group containing at least one epoxide group.

“酯轉化反應”及類似名詞意指以一醇之有機基團R’交換一酯之有機基團R”的方法,亦即 "Ester conversion reaction" and the like means a method of exchanging an organic group R" of an ester with an organic group R' of an alcohol, that is,

“環保塑化劑”及類似名詞意指衍生自天然油之可增加 其所添加之塑膠之可塑性或可撓性的化合物。 “Environmental plasticizer” and similar terms mean that it can be increased from natural oil. The plasticity or flexibility of the plastic to which it is added.

“環保塑化劑摻合物”及類似名詞意指含一環保塑化劑及一或多種其它化合物(特別為另一環保塑化劑)的混合物。在一實施例中,環保塑化劑摻合物包含一衍生自尚未經酯轉化之天然油的環氧化脂肪酸酯,例如ESO、及一衍生自業經酯轉化之天然油的環氧化脂肪酸酯,例如e-FAME。 "Environmental plasticizer blend" and similar terms mean a mixture containing an environmentally friendly plasticizer and one or more other compounds, particularly another environmentally friendly plasticizer. In one embodiment, the environmentally friendly plasticizer blend comprises an epoxidized fatty acid ester derived from a natural oil that has not been subjected to ester conversion, such as ESO, and an epoxidized fatty acid ester derived from an ester-transformed natural oil. , for example, e-FAME.

天然油 Natural oil

可用以實踐本發明之典型天然油包括,但不限於:衍生自動物及植物源(諸如玉米、葵花、棉籽、紅花、橄欖、棕櫚、亞麻籽、芥花籽、油菜籽、大豆、桐、魚、牛脂、細菌:藻類等)的油。在一實施例中,用以實踐本發明之該等天然油典型上兼具大於60、典型上大於80且又更典型上大於100的IV(如藉AOCS Tg 1-64所測定)、以及以該油之重量計,典型上<5重量%、更典型上<3重量%、且又典型上<2重量%的次亞麻油酸含量。 Typical natural oils that may be used in the practice of the invention include, but are not limited to, derived animal and plant sources (such as corn, sunflower, cottonseed, safflower, olive, palm, flaxseed, canola, rapeseed, soybean, tung, fish) , tallow, bacteria: algae, etc.) oil. In one embodiment, the natural oils used to practice the invention typically have an IV greater than 60, typically greater than 80, and more typically greater than 100 (as determined by AOCS Tg 1-64), and The weight of the oil is typically < 5% by weight, more typically < 3% by weight, and typically < 2% by weight of the linoleic acid content.

該天然油之環氧化反應 Epoxidation of the natural oil

作為一非限制性實例,係使用過氧酸之溶液(例如過氧乙酸在乙酸乙酯內的溶液)以環氧化該天然油內之脂肪酸的雙鍵。在一實施例中,以該溶液重量計,該過氧酸係維持在35重量%以下且該溫度係維持於60℃或較低的溫度下。反應完成後,藉真空汽提而移除該乙酸乙酯及副產物乙酸。該等一般反應條件已為吾人所熟知且為了方便起見可改變。在一實施例中,該環氧化反應進行的方式可以使 最終產物內之環氧乙烷的氧含量以該最終產物重量計,高於65重量%。 As a non-limiting example, a solution of peroxyacid (e.g., a solution of peracetic acid in ethyl acetate) is used to epoxidize the double bond of the fatty acid in the natural oil. In one embodiment, the peroxyacid is maintained at less than 35% by weight and the temperature is maintained at 60 ° C or lower, based on the weight of the solution. After the reaction was completed, the ethyl acetate and by-product acetic acid were removed by vacuum stripping. These general reaction conditions are well known and can be varied for convenience. In one embodiment, the epoxidation reaction can be carried out in a manner such that The oxygen content of the ethylene oxide in the final product is greater than 65% by weight based on the weight of the final product.

可用以實踐本發明之合適環氧化脂肪酸酯的非限制性實例包括環氧化動物及植物油,諸如環氧化天然產生的油,例如環氧化大豆油(ESO)、環氧化玉米油、環氧化葵花油、環氧化棕櫚油、環氧化亞麻油、環氧化芥花籽油、環氧化菜籽油、環氧化紅花油、環氧化松油、環氧化桐油、環氧化魚油、環氧化牛脂油、環氧化蓖麻油等、及各種環氧化酯,諸如環氧化丙二醇二油酸酯、環氧化硬脂酸甲酯、環氧化硬脂酸丁酯、環氧化硬脂酸2-乙基己酯、環氧化硬脂酸硬脂酯、經3,4-環氧基環己基甲基-3,4-環氧基環己烷羧酸酯環氧化的大豆油、前述各者的環氧化衍生物、及前述的任何組合。在一實施例中,可使用天然產生的環氧化油(例如斑鳩菊(Vernonia)油)以取代用於製造天然油之環氧化烷酯之本發明方法的第一步驟。 Non-limiting examples of suitable epoxidized fatty acid esters that may be used in the practice of the present invention include epoxidized animal and vegetable oils, such as epoxidized naturally occurring oils such as epoxidized soybean oil (ESO), epoxidized corn oil, epoxidized sunflower oil Epoxidized palm oil, epoxidized linseed oil, epoxidized canola oil, epoxidized rapeseed oil, epoxidized safflower oil, epoxidized pine oil, epoxidized tung oil, epoxidized fish oil, epoxidized tallow oil, cerium oxide Sesame oil and the like, and various epoxidized esters, such as epoxidized propylene glycol dioleate, epoxidized methyl stearate, butyl succinate, 2-ethylhexyl epoxide stearate, epoxidized hard fat Acid stearyl ester, soybean oil epoxidized with 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate, epoxidized derivatives of the foregoing, and any of the foregoing combination. In one embodiment, a naturally occurring epoxidized oil (e.g., Vernonia oil) can be used in place of the first step of the process of the invention for making an epoxidized alkyl ester of a natural oil.

醇類 Alcohol

可用以實踐本發明之醇類包括,但不限於:第一醇及第二醇,諸如含1至18個碳原子的烷醇,例如甲醇、正-丙醇、異丙醇、正-丁醇、第二-丁醇、異丁醇、戊醇、己醇、2-乙基己醇、十三醇、硬脂醇等;含5至12個碳原子的環烷醇,例如環己醇、環庚醇等;含7至40個碳原子的芳烷醇,例如苄醇、2-苯基乙醇等;含2至約15個碳原子的多元醇,例如乙二醇、丙二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、六亞甲二醇、十亞甲二醇、1,12-二羥十八烷、甘油等; 聚合性多元醇,例如聚乙烯醇;乙二醇醚及聚伸烷二醇醚,例如甲基乙二醇、乙基乙二醇、丁基乙二醇、二乙二醇、三乙二醇、四乙二醇、較高碳數聚乙二醇、二丙二醇、三丙二醇、聚丙二醇醚、聚丁二醇等。其它合適的含羥基化合物係揭示在USP 3,347,926、3,654,370及4,014,933中。 Alcohols useful in the practice of the invention include, but are not limited to, a first alcohol and a second alcohol, such as an alkanol having from 1 to 18 carbon atoms, such as methanol, n-propanol, isopropanol, n-butanol , second-butanol, isobutanol, pentanol, hexanol, 2-ethylhexanol, tridecyl alcohol, stearyl alcohol, etc.; a cycloalkanol having 5 to 12 carbon atoms, such as cyclohexanol, Cycloheptanol or the like; an aralkyl alcohol having 7 to 40 carbon atoms, such as benzyl alcohol, 2-phenylethanol, etc.; a polyol having 2 to about 15 carbon atoms, such as ethylene glycol, propylene glycol, 1,3 - butanediol, 1,4-butanediol, 1,5-pentanediol, hexamethylene glycol, decethylene glycol, 1,12-dihydroxy octadecane, glycerol, etc.; Polymeric polyols, such as polyvinyl alcohol; glycol ethers and polyalkylene glycol ethers, such as methyl glycol, ethyl glycol, butyl glycol, diethylene glycol, triethylene glycol , tetraethylene glycol, higher carbon number polyethylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol ether, polybutylene glycol and the like. Other suitable hydroxyl-containing compounds are disclosed in U.S. Patent Nos. 3,347,926, 3,654,370 and 4,014,933.

酯轉化反應 Ester conversion reaction

該環氧化脂肪酸(天然油)的酯轉化反應係使用本項技藝中已為吾人所熟知的設備及條件。在具有一酸或鹼催化劑的酯轉化反應條件下,該環氧化脂肪酸與醇係彼此接觸。在一實施例中,係使用甲醇進行大豆油的酯轉化反應以在該油內製造該等脂肪酸之甲酯。由於不可溶性,所以可自該等反應產物移除甘油。在一實施例中,該環氧化脂肪酸酯可以是任何環氧化脂肪酸C1-C14酯,其包括甲酯、乙酯、丙酯、丁酯、及2-乙基己酯。在一實施例中,該環氧化脂肪酸為脂肪酸甲酯之一環氧化物。在一實施例中,該環氧化脂肪酸為ESO且其經酯轉化衍生物為eFAME。在一實施例中,該eFAME係在一或多階段內經水清洗以減少或去除非所欲副產物。 The ester conversion reaction of the epoxidized fatty acid (natural oil) employs equipment and conditions well known in the art. The epoxidized fatty acid and the alcohol are contacted with each other under ester conversion reaction conditions having an acid or base catalyst. In one embodiment, the ester conversion reaction of soybean oil is carried out using methanol to produce a methyl ester of the fatty acids in the oil. Glycerol can be removed from the reaction products due to insolubility. In one embodiment, the epoxidized fatty acid ester can be any epoxidized fatty acid esters of C 1 -C 14, which comprises a methyl, ethyl, propyl, butyl, and 2-ethylhexyl acrylate. In one embodiment, the epoxidized fatty acid is an epoxide of one of the fatty acid methyl esters. In one embodiment, the epoxidized fatty acid is ESO and its ester converted derivative is eFAME. In one embodiment, the eFAME is water washed in one or more stages to reduce or remove undesirable by-products.

環保塑化劑摻合物 Environmental plasticizer blend

本發明之環保塑化劑摻合物或系統包含一衍生自尚未經酯轉化之天然油的環氧化脂肪酸酯、及一衍生自業經酯轉化之天然油的環氧化脂肪酸酯之混合物。係在任何合適條件下,使用已知設備及技術使該尚未經酯轉化之環氧化天然油與該經酯轉化環氧化天然油彼此摻合以形成一均質 或實質上均質摻合物。該摻合物之各組份之重量%的相對數量可大不同,但是未經酯轉化環氧化脂肪酸酯對經酯轉化環氧化脂肪酸酯的重量比典型上大於(>)0:小於(<)100至<100:>0、更典型上係自10:90至90:10、更典型上自20:80至80:20且又更典型上係自30:70至70:30。該環保塑化劑摻合物可含有一或多種添加物,例如抗氧化劑、安定劑等。 The environmentally friendly plasticizer blend or system of the present invention comprises a mixture of an epoxidized fatty acid ester derived from a natural oil that has not been subjected to ester conversion, and an epoxidized fatty acid ester derived from a natural oil ester-transformed. The epoxidized natural oil which has not been ester-converted and the ester-transformed epoxidized natural oil are blended with each other to form a homogeneous substance under any suitable conditions using known equipment and techniques. Or substantially homogeneous blend. The relative amounts of the weight % of the components of the blend may vary widely, but the weight ratio of the ester-free converted epoxidized fatty acid ester to the ester-transformed epoxidized fatty acid ester is typically greater than (>) 0: less than ( <) 100 to <100: > 0, more typically from 10:90 to 90:10, more typically from 20:80 to 80:20 and more typically from 30:70 to 70:30. The environmentally friendly plasticizer blend can contain one or more additives such as antioxidants, stabilizers, and the like.

在一實施例中,該尚未經酯轉化的環氧化脂肪酸酯為ESO,而該業經酯轉化的環氧化脂肪酸酯為e-FAME。 In one embodiment, the epoxidized fatty acid ester that has not been ester-transformed is ESO, and the ester-transformed epoxidized fatty acid ester is e-FAME.

在一實施例中,用於醫學應用的塑化劑係自ESO及eFAME製成。在一實施例中,本發明為該環保塑化劑摻合物與PVC的相容性。熟知一塑化劑在PVC內之可溶性係隨環氧乙烷之氧在其組成物內之含量的漸增而增加。一般而言,與自大豆油之酯轉化反應製成的eFAME比較,自該FAME之環氧化反應方法所製成的eFAME具有較低的環氧乙烷之氧含量。其可增加可塑化效率,因此以較低填充量使用即可以使PVC之玻璃轉化溫度(Tg)同樣地降低。而且,與自FAME之環氧化反應方法製成的eFAME比較,自該酯轉化反應方法所製成的eFAME具有較低的酸值。該環保塑化劑係以已知數量及已知方法併用該PVC。 In one embodiment, the plasticizer for medical applications is made from ESO and eFAME. In one embodiment, the invention is compatible with the environmentally friendly plasticizer blend and PVC. It is well known that the solubility of a plasticizer in PVC increases as the amount of oxygen in the composition of the ethylene oxide increases. In general, eFAME prepared from the FAME epoxidation process has a lower oxygen content of ethylene oxide than eFAME prepared by the ester conversion reaction from soybean oil. It can increase the plasticizing efficiency, so that the glass transition temperature (Tg) of PVC can be similarly reduced by using it at a lower filling amount. Moreover, eFAME prepared from the ester conversion reaction method has a lower acid value than eFAME prepared by the epoxidation reaction method of FAME. The environmentally friendly plasticizer is used in combination with known amounts and known methods.

本發明該等環保塑化劑及環保塑化劑摻合物可用於廣範圍的應用,其包括,但不限於:各種醫學裝置,例如會與含水物質(例如各種體液(諸如血液及尿)、鹽液等)接觸的注射器、管材等、及用於各種食品及醫學物質(例如各種飲 料(例如牛奶、水、果汁、碳酸飲料等)、肉類、冷凍蔬菜、血袋及鹽液袋等)的包裝。 The environmentally friendly plasticizer and environmentally friendly plasticizer blend of the present invention can be used in a wide range of applications including, but not limited to, various medical devices, such as with aqueous substances (such as various body fluids (such as blood and urine), Salt, etc.) In contact with syringes, tubes, etc., and for various foods and medical substances (such as various drinks) Packaging of materials (eg milk, water, juice, carbonated beverages, etc.), meat, frozen vegetables, blood bags and salt bags.

具體實施例 Specific embodiment 試驗條件 Test conditions

ESI/LC/MS及ESI/LC/MS/MS(中解析度條件) ESI/LC/MS and ESI/LC/MS/MS (medium resolution conditions)

經由以陽離子(PI)模式操作之雙噴灑電噴灑(ESI)介面而將一微升整份之十分之六的該等試樣射至與具四極時間之飛行MS系統的Agilent 6520 QT耦合之Agilent 1200SL二梯度液相層析儀上。使用以下分析條件:柱:50×2.1毫米ID 1.8微米Zorbax Eclipse Plus C18 One microliter of six-thousandths of the samples were shot to couple with the Agilent 6520 QT of a four-pole time flying MS system via a dual spray electric spray (ESI) interface operating in a cationic (PI) mode. On an Agilent 1200SL two-gradient liquid chromatograph. The following analytical conditions were used: Column: 50 x 2.1 mm ID 1.8 micron Zorbax Eclipse Plus C18

柱溫:60℃ Column temperature: 60 ° C

流動相:80/20 A/B至100B(於25分鐘下保持10分鐘) Mobile phase: 80/20 A/B to 100B (10 minutes in 25 minutes)

A=在水中之0.1v%甲酸 A = 0.1 v% formic acid in water

B=在乙腈中之0.1v%甲酸 B = 0.1 v% formic acid in acetonitrile

流率:0.35毫升/分鐘 Flow rate: 0.35 ml / min

UV檢測:二極體陣列210至400奈米 UV detection: diode array 210 to 400 nm

ESI條件:氣體溫度-350℃ 氣體流率-10毫升/分鐘 ESI conditions: gas temperature -350 ° C gas flow rate -10 ml / min

毛細管-3.5kV 霧化器-40PSI Capillary-3.5kV Nebulizer - 40PSI

破裂器-145V Rupture device -145V

自動MSMS條件:模式-+TOFMS及+TOFMSMS;矩心 Automatic MSMS conditions: mode - + TOFMS and + TOFMSMS; centroid

解析度12000(+) Resolution 12000 (+)

2Ghz擴展動態範圍 2Ghz extended dynamic range

掃描-100至1700amu(+MS) 速率-3掃描/秒 Scan -100 to 1700amu (+MS) rate -3 scans / sec

掃描-50至1700amu(+MS/MS) 速率-3掃描/秒 Scan -50 to 1700 amu (+MS/MS) rate -3 scans per second

碰撞能量:3.5V+4V/100amu Collision energy: 3.5V+4V/100amu

碰撞氣體:氮 隔離寬度~9amu Collision gas: nitrogen isolation width ~9amu

參考離子:121.050873:922.009798(+) 119.03632、966.0008(-) Reference ion: 121.050873: 922.009798 (+) 119.03632, 966.0008 (-)

HPLC/ELSD條件 HPLC/ELSD conditions

HPLC安排 HPLC arrangement

流動相:H2O/乙腈(A/B) Mobile phase: H 2 O/acetonitrile (A/B)

柱:ODS C-18;2.1×100毫米,3微米粒度 Column: ODS C-18; 2.1 x 100 mm, 3 micron particle size

流率:0.30毫升/分鐘 Flow rate: 0.30 ml / min

烘箱溫度:70℃ Oven temperature: 70 ° C

射出量:2微升 Injection volume: 2 microliters

操作時間:11分鐘 Operating time: 11 minutes

後期時間:2分鐘 Late time: 2 minutes

ELSD安排 ELSD arrangement

儀器:Alltech 3300 ELSD Instrument: Alltech 3300 ELSD

管溫:70℃ Tube temperature: 70 ° C

氣體流量:1.80 SLPM Gas flow: 1.80 SLPM

增益:1.0 Gain: 1.0

N2調節器:60psig N 2 regulator: 60 psig

實例1 Example 1

分析得自一供應商且藉ESO之酯轉化反應而製成的兩實驗eFAME試樣之環氧乙烷的氧(重量%)及酸值(毫克KOH/克)。該第一種試樣經測定分別為6.84及0.4,而該第二種試樣經測定分別為6.9及0.2。 The oxygen (% by weight) and the acid value (mg KOH/g) of ethylene oxide of two experimental eFAME samples prepared from a supplier and subjected to an ester conversion reaction of ESO were analyzed. The first sample was determined to be 6.84 and 0.4, respectively, and the second sample was determined to be 6.9 and 0.2, respectively.

比較例1 Comparative example 1

3種不同的eFAME批係得自一供應商且所有皆係藉大豆-FAME之環氧化反應而製成。這3批試樣之環氧乙烷的氧及酸值經測定分別為6.4及1.1、6.34及1.56、0.6及0.57。這些環氧乙烷之氧值明顯低於實例1內所示的該等eFAME試樣,且已發現該等酸值明顯較高。 Three different eFAME batches were obtained from a single supplier and all were made by soy-FAME epoxidation. The oxygen and acid values of the ethylene oxide of the three batches were determined to be 6.4 and 1.1, 6.34 and 1.56, 0.6 and 0.57, respectively. The oxygen values of these ethylene oxides were significantly lower than those of the eFAME samples shown in Example 1 and have been found to be significantly higher.

實例2&3 Example 2&3

藉ESI/LC/MS而分析自ESO之酯轉化反應而製成的純eFAME試樣(藉一供應商而製成的試樣)。表3表示使用本方式製成之兩不同的實驗室eFAME試樣之最具親水性分子(含羥基物)的面積%之摘述(試樣2&3)。同樣,包括所有經檢測組份之指定的質譜資料之摘述係提供在表4內,其表示這些親水性分子的結構。所有經檢測組份的準確質量測定值在該等經提議結構之一毫道爾頓(milliDalton)範圍內。該等結果表示就試樣2及3而言,這些親水性分子(A、B、C及D)之指定的總面積%分別為約1.32%及1.14%,且3種親水性 結構(在表4內標記為A、B及D)係在檢測位準以下(在表3內之ND)。 A pure eFAME sample (a sample prepared by a supplier) prepared by the ester conversion reaction of ESO was analyzed by ESI/LC/MS. Table 3 shows an excerpt of the area % of the most hydrophilic molecules (hydroxyl-containing) of the two different laboratory eFAME samples prepared in this manner (samples 2 & 3). Again, a summary of the specified mass spectral data, including all tested components, is provided in Table 4, which shows the structure of these hydrophilic molecules. The exact mass measurements of all tested components are within one of the proposed structures, milliDalton. These results indicate that for Samples 2 and 3, the specified total area % of these hydrophilic molecules (A, B, C, and D) are about 1.32% and 1.14%, respectively, and three hydrophilicities. The structures (labeled A, B, and D in Table 4) are below the detection level (ND in Table 3).

比較例2、3及4 Comparative Examples 2, 3 and 4

亦藉ESI/LC/MS技術而分析藉大豆-FAME之環氧化反應而製成的3種eFAME試樣(比較試樣2、3及4)且表3內之結果表示就所有這些試樣而言,係存在含4個羥基的結構(被標記為A)。本分子的面積%之範圍為自0.87%(就比較試樣2而言)至1.43%(就比較試樣3而言),且比較試樣4顯示一接近比較試樣3的數值(1.33%)。當將所有4種結構(標記為A、B、C及D)列入考慮時,比較試樣2-4的面積%分別達約3.83、5.71、及4.36%、或換言之,為比如實例2及3所述之藉ESO之酯轉化反應而製成的該等eFAME試樣高約3至4倍。 Three eFAME samples (Comparative Samples 2, 3 and 4) made by the epoxidation reaction of soybean-FAME were also analyzed by ESI/LC/MS technology and the results in Table 3 indicate that for all of these samples. In other words, there is a structure containing four hydroxyl groups (labeled as A). The area % of the molecule ranges from 0.87% (for Comparative Sample 2) to 1.43% (for Comparative Sample 3), and Comparative Sample 4 shows a value close to Comparative Sample 3 (1.33%). ). When considering all four structures (labeled A, B, C, and D), the area % of Comparative Samples 2-4 was about 3.83, 5.71, and 4.36%, respectively, or in other words, Example 2 and The eFAME samples prepared by the ester conversion reaction of ESO are about 3 to 4 times higher.

實例5&6 Example 5&6

藉水瀝濾研究而分析兩eFAME試樣(各得自不同供應者且皆藉ESO之酯轉化反應而製成)之水可萃取物。在水瀝濾試驗中,係添加0.04克各試樣至8克去離子(DI)水中。然 後將該試樣放入40℃烘箱內。經24小時後,在取自小玻瓶之底部的1毫升該試樣上進行高壓液相層析-蒸發光散射檢測(HPLC-ELSD)分析。於1.9分鐘下之滯留尖峰的面積被指定為該得自eFAME的可溶於水之組份。藉比較於1.8分鐘下之該尖峰面積與純eFAME(已溶解在乙腈中)之自1.5至4分鐘的總尖峰面積而估計這些水可瀝濾化合物在eFAME中的數量。結果顯示就一eFAME試樣而言,該經水萃取部份的重量%為0.12重量%而另一eFAME試樣為0.18重量%。 Water extractables of two eFAME samples (each obtained from different suppliers and made by ester conversion of ESO) were analyzed by water leaching studies. In the water leaching test, 0.04 grams of each sample was added to 8 grams of deionized (DI) water. Of course The sample was then placed in a 40 ° C oven. After 24 hours, high pressure liquid chromatography-evaporative light scattering detection (HPLC-ELSD) analysis was carried out on 1 ml of the sample taken from the bottom of the vial. The area of the retention spike at 1.9 minutes was designated as the water soluble component from eFAME. The amount of these water leachable compounds in eFAME was estimated by comparing the peak area at 1.8 minutes with the total peak area of pure eFAME (dissolved in acetonitrile) from 1.5 to 4 minutes. The results showed that for an eFAME sample, the weight-% of the water-extracted fraction was 0.12% by weight and the other eFAME sample was 0.18% by weight.

比較實例5及6 Compare Examples 5 and 6

使兩eFAME試樣(各得自不同供應商且皆係藉FAME之環氧化反應方法而製成)進行如上文實例5及6所述的相同瀝濾試驗。於40℃下進行水萃取24小時後,結果顯示就一eFAME試樣而言,該經水萃取之部份的重量%為0.55重量%,而另一eFAME試樣為1.28重量%。 The same leaching tests as described in Examples 5 and 6 above were carried out on two eFAME samples (each made from different suppliers and made by the epoxidation process of FAME). After water extraction at 40 ° C for 24 hours, the results showed that the weight % of the water-extracted fraction was 0.55% by weight for one eFAME sample and 1.28 % by weight for the other eFAME sample.

實例7 Example 7

在實驗室內製造以芥花籽油為基礎的eFAME試樣之步驟如下:首先將芥花籽油環氧化以製造ECO(環氧化芥花籽油),然後進行該ECO之酯轉化以產生eFAME。就環氧化反應而言,係將50克芥花籽油饋至250毫升玻璃反應器內。使用1:2:0.5之莫耳比的C=C:H2O2:甲酸。新加入的H2O2的溶液強度係於50重量%下且其進料速率控制於50克/小時下。該反應溫度於60℃下。容許總共6小時的反應時間,然後中止該攪拌機且使該水相及油相分離。以6:1之甲醇對油的莫耳比使如此製成的ECO經甲醇酯轉化。使用25%之甲 氧鈉溶液(在甲醇中)作為該催化劑並以該油計,添加1重量%該催化劑。使該反應溫度維持於60℃下並持續3小時之反應時間,其後中止該攪拌器並以特定時間使該油層及水層分離。藉水瀝濾研究而分析如此製成之該芥花籽-eFAME的水可萃取物。在該水瀝濾試驗中,係添加0.04克各試樣至8克去離子(DI)水內。然後將該試樣放入40℃烘箱內。經24小時後,在取自小玻瓶底部之1毫升試樣上進行高壓液相層析-蒸發光散射檢測(HPLC-ELSD)分析。於1.9分鐘下之該滯留尖峰的面積被指定為得自eFAME的可溶於水之組份。藉比較於1.8分鐘下的尖峰面積與純eFAME(已溶於乙腈中)之自1.5至4分鐘的總尖峰面積而估計這些水可瀝濾化合物在eFAME中的數量。結果顯示該經水萃取之部份的重量%為0.34重量%。 The procedure for producing a canola oil-based eFAME sample in the laboratory is as follows: first, the canola oil is epoxidized to produce ECO (epoxidized canola oil), and then the ECO ester conversion is carried out to produce eFAME. . For the epoxidation reaction, 50 grams of canola oil was fed into a 250 ml glass reactor. C=C:H 2 O 2 :formic acid using a molar ratio of 1:2:0.5. The solution strength of the newly added H 2 O 2 was at 50% by weight and its feed rate was controlled at 50 g/hr. The reaction temperature was at 60 °C. A total of 6 hours of reaction time was allowed, then the mixer was stopped and the aqueous and oil phases were separated. The ECO thus produced was converted to a methanol ester by a molar ratio of methanol to oil of 6:1. A 25% sodium methoxide solution (in methanol) was used as the catalyst and 1% by weight of the catalyst was added based on the oil. The reaction temperature was maintained at 60 ° C for a reaction time of 3 hours, after which the stirrer was stopped and the oil layer and the aqueous layer were separated for a specific period of time. The thus obtained canola seed-eFAME water extractables were analyzed by water leaching studies. In the water leaching test, 0.04 grams of each sample was added to 8 grams of deionized (DI) water. The sample was then placed in a 40 ° C oven. After 24 hours, high pressure liquid chromatography-evaporative light scattering detection (HPLC-ELSD) analysis was carried out on a 1 ml sample taken from the bottom of the vial. The area of the retention spike at 1.9 minutes was designated as the water soluble component from eFAME. The amount of these water leachable compounds in eFAME was estimated by comparing the peak area at 1.8 minutes with the total peak area of pure eFAME (dissolved in acetonitrile) from 1.5 to 4 minutes. The result showed that the weight % of the water-extracted fraction was 0.34% by weight.

比較例7 Comparative Example 7

在實驗室內製造以芥花籽油為基礎的eFAME試樣之步驟如下:首先進行該油之酯轉化反應以製造芥花籽-FAME,然後環氧化該FAME以製造芥花籽eFAME。以6:1之甲醇對油的莫耳比使該芥花籽油經甲醇酯轉化。使用甲氧鈉之25%溶液(在甲醇中)作為該催化劑且以該油計,添加1重量%該催化劑,使該反應溫度維持於60℃下且持續3小時之反應時間,其後中止攪拌機且以特定時間使該油層及水層分離。使如此製成的芥花籽-FAME經H2O2及甲酸環氧化。就環氧化反應而言,係將50克芥花籽油饋至250毫升玻璃反應器內。使用1:2:0.5之莫耳比的C=H2O2:甲酸作為 反應物。新加入的H2O2之溶液強度係為30重量%且其進料速率控制於25克/小時。使該反應溫度維持於40℃下。持續總共11小時的反應時間,然後中止該攪拌器且使該水相及油相分離。使如此製成之芥花籽-eFAME進行如上文實例5及6所述的相同水瀝濾試驗。於40℃下進行水萃取,費時24小時後,結果顯示該經水萃取之部份的重量%為1。 The procedure for producing a canola oil-based eFAME sample in the laboratory is as follows: First, the oil ester conversion reaction is carried out to produce canola-FAME, and then the FAME is epoxidized to produce canola seed eFAME. The canola oil was converted to methanolate by a molar ratio of methanol to oil of 6:1. A 25% solution of sodium methoxide (in methanol) was used as the catalyst, and 1% by weight of the catalyst was added based on the oil, and the reaction temperature was maintained at 60 ° C for 3 hours, and then the mixer was stopped. The oil layer and the water layer are separated at a specific time. The canola seed-FAME thus produced was epoxidized with H 2 O 2 and formic acid. For the epoxidation reaction, 50 grams of canola oil was fed into a 250 ml glass reactor. A molar ratio of 1:2:0.5 to C=H 2 O 2 :formic acid was used as the reactant. The solution strength of the newly added H 2 O 2 was 30% by weight and the feed rate was controlled at 25 g/hr. The reaction temperature was maintained at 40 °C. A total of 11 hours of reaction time was continued, then the agitator was stopped and the aqueous and oil phases were separated. The thus prepared canola seed-eFAME was subjected to the same water leaching test as described in Examples 5 and 6 above. Water extraction was carried out at 40 ° C, and after 24 hours, the result showed that the water-extracted portion had a weight % of 1.

雖然本發明業經該等較佳實施例之上述說明而詳細地描述,本詳述主要用於闡明。只要不違背如下申請專利範圍內所述的本發明之精神及範圍,熟悉本項技藝者可進行許多變異及修飾。 Although the present invention has been described in detail by the foregoing description of the preferred embodiments, Many variations and modifications can be made by those skilled in the art, as long as they do not depart from the spirit and scope of the invention as described in the following claims.

Claims (10)

一種用於製造環保塑化劑(green plasticizer)的方法,該方法包括呈任何順序之以下步驟:環氧化並酯轉化(transesterifying)一天然油,該天然油具有(1)一60或更高的碘值(IV)、及(2)一以該油之重量計,5重量%(wt%)或較小的次亞麻油酸含量。 A method for making an environmentally friendly plasticizer comprising the steps of: epoxidizing and transesterifying a natural oil having (1) to 60 or higher. The iodine value (IV), and (2) is 5% by weight (wt%) or less of the linoleic acid content based on the weight of the oil. 如申請專利範圍第1項之方法,其中該天然油係先後經環氧化及酯轉化。 The method of claim 1, wherein the natural oil is subjected to epoxidation and ester conversion. 如申請專利範圍第1項之方法,其中該天然油係先後經酯轉化及環氧化。 The method of claim 1, wherein the natural oil is subjected to ester conversion and epoxidation. 如申請專利範圍第1項之方法,其中該天然油係衍生自玉米粒(corn kernel)、葵花籽、棉籽、紅花籽及橄欖中之至少一者。 The method of claim 1, wherein the natural oil is derived from at least one of a corn kernel, sunflower seeds, cottonseed, safflower seeds, and olives. 一種用於製造環保塑化劑的方法,該方法包括環氧化天然油的步驟,其中該天然油具有(1)一60或更高的碘值(IV)、及(2)一以該油之重量計,5重量%(wt%)或更高的次亞麻油酸含量;然後進行該環氧化油之酯轉化以製造環氧化脂肪酸烷酯。 A method for producing an environmentally friendly plasticizer, the method comprising the step of epoxidizing a natural oil, wherein the natural oil has an iodine value (IV) of (1) to 60 or higher, and (2) a The linoleic acid content of 5% by weight (wt%) or more by weight; then the ester conversion of the epoxidized oil is carried out to produce an epoxidized fatty acid alkyl ester. 如申請專利範圍第5項之方法,其中該油為大豆油、亞麻油及芥花籽油中之至少一者。 The method of claim 5, wherein the oil is at least one of soybean oil, linseed oil, and canola oil. 一種藉申請專利範圍第5項之方法而製成的環保塑化劑。 An environmentally friendly plasticizer prepared by the method of claim 5 of the patent scope. 一種含申請專利範圍第7項之環保塑化劑的塑膠。 A plastic containing an environmentally friendly plasticizer of claim 7 of the scope of the patent application. 一種含申請專利範圍第8項之塑膠的物件。 An article containing the plastic of item 8 of the patent application. 如申請專利範圍第9項之物件,其中該塑膠為PVC。 For example, the object of claim 9 is wherein the plastic is PVC.
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