201236249 六、發明說明: 【發明所屬之技術領域】 本發明係有關於-種鋰離子二次電池用負極活性 材料、使用它之負極、及鐘離子二次電池,特別是有關二 -種尚容f且具有㊅充放電效率’而且即便重複充放電亦 不會從集電體剝離、脫落,且可實現循環特性優良的 子二次電池之負極活性物質材料。 m 【先前技術】 經離子二次電池係被主要使用在攜帶式機器,伴 使用機器的小型化和多功能化而被要求高容量化。但=, 在目前的經離子二次電池所使用之負極活性物質,係二 石墨和天然石墨等的碳系材料,理論容量為切心 無法期待該值以上的容量增大。 文 因此’有人提案出-種使用理論容量更大的石夕(s (S η )等的金屬材料或使用其氧化物材料之負極(例如來 利文獻】)’特別是能夠得到高比電容之石夕被受到注目^ ,的材料雖然在初期的數循環左右顯示非常高的容量^ 疋由於重複充放電而產生活性物質膨脹收縮引起: t負卿物質從集電體脫落,故相較於先前“ '、、/舌性物質材料,有循環特性差且壽命短之問題。 因此’有人提案出使s i系活性物質的表面生 ==性作用來緩和負極活性物質粒子膨級i 夕而使循環壽命提升(例如參照專利文獻2)。 和:等亦 麟合金化之活性物質以 八/、與合金化之元素之α丨和Fe等加以遇人 合金化(例如參照專利文獻3) 〇 ^ 4/49 201236249 辦軌、二乂提案出—種藉由CVD法、錢鑛法、蒸錢法或 二〆將6玄等材料在集電體上形成薄膜而製造負極之方 1人已知使n㈣型負極時,相較於在集電體上塗布同 土二有私末狀的負極活性物質及黏合劑等的㈣而製造之 削的塗布型|極’能夠抑制負極活性物質的微粉化,而 且因為能夠將集電體與活性物質㈣性良好地—體化,故 在負極之電子傳導性變為良好。 、而且’有人提案出藉由在發泡狀的集電體上形成負極 活性物質的薄膜’而將集電體與貞極活性物質的密著性維 持更高離態下’確保電池的容量(例如參照專利文獻4)。 先前技術文獻 [專利文獻] 專利文獻丨日本特開平07-29602號公報 專利文獻2日本特開2006-244984號公報 專利文獻3曰本特開2005-78999號公報 專利文獻4日本特開2004-71305號公報 【發明内容】 [發明所欲解決之課題] 但是,塗布負極活性物質、導電材料及黏接材料之漿 體狀的塗布液而形成負極活性物質之先前的負極中,負極 活性物質與集電體係使用導電性低的樹脂之黏接材料黏 接,為了使内部電阻不會變大,有必要使樹脂的使用量抑 制在最小限度,故結合力弱。因此,當無法抑制Si本身的 體積膨脹時,會產生充放電時之負極活性物質的微粉化及 剝離、負極產生龜裂、活性物質間的導電性降低等的問題 致使容量變低。亦即,有充放電循環特性差、2次電池的壽 5/49 201236249 命短之問題。 而且’專利文獻2所記載之 膨脹本身,而是使料am☆、 丨❾丨的體積 盥隼電體餘^。 _職貞極活性物質 故:二驟, 使奈米尺寸的成分均勻地分散,且無:對 改善充放電循環有貢獻。 如此’被期待作為負極活性物質材料之Si, 電時的體積變化大,含有Si的活性物質粒子容易產生龜 裂因此粒子内的集電性係容易劣化,仍然存在有循環壽 命短之缺點。 又:雖然前述的薄膜型負極的電極特性大幅度地提 升,但是當形成滿足個人電腦或行動電話等的電子機器用 ,所必要的貫際容量之活性物質量的薄膜時,有充放電循 %特性變差’且能夠重複使用的壽命變短之傾向。因此, 使=於鋰離子二次電池時,因為不可避免地必須減少活性 物質量,所以用途受到限定且難以廣泛地實用化。 而且’在專利文獻4所記載之發明’因為使用發泡狀 的集電體使電極的厚度變大,結果導致電極的能量密度降 低及電池的能量密度降低。而且,在電極加工時,因為集 電體的發泡部邊緣部分容易露出,故減容易貫穿薄隔板 而產生内部短路之問題。 本發明係鑒於前述問題點而進行,其目的係提供一種 即便重複充放電亦不容易劣化、電池壽命長、能夠得到高 充放電容量之鋰離子二次電池用負極活性物質材料、使用 6/49 201236249 該負極活性物質材料之負極、及長壽命且具有高能量密度 之锂離子二次電池。 [解決課題之手段] 為了達成上述目的,本發明者專心研究的結果,發現 藉由在以矽(si)作為主成分之負極活性物質材料,導入具有 與Si同程度大小的原子半徑之第2元素,可使負極活性物 質材料的晶格或原子間不會造成太大的變形,又,離子半 徑較小的Li離子在充放電時,能夠無障礙而容易地對矽活 性物質晶格間產生插入(充電)及脫離(放電),而且能夠減少 伴隨著充電後的放電之因L i離子殘留引起之無用的不可逆 容量的產生。本發明係基於該等知識而成。 亦即,本發明係提供以下的發明。 (1) 一種鋰離子二次電池用負極活性物質材料,其係在 鋰離子二次電池用負極所使用之活性物質材料,其特徵在 於:由以矽作為主成分、且至少含有0.05質量%以上的元 素A之粒子所構成,而且前述元素A的原子半徑ι·Α對矽的 原子半徑r〇係滿足|(rA-r〇)/r〇| $ 0.1的關係。 (2) 如(1)之鋰離子二次電池用負極活性物質材料,其中 前述元素A係選自由P、Ci.、Mn、Fe、Co、Ni、Cu、As所 組成群組之至少1種元素。 (3) 如(丨)之鋰離子二次電池用負極活性物質材料,其中 進一步含有氧或氣。 (4) 如(1)之鋰離子二次電池用負極活性物質材料,其中 前述粒子係一次粒子的平均粒徑為10nm〜5/zm。 (5) —種非水電解質二次電池用負極,其特徵在於:具 有活性物質層,該活性物質層係在負極集電體的一面或兩 7/49 201236249 面土布3有如(1)之負極活性物質材料的塗布液且乾燥而 成。 ⑹一種_子二次電池用負極’其特徵在於:具有負 極集電體及_狀的負極活性物質層,其中該負極集電體 ^在表面具有^部:而該薄膜狀的負極活性物質層係在 刖述負極^電體的表面成膜,並且以秒為主成分且至少含 有0.05, !:/〇以上的元素A,前述元素a係前述元素a的 原子半位1A對矽的原子半徑以為滿題$ Q ]的關係 之元素。 ^⑺如⑹之雜子二次電池用負極,其中前述元素a係 k自由P Ci、Mn、Fe、Co、Ni、Cu、As所組成群組之至 少1種元素。 ⑻如(6)之鐘離子二次電池用負極,其中前述負極活性 物質層係進一步含有氧或氟。 (9) 如(5)或(6)之鋰離子二次電池用負極,其中前述負極 集電體係㈣’而且在前述銅狀設置有前述活性物質層 之表面施行電解粗面化處理而設置有突起部,表面粗縫度 Rz 為 1 // m 〜6 // m。 (10) 如(9)之經離子二次電池用負極,其中電解粗面化處 理前的前述域之設置有前述活性物f層之表面的表面粗 糙度Rz為0.5 # m〜3 // m。 (11) 一種鋰離子二次電池’其特徵在於:具有正極、負 極及隔板,其t該正極絲觸轉子吸留及排放;該負 極係如(5)或(6)之負極;而該隔板係被配置在前述正極與前 述負極之間’而且前述正極、前述貞極及前述隔板係設置 在具有链離子傳導性之電解質中。 8/49 201236249 [發明之效果] 依照本發明’能夠獲得一種高容量且具有高充放電效 率’而且即便重複充放電亦不會從集電體剝離、脫落,且 實現循環特性優良的鋰離子二次電池之負極活性物質材料 等。 【實施方式】 [用以實施發明之形態] 以下’基於圖式而詳細地說明本發明的實施形態。 (1.第1實施形態之鋰離子二次電池用負極) 首先’針對本發明的一實施形態之鋰離子二次電池用 負極’參照圖丨進行說明。 本發明之鋰離子二次電池用 尸、..'>、尸、'丨工市电瓶y 的一面或兩面具有活性物質層5,該活性物質層5係塗布含 有負極活性物質材料3、導電材料4及黏接材料6之聚體狀 的塗布液且乾燥而成。而且,本發明之負極活性物質材料 3 ’其特徵在於:由雜性成分結構的&綠子所構成。 (M.負極活性物質材料的構成) 在此’針對本發明之鐘離子二次電池用負極活性 材料的實施形態,在以下詳細地說明。 貝 本發明的經離子二次電池用負極活性物質 粒子狀的雜,雜子係_作為主成分Μ少;^有 作為第2 70素。因切係容易吸留鐘之元素,所以= 具有吸留链的能力。又,在具有鋰吸留能力的㈣之:亦 β 夕係具有成本比較低的優點。 ’ 的原子半徑_.丨丨7nm)# 的關係者。元素A的原子 元素Α係原子半徑|\與Si 似之元素,且滿足1(1.4-1.0)/1.()1 $〇.丨 9/49 201236249 半徑W Si的原子半徑Γ〇係滿足上述的關係,當元素A 具有與S】同減的好伟時,細Si晶格和si作為主 體之系’兀素A在與Si晶格的Si原子位置大約同位置進 打取代之可能性高’或是容易與Si形成化合麵能夠以使 S!晶格,構安定之狀態存在。另—方面,錄㈤㈤為大 於0.丨時,相概Si _子半徑,具有太小或太大的原子 半徑之兀素會被以Si晶格和Si作為主體之系包含。太大的 元素會侵人Si的晶格間位置、或是使空晶格點產生而使si 曰曰格&成太大0$·^ ’ X ’太小的元素亦由於過剩的固溶 限度而大量地擴散合金化致使蒙受過大的變形。此種元素 係因為其本身纽礙Li軒的魏學移動,或是可能造成 在充電時侵人Si晶格岐合錢之L丨軒在放電時無法脫 離而發生賴後的級電沒有錄之無㈣柯逆容量, 所以不適合作為本酬之負極活性物質材料。 元素A係如下表1所表示,能夠選自P、Cr、Mn、Fe C〇、Νι、Cu、Ga、Ge、As、Se、Br的群組之!種以上市 使用。因為該等元素A係不與Li化合之元素,或是即便总 Li化合,裡吸留量亦少,而且相較於梦,係形成不會產兰 密度變化大的化合物之元素,糾在纽 的體積膨驗縮。又m㈣可細形成化合^^ 除了 Fe以外’亦可以單體或固溶體的形式存在。形成化么 物時,係不官結晶質或非晶質。 〇 而且作為元素A,係以選自由P、Ο、Mn、Fe、Co、 Ni、Cu、As所組成群組之至幻種元素為佳^心吣、 Fe、、N丨、Cu、As係成本比較低峨濟的元素,具有 用性。而且P及心以外的元素,能夠與Si形成呂咖型 10/49 201236249 或SiM2型的化合物,因為體積膨脹收縮的抑制效果高。 11/49 201236249 表1 元素 原子半徑 rA(nm) 離子半徑 rA,(nm) (rA-r〇)/ r〇 (rA-r〇)/ r〇 Li 0.152 0.078 0.30 -0.33 Si 0.117 0.039 0.00 -0.67 B 0.09 0.02 -0.23 -0.83 C 0.077 <0.02 -0.34 -0.83 N 0.053 0.01-0.2 -0.55 0.71 0 0.061 0.132 -0.48 0.13 F 0.071 0.133 -0.39 0.14 Mg 0.16 0.078 0.37 -0.33 A1 0.143 0.057 0.22 -0.51 P 0.109 0.03-0.04 -0.07 -0.70 S 0.102 0.034 -0.13 -0.71 Cl 0.101 0.181 -0.14 0.55 Ti 0.147 0.064 0.26 -0.45 V 0.132 0.04 0.13 -0.66 Ci. 0.125 0.064 0.07 -0.45 Mn 0.112 0.052 -0.04 -0.56 Fe 0.124 0.087 0.06 -0.26 Co 0.125 0.082 0.07 -0.30 Ni 0.125 0.078 0.07 -0.33 Cu 0.128 0.096 0.09 -0.18 Zn 0.133 0.083 0.14 -0.29 Ga 0.124 0.062 0.06 -0.47 Ge 0.123 0.044 0.05 -0.62 As 0.125 0.069 0.07 -0.41 Se 0.116 0.03-0.04 -0.01 -0.70 Br 0.114 0.196 -0.03 0.68 Zr 0.162 0.087 0.38 -0.26 Nb 0.143 0.07 0.22 -0.40 Mo 0.136 0.068 0.16 -0.42 Ru 0.133 0.065 0.14 -0.44 Rh 0.134 0.068 0.15 -0.42 Pd 0.137 0.05 0.17 -0.57 Ag 0.144 0.113 0.23 -0.03 Cd 0.149 0.103 0.27 -0.12 In 0.162 0.091 0.38 -0.22 Sn 0.141 0.074 0.21 -0.37 Sb 0.145 0.09 0.24 -0.23 12/49 201236249 以上的元素A係在粒子中含有〇〇5質量。/〇以上。當含 数元素A時,該等㈣的含量之合計為⑽5質量%以 轎由使含量為0.05質量%以上,能夠有效地抑制充放 的體積膨脹收縮。雖然元素A的含量之上限沒有 旦ο/t ’但疋考慮碎的鐘吸留能力等,能夠在小於50質 乾圍任意地蚊。因為相較於Si,元素a即㈣常 =忐夠付到體積膨脹收縮的抑制效果,故例如可例示 30貝1〇/〇以下,進而20質量%以下等。 第3 - I在本&狀粒子’係可以進—步含有氧或氟作為 =凡素。雖然氧魏的原子半徑小,但是如上述幻所 子半徑rA,係與Si的原子半徑讓mnm)相應之大 入盘脫;使^產生只卿絲,又,亦不會成為Li離子侵 抑射的體積變化而使充放電循環 分散而使= 有, 本诉在心A 疋化之放果。又’Ag及Cd,雖然離子 护1 0原子半心相應之大小,但是因為不會盘Sl· 結合性化合物,所料適合料 的 極活性物質之第3元素。 放β 7負 而且,氧及氟係可以均勻地被粒子 部"分含有。針=二 ”,、了將充放電特性維持較高,以〇 而且與元素Α的含f之合物則量;;=為佳, 此種本發明之粒子 為10⑽〜5㈣w , 有—次粒子的平均粒徑 活性物質材料,亦右^者。雖然先前以石夕作為主體之負極 的影響者,Υθ是構Hi平均餘來抑制對體積膨脹收縮 仁疋構成本發明的負極活性物質材料 13/49 201236249 $使用1錄子的奈米等級至2次粒子賴料級者,亦 成鈞充分地發揮其效果。因此,能夠視用途和各式各樣的 =的而設為適當大小的活性物f材料。例如若使用平均粒 j 10nm的奈料級至:域料級陳子構成負極活性 續材料時,Li離子導電性和電子傳道性的通路較短,又, 集,性良好且容易維持,亦能夠使循環特性提升。又,例 若使用U米等級至5#m等級的粒子構成負極活性物質 才料時,能夠調整成為對集電體表面的塗布性優良之談體 狀的塗布液’厚膜化容易且能夠保持較高的實際容量。又, 本發明之粒子係亦能触帛丨絲子經造喊理而成之2 ^粒子’此時,考慮形成負極電極時之負極活性物質層的 實用厚度時,2次粒子的平均粒徑係以2()_以下為佳, 以5_//m以下左右為難。又,從粒子的處理之觀點,平均 粒輕係以丨Onm以上為佳。 又’粒子的形狀係沒有特別限定,例如可以是大略球 狀體或線狀體等。因為微粒子係通常凝集而存在,所以粒 子的平均粒徑’在此係指一次粒子的平均粒徑。粒徑的計 量係能夠制電子顯微鏡(SEMm彡料訊及動態光散射 光度計CDLS)的體積基準中位直徑。平均粒徑係能夠藉由 SEM影像預先確雜子形狀,且使用影像解析(例如旭 ENGINEERING製「Azo-kun」(註冊商標))求取粒徑或是 將粒子分散在溶劑藉由DLS(例如大琢電子製沉s_8 定。微粒子充分地分散且不凝集時,使用SEM *⑽能 夠得到大致相同的測定結果。又’儘管粒子形狀係如乙快 碳黑那樣雨度發達的結構形狀(high_struc㈣時在此係以 -次粒徑定義平均粒徑且能_由随⑽㈣像解析求 14/49 201236249 取平均粒徑。 又,二次粒子的平均粒徑亦能夠藉由sem照片的影像 解析求取平均粒徑。 而且,在本發明,所謂以矽作為主成分,係意味著構 成粒子的元素之中,以石夕的含量為最多,矽的含量係以5〇 質量%以上為佳,更佳是顯示70質量%以上。又,所謂第2 元素、第3元素係指構成粒子的元素之中’除了矽以外, 具有特徵性功效之元素群組,稱為第2元素、第3元素, 而與兩者的含量沒有關係。 又’以上之本發明負極活性物質材料,其結晶構造係 、、、α日日貝、微晶質、非晶質或該等摻雜的狀態之任一者均可。 這疋因為藉由充電時與Li離子的合金化,任一結晶形態均 會進行非晶質化之緣故。 (1-2·負極活性物質材料的製造) 針對本發明的負極活性物質材料之製造方法,係沒有 特別限定,例如能夠利用眾所周知的各種粒子(粉末)製造方 法而製造具有如上述的組成及平均粒徑者。 〜lOOnm左右的奈米尺寸粒子所構成之本發 物質材料。 ^製造構成負極活性物質材料之奈米尺寸粒子,代表性 係能夠例示氣相合成法。例如藉由電漿CVD合成法,將以 所需要組成的方式舰之原料粉末魏化而加熱至相當於 1萬K,隨後進行冷卻,能夠製造由平均粒徑為⑴⑽:右 明的負極活性201236249 6. Technical Field of the Invention The present invention relates to an anode active material for a lithium ion secondary battery, a cathode using the same, and a clock ion secondary battery, and particularly relates to a second type In addition, it has a six-charge and discharge efficiency, and it is not peeled off from the current collector even if it is repeatedly charged and discharged, and the negative electrode active material of the sub-secondary battery having excellent cycle characteristics can be realized. m [Prior Art] The ion secondary battery is mainly used in portable machines, and it is required to increase the capacity by miniaturization and multifunction of the use of the machine. However, the negative electrode active material used in the conventional ion secondary battery is a carbon-based material such as di-graphite or natural graphite, and the theoretical capacity is cut. The capacity increase of the value or more cannot be expected. Therefore, it has been proposed that a metal material such as s (S η ) or a negative electrode using the oxide material (for example, the literature) can be used, which is capable of obtaining a high specific capacitance. The material that has been noticed by Shi Xi has shown a very high capacity in the initial number of cycles. 疋 The expansion and contraction of the active material due to repeated charge and discharge causes: t negatively cleavage material falls off from the current collector, so compared with the previous " ', / / tongue material, has poor cycle characteristics and short life. Therefore, it has been proposed to make the surface of the si-based active material == sexual action to alleviate the expansion of the negative active material particles. The life is improved (for example, refer to Patent Document 2). And: The active material of the alloy is also alloyed with arsenic and Fe such as an alloying element (for example, refer to Patent Document 3) 〇^ 4 /49 201236249 The track and the second proposal are proposed - a method of making a negative electrode by forming a thin film on a current collector by a CVD method, a money ore method, a steaming method or a dip. Type negative electrode, compared to the set The coating type|pole which is produced by coating the negative electrode active material and the binder of the same type as the earth (2) and the like can suppress the micronization of the negative electrode active material, and the current collector and the active material can be used. Since the electron conductivity of the negative electrode becomes good, and the 'film which forms a negative electrode active material on the foamed current collector' is proposed, the current collector and the bungee are proposed. The adhesiveness of the active material is maintained at a higher level to ensure the capacity of the battery (for example, refer to Patent Document 4). [PTL 1] Patent Document 专利 Japanese Patent Laid-Open No. Hei 07-29602 Patent Literature 2 JP-2006 [Problems to be Solved by the Invention] However, application of a negative electrode active material, a conductive material, and a viscosity is disclosed in Japanese Laid-Open Patent Publication No. JP-A-2004-71305. In the previous negative electrode in which the slurry-like coating liquid of the material is formed to form the negative electrode active material, the negative electrode active material is bonded to the current collecting system using a bonding material of a resin having low conductivity, in order to Since the internal resistance does not become large, it is necessary to minimize the amount of resin used, so the bonding strength is weak. Therefore, when the volume expansion of Si itself cannot be suppressed, micronization and peeling of the negative electrode active material during charge and discharge are caused. In the case where the negative electrode is cracked or the conductivity between the active materials is lowered, the capacity is lowered, that is, the charge/discharge cycle characteristics are poor, and the life of the secondary battery is 5/49 201236249. The expansion itself is described, but the volume of the material am ☆, 丨❾丨 盥隼 盥隼 余 。. _ 贞 贞 活性 活性 : : : : : : : : : : : : : : : : : : 奈 奈 奈 奈 奈 奈 奈 奈 奈 奈 奈In order to improve the charge and discharge cycle, Si is expected to be a material of the negative electrode active material, and the volume change during electricity is large, and the active material particles containing Si are likely to be cracked, so that the current collector in the particles is easily deteriorated. Shortcomings of short cycle life. In addition, although the electrode characteristics of the above-mentioned thin film type negative electrode are greatly improved, there is a charge and discharge cycle when forming a film of an active material quality which is required for an electronic device such as a personal computer or a mobile phone. The tendency to deteriorate in characteristics and to shorten the life of reusable. Therefore, when the lithium ion secondary battery is used, since it is inevitably necessary to reduce the mass of the active material, the use is limited and it is difficult to widely use it. Further, the invention described in Patent Document 4 uses a foamed current collector to increase the thickness of the electrode, resulting in a decrease in the energy density of the electrode and a decrease in the energy density of the battery. Further, at the time of electrode processing, since the edge portion of the foamed portion of the current collector is easily exposed, it is easy to penetrate the thin separator and cause an internal short circuit. The present invention has been made in view of the above problems, and an object of the invention is to provide a negative electrode active material for a lithium ion secondary battery which can be easily deteriorated even after repeated charge and discharge, and which has a high charge and discharge capacity, and is used 6/49. 201236249 A negative electrode of the negative electrode active material material and a lithium ion secondary battery having a long life and high energy density. [Means for Solving the Problem] In order to achieve the above-mentioned object, the inventors of the present invention have found that the second electrode radius having the same magnitude as Si is introduced by using the negative electrode active material containing cerium (si) as a main component. The element can prevent the crystal lattice or the atom of the negative electrode active material from being deformed too much, and the Li ion having a small ionic radius can be easily and easily formed between the lattice of the active material during charge and discharge. Insertion (charging) and detachment (discharging), and the generation of irreversible irreversible capacity due to residual Li ions due to discharge after charging can be reduced. The present invention is based on such knowledge. That is, the present invention provides the following invention. (1) A negative electrode active material material for a lithium ion secondary battery, which is an active material material used for a negative electrode for a lithium ion secondary battery, characterized in that it contains ruthenium as a main component and contains at least 0.05% by mass or more. The particle of the element A is composed of, and the atomic radius ι· Α of the element A described above satisfies the relationship of |(rA-r〇)/r〇| $ 0.1 with respect to the atomic radius r〇 of the 矽. (2) The negative electrode active material material for a lithium ion secondary battery according to (1), wherein the element A is at least one selected from the group consisting of P, Ci., Mn, Fe, Co, Ni, Cu, and As. element. (3) The negative electrode active material for a lithium ion secondary battery according to (丨), which further contains oxygen or gas. (4) The negative electrode active material material for a lithium ion secondary battery according to (1), wherein the particle-based primary particles have an average particle diameter of 10 nm to 5/zm. (5) A negative electrode for a nonaqueous electrolyte secondary battery, comprising: an active material layer which is on one side of the negative electrode current collector or two 7/49 201236249 surface soil cloth 3 having a negative electrode as in (1) The coating liquid of the active material material is dried. (6) A negative electrode for a secondary battery, characterized in that it has a negative electrode current collector and a negative electrode active material layer, wherein the negative electrode current collector has a surface on the surface: and the film-form negative electrode active material layer It is formed on the surface of the negative electrode ^ electric body, and is mainly composed of seconds and contains at least 0.05, ! The element A above: /, the element a is an element in which the atomic half of the atom a of the element a is opposite to the atomic radius of 矽, which is a relationship of $ Q ]. (7) The negative electrode for a secondary battery of the hybrid of (6), wherein the element a is k at least one element of a group consisting of P Ci, Mn, Fe, Co, Ni, Cu, and As. (8) The negative electrode for an ion secondary battery according to (6), wherein the negative electrode active material layer further contains oxygen or fluorine. (9) The negative electrode for a lithium ion secondary battery according to (5) or (6), wherein the negative electrode current collecting system (4) is provided with an electrolytic roughening treatment on a surface of the copper-formed active material layer The protrusion portion has a rough surface roughness Rz of 1 // m to 6 // m. (10) The negative electrode for an ion secondary battery according to (9), wherein the surface of the aforementioned domain before the electrolytic graining treatment is provided with a surface roughness Rz of the surface of the active material f layer of 0.5 #m~3 // m . (11) A lithium ion secondary battery characterized by having a positive electrode, a negative electrode, and a separator, wherein the positive electrode is occluded and discharged by a rotor; the negative electrode is a negative electrode of (5) or (6); The separator is disposed between the positive electrode and the negative electrode, and the positive electrode, the drain, and the separator are provided in an electrolyte having chain ion conductivity. 8/49 201236249 [Effects of the Invention] According to the present invention, it is possible to obtain a high-capacity lithium ion II which has high capacity and high charge-discharge efficiency and which does not peel off or fall off from the current collector even after repeated charge and discharge. A negative electrode active material of a secondary battery or the like. [Embodiment] [Embodiment for Carrying Out the Invention] Hereinafter, embodiments of the present invention will be described in detail based on the drawings. (1. Negative electrode for lithium ion secondary battery according to the first embodiment) First, the negative electrode for a lithium ion secondary battery according to an embodiment of the present invention will be described with reference to the drawings. The lithium ion secondary battery of the present invention has an active material layer 5 on one or both sides of the corpse, .., corpse, and the 电 市 city battery y, and the active material layer 5 is coated with the negative electrode active material 3 and is electrically conductive. The coating liquid of the material 4 and the bonding material 6 is dried and dried. Further, the negative electrode active material 3' of the present invention is characterized by being composed of & green matter having a hetero component structure. (M. Configuration of the negative electrode active material) The embodiment of the negative electrode active material for a clock ion secondary battery of the present invention will be described in detail below. The negative electrode active material for ion-exchanged secondary batteries of the present invention has a particulate heterogeneous or heterogeneous system as a main component, and has a second 70-yield. Since the cutting system easily absorbs the elements of the clock, it has the ability to occlude the chain. Moreover, in the case of (4) having lithium occlusion ability: β 夕 has the advantage of relatively low cost. The relationship of 'the atomic radius _.丨丨7nm)#. The atomic element of element A is 原子 atomic radius |\ and Si-like element, and satisfies 1(1.4-1.0)/1.()1 $〇.丨9/49 201236249 Radius W Si atomic radius 满足The relationship, when the element A has the same good as the S], the fine Si lattice and the si as the main body 'the alizarin A are highly likely to be substituted at the same position as the Si atom of the Si lattice. 'Or it is easy to form a compound surface with Si to exist in a state where the S! lattice is stable. On the other hand, when (5) (5) is greater than 0., the Si _ sub-radius, the atomic radii of too small or too large, will be contained by the Si lattice and Si as the main body. A too large element will invade the inter-lattice position of Si, or cause an empty lattice point to be generated and make the Si && into too large 0$·^ 'X ' too small element due to excess solid solution The excessive diffusion of alloying in a limit causes excessive deformation. This kind of element is not affected by its own influence on Li Xuan's Wei Xue movement, or may cause the intrusion of Si crystal lattice during charging, and L丨 Xuan can not be separated during discharge. There is no (four) ke reverse capacity, so it is not suitable for the negative active material material. Element A is represented by the following Table 1, and can be selected from the group of P, Cr, Mn, Fe C〇, Νι, Cu, Ga, Ge, As, Se, Br! Kind to use on the market. Because these elements A are not combined with Li, or even if the total Li is combined, the amount of occlusion is small, and compared with the dream, it forms an element that does not produce a compound with a large change in blue density. The volume is swollen. Further, m (d) may be finely formed into a compound, and may be present in the form of a monomer or a solid solution. When forming a substance, it is not crystalline or amorphous. 〇 and as element A, it is selected from the group consisting of P, Ο, Mn, Fe, Co, Ni, Cu, As to the illusion element, 吣, Fe, N丨, Cu, As The element of low cost is useful. Further, P and elements other than the core can form a compound of the type 5/49 201236249 or SiM2 with Si, because the effect of suppressing the volume expansion and contraction is high. 11/49 201236249 Table 1 Element atomic radius rA(nm) Ion radius rA, (nm) (rA-r〇) / r〇(rA-r〇)/ r〇Li 0.152 0.078 0.30 -0.33 Si 0.117 0.039 0.00 -0.67 B 0.09 0.02 -0.23 -0.83 C 0.077 <0.02 -0.34 -0.83 N 0.053 0.01-0.2 -0.55 0.71 0 0.061 0.132 -0.48 0.13 F 0.071 0.133 -0.39 0.14 Mg 0.16 0.078 0.37 -0.33 A1 0.143 0.057 0.22 -0.51 P 0.109 0.03-0.04 -0.07 -0.70 S 0.102 0.034 -0.13 -0.71 Cl 0.101 0.181 -0.14 0.55 Ti 0.147 0.064 0.26 -0.45 V 0.132 0.04 0.13 -0.66 Ci. 0.125 0.064 0.07 -0.45 Mn 0.112 0.052 -0.04 -0.56 Fe 0.124 0.087 0.06 -0.26 Co 0.125 0.082 0.07 -0.30 Ni 0.125 0.078 0.07 -0.33 Cu 0.128 0.096 0.09 -0.18 Zn 0.133 0.083 0.14 -0.29 Ga 0.124 0.062 0.06 -0.47 Ge 0.123 0.044 0.05 -0.62 As 0.125 0.069 0.07 -0.41 Se 0.116 0.03-0.04 - 0.01 -0.70 Br 0.114 0.196 -0.03 0.68 Zr 0.162 0.087 0.38 -0.26 Nb 0.143 0.07 0.22 -0.40 Mo 0.136 0.068 0.16 -0.42 Ru 0.133 0.065 0.14 -0.44 Rh 0.134 0.068 0.15 -0.42 Pd 0.137 0.05 0.17 -0.57 Ag 0.144 0.113 0.23 - 0.03 Cd 0.149 0.103 0.27 -0.12 In 0.162 0.091 0.38 -0.22 Sn 0.141 0.074 0.21 -0.37 Sb 0.145 0.09 0.24 -0.23 12/49 201236249 The above element A contains 〇〇5 mass in the particles. /〇 above. When the content of the element (A) is a total of (10) 5% by mass and the content of the car is 0.05% by mass or more, the volume expansion and contraction of the charge and discharge can be effectively suppressed. Although the upper limit of the content of the element A is not more than ο/t ′, the mosquito can be arbitrarily placed in a dry circumference of less than 50 depending on the wicking ability of the broken clock. Since the element a, i.e., (4), is often inferior to the effect of suppressing the expansion and contraction of the volume, it is exemplified by, for example, 30 Å or less, and further 20% by mass or less. The 3rd - I in the present & particle-like system can further contain oxygen or fluorine as the =. Although the atomic radius of Oxygen is small, but the radius rA of the above-mentioned magical, the atomic radius of Si and the atomic radius of Si make mnm) corresponding to the large disk; so that only the Qing silk is produced, and it will not become Li ion intrusion. The volume of the shot changes to make the charge and discharge cycle disperse and make =, the complaint is in the heart A. Further, 'Ag and Cd, although the size of the 10 atomic half-heart of the ion protection is large, the third element of the extremely active material which is suitable for the material is not used because it does not contain the S1·binding compound. When β 7 is negative, oxygen and fluorine can be uniformly contained in the particle portion. Needle=two", the charge and discharge characteristics are maintained high, and the amount of the f-containing compound with the element Α is;; = preferably, the particles of the present invention are 10 (10) to 5 (four) w, with the secondary particles The material of the average particle size of the active material is also the right one. Although the influence of the negative electrode which is the main body of Shi Xi, the Hi θ is the average of the Hi to suppress the volume expansion and contraction, and constitute the negative electrode active material 13 / of the present invention. 49 201236249 $If you use the nanometer level of the 1st recording to the secondary particle level, you can fully exert the effect. Therefore, it is possible to set the active material of an appropriate size depending on the application and various types of =. f. For example, when the average particle size j 10nm is used to form the negative active material, the Li ion conductivity and electron channeling path are shorter, and the collection is good and easy to maintain. In addition, when the particles of the U-meter grade to the 5#m grade are used as the negative electrode active material, the coating liquid having excellent coating properties on the surface of the current collector can be adjusted. 'Thick film is easy and capable In addition, the particle system of the present invention can also be used to make the 2 ^ particle of the ruthenium. In this case, considering the practical thickness of the negative electrode active material layer when the negative electrode is formed, The average particle diameter of the secondary particles is preferably 2 () or less, and is difficult to be about 5 Å / m or less. Further, from the viewpoint of particle treatment, the average particle light is preferably 丨Onm or more. The shape system is not particularly limited, and may be, for example, a substantially spherical shape or a linear body. Since the fine particle system is usually aggregated, the average particle diameter of the particles refers to the average particle diameter of the primary particles. A volume-based median diameter that can be used for electron microscopy (SEMm and dynamic light scattering photometer CDLS). The average particle size can be used to confirm the shape of the hybrid by SEM image, and image analysis is used (for example, Asahi Engineering "Azo" -kun" (registered trademark)) to obtain the particle size or to disperse the particles in a solvent by DLS (for example, 琢 琢 琢 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分 充分The measurement results In addition, although the particle shape is a structural shape in which the degree of rain is developed such as B-fast carbon black (high_struc (4), the average particle diameter is defined by the -sub-particle size, and the average particle diameter can be obtained by the analysis of (10) (4) image 14/49 201236249 Further, the average particle diameter of the secondary particles can also be determined by image analysis of the sem photograph to obtain an average particle diameter. Further, in the present invention, the term "germanium as a main component" means that among the elements constituting the particles, the stone is used. The content of cerium is the most, and the content of cerium is preferably 5% by mass or more, more preferably 70% by mass or more. The second element and the third element are elements other than 矽 among the elements constituting the particles. The group of elements with characteristic effects, called the second element and the third element, has nothing to do with the content of the two. Further, the above negative electrode active material of the present invention may be any of a crystal structure, an α-Ribe, a microcrystalline, an amorphous or a doped state. This is because any alloy form is amorphized by alloying with Li ions during charging. (1-2. Production of negative electrode active material) The method for producing the negative electrode active material of the present invention is not particularly limited, and for example, it can be produced by using various known particle (powder) production methods. Particle size. A hair material composed of nano-sized particles of about ~100 nm. The production of nano-sized particles constituting the material of the negative electrode active material can be exemplified by a gas phase synthesis method. For example, by plasma CVD synthesis, the raw material powder of the ship is heated to a temperature equivalent to 10,000 K in a desired composition, followed by cooling, whereby the negative electrode activity having an average particle diameter of (1) (10): right is produced.
在此, 具體例,基: 粒子製造裝. 201236249 用的高頻線圈43。高頻線圈43係從高頻電源45而被施加 數MHz的交流電壓。較佳頻率係4MHz。又,纏繞高頻線 ,43之上部外壁係使用石英玻璃等構成之圓筒形的雙層 官’且在其間隙流通冷卻水來防止錢π引起石英玻璃炫 融0 又,在反應室33的上部,係設置原料粉末供給口 35, 同時設置有屏蔽氣體(Sheath gas)供給口 39。從原料粉末供 料為所供給的原料粉末37係與載體氣體42(氦、氬等的稀 有氣體)同時通過原料粉末供給口 35而被供給至電漿 中。又,屏蔽氣體41係通過屏蔽氣體供給口 39而被供給 至反應室33。又,原料粉末供給口 35無須非得如圖2設置 在電漿47的上部,亦能夠在電漿47的橫向設置喷嘴。又, 亦可使用冷卻水將原料粉末供給口 35冷卻。而且,供給至 電漿47之奈米尺寸粒子的原料性狀係不限定只有粉末,亦 可以供給原料粉末的漿體狀塗布液和氣體狀的原料。 反應室3 3之功效在於保持電漿反應部的壓力和抑制已 製成的微粉末分散。為了防止電漿47引起的損傷,反應室 33亦被水冷卻。又,在反應室33的侧部係連接吸引管,在 该吸引管的途中係設置有用以收集已合成的微粉末之過濾 器49。且連接反應室33與過渡器49之吸引管亦使用冷卻 水冷卻。反應室33内的壓力係藉由設置在過濾器49的下 游側之真空泵(VP)的吸引能力而調整。 因為奈米尺寸粒子的製造方法係由下而上(b〇tt〇m Up) 的手法,從電漿經由氣體、液體而成為固體,從而析出奈 米尺寸粒子,在液滴的階段係成為球形狀。另一方面,由 上而下(top down)的手法中,如粉碎法和機械化學法之使大 16/49 201236249 f小粒子,粒子的獅絲㈣平且形狀差異 又 ,藉由在原料粉末使用Si盥元 =能=之負極活性 混合粉末。 錢用_種_粉末之 製造構成負極活性物質材料 啦,例㈣由氣體 的方式她之合金縣金屬供給 流 由次微米〜—左右的微米:寸粒子 斤構成之本*明的負極活性物質材料。 f班产,由使所得到之負極活性物質材料暴露在氧或 右Π彳i能使~系的活性物f氧化或氟化,能夠製造含 5 為第3元素之負極活性物質材料。當使其含有 乳· 7、可以使其暴露在經加溫之大氣環境下。 (】-3.負極活性物質材料的效果) + 、本發明之負極活性物質材料,係由除了矽以外亦 至少3有$有與砂同程度大小的原子半徑的元素A之粒子 所構成,元素A係、不會造成Si晶格切原子間太大的變 ^且離子半杈較小的L丨離子在充放電時,能夠無障礙而 ^易地對,系活性物質晶格間產生插入(充電)及脫離(放 電)’而且能夠減少伴隨著充電後的放電之因U離子殘留引 起之無用的不可逆容量的產生。 又,相對於矽係吸留鋰時會體積膨脹,因為元素A係 不吸留、或難以吸留鋰’所以膨脹收縮引起的體積變化及 曼升y>' ’而能夠提供經抑制循環特性的放電容量降低之負 17/49 201236249 極活性物質材料。 而且’藉由含有具有離子半徑接近si原子半徑之 氟作為第3元素,能夠提供經改善充放電循環特性二 壽命之負極活性物質材料。 該負極活性物質材料係能夠在10nm〜5_的 „平均粒徑,且能夠簡單地調整具有符合用途的^ 之負極活性物質材料。 k (】_4.藉由塗布漿體之負極的製造) 本發明鋰離子二次電池用負極,係 述本發明的負極活性物暫 知由將s有上 ㈣、導電材料及黏接材料之漿 體狀的塗布液,塗布在負極隼 〈水 t例如糟㈣上述本發日㈣負極活性㈣材料 :料、黏接材料、鄕材料、溶解的塗布補投入^ 2混煉而形成聚體狀的塗布液,並將其塗布在體^ 形成負極活性物質層來製造。 /、電體Π 活性含量調配’係能夠以上述本發明的負極 洛f生物質材枓為25〜9〇質量%、導 轉材料為】〜3G質量%、阳才 =n_〜7G質量。/。、 準而適當_整。 ㈣為G〜25_作為標 布液==3 :表示’能夠使用職體狀的塗 授煉機’且亦可以使用稱為揑合機、 ίΓ。機、混合機、球磨機等之能_製塗布液之 整水系的塗布液時,作為黏接材料,能 體);作為增黏材料,能夠使用丨種子的橡膠分散 :種或2種以上之緩甲基纖 201236249 維素、甲基纖維素等的多糖類等以混合物的方式使用為 宜。又,調製有機系的塗布液時,作為黏接材料,能夠使 用水偏一氟乙坤(polyvinylidene fluoi’ide ; PVdF)等.作為、、穴 劑’能夠使用N-甲基-2-吡咯啶酮。 導電材料係選自由碳、銅、錫、鋅、鎳、銀所組成群 組之至少1種導電性物質所構成之粉末。可以是碳、銅、 錫、鋅、鎳、銀的單體之粉末,亦可以是各自的合金之粉 末。例如能夠使用爐黑和乙炔碳黑等通常的碳黑。特別是 當本發明的負極活性物質材料的表面有矽露出時會降低導 電性,故添加碳奈米角作為導電材料為佳。在此,所謂碳 奈米角(CNH)係將石墨烯薄片(gl,aphene sheet)揉成圓錐形 之結構,實際的形態中,多數的CNH係頂點為朝向外側, 且以如放射狀海膽的形態之聚集體的方式存在。CNH之如 海膽的聚集體之外徑係50nm〜250麵左右。特別是以使用 平均粒徑為80nm左右的CNH為佳。 導電材料的平均粒徑亦指一次粒子的平均粒徑。儘管 如乙炔碳黑(AB)那樣高度發達的結構形狀時,在此係以一 次粒控定義平均粒徑且能夠藉由SEM照片的影像解析求取 平均粒徑。 又’亦可以使用粒狀的導電材料與線(wire)狀的導電材 料之—者。線狀的導電材料係導電性物質的線,能夠使用 在粒狀的導電材料已舉出之導電性物質。線狀的導電材料 係能夠使用碳纖維、奈米碳管、銅奈米線、鎳奈米線等外 徑為300nm以下的線狀物。藉由使用線狀的導電材料,容 易保持與負極活性物質和集電體等電性連接而能夠提升集 電性能,同時在多孔膜狀的負極纖維狀物質增加,在負極 19/49 201236249 不容易產生龜裂。認為例如可使用AB或銅粉作為粒狀的導 電材料,且使用氣相成長碳纖維(VGCF : Vapor Grown CarbonFiber)作為線狀的導電材料。又,亦可以不添加粒狀 的導電材料,只有使用線狀的導電材料。 線狀的導電材料之長度係以〇.〗y m〜2mm為佳。導電 材料的外徑係以4nm〜lOOOnm為佳,以25nm〜200nm為 較佳。若導電材料的長度為〇.丨/zm以上,則係用以提升導 電材料的生產性之充分的長度,若長度為2mm以下,則塗 布液容易塗布。又’當導電材料的外徑比4nm粗時,容易 合成’當外徑比lOOOnm細時,塗布液容易混煉。導電材料 的外徑與長度之測定方法係能夠藉由S EM之影像解析來進 行0 黏接材料係樹脂的黏接材料,能夠使用聚偏二氟乙烯 (polyvinylidene flu0ride ; PVdF)等的氟樹脂、苯乙烯-丁二烯 -橡膠(SBR)等的橡膠系、進而聚醯亞胺(Ρί)和丙烯酸類等的 有機材料。 塗布液塗布在集電體,係例如能夠使用塗布機將塗布 液塗布在集電體的一面。作為塗布機,能夠使用可將塗布 液塗布在集電體之通常的塗布裝置,例如圖4所表示之幸昆 塗布機、使用刮刀片(d〇ct〇r blade)之塗布機、刮刀式塗布 機、模具塗布機等。 集電體係能夠使用不與鋰合金化之材料構成,例如能 夠使用遥自由銅、鎳、不鏽鋼所組成群組之至少丨種金屬 所構成的箔。該等金屬可以單體使用,亦可以是各自的合 金。厚度係取決於用途,以〜35//111左右為佳,進而 以6 μ m〜20 “ m左右為較佳。從箔的薄度、強度、導電率 20/49 201236249 等之觀點,以使用銅箔為佳。 而且’在本發明’負極集電體係以對銅猪的表面施行 電解粗面化處理而設置突起部者為佳。該具有突起部之集 電體的表面祕度Rz,係以】_吻m為佳。因為負極 活!生物質材料係與链合金化而產生膨服,是以藉由將集電 體的表面雜電解㈣化處理成為表面粗糙度Rz為 之適當的微細粗面形狀以增大比表面積,而形成每 單位面積之活性物質量變小的負極時,即便因充放電致使 2極活性物質材料產生體積變化,亦能夠藉由突起部間的 空隙來緩和因負極活性物質材料的膨服收縮引起的應力, 循環特性提升。又,因為表面積被增大,;以在 =體::所形成的負極活性物質層能夠被密著性良好地 載符著作為負極所需之量。 藉由電角牛粗面化處理之表面粗链度&係小於 二表面積不夠大,所以能夠載持之負極活 =¾材枓的董變得容量不足,又,因為每單位面積的充 欠電位置減少’所以循環特性亦降低 響,例如作祕捲/丨丨、極,雜物f層的形成造成不良影 7士!負集電體’實用化變為困難,乃是不佳。又 ^本兔明之表面_度Rz顧規 議〇1_1994的十點平均粗链度。 |麵格刖 場錄在金屬縣面彻料(電鑛、無電 子續似、及塗裝、研磨等的粗面化處理之手法隹 2\/49 人 201236249 在本發明中,理想態樣為藉由在表面粗糙度RZ為〇.5#m 〜3//m的金屬箔施行電解粗面化處理而形成者。 施行粗面化處理前之金屬箔(亦即未處理箔)係能夠使 用藉由電解法或輥軋法形成之兩面光澤箔或兩面平滑箔。 將表面粗糖度Rz設為〇 5y m以上,係因為對於兩面光澤 箔或兩面平滑箔而言實際上的粗糙度較小,而當大於3/zm 時,因為形成突起後的粗糙度之偏差會變大,乃是不佳。 又,即便未處理箔亦有表面粗糙Rz為Ι/zm以上者,但是 因為製造箔時所形成之凹凸係亦包含平緩的凹凸,無法使 與活性物質層的密著性確實地提升,所以直接使用未處理 箔係不佳。藉由粗面化處理來形成形狀複雜的凹凸係重要 的。而且,藉由在上述範圍的表面粗糙度之金屬箔上施行 粗面化處理,在集電體所形成之突起部係在同一面内,以 及裡外兩面同時變為均勻而能夠顯示與負極活性物質層更 進一步良好的密著性,使負極活性物質層不容易脫落,而 能夠有助於負極的長壽命化及確保實際容量。 電解粗面化處理係藉由在未處理羯的表面形成具有凹 凸的電鍍膜來將表面粗面化,例如能夠使用通常被使用之 藉由電鍍的粗面化方法。亦即,藉由所謂燒鍍使用硫酸鋼 水溶液進行電錢,在箔表面形成粒粉狀鍍銅層之後,在該 粒粉狀鍵銅層之上進行通常的被膜狀電鍍(膠囊鍍),而能夠 形成經防止粉粒脫落之突起部。因為該燒鍍能夠控制電鍍 層的均勻及確保再現性而且品質管理優良,乃是較佳。又, 例如’當集電體的材質係銅時,因為能夠藉由電鍍來形成 形狀複雜的突起部’乃是較佳。藉由使用電解銅箔能夠容 易地形成偏差少的集電體。 22/49 201236249 又 和鋅,鉻酸鹽處理大起敎集電體中,亦能夠藉由鑛敷鎳 該防鏽層,;如"::夕烷偶合劑處理來形成防鏽層。藉由 =::::=分及負極活性物質的成分之過度 部之隼電1讀。在㈣上,細_成有突起 電錢:浸潰處理二種:周::之藉由硫酸鹽水溶液等之 _理、提升密著=:;=r。能表*處理、 於5〇H!^瓣之塗布液均勻地塗布在集電體,隨後, 、 L左右進行乾燥,且通過用以調整厚度之親壓等 而能夠得到鐘離子二次電池用負極。 輥^ (1-5.鐘離子二次電池用負極的效果) 依…本毛明,因為使用本發明的負極活性物質材料, 故能夠提供-種經抑制_子吸留時之體積膨脹,、消除負 極活性物㈣絲化和_、貞歸线裂' 負極活性物 質間的導電性降低等的問題之高容量且長壽命的負極。 依,、?、本土明,因為集電體的表面被粗面化,故負極活 性物質層與集電體之間的結合力高…能夠緩和負極活 I·生物貝材#的膨月良收縮引起的應力’而且能夠使電極的循 環特性提升。 (2.第2實施形態之鋰離子二次電池用負極) (2-〗.鋰離子二次電池用負極的構成) 首先,參妝圖5來說明本發明的一實施形態之鐘離子 二次電池用負極。本發明的鋰離子二次電池用負極61係具 有負極集電體67及薄膜狀的負極活性物質層63,其中該負 23/49 201236249 極集電體67係於表面具有狄部65;响軸 性物質層63係成膜在前述負極集電體67的表面。、、°/ 本發明之負極活性物質層63,係由特微性成 石夕系薄膜所構成’又,辦於該負極活性物質層6 ^ · 用具有特別形態的負極集電體67。 糸4 (2-2.負極活性物質層) 本發明之負極活性物_ 63係在負極 面形成-體化之薄膜,而且財作為主成分且至少人有 素A作為第2 7〇素。因切係容易吸留料元素,所以該 負極活性物質層亦具有高賴吸留能力。X,在 = 留能力的元素之中’⑪係具有成本比較低的優點。 疋素A係在負極活性物質層中含有〇.〇5質量%以上。 當含有複數元素A時,使料元含量 量%以上。籍由使含量為祕 制充放電時之料體獅彡職縮。雖然元素A的含量之上 限/又有特別限定’但是考慮料鋰吸留能力等,能夠在小 於50質量%的範圍任意地決定。因為相較於$丨元素a即 便非常少量亦能夠得到體積賴收縮的_效果,故例如 可例示3G質量%以下,進而20質量%以下等。 於、,纟本發明之負極活性物質層,係可以進-步含有 乳或氣作為第3元素。雖然氧及氟_子半徑小,但是如 j表1所表示,離子半經〜係與Si的原子半徑r〇(0.ii7nm) τ. L之大J不會使其產生多餘的變形,又,亦不會成為 ^電脫離H能夠抑制㈣體積變化而使充 η Γ命命進一步提升。氧及氣係亦具有與Li的一部分 5分散而使活性物質安定化之效果。又,Ag及Cd, 24/49 201236249 雖然離子样減Si的軒枝_紅大小,但是因為 難以形成離料合丨Mb合物,所^齡作為構成 的負極活性物質之第3元素。 " 而且,氧及氟係可以均勻地被活性物質層的整奶含 有,而且例如亦可倾其表面部的—部分含有。針對^ 氟的含量’為了將充放電特性維持較高,以Q5質量%以上 為佳’而且與元素A的含量之合計uff%以下為佳。 此種本發明之負極活性物質層,實用上係至少以 上的厚度為必要的’錢子機料絲量密度用途係以具 有1 Mm〜6左右的厚度為佳。 /、 而且在本《Θ ’所謂以⑪作為主成分,係意味著構 成粒子的^素之中,_的含量為最多1的含量係以5〇 質量%以上為佳,更佳是顯示7G質量%以上。又,所謂第2 兀素、第3 το素係指構成粒子的元素之巾,除了碎以外, 具有特Μ性功效之it素群組,稱為第2元素、帛3元素, 而與兩者的含量沒有關係。 以上之本發明負極活性物質材料,其結晶構造係結晶 ,、微、非晶質·轉摻軸狀態之任—者均可 是因為藉由充電時與Li離子的合金化,任―結晶形態均合 進行非晶質化之緣故。 θ —又,本發明之負極活性物質層的製膜方法係沒有特別 限定,例如能夠利用眾所周知的各種製膜方法而形成具有 上述的、、且成及奋度之溥膜,具體上,例如可例示賤鑛法、 ,鑛法、CVD法等’使用該等手法時’可簡單形成均句的 (2-3·負極集電體) 25/49 201236249 、本發明之負極集電體係能夠使用不與鋰合金化 構,’例如能夠使用選自由銅、鎳、不鏽鋼所組成群組^ 至^ ]種金屬所構成的箔。該等金屬可以單體使用,亦可 ΐ合金。㈣的薄度、強度、導電率等之觀點, 用鋼洎為佳。雖然厚度係取決於用途, 突起部後之厚如右為佳,進 20em左右為較佳。 a /而且,在本發明之負極集電體係具有突起部。該突起 部係以對銅㈣表面施行電解粗面化處理而設置者為佳。 表面粗I度Rz係以]"m〜6" m為佳。其理由在於,因為 負極活性物質材料係與链合金化而產生膨脹,是以使集電 勺表面幵y狀成為表面粗链度Rz為〜6#阳之適^的 微細粗面形狀以增大比表面積,而形成每單位面積之活性 物質置變小的負極時’即便因充放電致使負極活性物質層 產生體積變化’亦能夠藉由突起部間的空隙來緩和因負^ ’舌性物質層的膨脹收縮引起的應力,且能夠使循環特性提 升。又,因為表面積係被增大,所以在集電體表面所形成 的負極活性物質層能夠被密著性良好地載持著作為負極所 需之量。 g犬起。卩之表面粗糙度rz小於丨# m時,在集電體上 載持直接形成薄膜之負極活性物質層而不剝離會有困難。 而且即便使用上述本發明之負極活性物質層,因為集電體 ,表面積不夠大’所以能夠载持之負極活性物質量變得容 1不足,又,因為每單位面積的充放電位置減少,所以循 %特性亦降低,乃是不佳。當表面粗链度Rz係大於6舞 時’集電體的測微制定厚度變為太大㈣負極活性物質 26/49 201236249 成不良影響’例如作為極捲型的圓筒形或四方 ^軸子一次電池的負極集電體,實用化變為困難,乃 =’在本發明之表面粗趟度Rz係被規定在曰本工 業規格JIS B0601-1994的十點平均粗糙度。 =重突起部係能夠在金屬落的平^表面利用濕式(電 二鑛敷、化學蝕刻或電化學蝕刻等)法、乾式(蒸鍍、 料)法、及錄、研料的粗面域理之手法 Y。本發财,理想態樣為藉由在表面祕度k為 ."二^3//m的銅箔施行電解粗面化處理而形成者。 用鈐面化處理前之金屬箔(亦即未處理箔)係能夠使 或輥軋法形成之兩面光料或兩面平滑羯。 = 設為〇.5"m以上’係因為對於兩面光澤 ’ 5 '平滑蝤而言實際上的粗糙度較小,而當大於3 時’因為形成突起後的粗_度之偏差會變大,乃是不佳。 二:便未處理箔亦有表面粗糙Rz為丨_以上 ==時所形成之凹凸係亦包含平緩的凹凸,無^ 二係不的密著性確實地提升,所以直接使用未處理 、由’:。藉由粗面化處理來形成形狀複雜的凹凸係重要 :面:Ϊ理藉由在上述範圍的表面粗糙度之金屬箱上施行 '、外,在集電體所形成之突起部係在同一面内,以 及兩面同時變為均勻而能夠顯示與負極活性物質層更 ,执二良好的密著性’使負極活性物質層不容易脫落’而 月b°助於負極的長壽命化及確保實際容量。 Λ όίι雷寺面化處理係藉由在未處理箔的表面形成具有凹 一、·錢骐來將表面粗面化,例如能夠使用通常被使用之 藉由電面化找。亦即,藉_謂賴制硫酸銅 27/49 201236249 粒粉肤辆订電錢,在落表面形成粒粉狀鑛銅層之後,在該 形成C之上進行通常的被膜狀鏟敷(膠囊鍍),而能夠 規性^ &Q卜因為該燒魏夠控制錢層的均勻及確保再 兄r生而且品質營優 β έ 的材質係如* 财疋幸父佳 例如,當集電體 時,因為能夠藉由電鑛來形成形狀複雜的突起 的集電ίΓ佳。藉由使用電解鋼羯能夠容易地形成偏差少 和鋅,形成有突起部之集電體中,亦能夠藉由鍍敷鎳 兮防齡次鹽處理、石夕烧偶合劑處理來形成防鐵層。藉由 =鏽層,例如能夠防止或抑制製造後在庫存時間的經時 ^匕、形成負極活性物質層時之高溫環境引起的劣化。又, 料防止集電體的成分及貞極活性物f的成分之過度 二集=地,密著性。在實用上,係以對形成有突起 主,仃此種眾所周知之藉由硫酸鹽水溶液等之 電=㈣處理、取代鍍敷、或藉由氣相法功能表面處理、 防鏽處理、提升密著處理的任—種以上為佳。 (2-4.鐘離子二次電池用負極的效果) 本&明驗離子二次電池用負極時,因為負極活 _層係由除了石夕以外亦含有具有與石夕同程度大小的原 子+徑的疋素A ’元素A係不會造成Si晶格或石夕原子間太 離子半徑較小的Li離子在充放電時,能夠無 早礙而谷易地對石夕活性《勿質晶格間產生插入(充電)及脫離 ^電)’而且能夠減少伴隨著充電後的放電之因U離子殘 留引起之無用的不可逆容量的產生。 又相對於石夕係吸留鐘時會體積膨服,因為元素A係 不吸€或難以吸留鐘,所以膨脹收縮引起的體積變化及 28/49 201236249 ,升v y ι夠提供經抑制循環特性的放電容量降低之 離子二次電池用負極。 _ 、‘ 一而且’藉由含有具有離子半徑接近Si原子半徑之 ^乍為第3元素’能夠提供經改善級電循環特性及電池 哥命之鋰離子二次電池用負極。 又,因為該鐘離子二次電池用負極係既定的表面粗链 又’能夠提供將如上述的負極活性物㈣效果充分地發 之鋰離子二次電池用負極。 (3.鋰離子二次電池的構成) 、參照圖6來說明本發明的-實施形態、之鋰離子二次電 池e本發明的鐘離子二次電池丨】係具有正極13、負極】、 及隔板15,其中該正極13係能夠吸留及排放鋰離子;該負 "1係上述本發明之鐘離子二次電池用負極1 ;而該隔板 15係配置在正極13及負極1之間;在具有鋰離子傳導性之 電解質17中’設置有正極13、負極1及隔板15。 (4·正極) 々正極係能夠將正極活性物質的組成物直接塗布在鋁箔 等的金屬集電體上且乾燥來製造。正極活性物質的組成物 係能夠將正極活性物質、導電助劑、黏接劑及溶劑混合而 調製。 (4-1.正極活性物質) 作為前述正極活性物質,係只要通常被使用者,任〜 者均能夠使用’例如 LiCo02、LiMn204、LiMn02、LiNi02、 LlC〇i/3Ni1/3Mnl/3〇2、LiFeP04 等的化合物。 (4-2.導電助劑) 導電助劑係選自由碳、銅、錫、鋅、鎳、銀等所組成 29/49 201236249 群組之至少1種的導電性物質所構成之粉末。可以是碳、 銅'錫、鋅、鎳、銀的單體之粉末,亦可以是各自的合金 之粉末。例如能夠使用爐黑和乙炔碳黑等通常的碳黑。以 添加碳奈米角作為導電助劑為佳。在此,所謂碳奈米角 (CNH)係指將石墨稀薄片揉成圓錐形之結構,實際的形態 中’多數的CNH係頂點為朝向外側’且以如放射狀海膽的 形態之聚集體的方式存在。CNH之如海膽的聚集體之外徑 係50nm〜250ηπι左右。特別是以使用平均粒徑為8〇nm左 右的CNH為佳。 導電助劑的平均粒徑係指一次粒子的平均粒徑。儘管 如乙块碳黑(AB)那樣高度發達的結構形狀時,在此係以一 次粒徑定義平均粒徑。粒徑的計量係能夠併用電子顯微鏡 (SEM)的影像資訊及動態光散射光度計(DLS)的體積基準中 位直徑。平均粒徑係能夠藉由SEM影像預先確認粒子形 狀’且使用影像解析(例如旭化成ENGINEERING製 「Azo-kun」(註冊商標》求取粒徑,或是將粒子分散在溶劑 藉由DLS(例如大塚電子製DLS_8000)測定。微粒子充分地 分散且不凝集時,使用SEM與DLS能夠得到大致相同的 測定結果。 又,亦可以使用粒狀的導電助劑與線狀的導電助劑之 二者。線狀的導電助劑係導電性物質的線,可舉出在粒狀 的導電助劑已舉出之導電性物質。線狀的導電助劑係能夠 使用碳纖維、奈米碳管、銅奈米線、鎳奈米線等外徑為 300nm以下的線狀物。藉由使用線狀的導電助劑,容易保 持與負極活性物質和集電體等電性連接而能夠提升集電性 能,同時在多孔膜狀的負極纖維狀物質增加,在負極不容 30/49 201236249 易產生龜裂。認為例如可使用Αβ或鋼粉作為粒狀的導電助 劑’且使用氣相成長碳纖維(VGCF : Vapor Grown Carbon Fiber)作為線狀的導電助劑。又,亦可以不添加粒狀的導電 助劑,只有使用線狀的導電助劑。 線狀的導電助劑之長度係以0.1 Am〜2mm為佳。導電 助劑的外徑係以4nm〜丨OOOnm為佳,以25nm〜2〇〇nm為 較佳。若導電助劑的長度為〇.丨以上,則係用以提升導 電助劑的生產性之充分的長度,若長度為2_以下,則藥 體容易塗布。X,當導電助劑的外徑比4_粗時,容易合 成,當外徑比lOOOnm細時,漿體容易混煉。導電助劑的外 徑與長度之測定方法係能夠藉由SEM之影像解析來進行。 (4-3.黏接劑) 斤黏接劑(binding agent)係樹脂的黏接劑,能夠使用聚偏 二氟乙稀(PVdF)等的氣樹脂、苯乙婦.丁二稀橡膠(sbr)等 的橡膠系、進而聚酿亞胺(PI)和水溶__系黏合劑等的 有機材料。 (4-4·溶劑) 作為溶劑,係錢NHL鱗娜(NMp)、水等。 物質、導電助劑、黏接劑及溶劑的含量係 ^夠以在_子二:欠電池通常制的轉適當地調整。 (4-5.正極的製造) 將如上述調整之正極活性物質的組 布機均勻地塗布在隹雷俨的一面、今十 列如使用塗 、.且成物塗布在集電體之通常的塗布裝置n ' 使用刮刀片之塗布機、刮刀式塗布機、模具 集電體係能夠使用選自:銅、鎳、不输鋼所組成群組 201236249 之,1種金屬所構成㈣。該等係可以單體使用,亦 以是各自的合金。厚度係亦取決於用途,以4"m〜35"m 左右為佳,進而以6" m〜2Q^⑺左右的為較佳。 塗布正極活性物質的組成物之後,在5〇〜]5〇艽左右乾Here, a specific example is a high frequency coil 43 for use in the particle manufacturing equipment. 201236249. The high frequency coil 43 is applied with an alternating current voltage of several MHz from the high frequency power source 45. The preferred frequency is 4 MHz. Further, the high-frequency line is wound, and the outer wall of the upper portion of 43 is a cylindrical double-layered official composed of quartz glass or the like, and cooling water is passed through the gap to prevent the money π from causing the quartz glass to smother and melt, and in the reaction chamber 33. In the upper portion, the raw material powder supply port 35 is provided, and at the same time, a shielding gas supply port 39 is provided. The raw material powder 37 supplied from the raw material powder is supplied to the plasma through the raw material powder supply port 35 simultaneously with the carrier gas 42 (rare gas such as helium or argon). Further, the shield gas 41 is supplied to the reaction chamber 33 through the shield gas supply port 39. Further, the raw material powder supply port 35 does not have to be provided in the upper portion of the plasma 47 as shown in Fig. 2, and the nozzle can be provided in the lateral direction of the plasma 47. Further, the raw material powder supply port 35 may be cooled by using cooling water. Further, the raw material properties of the nano-sized particles supplied to the plasma 47 are not limited to powders, and a slurry-form coating liquid and a gaseous material may be supplied to the raw material powder. The effect of the reaction chamber 3 3 is to maintain the pressure of the plasma reaction portion and to suppress the dispersion of the prepared fine powder. In order to prevent damage caused by the plasma 47, the reaction chamber 33 is also cooled by water. Further, a suction pipe is connected to the side of the reaction chamber 33, and a filter 49 for collecting the synthesized fine powder is provided in the middle of the suction pipe. The suction pipe connecting the reaction chamber 33 and the transition unit 49 is also cooled by cooling water. The pressure in the reaction chamber 33 is adjusted by the suction capacity of the vacuum pump (VP) provided on the downstream side of the filter 49. Since the method for producing nano-sized particles is from bottom to top (b〇tt〇m Up), the plasma is solidified by gas or liquid, and nano-sized particles are precipitated, and the ball is formed at the stage of the droplet. shape. On the other hand, in the top down method, such as the pulverization method and the mechanochemical method, the large particles of the 16/49 201236249 f, the lion's silk (four) of the particles are flat and the shape is different, by the raw material powder. A negative active mixed powder of Si = = energy = can be used. The money is made of _ kind_ powder to constitute the negative electrode active material, and (4) by the way of gas, her alloy county metal supply flow is made up of submicron ~ - micron: inch particle jin . In the case of the production of the negative electrode active material obtained by exposure of the obtained negative electrode active material to oxygen or the right enthalpy, the negative electrode active material material containing 5 as the third element can be produced. When it is made to contain milk, it can be exposed to a heated atmosphere. (3) The effect of the negative electrode active material material) The negative electrode active material of the present invention is composed of particles of element A having at least 3 atomic radii of the same size as sand, in addition to cerium. In the A system, the L 丨 ions which do not cause too much change between the Si crystal lattice cut atoms and the small ion enthalpy are able to be unobstructed and easily interposed during charge and discharge, and the intercalation between the active material lattices is generated ( It is possible to reduce the irreversible capacity caused by the residual of U ions accompanying the discharge after charging, and to charge (discharge). Further, when the lithium is occluded with respect to the lanthanum, the volume expands, and since the element A does not occlude or hardly occludes lithium, the volume change due to expansion and contraction and the liter y>' can provide the cycle characteristics. Negative discharge capacity reduction 17/49 201236249 Extremely active material. Further, by containing fluorine having an ionic radius close to the radius of the si atom as the third element, it is possible to provide a negative electrode active material which has a second life of improved charge and discharge cycle characteristics. The negative electrode active material can be an average particle diameter of 10 nm to 5 mm, and can easily adjust a negative electrode active material having a suitable use. k (]_4. Production of a negative electrode by coating a slurry) In the negative electrode active material for a lithium ion secondary battery, the negative electrode active material of the present invention is temporarily coated with a slurry-like coating liquid having s upper (four), a conductive material, and a bonding material, and is applied to a negative electrode 隼 < water t, for example, bad (four) The above-mentioned day (4) negative electrode active (four) material: material, bonding material, bismuth material, dissolved coating replenishment input ^ 2 kneaded to form a polymer-like coating liquid, and applied to the body to form a negative electrode active material layer Manufactured in / / 电 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性 活性(4) For G~25_ as the standard liquid ==3: It means 'can use the coater of the body shape' and can also be used as a kneading machine, Γ. A coating liquid for a water-based coating liquid such as a mixer or a ball mill In the case of a tackifying material, a rubber can be used as a tackifying material, and a mixture of two or more types of polysaccharides such as hydroxymethyl 201236249 vegan and methyl cellulose can be used. In the case of preparing an organic coating liquid, it is possible to use N-methyl as a bonding material, such as polyvinylidene fluoi'ide (PVdF) or the like. -2-pyrrolidone. The conductive material is selected from the group consisting of at least one conductive material consisting of carbon, copper, tin, zinc, nickel, and silver. It may be carbon, copper, tin, zinc, or nickel. The powder of the silver monomer may be a powder of the respective alloys. For example, a usual carbon black such as furnace black or acetylene black can be used, and particularly when the surface of the negative electrode active material of the present invention is exposed, the surface of the negative electrode active material is lowered. Conductive property is preferable because carbon nanohorn is added as a conductive material. Here, carbon nano angle (CNH) is a structure in which a graphene sheet (gl, aphene sheet) is conical, and in actual form, most The CNH system apex is facing outward The outer diameter of the aggregate of the sea urchin such as sea urchin is about 50 nm to 250 Å, and particularly preferably CNN having an average particle diameter of about 80 nm is used. The average particle diameter of the conductive material also refers to the average particle diameter of the primary particles. In spite of the highly developed structural shape such as acetylene black (AB), the average particle diameter is defined by one particle control and can be imaged by SEM photograph. The average particle diameter can be obtained by analysis. It is also possible to use a granular conductive material and a wire-shaped conductive material. The linear conductive material is a conductive material line which can be used in a granular conductive material. Conductive substances have been cited. The linear conductive material can be a linear material having an outer diameter of 300 nm or less, such as a carbon fiber, a carbon nanotube, a copper nanowire, or a nickel nanowire. By using a linear conductive material, it is easy to maintain electrical connection with the negative electrode active material and the current collector, and the current collecting performance can be improved, and at the same time, the porous film-like material in the porous film is increased, and it is not easy in the negative electrode 19/49 201236249. Cracks are produced. It is considered that, for example, AB or copper powder can be used as the particulate conductive material, and vapor grown carbon fiber (VGCF: Vapor Grown Carbon Fiber) can be used as the linear conductive material. Further, it is also possible to use no linear conductive material, and only a linear conductive material. The length of the linear conductive material is preferably 〇. y m 2 mm. The outer diameter of the conductive material is preferably 4 nm to 100 nm, and preferably 25 nm to 200 nm. When the length of the conductive material is 〇.丨/zm or more, it is sufficient to increase the productivity of the conductive material, and if the length is 2 mm or less, the coating liquid is easily applied. Further, when the outer diameter of the electrically conductive material is thicker than 4 nm, it is easy to synthesize. When the outer diameter is smaller than 100 nm, the coating liquid is easily kneaded. The method of measuring the outer diameter and the length of the conductive material is a bonding material of the 0-bonding material-based resin by image analysis of S EM, and a fluororesin such as polyvinylidene fluxride (PVdF) or the like can be used. A rubber system such as styrene-butadiene-rubber (SBR), or an organic material such as polyimine and acrylic. The coating liquid is applied to the current collector, and for example, the coating liquid can be applied to one surface of the current collector using a coater. As the coater, a general coating device capable of applying a coating liquid to a current collector can be used, for example, a Kokon Coater shown in Fig. 4, a coater using a doctor blade, and a doctor blade coating. Machine, mold coating machine, etc. The current collecting system can be made of a material that is not alloyed with lithium, and for example, a foil composed of at least a metal of a group consisting of free copper, nickel, and stainless steel can be used. These metals may be used singly or in combination. The thickness depends on the application, preferably about ~35//111, and further preferably from about 6 μm to 20 μm. From the viewpoint of the thinness, strength, and electrical conductivity of the foil 20/49 201236249, etc. It is preferable that the copper foil is used. In the negative electrode current collecting system of the present invention, it is preferable to provide a protrusion by performing electrolytic roughening treatment on the surface of the copper pig. The surface roughness Rz of the current collector having the protrusion is It is better to use _ kiss m. Because the negative electrode is live! The biomass material is alloyed with the chain to cause expansion, and the surface of the current collector is subjected to hetero-electrolysis (four) treatment to a surface roughness Rz. When the rough surface shape increases the specific surface area and forms a negative electrode having a small amount of active material per unit area, even if the volume of the two-pole active material changes due to charge and discharge, the negative electrode can be relaxed by the gap between the protrusions. The stress caused by the expansion and contraction of the active material material is improved, and the cycle characteristics are increased. Further, since the surface area is increased, the negative electrode active material layer formed in the body: can be closely attached to the negative electrode. Amount required The surface roughness of the electrichorn cattle roughening treatment is less than the surface area of the second surface area, so the negative electrode that can be carried by the negative electrode is less than 3⁄4, and because of the insufficient capacity per unit area. The electric position is reduced, so the cycle characteristics are also reduced. For example, it is a secret volume/丨丨, a pole, and the formation of a layer of debris f causes a bad shadow of 7 people! The negative collector's utility becomes difficult, but it is not good. ^ The surface of the rabbit Ming _ degree Rz Gu 〇 〇 1_1994 10 points average thick chain. | 面 刖 录 recorded in the metal county surface (electrical mine, no electron renewal, and painting, grinding, etc. The method of surface treatment 隹2\/49 person 201236249 In the present invention, the ideal aspect is formed by performing electrolytic roughening treatment on a metal foil having a surface roughness RZ of 〇.5#m 〜3//m. The metal foil (that is, the untreated foil) before the roughening treatment can be a double-sided glossy foil or a double-sided smooth foil formed by an electrolytic method or a rolling method. The surface roughness Rz is set to 〇5 μm or more. Because the actual roughness is small for two-sided glossy foil or two-sided smooth foil, When it is larger than 3/zm, the variation in roughness after forming the protrusions becomes large, which is not preferable. Further, even if the foil is not treated, the surface roughness Rz is Ι/zm or more, but it is formed when the foil is manufactured. The unevenness also includes gentle unevenness, and the adhesion to the active material layer cannot be surely improved. Therefore, it is not preferable to use the untreated foil directly. It is important to form a concave-convex shape having a complicated shape by roughening. By performing the roughening treatment on the metal foil having the surface roughness in the above range, the projections formed on the current collector are in the same plane, and both the inside and the outside are uniform at the same time, and the negative electrode active material can be displayed. Further, the layer has a good adhesion, and the negative electrode active material layer is less likely to fall off, which contributes to a longer life of the negative electrode and ensures the actual capacity. The electrolytic graining treatment roughens the surface by forming a plating film having a convex shape on the surface of the untreated crucible, and for example, a roughening method by electroplating which is usually used can be used. In other words, a soda-plated copper-plated copper layer is formed on the surface of the foil by a so-called electroplating using a sulfuric acid steel aqueous solution, and then a normal film-like plating (capsule plating) is performed on the granular powder-bonded copper layer. It is possible to form a projection that prevents the particles from falling off. This is preferred because it can control the uniformity of the plating layer and ensure reproducibility and excellent quality management. Further, for example, when the material of the current collector is copper, it is preferable to form a protrusion portion having a complicated shape by plating. A current collector having less variation can be easily formed by using an electrolytic copper foil. 22/49 201236249 In addition to zinc and chromate treatment, the rust-preventing layer can also be formed by mineralizing nickel, such as ":: oxiran coupling agent to form a rust-proof layer. By reading the =::::= and the excess of the components of the negative active material, the reading is performed. On (4), fine _ has protrusions. Electric money: two kinds of impregnation treatment: Week:: by sulphate aqueous solution, etc., and the adhesion is ==; The coating liquid can be uniformly applied to the current collector, and then dried at about L, and can be obtained by adjusting the thickness of the pressure, etc., to obtain a plasma for a secondary ion battery. negative electrode. Roller (1-5. Effect of the negative electrode for a clock-ion secondary battery) According to the present invention, since the negative electrode active material of the present invention is used, it is possible to provide volume expansion when the sample is suppressed and occluded. A high-capacity and long-life negative electrode that eliminates problems such as negative electrode active material (4) silking and _, 贞 线 ' '''''''' According to , , and local, since the surface of the current collector is roughened, the bonding force between the negative electrode active material layer and the current collector is high...the relaxation of the negative electrode active I·bioshell material# can be alleviated. The induced stress 'can also improve the cycle characteristics of the electrode. (2. Negative Electrode for Lithium Ion Secondary Battery of Second Embodiment) (2-A. Configuration of Negative Electrode for Lithium Ion Secondary Battery) First, a clock ion secondary according to an embodiment of the present invention will be described with reference to FIG. The battery is used with a negative electrode. The negative electrode 61 for a lithium ion secondary battery of the present invention has a negative electrode current collector 67 and a film-shaped negative electrode active material layer 63, wherein the negative 23/49 201236249 pole current collector 67 has a portion 65 on the surface; The material layer 63 is formed on the surface of the above-described anode current collector 67. Further, the negative electrode active material layer 63 of the present invention is composed of an ultrafine stone-forming film. In addition, the negative electrode active material layer 6 is used for the negative electrode current collector 67 having a special form.糸4 (2-2. Negative Electrode Active Material Layer) The negative electrode active material _63 of the present invention is a film which is formed into a body on the negative electrode surface, and is mainly used as a main component and at least human A is used as the 27th halogen. Since the cutting system easily absorbs the material element, the negative electrode active material layer also has a high absorbing ability. X, among the elements of the retention ability, the '11 series has the advantage of being relatively low in cost. The halogen A is contained in the negative electrode active material layer in an amount of 5% by mass or more. When the plural element A is contained, the content of the element is made more than or equal to %. The lion's body is shrinking when the content is secretly charged and discharged. The content of the element A is particularly limited to the upper limit. However, it can be arbitrarily determined in a range of less than 50% by mass in consideration of the lithium storage capacity and the like. Since the effect of the volume-dependent shrinkage is obtained in a very small amount compared to the amount of the 丨 element a, for example, 3 G% by mass or less, and further 20% by mass or less can be exemplified. Further, the negative electrode active material layer of the present invention may further contain milk or gas as the third element. Although the oxygen and fluorine_sub-radius are small, as shown in Table 1, the atomic radius of the ion system and the atomic radius of 〇R (0.ii7nm) τ. L is not large, so that it does not cause excessive deformation. It will not become ^Electrical disengagement H can suppress (4) volume change and further increase the life of the charge. The oxygen and gas systems also have an effect of dispersing a part of Li 5 to stabilize the active material. Further, Ag and Cd, 24/49 201236249 Although the ion-like Si is reduced in size, it is difficult to form a composite Mb compound, and the third element is a negative electrode active material. " Moreover, the oxygen and fluorine systems may be uniformly contained in the whole milk of the active material layer, and may, for example, also be partially contained in the surface portion. The content of fluorine is preferably 5% by mass or more in order to maintain high charge and discharge characteristics, and is preferably uff% or less in combination with the content of the element A. The negative electrode active material layer of the present invention is practically required to have a thickness of at least the above, and it is preferable that the thickness of the negative electrode active material layer is about 1 Mm to 6 or less. In addition, in the "Θ", the term "11" as the main component means that the content of _ is at most 1 and is preferably 5% by mass or more, and more preferably 7G. %the above. In addition, the second element and the third element are the elements of the element constituting the particle, and the group of the element group having the special effect is called the second element, the 帛3 element, and the The content does not matter. The above-mentioned negative electrode active material of the present invention may have any of crystal structure, crystal, micro, amorphous or spin-adapted state, because it is alloyed with Li ions during charging, and the crystal form is uniform. The reason for the amorphization is carried out. In addition, the film forming method of the negative electrode active material layer of the present invention is not particularly limited, and for example, a film having the above-described, and the like can be formed by various known film forming methods, and specifically, for example, For example, the method of bismuth ore, ore, CVD, etc. can be used to form a uniform sentence when using these methods. (2-3. Negative current collector) 25/49 201236249 The negative electrode current collector system of the present invention can be used. With the lithium alloy structure, for example, a foil composed of a metal selected from the group consisting of copper, nickel, and stainless steel can be used. These metals may be used singly or as a ruthenium alloy. (4) The viewpoint of thinness, strength, electrical conductivity, etc., is better with steel files. Although the thickness depends on the application, the thickness of the protrusion is preferably as good as the right, and it is preferable to enter about 20em. a / Moreover, the negative electrode current collecting system of the present invention has a projection. The protrusion portion is preferably provided by subjecting the surface of the copper (four) to electrolytic graining treatment. The surface roughness I degree Rz is preferably ["m~6" m. The reason for this is that the negative electrode active material material is alloyed with the chain to cause expansion, so that the surface of the current collecting spoon is 幵y-like, and the surface rough chain shape Rz is a fine rough surface shape of ~6#yang. When a negative electrode having a small amount of active material per unit area is formed, and a volume change of the negative electrode active material layer is caused by charge and discharge, the gap between the protrusions can be used to alleviate the negative substance layer. The stress caused by expansion and contraction, and can improve the cycle characteristics. Further, since the surface area is increased, the negative electrode active material layer formed on the surface of the current collector can be loaded with the amount required for the negative electrode to be satisfactorily adhered. g dog up. When the surface roughness rz of ruthenium is smaller than 丨# m, it is difficult to carry the negative electrode active material layer directly forming a thin film on the current collector without peeling off. Further, even if the negative electrode active material layer of the present invention is used, the surface area of the current collector is not sufficiently large, so that the mass of the negative electrode active material that can be carried becomes insufficient, and since the charge and discharge position per unit area is reduced, The characteristics are also reduced, but it is not good. When the surface roughness Rz is greater than 6 dances, the thickness of the current collector becomes too large. (4) The negative active material 26/49 201236249 is adversely affected, for example, as a cylindrical or quadrilateral axis of the polar coil type. The negative electrode current collector of the primary battery is difficult to be put into practical use, and the surface roughness Rz of the present invention is defined as the ten point average roughness of the industrial standard JIS B0601-1994. = Heavy protrusions can use wet type (electrical ore deposit, chemical etching or electrochemical etching), dry (vapor deposition, material) method, and coarse area of recording and grinding materials on the flat surface of the metal falling surface. The method of reason Y. The present invention is formed by performing electrolytic roughening treatment on a copper foil having a surface texture k of .2. The metal foil (i.e., the untreated foil) before the kneading treatment enables the two-side light or the both sides formed by the rolling method to be smoothly smoothed. = set to 〇.5"m or more because the actual roughness is smaller for the two-side gloss '5' smooth 蝤, and when it is greater than 3', the deviation of the coarse _ degree after forming the protrusion becomes larger. It is not good. Two: the untreated foil also has a rough surface Rz is 丨 _ above == when the concave and convex system formed also contains gentle irregularities, the adhesion of the second system is not improved, so the direct use of untreated, by ' :. It is important to form a concavo-convex system having a complicated shape by roughening: the surface: the embossing is performed on the metal case of the surface roughness in the above range, and the protrusion formed on the current collector is on the same side. In the meantime, the two sides are uniform at the same time, and the negative electrode active material layer can be displayed. The adhesion is good, so that the negative electrode active material layer does not easily fall off, and the monthly b° contributes to the long life of the negative electrode and ensures the actual capacity. . The Λ ό ί 雷 寺 寺 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将 将That is to say, by using the copper sulphate 27/49 201236249 granule powder to order electricity, after forming a granular powdered ore layer on the falling surface, a general film-like shovel is applied on the formation C (capsule plating). ), and can be regulated ^ &Q Bu because the burning Wei can control the uniformity of the money layer and ensure that the material of the brother and the quality of the business is as good as β έ 例如 例如, for example, when collecting electricity Because of the ability to form a collection of complex protrusions by electric ore. By using an electrolytic steel crucible, it is possible to easily form a current collector having a small amount of deviation and zinc and forming a projection, and it is also possible to form an anti-iron layer by plating a nickel-niobium-preventing sub-salt treatment or a shovel coupling agent treatment. . By the rust layer, for example, it is possible to prevent or suppress deterioration caused by a high temperature environment at the time of formation of the negative electrode active material layer at the time of stocking after the production. Further, it is preferable to prevent the component of the current collector and the component of the surfactant active material f from being excessively distributed. Practically, it is known that the main body of the protrusion is formed, which is known to be treated by electroless (4) treatment of a sulfate aqueous solution, substitution plating, or functional surface treatment by gas phase method, rust prevention treatment, and adhesion enhancement. Any of the above treatments is preferred. (2-4. Effect of the negative electrode for a clock-ion secondary battery) When the negative electrode for an ion secondary battery is used, the negative electrode active layer is contained in an atom having the same magnitude as the stone +The diameter of the halogen A 'Element A system does not cause the Li ion with a small ionic radius between the Si lattice or the Shi Xi atom to be charged and discharged at the time of the charge and discharge. The insertion (charging) and the separation of electricity are generated between the cells, and the generation of irreversible capacity caused by the residual of U ions accompanying the discharge after charging can be reduced. Compared with the Shi Xi system, the volume is expanded when the bell is occluded, because the element A does not absorb or is difficult to occlude the clock, so the volume change caused by expansion and contraction and 28/49 201236249, rev vy ι enough to provide the suppression cycle characteristics A negative electrode for an ion secondary battery having a reduced discharge capacity. _, ‘一且’ can provide a negative electrode for a lithium ion secondary battery having improved electric cycle characteristics and battery life by containing a 第 having an ionic radius close to the radius of the Si atom. In addition, it is possible to provide a negative electrode for a lithium ion secondary battery which has a sufficient effect of the negative electrode active material (4) as described above. (3. Configuration of a lithium ion secondary battery), a lithium ion secondary battery according to the embodiment of the present invention, and a positive electrode 13 and a negative electrode, and a separator 15 in which the positive electrode 13 is capable of occluding and discharging lithium ions; the negative <1 is the negative electrode 1 for the above-described clock ion secondary battery of the present invention; and the separator 15 is disposed on the positive electrode 13 and the negative electrode 1 In the electrolyte 17 having lithium ion conductivity, the positive electrode 13, the negative electrode 1, and the separator 15 are provided. (4. Positive electrode) The ruthenium positive electrode can be produced by directly applying a composition of a positive electrode active material to a metal current collector such as an aluminum foil and drying it. The composition of the positive electrode active material can be prepared by mixing a positive electrode active material, a conductive auxiliary agent, a binder, and a solvent. (4-1. Positive Electrode Active Material) As the positive electrode active material, any user can be used, for example, LiCo02, LiMn204, LiMn02, LiNi02, LlC〇i/3Ni1/3Mnl/3〇2. A compound such as LiFeP04. (4-2. Conductive Aid) The conductive auxiliary agent is a powder composed of at least one conductive material composed of carbon, copper, tin, zinc, nickel, silver, or the like, which is composed of at least one of groups 29/49 201236249. It may be a powder of a monomer of carbon, copper 'tin, zinc, nickel, silver, or a powder of a respective alloy. For example, usual carbon black such as furnace black or acetylene black can be used. It is preferred to add a carbon nanohorn as a conductive additive. Here, the carbon nano angle (CNH) refers to a structure in which a thin graphite flake is formed into a conical shape, and in an actual form, an aggregate of a plurality of CNH vertices facing outwards and in a form such as a radial sea urchin The way there is. The outer diameter of the aggregate of CNH such as sea urchin is about 50 nm to 250 ηπι. In particular, it is preferred to use CNH having an average particle diameter of about 8 Å. The average particle diameter of the conductive auxiliary agent means the average particle diameter of the primary particles. In spite of the highly developed structural shape such as B-carbon black (AB), the average particle size is defined by the primary particle size. The particle size measurement system can use the electron microscope (SEM) image information and the volume reference median diameter of the dynamic light scattering photometer (DLS). The average particle size can be confirmed by SEM image in advance, and image analysis can be performed using image analysis (for example, Azo-kun (registered trademark) made by Asahi Kasei ENGINEERING, or particle dispersed in a solvent by DLS (for example, 冢Measurement by electronic DLS_8000) When the fine particles are sufficiently dispersed and do not aggregate, substantially the same measurement results can be obtained by using SEM and DLS. Further, both a particulate conductive auxiliary agent and a linear conductive auxiliary agent may be used. The conductive auxiliary agent-based conductive material may be a conductive material exemplified as a particulate conductive auxiliary agent. The linear conductive auxiliary agent may be a carbon fiber, a carbon nanotube, or a copper nanowire. A linear material having an outer diameter of 300 nm or less, such as a nickel nanowire, can be easily electrically connected to the negative electrode active material and the current collector by using a linear conductive auxiliary agent, thereby improving the current collecting performance while being porous. The film-like negative electrode fibrous material increases, and the negative electrode is not allowed to be cracked at 30/49 201236249. It is considered that, for example, Αβ or steel powder can be used as a granular conductive auxiliary agent' and a vapor-grown carbon fiber (VGCF) is used. : Vapor Grown Carbon Fiber) as a linear conductive additive. It is also possible to add no particulate conductive additive, and only use linear conductive additives. The length of the linear conductive additive is 0.1 Am~2mm. Preferably, the outer diameter of the conductive auxiliary agent is preferably 4 nm to 丨OOOnm, preferably 25 nm to 2 〇〇 nm. If the length of the conductive auxiliary agent is 〇.丨 or more, it is used to enhance the conductive auxiliary agent. The sufficient length of productivity, if the length is 2_ or less, the drug body is easy to apply. X, when the outer diameter of the conductive auxiliary agent is thicker than 4_, it is easy to synthesize, and when the outer diameter is smaller than 100om, the slurry is easily mixed. The method of measuring the outer diameter and length of the conductive additive can be carried out by image analysis of SEM. (4-3. Adhesive) Glue adhesive (binding agent) is a resin adhesive that can be used. A gas-based resin such as polyvinylidene fluoride (PVdF), a rubber system such as styrene-butadiene rubber (sbr), and an organic material such as a poly-imine (PI) and a water-soluble binder. (4-4·Solvent) As a solvent, it is a NHL scale (NMp), water, etc. The content of substances, conductive additives, binders, and solvents is sufficient. It is adjusted appropriately in the case of the sub-battery: the battery is normally adjusted. (4-5. Manufacture of the positive electrode) The machine for adjusting the positive electrode active material adjusted as described above is uniformly applied to the side of the thunder and the tenth column. For example, a coating machine using a doctor blade, a product coated with a current collector, a coater using a doctor blade, a knife coater, and a mold collector system can be selected from the group consisting of copper, nickel, and steel. Group 201236249, composed of one type of metal (4). These systems can be used alone or in combination with each other. The thickness is also dependent on the application, preferably 4"m~35" m, and then 6" It is preferable that m~2Q^(7) is around. After coating the composition of the positive electrode active material, it is dried at about 5 〇 to 5 〇艽
燥’且通過用以調整厚度之輥壓等而得到正極。 L (5.隔板) 作為隔板,係具有將正極與負極絕緣之功能,只要是 在鐘離子二:欠電輯常被使崎,任—者均㈣使用。= 如能夠使用微多孔性的聚烯烴薄膜。 (6.電解質) 作為電解質,能夠使用具有鋰離子傳導性之各種電解 液及電解質。例如能夠使用有機電解液(非水系電解液)、無 機固體電解質、高分子固體電解質等。 作為有機電解液的溶劑之具體例,可舉出碳酸伸乙略 (ethylene carbonate)、碳酸伸丙酯、碳酸伸丁酯、碳酸二乙 酯、碳酸二曱酯、碳酸甲基乙酯等的碳酸酯;二乙基醚、 二丁基醚、乙二醇二曱基醚、乙二醇二乙基醚、乙二醇二 丁基醚、二伸乙甘醇二甲基醚等的醚;苯甲腈、乙腈、四 氫呋喃、2_曱基四氫呋喃、r-丁内酯、二氧雜戊環、4•曱 基二氧雜戊環、Ν,Ν-二曱基甲醯胺、二曱基乙醯胺、二曱 基氣笨、硝基苯等的非質子性溶劑、或是混合該等溶劑之 中的2種以上而成之混合溶劑。 有機電解液的電解質係能夠使用將由LiPF6、UCl〇4、The positive electrode is obtained by drying and adjusting the thickness of the roll. L (5. Separator) As a separator, it has a function of insulating the positive electrode from the negative electrode, and is used as long as it is used in the clock ion II: undercurrent. = If a microporous polyolefin film can be used. (6. Electrolyte) As the electrolyte, various electrolytic solutions and electrolytes having lithium ion conductivity can be used. For example, an organic electrolytic solution (nonaqueous electrolytic solution), an inorganic solid electrolyte, a polymer solid electrolyte, or the like can be used. Specific examples of the solvent of the organic electrolytic solution include carbonic acid such as ethylene carbonate, propyl carbonate, butylene carbonate, diethyl carbonate, dinonyl carbonate, and methyl ethyl carbonate. Ether; ethers such as diethyl ether, dibutyl ether, ethylene glycol didecyl ether, ethylene glycol diethyl ether, ethylene glycol dibutyl ether, diethylene glycol dimethyl ether; benzene Nitrile, acetonitrile, tetrahydrofuran, 2_mercaptotetrahydrofuran, r-butyrolactone, dioxapentane, 4·decyldioxolane, anthracene, fluorenyl-dimercaptocarboxamide, dimercapto An aprotic solvent such as guanamine, dimercaptopurine or nitrobenzene, or a mixed solvent of two or more of these solvents. The electrolyte of the organic electrolyte can be used by LiPF6, UCl〇4,
LiBF4、LiA104、LiAICl4、LiSbF6、LiSCN、LiC卜 LiCF3S〇3、LiBF4, LiA104, LiAICl4, LiSbF6, LiSCN, LiC Bu LiCF3S〇3,
LiCF3C03、LiC4F9S03、LiN(CF3S02)2 等的鋰鹽所構成之電 解質的1種或2種以上混合而成者。 32/49 201236249 有機電解液係以添加能夠在負極活性物質的表面形 有效的固體電解質界面被膜之化合物作為添加劑為佳厂例 ^添加在分子内具有不飽和社充電時能夠還原聚合之物 貝、例如碳酸伸乙酯(VC)等。 又,能夠使用固體狀的鐘離子傳導物來代替上述 列如能夠使用在聚環氧乙烧、聚環氧丙烧、聚 聚合物混合前述經鹽而成之固體高分子 =子料含浸電解液且加工成為凝膠化而成 =且,亦可使用峨化物、_化物、鍾含氧酸鹽、 Y i^iQ4_ui_u〇h、u3j>〇4_Li4Si〇4、Li2SiS3、 體電解質必S1S2、硫化魏合物料錢材料作為無機固 (7·鋰離子二次電池的組裝) ㈣ίΐ明之鐘離子二次電池係在如前述的正極與本發明 種電池用負極之間配置隔板而形成電池元件。將此 後〔凡纏繞、或積層裝入圓筒形或四方形的電池盒之 後,注入電解質而作為鐘離子二次電池。 η係’本發響離子二次電池 杯mAA 負極1 ^者隔板丨5,而依照隔板-負極-隔 構成:::序:層配置’且以正極〖3為内側的方她 透馮^並且將匕插入至電池罐】9内。從而,正極13 導線21而i^23而連接至正極端子25’而負極1透過負極 气電池罐19,使在鐘離子二次電池η内部 在電池罐19學内t能夠以電能的方式取出至外部。接著, 罐9内填充電解質17覆蓋極板群之後,於電池罐 33/49 201236249 19的上端(開口部)隔著環狀的絕緣墊片而安裝封口體27, 其係由圓形蓋板及其上部的正極端子25所構成,且1盆 部藏有安全閥機構;藉此製造。。 八 (8.本發明係鐘離子二次電池的效果) 本發明之鋰離子二次電池係由含有Si及第2元素之粒 子所構成’其巾該Si係每單位體積的容量比碳高;而該 2元素係具有與Si同程度大小的原子半徑;因為使用 少產生不可逆容量之負極活性物質材料,所以容量 ^ 的,離子二次電池大,而且因為粒子難以體積膨脹收縮: 不谷易微粉化,所以循環特性良好。 、、‘ 又,因為使用負極活性物質層與集電體之間的结人力 尚且能夠緩和負極活性物f材料的膨脹I㈣起的應二 本發明的_子二次電池用負極,所以能夠提供循環特性 優良且經濟的鋰離子二次電池。 [實施例] 以下,使用實施例及比較例而具體地說明本發明。 [實施例】:塗布負極活性物質材料而製造負 (集電體的製造) 、 在厚度為的電解銅制古河電工製Nc_ws箱、 ίΓΓ度Rz為M㈣,施行電鑛而製造具有突起部之 集電體。電鍍條件係如以下。 (a)粗面化處理的燒鑛在以銅呢施3、硫酸】吨/如 作為主2成刀之電解液中’不加溫而在電流密度為川、 2^im的範_視電解時間—當選擇,預先以可擇 到決疋之既疋的表面形狀之條件來進行陰極電解。 ⑻粗面化處理的平滑狀鍍銅(膠囊鍍):在以銅 34/49 201236249 7〇g/dm3、硫酸〗〇〇g/dm3作為主成分且液溫保持在4〇。[之 電解液中,於電流密度為5〜丨0A/dm2的範圍内,預先以視 (a)條件與得到決定之既定的表面形狀之電解時間而適當選 擇的條件來進行陰極電解。 進而,在該銅箔使用鎳及鋅形成無機被膜,且藉由使 用眾所周知的水溶液之陰極電解來進行鉻酸鹽處理而形成 奈米程度的厚度的被膜之後,浸潰在(曱基)丙烯醯氧系矽烷 偶合劑水;谷液來形成各防鑛處理層而作為集電體。 (負極活性物質材料的製造1) 作為負極活性物質材料,係將Si、Si-B、Si-P、Si-Fe、 Si-Ni系的奈米尺寸粒子使用圖2的電漿cVD裝置而製 造。原料係使用Si粉末及原子半徑為〇.〇9nm的B粉末、 原子半徑為O.llnm的P粉末、原子半徑為012ηηι的Fe粉 末 '原子半徑為〇.12nm的Ni粉末來調配適當的粉末。藉 由使該等的混合粉末乾燥而使用載體氣體連續地供給至在 反應室内所產生Ar氣的電漿中’來製造奈米尺寸粒子。 詳細地’係使用真空泵將反應室内排氣之後,導入Ac 氣且设為1大氣壓。重複3次該排氣及導入Ar氣而將反應 容器内的殘留空氣排氣。隨後’將Ar氣以13L/min的流量 導入反應容器内作為電漿氣體,且對高頻線圈施加交流電 壓’藉由高頻電磁場(頻率4MHz)來使其產生高頻電漿。此 時的板極電力係設為2〇kW。供給原料粉末之載體氣體係使 用l.OL/min的流速之Ar氣。 所得到的微粉末於製造後12小時施行用以防止粉塵爆 炸的微氧化處理之,然後使用過濾器回收。 (負極活性物質材料的製造2) 35/49 201236249 又,準備Si_B、SUP系之既定組成的合金熔融金屬作 為負極活性物質材料,且藉由眾所周知之使用氮氣的霧化 法進行微粉末化而得到Si-β、Si-P系的微米尺寸的活性物 質粒子。 (負極活性物質材料的製造3) 對所得到的負極活性物質材料,使用經加熱至18(TC的 怪溫槽施行大氣氧化處理來使其含有氧。 (負極活性物質組成的分析) 針對負極活性物質材料的2〜3成分,為了成分定量化 而進行使用溶解有材料的水溶液之ICP(高頻感應耦合電漿 發光光譜)分析。將其結果,以將材料整體的質量設作100 時之副成分的質量比率作為副成分濃度(mass%)而顯示在 表2。 (負極的製造) 對如上述準備之負極活性物質材料,混合1〇質量%的 碳黑作為導電材料,且使用内部經氮取代之球磨機進行混 合。將該混合粉末與作為黏接材料之聚醯亞胺以95 : 5的 比例混合之後,添加NMP(N_甲基-2·。比咯啶酮)作為溶劑且 充分地混煉’來得到負極塗布液。 將該負極塗布液’在集電體塗布lSvm的厚度,且於 300°C燒製1〇分鐘。隨後以使用輥壓機以成為2g/cm3的密 度之方式進行輥軋加工且沖切成為2cm2的圓盤狀而作為負 極。 [實施例1-1、1-2] 將藉由前述電漿法所合成之P濃度不同的2種類奈米 尺寸Si-P粒子作為活性物質材料而使用之負極,作為試驗 36/49 201236249 極而使用於電化學特性的評價。 [實施例1-3、丨_4] #實_ 1之奈米尺寸队 氧而成之Si-P-o粒子作為活性物質化處理而導入 試驗極而評價電化學特性。 、’、成之負極,作為 [實施例1-5] 將藉由前述霧化法所合成 化處理而“氧而叙泌〇粒子施行氧 之負極,作為試驗極而評價電化學特性物#材料而成 [實施例丨-6] 、將藉由前述魏法所合成之奈米 活性物質材料而使用負 e 子作為 性。 ㈣作為§极_評價電化學特 [實施例1-7] 將藉由前述電漿法所合成之奈米尺 活性物質材料而使用1粒子作為 性。彳洲使狀負極’作為試驗_評價電化學特 I貫施例1-8、1-9] 將實施例4〜5的純及si_Ni粒子進行氧化處理後之 e及Sl_Nl_〇粒子各自作為活性物質材料而使用之 不’作為試驗極而評價電化學特性。 、 [比較例1·1〜丨_3] 作為比較例’係將奈米尺寸Si單體粒子、奈米尺寸 粒子及微米尺寸Si_B粒子作為活性物質材料而使用之負 極,各自作為試驗極而使用於電化學特性的評價。 、 (石夕電極的電化學特性評價電池之製造) 37/49 201236249 使用上述矽薄膜板作為作用極,鋰金屬作為反極及參 照極,溶解有1 mol的LiPF0之碳酸伸乙酯+碳酸二乙酯(體 積比為1 : 1)的混合溶劑作為電解液而製成燒杯電池。 (石夕電極的電化學特性評價電池之製造) 將所得到之負極加工成為直徑20mm的圓盤狀且作為 電化學特性評價之作用極。又,使用鋰金屬作為反極及參 照極’溶解有lmo丨的LiPF6之碳酸伸乙酯+碳酸二乙酯(體 積比為1 : 1)的混合溶劑作為電解液,且將該等與作用極同 時放入燒杯而製成電化學特性評價電池。 (石夕電極的電化學特性之評價) 隨後,使用電化學特性評價電池進行用以評價充放電 性能之試驗。將在較低(|〇wer)方向(還原側)掃描作用極的電 位之過程稱為充電’而將在較高(highei<)方向(氧化側)掃描 作用極的電位之過程稱為放電。 首先’初次充放電係以〇丨CA,充電係進行至〇 〇2v(以 定電位到達G.G5CA為止),放電係進行至丨5V。第2循環 以後的充放電’充電係以〇 2CA進行至G.G2V(以定電位到 達0.05CA為止)’放電細G.2CA進行至1.5V。評價溫度 係25 C I用此種條件進行評價,從初次充放電的放電容 量循環與第5〇:域環的放電容量求取容量轉率。又,容 量維持率的定義如以下。 合里維持率-(第5Q循環的放電容量/初次循環的放電 容量)x】〇〇 表2顯不作為試驗極之負極的規格、試驗評價結果的 容量維持率。表所顯示之容量係㈣單位f量之容量。 38/49 201236249One or a mixture of two or more kinds of electrolytes composed of lithium salts such as LiCF3C03, LiC4F9S03, and LiN(CF3S02)2 is used. 32/49 201236249 The organic electrolyte is added to the solid electrolyte interface film which is effective on the surface of the negative electrode active material as an additive. It is a good example of the addition of a compound which can be reduced in the molecule when it is charged in an unsaturated medium. For example, ethyl carbonate (VC) and the like. Further, a solid plasma ion conductor can be used instead of the above-mentioned column. For example, a solid polymer = a sub-material impregnated electrolyte which can be used by mixing the above-mentioned salt by polyepoxy firing, polyepoxy firing, or polypolymer can be used. And the processing becomes gelation = and, also, a telluride, a _ compound, a bell oxyacid salt, Y i^iQ4_ui_u〇h, u3j> 〇4_Li4Si〇4, Li2SiS3, a body electrolyte must be S1S2, a vulcanization Material material as inorganic solid (7. Lithium ion secondary battery assembly) (4) A clock ion secondary battery is provided with a separator between the positive electrode and the negative electrode of the present invention to form a battery element. After that, after winding or laminating into a cylindrical or square battery case, an electrolyte is injected to serve as a clock ion secondary battery. η system 'this ringing ion secondary battery cup mAA negative electrode 1 ^ separator 丨 5, and according to the separator - negative electrode - compartment constitutes ::: sequence: layer configuration 'and positive side 〖3 is the inner side of her feng ^ And insert the 匕 into the battery can 9]. Therefore, the positive electrode 13 leads 21 and is connected to the positive electrode terminal 25', and the negative electrode 1 passes through the negative electrode battery can 19 so that the inside of the battery ion secondary battery η can be taken out in the battery can 19 by electric energy. external. Next, after the tank 9 is filled with the electrolyte 17 to cover the electrode group, the sealing body 27 is attached to the upper end (opening) of the battery can 33/49 201236249 19 via a ring-shaped insulating spacer, which is a circular cover plate and The upper positive electrode terminal 25 is formed, and a safety valve mechanism is housed in one of the bowl portions; . (8. Effect of the clock-ion secondary battery of the present invention) The lithium ion secondary battery of the present invention is composed of particles containing Si and a second element, and the Si system has a capacity per unit volume higher than that of carbon; The two elements have an atomic radius of the same size as Si; since the negative active material material which produces an irreversible capacity is used, the capacity of the ion secondary battery is large, and since the particles are difficult to expand and contract in volume: Therefore, the cycle characteristics are good. In addition, the negative electrode for the secondary battery of the present invention, which is capable of alleviating the expansion I (4) of the negative electrode active material f, can be provided by the use of the negative electrode active material layer and the current collector. An excellent and economical lithium ion secondary battery. [Examples] Hereinafter, the present invention will be specifically described using examples and comparative examples. [Examples]: A negative electrode active material was applied to produce a negative (manufacture of a current collector), and a Nc_ws box made of Fuchang Electric Co., Ltd. having a thickness of electrolytic copper, and an Rz of M (4) were used to produce an ore. Electric body. The plating conditions are as follows. (a) roughening of the burnt ore in the copper, 3, sulfuric acid, ton / as the main 2 knives in the electrolyte 'not warmed at the current density of Sichuan, 2 ^ im van _ _ electrolysis Time—When selected, cathodic electrolysis is carried out in advance on the condition of the shape of the surface to be determined. (8) Smooth copper plating (capsule plating) of roughening treatment: The copper foil 34/49 201236249 7〇g/dm3, sulfuric acid 〇〇g/dm3 as a main component and the liquid temperature was maintained at 4 Torr. [In the electrolytic solution, in the range of the current density of 5 to 丨0 A/dm2, the cathode electrolysis is carried out in advance under conditions which are appropriately selected depending on the conditions (a) and the electrolysis time for obtaining the predetermined surface shape. Further, the copper foil is formed by using nickel and zinc to form an inorganic film, and is subjected to chromate treatment using cathodic electrolysis of a well-known aqueous solution to form a film having a thickness of nanometer, and then impregnated with (mercapto) acrylonitrile. An oxygen-based decane coupling agent water; a valley liquid to form each anti-mine treatment layer as a current collector. (Production of Negative Electrode Active Material Material 1) As a negative electrode active material, Si, Si-B, Si-P, Si-Fe, and Si-Ni-based nanosized particles were produced using the plasma cVD apparatus of Fig. 2 . . As the raw material, a suitable powder was prepared using Si powder and B powder having an atomic radius of 〇. 9 nm, P powder having an atomic radius of 0.11 nm, and Fe powder having an atomic radius of 012 ηη 'Ni atom having an atomic radius of 〇.12 nm. The nanosized particles are produced by drying the mixed powder and continuously supplying the carrier gas to the plasma of the Ar gas generated in the reaction chamber. Specifically, after evacuating the reaction chamber using a vacuum pump, Ac gas was introduced and set to 1 atm. This exhaust gas was introduced three times and Ar gas was introduced to exhaust the residual air in the reaction vessel. Subsequently, Ar gas was introduced into the reaction vessel at a flow rate of 13 L/min as a plasma gas, and an alternating voltage was applied to the high-frequency coil to generate high-frequency plasma by a high-frequency electromagnetic field (frequency: 4 MHz). The plate power system at this time is set to 2 kW. The carrier gas system for supplying the raw material powder used an Ar gas having a flow rate of 1.OL/min. The obtained fine powder was subjected to micro-oxidation treatment for preventing dust explosion 12 hours after the production, and then recovered using a filter. (Manufacturing of Negative Electrode Active Material Material 2) 35/49 201236249 Further, an alloy molten metal having a predetermined composition of Si_B or SUP is prepared as a negative electrode active material, and is obtained by micronization by a known atomization method using nitrogen gas. Si-β, Si-P-based micron-sized active material particles. (Production of Negative Electrode Active Material Material 3) The obtained negative electrode active material material is subjected to atmospheric oxidation treatment using a temperature of 18 (TC) to contain oxygen. (Analysis of composition of negative electrode active material) The 2-3 (high-frequency inductively coupled plasma luminescence spectrum) analysis using an aqueous solution in which a material is dissolved is carried out for the quantification of the components, and the result is such that the mass of the entire material is set to 100. The mass ratio of the component is shown in Table 2 as the subcomponent concentration (mass%). (Production of Negative Electrode) For the negative electrode active material prepared as described above, 1% by mass of carbon black was mixed as a conductive material, and internal nitrogen was used. Mixing was carried out in a substituted ball mill. After mixing the mixed powder with polyimine as a bonding material in a ratio of 95:5, NMP (N-methyl-2·pyrrolidone) was added as a solvent and sufficiently The negative electrode coating liquid was kneaded to obtain a thickness of 1 Svm on the current collector, and fired at 300 ° C for 1 minute, and then used to achieve a density of 2 g/cm 3 by using a roll press. The rolling process was carried out, and the punching was performed into a disk shape of 2 cm 2 to obtain a negative electrode. [Examples 1-1 and 1-2] Two kinds of nanometer sizes Si- of different P concentrations synthesized by the above-described plasma method were used. The negative electrode used as the active material of the P particles was used as an evaluation of the electrochemical characteristics as the test 36/49 201236249. [Example 1-3, 丨_4] #实_1 Nit size team oxygen The Si-Po particles were introduced into the test electrode as an active material treatment, and the electrochemical characteristics were evaluated. The negative electrode was formed as [Example 1-5] The oxygenation was carried out by the above-described atomization method. The sputum sputum particles were subjected to the negative electrode of oxygen, and the electrochemical characterization material was evaluated as a test electrode [Example 丨-6], and the negative active material was used as the nanoactive material synthesized by the above-mentioned Wei method. (4) As a § pole _ evaluation of the electrochemistry [Example 1-7] Using the nanometer active material synthesized by the above-mentioned plasma method, 1 particle was used as the property. Evaluation of Electrochemical Specific Examples 1-8, 1-9] The pure and si_Ni particles of Examples 4 to 5 were The e and S1_Nl_〇 particles after the oxidation treatment were used as the active material, and the electrochemical characteristics were evaluated as the test electrode. [Comparative Example 1·1~丨_3] As a comparative example, the system was used as a comparative example. Each of the negative-sized Si monomer particles, the nano-sized particles, and the micro-sized Si-B particles used as an active material material was used as a test electrode for evaluation of electrochemical characteristics. (Evaluation of Electrochemical Characteristics of the Electroplating Electrode) 37/49 201236249 The above-mentioned tantalum film plate is used as the working electrode, lithium metal is used as the counter electrode and the reference electrode, and a mixed solvent of 1 mol of LiPF0 of ethyl carbonate + diethyl carbonate (volume ratio of 1:1) is dissolved. A beaker battery was prepared as an electrolyte. (Electrical Characteristics Evaluation of the Electroplating Electrode) The obtained negative electrode was processed into a disk shape having a diameter of 20 mm and used as a working electrode for evaluation of electrochemical characteristics. Further, lithium metal is used as a mixed solvent of a counter electrode and a reference electrode 'carbonate-extended ethyl ester + diethyl carbonate (volume ratio: 1:1) in which Lipol 6 of 1 mol is dissolved, and these are used as an electrolyte. At the same time, a beaker was placed to prepare an electrochemical evaluation battery. (Evaluation of Electrochemical Characteristics of Shixia Electrode) Subsequently, the battery was evaluated using electrochemical characteristics to evaluate the charge and discharge performance. The process of scanning the potential of the working electrode in the lower (|〇wer) direction (reduction side) is called charging', and the process of scanning the potential of the working electrode in the higher (highei) direction (oxidation side) is called discharging. First, the initial charge and discharge system is 〇丨CA, and the charging system is carried out until 〇2v (at a constant potential until G.G5CA), and the discharge system proceeds to 丨5V. The charge and discharge after the second cycle was charged to G 2CA to G.G2V (at a constant potential of up to 0.05CA). The discharge fine G.2CA was carried out to 1.5V. Evaluation temperature The system 25 C I was evaluated under such conditions, and the capacity conversion rate was obtained from the discharge capacity cycle of the first charge and discharge and the discharge capacity of the fifth ring: domain ring. Also, the capacity retention rate is defined as follows. Heli maintenance rate - (discharge capacity at the 5th cycle / discharge capacity at the first cycle) x] 〇〇 Table 2 shows the capacity retention rate of the test results and the test evaluation results. The capacity shown in the table is the capacity of (f) the unit f amount. 38/49 201236249
才料,實施例M〜用含有由S;所 素(P、Fe、Ni)的活性物質 广有第2凡 量維持率係提_之純,充放電梅環後的容 係近似其中鮮2子半徑 性物質的密物與活 確二^,。…、[-…,的結果’能夠 確-活性物貝材料含有氧分子者更佳。又,此時,導入氧 原子而引起m物質材料的平均粒徑增大u會對容量 維持率造成大的影響。 另一方面,能夠確認比較例】-2〜卜3之導入原子半徑 為不滿足丨(rA-r())/rG丨各0.]的關係之元素(B)時,負極的容量維 39/49 201236249 持率係大幅度地降低。 本實施例係顯示使用P、Fe、Ni 材料之第2元素,而且使用氧作為第活性物質 本發明的負極活性物質材料係不限定於此。作 只要至少原子半徑係滿足|〇,Α 為第U素, :,除了 p,、Ni以外,推測即便使用例 專,或是使用氟作為第3元素,亦能夠得 ^ 本實施例係騎燒鑛⑽賴作為集電體=、、二果。 突起面= 表面粗_ 相同傾向的結果。、 顺本實施例 [實施例2 :在集電體成膜而製造負極] (鋰離子二次電池用負極的製造1) 面,开=與Γ例1同樣的方法而得到之集電體的表 开/成 Si、s卜P、Si-As、Si-B、Si-N 系相出 6A 含 k、 物質層來製造轉子二次電池用負極。料而▲ '开,= 極活性物質層係使用觸媒化學氣相成長(CM‘裝^成^ 2以下條件製膜。首先,Si薄膜的製膜係使用單石夕燒氣 作為原料氣體’且使流量為2Gseem,將集電體溫度2耽、、 媒體溫度麵t;作為基本條件而且按_膜厚度而 5周整適當的製膜時間。 又,含有P作為第2元素時,係除了供給單矽烷,且 供給膦氣作為原料氣體,且變更流量為lQs_或以⑽。 同樣地’含有As作為第2元素時,係除了供給單矽院,且 供給胂氣lGSecm作為原料氣體,含有B時,係供給二石朋烧 40/49 201236249 氣丨Osccm作為原料氣體,含有n時,係供給氨氣⑴如“⑺ 作為原料氣體。 (鋰離子二次電池用負極的製造2) 在所彳于到之集電體的表面,添加氧作為第3元素時, 係藉由含有氧之Si的反應性濺鍍,形成Si_P_〇的組成之負 極活性物質層來製造鋰離子二次電池用負極。具體上,係 將氧含量不同之Si與P的基板進行濺鍍而形成所需比率= 活性物質。 ’ (鋰離子二次電池用負極的製造3) 對使用上述的Cat-CVD裝置而得到的負極,使用經加 熱至180°C之恆溫槽施行大氣氧化處理而使其含有氧。 [實施例2-1〜2-3] 在設置有突起部之集電體,使用Cat-CVD法改變p含 量及厚度來形成3種負極活性物質層而作為負極。 [實施例2-4] 在設置有突起部之集電體,使用Cat-CVD法形成含有 Si及P之負極活性物質層’進而使用恆溫槽施行氧化而作 為含有Si、P及0之負極。 [實施例2-5] 對實施例2-3的負極’使用恆溫槽施行氧化來形成含有 Si、P及0之負極活性物質層而作為負極。 [實施例2-6] 在設置有突起部之集電體,使用反應性賤艘來形成含 有Si、P及〇之負極活性物質層而作為負極。 [實施例2-7] 在設置有突起部之集電體,使用Cat-CVD法形成含有 41/49 201236249However, in Example M~, the active material containing S; (P, Fe, Ni) has a second maintenance ratio, and the capacity after charging and discharging the ring is approximated. The dense matter of the sub-radius material and the actual two. The result of ..., [-..., can be confirmed - the active material shell material preferably contains oxygen molecules. Further, at this time, introduction of an oxygen atom causes an increase in the average particle diameter of the substance m material, which greatly affects the capacity retention rate. On the other hand, when the elemental radius of the comparative example]-2 to 3 is not satisfied with the element (B) which does not satisfy the relationship of 丨(rA-r())/rG丨0.], the capacity dimension of the negative electrode is 39. /49 201236249 The holding rate is greatly reduced. In the present embodiment, the second element of the P, Fe, and Ni materials is used, and oxygen is used as the first active material. The negative electrode active material of the present invention is not limited thereto. As long as at least the atomic radius system satisfies |〇, Α is the U element, :, except for p, and Ni, it is estimated that even if the use case is used, or fluorine is used as the third element, it is possible to obtain this embodiment. Mine (10) Lai as a current collector =, two fruit. Protrusion surface = surface roughness _ the result of the same tendency. According to the present embodiment [Example 2: Production of a negative electrode in a current collector] (Production of a negative electrode for a lithium ion secondary battery), the surface of the current collector obtained by the same method as in Example 1 was opened. The surface of the Si, S, P, Si-As, Si-B, and Si-N phase 6A contains k and a substance layer to produce a negative electrode for a rotor secondary battery. ▲ 'Open, = very active material layer using catalyst chemical vapor growth (CM' installed into ^ 2 conditions below the film. First, the Si film production system using single stone gas as a raw material gas' Further, when the flow rate is 2 Gseem, the current collector temperature is 2 耽, and the medium temperature surface t is used as a basic condition, and the film formation time is appropriately set for 5 weeks according to the thickness of the film. Further, when P is contained as the second element, When the monoterpene is supplied and the phosphine gas is supplied as the material gas, and the flow rate is changed to 1Qs_ or (10). When As is contained as the second element, the supply of the helium gas is supplied as a raw material gas. In the case of B, it is supplied as a raw material gas, and when it contains n, it supplies ammonia gas (1) such as "(7) as a raw material gas. (Manufacture of negative electrode for lithium ion secondary battery 2) When oxygen is added as the third element to the surface of the current collector, the negative electrode active material layer having a composition of Si_P_〇 is formed by reactive sputtering using oxygen-containing Si to produce a lithium ion secondary battery. Negative electrode. Specifically, it is a different oxygen content. i and P substrates are sputtered to form a desired ratio = active material. ' (Production of negative electrode for lithium ion secondary battery 3) The negative electrode obtained by using the Cat-CVD apparatus described above is heated to 180 ° C. The constant temperature bath was subjected to atmospheric oxidation treatment to contain oxygen. [Examples 2-1 to 2-3] The collectors provided with the protrusions were subjected to a Cat-CVD method to change the p content and the thickness to form three types of anode activities. The material layer is used as the negative electrode. [Example 2-4] The current collector provided with the protrusions is formed by using a Cat-CVD method to form a negative electrode active material layer containing Si and P, and is oxidized using a constant temperature bath to contain Si. [Example 2-5] The negative electrode of Example 2-3 was oxidized using a constant temperature bath to form a negative electrode active material layer containing Si, P, and 0 as a negative electrode. [Example 2-6] In the current collector provided with the protrusions, a negative electrode active material layer containing Si, P, and ruthenium is formed as a negative electrode by using a reactive crucible. [Example 2-7] The current collector provided with the protrusions is Formed using Cat-CVD method containing 41/49 201236249
Si及As之負極活性物質層而作為負極。 [實施例2-8] 對實施例2-7的負極’使用恆溫槽施行氧化來形成含有 Si、P及Ο之負極活性物質層而作為負極。 [實施例2-9] 對與實施例2_〗不同之平滑表面的銅箔,進行粗面化處 理’且在雖具有突起部但是表面粗縫度較小的銅箱,使用 Cat-CVD法形成含有Si及P之負極活性物質層而作為負極。 [比較例2-1] 在設置有突起部之集電體,使用Cat-CVD法形成由Si 單體所構成之負極活性物質層而作為負極。 [比較例2-2] 在設置有突起部之集電體,使用Cat-CVD法形成含有 Si及B之負極活性物質層而作為負極。 [比較例2-3] 在設置有突起部之集電體,使用Cat-CVD法形成含有 Si及N之負極活性物質層而作為負極。 夕3 [比較例2-4] 在未設置有突起部之兩面平滑銅箔(Rz〗.5//m的 箔、未處理箔),使用Cat_CVD法形成含有.Si及p 活性物質層而作為負極。 、° (負極活性物質層組成的分析) 對所製造之負極的負極活性物質層的剖面,使 線微量分㈣(ΕΡΜΑ)進行分析,制ZAF修叫 ^ 3成分進行定量化。將其結果以副成分濃度的方式顯示 2。又,副成分濃度係顯示將構成層之成分整體的質=嗖作 42/49 201236249 100時,副成分的比率(mass%)。 (矽電極的電化學特性之評價) 使用與實施例1同樣的方法測定第50循環的容量維持 率。 (矽重量計量) 針對所製造的負極,從負極整體的重量,取得集電體(包 含突起部)之重量的差異作為矽的重量且將其結果顯示在表 表3The negative electrode active material layers of Si and As serve as a negative electrode. [Example 2-8] The negative electrode of Example 2-7 was oxidized using a constant temperature bath to form an anode active material layer containing Si, P and ruthenium as a negative electrode. [Example 2-9] A copper foil having a smooth surface different from that of Example 2_ was subjected to a roughening treatment, and a copper box having a projection but having a small surface roughness was formed by a Cat-CVD method. A negative electrode active material layer containing Si and P is used as a negative electrode. [Comparative Example 2-1] A negative electrode active material layer composed of a Si monomer was formed as a negative electrode by a Cat-CVD method on a current collector provided with a projection. [Comparative Example 2-2] A negative electrode active material layer containing Si and B was formed as a negative electrode by a Cat-CVD method on a current collector provided with a projection. [Comparative Example 2-3] A negative electrode active material layer containing Si and N was formed as a negative electrode by a Cat-CVD method on a current collector provided with a projection.夕3 [Comparative Example 2-4] A smooth copper foil (a foil of Rz.5/m, untreated foil) having no projections on both sides was formed, and a layer containing .Si and p active materials was formed by a Cat_CVD method. negative electrode. (Analysis of the composition of the negative electrode active material layer) The cross section of the negative electrode active material layer of the produced negative electrode was analyzed by linear fraction (4) (ΕΡΜΑ), and the ZAF repair component was quantified. The result is shown as 2 as a component concentration. Further, the subcomponent concentration indicates the ratio (mass%) of the subcomponent when the mass of the constituent elements of the entire layer is 嗖42/49 201236249 100. (Evaluation of Electrochemical Characteristics of Bismuth Electrode) The capacity retention rate at the 50th cycle was measured in the same manner as in Example 1. (矽 Weight measurement) For the negative electrode to be produced, the difference in weight of the current collector (including the protrusion) was obtained from the weight of the entire negative electrode as the weight of the crucible, and the result is shown in Table 3.
No. 集電體 表面 突起部 榘電體 Rz (μηι) 活性物質 層成分 膜厚度 (Mm) 副成分 濃度 (mass%) 矽質t (mg) 初次 放il;容量 (mAh/g) 第50循艰 放電容贷 (mAh/g) 容t 维待率 (%) 實施例 2-1 有 3 Si,Ρ 1 0.1 %P 0.004 3460 2510 73 實施例 2-2 有 3 Si, P 1 Ι.5%1) 0.019 3500 2850 81 贲施例 2-3 有 3 Si, Ρ 5 I.5%P 0.019 3570 2460 69 實施洌 2-4 有 3 Si, Ρ, 0 5 I.5%P, 45%0 0.019 2820 2660 94 實施則 2-5 有 3 Si, Ρ, 0 5 1.5%P, 0.7%O 0.019 3330 2580 77 實狍例 2-6 有 3 Si. Ρ, Ο 5 l.5%R 10%O 0.019 2930 2770 95 實施例 2-7 有 3 Si, As 5 l%As 0.019 3365 2350 70 實施例 2-8 有 3 Si, As, 0 5 l%As, 5%0 0.019 2640 2420 92 實施例 2-9 有 0.9 Si,P 1.5%P 0.001 3315 1490 45 比較例 2-1 有 3 Si 5 — 0.019 3500 1750 50 比較洌 2-2 有 3 Si. B 0.1 %B 0.0041 3050 1355 44 比蛟例 2-3 有 3 Si,N 1 0.1 %N 0.0039 2225 790 36 比較例 2-4 有 1.5 Si, P (剝離) l.5%P (製膜降件) — — - - 從以上的結果得知,相較於比較例2-1之具有只有由 Si所構成的活性物質層之負極,實施例2-1〜2-8之使用含 有第2元素(P、As)的活性物質層之負極,充放電50循環後 的容量維持率有大幅度地改善,其中該第2元素的原子半 43/49 201236249 從係近似S丨的原子半徑(〇·Π7ηηι)且滿足|(rA-r0)/r〇|S〇.l的 關係。 而且,從實施例2-2與實施例2-9之比較,能夠確認本 發明之負極活性物質層係藉由與表面粗糙度Rz充分大的集 電體所形成之組合,顯著地提升放電容量及容量維持率, 且此夠更進一步提升充放電循環特性。儘管相較於比較例 2·】’實施例2-9的負極之膜厚度及矽質量係較少而只有約 半’但是具有不遜於比較例2_ι的負極的放電容量及容量 維持率。 ^又’從實施例2-4、2-6、2-8的結果,能夠確認活性物 為層έ有氧者,容量維持率為更高,乃是較佳。從實施例 的結果,能夠確認即便氧的含量為〇7質量%,亦能夠 發揮充分的效果。 卜另一方面,從比較例2-2〜2-3,能夠確認導入原子半 ,,不滿足丨(rA-丨.〇)/r〇S〇.l的關係之元素(Β、Ν)時,負極的 谷里維持率會大幅度地降低。 ^又,從比較例2_4的結果得知,在集電體的表面未形成 突起部時,無法使集電體載持負極活性物質層。 本實施例係顯示使用P、As作為構成負極活性物質層 之第2元素,而且使用氧作為第3 ^素之情況但是本發 明的負極係不限定於此。作為第2元素,只要至少原子半 徑係滿足|(rA-r〇)/r〇|$〇.l的關係之元素即可,除了 p、八3、 外,推測即便使用例如Fe、Ni、〇、Co、Cu鲎, — 哥’或疋使用 氟作為第3元素’亦能夠得到同樣的結果。 44/49 本實施例係施行燒鍍及膠囊鍍作為集電體的粗面化之 手法,但是本發明之集電體的突起之形成方法係不限定= 201236249 =只要能夠在集電體的表面形成具有既定表面粗糖度的 部之安定的獅之手法,推啦㈣得到與本實施例 相同傾向的結果。 以上’已說明本發_触實施職,但是本發明係 被如此的例子限定’只要是該業者,缺可在本發明所 =的技術思想_想出各種的變更例或修正例,應瞭解 ^4亦當然屬於本發明的技術範圍。 ’、 【圖式簡單說明】 -個!^係顯示第1實施形態之娜子二次電池用負極的 個例子之剖面模式圖。 圖2係顯示奈米尺寸粒子的製造裝置之圖。 之圖圖3軸科造第1實卿㈣1極所使用之混合機 之圖圖4軸示製造第1實施形態的負極所㈣之塗布機 係顯示第2實施形態之轉子二次電池用負_ j十之剖面模式圖。 面模=圖6係顯示本發明之瓣子二次電池的—個例子之剖 【主要元件符號說明】 負極 3 活性物質材料 4 導電材料 5 活性物質層 /: 黏接材料 7 突起部 45/49 201236249 9 集電體 11 鋰離子二次電池 13 正極 15 隔板 17 電解質 19 電池罐 21 正極導線 23 負極導線 25 正極端子 27 封口體 31 奈米尺寸粒子製造裝置 33 反應室 35 原料粉末供給口 37 原料粉末 39 屏蔽氣體供給口 41 屏蔽氣體 42 載體氣體 43 南頻線圈 45 南頻電源 47 電漿 49 過濾器 53 混合機 55 塗布液 57 塗布液原料 59 塗布機 61 負極 46/49 201236249 63 65 67 負極活性物質層 突起部 負極集電體 47/49No. Collector surface protrusion 榘Electrical body Rz (μηι) Active material layer component Film thickness (Mm) Subcomponent concentration (mass%) Tannin t (mg) Initial release il; Capacity (mAh/g) 50th Hard Capacitance Credit (mAh/g) Capacity t Waiting Rate (%) Example 2-1 has 3 Si, Ρ 1 0.1 %P 0.004 3460 2510 73 Example 2-2 has 3 Si, P 1 Ι.5% 1) 0.019 3500 2850 81 贲Example 2-3 has 3 Si, Ρ 5 I.5%P 0.019 3570 2460 69 Implementation 洌2-4 There are 3 Si, Ρ, 0 5 I.5%P, 45%0 0.019 2820 2660 94 Implementation 2-5 with 3 Si, Ρ, 0 5 1.5%P, 0.7%O 0.019 3330 2580 77 Example 2-6 has 3 Si. Ρ, Ο 5 l.5%R 10%O 0.019 2930 2770 95 Example 2-7 with 3 Si, As 5 l%As 0.019 3365 2350 70 Example 2-8 with 3 Si, As, 0 5 l% As, 5% 0 0.019 2640 2420 92 Example 2-9 There are 0.9 Si, P 1.5% P 0.001 3315 1490 45 Comparative Example 2-1 There are 3 Si 5 — 0.019 3500 1750 50 Comparison 洌 2-2 There are 3 Si. B 0.1 % B 0.0041 3050 1355 44 Comparative Example 2-3 3 Si,N 1 0.1 %N 0.0039 2225 790 36 Comparative Example 2-4 1.5 Si, P (peeling) l.5% P (film-forming lowering) — — — - From the above results The negative electrode of the active material layer containing the second element (P, As) was used in Examples 2-1 to 2-8 as compared with the negative electrode having the active material layer composed only of Si in Comparative Example 2-1. The capacity retention rate after 50 cycles of discharge is greatly improved, wherein the atomic half of the second element 43/49 201236249 is approximately the atomic radius of S丨 (〇·Π7ηηι) and satisfies |(rA-r0)/r〇 |S〇.l relationship. Further, from the comparison between Example 2-2 and Example 2-9, it was confirmed that the negative electrode active material layer of the present invention significantly increases the discharge capacity by the combination of the current collector having a sufficiently large surface roughness Rz. And the capacity retention rate, and this is enough to further improve the charge and discharge cycle characteristics. Although the film thickness and the ruthenium mass of the negative electrode of Comparative Example 2 to Example 2-9 were small, only about half of the negative electrode had a discharge capacity and a capacity retention ratio which were not inferior to those of Comparative Example 2. Further, from the results of Examples 2-4, 2-6, and 2-8, it was confirmed that the active material was a layer aerobic, and the capacity retention ratio was higher, which was preferable. From the results of the examples, it was confirmed that a sufficient effect can be exhibited even when the oxygen content is 〇7 mass%. On the other hand, from the comparative examples 2-2 to 2-3, it was confirmed that the atomic half was introduced, and the element (Β, Ν) which did not satisfy the relationship of 丨(rA-丨.〇)/r〇S〇.l was confirmed. The valley maintenance rate of the negative electrode is greatly reduced. Further, from the results of Comparative Example 2_4, when the projections were not formed on the surface of the current collector, the current collector was not allowed to carry the negative electrode active material layer. In the present embodiment, P and As are used as the second element constituting the negative electrode active material layer, and oxygen is used as the third element. However, the negative electrode of the present invention is not limited thereto. As the second element, an element having a relationship in which at least the atomic radius satisfies |(rA-r〇)/r〇|$〇.l may be used, and it is presumed that, for example, Fe, Ni, and yttrium are used, except for p and 八3. , Co, Cu鲎, — Brother or 疋 use fluorine as the third element' can also achieve the same result. 44/49 In this embodiment, baking and capsule plating are performed as a method of roughening the current collector, but the method of forming the protrusion of the current collector of the present invention is not limited = 201236249 = as long as it can be on the surface of the current collector A method of forming a stable lion having a predetermined surface roughness is obtained, and the result of the same tendency as in the present embodiment is obtained by pushing (4). The above has described the present invention, but the present invention is limited to such an example. As long as it is the industry, the technical idea of the present invention is not available. Various modifications or corrections are conceivable, and it should be understood that ^ 4 of course also falls within the technical scope of the present invention. Illustratively, a schematic cross-sectional view of an example of a negative electrode for a nano battery for a secondary battery according to the first embodiment is shown. Fig. 2 is a view showing a manufacturing apparatus of nano-sized particles. FIG. 3 is a view showing a mixer used in the first embodiment of the first embodiment of the present invention. FIG. 4 is a view showing that the coating machine of the negative electrode according to the first embodiment is used to display the negative electrode for the secondary battery of the second embodiment. j ten section mode diagram. Fig. 6 is a cross-sectional view showing an example of the valve secondary battery of the present invention. [Main element symbol description] Negative electrode 3 Active material 4 Conductive material 5 Active material layer /: Adhesive material 7 Projection portion 45/49 201236249 9 Current collector 11 Lithium ion secondary battery 13 Positive electrode 15 Separator 17 Electrolyte 19 Battery can 21 Positive electrode lead 23 Negative electrode lead 25 Positive terminal 27 Sealing body 31 Nano-sized particle manufacturing device 33 Reaction chamber 35 Raw material powder supply port 37 Raw material Powder 39 Shielding gas supply port 41 Shielding gas 42 Carrier gas 43 MF coil 45 South frequency power source 47 Plasma 49 Filter 53 Mixer 55 Coating liquid 57 Coating liquid material 59 Coating machine 61 Negative electrode 46/49 201236249 63 65 67 Negative electrode activity Material layer protrusion negative electrode current collector 47/49