TW201219891A - Serial rolls, and manufacturing method and manufacturing system for liquid crystal display element - Google Patents
Serial rolls, and manufacturing method and manufacturing system for liquid crystal display element Download PDFInfo
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- TW201219891A TW201219891A TW100131562A TW100131562A TW201219891A TW 201219891 A TW201219891 A TW 201219891A TW 100131562 A TW100131562 A TW 100131562A TW 100131562 A TW100131562 A TW 100131562A TW 201219891 A TW201219891 A TW 201219891A
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- liquid crystal
- film
- optical
- crystal panel
- optical film
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- 239000004973 liquid crystal related substance Substances 0.000 title claims abstract description 176
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 239000010408 film Substances 0.000 claims abstract description 242
- 239000012788 optical film Substances 0.000 claims abstract description 158
- 230000003287 optical effect Effects 0.000 claims description 133
- 239000012790 adhesive layer Substances 0.000 claims description 43
- 238000005520 cutting process Methods 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 239000002994 raw material Substances 0.000 claims description 24
- 238000004804 winding Methods 0.000 claims description 18
- 239000010410 layer Substances 0.000 claims description 7
- 239000000284 extract Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims 1
- 239000012528 membrane Substances 0.000 claims 1
- 230000010287 polarization Effects 0.000 abstract description 3
- 238000003475 lamination Methods 0.000 abstract 2
- 230000007547 defect Effects 0.000 description 25
- 238000007689 inspection Methods 0.000 description 25
- 238000000034 method Methods 0.000 description 19
- 238000010521 absorption reaction Methods 0.000 description 17
- 230000001681 protective effect Effects 0.000 description 11
- 238000012545 processing Methods 0.000 description 8
- 239000004372 Polyvinyl alcohol Substances 0.000 description 7
- 229920002451 polyvinyl alcohol Polymers 0.000 description 7
- 238000005259 measurement Methods 0.000 description 5
- 238000004381 surface treatment Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 229920002284 Cellulose triacetate Polymers 0.000 description 2
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- MMOXZBCLCQITDF-UHFFFAOYSA-N N,N-diethyl-m-toluamide Chemical compound CCN(CC)C(=O)C1=CC=CC(C)=C1 MMOXZBCLCQITDF-UHFFFAOYSA-N 0.000 description 1
- 208000002599 Smear Layer Diseases 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 239000010977 jade Substances 0.000 description 1
- -1 polyethylene terephthalate Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000000475 sunscreen effect Effects 0.000 description 1
- 239000000516 sunscreening agent Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000035922 thirst Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00634—Production of filters
- B29D11/00644—Production of filters polarizing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/0073—Optical laminates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
- B32B37/20—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
- B32B37/203—One or more of the layers being plastic
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
- B32B2038/045—Slitting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
- B32B2038/166—Removing moisture
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
- B32B2041/04—Detecting wrong registration, misalignment, deviation, failure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/02—Temperature
- B32B2309/027—Ambient temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/04—Time
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/14—Velocity, e.g. feed speeds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/202—LCD, i.e. liquid crystal displays
-
- G02B1/105—
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F2202/00—Materials and properties
- G02F2202/28—Adhesive materials or arrangements
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Ophthalmology & Optometry (AREA)
- Mechanical Engineering (AREA)
- Liquid Crystal (AREA)
- Polarising Elements (AREA)
- Laminated Bodies (AREA)
Abstract
Description
201219891 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種連續輥與液晶顯示元件之製造方法及 製造系統’該連續輥藉由捲繞長條之光學膜積層體而形 成’該長條之光學膜積層體係將至少包含偏光膜之光學功 能膜、黏著層、承載膜依該順序積層而成,上述連續輥用 於抽出上述光學膜積層體且經由上述黏著層而使上述光學 功能膜貼合於液晶面板之表面。 【先前技術】 先刖,貼合於液晶面板之表面之光學功能膜係於預先沖 裁為與液晶面板對應之尺寸之狀態下捆包,且自光學功能 膜製造廠商搬送至面板加工廠商。於為包含偏光臈之光學 功能膜之情形時,因偏光膜具有吸濕性,故藉由於濕度相 對較低之環境下進行沖裁及脫氣、捆包,且於即將貼合於 液晶面板之前將光學功能膜開封,可防止因外部之渴^之 影響而導致偏光膜之品質劣化。x’提出有為防止偏:膜 捲曲而調整偏光膜之含水率(例如專利文獻”。 另一方面,作為液晶顯示元件之製造方法,提出有以下 方法:自藉由捲繞包含光學功能膜之長條之光學膜積層體 而形成之連續輥中抽出上述光學膜積層體,藉由切斷成特 疋尺寸而形成單片之光學功能膜’使該光學功能膜貼合於 液晶面板之表面(例如專利文獻2)。於此種輥式貼合系统 中,即便以捆包之狀態交付連續報, 、 案B ““ 。輥於將該連續輥開封且 ⑽統令後,只要無特別情況,則於連續輕暴露於空201219891 VI. Description of the Invention: Technical Field The present invention relates to a method and a manufacturing system for manufacturing a continuous roll and a liquid crystal display element. The continuous roll is formed by winding a long optical film laminate. The optical film layering system is characterized in that an optical functional film, an adhesive layer, and a carrier film including at least a polarizing film are laminated in this order, and the continuous roll is used for extracting the optical film laminate and the optical functional film is passed through the adhesive layer. It is attached to the surface of the liquid crystal panel. [Prior Art] The optical functional film attached to the surface of the liquid crystal panel is bundled in a state of being preliminarily punched to have a size corresponding to the liquid crystal panel, and is transported from the optical functional film manufacturer to the panel manufacturer. In the case of an optical functional film containing a polarizing iridium, since the polarizing film is hygroscopic, it is punched, degassed, and bundled in an environment where the humidity is relatively low, and is applied immediately before the liquid crystal panel. The optical functional film is unsealed to prevent degradation of the quality of the polarizing film due to external thirst. In the case of the liquid crystal display element, a method of manufacturing a liquid crystal display element has been proposed. The optical film laminate is taken out from a continuous roll formed by a long optical film laminate, and is formed into a monolithic optical functional film by cutting into a special size. The optical functional film is bonded to the surface of the liquid crystal panel ( For example, Patent Document 2). In such a roll bonding system, even if a continuous report is delivered in a bundled state, Case B "". After the roller is unsealed and (10) is ordered, as long as there is no special case, Then in a continuous light exposure to the air
S 15852〗 .<j〇c 201219891 氣中之狀態下使用至自該連續輥中全部抽出光學膜積層體 為止。 先前技術文獻 專利文獻 專利文獻1:日本專利特開2005-326531號公報 專利文獻2:曰本專利特開2〇〇7_14〇〇46號公報 【發明内容】 發明所欲解決之問題 於如上述之輥式貼合系統中,具有吸濕性之偏光膜長時 間地暴露於空氣中直至自連續輥中全部抽出光學膜積層體 為止。因此,存在以下問題:包含該偏光膜之光學膜積層 體之含水量增加而變形,從而光學功能膜之品質劣化。 又,於輥式貼合系統中,於安裝有連續輥之系統内搬立 液晶面板,使自連續輥中抽出之光學膜積層體所包含的; 學功能膜於該系統内貼合於液晶面板。因存在液晶面板【 靜電之影響而破損之情形,故理想的是於濕潤環境下搬玉 液晶面板》然而,於此種濕潤環境之系統中,因安裝於言 系統内之連續輥之周圍之濕度變高,故存在以下問題 學膜積層體之含水量容易增加,從而容易產生因光學⑽ 層體之變形而導致之光學功能膜之品質劣化。 、 進而,於捲繞成捲狀之光學膜積層體中,因其寬声方^ 之兩端部始終暴露於空氣中,故存在以下情形:於^❸ 膜吸收空氣中所含之水分,從而該_㈣伏^ 形為波紋之狀態。純用如此兩端部㈣之光學膜積^ 158521.doc .S 15852 〗 .<j〇c 201219891 Use in the state of gas to extract all of the optical film laminate from the continuous roll. CITATION LIST Patent Literature Patent Literature 1: JP-A-2005-326531 Patent Document 2: Japanese Patent Laid-Open Publication No. Hei No. Hei. No. Hei. In the roll bonding system, the hygroscopic polarizing film is exposed to the air for a long time until the optical film laminate is completely withdrawn from the continuous roll. Therefore, there is a problem in that the water content of the optical film laminate including the polarizing film is increased and deformed, so that the quality of the optical functional film is deteriorated. Further, in the roll bonding system, the liquid crystal panel is held in a system in which a continuous roll is attached, and the optical film laminate which is taken out from the continuous roll is included; the functional film is bonded to the liquid crystal panel in the system. . Due to the presence of a liquid crystal panel [damage due to the influence of static electricity, it is desirable to move the jade liquid crystal panel in a humid environment.] However, in such a humid environment, the humidity is applied around the continuous roller installed in the system. When the temperature is high, the water content of the film laminate is likely to increase, and the quality of the optical functional film due to deformation of the optical layer (10) is likely to be deteriorated. Further, in the optical film laminate wound in a roll shape, since both ends of the wide sound side are always exposed to the air, there is a case where the film absorbs moisture contained in the air, thereby The _(four) volts are in the state of corrugation. Purely use the optical film product of the two ends (four) ^ 158521.doc.
S 201219891 而不將該光學膜積層體所包含之光學功能膜之兩端部剪掉 地貼合於液晶面板之情形時,存在如下問題:於該兩端部 的光學功能膜與液晶面板之間容易產生氣泡。 本發明係鑒於上述實際情況而完成者,其目的在於提供 一種被用於輥式貼合系統中且防止可光學膜積層體變形之 連續輥與液晶顯示元件之製造方法及製造系統。又,本發 明之目的在於提供一種被用於輥式貼合系統中且可對液晶 面板良好地貼合光學功能膜之連續輥與液晶顯示元件之製 造方法及製造系統。 解決問題之技術手段 本發明之連續輥之特徵在於:其係藉由捲繞長條之光學 膜積層體而形《’該長條之光學膜積層料將至少包含偏 光膜之光學功能膜、黏著層、承制依該順序積層而成, 上述連續輥用於抽出上述光學膜積層體且經由上述黏著層 而使上述光學功能膜貼合於液晶面板之表面;且上述連續 輥係於溫度為23±5t且濕度為35〜80%之環境下使用,且 調整為於該環境下開始上述光學膜積層體之抽出時之該光 學膜積層體每1 m2的含水量成為7.8 g以下。 江根據本發明,將於溫度為23土5°C且濕度為35〜80%之環 境下被用於親式貼合系統中之連續報調整至開始自該連續 輥中抽出光學膜積層體時的該光學膜積層體每ι^之含水 二成為7’8 g以下’藉此於自連續報中全部抽出光學膜積層 體之前,可有效地防止包含偏光膜之光學膜積層體之含水S 201219891 When the both ends of the optical functional film included in the optical film laminate are not bonded to the liquid crystal panel, there is a problem in that between the optical functional film at both ends and the liquid crystal panel It is easy to generate bubbles. The present invention has been made in view of the above circumstances, and an object thereof is to provide a method and a manufacturing system for a continuous roll and a liquid crystal display element which are used in a roll bonding system and which prevent deformation of an optical film laminate. Further, an object of the present invention is to provide a method and a system for producing a continuous roll and a liquid crystal display element which are used in a roll bonding system and which can bond an optical functional film to a liquid crystal panel. Means for Solving the Problem The continuous roll of the present invention is characterized in that it is formed by winding a long optical film laminate. The optical film laminate of the strip will contain at least an optical functional film of a polarizing film and adhesion. The layer and the support are laminated in this order, and the continuous roll is used for extracting the optical film laminate and bonding the optical functional film to the surface of the liquid crystal panel via the adhesive layer; and the continuous roll is at a temperature of 23 When the optical film laminate is extracted in an environment of ±5 t and the humidity is 35 to 80%, the water content per 1 m 2 of the optical film laminate is 7.8 g or less. According to the present invention, the continuous report used in the pro-bonding system in an environment having a temperature of 23 ± 5 ° C and a humidity of 35 to 80% is adjusted until the optical film laminate is taken out from the continuous roll. The optical film laminate has a water content of 7'8 g or less per ι^, thereby effectively preventing the water of the optical film laminate including the polarizing film before the optical film laminate is completely extracted from the continuous report.
里增加而變形D 15852] .doc 201219891 又,即便為於濕度為80%以下之某種程度上較高之範圍 内使用連續輥之情形時,亦可防止光學膜積層體變形。因 此,即便為於濕潤環境下搬送液晶面板之情形時,亦可有 效地防止因該濕度之影響而導致光學膜積層體變形。 本發明之液晶顯示元件之製造方法之特徵在於:該液晶 顯示元件包含液晶面板、及貼合於上述液晶面板之表面之 光學功能膜;且該液晶顯示元件之製造方法包括貼合步 驟’該貼合步驟係自藉由捲繞長條之光學膜積層體而形成 的連續輥中抽出上述光學膜積層體,該長條之光學膜積層 體係將至少包含偏光膜之光學功能膜、黏著層、承載膜依 該順序積層而成,且經由上述黏著層使上述光學功能膜貼 合於液晶面板之表面;上述連續輥係於溫度為23±5£>c且濕 度為35〜80%之環境下使用,且調整為於該環境下開始上 :光學膜積層體之抽出時之該光學膜積層體每i瓜2的含水 量成為7.8 g以下。 ^康本毛月將於溫度為23±5°C且濕度為35〜80%之環 兄下被用於輥式貼合系統中之連續輥調整至開始自該連續 ^中抽出光學膜積層體時的該光學膜積層體每1爪2之含水 ^ί7·8 ^下’藉此於自連龍中全部抽出光學膜積層 旦辦Γ ’可有效地防止包含偏光膜之光學膜積層體之含水 里增加而變形。 > 又,即便為於溻唐兔s 内使用、… 以下之某種程度上較高之範· η使用連續輥之情形砗 此,& π 、,亦可防止光學膜積層體變形。g 即便為於濕潤if p , 、兄搬送液晶面板之情形時,亦可孝 158521.doc 201219891 效地防止因該濕度之影響而使光學膜積層體變形。 較佳為上述連續輥經過於濕度為40%以下之環境下保管 12小時以上之步驟後’調整為上述光學膜積層體每1 m2之 含水量成為7.8 g以下。 根據本發明,藉由將連續輥於濕度為40%以下之環境下 保官12小時以上,而可使捲繞成捲狀之光學膜積層體充分 乾燥,從而可調整為光學膜積層體每1 m2之含水量成為7.8 g以下。藉此,可進一步有效地防止光學膜積層體變形。 亦可為,上述連續輥藉由捲繞上述光學膜積層體而形 成,上述光學膜積層體係藉由將長條原料片材切成與長方 形狀之上述液晶面板之短邊或長邊對應之寬度而獲得;自 上述連續輥中抽出上述光學膜積層體,將該光學膜積層體 中之至〉、上述光學功能膜切斷成與上述液晶面板之長邊或 短邊對應之長度後,經由上述黏著層使上述光學功能膜貼 合於液晶面板之表面。 根據本發明’自連續親中抽出藉由將長條原料片材切成 與長方形狀之液晶面板之短邊或長邊對應之寬度而獲得的 光學膜積層體,且將該光學膜積層體令之至少光學功能膜 切斷成與液晶面板之長邊或短邊對應之長度,藉此可形成 與液晶面板對應之形狀之光學功能膜,且可使該光學功能 膜貼合於液晶面板之表面。如此即便於不將光學膜積層體 所包含之光學功能膜的寬度方向之兩端部切掉地使光學功 能膜貼合於液晶面板之情形時,亦可防止該兩端部之變 形,因此可防止於該兩端部的光學功能膜與液晶面板之間Addition and deformation D 15852] .doc 201219891 Further, even when a continuous roll is used in a range where the humidity is 80% or less, the optical film laminate can be prevented from being deformed. Therefore, even when the liquid crystal panel is transported in a humid environment, it is possible to effectively prevent the optical film laminate from being deformed by the influence of the humidity. A method of manufacturing a liquid crystal display device of the present invention is characterized in that the liquid crystal display device comprises a liquid crystal panel and an optical functional film attached to a surface of the liquid crystal panel; and the method of manufacturing the liquid crystal display device comprises a bonding step The step of extracting the optical film laminate from a continuous roll formed by winding a long optical film laminate, the optical film laminate system comprising at least a polarizing film, an optical functional film, an adhesive layer, and a carrier The film is laminated in this order, and the optical functional film is bonded to the surface of the liquid crystal panel via the adhesive layer; the continuous roll is in an environment having a temperature of 23±5£>c and a humidity of 35 to 80%. It is used and adjusted to start in this environment: when the optical film laminate is taken out, the water content of the optical film laminate is 7.8 g or less per μ. ^Kangben Maoyue will be used in the continuous roll adjustment in the roll-fit system at a temperature of 23±5°C and a humidity of 35~80% until the optical film laminate is extracted from the continuous film. When the optical film laminate is at a water content of 1 to 2, the optical film is deposited in the self-linking film to effectively prevent the water contained in the optical film laminate including the polarizing film. Increased and deformed. > Further, even if it is used in the Sui and Tang dynasties, the following is a case where a high-speed η uses a continuous roll, and & π can prevent deformation of the optical film laminate. g Even if it is wet if p, when the brother transports the LCD panel, it can also be used to prevent the optical film laminate from being deformed due to the influence of the humidity. Preferably, the continuous roll is stored in an environment having a humidity of 40% or less for 12 hours or more, and then the water content per 1 m 2 of the optical film laminate is adjusted to be 7.8 g or less. According to the present invention, the optical film laminate wound in a roll shape can be sufficiently dried by maintaining the continuous roll in an environment having a humidity of 40% or less for 12 hours or more, thereby being adjusted to each of the optical film laminates. The water content of m2 is 7.8 g or less. Thereby, deformation of the optical film laminate can be further effectively prevented. The continuous roll may be formed by winding the optical film laminate, and the optical film build-up system may cut the long raw material sheet into a width corresponding to a short side or a long side of the rectangular liquid crystal panel. Obtaining; extracting the optical film laminate from the continuous roll, and cutting the optical film into a length corresponding to a long side or a short side of the liquid crystal panel; The adhesive layer bonds the optical functional film to the surface of the liquid crystal panel. According to the present invention, an optical film laminate obtained by cutting a long raw material sheet into a width corresponding to a short side or a long side of a rectangular liquid crystal panel is extracted from a continuous parent, and the optical film is laminated At least the optical functional film is cut into a length corresponding to a long side or a short side of the liquid crystal panel, whereby an optical functional film having a shape corresponding to the liquid crystal panel can be formed, and the optical functional film can be attached to the surface of the liquid crystal panel . When the optical functional film is bonded to the liquid crystal panel without cutting off both end portions in the width direction of the optical functional film included in the optical film laminate, the deformation of the both end portions can be prevented. Preventing between the optical functional film at both ends and the liquid crystal panel
I58521.doc , S 201219891 產生氣泡’且可對液晶面板良好地貼合光學功能膜β 亦可為’上述連續輥藉由如下而形成:對藉由將長條原 料片材切成與長方形狀之上述液晶面板之短邊或長邊對應 之寬度而獲得的上述光學膜積層體,於將除上述承載膜以 外之上述光學功能膜及上述黏著層切斷成與上述液晶面板 之長邊或短邊對應之長度之狀態下進行捲繞;自上述連續 報中抽出上述光學膜積層體,且經由上述黏著層使上述光 子功此膜貼合於液晶面板之表面。 根據本發明’對藉由將長條原料片材切成與長方形狀之 液晶面板之短邊或長邊對應之寬度而獲得之光學膜積層 體’將除上述承載膜以外之上述光學功能膜及上述黏著層 切斷成與上述液晶面板之長邊或短邊對應之長度,藉此可 形成與液晶面板對應之形狀之光學功能膜,且可使該光學 功月b膜貼合於液晶面板之表面。如此即便於不將光學膜積 層體所包含之光學功能膜之寬度方向之兩端部切掉地使該 光學功能膜貼合於液晶面板之情形時,亦可防止該兩端部 之變形’因此可防止於該兩端部的光學功能膜與液晶面板 之間產生氣泡,從而可對於液晶面板良好地貼合光學功能 膜。 本發明之液晶顯示元件之製造系統之特徵在於:該液晶 顯示元件包含液晶面板、及貼合於上述液晶面板之表面之 光予功此獏;且上述液晶顯示元件之製造系統包括貼合裝 置D亥貼s裝置係自藉由捲繞長條之光學膜積層體而形成 的連續輥中抽出上述光學膜積層體,該長條之光學膜積層 158521.doc 201219891 體係將至^包含偏光膜之光學功能膜、黏著層、承載膜依 /貭序積層而成’且,㈣±述黏著層使上述光學功能膜貼I58521.doc , S 201219891 A bubble is generated and the optical functional film β can be well bonded to the liquid crystal panel. The above continuous roll can be formed by cutting the long raw material sheet into a rectangular shape. The optical film laminate obtained by the width of the short side or the long side of the liquid crystal panel is formed by cutting the optical functional film and the adhesive layer other than the carrier film into a long side or a short side of the liquid crystal panel Winding is performed in a state corresponding to the length; the optical film laminate is taken out from the continuous report, and the photonic work film is bonded to the surface of the liquid crystal panel via the adhesive layer. According to the present invention, the optical film laminated body obtained by cutting the long raw material sheet into a width corresponding to the short side or the long side of the rectangular liquid crystal panel, the optical functional film other than the above-mentioned carrier film and The adhesive layer is cut into a length corresponding to a long side or a short side of the liquid crystal panel, whereby an optical functional film having a shape corresponding to the liquid crystal panel can be formed, and the optical power b film can be bonded to the liquid crystal panel. surface. When the optical functional film is bonded to the liquid crystal panel without cutting off both end portions in the width direction of the optical functional film included in the optical film laminate, the deformation of the both end portions can be prevented. It is possible to prevent bubbles from being generated between the optical functional film at both end portions and the liquid crystal panel, and the optical functional film can be favorably bonded to the liquid crystal panel. The manufacturing system of the liquid crystal display device of the present invention is characterized in that the liquid crystal display element includes a liquid crystal panel and light bonded to the surface of the liquid crystal panel; and the manufacturing system of the liquid crystal display element includes the bonding device D The device is obtained by extracting the optical film laminate from a continuous roll formed by winding a long optical film laminate. The optical film laminate of the long film is 158521.doc 201219891 The system includes the optical film including the polarizing film. The functional film, the adhesive layer, and the carrier film are laminated according to the order of the film, and (4) ± the adhesive layer causes the above optical functional film to be attached
合於液晶面板之表&·H 衣面’且上述連續輥係於溫度為23 士 5〇c且 “度為35 80/。之%境下使用,且調整為於該環境下開始 上述光學膜積層體之抽出時之該光學膜積層體每^瓜2之含 水量成為7.8 g以下。 較佳為上述連續輥經過於濕度為4〇%以下之環境下保管 12小時以上之步驟後,調整為上述光學膜積層體每】^之 含水量成為7.8 g以下。 亦可為,上述連續輥藉由捲繞上述光學膜積層體而形 成,上达光學膜積層體係藉由將長條原料片材切成與長方 ^狀之上述液Ba面板之短邊或長邊對應之寬度而獲得;自 上述連續輥中抽出上述光學膜積層體,將該光學膜積層體 中之至少上述光學功能膜切斷成與上述液晶面板之長邊或 短邊對應之長度後,經由上述黏著層使上述光學功能膜貼 合於液晶面板之表面。 亦可為’上述連續輥藉由如下而形成:對藉由將長條原 料片材切成與長方形狀之上述液晶面板之短邊或長邊對應 之寬度而獲得的上述光學膜積層體,於將除上述承載膜以 外之上述光學功能膜及上述黏著層切斷成與上述液晶面板 之長邊或短邊對應之長度之狀態下進行捲繞;自上述連續 輥中抽出上述光學膜積層體,且經由上述黏著層使上述光 學功能膜貼合於液晶面板之表面。 【實施方式】The above-mentioned continuous roll is used in a condition of a temperature of 23 ± 5 〇 c and a degree of "35 80 / %, and is adjusted to start the above-mentioned optics in this environment. When the film laminate is taken out, the water content of the optical film laminate is 7.8 g or less per ounce. Preferably, the continuous roller is stored in an environment having a humidity of 4% or less for 12 hours or more, and then adjusted. The water content of the optical film laminate is 7.8 g or less. The continuous roll may be formed by winding the optical film laminate, and the optical film laminate system may be used to form a long raw material sheet. Obtaining a width corresponding to a short side or a long side of the liquid Ba panel of the rectangular shape; extracting the optical film laminate from the continuous roll, and cutting at least the optical functional film in the optical film laminate After the length corresponding to the long side or the short side of the liquid crystal panel is broken, the optical functional film is bonded to the surface of the liquid crystal panel via the adhesive layer. The continuous roller may be formed by: Long strip of raw material The optical film laminate obtained by cutting into a width corresponding to a short side or a long side of the rectangular liquid crystal panel, and cutting the optical functional film and the adhesive layer other than the carrier film into the liquid crystal panel Winding is performed in a state in which the long side or the short side corresponds to the length; the optical film laminate is taken out from the continuous roll, and the optical functional film is bonded to the surface of the liquid crystal panel via the adhesive layer.
S 158521.doc η 201219891 以下對本發明之—實施形態進行說明。圖1係表示本發 明之一實施形態之液晶顯示元件之製造方法之一例的流程 圖。圖2係表示液晶顯示元件之製造系統之一例之概略平 面圖。 (液晶面板) 根據本發明製造之液晶顯示元件中所使用之液晶面板W 例如為於對向之丨對玻璃基板間配置有液晶之玻璃基板單 元。液晶面板W例如形成為長方形狀。 (光學功能膜) 根據本發明製造之液晶顯示元件中所使用之光學功能膜 包含偏光膜。於光學功能膜之一面上形成有用以貼合於液 晶面板W之黏著層,且設置有用以保護該黏著層之承載 膜。即’成為將光學功能膜、黏著層、承載膜依該順序積 層而成之構成。又,於光學功能膜之另一面經由黏著層設 置有表面保護膜。以下,有時將積層有表面保護膜及承載 膜之光學功能膜稱為光學膜積層體。 圖3係表示使光學功能膜貼合於液晶面板w時之態樣之 一例之剖面圖。於本實施形態中使用貼合於液晶面板貿之 一表面之包含第1光學功能膜F11的第1光學膜積層體F1、 及貼合於液晶面板W之另一表面之包含第2光學功能膜F21 的第2光學膜積層體F2。然而,本發明並不限定於使光學 功能膜貼合於液晶面板W之兩個表面之構成,亦可應用於 僅使光學功能膜貼合於液晶面板W之一表面之構成中。 第1光學膜積層體F1具有積層有第1光學功能膜]pU、第1 15852I.doc • 10 · 201219891 承載膜F12、表面保護膜之結構。於本實施形態中,第 1光學功能膜F11包含偏光膜《第1光學功能膜F11包含第1 偏光元件FI la、經由接著劑層(未圖示)而貼合於該第丨偏光 元件FI la之一面之第1膜pi lb、及經由接著劑層(未圖示)貼 合於該第1偏光元件Fll a之另一面之第2膜Flic。第1偏光 元件F11 a例如藉由使聚乙烯醇(pva,p〇iyVinyi aic〇h〇l)膜 延伸而形成。第1偏光元件FI la亦可為使用除聚乙烯醇膜 以外之膜而形成者,但本發明中,於以吸濕率為丨〇%以上 之材料形成第1偏光元件F11 a時更有效。此處,所謂「吸 濕率」係指於溫度為23°C且相對濕度為45%之狀態下測定 飽和吸濕率時之值。 第1膜Flib及第2膜Flic例如為保護膜(例如三醋酸纖維 素膜、PET(polyethylene terephthalate,聚對苯二甲酸乙二 酉旨)膜等)。第2膜F11 c經由第1黏著層F14而貼合於液晶面板 W。可對第1膜f 11 b實施表面處理《作為表面處理,例如 可列舉硬塗處理或抗反射處理、以抗沾黏或擴散乃至防眩 等為目的之處理等。第1承載膜F12經由第1黏著層F14而貼 合於第2膜Flic。又,表面保護膜F13經由黏著層F15而貼 合於第1膜Fllb。 又,第2光學膜積層體F2之積層結構為與第1光學膜積層 體F1相同之構成,但並不限定於此。第2光學膜積層體打 具有積層有第2光學功能膜F21、第2承載膜F22、表面保護 膜F23之結構。於本實施形態中,第2光學功能膜F21包含 偏光膜。第2光學功能膜F21包含第2偏光元件F21a、經由S 158521.doc η 201219891 The following describes an embodiment of the present invention. Fig. 1 is a flow chart showing an example of a method of manufacturing a liquid crystal display element according to an embodiment of the present invention. Fig. 2 is a schematic plan view showing an example of a manufacturing system of a liquid crystal display element. (Liquid Crystal Panel) The liquid crystal panel W used in the liquid crystal display device manufactured by the present invention is, for example, a glass substrate unit in which liquid crystal is disposed between the glass substrates in the opposite direction. The liquid crystal panel W is formed, for example, in a rectangular shape. (Optical Functional Film) The optical functional film used in the liquid crystal display device manufactured according to the present invention contains a polarizing film. An adhesive layer for bonding to the liquid crystal panel W is formed on one surface of the optical functional film, and a carrier film for protecting the adhesive layer is provided. In other words, the optical functional film, the adhesive layer, and the carrier film are laminated in this order. Further, a surface protective film is provided on the other surface of the optical functional film via an adhesive layer. Hereinafter, an optical functional film in which a surface protective film and a carrier film are laminated may be referred to as an optical film laminate. Fig. 3 is a cross-sectional view showing an example of a state in which an optical functional film is bonded to a liquid crystal panel w. In the present embodiment, the first optical film layered body F1 including the first optical function film F11 bonded to one surface of the liquid crystal panel is used, and the second optical function film is bonded to the other surface of the liquid crystal panel W. The second optical film laminate F2 of F21. However, the present invention is not limited to the configuration in which the optical functional film is bonded to both surfaces of the liquid crystal panel W, and may be applied to a configuration in which only the optical functional film is bonded to one surface of the liquid crystal panel W. The first optical film laminate F1 has a structure in which a first optical functional film] pU, a first 15852I.doc • 10 · 201219891 carrier film F12, and a surface protective film are laminated. In the first embodiment, the first optical function film F11 includes a polarizing film. The first optical function film F11 includes the first polarizing element FI la and is bonded to the second polarizing element FI la via an adhesive layer (not shown). The first film pi lb on one surface and the second film Flic bonded to the other surface of the first polarizing element F11 a via an adhesive layer (not shown). The first polarizing element F11a is formed, for example, by stretching a film of polyvinyl alcohol (pva, p〇iy Vinyi aic〇h〇l). The first polarizing element FI la may be formed by using a film other than the polyvinyl alcohol film. However, in the present invention, it is more effective when the first polarizing element F11 a is formed of a material having a moisture absorption rate of 丨〇% or more. Here, the "moisture absorption rate" refers to a value at which the saturated moisture absorption rate is measured in a state where the temperature is 23 ° C and the relative humidity is 45%. The first film Flib and the second film Flic are, for example, a protective film (for example, a cellulose triacetate film or a PET (polyethylene terephthalate) film). The second film F11 c is bonded to the liquid crystal panel W via the first adhesive layer F14. The first film f 11 b may be subjected to a surface treatment. Examples of the surface treatment include a hard coating treatment or an anti-reflection treatment, and a treatment for the purpose of resisting adhesion, diffusion, or even anti-glare. The first carrier film F12 is bonded to the second film Flic via the first adhesive layer F14. Further, the surface protective film F13 is bonded to the first film F11b via the adhesive layer F15. Further, the laminated structure of the second optical film laminate F2 is the same as that of the first optical film laminate F1, but the configuration is not limited thereto. The second optical film laminate has a structure in which a second optical function film F21, a second carrier film F22, and a surface protective film F23 are laminated. In the present embodiment, the second optical function film F21 includes a polarizing film. The second optical function film F21 includes the second polarizing element F21a and is via the second polarizing element F21a.
S 158521.doc • 11 · 201219891 接著劑層(未圖示)而貼合於該第2偏光元件F2la之一面之第 3膜F2 lb、及經由接著劑層(未圖示)而貼合於該第2偏光元 件F2la之另一面之第4膜F2lc。第2偏光元件F21a例如藉由 乾燥聚乙烯醇(PVA)膜而形成。第2偏光元件F21a亦可使用 除聚乙烯醇膜以外之膜而形成,但本發明中,於以吸濕率 為10%以上之材料形成第2偏光元件F21 a時更有效。 第3膜F21b及第4膜F21c例如為保護膜(例如三醋酸纖維 素膜、PET膜等)。第4膜F21c經由第2黏著層F24而貼合於 液晶面板W。可對第3膜F2 lb實施表面處理。作為表面處 理’例如可列舉硬塗處理或抗反射處理、以抗沾黏或擴散 乃至防眩等為目的之處理等。第2承載膜F22經由第2黏著 層F24而貼合於第4膜F21c。又,表面保護膜F23經由黏著 層F25而貼合於第3膜F21b。 (製造流程圖) (1)第1連續輥準備步驟(圖1、S1)。準備藉由將長條之第 1光學膜積層體F1捲繞成捲狀而形成之第1連續輕R1。第1 連、’灵輻iRl之寬度依存於液晶面板W之貼合尺寸。即’第1 連續輥R1藉由捲繞包含寬度與液晶面板貿之短邊或長邊對 應之第1光學功能膜F11的第!光學膜積層體F1而形成。更 具體而言,第1連續輥R1藉由捲繞長條之第i光學膜積層體 F1而形成,該第1光學膜積層體!^係藉由將依該順序積層 有第1光學功月b膜F11 '第1黏著層F14及第】承載膜pi]之長 條原料片材切成與液晶面板W之短邊或長邊對應之寬度而 獲得。較佳為丨述長條原料片#户斤包含之偏光膜係藉由沿 158521.docS 158521.doc • 11 · 201219891 The third film F2 lb bonded to one surface of the second polarizing element F2la and the bonding layer (not shown) are bonded to the bonding layer (not shown) The fourth film F2lc on the other surface of the second polarizing element F2la. The second polarizing element F21a is formed, for example, by drying a polyvinyl alcohol (PVA) film. The second polarizing element F21a may be formed using a film other than the polyvinyl alcohol film. However, in the present invention, it is more effective when the second polarizing element F21a is formed of a material having a moisture absorption rate of 10% or more. The third film F21b and the fourth film F21c are, for example, a protective film (for example, a cellulose triacetate film or a PET film). The fourth film F21c is bonded to the liquid crystal panel W via the second adhesive layer F24. The third film F2 lb can be subjected to a surface treatment. Examples of the surface treatment include, for example, a hard coating treatment or an antireflection treatment, a treatment for resisting adhesion, diffusion, or even antiglare. The second carrier film F22 is bonded to the fourth film F21c via the second adhesive layer F24. Further, the surface protective film F23 is bonded to the third film F21b via the adhesive layer F25. (Manufacturing Flowchart) (1) First continuous roll preparing step (Fig. 1, S1). The first continuous light R1 formed by winding the long first optical film laminate F1 into a roll shape is prepared. The width of the first connection, the 'spike iRl' depends on the bonding size of the liquid crystal panel W. In other words, the first continuous roll R1 is wound by the first optical function film F11 including the short side or the long side of the liquid crystal panel. The optical film laminate F1 is formed. More specifically, the first continuous roll R1 is formed by winding a long i-th optical film layered body F1, and the first optical film layered body is laminated with the first optical power month in this order. The long raw material sheet of the b film F11 'the first adhesive layer F14 and the first carrier film pi] is cut into a width corresponding to the short side or the long side of the liquid crystal panel W. It is preferable to describe the long strip of raw material sheet. The polarizing film contained in the household is based on 158521.doc
S 12 201219891 長度方向延伸而形成,於此情形時,沿長度方向形成偏光 膜之吸收軸。藉由於長度方向上平行地切割該長條原料片 材,而可沿長度方向高精度地形成吸收轴延伸之第1光學 膜積層體F1。再者,本實施形態中使用寬度與液晶面板貿 之短邊對應之第1連續輥R1。 (2) 搬送步驟(圖丨、S2)0第1搬送裝置12自準備且設置完 畢之第1連續輥R1中抽出第!光學膜積層體F1並將其搬送至 下游側。 (3) 第1檢查步驟(圖i、δ3)。使用第1缺陷檢查裝置14檢 查第1光學膜積層體F1之缺陷◊作為此處之缺陷檢查方 法,可列舉:對第【光學膜積層體F1之兩面進行透射光、 反射光之圖像攝影、圖像處理之方法,將檢查用偏光膜以 與作為檢查對象之⑯光膜之吸收軸成為〖交偏光之方式配 置於CCD(charge-coupled device,電荷耦合器件)相機與檢 查對象物之間(有時稱為0度十字)並進行圖像攝影、圖像處 理之方法,將檢查用偏光膜以與作為檢查對象之偏光膜之 吸收軸成特定角度(例如大於〇度且為1〇度以内之範圍)之方 式配置於CCD相機與檢查對象物之間(有日夺稱為χ度十字)並 3圖像攝影 '圖像處理之方法。再者,作為圖像處理之 决异法’例如可根據利用二值化處理之濃淡判定來檢測缺 陷。 使第1缺陷檢查裝·置1 4中媒iS- 44. ITA h. „ 罝14〒獲付之缺陷之資訊與其位置資 訊(例如位置座標)建立聯簪狳 疋聊繁傻發迗至控制裝置,從而可 有助於利用第1切斷裝置16之切斷方法。S 12 201219891 is formed by extending in the longitudinal direction. In this case, the absorption axis of the polarizing film is formed along the longitudinal direction. By cutting the long raw material sheets in parallel in the longitudinal direction, the first optical film layered body F1 having the absorption axis extending can be formed with high precision in the longitudinal direction. Further, in the present embodiment, the first continuous roll R1 having a width corresponding to the short side of the liquid crystal panel trade is used. (2) Transfer step (Fig. 丨, S2) 0 The first transfer device 12 extracts the first continuous roll R1 prepared and completed. The optical film laminate F1 is conveyed to the downstream side. (3) The first inspection step (Fig. i, δ3). In the defect inspection method of the first optical film laminate F1, the first defect inspection device 14 is used to detect the image of the transmitted light and the reflected light on both surfaces of the optical film laminate F1. In the image processing method, the inspection polarizing film is disposed between the CCD (charge-coupled device) camera and the inspection object so that the absorption axis of the 16-light film to be inspected is eccentrically polarized ( The method of image photographing and image processing is sometimes performed, and the polarizing film for inspection is formed at a specific angle with respect to the absorption axis of the polarizing film to be inspected (for example, greater than the twist and within 1 degree). The method of the image processing is arranged between the CCD camera and the inspection object (there is a divergence cross) and the 3 image photography. Further, as a method of the image processing, the defect can be detected based on, for example, the shading determination by the binarization processing. The first defect inspection device is placed in the medium iS-44. ITA h. „ 罝14〒 The information of the defect received and its location information (such as location coordinates) are established to chat with the control device This can contribute to the cutting method using the first cutting device 16.
S 15852I.doc .13- 201219891 (4) 第1切斷步驟(圖i、S4)。第!切斷裝置16切斷自第丨連 續輥R1中抽出之第i光學膜積層體F1中之至少第^學功能 膜171卜於該例中,不切斷第1承載膜F12,而將貼合有該 第1承載膜FU之第i光學功能膜F11、及貼合於第ι光學功 能膜F11之表面保護膜F13切斷成特定尺寸。但並不限定於 此種構成,例如亦可為完全切斷第!光學膜積層體Η而形 成單片之第1光學膜積層體F1之構成^作為切斷機構,例 如可列舉雷射裝置、切斷器等。較佳為根據第丨缺陷檢查 裝置14中獲得之缺陷之資訊以避免缺陷地進行切斷之方式 構成。藉此,使第i光學膜積層體F1之良率大幅度地提 南以藉由第1排除裝置(未圖示)排除含有缺陷之第1光學 膜積層體F1而不使其貼合於液晶面板w之方式構成。於本 實施形態中,以對應於液晶面板W之長邊之長度切斷第j 光學功能膜F11,但於第i連續輥…之寬度對應於液晶面板 w之長邊之情形時,亦可以對應於液晶面板w之短邊之長 度進行切斷。 較佳為該等第1連續輥準備步驟 '第1檢查步驟、第1切 斷步驟之各個步驟設為連續之製造流水線。於以上一系列 之製造步驟中形成用以貼合於液晶面板W之一表面之經切 斷之第1光學功能膜F11。以下,對形成用以貼合於液晶面 板W之另一表面的經切斷之第2光學功能膜F21之步驟進行 說明。 (5) 第2連續輥準備步驟(圖1、S11) ^準備藉由將長條之 第2光學膜積層體F2捲繞成捲狀而形成之第2連續輥R2。第 158521.doc 201219891 2連續輥R2之寬度依存於液晶面板W之貼合尺寸。即,第2 連續輕R2藉由捲繞包含寬度與液晶面板w之長邊戍短邊對 應之第2光學功能膜F21的第2光學膜積層體F2而形成。更 具體而言,第2連續輥R2藉由捲繞長條之第2光學膜積層體 F2而形成,該長條之第2光學膜積層體?2係藉由將依該順 序積層有第2光學功能膜F21、第2黏著層F24及第2承載膜 F22之長條原料片材切成與液晶面板w之長邊或短邊對應 之寬度而獲得。較佳為上述長條原料片材所包含之偏光膜 係藉由沿長度方向延伸而形成,於此情形時,沿長度方向 形成偏光膜之吸收轴。藉由於長度方向上平行地切割該長 條原料片材,可沿長度方向高精度地形成吸收轴延伸之第 2光學膜積層體F2H續親R2例如以與第i連續親邮 同之寬度形成。即,於以對應於液晶面板,之長邊之寬度 形成第1連續輥R1之情形時’以對應於液晶面板W之短邊 之寬度形成第2連續輕R2,於以對應於液晶面板w之短邊 之寬度形成第i連續歓i之情形時,以對應於液晶面板w 之長邊之寬度形成第2連續輥R2/ At 只视κζ冉者’本實施形態中使 用寬度對應於液晶面板W之县邊夕笙,+ 做w ι食遠之第2連續輥R2。於本實 施形態中,所謂「對應於液Β而此 、,夜日日面板你之長邊或短邊」係指 對應於液晶面板W之長邊戎嚭.喜+ e + 贫違A短邊之長度的光學功能膜 阳、F21之點合長度(除露出部分以外之長度),液晶面板 w之長邊或短邊之長度無需與光學功能膜mm之寬度 相同。 (6)搬送步驟(圖J I58521.doc S12) °第2搬送裝置22自準備且設置S 15852I.doc .13- 201219891 (4) The first cutting step (Fig. i, S4). The first! The cutting device 16 cuts at least the first functional film 171 of the i-th optical film layered body F1 extracted from the second continuous roll R1. In this example, the first carrier film F12 is not cut, but the bonding is performed. The i-th optical functional film F11 having the first carrier film FU and the surface protective film F13 bonded to the first optical functional film F11 are cut into a specific size. However, it is not limited to such a configuration, and for example, it may be completely cut off! The configuration of the first optical film laminate F1 in which the optical film is laminated to form a single sheet is, for example, a laser device, a cutter, or the like. Preferably, it is constructed in accordance with the information of the defect obtained in the defect inspection device 14 to prevent the defect from being cut. Thereby, the yield of the i-th optical film layered product F1 is greatly increased, and the first optical film layered body F1 containing defects is removed by the first removing means (not shown) without being bonded to the liquid crystal. The structure of the panel w is constructed. In the present embodiment, the jth optical functional film F11 is cut in accordance with the length of the long side of the liquid crystal panel W. However, when the width of the i-th continuous roller is equal to the long side of the liquid crystal panel w, it may correspond to The cutting is performed at the length of the short side of the liquid crystal panel w. Preferably, the first continuous roll preparing step 'each of the first inspection step and the first cutting step is a continuous production line. The cut first optical functional film F11 for bonding to one surface of the liquid crystal panel W is formed in the above series of manufacturing steps. Hereinafter, the step of forming the cut second optical function film F21 to be bonded to the other surface of the liquid crystal panel W will be described. (5) Second continuous roll preparing step (Fig. 1, S11) ^ The second continuous roll R2 formed by winding the long second optical film layered body F2 into a roll shape is prepared. 158521.doc 201219891 2 The width of the continuous roll R2 depends on the bonding size of the liquid crystal panel W. In other words, the second continuous light R2 is formed by winding the second optical film layered body F2 including the second optical function film F21 having a width corresponding to the short side of the long side edge of the liquid crystal panel w. More specifically, the second continuous roll R2 is formed by winding a long second optical film layered body F2, and the long second optical film layered body? In the second embodiment, the long raw material sheets in which the second optical functional film F21, the second adhesive layer F24, and the second carrier film F22 are laminated in this order are cut into a width corresponding to the long side or the short side of the liquid crystal panel w. obtain. It is preferable that the polarizing film included in the long raw material sheet is formed to extend in the longitudinal direction, and in this case, the absorption axis of the polarizing film is formed along the longitudinal direction. By cutting the long raw material sheet in parallel in the longitudinal direction, the second optical film layered body F2H continuously extending R2 which can form the absorption axis with high precision in the longitudinal direction can be formed, for example, in the same width as the i-th continuous. In other words, when the first continuous roll R1 is formed to have a width corresponding to the long side of the liquid crystal panel, the second continuous light R2 is formed to correspond to the width of the short side of the liquid crystal panel W, so as to correspond to the liquid crystal panel w. When the width of the short side forms the i-th continuous 歓i, the second continuous roll R2/At is formed to correspond to the width of the long side of the liquid crystal panel w. The width used in the present embodiment corresponds to the liquid crystal panel W. The county side 笙 笙, + do w ι食 far 2nd continuous roll R2. In the present embodiment, the term "corresponding to the liquid helium, and the long side or the short side of the night day panel" means the long side corresponding to the liquid crystal panel W. hi + e + poor A short side The length of the optical functional film of the length of the film and the length of the F21 (except for the exposed portion), the length of the long side or the short side of the liquid crystal panel w need not be the same as the width of the optical functional film mm. (6) Transfer step (Fig. J I58521.doc S12) ° The second transfer device 22 is prepared and set
S 201219891 好之第2連續輕R2中拙出第2光學膜積層體F2並將其搬送至 下游側。 (7) 第2檢查步驟(圖i、S13)。使用第2缺陷檢查裝置^檢 查第2光學膜積層體F2之缺陷。此處之缺陷檢查方法與上 述利用第1缺陷檢查裝置14之方法相同。但亦可省略約檢 查步驟(S3)及第2檢查步驟(Sl3)。於此情形時,亦可為以 下構成:於製造第1連續輥R1及第2連續輥R2之階段進行 第1光學膜積層體F1及第2光學膜積層體F2之缺陷檢查’且 使用附有藉由該缺陷檢查而獲得之缺陷資訊之第〗連續輥 R1及第2連續軺> R2製造液晶顯示元件。 (8) 第2切斷步驟(圖!、S14)。第2切斷裝置26切斷自第2 連續輥R2中抽出之第2光學膜積層體F2中之至少第2光學功 能膜F21。於該例中,不切斷第2承载膜F22,而將貼合有 該第2承載膜F22之第2光學功能膜F21、及貼合於第2光學 功旎膜F21之表面保護膜F23切斷成特定尺寸。但並不限定 於此種構成,例如亦可為完全切斷第2光學膜積層體以而 形成單片之第2光學膜積層體F2之構成。作為切斷機構, 例如可列舉雷射裝置、切斷器等。較佳為根據第2缺陷檢 查裝置24中獲得之缺陷之資訊以避免缺陷地進行切斷之方 式構成。藉此’使第2光學膜積層體F2之良率大幅度地提 高。含有缺陷之第2光學膜積層體F2以藉由第2排除裝置 (未圖示)排除而不貼合於液晶面板W之方式構成。於本實 施形鉍中’以對應於液晶面板W之短邊之長度切斷第2光 學功能膜F21 ’但於第2連續輥R2之寬度對應於液晶面板| 158521.doc -16- 201219891 之短邊之情形時,亦可以對應於液晶面板w之長邊之長度 進行切斷。 與分別形成如上述之經切斷之第1光學功能膜FI 1及第2 光學功能膜F21之步驟並行地進行搬送液晶面板w之步 驟。對液晶面板W於其搬送過程中進行下述處理。 (9)清洗步驟(圖1、S6)。藉由研磨清洗、水清洗等清洗 液晶面板W之表面。 (1 〇)第1光學功能膜貼合步驟(圖1、S5)。經切斷之第1光 學功能膜F11中,一面剝離第1承載膜F12, 一面藉由第1貼 合裝置18經由黏著層F14使該第1光學功能膜F11貼合於液 晶面板W之一表面。於貼合時’將第1光學功能膜ρ 11及液 晶面板W夾持於相互對向之1對輥之間進行壓接。 (11)第2光學功能膜貼合步驟(圖1、S15)。經切斷之第2 光學功能膜F21中’一面剝離第2承載膜F22—面藉由第2貼 合裝置28經由黏著層F24而使該第2光學功能膜F21貼合於 液晶面板W之另一表面。於貼合時,將第2光學功能膜F21 及液晶面板W夾持於相互對向之丨對輥之間進行壓接。再 者,於使第2光學功能膜F21貼合於液晶面板W之前,以第 1光學功能膜FI 1與第2光學功能膜F21成為正交偏光之關係 之方式使貼合第1光學功能膜F11後之液晶面板冒藉由旋轉 機構20進行90度旋轉。但並不限定於使液晶面板胥進行90 度旋轉之構成’即便為於第1光學膜積層體F1與第2光學膜 積層體F2相互正交之方向上進行搬送之構成亦可使第1光 學功能膜F11與第2光學功能膜ρ 21為正交偏光之關係。S 201219891 In the second continuous light R2, the second optical film layered body F2 is taken out and transported to the downstream side. (7) Second inspection step (Fig. i, S13). The defect of the second optical film layered body F2 is inspected using the second defect inspection device. The defect inspection method here is the same as the above-described method using the first defect inspection device 14. However, the approximate inspection step (S3) and the second inspection step (S13) may be omitted. In this case, the defect inspection of the first optical film laminate F1 and the second optical film laminate F2 may be performed at the stage of manufacturing the first continuous roll R1 and the second continuous roll R2. The liquid crystal display element was manufactured by the continuation roller R1 and the second continuous 轺> R2 of the defect information obtained by the defect inspection. (8) The second cutting step (Fig.!, S14). The second cutting device 26 cuts at least the second optical function film F21 of the second optical film layered body F2 extracted from the second continuous roll R2. In this example, the second optical film F22 to which the second carrier film F22 is bonded and the surface protective film F23 bonded to the second optical work film F21 are cut without cutting the second carrier film F22. Break into a specific size. However, the configuration is not limited to this. For example, the second optical film layered body F2 may be formed by completely cutting the second optical film layered body. Examples of the cutting mechanism include a laser device, a cutter, and the like. Preferably, it is constructed in accordance with the information of the defect obtained in the second defect inspection device 24 to prevent the defect from being cut. Thereby, the yield of the second optical film layered product F2 is greatly improved. The second optical film laminate F2 containing the defect is configured to be removed by the second discharge device (not shown) without being bonded to the liquid crystal panel W. In the present embodiment, the second optical function film F21' is cut along the length corresponding to the short side of the liquid crystal panel W, but the width of the second continuous roll R2 corresponds to the shortness of the liquid crystal panel | 158521.doc -16 - 201219891 In the case of the side, the cutting may be performed in accordance with the length of the long side of the liquid crystal panel w. The step of transporting the liquid crystal panel w is performed in parallel with the steps of forming the first optical functional film FI 1 and the second optical functional film F21 which are cut as described above. The following processing is performed on the liquid crystal panel W during its conveyance. (9) Cleaning step (Fig. 1, S6). The surface of the liquid crystal panel W is cleaned by grinding, water washing or the like. (1 〇) First optical functional film bonding step (Fig. 1, S5). In the first optical function film F11 that has been cut, the first carrier film F12 is peeled off, and the first optical function film F11 is bonded to one surface of the liquid crystal panel W via the adhesive layer F14 by the first bonding device 18. . At the time of bonding, the first optical function film ρ 11 and the liquid crystal panel W are sandwiched between the pair of rolls facing each other. (11) A second optical functional film bonding step (Fig. 1, S15). In the second optical function film F21 that has been cut, the second optical function film F21 is bonded to the liquid crystal panel W by the second bonding device 28 via the adhesive layer F24. a surface. At the time of bonding, the second optical function film F21 and the liquid crystal panel W are sandwiched between the opposing rollers facing each other. In addition, before the second optical function film F21 is bonded to the liquid crystal panel W, the first optical function film FI1 and the second optical function film F21 are bonded to each other so as to be in the form of orthogonal polarization. The liquid crystal panel after F11 is rotated by 90 degrees by the rotating mechanism 20. However, the configuration is not limited to the configuration in which the liquid crystal panel 胥 is rotated by 90 degrees. The configuration may be such that the first optical film laminate F1 and the second optical film laminate F2 are transported in a direction orthogonal to each other. The functional film F11 and the second optical functional film ρ 21 have a relationship of orthogonal polarization.
S I58522.doc -17- 201219891 (12) 液晶面板之檢杳牛 傲置步驟(圖1、S16)。於兩面貼合有光 學功能膜F11、卩21之汸曰二上 夜日日面板W係藉由檢查裝置而檢查。 作為檢查方法’例示古抱_、、产η 有對夜Ba面板W之兩面進行利用透射 光及反射光之圖像攝影、圖像處理之方法。又,作為其他 方法,亦例示有將檢查用偏光膜設置於⑽相機與檢查對 象物之間之方法。再者,作為圖像處理之演算法,例如可 根據利用二值化處理之濃淡判定來檢測缺陷。 (13) 根據檢查裝置中獲得之缺陷之資訊進行液晶面板w 之良判疋將判疋為良品之液晶面板W搬送至後續之安 裝步驟。於判定為次品之情形時實施返工處理,重新貼合 光學功能膜Fll、F2卜並繼而進行檢查,於判定為良品之 情形時轉移至安裝步驟,於判定為次品之情形時再次轉移 至返工處理或進行廢棄處理。 於以上一系列之製造步驟中’藉由將第丨光學功能膜FU 之貼合步驟與第2光學功能膜F 2丨之貼合步驟設為連續之製 造流水線’可較佳地製造液晶顯示元件。 於上述第1及第2切斷步驟中,對不切斷承載膜F12、F22 而切斷光學膜積層體FI、F2之其他構件之方式(半切斷方 式)進行了說明。但並不限定於此種構成,例如亦可使用 預先切斷光學膜積層體FI、F2中之除承載膜F12、Ρ22以外 之構件的半切斷完畢之連續輥《於此情形時,連續輥係藉 由如下而形成:對藉由將長條原料片材切成與長方形狀之 液晶面板W之短邊或長邊對應之寬度而獲得之長條之光學 膜積層體FI、F2,於將除承載膜F12、F22以外之光學功能 158521.doc •18· 201219891 膜Fll、F21及黏著層F14、F24切斷成與液晶面板W之長邊 或短邊對應之長度之狀態下進行捲繞。自此種連續輥中抽 出光學膜積層體F1、F2,藉由一面剝離承載膜F12、F22-面經由黏著層F14、F24使光學功能膜Fll、F21貼合於液晶 面板W之表面,可製造液晶顯示元件。又,並不限定於切 斷光學功能膜Fll、F21後進行貼合之構成,亦可為於貼合 過程中或貼合後進行切斷之構成。 於本實施形態中,對液晶面板W自上方貼合第1光學功 月b膜F11 ’對液晶面板w自下方貼合第2光學功能膜F21。 但亦可為對液晶面板W自下方貼合第1光學功能膜fii、而 對液晶面板W自上方貼合第2光學功能膜F21之構成。又, 於設置使貼合第1光學功能膜F i丨後之液晶面板w上下反轉 之機構之情形時,亦可設為使第丨光學功能膜Fu及第2光 學功旎膜F21均自相同之方向貼合於液晶面板评之構成。 於設置使液晶面板W上下反轉之機構之情形時,可與用以 使液晶面板W進行90度旋轉之上述旋轉機構2〇不為二體地 另仃设置上下反轉機構,亦可設置使液晶面板…上下反轉 之同時進行90度旋轉之機構。 於自連續輥Rl、R2中全 ,具有吸濕性之偏光膜長 光學膜積層體Fl、F2之 於如上述之輥式貼合系統中, 部抽出光學膜積層體FI、F2之前 時間地暴露於空氣中β具體而言 長度例如較佳為3000〜15〇〇〇 列如权佳為以2〜1〇 m/min 之速度進彳亍搬送。至自遠綠 自連續輥R1、R2中全部抽出光學 積層體FI、F2為止之時間至w 于間至)為20小時以上,較佳為25小 15852】.doc •19- 201219891 時以上’更佳為30小時以上。於偏光膜如此長時間地暴露 於空氣中之情形時,存在以下問題:包含該偏光膜之光學 膜積層體F1、F2之含水量增加而變形,從而光學功能膜 Fll、F21之品質劣化。 又’如圖2所示,於輥式貼合系統中,於安裝有連續輥 Rl ' R2之系統内搬送液晶面板w,使自連續輥Rl、R2中 抽出之光學膜積層體ΡΊ、F2所包含之光學功能膜F11、Ρ21 於該系統内貼合於液晶面板W。較佳為該系統設置於隔離 壁結構D(例如無塵室)之内部,藉此,可於清潔度得到確 保之環境下使光學功能膜F11、F21貼合於液晶面板W,從 而可製造高品質之液晶顯示元件。 因液晶面板W有時會因靜電之影響而破損,故較佳為於 濕潤環境下搬送液晶面板W。因此,本實施形態中,藉由 將上述隔離壁結構D之内部之溫度設為23±5t且將濕度設 為3 5〜80。/。’而非於乾燥環境下搬送液晶面板w。但即便為 不设置上述隔離壁結構D之構成’亦可將搬送液晶面板w 之區域設為上述環境。 然而’於如上述之系統中,因安裝於該系統内之連續輥S I58522.doc -17- 201219891 (12) Check the yak of the LCD panel. Steps (Figure 1, S16). The optical function film F11 and the 卩21 are attached to both sides. The night sunscreen panel W is inspected by an inspection device. As an inspection method, a method of image capturing and image processing using transmitted light and reflected light on both sides of the night Ba panel W is exemplified. Further, as another method, a method of providing a polarizing film for inspection between (10) a camera and an object to be inspected is also exemplified. Further, as an algorithm for image processing, for example, a defect can be detected based on the shading determination by the binarization processing. (13) The liquid crystal panel W, which is judged to be good by the information of the defect obtained in the inspection device, is transported to the subsequent mounting step. When it is determined that it is a defective product, the rework process is performed, and the optical function films F11 and F2 are re-attached and then inspected, and when it is judged to be a good product, the process proceeds to the mounting step, and when it is determined to be a defective product, the process is shifted again. Rework or dispose of. In the above series of manufacturing steps, the liquid crystal display element can be preferably manufactured by making the bonding step of the second optical function film FU and the bonding step of the second optical function film F 2 设为 a continuous manufacturing line. . In the above-described first and second cutting steps, the manner in which the other members of the optical film laminates FI and F2 are cut without cutting the carrier films F12 and F22 (semi-cutting method) has been described. However, it is not limited to such a configuration. For example, a semi-cut continuous roll of a member other than the carrier film F12 and the crucible 22 in the optical film laminates FI and F2 may be used in advance. It is formed by dividing the long optical sheet laminates FI and F2 obtained by cutting the long raw material sheet into a width corresponding to the short side or the long side of the rectangular liquid crystal panel W. Optical Functions Other than Carrier Films F12 and F22 158521.doc • 18·201219891 The films F11 and F21 and the adhesive layers F14 and F24 are wound in a state in which they are cut to have a length corresponding to the long side or the short side of the liquid crystal panel W. The optical film laminates F1 and F2 are taken out from the continuous roll, and the optical functional films F11 and F21 are bonded to the surface of the liquid crystal panel W via the adhesive layers F14 and F24 while being peeled off from the carrier film F12 and F22. Liquid crystal display element. Further, the configuration is not limited to the configuration in which the optical functional films F11 and F21 are cut and then bonded, and may be formed during the bonding process or after the bonding. In the present embodiment, the liquid crystal panel W is bonded to the first optical power b film F11 from above, and the second optical function film F21 is bonded to the liquid crystal panel w from below. However, the liquid crystal panel W may be bonded to the first optical function film fi from below, and the liquid crystal panel W may be bonded to the second optical function film F21 from above. In the case where a mechanism for vertically inverting the liquid crystal panel w after the first optical function film F i is attached is provided, the second optical function film Fu and the second optical power film F21 may be self-contained. The same direction is attached to the LCD panel. In the case of providing a mechanism for vertically inverting the liquid crystal panel W, the above-described rotating mechanism 2 for rotating the liquid crystal panel W by 90 degrees may be provided with an up-and-down reversing mechanism, or may be provided. The liquid crystal panel is a mechanism that rotates 90 degrees while rotating up and down. The polarizing film long optical film laminates F1 and F2 having hygroscopicity are exposed from the continuous rolls R1 and R2 in the roll bonding system as described above, and the optical film laminates FI and F2 are exposed before time. Specifically, the length of β in the air is, for example, preferably 3,000 to 15 Å, and the weight is preferably carried at a speed of 2 to 1 〇 m/min. The time until the optical laminates FI and F2 are extracted from the far green from the continuous rolls R1 and R2 to w) is 20 hours or more, preferably 25 hours and 15852].doc •19-201219891 Good for more than 30 hours. When the polarizing film is exposed to the air for a long period of time, there is a problem in that the water content of the optical film laminates F1 and F2 including the polarizing film is increased and deformed, so that the quality of the optical functional films F11 and F21 is deteriorated. Further, as shown in FIG. 2, in the roll bonding system, the liquid crystal panel w is conveyed in a system in which the continuous rolls R1' to R2 are attached, and the optical film laminates F2 and F2 extracted from the continuous rolls R1 and R2 are used. The optical functional films F11 and Ρ21 included are bonded to the liquid crystal panel W in the system. Preferably, the system is disposed inside the partition wall structure D (for example, a clean room), whereby the optical functional films F11 and F21 can be bonded to the liquid crystal panel W in an environment in which the cleanliness is ensured, thereby making it high. Quality liquid crystal display elements. Since the liquid crystal panel W may be damaged by the influence of static electricity, it is preferable to transport the liquid crystal panel W in a humid environment. Therefore, in the present embodiment, the temperature inside the partition wall structure D is set to 23 ± 5 t and the humidity is set to 35 - 80. /. Instead of transporting the liquid crystal panel w in a dry environment. However, the area where the liquid crystal panel w is conveyed can be set as the above environment even if the configuration of the partition wall structure D is not provided. However, in the system as described above, due to the continuous roller installed in the system
Rl、R2之周圍之濕度會變高,故存在以下問題:光學膜 積層體FI、F2之含水量容易增加,從而產生因光學膜積層 體F1、F2之變形而導致之光學功能膜Fll ' F21之品質劣 化。 又’於捲繞成捲狀之光學膜積層體F1、F2*,因其寬度 方向之兩端部始終暴露於空氣中,故存在以下情形:於該The humidity around R1 and R2 becomes high, so there is a problem that the water content of the optical film laminates FI and F2 is easily increased, and the optical functional film Fll ' F21 due to deformation of the optical film laminates F1 and F2 is generated. The quality is degraded. Further, since the optical film laminates F1 and F2* wound in a roll shape are always exposed to the air at both ends in the width direction, there are the following cases:
158521.doc -20- S 201219891 兩端部偏光膜吸收空氣中所含之水分’從而該兩端部起伏 而變形為波紋之狀態。於使用如此兩端部變形之光學膜積 層體F1、F2而不將該光學膜積層體Fl、F2所包含之光學功 能膜Fll、F21之兩端部切掉地貼合於液晶面板w之情形 時’存在於該兩端部之光學功能膜FI 1、F21與液晶面板w 之間容易產生氣泡之問題。 關於如上述之產生氣泡之問題,可考慮以下原因。即, 於捲繞成捲狀之光學膜積層體FI、F2中,於寬度方向中央 部僅自表面吸收空氣中所含之水分,與此相對,於寬度方 向兩端部自表面及端面之雙方吸濕。因此,光學膜積層體 FI、F2之寬度方向兩端部之吸濕量多於寬度方向中央部。 藉此,可認為光學膜積層體F1、^之寬度方向兩端部之膨 脹率變大,從而因其面積差而導致兩端部產生起伏,結果 於貼合時於該兩端部產生氣泡。 偏光膜之膨脹主要是因由PVA等形成之偏光元件Flla、 F2la之吸濕而導致之方面較大。於連續輥ri、R2之移動 或切割時等,根據外部環境之變化始終發生稍微之吸濕, 雖較緩慢但仍會產+ & μ± + s座生如上述之連續輥Rl、R2之寬度方向 中央兩立而之吸濕量之差。於自該狀態將連續親R1、 R2安裝於報式貼合系統之情形時,自連續似卜μ之兩 端部產生進一步之明、、Ε ηκ 及濕’攸而於該兩端部容易產生起伏。 另方面#測出於在安裝於概式貼合系統時將連續概 R1、R2設為較你夕人。曰 •之3水I之情形時,因可強制性地使於 各步驟中或搬送路种 ^内產生之連續輥Rl、R2之寬度方向 158521.doc •21· 201219891158521.doc -20- S 201219891 The polarizing film at both ends absorbs the moisture contained in the air, and the both ends are undulated and deformed into a corrugated state. In the case where the optical film laminates F1 and F2 which are deformed at both end portions are used, and the optical function films F11 and F21 included in the optical film laminates F1 and F2 are not cut off, the liquid crystal panel w is bonded to the liquid crystal panel w. At the time of 'there is a problem that bubbles are easily generated between the optical functional films FI 1 and F21 at the both end portions and the liquid crystal panel w. Regarding the problem of generating bubbles as described above, the following reasons can be considered. In other words, in the optical film laminates FI and F2 wound in a roll shape, only the moisture contained in the air is absorbed from the surface in the center portion in the width direction, and the both ends in the width direction are both the surface and the end surface. Moisture absorption. Therefore, the moisture absorption amount at both end portions in the width direction of the optical film laminates FI and F2 is larger than the central portion in the width direction. As a result, it is considered that the expansion ratio of both end portions in the width direction of the optical film laminates F1 and ^ is increased, and the both end portions are undulated due to the difference in area, and as a result, bubbles are generated at the both end portions at the time of bonding. The expansion of the polarizing film is mainly caused by the moisture absorption of the polarizing elements F11a and F2la formed of PVA or the like. During the movement or cutting of the continuous rolls ri, R2, etc., a slight moisture absorption always occurs according to changes in the external environment, although it is slow, but still produces + & μ± + s seat as the above-mentioned continuous rolls Rl, R2 The difference between the moisture absorption in the center of the width direction. In the case where the continuous pro-R1 and R2 are attached to the newspaper-fitting system from this state, further bright, Εηκ, and wet 攸 are generated from both ends of the continuous μμ, and are easily generated at the both ends. ups and downs. On the other hand, it is determined that the continuous R1 and R2 are set to be more beautiful when installed in the general-purpose fitting system.情形 • In the case of 3 water I, it is mandatory to make the width direction of the continuous rolls R1 and R2 generated in each step or in the transport path type 158521.doc •21· 201219891
吸濕量之差消失(或因在達到產生起伏 間上有餘裕),故遍及液晶顯示元件之 防止於連續輥R1、R2之寬度方向兩端 又藉由PVA等形成之偏光元件Flla、F21a具有若於吸 初始h |又度開始吸濕則變得更容易吸濕之性質。因 此,有越為初始含水量多之連續輥Rl、R2其後越容易吸 彳貝向即推測出越為初始含水量多之連續親R J、 Μ ’寬度方向兩端部越更容易吸濕,從而寬度方向中央部 與兩端部之吸濕量之差越明顯。 因毹式貼合系統之目的之一在於,使相同種類之光學功 能膜Fll、F21高速且大量地貼合於液晶面板w,故每冰 次之連續製造時間較長者較佳,有時亦會因該製造時間中 之吸濕行為而導致產生起伏。 因此,於本實施形態中,將於溫度為23±5°C且濕度為 35〜80。/。之環境下被用於輥式貼合系統中之連續輥^、R2 調整至於該環境下開始光學膜積層體F1、ρ2之抽出時之該 光學膜積層體F1 ' F2每i m2的含水量成為7.8 §以下。藉 此,於自連續報R1、R2中全部抽出光學膜積層體f1、f2 之前,可有效地防止包含偏光膜之光學膜積層體fi、以The difference in the amount of moisture absorption disappears (or there is a margin in the undulation), so that the polarizing elements F11a and F21a which are formed by PVA or the like at both ends in the width direction of the continuous rolls R1 and R2 throughout the liquid crystal display element have If it absorbs the initial h | and starts to absorb moisture, it becomes more hygroscopic. Therefore, the continuous rolls R1 and R2 having a larger initial water content are more likely to absorb the shelling direction, and it is presumed that the continuous pro-RJ, which has a larger initial water content, is more likely to absorb moisture at both ends in the width direction. Therefore, the difference in moisture absorption between the central portion and both end portions in the width direction is more remarkable. One of the purposes of the 贴-type bonding system is that the same type of optical functional films F11 and F21 are attached to the liquid crystal panel w at a high speed and in a large amount, so that the continuous manufacturing time per ice is better, and sometimes it is also Fluctuations are caused by the hygroscopic behavior during the manufacturing time. Therefore, in the present embodiment, the temperature is 23 ± 5 ° C and the humidity is 35 to 80. /. In the environment, the continuous rolls R and R2 used in the roll bonding system are adjusted so that the water content of the optical film laminate F1 'F2 per i m2 becomes the time when the extraction of the optical film laminates F1 and ρ2 is started in this environment. 7.8 § below. Therefore, before the optical film laminates f1 and f2 are all extracted from the continuous reports R1 and R2, the optical film laminate body fi including the polarizing film can be effectively prevented.
158521.doc •22· 201219891 之情形時’亦可有效地防止因該濕度之影響而導致光學膜 積層體FI、F2變形。 、 於製造實現如上述之效果之連續輥R1、R2時,例如經 過於濕度40%以下之環境下保管12小時以上之步驟後,進 行調整使得光學膜積層體F1、F2之每1 m2之含水量成為 7·8 g以下。藉由將連續輥R1、R2於濕度40%以下之環境下 保管12小時以上,而可使捲繞成捲狀之光學膜積層體fi、 F2充分乾燥,從而可調整為光學膜積層體^、F2之每1扣2 之含水量成為7.8 g以下。藉此,可有效地防止光學臈積層 體FI、F2變形《較佳為上述保管步驟於調節為溫度為 20〜25°C且濕度為18〜30%之室内進行。 又’本實施形態中,不將光學膜積層體F1、F2所包含之 光冬功能膜Fll、F21之寬度方向之兩端部切掉地使光學功 能膜Fll、F21貼合於液晶面板W,但即便為此種情形時, 亦可防止該兩端部之變形,因此,可防止於該兩端部的光 學功能膜Fll、F21與液晶面板W之間產生氣泡,從而可對 於液晶面板W良好地貼合光學功能膜F11、F21。 以下,對使用初始含水量不同之複數個連續輥於輥式貼 合系統中製造液晶顯示元件,並測定直至因產生於各連續 輥之寬度方向兩端部之起伏而導致液晶顯示元件發生異常 為止之時間的結果進行說明。藉由於溫度為2 5 °C且濕度為 70%之環境下設置連續輥、且使用該連續輥於上述輥式貼 合系統内製造液晶顯示元件而進行上述測定。使用曰東電 工股份有限公司製造之VEGQ1724DU150T作為連續輥,準In the case of 158521.doc •22·201219891, it is also possible to effectively prevent deformation of the optical film laminates FI and F2 due to the influence of the humidity. When the continuous rolls R1 and R2 which achieve the effects described above are produced, for example, after being stored in an environment having a humidity of 40% or less for 12 hours or more, the adjustment is performed so that each of the optical film laminates F1 and F2 is contained within 1 m 2 . The amount of water is below 7·8 g. By storing the continuous rolls R1 and R2 in an environment having a humidity of 40% or less for 12 hours or more, the optical film laminates fi and F2 wound in a roll shape can be sufficiently dried, and the optical film laminate can be adjusted. The water content per 1 of the F2 is 7.8 g or less. Thereby, it is possible to effectively prevent the deformation of the optical smear layers FI and F2. Preferably, the storage step is carried out in a room adjusted to a temperature of 20 to 25 ° C and a humidity of 18 to 30%. In the present embodiment, the optical functional films F11 and F21 are bonded to the liquid crystal panel W without cutting off both end portions in the width direction of the optical functional films F11 and F21 included in the optical film laminates F1 and F2. However, even in such a case, deformation of the both end portions can be prevented, so that generation of air bubbles between the optical functional films F11 and F21 at the both end portions and the liquid crystal panel W can be prevented, and the liquid crystal panel W can be good. The optical functional films F11 and F21 are bonded to each other. In the following, a liquid crystal display element is produced by using a plurality of continuous rolls having different initial water contents in a roll bonding system, and measurement is performed until the liquid crystal display element is abnormal due to undulations occurring at both end portions in the width direction of each of the continuous rolls. The result of the time is explained. The above measurement was carried out by providing a continuous roll in an environment of a temperature of 25 ° C and a humidity of 70%, and using the continuous roll to manufacture a liquid crystal display element in the roll bonding system. Using VEGQ1724DU150T manufactured by Jidong Electric Co., Ltd. as a continuous roller,
S 158521.doc -23· 201219891 未預先將光學功能膜切斷而於液晶顯示元件之製造步驟 進仃切斷之連續輥(無切口原料片材)、及預先切斷光學 膜積層體中之除承載膜以外之構件的半切斷完畢之連續親 (帶切口原料片材)。 關於各連續輥之初始含水量,於安裝於輥式貼合系統之 前,將各連續輥之寬度方向中央部之5〇〇 em2之區域作為 樣本’。於承載膜及表面保護膜剝離之狀態下測定重量後, 於120C下投入至烘箱2小時進行乾燥,將乾燥前後之重量 之,作為含水量進行測定。對各連㈣各進行5次此種含 水置之測^,將其平均值設為各連續輥之初始含水量。 關於使用各連續輥製造之液晶顯示元件之異常,使用各 連續_造_個液晶顯示元件’每Q.5小時測定取其移動 平均的不良率超過1%之時間點之製造時間。將直至自連 續輥中全部抽出光學膜積層體為止之時間設為最大料 時’判定是否能夠經受3〇小時之製造。 將使用無切口原料片材之測定結果示於下述表^。 [表1] … 初始含水量[g/m2] 因起伏而產生異常 10.2 —-----— J J L1AJ ο - 8.8 6^-- 8.2 15.5 ^ 〜 7.8 >30 -- 7.6 H >30 s'—~〜 7.2 >30 ' ~~- 6.5 >30 ~~- 6.1 __' 158521.doc -24- 201219891 將使用帶切口原料片材之測定結果示於下述表2。 [表2] 初始含水量[g/m2l 因起伏而產生異常之時間 10.4 ----- 0 — 9 5 8.5 12 8.1 14 7.6 >30 7.4 >30 — 6.6 >30 6.1 >30 根據如上述之測定結果,推測出無論無切口原料片材及 帶切口原料片材之任,只要初始含水量為78咖2以 下便能夠經受30小時之製造。 【圖式簡單說明】 圖1係表示本發明之一實施形態之液晶顯示元件之製造 方法之一例的流程圖。 圖2係表示液晶顯示元件之製造系統之—例之概略平面 圖。 圖3係表示使光學功能膜貼合於液晶面板時之態樣之一 例之剖面圖。 【主要元件符號說明】 12 第1搬送裝置 14 第1缺陷檢查裝置 16 第1切斷裝置S 158521.doc -23·201219891 The continuous roll (non-cut raw material sheet) which is cut in the manufacturing process of the liquid crystal display element without cutting the optical functional film in advance, and the removal of the optical film laminate in advance A semi-cut continuous (a slit raw material sheet) of a member other than the film. Regarding the initial water content of each continuous roll, a region of 5 〇〇 em2 in the central portion in the width direction of each continuous roll was taken as a sample before being attached to the roll bonding system. The weight was measured in a state where the carrier film and the surface protective film were peeled off, and then placed in an oven at 120 C for 2 hours to be dried, and the weight before and after drying was measured as a water content. This water content test was carried out 5 times for each of the joints (4), and the average value was set as the initial water content of each continuous roll. Regarding the abnormality of the liquid crystal display element produced by using each of the continuous rolls, the manufacturing time of the time point at which the moving average defect rate exceeded 1% was measured every Q. 5 hours using each of the continuous liquid crystal display elements. The time until the entire optical film laminate was taken out from the continuous rolls was set to the maximum material amount to determine whether or not the production was able to withstand 3 hours. The measurement results of the uncut raw material sheet are shown in the following table. [Table 1] ... Initial water content [g/m2] Anomalies due to undulations 10.2 —----- — JJ L1AJ ο - 8.8 6^-- 8.2 15.5 ^ ~ 7.8 >30 -- 7.6 H >30 S'-~~ 7.2 >30 ' ~~- 6.5 >30 ~~- 6.1 __' 158521.doc -24- 201219891 The measurement results of the raw material sheets with slits are shown in Table 2 below. [Table 2] Initial water content [g/m2l Time of abnormality due to undulations 10.4 ----- 0 — 9 5 8.5 12 8.1 14 7.6 >30 7.4 >30 — 6.6 >30 6.1 >30 According to As a result of the measurement described above, it is presumed that the raw material of the non-cut raw material sheet and the notched raw material sheet can be subjected to 30 hours of production as long as the initial moisture content is 78 coffee 2 or less. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a flow chart showing an example of a method of manufacturing a liquid crystal display element according to an embodiment of the present invention. Fig. 2 is a schematic plan view showing an example of a manufacturing system of a liquid crystal display element. Fig. 3 is a cross-sectional view showing an example of a state in which an optical functional film is bonded to a liquid crystal panel. [Description of main component symbols] 12 First conveying device 14 First defect inspection device 16 First cutting device
S 158521.doc -25- 201219891 18 第1貼合裝置 20 旋轉機構 22 第2搬送裝置 24 第2缺陷檢查裝置 26 第2切斷裝置 28 第2貼合裝置 D 隔離壁結構 FI 第1光學膜積層體 Fll 第1光學功能膜 F12 第1承載膜 F2 第2光學膜積層體 F21 第2光學功能膜 F22 第2承載膜 R1 第1連續輥 R2 第2連續輥 W 液晶面板 158521.doc -26-S 158521.doc -25- 201219891 18 First bonding device 20 Rotating mechanism 22 Second conveying device 24 Second defect inspection device 26 Second cutting device 28 Second bonding device D Wall structure FI First optical film laminate Body F11 First optical functional film F12 First carrier film F2 Second optical film laminate F21 Second optical film F22 Second carrier film R1 First continuous roll R2 Second continuous roll W Liquid crystal panel 158521.doc -26-
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| CN108474890A (en) * | 2015-12-25 | 2018-08-31 | 住友化学株式会社 | Film manufacturing method and film |
| TWI747891B (en) * | 2016-03-30 | 2021-12-01 | 日商福吉米股份有限公司 | Surface treatment composition, surface treatment composition manufacturing method, surface treatment method, and semiconductor substrate manufacturing method |
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| WO2013151035A1 (en) * | 2012-04-03 | 2013-10-10 | 住友化学株式会社 | Optical display device production system |
| JP5865545B1 (en) * | 2015-09-16 | 2016-02-17 | 日東電工株式会社 | Method and apparatus for continuous production of optical display device |
| CN118426194A (en) * | 2024-05-31 | 2024-08-02 | 上海天马微电子有限公司 | Liquid crystal grating and bonding method thereof, and three-dimensional display device |
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| JP4399523B2 (en) * | 2002-05-31 | 2010-01-20 | 住友化学株式会社 | Method for producing laminated polarizing film |
| JP2005326531A (en) * | 2004-05-13 | 2005-11-24 | Nitto Denko Corp | Polarizing plate with protective film, method for producing the same, and image display device using the same |
| JP5073589B2 (en) * | 2007-12-13 | 2012-11-14 | 日東電工株式会社 | Manufacturing method of polarizer, polarizer, polarizing plate, optical film, and image display device |
| JP2009258661A (en) * | 2008-03-26 | 2009-11-05 | Fujifilm Corp | Roll material and method for manufacturing roll material |
| PL2246835T3 (en) * | 2008-04-08 | 2014-06-30 | Nitto Denko Corp | Manufacturing system for an optical display device, manufacturing method for an optical display device, removal device, and removal method |
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| CN108474890A (en) * | 2015-12-25 | 2018-08-31 | 住友化学株式会社 | Film manufacturing method and film |
| TWI747891B (en) * | 2016-03-30 | 2021-12-01 | 日商福吉米股份有限公司 | Surface treatment composition, surface treatment composition manufacturing method, surface treatment method, and semiconductor substrate manufacturing method |
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