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TW201217511A - providing higher heavy oil conversion rate and propene yield and lower dry gas and coke yield - Google Patents

providing higher heavy oil conversion rate and propene yield and lower dry gas and coke yield Download PDF

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TW201217511A
TW201217511A TW99137260A TW99137260A TW201217511A TW 201217511 A TW201217511 A TW 201217511A TW 99137260 A TW99137260 A TW 99137260A TW 99137260 A TW99137260 A TW 99137260A TW 201217511 A TW201217511 A TW 201217511A
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Taiwan
Prior art keywords
riser
reactor
oil
catalyst
fluidized bed
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TW99137260A
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Chinese (zh)
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TWI494421B (en
Inventor
Chao-Gang Xie
yong-can Gao
Wei-Min Lu
Jun Long
Yan Cui
Jiu-Shun Zhang
Yi-Nan Yang
jian-guo Ma
Zheng Li
Nan Jiang
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China Petrochemical Technology Co Ltd
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Abstract

The present invention discloses a catalytic cracking device and a method thereof, which can be applied to catalytic cracking of heavy oil to provide higher heavy oil conversion rate and propene yield and lower dry gas and coke yield. The catalytic cracking method comprises: in a first riser reactor, reacting and contacting heavy raw material with optional atomized mist and a catalyst containing optionally shaped zeolite with an average aperture less than 0.7 nanometer to obtain a material stream containing a first oil gas product and a first coke catalyst, wherein the first oil gas product and the first coke catalyst are separated by a separator at the terminal of the first riser reactor; introducing a light raw material and optional atomized mist to a second riser reactor to contact and react with a catalyst containing optionally shaped zeolite with an average aperture less than 0.7 nanometer to obtain a second oil gas product and a second coke catalyst, wherein the second oil gas product and the second coke catalyst are introduced to a fluidized bed reactor in serial connection with the second riser reactor to react under the presence of a catalyst containing optionally shaped zeolite with an average aperture less than 0.7 nanometer; meanwhile, introducing cracked heavy oil, preferably the cracked heavy oil prepared by the method of the resent invention, to the second riser reactor and/or the fluidized bed reactor, preferably to the fluidized bed reactor, to carry out a reaction; and obtaining a material stream containing a third oil gas product and a third coke catalyst from the fluidized bed reactor.

Description

201217511 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種催化裂解裝置和方法。 【先前技術】 重油催化裂解是製備乙烯、丙烯和丁烯等低碳烯烴的 重要方法。 工業上使用的重油催化裂解生產低碳烯烴的方法包括 USP4980053、 USP5670037和 USP6210562中公開的方法, 這些方法採用單個提升管反應器或單個提升管反應器組合 之濃相流體化床(dense-phase fluidized bed)的反應器結 構進行反應,但是乾氣和焦炭產率較高。 近年來,採用兩個提升管反應器生產丙烯的技術受到 較大程度關注。 CN1 01 07 43 92 A揭示一種利用兩段催化裂解生產丙烯 和高品質汽柴油的方法,利用兩段提升管,採用富含形狀 選擇(shape-selective )分子篩的催化劑,以重質石油烴 類或富含烴類的各種動植物油類爲原料,針對不同性質的 反應物料進行進料方式進行組合,控制不同物料的反應條 件’以達到提局丙烯收率、兼顧輕油收率和品質、抑制乾 氣和焦炭生成的目的。然而該方法丙烯產率不高,重油轉 化能力低。 CN101293806A揭示一種提高低碳烯烴產率的催化轉 化方法,該方法烴油原料經原料噴嘴注入提升管或/和流 201217511 化床反應器內,與含有平均孔徑小於0.7奈米(nm )的形 狀選擇性沸石催化劑接觸並反應,將富含氫氣的氣體注入 反應器,將反應油氣與反應後積炭的催化劑分離,其中反 應油氣經分離得到含有乙烯、丙烯的目的產物,積炭的催 化劑經汽提、再生後返回反應器重複使用。該方法通過向 反應器內注入富含氫氣氣體的方式抑制低碳烯烴在生成之 後的再轉化反應,以提高低碳烯烴(特別是丙烯)的產率 。但該方法對降低乾氣產率和提高重油轉化能力的作用不 大。 CN 1 0 1 3 1 47 24A揭示一種生物油脂和礦物油組合催化 轉化方法,包括將生物油脂和礦物油在複式反應器( compound reactor)內與含改質β沸石的催化劑接觸進行催 化裂解反應得到低碳烯烴和汽油、柴油、重油。該方法乾 氣產率較高,重油轉化率不高。 【發明內容】 本發明要解決的技術問題是提供一種用於提高低碳烯 烴(特別是丙烯)的收率和重油轉化率的催化裂解裝置和 方法。 在一種實施方案中,本發明提供一種催化裂解方法, 包括: 將重質原料和任選地霧化水蒸氣與含平均孔徑小於 0.7奈米的形狀選擇性沸石的催化劑在第一提升管反應器 中接觸反應得到含第一油氣產物與第一積炭催化劑的物流 -6- 201217511 ,所述第一油氣產物與第一積炭催化劑通過第一提升管末 端的分離裝置分離, 將輕質原料和任選地霧化水蒸氣引至第二提升管反應 器,與含平均孔徑小於0.7奈米的形狀選擇性沸石的催化 劑接觸反應得到第二油氣產物與第二積炭催化劑’第二油 氣產物與第二積炭催化劑被引至與第二提升管反應器串聯 的流化床反應器在含平均孔徑小於〇·7奈米的形狀選擇性 沸石的催化劑的存在下反應,同時,將裂解重油,較佳地 ,將本方法製備的裂解重油引至第二提升管反應器和/或 流化床反應器,較佳地引至流化床反應器進行反應;從流 化床反應器中得到含第三油氣產物和第三積炭催化劑的物 流。 在進一步的實施方案中,所述的重質原料包括重質烴 類和/或富含烴類的動植物油類;其中,所述輕質原料包 括汽油餾分和/或C4烴;其中所述裂解重油是常壓餾程爲 3 30〜550°C的裂解重油。 在進一步的實施方案中,所述的催化裂解方法還包括 :所述第一油氣產物經產品分離系統分離得到裂解氣體、 裂解汽油、裂解輕循環油(light recycle oil)和裂解重油 :和/或其中所述第三油氣產物經產品分離系統分離得到 裂解氣體、裂解汽油、裂解輕循環油和裂解重油。 在進一步的實施方案中,第一提升管反應器霧化水蒸 氣占進料量的2〜5 0重量%,較佳地5〜1 0重量%,反應壓 力爲0.15〜0.3MPa,較佳地0.2〜0.25MPa;其中,第一提 201217511 升管反應器的反應溫度爲480〜600 °C,較佳地500〜560 °C ,劑油比爲5〜20,較佳地7〜15,反應時間爲0.50〜10秒 ’較佳地2〜4秒。 在進一步的實施方案中’第二提升管反應器的反應溫 度爲520〜580 °C,較佳地520〜560 °C ;第二提升管反應器 引至的輕質原料包括汽油餾分時,汽油原料霧化水蒸氣比 例爲5〜3 0重量%,較佳地1 0〜2 0重量% ;當所述輕質原料 包括汽油餾分時,該汽油餾分在第二提升管內操作的劑油 比爲10〜30 ’較佳地15〜25,反應時間爲〇.1〇〜1.5秒,較 佳地0.3 0〜0 _ 8秒;輕質原料包括C 4烴時,C 4烴霧化水蒸 氣比例爲1 〇〜4 0重量%,較佳地1 5〜2 5重量%,當所述輕 質原料包括C4烴時,該C4烴在第二提升管內操作的劑油比 爲12〜40,較佳地17〜30,反應時間爲0.50〜2.0秒,較佳 地0 · 8〜1 _ 5秒。 在進一步的實施方案中,流化床反應器的反應溫度爲 500 〜580°C,較佳地 510 〜560°C,WHSV 爲 1 〜35 小時-1, 較佳地3〜3 0小時·1 ;流化床反應器的反應壓力爲〇 . :i 5〜 0.3MPa,較佳地 0.2 〜0.25MPa。 在進一步的實施方案中,裂解重油在流化床中反應的 條件包括:裂解重油與催化劑的劑油比爲1〜5 0,較佳地5 〜40;裂解重油在流化床內WHSV爲1〜20小時-1,較佳地 3〜15小時胃1 ;裂解重油的霧化水蒸氣比例爲5〜20重量% ,較佳地1 0〜1 5重量%。 在進一步的實施方案中,引至第二提升管反應器和/201217511 VI. Description of the Invention: TECHNICAL FIELD The present invention relates to a catalytic cracking apparatus and method. [Prior Art] Heavy oil catalytic cracking is an important method for preparing low-carbon olefins such as ethylene, propylene and butene. Industrially used heavy oil catalytic cracking processes for the production of light olefins include the processes disclosed in U.S. Patent No. 4, 858, 053, U.S. Patent No. 5, 670, 037, and U.S. Patent No. 6,210, 562, each of which uses a single riser reactor or a single riser reactor combined with a dense phase fluidized bed (dense-phase fluidized) The reactor structure of bed) is reacted, but the yield of dry gas and coke is high. In recent years, the technology for producing propylene using two riser reactors has received considerable attention. CN1 01 07 43 92 A discloses a method for producing propylene and high quality gasoline and diesel using two-stage catalytic cracking, using a two-stage riser, using a shape-selective molecular sieve-containing catalyst, as a heavy petroleum hydrocarbon or A variety of animal and vegetable oils rich in hydrocarbons are used as raw materials, and the reaction materials of different natures are combined to control the reaction conditions of different materials to achieve the propylene yield, the light oil yield and quality, and the suppression of dryness. The purpose of gas and coke formation. However, the propylene yield is not high and the heavy oil conversion ability is low. CN101293806A discloses a catalytic conversion process for increasing the yield of low-carbon olefins by injecting a hydrocarbon oil feedstock through a feed nozzle into a riser or/and a flow 201217511 chemical bed reactor, and selecting a shape having an average pore diameter of less than 0.7 nanometers (nm). The zeolite catalyst is contacted and reacted, and a hydrogen-rich gas is injected into the reactor to separate the reaction oil and gas from the post-reaction carbon deposition catalyst, wherein the reaction oil and gas are separated to obtain a desired product containing ethylene and propylene, and the carbon deposition catalyst is stripped. After regeneration, return to the reactor for repeated use. The process suppresses the re-conversion reaction of the lower olefin after formation by injecting a hydrogen-rich gas into the reactor to increase the yield of the low-carbon olefin (particularly propylene). However, this method has little effect on reducing dry gas yield and improving heavy oil conversion ability. CN 1 0 1 3 1 47 24A discloses a combined catalytic conversion process of bio-fat and mineral oil, comprising contacting bio-oil and mineral oil in a compound reactor with a catalyst containing modified beta zeolite for catalytic cracking reaction. Low-carbon olefins and gasoline, diesel, heavy oil. The method has high dry gas yield and low heavy oil conversion rate. SUMMARY OF THE INVENTION The technical problem to be solved by the present invention is to provide a catalytic cracking apparatus and method for increasing the yield of low olefins, particularly propylene, and the conversion of heavy oil. In one embodiment, the invention provides a catalytic cracking process comprising: treating a heavy feedstock and optionally atomized water vapor with a catalyst comprising a shape selective zeolite having an average pore size of less than 0.7 nanometers in a first riser reactor The medium contact reaction obtains a stream containing the first hydrocarbon product and the first carbon catalyst -6-201217511, and the first oil and gas product is separated from the first carbon catalyst by a separation device at the end of the first riser, and the light raw material and Optionally atomizing water vapor is introduced to the second riser reactor and reacting with a catalyst comprising a shape selective zeolite having an average pore diameter of less than 0.7 nm to obtain a second hydrocarbon product and a second carbonaceous catalyst 'second hydrocarbon product and The second carbonaceous catalyst is introduced into a fluidized bed reactor in series with the second riser reactor to react in the presence of a catalyst having a shape-selective zeolite having an average pore diameter of less than 〇·7 nm, and at the same time, the heavy oil is cracked, Preferably, the cracked heavy oil produced by the process is introduced to a second riser reactor and/or a fluidized bed reactor, preferably to a fluidized bed reactor for reverse ; Third hydrocarbon-containing product was obtained, and a third coke from the catalyst in the fluidized bed flow reactor. In a further embodiment, the heavy feedstock comprises a heavy hydrocarbon and/or a hydrocarbon-rich animal and vegetable oil; wherein the light feedstock comprises a gasoline fraction and/or a C4 hydrocarbon; wherein the cracking The heavy oil is a cracked heavy oil with an atmospheric distillation range of 3 30 to 550 ° C. In a further embodiment, the catalytic cracking process further comprises: separating the first oil and gas product by a product separation system to obtain a cracking gas, pyrolysis gasoline, cracking light recycle oil, and cracking heavy oil: and/or The third oil and gas product is separated by a product separation system to obtain a cracking gas, a pyrolysis gasoline, a cracked light cycle oil, and a cracked heavy oil. In a further embodiment, the first riser reactor atomizing water vapor accounts for 2 to 50% by weight of the feed amount, preferably 5 to 10% by weight, and the reaction pressure is 0.15 to 0.3 MPa, preferably 0.2~0.25MPa; wherein, the reaction temperature of the first rise 201217511 riser reactor is 480~600 °C, preferably 500~560 °C, the ratio of the agent to oil is 5~20, preferably 7~15, the reaction The time is 0.50 to 10 seconds', preferably 2 to 4 seconds. In a further embodiment, the reaction temperature of the second riser reactor is 520 to 580 ° C, preferably 520 to 560 ° C; the light feedstock to which the second riser reactor is directed includes gasoline fraction, gasoline The ratio of the atomized water vapor of the raw material is 5 to 30% by weight, preferably 10 to 20% by weight; when the light raw material includes the gasoline fraction, the ratio of the ratio of the gasoline to the gasoline in the second riser is It is 10~30', preferably 15~25, the reaction time is 〇.1〇~1.5 seconds, preferably 0.30~0 _ 8 seconds; when the light raw material includes C 4 hydrocarbon, C 4 hydrocarbon atomized water vapor The ratio is from 1 〇 to 40% by weight, preferably from 1 5 to 25% by weight. When the light raw material comprises C4 hydrocarbon, the ratio of the ratio of the C4 hydrocarbon to the second riser is 12 to 40. Preferably, the reaction time is from 0.50 to 2.0 seconds, preferably from 0. 8 to 1 _ 5 seconds. In a further embodiment, the fluidized bed reactor has a reaction temperature of from 500 to 580 ° C, preferably from 510 to 560 ° C, and a WHSV of from 1 to 35 hours -1, preferably from 3 to 30 hours. The reaction pressure of the fluidized bed reactor is 〇. : i 5 to 0.3 MPa, preferably 0.2 to 0.25 MPa. In a further embodiment, the conditions for the reaction of the cracked heavy oil in the fluidized bed include: a ratio of the cracked heavy oil to the catalyst to the oil of the catalyst is from 1 to 50, preferably from 5 to 40; and the cracked heavy oil has a WHSV of 1 in the fluidized bed. ~20 hours -1, preferably 3 to 15 hours of stomach 1; the ratio of atomized water vapor of the cracked heavy oil is 5 to 20% by weight, preferably 10 to 15% by weight. In a further embodiment, to the second riser reactor and /

-8 - 201217511 或流化床反應器的裂解重油與引至第一提升管反 質原料的重量比爲0.05〜0.30:1。 在進一步的實施方案中,當所述的輕質原料 餾分時,引至第二提升管反應器的汽油餾分與引 升管反應器的重質原料的重量比爲0.05〜0.20:1 的輕質原料包括汽油餾分和C 4烴時,輕質原料中 輕質原料中汽油餾分的重量比爲0〜2 1。 在進一步的實施方案中,所述的汽油餾分輕 富含烯烴的汽油餾分,其烯烴含量爲20〜95重量 點不超過85 °C ;所述C4烴輕質原料爲富含烯烴的 CM烯烴的含量大於50重量%。 在進一步的實施方案中,所述的汽油餾分輕 括經所述產品分離系統分離得到的裂解汽油。 在進一步的實施方案中,所述的催化裂解方 ,將第一油氣產物和第三油氣產物混合後引至產 統分離。 在進一步的實施方案中,所述的催化裂解方 ,將第一積炭催化劑先引至流化床反應器,與流 器的催化劑混合,然後引至汽提器,或者將第一 劑直接引至汽提器。 在進一步的實施方案中,所述的催化裂解方 ,將第一積炭催化劑和/或第三積炭催化劑用水 並且將夾帶油氣產物的汽提水蒸氣引至流化床反, 在實施方案中,本發明提供一種催化裂解裝 應器的重 包括汽油 至第一提 ;當所述 的C4烴與 質原料爲 :%,終餾 C4烴,其 質原料包 法還包括 品分離系 法還包括 化床反應 積炭催化 法還包括 蒸氣汽提 應器。 置,其包 -9 - 201217511 括: 用於裂解重質原料的第一提升管反應器(1),所述 第一·提升管反應器具有位於提升管底部的一個或多個重質 原料進料口, 用於裂解輕質原料的第二提升管反應器(2),所述 第二提升管反應器具有位於提升管底部的一個或多個輕質 原料進料口和位於提升管頂部的出料口, 流化床反應器(4 ),所述流化床反應器具有一個或 多個進料口,並且所述流化床反應器經由連接部件(較佳 地低壓出口分佈器,更佳地拱形分佈器)與第二提升管反 應器的出料口相連, 設置在第一提升管末端的分離裝置,較佳地,快分裝 置(the quick separation device),該分離裝置包括油氣 出料口和催化劑出料口, 其中所述第二提升管反應器和/或所述流化床反應器 還具有位於該一個或多個輕質原料進料口之上的一個或多 個裂解重油進料口,較佳地,所述裂解重油進料口在所述 第二提升管反應器長度的二分之一處和所述第二提升管出 料口之間,更佳地,所述裂解重油進料口在所述流化床反 應器的底部,和 任選地’產品分離系統(6 ),所述產品分離系統將 裂解重油從來自第一提升管反應器和/或流化床反應器的 油氣產物中分離,並且經由裂解重油迴路(loop )將裂解 重油引至該一個或多個裂解重油進料口。-8 - 201217511 or the weight ratio of the cracked heavy oil in the fluidized bed reactor to the reverse feedstock to the first riser is 0.05 to 0.30:1. In a further embodiment, when the light raw material fraction is used, the weight ratio of the gasoline fraction introduced to the second riser reactor to the heavy raw material of the riser reactor is 0.05 to 0.20:1. When the raw material includes a gasoline fraction and a C 4 hydrocarbon, the weight ratio of the gasoline fraction in the light raw material in the light raw material is 0 to 2 1 . In a further embodiment, the gasoline fraction is lightly olefin-rich gasoline fraction having an olefin content of from 20 to 95 parts by weight and not more than 85 ° C; the C4 hydrocarbon light feedstock is an olefin-rich CM olefin. The content is more than 50% by weight. In a further embodiment, the gasoline fraction includes pyrolysis gasoline separated by the product separation system. In a further embodiment, the catalytic cracking unit combines the first hydrocarbon product with the third hydrocarbon product and directs it to the production separation. In a further embodiment, the catalytic cracking side first introduces the first carbon deposition catalyst to the fluidized bed reactor, mixes with the catalyst of the flow device, and then leads to the stripper, or directs the first agent. To the stripper. In a further embodiment, the catalytic cracking side directs the first carbon deposition catalyst and/or the third carbon deposition catalyst with water and the stripping water vapor entrained with the oil and gas product to the fluidized bed, in an embodiment. The invention provides a catalytic cracking device comprising a gasoline to a first extraction; when the C4 hydrocarbon and a raw material are: %, a final C4 hydrocarbon, the raw material packaging method further comprises a product separation method, further comprising The chemical bed catalytic carbon deposition catalysis also includes a steam stripping reactor. Included, its package -9 - 201217511 includes: a first riser reactor (1) for cracking heavy feedstock, the first riser reactor having one or more heavy feedstocks located at the bottom of the riser a second riser reactor (2) for cracking a light feedstock, the second riser reactor having one or more light feedstock inlets at the bottom of the riser and a top of the riser a discharge port, a fluidized bed reactor (4) having one or more feed ports, and the fluidized bed reactor is connected via a connecting member, preferably a low pressure outlet distributor, a fine arched distributor) connected to a discharge port of the second riser reactor, a separation device disposed at the end of the first riser, preferably a quick separation device, the separation device including oil and gas a discharge port and a catalyst discharge port, wherein the second riser reactor and/or the fluidized bed reactor further have one or more cracks located above the one or more light feed inlets Heavy oil feed port, preferably, said a cracking heavy oil feed port between one-half of the length of the second riser reactor and the second riser discharge port, and more preferably, the cracked heavy oil feed port is in the fluidization a bottom of the bed reactor, and optionally a 'product separation system (6) that separates the cracked heavy oil from the oil and gas products from the first riser reactor and/or the fluidized bed reactor, and via A cracking heavy oil loop directs the cracked heavy oil to the one or more cracked heavy oil feed ports.

-10- 201217511 在進一步的實施方案中,所述催化裂解裝置還包括: 汽提器(3 )、沉降器(5 )、產品分離系統(6 )、再生 器(7)和旋風分離系統: 所述汽提器具有汽提用水蒸氣的入口、汽提過的催化 劑的出口和夾帶油氣的汽提水蒸氣的出口; 其中所述沉降器與所述流化床反應器的出料口相通, 並且具有一個或多個接收反應油氣的入口和一個或多個與 產品分離系統相連的出口; 其中所述再生器包括再生段、一個或多個使用過的催 化劑(spent catalyst )斜管和一個或多個再生催化劑斜管 ’其中較佳地使用過的催化劑斜管與汽提器相連,和再生 催化劑斜管與第一和/或第二提升管反應器相連; 其中所述產品分離系統將C4烴、裂解汽油、和裂解重 油從來自第一提升管反應器和/或流化床反應器的油氣產 物中分離,並且經由裂解重油迴路將裂解重油引至該一個 或多個裂解重油進料口,和/或經由裂解汽油迴路將裂解 汽油引至該一個或多個輕質原料進料口,和/或通過C4烴 回路將CM烴引至該一個或多個輕質原料進料口; 其中所述旋風分離系統設置在沉降器的頂部並且與沉 降器的出口相連’用於進一步分離油氣產物和催化劑固體 顆粒。 本發明基於雙提升管與流化床構成的組合反應器,透 過技術方法的優化,配備合適的催化劑,對不同進料進行 選擇性轉化,在有效提高重油轉化基礎上顯著增加丙烯產 -11 - 201217511 率,抑制乾氣和焦炭生成,並且能夠改善裂解汽油和輕油 性質。與現有技術相比,透過第一提升管反應器末端的分 離裝置(快分裝置)將第一油氣產物與第一積炭催化劑分 離,可降低乾氣產率、抑制低碳烯烴,尤其是丙烯在生成 之後的再轉化:本發明將富含烯烴的汽油餾分和/或C4烴 作爲原料注入至連接到流化床反應器的第二提升管反應器 中的同時,將本裝置/方法產生的裂解重油引至到第二提 升管反應器或流化床反應器參與轉化,一方面實現重油二 次轉化提高整個裝置的重油轉化程度、利用裂解重油餾分 增產丙烯,同時對富含烯烴的汽油餾分和/或C4烴反應的 激冷終止,抑制低碳烯烴,尤其丙烯生成之後的再轉化反 應’從而有效保持高丙烯產率。此外,本發明方法將夾帶 油氣的汽提水蒸氣引至流化床反應器,使其通過流化床反 應器後排出反應器,可有效降低油氣產物分壓,縮短油氣 產物在沉降器中的停留時間,增產丙烯同時降低乾氣、焦 炭產率。 【實施方式】 在本發明中,除非另外指出,提升管反應器的反應溫 度是指提升管反應器的出口溫度;流化床反應器的反應溫 度是指流化床反應器的床層溫度》 在本發明中,除非另外指出,劑油比是指催化劑與油 /烴的重量比。 在本發明中,除非另外指出,提升管反應器的反應壓 -12- 201217511 力是指反應器的出口絕對壓力。 在本發明中,除非另外指出,汽油餾分與汽油原料可 互換使用。 在本發明中,除非另外指出,汽油原料霧化水蒸氣比 例是指汽油的霧化水蒸氣占汽油進料量的比例。 在本發明中,除非另外指出,C4烴霧化水蒸氣比例是 指C4烴的霧化水蒸氣占C4進料量的比例。 在本發明中,除非另外指出,裂解重油的霧化水蒸氣 比例是指霧化水蒸氣占裂解重油進料量的比例。 在本發明中,除非另外指出,流化床反應器的反應壓 力是指反應器的出口絕對壓力,在流化床反應器與沉降器 相連的情況下,是指沉降器的出口絕對壓力。 在本發明中,除非另外指出,流化床的WHSV是指就 流化床反應器總進料而言。 在本發明中,除非另外指出,快分裝置是能夠實現催 化劑固體和油氣產物快速分離的旋風分離器,較佳地,該 旋風分離器是一級旋風分離器。 根據本發明,將重質原料和霧化水蒸氣在第一提升管 反應器中進行催化裂解反應得到含第一油氣產物與第一積 炭催化劑的物流,所述第一油氣產物與第一積炭催化劑通 過第一提升管末端的分離裝置分離。在一種實施方案中, 所述的分離裝置爲一種快分裝置,用以將油氣產物與積炭 催化劑快速分離。在一種實施方案中,可採用現有的快分 裝置。較佳的快分裝置爲粗旋分分離器。 -13- 201217511 第一提升管反應器反應操作條件:反應溫度爲480〜 600°C,較佳地爲5 00〜5 60 °C,劑油比爲5〜20,較佳地爲7 〜1 5,反應時間爲0.5 0〜1 0秒,較佳地爲2〜4秒,霧化水 蒸氣占進料fl的2〜50重量%,較佳地爲5〜10重量%,反 應壓力爲0.15〜0.3MPa,較佳地爲0.2〜0.25MPa。 根據本發明,將輕質原料和任選地霧化水蒸氣引至第 二提升管反應器,與含平均孔徑小於0.7奈米的形狀選擇 性沸石的催化劑接觸反應得到第二油氣產物與第二積炭催 化劑,第二油氣產物與第二積炭催化劑被引至與第二提升 管反應器串聯的流化床反應器,在含平均孔徑小於0.7奈 米的形狀選擇性沸石的催化劑的存在下反應,同時,將裂 解重油,較佳地,將本方法自產的裂解重油引至第二提升 管反應器和/或流化床反應器,較佳地引至流化床反應器 進行反應;從流化床反應器中得到含第三油氣產物和第三 積炭催化劑的物流。含第三油氣產物和第三積炭催化劑的 物流經沉降器實現第三油氣產物和第三積炭催化劑的分離 ,將第三油氣產物引至產品分離系統,得到裂解氣體、裂 解汽油、裂解輕循環油和裂解重油。 引至第二提升管反應器的輕質原料爲汽油餾分和/或 C4烴,較佳爲富含烯烴的C4烴和/或富含烯烴的汽油餾分 。第二提升管反應溫度約爲520〜580 °C,較佳520〜560t 。引至第二提升管反應器的汽油餾分的反應操作條件:汽 油原料在第二提升管內操作的劑油比爲10〜30,較佳爲15 〜2 5 ;汽油原料在第二提升管內反應時間爲〇 . 1 〇〜1 · 5秒,-10- 201217511 In a further embodiment, the catalytic cracking unit further comprises: a stripper (3), a settler (5), a product separation system (6), a regenerator (7), and a cyclone separation system: The stripper has an inlet for stripping water vapor, an outlet of the stripped catalyst, and an outlet for stripping water vapor with steam; wherein the settler is in communication with a discharge port of the fluidized bed reactor, and Having one or more inlets for receiving the reaction oil and one or more outlets connected to the product separation system; wherein the regenerator includes a regeneration section, one or more spent catalyst inclined tubes, and one or more a regenerated catalyst inclined tube 'where preferably a used catalyst inclined tube is connected to the stripper, and a regenerated catalyst inclined tube is connected to the first and / or second riser reactor; wherein the product separation system will be C4 hydrocarbon , pyrolysis gasoline, and cracked heavy oil are separated from the oil and gas products from the first riser reactor and/or the fluidized bed reactor, and the cracked heavy oil is led to the one via the cracking heavy oil circuit Or a plurality of cracked heavy oil feed ports, and/or directing pyrolysis gasoline to the one or more light feedstock feed ports via a pyrolysis gasoline loop, and/or introducing CM hydrocarbons to the one or more through a C4 hydrocarbon loop A light feedstock feed port; wherein the cyclone separation system is disposed at the top of the settler and is coupled to the outlet of the settler for further separation of the hydrocarbon product and catalyst solid particles. The invention is based on a combined reactor composed of a double riser and a fluidized bed, and is optimized by a technical method, equipped with a suitable catalyst, and selectively converts different feeds, and significantly increases the production of propylene on the basis of effectively improving the conversion of heavy oil. 201217511 rate, suppresses dry gas and coke formation, and can improve the properties of pyrolysis gasoline and light oil. Compared with the prior art, the separation of the first oil and gas product from the first carbon deposition catalyst through the separation device (fast branching device) at the end of the first riser reactor can reduce dry gas yield and inhibit low carbon olefins, especially propylene. Re-conversion after production: The present invention produces the olefin-rich gasoline fraction and/or C4 hydrocarbon as a feedstock to the second riser reactor connected to the fluidized bed reactor while the apparatus/method is produced The cracked heavy oil is led to the second riser reactor or the fluidized bed reactor to participate in the conversion. On the one hand, the secondary conversion of heavy oil is enhanced to increase the degree of heavy oil conversion of the whole apparatus, the cracked heavy oil fraction is used to increase the production of propylene, and the olefin-rich gasoline fraction is simultaneously The chilling of the reaction with and/or the C4 hydrocarbon is terminated, inhibiting the low-carbon olefins, especially the re-conversion reaction after propylene formation, thereby effectively maintaining high propylene yield. In addition, the method of the invention introduces the stripped water vapor entrained with oil and gas to the fluidized bed reactor, and passes through the fluidized bed reactor and exits the reactor, thereby effectively reducing the partial pressure of the oil and gas product and shortening the oil product in the settler. The residence time increases the production of propylene while reducing the dry gas and coke yield. [Embodiment] In the present invention, unless otherwise indicated, the reaction temperature of the riser reactor refers to the outlet temperature of the riser reactor; the reaction temperature of the fluidized bed reactor refers to the bed temperature of the fluidized bed reactor. In the present invention, the ratio of the agent to the oil refers to the weight ratio of the catalyst to the oil/hydrocarbon unless otherwise indicated. In the present invention, unless otherwise stated, the reaction pressure of the riser reactor -12 - 201217511 force refers to the absolute pressure of the outlet of the reactor. In the present invention, the gasoline fraction is used interchangeably with the gasoline feedstock unless otherwise indicated. In the present invention, the proportion of the atomized water vapor of the gasoline raw material means the ratio of the atomized steam of the gasoline to the amount of the gasoline fed, unless otherwise stated. In the present invention, unless otherwise indicated, the C4 hydrocarbon atomized water vapor ratio refers to the ratio of the atomized water vapor of the C4 hydrocarbon to the C4 feed amount. In the present invention, the atomized water vapor ratio of the cracked heavy oil means the ratio of the atomized water vapor to the amount of the cracked heavy oil, unless otherwise stated. In the present invention, unless otherwise indicated, the reaction pressure of the fluidized bed reactor refers to the absolute pressure of the outlet of the reactor, and in the case where the fluidized bed reactor is connected to the settler, it means the absolute pressure of the outlet of the settler. In the present invention, the WHSV of the fluidized bed means, in terms of the total feed of the fluidized bed reactor, unless otherwise stated. In the present invention, the quick-distribution device is a cyclone capable of achieving rapid separation of catalyst solids and oil and gas products unless otherwise indicated. Preferably, the cyclone separator is a primary cyclone separator. According to the present invention, the heavy raw material and the atomized water vapor are subjected to catalytic cracking reaction in the first riser reactor to obtain a stream containing the first oil and gas product and the first carbon deposition catalyst, the first oil and gas product and the first product. The carbon catalyst is separated by a separation device at the end of the first riser. In one embodiment, the separation device is a fast separation device for rapidly separating oil and gas products from a carbon deposition catalyst. In one embodiment, an existing fast dispensing device can be employed. A preferred quick-distribution device is a coarse cyclone separator. -13- 201217511 First riser reactor reaction operating conditions: reaction temperature is 480 to 600 ° C, preferably 5 00 to 5 60 ° C, and the ratio of the agent to oil is 5 to 20, preferably 7 to 1 5, the reaction time is 0.5 0 to 10 seconds, preferably 2 to 4 seconds, the atomized water vapor accounts for 2 to 50% by weight of the feed fl, preferably 5 to 10% by weight, and the reaction pressure is 0.15. 〜0.3 MPa, preferably 0.2 to 0.25 MPa. According to the present invention, a light feedstock and optionally atomized water vapor are introduced to a second riser reactor for contact reaction with a catalyst comprising a shape-selective zeolite having an average pore diameter of less than 0.7 nm to obtain a second hydrocarbon product and a second The carbonaceous catalyst, the second oil and gas product and the second carbonaceous catalyst are introduced to a fluidized bed reactor in series with the second riser reactor, in the presence of a catalyst comprising a shape selective zeolite having an average pore diameter of less than 0.7 nm. The reaction, at the same time, will crack the heavy oil, preferably, the cracked heavy oil produced by the method is introduced to the second riser reactor and/or the fluidized bed reactor, preferably to the fluidized bed reactor for reaction; A stream comprising a third hydrocarbon product and a third carbon catalyst is obtained in a fluidized bed reactor. The third hydrocarbon product and the third carbon deposition catalyst are separated by a settler to separate the third oil product and the third carbon catalyst, and the third oil product is led to the product separation system to obtain cracking gas, pyrolysis gasoline, and cracking light. Cycle oil and crack heavy oil. The light feedstock to the second riser reactor is a gasoline fraction and/or a C4 hydrocarbon, preferably an olefin-rich C4 hydrocarbon and/or an olefin-rich gasoline fraction. The second riser has a reaction temperature of about 520 to 580 ° C, preferably 520 to 560 t. Reaction operating conditions of the gasoline fraction introduced to the second riser reactor: the ratio of the ratio of the gasoline to the raw material in the second riser is 10 to 30, preferably 15 to 2 5; the gasoline raw material is in the second riser The reaction time is 〇. 1 〇~1 · 5 seconds,

-14- 201217511 較佳0.3 0〜0 · 8秒;汽油原料霧化水蒸氣比例爲5〜 % ’較佳1 0〜2 0重量%。C 4烴的反應操作條件:所 烴在第二提升管內操作的劑油比爲12〜40,較佳17 C4烴在第二提升管內反應時間爲〇.50〜2.0秒,較ί 1.5秒;C4烴霧化水蒸氣比例爲1〇〜40重量%,較佳 重量%。 根據本發明,流化床反應器的反應操作條件包 應壓力爲0.15〜〇.3MPa,較佳爲0.2〜0.25MPa;流 應溫度約爲500〜580 °C,較佳爲510〜560 °C ;流 W H S V爲1〜3 5小時-1,較佳爲3〜3 0小時-1。 根據本發明,在第二提升管反應器和/或與流 應器中裂解重油餾分的反應操作條件:催化劑與裂 接觸的劑油比爲1〜5 0,較佳5〜40 ;裂解重油在流 WHSV爲1〜20小時,較佳3〜15小時-1,裂解重油 水蒸氣比例爲5〜20重量%,較佳10〜15重量%。 根據本發明,引至第二提升管反應器的輕質原 爲富含烯烴的汽油餾分和/或富含烯烴的C4烴類, 含烯烴的汽油餾分原料選自本發明裝置生產的汽油 裝置生產的汽油餾分,較佳地,經所述產品分離系 得到的裂解汽油。其他裝置生產的汽油餾分可選自 解石油腦(FCC naphtha )、催化裂解穩定汽油 stabilized gasoline)、焦化汽油、減黏裂解汽油以 煉油或化工過程所生產的汽油餾分中的一種或一種 混合物。所述富含烯烴的汽油原料中烯烴含量爲20 30重量 述的C4 〜30 : I 0.8 〜 1 5 〜25 括:反 化床反 化床的 化床反 解重油 化床內 的霧化 料較佳 所述富 和其他 統分離 催化裂 (FCC 及其他 以上的 〜95重 -15- 201217511 量% ’較佳3 5〜90重量%,最佳在5 0重量%以上。所述汽油 原料可以是全餾程的汽油餾分,終餾點不超過204。(:,也 可以是其中的窄餾分,例如餾程在4 0〜8 5。(:之間的汽油餾 分。引至第二提升管反應器的汽油餾分與引至第一提升管 反應器的重質原料的重量比爲0.05〜0.20:1,較佳0·08〜 0.15:1。所述C4烴類是指在常溫(0-3 0°C )和常壓(1 atm )下以氣體形式存在且以C4餾分爲主要成分的低分子烴類 ,包括碳原子數爲4的烷烴、烯烴及炔烴。其可以是本裝 置自產的富含C4餾分的氣態烴產品,也可以是其他裝置過 程所生產的富含C4餾分的氣態烴,其中較佳者是本裝置自 產的C4餾分。所述C4烴較佳爲富含烯烴的C4餾分,其中 C4烯烴的含量大於50重量%,較佳大於60重量%,最佳是 在70重量%以上。在一種實施方案中,輕質原料中C4烴與 汽油餾分的重量比爲0〜2:1,較佳0〜1.2:1,更佳0〜0.8:1 〇 根據本發明,將輕質原料和任選地霧化水蒸氣引至第 二提升管反應器,在第二提升管反應器中反應後得到第二 油氣產物與第二積炭催化劑,第二油氣產物與第二積炭催 化劑被引至流化床反應器繼續反應,並且將本發明之產品 分離系統得到的裂解重油引至第二提升管反應器中進行反 應,和/或引至流化床反應器進行反應。在一種實施方案 中,將裂解重油引至第二提升管反應器,所述裂解重油的 引入位置高於輕質原料的引入位置,較佳地,所述裂解重 油的引入位置在該提升管反應器長度(提升管汽油入口至 -16- 201217511 提升管出口之間的部分)的二分之一處和提升管出口之間 。在一種實施方案中,所述裂解重油引至流化床反應器, 較佳地,所述裂解重油引至所述流化床反應器的底部。所 述的裂解重油爲從本發明之產品分離系統得到的裂解重油 ,即從進入產品分離系統的油氣產物中分離出氣體、汽油 和柴油後殘餘的大部分液體產物,其常壓餾程在330〜550 °C之間,較佳其常壓餾程爲350〜530 °C。注入第二提升管 或注入流化床反應器或注入第二提升管和流化床反應器的 裂解重油與注入第一提升管反應器的重質原料的重量比爲 0.05〜0.30:1,較佳0.10〜0.25:1。實際的裂解重油回煉量 取決於第一提升管的反應程度,反應程度越大則裂解重油 回煉量越低。較佳地,注入所述裂解重油時,反應器中催 化劑上的積炭量不超過0.5重量%,較佳爲0.1〜0.3重量%。 在提升管反應器長度的二分之一處和提升管出口之間或者 在流化床反應器中,引入裂解重油可降低焦炭和乾氣產率 ,同時提高生成丙烯之選擇性。 根據本發明,第一提升管反應器末端的分離裝置將第 一油氣產物與第一積炭催化劑分離,第一油氣產物引至產 品分離系統分離。離開流化床反應器的第三油氣產物先進 入沉降器’沉降分離出其中攜帶的催化劑後,進入後續的 產品分離系統。在產品分離系統中,油氣產物經分離得到 裂解氣體、裂解汽油、裂解輕循環油和裂解重油。較佳地 ’第一油氣產物和第三油氣產物共用產品分離系統,其中 ’將第一油氣產物和第三油氣產物混合後引至產品分離系 -17- 201217511 統。所述的產品分離系統爲現有技術,本發明沒 求。 根據本發明,第一提升管反應器末端的分離 得到的第一積炭催化劑可以直接引至汽提器進行 可以先引至流化床反應器,與流化床反應器中的 合後,再進入汽提系統進行汽提。較佳地,第一 劑先引至流化床反應器,經過流化床反應器後, 提器進行汽提。將離開流化床反應器的催化劑( 炭催化劑)引至汽提器進行汽提。第一積炭催化 積炭催化劑較佳地在同一汽提器中汽提,汽提後 引至再生器再生,再生後的催化劑引至第一提升 和/或第二提升管反應器重複使用。 根據本發明,將汽提水蒸氣和汽提出的油氣 流化床反應器的底部並且通過流化床排出反應器 油氣產物分壓,縮短油氣產物在沉降器中的停留 產丙烯同時降低乾氣、焦炭產率。 本發明中所述的重質原料爲重質烴類或富含 種動植物油類原料。所述重質烴類選自石油烴類 和合成油中的一種或一種以上的混合物。石油烴 域技術人員所公知,例如,可以是減壓蠟油、常 減壓蠟油摻混部分減壓渣油或其他二次加工獲得 所述其他二次加工獲得的烴油如焦化蠟油、脫瀝 醛精製抽餘油中的一或多者。礦物油選自煤液化 油和頁岩油(shale oil)中的一種或一種以上的 有特殊要 裝置分離 汽提,也 催化劑混 積炭催化 再進入汽 即第三積 劑和第三 的催化劑 管反應器 產物引至 ,可降低 時間,增 烴類的各 、礦物油 類爲本領 壓渣油、 的烴油。 青油、糠 油、油砂 混合物。 -18- 201217511 合成油爲煤、天然氣或瀝青經過F-Τ合成得到 所述的富含烴類的動植物油類爲動植物油脂中 者。 根據本發明’提供了 一種催化裂解裝置, 用於裂解重質原料的第一提升管反應器 第一提升管反應器具有位於提升管底部的一個 原料進料口, 用於裂解輕質原料的第二提升管反應器! 第二提升管反應器具有位於提升管底部的一個 原料進料口和位於提升管頂部的出料口, 流化床反應器(4 ),所述流化床反應器 多個進料口,並且所述流化床反應器透過連接 地低壓出口分佈器,更佳地,拱形分佈器,與 反應器的出料口相連, 設置在第一提升管末端的分離裝置,較佳 置,該分離裝置包括油氣出料口和催化劑出料 其中所述第二提升管反應器和/或所述流 還具有位於該一個或多個輕質原料進料口之上 個裂解重油進料口,較佳地,所述裂解重油進 第二提升管反應器長度的二分之一處和所述第 料口之間,更佳地,所述裂解重油進料口在所 應器的底部,和 任選地,產品分離系統(6 ),所述產品 裂解重油從來自第一提升管反應器和/或流化 的餾分油。 的一者或多 其包括: (1 ),所述 或多個重質 〔2 ),所述 或多個輕質 具有一個或 部件,較佳 第二提升管 地,快分裝 口, 化床反應器 的一個或多 料口在所述 二提升管出 述流化床反 分離系統將 床反應器的 -19- 201217511 油氣產物中分離’並且經由裂解重油迴路將裂解重油引至 該一個或多個裂解重油進料口。 在進一步的實施方案中,本發明提供了一種催化裂解 裝置,其還包括:汽提器(3)、沉降器(5)、產品分離 系統(6)、再生器(7)和旋風分離系統。 在更進一步的實施方案中,所述汽提器具有供汽提用 之水蒸氣的入口、汽提過的催化劑的出口和夾帶油氣的汽 提水蒸氣的出口。 在更進一步的實施方案中,其中所述沉降器與所述流 化床反應器的出料口相通,並且具有一個或多個接收反應 油氣的入口,和一個或多個與產品分離系統相連的出口。 在更進一步的實施方案中,其中所述再生器包括再生 段、一個或多個使用過的催化劑斜管和一個或多個再生催 化劑斜管,其中較佳地,使用過的催化劑斜管與汽提器相 連,而再生催化劑斜管與第一和/或第二提升管反應器相 連。 在更進一步的實施方案中,其中所述產品分離系統將 C4烴、裂解汽油、和裂解重油從來自第一提升管反應器和 /或流化床反應器的油氣產物中分離,並且經由裂解重油 迴路將裂解重油引至該一個或多個裂解重油進料口,和/ 或經由裂解汽油迴路將裂解汽油引至該一個或多個輕質原 料進料□,和/或經由C4烴迴路將C4烴引至該一個或多個 輕質原料進料口。 在更進一步的實施方案中,其中所述旋風分離系統設 -20- 201217511 置在沉降器的頂部並且與沉降器的出口相連,用於進一步 分離油氣產物和催化劑固體顆粒。 根據本發明,催化裂解裝置較佳地採用雙提升管與流 化床的組合,其中一個提升管與流化床反應同軸串聯後與 另一個提升管並列設置,並且所述的提升管與流化床反應 同軸串聯結構進一步與汽提器同軸耦合設置。 所述的提升管與流化床反應同軸串聯組合中,提升管 出口較佳地爲低壓出口分佈器,其壓降小於lOKPa。可使 用現有低壓出口分佈器,例如拱形分佈器。 根據本發明,所述的提升管反應器選自等直徑提升管 、等線速提升管和變直徑提升管中的一種或其中兩種的組 合’其中第一提升管反應器和第二提升管反應器可以採用 相同的型式也可以採用不同的型式。所述的流化床反應器 選自固定流化床、散式流化床、鼓泡床、湍動床、快速床 、輸送床和濃相流體化床反應器中的一種或多種的組合。 根據本發明,所述平均孔徑小於0.7奈米的形狀選擇 性沸石選自ZSM系列沸石、ZRP沸石、鎂鹼沸石、菱沸石 、環晶石、毛沸石、A沸石、柱沸石、濁沸石,以及經物 理和/或化學方法處理後得到的上述沸石之中的一種或一 種以上的混合物。ZSM系列沸石選自ZSM-5、ZSM-8、 ZSM-11、ZSM-12、ZSM-22、ZSM-23、ZSM-35、ZSM-38 、ZSM-48和其他類似結構的沸石中的一種或—種以上的混 合物。有關ZSM-5更爲詳盡的描述參見USP3702886,有關 ZRP更爲詳盡的描述參見USP5232675。 201217511 所述含平均孔徑小於〇. 7奈米的形狀選擇性沸石的催 化劑可以是由現有技術提供的催化劑的一種或多種的組合 ,可以商購或按照現有方法製備。所述的催化劑含有沸石 、無機氧化物和任選的黏土,其中含有:5〜50重量%沸石 、5〜95重量%無機氧化物、0〜70重量%黏土’所述沸石 包括平均孔徑小於〇. 7奈米的形狀選擇性沸石和任選的大 孔沸石,平均孔徑小於〇. 7奈米的形狀選擇性沸石占活性 組分的2 5〜1 0 0重量%,較佳5 0〜1 〇 〇重量% ’大孔沸石占 活性組分的〇〜7 5重量%,較佳0〜5 0重量%。 所述大孔沸石爲具有至少0.7奈米環開口的孔狀結構 的沸石,選自Y型沸石、β型沸石、L型沸石、稀土 Y型沸 石(REY)、稀土氫Υ型沸石(REHY )、超穩Υ型沸石( USY )、稀土超穩Υ型沸石(REUSY )中的一種或兩種以 上的混合物。 所述無機氧化物作爲黏接劑,選自二氧化矽(Si02 ) 和/或三氧化二鋁(Al2〇3 )。所述黏土作爲基質,即載體 ,選自高嶺土和/或多水高嶺土。 本發明提供的催化裂解方法中,第二提升管反應器中 所使用的含平均孔徑小於0.7奈米的形狀選擇性沸石的催 化劑可以與第一提升管所用催化劑相同,也可以不同。較 佳地,第一提升管反應器和第二提升管反應器使用相同的 催化劑。 下面結合附圖對本發明所提供的方法予以進一步的說 明: -22- 201217511 在如圖1所示的方法中,熱的再生催化劑分別經再生 催化劑斜管9和1 0進入提升管反應器1和2的底部,並分別 在由管線22和23注入的預提升介質作用下加速向上流動。 預熱後的重質原料經管線20與來自管線2 1的霧化水蒸氣按 一定比例混合後,注入提升管反應器1進行反應得到第一 油氣產物和第一積炭催化劑,所述第一油氣產物和第一積 炭催化劑經提升管1末端的快分裝置(圖中未標出)分離 :同時預熱或不預熱的富含烯烴的汽油餾分和/或C4烴類 經管線24與來自管線25的霧化水蒸氣按一定比例混合後, 注入提升管反應器2,並且與催化劑一起沿著提升管2向上 流動,流動過程中與經管線3 6引入的含有一定比例霧化水 蒸氣的裂解重油(較佳地,自產的)物流接觸反應得到第 二油氣產物和第二積炭催化劑,第二油氣產物和第二積炭 催化劑經提升管2的出口分佈器(圖中未標出)進入流化 床反應器4繼續反應得到第三油氣產物和第三積炭催化劑 ,最後進入沉降器5進行油氣產物與催化劑的分離。包括 第一油氣產物和第三油氣產物的油氣產物均引至沉降器頂 部的旋風分離系統(圖中未標出)分離出其中攜帶的催化 劑等固體’然後通過管線3 0引至產品分離系統6。在產品 分離系統6中催化裂解產物分離爲裂解氣體(由管線3丨引 出)、裂解汽油(由管線32引出)、裂解輕循環油(由管 線3 3引出)、裂解重油(由管線3 4引出)和裂解油漿(由 管線3 5引出)。管線3 1引出的裂解氣體在後續產品分離、 精製後可得到聚合級丙烯產品和富含烯烴的C 4餾分,其中 -23- 201217511 富含烯烴的C4餾分可返回第二提升管反應器2。管線32引 出的裂解汽油可部分或全部返回第二提升管反應器2;也 可先將汽油切割爲輕、重汽油餾分,輕汽油餾分部分或全 部返回第二提升管反應器2,較佳地,將輕汽油返回第二 提升管反應器2 ;管線34引出的裂解重油可返回反應系統 中的任意反應器,較佳地部分或全部裂解重油經管線3 6返 回提升管2或流化床4,更佳地在引入富含烯烴的汽油餾分 之後的位置引至提升管2。而經提升管1末端的快分裝置分 離出的第一積炭催化劑則引至流化床反應器4,與提升管2 出口的催化劑混和,在反應後,引至汽提器3。汽提水蒸 氣經管線37注入,與積炭催化劑逆流接觸,將積炭催化劑 所夾帶的油氣產物盡可能地汽提出,然後經流化床反應器 3引至沉降器5,與其他油氣產物一起經管線3 0引至後續的 產品分離系統。汽提後的催化劑通過使用過的催化劑斜管 8送入再生器7燒焦再生》含氧氣的氣體如空氣經管線2 6注 入再生器7,再生煙氣經管線2 7引出。再生後的催化劑經 再生催化劑斜管9和10分別返回提升管反應器1和2重複使 用。 在上述具體實施方式過程中,通過管線22和23分別向 提升管1和提升管2引入預提升介質。所述預提升介質爲本 領域技術人員熟知,可以選自水蒸氣、C 1〜C 4烴類或常規 催化裂解乾氣中的一種或多種,較佳水蒸氣和/或富含烯 烴的C4餾分。 下面的實施例將對本發明予以進一步說明。 -24- 201217511 實施例和對比例中所使用的原料包括原料A、原料B、 原料C、原料E和原料F,具體性質見表1。其中原料A是一 種裂解重油,原料B是一種常壓重油,原料C是一種富含烯 烴的裂解輕汽油。原料E和原料F是F-T裝置不同側線液體 產品,其中原料E和原料F分別對應爲輕、重物流。所採用 的催化劑爲中國石化催化劑齊魯分公司生產的Μ M C - 2催化 劑,其具體性質見表2,該催化劑含平均孔徑小於〇. 7奈米 的形狀選擇性沸石。 實施例1 本實施例在中型裝置上進行,原料爲富含烯烴的裂解 輕汽油C和裂解重油Α (按C: A=l: 1.5比例)的混合物, 催化劑爲MMC-2。在該連續反應-再生操作的中型裝置中 ’提升管的內徑爲16毫米,高度爲32 00毫米,提升管出口 連接流化床反應器’流化床反應器的內徑爲64毫米,高度 6 00毫米。所有進料均從提升管底部的噴嘴進入裝置參與 反應。 本實施例以單程通過的操作方式進行,沒有裂解重油 的回煉。高溫再生催化劑經再生催化劑斜管由再生器進入 提升管反應段底部’並在水蒸氣預提升介質的作用下向上 流動。原料油經預熱與霧化水蒸氣混合後,通過進料噴嘴 進入提升管內與熱的再生催化劑接觸進行催化轉化反應。 反應混合物沿提升管上行通過提升管出口進入與提升管相 連的流化床反應,反應混合物繼續上行,反應後進入沉降 -25- 201217511 器,隨後通過沉降器頂部設置的快分設備進行氣固分離。 油氣產物通過管線導出反應器後分離成氣體和液體產物, 含有焦炭的催化劑(使用過的催化劑)因重力作用流入汽 提器,汽提水蒸氣汽提出使用過的催化劑上吸附的烴類產 物後通過流化床進入沉降器進行氣固分離。汽提後的使用 過的催化劑通過使用過的催化劑斜管進入再生器,與空氣 接觸進行高溫燒焦再生。再生後的催化劑經再生催化劑斜 管返回提升管反應器中重複使用。 本實施例的主要操作條件和結果列於表3。 對比例1 本實施例中使用原料油、催化劑和原料油進料方式與 實施例1相同。不同的是反應器僅爲提升管,沒有流化床 反應器。該提升管反應器的內徑爲16毫米,高度爲3800毫 米。 本實施例同樣以單程通過的操作方式進行,沒有裂解 重油的回煉。高溫再生催化劑經再生催化劑斜管由再生器 進入提升管反應段底部,並在預提升介質的作用下向上流 動。原料油經預熱與霧化水蒸氣混合後,通過進料噴嘴進 入提升管內與熱的再生催化劑接觸進行催化轉化反應。反 應混合物沿提升管上行通過提升管出口進入沉降器,在隨 後通過沉降器頂部設置的快分設備進行氣固分離。油氣產 物通過管線導出反應器後分離成氣體和液體產物,含有焦 炭的催化劑(使用過的催化劑)因重力作用流入汽提器, -26- 201217511 汽提水蒸氣汽提出使用過的催化劑上吸附的烴類產物後進 入沉降器進行氣固分離。汽提後的使用過的催化劑通過使 用過的催化劑斜管進入再生器,與空氣接觸進行高溫燒焦 再生。再生後的催化劑經再生催化劑斜管返回提升管反應 器中重複使用。 本實施例的操作條件和結果列於表3。 實施例2 在實施例1中所述中型裝置上進行本實施例。富含烯 烴的裂解輕汽油C和裂解重油A注入比例爲1 : 1,其中原料C 從提升管底部的原料噴嘴注入提升管,而原料A從提升管 長度1/2處的原料噴嘴注入提升管參與反應。本實施例的 主要操作條件和結果列於表4。 實施例3 本實施例是在實施例1中所述中型裝置上進行的。富 含烯烴的裂解輕汽油C和裂解重油A注入比例爲1 : 1.2,其 中原料C從提升管底部的原料噴嘴注入提升管,而原料A從 流化床底部原料噴嘴注入提升管參與反應。本實施例的主 要操作條件和結果列於表4。 對比例2 本實施例是在對比例1中所述中型裝置上進行的。富 含烯烴的裂解輕汽油C和裂解重油A注入比例爲1 :丨,其中 -27- 201217511 原料C從提升管底部的原料噴嘴注入提升管,而原料A從提 升管長度1/2處的原.料噴嘴注入提升管參與反應。本實施 例的主要操作條件和結果列於表4。 由表4可見,實施例3中原料C從提升管底部的原料噴 嘴注入提升管和原料A從流化床底部原料噴嘴注入提升管 參與反應的進料方式,與對比例2相比,在重油轉化程度 基本相當的條件下,可以明顯降低乾氣和焦炭產率(分別 降低1.73和0.68個百分點),同時丙烯和丁烯產率仍分別 增加1.1 5和0.28個百分點,乾氣選擇性指數(乾氣產率與 轉化率比値)爲6.2 5,較對比例2乾氣選擇性指數下降幅 度達到2 3 .1 7 %。 實施例4 本贲施例在中型裝置上進行,其中第一提升管反應器 內徑爲16毫米,高度爲3800毫米,第二提升管的內徑爲16 毫米,高度爲3200毫米,第二提升管出口連接流化床反應 器,流化床反應器的內徑爲64毫米,高度600毫米,其構 型如圖1所示,本實施例採用回煉方式操作》高溫再生催 化劑經再生催化劑斜管由再生器分別引至第一和第二提升 管反應段底部,並在預提升介質的作用下向上流動。原料 油B經預熱與霧化水蒸氣混合後,通過進料噴嘴注入第一 提升管反應器1與熱的再生催化劑接觸進行催化轉化反應 ,反應混合物沿提升管反應器1上行,通過提升管反應器1 出口設置的快分設備進行氣固分離,油氣產物引至沉降器-14- 201217511 is preferably 0.3 0 to 0 · 8 seconds; the ratio of atomized water vapor of the gasoline raw material is 5 to % ‘preferably 10 to 2 0% by weight. Reaction operating conditions of C 4 hydrocarbons: the ratio of the hydrocarbon to the hydrocarbon in the second riser is 12 to 40, preferably the reaction time of the 17 C4 hydrocarbon in the second riser is 〇50 to 2.0 seconds, which is ί 1.5 The ratio of C4 hydrocarbon atomized water vapor is from 1 to 40% by weight, preferably by weight. According to the present invention, the reaction operating conditions of the fluidized bed reactor are at a pressure of 0.15 to MPa3. 3 MPa, preferably 0.2 to 0.25 MPa; and the flow temperature is about 500 to 580 ° C, preferably 510 to 560 ° C. The flow WHSV is 1 to 3 5 hours -1, preferably 3 to 3 0 -1. According to the present invention, the reaction operating conditions for cracking the heavy oil fraction in the second riser reactor and/or the flow reactor are: the ratio of catalyst to crack contact agent oil is 1 to 50, preferably 5 to 40; The flow WHSV is 1 to 20 hours, preferably 3 to 15 hours -1, and the ratio of the cracked heavy oil to water vapor is 5 to 20% by weight, preferably 10 to 15% by weight. According to the present invention, the light source introduced to the second riser reactor is an olefin-rich gasoline fraction and/or an olefin-rich C4 hydrocarbon, and the olefin-containing gasoline fraction feedstock is selected from the gasoline plant produced by the apparatus of the present invention. The gasoline fraction, preferably, the pyrolysis gasoline obtained by the separation of the product. The gasoline fraction produced by other units may be selected from one or a mixture of gasoline fractions produced by FCC naphtha, stabilized gasoline stabilized gasoline, coker gasoline, viscous pyrolysis gasoline for refining or chemical processes. The olefin content of the olefin-rich gasoline feedstock is 20 30 wt% C4 〜30: I 0.8 〜 1 5 〜25 Included: the reversed bed of the reaction bed is reversed from the atomized material in the heavy oil bed Preferably, the FCC and other systems are separated by catalytic cracking (FCC and other above ~95 weight -15-201217511%% is preferably 3 5~90% by weight, optimally above 50% by weight. The gasoline raw material may be The full distillation range of the gasoline fraction, the final boiling point does not exceed 204. (:, can also be a narrow fraction of it, such as the distillation range of 40 ~ 8 5 (: between the gasoline fraction. Lead to the second riser reaction The weight ratio of the gasoline fraction of the apparatus to the heavy raw material introduced to the first riser reactor is 0.05 to 0.20:1, preferably 0·08 to 0.15:1. The C4 hydrocarbons are at normal temperature (0-3). Low-molecular hydrocarbons in the form of a gas at atmospheric pressure (1 atm) and having a C4 fraction as a main component, including alkanes, alkenes and alkynes having a carbon number of 4. It may be produced by the device. The gaseous hydrocarbon product rich in C4 fraction may also be a gaseous hydrocarbon rich in C4 fraction produced by other process processes, of which Is the self-produced C4 fraction of the apparatus. The C4 hydrocarbon is preferably an olefin-rich C4 fraction, wherein the C4 olefin content is more than 50% by weight, preferably more than 60% by weight, most preferably more than 70% by weight. In one embodiment, the weight ratio of the C4 hydrocarbon to the gasoline fraction in the light raw material is 0 to 2:1, preferably 0 to 1.2:1, more preferably 0 to 0.8:1. According to the present invention, the light raw material and any The selected atomized water vapor is introduced to the second riser reactor, and after the reaction in the second riser reactor, the second oil and gas product and the second carbon deposition catalyst are obtained, and the second oil product and the second carbon catalyst are led to The fluidized bed reactor continues the reaction and the cracked heavy oil obtained from the product separation system of the present invention is introduced into a second riser reactor for reaction, and/or directed to a fluidized bed reactor for reaction. In one embodiment Introducing the cracked heavy oil to the second riser reactor, the introduction position of the cracked heavy oil is higher than the introduction position of the light raw material, preferably, the introduction position of the cracked heavy oil is at the riser reactor length (riser) Gasoline entrance to -16 - 201217511 Between one-half of the portion between the riser outlets and the riser outlet. In one embodiment, the cracked heavy oil is directed to a fluidized bed reactor, preferably, the cracked heavy oil is directed to The bottom of the fluidized bed reactor. The cracked heavy oil is the cracked heavy oil obtained from the product separation system of the present invention, that is, most of the liquid remaining after separating the gas, gasoline and diesel from the oil and gas products entering the product separation system. The product has a normal pressure distillation range of 330 to 550 ° C, preferably a normal pressure distillation range of 350 to 530 ° C. The second riser is injected or injected into the fluidized bed reactor or injected into the second riser and the flow. The weight ratio of the cracked heavy oil of the chemical bed reactor to the heavy raw material injected into the first riser reactor is 0.05 to 0.30:1, preferably 0.10 to 0.25:1. The actual amount of cracked heavy oil refining depends on the degree of reaction of the first riser. The greater the degree of reaction, the lower the amount of cracked heavy oil. Preferably, when the cracked heavy oil is injected, the amount of carbon deposited on the catalyst in the reactor is not more than 0.5% by weight, preferably 0.1 to 0.3% by weight. The introduction of cracked heavy oil between one-half of the length of the riser reactor and the riser outlet or in the fluidized bed reactor reduces coke and dry gas yields while increasing the selectivity to propylene. According to the present invention, the separation device at the end of the first riser reactor separates the first hydrocarbon product from the first carbon deposition catalyst, and the first hydrocarbon product is directed to the product separation system for separation. The third hydrocarbon product leaving the fluidized bed reactor is advanced into the settler' to settle out the catalyst carried therein and then to the subsequent product separation system. In the product separation system, the oil and gas products are separated to obtain cracked gas, pyrolysis gasoline, cracked light cycle oil, and cracked heavy oil. Preferably, the first oil and gas product and the third oil and gas product share a product separation system, wherein the first oil and gas product and the third oil and gas product are mixed and introduced to the product separation system -17-201217511. The product separation system described is prior art and the present invention is not required. According to the present invention, the first coke catalyst obtained by separating the ends of the first riser reactor can be directly introduced to the stripper for introduction to the fluidized bed reactor, and after being combined with the fluidized bed reactor, Enter the stripping system for stripping. Preferably, the first agent is first introduced to the fluidized bed reactor, and after passing through the fluidized bed reactor, the stripper is stripped. The catalyst (carbon catalyst) leaving the fluidized bed reactor is led to a stripper for stripping. The first carbon-catalyzed carbon deposition catalyst is preferably stripped in the same stripper, stripped to a regenerator for regeneration, and the regenerated catalyst is introduced to the first lift and/or the second riser reactor for reuse. According to the present invention, the stripping water vapor and the stripped oil are flown to the bottom of the reactor and the partial pressure of the oil and gas products in the reactor is discharged through the fluidized bed, thereby shortening the residence of the oil and gas product in the settler to produce propylene while reducing dry gas, Coke yield. The heavy raw materials described in the present invention are heavy hydrocarbons or rich in animal and vegetable oil raw materials. The heavy hydrocarbons are selected from one or a mixture of one or more of petroleum hydrocarbons and synthetic oils. It is known to those skilled in the petroleum hydrocarbon field, for example, a vacuum oil, a vacuum-reduced wax oil blended partially vacuum residue or other secondary processing to obtain the hydrocarbon oil obtained by the other secondary processing, such as coking wax oil, One or more of the lysaldehyde-refined raffinate oil. The mineral oil is selected from one or more of coal liquefied oil and shale oil, and has a special device for separating and stripping, and the catalyst is mixed with carbon to catalyze the re-entry into the steam, that is, the third product and the third catalyst tube reaction. The product is introduced to reduce the time, and each of the hydrocarbons and mineral oils are hydrocarbon oils. A mixture of green oil, eucalyptus oil and oil sands. -18- 201217511 Synthetic oil is obtained by F-Τ synthesis of coal, natural gas or asphalt. The hydrocarbon-rich animal and vegetable oils are animal and vegetable oils and fats. According to the present invention, there is provided a catalytic cracking apparatus for a first riser reactor for cracking heavy feedstock. The first riser reactor has a raw material feed port at the bottom of the riser for cracking light raw materials. Two riser reactors! The second riser reactor has a feed inlet at the bottom of the riser and a discharge port at the top of the riser, a fluidized bed reactor (4), a plurality of feed ports of the fluidized bed reactor, and The fluidized bed reactor is connected to the outlet of the reactor through a low pressure outlet distributor, more preferably, an arched distributor, and is disposed at the end of the first riser, preferably, the separation The apparatus includes an oil and gas discharge port and a catalyst discharge wherein the second riser reactor and/or the stream further has a cracked heavy oil feed port located above the one or more light feedstock feed ports, preferably The cracked heavy oil enters between one-half of the length of the second riser reactor and the first feed port, and more preferably, the cracked heavy oil feed port is at the bottom of the reactor, and optionally Ground, a product separation system (6) that cracks heavy oil from the first riser reactor and/or fluidized distillate. One or more of the following: (1), the one or more heavy masses [2), the one or more lightweight ones have one or more components, preferably the second riser ground, the quick splitting mouth, the chemical bed One or more of the reactors are separated from the -19-201217511 oil and gas product of the bed reactor by the fluidized bed reverse separation system of the second riser and directing the cracked heavy oil to the one or more via a cracking heavy oil circuit One cracked heavy oil feed port. In a further embodiment, the present invention provides a catalytic cracking unit further comprising: a stripper (3), a settler (5), a product separation system (6), a regenerator (7), and a cyclone separation system. In still further embodiments, the stripper has an inlet for steam for stripping, an outlet for stripped catalyst, and an outlet for stripping steam with oil and gas. In still further embodiments, wherein the settler is in communication with a discharge port of the fluidized bed reactor and has one or more inlets for receiving reaction oil and gas, and one or more associated with a product separation system Export. In still further embodiments, wherein the regenerator comprises a regeneration section, one or more spent catalyst tubes, and one or more regenerated catalyst tubes, wherein preferably the used catalyst tubes and steam are used The riser is connected and the regenerated catalyst ramp is connected to the first and/or second riser reactor. In still further embodiments, wherein the product separation system separates C4 hydrocarbons, pyrolysis gasoline, and cracked heavy oil from oil and gas products from a first riser reactor and/or a fluidized bed reactor, and via cracking heavy oil The loop directs the cracked heavy oil to the one or more cracked heavy oil feed ports, and/or directs the cracked gasoline to the one or more light feedstock feeds via a pyrolysis gasoline loop, and/or C4 via a C4 hydrocarbon loop Hydrocarbon is introduced to the one or more light feedstock feed ports. In still further embodiments, wherein the cyclonic separation system is located at the top of the settler and is connected to the outlet of the settler for further separation of the hydrocarbon product and catalyst solid particles. According to the present invention, the catalytic cracking unit preferably employs a combination of a double riser and a fluidized bed, wherein one of the risers is coaxially connected in series with the fluidized bed, and is juxtaposed with the other riser, and the riser and fluidize The bed reaction coaxial series structure is further disposed coaxially with the stripper. In the coaxial series combination of the riser and the fluidized bed reaction, the riser outlet is preferably a low pressure outlet distributor having a pressure drop of less than 1 OKPa. Existing low pressure outlet distributors, such as arched distributors, can be used. According to the present invention, the riser reactor is selected from one or a combination of two of a constant diameter riser, an equal line speed riser and a variable diameter riser, wherein the first riser reactor and the second riser The reactors can be of the same type or of different types. The fluidized bed reactor is selected from the group consisting of a fixed fluidized bed, a fluidized bed, a bubbling bed, a turbulent bed, a fast bed, a transport bed, and a dense phase fluidized bed reactor. According to the present invention, the shape-selective zeolite having an average pore diameter of less than 0.7 nm is selected from the group consisting of ZSM series zeolites, ZRP zeolites, ferrierites, chabazite, cyclolite, erionite, A zeolite, column zeolite, turbidite, and One or more of the above-mentioned zeolites obtained by physical and/or chemical treatment. The ZSM series zeolite is selected from one of ZSM-5, ZSM-8, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-35, ZSM-38, ZSM-48 and other similarly structured zeolites or - more than one mixture. A more detailed description of ZSM-5 can be found in USP 3,702,886, and a more detailed description of ZRP can be found in USP 5,232,675. The catalyst of the shape-selective zeolite having an average pore diameter of less than 〇. 7 nm may be a combination of one or more of the catalysts provided by the prior art, and may be commercially available or prepared according to an existing method. The catalyst comprises zeolite, inorganic oxide and optionally clay, which comprises: 5 to 50% by weight of zeolite, 5 to 95% by weight of inorganic oxide, 0 to 70% by weight of clay. The zeolite comprises an average pore diameter smaller than 〇 7 nm shape-selective zeolite and optionally large-pore zeolite, the average pore diameter of less than 〇. 7 nm of the shape-selective zeolite accounts for 25 to 100% by weight of the active component, preferably 5 0 to 1 〇〇% by weight 'macroporous zeolite accounts for 〇~75 wt% of the active component, preferably 0 to 50 wt%. The large pore zeolite is a zeolite having a pore structure of at least 0.7 nm ring opening, and is selected from the group consisting of Y type zeolite, β type zeolite, L type zeolite, rare earth Y type zeolite (REY), rare earth hydroquinone type zeolite (REHY). One or a mixture of two or more of ultra-stable cerium type zeolite (USY) and rare earth ultra-stable cerium type zeolite (REUSY). The inorganic oxide is used as a binder and is selected from the group consisting of cerium oxide (SiO 2 ) and/or aluminum oxide (Al 2 〇 3 ). The clay acts as a substrate, ie a carrier, selected from the group consisting of kaolin and/or halloysite. In the catalytic cracking method provided by the present invention, the catalyst containing the shape-selective zeolite having an average pore diameter of less than 0.7 nm used in the second riser reactor may be the same as or different from the catalyst used in the first riser. Preferably, the first riser reactor and the second riser reactor use the same catalyst. The method provided by the present invention will be further described below with reference to the accompanying drawings: -22- 201217511 In the method shown in FIG. 1, the hot regenerated catalyst enters the riser reactor 1 through the regenerated catalyst inclined tubes 9 and 10, respectively. The bottom of 2 is accelerated upward by the pre-lifting medium injected by lines 22 and 23, respectively. The preheated heavy raw material is mixed with the atomized water vapor from the line 21 by a certain ratio through the line 20, and then injected into the riser reactor 1 to be reacted to obtain a first oil and gas product and a first carbon deposition catalyst, the first The oil and gas product and the first carbon deposit catalyst are separated by a quick-distribution device (not shown) at the end of the riser 1: the olefin-rich gasoline fraction and/or C4 hydrocarbons which are preheated or not preheated are connected via line 24 and The atomized water vapor from line 25 is mixed in a certain ratio, injected into the riser reactor 2, and flows upward along the riser 2 together with the catalyst, and contains a certain proportion of atomized water vapor introduced during the flow and through the line 36. The cracked heavy oil (preferably, self-produced) stream is contacted to obtain a second oil and gas product and a second carbonaceous catalyst, and the second hydrocarbon product and the second carbonaceous catalyst are passed through an outlet distributor of the riser 2 (not shown) The fluidized bed reactor 4 is further reacted to obtain a third oil and gas product and a third carbonaceous catalyst, and finally enters the settler 5 to separate the oil and gas products from the catalyst. The oil and gas products including the first oil and gas product and the third oil and gas product are led to a cyclone separation system (not shown) at the top of the settler to separate the solids such as the catalyst carried therein, and then introduced to the product separation system through the pipeline 30. . In the product separation system 6, the catalytic cracking product is separated into pyrolysis gas (extracted from line 3), pyrolysis gasoline (derived from line 32), cracked light cycle oil (derived from line 33), and cracked heavy oil (derived from line 34). And pyrolysis slurry (extracted by line 35). The cracked gas from line 31 is subjected to subsequent product separation and refining to obtain a polymer grade propylene product and an olefin-rich C 4 fraction, wherein -23-201217511 olefin-rich C4 fraction can be returned to the second riser reactor 2. The pyrolysis gasoline drawn from line 32 may be partially or completely returned to the second riser reactor 2; the gasoline may be first cut into light and heavy gasoline fractions, and the light gasoline fraction may be partially or completely returned to the second riser reactor 2, preferably The light gasoline is returned to the second riser reactor 2; the cracked heavy oil drawn from the line 34 can be returned to any reactor in the reaction system, preferably partially or completely cracked heavy oil is returned to the riser 2 or the fluidized bed via the line 36. More preferably, it is led to the riser 2 at a position after introduction of the olefin-rich gasoline fraction. The first carbon deposition catalyst separated by the quick-distribution device at the end of the riser 1 is led to the fluidized bed reactor 4, mixed with the catalyst at the outlet of the riser 2, and after the reaction, is led to the stripper 3. The stripping water vapor is injected through the line 37, and is in countercurrent contact with the carbon deposition catalyst, and the oil and gas product entrained by the carbon deposition catalyst is stripped as much as possible, and then introduced to the settler 5 through the fluidized bed reactor 3, together with other oil and gas products. It is led via line 30 to a subsequent product separation system. The stripped catalyst is sent to the regenerator 7 through the used catalyst tube 8 to be charred. The oxygen-containing gas such as air is injected into the regenerator 7 via line 26, and the regenerated flue gas is withdrawn via line 27. The regenerated catalyst was returned to the riser reactors 1 and 2 via the regenerated catalyst inclined tubes 9 and 10, respectively. In the above-described embodiment, the pre-lifting medium is introduced to the riser 1 and the riser 2 through lines 22 and 23, respectively. The pre-elevation medium is well known to those skilled in the art and may be selected from one or more of water vapor, C 1 to C 4 hydrocarbons or conventional catalytic cracking dry gas, preferably water vapor and/or olefin-rich C4 fraction. . The invention will be further illustrated by the following examples. -24- 201217511 The raw materials used in the examples and comparative examples include the raw material A, the raw material B, the raw material C, the raw material E and the raw material F, and the specific properties are shown in Table 1. The raw material A is a cracked heavy oil, the raw material B is an atmospheric heavy oil, and the raw material C is an olefin-rich cracked light gasoline. The raw material E and the raw material F are different side liquid products of the F-T device, wherein the raw material E and the raw material F correspond to light and heavy flows, respectively. The catalyst used was a Μ M C - 2 catalyst produced by Qilu Branch of Sinopec Catalyst. The specific properties are shown in Table 2. The catalyst contains a shape-selective zeolite having an average pore diameter of less than 〇. EXAMPLE 1 This example was carried out on a medium-sized plant having a mixture of olefin-rich pyrolysis light gasoline C and cracked heavy oil hydrazine (in a ratio of C: A = 1:1.5). The catalyst was MMC-2. In the continuous reaction-regeneration operation of the medium-sized unit, the riser has an inner diameter of 16 mm and a height of 32 00 mm, and the riser outlet is connected to the fluidized bed reactor. The fluidized bed reactor has an inner diameter of 64 mm and a height. 600 mm. All feeds enter the unit from the nozzle inlet at the bottom of the riser. This embodiment was carried out in a single pass operation without refining of the cracked heavy oil. The high temperature regenerated catalyst flows from the regenerator to the bottom of the riser reaction section via the regenerated catalyst inclined tube and flows upward under the action of the water vapor pre-lifting medium. After the preheating is mixed with the atomized water vapor, the feedstock oil enters the riser through the feed nozzle to contact the hot regenerated catalyst for catalytic conversion reaction. The reaction mixture goes up the riser through the riser outlet to the fluidized bed reaction connected to the riser, and the reaction mixture continues to rise. After the reaction, it enters the sedimentation-25-201217511, and then the gas-solid separation is carried out by the quick-distribution device set at the top of the settler. . The oil and gas products are separated into gas and liquid products by a pipeline, and the coke-containing catalyst (used catalyst) flows into the stripper by gravity, and the stripping steam vapor is used to adsorb the hydrocarbon product adsorbed on the used catalyst. Gas-solid separation is carried out through a fluidized bed into a settler. The used catalyst after stripping enters the regenerator through the used catalyst inclined tube and is contacted with air for high temperature scorch regeneration. The regenerated catalyst is recycled to the riser reactor via a regenerated catalyst ramp. The main operating conditions and results of this example are listed in Table 3. Comparative Example 1 In the present embodiment, the feedstock oil, the catalyst, and the feedstock oil were fed in the same manner as in Example 1. The difference is that the reactor is only a riser and there is no fluidized bed reactor. The riser reactor has an inner diameter of 16 mm and a height of 3800 mm. This example was also carried out in a single pass operation without refining of the cracked heavy oil. The high temperature regenerated catalyst passes through the regenerative catalyst inclined tube and enters the bottom of the riser reaction section through the regenerator, and flows upward under the action of the pre-lifting medium. After the preheating is mixed with the atomized water vapor, the feedstock oil is fed into the riser through the feed nozzle to contact the hot regenerated catalyst for catalytic conversion reaction. The reaction mixture travels up the riser through the riser outlet into the settler, whereupon the gas-solid separation is carried out through a quick-distribution device placed at the top of the settler. The oil and gas products are separated into gas and liquid products by a pipeline, and the coke-containing catalyst (used catalyst) flows into the stripper by gravity. -26- 201217511 The stripping steam is adsorbed on the used catalyst. The hydrocarbon product is then passed to a settler for gas-solid separation. The stripped spent catalyst is passed through a used catalyst tube into the regenerator and contacted with air for high temperature charring regeneration. The regenerated catalyst is reused in the riser reactor via the regenerated catalyst inclined tube. The operating conditions and results of this example are listed in Table 3. Example 2 This example was carried out on the medium-sized apparatus described in Example 1. The olefin-containing cracked light gasoline C and the cracked heavy oil A are injected in a ratio of 1:1, wherein the raw material C is injected into the riser from the raw material nozzle at the bottom of the riser, and the raw material A is injected into the riser from the raw material nozzle at the length 1/2 of the riser. Reacted. The main operating conditions and results of this example are listed in Table 4. Embodiment 3 This embodiment was carried out on the medium-sized apparatus described in Embodiment 1. The olefin-containing cracked light gasoline C and the cracked heavy oil A are injected in a ratio of 1:1.2, wherein the raw material C is injected into the riser from the raw material nozzle at the bottom of the riser, and the raw material A is injected into the riser from the raw material nozzle at the bottom of the fluidized bed to participate in the reaction. The main operating conditions and results of this example are listed in Table 4. Comparative Example 2 This example was carried out on the medium-sized apparatus described in Comparative Example 1. The olefin-rich cracked light gasoline C and cracked heavy oil A injection ratio is 1: 丨, where -27- 201217511 raw material C is injected into the riser from the raw material nozzle at the bottom of the riser, and the raw material A is from the original length of the riser 1/2 The nozzle is injected into the riser to participate in the reaction. The main operating conditions and results of this example are shown in Table 4. It can be seen from Table 4 that the raw material C in the third embodiment is injected into the riser from the raw material nozzle at the bottom of the riser and the feed material A is injected into the riser from the bottom of the fluidized bed to participate in the reaction, and the heavy oil is compared with Comparative Example 2. Under the condition that the degree of conversion is basically equivalent, the dry gas and coke yield can be significantly reduced (reduced by 1.73 and 0.68 percentage points, respectively), while the yields of propylene and butene are still increased by 1.15 and 0.28 percentage points respectively, and the dry gas selectivity index ( The ratio of dry gas yield to conversion ratio was 6.2, which was a decrease of 23.17% compared with the dry gas selectivity index of Comparative Example 2. Example 4 This embodiment was carried out on a medium-sized apparatus in which the first riser reactor had an inner diameter of 16 mm and a height of 3800 mm, and the second riser had an inner diameter of 16 mm and a height of 3200 mm. The tube outlet is connected to the fluidized bed reactor. The inner diameter of the fluidized bed reactor is 64 mm and the height is 600 mm. The configuration is as shown in Fig. 1. This embodiment uses the refining mode to operate. The tubes are led by the regenerator to the bottom of the first and second riser reaction sections, respectively, and flow upward under the action of the pre-lifting medium. After the feedstock oil B is preheated and mixed with the atomized water vapor, the first riser reactor 1 is injected into the first riser reactor 1 through the feed nozzle to contact the hot regenerated catalyst for catalytic conversion reaction, and the reaction mixture rises along the riser reactor 1 and passes through the riser. The quick separation device set at the outlet of the reactor 1 performs gas-solid separation, and the oil and gas products are led to the settler.

-28- 201217511 ,然後引至產品分離系統分離成氣體和液體產物,其中輕 汽油餾分回煉作爲第二提升管反應器2的進料 '裂解重油 餾分回煉作爲流化床反應器3的進料繼續催化轉化。來自 提升管反應器1的含有焦炭的催化劑(使用過的催化劑) 因重力作用首先落入流化床反應器3與來自提升管反應器2 出口的催化劑和油氣產物混合,然後進入與流化床相通的 汽提器,汽提水蒸氣汽提出使用過的催化劑上吸附烴類產 物後通過流化床進入沉降器進行氣固分離。汽提後的使用 過的催化劑通過使用過的催化劑斜管進入再生器,與空氣 接觸進行高溫燒焦再生。再生後的催化劑經再生催化劑斜 管返回兩根提升管反應器中重複使用。 來自產品分離系統參與回煉的輕汽油與霧化水蒸氣通 過提升管反應器2底部噴嘴噴入,裂解重油與霧化水蒸氣 混合後通過流化床反應器3底部噴嘴引入,與高溫催化劑 接觸反應,油氣產物通過流化床進入沉降器,與來提升管 反應器1的油氣產物一起在沉降器頂部的旋風分離系統進 行氣固分離;油氣產物通過管線引出反應器後進入產品分 離系統,催化劑引至流化床反應器。流化床反應器中的含 焦炭的催化劑(使用過的催化劑,包括來自第一提升管反 應器和第二提升管反應器的催化劑)引至汽提器,汽提後 的使用過的催化劑通過使用過的催化劑斜管進入再生器, 與空氣接觸進行高溫燒焦再生後,再使用。 本實施例的主要操作條件和結果列於表5,其部分液 體產品性質見表6。 -29- 201217511 實施例5 本實施例在與實施例4中相同的裝置中進行。與實施 例4相比,除了調整操作條件外,還增加了 CM餾分的回煉 轉化,即來自分離系統參與回煉的C4餾分進入提升管反應 器2的預提升管與催化劑接觸反應。本實施例的主要操作 條件和結果列於表7,其部分液體產品性質見表8。 從表5、6、7和8的結果可以發現本發明所提出的方法 ,具有低乾氣產率、高丙烯收率的特點,同時可生產出高 芳烴含量的裂解汽油,可作爲芳烴抽提原料。裂解輕循環 油性質(其十六烷値爲22 )也有一定程度相應的改善,可 作爲燃料油組分。 實施例6 本苡施例在與實施例4中相同的裝置中進行。與實施 例4相比,除了調整操作工況外,進料變爲原料E和原料F ,其中原料E和原料F比例爲1 : 1。本實施例僅採用裂解重 油回煉方式操作。高溫再生催化劑經再生催化劑斜管由再 生器分別引至第一和第二提升管反應段底部,並在預提升 介質的作用下向上流動。原料油F經預熱與霧化水蒸氣混 合後,通過進料噴嘴注入第一提升管反應器1與熱的再生 催化劑接觸進行催化轉化反應,反應混合物沿提升管反應 器1上行,通過提升管反應器1出口設置的快分設備進行氣 固分離,油氣產物引至沉降器,然後引至產品分離系統分 離成氣體和液體產物,其中裂解重油餾分回煉作爲流化床 -30- 201217511 反應器3的進料繼續催化轉化。來自提升管反應器1的含有 焦炭的催化劑(使用過的催化劑)因重力作用首先落入流 化床反應器3與來自提升管反應器2出口的催化劑和油氣產 物混合,然後進入與流化床相通的汽提器,汽提水蒸氣汽 提出使用過的催化劑上吸附烴類產物後通過流化床進入沉 降器進行氣固分離。汽提後的使用過的催化劑通過使用過 的催化劑斜管進入再生器,與空氣接觸進行高溫燒焦再生 。再生後的催化劑經再生催化劑斜管返回兩根提升管反應 器中重複使用。 原料E與霧化水蒸氣通過提升管反應器2底部噴嘴噴入 ,裂解重油與霧化水蒸氣混合後通過流化床反應器3底部 噴嘴引入,與高溫催化劑接觸反應,油氣產物通過流化床 進入沉降器,與到提升管反應器1的油氣產物一起在沉降 器頂部的旋風分離系統進行氣固分離;油氣產物通過管線 引出反應器後進入產品分離系統,催化劑引至流化床反應 器。流化床反應器中的含焦炭的催化劑(使用過的催化劑 ,包括來自第一提升管反應器和第二提升管反應器的催化 劑)引至汽提器,汽提後的使用過的催化劑通過使用過的 催化劑斜管進入再生器,與空氣接觸進行高溫燒焦再生後 ,再使用。本實施例的主要操作條件和結果列於表9。 -31 - 201217511 表1 名稱 原料A 原料B 原料C 原料E 原料F 密度/(g/cm3) 1.0186 0.8950 0.6696 0.7562 0.8850 折射指數(η/) 1.5835 1.4888 / 運動黏度/(mm2/s) 80°C 22.46 34.92 / loot: 10.89 20.09 / 凝點A: 16 48 / W(殘炭)/% 1.61 6.05 / 元素組成 w(C/H)/% 89.40/9.40 86.34/13.10 85.18/14.44 83.31/13.43 86.37/12.22 w(S/N)/% 1.00/0.25 0.32/.24 0.015/0.001 / 0.0011/ <0.0005 族組成 w(飽和烴茂烴)/% 32.3/65.6 57.1/20.2 / / w(膠質/瀝青質)/% 2.1/0.0 22.5/0.2 / / 金屬含量/(pg/g) Ni/V 0.20/0.29 18.30/0.27 / / <0.1/0.3 餾程广C 初餾點 274 278 32 42 202 5% 380 362 39 66 280 10% 403 393 40 78 305 30% 427 447 44 107 354 50% 443 503 48 140 402 70% 464 539(57.8) 53 174 463 90% 506 65 238 540 95% 534 69 267 -32- 201217511 表2 催化劑名稱 MMC-2 化學性質,重量% Al2〇3 49.2 Na2〇 0.072 RE2〇3 0.61 物理性質 總孔體積,ml/g 0.208 微孔體積,ml/g 0.024 比表面,m2/g 155 分子篩比表面,m2/g 50 基質比表面,m2/g 105 堆積密度,g/ml 0.72 粒度分佈,φ% 0 〜20μηι 1.6 0 〜40μιη 14.2 0 〜80μηι 53.8 0〜1 ΙΟμΓη 72.6 0 〜149μιη 89.5 裂解活性,重量% 66 -33- 201217511 案例 ---^ 1 申 A不口 - 原料名稱 反應壓力,MPa(a) 一 όΙΓ^一 一原料 ---- Π 11 ' ---- 再生溫度,°C ~7nn 反應器結構 提升管和流ΪΕΪΙΓ 合反應器 / uu 單獨提升管反應器 提升管長度,mm 3200 3800~ 流化床反應器高度,mm 600 / 反應溫度,°C 520 520 — 輕汽油和裂解重油注入方式 混合注入 混合注入 輕汽油注入位置 提升管底部 提升管底部 裂解重油注入位置 提升管底部 提升管底部 輕汽油和裂解重油注入比例 1:1.5 1:1.5 總霧化水蒸氣比例,重量% 13 13 總劑油比,(重量比) 8 8 輕汽油反應條件 輕汽油劑油比,(重量比) 20.0 20.0 輕汽油提升管反應時間,s 0.91 1.19 輕汽油總反應時間,S 1.16 1.19 輕汽油注入水蒸氣比例, 重量% 10.00 10.00 裂解重油反應條件 裂解重油劑油比,(重量比) 13.3 13.3 裂解重油提升管反應時間 ,S 0.91 1.19 裂解重油總反應時間,S 1.16 1.19 裂解重油霧化水蒸氣比例, 重量% 15 15 床層溫度,°C 520 / 床層空速,h·1 10 / 催化劑類型 MMC-2 MMC-2 物料平衡,重量% H2-C2 3.20 2.50 C3-C4 27.59 22.56 C5+裂解汽油 35.88 37.36 裂解輕循環油 14.09 12.08 裂解重油 12.74 19.71 焦炭 6.50 5.79 總計 100.00 100.00 輕烴產率,重量% 乙烯 1.78 1.34 丙烯 14.05 10.36 總丁烯 12.77 9.99 -34- 201217511 表4 案例 實施^> 原料名稱 原料A~ ~ ---- 原料A禾 反應壓力,MPa(a) 再生溫度, 700~ 0.21 700 反應器結構 700 fee升管和流化 床組合反應器 単獨提升管 反應器 提汁菅和流化 床組合反應器 提升管長度,mm 3200 3800 3200 流_彳匕床反應器高度,mm 600 / 600 反Μ溫度,°C 560 560 545 輕汽油和裂解電油注入方式 分開注入 分開注入 分開注入 輕汽油注入位置 提升管底部 提升管底部 提升管底部 裂解重油注入位置 提升管長度 1/2處 提升管長度 1/2處 流化床底部 輕汽油和裂解重油注入比例 1:1 1:1 1:1.2 總霧化水蒸氣比Μ,重量% 15 15 14.5 總劑油比,ί雷量比) 12 12 11.3 輕汽油反應i条件 輕汽油劑油比,(重景比) 24.0 24.0 24.9 輕汽油提升管反應時間,s 0.40 0.54 0.71 輕汽油總反應時間,S 0.87 0.92 0.94 輕汽油霧化水蒸氣比例,重 量% 20.00 20.00 20.00 裂解重油反應條件 接觸裂解重油前催化劑上焦 炭量,倉量% 0.15 0.15 0.12 裂解重油劑油比,ί重量比) 24.0 24.0 20.7 裂解重油提升管反應時間,S 0.40 0.54 / 裂解重油總反應時間,S 0.60 0.54 0.23 裂解重油霧化水蒸氣比例, 重量% 10 10 10 床層溫度,°C 560 / 545 床層空速,h·1 7 / 8 催化劑類型 MMC-2 MMC-2 MMC-2 物料平衡,重量% Hz-C2 6.50 6.23 4.50 C3-C4 36.17 33.00 32.00 C5+裂解汽油 29.52 31.50 30.30 裂解輕循環油 10.45 7.43 11.50 裂解重油 10.98 15.95 16.50 焦炭 6.38 5.88 5.20 總計 100.00 100.00 100.00 轉化率,W% 78.57 76.62 72.00 一乾氣產率”〇〇觸化率 8.27 8.13 6.25 癌烴產由,雷量% 乙烯 3.73 3.45 2.58 丙烯 18.10 14.86 16.01 總丁烯 13.54 11.70 11.98 -35- 201217511 表5 案例 實施例4 原料名稱 原料B 反應壓力,MPa(a) 0.21 再生溫度,°c 700 第一提升管反應器 提升管出口溫度,°C 530 油氣反應時間,s 3 劑油比,(重量比) 9.7 霧化水蒸氣比例(對新鮮進料),重量% 8 第二提升管和流化床組合反應器 提升管出口溫度,°C 540 床層溫度,t 530 床層WHSV,h'1 10 輕汽油回煉比例(對新鮮進料),重量% 12 回煉輕汽油終餾點,°c 85 輕汽油注入位置 提升管底部 輕汽油的劑油比,(重量比) 15 輕汽油提升管反應時間,s 0.6 輕汽油總反應時間,s 1.8 輕汽油霧化水蒸氣比例,重量% 15 裂解重油回煉比例(對新鮮進料),重量% 20 裂解重油注入位置 流化床底部 裂解重油反應時間,S 1.2 裂解重油霧化水蒸氣比例,重量% 10 催化劑類型 MMC-2 物料平衡,重量% H2-C2 5.32 C3-C4 34.72 C5+裂解汽油 31.28 裂解輕循環油 13.31 裂解重油 5.73 焦炭 9.64 總計 100.00 輕烴產率(對新鮮進料),重量% 乙烯 2.81 丙烯 16.41 異丁烯 5.48 表5中所述的新鮮進料爲引至第一提升管反應的重質 原料。-28- 201217511, and then introduced to the product separation system to separate into gas and liquid products, wherein the light gasoline fraction is refining as the feed of the second riser reactor 2 'cracking heavy oil fraction refining as the fluidized bed reactor 3 The material continues to undergo catalytic conversion. The coke-containing catalyst (used catalyst) from the riser reactor 1 is first dropped into the fluidized bed reactor 3 by gravity and mixed with the catalyst and oil and gas products from the outlet of the riser reactor 2, and then enters the fluidized bed. In the same stripper, the stripping steam is used to adsorb the hydrocarbon product on the used catalyst, and then enters the settler through the fluidized bed for gas-solid separation. The used catalyst after stripping enters the regenerator through the used catalyst inclined tube and is contacted with air for high temperature scorch regeneration. The regenerated catalyst was returned to the two riser reactors via a regenerated catalyst ramp to reuse. Light gasoline and atomized water vapor from the product separation system are injected through the bottom nozzle of the riser reactor 2, and the cracked heavy oil is mixed with the atomized water vapor and introduced through the bottom nozzle of the fluidized bed reactor 3 to contact with the high temperature catalyst. The reaction, the oil and gas product enters the settler through the fluidized bed, and is separated from the oil and gas product of the riser reactor 1 by a cyclone separation system at the top of the settler; the oil and gas product is taken out of the reactor through the pipeline and enters the product separation system, the catalyst Introduced to a fluidized bed reactor. The coke-containing catalyst in the fluidized bed reactor (used catalyst, including catalyst from the first riser reactor and the second riser reactor) is led to a stripper, and the used catalyst after stripping is passed The used catalyst inclined tube enters the regenerator, and is contacted with air for high-temperature scorch regeneration, and then used. The main operating conditions and results of this example are shown in Table 5. The properties of some of the liquid products are shown in Table 6. -29-201217511 Example 5 This example was carried out in the same apparatus as in Example 4. In addition to the adjustment of the operating conditions, in addition to the adjustment of the operating conditions, the reductive conversion of the CM fraction was increased, i.e., the C4 fraction from the separation system participating in the refining process entered the preheating tube of the riser reactor 2 in contact with the catalyst. The main operating conditions and results of this example are listed in Table 7, and the properties of some of the liquid products are shown in Table 8. From the results of Tables 5, 6, 7, and 8, the method proposed by the present invention can be found to have the characteristics of low dry gas yield and high propylene yield, and at the same time, pyrolysis gasoline having a high aromatic content can be produced, which can be extracted as an aromatic hydrocarbon. raw material. The properties of the cracking light cycle oil (which has a hexadecane enthalpy of 22) also have a corresponding improvement to some extent and can be used as a fuel oil component. Example 6 This example was carried out in the same apparatus as in Example 4. In comparison with Example 4, in addition to adjusting the operating conditions, the feed was changed to the raw material E and the raw material F, wherein the ratio of the raw material E to the raw material F was 1:1. This embodiment operates only in the cracked heavy oil refining mode. The high-temperature regenerated catalyst is introduced from the regenerated catalyst to the bottom of the first and second riser reaction sections through the regenerated catalyst inclined tube, and flows upward under the action of the pre-lifting medium. After the preheating and the atomized water vapor are mixed, the feedstock oil F is injected into the first riser reactor 1 through the feed nozzle to contact the hot regenerated catalyst to carry out a catalytic conversion reaction, and the reaction mixture rises along the riser reactor 1 and passes through the riser. The quick separation device provided at the outlet of the reactor 1 performs gas-solid separation, and the oil and gas product is led to a settler, and then introduced to a product separation system to separate into gas and liquid products, wherein the cracked heavy oil fraction is rectified as a fluidized bed -30-201217511 reactor The feed of 3 continues to catalyze the conversion. The coke-containing catalyst (used catalyst) from the riser reactor 1 is firstly dropped by gravity into the fluidized bed reactor 3 and mixed with the catalyst and oil and gas products from the outlet of the riser reactor 2, and then enters the fluidized bed. In the same stripper, the stripping steam is used to adsorb the hydrocarbon product on the used catalyst, and then enters the settler through the fluidized bed for gas-solid separation. The stripped used catalyst enters the regenerator through the used catalyst tube and is exposed to air for high temperature scorch regeneration. The regenerated catalyst was returned to the two riser reactors via a regenerated catalyst inclined tube for reuse. The raw material E and the atomized water vapor are sprayed through the bottom nozzle of the riser reactor 2, and the cracked heavy oil is mixed with the atomized water vapor and introduced through the bottom nozzle of the fluidized bed reactor 3, and reacted with the high temperature catalyst, and the oil and gas product passes through the fluidized bed. Entering the settler, the gas-solid separation is carried out together with the oil and gas products to the riser reactor 1 at the cyclone separation system at the top of the settler; the oil and gas products are led out of the reactor through the pipeline and then enter the product separation system, and the catalyst is led to the fluidized bed reactor. The coke-containing catalyst in the fluidized bed reactor (used catalyst, including catalyst from the first riser reactor and the second riser reactor) is led to a stripper, and the used catalyst after stripping is passed The used catalyst inclined tube enters the regenerator and is heated in contact with air for high-temperature scorch regeneration. The main operating conditions and results of this example are listed in Table 9. -31 - 201217511 Table 1 Name Raw Material A Raw Material B Raw Material C Raw Material E Raw Material F Density / (g/cm3) 1.0186 0.8950 0.6696 0.7562 0.8850 Refractive Index (η/) 1.5835 1.4888 / Kinematic Viscosity / (mm2/s) 80°C 22.46 34.92 / loot: 10.89 20.09 / Freezing point A: 16 48 / W (carbon residue) /% 1.61 6.05 / Elemental composition w(C/H)/% 89.40/9.40 86.34/13.10 85.18/14.44 83.31/13.43 86.37/12.22 w (S/N)/% 1.00/0.25 0.32/.24 0.015/0.001 / 0.0011/ <0.0005 Group composition w (saturated hydrocarbon hydrocarbon) /% 32.3/65.6 57.1/20.2 / / w (colloid / asphaltene) / % 2.1/0.0 22.5/0.2 / / Metal content / (pg / g) Ni / V 0.20 / 0.29 18.30 / 0.27 / / < 0.1 / 0.3 Wide range C initial boiling point 274 278 32 42 202 5% 380 362 39 66 280 10% 403 393 40 78 305 30% 427 447 44 107 354 50% 443 503 48 140 402 70% 464 539 (57.8) 53 174 463 90% 506 65 238 540 95% 534 69 267 -32- 201217511 Table 2 Catalyst Name MMC-2 Chemical Properties, Weight % Al2〇3 49.2 Na2〇0.072 RE2〇3 0.61 Physical Properties Total Pore Volume, ml/g 0.208 Micropore Volume, ml/g 0.024 Specific Surface , m2/g 155 molecular sieve specific surface, m2/g 50 matrix specific surface, m2/g 105 bulk density, g/ml 0.72 particle size distribution, φ% 0 〜20μηι 1.6 0 〜40μιη 14.2 0 〜80μηι 53.8 0~1 ΙΟμΓη 72.6 0 ~149μιη 89.5 Lysis activity, wt% 66 -33- 201217511 Case---^ 1 Shen A no mouth - raw material name reaction pressure, MPa (a) one όΙΓ ^ one raw material ---- Π 11 ' --- - Regeneration temperature, °C ~ 7nn Reactor structure riser and flow enthalpy reactor / uu Individual riser reactor riser length, mm 3200 3800~ Fluidized bed reactor height, mm 600 / reaction temperature, °C 520 520 — Light gasoline and cracked heavy oil injection method Mixed injection Mixed injection Light gasoline injection position Lifting pipe bottom Lifting pipe bottom Cracking heavy oil injection position Lifting pipe bottom Lifting pipe bottom Light gasoline and cracking heavy oil injection ratio 1:1.5 1:1.5 Total atomized water Vapor ratio, weight% 13 13 total oil ratio, (weight ratio) 8 8 light gasoline reaction conditions light gasoline oil to oil ratio, (weight ratio) 20.0 20.0 light gasoline riser reaction time, s 0.91 1.19 Light gasoline total reaction time, S 1.16 1.19 Light gasoline injection steam ratio, weight% 10.00 10.00 Cracking heavy oil reaction conditions cracking heavy oil to oil ratio, (weight ratio) 13.3 13.3 cracking heavy oil riser reaction time, S 0.91 1.19 cracking heavy oil Total reaction time, S 1.16 1.19 Pyrolysis heavy oil atomized water vapor ratio, weight % 15 15 Bed temperature, °C 520 / Bed space velocity, h·1 10 / Catalyst type MMC-2 MMC-2 Material balance, wt% H2-C2 3.20 2.50 C3-C4 27.59 22.56 C5+ pyrolysis gasoline 35.88 37.36 Cracking light cycle oil 14.09 12.08 Cracking heavy oil 12.74 19.71 Coke 6.50 5.79 Total 100.00 100.00 Light hydrocarbon yield, wt% Ethylene 1.78 1.34 Propylene 14.05 10.36 Total butene 12.77 9.99 - 34- 201217511 Table 4 Case Implementation^> Raw Material Name Raw Material A~~ ---- Raw Material A and Reaction Pressure, MPa(a) Regeneration Temperature, 700~0.21 700 Reactor Structure 700 fee riser and fluidized bed combination reaction単 提升 提升 提升 提升 反应 反应 菅 菅 菅 菅 菅 菅 菅 and fluidized bed combination reactor riser length, mm 3200 3800 3200 flow _ Boring bed reactor height, mm 600 / 600 Μ Μ temperature, °C 560 560 545 Light gasoline and cracked electric oil injection method separately injected separately injection separately injected light gasoline injection position riser bottom bottom riser bottom riser bottom cracking heavy oil injection position The length of the riser is 1/2, the length of the riser is 1/2, and the ratio of light gasoline and cracked heavy oil at the bottom of the fluidized bed is 1:1 1:1 1:1.2 Total atomization water vapor ratio 重量, weight% 15 15 14.5 Total oil Ratio, ί 雷量比) 12 12 11.3 Light gasoline reaction i condition light gasoline oil to oil ratio, (respective ratio) 24.0 24.0 24.9 Light gasoline riser reaction time, s 0.40 0.54 0.71 light gasoline total reaction time, S 0.87 0.92 0.94 Light gasoline atomization steam ratio, weight% 20.00 20.00 20.00 Cracking heavy oil reaction conditions Contact cracking heavy oil pre-catalyst coke amount, storage volume % 0.15 0.15 0.12 cracking heavy oil ratio oil, ί weight ratio) 24.0 24.0 20.7 cracking heavy oil riser reaction Time, S 0.40 0.54 / total reaction time of cracking heavy oil, S 0.60 0.54 0.23 ratio of cracked heavy oil atomized water vapor, weight% 10 10 10 Bed temperature, °C 560 / 545 Bed space velocity, h·1 7 / 8 Catalyst type MMC-2 MMC-2 MMC-2 Material balance, wt% Hz-C2 6.50 6.23 4.50 C3-C4 36.17 33.00 32.00 C5+ cracking Gasoline 29.52 31.50 30.30 Cracking light cycle oil 10.45 7.43 11.50 Cracking heavy oil 10.98 15.95 16.50 Coke 6.38 5.88 5.20 Total 100.00 100.00 100.00 Conversion rate, W% 78.57 76.62 72.00 One dry gas yield “〇〇Taction rate 8.27 8.13 6.25 Carcinogenic hydrocarbon production, Thunder amount % Ethylene 3.73 3.45 2.58 Propylene 18.10 14.86 16.01 Total butene 13.54 11.70 11.98 -35- 201217511 Table 5 Case example 4 Raw material name Raw material B Reaction pressure, MPa (a) 0.21 Regeneration temperature, °c 700 First riser reaction Riser outlet temperature, °C 530 oil and gas reaction time, s 3 agent to oil ratio, (weight ratio) 9.7 atomized water vapor ratio (for fresh feed), weight % 8 second riser and fluidized bed combined reactor Riser outlet temperature, °C 540 bed temperature, t 530 bed WHSV, h'1 10 light gasoline refining ratio (for fresh feed), weight % 12 refining light gasoline end Distillation point, °c 85 Light gasoline injection position The ratio of light gasoline to fuel oil at the bottom of the riser, (weight ratio) 15 Light gasoline riser reaction time, s 0.6 Light gasoline total reaction time, s 1.8 Light gasoline atomized water vapor ratio, Weight % 15 Cracked heavy oil refining ratio (for fresh feed), weight % 20 cracking heavy oil injection position Fluidized bed bottom cracking heavy oil reaction time, S 1.2 Cracking heavy oil atomized water vapor ratio, weight % 10 Catalyst type MMC-2 material Equilibrium, wt% H2-C2 5.32 C3-C4 34.72 C5+ pyrolysis gasoline 31.28 Cracking light cycle oil 13.31 Cracking heavy oil 5.73 Coke 9.64 Total 100.00 Light hydrocarbon yield (for fresh feed), wt% Ethylene 2.81 Propylene 16.41 Isobutene 5.48 Table 5 The fresh feed is a heavy feedstock that is directed to the first riser reaction.

-36- 201217511 表6 物流名稱 裂解汽油 裂解輕循環油 密度(2〇°C)/(g/cm3) 0.75 0.91 運動黏度(20°C),mm2/S / 5.2 辛烷値 / RON 97 / MON 82 / 十六烷値 / 30 烴族組成/重量% / 烷烴 27 / 烯烴 35 / 芳烴 38 / 餾程,°C / 初餾點 44 / 10% 85 / 30% 121 / 50% 134 / 70% 146 / 90% 172 / 終餾點 200 / -37- 201217511 表7 案例 實施例5 原料名稱 原料B 反應壓力,MPa(a) 0.21 再生溫度,°C 700 第一提升管反應器 提升管出口溫度,°C 550 油氣反應時間,s 2.5 劑油比,(重量比) 12.4 霧化水蒸氣比例(對新鮮進料),重量% 15 第二提升管和流化床組合反應器 提升管出口溫度,°C 560 床層溫度,°C 548 床層WHSV,h—1 5 C4烴回煉比例(對新鮮進料),重量% 8 C4烴注入位置 提升管預提升段 C4烴的劑油比,(重量比) 29 C4烴提升管反應時間,s 0.78 C4烴總反應時間,s 1.78 C4烴霧化水蒸氣比例,重量% 10 輕汽油回燥比例(對新鮮進料),重量% 10 回煉輕汽油終餾點,°c 85 輕汽油注入位置 提升管底部 輕汽油的劑油比,(重量比) 23 輕汽油提升管反應時間,s 0.55 輕汽油總反應時間,s 1.55 輕汽油霧化水蒸氣比例,重量% 15 裂解重油回煉比例(對新鮮進料),重量% 10 裂解重油注入位置 流化床底部 裂解重油反應時間,s 1.0 裂解重油霧化水蒸氣比例,重量% 10 催化劑類型 MMC-2 物料平衡,重量% H2-C2 8.15 C3-C4 44.93 C5+裂解汽油 21.86 裂解輕循環油 10.84 裂解重油 4.39 焦炭 9.83 總計 100.00 輕烴產率(對新鮮進料),重量% 乙烯 3.81 丙烯 23.38 異丁烯 4.25 表7中所述的新鮮進料爲引至第一提升管反應的重質 原料。 -38- 201217511 表8 物流名稱 裂解汽油 裂解輕循環油 密度(20°C)/(g/cm3) 0.82 0.92 運動黏度(2〇°C),mm2/s 6 辛烷値 / RON 100 / MON 85 / 十六烷値 22 烴族組成/重量% / 烷烴 12.1 / 烯烴 13.2 / 芳烴 74.7 / 餾程,°C / 初餾點 40 / 10% 88 / 30% 125 / 50% 140 / 70% 150 / 90% 180 / 終餾點 202 / -39 - 201217511 表9 案例 實施例6 原料名稱 原料E和原料F 反應壓力,MPa(a) 0.21 再生溫度,t 700 第一提升管反應器 進料物流 原料F 提升管出口溫度,t 580 油氣反應時間,s 3 劑油比,w/w 9.7 注入水蒸氣比例(對原料F),重量% 8 第二提升管和流化床組合反應器 新鮮進料物流 原料E 回煉物流 裂解重油 提升管出口溫度,°c 600 床層溫度,°c 580 床層WHSV,h_1 10 原料E注入位置 提升管底部 原料E的劑油比,重量/重量 15 原料E提升管反應時間,s 0.6 原料E總反應時間,s 1.8 注入水蒸氣比例,重量% 15 裂解重油回煉比例(對原料F),重量% 5 裂解重油注入位置 流化床底部 裂解重油反應時間,s 1.2 注入水蒸氣比例(對裂解重油),重量% 10 催化劑類型 MMC-2 物料平衡(對原料E和原料F總和),重量% C02&C0 1.41 Hz-C2 13.56 C3-C4 45.82 C5+裂解汽油 23.10 裂解輕循環油 7.23 裂解重油 0.70 生成水 1.48 焦炭 6.70 總計 100.00 輕烴產率(對原料E和原料F總和),w % 乙烯 7.52 丙烯 23.44 異丁烯 6.01 -40- 201217511 【圖式簡單說明】 圖1爲一種根據本發明的催化裂解方法的流程示意圖 【主要元件符號說明】 1、2爲提升管反應器, 3爲汽提器, 4爲流化床反應器, 5爲沉降器, 6爲產品分離系統, 7爲再生器, 8爲使用過的催化劑斜管, 9、10爲再生催化劑斜管, 提升管2與流化床4同軸串聯通過沉降器5與提升管1實 現並列設置,同時與汽提器3高低同軸相連。-36- 201217511 Table 6 Logistics Name Pyrolysis Gasoline Cracking Light Cycle Oil Density (2〇°C)/(g/cm3) 0.75 0.91 Movement Viscosity (20°C), mm2/S / 5.2 Octane値 / RON 97 / MON 82 / hexadecane 値 / 30 hydrocarbon group composition / weight % / alkane 27 / olefin 35 / aromatics 38 / distillation range, ° C / initial boiling point 44 / 10% 85 / 30% 121 / 50% 134 / 70% 146 / 90% 172 / Final boiling point 200 / -37- 201217511 Table 7 Case Example 5 Raw material name Raw material B Reaction pressure, MPa (a) 0.21 Regeneration temperature, °C 700 First riser reactor riser outlet temperature, ° C 550 oil and gas reaction time, s 2.5 agent to oil ratio, (weight ratio) 12.4 atomized water vapor ratio (for fresh feed), weight % 15 second riser and fluidized bed combined reactor riser outlet temperature, °C 560 bed temperature, °C 548 bed WHSV, h-1 5 C4 hydrocarbon refining ratio (for fresh feed), weight % 8 C4 hydrocarbon injection position riser pre-lift section C4 hydrocarbons oil to oil ratio, (weight ratio 29 C4 hydrocarbon riser reaction time, s 0.78 C4 hydrocarbon total reaction time, s 1.78 C4 hydrocarbon atomization water vapor ratio For example, weight % 10 light gasoline back to dry ratio (for fresh feed), weight % 10 refining light gasoline final boiling point, °c 85 light gasoline injection position to raise the ratio of light gasoline to the bottom of the lift pipe, (weight ratio) 23 Light gasoline riser reaction time, s 0.55 light gasoline total reaction time, s 1.55 light gasoline atomized water vapor ratio, weight % 15 cracked heavy oil refining ratio (for fresh feed), weight % 10 cracking heavy oil injection position fluidized bed Bottom cracking heavy oil reaction time, s 1.0 cracking heavy oil atomized water vapor ratio, weight% 10 catalyst type MMC-2 material balance, weight % H2-C2 8.15 C3-C4 44.93 C5+ pyrolysis gasoline 21.86 cracking light cycle oil 10.84 cracking heavy oil 4.39 coke 9.83 Total 100.00 Light hydrocarbon yield (for fresh feed), wt% ethylene 3.81 Propylene 23.38 isobutylene 4.25 The fresh feed described in Table 7 is the heavy feed to the first riser reaction. -38- 201217511 Table 8 Logistics Name Pyrolysis Gasoline Cracking Light Cycle Oil Density (20 °C) / (g / cm3) 0.82 0.92 Movement Viscosity (2 ° ° C), mm2 / s 6 Octane 値 / RON 100 / MON 85 / Hexadecane 22 Hydrocarbon composition/% by weight / Alkane 12.1 / Alkene 13.2 / Aromatic 74.7 / Distillation range, °C / Initial boiling point 40 / 10% 88 / 30% 125 / 50% 140 / 70% 150 / 90 % 180 / final boiling point 202 / -39 - 201217511 Table 9 Case Example 6 Raw material name Raw material E and raw material F Reaction pressure, MPa (a) 0.21 Regeneration temperature, t 700 First riser reactor feed stream raw material F upgrade Tube outlet temperature, t 580 oil and gas reaction time, s 3 agent oil ratio, w/w 9.7 injection water vapor ratio (for raw material F), weight % 8 second riser and fluidized bed combined reactor fresh feed logistics material E Refining logistics cracking heavy oil riser outlet temperature, °c 600 bed temperature, °c 580 bed WHSV, h_1 10 raw material E injection position riser bottom material E oil to oil ratio, weight / weight 15 raw material E riser reaction time , s 0.6 total reaction time of raw material E, s 1.8 steamed water Proportion, wt% 15 cracking heavy oil refining ratio (for raw material F), weight % 5 cracking heavy oil injection position, fluidized bed bottom cracking heavy oil reaction time, s 1.2 injection steam ratio (for cracking heavy oil), weight % 10 catalyst type MMC -2 Material balance (to the sum of raw material E and raw material F), wt% C02 & C0 1.41 Hz-C2 13.56 C3-C4 45.82 C5+ pyrolysis gasoline 23.10 cracking light cycle oil 7.23 cracking heavy oil 0.70 generating water 1.48 coke 6.70 total 100.00 light hydrocarbon production Rate (to the sum of raw material E and raw material F), w % ethylene 7.52 propylene 23.44 isobutylene 6.01 -40- 201217511 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic flow chart of a catalytic cracking method according to the present invention [Signature of main components] 1 2 is a riser reactor, 3 is a stripper, 4 is a fluidized bed reactor, 5 is a settler, 6 is a product separation system, 7 is a regenerator, 8 is a used catalyst inclined tube, 9, 10 In order to regenerate the catalyst inclined tube, the riser 2 and the fluidized bed 4 are coaxially connected in series through the settler 5 and the riser 1 to be juxtaposed, and simultaneously connected to the stripper 3 at high and low coaxial .

Claims (1)

201217511 七、申請專利範圍: 1 . 一種催化裂解方法,包括: 將重質原料和任選地霧化水蒸氣與含平均孔 0.7奈米的形狀選擇性沸石的催化劑在第一提升管 中接觸反應得到含第一油氣產物與第一積炭催化劑 ,所述第一油氣產物與第一積炭催化劑通過第一提 端的分離裝置分離, 將輕質原料和任選地霧化水蒸氣引至第二提升 器,與含平均孔徑小於〇·7奈米的形狀選擇性沸石 劑接觸反應得到第二油氣產物與第二積炭催化劑, 氣產物與第二積炭催化劑被引至與第二提升管反應 的流化床反應器中,在含平均孔徑小於0.7奈米的 擇性沸石的催化劑的存在下反應,同時,將裂解重 佳地,將本方法製備的裂解重油引至第二提升管反 /或流化床反應器,較佳地引至流化床反應器進行 從流化床反應器中得到含第三油氣產物和第三積炭 的物流。 2 .如申請專利範圍第1項之催化裂解方法,其 的重質原料包括重質烴類和/或富含烴類的動植物 其中,所述輕質原料包括汽油餾分和/或C4烴;其 裂解重油是常壓餾程爲3 3 0〜5 50 °C的裂解重油。 3.如申請專利範圍第1項之催化裂解方法,其 :所述第一油氣產物經產品分離系統分離得到裂解 裂解汽油、裂解輕循環油(light recycle oil)和裂 徑小於 反應器 的物流 升管末 管反應 的催化 第二油 器串聯 形狀選 油,較 應器和 反應; 催化劑 中所述 油類; 中所述 還包括 氣體、 解重油 -42- 201217511 :和/或其中所述第三油氣產物經產品分離系統分離得到 裂解氣體、裂解汽油、裂解輕循環油和裂解重油。 4. 如申請專利範圍第1項之催化裂解方法,其中,第 —提升管反應器霧化水蒸氣占進料量的2〜50重量%,較佳 地5〜10重量%,反應壓力爲0.15〜0.3MPa,較佳地0.2〜 0.2 5 MPa ;其中,第一提升管反應器的反應溫度爲480〜 600 °C,較佳地500〜560 °C,劑油比爲5〜20,較佳地7〜15 ,反應時間爲〇 . 5 0〜1 〇秒,較佳地2〜4秒。 5. 如申請專利範圍第1項之催化裂解方法,其中,第 二提升管反應器的反應溫度爲520〜580 °C,較佳地520〜 560°C ;第二提升管反應器引入的輕質原料包括汽油餾分 時,汽油原料霧化水蒸氣比例爲5〜3 0重量%,較佳地1 〇〜 20重量% :當所述輕質原料包括汽油餾分時,該汽油餾分 在第二提升管內操作的劑油比爲10〜30,較佳地15〜25, 反應時間爲〇 . 1 〇〜1. 5秒,較佳地0.3 0〜0.8秒;輕質原料 包括C 4烴時,C 4烴霧化水蒸氣比例爲1 0〜4 0重量%,較佳 地15〜25重量%,當所述輕質原料包括C4烴時,該C4烴在 第二提升管內操作的劑油比爲12〜40,較佳地17〜30,反 應時間爲〇 · 5 0〜2.0秒,較佳地〇 · 8〜1 . 5秒。 6. 如申請專利範圍第1項之催化裂解方法,其中,流 化床反應器的反應溫度爲500〜580 °c ’較佳地510〜560 °C ,W H S V爲1〜3 5小時_ 1,較佳地3〜3 0小時·1 ;流化床反應 器的反應壓力爲0.15〜〇_3MPa,較佳地0.2〜0.25MPa。 7. 如申請專利範圍第1項之催化裂解方法,其中’裂 -43- 201217511 解重油在流化床中的反應條件包括:裂解重油與催化劑的 劑油比爲1〜5 0,較佳地5〜40 ;裂解重油在流化床內 WHSV爲1〜20小時-1,較佳地3〜15小時-1;裂解重油的霧 化水蒸氣比例爲5〜20重量%,較佳地10〜15重量%。 8. 如申請專利範圍第1項之催化裂解方法,其中’引 至第二提升管反應器和/或流化床反應器的裂解重油與引 至第一提升管反應器的重質原料的重量比爲〇.〇5〜0.30:1 〇 9. 如申請專利範圍第1項之催化裂解方法,其中,當 所述的輕質原料包括汽油餾分時,引至第二提升管反應器 的汽油餾分與引至第一提升管反應器的重質原料的重量比 爲0.05〜0.20:1 ;當所述的輕質原料包括汽油餾分和C4烴 時,輕質原料中的C4烴與輕質原料中汽油餾分的重量比爲 0 〜2 : 1。 10. 如申請專利範圍第2項之催化裂解方法,其中, 所述的汽油餾分輕質原料爲富含烯烴的汽油餾分,其烯烴 含量爲2 0〜9 5重量%,終餾點不超過8 5 °C ;所述C 4烴輕質 原料爲富含烯烴的C4烴,其C4烯烴的含量大於50重量%。 11. 如申請專利範圍第3項之催化裂解方法,其中, 所述的汽油餾分輕質原料包括經所述產品分離系統分離得 到的裂解汽油。 12. 如申請專利範圍第3項之催化裂解方法,其還包 括’將該第一油氣產物和該第三油氣產物混合後引至產品 分離系統中分離。 -44- 201217511 13. 如申請專利範圍第1項之催化裂解方 括,將該第一積炭催化劑先引至流化床反應器 反應器的催化劑混合,然後引至汽提器,或者 催化劑直接引至汽提器。 14. 如申請專利範圔第1項之催化裂解方 括,將該第一積炭催化劑和/或該第三積炭催 氣汽提並且將夾帶油氣產物的汽提水蒸氣引至 器。 15. —種催化裂解裝置,其包括: 用於裂解重質原料的第一提升管反應器 第一提升管反應器具有位於提升管底部的一個 原料進料口, 用於裂解輕質原料的第二提升管反應器^ 第二提升管反應器具有位於提升管底部的一個 原料進料口和位於提升管頂部的出料口, 流化床反應器(4 ),所述流化床反應器 多個進料口並且所述流化床反應器經由連接部 低壓出口分佈器,更佳地,拱形分佈器)與第 應器的出料口相連, 設置在第一提升管末端的分離裝置’較佳 置(the quick separation device),該分離裝 出料口和催化劑出料口, 其中所述第二提升管反應器和/或所述流 還具有位於該一個或多個輕質原料進料口之上 法,其還包 ,與流化床 將第一積炭 法,其還包 化劑用水蒸 流化床反應 (1 ),所述 或多個重質 :2 ),所述 或多個輕質 具有一個或 件(較佳地 二提升管反 地,快分裝 置包括油氣 化床反應器 的一個或多 -45- 201217511 個裂解重油進料口’較佳地,所述裂解重油進 第二提升管反應器長度的二分之一處和所述第 料口之間,更佳地,所述裂解重油進料口在所 應器的底部,和 任選地’產品分離系統(6),所述產品 裂解重油從來自第一提升管反應器和/或流化 油氣產物中分離,並且經由裂解重油迴路(1〇 重油引至該一個或多個裂解重油進料口。 1 6 .如申請專利範圍第1 5項之催化裂解裝 化裂解裝置還包括:汽提器(3 )、沉降器(5 離系統(6)、再生器(7)和旋風分離系統: 所述汽提器具有汽提用水蒸氣的入口、汽 劑的出口和夾帶油氣的汽提水蒸氣的出口; 其中所述沉降器與所述流化床反應器的出 並且具有一個或多個接收反應油氣的入口和一 產品分離系統相連的出口: 其中所述再生器包括再生段、一個或多個 化劑(spent catalyst)斜管和一個或多個再生 ,其中較佳地使用過的催化劑斜管與汽提器相 催化劑斜管與第一和/或第二提升管反應器相連 其中所述產品分離系統將C4烴、裂解汽油 油從來自第一提升管反應器和/或流化床反應 物中分離,並且經由裂解重油迴路將裂解重油 或多個裂解重油進料口,和/或經由裂解汽油 料口在所述 二提升管出 述流化床反 分離系統將 床反應器的 op )將裂解 置,所述催 )、產品分 提過的催化 料口相通, 個或多個與 使用過的催 催化劑斜管 連,和再生 » 、和裂解重 器的油氣產 引至該一個 迴路將裂解 -46- 201217511 汽油引至該一個或多個輕質原料進料口,和/或通過以烴 回路將C4烴引至該一個或多個輕質原料進料口; 其中所述旋風分離系統設置在沉降器的頂部並且與沉 降器的出口相連,用於進一步分離油氣產物和催化劑固體 顆粒。 1 7.如申請專利範圍第1 5項之催化裂解裝置,其中, 所述的第一提升管反應器選自等直徑提升管、等線速提升 管或變直徑提升管反應器;所述的第二提升管反應器選自 等直徑提升管、等線速提升管或變直徑提升管反應器;所 述的流化床反應器選自固定流化床、散式流化床、鼓泡床 、湍動床、快速床 '輸送床和濃相流體化床( dense-phase fluidized bed)反應器。 -47-201217511 VII. Patent application scope: 1. A catalytic cracking method comprising: contacting a heavy raw material and optionally atomized water vapor with a catalyst containing a shape-selective zeolite having an average pore size of 0.7 nm in a first riser Obtaining a first hydrocarbon product and a first carbon deposition catalyst, wherein the first oil and gas product is separated from the first carbon catalyst by a first extraction device, and the light raw material and optionally atomized water vapor are led to the second The lifter is contacted with a shape-selective zeolite agent having an average pore diameter of less than 〇·7 nm to obtain a second oil and gas product and a second carbon deposition catalyst, and the gas product and the second carbon catalyst are led to react with the second riser In a fluidized bed reactor, the reaction is carried out in the presence of a catalyst containing an optional zeolite having an average pore diameter of less than 0.7 nm, and at the same time, the cracking heavy oil prepared by the method is preferably transferred to the second riser counter/ Or a fluidized bed reactor, preferably to a fluidized bed reactor, for obtaining a stream comprising a third hydrocarbon product and a third soot from a fluidized bed reactor. 2. The catalytic cracking process of claim 1, wherein the heavy feedstock comprises a heavy hydrocarbon and/or a hydrocarbon-rich plant or plant, wherein the light feedstock comprises a gasoline fraction and/or a C4 hydrocarbon; The cracked heavy oil is a cracked heavy oil with a normal pressure range of 3 3 0 to 5 50 °C. 3. The catalytic cracking method according to claim 1, wherein the first oil and gas product is separated by a product separation system to obtain pyrolysis cracked gasoline, light recoil oil, and a fluid droplet having a smaller crack diameter than the reactor. The second tube of the tube end reaction is catalyzed by a tandem shape oil selection, a comparator and a reaction; the oil in the catalyst; the gas further comprising a desulfurized oil - 42 - 201217511 : and / or wherein the third The oil and gas products are separated by a product separation system to obtain cracking gas, pyrolysis gasoline, cracking light cycle oil and cracking heavy oil. 4. The catalytic cracking method according to claim 1, wherein the first riser reactor atomized water vapor accounts for 2 to 50% by weight of the feed amount, preferably 5 to 10% by weight, and the reaction pressure is 0.15. 〜0.3MPa, preferably 0.2~0.2 5 MPa; wherein the reaction temperature of the first riser reactor is 480~600 °C, preferably 500~560 °C, and the ratio of agent to oil is 5~20, preferably Ground 7~15, the reaction time is 5. 5 0~1 leap seconds, preferably 2~4 seconds. 5. The catalytic cracking method according to claim 1, wherein the second riser reactor has a reaction temperature of 520 to 580 ° C, preferably 520 to 560 ° C; and the second riser reactor introduces light When the raw material comprises a gasoline fraction, the ratio of atomized water vapor of the gasoline raw material is 5 to 30% by weight, preferably 1 to 20% by weight: when the light raw material includes a gasoline fraction, the gasoline fraction is in the second lift The ratio of the ratio of the agent to the oil in the tube is 10 to 30, preferably 15 to 25, and the reaction time is 〇.1 〇~1. 5 seconds, preferably 0.30 to 0.8 seconds; when the light raw material includes C 4 hydrocarbon, The C 4 hydrocarbon atomized water vapor ratio is 10 to 40% by weight, preferably 15 to 25% by weight, and when the light raw material includes C4 hydrocarbon, the C4 hydrocarbon is operated in the second riser The ratio is 12 to 40, preferably 17 to 30, and the reaction time is 〇·5 0 to 2.0 seconds, preferably 〇·8 to 1.5 seconds. 6. The catalytic cracking method according to claim 1, wherein the fluidized bed reactor has a reaction temperature of 500 to 580 ° C. Preferably, 510 to 560 ° C, and a WHSV of 1 to 3 5 hours _ 1, Preferably, it is 3 to 30 hours·1; and the reaction pressure of the fluidized bed reactor is 0.15 to 〇3 MPa, preferably 0.2 to 0.25 MPa. 7. The catalytic cracking method according to claim 1, wherein the reaction condition of the cracked-43-201217511 heavy oil in the fluidized bed comprises: the ratio of the cracked heavy oil to the catalyst is from 1 to 50, preferably 5~40; the split heavy oil has a WHSV of 1 to 20 hours-1, preferably 3 to 15 hours-1 in the fluidized bed; the ratio of atomized water vapor of the cracked heavy oil is 5 to 20% by weight, preferably 10~ 15% by weight. 8. The catalytic cracking process of claim 1, wherein the weight of the cracked heavy oil introduced to the second riser reactor and/or the fluidized bed reactor and the heavy feedstock introduced to the first riser reactor is 8. The ratio is 〇.〇5~0.30:1 〇9. The catalytic cracking method according to claim 1, wherein when the light raw material comprises a gasoline fraction, the gasoline fraction introduced to the second riser reactor The weight ratio of the heavy raw material introduced to the first riser reactor is 0.05 to 0.20:1; when the light raw material includes the gasoline fraction and the C4 hydrocarbon, the C4 hydrocarbon in the light raw material and the light raw material The weight ratio of the gasoline fraction is 0 to 2: 1. 10. The catalytic cracking method according to claim 2, wherein the gasoline raw material is an olefin-rich gasoline fraction having an olefin content of 20 to 9.5 wt% and a final boiling point of not more than 8 5 ° C; the C 4 hydrocarbon light feedstock is an olefin-rich C4 hydrocarbon having a C4 olefin content of greater than 50% by weight. 11. The catalytic cracking process of claim 3, wherein the gasoline fraction light feedstock comprises pyrolysis gasoline separated by the product separation system. 12. The catalytic cracking process of claim 3, further comprising the step of: mixing the first hydrocarbon product and the third hydrocarbon product into a product separation system for separation. -44- 201217511 13. As in the catalytic cracking of claim 1, the first carbon deposition catalyst is first introduced to the catalyst of the fluidized bed reactor, and then introduced to the stripper, or the catalyst is directly Lead to the stripper. 14. The catalytic cracking of claim 1, wherein the first carbonaceous catalyst and/or the third carbonaceous gas is stripped and the stripping water vapor entrained with the hydrocarbon product is directed to the reactor. 15. A catalytic cracking unit comprising: a first riser reactor for cracking a heavy feedstock; a first riser reactor having a feedstock inlet at the bottom of the riser for cracking light feedstock Two riser reactor ^ The second riser reactor has a raw material feed port at the bottom of the riser and a discharge port at the top of the riser, a fluidized bed reactor (4), which has many fluidized bed reactors a feed port and the fluidized bed reactor is connected to the outlet of the first reactor via a connection low pressure outlet distributor, more preferably, an arched distributor, and a separation device disposed at the end of the first riser The quick separation device, the separation charge port and the catalyst discharge port, wherein the second riser reactor and/or the stream further have the one or more light feedstock feeds Above the mouth method, which further comprises, in combination with the fluidized bed, a first carbon deposition method, which further comprises a water vaporized bed reaction (1), said mass or mass: 2), said or more Lightweight with one or two pieces (preferably two The riser is counter-ground, the quick-distribution device comprises one or more -45 - 201217511 cracked heavy oil feed ports of the oil-gas bed reactor. Preferably, the cracked heavy oil enters one-half of the length of the second riser reactor More preferably, the cracked heavy oil feed port is at the bottom of the reactor, and optionally the 'product separation system (6), the product cracking heavy oil from the first lift The tube reactor and/or the fluidized oil and gas product are separated and passed through a cracking heavy oil circuit (1 〇 heavy oil is introduced to the one or more cracked heavy oil feed ports. 16. The catalytic cracking device as claimed in claim 15 The chemical cracking unit further comprises: a stripper (3), a settler (5 off system (6), a regenerator (7) and a cyclone separation system: the stripper has an inlet for stripping water vapor, and an outlet for the vapor And an outlet for the stripping water vapor entrained with the oil and gas; wherein the settler is outlet of the fluidized bed reactor and having one or more inlets for receiving the reaction oil and gas and a product separation system: wherein the regeneration Regeneration Stage, one or more stont catalyst inclined tubes and one or more regenerations, wherein preferably used catalyst inclined tubes and stripper phase catalyst inclined tubes react with the first and / or second riser tubes The product separation system wherein the product separation system separates the C4 hydrocarbons, pyrolysis gasoline oil from the first riser reactor and/or the fluidized bed reactant, and the cracked heavy oil or the plurality of cracked heavy oil feed ports via the cracking heavy oil circuit And / or through the pyrolysis gasoline feed port in the two riser out of the fluidized bed anti-separation system, the op reactor of the bed reactor will be cracked, the catalyst, the product is extracted from the catalytic material port, Or a plurality of oil and gas production lines connected to the used catalyst, and the regeneration and the cracker are introduced to the one circuit to direct the cracking -46-201217511 gasoline to the one or more light material feed ports, And/or by introducing a C4 hydrocarbon to the one or more light feedstock feed ports in a hydrocarbon loop; wherein the cyclonic separation system is disposed at the top of the settler and connected to the outlet of the settler for further separation of the oil and gas And the catalyst solids. The catalytic cracking apparatus of claim 15, wherein the first riser reactor is selected from the group consisting of an equal diameter riser, an equal line riser or a variable diameter riser reactor; The second riser reactor is selected from the group consisting of a constant diameter riser, a constant line riser or a variable diameter riser reactor; the fluidized bed reactor is selected from the group consisting of a fixed fluidized bed, a bulk fluidized bed, and a bubbling bed. , turbulent bed, fast bed 'conveying bed and dense-phase fluidized bed reactor. -47-
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