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TW201217295A - Low density and high strength fiber glass for reinforcement applications - Google Patents

Low density and high strength fiber glass for reinforcement applications Download PDF

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Publication number
TW201217295A
TW201217295A TW100133113A TW100133113A TW201217295A TW 201217295 A TW201217295 A TW 201217295A TW 100133113 A TW100133113 A TW 100133113A TW 100133113 A TW100133113 A TW 100133113A TW 201217295 A TW201217295 A TW 201217295A
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Taiwan
Prior art keywords
weight
glass
fabric
composite
fiber
Prior art date
Application number
TW100133113A
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Chinese (zh)
Inventor
James Carl Peters
Juan Camilo Serrano
Hong Li
Steven Joel Parks
Cheryl A Richards
Original Assignee
Ppg Ind Ohio Inc
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Publication date
Priority claimed from US12/940,764 external-priority patent/US8697590B2/en
Priority claimed from US13/229,012 external-priority patent/US8697591B2/en
Application filed by Ppg Ind Ohio Inc filed Critical Ppg Ind Ohio Inc
Publication of TW201217295A publication Critical patent/TW201217295A/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00Fibre or filament compositions
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • C08J5/241Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
    • C08J5/244Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using glass fibres
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/11Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
    • C03C3/112Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine
    • C03C3/115Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine containing boron
    • C03C3/118Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine containing boron containing aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/092Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/043Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/16Yarns or threads made from mineral substances
    • D02G3/18Yarns or threads made from mineral substances from glass or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2650/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G2650/28Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type
    • C08G2650/38Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type containing oxygen in addition to the ether group
    • C08G2650/40Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type containing oxygen in addition to the ether group containing ketone groups, e.g. polyarylethylketones, PEEK or PEK
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Glass Compositions (AREA)
  • Woven Fabrics (AREA)
  • Reinforced Plastic Materials (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to fiber glass strands, yarns, fabrics, composites, prepregs, laminates, fiber-metal laminates, and other products incorporating glass fibers formed from glass compositions. The glass fibers, in some embodiments, are incorporated into composites that can be used in reinforcement applications. Glass fibers formed from some embodiments of the glass compositions can have certain desirable properties that can include, for example, desirable electrical properties (e.g. low Dk) or desirable mechanical properties (e.g., specific strength).

Description

201217295 六、發明說明: 【發明所屬之技術領域】 本發明係關於低密度及高強度玻璃纖維及紗線、織物及 適用於強化應用之包含低密度及高強度玻璃纖維之複合 物。 本申請案主張於2010年9月14曰申請之美國臨時專利申 6月案第61/3 82,738號之優先權,該申請案之全部揭示内容 以引用方式併入本文中。本申請案主張於20 η年9月9曰申 請之美國專利申請案第13/229,〇12號之優先權且係其部分 接續申請案,美國專利申請案第13/229,012號係於2010年 11月05日申請之美國專利申請案第12/94〇,764號之部分接 續申請案,美國專利申請案第12/940,764號係於2006年12 月14日申請之美國專利申請案第11/61〇761號(現為於2〇1〇 年π月〇9日公佈之美國專利第7,829,49〇號)之接續申請 案’該等申請案之全部内容各自以引用方式併入本文中。 【先前技術】 已使用玻璃纖維來強化各種聚合物樹脂許多年。用於強 化應用之一些常用玻璃組合物包括r Ε_玻璃」及「D-玻 璃」家族的組合物。另一常用玻璃組合物係以商品名「s_ 2玻璃」自 AGY (Aiken, South Carolina)購得。 玻璃纖維經佈置以形成織物許多年。在習用玻璃纖維織 造作業中,藉由使緯紗(weft紗線)(亦稱為「緯紗(fiU紗 線)」)交織於複數根經紗中來織造玻璃織物。通常,此藉 由以下方式達成:以大致平行平面陣列將經紗定位於織機201217295 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to low density and high strength glass fibers and yarns, fabrics, and composites comprising low density and high strength glass fibers suitable for reinforcement applications. The present application claims priority to U.S. Provisional Patent Application No. 6 1/3 82,738, the entire disclosure of which is hereby incorporated by reference. The present application claims priority to U.S. Patent Application Serial No. 13/229, filed on Sep. 19, 1989, and which is incorporated herein by reference. U.S. Patent Application Serial No. 12/94, filed on Jan. 5, s. Continuation of the application of the U.S. Patent No. 7,829,49, the entire disclosure of which is hereby incorporated by reference. [Prior Art] Glass fibers have been used to strengthen various polymer resins for many years. Some common glass compositions for enhanced applications include compositions of the r Ε glass and the "D-glass" family. Another common glass composition is commercially available from AGY (Aiken, South Carolina) under the trade designation "s_2 Glass". Glass fibers are arranged to form a fabric for many years. In a conventional glass fiber weaving operation, a glass fabric is woven by interweaving a weft yarn (weft yarn) (also referred to as "wee yarn (fiU yarn)) into a plurality of warp yarns. Typically, this is achieved by positioning the warp yarns on the loom in a substantially parallel planar array.

S 158854.doc 201217295 上,且㈣藉由使緯紗以預定重複圖案上下來回穿過經紗 將4 V織人經紗中。所用圖案取決於預期織物式樣。 通常藉由拉細來自套管或纺紗機之複數個熔融玻璃流來 形成經紗。然後,將塗層(或主要上聚組合物)施加至個別 玻璃纖維錢料纖料集在—起㈣歧。隨後藉由經 由撫機將股轉移至筒管而將該等股加卫成紗線。在此轉移 期間可對該等股加撚以幫助將纖維束固持在—S。然後 將此等經加撚之股圍繞筒管纏繞且將該等筒管用於織:製 通常借助織軸將經紗定位於織機上。織轴包含以基本上 平行佈置(亦稱為「經W」)圍繞圓柱形核讀繞之特定 數量的經紗(亦稱為「末端」)。織轴製備通常需要將多個 紗線卷裝(每—卷裝皆包含-部分數量的織轴所需末端)组 合成早-卷裝或織轴。舉例而言但本文不限於,利用 DE75紗線輸人之5G英忖(127叫寬7781式樣織物通常需要 2868個末端。“,用於形成織轴之習用設備不允許在一 個作業中將所有此等末端自筒管轉移至單一經軸。因此, 製造多個包含-部分數量所需末端之經軸(通常稱為「分 轴」)且後組合以形成織轴。以類似於織軸之方式,分 軸通常包括圓㈣核心’該圓柱形核心包含圍繞其纏繞之 複數根基本上平行經紗。儘管熟習此項技術者將認識到分 軸可包含形成最終織軸所需之任—數量之經紗,但通常分 軸上所含末端之數量受整經機容量限制。對於而式樣二 物,通常提供四個具有717個末端(每—末端皆為_5末 158854.doc 201217295 端)之分軸,每一且當將其組合時提供經紗片所需之2868 個末端,如上文所論述。 如先前所論述,將主要上漿組合物施加至玻璃纖維,通 常在成型後立即施加。傳統上,用水性澱粉·油漿液來處 理形成用於織造織物之連續玻璃纖維股之長絲,如熟習此 項技術者熟知,該水性澱粉_油上漿劑通常包括部分或全 邛糊化之澱粉或直鏈澱粉、氫化植物油、陽離子潤濕劑、 礼化劑及水。有關該等上漿組合物之更多信息參見κ Loewenstein, The Manufacturing Technology 〇f Continuous Glass Fibres(第3次編輯,1993),第237頁至第244頁,其 以引用方式明確地納入本文中e儘管該等上漿組合物通常 足夠堅固以在纖維成型及織軸製造製程期間對纖維提供保 濩,但在咼速織造期間其通常不能保護玻璃纖維且具體而 言經紗纖維不受磨損及磨耗。因此,在紡織品織造工業中 S用實踐係使經紗通過漿紗機,在織軸製造期間漿紗機以 稍後更詳細論述之方式將漿紗漿料施加至經紗以提供所需 之額外保護。更具體而言,漿紗作業提供將其他膜形成化 學品添加至形成經紗片之纖維的媒介。通常,漿紗漿料包 括疋全或部分水解聚乙烯醇(PVA)材料且係在6%至8%固體 範圍内且黏度為15至20厘泊(CPS)之混合物。漿紗漿料係 通常藉由以下方式施加:經由一系列浸潰輥將經紗片浸潰 於含有漿紗漿料之容器中且然後使其通過擠壓輥系統,除 擠壓親自重外,擠壓輥系統在塗佈紗線上通常施加15至20 續/平方英吋擠壓壓力(擠壓壓力可因紗線直徑而有所變S 158854.doc 201217295, and (d) 4 V weaving warp yarns by passing the weft yarns back and forth through the warp yarns in a predetermined repeating pattern. The pattern used depends on the desired fabric pattern. The warp yarns are typically formed by drawing a plurality of streams of molten glass from a casing or a spinning machine. The coating (or primary agglomerating composition) is then applied to individual glass fiber bills to form a collection. The strands are then reinforced into yarn by transferring the strands to the bobbin by means of a machine. These strands may be twisted during this transfer to help hold the fiber bundle at -S. The twisted strands are then wrapped around the bobbin and the bobbins are used for weaving: The warp yarns are typically positioned on the loom by means of a weaving shaft. The weaving shaft comprises a specific number of warp yarns (also referred to as "ends") that are read around the cylindrical core in a substantially parallel arrangement (also referred to as "via W"). The preparation of the weaving shaft usually requires the assembly of a plurality of yarn packages (each package containing a part of the desired end of the weaving shaft) into a pre-fabricated or woven shaft. For example, but not limited to this, 5G mile is used to input the DE75 yarn (127 is called a wide 7781 style fabric, which usually requires 2868 ends.), the conventional equipment used to form the woven shaft does not allow all of this in one job. The end is transferred from the bobbin to a single warp beam. Therefore, a plurality of warp beams (usually referred to as "splits") containing a desired number of ends are produced and combined to form a weaving axis. The splitter usually comprises a circle (four) core 'the cylindrical core comprising a plurality of substantially parallel warp yarns wound around it. Although those skilled in the art will recognize that the split shaft may comprise any number of warp yarns required to form the final weave axis. However, usually the number of ends contained on the split shaft is limited by the warping capacity. For the two styles, four sub-axes with 717 ends (each end is _5 end 158854.doc 201217295 end) are usually provided. The 2868 ends required for the warp yarn sheets are provided, each and when combined, as discussed above. As previously discussed, the primary sizing composition is applied to the glass fibers, typically applied immediately after forming. Traditionally, aqueous starch-oil slurries have been used to form filaments of continuous glass fiber strands for woven fabrics, as is well known to those skilled in the art, which typically include partial or full mashing. Starch or amylose, hydrogenated vegetable oil, cationic wetting agent, ceramizing agent and water. For more information on these sizing compositions see κ Loewenstein, The Manufacturing Technology 〇f Continuous Glass Fibres (3rd edition, 1993) ), pages 237 to 244, which are expressly incorporated herein by reference, although the sizing compositions are generally sufficiently strong to provide protection to the fibers during the fiber forming and weaving process, but at idle During weaving, it generally does not protect the glass fibers and in particular the warp fibers are not subject to wear and abrasion. Therefore, in the textile weaving industry, the practice of S is to pass the warp yarns through a slasher, during which the sizing machine is later The sizing slurry is applied to the warp yarns to provide the additional protection required. In more detail, the sizing operation provides additional film forming chemicals. The medium to the fibers forming the warp sheet. Typically, the sizing slurry comprises a wholly or partially hydrolyzed polyvinyl alcohol (PVA) material and is in the range of 6% to 8% solids and has a viscosity of 15 to 20 centipoise (CPS). The sizing slurry is usually applied by immersing the warp yarn sheet in a container containing the sizing slurry through a series of impregnation rolls and then passing it through a squeezing roll system, except for squeezing the weight In addition, the squeeze roll system typically applies a compression pressure of 15 to 20 liters per square inch on the coated yarn (the extrusion pressure can vary depending on the yarn diameter).

S 158854.doc 201217295 化),以去除多餘漿紗漿料。可在(例如)130卞至15〇卞 (54eC至66°C )範圍内之高溫下或在室溫下施加漿紗漿料, 此視PVA製造商之建議而定。在自紗線片擠壓出多餘聚 液’以業内已知之任一習用方式乾燥漿紗上漿片,例如但 不限於使該片在加熱輥上方通過及/或通過熱風乾燥洪 箱。在納入加熱輥之漿紗機或烘筒中,烘筒之表面溫度通 常在240T至28(TF(116°C至138。〇範圍内。烘筒之實際溫 度特性部分地取決於烘筒排列、烘筒數量及紗線速度。在 熱風乾燥烘箱中,烘箱内之空氣溫度通常介於275卞至 300°F(135°C至149°C)之間。乾燥後,經紗片通過一系列分 紗棒以分離經紗片並通過鉤狀鋼筘總成及梳以組合經紗片 並確保無末端彼此黏著。然後將紗線片纏繞至織軸上。 初始澱粉-油塗層與漿紗漿料二者均與用於浸潰納入經 塗佈紗線之織造織物之聚合物樹脂基質材料不相容。因 此,在將由此等紗線織造之織物納入基質材料之前,必須 藉由(例如)熱清潔及/或洗滌將此等塗層自織物去除。舉例 而a ’典型一步熱清潔製程可需要在6〇〇卞至8〇〇卞(3 16它 至427°C )下將織物加熱70至8〇小時以去除澱粉油主要上漿 組合物及漿紗漿料。在替代兩步作業中,使織物在烘箱中 展開,其中使其暴露於火焰以燃盡一部分漿料,且然後在 600 F至800 F(316C至427°C)下加熱50至60小時。此兩步 作業中之第一步有時稱$焦化且豸常用於熱清潔由粗紗織 造之織物(即,7628式樣織物)。 田在成型期間將與樹脂基質材料相容之主要上漿組合物 158854.doc 201217295 施加至個別玻璃纖維,已發現不必施加額外聚紗裝料來保 護玻璃纖維。因此’消除了藉助施加聚紗衆料以達成額外 纖維保護之需要。然而,已觀察到當藉由(例如)在未添加 漿紗漿料之情況下使經紗通過漿紗機、加熱及乾燥(有時 • 稱為「乾聚紗」)自多個分袖將該等具有樹脂相容塗層之 • ㉟紗簡單纏繞於織軸上以形成織軸時,因捲繞及加撼末端 所造成之織軸缺陷(例如末端斷裂)之數量過多。經捲繞末 端係毗鄰玻璃股在彼此頂部上捲繞且加撚在一起之情況, 其尤其麻煩,此乃因在織造期間其可導致末端斷裂,此又 與織物品質問題(例如缺經、末端起毛、末端擦傷及不合 意紗線絞接)相關。 然而,在未使用漿紗漿料之情況下在漿紗機上用具有樹 月曰相谷塗層之經紗製造織轴之能力甚為重要,此乃因在紡 織品織造工業中形成織軸之主要方法係利用漿紗機且大 多數織造作業已具有此類設備。 【發明内容】 本發明之各貫施例概言之係關於低密度及高強度玻璃纖 維,且係關於玻璃纖維股、紗線、織物及適用於強化應用 之包含低密度及高強度玻璃纖維之複合物。 - 本發明之一些實施例係關於玻璃纖維股。本文揭示可纖 維化玻璃組合物之數量作為本發明之一部分,且應瞭解, 本發明之各實施例可包含玻璃纖維'玻璃纖維股、紗線及 其他納入由該等組合物形成之玻璃纖維之產品。 在一個態樣中,本發明之玻璃纖維股包含複數根包含玻 158854.doc 201217295 璃組合物之破續纖維,該玻璃組合物包含以 下組份:S 158854.doc 201217295)) to remove excess sizing slurry. The sizing slurry can be applied at elevated temperatures, for example, from 130 Torr to 15 Torr (54 eC to 66 ° C) or at room temperature, depending on the recommendations of the PVA manufacturer. The sizing sizing sheet is dried in a conventional manner known in the art by extruding excess liquid from the yarn sheet, such as, but not limited to, passing the sheet over a heated roll and/or by hot air drying the tank. In the sizing machine or drying cylinder incorporated in the heating roll, the surface temperature of the drying cylinder is usually in the range of 240T to 28 (TF (116 ° C to 138 ° 。.) The actual temperature characteristics of the drying cylinder depend in part on the drying cylinder arrangement and drying. Number of cylinders and yarn speed. In a hot air drying oven, the air temperature in the oven is usually between 275 卞 and 300 °F (135 ° C to 149 ° C). After drying, the warp yarn passes through a series of yarn split rods. The warp yarn sheets are separated and the warp yarn sheets are combined by a hook-shaped steel file assembly and comb to ensure that no ends are adhered to each other. The yarn sheets are then wound onto the woven shaft. Both the initial starch-oil coating and the sizing slurry are both It is incompatible with the polymeric resin matrix material used to impregnate the woven fabric incorporated into the coated yarn. Therefore, prior to incorporating the fabric woven from such yarns into the matrix material, it must be cleaned, for example, by heat and/or Or washing to remove these coatings from the fabric. For example, a 'typical one-step thermal cleaning process may require heating the fabric for 70 to 8 hours at 6 to 8 inches (3 16 to 427 ° C). To remove the main sizing composition of the starch oil and the sizing slurry. In the step operation, the fabric is unrolled in an oven where it is exposed to a flame to burn off a portion of the slurry and then heated at 600 F to 800 F (316 C to 427 ° C) for 50 to 60 hours. The first step in the process is sometimes called $coking and is often used to thermally clean fabrics woven from rovings (ie, 7628 style fabrics). The main sizing composition that will be compatible with the resin matrix material during molding 158854.doc 201217295 Applied to individual glass fibers, it has been found that it is not necessary to apply additional poly-yarn charges to protect the glass fibers. This eliminates the need to apply additional fiber materials to achieve additional fiber protection. However, it has been observed that by, for example, The warp yarn is passed through a slasher, heated and dried (sometimes referred to as "dry poly yarn") without the addition of sizing slurry, and the resin-compatible coating is easily used from a plurality of sleeves. When wound on a weaving shaft to form a weaving shaft, the number of weaving shaft defects (such as end breaks) caused by winding and twisting ends is excessive. The wound ends are wound around the top of each other and twisted on top of each other. Together It is particularly troublesome because it can cause end breaks during weaving, which in turn is related to fabric quality issues such as missing, end fluffing, end scratching and undesired yarn splicing. However, without sizing In the case of slurries, the ability to fabricate the weaving shaft on a slasher with a warp yarn coated with a tree-like phase grain is of great importance, since the main method of forming the weaving shaft in the textile weaving industry is to use a sizing machine and Most of the weaving operations already have such equipment. SUMMARY OF THE INVENTION The present invention is generally directed to low density and high strength glass fibers, and relates to glass fiber strands, yarns, fabrics, and for reinforcement applications. It comprises a composite of low density and high strength glass fibers. - Some embodiments of the invention relate to glass fiber strands. The disclosure of the amount of fiberizable glass composition is an integral part of the present invention, and it should be understood that embodiments of the present invention may comprise glass fiber 'glass fiber strands, yarns, and other glass fibers incorporating the compositions. product. In one aspect, the glass fiber strands of the present invention comprise a plurality of broken fibers comprising a glass composition of 158854.doc 201217295, the glass composition comprising the following components:

Si02 60-68 重量 °/〇 ; B203 7_12重量% ; A1203 9·15重量% ; MgO 8-15重量% ; CaO 〇-4重量% ; Li20 0-2重量% ; Na20 0-1重量% ; K20 0-1重量% ; Fe203 0-1重量% ; F2 0-1重量% ;Si02 60-68 Weight ° / 〇; B203 7_12% by weight; A1203 9·15% by weight; MgO 8-15% by weight; CaO 〇 -4% by weight; Li20 0-2% by weight; Na20 0-1% by weight; K20 0-1% by weight; Fe203 0-1% by weight; F2 0-1% by weight;

Ti〇2 0-2重量% ;及 其他成份總計〇_5重量% ; . 其中(Li20+Na20+K20)含量小於2重量%且其中MgO含量 以重量%計為CaO含量的至少兩倍。 在另一態樣中’本發明之玻璃纖維股包含複數根包含玻 璃組合物之玻璃纖維,該玻璃組合物包含以下組份:Ti 〇 2 0-2% by weight; and other components total 〇 5% by weight; wherein (Li20 + Na20 + K20) content is less than 2% by weight and wherein the MgO content is at least twice the CaO content by weight %. In another aspect, the glass fiber strand of the present invention comprises a plurality of glass fibers comprising a glass composition comprising the following components:

Si02 53.5-77 重量 % ; B203 4.5-14.5重量 % ; _ A1203 4.5-18.5重量 % ; MgO 4-12.5 重量 % ; CaO 0-10.5 重量 〇/〇 ; Li20 〇_4重量% ; Na20 0-2重量% ; 158854.doc ~ 8 - S 201217295 K20 0-1 重量 % ;Si02 53.5-77 wt%; B203 4.5-14.5 wt%; _ A1203 4.5-18.5 wt%; MgO 4-12.5 wt%; CaO 0-10.5 wt〇/〇; Li20 〇_4 wt%; Na20 0-2 wt 158854.doc ~ 8 - S 201217295 K20 0-1 wt % ;

Fe203 0-1 重量 %; F2 0-2重量%;Fe203 0-1 wt%; F2 0-2 wt%;

Ti02 0-2重量% ;及 其他成份總計〇-5重量%。 在一些實施例中,該複數根玻璃纖維可具有介於約5微 米與約13微米間之直徑°在一些實施例中,玻璃纖維股至 少部分地經上漿組合物塗佈。 本發明之一些實施例係關於由至少一根由本文所述玻璃 組合物形成之玻璃纖維股形成的紗線。本發明之一此實施 例係關於納入至少一根由本文所述玻璃組合物形成之玻璃 纖維股的織物。在一些實施例中,織物中所用之緯紗可包 含至少一根玻璃纖維股。在一些實施例中,經紗可包含至 少一根玻璃纖維股。在一些實施例中,玻璃纖維股可在用 於形成本發明織物之緯紗及經紗二者中使用。在一此實施 例中’本發明之織物可包含平織織物、斜紋織物、皺紋織 物、緞織織物、縫編織物或3D織造織物。 本發明之一些實施例係關於包含聚合物樹脂及由本文所 述各種玻璃組合物中之一者形成之玻璃纖維的複合物。玻 璃纖維可來自本發明一些實施例之玻璃纖維股。在一此杏 二貝 施例+,可將玻璃纖維納入織物(例如織造織物)中。舉例 而言,玻璃纖維可存於經織造以形成織物之緯紗及/或經 紗中。在複合物包含織物之實施例中,該織物可包含平織 織物、斜紋織物 '皺紋織物、緞織織物、縫編織物或31)織Ti02 0-2% by weight; and other components total 〇-5 wt%. In some embodiments, the plurality of glass fibers can have a diameter of between about 5 microns and about 13 microns. In some embodiments, the fiberglass strands are at least partially coated with the sizing composition. Some embodiments of the invention pertain to yarns formed from at least one glass fiber strand formed from the glass compositions described herein. One such embodiment of the invention relates to a fabric incorporating at least one glass fiber strand formed from the glass composition described herein. In some embodiments, the weft yarns used in the fabric may comprise at least one fiberglass strand. In some embodiments, the warp yarns can comprise at least one fiberglass strand. In some embodiments, the glass fiber strands can be used in both the weft and warp yarns used to form the fabric of the present invention. In one embodiment, the fabric of the present invention may comprise a plain woven fabric, a twill fabric, a crepe fabric, a satin woven fabric, a stitch woven fabric or a 3D woven fabric. Some embodiments of the invention relate to composites comprising a polymeric resin and glass fibers formed from one of the various glass compositions described herein. The glass fibers can be derived from the glass fiber strands of some embodiments of the invention. In one of the apricots, the glass fiber can be incorporated into a fabric such as a woven fabric. For example, the glass fibers can be stored in weft and/or warp yarns that are woven to form the fabric. In embodiments where the composite comprises a fabric, the fabric may comprise a plain weave, a twill weave, a wrinkle fabric, a satin weave, a stitch weave or 31 weave.

S 158854.doc -9 201217295 is·織物如下文更詳細論述,玻璃纖維亦可以其他形式納 入複合物中。 關於聚合物樹脂,本發明之複合物可包含各種聚合物樹 脂中之一或多者。在一些實施例中,聚合物樹脂包含下列 中之至;一者:聚乙烯、聚丙烯、聚醯胺、聚醯亞胺、聚 對苯二甲酸丁二酯、聚碳酸酯、熱塑性聚胺基曱酸酯、酚 系樹脂、聚酯、乙烯基酯、聚雙環戊二烯、聚苯硫、聚醚 醚酮、氰酸酯、雙-馬來醯亞胺及熱固性聚胺基甲酸酯樹 脂。在一些實施例中,聚合物樹脂可包含環氧樹脂。 本發明之複合物可呈各種形式且可用於各種應用。舉例 而言但不限於,複合物可包括航天複合物、航空複合物、 天線罩、壓層物、纖維-金屬壓層物及其他。作為實例, 纖維-金屬壓層物可包含玻璃強化複合物之各個層及金屬 片。在一實施例中,纖維-金屬壓層物可包含預浸材,其 包含聚合物樹脂及包含複數根由本文所述各種玻璃組合物 中之一者形成之玻璃纖維的織物,·第一金屬片,其以黏著 方式固定至該預浸材之一個表面上;及第二金屬片,其以 黏著方式固定至該預浸材之第二表面上,以使該預浸材定 位於該兩個金屬片之間。在另一實施例中,可包含第二預 浸材且其定位於第二金屬片與第三金屬片之間。在一實施 例中,金屬片可包含鋁且聚合物樹脂可包含環氧樹脂。 此等及其他實施例更詳細地論述於隨後的實施方式中。 【實施方式】 出於本說明書之目的,除非另有說明,否則所有表示成 158854.doc •10- 201217295 份數量、反應條件及本說明圭φ麻田&, 兄θ薔中所用諸如此類之數字在所 有情況下皆應理解為由術語「約」修飾。因此,除非說明 相反情況,㈣,以下說”巾㈣述之數字參數均為可 隨本發明尋求達成之期望性質而變化的近㈣。最低限度 地,且並非試圖限制申請專利筋圍 又 T月寻才J靶圍之荨效項之原則的應 用,每-數字參數皆應至少根據所報Μ效位的數量且藉 由使用普通舍入技術來解釋。 儘管闡述本發明寬範圍之數值範圍及參數係近似值,但 在特定實例中所闡述之數值盡可能準確地報告。然而,任 一數值固有地含有必然由適用測試量測中存在之標準偏差 引起的誤差。 應進一步注意,除非清楚且明確地限於一個指示物,否 則本說明書中所用單數形式「一(a,an)」及「該(the)」包 括複數個指示物。 用玻璃纖維強化一些材料(例如聚合物樹脂)可使複合物 具有改良之抗撞擊性及/或其他合意機械性質。對於一些 玻璃纖維強化應用而言,使用更強、重量更輕且成本更有 效之玻璃纖維可能係合意的。高強度及/或高模數與低密 度之組合對於一些航天及運輸應用可能尤其重要,其中重 量通常係重要設計參數。與包含E-玻璃之玻璃纖維相比, 可用於本發明一些實施例之玻璃纖維可展示高破壞應變、 高強度及/或低纖維密度,對於給定纖維體積分數或給定 複合物性能而言,該組合可使玻璃纖維強化複合物具有更 低之面密度。在一些實施例中,可首先將玻璃纖維佈置於S 158854.doc -9 201217295 is fabric As discussed in more detail below, glass fibers can also be incorporated into the composite in other forms. With respect to the polymer resin, the composite of the present invention may comprise one or more of various polymer resins. In some embodiments, the polymer resin comprises the following: one: polyethylene, polypropylene, polyamine, polyimide, polybutylene terephthalate, polycarbonate, thermoplastic polyamine Phthalate, phenolic resin, polyester, vinyl ester, polydicyclopentadiene, polyphenylene sulfide, polyetheretherketone, cyanate ester, bis-maleimide and thermosetting polyurethane resin . In some embodiments, the polymeric resin can comprise an epoxy resin. The composites of the present invention can take a variety of forms and can be used in a variety of applications. By way of example and not limitation, the composite may include aerospace composites, aerospace composites, radomes, laminates, fiber-metal laminates, and others. As an example, the fiber-metal laminate may comprise various layers of a glass reinforced composite and a metal sheet. In one embodiment, the fiber-metal laminate may comprise a prepreg comprising a polymer resin and a fabric comprising a plurality of glass fibers formed from one of the various glass compositions described herein, • a first metal sheet Adhesively fixed to one surface of the prepreg; and a second metal sheet adhesively fixed to the second surface of the prepreg to position the prepreg on the two metals Between the pieces. In another embodiment, a second prepreg can be included and positioned between the second sheet of metal and the third sheet of metal. In an embodiment, the metal sheet may comprise aluminum and the polymer resin may comprise an epoxy resin. These and other embodiments are discussed in more detail in the subsequent embodiments. [Embodiment] For the purposes of this specification, unless otherwise stated, all numbers expressed as 158854.doc •10-201217295, reaction conditions, and the like used in this specification φ 麻田 &, 蔷θ蔷In all cases, it should be understood that the term "about" is modified. Therefore, unless the contrary is stated, (4), the numerical parameters described in the following paragraphs (4) are all near (4) which may vary depending on the desired properties sought to be achieved by the present invention. At the very least, and not intended to limit the application for patent reinforcement and T month. For the application of the principle of finding the effect of the target range, the per-digital parameter should be interpreted at least according to the number of reported effect bits and by using ordinary rounding techniques. Although the numerical range of the broad scope of the present invention is The parameters are approximate, but the values stated in the specific examples are reported as accurately as possible. However, any value inherently contains errors that are necessarily caused by the standard deviations present in the applicable test measurements. It should be further noted that unless clear and unambiguous The singular forms "a", "the" and "the" are used in the singular. Strengthening some materials (e.g., polymeric resins) with glass fibers provides the composite with improved impact resistance and/or other desirable mechanical properties. For some fiberglass reinforced applications, it may be desirable to use stronger, lighter, and more cost effective fiberglass. The combination of high intensity and/or high modulus and low density may be especially important for some aerospace and transportation applications where weight is often an important design parameter. Glass fibers useful in some embodiments of the present invention can exhibit high strain, high strength, and/or low fiber density compared to glass fibers comprising E-glass, for a given fiber volume fraction or given composite performance. This combination allows the glass fiber reinforced composite to have a lower areal density. In some embodiments, the glass fibers can be first disposed on

S 158854.doc . η _ 201217295 織物中。在一些實施例中,本發明之玻璃纖維可以其他形 式提供,包括(例如但不限於)以短切股(乾燥或潤濕)' 紗 線、布紋紙、預浸材等形式。簡言之,玻璃組合物(及其 所形成之任何纖維)之各實施例可用於各種應用。 已研發出可纖維化玻璃組合物’其相對於標準E_玻璃提 供改良之電性能(即,低介電常數Dk及/或低耗散因子Df) ’ 同時提供比先前低Dk玻璃方案更有益於商業上實際纖維成 型之溫度-黏度關係。該等玻璃組合物闡述於美國專利第 7,829,490號及於2011年9月9曰申請之美國專利申請案第 13/229,012號中’該兩個專利之全部内容皆以引用方式併 入本文中。美國專利第7,829,490號及美國專利申請案第 13/229,012號中所述玻璃組合物之另一可選態樣在於至少 一些組合物因原料批料成本相對較低而可商業化。 本發明之一些實施例係關於玻璃纖維股。本發明之一些 實施例係關於包含玻璃纖維股之紗線。本發明紗線之一些 實施例尤其適於織造應用。另外,本發明之一些實施例係 關於玻璃纖維織物。本發明玻璃纖維織物之一些實施例尤 其適用於強化應用,尤其其中低密度及高模數高強度及/ 或高破壞應變甚為重要之強化應用。此外,本發明之一些 實施例係關於納入玻璃纖維股、玻璃纖維紗線及玻璃纖維 織物之複合物,例如纖維強化聚合物複合物。本發明之一 些複合物尤其適用於強化應用,尤其其中低密度及高模 數、高強度及/或高破壞應變甚為重要之強化應用,例如 航天、航空、風能、天線罩及其他應用。本發明之一些複S 158854.doc . η _ 201217295 in the fabric. In some embodiments, the glass fibers of the present invention may be provided in other forms including, for example, without limitation, in the form of chopped strands (dry or wet) yarns, textured paper, prepregs, and the like. Briefly, various embodiments of glass compositions (and any fibers formed therefrom) can be used in a variety of applications. A fiberizable glass composition has been developed which provides improved electrical properties (i.e., low dielectric constant Dk and/or low dissipation factor Df) relative to standard E-glass' while providing more benefit than previous low Dk glass solutions. The temperature-viscosity relationship of commercially actual fiber forming. Such a glass composition is described in U. Another alternative to the glass compositions described in U.S. Patent No. 7,829,490 and U.S. Patent Application Serial No. 13/229,012 is that at least some of the compositions are commercially available because of the relatively low cost of the raw material batch. Some embodiments of the invention relate to glass fiber strands. Some embodiments of the invention relate to yarns comprising glass fiber strands. Some embodiments of the yarns of the present invention are particularly suitable for weaving applications. Additionally, some embodiments of the invention relate to fiberglass fabrics. Some embodiments of the fiberglass fabrics of the present invention are particularly useful for intensive applications, particularly in applications where low density and high modulus high strength and/or high failure strain are important. Moreover, some embodiments of the present invention relate to composites incorporating glass fiber strands, glass fiber yarns, and fiberglass fabrics, such as fiber reinforced polymer composites. Some of the composites of the present invention are particularly useful for intensive applications, particularly in applications where low density and high modulus, high strength, and/or high strain at failure are important, such as aerospace, aerospace, wind, radome, and other applications. Some complex of the invention

158854.doc -12- S 201217295 合物可能尤其適用於其中高抗撞擊性且低密度合意之任一 應用。實例性應用尤其包括航天應用、航空應用、汽車應 用、船舶應用、風能應用、橋樑建造及天線罩。本發明之 一些實施例係關於航天複合物。本申請案之其他實施例係 關於航空複合物。本發明之又一些實施例係關於適用於風 能應用之複合物。本發明之一些實施例係關於預浸材。本 發明之其他實施例係關於壓層物。本發明之一些實施例係 關於可用於(例如)飛機二級結構之纖維-金屬壓層物(例 如’定位於金屬片間之玻璃纖維預浸材)。本發明之其他 實施例係關於天線罩。 本發明之一些實施例係關於玻璃纖維股。在一些實施例 中’本發明之玻璃纖維股包含複數根包含玻璃組合物之玻 璃纖維,該玻璃組合物包含以下組份:158854.doc -12- S 201217295 The composition may be particularly suitable for any application where high impact resistance and low density are desirable. Examples include, inter alia, aerospace applications, aerospace applications, automotive applications, marine applications, wind energy applications, bridge construction, and radomes. Some embodiments of the invention relate to aerospace composites. Other embodiments of the present application relate to aerospace composites. Still other embodiments of the invention relate to composites suitable for wind energy applications. Some embodiments of the invention relate to prepregs. Other embodiments of the invention relate to laminates. Some embodiments of the present invention relate to fiber-metal laminates that are useful, for example, in aircraft secondary structures (e.g., 'glass fiber prepregs positioned between sheet metal'). Other embodiments of the invention relate to radomes. Some embodiments of the invention relate to glass fiber strands. In some embodiments, the glass fiber strands of the present invention comprise a plurality of glass fibers comprising a glass composition comprising the following components:

Si02 60-68 重量 % ; B2O3 7-12重量% ; AI2O3 9-15重量% ; MgO 8-15重量% ; CaO 0-4重量% ; Li20 0-2重量% ; Na20 0-1重量% ; κ2ο 0-1 重量 °/〇 ; Fe2〇3 0-1 重量 °/〇 ; f2 0-1重量% ; Ti02 〇-2重量% ;及 158854.doc 13· 201217295 其他成份總計0-5重量。/〇。 在一些實施例中’(Li2〇+Na20+K20)含量可小於2重量% 且MgO含量以重量%計可為CaO含量的至少兩倍。 在一些實施例中,本發明之玻璃纖維股包含複數根包含 玻璃組合物之玻璃纖維,該玻璃組合物包含以下組份:SiO2 60-68% by weight; B2O3 7-12% by weight; AI2O3 9-15% by weight; MgO 8-15% by weight; CaO 0-4% by weight; Li20 0-2% by weight; Na20 0-1% by weight; κ2ο 0-1 weight ° / 〇; Fe2 〇 3 0-1 weight ° / 〇; f2 0-1% by weight; Ti02 〇 - 2% by weight; and 158854.doc 13 · 201217295 Other components total 0-5 weight. /〇. In some embodiments the '(Li2?+Na20+K20) content may be less than 2% by weight and the MgO content may be at least twice the CaO content by weight %. In some embodiments, the glass fiber strands of the present invention comprise a plurality of glass fibers comprising a glass composition comprising the following components:

Si02 53.5-77重量% ; B2O3 4.5-14.5 重量 % ; AI2O3 4.5-18.5 重量 % ; MgO 4-12.5重量% ; CaO 0-10.5重量% ; Li2〇 0-4重量% ; Na2〇 0-2重量% ; K2〇 0-1重量% ; Fe203 0-1重量% ; f2 〇-2重量% ; T1O2 0-2重量。/〇 ;及 其他成份總計0-5重量%。 在一些實施例中,本發明之玻璃纖維股包含玻璃組合 物,該玻璃組合物包含:Si02 53.5-77 wt%; B2O3 4.5-14.5 wt%; AI2O3 4.5-18.5 wt%; MgO 4-12.5 wt%; CaO 0-10.5 wt%; Li2〇0-4 wt%; Na2〇0-2 wt% K2〇0-1% by weight; Fe203 0-1% by weight; f2 〇-2% by weight; T1O2 0-2 by weight. /〇; and other ingredients total 0-5 wt%. In some embodiments, the glass fiber strands of the present invention comprise a glass composition comprising:

Si02 60-68重量% ; B2〇3 7-12重量% ; AI2O3 9-15重量% ; MgO 8-15重量% ; CaO 0-4重量% ; 158854.doc -14 - 201217295Si02 60-68% by weight; B2〇3 7-12% by weight; AI2O3 9-15% by weight; MgO 8-15% by weight; CaO 0-4% by weight; 158854.doc -14 - 201217295

Li20 >〇-2重量%;Li20 >〇-2% by weight;

Na20 0-1重量%; K20 0-1 重量 %;Na20 0-1% by weight; K20 0-1% by weight;

Fe2〇3 〇-1 重量 % ; F2 0-1 重量 % ;Fe2〇3 〇-1 wt % ; F2 0-1 wt % ;

Ti02 〇-2重量% :及 其他成份總計0-5重量% ; 其中LhO含量大於NazO含量或Κ2〇含量。 本文揭示一些其他玻璃組合物作為本發明之一部分,且 本發明之其他實施例係關於由該等組合物形成之玻璃纖維 股。 在一些實施例中,由本文所述玻璃組合物形成之玻璃纖 維股可展示合意性質’例如改良之纖維強度、揚氏 (Young’s)模數、破壞應變及/或線性熱膨脹係數,同時亦 展不相對較低之密度。包含如本文所揭示之其他玻璃組合 物之玻璃纖維股亦可展示一或多種該等合意性質。 玻璃纖維股可包含不同直徑的玻璃纖維,此視預期應用 而定。在一些實施例中,本發明之玻璃纖維股包含至少一 根直徑介於約5 μιη與約13 間之玻璃纖維。在其他實施 例中,至少一根玻璃纖維具有介於約5 μιη與約7 間之直 徑。 在一些實施例中,本發明之玻璃纖維股可形成粗紗。粗 紗可包含合股無撚、多末端或直接牵伸單末端粗紗。包含 本發明玻璃纖維股之粗紗可包含具有不同直徑及密度之直Ti02 〇-2% by weight: and other components total 0-5% by weight; wherein the LhO content is greater than the NazO content or the Κ2〇 content. Some other glass compositions are disclosed herein as part of the present invention, and other embodiments of the invention pertain to glass fiber strands formed from such compositions. In some embodiments, the glass fiber strands formed from the glass compositions described herein can exhibit desirable properties such as improved fiber strength, Young's modulus, strain at failure, and/or coefficient of linear thermal expansion, while also exhibiting Relatively low density. Glass fiber strands comprising other glass compositions as disclosed herein may also exhibit one or more of these desirable properties. The glass fiber strands may comprise glass fibers of different diameters depending on the intended application. In some embodiments, the glass fiber strands of the present invention comprise at least one glass fiber having a diameter of between about 5 μηη and about 13. In other embodiments, at least one of the glass fibers has a diameter of between about 5 μm and about 7. In some embodiments, the glass fiber strands of the present invention can form rovings. The roving may comprise plied, multi-end or directly drawn single end rovings. The roving comprising the glass fiber strands of the present invention may comprise straight yarns having different diameters and densities

S 158854.doc -15· 201217295 接牽伸單末端粗紗,此視預期應用而定。在一些實施例 中’包含本發明玻璃纖維股之粗紗展示高達約112 ydsHb 之密度。 本發明之一些實施例係關於包含至少一根如本文所揭示 之玻璃纖維股之紗線。在一些實施例中,本發明之紗線包 含至少一根包含玻璃組合物之玻璃纖維股,該玻璃組合物 包含 60-68 重量 % Si02、7-12 重量 % B2〇3、9-15 重量 % Al2〇3、8-15 重量 % MgO、0-4 重量 °/〇 CaO、0-2 重量 % Li20、0-1重量% Na20、0-1重量% Κ2〇、量% F203、 〇·1重量% F2、0-2重量% Ti02及總計0-5重量%其他成份。 在一些實施例中,紗線包含至少一根包含玻璃組合物之玻 璃纖維股,該玻璃組合物包含53.5-77重量% Si02、4.5-14.5 重量 % B2〇3、4.5-18.5 重量 % Al2〇3、4-12.5 重量 % MgO、0-10.5 重量 % CaO、0-4 重量 % Li20、0-2 重量 % Na20、0-1重量% K20、〇-1重量% f203、〇-2重量❹/。f2、0- 2重量% Ti〇2及總計0-5重量%其他成份。在其他實施例 中,本發明之紗線可包含至少一根包含本文所揭示作為本 發明之一部分之其他玻璃組合物中之一者的玻璃纖維股。 在一些實施例中,本發明之紗線包含至少一根如本文所 揭示之玻璃纖維股’其中該至少一根玻璃纖維股至少部分 地經上漿組合物塗佈。在一些實施例中’上漿組合物與熱 固性聚合物樹脂相容。在其他實施例中,上漿組合物可包 含澱粉-油上漿組合物。 紗線可具有不同線質量密度,此視預期應用而定。在一 158854.doc •16- 201217295 一 】中本發明之紗線具有5,〇〇〇 yds/lb至約10,〇〇〇 yds/lb之線質量密度。 ^ 線可具有不同撚級及方向,此視預期應用而定。在— 。貫+ 例中,本發明之紗線在z方向上具有約〇 $至約2機 回/央之撚度。在其他實施例中’本發明之紗線在Z方向 上具有約0.7撚回/英吋之撚度。 紗線可由經加撚在一起及/或合股之一或多根股製成, 此視預期應用而定。紗線可由經加撚在一起但未合股之— 或夕根k製成,該等紗線稱為「單紗」。本發明之紗線可 由經加撚在一起但未合股之一或多根股製成。在一些實施 例中’本發明之紗線包含1至4根經加撚在一起之股。在其 他實施例中,本發明之紗線包含丨根經加撚之股。 與由習用玻璃組合物製成之紗線相比,本發明包含玻璃 組合物之紗線之一些實施例在熱清潔及整理後可展示改良 之斷裂負載滯留率。 本發明之一些貫施例係關於包含至少一根玻璃纖維股之 織物。在一些實施例中,織物包含至少一根包含玻璃組合 物之玻璃纖維股,該玻璃組合物包含60-68重量% Si〇2、7-12重量% b2〇3、9-15重量 % Al2〇3、8-15重量% Mg〇、〇_4 重量 % CaO、〇-2 重量 % Li20、0-1重量 % Na20、0-1重量 % K20、0-1重量% f2〇3、0-丨重量% f2、0-2重量% Ti〇2及總 計0-5重量%其他成份。在一些實施例中,織物包含至少一 根包含玻璃組合物之玻璃纖維股,該玻璃組合物包含5 3.5 -77 重量 % Si02、4.5-14.5 重量 % B2〇3、4.5-18.5 重量 %S 158854.doc -15· 201217295 The single end roving is drawn, depending on the intended application. In some embodiments, the roving comprising the glass fiber strands of the present invention exhibits a density of up to about 112 ydsHb. Some embodiments of the invention relate to yarns comprising at least one glass fiber strand as disclosed herein. In some embodiments, the yarn of the present invention comprises at least one glass fiber strand comprising a glass composition comprising 60-68 wt% SiO 2 , 7-12 wt% B2 〇 3, 9-15 wt% Al2〇3, 8-15% by weight MgO, 0-4 weight °/〇CaO, 0-2% by weight Li20, 0-1% by weight Na20, 0-1% by weight Κ2〇, amount % F203, 〇·1 weight % F2, 0-2 wt% Ti02 and a total of 0-5 wt% other ingredients. In some embodiments, the yarn comprises at least one glass fiber strand comprising a glass composition comprising 53.5-77 wt% SiO 2 , 4.5-14.5 wt% B2 〇 3, 4.5-18.5 wt% Al 2 〇 3 4-12.5 wt% MgO, 0-10.5 wt% CaO, 0-4 wt% Li20, 0-2 wt% Na20, 0-1 wt% K20, 〇-1 wt% f203, 〇-2 wt❹/. F2, 0-2% by weight Ti〇2 and a total of 0-5 wt% of other ingredients. In other embodiments, the yarn of the present invention may comprise at least one fiberglass strand comprising one of the other glass compositions disclosed herein as part of the present invention. In some embodiments, the yarn of the present invention comprises at least one glass fiber strand as disclosed herein wherein the at least one fiberglass strand is at least partially coated with a sizing composition. In some embodiments, the sizing composition is compatible with the thermoset polymer resin. In other embodiments, the sizing composition can comprise a starch-oil sizing composition. The yarns can have different line mass densities depending on the intended application. The yarn of the present invention has a thread mass density of 5, y yds/lb to about 10, 〇〇〇 yds/lb in a 158854.doc •16-201217295 a]. ^ Lines can have different levels and directions, depending on the intended application. At — In the example of the invention, the yarn of the present invention has a twist of from about 〇 $ to about 2 machine/in the z direction. In other embodiments, the yarn of the present invention has a twist of about 0.7 twists per inch in the Z direction. The yarn may be made by twisting together and/or plying one or more strands, depending on the intended application. The yarn may be made of twisted together but not plied - or ki k, which is referred to as "single yarn". The yarn of the present invention may be made of one or more strands that are twisted together but not plied. In some embodiments, the yarn of the present invention comprises from 1 to 4 twisted strands. In other embodiments, the yarn of the present invention comprises a twisted root strand. Some embodiments of the yarns comprising the glass compositions of the present invention exhibit improved fracture load retention after thermal cleaning and finishing, as compared to yarns made from conventional glass compositions. Some embodiments of the invention relate to fabrics comprising at least one fiberglass strand. In some embodiments, the fabric comprises at least one glass fiber strand comprising a glass composition comprising 60-68 wt% Si〇2, 7-12 wt% b2〇3, 9-15 wt% Al2〇 3, 8-15% by weight Mg〇, 〇_4% by weight CaO, 〇-2% by weight Li20, 0-1% by weight Na20, 0-1% by weight K20, 0-1% by weight f2〇3, 0-丨Weight % f2, 0-2 wt% Ti〇2 and a total of 0-5 wt% of other ingredients. In some embodiments, the fabric comprises at least one glass fiber strand comprising a glass composition comprising 5 3.5 - 77 wt% SiO 2 , 4.5 - 14.5 wt % B2 〇 3, 4.5 - 18.5 wt%

S 158854.doc _ 17. 201217295S 158854.doc _ 17. 201217295

Al2〇3 ' 4-12.5重量。/。MgO、(Mo.5重量% Ca〇、〇 4重量% 乙2〇、0-2重量% Na2〇、(M 重量% κ2〇、〇1重量% ρ2〇3、 〇-2重量% F2、〇_2重量% Ti〇2及總計〇_5重量%其他成份。 在其他實加例中,本發明之織物可包含至少一根包含本文 所揭不作為本發明之一部分之其他玻璃組合物中之一者的 玻璃纖維股。在一些實施例中,本發明之織物包含如本文 所揭示之紗線。在一些實施例中,本發明之織物可包含至 ’ 根包含至少一根如本文所揭示之玻璃纖維股的緯紗。 在一些實施例中,本發明之織物可包含至少一根包含至少 一根如本文所揭示之玻璃纖維股的經紗。在一些實施例 中’本發明之織物包含至少一根包含至少一根如本文所揭 示之玻璃纖維股的緯紗及至少一根包含至少一根如本文所 揭示之玻璃纖維股的經紗。 在包含織物之本發明一些實施例中,玻璃纖維織物係按 照工業織物式樣編说7 7 81織造之織物。在其他實施例中, 織物包含平織織物、斜紋織物、皺紋織物、緞織織物、縫 編織物(亦稱為無捲曲織物)或「三維」織造織物。 本發明之一些實施例係關於複合物。在一些實施例中, 本發明之複合物包含聚合物樹脂及配置於該聚合物樹脂中 之複數根玻璃纖維,其中該複數根玻璃纖維中之至少一者 包含玻璃組合物,該玻璃組合物包含以下組份:60-68重 量%51〇2、7-12重量%6203、9-15重量%八12〇3、8-15重量 % MgO、0-4 重量 % CaO、0-2 重量 % Li20、0-1 重量 % Na20、0-1重量% K20、0-1重量% F2〇3、〇_1重量% ρ2、〇_ 158854.doc •18- 201217295 2重里% Ti〇2及總計0-5重量%其他成份。在一些實施例 中,本發明之複合物包含聚合物樹脂及配置於該聚合物樹 脂中之複數根玻璃纖維,其中該複數根玻璃纖維中之至少 一者包含玻璃組合物,該玻璃組合物包含以下組份:53 5- 77 重量 % Si02、4.5-14.5 重量 % B2〇3、4.5-18.5 重量 % 八1203'4-12.5重量%^^0、0-10.5重量%€&〇、〇_4重量0/〇Al2〇3 ' 4-12.5 weight. /. MgO, (Mo. 5 wt% Ca〇, 〇4 wt% B2〇, 0-2 wt% Na2〇, (M wt% κ2〇, 〇1 wt% ρ2〇3, 〇-2 wt% F2, 〇 _2 wt% Ti〇2 and a total of 〇5 wt% of other ingredients. In other embodiments, the fabric of the present invention may comprise at least one of the other glass compositions comprising a portion of the invention not disclosed herein. Fiberglass strands. In some embodiments, the fabric of the present invention comprises a yarn as disclosed herein. In some embodiments, the fabric of the present invention may comprise to the root comprising at least one glass as disclosed herein. Weft yarns of the fiber strands. In some embodiments, the fabric of the present invention may comprise at least one warp yarn comprising at least one glass fiber strand as disclosed herein. In some embodiments, the fabric of the present invention comprises at least one At least one weft yarn of a glass fiber strand as disclosed herein and at least one warp yarn comprising at least one glass fiber strand as disclosed herein. In some embodiments of the invention comprising a fabric, the glass fiber fabric is The fabric pattern is woven 7 7 81 woven fabric. In other embodiments, the fabric comprises plain woven fabric, twill fabric, crepe fabric, satin woven fabric, stitch woven fabric (also known as non-crimped fabric) or "three-dimensional" woven fabric. Some embodiments of the present invention relate to a composite. In some embodiments, the composite of the present invention comprises a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein at least one of the plurality of glass fibers One comprises a glass composition comprising the following components: 60-68 wt% 51〇2, 7-12 wt% 6203, 9-15 wt% 八12〇3, 8-15 wt% MgO, 0 -4% by weight CaO, 0-2% by weight Li20, 0-1% by weight Na20, 0-1% by weight K20, 0-1% by weight F2〇3, 〇_1% by weight ρ2, 〇_158854.doc •18 - 201217295 2% by weight Ti〇2 and a total of 0-5 wt% of other ingredients. In some embodiments, the composite of the present invention comprises a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein the plurality At least one of the root glass fibers comprises a glass group The glass composition comprises the following components: 53 5-77 wt% Si02, 4.5-14.5 wt% B2〇3, 4.5-18.5 wt% 八1203'4-12.5 wt% ^^0, 0-10.5 wt% €&〇,〇_4重量0/〇

Li20、0-2重量 % Na20、0-1 重量 % K20、0-1 重量 % F2〇3、 0-2重量% F2、0-2重量% Ti02及總計0-5重量%其他成份。 在其他實施例中,本發明之複合物可包含聚合物樹脂及配 置於該聚合物樹脂中之複數根玻璃纖維,其中該複數根玻 璃纖維中之至少一者由本文所揭示作為本發明一部分之其 他玻璃組合物之一者形成《在一些實施例中,本發明之複 合物包含聚合物樹脂及配置於該聚合物樹脂中之至少一根 如本文所揭示之玻璃纖維股。在一些實施例中,本發明之 複合物包含聚合物樹脂及配置於該聚合物樹脂中之包含至 少一根如本文所揭示玻璃纖維股之粗紗之至少一部分。在 其他實施例中’本發明之複合物包含聚合物樹脂及配置於 該聚合物樹脂中之至少一根如本文所揭示之紗線》在又一 些實施例中’本發明之複合物包含聚合物樹脂及配置於該 聚合物樹脂中之至少一個如本文所揭示之織物。在一些實 施例中’本發明之複合物包含至少一根包含至少一根如本 文所揭示之玻璃纖維股的緯紗及至少一根包含至少一根如 本文所揭示之玻璃纖維股的經紗。 本發明之複合物可取決於期望性質及應用而包含各種聚 s 158854.doc •19- 201217295 合物樹脂。在包含複合物之本發明一些實施例中,聚合物 樹脂包含環氧樹脂。在包含複合物之本發明之其他實施例 中’聚合物樹脂可包含聚乙烯、聚丙烯、聚醯胺、聚醯亞 胺、聚對苯二甲酸丁二酯、聚碳酸酯、熱塑性聚胺基甲酸 酯、酚系樹脂、聚酯、乙烯基酯、聚雙環戊二烯、聚苯 硫、聚醚醚酮、氰酸酯、雙-馬來醯亞胺及熱固性聚胺基 甲酸酯樹脂。 本發明之一些實施例係關於航天複合物。在一些實施例 中’本發明之航天複合物展示用於航天應用之合意性質’ 例如高模數、高破壞應變及/或低密度。本發明之一些航 天複合物之低密度可使得該等複合物用於其中減輕重量甚 為重要之航天應用尤其合意。本發明之航天複合物亦可比 其他用於航天應用之複合物成本低。 在一些實施例中,本發明之航天複合物包含聚合物樹脂 及配置於S亥聚合物樹脂中之複數根玻璃纖維,其中該複數 根玻璃、纖#中之至少—纟包含玻璃組合#,該玻璃組合物 包含以下組份:60-68重量% Si〇2、7-12重量% B2〇3、9_ i 5 重量 /〇 Al2〇3、8-15 重量 % Mg〇、〇-4重量。/。CaO、0-2 重量 /〇 Li2〇、〇-1 重量 % Na2〇、重量 % 〖2〇、重量 % F2〇3 ' 0-1重置% f2、〇_2重量%耵〇2及總計〇·5重量%其他 成伤。在一些實施例中,本發明之航天複合物包含聚合物 树月曰及配置於該聚合物樹脂中之複數根玻璃纖維,其中該 複數根玻璃纖維中之至少一者包含玻璃組合物,該玻璃組 合物包含以下組份:53 5_77重量% Si〇2、4 5_14 5重量% 158854.doc •20- 201217295 B2〇3 4.5-18.5 重量。/〇 Al2〇3、4-12.5 重量 % MgO、0-10.5 重量 % Ca〇、〇_4 重量 % Li2〇、〇_2 重量 % Ν&2〇、〇1重量% K2〇、(M重量% F2〇3、〇_2重量% F2、重量%打〇2及總 十5重s A其他成份。在其他實施例中,本發明之航天複 合物可包含聚合物樹脂及配置於該聚合物樹脂中之複數根 玻璃纖 者由本文所 揭不作為本發明之一部分之其他玻璃組合物中之一者形 成。 在一些實施例中,本發明之航天複合物包含聚合物樹脂 及配置於該聚合物樹脂中之至少一根如本文所揭示之玻璃 纖維股《在一些實施例中,本發明之航天複合物包含聚合 物樹脂及配置於該聚合物樹脂中之包含至少一根如本文所 揭示玻璃纖維股之粗紗之至少一部分。在其他實施例中, 本發明之航天複合物包含聚合物樹脂及配置於該聚合物樹 脂中之至少一根如本文所揭示之紗線。在又一些實施例 中,本發明之航天複合物包含聚合物樹脂及配置於該聚合 物樹脂中之至少一個如本文所揭示之織物。在一些實施例 中,本發明之航天複合物包含至少一根包含至少一根如本 文所揭示之玻璃纖維股的緯紗及至少一根包含至少一根如 本文所揭示之玻璃纖維股的經紗。 本發明之航天複合物可包含各種聚合物樹脂,此視預期 性質及應用而定。在包含航天複合物之本發明一些實施例 中,聚合物樹脂包含環氧樹脂。在包含航天複合物之本發 明其他實施例中,聚合物樹脂可包含聚乙烯、聚丙烯'聚 158854.doc •21 - 201217295 醯胺、聚醯亞胺'聚對苯二甲酸丁二酯、聚碳酸醋、熱塑 性聚胺基甲酸酯、酚系樹脂、聚酯、乙烯基酯、聚雙環戊 二烯、聚苯硫、聚醚醚酮、氰酸酯、雙_馬來醯亞胺及熱 固性^^胺基曱酸醋樹脂。可使用本發明航天複合物之部件 之實例可包括但不限於地板面板、艙頂行李箱、廚房、靠 背及其他可能易受到撞擊之内部隔間、以及外部組件(例 如直升機旋轉葉片)。 本發明之一些實施例係關於航空複合物。在一些實施例 中’本發明之航空複合物展示用於航空應用之合意性質, 例如高模數、高破壞應變及/或低密度。本發明一些航空 複合物之高破壞應變可使得該等複合物用於其中高抗撞擊 性甚為重要之航空應用(例如飛機内飾應用)尤其合意。在 一些實施例中,與由E-玻璃織物形成之複合物相比,本發 明之航空複合物可展示提高之撞擊性能。本發明之航空複 合物亦可比其他用於航空應用之複合物成本低。本發明之 航空複合物可適用於飛機内飾(尤其包括行李儲存箱、座 位及地板)。 在一些實施例中,本發明之航空複合物包含聚合物樹脂 及配置於該聚合物樹脂中之複數根玻璃纖維,其中該複數 根玻璃纖維中之至少一者包含玻璃組合物,該玻璃組合物 包含以下組份:60-68重量%8丨〇2、7-12重量%82〇3、9-15 重量% Al2〇3、8-15重量% MgO ' 0-4重量 % CaO、0-2 重量 % Li20、〇-1 重量。/。Na20、0-1 重量 % K20、0-1 重量 〇/〇 F203、0-1重量% ρ2、0-2重量% Ti02及總計0-5重量%其他 158854.doc •22· 201217295 成伤°在一些實施例中,本發明之航空複合物包含聚合物 樹脂及配置於該聚合物樹脂中之複數根玻璃纖維,其申該 複數根玻璃纖維中之至少一者包含玻璃組合物,玻璃組合 物包含以下組份:53.5-77重量% Si02、4.5-14.5重量〇/0 82〇3、4.5-18.5重量%八12〇3、4-12.5重量%]^〇、0-10.5 重量 °/。CaO、〇-4 重量。/◦ Li2〇、〇_2 重量 % Na20、0-1 重量 % K2〇、0-1 重量% F2〇3、0-2重量 % f2 ' 0-2重量% Ti02 及總 s十0-5重量%其他成份。在其他實施例中,本發明之航空複 合物可包含聚合物樹脂及配置於該聚合物樹脂中之複數根 玻璃纖維’其中該複數根玻璃纖維中之至少一者由本文所 揭不作為本發明之一部分之其他玻璃組合物中之一者形 成。 在一些實施例中,本發明之航空複合物包含聚合物樹脂 及配置於該聚合物樹脂中之至少一根如本文所揭示之玻璃 纖維股。在一些實施例中’本發明之航空複合物包含聚合 物樹脂及配置於該聚合物樹脂中之包含至少一根如本文所 揭示玻璃纖維股之粗紗之至少一部分。在其他實施例令, 本發明之航空複合物包含聚合物樹脂及配置於該聚合物樹 脂中之至少一根如本文所揭示之紗線。在又一些實施例 中’本發明之航空複合物包含聚合物樹脂及配置於該聚合 物樹脂中之至少一個如本文所揭示之織物。在一些實施例 中’本發明之航空複合物包含至少一根包含至少—根如本 文所揭示之玻璃纖維股的緯紗及至少一根包含至少一根如 本文所揭示之玻璃纖維股的經紗。 s 158854.doc -23- 201217295 本發明之航空複合物可包含各種聚合物樹脂,此視預期 性質及應用而定。在包含航空複合物之本發明一些實施例 中,聚合物樹脂包含酚系樹脂。在包含航空複合物之本發 明其他實施例中,聚合物樹脂可包含環氧樹脂、聚乙烯、 聚丙烯、聚醯胺、聚醯亞胺、聚對笨二曱酸丁二酯、聚碳 i s曰、熱塑性聚胺基甲酸酯、酚系樹脂、聚酯、乙烯基 酉曰聚雙1衣戊一烯、聚笨硫、聚醚醚酮、氰酸酯、雙-馬 來醯亞胺及熱固性聚胺基曱酸酯樹脂。可使用本發明航天 複合物之部件之實例可包括但不限於地板面板、槍頂行李 箱、厨房、靠背及其他可能易受到揸擊之内部隔間、以及 外部組件(例如直升機旋轉葉片)。 本發…些實施例係關於可用於風能應用之複合物。 -只施例中’適用於風能應用之本發明複合物展示用 ;几靶應用σ思、’)·生質’ <列&高模數/高破壞應變及低密 又適用於風月b應用之本發明複合物亦可比其他用於風能 …用之複。物成本低。本發明之複合物可適用於風力機葉 片,尤其與其他長風力機葉片相比質量更輕但更強勒之長 風力機葉片。 些實施例中,適用於風能應用之本發明複合物包含 2物樹脂及配置於該聚合物樹脂中之複數根玻璃纖維, =该複數根玻璃纖維中之至少一者包含玻璃組合物,該 玻璃組合物包含以下组份. '伤.60-68 重量 % Si〇2、7_12 重量 % B2〇3、9-15 重量 % A1 〇 3 8-15 重量 MgO、〇-4 重量 % 158854.doc -24- 201217295 0-1重量% F2〇3、0-1重量% F2、0-2重量% Ti〇2及總計0-5 重量%其他成份。在一些實施例中,適用於風能應用之本 發明複合物包含聚合物樹脂及配置於該聚合物樹脂中之複 數根玻璃纖維,其中該複數根玻璃纖維中之至少一者包含 玻璃組合物,該玻璃組合物包含以下組份:53 ·5-77重量0/〇Li20, 0-2 wt% Na20, 0-1 wt% K20, 0-1 wt% F2〇3, 0-2 wt% F2, 0-2 wt% Ti02 and a total of 0-5 wt% of other components. In other embodiments, the composite of the present invention may comprise a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein at least one of the plurality of glass fibers is disclosed herein as part of the present invention. One of the other glass compositions forms "In some embodiments, the composite of the present invention comprises a polymeric resin and at least one glass fiber strand as disclosed herein disposed in the polymeric resin. In some embodiments, the composite of the present invention comprises a polymeric resin and at least a portion of the roving comprising at least one glass fiber strand as disclosed herein disposed in the polymeric resin. In other embodiments, 'the composite of the present invention comprises a polymer resin and at least one yarn as disclosed herein disposed in the polymer resin." In still other embodiments, the composite of the present invention comprises a polymer. A resin and at least one fabric disposed in the polymer resin as disclosed herein. In some embodiments, the composite of the present invention comprises at least one weft comprising at least one glass fiber strand as disclosed herein and at least one warp yarn comprising at least one glass fiber strand as disclosed herein. The composite of the present invention may comprise various poly s 158854.doc • 19- 201217295 composite resins depending on the desired properties and applications. In some embodiments of the invention comprising a composite, the polymeric resin comprises an epoxy resin. In other embodiments of the invention comprising a composite, the polymer resin may comprise polyethylene, polypropylene, polyamine, polyimide, polybutylene terephthalate, polycarbonate, thermoplastic polyamine Formate, phenolic resin, polyester, vinyl ester, polydicyclopentadiene, polyphenylene sulfide, polyetheretherketone, cyanate ester, bis-maleimide and thermosetting polyurethane resin . Some embodiments of the invention relate to aerospace composites. In some embodiments, the aerospace composite of the present invention exhibits desirable properties for aerospace applications such as high modulus, high strain at failure, and/or low density. The low density of some of the aerospace composites of the present invention may make such composites particularly desirable for aerospace applications where weight reduction is important. The aerospace composite of the present invention can also be less expensive than other composites for aerospace applications. In some embodiments, the aerospace composite of the present invention comprises a polymer resin and a plurality of glass fibers disposed in the S-polymer resin, wherein at least one of the plurality of glass and fiber-containing glass combination # The glass composition comprises the following components: 60-68 wt% Si〇2, 7-12 wt% B2〇3, 9_i 5 wt/〇Al2〇3, 8-15 wt% Mg〇,〇-4 by weight. /. CaO, 0-2 wt/〇Li2〇, 〇-1 wt% Na2〇, wt% 〖2〇, wt% F2〇3 ' 0-1 reset % f2, 〇_2 wt% 耵〇 2 and total 〇 · 5 wt% other injuries. In some embodiments, the aerospace composite of the present invention comprises a polymer tree and a plurality of glass fibers disposed in the polymer resin, wherein at least one of the plurality of glass fibers comprises a glass composition, the glass The composition comprises the following components: 53 5-77% by weight Si〇2, 4 5_14 55% by weight 158854.doc • 20- 201217295 B2〇3 4.5-18.5 Weight. /〇Al2〇3, 4-12.5% by weight MgO, 0-10.5% by weight Ca〇, 〇_4% by weight Li2〇, 〇_2% by weight Ν&2〇, 〇1% by weight K2〇, (M% by weight F2〇3, 〇_2% by weight F2, weight% snoring 2 and total ten 5% s A other components. In other embodiments, the aerospace composite of the present invention may comprise a polymer resin and be disposed in the polymer resin The plurality of glass fibers are formed from one of the other glass compositions not disclosed herein as part of the present invention. In some embodiments, the aerospace composite of the present invention comprises a polymer resin and is disposed in the polymer resin. At least one of the glass fiber strands as disclosed herein. In some embodiments, the aerospace composite of the present invention comprises a polymer resin and is disposed in the polymer resin comprising at least one glass fiber strand as disclosed herein. At least a portion of the roving. In other embodiments, the aerospace composite of the present invention comprises a polymeric resin and at least one yarn disposed as disclosed herein in the polymeric resin. In still other embodiments, The aerospace composite comprises a polymer resin and at least one fabric as disclosed herein disposed in the polymer resin. In some embodiments, the aerospace composite of the present invention comprises at least one of the at least one as disclosed herein The weft of the glass fiber strands and at least one warp yarn comprising at least one glass fiber strand as disclosed herein. The aerospace composite of the present invention may comprise various polymeric resins depending on the intended properties and application. In some embodiments of the invention, the polymer resin comprises an epoxy resin. In other embodiments of the invention comprising an aerospace composite, the polymer resin may comprise polyethylene, polypropylene 'poly158854.doc • 21 - 201217295 Indoleamine, polyimine, polybutylene terephthalate, polycarbonate, thermoplastic polyurethane, phenolic resin, polyester, vinyl ester, polydicyclopentadiene, polyphenylene sulfide, Polyetheretherketone, cyanate ester, bis-maleimide, and thermosetting amine phthalic acid vinegar resin. Examples of components that can be used in the aerospace composite of the present invention may include, but are not limited to, Panels, overhead bins, kitchens, backrests, and other internal compartments that may be subject to impact, as well as external components (eg, helicopter rotating blades). Some embodiments of the invention relate to aerospace composites. In some embodiments, The inventive aerospace composites exhibit desirable properties for aerospace applications, such as high modulus, high strain at failure, and/or low density. The high failure strain of some aerospace composites of the present invention allows such composites to be used in high impact resistance. Aerospace applications of very important nature, such as aircraft interior applications, are particularly desirable. In some embodiments, the aerospace composites of the present invention can exhibit improved impact performance compared to composites formed from E-glass fabrics. The inventive aerospace composites can also be less costly than other composites for aerospace applications. The aerospace composite of the present invention can be applied to aircraft interiors (especially including luggage storage bins, seats and floors). In some embodiments, the aerospace composite of the present invention comprises a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein at least one of the plurality of glass fibers comprises a glass composition, the glass composition Contains the following components: 60-68 wt% 8丨〇2, 7-12 wt% 82〇3, 9-15 wt% Al2〇3, 8-15 wt% MgO '0-4 wt% CaO, 0-2 Weight% Li20, 〇-1 by weight. /. Na20, 0-1% by weight K20, 0-1 weight 〇/〇F203, 0-1% by weight ρ2, 0-2% by weight Ti02 and total 0-5wt% other 158854.doc •22· 201217295 In some embodiments, the aerospace composite of the present invention comprises a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein at least one of the plurality of glass fibers comprises a glass composition, and the glass composition comprises The following components: 53.5-77 wt% SiO 2 , 4.5-14.5 wt 〇 / 0 82 〇 3, 4.5-18.5 wt% 八 12 〇 3, 4-12.5 wt%] ^ 〇, 0-10.5 wt ° /. CaO, 〇-4 weight. /◦ Li2〇,〇_2% by weight Na20, 0-1% by weight K2〇, 0-1% by weight F2〇3, 0-2% by weight f2 '0-2% by weight Ti02 and total s ten 0-5 weight % other ingredients. In other embodiments, the aerospace composite of the present invention may comprise a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein at least one of the plurality of glass fibers is not disclosed herein. One of a portion of the other glass compositions is formed. In some embodiments, the aerospace composite of the present invention comprises a polymeric resin and at least one glass fiber strand as disclosed herein disposed in the polymeric resin. In some embodiments, the aerospace composite of the present invention comprises a polymeric resin and at least a portion of the roving comprising at least one glass fiber strand as disclosed herein disposed in the polymeric resin. In other embodiments, the aerospace composite of the present invention comprises a polymeric resin and at least one yarn disposed as disclosed herein in the polymeric resin. In still other embodiments, the aerospace composite of the present invention comprises a polymeric resin and at least one fabric as disclosed herein disposed in the polymeric resin. In some embodiments, the aerospace composite of the present invention comprises at least one weft comprising at least one of the glass fiber strands as disclosed herein and at least one warp yarn comprising at least one glass fiber strand as disclosed herein. s 158854.doc -23- 201217295 The aerospace composite of the present invention may comprise a variety of polymeric resins depending on the intended properties and application. In some embodiments of the invention comprising an aerospace composite, the polymeric resin comprises a phenolic resin. In other embodiments of the invention comprising an aerospace composite, the polymeric resin may comprise an epoxy resin, polyethylene, polypropylene, polyamido, polyimine, polybutylene dimercaptoate, poly carbon is曰, thermoplastic polyurethane, phenolic resin, polyester, vinyl fluorene double pentylene, polystyrene, polyether ether ketone, cyanate, bis-maleimide and Thermosetting polyamino phthalate resin. Examples of components that may be used with the aerospace composite of the present invention may include, but are not limited to, floor panels, overhead bins, kitchens, backrests, and other interior compartments that may be susceptible to attack, as well as external components (e.g., helicopter rotating blades). The present invention relates to composites that can be used in wind energy applications. - In the example only, the composite of the invention for wind energy application is used; several target applications: σ, ') · biomass ' < column & high modulus / high failure strain and low density and suitable for Fengyue b The composite of the invention applied can also be used for other wind energy applications. The cost of goods is low. The composite of the present invention can be applied to wind turbine blades, especially for longer wind turbine blades, which are lighter in weight but stronger than other long wind turbine blades. In some embodiments, the composite of the present invention suitable for wind energy applications comprises a resin and a plurality of glass fibers disposed in the polymer resin, and at least one of the plurality of glass fibers comprises a glass composition. The glass composition comprises the following components. 'Injury. 60-68% by weight Si〇2, 7_12% by weight B2〇3, 9-15% by weight A1 〇3 8-15 Weight MgO, 〇-4% by weight 158854.doc - 24- 201217295 0-1% by weight F2〇3, 0-1% by weight F2, 0-2% by weight Ti〇2 and a total of 0-5% by weight of other ingredients. In some embodiments, the composite of the present invention suitable for wind energy applications comprises a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein at least one of the plurality of glass fibers comprises a glass composition, The glass composition comprises the following components: 53 · 5 - 77 weight 0 / 〇

Si〇2、4.5-14.5 重量 % B2〇3、4.5-18.5 重量 % Al2〇3、4-12.5 重量% MgO、0-10.5重量 % CaO、0-4 重量。/〇 Li2〇、〇_2 重 量 % Na2〇、〇-1 重量 % K20、0-1 重量 % F203、〇-2 重量 % F2、0-2重量% Ti〇2及總計0-5重量%其他成份。在其他實 施例中,本發明之航空複合物可包含聚合物樹脂及配置於 該聚合物樹脂中之複數根玻璃纖維,其中該複數根玻璃纖 維中之至少一者由本文所揭示作為本發明之一部分之其他 玻璃組合物中之一者形成。 在一些實施例中,適用於風能應用之本發明複合物包含 聚合物樹脂及配置於該聚合物樹脂中之至少—根如本文所 揭示之玻璃纖維股。在一些實施例中,適用於風能應用之 本發明複合物包含聚合物樹脂及配置於該聚合物樹脂中之 包含至少一根如本文所揭示玻璃纖維股之粗紗之至少一部 分。在其他實施例中,適用於風能應用之本發明複合物包 含聚合物樹脂及配置於該聚合物樹脂中之至少—根如本文 所揭示之紗線。在又一些實施例中,適用於風能應用之本 發明複合物包含聚合物樹脂及配置於該聚合物樹脂中之至 少一個如本文所揭示之織物。在一些實施例中,適用於風 能應用之本發明複合物包含至少一根包含至少一根如本文 158854.doc -25· 201217295 所揭示之玻璃纖維股的緯紗及至少一根包含至少一根如本 文所揭示之玻璃纖維股的經紗。 適用於風能應用之本發明複合物可包含各種聚合物樹 脂’此視預期性質及應用而定。在包含適用於風能應用之 複合物之本發明一些實施例中,聚合物樹脂包含環氧樹 脂。在包含適用於風能應用之複合物之本發明其他實施例 中’ t合物樹脂可包含聚酯樹脂、乙烯基酯、熱固性聚胺 基甲酸酯或聚雙環戊二稀樹脂。 本發明之一些實施例係關於壓層物。本發明之壓層物可 包含經組合以形成壓層物之複數個片狀層。在一些實施例 中’本發明之壓層物包含至少一個包含如本文所述複合物 之層。在一些實施例中,本發明之壓層物包含至少一個包 3複合物之層’該複合物包含聚合物樹脂及配置於該聚合 物樹脂中之複數根玻璃纖維,其中該複數根玻璃纖維中之 至少一者包含玻璃組合物’該玻璃組合物包含以下組份: 60-68重量 % Si〇2、7-12重量% b2〇3、9-15 重量 % A1203、 8-15重量 % Mg〇、〇_4重量。/〇 Ca〇、〇_2重量 % Li2〇、ο」重 里 /〇 Na2〇、〇_ι 重量 〇/〇 Κ2〇、〇]重量 % F2〇3、〇1 重量 % F2、0-2重量% Ti〇2及總計〇_5重量%其他成份。在一些實 細*例中’本發明之壓層物包含至少一個包含複合物之層, 3玄複合物包含聚合物樹脂及配置於該聚合物樹脂中之複數 根玻璃纖維,其中該複數根玻璃纖維中之至少一者包含玻 璃組合物’該玻璃組合物包含以下組份:53.5-77重量%Si〇2, 4.5-14.5 wt% B2〇3, 4.5-18.5 wt% Al2〇3, 4-12.5 wt% MgO, 0-10.5 wt% CaO, 0-4 wt. /〇Li2〇,〇_2 wt% Na2〇,〇-1 wt% K20, 0-1 wt% F203, 〇-2 wt% F2, 0-2 wt% Ti〇2 and total 0-5 wt% other Ingredients. In other embodiments, the aerospace composite of the present invention may comprise a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein at least one of the plurality of glass fibers is disclosed herein as the present invention. One of a portion of the other glass compositions is formed. In some embodiments, the composite of the present invention suitable for use in wind energy applications comprises a polymeric resin and at least one of the glass fiber strands as disclosed herein disposed in the polymeric resin. In some embodiments, the composite of the invention suitable for use in wind energy applications comprises a polymeric resin and at least a portion of the roving comprising at least one glass fiber strand as disclosed herein disposed in the polymeric resin. In other embodiments, the composite of the invention suitable for use in wind energy applications comprises a polymer resin and at least one of the yarns disposed therein as defined herein. In still other embodiments, the composite of the present invention suitable for use in wind energy applications comprises a polymeric resin and at least one fabric as disclosed herein disposed in the polymeric resin. In some embodiments, the composite of the present invention suitable for use in wind energy applications comprises at least one weft yarn comprising at least one fiberglass strand as disclosed in 158854.doc -25 201217295 and at least one comprising at least one such as The warp yarns of the glass fiber strands disclosed herein. The composites of the invention suitable for use in wind energy applications may comprise a variety of polymeric resins' depending on the intended properties and application. In some embodiments of the invention comprising a composite suitable for wind energy applications, the polymeric resin comprises an epoxy resin. In other embodiments of the invention comprising a composite suitable for wind energy applications, the t-compound resin may comprise a polyester resin, a vinyl ester, a thermosetting polyurethane or a polybiscyclopentadiene resin. Some embodiments of the invention relate to laminates. The laminate of the present invention may comprise a plurality of lamellar layers that are combined to form a laminate. In some embodiments the laminate of the present invention comprises at least one layer comprising a composite as described herein. In some embodiments, the laminate of the present invention comprises at least one layer of a package 3 composite. The composite comprises a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein the plurality of glass fibers are At least one of the glass compositions comprises a glass composition comprising the following components: 60-68 wt% Si〇2, 7-12 wt% b2〇3, 9-15 wt% A1203, 8-15 wt% Mg〇 , 〇 _4 weight. /〇Ca〇,〇_2wt% Li2〇, ο”重里/〇Na2〇,〇_ι Weight〇/〇Κ2〇,〇]wt% F2〇3,〇1 wt% F2, 0-2% by weight Ti〇2 and total 〇 5% by weight of other ingredients. In some practical examples, the laminate of the present invention comprises at least one layer comprising a composite, and the 3 meta-complex comprises a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein the plurality of glass fibers At least one of the fibers comprises a glass composition. The glass composition comprises the following components: 53.5-77 wt%

Si〇2、4.5-14.5 重量% B2〇3、4.5-18.5重量 % Al2〇3、4-12.5 158854.doc •26- 201217295 重量 % MgO、0-10.5 重量 % CaO、0-4 重量 % U2〇、〇_2 重 量 % Na20、0-1 重量 % K20、0-1 重量 % F2〇3、0-2 重量 % F2、0-2重量% Ti〇2及總計0-5重量%其他成份。在其他實 施例中’本發明之壓層物可包含至少一個包含複合物之 層’該複合物包含聚合物樹脂及配置於該聚合物樹脂中之 複數根玻璃纖維,其中該複數根玻璃纖維中之至少一者由 本文所揭示作為本發明之一部分之其他玻璃組合物中之一 者形成》 在一些實施例中,本發明之壓層物包含複合物,其包含 聚合物樹脂及配置於該聚合物樹脂中之至少一根如本文所 揭示之玻璃纖維股。在一些實施例中,本發明之壓層物包 含聚合物樹脂及配置於該聚合物樹脂中之包含至少一根如 本文所揭示玻璃纖維股之粗紗之至少一部分。在其他實施 例中,本發明之壓層物包含複合物,其包含聚合物樹脂及 配置於該聚合物樹脂中之至少一根如本文所揭示之紗線。 在又一些實施例中,本發明之壓層物包含複合物,其包含 聚合物樹脂及配置於該聚合物樹脂中之至少一個如本文所 揭不之織物。在-些實施例中,本發明之壓層物包含至少 根包3至;一根如本文所揭示之玻璃纖維股的緯紗及至 ^根匕3至)一根如本文所揭示之玻璃纖維股的經紗。 本發明之壓層物可包含各種聚合物樹脂,此視預期性質 用而疋。在包含壓層物之本發明一些實施例中,聚合 物树脂包含環氧樹脂。在包含複合物之本發明其他實施例 中,聚合物樹脂可包含聚乙烯、聚丙烯、聚醯胺、聚醯亞Si〇2, 4.5-14.5 wt% B2〇3, 4.5-18.5 wt% Al2〇3, 4-12.5 158854.doc •26- 201217295 wt% MgO, 0-10.5 wt% CaO, 0-4 wt% U2〇 〇_2 wt% Na20, 0-1 wt% K20, 0-1 wt% F2〇3, 0-2 wt% F2, 0-2 wt% Ti〇2 and a total of 0-5 wt% of other components. In other embodiments, 'the laminate of the present invention may comprise at least one layer comprising a composite' comprising a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein the plurality of glass fibers are At least one of the other glass compositions disclosed herein as part of the present invention is formed. In some embodiments, the laminate of the present invention comprises a composite comprising a polymeric resin and disposed in the polymerization. At least one of the resin resins is a glass fiber strand as disclosed herein. In some embodiments, the laminate of the present invention comprises a polymeric resin and at least a portion of the roving comprising at least one glass fiber strand as disclosed herein disposed in the polymeric resin. In other embodiments, the laminate of the present invention comprises a composite comprising a polymeric resin and at least one yarn as disclosed herein disposed in the polymeric resin. In still other embodiments, the laminate of the present invention comprises a composite comprising a polymeric resin and at least one fabric disposed in the polymeric resin as disclosed herein. In some embodiments, the laminate of the present invention comprises at least a root package 3 to; a weft yarn of a glass fiber strand as disclosed herein and a glass fiber strand as disclosed herein. Warp. The laminate of the present invention may comprise various polymeric resins which are used depending on the intended properties. In some embodiments of the invention comprising a laminate, the polymer resin comprises an epoxy resin. In other embodiments of the invention comprising a composite, the polymeric resin may comprise polyethylene, polypropylene, polyamine, polyphthalamide

S 158854.doc -27· 201217295 胺、聚對苯二甲酸丁二醋、聚碳酸醋、熱塑性聚胺基甲酸 酯、酚醛樹脂、聚酯、乙烯基酯、聚雙環戊二烯、聚苯 硫、聚醚謎酮、氰酸醋、雙-馬來醯亞胺及熱固性聚胺基 曱酸酯樹脂。 本發明之一些實施例係關於預浸材。本發明之預浸材可 包含聚合物樹脂及至少一根如本文所揭示之玻璃纖維股。 在一些實施例中,本發明之預浸材包含聚合物樹脂及與該 聚合物樹脂接觸之複數根玻璃纖維,其中該複數根玻璃纖 維中之至少一者包含玻璃組合物,該玻璃組合物包含以下 組份:60-68重量 % Si02、7-12重量% B2〇3、9-15 重量 % Al2〇3、8-15 重量 % MgO、0-4 重量 % CaO、0-2 重量 % Li20、0-1重量% Na20、0-1重量 °/〇 K20、0-1重量% F203、 0-1重量% F2、0-2重量% Ti02及總計0-5重量%其他成份。 在一些實施例中’本發明之預浸材包含聚合物樹脂及與該 聚合物樹脂接觸之複數根玻璃纖維,其中該複數根玻璃纖 維中之至少一者包含玻璃組合物,該玻璃組合物包含以下 組份:53.5-77重量 % Si〇2、4.5-14.5 重量 % B203、4.5-18.5 重量%八12〇3、4-12.5重量%]^80、0-10.5重量%€&0、〇_4 重量% Li2〇、〇_2重量% Na2〇、〇1重量% κ2〇、〇1重量% F2〇3、0-2重量% F2、〇_2重量% Ti〇2及總計〇·5重量%其他 成份。在其他實施例中,本發明之預浸材可包含聚合物樹 月曰及與°亥聚合物樹脂接觸之複數根玻璃纖維,其中該複數 根玻璃纖維中之至少—者由本文所揭示作為本發明之—部 分之其他玻璃組合物中之一者形成。 158854.doc •28· 201217295 在一些實施例中’本發明之預浸材包含聚合物樹脂及與 该聚合物樹脂接觸之至少一根如本文所揭示之玻璃纖維 股。在一些實施例中,本發明之預浸材包含聚合物樹脂及 配置於該聚合物樹脂中之包含至少一根如本文所揭示玻璃 纖維股之粗紗之至少一部分。在其他實施例中,本發明之 預浸材包含聚合物樹脂及與該聚合物樹脂接觸之至少一根 如本文所揭示之紗線。在又一些實施例中,本發明之預浸 材包含聚合物樹脂及與該聚合物樹脂接觸之至少一個如本 文所揭示之織物。在一些實施例中,本發明之預浸材包含 至少一根包含至少一根如本文所揭示之玻璃纖維股的緯紗 及至少一根包含至少一根如本文所揭示之玻璃纖維股的經 紗。 本發明之預浸材可包含各種聚合物樹脂,此視預期性質 及應用而定。在包含預浸材之本發明一些實施例中,聚合 物樹脂包含環氧樹脂。在包含預浸材之本發明其他實施例 中,聚合物樹脂可包含聚乙烯、聚丙烯、聚醯胺、聚醯亞 胺、聚對笨二甲酸丁二酯、聚碳酸酯、熱塑性聚胺基曱酸 酯、酚醛樹脂、聚酯、乙烯基酯、聚雙環戊二烯、聚苯 硫 '聚醚醚酮、氰酸酯、雙_馬來醯亞胺及熱固性聚胺基 甲酸酯樹脂。 在本發明之一些實施例中,可將預浸材納入其他產品 中。舉例而言,在一些實施例中,可將本發明之預浸材納 入纖維-金屬壓層物中。將本發明之預浸材納入纖維-金屬 壓層物中可甚為有利,此乃因在一些實施例中,相對於可 s 158854.doc -29- 201217295 月b使用之金屬片(例如,鋁合金片卜該預浸材可具有極佳 之止裂性質及比重。吾人熟知一些纖維-金屬壓層物(例如 =LARE及ARALL),且可容易地將本發明之預浸材納入彼 等、構中。已研發諸如GLARE(「玻璃壓層物叙強化環氧 树知」)及ARALL(基於芳族聚醯胺纖維之纖維-金屬壓層 物)等纖維-金屬壓層物作為用於航天應用之輕質機身材 料,其中GLARE通常用於機身應用且ARALL通常用於機 翼應用。傳統上藉由使玻璃纖維/環氧預浸材(單向或雙軸) 與經預處理之鋁箔(即,0.2-0.4 mm厚2024 T3箔,使用專 用製程钱刻以增強對複合物層之黏著)交替來構造glare 纖維-金屬壓層物。此等層壓物結構可廣泛應用於飛機結 構中,此係由於在應力集中(例如,孔、鉚釘、邊緣)存在 下其具有極佳之疲勞性能、減小之腐蝕速率及低裂紋擴展 特性。該等壓層物通常在高壓釜或壓機中在熱及壓力下模 製。GLARE纖維-金屬壓層物之實例可納入3層鋁及2層雙 軸複合物且有時稱為GLARE 3/2壓層物。亦可存在納入4 層銘及3層複合物、或5層紹及4層複合物之實施例。 本發明之預浸材可作為該等產品中目前所用玻璃纖維預 浸材之替代品納入GLARE及ARALL纖維-金屬壓層物(或其 他纖維-金屬壓層物)中。因此,纖維 '金屬壓層物可包含本 發明一些實施例之預浸材、以黏著方式固定至該預浸材之 一個表面之第一金屬片及以黏著方式固定至該預浸材之第 二表面之第二金屬片,以使該預浸材定位於該兩個金屬片 之間。在一些實施例中,多層預浸材可以諸如以下方式納 158854.doc •30· 201217295 入:3/2佈置(兩個預浸材層以金屬/預浸材/金屬/預浸材/金 屬佈置介於三個金屬片之間)、4/3佈置(三個預浸材層以金 屬/預浸材/金屬/預浸材/金屬/預浸材/金屬佈置介於四個金 屬片之間)、佈置(四個預浸材層以金屬/預浸材/金屬/預 浸材/金屬/預浸材/金屬/預浸材/金屬佈置介於五個金屬片 之間)或其他佈置。在一些實施例中,金屬片可包含鋁或 其他常用於纖維-金屬壓層物中之金屬。在一此實施例 中,用於預浸材之聚合物樹脂包含環氧樹脂。在一些實施 例中’如熟習此項技術者已知針對受控結合線厚度使用黏 著膜將預浸材以黏著方式固定至金屬片。在一些實施例 T,由於預浸材所用聚合物樹脂(例如,環氧樹脂)可將預 浸材黏著至金屬片,故無需單獨黏著劑。 本發明之一些實施例係關於天線罩。天線罩係雷達殼體 或結構外殼,其通常使用提供低介電常數之材料構建以最 ^ 7到達/來自雷達之信號反射。高成本纖維(例如石英及 芳族聚醯胺)以及高強度玻璃纖維與各種樹脂系統之組合 已成功地用於製造天線罩。除雷達透明度要求以外,用: 天線罩之材料較佳提供高剛度/強度以及極佳之耐久性特 性以抵抗環境負擔(風、雪、雨、冰電、波動溫度及UV降 格)。本發明一些實施例之玻璃纖維在1 MHz下可具有53 之"電常數,但高於石英(約3.5),低於E_玻璃(在1 MHz下 6.3-6.6)且與s_2玻璃相當(在1 MHz下5 5句使得其係用 於天線罩應用之適宜玻璃纖維。 在一些實施例中,本發明之天線罩包含聚合物樹脂及配 158854.doc -31- 201217295 置於該聚合物樹脂中之複數根玻璃纖維,其中該複數根玻 璃纖維中之至少一者包含玻璃組合物,該玻璃組合物包含 以下組份:60-68重量%8丨〇2、7-12重量%82〇3'9-15重量 % A1203、8-15 重量 % MgO ' 0-4 重量 % CaO、0-2 重量 % Li20、0-1 重量❶/。Na20、〇-1 重量% K20、0-1重量% F203、 0-1重量% Fa、0-2重量。/。Ti02及總計0-5重量%其他成份。 在一些實施例中,本發明之天線罩包含聚合物樹脂及配置 於該聚合物樹脂中之複數根玻璃纖維,其中該複數根玻璃 纖維中之至少一者包含玻璃組合物,該玻璃組合物包含以 下組份:53.5-77 重量 % Si02、4.5-14.5 重量 % B2〇3、4.5_ 18.5 重量 % Al2〇3、4-12.5 重量 % MgO、0-10.5 重量 % CaO、0-4 重量 % Li20、0-2 重量 % Na20、0-1 重量 % K20、 0-1重量% F203、0-2重量% F2、0-2重量% Ti02及總計0-5 重量%其他成份。在其他實施例中,本發明之天線罩可包 含聚合物樹脂及配置於該聚合物樹脂中之複數根玻璃纖 維’其中該複數根玻璃纖維中之至少一者由本文所揭示作 為本發明之一部分之其他玻璃組合物中之一者形成。 在一些實施例中,本發明之天線罩包含雷達殼體或結構 外破,其包含聚合物樹脂及配置於該聚合物樹脂中之至少 一根如本文所揭示之玻璃纖維股。在一些實施例中,本發 明之天線罩包含聚合物樹脂及配置於該聚合物樹脂中之包 含至少一根如本文所揭示玻璃纖維股之粗紗之至少一部 分。在其他實施例中,本發明之天線罩包含聚合物樹脂及 配置於該聚合物樹脂中之至少一根如本文所揭示之紗線。 158854.doc -32- 201217295 在又一些實施例中,本發明之天線罩包含聚合物樹脂及配 置於該聚合物樹脂中之至少一個如本文所揭示之織物。在 一些實施例中,本發明之天線罩包含至少一根包含至少一 根如本文所揭示之玻璃纖維股的緯紗及至少一根包含至少 一根如本文所揭示之玻璃纖維股的經紗。 本發明之天線罩可包含各種聚合物樹脂,此視預期性質 及應用而定。在關於天線罩之本發明一些實施例中,聚合 物樹脂可包含環氧樹脂、酚系樹脂、聚乙烯、聚丙烯、聚 醯胺、聚醯亞胺、聚對苯二甲酸丁二酯、聚碳酸酯、熱塑 性聚胺基甲酸酯、酚系樹脂、聚酯、乙烯基酯、聚雙環戊 二烯、聚苯硫、聚醚醚酮、氰酸酯、雙_馬來醯亞胺及熱 固性聚胺基甲酸酯樹脂。 可用於本發明之玻璃纖維可藉由熟習此項技術者已知之 任一適宜方法來製備,例如但不限於上文所述之方法。此 外,可使用熟習此項技術者已知之任一適宜方法將主要上 漿組合物施加至玻璃纖維。在一些實施例中,可在形成玻 璃纖維後立即施加上漿組合物。上漿組合物可包含熟習此 項技術者已知用於強化應用之任一適宜上漿組合物。在一 些實施例中’上漿組合物不含澱粉_油上漿組合物。在包 含不含殺粉-油上漿組合物之上漿組合物之本發明一些實 施例中’在將纖維或股用於織造應用之前,無需進一步用 漿紗組合物處理經上漿玻璃纖維或玻璃纖維股。在其他包 a不含殿粉-油上漿組合物之上漿組合物之實施例中,在 將纖維或股用於織造應用之前,可視情況進一步用漿紗組S 158854.doc -27· 201217295 Amine, polybutylene terephthalate, polycarbonate, thermoplastic polyurethane, phenolic resin, polyester, vinyl ester, polydicyclopentadiene, polyphenylene sulfide , polyether ketone, cyanate vinegar, bis-maleimide and thermosetting polyamino phthalate resin. Some embodiments of the invention relate to prepregs. The prepreg of the present invention may comprise a polymeric resin and at least one glass fiber strand as disclosed herein. In some embodiments, the prepreg of the present invention comprises a polymer resin and a plurality of glass fibers in contact with the polymer resin, wherein at least one of the plurality of glass fibers comprises a glass composition, the glass composition comprising The following components: 60-68% by weight Si02, 7-12% by weight B2〇3, 9-15% by weight Al2〇3, 8-15% by weight MgO, 0-4% by weight CaO, 0-2% by weight Li20, 0-1% by weight Na20, 0-1 weight °/〇K20, 0-1% by weight F203, 0-1% by weight F2, 0-2% by weight Ti02 and a total of 0-5% by weight of other components. In some embodiments, the prepreg of the present invention comprises a polymer resin and a plurality of glass fibers in contact with the polymer resin, wherein at least one of the plurality of glass fibers comprises a glass composition, the glass composition comprising The following components: 53.5-77 wt% Si〇2, 4.5-14.5 wt% B203, 4.5-18.5 wt% 八12〇3, 4-12.5 wt%]^80, 0-10.5 wt% €&0, 〇 _4% by weight Li2〇, 〇_2% by weight Na2〇, 〇1% by weight κ2〇, 〇1% by weight F2〇3, 0-2% by weight F2, 〇_2% by weight Ti〇2 and total 〇·5 Weight% other ingredients. In other embodiments, the prepreg of the present invention may comprise a polymer tree and a plurality of glass fibers in contact with the polymer resin, wherein at least one of the plurality of glass fibers is disclosed herein. One of the other glass compositions of the invention is formed. 158854.doc • 28· 201217295 In some embodiments the prepreg of the present invention comprises a polymeric resin and at least one glass fiber strand as disclosed herein in contact with the polymeric resin. In some embodiments, the prepreg of the present invention comprises a polymeric resin and at least a portion of the roving comprising at least one glass fiber strand as disclosed herein disposed in the polymeric resin. In other embodiments, the prepreg of the present invention comprises a polymeric resin and at least one yarn as disclosed herein in contact with the polymeric resin. In still other embodiments, the prepreg of the present invention comprises a polymeric resin and at least one fabric as disclosed herein in contact with the polymeric resin. In some embodiments, the prepreg of the present invention comprises at least one weft comprising at least one glass fiber strand as disclosed herein and at least one warp yarn comprising at least one glass fiber strand as disclosed herein. The prepreg of the present invention may comprise various polymeric resins depending on the intended properties and application. In some embodiments of the invention comprising a prepreg, the polymeric resin comprises an epoxy resin. In other embodiments of the invention comprising a prepreg, the polymeric resin may comprise polyethylene, polypropylene, polyamido, polyimide, polybutylene dimerate, polycarbonate, thermoplastic polyamine Phthalate esters, phenolic resins, polyesters, vinyl esters, polydicyclopentadiene, polyphenylene sulfide 'polyetheretherketones, cyanate esters, bis-maleimide and thermosetting polyurethane resins. In some embodiments of the invention, the prepreg can be incorporated into other products. For example, in some embodiments, the prepreg of the present invention can be incorporated into a fiber-metal laminate. It may be advantageous to incorporate the prepreg of the present invention into a fiber-metal laminate, as in some embodiments, a metal sheet (e.g., aluminum) that is used with respect to s 158854.doc -29-201217295 b Alloy sheet The prepreg can have excellent crack arresting properties and specific gravity. Some fiber-metal laminates (such as =LARE and ARALL) are well known, and the prepreg of the present invention can be easily incorporated into them. In the construction, fiber-metal laminates such as GLARE ("glass laminates") and ARALL (fiber-metal laminates based on aromatic polyamide fibers) have been developed for use in aerospace applications. Lightweight body materials for applications where GLARE is typically used for airframe applications and ARALL is typically used for wing applications. Traditionally by using fiberglass/epoxy prepregs (unidirectional or biaxial) with pretreated Aluminum foil (ie, 0.2-0.4 mm thick 2024 T3 foil, using a special process to enhance adhesion to the composite layer) alternately to construct glare fiber-metal laminates. These laminate structures can be widely used in aircraft structures. In this case, due to stress concentration (for example, holes, riveting , edge) has excellent fatigue properties, reduced corrosion rate and low crack propagation characteristics. The laminates are usually molded under heat and pressure in an autoclave or press. GLARE fiber-metal pressure Examples of layers can be incorporated into 3 layers of aluminum and 2 layers of biaxial composites and are sometimes referred to as GLARE 3/2 laminates. There may also be 4 layers of 3 and 3 layers of composites, or 5 layers of layers and 4 layers of composites. Examples of the present invention. The prepreg of the present invention can be incorporated into GLARE and ARALL fiber-metal laminates (or other fiber-metal laminates) as a substitute for the currently used glass fiber prepreg in such products. The fiber 'metal laminate may comprise a prepreg according to some embodiments of the invention, a first metal sheet adhesively attached to one surface of the prepreg, and an adhesively fixed to the second surface of the prepreg a second metal sheet to position the prepreg between the two metal sheets. In some embodiments, the multilayer prepreg can be 158854.doc • 30· 201217295 into: 3/2 arrangement (Two prepreg layers are metal/prepreg/metal/pre-dip) / metal arrangement between three metal sheets), 4/3 arrangement (three prepreg layers with metal / prepreg / metal / prepreg / metal / prepreg / metal arrangement between four metals Between sheets), arrangement (four prepreg layers in metal/prepreg/metal/prepreg/metal/prepreg/metal/prepreg/metal arrangement between five metal sheets) or Other arrangements. In some embodiments, the metal sheet may comprise aluminum or other metal commonly used in fiber-metal laminates. In one embodiment, the polymer resin used in the prepreg comprises an epoxy resin. In some embodiments, the prepreg is adhesively secured to the metal sheet using an adhesive film for controlled bond line thickness as is known to those skilled in the art. In some embodiments T, since the prepreg is polymerized with a polymer resin (e.g., epoxy) to adhere the prepreg to the metal sheet, a separate adhesive is not required. Some embodiments of the invention relate to radomes. The radome is a radar housing or structural housing that is typically constructed using a material that provides a low dielectric constant to reflect at most 7 signals from/from the radar. The combination of high cost fibers (e.g., quartz and aromatic polyamides) and high strength glass fibers with various resin systems has been successfully used to make radomes. In addition to radar transparency requirements, the radome material preferably provides high stiffness/strength and excellent durability to withstand environmental burdens (wind, snow, rain, ice, fluctuating temperature, and UV degradation). The glass fibers of some embodiments of the present invention may have a "electrical constant at 53 MHz, but higher than quartz (about 3.5), lower than E-glass (6.3-6.6 at 1 MHz) and comparable to s_2 glass ( 5 5 at 1 MHz makes it suitable for fiberglass applications for radome applications. In some embodiments, the radome of the present invention comprises a polymer resin and is provided with a polymer resin 158854.doc -31 - 201217295 a plurality of glass fibers, wherein at least one of the plurality of glass fibers comprises a glass composition comprising the following components: 60-68 wt% 8丨〇2, 7-12 wt% 82〇3 '9-15% by weight A1203, 8-15% by weight MgO' 0-4% by weight CaO, 0-2% by weight Li20, 0-1 weight ❶/. Na20, 〇-1% by weight K20, 0-1% by weight F203, 0-1% by weight Fa, 0-2% by weight. Ti02 and a total of 0-5 wt% of other components. In some embodiments, the radome of the present invention comprises a polymer resin and is disposed in the polymer resin. a plurality of glass fibers, wherein at least one of the plurality of glass fibers comprises a glass composition, the glass combination The composition comprises the following components: 53.5-77 wt% Si02, 4.5-14.5 wt% B2〇3, 4.5_ 18.5 wt% Al2〇3, 4-12.5 wt% MgO, 0-10.5 wt% CaO, 0-4 wt% Li20, 0-2 wt% Na20, 0-1 wt% K20, 0-1 wt% F203, 0-2 wt% F2, 0-2 wt% Ti02 and a total of 0-5 wt% other components. In other examples The radome of the present invention may comprise a polymer resin and a plurality of glass fibers disposed in the polymer resin, wherein at least one of the plurality of glass fibers is other glass combinations disclosed herein as part of the present invention. In some embodiments, the radome of the present invention comprises a radar housing or structural rupture comprising a polymer resin and at least one glass disposed therein as disclosed herein Fiber strands. In some embodiments, the radome of the present invention comprises a polymer resin and at least a portion of the rovings comprising at least one glass fiber strand as disclosed herein disposed in the polymer resin. In other embodiments, This hair The radome comprises a polymer resin and at least one yarn as disclosed herein disposed in the polymer resin. 158854.doc -32- 201217295 In still other embodiments, the radome of the present invention comprises a polymer resin And at least one fabric as disclosed herein disposed in the polymeric resin. In some embodiments, the radome of the present invention comprises at least one weft yarn comprising at least one glass fiber strand as disclosed herein and at least one The root comprises at least one warp yarn of a fiberglass strand as disclosed herein. The radome of the present invention may comprise a variety of polymeric resins depending on the intended properties and application. In some embodiments of the invention relating to a radome, the polymeric resin may comprise an epoxy resin, a phenolic resin, polyethylene, polypropylene, polyamine, polyimide, polybutylene terephthalate, poly Carbonates, thermoplastic polyurethanes, phenolic resins, polyesters, vinyl esters, polydicyclopentadiene, polyphenylene sulfide, polyetheretherketone, cyanate esters, bis-maleimide and thermosetting Polyurethane resin. Glass fibers useful in the present invention can be prepared by any suitable method known to those skilled in the art, such as, but not limited to, the methods described above. In addition, the primary sizing composition can be applied to the glass fibers using any suitable method known to those skilled in the art. In some embodiments, the sizing composition can be applied immediately after the formation of the glass fibers. The sizing composition may comprise any suitable sizing composition known to those skilled in the art for use in intensive applications. In some embodiments, the sizing composition is free of starch _ oil sizing composition. In some embodiments of the invention comprising a slurry composition that does not contain a powdered-oil sizing composition, 'the sizing composition is not required to be further treated with a sizing composition before the fibers or strands are used in a weaving application. Glass fiber strands. In other embodiments in which the package a is free of the powder-oil sizing composition, the sizing group may be further used before the fiber or strand is used for the weaving application.

S 158854.doc •33· 201217295 合物處理經上漿玻璃纖維或玻璃纖維股。在包含主要上漿 、且σ物之本發明一些貫施例中,上漿組合物可包含澱粉_ 油上漿組5物。在包含殿粉_油上漿組合物之本發明一些 貫施例巾ϋ可自纟i少—根經上聚玻璃纖維或玻璃纖 維股形成之織物去除澱粉_油上漿組合物。在一些實施例 中,可使用熟習此項技術者已知之任一適宜方法自織物去 除澱粉·油漿液’例如但不限於熱清潔。在包含已去除澱 粉-油上漿組合物之織物之本發明實施例中,可用漆面塗 佈進一步處理本發明之織物。 本發明之玻璃纖維股可藉由熟習此項技術者已知之任一 適宜方法來製備。本發明之玻璃纖維織物可通常藉由熟習 此項技術者已知之任一適宜方法來製備,例如但不限於使 、’斧、v(weft yarn)(亦稱為「緯紗(fiU yarn)」)交織於複數根 經紗中。I亥交織可藉由以下方式達《:以大致平行平面陣 列將經紗定位於織機上’且然後藉由使緯紗以預定重複圖 案上下來回穿過經紗將緯紗織入經紗中。所用圖案取決於 預期織物式樣。 .經紗通常可使用熟習此項技術者已知之技術來製備。通 常藉由拉細來自套管或紡紗機之複數個溶融玻璃流來形成 Λ 'y然後,可將上漿組合物施加至個別玻璃纖維且可將 纖維聚集在-起以形成股。隨後可藉由經由撚機將股轉移 至筒管將股加工成紗線。在此轉移期間,可對該等股加撚 以幫助將纖維束固持在一起。然後可將此等經加撚之股圍 繞筒管纏繞且將該等筒管可用於織造製程。 158854.doc •34- 201217295 通吊了使用熟習此項技術者已知之技術將經紗定位於織 機上。可借助織軸將經紗定位於織機上。織軸包含以基本 上平行佈置(亦稱為「經紗片」)圍繞圓柱形核心纏繞之特 定數量的經紗(亦稱為「末端」)。織軸製備可包含將多個 紗線卷裝(每一卷裝皆包含織軸所需末端數量之一部分)組 合成單一卷裝或織轴。舉例而言但本文不限於,利用 DE75紗線輸入之5〇英吋〇27 cm)寬778丨式樣織物通常需要 2868個末端。然而,用於形成織軸之習用設備不允許在— 個作業中將所有此等末端自筒管轉移至單一經軸。因此 可製造多個包含一部分數量所需末端之經轴(通常稱為 刀轴」)且然後組合以形成織軸。以類似於織軸之方 式刀軸可包括圓柱形核心,該圓柱形核心包含圍繞其纏 繞之複數根基本上平行經紗。儘管熟習此項技術者將認識 到刀軸可包含任—數量所需經紗以形成最終織軸,但通常 勿軸上所含末端之數量受整經機容量限制。對於7781式樣 織物’通常提供四個具有717個末端(每一末#皆為_5紗 線末端)之分軸,且當組合時提供經紗片所需2868個末 端’如上文所論述。 本發明之複合物可藉由熟習此項技術者已知之任—適宜 方法來製備,例如但不限於真空輔助樹脂灌注模製、擠出 複合、壓縮模製、樹脂轉移模製、長絲捲繞、預浸材/高 壓爸固化及拉擠成型。|發明之複合物可使用如熟習此項 技術者已知之該等模製技術來製備。具體而言,納入織造 玻璃纖維織物之本發明之複合物之實施例可使用熟習此項 158854.doc -35- 201217295 技術者已知用於製備該等複合物之技術來製備。 作為實例,本發明之一些複合物可使用真空辅助壓縮模 製來製備,該技術為熟習此項技術者熟知且簡略闡述於下 文中。如熟習此項技術已知,利用真空輔助壓縮模製將預 浸漬玻璃織物之堆疊置於壓機壓板上。在本發明之一些實 鉍例中,預浸潰玻璃織物之堆疊可包括一或多個已切割成 預期大小及形狀之如本文所述之本發明織物。在相應數量 層之堆疊作業完成後,閉合壓機並將壓板連接至真空幫浦 以使上壓板在織物堆疊上壓縮直至達到預期壓力。真空幫 助排出堆疊内之陷入空氣並使得經模製壓層物中之空隙量 減少。將壓板連接至真空幫浦後,則將壓板溫度升高至特 別針對所用樹脂之預定溫度設定以加速樹脂(例如,熱固 性樹脂)之轉化速率,並保持於彼溫度及壓力設定下直至 壓層物完全固化。此時,關閉加熱器並藉由水循環來冷卻 壓板直至其達到室溫。然後可打開壓板,並可自壓機取出 經模製壓層物。 作為另一實例,本發明之一些複合物可使用真空辅助樹 脂灌注技術來製備,如本文所進一步闡述。可將本發明玻 璃纖維織物之堆疊切割成預期大小並置於經聚矽氧釋放處 理之玻璃桌上。然後可用剝離板層覆蓋該堆疊,裝配流動 增強介質,並使用耐綸(nyl〇n)袋膜進行真空裝袋。然後, 可對所谓的「疊層」施加約27英吋Hg之真空壓力。可使用 熟習此項技#者已知用於彼特定樹脂之技術來製備擬用玻 璃纖維織物強化之聚合物樹脂。舉例而言,對於一些聚合 158854.docS 158854.doc •33· 201217295 The compound is treated with sizing fiberglass or fiberglass strands. In some embodiments of the invention comprising a primary sizing, and a sigma, the sizing composition may comprise a starch _ oil sizing group 5 . In some embodiments of the present invention comprising a powder-oil sizing composition, the starch-oil sizing composition can be removed from the fabric formed by the upper polyglass or glass fiber strands. In some embodiments, starch/oil slurry can be removed from the fabric using any suitable method known to those skilled in the art such as, but not limited to, thermal cleaning. In an embodiment of the invention comprising a fabric having a starch-oil sizing composition removed, the fabric of the present invention may be further treated with a lacquer finish. The glass fiber strands of the present invention can be prepared by any suitable method known to those skilled in the art. The glass fiber fabric of the present invention can be prepared generally by any suitable method known to those skilled in the art, such as, but not limited to, 'axe, v (weft yarn) (also known as "fiU yarn"). Interwoven in a plurality of warp yarns. The I-weaving can be achieved by "positioning the warp yarns on the loom in a substantially parallel plane array" and then weaving the weft yarns into the warp yarns by passing the weft yarns back and forth through the warp yarns in a predetermined repeating pattern. The pattern used depends on the desired fabric pattern. Warp yarns can generally be prepared using techniques known to those skilled in the art. The Λ'y is typically formed by drawing a plurality of molten glass streams from a casing or a spinning machine. The sizing composition can then be applied to individual glass fibers and the fibers can be gathered to form strands. The strands can then be processed into yarns by transferring the strands to the bobbin via a kneading machine. During this transfer, the strands may be twisted to help hold the bundles together. These twisted strands can then be wrapped around the bobbin and the bobbins can be used in the weaving process. 158854.doc •34- 201217295 The warp yarns were positioned on the loom using techniques known to those skilled in the art. The warp yarn can be positioned on the loom by means of a weaving shaft. The weaving shaft comprises a specific number of warp yarns (also referred to as "ends") wound around the cylindrical core in a substantially parallel arrangement (also referred to as "warp sheet"). The weaving shaft preparation may comprise combining a plurality of yarn packages (each of which includes a portion of the number of ends required for the weaving shaft) into a single package or weaving shaft. For example, but not limited herein, a 5 〇 吋〇 27 cm wide 778 丨 style fabric with a DE75 yarn input typically requires 2,868 ends. However, the conventional equipment used to form the weaving shaft does not allow all of these ends to be transferred from the bobbin to a single warp beam in one job. It is thus possible to manufacture a plurality of warp beams (generally referred to as knives) containing a portion of the desired end and then combine to form a woven shaft. A knife shaft in a manner similar to a weaving shaft may comprise a cylindrical core comprising a plurality of substantially parallel warp yarns wrapped around it. Although those skilled in the art will recognize that the arbor can contain any number of desired warp yarns to form the final woven shaft, it is generally not necessary to limit the number of ends contained on the shaft to the warping machine capacity. For the 7871 style fabric, it is generally provided with four sub-axes having 717 ends (each end being a _5 yarn end) and providing 2868 ends required for the warp sheets when combined' as discussed above. The composite of the present invention can be prepared by any suitable method known to those skilled in the art, such as, but not limited to, vacuum assisted resin infusion molding, extrusion compounding, compression molding, resin transfer molding, filament winding. , prepreg / high pressure dad curing and pultrusion. The inventive complexes can be prepared using such molding techniques as are known to those skilled in the art. In particular, embodiments of the composites of the present invention incorporating woven fiberglass fabrics can be prepared using techniques known to those skilled in the art for the preparation of such composites 158854.doc-35-201217295. As an example, some of the composites of the present invention can be prepared using vacuum assisted compression molding, which is well known to those skilled in the art and is briefly set forth below. As is well known in the art, a stack of pre-impregnated glass fabrics is placed on a press platen using vacuum assisted compression molding. In some embodiments of the invention, the stack of prepreg glass fabrics may comprise one or more fabrics of the invention as described herein that have been cut to the desired size and shape. After the stacking of the corresponding number of layers is completed, the press is closed and the platen is attached to the vacuum pump to compress the upper platen onto the fabric stack until the desired pressure is reached. The vacuum assists in escaping the trapped air within the stack and reducing the amount of voids in the molded laminate. After the pressure plate is attached to the vacuum pump, the platen temperature is raised to a predetermined temperature setting specifically for the resin used to accelerate the conversion rate of the resin (eg, thermosetting resin) and maintained at the temperature and pressure settings until the laminate Fully cured. At this point, the heater is turned off and the platen is cooled by water circulation until it reaches room temperature. The platen can then be opened and the molded laminate can be removed from the press. As another example, some of the composites of the present invention can be prepared using vacuum assisted resin infusion techniques, as further illustrated herein. The stack of glass fabrics of the present invention can be cut to the desired size and placed on a glass table that has been subjected to a polyoxygen oxide release treatment. The stack can then be covered with a release ply, assembled with flow enhancing media, and vacuum bagged using a nylon (nyl〇n) bag film. Then, a vacuum pressure of about 27 inches Hg can be applied to the so-called "lamination". The polymer resin to be reinforced with glass fiber fabric can be prepared using techniques known to those skilled in the art. For example, for some aggregations 158854.doc

S • 36 - 201217295 物樹脂而言’可將適當樹脂(例如,胺可固化環氧樹脂)與 適當固化劑(例如’用於胺可固化環氧樹脂之胺)以樹脂製 造商所推薦或熟習此項技術者已知之比例混合。然後可在 真空室中使組合樹脂脫氣30分鐘並灌注至織物預成型件中 直至織物堆疊實質上完全濕透。此時,可將該桌用熱毯 (設定為約45°C至50°C之溫度)覆蓋24小時。然後可將所得 剛性複合物脫模並在可程式化對流烘箱中在約25〇卞下後 固化4小時。然而’如熟習此項技術者已知,各種參數(例 如脫氣時間、加熱時間及後固化條件)可根據所用特定樹 月曰系統而有所變化’且熟習此項技術者瞭解如何根據特定 樹脂系統選擇該等參數。 本發明之壓層物可藉由熟習此項技術者已知之任何適宜 方式來製備’例如但不限於灌注。 本發明之預浸材可藉由熟習此項技術者已知之任何適宜 方式來製備,例如但不限於使玻璃纖維股、粗紗或織物通 過樹脂浴;使用基於溶劑之樹脂;或使用樹脂膜。 本發明之纖維-金屬壓層物可藉由熟習此項技術者已知 之任何適宜方式使用本發明之預浸材來製備。 本發明之天線罩可藉由熟習此項技術者已知之任何適宜 方式來製備。 如上文所述,本發明之―些實施例可包含複數根玻璃纖 維。適用於本發明之玻璃纖維可具有熟習此項技術者已知 之任適§直徑,此視預期應用而定。適用於本發明一些 實施例之玻璃纖具有約5 μιη至約13 μιη之直徑。適用於本S • 36 - 201217295 For the resin, 'appropriate resin (for example, amine curable epoxy resin) and appropriate curing agent (such as 'amine for amine curable epoxy resin') are recommended or familiar to the resin manufacturer. Mixes are known in the art. The combined resin can then be degassed in a vacuum chamber for 30 minutes and poured into the fabric preform until the fabric stack is substantially completely wet. At this time, the table can be covered with a thermal blanket (set to a temperature of about 45 ° C to 50 ° C) for 24 hours. The resulting rigid composite can then be demolded and cured in a programmable convection oven at about 25 Torr for 4 hours. However, as is known to those skilled in the art, various parameters (e.g., degassing time, heating time, and post-cure conditions) may vary depending on the particular tree-sand system used, and those skilled in the art will know how to base the particular resin. The system selects these parameters. The laminate of the present invention can be prepared by any suitable means known to those skilled in the art, such as, but not limited to, perfusion. The prepreg of the present invention can be prepared by any suitable means known to those skilled in the art, such as, but not limited to, passing a glass fiber strand, roving or fabric through a resin bath; using a solvent based resin; or using a resin film. The fiber-metal laminate of the present invention can be prepared by using the prepreg of the present invention in any suitable manner known to those skilled in the art. The radome of the present invention can be prepared by any suitable means known to those skilled in the art. As mentioned above, some embodiments of the invention may comprise a plurality of glass fibers. Glass fibers suitable for use in the present invention may have any suitable diameter known to those skilled in the art, depending on the intended application. Glass fibers suitable for use in some embodiments of the invention have a diameter of from about 5 μηη to about 13 μηη. Suitable for this

S 158854.doc -37- 201217295 發明其他實施例之玻璃纖維具有約5 μπι至7 μιη之直徑。 另外,適用於本發明之玻璃纖維及玻璃纖維股可包含亦 代表本發明實施例之各種玻璃組合物。該等玻璃纖維及玻 璃纖維股之一些實施例闡述於上文中且其他闡述於下文 中如上文所述,適用於本發明一些實施例之玻璃纖維或 玻璃纖維股中之一個實例包含玻璃組合物,該玻璃組合物 包含S 158854.doc -37- 201217295 The glass fibers of other embodiments of the invention have a diameter of from about 5 μm to 7 μm. Additionally, the glass fibers and glass fiber strands suitable for use in the present invention may comprise various glass compositions which also represent embodiments of the present invention. Some examples of such glass fibers and glass fiber strands are set forth above and others are described below. One example of a glass fiber or fiberglass strand suitable for use in some embodiments of the present invention comprises a glass composition, The glass composition comprises

Si〇2 60-68重量 % ; B2〇3 7-12重量% ; Al2〇3 9-15重量% ; Mg〇 8-15重量% ; CaO 〇-4重量% ; Li2〇 0-2重量% ; Na20 0-1重量% ; K2〇 0-1重量% ; Fe2〇3 0-1 重量 °/〇 ; f2 0 -1重量% ; Ti〇2 0-2重量% ;及 其他成份總計0-5重量0/〇。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含 Si〇2 60-68重量 % ; B2〇3 7-12重量% ; Al2〇3 9-15重量% ; 158854.doc • 38 - 201217295Si〇2 60-68% by weight; B2〇3 7-12% by weight; Al2〇3 9-15% by weight; Mg〇8-15% by weight; CaO〇-4% by weight; Li2〇0-2% by weight; Na20 0-1% by weight; K2〇0-1% by weight; Fe2〇3 0-1 weight °/〇; f2 0-1% by weight; Ti〇2 0-2% by weight; and other components totaling 0-5 weight 0/〇. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the invention comprises a glass composition comprising Si〇2 60-68 wt%; B2〇3 7-12 wt%; Al2〇3 9 -15% by weight; 158854.doc • 38 - 201217295

MgO 8 -1 5重量% ; CaO 0-4重量% ; Li20 >0-2重量% ; Na20 重量% ; K20 0 -1重量% ; Fe203 0-1重量% ; f2 〇_1重量% ; Ti02 〇_2重量% ;及 其他成份總計0-5重量〇/〇 ; 其中Li20含量大於Na2〇含量或Κ2〇含量。在其他實施例 中’ CaO含量為〇_3重量%。在又一些實施例中,“ο含量 為〇_2重量%。在-些實施例中,㈤含量為重量。/。。在 本發明之一些實施例中,Mg◦含量為8_13重量%。在其他 實施例中,MgO含量為9_12重量%。在—些實施例中, Τι〇2含量為0-1重量。在一些實施例中,b2〇3含量不超過 10重量%。在本發明之一些實施例中,八丨2〇3含量為914重 量%。在其他實施例中,Ah〇3含量為1〇_13重量%。在一 些實施例中,(LizO+NazO+K2。)含量小於2重量%。在一呰 實施例中’組合物含有0-1重量% BaO及0-2重量% ZnO。 在其他實施例令,組合物基本上不含BaO且基本上不含 ZnO。在一些實施例中’其他成份(若存在)以〇_2重量。/〇之 總量存在。在其他實施例中’其他成份(若存在)以^丨重量 %之總量存在。在一些實施例中,Li2〇含量為0.4-2.0重量 %。在其他包含0.4-2.0重量%之Li20含量之實施例中, 158854.doc •39- 201217295MgO 8 -1 5 wt%; CaO 0-4 wt%; Li20 > 0-2 wt%; Na20 wt%; K20 0 -1 wt%; Fe203 0-1 wt%; f2 〇_1 wt%; Ti02 〇_2% by weight; and other components total 0-5 wt〇/〇; wherein the Li20 content is greater than the Na2〇 content or the Κ2〇 content. In other embodiments the 'CaO content is 〇 _ 3% by weight. In still other embodiments, "the content is 〇_2% by weight. In some embodiments, the (f) content is by weight. In some embodiments of the invention, the Mg ◦ content is 8-13% by weight. In other embodiments, the MgO content is 9-12% by weight. In some embodiments, the Τι〇2 content is 0-1 by weight. In some embodiments, the b2〇3 content is no more than 10% by weight. In some of the present invention In the examples, the content of barley 2〇3 is 914% by weight. In other embodiments, the content of Ah〇3 is 1〇-13% by weight. In some embodiments, the content of (LizO+NazO+K2.) is less than 2 % by weight. In one embodiment, the composition contains 0-1% by weight of BaO and 0-2% by weight of ZnO. In other embodiments, the composition is substantially free of BaO and substantially free of ZnO. In some implementations In the example, 'other ingredients, if any, are present in a total amount of 〇_2 重量./〇. In other embodiments, 'other ingredients, if any, are present in a total amount of 丨% by weight. In some embodiments, The Li2 bismuth content is from 0.4 to 2.0% by weight. In other embodiments comprising from 0.4 to 2.0% by weight of Li20 content, 158854 .doc •39- 201217295

Li2〇含量大於(Na2〇+K2〇)含量。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含The content of Li2〇 is greater than the content of (Na2〇+K2〇). Another example of a glass fiber or fiberglass strand suitable for use in some embodiments of the invention comprises a glass composition comprising

Si02 60-68重量 % ; B2O3 7 -13重量% ; AI2O3 9-15重量% ; MgO 8-15重量% ; CaO 0-4重量% ; Li20 0-2重量% ; Na20 0-1重量% ; K20 0-1重量% ; Fe203 0-1重量% ; f2 0 -1重量% ;及 Ti02 0 - 2重量%。 在一些實施例中,玻璃組合物之特徵在於相對較低含量 的CaO,例如相當於約〇_4重量%之數量級。在又一些實施 例中,CaO含量可為約〇-3重量°/。之數量級。在一些實施例 中,MgO含量為CaO含量的兩倍(以重量%計)。本發明之 一些實施例可具有大於約6.0重量%2MgO含量,且在其他 實施例中MgO含量可大於約7.0重量%。適用於本發明一些 實施例之一些玻璃組合物之特徵可在於存在小於1.0重量% 之BaO。在僅存在痕量雜質量BaO之彼等實施例中,可稱 BaO含量不超過〇·〇5重量%。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 158854.doc •40- 201217295 一實例包含玻璃組合物,該玻璃組合物包含 Si02 60-68重量% ; B2O3 7-12重量% ; ai2o3 9-15重量% ; MgO 8-15重量% ; CaO 〇_4重量% ; U20 >0-2重量% ; Na20 0-1重量% ; k2o 0-1重量% ; Fe2〇3 0-1重量% ; f2 0-1重量% ; Ti〇2 0-2重量% ;及 其他成份總計0-5重量% ; 其中LiaO含量大於Na2〇含量或Κ2〇含量,且其中該等成份 經選擇以提供在1 MHz頻率下介電常數(Dk)小於6.7之玻 璃。在其他實施例中,該等成份經選擇以提供在1 MHz頻 率下介電常數(Dk)小於6之玻璃。在又一些實施例中,該 等成份經選擇以提供在1 MHz頻率下介電常數(Dk)小於5 8 之玻璃。在一些實施例中,該等成份經選擇以提供在i MHz頻率下介電常數(Dk)小於5.6之玻璃。 適用於本發明一些實施例之玻璃組合物之成份可基於預 期成型溫度(定義為黏度為1 〇〇〇泊時的溫度)及/或預期液相 溫度加以選擇。在一些實施例中,適用於本發明之玻璃纖 維或玻璃纖維股包含玻璃組合物,該玻璃組合物包含Si02 60-68% by weight; B2O3 7-13% by weight; AI2O3 9-15% by weight; MgO 8-15% by weight; CaO 0-4% by weight; Li20 0-2% by weight; Na20 0-1% by weight; K20 0-1% by weight; Fe203 0-1% by weight; f2 0-1% by weight; and Ti02 0-2% by weight. In some embodiments, the glass composition is characterized by a relatively low level of CaO, e.g., on the order of about 〇4% by weight. In still other embodiments, the CaO content can be about 〇 -3 weight % /. The order of magnitude. In some embodiments, the MgO content is twice (in % by weight) of the CaO content. Some embodiments of the invention may have a content of greater than about 6.0% by weight of 2MgO, and in other embodiments may have a MgO content of greater than about 7.0% by weight. Some of the glass compositions suitable for use in some embodiments of the invention may be characterized by the presence of less than 1.0% by weight of BaO. In the examples in which only the trace amount of the impurity BaO is present, the BaO content may not exceed 〇·〇5 wt%. Another example of a glass fiber or fiberglass strand suitable for use in some embodiments of the invention 158854.doc • 40-201217295 An example comprises a glass composition comprising SiO 60 60-68 wt%; B2O3 7-12 wt%; ai2o3 9-15% by weight; MgO 8-15% by weight; CaO 〇_4% by weight; U20 > 0-2% by weight; Na20 0-1% by weight; k2o 0-1% by weight; Fe2〇3 0-1 weight %; f2 0-1% by weight; Ti〇2 0-2% by weight; and other components totaling 0-5% by weight; wherein the LiaO content is greater than the Na2〇 content or the Κ2〇 content, and wherein the components are selected to provide Glass with a dielectric constant (Dk) less than 6.7 at 1 MHz. In other embodiments, the components are selected to provide a glass having a dielectric constant (Dk) of less than 6 at a frequency of 1 MHz. In still other embodiments, the components are selected to provide a glass having a dielectric constant (Dk) of less than 5 8 at a frequency of 1 MHz. In some embodiments, the components are selected to provide a glass having a dielectric constant (Dk) of less than 5.6 at an i MHz frequency. The composition of the glass composition suitable for use in some embodiments of the present invention can be selected based on the expected molding temperature (defined as the temperature at which the viscosity is 1 Torr) and/or the expected liquidus temperature. In some embodiments, glass fiber or glass fiber strands suitable for use in the present invention comprise a glass composition comprising

S 158854.doc 201217295S 158854.doc 201217295

Si02 B2O3 Al2〇3 MgO CaO L12O Na20 K2〇 Fe2〇3 F2 Ti〇2 60-68重量% ; 7- 12重量% ; 9-15重量% ; 8- 15重量% ; 0-4重量% ; >0-2重量% ; 0 -1重量% ; 0 -1重量% ; 0-1重量% ; 0-1重量% ; 0-2重量% ;及 其他成份總計〇_5重量% ; 其中LhO含量大於NhO含量或Κ2〇含量,且其中該等成份 經選擇以提供在1000泊黏度下不大於1370°c之成型溫度 TF。在其他實施例中,該等成份經選擇以提供在1〇〇〇泊黏 度下不大於1320C之成型溫度Tf。在又一些實施例中,該 等成份經選擇以提供在1〇〇〇泊黏度下不大於13〇〇°c之成型 溫度TF。在一些實施例中,該等成份經選擇以提供在丨〇〇〇 泊黏度下不大於1290°C之成型溫度TF。在一些實施例令, 該等成份經選擇以提供在1000泊黏度下不大於1 3 70°c之成 型溫度TF及低於該成型溫度至少55°C之液相溫度TL。在其 他實施例中,該等成份經選擇以提供在1〇〇〇泊黏度下不大 於1320°C之成型溫度TF及低於該成型溫度至少55°c之液相 溫度TL。在又一些實施例中,該等成份經選擇以提供在 •42- 158854.docSi02 B2O3 Al2〇3 MgO CaO L12O Na20 K2〇Fe2〇3 F2 Ti〇2 60-68% by weight; 7-12% by weight; 9-15% by weight; 8- 15% by weight; 0-4% by weight; 0-2% by weight; 0-1% by weight; 0-1% by weight; 0-1% by weight; 0-1% by weight; 0-2% by weight; and other components total 〇_5% by weight; wherein LhO content is greater than NhO content or Κ2〇 content, and wherein the ingredients are selected to provide a molding temperature TF of no greater than 1370 ° C at a viscosity of 1000 poise. In other embodiments, the components are selected to provide a molding temperature Tf of no greater than 1320 C at a density of 1 Torr. In still other embodiments, the components are selected to provide a molding temperature TF of no greater than 13 〇〇 ° C at a viscosity of 1 Torr. In some embodiments, the components are selected to provide a forming temperature TF of no greater than 1290 ° C at a mooring viscosity. In some embodiments, the components are selected to provide a molding temperature TF of no greater than 1 3 70 ° C at a viscosity of 1000 poise and a liquid phase temperature TL of at least 55 ° C below the molding temperature. In other embodiments, the components are selected to provide a molding temperature TF of no greater than 1320 ° C at a viscosity of 1 Torr and a liquid phase temperature TL of at least 55 ° C below the molding temperature. In still other embodiments, the components are selected to provide at • 42-158854.doc

S 201217295 1000泊黏度下不大於1300°C之成型溫度TF及低於該成型溫 度至少5 5 °c之液相溫度τ L。在一些實施例中,該等成份經 選擇以提供在1000泊黏度下不大於1290°C之成型溫度tfA 低於該成型溫度至少55°C之液相溫度TL。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含 Β2〇3 小於12重量% ; αι2ο3 9-15重量% ; Mg〇 8-1 5重量% ; CaO 0-4重量% ; Si〇2 60-68重量 % ; Li20 >0-2重量% ; Na20 0-1重量% ; K2〇 0-1重量% ; Fe2〇3 〇_1重量% ; f2 0-1重量% :及 Ti〇2 0-2重量% ; 其中該玻璃展示小於6.7之介電常數(Dk)及在1〇〇〇泊黏度下 不大於1370°C之成型溫度(TF)且其中Li20含量大於Na20含 量或民2〇含量。在一些實施例中,CaO含量為〇-1重量%。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一貫例包含玻璃組合物,該玻璃組合物包含 Si〇2 60-68 重量 %; B2〇3 7-12重量%; 158854.doc -43· 201217295S 201217295 The molding temperature TF of not more than 1300 ° C under 1000 poise viscosity and the liquid phase temperature τ L of less than 5 5 ° C below the molding temperature. In some embodiments, the components are selected to provide a liquidus temperature TL at a molding temperature tfA of no greater than 1290 ° C at a viscosity of 1000 poises of at least 55 ° C below the molding temperature. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the invention comprises a glass composition comprising Β2〇3 less than 12% by weight; αι2ο3 9-15% by weight; Mg〇8-1 5 weight %; CaO 0-4% by weight; Si〇2 60-68% by weight; Li20 > 0-2% by weight; Na20 0-1% by weight; K2〇0-1% by weight; Fe2〇3 〇_1% by weight ; f2 0-1% by weight: and Ti〇2 0-2% by weight; wherein the glass exhibits a dielectric constant (Dk) of less than 6.7 and a molding temperature of not more than 1370 ° C at a viscosity of 1 Torr (TF) And wherein the Li20 content is greater than the Na20 content or the civilian 2〇 content. In some embodiments, the CaO content is 〇-1% by weight. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the invention comprises a glass composition comprising Si〇2 60-68% by weight; B2〇3 7-12% by weight; 158854.doc - 43· 201217295

Al2〇3 9-15重量% ; MgO 8-15重量% ; CaO 0-3重量% ; Li20 0.4-2 重量 % ; Na20 0-1重量% ; κ2ο 〇-1重量% ; Fe203 0-1重量% ; f2 〇-1重量% •,及 Ti〇2 〇-2重量% ; 其中該玻璃展示小於5.9之介電常數(Dk)及在1000泊黏度下 不大於1300°C之成型溫度(TF)且其中LhO含量大於Na2〇含 量或K2O含量。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物基本上由下列組 成:Al2〇3 9-15% by weight; MgO 8-15% by weight; CaO 0-3% by weight; Li20 0.4-2% by weight; Na20 0-1% by weight; κ2ο 〇-1% by weight; Fe203 0-1% by weight ; f2 〇-1% by weight •, and Ti〇2 〇-2% by weight; wherein the glass exhibits a dielectric constant (Dk) of less than 5.9 and a molding temperature (TF) of not more than 1300 ° C at a viscosity of 1000 poise and The LhO content is greater than the Na2〇 content or the K2O content. Another example of a glass fiber or fiberglass strand suitable for use in some embodiments of the invention comprises a glass composition consisting essentially of:

Si〇2 60-68 重量 % ; B203 7-11重量% ; A1203 9-13重量% ; MgO 8-13重量% ; CaO 0-3重量% ; Li20 0.4-2 重量 % ; Na20 0-1重量% ; K20 0-1重量% ; (Na2〇+K2〇+Li2〇) 0-2重量 % ; 158854.doc • 44 - 201217295Si〇2 60-68% by weight; B203 7-11% by weight; A1203 9-13% by weight; MgO 8-13% by weight; CaO 0-3% by weight; Li20 0.4-2% by weight; Na20 0-1% by weight K20 0-1% by weight; (Na2〇+K2〇+Li2〇) 0-2% by weight; 158854.doc • 44 - 201217295

Fe2〇3 〇-1重量% ; f2 0-1重量% ;及 Ti〇2 0-2重量% ; 其中Ll2〇含量大於Na2〇含量或κ20含量。在一些實施例 中’ CaO含量為〇·ι重量%。在包含〇_丨重量% Ca〇含量之一 些貫施例中,B2〇3含量不超過1 〇重量0/〇。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一貫例包含玻璃組合物,該玻璃組合物包含Fe2〇3 〇-1% by weight; f2 0-1% by weight; and Ti〇2 0-2% by weight; wherein the Ll2〇 content is greater than the Na2〇 content or the κ20 content. In some embodiments the 'CaO content is 〇·ι% by weight. In some examples including 〇_丨% by weight of Ca〇, the B2〇3 content does not exceed 1 〇 weight 0/〇. Another consistent example of a glass fiber or fiberglass strand suitable for use in some embodiments of the present invention comprises a glass composition comprising

Si02 60-68 重量 % ; B2O3 7 -1 〇重量% ; AI2O3 9 -15重量% ; MgO 8 -15重量% ; CaO 0 - 4重量% ; Li20 >0-2重量% ; Na20 0 -1重量% ; κ2ο 0-1重量% ; Fe203 0 -1重量% ; f2 0 -1重量% ; Ti〇2 0-2重量% :及 其他成份0-5重量% ; 其中Li2〇含量大於Na2〇含量或K2〇含量。在—些實施例 中該等成伤經選擇以提供W ΜΗζ頻率下介電常數⑴〇 小於6·7之玻璃。在其他實施例中,該等成份經選擇以提 供在1 ΜΗΖ頻率下介電常數(Dk)小於6之玻璃。在又一些實 158854.doc •45· 201217295 施例中’該等成伤μ選擇以提供在i腿2頻率下介電常數 ⑽小於5·8之玻璃。在—些實施例中,該等成份經選擇以 提供在1 MHz頻率下介電常數(Dk)小於5 6之玻璃。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含:Si02 60-68% by weight; B2O3 7 -1 〇% by weight; AI2O3 9 -15% by weight; MgO 8 -15% by weight; CaO 0 - 4% by weight; Li20 > 0-2% by weight; Na20 0 -1 by weight %; κ2ο 0-1% by weight; Fe203 0 -1% by weight; f2 0 -1% by weight; Ti〇2 0-2% by weight: and other components 0-5% by weight; wherein the Li2〇 content is greater than the Na2〇 content or K2 〇 content. In some embodiments, the wounds are selected to provide a glass having a dielectric constant (1) 小于 less than 6.7 at a W ΜΗζ frequency. In other embodiments, the components are selected to provide a glass having a dielectric constant (Dk) of less than 6 at a frequency of 1 Torr. In still other examples, the damages are selected to provide a glass having a dielectric constant (10) of less than 5.8 at the frequency of the i-leg 2. In some embodiments, the components are selected to provide a glass having a dielectric constant (Dk) of less than 5 6 at a frequency of 1 MHz. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the invention comprises a glass composition comprising:

Si〇2 53.5-77重量〇/0; B203 4_5-14.5重量% ; Al2〇3 4.5 -18.5 重量 〇/〇 ; Mg〇 4-12.5重量。/〇 ; CaO 0-10.5重量 % ; Li2〇 〇-4重量% ; Na20 0-2重量% ; K2〇 0-1重量% ; Fe203 〇_1重量% ; f2 0-2重量% ; Ti02 0-2重量% ;及 其他成份總計0-5重量%。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含·Si〇2 53.5-77 weight 〇/0; B203 4_5-14.5% by weight; Al2〇3 4.5 - 18.5 weight 〇/〇; Mg〇 4-12.5 weight. /〇; CaO 0-10.5% by weight; Li2〇〇-4% by weight; Na20 0-2% by weight; K2〇0-1% by weight; Fe203 〇_1% by weight; f2 0-2% by weight; Ti02 0- 2% by weight; and other ingredients total 0-5% by weight. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the invention comprises a glass composition comprising

SS

Si02 60-77重量% ; B2O3 4.5-14.5重量 % ; AI2O3 4.5-18.5重量 % ; MgO 8-12.5 重量 % ; CaO 0-4重量% ; 158854.doc -46 - 201217295SiO2 60-77 wt%; B2O3 4.5-14.5 wt%; AI2O3 4.5-18.5 wt%; MgO 8-12.5 wt%; CaO 0-4 wt%; 158854.doc -46 - 201217295

Li20 0-3重量% ; Na20 0-2重量% ; K2〇 0-1重量% ; Fe2〇3 0-1重量% ; f2 0-2重量% ; Ti〇2 0-2重量% ; 其他成份總計0-5重量%。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含: si〇2 至少60重量% B2O3 5-11重量% ; AI2O3 5-18重量% ; MgO 5-12重量% ; CaO 0-10重量% ; L12O 0-3重量% ; Na20 0-2重量% ; κ2ο 0-1重量% ; Fe203 0-1重量% ; f2 0-2重量% ; Ti〇2 0-2重量% ; Ά 其他成份總計0-5重量%。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含:Li20 0-3 wt%; Na20 0-2 wt%; K2〇0-1 wt%; Fe2〇3 0-1 wt%; f2 0-2 wt%; Ti〇2 0-2 wt%; 0-5 wt%. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the invention comprises a glass composition comprising: si〇2 at least 60% by weight B2O3 5-11% by weight; AI2O3 5-18% by weight; MgO 5-12% by weight; CaO 0-10% by weight; L12O 0-3% by weight; Na20 0-2% by weight; κ2ο 0-1% by weight; Fe203 0-1% by weight; f2 0-2% by weight; Ti 〇2 0-2% by weight; Ά Other components total 0-5 wt%. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the invention comprises a glass composition comprising:

Si02 60-68 重量 %;Si02 60-68 weight %;

S 158854.doc -47- 201217295 B203 5-10重量% ; A1203 10-18 重量 % ; MgO 8-12重量% ; CaO 〇-4重量% ; Li20 0-3重量% ; Na20 0-2 重量 °/〇 ; κ2ο 0-1重量% ; Fe203 0-1重量% ; f2 0-2重量% ; Ti02 0-2重量% ;及 其他成份總計0-5重量%。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含:S 158854.doc -47- 201217295 B203 5-10% by weight; A1203 10-18% by weight; MgO 8-12% by weight; CaO 〇-4% by weight; Li20 0-3% by weight; Na20 0-2 by weight/ κ; κ2ο 0-1 wt%; Fe203 0-1 wt%; f2 0-2 wt%; Ti02 0-2 wt%; and other components total 0-5 wt%. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the invention comprises a glass composition comprising:

Si〇2 62-68重量 % ; B203 7-9 重量 °/〇 ; A1203 11 -18 重量 % ; MgO 8-11重量% ; CaO 1-2重量% ; Li20 1-2重量% ; Na20 0-0.5 重量 % ; K20 0-0.5重量 % ; Fe2〇3 〇-〇.5重量% ; f2 0.5-1重量 % ; Ti〇2 0-1重量% ;及 -48- 158854.docSi〇2 62-68% by weight; B203 7-9 Weight °/〇; A1203 11 -18% by weight; MgO 8-11% by weight; CaO 1-2% by weight; Li20 1-2% by weight; Na20 0-0.5 % by weight; K20 0-0.5% by weight; Fe2〇3 〇-〇.5重量%; f2 0.5-1% by weight; Ti〇2 0-1% by weight; and -48-158854.doc

S 201217295 其他成份總計0-5重量%。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含:S 201217295 Other ingredients total 0-5 wt%. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the invention comprises a glass composition comprising:

Si〇2 62-68重量%; B2〇3 小於約9重量%; A12〇3 10-18重量%;Si〇2 62-68% by weight; B2〇3 less than about 9% by weight; A12〇3 10-18% by weight;

Mg〇 8-12重量% :及Mg〇 8-12% by weight: and

CaO 0-4重量%; 其中該玻璃展示小於6.7之介電常數(Dk)及在1000泊黏度下 不大於1370°C之成型溫度(TF)。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含: B2〇3 小於14重量°/〇;CaO 0-4% by weight; wherein the glass exhibits a dielectric constant (Dk) of less than 6.7 and a molding temperature (TF) of not more than 1370 °C at a viscosity of 1000 poise. Another example of a glass fiber or fiberglass strand suitable for use in some embodiments of the invention comprises a glass composition comprising: B2〇3 less than 14 weight percent per 〇;

Al2〇3 9-15重量%;Al2〇3 9-15% by weight;

MgO 8-15重量 % ;MgO 8-15% by weight ;

CaO 0-4重量% ;及CaO 0-4% by weight; and

Si〇2 60-68重量 % ; 其中該玻璃展示小於6·7之介電常數(Dk)及在1000泊黏度下 不大於1370°C之成型溫度(TF)。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含: B2O3 小於9重量%; AI2O3 11-18 重量 %;Si〇2 60-68% by weight; wherein the glass exhibits a dielectric constant (Dk) of less than 6.7 and a molding temperature (TF) of not more than 1370 °C at a viscosity of 1000 poise. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the present invention comprises a glass composition comprising: B2O3 less than 9% by weight; AI2O3 11-18% by weight;

MgO 8-11重量°/〇 ; 158854.doc -49- 201217295MgO 8-11 weight ° / 〇; 158854.doc -49- 201217295

CaO 1-2重量% ;及CaO 1-2% by weight; and

Si〇2 62-68重量 % ; 其中該玻璃展示小於6.7之介電常數(Dk)及在1000泊黏度下 不大於1370°C之成型溫度(TF)。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含:Si〇2 62-68% by weight; wherein the glass exhibits a dielectric constant (Dk) of less than 6.7 and a molding temperature (TF) of not more than 1370 °C at a viscosity of 1000 poise. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the invention comprises a glass composition comprising:

SS

Si02 60-68 重量 % ; B2O3 7-13重量% ; Al2〇3 9-15重量% ; MgO 8— 15重量% ; CaO 0-3重量% ; Li2〇 0.4-2 重量 % ; Na20 〇-1重量% ; k2o 0-1重量% ; Fe203 0-1重量% ; f2 〇-1重量% :及 Ti〇2 〇-2重量% ; 其中該玻璃展 示小於5.9之介電常數(Dk)及在1000泊黏度下 不大於1300°C之成型溫度(TF)。 適用於本發明一些實施例之玻璃纖維或玻璃纖維股之另 一實例包含玻璃組合物,該玻璃組合物包含: Si〇2 60-68重量 % ; B2O3 7-11重量% ; AI2O3 9-13重量% ; 158854.doc -50- 201217295Si02 60-68% by weight; B2O3 7-13% by weight; Al2〇3 9-15% by weight; MgO 8-15% by weight; CaO 0-3% by weight; Li2〇0.4-2% by weight; Na20 〇-1 weight %; k2o 0-1% by weight; Fe203 0-1% by weight; f2 〇-1% by weight: and Ti〇2 〇-2% by weight; wherein the glass exhibits a dielectric constant (Dk) of less than 5.9 and is at 1000 poise The molding temperature (TF) of not more than 1300 ° C under viscosity. Another example of a glass fiber or glass fiber strand suitable for use in some embodiments of the invention comprises a glass composition comprising: Si〇2 60-68% by weight; B2O3 7-11% by weight; AI2O3 9-13 weight % ; 158854.doc -50- 201217295

MgO 8-13重量% ; CaO 0-3重量% ; Li20 0.4-2重量 % ; Na2〇 0-1重量% ; K20 0 -1重量% ; (Na20+K20+Li20) 0-2 重量 〇/0 Fe203 0-1重量% ; f2 0 -1重量% ;及 Ti02 0-2重量%。 除上文所述本發明之特徵以外或代替該等特徵,可利用 本發明玻璃組合物之一些實施例來提供耗散因子(Df)低於 標準電子E-玻璃之玻璃。在一些實施例中,在1 GHztDf 可不超過0.0150,且在其他實施例中在1 GHz^不超過 0.0100 。 在玻璃組合物之一些實施例中。在i GHzT DF不超過 0_007 ’且在其他實施例中在! GHz下不超過0.003,且在又 一些實施例中在1 GHz下不超過0.002。 在一些實施例中’本發明之可用於玻璃纖維或玻璃纖維 股之玻璃組合物之特徵在於相對較低含量的Ca〇,例如, 約0-4重量%之數量級。在又一些實施例中,Ca〇含量可為 約0-3重量%之數量級。在又一些實施例中,ca〇含量可為 約0-2重量%之數量級。一般而言,最小化ca〇含量以改良 電性質,且在一些實施例中已將Ca〇含量減少至低含量以 便其可視為可選成份。在一些其他實施例中,CaO含量可 158854.doc •51- s 201217295 為約1-2重量%之數量級。 另一方面,此類玻璃之MgO含量相對較高,其中在一此 實施例中,MgO含量為Ca〇含量的兩倍(以重量%計)。本 發明之一些實施例可具有大於約5.〇重量含量且 在其他實施例中MgO含量可大於8.0重量%。在一些實施例 中,該等組合物之特徵在於MgO含量,例如,約8_13重量 %之數量級。在又一些實施例中,MgO含量可為約912重 量0/◦之數量級。在一些其他實施例中,Mg〇含量可為約8_ 12重量%之數量級。在又一些其他實施例中,Mg〇含量可 為約8-10重量%之數量級。 在一些實施例中,本發明之可用於玻璃纖維或玻璃纖維 股之組合物之特徵在於(MgO+CaO)含量,例如,其小於16 重量%。在又一些實施例中,(MgO+CaO)含量小於13重量 %。在一些其他實施例中,(MgO+CaO)含量為7_16重量 %。在又一些其他實施例中,(MgO+CaO)含量可為約1〇13 重量%之數量級。 在又一些其他實施例中’該等組合物之特徵可在於 (Mg0+Ca0)/(Li20+Na20+K20)含量之比率為約9.〇之數量 級。在某些貫.施例中’ Li2〇/(MgO+CaO)含量之比率可為 約0-2.0之數量級。在又一些其他實施例中,U2〇/(Mg()+ CaO)含量之比率可為約卜2.0之數量級。在某些實施例 中’ Li2〇/(MgO+CaO)含量之比率可為約1 _0之數量級。 在一些其他實施例中,(SiOdBW3)含量可為7〇_76重量 %之數量級。在又一些實施例中,(Si〇2+B2〇3)含量可為7〇 • 52· 158854.doc 201217295 重量°/。之數量級。在其他實施例中,(Si〇2+B2〇3)含量可為 73重量%之數量級。在又一些實施例中,ai2〇3重量%與 B2〇3重量%之比率為1至3之數量級。在一些其他實施例 中,Α1ζ〇3重量%與B2〇3重量%之比率為1>5至2.5之數量 級。在某些實施例中’ Si〇2含量為65-68重量%之數量級。 如上文所述,先前技術之一些低以組合物具有需要灌注 大量BaO之缺點,且應注意,在本發明玻璃組合物之一些 貫施例中無需BaO。儘管本發明之有利電性質及製造性質 不排除BaO之存在’但BaO之非故意納入可視為本發明一 些實施例之額外優點。因此,本發明之實施例之特徵可在 於存在小於1 .〇重量% BaO。在僅存在痕量雜質之彼等實施 例中,可稱BaO含量不超過〇.〇5重量%。 本發明之可用於玻璃纖維或玻璃纖維股之組合物所包括 1〇3之量少於依賴於高ha以達成低仏之先前技術方法。 該結果顯著節約了成本。在一些實施例中,ho〗含量需不 超過13重量%或不超過12重量%。本發明之一些實施例亦 屬於電子E-玻璃之ASTM定義,即,不超過⑺重量% B2O3。 在—些實施例中,該等組合物之特徵在於ΙΑ含量,例 如’約5-11重量%之數量級。在—些實施例中Ά含量 。可為6·η重量。/。。在一些實施例中’㈣含量可為6_9重量 %。在一些實施^巾’ Β2〇3含量可為51〇重量%。在一些 =他實施例中,Β2〇3含量不大於9重量%。在又—些其: 實施例中’ Β2〇3含量不大於8重量0/〇。 〃 158854.doc -53- 201217295 在一些實施例中,本發明之可用於玻璃纖維或玻璃纖維 股之組合物之特徵在於Alz〇3含量,例如約% 18重量%之數 量級《在一些實施例中’ Α1ζ〇3含量可為9·18重量%。在又 一些實施例中,ALA含量為約1〇_18重量%之數量級。在 一些其他實施例中,Α1ζ〇3含量為約1〇_16重量%之數量 級。在又一些其他實施例中’ Αΐ2〇3含量為約1 〇_丨4重量% 之數量級。在某些實施例中,A12〇3含量為約1114重量% 之數量級。 在一些實施例中,LhO係可選成份。在一些實施例中, 該等組合物之特徵在於以2〇含量,例如約〇42〇重量%之 數量級。在一些實施例中,Li2〇含量大於(Na2〇+K2〇)含 量。在一些實施例中,(Li2〇+Na2〇+K2〇)含量不大於2重量 %。在一些實施例中,(Li2〇+Na2〇+K2〇)含量為約Μ重量 %之數量級。 在某些實施例中’本發明組合物之特徵在於Ti〇2含量, 例如約0- 1重量%之數量級。 在上文所闡述組合物之一些實施例中,該等成份經配比 以得到介電常數低於標準E_玻璃介電常數之玻璃。參照標 準電子E-玻璃進行比較,在i MHz頻率下此可小於約6 7。 在其他實施例中’在! MHz頻率下介電常數(Dk)可小於6。 在其他實施例中,在i ]^心頻率下介電常數(Dk)可小於 5.8。其他實施例在丨河112頻率下展示小於5 6或甚至更低 之介電常數(Dk)。在其他實施例中,在! MHz頻率下介電 常數(Dk)可小於5,4。在又一些實施例中,介在ι MHz頻率 158854.docMgO 8-13% by weight; CaO 0-3% by weight; Li20 0.4-2% by weight; Na2〇0-1% by weight; K20 0-1% by weight; (Na20+K20+Li20) 0-2 Weight〇/0 Fe203 0-1% by weight; f2 0-1% by weight; and Ti02 0-2% by weight. In addition to or in lieu of the features of the present invention described above, some embodiments of the glass compositions of the present invention may be utilized to provide a glass having a dissipation factor (Df) lower than that of standard electronic E-glass. In some embodiments, the Df may not exceed 0.0150 at 1 GHz, and in other embodiments does not exceed 0.0100 at 1 GHz. In some embodiments of the glass composition. The i GHzT DF does not exceed 0_007 'and in other embodiments! It does not exceed 0.003 at GHz, and in other embodiments does not exceed 0.002 at 1 GHz. In some embodiments, the glass composition of the present invention useful for glass fibers or glass fiber strands is characterized by a relatively low level of Ca 〇, for example, on the order of about 0 to 4 weight percent. In still other embodiments, the Ca 〇 content can be on the order of from about 0 to about 3% by weight. In still other embodiments, the ca 〇 content can be on the order of from about 0 to about 2 weight percent. In general, the ca 〇 content is minimized to improve electrical properties, and in some embodiments the Ca 〇 content has been reduced to a low level so that it can be considered an optional ingredient. In some other embodiments, the CaO content can be 158854.doc • 51-s 201217295 is on the order of about 1-2% by weight. On the other hand, such a glass has a relatively high MgO content, wherein in one embodiment, the MgO content is twice (in % by weight) of the Ca 〇 content. Some embodiments of the invention may have a weight content greater than about 5. and in other embodiments the MgO content may be greater than 8.0 weight percent. In some embodiments, the compositions are characterized by a MgO content, for example, on the order of about 8-13% by weight. In still other embodiments, the MgO content can be on the order of about 912 weights of 0/◦. In some other embodiments, the Mg cerium content can be on the order of about 8-12% by weight. In still other embodiments, the Mg 〇 content may be on the order of about 8-10% by weight. In some embodiments, the compositions of the present invention useful for glass fibers or glass fiber strands are characterized by a (MgO + CaO) content, for example, less than 16% by weight. In still other embodiments, the (MgO + CaO) content is less than 13% by weight. In some other embodiments, the (MgO + CaO) content is 7-16% by weight. In still other embodiments, the (MgO + CaO) content can be on the order of about 1 〇 13 wt%. In still other embodiments, the compositions may be characterized by a ratio of (Mg0 + CaO) / (Li20 + Na20 + K20) content of the order of about 9. In some embodiments, the ratio of 'Li2〇/(MgO+CaO) content may be on the order of about 0-2.0. In still other embodiments, the ratio of U2 〇 / (Mg () + CaO) content may be on the order of about 2.0. In certain embodiments, the ratio of 'Li2〇/(MgO+CaO) content can be on the order of about 1 _0. In some other embodiments, the (SiOdBW3) content can be on the order of 7 〇 76% by weight. In still other embodiments, the (Si〇2+B2〇3) content may be 7〇 • 52· 158854.doc 201217295 weight °/. The order of magnitude. In other embodiments, the (Si〇2+B2〇3) content may be on the order of 73% by weight. In still other embodiments, the ratio of ai2〇3 wt% to B2〇3 wt% is on the order of 1 to 3. In some other embodiments, the ratio of Α1ζ〇3 wt% to B2〇3 wt% is on the order of 1 > 5 to 2.5. In certain embodiments the 'Si〇2 content is of the order of 65 to 68% by weight. As noted above, some of the prior art compositions have the disadvantage of requiring a large amount of BaO to be infused, and it should be noted that BaO is not required in some embodiments of the glass compositions of the present invention. Although the advantageous electrical and manufacturing properties of the present invention do not exclude the presence of BaO', the unintentional inclusion of BaO may be considered as an additional advantage of some embodiments of the present invention. Thus, embodiments of the invention may be characterized by the presence of less than 1% by weight of BaO. In the examples in which only trace impurities are present, the BaO content may be said to not exceed 〇.〇5 wt%. The compositions of the present invention which are useful in glass fiber or glass fiber strands include prior art methods in which the amount of 1 〇 3 is less than that dependent on high ha to achieve low enthalpy. This result provides significant cost savings. In some embodiments, the ho content is required to be no more than 13% by weight or no more than 12% by weight. Some embodiments of the invention also pertain to the ASTM definition of electronic E-glass, i.e., no more than (7) wt% B2O3. In some embodiments, the compositions are characterized by a cerium content, e.g., on the order of about 5-11% by weight. In some embodiments, the bismuth content. It can be 6·η weight. /. . In some embodiments the '(iv) content may be 6-9 wt%. In some embodiments, the content of Β2〇3 may be 51% by weight. In some of the examples, the Β2〇3 content is not more than 9% by weight. In still some of them: In the examples, the content of Β2〇3 is not more than 8 wt%/〇. 158 158854.doc -53- 201217295 In some embodiments, the compositions of the present invention useful for glass fibers or glass fiber strands are characterized by an Alz〇3 content, such as on the order of about 18% by weight "in some embodiments. The content of Α1ζ〇3 may be 9.18% by weight. In still other embodiments, the ALA content is of the order of about 1% to about 18% by weight. In some other embodiments, the Α1ζ〇3 content is of the order of about 1〇-16% by weight. In still other embodiments, the 'Αΐ2〇3 content is of the order of about 1 〇 丨 4 wt%. In certain embodiments, the A12〇3 content is on the order of about 1114% by weight. In some embodiments, the LhO is an optional component. In some embodiments, the compositions are characterized by a level of 2 Torr, such as on the order of about 42% by weight. In some embodiments, the Li2〇 content is greater than the (Na2〇+K2〇) content. In some embodiments, the (Li2〇+Na2〇+K2〇) content is no more than 2% by weight. In some embodiments, the (Li2〇+Na2〇+K2〇) content is on the order of about Μ by weight. In certain embodiments, the compositions of the present invention are characterized by a Ti2 content, such as on the order of about 0 to 1% by weight. In some embodiments of the compositions set forth above, the components are formulated to provide a glass having a dielectric constant lower than the standard E-glass dielectric constant. This can be compared to the standard electronic E-glass, which can be less than about 67 at the i MHz frequency. In other embodiments, 'at! The dielectric constant (Dk) can be less than 6 at the MHz frequency. In other embodiments, the dielectric constant (Dk) may be less than 5.8 at i). Other embodiments exhibit a dielectric constant (Dk) of less than 56 or even lower at the Weihe 112 frequency. In other embodiments, at! The dielectric constant (Dk) at MHz can be less than 5,4. In still other embodiments, the frequency is ι MHz 158854.doc

S -54- 201217295 下電常數(Dk)可小於5.2。在又一些實施例中,在! MHz頻 率下介電常數(Dk)可小於5.0。 上文所闡述之組合物亦可具有有益於玻璃纖維實際商業 製造之合意溫度_黏度關係。一般而言,與先前技術之D_ 玻璃類型的組合物相比,製造纖維需要更低之溫度。合意 特性可以多種方式表現,且其可藉由本文所述組合物之一 些實施例單獨或組合獲得。舉例而言,可製備在上文所闡 述範圍内之某些玻璃組合物,該等玻璃組合物在1〇〇〇泊黏 度下展示不大於137(TC之成型溫度(TF)。一些實施例之Tf 不大於132(TC、或不大於1300它、或不大於129〇<3(:、或不 大於1260 C、或不大於1250°C。此等組合物亦可涵蓋成型 脈度與液相溫度(TL)之差為正數之玻璃,且在一些實施例 中’成型溫度比液相溫度大至少5 5 °C,此有利於自此等玻 璃組合物商業製造纖維。 一般而言,最小化用於形成玻璃纖維或玻璃纖維股之玻 璃組合物之驗性氧化物含量可幫助降低Dk。在預計優化以 減少之彼等實施例中,驗性氧化物總含量可不超過玻璃組 合物之2重量%。在一些實施例中’已發現最小化Na2〇及 ΙΟ比LhO在此方面更有效。鹼性氧化物之存在通常使得 成型溫度較低。因此,在提供相對較低成型溫度優先之本 發明彼等實施例中,大量納入Li2〇,例如至少〇.4重量〇/0。 出於此目的’在一些實施例中,Li2〇含量大於Na20或K20 含量,且在其他實施例中U20含量大於Na2C^K20含量之 總和’在一些實施例中為其兩倍或更多倍。 158854.doc •55- 201217295 在一些實施例中一個有利態樣依賴於玻璃纖維工業中習 用之成份及避免大量原料來源昂貴之成份。對於此態樣而 言,即使不需要,亦可納入除於本發明玻璃之組成定義中 明確闡述之成份以外的成份,但總量不大於5重量。。此 等可選成伤包括溶融助劑、澄清助劑、著色劑、痕量雜質 及其他熟習玻璃製造者已知之添加劑。相對於一些先前技 術低Dk玻璃’本發明之組合物中無需Ba〇,但無法排除納 入少量BaO(例如,至多約!重量。同樣,在本發明中無 需大量ZnO,但在一些實施例中可納入少量(例如,至多約 2.0重量°/〇)。在可選成份最小化之本發明之彼等實施例 中’可選成份之總量不超過2重量%或不超過1重量%。另 一選擇為’據稱本發明之一些實施例可基本上由指定成份 組成。 批料成份之選擇及其成本主要取決於其純度要求。例如 用於E-玻璃製造之典型市售成份含有呈各種化學形式之S -54- 201217295 The power-down constant (Dk) can be less than 5.2. In still other embodiments, at! The dielectric constant (Dk) at MHz frequency can be less than 5.0. The compositions set forth above may also have a desirable temperature-viscosity relationship that is beneficial to the actual commercial manufacture of the glass fibers. In general, lower temperatures are required to make fibers than prior art D_glass type compositions. Desirable properties can be manifested in a variety of ways, and can be obtained by any of the embodiments of the compositions described herein, alone or in combination. For example, certain glass compositions can be prepared within the ranges set forth above, which exhibit no more than 137 (TC forming temperature (TF) at 1 Torr. Some embodiments Tf is not greater than 132 (TC, or no greater than 1300, or no greater than 129 〇 < 3 (:, or no greater than 1260 C, or no greater than 1250 ° C. These compositions may also encompass molding pulse and liquid phase The difference in temperature (TL) is a positive number of glasses, and in some embodiments the 'forming temperature is at least 55 ° C greater than the liquidus temperature, which facilitates the commercial manufacture of fibers from such glass compositions. In general, minimization The organic oxide content of the glass composition used to form the glass or glass fiber strands can help reduce Dk. In some embodiments where optimization is expected to be reduced, the total amount of the organic oxide can be no more than 2 weight of the glass composition. %. In some embodiments, it has been found that minimizing Na2〇 and ΙΟ is more effective than LhO in this respect. The presence of a basic oxide generally results in a lower molding temperature. Therefore, the present invention is preferred in providing a relatively low molding temperature. In these embodiments, The amount is incorporated into Li2〇, for example at least 44 wt〇/0. For this purpose 'in some embodiments, the Li2〇 content is greater than the Na20 or K20 content, and in other embodiments the U20 content is greater than the sum of the Na2C^K20 content. 'In some embodiments it is two or more times. 158854.doc • 55- 201217295 In some embodiments an advantageous aspect relies on the ingredients conventionally used in the fiberglass industry and the avoidance of expensive ingredients from a large number of raw materials. In this aspect, components other than those specifically recited in the composition definition of the glass of the present invention may be included, if not required, but the total amount is not more than 5 by weight. These optional wounds include a melting aid, Clarification aids, colorants, trace impurities, and other additives known to the glass manufacturer. Compared to some prior art low Dk glasses, the composition of the present invention does not require Ba〇, but cannot exclude the inclusion of a small amount of BaO (for example, at most Also, in the present invention, a large amount of ZnO is not required, but in some embodiments, a small amount (e.g., up to about 2.0 weight / 〇) may be included. In other embodiments, the total amount of 'optional ingredients' does not exceed 2% by weight or does not exceed 1% by weight. Another option is 'Some embodiments of the invention are said to consist essentially of the specified ingredients. The choice and its cost are primarily determined by its purity requirements. For example, typical commercially available ingredients for E-glass manufacturing contain various chemical forms.

Na2〇、K20、Fe203 或 FeO、SrO、F2、Ti〇2、S03 等雜質。 此等雜質之大多數陽離子藉由與玻璃中之si〇2及/或b2〇3 形成非橋接氧可增加玻璃之Dk。 硫酸鹽(表示為SO3)亦可作為精製劑存在。亦可存在少 里來自原料或來自溶融製程期間污染之雜質,例如Sr〇、 BaO、Cl2、P205、Cr2〇3或NiO(不限於此等特定化學形 式)。亦可存在其他精製劑及/或加工助劑,例如AS2〇3、 MnO、Mn02、Sb203或Sn02(不限於此等特定化學形式)。 此4雜質及精製劑(若存在)通常各自以小於總玻璃組合物 158854.docNa2〇, K20, Fe203 or FeO, SrO, F2, Ti〇2, S03 and other impurities. Most of the cations of such impurities increase the Dk of the glass by forming non-bridged oxygen with si〇2 and/or b2〇3 in the glass. Sulfate (expressed as SO3) can also be present as a refined preparation. There may also be impurities from the raw materials or from contamination during the melting process, such as Sr〇, BaO, Cl2, P205, Cr2〇3 or NiO (not limited to such specific chemical forms). Other refinements and/or processing aids may also be present, such as AS2〇3, MnO, Mn02, Sb203 or Sn02 (not limited to such specific chemical forms). These 4 impurities and refinements (if present) are typically each less than the total glass composition 158854.doc

S -56 - 201217295 之0.5重量%之量存在。視情況’可將元素週期表稀土族之 元素添加至本發明之組合物中,包括原子序數以(以)、” (Y)及57问至71 (Lu)。此等可充當加工助劑或用以改良 玻璃之電性質、物理性質(熱性質及光學性質)、機械性質 及化學性質。考慮到原始化學形式及氧化態,可納入稀土 添加劑。添加稀土元素視為可選的,尤其在具有最小化原 料成本之目的之本發明之彼等實施例中,此乃因即使在低 濃度下其可增加批料成本。在任一情形下,其成本通常可 指示稀土組份(以氧化物形式量測)(若包括)以不大於總玻 璃組合物之約0.1-1.0重量%之量存在。 在本發明之—些實施例中’尤其與£_玻璃纖維、由E-玻 璃形成之玻璃纖維股及相關產品相比,玻璃纖維、玻璃纖 2股及其他納人該等纖維或股之產品可展示纟意機械性 貝舉例而5,尤其與E-玻璃纖維相比,本發明玻璃纖維 之一些實施例可具有相對較高之比強度或相對較高之比模 數比強度係指抗拉強度(以N/m2計)除以比重(以N/m3 汁)比模數係指揚氏模數(以N/m2計)除以比重(以N/m3 °十)具有相對較南比強度及/或相對較高比模數之玻璃纖 在/月望&加機械性質或產品性能同時減少複合物總重之 應用中可能係合意的。該等複合物之實例闡述於上文中且 匕括(例如)航天或航空應用(例如,飛機内部地板)、風能 應用(例如,風車葉片)、纖維_金屬壓層物應用及其他。作 為機械性質之另一實例,與納入E-玻璃玻璃纖維股之粗紗 (J如按照ASTM D2343,350-400 ksi之數量級)相比,本 158854.doc 5 •57- 201217295 發明玻璃纖維股之一些實施例在粗炒形成期間可展示增加 之抗拉強度(例如,按照ASTM D2343,在—些實施例中 400-430 ksi之數量級)。 如業内已知’玻璃纖維在形成後通常至少部分地經上漿 組合物塗佈。一般而言,本發明之用於形成玻璃纖維股、 織物、複合物、壓層物及預浸材之玻璃纖維可至少部分地 經上漿組合物塗佈。熟習此項技術者可根據多種因素為玻 璃纖維選擇多種市售上漿組合物中之一者,該等因素包括 (例如)上漿組合物之性能性質、所得織物之預期撓性成 本及其他因素。可用於本發明一些實施例之市售上漿組合 物之非限制性實例包括用於單末端粗紗上之上漿組合物, 該等粗紗例如 Hybon 2026、Hybon 2002、Hybon 1383、An amount of 0.5% by weight of S-56 - 201217295 is present. Elements of the rare earth elements of the Periodic Table of the Elements may be added to the compositions of the present invention as appropriate, including atomic numbers to (,), "(Y) and 57 to 71 (Lu). These may serve as processing aids or Used to improve the electrical, physical (thermal and optical), mechanical and chemical properties of glass. Considering the original chemical form and oxidation state, rare earth additives can be included. Adding rare earth elements is optional, especially In other embodiments of the invention for the purpose of minimizing the cost of raw materials, this is because it can increase the cost of the batch even at low concentrations. In either case, the cost generally indicates the amount of the rare earth component (in the form of an oxide) Measured, if included, in an amount not greater than about 0.1 to 1.0% by weight of the total glass composition. In some embodiments of the invention 'especially with glass fiber, glass fiber strands formed from E-glass Compared with related products, glass fiber, glass fiber 2 strands and other products of these fibers or strands can be displayed as examples of mechanical shells. 5, especially one of the glass fibers of the present invention compared with E-glass fibers. Some embodiments may have a relatively high specific strength or a relatively high specific modulus ratio. The strength refers to the tensile strength (in N/m2) divided by the specific gravity (in N/m3 juice). The modulus (in N/m2) divided by the specific gravity (at N/m3 °10) has a relatively south specific strength and / or a relatively high specific modulus of glass fiber / / / / mechanical properties or product performance It may be desirable to reduce the total weight of the composite at the same time. Examples of such composites are set forth above and include, for example, aerospace or aerospace applications (eg, aircraft interior flooring), wind energy applications (eg, windmill blades) ), fiber_metal laminate applications and others. As another example of mechanical properties, compared to rovings incorporating E-glass fiberglass strands (J according to ASTM D2343, on the order of 350-400 ksi), this 158854. Doc 5 • 57- 201217295 Some embodiments of the inventive glass fiber strands may exhibit increased tensile strength during rough frying formation (eg, in accordance with ASTM D2343, in the order of 400-430 ksi in some embodiments). It is known that 'glass fibers are usually at least partially formed after formation. Divided by sizing composition. In general, the glass fibers of the present invention for forming glass fiber strands, fabrics, composites, laminates, and prepregs can be at least partially coated with a sizing composition. One skilled in the art can select one of a variety of commercially available sizing compositions for glass fibers based on a variety of factors including, for example, the performance properties of the sizing composition, the expected flexibility cost of the resulting fabric, and the like. Factors. Non-limiting examples of commercially available sizing compositions useful in some embodiments of the invention include syrup compositions for single end rovings such as Hybon 2026, Hybon 2002, Hybon 1383,

Hybon 2006、Hybon 2022、Hybon 2032 ' Hybon 2016及Hybon 2006, Hybon 2022, Hybon 2032 ' Hybon 2016 and

Hyb〇n 1062 ;以及常用於諸如 1383、611、900、610、695 及690等々線上之上漿組合物,其中每一者皆係指購自 PPG Industries公司之上漿組合物產品。 如上文所述,本發明之一些實施例可包含織物。可使用 L S此項技術者已知之用於強化應用之任一適宜織物設 &十。適且織物可包括使用標準紡織設備(例如,劍桅式織 機、片織造織機或噴氣織機)製造之織物。料織物之非 限制性實例包括平織織物 '斜紋織物、皺紋織物及锻織織 物在本發明之一些實施例中亦可使用縫編或無捲曲織 物該等織物可包括(例如)單向、雙軸及三軸無捲曲織 物另外在本發明之一些實施例令亦可使用3D織造織 158854.docHyb〇n 1062; and is commonly used on enamel compositions such as 1383, 611, 900, 610, 695, and 690, each of which refers to a PIP Industries sizing composition product. As mentioned above, some embodiments of the invention may comprise a fabric. Any suitable fabric design known to those skilled in the art for reinforcement applications can be used. Suitable fabrics may include fabrics made using standard textile equipment such as a sword looms, sheet weave looms or air jet looms. Non-limiting examples of fabrics include plain woven fabrics, twill fabrics, crepe fabrics, and woven fabrics. In some embodiments of the invention, stitchbonded or non-crimped fabrics may also be used, which may include, for example, one-way, two-axis And triaxial non-crimped fabrics. In addition, some embodiments of the invention may also use 3D weaving woven 158854.doc

S .58· 201217295 物。該等織物可使用多臂機或提花機龍頭使用具有開口之 多層經紗末端來製造。 如上文所述,本發明之複合物可包含經紗及緯紗。可使 用熟習此項技術者已知之用於強化應用之任何適宜經紗及 緯紗。舉例而言,在一些實施例中,經紗可包含G75紗 線、DE75紗線、DE150紗線及/或G150紗線。 如上文所述,在一些實施例中,本發明之複合物可包含 聚合物樹脂。可使用各種聚合物樹脂。已知可用於強化應 用之聚合物樹脂尤其可用於一些實施例中。在一些實施例 中,聚合物樹脂可包含熱固性樹脂。可用於本發明一些實 施例之熱固性樹脂系統可包括但不限於環氧樹脂系統、基 於酚系樹脂之樹脂、聚酯、乙烯基酯、熱固性聚胺基甲酸 酯、聚雙環戊二烯(pDCPD)樹脂、氰酸酯及雙-馬來醯亞 胺。在一些實施例中,聚合物樹脂可包含環氧樹脂。在其 他實施例中,聚合物樹脂可包含熱塑性樹脂。可用於本發 明一些實施例之熱塑性聚合物包括但不限於聚乙烯、聚丙 烯、聚醯胺(包括耐綸)、聚對苯二曱酸丁二酯、聚碳酸 酯、熱塑性聚胺基曱酸酯(TPU)、聚苯硫及聚醚醚酮 (PEEK)。可用於本發明一些實施例之市售聚合物樹月旨之非 限制性實例包括具有Epikure MGS RIMH 1366固化劑之 EPIKOTE Resin MGS® RIMR 135環氧樹脂(購自 Momentive Specialty^!匕學公司,Columbus, Ohio) ' Applied Poleramic MMFCS2環氧樹脂(購自 Applied Poleramic公司,Benicia, California)及 EP255 經改質環氧樹脂(購自 Barrday Composite s, 158854.doc -59- 201217295S .58· 201217295. Such fabrics can be manufactured using a dobby or jacquard faucet using a multi-layer warp end having an opening. As described above, the composite of the present invention may comprise warp yarns and weft yarns. Any suitable warp and weft yarns known to those skilled in the art for reinforcing applications can be used. For example, in some embodiments, the warp yarns can comprise G75 yarn, DE75 yarn, DE150 yarn, and/or G150 yarn. As noted above, in some embodiments, the composite of the present invention may comprise a polymeric resin. Various polymer resins can be used. Polymer resins which are known to be useful for intensive applications are especially useful in some embodiments. In some embodiments, the polymeric resin can comprise a thermosetting resin. Thermoset resin systems useful in some embodiments of the invention may include, but are not limited to, epoxy resin systems, phenolic based resins, polyesters, vinyl esters, thermoset polyurethanes, polydicyclopentadiene (pDCPD) Resins, cyanate esters and bis-maleimide. In some embodiments, the polymeric resin can comprise an epoxy resin. In other embodiments, the polymeric resin may comprise a thermoplastic resin. Thermoplastic polymers useful in some embodiments of the invention include, but are not limited to, polyethylene, polypropylene, polyamide (including nylon), polybutylene terephthalate, polycarbonate, thermoplastic polyamine tannic acid Ester (TPU), polyphenylene sulfide and polyetheretherketone (PEEK). Non-limiting examples of commercially available polymer trees useful in some embodiments of the invention include EPIKOTE Resin MGS® RIMR 135 epoxy resin with Epikure MGS RIMH 1366 curing agent (available from Momentive Specialty^! , Ohio) ' Applied Poleramic MMFCS2 Epoxy Resin (available from Applied Poleramic, Benicia, California) and EP255 Modified Epoxy Resin (purchased from Barrday Composite s, 158854.doc -59- 201217295

Solutions,Millbury,μα)。 實例 現將在以下特定非限制性實例中闡釋本發明之一些實例 性實施例。 實例1 在受控加工條件下使用熟習此項技術者已知之習用測試 方法來量測可用於本發明一些實施例之玻璃組合物之一些 性貝。一些所量測性質列示於表1中。納入標準Ε_玻璃及 市售ΝΕ-玻璃之性質用於參照。所列示市售ΝΕ_玻璃之性 質來自文獻。表1中數據指示與E—玻璃相比,適用於本發 明之玻璃纖維展示改良之熱、化學及機械穩定性。適用於 本發明之玻璃纖維比ΝΕ-纖維強韌30%且堅固25%»如藉由 X-射線螢光光譜所量測,表丨中樣品丨之玻璃纖維包含玻璃 組合物,該玻璃組合物包含Solutions, Millbury, μα). EXAMPLES Some example embodiments of the invention will now be illustrated in the following specific, non-limiting examples. Example 1 Some of the properties of the glass compositions useful in some embodiments of the present invention were measured under controlled processing conditions using conventional test methods known to those skilled in the art. Some of the measured properties are listed in Table 1. The inclusion criteria of Ε_glass and commercially available ΝΕ-glass properties are used for reference. The properties listed on the market ΝΕ glass are from the literature. The data in Table 1 indicates the improved thermal, chemical and mechanical stability of the glass fiber display suitable for use in the present invention compared to E-glass. The glass fiber suitable for use in the present invention is 30% stronger and stronger than the bismuth-fiber. As measured by X-ray fluorescence spectroscopy, the glass fiber of the sample in the surface contains a glass composition, the glass composition contain

Si02 63·02±0.25 重量 % ; B2O3 9.39士0.15重量% ; AI2O3 11·60±0·10重量 〇/〇 ; MgO 11 ·06±0.15 重量 % ; CaO 2·54±0_10重量 〇/〇 ; Na20 〇.38±0·02重量 〇/〇 ; K20 0.12±0.01 重量 〇/0 ; Fe203 0.25±0.05重量% ; f2 0.72±0.15 重量 % ; Ti02 0.10±0.01 重量 〇/〇 ; 158854.doc -60- 201217295Si02 63·02±0.25 wt%; B2O3 9.39±0.15 wt%; AI2O3 11·60±0·10 wt〇/〇; MgO 11 ·06±0.15 wt%; CaO 2·54±0_10 wt〇/〇; Na20 〇.38±0·02 weight 〇/〇; K20 0.12±0.01 weight 〇/0; Fe203 0.25±0.05% by weight; f2 0.72±0.15 wt%; Ti02 0.10±0.01 〇/〇; 158854.doc -60- 201217295

Li2〇 0.81±0·05 ;及 S03 0.02重量%。 表1.適用於本發明一些實施例之玻璃組合物之性質與其他 玻璃組合物之性質之比較 玻璃: 樣品1 E-玻璃 NE-玻璃 樣品1相對 於E-玻璃 纖維密度(g/cm3) 2.41 2.59 2.30 輕7% 長絲抗拉強度(MPa) 3660 3010 2800 強韌22% 楊氏模數(GPa) 72 73 57 相同 破壞應變(%) 5.08 — 4.90 — 25°C至300°C之線性熱膨 脹係數(LCTE) (10_6/°C) 4.19 6.06 3.40 低30% 軟化點(°C) 944 865 - 高9% 在100 °C下經1小時之耐 酸性(%重量損失) ρΗ=0:1Ν h2so4 0.79 1.02 — 強23% pH=2:0.1N h2so4 <0.01 0.19 — 強90% 折射率(整體/纖維) 1.518/ 1.510 1.563/ 1.554 - 低3% 在10 GHz下的介電常數 (Dk) 5.27 — 4.70 - 在10 GHz下的耗散因子 (Df) 0.006 — 0.004 - 介質擊穿(kV) >50 (0.5 mm) — >50(未 知) - 電強度(V/密耳) >2450 ~ 1000 — 體積電阻率(歐姆-cm) Ι.ΟχΙΟ13 - Ι.ΟχΙΟ15 — 實例2 在此實例中,比較由本發明玻璃纖維股形成之紗線 (「樣品紗線」)與由習用621玻璃組合物形成之玻璃纖維股Li2〇 0.81±0·05; and S03 0.02% by weight. Table 1. Comparison of properties of glass compositions suitable for use in some embodiments of the invention with properties of other glass compositions Glass: Sample 1 E-glass NE-glass sample 1 relative to E-glass fiber density (g/cm3) 2.41 2.59 2.30 Light 7% Filament tensile strength (MPa) 3660 3010 2800 Toughness 22% Young's modulus (GPa) 72 73 57 Same failure strain (%) 5.08 — 4.90 — Linear thermal expansion from 25°C to 300°C Coefficient (LCTE) (10_6/°C) 4.19 6.06 3.40 Low 30% Softening point (°C) 944 865 - High 9% Acid resistance at 100 °C for 1 hour (% weight loss) ρΗ=0:1Ν h2so4 0.79 1.02 — Strong 23% pH=2:0.1N h2so4 <0.01 0.19 — Strong 90% Refractive index (whole/fiber) 1.518/ 1.510 1.563/ 1.554 - Low 3% Dielectric constant at 10 GHz (Dk) 5.27 — 4.70 - Dissipation factor at 10 GHz (Df) 0.006 — 0.004 - Dielectric breakdown (kV) >50 (0.5 mm) — >50 (unknown) - Electrical strength (V/mil) >2450 ~ 1000 - Volume resistivity (ohm-cm) Ι.ΟχΙΟ13 - Ι.ΟχΙΟ15 - Example 2 In this example, the yarn formed from the glass fiber strand of the present invention is compared ("Sample Yarn") and glass fiber strands formed from the conventional 621 glass composition

S 158854.doc -61 - 201217295 裝成的紗線(「621紗線」)的紗線斷裂負載。每一紗線皆由 具有約200根長絲之單一玻璃纖維股形成且具有7微米之公 稱直徑。成型後’用習用澱粉-油上漿組合物塗佈玻璃纖 、隹乾燥玻璃纖維股且然後在Ζ方向上以1撚回/英吋加撚 以形成m ’然後在經紗方向上以⑼緯密/英叶且在緯線 方向上以58緯密/英吋將紗線織成平織式樣織物。 然後使用ASTM 5053量測織物之斷裂負載。為i英吋 寬、6英吋長織物條裝配紙標籤並以12英吋/分鐘之速度負 載於通^試框架上直至破壞m料實施12次斷 裂負载里測。由樣品紗線製成之織物條之平均斷裂負載係 197.5 lbf ’且由621紗線製成之織物條之平均斷裂負載係 Ul.7 lbf。然後對織物進行熱清潔並使用相同習用技術進 灯整理。在熱清潔及整理後,使用ASTM 5〇35再次量測織 物條之斷裂負冑。總計實施12次斷裂負載量測。樣品織物 之平均斷裂負載係119.5 lbf,且621織物之平均斷裂負載係 lbf。621織物之斷裂負載滯留率(熱清潔/整理後的斷 裂負載除以熱清潔精製前的斷裂負載χ 1〇〇)為46 。樣 品織物之斷裂負載滯留率(熱清潔/整理後的斷裂負載除以 熱清潔整理前的斷裂負載)為60.5%,此表明斷裂負載較 621織物有所改良。 實例3 比較本發明之壓層物與彼等由包含習用玻璃組合物之玻 璃纖維製成之壓層物的拉伸性質及撞擊性質。在此實例 中,使用由具有本發明玻璃組合物之玻璃纖維股製成的經 158854.doc •62· 201217295 紗及緯紗來織造織物(「樣品織物」)。比較織物由標準E-玻璃紗線形成(「E-玻璃織物」)。關於織物之其他細節提 供於表2中: 表2 樣品織物 E-玻璃織物 織物式樣 7781 7781 整理 1383 497-A 織造圖案 8HS 8HS 經紗大小 DE79 DE75 緯紗大小 DE79 DE75 計數 57x61 57x54 基重 8.68 oz/yd2 8.73 oz/yd2 厚度 0.008" 0.009" 輥長度 60 yds 100 yds 然後使用真空輔助壓縮模製將預浸潰織物納入壓層物 中。所用聚合物樹脂係購自Barrday Composite Solutions (Millbury, ΜΑ)之EP255經改質環氧樹脂。每一壓層物納入 10個織物層。真空輔助壓縮模製設置使用表3中之處理條 件: 表3 模製溫度 255T 模製時間 90分鐘 模製壓力 70 psi 藉助測定複合物之玻璃轉變溫度(Tg)(樣品壓層物為 115.03°C且E-玻璃壓層物為116.57°C )來驗證樹脂已適當固 化。樣品壓層物之纖維重量分數係65.72%玻璃,且E-玻璃 壓層物之纖維重量分數係67.39%玻璃。 根據ISO 527-4量測壓層物之拉伸性質。分析5個樣品壓 158854.doc •63- 201217295 層物及5個E-玻璃壓層物。數據之初始評價表明樣品壓層 物之由平均破壞拉伸應變相對於E_玻璃壓層物稍微增加 (2· 1 5°/。對1.95°/。)。亦指示樣品壓層物之抗拉強度稍高且拉 伸模數較低。然而’在實施方差分析(AN〇VA)後此等趨勢 不能視為統計上顯著。 亦使用3/8"半球形撞擊器及儀器化撞擊試驗機在等效厚 度之試樣上根據ASTM 3763量測壓層物之撞擊性質。觀察 到樣品壓層物與E-玻璃壓層物之撞擊性質顯著不同。在所 有情形下,樣品壓層物均使得撞擊性能及樣品所吸收之總 能量顯著增加,撞擊性能顯著增加藉由在最大負載下之高 月δ置付以證實。樣品壓層物對最大負載之平均能量係 30.984焦耳且Ε-玻璃壓層物係14.204焦耳。樣品壓層物所 吸收之平均總能量係35.34焦耳且Ε-玻璃壓層物係26 76焦 耳。因此,當經受相同撞擊速度時,樣品壓層物所吸收之 能量平均比Ε-玻璃壓層物多32%。此外,樣品壓層物展示 遠小於Ε-玻璃壓層物之損壞且未達到穿透。 實例4 此實例中之玻璃係藉由在10%Rh/Pt坩堝中在介於15〇〇°c 與1550°C間之溫度(2732°F至2822°F )下將試劑級化學品混 合物以粉末形式熔融4小時來製備。每一批料為約12〇〇 克。在4小時溶融期後,將溶融玻璃倒在鋼板上泮火。為 補償ΙΟ3之揮發損失(對於1200克批量而言,在實驗室批 料溶融條件下通常為總目標B2 Ο3濃度的約5 % ),將批料計 算中之硼滯留因子設定為95%。未調節批料中其他揮發性 158854.doc 201217295 物質(例如氟化物及驗性氧化物)之發射損失,此乃因其在 玻璃中之濃度低。實例中之組合物代表分批組合物。由於 在製備玻璃期間使用試劑級化學品並適當調節b2o3,故將 所闡釋之分批組合物視為接近所量測組合物。 藉由分別使用ASTM測試方法C965 「Standard Practice for Measuring Viscosity of Glass Above the Softening Point」及 C829 「Standard Practices for Measurement ofS 158854.doc -61 - 201217295 The yarn breaking load of the assembled yarn ("621 yarn"). Each yarn is formed from a single fiber strand having about 200 filaments and has a nominal diameter of 7 microns. After molding, the glass fiber, the dried glass fiber strands are coated with a conventional starch-oil sizing composition and then twisted at 1 捻/mile in the Ζ direction to form m ' and then (9) weft in the warp direction /Yellow leaves and woven into a plain weave fabric at 58 wefts/inch in the weft direction. The breaking load of the fabric was then measured using ASTM 5053. Paper labels were assembled for i-inch wide, 6-inch long fabric strips and loaded on the test frame at a speed of 12 inches per minute until the breakage load was measured for 12 breaks. The average breaking load of the fabric strip made of the sample yarn was 197.5 lbf' and the average breaking load of the fabric strip made of 621 yarn was Ul.7 lbf. The fabric is then thermally cleaned and finished using the same conventional techniques. After hot cleaning and finishing, the fracture enthalpy of the fabric strip was again measured using ASTM 5〇35. A total of 12 fracture load measurements were performed. The average breaking load of the sample fabric was 119.5 lbf and the average breaking load of the 621 fabric was lbf. The breaking load retention rate of the 621 fabric (the breaking load after hot cleaning/finishing divided by the breaking load before hot cleaning and refining χ 1〇〇) was 46. The fracture load retention rate of the sample fabric (breaking load after hot cleaning/finishing divided by breaking load before hot cleaning finishing) was 60.5%, indicating that the breaking load was improved compared to the 621 fabric. Example 3 The tensile properties and impact properties of the laminates of the present invention and their laminates made of glass fibers comprising conventional glass compositions were compared. In this example, a woven fabric ("sample fabric") was woven using 158854.doc • 62·201217295 yarn and weft yarn made of glass fiber strands having the glass composition of the present invention. The comparative fabric was formed from standard E-glass yarn ("E-glass fabric"). Additional details regarding the fabric are provided in Table 2: Table 2 Sample fabric E-glass fabric fabric pattern 7841 7781 Finishing 1383 497-A Weaving pattern 8HS 8HS Warp size DE79 DE75 Weft size DE79 DE75 Count 57x61 57x54 Basis weight 8.68 oz/yd2 8.73 Oz/yd2 thickness 0.008"0.009" Roll length 60 yds 100 yds The pre-impregnated fabric was then incorporated into the laminate using vacuum assisted compression molding. The polymer resin used was purchased from EP 255 modified epoxy resin from Barrday Composite Solutions (Millbury, ΜΑ). Each laminate was incorporated into 10 fabric layers. The vacuum-assisted compression molding setup uses the processing conditions in Table 3: Table 3 Molding temperature 255T Molding time 90 minutes Molding pressure 70 psi By measuring the glass transition temperature (Tg) of the composite (sample laminate is 115.03 ° C And the E-glass laminate was 116.57 ° C) to verify that the resin had cured properly. The fiber weight fraction of the sample laminate was 65.72% glass, and the fiber weight fraction of the E-glass laminate was 67.39% glass. The tensile properties of the laminate were measured according to ISO 527-4. Analysis of 5 sample pressures 158854.doc • 63- 201217295 layers and 5 E-glass laminates. The initial evaluation of the data indicated that the average tensile strain at break of the sample laminate was slightly increased relative to the E_glass laminate (2·15°/. to 1.95°/.). It also indicates that the sample laminate has a slightly higher tensile strength and a lower tensile modulus. However, these trends cannot be considered statistically significant after the implementation of analysis of variance (AN〇VA). The impact properties of the laminates were also measured according to ASTM 3763 using a 3/8 "hemispherical impactor and an instrumented impact tester on samples of equivalent thickness. The impact properties of the sample laminates with the E-glass laminates were observed to be significantly different. In all cases, the sample laminates resulted in a significant increase in impact performance and total energy absorbed by the sample, and a significant increase in impact performance was confirmed by high monthly δ delivery at maximum load. The average energy of the sample laminate to the maximum load was 30.984 Joules and the Ε-glass laminate system was 14.204 Joules. The average total energy absorbed by the sample laminate was 35.34 Joules and the Ε-glass laminate system was 26 76 joules. Therefore, when subjected to the same impact velocity, the sample laminates absorb an average of 32% more energy than the Ε-glass laminate. In addition, the sample laminate exhibits much less damage than the bismuth-glass laminate and does not reach penetration. Example 4 The glass in this example was prepared by reacting a reagent-grade chemical mixture in a 10% Rh/Pt® at a temperature between 15 ° C and 1550 ° C (2732 ° F to 2822 ° F). It was prepared by melting in powder form for 4 hours. Each batch is about 12 grams. After the 4 hour melting period, the molten glass was poured onto the steel plate and bonfired. To compensate for the volatility loss of ΙΟ3 (for 1200 gram batches, typically about 5% of the total target B2 Ο3 concentration under laboratory batch melt conditions), the boron retention factor in the batch calculation was set to 95%. Unregulated other volatility in the batch 158854.doc 201217295 The emission loss of substances such as fluorides and organic oxides is due to its low concentration in the glass. The compositions in the examples represent batch compositions. The batch composition as illustrated is considered to be close to the measured composition due to the use of reagent grade chemicals during the preparation of the glass and appropriate adjustment of b2o3. By using ASTM test method C965 "Standard Practice for Measuring Viscosity of Glass Above the Softening Point" and C829 "Standard Practices for Measurement of

Liquidus Temperature of Glass by the Gradient Furnace Method」來測定熔體黏度隨溫度及液相溫度之變化。 每一玻璃樣品皆使用具有40 mm直徑及1 -1.5 mm厚度之 經拋光盤進行電性質及機械性質量測,該等玻璃樣品係由 退火玻璃製成。藉由ASTM測試方法D150 「Standard TestThe liquidus temperature of Glass by the Gradient Furnace Method is used to determine the change in melt viscosity with temperature and liquidus temperature. Each glass sample was tested for electrical and mechanical properties using a polished disk having a diameter of 40 mm and a thickness of 1 - 1.5 mm. The glass samples were made of annealed glass. By ASTM test method D150 "Standard Test

Methods for A-C Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulating Materials」 自1 MHz至1 GHz測定每一玻璃之介電常數(Dk)及耗散因子 (Df)。根據該程序,在25°C及50%濕度下將所有樣品預處 理40小時。使用ASTM測試方法C729 「Standard TestMethods for A-C Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulating Materials" The dielectric constant (Dk) and dissipation factor (Df) of each glass were measured from 1 MHz to 1 GHz. According to this procedure, all samples were pretreated for 40 hours at 25 ° C and 50% humidity. Use ASTM test method C729 "Standard Test"

Method for Density of Glass by the Sink-Float Comparator」 對玻璃密度實施選擇性測試,其中所有樣品皆經退火e 對於所選組合物,使用微壓痕法來測定楊氏模數(在壓 頭卸載循環中,來自壓痕負載-壓痕深度曲線之初始斜率) 及微硬度(來自最大壓痕負載及最大壓痕深度)。對於該等 測試,使用已測試Dk& Df之同一盤樣品。實施5次壓痕量 測以獲得平均楊氏模數及微硬度數據。使用市售標準參照Method for Density of Glass by the Sink-Float Comparator” Performs a selective test on glass density, in which all samples are annealed. e For the selected composition, the microindentation method is used to determine Young's modulus (in the head unloading cycle) Medium, from the indentation load - the initial slope of the indentation depth curve) and the microhardness (from the maximum indentation load and the maximum indentation depth). For these tests, the same plate sample of tested Dk & Df was used. Five indentation measurements were performed to obtain average Young's modulus and microhardness data. Use commercially available standard reference

S 158854.doc -65- 201217295 玻璃碑(產品名BK7)來校正微壓痕裝置。參照玻璃之揚氏 模數係90.1 GPa(具有0.26 GPa之一個標準偏差)且微硬度 係4」GPa(具有0·02 GPa之一個標準偏差),其皆係基於^ 次量測。 實例中之所有組成值均以重量%表示。在下表中, 「E」係指楊氏模數;rH」係指微硬度;〜係指長絲強 度;且「Std」係指標準偏差。 表4组合物 樣品1至8提供玻璃組合物(表4)(以重量%計):3丨〇2 62 5_ 67.5% ' B2〇3 8.4-9.4% > A1203 10.3-16.0% > MgO 6.5- 11.1/ό、CaO 1.5-5.2%、Li2〇 1.0%、Na2〇 0.0¾、κ20 0.8%、Fe2〇3 〇.2_〇.8%、f2 0.0%、Ti〇2 〇.〇%及硫酸鹽(表 示為 s〇3)〇.〇〇/0。 發現該等玻璃在1 MHz下具有5·44至5.67之Dk及0·0006至 0.0031之Df’且在1 GHz頻率下具有5.47至6·67之以及 0.0048至0.0077之Df。系列III組合物之電性質展示顯著低 於標準E-玻璃(即’改良)2Dk&Df,標準E-玻璃在1 MHz 下Dk為7·29且Df為0.003且在1 GHz下Dkg 7.14且Df為 0.0168 〇 就纖維成型性質而言,表4中組合物具有1300。(:至 1372°C之成型溫度(TF)及89t:至222°C之成型窗(forming window)(TF-TL)。此可與TF通常在1170°C至1215°C範圍内 之標準E-玻璃媲美。為防止在纖維成型期間玻璃失透,大 於55°C之成型窗(TF-TL)係合意的。表4中所有組合物均展 158854.doc -66· 201217295 示令人滿意之成型窗。儘管表4組合物之成型溫度高於E-玻璃’但其成型溫度顯著低於D-玻璃(通常為約141〇。(:)。 表4.可用於本發明一些實施例之一些玻璃組合物 樣品: 1 2 3 4 5 6 7 8 A1203 11.02 9.45 11.64 12.71 15.95 10.38 10.37 11.21 B203 8.55 8.64 8.58 8.56 8.46 8.71 9 87 9 28 CaO 5.10 5.15 3.27 2.48 1.50 2.95 2.01 1.54 CoO 0.00 0.00 0.00 0.00 0.00 0.00 〇〇〇 0 62 Fe203 0.39 0.40 0.39 0.39 0.39 0.53 0.80 0.27 K20 1 0.77 0.78 0.77 0.77 0.76 0.79 0.79 0.78 U20 0.98 0.99 0.98 0.98 0.97 1.00 1 00 1 00 MgO 6.70 7.44 8.04 8.69 9.24 10.39 11-05 11 〇4 Si02 66.48 67.16 66.32 65.42 62.72 65.26 64.12 64.26 性質 Dk, 1 MHz 5.62 5.59 5.44 5.47 5.50 5.67 5.57 5.50 Dk, 1 GHz 5.65 5.62 5.46 5.47 5.53 5.67 5.56 5.50 Df, 1 MHz 0.0010 0.0006 0.0016 0.0008 0.0020 0.0031 0.0012 0.0010 Df, 1 GHz 0.0048 0.0059 0.0055 0.0051 0.0077 0.0051 0.0053 0.0049 TL(°C) 1209 1228 1215 1180 1143 1219 1211 1213 TF(°C) 1370 1353 1360 1372 1365 1319 1300 1316 Tf-Tl(〇C) 161 125 145 192 222 100 89 103 表5組合物 樣品9至15提供玻璃組合物:Si〇2 60.8-68.0%、B2〇3 8.6%&li.〇%、Al2〇3 8 7_122%、Mg〇 9 5 12 5% Ca〇 1.0-3,0%、Li20 0.5-1.5%、Na20 0.5%、K20 0.8%、Fe203 0.4%、F2 0.3%、Ti02 0.2%及硫酸鹽(表示為 s〇3)〇 〇%。 發現該等玻璃在1 MHz下具有5.55至5.95之Dk及0_0002至 0.0013之Df’且在1 GHz頻率下具有5.54至5.94之Dk及 0.0040至0.005 8之Df。表5中組合物之電性質展示顯著低於 標準E-玻璃(改良)之Dk及Df,標準E-玻璃在1 MHz下Dk為 158854.doc -67- 201217295 7.29iDA〇.0〇3iSlGHzTDkg7.14iDA〇.〇l68» 就機械性質而言’表5組合物具有86.5-91.5 GPa之楊氏 模數及4.0-4.2 GPa之微硬度,二者等於或高於標準e玻 璃,標準E玻璃具有85.9 GPa之楊氏模數及3.8 GPa之微硬 度。表5組合物之%氏模數亦顯著高於D-玻璃(基於文獻數 據為約55 GPa)。 就纖維成型性質而言,與TF在1170。(:至1215°C範圍内之 才示準它-玻璃相比,表5組合物具有1224。〇至1365。〇之成型 溫度(TF)及6t:至105°C之成型窗(Tf_Tl)。一些(但非所有) 表5組合物具有大於551之成型窗(TfTl),在一些情況下 認為可較佳避免在商業纖維成型作業中玻璃失透。表5組 合物之成型溫度低於D-破璃之成型溫度(141〇。〇,但高於 E-玻璃。 表5·可用於本發明—些實施例之一些玻璃組合物S 158854.doc -65- 201217295 Glass monument (product name BK7) to calibrate the microindentation device. The Young's modulus of the reference glass is 90.1 GPa (having a standard deviation of 0.26 GPa) and the microhardness is 4" GPa (having a standard deviation of 0. 02 GPa), which are based on the measurement. All component values in the examples are expressed in % by weight. In the table below, "E" means Young's modulus; rH" means microhardness; ~ means filament strength; and "Std" means standard deviation. Table 4 Composition Samples 1 to 8 provided glass compositions (Table 4) (in % by weight): 3丨〇2 62 5_67.5% 'B2〇3 8.4-9.4% > A1203 10.3-16.0% > MgO 6.5 - 11.1/ό, CaO 1.5-5.2%, Li2〇1.0%, Na2〇0.03⁄4, κ20 0.8%, Fe2〇3 〇.2_〇.8%, f2 0.0%, Ti〇2 〇.〇% and sulfuric acid Salt (expressed as s〇3)〇.〇〇/0. The glasses were found to have a Dk of 5.44 to 5.67 and a Df' of 0.0006 to 0.0031 at 1 MHz and a Df of 5.47 to 6.67 and 0.0048 to 0.0077 at a frequency of 1 GHz. The electrical properties of the Series III compositions were significantly lower than the standard E-glass (ie 'modified' 2Dk & Df, the standard E-glass had a Dk of 7.29 at 1 MHz and a Df of 0.003 and Dkg 7.14 at 1 GHz and Df The composition in Table 4 has 1300 in terms of fiber forming properties of 0.0168 Å. (: molding temperature (TF) to 1372 ° C and forming window (TF-TL) of 89 t: to 222 ° C. This can be compared with the standard E of TF usually in the range of 1170 ° C to 1215 ° C - Glass is comparable. To prevent devitrification of the glass during fiber formation, a molded window (TF-TL) greater than 55 ° C is desirable. All compositions in Table 4 are shown 158854.doc -66· 201217295 Forming window. Although the forming temperature of the composition of Table 4 is higher than that of E-glass', its molding temperature is significantly lower than that of D-glass (usually about 141 Å. (:). Table 4. Some of the embodiments that can be used in the present invention. Glass composition sample: 1 2 3 4 5 6 7 8 A1203 11.02 9.45 11.64 12.71 15.95 10.38 10.37 11.21 B203 8.55 8.64 8.58 8.56 8.46 8.71 9 87 9 28 CaO 5.10 5.15 3.27 2.48 1.50 2.95 2.01 1.54 CoO 0.00 0.00 0.00 0.00 0.00 0.00 〇〇0 62 Fe203 0.39 0.40 0.39 0.39 0.39 0.53 0.80 0.27 K20 1 0.77 0.78 0.77 0.77 0.76 0.79 0.79 0.78 U20 0.98 0.99 0.98 0.98 0.97 1.00 1 00 1 00 MgO 6.70 7.44 8.04 8.69 9.24 10.39 11-05 11 〇4 Si02 66.48 67.16 66.32 65.42 62.72 65.26 64.12 64.26 Mass Dk, 1 MHz 5.62 5.59 5.44 5.47 5.50 5.67 5.57 5.50 Dk, 1 GHz 5.65 5.62 5.46 5.47 5.53 5.67 5.56 5.50 Df, 1 MHz 0.0010 0.0006 0.0016 0.0008 0.0020 0.0031 0.0012 0.0010 Df, 1 GHz 0.0048 0.0059 0.0055 0.0051 0.0077 0.0051 0.0053 0.0049 TL (°C) 1209 1228 1215 1180 1143 1219 1211 1213 TF(°C) 1370 1353 1360 1372 1365 1319 1300 1316 Tf-Tl(〇C) 161 125 145 192 222 100 89 103 Table 5 Composition Samples 9 to 15 provide glass Composition: Si〇2 60.8-68.0%, B2〇3 8.6% & li.〇%, Al2〇3 8 7_122%, Mg〇9 5 12 5% Ca〇1.0-3, 0%, Li20 0.5-1.5 %, Na20 0.5%, K20 0.8%, Fe203 0.4%, F2 0.3%, Ti02 0.2%, and sulfate (expressed as s〇3) 〇〇%. The glasses were found to have a Dk of 5.55 to 5.95 and a Df' of 0-0002 to 0.0013 at 1 MHz and a Dk of 5.54 to 5.94 and a Df of 0.0040 to 0.005 at a frequency of 1 GHz. The electrical properties of the compositions in Table 5 are significantly lower than the standard E-glass (modified) Dk and Df, and the standard E-glass at 1 MHz is 158854.doc -67-201217295 7.29iDA〇.0〇3iSlGHzTDkg7.14iDA 〇.〇l68» For mechanical properties, 'Table 5 composition has a Young's modulus of 86.5-91.5 GPa and a microhardness of 4.0-4.2 GPa, both equal to or higher than standard e-glass, and standard E-glass has 85.9 GPa Young's modulus and microhardness of 3.8 GPa. The % modulus of the composition of Table 5 was also significantly higher than that of D-glass (about 55 GPa based on literature data). In terms of fiber molding properties, it is at 1170 with TF. (: to the range of 1215 ° C to show it - glass compared to the composition of Table 5 has 1224. 〇 to 1365. 成型 forming temperature (TF) and 6t: to 105 ° C molding window (Tf_Tl). Some (but not all) The composition of Table 5 has a shaped window (TfTl) greater than 551, which in some cases is believed to better avoid devitrification of the glass during commercial fiber forming operations. The forming temperature of the composition of Table 5 is lower than D-break Glass forming temperature (141 〇. 〇, but higher than E-glass. Table 5 · Some glass compositions that can be used in the present invention - some examples

158854.doc 12 13 14 15 12.08 12.18 8.76 12.04 8.71 8.79 8.79 8.68 2.95 1.09 1.09 2.94 0.32 0.32 0.32 0.32 0.40 0.40 0.40 0.40 0.79 0.79 0,79 0.78 0.50 1.51 1.51 1.49 12.41 12.51 9.81 9.69 0.52 0.52 0.52 0.52 61.14 61.68 67.80 62.95 0.20 0.20 0.20 0.20 5.84 5.95 5.60 5.88 5.83 5.94 5.55 5.86 201217295158854.doc 12 13 14 15 12.08 12.18 8.76 12.04 8.71 8.79 8.79 8.68 2.95 1.09 1.09 2.94 0.32 0.32 0.32 0.32 0.40 0.40 0.40 0.40 0.79 0.79 0,79 0.78 0.50 1.51 1.51 1.49 12.41 12.51 9.81 9.69 0.52 0.52 0.52 0.52 61.14 61.68 67.80 62.95 0.20 0.20 0.20 0.20 5.84 5.95 5.60 5.88 5.83 5.94 5.55 5.86 201217295

Df, 1 MHz 0.0007 0.0013 0.0007 0.0006 0.0002 0.0002 0.0011 Df, 1 GHz 0.0042 0.0040 0.0058 0.0043 0.0048 0.0045 0.0053 TL(°C) 1214 1209 1232 1246 1248 1263 1215 Tf(°C) 1288 1314 1287 1277 1254 1365 . 1285 Tf-Tl (°C) 74 105 55 31 6 102 70 E (GPa) 90.5 87.4 86.8 86.5 89.6 87.2 91.5 H (GPa) 4.12 4.02 4.02 4.03 4.14 4.07 4.19 表6.可用於本發明一些實施例之一些玻璃組合物 樣品· 16 17 18 19 20 Al2〇3 10.37 11.58 8.41 11.58 12.05 B203 8.71 10.93 10.66 8.98 8.69 CaO 2.01 2.63 3.02 1.78 2.12 f2 0.32 0.30 0.30 0.30 0.30 Fe2〇3 0.40 0.27 0.27 0.27 0.27 k2〇 0.79 0.25 0.25 0.16 0.10 u2〇 0.50 1.21 1.53 0.59 1.40 MgO 11.06 10.04 9.65 11.65 10.57 NazO 0.52 0.25 0.57 0.35 0.15 Si02 65.13 62.55 65.35 64.35 64.35 Ti02 0.20 0.00 0.00 0.00 0.00 總計 100.00 100.00 100.00 100.00 100.00 Dk, 1 MHz 5.43 5.57 5.30 5.42 Dk, 1 GHz 5.33 5.48 5.22 5.33 Df, 1 MHz 0.0057 0.0033 0.0031 0.0051 Df, 1 GHz 0.0003 0.0001 0.0008 0.0014 TL(°C) 1231 1161 1196 1254 1193 TF(°C) 1327 1262 1254 1312 1299 Tf-Tl (°C) 96 101 58 58 106 Tm(°C) 1703 1592 1641 1634 1633 E (GPa) 85.3 86.1 85.7 91.8 89.5 Std E (GPa) 0.4 0.6 2.5 1.7 1.5 H (GPa) 3.99 4.00 4.03 4.22 4.13 Std H (GPa) 0.01 0.02 0,09 0.08 0.05 158854.doc -69· 201217295 表6(續) 樣品: 21 22 23 24 25 26 Al2〇3 12.04 12.04 12.04 12.04 12.04 12.54 B203 8.65 8.69 10.73 10.73 11.07 8.73 CaO 2.06 2.98 2.98 2.98 2.98 2.88 f2 0.45 0.45 0.45 0.45 0.45 2.00 Fe2〇3 0.35 0.35 0.35 0.35 0.35 0.35 K20 0.4 0.4 0.4 0.4 0.4 0.40 Li20 1.53 1.05 1.05 0.59 0.48 MgO 10.47 10.62 9.97 11.26 11.26 11.26 Na20 0.5 0.5 0.5 0.5 0.5 0.50 Si02 63.05 62.42 61.03 60.2 59.97 61.34 Ti02 0.5 0.5 0.5 0.5 0.5 總計 100.00 100.00 100.00 100.00 100.00 100.00 Dk, 1 MHz 5.75 5.73 5.61 5.64 5.63 5.35 Dk, 1 GHz 5.68 5.61 5.55 5.54 5.49 5.38 Df, 1 MHz 0.004 0.0058 0.0020 0.0046 0.0040 0.0063 Df, 1 GHz 0.0021 0.0024 0.0034 0.0019 0.0023 0.0001 TlCO 1185 1191 1141 1171 1149 1227 Tf(°C) 1256 1258 1244 1246 1249 1301 Tf-Tl(°C) 71 67 103 75 100 Tm(°C) 1587 1581 1587 1548 1553 E (GPa) Std E (GPa) H (GPa) Std H (GPa) af(KPSI/GPa) 475.7/3.28 520.9/3.59 466.5/3.22 522.0 Stdaf(KPSI/GPa) 37.3/0.26 18.3/0.13 41.8/0.29 18.70 密度(g/cm3) 2.4209* 2.4324* 2.4348* 表7.可用於本發明一些實施例之一些玻璃組合物 樣品. 27 28 E-玻璃 Al2〇3 12.42 12.57 13.98 B2〇3 9.59 8.59 5.91 CaO 0.11 0.10 22.95 f2 0.35 0.26 0.71 158854.doc •70- 201217295Df, 1 MHz 0.0007 0.0013 0.0007 0.0006 0.0002 0.0002 0.0011 Df, 1 GHz 0.0042 0.0040 0.0058 0.0043 0.0048 0.0045 0.0053 TL(°C) 1214 1209 1232 1246 1248 1263 1215 Tf(°C) 1288 1314 1287 1277 1254 1365 . 1285 Tf-Tl (°C) 74 105 55 31 6 102 70 E (GPa) 90.5 87.4 86.8 86.5 89.6 87.2 91.5 H (GPa) 4.12 4.02 4.02 4.03 4.14 4.07 4.19 Table 6. Samples of some glass compositions useful in some embodiments of the invention · 16 17 18 19 20 Al2〇3 10.37 11.58 8.41 11.58 12.05 B203 8.71 10.93 10.66 8.98 8.69 CaO 2.01 2.63 3.02 1.78 2.12 f2 0.32 0.30 0.30 0.30 0.30 Fe2〇3 0.40 0.27 0.27 0.27 0.27 k2〇0.79 0.25 0.25 0.16 0.10 u2〇0.50 1.21 1.53 0.59 1.40 MgO 11.06 10.04 9.65 11.65 10.57 NazO 0.52 0.25 0.57 0.35 0.15 Si02 65.13 62.55 65.35 64.35 64.35 Ti02 0.20 0.00 0.00 0.00 0.00 Total 100.00 100.00 100.00 100.00 100.00 Dk, 1 MHz 5.43 5.57 5.30 5.42 Dk, 1 GHz 5.33 5.48 5.22 5.33 Df , 1 MHz 0.0057 0.0033 0.0031 0.0051 Df, 1 GHz 0.0003 0.0001 0.0008 0.0014 TL(°C) 1231 1161 1196 1254 1193 TF(°C) 1327 1262 1254 1312 1299 Tf-Tl (°C) 96 101 58 58 106 Tm(°C) 1703 1592 1641 1634 1633 E (GPa) 85.3 86.1 85.7 91.8 89.5 Std E (GPa) 0.4 0.6 2.5 1.7 1.5 H (GPa) 3.99 4.00 4.03 4.22 4.13 Std H (GPa) 0.01 0.02 0,09 0.08 0.05 158854.doc -69· 201217295 Table 6 (continued) Sample: 21 22 23 24 25 26 Al2〇3 12.04 12.04 12.04 12.04 12.04 12.54 B203 8.65 8.69 10.73 10.73 11.07 8.73 CaO 2.06 2.98 2.98 2.98 2.98 2.88 f2 0.45 0.45 0.45 0.45 0.45 2.00 Fe2〇3 0.35 0.35 0.35 0.35 0.35 0.35 K20 0.4 0.4 0.4 0.4 0.4 0.40 Li20 1.53 1.05 1.05 0.59 0.48 MgO 10.47 10.62 9.97 11.26 11.26 11.26 Na20 0.5 0.5 0.5 0.5 0.5 0.50 Si02 63.05 62.42 61.03 60.2 59.97 61.34 Ti02 0.5 0.5 0.5 0.5 0.5 Total 100.00 100.00 100.00 100.00 100.00 100.00 Dk, 1 MHz 5.75 5.73 5.61 5.64 5.63 5.35 Dk, 1 GHz 5.68 5.61 5.55 5.54 5.49 5.38 Df, 1 MHz 0.004 0.0058 0.0020 0.0046 0.0040 0.0063 Df, 1 GHz 0.0021 0.0024 0.0034 0.0019 0.0023 0.0001 TlCO 1185 1191 1141 1171 1149 1227 Tf(°C) 1256 1258 1244 1246 1249 1301 Tf-Tl(°C) 71 67 103 75 100 Tm(°C) 1587 1581 1587 1548 1553 E (GPa) Std E (GPa) H (GPa) Std H (GPa) af(KPSI/GPa) 475.7/ 3.28 520.9/3.59 466.5/3.22 522.0 Stdaf (KPSI/GPa) 37.3/0.26 18.3/0.13 41.8/0.29 18.70 Density (g/cm3) 2.4209* 2.4324* 2.4348* Table 7. Some glass combinations that may be used in some embodiments of the invention Samples. 27 28 E-glass Al2〇3 12.42 12.57 13.98 B2〇3 9.59 8.59 5.91 CaO 0.11 0.10 22.95 f2 0.35 0.26 0.71 158854.doc •70- 201217295

Fe203 0.21 0.21 0 36 K20 0.18 0.18 0.11 Li20 0.80 1.01 〇 MgO 10.25 10.41 0.74 Na20 0.15 0.18 0.89 Si02 65.47 65.96 54.15 Ti〇2 0.17 0.17 0 07 Dk, 1 MHz 5.3 5.4 73 Dk, 1 GHz 5.3 5.4 7.1 Df, 1 MHz 0.003 0.008 Df, 1 GHz 0.011 0.012 0.0168 TL(°C) 1184 1201 1079 Tf(°C) 1269 1282 1173 Tf-Tl (°C) 85 81 94 E (GPa) H (GPa) 3.195 3.694 樣品29至62提供玻璃組合物(表8)(以重量%計广Μα 53.74-76.97%、B2〇3 4.47-14.28%、A1203 4.63-15.44%、Fe203 0.21 0.21 0 36 K20 0.18 0.18 0.11 Li20 0.80 1.01 〇MgO 10.25 10.41 0.74 Na20 0.15 0.18 0.89 Si02 65.47 65.96 54.15 Ti〇2 0.17 0.17 0 07 Dk, 1 MHz 5.3 5.4 73 Dk, 1 GHz 5.3 5.4 7.1 Df, 1 MHz 0.003 0.008 Df, 1 GHz 0.011 0.012 0.0168 TL(°C) 1184 1201 1079 Tf(°C) 1269 1282 1173 Tf-Tl (°C) 85 81 94 E (GPa) H (GPa) 3.195 3.694 Samples 29 to 62 are available Glass composition (Table 8) (in terms of % by weight, 53α 53.74-76.97%, B2〇3 4.47-14.28%, A1203 4.63-15.44%,

MgO 4.20-12.16〇/〇 ^ CaO 1.04-1 〇.!5〇/〇 ^ Li20 O.〇-3.2〇/0 ,MgO 4.20-12.16〇/〇 ^ CaO 1.04-1 〇.!5〇/〇 ^ Li20 O.〇-3.2〇/0 ,

Na2〇 0.0-1.61%、K20 〇.〇i_〇.〇5%、Fe2〇3 〇 〇6 〇 35%、h 0.49-1.48%、Ti02 0.05-0.65%及硫酸鹽(表示為 s〇3)〇 〇_ 0.16%。 樣品29至62提供玻璃組合物(表8)(以重量%計),其中 (MgO+CaO)含量為 7.81-16.00%,CaO/MgO之比率為 0.09-1.74%’(Si02+B203)含量為 67.68-81.44%,Al203/B2〇3之比 率為 0.90-1.71¾ ’(Li20+Na2〇+K2〇)含量為 0.03-3.38%,且Na2〇0.0-1.61%, K20 〇.〇i_〇.〇5%, Fe2〇3 〇〇6 〇35%, h 0.49-1.48%, Ti02 0.05-0.65% and sulfate (expressed as s〇3) 〇〇 _ 0.16%. Samples 29 to 62 provide glass compositions (Table 8) (in % by weight) with a (MgO + CaO) content of 7.81-16.00% and a CaO/MgO ratio of 0.09-1.74%' (Si02 + B203) content of 67.68-81.44%, the ratio of Al203/B2〇3 is 0.90-1.713⁄4 '(Li20+Na2〇+K2〇) content is 0.03-3.38%, and

Li20/(Li20+Na20+K20)之比率為 0.00-0.95%。 就機械性質而言,表8組合物具有2.331-2.416 g/cm3之纖 維密度及3050-3578 MPa之平均纖維抗拉強度(或纖維強 度)。 158854.doc •71 - 201217295 為里測纖維抗拉強度,藉由10Rh/90Pt單頭式纖維牵伸 單元製造玻璃組合物之纖維樣品。將約85克給定組合物之 玻璃屑進給至套管式熔融單元中並在接近或等於1〇〇泊熔 體黏度之溫度下處理2小時》隨後將熔體降低至接近或等 於1000泊熔體黏度之溫度並在纖維牽伸前穩定1小時。藉 由控制纖維牽伸捲繞機之速度來控制纖維直徑以製造直徑 為約10 μιη之纖維。所有纖維樣品均係在空氣中捕獲而與 外物無任何接觸。在受控濕度在4〇% rh與間之房 間中完成纖維牽伸。 使用配備有Kawabata C型荷重元之Kawabata KES-GI(Kato Tech有限公司,japan)抗拉強度分析儀來量測纖 維抗拉強度。使用樹脂黏著劑將纖維樣品安裝在紙框架條 上。向纖維施加拉力直至破壞,藉此根據纖維直徑及斷裂 應力來測定纖維強度。該測試係在室溫及介於4〇% RH至 45% RH間之受控濕度下實施。根據6S至η纖維樣品大小 來計算每一組合物之平均值及標準偏差。 發現玻璃在1 GHz下具有4.83至5.67之Dk及0.003至0.007 之Df。表8中組合物之電性質展示顯著低於標準E玻璃 (即,改良)之Dk及Df,在1 GHz下標準E-玻璃D]^7.14且Df 為 0.0168。 就纖維成型性質而言’表8組合物具有1247°C至1439°C 之成型溫度(TF)及53°C至243°C之成型窗(TF-TL)。表8中組 合物具有1058°C至1279°C之液相溫度(TL)。此可與TF通常 在1170°C至1215°C範圍内之標準E_玻璃媲美。為防止在纖 158854.doc •72- 201217295 維成型期間玻璃失透,大於55°C之成型窗(TF-TL)有時係合 意的。表8中所有組合物均展示令人滿意之成型窗。 表8.可用於本發明一些實施例之一些玻璃組合物 wt% 29 30 31 32 33 Si〇2 64.24 58.62 57.83 61.00 61.56 Al2〇3 11.54 12.90 12.86 12.87 12.82 Fe2〇3 0.28 0.33 0.33 0.33 0.32 CaO 1.70 1.04 2.48 2.48 1.08 MgO 11.69 11.63 12.16 9.31 10.69 Na2〇 0.01 0.00 0.00 0.00 0.00 K20 0.03 0.03 0.03 0.03 0.03 B2O3 8.96 14.28 13.15 12.81 12.30 f2 0.53 0.62 0.61 0.61 0.65 Ti〇2 0.40 0.54 0.54 0.54 0.54 Li20 0.60 0.00 0.00 0.00 0.00 S03 0.01 0.01 0.01 0.01 0.01 總計 100.00 100.00 100.00 100.00 100.00 (MgO+CaO) 13.39 12.67 14.64 11.79 11.77 CaO/Mg 0.15 0.09 0.20 0.27 0.10 MgO/(MgO+CaO) 0.87 0.92 0.83 0.79 0.91 S1O2+B2O3 73.20 72.90 70.98 73.81 73.86 AI2O3/B2O3 1.29 0.90 0.98 1.00 1.04 (Li2〇+Na2〇+K2〇) 0.64 0.03 0.03 0.03 0.03 Li20/(Li20+Na20+K20) 0.94 0.00 0.00 0.00 0.00 Τλ(°〇 1196 1228 1205 1180 1249 Tf(bC) 1331 1300 1258 1334 1332 TWO 135 72 53 154 83 在1 GHz下之D* 5.26 *氺氺 *氺氺 5.30 氺氺氺 在1 GHz下之D/ 0.0017 本木氺 0.001 本氺本 纖維密度(g/cm3) *氺* 本氺* 本氺本 纖維強度(MPa) 幸伞* 伞幸承 158854.doc -73- 201217295 表8(續) wt% 34 35 36 37 38 Si02 63.83 65.21 66.70 60.02 53.74 AI2O3 10.97 10.56 10.11 12.32 15.44 Fe2〇3 0.26 0.25 0.24 0.29 0.24 CaO 2.38 2.29 2.19 4.01 3.83 MgO 10.64 10.23 9.79 9.95 10.53 Na20 0.29 0.28 0.27 0.33 0.09 K20 0.03 0.03 0.03 0.03 0.03 B2O3 9.32 8.96 8.57 10.48 13.94 f2 1.20 1.16 1.11 1.35 1.48 T1O2 0.36 0.35 0.33 0.41 0.65 Li20 0.70 0.67 0.64 0.79 0.02 S03 0.14 0.14 0.13 0.16 0.14 總計 100.13 100.13 100.12 100.15 100.13 (MgO+CaO) 13.02 12.52 11.98 13.96 14.36 CaO/MgO 0.22 0.22 0.22 0.40 0.36 MgO/(MgO+CaO) 0.82 0.82 0.82 0.71 0.73 S1O2+B2O3 73.15 74.17 75.27 70.50 67.68 AI2O3/B2O3 1.18 1.18 1.18 1.18 1.11 (Li20+Na20+K20) 1.02 0.98 0.94 1.15 0.14 Li20/(Li20+Na20+K20) 0.69 0.68 0.68 0.69 0.16 TlCC) 1255 1267 1279 1058 1175 TfCC) 1313 1320 1333 1266 1247 Tf-TlCC) 58 53 54 208 72 在1 GHz下之 *** 5.46 5.43 5.56 5.57 在1 GHz下之D/ *氺本 0.0036 0.0020 0.0025 0.00437 纖維密度(g/cm3) 2.402 2.408 2.352 2.416 纖維強度(MPa) 3310 3354 表8(續) 3369 3413 *** wt% 39 40 41 42 43 Si02 62.54 63.83 65.21 66.70 59.60 AI2O3 11.36 10.97 10.56 10.11 13.52 158854.doc - 74 - 201217295The ratio of Li20/(Li20+Na20+K20) is 0.00-0.95%. In terms of mechanical properties, the composition of Table 8 has a fiber density of 2.331-2.416 g/cm3 and an average fiber tensile strength (or fiber strength) of 3050-3578 MPa. 158854.doc •71 - 201217295 For the tensile strength of the fiber, a fiber sample of the glass composition was produced by a 10Rh/90Pt single-head fiber drawing unit. Approximately 85 grams of glass shards from a given composition are fed into the cannulated melting unit and treated at a temperature close to or equal to 1 Torr of melt viscosity for 2 hours. The melt is then reduced to approximately or equal to 1000 poises. The temperature of the melt viscosity was stabilized for 1 hour before the fiber was drawn. The fiber diameter is controlled by controlling the speed of the fiber drafting winder to produce fibers having a diameter of about 10 μm. All fiber samples were captured in air without any contact with foreign objects. Fiber drawing was done in a room where the controlled humidity was between 4% rh and . The tensile strength of the fiber was measured using a Kawabata KES-GI (Kato Tech Co., Ltd., japan) tensile strength analyzer equipped with a Kawabata C type load cell. A fiber sample was mounted on the paper frame strip using a resin adhesive. Tensile force is applied to the fibers until breaking, whereby the fiber strength is determined based on the fiber diameter and the breaking stress. The test was carried out at room temperature and under controlled humidity between 4% RH and 45% RH. The average and standard deviation of each composition were calculated from the 6S to η fiber sample size. The glass was found to have a Dk of 4.83 to 5.67 and a Df of 0.003 to 0.007 at 1 GHz. The electrical properties of the compositions in Table 8 were shown to be significantly lower than the D and Df of standard E glass (i.e., modified) with a standard E-glass D]^7.14 and a Df of 0.0168 at 1 GHz. The composition of Table 8 has a molding temperature (TF) of 1247 ° C to 1439 ° C and a molding window (TF-TL) of 53 ° C to 243 ° C in terms of fiber molding properties. The composition in Table 8 has a liquidus temperature (TL) of 1058 ° C to 1279 ° C. This is comparable to standard E_glass, where TF is typically in the range of 1170 ° C to 1215 ° C. To prevent devitrification of the glass during the molding process, it is sometimes desirable to have a molded window (TF-TL) greater than 55 °C. All of the compositions in Table 8 exhibited satisfactory molded windows. Table 8. Some glass compositions useful in some embodiments of the invention wt% 29 30 31 32 33 Si〇2 64.24 58.62 57.83 61.00 61.56 Al2〇3 11.54 12.90 12.86 12.87 12.82 Fe2〇3 0.28 0.33 0.33 0.33 0.32 CaO 1.70 1.04 2.48 2.48 1.08 MgO 11.69 11.63 12.16 9.31 10.69 Na2〇0.01 0.00 0.00 0.00 0.00 K20 0.03 0.03 0.03 0.03 0.03 B2O3 8.96 14.28 13.15 12.81 12.30 f2 0.53 0.62 0.61 0.61 0.65 Ti〇2 0.40 0.54 0.54 0.54 0.54 Li20 0.60 0.00 0.00 0.00 0.00 S03 0.01 0.01 0.01 0.01 Total 100.00 100.00 100.00 100.00 100.00 (MgO+CaO) 13.39 12.67 14.64 11.79 11.77 CaO/Mg 0.15 0.09 0.20 0.27 0.10 MgO/(MgO+CaO) 0.87 0.92 0.83 0.79 0.91 S1O2+B2O3 73.20 72.90 70.98 73.81 73.86 AI2O3/B2O3 1.29 0.90 0.98 1.00 1.04 (Li2〇+Na2〇+K2〇) 0.64 0.03 0.03 0.03 0.03 Li20/(Li20+Na20+K20) 0.94 0.00 0.00 0.00 0.00 Τλ(°〇1196 1228 1205 1180 1249 Tf(bC) 1331 1300 1258 1334 1332 TWO 135 72 53 154 83 D* 5.26 *氺氺*氺氺5.30 at 1 GHz D/ 0.0017 at 1 GHz Density of the fiber (g/cm3) *氺* 本氺* The strength of the fiber of this 氺(MPa) 幸伞* Umbrella 158854.doc -73- 201217295 Table 8 (continued) wt% 34 35 36 37 38 Si02 63.83 65.21 66.70 60.02 53.74 AI2O3 10.97 10.56 10.11 12.32 15.44 Fe2〇3 0.26 0.25 0.24 0.29 0.24 CaO 2.38 2.29 2.19 4.01 3.83 MgO 10.64 10.23 9.79 9.95 10.53 Na20 0.29 0.28 0.27 0.33 0.09 K20 0.03 0.03 0.03 0.03 0.03 B2O3 9.32 8.96 8.57 10.48 13.94 f2 1.20 1.16 1.11 1.35 1.48 T1O2 0.36 0.35 0.33 0.41 0.65 Li20 0.70 0.67 0.64 0.79 0.02 S03 0.14 0.14 0.13 0.16 0.14 Total 100.13 100.13 100.12 100.15 100.13 (MgO+CaO) 13.02 12.52 11.98 13.96 14.36 CaO/MgO 0.22 0.22 0.22 0.40 0.36 MgO/(MgO+ CaO) 0.82 0.82 0.82 0.71 0.73 S1O2+B2O3 73.15 74.17 75.27 70.50 67.68 AI2O3/B2O3 1.18 1.18 1.18 1.18 1.11 (Li20+Na20+K20) 1.02 0.98 0.94 1.15 0.14 Li20/(Li20+Na20+K20) 0.69 0.68 0.68 0.69 0.16 TlCC ) 1255 1267 1279 1058 1175 TfCC) 1313 1320 1333 1266 1247 Tf-TlCC) 58 53 54 208 72 *** at 1 GHz 5.46 5.43 5.56 5.57 at 1 GHz D/ *氺本 0.0036 0.0020 0.0025 0.00437 Fiber density (g/cm3) 2.402 2.408 2.352 2.416 Fiber strength (MPa) 3310 3354 Table 8 (continued) 3369 3413 *** wt% 39 40 41 42 43 Si02 62.54 63.83 65.21 66.70 59.60 AI2O3 11.36 10.97 10.56 10.11 13.52 158854.doc - 74 - 201217295

Fe2〇3 0.27 0.26 0.25 0.24 0.33 CaO 2.47 2.38 2.29 2.19 1.80 MgO 11.02 10.64 10.23 9.79 9.77 Na20 0.31 0.29 0.28 0.27 0.10 K20 0.03 0.03 0.03 0.03 0.03 B2O3 9.65 9.32 8.96 8.57 12.70 f2 1.25 1.20 1.16 1.11 1.21 Ti02 0.37 0.36 0.35 0.33 0.51 Li20 0.73 0.70 0.67 0.64 0.41 S03 0.15 0.14 0.14 0.13 0.15 總計 100.14 100.13 100.13 100.12 100.14 (MgO+CaO) 13.49 13.02 12.52 11.98 11.57 CaO/MgO 0.22 0.22 0.22 0.22 0.18 MgO/(MgO+CaO) 0.82 0.82 0.82 0.82 0.84 S1O2+B2O3 72.19 73.15 74.17 75.27 72.30 AI2O3/B2O3 1.18 1.18 1.18 1.18 1.06 (Li20+Na20+K20) 1.07 1.02 0.98 0.94 0.54 Li20/(Li2〇+Na20+K20) 0.68 0.69 0.68 0.68 0.76 Ti(°C) 1238 1249 1266 1276 1083 TF(°C) 1293 1313 1342 1368 1310 T^Ti(°C) 55 64 76 92 227 在1 GHz下之1¾ 5.45 5.31 5.39 5.25 5.20 在1 GHz下之叫 0.00531 0.00579 0.00525 0.00491 0.00302 纖維密度(g/cm3) 2.403 ♦氺* 本幸承 伞幸本 **氺 纖維強度(MPa) 3467 *** *** 氺氺氺 表8(續) wt% 44 45 46 47 48 Si02 59.90 60.45 62.68 65.30 65.06 AI2O3 13.23 13.06 12.28 11.51 12.58 Fe2〇3 0.34 0.35 0.20 0.19 0.25 CaO 1.86 1.58 1.65 1.39 1.25 MgO 10.14 10.50 8.74 8.18 6.56 Na20 0.10 0.10 0.10 0.09 0.13 K20 0.03 0.03 0.02 0.02 0.05 B2O3 12.40 12.29 12.69 11.89 10.03 158854.doc · 75 · 201217295 f2 1.26 1.07 1.11 0.94 0.82 Ti〇2 0.53 0.55 0.51 0.48 0.07 Li20 0.20 0.00 0.00 0.00 3.20 S03 0.15 0.16 0.15 0.14 0.11 總計 100.14 100.15 100.14 100.13 100.10 RO (MgO+CaO) 12.00 12.08 10.39 9.57 7.81 CaO/Mg 0.18 0.15 0.19 0.17 0.19 MgO/(MgO+CaO) 0.85 0.87 0.84 0.85 0.84 S1O2+B2O3 72.30 72.74 75.37 77.19 75.09 AI2O3/B2O3 1.07 1.06 0.97 0.97 1.25 (Li20+Na20+K20) 0.33 0.13 0.12 0.11 3.38 Li20/(Li20+Na20+K20) 0.61 0.00 0.00 0.00 0.95 Τλ(°〇 1129 1211 1201 1196 氺本本 T>(〇C) 1303 1378 1378 1439 T^TifC) 174 167 177 243 *** 在1 GHz下之Dk 5.24 5.05 4.94 4.83 5.67 在1 GHz下之Df 0.00473 0.00449 0.00508 0.00254 0.007 纖維密度(g/cm3) 2.387 2.385 2.354 2.34 2.345 纖維強度(MPa) 3483 3362 表8(續) 3166 3050 3578 wt% 49 50 51 52 53 Si02 61.14 60.83 62.45 61.88 66.25 AI2O3 12.90 13.02 12.52 12.72 10.60 Fe203 0.27 0.28 0.26 0.28 0.18 CaO 1.72 1.74 1.59 1.63 3.33 MgO 9.25 9.36 8.98 9.13 5.98 Na20 0.10 0.10 0.10 0.10 0.86 K20 0.03 0.03 0.03 0.03 0.02 B2O3 12.70 12.70 12.29 12.38 11.44 f2 1.16 1.17 1.08 1.10 0.90 Ti02 0.51 0.51 0.50 0.50 0.44 U20 0.21 0.25 0.21 0.25 0.00 S03 0.15 0.15 0.14 0.14 0.00 總計 100.14 100.14 100.13 100.13 100.00 158854.doc -76- 201217295 (MgO+CaO) 10.97 11.10 10.57 10.76 9.31 CaO/Mg 0.19 0.19 0.18 0.18 0.56 MgO/(MgO+CaO) 0.84 0.84 0.85 0.85 0.64 Si〇2+B2〇3 73.84 73.53 74.74 74.26 77.69 AI2O3/B2O3 1.02 1.03 1.02 1.03 0.93 (Li20+Na20+K20) 0.34 0.38 0.34 0.38 0.88 Li20/(Li20+Na20+K2〇) 0.62 0.66 0.62 0.66 0.00 Ti(°C) 1179 1179 1186 1191 *** TF(°C) 1342 1340 1374 1366 *** Tf-TiCC) 163 161 188 175 在1 GHz下之 氺氺氺 5.24 4.96 5.06 5.03 在1 GHz下之!)/ 氺氺本 0.0018 0.0015 0.0014 0.0027 纖維密度(g/cm3) 2.358 2.362 2.338 氺氺氺 2.331 纖維強度(MPa) 3545 3530 表8(續) 3234 氺** 3161 wt% 54 55 56 57 58 Si02 66.11 69.19 70.68 69.44 69.40 AI2O3 10.58 10.37 8.87 7.20 7.21 Fe2〇3 0.18 0.18 0.16 0.13 0.14 CaO 5.31 5.20 5.50 5.57 10.15 MgO 4.20 7.13 7.54 10.39 5.85 Na20 0.86 0.55 0.59 0.59 0.59 K20 0.02 0.02 0.02 0.02 0.02 B2O3 11.41 6.39 5.72 5.80 5.79 f2 0.90 0.53 0.55 0.55 0.55 Ti〇2 0.44 0.43 0.37 0.30 0.30 Li20 0.00 0.00 0.00 0.00 0.00 S03 0.00 0.00 0.00 0.00 0.00 總計 100.00 100.00 100.00 100.00 100.00 (MgO+CaO) 9.51 12.33 13.04 15.96 16.00 CaO/Mg 1.26 0.73 0.73 0.54 1.74 MgO/(MgO+CaO) 0.44 0.58 0.58 0.65 0.37 S1O2+B2O3 77.52 75.58 76.40 75.24 75.19 AI2O3/B2O3 0.93 1.62 1.55 1.24 1.25 (Li20+Na20+K20) 0.88 0.57 0.61 0.61 0.61 158854.doc -77- * 201217295Fe2〇3 0.27 0.26 0.25 0.24 0.33 CaO 2.47 2.38 2.29 2.19 1.80 MgO 11.02 10.64 10.23 9.79 9.77 Na20 0.31 0.29 0.28 0.27 0.10 K20 0.03 0.03 0.03 0.03 0.03 B2O3 9.65 9.32 8.96 8.57 12.70 f2 1.25 1.20 1.16 1.11 1.21 Ti02 0.37 0.36 0.35 0.33 0.51 Li20 0.73 0.70 0.67 0.64 0.41 S03 0.15 0.14 0.14 0.13 0.15 Total 100.14 100.13 100.13 100.12 100.14 (MgO+CaO) 13.49 13.02 12.52 11.98 11.57 CaO/MgO 0.22 0.22 0.22 0.22 0.18 MgO/(MgO+CaO) 0.82 0.82 0.82 0.82 0.84 S1O2+ B2O3 72.19 73.15 74.17 75.27 72.30 AI2O3/B2O3 1.18 1.18 1.18 1.18 1.06 (Li20+Na20+K20) 1.07 1.02 0.98 0.94 0.54 Li20/(Li2〇+Na20+K20) 0.68 0.69 0.68 0.68 0.76 Ti(°C) 1238 1249 1266 1276 1083 TF(°C) 1293 1313 1342 1368 1310 T^Ti(°C) 55 64 76 92 227 13⁄4 at 1 GHz 5.45 5.31 5.39 5.25 5.20 at 1 GHz called 0.00531 0.00579 0.00525 0.00491 0.00302 Fiber density (g/ Cm3) 2.403 ♦氺* 本幸承伞幸本**氺Fiber strength (MPa) 3467 *** *** 氺氺氺表8 (continued) wt% 44 45 46 47 48 Si02 59.90 60.45 62.68 65.30 65.06 AI2O3 13.23 13.06 12.28 11.51 12.58 Fe2〇3 0.34 0.35 0.20 0.19 0.25 CaO 1.86 1.58 1.65 1.39 1.25 MgO 10.14 10.50 8.74 8.18 6.56 Na20 0.10 0.10 0.10 0.09 0.13 K20 0.03 0.03 0.02 0.02 0.05 B2O3 12.40 12.29 12.69 11.89 10.03 158854.doc · 75 · 201217295 f2 1.26 1.07 1.11 0.94 0.82 Ti〇2 0.53 0.55 0.51 0.48 0.07 Li20 0.20 0.00 0.00 0.00 3.20 S03 0.15 0.16 0.15 0.14 0.11 Total 100.14 100.15 100.14 100.13 100.10 RO (MgO+CaO) 12.00 12.08 10.39 9.57 7.81 CaO/Mg 0.18 0.15 0.19 0.17 0.19 MgO/(MgO+CaO) 0.85 0.87 0.84 0.85 0.84 S1O2+B2O3 72.30 72.74 75.37 77.19 75.09 AI2O3/B2O3 1.07 1.06 0.97 0.97 1.25 (Li20+Na20+K20) 0.33 0.13 0.12 0.11 3.38 Li20/(Li20+Na20 +K20) 0.61 0.00 0.00 0.00 0.95 Τλ(°〇1129 1211 1201 1196 氺本本T>(〇C) 1303 1378 1378 1439 T^TifC) 174 167 177 243 *** Dk at 1 GHz 5.24 5.05 4.94 4.83 5.67 Df at 1 GHz 0.00473 0.00449 0.00508 0.00254 0.007 Fiber Density (g/cm3) 2.387 2.385 2.354 2.34 2.345 Fiber Strength (MPa) 3483 33 62 Table 8 (continued) 3166 3050 3578 wt% 49 50 51 52 53 Si02 61.14 60.83 62.45 61.88 66.25 AI2O3 12.90 13.02 12.52 12.72 10.60 Fe203 0.27 0.28 0.26 0.28 0.18 CaO 1.72 1.74 1.59 1.63 3.33 MgO 9.25 9.36 8.98 9.13 5.98 Na20 0.10 0.10 0.10 0.10 0.86 K20 0.03 0.03 0.03 0.03 0.02 B2O3 12.70 12.70 12.29 12.38 11.44 f2 1.16 1.17 1.08 1.10 0.90 Ti02 0.51 0.51 0.50 0.50 0.44 U20 0.21 0.25 0.21 0.25 0.00 S03 0.15 0.15 0.14 0.14 0.00 Total 100.14 100.14 100.13 100.13 100.00 158854.doc -76- 201217295 (MgO+CaO) 10.97 11.10 10.57 10.76 9.31 CaO/Mg 0.19 0.19 0.18 0.18 0.56 MgO/(MgO+CaO) 0.84 0.84 0.85 0.85 0.64 Si〇2+B2〇3 73.84 73.53 74.74 74.26 77.69 AI2O3/B2O3 1.02 1.03 1.02 1.03 0.93 (Li20+Na20+K20) 0.34 0.38 0.34 0.38 0.88 Li20/(Li20+Na20+K2〇) 0.62 0.66 0.62 0.66 0.00 Ti(°C) 1179 1179 1186 1191 *** TF(°C) 1342 1340 1374 1366 * ** Tf-TiCC) 163 161 188 175 at 1 GHz 5.24 4.96 5.06 5.03 at 1 GHz!) / 氺氺本0.0018 0.0015 0.0014 0.0027 Fiber Density (g/cm 3) 2.358 2.362 2.338 氺氺氺2.331 Fiber strength (MPa) 3545 3530 Table 8 (continued) 3234 氺** 3161 wt% 54 55 56 57 58 Si02 66.11 69.19 70.68 69.44 69.40 AI2O3 10.58 10.37 8.87 7.20 7.21 Fe2〇3 0.18 0.18 0.16 0.13 0.14 CaO 5.31 5.20 5.50 5.57 10.15 MgO 4.20 7.13 7.54 10.39 5.85 Na20 0.86 0.55 0.59 0.59 0.59 K20 0.02 0.02 0.02 0.02 0.02 B2O3 11.41 6.39 5.72 5.80 5.79 f2 0.90 0.53 0.55 0.55 0.55 Ti〇2 0.44 0.43 0.37 0.30 0.30 Li20 0.00 0.00 0.00 0.00 0.00 S03 0.00 0.00 0.00 0.00 0.00 100.00 100.00 100.00 100.00 100.00 (MgO+CaO) 9.51 12.33 13.04 15.96 16.00 CaO/Mg 1.26 0.73 0.73 0.54 1.74 MgO/(MgO+CaO) 0.44 0.58 0.58 0.65 0.37 S1O2+B2O3 77.52 75.58 76.40 75.24 75.19 AI2O3/B2O3 0.93 1.62 1.55 1.24 1.25 (Li20+Na20+K20) 0.88 0.57 0.61 0.61 0.61 158854.doc -77- * 201217295

Li20/(Li20+Na20+K20) 0.00 0.00 0.00 0.00 0.00 Ti(°C) *** *** ♦ *伞 *** TVCC) 本♦* *** 本本氺 本本本 *** T^TiCC) 氺氺氺 ♦氺+ 幸幸幸 *** 在1 GHz下之 *** 本本本 本本本 本氺本 *氺本 在1 GHz下之巧 丰本本 *** 伞伞幸 *伞幸 纖維密度(g/cm3) 2.341 *** ♦ ** *** 纖維強度(MPa) 3372 *** 幸本本 氺氺氺 表8(續) wt% 59 60 61 62 Si02 69.26 71.45 74.07 76.97 AI2O3 8.72 5.30 7.27 4.63 Fe203 0.13 0.06 0.09 0.10 CaO 4.89 5.24 4.88 5.69 MgO 9.92 10.63 4.77 5.56 Na2〇 0.53 0.58 0.73 1.61 K20 0.03 0.02 0.03 0.01 B2O3 5.09 4.96 6.39 4.47 f2 0.49 0.50 0.66 0.77 Ti02 0.27 0.05 0.17 0.19 Li20 0.69 1.20 0.95 0.00 S03 0.00 0.00 0.00 0.00 總計 100.00 100.00 100.00 100.00 (MgO+CaO) 14.81 15.87 9.65 11.25 CaO/Mg 0.49 0.49 1.02 1.02 MgO/(MgO+CaO) 0.67 0.67 0.49 0.49 S1O2+B2O3 74.35 76.41 80.46 81.44 AI2O3/B2O3 1.71 1.07 1.14 1.04 (Li20+Na20+K20) 1.25 1.80 1.71 1.62 Li20/(Li20+Na2〇+K20) 0.55 0.67 0.56 0.00 TlCC) *本* 木本木 本本幸 *** TF(°C) 1358/1355 1331/1333 1493/1484 *氺幸 T^TifC) *** *** 本本本 本本* 在1 GHz下之D* *** 158854.doc -78- 201217295 在1 GHz下之Dy 本t木 *** *** 纖維密度(g/cm3) 本本本 本本本 *本* 纖維強度(MPa) 伞幸申 *** *** *♦伞 樣品63至73提供玻璃組合物(表9)(以重量%計): 62.35-68.35%、B2〇3 6.72-8.67%、Al2〇3 10.53-18.04%、Li20/(Li20+Na20+K20) 0.00 0.00 0.00 0.00 0.00 Ti(°C) *** *** ♦ *Umbrella *** TVCC) This ♦* *** This notebook *** T^TiCC)氺氺氺♦氺+ Fortunately, *** At 1 GHz, this book, this book, 氺本本本 at 1 GHz, Qiaofeng books *** Umbrella Umbrella* Umbrella Fiber Density (g /cm3) 2.341 *** ♦ ** *** Fiber Strength (MPa) 3372 *** Fortunately, Table 8 (continued) wt% 59 60 61 62 Si02 69.26 71.45 74.07 76.97 AI2O3 8.72 5.30 7.27 4.63 Fe203 0.13 0.06 0.09 0.10 CaO 4.89 5.24 4.88 5.69 MgO 9.92 10.63 4.77 5.56 Na2〇0.53 0.58 0.73 1.61 K20 0.03 0.02 0.03 0.01 B2O3 5.09 4.96 6.39 4.47 f2 0.49 0.50 0.66 0.77 Ti02 0.27 0.05 0.17 0.19 Li20 0.69 1.20 0.95 0.00 S03 0.00 0.00 0.00 0.00 Total 100.00 100.00 100.00 100.00 (MgO+CaO) 14.81 15.87 9.65 11.25 CaO/Mg 0.49 0.49 1.02 1.02 MgO/(MgO+CaO) 0.67 0.67 0.49 0.49 S1O2+B2O3 74.35 76.41 80.46 81.44 AI2O3/B2O3 1.71 1.07 1.14 1.04 (Li20+Na20+ K20) 1.25 1.80 1.71 1.62 Li20/(Li20+Na2〇+K20) 0.55 0.67 0.56 0.00 TlCC) *This* Woody Wood Benben *** TF(°C) 1358/1355 1331/1333 1493/1484 *Fun T^TifC) *** *** Book Book* D* *** 158854 at 1 GHz .doc -78- 201217295 Dy at 1 GHz Ben t wood*** *** Fiber density (g/cm3) 本 本 本 本 本 本* Fiber strength (MPa) Umbrella *** *** *♦ Umbrella samples 63 to 73 provide glass compositions (Table 9) (in % by weight): 62.35-68.35%, B2〇3 6.72-8.67%, Al2〇3 10.53-18.04%,

MgO 8.14-11.44%、CaO 1.67-2.12%、Li20 l.〇7] 38%、MgO 8.14-11.44%, CaO 1.67-2.12%, Li20 l.〇7] 38%,

Na2〇 0.02%、K20 0.03-0.04%、Fe203 0.23-0.33%、F2 0.49-0.60%、Ti02 0.26-0.61%及硫酸鹽(表示為 s〇3)〇 〇%。 樣品63至73提供玻璃組合物(表9)(以重量%計),其中 (MgO+CaO)含量為 9.81-13.34%,CaO/MgO之比率為 〇.16_ 0.20,(Si02+B203)含量為 69.59-76.02%,Al2〇3/B2〇3 之比 率為 1.37-2.69 ’(Li20+Na20+K20)含量為 1.09-1.40%,且 Li20/(Li20+Na2〇+K20)之比率為 0.98。 就機械性質而言,表9組合物具有2.371-2.407 g/cm3之纖 維密度及3730-4076 MPa之平均纖維抗拉強度(或纖維強 度)。以與結合表8組合物量測之纖維抗拉強度類似之方式 量測由表9組合物製成之纖維之纖維抗拉強度。 發現由該等組合物形成之纖維具有介於73 84 Gpa至 81.80 GPa間之揚氏模數(E)值。使用音波模數法在纖維上 量測該等纖維之楊氏模數(E)值。在購自Panametrics公司 (Waltham, Massachusetts)之 Panatherm 5010儀器使用超音 波聲波脈衝技術來測定自具有所敍述組合物之玻璃熔體牵 伸之纖維之彈性模數值。使用2〇微秒持續時間2〇〇 kHz脈 衝來獲得伸張波反射時間。量測樣品長度並計算相應伸張Na2〇 0.02%, K20 0.03-0.04%, Fe203 0.23-0.33%, F2 0.49-0.60%, Ti02 0.26-0.61%, and sulfate (expressed as s〇3)〇%. Samples 63 to 73 provide a glass composition (Table 9) (in % by weight), wherein the (MgO + CaO) content is 9.81-13.34%, the ratio of CaO/MgO is 〇.16_0.20, and the content of (Si02+B203) is 69.59-76.02%, the ratio of Al2〇3/B2〇3 is 1.37-2.69' (Li20+Na20+K20) content is 1.09-1.40%, and the ratio of Li20/(Li20+Na2〇+K20) is 0.98. In terms of mechanical properties, the composition of Table 9 has a fiber density of 2.371-2.407 g/cm3 and an average fiber tensile strength (or fiber strength) of 3730-4076 MPa. The fiber tensile strength of the fibers made from the compositions of Table 9 was measured in a manner similar to the tensile strength of the fibers measured in combination with the composition of Table 8. The fibers formed from the compositions were found to have Young's modulus (E) values between 73 84 GPa and 81.80 GPa. Young's modulus (E) values of the fibers were measured on the fibers using sonic modulus. The Panatherm 5010 instrument, available from Panametrics, Inc. (Waltham, Massachusetts), uses ultrasonic sonic pulse techniques to determine the elastic modulus values of the fibers from the glass melt drawn with the recited compositions. The stretch wave reflection time is obtained using a 2 〇 microsecond duration 2 〇〇 kHz pulse. Measure the length of the sample and calculate the corresponding extension

S 158854.doc -79. 201217295 波速度(VE)。使用Micromeritics AccuPyc 1330比重計來量 測纖維密度(p)。一般而言,每一組合物實施2〇次量測並根 據式E=Ve2*p計算平均楊氏模數。使用胡克定律 (Hooke’s Law)根據已知纖維強度及揚氏模數值來計算纖維 破壞應變》 發現玻璃在1 GHz下具有5.20-5.54之Dk及0.0010-0 0〇2〇 之Df。表9中組合物之電性質展示顯著低於標準E_玻璃 (即’改良)之Dk&Df,標準E-玻璃在1 GHz下D|^7.14且Df 為 0.0168 ° 就纖維成型性質而言,表9中組合物具有13〇3°C至 13 88°C之成型溫度(Τ/Γ)及51七至144它之成型窗(1>八)。 表9.可用於本發明一些實施例之一些玻璃組合物 wt% 63 64 65 66 67 Si02 64.25 65.35 66.38 67.35 68.35 AI2O3 11.88 11.52 11.18 10.86 10.53 Fe2〇3 0.26 0.25 0.24 0.24 0.23 CaO 2.12 2.05 1.99 1.93 1.87 MgO 10.50 10.17 9.87 9.58 9.29 Na2〇 0.02 0.02 0.02 0.02 0.02 K20 0.04 0.03 0.03 0.03 0.03 B2O3 8.67 8.40 8.15 7.91 7.67 f2 0.60 0.58 0.56 0.54 0.53 Ti〇2 0.30 0.29 0.28 0.27 0.26 Li20 1.38 1.33 1.29 1.26 1.22 S03 0.00 0.00 0.00 0.00 0.00 總計 100.00 100.00 100.00 100.00 100.00 (MgO+CaO) 12.61 12.22 11.86 11.51 11.16 CaO/MgO 0.20 0.20 0.20 0.20 0.20 MgO/(MgO+CaO) 0.83 0.83 0.83 0.83 0.83 S1O2+B2O3 72.92 73.75 74.53 75.26 76.02 158854.doc 201217295 A1203/B203 1.37 1.37 1.37 1.37 1.37 (Li20+Na20+K20) 1.40 1.36 1.32 1.28 1.24 Li20/(Li20+Na20+K20) 0.98 0.98 0.98 0.98 0.98 TL(°C) 1241 1259 1266 1268 1287 TF(°C) 1306 1329 1349 1374 1388 T^Ti(°C) 65 70 83 106 101 在1 GHz下之 5.44 5.35 5.29 5.31 5.2 在1 GHz下之D/ 0.0013 0.0016 0.001 0.002 0.0013 纖維密度(g/cm3) 2.395 2.385 2.384 2.375 2.371 纖維強度(MPa) 3730 3759 3813 3743 3738 楊氏模數(GPa) 氺氺氺 74.25 氺氺本 纖維破壞應變(%) 5.04 表9(續) wt% 68 69 70 71 72 73 Si02 64.39 63.63 62.87 65.45 65.61 62.35 AI2O3 14.05 16.04 18.04 11.05 14.29 14.74 Fe2〇3 0.28 0.30 0.33 0.24 0.28 0.29 CaO 1.90 1.79 1.67 1.91 1.77 1.79 MgO 9.39 8.77 8.14 11.44 8.72 11.37 Na20 0.02 0.02 0.02 0.02 0.02 0.02 K20 0.04 0.04 0.04 0.03 0.04 0.04 B2O3 7.75 7.23 6.72 7.80 7.19 7.28 f2 0.54 0.51 0.49 0.54 0.51 0.51 Ti02 0.41 0.51 0.61 0.28 0.43 0.45 Li20 1.23 1.15 1.07 1.24 1.14 1.16 S03 0.00 0.00 0.00 0.00 0.00 0.00 總計 100.00 100.00 100.00 100.00 | 100.00 100.00 (MgO+CaO) 11.29 10.55 9.81 13.34 10.49 13.16 CaO/MgO 0.20 0.20 0.20 0.17 0.20 0.16 MgO/(MgO+CaO) 0.83 0.83 0.83 0.86 0.83 0.86 S1O2+B2O3 72.14 70.87 69.59 73.25 72.80 69.63 AI2O3/B2O3 1.81 2.22 2.69 1.42 1.99 2.02 (Li20+Na20+K20) 1.25 1.17 1.09 1.26 1.16 1.18 Li20/(Li20+Na20+K20) 0.98 0.98 0.98 0.98 0.98 0.98 s 158854.doc -81 - 201217295S 158854.doc -79. 201217295 Wave speed (VE). The fiber density (p) was measured using a Micromeritics AccuPyc 1330 hydrometer. In general, each composition was subjected to 2 measurements and the average Young's modulus was calculated according to the formula E = Ve2 * p. Using Hooke's Law to calculate fiber failure strain based on known fiber strength and Young's modulus values, it was found that the glass had a Dk of 5.20-5.54 and a Df of 0.0010-0 0〇2〇 at 1 GHz. The electrical properties of the compositions in Table 9 are significantly lower than the standard E_glass (ie 'modified' Dk & Df, standard E-glass at 1 GHz D | ^ 7.14 and Df is 0.0168 ° in terms of fiber forming properties, The composition in Table 9 has a molding temperature of 13 〇 3 ° C to 13 88 ° C (Τ / Γ) and a molding window of 51 7 to 144 (1 > VIII). Table 9. Some glass compositions useful in some embodiments of the invention wt% 63 64 65 66 67 Si02 64.25 65.35 66.38 67.35 68.35 AI2O3 11.88 11.52 11.18 10.86 10.53 Fe2〇3 0.26 0.25 0.24 0.24 0.23 CaO 2.12 2.05 1.99 1.93 1.87 MgO 10.50 10.17 9.87 9.58 9.29 Na2〇0.02 0.02 0.02 0.02 0.02 K20 0.04 0.03 0.03 0.03 0.03 B2O3 8.67 8.40 8.15 7.91 7.67 f2 0.60 0.58 0.56 0.54 0.53 Ti〇2 0.30 0.29 0.28 0.27 0.26 Li20 1.38 1.33 1.29 1.26 1.22 S03 0.00 0.00 0.00 0.00 0.00 Total 100.00 100.00 100.00 100.00 100.00 (MgO+CaO) 12.61 12.22 11.86 11.51 11.16 CaO/MgO 0.20 0.20 0.20 0.20 0.20 MgO/(MgO+CaO) 0.83 0.83 0.83 0.83 0.83 S1O2+B2O3 72.92 73.75 74.53 75.26 76.02 158854.doc 201217295 A1203/B203 1.37 1.37 1.37 1.37 1.37 (Li20+Na20+K20) 1.40 1.36 1.32 1.28 1.24 Li20/(Li20+Na20+K20) 0.98 0.98 0.98 0.98 0.98 TL(°C) 1241 1259 1266 1268 1287 TF(°C) 1306 1329 1349 1374 1388 T^Ti(°C) 65 70 83 106 101 5.44 at 5 GHz 5.35 5.29 5.31 5.2 D at 1 GHz / 0.0013 0.0016 0.001 0.002 0.0013 Fiber Density (g/cm3) 2.395 2.385 2.384 2.375 2.371 Fiber Strength (MPa) 3730 3759 3813 3743 3738 Young's Modulus (GPa) 氺氺氺74.25 Sputum Fiber Failure Strain (%) 5.04 Table 9 (Continued) wt % 68 69 70 71 72 73 Si02 64.39 63.63 62.87 65.45 65.61 62.35 AI2O3 14.05 16.04 18.04 11.05 14.29 14.74 Fe2〇3 0.28 0.30 0.33 0.24 0.28 0.29 CaO 1.90 1.79 1.67 1.91 1.77 1.79 MgO 9.39 8.77 8.14 11.44 8.72 11.37 Na20 0.02 0.02 0.02 0.02 0.02 0.02 K20 0.04 0.04 0.04 0.03 0.04 0.04 B2O3 7.75 7.23 6.72 7.80 7.19 7.28 f2 0.54 0.51 0.49 0.54 0.51 0.51 Ti02 0.41 0.51 0.61 0.28 0.43 0.45 Li20 1.23 1.15 1.07 1.24 1.14 1.16 S03 0.00 0.00 0.00 0.00 0.00 0.00 Total 100.00 100.00 100.00 100.00 | 100.00 100.00 (MgO+CaO) 11.29 10.55 9.81 13.34 10.49 13.16 CaO/MgO 0.20 0.20 0.20 0.17 0.20 0.16 MgO/(MgO+CaO) 0.83 0.83 0.83 0.86 0.83 0.86 S1O2+B2O3 72.14 70.87 69.59 73.25 72.80 69.63 AI2O3/B2O3 1.81 2.22 2.69 1.42 1.99 2.02 (Li20+Na20+K20) 1.25 1.17 1.09 1.26 1.16 1.18 Li20/(Li 20+Na20+K20) 0.98 0.98 0.98 0.98 0.98 0.98 s 158854.doc -81 - 201217295

Ti(°C) 1231 1219 1236 1266 1235 1220 IV (。〇 1349 1362 1368 1317 1379 1303 T^TL(ec) 118 143 132 51 144 83 在1 GHz下之D;t 5.4 5.38 5.39 5.54 5.52 5.58 在1 GHz下之D/ 0.0016 0.0013 0.002 0.0015 0.0016 0.0015 纖維密度(g/cm3) 2.393 2.398 2.407 幸氺氺 *** *** 纖維強度(MPa) 3954 3977 4076 *** *** *** 楊氏模數(GPa) 73.84 80.34 81.57 80.69 81.80 氺♦本 纖維破壞應變(°/〇) 5.36 4.95 5.00 4.68 4.72 氺本幸 與其他用於強化應用之玻璃纖維、玻璃纖維股、玻璃纖 維織物、複合物、壓層物及預浸材相比,本發明所有實施 例可展示之多種但非必需之合意特性可包括但不限於下 列:提供具有相對較低密度之玻璃纖維、玻璃纖維股、玻 璃纖維織物、複合物及壓層物;提供具有相對較高模數之 玻璃纖維、玻璃纖維股、玻璃纖維織物、複合物及壓層 物;提供具有相對較高破壞應變之玻璃纖維、玻璃纖維 股、玻璃纖維織物、複合物及壓層物;提供可用於強化應 用之玻璃纖維、玻璃纖維股、玻璃纖維織物、複合物、壓 層物及預浸材;及提供具有相對較低成本之玻璃纖維、玻 璃纖維股、玻璃纖維織物、複合物、壓層物及預浸材。 本發明之各實施例已闡述於本發明之各標的物之實施方 案中。應認識到,此等實施例僅闡釋本發明之原則。熟習 此項技術者將易知其許多修改及改編,且此並不背離本發 明之精神及範疇。 158854.doc -82·Ti(°C) 1231 1219 1236 1266 1235 1220 IV (.〇1349 1362 1368 1317 1379 1303 T^TL(ec) 118 143 132 51 144 83 D at 1 GHz; t 5.4 5.38 5.39 5.54 5.52 5.58 at 1 GHz D/ 0.0016 0.0013 0.002 0.0015 0.0016 0.0015 Fiber Density (g/cm3) 2.393 2.398 2.407 Lucky *** *** Fiber Strength (MPa) 3954 3977 4076 *** *** *** Young's Modulus (GPa) 73.84 80.34 81.57 80.69 81.80 氺♦The strain of the fiber is broken (°/〇) 5.36 4.95 5.00 4.68 4.72 氺 本幸 and other glass fiber, fiberglass strands, fiberglass fabrics, composites, laminates for reinforcement applications The various, but not necessarily desirable, properties exhibited by all embodiments of the present invention may include, but are not limited to, the following: providing glass fibers having relatively low density, fiberglass strands, fiberglass fabrics, composites, as compared to prepregs. And laminates; providing glass fibers, glass fiber strands, fiberglass fabrics, composites and laminates having a relatively high modulus; providing glass fibers, glass fiber strands, fiberglass fabrics having relatively high strain at failure, complex And laminates; providing glass fibers, fiberglass strands, fiberglass fabrics, composites, laminates, and prepregs that can be used for reinforcement applications; and providing glass fibers, fiberglass strands, and fiberglass at relatively low cost Fabrics, composites, laminates, and prepregs. Embodiments of the present invention have been described in the embodiments of the present invention. It is to be understood that these embodiments are merely illustrative of the principles of the invention. A number of modifications and adaptations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. 158854.doc -82·

Claims (1)

201217295 七、申請專利範圍: 1. 一種玻璃纖維股’其包含複數根包含具有以下組份之玻 璃組合物之玻璃纖維: Si02 60-68重量 % ; B2〇3 7-12重量% ; A1203 9-15重量% ; MgO 8-15重量% ; CaO 0-4重量% ; Li20 0-2重量% ; Na20 〇_1重量% ; K20 0-1重量% ; Fe203 0-1重量% ; f2 0-1重量% ; Ti02 0-2重量% ;及 其他成份總計0-5重量% ; 其中該(Li2〇+Na2〇+K2〇)含量係小於2重量%,且其中該 Mg◦含量以重量%計為caO含量的至少兩倍。 2. 一種紗線’其包含至少一根如請求項1之玻璃纖維股。 3·如請求項2之紗線,其中該至少一根玻璃纖維股至少部 分地經上漿組合物塗佈。 4. 如請求項2之紗線,其中該複數根玻璃纖維具有介於約5 μιη與約13 間之直徑。 5. 一種織物’其係由至少一根如請求項1之玻璃纖維股形 成。 158854.doc 201217295 6· —種織物,其包含 玻璃纖維股之緯纤 根包含至;一根如請求項i之 7. 一種織物,其包含 玻璃纖維股之經紗夕根包含至少一根如請求項1之 8· 一種織物,其包含: 至少一根包含至小 紗,及 夕一根如請求項1之玻璃纖維股之緯 至少一根包含至少一 姊。 根如請求項1之玻璃纖維股之經 如明求項8之織物, , '、中該織物包含平織織物、斜紋織 物、皺紋織物、緞襟 # ^ 气織•物、縫編織物或3D織造織物。 一種複合物,其包含: 聚合物樹脂;及 9. 10. 配置於該聚合物谢 树月9中之來自如請求項1之玻璃纖維 股之玻璃纖維。 11. 一種複合物,其包含: 聚合物樹脂;及 至/ 一個由至少一根如請求項1之玻璃纖維股形成之 織物。 12.如請求項丨i之複合物,其中該聚合物樹脂包含環氧樹 脂0 13.如請求項i丨之複合物,其中該聚合物樹脂包含下列中之 至少一者:聚乙稀 '聚丙烯' 聚醯胺、聚醯亞胺、聚對 苯二曱酸丁二酯、聚碳酸酯、熱塑性聚胺基甲酸酯、酚 158854.doc -2. S 201217295 系樹脂、聚酯、乙烯基酯、聚雙環戊二烯、聚苯硫、聚 醚趟酮、氰酸酯、雙-馬來醯亞胺及熱固性聚胺基甲酸酯 樹脂。 14.如請求項丨丨之複合物’其中該織物包含平織織物、斜紋 • 織物、皺紋織物、緞織織物、縫編織物或3D織造織物。 - 15. 一種航天複合物,其包含如請求項11之複合物。 16. —種航空複合物,其包含如請求項丨丨之複合物。 17. 一種天線罩,其包含如請求項U之複合物。 18. —種預浸材,其包含: 聚合物樹脂;及 至少一根如請求項1之玻璃纖維股。 19. 一種纖維-金屬壓層物,其包含: 如請求項18之預浸材; 以黏著方式固定至該預浸材之一個表面之第一金屬 片;及 以黏著方式固定至該預浸材之第二表面之第二金屬 片’以使該預浸材定位於該兩個金屬片之間。 20. 如請求項19之纖維·金屬壓層物,其進一步包含如請求項 18之第二預浸材及第三金屬片,其中該第二預浸材係定 位於β亥第一金屬片與該第三金屬片之間。 21. 如請求項19之纖維_金屬壓層物,其中該等金屬片包含 紹。 22. 如請求項19之纖維-金屬壓層物,其中該聚合物樹脂包含 環氧樹脂。 158854.doc 201217295 23. —種壓層物,其包含: 聚合物樹脂;及 複數個玻璃纖維織物,其中至少一個織物係由至少一 根如請求項1之玻璃纖維股形成。 24. —種複合物,其包含: 聚合物樹脂;及 配置於該聚合物樹脂中之複數根玻螭纖維,其中該複 數根玻璃纖維中之至少一者包含具有以下組份之玻璃組 合物: Si02 53.5-77重量 % ; B203 4.5-14.5重量% ; A1203 4.5-18.5重量% ; MgO 4-12.5重量% ; CaO 0-10.5重量% ; Li20 0-4重量% ; Na20 0-2重量% ; K20 0 -1重量% ; Fe203 0-1重量% ; F2 0-2重量% ; Ti02 0-2重量% ;及 其他成份總計0-5重量%。 25.如請求項24之複合物’其中該複數根玻璃纖維係經佈置 以形成織物。 26·如請求項24之複合物,其中該織物包含平織織物、斜紋 158854.doc 201217295 織物、皺紋織物、緞織織物、縫編織物或3D織造織物。 27. 如請求項24之複合物,其中該聚合物樹脂包含環氧樹 脂。 28. 如請求項24之複合物,其中該聚合樹脂包含下列中之至 少一者:聚乙嫦、聚丙烯、聚醯胺、聚醯亞胺、聚對苯 二甲酸丁二酯、聚碳酸酯、熱塑性聚胺基曱酸酯、酚系 樹脂、聚酯、乙烯基酯、聚雙環戊二烯、聚苯硫、聚醚 醚酮、氰酸酯、雙-馬來醯亞胺及熱固性聚胺基甲酸酯樹 脂。 29. —種航天複合物,其包含如請求項24之複合物。 3 0· —種航空複合物,其包含如請求項24之複合物。 3 1. —種天線罩,其包含如請求項24之複合物。 32. —種預浸材,其包含如請求項24之複合物。 3 3. —種纖維-金屬壓層物,其包含: 如請求項32之預浸材; 以黏著方式固定至該預浸材之一個表面之第一金屬 片;及 以黏著方式固定至該預浸材之第二表面之第二金屬 片,以使該預浸材定位於該兩個金屬片之間。 34. 如請求項33之纖維-金屬壓層物,其進一步包含如請求項 32之第二預浸材及第三金屬片,其中該第二預浸材係定 位於該第二金屬片與該第三金屬片之間。 35. 如請求項33之纖維-金屬壓層物,其中該等金屬片包含 鋁。 158854.doc 201217295 3 6.如請求項33之纖維-金屬壓層物,其中該聚合物樹脂包含 環氧樹脂。 37. —種壓層物,其包含請求項32之預浸材。 158854.doc 201217295 四、指定代表圖·· (一) 本案指定代表圖為:(無) (二) 本代表圖之元件符號簡單說明: 五、本案若有化學式時,請揭示最能顯示發明特徵的化學式: (無) 158854.doc201217295 VII. Patent Application Range: 1. A glass fiber strand comprising a plurality of glass fibers comprising a glass composition having the following composition: Si02 60-68% by weight; B2〇3 7-12% by weight; A1203 9- 15% by weight; MgO 8-15% by weight; CaO 0-4% by weight; Li20 0-2% by weight; Na20 〇_1% by weight; K20 0-1% by weight; Fe203 0-1% by weight; f2 0-1 % by weight; Ti02 0-2% by weight; and other components totaling 0-5 wt%; wherein the (Li2〇+Na2〇+K2〇) content is less than 2% by weight, and wherein the Mg◦ content is in wt% At least twice the caO content. 2. A yarn comprising at least one glass fiber strand as claimed in claim 1. 3. The yarn of claim 2, wherein the at least one fiberglass strand is at least partially coated with the sizing composition. 4. The yarn of claim 2, wherein the plurality of glass fibers have a diameter of between about 5 μηη and about 13. A fabric' which is formed from at least one glass fiber strand as claimed in claim 1. 158854.doc 201217295 6 - a fabric comprising a fiberglass strand of a weft fiber comprising; a material as claimed in item 7. 7. A fabric comprising a fiberglass strand of warp yarns comprising at least one item as claimed 1-8. A fabric comprising: at least one yarn comprising a small yarn, and at least one of the weft fibers of the glass fiber strand of claim 1 comprising at least one twist. The fabric of claim 1, wherein the fabric comprises a plain woven fabric, a twill fabric, a crepe fabric, a satin 襟 # ^ a woven fabric, a stitch woven fabric or a 3D woven fabric. Fabric. A composite comprising: a polymer resin; and 9. 10. a glass fiber from the glass fiber strand of claim 1 disposed in the polymer Xie Shuyue 9. 11. A composite comprising: a polymeric resin; and/or a fabric formed from at least one glass fiber strand of claim 1. 12. The composite of claim 丨i, wherein the polymer resin comprises an epoxy resin. 0. 13. The composite of claim i, wherein the polymer resin comprises at least one of the following: polyethylene Propylene 'polyamide, polyimide, polybutylene terephthalate, polycarbonate, thermoplastic polyurethane, phenol 158854.doc -2. S 201217295 resin, polyester, vinyl Ester, polydicyclopentadiene, polyphenylene sulfide, polyether fluorenone, cyanate ester, bis-maleimide and thermosetting polyurethane resin. 14. The composite of claim </RTI> wherein the fabric comprises a plain weave, a twill weave, a crepe fabric, a satin weave, a stitch weave or a 3D woven fabric. - 15. An aerospace complex comprising the composite of claim 11. 16. An aerospace composite comprising a composite as claimed. 17. A radome comprising a composite as claimed in claim U. 18. A prepreg comprising: a polymeric resin; and at least one glass fiber strand of claim 1. A fiber-metal laminate comprising: the prepreg according to claim 18; a first metal sheet adhesively attached to one surface of the prepreg; and adhesively fixed to the prepreg a second metal sheet of the second surface to position the prepreg between the two metal sheets. 20. The fiber-metal laminate of claim 19, further comprising the second prepreg and the third metal sheet of claim 18, wherein the second prepreg is positioned in the first metal sheet of Between the third metal sheets. 21. The fiber-metal laminate of claim 19, wherein the metal sheets are included. 22. The fiber-metal laminate of claim 19, wherein the polymer resin comprises an epoxy resin. 158854.doc 201217295 23. A laminate comprising: a polymeric resin; and a plurality of fiberglass fabrics, wherein at least one fabric is formed from at least one glass fiber strand of claim 1. 24. A composite comprising: a polymeric resin; and a plurality of glass fibers disposed in the polymeric resin, wherein at least one of the plurality of glass fibers comprises a glass composition having the following composition: Si02 53.5-77 wt%; B203 4.5-14.5 wt%; A1203 4.5-18.5 wt%; MgO 4-12.5 wt%; CaO 0-10.5 wt%; Li20 0-4 wt%; Na20 0-2 wt%; K20 0 -1% by weight; Fe203 0-1% by weight; F2 0-2% by weight; Ti02 0-2% by weight; and other components totaling 0 to 5% by weight. 25. The composite of claim 24 wherein the plurality of glass fibers are arranged to form a fabric. 26. The composite of claim 24, wherein the fabric comprises a plain woven fabric, a twill 158854.doc 201217295 fabric, a crepe fabric, a satin woven fabric, a stitchbonded fabric, or a 3D woven fabric. 27. The composite of claim 24, wherein the polymeric resin comprises an epoxy resin. 28. The composite of claim 24, wherein the polymeric resin comprises at least one of the following: polyethylene, polypropylene, polyamine, polyimide, polybutylene terephthalate, polycarbonate , thermoplastic polyamino phthalate, phenolic resin, polyester, vinyl ester, polydicyclopentadiene, polyphenylene sulfide, polyether ether ketone, cyanate ester, bis-maleimide and thermosetting polyamine Carbamate resin. 29. An aerospace complex comprising the composite of claim 24. An aviation complex comprising the composite of claim 24. 3 1. A radome comprising a composite as claimed in claim 24. 32. A prepreg comprising the composite of claim 24. 3 - a fiber-metal laminate comprising: the prepreg according to claim 32; a first metal sheet adhesively attached to one surface of the prepreg; and adhesively attached to the prepreg a second metal sheet of the second surface of the dip material to position the prepreg between the two metal sheets. 34. The fiber-metal laminate of claim 33, further comprising the second prepreg and the third metal sheet of claim 32, wherein the second prepreg is positioned to the second metal sheet and the Between the third metal sheets. 35. The fiber-metal laminate of claim 33, wherein the metal sheet comprises aluminum. 158854.doc 201217295 3 6. The fiber-metal laminate of claim 33, wherein the polymer resin comprises an epoxy resin. 37. A laminate comprising the prepreg of claim 32. 158854.doc 201217295 IV. Designation of Representative Representatives (1) The representative representative of the case is: (none) (2) A brief description of the symbol of the representative figure: 5. If there is a chemical formula in this case, please reveal the characteristics that best show the invention. Chemical formula: (none) 158854.doc
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