TW201214528A - Composition for forming p-type diffusion layer, method for forming p-type diffusion layer, and method for producing photovoltaic cell element - Google Patents
Composition for forming p-type diffusion layer, method for forming p-type diffusion layer, and method for producing photovoltaic cell element Download PDFInfo
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- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/14—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
- C03C8/18—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions containing free metals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
201214528 •土/▲▲ 六、發明說明: 【發明所屬之技術領域】 本發明是有關於一種太陽電池元件的形成p型擴散層 的組成物、P型擴散層的製造方法及太陽電池元件的製造 方法,更詳細而言,本發明是有關於一種可減少作為半導 體基板的矽基板的内應力、抑制結晶粒界(crystal grain boundary)的損壞、抑制結晶缺陷(crystal defects)的增 長及抑制翹曲的p型擴散層形成技術。 【先前技術】 對先前的矽太陽電池元件的製造步驟進行說明。 首先,為了促進光學侷限效應(c〇nfmement effect) 來謀求高效率化,準備形成有紋理(texture)構造的p型 石夕基板,繼而於氧氯化填(P0Cl3)、氮氣、氧氣的混合氣 體環境下以800。(:〜90(TC進行幾十分鐘的處理,從而於基 板上同樣地形成η型擴散層。於該先前的方法中,因使用 混合氣體進行磷的擴散,故不僅於表面形成η型擴散層, 而且於侧面、背面亦形成η型擴散層。由於這些原因,需 要側飯刻(side etching)來進行用於去移除側面的η型擴 散層。另外,需將背面的η型擴散層轉換成〆型擴散層, 因此於背面印獅膏,然後對其進行锻燒(燒結),以使η 型擴散層轉變ρ+型層並同時獲得歐姆接觸。 但是’由銘膏所形成的紹層的導電率低,為了降低薄 片電阻(sheet resistance),通常形成於整個背面的鋁層於 锻燒後必需具有10 μιη〜20 左右的厚度。進而,若如 4 201214528 上述般形成較厚的叙層,則由於石夕的熱膨脹係數與紹的执 膨脹係數相差較大,因此這種差別導致於锻燒及冷卻的過 程中在石夕基板中產生較大的内應力,而促進了結晶粒界的 損壞、結晶缺陷的增長及翹曲的原因。 為了解決該問題,存在減少膏組成物的塗佈量,使背 面電極層變薄的方法。但是,若減少膏組成物的塗佈量, 則^ P型石夕半導體基板的表面擴散至内部的铭的量變得不 充分。其結果,無法達成所期望的背面電場(Backsurface Field ’ B SF )效果(生成載子(carrier )的收集效率(c〇iiec触 efficiency)因p ^[層的存在而提高的效果),目此產生太 陽電池的特性下降的問題。 因此,例如於日本專利特開2〇〇3_223813號公報中提 出有一種膏組成物,其包含鋁粉末,有機媒劑(〇rganic vehicle),以及熱膨脹係數小於鋁且熔融溫度、軟化溫度及 分解溫度中的任一者高於鋁的熔點的無機化合物粉末。 但是’當使用日本專利特開2003_223813號公報中所 §己載的膏組成物時,亦存在無法充分地抑制翹曲的情況。 【發明内容】 本發明疋馨於以上的先前的問題點而完成的發明,其 課題在於提供一種於使用矽基板的太陽電池元件的製造步 驟中,可抑制矽基板中的内應力、基板的翹曲的產生,並 形成p型擴散層’且可製作表面電阻值低的太陽電池元件 =形成P型擴散層的組成物、p型擴散層的製造方法及太 陽電池元件的製造方法。 201214528201214528 • Soil/▲▲ VI. Description of the Invention: [Technical Field] The present invention relates to a composition for forming a p-type diffusion layer of a solar cell element, a method for producing a P-type diffusion layer, and a solar cell element. In a more detailed manner, the present invention relates to an internal stress which can reduce a ruthenium substrate as a semiconductor substrate, suppress damage of a crystal grain boundary, suppress growth of crystal defects, and suppress warpage. P-type diffusion layer formation technique. [Prior Art] The manufacturing steps of the prior 矽 solar cell element will be described. First, in order to promote the optical confinement effect (c〇nfmement effect), it is required to form a p-type slab substrate having a texture structure, followed by a mixed gas of oxychlorinated (P0Cl3), nitrogen, and oxygen. The environment is at 800. (: ~90 (TC performs tens of minutes of processing to form an n-type diffusion layer on the substrate in the same manner. In this prior method, since the diffusion of phosphorus is performed using a mixed gas, not only the n-type diffusion layer is formed on the surface. An n-type diffusion layer is also formed on the side surface and the back surface. For these reasons, side etching is required to perform the n-type diffusion layer for removing the side surface. In addition, the n-type diffusion layer on the back side needs to be converted. A sputum-type diffusion layer is thus printed on the back side of the lion paste, which is then calcined (sintered) so that the n-type diffusion layer transforms the ρ+ type layer and simultaneously obtains an ohmic contact. However, the layer formed by the paste The conductivity is low, and in order to reduce the sheet resistance, the aluminum layer usually formed on the entire back surface must have a thickness of about 10 μm to about 20 after calcination. Further, if thicker the layer is formed as described in 4 201214528 Because the thermal expansion coefficient of Shi Xi differs greatly from the expansion coefficient of Shao, this difference leads to the generation of large internal stress in the stone substrate during the process of calcination and cooling, which promotes Damage to crystal grain boundaries, growth of crystal defects, and cause of warpage. In order to solve this problem, there is a method of reducing the amount of coating of the paste composition and thinning the back electrode layer. However, if the coating of the paste composition is reduced The amount of the surface of the P-type solar cell substrate diffused to the inside is insufficient. As a result, the desired back surface field 'B SF ' effect (the collection of the generated carrier) cannot be achieved. The efficiency (c〇iiec touch efficiency) is caused by the p ^ [the effect of the presence of the layer), and the problem of the deterioration of the characteristics of the solar cell is caused by the problem. Therefore, for example, Japanese Laid-Open Patent Publication No. 2-3-223813 proposes a a paste composition comprising an aluminum powder, an organic vehicle, and an inorganic compound powder having a thermal expansion coefficient smaller than that of aluminum and having any one of a melting temperature, a softening temperature, and a decomposition temperature higher than a melting point of aluminum. When the paste composition contained in the Japanese Patent Laid-Open Publication No. 2003-223813 is used, the warpage may not be sufficiently suppressed. In order to provide a method for manufacturing a solar cell element using a tantalum substrate, it is possible to suppress the occurrence of internal stress in the tantalum substrate and warpage of the substrate, and the present invention has been made in view of the above problems. A p-type diffusion layer is formed, and a solar cell element having a low surface resistance value = a composition for forming a P-type diffusion layer, a method for producing a p-type diffusion layer, and a method for producing a solar cell element can be produced.
解決上述課題的方法如下。 <1> 一種形成P型擴散層的組成物,其包括含有受 體元素(acceptor element)的玻璃粉末、及分散介質,上 述玻璃粉末包括含有受體元素的物質、及玻璃成分物質, 上述玻璃粉末中的上述含有受體元素的物質的含有比率為 1質量%以上至90質量%以下。 <2>如上述<1>所述之形成p型擴散層的組成 物,其中上述受體元素是選自B(硼)、A1(鋁)及Ga(鎵) 中的至少一種。 <3>如上述<1>或<2>所述之形成p型擴散層的 組成物,其中含有上述受體元素的玻璃粉末包括:選自 B2〇3、Al2〇3及Ga203中的至少一種含有受體元素的物質; 以及選自 Si02、K20、Na20、Li20、BaO、SrO、CaO、 MgO、BeO、ZnO、PbO、CdO、T120、SnO、Zr02 及 Mo03 中的至少一種玻璃成分物質。 <4> 一種卩型擴散層的製造方法,其包括:塗佈如 上述<1>〜<3>中任一項所述之形成p型擴散層的組成 物的步驟、以及實施熱擴散處理的步驟。 <5> —種太陽電池元件的製造方法,其包括:於半 導體基板上塗佈如上述< 1 >〜<3>中任一項所述之形成 P型擴散層的組成物的步驟、實施熱擴散處理來形成p型 擴散層的步驟、以及於所形成的上述p型擴散層上形成電 極的步驟。 [發明的效果] 6 201214528 根據本發明,於使用矽基板的太陽電池元件的製造步 驟中’可抑制矽基板中的内應力、基板的翹曲,並形成 型擴政層。另外,藉由設定成本發明的含有受體元素的物 質的含有比率的範圍,表面電阻值下降,可提高作為太 電池元件的性能。 *為讓本發明之上述和其他目的、特徵和優點能更明顯 易懂,下文特舉較佳實施例,並配合所附圖式,作詳細說 明如下。 【實施方式】 首先,對本發明的形成P型擴散層的組成物進行說 明,其次對使用形成P型擴散層的組成物的卩型 太陽電池元件的製造方法進行說明0 、曰 a再者,於本說明書中,「步驟(process)」這一用語不 僅是指獨立的步驟’亦包含在無法與其他步驟明確地加以 區分的情況下,若該步驟能達成所預期的作用,則亦包含 I。另外’於本說明書中,「〜」表示分別包括其 則後所錢的數值作為最小值及最大值的範圍。進而,於 η中’當論及組成物中的各成分的量時在組成物 中存在夕個相當於各成分的物質的情況下, 別說明,則表示組成物中所存在的該多個物質的合計^ 本發明的形成ρ型擴散層的組成物包括 粉末(以下’有時僅稱為「破璃粉末」)、以及 二政,丨質’進而考慮塗佈性等,亦可視需要含有其他添加 劑0 201214528 _此處,所謂形成P型擴散層的組成物,是指含有受體 ^素’且可藉由例如㈣神基板上後進賴嫌處理(锻 燒/燒結)喊該受體元素歸散絲成p _散層的材 ,。藉岐用本發明的形成P型擴散層的組成物,可分離 P型擴散層的形成步驟與_接_形成步驟,從而拓展 了對用於形成歐姆接觸的電極材料的選擇項,並且還拓展 了對電極構造的選翻。例如,若將料低電阻材料用於 電極,則能夠以較薄的膜厚達成低電阻。另外,電極亦無 需形成於整個面上,亦可如梳型等形狀般部分地形成梳^ 電極。藉由如以上般形成薄膜或梳型形狀等部分形狀,可 一面抑制矽基板中的内應力、基板的翹曲的產生,一面形 成P型擴散層。 y 因此,若應用本發明的形成P型擴散層的組成物,則 抑制先前廣泛採用的方法中所產生於基板中的内應力及基 板的翹曲的產生,前述之先前廣泛採用的方法為:印刷二 膏,然後對其進行緞燒,與使n型擴散層變成p+型擴散層 的同時獲得歐姆接觸的方法。 曰 進而,玻璃粉末中的受體成分於煅燒中亦難以揮發 (sublimation),因此抑制p型擴散層因揮發氣體的產生 而形成至所期望的區域以外的情況。其原因可認為例如受 體成分與玻璃粉末中的元素結合、或者被導入至玻螭中, 因此難以揮發。 進而,本發明的形成P型擴散層的粗組成物中所包含 的玻璃粉末中的含有受體元素的物質的含有比率為i質^ 8 201214528 %以上至90質量%以下。藉此,表面電阻值下降作為太 陽電池元件的性能可提高。含有受體元素的物質的詳細情 況將後述。 對本發明的含有受體元素的玻璃粉末進行詳細說明。 所謂受體元素,是指藉由摻雜於矽基板中而可形成p 型擴散層的元素。受體元素可使用第13族的元素,例如可 列舉:B (删)、Ai (紹)及以(嫁)等。 作為用於將受體元素導入至玻璃粉末中的含有受體元 素的物質,可列舉&〇3、Al2〇3、及Ga203,較佳為使用選 自B2O3、Al2〇3及Ga2〇3中的至少一種。 另外,含有受體元素的玻璃粉末可視需要調整成分比 率,藉此控制熔融溫度、軟化溫度、玻璃轉移溫度、化學 耐久性等。較佳為進而包含以下所述的玻璃成分物質。 作為玻璃構成成分,可列舉:Si02、K20、Na20、Li20、The method for solving the above problems is as follows. <1> A composition for forming a P-type diffusion layer, comprising: a glass powder containing an acceptor element, and a dispersion medium, wherein the glass powder includes a substance containing an acceptor element, and a glass component substance, the glass The content ratio of the above-mentioned receptor element-containing substance in the powder is from 1% by mass to 90% by mass. <2> The composition for forming a p-type diffusion layer according to the above <1>, wherein the acceptor element is at least one selected from the group consisting of B (boron), A1 (aluminum), and Ga (gallium). <3> The composition for forming a p-type diffusion layer according to the above <1> or <2>, wherein the glass powder containing the above-mentioned acceptor element comprises: selected from the group consisting of B2〇3, Al2〇3, and Ga203 At least one substance containing an acceptor element; and at least one glass component selected from the group consisting of SiO 2 , K 20 , Na 20 , Li 20 , BaO, SrO, CaO, MgO, BeO, ZnO, PbO, CdO, T120, SnO, ZrO 2 and Mo03 substance. <4> A method of producing a ruthenium-type diffusion layer, comprising: a step of applying a composition for forming a p-type diffusion layer according to any one of the above <1> to <3> The step of diffusion processing. <5> - A method of producing a solar cell element, comprising: forming a composition for forming a P-type diffusion layer according to any one of the above-mentioned <1> to <3> on a semiconductor substrate a step of performing a thermal diffusion process to form a p-type diffusion layer, and a step of forming an electrode on the formed p-type diffusion layer. [Effect of the Invention] 6 201214528 According to the present invention, in the manufacturing step of the solar cell element using the ruthenium substrate, the internal stress in the ruthenium substrate and the warpage of the substrate can be suppressed, and a type expansion layer can be formed. Further, by setting the range of the content ratio of the substance containing the acceptor element of the invention, the surface resistance value is lowered, and the performance as a solar cell element can be improved. The above and other objects, features, and advantages of the present invention will become more apparent from the understanding of the appended claims appended claims [Embodiment] First, a composition for forming a P-type diffusion layer of the present invention will be described. Next, a method for producing a 卩-type solar cell element using a composition for forming a P-type diffusion layer will be described. In this specification, the term "process" means not only that the independent step 'is also included in the case where it cannot be clearly distinguished from other steps, and if the step can achieve the intended effect, it also includes I. Further, in the present specification, "~" indicates a range in which the value of the money is included as the minimum value and the maximum value, respectively. Further, in the case of η, when the amount of each component in the composition is present, when there is a substance corresponding to each component in the composition, the plurality of substances present in the composition are not described. In total, the composition for forming the p-type diffusion layer of the present invention includes a powder (hereinafter, sometimes referred to as "glass-breaking powder"), and two chemistries, and further considers coating properties, and may optionally contain other Additive 0 201214528 _ Here, the composition forming the P-type diffusion layer means that the receptor element is contained, and the receptor element can be shouted by, for example, (4) God substrate on the substrate (calcining/sintering). Scattered into p _ scattered layer of material. By using the composition for forming a P-type diffusion layer of the present invention, the formation step and the formation step of the P-type diffusion layer can be separated, thereby expanding the selection of the electrode material for forming the ohmic contact, and further expanding The selection of the electrode structure is reversed. For example, if a low-resistance material is used for the electrode, a low resistance can be achieved with a thin film thickness. Further, the electrode does not need to be formed on the entire surface, and the comb electrode may be partially formed in the shape of a comb or the like. By forming a partial shape such as a film or a comb shape as described above, it is possible to form a P-type diffusion layer while suppressing the internal stress in the ruthenium substrate and the occurrence of warpage of the substrate. y Therefore, if the composition for forming a P-type diffusion layer of the present invention is applied, the generation of internal stress generated in the substrate and the warpage of the substrate in the previously widely used method are suppressed, and the previously widely used methods are as follows: The two pastes are printed, and then satin-fired, and a method of obtaining an ohmic contact while making the n-type diffusion layer into a p+-type diffusion layer. Further, since the acceptor component in the glass powder is hardly sublimated during calcination, it is suppressed that the p-type diffusion layer is formed outside the desired region due to the generation of volatile gas. The reason for this is considered to be that, for example, the acceptor component is bound to an element in the glass powder or introduced into the glass bottle, so that it is difficult to volatilize. Further, the content ratio of the acceptor element-containing substance in the glass powder contained in the crude composition for forming the P-type diffusion layer of the present invention is from i.e., 2012 to 52,940% or more to 90% by mass or less. Thereby, the surface resistance value is lowered as the performance of the solar cell element can be improved. The details of the substance containing the acceptor element will be described later. The glass powder containing the acceptor element of the present invention will be described in detail. The term "receptor element" means an element which can form a p-type diffusion layer by doping it in a germanium substrate. The element of Group 13 can be used as the acceptor element, and examples thereof include B (deletion), Ai (sho), and (marriage). Examples of the acceptor element-containing substance for introducing the acceptor element into the glass powder include & 〇3, Al2〇3, and Ga203, and preferably selected from the group consisting of B2O3, Al2〇3, and Ga2〇3. At least one of them. Further, the glass powder containing the acceptor element may be adjusted in composition ratio as needed, thereby controlling the melting temperature, the softening temperature, the glass transition temperature, the chemical durability, and the like. It is preferable to further contain the glass component substance described below. Examples of the glass constituent component include SiO 2 , K 20 , Na 20 , and Li 20 .
BaO、SrO、CaO、MgO、BeO、ZnO、PbO、CdO、T120、 V205、SnO、Zr02、Mo03、La203、Nb205、Ta205、Y203、 Ti02、Ge02、Te02及Lu203等,較佳為使用選自Si02、 K20、Na20、Li20、BaO、SrO、CaO、MgO、BeO、ZnO、 PbO、CdO、T120、SnO、Zr〇2、及 Mo03 中的至少一種。 作為含有受體元素的玻璃粉末的具體例,可列舉包括 上述含有受體元素的物質與上述玻璃成分物質兩者,可列 舉:B2〇rSi02體系(以含有受體元素的物質-玻璃成分物 質的順序記載,以下相同)、B2〇3-ZnO體系、B203-Pb0體 系、B2〇3單獨體系等包含b2〇3作為含有受體元素的物質BaO, SrO, CaO, MgO, BeO, ZnO, PbO, CdO, T120, V205, SnO, Zr02, Mo03, La203, Nb205, Ta205, Y203, Ti02, Ge02, Te02 and Lu203, etc., preferably selected from the group consisting of SiO2 At least one of K20, Na20, Li20, BaO, SrO, CaO, MgO, BeO, ZnO, PbO, CdO, T120, SnO, Zr〇2, and Mo03. Specific examples of the glass powder containing the acceptor element include both the above-mentioned acceptor element-containing substance and the above-mentioned glass component substance, and examples thereof include a B2〇rSiO 2 system (a substance containing an acceptor element-a glass component substance). In the order, the following is the same), B2〇3-ZnO system, B203-Pb0 system, B2〇3 single system, etc., including b2〇3 as a substance containing an acceptor element
201214528 L 的體系,Al203-Si02體系等包含A1203作為含有受體元素 的物質的體系,Ga2〇3_Si〇2體系等包含Ga203作為含有受 體元素的物質的體系等的玻璃粉末。 另外,亦可為如Al2〇3~B2〇3體系、Ga2〇3_B2〇3體系專 般,包含兩種以上的含有受體元素的物質的玻璃粉末。 於上述中例示了包含一種成分的玻璃或包含兩種成分 的複合玻璃,但亦可為如B20rSi02-Na20體系等般,包含 三種成分以上的物質的玻璃粉末。 另外,玻璃粉末可視需要調整成分比率,藉此控制熔 融溫度、軟化溫度、玻璃轉移溫度、化學耐久性等。 考慮到受體元素於矽基板中的摻雜濃度,玻璃粉末的 熔融溫度、軟化溫度、玻璃轉移溫度、化學耐久性,玻璃 粉末中的含有受體元素的物質的含有比率為1質量%以上 至90質量°/❶以下。 當玻璃粉末中的含有受體元素的物質的含有比率未滿 1質量%時,受體元素於矽基板中的摻雜濃度過低,p型萨 散層未充分地形成。另外,當含有受體元素的物質的含^ 比率大於90質量%時,含有受體元素的物質於熱擴散^理 中揮發,因此存在受體元素的擴散亦到達側面及背面处 僅於表面形成p型擴散層,而且於所期望的部位以外的不 面、背面亦形成p型擴散層的可能性。 、則 進而,玻璃粉末中的含有受體元素的物質的含有比; 較佳為2質量%以上至80質量%以下,更佳為1〇質^ 以上至70質量%以下。 里0 201214528 尤其若考慮如下兩個方面,則玻璃粉末中的含有A 體元素的物f的含有比率更佳為30質量%以上、7〇質量; 以下,上述兩個方面是指即便_面_充分地形成p。 散層的受?兀素的量’-面於形成P型擴散層的組成物; ,加-疋里以上的受體元素,具有所形成的p型擴散層 表面的薄片電阻亦不會下降至超過—定值;以及必需 含有爻體元素的物質的揮發的影響。 另外,玻璃粉末中的玻璃成分物質的含有比率較理推 的是考慮舰溫度、軟化溫度、玻璃獅溫度、化學耐= ,而適宜設定’―般而言,較佳為1G質量%以上至99質 1%以下,更佳為2G質量%以上至98質量%以下,進而 佳為30質量%以上至9〇質量%以下。 具體而έ,當為B2〇3-Si〇2體系玻璃時,B2〇3的含有 比率較佳為1質量%以上至9G f量%町,更佳為 °/〇以上至80質量%以下。 里 玻璃粉末的軟化溫度就擴散處理時的擴散性、滴液 (dnppmg)的觀點而言,較佳為2〇(rc〜i〇〇〇t>c,更佳 300°C 〜900°C。 再者,玻璃粉末的軟化溫度可藉由公知的示差熱分析 (Differential Thermal Analyzer , DTA), 波峰而容易地測定。 作為玻璃粉末的形狀,可列舉:大致球狀、扁平狀、 狀、及鱗片狀等,就製成形成n型擴散層的組成 物時的對於基板的塗佈性或均句擴散性的觀點而言,較理 201214528 -----卜 想的是大致球狀、扁平狀、或板狀。玻璃粉末的粒徑並無 特別限制,較理想的是100 μπι以下。當使用具有1〇〇 μιη 以下的粒徑的玻璃粉末時,易於獲得更平滑的塗膜。進而, 玻璃粉末的粒徑更理想的是50 μιη以下。進而,玻璃粉末 的粒徑更理想的是10 μιη以下。再者,下限並無特別限制, 但較佳為〇.〇1 μιη以上。 此處,玻璃的粒徑表示平均粒徑’可藉由雷射散射繞 射法(laser scattering diffraction method )粒度分布(particle size distribution )測定裝置等來測定。 含有受體元素的玻璃粉末是藉由以下的程序來製作。 首先,稱量原料並將其填充至坩堝中。坩堝的材質可 列舉鉑、鉑-錄、銥、氧化鋁、石英、碳等,可考慮熔融溫 度、環境、與熔融物質的反應性等而適宜選擇。 其次,藉由電爐以對應於玻璃組成的溫度進行加熱而 製成熔液。此時,較理想的是以使熔液變得均勻的方^ 行攪拌。 工進In the system of 201214528 L, the Al203-Si02 system includes a system in which A1203 is a substance containing an acceptor element, and a Ga2〇3_Si〇2 system or the like contains a glass powder such as Ga203 as a system containing a substance of a receptor element. Further, it may be a glass powder containing two or more kinds of substances containing an acceptor element, such as an Al2〇3~B2〇3 system or a Ga2〇3_B2〇3 system. In the above, a glass containing one component or a composite glass containing two components is exemplified, but a glass powder containing three or more components such as a B20rSiO 2 -Na20 system may be used. Further, the glass powder may be adjusted in composition ratio as needed, thereby controlling the melting temperature, the softening temperature, the glass transition temperature, the chemical durability, and the like. In consideration of the doping concentration of the acceptor element in the ruthenium substrate, the melting temperature, the softening temperature, the glass transition temperature, and the chemical durability of the glass powder, the content ratio of the substance containing the acceptor element in the glass powder is 1% by mass or more. 90 mass ° / ❶ below. When the content ratio of the acceptor element-containing substance in the glass powder is less than 1% by mass, the doping concentration of the acceptor element in the tantalum substrate is too low, and the p-type sacrificial layer is not sufficiently formed. Further, when the content ratio of the substance containing the acceptor element is more than 90% by mass, the substance containing the acceptor element volatilizes in the thermal diffusion, so that the diffusion of the acceptor element also reaches the side surface and the back surface only forms on the surface. The p-type diffusion layer may have a p-type diffusion layer formed on the back surface and the back surface other than the desired portion. Further, the content ratio of the substance containing the acceptor element in the glass powder is preferably 2% by mass or more and 80% by mass or less, more preferably 1% by mass or more and 70% by mass or less. In particular, in consideration of the following two aspects, the content ratio of the substance f containing the A element in the glass powder is more preferably 30% by mass or more and 7 Å by mass. Hereinafter, the above two aspects are even Fully form p. The distribution of the layer? The amount of halogen is '-the composition of the P-type diffusion layer; the upper and lower acceptor elements, the sheet resistance of the surface of the formed p-type diffusion layer does not fall below the set value; And the effect of volatilization of substances that must contain steroidal elements. In addition, the content ratio of the glass component in the glass powder is preferably considered to be the ship temperature, the softening temperature, the glass lion temperature, and the chemical resistance =, and is suitably set to be - generally, 1 G mass% or more to 99. The mass is 1% or less, more preferably 2 G% by mass or more and 98% by mass or less, and further preferably 30% by mass or more and 9% by mass or less. Specifically, when it is a B2〇3-Si〇2 system glass, the content ratio of B2〇3 is preferably from 1% by mass or more to 9% by volume, more preferably from 〇/〇 to 80% by mass. The softening temperature of the glass powder is preferably 2 〇 (rc 〜 i 〇〇〇 t > c, more preferably 300 ° C to 900 ° C from the viewpoint of the diffusibility at the time of the diffusion treatment and the dropping liquid (dn ppmg). Further, the softening temperature of the glass powder can be easily measured by a well-known differential thermal analyzer (DTA) or a peak. As the shape of the glass powder, a substantially spherical shape, a flat shape, a shape, and scales are mentioned. In view of the coating property or the uniform diffusion property of the substrate when the composition for forming the n-type diffusion layer is formed, it is generally spherical or flat in view of 201214528. The particle size of the glass powder is not particularly limited, and is preferably 100 μm or less. When a glass powder having a particle diameter of 1 μm or less is used, a smoother coating film is easily obtained. The particle size of the powder is more preferably 50 μm or less. Further, the particle diameter of the glass powder is more preferably 10 μm or less. Further, the lower limit is not particularly limited, but is preferably 〇1 μιη or more. The particle size of the glass indicates the average particle size' It is measured by a laser scattering diffraction method, a particle size distribution measuring apparatus, etc. The glass powder containing an acceptor element is produced by the following procedure. First, the raw material is weighed and The material of the crucible is exemplified by platinum, platinum-plated, ruthenium, alumina, quartz, carbon, etc., and may be appropriately selected in consideration of melting temperature, environment, reactivity with molten material, etc. Second, by electric furnace The melt is prepared by heating at a temperature corresponding to the glass composition. In this case, it is preferable to stir the melt uniformly.
繼而’使所獲得的熔液流出至石墨板、鉑板、翻-姥名 金板、氧化锆板等上而將熔液玻璃化》 Q 最後’粉碎玻璃而形成粉末狀。粉碎可應用噴射磨 珠磨機、球磨機等公知的方法。 形成P型擴散層的組成物中的含有受體元素的破 末的含有比率是考慮塗佈性、受體元素的擴散性等2 定。一般而言,形成P型擴散層的組成物中的破螭於纪 含有比率較佳為0.1質量%以上至95質量%以下,^佳為 12 201214528t 1質量%以上至90質量%以下’進而更佳為i 5 f量%以上 至85質量%以下,特佳為2質量%以上至8〇質量%以下。 其次’對分散介質進行說明。 所謂分散介質,是指於組成物中使上述玻璃粉末分散 的介質。㈣而言’採轉合劑或溶鮮作為分散介質。 作為黏合劑,例如可適宜選擇聚乙烯醇、聚丙稀酿胺 類、聚乙_胺類、聚乙烯鱗销、聚環氧乙烧類、聚 續酸、__絲俩、纖維素_、纖維素衍生物、 叛甲基纖維素、經乙基纖維素、乙基纖維素、明膠、殿粉 及澱粉衍生物、海藻酸納類(s〇dium __)、三仙膠Then, the melt obtained is allowed to flow out onto a graphite plate, a platinum plate, a ruthenium plate, a zirconia plate or the like to vitrify the melt. Q Finally, the glass is pulverized to form a powder. A known method such as a jet bead mill or a ball mill can be applied to the pulverization. The content ratio of the radical containing the acceptor element in the composition forming the P-type diffusion layer is determined in consideration of coatability and diffusibility of the acceptor element. In general, the composition of the P-type diffusion layer is preferably 0.1% by mass or more and 95% by mass or less, and preferably 12 201214528t 1% by mass or more and 90% by mass or less. It is preferably from 5% by weight to more than 85% by mass, particularly preferably from 2% by mass to 8% by mass. Next, the dispersion medium will be described. The dispersion medium refers to a medium in which the above glass powder is dispersed in the composition. (d) For the sake of the use of a mixture or a fresh solvent as a dispersion medium. As the binder, for example, polyvinyl alcohol, polyacrylamide, polyethylamine, polyethylene scale, polyethylene oxide, polyacid, __ silk, cellulose _, fiber can be suitably selected. Derivatives, methyl cellulose, ethyl cellulose, ethyl cellulose, gelatin, temple powder and starch derivatives, sodium alginate (s〇dium __), Sanxian gum
Uanthan)、瓜爾膠及瓜爾膠衍生物、硬葡聚糖及硬葡聚 糖知生物、黃f膠及黃轉衍生物、糊精及婦衍生物、(甲 基)丙烯酸樹脂、(甲基)丙烯酸醋樹脂(例如(甲基)丙烯酸 烧基賴脂、(曱基)丙稀酸二曱基胺基乙賴脂等)、丁二 稀樹脂、紅烯樹脂、或該些的共聚物,除此以外,亦可 適宜選擇錄麟脂。魅可單獨使肖-種、或者組合兩 種以上來使用。 劑的分子量並無特別限制,較理想的是雲於作為 組成物的所期望的黏度而適宜調整。 ,劑’例如可列舉:丙酮、曱基乙基酮、曱基_ 土明、甲基-異丙基酮、曱基·正丁基 嗣、甲基-正戊基綱、甲基-正已基嗣、二乙基g:、= 酮二-異丁基_、三甲基壬綱 '環己酮、環細、甲基環 己酮2,4-戊二酮、丙_基丙酉同等酉同系溶劑;二乙鍵、甲 13 201214528 基乙基_、甲基-正丙趟、二-異_、四氣σ夫喃、甲美四 氮吱畴、二姚、二甲基二魏、乙二醇二甲峻、乙二醇 二乙醚、乙二醇二-正丙醚、乙二醇二丁醚、二乙二醇二甲 越、二乙二醇二乙越、二乙二醇甲基乙基鱗、二乙二醇甲 基-正丙醚、二乙二醇甲基-正丁醚、二乙二醇二正丙醚、 二乙二醇二-正丁醚、二乙二醇甲基_正己醚、三乙二醇二 甲醚、二乙二醇二乙醚、三乙二醇甲基乙基醚、三乙二醇 甲基-正丁醚、三乙二醇二·正丁醚、三乙二醇甲基己 醚、四乙二醇二甲醚、四乙二醇二乙醚、四_二乙二醇甲基 乙基趟、四乙二醇甲基-正獨、二乙二醇二_正頂、四 乙二醇甲基·正己峻、四乙二醇二_正谓、丙二醇二甲驗、 丙一醇一乙喊、丙二醇二·正丙驗、丙二醇二丁喊、二丙二 醇=甲醚、二丙二醇二乙醚、二丙二醇甲基乙細、二丙 二醇曱基-正丁醚、二丙二醇二_正丙醚、二丙二醇二-正丁 醚、二丙二醇甲基-正己醚、三丙二醇二甲醚、三丙二醇二 ^醚、三丙二醇甲基乙基醚、三丙二醇甲基_正丁醚、三丙 二醇二-正丁醚、三丙二醇曱基_正己醚、四丙二醇二曱醚、 四丙二醇二乙醚、四-二丙二醇甲基乙基醚、四丙二醇曱基 -正丁醚、二丙二醇二_正丁醚、四丙二醇甲基-正己醚、四 丙二醇二·正丁醚等醚系溶劑;乙酸曱酯、乙酸乙酯、乙酸 正丙酯、乙酸異丙酯、乙酸正丁酯、乙酸異丁酯、乙酸第 二丁酯、乙酸正戊酯、乙酸第二戊酯、乙酸3·甲氧基丁酯、 乙酸曱基戊酯、乙酸2-乙基丁酯、乙酸2_乙基己酯、乙酸 2-(2-丁氧基乙氧基)乙酯、乙酸苄酯、乙酸環己酯、乙酸曱 201214528 基環己酯、乙酸壬酯、乙醯乙酸曱酯、乙醯乙酸乙酯、乙 酸二乙二醇曱醚、乙酸二乙二醇單乙醚、乙酸二乙二醇_ 正丁醚、乙酸二丙二醇曱醚、乙酸二丙二醇乙醚、乙二醇 二乙酸酯、乙氧基三甘醇乙酸酯、丙酸乙酯、丙酸正丁酯、 丙酸異戊酯、草酸二乙酯、草酸二-正丁酯、乳酸曱酯、乳 酸乙酯、乳酸正丁酯、乳酸正戊酯、乙二醇曱醚丙酸酯、 乙二醇乙醚丙酸酯、乙二醇曱醚乙酸酯、乙二醇乙醚乙酸 酯、二乙二醇曱醚乙酸酯、二乙二醇乙醚乙酸酯、二乙二 醇-正丁醚乙酸酯、丙二醇曱醚乙酸酯、丙二醇乙醚乙酸 酯、丙二醇丙基醚乙酸酯、二丙二醇曱醚乙酸酯、二丙二 醇乙醚乙酸酯、γ-丁内酯、γ-戊内酯等酯系溶劑;乙腈、 Ν-曱基吡咯酮、Ν-乙基吡咯酮、Ν-丙基吡咯酮、Ν-丁基吡 咯酮、Ν-己基吡咯酮、Ν-環己基吡咯酮、Ν,Ν-二甲基甲醯 胺、Ν,Ν-二曱基乙醯胺、二曱基亞砜等非質子性極性溶 劑;曱醇、乙醇、正丙醇、異丙醇、正丁醇、異丁醇、第 二丁醇、第三丁醇、正戊醇、異戊醇、2-曱基丁醇、第二 戊醇、第三戊醇、3-曱氧基丁醇、正己醇、2-曱基戊醇、 第二己醇、2-乙基丁醇、第二庚醇、正辛醇、2-乙基己醇、 第二辛醇、正壬醇、正癸醇、第二-十一醇、三曱基壬醇、 第二-十四醇、第二-十七醇、苯酚、環己醇、甲基環己醇、 苄醇、乙二醇、1,2-丙二醇、1,3-丁二醇、二乙二醇、二丙 二醇、三乙二醇、三丙二醇等醇系溶劑;乙二醇曱醚、乙 二醇乙醚、乙二醇單苯醚、二乙二醇單曱醚、二乙二醇單 乙醚、二乙二醇單-正丁醚、二乙二醇單-正己醚、乙氧基 15Uanthan), guar gum and guar derivatives, scleroglucan and scleroglucan, biological derivatives, yellow f-gel and yellow-transfer derivatives, dextrin and feminine derivatives, (meth)acrylic resin, (A Acrylic vinegar resin (for example, (meth)acrylic acid lysine, (mercapto) dimethyl decyl amide, etc.), butyl succinyl resin, red olefin resin, or copolymers thereof In addition, it is also suitable to select the recording of Linzhi. The charm can be used alone or in combination of two or more. The molecular weight of the agent is not particularly limited, and it is desirable that the cloud is appropriately adjusted as a desired viscosity as a composition. Examples of the agent include acetone, mercaptoethyl ketone, decyl _ tamin, methyl isopropyl ketone, decyl n-butyl fluorene, methyl-n-pentyl group, and methyl-n-hexyl fluorene. , diethyl g:, = keto di-isobutyl _, trimethyl hydrazine 'cyclohexanone, cyclohexane, methyl cyclohexanone 2,4-pentanedione, propyl propyl propyl ketone Solvent; Diethyl bond, A 13 201214528 base ethyl _, methyl-n-propion fluorene, di-iso _, tetragas σ fu rm, gamma tetrazole, di Yao, dimethyl di Wei, E Alcohol, ethylene glycol diethyl ether, ethylene glycol di-n-propyl ether, ethylene glycol dibutyl ether, diethylene glycol dimethoate, diethylene glycol diethylene, diethylene glycol methyl Keel, diethylene glycol methyl-n-propyl ether, diethylene glycol methyl-n-butyl ether, diethylene glycol di-n-propyl ether, diethylene glycol di-n-butyl ether, diethylene glycol methyl _ n-Hexyl Ether, Triethylene glycol dimethyl ether, Diethylene glycol diethyl ether, Triethylene glycol methyl ethyl ether, Triethylene glycol methyl-n-butyl ether, Triethylene glycol di-n-butyl ether, Triethylene glycol methyl hexyl ether, tetraethylene glycol dimethyl ether, tetraethylene glycol diethyl ether, tetra-diethylene glycol methyl Base, tetraethylene glycol methyl-positive, diethylene glycol di-positive, tetraethylene glycol methyl-positive, tetraethylene glycol di-positive, propylene glycol dimethyl, propanol B, propylene glycol II positive test, propylene glycol dibutyl, dipropylene glycol = methyl ether, dipropylene glycol diethyl ether, dipropylene glycol methyl ethyl, dipropylene glycol decyl-n-butyl ether, dipropylene glycol di-n-propyl ether, Dipropylene glycol di-n-butyl ether, dipropylene glycol methyl-n-hexyl ether, tripropylene glycol dimethyl ether, tripropylene glycol diether, tripropylene glycol methyl ethyl ether, tripropylene glycol methyl-n-butyl ether, tripropylene glycol di-positive Butyl ether, tripropylene glycol decyl-n-hexyl ether, tetrapropylene glycol dioxime ether, tetrapropylene glycol diethyl ether, tetra-dipropylene glycol methyl ethyl ether, tetrapropylene glycol decyl-n-butyl ether, dipropylene glycol di-n-butyl ether, four An ether solvent such as propylene glycol methyl-n-hexyl ether or tetrapropylene glycol di-n-butyl ether; decyl acetate, ethyl acetate, n-propyl acetate, isopropyl acetate, n-butyl acetate, isobutyl acetate, acetic acid second Butyl ester, n-amyl acetate, second amyl acetate, 3·methoxybutyl acetate, mercaptoacetate Ester, 2-ethyl butyl acetate, 2-ethylhexyl acetate, 2-(2-butoxyethoxy)ethyl acetate, benzyl acetate, cyclohexyl acetate, hydrazine acetate 201214528 Cyclohexyl ester , decyl acetate, acetonitrile acetate, ethyl acetate, diethylene glycol oxime ether, diethylene glycol monoethyl ether, diethylene glycol acetate _ n-butyl ether, dipropylene glycol oxime ether, acetic acid Dipropylene glycol ethyl ether, ethylene glycol diacetate, ethoxy triethylene glycol acetate, ethyl propionate, n-butyl propionate, isoamyl propionate, diethyl oxalate, di-n-butyl oxalate , decyl lactate, ethyl lactate, n-butyl lactate, n-amyl lactate, ethylene glycol oxime ether propionate, ethylene glycol ethyl ether propionate, ethylene glycol oxime ether acetate, ethylene glycol ethyl ether Acid ester, diethylene glycol oxime ether acetate, diethylene glycol diethyl ether acetate, diethylene glycol-n-butyl ether acetate, propylene glycol oxime ether acetate, propylene glycol diethyl ether acetate, propylene glycol propyl Ester acetate, dipropylene glycol oxime ether acetate, dipropylene glycol diethyl ether acetate, γ-butyrolactone, γ-valerolactone and other ester solvents; acetonitrile, hydrazine-hydrazinopyrrole , Ν-ethylpyrrolidone, Ν-propylpyrrolidone, Ν-butylpyrrolidone, Ν-hexylpyrrolidone, Ν-cyclohexylpyrrolidone, hydrazine, hydrazine-dimethylformamide, hydrazine, hydrazine- An aprotic polar solvent such as dimercaptoacetamide or dimercaptosulfoxide; decyl alcohol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, second butanol, third butanol, N-pentanol, isoamyl alcohol, 2-mercaptobutanol, second pentanol, third pentanol, 3-decyloxybutanol, n-hexanol, 2-mercaptopentanol, second hexanol, 2- Ethyl butanol, second heptanol, n-octanol, 2-ethylhexanol, second octanol, n-nonanol, n-nonanol, second-undecanol, tridecyl decyl alcohol, second Tetradecane, second-heptadecanol, phenol, cyclohexanol, methylcyclohexanol, benzyl alcohol, ethylene glycol, 1,2-propanediol, 1,3-butanediol, diethylene glycol, two An alcohol solvent such as propylene glycol, triethylene glycol or tripropylene glycol; ethylene glycol oxime ether, ethylene glycol ether, ethylene glycol monophenyl ether, diethylene glycol monoterpene ether, diethylene glycol monoethyl ether, diethylene glycol Alcohol mono-n-butyl ether, diethylene glycol mono-n-hexyl ether, ethoxy 15
201214528 w w «X 三甘醇、四乙二醇單-正頂、丙二醇單曱峻、二丙二醇單 甲醚、二丙二醇單乙&|、三丙二醇單曱崎二醇單喊系溶 劑;αΐ品烤、α-祐品醇、月桂油稀、別羅勒稀 (allo-ocimene)、檸檬婦、雙戊烯、α-蔽烯、ρ蔽婦、松脂 醇(terpineol)、香旱序酮、羅勒烯、水芽烯等莊烯系溶劑; 水。該些可單獨使用-種、或者組合兩種以上來使用。 當製成形成η型擴散層的組成物時,就對於基板的塗 佈性的觀點而言,較佳為α_萜品醇、二乙二醇單正丁醚、 乙酸2-(2-丁氧基乙氧基)乙酯。 形成Ρ型擴散層的組成物中的分散介質的含有比率是 考慮塗佈性、受體濃度而決定。 考慮到塗佈性,形成卩型擴散層的組成物的黏度較佳 為10 mPa.S以上至loooooo mPa.s以下,更佳為5〇mpa S 以上至500000 mPa.S以下。 其次,對本發明的P型擴散層及太陽電池元件的製造 方法進行說明。 首先,對作為P型半導體基板的矽基板賦予鹼性溶液 來去除損壞層,並藉由姓刻獲得紋理構造。 詳細而言,利用20質量%苛性鈉去除自鑄錠進行切片 時所產生的矽表面的損壞層。繼而,利用丨質量%苛性鈉 ,10質量%異丙醇的混合液進行蝕刻,形成紋理構造❶太 陽電池70件藉由在受光面(表面)側形成紋理構造,而可 促進光學侷限效應,謀求高效率化。 其次,於氧氯化磷(POC13)、氮氣、氧氣的混合氣體 201214528 環境下以800°C〜900°C進行幾十分鐘的處理,從而同樣地 形成η型擴散層。此時,於使用氧氣化磷環境的方法中, 填的擴散亦到達侧面及背面’ η型擴散層不僅形成於表 面,而且亦形成於側面、背面。因此,為了去除侧面的η 型擴散層而實施侧蝕。 然後,於ρ型半導體基板的背面,即並非受光面的面 的η型擴散層上塗佈上述形成ρ型擴散層的組成物。於本 發明中,塗佈方法並無限制,例如有印刷法、旋塗法、毛 刷塗佈、噴霧法、刮刀法、輥塗機法、噴墨法等。 上述形成Ρ型擴散層的組成物的塗佈量並無特別限 制。例如,作為玻璃粉末量,可設定為001 g/m2〜100 g/m2,較佳為 0.1 g/m2〜1〇 g/m2。 再者,根據形成ρ型擴散層的組成物的組成,亦可設 置用以於塗佈後,使組成物中所含有的溶劑揮發的乾 驟。於該情況下,於8(TC〜30(TC左右的溫度下,當使用 加熱板時乾燥1分鐘〜10分鐘,當使用乾燥機等時乾燥1〇 分鐘〜30分鐘左右。該乾燥條件依存於形成n型擴散層的 組成物的溶雜成,於本發明中並不_限定於上述條件。 於600°C〜12_下對塗佈了上述形《p型擴散層的 組成物的半導H基板進行熱擴散處理。藉㈣熱擴散處 理,受體元素向半導體基板中擴散,而形成〆型擴散層。 熱擴散處理可應用公知的連續爐、分批式爐等。另外,熱 擴散處理時的爐内環境亦可適宜調整成空氣、氧氣 等。 17 201214528 熱擴散處理時間可對應於形成p型擴散層的組成物中 所含有的受體元素的含有料而適宜選擇。例如,可設定 為1分鐘〜60分鐘,更佳為2分鐘〜30分鐘。 ° 由於在所形成的P型擴散層的表面形成有玻璃層,故 藉由钮刻而去除該玻璃層,刻可應紐潰於氫氟酸等酸 中的方法、浸胁苛性鱗射的方法等公知的方法。 另外,於先前的製造方法中,於背面印刷鋁膏,然後 ,其進行峨,使η鋪散層轉變成p+S紐層的同時獲 得歐姆接觸。但是,由鋁膏所形成的鋁層的導電率低,為 了降低薄片電阻,通常形成於整個背面的鋁層於烺燒後必 需具有10 μιη〜20 μιη左右的厚度。進而,若如上述般形 成較厚的IS層,獅於料鋪脹储與㈣熱膨脹係數 相差較大,因此於緞燒及冷卻的過程中,在石夕基板中產生 較大的内應力,而成為翹曲的原因。 ▲存在該内應力對結晶的結晶粒界造成損傷、電力損失 變大的課題。另外,翹曲於模組製程中的太陽電池元件的 搬送、或者與被稱為分支線路(tab wire)的銅線的連接過 程中,容易使太陽電池元件破損。近年來,由於切片加工 技術的提高,因此矽基板的厚度正被薄型化,而存在太陽 電池元件更加容易破裂的傾向。 但是,根據本發明的製造方法,於藉由上述本發明的 形成P型擴散層的組成物將n型擴散層轉換成p+型擴散層 後,在該p+型擴散層上另外設置電極。因此,用於背面的 電極的材料並不限定於鋁,例如可應用Ag(銀)或Cu(銅) 201214528 r ·- »·•一 一 · ^ A. 等’背面的電極的厚度亦可比先前的厚度更薄地形成,並 且另外無需形成於整個面上。因此,可減少於煅燒及冷卻 的過程中所產生的矽基板中的内應力及翹曲。 於上述所形成的η型擴散層上形成抗反射膜。抗反射 膜是應用公知的技術而形成。例如,當抗反射膜為氮化矽 膜時’藉由將SiH4與ΝΗ3的混合氣體作為原料的電漿化學 氣相沈積(Chemical Vapor Deposition,CVD)法來形成。 此時’氫於結晶中擴散,不參與矽原子之鍵結的軌道,即 懸鍵(dangling bond)與氫鍵結,而使缺陷鈍化(氫鈍化)。 更具體而言,於上述混合氣體流量比〇 〇5 〜1.0 ’反應室的壓力為〇.1 Torr〜2 Torr,成膜時的溫度為 300C〜55CTC,使電漿放電的頻率為1〇〇 kHz以上的條件 下形成。 於表面(受光面)的抗反射膜上,藉由網版印刷法印 刷塗佈表面電極用金屬膏並使其乾燥,而形成表面電極。 表面電極用金屬膏是將金屬粒子與破璃粒子作為必需成 刀,且視需要包含樹脂黏合劑、其他添加劑等。 繼而,於上述背面的P+型擴散層上亦形成背面電極。 如上所述,本發明中背面電極的材質或形成方法並無特別 限定。例如,可塗佈包含鋁、銀或銅等金屬 膏,並使其乾燥而形成背面電極。此時,為 的太陽電池元件間的連接,亦可於背面的一部分上讯 成銀電極祕f。 對上述電極進行煅燒,製成太陽電池元件。若於600ΐ 201214528. ι^/χχ 〜900°c的範圍内烺燒幾秒〜幾分鐘,則於表面側,作為絕 緣膜的抗反射膜因電極用金屬膏中所含有的玻璃粒子而熔 融,進而矽表面的一部分亦熔融,膏中的金屬粒子(例如 銀粒子)與矽基板形成接觸部並凝固。藉此,所形成的表 面電極與矽基板被導通。將此稱為燒透(firethrough)。 對表面電極的形狀進行說明。表面電極是由匯流條電 極、以及與該匯流條電極交叉的指狀電極構成。 此種表面電極可藉由例如上述金屬膏的網版印刷、或 者電極材料賴敷、高真空巾的利用電子束加熱的電極材 料的驗等方法而形成。糾周知,包含隱條電極與指 狀電極的表面電極一般是用作受光面側的電極,可應用受 光面側的匯流條電極及指狀電極的公知的形成方法。 再者,於上述的p型擴散層及太陽電池元件的製造方 法中,為了於作為P型半導體基板的矽基板上形成11型擴 散層,而使用氧氣化磷(P0C13)、氮氣及氧氣的混合氣體7 但亦可使用形成η型擴散層的組成物來形成η型層。於形 成η型擴散層的組成物中,含有ρ (磷)或汕(銻)等^ 15族的元素作為施體(d〇n〇r)元素。 於將形成η型擴散層的組成物用於η型擴散層的形成 法中首先’於作為Ρ型半導體基板的表面的受光面 塗佈形成η顯散層的組成物,於背面塗佈本發明的形成 Ρ型擴散層的組絲,紐於_。(:〜1·Χ:下進行熱擴散 處理。藉由該熱擴散處理,施體元素於表面向ρ型半導體 基板中擴散而形成η型擴散層,受體元制於背面擴散而 20 201214528 形成p+型擴散層。除該步驟以外, 步驟來製作太陽電池元件。 q 〃上狀法相同的 100225中所揭 再者,藉由參照而將曰本申請案2010. 不的全部内容引用於本說明書中。 本說明書中所記載的所有文獻 規格是以與具體地且個別馱專^㉖案、及技術 引用=二域術規格時相同的程度,藉由參照而 [實例] 今此IT更具舰綱本發_#例,但本發明並不受 〇亥"ik貫例限制。再者,口盈室土也Λ士。| 丹有,、要事先無特別記述,則化學品全 j使用了試劑。料,只要事先無朗,則「%」表示「質 量%」。 [實例1] 使用自動乳蛛混練裝置將粒子形狀為大致球狀,平均 粒徑為3.! μιη ’軟化溫度為4机的祕彻2體系玻璃 (B2〇3 : 10%)粉末2〇g與乙基纖維素3g、乙酸2 (2·丁 氧基乙氧基)乙酯77 g加以混合並膏化,製成形成p型擴 散層的組成物。 再者,玻璃粒子形狀是使用日立高科技(Hitachi High-Technologies)(股份)製造的TM_1〇〇〇型掃描型電 子顯微鏡進行觀察並判定。玻璃的平均粒徑是使用201214528 ww «X triethylene glycol, tetraethylene glycol mono-positive top, propylene glycol monoterpene, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl &|, tripropylene glycol monoterpene glycol single shrine solvent; Baked, α-alcoholic alcohol, thinning of bay laurel oil, allo-ocimene, lemon, dipentene, α-blockene, ρ-masked woman, terpineol (terpineol), fragrant ketone, and ocimene , a solvent such as water gerene; water. These may be used alone or in combination of two or more. When the composition for forming the n-type diffusion layer is formed, from the viewpoint of coatability of the substrate, α-terpineol, diethylene glycol mono-n-butyl ether, and 2-(2-butyl acetate) are preferred. Oxyethoxyethyl)ethyl ester. The content ratio of the dispersion medium in the composition forming the ruthenium diffusion layer is determined in consideration of coatability and acceptor concentration. The viscosity of the composition forming the ruthenium diffusion layer is preferably from 10 mPa·s or more to loooooo mPa.s or less, more preferably from 5 〇 mpa S or more to 500,000 mPa·s or less, in view of coatability. Next, a method of manufacturing the P-type diffusion layer and the solar cell element of the present invention will be described. First, an alkaline solution is applied to a tantalum substrate as a P-type semiconductor substrate to remove the damaged layer, and a texture structure is obtained by surname. Specifically, the damaged layer of the crucible surface generated by slicing from the ingot was removed using 20% by mass of caustic soda. Then, it is etched by a mixture of 丨% by mass of caustic soda and 10% by mass of isopropyl alcohol to form a texture structure. 70 solar cells are formed on the light-receiving surface (surface) side to promote optical confinement effects. High efficiency. Next, the treatment was carried out for several tens of minutes at 800 ° C to 900 ° C in a mixed gas of phosphorus oxychloride (POC13), nitrogen gas and oxygen gas in the environment of 201214528 to form an n-type diffusion layer in the same manner. At this time, in the method using the oxygenated phosphorus environment, the diffusion also reaches the side surface and the back surface. The n-type diffusion layer is formed not only on the surface but also on the side surface and the back surface. Therefore, side etching is performed in order to remove the n-type diffusion layer on the side. Then, the composition for forming the p-type diffusion layer is applied onto the back surface of the p-type semiconductor substrate, i.e., the n-type diffusion layer which is not the surface of the light-receiving surface. In the present invention, the coating method is not limited, and examples thereof include a printing method, a spin coating method, a brush coating method, a spray method, a doctor blade method, a roll coater method, and an ink jet method. The coating amount of the composition for forming the ruthenium-type diffusion layer is not particularly limited. For example, the amount of the glass powder can be set to 001 g/m 2 to 100 g/m 2 , preferably 0.1 g/m 2 to 1 〇 g/m 2 . Further, depending on the composition of the composition forming the p-type diffusion layer, a drying step for volatilizing the solvent contained in the composition after coating may be provided. In this case, at 8 (TC~30 (at a temperature of about TC, when using a hot plate, it is dried for 1 minute to 10 minutes, and when using a dryer or the like, it is dried for about 1 minute to 30 minutes. The drying condition depends on The doping of the composition forming the n-type diffusion layer is not limited to the above conditions in the present invention. The semiconducting of the composition of the above-described "p-type diffusion layer" is applied at 600 ° C to 12 _ The H substrate is subjected to thermal diffusion treatment. The (4) thermal diffusion treatment causes the acceptor element to diffuse into the semiconductor substrate to form a 〆-type diffusion layer. The thermal diffusion treatment can be applied to a known continuous furnace, a batch furnace, etc. In addition, thermal diffusion treatment The furnace environment in the furnace may be appropriately adjusted to air, oxygen, etc. 17 201214528 The heat diffusion treatment time may be appropriately selected in accordance with the content of the acceptor element contained in the composition forming the p-type diffusion layer. For example, it may be set. It is from 1 minute to 60 minutes, more preferably from 2 minutes to 30 minutes. ° Since a glass layer is formed on the surface of the formed P-type diffusion layer, the glass layer is removed by button etching, and the layer can be broken. a method in an acid such as hydrofluoric acid, A well-known method such as a method of immersing caustic scales. In addition, in the prior manufacturing method, an aluminum paste is printed on the back side, and then, yttrium is performed to convert the η-stacking layer into a p+S layer while obtaining an ohmic contact. However, the aluminum layer formed of the aluminum paste has a low electrical conductivity, and in order to reduce the sheet resistance, the aluminum layer usually formed on the entire back surface must have a thickness of about 10 μm to 20 μm after calcination. The formation of a thicker IS layer, the lion's expansion of the material and the (four) thermal expansion coefficient differ greatly, so in the process of satin burning and cooling, a large internal stress is generated in the Shixi substrate, which becomes the cause of warpage. ▲The internal stress causes damage to the crystal grain boundary of the crystal, and the power loss increases. The warpage of the solar cell element in the module process or the copper called the tab wire is also caused. In the process of connecting the wires, the solar cell elements are easily damaged. In recent years, due to the improvement of the slicing technology, the thickness of the germanium substrate is being thinned, and the solar cell elements are more likely to be broken. However, according to the manufacturing method of the present invention, after the n-type diffusion layer is converted into the p + -type diffusion layer by the composition for forming a P-type diffusion layer of the present invention described above, an electrode is additionally provided on the p + -type diffusion layer. Therefore, the material of the electrode for the back surface is not limited to aluminum, and for example, Ag (silver) or Cu (copper) can be applied. 201214528 r ·- »·•一一· ^ A. The former thickness is formed thinner and additionally does not need to be formed on the entire surface. Therefore, internal stress and warpage in the tantalum substrate generated during the calcination and cooling can be reduced. On the n-type diffusion layer formed as described above An antireflection film is formed. The antireflection film is formed by using a well-known technique. For example, when the antireflection film is a tantalum nitride film, plasma chemical vapor deposition by using a mixed gas of SiH4 and helium 3 as a raw material (Chemical Vapor) Deposition, CVD) method is formed. At this time, hydrogen diffuses in the crystal, does not participate in the orbital of the bond of the ruthenium atom, that is, the dangling bond is hydrogen-bonded, and the defect is passivated (hydrogen passivation). More specifically, the pressure of the reaction gas in the mixed gas flow rate ratio 〇〇5 to 1.0' is 〇.1 Torr to 2 Torr, the temperature at the time of film formation is 300C to 55CTC, and the frequency of plasma discharge is 1〇〇. Formed under conditions of kHz or higher. On the antireflection film of the surface (light-receiving surface), the surface electrode metal paste was printed by screen printing and dried to form a surface electrode. The metal paste for a surface electrode contains metal particles and glass particles as a necessary tool, and if necessary, a resin binder, other additives, and the like. Then, a back surface electrode is also formed on the P + -type diffusion layer on the back surface. As described above, the material or formation method of the back surface electrode in the present invention is not particularly limited. For example, a metal paste containing aluminum, silver or copper may be applied and dried to form a back electrode. At this time, the connection between the solar cell elements can also be used to signal the silver electrode on a part of the back surface. The above electrode was calcined to prepare a solar cell element. If it is baked for a few seconds to a few minutes in the range of 600 ΐ 201214528. ι^/χχ to 900 °c, the antireflection film as an insulating film is melted on the surface side by the glass particles contained in the metal paste for the electrode. Further, a part of the surface of the crucible is also melted, and metal particles (for example, silver particles) in the paste form a contact portion with the crucible substrate and solidify. Thereby, the formed surface electrode and the germanium substrate are electrically connected. This is called firethrough. The shape of the surface electrode will be described. The surface electrode is composed of a bus bar electrode and a finger electrode that intersects the bus bar electrode. Such a surface electrode can be formed by, for example, screen printing of the above-mentioned metal paste, or application of an electrode material, or an electron beam-heated electrode material of a high-vacuum towel. It is known that the surface electrode including the hidden electrode and the finger electrode is generally used as an electrode on the light-receiving surface side, and a known forming method of the bus bar electrode and the finger electrode on the light-receiving surface side can be applied. Further, in the above-described p-type diffusion layer and method for producing a solar cell element, in order to form a type 11 diffusion layer on a germanium substrate as a P-type semiconductor substrate, a mixture of oxygenated phosphorus (P0C13), nitrogen gas and oxygen gas is used. Gas 7 However, a composition forming an n-type diffusion layer may also be used to form an n-type layer. The composition forming the n-type diffusion layer contains an element of group 15 such as ρ (phosphorus) or ytterbium (锑) as a donor (d〇n〇r) element. In the method of forming a composition for forming an n-type diffusion layer for an n-type diffusion layer, first, a composition for forming an η-dispersion layer is applied to a light-receiving surface of a surface of a bismuth-type semiconductor substrate, and the present invention is coated on the back surface. The formation of the Ρ-type diffusion layer, the new _. (:~1·Χ: thermal diffusion treatment is carried out. By this thermal diffusion treatment, the donor element diffuses into the p-type semiconductor substrate to form an n-type diffusion layer, and the acceptor element is formed on the back surface diffusion 20 201214528 a p+ type diffusion layer. In addition to the steps, the steps are to fabricate a solar cell element. The above is the same as that of the above-mentioned 100225, and the entire contents of this application are hereby incorporated by reference. All the document specifications described in this specification are the same as those of the specific and individual cases, and the technical reference = two domain specifications. By reference, [example] The outline is issued _#, but the invention is not restricted by the 〇海"ik. In addition, the mouth is also a gentleman.] Dan has, without special description, the chemical is used For the reagents, "%" means "% by mass" as long as it is not in advance. [Example 1] The particle shape is approximately spherical using an automatic milk spider kneading device, and the average particle diameter is 3.! μιη 'Softening temperature is 4 machine secret 2 system glass (B2〇3: 10%) powder 2 g is mixed with 3 g of ethyl cellulose and 77 g of 2 (butoxyethoxy)ethyl acetate, and is paste-formed to obtain a composition for forming a p-type diffusion layer. Further, the shape of the glass particles is Hitachi. The TM_1〇〇〇 scanning electron microscope manufactured by Hitachi High-Technologies (shares) was observed and judged. The average particle size of the glass was used.
Beckman Coulter (股份)製造的ls 13 320型雷射散射繞 射法粒度分布測定裝置(測定波長:632 nm)來算出。玻 201214528 璃的軟化點是使用島津製作所(股份)製造的dtg_6〇h 型示差熱·熱重量同步測定裝置,根據示差熱(DTA)曲線 而求出。 繼而,藉由網版印刷將所製備的膏狀物塗佈於p型石夕 基板的表面’並於150°C的加熱板上乾燥5分鐘 。繼而, 利用設定成1000°C的電爐進行10分鐘熱擴散處理,然後, 為了去除玻璃層而將基板浸潰於氫氟酸中5分鐘,然後進 行流水清洗,其後進行乾燥。 塗佈有形成p型擴散層的組成物之側的表面的薄片電 阻為90 Ω/口,B (硼)擴散而形成p型擴散層。背面的薄 片電阻為1000000 Ω/□以上而無法測定,判斷為實質上未 形成P型擴散層。另外,未產生基板的翹曲。 再者,薄片電阻是使用三菱化學(股份)製造的 L〇resta-EP MCP-T360型低電阻率計並藉由四探針法來測 定。 [實例2] 除將熱擴散處理時間設定為2〇分鐘以外,以與實例i 相同的方式形成p型擴散層。塗佈有形成p型擴散層的組 成物之側的表面的薄片電阻為87 Ω/口,B (领)擴散而形 成P型擴散層。 背面的薄片電阻為1000_ Ω/口以上而無法測定 斷為實質上未形成Ρ型擴㈣。另外,未產生基板_曲。 [實例3] 除將熱擴散處理的時間設定為3Q分鐘料,以與實例 22 201214528 塗佈有形成Ρ型擴散層的 79 Ω/c],Β (棚)擴散而 1相同的方式形成p型擴散層。 組成物之側的表面的薄片電阻為 形成Ρ型擴散層。 另方面’背面的薄片電阻為1〇〇〇〇〇〇 Ω/□以上而盔 判斷為實質上未形成㈣擴散層。另外,未產i 基板的想曲。 [實例4] 將玻璃粉末替換成粒子形狀為大致球狀,平均粒徑為 曰μιη ’軟化溫度為5 i 5 的B2〇3_si〇2體系玻璃粉末(秘3 3,· 30%)’除此以外’以與實例i相同的方式製備形成 P ^L擴散層的組成物’並使_形成ρ龍散層的組成物 形成P型擴散層。塗佈有形成p型擴散層的組成物之側的 表©的4片電阻為77 Ω/口 ’ B (旬擴散而形成ρ型擴散 另一方面,背面的薄片電阻為1〇〇〇〇〇() Ω/口以上而無 去測定’判斷為實質上未形成卩型擴散層。另外,未產生 基板的赵曲。 [實例5] 將玻璃粉末替換成粒子形狀為大致球狀,平均粒徑為 軟化▲度為6〇5。〇的B2〇3_Si〇2體系玻璃粉末(Β2〇3 含篁.5G%)’除此以外’以與實例丨相同的方式製備形成 Ρ,型擴散層的組成物,並使用該形成ρ型擴散層的組成物 开/成卩型擴散層。塗佈有形成ρ型擴散層的組成物之侧的 表面的薄片電阻為74 Ω/α,Β (硼)擴散而形成ρ型擴散 23 201214528 層。 另一方面,背面的薄片電阻為1000000 Ω/□以上而無 法測定’判斷為實質上未形成Ρ型擴散層。另外,未產^ 基板的魅曲。 [實例6] 將玻璃粉末替換成粒子形狀為大致球狀,平均粒捏為 3 ·1 μΠ1 ’軟化溫度為644°C的Β2〇3-Si02體系玻璃粉末(β2〇3 含量:60%)’除此以外,以與實例i相同的方式製備形成 P型擴散層的組成物,並使用該形成p型擴散層的組成物 形成P型擴散層。塗佈有形成p型擴散層的組成物之側的 表面的薄片電阻為76 Ω/口,B (硼)擴散而形成p型擴散 層。 另一方面’背面的薄片電阻為1000000 Ω/口以上而無 法測定,判斷為實質上未形成p型擴散層。另外,未產生 基板的鲍曲。 [實例7] 將玻璃粉末替換成粒子形狀為大致球狀,平均粒徑為 3.1 μιη’軟化溫度為7〇2°C的B203-Si02體系玻璃粉末(B2〇3 含量.70%) ’除此以外,以與實例i相同的方式製備形成 P型擴散層的組成物,並使用該形成p型擴散層的組成物 形成P型擴散層。塗佈有形成p型擴散層的組成物之侧的 表面的薄片電阻為72 Ω/口,B (硼)擴散而形成p型擴散 層。 另一方面’背面的薄片電阻為1〇〇〇〇〇〇 Ω/□以上而無 24 201214528 法測定’判斷為實質上未形成p型擴散層。另外,未產生 基板的觀曲。 [實例8] 將玻璃粉末替換成粒子形狀為大致球狀 ,平均粒徑為 3.ljim’軟化溫度為775<t的B2〇rSi〇2體系玻璃粉末(b2〇3 含量.85%)’除此以外’以與實例丨相同的方式製備形成 P型擴散層的組成物,並使用郷成p型擴散層的組成物 形成P型擴散層。塗佈有形成卩型擴散層的減物之侧的 表面的薄片電阻為75 Ω/口,B (硼)擴散而形成p型擴散 層。 另一方面’背面的薄片電阻為1〇〇〇〇〇〇 Ω/□以上而無 法測定,判斷為實質上未形成Ρ型擴散層。另外,未產生 基板的魅曲。 [實例9] 將玻璃粉末替換成粒子形狀為大致球狀,平均粒徑為 3.1 μηι,軟化溫度為505°c的B2〇rZn〇體系玻璃粉末(β2〇3 含量:10%)’除此以外,以與實例1相同的方式製備形成 Ρ型擴散層的組成物,並使用該形成ρ型擴散層的組成物 形成Ρ型擴散層。塗佈有形成ρ型擴散層的組成物之侧的 表面的薄片電阻為88 Ω/口,Β (硼)擴散而形成ρ型擴散 層。 另一方面’背面的薄片電阻為1〇〇〇〇〇〇 Ω/□以上而無 法測定’判斷為實質上未形成Ρ型擴散層。另外,未產生 基板的麵曲。 25It was calculated by a ls 13 320 laser scattering diffraction particle size distribution measuring apparatus (measuring wavelength: 632 nm) manufactured by Beckman Coulter Co., Ltd. Glass 201214528 The softening point of the glass is obtained by using the dtg_6〇h type differential heat/thermal weight synchronous measuring device manufactured by Shimadzu Corporation (share), based on the differential heat (DTA) curve. Then, the prepared paste was applied to the surface of the p-type slab substrate by screen printing and dried on a hot plate at 150 ° C for 5 minutes. Then, heat diffusion treatment was performed for 10 minutes in an electric furnace set at 1000 ° C, and then, in order to remove the glass layer, the substrate was immersed in hydrofluoric acid for 5 minutes, and then washed with running water, followed by drying. The sheet resistance of the surface coated with the side on which the composition of the p-type diffusion layer was formed was 90 Ω/□, and B (boron) was diffused to form a p-type diffusion layer. The sheet resistance of the back surface was 1,000,000 Ω/□ or more and could not be measured, and it was judged that the P-type diffusion layer was not substantially formed. In addition, warpage of the substrate did not occur. Further, the sheet resistance was measured by a four-probe method using a L〇resta-EP MCP-T360 type low resistivity meter manufactured by Mitsubishi Chemical Corporation. [Example 2] A p-type diffusion layer was formed in the same manner as in Example i except that the thermal diffusion treatment time was set to 2 Torr. The sheet resistance of the surface coated with the side on which the p-type diffusion layer was formed was 87 Ω/□, and B (collar) was diffused to form a P-type diffusion layer. The sheet resistance on the back side was 1000 Ω/□ or more, and it was impossible to measure the sag type (4). In addition, the substrate _ song was not produced. [Example 3] In addition to setting the time of the thermal diffusion treatment to 3Q minutes, a p-type was formed in the same manner as in Example 22 201214528, in which a Ρ-type diffusion layer was formed, 79 Ω/c], and Β (shed) was diffused and 1 was used. Diffusion layer. The sheet resistance of the surface on the side of the composition is such that a Ρ-type diffusion layer is formed. On the other hand, the sheet resistance of the back surface was 1 〇〇〇〇〇〇 Ω/□ or more, and the helmet judged that the (four) diffusion layer was not substantially formed. In addition, the i-substrate is not produced. [Example 4] The glass powder was replaced with a B2〇3_si〇2 system glass powder having a particle shape of a substantially spherical shape and an average particle diameter of 曰μιη 'softening temperature of 5 i 5 (secret 3 3, · 30%)' The composition forming the P ^L diffusion layer was prepared 'in the same manner as in Example i' and the composition forming the p-dragon layer was formed into a P-type diffusion layer. The four sheets of the surface coated with the side on which the composition forming the p-type diffusion layer was applied had a resistance of 77 Ω/□ 'B (the diffusion was formed to form a p-type diffusion, and the sheet resistance of the back surface was 1 〇〇〇〇〇. () Ω/□ or more and no measurement> It was judged that the 卩-type diffusion layer was not substantially formed. Further, no distortion of the substrate was produced. [Example 5] The glass powder was replaced with a particle shape of a substantially spherical shape, and an average particle diameter was obtained. To soften the ▲ degree of 6〇5. The B2〇3_Si〇2 system glass powder of 〇(Β2〇3 containing 篁.5G%) 'except this' is prepared in the same manner as the example Ρ, forming the Ρ, the composition of the diffusion layer And using the composition forming the p-type diffusion layer to form a 扩散-type diffusion layer. The sheet resistance of the surface coated with the side of the composition forming the p-type diffusion layer is 74 Ω/α, Β (boron) diffusion On the other hand, the sheet resistance of the p-type diffusion 23 was 201214528. On the other hand, the sheet resistance of the back surface was 1,000,000 Ω/□ or more and could not be measured. It was judged that the Ρ-type diffusion layer was not substantially formed. Further, the embossing of the substrate was not produced. 6] Replace the glass powder with a particle shape of approximately spherical shape, and the average particle size is 3 · 1 μ Π1 'The glass powder of Β2〇3-Si02 system having a softening temperature of 644 ° C (β 2 〇 3 content: 60%)' was prepared, and a composition for forming a P-type diffusion layer was prepared and used in the same manner as in Example i. The composition forming the p-type diffusion layer forms a P-type diffusion layer. The sheet resistance of the surface coated with the side on which the p-type diffusion layer is formed is 76 Ω/□, and B (boron) is diffused to form a p-type diffusion layer. On the other hand, the sheet resistance of the back surface was 1,000,000 Ω/□ or more, and it was judged that the p-type diffusion layer was not formed substantially. Further, the buckling of the substrate was not produced. [Example 7] The glass powder was replaced with a particle shape. B203-SiO2 system glass powder (B2〇3 content: 70%) having a substantially spherical shape and an average particle diameter of 3.1 μm 'softening temperature of 7〇2 ° C' was prepared in the same manner as in Example i. A composition of the P-type diffusion layer, and a P-type diffusion layer is formed using the composition forming the p-type diffusion layer. The sheet resistance of the surface coated with the side of the composition forming the p-type diffusion layer is 72 Ω/□, B (Bon) diffuses to form a p-type diffusion layer. The electric resistance was 1 〇〇〇〇〇〇 Ω / □ or more and no 24 was measured by the 201214528 method. It was judged that the p-type diffusion layer was not substantially formed. Further, the substrate was not observed. [Example 8] The glass powder was replaced with particles. The shape is a substantially spherical shape, and the average particle diameter is 3.ljim' softening temperature of 775<t B2〇rSi〇2 system glass powder (b2〇3 content: 85%) 'other than' in the same manner as the example A composition for forming a P-type diffusion layer is prepared, and a P-type diffusion layer is formed using a composition which is a p-type diffusion layer. The sheet resistance of the surface coated with the side of the subtractive material forming the 卩-type diffusion layer was 75 Ω/□, and B (boron) was diffused to form a p-type diffusion layer. On the other hand, the sheet resistance of the back surface was 1 〇〇〇〇〇〇 Ω/□ or more and could not be measured, and it was judged that the ruthenium-type diffusion layer was not substantially formed. In addition, the embossing of the substrate was not produced. [Example 9] The glass powder was replaced with a B2〇rZn〇 system glass powder (β2〇3 content: 10%) having a particle shape of a substantially spherical shape, an average particle diameter of 3.1 μm, and a softening temperature of 505 ° C. A composition for forming a ruthenium-type diffusion layer was prepared in the same manner as in Example 1, and a composition for forming a p-type diffusion layer was used to form a ruthenium-type diffusion layer. The sheet resistance of the surface coated with the side on which the composition of the p-type diffusion layer was formed was 88 Ω/□, and Β (boron) was diffused to form a p-type diffusion layer. On the other hand, the sheet resistance of the back surface was 1 〇〇〇〇〇〇 Ω/□ or more and could not be measured. It was judged that the ruthenium-type diffusion layer was not substantially formed. In addition, no surface curvature of the substrate was produced. 25
201214528 ▲ L201214528 ▲ L
[實例ίο] 將玻璃粉末替換成粒子形狀為大致球狀,平均粒徑為 3入1哗’ 溫度為559°c的响彻體系玻璃粉末(b2〇3 3量:4G%),除此以外,以與實m相同的方式製備形成 擴m成物’並使用該形成p型擴散層的組成物 .塗佈有形成P型擴散層的組成物之侧的 =的4片電㈣68Ω/口’B(爛)擴散而形成P型擴散 盾。 另一方面,背面的薄片電阻為1000000 Ω/口以上而無 法測定,判斷為龍上未形成P型擴散層。另外,未產生 基板的勉曲。 [實例11] 使用自動乳蛛混練裳置將秘3彻2體系玻璃(B203 含量:1〇%)粉末19.7g與她g、乙基纖維素〇.3g、 乙酸2-(2· 丁氧基乙氧基)乙醋7§加以混合並膏化,製成形 成ρ型擴散層的組成物。其後,實施與實例U目同之操作。 其結果,於清洗後的基板上無玻璃的附著物,該附著 物已被容易地去除。另外,表面的薄片電阻為8 5 Ω/ 口 判斷為於背面實質上未形成Ρ型擴散層。另外,未產生基 板的勉曲。 [比較例1] 將玻璃粉末替換成粒子形狀為大致球狀,平均粒徑為 3.!阿’軟化溫度為4紙的秘成〇2體系玻璃粉末(. 含量:〇·5%) ’除此以外’以與實例1相同的方式製備形 26 201214528 ' 1Γ-- 成p型擴散層的組成物,並使贱形成p型擴散層的組成 物進行熱擴佩理。塗佈有形成p贿散層的組成物之側 的表面的薄片電阻為1__ Ω/□以上而無法測定,判斷 為實質上未形成ρ型擴散層。 [比較例2] 將玻璃粉末替換成粒子形狀為大致球狀,平均粒徑為 軟化溫度為805°c的B2〇rSi〇2體系玻璃粉末(β2〇3 含量.95%)’除此以外,以與實例i相同的方式製備形成 P型擴散層的組成物’並使用該形成p型擴散層的組成物 進行熱擴散處理。塗佈有形成p型擴散層的組成物之侧的 表面的薄片電阻為70 Ω/口,B (硼)擴散而形成p型擴散 層。 但是,背面的薄片電阻為123以口,於背面亦形成有 型擴散層。 雖然本發明已以較佳實施例揭露如上,然其並非用以 限定本發明,任何熟習此技藝者,在不脫離本發明之精神 =範圍内,當可作些許之更動與潤飾,因此本發明之保護 範圍當視後附之申請專利範圍所界定者為準。 【圖式簡單說明】 無 【主要元件符號說明】 無 27[Example ίο] The glass powder was replaced with a ring-shaped system glass powder (b2〇3 3 amount: 4 G%) having a particle shape of a substantially spherical shape and an average particle diameter of 3 into 1 哗 'temperature of 559 ° C. In the same manner as the real m, a composition for forming an expanded product 'and using the p-type diffusion layer was formed. 4 sheets of electric (four) 68 Ω / port which were coated with the side of the composition forming the P-type diffusion layer. B (rot) spreads to form a P-type diffusion shield. On the other hand, the sheet resistance of the back surface was 1,000,000 Ω/□ or more and could not be measured, and it was judged that the P-type diffusion layer was not formed on the dragon. In addition, no distortion of the substrate occurred. [Example 11] Using an automatic milk spider to knead the skirt, the secret 3 glass system (B203 content: 1%) powder 19.7g with her g, ethyl cellulose 〇.3g, acetic acid 2-(2·butoxy Ethoxy)acetic acid 7 § was mixed and pasteified to form a composition for forming a p-type diffusion layer. Thereafter, the same operation as the example U is performed. As a result, there is no deposit of glass on the cleaned substrate, and the adherend has been easily removed. Further, the sheet resistance of the surface was 8 5 Ω/□, and it was judged that the ruthenium-type diffusion layer was not substantially formed on the back surface. In addition, no distortion of the substrate occurred. [Comparative Example 1] The glass powder was replaced with a particle shape of a substantially spherical shape, and the average particle diameter was 3.! A softening temperature of 4 papers of the secret 〇 2 system glass powder (. content: 〇 · 5%) Otherwise, the composition of the p-type diffusion layer was prepared in the same manner as in Example 1, and the composition of the p-type diffusion layer was subjected to thermal expansion. The sheet resistance of the surface on the side on which the composition forming the p-branching layer was applied was 1 _ Ω / □ or more, and it was judged that the p-type diffusion layer was not substantially formed. [Comparative Example 2] The glass powder was replaced with a B2〇rSi〇2 system glass powder (β2〇3 content: 95%) having a particle shape of a substantially spherical shape and an average particle diameter of 805 ° C. A composition 'forming a P-type diffusion layer' was prepared in the same manner as in Example i and subjected to thermal diffusion treatment using the composition forming the p-type diffusion layer. The sheet resistance of the surface coated with the side on which the p-type diffusion layer was formed was 70 Ω/□, and B (boron) was diffused to form a p-type diffusion layer. However, the sheet resistance of the back surface was 123, and a diffusion layer was formed on the back surface. While the present invention has been described above in terms of the preferred embodiments thereof, it is not intended to limit the invention, and the present invention may be modified and modified without departing from the spirit and scope of the invention. The scope of protection is subject to the definition of the scope of the patent application. [Simple description of the diagram] None [Key component symbol description] None 27
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| TW103135128A TWI556289B (en) | 2010-04-23 | 2011-04-22 | Composition for forming p-type diffusion layer, method for producing p-type diffusion layer, and method for producing solar cell element |
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| US4891331A (en) * | 1988-01-21 | 1990-01-02 | Oi-Neg Tv Products, Inc. | Method for doping silicon wafers using Al2 O3 /P2 O5 composition |
| JPH06105696B2 (en) * | 1988-12-15 | 1994-12-21 | シャープ株式会社 | Method for manufacturing semiconductor device |
| JPH02177569A (en) * | 1988-12-28 | 1990-07-10 | Sharp Corp | How to manufacture solar cells |
| JPH04158514A (en) * | 1990-10-22 | 1992-06-01 | Sumitomo Chem Co Ltd | Impurity diffusion to semiconductor substrate |
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| DE19910816A1 (en) * | 1999-03-11 | 2000-10-05 | Merck Patent Gmbh | Doping pastes for producing p, p + and n, n + regions in semiconductors |
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