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TW201202394A - PROCESS FOR PRODUCTION OF Eu-ACTIVATED ALKALINE EARTH METAL SILICATE PHOSPHOR - Google Patents

PROCESS FOR PRODUCTION OF Eu-ACTIVATED ALKALINE EARTH METAL SILICATE PHOSPHOR Download PDF

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TW201202394A
TW201202394A TW100118260A TW100118260A TW201202394A TW 201202394 A TW201202394 A TW 201202394A TW 100118260 A TW100118260 A TW 100118260A TW 100118260 A TW100118260 A TW 100118260A TW 201202394 A TW201202394 A TW 201202394A
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aqueous solution
alkaline earth
phosphor
euy
metal
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TW100118260A
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TWI448535B (en
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Masato Kakihana
Yuji Takatsuka
Naomi Suzuki
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Sumitomo Metal Mining Co
Univ Tohoku
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals
    • C09K11/7728Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals containing europium
    • C09K11/77342Silicates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/59Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing silicon
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K11/00Luminescent, e.g. electroluminescent, chemiluminescent materials
    • C09K11/08Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
    • C09K11/77Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing rare earth metals

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Luminescent Compositions (AREA)

Abstract

Provided is a process for the production of an Eu-activated alkaline earth metal silicate phosphor wherein the ratio of the total number of constituent metal atoms (Sr, Ba, Eu, Si) to the number of constituent Si atoms is 4 : 1 or 3 : 1. According to the process, a precursor having a uniform chemical composition can be synthesized at a lower temperature than that of a conventional process, and a single-phase Eu-activated alkaline earth metal silicate phosphor that has a uniform chemical composition and exhibits high luminance can be efficiently produced at a low cost by heat-treating the precursor. A process for the production of an Eu-activated alkaline earth metal silicate phosphor, characterized by including a step (1) of preparing aqueous solutions that contain the constituent metal components, namely, strontium, barium, europium, and silicon respectively, mixing the aqueous solutions together, and keeping the resulting mixture at a solution temperature of 30 to 100 DEG C to form a transparent gel wherein all the metal components are dispersed uniformly and completely.

Description

201202394 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種藉由紫外線至可視區域之光激發而顯 示出高亮度黃色發光的使Eu2+賦活之錄石夕酸鹽系螢光體(龟 成式(Sq—y,Euy)3si〇5(其中’ 〇&lt;y&lt;〇.i));及藉由紫外線至 可視區域之光激發而顯示出高亮度綠色至黃色發光的使% 成式(Bax, SrmEiiyhSiOsC其中,〇&lt;x〈卜 〇&lt;y&lt;〇.l)、 組成式(Bax’Srn—y,Euy)2Si〇4(其中,〇&lt;x&lt;l,0&lt;y&lt;0.l) 之Eu2+賦活之鹼土類金屬矽酸鹽系螢光體的製造方法。 【先前技術】 白色發光二極體(LED,Light Emitting Diode)係將以近紫 外線至藍色發光之LED與螢光體之發光混合而產生白色光 者’且作為先前小型攜帶裝置之液晶顯示器(LCD,liquid crystal display)背光光源而積極地開發,而應用於照明用途 之發展係持續進展以作為下一世代之應用。 作為該白色LED中所使用之白色LED用螢光體,先前已 知有藉由藍色激發而顯示出黃色螢光之YAG : Ce3+,或顯 示出綠色至黃色螢光之(Ba,Sr,Ca)2Si〇4:Eu2+、sr3Si〇5: Eu2+等,但期望更高亮度之螢光體。 一般而言,螢光體之合成方法係例如,如非專利文獻1 中所。己载,以濕式或乾式將原料粉末加以混合後,放入鍛燒 谷器中並於局溫進行锻燒加熱,藉由原料間之固相反應而合 100118260 201202394 成。201202394 VI. Description of the Invention: [Technical Field] The present invention relates to a uranium-based phosphor that emits Eu2+ by high-brightness yellow luminescence by excitation of ultraviolet light to a visible region (turtle) Form (Sq-y, Euy) 3si〇5 (where ' 〇&lt;y&lt;〇.i)); and exhibiting high-brightness green to yellow luminescence by excitation of ultraviolet light to the visible region (Bax, SrmEiiyhSiOsC, where 〇&lt;x<dark&lt;y&lt;〇.l), composition formula (Bax'Srn-y, Euy)2Si〇4 (where 〇&lt;x&lt;l,0&lt;y&lt; 0.l) A method for producing an Eucalcium-activated alkaline earth metal silicate-based phosphor. [Prior Art] A white light emitting diode (LED) is a liquid crystal display (LCD) that combines the light of a near-ultraviolet to blue light-emitting LED and a phosphor to produce white light. , liquid crystal display) is actively developed, and the development of lighting applications continues to advance as the next generation of applications. As the white LED phosphor used in the white LED, YAG: Ce3+ which exhibits yellow fluorescence by blue excitation or green to yellow fluorescence (Ba, Sr, Ca) has been known. 2Si〇4: Eu2+, sr3Si〇5: Eu2+, etc., but a phosphor of higher brightness is desired. In general, a method of synthesizing a phosphor is, for example, as disclosed in Non-Patent Document 1. The raw material powders are mixed in a wet or dry manner, placed in a sinter barn, and calcined and heated at a local temperature, and combined with a solid phase reaction between the raw materials to form 100118260 201202394.

提尚結晶相純度’而使作為賦活劑之Eu2+均句分散於母體 結曰曰中。如專利文獻2所記載,於以固相法製作金屬氧化物The purity of the crystal phase is extracted and the Eu2+ homologue as an activator is dispersed in the parent crucible. As described in Patent Document 2, a metal oxide is produced by a solid phase method.

度或延長锻燒時間’則燒結增進,粒徑變大。因此,為縮小 粒徑而將燒結物粉碎之螢紐巾,會因粉碎引起之損害,而 產生發光強度下降之問題。 作為該煅燒溫度之低溫化或粒徑之小粒徑化的解決對 策,係對藉由使用液相製作金屬氧化物之前軀體,並烺燒該 前軀體,而合成金屬氧化物之液相法進行研究。於該液相法 中,金屬元素溶解並混合於溶劑中,故而能進行原子等級上 之均勻混合,無須引起如固相法般之氧化物原料粉之固相擴 散,故而可期待在低溫之合成。又,藉由低溫合成,亦可抑 制結晶粒徑之增大。 100118260 201202394 作為該種液相法之一例’有專利文獻1中揭示之沉澱法。 於專利文獻1中’由金屬鹽與四乙氧基矽烷(TEOS, tetraethoxysilane)或矽膠生成沉澱,藉由乾燥、熱處理而合 成螢光體。金屬鹽與TE0S並非是同時形成沉澱,只不過是 使上述粉末原料接近更微細化之狀態,而存在並非於元素等 級上均勻混合之問題。 又’於專利文獻2中,作為液相法,記載有藉由檸檬酸法、 共沉澱法、金屬烷氧化物法(溶膠_凝膠法)、熱分解法、錯合 物聚合法、PVA法或水熱郷化料料合成而製作前躺 體之方法’並記載有對料加以比較,而❹水熱凝膠化 法,藉此可有效率地合成金屬氧化物螢光體。 根據專利文獻2,若對由 丨王μ上〜f屬兀素、TE0S與 溶劑所構成之混合騎騎水祕理,财製作金屬元素均 ^分散之凝膠體’對賴膠進行乾燥、熱處理,藉此可獲得 躺體。由於該凝膠係利用te〇s所具有之 故而具有有機物較少之特徵。藉由使以原子等 級混a而成之液相進行水熱凝膠化,可製作均 離較短,㈣藉由㈣^之熱處 了形成均勻之化學組成之複合金屬 利用则3之_倾力,故祕金Μ分是故㈣ 成比係較小之情形時,存在無法使全部金之之、、且 凝膠中之問題。 、成分含有於 100118260 201202394 另方面於乂水熱凝膠化法以外之液相法製作驗土類金 屬石夕酸鹽系螢光體之前躯體之情形時,-般亦使用TE0S等 石夕烧氧化物。It由將金屬鹽與TE〇S作為補,並將該等溶 解並混合於適當之溶劑中,可製作均句之凝膠體。於使用非 水系溶劑作為溶劑之情形時,可製成均勻之混合物,但若使 用水作為溶劑於四乙氧基料為疏水性,故而於 TE0S與水之界面崎水解反應,有局部引起反應之可能 性,而存在_獲得㈣混合物之問題。另-方面,亦存在 非水系溶劑,尤复I +、、 /、疋有機溶劑,對人體之有害性或著火等危 險性之問題。 然而近年來於非專散獻2、專散獻3中揭示有作為 新石夕j料之水溶料化合物(wss,SQluble Silic叫0 該水溶財化合物係M二醇氧基(pmpylene glycoxy)取代 之4個乙氧基者,由於含有㈣,故而可安定存在於 至/皿之酸性水溶液中。水雜魏合物水溶液係藉由加熱等 而進订水解、聚縮合,從而獲得SiQ2凝膠W知該水溶性 石夕化σ物具有較TE〇s更大之凝膠化能力。 ;非專利文獻2中,揭示有藉由將水溶性矽化合物與金屬 鋅原料水溶液加以混合,進行水熱處理而製作前軀體,並於 還原性氣體環境下煅燒,而獲得添加Μη之ΖηθΚ)4螢光 體該螢光體係金屬元素(Zn與Si之和)與Si之比為3:1, 就TEOS而言,全金屬成分之凝膠化較為困難,但藉由使用 100118260 201202394 水溶性矽化合物,便能夠製成含有全金屬成分之凝膠。但 疋,由於前軀體之製成必須使用水熱合成法,故而存在必須 進行在如高壓爸之壓力容器中之加熱處理的問題。 於該種狀況中,本發明者等人,係藉由使用水溶性石夕化合 物之水熱凝膠化法,試製應用於製造金屬成分元素與si之If the degree of calcination or elongation is increased, the sintering is improved and the particle size is increased. Therefore, the glittering burr which pulverizes the sinter to reduce the particle size causes damage due to pulverization, and causes a problem that the luminescent intensity is lowered. As a countermeasure for lowering the calcination temperature or reducing the particle size, the liquid phase method for synthesizing a metal oxide is carried out by using a liquid phase to prepare a body before the metal oxide and calcining the precursor. the study. In the liquid phase method, the metal element is dissolved and mixed in the solvent, so that uniform mixing at the atomic level can be performed, and it is not necessary to cause solid phase diffusion of the oxide raw material powder as in the solid phase method, so that synthesis at a low temperature can be expected . Further, by low-temperature synthesis, an increase in crystal grain size can also be suppressed. 100118260 201202394 As an example of such a liquid phase method, there is a precipitation method disclosed in Patent Document 1. In Patent Document 1, a precipitate is formed from a metal salt and TEOS (tetraethoxysilane) or tantalum, and a phosphor is synthesized by drying and heat treatment. The metal salt and TEOS do not form a precipitate at the same time, but the powder material is brought into a state of being more refined, and there is a problem that it is not uniformly mixed on the elemental level. Further, in Patent Document 2, as a liquid phase method, a citric acid method, a coprecipitation method, a metal alkoxide method (sol-gel method), a thermal decomposition method, a complex polymerization method, and a PVA method are described. The method of synthesizing a hydrothermally oxidized material to produce a front weft is described, and a comparison of the materials is described, and a hydrothermal gelation method is used, whereby the metal oxide phosphor can be efficiently synthesized. According to Patent Document 2, if the water is mixed with the water, the metal element is dispersed, and the gel is dried and heat-treated. Thereby, the lying body can be obtained. Since the gel utilizes te〇s, it has a feature of less organic matter. By hydrothermal gelation of a liquid phase mixed with atomic level a, it is possible to produce a uniform metal with a short chemical composition, and (4) a composite metal having a uniform chemical composition by the heat of (4)^ Force, so the secret gold is divided into the four (4) when the ratio is small, there is a problem that can not make all the gold, and the gel. The composition is contained in 100118260 201202394. In the case of the liquid phase method other than the hydrothermal gelation method, the body of the soil-based metal silicate is used in the case of the body of the phosphor, and TEOW is also used. Oxide. It is prepared by compounding a metal salt with TE〇S, and dissolving and mixing them in a suitable solvent to prepare a uniform gel. When a non-aqueous solvent is used as a solvent, a homogeneous mixture can be obtained. However, if water is used as a solvent, the tetraethoxylate is hydrophobic, so that the reaction between TEOS and water is partially hydrolyzed, and a local reaction is caused. Possibility, while there is a problem with obtaining (four) mixtures. On the other hand, there are also non-aqueous solvents, especially I +, , /, 疋 organic solvents, which are harmful to the human body or fire. However, in recent years, it has been disclosed as a water-soluble compound (wss, SQluble Silic), which is replaced by pmpylene glycoxy, as a water-soluble compound. The four ethoxy groups, because they contain (4), can be stably present in the acidic aqueous solution of the vessel. The aqueous solution of the aqueous solution of the mixture is subjected to hydrolysis and polycondensation by heating or the like to obtain a SiQ2 gel. The water-soluble cerium yttrium has a gelation ability larger than TE〇s. Non-Patent Document 2 discloses that a water-soluble cerium compound and a metal zinc raw material aqueous solution are mixed and hydrothermally processed. The precursor is calcined in a reducing gas atmosphere to obtain a ΜηθΚ4 phosphor which is added with Μη. The ratio of the metal element of the fluorescent system (the sum of Zn and Si) to Si is 3:1, in the case of TEOS, Gelation of all-metal components is difficult, but by using 100118260 201202394 water-soluble cerium compound, it is possible to produce a gel containing all-metal components. However, since the hydrothermal synthesis method must be used for the preparation of the precursor, there is a problem that heat treatment must be performed in a pressure vessel such as a high pressure dad. In this case, the inventors of the present invention have tried to produce a metal component element and a si by using a hydrothermal gelation method using a water-soluble shixi compound.

比為 4. 1 之(Sri —y,Euy)3Si〇5 螢光體、(Bax’Sq-x—y’EuyhSiCV 及金屬成分元素與Si之比為3 : i i(Bax,Sri_x_y EUy)2Si〇4 螢光體之Eu賦活鋰矽酸鹽螢光體前軀體。結果獲得如下發 現:較難使全金屬成分均勻且全部含有於凝膠中,而易於產 生組成偏差或元素分佈不均。 [先前技術文獻] [專利文獻] 專利文獻1 :日本專利特開2007-131843號公報 專利文獻2 :日本專利特開2008-007390號公報 專利文獻3:日本專利特開2010-7032號公報 [非專利文獻] 非專利文獻1 :「螢光體手冊」,Ohmsha公司,P. 166 非專利文獻 2 ’· N. Takahashi,Y. Suzuki,M. Kakihana, &quot;Synthesis of Zn2Si04 : Mn2+ green emission phosphor by hydrothermal gelation method using a novel water soluble silicon compound&quot;, Jounal of the Ceramic Society of Japan, 2009, vol. 117, No. 3, p. 313-315 100118260 7 201202394 【發明内容】 (發明所欲解決之問題) 本發明之目的在於提供一種製造方法:其係於製造如下 Eu賦活鹼土類金屬矽酸鹽螢光體時,消除如上所述之各種 技術問題’能較先前方法以更低溫合成化學組成之均勻性高 之前軀體,並對該前軀體進行熱處理,藉此有效率且廉價地 製造化學組成均勻且單相之高亮度驗土類金屬石夕酸鹽螢光 體’該Eu賦活鹼土類金屬矽酸鹽螢光體係組成式(Sri y, Euy)3Si〇5(其中 ’ 〇&lt;y&lt;〇.i)、組成式(Bax,Sri x yEUy)3Si〇5 (其中’ 0&lt;χ&lt;1,〇&lt;y&lt;(U),且全金屬成分元素(Sr、Ba、 Eu、Si)與 Si 之比為 4 : 1 者;组成式(Bax’Srh-y’EuyhSiC^ (其中’ 0&lt;x〈卜0&lt;y&lt;01),且全金屬成分元素(Ba、心、 Eu、Si)與Si之比為3 : 1者。 (解決問題之手段)The ratio of (Sri-y, Euy) 3Si〇5 phosphor, (Bax'Sq-x-y'EuyhSiCV and the ratio of metal component to Si is 3: ii (Bax, Sri_x_y EUy) 2Si〇 4 The phosphor of Eu activates the lithium silicate phosphor precursor. As a result, it is found that it is difficult to make the whole metal component uniform and all contained in the gel, and it is easy to cause composition deviation or uneven distribution of elements. [Technical Documents] [Patent Document] Patent Document 1: Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. No. Hei. No. 2008-007390. Non-Patent Document 1: "Fluorescent Handbook", Ohmsha Corporation, P. 166 Non-Patent Document 2 '· N. Takahashi, Y. Suzuki, M. Kakihana, &quot;Synthesis of Zn2Si04 : Mn2+ green emission phosphor by hydrothermal gelation Method using a novel water soluble silicon compound&quot;, Jounal of the Ceramic Society of Japan, 2009, vol. 117, No. 3, p. 313-315 100118260 7 201202394 [Disclosure] (Problems to be solved by the invention) The present invention The purpose is to mention Provided by a manufacturing method which is capable of eliminating the above-mentioned various technical problems when manufacturing Eu-activated alkaline earth metal silicate phosphors as described below, and capable of synthesizing the chemical composition with higher homogeneity than the previous method, and The precursor body is subjected to heat treatment, thereby efficiently and inexpensively producing a high-intensity soil-based metal-based phosphoric acid phosphor having a uniform chemical composition and a single phase. The Eu-activated alkaline earth metal phthalate fluorescent system composition formula (Sri y, Euy) 3Si〇5 (where ' 〇 &lt;y&lt;〇.i), composition formula (Bax, Sri x yEUy) 3Si〇5 (where ' 0&lt;χ&lt;1,〇&lt;y&lt;(U ), and the ratio of all metal component elements (Sr, Ba, Eu, Si) to Si is 4:1; composition formula (Bax'Srh-y'EuyhSiC^ (where ' 0&lt;x <卜0&lt;y&lt;01 ), and the ratio of total metal component elements (Ba, heart, Eu, Si) to Si is 3: 1. (Means for solving the problem)

本發明者等人為解決上述課題而進行努力研究,結果獲得 如下發現,從而完成本發明:將自組成式(Sri-y,Euy)3Si05(其 ^ .1)組成式(Baj^Sri-ry,E\iy)3Si〇5(其中,〇 &lt; X (1 ’ 〇&lt;y&lt;〇1)、组成式(Bax,Sr卜x_y,EUy)2Si04(其中,〇&lt; &lt;1 〇&lt;y&lt;c〇.l)之群中選擇之作為鹼土類金屬矽酸鹽螢光 體之構成成刀的鋼、鋇、销、石夕之全金屬成分製成水溶液, 並將其力二混合後’保持在3G〜之液溫 ,藉此形成全 金屬成77均勻分佈之凝膠’繼而,藉由對賴膠實施乾燥、 100118260 201202394 大氣中之熱處理、還原氣體環境中之熱處理,而獲得化學組 成均勻且由單相之結晶相構成之鹼土類金屬矽酸鹽螢光體。 即,本發明之第1發明係一種Eu賦活鹼土類金屬矽酸鹽 螢光體之製造方法,其係自組成式(Sri-y,Euy)3Si05(其中,0 &lt;y&lt;0.1)、組成式(BawSh-rpEiiyhSKM其中,0&lt;χ&lt;α,0 &lt;丫&lt;0.1)、組成式(6&amp;心81:1-}1-7,丑1^)281〇4(其中,0&lt;义&lt;1,0 &lt;y&lt; 0.1)之群中選擇之Eu賦活鹼土類金屬矽酸鹽螢光體的 製造方法, 其特徵為,包括下述步驟1 : [步驟1] 製作作為構成金屬成分之锶、鋇、銪、矽之各元素原料各 自之水溶液,將混合所製作之上述水溶液之混合水溶液保持 在30〜100°C之液溫,藉此形成全金屬成分之總量均勻分散 之狀態之凝膠的步驟。 本發明之第2發明係一種Eu賦活鹼土類金屬矽酸鹽螢光 體之製造方法,其係自組成式(Sri-pEuyhSiOK其中,0&lt;y &lt;0.1)、組成式(6压\,81:1-5^,£%)38105(其中,0&lt;乂&lt;1,0&lt;7 &lt;0.1)、組成式(丑已。81*1-3^,丑1^)281〇4(其中,0&lt;又&lt;1,0&lt; y&lt; 0.1)之群中選擇之Eu賦活鹼土類金屬矽酸鹽螢光體的製 造方法, 其特徵為,包括下述步驟1至步驟4: [步驟1] 100118260 9 201202394 製作作為構成金屬成分之錄、鋇、錄、石夕之各元素原料各 自之水溶液’將混合所製作之該水溶液之混合水溶液保持在 30〜lOQt之液溫,藉此形成全金屬成分之總量均勻分散之 狀態之凝膠的步驟; [步驟2] 將經由步驟1所形成之上述凝膠予以乾燥而形成乾燥 物,並將所含有之溶劑除去的步驟; [步驟3] 對步驟2 t之上述錢物於大氣環射進行熱處理,將有 機物除去,而獲得預燒粉的步驟; [步驟4] 、對經由步驟3所形成之上述預燒粉於還原性氣體環境下 進行熱處理’㈣得螢光驗末的步驟。 本發明之第3發明係如第1發明或第2發明之Eu赋活驗 土類金屬㈣鹽螢光體之製造方法,其中,將步心中之混 合水溶液中之作為構成金屬成分_、舰銪之濃度設為i 〜5.5 mol/L 〇 枣發明之第 ……赞明或第2發明之Eu赋活 、屬石夕酸鹽鸯光體之製造方法’其中,步驟!中之石夕 料之水溶液係於四甲氧基魏中添加丙二醇並加熱、 拌、混合後’添加舰而成之水溶液。°,,、、 本發明之第5發明係如第2發明之如賦活驗土類金屬. 118260 100118260 201202394 酸鹽榮光體之製造方法,其t,包括於步驟3之後,藉由分 級而自上述步驟3 t所形成之預燒料除去觸_以上 之粗大粒子的步驟。 (發明效果) 根據本發明,於製造如下Eu賦活驗土類金屬石夕酸鹽螢光體 時’能較先前方法以更低心纽學城之均勻性高之前躺 體,並對該前軀體進行熱處理,藉此可有效率地製造化學組 成均勻且單相之高亮度Eu賦活鹼土類金屬矽酸鹽螢光體,該 Eu賦活鹼土類金屬矽酸鹽螢光體係全金屬成分元素(Ba、Sr、 Eu、Si)與 Si 之比為 3 : 1 之組成式(Bax,Sri x_y,EUy)2Si〇4(其 中,〇&lt;x&lt;卜〇&lt;y&lt;〇.l)者;全金屬成分元素(Sr、Ba、Eu、 Si)與Si之比為4 : 1之組成式(Sri y,EUy)3Si〇5(其中,〇&lt;y &lt;0.1)、組成式(3&amp;)1,81:1-乂-)^117)331〇5(其中,〇&lt;\&lt;1’0&lt;7 &lt; 0.1)者。 進而’根據本發明之製造方法,由於無須如高壓釜之壓力 容器而合成均勻地含有全金屬成分之凝膠,故而製造成本之 下降明顯’因此其工業上之意義重大。 【實施方式】 以下,對本發明之實施形態進行詳細說明,但以下記載之 實施形態為表示本發明之代表例者,只要不脫離本發明之要 旨’則並不限於該實施例。 首先’對Eu賦活鹼土類金屬矽酸鹽螢光體之製造步驟進 100118260 11 201202394 行說明。 本發明之如賦絲域金屬㈣鹽螢光社製造步驟包 括:製成作為構成金減分之銷、鋇、销、砂之各元素原料 之水溶液(以下,有時亦稱為原料水溶液),將該等加以混合 後,保持在30〜祕之液溫,藉此於30〜峨之溫度加 熱石夕原料,*軸含有H 其他金屬成分且總量均 勾分散之狀態之透明凝膠的步驟丨;藉由乾燥步驟11所形 成之透明凝膠,而獲得除去溶劑之乾燥物的步驟2 ;其後, 對該乾燥物於大氣中進行熱處理,製成預燒粉,從而獲得The present inventors have made an effort to solve the above problems, and as a result, have obtained the following findings, and have completed the present invention: a composition formula of self-constitution (Sri-y, Euy) 3Si05 (which is ^1) (Baj^Sri-ry, E\iy)3Si〇5 (where 〇&lt; X (1 ' 〇&lt;y&lt;〇1), composition formula (Bax, Sr Bux_y, EUy) 2Si04 (where 〇&lt;&lt;1 〇&lt;y&lt;c〇.l) is selected from the group consisting of alkaline earth metal silicate phosphors, which are formed into a knife, and the whole metal components of steel, bismuth, pin, and shixi are made into an aqueous solution, and the force is mixed. 'Keep in the liquid temperature of 3G~, thereby forming a gel in which the whole metal is uniformly distributed in 77'. Then, the chemical composition is obtained by drying the lyotropic rubber, heat treatment in the atmosphere of 100118260 201202394, and heat treatment in a reducing gas atmosphere. An alkaline earth metal silicate phosphor which is uniform and consists of a single phase crystal phase. The first invention of the present invention is a method for producing an Eu-activated alkaline earth metal silicate phosphor, which is a self-composition (Sri-y, Euy) 3Si05 (where 0 &lt; y &lt; 0.1), composition formula (BawSh-rpEiiyhSKM where 0 &lt; χ &lt; α, 0 &lt;丫&lt;0.1), composition formula (6 & heart 81:1-}1-7, ugly 1^) 281〇4 (where, 0 &lt; meaning &lt;1,0 &lt;y&lt; 0.1) A method for producing a Eu-activated alkaline earth metal silicate phosphor, comprising the following step 1: [Step 1] preparing an aqueous solution of each of the element materials of ruthenium, osmium, iridium, and osmium which constitute a metal component, A step of maintaining a liquid temperature of 30 to 100 ° C in a mixed aqueous solution of the aqueous solution prepared by mixing to form a gel in a state in which the total amount of all metal components is uniformly dispersed. The second invention of the present invention is an Eu-activated solution. A method for producing an alkaline earth metal silicate phosphor, which is a self-composition formula (Sri-pEuyhSiOK, 0 &lt; y &lt; 0.1), and a composition formula (6 pressure \, 81: 1-5 ^, £%) 38105 (Where, 0 &lt; 乂 &lt; 1 , 0 &lt; 7 &lt; 0.1), composition formula (ugly. 81 * 1-3 ^, ugly 1 ^) 281 〇 4 (where 0 &lt; again &lt; 1 , 0; A method for producing an Eu-alkaline earth metal silicate phosphor selected from the group of y &lt; 0.1), which comprises the following steps 1 to 4: [Step 1] 100118260 9 201202394 Production as a constituent metal component The aqueous solution of each of the raw materials of each of the elements of the 钡, 录, and the shixi is kept at a liquid temperature of 30 to 10 Ωt by mixing the aqueous solution of the aqueous solution prepared by mixing, thereby forming a gel in a state in which the total amount of the total metal components is uniformly dispersed. [Step 2] a step of drying the gel formed by the step 1 to form a dried product, and removing the solvent contained therein; [Step 3] Circulating the above-mentioned money of the step 2 t to the atmosphere a step of obtaining a calcined powder by heat treatment to remove the organic matter; [Step 4], performing a heat treatment of the calcined powder formed in the step 3 in a reducing gas atmosphere to obtain a fluorescent test. According to a third aspect of the present invention, there is provided a method for producing a Eu-activated soil-based metal (IV) salt phosphor according to the first aspect or the second aspect of the invention, wherein the mixed aqueous solution in the step is used as a constituent metal component _, a ship The concentration is set to i ~ 5.5 mol / L. The invention of the jujube ... the praise or the second invention of the Eu activating, the method of manufacturing the sputum sulphate sb. The aqueous solution of Zhongshi Shixi is an aqueous solution obtained by adding propylene glycol to tetramethoxy Wei and heating, mixing and mixing. The fifth invention of the present invention is a living earth-like metal according to the second invention. 118260 100118260 201202394 A method for producing a salt glaze, wherein t is included after step 3, by classification from the above Step 3 t The step of forming the pre-sintered material to remove the coarse particles above the contact. (Effect of the Invention) According to the present invention, when the Eu-activated soil-like metal silicate phosphor is produced as follows, the body can be lying higher than the previous method with a lower degree of homogeneity, and the precursor is By heat treatment, a uniform and single-phase high-brightness Eu-enriched alkaline earth metal silicate phosphor can be efficiently produced, and the Eu-activated alkaline earth metal phthalate fluorescent system all-metal component element (Ba, The ratio of Sr, Eu, Si) to Si is a composition formula of 3:1 (Bax, Sri x_y, EUy) 2Si〇4 (where 〇&lt;x&lt;tb&lt;y&lt;y.l); all metal The ratio of the constituent elements (Sr, Ba, Eu, Si) to Si is 4:1 composition formula (Sri y, EUy) 3Si〇5 (where 〇&lt;y &lt;0.1), composition formula (3&)1 , 81:1-乂-)^117) 331〇5 (where 〇&lt;\&lt;1'0&lt;7 &lt; 0.1). Further, according to the production method of the present invention, since it is not necessary to synthesize a gel containing an all-metal component uniformly as a pressure vessel of an autoclave, the manufacturing cost is markedly lowered, and thus it is industrially significant. [Embodiment] Hereinafter, embodiments of the present invention will be described in detail, but the embodiments described below are representative of the present invention, and are not limited to the embodiments as long as they do not depart from the gist of the present invention. First, the manufacturing procedure for Eu-activated alkaline earth metal silicate phosphors is described in the paragraph 100118260 11 201202394. The manufacturing process of the present invention is as follows: an aqueous solution (hereinafter, also referred to as an aqueous raw material solution) as a raw material of each element of a pin, a crucible, a pin, or a sand which constitutes a gold subtraction. After mixing the above, the step of maintaining the liquid temperature at 30 to the temperature of the liquid, thereby heating the stone material at a temperature of 30 to ,, and the step of drying the transparent gel in a state in which the total amount of the other metal components is dispersed The step 2 of removing the dried solvent is obtained by drying the transparent gel formed in the step 11; thereafter, the dried product is heat-treated in the atmosphere to obtain a calcined powder, thereby obtaining

Eu賦活驗土類金屬賴鹽螢光體前軀體的步驟3;視需要, 將100 /zm以上之粗大粒子分級除去的步驟;藉由於還原 氣體%^巾實施熱處理,而形成㈤賦活驗土類金屬石夕酸鹽 螢光體的步驟4。 以下’對上述步驟1〜步驟4進行詳細說明。 [步驟1] 該步驟係製成作為構成金屬成分之錄、鋇、销、石夕之原料 水冷液,將該等加以混合後,保持在川〜刚。C之溫度,藉 H _之全金屬成分之總量均勻分散之凝膠 的步驟。 於該步驟1中’首先調製銷、鋇、销、石夕之全金屬成分之 原料水a液。作為錦原料,只要溶解於水中且水溶液之pH 值為7以下’則無特別限制,可使用錄之氣化物、氧化物、 100118260 12 201202394 乙酸鹽、硝酸鹽、碳酸鹽、硫酸鹽、草酸 千敗風寻。尤其,就藉 由加熱可容易地除去陰離子成分而言,理想的是使用硝萨 鹽、乙酸鹽、碳酸鹽、草酸鹽等。於金屬鹽溶解: 加擰檬酸、乳酸、蘋果酸等錄_。於該情科,由於; 抑制來自添加之組成偏差,故而與硝酸鹽等相比,較佳為製 成溶解度較小之碳酸鹽&lt;水溶液。關於鎖原料、銪原料,亦 與錄原料相同。再者令舰銪之原料水溶液可分別製作 混合,亦可自開始便於一個容器内製作混合水溶液。 繼而,於本發明中,使用上述公知之水溶性石夕化合物作為 石夕原料。料溶狀pH值大於7,則水雜魏合物立即 開始凝膠化’而有形成不均勻之凝膠體之虞。又,若pH值 小於1 ’則難以凝膠化,故而將pH值設為!至7之範圍。 又,若水相對於構成成分之金屬元素過多,則有凝膠與液 體分離成2層,液相中會溶出金屬離子,故而凝膠成為不均 句之組成之虞。若水相對於金屬元素過少,則存在依然無法 製作均勻之水溶液,於凝膠形成前金屬析出而成為不均句之 凝膠之情形,於本發明中,由於使全金屬成分元素均勻地分 散係不可或缺’因此重要的是製成水溶液時之金屬S素濃度 設為1〜5.5 m〇l/L。理想的是可設為2〜5 5福几。 基石夕烧(0.1莫耳),添加1,2-丙二醇(0.4莫耳) 此處,關於水溶性石夕化合物之具體的製造條件’可利用考 利文獻3之製造例所記載之方法而製作。#,相對於四甲孽 9 — 面使用办: 100118260 13 201202394 熱撥拌器進行禮拙_ — &amp; 後, 混&amp; 24小時以使液溫成為54t,其 後添加鹽酸(0.〇〇〇1莫 /仗/皿為54C,再混合1小時, 可獲侍水溶性矽水溶 J于 中 #利文獻3中之製造例1〜9 Y。匕戰有多種水溶性人 中。 σ物,任一種均可使用於本發明 歸如以上述條件調製之各水溶液加以混合,於室溫下 分鐘至1小時,將所獲得之溶液加人容器中,保持 在30 1〇〇 C之溫度,而獲得均勻之凝膠體。若溫度低於扣 -則凝膠化花費時間,S溫度超過i⑻。C而使水沸騰,則 同時引起乾燥與凝膠化’故而重要的是將溫度設為30°c至 100C又,更佳為設為50〜100¾。凝膠化時間並無特別 限定,只要為整體均勻凝膠化之時間即可,通常24小時左 右能獲得均勻之凝膠。 容器並無特別限定,可使用玻璃製、聚丙烯製、聚四氟乙 烯製等具有直至加熱溫度之耐熱性者。 [步驟2] 步驟2係自步驟1中所獲得之凝膠除去溶劑,而獲得乾燥 物之步驟。 該溶劑之除去較簡便係利用加熱之方法。由於凝膠中所含 有之溶劑成分為水、乙醇、丙二醇,故而理想的是1〇〇〜120 °C。加熱時間亦依賴於試樣量’較佳為1至6小時左右。 [步驟3] 100118260 14 201202394 輯步驟2中得之_狀之乾燥物於大氣中進 將有機物熱分解除去,進而獲得作為仙賦活鹼 土類金屬料鹽螢光體之前軀體之職粉的步驟。 該錢k減歡目的在於··歸㈣情含有之有機 物之y刀解、藉由分解所生成之碳之除去、以及Eu賦活驗土 類金屬矽酸鹽螢光體之氧化物 β口〜、、、σ日日生长。 該大氣中之熱處理之條件係於4〇〇〜議。〇之溫度進 仃。又,該熱處理可進行〗次熱處理,亦可分成多次而進行, 於分成多次㈣行熱處理之情料,理想的是每次熱處理時 利用乳蛛等進行壓碎。 該熱處理之詳情為:首先,有機物之分解係使原料中所含 有之丙二醇触基驗等級或熱分解、喊,為使有機物 燃燒,需要大氣中_以上之溫度,於僅進行有機物之分解 之情形時,理想的是於400〜600。(:之環境下進行。 其次之碳除去係將上述有機物之分解過財所生成之碳 完全除去,於將金屬元素魏鹽化之情形時,將其分解。於 低於7〇〇C之溫度’係無法除去石炭,若超過1300。(: ’則存在 引起融解或燒結之情形,故而於超過13(m:之溫度之熱處 理時,係考慮熱處理時間而進行。於單獨進行碳除去之情形 時,較佳為進行700。(:至1300。(:之溫度範圍内之熱處理'乂 進而於生成氧化物母體結晶之情形時,係進行大氣中之 煅燒。 ' 100118260 15 201202394 瓜燒胍度’於氧化物母結晶為Sr3Si〇5之情形,於低於13〇〇 c之潰度時,係難以獲得結晶相;於超過16〇〇。〇之溫度時, 係與氧化!進行反應,故而較佳&amp; 13⑼。c〜16〇〇t&gt;c之 μ度範圍。尤佳為145〇。(:至155〇它。若該熱處理溫度過低, 則屬於異相之SrjiO4相以雜質形式生成,而使最終所獲得 之螢光體之發光強度降低,故而欠佳。若該熱處理溫度過 同,則ShSiO5結晶燒結或熔融,而難以無粉碎地獲得粉末 狀螢光體。粉碎螢光體會對結晶造成損害,故而對獲得高亮 度螢光體而言不理想。 於該氧化物母結晶為(Bax,SivASiOs、(Bax,Sri-x)2Si04 之情形,於低於l〇〇〇t:之溫度,係難以獲得結晶相,於超 過1600°C之溫度,係與氧化鋁坩堝進行反應,故而較佳為 1000°C〜1400°C之溫度範圍。尤佳為12〇〇。〇至135〇°c。 右該熱處理溫度過低’則同樣屬於異相之BaC03相或 SrC〇3相以未反應雜質形式殘留,而使最終所獲得之螢光體 之發光強度降低’故而欠佳。相反地,若該熱處理溫度過高, 則煅燒物燒結或熔融,必須藉由粉碎而獲得粉末狀螢光體。 又’粉碎螢光體會對結晶造成損害,故而對獲得高亮度螢光 體而言不理想。 熱處理時間為1〜24小時,理想的是2〜4小時。若熱處 理時間短,則生成母體結晶之反應變得不充分,結晶相純度 降低、發光強度較低。若熱處理時間長’則燒結增進,生成 100118260 16 201202394 經燒結較硬之粗大粒子,或固著於容器,故而欠佳。 .再者,以上之熱處理可進行多次之熱處理,亦可於最佳條 件下進行1次熱處理,進而,亦可一面連續地改變成適合各 個熱處理之熱處理條件,—面進行丨次熱處理週期。 又,此處氧化物母結晶為Si:3Si〇5之情形時,若生成屬於 異相之SrzSiO4相’與秘丨〇5相比較,係易於低溫燒結, 故而於其後之㈣4之還原氣體環境之魏巾進而生成粗 大粒子,而使螢光特性降低,因此較佳為預先藉由分級於此 處將100 Mm以上之粗大粒子除去。 [步驟4] . 步驟4係對步驟3中所獲得之預燒粉於還原性氣體環境下 進行熱處理,將Eu2+與母體結晶中之2價锶離子或2價鋇 離子置換而獲得螢光體之步驟。此處所使用之預燒粉,可為 於步驟3中使碳酸鹽完全分解之氧化物,亦可為含有一部分 碳酸鹽之狀態之預燒粉。 該熱處理之溫度(煅燒溫度)依組成或烺燒條件、燒結助熔 劑等而有所不同,於氧化物母結晶為Sr3Si〇5之情形時,與 步驟3同樣設為1300〜16〇0。〇,較佳為1450〜1550°C。 又於氣化物母結晶為(Bax,sri_x)3si〇5、 之情形時,與步驟3同樣設為1000〜1400°C,較佳為1000 〜1350°C。 作為還原性氣體環境,可使用於N2或Ar等惰性氣體中混 100118260 17 201202394 合1〜10 vol%之H2之氣體。 以上,藉由經過上述「步驟丨」至「步驟4」,可製造目押 結晶相之純度高、構成成分元素岣勻良好分散之高亮度Eu 賦活鹼土類金屬矽酸鹽螢光體。 再者,可充分認為並期待本發明之£11賦活鹼土類金屬矽 酸鹽螢光體之製造方法亦可應用於製造氧化物母結晶為組 成式ShSiO4或組成中含有其他鹼土類金屬元素之鹼土類矽 酸鹽螢光體之情形。 (實施例) 以下’藉由實施例具體說明本發明。 作為Eu賦活鹼土類金屬矽酸鹽螢光體,使用組成式(Sq -y,Euy)3Si〇5 (其中’ 0&lt;y&lt;〇.i)之黃色螢光體,並示出其製 造方法。 水溶性矽化合物係參照專利文獻3之段落[0046]所記載之 製造例1 (水溶性矽化合物A)。 所製作之螢光體之結晶相之鑑定、及半定量,係藉由X 射線繞射及Rietveld解析而進行。 組成偏差之評估係藉由各元素之利用ICP (Inductively Coupled Plasma’感應耦合電漿)發光分析之定量分析而進 行。 發光特性之評估係使用螢光分光光度計FP-6500 (曰本分 光股份有限公司製造)’而進行激發、發光光譜之測定。再 100118260 18 201202394 者,發光光譜係將激發光波長設為455 nm而測定,激發光 譜係於發光光譜之峰值波長中而測定者。 (實施例1) 利用以下之步驟條件製作組成式(Sri_y,Eu y)3Si〇5 (其 中’ 0&lt;y&lt;〇.l)之Eu賦活錦石夕酸鹽營光體。 [步驟1] 作為金屬兀素化合物,稱量SrC〇3(3N,關東化學股份有 限公司製造)、Eu(N03)3 · 6h2〇 (3N,三津和化學藥品股份 有限公司製造)以使於式(Sr卜y,EUy)3Si〇5中成為y=〇 〇卜 於捧檬酸(98.0%,和光純藥工業股份有限公司製造)水溶液 中加入使錯與銪之合計濃度(以下,稱為金屬鹽(Sr+Eu)水溶 液濃度)成為4.0 m视而稱量之时〇3,於赋攪掉丄小 時,藉此獲得透明溶液。又,將稱量之Eu⑽3)3.6H2〇溶 解於水中而獲得水溶液。 繼而 ^ σ物係相對於四曱氧基石夕燒(〇]莫 耳),添加1,2-丙二醇(〇 4苴且、 而、.4冥耳),一面使用加熱攪拌器進行 時以使液溫成為5代。其後,添加鹽酸 愈⑽^為5代,與水卿化合物現合,並 ” SrCOw液合併,於窒 明混合溶液。 接展合3G分鐘’而獲得透 100118260 201202394 凝膠具有彈性, [步驟2] 而不分離為2層’根據外觀為岣勻之狀熊 於⑽將步驟1中所獲得之透明凝膠保持在乾谭機中6 小時,將凝膠中之溶劑除去,而獲得乾燥凝膠。乾燥凝^ 透明之S1體狀。 叶峰為 [步驟3] 將步驟2巾所獲得之乾燥㈣於瑪職料壓碎,在電爐 中於大氣衣圭兄中’在55〇。〇進行3小時之熱處理,取出並 壓碎後,再次於_。〇:進行3小時之減理。躲出並壓碎 後’於1200C保持3小時,繼續升溫至15〇(rc,保持3小 時,於大氣環境中進行熱處理,取出並壓碎,藉由分級將 謂/zm以上之粗大粒子除去,而獲得預燒粉。 [步驟4] 將步驟3中所獲得之預燒粉裝入翻製容器中,於鶴加熱電 爐中’於1500 C ’以3小時一面通a4%H2 + 96%Ai^合氣 體-面進〃T熱處理,而獲得粉狀螢光體粉末。 對所獲狀螢光體粉末進行χ射線騎贱之結果示於 圖1。又’測疋螢光特性之結果示於圖2。 於圖1之X射線繞射結果中,可知所獲得之螢光體粉末 為ShSiO5之大致單相。又,於圖2之螢光特性中,橫跨3〇〇 〜5〇Onm發現寬廣的激發吸收,於585誰附近顯示峰值, 確認為黃色發光L為進行比較而顯示之YAG : Ce, 100118260 201202394 發光光譜更鮮明,且發光峰值強度、發光峰值面積均較大, 而獲得高亮度之組成式(Sivy,Euy)3Si〇5 (其中,0&lt;y&lt;0.1) 之Eu賦活锶矽酸鹽螢光體。 (實施例2) 除了於實施例1中,將锶與銪之合計之水溶液濃度設為 2.0 mol/L以外,以與實施例1相同之方式製作螢光體粉末。 其結果示於表1。 (實施例3) 除了於實施例1中,將勰與銪之合計之水溶液濃度設為 5.5 mol/L以外,以與實施例1相同之方式製作螢光體粉末。 其結果示於表1。 (比較例1) 除了於實施例1中,將勰與銪之合計之水溶液濃度設為 0.1 mol/L以外,以與實施例1相同之方式製作螢光體粉末。 其結果示於表1。 (比較例2) 除了於實施例1中,將锶與銪之合計之水溶液濃度設為 0.15 mol/L以外,以與實施例1相同之方式製作螢光體粉 末。其結果示於表1。 (比較例3) 除了於實施例1中,將锶與銪之合計之水溶液濃度設為 0.2 mol/L以外,以與實施例1相同之方式製作螢光體粉末。 100118260 21 201202394 其結果示於表1。 (比較例4) 示了;實施例1中’將錄與销之合計之水溶液濃度設為 6.0mol/L料’以與實齡Π相同之方式製作螢光體粉末。 其結果示於表1。 [表1] 比較例1 金屬鹽(Sr+Eu)水 —[mol/L] 二層分離 自凝膠分離之水分 含量之比例[wt%] 有 20.2 WS权1夕1J Z 比較例3 實施例2 實施例1 實施例3 比較例4 ----0.15 有 2.6 ——-^0.20 有(雖僅少許) 0.8 —^_2.〇〇 無 0.0 - — 無 0.0 無 0.0 ----6.00 一. - 根據表1日月確可知’ ^金屬鹽(Sr+Eu)7jc溶液濃度低,則 刀離為-層’且自凝膠分離之水分含量增加’若金屬鹽(Sr + Ειι)Α4濃度提高’财分離為二層,*可獲得均句狀 態之透明凝膠。再者’若金屬鹽(Sr+Eu)水溶液濃度為6 m〇1/L (比較例4),則金屬鹽無法完全溶解。由此,為使金 屬成分兀素(Sr + Eu)均勻分散於凝膠中,可將金屬鹽(Sr+Eu) 水溶液濃度設為1〜5.5 m〇i/L,理想的是可設為2〜5 5 mol/L。 (實施例4) 除了將實施例1之步驟i中之凝膠化時之保持溫度設為 80Ϊ以外,以與實施例1相同之方式製作螢光體粉二:=‘目 100118260 22 201202394 視觀察試樣之凝膠化狀態之結果示於表2。 再者,表2中記載之凝膠化之判斷基準,係於使容器晃動 或反轉時’減動性之情形設為「〇」,城有流動性之情 形設為「X」。 (實施例5) 除了將實施例1之步驟1+之_膠化時之㈣溫度設為 航以外’以與實關1㈣之方式製作螢缝粉末。以 目視觀察試樣之凝膠化狀態之結果示於表2。 (比較例5) 除了將實施例i之步驟i中之凝膠化時之保持溫度設為 25°C以外,以與實施例丨相同之方式製作螢光體粉末。以目 視觀察試樣之凝膠化狀態之結果示於表2。 (比較例6) 除了將實施例1之步驟1中之凝膠化時之保持溫度設為 25。(:、保持時間設為96小時以外,以與實施例^同之方 式製作螢光體粉末。以目視觀察試樣之凝觀狀態之结果示 於表2。 、 '° [表2]Step 3 of activating the soil-based metal lysate phosphor precursor; if necessary, stepping off the coarse particles of 100 /zm or more; by heat treatment of the reducing gas%, forming (5) activating the soil test Step 4 of the metal silicate phosphor. The above steps 1 to 4 will be described in detail. [Step 1] This step is prepared as a raw material water-cooling liquid which is a constituent of a metal component, such as a recording, a crucible, a pin, and a stone stalk. The temperature of C, the step of uniformly dispersing the gel by the total amount of the total metal component of H_. In the first step, the raw material water a liquid of the whole metal component of the pin, the crucible, the pin, and the stone was first prepared. As a raw material for brocade, there is no particular limitation as long as it is dissolved in water and the pH of the aqueous solution is 7 or less. It can be used as a vapor, oxide, 100118260 12 201202394 acetate, nitrate, carbonate, sulfate, oxalic acid. Wind search. In particular, in the case where the anion component can be easily removed by heating, it is preferred to use a nitrate salt, an acetate salt, a carbonate salt, an oxalate salt or the like. Dissolved in the metal salt: Add citric acid, lactic acid, malic acid, etc. In this case, since the composition variation from the addition is suppressed, it is preferable to form a carbonate &lt;aqueous solution having a small solubility as compared with nitrate or the like. The lock raw materials and raw materials are also the same as those recorded. In addition, the raw material aqueous solution of the ship can be separately mixed, and the mixed aqueous solution can be prepared in one container from the beginning. Then, in the present invention, the above-mentioned known water-soluble Shishi compound is used as the raw material of Shixi. When the pH of the solution is more than 7, the water-containing Wei compound immediately starts to gelate and there is a flaw in the formation of a non-uniform gel. Moreover, if the pH is less than 1 ', it is difficult to gel, so the pH is set to! To the scope of 7. Further, when the amount of water relative to the constituent metal element is too large, the gel and the liquid are separated into two layers, and metal ions are eluted in the liquid phase, so that the gel becomes a component of the unevenness. When the amount of water is too small relative to the metal element, it is still impossible to form a uniform aqueous solution, and the metal precipitates before the gel formation to form a gel of an uneven sentence. In the present invention, since the all-metal component element is uniformly dispersed, Or lacking 'It is therefore important that the concentration of the metal S in the preparation of the aqueous solution is set to 1 to 5.5 m〇l/L. Ideally it can be set to 2~5 5 blessings. In the case of the basestone (0.1 mol), 1,2-propanediol (0.4 mol) is added. Here, the specific production conditions of the water-soluble Shishi compound can be produced by the method described in the production example of Cowley Document 3. . #, Relative to the four armor 9 - face use: 100118260 13 201202394 Hot mixer for the ceremony _ — &amp;, mix &amp; 24 hours to make the liquid temperature to 54t, then add hydrochloric acid (0. 〇〇 〇1 Mo/仗/dish is 54C, and after mixing for another hour, it can be obtained as a water-soluble hydrazine solution J in the middle of the production example 1~9 Y in the literature 3. The 匕 有 has a variety of water-soluble people. Any one of the aqueous solutions prepared according to the above conditions can be used in the present invention, and the obtained solution is added to a container at a temperature of 30 1 ° C at room temperature for 1 hour to 1 hour. A uniform gel is obtained. If the temperature is lower than the buckle, the gelation takes time, and the S temperature exceeds i(8). C causes the water to boil, causing both drying and gelation. Therefore, it is important to set the temperature to 30°. More preferably, it is set to 50 to 1003⁄4. The gelation time is not particularly limited as long as it is a uniform gelation time as a whole, and a uniform gel is usually obtained in about 24 hours. Limited, can be made of glass, polypropylene, PTFE, etc. The heat resistance of the heating temperature is [Step 2] Step 2 is a step of removing the solvent from the gel obtained in the step 1 to obtain a dried product. The removal of the solvent is simpler by heating. The solvent component contained is water, ethanol, and propylene glycol, and therefore it is preferably from 1 to 120 ° C. The heating time is also dependent on the amount of the sample, preferably from about 1 to about 6 hours. [Step 3] 100118260 14 201202394 The dried matter in the form of 2 is used to thermally decompose and remove the organic matter in the atmosphere, thereby obtaining the step of the body powder as the body of the ferrite of the alkali metal salt of the salt. The purpose of the money is to return (4) The y-knife solution of the organic matter contained in the situation, the removal of carbon generated by the decomposition, and the growth of the oxide β of the Eu-activated metal citrate phosphor, β, 、, σ. The condition of the heat treatment is based on the temperature of the crucible. The heat treatment can be carried out by heat treatment. Every time heat treatment The milk spider is crushed. The details of the heat treatment are as follows: First, the decomposition of the organic matter causes the propylene glycol contained in the raw material to be graded or thermally decomposed and shouted. In order to burn the organic matter, a temperature of _ or more in the atmosphere is required. When only the decomposition of the organic matter is carried out, it is preferably carried out in an environment of 400 to 600. The carbon removal system completely removes the carbon formed by the decomposition of the above organic matter, and salifies the metal element. In the case of the case, it is decomposed. At a temperature lower than 7 ° C, it is impossible to remove the charcoal, if it exceeds 1300. (: 'There is a case of melting or sintering, so the heat treatment is over 13 (m: temperature) It is carried out in consideration of the heat treatment time. In the case of performing carbon removal alone, it is preferred to carry out 700. (: to 1300. (: The heat treatment in the temperature range 乂 and then in the case of the formation of oxide precursor crystals, is carried out in the atmosphere of calcination. '100118260 15 201202394 Melon burning degree in the oxide mother crystal is Sr3Si〇 In the case of 5, when the degree of collapse is less than 13 〇〇c, it is difficult to obtain a crystalline phase; when it is more than 16 Torr, the reaction is carried out with oxidation! Therefore, preferably & 13(9).c~16 Μt&gt;c μ degree range. Especially preferably 145 〇. (: to 155 〇. If the heat treatment temperature is too low, the SrjiO4 phase which is out of phase is formed as an impurity, and the finally obtained phosphor If the heat treatment temperature is too high, the ShSiO5 crystal is sintered or melted, and it is difficult to obtain a powdery phosphor without pulverization. The pulverized phosphor damages the crystal, so that high-intensity fluorescing is obtained. In the case of the oxide mother crystal (Bax, SivASiOs, (Bax, Sri-x) 2Si04, it is difficult to obtain a crystal phase at a temperature lower than l〇〇〇t: 1600 ° C temperature, with alumina crucible The reaction is carried out, so it is preferably in the range of from 1000 ° C to 1400 ° C. More preferably, it is 12 〇〇. 〇 to 135 〇 ° C. The right heat treatment temperature is too low 'is also a heterogeneous BaC03 phase or SrC 〇 The third phase remains as unreacted impurities, and the luminous intensity of the finally obtained phosphor is lowered. Therefore, if the heat treatment temperature is too high, the calcined product is sintered or melted, and it is necessary to obtain by pulverization. Powdered phosphor. Further, the 'pulverized phosphor damages the crystal, so it is not preferable for obtaining a high-luminance phosphor. The heat treatment time is 1 to 24 hours, preferably 2 to 4 hours. If the heat treatment time is short The reaction to form the parent crystal is insufficient, the purity of the crystal phase is lowered, and the luminescence intensity is low. If the heat treatment time is long, the sintering is improved, and 100118260 16 201202394 is sintered to form hard coarse particles or fixed in the container. Further, the above heat treatment may be performed by heat treatment a plurality of times, or may be subjected to heat treatment once under optimum conditions, and further, may be continuously changed to suit each heat treatment. The heat treatment conditions, the surface is subjected to the heat treatment cycle. Further, when the oxide mother crystal is Si:3Si〇5, if the SrzSiO4 phase which is a heterogeneous phase is formed, it is easy to be sintered at a low temperature compared with the secret phase 5. Therefore, in the subsequent reducing atmosphere of the (4) 4 reducing gas environment, coarse particles are formed to reduce the fluorescence characteristics. Therefore, it is preferable to remove coarse particles of 100 Mm or more in advance by classification. [Step 4]. Step 4 is a step of heat-treating the calcined powder obtained in the step 3 in a reducing gas atmosphere, and replacing the Eu2+ with the divalent europium ion or the divalent europium ion in the parent crystal to obtain a phosphor. The calcined powder used herein may be an oxide which completely decomposes the carbonate in the step 3, or may be a calcined powder in a state containing a part of the carbonate. The temperature (calcination temperature) of the heat treatment differs depending on the composition, the calcination condition, the sintering flux, and the like. When the oxide mother crystal is Sr3Si〇5, it is set to 1300 to 16〇0 in the same manner as in the step 3. 〇, preferably 1450 to 1550 ° C. Further, in the case where the vapor mother crystal is (Bax, sri_x) 3si 〇 5, it is set to 1000 to 1400 ° C, preferably 1000 to 1350 ° C in the same manner as in the step 3. As a reducing gas atmosphere, it is possible to mix 100118260 17 201202394 with 1 to 10 vol% of H2 gas in an inert gas such as N2 or Ar. As described above, by the above-mentioned "step" to "step 4", it is possible to produce a high-brightness Eu-activated alkaline earth metal silicate phosphor having a high purity of the crystal phase of the target and a well-dispersed component element. Furthermore, it can be fully considered and expected that the method for producing the £11-activated alkaline earth metal silicate phosphor of the present invention can also be applied to the production of oxide mother crystals having the composition formula ShSiO4 or alkaline earth metals containing other alkaline earth metal elements in the composition. The case of a citrate-like phosphor. (Embodiment) Hereinafter, the present invention will be specifically described by way of examples. As the Eu-activated alkaline earth metal silicate phosphor, a yellow phosphor of a composition formula (Sq - y, Euy) 3Si 〇 5 (where ' 0&lt; y &lt; 〇. i) was used, and a method for producing the same was shown. The water-soluble cerium compound is referred to Production Example 1 (water-soluble cerium compound A) described in paragraph [0046] of Patent Document 3. The identification and semi-quantification of the crystal phase of the produced phosphor were carried out by X-ray diffraction and Rietveld analysis. The evaluation of the compositional deviation was carried out by quantitative analysis of each element by ICP (Inductively Coupled Plasma) luminescence analysis. The evaluation of the luminescence characteristics was carried out by using a fluorescence spectrophotometer FP-6500 (manufactured by Sakamoto Optical Co., Ltd.), and the excitation and luminescence spectra were measured. Further, in the case of 100118260 18 201202394, the luminescence spectrum was measured by setting the excitation light wavelength to 455 nm, and the excitation spectrum was measured at the peak wavelength of the luminescence spectrum. (Example 1) An Eu-active vitate camping body of the composition formula (Sri_y, Eu y) 3Si〇5 (wherein '0&lt;y&lt;〇.l) was produced by the following procedure. [Step 1] As a metal ruthenium compound, SrC〇3 (3N, manufactured by Kanto Chemical Co., Ltd.), Eu(N03)3 · 6h2〇 (3N, manufactured by Sanjin and Chemicals Co., Ltd.) was weighed to make (Sr y, EUy) 3Si〇5 is y=〇〇b in the aqueous solution of citric acid (98.0%, manufactured by Wako Pure Chemical Industries Co., Ltd.), and the total concentration of erroneous and yttrium is added (hereinafter, referred to as metal). The concentration of the salt (Sr+Eu) aqueous solution was 4.0 m, and the amount of 〇3 was weighed, and the clear solution was obtained by stirring off for a few hours. Further, the weighed Eu(10)3)3.6H2〇 was dissolved in water to obtain an aqueous solution. Then, the ^ σ system is added with 1,2-propanediol (〇4苴, 、4 耳) relative to the tetradecyloxylate (〇), while using a heating stirrer to make the liquid The temperature has become 5 generations. Thereafter, the addition of hydrochloric acid (10)^ is 5 generations, and is combined with the Shuiqing compound, and the "SrCOw solution is combined, and the solution is mixed with the sputum. The bonding is carried out for 3G minutes" and the obtained 100118260 201202394 gel has elasticity, [Step 2 Without separating into 2 layers 'According to the appearance of a uniform bear (10) The transparent gel obtained in the step 1 was kept in a dry machine for 6 hours, and the solvent in the gel was removed to obtain a dried gel. Condensed ^ Transparent S1 body shape. Leaf peak is [Step 3] The dry (4) obtained in the step 2 towel is crushed in the Mawang material, and it is carried out in an electric furnace in the atmosphere of the brothers at '55 〇. 〇 3 hours After heat treatment, take out and crush, again in _. 〇: carry out 3 hours of reduction. After escaping and crushing, hold at 1200C for 3 hours, continue to heat up to 15 〇 (rc, keep for 3 hours, in the atmosphere) The heat treatment is carried out, taken out and crushed, and the coarse particles having a size of /zm or more are removed by classification to obtain a calcined powder. [Step 4] The calcined powder obtained in the step 3 is charged into a reversing container, and the crane is heated. In the electric furnace, 'at 1500 C' is connected to a4% H2 + 96% Ai^ in 3 hours. The powdered phosphor powder was obtained by heat treatment of the surface T. The results of the χ 贱 riding of the obtained phosphor powder are shown in Fig. 1. The results of the measurement of the fluorescence characteristics are shown in Fig. 2. In the X-ray diffraction results of Fig. 1, it is known that the obtained phosphor powder is a substantially single phase of ShSiO5. Further, in the fluorescence characteristics of Fig. 2, a broad excitation is found across 3〇〇~5〇Onm. Absorption, the peak is displayed near 585, and it is confirmed that the yellow light is displayed for comparison. YAG: Ce, 100118260 201202394 The luminescence spectrum is more vivid, and the peak intensity of the luminescence and the peak area of the luminescence are larger, and the composition of high luminance is obtained. (Sivy, Euy) 3Si〇5 (wherein, 0 &lt; y &lt; 0.1) Eu-activated citrate phosphor. (Example 2) In addition to Example 1, the total aqueous solution concentration of lanthanum and cerium was set. A phosphor powder was produced in the same manner as in Example 1 except that it was 2.0 mol/L. The results are shown in Table 1. (Example 3) In addition to Example 1, the concentration of the aqueous solution of the total of lanthanum and cerium was set. A phosphor powder was produced in the same manner as in Example 1 except that it was 5.5 mol/L. The results are shown in Table 1. (Comparative Example 1) A phosphor powder was produced in the same manner as in Example 1 except that in Example 1, the aqueous solution concentration of yttrium and lanthanum was 0.1 mol/L. The results are shown in Table 1. (Comparative Example 2) A phosphor powder was produced in the same manner as in Example 1 except that in Example 1, the aqueous solution concentration of yttrium and lanthanum was 0.15 mol/L. The results are shown in Table 1. (Comparative Example 3) A phosphor powder was produced in the same manner as in Example 1 except that in Example 1, the aqueous solution concentration of yttrium and lanthanum was changed to 0.2 mol/L. 100118260 21 201202394 The results are shown in Table 1. (Comparative Example 4) In the first embodiment, the phosphor solution powder was prepared in the same manner as in the case of the actual age, by setting the aqueous solution concentration of the total of the recording and the pin to 6.0 mol/L. The results are shown in Table 1. [Table 1] Comparative Example 1 Metal salt (Sr+Eu) water-[mol/L] The ratio of the moisture content of the two-layer separation from the gel separation [wt%] There are 20.2 WS weights 1 1 Z Z Comparative Example 3 Example 2 Example 1 Example 3 Comparative Example 4 ----0.15 There are 2.6 ——-^0.20 Yes (although only a little) 0.8 —^_2.〇〇No 0.0 — — No 0.0 No 0.0 ----6.00 I. - According to Table 1, it is known that the metal salt (Sr+Eu) 7jc solution has a low concentration, the knife is separated from the layer and the moisture content from the gel is increased. 'If the concentration of the metal salt (Sr + Ειι) Α 4 is increased 'The financial separation is two layers, * a transparent gel with a uniform sentence state. Further, if the concentration of the aqueous solution of the metal salt (Sr+Eu) was 6 m〇1/L (Comparative Example 4), the metal salt could not be completely dissolved. Therefore, in order to uniformly disperse the metal component halogen (Sr + Eu) in the gel, the concentration of the metal salt (Sr+Eu) aqueous solution can be set to 1 to 5.5 m〇i/L, and preferably 2 can be set. ~5 5 mol/L. (Example 4) A phosphor powder was produced in the same manner as in Example 1 except that the holding temperature at the time of gelation in the step i of Example 1 was changed to 80 Å: = 'mesh 100118260 22 201202394 The results of the gelation state of the sample are shown in Table 2. In addition, the criteria for judging the gelation described in Table 2 are set to "〇" when the container is shaken or reversed, and the case where the fluidity of the city is "X". (Example 5) A spunlace powder was produced in the same manner as in the case of the actual off 1 (4) except that the temperature at the (4) temperature of the step 1+ of Example 1 was set to be aeronautical. The results of visual observation of the gelation state of the sample are shown in Table 2. (Comparative Example 5) A phosphor powder was produced in the same manner as in Example except that the holding temperature at the time of gelation in the step i of Example i was 25 °C. The results of visual observation of the gelation state of the sample are shown in Table 2. (Comparative Example 6) The holding temperature was changed to 25 except for the gelation in the step 1 of Example 1. (: The phosphor powder was produced in the same manner as in Example ^ except that the holding time was set to 96 hours. The results of visual observation of the state of the sample were shown in Table 2. [° Table 2]

根據表2,於凝膠化時之保 即便保持 100118260 23 201202394 24】時’凝膠仍然具有流動性,進而延長至96小時仍殘留 有抓動性’而無法成為均勻狀態。另一方面,於50〇C〜100 C之範圍内,任一種均可不分離為二層而獲得均勻狀態之透 明凝膠。 (比較例7) 於實施例1之步驟2中,將透明混合溶液裝入聚四氟乙烯 、谷 ,再裝入不鏽鋼製耐壓容器中並進行密封,於2〇〇 C保持24小時而進行凝膠化^所獲得之試樣包含凝膠與液 體,分離為二層。 自該凝膠分離之液體的重量為整體之2G質#%。對實施 例1錢_ 7中所獲得之凝膠乾燥粉進行成分(Sr、Eu、According to Table 2, at the time of gelation, even if it was kept at 100118260 23 201202394 24], the gel still had fluidity, and even after 96 hours, the gripping property remained, and it could not be in a uniform state. On the other hand, in the range of 50 〇C to 100 C, either of them may be separated into two layers to obtain a transparent gel in a uniform state. (Comparative Example 7) In the second step of the first embodiment, the transparent mixed solution was placed in a polytetrafluoroethylene and a valley, and placed in a pressure-resistant container made of stainless steel, sealed, and kept at 2 ° C for 24 hours. The sample obtained by gelation contains a gel and a liquid, and is separated into two layers. The weight of the liquid separated from the gel was 2% mass % of the whole. The gel-dried powder obtained in Example 1 of the money -7 was subjected to a component (Sr, Eu,

Sl)之分析,比較與添加組成之偏差之結果示於表3。 [表3] 元素比 ^i§ii_Si+Eu) ^i§I±_Si + Eu) i^r+Si + Eu)The results of the analysis, comparison and addition of the composition of Sl) are shown in Table 3. [Table 3] Element ratio ^i§ii_Si+Eu) ^i§I±_Si + Eu) i^r+Si + Eu)

★添加組成 赍施例 1 I 實施例 -0.31 0.25 0.06 比較例7 -4.07 3.92 0.15 根據表3可知,比較例7之凝膠中所含有之相對於. S!、EU總量之Sr量之比例較少,與添加組成偏離較大,&amp; 量之比例較多。 如以上所示,凝朦化時之保持溫度於本發明中很重要,對 均勻組成之形成係為重要的因素β [量子效率之比較] 100118260 24 201202394 使用積分球測定並求出實施例1中所獲得之螢光體粒子 之勞光特性(發光光譜係藉由激發光波長:Ex = 455 nm而測 定)中之量子效率的結果示於表4。為了進行比較,作為先 前例,係一併測定一般的YAG : Ce作為一般黃色螢光體。 [表4] 吸收率[%] 外部量子效率[%] 内部量子效率[%] 實施例1 79.3 56.3 71.1 先前例:YAG : Ce 73.0 47.8 65.5 根據表4可知,於實施例1中,内部量子效率顯示出非常 高之值71.1%,較先前之YAG : Ce螢光體更優異。 (實施例6) 繼而,利用以下之步驟條件製作組成式(Bax,Sri-x-y, Euy)3Si05 (其中,0&lt;x&lt; 1,0&lt;y&lt;0.1)之 Eu 賦活鹼土類金 屬矽酸鹽螢光體。 除了於實施例1中,稱量碳酸锶時,將碳酸锶與碳酸鋇設 為Sr : Ba之莫耳比0.86 : 0.13以外,以與實施例1相同之 方式製作螢光體粉末。即,為組成式(BaG.86,Sr0.13, Eu0.G1)3SiO5所示之Eu賦活驗土類金屬石夕酸鹽螢光體。 對該所獲得之螢光體粉末進行X射線繞射測定,結果可 知未發現碳酸鹽或其他雜質相,螢光體粉末大致為單相。 又,測定螢光特性,結果如圖2所見,發現於350 nm附近 具有峰值之激發吸收,發光係於600 nm附近顯示峰值,確 認為橙色發光。 100118260 25 201202394 因此,可獲得高亮度之組成式(Bax,Sr】-x-y,Euy)3Si05之 Eu賦活鹼土類金屬矽酸鹽螢光體。 (實施例7) 利用以下之步驟條件製作組成式(Bax,Sq-x-y,Euy)2Si04 之Eu賦活鹼土類金屬矽酸鹽螢光體。 [步驟1] 作為金屬元素化合物,稱量BaC03(3N,關東化學股份有限公 司製造)、SrC03(3N ’關東化學股份有限公司製造)、Eu2〇3(3N,★Additional composition Example 1 I Example -0.31 0.25 0.06 Comparative Example 7 -4.07 3.92 0.15 According to Table 3, the ratio of the amount of Sr contained in the gel of Comparative Example 7 relative to the total amount of .S! Less, the deviation from the added composition is larger, and the ratio of the amount is larger. As shown above, the temperature at which the gelation is maintained is important in the present invention, and is an important factor for the formation of a uniform composition. [Comparison of quantum efficiency] 100118260 24 201202394 The measurement is performed using an integrating sphere and found in Example 1. The results of the quantum efficiency in the workability of the obtained phosphor particles (measured by the wavelength of the excitation light: Ex = 455 nm) are shown in Table 4. For comparison, as a prior example, general YAG: Ce was measured as a general yellow phosphor. [Table 4] Absorption rate [%] External quantum efficiency [%] Internal quantum efficiency [%] Example 1 79.3 56.3 71.1 Previous example: YAG: Ce 73.0 47.8 65.5 According to Table 4, in Example 1, internal quantum efficiency It shows a very high value of 71.1%, which is superior to the previous YAG: Ce phosphor. (Example 6) Subsequently, Eu-activated alkaline earth metal citrate fluorite of the composition formula (Bax, Sri-xy, Euy) 3Si05 (where 0 &lt; x &lt; 1, 0 &lt; y &lt; 0.1) was produced by the following procedure conditions Light body. In the same manner as in Example 1, except that in the first embodiment, the cerium carbonate was weighed, a phosphor powder was prepared in the same manner as in Example 1 except that strontium carbonate and cesium carbonate were set to have a molar ratio of Sr: Ba of 0.86 : 0.13. That is, the soil-based metal silicate phosphor is activated for Eu represented by the composition formula (BaG.86, Sr0.13, Eu0.G1)3SiO5. When the obtained phosphor powder was subjected to X-ray diffraction measurement, it was found that no carbonate or other impurity phase was observed, and the phosphor powder was substantially single phase. Further, the fluorescence characteristics were measured. As a result, as shown in Fig. 2, it was found that there was a peak excitation excitation near 350 nm, and the luminescence system showed a peak at around 600 nm, which was confirmed to be orange luminescence. 100118260 25 201202394 Therefore, a Eu-activated alkaline earth metal silicate phosphor having a high luminance composition formula (Bax, Sr]-x-y, Euy) 3Si05 can be obtained. (Example 7) An Eu-activated alkaline earth metal silicate phosphor having a composition formula (Bax, Sq-x-y, Euy) 2Si04 was produced by the following procedure. [Step 1] As a metal element compound, weighed BaC03 (3N, manufactured by Kanto Chemical Co., Ltd.), SrC03 (3N 'made by Kanto Chemical Co., Ltd.), and Eu2〇3 (3N,

Furuchi化學股份有限公司製造),以於式(Bax,Srh_y,EUy)2Si〇4 中成為x = 0.69 ’ y = 0.08。於檸檬酸(98.0%,和光純藥工業股 份有限公司製造)水溶液中加入以使鋇、锶、銪之合計漢度 (以下’稱為金屬鹽(Sr + Eu)水溶液濃度)成為* m〇1/L而稱 量之BaC03、SrC〇3,於4〇t h、時,藉此獲得透明溶 液。又’將稱量之Eu(夠3·6Η2〇溶解於水中而獲得水溶 液0 繼而 wr玍矽化合物係相對於四曱氧基矽烷⑺] 耳),添加1,2-丙二醇(〇.4莫耳 . -面混合24小時以使液溫成為5代。二熱授細 莫耳),使液况主/、後添加鹽酸(〇.〇( 莫耳)使14 54C,與切財化合物Furuchi Chemical Co., Ltd.), in the formula (Bax, Srh_y, EUy) 2Si〇4 becomes x = 0.69 y = 0.08. It is added to an aqueous solution of citric acid (98.0%, manufactured by Wako Pure Chemical Industries Co., Ltd.) so that the total amount of lanthanum, cerium, and lanthanum (hereinafter referred to as the concentration of the aqueous solution of the metal salt (Sr + Eu) becomes * m〇1 The BaC03 and SrC〇3 weighed in /L, at 4 〇th, thereby obtaining a transparent solution. In addition, weighed Eu (3·6Η2〇 dissolved in water to obtain aqueous solution 0 and then wr玍矽 compound relative to tetradecyloxydecane (7)), and added 1,2-propanediol (〇.4mol) - Mixing the surface for 24 hours to make the liquid temperature 5 generations. The second heat is used to make the main solution, and then add hydrochloric acid (〇.〇 (mole) to make 14 54C, and the cutting compound

溶液、SrC03溶液人碰认— 口並與BaC 3办夜合併,於室溫下攪拌混合 得透明混合溶液。 川刀鐘’而The solution and the SrC03 solution were touched by a person and mixed with BaC 3 overnight, and mixed at room temperature to obtain a transparent mixed solution. Kawasaki clock

將如上所迷所製作之混合溶液裝入聚丙歸製 100118260 1 M 26 201202394 蓋子進行密封,於5(rc保持 凝膠具有,不分離為2層,'、時’而獲得透明凝膠。該 [步驟2] ^ 根據外觀為均勻之狀態。 將步驟1中所獲得之透 6. ^ 於乾燥機中,在12(TC保持 M、時,將凝膠中之溶劑除去 〒 為透明之_&amp;。 叫彳讀燥_。乾燥凝膠 [步驟3] 將步驟2中所獲得之乾燥 …後付之从破膠於瑪竭乳绰中壓碎,使用電 爐於大氣缞境中,在550。(:進杆^ , 士 T3小時之熱處理,取出並壓 =後’再:人於辑進行3小時之熱處理。再取出並壓碎後, ^於mGG_ 6何之场謝之減理 壓碎,而獲得預燒粉。 [步驟4] :步驟3中所獲得之預燒粉裝人鉬製容器中,使用嫣加執 電爐,於1200¾,以3小眛 n “、、 L “ 3小時1通人彻2 + 96%Ar混合氣 體一面進行熱處理,而獲得粉狀之螢光體粉末。 對所獲得之螢光體粉末進行χ射線繞射财,結果可知 未發現碳酸鹽或其他之雜質相,勞光體粉末° α 又’測定螢光特性之結果示於圖3。 '‘、、早相。 於圖3之螢光特性中,發現於37〇nm附近具有峰值之激 發吸收,發光係於529 nm附近顯示峰值,確認為綠色發光 獲得高亮度之組成式(Bax,Sri_y為)錢之如^驗土。 W0118260 27 201202394 類金屬矽酸鹽螢光體。 (比較例8) 除了將步驟3之大氣環境中之熱處理溫度設為13〇〇。〇, 步驟4之還原性氣體環境中之熱處理溫度設為13〇〇〇c以 外’以與實施例7相同之方式合成組成式(Bax,Sr^-x-y, Euy)2Si〇4之Eu賦活鹼土類金屬矽酸鹽螢光體。步驟4之 後’將試樣燒結變硬’為獲得粉末狀試樣而必須粉碎。評估 粉碎後之試樣之螢光特性,結果如圖3所示,可知係與實施 例7同樣地,發現於370 nm附近具有峰值之激發吸收,發 光係於529 nm附近顯示峰值,但相較於實施例7之試樣, 發光強度較差。 (比較例9) 除了將步驟3之大氣環境中之熱處理溫度設為10〇0〇C, 步驟4之還原性氣體環境中之熱處理溫度設為iooo^以 外’以與實施例7相同之方式合成組成式(Bax,Sq-x-y, Euy)2Si〇4之Eu賦活鹼土類金屬矽酸鹽螢光體。 評估試樣之螢光特性,結果如圖3所示,可知係與實施例 7同樣地,發現於370 nm附近具有峰值之激發吸收,發光 係於529 nm附近顯示峰值,但相較於實施例7之試樣’發 光強度較差許多® 如以上利用實施例及比較例所說明,根據本發明之組成式 (Sq-y,Euy)3Si05(其中,〇&lt;y&lt;〇.i)之Eu賦活勰矽酸鹽螢光 100118260 28 201202394 體之製造方法,可獲得具有自紫外線橫跨至藍色之廣範圍激 發吸收’且於585 nm附近具有發光帶之局亮度黃色螢光體。 進一步地’根據本發明之組成式(Bax,Sr卜x-y,Euy)3Si05 (其中’ 0&lt;χ&lt;1,〇&lt;y&lt;〇.l)之Eu賦活驗土類金屬石夕酸鹽 螢光體之製造方法,可獲得具有自紫外線橫跨至藍色之廣範 圍激發吸收,且於600 nm附近具有發光帶之高亮度橙色螢 光體。 -y,Euy)2Si04(其中,0 又,根據本發明之組成式(Bax,Sh-The mixed solution prepared as described above was placed in a polypropylene-made 100118260 1 M 26 201202394 lid to be sealed, and a clear gel was obtained at 5 (rc retaining gel, not separated into 2 layers, ', hour'. Step 2] ^ According to the appearance of uniformity. The permeation obtained in step 1 is 6. ^ in a dryer, and at 12 (TC is kept at M, the solvent in the gel is removed 〒 is transparent _&amp;彳 彳 燥 。 dry dry gel [Step 3] The dryness obtained in step 2 is then crushed from the broken gel in the mash, using an electric furnace in the atmosphere, at 550. :Into the rod ^, Shi T3 hour heat treatment, take out and press = after 're: people in the series for 3 hours of heat treatment. After taking out and crushing, ^ in the mGG_ 6 where the field of reduction and crushing, and Obtain the pre-calcined powder. [Step 4]: In the pre-burned powdered man-made molybdenum container obtained in step 3, use the electric heating furnace, at 12003⁄4, with 3 hours眛, “, L “3 hours 1 pass A 2 + 96% Ar mixed gas is heat-treated to obtain a powdery phosphor powder. The obtained phosphor powder is subjected to χ-ray winding. As a result of the experiment, it was found that no carbonate or other impurity phase was found, and the results of measuring the fluorescence characteristics of the work powder powder α α are shown in Fig. 3. '', early phase. In the fluorescence characteristics of Fig. 3, It was found that there was a peak excitation excitation near 37 〇 nm, and the luminescence system showed a peak near 529 nm, which was confirmed to be a green luminescence to obtain a high-luminance composition (Bax, Sri_y is) Qian Zhiru ^ soil test. W0118260 27 201202394 Acid Silide (Comparative Example 8) The heat treatment temperature in the atmosphere of Step 3 was set to 13 〇〇. 〇, the heat treatment temperature in the reducing gas atmosphere of Step 4 was set to be 13 〇〇〇c' An Eu-activated alkaline earth metal silicate phosphor of the composition formula (Bax, Sr^-xy, Euy) 2Si〇4 was synthesized in the same manner as in Example 7. After step 4, 'sintering the sample hardened' was obtained. The powdery sample was pulverized. The fluorescence characteristics of the sample after the pulverization were evaluated. As a result, as shown in Fig. 3, it was found that the excitation absorption at the peak of 370 nm was observed in the same manner as in Example 7, and the luminescence was obtained at 529. Peak is displayed near nm, but compared to Example 7 The sample showed poor luminescence intensity. (Comparative Example 9) The heat treatment temperature in the reducing gas atmosphere of the step 4 was set to iooo^ except that the heat treatment temperature in the atmospheric environment of the step 3 was set to 10 〇 0 〇 C. The Eu-activated alkaline earth metal silicate phosphor of the composition formula (Bax, Sq-xy, Euy) 2Si〇4 was synthesized in the same manner as in Example 7. The fluorescence characteristics of the sample were evaluated, and the results are shown in Fig. 3. In the same manner as in Example 7, it was found that there was a peak excitation excitation near 370 nm, and the luminescence showed a peak near 529 nm, but the sample 'light emission intensity was much worse than that of Example 7> as described above using the examples and As described in the comparative example, according to the manufacturing method of the composition of the present invention (Sq-y, Euy) 3Si05 (wherein 〇 &lt;y&lt;〇.i), Eu-activated phthalate fluorescent 100118260 28 201202394 can be obtained. A localized yellow phosphor having a broad range of excitation absorption from ultraviolet to blue and having a light-emitting band around 585 nm. Further, according to the composition formula of the present invention (Bax, Sr xy, Euy) 3Si05 (where ' 0&lt; χ &lt; 1, 〇 &lt; y &lt; y. l) Eu-activated soil-like metal fluorite fluorescence In the method for producing a body, a high-intensity orange phosphor having a wide range of excitation absorption from ultraviolet light to blue and having a light-emitting band around 600 nm can be obtained. -y, Euy) 2Si04 (where 0, in addition, the composition formula according to the present invention (Bax, Sh-

a X &lt;χ&lt;1 〇&lt;乂&lt;〇.1)之Eu賦活驗土類金屬石夕酸鹽榮光體之a X &lt;χ&lt;1 〇&lt;乂&lt;〇.1) Eu-enhanced soil-like metal-metal lithite glory

【圖式簡單說明】[Simple description of the map]

進行比較,亦將市售之YAG: 段例8及9之螢光光譜的圖,為 • Ce (先前例之光譜)一併顯示。 100118260 29For comparison, the commercially available YAG: Graphs of the fluorescence spectra of Examples 8 and 9 are also displayed together with • Ce (spectrum of the previous example). 100118260 29

Claims (1)

201202394 七、申請專利範圍: 1. 一種Eu賦活鹼土類金屬矽酸鹽螢光體之製造方法,其 奋自組成式(Sri-y,Euy)3Si05 (其中,〇&lt;y&lt;〇.i)、組成式(Β&amp;χ, Sr】 —x-y,Euy)3Si〇5 (其中,〇&lt;x&lt;;1,〇&lt;y&lt;〇1)、組成式(Β&amp; Sq-x-y, Euy)2Si〇4 (其中 ’ 〇&lt;χ&lt; 丄,〇&lt;y&lt;〇」)之群中選擇 之Eu賦活鹼土類金屬矽酸鹽螢光體的製造方法, 其特徵為’包括下述步驟1 : [步驟1] 製作作為構成金屬成分之锶、鋇、銪、矽之各元素原料各 自之水溶液,將混合所製作之上述水溶液之混合水溶液保持 在30〜100 c之液溫,藉此形成全金屬成分之總量均勻分散 之狀態之凝膠的步驟。 2. —種Eu賦活鹼土類金屬矽酸鹽螢光體之製造方法,其 係自組成式(Sri — y,Euy)3Si05(其中,〇&lt;y&lt;〇.i)、組成式(Sr! -y,Euy)3Si05(其中 ’ ocycoj) (Bax,Sr卜EUy)3Si〇以其 中’o&lt;x&lt;n’o&lt;y&lt;0·”、組成式(Bax,Sri_x_y,EUy)2Si〇4^ 中,〇&lt;X〈卜〇&lt;y&lt;〇.l)之群中選擇之肋賦活鹼土類金屬 矽酸鹽螢光體的製造方法, 其特徵為,包括下述步驟1至步驟4 : [步驟1] 製作作為構成金屬成分之鳃、鋇、銪、矽之各元素原料各 自之水溶液’將混合所製作之上述水溶液之混合水溶液保持 在30〜1〇〇 ◦之液溫,藉此形成全金屬成分之總量均勻分散 100118260 30 201202394 之狀態之凝膠的步驟; - [步驟2] 將經由步驟1所形成之上述凝膠予以乾燥而形成乾燥 物,並將所含有之溶劑除去的步驟; [步驟3] 對步驟2中之上述乾燥物於大氣環境中進行熱處理,將有 機物除去,而獲得預燒粉的步驟; [步驟4] 、由步驟3所減之上述賴粉於還祕氣體環境下 進打熱處理,而獲得螢光體粉末的步驟。 3.如申請專利範圍第1或2項之⑸賦活驗土類金屬石夕酸 鹽營光體之製造方法,其中,將上述步驟i中之上述混合水 溶液中之作為構成金屬成分_、鋇及狀濃度設為卜5.5 mol/L。 4. 如申請專利範圍第1或 疏妹, 乂 2項之Eu賦活鹼土類金屬矽® 鹽螢光體之製造方法,其中, 上返步驟1中之矽原料之水3 液係於四曱氧基矽烷中添加丨 他 ,2-丙一醇並加熱、攪拌、混&lt; 後,添加鹽酸而成之水溶性矽水溶液。 5. 如申請專利範圍第2項 光體之w Eu賦活驗土類金屬妙酸鹽, 广製w方法’其中’包括於上述步驟3之後,藉由八: 而自上述步驟3中所形成之預燒粉中除去咖㈣以^ 粗大粒子的步驟。 上. 100118260201202394 VII. Patent application scope: 1. A method for producing Eu-activated alkaline earth metal silicate phosphor, which is composed of Sri-y, Euy 3Si05 (where 〇&lt;y&lt;〇.i) , composition (Β &amp; χ, Sr) - xy, Euy) 3Si 〇 5 (where 〇 &lt; x &lt;; 1, 〇 &lt; y &lt; 〇 1), composition formula (Β &amp; Sq-xy, Euy) 2Si A method for producing an Eu-alkaline earth metal silicate phosphor selected from the group consisting of 〇4 (wherein 〇&lt;χ&lt; 丄, 〇&lt;y&lt;〇&gt;) is characterized by 'including the following step 1: [Step 1] An aqueous solution of each of the raw materials of the respective constituents of cerium, lanthanum, cerium, and lanthanum constituting the metal component is prepared, and the mixed aqueous solution of the aqueous solution prepared by mixing is maintained at a liquid temperature of 30 to 100 c, thereby forming an all-metal The step of gelling the state in which the total amount of the components is uniformly dispersed. 2. A method for producing Eu-activated alkaline earth metal silicate phosphor, which is a self-composition formula (Sri-y, Euy) 3Si05 (where 〇&lt;y&lt;〇.i), composition formula (Sr! -y,Euy)3Si05 (where 'ocycoj) (Bax,Srbu EUy)3Si〇 is where 'o&lt;x&lt;n'o&lt;y&lt;0·', composition formula (Bax,Sri_x_y,EUy)2Si〇4^ A method for producing a rib-derived alkaline earth metal silicate phosphor selected from the group consisting of 〇&lt;X<卜〇&lt;y&lt;〇.l), comprising the following steps 1 to 4: [Step 1] The aqueous solution of each of the raw materials of the respective constituents of ruthenium, osmium, iridium, and osmium, which constitute the metal component, is prepared, and the mixed aqueous solution of the aqueous solution prepared by mixing is maintained at a liquid temperature of 30 to 1 Torr, thereby forming a step of uniformly dispersing a gel of a state of 100118260 30 201202394 in a total amount of all metal components; - [Step 2] a step of drying the gel formed by the step 1 to form a dried product, and removing the solvent contained therein [Step 3] The above dried product in the step 2 is heat-treated in an atmosphere to remove the organic matter. And the step of obtaining the calcined powder; [Step 4], the step of obtaining the phosphor powder by the heat treatment of the above-mentioned Lai powder reduced by the step 3 in the refining gas environment. 3. If the patent application scope is 1 or (2) A method for producing a soil-grown metal-metal oxide body light body, wherein the concentration of the constituent metal in the mixed aqueous solution in the above step i is set to 5.5 mol/L 4. For the manufacturing method of Eu-activated alkaline earth metal strontium® salt phosphor of the second item of the patent application, or the second item, the water 3 liquid of the raw material in the step 1 is attached to the fourth layer. Adding oxetane and 2-propanol to oxydecane and heating, stirring, and mixing; then adding hydrochloric acid to form a water-soluble hydrazine aqueous solution. 5. Applying the ferrite of the light body of the second item of the patent scope The metalloprolate-like method, wherein the method comprises the step of removing the coffee (4) from the calcined powder formed in the above step 3 by the above-mentioned step 3, and removing the coarse particles.
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