201208849 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明係與一種壓合熱管之技術有關,尤指一種將圓管 狀熱管擠壓成扁狀、或經擠壓以埋入熱傳導座之製法。 [先前技術] . [0002] 按,一般圓管狀熱管在應用上,亦有將其管身擠壓成扁 狀以取代扁狀熱管。然而,就一般傳統的擠壓製程中, 由於模具必然為一平整面,故模具之平整面在對表面為 圓弧狀之熱管施壓時,係由點接觸逐漸變為面接觸,但 ^ 由於一開始的點接觸容易產生應力集中的問題,因而會 於熱管受擠壓的表面上形成向内凹入之凹部,導致熱管 被播壓成扁狀後,其表面所形成的凹部將影響與其它發 熱元件或散熱元件無法完整接觸。 [0003] 此外,以往熱管在與熱傳導座的結合上,係於熱傳導座 一表面上設有凹槽,再將圓管狀熱管以擠壓方式埋入凹 槽内,且熱管會因受擠壓而使其管身變形,以與凹槽產 Q 生迫緊效果而結合Λ但如是之手法亦會有上述的問題產 生,亦即熱管在受擠壓的表面上會形成所述凹部,而該 表面通常又須與熱傳導座之受熱面平齊,故亦有上述的 問題與缺失產生。 [0004] 有鑑於此,本發明人係為改善並解決上述之缺失,乃特 潛心研究並配合學理之運用,終於提出一種設計合理且 有效改善上述缺失之本發明。 【發明内容】 [0005] 本發明之主要目的,在於可提供一種擠壓熱管之製造方 099127492 表單編號Α0101 第3頁/共19頁 0992048306-0 201208849 法,其係利用熱管受熱後其内部會產生汽相變化,可於 擠壓時藉由汽化後的工作流體支撐熱管管體内部,以防 止凹部的形成,並能使熱管配合擠壓模具之表面而形成 對應的表面形狀者。 [0006] 為了達成上述之目的,本發明係提供一種擠壓熱管之製 造方法,其步驟包括: [0007] a)準備一内部封存有工作流體之熱管; [0008] b)使該熱管内部之工作流體產生汽相變化; [0009] c)對該熱管進行擠壓,以於該熱管上形成有所需的表面 形狀者; [0010] 藉此,即可利用熱管内部的工作流體,於產生汽相變化 時增加熱管内部之壓力,進而防止其受擠壓之表面產生 凹部,以達上述之目的。 【實施方式】 [0011] 為了使貴審查委員能更進一步瞭解本發明之特徵及技 術内容,請參閱以下有關本發明之詳細說明與附圖,然 而所附圖式僅提供參考與說明用,並非用來對本發明加 以限制者。 [0012] 請參閱第一圖,係為本發明之步驟流程圖。本發明係提 供一種擠壓熱管之製造方法,可以將圓管狀熱管擠壓成 扁狀、或將熱管經擠壓而埋入於熱傳導基座上;主要係 利用熱管内部的工作流體,於產生汽相變化時增加熱管 内部之壓力,進而防止其受擠壓之表面產生凹部,並能 使熱管配合擠壓模具之表面而形成對應的表面形狀者。 099127492 表單編號A0101 第4頁/共19頁 0992048306-0 201208849 [0013] 而在本發明第一實施例中,係用以將圓管狀熱管1擠壓成 扁狀者;請參閱第一圖之步驟S1,並配合第二圖所示: 首先’準備—内部封存有工作流體10之熱管1 ;而由於本 實施例係以圓管狀熱管1擠壓成扁狀為例,故該熱管1應 為圓管狀者。 [0014] 承上’再請參閱第一圖之步驟S2 ’並配合第三圖所示: 接著’使該熱管1内部之工作流體10產生汽相變化;意即 :令熱管1内原為液相 的工作流體10,經加熱而使其為汽 相之工作流體10,。其中,可使該熱管1内部之工作流體 10產生A相變化的手段,包括但镇限錢;對熱管1、或後 續欲用以擠壓該熱管丨的模具2進各g氣-•並加熱至 80〜200 t 。 ' j: |伊 j{ [0015] 最後’請參閱第一圖之步驟S3,並配合第四圖所示:對 亥,’、、e 1進行掩壓,以於該熱管〗上形成有所需的表面形 狀者,而對熱管1進行擠壓的手段,可準備一模具2,該 模具2包含-上模2〇與一下模21,且由於本實施例係將該 熱管1由圓管狀撥屋為扁狀,故上、下模具之播壓 面皆為一平面《對熱管1進行擠壓後,由於此時熱管1内 部的工作流體1〇已為汽相而充滿,故熱管1内部形成的 壓力可防止受擠壓時產生凹部,如此即可配合模具2的擠 壓面而形成對應的表面形狀者;以本實施例為例:由於 上、下模具20、21之擠壓面皆為一平面,故擠壓後之熱 W可於上、下處分別形成一平心而構成扁狀熱“者 (即如第五圖及第六圖所示)。 [0016]此外,本發明亦可將熱管經擠壓而埋入於熱傳導基座上 099127492 表單編號 Α0101 第 5 頁/共 19 頁 0992048306-0 201208849 ,猶如本發明之第二實施例;請參閱第一圖之步驟si, 並配合第七圖所示:首先,準備一所述熱管1、並再準備 一用以與該熱管1結合之熱傳導基座3,該熱傳導基座3具 有一受熱面30,於所述受熱面30上形成有一供熱管1平躺 置入的凹槽31,並可於該凹槽31内壁上塗抹導熱介質, 所述導熱介質係為導熱膏(圖略)。 [0017] 承上,再請參閱第一圖之步驟S2,並配合第八圖所示: 接著,同樣使該熱管1内部之工作流體10產生汽相變化, 使熱管1内原為液相的工作流體10,經加熱而使其為汽相 之工作流體10’ 。其中,被加熱者仍然可以是熱管1、或 是本實施例所提供的模具4、甚至是該熱傳導基座3,並 加熱至80〜200 °C 。 [0018] 最後,請參閱第一圖之步驟S3,並配合第九圖所示:對 該熱管1進行擠壓,以將該熱管1擠入凹槽31内,並於該 熱管1上形成有一與熱傳導基座3之受熱面30相平齊之壓 合面12,以形成所需的表面形狀者;其中, [0019] 所採用之模具4亦包含一上模40與一下模41,且下模具41 上設有一定位槽410,以供熱傳導基座3置入而定位,俾 便於進行擠壓製程。且由於本實施例對熱管1進行擠壓時 ,亦使熱管1内部的工作流體10’整於汽相狀態而充滿熱 管1内部,故擠壓後熱管1之壓合面12亦不會產生凹部, 適於應用在製作熱管散熱器方面(即如第十圖所示)。 [0020] 是以,藉由上述之構造組成,即可得到本發明擠壓熱管 之製造方法。 099127492 表單編號A0101 第6頁/共19頁 0992048306-0 201208849 [0021] 因此,M丄丄 藉由本發明擠壓熱管之製造方法,即可解決以往 狀熱S受擠屢所產生之凹部等問題,從而可使熱管 表面被擠髮成所需的表面形狀’尤其在需要提供平整面 的方面上可更具平整化之效果,進而能使熱管在直接與 、原相貼附時,藉由平整接觸面而增加熱傳導效果,以 發揮熱管應有的熱傳效能。 [0022]201208849 VI. Description of the Invention: [Technical Field of the Invention] [0001] The present invention relates to a technique for pressing a heat pipe, and more particularly to a method of extruding a circular tubular heat pipe into a flat shape or squeezing to embed a heat conduction seat. The method of production. [Prior Art] [0002] According to the general circular tubular heat pipe, the tube body is also extruded into a flat shape instead of the flat heat pipe. However, in the conventional extrusion process, since the mold is necessarily a flat surface, the flat surface of the mold gradually changes to a surface contact when the pressure is applied to the heat pipe having a circular arc shape, but The initial point contact is prone to the problem of stress concentration, and thus a concave portion that is recessed inwardly is formed on the surface of the heat pipe to be pressed, so that the concave portion formed on the surface of the heat pipe is to be infiltrated into a flat shape, and the concave portion formed on the surface thereof will affect other The heating element or the heat sink element cannot be in full contact. [0003] In addition, in the past, the heat pipe is provided with a groove on the surface of the heat conducting seat in combination with the heat conducting seat, and then the round tubular heat pipe is buried in the groove by extrusion, and the heat pipe is pressed. The tube body is deformed to be combined with the groove forming effect, but the above method also has the above problem, that is, the heat pipe forms the recess on the pressed surface, and the surface Usually it has to be flush with the heated surface of the heat transfer seat, so the above problems and defects are also generated. In view of the above, the present inventors have made an effort to improve and solve the above-mentioned shortcomings, and have devoted themselves to research and cooperation with the theory, and finally proposed a present invention which is reasonable in design and effective in improving the above-mentioned defects. SUMMARY OF THE INVENTION [0005] The main purpose of the present invention is to provide a manufacturer of extruded heat pipes 099127492 Form No. 101 0101 Page 3 / 19 pages 0992048306-0 201208849 method, which is generated after the heat pipe is heated The vapor phase change can support the inside of the heat pipe body by the vaporized working fluid during extrusion to prevent the formation of the concave portion, and can make the heat pipe cooperate with the surface of the extrusion die to form a corresponding surface shape. [0006] In order to achieve the above object, the present invention provides a method for manufacturing an extruded heat pipe, the steps of which include: [0007] a) preparing a heat pipe internally sealed with a working fluid; [0008] b) making the heat pipe internal The working fluid generates a vapor phase change; [0009] c) pressing the heat pipe to form a desired surface shape on the heat pipe; [0010] thereby, the working fluid inside the heat pipe can be utilized to generate When the vapor phase changes, the pressure inside the heat pipe is increased, thereby preventing the concave surface from being generated on the pressed surface to achieve the above purpose. [Embodiment] [0011] In order to enable the reviewing committee to further understand the features and technical contents of the present invention, please refer to the following detailed description of the present invention and the accompanying drawings. It is intended to limit the invention. [0012] Please refer to the first figure, which is a flow chart of the steps of the present invention. The invention provides a method for manufacturing an extruded heat pipe, which can extrude a circular tubular heat pipe into a flat shape or embed the heat pipe into a heat conducting base; mainly using a working fluid inside the heat pipe to generate steam When the phase changes, the pressure inside the heat pipe is increased, thereby preventing the concave surface from being generated on the pressed surface, and the heat pipe can be matched with the surface of the extrusion die to form a corresponding surface shape. 099127492 Form No. A0101 Page 4 / 19 pages 0992048306-0 201208849 [0013] In the first embodiment of the present invention, the round tubular heat pipe 1 is extruded into a flat shape; please refer to the steps of the first figure S1, and in conjunction with the second figure: First, 'preparation—the heat pipe 1 in which the working fluid 10 is sealed internally; and since the present embodiment is an example in which the circular tubular heat pipe 1 is extruded into a flat shape, the heat pipe 1 should be a circle. Tubular. [0014] In the above, please refer to step S2' of the first figure and cooperate with the third figure: then 'make the vapor change of the working fluid 10 inside the heat pipe 1; that is, the original heat medium 1 is liquid phase The working fluid 10 is heated to make it a vapor phase working fluid 10. Wherein, the working fluid 10 inside the heat pipe 1 can be made to change the phase A, including but the town is limited; and the heat pipe 1, or the mold 2 to be used for pressing the heat pipe 后续, is heated and heated. To 80~200 t. ' j: |伊j{ [0015] Finally 'please refer to step S3 of the first figure, and cooperate with the fourth figure: cover the sea, ', and e 1 to form a heat on the heat pipe The shape of the surface is required, and the means for pressing the heat pipe 1 can prepare a mold 2 including the upper mold 2 and the lower mold 21, and since the heat pipe 1 is circularly drawn in this embodiment The housing is flat, so the sowing surfaces of the upper and lower molds are all one plane. After the heat pipe 1 is squeezed, since the working fluid inside the heat pipe 1 is filled with the vapor phase, the heat pipe 1 is internally formed. The pressure can prevent the concave portion from being generated when being pressed, so that the pressing surface of the mold 2 can be matched to form a corresponding surface shape; in this embodiment, the pressing surfaces of the upper and lower molds 20 and 21 are a plane, so the heat W after extrusion can form a flat center at the upper and lower sides to form a flat heat "that is, as shown in the fifth and sixth figures." [0016] In addition, the present invention can also The heat pipe is squeezed and buried on the heat conduction base 099127492 Form No. 1010101 Page 5 of 19 0992048306-0 20120884 9 , as in the second embodiment of the present invention; please refer to step si of the first figure, and cooperate with the seventh figure: first, prepare a heat pipe 1 and prepare a heat conduction for combining with the heat pipe 1 The heat-conducting base 3 has a heat receiving surface 30, and a heat-receiving surface is formed on the heat-receiving surface 30, and a heat-conducting medium is coated on the inner wall of the groove 31. The heat transfer medium is a heat conductive paste (not shown). [0017] Referring again, referring to step S2 of the first figure, and matching with the eighth figure: Next, the working fluid 10 inside the heat pipe 1 is also generated. The phase change causes the working fluid 10, which is originally in the liquid phase in the heat pipe 1, to be heated to make it a vapor phase working fluid 10'. The heated person can still be the heat pipe 1, or the mold 4 provided in this embodiment. And even the heat conducting base 3, and heated to 80~200 ° C. [0018] Finally, please refer to step S3 of the first figure, and with the ninth figure: the heat pipe 1 is squeezed to The heat pipe 1 is extruded into the recess 31, and a heat conducting base is formed on the heat pipe 1. The heating surface 30 of the heating surface 30 is flush with the pressing surface 12 to form a desired surface shape; wherein, the mold 4 used also includes an upper mold 40 and a lower mold 41, and the lower mold 41 is provided. There is a positioning groove 410 for positioning the heat conducting base 3 to facilitate the extrusion process. Moreover, when the heat pipe 1 is squeezed in this embodiment, the working fluid 10' inside the heat pipe 1 is also integrated into the vapor phase. The state is filled with the inside of the heat pipe 1, so that the pressing surface 12 of the heat pipe 1 after extrusion does not generate a recess, which is suitable for use in the manufacture of the heat pipe radiator (i.e., as shown in Fig. 10). According to the above configuration, the method for producing the extruded heat pipe of the present invention can be obtained. 099127492 Form No. A0101 Page 6 / 19 pages 0992048306-0 201208849 [0021] Therefore, by the manufacturing method of the extruded heat pipe of the present invention, it is possible to solve the problem of the concave portion caused by the conventional heat S being squeezed. Therefore, the surface of the heat pipe can be extruded into a desired surface shape, which can be more flattened, in particular, in order to provide a flat surface, thereby enabling the heat pipe to be contacted by the flat surface when directly attached to the original phase. In addition, the heat transfer effect is increased to exert the heat transfer efficiency of the heat pipe. [0022]
[0023] 练上所述,本發明確可達到預期之使用目的,而解決習 知之缺失,又因極具新穎性及進步性,完全符合發明專 ”請要件’爰依專利法提出中請’敬請詳查並賜准本 案專利,以保障發呢表之權利。 惟以上所輕為本發明之錄可行實_,相此即拘 限=發明之專利範圍,故舉凡運用本發明說明書及圖式 内容所$之等效技術、手段等變化,均同理皆包含於本 發明之範圍内,合予陳明。 【圖式簡單說明】 [0024] 0 第一圖 係本發明之步驟流程圖β [0025] 第二圖 係本發明第一實施例之動作示意圖( [0026] 第三圖 係本發明第—實施例之動作示意圖( [0027] 第四圖 係本發明第一實施例之動作示意圖( [0028] 第五圖 係本發明第一實施例之成品外觀圖。 [0029] 第六圖 係第五圖之6-6斷面剖視圖。 [0030] 第七圖 係本發明第二實施例之動作示意圖( [0031] 第八圖 係本發明第二實施例之動作示意圖( 099127492 表單编號 Α0101 第7頁/共19頁 0992048306-0 201208849 [0032] 第九圖係本發明第二實施例之動作示意圖(三)。 [0033] 第十圖係本發明第二實施例之成品外觀圖。 【主要元件符號說明】 [0034] 敎管 1 [0035] 工作流體 10 [0036] 工作流體 10’ [0037] 平面 11 [0038] 壓合面 12 [0039] 模具 2 [0040] 上模 20 [0041] 下模 21 [0042] 熱傳導基座 3 [0043] 受熱面 30 [0044] 凹槽 31 [0045] 模具 4 [0046] 上模 40 [0047] 下模 41 [0048] 定位槽 410 099127492 表單編號A0101 第8頁/共19頁 0992048306-0[0023] In view of the above, the present invention can achieve the intended use purpose, and solve the lack of the conventional, and because of the novelty and the progressiveness, fully conforms to the invention special "requirements" in accordance with the patent law. Please check and grant the patent in this case to protect the right to issue the statement. However, the above is the feasibility of the invention. In this case, the scope of the invention is limited to the patent scope of the invention. The equivalent techniques, means, and the like of the content are all included in the scope of the present invention and are combined with Chen Ming. [Simplified description of the drawing] [0024] 0 The first figure is a flow chart of the steps of the present invention [0025] The second diagram is a schematic diagram of the operation of the first embodiment of the present invention. [0026] The third diagram is a schematic diagram of the operation of the first embodiment of the present invention. [0027] The fourth diagram is the operation of the first embodiment of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS [0028] The fifth drawing is a detailed view of the finished product of the first embodiment of the present invention. [0029] The sixth drawing is a sectional view taken along line 6-6 of the fifth drawing. [0030] The seventh drawing is a second embodiment of the present invention. Example of action ([0031] The eighth picture is the hair The operation diagram of the second embodiment (099127492, the form number Α 0101, the 7th page, the 19th page, the 0992048306-0, the ninth figure, the ninth figure is the operation diagram (3) of the second embodiment of the present invention. [0033] The drawing of the finished product of the second embodiment of the present invention. [Description of main component symbols] [0034] Working fluid 10 [0035] Working fluid 10 [0036] Working fluid 10' [0037] Plane 11 [0038] Pressing surface 12 Mold 2 [0040] Upper Die 20 [0041] Lower Die 21 [0042] Heat Conductive Base 3 [0043] Heated Surface 30 [0044] Groove 31 [0045] Mold 4 [0046] Upper Die 40 [0047] Lower die 41 [0048] Locating slot 410 099127492 Form number A0101 Page 8 of 19 0992048306-0