201132691 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種熱傳導性片材,詳細而言係關於可用 於電力電子技術之熱傳導性片材。 【先則技術】 近年來’於混成裝置、局亮度LED(light emitting diode,發光二極體)裝置、電磁感應加熱裝置等中,採用 藉由半導體元件轉換•控制電力之電力電子技術。於電力 電子技術中,為了將大電流轉換成熱等,而要求半導體元 件附近所配置之材料具有高散熱性(高熱傳導性)。 例如提出含有板狀氮化硼粉末及丙烯酸酯共聚合樹脂之 熱傳導片材(例如參照日本專利特開2麵_28嶋號公報)。 於曰本專利特開2〇08_280496號公報之熱傳導片材中, 氮化哪粉末係以其長軸方向(氮化爛粉末之與板厚正交之 沿著片材之厚度方向之方式配向,由此使熱傳導性 材之厚度方向的熱傳導性提高。 【發明内容】 向: = = :有根據用途及目的而要求與厚度* 曰本I他 向)的高熱傳導性之情況。此時, 專利特開20〇8_28〇496號公報之埶 硼粉末之長軸方向 …傳導片材中,氮化 神万向相對於面方向而正 該面方向之熱傳導性不充分之問題。 ®此存在 軟I熱傳導性片村就操作性之觀點而言亦要求優異之柔 J53628.doc 201132691 本發明之目的在於裎也 在於提供—種柔軟性及面方向之熱傳導性 優異之熱傳導性片材。 本發明之熱傳導性片权 特徵在於:其係含有板狀氮化 棚粒子者,且氮化硼粒 3有比例為35體積%以上,上 述熱傳導性片材之相對於展 4W/ v 、厚度方向之正交方向的熱導率為 4 W/m*K以上。 又’於本發明之孰傳实4 _ , L "導丨生片材中,較佳為上述氮化硼粒 子藉由先散射法測定之平均粒徑為2〇_上。 二於本發明之熱料性片材巾,較佳為於依據ns κ 驗你^ 1之圓筒形心軸法之耐f曲性試驗中,藉由下述試 Γ 行評料,未於上述熱料W材上觀察到斷 裂。 試驗條件201132691 VI. Description of the Invention: TECHNICAL FIELD OF THE INVENTION The present invention relates to a thermally conductive sheet, and more particularly to a thermally conductive sheet that can be used in power electronics. [Prior Art] In recent years, power electronics technology for converting and controlling electric power by semiconductor elements has been used in a hybrid device, a light emitting diode (LED) device, and an electromagnetic induction heating device. In power electronics, in order to convert a large current into heat or the like, a material disposed in the vicinity of a semiconductor element is required to have high heat dissipation (high thermal conductivity). For example, a heat conductive sheet containing a plate-like boron nitride powder and an acrylate copolymer resin is proposed (for example, see JP-A No. 2-28 No.). In the heat conduction sheet of the Japanese Patent Publication No. 2-28-280496, the powder is nitrided in such a manner that the direction of the nitriding is aligned in the direction of the thickness of the sheet orthogonal to the thickness of the nitrided powder. Thereby, the thermal conductivity in the thickness direction of the thermally conductive material is improved. [Explanation] To: = = : There is a case where high thermal conductivity is required depending on the use and purpose and the thickness * 曰 I. In the case of the long-axis direction of the boron powder in the conductive sheet, the thermal conductivity of the surface is not sufficient in the direction of the surface. ® This soft I heat-conducting piece is also required to be excellent in terms of operability. J53628.doc 201132691 The object of the present invention is to provide a heat conductive sheet excellent in thermal conductivity in the softness and surface direction. . The heat conductive film according to the present invention is characterized in that it contains plate-like nitride shed particles, and the ratio of the boron nitride particles 3 is 35 vol% or more, and the thermal conductive sheet is oriented to 4 W/v and the thickness direction. The thermal conductivity in the orthogonal direction is 4 W/m*K or more. Further, in the sheet of the present invention, it is preferred that the boron nitride particles have an average particle diameter of 2 Å as measured by the first scattering method. 2. The hot-material sheet towel of the present invention is preferably used in the f-resistance test of the cylindrical mandrel method according to ns κ test by the following test, which is not evaluated by the following test. A fracture was observed on the above-mentioned hot material W material. Test conditions
試驗裝置:型號I 心轴·直徑1 〇 mm 彎曲角度:90度以上 上述熱傳導性片材之厚度:0.3 mm 又,較佳為本發明之熱傳導性片材進而含有樹脂成分, 於樹脂成分中’依據JIS K 7233(泡黏度計法)之動黏度試 :(溫度Wt、溶劑:丁基卡必醇、固體成分濃 度· 40質量%)而測定的動黏度為〇 22”〇 4〜2 〇㈣〇 4 m2/s 〇 於本發明之熱傳導性片材中,柔軟性及與厚度方向正交 之面方向的熱傳導性優異。 153628.doc 201132691 熱傳導性優異 之 因此,作為操作性優異、並且面方向之 熱傳導性諸,可料錢散熱用途。 【實施方式】 本發明之熱傳導性片材含有氮化硼粒子。 _而言’熱傳導性片材含有氮化卵N)粒子作為必須 成匀,進而例如含有樹脂成分。 、 氮化鄉粒子形成為板狀(或鱗片狀),於熱傳導性片材 以朝特定方向(後述)配向之形態分散。 氮化硼粒子之長邊方向長度(相對於板之厚度方向之正 交方向的最大長度)之平均例如為卜⑽㈣較佳為3〜9〇 ㈣。又,氮化蝴粒子之長邊方向長度之平均宜為5 _ 上、較佳為师以上、尤佳為2〇叫以上、特佳為3〇叫 以上、最佳為40⑽以上,通常例如為100 μΓΠ以下、較佳 為90 μιη以下。 又,氮化硼粒子之厚度(板之厚度方向長度、即粒子之 邊方向長度)之平均例如為〇 J〜2〇叫較佳為〇 1〜1 5 μηι。 又,氛化蝴粒子之縱橫比(長邊方向長度/厚度)例如為 2〜1 0000、較佳為10〜5000。 並且,氮化硼粒子之藉由光散射法測定之平均粒徑例如 為5 μηι以上、較佳為1〇 μιη以上尤佳為心①以上、特佳 為30 μιη以上、最佳為4〇 μιη以上通常為⑽㈣以下。 再者’藉由光散射法測定之平均粒徑係藉由動態光散射 式粒度分佈測定裝置測定之體積平均粒徑。 153628.doc 201132691 若氮化硼粒子之藉由光散射法測定之平均粒徑不滿足上 述範圍,則有熱傳導性片材變脆,操作性降低之情形。 又,氮化硼粒子之體密度(JIS κ 5101、視密度)例如為 0.3〜1.5 g/cm3、較佳為 〇.5〜1.〇 g/cm3。 又,氮化硼粒子可使用市售品或將其進行加工之加工 品。作為氮化硼粒子之市售品,例如可列舉:日本邁圖高 新材料(Momentive Performance Materials japan)公司製造 之「PT」系列(例如「PT_U0」等)、昭和電工公司製造之 「SHOBNUHP」系列(例如「SHOBNUHP-1」等)等。 樹脂成分係可分散氮化硼粒子者、即分散氮化硼粒子之 分散介質(基質),例如可列舉熱硬化性樹脂成分、熱塑性 樹脂成分等樹脂成分。 作為熱硬化性樹脂成分,例如可列舉··環氧樹脂、熱硬 化性聚醯亞胺、酚樹脂、脲樹脂、三聚氰胺樹脂、不飽和 聚酯樹脂、鄰苯二甲酸二烯丙酯樹脂、聚矽氧樹脂、熱硬 化性胺酯樹脂等。 作為熱塑性樹脂成分,例如可列舉:聚烯烴(例如聚乙 烯、聚丙烯、乙烯-丙烯共聚物等)、丙烯酸系樹脂(例如聚 甲基丙烯酸甲酯等)、聚乙酸乙烯酯、乙烯_乙酸乙烯酯共 聚物、聚氣乙烯、聚笨乙烯、聚丙烯腈、聚醯胺(尼龍(註 冊商標))、聚碳酸酯、聚縮醛、聚對苯二曱酸乙二酯、聚 笨_、聚苯硫醚、聚硬、聚峻硬、聚醚醚酮、聚烯丙基 礙、熱塑性聚醯亞胺、熱塑性胺酯樹脂、聚胺基雙馬來醯 亞胺、聚醯胺醢亞胺、聚醚醯亞胺、雙馬來醯亞胺三畊樹 153628.doc ⑤ 201132691 脂、聚曱基戊稀、氟樹脂、、液晶聚合物、稀烴-乙稀醇共 聚物、離聚物、聚芳s旨、丙締腈·乙稀_笨6烯共聚物、丙 烯腈·丁二烯-苯乙烯共聚物、丙烯腈_苯乙烯共聚物等。 該等樹脂成分可單獨使用或併用2種以上。 樹脂成分中’作為熱硬化性樹脂成分’較佳為可列舉環 氧樹脂,作A熱塑性樹脂成分,較佳為可列舉聚稀烴。 環氧樹脂於常溫下為液態、半固態及固態之任一 態。 具體而言,作為環氧樹脂,可列舉:例如雙酚型環氧樹 脂(例如雙酚A型環氧樹脂、㈣F型環氧樹脂、冑酚§型環 氧樹脂、氫化雙齡A型環氧樹脂、二聚酸改性雙齡型環氧 樹脂等)、㈣清漆型環氧樹脂(例如苯紛_清漆型環氧 樹脂、甲㈣料漆型環氧樹脂、聯苯型環氧樹脂 ^型環氧樹脂、第型環氧樹脂(例如雙芳基g型環氧樹脂 專)、三苯基甲院型環氧樹脂(例如三經基苯基甲燒 樹脂荨)等芳香族系jg胃& 、氧树月曰,例如三環氧丙基異氰尿酸 西曰(二縮水甘油基里麝厉 /、鼠尿馱i曰)、乙内醯脲環氧樹脂等 %環氧樹脂,例如脂肪族系 乐衣軋树月曰、脂裱式環氧樹脂 (例如二環環型環氣樹脂等)、縮水甘㈣型環氧樹脂 水甘油胺型環氧樹脂等。 符 該等環氧樹脂可單獨使用或併用2種以上。 單列舉單獨使用半固態環氧樹脂,更佳為可列舉 早獨使用半固璩芸耒& - J牛 更具體而t4環氧樹腊。作為此種環氧樹脂, 、。°列舉半固態第型環氧樹脂。 153628.doc 201132691 又,較佳為可列舉液態環氧樹脂及固態環氧樹脂之组 合’更佳為可列舉液態芳香族系環氧樹脂及芳香族系固態 環氧樹脂之組合。作為此種組合,可列舉液態雙酚型環氧 樹脂及固態三苯基甲院型環氧樹脂之組合、液態雙酴型環 氧樹脂及固態雙酚型環氧樹脂之組合。 若為半固態環氧樹脂、或液態環氧樹脂及固態環氧樹脂 之組合,則可提高熱傳導性片材之階差追隨性(後述卜 又’環氧樹脂之環氧當量例如為1〇〇〜1〇〇〇 —iv、較 佳為刚〜700 g/eqiv.,軟化溫度(環球法)例如為_以下 (具體為20〜8〇。(:)、較佳為耽以下(具體為35〜7代)。 又,環氧樹脂於80。(:之溶融黏度例如為ι〇〜2〇刪 、較佳為5〇〜1〇_秦”於併用2種以上環氧樹脂 時,將作為該等之混合物的溶融黏度設定為上述範圍内。 又於併用2種以上環氧樹脂時,例如可併用常溫下為 固態之環氧樹脂、與常溫下為液態之環氧樹脂。又,於併 用2種以上環氧樹脂時,可併用軟化溫度例如為未達 45C、較佳為饥以下之第1環氧樹脂、及軟化溫度例如 為价以上、較佳為55t以上之第2環氧樹脂。藉此可將 樹脂成分(混合物)之動黏度(依據JIS κ咖、後述)設定為 所需範圍》 又’環氧樹脂中例如可含有硬化劑及硬化促進劑而製備 為環氧樹脂組合物。 μ硬化劑係藉由加熱可使環氧樹脂硬化之潛伏性硬化劑 (環氧樹脂硬化劑)’例如可列舉:嗦唾化合物、胺化合 153628.doc 201132691 、咪味淋化合 、腺化合物、 物、酸酐化合物、醯胺化合物、醯肼化合物 物等。又’除了上述外’亦可列舉酚化合物 聚硫化合物等。 可列舉:2-苯基咪唑、2•曱基咪 2苯基-4-曱基_5_羥基甲基咪唑 作為咪。坐化合物,例如 °坐、2-乙基-4-甲基咪嗤、 等》 作為胺化合物,可列舉:例如_ _ —胺、丙二胺、二乙三 胺、三乙四胺等聚胺、或咭黧 一 一 胺、-脖…… 物等,例如間苯二 胺一胺基一本基甲烷、二胺基二笨基碾等。 作為酸酐化合物,例如可列舉: ^ 甚* — 网本一甲酸酐、馬來酸 肝、四氮鄰苯二甲酸酐、六氣鄰笨二甲酸野、心甲 鄰本二甲酸酐、甲基耐地酸酐、 土 此社上 J尽四甲酸二酐、十二碳 烯基琥珀酸酐、二氣琥珀酸 _ 丁厌 菌酸酐等。 馱一酐、氣 作為醯胺化合物,例如可列舉 等 氛基二醯胺、聚酿胺 作為醢肼化合物’例如可列集.3 丄 』举.己二酸二醯肼等。 作為咪㈣化合物,例如可列舉:甲基、2·乙 基冬甲基味唾琳、乙基味唾琳、異丙基味唆嘛、24_二甲 基咪唑啉、苯基咪唑琳、+ _ , 喊、十烷基咪唾啉、十七烷基㈣ 琳、2 -本基-4 -曱基味唾琳等。 該等硬化劑可單獨使用或併用2種以上。 三-2,4,6_二 作為硬化劑,較佳為可列舉咪唑化合物。 作為硬化促進劑,可列舉:例如三乙二胺 153628.doc -9. 201132691 胺基甲基表酶等三級胺化合物,例如三苯基鱗、四苯 基鱗四苯基蝴酸鹽、四正丁基鱗_。,。_二乙基二硫料酸鹽 等鱗化合物,例如四級錄鹽化合物,例如有機金屬鹽化| 物’例如該等之衍生物等。該等硬化促進劑可單獨使用或 併用2種以上。 環氧樹脂組合物中硬化劑之調配比例係相對於環氧樹脂 100質量份’例如為0 5〜5〇質量份、較佳為卜1〇質量份, 硬化促進劑之調配比例例如為G1〜1G質量份、較佳為以〜5 質量份。 上述硬化劑及/或硬化促進劑視需要可藉由溶劑製備為 溶解及/或分散之溶劑溶液及/或溶劑分散液而使用。 作為溶劑,可列舉:例如丙嗣、甲基乙基_,例如 乙酸乙自旨等醋’例如N,N•二甲基甲醯胺等醢胺等有機溶劑 等。又’作為溶劑,亦可列舉:例如水,例如甲醇、乙 醇、丙醇、異丙醇等醇等水系溶劑。作為溶劑,較佳為可 列舉有機溶劑,更佳為可列舉酮。 作為聚稀烴,較佳為可列舉聚乙稀、乙稀_丙稀共聚 物。 /乍為聚乙烯’例如可列舉低密度聚乙烯、高密度聚乙烯 等。 作為乙稀丙烤共聚物’例如可列舉:乙稀及丙… 規共聚物、嵌段共聚物或接枝共聚物等。 、 該等聚烯烴可單獨使用或併用2種以上。 又’聚稀烴之重量平均分子量及/或數量平均分子量例 153628.docTest apparatus: Model I Mandrel · Diameter 1 〇 mm Bending angle: 90 degrees or more Thickness of the above-mentioned heat conductive sheet: 0.3 mm Further, it is preferable that the heat conductive sheet of the present invention further contains a resin component in the resin component The dynamic viscosity measured according to JIS K 7233 (bubble viscosity meter method): (temperature Wt, solvent: butyl carbitol, solid content concentration · 40% by mass) is 〇22"〇4~2 〇(4) 〇4 m2/s is excellent in thermal conductivity and thermal conductivity in the plane direction orthogonal to the thickness direction in the heat conductive sheet of the present invention. 153628.doc 201132691 Excellent in thermal conductivity, and excellent in workability and surface orientation The heat conductive sheet of the present invention contains a boron nitride particle. The heat conductive sheet contains a nitrided egg N particle as a necessity, and further, for example. The resin component is formed in a plate shape (or a scaly shape), and is dispersed in a direction in which a thermally conductive sheet is aligned in a specific direction (described later). The length of the boron nitride particles in the longitudinal direction ( The average of the maximum length in the direction orthogonal to the thickness direction of the sheet is, for example, preferably (b) (4), preferably 3 to 9 〇 (4). Further, the average length of the long-side direction of the nitriding butterfly particles is preferably 5 _, preferably Above the teacher, it is preferably 2 or more, more preferably 3 or more, and most preferably 40 (10) or more, and is usually, for example, 100 μΓΠ or less, preferably 90 μηη or less. Further, the thickness of the boron nitride particles (plate The average of the length in the thickness direction, that is, the length in the side direction of the particles is, for example, 〇J 2 to 2, preferably 〇1 to 1 5 μηι. Further, the aspect ratio (longitudinal length/thickness) of the condensed butterfly particles is, for example, 2 to 1 0000, preferably 10 to 5000. Further, the average particle diameter of the boron nitride particles measured by a light scattering method is, for example, 5 μη or more, preferably 1 μm or more, more preferably 1 or more. Preferably, it is 30 μmη or more, and most preferably 4 〇μηη or more is usually (10) (four) or less. Further, the average particle diameter measured by the light scattering method is a volume average particle diameter measured by a dynamic light scattering type particle size distribution measuring apparatus. .doc 201132691 If the boron nitride particles are used When the average particle diameter measured by the scattering method does not satisfy the above range, the thermally conductive sheet becomes brittle and the workability is lowered. Further, the bulk density (JIS κ 5101, apparent density) of the boron nitride particles is, for example, 0.3 to 1.5 g. Further, the product of the boron nitride particles may be a commercially available product or a processed product obtained by processing the boron nitride particles. For example, a commercially available product of boron nitride particles may, for example, be mentioned. : "PT" series (such as "PT_U0") manufactured by Momentive Performance Materials japan, and "SHOBNUHP" series (such as "SHOBNUHP-1") manufactured by Showa Denko. The resin component is a dispersion medium (matrix) in which boron nitride particles are dispersed, that is, a dispersion of boron nitride particles, and examples thereof include a resin component such as a thermosetting resin component and a thermoplastic resin component. Examples of the thermosetting resin component include an epoxy resin, a thermosetting polyimide, a phenol resin, a urea resin, a melamine resin, an unsaturated polyester resin, a diallyl phthalate resin, and a polycondensation. A silicone resin, a thermosetting amine resin, or the like. Examples of the thermoplastic resin component include polyolefin (for example, polyethylene, polypropylene, ethylene-propylene copolymer, etc.), acrylic resin (for example, polymethyl methacrylate), polyvinyl acetate, and ethylene-vinyl acetate. Ester copolymer, polyethylene, polystyrene, polyacrylonitrile, polyamine (nylon (registered trademark)), polycarbonate, polyacetal, polyethylene terephthalate, polystyrene, poly Phenylene sulfide, polyhard, polyhard, polyetheretherketone, polyallyl barrier, thermoplastic polyimine, thermoplastic amine ester resin, polyamine bismaleimide, polyamidimide, Polyether quinone imine, bismaleimide three tillage tree 153628.doc 5 201132691 Lipid, polydecyl pentylene, fluororesin, liquid crystal polymer, dilute hydrocarbon-ethylene alcohol copolymer, ionomer, poly Illustrative, acrylonitrile, ethylene styrene copolymer, acrylonitrile butadiene styrene copolymer, acrylonitrile styrene copolymer, and the like. These resin components may be used alone or in combination of two or more. In the resin component, 'as a thermosetting resin component' is preferably an epoxy resin, and it is preferably a thermoplastic resin component, and a polythene hydrocarbon is preferable. The epoxy resin is in any state of liquid state, semi-solid state and solid state at normal temperature. Specifically, examples of the epoxy resin include bisphenol type epoxy resins (for example, bisphenol A type epoxy resin, (four) F type epoxy resin, indophenol § type epoxy resin, and hydrogenated double age A type epoxy. Resin, dimer acid modified double age epoxy resin, etc.), (4) varnish type epoxy resin (such as benzene varnish type epoxy resin, A (four) paint type epoxy resin, biphenyl type epoxy resin type Epoxy resin, first-type epoxy resin (for example, bisaryl g-type epoxy resin), triphenyl-based epoxy resin (for example, tri-vinyl phenyl-resin resin), etc. ; Oxygen tree 曰, for example, trisepoxypropyl isocyanurate, bismuth (diglycidyl succinyl / rat urinary sputum i 曰), ethyl carbendazole epoxy resin, etc., such as fat A family of lacquers, a resin-based epoxy resin (for example, a bicyclic ring-type epoxy resin, etc.), a glycidyl (tetra) epoxy methacrylic amine-based epoxy resin, etc. Two or more types may be used alone or in combination. The semi-solid epoxy resin may be used alone, and it is more preferable to use the semi-solid & - J cattle is more specific and t4 epoxy tree wax. As such an epoxy resin, the semi-solid type epoxy resin is listed. 153628.doc 201132691 Also, preferred are liquid epoxy resin and solid state ring The combination of the oxygen resin is more preferably a combination of a liquid aromatic epoxy resin and an aromatic solid epoxy resin. Examples of such a combination include a liquid bisphenol type epoxy resin and a solid triphenyl group. Combination of epoxy resin, liquid bismuth epoxy resin and solid bisphenol epoxy resin. If it is a semi-solid epoxy resin, or a combination of liquid epoxy resin and solid epoxy resin, it can improve thermal conductivity. The step followability of the sheet (hereinafter, the epoxy equivalent of the epoxy resin is, for example, 1 〇〇 to 1 〇〇〇 iv, preferably just ~700 g/eqiv., softening temperature (ring and ball method), for example It is _ below (specifically 20~8〇. (:), preferably 耽 below (specifically 35~7 generation). Also, epoxy resin is 80. (: The melt viscosity is, for example, ι〇~2〇 , preferably 5〇~1〇_秦", when two or more kinds of epoxy resins are used in combination, In the case where two or more kinds of epoxy resins are used in combination, for example, an epoxy resin which is solid at normal temperature and an epoxy resin which is liquid at normal temperature can be used in combination. In the case of the above epoxy resin, the first epoxy resin having a softening temperature of, for example, less than 45 C, preferably not more than hunger, and a second epoxy resin having a softening temperature of, for example, a valence or more, preferably 55 t or more, may be used. In this case, the dynamic viscosity of the resin component (mixture) can be set to a desired range (in accordance with JIS KK, described later). The epoxy resin can be prepared, for example, by using a curing agent and a curing accelerator to prepare an epoxy resin composition. The hardener is a latent hardener (epoxy hardener) which hardens an epoxy resin by heating, for example, a sputum compound, an amine compound 153628.doc 201132691, a melamine compound, an gland compound, an object, An acid anhydride compound, a guanamine compound, a ruthenium compound or the like. Further, in addition to the above, a phenol compound polysulfide compound or the like can be also mentioned. For example, 2-phenylimidazole and 2·indolyl 2phenyl-4-mercapto-5-hydroxymethylimidazole are exemplified. The compound can be exemplified as an amine compound, for example, a polyamine such as __-amine, propylenediamine, diethylenetriamine or triethylenetetramine. Or an amine, a neck, etc., such as m-phenylenediamine-amine-based monomethane, diamine-based, stupid mill, and the like. Examples of the acid anhydride compound include: ^ * * - net-type monocarboxylic anhydride, maleic acid liver, tetrakis phthalic anhydride, hexa-n-benzoic acid, stearyl anhydride, methyl-resistant As the acid anhydride, the company has a tetracarboxylic acid dianhydride, a dodecenyl succinic anhydride, a dioxosuccinic acid, and an anthraquinone anhydride. The mercapto anhydride and the gas, as the guanamine compound, for example, an isomeric diamine or a polyamine can be used as the ruthenium compound, for example, a ruthenium adipic acid or the like. Examples of the compound of the (IV) compound include a methyl group, a 2-ethyl-ethyl-m-methyl-salt, an ethyl-salt, an isopropyl miso, a 24-dimethylimidazoline, a phenylimidazoline, and a _ , shouting, decamethyl imiline, heptadecyl (tetra) lin, 2 - keto-4 - fluorenyl salicin and so on. These hardeners may be used alone or in combination of two or more. Tris-2, 4, 6_ 2 As the curing agent, an imidazole compound is preferred. Examples of the hardening accelerator include, for example, triethylenediamine 153628.doc -9. 201132691 tertiary amine compounds such as aminomethyl-rezyme, such as triphenyl scale, tetraphenyl quaternary tetraphenyl acid salt, and tetra Orthobutyl scales _. ,. _Diethyldisulfide salt An scaly compound, such as a quaternary salt compound, for example, an organometallic salt, such as a derivative thereof. These hardening accelerators may be used alone or in combination of two or more. The blending ratio of the hardener in the epoxy resin composition is, for example, 0 5 to 5 parts by mass, preferably 1 part by mass, based on 100 parts by mass of the epoxy resin, and the ratio of the hardening accelerator is, for example, G1~ 1 g parts by mass, preferably 〜5 parts by mass. The above-mentioned curing agent and/or curing accelerator may be used as a solvent solution and/or a solvent dispersion which is dissolved and/or dispersed by a solvent, if necessary. The solvent may, for example, be an anthracene or a methyl ethyl group. For example, an organic solvent such as acetonide such as N,N-dimethylformamide or the like may be used. Further, as the solvent, for example, water, for example, an aqueous solvent such as an alcohol such as methanol, ethanol, propanol or isopropanol may be mentioned. The solvent is preferably an organic solvent, and more preferably a ketone. The polythene hydrocarbon is preferably a polyethylene or ethylene-propylene copolymer. The 乍 is a polyethylene, and examples thereof include low density polyethylene and high density polyethylene. Examples of the ethylene propylene-baked copolymer' include, for example, ethylene and propylene copolymers, block copolymers, and graft copolymers. These polyolefins may be used alone or in combination of two or more. Further, the weight average molecular weight and/or the number average molecular weight of the polycondensate are 153628.doc
-10 201132691 如為 1000〜10000。 又’聚烯烴可單獨使用或併用複數種。 樹脂成分中,較佳為可列舉熱硬化性樹脂成分,更佳為 可列舉環氧樹脂。 又,樹脂成分之藉由依據JIS κ 7233(泡黏度計法)之動 黏度試驗(溫度:25它±0.5。(:、溶劑:丁基卡必醇、樹脂成 分(固體成分)濃度:40質量%)測定的動黏度例如為 0.22Χ10·4〜2.00x10-4 m2/s、較佳為 〇 3χΐ〇-4〜ι 9χΐ〇-4 、 更佳為0.4X10·4〜l.8xl0-4 m2/s。又,亦可將上述動黏度設 定為例如 0.22X10·4 〜l.〇〇xl〇-4 m2/s、較佳為〇 3χΐ〇·4 〜〇 4 m2/s、更佳為 〇.4xl〇·4〜〇.8xi〇-4m2/s。 於樹脂成分之動黏度超過上述範圍時,存在無法對熱傳 導性片材賦予優異之柔軟性及階差追隨性(後述)之情況。 另一方面,於樹脂成分之動黏度不滿足上述範圍時,存在 無法使氮化硼粒子朝特定方向配向之情況。 再者,於依據JIS K 7233(泡黏度計法)之動黏度試驗 中,將樹脂成分樣品中泡之上升速度、與標準樣品(動黏 度為已知)中泡之上升速度進行比較’藉由判定上升速度 一致之標準樣品的動黏度為樹脂成分之動黏度,從而測定 樹脂成分之動黏度。 並且,於熱傳導性片材中,氮化硼粒子之體積基準之含 有比例(固體成分、即樹脂成分包含熱塑性樹脂成分時, 氮化硼粒子相對於熱塑性樹脂成分及氮化侧粒子之總體積 的體積百分率)為35體積%以上、較佳為6〇體積%以上、更 153628.doc 201132691 佳為75體積%以上,通常例如為95體積%以下較佳為9〇 體積%以下。 於氮化硼粒子之體積基準之含有比例不滿足上述範圍 時,無法使氮化硼粒子於熱傳導性片材中朝特定方向配 向。另一方面,於氮化硼粒子之體積基準之含有比例超過 上述範圍時,有熱傳導性片材變脆,操作性及階差追隨性 (後述)降低之情況。 又,相對於形成熱傳導性片材之各成分(氮化硼粒子及 樹脂成分)總量(固體成分總量)1〇〇質量份,氮化硼粒子之 質量基準之調配比例例如為4〇〜95質量份、較佳為65〜9〇質 量份,相對於形成熱傳導性片材之各成分總量1〇〇質量 份,樹脂成分之質量基準之調配比例例如為5〜6〇質量份、 較佳為10〜35質量份。再者,氮化硼粒子之相對於樹脂成 刀100質量伤之質量基準的調配比例例如為⑹〜丨9〇〇質量 份、較佳為185〜900質量份。 又,於併用2種環氧樹脂(第丨環氧樹脂及第2環氧樹脂) 時’第1環氧樹脂相對於第2環氧樹脂之質量比例(第i環氧 樹脂之質量/第2環氧樹脂之質量)可根據各環氧樹脂(第i環 氧樹脂及第2環氧樹脂)之軟化溫度等進行適當設定,例如 為 1/99〜99/1、較佳為 ι0/9〇〜9〇/1〇。 再者,樹脂成分中除了上述各成分(聚合物)外,例如還 可含有聚合物前驅物(例如包含募聚物之低分子量聚合物 等)、及/或單體》 圖1係表不本發明之熱傳導性片材之一實施形態的立髋 153628.doc •12· ⑤. 201132691 明之熱傳導性片材之一 繼而’參照圖1及圖2對製造本發 實施形態的方法進行說明。 於該方法中,首先藉由上述調配比例來調配上述各成 分’並進行攪拌混合,藉此製備混合物。 於授拌混合中,為了高效地混合各成分,例如可將溶劑 與上述各成分一起調配、或例如藉由加熱使樹脂成分(較 佳為熱塑性樹脂成分)炼融。 作為溶劑,可列舉與上述相同之有機溶劑。又,於將匕 述硬化劑及/或硬化促進劑製備為溶劑溶液及/或溶劑分散 液時,於㈣混合時可不追加溶劑,而直接供給溶劑溶液 及/或溶劑分散液之溶劑作為用㈣拌混合的混合溶劑。 或於攪拌混合時亦可進一步追加溶劑作為混合溶劑。 使用溶劑進行㈣混合時’於㈣混合後將溶劑去除。 為了去除溶劑,例如於室溫下放置卜48小時,或例如於 二〜刚t下加熱0.5〜3小時,或例如於請^心之減壓 i兄下、於20〜60°C下加熱〇·5〜3小時。 於猎由加熱使樹脂成分(較佳為熱塑性樹脂成分)炫融 時’加熱溫度例如為樹脂成分之軟化溫度附近或超過其之 溫度,具體為40〜15〇°C、較佳為70〜14(TC。 繼而’於該方法中,冑所得之混合物it行熱壓。 〃體如圖2(a)所不般,將混合物例如視需要經由2片脫模 膜4進仃熱壓’藉此獲得壓製片材以。熱壓之條件係溫度 153628.doc 201132691 例如為50〜15〇°C、較佳為60〜140t,壓力例如為〗〜1〇〇 MPa較佳為5〜50 MPa ’時間例如為〇. 1〜1 〇〇分鐘、較佳 為1〜30分鐘。 更佳為將混合物進行真空熱壓。真空熱壓之真空度例如 為1〜100 Pa、較佳為5〜5〇 Pa,溫度、壓力及時間與上述熱 麼之溫度、屋力及時間相同。 熱壓之溫度、壓力及/或時間為上述範圍外時,存在無 法將熱傳導性片材丨之空隙率p(後述)調整為所需值之情 況。 藉由熱壓而獲得之壓製片材1A之厚度例如為504 〇〇〇 、較佳為 10〇〜8〇〇 μιη。 繼而,於該方法中,如圖2(b)所示般,將壓製片材以分 割1複數個(例如4個),而獲得分割片#1B(分割步驟)。於 壓製片材1A之分割中,以朝厚度方向投影時分割成複數個 之方式’將壓製片材!八沿著其厚度方向切割。再者,壓製 片材1A係以各分割片材汨朝厚度方向投影時成為相同形 狀之方式進行切割。 於D亥方法中,如圖2(c)所示般,將各分割片材1B 於厚度方向積層’而獲得積層片材1C(積層步驟)。 "後’於*亥方*中’如圖2(a)所示般,將積層片材ic進 行熱壓(較佳為真空熱壓)(熱壓步驟熱壓之條件與上述 混合物之熱壓之條件相同。 材1 C之厚度例如為1 mm以下、較4 〇·8 mm以下,诵赍. 通常例如為0.05 mm以上、較佳為(U m 153628.doc 201132691 然後’於熱傳導性片材1中,為使氮化硼粒子2於樹脂成 为3中朝特定方向有效地配向,而反覆實施上述分割步驟 (圖2(b))、積層步驟(圖2(c))及熱壓步驟(圖之一系列 步驟°重複次數並無特別限定,可根據氮化硼粒子之填充 狀態進行適當設定,例如為!〜!〇次、較佳為2〜7次。 藉此可獲得熱傳導性片材1。 所得熱傳導性片材1之厚度例如為丨mm以下、較佳為〇 8 mm以下,通常例如為〇 〇5 mm以上、較佳為〇」爪瓜以上。 又,熱傳導性片材1中之氮化硼粒子之體積基準的含有 比例(固體成分、即氮化硼粒子相對於樹脂成分及氮化硼 粒子之總體積的體積百分率)如上所述般,為35體積D/❶以上 (較佳為60體積%以上、更佳為75體積%以上),通常為% 體積%以下(較佳為90體積❶/。以下)。 於氮化硼粒子之含有比例不滿足上述範圍時,存在法使 氮化硼粒子於熱傳導性片材中朝特定方向調配。 又,於樹脂成分3為熱硬化性樹脂成分時,藉由在上述 熱壓步驟(圖2(a))後,使未硬化(或半硬化(B階狀態))之熱 傳導性片材1進行熱硬化,而製作硬化後之熱傳導性片材 1 〇 使熱傳導性片材!熱硬化時’可使用上述熱壓機或乾燥 機。較佳為使用乾燥機。該熱硬化之條件係溫度例如為 60〜250°C、較佳為80〜200eC。使用熱壓機時,壓力例如為 100 MPa以下、較佳為5〇 MPa以下。 153628.doc •15· 201132691 並且,如此而得之熱傳導性片材1中,如圖1及其部分放 大示意圖所示般’氮化硼粒子2之長邊方向LD沿著與熱傳 導性片材1之厚度方向TD交叉(正交)的面方向Sd而配向。 又,氮化硼粒子2之長邊方向LD與熱傳導性片材1之面 方向SD所成角度的算術平均(氮化硼粒子2相對於熱傳導性 片材1之配向角度α)例如為25度以下、較佳為20度以下, 通常為0度以上》 再者,氮化硼粒子2相對於熱傳導性片材1之配向角度α 係以如下方式算出··藉由剖面拋光儀(cp,Cross Secti〇n Polisher)將熱傳導性片材1沿著厚度方向進行切割加工, 對由此出現的剖面利用掃描型電子顯微鏡(SEm)以可觀察 200個以上氮化硼粒子2之視野的倍率拍攝照片,根據所得 SEM照片取得氮化硼粒子2之長邊方向ld相對於熱傳導性 片材1之面方向SD(與厚度方向TD正交之方向)的傾斜角α, 以其平均值之形式算出。 藉此,熱傳導性片材1之面方向SD之熱導率為4 w/m.K 以上、較佳為5 W/m.K以上、更佳為10 w/m,K以上、尤佳 為15 W/m.K以上、特佳為25 w/m.K以上,通常為2〇〇 W/m*K以下。 又,至於熱傳導性片材1之面方向3]〇之熱導率,於樹脂 成分3為熱硬化性樹脂成分時,於熱硬化前後實質上相 同0 若熱傳導性片材丨之面方向犯之熱導率不滿足上述範 圍’則有因面方向SD之熱傳導性不充分,而無法用於要求 153628.doc 201132691 此種面方向SD之熱傳導性的散熱用途之情況。 再者’熱傳導性片材1之面方向SD之熱導率藉由脈衝加 熱法進行測定。脈衝加熱法係使用氙閃光分析儀「LFA-447型」(NETZSCH公司製造)。 又’熱傳導性片材1之厚度方向TD之熱導率例如為 〇·5〜15 W/m,K、較佳為 i~i〇 w/m.K。 再者’熱傳導性片材1之厚度方向TD之熱導率藉由脈衝 加熱法、雷射閃光法或 TWA(Temperature Wave Analysis, 溫度波形分析)法進行測定。脈衝加熱法係使用與上述相 同者’雷射閃光法係使用「TC-9000」(ULVAC-RIKO公司 製 is·)’ TWA法係使用「ai-phase mobile」(ai-Phase公司製 造)。 藉此,熱傳導性片材丨之面方向SD之熱導率相對於熱傳 導性片材1之厚度方向TD之熱導率之比(面方向SD之熱導 率/厚度方向TD之熱導率)例如為ι5以上、較佳為3以上、 更佳為4以上’通常為2〇以下。 又,於熱傳導性片材1中,雖然未於圖丨中進行圖示,但 例如可形成有空隙(間隙)。 熱傳導性片材1中空隙之比例、即空隙率p可藉由氮化硼 . 粒子2之含有比例(體積基準)、進而氮化硼粒子2及樹脂成 分3之混合物之熱壓(圖2(a))的溫度、壓力及/或時間來調 整’具體而言’藉由將上述熱壓(圖2(a))之溫度、壓力及/ 或時間設定為上述範圍内而進行調整。 熱傳導性片中之空隙率p例如為3〇體積%以下、較佳 153628.doc 201132691 為1〇體積%以下。 上述空隙率P藉由以下方式進行測定:例如首先藉由剖 面拋光儀(CP)將熱傳導性片材i沿著厚度方向進行切割加 工,對由此出現之剖面藉由掃描型電子顯微鏡(SEM)以 倍進行觀察而獲得像,根據所得之像對空隙部分與其以外 之部分進行二值化處理,繼而算出空隙部分相對於熱傳導 性片材1整個剖面積之面積比。 再者,於熱傳導性片材1中,硬化後之空隙率P2相對於 硬化前之空隙率P1,例如為100%以下、較佳為5〇%以下。 於空隙率P(P1)之測定中’於樹脂成分3為熱硬化性樹脂 成分時’可使用熱硬化前之熱傳導性片材1。 若熱傳導性片材1之空隙率P為上述範圍内,則可提高熱 傳導性片材1之階差追隨性(後述)。 又’熱傳導性片材1於依據jIS K 5600-5-1之圓筒形心軸 法之耐彎曲性試驗中,藉由下述試驗條件進行評價時,例 如未觀察到斷裂。 試驗條件 試驗裝置:型號I 心轴:直徑10 mm 彎曲角度:90度以上 熱傳導性片材1之厚度:0.3 mm 再者’將型號I之試驗裝置之立體圖示於圖9及圖10,以 下對型號I之試驗裝置進行說明。 於圖9及圖10中,型號I之試驗裝置1〇異備:第1平板 153628.doc 201132691 11、與第1平板11並列配置之第2平板12、為使第1平板u 及第2平板12相對轉動而設置之心轴(旋轉抽)丨3。 第1平板11形成為大致矩形平板狀。又,於第1平板之 一端部(自由端部)設置有止動部14。止動部14係於第2平板 12之表面以沿著第2平板12之一端部延伸之方式形成。 第2平板12形成大致矩形平板狀,以其1邊與第1平板】^ 之1邊(與設置有止動部14之一端部相對側之另一端部(基端 部)之1邊)鄰接之方式進行配置。 心轴13係以沿著相互鄰接之第丨平板丨丨及第2平板12之ι 邊延伸之方式形成。 該型號I之試驗裝置1 〇如圖9所示般,於開始耐彎曲性試 驗前,第1平板11之表面與第2平板12之表面形成為同一平 面。 並且,於實施耐彎曲性試驗時,將熱傳導性片材1載置 於第1平板11之表面與第2平板12之表面。再者,將熱傳導 性片材1以其1邊與止動部14抵接之方式載置。 繼而如圖10所示般,使第1平板11及第2平板12相對轉 動具體而s,使第1平板11之自由端部與第2平板12之自 由端部以心轴13為中心僅轉動特定之角度。詳細而言,使 第1平板11及第2平板12以其等之自由端部之表面接近(對 向)之方式轉動。 藉此,熱傳導性片材丨一面追隨第丨平板u及第2平板12 之轉動,—面以心軸13為中心進行彎曲。 較佳為,熱傳導性片材1於上述試驗條件中,即便將彎 153628.doc -19- 201132691 曲角度设定為1 80度,亦未觀察到斷裂。 於以上述彎曲角度所進行之 忒驗中於熱傳導性 片材1上觀察到斷裂時,存在無 異之柔軟性之情況。 I,、傳導陡片材丄賦予優 =於耐彎曲性試驗中,於樹脂成分3為熱硬化性樹 月曰成为時,可使用熱硬化前之熱傳導性片材^。 變二:!傳導性片材1於依據JIS κ 7171_年)的三點 ° ’藉由下述試驗條件進行評價時,例如未觀察 到斷裂。 』木覜祭 试驗條件 s式驗片:尺寸20mmxl5mm 支點間距離:5 mm 試驗速度:20mm/min(壓頭之下壓速度) 彎曲角度:120度 評價方法:目視觀察藉由上述試驗條件進行試驗時之試 驗片令央部有無龜裂等斷裂。 匕再者,於三點’曲試驗中’於樹脂成分3為熱硬化性樹 脂成分時,可使用熱硬化前之熱傳導性片材】。 因此’該熱傳導性片…由於在上述三曲試驗中未 觀察到斷裂’因此階差追隨性優異。再者,所謂階差追隨 性,係指將熱傳導性片材丨設置於具有階差之設置對象上 時,以沿著該階差密接之方式進行追隨的特性。 又’於熱傳導性片材!上可附著例如文字、符號等標 記。即熱傳導性片材i之標記附著性優異。所謂標記附著 153628.doc ⑤ -20· 201132691 Ί± , ^ 特性。°使上述標記確實地附著於熱傳導性片材1上之 標記呈+ 如 5可藉由印刷、或刻印等而附著(塗佈、固 疋或固著)於熱傳導性片上。 乍為印刷’例如可列舉:喷墨印刷、凸版印刷、凹版印 刷、雷射印刷等。 运 藉由噴墨印刷、凸版印刷或凹版印刷將標記進行 時例如可將用以提高標記之固定性的油墨固定層設 置於熱傳導性片材1之表面(印刷側面)。 藉由雷射印刷將標記進行印刷時,例如可將用以提 同粒5己之固定性的碳粉固定層設置於熱傳導性片材1之表 面(印刷側面)。 作為刻印’例如可列舉雷射刻印、打刻等。 又,熱傳導性片材1之體積電阻R例如為lxi〇w 上、較佳為lxl〇12 Q.cm以上,通常為1χ1〇2。以下。 熱傳導性片材1之體積電阻R係依據JIS K 6911(熱硬化性 塑膠一般試驗方法、2006年版)而測定。 熱傳導性片材1之體積電阻r不滿足上述範圍時,存在無 法防止後述電子元件間之短路之情況。 再者,於熱傳導性片材丨中,於樹脂成分3為熱硬化性樹 脂成分時,體積電阻R係硬化後之熱傳導性片材1之值。 又,熱傳導性片材1之依據JIS C 2110(2010年版)而測定 之絕緣破壞電壓例如為1 0 kV/mm以上。於熱傳導性片材1 之絕緣破壞電壓不滿足10 kV/mm時,存在無法確保優異耐-10 201132691 For example, 1000~10000. Further, the polyolefin may be used singly or in combination of plural kinds. Among the resin components, a thermosetting resin component is preferable, and an epoxy resin is more preferable. Further, the resin component was subjected to a dynamic viscosity test according to JIS κ 7233 (bubble viscosity meter method) (temperature: 25 it ± 0.5. (:, solvent: butyl carbitol, resin component (solid content) concentration: 40 mass %) The measured dynamic viscosity is, for example, 0.22Χ10·4~2.00x10-4 m2/s, preferably 〇3χΐ〇-4~ι 9χΐ〇-4, more preferably 0.4X10·4~l.8xl0-4 m2 Further, the dynamic viscosity may be set to, for example, 0.22×10·4 〜1.〇〇xl〇-4 m2/s, preferably 〇3χΐ〇·4 〇4 m2/s, more preferably 〇 .4xl〇·4~〇.8xi〇-4m2/s. When the dynamic viscosity of the resin component exceeds the above range, excellent flexibility and step followability (described later) may not be imparted to the thermally conductive sheet. On the other hand, when the dynamic viscosity of the resin component does not satisfy the above range, the boron nitride particles may not be aligned in a specific direction. Further, in the dynamic viscosity test according to JIS K 7233 (bubble viscosity meter method), The rate of rise of the bubble in the resin component sample is compared with the rate of rise of the bubble in the standard sample (the known dynamic viscosity is known) The dynamic viscosity of the standard sample having the same speed is the dynamic viscosity of the resin component, and the dynamic viscosity of the resin component is measured. Further, in the heat conductive sheet, the volume ratio of the boron nitride particles is based on the solid content, that is, the resin component is contained. In the case of the thermoplastic resin component, the volume fraction of the boron nitride particles to the total volume of the thermoplastic resin component and the nitride side particles is 35 vol% or more, preferably 6% by volume or more, more preferably 153628.doc 201132691 is preferably 75 vol. % or more, for example, it is preferably 95% by volume or less, preferably 9% by volume or less. When the content ratio of the volume basis of the boron nitride particles does not satisfy the above range, the boron nitride particles cannot be made specific to the thermally conductive sheet. On the other hand, when the content ratio of the volume basis of the boron nitride particles exceeds the above range, the thermally conductive sheet becomes brittle, and the workability and the step followability (described later) are lowered. The total amount of each component (boron nitride particles and resin component) of the heat conductive sheet (total amount of solid components) 1 part by mass, boron nitride The blending ratio of the mass basis is, for example, 4 to 95 parts by mass, preferably 65 to 9 parts by mass, based on 1 part by mass of the total amount of each component forming the thermally conductive sheet, and the mass of the resin component. The blending ratio is, for example, 5 to 6 parts by mass, preferably 10 to 35 parts by mass. Further, the blending ratio of the boron nitride particles to the mass basis of the resin-forming 100-mass damage is, for example, (6) to 丨9〇〇. The mass portion is preferably 185 to 900 parts by mass. When the two types of epoxy resins (the second epoxy resin and the second epoxy resin) are used in combination, the quality of the first epoxy resin relative to the second epoxy resin The ratio (the mass of the i-th epoxy resin / the mass of the second epoxy resin) can be appropriately set according to the softening temperature of each epoxy resin (the i-th epoxy resin and the second epoxy resin), for example, 1/99. ~99/1, preferably ι0/9〇~9〇/1〇. Further, in addition to the above respective components (polymers), the resin component may further contain, for example, a polymer precursor (for example, a low molecular weight polymer containing a polymerizable polymer, etc.) and/or a monomer. One of the thermally conductive sheets of the invention is a standing hip 153628.doc • 12· 5. 201132691 One of the thermally conductive sheets of the present invention will be described with reference to Figs. 1 and 2 for the production of the method of the present embodiment. In this method, the above components are first formulated by the above-mentioned blending ratio and stirred and mixed, whereby a mixture is prepared. In the mixing and mixing, in order to efficiently mix the components, for example, a solvent may be blended with each of the above components, or a resin component (preferably a thermoplastic resin component) may be fused, for example, by heating. The solvent is the same as the above-mentioned organic solvent. Further, when the curing agent and/or the curing accelerator are prepared as a solvent solution and/or a solvent dispersion, the solvent may be directly supplied to the solvent solution and/or the solvent dispersion without adding a solvent during the (4) mixing. Mix the mixed solvent. Alternatively, a solvent may be further added as a mixed solvent when stirring and mixing. When the solvent is used for (4) mixing, the solvent is removed after (4) mixing. In order to remove the solvent, for example, it is left at room temperature for 48 hours, or for example, heated at 2 to 2 hours for 0.5 to 3 hours, or for example, under the decompression of the heart, heated at 20 to 60 ° C. · 5 to 3 hours. When the resin component (preferably a thermoplastic resin component) is melted by heating, the heating temperature is, for example, near or above the softening temperature of the resin component, specifically 40 to 15 ° C, preferably 70 to 14 (TC. Then 'in this method, the mixture obtained by hydrazine is hot pressed. The steroid is not as shown in Fig. 2(a), and the mixture is subjected to hot pressing through, for example, two release films 4 as needed. The pressed sheet is obtained. The condition of hot pressing is 153628.doc 201132691, for example, 50 to 15 ° C, preferably 60 to 140 t, and the pressure is, for example, 〜1 〇〇 MPa, preferably 5 to 50 MPa 'time. For example, it is 1 to 1 minute, preferably 1 to 30 minutes. More preferably, the mixture is subjected to vacuum hot pressing. The vacuum degree of vacuum hot pressing is, for example, 1 to 100 Pa, preferably 5 to 5 Å Pa. The temperature, the pressure, and the time are the same as the temperature, the house force, and the time of the heat. When the temperature, pressure, and/or time of the hot press are outside the above range, there is a void ratio p (which will be described later) in which the thermally conductive sheet cannot be twisted. The case of adjusting to a desired value. The thickness of the pressed sheet 1A obtained by hot pressing, for example 504 〇〇〇, preferably 10 〇 to 8 〇〇 μιη. Then, in the method, as shown in Fig. 2(b), the pressed sheet is divided into a plurality of (for example, four), thereby obtaining Split sheet #1B (dividing step). In the division of the pressed sheet 1A, the pressed sheet is cut in a plurality of directions in a manner of being divided into a plurality in the thickness direction. Further, the pressed sheet is pressed. 1A is cut so as to have the same shape when the divided sheets are projected in the thickness direction. In the D Hai method, as shown in FIG. 2(c), each divided sheet 1B is laminated in the thickness direction to obtain Laminated sheet 1C (layering step). "After 'in *Haifang*', as shown in Fig. 2(a), the laminated sheet ic is subjected to hot pressing (preferably vacuum hot pressing) (hot pressing step) The conditions of the hot pressing are the same as those of the above-mentioned mixture. The thickness of the material 1 C is, for example, 1 mm or less, less than 4 〇·8 mm, 诵赍. Usually, for example, 0.05 mm or more, preferably (U m 153628 .doc 201132691 Then, in the thermally conductive sheet 1, in order to make the boron nitride particles 2 effective in a specific direction in the resin 3 The above-described dividing step (Fig. 2(b)), the laminating step (Fig. 2(c)), and the hot pressing step are repeated, and the number of repetitions of the series of steps is not particularly limited, and may be based on boron nitride particles. The filling state is appropriately set, for example, ~~! times, preferably 2 to 7 times. Thereby, the thermally conductive sheet 1 can be obtained. The thickness of the obtained thermally conductive sheet 1 is, for example, 丨mm or less, preferably 〇. In the case of 8 mm or less, it is usually 〇〇5 mm or more, preferably 〇"", and the volume ratio of the boron nitride particles in the thermally conductive sheet 1 (solid content, that is, boron nitride particles). The volume percentage of the total volume of the resin component and the boron nitride particles is 35 volume D / ❶ or more (preferably 60 vol% or more, more preferably 75 vol% or more), usually % volume, as described above. Below % (preferably 90 volume ❶ /. the following). When the content ratio of the boron nitride particles does not satisfy the above range, there is a method in which the boron nitride particles are blended in a specific direction in the thermally conductive sheet. Further, when the resin component 3 is a thermosetting resin component, the uncured (or semi-cured (B-stage)) thermally conductive sheet 1 is subjected to the hot pressing step (Fig. 2 (a)). Thermal hardening, and the heat-conductive sheet 1 after hardening is produced. The heat conductive sheet is used. When the heat is hardened, the above-mentioned hot press or dryer can be used. It is preferred to use a dryer. The temperature hardening conditions are, for example, 60 to 250 ° C, preferably 80 to 200 eC. When a hot press is used, the pressure is, for example, 100 MPa or less, preferably 5 MPa or less. 153628.doc •15· 201132691 Further, in the thermally conductive sheet 1 thus obtained, as shown in FIG. 1 and a partial enlarged view thereof, the long-side direction LD of the boron nitride particles 2 is along with the thermally conductive sheet 1 The thickness direction TD intersects (orthogonally) in the plane direction Sd to be aligned. Further, the arithmetic mean of the angle between the longitudinal direction LD of the boron nitride particles 2 and the surface direction SD of the thermally conductive sheet 1 (the alignment angle α of the boron nitride particles 2 with respect to the thermally conductive sheet 1) is, for example, 25 degrees. In the following, it is preferably 20 degrees or less, and is usually 0 degrees or more. Further, the alignment angle α of the boron nitride particles 2 with respect to the thermally conductive sheet 1 is calculated as follows: by a cross-section polisher (cp, Cross) Secti〇n Polisher) cuts the thermally conductive sheet 1 in the thickness direction, and takes a photograph of the cross section which is observed by using a scanning electron microscope (SEm) at a magnification in which the field of view of 200 or more boron nitride particles 2 can be observed. The inclination angle α of the longitudinal direction ld of the boron nitride particles 2 with respect to the plane direction SD of the thermally conductive sheet 1 (the direction orthogonal to the thickness direction TD) was obtained from the obtained SEM photograph, and was calculated as the average value. Thereby, the thermal conductivity of the surface direction SD of the thermally conductive sheet 1 is 4 w/mK or more, preferably 5 W/mK or more, more preferably 10 w/m, K or more, and particularly preferably 15 W/mK. The above is particularly preferably 25 w/mK or more, and is usually 2 〇〇W/m*K or less. In addition, when the resin component 3 is a thermosetting resin component, the thermal conductivity of the surface of the thermally conductive sheet 1 is substantially the same before and after the thermosetting. If the thermal conductivity does not satisfy the above range, the thermal conductivity of the surface direction SD may be insufficient, and it may not be used for the heat dissipation application of the thermal conductivity of the surface direction SD of 153628.doc 201132691. Further, the thermal conductivity of the surface direction SD of the thermally conductive sheet 1 was measured by a pulse heating method. The pulse heating method was a "FLA-447 type" (manufactured by NETZSCH Co., Ltd.) using a xenon flash analyzer. Further, the thermal conductivity of the thickness direction TD of the thermally conductive sheet 1 is, for example, 〇·5 to 15 W/m, and K, preferably i~i〇 w/m.K. Further, the thermal conductivity of the thickness direction TD of the thermally conductive sheet 1 is measured by a pulse heating method, a laser flash method or a TWA (Temperature Wave Analysis) method. In the pulse heating method, "TC-9000" (manufactured by ULVAC-RIKO Co., Ltd.) was used in the same manner as the above-mentioned laser flash method. "Ai-phase mobile" (manufactured by ai-Phase Co., Ltd.) was used. Thereby, the ratio of the thermal conductivity of the surface direction SD of the thermally conductive sheet 相对 to the thermal conductivity of the thickness direction TD of the thermally conductive sheet 1 (the thermal conductivity of the surface direction SD / the thermal conductivity of the thickness direction TD) For example, it is ι 5 or more, preferably 3 or more, more preferably 4 or more 'usually 2 〇 or less. Further, in the thermally conductive sheet 1, although not illustrated in the drawings, a void (gap) may be formed, for example. The ratio of the voids in the thermally conductive sheet 1, that is, the void ratio p, can be obtained by boron nitride. The content ratio of the particles 2 (volume basis), and further the hot pressing of the mixture of the boron nitride particles 2 and the resin component 3 (Fig. 2 The temperature, pressure, and/or time of a)) are adjusted to be 'specifically' adjusted by setting the temperature, pressure, and/or time of the hot pressing (Fig. 2(a)) to the above range. The porosity p in the thermally conductive sheet is, for example, 3 vol% or less, preferably 153628.doc 201132691 is 1 vol% or less. The void ratio P is measured by, for example, first cutting the thermally conductive sheet i in the thickness direction by a cross-section polisher (CP), and the resulting cross section is scanned by a scanning electron microscope (SEM). The image was obtained by observation in multiples, and the void portion and the other portions were binarized according to the obtained image, and then the area ratio of the void portion to the entire cross-sectional area of the thermally conductive sheet 1 was calculated. In the thermally conductive sheet 1, the void ratio P2 after curing is, for example, 100% or less, preferably 5% by weight or less, relative to the void ratio P1 before curing. In the measurement of the porosity P (P1), when the resin component 3 is a thermosetting resin component, the thermally conductive sheet 1 before thermal curing can be used. When the porosity P of the thermally conductive sheet 1 is within the above range, the step followability (described later) of the thermally conductive sheet 1 can be improved. Further, in the bending resistance test of the cylindrical conductive mandrel according to the cylindrical mandrel method of JIS K 5600-5-1, the thermal conductivity sheet 1 was evaluated by the following test conditions, for example, no fracture was observed. Test condition test device: Model I Mandrel: diameter 10 mm Bending angle: 90 degrees or more Thermal conductive sheet 1 thickness: 0.3 mm Further, 'the stereoscopic diagram of the model I test device is shown in Fig. 9 and Fig. 10, below The test device of model I will be described. In Fig. 9 and Fig. 10, the type I test apparatus is different: the first flat plate 153628.doc 201132691 11, the second flat plate 12 arranged in parallel with the first flat plate 11, and the first flat plate u and the second flat plate 12 The mandrel (rotating pumping) 丨3 is set to rotate relative to each other. The first flat plate 11 is formed in a substantially rectangular flat plate shape. Further, a stopper portion 14 is provided at one end portion (free end portion) of the first flat plate. The stopper portion 14 is formed on the surface of the second flat plate 12 so as to extend along one end portion of the second flat plate 12. The second flat plate 12 is formed in a substantially rectangular flat plate shape, and one side thereof is adjacent to one side of the first flat plate (one side of the other end portion (base end portion) on the side opposite to the end portion on which the stopper portion 14 is provided) The way to configure. The mandrel 13 is formed to extend along the sides of the second plate 丨丨 and the second plate 12 adjacent to each other. In the test apparatus 1 of this type I, as shown in Fig. 9, the surface of the first flat plate 11 and the surface of the second flat plate 12 were formed in the same plane before the start of the bending resistance test. Further, when the bending resistance test is performed, the thermally conductive sheet 1 is placed on the surface of the first flat plate 11 and the surface of the second flat plate 12. Further, the thermally conductive sheet 1 is placed such that one side thereof abuts against the stopper portion 14. Then, as shown in FIG. 10, the first flat plate 11 and the second flat plate 12 are relatively rotated, and the free end portions of the first flat plate 11 and the free end portions of the second flat plate 12 are rotated only around the mandrel 13 as shown in FIG. Specific angle. Specifically, the first flat plate 11 and the second flat plate 12 are rotated such that the surface of the free end portion thereof approaches (opposes). Thereby, the thermally conductive sheet bundle follows the rotation of the second sheet u and the second sheet 12, and the surface is curved around the mandrel 13. Preferably, in the above-mentioned test conditions, the thermal conductive sheet 1 is not observed to have a fracture even if the bending angle of the 153628.doc -19-201132691 is set to 180 degrees. When the fracture was observed on the thermally conductive sheet 1 in the test conducted at the above bending angle, there was no difference in flexibility. I. Conductive Steep Sheets 丄 Excellent = In the bending resistance test, when the resin component 3 is a thermosetting tree, the heat conductive sheet before heat hardening can be used. In the second embodiment, when the conductive sheet 1 was evaluated at three points in accordance with JIS κ 7171_year by the following test conditions, for example, no break was observed.眺木眺祭 test conditions s type test: size 20mmxl5mm distance between fulcrums: 5 mm test speed: 20mm / min (pressure speed under the head) bending angle: 120 degrees evaluation method: visual observation by the above test conditions The test piece at the time of the test caused the central part to have cracks such as cracks. Further, in the three-point "curve test", when the resin component 3 is a thermosetting resin component, a heat conductive sheet before heat curing can be used. Therefore, the thermal conductive sheet was excellent in step followability because no fracture was observed in the above-described triaxial test. In addition, the step followability refers to a characteristic that follows when the thermally conductive sheet bundle is placed on a setting object having a step difference so as to be closely adhered along the step. Further, for example, a mark such as a character or a symbol can be attached to the heat conductive sheet! That is, the thermal conductive sheet i is excellent in label adhesion. The so-called mark attachment 153628.doc 5 -20· 201132691 Ί ± , ^ characteristics. The mark in which the above-mentioned mark is surely attached to the thermally conductive sheet 1 is +, and can be attached (coated, fixed or fixed) to the thermally conductive sheet by printing, engraving or the like. The ’ is printed, for example, inkjet printing, letterpress printing, gravure printing, laser printing, and the like. When the marking is carried out by inkjet printing, letterpress printing or gravure printing, for example, an ink fixing layer for improving the fixing property of the marking can be provided on the surface (printing side) of the thermally conductive sheet 1. When the mark is printed by laser printing, for example, a toner fixing layer for fixing the same particle 5 can be provided on the surface (printing side) of the heat conductive sheet 1. As the engraving, for example, laser marking, engraving, and the like can be cited. Further, the volume resistance R of the thermally conductive sheet 1 is, for example, lxi〇w, preferably lxl〇12 Q.cm or more, and is usually 1χ1〇2. the following. The volume resistance R of the thermally conductive sheet 1 was measured in accordance with JIS K 6911 (General Test Method for Thermosetting Plastics, 2006 Edition). When the volume resistance r of the thermally conductive sheet 1 does not satisfy the above range, there is a case where the short circuit between the electronic components described later cannot be prevented. Further, in the thermally conductive sheet crucible, when the resin component 3 is a thermosetting resin component, the volume resistive R is a value of the thermally conductive sheet 1 after curing. Further, the dielectric breakdown voltage of the thermally conductive sheet 1 measured in accordance with JIS C 2110 (2010 edition) is, for example, 10 kV/mm or more. When the dielectric breakdown voltage of the thermally conductive sheet 1 does not satisfy 10 kV/mm, there is no guarantee of excellent resistance.
153628.doc •21 201132691 絕緣破壞性(耐漏電起痕性)之情況。 再者,上述絕緣破壞電壓係依據JIS C 2110-2(2010年版) 之「固體電氣絕緣材料-絕緣破壞之強度之試驗方法-第2 部··施加直流電壓之試驗」之記載而測定。詳細而言係藉 由升壓速度為10 0 0 V7 s的短時間(急速升壓)試驗,測定於 熱傳導性片材1上產生絕緣破壞之電壓作為絕緣破壞電 壓。 又’熱傳導性片材1之絕緣破壞電壓較佳為15 kV/mm以 上,通常為100kV/mm以下。 於樹脂成分3為熱硬化性樹脂成分時,熱傳導性片材1之 絕緣破壞電壓於熱傳導性片材1之熱硬化前後實質上相 同。 又,熱傳導性片材1之玻璃轉移點例如為125它以上、較 佳為13(TC以上、更佳為140°C以上、尤佳為15(rc以上、 進而較佳為170°C以上、進而更佳為190°C以上、進而尤佳 為210°C以上,通常為3〇〇°C以下。 若玻璃轉移點為上述下限以上,則可確保熱傳導性片材 之優異耐熱性,因此可降低高溫下之變形,並抑制剝離。 即’於將熱傳導性片材丨貼合於各種裝置時,於該裝置 之溫度上升’超過熱傳導性片材丨之玻璃轉移點時等,有 熱傳導性片材1因線膨脹係數之變化而自各種裝置剝離之 情況。但是,該熱傳導性片材丨中,由於玻璃轉移點為上 述上限以上,因此即便裝置之溫度上升,亦可抑制超過熱 傳導性片材1之玻璃轉移點,其結果可降低熱傳導性片材1 153628.doc -22- 201132691 之變形而抑制剝離β 再者,玻璃轉移點係以藉由1 0赫茲之頻率進行動態黏彈 拴測定時所得的tans(損失正切)之峰值的形式而求得。 又,熱傳導性片材1之5。/。質量減少溫度例如為25〇。〇以 上、較佳為300。(:以上,通常為45〇°C以下。 右5 質里減少溫度為上述下限以上,則即便暴露於高 溫下亦可抑制分解,並可高效地傳導由各種裝置產生之 熱。 再者,5%質量減少溫度可藉由熱質量分析(升溫速度 10°C/分鐘、氮氣環境下),依據JIS κ 7120而測定。 又,熱傳導性片材1於以下初始黏接力試驗(1)中,例如 不自被黏接體脫落。即保持熱傳導性片材1與被黏接體之 暫時固定狀態。 初始黏接力試驗(1):將熱傳導性片材丨加熱壓接於沿著 水平方向之被黏接體上進行暫時固定,放置1〇分鐘後,使 被黏接體上下反轉。 作為被黏接體,例如可列舉:包含不鏽鋼(例如SuS304 等)之基板、或封裝有複數個1C(積體電路)晶片、電容器、 線圈、電阻器等電子零件之筆記型電腦用封裝基板等。再 者,於筆記型電腦用封裝基板中,電子零件通常於上表面 (―個面)於面方向(筆記型電腦用封裝基板之面方向)相互 隔開間隔而配置。 至於壓接,例如一面使包含聚矽氧樹脂等樹脂之海綿觀 對熱傳導性片材1進行推壓,一面使熱傳導性片材1之表面 153628.doc •23· 201132691 轉動。 又,至於加熱壓接之溫度,於樹脂成分3為熱硬化性樹 脂成分(例如環氧樹脂)時,例如為80。(:。 另方面,加熱壓接之溫度於樹脂成分3為熱塑性樹脂 成分(例如聚乙烯)時,例如為於熱塑性樹脂成分之軟化點 或熔點上加10〜3(TC之溫度,較佳為於熱塑性樹脂成分之 軟化點或熔點上加15〜25t之溫度,更佳為於熱塑性樹脂 成分之軟化點或熔點上加2〇»c之溫度,具體為12〇β(:(即熱 塑性樹脂成分之軟化點或熔點為100°C,於該l〇〇oc上加 20°C之溫度)。 熱傳導性片材1於上述初始黏接力試驗(1)中自被黏接體 脫落時,即未保持熱傳導性片材丨與被黏接體之暫時固定 狀態時,存在無法確實地將熱傳導性片材丨暫時固定於被 黏接體上之情況。 再者,於樹脂成分3為熱硬化性樹脂成分時,供於初始 黏接力試驗(1)及初始黏接力試驗後述)之熱傳導性片材 1為未硬化之熱傳導性片材丨,藉由初始黏接力試驗(1)及初 始黏接力試驗(2)中之加熱壓接,而使熱傳導性片材丨成為 B階狀態。 又’於樹脂成分3為熱塑性樹脂成分時,供於初始黏接 力試驗(1)及初始黏接力試驗(2)(後述)之熱傳導性片材1為 固體狀熱傳導性片材1,藉由初始黏接力試驗(丨)及初始黏 接力試驗(2)中之加熱壓接,而使熱傳導性片材1成為軟化 狀態。 153628.doc -24· ⑤ 201132691 較佳為’熱傳導性片材丨於上述初始黏接力試驗(1)及以 下初始黏接力試驗(2)之兩試驗中不自被黏接體脫落。即, 保持熱傳導性片材1與被黏接體之暫時固定狀態。 初始黏接力試驗(2):將熱傳導性片材1於沿著水平方向 之被黏接體上進行加熱壓接而暫時固定,放置1〇分鐘後, 使被黏接體以沿著垂直方向(上下方向)之方式進行配置。 初始黏接力試驗(2)之加熱壓接時之溫度與上述初始黏 接力試驗(1)之加熱壓接時之溫度相同。 並且’於該熱傳導性片材1中,柔軟性及面方向SD之熱 傳導性優異。 因此,作為操作性優異、並且面方向SD之熱傳導性優 異之熱傳導性片材,可用於各種散熱用途,具體而言,可 用作電力電子技術中所採用之熱傳導性片材,更詳細而 δ,例如可用作應用於LED散熱基板、電池用散熱材之熱 傳導性片材。 又,上述熱傳導性片材丨由於面方向SD之熱傳導性優 異,並且體積電阻尺為特定範圍内,因此電氣絕緣性亦優 異。 因此,右藉由熱傳導性片材丨被覆電子元件,則可保護 該電子元件,且可使電子元件之熱有效地熱傳導,並且可 防止電子元件間之短路。 再者,作為被覆於熱傳導性片材丨之電子元件,並無特 別限定’例如可列舉1(:(積體電路)晶片、以器、線圈、 電阻器、發光二極體等。該等電子元件通常設置於基板 153628.doc •25- 201132691 上’於面方向(基板之面方向)上相互隔開間隔而配置。 進而’上述熱傳導性片材1由於面方向SD之熱傳導性優 異’並且絕緣破壞電壓為特定範圍内,因此耐絕緣破壞性 (耐漏電起痕性)亦優異。 因此’若藉由熱傳導性片材1被覆電力電子中所採用之 電子零件及/或封裝有其之封裝基板,則可防止熱傳導性 片材1之絕緣破壞,並且藉由該熱傳導性片材〗而可使電子 零件及/或封裝基板之熱沿著面方向SD散熱。 作為電力電子中所採用之電子零件,例如可列舉IC(積 體電路)晶片(特別是1C晶片中之寬度狹窄之電極端子部 分)、閘流體(整流器)、馬達零件、變壓器、送電用零件、 電容器、線圈、電阻器、發光二極體等。 又,於封裝基板上,將上述電子零件封裝於表面(一個 面)’於該封裝基板中,電子零件於面方向(封裝基板之面 方向)上相互隔開間隔而配置。 又,被覆上述電子零件及/或封裝基板之熱傳導性片材i 亦可防止因由電子零件及/或封裝基板產生之高頻雜訊等 而劣化。 進而,於上述熱傳導性片材1中,由於面方向SD之熱傳 導性優異,而且玻璃轉移點為特定範圍内,因此耐孰性亦 優異。 μ 因此,作為可降低高溫下之變形、抑制剝離,並且操作 性優異、且面方向之熱傳導性優異的熱傳導性片材,可用 於各種散熱用途,具體而言,可用竹φ 丹瓶叫。J用作電力電子技術中所採 153628.doc ⑤ -26- 201132691 用之熱傳導性片材,更詳細而153628.doc •21 201132691 Insulation destructive (resistance to tracking). In addition, the above-mentioned dielectric breakdown voltage is measured in accordance with JIS C 2110-2 (2010 edition) "Testing method of strength of solid electrical insulating material - insulation breakdown - Part 2 · Test for applying DC voltage". Specifically, the voltage at which the dielectric breakdown is generated on the thermally conductive sheet 1 is measured as the dielectric breakdown voltage by a short-time (rapid boost) test with a step-up speed of 100 V V s. Further, the dielectric breakdown voltage of the thermally conductive sheet 1 is preferably 15 kV/mm or more, and is usually 100 kV/mm or less. When the resin component 3 is a thermosetting resin component, the dielectric breakdown voltage of the thermally conductive sheet 1 is substantially the same before and after the thermal curing of the thermally conductive sheet 1. Further, the glass transition point of the thermally conductive sheet 1 is, for example, 125 or more, preferably 13 (TC or more, more preferably 140 ° C or more, and particularly preferably 15 (rc or more, more preferably 170 ° C or more, Furthermore, it is more preferably 190 ° C or higher, and still more preferably 210 ° C or higher, and usually 3 ° C or lower. When the glass transition point is at least the above lower limit, excellent heat resistance of the thermally conductive sheet can be ensured. The deformation at a high temperature is reduced, and the peeling is suppressed. That is, when the thermal conductive sheet is bonded to various devices, the temperature rises when the temperature of the device exceeds the glass transition point of the thermally conductive sheet, and the thermally conductive sheet is present. The material 1 is peeled off from various devices due to a change in the linear expansion coefficient. However, in the heat conductive sheet material, since the glass transition point is equal to or higher than the above upper limit, even if the temperature of the device rises, the heat conductive sheet can be prevented from exceeding. The glass transition point of 1 can reduce the deformation of the thermally conductive sheet 1 153628.doc -22- 201132691 and inhibit the peeling β. The glass transition point is measured by dynamic viscoelasticity at a frequency of 10 Hz. Place Further, the thermal conductive sheet 1 is 5 Å. The mass reduction temperature is, for example, 25 〇 or more, preferably 300. (: Above, usually 45 〇) Below °C. When the temperature is reduced above the above lower limit in the right 5th, the decomposition can be suppressed even when exposed to high temperatures, and the heat generated by various devices can be efficiently conducted. Further, the 5% mass reduction temperature can be heated by heat. The mass analysis (heating rate: 10 ° C / min, in a nitrogen atmosphere) was measured in accordance with JIS κ 7120. Further, the thermal conductive sheet 1 was not peeled off from the adherend, for example, in the following initial adhesion test (1). That is, the heat conductive sheet 1 and the adherend are temporarily fixed. Initial adhesion test (1): The heat conductive sheet is heat-pressed and bonded to the bonded body in the horizontal direction to be temporarily fixed and placed. After 1 minute, the adherend is inverted upside down. Examples of the adherend include a substrate including stainless steel (for example, SuS304), or a plurality of 1C (integrated circuit) wafers, capacitors, and coils. , resistor, etc. In a notebook computer package substrate, the electronic components are usually separated from each other on the upper surface (the surface) in the surface direction (the direction of the package substrate for the notebook computer). In the case of the pressure bonding, for example, the surface of the thermally conductive sheet 1 is rotated by pressing the thermal conductive sheet 1 with a sponge comprising a resin such as a polyoxymethylene resin, and the surface of the thermally conductive sheet 1 is rotated 153628.doc • 23· 201132691. When the resin component 3 is a thermosetting resin component (for example, an epoxy resin), the temperature is, for example, 80. (:: In addition, the temperature of the thermocompression bonding is a thermoplastic resin component in the resin component 3 ( For example, in the case of polyethylene, for example, a temperature of 10 to 3 is added to the softening point or melting point of the thermoplastic resin component (the temperature of TC is preferably 15 to 25 t at the softening point or melting point of the thermoplastic resin component, more preferably Adding a temperature of 2〇»c to the softening point or melting point of the thermoplastic resin component, specifically 12〇β (: (ie, the softening point or melting point of the thermoplastic resin component is 100 ° C, adding 20 ° to the l〇〇oc C temperature). When the thermally conductive sheet 1 is detached from the adherend in the initial adhesion test (1), that is, when the thermally conductive sheet 丨 and the adherend are temporarily held, the thermally conductive sheet may not be reliably provided. The material is temporarily fixed to the bonded body. In the case where the resin component 3 is a thermosetting resin component, the thermally conductive sheet 1 to be subjected to the initial adhesion test (1) and the initial adhesion test described later is an uncured heat conductive sheet 丨, which is initially In the adhesion test (1) and the initial adhesion test (2), the heat-conductive sheet is brought into a B-stage state. In the case where the resin component 3 is a thermoplastic resin component, the thermally conductive sheet 1 to be subjected to the initial adhesion test (1) and the initial adhesion test (2) (described later) is a solid heat conductive sheet 1 by initial In the adhesion test (丨) and the initial pressure bond test (2), the heat conductive sheet 1 was softened. 153628.doc -24· 5 201132691 Preferably, the 'thermally conductive sheet 不 does not fall off from the bonded body in the two tests of the initial adhesion test (1) and the following initial adhesion test (2). That is, the heat conductive sheet 1 and the adherend are temporarily fixed. Initial adhesion test (2): The heat conductive sheet 1 is temporarily fixed by heat-compression bonding on the bonded body in the horizontal direction, and after being placed for 1 minute, the bonded body is placed in the vertical direction ( Configure in the up and down direction). The temperature at the time of the heat bonding of the initial adhesion test (2) was the same as the temperature at the time of the heat bonding of the initial adhesion test (1). Further, in the thermally conductive sheet 1, the flexibility and the thermal conductivity in the plane direction SD are excellent. Therefore, the thermally conductive sheet which is excellent in workability and excellent in thermal conductivity in the surface direction SD can be used for various heat dissipation applications, and specifically, can be used as a heat conductive sheet used in power electronics technology, and more specifically δ For example, it can be used as a heat conductive sheet applied to an LED heat sink substrate or a battery heat sink. Further, since the above-mentioned thermally conductive sheet has excellent thermal conductivity in the plane direction SD and the volume resister is within a specific range, electrical insulation is also excellent. Therefore, by coating the electronic component with the thermal conductive sheet 右, the electronic component can be protected, and the heat of the electronic component can be thermally efficiently conducted, and the short circuit between the electronic components can be prevented. In addition, the electronic component to be coated on the thermally conductive sheet is not particularly limited, and examples thereof include a 1 (: integrated circuit) wafer, a device, a coil, a resistor, a light-emitting diode, and the like. The elements are usually disposed on the substrate 153628.doc •25-201132691 and are disposed at intervals in the plane direction (plane direction of the substrate). Further, the above-mentioned thermally conductive sheet 1 is excellent in thermal conductivity in the plane direction SD and insulated. Since the breakdown voltage is within a specific range, the dielectric breakdown resistance (scratch resistance) is also excellent. Therefore, if the thermal conductive sheet 1 is used to cover electronic components used in power electronics and/or package substrates packaged therewith Therefore, the insulation breakdown of the thermally conductive sheet 1 can be prevented, and the heat of the electronic component and/or the package substrate can be dissipated along the surface direction SD by the thermally conductive sheet. As an electronic component used in power electronics For example, an IC (integrated circuit) wafer (particularly, a narrow electrode terminal portion in a 1C wafer), a thyristor (rectifier), a motor component, a transformer, and a delivery can be cited. A component, a capacitor, a coil, a resistor, a light emitting diode, etc. Further, on the package substrate, the electronic component is packaged on the surface (one surface) in the package substrate, and the electronic component is in the surface direction (the package substrate) The heat conductive sheet i covering the electronic component and/or the package substrate can be prevented from being deteriorated by high frequency noise generated by the electronic component and/or the package substrate. In the above-described thermally conductive sheet 1, the thermal conductivity in the surface direction SD is excellent, and the glass transition point is in a specific range, so that the heat resistance is also excellent. Therefore, the deformation at high temperature can be reduced and the peeling can be suppressed. A heat conductive sheet which is excellent in handleability and excellent in thermal conductivity in the surface direction can be used for various heat dissipation applications. Specifically, it can be called a bamboo φ Dan bottle. J is used as a power electronics technology. 153628.doc 5 -26- 201132691 Thermally conductive sheet, more detailed
又〒田阳。,例如可用作應用於j^D 散熱基板、電池用散熱材之熱傳導性片材。 又,於上述熱傳導性片材1中,由Also Tian Tianyang. For example, it can be used as a heat conductive sheet applied to a heat dissipation substrate for a j^D and a heat dissipation material for a battery. Further, in the above thermally conductive sheet 1,
τ 田於柔軟性及面方向SD 之熱傳導性優異,而且5%質量減少、、 月里錢夕,服度為特定範圍内, 因此耐熱性亦優異。 即’根據該熱傳導性片材1,例如即便暴露於200。〇;以上 之高溫下亦可抑制分解,作為操作性優異、且面方向 熱傳導性優異之熱傳導性片# ’而用於各種散熱用途,具 體而言’可用作於產生200〜靴之高溫的電力電子技術 中所採用之熱傳導性片#,更詳細而言,例如可用作應用 於Sic晶片、LED散熱基板、電池用散熱材之熱傳導性片 材。 進而,上述熱傳導性片材1由於面方向SD之熱傳導性優 異,且於上述初始黏接力試驗(1)中,例如不自被黏接體脫 落,因此對於被黏接體之特定溫度之加熱壓接後的黏接力 (初始黏接力)亦優異。 因此’若將熱傳導性片材1於被黏接體上進行加熱壓 接’則可使熱傳導性片材1確實地固定(暫時固定)於被黏接 體。 因此,於B階狀態將熱傳導性片材丨於被黏接體上暫時固 定’然後’藉由加熱使熱傳導性片材1熱硬化,藉此可使 熱傳導性片材1確實地黏接於被黏接體上,並且可藉由熱 傳導性片材1使被黏接體之熱沿著熱傳導性片材1之面方向 S D有效地熱傳導。 153628.doc -27- 201132691 再者,作為被黏接體,並無特別限定 子零件(ic晶#、電容器 ’于、了上述電 發光二極體等。 ,線圏、電阻器等)外’亦可列舉 另一方面’熱料W材】於被黏接體上暫時固定後, 視需要為了位置調整而有暫時剝離,並欲再貼合(二次加 工)之情況,上述孰僂婆抽 …得導性片材1為B階狀態,二次加工性 ::之=:傳導性片材1於剝離時可防止殘存於被點 接體之表面’並且可容易地進行:次加工。 進而’即便熱料性片材旧存於被黏接體之表面,若 …傳導{材1為未硬化(硬化前),則亦可容易地擦拭(去 除)殘存物。 再者,於上述熱Μ(圖2⑷)步驟令,例如亦可藉由複數 個砑光輥等將混合物及積層片材1C進行壓延。 又,於樹脂成分3為熱硬化性樹脂成分時,亦可如上所 述般不進行熱硬化,並如上所述般以未硬化之熱傳導性片 材1之形式獲得熱傳導性片材。 即,本發明之熱傳導性片材於樹脂成分為熱硬化性樹脂 成刀夺熱硬化之有無及時間並無特別限定,例如亦可如 上所述般可於積層步驟(圖2(c))後、或自上述熱壓步驟(圖 2(a)、為混合物之熱壓、且不進行熱硬化之熱壓)經過特定 時間後’具體而言,於應用於電力電子技術時、或自該應 用經過特定時間後,進行熱硬化。 實施例 以下揭示實施例及比較例,對本發明進行更具體地說 153628.doc -28 - ⑧ 201132691 明,但本發明並不受實施例及比較例任何限定。 實施例1 依據表1之調配處方,調配各成分(氮化硼粒子及環氧接 脂組合物)並攪拌,於室溫(23它)下放置i晚 子 下悉〇基嗣 (硬化劑之溶劑/硬化劑之分散媒)揮發,而製備半固離 物。 ’“ σ 繼而,將所得混合物用經聚矽氧處理之2片脫模膜夾 持,對於該等藉由真空加熱壓機於8〇〇c下、於Pa之浐 境(真空環境)下、以5噸之荷重(2〇 Mpa)熱壓2分鐘藉= 獲得厚度0.3 mm之壓製片材(參照圖2(a))。 然後,將所得壓製片材以朝壓製片材之厚度方向投影時 分割成複數個之方式進行切割,藉此獲得分割片材(參照 圖2(b))’繼而將分割片材於厚度方向進行積層而獲得積層 片材(參照圖2(c))。 繼而,將所得之積層片材藉由與上述相同之真空加熱壓 機藉由與上述相同之條件進行熱壓(參照圖2(a))。 繼而,重複4次上述切割、積層及熱壓之一系列操作(參 照圖2) ’而獲得厚度ο.〗mm之熱傳導性片材。 ^後,將所得之熱傳導性片材投入至乾燥機於丨5〇。〇 下加熱120分鐘,藉此進行熱硬化。 貫施例2〜8、1 〇〜1 6及比較例1、2 依據表1〜表3之調配處方及製造條件,以與實施例!相同 之方式進行處理,藉此分別獲得實施例2〜8、ι〇〜16及比較 例1、2之厚度〇·3 mm的熱傳導性片材。 153628.doc •29· 201132691 實施例9 依據表2之調配處方,調配各成分(氮化硼粒子及聚乙 稀)並攪拌’藉此製備混合物。即,於揽拌各成分時,加 熱至130°C而使聚乙烯熔融。 繼而,將所得混合物用經聚矽氧處理之2片脫模膜夾 持’對於該等藉由真空加熱壓機於12〇。〇下、於1〇 pa之環 境(真空環境)下、以1噸之荷重(4 MPa)熱壓2分鐘,藉此獲 得厚度0_3 mm之壓製片材(參照圖2(a))。 然後,將所得之壓製片材以朝壓製片材之厚度方向投影 時分割成複數個之方式進行切割,藉此獲得分割片材(參 照圖2(b)),繼而將分割片材於厚度方向進行積層而獲得積 層片材(參照圖2(c))。 繼而,將所得之積層片材藉由與上述相同之真空加熱壓 機藉由與上述相同之條件進行熱壓(參照圖2(a))。 繼而,重複4次上述切割、積層及加壓之一系列操作(參 照圖2) ’藉此獲得厚度〇.3 mm之熱傳導性片材。 (評價) (1)熱導率 對由各實施例及各比較例獲得之熱傳導性片材測定熱導 率。 即,藉由使用亂閃光分析儀「LFA-447型」(NETZSCH 公司製造)之脈衝加熱法測定面方向(SD)之熱導率。又, 藉由使用「ai-Phase mobile」(ai-Phase公司製造)之twA法 測定厚度方向(TD)之熱導率。 153628.doc ⑤ 201132691 將其結果示於表1 ~表3 (實施例1〜16、比較例1及2)及圖 8(實施例1〜4、比較例1及2)。 (2) 藉由電子顯微鏡觀察剖面 藉由剖面拋光儀將實施例1、3、5、比較例1及2之熱傳 導性片材沿著厚度方向進行切割,對其切割面藉由電子顯 微鏡(SEM)進行觀察。 將該等之圖像處理圖分別示於圖3〜圖7。 (3) 耐彎曲性(柔軟性) 對各實施例及各比較例之熱傳導性片材實施依據JIS κ 5600-5-1耐彎曲性(圓筒形心軸法)之耐彎曲性試驗。 即,首先對於實施例1〜8、1〇〜16及比較例1、2之熱傳導 性片材,準備硬化前之厚度〇 3 mm之積層片材作為樣品, 並將其供於耐彎曲性試驗。 又,對於實施例9之熱傳導性片材,將所得之厚度〇 3 mm之熱傳導性片材直接供於耐彎曲性試驗。 然後,藉由下述試驗條件對各熱傳導性片材之耐彎曲性 (柔軟性)進行評價。 試驗條件 試驗裝置:型號I 心轴:直徑10 mm 並且,使未硬化之各熱傳導性片材以超過〇度且為i8〇度 以下之彎曲角度進行彎曲,根據熱傳導性片材產生斷裂 (損傷)之角度’以如下方式進行評價。 將其結果示於表1〜表3。 153628.doc •31 · 201132691 ◎ ·· 180度、即便彎曲亦未產生斷裂。 〇:90度以上未達18〇度、若彎曲則產生斷裂。 △ : 10度以上未達90度、若彎曲則產生斷裂。 X ··超過0度未達10度、若彎曲則產生斷裂。 (4) 空隙率(ρ) 藉由下述測定方法測定各實施例及各比較例之熱硬化前 的熱傳導性片材之空隙率(Ρ 1 )。 空隙率之測定方法:首先,藉由剖面拋光儀(cp)將熱傳 導性片材沿著厚度方向進行切割加工,將由此出現之剖面 藉由掃描型電子顯微鏡(SEM)以200倍進行觀察而獲得像。 然後,根據所得之像對空隙部分與其以外之部分進行二值 化處理,繼而算出空隙部分相對於熱傳導性片材整個剖面 積之面積比。 將其結果示於表1〜表3。 (5) 階差追隨性(三點彎曲試驗) 對於各實施例及各比較例之熱硬化前之熱傳導性片材, 依據JIS K 7171(2〇1〇年)實施下述試驗條件下之三點彎曲 試驗,藉此根據下述評價基準來評價階差追隨性。將其結 果示於表1〜表3。 試驗條件 試驗片:尺寸20 mm><15 mm 支點間距離:5 mm 試驗速度:2〇mm/min(壓頭之下壓速度) 彎曲角度:120度 153628.doc _ ^2 - (1) 201132691 (評價基準) ◎:完全未觀察到斷裂。 〇:幾乎未觀察到斷裂。 χ:明顯觀察到斷裂。 (6) 印刷標記視覺辨認性(印刷標記附著性:藉由喷墨印 刷或雷射印刷之標記附著性) 對於實施例1〜1 6之熱傳導性片材藉由噴墨印刷及雷射印 刷來印刷標記’並觀察該標記。 其結果係實施例1〜16之熱傳導性片材中任一種均可良好 的視覺辨認藉由噴墨印刷及雷射印刷之兩者所得之標記, 並確認到印刷標記附著性良好。 (7) 體積電阻 測定各實施例及各比較例之熱傳導性片材之體積電阻 (R)。 即’熱傳導性片材之體積電阻(R)係依據JIS κ 6911(熱 硬化性塑膠一般試驗方法、2006年版)進行測定。 將其結果不於表1〜表3。 (8) 絕緣破壞試驗(jis C 2110(2010年版)) 對於由各實施例及各比較例獲得之熱傳導性片材,依據 JIS C 2110(2010年版)測定絕緣破壞電壓。 即’絕緣破壞電壓係依據jIS C 2110-2(2010年版)之「固 體電氣絕緣材料-絕緣破壞之強度之試驗方法_第2部:施加 直流電壓之試驗」之記載,藉由升壓速度為1000 v/s之短 時間(急速升壓)試驗進行測定。 153628.doc -33- 201132691 將其結果示於表1〜表3。 (9) 玻璃轉移點 對於由各實施例及各比較例獲得之熱傳導性片材測定玻 璃轉移點。 即’藉由動態黏彈性測定裝置(型號:DMS6100、SEICO Electronics industrial公司製造),以升溫速度^ /分鐘、頻 率10赫茲’對熱傳導性片材進行分析。 根據所得之資料,以tanS之峰值之形式求出玻璃轉移 點。 將其結果不於表1〜表3。 (10) 質量減少測量 藉由使用熱質量分析裝置之熱質量分析(升溫速度10。〇/ 分鐘、氮氣環境下),依據JIS K 7120測定由各實施例及各 比較例獲得之熱傳導性片材之5%質量減少溫度。 將其結果不於表1〜表3。 (11) 初始黏接力試驗 A.對筆記型電腦用封裝基板之初始黏接力試驗 對於各實施例及各比較例之未硬化之熱傳導性片材,實 施針對封裝有複數個電子零件之筆記型電腦用封裝基板的 初始黏接力試驗(1)及(2)。 即’使用包含聚矽氧樹脂之海綿輥,將熱傳導性片材於 沿著水平方向之筆記型電腦用封裝基板之表面(封裝有電 子零件之側)於80。(:(實施例1〜8及實施例10〜16)或120°C (實 施例9)下進行加熱壓接而暫時固定,放置1〇分鐘後,將筆 153628.doc -34· 201132691 記型電腦用封裝基板以沿著上下方向之方式進行設置(初 始黏接力試驗(2))。 繼而,將筆記型電腦用封裝基板以熱傳導性片材指向下 側之方式(即以自剛暫時固定後之狀態進行上下反轉之方 式)進行設置(初始黏接力試驗。 並且,上述初始黏接力試驗(1)及初始黏接力試驗(2) 中,根據下述基準對熱傳導性片材進行評價。將其結果示 於表1〜表3。 <基準> 〇·確遇到熱傳導性片材未自筆記型電腦用封裝基板脫 落。 X:確認到熱傳導性片材自筆記型電腦用封裝基板脫 落。 B.針對不鏽鋼基板之初始黏接力試驗 對於各實施例及各比較例之未硬化之熱傳導性片材,以 ”上述相同之方式實施針對不鏽鋼基板(sus3〇4製)之初始 黏接力試驗(1)及(2)。 並且’於上述初始黏接力試驗⑴及初始黏接力試驗⑺ 中根據下述基準對熱傳導性片材進行評價。將其結果示 於表1〜表3。 <基準> 〇確⑽到熱傳導性片材未自不鐵鋼基板脫落。 確到熱傳導性片材自不鏽鋼基板脫落。 (12)氮化硼粒子之配向角度(α) 153628.doc -35- 201132691 藉由剖面拋光儀(cp)將熱傳導性片材沿著厚度方向進行 切割加工,將由此出現之剖面藉由掃描型電子顯微鏡 (SEM)以100〜2000倍拍攝照片,根據所得之SEM照片(參照 圖3〜圖7),取得氮化硼粒子之長邊方向(LD)相對於熱傳導 性片材之面方向(SD)的傾斜角(α) ’以其平均值之形式算出 氮化硼粒子之配向角度(c〇。 將其結果示於表1〜表3。 (13 )樹脂成分之動黏度 藉由依據JIS K 7233(泡黏度計法)之動黏度試驗,測定 各實施例及各比較例中所用之樹脂成分之動黏度。 即’首先使樹脂成分及標準品以固體成分濃度為4〇質量 /〇之方式於溫度25±0.5 C下溶解於溶劑(丁基卡必醇),而 分別製備樹脂成分樣品及標準樣品。再者,標準樣品根據 其動黏度而分為A5〜Al、A〜Z、及Z1〜Z10,與該等相對應 之動黏度處於0·005χ10·4 m2/s〜1066x10 ·4 m2/s之範圍内。 繼而,將樹脂成分樣品中之泡之上升速度、與標準樣品 (動黏度為已知)中之泡之上升速度進行比較,藉由判定上 升速度一致之標準樣品的動黏度為樹脂成分之動黏度,從 而測定各樹脂成分之動黏度。 將其結果示於表1〜表3。 表1 153628.doc -36· ⑧ 201132691 表1 营族你1 實施例1 實施例2 平均‘經ium、 實施例3 實施例4 實施例5 實施例6 氮化棚粒子 /g*A /Γ·3# 接 〇/1Ί·Β PT-110** 45 3.83 [40] [38.81 5.75 [50] [48.81 12.22 [68] [66.91 23 [80] [79.21 • 12.22 [68] fAA Q1 姐很/0J /[體積%]*。 UHP-1 «2 9 - - - 12.22 [68] Γ66.9Ί 」ooy| 各 成 環氧樹脂A®3 _ (丰固能) 3 3 3 3 3 _ /VSl 分 之 環氧樹脂B*4 (液態狀) - - - - - 1.5 調 i己 熱硬化 環氧 樹脂 環氧樹脂C*5 (固熊) - - - - - 1.5 方 聚合物 性樹脂 組合 物 環氧樹脂〇86 (固熊) - - - - 硬化劑 (固體成分ε數) 3 (0.15) 3 (0.15) 3 (015) 3 (0.15) 3 (0.15) 3 (0.15) 硬化劑s8 (固體成分e數) - - - - 熱塑性 樹脂 聚乙烯 - - - - - 製 造 條 溫度(°c) 80 80 80 80 80 80 熱壓 次數(次)*D 5 5 5 5 5 5 件 荷重(MPa)/(噸) 20/5 20/5 20/5 20/5 20/5 20/5 熱導率 面方向(SD) 4.5 6.0 30.0 32.5 17.0 30.0 厚度方向(TD) 1.3 3.3 5.0 5.5 5.8 5.0 比(SD/TD) 3.5 1.8 6.0 5.9 2.9 6.0 柔軟性/耐弩曲性試驗 JISK 5600-5-1 ◎ ◎ ◎ ◎ 〇 ◎ 空隙率(體積%) 0 0 5 12 6 4 階差追隨性/三點弩曲試驗 JISK 7171(2008) 〇 〇 〇 〇 〇 〇 體積電阻(Ocm) JISK 6911(2006) 5.5χ1014 3.4χ1014 2.1Χ1014 1.3χ1014 1.7χ1014 2.2:<1014 熱傳導性 片材 絕緣破壞電壓(kV/_) JISC 2110(2010) 48 51 38 21 40 39 評 玻璃轉移點rc) 139 140 139 138 140 130 價 5%重量減少溫度JIS K 7210 318 327 333 381 341 344 VS筆記 型電腦 試驗 ⑴ 〇 〇 〇 〇 〇 〇 初始黏接力 用封裝 基板 試驗 (2) 〇 〇 〇 〇 〇 〇 試驗 VS不鏽 試驗 (1) 〇 〇 〇 〇 〇 〇 鋼基板 試驗 (2) 〇 〇 〇 〇 〇 〇 氮化领粒子 配向角度⑹(度) 18 18 15 13 20 15 聚合物之動黏 對應標準品 A2〜D Α2〜D Α2〜D Α2〜D A2-D A2~D 聚合物 度JIS K 7233 (泡黏度計法) 動態黏度 fxlO^mVs) 0·22〜 1.00 0.22- 1.00 0.22- 1.00 0.22- 1.00 0.22 〜 1.00 0.22- 1.00 g*A :調配質量 [趙積%]*8 :相對於熱傳導片材(硬化劑除外)之總體稍的百分率 [體積%]*C :相對於熱傳導片材之總體積的百分率 次數*D :積層片材之熱壓之次數 -37- 153628.doc 201132691 表2 表2 實施例 丰均粒徑(um) 實施例 7 實施例 8 實施例 9 實施例 10 實施例 11 實施例 12 各 成 分 之 調 配 處 方 氮化棚粒子 /g*A /[體積%]*8 /[饉積%^ PT-110*1 45 12.22 [68] [66.9] 12.22 [68] [66.91 3.83 [60] Γ60] 13.42 [70] Γ69] 3.83 [40] Γ37.71 13.42 [70] UHP-1*2 9 - - - - 聚合物 熱硬化 性樹脂 環氧樹 月a組合 物 環氧樹脂A15» ί丰固態) - - - - 3 3 環氡樹脂8〃4 ί液態狀) 3 - - - - 環氧樹脂 (固態) - 3 - - - - 環氧樹脂 ί固態) - - - 3 - - 硬化劑 ί固體成分g數) 3 (0.15) 3 (0.15) - 3 (0.15) 6 (0.3) 3 (0.15) 硬化劑& ί固體成分g數) - - - - - - 熱塑性 樹脂 聚乙烯589 - - 1 - 製 造 條 件 熱壓 溫度(°c) 80 80 120 80 80 60 次數(次)*D 5 5 5 5 5 5 荷重(MPa)/(«S〇 20/5 20/5 4/1 20/5 20/5 20/5 評 價 熱傳導性 片材 熱導率 (W/m.K) 面方向(SD) 30.0 30.0 20 24.5 4.1 10.5 厚度方向(TD) 5.0 5.0 2.0 2.1 1.1 2.2 比(SD/TD) 6.0 6.0 10.0 11.7 3.7 4.8 柔軟性/耐彎曲性試驗 JIS K 5600-5-1 〇 Δ X 〇 ◎ 〇 空陳率(體積%) 2 13 1 10 0 29 階差追隨性/三點彆曲試驗 JISK 7171(2008) 〇 X X X ◎ ◎ 嫌積電阻(Ocm) JISK691U2006) 2.4χ 1014 l.lx 10丨4 4.1x 1014 1.3χ 1014 6.4χ 1014 0.6χ 1014 絕緣破壞電麼(kV/mm) JIS C 2110(2010) 37 18 40 24 48 10 玻璃轉移點(°c) 168 107 •24 217 145 138 5%重量減少溫度JIS K 7210 357 325 430 370 310 352 初始黏接力試 驗 VS筆記 型電腦 用封裝 基板 試驗 ⑴ 〇 〇 〇 〇 〇 〇 試驗 (2) 〇 〇 〇 〇 〇 〇 VS不鏽 鋼基板 試驗 ⑴ 〇 〇 〇 〇 〇 〇 試驗 (2) 〇 〇 〇 〇 〇 〇 氮化硼粒子 ... 配向角度(〇0(廑) 16 16 15 16 20 17 聚合物 聚合物之動黏 度 JIS K 7233 (泡黏度計法) 對應標準品 A5 Z . ΙΜ3 Α2〜D A2-D 動態黏度 (xlO^mVs') 0.005 5.00 - 1.00- 1.55 0.22 〜 1.00 0.22^ 1.00 g*A :調配質量 [想積%]*8 :相對於熱傳導片材(硬化劑除外)之總體積的百分率 [體積%]*C :相對於熱傳導片材之總體積的百分率 次數*D :積層片材之熱壓之次數 153628.doc • 38 - ⑧ 201132691 表3 表3 實施例·ι t較例 平均粒徑 實施例 13 實施例 14 實施例 15 實施例 16 比較例 1 比較例 2 各 成 分 之 調 配 處 方 氮化硼粒子 /g*A /[體積%]*8 /[體積%]*C PT-110 幻 45 13.42 P〇] 【691 13.42 [70] 『691 13.42 [70] Γ691 13.42 [70] 【691 1.44 [20] ΓΙ9.31 2.46 ρο] 『291 UH P-1*2 9 - - 聚合物 熱硬 化性 樹脂 環氧樹脂A*3 ί丰固熊) 3 3 3 - 3 3 環氧樹脂Β%4 (液態狀) - - - 1 - - 環氧樹 脂组合 環氧樹脂(:奶 (固態) • - - - - - 物 環氡樹脂〇_ (固態) - - - 2 - 硬化劑〜 (固體成分卩數) 3 (0.15) 3 (0.15) 3 (0.15) - 3 (0.15) 3 (0.15) _硬化劑也 (固體成分ε數) - - - 3 (0.15) - - 熱塑 性樹 脂 聚乙烯859 - - - - - 製 造 條 件 熱壓 溫度(°C) 70 80 80 80 80 80 次數(次)*D 5 5 5 5 5 5 荷重(MPa)/(噸) 20/5 20/5 40/10 20/5 20/5 20/5 評 價 熱傳導性 片& 熱導率 (W/m.K) 面方向(SDI 11.2 32.5 50.7 30 1.5 1.1 厚度方向(TD) 3.0 5.5 7.3 2.0 5.7 0.6 比(SD/TD) 3.7 5.9 6.9 15.0 0.3 1.8 柔軟性/耐背曲性試驗 JISK 5600-5-1 〇 ◎ 〇 ◎ X X 空隙率(體精°/〇) 26 8 3 4 0 0 階差追隨性/三點彎曲試驗 JISK 7171(2008) ◎ ◎ 〇 ◎ 〇 0 體積電阻(Ω·αη) JISK 6911(2006) 0.8χ1014 2.5M014 5.3><1014 2χ1〇'4 8.2χ1014 79χ10,4 絕緣破壞電壓(kV/mm) JIS 0 2110(2010) 12 30 43 45 53 50 玻璃轉移點rc) 138 139 139 216 139 138 5%重量減少3 ^JISK7210 348 355 350 362 280 285 初始黏 接力試驗 VS筆記 型電腦 用封裝 基板 試驗 (1) 〇 〇 〇 〇 〇 〇 試驗 (2) 〇 0 〇 〇 〇 〇 VS不鏽 钢基板 試驗 (1) 〇 〇 〇 〇 〇 〇 試驗 (2) 〇 〇 〇 〇 〇 〇 氮化硼粒子 配向角>1 变(〇0(度) 15 15 13 12 31 34 聚合物 聚合物之動黏 度ns K 7233 (泡黏度計法) 對應標準品 A2〜D A2〜D A2〜D Α2〜D A2-D Α2〜D 動態黏度 (xurV/s) 0.22- 1.00 0.22 〜 1.00 0.22〜 1.00 0.22 〜 1.00 0.22〜 1.00 0.22〜 1.00 g*A :調配質量 [體積%]*8 :相對於熱傳導片材(硬化劑除外)之總體積的百分率 [體積%]1^ :相對於熱傳導片材之總體積的百分率 次數*D ··積層片材之熱壓之次數 -39- 153628.doc 201132691 表1〜表3中之各成分中之數值於未特別記載之情形時, 表示g數。 再者,於表1〜表3之氮化硼粒子之攔中,上段之數值為 氮化硼粒子之調配質量(g),中段之數值為熱傳導性片材中 氮化侧粒子相對於除硬化劑外之固體成分(即氮化硼粒子 與環氧樹脂或聚乙烯之固體成分)之總體積的體積百分率 (體積°/〇) ’下段之數值為氮化硼粒子相對於熱傳導性片材 之固體成分(即氮化硼粒子與環氧樹脂及硬化劑之固體成 分)之總體積的體積百分率(體積。/〇)。 又,表1〜表3之各成分中’對於附※符號之成分,以下 記載其詳細内容。 PT-110.商品名、板狀氮化棚粒子、平均粒徑(光散射 法)45μηι、日本邁圖高新材料公司製造 UHP-02 :商品名:SH0BN UHIM、板狀氮化硼粒子、平 均粒徑(光散射法)9 μιη、昭和電工公司製造 環氧樹脂八※3 : OGSOL EG(商品名)、雙芳基苐型環氧樹 脂、半固態、環氧當量294 g/eqiv·、軟化溫度(環球 法)47。〇、溶融黏度(80。〇1360 mPa.s、大阪氣體化學 (Osaka Gas Chemicals)公司製造 環氧樹脂3則:JER828(商品名)、雙酚A型環氧樹脂、液 態、環氧當量184〜194 g/eqiv.、軟化溫度(環球法)未達 25°C、熔融黏度(80°C)70 mPa.s、日本環氧樹脂(Japan Epoxy Resins)公司製造 環氧樹脂0^5 : JER1002(商品名)、雙酚A型環氧樹脂、固 -40· 153628.doc ⑧ 201132691 態、環氧當量600-700 g/eqiv.、軟化溫度(環球法)78°C、 炼融黏度(80°C)10000 mPa,s以上(測定極限以上)、日本環 氧樹脂公司製造 環氧樹脂口※6 : EPPN-501HY(商品名)、三苯基甲烷型環氧 樹脂、固態、環氧當量163〜175 g/eqiv•、軟化溫度(環球 法)57〜63°C、日本化藥公司製造 硬化劑※7 : Curezol 2PZ(商品名、四國化成公司製造)之5 質量%甲基乙基酮溶液 硬化劑※8 : Curezol 2P4MHZ-PW(商品名、四國化成公司 製造)之5質量%曱基乙基酮分散液 聚乙烯※9:低密度聚乙烯、質量平均分子量(Mw)4000、數 量平均分子量(Mn)l7〇〇、Aldrich公司製造 再者,上述說明係作為本發明之例示的實施形態而提 供,其只不過為例示,並非限定性解釋。該技術領域之業 者應明白,本發明之變形例亦包含於後述之申請專利範圍 中。 【圖式簡單說明】 圖1係表示本發明之熱傳導性片材之一實施形態的立體 圖。 圖2係用以說明圖丨所示之熱傳導性片材之製造方法的步 驟圖,且 (a) 表示對混合物或積層片材進行熱壓之步驟、 (b) 表示將壓製片材分割成複數個之步驟、 (c) 係表示積層分割片材之步驟。 153628.doc -41 - 201132691 圖3係表示實施例丨之硬化後之熱傳導性片材的沿著厚度 方向之剖面的SEM照片之圖像處理圖。 圖4係表示實施例3之硬化後之熱傳導性片材的沿著厚度 方向之剖面的SEM照片之圖像處理圖。 义 圖5係表示實施例5之硬化後之熱傳導性片材的沿著厚度 方向之剖面的SEM照片之圖像處理圖。 « 圖6係表示比較例1之硬化後之熱傳導性片材的沿著厚度 方向之剖面的SEM照片之圖像處理圖。 圖7係表示比較例2之硬化後之熱傳導性片材的沿著厚度 方向之剖面的SEM照片之圖像處理圖。 圖8係表示實施例1〜4、比較例丄及2中的氮化硼粒子之含 有比例與熱傳導性片材之熱導率之關係的圖表。 圖9係表示耐彎曲性試驗之型號I的試驗裝置(耐彎曲性 試驗前)之立體圖。 圖10係表示耐彎曲性試驗之型號I的試驗裝置(耐彎曲性 試驗中途)之立體圖。 【主要元件符號說明】 1 熱傳導性片材 1A 壓製片材 1B 分割片材 1C 積層片材 2 氮化蝴粒子 3 樹脂成分 4 脫模膜 153628.doc .42 ⑧ 201132691 10 型號I之試驗裝置 11 第1平板 12 第2平板 13 心軸 14 止動部 LD 長邊方向 SD 面方向 TD 厚度方向 a 配向角度 153628.doc ·43·τ The field is excellent in thermal conductivity in the softness and the surface direction SD, and the 5% mass is reduced, and the clothing is in a specific range. Therefore, the heat resistance is also excellent. That is, according to the thermally conductive sheet 1, for example, it is exposed to 200. 〇; the above-mentioned high temperature can also suppress decomposition, and is used as a heat conductive sheet which is excellent in handleability and excellent in surface thermal conductivity, and is used for various heat dissipation applications, specifically, it can be used for generating high temperature of 200~boots. The heat conductive sheet # used in the power electronics technology is, for example, a heat conductive sheet which can be applied to a Sic wafer, an LED heat sink substrate, or a heat sink for a battery. Further, the thermal conductive sheet 1 is excellent in thermal conductivity in the plane direction SD, and in the initial adhesion test (1), for example, does not fall off from the adherend, and therefore the heating pressure is applied to the specific temperature of the adherend. The adhesion (initial adhesion) is also excellent. Therefore, when the thermally conductive sheet 1 is heat-pressed on the adherend, the thermally conductive sheet 1 can be surely fixed (temporarily fixed) to the adherend. Therefore, the thermally conductive sheet is temporarily fixed to the adherend in the B-stage state, and then the thermally conductive sheet 1 is thermally cured by heating, whereby the thermally conductive sheet 1 can be surely bonded to the thermally conductive sheet 1 The heat of the adherend can be efficiently thermally conducted along the surface direction SD of the thermally conductive sheet 1 by the thermally conductive sheet 1 on the adhesive body. 153628.doc -27- 201132691 Further, as the adherend, there is no particular limitation on the sub-components (ic crystal #, capacitor ', the above-mentioned electroluminescent diode, etc., wires, resistors, etc.) In addition, on the other hand, the 'hot material W material' is temporarily fixed on the bonded body, and if necessary, it is temporarily peeled off for position adjustment, and it is necessary to re-attach (secondary processing). The conductive sheet 1 is in the B-stage state, and the secondary workability:: = The conductive sheet 1 can be prevented from remaining on the surface of the jointed body when peeled off and can be easily performed: secondary processing. Further, even if the hot material sheet is left on the surface of the adherend, if the material 1 is unhardened (before curing), the residue can be easily wiped (removed). Further, in the above-described enthalpy (Fig. 2 (4)) step, for example, the mixture and the laminated sheet 1C may be rolled by a plurality of calender rolls or the like. When the resin component 3 is a thermosetting resin component, it is possible to obtain a thermally conductive sheet in the form of an uncured thermally conductive sheet 1 as described above without performing thermal curing. In other words, the heat conductive sheet of the present invention is not particularly limited as long as the resin component is a thermosetting resin, and the time is not particularly limited. For example, as described above, the step of laminating (Fig. 2(c)) may be employed. Or after the specific hot pressing step (Fig. 2(a), hot pressing of the mixture, and hot pressing without heat hardening) after a certain period of time, specifically, when applied to power electronics technology, or from the application After a certain period of time, heat hardening is performed. EXAMPLES The following examples and comparative examples are disclosed, and the present invention is more specifically 153628.doc -28 - 8 201132691, but the present invention is not limited by the examples and comparative examples. Example 1 According to the formulation of Table 1, the components (boron nitride particles and epoxy resin composition) were blended and stirred, and placed at room temperature (23 it) under the i-night sputum (solvent solvent) The dispersant of the hardener is volatilized to prepare a semi-solid. ' σ Then, the resulting mixture was held by two release films treated with polyoxyxylene, for the vacuum heating of the press at 8 ° C, in the environment of Pa (vacuum environment), Pressing with a load of 5 tons (2 〇Mpa) for 2 minutes borrowed to obtain a pressed sheet having a thickness of 0.3 mm (refer to Fig. 2 (a)). Then, when the resulting pressed sheet was projected in the thickness direction of the pressed sheet The cut piece is cut into a plurality of pieces to obtain a divided sheet (see FIG. 2(b))'. Then, the divided sheet is laminated in the thickness direction to obtain a laminated sheet (see FIG. 2(c)). The obtained laminated sheet was hot-pressed by the same conditions as above by the same vacuum heating press as described above (refer to Fig. 2 (a)). Then, the above-mentioned series of cutting, laminating and hot pressing were repeated four times. Operation (refer to Fig. 2) 'to obtain a thermal conductive sheet having a thickness of ο. mm. ^ After that, the obtained thermally conductive sheet was placed in a dryer at 〇5 〇. The underarm was heated for 120 minutes, thereby performing thermal hardening. Example 2~8, 1〇~1 6 and Comparative Example 1, 2 According to Table 1 to Table 3, the prescription and Conditions were prepared in the same manner as in Example!, whereby thermally conductive sheets having thicknesses of 〇·3 mm of Examples 2 to 8, ι to 16 and Comparative Examples 1 and 2 were obtained, respectively. 153628.doc • 29· 201132691 Example 9 According to the formulation of Table 2, each component (boron nitride particles and polyethylene) was blended and stirred to prepare a mixture. That is, when the ingredients were mixed, the mixture was heated to 130 ° C. The polyethylene was melted. Then, the obtained mixture was held by two release films treated with polyfluorene oxide for the vacuum press at 12 Torr. Under the environment of 1 〇pa (vacuum environment) Next, it was heat-pressed at a load of 1 ton (4 MPa) for 2 minutes, thereby obtaining a pressed sheet having a thickness of 0 to 3 mm (refer to Fig. 2 (a)). Then, the resulting pressed sheet was pressed to the thickness of the pressed sheet. When the direction is projected, the film is cut into a plurality of pieces, thereby obtaining a divided sheet (see FIG. 2(b)), and then the divided sheets are laminated in the thickness direction to obtain a laminated sheet (see FIG. 2(c)). Then, the obtained laminated sheet is passed through the same vacuum heating press as described above. Hot pressing is performed under the same conditions as above (refer to Fig. 2 (a)). Then, one of the above-described series of cutting, laminating, and pressurizing operations (refer to Fig. 2) is repeated four times to thereby obtain heat conduction of a thickness of 〇3 mm. (Evaluation) (1) Thermal conductivity The thermal conductivity of the thermally conductive sheet obtained from each of the examples and the comparative examples was measured. That is, by using a scrambled flash analyzer "LFA-447 type" (NETZSCH) The thermal conductivity of the surface direction (SD) was measured by a pulse heating method manufactured by the company. Further, the thermal conductivity in the thickness direction (TD) was measured by the twA method using "ai-Phase mobile" (manufactured by Ai-Phase Co., Ltd.). 153628.doc 5 201132691 The results are shown in Tables 1 to 3 (Examples 1 to 16, Comparative Examples 1 and 2) and Fig. 8 (Examples 1 to 4 and Comparative Examples 1 and 2). (2) Observation of the cross section by an electron microscope The thermally conductive sheets of Examples 1, 3, and 5, and Comparative Examples 1 and 2 were cut in the thickness direction by a cross-section polisher, and the cut surface thereof was examined by an electron microscope (SEM). ) to observe. These image processing diagrams are shown in Fig. 3 to Fig. 7, respectively. (3) Bending resistance (flexibility) The heat conductive sheets of the respective examples and the comparative examples were subjected to a bending resistance test according to JIS κ 5600-5-1 bending resistance (cylindrical mandrel method). Specifically, first, for the thermally conductive sheets of Examples 1 to 8, 1 to 16 and Comparative Examples 1 and 2, a laminated sheet having a thickness of 〇3 mm before curing was prepared as a sample, and subjected to a bending resistance test. . Further, with respect to the thermally conductive sheet of Example 9, the obtained thermally conductive sheet having a thickness of 〇 3 mm was directly subjected to the bending resistance test. Then, the bending resistance (softness) of each of the heat conductive sheets was evaluated by the following test conditions. Test condition test device: Model I Mandrel: 10 mm in diameter and each unheated heat conductive sheet was bent at a bending angle exceeding the twist and below i8 twist, and fracture (damage) occurred according to the heat conductive sheet. The angle 'is evaluated in the following manner. The results are shown in Tables 1 to 3. 153628.doc •31 · 201132691 ◎ ·· 180 degrees, no break even if bent. 〇: If the temperature is above 90 degrees, it will not reach 18 degrees. If it is bent, it will break. △ : 10 degrees or more is less than 90 degrees, and if it is bent, it is broken. X ·· exceeds 0 degrees by less than 10 degrees, and if it bends, it breaks. (4) Void ratio (ρ) The void ratio (Ρ 1 ) of the thermally conductive sheet before thermal curing of each of the examples and the comparative examples was measured by the following measurement method. Method for measuring void ratio: First, the thermally conductive sheet was cut in the thickness direction by a cross-section polisher (cp), and the cross-section thus obtained was observed by scanning electron microscopy (SEM) at 200 times. image. Then, the void portion and the other portions were subjected to binarization processing based on the obtained image, and then the area ratio of the void portion to the entire cross-sectional area of the thermally conductive sheet was calculated. The results are shown in Tables 1 to 3. (5) Step followability (three-point bending test) The heat conductive sheets before thermal hardening of the respective examples and comparative examples were subjected to the following test conditions in accordance with JIS K 7171 (2〇1〇). The point bending test was used to evaluate the step followability based on the following evaluation criteria. The results are shown in Tables 1 to 3. Test conditions Test piece: size 20 mm><15 mm Distance between fulcrums: 5 mm Test speed: 2 〇mm/min (pressure speed under the indenter) Bending angle: 120 degrees 153628.doc _ ^2 - (1) 201132691 (Evaluation criteria) ◎: No break was observed at all. 〇: Little break was observed. χ: A fracture was clearly observed. (6) Print mark visibility (print mark adhesion: mark adhesion by inkjet printing or laser printing) The heat conductive sheets of Examples 1 to 16 were printed by inkjet printing and laser printing. Print the mark 'and observe the mark. As a result, any of the thermally conductive sheets of Examples 1 to 16 was able to visually recognize the marks obtained by both the ink jet printing and the laser printing, and confirmed that the printed mark adhesion was good. (7) Volume resistance The volume resistance (R) of the thermally conductive sheets of the respective Examples and Comparative Examples was measured. Namely, the volume resistivity (R) of the thermally conductive sheet was measured in accordance with JIS κ 6911 (General Test Method for Thermosetting Plastics, 2006 Edition). The results are not in Tables 1 to 3. (8) Insulation breakdown test (jis C 2110 (2010 edition)) The insulation breakdown voltage was measured in accordance with JIS C 2110 (2010 edition) for the thermally conductive sheets obtained in the respective examples and comparative examples. That is, the 'insulation breakdown voltage is based on JIS C 2110-2 (2010 edition), "Solid Electrical Insulation Material - Test Method for Strength of Insulation Failure - Part 2: Test for Applying DC Voltage", by the step-up speed A short time (rapid boost) test of 1000 v/s was performed. 153628.doc -33- 201132691 The results are shown in Tables 1 to 3. (9) Glass transition point The glass transition point was measured for the thermally conductive sheets obtained in the respective examples and comparative examples. Namely, the thermally conductive sheet was analyzed by a dynamic viscoelasticity measuring apparatus (model: DMS6100, manufactured by SEICO Electronics Industrial Co., Ltd.) at a temperature rising rate of ^ / min and a frequency of 10 Hz. Based on the data obtained, the glass transition point was obtained in the form of the peak of tanS. The results are not in Tables 1 to 3. (10) Mass reduction measurement The thermal conductivity sheet obtained from each of the examples and the comparative examples was measured in accordance with JIS K 7120 by thermal mass analysis using a thermal mass spectrometer (heating rate of 10 〇/min, under a nitrogen atmosphere). 5% of the mass reduces the temperature. The results are not in Tables 1 to 3. (11) Initial adhesion test A. Initial adhesion test for notebook computer package substrates For the uncured heat conductive sheets of the respective examples and comparative examples, a notebook computer for packaging a plurality of electronic components was implemented. The initial adhesion tests (1) and (2) of the package substrate were used. That is, the thermal conductive sheet is placed on the surface of the package substrate for notebook computer (the side on which the electronic component is packaged) at 80 in a sponge roll containing a polyoxyl resin. (: (Examples 1 to 8 and Examples 10 to 16) or 120 °C (Example 9), heat-pressure-bonded and temporarily fixed, and after standing for 1 minute, the pen 153628.doc -34·201132691 was recorded. The package substrate for a computer is placed in the vertical direction (initial adhesion test (2)). Then, the package substrate for the notebook computer is directed to the lower side with the heat conductive sheet (ie, after being temporarily fixed) The state of the state is reversed and reversed (the initial adhesion test). In the above initial adhesion test (1) and initial adhesion test (2), the thermally conductive sheet was evaluated according to the following criteria. The results are shown in Tables 1 to 3. [Standards] 〇·There was a loss of the thermally conductive sheet from the package substrate of the notebook computer. X: It was confirmed that the thermally conductive sheet was detached from the package substrate for the notebook computer. B. Initial Adhesion Test for Stainless Steel Substrate For the uncured heat conductive sheets of the respective examples and the comparative examples, the initial adhesion to the stainless steel substrate (manufactured by Sus3 4) was carried out in the same manner as described above. (1) and (2), and in the above initial adhesion test (1) and initial adhesion test (7), the thermally conductive sheet was evaluated according to the following criteria. The results are shown in Tables 1 to 3. Benchmark> (10) The heat conductive sheet does not fall off from the non-ferrous steel substrate. It is confirmed that the heat conductive sheet is detached from the stainless steel substrate. (12) The alignment angle of the boron nitride particles (α) 153628.doc -35- 201132691 The heat conductive sheet is cut along the thickness direction by a cross-section polisher (cp), and the resulting cross section is photographed by a scanning electron microscope (SEM) at 100 to 2000 times, according to the obtained SEM photograph (refer to 3 to 7), the inclination angle (α) of the longitudinal direction (LD) of the boron nitride particles with respect to the plane direction (SD) of the thermally conductive sheet is obtained, and the boron nitride particles are calculated as the average value thereof. The angle of alignment (c〇. The results are shown in Table 1 to Table 3. (13) Dynamic viscosity of resin component Each example and each comparative example were measured by the dynamic viscosity test according to JIS K 7233 (bubble viscosity meter method). The dynamic viscosity of the resin component used in the process. The resin component and the standard product are dissolved in a solvent (butyl carbitol) at a temperature of 25 ± 0.5 C at a solid concentration of 4 〇 mass / , to prepare a resin component sample and a standard sample, respectively. According to its dynamic viscosity, it is divided into A5~Al, A~Z, and Z1~Z10, and the corresponding dynamic viscosity is in the range of 0.005χ10·4 m2/s~1066x10·4 m2/s. Comparing the rising speed of the bubble in the resin component sample with the rising speed of the bubble in the standard sample (the known dynamic viscosity is known), and determining the dynamic viscosity of the standard sample having the same rising speed as the dynamic viscosity of the resin component, thereby The dynamic viscosity of each resin component was measured. The results are shown in Tables 1 to 3. Table 1 153628.doc -36· 8 201132691 Table 1 Campan you 1 Example 1 Example 2 Average 'Ion ium, Example 3 Example 4 Example 5 Example 6 Nitride shed particles / g * A / Γ · 3#接〇/1Ί·Β PT-110** 45 3.83 [40] [38.81 5.75 [50] [48.81 12.22 [68] [66.91 23 [80] [79.21 • 12.22 [68] fAA Q1 Sister is very /0J / [volume%]*. UHP-1 «2 9 - - - 12.22 [68] Γ66.9Ί ”ooy| Each epoxy resin A®3 _ (ample energy) 3 3 3 3 3 _ /VSl epoxy resin B*4 ( Liquid) - - - - - 1.5 Thermosetting Epoxy Resin Epoxy Resin C*5 (Gold Bear) - - - - - 1.5 Square Polymeric Resin Composition Epoxy Resin 〇86 (Gold Bear) - - - - Hardener (solid content ε) 3 (0.15) 3 (0.15) 3 (015) 3 (0.15) 3 (0.15) 3 (0.15) Hardener s8 (solid component e number) - - - - Thermoplastic resin Ethylene - - - - - Article temperature (°c) 80 80 80 80 80 80 Number of hot presses (times) *D 5 5 5 5 5 5 Pieces of load (MPa) / (tons) 20/5 20/5 20/ 5 20/5 20/5 20/5 Thermal conductivity direction (SD) 4.5 6.0 30.0 32.5 17.0 30.0 Thickness direction (TD) 1.3 3.3 5.0 5.5 5.8 5.0 Ratio (SD/TD) 3.5 1.8 6.0 5.9 2.9 6.0 Softness / Flexibility test JISK 5600-5-1 ◎ ◎ ◎ ◎ 〇 ◎ void ratio (% by volume) 0 0 5 12 6 4 Step follower/three-point distortion test JISK 7171 (2008) 〇〇〇〇〇〇 Volume resistance (Ocm) JISK 6911 (2006) 5.5χ1014 3.4χ1014 2.1Χ1014 1.3χ1014 1.7χ1014 2.2:<1014 Thermal Conductive Sheet Insulation Breakdown Voltage (kV/_) JISC 2110(2010) 48 51 38 21 40 39 Review Glass Transfer Point rc) 139 140 139 138 140 130 Price 5 % weight reduction temperature JIS K 7210 318 327 333 381 341 344 VS notebook computer test (1) 封装 initial adhesion test substrate test (2) 〇〇〇〇〇〇 test VS stainless test (1) 〇 〇〇〇〇〇Steel substrate test (2) 〇〇〇〇〇〇 nitriding collar particle alignment angle (6) (degrees) 18 18 15 13 20 15 Polymer dynamic viscosity corresponding standard A2 ~ D Α 2 ~ D Α 2 ~ D Α2~D A2-D A2~D Polymer degree JIS K 7233 (bubble viscosity meter method) Dynamic viscosity fxlO^mVs) 0·22~ 1.00 0.22- 1.00 0.22- 1.00 0.22- 1.00 0.22 〜 1.00 0.22- 1.00 g*A : Dispensing quality [Zhao product%]*8 : Percentage of total relative to heat-conducting sheet (excluding hardener) [% by volume]*C : Number of times relative to total volume of heat-conductive sheet *D : Laminated sheet The number of hot pressing times -37- 153628.doc 201132691 Table 2 Table 2 Example Average Particle Size (um) Example 7 Example 8 Example 9 Example 10 Example 11 Example 12 Formulation of each component Formulation of nitriding shed particles / g * A / [% by volume] * 8 / [馑Product %^ PT-110*1 45 12.22 [68] [66.9] 12.22 [68] [66.91 3.83 [60] Γ60] 13.42 [70] Γ69] 3.83 [40] Γ37.71 13.42 [70] UHP-1*2 9 - - - - Polymer thermosetting resin Epoxy resin month a composition Epoxy resin A15» ίFeng solid state) - - - - 3 3 氡 resin 8〃4 ί liquid form) 3 - - - - Epoxy Resin (solid) - 3 - - - - Epoxy ί solid) - - - 3 - - Hardener ί Solid component g number) 3 (0.15) 3 (0.15) - 3 (0.15) 6 (0.3) 3 (0.15 ) Hardener & ί solid component g number) - - - - - - Thermoplastic resin polyethylene 589 - - 1 - Manufacturing conditions Hot pressing temperature (°c) 80 80 120 80 80 60 times (times)*D 5 5 5 5 5 5 Load (MPa) / («S〇20/5 20/5 4/1 20/5 20/5 20/5 Evaluation of thermal conductivity sheet thermal conductivity (W/mK) Surface orientation (SD) 30.0 30.0 20 24.5 4.1 10.5 Thickness direction (TD) 5.0 5.0 2.0 2.1 1.1 2.2 Ratio (SD/TD) 6.0 6.0 10.0 11.7 3.7 4.8 Softness/bending resistance test JIS K 5600-5-1 〇Δ X 〇◎ 陈 陈 rate (% by volume) 2 13 1 10 0 29 Step follower/three-point test JISK 7171 (2008) 〇 XXX ◎ ◎ Accident resistance (Ocm) JISK691U2006) 2.4χ 1014 l.lx 10丨4 4.1x 1014 1.3χ 1014 6.4χ 1014 0.6χ 1014 Insulation damage (kV/mm) JIS C 2110(2010) 37 18 40 24 48 10 Glass Transfer Point (°c) 168 107 •24 217 145 138 5% Weight Reduction Temperature JIS K 7210 357 325 430 370 310 352 Initial Adhesion Test VS Notebook PC Package Test (1) 〇〇〇〇〇〇 Test (2) 〇〇〇〇〇〇VS stainless steel substrate test (1) 〇〇〇〇〇〇 test (2) 〇〇〇〇〇〇 boron nitride particles... alignment angle (〇0(廑) 16 16 15 16 20 17 Dynamic viscosity of polymer polymer JIS K 7233 (bubble viscosity meter method) Corresponding standard A5 Z . ΙΜ3 Α2~D A2-D Dynamic viscosity (xlO^mVs') 0.005 5.00 - 1.00- 1.55 0.22 〜 1.00 0.22^ 1.00 g*A : blending quality [% of accumulation] *8 : relative to the total volume of the thermally conductive sheet (except hardener) Fraction [% by volume]*C: number of times relative to the total volume of the thermally conductive sheet *D: number of hot pressing of the laminated sheet 153628.doc • 38 - 8 201132691 Table 3 Table 3 Example · Example Average particle size Example 13 Example 14 Example 15 Example 16 Comparative Example 1 Comparative Example 2 Formulation of each component Boron nitride particles / g * A / [% by volume] * 8 / [% by volume] * C PT- 110 Magic 45 13.42 P〇] [691 13.42 [70] 『691 13.42 [70] Γ691 13.42 [70] [691 1.44 [20] ΓΙ9.31 2.46 ρο] 『291 UH P-1*2 9 - - Polymer heat Curable resin epoxy resin A*3 ί丰固熊) 3 3 3 - 3 3 Epoxy resin Β%4 (liquid) - - - 1 - - Epoxy resin combination epoxy resin (: milk (solid) • - - - - - 氡 氡 resin 〇 _ (solid) - - - 2 - hardener ~ (solid number of turns) 3 (0.15) 3 (0.15) 3 (0.15) - 3 (0.15) 3 (0.15) _ Hardener (also ε of solid content) - - - 3 (0.15) - - Thermoplastic resin polyethylene 859 - - - - - Manufacturing conditions Hot pressing temperature (°C) 70 80 80 80 80 80 Times (times)*D 5 5 5 5 5 5 (MPa)/(ton) 20/5 20/5 40/10 20/5 20/5 20/5 Evaluation of thermally conductive sheets & Thermal conductivity (W/mK) Surface orientation (SDI 11.2 32.5 50.7 30 1.5 1.1 Thickness Direction (TD) 3.0 5.5 7.3 2.0 5.7 0.6 Ratio (SD/TD) 3.7 5.9 6.9 15.0 0.3 1.8 Flexibility/back resistance test JISK 5600-5-1 〇◎ 〇◎ XX Void ratio (body fine °/〇) 26 8 3 4 0 0 Step follower/three-point bending test JIS K 7171 (2008) ◎ ◎ 〇 ◎ 〇 0 Volume resistance (Ω·αη) JISK 6911 (2006) 0.8χ1014 2.5M014 5.3><1014 2χ1〇 '4 8.2χ1014 79χ10,4 Dielectric breakdown voltage (kV/mm) JIS 0 2110(2010) 12 30 43 45 53 50 Glass transfer point rc) 138 139 139 216 139 138 5% weight reduction 3 ^JISK7210 348 355 350 362 280 285 Initial Adhesion Test VS Notebook PC Package Test (1) 〇〇〇〇〇〇 Test (2) 〇0 〇〇〇〇VS Stainless Steel Substrate Test (1) 〇〇〇〇〇〇 Test (2) 〇 〇〇〇〇〇Boronium nitride particle alignment angle >1 change (〇0 (degrees) 15 15 13 12 31 34 Dynamic viscosity of polymer polymer ns K 7233 (bubble viscosity meter method) Corresponding Standards A2~D A2~D A2~D Α2~D A2-D Α2~D Dynamic Viscosity (xurV/s) 0.22- 1.00 0.22 ~ 1.00 0.22~ 1.00 0.22 ~ 1.00 0.22~ 1.00 0.22~ 1.00 g*A : Formulation mass [% by volume]*8: Percentage relative to the total volume of the heat conductive sheet (excluding the hardener) [% by volume] 1^: The number of times with respect to the total volume of the heat conductive sheet *D ··Laminated sheet The number of hot presses - 39 - 153628.doc 201132691 The numerical values of the respective components in Tables 1 to 3 indicate the g number unless otherwise specified. Furthermore, in the barrier of boron nitride particles in Tables 1 to 3, the value of the upper stage is the blending mass (g) of the boron nitride particles, and the value of the middle section is the side of the nitride side of the thermally conductive sheet relative to the hardening. The volume fraction of the total volume of the solid component outside the agent (ie, the solid content of the boron nitride particles and the epoxy resin or polyethylene) (volume ° / 〇) 'The value of the lower segment is the boron nitride particle relative to the thermally conductive sheet The volume fraction (volume/〇) of the total volume of the solid component (i.e., the solid content of the boron nitride particles and the epoxy resin and the hardener). In addition, in each component of Tables 1 to 3, the details of the components attached to the symbols of ※ are described below. PT-110. Trade name, plate-shaped nitride shed particles, average particle size (light scattering method) 45μηι, manufactured by Japan Momentive Advanced Materials Co., Ltd. UHP-02 : trade name: SH0BN UHIM, plate-shaped boron nitride particles, average particle Diameter (light scattering method) 9 μιη, manufactured by Showa Denko Co., Ltd. 8*3 : OGSOL EG (trade name), bisaryl fluorene epoxy resin, semi-solid, epoxy equivalent 294 g/eqiv·, softening temperature (Universal Law) 47. 〇, melt viscosity (80. 〇 1360 mPa.s, Osaka Gas Chemicals (Osaka Gas Chemicals) company made epoxy resin 3: JER828 (trade name), bisphenol A epoxy resin, liquid, epoxy equivalent 184~ 194 g/eqiv., softening temperature (global method) less than 25 ° C, melt viscosity (80 ° C) 70 mPa.s, Japan epoxy resin (Japan Epoxy Resins) company made epoxy resin 0^5: JER1002 ( Trade name), bisphenol A epoxy resin, solid-40· 153628.doc 8 201132691 state, epoxy equivalent 600-700 g/eqiv., softening temperature (ring and ball method) 78 ° C, smelting viscosity (80 °) C) 10000 mPa, s or more (above the measurement limit), epoxy resin port manufactured by Japan Epoxy Resin Co., Ltd. *6 : EPPN-501HY (trade name), triphenylmethane type epoxy resin, solid state, epoxy equivalent 163~ 175 g/eqiv•, softening temperature (global method) 57 to 63 ° C, manufactured by Nippon Kayaku Co., Ltd. *7 : 5 mass % methyl ethyl ketone solution of Curezol 2PZ (trade name, manufactured by Shikoku Chemicals Co., Ltd.) Hardener*8 : 5 mass % mercapto ethyl ketone of Curezol 2P4MHZ-PW (trade name, manufactured by Shikoku Chemicals Co., Ltd.) Dispersion polyethylene*9: low-density polyethylene, mass average molecular weight (Mw) 4000, number average molecular weight (Mn) 17 〇〇, manufactured by Aldrich Co., Ltd., the above description is provided as an exemplified embodiment of the present invention, It is merely illustrative and not limiting. It should be understood by those skilled in the art that the modifications of the present invention are also included in the scope of the claims described below. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 shows a thermally conductive sheet of the present invention. Fig. 2 is a perspective view for explaining a method of manufacturing the thermally conductive sheet shown in Fig. 2, and (a) shows a step of hot pressing a mixture or a laminated sheet, (b) The step of dividing the pressed sheet into a plurality of sheets, and (c) showing the step of forming the laminated sheets. 153628.doc -41 - 201132691 FIG. 3 is a graph showing the thickness of the thermally conductive sheet after hardening of the example. Fig. 4 is an image processing diagram showing an SEM photograph of a cross section along the thickness direction of the thermally conductive sheet after curing in Example 3. Fig. 4 is a view showing an image of an SEM photograph of a cross section in the thickness direction of the thermally conductive sheet after curing in Example 3. An image processing chart of the SEM photograph of the cross section along the thickness direction of the thermally conductive sheet after hardening of Example 5. Fig. 6 shows the thickness direction of the thermally conductive sheet after curing of Comparative Example 1. Fig. 7 is an image processing diagram showing an SEM photograph of a cross section along the thickness direction of the thermally conductive sheet after curing in Comparative Example 2. Fig. 8 is a graph showing the relationship between the ratio of the boron nitride particles in Examples 1 to 4, Comparative Examples 2 and 2 and the thermal conductivity of the thermally conductive sheet. Fig. 9 is a perspective view showing a test device (before the bending resistance test) of the model I of the bending resistance test. Fig. 10 is a perspective view showing a test device (in the middle of the bending resistance test) of the model I of the bending resistance test. [Main component symbol description] 1 Thermal conductive sheet 1A Pressed sheet 1B Split sheet 1C Laminate sheet 2 Nitrided butterfly particles 3 Resin component 4 Release film 153628.doc .42 8 201132691 10 Model I test device 11 1 plate 12 2nd plate 13 Mandrel 14 Stop LD Long-side direction SD Face direction TD Thickness direction a Alignment angle 153628.doc ·43·