TW201125905A - Process for production of expandable resin particles, pre-expanded beads, and products of expansion molding - Google Patents
Process for production of expandable resin particles, pre-expanded beads, and products of expansion molding Download PDFInfo
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- TW201125905A TW201125905A TW099130308A TW99130308A TW201125905A TW 201125905 A TW201125905 A TW 201125905A TW 099130308 A TW099130308 A TW 099130308A TW 99130308 A TW99130308 A TW 99130308A TW 201125905 A TW201125905 A TW 201125905A
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- resin
- parts
- resin particles
- transmittance
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- 238000000034 method Methods 0.000 title abstract description 72
- 238000000465 moulding Methods 0.000 title description 10
- 239000011324 bead Substances 0.000 title description 5
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- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/16—Making expandable particles
- C08J9/18—Making expandable particles by impregnating polymer particles with the blowing agent
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- C—CHEMISTRY; METALLURGY
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/22—After-treatment of expandable particles; Forming foamed products
- C08J9/224—Surface treatment
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- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
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- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
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Abstract
Description
201125905 六、發明說明: L發明戶斤屬之技術領域3 發明領域 本發明係有關於發泡性樹脂粒子之製造方法、預發泡 粒子及發泡成形體。更詳而言之,本發明是有關於業經賦 予紫外線吸收機能之發泡性樹脂粒子之製造方法、預發泡 粒子及發泡成形體。由本發明之發泡性樹脂粒子所獲得的 發泡成形體,適於用以運送及/或保管可能因紫外線而受損 的電氣製品之容器。 【先前技術3 發明背景 各種製品或其零件,爲了保護其免於運送或保管時的 破損,而置於容器中。這種容器通常使用樹脂製容器,尤 其以使用對衝擊具有緩衝性的發泡成形體製之容器為宜。 不過,製品的情況,有時製造地點與販售地點是分開 的。而若是零件,則零件的製造地點、與將該零件組裝為 製品的地點有時是分開的。近年來,隨著經濟的全球化, 這些地點會有跨國的情形。因此,製品或零件的運送或保 管期間會延長。例如,已知電氣製品會因紫外線照射而劣 化。在長期運送或保管的情況下,電氣製品暴露於紫外線 的機會增加。因之,容器不僅需要對衝擊之優異緩衝性, 還須尋求對於運送時或保管時受暴之紫外線的遮蔽性。 爲了製造業已賦予紫外線吸收劑的發泡成形體,已有 文獻研討預先使紫外線吸收劑存在於樹脂成分中的方法, 201125905 可舉日本特開靡损⑹號公報(專利文獻υ。該文獻中, 係利用擠壓機進行黯成分與紫轉㈣狀混合,並使 L包劑次渗於業已擠壓出的顆粒,而獲得發泡性樹脂粒子。 先行技術文獻 【專利文獻】 專利文獻1:日本特開2002-155161號公報 C發明内容】 發明概要 發明欲解決之課題 上述公報係基於提升耐候性為目的而使用紫外線吸收 劑。又,紫外線吸收劑係藉由擠壓機與樹脂成分混合。因 此,所得到的發泡成形體,可遮蔽某種程度的紫外線。然 而,吾人仍尋求可更有效率、更簡易地將紫外線吸收劑混 。於樹月曰成为中,使紫外線遮蔽性進一步提升,並且同時 兼具耐衝擊性的發泡成形體、及用以製造該發泡成形體之 發泡性樹脂粒子的製造方法的提供。 用以欲解決課題之手段 作為樹脂粒子之製造方法方面,已知有例如擠壓法、 懸浮聚合法、乳化聚合法等各種方法。本發明人等針對紫 外線吸收劑之添加時期進行研討,結果意外發現,藉由使 紫外線吸收劑之添加時期在發泡劑浸滲時而非在樹脂粒子 製造時,可獲得一種發泡性樹脂粒子,該發泡性樹脂粒子 係可提供以高次元兼備紫外線遮蔽性與耐衝擊性之發泡成 形體之物’因而完成本發明。 201125905 如此,依據本發明,可提供一種發泡性樹脂粒子之製 造方法,其係在使發泡劑浸滲至可成為發泡性樹脂粒子的 樹脂粒子中時,使紫外線吸收劑與前述樹脂粒子接觸,藉 此獲得具有紫外線遮蔽性的發泡性樹脂粒子。 又,依據本發明,可提供一種預發泡粒子,其係使依 上述方法所製得之發泡性樹脂粒子進行預發泡至體積倍數 5〜60倍而獲得者。 再者,依據本發明,可提供一種發泡成形體,其可由 含有紫外線吸收劑之發泡性樹脂粒子製得, 且,前述發泡成形體在從其表皮切入5mm厚度之試樣 中,具有3%以下的365nm波長光之透射率。 發明效果 依據本發明,藉由在發泡劑浸滲時作為樹脂粒子與紫 外線吸收劑之接觸時期,可使紫外線吸收劑簡易且有效率 地被樹脂粒子所吸收。因此,依據本發明,可獲得一種發 泡性樹脂粒子,該發泡性樹脂粒子可提供兼備紫外線遮蔽 性與耐衝擊性之發泡成形體。 又,當前述紫外線吸收劑係苯并三唑系或二苯基酮系 的紫外線吸收劑,且相對於前述樹脂粒子100重量份係使用 0.01〜0.5重量份之情況時,可獲得一種發泡性樹脂粒子,該 發泡性樹脂粒子可提供紫外線遮蔽性更加提升的發泡成形體。 再者,當前述樹脂粒子係含有聚烯烴系樹脂與聚苯乙 烯系樹脂的樹脂粒子之情況時,可獲得一種發泡性樹脂粒 子,該發泡性樹脂粒子係可提供一種發泡成形體,該發泡 201125905 成形體係即使為了改善珠壽命而增加聚苯乙烯系樹脂成 分,仍可維持紫外線遮蔽性且耐衝擊性及耐破裂性優越之物。 甚且,當前述樹脂粒子係含有聚烯烴系樹脂100重量份 與聚苯乙烯系樹脂120〜560重量份的樹脂粒子之情況時,可 獲得一種發泡性樹脂粒子,係珠壽命獲得進一步改善且可 以高次元兼具耐衝擊性及耐破裂性但紫外線遮蔽性仍可維 持之物。 使上述發泡性樹脂粒子進行預發泡成體積倍數5〜6 0倍 而獲得的預發泡粒子,係可提供一種發泡成形體,該發泡 成形體係可以高次元兼具紫外線遮蔽性與耐衝擊性之物。 圖式簡單說明 第1圖係顯示對實施例1之發泡成形體的照射光波長與 透射率之關係圖。 第2圖係顯示對實施例2之發泡成形體的照射光波長與 透射率之關係圖。 第3圖係顯示對實施例3之發泡成形體的照射光波長與 透射率之關係圖。 第4圖係顯示對實施例4之發泡成形體的照射光波長與 透射率之關係圖。 第5圖係顯示對比較例1之發泡成形體的照射光波長與 透射率之關係圖。 第6圖係顯示對實施例7之發泡成形體的照射光波長與 透射率之關係圖。 第7圖係發泡成形體之紫外線透射率之測定裝置概要圖。 201125905 第8(a)、8(b)圖係顯示紫外光、實施例1及比較例1之發 泡成形體之各個波長放射度之圖。 t ^"万包方式]I 用以實施發明之形態 (發泡性樹脂粒子) 發泡性樹脂粒子之製造方法中,樹脂粒子與紫外線吸 收劑的接觸係於發泡劑浸滲時進行。此處,紫外線吸收劑 對樹脂粒子的接觸,乃是藉由在發泡劑浸滲時,紫外線吸 收劑存在於樹脂粒子週邊來進行。紫外線吸收劑可於發泡 劑浸滲時同時添加,亦可添加於發泡劑浸滲前樹脂粒子預 先所存在的系統中。 (1)樹脂粒子 樹脂粒子係可成為發泡性樹脂粒子之粒子,換言之, 只要是可浸滲發泡劑之粒子則並無特別限定。例如,可舉 出聚烯烴系樹脂、聚苯乙烯系樹脂、該等樹脂之混合物等 的樹脂成分所構成的樹脂粒子。甚且,樹脂成分中,可在 不妨礙本發明效果的範圍内,含有橡膠成分(聚丁二烯、丁 二烯-苯乙烯共聚物等)。 作為聚烯烴系樹脂者並無特別限制,可使用公知之樹 脂。又,聚烯烴系樹脂亦可交聯。例如,支鏈狀低密度聚 乙烯、直鏈狀低密度聚乙烯、中密度聚乙烯、高密度聚乙 烯、乙烯-醋酸乙烯共聚物、乙烯-甲基丙烯酸甲酯共聚物、 該等共聚物之交聯體等的聚乙烯系樹脂、丙烯單聚物、乙 烯-丙烯隨機共聚物、丙烯-1-丁烯共聚物、乙烯-丙烯-丁烯 201125905BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an expandable resin particle, a pre-expanded particle, and a foamed molded article. More specifically, the present invention relates to a method for producing an expandable resin particle to which an ultraviolet absorbing function is imparted, a pre-expanded particle, and a foamed molded article. The foamed molded article obtained from the expandable resin particles of the present invention is suitable for transporting and/or storing a container of an electrical product which may be damaged by ultraviolet rays. [Prior Art 3] Various articles or parts thereof are placed in a container in order to protect them from damage during transportation or storage. Such a container is usually a resin container, and it is particularly preferable to use a container having a foaming molding system which is shock-absorbing. However, in the case of products, sometimes the manufacturing location is separate from the location of the sale. In the case of a part, the location where the part is made and the place where the part is assembled into a product are sometimes separated. In recent years, with the globalization of the economy, these locations have been transnational. Therefore, the delivery or retention of the product or part will be extended. For example, electrical products are known to be degraded by ultraviolet radiation. In the case of long-term transportation or storage, the chance of exposure of electrical products to ultraviolet light increases. Therefore, the container not only needs excellent cushioning properties against impact, but also needs to be shielded from ultraviolet rays that are exposed during transportation or storage. In order to produce a foamed molded article to which a UV absorber has been applied, a method of preliminarily presenting a UV absorber in a resin component has been studied in the literature. Japanese Patent Publication No. Hei. 6 (Patent Document No.) In the extrusion machine, the bismuth component is mixed with the purple (four) shape, and the L coating agent is infiltrated into the extruded granules to obtain the foamable resin particles. PRIOR ART DOCUMENTS [Patent Document] Patent Document 1: Japan SUMMARY OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION The above publication is based on the use of an ultraviolet absorber for the purpose of improving weather resistance. Further, the ultraviolet absorber is mixed with a resin component by an extruder. The obtained foamed molded body can shield a certain degree of ultraviolet rays. However, it has been sought to more efficiently and easily mix the ultraviolet absorbers, and the ultraviolet light shielding property is further improved in the formation of the tree. Further, the foam molded article having both impact resistance and the method for producing the foamable resin particles for producing the foam molded article For the method of producing the resin particles, various methods such as an extrusion method, a suspension polymerization method, and an emulsion polymerization method are known. The inventors of the present invention have studied the period of addition of the ultraviolet absorber. As a result, it has been unexpectedly found that by adding the ultraviolet absorbing agent to the blowing agent at the time of impregnation of the blowing agent, rather than at the time of production of the resin particles, a foamable resin particle which can provide both high-order elements can be obtained. Thus, the object of the foaming molded body of ultraviolet shielding property and impact resistance is thus completed. Thus, according to the present invention, a method for producing foamable resin particles can be provided by impregnating a foaming agent to In the case of the resin particles of the foamable resin particles, the ultraviolet ray absorbing agent is brought into contact with the resin particles to obtain foamable resin particles having ultraviolet shielding properties. Further, according to the present invention, a pre-expanded particle can be provided. It is obtained by pre-expanding the expandable resin particles obtained by the above method to a volume ratio of 5 to 60 times. According to the present invention, it is possible to provide a foamed molded article which can be obtained from expandable resin particles containing an ultraviolet absorber, and which has 3% of a sample having a thickness of 5 mm cut from the skin thereof. The following 365 nm wavelength light transmittance. According to the present invention, the ultraviolet absorber can be easily and efficiently absorbed by the resin particles by the contact period of the resin particles with the ultraviolet absorber during the impregnation of the foaming agent. Therefore, according to the present invention, it is possible to obtain a foamable resin particle which can provide a foam molded article having both ultraviolet shielding properties and impact resistance. Further, when the ultraviolet absorber is a benzotriazole When a UV absorber of a diphenyl ketone type is used in an amount of 0.01 to 0.5 parts by weight based on 100 parts by weight of the resin particles, a foamable resin particle which can provide ultraviolet rays can be obtained. A foamed molded body with improved shielding properties. In the case where the resin particles contain resin particles of a polyolefin resin and a polystyrene resin, a foamable resin particle can be obtained, and the foamable resin particle can provide a foam molded body. In the foaming 201125905 molding system, even if the polystyrene resin component is added in order to improve the life of the bead, the ultraviolet shielding property can be maintained, and the impact resistance and the crack resistance are excellent. In the case where the resin particles contain 100 parts by weight of the polyolefin resin and 120 to 560 parts by weight of the resin particles of the polystyrene resin, one type of expandable resin particles can be obtained, and the bead life is further improved. It can be high-order and has both impact resistance and crack resistance, but UV shielding can still be maintained. The pre-expanded particles obtained by pre-expanding the expandable resin particles into a volume ratio of 5 to 60 times provide a foam molded body which can have high-order ultraviolet shielding properties. Impact resistant. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a graph showing the relationship between the wavelength of irradiation light and the transmittance of the foamed molded article of Example 1. Fig. 2 is a graph showing the relationship between the wavelength of the irradiation light and the transmittance of the foamed molded article of Example 2. Fig. 3 is a graph showing the relationship between the wavelength of the irradiation light and the transmittance of the foamed molded article of Example 3. Fig. 4 is a graph showing the relationship between the wavelength of the irradiation light and the transmittance of the foamed molded article of Example 4. Fig. 5 is a graph showing the relationship between the wavelength of the irradiation light and the transmittance of the foamed molded article of Comparative Example 1. Fig. 6 is a graph showing the relationship between the wavelength of the irradiation light and the transmittance of the foamed molded article of Example 7. Fig. 7 is a schematic view showing a measuring device for ultraviolet transmittance of a foamed molded article. 201125905 Figures 8(a) and 8(b) are graphs showing the respective wavelengths of ultraviolet light, the foamed articles of Example 1 and Comparative Example 1. In the method for producing the foamable resin particles, the contact between the resin particles and the ultraviolet absorbing agent is carried out at the time of impregnation of the foaming agent. Here, the contact of the ultraviolet absorber with the resin particles is carried out by the presence of the ultraviolet absorber in the vicinity of the resin particles when the foaming agent is impregnated. The ultraviolet absorber may be added at the same time as the foaming agent is impregnated, or may be added to a system in which the resin particles are preliminarily present before the foaming agent is impregnated. (1) Resin Particles The resin particles may be particles of the foamable resin particles, in other words, the particles which are impregnable with the foaming agent are not particularly limited. For example, resin particles composed of a resin component such as a polyolefin resin, a polystyrene resin, or a mixture of these resins may be used. Further, the resin component may contain a rubber component (polybutadiene, butadiene-styrene copolymer, etc.) within a range that does not impair the effects of the present invention. The polyolefin resin is not particularly limited, and a known resin can be used. Further, the polyolefin resin may be crosslinked. For example, branched low density polyethylene, linear low density polyethylene, medium density polyethylene, high density polyethylene, ethylene-vinyl acetate copolymer, ethylene methyl methacrylate copolymer, such copolymers Polyethylene resin such as crosslinked body, propylene monomer, ethylene-propylene random copolymer, propylene-1-butene copolymer, ethylene-propylene-butene 201125905
。上述例示中,低密度係以. In the above illustration, the low density is
丙烯酸烷基@旨、二 意指笨乙烯佔了全單體的70重量%以上。作為其 可例示曱基苯乙烯、對甲基苯乙烯、丙烯腈、 腈、丙烯酸、曱基丙烯酸、丙烯酸烷基酯、甲基 基酉曰、二乙烯苯(divinylbenzen)、聚乙二醇二曱基 °所例示之中,所謂烧基係意指碳原子數1〜8 的院基。 樹脂成分係以同時含有聚烯烴系樹脂與聚苯乙烯系樹 脂為佳。這種情況下,所使用的聚烯烴系樹脂係以支鏈狀 低密度聚乙烯、直鏈狀低密度聚乙烯或乙烯_醋酸乙烯共聚 物為佳,聚苯乙烯系樹脂係以聚苯乙烯、苯乙烯-丙烯酸烷 基酯共聚物或苯乙烯-曱基丙烯酸烷基酯共聚物為佳。 聚苯乙烯系樹脂之含量係以在樹脂粒子中,相對於聚 烯烴系樹脂粒子100重量份而在120〜560重量份之範圍為佳。 聚本乙稀糸樹脂的含量若多於560重量份,則發泡成形 體的耐破裂性會降低。另一方面,若少於12〇重量份,則耐 破裂性固然大幅提升,但是發泡劑從發泡性樹脂粒子表面 散逸會有加快的傾向。於是,會因發泡劑之保存性降低而 致使發泡性樹脂粒子之珠壽命變短。較佳的聚笨乙稀系樹 201125905 脂含量為140〜450重量份,更佳的含量為15〇 __ 重置份。 使聚烯烴系樹脂與聚苯乙烯系樹脂同時含有的方去 例如可舉出將兩樹脂於擠壓機中攪拌混煉之 々凌;在水性 媒介中使笨乙烯系單體浸滲於由聚烯烴系樹塒所構成的粒 子中,、纟之使该單體聚合之方法等。其中,後者之方法'美 於可使兩樹脂較均句混合,且可獲得較接近球形粒^二 點,而屬適宜。在此,藉由後者之方法所獲得的樹脂粒子 稱之為聚烯烴與聚苯乙稀所構成的複合樹脂板子。 以下說明上述後者之方法。 首先’作為原料之聚稀烴系樹絲子係可以公知方法 =彳如,首先’使用擠壓機將聚稀烴系樹脂溶融擠出 後,It由水下切割、股鏈切 / 製聚烯烴咖旨粒子。通常“ f )4知造粒,而備 狀通㊉,所使用的聚烯烴系樹脂之形 狀為例如正球形、橢圓球 ψ( y蛋形)、圓柱形、角柱形、顆粒 7 (Pellet)或粒狀(granular)。 記作微粒⑽鄉㈣。下,亦將冰咖脂粒子 聚烯烴系樹脂中’亦可含有自由基捕捉劑。自由基捕 ^可預先添加於科Μ樹脂,或者亦可在溶融擠壓時 ::加。作為自由基捕捉劑者,係聚合禁止劑(包含聚合 抽⑷Μ化劑、受阻胺系光穩定劑等具有 插捉自由基作㈣化合物,而以難溶於水之物為佳。 域捕捉d的使用量,係以相對於聚稀煙樹脂⑽重 里知而為0.005〜0.5重量份為佳。 聚稀烴㈣絲子切含有其他滑石 、矽酸鈣、硬脂 201125905 酸鈣、合成或天然產出的二氧化矽、伸乙雙硬脂醯胺、甲 基丙烯酸酯系共聚物等的發泡核劑,三聚異氰酸三烯丙酯6 溴化物等阻燃劑、碳黑、氧化鐵、石墨等的著色劑等。 接著,使聚烯烴系樹脂粒子分散於聚合容器内的水性 介質中,使苯乙烯系單體一面浸滲於聚稀烴系樹脂粒子一 面聚合。 作為水性介質者,可舉水、水與水溶性溶媒(例如醇) 之混合介質。 苯乙烯系單體可使用苯乙烯及取代苯乙烯(取代基中 包含低級烷基、鹵素原子(尤其是氣原子)等)之任一種。又, 苯乙烯系單體係可使用與苯乙烯、與取代苯乙烯之混合 物、苯乙稀與可共聚合之少量其他單體(例如丙稀腈、甲基 丙烯酸烷基酯(烷基部分的碳原子數1〜8左右)、順丁烯二酸 單乃至二烷基酯(烷基部分的碳原子數1〜4左右)、二乙烯 苯、乙二醇的單乃至二丙烯酸乃至曱基丙烯酸酯、順丁烯 二酸Sf、N-苯順丁稀二醯亞胺(N-phenylmaleimide)等)之混 合物。該等混合物中,苯乙烯以佔有優控量(例如50重量% 以上)為佳。 再者,苯乙烯系單體中亦可添加甲苯、二甲苯、環己 烷、醋酸乙酯、己二酸二辛酯等溶劑(可塑劑)。 苯乙烯系單體朝聚烯烴系樹脂粒子之浸滲,係可在使 之聚合的同時進行,亦可在開始聚合前進行。其中,以使 之聚合的同時進行為佳。又,若是在業已使之浸滲後始進 行聚合的情況,則容易引起聚烯烴系樹脂粒子表面附近之 10 201125905 苯乙烯系單體的聚合。又,未能浸滲入聚烯烴系樹脂粒子 中的笨乙稀系單體容易單獨聚合。結果,會造成多量的微 粒子狀聚苯乙烯系樹脂粒子生成。 苯乙烯系單體的聚合方面,可使用油溶性自由基聚合 引發劑。作為5玄聚合引發劑者係可使用泛用於苯乙稀系單 體之聚合的聚合引發劑。 將聚合引發劑添加於聚合容器内之水性介質的方法, 可舉出各種方法,例如可舉出以下等方法: (1) 在有別於聚合容器的其他容器内將聚合引發劑溶解 而使之含於苯乙稀系單體,將該苯乙烯系單體供給至聚合 容器内的方法; (2) 使聚合引發劑溶解於苯乙烯系單體的一部分即異烷 烴等溶劑或可塑劑而備製溶液。將該溶液與預定量之苯乙 烯系單體同時供給於聚合容器内之方法; (3) 備製業已使聚合引發劑分散於水性介質之分散液。 將該分散液與苯乙烯系單體供給至聚合容器内之方法。 上述聚合引發劑的使用量,通常係以添加苯乙烯系單 體之使用總量的0.02〜2.0重量%為佳。 水性介質中,宜預先使水溶性自由基聚合抑制劑溶 解。水/谷性自由基聚合抑制劑不僅可抑制位於聚稀煙系樹 月曰粒子表面的苯乙⑽單體聚合,更可防止浮游於水性介 質中的苯乙稀系單體單獨聚合,減少聚苯乙烯系樹脂的微 粒子生成。 作為水洛性自由基聚合抑制劑者,係可使用相對於水 201125905 100g溶解1 g以上的聚合抑制劑。 上述水溶性自由基聚合抑制劑的使用量,係以相對於 水性介質之水100重量份而為0.001〜0.04重量份為佳。 又,上述水性介質中以事先添加無機系分散劑等之分 散劑與界面活性劑為宜。 聚合容器的形狀及構造方面,只要是習知即已用於苯 乙烯系單體的懸浮聚合之物則並無特別限定。例如,具備 攪拌漿之聚合容器便可適用。 又,關於攪拌漿之形狀也沒有特別限定,具體而言, 可舉V型葉片漿、Faudora後退漿、傾斜葉片漿、平葉片漿、 羽毛漿等的葉片漿;渦輪型攪拌漿、風扇渦輪漿等的渦輪 機漿;如船用螺槳之螺旋槳等。該等攪拌漿之中,以葉片 漿為佳。攪拌漿係單段漿或多段漿皆可。聚合容器中亦可 設置擔板(baffle)。 又,使苯乙烯系單體在微粒中聚合時的水性介質的溫 度並無特別限定,不過宜在所使用的聚烯烴系樹脂之熔點 的-30〜+20°C之範圍。更具體而言,以70〜140°C為佳, 80〜135°C更佳。再者,自苯乙烯系單體之聚合開始至結束 為止的期間,水性介質的溫度係可保持在固定溫度,亦可 使之階段性上升。若是使水性介質的溫度上升的情況下, 宜使之以0.1〜2°C/分之升溫速度上升。 進一步,若是使用由業已交聯之聚烯烴系樹脂所構成 之粒子,則交聯係可在使苯乙烯系單體浸滲之前預先進 行,亦可在使苯乙烯系單體浸滲、聚合於微粒中的期間進 12 201125905 卜可在使苯乙烯系單體浸渗、聚合於微粒中之後進行。 用於聚稀煙系樹脂之交聯的交聯劑,可舉例如2,2-二-三級丁基過氧了炫、雙«丙基過氧化物、2,5-二f基_2,5_ 二-三級丁基己貌等之有機過氧化物。再者,交聯劑無論單 獨使用或利兩種以上皆可。又,交聯_❹量,通常 係相對於料烴純絲子(微粒)〗⑼重量份,以㈣$〜1〇 重量份為佳。 作為添加交聯劑的方法可舉例如直接添加交聯劑於聚 烯烴系樹脂的方法;使交聯劑溶解於溶劑、可塑劑或苯乙 烯系單體巾後再添加之方法;使交聯劑分散於水後再添加 之方法等。其中’以使交聯劑溶解於苯乙烯系單體後再添 加之方法為較佳。 (2)紫外線吸收劑 作為紫外線吸收劑者並無特別限定,可使用任何公知 之紫外線吸收劑。具體而言,可舉2_(29_苯并三唑_2_基)_ 對甲紛、2-(2H-苯并三。坐心-基卜仏雙…曱基小苯乙基戌 酚、2-[5-氣-(2H)-笨并三唑_2_基]_4_曱基_6_(三級丁基)苯 紛、2,4_一-二級丁基-6-(5-氣苯并三。坐-2-基)苯紛等的苯并 一嗤系、如2-經-4-(辛氧)—笨基明(octabenzone)之二苯基酮 系、如2-(4,6-二苯基-1,3,5-三喷2-基)-5-[(己基)氧基]苯酚之 三啡系、丙二酸酯系等之紫外線吸收劑。其中以笨并三唑 系以及二苯基酮系紫外線吸收劑為佳。 紫外線吸收劑係在發泡劑浸滲時,存在於浸滲系統 中。發明人等推測,紫外線吸收劑係在發泡劑浸滲之同時, 13 201125905 /、树月曰粒子接觸,藉此而被覆於樹脂粒子表面層並滲透内 σΡ °其使用量係相對於樹脂粒子100重量份而以0.01〜0.5重 里知為佳。右少於0 01重量份,則獲得的發泡性樹脂粒子 中所3 &Η、外線吸收劑之量偏少’結果無法獲得所希望的 ”卜線遮n若多於Q5重量份,則從通常所使用的發泡 成开>/體之厚度力。以考量的話,即使添加量在此以上也只能 U得同等心度的效果’又或生產時的處理有所不便,又或 Θ擔《_耐衝擊性低劣。較佳的使用量係0 〜0.4重量份。 (3)發泡劑 作為發泡劑者係可使用公知的各種揮發性發泡劑。具 體而5,可舉己烷、正戊烷、異戊烷、新戊烷、工業用戊 烷、石油醚、正丁烷、異丁烷、丙烷、環己烷、環戊烷等 。尤其以採訂烧、戊院為佳。 再者亦可使用發泡輔劑。作為發泡輔劑之物,可舉 例如ί衣己從、d-檸檬烯等溶劑;己二酸二異丁酯、甘油、 —乙酿單十二酸酯、椰子油等可塑劑(高沸點溶劑)。又,發 泡輔劑的添加量方面,係相對於樹脂粒子1〇〇重量份而以 〇·5〜10重量份為佳。 發泡劑的浸滲係例如在加壓下或常壓下,於30〜140°C 之溫度下,依據其本身公知的方法進行0.5〜6小時。例如可 例舉:藉由V型、c型或DC型等的旋轉混合機,於密閉耐壓 的容器中使樹脂粒子流動,旅導入發泡劑使之浸滲的方 法;在附攪拌機密閉耐壓容器中將樹脂粒子浸潰於發泡劑 使之浸渗的方法;在藉聚合製造樹脂粒子後的密閉系統容 14 201125905 器中壓入發泡劑使之浸滲的方法等。 發泡性樹脂粒子中的發泡劑含量,係相對於樹脂粒子 100重量份,以7.5〜11重量份為佳。發泡劑的含量若不足7.5 重量份,發泡性樹脂粒子的發泡性恐會低下。而一旦發泡 性低下,則不易獲得體積倍數高的低體積密度之預發泡粒 子’並且’將該預發泡粒子進行模内成形所得到的發泡成 形體恐會溶合率低,对破裂性低。另一方面,若超過11重 量份,則可得到體積倍數65倍以上的低體積密度之預發泡 粒子。但是,預發泡粒子中的氣泡尺寸容易變得過大,會 發生成形性低劣、所獲得的發泡成形體之壓縮、撓曲等強 度特性低劣之情形。較佳的發泡劑含量為8〜10.5重量份的 範圍。 (4)發泡性樹脂粒子的平均粒子徑 發泡性樹脂粒子的平均粒子徑係以800〜2400μηι為 佳。平均粒子徑低於800μπι之發泡性樹脂粒子,在獲得其 粒子之際獲率不佳,結果會導致成本提升。再者,發泡劑 之保持性低,珠壽命有變短的傾向。而一旦超過2400μηι, 則在將構成複雜形狀的發泡成形體加以成形之際,會有對 模具之充填性變差的傾向。適當的平均粒子徑係 1200〜2〇〇〇μηι。 (預發泡粒子) 接著,使發泡性樹脂粒子進行預發泡為體積倍數5〜60 倍,即可獲得預發泡粒子。具體而言,係因應需要,利用 水蒸氣等加熱媒介,加熱業已浸滲有發泡劑之發泡性樹脂 15 201125905 粒子使之預發泡成預定的體積密度,藉此即可獲得預發泡 粒子。 預發泡粒子係具有體積倍數5〜6〇倍(體積密度 0-016〜〇.2g/cm3) »適宜的體積倍數係1〇〜55倍。體積倍數若 大於60倍,則預發泡粒子的封閉胞率偏低,使預發泡粒子 發泡所得之發泡成形體的強度會低劣。另一方面,若小於$ 倍,則使預發泡粒子發泡所獲得的發泡成形體之重量會增加。 (發泡成形體) 本發明的發泡成形體,係得自含有紫外線吸收劑之發 泡性樹脂粒子。又,發泡成形體係在從其表皮切入5mm厚 度的試樣中’具有3%以下之365nm波長光之透射率。扼要 吕之’該發泡成形體係在從表皮算起5mm厚度之領域中具 備高紫外線遮蔽性。透射率係以2%以下為佳。 發泡成形體係以使上述預發泡粒子在模内成形而獲 得。具體而言,係於成形機模内充填預發泡粒子,進行加 熱使之二次發泡,使得預發泡粒子彼此融合一體化,藉此 便可獲得具有冀望形狀的發泡成形體。作為上述成形機者 係可採用在由聚苯乙烯系樹脂預發泡粒子製造發泡成形體 時所使用的EPS(expanded polystyrene ;發脹聚苯乙稀)成形 機等。 所獲得之發泡成形體’可使用於電氣製品等的緩衝材 (墊材)、電子零件、碳粉匣、各種工業材料、食品等之運送 容器等上。發泡成形體係來自於紫外線吸收劑不僅存在於 表面也分散於内部的發泡性樹脂粒子。因此,透射光中的 201125905 紫外線在發泡成形體的表面被大量遮斷,同時在内部也一 面經由多重散射而一面通過含有紫外線吸收劑之胞腔,藉 此可有效率地被遮斷。 例如’針對業已將發泡成形體表皮部分切片lmm程度 之物,測定相對於350nm、500nm、及800nm之波長光的透 射率之情況時,本發明係可獲得具有下述關係的發泡成形 體’亦即’於350nm之透射率/於500nm之透射率(比率A)為 1/2以下;及/或於35〇nm之透射率/於8〇〇0111之透射率(比率 B)為1/3以下。比率a係其值愈低則表示350nm之波長光較 500nm之波長光更不易透射之意。同樣地,比率b係其值愈 低則表示350nm之波長光較800nm之波長光更不易透射之 意。總之,比率A及比率B愈低,則意味著選擇性遮蔽紫外 線的效果甚高。 又,比率A係以在0.4〜0之範圍為佳,比率B係以在〇 3〜〇 之範圍為佳。藉由透射率存在於該等範圍内,可獲得選擇 性遮蔽紫外線之效果更高的發泡成形體。 發泡成形體之形狀並無特別限定,可因應運送及/或保 管的製品之形狀適宜設定。本發明之發泡成形體,不僅可 有效率地韻紫外線’甚且耐衝擊性也紐越,因此也經 得起長距離運送或長期保管。 實施例 以下舉實施例進一步說明,然而本發明並非侷限於該 等實施例。 <發泡性樹脂粒子的發泡劑含量> 17 201125905 精密秤量5〜20mg發泡性樹脂粒子作為測定試樣。將該測定 試樣安置於業已保持在180〜200°C之熱分解爐(島津製作所公司 製:PYR-1A),將該測定試樣密閉後,進行加熱歷時12〇秒鐘使 發泡劑成分釋放出。將該釋放出的發泡劑成分利用氣體層析(島 津製作所公司製:GC-14B,檢測器:FID)依下述條件取得發泡 劑成分之圖。依據業已預先測定之發泡劑成分的檢量線,由取 得之圖計算出發泡性樹脂粒子中的發泡劑含量(重量%。 氣體層析的測定條件The alkyl acrylate@, and the second means that the stupid ethylene accounts for 70% by weight or more of the total monomer. Examples thereof include mercaptostyrene, p-methylstyrene, acrylonitrile, nitrile, acrylic acid, methacrylic acid, alkyl acrylate, methyl hydrazine, divinylbenzen, and polyethylene glycol dioxime. In the exemplification of the base, the "burning base" means a hospital base having 1 to 8 carbon atoms. The resin component preferably contains a polyolefin resin and a polystyrene resin. In this case, the polyolefin-based resin to be used is preferably a branched low-density polyethylene, a linear low-density polyethylene or an ethylene-vinyl acetate copolymer, and the polystyrene resin is polystyrene. A styrene-alkyl acrylate copolymer or a styrene-alkyl methacrylate copolymer is preferred. The content of the polystyrene resin is preferably in the range of 120 to 560 parts by weight based on 100 parts by weight of the polyolefin resin particles in the resin particles. When the content of the polyethylene-based cerium resin is more than 560 parts by weight, the crack resistance of the foamed molded article is lowered. On the other hand, when the amount is less than 12 parts by weight, the crack resistance is greatly improved, but the foaming agent tends to be dissipated from the surface of the foamable resin particles. As a result, the life of the beads of the expandable resin particles is shortened due to a decrease in the preservability of the foaming agent. The preferred polystyrene tree 201125905 has a fat content of 140 to 450 parts by weight, and a more preferred content is 15 〇 __ a replacement portion. For example, the polyolefin resin and the polystyrene resin are contained together, and the two resins are stirred and kneaded in an extruder, and the stupid vinyl monomer is impregnated in the aqueous medium. Among the particles composed of the olefin-based tree scorpion, the method of polymerizing the monomer, and the like. Among them, the latter method is preferable in that the two resins can be mixed more uniformly and can be obtained closer to the spherical particles, which is suitable. Here, the resin particles obtained by the latter method are referred to as a composite resin sheet composed of polyolefin and polystyrene. The latter method will be described below. First of all, 'the crude hydrocarbon system as a raw material can be known by a method = for example, first, after melt-extruding a poly-hydrocarbon resin using an extruder, It is cut by underwater, strand cut/polyolefin Coffee particles. Usually, "f)4 is known to be granulated, and the shape of the polyolefin-based resin used is, for example, a true spherical shape, an elliptical globule (y egg shape), a cylindrical shape, a prismatic shape, a particle 7 (Pellet) or Granular (referred to as fine particles (10) Township (4). Under the ice-cream fat-based polyolefin resin, 'can also contain a radical scavenger. Free radical trapping can be added to the resin in advance, or In the case of melt extrusion:: as a radical scavenger, it is a polymerization inhibitor (including a polymerization pump (4) oxime, a hindered amine light stabilizer, etc., which has a compound which is trapped as a radical (4) and is hardly soluble in water. Preferably, the amount of the domain capture d is preferably 0.005 to 0.5 parts by weight based on the weight of the thin smoke resin (10). The poly (four) filament cut contains other talc, calcium citrate, and stearin. 201125905 A nucleating agent such as calcium sulphate, synthetic or naturally occurring cerium oxide, bis-stearate, methacrylate copolymer, etc., triallyl isocyanate 6 bromide a coloring agent such as a burning agent, carbon black, iron oxide, or graphite, etc. Next, a polyolefin tree is used. The lipid particles are dispersed in an aqueous medium in the polymerization vessel, and the styrene-based monomer is polymerized while being impregnated into the polyolefin-based resin particles. The aqueous medium may be water, water or a water-soluble solvent (for example, an alcohol). The styrene monomer may be any of styrene and substituted styrene (the substituent includes a lower alkyl group, a halogen atom (especially a gas atom), etc.), and a styrene system can be used. a mixture of styrene and substituted styrene, styrene and a small amount of other monomers copolymerizable (for example, acrylonitrile, alkyl methacrylate (the alkyl moiety has a carbon number of about 1 to 8), and cis. Mono or dialkyl enedioic acid (about 1 to 4 carbon atoms in the alkyl moiety), divinylbenzene, mono or diacrylic acid of ethylene glycol or even decyl acrylate, maleic acid Sf, N- a mixture of phenylsuccinimide (N-phenylmaleimide, etc.). Among these mixtures, styrene is preferably present in a controlled amount (for example, 50% by weight or more). Further, the styrene monomer is also Toluene, xylene, cyclohexane can be added Solvent (plasticizer) such as alkane, ethyl acetate or dioctyl adipate. The impregnation of the styrene monomer toward the polyolefin resin particles can be carried out while polymerizing, or before starting the polymerization. In the case where the polymerization is carried out at the same time, it is easy to cause polymerization of 10 201125905 styrene monomer in the vicinity of the surface of the polyolefin resin particle. Further, the stupid ethylene monomer which is not impregnated into the polyolefin resin particles is easily polymerized alone, and as a result, a large amount of fine particles of the polystyrene resin particles are formed. An oil-soluble radical polymerization initiator is used. As the 5-molecular polymerization initiator, a polymerization initiator which is generally used for polymerization of a styrene monomer can be used. The method of adding a polymerization initiator to the aqueous medium in the polymerization container may be exemplified by various methods, for example, the following methods: (1) Dissolving the polymerization initiator in another container different from the polymerization container a method of supplying a styrene monomer to a polymerization vessel in a styrene monomer; (2) dissolving the polymerization initiator in a solvent such as an isoparaffin or a plasticizer which is a part of the styrene monomer Preparation of the solution. The solution is supplied to a polymerization vessel simultaneously with a predetermined amount of a styrene-based monomer; (3) A dispersion in which a polymerization initiator has been dispersed in an aqueous medium is prepared. A method of supplying the dispersion and the styrene monomer to a polymerization vessel. The amount of the polymerization initiator to be used is usually 0.02 to 2.0% by weight based on the total amount of the styrene-based monomer to be added. In the aqueous medium, it is preferred to dissolve the water-soluble radical polymerization inhibitor in advance. The water/grain free radical polymerization inhibitor can not only inhibit the polymerization of the phenethyl (10) monomer located on the surface of the polystyrene tree, and prevent the polymerization of the styrene monomer floating in the aqueous medium, thereby reducing the aggregation. Microparticles of styrene resin. As a hydrothermal radical polymerization inhibitor, it is possible to use a polymerization inhibitor which dissolves 1 g or more with respect to water 201125905 100 g. The amount of the water-soluble radical polymerization inhibitor to be used is preferably 0.001 to 0.04 parts by weight based on 100 parts by weight of the water of the aqueous medium. Further, in the aqueous medium, a dispersing agent such as an inorganic dispersing agent or a surfactant is preferably added in advance. The shape and structure of the polymerization vessel are not particularly limited as long as they are conventionally used for suspension polymerization of a styrene monomer. For example, a polymerization vessel equipped with a stirring slurry can be used. Further, the shape of the stirring slurry is not particularly limited, and specific examples thereof include a blade slurry of a V-shaped blade slurry, a Faudora de-slurry, a tilted blade slurry, a flat blade slurry, a feather slurry, and the like; a turbine type agitating slurry, a fan-type slurry Turbine pulp; such as propellers for marine propellers. Among the agitating slurries, vane pulp is preferred. Stir the slurry with a single-stage slurry or a multi-stage slurry. A baffle may also be provided in the polymerization vessel. Further, the temperature of the aqueous medium when the styrene monomer is polymerized in the fine particles is not particularly limited, but is preferably in the range of -30 to + 20 ° C of the melting point of the polyolefin resin to be used. More specifically, it is preferably 70 to 140 ° C, more preferably 80 to 135 ° C. Further, the temperature of the aqueous medium can be maintained at a fixed temperature from the start to the end of the polymerization of the styrene monomer, and the temperature can be increased stepwise. When the temperature of the aqueous medium is raised, it is preferable to increase the temperature at a temperature increase rate of 0.1 to 2 ° C /min. Further, if particles composed of a polyolefin resin which has been crosslinked are used, the crosslinking may be carried out before the styrene monomer is impregnated, or the styrene monomer may be impregnated and polymerized into the particles. The period of the period 12 201125905 can be carried out after the styrene monomer is impregnated and polymerized in the fine particles. The cross-linking agent for cross-linking the poly-smoke-based resin may, for example, be 2,2-di-tertiary butyl peroxy oxo, bis-propyl peroxide, 2,5-di-f-based _2 , organic peroxides such as 5_ di-tertiary butyl. Further, the crosslinking agent may be used singly or in combination of two or more. Further, the cross-linking amount is usually (parts by weight) of (9) parts by weight based on the hydrocarbons (fine particles) of the hydrocarbons, preferably (4) parts by weight. As a method of adding a crosslinking agent, for example, a method of directly adding a crosslinking agent to a polyolefin-based resin; a method of dissolving a crosslinking agent in a solvent, a plasticizer or a styrene-based monomer sheet; and adding a crosslinking agent; A method of dispersing in water and then adding it. Among them, a method in which a crosslinking agent is dissolved in a styrene monomer is preferably added. (2) Ultraviolet absorber The ultraviolet absorber is not particularly limited, and any known ultraviolet absorber can be used. Specifically, 2_(29_benzotriazole-2-yl)_p-methyl, 2-(2H-benzotrimethylene). 2-[5-Gas-(2H)- benzotriazole-2-yl]_4_fluorenyl_6_(tri-butyl)benzene, 2,4_-di-butyl-6-(5 - Benzene benzo. Sodium-2-yl) benzophenone quinone, such as 2- -4-(octyloxy)-octabenzone diphenyl ketone, such as 2- (4,6-Diphenyl-1,3,5-tripentyl 2-yl)-5-[(hexyl)oxy]phenol, a tri- or "malonate" ultraviolet absorber, etc. A stupid triazole system and a diphenyl ketone ultraviolet absorber are preferred. The ultraviolet absorber is present in the impregnation system when the foaming agent is impregnated. The inventors and the like presumed that the ultraviolet absorber is impregnated with a foaming agent. At the same time, 13 201125905 /, the tree scorpion particles are in contact with each other, and the surface layer of the resin particles is coated and penetrated into the inner layer σ Ρ °. The amount of use is preferably 0.01 to 0.5 psi with respect to 100 parts by weight of the resin particles. When the amount is less than 0.01 part by weight, the amount of 3 & Η and the external absorbent in the obtained expandable resin particles is small. If it is more than Q5 parts by weight, if it is more than Q5 parts by weight, the thickness of the foam will be from the usual use. If it is considered, even if the amount is more than this, it can only be equal. The effect of the heart' is not inconvenient to handle at the time of production, or it may be inferior. The impact resistance is inferior. The preferred amount is 0 to 0.4 parts by weight. (3) The foaming agent is used as a foaming agent. Any of various known volatile foaming agents can be used. Specific examples thereof include hexane, n-pentane, isopentane, neopentane, industrial pentane, petroleum ether, n-butane, isobutane, and propane. Cyclohexane, cyclopentane, etc., especially in the order of the simmering and the sputum. Further, a foaming auxiliary agent may be used. Examples of the foaming auxiliary agent include hexane, d-limonene, and the like. Solvent; diisobutyl adipate, glycerin, styrene monododecanoate, coconut oil and other plasticizers (high boiling point solvent). Further, the amount of foaming auxiliary added is relative to the resin particles. The weight fraction is preferably 5 to 10 parts by weight. The impregnation of the blowing agent is, for example, under a pressure or a normal pressure at a temperature of 30 to 140 ° C. It is carried out in a manner known per se for 0.5 to 6 hours. For example, a resin mixer can be used to flow resin particles in a sealed pressure vessel by a rotary mixer such as a V-type, a c-type or a DC type. A method for impregnating a solvent; a method of impregnating a resin particle with a foaming agent in a sealed pressure-resistant container; and a sealing system after the resin particle is manufactured by a polymerization method; A method of impregnating the foaming agent, etc. The foaming agent content in the expandable resin particles is preferably 7.5 to 11 parts by weight based on 100 parts by weight of the resin particles. When the content of the foaming agent is less than 7.5 parts by weight, the foaming property of the expandable resin particles may be lowered. On the other hand, when the foaming property is lowered, it is difficult to obtain a low-bulk-density pre-expanded particle having a large volume ratio, and the foamed molded article obtained by performing the in-mold forming of the pre-expanded particle may have a low melting ratio. Low cracking. On the other hand, when it exceeds 11 parts by weight, a pre-expanded particle having a low bulk density of 65 times or more by volume can be obtained. However, the size of the bubbles in the pre-expanded particles tends to be too large, and the formability is inferior, and the strength characteristics such as compression and deflection of the obtained foamed molded body are inferior. A preferred blowing agent content is in the range of 8 to 10.5 parts by weight. (4) Average particle diameter of the expandable resin particles The average particle diameter of the expandable resin particles is preferably 800 to 2400 μm. The foamable resin particles having an average particle diameter of less than 800 μm have a poor yield when the particles are obtained, and as a result, the cost is increased. Further, the retention of the foaming agent is low, and the life of the bead tends to be short. On the other hand, when it is more than 2,400 μm, the foaming molded body having a complicated shape is formed, and the filling property to the mold tends to be deteriorated. A suitable average particle diameter system is 1200~2〇〇〇μηι. (Pre-expanded particles) Next, the pre-expanded particles are obtained by pre-expanding the expandable resin particles to a volume ratio of 5 to 60 times. Specifically, if necessary, a heating medium such as steam is used to heat the foaming resin 15 which has been impregnated with a foaming agent, and the particles are pre-expanded to a predetermined bulk density, thereby obtaining pre-expansion. particle. The pre-expanded particles have a volume ratio of 5 to 6 〇 times (bulk density 0-016 to 〇. 2 g/cm 3 ) » Suitable volume multiples are 1 〇 to 55 times. When the volume ratio is more than 60 times, the closed cell ratio of the pre-expanded particles is low, and the strength of the foamed molded article obtained by foaming the pre-expanded particles is inferior. On the other hand, if it is less than a multiple, the weight of the foamed molded body obtained by foaming the pre-expanded particles will increase. (Foamed molded article) The foamed molded article of the present invention is obtained from a foamable resin particle containing an ultraviolet absorber. Further, the foam molding system had a transmittance of light of 365 nm wavelength of 3% or less in a sample cut into a thickness of 5 mm from the skin.吕要吕之' The foam forming system has high ultraviolet shielding properties in the field of 5 mm thickness from the skin. The transmittance is preferably 2% or less. The foam molding system is obtained by molding the above pre-expanded particles in a mold. Specifically, the pre-expanded particles are filled in a molding machine mold, and heated to be secondarily foamed, whereby the pre-expanded particles are fused and integrated with each other, whereby a foamed molded article having a desired shape can be obtained. As the above-mentioned molding machine, an EPS (expanded polystyrene) molding machine used for producing a foamed molded article from prepolymerized particles of polystyrene resin can be used. The obtained foamed molded article ' can be used for a cushioning material (mat) of an electric product or the like, an electronic component, a toner cartridge, a shipping container of various industrial materials, foods, and the like. The foam molding system is derived from foamable resin particles in which the ultraviolet absorber is not only present on the surface but also dispersed inside. Therefore, the ultraviolet light of 201125905 in the transmitted light is largely blocked on the surface of the foamed molded body, and at the same time, the inside of the foamed body passes through the multiple scattering and passes through the cell containing the ultraviolet absorber, whereby it can be efficiently interrupted. For example, when the transmittance of light of 350 nm, 500 nm, and 800 nm is measured in the case where the surface of the foamed molded body is sliced to a thickness of 1 mm, the present invention can obtain a foamed molded article having the following relationship. 'that is, the transmittance at 350 nm / the transmittance at 500 nm (ratio A) is 1/2 or less; and/or the transmittance at 35 〇 nm / the transmittance at 8 〇〇 0111 (ratio B) is 1 /3 or less. The lower the ratio a, the lower the value means that the wavelength of 350 nm is less transmitted than the wavelength of 500 nm. Similarly, the lower the ratio b, the lower the value means that the wavelength of 350 nm is less transmitted than the wavelength of 800 nm. In summary, the lower the ratio A and the ratio B, the higher the effect of selectively masking the ultraviolet rays. Further, the ratio A is preferably in the range of 0.4 to 0, and the ratio B is preferably in the range of 〇 3 to 〇. By having the transmittance in these ranges, a foam molded article having a higher effect of selectively shielding ultraviolet rays can be obtained. The shape of the foamed molded article is not particularly limited, and can be appropriately set in accordance with the shape of the product to be transported and/or retained. The foamed molded article of the present invention can efficiently transport not only ultraviolet rays but also impact resistance, and therefore can be transported over long distances or stored for a long period of time. EXAMPLES The following examples are further illustrated, but the invention is not limited to the examples. <Foaming agent content of expandable resin particles> 17 201125905 Precision weighing 5 to 20 mg of expandable resin particles is used as a measurement sample. The measurement sample was placed in a thermal decomposition furnace (PYR-1A manufactured by Shimadzu Corporation), which was kept at 180 to 200 ° C, and the measurement sample was sealed, and then heated for 12 seconds to prepare a foaming agent component. release. The foaming agent component to be released was obtained by gas chromatography (manufactured by Shimadzu Corporation: GC-14B, detector: FID) under the following conditions. The content of the foaming agent in the expandable resin particles (% by weight) is determined from the calibration curve of the foaming agent component which has been previously measured, and the measurement conditions of the gas chromatography are determined.
管柱:信和化工社製「Shimalite 60/80 NAW」(0 3mm><3mm) 管柱溫度:70°C 檢測器溫度:110°C 注入口溫度:ll〇°C 載體氣體:氮 載體氣體流量:60ml/min <預發泡條件> 將發泡性樹脂粒子500〜2000g投入業已利用蒸汽進行 預熱之常壓預發泡機(機内容積50L)中,一面攪拌並同時一 面以約0.0 2 Μ P a之設定導入蒸汽,並且亦供給空氣,在約2〜3 分鐘期間使之發泡至預定的體積密度(體積倍數)。 <預發泡粒子的體積倍數> 秤量約5g之預發泡粒子的重量(a)至小數以下2位。接 著’將已秤量之預發泡粒子置入最小記憶單位為5cm3的 500cm3量筒。以擠壓具碰觸之以讀取預發泡粒子的體積 (b) ’該擠壓具係略小於量筒口徑之圓形樹脂板,且於其中 18 201125905 心直立固定有幅寬約1.5cm、長約30cm之棒狀樹脂板。接 著’依據式(b)/(a)求取預發泡粒子的體積倍數。 <發泡成形體的倍數> 從發泡成形體(成形後’於40°C使之乾燥20小時以上者) 切出試驗片(例如75x300x35mm) ’以有效數字3位數以上分 別測定試驗片之重量(a)與體積(b)。接著,依據式(…/(勾求 取發泡成形體的倍數。 <發泡成形體的透射率>Pipe column: "Shimalite 60/80 NAW" manufactured by Shinwa Chemical Co., Ltd. (0 3mm><3mm) Column temperature: 70°C Detector temperature: 110°C Inlet temperature: ll〇°C Carrier gas: Nitrogen carrier gas Flow rate: 60 ml/min <pre-expansion condition> 500 to 2000 g of the foamable resin particles are placed in an atmospheric pre-expansion machine (50 L of internal volume) which has been preheated by steam, while stirring and simultaneously 0.0 2 Μ P a is set to introduce steam, and air is also supplied, which is foamed to a predetermined bulk density (volume multiple) during about 2 to 3 minutes. <Volume multiple of pre-expanded particles> The weight (a) of the pre-expanded particles of about 5 g was weighed to two decimal places. Next, the weighed pre-expanded particles were placed in a 500 cm3 graduated cylinder with a minimum memory unit of 5 cm3. Touching the extrusion tool to read the volume of the pre-expanded particles (b) 'The extrusion is a circular resin plate slightly smaller than the cylinder diameter, and in which 18 201125905 the heart is upright fixed with a width of about 1.5 cm, A rod-shaped resin plate of about 30 cm in length. Next, the volume multiple of the pre-expanded particles is obtained according to the formula (b)/(a). <Multipture of the foamed molded article> The test piece (for example, 75 x 300 x 35 mm) was cut out from the foamed molded article (after drying at 40 ° C for 20 hours or more). The weight of the piece (a) and volume (b). Then, according to the formula (.../(check the multiple of the foamed molded body. <Transmittance of the foamed molded body>>
(1)方法A 將發泡成形體針對表皮部分切割(切入)5〇x5〇x5mm (± 1 mm以内)獲得試樣。如第7圖所示,以使uv光(紫外 光)1(SEN LIGHTS CORP社製 HLR100T-2,燈:HL100)位於 分光放射計2(攜帶型分光放射計(英弘精機社製1^§_72〇))之 文光部3的正上方,且從UV光1前端至受光部3為止成為 90±5mm之方式設置11¥光1及分光放射計3。圖中,4係表示 光源,5係表示燈罩。 首先,藉由分光放射計丨,測定針對“允⑺波長光之原 光放射度。之後’將試樣載置於受光部3,測定針對奶帥 之波長光的透射放職。將賴得的原纽射度與試樣透 射放射度代人以下算式,求取各個試樣的透射率。本說明 書中所謂的透射率’⑽指針對丨試樣測定3次之值的平均值。 透射率(%)=試樣的透射放射度(365η_原光放射度 (365nm)x 1〇〇 由上述δ十算式所得之透射率的平均值若在3.0%以下, 19 201125905 即判斷具有良好的紫外線遮斷性。(1) Method A A sample was obtained by cutting (cutting) a foamed molded body with respect to a skin portion by 5 〇 x 5 〇 x 5 mm (± 1 mm or less). As shown in Fig. 7, uv light (ultraviolet light) 1 (HLR100T-2 manufactured by SEN LIGHTS CORP, lamp: HL100) is placed in a spectroradiometer 2 (portable spectroradiometer (manufactured by Hidehiro Seiki Co., Ltd. 1^§_72) In the upper side of the illuminating unit 3, the illuminating unit 3 and the spectroradiometer 3 are provided so as to be 90±5 mm from the front end of the UV light 1 to the light receiving unit 3. In the figure, 4 indicates a light source, and 5 indicates a light cover. First, the spectroradiometer 丨 measures the original light radiance for the "allowed (7) wavelength light. Then, the sample is placed on the light receiving unit 3, and the transmission of the wavelength light for the milk handsome is measured. The original radiance and the sample transmission radiance are substituted for the following equations, and the transmittance of each sample is obtained. The so-called transmittance "(10) in this specification refers to the average value of the value of the 丨 sample measured three times. Transmittance ( %) = transmission radiance of the sample (365 η _ original radiance (365 nm) x 1 若 The average value of the transmittance obtained by the above δ 算 formula is 3.0% or less, 19 201125905 is judged to have good ultraviolet ray shielding Broken.
(2)方法B 將發泡成形體針對表皮部分切入4〇x4〇x約lmm(厚 度)。利用紫外線可見光分光光度計(島津製作所社製 UV-245 0PC)測定已切入試樣的透射率。針對1個試樣變更測 定點而同時測定3點以上。測定條件係測定波長範圍 800〜200nm、狹縫寬度2.0nm、可見光紫外線光源切換波長 360nm,使用鹵素燈及氛燈作為光源。 根據所獲得的測定結果,針對每1個測定點’以如下之 式1及2表示般分別算出350nm之透射率對500nm之透射率 (比率A)、及350nm之透射率對800nm之透射率(比率B)。接 著,求取3個以上之測定點的比率A及比率B的平均值。 比率A在1 /2以下、及/或比率B在1 /3以下時,判斷為具 有良好的紫外線遮斷性。又,該判斷係針對500nm及800nm 之透射率在1.0%以下之情況進行。 (式l)(35〇nm之透射率)%/ (500nm之透射率)%=ι/2以下 (式2)(350nm之透射率)%/ (800nm之透射率)%=ι/3以下 <發泡成形體的紫外線吸收劑檢測量> 利用高速溶劑萃取裝置(Dionex製)從試樣萃取紫外線 吸收劑至乙腈液中。以超高速液體層析測定所獲得之萃取 液中的紫外線吸收劑之量。依據下式,從所獲得之值計算 出發泡成形體中的紫外線吸收劑檢測量。 發泡成形體的紫外線吸收劑檢測量(重量%) =萃取液中紫外線吸收劑濃度(pg/mL)x5〇(mL) /0.2(g)/10000 20 201125905 又,萃取條件及測定條件如下。 (i)萃取條件 測定裝置:高速溶劑萃取裝置ASE-350(Di〇nex製) 萃取溫度:l〇〇°C 萃取溶劑:乙腈/萃取槽= 10mL 萃取壓力:10.5MPa 升溫時間:5min/靜置時間:15min 淋洗量:25% 沖洗時間:7〇sec/3次(循環數) 萃取用試樣準備方法:利用小切料機裁斷成寬度 2mm(長度約2.5cm,高度約5~15cm)之長條形狀以使精密秤 量值成為0.2g,得到試樣〇.2g。 (Π)測定條件 測定裝置:日立全球先端科技公司製超高速液體層析 LaChromUltra 管柱:LaChr〇mUltraC18 2pm(2.0mmI.D.*50mmL) 測定條件:管柱溫度(40°C),移動相(A=0.05%TFA B= 乙腈),移動相流量(0.6mL/min),移動相條件 (0->2min=Bconc. 50% > 2->4min Bconc. 50%->1〇〇% -4—l〇min=Bconc. 100%)’ 泵溫度(室溫),測定時間(l〇min), 檢測(UV=225nm),注入量(2μί) 測定用萃取液備製方法:將由乙腈構成的萃取液定容 為50mL。藉由直徑0·20μηι之非水系層析盤過濾已定容之萃 取液,以之作為測定用萃取液。 21 201125905 <發泡成形體的落球式撞擊強度> 依循JIS K 7211,從預定倍數之發泡成形體切出 215mm(長)x4〇mm(寬)x20mm(厚)的試驗片,將該試驗片載 置於支點間之間隔150mm上。對試驗片砸落32lg之鋼球, 藉此,依據以下算式算出落球式撞擊強度亦即5〇%破壞高 度。又,試驗片係作成6面皆沒有表皮。 H50=Hi+d[I(i - ni)/N±0.5] H5〇 . 5〇%破壞高度(cm)(2) Method B The foamed molded body was cut into a skin portion of 4 〇 x 4 〇 x about 1 mm (thickness). The transmittance of the cut sample was measured by an ultraviolet-visible spectrophotometer (UV-245 0PC manufactured by Shimadzu Corporation). Three points or more were simultaneously measured by changing the measurement point for one sample. The measurement conditions were a measurement wavelength range of 800 to 200 nm, a slit width of 2.0 nm, and a visible light ultraviolet light source switching wavelength of 360 nm, and a halogen lamp and an illuminating lamp were used as the light source. According to the measurement results obtained, the transmittance of 350 nm to the transmittance of 500 nm (ratio A) and the transmittance of 350 nm to the transmittance of 800 nm were calculated for each measurement point as shown by the following formulas 1 and 2, respectively. Ratio B). Next, the ratio A of the three or more measurement points and the average value of the ratio B were obtained. When the ratio A is 1 /2 or less and/or the ratio B is 1/3 or less, it is judged to have good ultraviolet ray blocking property. Moreover, this judgment was performed for the case where the transmittance of 500 nm and 800 nm was 1.0% or less. (Formula 1) (transmittance at 35 〇 nm) % / (transmittance at 500 nm) % = ι / 2 or less (formula 2) (transmittance at 350 nm) % / (transmittance at 800 nm) % = ι / 3 or less <Detection amount of ultraviolet absorber of the foamed molded article> The ultraviolet absorber was extracted from the sample into the acetonitrile solution by a high-speed solvent extraction apparatus (manufactured by Dionex). The amount of the ultraviolet absorber in the extract obtained was measured by ultra high speed liquid chromatography. The amount of detection of the ultraviolet absorber in the foamed molded body was calculated from the obtained value according to the following formula. The amount of the ultraviolet absorber to be detected in the foamed molded article (% by weight) = the concentration of the ultraviolet absorber in the extract (pg/mL) x 5 〇 (mL) / 0.2 (g) / 10000 20 201125905 Further, the extraction conditions and measurement conditions are as follows. (i) Extraction condition measuring device: high-speed solvent extraction device ASE-350 (manufactured by Di〇nex) Extraction temperature: l〇〇°C Extraction solvent: acetonitrile/extraction tank = 10 mL Extraction pressure: 10.5 MPa Heating time: 5 min/station Time: 15min Washing amount: 25% Washing time: 7〇sec/3 times (cycle number) Sample preparation method for extraction: Cut into 2mm width (about 2.5cm in length and height of about 5~15cm) with a small cutting machine The strip shape was such that the precision weighing value was 0.2 g, and a sample of 〇. 2 g was obtained. (Π) Measurement condition measuring device: Ultra-high speed liquid chromatography LaChromUltra column manufactured by Hitachi Global Advanced Technology Co., Ltd.: LaChr〇mUltraC18 2pm (2.0mmI.D.*50mmL) Measurement conditions: column temperature (40 ° C), mobile phase (A = 0.05% TFA B = acetonitrile), mobile phase flow (0.6 mL/min), mobile phase conditions (0-> 2 min = Bconc. 50% >2-> 4 min Bconc. 50% - > 〇〇% -4—l〇min=Bconc. 100%)' Pump temperature (room temperature), measurement time (l〇min), detection (UV=225nm), injection amount (2μί) : The extract made of acetonitrile was made up to 50 mL. The extracted extract was filtered through a non-aqueous chromatography disk having a diameter of 0·20 μηι, and used as an extract for measurement. 21 201125905 <falling ball impact strength of foamed molded article> According to JIS K 7211, a test piece of 215 mm (length) x 4 mm (width) x 20 mm (thickness) is cut out from a predetermined number of foam molded articles, and The test piece was placed at a distance of 150 mm between the fulcrums. The steel ball of 32 lg was dropped on the test piece, whereby the falling ball impact strength, i.e., the 破坏% destruction height, was calculated according to the following formula. Further, the test piece was made to have no skin on all six sides. H50=Hi+d[I(i - ni)/N±0.5] H5〇 . 5〇% destruction height (cm)
Hi :尚度水準⑴為0時的試驗高度,預測試驗片遭 破壞的為度 d :上下挪移試驗高度時的高度間隔(cm) 1 :以Hi時為〇,每次增減丨的高度水準。 (i=...-3、-2、-1、〇、1、2、3...) m •於各水準下遭破壞(或未破壞)之試驗片數量 N .已破壞(或未破壞)之試驗片總數(Ν=Σηί)(使用其中 任一較多的數據,又’當同數量時無論使用哪一個皆可) ±0.5 .使用已遭破壞之數據時取負,使用未遭破壞之 數據時取正。 實施例1 (樹脂粒子的製造) 於乙烯-醋酸乙烯共聚物樹脂粒子(日本聚乙烯社製 LV-211 ’炫融流動指數〇々/1〇分,醋酸乙稀含量62重量 %)1〇〇重量份中,添加石夕酸弼〇3重量份與硬脂酸敏i重量 份’以擠壓機均勻混煉1由訂㈣方式將混煉物作成 22 201125905 造粒顆粒(乙烯-醋酸乙烯共聚物樹脂粒子係已調整成每100 粒 80mg)。 於内容積100公升之附攪拌機耐壓容器内,加入上述顆 粒40重量份、純水120重量份、焦填酸鎂0.45重量份、十二 烷基苯磺酸鈉0.02重量份而獲得混合物。攪拌混合物使顆 粒懸浮於純水中。 接著,於該懸浮液中,花費30分鐘滴下業已使雙異苯 丙基過氧化物0.03重量份溶解於20重量份苯乙烯單體的混 合液,作為自由基聚合引發劑。於滴下後保持30分鐘之後, 使反應系統的溫度上升至135°C,保持2小時之後,冷卻至 常溫。 接著,於該懸浮液中加入十二烧基苯績酸鈉0.16重量 份後,將反應系統之溫度升溫至90°C。另於40重量份之苯 乙烯單體中,使過氧化苯曱醯〇_3重量份、過氧苯甲酸三級 丁酯0.02重量份、雙異苯丙基過氧化物0.8重量份溶解而獲 得混合液。於前述升溫後之反應系統中花費4小時滴下該混 合液,以此而使苯乙烯單體一面由顆粒吸收並同時一面聚 合。其後,將反應系統保持在90°C 3小時後使之升溫至 135°C,以該溫度保持3小時,藉此而使聚合完成結束。在 使上述聚合完成結束後,冷卻至常溫,獲得複合樹脂粒子。 (發泡劑及紫外線吸收劑之浸滲及預發泡) 於内容積50公升之耐壓可密閉V型攪碎器中加入聚乙 烯改質聚苯乙烯系樹脂粒子100重量份、作為紫外線吸收劑 之2-(2H-苯并三唑-2-基)-對-曱酚(汽巴精化股份有限公司製 23 201125905 TINUVIN Ρ)〇· 10重量份、己二酸二異丁 g旨0.5重量份、脂肪 族第4級銨鹽(第一工業製藥社製Kachiogen ES-〇W®)2.〇重 量份’將之密閉並攪拌,同時壓入丁烷14重量份。接著, 將器内保持於6〇°C 2小時後’進行冷卻將發泡性樹脂粒子取 出。所獲得之發泡性樹脂粒子中的發泡劑含量係9.0重量份。 已取出之發泡性樹脂粒子係立即以批次式預發泡機進 行預發泡成體積倍數30倍,作成預發泡粒子,其後保管於 溫度23°C之悝溫室。 (發泡成形) 進行所獲得之預發泡粒子之模内發泡成形。將預發泡 粒子導入3〇〇mm(寬)x400mm(長)x30mm(厚)之模具内,將 〇.7kgf/cm2之水蒸氣導入30秒進行加熱。加熱後,進行冷卻 直到發泡成形體之發泡壓降低至0.05kgf/cm2以下,取出倍 數30倍的發泡成形體。 將業已取出之發泡成形體在35°C之環境下放置6小時 以上《測定所獲得之發泡成形體表皮部分之透射率,結果 顯示於第1圖。又,依據方法A所獲致之透射率、由測定結 果計算出的在350nm、500nm及800nm之透射率(方法B)、比 率A及B、落球式撞擊強度值、紫外線吸收劑檢測量係顯示 於表1。 實施例2 使用2-經-4-(辛氧)二笨基酮(octabenzone)(汽巴精化股 份有限公司製CHIMASSORB 81)作為紫外線吸收劑,除此之 外係與實施例1同樣地施行。所獲得的發泡性樹脂粒子中之 24 201125905 發泡劑含1為8.9重量份。又,測定所獲得的發泡成形體表 皮部为之透射率,結果顯示於第2圖。又,依據方法A所獲 致之透射率、由測定結果計算出之35〇nm、5〇〇nm&8〇〇nm 下之透射率(方法B)、比率A及B、落球式撞擊強度值、紫外 線吸收劑檢測量係顯示於表1。 實施例3 使用2-(2H-苯并三唑-2-基)-4,6-二-三級戊笨酚(汽巴精 化股份有限公司製T1NUVIN 328)作為紫外線吸收劑,除此 之外係與貫施例1同樣地施行。所獲得的發泡性樹脂粒子中 之發泡劑含量為8_9重量份。又,測定所獲得的發泡成形體 表皮部分之透射率,結果顯示於第3圖。又,依據方法a所 獲致之透射率、由測定結果計算出之35〇nm、500nm及800nm 下之透射率(方法B)、比率A及B、落球式撞擊強度值、紫外 線吸收劑檢測量係顯示於表1。 實施例4 使用2-(2H-苯并三唑-2-基)-6-十二烷基·4_曱苯酚(汽巴 精化股份有限公司製TINUVIN 571)作為紫外線吸收劑,除此 之外係與實施例1同樣地施行。所獲得的發泡性樹脂粒子中 之發泡劑含量為9.0重量份。又,測定所獲得的發泡成形體 表皮部分之透射率,結果顯示於第4圖。又,依據方法Α所 獲致之透射率、由測定結果計算出之350nm、500nm及800nm 下之透射率(方法B)、比率A及B、落球式撞擊強度值、紫外 線吸收劑檢測量係顯示於表1。 實施例5 25 201125905 如以下所書般以濕式進行發泡劑及紫外線吸收劑之浸 滲,除此之外係與實施例1同樣地施行。所獲得的發泡性樹 脂粒子中之發泡劑含量為8.5重量份。又,測定所獲得的發 泡成形體表皮部分之透射率。依據方法A所獲致之透射率、 由測定結果計算出之35Onm、5OOnm及800nm下之透射率(方 法B)、比率A及B、落球式撞擊強度值、紫外線吸收劑檢測 量係顯示於表1。 (濕式浸滲) 於内容積5公升之耐壓可密閉之附攪拌機耐壓容器中 的水100重量份内,加入複合樹脂粒子100重量份、十二烷 基苯磺酸鈉0.04重量份、烷基一醇胺(日油社製奈明 L-201)0.3重量份、作為紫外線吸收劑之2_(2H-苯并三唑-2-基)-對-甲酚(汽巴精化股份有限公司製TINUVIN Ρ)0· 10重量 份,攪拌使之懸浮。 之後,於容器内壓入丁烷14重量份。之後,將該懸浮 液之溫度升溫至70°C,保持3小時。冷卻後,取出所獲得之 發泡性樹脂粒子。 比較例1 未添加紫外線吸收劑’除此之外係與實施例1同樣地施 行。所獲得的發泡性樹脂粒子中之發泡劑含量為89重量 份。又,測定所獲得的發泡成形體表皮部分之透射率,結 果顯示於第5圖。又,依據方法A所獲致之透射率、由測定 結果計算出之350nm、500nm及800nm下之透射率(方法b)、 比率A及B、落球式撞擊強度值係顯示於表1。 26 201125905 比較例2 如實施例5般以濕式進行發泡劑之浸滲,除此之外係方 比較例1同樣地施行。所獲得的發泡性樹脂粒子中之發'包= 含量為8.6重量份。又,測定所獲得的發泡成形體表皮部= 之透射率。依據方法A所獲致之透射率、由測定蛀 、J心、禾叶算出 之350nm、500nm及800nm下之透射率(方法β)、比率a及 落球式撞擊強度值係顯示於表1。 實施例6 將紫外線吸收劑之添加量作成0.05重量份,除此 < 夕卜 係與實施例1同樣地施行。所獲得的發泡性樹脂粒子中之發 泡劑含量為8_8重量份。又’測定所獲得的發泡成形體夺皮 部分之透射率。依據方法A所獲致之透射率、由測定結果古十 算出之350nm、500nm及800nm下之透射率(方法b)、比率a 及B、落球式撞擊強度值、紫外線吸收劑檢測量係顯示於表2。 實施例7 將紫外線吸收劑之添加量作成0.05重量份,除此之外 係與實施例1同樣地施行。所獲得的發泡性樹脂粒子中之發 泡劑含量為9.2重量份。又,測定所獲得的發泡成形體表皮 部分之透射率,結果顯示於第6圖。又,依據方法A所獲致 之透射率、由測定結果計算出之350nm、500nm及800nm下 之透射率(方法B)、比率A及B、落球式撞擊強度值、紫外線 吸收劑檢測量係顯示於表2。 實施例8 將紫外線吸收劑之添加量作成0.02重量份,除此之外 27 201125905Hi : Test height when the level (1) is 0, the degree of damage of the test piece is predicted to be d: the height interval (cm) when the test height is moved up and down 1 : When Hi is 〇, the height level of each increase or decrease . (i=...-3, -2, -1, 〇, 1, 2, 3...) m • Number of test pieces destroyed (or not destroyed) at each level N. Destroyed (or not Total number of test pieces (破坏=Σηί) (use any of the more data, and 'whenever the same quantity is used, no matter which one is used.) ±0.5. Use negative data when using corrupted data, use is not used Take the positive when destroying the data. Example 1 (Production of Resin Particles) Ethylene-vinyl acetate copolymer resin particles (LV-211 'Hybrid Flow Index 〇々/1 〇, Ethyl acetate content 62% by weight, manufactured by Nippon Polyethylene Co., Ltd.) 1〇 In the 〇 part by weight, 3 parts by weight of 石 弼〇 与 与 与 与 硬 硬 硬 硬 硬 硬 以 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 均匀 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 2011 The copolymer resin particle system has been adjusted to 80 mg per 100 particles. 40 parts by weight of the above-mentioned particles, 120 parts by weight of pure water, 0.45 parts by weight of magnesium cokeate, and 0.02 parts by weight of sodium dodecylbenzenesulfonate were added to a pressure vessel having a volume of 100 liters. The mixture was stirred to suspend the particles in pure water. Then, a mixed liquid in which 0.03 part by weight of bisisophenylpropyl peroxide was dissolved in 20 parts by weight of a styrene monomer was dropped in the suspension for 30 minutes as a radical polymerization initiator. After holding for 30 minutes after dropping, the temperature of the reaction system was raised to 135 ° C, and after maintaining for 2 hours, it was cooled to normal temperature. Next, 0.16 parts by weight of sodium dodecyl benzoate was added to the suspension, and then the temperature of the reaction system was raised to 90 °C. Further, 40 parts by weight of the styrene monomer is obtained by dissolving benzoic acid benzoquinone_3 parts by weight, 0.02 parts by weight of butyl peroxybenzoate, and 0.8 parts by weight of bisisophenylpropyl peroxide. Mixture. The mixed liquid was dropped in the reaction system after the temperature rise described above for 4 hours, whereby the styrene monomer was absorbed by the particles while being polymerized on one side. Thereafter, the reaction system was kept at 90 ° C for 3 hours, and then heated to 135 ° C, and maintained at this temperature for 3 hours, whereby the completion of the polymerization was completed. After completion of the completion of the above polymerization, the mixture was cooled to room temperature to obtain composite resin particles. (Infiltration and pre-expansion of a foaming agent and an ultraviolet absorber) 100 parts by weight of polyethylene modified polystyrene resin particles are added to a pressure-resistant sealable V-type pulverizer having an internal volume of 50 liters. 2-(2H-benzotriazol-2-yl)-p-nonylphenol (23 201125905 TINUVIN® manufactured by Ciba Specialty Chemicals Co., Ltd.) 〇·10 parts by weight, diisobutyl adipate g 0.5 In parts by weight, an aliphatic fourth-grade ammonium salt (Kachiogen ES-〇W®, manufactured by Dai-ichi Kogyo Co., Ltd.) 2. The 〇 part by weight was sealed and stirred while 14 parts by weight of butane was pressed. Next, the inside of the apparatus was kept at 6 ° C for 2 hours, and the foamed resin particles were taken out by cooling. The foaming agent content in the obtained expandable resin particles was 9.0 parts by weight. The foamed resin particles which have been taken out are immediately pre-expanded by a batch type pre-expander to a volume ratio of 30 times to prepare pre-expanded particles, and are then stored in a greenhouse at a temperature of 23 °C. (Foaming Forming) In-mold foam molding of the obtained pre-expanded particles was carried out. The pre-expanded particles were introduced into a mold of 3 mm (width) x 400 mm (length) x 30 mm (thickness), and water vapor of 〇7 kgf/cm2 was introduced for 30 seconds to be heated. After the heating, the foaming pressure of the foamed molded article was lowered to 0.05 kgf/cm2 or less, and the foam molded article having a multiple of 30 times was taken out. The foamed molded body which had been taken out was allowed to stand in an environment of 35 ° C for 6 hours or more. The transmittance of the skin portion of the foamed molded article obtained was measured, and the results are shown in Fig. 1. Moreover, the transmittance obtained according to the method A, the transmittances at 350 nm, 500 nm, and 800 nm (method B), the ratios A and B, the falling ball impact strength value, and the ultraviolet absorber detection amount are shown in Table 1. Example 2 The same procedure as in Example 1 was carried out, except that 2-octa-4-(octyloxy) octabenzone (CHIMASSORB 81 manufactured by Ciba Specialty Chemicals Co., Ltd.) was used as the ultraviolet absorber. . Of the foamable resin particles obtained, 24 201125905 foaming agent contained 1 in 8.9 parts by weight. Further, the transmittance of the skin portion of the obtained foam molded body was measured, and the results are shown in Fig. 2 . Further, the transmittance obtained according to the method A, the transmittance at 35 〇 nm, 5 〇〇 nm & 8 〇〇 nm calculated by the measurement result (method B), the ratios A and B, the falling ball impact strength value, The amount of ultraviolet absorber detected is shown in Table 1. Example 3 2-(2H-benzotriazol-2-yl)-4,6-di-trisylpentanol (T1NUVIN 328 manufactured by Ciba Specialty Chemicals Co., Ltd.) was used as an ultraviolet absorber, and The external system was carried out in the same manner as in Example 1. The foaming agent content in the obtained expandable resin particles was 8 to 9 parts by weight. Further, the transmittance of the skin portion of the obtained foam molded body was measured, and the results are shown in Fig. 3. Further, the transmittance obtained according to the method a, the transmittance at 35 〇 nm, 500 nm and 800 nm (method B), the ratios A and B, the falling ball impact strength value, and the ultraviolet absorbing agent detection amount calculated from the measurement results are Shown in Table 1. Example 4 2-(2H-benzotriazol-2-yl)-6-dodecyl-4-pyrophenol (TINUVIN 571 manufactured by Ciba Specialty Chemicals Co., Ltd.) was used as an ultraviolet absorber, except The external system was carried out in the same manner as in Example 1. The content of the foaming agent in the obtained expandable resin particles was 9.0 parts by weight. Further, the transmittance of the skin portion of the obtained foam molded body was measured, and the results are shown in Fig. 4. Moreover, the transmittance obtained according to the method 、, the transmittance at 350 nm, 500 nm, and 800 nm (method B), the ratios A and B, the falling ball impact strength value, and the ultraviolet absorber detection amount calculated from the measurement results are shown in Table 1. Example 5 25 201125905 The same procedure as in Example 1 was carried out except that the foaming agent and the ultraviolet absorber were impregnated in a wet manner as described below. The foaming agent content in the obtained expandable resin particles was 8.5 parts by weight. Further, the transmittance of the obtained skin portion of the foamed molded body was measured. The transmittance obtained according to Method A, the transmittance at 35Onm, 5OOnm and 800nm (Method B), the ratios A and B, the falling impact strength value, and the UV absorber detection amount are shown in Table 1. . (wet impregnation) 100 parts by weight of composite resin particles and 0.04 parts by weight of sodium dodecylbenzenesulfonate in 100 parts by weight of water in a pressure-resistant container with a pressure of 5 liters of internal pressure. Alkyl monoolamine (Nippon Oil Co., Ltd. N-Ming L-201) 0.3 parts by weight, as a UV absorber, 2_(2H-benzotriazol-2-yl)-p-cresol (Ciba Specialty Chemicals Co., Ltd.) Company made TINUVIN Ρ) 0·10 parts by weight, stir to suspend. Thereafter, 14 parts by weight of butane was introduced into the vessel. Thereafter, the temperature of the suspension was raised to 70 ° C for 3 hours. After cooling, the obtained expandable resin particles were taken out. Comparative Example 1 The same procedure as in Example 1 was carried out except that the ultraviolet absorber was not added. The foaming agent content in the obtained expandable resin particles was 89 parts by weight. Further, the transmittance of the skin portion of the obtained foam molded body was measured, and the results are shown in Fig. 5. Further, the transmittance obtained according to the method A, the transmittance at 350 nm, 500 nm and 800 nm (method b), the ratios A and B, and the falling ball impact strength values calculated from the measurement results are shown in Table 1. 26 201125905 Comparative Example 2 In the same manner as in Example 5, the impregnation of the foaming agent was carried out in a wet manner, and the same procedure as in Comparative Example 1 was carried out in the same manner. The yield of the foamable resin particles obtained was 8.6 parts by weight. Further, the transmittance of the obtained foam molded body skin portion = was measured. The transmittances obtained by the method A, the transmittances at 350 nm, 500 nm, and 800 nm (method β), the ratio a, and the falling ball impact strength values calculated from the measurement of 蛀, J, and the leaves are shown in Table 1. (Example 6) The amount of the ultraviolet absorber added was 0.05 parts by weight, and the same procedure as in Example 1 was carried out. The foaming agent content in the obtained expandable resin particles was 8 to 8 parts by weight. Further, the transmittance of the obtained portion of the foamed molded body was measured. The transmittance obtained according to the method A, the transmittance at 350 nm, 500 nm and 800 nm (method b), the ratios a and B, the falling ball impact strength value, and the ultraviolet absorber detection amount are shown in the table. 2. (Example 7) The same procedure as in Example 1 was carried out except that the amount of the ultraviolet absorber added was 0.05 parts by weight. The foaming agent content in the obtained expandable resin particles was 9.2 parts by weight. Further, the transmittance of the skin portion of the obtained foam molded body was measured, and the results are shown in Fig. 6. Further, the transmittance obtained according to the method A, the transmittance at 350 nm, 500 nm, and 800 nm (method B), the ratios A and B, the falling ball impact strength value, and the ultraviolet absorber detection amount are shown in Table 2. Example 8 The amount of the ultraviolet absorber added was 0.02 parts by weight, in addition to 27 201125905
係與實施例1同樣地施行。所獲得的發泡性樹脂粒子中之發 泡劑含量為9.0重量份。又,測定所獲得的發泡成形體表皮 部分之透射率。依據方法A所獲致之透射率、由測定結果計 算出之350nm、500nm及800nm下之透射率(方法B)、比率A 及B、落球式撞擊強度值、紫外線吸收劑檢測量係顯示於表2。 實施例9 將紫外線吸收劑之添加量作成〇·〇〇5重量份,除此之外 係與實施例1同樣地施行。所獲得的發泡性樹脂粒子中之發 泡劑含量為8.9重量份。又,測定所獲得的發泡成形體表皮 部分之透射率。依據方法Α所獲致之透射率、由測定結果計 算出之350nm、500nm及800nm下之透射率(方法B)、比率A 及B、落球式撞擊強度值、紫外線吸收劑檢測量係顯示於表2。 實施例10 將紫外線吸收劑之添加量作成0·02重量份,除此之外 係與實施例5同樣地施行。所獲得的發泡性樹脂粒子中之發 泡劑含量為8.9重量份。又,測定所獲得的發泡成形體表皮 部分之透射率。依據方法Α所獲致之透射率、由測定結果計 算出之350nm、500nm及800nm下之透射率(方法b)、比率A 及B、落球式撞擊強度值、紫外線吸收劑檢測量係顯示於表2。 實施例11 將預發泡粒子之體積倍數及發泡成形體之倍數作成15 倍’除此之外係與實施例1同樣地施行。所獲得的發泡性樹 脂粒子中之發泡劑含量為8.8重量份。依據方法α所獲致之 透射率、落球式撞擊強度值係顯示於表3。 28 201125905 實施例12 (樹脂粒子的製造) 採用業已使用金屬芳香類催化劑所合成的LLDPE(曰 本聚乙烯社製之商品名「NF-444A」,熔融流動指數 (MI)=2.0g/10分,密度:0.912g/cm3)作為無交聯直鏈狀低密 度聚乙烯系樹脂。.將該樹脂投入擠壓機溶融混煉。藉由水 下切割方式將混煉物作成造粒顆粒(略球形,聚乙烯系樹脂 粒子係已調整成每100粒約60mg)。 於内容積100公升之附攪拌機耐壓容器内,使焦磷酸鎂 0.8重量份及十二烷基苯磺酸鈉0.02重量份分散於水100重 量份而獲得分散用介質。於分散用介質中使前述聚乙烯系 樹脂粒子100重量份分散而獲得懸浮液。 接著,將雙異苯丙基過氧化物0.2重量份作為聚合引發 劑預先溶解於苯乙烯單體100重量份中獲得第1苯乙烯單體 溶液。將上述懸浮液之溫度調節成60°c,花費30分鐘以定 量將第1笨乙烯單體溶液添加於懸浮液。之後,於60°C攪拌 1小時使苯乙烯單體浸滲於聚乙烯系樹脂粒子中。接著將分 散液的溫度升溫至130°C,於130°C保持2小時使苯乙烯單體 聚合於聚乙烯系樹脂粒子中。 接著,使雙異苯丙基過氧化物0.35重量份作為聚合引 發劑溶解於苯乙烯單體300重量份獲得第2苯乙烯單體溶 液。將該第2苯乙烯單體溶液以每1小時60重量份之比例花 費5小時連續性地滴下至先前的聚合系統中。使第2苯乙烯 單體溶液中的苯乙烯單體一面浸滲至聚乙烯系樹脂粒子中 29 201125905 並同時一面聚合。上述聚合後,冷卻至常溫,獲得複合樹 脂粒子。 (發泡劑及紫外線吸收劑之浸滲及預發泡) 將己二酸二異丁酯之量作成〇9重量份,將丁烷之量作 成18重量份,並且不使用脂肪族第4級銨鹽,除此之外係與 實施例1同樣地施行而獲得發泡性樹脂粒子。所獲得的發泡 性樹脂粒子中之發泡劑含量為9.1重量份。使發泡性樹脂粒 子與貫施例1同樣地施行而預發泡,藉此得到體積倍數5〇倍 的預發泡粒子’其後保管於溫度23°C之恆溫室。 (發泡成形) 於貫施例1同樣地施行而進行模内發泡成形,獲得倍數 5〇倍的發泡成形體。依據方法A所獲致之透射率、及落球式 撞擊強度值係顯示於表3。 貫施例13 將^•、外線吸收劑之添加量作成〇·〇2重量份,除此之外 係與實施例12同樣地施行。所獲得的發泡性樹脂粒子中之 發泡劑含量為9_1重量份。依據方法A所獲致之透射率、及 落球式撞擊強度值係顯示於表3。 貫施例14 (樹脂粒子的製造) 於内容積100公升之附授拌機聚合容器内,供給水 40000重量份、三級磷酸鈣1〇〇重量份及十二烷基苯磺酸鈣 2·〇重量份而獲得分散液。接著,在攪拌下於分散液中添加 笨乙烯單體40000重量份、過氧化笨曱醯96 〇重量份及過氧 30 201125905 苯甲酸三級丁酯28.0重量份。添加後升溫至90°C使苯乙烯 系單體聚合。接著,以該溫度保持6小時,進一步升溫至125 °C。自升溫起2小時後冷卻至常溫,藉此而獲得聚苯乙烯系 樹脂粒子(A)。 將聚苯乙烯系樹脂粒子進行篩分,而獲得作為種粒子 (Seed Particles)之粒子徑0.5~0.71mm之聚苯乙稀系樹脂粒 子(B)。 接著,於内容積5公升之附攪拌機聚合容器内,供給水 2000重量份、聚笨乙烯系樹脂粒子(B)500重量份、焦磷酸 鎂6.0重量份及十二烷基苯磺酸鈣0.3重量份。將供給物一面 攪拌並同時一面升溫至70°C。 繼之,使過氧化苯曱醯4.5重量份及過氧苯甲酸三級丁 酯1.1重量份溶解於苯乙烯單體200重量份而獲得溶液。將 該溶液供給至前述内容積5公升之聚合容器。自供給起經過 30分後升溫至100°C,花費2小時利用泵以每平均固定量將 苯乙烯單體1300重量份供給至前述内容積5公升之聚合容 器内。供給後,升溫至120°C,自升溫起經過2小時後冷卻 至室溫,藉此而獲得聚苯乙烯系樹脂粒子(C)。 (發泡劑及紫外線吸收劑之浸滲) 接下來,於另一内容積5公升之附攪拌機聚合容器内, 供給水2200重量份、聚苯乙烯系樹脂粒子(B)1800重量份、 焦磷酸鎂6.0重量份及十二烷基苯磺酸鈣0.4重量份、作為紫 外線吸收劑之2-(2H-苯并三唑-2-基)-對-甲酚(TINUVIN P)1.8重量份(相對於聚苯乙烯系樹脂而言0.1重量份),一面 31 201125905 棍掉並同時一面升溫至70C。接著,於聚合容器内置入作 為發泡輔劑之環己烷18_0重量份及作為可塑劑之己二峻二 異丁酯12.6重量份加以密閉並升溫至1〇〇°(:。 接下來,在業已置入聚苯乙烯系樹脂粒子(C)之聚合容 器内壓入正丁烷100重量份作為發泡劑並保持3小時。之 後,冷卻至30°C以下為止後,自聚合容器内取出發泡性樹 脂粒子。已取出之發泡性樹脂粒子係在加以乾燥後放置於 13°C恆溫室内5日。 (預發泡及發泡成形) 使用上述發泡性樹脂粒子’除此之外係與實施例1同樣 地施行。所獲得的發泡性樹脂粒子中之發泡劑含量為8.5重 量份。依據方法A所獲致之透射率、落球式撞擊強度值係顯 示於表3。 表1〜3中,評價結果中的〇、△及χ係依據以下基準。 亦即,吾人冀望發泡成形體係紫外線遮蔽性與落球式撞擊 強度值兩者兼具。依此,本說明書中,規定紫外線遮蔽性 係以滿足以下條件(I )為佳,而落球式撞擊強度值係以滿足 以下條件(Π)為佳。 條件(I ):依據方法Α所獲致之透射率在3 〇%以下 條件(π):落球式撞擊強度值在35cm以上 〇、△及X係在條件(1 )及(1[)之觀點下,如以下評價 實施例及比較例。 〇:符合條件U )與條件(π)兩者 △:僅符合條件(][)與條件(]1)之其中一者 32 201125905 χ:不符合條件(I ) 表3中,各代號之意義係分別為:EVA是表示乙烯-醋酸 乙烯共聚物,PS是表示聚苯乙烯,mLLDPE是表示藉由金 屬芳香類催化劑所獲致之無交聯直鏈狀低密度聚乙烯系樹脂。 5 33 201125905 a€-^ —οοο/οιηε v 蛛 q-ΙΛ iloe (錤奴茛1) 目008/0^ V5ige (%)(鈸矽茛1) 硃某if 008 i oscn (%) ^5 €#«) ¥一趣趣 (拿¥¥) 黩鄕 $ 〇j SOS I 6ΙΌ 8Γ0 0Γ0 | ΖΖΌι(Νε9Ό 6S 寸 Ό sICNro ^.0 S6O IldsltNe NIAONLL ^ ΙΟΙς·6 寸IsllolI i 寸 6ε·0 SOS 8 卜 O.OICNIS Z.6Q I.Q _ 18 §QSSVMH3Yl^ll(Ni4l^Kk 〇 ς·ΐς ^ ΓΓ5 ^ ^~lrll6SO AW7OI690Ό Is ^ Γ5 dNIAONIl ^ X X ΙΟΙ 〇The same procedure as in Example 1 was carried out. The foaming agent content in the obtained expandable resin particles was 9.0 parts by weight. Further, the transmittance of the skin portion of the obtained foam molded body was measured. The transmittance obtained according to the method A, the transmittance at 350 nm, 500 nm and 800 nm (method B), the ratios A and B, the falling ball impact strength value, and the ultraviolet absorber detection amount calculated from the measurement results are shown in Table 2. . (Example 9) The same procedure as in Example 1 was carried out except that the amount of the ultraviolet absorber added was changed to 5 parts by weight. The foaming agent content in the obtained expandable resin particles was 8.9 parts by weight. Further, the transmittance of the skin portion of the obtained foam molded body was measured. According to the method, the transmittance obtained by the method, the transmittance at 350 nm, 500 nm and 800 nm (method B), the ratios A and B, the falling ball impact strength value, and the ultraviolet absorber detection amount calculated in the measurement results are shown in Table 2. . (Example 10) The same procedure as in Example 5 was carried out except that the amount of the ultraviolet absorber added was changed to 0. 02 parts by weight. The foaming agent content in the obtained expandable resin particles was 8.9 parts by weight. Further, the transmittance of the skin portion of the obtained foam molded body was measured. According to the method, the transmittance obtained by the method, the transmittance at 350 nm, 500 nm and 800 nm (method b), the ratios A and B, the falling impact strength value, and the ultraviolet absorber detection amount calculated in the measurement results are shown in Table 2. . Example 11 The same procedure as in Example 1 was carried out except that the volume multiple of the pre-expanded particles and the multiple of the foamed molded article were 15 times. The foaming agent content in the obtained expandable resin particles was 8.8 parts by weight. The transmittance and falling ball impact strength values obtained according to the method α are shown in Table 3. 28 201125905 Example 12 (Production of Resin Particles) LLDPE (trade name "NF-444A" manufactured by Sakamoto Polyethylene Co., Ltd., melt flow index (MI) = 2.0 g/10 min. , density: 0.912 g/cm3) as a non-crosslinked linear low-density polyethylene resin. The resin is placed in an extruder and melted and kneaded. The kneaded product was formed into granulated particles by a sub-cutting method (slightly spherical, and the polyethylene-based resin particle system was adjusted to about 60 mg per 100 particles). In a pressure-resistant container with a volume of 100 liters, 0.8 parts by weight of magnesium pyrophosphate and 0.02 parts by weight of sodium dodecylbenzenesulfonate were dispersed in 100 parts by weight of water to obtain a dispersion medium. The polyethylene resin particles were dispersed in 100 parts by weight in a dispersion medium to obtain a suspension. Then, 0.2 part by weight of bisisophenylpropyl peroxide was previously dissolved as a polymerization initiator in 100 parts by weight of the styrene monomer to obtain a first styrene monomer solution. The temperature of the above suspension was adjusted to 60 ° C, and it was taken for 30 minutes to quantitatively add the first stupid ethylene monomer solution to the suspension. Thereafter, the mixture was stirred at 60 ° C for 1 hour to impregnate the styrene monomer into the polyethylene resin particles. Then, the temperature of the dispersion was raised to 130 ° C, and the styrene monomer was polymerized in the polyethylene resin particles by maintaining at 130 ° C for 2 hours. Next, 0.35 parts by weight of bisisophenylpropyl peroxide was dissolved as a polymerization initiator in 300 parts by weight of a styrene monomer to obtain a second styrene monomer solution. The second styrene monomer solution was continuously dropped into the previous polymerization system in a ratio of 60 parts by weight per hour for 5 hours. The styrene monomer in the second styrene monomer solution is impregnated into the polyethylene resin particles at the same time. After the above polymerization, the mixture was cooled to room temperature to obtain composite resin particles. (Infiltration and pre-expansion of a foaming agent and an ultraviolet absorber) The amount of diisobutyl adipate is made into 9 parts by weight, the amount of butane is made to 18 parts by weight, and the aliphatic level 4 is not used. In the same manner as in Example 1, except that the ammonium salt was used, the expandable resin particles were obtained. The foaming agent content in the obtained expandable resin particles was 9.1 parts by weight. The foamable resin particles were preliminarily foamed in the same manner as in Example 1 to obtain pre-expanded particles having a volume ratio of 5 〇 and then stored in a constant temperature chamber at a temperature of 23 °C. (Foaming molding) In-mold expansion molding was carried out in the same manner as in Example 1 to obtain a foam molded article having a magnification of 5 times. The transmittance and ball drop impact strength values obtained according to Method A are shown in Table 3. The same procedure as in Example 12 was carried out except that the amount of the external absorbent was 2 parts by weight. The content of the foaming agent in the obtained expandable resin particles was 9 to 1 part by weight. The transmittance and ball drop impact strength values obtained according to Method A are shown in Table 3. Example 14 (Manufacturing of Resin Particles) In a 100-liter internal container of a mixer, 40,000 parts by weight of water, 1 part by weight of tertiary calcium phosphate, and 2,10% of calcium dodecylbenzenesulfonate were supplied. A dispersion was obtained in parts by weight. Next, 40,000 parts by weight of a stupid ethylene monomer, 96 parts by weight of alum, and 2,8.0 parts by weight of peroxy 30 201125905 butyl benzoate were added to the dispersion under stirring. After the addition, the temperature was raised to 90 ° C to polymerize the styrene monomer. Then, the temperature was maintained at this temperature for 6 hours, and the temperature was further raised to 125 °C. Two hours after the temperature rise, the mixture was cooled to room temperature, whereby polystyrene resin particles (A) were obtained. The polystyrene resin particles were sieved to obtain polystyrene resin particles (B) having a particle diameter of 0.5 to 0.71 mm as seed particles. Next, 2000 parts by weight of water, 500 parts by weight of polystyrene-based resin particles (B), 6.0 parts by weight of magnesium pyrophosphate, and 0.3 weight of calcium dodecylbenzenesulfonate were placed in a mixer polymerization vessel having an internal volume of 5 liters. Share. The supply was stirred while being heated to 70 ° C while being heated. Then, 4.5 parts by weight of benzoquinone peroxide and 1.1 parts by weight of butyl benzoate were dissolved in 200 parts by weight of a styrene monomer to obtain a solution. This solution was supplied to the above-mentioned internal volume of 5 liters of the polymerization vessel. After 30 minutes from the supply, the temperature was raised to 100 ° C, and 1300 parts by weight of the styrene monomer was supplied to the above-mentioned internal volume of 5 liters of the polymerization container by the pump for 2 hours. After the supply, the temperature was raised to 120 ° C, and after cooling for 2 hours from the temperature rise, the mixture was cooled to room temperature to obtain polystyrene resin particles (C). (Infiltration of a foaming agent and an ultraviolet absorber) Next, 2200 parts by weight of water, 1800 parts by weight of polystyrene resin particles (B), and pyrophosphoric acid were supplied to another 5 liter mixer equipped with a polymerization vessel. 6.0 parts by weight of magnesium and 0.4 parts by weight of calcium dodecylbenzenesulfonate, and 1.8 parts by weight of 2-(2H-benzotriazol-2-yl)-p-cresol (TINUVIN P) as a UV absorber (relative In the case of 0.1 part by weight of the polystyrene resin, the surface was lifted to 70 C while the surface was 31 201125905. Next, 18 to 90 parts by weight of cyclohexane as a foaming auxiliary agent and 12.6 parts by weight of hexamethylene diisobutyl acrylate as a plasticizer were placed in a polymerization vessel, and the temperature was raised to 1 〇〇° (:. Next, 100 parts by weight of n-butane was placed in a polymerization container in which the polystyrene resin particles (C) were placed, and the mixture was kept as a foaming agent for 3 hours. Thereafter, after cooling to 30 ° C or lower, the polymerization container was taken out from the polymerization container. The foamable resin particles are dried and placed in a constant temperature room at 13 ° C for 5 days. (Pre-expansion and foam molding) The above-mentioned expandable resin particles are used. The foaming agent content in the obtained expandable resin particles was 8.5 parts by weight, and the transmittance and falling ball impact strength values obtained according to the method A are shown in Table 3. Table 1 In the case of 3, the 〇, △, and χ in the evaluation results are based on the following criteria. That is, we hope that both the ultraviolet shielding property and the falling ball impact strength value of the foam molding system are both combined. Accordingly, in the present specification, ultraviolet shielding is specified. Sex line to meet the following The component (I) is preferred, and the falling ball impact strength value is preferably such that the following conditions (Π) are satisfied. Condition (I): The transmittance obtained according to the method 在 is less than 3 〇% (π): falling ball impact The intensity value is 35 cm or more, △, △ and X are in the following conditions (1) and (1[), as in the following evaluation examples and comparative examples. 〇: Compliance with condition U) and condition (π) △: only One of the conditions (][) and condition (]1) 32 201125905 χ: Non-conforming (I) In Table 3, the meanings of the codes are: EVA means ethylene-vinyl acetate copolymer, PS is Polystyrene is used, and mLLDPE is a non-crosslinked linear low-density polyethylene resin which is obtained by a metal aromatic catalyst. 5 33 201125905 a€-^ —οοο/οιηε v Spider q-ΙΛ iloe (錤奴茛1) 目 008/0^ V5ige (%)(钹矽茛1) 朱某 if 008 i oscn (%) ^5 € #«) ¥一趣趣(take ¥¥) 黩鄕$ 〇j SOS I 6ΙΌ 8Γ0 0Γ0 | ΖΖΌι(Νε9Ό 6S inch Ό sICNro ^.0 S6O IldsltNe NIAONLL ^ ΙΟΙς·6 inch IsllolI i inch 6ε·0 SOS 8 O.OICNIS Z.6Q IQ _ 18 §QSSVMH3Yl^ll(Ni4l^Kk 〇ς·ΐς ^ ΓΓ5 ^ ^~lrll6SO AW7OI690Ό Is ^ Γ5 dNIAONIl ^ XX ΙΟΙ 〇
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9寸· I 6100 sd α,ΜΛΠΝΙΙ 3 §s^ 35 201125905 表39 inches · I 6100 sd α, ΜΛΠΝΙΙ 3 §s^ 35 201125905 Table 3
從實施例1〜14及比較例1〜2可得知,藉由發泡性樹脂粒 子含有紫外線吸收劑,以之作為原料所獲得的發泡成形體 之紫外線遮蔽性提升。紫外線遮蔽性之提升,從第1〜6_ + 也很清楚。亦即,圖中’相對於屬紫外線波長領域之 400〜3OOnm波長光,實施例1〜5係較比較例1明顯減少,因 此,顯示出藉由含有紫外線吸收劑可使紫外線遮蔽性提升。 又’依據實施例1〜4可得知,即使變更紫外線吸收劑, 以發泡性樹脂粒子作為原料所獲得的發泡成形體之紫外線 遮蔽性仍提升。再加上習知上,紫外線吸收劑係藉由與需 要較高溫之樹脂混煉而分散於樹脂粒子中。但是,實施例 1〜5中,係在50〜70°C這種低溫下所進行的發泡劑浸滲步驟 使紫外線吸收劑浸渗於樹脂内部。因此,得知能夠簡易地 獲得可遮蔽紫外線之發泡成形體。 甚且,得知藉由實施例1〜14所獲得的發泡成形體,係 具有足以適用於電氣製品之運送•保管容器的落球式撞擊 強度值。 又,從實施例1及5可得知,無論採用乾式及濕式任一 種來賦予紫外線吸收劑,皆可獲得良好的紫外線遮蔽性。 36 201125905 再者,從實施例1及6〜9可得知,藉由加多紫外線吸收 劑的量’能夠提升紫外線遮蔽性。 又,從實施例1、12及14可得知,即使變更樹脂種類, 仍可獲得良好的紫外線遮蔽性。還有,得知落球式撞擊強 度值係在含有聚烯烴成分之情況下較為良好。 甚且’從貫施例1及11可得知,即使將發泡倍率加以變 化’仍可獲得良好的紫外線遮蔽性。 接著’表示業已使用於方法A的UV光之各個波長放射 度的座標圖形’係顯示於第8(a)圖,而表示實施例1及比較例 1之發泡成形體之各個波長放射度的座標圖形,係顯示於第 8(b)圖。第8(b)圖中,虛線係代表實施例1,實線係代表比較 例卜從第8(b)圊可得知,實施例1的發泡成形體係可有意義地 遮蔽365nm附近波長之光。 【圖式簡單說明】 第1圖係顯示對實施例1之發泡成形體的照射光波長與 透射率之關係圖。 第2圖係顯示對實施例2之發泡成形體的照射光波長與 透射率之關係圖。 第3圖係顯示對實施例3之發泡成形體的照射光波長與 透射率之關係圖。 第4圖係顯示對實施例4之發泡成形體的照射光波長與 透射率之關係圖。 第5圖係顯示對比較例1之發泡成形體的照射光波長與 透射率之關係圖。 37 201125905 第6圖係顯示對實施例7之發泡成形體的照射光波長與 透射率之關係圖。 第7圖係發泡成形體之紫外線透射率之測定裝置概要圖。 第8(a)、8(b)圖係顯示紫外光、實施例1及比較例1之發 泡成形體之各個波長放射度之圖。 【主要元件符號說明】 1···υν光(紫外光) 4·.·光源 2.. .分光放射計 5…燈罩 3.. .受光部 38From the examples 1 to 14 and the comparative examples 1 and 2, it is found that the foamed molded article obtained as a raw material by the foamable resin particles contains an ultraviolet absorber, and the ultraviolet shielding property is improved. The increase in UV shielding is also clear from the 1st to 6th +. That is, in the drawing, the examples 1 to 5 are significantly smaller than those of the comparative example 1 with respect to the wavelength of 400 to 300 nm which is in the ultraviolet wavelength region. Therefore, it is shown that the ultraviolet shielding property can be improved by the inclusion of the ultraviolet absorber. Further, according to the first to fourth embodiments, it is understood that the ultraviolet ray shielding property of the foamed molded article obtained by using the expandable resin particles as a raw material is improved even if the ultraviolet absorbing agent is changed. Further, it is conventionally known that the ultraviolet absorber is dispersed in the resin particles by kneading with a resin which requires a higher temperature. However, in Examples 1 to 5, the foaming agent impregnation step carried out at a low temperature of 50 to 70 °C causes the ultraviolet absorber to impregnate the inside of the resin. Therefore, it has been found that a foamed molded body capable of shielding ultraviolet rays can be easily obtained. Further, the foamed molded article obtained in Examples 1 to 14 was found to have a falling ball impact strength value sufficient for use in a transport and storage container for electrical products. Further, as is apparent from Examples 1 and 5, good ultraviolet shielding properties can be obtained by applying the ultraviolet absorber to either dry or wet type. 36 201125905 Further, it can be seen from Examples 1 and 6 to 9 that the ultraviolet shielding property can be enhanced by the addition of the amount of the ultraviolet absorbing agent. Moreover, it can be seen from Examples 1, 12, and 14 that good ultraviolet shielding properties can be obtained even if the resin type is changed. Further, it was found that the falling ball impact strength value was good in the case of containing a polyolefin component. Further, it can be seen from the examples 1 and 11 that good ultraviolet shielding properties can be obtained even if the expansion ratio is changed. Next, 'the coordinate pattern of the respective wavelength radiances of the UV light which has been used in the method A' is shown in Fig. 8(a), and the respective wavelength radiances of the foamed molded bodies of the first embodiment and the comparative example 1 are shown. The coordinate figure is shown in Figure 8(b). In the figure 8(b), the broken line represents the first embodiment, and the solid line represents the comparative example. From the eighth (b), it can be seen that the foamed molding system of the embodiment 1 can meaningfully shield the light having a wavelength of around 365 nm. . BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a graph showing the relationship between the wavelength of irradiation light and the transmittance of the foamed molded article of Example 1. Fig. 2 is a graph showing the relationship between the wavelength of the irradiation light and the transmittance of the foamed molded article of Example 2. Fig. 3 is a graph showing the relationship between the wavelength of the irradiation light and the transmittance of the foamed molded article of Example 3. Fig. 4 is a graph showing the relationship between the wavelength of the irradiation light and the transmittance of the foamed molded article of Example 4. Fig. 5 is a graph showing the relationship between the wavelength of the irradiation light and the transmittance of the foamed molded article of Comparative Example 1. 37 201125905 Fig. 6 is a graph showing the relationship between the wavelength of the irradiation light and the transmittance of the foamed molded article of Example 7. Fig. 7 is a schematic view showing a measuring device for ultraviolet transmittance of a foamed molded article. Figs. 8(a) and 8(b) are graphs showing the respective wavelengths of ultraviolet light, the foam molded bodies of Example 1 and Comparative Example 1. [Explanation of main component symbols] 1···υν光(ultraviolet light) 4···light source 2.. Spectroradiometer 5...shade 3.. .light receiving unit 38
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| JP2009207345 | 2009-09-08 |
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| JP (1) | JP5713908B2 (en) |
| KR (1) | KR20120079062A (en) |
| CN (1) | CN102549055A (en) |
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| JP5732299B2 (en) * | 2011-03-31 | 2015-06-10 | 積水化成品工業株式会社 | Composite resin particles, expandable composite resin particles, pre-expanded particles and foamed molded body |
| CN105175794A (en) * | 2015-09-30 | 2015-12-23 | 华南理工大学 | Starch-based foaming packing material precursor, starch-based foaming packing material and preparation methods |
| JP6882967B2 (en) * | 2017-09-29 | 2021-06-02 | 積水化成品工業株式会社 | Ester-based elastomer foam particles, foam moldings and methods for producing them |
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| JPS6144934A (en) * | 1984-08-09 | 1986-03-04 | Otsuka Chem Co Ltd | Production of insect-repellent resin foam |
| US5670102A (en) * | 1993-02-11 | 1997-09-23 | Minnesota Mining And Manufacturing Company | Method of making thermoplastic foamed articles using supercritical fluid |
| JP3093552B2 (en) * | 1993-12-24 | 2000-10-03 | 積水化成品工業株式会社 | Resin particles for producing flame-retardant foam having good dimensional stability and method for producing the same |
| JPH11255946A (en) * | 1998-03-12 | 1999-09-21 | Hitachi Chem Co Ltd | Foamable styrene-based resin particle having flame retardance and its production |
| JP3507699B2 (en) * | 1998-06-01 | 2004-03-15 | 積水化成品工業株式会社 | Method for producing polypropylene resin pre-expanded particles |
| JP2002155161A (en) * | 2000-11-21 | 2002-05-28 | Hitachi Chem Co Ltd | Foamable resin particle, production method thereof, and molded foam |
| JP4226530B2 (en) * | 2003-08-29 | 2009-02-18 | 積水化成品工業株式会社 | Olefin-modified polystyrene resin pre-expanded particles, method for producing the same, and expanded molded article |
| JP4809730B2 (en) * | 2006-03-10 | 2011-11-09 | 積水化成品工業株式会社 | Styrene-modified polyolefin resin particles, expandable resin particles, pre-expanded particles, and expanded molded articles |
| JP5216388B2 (en) * | 2008-03-31 | 2013-06-19 | 積水化成品工業株式会社 | Antistatic styrenic resin foam molding and method for producing the same |
| US8796344B2 (en) * | 2008-12-26 | 2014-08-05 | Sekisui Plastics Co., Ltd. | Pre-expanded particles, process for producing the same, and expanded molded article |
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2010
- 2010-09-06 KR KR1020127005988A patent/KR20120079062A/en not_active Withdrawn
- 2010-09-06 JP JP2011530828A patent/JP5713908B2/en not_active Expired - Fee Related
- 2010-09-06 CN CN2010800396329A patent/CN102549055A/en active Pending
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| WO2011030731A1 (en) | 2011-03-17 |
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| CN102549055A (en) | 2012-07-04 |
| JPWO2011030731A1 (en) | 2013-02-07 |
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