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TW201119756A - Eco-friendly coating processing method. - Google Patents

Eco-friendly coating processing method. Download PDF

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Publication number
TW201119756A
TW201119756A TW98141630A TW98141630A TW201119756A TW 201119756 A TW201119756 A TW 201119756A TW 98141630 A TW98141630 A TW 98141630A TW 98141630 A TW98141630 A TW 98141630A TW 201119756 A TW201119756 A TW 201119756A
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Taiwan
Prior art keywords
workpiece
coating
subjected
processing method
silver mirror
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TW98141630A
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Chinese (zh)
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TWI448335B (en
Inventor
tian-shui Chen
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Yihao Nanometer Technology Co Ltd
tian-shui Chen
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Priority to TW098141630A priority Critical patent/TWI448335B/en
Publication of TW201119756A publication Critical patent/TW201119756A/en
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Publication of TWI448335B publication Critical patent/TWI448335B/en

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  • Other Surface Treatments For Metallic Materials (AREA)

Abstract

The present invention relates to an eco-friendly coating processing method, comprising the following steps: step 1: performing a pre-treatment process on a workpiece to be processed; step 2: performing a drying operation on the workpiece that has been subjected to pre-treatment; step 3: performing powder coating on the workpiece that has been subjected to drying to form a base coat; step 4: performing baking operation on the workpiece that has been subjected to powder coating for base coat; step 5: performing silver mirror reaction process on the baked workpiece; step 6: performing a baking operation on the workpiece that has been subjected to silver mirror reaction process; step 7: applying a finishing coat for forming a protection layer on the workpiece that has been subjected to silver mirror reaction process and baked; step 8: performing a baking operation on the workpiece that has been subjected to surface coating and forming protection layer to complete the manufacturing process of the final product. The coating film surface has weather durability and attachability that reach 100% and the coating film shows excellent wetness. The passing rate of the manufactured products is raised to above 95%.

Description

201119756 六、發明說明: 【發明所屬之技術領威】 _] 本發明有,—種環保塗裝加卫方法者。 【先前技術】 _] 按,習用之傳統電錢、真空電鑛具有的-些不可避 免的缺陷’光澤度不高’電鑛礙家因污染問題造成環境 上的損害,且減的噴塗鏡面叫腐純、硬度都有一 定程度上的缺失’由於噴塗的過程中使用 的大多為弱性 ❹ _劑,其反應時隨長’ _養不損失大量原料, 造成㈣的浪f和成本,高,_紐等問題的 產生,且因液體喷塗的方式需要使用多種不同的溶劑, 容易產生環贴關題,較不符合職之訴求者。 【發明内容】 陶 其上述,的紐技術魏體噴塗㈣式’在耐腐 條與硬度上都有-定程度上㈣失,且餘的過程中 使用多種溶劑’容易產生環保上的問題,4不符合環伴 〇 之訴求者。 ’、 本發縣要目的在㈣供1環保塗裝加工方法, 在待加X的工件表面上,進行粉體塗裝底漆,再進行銀 鏡反應製程,並於銀鏡反應製程後進行塗裝面漆保護層 ’使工件表面不含重金屬’具環保、耐厚性及附著性強 、塗膜潤度佳等特性者。 為達到前揭之目的,本發明環保塗裝加工方法係讓 待加工的工件表面具有金屬的料,且不減環境上的 汙染,該環保塗裝加工方法,是對待加工的工件進行前 098141630 表單編號A0101 第3頁/共8頁 0982071477-0 201119756 處理製程,將經過前處理製程後的工件進行乾燥的動作 ,將經乾燥後的工件進行粉體塗裝,將表面附著有粉體 面漆的工件進行烘烤工序的動作,經過烘烤的工件進行 銀鏡反應製程,將經過銀鏡反應製程的工件進行塗裝面 漆保護層,其工件附著有面漆保護層後進行烘烤工序的 動作,其工件經烘烤後即為完成的成品; 本發明於待加工的工件在粉體塗裝以附著底漆之後 再進行銀鏡反應製程,然後再塗裝面漆保護層的加工方 法,這樣工件表面不含重金屬,非常環保;而且具有電 鍍的金屬鏡面效果,還可添加不同色料調所需的不同色 彩,美觀大方;且塗裝膜表面耐厚性及附著性達到1 〇 0%,塗膜潤度極佳;另,此種加工方法還可全自動線 及手動線量產化,生產良品率提升達到9 5 %以上者。 【實施方式】 [0004] 本發明之環保塗裝加工方法,主要用於對待加工的 工件進行表面塗裝,待加工工件可為金屬、塑膠等;包 括以下步驟: 步驟一:對待加工工件用進行前處理製程; 步驟二:將進行前處理製程後的工件進行乾燥的動 作; 步驟三:將經乾燥動作後的工件進行粉體塗裝以附 著底漆; 步驟四:將經粉體塗裝底漆後的工件進行烘烤工序 的動作,使附著在工件上的表面漆料硬化; 步驟五:將烘烤後的工件進行銀鏡反應製程; 步驟六:將經銀鏡反應製程的工件接著進行烘烤工 098141630 表單編號A0101 第4頁/共8頁 0982071477-0 201119756 序的步驟’烘烤溫度為6 5度至1 〇 〇度之間烘烤玉 〜3 0分鐘; 步驟七:將經銀鏡反應製程後並烘烤後的工件進行 塗裝面漆保護層以附著面漆,其所述面漆可調色,可添 加不同色料調出所需要的不同色彩; 步驟八:將塗裝面漆保護層後的工件進行烘烤動作 並完成成品製作過程。201119756 VI. Description of the invention: [Technology leading to the invention] _] The invention has a method for environmentally friendly coating and curing. [Prior Art] _] According to the traditional electric money and vacuum electric mines that have been used, some of the inevitable defects 'gloss is not high'. The electric mines hinder the home from environmental damage caused by pollution problems, and the reduced spray mirror is called Pure rot and hardness have a certain degree of deficiency. 'Because most of the weak ❹ _ agents used in the spraying process, the reaction time is long with _ no loss of a large amount of raw materials, resulting in (four) wave f and cost, high, _ New Zealand and other problems, and because of the liquid spray method requires the use of a variety of different solvents, it is easy to produce a ring-pointing problem, less suitable for the job seekers. [Summary of the Invention] Tao Qi's above, the New Technology Wei body spraying (four) type 'in the corrosion resistance strip and hardness have a certain degree (four) lost, and the use of a variety of solvents in the process 'easy to create environmental problems, 4 Those who do not meet the requirements of the ring partner. ', Benfa County's purpose is to (4) for 1 environmentally friendly coating processing method, on the surface of the workpiece to be added X, powder coating primer, and then the silver mirror reaction process, and after the silver mirror reaction process, the coating surface The lacquer protective layer 'so that the surface of the workpiece does not contain heavy metals' is environmentally friendly, has excellent thickness and adhesion, and has good coating properties. In order to achieve the purpose of the foregoing disclosure, the environmentally friendly coating processing method of the present invention allows the surface of the workpiece to be processed to have a metal material without degrading environmental pollution, and the environmentally friendly coating processing method is performed on the workpiece to be processed before the 098141630 form. No. A0101 Page 3 of 8 0982071477-0 201119756 The process is to dry the workpiece after the pre-treatment process, and the dried workpiece is powder coated to adhere the powder to the surface. The workpiece is subjected to a baking process, and the baked workpiece is subjected to a silver mirror reaction process, and the workpiece subjected to the silver mirror reaction process is coated with a protective layer of the topcoat, and the workpiece is adhered with a protective layer of the topcoat, and then the baking process is performed. After the workpiece is baked, the finished product is finished; the workpiece to be processed is subjected to a silver mirror reaction process after the powder is applied to adhere the primer, and then the processing method of the top coat protective layer is applied, so that the workpiece surface is not Containing heavy metals, it is very environmentally friendly; it also has an electroplated metal mirror effect, and can also add different colors required for different color materials, beautiful and generous. Moreover, the surface of the coated film has a thickness resistance and adhesion of 1 〇 0%, and the coating film has excellent wettability; in addition, the processing method can also be mass-produced by a fully automatic wire and a manual wire, and the production yield is improved to 95%. The above. [Embodiment] [0004] The environmental protection coating processing method of the present invention is mainly used for surface coating of workpieces to be processed, and the workpiece to be processed may be metal, plastic, etc.; the following steps are included: Step 1: For processing workpieces Pre-treatment process; Step 2: Drying the workpiece after the pre-treatment process; Step 3: Apply the powder after the drying process to adhere the primer; Step 4: Apply the powder to the bottom After the lacquered workpiece is subjected to the baking process, the surface lacquer adhering to the workpiece is hardened; Step 5: the baked workpiece is subjected to a silver mirror reaction process; Step 6: the workpiece subjected to the silver mirror reaction process is subsequently baked 098141630 Form No. A0101 Page 4 / Total 8 Page 0982071477-0 201119756 Steps of the procedure 'Bake temperature is 6 5 degrees to 1 〇〇 degrees between baking jade ~ 3 0 minutes; Step 7: Will be silver mirror reaction process The post-baked workpiece is coated with a topcoat protective layer to adhere the topcoat, the topcoat can be tinted, and different colorants can be added to call out the different colors required; Step 8 The workpiece protective layer topcoat coating and baking operation to complete the finished product manufacturing process.

其中’粉體塗裝的塗料是採用固體樹脂作為基本原 料’此種塗料一經加熱洪烤即行屬化、擴流並自行或與 其他成伤反應產生化學交.:聯.後.,形成較.高..分子量反應的 塗膜’新形成的塗膜對熱有較好的穩定性,就算再予以 加熱亦不會軟化成液狀,由於這類樹腊的流變性,故可 生產如液態漆狀的塗膜表面,且具有相...同或往往更優於 電泳塗裝所能提供的性能,且粉體塗裝不需配合溶劑使 用’其粉體塗裝的塗料可回收再利用,故較具環保作用 者。 Ο 所述銀鏡反應製程,又名奈米喷鍍或N S Ρ中塗, 其流程為:首羌進行前期汙潰處理’然後喷鍍設備喷反 應層’接著純水清洗,最後進行烘乾完成;在本實施利 中’所述奈来噴鍍採用導電體銀離子反應。 其面漆保護層,可採用粉體塗裝、液體塗裝、電泳 塗裝等塗裝技術者。 本發明的一種環保塗裝加工方法,由於是在粉體塗 裝底漆之後再銀鏡反應製程,然後再附著面漆保護層的 加工方法,這樣表面不含重金屬,非常環保;而且具有 電鍵的金屬鏡面效果,還可添加不同色料調出所需要的 098141630 表單編號Α0101 0982071477-0 201119756 不同色彩,美觀大方;且塗裝膜表面耐厚性及附著性達 到1 0 0 %,塗膜潤度極佳;另,這種加工方法還可全 自動線及手動線量產化,生產良品率提升達到9 5 %以 上者。 综上所述,當知本發明具有新穎性,且本發明未見 之於任何刊物,當符合專利法第2 1、2 2條之規定。 唯以上所述者,僅為本發明之一較佳實施例而已, 當不能以之限定本發明之範圍。即大凡依本發明申請專 利範圍所作之均等變化與修飾,皆應仍屬本發明專利涵 蓋之範圍内。 【圖式簡單說明】 [0005] 第一 圖:本發明之表面加工流程示意圖 【主要元件符號說明】 [0006] 1 前處理製程 2 乾燥 3 粉體塗裝底漆 4 烘烤工序 5 銀鏡反應製程 6 烘烤工序 7 面漆保護層 8 烘烤工序 9 成品 098141630 表單編號A0101 .第6 頁/共8頁Among them, 'powder-coated paint is made of solid resin as the basic raw material'. Once the paint is heated and boiled, it will be subordinated, expanded and chemically produced by itself or in combination with other wounds. The coating film with high molecular weight reaction 'newly formed coating film has good stability to heat, even if it is heated, it will not soften into liquid. Due to the rheology of this kind of tree wax, it can produce liquid paint such as liquid paint. The surface of the coating film has the same or often better performance than that provided by electrophoretic coating, and the powder coating does not need to be used with a solvent. The powder coating can be recycled and reused. Therefore, it is more environmentally friendly. Ο The silver mirror reaction process, also known as nano-spraying or NS Ρ mid-coating, is carried out in the following process: the first sputum is subjected to pre-staining treatment, and then the spraying reaction layer of the spraying equipment is followed by pure water cleaning, and finally drying is completed; In the present embodiment, the Neil spray coating uses a conductor silver ion reaction. The topcoat protective layer can be applied by a coating technique such as powder coating, liquid coating, or electrophoretic coating. The invention relates to an environmentally-friendly coating processing method, which is a processing method of a silver mirror reaction process after the powder coating primer is applied, and then a protective layer of the top coat is adhered, so that the surface does not contain heavy metals, is very environmentally friendly; and has a metal with a key bond. Mirror effect, can also add different color materials to call out the required 098141630 Form No. Α0101 0982071477-0 201119756 Different colors, beautiful appearance; and the coating film surface thickness and adhesion to reach 100%, excellent film coverage In addition, this processing method can also be mass-produced by fully automatic lines and manual lines, and the production yield rate is increased by more than 95%. In summary, it is known that the present invention is novel, and the present invention is not found in any publication, and is in compliance with the provisions of Articles 21 and 22 of the Patent Law. The above description is only a preferred embodiment of the present invention, and the scope of the present invention is not limited thereto. That is, the equivalent changes and modifications made by the applicant in accordance with the scope of the patent application of the present invention are still within the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS [0005] First: Schematic diagram of the surface processing flow of the present invention [Description of main components] [0006] 1 Pretreatment process 2 Drying 3 Powder coating primer 4 Baking process 5 Silver mirror reaction process 6 Baking Process 7 Topcoat Protective Layer 8 Baking Process 9 Finished Product 098141630 Form No. A0101 . Page 6 of 8

Claims (1)

201119756 七、申請專利範圍: 1 . 一種環保塗裝加工方法,主要用於對待加工工件進行表面 塗裝,其特徵在於,包括以下步驟: 步驟一:對待加工工件進行前處理製程; 步驟二:將進行前處理後的工件進行乾燥的動作; 步驟三:將經乾燥動作後的工件進行粉體塗裝以附著 底漆; 步驟四:將經粉體塗裝底漆後的工件進行烘烤工序; ❹ 步驟五:將烘烤後的工件進行銀鏡反應製程; 步驟六:將經銀鏡反應製程的工件接著進行烘烤工序 9 -iSf1 ' νφ':Γ 步驟七:將經銀鏡反應製程後並烘烤後的工件進行塗 裝面漆保護層; 步驟八:將塗裝面漆保護層後的工件進行烘烤動作並 完成成品製作過程。 Q 2 .如申請專利範圍第1項所述環保塗裝加工方法,其中面漆 保護層,可採用粉體塗裝、液體塗裝、電泳塗裝等塗裝技 術者。 3 .如申請專利範圍第1項所述環保塗裝加工方法,其中面漆 保護層,其面漆可調色,可添加不同色料調出所需要的不 同色彩者。 098141630 表單編號Α0101 第7頁/共8頁 0982071477-0201119756 VII. Patent application scope: 1. An environmentally-friendly coating processing method, mainly used for surface coating of workpieces to be processed, characterized in that it comprises the following steps: Step 1: Pre-treatment process for processing workpieces; Step 2: Step of drying the workpiece after pre-treatment; Step 3: Applying the powder after drying to adhere the primer; Step 4: baking the workpiece after the primer is applied to the powder; ❹ Step 5: Perform the silver mirror reaction process on the baked workpiece; Step 6: The workpiece after the silver mirror reaction process is followed by the baking process 9 -iSf1 ' νφ': Γ Step 7: After the silver mirror reaction process and baking The finished workpiece is coated with a protective layer of the topcoat; Step 8: The workpiece after the protective layer of the topcoat is baked and the finished product is completed. Q 2 . The environmentally-friendly coating processing method according to claim 1, wherein the top coat protective layer may be applied by a coating technique such as powder coating, liquid coating, or electrophoretic coating. 3. The environmentally-friendly coating processing method according to Item 1 of the patent application, wherein the top coat protective layer, the top coat can be tinted, and different color materials can be added to call out different colors required. 098141630 Form No. Α0101 Page 7 of 8 0982071477-0
TW098141630A 2009-12-04 2009-12-04 Environmental protection coating processing method TWI448335B (en)

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