201118458 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明關於一種導電結構及其製造方法,尤指一種可應 用於觸控面板的導電結構及其製造方法。 【先前技術】 [0002] 可攜式電子產品,例如個人數位助理(Persona 1 Digital Assistant, PDA) 、 智慧型手機 (Smart Phone)、數位相機、游戲機等,應用日益廣泛,並不斷 朝向薄型化及智慧化發展,其顯示裝置大多採用液晶顯 f) ^ 示器(Liquid Crystal Display, LCD)加上觸控面 板(Touch Panel )的結構。傳統的觸控面板由於無法 做到平面化,目前全平面式觸控面板(Touch Lens或 Touch Window)產品正逐步取代傳統的觸控面板。 [0003] 請參閱圖1,其為習知技術全平面式觸控面板1之結構示 意圖。該全平面式觸控面板1主要包括裝飾膜(Decora-tion Film) 10、上氧化銦錫(IT0)導電層12、下IT0 q 導電層14、塑膠基板16以及軟性電路板(Flexible201118458 VI. Description of the Invention: [Technical Field] [0001] The present invention relates to a conductive structure and a method of fabricating the same, and more particularly to a conductive structure applicable to a touch panel and a method of fabricating the same. [Previous Technology] [0002] Portable electronic products, such as Persona 1 Digital Assistant (PDA), Smart Phone, digital camera, game console, etc., are increasingly used and are becoming thinner. And intelligent development, most of its display devices use liquid crystal display (Liquid Crystal Display, LCD) plus touch panel (Touch Panel) structure. Traditional touch panels cannot be planarized, and current full-touch touch panels (Touch Lens or Touch Window) products are gradually replacing traditional touch panels. Please refer to FIG. 1, which is a schematic diagram of the structure of a full-plane touch panel 1 of the prior art. The full-plane touch panel 1 mainly comprises a decorative film 10, an upper indium tin oxide (ITO) conductive layer 12, a lower IT0 q conductive layer 14, a plastic substrate 16 and a flexible circuit board (Flexible
Printed Circuit,FPC) 18。上IT0導電層 12以及下 IT0導電層14分別具有銀電極20設置於其上。軟性電路板 18之一端則夾設在上下二個銀電極20之間。由於軟性電 路板18與銀電極20之間的電性連接處需要透過熱壓處理 的方式來接合,因此會造成全平面式觸控面板1表面的不 平整。換言之,軟性電路板18的引出位置表面會存在不 平整,使得電子裝置的外觀效果變差。 【發明内容】 098140507 表單編號A0101 第3頁/共14頁 0982069533-0 201118458 [0004] 有鑑於此,提供一種能夠使全平面式觸控面板之表面平 整之導電結構實為必需。 [0005] 有鑑於此,提供一種能夠使全平面式觸控面板之表面平 整之導電結構之製造方法實為必需。 [0006] 一種導電結構,其包括一第一導電層、一導電單元、一 電路板以及一導電材料。導電單元設置在第一導電層上 。電路板具有一第一穿孔,電路板設置在第一導電層上 ,且導電單元顯露於第一穿孔中。導電材料填充於第一 穿孔中且與導電單元電連接。 [0007] 另,一種導電結構之製造方法,其包括下列步驟:提供 一第一導電層;設置一導電單元在第一導電層上;設置 一電路板在第一導電層上,並且使導電單元顯露於電路 板上之一第一穿孔中;以及填充一導電材料於第一穿孔 中,以使導電材料與導電單元電連接。 [0008] 綜上所述,本發明先在電路板上穿孔,組裝時直接將電 路板設置在導電層表面,並且使導電單元顯露於電路板 上之穿孔中。之後,將導電材料填充於穿孔中並固化, 使得電路板經由導電材料與導電層上之導電單元形成電 連接。由於本發明不需經過熱壓接合製程,在應用於觸 控面板時,即可保持良好之表面平整性。 [0009] 關於本發明之優點與精神可以藉由以下的發明詳述及所 附圖式得到進一步的瞭解。 【實施方式】 [0010] 請參閱圖2,其為根據本發明一實施例之導電結構3的示 098140507 表單編號A0101 第4頁/共14頁 0982069533-0 201118458 思圖該電結構3包括一聚_飾膜3〇、—第一導電層32、一 _層34、-第二導電層36、—基板⑽以及__電路板4〇 第導電層32與第二導電層36的材料可為氧化銦錫氧 化錫(Tin 〇xide,Sn〇2)、氧化鋅(ζ— 〇xide,Printed Circuit, FPC) 18. The upper IT0 conductive layer 12 and the lower IT0 conductive layer 14 have silver electrodes 20 disposed thereon, respectively. One end of the flexible circuit board 18 is sandwiched between the upper and lower silver electrodes 20. Since the electrical connection between the flexible circuit board 18 and the silver electrode 20 needs to be joined by means of hot pressing, the surface of the full-plane touch panel 1 is uneven. In other words, there is an unevenness in the surface of the lead-out position of the flexible circuit board 18, so that the appearance effect of the electronic device is deteriorated. SUMMARY OF THE INVENTION 098140507 Form No. A0101 Page 3 of 14 0982069533-0 201118458 [0004] In view of the above, it is necessary to provide a conductive structure capable of flattening the surface of a full-plane touch panel. In view of the above, it is necessary to provide a method of manufacturing a conductive structure capable of flattening the surface of a full-plane touch panel. [0006] A conductive structure comprising a first conductive layer, a conductive unit, a circuit board, and a conductive material. The conductive unit is disposed on the first conductive layer. The circuit board has a first through hole, the circuit board is disposed on the first conductive layer, and the conductive unit is exposed in the first through hole. A conductive material is filled in the first via and electrically connected to the conductive unit. [0007] In addition, a manufacturing method of a conductive structure includes the steps of: providing a first conductive layer; disposing a conductive unit on the first conductive layer; disposing a circuit board on the first conductive layer, and making the conductive unit Formed in one of the first vias on the circuit board; and filled with a conductive material in the first via to electrically connect the conductive material to the conductive unit. In summary, the present invention firstly perforates a circuit board, and the circuit board is directly disposed on the surface of the conductive layer during assembly, and the conductive unit is exposed in the through hole on the circuit board. Thereafter, a conductive material is filled in the vias and cured such that the circuit board is electrically connected to the conductive elements on the conductive layer via the conductive material. Since the present invention does not require a thermocompression bonding process, good surface flatness can be maintained when applied to a touch panel. The advantages and spirit of the present invention will be further understood from the following detailed description of the invention. [Embodiment] [0010] Please refer to FIG. 2, which is a diagram of a conductive structure 3 according to an embodiment of the present invention. 098140507 Form No. A0101 Page 4 / Total 14 Page 0992069533-0 201118458 Thinking about the electrical structure 3 includes a gathering The material of the first conductive layer 32, the first conductive layer 32, the first conductive layer 32, the first conductive layer 36, the substrate (10), and the second conductive layer 36 may be oxidized. Indium tin oxide (Tin 〇xide, Sn〇2), zinc oxide (ζ-〇xide,
Zn〇)或其匕導電材料。黏膠層34可為雙面膠。基板38可 為玻璃基板或塑膠基板。電路板40可為軟性電路板。裝 飾膜30可為透明或非透明之薄膜或基材。導電結構3適用 於面板、觸控面板或其它電子裝置。 〇 _]於此實施例中,二個導電單元42設置在第-導電層32上 。導電單元42可為電極、導電線路等,其材料可為銀或 其它導電材料。需說明的是,導電單元42的數量可根據 實際應用而決定,不以圖2所繪示的二個為限。第二導電 層扑权置在基板38上且藉由黏膠層^而貼設在第一導電 層32上。藉由黏膠層34將第二導電層36設置在基板38上 時,在靠近導電單元42的一端預留一介於第一導電層32 與第一導電層36之間的開口44。此外,第二導電層36另 〇 具有一第二穿孔46,基板38另;具有一第三穿孔48,且第 二穿孔46與第三穿孔48相連通。 [0012]於此實施例中,電路板4〇具有二個第一穿孔,使電路 板40中的導電鋼線(圖未示)露出於第一穿孔50中。需 說明的是’較佳實施例係第一穿孔50的數量與導電單元 42的數量相同,但不以此為限,第一穿孔50的數量亦可 與導電單元42的數量不相同。組裝時,可先將電路板4〇 具有第一穿孔50之一端插入開口 44,且使導電單元42顯 露於對應的第一穿孔50中且第一穿孔50顯露於第二、第 098140507 表單編號Α0101 第5頁/共14頁 0982069533-0 201118458 三穿孔46、48中。接著,再將導電材料52經由第二、第 三穿孔46、48填充於每一個第一穿孔50中,使得電路板 40中外露於第一穿孔5〇的導電銅線可藉由導電材料“與 導電單元42形成電連接◊導電材料52可為導電銀膠或其 它導電材料。待導電材料52固化後,再將密封膠54填充 於第二、第三穿孔46、48中,以將第一穿孔50與導電材 料52密封,藉以強化結構並防止導電材料52氧化。 [0013] 此外,可在每一個第一穿孔50之上下表面以及内側表面 开> 成一金屬材料(圖未示.).,例.如金、錄等。金屬材料 一方面用以增加與導電銅線之間的接合性,同時可用以 降低導電銅線與導電材料52、導電單元42之間的電傳導 阻抗。 [0014] 請參閱圖3 ’其為該導電結構3的製造方、法:之流程圖。請 一併參閱圖2 ’配合上述的導電結構3,本發明之導電結 構的製造方法包括下列步驟: [0015] 步驟S100 :提供第一導電層32 ; [0016] 步驟S102 :設置導電單元42在第一導電層32上; [0017] 步驟S104 :設置第二導電層36在第一導電層32上,其中 可藉由黏膠層34將第二導電層36設置在第一導電層32上 [0018] 步驟S106 :將電路板40具有第一穿孔50之一端插入第一 導電層32與第二導電層36間的開口44,且使導電單元42 顯露於第一穿孔50中且第一穿孔50顯露於第二導電層36 上的第二穿孔46中; 0982069533-0 098140507 表單編號A0101 第6頁/共14頁 201118458 [0019] 步驟S108 :將導電材料52經由第二導電層36上的第二穿 [0020] 孔46填充於第一穿孔50中; 步驟S110 :填充密封膠54於第二導電層36上的第二穿孔 46中,以將第一穿孔50與導電材料52密封。 [0021] 相較於先前技術,本發明先在電路板上穿孔,組裝時直 接將電路板設置在導電層表面,並且使導電單元顯露於 電路板上之穿孔中。之後,將導電材料填充於穿孔中並 固化,使得電路板經由導電材料與導電層上的導電單元 〇 形成電連接。由於本發明不需經過熱壓接合製程,在應 用於觸控面板時,即可保持良好的表面平整性。 , [0022] 以上所述僅為本發明之較佳實施例,凡依本發明申請專 利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範 圍。 [0023] 【圖式簡單說明】 圖1為習知技術全平面式觸控面板之結構示意圖。 ❹ [0024] 圖2為本發明一實施例之導電結構的示意圖 [0025] 圖3為圖2所示導電結構之製造方法之流程圖。 [0026] 【主要元件符號說明】 全平面式觸控面板:1 [0027] 導電結構:3 [0028] 裝飾膜:10、30 [0029] 上ITO導電層·· 12 098140507 表單編號A0101 第7頁/共14頁 0982069533-0 201118458 [0030] 下I TO導電層:14 [0031] 塑膠基板:16 [0032] 軟性電路板:18 [0033] 銀電極:20 [0034] 第一導電層:32 [0035] 黏膠層:34 [0036] 第二導電層:3 6 [0037] 基板:38 [0038] 電路板:40 [0039] 導電單元:42 [0040] 開口 : 44 [0041] 第二穿孔:46 [0042] 第三穿孔:48 [0043] 第一穿孔:5 0 [0044] 導電材料:52 [0045] 密封膠:54 [0046] 步驟:S100-S110 098140507 表單編號A0101 第8頁/共14頁 0982069533-0Zn〇) or its conductive material. The adhesive layer 34 can be a double-sided tape. The substrate 38 can be a glass substrate or a plastic substrate. Circuit board 40 can be a flexible circuit board. The decorative film 30 can be a transparent or non-transparent film or substrate. The conductive structure 3 is suitable for use in a panel, a touch panel or other electronic device. _ _] In this embodiment, two conductive units 42 are disposed on the first conductive layer 32. Conductive unit 42 can be an electrode, a conductive trace, or the like, and the material can be silver or other conductive material. It should be noted that the number of the conductive units 42 can be determined according to the actual application, and is not limited to the two shown in FIG. 2 . The second conductive layer is placed on the substrate 38 and is attached to the first conductive layer 32 by an adhesive layer. When the second conductive layer 36 is disposed on the substrate 38 by the adhesive layer 34, an opening 44 between the first conductive layer 32 and the first conductive layer 36 is reserved at one end adjacent to the conductive unit 42. In addition, the second conductive layer 36 further has a second through hole 46. The substrate 38 has a third through hole 48, and the second through hole 46 communicates with the third through hole 48. In this embodiment, the circuit board 4 has two first through holes, such that conductive steel wires (not shown) in the circuit board 40 are exposed in the first through holes 50. It should be noted that the preferred embodiment is that the number of the first through holes 50 is the same as the number of the conductive units 42, but the number of the first through holes 50 may not be the same as the number of the conductive units 42. When assembled, one end of the circuit board 4 having the first through hole 50 is inserted into the opening 44, and the conductive unit 42 is exposed in the corresponding first through hole 50 and the first through hole 50 is exposed in the second, 098140507 Form No. Α0101 Page 5 of 14 pages 0992069533-0 201118458 Three perforations 46, 48. Then, the conductive material 52 is filled in each of the first through holes 50 via the second and third through holes 46, 48, so that the conductive copper wires exposed in the first through holes 5 of the circuit board 40 can be electrically conductive The conductive unit 42 forms an electrical connection. The conductive material 52 can be a conductive silver paste or other conductive material. After the conductive material 52 is cured, the sealant 54 is filled in the second and third through holes 46, 48 to pass the first through hole. 50 is sealed with a conductive material 52 to strengthen the structure and prevent oxidation of the conductive material 52. [0013] Further, a lower metal surface and an inner surface may be formed on each of the first through holes 50 to form a metal material (not shown). For example, gold, recording, etc. The metal material is used on the one hand to increase the bondability with the conductive copper wire, and can be used to reduce the electrical conduction resistance between the conductive copper wire and the conductive material 52 and the conductive unit 42. [0014] Please refer to FIG. 3 ' which is a flow chart of the manufacturing method and method of the conductive structure 3. Please refer to FIG. 2 together with the above-mentioned conductive structure 3, the manufacturing method of the conductive structure of the present invention comprises the following steps: [0015] Step S100: For the first conductive layer 32; [0016] Step S102: disposing the conductive unit 42 on the first conductive layer 32; [0017] Step S104: disposing the second conductive layer 36 on the first conductive layer 32, wherein The glue layer 34 places the second conductive layer 36 on the first conductive layer 32. [0018] Step S106: inserting the circuit board 40 with one end of the first through hole 50 into the opening 44 between the first conductive layer 32 and the second conductive layer 36 And the conductive unit 42 is exposed in the first through hole 50 and the first through hole 50 is exposed in the second through hole 46 on the second conductive layer 36; 0982069533-0 098140507 Form No. A0101 Page 6 of 14 201118458 [0019 Step S108: filling the conductive material 52 into the first through hole 50 via the second through hole [0020] on the second conductive layer 36; Step S110: filling the second through hole of the sealant 54 on the second conductive layer 36 46, in order to seal the first through hole 50 with the conductive material 52. [0021] Compared with the prior art, the present invention firstly perforates the circuit board, directly sets the circuit board on the surface of the conductive layer during assembly, and exposes the conductive unit In the perforations on the board. After that, the conductive material is filled in The hole is cured and cured, so that the circuit board is electrically connected to the conductive unit 上 on the conductive layer via the conductive material. Since the invention does not need to be subjected to a thermocompression bonding process, good surface flatness can be maintained when applied to the touch panel. The above description is only the preferred embodiment of the present invention, and all the equivalent changes and modifications made by the scope of the present invention should be within the scope of the present invention. [0023] 1 is a schematic structural view of a conventional full-plane touch panel. 2 is a schematic view of a conductive structure according to an embodiment of the present invention. [0025] FIG. 3 is a flow chart of a method of manufacturing the conductive structure shown in FIG. [Description of main component symbols] Full-plane touch panel: 1 [0027] Conductive structure: 3 [0028] Decorative film: 10, 30 [0029] Upper ITO conductive layer · · 12 098140507 Form No. A0101 Page 7 / Total 14 pages 0982069533-0 201118458 [0030] Lower I TO conductive layer: 14 [0031] Plastic substrate: 16 [0032] Flexible circuit board: 18 [0033] Silver electrode: 20 [0034] First conductive layer: 32 [ 0035] Adhesive layer: 34 [0036] Second conductive layer: 3 6 [0037] Substrate: 38 [0038] Circuit board: 40 [0039] Conductive unit: 42 [0040] Opening: 44 [0041] Second perforation: 46 [0042] Third Perforation: 48 [0043] First Perforation: 5 0 [0044] Conductive Material: 52 [0045] Sealant: 54 [0046] Step: S100-S110 098140507 Form No. A0101 Page 8 of 14 Page 0982069533-0