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TW201107668A - LED assembly - Google Patents

LED assembly Download PDF

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Publication number
TW201107668A
TW201107668A TW98129064A TW98129064A TW201107668A TW 201107668 A TW201107668 A TW 201107668A TW 98129064 A TW98129064 A TW 98129064A TW 98129064 A TW98129064 A TW 98129064A TW 201107668 A TW201107668 A TW 201107668A
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TW
Taiwan
Prior art keywords
light
lens
groove
pressing plate
emitting diode
Prior art date
Application number
TW98129064A
Other languages
Chinese (zh)
Inventor
hai-wei Zhang
Yi-San Liu
Chin-Chung Chen
Original Assignee
Foxconn Tech Co Ltd
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Application filed by Foxconn Tech Co Ltd filed Critical Foxconn Tech Co Ltd
Priority to TW98129064A priority Critical patent/TW201107668A/en
Publication of TW201107668A publication Critical patent/TW201107668A/en

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  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)

Abstract

An LED assembly includes a plurality of LED modules, a plurality of individual lenses and a pressing plate. Each of the LED modules includes a printed circuit board and a plurality of LEDs attached to a top surface of the printed circuit board. Each lens cooperates with a correponding LED. Each lens includes a supporting base and a light-guiding portion disposed on the supporting base. The pressing plate defines a plurality of through holes corresponding to the light-guiding portions of the lenses. The light-guiding portions of the lenses extend through corresponding through holes of the pressing plate. The pressing plate abuts peripheries of the supporting bases of the lenses towards the printed circuit boards of the LED modules.

Description

201107668 六、發明說明: 【發明所屬之技術領域】 【先『及-種用於照明之發光組件。 體積小^新&、之s光源’發光二極體憑藉其發光效率高、 各個領域备巾工^保等優點,已被廣泛地應用到當前之 目前二 代傳統光源之趨勢。 引之發先二極體燈且— 内之多個發光二歸 ^般包括—燈殼及安裝於燈殼 限,其輪出光形往往不食^發光二極體自身之調光能力有 二極體配備盆 足照明需求,因此通常給發光 為常用之:種裝置來對其光型進行調整,其中較 個發光二桎體,燈具内也由於燈具内通常集成有多 透二=ί個發光二極體之光線均可被調節。該等 =頻集成為-整體,_縣由以件安裝於發光 —極體之正前方’崎各個料二極體之光料行調整。 然而,由於透鏡被集成為一整體,其必須十分精准地 讀於燈殼时能確保整體輸出光型_理想之效果。$ 則旦其中一個透鏡偏離預定之位置,所有之透鏡均合 雙到牽連以致於對整體輸出光型造成較大之影響。因此, 使用該種透鏡之燈具之整體輸出光型受透鏡裝配公差之影 響較大,不利於業界之推廣應用。 心 【發明内容】 有鑒於此,實有必要提供一種裝配精確之發光組件。 201107668 一種發光組件,其包括複數發光二極 烛體梃塊、禎數獨立 二極體一 之透鏡及一壓板,每一發光二極體模塊包括一禝歡: 貼設在該基板上之發光二極體,所述透鏡與發^板及複數 -對應地配合’每-透鏡包括-支撐座及1 該支斤 座上之導光部,所述塵板對應每一透鏡之導光部=、° 孔,每-透鏡之導光部貫穿壓板之對應通孔, 板方向抵壓支撐座之周部。 i201107668 VI. Description of the invention: [Technical field to which the invention pertains] [First] and a kind of illumination component for illumination. The small size of the new & s light source 'light-emitting diodes has been widely used in the current trend of the second generation of traditional light sources due to its high luminous efficiency and various fields of preparation. The first diode lamp is cited and the multiple light-emitting diodes inside include - the lamp housing and the lamp housing are limited to the light-shell shape, and the light-emitting shape of the light-emitting diode is often not eaten. The body is equipped with the requirements of basin foot lighting, so it is usually used for lighting: a kind of device to adjust its light type, among which one of the light-emitting diodes is also integrated in the lamp, and the light is usually integrated with two light-emitting lights. The light of the polar body can be adjusted. These = frequency integration is - overall, _ county is adjusted by the light row of the material diode installed in the front of the illuminating body. However, since the lens is integrated as a whole, it must be accurately read when it is read in the lamp housing to ensure an overall output light pattern. When one of the lenses deviates from the predetermined position, all the lenses are doubled so as to have a large influence on the overall output light pattern. Therefore, the overall output pattern of the luminaire using such a lens is greatly affected by the lens assembly tolerance, which is not conducive to the promotion and application of the industry. BACKGROUND OF THE INVENTION In view of the above, it is necessary to provide an accurate assembly of light-emitting components. 201107668 A light-emitting component comprising a plurality of light-emitting diodes, a lens of a plurality of independent diodes, and a pressure plate, each of the light-emitting diode modules comprising: a light-emitting diode attached to the substrate In the polar body, the lens is matched with the hair plate and the plurality-correspondingly. The 'each lens includes a support base and a light guide portion on the support block, and the dust plate corresponds to the light guide portion of each lens=, ° Hole, the light guide of each lens passes through the corresponding through hole of the pressure plate, and the plate direction presses against the circumference of the support seat. i

與習知技術相比,本發明發光組件之獨立之透鏡斑發光 二極體一一對應,每一透鏡配合於各自發光二極體^而不 會受到彼此間干擾而使發光二極體與對應之透鏡之間之裝 配誤差被控制在允許之範圍内,從而減少透鏡之妒^誤差 對該發光組件之整體光型之影響;透鏡之導光部穿&過壓 板,壓板朝基板方向抵壓透鏡之支撐座之周部,使每個透 鏡與各自之發光二極體對應壓在發光二極體模塊之基板 上’使透鏡不會輕易地被挪動’更能夠保證發光组件之整 體輸出光型之品質,有利於該發光組件之量產化。 【實施方式】 請參閱圖1,本發明一實施例之發光組件包括複數發光 二極體模塊1、複數透鏡2、一壓板(未標示)及一燈罩4。 每一發光二極體模塊1包括一矩形基板1〇及複數貼設於該 基板10頂面之發光二極體12。該基板10上具有印刷電路。 透鏡2與發光二極體12數量相同,且每一透鏡2罩設一個 發光二極體12。所述壓板將罩設在發光二極體上之透 鏡2壓在發光二極體模塊1之基板1〇上。所述燈罩4蓋設 201107668 在壓板之頂部。 請一併參閱圖2,所述發光二極體模塊1呈矩形狀。所 . 述發光二極體12在所述基板1〇上沿該基板1〇之長度方向 排布成兩排。該兩排發光二極體12彼此間隔。每一發光二 極體12包括一矩形底板180、一設置於該底板180上之柱 狀基座120及一封罩在該基座120頂部中心並向上凸出之 透明封罩160。一發光二極體晶片(圖未示)封罩在該透 明封罩160内。該封罩16之上部呈半球形,以對發光二極 籲體晶片發出之光線進行會聚。在本實施例中,該底板180 呈矩形,可以理解地,該底板180還可根據實際需求變化 為其他形狀’如橢圓形或三角形。該底板18〇之截面積大 於基座120之截面積,其左右兩端延伸超出基座12〇,前 後兩端則與基座120齊平。 請一併參閱圖3,所述透鏡2由光學性能優越之透明材 料一體成型,如PMMA或PC塑膠。每一透鏡2大致呈矩 φ 形’其包括一大致呈矩形之支撐座22、一大致呈圓頂狀之 導光部26及一連接該支撐座22及該導光部26之連接部 2 4。該支撐座2 2於其兩短邊侧之中部分別開設有二弧形之 缺口 220,以避開其他元件。在其他實施例中,可以不開 設缺口 220。在本實施例中,該連接部24亦大致呈矩形, 其面積小於支撐座22之面積。該連接部24形成於支撐座 22之頂面之中部區域。該導光部26之底面積小於該連接 部24之面積,並偏向該連接部24之長邊一侧。該連接部 24之長邊另一側開設有弧形缺口 24〇,以標識透鏡2之正 201107668 確之裝配方向。該連接部24之左右兩側與支撐部22之二 缺口 220之最内端相對齊,以避免覆蓋住該二缺口 220。 . 在其他實施例中,該連接部24之長邊另一侧開設之缺口 240數量可為其他數量。 請一併參閱圖4,每一透鏡2在其支撐部22之底面凹 設一空穴200,用於收容發光二極體12。該空穴200從下 到上依次包括一第一定位槽206、二第二定位槽202及一 凹槽204。 鲁 所述第一定位槽206由二矩形之溝槽201、203十字交 叉而成。該溝槽201與溝槽203相同。每一溝槽之面積與 發光二極體12之底板180之面積大致相等,以恰好收容發 光二極體12之底板180。由於第一定位槽206由二溝槽 201、203所組成,發光二極體12可根據特定需求而選擇 性地將其底板180收容於其中一個溝槽内而對透鏡2在平 行於該底板180底面之平面内(即對透鏡2橫向上)及在 φ 朝向所述發光二極體模塊1之基板10方向上限位,由此, 透鏡2可靈活地定位於發光二極體12之不同方位上,來調 節其光線朝向不同之方向出射,以產生所需之光型。由於 溝槽201、203及發光二極體12之底板180均呈矩形,當 底板180容置在其中一個溝槽内時,底板180相對於溝槽 之轉動被限制。 所述凹槽204自該第一定位槽206之中部凹設而形成 之。該凹槽204在透鏡2左右方向上之寬度小於在透鏡2 前後方向上之長度。該凹槽204之靠近第一定位槽2〇6之 201107668 部分向透鏡2之左右兩側擴張而形成所述二第二定位槽 202。每-第二定位槽搬大致呈月牙形,其由一圓柱面 • 207和-月料面205圍成之。當發光二極體⑴欠容在透 鏡2之工八200内時,該第二定位槽2〇2之圓柱面斯抵 靠發光二極體12之基座12〇之外側面,以對透鏡2在平行 於該底板180底面之平面内(即對透鏡2橫向上)進一步 限位。該第二定位槽2〇2之月牙平面2〇5抵靠基座㈣之 鲁頂面,以對透鏡2在朝向該發光二極體模塊:之基板1〇方 向上進一步限位。發光二極體12之封罩16〇容置在該凹槽 204内。在其他實施例中,可以不設置第二定位槽2〇2,也 就是說’僅僅需要第一定位槽2〇6對透鏡2起限位作用。 可以理解地’開设於透鏡2底面之第一定位槽2〇6還可 由二其他形狀之溝槽交叉而成,如橢圓形、三角形等等, 2體形狀取決於發光二極體12底板⑽之構造。並且形成 第疋位槽206之二溝槽也可不必成十字交叉,只要二者 •彼此偏離一定角度而不致重合即可,具體之偏離角度取決 於燈具所需應用之環境。 請再次參閱圖1,所述壓板之上表面塗有反光材料,其 由複數並排設置且抵靠在一起之中間壓板3〇及二分別靠 在該等中間壓板30兩侧之外側壓板32。每一中間壓板30 包括一大致呈矩形之平板狀本體3〇2、二由該本體302之 兩端向上向外弧形翹起之彎折部304、二分別由每一彎折 部304向外繼續彎折延伸形成之支撐部306及二分別形成 在母一支擇部306之外侧之水平搭接部308。 201107668 每一外側壓板32包括一大致呈矩形之平板狀本體32〇 及一由該本體320之三個側面向上向外弧形勉起之彎折部 • 322、一由該彎折部322繼續向外彎折延伸形成之支撐部 324及一形成在該支撐部324之外側之水平搭接部326。該 等中間壓板30與二外侧壓板32相互抵靠,使得中間壓板 30之本體302與外側壓板32之本體320共同形成壓板之 本體’使得該中間壓板30之彎折部304,支撐部306及搭 接部308分別與外侧壓板32之彎折部322,支撐部324及 % 搭接部326對應以形成圍繞該壓板之本體之彎折部,支撐 部及搭接部。該壓板之彎折部,支撐部及搭接部均大致呈 環狀。 請參閱圖4-5 ’所述中間歷板30之本體302和外侧麗板 32之本體320均開設有複數方形通孔310。該等通孔310 與發光二極體12--對應,且二者數量相等。該本體302、 320之背面圍繞相應通孔310凸設有複數大致呈矩形環狀 φ 之抵靠部330。每一抵靠部330之内周面與其相應之通孔 310處之侧面相隔一定距離以使相應通孔310處之本體與 抵靠部330共同形成一容置槽340。相鄰之抵靠部330之 間適當地設置加強筋350以增強該壓板之強度。與所述發 光二極體模塊1之兩排發光二極體12對應,該等抵靠部 330也形成兩排,於兩排抵靠部330之間形成複數避空槽 360。 在本發明一實施例之發光組件農配過程中,首先,提供 複數固定件13 (如圖1所示)。然後,取一些固定件13 ’ 201107668 將該等ID定件13穿過所述發光二極體模塊2之兩排發光二 極體12之間’以將該等發光二極體模塊i並排安裝在散熱 .兀件(圖未不)如,散熱器上。具體地,每個發光二極體 •模塊1之兩排發光二極體12之間穿設二固定件13。 然後’每一透鏡2放置在發光二極體模塊1之基板1〇 上,並罩設一個發光二極體12。每一透鏡2之連接部24 之缺口 240均朝向發光二極體模塊1之同一側。該發光二 φ極體12之透明封罩160容置在透鏡2之凹槽204内。該發 光一極體12之基座12〇相對兩側對應容置在第二定位槽 202内,使基座120之頂面抵靠在第二定位槽2〇2之月牙 平面205上以限制透鏡2朝向基板1〇之運動,使基座12〇 之侧面抵罪在第二定位槽202之圓柱面207上以限制透鏡 2在杈向上之運動。該發光二極體12之底板18〇對應容置 在第一疋位槽206之其中一個溝槽内,使底板18〇之頂面 抵靠在溝槽之頂面上以限制透鏡2朝向基板1〇之運動,使 • 底板180之外側面抵靠在溝槽之侧面上以限制透鏡2在橫 向上之運動及限制透鏡2相對於發光二極體12之轉動。在 其他實施例中,可以不設置第二定位槽2〇2,發光二極體 之底板180之頂面不抵靠在溝槽之頂面上。 再次,將壓板之通孔310與裝設在發光二極體模塊i之 基板10上之透鏡2對應。透鏡2之導光部26及連接部24 向上延伸藉由對應通孔31〇。透鏡2之支撐座22之周部容 置在容置槽340内並使支撐座22之周部頂面抵靠在該容置 槽340處之本體上。穿設在發光二極體模塊i之兩排發光 201107668 二極體12之間之二固定件13容置在壓板之對應兩排抵靠 部330之間之避空槽360内。透鏡2之連接部24之輪廓尺 寸較對應通孔310之輪廓尺寸略小或者相當。透鏡2之支 撐座22之輪廓尺寸較該容置槽34〇輪廓尺寸略小或者相 當。 最後,取一些固定件13,將該等固定件13與穿過壓板 及發光二極體模塊1之兩排發光二極體12之間之基板1〇, 以將該壓板安裝在散熱元件上,並將透鏡2夹在發光二極 修體模塊1之基板10與壓板之間,以使透鏡2與發光二極體 12對應固定在基板1〇上。具體地,每個中間壓板3〇和每 個外侧壓板32分別穿設三固定件13,並且,該三固定件 13與穿設在發光二極體模塊1之兩排發光二極體12之間 之二固定件13交替設置。所述燈罩4之周部搭接在所述壓 板之搭接部上。 與習知技術相比,本發明一實施例之發光组件之透鏡2 • 具有與對應之發光二極體12相配合之空穴200,使各個透 鏡2相對於各自之發光二極體12定位,各個透鏡2不會相 互干擾而使透鏡2與發光二極體12之間之裝配誤差被控制 在允許之範圍内,從而減少透鏡2之裝配誤差對發光組件 之整體光型之影響。壓板上對應透鏡2開設有通孔310, 當透鏡2之導光部26及連接部24向上穿過通孔31〇後, 壓板之對應通孔310處之本體抵壓透鏡2之支撐座22之周 部,使每個透鏡2與各自之發光二極體12對應壓在發光二 極體模塊1之基板10上,使透鏡2不會輕易地被挪動,更 11 201107668 能夠保,發総件之錢輸出光型之品f,有利於該發光 組件之量產化。另外,本發明之透鏡2和發光二極體12均 •為精密小零件,透鏡2和發光二極體12之間能夠達到直接 .緊密配合,在此基礎上壓上壓板,壓板起壓緊作用,不會 影響透鏡2與發光二極體12之間之配合位置,因此發光二 極體12與透鏡2之間配合很準確,從而能夠保證發光組件 之光學功能。 鲁 此外,由於壓板之本體背面設置加強筋350及抵靠部 330,使得在安裝壓板之時候,固定件13不會使壓板變形 ,影響光型。該壓板之彎折部起到將透鏡2週邊之偏光收 攏在出光方向上之作用。 综上所述,本發明符合發明專利要件,爰依法提出 專利申請。惟,以上所述者僅為本發明之較佳實施例, 舉凡熟悉本案技藝之人士,在爰依本發明精神所作之等 效修飾或變化,皆應涵蓋於以下之申請專利範圍内。 鲁 【圖式簡單說明】 圖1係本發明之發光組件之立體分解圖。 圖2係圖1之透鏡與對應發光二極體之分解玫大圖。 圖3係圖2之倒置圖。 圖4係圖1之倒置圖。 圖5係圖4之V部分之放大圖。 【主要元件符號說明】 發光二極體模塊1 基板 1〇 發光二極體 12 基座 ^ 12 201107668 封罩 160 底板 180 透鏡 2 支撐座 22 連接部 24 導光部 26 缺口 220 ' 240第二定位槽 202 溝槽 201 ' 203第一定位槽 206 凹槽 204 空穴 200 中間壓板 30 外側壓板 32 本體 302、 320彎折部 304、322 支撐部 306、 324搭接部 308'326 固定件 13 通孔 310 抵靠部 330 容置槽 340 加強筋 350 避空槽 360 燈罩 4Compared with the prior art, the independent lens spot light-emitting diodes of the light-emitting component of the present invention are in one-to-one correspondence, and each lens is matched with the respective light-emitting diodes without being interfered with each other to make the light-emitting diodes and corresponding The assembly error between the lenses is controlled within the allowable range, thereby reducing the influence of the lens error on the overall light pattern of the light-emitting assembly; the light guiding portion of the lens passes through the over-pressing plate, and the pressing plate is pressed toward the substrate. The periphery of the support base of the lens, so that each lens is pressed against the respective light-emitting diodes on the substrate of the light-emitting diode module to make the lens not easily moved, and the overall output light pattern of the light-emitting component can be ensured. The quality is beneficial to the mass production of the light-emitting component. [Embodiment] Referring to Figure 1, a light-emitting assembly according to an embodiment of the present invention includes a plurality of light-emitting diode modules 1, a plurality of lenses 2, a pressure plate (not shown), and a lamp cover 4. Each of the LED modules 1 includes a rectangular substrate 1 and a plurality of LEDs 12 attached to the top surface of the substrate 10. The substrate 10 has a printed circuit thereon. The lens 2 is the same number as the light-emitting diodes 12, and each lens 2 is covered with a light-emitting diode 12. The platen presses the lens 2, which is disposed on the light-emitting diode, on the substrate 1 of the LED module 1. The lampshade 4 is covered with 201107668 at the top of the pressure plate. Referring to FIG. 2 together, the LED module 1 has a rectangular shape. The light-emitting diodes 12 are arranged in two rows along the length direction of the substrate 1A on the substrate 1A. The two rows of light emitting diodes 12 are spaced apart from each other. Each of the light-emitting diodes 12 includes a rectangular bottom plate 180, a cylindrical base 120 disposed on the bottom plate 180, and a transparent cover 160 that is disposed at the center of the top of the base 120 and protrudes upward. A light emitting diode chip (not shown) is enclosed within the transparent enclosure 160. The upper portion of the enclosure 16 is hemispherical to converge light from the light-emitting diode. In the present embodiment, the bottom plate 180 has a rectangular shape. It can be understood that the bottom plate 180 can also be changed to other shapes such as an ellipse or a triangle according to actual needs. The bottom plate 18 has a cross-sectional area larger than the cross-sectional area of the base 120, and the left and right ends extend beyond the base 12〇, and the front and rear ends are flush with the base 120. Referring to Fig. 3 together, the lens 2 is integrally formed of a transparent material having excellent optical properties, such as PMMA or PC plastic. Each of the lenses 2 has a substantially φ shape. It includes a substantially rectangular support base 22, a substantially dome-shaped light guide portion 26, and a connecting portion 24 that connects the support base 22 and the light guide portion 26. . The support base 22 has two curved notches 220 in the middle of the two short sides thereof to avoid other components. In other embodiments, the gap 220 may not be opened. In this embodiment, the connecting portion 24 is also substantially rectangular and has an area smaller than the area of the support base 22. The connecting portion 24 is formed in an intermediate portion of the top surface of the support base 22. The bottom surface area of the light guiding portion 26 is smaller than the area of the connecting portion 24, and is biased toward the long side of the connecting portion 24. The other side of the long side of the connecting portion 24 is provided with a curved notch 24 〇 to identify the positive assembly direction of the lens 2 201107668. The left and right sides of the connecting portion 24 are aligned with the innermost ends of the two notches 220 of the supporting portion 22 to avoid covering the two notches 220. In other embodiments, the number of the notches 240 opened on the other side of the long side of the connecting portion 24 may be other numbers. Referring to FIG. 4 together, each of the lenses 2 has a cavity 200 recessed in the bottom surface of the support portion 22 for receiving the LEDs 12. The hole 200 includes a first positioning groove 206, two second positioning grooves 202 and a groove 204 in order from bottom to top. The first positioning groove 206 is formed by cross-crossing the two rectangular grooves 201 and 203. This trench 201 is the same as the trench 203. The area of each of the trenches is substantially equal to the area of the bottom plate 180 of the LED 12 to accommodate the bottom plate 180 of the light-emitting diode 12. Since the first positioning groove 206 is composed of two grooves 201 and 203, the light emitting diode 12 can selectively accommodate the bottom plate 180 in one of the grooves according to a specific requirement and the lens 2 is parallel to the bottom plate 180. The plane of the bottom surface (i.e., in the lateral direction of the lens 2) and the upper limit of the direction of φ toward the substrate 10 of the LED module 1 , whereby the lens 2 can be flexibly positioned in different orientations of the LED 12 To adjust its light to exit in different directions to produce the desired light pattern. Since the grooves 201, 203 and the bottom plate 180 of the light-emitting diode 12 are both rectangular, when the bottom plate 180 is received in one of the grooves, the rotation of the bottom plate 180 with respect to the groove is restricted. The groove 204 is formed by recessing from the middle of the first positioning groove 206. The width of the groove 204 in the left-right direction of the lens 2 is smaller than the length in the front-rear direction of the lens 2. A portion of the groove 204 adjacent to the first positioning groove 2〇6 is expanded toward the left and right sides of the lens 2 to form the second positioning grooves 202. Each of the second positioning grooves is formed in a crescent shape and is surrounded by a cylindrical surface 207 and a monthly surface 205. When the light-emitting diode (1) is not contained in the lens 200 of the lens 2, the cylindrical surface of the second positioning groove 2〇2 abuts against the outer side of the base 12 of the light-emitting diode 12 to the lens 2 It is further constrained in a plane parallel to the bottom surface of the bottom plate 180 (i.e., laterally to the lens 2). The crescent plane 2〇5 of the second positioning groove 2〇2 abuts against the top surface of the base (4) to further limit the lens 2 in the direction of the substrate 1 facing the LED module. The enclosure 16 of the LED 12 is disposed within the recess 204. In other embodiments, the second positioning groove 2〇2 may not be provided, that is, the first positioning groove 2〇6 is required to limit the lens 2. It can be understood that the first positioning groove 2〇6 opened on the bottom surface of the lens 2 can also be formed by two other shapes of grooves, such as an ellipse, a triangle, etc., and the shape of the 2 body depends on the bottom plate of the LED (12). Construction. Moreover, the two grooves forming the second clamping groove 206 do not have to be crossed, as long as the two are offset from each other by a certain angle without overlapping, and the specific deviation angle depends on the environment in which the lamp is applied. Referring again to Figure 1, the upper surface of the pressure plate is coated with a light-reflecting material which is disposed by a plurality of intermediate pressure plates 3 and 2 which are disposed side by side and which are abutted against each other, and which are respectively disposed on the outer side pressure plates 32 on both sides of the intermediate pressure plate 30. Each intermediate platen 30 includes a substantially rectangular flat-shaped body 3〇2, two bent portions 304 which are upwardly and outwardly curved from the two ends of the body 302, and two bent outwards from each of the bent portions 304, respectively. The support portions 306 and the two formed by continuing to be bent and extended are formed on the outer side of the female branch portion 306, respectively. 201107668 Each of the outer pressure plates 32 includes a substantially rectangular flat plate body 32 and a bent portion 322 which is curved upwardly and outwardly from the three sides of the body 320, and continues to be bent by the bent portion 322. The support portion 324 formed by the outer bending is extended and a horizontal overlapping portion 326 formed on the outer side of the support portion 324. The intermediate platen 30 and the two outer platens 32 abut each other, such that the body 302 of the intermediate platen 30 and the body 320 of the outer platen 32 together form the body of the platen such that the bent portion 304 of the intermediate platen 30, the support portion 306 and the The joint portion 308 corresponds to the bent portion 322, the support portion 324 and the % overlap portion 326 of the outer pressure plate 32, respectively, to form a bent portion, a support portion and a lap portion surrounding the body of the pressure plate. The bent portion of the pressure plate, the support portion and the overlapping portion are each substantially annular. Referring to Figures 4-5, the body 302 of the intermediate calendar 30 and the body 320 of the outer panel 32 are each provided with a plurality of square through holes 310. The through holes 310 correspond to the light emitting diodes 12 and are equal in number. The back surface of the body 302, 320 protrudes around the corresponding through hole 310 to form a plurality of abutting portions 330 of a substantially rectangular annular shape φ. The inner peripheral surface of each abutting portion 330 is spaced apart from the side surface of the corresponding through hole 310 such that the body at the corresponding through hole 310 and the abutting portion 330 together form a receiving groove 340. A reinforcing rib 350 is appropriately disposed between the adjacent abutting portions 330 to enhance the strength of the pressing plate. Corresponding to the two rows of light-emitting diodes 12 of the light-emitting diode module 1, the abutting portions 330 are also formed in two rows, and a plurality of cutouts 360 are formed between the two rows of abutting portions 330. In the agricultural compounding process of the light-emitting module according to an embodiment of the present invention, first, a plurality of fixing members 13 (shown in Fig. 1) are provided. Then, some fixing members 13 ' 201107668 are taken through the two rows of the LEDs 12 of the LED module 2 to mount the LED modules i side by side. Heat dissipation. (Figure is not), such as on the radiator. Specifically, two fixing members 13 are disposed between the two rows of the LEDs 12 of each of the LEDs. Then, each lens 2 is placed on the substrate 1A of the light-emitting diode module 1, and a light-emitting diode 12 is covered. The notches 240 of the connecting portions 24 of each of the lenses 2 face the same side of the light-emitting diode module 1. The transparent cover 160 of the light-emitting diode body 12 is received in the recess 204 of the lens 2. The pedestal 12 〇 of the illuminating body 12 is correspondingly received in the second positioning groove 202 on opposite sides, so that the top surface of the pedestal 120 abuts against the crescent plane 205 of the second positioning groove 2 〇 2 to limit the lens 2 The movement toward the substrate 1 , causes the side of the pedestal 12 to lie against the cylindrical surface 207 of the second positioning groove 202 to restrict the movement of the lens 2 in the 杈 direction. The bottom plate 18 of the LED 12 is correspondingly received in one of the grooves of the first clamping groove 206, so that the top surface of the bottom plate 18 abuts against the top surface of the groove to restrict the lens 2 toward the substrate 1 The movement of the jaws causes the outer side of the bottom plate 180 to abut against the side of the groove to limit the movement of the lens 2 in the lateral direction and to limit the rotation of the lens 2 relative to the light-emitting diode 12. In other embodiments, the second positioning groove 2〇2 may not be disposed, and the top surface of the bottom plate 180 of the light emitting diode does not abut against the top surface of the groove. Again, the through hole 310 of the platen corresponds to the lens 2 mounted on the substrate 10 of the light emitting diode module i. The light guiding portion 26 and the connecting portion 24 of the lens 2 extend upward through the corresponding through holes 31. The peripheral portion of the support base 22 of the lens 2 is received in the accommodating groove 340 and the peripheral surface of the support base 22 abuts against the body at the accommodating groove 340. The two rows of light-emitting elements disposed between the diodes 12 of the light-emitting diode module i are accommodated in the cutouts 360 between the corresponding two rows of the abutting portions 330 of the pressure plate. The contour of the connecting portion 24 of the lens 2 is slightly smaller or equivalent than the contour of the corresponding through hole 310. The contour of the support 22 of the lens 2 is slightly smaller or equivalent than the outline of the receiving groove 34. Finally, some fixing members 13 are taken, and the fixing member 13 and the substrate 1 between the two rows of the LEDs 12 passing through the pressing plate and the LED module 1 are mounted to mount the pressing plate on the heat dissipating component. The lens 2 is sandwiched between the substrate 10 of the light-emitting diode repair module 1 and the pressure plate so that the lens 2 and the light-emitting diode 12 are fixed to the substrate 1A. Specifically, each of the intermediate platens 3 〇 and each of the outer platens 32 are respectively provided with three fixing members 13 , and the three fixing members 13 are disposed between the two rows of the light emitting diodes 12 that are disposed through the LED module 1 . The two fixing members 13 are alternately arranged. The peripheral portion of the lamp cover 4 is overlapped on the overlapping portion of the pressure plate. Compared with the prior art, the lens 2 of the light-emitting component according to an embodiment of the present invention has holes 200 corresponding to the corresponding light-emitting diodes 12, so that the lenses 2 are positioned relative to the respective light-emitting diodes 12, The individual lenses 2 do not interfere with each other and the assembly error between the lens 2 and the light-emitting diode 12 is controlled within an allowable range, thereby reducing the influence of the assembly error of the lens 2 on the overall light pattern of the light-emitting assembly. The corresponding lens 2 on the pressure plate is provided with a through hole 310. After the light guiding portion 26 and the connecting portion 24 of the lens 2 pass through the through hole 31, the body at the corresponding through hole 310 of the pressing plate presses against the supporting seat 22 of the lens 2. In the peripheral portion, each lens 2 is pressed against the respective light-emitting diodes 12 on the substrate 10 of the light-emitting diode module 1, so that the lens 2 is not easily moved, and 11 201107668 can protect the hairpins. The money output type f is advantageous for mass production of the light-emitting component. In addition, the lens 2 and the light-emitting diode 12 of the present invention are all small precision parts, and the direct and close cooperation between the lens 2 and the light-emitting diode 12 can be achieved. On this basis, the pressure plate is pressed, and the pressure plate is pressed. The position between the lens 2 and the LED 12 is not affected, so that the cooperation between the LED 12 and the lens 2 is accurate, so that the optical function of the illumination assembly can be ensured. In addition, since the reinforcing rib 350 and the abutting portion 330 are disposed on the back surface of the body of the pressure plate, the fixing member 13 does not deform the pressing plate when the pressing plate is installed, thereby affecting the light type. The bent portion of the platen serves to condense the polarized light around the lens 2 in the light-emitting direction. In summary, the present invention complies with the requirements of the invention patent, and proposes a patent application according to law. However, the above-mentioned embodiments are merely preferred embodiments of the present invention, and equivalent modifications or variations made by those skilled in the art will be included in the following claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an exploded perspective view of a light-emitting assembly of the present invention. 2 is an exploded view of the lens of FIG. 1 and the corresponding light-emitting diode. Figure 3 is an inverted view of Figure 2. Figure 4 is an inverted view of Figure 1. Figure 5 is an enlarged view of a portion V of Figure 4. [Description of main components] LED module 1 Substrate 1 〇 LED 12 pedestal ^ 12 201107668 Enclosure 160 Base plate 180 Lens 2 Support base 22 Connection part 24 Light guide 26 Notch 220 '240 Second positioning groove 202 Groove 201 203 203 first positioning groove 206 groove 204 cavity 200 intermediate pressure plate 30 outer pressure plate 32 body 302, 320 bending portion 304, 322 support portion 306, 324 lap portion 308'326 fixing member 13 through hole 310 Abutment 330 accommodating groove 340 rib 350 escaping slot 360 lampshade 4

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Claims (1)

201107668 七、申請專利範圍: 1.一種發光組件,其包括複數發光二極體模塊、複數獨立 . 之透鏡及一壓板,其改良在於:每一發光二極體模塊包 括一基板及複數貼設在該基板上之發光二極體,所述透 鏡與發光二極體一一對應地配合,每一透鏡包括—支標 座及一設置在該支撐座上之導光部,所述壓板對應每— 透鏡之導光部開設一通孔,每一透鏡之導光部貫穿壓板 之對應通孔,該壓板朝基板方向抵壓支撐座之周部。 鲁 2.如申請專利範圍第1項所述之發光組件,其中每—透鏡 在其支撐座之底面凹設一容置相應發光二極體之空穴, 該空穴之底部具有一第一定位槽,該發光二極體之底部 设置一底板’該底板容置在該第一定位槽内,該第一 a 疋 位槽限制該底板在橫向上之運動及限制該底板相對於相 應發光二極體之轉動。 3. 如申請專利範圍第2項所述之發光組件,其中該透鏡之 φ 第一定位槽由二溝槽交又而成,該發光二極體之底板可 選擇地收容在其中一溝槽内。 4. 如申請專利範圍第1項所述之發光組件,其中該壓板之 背面圍繞該壓板之每一通孔凸設有複數抵靠部,每〜抵 靠部與相應通孔周圍之壓板共同形成一容置槽,以收办 該透鏡支撐座之周部。 ~ 5·如申請專利範圍第4項所述之發光組件,其中簡板 相鄰抵靠部之間設置加強筋,以增強該壓板之強度。之 6.如申請專利範圍第i項所述之發光組件,其中該 201107668 包括一連接支撐座和導光部之連接部,該連接部容置在 該壓板之相應通孔内,該連接部之一側開設至少一缺 口,以標識透鏡之正確安裝方向。 7. 如申請專利範圍第1項所述之發光組件,其中該發光組 件還包括一燈罩,由該壓板之周緣向外向上翹起一彎折 部,由該彎折部繼續向外彎折延伸形成一支撐部,該支 撐部外側形成一水平搭接部,以供該燈罩搭接。 8. 如申請專利範圍第2項所述之發光組件,其中每一透鏡 • 之空穴還包括一由該透鏡之第一定位槽繼續凹設形成一 凹槽,該凹槽靠近該第一定位槽之部分向該透鏡之左右 兩側擴張而形成二第二定位槽。 9. 如申請專利範圍第8項所述之發光組件,其中每一發光 二極體包括設置在其底板上之基座及一封罩在該基座頂 部中心並向上凸出之封罩,該基座之相對兩側對應容置 在該透鏡之第二定位槽内,該封罩容置在該透鏡之凹槽 φ 内。 10. 如申請專利範圍第1項所述之發光組件,其中該透鏡之 支撐座於其左右兩側之中部開設有二缺口,以避免與其 他元件干涉。 15201107668 VII. Patent application scope: 1. A light-emitting component comprising a plurality of light-emitting diode modules, a plurality of independent lenses, and a pressure plate, wherein the improvement comprises: each light-emitting diode module comprises a substrate and a plurality of stickers a light-emitting diode on the substrate, the lens is matched with the light-emitting diodes in a one-to-one correspondence, each lens includes a support base and a light guide portion disposed on the support base, and the pressure plate corresponds to each— The light guiding portion of the lens defines a through hole, and the light guiding portion of each lens penetrates through the corresponding through hole of the pressing plate, and the pressing plate presses the peripheral portion of the supporting seat toward the substrate. The light-emitting assembly of claim 1, wherein each lens has a cavity for receiving a corresponding light-emitting diode on a bottom surface of the support base, and the bottom of the cavity has a first positioning. The bottom of the light emitting diode is provided with a bottom plate. The bottom plate is received in the first positioning groove. The first a clamping groove limits the movement of the bottom plate in the lateral direction and limits the bottom plate relative to the corresponding light emitting diode. The rotation of the body. 3. The illuminating assembly of claim 2, wherein the φ first positioning groove of the lens is formed by two grooves, and the bottom plate of the illuminating diode is selectively received in one of the grooves. . 4. The illuminating assembly of claim 1, wherein a back surface of the pressing plate protrudes around each of the through holes of the pressing plate, and each of the abutting portions and the pressing plate around the corresponding through hole form a common plate. The groove is accommodated to receive the periphery of the lens support. The illuminating assembly of claim 4, wherein reinforcing ribs are disposed between the adjacent abutting portions of the slab to enhance the strength of the pressing plate. 6. The light-emitting assembly of claim 1, wherein the 201107668 includes a connection portion connecting the support base and the light guide portion, the connection portion being received in a corresponding through hole of the pressure plate, the connection portion being At least one notch is formed on one side to identify the correct mounting direction of the lens. 7. The illuminating assembly of claim 1, wherein the illuminating assembly further comprises a lamp cover, and a bent portion is outwardly upwardly bent from a periphery of the pressing plate, and the bent portion continues to be bent outwardly. A support portion is formed, and a horizontal overlapping portion is formed outside the support portion for the lampshade to overlap. 8. The illuminating assembly of claim 2, wherein the cavity of each lens further comprises a recess extending from the first positioning groove of the lens to form a groove, the groove being adjacent to the first positioning A portion of the groove is expanded to the left and right sides of the lens to form two second positioning grooves. 9. The lighting assembly of claim 8, wherein each of the light emitting diodes comprises a base disposed on a bottom plate thereof and a cover that is disposed at a center of the top of the base and protrudes upwardly. The opposite sides of the base are correspondingly received in the second positioning groove of the lens, and the cover is received in the groove φ of the lens. 10. The illuminating assembly of claim 1, wherein the support base of the lens is provided with two notches in the middle of the left and right sides thereof to avoid interference with other components. 15
TW98129064A 2009-08-28 2009-08-28 LED assembly TW201107668A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107477478A (en) * 2017-09-28 2017-12-15 欧普道路照明有限公司 A kind of lighting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107477478A (en) * 2017-09-28 2017-12-15 欧普道路照明有限公司 A kind of lighting device

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