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TW201044632A - Light emitting diode and method for producing the same, and lamp - Google Patents

Light emitting diode and method for producing the same, and lamp Download PDF

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Publication number
TW201044632A
TW201044632A TW099108442A TW99108442A TW201044632A TW 201044632 A TW201044632 A TW 201044632A TW 099108442 A TW099108442 A TW 099108442A TW 99108442 A TW99108442 A TW 99108442A TW 201044632 A TW201044632 A TW 201044632A
Authority
TW
Taiwan
Prior art keywords
light
layer
substrate
semiconductor layer
emitting diode
Prior art date
Application number
TW099108442A
Other languages
Chinese (zh)
Inventor
Ryouichi Takeuchi
Noritaka Muraki
Original Assignee
Showa Denko Kk
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Showa Denko Kk filed Critical Showa Denko Kk
Publication of TW201044632A publication Critical patent/TW201044632A/en

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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/011Manufacture or treatment of bodies, e.g. forming semiconductor layers
    • H10H20/018Bonding of wafers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/83Electrodes
    • H10H20/831Electrodes characterised by their shape
    • H10H20/8316Multi-layer electrodes comprising at least one discontinuous layer
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/858Means for heat extraction or cooling
    • H10H20/8581Means for heat extraction or cooling characterised by their material

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  • Led Device Packages (AREA)
  • Led Devices (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

The present invention relates to, for example, a light emitting diode, wherein a compound semiconductor layer including at least a light emitting layer is laminated on a heatsink substrate (substrate), said light emitting diode has a tip structure where an upper side of said compound semiconductor layer is a light-emitting face, said heatsink substrate includes a base material and a buried part enclosed by said base material, and said base material is made of a material, the thermal expansion coefficient of which is smaller than that of said buried part. According to the present invention, a light emitting diode which is excellent in heat radiation and workability of the substrate, capable of preventing, for example, damage, such as a crack, from being caused in a semiconductor layer in a manufacturing process, capable of applying high Current with a high luminous efficiency and also with excellent yield, and a method for producing such light emitting diode as well as a lamp, can be provided.

Description

201044632 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種發光二極體,其製造方法及燈者。 本申請案依據2009年3月26日在日本申請專利之特願 2009-075773號主張優先權,並將其內容援用於此。 【先前技術】 先前發出紅色、橙色、黃色或黃綠色之可視光的發光二 極體(LED ),習知有例如具備由磷化鋁鎵銦(組合式爲 (AlxGarxhlimP; 0SXS1,0<YS1)所構成之發光層的化 合物半導體LED。此種LED中,例如具備有(AlxGauhlnuP (O^X^l, 0<Y^1)之組成的發光層之化合物半導體 層,通常形成於由對於從發光層射出之光,光學性而言爲 不透明,且機械性而言亦無此種程度強度之砷化鎵(GaAs) 等的材料所構成的基板上。 因而,最近基於獲得更高亮度之可視LED,及提高元件 之機械性強度的目的,而揭示有除去對發光之光爲不透明 之基板材料後,將由透過或反射發光之光,且機械強度優 異之材料所構成的支撐體(基板)重新接合於化合物半導 體層’而構成接合型LED的技術(例如參照專利文獻1~7> 其中在引用文獻4中,揭示有基板係使用由Si及GaP所構 成的基板’此外在引用文獻6中,揭示有使用由金屬材料 所構成之基板。 近年來,如上述之發光二極體的封裝技術領域中,普及 者爲重視散熱性且耐高電流之封裝。 [先前技術文獻] 201044632 [專利文獻] [專利文獻1]日本專利第3230638號公報 [專利文獻2]日本特開平6-302857號公報 [專利文獻3]日本特開2002-246640號公報 [專利文獻4]曰本特開2001-339100號公報 [專利文獻5]日本特開2001-57 44 1號公報 [專利文獻6]日本特開2007-8 1 0 1 0號公報 [專利文獻7]日本特開2006-32952號公報 【發明內容】 (發明所欲解決之問題) 記載於上述各專利文獻之發光二極體中,藉由基板之接 合技術的開發,基板之設計自由度增加,而提出有可施加 高電流且散熱性高之金屬基板、陶瓷基板或複合基板等。 但是,上述之散熱性高的基板,因爲與包含發光層之半導 體層間的熱膨脹係數差異大,因而有基板接合時及熱處理 製程中發生半導體層破裂,導致良率降低的問題。 此外,上述之發光二極體中,基板由銅、鋁、金或銀等 散熱性高之金屬材料等所構成時,由於此等材料係柔軟且 具有黏性之材料,因此有在將晶圓切斷爲晶片單位之製程 中發生毛邊,用於切斷之刀具的壽命縮短等’導致良率佳 地正確切斷是困難的等的問題。 本發明係鑑於上述問題者,其目的爲提供一種基板之散 熱性及加工性優異,並且在製造製程中可防止在半導體層 上產生裂紋等之損傷,可施加高電流’具有高發光效率, 且良率優異之發光二極體。 201044632 此外,本發明之目的爲提供一種以高良率且低成本獲得 上述具備高發光效率之發光二極體的發光二極體之製造方 法。 此外,本發明之目的爲提供一種使用上述本發明之發光 二極體的燈。 (用於解決問題之手段) 爲了解決上述問題,本案發明人積極檢討結果,發現將 熱膨脹係數與包含發光層之化合物半導體層大致相等,且 0 加工性優異之基板接合於化合物半導體層,可防止在化合 物半導體層上產生破裂等。此外,發現將基板形成爲由基 材部與埋設部所構成之維構造,並利用由散熱性優異之材 料所構成,而可在發光二極體上施加更大電流,並且發光 效率更加提高,因而完成本發明。 亦即,本發明係關於以下者。 π] —種發光二極體,其具有在基板上積層至少包含發 光層之化合物半導體層,以前述化合物半導體層之上面側 Q 爲發光面的晶片構造,其特徵爲:前述基板由基材部,及 被前述基材部包圍之埋設部所構成,前述基材部由熱膨脹 係數比前述埋設部小之材料所構成。 [2] 如上述[1]之發光二極體,其中前述基板之前述基材 部與前述埋設部分別由不同金屬材料所構成。 [3] 如上述[1]或[2]之發光二極體,其中前述基材部與 前述化合物半導體層之間之熱膨脹係數的差爲±1.5 ppm/ K 以內。 [4]如上述[1]〜[3]中任一項之發光二極體,其中前述基 201044632 板之熱傳導率爲20 0W/m.K以上。 [5] 如上述[1]~ [4]中任一項之發光二極體’其中前述基 材部由組或錫’或是此等之合金材料所構成。 [6] 如上述[1]~[5]中任一項之發光二極體’其中前述埋 設部由包含選自金、銀、銅或鋁之至少任何一種以上元素 的材料所構成。 [7] 如上述[6]之發光二極體,其中前述埋設部係包含選 自金、銀 '銅或鋁之至少任何一種以上元素的鍍覆層。 Q [8]如上述[1]〜[7]中任一項之發光二極體,其中在前述 基材部中形成凹部,前述凹部中設有前述埋設部。 [9] 如上述[1]〜[8]中任一項之發光二極體’其中前述埋 設部之厚度爲前述基材部之厚度的70%以上。 [10] 如上述[1]~[7]中任一項之發光二極體,其中在前述 基材部中形成貫穿部,前述貫穿部中設有前述埋設部。201044632 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a light-emitting diode, a method of manufacturing the same, and a lamp. The present application claims priority based on Japanese Patent Application No. 2009-075773, filed on Jan. [Prior Art] A light-emitting diode (LED) which previously emits visible light of red, orange, yellow or yellow-green, for example, has aluminum gallium indium phosphide (combined as (AlxGarxhlimP; 0SXS1, 0; YS1) A compound semiconductor LED having a light-emitting layer formed of such a light-emitting layer, for example, a compound semiconductor layer having a light-emitting layer of a composition of (AlxGauhlnuP (O^X^1, 0<Y^1)), which is usually formed by light emission The light emitted from the layer is optically opaque, and mechanically, does not have such a degree of strength as a material composed of a material such as gallium arsenide (GaAs). Thus, recently, based on a visible LED that obtains higher brightness. For the purpose of improving the mechanical strength of the element, it is disclosed that the support material (substrate) composed of a material that transmits or reflects light and has excellent mechanical strength is rejoined after removing the substrate material that is opaque to the light that emits light. A technique of forming a junction type LED in the compound semiconductor layer (see, for example, Patent Documents 1 to 7). In the cited document 4, a substrate is used in which a substrate composed of Si and GaP is used. In the cited document 6, it is disclosed that a substrate made of a metal material is used. In recent years, in the field of packaging technology of the above-described light-emitting diode, a popular one is a package that emphasizes heat dissipation and high current resistance. [Patent Document 1] Japanese Patent Laid-Open No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. JP-A-2001-339100 [Patent Document 5] Japanese Laid-Open Patent Publication No. 2001-57 44 No. 1 [Patent Document 6] JP-A-2007-8 1 0 1 0 [Patent Document 7] JP-A-2006-32952 SUMMARY OF THE INVENTION [Problems to be Solved by the Invention] In the light-emitting diodes of the above-mentioned respective patent documents, the development of the bonding technique of the substrate increases the degree of freedom in designing the substrate, and it is proposed to apply a high current. a metal substrate, a ceramic substrate, a composite substrate, or the like having high heat dissipation properties. However, since the substrate having high heat dissipation property has a large difference in thermal expansion coefficient from a semiconductor layer including a light-emitting layer, the substrate is bonded and In the heat treatment process, the semiconductor layer is broken, resulting in a problem of a decrease in yield. Further, in the above-described light-emitting diode, when the substrate is made of a metal material having high heat dissipation such as copper, aluminum, gold or silver, Since it is a soft and viscous material, burrs are generated in the process of cutting the wafer into wafer units, and the life of the cutting tool is shortened, etc., which is difficult to accurately cut off the yield. The present invention has been made in view of the above problems, and an object thereof is to provide a substrate which is excellent in heat dissipation and workability, and which can prevent damage such as cracks on a semiconductor layer during a manufacturing process, and can apply a high current 'with high luminous efficiency. , and excellent light-emitting diodes. Further, an object of the present invention is to provide a method for producing a light-emitting diode having the above-described light-emitting diode having high luminous efficiency at a high yield and at a low cost. Further, it is an object of the invention to provide a lamp using the above-described light-emitting diode of the present invention. (Means for Solving the Problems) In order to solve the above problems, the inventors of the present invention have actively reviewed the results and found that a substrate having a thermal expansion coefficient substantially equal to that of a compound semiconductor layer including a light-emitting layer and having excellent workability of 0 is bonded to the compound semiconductor layer, thereby preventing Cracking or the like is generated on the compound semiconductor layer. Further, it has been found that the substrate is formed into a dimensional structure composed of the base portion and the embedded portion, and is formed of a material having excellent heat dissipation properties, whereby a larger current can be applied to the light-emitting diode, and luminous efficiency is further improved. Thus the present invention has been completed. That is, the present invention relates to the following. π] a light-emitting diode having a wafer structure in which a compound semiconductor layer containing at least a light-emitting layer is laminated on a substrate, and an upper surface side Q of the compound semiconductor layer is a light-emitting surface, wherein the substrate is made of a substrate portion And an embedded portion surrounded by the base portion, wherein the base portion is made of a material having a thermal expansion coefficient smaller than that of the embedded portion. [2] The light-emitting diode according to [1] above, wherein the substrate portion and the embedded portion of the substrate are made of different metal materials. [3] The light-emitting diode according to [1] or [2] above, wherein a difference in thermal expansion coefficient between the base material portion and the compound semiconductor layer is within ±1.5 ppm/K. [4] The light-emitting diode according to any one of [1] to [3] wherein the thermal conductivity of the substrate of the base 201044632 is 20 0 W/m.K or more. [5] The light-emitting diode of any one of the above [1] to [4] wherein the substrate portion is composed of a group or tin' or an alloy material thereof. [6] The light-emitting diode according to any one of [1] to [5] wherein the buried portion is made of a material containing at least one or more elements selected from the group consisting of gold, silver, copper or aluminum. [7] The light-emitting diode according to [6] above, wherein the embedded portion comprises a plating layer selected from at least one of elements of gold, silver 'copper or aluminum. [8] The light-emitting diode according to any one of [1] to [7] wherein the recessed portion is formed in the base portion, and the embedded portion is provided in the recess. [9] The light-emitting diode according to any one of [1] to [8] wherein the thickness of the buried portion is 70% or more of the thickness of the base portion. [10] The light-emitting diode according to any one of [1] to [7] wherein a through portion is formed in the base portion, and the embedded portion is provided in the through portion.

[11] 如上述[1]〜[10]中任一項之發光二極體,其中前述 化合物半導體層中所包含之前述發光層,係由包含AlGalnP q 或AlGaAs之材料所構成。 [12] 如上述[1]〜[1 1]中任一項之發光二極體,其中將前 述基板形成爲俯視時每邊長度爲500 以上之槪略四角 形。 [13] 如上述[1]~[12]中任一項之發光二極體,其中前述 化合物半導體層係在前述基板上至少積層p型半導體層、 發光層及η型半導體層之各層而構成。 [14] 如上述[13]之發光二極體,其中進一步在前述化合 物半導體層之前述η型半導體層上設有負極之η型電極 201044632 層,並且以前述基板爲正極,並在各電極間施加具有0.5 W / mm2以上密度之電力。 [15] 如上述[1]〜[14]中任一項之發光二極體,其中前述 基板與化合物半導體層係藉金屬接合層接合而構成。 [16] 如上述[1]~[14]中任一項之發光二極體’其中前述 基板與化合物半導體層係直接接合而構成。 [17] —種發光二極體之製造方法,其特徵爲具備:形 成積層體之製程,係在積層用基板上形成至少包含發光層 0 之化合物半導體層,在前述化合物半導體層所具備之第2 半導體層上形成具有歐姆特性之第2電極後,積層接合層 以覆蓋前述第2電極,而形成積層體;接合前述積層體與 前述基板之製程,係藉由在基材部之至少一部分利用鈾刻 法形成凹部或貫穿部,於前述凹部或貫穿部的內部形成埋 設部來形成基板後,藉由接合前述積層體之接合層與前述 基板之一面側來接合前述積層體與前述基板;形成第1電 極之製程,係從前述化合物半導體層剝離前述積層用基 Q 板,使前述化合物半導體層所具備之第1半導體層的光取 出面露出後,在前述光取出面之上形成第1電極;及分割 成元件單位之製程,係將前述化合物半導體層及前述接合 層分割爲複數個後,沿著形成於前述複數個化合物半導體 層相互之間的分斷溝,在前述基板中之基材部的位置切 斷,而分割成元件單位;前述基材部由熱膨脹係數比前述 埋設部小之材料所構成。 [18] —種發光二極體之製造方法,其特徵爲具備:半 導體層形成製程,係在積層用基板上至少依序積層η型半 201044632 導體層、發光層及p型半導體層,而形成化合物年 積層體形成製程,係在前述化合物半導體層所具 P型半導體層上形成p型歐姆電極後,積層接合 前述P型歐姆電極,而形成積層體;基板形成製 由在基材部之至少一部分利用蝕刻法形成凹部 後,在前述凹部或貫穿部之內部形成埋設部來形 接合製程,係藉由接合前述積層體之接合層與前 一面側,而接合前述化合物半導體層與前述基板 程,係從前述化合物半導體層剝離前述積層用基 前述化合物半導體層所具備之前述η型半導體層 面露出;電極形成製程,係在前述η型半導體層 面上形成η型電極層;及分割製程,係將前述化 體層及前述接合層分割成複數個後,沿著形成於 個化合物半導體層相互之間的分斷溝,在前述基 材部的位置切斷;前述基材部由熱膨脹係數比前 小之材料所構成。 [19] 如上述[18]之發光二極體的製造方法,其 板形成製程係使用鍍覆法而在前述基材部之凹部 成前述埋設部。 [20] 如上述[18]或[19]之發光二極體的製造方 前述基板形成製程係由鉬或鎢’或是此等之合金 前述基材部。 [21] 如上述[18]~ [20]中任一項之發光二極體 法,其中前述基板形成製程係由包含選自金、銀 之至少任何一種以上元素的材料形成前述埋設部 :導體層; 備之前述 層以覆蓋 程,係藉 或貫穿部 成基板; 述基板之 ;除去製 板,而使 的光取出 之光取出 合物半導 前述複數 板中之基 述埋設部 中前述基 的內部形 法,其中 材料形成 的製造方 、銅或鋁 201044632 [22] 如上述[18]~ [21]之發光二極體的製造方法,其中在 前述電極形成製程與前述分割製程之間設粗面化製程,係 將前述η型半導體層之前述光取出面加以粗面化。 [23] —種發光二極體,係以上述[17]〜[22]中任一項之製 造方法而獲得。 [24] —種燈,係使用上述[1]~[16]、或[23]中任一項之 發光二極體而構成。 (發明之效果) 根據本發明之發光二極體,則藉由在基板上積層至少包 含發光層之化合物半導體層,基板由基材部與包圍前述基 材部之埋設部所構成,並且由基材部之熱膨脹係數比埋設 部小之材料所構成,可兼顧基板之加工性與散熱性。藉此, 在製造製程中可防止在化合物半導體層上產生裂紋等損 傷,而可製造良率提高,並且可施加高電流,且具有高發 光效率之發光二極體。 此外,根據本發明之發光二極體的製造方法,則係具 備:接合在積層用基板上積層化合物半導體層及接合層而 構成之積層體,與由基材部與設於形成在前述基材部之凹 部或貫穿部的內部之埋設部所構成之基板,以接合化合物 半導體層與基板之製程;從化合物半導體層剝離積層用基 板,而使第1半導體層之光取出面露出的製程;及沿著形 成於複數個化合物半導體層相互之間的分斷溝,在基板中 之基材部的位置切斷之製程;且由基材部之熱膨脹係數比 埋設部小之材料所構成,因此可製造能防止在化合物半導 體層產生裂紋等之損傷,良率提高,並且基板之散熱性優 -10- 201044632 異的發光二極體。藉此,可以高製造效率製造施加 且發光效率優異之發光二極體。 此外,由於本發明之燈係使用上述本發明之發光 者,因此發光特性優異。 【實施方式】 〔用以實施發明的形態〕 以下,適當參照圖式來說明本發明之實施形態的 極體及其製造方法以及燈。第1A圖係本實施形態之 0 極體的剖面模式圖,第1B圖係第1A圖之平面圖, 至第10圖係說明發光二極體之製造方法的製程圖: 圖係使用本發明之實施形態之二極體而構成的發光 燈之模式剖面圖。另外,以下說明中參照之圖式, 發光二極體及其製造方法等之圖式,不過圖示之各 大小、厚度及尺寸等與實際之發光二極體等的尺寸 同的。 [發光二極體] 0 第1A圖及第1B圖所示之例的發光二極體A由基 與被前述基材部2包圍之埋設部3所構成,並由成 二極體A之基體的散熱基板(基板)1、配置於該散 1之上面2a的接合層4、配置於該接合層4上側之 半導體層11、配置於該化合物半導體層11上下之η 層9及Ρ型歐姆電極5所槪略構成。此外,發光二 之形成散熱基板1的基材部2,係由熱膨脹係數比埋 小之材料所構成。[11] The light-emitting diode according to any one of [1] to [10] wherein the light-emitting layer included in the compound semiconductor layer is made of a material containing AlGalnP q or AlGaAs. [12] The light-emitting diode according to any one of [1] to [1], wherein the substrate is formed into a square shape having a length of 500 or more on each side in plan view. [13] The light-emitting diode according to any one of [1], wherein the compound semiconductor layer is formed by laminating at least a p-type semiconductor layer, a light-emitting layer, and an n-type semiconductor layer on the substrate. . [14] The light-emitting diode according to [13] above, wherein a layer of an n-type electrode 201044632 of a negative electrode is further provided on the n-type semiconductor layer of the compound semiconductor layer, and the substrate is a positive electrode and is interposed between the electrodes Apply power with a density of 0.5 W / mm 2 or more. [15] The light-emitting diode according to any one of [1] to [14] wherein the substrate and the compound semiconductor layer are joined by a metal bonding layer. [16] The light-emitting diode according to any one of [1] to [14] wherein the substrate and the compound semiconductor layer are directly bonded to each other. [17] A method of producing a light-emitting diode, comprising: forming a layered body, forming a compound semiconductor layer containing at least a light-emitting layer 0 on a substrate for a buildup, and having the compound semiconductor layer provided thereon 2, after forming a second electrode having an ohmic property on the semiconductor layer, the build-up bonding layer covers the second electrode to form a laminated body; and the process of bonding the laminated body and the substrate is utilized by at least a portion of the substrate portion The uranium engraving method forms a concave portion or a penetrating portion, and an embedded portion is formed inside the concave portion or the penetrating portion to form a substrate, and then the bonding layer and the substrate are joined to each other by bonding the bonding layer of the laminated body to the substrate; In the process of the first electrode, the stacking-based Q-plate is peeled off from the compound semiconductor layer, and the light-extracting surface of the first semiconductor layer included in the compound semiconductor layer is exposed, and then a first electrode is formed on the light-extracting surface. And the process of dividing into component units by dividing the compound semiconductor layer and the bonding layer into a plurality of a dividing groove formed between the plurality of compound semiconductor layers is cut at a position of a base portion in the substrate and divided into element units; and the base portion is made of a material having a thermal expansion coefficient smaller than that of the embedded portion Composition. [18] A method of manufacturing a light-emitting diode, comprising: forming a semiconductor layer forming process by forming at least an n-type half 201044632 conductor layer, a light-emitting layer, and a p-type semiconductor layer on a laminated substrate; The compound formation process of the compound is performed by forming a p-type ohmic electrode on the P-type semiconductor layer of the compound semiconductor layer, and then laminating the P-type ohmic electrode to form a laminate; the substrate is formed by at least the substrate portion. After forming a concave portion by an etching method, an embedded portion is formed inside the concave portion or the penetrating portion to form a bonding process, and the compound semiconductor layer and the substrate are bonded by bonding the bonding layer and the front surface side of the laminated body. Removing the n-type semiconductor layer provided in the compound semiconductor layer from the layer for the deposition layer from the compound semiconductor layer; forming an n-type electrode layer on the n-type semiconductor layer; and dividing the process After the chemical layer and the bonding layer are divided into a plurality of layers, the compound layer is formed along the compound semiconductor layer Breaking points between the groove cross cut at the position of the base member portion; the base portion is constituted by a thermal expansion coefficient smaller than that of the former material. [19] The method for producing a light-emitting diode according to the above [18], wherein the plate forming process is performed by using a plating method to form the embedded portion in the concave portion of the base material portion. [20] The method for producing a light-emitting diode according to the above [18] or [19], wherein the substrate forming process is made of molybdenum or tungsten or the alloy substrate. [21] The light-emitting diode method according to any one of [18], wherein the substrate forming process is formed of a material including at least any one or more elements selected from the group consisting of gold and silver: the embedded portion: a conductor a layer; the substrate is covered by a substrate, or a substrate is formed by a substrate; the substrate is removed; and the light is taken out of the plate, and the light is taken out of the substrate to semi-conduct the base in the embedded portion of the plurality of plates. The internal shape method, wherein the material is formed by the manufacturer, copper or aluminum 201044632 [22] The method for manufacturing the light-emitting diode according to the above [18] to [21], wherein the electrode forming process and the foregoing dividing process are provided In the roughening process, the light extraction surface of the n-type semiconductor layer is roughened. [23] A light-emitting diode obtained by the method of any one of the above [17] to [22]. [24] A lamp comprising the light-emitting diode according to any one of the above [1] to [16] or [23]. (Effect of the Invention) According to the light-emitting diode of the present invention, the compound semiconductor layer containing at least the light-emitting layer is laminated on the substrate, and the substrate is composed of the base portion and the embedded portion surrounding the base portion, and The material has a thermal expansion coefficient smaller than that of the embedded portion, and both the workability and heat dissipation of the substrate can be considered. Thereby, it is possible to prevent the occurrence of cracks and the like on the compound semiconductor layer in the manufacturing process, and it is possible to manufacture a light-emitting diode which has an improved yield and can apply a high current and has high light-emitting efficiency. Further, the method for producing a light-emitting diode according to the present invention includes: a laminate in which a compound semiconductor layer and a bonding layer are laminated on a substrate for lamination, and a substrate formed on the substrate; a process of bonding the compound semiconductor layer and the substrate to the substrate formed by the recessed portion or the embedded portion of the inside of the through portion; and removing the laminated substrate from the compound semiconductor layer to expose the light extraction surface of the first semiconductor layer; a process of cutting a portion of the substrate portion in the substrate along a dividing groove formed between the plurality of compound semiconductor layers; and a material having a thermal expansion coefficient of the substrate portion smaller than that of the embedded portion, thereby It is possible to manufacture a light-emitting diode which is capable of preventing damage such as cracks in the compound semiconductor layer, improving the yield, and having excellent heat dissipation properties of the substrate. Thereby, the light-emitting diode which is applied and excellent in luminous efficiency can be manufactured with high manufacturing efficiency. Further, since the lamp of the present invention uses the above-described illuminator of the present invention, it has excellent luminescent properties. [Embodiment] [Embodiment for Carrying Out the Invention] Hereinafter, a polar body, a method for manufacturing the same, and a lamp according to embodiments of the present invention will be described with reference to the drawings. 1A is a cross-sectional schematic view of an O-electrode according to the present embodiment, and FIG. 1B is a plan view of FIG. 1A, and FIG. 10 is a process diagram for explaining a method of manufacturing a light-emitting diode: FIG. A schematic cross-sectional view of a light-emitting lamp formed by a diode of a form. In addition, in the following description, the pattern of the light-emitting diode, the method of manufacturing the same, and the like are shown, but the sizes, thicknesses, and dimensions of the drawings are the same as those of the actual light-emitting diodes and the like. [Light Emitting Diode] 0 The light-emitting diode A of the example shown in FIGS. 1A and 1B is composed of a base and an embedded portion 3 surrounded by the base portion 2, and is formed by a matrix of the diode A. The heat dissipation substrate (substrate) 1, the bonding layer 4 disposed on the upper surface 2a of the dispersion 1 , the semiconductor layer 11 disposed on the upper side of the bonding layer 4, the n layer 9 disposed on the upper and lower sides of the compound semiconductor layer 11, and the 欧姆-type ohmic electrode 5 strategic composition. Further, the base portion 2 on which the heat-dissipating substrate 1 is formed by the light-emitting two is composed of a material having a thermal expansion coefficient smaller than that of the buried material.

在此,化合物半導體層11係積層Ρ型半導體層I 高電流 二極體 發光二 發光二 第2圖 ,第11 二極體 係說明 部分的 關係不 材部2 爲發光 熱基板 化合物 型電極 極體A .設部3 ;、發光 -11 - 201044632 層7及η型半導體層8而構成。化合物半導體層11之上面 作爲將來自發光層7之光取出到外部的光取出面1U,在該 光取出面11a上形成有η型電極層9。此外,光取出面lla 藉由蝕刻等手段加以粗面化,不過省略詳細圖示,藉此, 發光二極體A之光取出效率更加提高。 η型電極層9藉由與化合物半導體層11之η型半導體層 8歐姆接觸,而成爲化合物半導體層11之負極。一般而言, 在發光二極體等之半導體元件中設電極時,作爲設置在η 型化合物半導體之η型歐姆電極,例如可使用AuGe或AuSi 等。此外,作爲設置在P型化合物半導體之P型歐姆電極 (參照第1A圖及第1B圖之p型歐姆電極5)可使用AuBe 或AuZn等。第1A圖及第1B圖所示之η型電極層9的層 構造及材質並無特別限定,不過考慮以線接合(wire bonding)作連接,較佳爲由含有金(Au)的金屬材料所構成, 且較佳爲使用如上述之AuGe或AuSi等。 此外,作爲η型電極層9,更佳爲例如在如上述之具有 歐姆特性的電極材料上,形成Ti或Pt等所謂障壁金屬, 進一步在其上形成Au而構成。此時之形成方法並無任何限 制,可採用先前習知的蒸鑛法或濺鍍法等。此外,各層之 膜厚雖無特別限制,不過從膜厚之控制性及生產性(成本) 等觀點而言,較佳地歐姆電極材料(AuGe或AuSi)在0.1-0.5 之範圍,障壁金屬在〇.1〜〇.5/zm之範圍,Au層在1~3 "m之範圍。 爲了使電流均勻地擴散於包含發光層7之化合物半導體 層11上,η型電極層9較佳爲將對化合物半導體層11之配 -12- 201044632 置及形狀加以適性化,η型電極層9之配置形態及形狀並 無特別限定,可適用先前習知的技術。 此外,在η型電極層9與發光層7之間’設置用於降低 歐姆接觸時之電阻的接觸層之η型半導體層8。此外’在π 型電極層9與化合物半導體層11(η型半導體層8)之間’ 亦可設置用於將從η型電極層9所供給之驅動電流平面地 擴散於化合物半導體層11整體的電流擴散層’或是反之’ 用於限制流通驅動電流之區域的電流阻止層或電流狹窄層 〇等。 另外,第1Α圖及第1Β圖所示之例的η型電極層9具有 4條枝部從平面觀察爲槪略圓形狀之中心部延伸成十字狀 的形狀,不過並不限定於此種形狀,可考慮電流對化合物 半導體層11之擴散,而適當採用其形狀。 如第1Α圖及第1Β圖所示,與化合物半導體層Π之下 側,亦即Ρ型半導體層6之下側相接而形成有Ρ型歐姆電 極5。此外,省略詳細圖示,ρ型歐姆電極5係形成平面観 ^ 察爲圓形狀,與Ρ型半導體層6之下側相接,並以既定之 間隔設置複數個,圖示之例中係在發光二極體Α的四個角 落附近合計設於4處。作爲此種ρ型歐姆電極5之材料, 可爲例如由Au Be合金膜及Au膜所構成之積層膜等各種結 構係習知,以該技術領域所熟知的慣用手段設置。 另外,爲了使電流均勻地擴散於包含發光層7的化合物 半導體層11上,較佳爲將P型歐姆電極5對化合物半導體 層1 1之配置及形狀加以適性化,ρ型電極層5之配置形態 及形狀並無特別限定,可適用先前習知的技術。 -13- 201044632 此外,一般而言,P型歐姆電極5與η型電極層9之配 置及形狀較佳爲作成使電流均勻地在容易取出光之發光層 7的區域流動的組合。在此,例如在η型電極層9之正下方 配置Ρ型歐姆電極5因容易造成電流集中,因此不佳。 其次,如第1 Α圖所示,在化合物半導體層1 1之下側, 亦即在P型半導體層6之下側配置有接合層4以覆蓋上述 之P型歐姆電極5。該接合層4在第1A圖所示之例中,係 構成從化合物半導體層11側起依序配置透光性薄膜層 4a、反射層4b、障壁層4c、Au層4d及金屬接合層4e之各 層的積層膜,金屬接合層4e與散熱基板1接合。此外’第 1A圖所示之例的結構,係上述P型歐姆電極5之頂端被構 成接合層4之透光性薄膜層4a覆蓋而相接。本實施形態之 發光二極體A因設有接合層4’所以能以低的接觸電阻確 實接合於化合物半導體層11與散熱基板1’並且使發光層 7產生之光反射至光取出面11a側。 此外,接合層4藉由透光性薄膜層4a及金屬接合層4e 而與化合物半導體層11及散熱基板1電性連接’藉此,散 熱基板1成爲正極側之取出電極。此外’接合層4及散熱 基板1與η型電極層9在化合物半導體層Π之厚度方向係 形成配置於相反側的關係。藉此本實施形態之發光二極體 Α係形成所謂上下電極構造的發光二極體。 由於用在發光二極體A之接合層4接合成爲正極側之散 熱基板1與化合物半導體層11,因此較佳爲以電阻低之材 料構成。 此外,考慮對化合物半導體層11之應力’接合層4較 -14- 201044632 佳爲設置由可在低溫下與散熱基板1接合之材料所構成的 金屬接合層4e。 此外,本實施形態之發光二極體A中,從謀求高亮度化 之觀點,較佳爲將接合層4作成反射率高之構造。因而較 佳爲在接合層4上設置由反射性材料所構成之反射層4b, 此外,亦可使用先前習知之方法而組合由透光性導電材料 所構成之透光性薄膜層4a。 透光性薄膜層4a係爲了防止化合物半導體層11與反射 0 層4b之間之反應及擴散的層。此種透光性薄膜層4a例如 可由ITO (氧化銦錫)、SiCh (氧化矽)、Ti〇2 (氧化鈦)或 SiN (氮化矽)等,利用透光性導電材料之折射率差、具有 所謂冷鏡(cold mirror)作用的氧化膜或氮化膜等構成。此 外,透光性薄膜層4a可爲上述材料之多層膜。再者,從獲 得高反射率之觀點,透光性薄膜層4a亦適合使用白色之 Al2〇3 (氧化鋁)或A1N (氮化鋁)等材料,亦可組合各種 材料來使用。 Q 透光性薄膜層4a之厚度,較佳爲例如10~500nm程度, 更佳爲30〜200nm程度》 反射層4b係由例如Ag、Au、Pt、A1或Cu等,對於從 化合物半導體層U發出之光具有高反射特性的金屬材料 所構成之反射膜,且朝向化合物半導體層1 1側反射從化合 物半導體層11射出,透過透光性薄膜層4a,而朝向散熱基 板1側的光。此外,反射層4b之材料斟酌化合物半導體層 U(發光層7)之發光波長,可單獨使用上述材料或是將上 述材料作成合金材料來使用。 -15- 201044632 作爲反射層4b之厚度,例如較佳爲100 ~ 8OOnm程度, 更佳爲200〜500nm程度。 本實施形態中,藉由在包含發光層7之化合物半導體層 Π與散熱基板1之間,設置具備上述結構之反射層4b與透 光性薄膜層4a的接合層4,可獲得發光二極體A之亮度提 高的優異效果。作爲具有此種反射構造之接合層4的反射 率,例如較佳爲9 0 %以上。 形成障壁層4c係爲了防止反射層4b之構成元素與後述 之Au層4d及金屬接合層4e之構成元素的相互擴散。作爲 障壁層4c例如可使用Mo (鉬)、W (鎢)、鈦(Ti)、鉻(Cr) 或Pt (鉑)等先前習知的障壁金屬。此外,作爲障壁層4c 之厚度例如較佳爲50~500nm程度,更佳爲100~300nm程度。Here, the compound semiconductor layer 11 is a layered germanium-type semiconductor layer I, a high-current diode light-emitting two-light-emitting second diagram, and the relationship between the portions of the eleventh two-pole system is a light-emitting thermal substrate compound type electrode body A. The portion 3; the light-emitting -11 - 201044632 layer 7 and the n-type semiconductor layer 8 are formed. The upper surface of the compound semiconductor layer 11 is a light extraction surface 1U for taking out light from the light-emitting layer 7 to the outside, and an n-type electrode layer 9 is formed on the light extraction surface 11a. Further, the light extraction surface 11a is roughened by etching or the like, but the detailed illustration is omitted, whereby the light extraction efficiency of the light-emitting diode A is further improved. The n-type electrode layer 9 is in ohmic contact with the n-type semiconductor layer 8 of the compound semiconductor layer 11, and becomes the negative electrode of the compound semiconductor layer 11. In general, when an electrode is provided in a semiconductor element such as a light-emitting diode, as the n-type ohmic electrode provided in the n-type compound semiconductor, for example, AuGe or AuSi can be used. Further, as the P-type ohmic electrode provided in the P-type compound semiconductor (see the p-type ohmic electrode 5 in Figs. 1A and 1B), AuBe or AuZn or the like can be used. The layer structure and material of the n-type electrode layer 9 shown in FIGS. 1A and 1B are not particularly limited, but it is preferable to use a metal material containing gold (Au) in consideration of wire bonding. Preferably, it is preferable to use AuGe or AuSi as described above. Further, as the n-type electrode layer 9, for example, a barrier metal such as Ti or Pt is formed on the electrode material having ohmic characteristics as described above, and Au is further formed thereon. There is no limitation on the formation method at this time, and a conventional vapor deposition method or sputtering method or the like can be employed. Further, the film thickness of each layer is not particularly limited, but from the viewpoints of controllability of film thickness and productivity (cost), it is preferable that the ohmic electrode material (AuGe or AuSi) is in the range of 0.1 to 0.5, and the barrier metal is 〇.1~〇.5/zm range, the Au layer is in the range of 1~3 "m. In order to uniformly spread the current on the compound semiconductor layer 11 including the light-emitting layer 7, the n-type electrode layer 9 is preferably adapted to the shape of the compound semiconductor layer 11 and the shape of the compound semiconductor layer 11, and the n-type electrode layer 9 is adapted. The arrangement form and shape are not particularly limited, and the conventional techniques can be applied. Further, an n-type semiconductor layer 8 of a contact layer for reducing the resistance at the time of ohmic contact is disposed between the n-type electrode layer 9 and the light-emitting layer 7. Further, 'between the π-type electrode layer 9 and the compound semiconductor layer 11 (n-type semiconductor layer 8)' may be provided for planarly diffusing the driving current supplied from the n-type electrode layer 9 to the entire compound semiconductor layer 11 The current diffusion layer 'or vice versa' is used to limit the current blocking layer or current confinement layer in the region where the driving current flows. In addition, the n-type electrode layer 9 of the example shown in FIG. 1 and FIG. 1 has a shape in which four branches are formed in a cross shape in a central portion of a substantially circular shape, but are not limited to such a shape. The diffusion of the current to the compound semiconductor layer 11 can be considered, and the shape thereof is suitably employed. As shown in Fig. 1 and Fig. 1, a Ρ-type ohmic electrode 5 is formed in contact with the lower side of the compound semiconductor layer 亦, that is, the lower side of the Ρ-type semiconductor layer 6. Further, the detailed illustration is omitted, and the p-type ohmic electrode 5 is formed into a circular shape, which is in contact with the lower side of the Ρ-type semiconductor layer 6, and is provided at a predetermined interval, and is illustrated in the example. The four corners of the light-emitting diode are located at four places in total. The material of the p-type ohmic electrode 5 can be, for example, various structures such as a laminated film composed of an Au Be alloy film and an Au film, and is provided by a conventional means well known in the art. Further, in order to uniformly diffuse the current on the compound semiconductor layer 11 including the light-emitting layer 7, it is preferable to conform the arrangement and shape of the compound semiconductor layer 11 to the P-type ohmic electrode 5, and to configure the p-type electrode layer 5. The form and shape are not particularly limited, and the conventional techniques can be applied. Further, in general, the arrangement and shape of the P-type ohmic electrode 5 and the n-type electrode layer 9 are preferably a combination in which a current is uniformly flowed in a region where the light-emitting layer 7 is easily taken out. Here, for example, disposing the ytterbium type ohmic electrode 5 directly under the n-type electrode layer 9 is liable to cause current concentration, which is not preferable. Next, as shown in Fig. 1, a bonding layer 4 is disposed on the lower side of the compound semiconductor layer 1 1 , that is, on the lower side of the P-type semiconductor layer 6 to cover the P-type ohmic electrode 5 described above. In the example shown in FIG. 1A, the bonding layer 4 has a light-transmitting thin film layer 4a, a reflective layer 4b, a barrier layer 4c, an Au layer 4d, and a metal bonding layer 4e arranged in this order from the compound semiconductor layer 11 side. The laminated film of each layer and the metal bonding layer 4e are bonded to the heat dissipation substrate 1. Further, in the configuration shown in Fig. 1A, the tip end of the P-type ohmic electrode 5 is covered by the light-transmitting thin film layer 4a constituting the bonding layer 4. Since the light-emitting diode A of the present embodiment is provided with the bonding layer 4', it can be surely bonded to the compound semiconductor layer 11 and the heat-dissipating substrate 1' with low contact resistance, and the light generated by the light-emitting layer 7 is reflected to the light extraction surface 11a side. . Further, the bonding layer 4 is electrically connected to the compound semiconductor layer 11 and the heat dissipation substrate 1 by the light-transmitting film layer 4a and the metal bonding layer 4e, whereby the heat-dissipating substrate 1 serves as a take-out electrode on the positive electrode side. Further, the bonding layer 4, the heat dissipation substrate 1 and the n-type electrode layer 9 are arranged on the opposite side in the thickness direction of the compound semiconductor layer. Thus, the light-emitting diode of the present embodiment forms a light-emitting diode of a so-called upper and lower electrode structure. Since the bonding layer 4 used in the light-emitting diode A is bonded to the heat-dissipating substrate 1 and the compound semiconductor layer 11 on the positive electrode side, it is preferably made of a material having a low electrical resistance. Further, it is considered that the stress bonding layer 4 of the compound semiconductor layer 11 is preferably a metal bonding layer 4e composed of a material which can be bonded to the heat dissipation substrate 1 at a low temperature as compared with -14 to 201044632. Further, in the light-emitting diode A of the present embodiment, it is preferable to form the bonding layer 4 with a high reflectance from the viewpoint of achieving high luminance. Therefore, it is preferable to provide the reflective layer 4b composed of a reflective material on the bonding layer 4, and the light-transmitting thin film layer 4a composed of the light-transmitting conductive material may be combined by a conventional method. The light transmissive film layer 4a is a layer for preventing reaction and diffusion between the compound semiconductor layer 11 and the reflective 0 layer 4b. Such a light-transmitting thin film layer 4a can be made of, for example, ITO (indium tin oxide), SiCh (yttria), Ti〇2 (titanium oxide), or SiN (tantalum nitride), and the refractive index difference of the light-transmitting conductive material. It is composed of an oxide film or a nitride film which functions as a so-called cold mirror. Further, the light transmissive film layer 4a may be a multilayer film of the above materials. Further, from the viewpoint of obtaining high reflectance, the light-transmitting thin film layer 4a is also suitably made of a material such as white Al2?3 (alumina) or A1N (aluminum nitride), or may be used in combination with various materials. The thickness of the light-transmitting thin film layer 4a is preferably, for example, about 10 to 500 nm, more preferably about 30 to 200 nm. The reflective layer 4b is made of, for example, Ag, Au, Pt, Al, or Cu, for the compound semiconductor layer U. The emitted light has a reflective film made of a metal material having high reflection characteristics, and is reflected toward the compound semiconductor layer 11 side and is emitted from the compound semiconductor layer 11 and transmitted through the light-transmitting thin film layer 4a toward the heat-dissipating substrate 1 side. Further, the material of the reflective layer 4b depends on the light-emitting wavelength of the compound semiconductor layer U (light-emitting layer 7), and the above materials may be used alone or the above materials may be used as an alloy material. -15- 201044632 The thickness of the reflective layer 4b is, for example, preferably about 100 to 800 nm, more preferably about 200 to 500 nm. In the present embodiment, the bonding layer 4 including the reflective layer 4b having the above-described structure and the light-transmitting thin film layer 4a is provided between the compound semiconductor layer 包含 including the light-emitting layer 7 and the heat-dissipating substrate 1, and a light-emitting diode can be obtained. The excellent effect of brightness enhancement of A. The reflectance of the bonding layer 4 having such a reflection structure is, for example, preferably 90% or more. The barrier layer 4c is formed to prevent interdiffusion of constituent elements of the reflective layer 4b and constituent elements of the Au layer 4d and the metal bonding layer 4e which will be described later. As the barrier layer 4c, for example, a conventionally known barrier metal such as Mo (molybdenum), W (tungsten), titanium (Ti), chromium (Cr) or Pt (platinum) can be used. Further, the thickness of the barrier layer 4c is, for example, preferably about 50 to 500 nm, more preferably about 100 to 300 nm.

Au層4d係成爲藉由後面詳述之金屬接合層4e接合散熱 基板1時的接觸層之層,且由接觸電阻低之Au所構成。此 外’例如亦可設置由具有低接觸電阻之其他金屬材料所構 成的層,以取代該Au層4d。 作爲Au層4d之厚度,例如較佳爲100~1000nm程度, 更佳爲200~500nm程度。 金屬接合層4e係與散熱基板1接合之層,且如上述, 係由可在低溫下進行接合處理的材料所構成。因而,金屬 接合層4e較佳爲由化學性穩定,且熔點低之au系的共晶 金屬材料及焊接材料等構成。作爲形成此種金屬接合層4e 之材料’例如除了 AuSn之外,係Auln、AuGe、AuSi及一 般焊接材料等之合金,宜使用熔點低之共晶組成的金屬材 料。作爲金屬接合層4e之厚度,例如較佳爲300~2000nm -16 - 201044632 程度,更佳爲500~ 1 500nm程度。 作爲上述結構之接合層4的整體厚度並無特別限定,例 如只須依組合層之數量及材質等而適當設定即可。 此外,接合接合層4(金屬接合層4e)與散熱基板1之 方法並無特別限定,例如可採用擴散接合、使用接著劑之 接合、常溫接合方法等先前習知的技術,可斟酌元件構造 而適當選擇。 此外,本發明之發光二極體A中,亦可不設如上述之接 0 合層4,而採用直接接合散熱基板1之基材部2與化合物半 導體層11之P型半導體層6的結構。但是,採用此種結構 時,爲了提高成爲P側電極之散熱基板1與P型半導體層6 之間的歐姆接觸性,較佳爲設置如上述之P型歐姆電極5。 其次,散熱基板(基板)1,如上述由基材部2、與包圍 前述基材部2之埋設部3所構成,係本實施形態之發光二 極體A的基體。此外,本發明之發光二極體A中’基材部 2係由熱膨脹係數比埋設部3小之材料所構成。 ^ 本案發明人等爲了可兼顧優異之散熱性及加工性’實現The Au layer 4d is a layer of a contact layer when the heat dissipation substrate 1 is bonded by the metal bonding layer 4e described later, and is composed of Au having a low contact resistance. Further, for example, a layer composed of another metal material having a low contact resistance may be provided instead of the Au layer 4d. The thickness of the Au layer 4d is, for example, preferably about 100 to 1000 nm, more preferably about 200 to 500 nm. The metal bonding layer 4e is a layer joined to the heat dissipation substrate 1, and as described above, is composed of a material which can be bonded at a low temperature. Therefore, the metal bonding layer 4e is preferably made of an au-based eutectic metal material and a solder material which are chemically stable and have a low melting point. As the material for forming such a metal bonding layer 4e, for example, in addition to AuSn, an alloy such as Auln, AuGe, AuSi, and a general solder material is preferably a metal material having a eutectic composition having a low melting point. The thickness of the metal bonding layer 4e is, for example, preferably about 300 to 2,000 nm to 16 to 2010,446,32, more preferably about 500 to 1,500 nm. The overall thickness of the bonding layer 4 having the above configuration is not particularly limited, and may be appropriately set, for example, depending on the number and material of the combination layers. Further, the method of bonding the bonding layer 4 (metal bonding layer 4e) and the heat dissipation substrate 1 is not particularly limited, and for example, a conventional technique such as diffusion bonding, bonding using an adhesive, or a room temperature bonding method may be employed, and the device configuration may be considered. Appropriate choice. Further, in the light-emitting diode A of the present invention, the structure of the base portion 2 of the heat-dissipating substrate 1 and the P-type semiconductor layer 6 of the compound semiconductor layer 11 may be directly bonded without the above-described connection layer 4. However, in such a configuration, in order to improve the ohmic contact between the heat-dissipating substrate 1 serving as the P-side electrode and the P-type semiconductor layer 6, it is preferable to provide the P-type ohmic electrode 5 as described above. Next, the heat dissipation substrate (substrate) 1 is composed of the base member 2 and the embedded portion 3 surrounding the base portion 2, and is a base of the light-emitting diode A of the present embodiment. Further, in the light-emitting diode A of the present invention, the base material portion 2 is composed of a material having a thermal expansion coefficient smaller than that of the embedded portion 3. ^ The inventor of the case, etc., in order to achieve excellent heat dissipation and processability

Q 良率佳地獲得發光二極體的基板而積極進行檢討。因而發 現採用將熱膨脹係數與包含發光層7之化合物半導體層Π 大致相等,且加工性優異的散熱基板1接合於化合物半導 體層11的結構,可防止在化合物半導體層11上產生破裂 等。此外發現將散熱基板1形成爲由基材部2與埋設部3 所構成之3維構造,並由散熱性優異之材料所構成’可對 發光二極體A施加更大之電流,並且發光效率更加提高。 散熱基板1之基材部2與埋設部3較佳爲分別由不同之 -17- 201044632 金屬材料所構成。此外,散熱基板1所具備之基材部2與 後面詳述之化合物半導體層1 1之間的熱膨脹係數差更佳 爲±1.5 ppm / K以內。此外,散熱基板1更佳爲作成熱傳導 率爲200W/ m · K以上之構成。 應使用熱傳導率較高者’並較佳爲使用金屬材料高達 400W/ m · K的範圍。 本案發明人等就可滿足上述各特性之基板結構積極硏 究結果’發現對此等全部條件,任何單獨材料均不適合, 藉由形成使用一部分金屬材料的複合構造則可適合上述條 件。 本發明之發光二極體A ’首先選擇熱膨脹係數與形成化 合物半導體層11之III - V族化合物半導體接近的金屬作 爲基材部2之材料,並選擇熱傳導率比基材部2大之金屬 作爲埋設部3之材料而組合。將散熱基板1形成上述結構, 可獲得可適合上述條件且最適合發光二極體的基板。作爲 適合之例,例如由AlGalnP系之組成所構成的化合物半導 體之熱膨脹係數約爲5.3ppm/K,因此作爲構成散熱基板1 之基材部2的金屬材料可舉出鉬(Mo:熱膨脹係數= 5.1 ppm /K)'鎢(W:熱膨脹係數= 4.3ppm/K)或是此等的合金。 此外,構成散熱基板1之基材部2與半導體材料的熱膨 脹係數之差較佳爲±1.5ppm的範圍,更隹爲±lppm的範圍。 此外,埋設部3之熱傳導率較佳爲200W/ m · K以上,更 佳爲23 0W / m · K以上》 基材部2對於由上述材料所構成之金屬板,藉由蝕刻等 方法而形成凹部21。作爲凹部21之平面觀察形狀並無特別 -18- 201044632 限定,不論四角形或六角形等均可適用,不過爲了確保均 勻之散熱性,較佳爲在全部方位爲對稱形狀,因此最佳爲 圓形。此外,作爲凹部21之剖面形狀例如爲槪略硏缽狀 等,而無特別限定。 此外,如第1A圖及第1B圖所示之例,亦可每1個發光 二極體A之晶片設1個凹部21,不過設複數個亦無妨。此 外’凹部之深度亦無特別限定,例如亦可在厚度方向貫穿 基材部而形成貫穿部,而使基材部構成槪略筒狀,不過藉 由‘作成保留薄的底部之凹部21,來使以鍍覆處理而形成埋 設部3之製程變得簡便所以是較佳的。此時,作爲在基材 部2之厚度方向保留底部之位置,例如可爲上面2a側、下 面2b側或是中央附近之任何位置,不過從熱膨脹之應力爲 最小的觀點而言,較佳爲在與化合物半導體層11接合之上 面2 a側保留底部。 埋設部3係配置成被基材部2包圍,在第ία圖及第1B 圖所示之例,係以埋入基材部2之凹部2 1整體的方式形成。 此外’埋設部3可由熱傳導率大達23OW/m. K以上之 金屬’例如可由包含選自銀(Ag :熱傳導率=420W / m . K ) 銅(Cu:熱傳導率= 398w/m· K)、金(Au:熱傳導率= 320W/m· κ)或鋁(A1:熱傳導率= 236W/m. K)之至 少1種以上元素的材料所構成。此外,埋設部3亦可使用 由選自上述兀素之複數個元素所構成的合金材料,此外, 亦可構成包含選自上述元素之至少1種以上元素的鍍覆 層。 散熱基板1之埋設部3厚度對基材部2厚度的比率較佳 -19- 201044632 爲70%以上。藉由使埋設部3之厚度對基材部2整體厚度 形成上述比率,具有良好之散熱性,並且可實現分割成元 件單位時之加工性優異的發光二極體A。在此,以在厚度 方向貫穿基材部2的方式作成貫穿部而形成埋設部3時, 表示埋設部3之厚度對前述基材部2之厚度的比率係100 %。 以鍍覆處理法形成散熱基板之埋設部情況下,較佳爲保 留基材部之底部,而使埋設部3之厚度對基材部2之厚度 的比率爲99%以下。 散熱基板1中,作爲晶片單位之發光二極體A的側面區 域至少一部分以形成基材部2之上述金屬構成,此外,散 熱基板1之內部區域及下面1 b之中心區域以形成埋設部3 之上述金屬構成。形成基材部2之上述金屬材料雖係硬質 金屬,不過由於是切斷加工之分割處理容易的金屬,因此 配置於發光二極體A之晶片側面。此外,因爲基材部2係 包圍埋設部3之結構,所以發光二極體A整體之熱膨脹特 性大致由形成基材部2之金屬材料的物性來決定。此外, 就熱傳導特性,可藉由形成設於散熱基板丨內部之埋設部 3的金屬材料而獲得良好的特性。 此外,作爲散熱基板1之厚度較佳爲在30〜300ym的範 圍,更佳爲50~ 150私m之範圍。此外,本實施形態較佳爲 將基材部2之厚度保持在與散熱基板1整體之厚度相同的 上述範圍。 藉由使散熱基板1整體之厚度、以及基材部2之厚度保 持上述範圍,可確保作爲晶圓之強度以及設置埋設部3時 -20- 201044632 之散熱特性,並且在後述製造方法所具備之分割製程中, 可輕易地分割元件。散熱基板1整體之厚度、以及基材部 2之厚度未達30/zm時有強度不足之虞,此外,超過3 00 μ m時,有在分割製程中之分割性降低,而使晶片化變困 難之虞。 另外,被埋入基材部2之埋設部3,如第1A圖所示之例, 可構成其露出面與基材部2之表面爲同一面。 此外,散熱基板1係形成每一邊長度爲5 00 /zm以上之 平面觀察爲槪略四角形,從於其上以相似形狀設置化合物 半導體層11而構成發光二極體A的情況下可獲得良好之散 熱性及發光特性的觀點,以及在製造製程中之分割處理的 容易度等觀點來看是較佳的。 散熱基板可使用配合發光二極體尺寸大小的物件,並可 使用每一邊長度達10mm之大型發光二極體。 其次,化合物半導體層11係包含發光層7而具有pn接 合構造之化合物半導體積層構造體,且如例示於第1A圖的 模式剖面圖,係依序積層P型半導體層6、發光層7及η 型半導體層8而構成。 本實施形態說明之化合物半導體層11,在後述之製造方 法中將詳細作說明,係在磊晶生長用基板30 (參照第2圖 至第3Β圖)上所預先形成之層。發光二極體A,係在散熱 基板1(基材部2)之上面2a上,經由接合層4而接合預 先所形成之化合物半導體層11所具備的P型半導體層6者。 化合物半導體層1 1亦可由η形或p形之任何傳導形化 合物半導體構成,不過本發明中,特別是適合使用發光層 -21- 201044632 之發光效率優異,並已確立基板接合技術之以一般式 (AlxGai.x)Ylni.YP (在此 ’ X 及 Y 係分別滿足 0SXS1,及 〇 <YS1的數値)表示的III- V族化合物半導體。另外,對 於獲得紅色及紅外發光之具備組合式爲AlxGauxAs(在此, X係滿足0SXS1之數値)的發光層之化合物半導體層, 亦可寧用本實施形態之元件構造。 化合物半導體層11具體而言係以下說明的構造。 P型半導體層6係具有以指定量摻雜Mg或Zn等之p型 0 特性,例如由GaP所構成之P型接觸層。作爲用於摻雜Mg 之原料,例如可使用習知之雙環戊二烯合鎂(bis -(C5H5)2Mg)等。此外,本發明中爲了更加提高亮度,p型半 導體層6較佳爲使用上述GaP,不過除此之外,例如亦可 無任何限制而採用AlGaAs或AlGalnP等III — V族化合物半 導體結晶。 此外,P型半導體層6之厚度較佳爲0.5~20//m之範圍, 更佳爲l~10/zm之範圍。p型半導體層6之厚度在該範圍 ^ 時,成爲具有良好結晶性之薄膜,後述之發光層7的發光 ❹ 效率提高,進而成爲發光二極體A之發光特性良好者。 發光層7設於上述p型半導體層6上,從前述P型半導 體層6側起例如依序積層:具有摻雜Mg或Zn等之P形特 性,而由(八1。+ 7〇&。.〇。.5111。.5?及(八1。.5〇3。.5)。.5111。.5?之薄膜所 構成的P型包覆層7c;交互地以10對積層由未摻雜之 (入1。+ 2〇&0.8)。.5111。.5?所構成之井層及由(人1。.7〇&。.3)。.5111。.5?所 構成之障壁層而形成的多重井層7b;及由具有摻雜Si或 Te等之η形特性的(AluGao.Bh.sIno.sP所構成的η型包覆層 -22- 201044632 7a而構成。在此,形成具有多重井層等之構造的習知之發 光層7(多重井層7b),成爲(AlxGauhlimPC在此,X及 Y分別爲滿足0SXS1,及〇<YSl的數値)之組成的障 壁(barrier)層及井(well)層的結構,能以可獲得希望之發光 波長的方式而適當決定。此外,形成P型包覆層7c、η型 包覆層7a及多重井層7b之障壁層的組成、厚度及載體濃 度等,只須使發光效率提高而適當調整即可。此外,本實 施形態之發光二極體中亦可形成替換上述η型及p型之極 性的層構造。 本實施形態之發光二極體Α所具備的發光層7,藉由上 述結構而具有由P型包覆層7c、多重井層7b及η型包覆層 7a所構成之所謂ρη接合型雙重異質接合構造。發光層7 因爲封入擔任放射再結合之載體,所以可適用雙重異質 (DH: Double Hetero)構造或多重量子井構造等習知的構 造。 上述之多重井層7b ’亦可由η形或p形之任何傳導形化 合物半導體構成。 此外,本實施形態之發光層7爲具備具有上述構造之多 重井構造之多重井層7b的結構’不過就發光構造不限定於 此。例如除了上述多重井構造之外’亦可採用單一(Single) 量子井(SQW )構造,不過爲了獲得優異之發光,更佳爲 多重量子井構造。 此外,作爲發光層7之材質’不只上述之一例,亦可使 用Gal nN系或A1G a As系等先前習知的其他材料,不過斟酌 在後述之製造方法中使用的積層用基板之材質,較佳爲選 -23- 201044632 擇可直接在該積層用基板上生長的材料。由如上述材料所 構成之發光層7,例如可形成於晶格匹配之Ga As等III - V 族化合物半導體等單結晶基板的表面上。此外,亦可附加 於上述發光層之構造,而設置先前習知技術的功能性層, 例如設置接觸層、電流擴散層、電流阻止層及反射層等而 構成。 將發光層7構成爲具備如上述之多重井層7b的多重井 構造情況下,較佳爲將障壁層之膜厚保持在10〜lOOnm的範 圍,並且將井層之膜厚保持在10〜lOOnm的範圍。此外,多 〇 重井層7b整體膜厚較佳爲保持在100~2000nm之範圍。 此外,p型包覆層7c之膜厚較佳爲保持在200 ~ 2 OOOnm 的範圍,η型包覆層7a之膜厚較佳爲保持在200~2000nm 的範圍。 此外,作爲發光層7整體膜厚,較佳爲保持在5 00~ 15 OOnm 之範圍。藉由將發光層7及構成前述發光層7之各層的厚 度保持在上述範圍,可獲得結晶性優異,且具備優異之發 光效率的發光層7。 ❹ η型半導體層8係設於上述發光層7上,具有以既定量 摻雜 Si、Te或 Sn之 η型特性,例如由摻雜 Si之 (AluGao. + .sInuP所構成的η型接觸層。作爲用於摻雜Si 之原料,例如可使用二矽烷(ShH6)等。 η型半導體層8之厚度較佳爲保持在100~ 8000nm的範 圍,更佳爲500~3OOOnm之範圍。η型半導體層8之厚度在 該範圍時,成爲具有良好結晶性之薄膜,發光層7之發光 效率提高,進而成爲發光二極體Α之發光特性良好者。 如以上說明之本實施形態的發光二極體A,藉由在散熱 -24-Q The substrate of the light-emitting diode was obtained with good yield and was actively reviewed. Thus, it has been found that a heat dissipating substrate 1 having a thermal expansion coefficient substantially equal to that of the compound semiconductor layer 包含 including the light-emitting layer 7 and excellent in workability is bonded to the compound semiconductor layer 11, and cracking or the like can be prevented from occurring in the compound semiconductor layer 11. Further, it has been found that the heat dissipation substrate 1 is formed into a three-dimensional structure composed of the base portion 2 and the embedded portion 3, and is composed of a material having excellent heat dissipation characteristics, "a larger current can be applied to the light-emitting diode A, and luminous efficiency is obtained. More improved. The base portion 2 and the embedded portion 3 of the heat dissipation substrate 1 are preferably made of different metal materials of -17-201044632. Further, the difference in thermal expansion coefficient between the base material portion 2 of the heat dissipation substrate 1 and the compound semiconductor layer 1 1 described later is preferably within ±1.5 ppm / K. Further, it is preferable that the heat dissipation substrate 1 has a heat conductivity of 200 W/m·K or more. A higher thermal conductivity should be used' and it is preferred to use a metal material up to a range of 400 W/m · K. The inventors of the present invention have obtained positive results from the substrate structure satisfying the above characteristics. It has been found that all of the above conditions are unsuitable for any of the above conditions, and it is suitable for the above conditions by forming a composite structure using a part of the metal material. The light-emitting diode A' of the present invention first selects a metal having a thermal expansion coefficient close to that of the III-V compound semiconductor forming the compound semiconductor layer 11 as a material of the base portion 2, and selects a metal having a thermal conductivity higher than that of the base portion 2 as a material. The materials of the embedded portion 3 are combined. By forming the above-described structure of the heat dissipation substrate 1, it is possible to obtain a substrate which is suitable for the above-described conditions and which is most suitable for a light-emitting diode. As a suitable example, for example, a compound semiconductor composed of a composition of an AlGalnP system has a thermal expansion coefficient of about 5.3 ppm/K. Therefore, as a metal material constituting the base portion 2 of the heat dissipation substrate 1, molybdenum (Mo: thermal expansion coefficient = 5.1 ppm / K) 'Tungsten (W: thermal expansion coefficient = 4.3 ppm / K) or these alloys. Further, the difference between the thermal expansion coefficient of the base material portion 2 constituting the heat dissipation substrate 1 and the semiconductor material is preferably in the range of ±1.5 ppm, and more preferably in the range of ±1 ppm. Further, the thermal conductivity of the embedded portion 3 is preferably 200 W/m·K or more, and more preferably 23 W/m·K or more. The base portion 2 is formed by etching or the like on a metal plate made of the above material. Concave portion 21. The shape of the concave portion 21 as viewed in plan is not particularly limited to -18-201044632, and may be applied regardless of the square shape or the hexagonal shape. However, in order to ensure uniform heat dissipation, it is preferable to have a symmetrical shape in all directions, and therefore it is preferably a circular shape. . Further, the cross-sectional shape of the concave portion 21 is, for example, a scorpion shape, and is not particularly limited. Further, as shown in Figs. 1A and 1B, one concave portion 21 may be provided for each wafer of the light-emitting diode A, but a plurality of them may be provided. Further, the depth of the concave portion is not particularly limited. For example, the penetration portion may be formed to penetrate the base portion in the thickness direction, and the base portion may be formed in a slightly cylindrical shape, but by forming the concave portion 21 which retains the thin bottom portion. It is preferable to make the process of forming the embedded portion 3 by the plating treatment simple. In this case, the position at which the bottom portion is left in the thickness direction of the base portion 2 may be, for example, any of the upper surface 2a side, the lower surface 2b side, or the vicinity of the center, but from the viewpoint of minimizing the thermal expansion stress, it is preferably The bottom portion is left on the upper side 2a of the bonding with the compound semiconductor layer 11. The embedding portion 3 is disposed so as to be surrounded by the base portion 2, and is formed so as to be embedded in the entire concave portion 2 of the base portion 2 in the examples shown in Fig. 1 and Fig. 1B. Further, the 'embedded portion 3 may be made of a metal having a thermal conductivity of up to 23 OW/m. K or more, for example, may be selected from silver (Ag: thermal conductivity = 420 W / m. K ) copper (Cu: thermal conductivity = 398 w/m·K) A material composed of at least one element of gold (Au: thermal conductivity = 320 W/m·κ) or aluminum (A1: thermal conductivity = 236 W/m. K). Further, the embedding portion 3 may be an alloy material composed of a plurality of elements selected from the above-described halogen, or a plating layer containing at least one element selected from the above elements. The ratio of the thickness of the embedded portion 3 of the heat dissipation substrate 1 to the thickness of the base portion 2 is preferably -19 - 201044632 of 70% or more. By forming the ratio of the thickness of the embedded portion 3 to the entire thickness of the base portion 2, it has excellent heat dissipation properties, and the light-emitting diode A having excellent workability when divided into unit units can be realized. Here, when the embedded portion 3 is formed by forming the penetrating portion so as to penetrate the base portion 2 in the thickness direction, the ratio of the thickness of the embedded portion 3 to the thickness of the base portion 2 is 100%. In the case where the embedding portion of the heat dissipating substrate is formed by the plating treatment method, it is preferable to retain the bottom portion of the base material portion, and the ratio of the thickness of the embedding portion 3 to the thickness of the base portion 2 is 99% or less. In the heat dissipation substrate 1, at least a part of the side surface region of the light-emitting diode A as a wafer unit is formed of the metal forming the base portion 2, and the inner region of the heat dissipation substrate 1 and the central portion of the lower surface 1b are formed to form the embedded portion 3. The above metal is composed. The metal material forming the base portion 2 is a hard metal. However, since it is a metal which is easy to be processed by the cutting process, it is disposed on the side surface of the wafer of the light-emitting diode A. Further, since the base portion 2 surrounds the embedded portion 3, the thermal expansion property of the entire light-emitting diode A is substantially determined by the physical properties of the metal material forming the base portion 2. Further, in terms of heat conduction characteristics, good characteristics can be obtained by forming a metal material provided in the buried portion 3 inside the heat dissipation substrate. Further, the thickness of the heat dissipation substrate 1 is preferably in the range of 30 to 300 μm, more preferably in the range of 50 to 150 μm. Further, in the present embodiment, it is preferable that the thickness of the base material portion 2 is maintained in the same range as the thickness of the entire heat dissipation substrate 1. By maintaining the thickness of the entire heat-dissipating substrate 1 and the thickness of the base material portion 2 in the above range, it is possible to secure the heat dissipation characteristics of the wafer and the heat dissipation characteristics of the embedded portion 3 from -20 to 201044632, and the manufacturing method described later. In the splitting process, components can be easily divided. When the thickness of the entire heat-dissipating substrate 1 and the thickness of the base portion 2 are less than 30/zm, the strength is insufficient. Further, when the thickness exceeds 300 μm, the splitting property in the dividing process is lowered, and the wafer is changed. Difficulties. Further, as shown in FIG. 1A, the embedded portion 3 embedded in the base portion 2 can have the exposed surface and the surface of the base portion 2 be flush with each other. Further, the heat-dissipating substrate 1 is formed into a square shape by a plane having a length of 500 Å/zm or more on each side, and a good shape can be obtained from the case where the compound semiconductor layer 11 is provided in a similar shape to form the light-emitting diode A. From the viewpoints of heat dissipation and luminescence characteristics, and ease of division processing in the manufacturing process, etc., it is preferable. The heat-dissipating substrate can be used with the size of the light-emitting diode, and a large-sized light-emitting diode having a length of 10 mm on each side can be used. Next, the compound semiconductor layer 11 is a compound semiconductor layered structure having a pn junction structure including the light-emitting layer 7, and is a pattern cross-sectional view as illustrated in FIG. 1A, which sequentially laminates the P-type semiconductor layer 6, the light-emitting layer 7, and η. The semiconductor layer 8 is formed. The compound semiconductor layer 11 described in the present embodiment will be described in detail in a production method to be described later, and is a layer previously formed on the epitaxial growth substrate 30 (see Figs. 2 to 3). The light-emitting diode A is bonded to the upper surface 2a of the heat dissipation substrate 1 (base material portion 2) via the bonding layer 4, and the P-type semiconductor layer 6 included in the compound semiconductor layer 11 formed in advance is bonded. The compound semiconductor layer 11 may also be composed of any conductive compound semiconductor of an n-shape or a p-type. However, in the present invention, particularly, it is suitable to use the light-emitting layer-21-201044632, and the light-emitting efficiency is excellent, and the substrate bonding technique has been established as a general formula. (AlxGai.x) Ylni.YP (a group III-V compound semiconductor in which 'X and Y systems respectively satisfy 0SXS1, and 〇<YS1 number). Further, the element structure of the present embodiment can be used for the compound semiconductor layer having the light-emitting layer of AlxGauxAs (here, X system satisfies the number of 0SXS1) in which red and infrared light are obtained. The compound semiconductor layer 11 is specifically the structure described below. The P-type semiconductor layer 6 has a p-type 0 characteristic of doping Mg or Zn or the like in a predetermined amount, for example, a P-type contact layer composed of GaP. As a raw material for doping Mg, for example, a conventional dicyclopentadienyl magnesium (bis-(C5H5)2Mg) or the like can be used. Further, in the present invention, in order to further improve the brightness, the above-described GaP is preferably used for the p-type semiconductor layer 6. However, for example, a group III-V compound semiconductor crystal such as AlGaAs or AlGalnP may be used without any limitation. Further, the thickness of the P-type semiconductor layer 6 is preferably in the range of 0.5 to 20/m, more preferably in the range of 1 to 10/zm. When the thickness of the p-type semiconductor layer 6 is in this range, it becomes a film having good crystallinity, and the light-emitting efficiency of the light-emitting layer 7 to be described later is improved, and the light-emitting characteristics of the light-emitting diode A are improved. The light-emitting layer 7 is provided on the p-type semiconductor layer 6, and is sequentially laminated from the side of the P-type semiconductor layer 6, for example, having a P-type characteristic of doping Mg or Zn, and the like (8: + 7 〇 & .. 〇..5111..5? and (eight1..5〇3..5)..5111..5? The film consists of a P-type cladding layer 7c; interactively with 10 pairs of layers by Doped (into 1. 2 2 & 0.8). 5111..5? The formation of the well layer and the composition of (human 1..7〇&.3)..5111..5? a plurality of well layers 7b formed by the barrier layer; and an n-type cladding layer-22-201044632 7a composed of (AluGao.Bh.sIno.sP) doped with Si or Te, etc. Thus, a conventional light-emitting layer 7 (multiple well layer 7b) having a structure of a plurality of well layers or the like is formed, and becomes a barrier of (AlxGauhlimPC here, X and Y are respectively satisfying the number of 0SXS1, and 〇<YS1) The structure of the barrier layer and the well layer can be appropriately determined in such a manner that a desired emission wavelength can be obtained. Further, barriers for forming the P-type cladding layer 7c, the n-type cladding layer 7a, and the multiple well layer 7b are formed. Layer composition, thickness and carrier concentration, etc. In addition, in the light-emitting diode of the present embodiment, a layer structure in which the polarities of the n-type and p-type are replaced may be formed in the light-emitting diode of the present embodiment. The light-emitting layer of the light-emitting diode of the present embodiment is provided. 7. The structure has a so-called ρη junction type double heterojunction structure composed of a P-type cladding layer 7c, a multiple well layer 7b, and an n-type cladding layer 7a. The light-emitting layer 7 is enclosed as a carrier for radiation recombination. Therefore, a conventional structure such as a double heterogeneous (DH: Double Hetero) structure or a multiple quantum well structure can be applied. The above multiple well layers 7b' can also be composed of any conductive compound semiconductor of an n-shape or a p-shape. The light-emitting layer 7 of the form is a structure including the multiple well layers 7b having the multiple well structure having the above-described structure. However, the light-emitting structure is not limited thereto. For example, in addition to the above-described multiple well structure, a single quantum well may be used ( SQW) structure, but in order to obtain excellent light emission, it is more preferably a multiple quantum well structure. Further, as a material of the light-emitting layer 7, not only one of the above examples, Gal n may be used. Other materials conventionally known, such as the N-series or the A1G a As-based, but the material of the substrate for lamination used in the manufacturing method described later is preferably selected from the substrate of the laminated layer, preferably selected from -23 to 201044632. The light-emitting layer 7 composed of the above materials may be formed, for example, on the surface of a single crystal substrate such as a lattice-matched III-V compound semiconductor such as Ga As, or may be added to the structure of the light-emitting layer. The functional layer of the prior art is provided, for example, by providing a contact layer, a current diffusion layer, a current blocking layer, a reflective layer, and the like. In the case where the light-emitting layer 7 is configured to have a multiple well structure as described above for the multiple well layer 7b, it is preferable to maintain the film thickness of the barrier layer in the range of 10 to 100 nm, and to maintain the film thickness of the well layer at 10 to 100 nm. The scope. Further, the overall film thickness of the multi-well heavy well layer 7b is preferably maintained in the range of 100 to 2000 nm. Further, the film thickness of the p-type cladding layer 7c is preferably maintained in the range of 200 to 2 OOOnm, and the film thickness of the n-type cladding layer 7a is preferably maintained in the range of 200 to 2000 nm. Further, as the entire thickness of the light-emitting layer 7, the film thickness is preferably maintained in the range of 500 to 1,500 nm. By maintaining the thickness of each of the light-emitting layer 7 and the respective layers constituting the light-emitting layer 7 in the above range, the light-emitting layer 7 having excellent crystallinity and excellent light-emitting efficiency can be obtained. The n-type semiconductor layer 8 is provided on the light-emitting layer 7 and has an n-type characteristic of doping Si, Te or Sn quantitatively, for example, an n-type contact layer composed of doped Si (AluGao. + .sInuP) As a raw material for doping Si, for example, dioxane (ShH6) or the like can be used. The thickness of the n-type semiconductor layer 8 is preferably maintained in the range of 100 to 8000 nm, more preferably in the range of 500 to 300 nm. When the thickness of the layer 8 is in this range, it becomes a film having good crystallinity, and the light-emitting efficiency of the light-emitting layer 7 is improved, and the light-emitting characteristics of the light-emitting diode are improved. The light-emitting diode of the present embodiment described above is as described above. A, by cooling in the heat-24-

201044632 基板1之上面2a上積層至少包含發光層7之化合 層11,散熱基板1由基材部2與被前述基材部2 設部3所構成,並且基材部2由熱膨脹係數比埋 之材料所構成,可兼顧散熱基板1之加工性與散 此,在製造製程中可防止在化合物半導體層11上 等之損傷,而可提供良率提高,並且可施加高電 高發光效率的發光二極體A。 本實施形態之發光二極體A藉由上述結構,即 正極之散熱基板1、與成爲負極之η型電極層9之 極間施加〇.5W/mm2以上之高密度電力時,亦可 基板1而有效獲得散熱作用。因此,獲得發光二 發光亮度大幅提高的效果。 [發光二極體之製造方法] 其次參照第2圖至第10圖,說明發光二極體 方法的一例。 本發明之發光二極體A的製造方法係具備:在 板(參照第2圖等之符號30)上形成至少包含發 化合物半導體層11,在前述化合物半導體層11戶 型半導體層(第2半導體層)6上形成P型歐姆i 電極)5後,積層接合層4以覆蓋該p型歐姆電極 積層體40之製程;在基材部2之至少一部分,藉 形成凹部(參照第1圖等之符號21)或貫穿部, 或貫穿部之內部形成埋設部3而藉以形成散熱 板:參照第4B圖等之符號1)後,接合積層體 層4與散熱基板1之上面2a側(一面側),而_ 物半導體 包圍之埋 設部3小 熱性。藉 產生裂紋 流且具有 使在成爲 間的各電 藉由散熱 極體A之 A之製造 積層用基 光層7之 〒具備之P I極(第2 5而形成 由蝕刻法 在該凹部 基板(基 40之接合 :以接合積 -25- 201044632 層體40與散熱基板1的製程;從化合物半導體層11剝離 積層用基板30,使前述化合物半導體層11所具備之η型半 導體層(第1半導體層)8的光取出面11a露出後,在前述 光取出面11a上形成η型電極層(第1電極)9之製程;及 將化合物半導體層1 1及接合層4分割爲複數個後,沿著形 成於前述複數個化合物半導體層11各個之間的分斷溝 lib,在散熱基板1中之基材部2的位置切斷,而藉以分割 成元件單位之製程;基材部2由熱膨脹係數比埋設部3小 之材料所構成的方法。 此外,本實施形態中說明之例的發光二極體A之製造方 法,係具備:半導體層形成製程,係在積層用基板30上至 少依序積層η型半導體層8、發光層7及p型半導體層6 而形成化合物半導體層11;積層體形成製程,係在化合物 半導體層11之Ρ型半導體層6上形成ρ型歐姆電極5後, 積層接合層4以覆蓋前述ρ型歐姆電極5而形成積層體 40 ;基板形成製程,係在基材部2之至少一部分藉由蝕刻 法形成凹部21後,在凹部21之內部藉由鍍覆法形成埋設 部3,而藉以形成散熱基板1;接合製程,係藉由接合積層 體40之接合層4與散熱基板1之上面2a側,而接合化合 物半導體層11與散熱基板1;除去製程,係從化合物半導 體層11剝離積層用基板30,而使η型半導體層8之光取出 面11a露出;電極形成製程,係在化合物半導體層11所具 備之η型半導體層8上形成η型電極層9;及分割製程,係 將化合物半導體層1 1及接合層4分割爲複數個後,沿著形 成於複數個化合物半導體層11相互之間的分斷溝lib,在 -26- 201044632 散熱基板1中之基材部2的位置切斷;基材部2係由熱膨 脹係數比埋設部3小之材料所構成的方法。 此外,本實施形態說明之例,係在前述電極形成製程與 前述分割製程之間,設有將η型半導體層8之光取出面lla 加以粗面化的粗面化製程。 以下,就本實施形態之發光二極體的製造方法之一例’ 參照圖式說明各製程。 「半導體層形成製程」 半導體層形成製程如第2圖所示,係在半導體結晶可磊 晶生長之積層用基板30上依序積層η型半導體層8、發光 層7及ρ型半導體層6,而形成化合物半導體層11。 具體而言,首先準備屬於摻雜Si之η形特性,由具有與 (100)面傾斜15°之面的GaAs單結晶所構成的積層用基板 30。而後如第2圖所示,在積層用基板30上依序積層η型 半導體層8、發光層7及ρ型半導體層6,而形成化合物半 導體層11。 在此,作爲使半導體結晶生長用之積層用基板30的材 料,除了上述之Ga As單結晶之外,例如還可適當選擇藍寶 石(α — AhCh單結晶)、碳化矽(SiC)、鎵磷(GaP)及GaN等, 可使III 一 V族半導體結晶在表面磊晶生長的基板材料。此 外,積層用基板30之大小通常使用直徑爲2吋或3吋程度 者,並在其上形成複數個化合物半導體層,不過不限定於 此,例如亦可使用直徑爲4 ~6吋之圓形或矩形基板等更大 型的基板。 在本實施形態,作爲半導體層形成製程,係說明首先在 -27- 201044632 積層用基板30上形成由摻雜Si之η形特性的GaAs所構成 之省略圖示的緩衝層,在其上依序積層:η型半導體層8, 其由摻雜Si之(AluGao. + .sIno.sP所構成;發光層7,其將 由摻雜Si之具有η形特性的(AluGao. + .sIn^P所構成之η 型包覆層 7a、交互地以 10 對積層由未摻雜之 (八1。.2〇&。.8)。.5111。.5?所構成之井層與由(八1().7〇玨。.3)。.5111。.5?所 構成之障壁層而形成的多重井層7b、及具有摻雜Mg之p 形特性而由(Al〇.7Ga〇.3)Q.5In(».5P所構成之第二包覆層及由 (八1。.5〇3。.5)。.5111。.5?之薄膜所構成的?型包覆層7(;積層而形 成;及P型半導體層6,其由摻雜Mg而具有p型特性之 GaP所構成之例(亦參照第1A圖)。 構成化合物半導體層11之η型半導體層8'發光層7及 Ρ型半導體層6的生長方法並無特別限定,可適用濺鍍法、 MOCVD (有機金屬化學氣相生長法)、HVPE (氫化物氣相 生長法)、ΜΒΕ (分子線磊晶生長法)或是LPE (液相磊晶 法)等,習知使GaN系半導體生長的全部方法。作爲較佳 之生長方法,從膜厚控制性及量產性之觀點而言可舉出 MOCVD 法。 本實施形態在形成由上述組成所構成之緩衝層、η型半 導體層8、發光層7及ρ型半導體層6之各層時,可藉由原 料使用三甲基鋁((CH3;hAl)、三甲基鎵((CH〇3Ga)及三甲基 銦((CH3)3In)等III族構成元素的減壓有機金屬化學氣相堆 積法(MOCVD法),而在積層用基板30上形成各層》 作爲形成P型包覆層7c及ρ型半導體層6時摻雜的Mg 原料,如上述可使用雙環戊二烯合鎂(bis— (C5H5)2Mg)等。 -28- 201044632 此外,形成η型半導體層8及η型包覆層7a時摻雜的Si 原料可使用二矽烷(ShH6)等。 此外,作爲V族構成元素之原料可使用膦(PH3)或胂 (AsH〇 等。 作爲形成化合物半導體層1 1時之生長溫度,例如由GaP 所構成之P型半導體層6可爲70〇~7 8 0°C程度,並較佳爲 75 0°C程度的溫度。此外其他層,即’包含η型半導體層8、 發光層7以及緩衝層之各層的生長溫度亦可爲700〜7 80°C 程度,並較佳爲7 3 0 °C程度。 在此,由GaAs所構成之緩衝層,可將載體濃度形成與 單結晶基板相同程度之約〇.lxl〇18cnT3~5xl〇i8cnT3,膜厚 形成程度。 此外,由(八1。.5〇&〇.5)。.5111。.5?所構成之11型半導體層8, 可將載體濃度形成約0.1xl018cm_3〜5xl018cm_3,膜厚形成 1 ~8 /z m 程度。 此外,構成發光層7之η型包覆層7a,可將載體濃度形 成約 lxl017cm_3 〜30xl0l7cm-3,膜厚形成 0.1~2/zm 程度。 多重井層7b係未摻雜,膜厚可形成0.2 ~2 μ m程度。p型包 覆層7c可將載體濃度形成約lxl〇l7Cm_ 3〜20xl0l7cnT 3,膜 厚形成0.1〜3从m程度。 此外,P型半導體層6可將載體濃度形成約0.5xl018cm_ 3~5xl018cm_3’膜厚形成0.5〜20μιη程度。該p型半導體層 6之膜厚薄時’因爲電流擴散變得不足,無法向發光層7 均勻地供給電流’而有導致發光效率降低之虞。此外,在 作成不必要的厚膜情況下,有成本變高,且層之生長在技 -29- 201044632 術上亦變得困難的情況。此外,p型半導體層6之載體濃 度低時電流擴散變得不足’過筒時有導致結晶品質降低之 虞。 「積層體形成製程」 積層體形成製程如第3A圖及第3B圖所示,係在化合物 半導體層11之各個p型半導體層6上形成p型歐姆電極5 後’積層接合層4以覆蓋前述p型歐姆電極5,而形成積層 體40。 具體而言如第3A圖所不,首先在p型半導體層6上, 藉由光微影技術依序積層由Au Be合金膜及Au膜所構成的 積層膜,並藉由圖案化而形成p型歐姆電極5。此時,p型 歐姆電極5例如形成圓形狀,並從電流擴散之觀點,較佳 爲在P型半導體層6上以既定間隔形成複數個。此外,預 先在P型半導體層6上實施鏡面加工,從使p型半導體層6 與P型歐姆電極5及接合層4之間獲得良好之接觸的觀點 來看是較佳的。 其次如第3B圖所示,進一步在化合物半導體層11之各 個上形成接合層4。 具體而言,首先形成由ITO等所構成之透光性薄膜層 4a,以覆蓋形成於化合物半導體層11之p型半導體層6上 的P型歐姆電極5。而後,在其上依序積層由Ag等所構成 之反射層4b、由Mo等所構成之障壁層4c、Au層4d及由 AuSn材料等所構成之金屬接合層4e之各層而形成接合層 4。作爲構成該接合層4之各層的形成方法,可無任何限制 地採用先前習知之方法。 -30- 201044632 _ 藉由上述程序,而在形成於積層用基板30上之化合物 半導體層11的各個上,積層P型歐姆電極5及接合層4而 形成積層體40。 「基板形成製程」 基板形成製程如第4A圖及第4B圖所示,係在基材部2 之至少一部分藉由蝕刻法形成凹部21後,在凹部21之內 部形成埋設部3,而藉以形成散熱基板1。 具體而言,首先對金屬Mo塊實施軋製處理,藉由壓力 0 機冲裁所獲得之軋製板,而獲得平板狀之基材部2。此時 作爲金屬Mo之軋製處理方法可無任何限制地使用先前習 知之方法。 其次如第4A圖所示,在基材部2之下面2b形成凹部 21。在此’第1A圖及第1B圖所示之例的發光二極體a係 以橫剖面圓形狀而形成凹部2 1。此時,作爲基材部2之加 工方法,例如除了蝕刻法及機械性加工法之外,可適用高 輸出雷射之開孔加工法等先前習知的技術,不過從適合量 Q 產及低成本等觀點而言,宜採用蝕刻法。 其次如第4B圖所示’藉由在形成於基材部2之下面2b 側的凹部21內部埋入Cu材料,而形成埋設部3。 具體而言’例如使用鍍覆法或印刷法等,在凹部21內 埋入Cu材料而形成埋設部3。此時,作爲埋設部3之形成 方法並無特別限定,不過從量產性之觀點而言宜採用鍍覆 法’特別是從處理速度快且生產性提高之觀點而言,更佳 爲採用電解鑛覆法。 此外’亦可採用在基材部2之凹部21中埋入Cu材料而 -31- 201044632 形成埋設部3後’至下面2b照樣形成鍍覆的方法。或是亦 可以更穩定之其他金屬材料,例如Au、Ag、Ni、pt或Cu 等覆蓋基材部2之下面2b及埋設部3的表面。另外,從爲 了在後述之接合製程中獲得良好之接合性的觀點來看,較 佳爲依埋設部3之表面狀態而將該表面實施鏡面加工。此 外’除了 Cu材料之外,藉由賦予晶粒接合用之共晶金屬, 亦可使製程簡便。 此外’本實施形態之基板形成製程中,係說明基材部2 〇 使用Mo材料’而使用Cu材料作爲埋設部3之例,不過並 不限定於此。例如作爲基材部2亦可如上述地採用具有與 Mo材料近似熱膨脹係數之特性的w、或是Mo與W的合金 材料。此外同樣地’作爲埋設部3可由包含選自Au、Ag、 Cu或A1之至少任何1種以上元素的材料而形成,並可適 當選擇採用。 另外,本實施形態在後述之接合製程之前的基板形成製 程中,係說明在基材部2中形成凹部21而設置埋設部3之 Q 例’不過並不限定於此。例如亦可採用在接合製程中接合 積層體40與基材部2之上面2a後,在下面2b形成凹部21 而設置埋設部3的方法。在如此情況下,例如可採用首先 在積層製程中接合積層體40之接合層4與基材部2的上面 2a後,進行後述之除去製程及電極形成製程等,並在分割 製程中,於進行元件分割之前,在基材部2之下面2b使用 蝕刻法形成凹部21。而後,在凹部21之內部埋入Cu材料, 進行鍍覆處理以設置埋設部3,而藉以形成散熱基板1的 方法。 -32- 201044632 此外,在基材部2形成凹部21而設置埋設部3之製程 中’如上述,不論在接合製程之前或之後進行的情況下, 均需要一邊進行位置調整一邊形成,以使埋設部3之位置 與化合物半導體層11之位置對應。 「接合製程」 接合製程如第5圖所示,係藉由接合上述積層體40之 '接合層4與散熱基板1—面側之上面2a,而接合化合物半 導體層11與散熱基板1。 具體而言如第5圖所示,例如藉由AuSn共晶接合而接 合形成積層體20之接合層4的金屬接合層4e、與散熱基板 1之上面2a»此時,基於上面2a之表面穩定化與提高接合 性之觀點,較佳爲在上面2a上預先以濺鍍法、蒸鍍法或鍍 覆法等形成Pt或Ni等。 進行如上述之AuSn共晶接合時,可採用首先將基板(積 層體40及散熱基板1)導入基板接合裝置內,進行真空排 氣使裝置內壓力成爲3xl(T 5Pa以下。而後藉由將基板溫度 加熱至400°C程度,施加100g/ cm2程度之負荷來進行共晶 接合的方法。藉此,接合層4與散熱基板1之間形成歐姆 接觸,並且一體地形成積層體40(化合物半導體層11)與 散熱基板1。 另外,本實施形態係說明藉由上述方法共晶接合接合層 4與散熱基板1,而接合化合物半導體層11與散熱基板1 之例,不過本發明並非限定於此。例如化合物半導體層1 1 與散熱基板1之接合,亦可無任何限制地採用加熱壓著法 或使用接著劑等習知的方法。 -33- 201044632 「除去製程」 除去製程如第6A圖及第6B圖所示,係從化合物半導體 層11剝離積層用基板30及省略圖示之緩衝層,而使η型 半導體層8之光取出面11a露出。 作爲除去省略圖式之緩衝層及積層用基板30的方法, 可無任何限制地使用機械性硏磨法、使用氨系蝕刻劑之蝕 刻法、或是雷射浮離法等習知的技術,不過從生產性之觀 點而言,較佳爲採用蝕刻法。 具體而言如第6B圖所示,藉由使用氨或過氧化氫系之 蝕刻劑,除去由GaAs單結晶所構成的積層用基板30及緩 衝層,而露出η型半導體層8與緩衝層之界面,即露出光 取出面11a。 「電極形成製程」 電極形成製程如第7圖所示,係在η型半導體層8之光 取出面11a上,藉由真空蒸鍍法堆積厚度爲之 AuGe/Ni合金膜及厚度爲之Au膜後,利用一般之 光微影法實施圖案化,而形成η型電極層9。此外,η型電 極層9不限定於上述之層構造,亦可使用其他材料而形 成,此外,例如亦可使用濺鍍法或蒸鑛法而形成。 「粗面化製程j 粗面化製程係將η型半導體層8之光取出面iia加以粗 面化。作爲該光取出面11 a之粗面化的方法,可無任何限 制地使用在該領域中先前以來採用的方法。 「分割製程」 分割製程如第8圖至第10圖所示,係蝕刻除去化合物 -34- 201044632 半導體層11之至少一部分而分割成複數個之後,沿著散熱 基板1之表面露出的分斷溝lib ’以切割据刀(dicing saw) 等在散熱基板1之基材部2的位置切斷,分割成元件單位 的晶片作爲發光二極體A。而後,於分割後洗淨該晶片(元 件),以除去切削時產生的附著物。 此外’在形成上述之散熱基板1的基板形成製程中,除 去形成於基材部2之下面2b以及埋設部3表面的Cu鍍覆 層。 其次,如第9圖所示,沿著形成於複數個化合物半導體 層11相互之間的分斷溝lib,例如使用切割鋸刀而在散熱 基板1之基材部2的位置切斷。藉由進行此種分割製程, 獲得如第10圖(亦參照第1A圖及第1B圖)所示之一邊長 度爲5 00 以上的槪略四角形狀(第1B圖所示之例爲槪 略正方形)之複數個發光二極體A。 在此,本發明之發光二極體A的製造方法,基材部2係 由熱膨脹係數比埋設部3小之材料所構成。如此,在如上 述之分割製程中,由於切斷散熱基板1之位置成爲加工性 優異之基材部2的位置,因此不致在化合物半導體層11上 產生應力,而可輕易地進行切斷處理。藉此,由於化合物 半導體層11上不致產生損傷等,因此可以高良率製造發光 效率高之發光二極體A。 如以上之說明,由於本實施形態之發光二極體A的製造 方法具備:接合製程,係接合在積層用基板30上積層化合 物半導體層11及接合層4而構成之積層體40,與由基材部 2及設於形成在前述基材部2之凹部21 (或貫穿部)內部 -35- 201044632 的埋設部3所構成之散熱基板1,而藉以接合化合物半導 體層11與散熱基板1;除去製程,係從化合物半導體層11 剝離積層用基板30,而使η型半導體層8之光取出面lla 露出;及分割製程,係沿著形成於複數個化合物半導體層 11相互之間的分斷溝lib,在散熱基板1中之基材部2的 位置切斷;基材部2由熱膨脹係數比埋設部3小之材料所 構成,因此可製造防止在化合物半導體層11上產生裂紋等 之損傷,良率提高,並且散熱基板1之散熱性優異的發光 二極體A。藉此,可以高製造效率製造可施加高電流,且 發光效率優異的發光二極體A。 [發光二極體燈] 使用本發明之發光二極體,可藉由該業者熟知的手段構 成燈。作爲此種燈,可用於一般用途之砲彈型、攜帶式機 器用途之側視型、用於顯示器之頂視型等任何的用途。 例如,如第1 1圖所示之例,將上下電極型之發光二極 體A組裝成頂視型情況下,可藉由已設置在固定用基板85 表面之η電極端子84或p電極端子83的一方,圖示之例 中係將發光二極體Α之散熱基板1側接著在Ρ電極端子 83,此外,以導線86將發光二極體A之η型電極層9接合 於η電極端子84。而後,藉由以由透明樹脂所構成之模塑 樹脂81模塑發光二極體Α之周邊’能製作如第11圖所示 之頂視型發光二極體燈(燈)80。 第1 1圖所示之發光二極體燈8 0 (亦參照第1 A圖及第 1B圖),藉由上述結構,施加於P電極端子83與η電極端 子84之間的電壓,經由負極側之η型電極層9與正極側之 -36-201044632 The composite layer 11 including at least the light-emitting layer 7 is laminated on the upper surface 2a of the substrate 1. The heat dissipation substrate 1 is composed of the base portion 2 and the base portion 2, and the base portion 2 is buried by the thermal expansion coefficient. The material can be configured to take care of the processability and dispersion of the heat-dissipating substrate 1, and can prevent damage on the compound semiconductor layer 11 during the manufacturing process, and can provide a light-emitting light with high yield and high luminous efficiency. Polar body A. In the light-emitting diode A of the present embodiment, when the heat-dissipating substrate 1 of the positive electrode and the electrode of the n-type electrode layer 9 serving as the negative electrode are applied with high-density electric power of 〇5 W/mm 2 or more, the substrate 1 may be used. And effectively obtain heat dissipation. Therefore, the effect of greatly improving the luminance of the illuminating light is obtained. [Manufacturing Method of Light Emitting Diode] Next, an example of the method of the light emitting diode will be described with reference to Figs. 2 to 10 . The method for producing the light-emitting diode A of the present invention includes forming a semiconductor compound layer 11 including at least a hair compound semiconductor layer 11 on a plate (see FIG. 2 and the like), and a second semiconductor layer in the compound semiconductor layer 11 After forming the P-type ohmic i-electrode 5 on the surface 6 , the layered bonding layer 4 covers the p-type ohmic electrode layered body 40; and at least a part of the substrate portion 2 is formed with a concave portion (see the symbol of FIG. 1 and the like). 21) or the penetration portion, or the inside of the penetration portion, the buried portion 3 is formed to form the heat dissipation plate: after referring to the symbol 1) of FIG. 4B and the like, the laminated body layer 4 and the upper surface 2a side (one surface side) of the heat dissipation substrate 1 are bonded, and The embedded portion 3 surrounded by the semiconductor is small in heat. By forming a crack flow and having a PI electrode provided in the base layer 7 for manufacturing the laminated light-emitting layer 7 by the A of the heat-dissipating body A (the second step is formed by etching in the concave substrate) Bonding of 40: a process of bonding the layer -25-201044632 layer 40 and the heat dissipation substrate 1; peeling the layered substrate 30 from the compound semiconductor layer 11 to form the n-type semiconductor layer (first semiconductor layer) of the compound semiconductor layer 11 After the light extraction surface 11a of 8 is exposed, a process of forming an n-type electrode layer (first electrode) 9 on the light extraction surface 11a; and dividing the compound semiconductor layer 1 1 and the bonding layer 4 into plural numbers, The breaking groove lib formed between each of the plurality of compound semiconductor layers 11 is cut at a position of the base portion 2 in the heat dissipation substrate 1 to be divided into component units; the base portion 2 is ratio of thermal expansion coefficient In the method of manufacturing the light-emitting diode A of the embodiment described in the present embodiment, the semiconductor layer forming process includes at least a layer η on the layered substrate 30. type The conductor layer 8, the light-emitting layer 7, and the p-type semiconductor layer 6 are formed to form the compound semiconductor layer 11; the layer formation process is performed after the p-type ohmic electrode 5 is formed on the germanium-type semiconductor layer 6 of the compound semiconductor layer 11, and the build-up layer 4 is laminated. The layered body 40 is formed by covering the p-type ohmic electrode 5; the substrate forming process is such that the recessed portion 21 is formed by etching at least a part of the base portion 2, and the embedded portion 3 is formed by the plating method inside the recessed portion 21 The bonding process is performed by bonding the bonding layer 4 of the laminated body 40 and the upper surface 2a side of the heat dissipation substrate 1 to bond the compound semiconductor layer 11 and the heat dissipation substrate 1; the removal process is performed from the compound semiconductor layer. 11 peeling the laminated substrate 30 to expose the light extraction surface 11a of the n-type semiconductor layer 8; and forming an n-type electrode layer 9 on the n-type semiconductor layer 8 provided in the compound semiconductor layer 11; and a dividing process After dividing the compound semiconductor layer 11 and the bonding layer 4 into a plurality of layers, the heat-distributing substrate 1 is formed in the heat-dissipating substrate 1 along the dividing trench lib formed between the plurality of compound semiconductor layers 11 The position of the base material portion 2 is cut, and the base material portion 2 is formed of a material having a thermal expansion coefficient smaller than that of the embedded portion 3. Further, in the embodiment, the electrode forming process is between the electrode forming process and the dividing process. A roughening process for roughening the light extraction surface 11a of the n-type semiconductor layer 8 is provided. Hereinafter, each process of the method of manufacturing the light-emitting diode of the present embodiment will be described with reference to the drawings. As shown in FIG. 2, the semiconductor layer forming process is performed by sequentially laminating the n-type semiconductor layer 8, the light-emitting layer 7, and the p-type semiconductor layer 6 on the laminated substrate 30 on which the semiconductor crystal can be epitaxially grown. Compound semiconductor layer 11. Specifically, first, a layered substrate 30 composed of a GaAs single crystal having a doped Si and having a GaAs single crystal having a surface inclined by 15° from the (100) plane is prepared. Then, as shown in Fig. 2, the n-type semiconductor layer 8, the light-emitting layer 7, and the p-type semiconductor layer 6 are sequentially laminated on the build-up substrate 30 to form the compound semiconductor layer 11. Here, as a material of the layered substrate 30 for crystal growth of a semiconductor, in addition to the above-described Ga As single crystal, for example, sapphire (α - AhCh single crystal), tantalum carbide (SiC), gallium phosphorus (for example) can be appropriately selected. GaP), GaN, etc., a substrate material capable of crystallizing a group III-V semiconductor on the surface epitaxial growth. Further, the size of the laminated substrate 30 is usually 2 to 3 or less in diameter, and a plurality of compound semiconductor layers are formed thereon. However, the present invention is not limited thereto. For example, a circular shape having a diameter of 4 to 6 Å may be used. Or a larger substrate such as a rectangular substrate. In the present embodiment, as a semiconductor layer forming process, a buffer layer (not shown) made of GaAs doped with an n-type characteristic of Si is formed on the laminated substrate 30 of -27-201044632, and is sequentially arranged thereon. Lamination: an n-type semiconductor layer 8, which is composed of doped Si (AluGao. + .sIno.sP); an illuminating layer 7, which will be composed of doped Si having an n-type characteristic (AluGao. + .sIn^P) The n-type cladding layer 7a is alternately composed of 10 pairs of layers which are undoped (eight1..2〇&.8).5111..5? ).7).3).5111..5? The multiple well layers 7b formed by the barrier layer and the p-shaped characteristics of doped Mg are obtained by (Al〇.7Ga〇.3)Q a second cladding layer composed of .5In(».5P and a cladding layer 7 composed of a film of (8.1.5〇3..5)..5111..5? And a P-type semiconductor layer 6 which is composed of GaP doped with Mg and having p-type characteristics (see also FIG. 1A). The n-type semiconductor layer 8' luminescent layer 7 and 构成 constituting the compound semiconductor layer 11 The method of growing the semiconductor layer 6 is not particularly limited, and By sputtering, MOCVD (organic metal chemical vapor deposition), HVPE (hydride vapor phase growth), ΜΒΕ (molecular line epitaxial growth) or LPE (liquid phase epitaxy), etc. In the preferred growth method, the MOCVD method is used from the viewpoint of film thickness controllability and mass productivity. In the present embodiment, a buffer layer composed of the above composition and an n-type semiconductor are formed. In the layers of the layer 8, the light-emitting layer 7, and the p-type semiconductor layer 6, trimethylaluminum ((CH3; hAl), trimethylgallium ((CH〇3Ga), and trimethylindium ((CH3)) can be used as a raw material. 3In), etc., a reduced-pressure organometallic chemical vapor deposition method (MOCVD method) of a group III constituent element, and each layer is formed on the laminated substrate 30" as a doping when forming the p-type cladding layer 7c and the p-type semiconductor layer 6 For the Mg raw material, as described above, dicyclopentadienylmagnesium (bis-(C5H5)2Mg) or the like can be used. -28- 201044632 Further, the Si raw material doped when the n-type semiconductor layer 8 and the n-type cladding layer 7a are formed can be used. Use dioxane (ShH6), etc. Further, as a raw material of the group V constituent element, phosphine (PH3) can be used. Or 胂 (AsH〇, etc.) As the growth temperature at the time of forming the compound semiconductor layer 11, the P-type semiconductor layer 6 composed of, for example, GaP may be in the range of 70 〇 to 780 ° C, and preferably 75 ° ° C. Further, the other layers, i.e., the growth temperature of each of the layers including the n-type semiconductor layer 8, the light-emitting layer 7, and the buffer layer may be about 700 to 780 ° C, and preferably about 70 ° C. Here, the buffer layer composed of GaAs can form a carrier concentration of about l.lxl〇18cnT3~5xl〇i8cnT3 to the same extent as the single crystal substrate, and the film thickness is formed. Also, by (eight 1. 5 〇 & 〇. 5). .5111. The 11-type semiconductor layer 8 composed of .5? can form a carrier concentration of about 0.1 x 1018 cm_3 to 5 x 1018 cm_3, and the film thickness is formed to a degree of 1 to 8 /z m. Further, the n-type cladding layer 7a constituting the light-emitting layer 7 can have a carrier concentration of about lxl017cm_3 to 30xl17cm-3, and a film thickness of about 0.1 to 2/zm. The multiple well layers 7b are undoped and the film thickness can be formed to a degree of 0.2 to 2 μm. The p-type cladding layer 7c can form a carrier concentration of about lxl 〇l7Cm_ 3~20xl7cnT 3 and a film thickness of 0.1 to 3 degrees from m. Further, the P-type semiconductor layer 6 can form a carrier concentration of about 0.5 x 1018 cm -3 to 5 x 1018 cm_3' to a thickness of 0.5 to 20 μm. When the thickness of the p-type semiconductor layer 6 is small, the current diffusion is insufficient, and the current cannot be uniformly supplied to the light-emitting layer 7, and the light-emitting efficiency is lowered. In addition, in the case of forming an unnecessary thick film, there is a case where the cost becomes high, and the growth of the layer becomes difficult in the technique -29-201044632. Further, when the carrier concentration of the p-type semiconductor layer 6 is low, current diffusion becomes insufficient. When the cell is over-tube, there is a problem that the crystal quality is lowered. "Laminar forming process" The laminated body forming process is as shown in FIGS. 3A and 3B, after the p-type ohmic electrode 5 is formed on each p-type semiconductor layer 6 of the compound semiconductor layer 11, and the build-up bonding layer 4 is covered to cover the foregoing. The p-type ohmic electrode 5 forms a layered body 40. Specifically, as shown in FIG. 3A, first, a laminated film composed of an Au Be alloy film and an Au film is sequentially laminated on the p-type semiconductor layer 6 by photolithography, and patterned by p-forming. Type ohmic electrode 5. At this time, the p-type ohmic electrode 5 is formed in a circular shape, for example, and is preferably formed on the P-type semiconductor layer 6 at a predetermined interval from the viewpoint of current diffusion. Further, mirror processing is performed on the P-type semiconductor layer 6 in advance, and it is preferable from the viewpoint of obtaining good contact between the p-type semiconductor layer 6 and the P-type ohmic electrode 5 and the bonding layer 4. Next, as shown in Fig. 3B, the bonding layer 4 is further formed on each of the compound semiconductor layers 11. Specifically, first, a light-transmitting thin film layer 4a made of ITO or the like is formed to cover the P-type ohmic electrode 5 formed on the p-type semiconductor layer 6 of the compound semiconductor layer 11. Then, a bonding layer 4b made of Ag or the like, a barrier layer 4c made of Mo or the like, an Au layer 4d, and a metal bonding layer 4e made of an AuSn material or the like are sequentially laminated thereon to form a bonding layer 4. . As a method of forming the respective layers constituting the bonding layer 4, the previously known method can be employed without any limitation. -30-201044632 _ The P-type ohmic electrode 5 and the bonding layer 4 are laminated on each of the compound semiconductor layers 11 formed on the build-up substrate 30 by the above-described procedure to form the laminated body 40. "Substrate forming process" The substrate forming process is as shown in FIGS. 4A and 4B. After at least a part of the base portion 2 is formed into a recess 21 by etching, the embedded portion 3 is formed inside the recess 21, thereby forming a substrate. Heats the substrate 1. Specifically, first, the metal Mo block is subjected to a rolling treatment, and the obtained rolled plate is punched by a pressure machine to obtain a flat substrate portion 2. At this time, as a rolling treatment method of the metal Mo, the previously known method can be used without any limitation. Next, as shown in Fig. 4A, the concave portion 21 is formed on the lower surface 2b of the base material portion 2. In the case of the light-emitting diodes a shown in Figs. 1A and 1B, the concave portion 21 is formed in a circular cross section. In this case, as a method of processing the base portion 2, for example, in addition to an etching method and a mechanical processing method, a conventional technique such as a hole processing method for high-output laser can be applied, but a suitable amount of Q is produced and low. From the viewpoint of cost and the like, an etching method is preferably employed. Next, as shown in Fig. 4B, the embedded portion 3 is formed by embedding a Cu material inside the concave portion 21 formed on the lower surface 2b side of the base portion 2. Specifically, the embedded portion 3 is formed by embedding a Cu material in the concave portion 21 by, for example, a plating method or a printing method. In this case, the method of forming the embedded portion 3 is not particularly limited. However, from the viewpoint of mass productivity, the plating method is preferably employed. In particular, from the viewpoint of high processing speed and improved productivity, it is more preferable to use electrolysis. Mining method. Further, a method of forming a plating material by embedding a Cu material in the concave portion 21 of the base material portion 2 and forming the embedded portion 3 from -31 to 201044632 to form a plating portion to the lower surface 2b may be employed. Alternatively, other metal materials which are more stable, such as Au, Ag, Ni, pt or Cu, cover the lower surface 2b of the substrate portion 2 and the surface of the embedded portion 3. Further, from the viewpoint of obtaining good bonding properties in a bonding process to be described later, it is preferable to subject the surface to mirror processing in accordance with the surface state of the embedded portion 3. Further, in addition to the Cu material, the process can be simplified by imparting a eutectic metal for die bonding. In the substrate forming process of the present embodiment, the substrate portion 2 〇 uses the Mo material ′ and the Cu material is used as the embedded portion 3, but the invention is not limited thereto. For example, as the base material portion 2, w which has a characteristic of a thermal expansion coefficient similar to that of the Mo material or an alloy material of Mo and W may be used as described above. Further, the embedding portion 3 may be formed of a material containing at least one or more elements selected from the group consisting of Au, Ag, Cu, or A1, and may be appropriately selected and used. In the substrate forming process before the bonding process to be described later, the Q example in which the recessed portion 21 is formed in the base portion 2 and the embedded portion 3 is provided will be described, but the present invention is not limited thereto. For example, a method of forming the embedded portion 3 by forming the concave portion 21 on the lower surface 2b after joining the laminated body 40 and the upper surface 2a of the base portion 2 in the joining process may be employed. In this case, for example, after the bonding layer 4 of the laminated body 40 and the upper surface 2a of the base material portion 2 are joined in the lamination process, the removal process and the electrode formation process described later are performed, and the separation process is performed. Before the element is divided, the concave portion 21 is formed on the lower surface 2b of the base portion 2 by an etching method. Then, a Cu material is buried inside the recess 21, and a plating process is performed to provide the embedding portion 3, thereby forming a method of disposing the heat dissipating substrate 1. -32- 201044632 Further, in the process of forming the recessed portion 21 in the base portion 2 and providing the embedded portion 3, as described above, it is necessary to perform position adjustment while being carried out before or after the joining process to embed The position of the portion 3 corresponds to the position of the compound semiconductor layer 11. In the bonding process, as shown in Fig. 5, the compound semiconductor layer 11 and the heat dissipation substrate 1 are bonded by bonding the bonding layer 4 of the laminated body 40 to the upper surface 2a of the heat dissipation substrate 1 on the surface side. Specifically, as shown in FIG. 5, for example, the metal bonding layer 4e of the bonding layer 4 of the laminated body 20 and the upper surface 2a of the heat dissipation substrate 1 are bonded by AuSn eutectic bonding, and the surface is stabilized based on the upper surface 2a. From the viewpoint of improving the bonding property, it is preferable to form Pt or Ni or the like in advance on the upper surface 2a by a sputtering method, a vapor deposition method, a plating method, or the like. When the AuSn eutectic bonding is performed as described above, the substrate (the laminate 40 and the heat dissipation substrate 1) may be first introduced into the substrate bonding apparatus, and evacuated to a pressure of 3×1 (T 5 Pa or less). The temperature is heated to about 400 ° C, and a load of about 100 g/cm 2 is applied to perform eutectic bonding. Thereby, an ohmic contact is formed between the bonding layer 4 and the heat dissipation substrate 1 , and the laminated body 40 is integrally formed (the compound semiconductor layer) 11) and the heat dissipation substrate 1. In the present embodiment, the example in which the compound semiconductor layer 11 and the heat dissipation substrate 1 are bonded by the eutectic bonding of the bonding layer 4 and the heat dissipation substrate 1 is described. However, the present invention is not limited thereto. For example, the bonding of the compound semiconductor layer 1 1 to the heat dissipation substrate 1 may be carried out by any conventional method such as a heating press method or an adhesive without any limitation. -33 - 201044632 "Removing the process" The process is removed as shown in Fig. 6A and As shown in FIG. 6B, the laminated substrate 30 and the buffer layer (not shown) are peeled off from the compound semiconductor layer 11, and the light extraction surface 11a of the n-type semiconductor layer 8 is exposed. The method of omitting the buffer layer of the pattern and the substrate 30 for lamination may be performed by any conventional technique such as a mechanical honing method, an etching method using an ammonia etchant, or a laser scatter method without any limitation. From the viewpoint of productivity, it is preferable to use an etching method. Specifically, as shown in FIG. 6B, the layered substrate 30 composed of a single crystal of GaAs is removed by using an etchant such as ammonia or hydrogen peroxide. The buffer layer exposes the interface between the n-type semiconductor layer 8 and the buffer layer, that is, the light extraction surface 11a is exposed. "Electrode forming process" The electrode forming process is as shown in Fig. 7, and is on the light extraction surface 11a of the n-type semiconductor layer 8. Then, an AuGe/Ni alloy film having a thickness and an Au film having a thickness are deposited by vacuum deposition, and then patterned by a general photolithography method to form an n-type electrode layer 9. Further, an n-type electrode layer is formed. 9 is not limited to the layer structure described above, and may be formed using other materials, and may be formed by, for example, a sputtering method or a vapor deposition method. "Roughening Process j The roughening process is to form the n-type semiconductor layer 8 The light extraction surface iia is roughened. The method of roughening the light extraction surface 11a can be used without any limitation, and the method previously employed in the field is used. "Split Process" The division process is as shown in Figs. 8 to 10, and the compound is removed by etching. -34- 201044632 After at least a part of the semiconductor layer 11 is divided into a plurality of portions, the breaking groove lib ' exposed along the surface of the heat dissipation substrate 1 is cut by a dicing saw or the like on the base portion 2 of the heat dissipation substrate 1. The wafer is cut into element units as the light-emitting diode A. Then, the wafer (element) is cleaned after the division to remove the deposits generated during the cutting. Further, the substrate on which the heat-dissipating substrate 1 is formed is formed. In the forming process, the Cu plating layer formed on the lower surface 2b of the base material portion 2 and the surface of the embedded portion 3 is removed. Then, as shown in Fig. 9, the breaking groove lib formed between the plurality of compound semiconductor layers 11 is cut at the position of the base portion 2 of the heat dissipation substrate 1 by, for example, using a dicing saw. By performing such a division process, a four-corner shape having a side length of 500 or more as shown in FIG. 10 (see also FIG. 1A and FIG. 1B) is obtained (the example shown in FIG. 1B is a square shape). a plurality of light-emitting diodes A. Here, in the method for producing the light-emitting diode A of the present invention, the base material portion 2 is made of a material having a thermal expansion coefficient smaller than that of the embedded portion 3. In the above-described singulation process, since the position at which the heat-dissipating substrate 1 is cut becomes the position of the base material portion 2 excellent in workability, no stress is generated on the compound semiconductor layer 11, and the cutting process can be easily performed. As a result, damage or the like is not caused on the compound semiconductor layer 11, so that the light-emitting diode A having high light-emitting efficiency can be produced at a high yield. As described above, the method of manufacturing the light-emitting diode A of the present embodiment includes a bonding process, and the laminated body 40 formed by laminating the compound semiconductor layer 11 and the bonding layer 4 on the laminated substrate 30 is provided. The material portion 2 and the heat dissipation substrate 1 formed in the embedded portion 3 formed in the recess portion 21 (or the penetration portion) of the base portion 2 - 35 - 201044632, thereby bonding the compound semiconductor layer 11 and the heat dissipation substrate 1; In the process, the laminated substrate 30 is peeled off from the compound semiconductor layer 11, and the light extraction surface 11a of the n-type semiconductor layer 8 is exposed; and the dividing process is performed along a dividing groove formed between the plurality of compound semiconductor layers 11 Lib is cut at the position of the base material portion 2 in the heat dissipation substrate 1, and the base material portion 2 is made of a material having a thermal expansion coefficient smaller than that of the embedded portion 3. Therefore, damage such as cracking in the compound semiconductor layer 11 can be prevented. The light-emitting diode A having improved yield and excellent heat dissipation properties of the heat-dissipating substrate 1 is obtained. Thereby, the light-emitting diode A which can apply a high current and is excellent in luminous efficiency can be manufactured with high manufacturing efficiency. [Light Emitting Diode Lamp] Using the light emitting diode of the present invention, the lamp can be constructed by means well known to those skilled in the art. As such a lamp, it can be used for a general-purpose projectile type, a side view type for a portable machine, a top view type for a display, and the like. For example, in the case of assembling the upper and lower electrode type light-emitting diodes A in the top view type, the n-electrode terminal 84 or the p-electrode terminal which is provided on the surface of the fixing substrate 85 can be used. In one of the examples of 83, the side of the heat-dissipating substrate 1 of the light-emitting diode is placed next to the electrode terminal 83, and the n-type electrode layer 9 of the light-emitting diode A is bonded to the n-electrode terminal by the wire 86. 84. Then, a top view type light-emitting diode lamp (lamp) 80 as shown in Fig. 11 can be produced by molding the periphery of the light-emitting diode 以 with a molding resin 81 made of a transparent resin. In the light-emitting diode lamp 80 shown in FIG. 1 (see also FIGS. 1A and 1B), the voltage applied between the P electrode terminal 83 and the n electrode terminal 84 via the above configuration is passed through the negative electrode. Side n-type electrode layer 9 and positive side -36-

G 201044632 散熱基板1而施加於化合物半導體層11,使發3 而後,從發光層7射出之光朝向發光二極體燈 向F取出。 由於本實施形態之發光二極體燈80係使用 之發光二極體A所構成者,因此具備非常高之 爲發光特性優異者。特別是即使在各電極間以 以上之高密度施加電力時,由於可將伴隨發光 有效散熱,因此可獲得發光效率優異、高輸出 發光二極體燈80。 另外,上述結構之發光二極體燈80中,更 定用基板85之材質等,使其熱電阻例如在9°C 藉此,在發光二極體A中例如施加0.5W / mm2 度的電力使其發光時,除了藉由上述散熱基板 果之外,進一步獲得藉由固定用基板85之散蒙 可使內裝之發光二極體A的發光效率進一步提 作爲固定用基板之形狀,在第11圖所示之例中 狀,不過並不限定於此,亦可採用其他形狀。 實施例 以下就本發明之發光二極體及其製造方法、 施例,適當參照第1圖至第11圖,詳細作說申 明並非限定於以下說明之實施例者。 [實施例] 第1A圖及第1B圖係本實施例所製作之發光 式圖,第1A圖係剖面圖,第1B圖係平面圖。 圖係使用第1A圖及第1B圖所示之發光二極體 七層7發光。 80之正面方 上述本發明 亮度,而成 0.5W/ mm2 而發生之熱 、高亮度的 佳爲調整固 / W以下。 以上之高密 1之散熱效 冬效果,因此 :高。此外, 1係形成爲板 以及燈的實 ,不過本發 二極體的模 此外,第11 而製作之發 -37- 201044632 光二極體燈的模式剖面圖。 本實施例係藉由接合設於由GaAs所構成之積層用基板 上的由化合物半導體層所構成之積層體,與由Mo材料所 構成之基材部與由Cu鍍覆層所構成之埋設部3而構成的散 熱基板1,製作上下電極構造之發光元件。亦即,發光層7 由AlGalnP系化合物半導體所構成,製作呈現紅色發光之 發光二極體A,進一步使用該發光二極體A製作頂視型之 發光二極體燈80。 q 「化合物半導體層之生長(半導體層形成製程)」 首先,準備屬於摻雜Si之η形特性,由具有從(100)面 傾斜15°之面的GaAs單結晶所構成之積層用基板30。 而後,在積層用基板30上首先形成由摻雜Si之η形特 性的GaAs所構成之緩衝層,在其上依序積層:η型半導體 層8,係由摻雜Si之(Al〇.5Ga〇.5)〇.5In〇.5P所構成;發光層7, 其積層由摻雜Si之具有n形特性的(AlpGao. + .sInuP所構 成之η型包覆層7a、交互地以10對積層由未摻雜之 (AlD.2Ga〇.8)〇.5Intt.5P 所構成之井層與由(Al〇.7Ga〇.3)〇.5In〇.5P 所 構成之障壁層而形成的多重井層7b、及具有摻雜Mg之p 形特性而由(Alo.7Gao.Oo.5Ino.5P所構成的p型包覆層7c而形 成;及P型半導體層6,係由摻雜Mg而具有p型特性之 GaP所構成。 本實施形態在形成由上述組成所構成之緩衝層、n型半 導體層8、發光層7及ρ型半導體層.6之各層時,係藉由原 料使用三甲基鋁((CH〇3Al)、三甲基鎵((CH3)3Ga)及三甲基 銦((CHOdn)等III族構成元素的減壓有機金屬化學氣相堆 -38- 201044632 積法(MOCVD法),而在積層用基板30上形成各層。 作爲摻雜於P型包覆層7c及p型半導體層6之Mg原料, 係使用雙環戊二烯合鎂(bis — (CsH^Mg),作爲摻雜於η型 半導體層8及η型包覆層7a之Si原料係使用二矽烷 (SiiHs)。此外,作爲V族構成元素之原料係使用鱗(ph3)或 胂(AsH〇。此外,就各層之生長溫度,係使由GaP所構成 之P型半導體層6以7501:生長,使除了 η型半導體層8、 發光層7以外還包含障壁層之各層以730°C生長。 上述成膜處理中,由GaAs所構成之緩衝層的載體濃度 形成約5xl018cm_3’膜厚形成約0.2/zm。此外,n型半導 體層8之載體濃度形成約2x1 018cm— 3’膜厚形成約1.5 a m。 此外,構成發光層7之η型包覆層7a的載體濃度形成約8 xlOl7cnT 3,膜厚形成約1 μ m。此外,多重井層7b係形成 未慘雜之(Al〇.2GaD.8)〇.5ln〇.5P 與(AlD.7Ga〇.3)〇.5lnD.5P 的 10 對積 層構造,其層厚爲0.8/zm。p型包覆層7c由摻雜Mg之p 型的(八1〇.7〇&。.3)。.5111。.5?所構成,載體濃度爲2父10|7(:111_3, 層厚爲l//m。此外,p型半導體層6係摻雜Mg之p型GaP 層,載體濃度爲3xl0l8cm_3,層厚爲3/im。 藉由以上各製程處理,在積層用基板30上依序積層η 型半導體層8、發光層7及ρ型半導體層6,而形成化合物 半導體層11。 「積層體之形成(積層體形成製程)」 其次,將以上述製程所形成之化合物半導體層11的Ρ 型半導體層6,硏磨從表面至l//m深度之區域實施鏡面加 工,將P型半導體層6表面粗度形成0.18nm程度。 -39- 201044632 其次,在鏡面硏磨後之P型半導體層6上,藉由光微影 技術依序積層由AuBe合金膜及Au膜所構成之積層膜並加 以圖案化,而藉以形成P型歐姆電極5。此時,Au Be合金 膜/ Au膜之膜厚分別爲0.4//m/0.2jam,並以80jczm之等 間隔形成複數個直徑爲20 之圓形的p型歐姆電極5。 其次,以覆蓋形成於化合物半導體層11之P型半導體 層6上的p型歐姆電極5之方式,而在p型半導體層6上 形成接合層4。首先,形成透明導電膜之由ITO所構成的 透光性薄膜層4a,以完全覆蓋複數個p型歐姆電極5後, 以45 0 °C之溫度實施熱處理,而藉以形成歐姆接觸。其次, 在其表面使用蒸鍍法依序積層:由Ag合金所構成之0.5/z m的反射層4b、各積層0.1/zm之W及Pt的障壁層4c、0.5 /z m之Au層4d、及由AuGe材料(熔點:3 86°C )所構成 之Ιμιη的金屬接合層4e之各層,而形成接合層4。 「散熱基板之形成(基板形成製程)」 其次,對金屬Mo塊實施軋製處理,藉由壓力機冲裁所 獲得之軋製板,而獲得厚度爲80// m之平板狀的基材部2。 其次,在基材部2之下面2b側,以500以m間隔形成直徑 爲3 00/zm之圓形圖案。而後,使用蝕刻法形成深度爲65 /zm(基材部2之剩餘厚度:I5jczm)的凹部21。此時,蝕 刻處理後之下面2b側的直徑擴大爲400//m,垂直剖面成 爲梯形狀。 其次’在形成於基材部2之凹部21的內部,藉由電解 鑛覆法埋入由Cu鍍覆層所構成之埋設部3,進一步在基材 部2之下面2b以及埋設部3的表面實施lym的全面鎪覆, -40- 201044632 作成散熱基板1。該散熱基板1之熱膨脹係數爲5.5Ppm/ K,熱傳導率爲220W/ m · K。 而後,在上面2a側藉由濺鍍法形成0.1/zm之Pt膜,使 表面穩定化。 「化合物半導體層與散熱基板之接合(接合製程)」 其次,藉由共晶接合設於積層體40之接合層4的金屬 接合層4e、與散熱基板1之上面2a側,而接合化合物半導 體層11與散熱基板1。該共晶接合中,首先將(積層體40 與散熱基板1)導入基板接合裝置內,進行真空排氣使裝 置內壓力成爲3x1 0_ 5Pa以下。其次,將基板溫度加熱至400 °C程度後,藉由施加100g/ cm2程度之負荷,而使散熱基 板1之上面2a與金屬接合層4e共晶接合。 「除去積層用基板(除去製程)」 其次,從化合物半導體層11除去積層用基板30,使發 光面1 1 a露出。 此時,係使用氨系蝕刻劑等選擇性除去積層用基板30、 省略圖示之緩衝層及基底層。 「形成η型電極層(電極形成製程)」 其次,在η型半導體層8上形成η型電極層9。此時, 首先在η型半導體層8上,使用真空蒸鑛法依序積層0.15 μ m 之 AuGe(Ge 質量比爲 12%)、0.05//m 之 Ni 及 之Au。而後,使用一般光微影法實施圖案化後,藉由以420 °C之溫度進行3分鐘的熱處理而合金化,形成低接觸電阻 之η型電極層9。此外,此時就散熱基板1亦同時實施合金 化之處理。 -41 - 201044632 「晶片分割(分割製程)」 其次,藉由切割而裁斷藉由上述各製程所製作之晶圓, 並以平面觀察成爲槪略正方形(四角形狀)的方式分割成 元件單位的晶片。 首先,沿著預定裁斷線蝕刻除去化合物半導體層11及 接合層4後,使用安裝了鑽石刀片的切割鋸刀,在露出之 散熱基板1內,由Mo材料所構成之基材部2的位置,以 0.5mm間距切斷。而後,在化合物半導體層1 1之側面貼合 黏著片,以保護化合物半導體層11,並以濕式方法洗淨切 斷面。 藉由上述各程序,製作平面觀察形狀係一邊爲500 /zm 之槪略正方形的晶片狀發光二極體A。 「燈之製作」 藉由安裝經上述程序所獲得之發光二極體A,製作如第 1 1圖所示之頂視型發光二極體燈80。 首先,將發光二極體A的散熱基板1側接著在設於熱電 阻爲9°C/W之固定用基板85表面的p電極端子83上,並 以導線86將發光二極體A之η型電極層9接合於η電極端 子84。而後,藉由以由透明樹脂所構成之模塑樹脂8 1模塑 發光二極體Α周邊,製作如第11圖所示之頂視型的發光二 極體燈(燈)80。 「發光特性之測定」 就組裝了以上述程序獲得之發光二極體A而構成的發 光二極體燈80,經由η電極端子84及p電極端子83,而 在η型電極層9與散熱基板1之各電極間流入順向電流時, -42- 201044632 射出主波長爲620nm之紅色光。此外,在各電極間以2.2V 之順向電壓流入1 50mA之順向電流時的發光效率約爲7〇lm /W’因而瞭解其具備高發光效率。此外,此時之電力密 度係 1.43W/ mm2。 [比較例1] 比較例1中,除了整個基板由Cu材料所構成,並使用 厚度爲80em之散熱基板外,採用與上述實施例同樣之方 法製作發光二極體,進一步使用該發光二極體,採用與上 述實施例同樣之方法製作頂視型發光二極體燈。在本比較 例使用之由Cu材料所構成的散熱基板,其熱傳導率爲3 9 8 W /m· K,熱膨脹係數爲16_8ppm/K。 本比較例在接合製程中,接合散熱基板與包含化合物半 導體層之積層體後,化合物半導體層上發生破裂。可以認 爲此因散熱基板與化合物半導體層之間的熱膨脹係數差異 大,所以在化合物半導體層上發生大的應力而導致破裂。 此外,本比較例中,以分割製程實施晶片分割時,切割鋸 刀的刀片消耗大,且晶片發生許多瑕疵,僅可製作少量的 晶片,成爲良率低者。因而瞭解本比較例分割後的晶片幾 乎都變得不合格,並非具實用性的製程。 此外,就組裝可在分割製程中不產生損傷而製作的本比 較例之發光二極體所構成的燈,經由η電極端子及p電極 端子,而在η型電極層與散熱基板之各電極間流入順向電 流時,射出主波長爲620nm之紅色光。此外,在各電極間 以2.2 V之順向電壓流入1 5 0mA之順向電流時的發光效率成 爲約721m/ W,在發光效率之方面並無問題,但是如上述, -43- 201044632 本比較例之分割後的晶片幾乎都不合格,因此從工業生產 性的觀點而言並不實用。 [比較例2 ] 比較例2中,除了整個基板由Mo材料所構成,並使用 厚度爲80ym之散熱基板外,採用與上述實施例同樣之方 法製作發光二極體,進一步使用該發光二極體,採用與上 述實施例同樣之方法製作頂視型發光二極體燈。本比較例 所使用之由Mo材料所構成的散熱基板,其熱傳導率爲 138W/ m · K。 本比較例由於由Mo材料所構成之散熱基板與化合物半 導體層之間的熱膨脹係數差異小,因此在接合製程中,化 合物半導體層上未產生損傷,此外分割製程中之加工性亦 變得良好,而成爲良率高者。 此外,就組裝本比較例之發光二極體所構成的燈,經由 η電極端子及p電極端子,而在η型電極層與散熱基板之各 電極間流入順向電流時,射出主波長爲620nm之紅色光。 此外,在各電極間以2.2V之順向電壓流入150mA之順向電 流時的發光效率成爲約621m/W,因而瞭解其發光效率比 上述實施例差。可以認爲此因整個散熱基板係由Mo材料 所構成,雖然分割時之加工性等優異,但是因爲散熱性不 足,以致發光效率變低。 從以上結果瞭解本發明之發光二極體及使用其而構成 之燈的發光效率優異,具備高亮度,並且本發明之發光二 極體的製造方法之良率優異。 [產業上之可利用性] -44 - 201044632 由於本發明之發光二極體係提供一種具備優異散熱特 性,奪度比先前高,且高效率的發光二極體,因此適合用 於各種顯示燈及照明器具等。 【圖式簡單說明】 第1 A圖係顯示本發明之發光二極體的一例之剖面模式 圖。 第1B圖係顯示於第1A圖之發光二極體的平面圖。 第2圖係說明本發明之發光二極體的製造方法之一例的 0 製程圖。 第3A圖係說明本發明之發光二極體的製造方法之一例 的製程圖。 第3B圖係說明本發明之發光二極體的製造方法之一例 的製程圖。 第4A圖係說明本發明之發光二極體的製造方法之一例 的製程圖。 第4B圖係說明本發明之發光二極體的製造方法之一例 ^ 的製程圖。 ❹ 第5圖係說明本發明之發光二極體的製造方法之一例的 製程圖。 第6A圖係說明本發明之發光二極體的製造方法之一例 的製程圖。 第6B圖係說明本發明之發光二極體的製造方法之一例 的製程圖。 第7圖係說明本發明之發光二極體的製造方法之一例的 製程圖。 -45- 201044632 第8圖係說明本發明之發光二極體的製造方法之一例的 製程圖。 第9圖係說明本發明之發光二極體的製造方法之一例的 製程圖。 第10圖係說明本發明之發光二極體的製造方法之一例 的製程圖。 第1 1圖係顯示使用本發明之發光二極體所構成之燈的 一例之剖面模式圖。 g% 【主要元件符號說明】 1 散熱基板 2 基材部 2a 上面(一面側) 2b 下面 3 埋設部 4 接合層 4a 透光性薄膜層 4b 反射層 4 c 障壁層 4d Au層 4e 金屬接合層 5 P型歐姆電極 6 P型半導體層 7 發光層 7a η型包覆層 -46 - 201044632G 201044632 The heat-dissipating substrate 1 is applied to the compound semiconductor layer 11 to cause the light to be emitted, and then the light emitted from the light-emitting layer 7 is taken out toward the light-emitting diode lamp F. Since the light-emitting diode lamp 80 of the present embodiment is composed of the light-emitting diodes A, it is excellent in that it has excellent light-emitting characteristics. In particular, even when electric power is applied between the electrodes at a high density as described above, since heat can be efficiently dissipated with the light emission, the high-output light-emitting diode lamp 80 having excellent luminous efficiency can be obtained. Further, in the light-emitting diode lamp 80 of the above configuration, the material of the substrate 85 or the like is used, and the thermal resistance is, for example, 9 ° C, whereby, for example, a power of 0.5 W / mm 2 is applied to the light-emitting diode A. When the light is emitted, in addition to the heat-dissipating substrate, the light-emitting efficiency of the built-in light-emitting diode A can be further increased as a shape of the fixing substrate by the scattering of the fixing substrate 85. In the example shown in Fig. 11, the shape is not limited thereto, and other shapes may be employed. EXAMPLES Hereinafter, the light-emitting diode of the present invention, the method for producing the same, and the embodiment thereof will be appropriately referred to the first to eleventh drawings, and the detailed description is not limited to the examples described below. [Embodiment] Fig. 1A and Fig. 1B are diagrams showing the illuminating pattern produced in the present embodiment, Fig. 1A is a cross-sectional view, and Fig. 1B is a plan view. The figure is illuminated by seven layers 7 of the light-emitting diodes shown in Figs. 1A and 1B. The front side of 80 The above-mentioned brightness of the present invention is 0.5 W/mm2, and the heat generated by the high brightness and the high brightness are preferably adjusted to be below the solid/W. The above heat dissipation effect of the high density 1 is winter, so: high. In addition, the 1 series is formed as a plate and a lamp, but the mode of the diode of the present invention is also a pattern cross-sectional view of the lamp-37-201044632 light diode lamp produced in the eleventh. In the present embodiment, a laminate comprising a compound semiconductor layer provided on a substrate for a buildup layer made of GaAs, a base portion made of a Mo material, and an embedded portion made of a Cu plating layer are bonded. The heat-dissipating substrate 1 formed of 3 has a light-emitting element having an upper and lower electrode structure. In other words, the light-emitting layer 7 is made of an AlGalnP-based compound semiconductor, and a light-emitting diode A having a red light emission is produced, and a light-emitting diode A of a top view type is further produced by using the light-emitting diode A. q "Growth of the compound semiconductor layer (semiconductor layer forming process)" First, a layered substrate 30 composed of a GaAs single crystal having a surface doped with Si from the (100) plane is prepared. Then, a buffer layer made of GaAs doped with an n-type characteristic of Si is first formed on the build-up substrate 30, and a layer is sequentially formed thereon: the n-type semiconductor layer 8 is doped with Si (Al〇.5Ga) 〇.5)〇.5In〇.5P; the light-emitting layer 7 is laminated by an n-type cladding layer 7a composed of Al-doped characteristics (AlpGao. + .sInuP) doped with Si, and 10 pairs alternately Multilayer formed by an undoped (AlD.2Ga〇.8)〇.5Intt.5P well layer and a barrier layer composed of (Al〇.7Ga〇.3)〇.5In〇.5P The well layer 7b and the p-type characteristic doped with Mg are formed by a p-type cladding layer 7c composed of (Alo. 7Gao.Oo.5Ino.5P); and the P-type semiconductor layer 6 is doped with Mg In the present embodiment, when each of the buffer layer, the n-type semiconductor layer 8, the light-emitting layer 7, and the p-type semiconductor layer 6 having the above composition is formed, the third layer is used by the raw material. Decompression organometallic chemical vapor phase reactor of group III constituent elements such as (CH〇3Al), trimethylgallium ((CH3)3Ga) and trimethylindium ((CHOdn)) -38- 201044632 (MOCVD) Law), and Each layer is formed on the laminated substrate 30. As the Mg raw material doped to the P-type cladding layer 7c and the p-type semiconductor layer 6, dicyclopentadienyl magnesium (bis - (CsH^Mg) is used as the doping layer η The Si material of the type semiconductor layer 8 and the n-type cladding layer 7a is made of dioxane (SiiHs). Further, as a raw material of the group V constituent element, scale (ph3) or yttrium (AsH〇) is used. Further, the growth temperature of each layer is used. The P-type semiconductor layer 6 made of GaP is grown at 7501: and each layer including the barrier layer in addition to the n-type semiconductor layer 8 and the light-emitting layer 7 is grown at 730 ° C. In the above film formation process, GaAs is used. The carrier concentration of the buffer layer formed forms a film thickness of about 5×10 18 cm −3 Å to form about 0.2/zm. Further, the carrier concentration of the n-type semiconductor layer 8 forms a film thickness of about 2×1 018 cm −3 ′ to form about 1.5 am. Further, the light-emitting layer 7 is formed. The carrier concentration of the n-type cladding layer 7a is formed to be about 8 x 10 7 cnT 3 , and the film thickness is formed to be about 1 μ m. In addition, the multiple well layer 7b is formed into an uncomplicated (Al〇.2GaD.8) 〇.5ln〇.5P. 10 pairs of laminated structures with (AlD.7Ga〇.3)〇.5lnD.5P, the layer thickness is 0.8/zm. p-type cladding layer 7c Doped with Mg p type (8 〇.7 〇 &.3). 5111..5?, the carrier concentration is 2 parent 10|7 (: 111_3, layer thickness is l / / m. Further, the p-type semiconductor layer 6 is doped with a Mg-type p-type GaP layer having a carrier concentration of 3×10 18 cm −3 and a layer thickness of 3/im. The n-type semiconductor layer 8, the light-emitting layer 7, and the p-type semiconductor layer 6 are sequentially laminated on the build-up substrate 30 by the above respective processes to form the compound semiconductor layer 11. "Formation of a laminate (layer formation process)" Next, the Ρ-type semiconductor layer 6 of the compound semiconductor layer 11 formed by the above process is subjected to mirror processing from the surface to a depth of l//m, and P is processed. The surface roughness of the type semiconductor layer 6 is formed to the extent of about 0.18 nm. -39- 201044632 Next, on the P-type semiconductor layer 6 after mirror honing, a laminated film composed of an AuBe alloy film and an Au film is sequentially laminated by photolithography to be patterned, thereby forming a P-type Ohmic electrode 5. At this time, the film thickness of the Au Be alloy film / Au film was 0.4 / / m / 0.2 jam, respectively, and a plurality of p-type ohmic electrodes 5 having a circular diameter of 20 were formed at intervals of 80 jczm. Next, the bonding layer 4 is formed on the p-type semiconductor layer 6 so as to cover the p-type ohmic electrode 5 formed on the P-type semiconductor layer 6 of the compound semiconductor layer 11. First, a light-transmissive thin film layer 4a made of ITO which forms a transparent conductive film is completely covered with a plurality of p-type ohmic electrodes 5, and then heat-treated at a temperature of 45 ° C to form an ohmic contact. Next, a vapor deposition method is sequentially applied to the surface thereof: a 0.5/zm reflective layer 4b made of an Ag alloy, a 0.1/zm layer of W and a Pt barrier layer 4c, a 0.5/zm Au layer 4d, and The bonding layer 4 is formed of each layer of the metal bonding layer 4e of Ιμη which is composed of an AuGe material (melting point: 386 ° C). "Formation of heat-dissipating substrate (substrate forming process)" Next, the metal Mo block is subjected to a rolling process, and the obtained rolled plate is punched by a press to obtain a flat substrate portion having a thickness of 80/m. 2. Next, on the lower surface 2b side of the base material portion 2, a circular pattern having a diameter of 300 Å/zm was formed at intervals of 500 m. Then, the concave portion 21 having a depth of 65 /zm (the remaining thickness of the base material portion 2: I5jczm) was formed by an etching method. At this time, the diameter of the lower side 2b side after the etching treatment was expanded to 400 / / m, and the vertical cross section was formed into a trapezoidal shape. Next, in the inside of the concave portion 21 formed in the base portion 2, the embedded portion 3 composed of the Cu plating layer is embedded by the electrolytic ore plating method, and further on the lower surface 2b of the base portion 2 and the surface of the embedded portion 3. Implement a comprehensive overlay of lym, -40- 201044632 as a heat sink substrate 1. The heat dissipation substrate 1 has a thermal expansion coefficient of 5.5 Ppm/K and a thermal conductivity of 220 W/m·K. Then, a Pt film of 0.1/zm was formed by sputtering on the upper side 2a to stabilize the surface. "Joining of the compound semiconductor layer and the heat dissipation substrate (joining process)" Next, the compound semiconductor layer is bonded to the metal bonding layer 4e of the bonding layer 4 of the laminated body 40 and the upper surface 2a side of the heat dissipation substrate 1 by eutectic bonding. 11 with the heat sink substrate 1. In the eutectic bonding, (the laminated body 40 and the heat dissipation substrate 1) are first introduced into the substrate bonding apparatus, and evacuation is performed so that the internal pressure of the apparatus becomes 3x10 5 Pa or less. Next, after the substrate temperature was heated to about 400 °C, the upper surface 2a of the heat dissipation substrate 1 and the metal bonding layer 4e were eutectic bonded by applying a load of about 100 g/cm2. "Removal of the substrate for lamination (removal process)" Next, the substrate 30 for lamination is removed from the compound semiconductor layer 11, and the light-emitting surface 11a is exposed. In this case, the laminated substrate 30 and the buffer layer and the underlying layer (not shown) are selectively removed by using an ammonia-based etchant or the like. "Formation of n-type electrode layer (electrode forming process)" Next, an n-type electrode layer 9 is formed on the n-type semiconductor layer 8. At this time, first, 0.15 μm of AuGe (Ge mass ratio: 12%), 0.05//m of Ni, and Au were sequentially deposited on the n-type semiconductor layer 8 by vacuum evaporation. Then, patterning was carried out by a general photolithography method, and then alloying was carried out by heat treatment at a temperature of 420 ° C for 3 minutes to form an n-type electrode layer 9 having a low contact resistance. Further, at this time, the heat treatment substrate 1 is simultaneously subjected to alloying treatment. -41 - 201044632 "Wafer Dividing (Split Process)" Next, the wafer produced by each of the above processes is cut by dicing, and the wafer is divided into element units by planar observation to form a square (four-corner shape). . First, after the compound semiconductor layer 11 and the bonding layer 4 are removed by etching along a predetermined cutting line, the position of the substrate portion 2 made of Mo material in the exposed heat-dissipating substrate 1 is obtained by using a dicing saw blade to which a diamond blade is attached. Cut at a pitch of 0.5 mm. Then, an adhesive sheet is bonded to the side of the compound semiconductor layer 1 to protect the compound semiconductor layer 11, and the cross section is washed by a wet method. By the above-described respective procedures, a wafer-shaped light-emitting diode A having a square shape of 500 / zm on the side of the plan view was produced. "Production of Lamp" A top view type light-emitting diode lamp 80 as shown in Fig. 1 is produced by mounting the light-emitting diode A obtained by the above procedure. First, the heat-dissipating substrate 1 side of the light-emitting diode A is placed on the p-electrode terminal 83 provided on the surface of the fixing substrate 85 having a thermal resistance of 9 ° C/W, and the light-emitting diode A is made of a wire 86. The electrode layer 9 is bonded to the n electrode terminal 84. Then, a top view type light-emitting diode lamp (lamp) 80 as shown in Fig. 11 is produced by molding the periphery of the light-emitting diode body with a molding resin 81 composed of a transparent resin. "Measurement of Light-Emitting Characteristics" The light-emitting diode lamp 80 in which the light-emitting diode A obtained by the above procedure is incorporated is connected to the n-type electrode layer 9 and the heat-dissipating substrate via the n-electrode terminal 84 and the p-electrode terminal 83. When a forward current flows between the electrodes of 1 , -42 - 201044632 emits red light having a dominant wavelength of 620 nm. Further, when the forward current of 150 V was applied between the electrodes at a forward voltage of 2.2 V, the luminous efficiency was about 7 μm /W', and it was found that it had high luminous efficiency. In addition, the power density at this time is 1.43 W/mm2. [Comparative Example 1] In Comparative Example 1, a light-emitting diode was produced in the same manner as in the above embodiment except that the entire substrate was made of a Cu material and a heat-dissipating substrate having a thickness of 80 cm was used, and the light-emitting diode was further used. A top view type light emitting diode lamp was produced in the same manner as in the above embodiment. The heat-dissipating substrate made of the Cu material used in this comparative example had a thermal conductivity of 3 9 8 W /m·K and a thermal expansion coefficient of 16_8 ppm/K. In this comparative example, in the bonding process, after the heat-dissipating substrate and the laminated body including the compound semiconductor layer were bonded, cracking occurred in the compound semiconductor layer. It is considered that since the difference in thermal expansion coefficient between the heat dissipation substrate and the compound semiconductor layer is large, large stress is generated on the compound semiconductor layer to cause cracking. Further, in the comparative example, when the wafer division is performed by the division process, the blade of the dicing blade is expensive, and a large number of defects occur in the wafer, and only a small number of wafers can be produced, resulting in a low yield. Therefore, it is understood that the wafer after the division of the comparative example almost becomes unqualified, and is not a practical process. Further, a lamp comprising the light-emitting diode of the comparative example which can be produced without causing damage during the dividing process is passed between the n-type electrode layer and the electrodes of the heat-dissipating substrate via the n-electrode terminal and the p-electrode terminal. When a forward current flows, red light having a dominant wavelength of 620 nm is emitted. Further, the luminous efficiency when a forward current of 150 V was applied between the electrodes at a forward voltage of 2.2 V was about 721 m/W, which was not problematic in terms of luminous efficiency, but as described above, -43- 201044632 This comparison Since the wafer after the division is almost unqualified, it is not practical from the viewpoint of industrial productivity. [Comparative Example 2] In Comparative Example 2, a light-emitting diode was produced in the same manner as in the above embodiment except that the entire substrate was made of a Mo material and a heat-dissipating substrate having a thickness of 80 μm was used, and the light-emitting diode was further used. A top view type light emitting diode lamp was produced in the same manner as in the above embodiment. The heat-dissipating substrate made of Mo material used in this comparative example had a thermal conductivity of 138 W/m·K. In this comparative example, since the difference in thermal expansion coefficient between the heat dissipation substrate and the compound semiconductor layer composed of the Mo material is small, no damage occurs in the compound semiconductor layer in the bonding process, and the workability in the division process is also improved. And become the high yield. Further, when the lamp comprising the light-emitting diode of the comparative example was assembled, when a forward current was flowed between the n-type electrode layer and each of the electrodes of the heat-dissipating substrate via the n-electrode terminal and the p-electrode terminal, the emission dominant wavelength was 620 nm. The red light. Further, the luminous efficiency when a forward current of 150 mA was supplied between the electrodes at a forward voltage of 2.2 V was about 621 m/W, so that the luminous efficiency was inferior to that of the above embodiment. It is considered that the entire heat dissipating substrate is made of a Mo material, and although the workability and the like at the time of division are excellent, the heat dissipation property is insufficient, so that the luminous efficiency is lowered. From the above results, it is understood that the light-emitting diode of the present invention and the lamp using the same have excellent light-emitting efficiency and high luminance, and the method for producing a light-emitting diode of the present invention is excellent in yield. [Industrial Applicability] -44 - 201044632 The light-emitting diode system of the present invention provides a light-emitting diode which has excellent heat dissipation characteristics and is higher in efficiency than before, and is therefore suitable for use in various display lamps and Lighting equipment, etc. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1A is a schematic cross-sectional view showing an example of a light-emitting diode of the present invention. Fig. 1B is a plan view showing the light emitting diode of Fig. 1A. Fig. 2 is a view showing a 0 process chart of an example of a method for producing a light-emitting diode of the present invention. Fig. 3A is a process chart for explaining an example of a method for producing a light-emitting diode of the present invention. Fig. 3B is a process chart for explaining an example of a method for producing a light-emitting diode of the present invention. Fig. 4A is a process chart for explaining an example of a method for producing a light-emitting diode of the present invention. Fig. 4B is a process chart for explaining an example of the method for producing a light-emitting diode of the present invention. Fig. 5 is a process diagram for explaining an example of a method for producing a light-emitting diode of the present invention. Fig. 6A is a process diagram for explaining an example of a method of manufacturing the light-emitting diode of the present invention. Fig. 6B is a process diagram for explaining an example of a method of manufacturing the light-emitting diode of the present invention. Fig. 7 is a process chart for explaining an example of a method for producing a light-emitting diode of the present invention. -45- 201044632 Fig. 8 is a process diagram for explaining an example of a method of manufacturing the light-emitting diode of the present invention. Fig. 9 is a process chart for explaining an example of a method for producing a light-emitting diode of the present invention. Fig. 10 is a process chart for explaining an example of a method for producing a light-emitting diode of the present invention. Fig. 1 is a schematic cross-sectional view showing an example of a lamp comprising the light-emitting diode of the present invention. G% [Description of main component symbols] 1 heat dissipation substrate 2 base material portion 2a upper surface (one surface side) 2b lower surface 3 buried portion 4 bonding layer 4a light transmissive film layer 4b reflective layer 4 c barrier layer 4d Au layer 4e metal bonding layer 5 P-type ohmic electrode 6 P-type semiconductor layer 7 luminescent layer 7a η-type cladding layer -46 - 201044632

7b 多重井層 7c P型包覆層 8 n型半導體層 9 η型電極層 11 化合物半導體層 1 la 光取出面 1 lb 分斷溝 21 凹部 30 積層用基板 40 積層體 80 發光二極體燈(燈 81 模塑樹脂 83 Ρ電極端子 84 η電極端子 85 固定用基板 86 導線 A 發光二極體 F 正面方向 -47-7b multiple well layer 7c P-type cladding layer 8 n-type semiconductor layer 9 n-type electrode layer 11 compound semiconductor layer 1 la light extraction surface 1 lb dividing groove 21 concave portion 30 laminated substrate 40 laminated body 80 light-emitting diode lamp ( Lamp 81 Molding resin 83 Ρ electrode terminal 84 η electrode terminal 85 fixing substrate 86 wire A light-emitting diode F front direction -47-

Claims (1)

201044632 七、申請專利範圍: 1.一種發光二極體,其具有在基板上積層至少包 之化合物半導體層,以前述化合物半導體層之 發光面的晶片構造,其特徵爲: 前述基板由基材部,及被前述基材部包圍之 構成, 前述基材部由熱膨脹係數比前述埋設部小之 成。 0 2.如申請專利範圍第1項之發光二極體,其中前 前述基材部與前述埋設部分別由不同金屬材料戶 3. 如申請專利範圍第1項或第2項之發光二極體 述基材部與前述化合物半導體層之間之熱膨脹 爲 ±1.5ppm/K 以內。 4. 如申請專利範圍第1項之發光二極體,其中前 熱傳導率爲200W/ m · K以上。 5. 如申請專利範圍第1項之發光二極體,其中前 Q 由鉬或鎢,或是此等之合金材料所構成。 6. 如申請專利範圍第1項之發光二極體,其中前 由包含選自金、銀、銅或鋁之至少任何一種以 材料所構成。 7. 如申請專利範圍第6項之發光二極體,其中前 係包含選自金、銀、銅或鋁之至少任何一種以 鍍覆層。 8. 如申請專利範圍第1項之發光二極體,其中在 部中形成凹部,前述凹部中設有前述埋設部。 含發光層 上面側爲 埋設部所 材料所構 述基板之 斤構成。 ,其中前 係數的差 述基板之 述基材部 述埋設部 上元素的 述埋設部 上元素的 前述基材 -48- 201044632 9. 如申請專利範圍第1項之發光二極體,其中前述埋設部 之厚度爲前述基材部之厚度的7 0%以上。 10. 如申請專利範圍第1項之發光二極體,其中在前述基材 部中形成貫穿部,前述貫穿部中設有前述埋設部。 11. 如申請專利範圍第1項之發光二極體’其中前述化合物 半導體層中所包含之前述發光層,係由包含AlGalnP或 AlGaAs之材料所構成。 12. 如申請專利範圍第1項之發光二極體’其中將前述基板 形成爲俯視時每邊長度爲500 # m以上之槪略四角形。 13. 如申請專利範圍第1項之發光二極體,其中前述化合物 半導體層係在前述基板上至少積層P型半導體層、發光 層及η型半導體層之各層而構成。 14. 如申請專利範圍第13項之發光二極體,其中進一步在 前述化合物半導體層之前述η型半導體層上設有負極之 η型電極層,並且以前述基板爲正極,並在各電極間施 加具有0.5W/mm2以上密度之電力。 15. 如申請專利範圍第1項之發光二極體,其中前述基板與 化合物半導體層係藉金屬接合層接合而構成。 16. 如申請專利範圍第1項之發光二極體,其中前述基板與 化合物半導體層係直接接合而構成。 17. ~種發光二極體之製造方法,其特徵爲具備: 形成積層體之製程,係在積層用基板上形成至少包含 發光層之化合物半導體層,在前述化合物半導體層所具 備之第2半導體層上形成具有歐姆特性之第2電極後, 積層接合層以覆蓋前述第2電極,而形成積層體; -49- 201044632 接合前述積層體與前述基板之製程,係藉 之至少一部分利用蝕刻法形成凹部或貫穿部 部或貫穿部的內部形成埋設部來形成基板後 前述積層體之接合層與前述基板之一面側來 層體與前述基板; 形成第1電極之製程,係從前述化合物半 前述積層用基板,使前述化合物半導體層所 半導體層的光取出面露出後,在前述光取出 第1電極;及 分割成元件單位之製程,係將前述化合物 前述接合層分割爲複數個後,沿著形成於前 合物半導體層相互之間的分斷溝,在前述基 部的位置切斷,而分割成元件單位: 前述基材部由熱膨脹係數比前述埋設部 構成。 18.—種發光二極體之製造方法,其特徵爲具備 半導體層形成製程,係在積層用基板上至 η型半導體層、發光層及p型半導體層,而 半導體層; 積層體形成製程,係在前述化合物半導體 前述Ρ型半導體層上形成ρ型歐姆電極後, 以覆蓋前述Ρ型歐姆電極,而形成積層體; 基板形成製程,係藉由在基材部之至少一 刻法形成凹部或貫穿部後,在前述凹部或貫 形成埋設部來形成基板; 由在基材部 ,於前述凹 ,藉由接合 接合前述積 導體層剝離 具備之第1 面之上形成 半導體層及 述複數個化 板中之基材 小之材料所 少依序積層 形成化合物 層所具備之 積層接合層 部分利用蝕 穿部之內部 -50- 201044632 接合製程,係藉由接合前述積層體之接合 板之一面側,而接合前述化合物半導體層與 除去製程,係從前述化合物半導體層剝離 基板,而使前述化合物半導體層所具備之前 體層的光取出面露出; 電極形成製程,係在前述η型半導體層之 形成η型電極層;及 分割製程,係將前述化合物半導體層及前 割成複數個後,沿著形成於前述複數個化合 相互之間的分斷溝,在前述基板中之基材部 釁 前述基材部由熱膨脹係數比前述埋設部 構成。 19.如申請專利範圍第18項之發光二極體的製 中前述基板形成製程係使用鍍覆法而在前述 部的內部形成前述埋設部。 2 0.如申請專利範圍第18項或第19項之發光二 方法,其中前述基板形成製程係由鉬或鎢, 合金材料形成前述基材部。 21.如申請專利範圍第18項之發光二極體的製 中前述基板形成製程係由包含選自金、銀、 少任何一種以上元素的材料形成前述埋設部 2 2.如申請專利範圍第18項之發光二極體的製 中在前述電極形成製程與前述分割製程之間 程,係將前述η型半導體層之前述光取出面 層與前述基 前述基板; 前述積層用 述η型半導 光取出面上 述接合層分 物半導體層 的位置切斷 小之材料所 造方法,其 基材部之凹 極體的製造 或是此等之 造方法,其 銅或鋁之至 〇 造方法,其 設粗面化製 加以粗面化 -51 - 201044632201044632 VII. Patent application scope: 1. A light-emitting diode having a wafer structure in which at least a compound semiconductor layer is laminated on a substrate, and a light-emitting surface of the compound semiconductor layer is characterized in that: the substrate is made of a substrate portion And a structure surrounded by the base material portion, wherein the base material portion has a smaller thermal expansion coefficient than the embedded portion. 2. The light-emitting diode according to claim 1, wherein the front substrate portion and the buried portion are respectively made of different metal materials. 3. The light-emitting diode of claim 1 or 2 The thermal expansion between the substrate portion and the compound semiconductor layer is within ±1.5 ppm/K. 4. For a light-emitting diode according to item 1 of the patent application, wherein the front thermal conductivity is 200 W/m·K or more. 5. For a light-emitting diode according to item 1 of the patent application, wherein the front Q consists of molybdenum or tungsten, or an alloy material of the same. 6. The light-emitting diode of claim 1, wherein the front portion comprises at least one selected from the group consisting of gold, silver, copper or aluminum. 7. The light-emitting diode of claim 6, wherein the front layer comprises at least any one selected from the group consisting of gold, silver, copper or aluminum. 8. The light-emitting diode according to claim 1, wherein the recess is formed in the portion, and the embedded portion is provided in the recess. The upper side of the light-emitting layer is composed of the substrate of the material of the embedded portion. The base material of the substrate having the difference of the front coefficient is the substrate of the element on the embedded portion of the embedded portion - 48- 201044632. 9. The light-emitting diode according to claim 1 of the patent application, wherein the aforementioned embedding The thickness of the portion is 70% or more of the thickness of the base portion. 10. The light-emitting diode according to claim 1, wherein a through portion is formed in the base portion, and the embedded portion is provided in the through portion. 11. The light-emitting diode according to claim 1, wherein the light-emitting layer included in the compound semiconductor layer is made of a material containing AlGalnP or AlGaAs. 12. The light-emitting diode of claim 1, wherein the substrate is formed into a square shape having a length of 500 # m or more on each side in plan view. 13. The light-emitting diode according to claim 1, wherein the compound semiconductor layer is formed by laminating at least a layer of a P-type semiconductor layer, a light-emitting layer and an n-type semiconductor layer on the substrate. 14. The light-emitting diode of claim 13, wherein an n-type electrode layer of a negative electrode is further provided on the n-type semiconductor layer of the compound semiconductor layer, and the substrate is a positive electrode and is interposed between the electrodes Electric power having a density of 0.5 W/mm 2 or more is applied. 15. The light-emitting diode of claim 1, wherein the substrate and the compound semiconductor layer are joined by a metal bonding layer. 16. The light-emitting diode according to claim 1, wherein the substrate and the compound semiconductor layer are directly bonded to each other. 17. A method of producing a light-emitting diode, comprising: forming a layered body, forming a compound semiconductor layer containing at least a light-emitting layer on a substrate for a buildup, and forming a second semiconductor provided in the compound semiconductor layer After forming a second electrode having an ohmic property on the layer, the build-up bonding layer covers the second electrode to form a laminated body; -49- 201044632 The process of bonding the laminated body and the substrate is formed by etching at least a part thereof a buried portion is formed in the recessed portion or the penetrating portion or the penetrating portion to form a substrate, and then the bonding layer of the layered body and the substrate are formed on the surface side of the substrate and the substrate; and the process of forming the first electrode is performed by the compound layer After the light extraction surface of the semiconductor layer of the compound semiconductor layer is exposed by the substrate, the first electrode is taken out by the light, and the process of dividing into the element unit is performed by dividing the bonding layer of the compound into a plurality of layers. The dividing groove between the precursor semiconductor layers is cut at the position of the base portion, and is divided Element into the unit: the base portion is constituted by a thermal expansion coefficient than the embedded portion. 18. A method of producing a light-emitting diode, comprising: forming a semiconductor layer forming process on a substrate for a buildup to an n-type semiconductor layer, a light-emitting layer, and a p-type semiconductor layer, and forming a semiconductor layer; Forming a p-type ohmic electrode on the germanium-type semiconductor layer of the compound semiconductor to cover the germanium-type ohmic electrode to form a laminated body; and forming a substrate by forming a recess or penetrating through at least one of the base portions After the portion, the substrate is formed by forming the embedded portion in the concave portion or the embedded portion; and the semiconductor layer and the plurality of chemical plates are formed on the first surface of the base portion which is formed by bonding and bonding the conductive layer on the base portion. In the case where the substrate is small, the material layer is formed in a small number of layers, and the portion of the layered bonding layer provided by the layer is formed by the inner surface of the etched portion. The bonding process is performed by joining one side of the bonding plate of the laminated body. Bonding the compound semiconductor layer and the removal process by stripping the substrate from the compound semiconductor layer to form the compound semiconductor The layer has a light extraction surface of the front body layer exposed; the electrode formation process is performed to form an n-type electrode layer on the n-type semiconductor layer; and the dividing process is performed by forming the compound semiconductor layer and the front part into a plurality of layers In the dividing groove between the plurality of compounds, the base portion of the substrate is formed of a thermal expansion coefficient higher than that of the embedded portion. 19. In the manufacturing process of the light-emitting diode of claim 18, the substrate forming process is performed by using a plating method to form the embedded portion inside the portion. The method of claim 18, wherein the substrate forming process is formed of molybdenum or tungsten, and the alloy material forms the substrate portion. 21. The method of forming a light-emitting diode according to claim 18, wherein the substrate forming process comprises forming the buried portion 2 from a material containing any one or more elements selected from the group consisting of gold, silver, and less. In the method of forming the light-emitting diode, the electrode forming process and the dividing process are performed by the light extraction surface layer of the n-type semiconductor layer and the substrate; and the n-type semiconductor light is used for the layering a method of fabricating a material having a small position at which the junction layer semiconductor layer of the bonding layer is removed, a method of manufacturing a recessed body of the substrate portion, or a method for fabricating the same, and a method for fabricating copper or aluminum Roughening to roughen -51 - 201044632 23.—種發光二極體,係以申請專利範圍第17項或第18項 之製造方法而獲得。 2 4.—種燈,係使用申請專利範圍第1項之發光二極體而構 成。 -52-23. A light-emitting diode obtained by the method of manufacture of claim 17 or item 18. 2 4. The lamp is constructed using the light-emitting diode of the first application of the patent scope. -52-
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