201037122 六、發明說明： 【發明所屬之技術領域】 本發明係-種纖維製品之成形方法，其係特別種具彈性之 天然橡膠針織布之加工應用方法。 【先前技術】201037122 VI. Description of the Invention: [Technical Field] The present invention is a method for forming a fibrous product, which is a method for processing and processing a natural rubber knitted fabric which is particularly elastic. [Prior Art]
具有伸縮彈性的纖維物品因其舒適的特性—直為人們所喜愛，早 期使用天然橡膠生產伽織物，後來逐漸娜性纖維所取代^而隨著 人們對衣著的舒適性要求越來越高，具有伸雛機能的彈性纖維，能 充分展現人體天然的曲線美，同軸可增加域、機能性、流行性等 附加價值。另収年來興起—股運祕潮，亦使運動產品市場對於彈 性。纖維的需求大增。目前具有伸縮彈性的素材主要有彈性纖維 pandex)、彈性纖維複合紗、聚·醚_醋系彈性絲、ρΒτ纖維、 纖維、伸雛複合雜、假撚伸雛加項。目前伸娜性素材的發 展重點在於伸縮性、回復力、耐久性等。 然上述的雅雜_由複合材料的組合或材質本身的特性來達 ^具伸縮雜的效果，然由其材料所製成的成品，會在成本方面造成 化者的困擾’而以天然轉生產具有雜·之織物—般如針織布 等’於壓延機做师製㈣，由於張力侧下，易使布_變形，無 法順利貼膠。 因此，本發明即在針對上述之困擾，提出一種具彈性之天然橡勝 貼合針織布之加應財法，係將針織基布解織布制熱熔膠平 貼’使針織布暫不浦雅，而能财效克服習知之缺失。 【發明内容】 本發明之主要目的在提供一種具彈性纖維製品之成形方法，其係 將針織基布與平織布使用熱轉平貼，再以壓賴合鮮面貼合橡膠 膠面於針織基布上’另於收捲後段製財壓狀所需布紋，經硫化後 再脫拔套布及平縣布，即完成；以此方賴成之製品財具備高伸 3 201037122 縮性、高彈性回復率等優異特性，因此用途廣泛，可使用於需彈性伸 縮大的材料如燒燙傷病患使用之塑身衣、護腰帶、體態調整之塑身衣 等。 本發明為了達成上述之目的及功效，其所採行之技術手段：提供 一針織基布與一平織基布，先將平織基布塗佈接著膠料，再與針織基 布進行貼合與收捲，使其成一夾布結構，再於此夾布結構的針織基布 表面上糊料並進行烘乾；將一透過萬馬力充分混煉膠化之膠料由混煉 機進行加熱混煉，再投入一過光機中進行壓延成薄膜，將此薄膜由夾 布結構的針織基布表面進行壓合；隨後，將完成薄膜壓合之夾布結構 進行硫化處理，並於硫化處理後進行收捲，最後再將完成硫化處理之 夾布結構的平織基布予以剝除。 Ο 底下藉由具體實施例配合所附的圖式詳加說明，當更容易瞭解本 發明之目的、技術内容、特點及其所達成之功效。 【實施方式】 本發明係一種具彈性纖維製品之成形方法，由此方法製程之成品 可使用於需雜伽大的材料’使其具備高伸雜、高雜回復 優異特性。 如第1圖所示’係本發明之成形方法絲圖，成形方法係包括： 基布成—夾布結構、膠料壓延成薄膜、以及夾布結構與薄膜壓合 二個主要步驟，町分別詳細說明H綱爽布結構之詳細製 作過程，如第1圖所示，首先進行步驟·:提供一針織基布1〇與一 平織基布12 ’其巾此針織基布彳q &預先進行撥水處理，而此針織基 布1〇可選用為聚醋布、尼龍布、棉布、聚醋，尼龍混坊紗布或其他不 ，組成纖軸混纺針織布’接續步驟A12，將平織基布12面進行上接 著膠料14 ’其中，此接著膠料14為熱熔膠，其係選用為感壓型或溶 齊丨里之熱炼膠’其成份為聚氨醋（p〇丨yurethanes，up)，此外此熱熔 膠係先經由-烘箱做烘箱時間6〇分鐘’供箱溫度12〇<>c之預熱處理， 4 .201037122 雜處理錢再麻-輯_行祕鱗，並將輯叙滚輪溫度 控制在10CTC ;完成上接著璆料14後將針織基布10與平織布12固 定於全貼輪貼合親滅置上進賴合與_，完触合與收捲後隨 即靜置48々、時使針織基布10與一平織基布12之間的接著勝料14硬 化’則此針織基布10與平織基布12即成一夾布結構。接續步驟Α14, 再於夾布結構針織基布12表面透過由天轉和f苯轉喊的糊料 16進行上糊’上完糊料後進行步驟刎6，再經由一烤箱進行供箱時間 90秒，烘箱溫度15(rc的供乾程序，使糊料16中之甲苯能完全揮發。 接著，說明由膠料壓延成薄膜之詳細製作過程，首先，進行步驟 〇 B1G ’將-膠料’如天祕或其他具彈性之膠料紐過—萬馬力機充 分混煉使其膠化，接續步驟B12再藉由—具有二種不同粗細之滾輪之 混煉機將混煉膠化狀闕充分混合，同時將雜溫度控制在肌 〜85 (：之_膠料給予加熱混煉。之後進行步驟日14，將加 後的膠料投入-過光機中進行壓延，而過光機之滾輪溫度控制在煉；^ ~90C ’以抽成-薄膜18 ’其中薄膜厚度18厚度係依需求而定， 針織布厚度上限為1.20mm。 接下來’說明將製作好的薄膜18與已上糊的夾布结構進行壓合之 詳細製作過程，首先，進行步驟S1G，將製作好的薄膜18與已上二料 〇 16的失布結構的針織基布10面，以一過光機進行壓合，其中過光機 之之滚輪溫度控制在75t〜9(rc。完成壓合後失布結構再進行預 理。接續步驟S12，對已壓合有薄膜18且完成預熱之夾布結構進行硫 ^理’此步驟中之硫化處理係利用一烘箱進行烘箱時間為1〇分鐘: 烘箱溫度為155t之方式將夾布結構進行加硫，完成加硫後進行步驟 引4收捲’最後如步驟S16再將完成硫化處理之奸結構的平織基布 12剝除，即完成本發明之一種具彈性纖維製品之成形方法，而以二發 方法所製成的成品結構即如第2圖所示。 Λ 由上述實施方式所製成之製品因其具備高伸縮性、高彈性回復率 等優異特性，因制途廣泛，可使用於需彈性伸縮大哺料如應用如 5 201037122 燒f傷病患使用之塑身衣、護腰帶、體態調整之塑身衣等。 唯以上所述者，僅為本發明之較佳實施例而已，並非用來限定本 發明實施之範圍。故即凡依本發明中請範圍所述之形狀、構造、特徵 及精神所為之均等變化或修飾，均應包括於本發明之申請專利範圍内。 【圖式簡單說明】 ° 第1圖係本發明之方法步驟流程示意圖。 第2圖係以本發明之方法所製成的成品結構示意圖。 【主要元件符號說明】 10針織基布 12平織基布 14接著膠料 16糊料 18薄膜Fiber-reinforced articles with elastic elasticity are directly loved by people. In the early days, natural rubber was used to produce gamma fabrics, which were later replaced by naphthalene fibers. With the increasing demand for clothing comfort, The elastic fiber of the stretch function can fully express the natural beauty of the human body, and the coaxial can increase the added value of domain, function and popularity. Another rise in the year--the secret of the stock market, also makes the sports product market resilient. The demand for fiber has increased dramatically. At present, the elastic elastic material mainly includes elastic fiber pandex), elastic fiber composite yarn, polyether ether vinegar elastic yarn, ρΒτ fiber, fiber, stretching compound, and false 捻 extension. At present, the development of Shinna's material is focused on flexibility, resilience, and durability. However, the above-mentioned ya miscellaneous _ is made up of the combination of composite materials or the characteristics of the material itself to achieve the effect of stretching and retracting, but the finished product made of the material will cause trouble to the developer in terms of cost. Fabrics with miscellaneous fabrics, such as knitted fabrics, etc. are used in the calendering machine (4). Because of the tension under the side, it is easy to make the cloth _ deformed, and it is impossible to apply the glue smoothly. Therefore, the present invention is directed to the above-mentioned problems, and proposes a method for adding a flexible natural rubber-sand-knitted knitted fabric, which is a method for laying a knitted fabric with a hot-melt adhesive. Ya, but can financially overcome the lack of knowledge. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method for forming an elastic fiber product, which is to use a heat-transfer flattening of a knitted base fabric and a flat woven fabric, and then apply a rubber rubber surface to the knitting by pressing the fresh surface. On the base fabric, the fabric required for the production of the financial system in the post-winding section is finished after the vulcanization, and then the fabric is removed. The product of this product is high-strength 3 201037122 It has excellent properties such as high elastic recovery rate, so it can be used for a wide range of materials that require elastic expansion and contraction, such as corsets, belts, and posture-adjusting corsets for burn patients. In order to achieve the above object and effect, the invention adopts the technical means: providing a knitted base fabric and a plain woven base fabric, first coating the plain woven base fabric with the rubber compound, and then bonding and receiving with the knitted base fabric. The roll is formed into a cloth structure, and the surface of the knitted base fabric of the cloth structure is pasted and dried; the rubber compound which is thoroughly kneaded by 10,000 horsepower is heated and kneaded by a kneader. Then, it is put into a filming machine to be calendered into a film, and the film is pressed by the surface of the knitted fabric of the cloth structure; then, the cloth structure which is completed by film pressing is vulcanized, and is subjected to vulcanization treatment. The roll is finally stripped of the woven base fabric of the vulcanized structure. The purpose, technical content, features, and effects achieved by the present invention are more readily understood by the detailed description of the embodiments and the accompanying drawings. [Embodiment] The present invention is a method for forming an elastic fiber product, and the finished product of the method can be used for a material having a high degree of hysteresis and high impurity recovery. As shown in Fig. 1 , the drawing method of the present invention comprises the following steps: a base fabric forming structure, a rubber material rolling into a film, and a cloth structure and a film pressing. Detailed description of the detailed production process of the H-class fabric structure, as shown in Fig. 1, firstly, the steps are as follows: providing a knitted base fabric 1 〇 and a plain woven base fabric 12', the knitted fabric base fabric 彳q & Water-repellent treatment, and the knitted base fabric can be selected from the group consisting of polyester vinegar, nylon cloth, cotton cloth, polyester vinegar, nylon mixed fabric gauze or other non-formed fiber-shaft blended knitted fabric' continuation step A12, and the woven base fabric 12 The top layer is followed by the rubber material 14', wherein the rubber material 14 is a hot melt adhesive, which is selected as a pressure-sensitive type or a hot-melt rubber melted in a crucible, and its composition is polyurethane (p〇丨yurethanes, up) In addition, the hot melt adhesive is firstly oven-dried for 6 minutes, and the temperature of the tank is 12 〇<>>>c preheating treatment, 4.201037122 miscellaneous treatment, then numb The temperature of the scroll wheel is controlled at 10 CTC; the knitted fabric 10 is flattened after the completion of the coating 14 The cloth 12 is fixed on the full-applied wheel and the self-extinguishing device is placed on the yoke and the _, and after the contact and winding, the surface is allowed to stand for 48 々, so that the woven fabric 10 and the woven base fabric 12 are succeeded. 14 hardening', the knitted base fabric 10 and the plain woven base fabric 12 are formed into a cloth structure. In the subsequent step Α14, the surface of the knitted fabric 12 on the fabric structure is passed through the paste 16 which is shouted by the sky-turning and f-benzene, and the paste is applied to the paste, and then the step 刎6 is performed, and then the tank is supplied through the oven. Second, the oven temperature is 15 (the dry process of rc, so that the toluene in the paste 16 can be completely volatilized. Next, the detailed production process of rolling the film into a film is explained. First, the step 〇B1G 'will-size' Tian Mi or other elastic rubber compound - the 10,000 horsepower machine is fully mixed to gel, and then the step B12 is further mixed by the mixing machine with two different thickness rollers. At the same time, the temperature is controlled in the muscle ~85 (: _ compound to the heating and mixing. After the step of the day 14, the added rubber is put into the light machine for calendering, and the roller temperature control of the machine In the refining; ^ ~ 90C 'to draw - film 18 ' of which the thickness of the film 18 is determined according to the demand, the upper limit of the thickness of the knitted fabric is 1.20mm. Next 'describe the film 18 and the paste with the paste The detailed production process of the structure is pressed, first, the step Step S1G, the prepared film 18 and the knitted fabric 10 having the lost structure of the upper material 16 are pressed by a light machine, wherein the roller temperature of the light machine is controlled at 75t~9 ( Rc. After the completion of the pressing, the structure is lost and then pre-processed. Following step S12, the structure of the cloth which has been laminated with the film 18 and completed preheating is subjected to sulfur treatment. The vulcanization treatment in this step is performed by an oven. The time is 1 minute: the structure of the cloth is vulcanized by the oven temperature of 155t, and the step of refining is performed after the sulfurization is completed. Finally, the flat woven base fabric 12 of the vulcanized structure is removed as in step S16. That is, a method for forming an elastic fiber product of the present invention is completed, and the finished structure produced by the second method is as shown in Fig. 2. 制品 The article made by the above embodiment has high stretchability Excellent characteristics such as high elastic recovery rate, because of the wide range of manufacturing methods, it can be used for cortical clothing, elastic belts, body-adjusting corsets, etc., which are used for elastic feeding and retracting applications such as 5 201037122. Said only for the present invention The preferred embodiments of the present invention are not intended to limit the scope of the present invention, and all changes or modifications of the shapes, structures, features and spirits described in the scope of the present invention should be included in the present invention. Patent application: [Simplified description of the drawings] ° Figure 1 is a schematic flow chart of the steps of the method of the present invention. Figure 2 is a schematic view of the finished structure prepared by the method of the present invention. [Description of main components] 10 knitting base Cloth 12 plain woven base fabric 14 followed by compound 16 paste 18 film